Operation Instructions of Grinding Plant (Raw Mill)

TP-Bz/TK-Pt-Man
TP-Bz/TK-Pt-Man
GEBR. PFEIFFER AG KAISERSLAUTERN

KAISERSLAUTERN - 2005
O P E R A TT IINNGG I INNSSTTRRUUCCTTI IOONNSS
BA200500591
BA200500591
for Grinding plant
with roller mill type MPS 4500 B
Order No.: 22347-22366

22347-22366
Manufacturing year: 2005

2005
Customer:
Customer: Neyzar Qom Cement Co.
No. 14 First Floor
th
12
12th Str. Ahmad Qasiv Ave
IR-Tehran
IR-Tehran
Project:
Project: NEYZAR RM
RM
Manufacturer:
Manufacturer: Gebr. Pfeiffer AG
Barbarossastraße
BarbarossastraRe 50 —– 54 (goods)
(goods)
D-67655 Kaiserslautern
Kaiserslautern
Postfach 30 80 (correspondence)
(correspondence)
D-67618 Kaiserslautern
Kaiserslautern
Telephone:
Telephone: ++49 (0) 631
631 / 41
41 61-0
61-0
Telefax: ++49 (0) 631

631 / 41
41 61-1
61-1 91
91
- Foreword -
ge0500591-00.doc P a g e Page 11 // 2
GEBR. PFEIFFER AG F o r e w oForeword
r d B A 2 0 0 5 0 BA200500591-E/D
0 5 9 1 - E / D
KAISERSLAUTERN E d i t i o nEdition 0 404.2006
.2006
Foreword to the operating

operating instructions
These operating
instructions are
are designed
designed to
to familiarize
familiarize the
the user
user with
with the
the machine
machine
and its designated use.
The instruction
instruction manual
manual contains
contains important
important information
information oon how to
n how to operate
operate the
the
machine safely, properly
properly and most
most efficiently.
efficiently. Observing
Observing these
these instructions
instructions helps
helps toto
avoid danger,
danger, to
to reduce
reduce repair
repair costs
costs and
and downtimes
downtimes andand to
to increase
increase the reliability
reliability
and life of the machine.
machine.
The instruction
instruction manual
manual is
is to
to be
be supplemented
supplemented by
by the
the respective
respective national
national rules
rules and
and
regulations for accident prevention and environmental protection.
protection.
The operating instructions must always be available wherever the machine is in use.
These operating
instructions must
must be
be read
read and
and applied
applied by any
any person
person in
in charge
charge of
carrying out work with and on the machine, such as:
- operation
operation i n c l u
including setting up,
d i n g setting up, troubleshooting
troubleshooting in
in the
the course
course ooff work,
work,
evacuation of
of production waste,
waste, care
care and
and disposal
disposal of
of fuels and
and
consumables.
consumables.
- maintenance
maintenance (servicing, inspection, repair) and/or
- transport
transport
In addition
addition to
to the operating
instructions and
and to the mandatory
mandatory rules and
and regulations
regulations
for accident prevention and environmental protection in the country and place of use
of the machine, the generally recognized technical rules for safe and proper working
working
must also be observed.
observed.
Copyright
Copyright
The copyright to these operating instructions remains with GEBR. PFEIFFER AG.
The operating instructions

instructions are meant for the user and the operating personnel
personnel of the
machine. They
They must
must not
not be
be copied
copied in
in full
full nor
nor in
in part
part or
or be
be used
used for
for unauthorized
unauthorized
competition purposes.
purposes.
- LList
i s t of Revisions --
Contents -
ge0500591-00.doc P a g e Page 2 / 2
department:
department: TTP/TK
P/TK rev.-no.:
rev.-no.:
revision list by: B a r Barz/Prägert
made by: rev. date:
date:
GEBR. PFEIFFER AGAG z/Pr5gert
Kaiserslautern
Kaiserslautern on: 0 3 . 03.02.2006
made on: 02.2006 checked by: TP-Bz/TK-Pt
by: TP-Bz/TK-Pt
no.: 2 0 0 5 0200500591
0 5 9 1 checked on: 20.04.2006
on: 20.04.2006
client: N Neyzar Tehran/Iran p r o jproject:

e y z a r Qom Cement Co., Tehran/Iran e c t : N ENEYZAR RM - MPS 4500 B
Y Z A R RM r no.: 2 2 322347-22366
o r d eorder 47-22366
Rev
Rev checked, appoved
appoved by date
date language
language documents
documents
00 Mr. Barz // Mr. Pragert

Prägert 20.04.2006
20.04.2006 E/ D first editon
editon
kved8281.xls 1/1
GEBR. PFEIFFER AG B A 2 0 0 5 0 0 5 9 1 BA200500591-E/D
- E / D
KAISERSLAUTERN T a b l Table
e of Contents E d i t i Edition
o n 0 404.2006
.2006
Contents
Contents
- Cover sheet
sheet
- Foreword
Foreword
- Revision list
- Table of contents
contents
1. P r o cProcess
e s s data File 1
1.1
1.1 R a t iRating
n g data
1.2
1.2 P r o cProcess description
e s s description
Flow Sheet
Sheet
2. F u n d Fundamental
a m e n t a l safety instructions
instructions
2.1
2.1 W a r nWarnings
ings
2.2 B a s Basic machine
i c operation and designated use of the machine
2.3 O r g a nOrganizational measures
i z a t i o n a l measures
2.4 S e l e Selection
c t i o n andand qualification of personnel –—
basic responsibilities
responsibilities
2.5 S a f e Safety
t y instructions governing specific operational phases
2.6 W a r n Warning
i n g of special dangers
2.7 S a f e Safety
t y instructions for the user
3. T e c h Technical description
n i c a l description
3.1 D e s Design
i g n and operation
3.2 D e s c Description components
r i p t i o n of the main constructional components
3.3 M e a sMeasuring equipment
u r i n g and regulating equipment
4. T r a n Transport
s p o r t and erection
4.1
4.1 T r a n Transport
sport
4.1.1
4.1.1 S t o Storage
rage
4.1.2 S c oScope
p e of supply
supply
4.2 E r e cErection
tion
4.2.1
4.2.1 G e nGeneral instructions
e r a l instructions
4.2.2 E r e Erection machine
c t i o n site - machine
5. C o m mCommissioning
issioning
5.1 M e a sMeasures commissioning
u r e s to be taken before commissioning
5.1.1
5.1.1 E r e cErection
t i o n control
5.1.2 P e r fPerformance
o r m a n c e control
5.2 C o m mCommissioning
issioning
6. O p e r Operation
ation
6.1 S t a r Start-up shut-down
t - u p after operational shut-down
6.2 S h uShut-down
t -down
6.3 S t a r Start-up periods
t - u p after longer downtime periods
General data
7. M a l f uMalfunctions
nctions
7.1 G e n General instructions
7.1.1
7.1.1 C o mComments malfunctions
m e n t s on indication of malfunctions
7.2 T a b Table
l e of malfunctions
malfunctions
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8. M a i n tMaintenance
enance

Before machine restart
8.2 I n s p eInspection
c t i o n and servicing
servicing
8.2.1
8.2.1 L i sList t of inspection and service works
8.2.2 D e s cDescription
r i p t i o n of service works
8.2.2.1
8.2.2.1 S eSeal pressure
a l air pressure
8.2.2.2 M aMarking
r k i n g of a hydraulic hose pipe
8.2.2.3 C h Checking
e c k i n g of the oil level in the grinding rollers
8.2.2.4 O iOil l change at grinding rollers
8.2.2.5 C hCheck
e c k of automatic leveling of grinding rollers
8.2.2.6 L u bLubrication
r i c a t i o n of classifier bearing
bearing
8.2.3 T a bTable:
l e : T i g h tTightening
e n i n g torques for screws
screws
Table: W e Wear a r limits
limits
Table: G a Gap p and wear measurement— – pressure frame stop
Leaflet: W e Wear grinding elements
a r measurement at grinding elements
8.3 L u b r iLubrication instructions

c a t i o n instructions
Greasing instructions
instructions
Oil lubrication instructions
instructions
Lubrication lists
Lubrication chart
8.4 R e p Repaira i r
8.4.1
8.4.1 H o How w to lift the classifier off the grinding plant
8.4.2 R e mRemoval
o v a l and mounting of grinding rollers
8.4.3 R e p Replacement
l a c e m e n t of wear segments of the grinding rollers
l a c e m e n t of grinding plate segments
segments
l a c e m e n t of liner plates
plates
8.4.6 R e mRemoval
o v a l of one hydraulic cylinder of the tensioning system
8.4.7 R e pRepaira i r of the oil pressure piping to go with the tensioning system
l a c e m e n t of roller bearings and radial shaft sealing rings of the grinding rollers
8.4.8.1
8.4.8.1 P r ePreparatory
p a r a t o r y work
8.4.8.2 R e Removal
m o v a l of radial shaft sealing rings
8.4.8.3 F i t Fitting
t i n g of radial shaft sealing rings
8.4.8.4 R e Removal
m o v a l of roller bearings
bearings
t i n g of roller bearings
bearings
l a c e m e n t of pressure yokes
8.4.10 R e Repair
p a i r of torque support of the pressure frame
8.4.10.1
8.4.10.1 E mEmergency
e r g e n c y operation with a defective hydraulic buffer
8.4.10.2 R eRemoval (complete
m o v a l of torque support of the pressure frame (complete
8.4.11
8.4.11 R e m Removal
o v a l of grit cone
o v a l of louvre
louvre
o v a l of separating wheel and separating wheel hub
o v a l of classifier drive
drive
o v a l of classifier bearing
bearing
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8.4.16
8.4.16 Repair of three-flap gate lock
8.4.16.1
8.4.16.1 Replacement of hydraulic cylinders
cylinders
8.4.16.2
8.4.16.2 Replacement of roller bearings and sealing
8.4.16.3
8.4.16.3 Replacement of flaps
flaps
Annex
Annex
Auxiliary equipment for removal of ball sockets
Tool box —– packing list
Drawings
Drawings
9. S p a Spare
r e parts File 2
9.1.1
9.1.1 H o How
w to use the spare parts lists
9.2 S p aSpare
r e parts lists / Spare parts drawing
- Mill
Mill
- Classifier
Classifier
Three-flap gate lock
- Three-flap
10. L i s Listst s and drawings

10.1
10.1 L i sList t of machines and equipment
equipment
10.2
10.2 L i sList t of electric consumers
consumers
- with
with flow sheet
10.3
10.3 I n t e rInterlocking
l o c k i n g diagram
10.4
10.4 L i sList t of measuring points
- wwith
i t h flow sheet
sheet
10.5
10.5 F o u nFoundation
d a t i o n plan
11. Plant components

components
Operating instruction / Data sheets
11.1 Proportioning station, with Files 3 + 4

- proportioning
proportioning belt scales
scales
11.2
11.2 F i l Fill
l level measuring in the feed bins File 4
11.3 Pneumatic
11.3 P n e u m a t i c parts for the two-way chute, with File 5
- inductive
inductive proximity sensor
sensor
11.4 Overbelt magnetic separator

separator
11.5 Metal detector
11.6 Hydraulic unit for the three-flap gate lock, with

