Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
P
PUURIMA
ARR
B
Ballast Water
W Managem
M ment Sy
ystem
O
OPERATION MAN
NUA
AL
PROJEC
CT INFOR
RMATION
Type of Ve
essel : 1158K Crud
de Oil Tank
ker
Ship Build
der :W
Waigaoqia
ao
Ship Own
ner :W
Westgate Tankershi
T ips
Class :A
ABS
Flag :M
Marshall Is
slands
Hull No. :H
H1303
IMO No. :
SA
AMSUNG H
HEAVY IND
DUSTRIES
S CO.,LTD
D
Sys
stem Solutionn Group (Machinery Systtem)
Macchinery & Ele
ectric System
m Team
89 Gongdanseo
G o 2-gil Chilse
eo-myeon, Ha aman-gun
Gyeeongsangnam m-do, Repub blic of Korea (zipcode:63 7-941)
TEL
L : +82-55-58
89-3576,
FAX
X : +82-55-58
89-3539
Di dlrkd Powe
er
P & Con
PURIMAR ntrol
BWMS Syst
B tems
Opera Div
vision
ating Manua
al
Page 1 / 79
9
CO
ONFIDENTIA
AL : Unauthorized use or disclosure o
of this materia
al results in civil
c or criminnal liabilities.
Revis
sion histo
ory
Code : A Added
R Revised
D Deleted
REV.NO
O. CODE DESC
CRIPTION PAG
GE DATE
PURIMAR
P B
BWMS Opera ating Manua
al
Page 2 / 79
9
Tab
ble o
of Co
onten
nts
1. G
GUIDEL
LINE ON
O SA
AFETY
Y ____
______
______
_ 6
1.1 IIntroduction____
________
________
________
________
________
__ 6
1.2 S
Symbols
s and Sig
gns ____
________
________
________
________
__ 6
1.2.1 Safety symbols ___
_________
__________
__________
___________________ 6
g signs ____
1.2.2 Warning _________
__________
__________
___________________ 7
1.2.3 Instructiion for safe
ety ______
__________
__________
___________________ 7
2. SY
YSTEM
M OVE
ERVIE
EW ___
_____
______
______
_ 9
2.1 G
General _______
________
________
________
________
________
__ 9
2.2 S
System Specifica
S ations __
________
________
________
________
_ 10
2.2.1 General specification ______
__________
__________
__________________ 10
3. O
OPERA
ATION INSTR
RUCTIONS _____
_____ 11
3.1 B
Ballast Operation
O n ______
________
________
________
________
_ 11
3.2 D
Deballas
st Operattion ____
________
________
________
________
_ 17
3.3 U
User Inte
erface __
________
________
________
________
________
_ 20
3.3.1 BALLAS
ST WATER TREATMEN
NT SYSTEM _______
__________________ 20
2
3.3.2 ELECTR
ROLYSIS __
_________
__________
__________
__________________ 21
2
3.3.3 PARAME
ETER _____
_________
__________
__________
__________________ 22
2
3.3.4 REPORT
T ________
_________
__________
__________
__________________ 22
2
3.3.5 ALARM SUMMARY
Y ________
__________
__________
__________________ 23
2
3.3.6 ALARM HISTORY _________
_ __________
__________
__________________ 23
2
M CONFIGU
3.3.7 SYSTEM URATION _
__________
__________
__________________ 26
2
3.3.8 CONTRO
OL MENU _________
_ __________
__________
__________________ 27
2
3.4 P
PURIMAR operattion proc
cedure __
________
________
________
_ 28
3.4.1 BWMS Operation
O mode
m ____
__________
__________
__________________ 28
2
3.4.2 BWMS Operation
O Flow
F Chartt_________
__________
__________________ 29
2
3.4.3 BWMS Shutdown
S Flow
F Chartt ________
__________
__________________ 31
3
3.4.4 Pre-startt Check ___
_________
__________
__________
__________________ 32
3
PURIMAR
P B
BWMS Opera ating Manua
al
Page 3 / 79
9
3.4.5 Ballastin
ng Operatio
on Procedu
ure ______
__________
__________________ 33
3
3.4.6 De-balla
asting Operration Proc
cedure ___
__________
__________________ 35
3
3.4.7 Shutdow
wn Operatio
on Procedu
ure ______
__________
__________________ 37
3
4. M
MAINTE
ENANCE ___
______
_____
______
_____ 38
4.1 S
Safety In
nstructions _____
________
________
________
________
_ 38
4.1.1 Chemica
al safety __
_________
__________
__________
__________________ 38
3
4.1.2 Hazardo
ous gas ___
_________
__________
__________
__________________ 42
4
4.1.3 Electrica
al safety __
_________
__________
__________
__________________ 46
4
4.2 M
Maintena
ance pro
ocedures
s _______
________
________
________
_ 47
4.2.1 General Maintenan
nce Table _
__________
__________
__________________ 47
4
4.2.2 Detail Maintenance
e Plan ___
__________
__________
__________________ 48
4
4.2.3 Lubricattion Oil Chart ______
__________
__________
__________________ 50
5
4.2.4 Long-terrm preserv
vation instrruction ___
__________
__________________ 51
5
5. A
ALARM
M AND TROU
UBLE SHOO
S OTING ____ 59
5.1 A
Alarm Lis
st _____
________
________
________
________
________
_ 59
5.2 T
Trouble Shooting
S g ______
________
________
________
________
_ 61
PURIMAR
P B
BWMS Opera ating Manua
al
Page 4 / 79
9
LIST
T OF ABBRE
A EVIAT
TIONS
For the purpose off this manua
al, any abbrreviations used are the
e same as sspecified in the G9
Draft M
Methodologyy for Informa ering, as follows:
ation Gathe
Abbre
eviation Desc
cription Abb
breviation Deescription
AC A
Alternating Current
C MOV
V Motor Opeerated Valve
AOV A Operated
Air d Valve N.D Not detectted
Not availaable,
BCR B
Ballast Contrrol Room N/A
Not appliccable
BF Valve B
Back-flushing Valve Na2S2O3 Sodium thhiosulfate
BF Pump B
Back-flushing Pump NaO
OCl Sodium hyypochlorite
Ballast Wate
B er
BWMS
S NES
S Neutralizaation System
m
M
Managemen nt System
CONT.AIR C
Control Air NEU
U Neutralizaation Unit
Oxidation Reduction
CCR C
Cargo Control Room ORP
P
Potential
DC D
Direct Curren
nt PCV
V Pressure C
Control Valv
ve
Differential Global
D G
DGPS PE Polyethyleene
P
Positioning System
S
ECR E
Engine Conttrol Room PDP
P Power Disstribution Pa
anel
Programm mable Logic
ELE E
Electrolysis Unit
U PLC
C
Controller
ELS E
Electrolysis System
S PSU
U Practical S
Salinity Unitts
EM’CY
Y E
Emergency REC
C Rectifier
Fiber Reinforced Silicon Coontrolled
FRP SCR
R
P
Plastic Rectifier
FCV Flow Controll Valve SMC
CU Samsung Main Contrrol Unit
HMI H
Human Mach
hine Interfa
ace O
TRO Total residdual oxidants
In
ntegrated Automation
IAS TWA
A Time Weigghted Avera
age
S
System
In
ntegrated Control
ICMS UI User Interf
rface
M
Monitoring System
S
Valve Rem
mote Contro
ol
MCP M
Main Control Panel VRC
CS
System
PURIMAR
P B
BWMS Opera ating Manua
al
Page 5 / 79
9
1. G
GUIDEL
LINE ON
O SA
AFETY
Y
1.1 Introductio
on
Safety is an issue that must be conside red whenev
ver or wherrever peoplee are involv
ved with
system operationss and maintenance. Du
ue to the im
mportance of
o safety, thhis section provides
p
erator with a set of ope
the ope erating safe
ety instructiions applica
able to the PURIMAR BWMS.
Under n
normal ope
erating cond
ditions, PUR WMS is leak proof. How
RIMAR BW wever, leaka
age and
spillage
e may occu
ur during sy
ystem opera
ations and maintenance. Contennts listed be
elow are
safety instructions that can be
e used as g
guidelines to
o prevent operating peersonnel from being
injured.
1.2 Sy
ymbols and
a Sign
ns
1.2.1 Sa
afety symb
bols
ble below includes the safety
The tab s of syymbols and descriptions.
S
Symbols Meaning of symb ols Symbols
S Meaninng of symbo
ols
Hand protection
p m
must Eye prottection mus
st be
ea.
be worrn in this are worn in this area
a.
Protec
ctive footwe
ear Protecctive clothin
ng
must be
b worn in tthis must bbe worn in th
his
area. area.
Dang
ger electricitty
PURIMAR
P B
BWMS Opera ating Manua
al
Page 6 / 79
9
1.2.2 W
Warning sig
gns
anual specifies dangerr, warning a
This ma and caution in order to emphasizee important phrases
for safe
ety. The dan
nger, warnin
ng and cautiion are defined as follo
ows in this m
manual.
Signs Meaning
M of signs
s
Viiolation of th
he specified
d matter imm
mediately ccauses serio
ous
injjury or deatth.
Th
here is posssibility that violation
v of the specifieed matter may
m
ca
ause seriou s injury or death.
d
1.2.3 In
nstruction for
f safety
This syystem whicch produce
es sodium hypochlorrite by applying direect current to the
electrolyzer may cause
c serio
ous injury o r loss in prroperty due
e to the hig h current and
a high
voltage DC electricity and th
he hydroge
en gas prod
duced as a by-producct. The insttallation,
mainten
nance and repair of this system should be
e done by a trained pperson purs
suant to
safety regulationss and stand
dards. One
e should be
b fully aw
ware of thee safety gu
uidelines
ed in this ma
specifie anual in ord
der to preve
ent possible risks.
3) One
e should be e of all conttents of this manual before installaation or ope
e fully aware eration.
4) One
e should be
b careful not
n to make
e his hand
d or body contact
c variious termin
nals and
che
emical tankss during the
e operation.
5) One
e’s body or other mate
erials should
d not contac
ct the rotary
y portion of the electromotor. It
mayy cause serrious injury of a human
n body.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 7 / 79
9
6) In a case whe
ere one ope
ens the doo
or of the ele
ectric panel, one shou ld avoid co
ontacting
the connection
n portion off each deviice having no covering
g. Becausee it is high voltage,
there is risk of electric sho
ock.
e should avvoid being exposed
7) One e to high noise for a long tiime. It may become th
he cause
of hearing dissorder. One should p
put on pro
oper protection devicees like an earplug
neccessarily.
8) Do not modify the components/devicces arbitrarily when using them. If you use the
em after
m arbitrarily
modifying them y, they can cause serious injury or
o damage in property
y due to
normal operration.
abn
9) In a case where there is power failu re or a fire during ope
eration, one should turn
n off the
pow
wer switch necessarily
n . Because iit can be re
e-started automatically when the power
p is
resttored, it can
n cause une
expected acccident.
10) One
e should prrepare prop
per protectio
on devices to prevent accidents
a thhat may be
e caused
by a permitted person.
11) Do not enter th
he pump ro
oom and crrews in the pump room
m shall escaape from th
he pump
room quickly iff hydrocarbo
on gas is de
etected in pump
p room of tanker shhip.
e area within 3 meters((10 feet) aro
12) The ound the ve
ent outlet is a hazardouus area
PURIMAR
P B
BWMS Opera ating Manua
al
Page 8 / 79
9
2. SY
YSTEM
M OVE
ERVIE
EW
2.1 Ge
eneral
The PU
URIMAR Syystem has been
b design
ned and manufactured
d to meet IM
MO’s requirements
for Ballast Water Manageme
ent Systemss. At ballas
sting the ba
allast water treatment process
med by the
perform e PURIMAR
R System comprises two main unit operaations: mec
chanical
separattion (filtering) and disinfection (ellectrolysis based
b chlorination). Inn the first step,
s the
filters (5
50 μm filterr fineness) remove pa
articles, sed
diments and
d organismss of the larger size
class. T
This allows the following disinfecction step to
o minimize the use of NaOCl, a chlorine
compou
und. In the
e second step, the ssodium hypochlorite solution geenerated frrom the
electrolysis unit iss injected into the filttered influe
ent ballast water to eeffectively disinfect
d
organissms of the smaller
s size
e class and
d bacteria remaining
r in
n the filtratee. At de-ba
allasting,
neutralization unit decreases
s the total residual oxidants (TR
RO) concenntration if required
before tthe ballast water
w discharge.
Figure 3
3.0 System overview
PURIMAR
P B
BWMS Opera ating Manua
al
Page 9 / 79
9
2.2 Sy
ystem Sp
pecifications
The ge
eneral speccification off the PUR IMAR Systtem is as follow andd can be changed
c
according to reque
est.
2.2.1 G
General sp
pecificatio
on
Item Specificattions
Type Electrolysis d
disinfection
Purposse Ba
allast Waterr Management System
m
Capaccity 25 m3/hr
50~10000m
Biological Efficacyy Co
ompliance w
with D-2 performance standard
s reegulated by IMO
Neutra
alization Me
ethod Au
utomatic inj ection of ne
eutralization
n solution
Neutra
alizing Agen
nt So
odium thiossulfate penta
ahydrate 50
0% solution
Saalinity : 10P
PSU(2mS/cm m)~42PSU((60mS/cm)
Salinityy Condition
ns
* Under
U 10 P SU, S.W ta
ank will be used.
u
Measuured range of
o
RO(Total Re
TR esidual Chlo
orine) : 0~10ppm
TRO ssensor
Allowa
able operating Am
mbient Tem
mp. : 0~55 °C
Tempeerature Se mp. : 0~35 °C
eawater Tem
Operation Method
d Manual / Auto
omatic operration on MCP(Main Coontrol Pane
el)
Operation S/W HM
MI (Human Machine In
nterface)
Electric power AC
C 220 or 44
40V 3-phase
e
PURIMAR
P B
BWMS Opera ating Manua
al
Page 10 / 79
9
3. O
OPERA
ATION INSTR
RUCTIONS
3.1 Ba
allast Op
peration
PURIMA
AR BWMS consists off mechanica
al filtering an
nd disinfecttion steps.
1) Backk-flushing Filter
F is insta
alled on balllast pump discharge
d line and thee filter unit removes
r
organissms and pa
article mate meters, and includes aan automatic back-
erials over 50 microm
flushing
g system for cleaning ittself. Each Back-flushiing Filter un
nit is combinned with on
ne(1) set
of Backk-flushing Pump
P which supplies clean seaw
water for cleaning.
c P ressure sensor on
Back-flu
ushing filte
er inlet/outlet checks the intern
nal conditio
on of filterr. As the level of
contamination incrreases, pressure of filtter inlet goe
es up and filter outlet goes down
n. When
the diff
fferential pressure re
eaches its preset va
alue, backfflushing sta
tarts autom
matically.
Backflushing water discharged out of the
e vessel.
2) Afterr this first filtering
f process, seco nd disinfec
ction proces
ss of generrating and injecting
biocide(Sodium hyypochlorite, NaOCl) is a
as follows. Electrolysis
s unit electroolyze seawa
ater that
is coming from the separate branch lin e after Bacck-flushing Filter or
ne on main ballast line
separatte inlet line of sea cro
oss over lin e. Only 0.5
5% of total ballast watter flow is used
u for
producing disinfecctant solutio
on. Booster Pump is in
nstalled on this line to pumping th
he clean
er to Electro
seawate olysis Unit. Seawater sshould be te
emperature
e over 5℃ aand salinity over 10
PSU. Iff seawater is not meet these cond
dition, Heat Exchangerr and separa
rated seawa
ater tank
or salt ttank shall be
b used. Hig
gh salinity sseawater is loaded in th
he separateed seawater tank in
advance and it will be used when
w the ve
essel goes to the brackish water zone. Temp
perature
sensor and salinityy sensor mo
onitors the sseawater co
ondition and
d gives alarrm to the crrew. And
after, se
eawater flow
w into the Electrolyzer.
E
3) Seaw
water is electrolyzed in the Elecctrode. The
e concentra
ation of gennerating bio
ocide in
Electrod
de is decide
ed by curre
ent control o
of Rectifier according to
t TRO valuue and flow
w rate of
main ba
allast line. When
W the seawater
s el ectrolyzed, hydrogen gas, oxygeen gas and chlorine
gas are
e generated
d as byproduct. These gases are separated in the hydroo cyclone and
a vent
out safe
ely after dilu
uted by blow
wer. There is gas mon
nitoring systtem on vennt line. It con
nsists of
Hydrogen gas sen
nsor, Chloriine gas sen
nsor and pressure
p sw
witch. Injecttion rate off biocide
n to the main ballast lin
solution ne is monito
ored by Flow
wmeter on Electrolysis
E ontrolled
unit and co
by Flow
w Control Va
alve or inverrter of sea w
water inlet pump.
p
4) Afterr injecting to
t the main ne, final concentration of TRO iss checked by TRO
n ballast lin
sensor and the data transmittted to MCP
P for currentt control. Flowmeters oon main ballast line
check flowrate of ballast
b wate
er.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 11 / 79
9
There a
are four(4) flow
f diagram
m for ballastt water trea
atment.
A. Norm
mal Main ba
allast operattion
B. Low salinity & te
emp condition operatio
on
C. A.P. Tank ballasst operation
ass operatio
D. Bypa on
1. Byp
pass mode
e is opera
ated only in emerg
gency case. For thiss mode, bypass
b
button
n shall be
e clicked and seaw
water is flow
f into the ballaast tank directly
d
withou
ut any trea
atment. By
ypass of tthe treatm
ment syste
em activatte an alarrm, and
bypass
s event is recorded
d in the sys
stem.
3. The gravity ba
allasting / deballastting is nott accepted
d.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 12 / 79
9
PURIMAR
R BWMS Operating Manual
Page 13 / 79
PURIMAR
R BWMS Operating Manual
Page 14 / 79
PURIMAR
R BWMS Operating Manual
Page 15 / 79
PURIMAR
R BWMS Operating Manual
Page 16 / 79
3.2 De
eballast Operatio
on
The ne
eutralization stalled in tthe PurimarTM System
n unit is ins m to achievve the obje
ective of
reducing the resid
dual TRO included in the ballastt water to a level thaat is not ha
armful to
humanss and natural environm
ment and tthen discha
arging it at the time off deballasting. The
injection
n point of th zing agent i s disposed on the inle
he neutraliz et or outlet oof the ballast pump
for the even mixin
ng of the neutralizing
n g reagent and
a the ballast water. The ballas
st water
whose neutralizatio
on is completed mainta
ains the TR
RO value of less than 0 .1ppm.
In the d
de-ballasting
g operation, ballast wa
ater in the ta
ank is discharged out oof the vesse
el. When
overboa
ard the balla d because the disinfecttant was injected to
ast water, itt should be neutralized
the balllast water during
d balla
asting opera
ation. Norm
mally disinfectant is dissappeared naturally
n
by time
e. About 2~
~5days late
er, almost all the dis
sinfectant is
s disappearred and it can be
discharrged out of the
t vessel without
w any treatment.
De-balla
ast operatio
on procedure is as fol lows. At firrst, Neutralizing agent injected wiith initial
value.(ttarget : 3pp
pm) After TR
RO sensing
g, injection rate
r is controlled by innverter. Neu
utralizing
agent iss stored in the
t Neutralization Unit..
1. Byp
pass mode
e is opera
ated only in emerg
gency case. For thiss mode, bypass
b
button
n shall be
e clicked and seaw
water is flow
f into the ballaast tank directly
d
withou
ut any trea
atment. By
ypass of tthe treatm
ment syste
em activatte an alarrm, and
bypass
s event is recorded
d in the sys
stem.
3. The gravity ba
allasting / deballastting is nott accepted
d.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 17 / 79
9
PURIMAR
R BWMS Operating Manual
Page 18 / 79
PURIMAR
R BWMS Operating Manual
Page 19 / 79
3.3 Us
ser Interfface
The PU
URIMAR Syystem can be
b controlle
ed basically
y by MCP (Main Contrrol Panel) and
a also
remotelly controlle
ed by Work
kstation in the cargo
o control ro
oom(CCR) or engine control
room(ECR). Remo
ote control is
s an option..