- hydraulic
hydraulic unit
- hydraulic
hydraulic cylinder
cylinder
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11.7
11.7 Tension system for the roller mill, with File 6
- hydraulic
hydraulic unit
- hydraulic
hydraulic cylinder, with
- linear
linear displacement transducer system
system
11.8
11.8 Lift-and-Swing System, with File 7
- hydraulic
hydraulic unit
- hydraulic
hydraulic cylinder
cylinder
- rotary
rotary actuator
actuator
11.9
11.9 Torque support for pressure frame, with
- hydraulic
hydraulic buffer
- flowmeter
flowmeter
11.10
11.10 Seal air fan, with
- f afan
n
- pressure
pressure measuring
measuring
11.11
11.11 Water injection, with
- pump,
pump, with
- gearmotor
gearmotor
- frequency
frequency converter
converter
- flowmeter
flowmeter
- 22/2-port
/ 2 -port directional valve
- pressure
pressure switch
- nnon-return
o n -return valve
- corner
corner overflow valve
- filter
filter controller
controller
11.12
11.12 Drive for the roller mill, with File 8
- gearbox,
gearbox, with
- coupling
coupling
- ooil
i l supply unit
- maintenance
maintenance drive
11.13
11.13 Hydraulic bolt tightening tool, with File 9
- manual
manual pump
11.14
11.14 Vibration monitoring for the mill gearbox
11.15
11.15 Drive for the classifier, with
- gearbox
gearbox
- coupling
coupling
- shrinkage
shrinkage disc
11.16
11.16 Cyclone— – rotary lock, with
- coupling
coupling
- gearmotor
gearmotor
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11.17
11.17 Plant fan, with File 10
- louver
louver flaps
flaps
11.18
11.18 Flaps in the plant
11.19
11.19 Measuring and control device, with File 11
- pressure
pressure before mill
- temperature
temperature before and after mill
- mill
mill differential pressure and air volume after cyclone
cyclone
11.20
11.20 Hot gas generator
generator File 12 and 13
11.21
11.21 Sampler
Sampler File 13
11.22
11.22 Vibration trough conveyor
11.23
11.23 Bucket elevator
elevator File 14
GEBR. PFEIFFER AG Chapter 1 BA200500591-E/D
BA200500591-E/D
KAISERSLAUTERN
KAISERSLAUTERN Process Data Edition 0 404.2006
.2006
1. P r o c Processing
e s s i n g data
1.1
1.1 R a t iRating
n g data
The vertical roller mill type MPS 4500 B supplied is rated for the combined
combined
grinding and drying of cement raw material according to the following data:
Feed material: cement raw material

material
composition:
with the following composition:
mix
mix
limestone
limestone
iron ore
Moisture: 8 8 % max.
Grain size: 0 - 1 0 0-100 mm; 10 % > 100 mm max.

0
Bulk density: 1 . 3 t/m3

1.3 t/m3
Grinding capacity: 3 1 5 315 t/h
Finished product fineness: 1 2 12 % R 0.090 mm

mm max.
Residual moisture: < < 0.5 %
Hot gases (upstream of the mill)

for a 8 % feed moisture and 315 t/h
Volume flow: 2 8 0 , 0 0280,000 0 nm3/h
nm3/h
Temperature: 3 1 3 ° 313°C
C
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BA200500591-E/D
KAISERSLAUTERN
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1.2
1.2 P r o cProcess
e s s description
The process description is based on drawing no. 153 304-0.
The plant
plant can
can be
be operated
operated either
either in by-pass
by-pass mode
mode (mill
(mill off
off line) or with
with the
the mill
mill
running in normal operation.
operation.
By-pass mode
Shut-off dampers
dampers before
before and
and after
after the
the grinding
grinding plant
plant are
are closed
closed sso that
o that
maintenance and repair works can be carried out.
The electrostatic precipitator de-dusts the pre-heater gases.

gases.
Mill-inclusive operation/ compound operation

operation
The shut-off
shut-off dampers
dampers before
before and
and after
after the
the grinding
grinding plant
plant are
are open,
open, enabling
enabling the
the
exhaust gas from the kiln to pass through the grinding plant.
The proportioning
proportioning belt
belt scales withdraw
withdraw metered quantities
quantities of material from
from the
the feed
bins. Conveyor
Conveyor belts then
then take
take the material into
into the mill. A
A metal
metal detector
detector is located
over the conveyor belt that transfers the material to to the
the mill. A two-way
two-way chute either
takes the material to a heatable rotary lock, arranged
arranged upstream
upstream of the mill to provide
detected.
an air seal, or to an intermediate bin if metal is detected.
The material
material contaminated
contaminated with
with metal
metal is
is withdrawn
withdrawn from
from the
the intermediate
intermediate bin
bin by
by aa
metering conveyor
conveyor belt
belt and
and checked
checked again
again bby
y aa metal
metal detector.
detector. Contaminated
Contaminated
material is
is discharged.
discharged. The
The non-contaminated
non-contaminated material
material is
is returned
returned to
to the
the external
external
material circulation.
circulation.
Kiln exhaust gases or flue gases from a hot gas generator serve to dry the material.
material.
The material
material is
is ground
ground to
to the
the required
required target
target fineness
fineness in
in the
the mill
mill while
while being
being dried
dried
simultaneously. The
The target
target fineness isis set
set by
by adjusting
adjusting the
the speed
speed of the separating
separating
wheel.
wheel.
Material spilt
spilt from
from the
the mill is returned
returned to
to the
the mill feed
feed material
material by
by special
special conveying
conveying
devices.
devices.
The finished
finished product
product is carried out
out of the classifier
classifier with the
the gas
gas flow from which
which itit is
largely separated
separated by
by the
the cyclone
cyclone battery.
battery. The
The downstream
downstream electrostatic
electrostatic precipitator
de-dusts the exhaust gas flow.
The mill fan is arranged downstream of the quadruple cyclone battery.
The gas
gas volume
volume flow is set by modifying
modifying the
the position
position of
of the louver flap upstream
upstream of
of
the fan.
The depression
depression upstream
upstream ooff the
the mill
mill is
is regulated
regulated bby adjusting the
y adjusting the flap
flap in
in the
the
recirculating air ducting.
ducting.
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BA200500591-E/D
KAISERSLAUTERN
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For taking away

away any spillage material,
material, the
the mill
mill is equipped
equipped with
with an
an external
external material
material
recirculation.
recirculation.
through the
Any material falling through the nozzle ring is
is conveyed
conveyed by
by scrapers arranged below
the grinding bowl to the reject chute.
From there
there the
the material
material is
is returned
returned to
to the
the mill
mill feed
feed by
by means
means of a vibration
vibration trough
trough
conveyor and bucket elevator.
For emptying
emptying the
the mill
mill in
in case
case of maintenance work,
work, the
the material
material can
can be
be conveyed
conveyed
into the buffer silo by means of the conveying belt and bucket elevator.
The mill
mill is
is fitted
fitted with
with aa water
water injection
injection system
system that
that can
can be
be switched
switched on
on whenever
whenever
required.
required.
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GEBR. PFEIFFER AG C h a p t Chapter
e r 2 B A 2 0 0 5 0 BA200500591-E/D
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KAISERSLAUTERN S a f e tSafety
y Instructions E d i t i Edition
o n 0 404.2006
.2006
2. F u n d Fundamental
a m e n t a l safety instructions
2.1
2.1 W a r nWarnings
ings
The following warnings

warnings are used in the manual to designate instructions of particular
particular
importance.
importance.
Important! ( r e(refers
f e r s tto special information
o special information on
on how
how to
to use
use the
the machine
machine most
most
efficiently)
efficiently)
Attention! ( r e(refers to special

f e r s to special information
information and/or
and/or orders
orders and
and prohibitions
prohibitions directed
directed
towards preventing damage)
Danger! ( r e f(refers
e r s t to orders and
o orders and prohibitions
prohibitions designed
designed t to prevent injury
o prevent injury oorr
damage)
extensive damage)
2.2 B a s Basic machine

i c operation and designated use of the machine
The machine
machine has
has been
been built
built in
in accordance
accordance with
with the
the state-of-the-art
state-of-the-art standards
standards andand
the recognized
recognized safety
safety rules.
rules. Nevertheless
Nevertheless its
its use
use may
may constitute
constitute aa risk
risk to
to life
life and
and
limb of
of the user
user or of third
third parties,
parties, or
or cause
cause damage
damage toto the
the machine
machine and
and to
to other
other
material property.
The machine
machine must
must only be used
used in
in technically
technically perfect condition
condition in
in accordance
accordance with with
its designated
designated use
use and
and the instructions set out in thethe operating manual,
manual, and
and only by
safety-conscious persons
persons who
who are
are fully
fully aware
aware of the risks
risks involved
involved in
in operating
operating thethe
machine. Any
Any functional
functional disorders,
disorders, especially
especially those
those affecting
affecting the
the safety
safety ooff the
the
machine, should
should therefore be rectified immediately.
The machine
machine isis designed
designed exclusively
exclusively for the purpose described
described inin chapter
chapter 1. Using
Using
the machine for purposes other than those
those mentioned above
above is considered contrary
contrary
to its
its designated
designated use.
use. The
The manufacturer/supplier
manufacturer/supplier cannot
cannot be
be held
held liable
liable for
for any
any
damage resulting from such use. TheThe risk of such misuse lies entirely with the user.
Operating the machine within the limits of its designated use also involves observing
observing
the instructions
instructions set
set out
out in
in the
the operating
operating manual
manual and
and complying
complying with
with the
the inspection
inspection
and maintenance directives.
directives.
2.3 O r g a nOrganizational measures

i z a t i o n a l measures
The operating
instructions must
must always
always be
be at
at hand
hand at
at the
the place
place of
of use
use of
of the
the
machine.
machine.
In addition
addition to
to the
the operating
operating instructions,
instructions, observe
observe and
and instruct
instruct the
the user
user in
in all
all other
other
generally applicable
applicable legal
legal and
and other
other mandatory
mandatory regulations
regulations relevant
relevant to
to accident
accident
prevention and environmental protection.
protection.
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These compulsory
compulsory regulations
regulations may
may also
also deal
deal with
with the
the handling
handling ooff hazardous
hazardous
substances, issuing
issuing and/or
and/or wearing
wearing ooff personal
personal protective
protective equipment,
equipment, oorr traffic
traffic
regulations.
regulations.
The operating instructions must be supplemented by instructions covering the duties

involved in
in supervising
supervising and
and notifying
notifying special
special organizational
organizational features,
features, such
such as
as job
job
organization, working sequences or the personnel entrusted with the work.
Personnel entrusted
entrusted with
with work
work onon the
the machine
machine must
must have
have read
read the
the operating
operating
instructions and
and in
in particular
particular the chapter
chapter on safety before
before beginning
beginning work.
work. Reading
Reading
the instructions
instructions after
after work has begun
begun isis too
too late.
late. This
This applies
applies especially
especially to persons
persons
working only occasionally on the machine, e.g. during setting up or maintenance.
maintenance.
Check - at least from time to time - whether the personnel is carrying out the work in
compliance with
with the
the operating
instructions and
and paying
paying attention
attention to
to risks
risks and
and safety
safety
factors.
factors.
For reasons of security, long

long hair must be tied back
back or otherwise secured, garments
garments
must bebe close-fitting
close-fitting and
and no
no jewellery
jewellery -- such
such as
as rings
rings -- may
may be
be worn.
worn. Injury
Injury may
may
result from being caught up in the machinery or from rings catching on moving parts.
Use protective equipment wherever required by the circumstances or by law.
Observe all safety instructions and warnings attached to the machine.