The Re
emote Ope
erating & Monitoring
M u
unit(SMCU--1000B) dis
splays all kinds of operating
conditio
on and alarm
ms.
Electric
cal Specific
cation
W
Window XP Embedded
E o
operating system
8 inches TFT
T-LCD with ttouch scree
en
2 USB ports for
f user dem
mand and easy
e mainte
enance
ease 40 GB
Le B Removabl e Hard Disk
k Drive for long-term daata backup
Etthernet 7 po
orts
3.3.1 BA
ALLAST WATER
W TRE
EATMENT S
SYSTEM
This MIMIC showss the ballastting/de-balla
asting opera
ation mode of BWTS.
Home Men nu
[F1] MAIN
[F2] AP
[F3] ELECTTROLYSIS
[F4] SYSTEEM
CONFFIG
[F5] ALARMM
SUMMMARY
[F6] ALARMM
HISTO
ORY
[F7] PARAMMETER
PURIMAR
P B
BWMS Opera ating Manua
al
Page 20 / 79
9
<Figure.3. 3.1. MIMIC Sample_1>
S
3.3.2 ELECTROLY
YSIS
This mo
ode shows the
t status of
o Electrolyssis Unit in ballasting op
peration
PURIMAR
P B
BWMS Opera ating Manua
al
Page 21 / 79
9
3.3.3 PA
ARAMETER
ode shows information of operatio
This mo on paramete
er.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 22 / 79
9
3.3.5 ALARM SUM
MMARY
PURIMAR
P B
BWMS Opera ating Manua
al
Page 23 / 79
9
3.3.6.1 ALARM HIISTORY EX
XPORT
To expo
ort alarms browsed
b by date, click o
on Open Hiistory File button on thee screen. A pop-up
window
w will be disp
played. Set the date an
nd time to export
e and click
c on OK button.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 24 / 79
9
Then, th
he screen shown
s below
w will displa
ay. Press Ex
xport button
n to display a window to set
the path
h to save.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 25 / 79
9
3.3.7 SY
YSTEM CO
ONFIGURAT
TION
When tthe system is run, the following m
main mimic
c will be sho
own. This m
mimic indica
ates the
status o
of network and control cards. Byy clicking bu
uttons in Menu Bar, otther mimics
s will be
change
ed.
1 2
① Online CP
PU Check : In
I case of n
normal operration, grey column inccreases and moves.
② Online Wo
orkstation Check
C : If a p
program do
oes not run in the relateed WS, or power
p is
off, the collor changes
s to purple. It displays green
g in normal condittion.
③ Show CAR
RD Status : If the CAR
RD is not no
ormal, it cha
anges to puurple. If it is normal,
it turns gre
een.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 26 / 79
9
3.3.8 CONTROL MENU
M
Item Description
BWMS
S Turn On/O
Off
This is the first sttep to opera
ate the PUR
RIMAR BWM
MS system. BWMS
operatin
ng system acctivated by th
his button.
Ballas
st / De-ballas
st
mode Selects
s the control mode of the
e system. Op
perator can cchoose ballas
st or de-
ballast operation mo
ode.
Auto
o operation Upon selection,
s syystem checks the status of each componentt and it
proceed
ds to running ally. It is interfacing with VRCS and operator
g automatica
should check those two operatin
ng console.
Sim
mple MIMIC
It shows BWMS ope
erating diagrram be more simple to beetter understtanding.
Shuttdown Resett
ppeared durring the shu
It is ap utdown cond
dition. After you remov
ve all of
problem
m for the shu
utdown, one can
c restart th
he BWMS syystem by this
s button.
Bypass
If there are some m
malfunctions on
o the BWMS, operator ccan ballast operation
o
without treatment byy bypassing the system.
EMCY
Y’ Shutdown
n
PURIMAR
P B
BWMS Opera ating Manua
al
Page 27 / 79
9
3.4 PU
URIMAR operatio
on proce
edure
3.4.1 BWMS Operration mode
3.4.1a. Ballasting Operation
O mode
m
B
Ballasting Operation
ll t Pump
Main Ballast Pump
p
Main Ballast Pump
G/S Pump
G/S Pump
G/S Pump
G/S Pump
Ballast P
P
M i B
Main
< Fig.3
3.4.1a. Balla
asting operation mode category >
D e-ballasting Operation
Warming up Normal
Main Ballast Pump
Stripping Eductor
PURIMAR
P B
BWMS Opera ating Manua
al
Page 28 / 79
9
3.4.2 BWMS Operration Flow
w Chart
START
BWMS
B Turned o
on
De-Ballas
sting
Sellect Ballast mo
ode
Ballas
sting
Blower is ru
unning automatiically after
Blower Run
A selecting ba
allast mode
Balla
asting Valve Lin
ne-up
Check
king the Ballastt Pump Ballast pum
mp is operated inn separated
running signaal operating co
onsole in CCR oor BCR. BWMS S
receive the running signal oof ballast pump.
High Salinity
Mode Checking ballast flo
owrate
Sw
witching the N Inflow of ELE
Bo
ooster pump % Seawater condition
c shouldd be checked be
efore
electrolyzed in the Electroolysis Unit.
Y Valve line-u
up should be chhanged manuallly
according to
t each operatioon mode.
Ba
allast Pump
N
Bo
ooster pump Sa
alinity 10PS
SU
Stop
Y
B
N
He
eating Mode Temp. 5℃
Rectifier
Y Sensing
S the TR
RO current
concentration
n control
Re
ectifier Power on Y
Auto Ballastin
ng Shutdown
Inje
ection flow con
ntrol
END
B
PURIMAR
P B
BWMS Opera ating Manua
al
Page 29 / 79
9
A De--Ballasting
De-Balla
asting Valve Line up
Check
king Ballast Pu
ump Ballas
st pump operate ed in the separaated
ru
unning signal operaating console in CCR. BWMS reeceive
the ru
unning signal of ballast pump.
At firs
st, Neutralizing agent injected w
with initial
Runnning dosing pump valuee.(target : 3ppm)
in Ne
eutralization un
nit After TRO sensing, injection rate is controlled
by invverter
Inv
verter control of
o
d
dosing pump
Se
ensing the TRO O
concenttration at overb
board
line
TRO range N
=0
Y
Auto De-ballastin
ng
Inve
erter control off
d
dosing pump
TRO range N
=0
Y
Auto De-ballastin
ng
END
Fig.4.4.2
2 Operation
n flow chart of PURIMA
AR BWMS
PURIMAR
P B
BWMS Opera ating Manua
al
Page 30 / 79
9
3.4.3 BWMS Shuttdown Flow
w Chart
Du
uring Ballasting Operration During De-ballastiing Operation
S
START ST
TART
Receiving shutdown
s signal Receiving sh
hutdown signal
- Push Shutdown button n - Push shuttdown button
- System
m malfunction - System m
malfunction
Rectifie
er Power off Stop the D
Dosing pump
in Neutrallization Unit
Booste
er Pump Stop
Close in/outleet valve of NEU
U
Close In/ou
utlet valve of EL
LE
Stop TR
RO sensing
Close VRCS
V valve
in Balllast system
E
END
T
TIMER N
= 5min
Y
Blo
ower stop
END
Fig.4.4
4.3 Shutdow
wn flow chart of PURIM
MAR BWMS
S
PURIMAR
P B
BWMS Opera ating Manua
al
Page 31 / 79
9
3.4.4 Pre-start Ch
heck
Before running the
e BALLAST MODE of t he PURIMA
AR, the user has to undderstand BA
ALLAST
Control System of the main vessel. Be
ecause the
e controlling
g mechanissm of PUR
RIMAR is
interactting with Ballast
B Conttrol System
m of vessel, the follow
wing instruuctions have to be
checked
d before run
nning it.
NO. De
escription Confirm
1 C
Confirm that all
a equipmen
nts are mech
hanically com
mplete and go
ood conditionn.
C
Confirm that all
a manual va
alves are possitioned corrrectly and tha
at all instrum
ment are
2
in
nstalled and functional.
C
Confirm that all
a the pipe liine of ballastt system and
d BWMS are in good conddition
3
a
and there is no
n leakage.
C
Confirm that all
a the powerr source of b
ballast system
m and BWMS
S are in stan dby and
4
o
operational.
5 C
Confirm that hydraulic pow
wer for the V
VRCS is avaiilable.
6 C
Confirm that control
c air fo
or pneumatic valves is available.
C
Confirm that the
t ventilatio
on system forr the area of Electrolysis Unit installedd.
IM PORTANT
7 Electrolysis
s Unit canno
ot operate w
without work
king of venttilation systeem in
that area fo
or the safety
y reason. Be
efore starting the PURIM
MAR BWMS
S,
ventilation system sho
ould be in op
perating pos
sition.
C
Confirm that all
a the consu
umable partss of BWMS is
s in good con
ndition and
o
operational.
M mable parts.
Main consum
1) Neutralizattion Unit : Ne
eutralizing ag
gent level
F
Full level of neutralizing
n agent
a ank can trea
in the ta at the total ba
allast water 3 times.
8
(iin case of residual TRO is
i 1ppm)
2
2) Seawater tank
t or Salt tank
t : Seawa
ater or Salt water
w level
F
Full level of seawater
s tank
k or salt tankk can treat th
he total ballas
st water 1 tim
mes.
3
3) TRO senso
or : Reagent solution leve
el and period
d of use
* TRO reag
gent solution
n should be
e replaced ev
very 3 montth.
C
Check the ba
allast tank lev
vel and make
e plan how to
o filling the ballast tank annd filling
10
ssequence.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 32 / 79
9
3.4.5 Ballasting Operation
O Procedure
P
No. Item De
escription
A. Sta
art up
Follow the below
b instrucctions for starrt-up.
A-1 BWMS
B. Au
uto operatiing
User can op
perate the PU
URIMAR BW
WMS by auto operating moode and man
nual
mode. In auto operating mode, BWM
MS system sttarts automaatically accord
ding to
the operating sequence.. It is interfac
cing with VRC
CS and somee parts should be
operated in other vessel ’s operating console.
B-1 Step.1
Auto operatiing mode is cconsists of 3 steps.
Step 1. Valve line-u
up.
Ballast Pump running signal.
Step 2. Checking B s
Step 3. Running Ellectrolysis Unit.
U
PURIMAR
P B
BWMS Opera ating Manua
al
Page 33 / 79
9
No. Item De
escription
① Clic
ck the Auto operation ic
con.
② Ste
ep 1 is proce
eeding manua
ally by opera
ator.
Line up the valvves for ballas
sting operation in the VR
RCS operating
con
nsole. BWMS
S is receiving
g the valve position
p data from the VR
RCS and
it shows on the
e screen. If alll the valves in the screenn is lined up rightly,
colors of valve will be chang
ged to ‘GRE
EEN’.
④ Wh
hen a conditio
on for ‘STEP
P2’ is satisfied, the STEP
P3 is proceed
ding
automa
atically.
⑤ Check the main
n ballast flow
w by flowmete
er.
⑥ Boo
oster pump sstarts to run.
awater condition of temp
⑦ Sensing the sea perature and salinity.
water salinityy is below 10
* If seaw 0PSU, valve line-up shouuld be change
ed from
seawate
er crossoverr line to indep
pendent seaw
water tank.
B-3 Step.3 * If seaw
water tempe rature is belo e line-up shoould be changed
ow 5℃, valve
passing
g through the
e heat exchanger.
⑧ Rectifier powerr on.
⑨ TR
RO Sampling starts to run
n.
WMS system monitors and controls th
⑩ BW he treatment status of balllast
water.
* If the ballasting
b co
omplete and the
t ballast pump is turneed off, BWMS
S is
shutdow
wn automaticcally.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 34 / 79
9
3.4.6 De-ballasting Operatio
on Procedu
ure
Similar to Ballast Mode,
M De-ba
allast Mode
e of PURIMA
AR interacts
s with VRCS
S of the ma
ain
vessel. So, the use
er has to un
nderstand w
well how to operate
o and
d maintain t he system.
No. Item De
escription
A. Sta
art up
Follow the below
b instrucctions for starrt-up.
A-1 BWMS
B. Au
uto operatiing
User can op
perate the PU
URIMAR BW
WMS by auto operating moode and man
nual
mode. In auto operating mode, BWM
MS system sttarts automaatically accord
ding to
the operating sequence.. It is interfac
cing with VRC
CS and somee parts should be
operated in other vessel ’s operating console.
B-1 STEP1
Auto mode is consists off 3 steps.
Step 1. Valve Line--up
Step 2. Checking b
ballast pump
p running signal
Step 3. Running Ne
eutralization
n Unit
PURIMAR
P B
BWMS Opera ating Manua
al
Page 35 / 79
9
No. Item De
escription
① Clic
ck the Auto operation ic
con. .
② Ste
ep 1 is proce
eeding manua
ally by opera
ator.
Line up the valves fo
for de-ballastting operation in the VRC
CS operating
console
e. BWMS is rreceiving the
e valve positio
on data from
m the VRCS and
a it
shows on
o the scree n. If all the valves in the screen
s is lineed up rightly,, colors
of valve
e will be chan
nged to ‘GRE
EEN’.
④ Wh
hen a conditio
on for ‘STEP
P 2’(= Turn on the ballastt pump) is sa
atisfied,
step 3 is proceeding
g automatica
ally.
⑤ Dosing pump in
n Neutralizattion Unit startts to run.
⑥ Check the main
n de-ballastin
ng flow by flo
owmeter.
B-3 STEP3
⑦ TR
RO sampling pump starts to run.
WMS system monitors and controls th
⑧ BW he status of dde-ballast wa
ater.
* Iff the de-balla
asting comple
ete and the ballast
b pumpp is turned off
ff,
BW
WMS is shutd
down automa
atically.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 36 / 79
9
3.4.7 Shutdown Operation
O Procedure
P
This section will prrovide emerrgency situa
ations which
h may occur during PU
URIMAR ope
eration.
Below ssituations re
equire emerrgency shuttdown durin
ng PURIMAR operationn.
CL2 SE
ENSOR Cl2 GAS CO
ONCENTRATIION > 0.55ppm
m( After contin
nuous 10sec) SHU
UTDOWN
H2 SE
ENSOR
H2 Gas CON
NCENTRATIO
ON > 2% (Afte
er continuous 10sec) SHU
UTDOWN
FOR VENT
H2 SE
ENSOR
H2 Gas CON
NCENTRATIO
ON > 2% (Afte
er continuous 10sec) SHU
UTDOWN
FOR ROOM
TRO > 3.0pp
pm(After contiinuous 8min,B
Ballasting)
TRO S
Sensor TRO < 2.5pp
pm (After conttinuous 8min,Ballasting) SHU
UTDOWN
TRO > 0.2pp
pm (After coontinuous 8min n,Deballasting
g)
RECT
TIFIER RECTIFIRE FAILURE SHU
UTDOWN
RO
OOM
ROOM VEN
NTILATION FA
AN OFF STAT
TUS or ABNOM
MAL SHU
UTDOWN
VENTILATION
FLOWMETER FLOWRATE E < 50% IN THHE ELECTROLYSIS
SHU
UTDOWN
R ELE
FOR ( After contin
nuous 1min)
EM
M'CY
EMERGENC
CY SHUTDOW
WN BUTTON Click SHU
UTDOWN
SHUT
TDOWN
PT in
n ELE ELECTROLYSIS PRESS URE > 10bar ( After continu
uous 3sec) SHU
UTDOWN
LS in
n ELE HYDROGEN
N SEPARATO
OR LEVEL HIG
GH HIGH SHU
UTDOWN
IM
MPORTAN NT
After finish th
he BWMS S operatiion, power supply to the Electroly ysis
Unit s
should be cut offf perfectlly. Do noot energizze the Ellectrolys
sis
Unit(R
Rectifier)) withoutt water fllow insid
de. It mig
ght causee seriouss
damaages to thhe equippment.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 37 / 79
9
4. M
MAINTE
ENANCE
This chapter willl provide the user with the maintenanc
ce proceduure and th
he pre-
commisssioning che
eck list for PURIMAR
P S
System.
4.1 Sa
afety Instructions
s
4.1.1 Chemical sa
afety
Two typ ated with th is system are
pe of chemiical associa a considered hazard ous and po
otentially
dangero
ous to operrating perso
onnel :
- NaOC
Cl : Sodium
m hypochlorite
- Na2S2O3 : Sodiu
um thiosulfa
ate
Be awa
are that the direct mixtu
ure of sodiu
um hypochlorite solutio
on with hydrrochloric ac
cid while
making the cleanin
ng transition
n process w
will release free
f chlorine
e gas.
4.1.1a. Sodium hy
ypochlorite
e(NaOCl) h andling
Althoug
gh the product from PU
URIMAR Syystems has
s a lower co
oncentrationn (below 10
000ppm)
than co
ommercially available sodium
s hyp ochlorite, th
he instructio
ons below ddiscuss the product
as thou
ugh it is strrongest hyp
pochlorite a
available. It is essentia
al that safeety precautiions are
taken w
when carryin
ng out any duties
d whicch involve possible con
ntact with soodium hypo
ochlorite.
Operato
ors must be
b instructed on the p
properties of
o sodium hypochlorite
te and loca
al safety
regulations for che
emical handling must b e adhered to
t all times.
1) Haza
ards identiffication
2) Eme
ergency firs
st aid meas
sures
- Skin : Remove contaminated clothing
g and imme
ediately wash skin forr a minimum
m of 15
minutess.
- Eyes : Immediattely flush eyes
e with w
water for a minimum of 15 minuutes. Seek medical
on immediattely.
attentio
PURIMAR
P B
BWMS Opera ating Manua
al
Page 38 / 79
9
- Inhala
ation : Rem
move to fres
sh air. If bre
eathing stop
ps, administer artificiall respiration
n. See a
physicia
an.
- Ingestion : DO NOT
N induce
e vomiting. If person is consciou
us, give 2 oor more gla
asses of
water. IIf unconscio
ous, never give anyth
hing by mou
uth. DO NO
OT use bakking soda or
o acidic
antidote
es. See a physician immediately.
3) Pers
sonal prote
ection
- Ventila
ation : Loca
al mechanic
cal exhaust ventilation to
t minimize
e exposure tto vapors or mist at
the poin
nt of use.
- Resp
piratory : Wear
W a NIO
OSH-appro ator appropriate for tthe vapor of mist
oved respira
concentration at th
he point of use. Appro
opriate respirators may
y be a full fa
face-piece or
o a half
mask a
air-purifying
g cartridge respirator equipped for acid gases/mists
g s, a self-co
ontained
breathin
ng apparatu
us in the pre
essure dem
mand mode, or a supplied-air respiirator.
- Eyes/fface : Chem
mical goggle
es and full fface-shield unless a fu
ull face-piecce respirato
or is also
worn. Itt is generallly recogniz
zed that con
ntact lenses
s should no
ot be worn when work
king with
chemica
als becausse contact lenses ma
ay contribute to the severity
s off an eye in
njury. In
laborato
ory situation
n, where ru
unning wate
er is immed
diately available and a n eyewash nearby,
for handling of sixxteen (16) ounces
o or less of product, safety
y glasses aare accepta
able eye
protection.