machine.
See to
to itit that
that safety
safety instructions
instructions and
and warnings
warnings attached
attached to
to the
the machine
machine are always
complete and perfectly legible.
legible.
In the
the event
event of
of safety-relevant
safety-relevant modifications
modifications or
or changes
changes in
in the
the behaviour
behaviour of
of the
the
machine during operation,
operation, stop
stop the machine immediately and report
report the malfunction
malfunction
to the competent authority/person.
authority/person.
Never make
make any
any modifications,
modifications, additions
additions or
or conversions
conversions which
which might
might affect
affect safety
safety
supplier's approval.
without the supplier's approval. This
This also
also applies
applies to the
the installation
installation and
and adjustment
adjustment
of safety devices and valves as well as to welding work on load-bearing elements.
elements.
Spare parts
parts must
must comply
comply with
with t h
the technical requirements
e technical requirements specified
specified bby
y t the
he
manufacturer. Spare
Spare parts
parts from
from original
original equipment
equipment manufacturers
manufacturers can
can bebe relied
relied to
to
do so.
Never modify the software of programmable control systems.
Replace hydraulic
hydraulic hoses
hoses within
within stipulated
stipulated and
and appropriate
appropriate intervals
intervals even
even i iff no
no
safety-relevant defects have been detected.
detected.
Adhere toto prescribed

prescribed intervals
intervals or
or those
those specified
specified in
in the
the operating
instructions for
for
routine checks and inspections.
inspections.
For the execution

execution of
of maintenance work,
work, tools
tools and
and workshop
workshop equipment adapted
adapted to
to
the task on hand are absolutely indispensable.
indispensable.
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The personnel must be familiar with the location and operation

operation of fire extinguishers.
extinguishers.
Observe all fire-warning and fire-fighting procedures.

procedures.
2.4 S e l e Selection responsibilities

c t i o n and qualification of personnel - basic responsibilities
work on
Any work on and
and with
with the
the machine
machine must
must be
be executed
executed by
by reliable
reliable personnel
personnel only.
only.
Statutory minimum age limits must be observed.
observed.
In case
case the
the machine
machine is
is not
not erected
erected and/or
and/or commissioned
commissioned by
by personnel
personnel ooff the
the
supplier the operator/buyer
operator/buyer has to ensure
ensure that
that adequate
adequate and
and qualified
qualified personnel
personnel is is
available on the erection site.
Employ only
only trained
trained and
and instructed
instructed staff
staff and
and sset
e t oout clearly the
u t clearly the individual
individual
responsibilities of the personnel for operation, set-up,
set-up, maintenance and repair.
Make sure that only authorized personnel works on or with the machine.
machine.
Define the
the machine
machine operator's
operator's responsibilities
responsibilities giving
giving the
the operator
operator the
the authority
authority to
to
refuse third party instructions that are contrary to safety.
Do not allow persons to be

be trained
trained or instructed or
or persons taking
taking part in a general
training course
course t to work oon
o work n oorr with
with t h
the machine without
e machine without being
being permanently
permanently
supervised by an experienced person.
Work on
on the
the electrical
electrical system
system and
and equipment
equipment of of the
the machine
machine mustmust be
be carried
carried out
out
only by
by aa skilled
skilled electrician
electrician or
or by
by instructed
instructed persons
persons under
under the
the supervision
supervision and
and
guidance of a skilled electrician
electrician and
and inin accordance
accordance with
with electrical
electrical engineering
engineering rules
rules
and regulations.
regulations.
Work on
on gas-fuelled
gas-fuelled equipment
equipment (gas
(gas consumers)
consumers) may
may be
be carried
carried out
out by
by specially
specially
trained personnel only.
Work on
on the
the hydraulic
hydraulic system
system must
must be
be carried
carried out
out only
only by
by personnel
personnel with
with special
special
knowledge and experience of hydraulic equipment.
equipment.
2.5 S a f e
Safety
t y instructions governing specific operational phases
2.5.1
2.5.1 S t a nStandard operation
d a r d operation
Avoid any operational mode that might be prejudicial to safety.
Take the necessary

necessary precautions to
to ensure
ensure that
that the machine
machine is used
used only
only when in
in aa
safe and reliable state.
Operate the
the machine
machine only
only ifif all
all protective
protective and
and safety-oriented
safety-oriented devices,
devices, such
such as
as
removable safety
safety devices, emergency
emergency shut-off equipment, sound-proofing
sound-proofing elements
elements
and exhausters, are in place and fully functional.
functional.
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Check the machine

machine atat least
least once
once per
per working
working shift
shift for
for obvious damage
damage or defects.
Report any
any changes
changes (incl.
(incl. changes
changes in
in the
the machine's
machine's working
working behaviour)
behaviour) to
to the
the
competent organization/person
organization/person immediately.
immediately. I Iff necessary,
necessary, stop
stop t h
the machine
e machine
immediately and lock it.
In the
the event
event of
of malfunctions,
malfunctions, stop
stop the
the machine
machine immediately
immediately and
and lock
lock it.
it. Have
Have any
any
defects rectified immediately.
During start-up
start-up aand
n d sshut-down procedures always
h u t -down procedures always watch
watch t h
the indicators i n
e indicators in
accordance with the operating instructions.
instructions.
Before starting up or setting the machine in motion make sure that nobody is at risk.
The selector switch must be set to "Normal" and locked.
Never switch off

off or remove
remove suction
suction and
and ventilation
ventilation devices
devices when
when the
the machine
machine is
is in
in
operation.
operation.
2.5.2 S p eSpecial work in

c i a l work in conjunction
conjunction with
with utilization
utilization of
of the
the machine
machine and
and maintenance
maintenance and
and
repairs during operation; disposal of parts and consumables
consumables
Observe the adjusting, maintenance

maintenance and inspection
inspection activities and intervals
intervals set out in
the operating
operating instructions,
instructions, including
including information
information on
on the
the replacement
replacement of of parts
parts and
and
equipment. These activities may be executed by skilled personnel only.
Brief operating
operating personnel
personnel before
before beginning
beginning special
special operations
operations and
and maintenance
maintenance
work, and appoint a person to supervise the activities.
activities.
In any
any work concerning the
the operation, conversion
conversion or adjustment of the machine and
its safety-oriented
safety-oriented devices
devices or
or any
any work
work related
related to
to maintenance,
maintenance, inspection
inspection and
and
repair, always
always observe
observe the
the start-up
start-up and
and shut-down
shut-down procedures
procedures set
set out
out in
in the
the
operating instructions and the information on maintenance work.
Ensure that the maintenance area is adequately secured.

secured.
If the machine is completely shut down for maintenance and repair

repair work, itit must be
secured against inadvertent starting by:
- locking
locking the principal control elements and removing the ignition key
and/or
and/or
- attaching
attaching a warning sign to the main switch.
To avoid the risk of accidents, individual parts and large assemblies being moved
moved for
replacement purposes should be carefully attached to lifting tackle and secured.
secured. Use
only suitable
suitable and
and technically
technically perfect
perfect lifting
lifting gear
gear and
and suspension
suspension systems
systems with
with
adequate lifting capacity. Never work or stand under suspended loads.
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The fastening of loads and

and the
the instructing of crane operators should be be entrusted
entrusted to
experienced persons
persons only.
only. The
The marshaller
marshaller giving
giving the
the instructions
instructions must
must be
be within
within
sight or sound of the operator.
For carrying
carrying oout overhead assembly
u t overhead assembly work
work always
always useuse specially
specially designed
designed oor
r
otherwise safety-oriented
safety-oriented ladders
ladders and
and working
working platforms.
platforms. Never
Never use machine
machine parts
parts
as aa climbing
climbing aid.
aid. Wear
Wear aa safety
safety harness
harness when
when carrying
carrying out
out maintenance
maintenance work
work at
at
greater heights.
heights.
Keep all
all handles,
handles, steps,
steps, handrails,
handrails, platforms,
platforms, landings
landings and
and ladders
ladders free
free from
from dirt,
dirt,
snow and ice.
Clean the machine, especially

especially connections and threaded unions,
unions, of any traces of oil,
before carrying out
fuel or preservatives before out maintenance/repair.
maintenance/repair. Never
Never use
use aggressive
aggressive
detergents. Use lint-free cleaning rags.
cleaning, examine
After cleaning, examine all
all fuel,
fuel, lubricant
lubricant and
and hydraulic
hydraulic fluid
fluid lines
lines for
for leaks,
leaks, loose
loose
connections, chafe
chafe marks and
and damage.
damage. AnyAny defects found
found must
must be rectified without
without
delay.
tighten aany
Always tighten screwed connections
n y screwed connections t hthat have been
a t have been loosened
loosened during
during
maintenance and repair.
safety devices
Any safety devices removed
removed for
for set-up,
set-up, maintenance
maintenance oror repair
repair purposes
purposes must
must be
be
refitted and
and checked
checked immediately
immediately upon
upon completion
completion of
of the
the maintenance
maintenance and
and repair
repair
work.
Ensure that
that all
all consumables
consumables and
and replaced
replaced parts
parts are
are disposed
disposed of
of safely
safely and
and with
with
minimum environmental impact.
2.6 W a r n
Warning
i n g of special dangers
2.6.1
2.6.1 E l e cElectric energy
t r i c energy
Use only
only original
original fuses
fuses with
with the
the specified
specified current
current rating.
rating. Switch
Switch off
off the
the machine
machine
immediately if trouble occurs in the electrical system.
Work onon the

the electrical
electrical system
system or or equipment
equipment may
may only
only be
be carried
carried out
out by
by aa skilled
skilled
electrician himself
himself or
or by
by specially
specially instructed
instructed personnel
personnel under
under the
the control
control and
and
supervision ofof such
such an
an electrician
electrician and
and in
in accordance
accordance with
with the
the applicable
applicable electrical
engineering rules.
If provided for
for in the
the regulations,
regulations, the
the power
power supply to to parts
parts of
of machines, onon which
which
inspection, maintenance
maintenance and repair work is to be carried out must be cut off. Before Before
starting any
any work,
work, check
check the
the de-energized
de-energized parts
parts for
for the
the presence
presence ofof power
power and
and
ground oorr short-circuit
short-circuit them
them i n
in addition
addition t to insulating adjacent
o insulating adjacent live
live parts
parts and
and
elements.
elements.
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The electrical
electrical equipment
equipment of
of machines
machines is
is to
to be
be inspected
inspected and
and checked
checked at
at regular
regular
intervals. Defects
Defects such
such as
as loose
loose connections
connections oror scorched
scorched cables
cables must
must be
be rectified
rectified
immediately.
immediately.
Necessary work on live parts and elements

elements must be carried out only in the presence
presence
of a second person
person who can cut
cut off the power supply in case of danger by actuating
actuating
the emergency
emergency shut-off
shut-off or main power
power switch.
switch. Secure
Secure the
the working
working area
area with
with aa red-
red-
and-white safety chain and a warning sign. Use insulated tools only.
Before starting
starting work
work on
on high-voltage
high-voltage assemblies
assemblies and
and after
after cutting
cutting out
out the
the power
power
supply, the
the feeder
feeder cable
cable must
must be
be grounded
grounded and
and components,
components, such
such as
as capacitors,
capacitors,
short-circuited with a grounding rod.
2.6.2 G a Gas,
s , dust, steam and smoke
Carry out
out welding,
welding, flame-cutting
flame-cutting and
and grinding
grinding work
work on the
the machine
machine only
only if this has
has
been expressly authorized, as there may be a risk of explosion and fire.
Before carrying
carrying out
out welding,
welding, flame-cutting
flame-cutting and
and grinding
grinding operations,
operations, clean
clean the
the
machine and
and its
its surroundings
surroundings from
from dust
dust and
and other
other inflammable
inflammable substances
substances and
and
make sure that the premises are adequately ventilated (risk of explosion).
explosion).
Observe any
any existing
existing national
national regulations
regulations ifif work
work is
is to
to be
be carried
carried out
out in
in narrow
narrow
rooms.
rooms.
2.6.3 H y d Hydraulic equipment

r a u l i c and pneumatic equipment
Work on
on hydraulic
hydraulic equipment
equipment may
may be
be carried
carried out
out only
only by
by persons
persons having
having special
special
knowledge and experience in hydraulic systems.
systems.
Check all
all lines,
lines, hoses
hoses and
and screwed
screwed connections
connections regularly
regularly for
for leaks
leaks and
and obvious
obvious
damage. Repair damage immediately. Splashed oil may cause injury and fire.
Depressurize aall system sections

l l system sections aand pressure pipes
n d pressure pipes (hydraulic
(hydraulic system,
system,
compressed-air system)
system) to
to be
be removed
removed in
in accordance
accordance with the
the specific
specific instructions
instructions
for the unit concerned before carrying out any repair work.
work.
Hydraulic and compressed-air lines must

must be laid and and fitted
fitted properly. Ensure
Ensure that no
connections are
are interchanged.
interchanged. The
The fittings,
fittings, lengths
lengths and
and quality
quality of
of the
the hoses
hoses must
must
comply with the technical requirements.
requirements.
2.6.4 N o iNoise
s e
During operation, all sound baffles must be closed.
protectors.
Always wear the prescribed ear protectors.
2.6.5 O i lOil, substances