- Skin : Long-slee
eved shirt, trousers,
t ru
ubber boots
s, rubber gloves, and rubber apron. In a
laborato
ory situation
n, where ru
unning wate diately available and a n eyewash nearby,
er is immed
for handling sixtee
en (16) oun
nces or lesss of produc
ct, rubber gloves
g can be omitted. Hands
should be rinsed im
mmediately until slick fe
feeling is go
one from skiin is exposuure occurs.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 39 / 79
9
4.1.1b. Sodium th
hiosulfate(N
Na2S2O3) h
handling
ards identiffication
1) Haza
2) Eme
ergency firs
st aid meas
sure
- Skin : Remove victim to nearest
n sou
urce of watter. Remove contaminnated clothiing, blot
excess chemical frrom skin an
nd wash affe
ected area under lukew
warm waterr using a miild soap.
or at least 20
Rinse fo 2 minutes and
a blot dryy. Seek imm
mediate med
dical attenti on.
b excess chemical froom face an
- Eye : Remove vicctim to nearrest source of water, blot nd gently
rinse afffected eye((s) with clea
an, lukewarrm water for at least 20
0 minutes. In order to cleanse
as mucch of the eye
e as possib
ble, be sure
e to wash un
nder eyelids
s. If worn, hhave victim remove
contacts. Seek me
edical attenttion. If eyess are painful or sensitiv
ve to light, pprotect with a clean,
loosely tied handke
erchief or to ain physical and verbal contact wiith victim.
owel. Mainta
- Inhala
ation : Remo
ove victim to
t well-venttilated area.. Seek medical attentioon. If consc
cious but
coughin
ng or short of breath, lo
oosen tight fitting cloth
hing, have victim
v lie dow
own and kee
ep warm
and calm. Oxygen
n may be given.
g If sim
mply overw
whelmed, lo
oosen tight clothing, lie victim
down, m
monitor pulsse and keep
p warm and
d calm.
- Ingesttion : Remo o well-ventil ated area. Seek
ove victim to S immediate mediccal attention
n. If face
is blue or breathin
ng is labored, lay victim
m on back, open and clear
c airwayy and give oxygen.
Keep vvictim warm
m and calm.. If unconsccious, lay victim
v on side, loosenn tight cloth
hing and
monitorr vital signss. If conscio
ous, give w
water and ha
ave victim rinse
r mouthh. If vomitin
ng, have
victim ssitting up an
nd leaning fo
orward.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 40 / 79
9
4) Pers
sonal prote
ection
- Inhala
ation : Resp
piratory prottection is hiighly recom
mmended if irritating vaapors are produced
during rroutine usag
ge of this prroduct. If TW
WA or otherr exposure limits are exxceeded du
uring the
usage o
of this mate
erial, attempt to reducce exposure
e levels to within
w an aacceptable range.
r If
this is not possible, use a NIOSH/MSH
N HA-Approve
ed respirato
or. Follow NIOSH/MS
SHA and
equipment manufa
acturer’s re
ecommenda etermine appropriate equipment choice.
ations to de
Chemiccals withoutt established limits mu
ust also be considered when deteermining res
spiratory
protection protocolls.
- Eyes : Splash-pro
oof chemica
al safety go ggles or fac
ce shield.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 41 / 79
9
4.1.2 Hazardous gas
g
4.1.2.1 Hydrogen gas
Hydrogen is a flam
mmable, colo
orless, odorrless, comp
pressed gas
s packaged in cylinders
s at high
pressurre. It poses an immediate fire and
d explosive hazard whe
en concentrrations exce
eed 4%.
It is mu
uch lighter than air an
nd burns w
with an invis
sible flame. High conccentrations that will
cause ssuffocation are
a within th
he flammab
ble range an
nd must nott be enteredd.
uld be note
It shou ed that beffore suffoccation could
d occur, th
he lower flaammability limit of
hydroge
en in air wo
ould be exce
eeded posssibly causing both an oxygen-defic
o cient and explosive
atmosp
phere. Exposure to mod e dizziness, headache, nausea
derate conccentrations may cause
and un
nconsciousn g 8-10% o r less oxygen will
ness. Exposure to at mospheres containing
quickly bring abou
ut unconsciousness w ithout warn
ning leaving
g individualss unable to
o protect
elves. Lack of
themse o sufficientt oxygen ma
ay cause se
erious injury
y or death.
Person
nal protection
Eyes/Fa
ace : Wea
ar safety glasses.
g Usse the chemical gog
ggle or a full-face shield
s is
recomm
mended if exxposure is possible.
p
Skin/Ha
and/Feet : Use
U impervious resista
ant designed to preven
nt freezing oof tissues iff contact
with ga
as is possib
ble. Wear ch
hemical-ressistant safety with goo
od traction tto prevent slipping.
s
Fire ressistant or na
atural fiber clothing
c is re
ecommended.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 42 / 79
9
the gasseous produ
uct with the eyes can ccause pain,, redness, and
a prolongged exposure could
cause b
blindness.
1) Haza
ards identiffication
2) Eme
ergency firs
st aid meas
sure
Rescue e victims of exposure to chlorinee without adequate
ers should not attemptt to retrieve
persona
al protective nt. Remove to fresh air,, as quickly as possiblee.
e equipmen
- Skin
n exposure
e: If Chlorin
ne contamin
nates the skin,
s immed
diately begiin decontam
mination
with rrunning watter. Minimum
m flushing iis for 15 min
nutes. Rem
move exposeed or contaminated
clothing, taking care not to
t contamin
nate eyes. Victim mu
ust seek iimmediate medical
attenttion.
- Eye d into eyes, or if irritattion of the eye develo
e exposure : If liquid is splashed ops after
expossure to liqu
uid or gas,, open victtim's eyes while unde
er gentle ruunning watter. Use
sufficient force to
o open eyelids. Have vvictim "roll" eyes.
e Minim
mum flushin g is for 15 minutes.
m
PURIMAR
P B
BWMS Opera ating Manua
al
Page 43 / 79
9
3) Leak
kage detecttion
The sysstem should
d be carefu
ully leak-tessted prior to
o introductio
on of chlorinne into the system,
periodiccally thereafter, and aftter any main
ntenance or modifications to the ssystem whic
ch could
affect its integrity.
e leaks ma
Chlorine cted by passsing a rag dampened with aque ous ammonia over
ay be detec
the sysstem. White
e fumes ind
dicate esca
aping chlorine gas. Ap
ppropriate ppersonal prrotection
equipment must be
e worn whe
en testing fo
or leaks. If le
eak is detec
cted implem
ment the emergency
ures as statte above.
procedu
Atmosp
pheric monitoring equip
pment with audible ala
arms must be installedd to alert crrew of a
possible g release. The fixed detector sh
e chlorine gas ace near thee system to provide
hould be pla
accuratte readings.. The alarm
m should be gh so that iti will alert ccrew upon entering
e loud enoug
the room
m.
4) Pers
sonal prote
ection
- Eyes : Splash-pro
oof chemica
al safety go ggles or fac
ce shield.
- Hand : Use chem
mically resis
stant glovess (e.g. nitrile
e), lab coat with sleevees or rubbe
er apron.
are that ovver time, the chlorine
Be awa e may pen
netrate the gloves. Frrequent change is
advisab
ble. Some glove
g types
s may not be compattible for use
e with this componen
nt. Other
n be recommended byy the glove supplier.
types off gloves can s
e for task. If a hazard of injury to the feet ex
- Body : Use bodyy protection appropriate xists due
ng objects, rolling obje
to fallin ects, where objects ma
ay pierce th
he soles off the feet or
o where
employee’s feet may be exposed to electtrical hazard
ds, foot protection sho uld be used
d.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 44 / 79
9
- Perso
onal Protec
ction Equip
pment List
< Fig.5
5.1.2 Perso
onal protec
ction equipment >
PURIMAR
P B
BWMS Opera ating Manua
al
Page 45 / 79
9
4.1.3 Electrical sa
afety
Locate the powerr supply aw
way from th
he vapors that
t escape
e from the process container
(opposite direction of the pred
dominant wiind).
Observe the necesssary preca
autions with
h the electrical equipm
ment. This ssystem operrates on
220 volts or 380V and
a 50 to 60
6 Hz.
Make sure the ava
ailable electrical supplyy conforms to
t the requirements of the rectifierr.
Make ssure the ele
ectrolyzer is
s properly cconnected. Reversing the
t polarityy of the elec
ctrolyzer
will perm
manently da
amage the electrode.
Locate the power supply
s away
y from the p o liquid spills.
possibility of
Tighten
n the nuts/sscrews thatt connect tthe electrod
de to the power
p suppply snugly with
w the
proper ttool.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 46 / 79
9
4
4.2 Maintena
ance proced
dures
4
4.2.1 General Maintenance Tab
ble
NO Item
m In
nspection Des
scription Period
- Retighten or sea
al it if necessary.
2 Consumab
ble part Residu
ual volume Check the residua
al volume of below
w consumable part
ution (Deballasting)
- Neutralizing solu Eve
ery operation
- Seawater level o
of seawater tank or
o salt tank level
(Ballasting in low
w salinity(below 10
0PSU) condition)
er
- Backflushing filte Eve
ery operation
PURIMAR
R BWMS Operating Manual
Page 47 / 79
4.2.2 Detail Main
ntenance Plan
NO. Item
m Desc
cription Action Recomme
ended Interval
1 Back-flush
hing Filter Cle
eaning Alwayss keep the backflu
ushing filter clean.. Before/after ballast
b operation
- Run
n the manual backkflushing procedurre.
Removve the element fro
om the filter and clean it by freshwa
ater gun. When the element clogged
Please
e refer to the filter manual.
Insp
pection Check the element and replace if necessary. Every
y 1 years
Please
e refer to the filter manual.
Check the sealing and rreplace it if necess
sary. Everry 1 year
Please
e refer to the filter manual. When the filter vessel leaked
2 Electrolyysis Unit Cle
eaning Clean the strainer and rreplace it if necess
sary. Everry 1 year
When the strainer clogged
Check the power consumption and wash it by the acid liquid it if Every
y 2 years
necesssary. When Increa
asing 20% power
Refer tto the De-scaling Method of electro
olysis unit manual. cons
sumption
The po ectrodes de-scaling is carried out if operational use
op-up of doing ele
time iss more than 550hrr and in order to prolong the lifetime
e.
Se
ensor Calibra
ate the H2 sensorr at recommended
d intervals. Every 6 months
Calibration Please
e refer to the H2 ssensor manual.
Calibra
ate the Cl2 sensor at recommended
d intervals. Every 6 months
Please
e refer to the Cl2 ssensor manual.
PURIMAR
R BWMS Operating Manual
Page 48 / 79
NO. Item
m Desc
cription Action Recomme
ended Interval
Calibra
ate and clean the conductivity sens
sor at recommended intervals. When sensing the
t abnormal valu
ue
Please ductivity sensor manual.
e refer to the cond
3 Neutraliza
ation Unit Insp
pection Check the diaphragm an
nd replace it if nec
cessary. Everry 1 year
Please
e refer to the dosin
ng pump manual.
Check the suction & discharge valve and replace it if neces
ssary. Everry 1 year
Please
e refer to the dosin
ng pump manual.
Clean the strainer and rreplace it if necess
sary. Everry 1 year
When the strainer clogged
Cons
sumable Replacce the neutralizing
g solution. 2 years affter tank filling
P
Part
4 TRO S
Sensor Cons
sumable Replacce the indicator off reagent kit. Every 3montth after mixing it
P
Part Please
e refer to the TRO
O sensor manual.
Replacce the buffer of reagent kit Everry 1 year
Please
e refer to the TRO
O sensor manual.
Cle
eaning Check the T-strainer and
d clean or replace
e it if necessary. Every
y 1 month
Please
e refer to the TRO
O sensor manual. When sensing the
t abnormal valu
ue
Check the glass cuvette
e and clean or rep
place it if necessarry. Every
y 1 month
Please
e refer to the TRO
O sensor manual. When sensing the
t abnormal valu
ue
Check the tubing of cap
p assembly for rea
agent and replace it if necessary. Everry 1 year
Please
e refer to the TRO
O sensor manual. When sensing the
t abnormal valu
ue
PURIMAR
R BWMS Operating Manual
Page 49 / 79
NO. Item
m Desc
cription Action Recomme
ended Interval
4
4.2.3 Lubricatio
on Oil Chart
No. Equipment Item Q
Q’ty / Ship Re
ecommended Oil Oil volume Using Date
1 Filter Unit R
Reducer 1 IISO VG460, SAE 140 density equiv
valent gear oil 2.1L 20,000hr
2 Filter Unit A Unit
Air 1 ISO VG32 de
ensity equivalent turbine
t oil 0.2L 600hr
3 Electrolyysis Unit A Unit
Air 2 ISO VG32 de
ensity equivalent turbine
t oil 0.2L 600hr
4 Neutraliza
ation Unit Dosong Pump 2 ISO VG220, SAE
E90 density equivalent gear oil 0.25L 1 year
PURIMAR
R BWMS Operating Manual
Page 50 / 79
4.2.4 Lo
ong-term preservatio
p on instructiion
4.2.4.1 Long-term
m preservattion plan
No. Item Descrition
n
1 Filter Keep
p the elemen
nt and hous
sing separately in dry ccondition aftter
flushiing and dra
aining, blowiing dry. Or fill
f the freshh water in th
he filter,
if not possible to
o disassemb
ble the filterr.
Pleas
se refer to t he detail prreservation method.
2 Electrolysis Unit
U 1) Ke
eep the elecctrode in dry
y condition after dry annd flushing. Or fill
the frresh water i n the electrrode after flu
ushing.
2) Drrain the rem
maining wate
er after flush
hing the pippe line and hydro
h
cyclo
one with fressh water.
Pleas
se refer to t he detail prreservation method.
3 N
Neutralizatio
on 1) Ke
eep the tankk in empty condition
c aftter drainingg and flushin
ng.
U
Unit 2) Flu
ush remainiing neutraliz
zation agen
nt of the tub ing line with
h fresh
waterr.
Pleas
se refer to t he detail prreservation method.
4 TRO Sensorr 1) Re
emove the rreagents an
nd flush the reagent linee inside TR
RO
senso
or and flush
h the reagen
nt system(C
Check valvee and tubing
g).
2) Drrain the rem
maining wate
er of TRO Sampling
S linne and close
e the
valve
e of sample point.
se refer to t he detail prreservation method.
Pleas
5 H
Heat Exchan
nger Keep
p it in dry co
ondition afte
er flushing and
a drainingg, blowing dry.
6 Flow meter Disco
onnect the ccable and seal
s the ope
enings and ccable glands.
7 Pump ssible to dissassemble the
If pos t pump, keep
k in dry ccondition
- Booster Pump separately after flushing and draining. Or Start upp the pump
- B/F Pump regularly once a week for around 5min
nutes to prevvent the forrmation
of deposits withi n pump.
8 Panel Keep
p it with des iccant for dehumidifica
ation inside the panel and
a
P
- MCP & PDP wrap it with viny l covering.
- Rectifier
- Starter
PURIMAR
P B
BWMS Opera ating Manua
al
Page 51 / 79
9
4.2.4.2 Detail equipment pre
eservation method
4.2.4.2..1 Filter
If the filter is to be out of opera
ation for a l onger perio
od, please proceed
p as ffollows:
ents are to be
1) The filter eleme b separate
ely kept afte
er disassem
mbling from the filter ac
ccording
ollowing pro
to the fo ocedure.
a) The cleaning of
o filter ele
ements is tto be imme
ediately carried out w
with fresh water
w to
eliminatte external particles an
nd seawaterr on them.
b) Anti-ccorrosive oils available
e in market are to be co
oated on them after dryying.
c) The ffilter elements are to be
b kept at th
he low humidity areas after coveriing with silic
ca gel in
polyethylene vinyl.
d) It is rrecommend
ded to keep
p the filter e ox, etc. in orrder not to damage
elements in wooden bo
them byy ship’s vibrration.
Especia ed that stainless steel material ca
ally it is note an be rusty if contaminaated filter elements
e
have no
ot been clea
aned for a lo
ong time.
2) The ffilter inside is to be cleaned after d
disassembling the upper cover.
a) The d
drain valve is opened to
t remove e
external parrticles and seawater.
s
b) Afterr fully drying
g, anti-corro
osive oils arre to be coa
ated on metal parts annd then the cover is
assemb
bled.
c) All vvalves such
h as the dra
ain valve, tthe back-flu
ushing valv
ve, the air vvent valve and the
inlet/outlet valve arre closed.
3) The u
upper moto
or is to be op
perated at l east once a month.
Especia
ally it is noted that it ca
an be failurre cause du
ue to the sticking phennomenon off internal
rotating
g part if the motor is not operated ffor a long time.
4) The ffollowing instruments are
a to be dissassembled
d from the filter
f and keept separate
ed at low
humidity and vibration free are
eas.
5) Afterr long perio
od preservattion, old ga
askets and sealing
s matterials are tto be replac
ced with
new ma
aterials in order not to have
h a leakk problem.
4.2.4.2..2 Electroly
ysis Unit
- Electrrode
In order to avoid the
t electrod
des corrosio
on from lon p period, thhe following 2 (two)
ng-term stop
ds are to be recommended.
method
1) Fresh water to be
b used
a) Fressh water is used repeatedly 2 (tw s to removee particles and the
wo) or 3 (three) times
hypochlorite solutio
on made by
y the electro
ode perform o the electrrolysis unit. The pH
mance test of
paper iss used to ch
heck drain water
w wheth
her the hypo
ochlorite so
olution is rem
moved or not. If the
PURIMAR
P B
BWMS Opera ating Manua
al
Page 52 / 79
9
measurre value off pH is low
w acidity be
etween 6 (s
six) and 7 (seven), it is judged that the
hypochlorite is rem
moved.
b) Fresh water is fu
ully filled in the electrollyzers.
c) In order not to enter
e particlles or pollutted water in
n the electro
olyzers, inleet and outle
et valves
are clossed after ma
asking joint parts betw
ween valves and electro
olyzers with teflon tape
es.
d) Fressh water is to be repla
aced with n
new fresh water
w at least once a yyear becau
use filled
water can be deterriorated if co
ontacting aiir.
2) Fullyy drain and dry
d method
a) Fressh water is used repeatedly 2 (tw s to removee particles and the
wo) or 3 (three) times
hypochlorite solutio
on made by
y the electro
ode perform o the electrrolysis unit. The pH
mance test of
paper iss used to ch
heck drain water
w wheth
her the hypo
ochlorite so moved or not. If the
olution is rem
measurre value off pH is low
w acidity be six) and 7 (seven), it is judged that the
etween 6 (s
hypochlorite is rem
moved.
b) Clean air is supplied to rem
move remain
ning water until
u fully dry
y.
c) In orrder to minim
mize contac utlet valves are closed after mask
ct with air, iinlet and ou king joint
etween valvves and elec
parts be ctrolyzers w
with teflon ta
apes.
d) It is very imporrtant to use
e oil-free ai r. It is advised that air including oil can pollute the
de and acce
electrod elerate the corrosion
c o n its surface
e.
- Hydro
o Cyclone & pipe line
n the in/outllet valve in electrolysiss unit.
1) Open
2) Conn
nect the fressh water line to connecction for de--scaling.
3) Fresh water is to
t be filled in all pipe llines until remaining
r sodium hypoochlorite so
olution is
moved to main pip
pes.
4) And tthen, disasssemble the fresh waterr line conne
ection and close
c the vaalve.
5) Drain
n the remain
ning water in
i the hydro
o cyclone an
nd pipe.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 53 / 79
9
4.2.4.2..3 Neutralizzation Unit
For lon
ng-term pre
eservation, it is recom
mmended to replace remaining sodium thiiosulfate
solution
n between the Y typ
pe strainer and tubin
ng lines with fresh w
water to av
void the
unexpe
ected coagulation of this solution a
according to
o the following proceduure.
1) Close
e a manual valve locatted between
n the neutra
alization tan
nk and strainner.
2) Fresh water is connected
c a fresh wate
er line.
3) Fresh water is to
t be filled in all tubing
g lines untill remaining sodium thiiosulfate so
olution is
moved to main pip
pes.
4) And tthen, disasssemble the fresh waterr line conne
ection and assemble
a thhe strainer.
5) Before restarting
g the neutra
alization un it, the manu
ual valve mu
ust be openned.
Main instrumen
nt Spare
S parts
O sensor, etc.
- TRO - Reagent kitt, tubing & ccuvette kit
- Check
C valve
e kit
e CLX-ST iss relocated or will be iinactive for more than 48(forth eigght) hours, remove
c) If the
the reag
gents. Flush
h the reage
ent system a
as described in *Check
k valve & Tuubing flushin
ng kit*.