, grease and other chemical substances
When handling
handling oil,
oil, grease
grease and
and other
other chemical
chemical substances,
substances, observe
observe the
the product-
product-
related safety regulations.
regulations.
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Be careful when handling hot consumables (risk of burning or scalding).

scalding).
2.7 S a f e
Safety
t y instructions for the user
The setting
setting into
into operation
operation ooff aa machine
machine must
must not
not bebe possible
possible other
other than
than bby
y
deliberately activating a device specially designed for this purpose.
purpose.
observe the
Always observe the instructions
instructions for
for setting
setting into
into operation
operation and
and switching
switching off
off the
the
machine (interlocking).
(interlocking).
For setting into

into operation
operation and
and for indicating any
any malfunctions,
malfunctions, indicators
indicators (for audible
audible
and visual indication) with a distinct signal must be provided.
provided.
The interlocking must

must be made in a way as to guarantee that restarting the machine
machine
by mistake is not possible.
possible.
Maintenance doors must be opened only when the machine is switched off.
When opening
opening the
the maintenance
maintenance doors,
doors, be
be aware
aware that
that with
with various
various machines
machines the
the
rotating parts
parts can
can still
still keep
keep on
on moving
moving over
over aa period
period ooff several
several minutes
minutes after
after
switching off the machine.
machine.
Maintenance doors and

and openings
openings as well
well as
as inspection
inspection points
points on the
the machine must
allow safe access.
access.
When doing
doing any
any maintenance
maintenance work
work in
in the
the machine,
machine, proper
proper ventilation
ventilation must
must bebe
ensured. If
If required, appropriate
appropriate protection
protection equipment
equipment (gloves, goggles,
goggles, etc.)
etc.) must
must
be used.
Only persons
persons that
that have been
been instructed
instructed in
in safety
safety regulations are supposed
supposed to
to enter
the machine.
machine.
Due to
to the
the extreme
extreme danger
danger when
when working
working inside
inside the
the switched
switched off
off machine,
machine, aa
supervisor must permanently stay in front of the machine to secure the drive.
drive.
If any of the surrounding machines

machines is to be set into operation, makemake sure that this is
coordinated by the supervising personnel.
personnel.
The machine is not suitable for the processing of explosives.
explosives.
The MPS mill is operated under depression to prevent dust from escaping.
escaping.
In addition, the mill must not allow any combustion exhaust gas to get out.
In case
case of
of overpressure
overpressure the
the risks
risks of
of intoxication
intoxication and
and fire
fire as
as well
well as
as of
of explosion
explosion
(especially with gas burning) must be considered.
considered.
reaction of
Any reaction of the pressure
pressure monitoring
monitoring system
system can
can indicate
indicate wrong
wrong adjustment
adjustment or
regulation.
failure of the depression regulation.
Ensure by
by regular
regular checks
checks that
that the
the safety
safety facilities
facilities are
are in
in stable
stable and
and safe
safe working
working
condition.
condition.
During operation
operation the
the machine/plant
machine/plant components
components show
show higher
higher wall
wall temperatures.
temperatures.
Ensure that unwanted contact is not possible.
possible.
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For repair
repair works
works on
on the
the coat
coat of paint
paint or
or new
new painting
painting ofof these
these components
components useuse aa
heat-resistant paint (up to 400°C) to avoid any risk of fire.
fire.
observe the
Always observe the safety
safety and
and handling
handling instructions
instructions supplied
supplied by
by the
the respective
respective
manufacturer (see chapter 11) when working on the machines/plant components.
components.
The sound
sound pressure
pressure level
level ooff the
the machines/machine
machines/machine components
components can can exceed
exceed
85 db(A).
With a sound level exceeding 85 db(A) the use of ear protectors is recommended.
recommended.
With a sound level exceeding 90 db(A) the use of ear protectors is obligatory.
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KAISERSLAUTERN T e c h n iTechnical
c a l Description E d i t iEdition
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3. T e c hTechnical description
n i c a l description
The following
following description
description of
of design and
and operation
operation of
of the machine will
will help
help you
you to
to a
better understanding of the functions and make the handling of the machine easier.
3.1 D e s Design operation

i g n and operation
MPS Vertical roller mill
The MPS
MPS vertical
vertical roller
roller mill
mill is
is an
an air-swept
air-swept vertical
vertical roller
roller mill
mill consisting
consisting of
of several
several
constructional components.
components. The The main components
components -mill and classifier - form a single
and compact unit.
The principal feature of the MPS roller mill are three stationary grinding rollers which
which
roll on a slowly rotating grinding plate.
Together withwith one

one pressure
pressure frame
frame and
and three
three pull
pull rods
rods the
the grinding
grinding rollers
rollers form
form aa
statically determined
determined system
system which
which provides
provides aa uniform
uniform load
load distribution
distribution over
over the
the
grinding bed
bed and
and the segmented
segmented thrust
thrust bearing of the gearbox.
gearbox. Each
Each grinding
grinding roller
roller
is flexibly
flexibly connected
connected toto the
the pressure
pressure frame
frame by
by means
means of of aa pressure
pressure yoke
yoke which
which
allows lateral rocking movements of the grinding rollers.
This flexibility of movement and the

the pneumatic suspension of the tensioning system
system
ensure an optimum adjustment of the grinding rollers to the grinding bed.
The material,
material, carried
carried in
in by
by the
the feeder,
feeder, is
is drawn
drawn in
in and
and crushed
crushed between
between grinding
grinding
rollers and grinding plate.
The forces
forces required
required for
for the
the grinding
grinding are
are produced
produced by
by pressing
pressing the
the grinding
grinding rollers
rollers
onto the grinding plate.
The contact
contact pressure
pressure is
is created
created by
by aa hydro-pneumatic
hydro-pneumatic tensioning
tensioning system
system and
and can
can
be varied during operation if necessary.
necessary.
The material is ground and and conveyed

conveyed toward
toward the ported air ring by compression and
shear. The
The gas flowing up up through the
the ported air
air ring mixes
mixes with the
the material and
and soso
forms aa rotating
rotating fluidized
fluidized bed
bed above
above the
the ported
ported air
air ring.
ring. The
The coarser
coarser particles
particles fall
fall
back onto the grinding plate and undergo again the grinding process.
The fine-ground
fine-ground particles
particles are
are caught
caught by
by the
the gas
gas stream
stream and
and carried
carried up
up toto the
the
classifier. InIn the
the separation
separation zone
zone a rotating
rotating separating
separating wheel
wheel separates the
the material
into fine
fine finished
finished product
product and
and coarse
coarse particles
particles (grits).
(grits). The
The separating
separating wheel
wheel isis fitted
fitted
with aa variable
variable speed drive to adjust the rotation speed to the required finished
speed drive to adjust the rotation speed to the required finished
product fineness.
fineness.
The separated
separated finished
finished product
product is
is carried
carried by
by the
the gas
gas stream
stream to
to the
the dust
dust collector
collector
arranged after
after the mill. The
The coarse
coarse material falls
falls back onto the grinding plate
plate and is
is
taken back into the grinding process.
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The MPS MPS mill

mill i s
is furthermore
furthermore designed
designed f o
forr operation
operation with
with external
external material
material
circulation. The
The material falling
falling through the
the ported
ported air
air ring when
when the
the mill is
is operated
operated
under increased load is discharged at the reject duct in the mill base. The The reject duct
is fitted
fitted with
with aa material
material chute,
chute, via
via which
which reject
reject material
material is
is directed
directed to
to aa vibration
vibration
trough conveyor. This in turn transports the material to a bucket elevator.
The bucket elevator takes the material back up to the mill feed material.
The mill
mill is
is equipped
equipped with
with aa water
water proportioning
proportioning unit.
unit. Water
Water is
is injected
injected through
through
nozzles into the grinding gap to stabilize mill operation.
operation.
For drying the material hot gases are led into the mill.
3.2 D e s c Description components

r i p t i o n of the main constructional components
MPS Vertical roller mill
Foundation frame: The complete mill (mill and classifier) including the mill drive is based on
a section
section steel
steel construction
construction which
which is is embedded
embedded in in the
the mill
mill foundation.
foundation.
The three
three pull
pull rod
rod anchors
anchors for
for the fastening
fastening of
of the hydraulic
hydraulic tensioning
tensioning
cylinders are welded to the foundation frame.
The forces
forces required
required for
for the
the grinding
grinding process
process are
are transmitted
transmitted into
into the
the
frame through
foundation frame through the
the mill
mill gearbox
gearbox and
and the
the hydro-pneumatic
hydro-pneumatic
tensioning system.
Mill drive: special gearbox

A special gearbox - driven
driven by
by an
an electric
electric motor
motor -transmits
-transmits the
the required
required
torque to the grinding bowl
bowl and
and at the same time absorbs the forces that
are created
created by
by the
the grinding
grinding process
process affecting
affecting the
the grinding
grinding bowl.
bowl. The
The
gearbox bearings
bearings are
are connected
connected toto aa pressure
pressure circulating
circulating lubrication
lubrication
system with oil pump and oil cooler.
Service drive: The main mill drive is fitted with

with an
an maintenance drive.
drive. The
The maintenance
maintenance
drive i is used for the precise positioning of the grinding plate
s used f o r the precise positioning o f the grinding plate for
for
inspection and
and servicing
servicing purposes
purposes asas well
well as
as for
for repair
repair works
works (see
(see
chapter 8.2 and 8.4).
For detailed
detailed information
information on
on the
the mill
mill drive
drive see
see the
the separate
separate operating
operating
instructions in chapter 11.
Grinding bowl: The grinding

grinding bowl
bowl isis positioned
positioned on
on the
the gearbox
gearbox output
output flange
flange which
which is
is
based onon an
an adequately
adequately dimensioned
dimensioned segmented
segmented thrust
thrust bearing.
bearing. The
The
bottom zone
zone of the grinding bowlbowl is closed
closed against
against the interior of the mill
by aa horizontal
horizontal flat
flat floor.
floor. The
The clear
clear inner zone
zone of
of the
the grinding
grinding bowl
bowl is
is
covered by a steel plate cap which prevents the material from falling in.
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Grinding plate: grinding plate