*Check valve & Tubing flushin
ng kit*
mes upon initial
Sometim i comm
missioning, the check valves
v stick
k and requi re manual priming.
This sh
hould not be
e needed after
a commisssioning. Be
B careful when
w using this kit to use
u only
chlorine s are included in the kitt.
e free waterr (DI water).. Complete instructions
PURIMAR
P B
BWMS Opera ating Manua
al
Page 54 / 79
9
The kit consists of the followin
ng : 1 ea Syyringe 10cc, 1ea Barbe
ed fitting
Purpose
e & Use
This kit is used wh
hen priming the reagen
nts does not results in reagents beeing drawn into the
instrument due to stuck check
k valves or a tubing clog. This can happen oon new instruments
eldom occurs once an
and se n instrume nt is comm
missioned. This can aalso happe
en if an
instrument is taken
n off and no
ot used for a period of time.
t
Flushing instruction
① Rem
move the pa
arts from the
e packing a
and install th
he barbed fiitting on thee end of the
e syringe.
② Rem
move one off the cap as
ssemblies frrom the reagent bottles
s.
③ Fill tthe syringe by drawing back the p
plunger with the end of the barbed fitting in DII water.
Use only chlorine free, preferably deionized (DI) water.
Note : U
④ Inse
ert the barbe
ed fitting intto the end o
of the tubing
g coming fro
om the bottlle cap.
⑤ Dep
press the syyringe plung
ger until all o
of the DI wa
ater is easily
y dispensedd from the syringe.
s
⑥ Rep
peat as often
n as necess
sary until th
he DI water is easily dis
spensed froom the syrin
nge.
⑦ Rep
peat with only air to displace the w
water.
⑧ Rep
peat the abo or the other reagent sid
ove steps fo de.
⑨ Afte
er you are satisfied
s tha
at the checkk valves an
nd tubing arre thoroughhly flushed, replace
the reag
gent bottless and prime the pump b
by depressiing the “prim
me” key on the key pad
d.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 55 / 79
9
d) Placce the insttrument in service mo
ode to dra
ain the sys
stem then remove po
ower by
disconn
necting the mains powe
er plug.
e) It is u
usually a go
ood idea to disconnect or shut off the BWMS sample waater.
2) Return to norma
al operation
a) Checck valve & tubing flushing kit
Sometim
mes upon initial
i comm
missioning, the check valves
v k and requi re manual priming.
stick
This sh
hould not be
e needed after
a commisssioning. Be
B careful when
w using this kit to use
u only
chlorine
e free waterr (DI water).. Complete instructions
s are included in the kitt.
b) Prime procedure
e
Press tthe service button to return sam
mple flow to
o the system
m. Check ffor leaks. If a leak
occurs press the service bu
utton again
n, repair leak and try
y again. Onnce the sy
ystem is
ng correctlyy, return or replace
operatin r reag
gents and press
p the prrime button and then th
he enter
( ) buttton one tim
me to restarrt reagent fflow. The sy
ystem will automatical
a lly return to
o normal
operatio
on.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 56 / 79
9
a) Press the servicce button.
d) The d
display will show one of
o three messsages HI, LO or Good
d. (8~12 settting)
The flow he flow rate is suitable for proper operation. Loosen the
w test determines if th e locking
nut, and
d then adju
ust the pres
ssure regula
ator using a coin or a large flat bblade screw
w driver.
Press e
either the ▲ or ▼ butto
on while in tthe FLOW routine to display a new
ew flow rate. Please
PURIMAR
P B
BWMS Opera ating Manua
al
Page 57 / 79
9
note that only 1/4 turn increm
mental adju
ustments sh
hould be made
m to the regulator on
o each
attemptt.
If the m
message is LO, turn the regulato
or control clockwise.
c Iff the messaage is HI, turn the
regulato
or countercclockwise. Iff the messa
age is Good
d, no adjustment is re quired. Tigh
hten the
locking nut after adjustmentt and repla
ace the re
egulator vin
nyl cap. Too return to normal
operatio
on, press th
he enter ( ) button.
PURIMAR
P B
BWMS Opera ating Manua
al
Page 58 / 79
9
5. A
ALARM
M AND TROU
UBLE SHOO
S OTING
5.1 Allarm Listt
TIM
ME
IT
TEM DESC
CRIPTION ALA
ARM TYPE
DELAY
Y(sec)
BALLAST WA
ATER FLOW < 30% 6000 SHU
UTDOWN
FLOW
WMETER
BALLAST WA
ATER FLOW > 110% 100 ALARM
A
FOR M
MAIN B.P
BALLAST WA
ATER FLOW > 115% 600 SHU
UTDOWN
FILTER BAC
CK-FLUSHING A
ABNORMAL - ALARM
A
FIL
LTER
FILTER CLO
OGGING 100 SHU
UTDOWN
BOOSTER PUMP
P ABNORM
MAL - ALARM
A
BOOSTER P/P
ALL BOOSTE
ER PUMP STO
OP 200 SHU
UTDOWN
ELECTROLY
YSIS PRESSUR
RE > 1.0MPa 3 SHU
UTDOWN
PT FO
OR ELE
SENSOR FA
AULT 600 SHU
UTDOWN
Cl2 GAS CONCENTRATION
N > 0.4ppm 100 ALARM
A
Cl2 SENSOR
Cl2 GAS CONCENTRATION
N > 0.55ppm 100 SHU
UTDOWN
FORR ELE
SENSOR FA
AULT 600 SHU
UTDOWN
SALT DENSIITY < 1.2% 4 ALARM
A
CONDU
UCTIVITY SALT DENSIITY < 1.0% 5 SHU
UTDOWN
SENSOR
R FOR ELE SEA WATER
R TEMPERATU RE < 5 ℃ 100 ALARM
A
SENSOR FA
AULT 600 SHU
UTDOWN
H2 REMOVA
AL FAN FAILUR
RE(PRESSURE LOW) 2 ALARM
A
FAN F
FOR ELE H2 REMOVA
AL FAN ABNOR
RMAL - ALARM
A
H2 REMOVA
AL ALL FAN STO
OP 400 SHU
UTDOWN
RECTIFIRE FAILURE
F - ALARM
A
RECTIFIER
ALL RECTIFIRE FAILURE - SHU
UTDOWN
R ELE
FOR
RECTIFIRE OVERLOAD
O 100 SHU
UTDOWN
H2 Gas CON
NCENTRATION > 2% 100 SHU
UTDOWN
H2 SE
ENSOR
H2 Gas CON
NCENTRATION > 0.8% - ALARM
A
FOR
R VENT
SENSOR FA
AULT 600 SHU
UTDOWN
H2 Gas CON
NCENTRATION > 2% 100 SHU
UTDOWN
H2 SE
ENSOR
H2 Gas CON
NCENTRATION > 0.8% - ALARM
A
FOR ROOM
SENSOR FA
AULT 600 SHU
UTDOWN
FLOW
WMETER FLOWRATE < 50% IN THE ELECTROLYS
SIS 600 SHU
UTDOWN
FOR
R ELE SENSOR FA
AULT 600 SHU
UTDOWN
LS FOR CYCLONE LEVEL HIGH
H 3 SHU
UTDOWN
TRO ABNOR
RMAL - ALARM
A
TRO > 3.0pp
pm (Ballasting) 3660 ALARM
A
TRO > 3.0pp
pm(Ballasting) 4880 SHU
UTDOWN
TRO < 2.5pp
pm (Ballasting) 3660 ALARM
A
TRO S
SENSOR
TRO < 2.5pp
pm (Ballasting) 4880 SHU
UTDOWN
TRO > 0.1pp
pm (Deballasting
g) 3660 ALARM
A
TRO > 0.2pp
pm (Deballasting
g) 4880 SHU
UTDOWN
SENSOR FA
AULT 600 SHU
UTDOWN
NEUTRALIZA
ATION PUMP A
ABNORMAL - ALARM
A
PUMP F
FOR NEU
LEVEL LOW - ALARM
A
PURIMAR
P B
BWMS Opera ating Manua
al
Page 59 / 79
9
TIM
ME
IT
TEM DESC
CRIPTION ALA
ARM TYPE
DELAY
Y(sec)
ROOM VE
ENTILATION FAN COMMO
ON STOP STAT
TUS OF ELECT
TROLYSIS ARE
EA 100 SHU
UTDOWN
EM'CY
Y STOP EMERGENC
CY STOP PUSH
H BUTTON PRE
ESSED - SHU
UTDOWN
BYP
PASS BYPASS ON
N - ALARM
A
STR
RAINER DIFFERENTIAL PRESSURE
E HIGH 5 ALARM
A
PURIMAR
P B
BWMS Opera ating Manua
al
Page 60 / 79
9
5
5.2 Trouble S
Shooting
B
Backflushing 1-1 Leakage at
a the filter Leakage at the Seal missing, or damaged Replace
e seal
F
Filter cover plate or bo
owl Bolts Tighten bolts
Distance betw
ween proximity and
d Distance
e between proximity and
sensor dog is incorrect sensor dog
d is under 4mm
m
Failure, or dam
mage Replace
e pressure transmitter
PURIMAR
R BWMS Operating Manual
Page 61 / 79
Item NO Fault Fault Source
e Cause Action
n
Shut-off valve do
oes Compressed air
a supply of the - Set up compressed air supply
s
not open pneumatic acttuator is not conne
ected - Comprressed air supply min.3
m bar max.7
bar
PURIMAR
R BWMS Operating Manual
Page 62 / 79
Item NO Fault Fault Source
e Cause Action
n
Excessive torq
que of shut-off valve. - Stop th
he backflushing filtter
Valve is blocked - Discon
nnect shut-off valv
ve
- Remov
ve blockage
Leakage at
a the Shut-off Leakage at the Tighten the spindle seal or
o replace sealing
Valve spindle seal
E
Electrolysis Unit 2-1 High Volta
age Electrode Damage on Electrode Acid was
shing on Electrode
-Electrolyzer Refer to the Electrolysis unit
u Manual
2-3 Vibration Supports Loose supports bolts and nuts Tighten the fittings
E
Electrolysis Unit 3-1 Abnormal flowrate Hydro cyclone Clogging the orifice
o inside the Separate
e the hydrocyclon
ne and flushing it
- Hydro-cyclone hydrocycone with high
h pressure air gun
n or brushing with
brush.
If cannott be recovered, co
ontact the maker.
PURIMAR
R BWMS Operating Manual
Page 63 / 79
Item NO Fault Fault Source
e Cause Action
n
E
Electrolysis Unit 4-1 HEATSINK
K1,2,3 TEMP Power supply - Frequently FAN
F STOP protecttive - Replac
cement of the internal power supply
y
function
- Rectifier OVER - Increase in the product suction fan
temperature - Environ
nmental improvem
ment at 55 degree
es
- Dirt of I / rear filter of product or less product
p suction tem
mperature
- Replac
cing the I / filter ba
ack inside the
product
- A / S re
equest for protectiion when operatin
ng
above measures
m after
PURIMAR
R BWMS Operating Manual
Page 64 / 79
Item NO Fault Fault Source
e Cause Action
n
4-3 RS485_CU
UT FAULT - Control board he control board
-Damage to th -After yo
ou if the power is turned
t OFF, and
- Communication
n -Damage to th
he ON afterr one minute, and then re-running.
board Communicattion board t connection of the terminating
-Check the
-Changes in th
he external noise resistor.
environment -Verify th
he ground connec
ction of
commun
nication line.
-Verify th
he ground connec
ction of the device
e.
-Measurres above the A / S request for
protectio
on operation
PURIMAR
R BWMS Operating Manual
Page 65 / 79
Item NO Fault Fault Source
e Cause Action
n
PURIMAR
R BWMS Operating Manual
Page 66 / 79
Item NO Fault Fault Source
e Cause Action
n
4-8 - VO OUT_
_OF_RANGE - Control board - Damage to the control board -Check the
t status of the electrolytic
e cell.
- IO OUT_
_OF_RANGE -Measurres above the A / S request of the
report fu
unction operation
4-9 - IR1,2 CU
URRENT OVER - Control board - Damage to the control board -After yo
ou if the power is turned
t OFF, and
- Inverter - Damage to the inverter ON afterr one minute, and then re-running.
-Measurres above the A / S request for
protectio
on operation
E
Electrolysis Unit 5-1 Vibration & Noise Impeller Misalignments
s Check th
he clearance betw
ween the impeller
- Blower and the casing
E
Electrolysis Unit 7-1 FAULT1 : SEN
S EMPT Sensor alarm Occurs when combustible sens
sor Sensor module
m connect fa
ault.
- H2 Sensor Module is con
nnected.
- Cl2 Sensor 7-2 FAULT2 : SEN
S HIGH Sensor alarm When combus
stible sensor outp
put is Sensor module
m fault or tra
ansmitter
over the maximum ADC value. board AD
DC fault
PURIMAR
R BWMS Operating Manual
Page 67 / 79
Item NO Fault Fault Source
e Cause Action
n
E
Electrolysis Unit 8-1 No measurement display Display Supply voltage
e missing Supply voltage
v should be checked, also
- Conductivity or current output check te
erminals
S
Sensor 8-2 Measurem
ment display 000 Sensor Sensor not im
mmersed in medium
m. Top up the reservoir
or current output 4mA Reservoir leve
el too low
Flow-Through
h fitting is blocked Flow-thrrough fitting should be cleaned
Sensor is faulty
PURIMAR
R BWMS Operating Manual
Page 68 / 79
Item NO Fault Fault Source
e Cause Action
n
8-4 Measurem
ment value Wrong setting Conductivity measurement
m rang
ge Select suitable measurem
ment range.
display "88
888", overshooting or
o conductivity Replace
e conductivity mea
asuring transmitter.
temperature display "ok", measurementt probe faulty
blinking
8-5 Measurem
ment value Wrong setting Temperature measurement
m range The tem
mperature of the measuring
m medium
m
display "88
888", o undershooting or short must be in the range from
overshooting or m o...150'C
Temperatu
ure display circuit or interruption of the Replace
e the conductivity measuring
m
"8888", blinking temperature sensor
s transmittter.
Contact the maker
N
Neutralization 9-1 Error mess
sage “E.oc” Motor doesn’t wo
ork Over current Check driver
d or pump & lo
oad
U
Unit 9-2 Error mess
sage “E.Sc” Short circuit Check driver
d & repair
Dosing Pump
-D
9-3 Error mess
sage “E.St” Over load Check pump
p & load
PURIMAR
R BWMS Operating Manual
Page 69 / 79
Item NO Fault Fault Source
e Cause Action
n
Problem of FU
UNC key when Repair driver
d or replace membrane
m
Local operatio
on
9-7 No display
y Fuse disconne
ection Replace
e fuse or take actio
on after
Investiga
ating cause
Problem of po
ower supply Take acttion after checking
g power
Supply
Disconnection
n of cable Wiring or
o replacement
PURIMAR
R BWMS Operating Manual
Page 70 / 79
Item NO Fault Fault Source
e Cause Action
n
T
TRO Sensor 10-1 Ballasting TRO analyzer Function : Alarm & MA : 4-20 mA enabled & loop open
o Check 4-20
4 mA wiring or turn off 4-20mA if
alarm Shutdown not used
d
Mode : Ballasting
g
Condition : Relayy
trip
Delay : immediatte
WATR : No wa
ater flowing Check water
w flow
SLOW : Samp
ple cuvette filling too
t Set flow rate set
slowly
PURG : Samp
ple cuvette has slo
ow Check drain
d lines
purge
NPRG : Samp
ple cuvette not purging Check drain
d lines
ISOL : Problem
m with intake sole
enoid Check wiring,
w check for cllogged solenoid
PSOL : Proble
em with purge sole
enoid Check wiring,
w check for cllogged solenoid
RGNT : Proble
em with reagent Check re
eagent and lines
PURIMAR
R BWMS Operating Manual
Page 71 / 79
Item NO Fault Fault Source
e Cause Action
n
REPL : Reage
ents Expired Replace
e reagents and pre
ess PRIME
4~20 mA loop
p open Check wiring
w
Reagents bad
d or expired Replace
e reagents
PURIMAR
R BWMS Operating Manual
Page 72 / 79
Item NO Fault Fault Source
e Cause Action
n
F
Flowmeter 11-1 Empty disp
play Display No power sup
pply - Check the power supply
y connection
- Check the power fuse to
o see for OK
- Check the contrast of LC
CD and regulate itt
to workin
ng state
Cable connection
n Incorrect or no
o coil current Check cables
c / connection
ns
Cable connection
n No load on cu
urrent output Check cables
c / connection
ns
Current Transmitter de
efective Replace
e transmitter
PURIMAR
R BWMS Operating Manual
Page 73 / 79
Item NO Fault Fault Source
e Cause Action
n
H
Heat Exchanger 12-1 Low S.W outlet
o temp Wrong design - Insufficient steam
s pressure - Properr performance of the heater
- Excessive S.W. flow rate - Properr temp. of S.W. in//outlet
- Accumulated
d air at upper side ng condition of air vent valve on the
e of shell - Openin e
side top of the shell
- Low temp. of S.W. inlet - Inlet steam condition
- Operatting pressure of S.W. supply pump
12-2 Damaged tube Tube - Excessive S.W. flow rate - Conditiion of tube sheet and tube after
- Invasion of fo
oreign material an
nd overhauling cover
adhesion of microorganisms
m - Remov
ve contamination and
a
- Change of S.W.
S flow rate microorg
ganisms
- No S.W. flow
w - Leakag
ge check
- Air pocket - Air poc
cket in the shell
P
Pumps 13-1 Insufficient flow rate Pump delivers
s against an exces
ssively Re-adjus
st to duty point.
- Booster high discharge
e pressure. Check plant
p for impurities
s.
Fit a larg
ger impeller.
Increase
e the speed
PURIMAR
R BWMS Operating Manual
Page 74 / 79
Item NO Fault Fault Source
e Cause Action
n
Formation of air
a pockets in the piping Alter pip
ping layout
Fit a ven
nt valve
Wrong directio
on of rotation Interchange two of the ph
hases of the powe
er
supply cable
c
PURIMAR
R BWMS Operating Manual
Page 75 / 79
Item NO Fault Fault Source
e Cause Action
n
13-6 Motor is ov
verloaded Motor Density or visc
cosity of the fluid pumped Contact the maker
is higher than stated in the purc
chase
order
PURIMAR
R BWMS Operating Manual
Page 76 / 79
Item NO Fault Fault Source
e Cause Action
n
13-11 - Excessiv
ve bearing temp. Lubricant Insufficient or excessive quantitty of Top up, reduce or change
e lubricant
- Vibration lubricant or un
nsuitable lubricantt
13- - Excessiv
ve bearing temp. Piping connectio
on Pump is warped or sympathetic
c Check pipeline
p connections and secure
12 - Vibration vibrations in th
he piping fixing of pump : if required
d, reduce the
- Excessiv
ve leakage at the distance
es between the pip
pe clamps
shaft seal Fix the pipelines
p using an
nti-vibration materiial
13- - Impermis
ssible rise of Flow Flowrate is too
o low Increase
e the minimum flow
w rate
15 temp. insid
de the pump
PURIMAR
R BWMS Operating Manual
Page 77 / 79
Item NO Fault Fault Source
e Cause Action
n
13- Leakage at
a the pump Seal Defective seal Fit new seal
s between volu
ute casing and
16 discharg
ge cover
PURIMAR
R BWMS Operating Manual
Page 78 / 79
SAM
MSUNG HEA
AVY INDUST
TRIES CO., LTD.
89 Gon
ngdanseo 2-g
gil Chilseo-m
myeon, Hama
an-gun
Gy ublic of Korea
yeongsangn am-do, Repu
(zip
pcode:637-94
41)
TEL : +82-55-589-
+ -3576, FAX : +82-55-589--3539
PURIMAR
P B
BWMS Opera ating Manua
al
Page 79 / 79
9