The grinding plate (wear
(wear part)
part) is
is fastened
fastened onto
onto the
the grinding
grinding bowl.
bowl. The
The
three stationary
stationary grinding
grinding rollers
rollers roll
roll in
in the
the trough-shaped
trough-shaped track
track of
of the
the
grinding plate.
Caused by by the
the rotating
rotating movement
movement of of the
the grinding
grinding bowl
bowl the
the material
material is
is
drawn in and ground between grinding plate and grinding rollers.
The grinding plate is segmented and fitted to the grinding bowl bowl by means
of clamping elements.
elements.
Grinding rollers: The three

three stationary
stationary grinding
grinding rollers
rollers are
are arranged
arranged equidistantly
equidistantly on
on the
the
grinding plate.
plate. Each
Each grinding
grinding roller
roller is
is fixed
fixed to
to the
the pressure
pressure frame
frame by by
means of a pressure yoke.
Each grinding
grinding roller
roller is
is borne
borne on
on the
the axle
axle ofof the
the pressure
pressure yoke
yoke by
by two
two
special roller bearings.
bearings.
The grinding rollers are fitted with
with crowned
crowned wearwear parts.
The wear
wear parts
parts are
are segmented
segmented and and fastened
fastened by by means
means of
of clamping
clamping
elements.
elements.
ATTENTION!
ATTENTION!
Make sure
sure that
that the
the grinding
grinding rollers
rollers always
always roll
roll on
on aa material
material bed
bed and
and
never directly on the grinding plate (increased wear/risk of fractures).
fractures).
Note:
The grinding
grinding plate
plate and
and the
the grinding
grinding roller
roller wear
wear parts
parts are
are subject
subject to
to
natural wear.
wear. When
When aa certain
certain wear
wear limit is reached
reached these
these parts
parts have
have toto
be replaced. For details on how
how to assess the state of wear and onon how
how
to determine the wear limit see chapter 8 - Maintenance.
Maintenance.
Tensioning T h e The contact pressure required for the grinding

grinding
system: r o l l e rollers
r s is created by by a hydro-pneumatic tensioning system.
system. The
The pressure
frame which hashas the shape of an equilateral
equilateral triangle transmits the forces
created by
by the
the tensioning
tensioning system
system onto
onto the
the pressure
pressure yokes
yokes with
with the
the
grinding rollers. Fitted
Fitted to the ends of the pressure frame are the pull rods
cylinders.
which transmit the forces from the hydraulic tensioning cylinders.
three hydraulic
The three hydraulic tensioning
tensioning cylinders
cylinders are
are supplied
supplied with
with oil
oil by
by one
one
hydraulic unit
unit which
which also
also produces
produces thethe pressure
pressure required
required for
for the
the pre-
pre-
tensioning of the grinding rollers.
Each hydraulic
tensioning cylinder
cylinder is
is fitted
fitted with
with aa bag-type
bag-type pressure
pressure
accumulator filled
filled with
with nitrogen
nitrogen gas
gas which
which absorbs
absorbs the
the shocks
shocks and
and
vibrations occuring during mill operation.
operation.
The hydro-pneumatic
hydro-pneumatic tensioning
tensioning system
system isis designed
designed in
in such
such aa way
way that
that
the grinding rollers can be lifted for start-up purposes.
purposes.
For further
further details
details on
on the
the hydraulic
hydraulic unit
unit and
and the
the hydraulic
tensioning
cylinders see the separate operating instructions in chapter 11.
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Ported air ring: ported air

The ported air ring
ring is
is located
located between
between grinding
grinding plate
plate and
and mill
mill housing.
housing.
The guide channels of the ported ported air
air ring show
show anan oblique
oblique arrangement
arrangement
and so
so create
create a spiral
spiral gas
gas flow.
flow. The
The spiral
spiral flow
flow carries the fine
fine material
material
upwards into
into the
the separation
separation zone.
zone. The
The gasgas stream
stream enters
enters the
the mill
mill
through an inlet duct which is located below the ported air ring.
Particles falling through
through thethe ported
ported air
air ring are
are conveyed
conveyed byby a scraper to
the reject duct in the mill base and are then discharged.
discharged.
The ported air ring and the fitted air guide cone / cover cone are lined.
lined.
Seal air system:

system: The seal air system prevents
prevents dust from passing
passing through
through the
the sealings into
the grinding roller
roller bearings and so protects the sealings from
from premature
premature
wear.
The seal
seal air air fan
fan located
located outside
outside the
the mill
mill sucks
sucks air
air through
through aa filter
filter and
and
carries itit through
through aa ring-shaped
ring-shaped ducting
ducting to
to the
the connecting
connecting points
points atat the
the
pressure yokes. The The connecting
connecting ducts
ducts to the pressure yokes are flexible
and can
can adjust
adjust toto the
the movement
movement of the grinding
grinding rollers.
rollers. In
In the
the pressure
pressure
yoke the
the seal
seal airair flows into
into an
an annular
annular gap arranged
arranged before
before the
the sealing
sealing
of the grinding roller bearing and and is discharged into the interior of the mill
through a labyrinth gap.
The correct functioning of the seal air system is

is controlled
controlled by monitoring
monitoring
seal air pressure and power consumption of fan motor.
During the
the service
service period
period and
and with
with wear
wear progressing,
progressing, seal
seal air
air pressure
drops constantly.
constantly. Once
Once itit has
has gone
gone down
down toto about
about 70%
70% ofof the
the rate
rate
measured atat the
the time
time of commissioning, thethe seal
seal air system
system will
will have
have to
be checked. When
When seal
seal air pressure has dropped to to 50%, mill
mill operation
must be stopped because otherwise dust might get into the bearings and
destroy them (also refer to chapter 8.2).
8.2).
Classifier: S e p a r Separation
a t i o n of of the
the fine
fine product
product is
is carried
carried out
out by
by means
means of
of aa lamella
lamella
classifier type SLS.
The classifier housing isis fitted

fitted on
on top
top of the mill housing and
and screwed
screwed to
to
it. The
The bearing
bearing of the classifier shaft, the
the classifier
classifier shaft with the
the lamella
lamella
(separating wheel),
wheel (separating wheel), the
the louvre
louvre with
with the
the obliquely
obliquely arranged
arranged blades
blades
and the grit cone are fitted into the classifier housing.
housing. The
The variable speed
drive of the separating wheel is installed outside the classifier.
classifier.
The grinding
grinding product,
product, carried
carried by
by the
the gas
gas stream,
stream, is
is taken
taken through
through the
the
louvre into
into the
the separation
separation zone.
zone. The
The oblique
oblique arrangement
arrangement of the louvre
louvre
blades give
give the
the particles
particles an
an additional
additional spin.
spin. AA pre-separation
pre-separation ooff the
the
coarser particles is provided due to the centrifugal forces.
The fine
fine product
product which
which shows
shows thethe required
required fineness
fineness is
is separated
separated by
by
means of of the
the separating
separating wheel.
wheel. The
The gas
gas stream
stream carries
carries the
the separated
separated
into the dust collector arranged after
fine product out of the classifier and into after
it.
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The coarser particles (coarse material) that do not yet show the required
required
do not
fineness do not pass
pass the
the separating
separating wheel.
wheel. Together
Together with
with the
the material
material
rejected by
by the
the louvre
louvre they
they fall
fall through
through the
the grit
grit cone
cone back
back onto
onto the
the
grinding plate.
The required end

end fineness
fineness of the product can be be steplessly
steplessly varied within
within
a wide
wide range
range by
by aa regulation
regulation ooff the
the speed
speed ofof the
the separating
separating wheel.
wheel.
Speed increase
increase leads
leads toto aa higher
higher product
product fineness;
fineness; speed
speed reduction
reduction
leads to a lower product fineness.
fineness.
The bearing is protected from dust by means of a seal air sealing. This This is
provided by
by aa ducting
ducting leading
leading from
from the outside to the connection
connection socket
socket
at the classifier shaft. Due
Due to
to the
the depression
depression in in the
the mill,
mill, air
air is sucked
sucked inin
the outside.
from the outside. The
The sucked
sucked airair enters
enters the
the interior
interior ofof the
the classifier
classifier
through an
an annular
annular gap
gap located
located in
in the
the classifier
classifier shaft
shaft sealing
sealing andand thus
thus
prevents the entering of dust.
dust.
The classifier outlet duct and bearing

bearing stand
stand support
support are provided
provided with
with aa
lining.
lining.
Separating wheel The separating wheel is driven by an electric motor

drive:
drive: gearbox arranged
with gearbox arranged downstream.
downstream. Flexible
Flexible couplings
couplings are
are provided
provided
between electric motor and gearbox, and between gearbox and classifier
shaft. Stepless
Stepless variation
variation of
of the gearmotor
gearmotor is carried
carried out
out by
by means
means of a
frequency converter.
For further
further details
details on
on the
the separating
separating wheel
wheel drive
drive see
see the
the separate
separate
operating instructions in chapter 11.
Mill housing:
housing: Being completely
completely closed,
closed, the
the principle
principle function
function of
of the
the MPS
MPS roller
roller mill
mill
housing is
is to
to guide
guide the
the gas
gas stream.
stream. With
With the
the forces
forces created
created bby the
y the
grinding process
process being
being transmitted
transmitted through
through the
the mill
mill gearbox
gearbox and
and the
the
tensioning system into the foundations the housing is largely relieved.
relieved.
Torque support for

the pressure frame: TThe housing is
h e housing is further
further relieved
relieved by
by fixing
fixing the
the torque
torque support
support for
for the
the
pressure frame
frame toto it.
it. Moreover
Moreover the
the support
support contributes
contributes considerably
considerably toto
reducing the vibration level of the mill.
The mill housing is provided with a partial lining.
For checks and servicing the following points are provided with doors:
- mmill
i l l housing bottom
bottom (grinding bowl zone)
- mmill
i l l housing top (grinding roller zone)
zone)
- mmill
i l l housing top (pull rod housing zone)
classifier housing
- classifier housing top (separating wheel zone)
Attention! D Do
o not open the doors unless the machine is switched off.
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Material feed: The feed material is conveyed into the mill by means of a three-flap gate
gate
lock. The
The gate
gate lock
lock is
is located
located above
above the
the material
material chute
chute and
and prevents
prevents
false air from entering into the mill.
mill.
The three
three flaps
flaps installed
installed in
in the
the gate
gate lock
lock open
open and
and close
close alternately
alternately so
so
that only one flap at a time is open.
Each flap is operated by a hydraulic cylinder. The

The hydraulic oil supply for
the three
three hydraulic
hydraulic cylinders
cylinders is
is provided
provided through
through aa single
single hydraulic
hydraulic unit.
The phase is electrically regulated by opening and closing the respective
respective
solenoid valves.
(See also data in chapter 11.)
The gate
gate lock
lock surface
surface over
over which
which the
the material
material slides
slides into
into the
the mill
mill is
is
heated in
in order
order to keep sticky material from
from clinging to
to it.
it. The
The hot gases
required for this purpose are sucked from
from inside the mill and and taken back
back
to the mill through the hot gas channel of the lock.
MPS Lift-and-Swing TThe

h e mill is fitted with a Lift-and-Swing
System: S y s t System
e m for easy exchange of the grinding rollers for repair works. works.
(For instructions on the handling see chapter 8.4.) 8.4.)
Supporting arms are mounted to a sinkable central column located in the
mill centre.
centre. ForFor the
the removal
removal of
of aa grinding
grinding roller,
roller, the
the pressure
pressure yoke
yoke is
is
column.
fastened with the grinding roller to the column.
This done the connection betweenbetween pressure
pressure frame and and pressure
pressure yoke is
loosened and the pressure frame lifted up.
The grinding plate
plate is turned by means of the maintenance drive allowing
the positioning of each grinding roller exactly at the maintenance door.
When the
the Lift-and Swing
Swing device
device is fastened
fastened to
to the
the mill
mill housing
housing exterior,
exterior,
pressure yoke
yoke andand grinding
grinding roller
roller can
can be
be lifted
lifted up,
up, swung
swung out
out and
and
prepared for being carried away.
Mill fan: T h eThe mill

mill fan
fan is
is arranged
arranged after
after the
the cyclone
cyclone collector;
collector; itit is
is rated
rated for
for the
the
required gas volume flow of the grinding plant.
gas volume
The gas volume flow
flow is
is regulated
regulated by
by means
means of the louver flap arranged
arranged
ahead of the mill fan (see also chapter 3.3).
For further details on the mill fan see the separate operating instructions
instructions
in chapter 11.
Exhaust gas fan: A f tAfter mill fan

e r the mill fan the
the air
air stream
stream is
is devided
devided in
in aa recirculation
recirculation air
air stream
and an exhaust gas stream.
fan located
A fan located after
after the
the filter
filter draws
draws the
the exhaust
exhaust gases
gases through
through the
the
system.
system.
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Filter unit: cyclone collector is used for

A cyclone for the separation of the fines carried
carried by
by the
air stream that
that comes from
from the
the MPS
MPS vertical
vertical roller
roller mill. The
The exhaust gas
downstream.
from the cyclone is dedusted in a filter arranged downstream.
3.3 M e a sMeasuring
u r i n g and regulating equipment
(For measuring and regulating diagram
diagram see chapter 10.4.)
10.4.)
MPS vertical roller mill:
Regulation - feed rate
The purpose
purpose of the feed regulation
regulation isis to
to keep
keep the differential pressure
pressure andand thus the
level in
fill level in the
the mill
mill at
at aa constant
constant level.
level. The
The effect
effect is
is that
that the
the mill
mill throughput
throughput rate
rate is
is
adjusted to to the
the varying
varying grindability
grindability of the material. TheThe differential
differential pressure
pressure is taken
by a differential
pressure measuring
measuring transducer
transducer and led led to
to a controller
controller which varies
varies
the feed velocity
velocity and thus the material quantity by means of a suitable actuator. The The
measuring points points for measuring the the differential
pressure are located in in the
the gas
gas inlet
duct of of the
the mill
mill and
and ahead
ahead ofof the
the classifier.
classifier. For
For start-up
start-up andand shut-down
shut-down of of the
the
grinding plant the feed quantity control is operated manually.
Regulation - gas volume flow
The gas volume flow is measured in a suitable test section by a measuring device. device. A A
pressure measuring
transducer converts
converts the
the pressure
pressure signal
signal into
into an
an
electric signal
signal which
which is
is then
then taken
taken toto aa controller.
controller. The
The controller
controller regulates
regulates thethe
regulating device
device (radial
(radial damper,
damper, jalousie
jalousie flap
flap etc.)
etc.) in
in such
such aa way
way that
that the
the gas
gas
volume flow in the plant is kept at a constant level. For start-up and shut-down of the
plant the gas volume control is operated manually.
Regulation - heat supply
The temperature
temperature after
after mill
mill is
is kept
kept at
at aa constant
constant level.
level. This
This guarantees
guarantees thatthat the
the
residual moisture. Any
finished product is dried to the required residual moisture. Any deviation from the
from the set
exhaust gas temperature after mill causes causes a reaction of the controller. If the exhaust
gas temperature
temperature isis too
too low
low the
the heat
heat supply
supply isis increased.
increased. If If it is
is too
too high
high the
the heat
heat
supply i is reduced. FFor
s reduced. the protection
o r the protection ooff components
components which which are are sensitive
sensitive t to
o
temperature such
such as
as bearings,
bearings, dust
dust collection filters,
filters, etc., limit
limit values are are provided.
provided.
These are included
included inin the
the interlocking
interlocking and
and cause
cause an automatic
automatic switch-off of the hot
gas supply in case the exhaust gas temperature is too high. high.
Regulation - depression ahead of mill
The depression
depression ahead
ahead of the mill is measured
measured and and taken
taken to a measuring
transducer
conversion into
for conversion into electric
electric signals.
signals. AA limit
limit value
value indicator
indicator and
and aa controller
controller are
are
arranged downstream
downstream of the transducer.
transducer. IfIf the set
set limit values are
are reached
reached alarm
alarm is
is
released. The regulation of the depression is effected by adjusting the position of the
recirculation gas flap.
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Monitoring - temperature ahead of mill
The temperature
temperature ahead
ahead ooff the
the mill
mill i is measured bby
s measured means ooff aa resistance
y means resistance
thermometer, aa measuring
measuring transducer,
transducer, aa limit
limit value indicator and an
an indicator.
indicator. If the
temperature is too high the hot gas supply must be interrupted.
interrupted.
Monitoring —
– temperature of classifier gearoil
The temperature
temperature of
of the
the classifier
classifier gearoil
gearoil is
is monitored
monitored by
by means
means of
of aa resistance
resistance
thermometer, measuring
measuring transducer, limit switch, and indicator.
5 switchpoints are provided:
provided:
switchpoint 11 LL:
LL: c l a s s iclassifier
f i e r cannot
cannotbe
bestarted
started
switchpoint 2 L: p u m pump p of cooling circuit OFF
switchpoint 3 H: p u m pump p of cooling circuit ON
switchpoint 4 HH: a l a ralarm m
switchpoint 5 HHH: c l a s sclassifier
i f i e r drive
driveOFF
OFF
Monitoring - tensioning pressure
The tensioning
tensioning hydraulic
hydraulic is fitted
fitted with
with an
an electronic
electronic pressure
pressure switch
switch with
with measuring
measuring
transducer. An
An indicator shows the actual value of the tensioning pressure.
Monitoring of oil temperatureof mill gear
For the
the monitoring
monitoring ooff the
the gear
gear oil
oil temperature
temperature the
the gearbox
gearbox is is fitted
fitted with
with two
two
resistance thermometers
thermometers which
which transmit
transmit the
the temperature
temperature to
to aa limit
limit value
value indicator
indicator
and an
an indicator
indicator by
by means
means of of aa measuring
measuring transducer.
transducer. The
The limit
limit value
value indicators
indicators
release alarm
alarm if a certain limit
limit value
value is exceeded.
exceeded. If a second
second limit
limit value
value is reached
the machine is automatically switched off.
Monitoring - vibration level
The mill gearbox is fitted with a vibration monitor for the vibration level.level. Any
Any vibration
exceeding the
the standard
standard level
level releases
releases alarm.
alarm. IfIf the
the vibration
vibration level
level increases
increases even
even
and the
further and the maximum
maximum limit
limit value
value is
is exceeded
exceeded the the mill
mill is
is shut
shut down.
down. The
The limit
limit
value which causes the mill to be shut down is determined during commissioning.
commissioning.
Indication - classifier speed
The frequency
frequency that
that is
is set
set at
at the
the frequency
frequency converter
converter and
and parameterized
parameterized as
as speed
speed
signal, is transmitted as analogue signal to the plc.
Indication - flap position
The flap
flap actuators
actuators are
are fitted
fitted with
with aa potentiometer.
potentiometer. An
An IR/I
R/I transducer
transducer produces
produces an
an
electric signal which indicates the flap position.
position.
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Transport
o r t and Erection E d i t iEdition
o n 0 404.2006
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4. T r a n Transport erection
s p o r t and erection
4.1
4.1 T r a n Transport
sport
Due to the
the size of the machine,
machine, transport
transport is effected
effected inin single
single parts. The
The packing
packing of
the parts
parts depends
depends onon their
their size
size and
and the
the kind
kind ooff transport.
transport. The
The packing
packing isis in
in
compliance with the packing regulations HPE or the stipulations of the contract.
contract.
Instructions attached
attached to
to the
the packing
packing concerning
concerning correct
correct positioning
positioning for
for transport,
transport,
sling marks and storage are to be observed.
observed.
Attention! F oFor transport handle

r transport handle the
the parts
parts with
with extreme
extreme care
care to
to avoid
avoid damage
damage
through external force or careless loading and unloading.
unloading.
Danger! O b sObserve the sling

e r v e the sling marks
marks attached
attached to
to the
the packing
packing and/or
and/or the machine
part. The
The lifting
lifting and
and sling
sling gear
gear used must
must be
be suitable
suitable for
for the
the weights
weights
and sizes of the individual parts.
Attention! F oFor transport and

r transport and lifting
lifting of
of the
the grinding
grinding rollers
rollers use
use only
only the
the high-
high-
strength eye
eye bolts
bolts included
included inin GEBR.
GEBR. PFEIFFER
PFEIFFER AG'sAG's scope
scope ooff
supply.
supply.
4.1.1
4.1.1 S t o Storage
rage
The parts are to be stored at a sheltered, dry place.
Danger! D oDo not stack the parts.
Ensure that no moisture or foreign substances

substances can settle
settle and that
that the storage place
is sufficiently aired.
The parts
parts are designated for
for short storage (less than 66 months)
months) in compliance
compliance with
the above instructions.
instructions.
For longer storage periods

periods (over
(over 6 months)
months) external
external and
and internal
internal preservation
preservation must
must
be checked on a regular basis and repaired or renewed if necessary.
Observe also the instructions given in the documents on the individual plant part.
In maritime regions the parts must be protected against sea air.
4.1.2 S c oScope
p e of supply
supply
The scope
scope of
of supply
supply is
is listed
listed in
in the
the shipping
shipping documents.
documents. Immediately
Immediately on
on arrival
arrival
check whether the supply is complete.
complete.
damages occurred
Any damages occurred during
during transport
transport and/or
and/or missing
missing parts
parts must
must be
be reported
reported in
in
writing.
writing.
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KAISERSLAUTERN T r a n s p
Transport
o r t and Erection E d i t iEdition
o n 0 404.2006
.2006
4.2 E r e cErection
tion
4.2.1
4.2.1 G e nGeneral
All erection works are to be carried out with care and so as to ensure the safety.
The erection
erection works
works must
must bbe carried out
e carried out bby qualified personnel
y qualified personnel only.
only. Where
Where
necessary wear the personal protective equipment.
equipment.
For transport of the parts and erection

erection (or
(or dismantling)
dismantling) always observe
observe the relevant
safety regulations (see chapter 2).
ATTENTION: D aDamaged parts, damaged

m a g e d parts, damaged plant
plant components
components etc.
etc. must
must not
not be
be
fitted.
For warranty
warranty reasons
reasons erection
erection should
should be
be carried
carried out
out and
and monitored
monitored by
by qualified
qualified
personnel only.
Before erection check whether all parts and accessories are complete. The parts are
to be prepared for transport to their final destination specified
specified in the erection plan.
plan.
Also provide for suitable and sufficiently sized lifting

lifting gear and means
means of transport.
transport.
The erection
erection ooff the
the machine
machine is
is carried
carried out
out according
according to
to the
the instructions
instructions of
of our
our
erection specialist.
specialist.
4.2.2 E r e Erection machine

c t i o n site - machine
Foundations:
Foundations:
The foundations
foundations must be horizontal and
and flat. They
They must
must be designed inin aa way
way as to
ensure that
that nno sympathetic vibrations
o sympathetic vibrations can
can occur
occur and
and vibrations
vibrations cannot
cannot bbe
e
transmitted to or from other foundations.
foundations.
Provide suitable
suitable recesses
recesses in
in the
the foundation
foundation for
for fastening
fastening screws
screws of
of the
the machine
machine
and/or of the supporting structure. Arrangement
Arrangement and dimensions
dimensions of the recesses are
indicated in the foundation plan.
The recesses are grouted with concrete after alignment of the machine.
machine.
Steel structure:
The steel
steel structure
structure provided
provided for
for supporting
supporting the
the machine
machine must
must be
be rigid
rigid with
with the
the
supporting points
points being
being horizontal
horizontal and
and on
on the
the same
same level.
level. The
The steel
steel structure
structure must
must
be rated corresponding to the weight of the machine and the nature of load.load.
When determining
determining the
the erection
erection site
site of
of the
the machine
machine ensure
ensure that
that there
there is
is sufficient
sufficient
space for maintenance works on the machine.
machine.
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KAISERSLAUTERN C o m m i s sCommissioning
i o n i n g E d i t i Edition
o n 0 404.2006
.2006
5. C o m mCommissioning
issioning
5.1 M e a sMeasures commissioning

u r e s to be taken before commissioning
Erection and performance controls have to be carried out before commissioning.

commissioning.
When carrying
carrying out
out these
these controls
controls observe
observe all
all relevant
relevant regulations
regulations on
on safety
safety and
and
environmental protection.
protection.
5.1.1
5.1.1 E r e cErection
t i o n control
Check the connections of ductings and units for material feed and discharge.
discharge.
Clear interior and hollow

hollow spaces
spaces of foreign bodies
bodies (e.g.
(e.g. erection
erection tools/loose
tools/loose screws
etc.)
etc.)
Check by moving the

the rotating
rotating parts
parts manually (if possible) whether they rotate easily
and without any impediment.
impediment.
Danger! Ensure
Ensure that
that the
the drive
drive of
of the
the respective
respective machine
machine cannot
cannot be
be switched
switched on
on
unintentionally.
unintentionally.
Check whether all fastening and connection screws are tight.

tight.
Check whether the protective equipment is fully installed (e.g.

(e.g. coupling
coupling protection/V-
protection/V-
belt protection etc.).
Remove preservation from preserved parts (e.g. gearbox).
Check and
and relubricate
relubricate the
the grease
grease lubrication
lubrication points
points and
and check
check and
and fill
fill the
the oil
oil
lubricants (see also chapter 8.3 - Lubrication instructions).
instructions).
Provide closeable
closeable ducts
ducts at
at suitable
suitable points for the
the taking
taking of material samples
samples (feed
(feed
material, fine product etc.)
In case
case of a longer
longer period between
between erection
erection and
and commissioning
commissioning check
check whether
whether the
machine(s) and all components are in perfect condition.
condition.
It is
is imperative
imperative to
to check
check whether
whether all
all inspection
inspection and
and service
service doors
doors are
are correctly
correctly
closed before carrying out the performance control.
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5.1.2 P e r fPerformance
o r m a n c e control
The performance control is carried out on the occasion of commissioning and should
therefore be executed by the commissioning specialist.
specialist.
The following
following measures
measures need
need nnot
o t bbe carried oout
e carried u t i in
n aa particular
particular order.
order. The
The
commissioning specialist determines which measures are to be carried out when.
Generally, the following checks have to be carried out:
Check the sense of rotation of the individual drives.
Check the flow direction of conveyors.

conveyors.
(The sense
sense ofof rotation
rotation of
of conveyor
conveyor drives
drives depends
depends on
on the
the flow
flow direction
direction ooff the
the
conveyed material.)
material.)
Check the interlocking of the individual drives and the electric consumers.
consumers.
Check the interlocking according to the interlocking diagram in chapter 10.3.
Carry out
out the
the performance
performance control
control of
of all
all measuring
measuring points
points according
according to
to the
the list
list of
of
measuring points and the measuring and regulating diagram (chapter 10.4).
10.4).
(For details
details see
see description
description of
of the
the measuring
measuring and
and regulating
regulating equipment
equipment inin chapter
chapter
3.3.)
3.3.)
Check the set values during commissioning

commissioning and
and correct them if necessary.
necessary.
Danger! I t It may
may be
be necessary
necessary to open
open anan inspection
inspection door
door on
on the
the machine
machine for
for
checking the sense of rotation.
rotation.
Ensure
Ensure
- that the machine cannot be switched on unintentionally;

unintentionally;
- that nobody reaches into the machine;
machine;
- that the machine is not operated unsupervised.
unsupervised.
Immediately close the inspection door after carrying out the checks.
checks.
Caution! F oFor checking the

r checking the drive
drive motor
motor of
of the
the MPS
MPS mill,
mill, the
the motor
motor must
must bebe
disconnected from
from the
the mill
mill gear
gear (as
(as the
the gear
gear must
must not
not rotate
rotate in
in aa
sense other than specified).
specified).
If the gear rotates in the wrong sense, it will be destroyed.

destroyed.
Instructions on the tensioning system
Before switching
switching on
on the
the mill
mill for
for commissioning
commissioning the
the pressure
pressure values and limit
limit switch
switch
values of the hydro-pneumatic tensioning system have to be set.
Attention! T h eThese specialist.

s e values must only be set by the commissioning specialist.
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setting:
Brief instructions on the setting:
(see also chapter 1111 -- Tensioning system)
The pretensioning
pretensioning pressure
pressure is reduced
reduced to
to the
the specified
specified nominal
nominal value
value in
in each
each bag-
bag-
type pressure
pressure accumulator. Switching
Switching onon the
the oil
oil pump
pump starts
starts the
the build-up
build-up of the oil
oil
pressure. The
The pressure
pressure valves
valves are
are adjusted
adjusted corresponding
corresponding tto the data
o the data in
in the
the
hydraulic diagram (chapter 11
11 -- Tensioning system).
The operating
operating contacts
contacts for switching
switching on
on and
and off
off the oil
oil pump
pump and
and the
the limit
limit contacts
for the indication of malfunctions (alarm/automatic switch-off) are set.
Check the set values during commissioning

commissioning and
and correct them if necessary.
necessary.
Adjustment of the displacement transducer system in the tensioning cylinders
Adjust the displacement transducer system in in the

the tensioning
tensioning cylinders
cylinders in the
the course
of the
the initial
initial commissioning
commissioning and
and after
after every
every replacement
replacement ooff wear
wear parts
parts on
on the
the
grinding plate and grinding rollers.
Adjustment isis also

also required
required inin case
case of
of wear
wear on
on the
the grinding
grinding plate
plate and
and grinding
grinding
rollers. The
The length
length of
of the
the intervals
intervals at
at which
which this
this should
should be
be done
done depends
depends on
on the
the
amount of wear.
Proceed as follows:
Install grinding
grinding rollers
rollers in basic
basic position. Make
Make sure there is no
no material
material between
between the
the
grinding rollers and the grinding plate.
Set the analogue value transmitted by the sensors to zero in the PLC programme.
programme.
the 4-20
Adapt the 4-20 mA
mA analogue
analogue output
output signal
signal tto the measurement
o the measurement range
range ooff the
the
transmitter.
transmitter.
5.2 C o m mCommissioning
issioning
Attention! F o For warranty reasons

r warranty reasons commissioning
commissioning i s
is effected
effected bby qualified
y qualified
personnel of the manufacturer.
manufacturer.
On this
this occasion
occasion the
the operating
operating personnel
personnel is
is introduced
introduced to
to the
the procedures
procedures for daily
daily
start-up.
start-up.
General instructions on commissioning:

commissioning:
Before commissioning
commissioning the
the machines
machines undergo
undergo aa trial
trial run
run over
over aa period
period of
of several
several
hours (no-load test).
Attention! T h The mill drive

e mill drive is
is excluded
excluded from
from the
the trial
trial run
run as
as any
any mill
mill operation
operation
without material
material can
can cause
cause damage
damage to grinding
grinding plate
plate and
and grinding
grinding
rollers.
rollers.
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concerning
During the trial run check the machines/plant components concerning
- unusual sounds and vibrations

unusual
- excessive temperatures in the bearings
excessive bearings
- excessive oil temperatures and
excessive
- ooil
i l leakage.
successful conclusion
After successful conclusion ooff the
the trial
trial run
run commissioning,
commissioning, i.e.
i.e. the
the initial
initial mill
mill
operation with material, can be effected.
effected.
The switch-on
switch-on sequence
sequence isis indicated
indicated in
in the
the interlocking
interlocking diagram
diagram (chapter 10.3); for for
commissioning the machines are switched on manually.
Basically, the
the switch-on
switch-on sequence
sequence is is as
as follows.
follows. Plant-dependent
Plant-dependent modifications
modifications are
are
included in the interlocking diagram
diagram and will be considered duringduring commissioning.
commissioning.
The gear
gear oil
oil supply
supply for
for the
the mill
mill drive
drive is
is switched
switched on
on together
together with
with the
the material
material
removal.
removal.
start-up ooff the

After start-up the material
material removal
removal the
the gas
gas routes
routes (filter
(filter cleaning/seal
cleaning/seal aair
ir
activated.
fan/classifier drive and mill fan) are activated.
To avoid
avoid overloading
overloading the
the mill
mill fan drive, ensure
ensure that the shut-off or regulating device
device
(e.g. radial damper) is closed prior to activation.
activation.
Frequency-controlled mill fans are run up depending on the load.
After switch-on of the mill fan the hot gases are guided into the mill.
mill.
The build-up
build-up of
of the
the hot
hot gas
gas temperature
temperature upup toto the
the set
set value
value of
of the
the controller
controller is
is
adjusted manually.
manually. When
When the
the set
set value
value is
is reached
reached thethe controller
controller is
is switched
switched to
to
"Automatic".
"Automatic".
Attention!
Attention!
Heat up of grinding plant:
In order
order to
to avoid
avoid damages
damages to
to the
the grinding
grinding bowl,
bowl, heat
heat up
up the
the grinding
grinding plant
plant as
as
described below:
- HHeat
e a t up with grinding bowl standing still
Heat the mill for a period of 3 hours by means of hot gases at a temperature of 100 -
130
130 °C, with the grinding bowl standing still.
During these 3 hours turn the grinding bowl
bowl every
every 30 minutes
minutes by roughly 180 ° (with
grinding rollers lifted).
If possible (max. mill exhaust gas temperature 120 °C), heat the mill over the last 30
min with hot gases of a higher temperature.
temperature.
When doing so, take care to turn the grinding bowl every 15 min by 180 °.
This will ensure that the dust separating plant reaches its operating temperature.
temperature.
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the plant
When the plant has
has reached
reached the
the operating
operating temperature,
temperature, start
start the
the mill
mill drive
drive and
and
material feed.
Immediately after
after switch-on
switch-on the
the grinding
grinding rollers
rollers should
should roll
roll on
on aa material
material bed
bed toto
prevent damages
damages to to grinding
grinding plate
plate and
and grinding
grinding rollers.
rollers. The
The grinding
grinding bed
bed on
on the
the
grinding plate
plate should
should have
have an
an average
average thickness
thickness ooff 70
70 -- 9090 mm
mm (also
(also during
during
operation). The
The thickness
thickness of the grinding bed
bed depends
depends on on the
the feed
feed rate,
rate, the
the tension
pressure and the material properties (e.g. grain size).
The feed rate is increased until

until the specified differential
pressure is reached. After
After a
prolonged operating
operating period
period the
the optimum
optimum differential
pressure must
must bebe established
established
which will then be the set value for automatic control.
control.
Check the fineness of the removed fine

fine product. To
To adjust the required end
end fineness
fineness
the speed of the classifier can be readjusted.
readjusted.
If, for process related reasons, itit is necessary to cover

cover the nozzle ring this should be
effected according to the relevant drawing (see annex, chapter
chapter 5), or pursuant to the
instructions of our commissioning engineer.
During commissioning
commissioning the commissioning engineer
engineer determines and records
records the limit
values for the monitoring of the vibration level.
The values are appoximately:

appoximately:
Valarm
Valarm = = Voperation
Voperation +
+ 11 mm/s
mm/s
Vswitch-off = = Voperation
Vswitch-off Voperation +
+22 mm/s
mm/s
If the plant has been operated

operated without
without any malfunctions over a longer period the set
limit values
values ooff the
the measuring
measuring and
and regulating
equipment must
must be
be checked
checked and
and
readjusted if necessary.
necessary.
Operating data and limit values must be recorded and listed in a table.
commissioning check
After commissioning check again
again whether
whether the
the machine
machine and and the
the plant
plant components
components
are in perfect condition. Check all screws for tight fit. If this is confirmed the
the machine
machine
is ready for daily operation.
operation.
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KAISERSLAUTERN
KAISERSLAUTERN Operation
Operation Edition 0 404.2006
.2006
6. O p e rOperation
a t i o n
6.1 S t a r Start-up
t - u p after operational shut-down
This start-up
start-up is
is carried
carried out
out according
according to
to the
the switch-on
switch-on sequence
sequence specified
specified in
in the
the
interlocking diagram and to the sequence determined during commissioning.
commissioning.
Before start-up ensure that a sufficient quantity of material is

is available
available and
and the
the filling
capacity of the fine product silo is sufficiently large.
It is imperative that the material feed is regular.
Attention! T oTo prevent

prevent damages
damages to to grinding
grinding plate
plate and
and grinding
grinding rollers
rollers never
never
operate the mill without material charge.
Check the
the operating
operating parameters
parameters (power
(power consumption/speed
consumption/speed values/temperature
values/temperature
values etc.)
etc.) regularly
regularly during
during operation
operation aand compare them
n d compare them with
with t h
the values
e values
established during commissioning.
commissioning.
Attention! H eHeating
a t i n g of the grinding plant
As described in chapter 5.2 above, the grinding plant must be heated

according to instructions.
instructions.
The heating times depend on the duration of the standstill (see table
below).
below).
heating times
duration of with grinding bowl
standstill
standstill standing still
(h) (h)
t<8 0
fi ≤t <t <2 24
8 4 1/2
½
24 ≤t <t <4 48
8 1
48 ≤t t < 96 2
t ≥9 96
6 3
Should any unexpected changes occur, check the machine; if necessary switch it off
until the cause is found and the malfunction is remedied.
remedied.
We recommend that the principle operating data (e.g. feed rate/end fineness/power
fineness/power
consumption/speed values/pressure values/temperature values etc.) be put down in
a record file.
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6.2 S h uShut-down
t -down
Shut-down (switch-off)
(switch-off) ooff the
the plant
plant i is carried out
s carried out according
according t to the switch-off
o the switch-off
sequence specified in the interlocking diagram.
For downtime periods exceeding 6 months preservation of the plant is necessary.
For preservation purposes

purposes observe the instructions and regulations
regulations for the individual
individual
plant components (see chapter 11).
6.3 S t a r Start-up periods

t - u p after longer downtime periods
Before setting
setting the
the grinding
grinding plant
plant into
into operation
operation after
after longer downtime periods
periods - e.g.
after considerable
considerable repair
repair works
works -- carry
carry out
out performance
performance controls
controls of
of the
the individual
individual
machines and the interlocking (switch-on and switch-off sequence).
sequence).
check whether
Also check whether allall protective
protective equipment
equipment i is correctly mounted
s correctly mounted (coupling
(coupling
protection, V-belt protection etc.).
Check the
the lubricant
lubricant levels
levels (grease,
(grease, oil).
oil). IIff necessary
necessary relubricate
relubricate the
the respective
respective
machine parts and refill the oil.
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General data
operating data: date:

date: ________________
Mill feed material:

material:
components:
components:
_____________________ _________________________ %
_____________________ _________________________ %
_____________________ _________________________ %
_____________________ _________________________ %
_____________________ _________________________ %
grain size: _________________________ mm

moisture:
moisture: _________________________ %
feed rate: _________________________ t/h
Finished product
moisture:
moisture: _________________________ %
fineness:
fineness: __________ % R __________
%Rm m mm
__________ % R __________
%Rm m mm
finished product rate: _________________________ t/h
consumption
Capacity / Power consumption
mill main motor: k___________
W kWA__________
m p / VAmp/Volt
o l t
mill fan: k___________
W kWA__________
m p / VAmp/Volt
o l t
classifier motor: k___________
W kWA__________
m p / V Amp/Volt
o l t
filter fan: k___________
W kWA__________
m p / V Amp/Volt
o l t
seal air fan:
Volume flows
hot gas flow from kiln/cooler:
kiln/cooler: h m3/h
________________________
m 3 /
gas flow mill fan: m 3 / h m3/h
________________________
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Mill data
speed of separating wheel: ________________________
1 / m i n1/min
tensioning pressure: ________________________
b a r bar
grinding bed thickness (average): ________________________
m m mm
vibration velocity: ________________________
m m / s mm/s
seal air pressure: ________________________
m b a r mbar
Temperatures
Temperatures
ahead of mill ________________________
° C °C
after classifier ________________________
° C °C
kiln exhaust gas °________________________
C °C
cooler exhaust gas °________________________
C °C
gearbox of segmented thrust bearing °________________________

C °C
gear oil of segmented thrust bearing °________________________
C °C
Pressures
Pressures
ahead of mill ________________________
m b a r mbar
after mill ________________________
m b a r mbar
after classifier ________________________
m b a r mbar
ahead of cyclone ________________________
m b a r mbar
after cyclone ________________________
m b a r mbar
ahead of filter ________________________
m b a r mbar
after filter ________________________
m b a r mbar
ahead of fan ________________________
m b a r mbar
after fan m b ________________________
a r mbar
seal air m b ________________________

a r mbar
Differential pressures
mill ________________________
m b a r mbar
cyclone ________________________
m b a r mbar
filter m b ________________________
a r mbar
Other
Other
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KAISERSLAUTERN
KAISERSLAUTERN Malfunctions
Malfunctions Edition 0 404.2006
.2006
7. M a l f uMalfunctions
nctions

When troubleshooting
troubleshooting and
and rectifying
rectifying malfunctions
malfunctions always
always observe
observe the
the safety
safety
instructions given in
in chapter
chapter 2 and
and in the documents concerning
concerning the
the individual plant
plant
component (chapter 11).
Malfunctions that
that occur
occur during
during the
the guarantee
guarantee period
period and
and require
require repair
repair works
works on
on
single components must only be rectified by our qualified personnel.
In order
order to
to rectify
rectify malfunctions
malfunctions the
the cause
cause of
of which
which cannot
cannot be
be stated
stated clearly
clearly we
we
recommend to order our service even after termination of the guarantee period.
Malfunctions can
can generally
generally be
be avoided
avoided ifif the
the machines
machines are
are properly
properly operated
operated and
and
serviced. Should
Should malfunctions
malfunctions o occur
c c u r r eread chapters 6 (Operation)
a d chapters (Operation) a and
n d 88
(Maintenance) before starting troubleshooting.
troubleshooting.
The malfunctions
malfunctions listed
listed in
in the
the table
table of
of malfunctions
malfunctions can
can only
only give
give you
you aa lead.
lead. We
We
assume that
that the
the machine
machine is is properly
properly fitted
fitted and
and connected.
connected. ItIt is
is also
also necessary
necessary to to
consider all plant components when troubleshooting.
troubleshooting.
Malfunctions in in the
the electric
electric drives
drives or
or in
in the
the measuring
measuring andand regulating
equipment
cause the
the relevant
relevant machines
machines to to be
be switched
switched offoff by
by the
the plant
plant interlocking.
interlocking. Before
Before
restarting the plant find the cause of the malfunction and and rectify
rectify it.
Should any
any malfunction occur
occur that does not cause automatic switch-off but presents
presents
a safety risk immediately switch off the machine and rectify the malfunction directly.
Danger! B e fBefore troubleshooting ensure

o r e starting troubleshooting ensure that all drives
drives are switched off
and cannot automatically switch on again.
Observe also that works onon the

the electric
electric or hydraulic equipment must be carried
carried out
out
by qualified personnel only.
If for eliminating aa malfunction

malfunction the
the personnel
personnel is
is required
required to
to enter the mill, itit must be
that the drive is locked against involontary start and
ensured that the drive is locked against involontary start and that
that the
the maximum
maximum
exceeded.
workplace concentration values are not exceeded.
This is
is of
of special
special importance
importance with
with heated
heated mills
mills because
because hot
hot gases
gases have
have got
got aa
reduced oxygen content.
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.2006
7.1.1
7.1.1 C o mComments malfunctions
m e n t s on indication of malfunctions
If the plant is shut down due to a malfunction in the drive or in a machine component
component
(e.g. gearbox)
gearbox) carry
carry out
out checks
checks according
according to
to the
the relevant
relevant operating
instructions
(chapter 11
11 or
or documents available with the customer).
customer).
If malfunctions occur which are

are not
not due to machine faults check the performance of
the measuring
measuring and
and regulating
equipment according
according t to the values
o the values set
set during
during
commissioning.
commissioning.
The machine
machine isis rated
rated for
for particular
particular operation
operation requirements.
requirements. TheThe most
most important
important
parameters for
for these
these requirements are indicated
indicated in
in chapter
chapter 1.1. Any
Any modification of
one of the parameters affects all other parameters.
parameters.
During commissioning
commissioning the
the measuring
measuring andand regulating
equipment is
is adjusted:
adjusted: ifif one
parameter i is modified aall
s modified related parameters
l l related parameters aare adjusted aas
r e adjusted long aas
s long s th the
e
modification made keeps within aa particular,
particular, specified
specified range.
range.
When more considerable parameter changes occur which would would require
require the set limit
values t to
o bbe exceeded i itt i is
e exceeded necessary t to
s necessary examine for
o examine for which
which parameters
parameters aa
modification of the limit values is possible.
possible.
limit values
If the limit values cannot
cannot be
be further
further modified
modified the
the one
one parameter
parameter whose limit
limit value
value
has reached its maximum serves as basis for the optimum adjustment.
adjustment.
(Example: The
The feed
feed moisture
moisture is
is too
too high.
high. The
The gas
gas volume
volume flow
flow and/
and/ or the
the hot
hot gas
gas
temperature has
has already
already reached
reached its
its maximum
maximum value
value soso the
the feed
feed rate
rate must
must be
be
reduced to a level which provides the required moisture.)
moisture.)
7.2 T a b Table
l e of malfunctions
malfunctions
Detailed information
information on
on the
the individual
individual malfunctions
malfunctions listed
listed in
in the
the following
following table
table is
is
added where necessary.
necessary.
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.2006
Table of malfunctions
malfunctions
malfunctions
malfunctions possible cause remedy
remedy
Grinding plant
mill running roughly feed rate too low increase feed rate
(indication/alarm
(indication/alarm
vibration monitor) feed rate too high reduce feed rate
portion of fines in increase differential

differential
feed material too large pressure
pressure
check grain size of
feed material
Attention!
Attention!
do not stop material feed
completely
completely
depression ahead of feed rate too high/ reduce feed rate

mill too low mill overcharged
overcharged
main air flap ahead of check position of main

fan not sufficiently
sufficiently air flap (see Operating
Operating
opened
opened instructions under mill fan)
recirculation gas flap/ close recirculation gas flap/

flap/
fresh air flap opened
opened fresh air flap until
too wide required depression is
reached
reached
insufficient cleaning
cleaning check filter cleaning
cleaning
of filter
filter operating
(see separate operating
instructions of filter,
chapter 11)
cyclone clogged
clogged check cyclone
cyclone
ge0500591-72.doc P a g e Page 11 // 4
GEBR. PFEIFFER
PFEIFFER AG Chapter 7 BA200500591-E/D
BA200500591-E/D
KAISERSLAUTERN
.2006
malfunctions
malfunctions
malfunctions possible cause r e m e dremedy
y
differential pressure feed rate too high r e d u creduce

e feed rate
mill "max"
ported air ring clogged
clogged c h e ccheck
k if there are any foreign
bodies/material cloggings
cloggings in
the ported air ring; if
necessary clean ported air ring
pressure gauge tube c l e a clean

n pressure gauge tube
ahead of mill clogged
differential pressure feed rate too low i n c r e aincrease

s e feed rate
mill "min"
material feed break- c h e ccheck conveyor
k feed unit and conveyor
down r o u t e routes
s
(see also Operating
Operating
instructions under feed unit)
pressure gauge tube c l e a clean

n pressure gauge tube
after mill clogged
seal air pressure m a l f u nmalfunction

c t i o n - seal air c h e ccheck
k seal air fan
dropping f a n fan ( s e e (see also Operating
Operating
instructions under seal
seal
air fan)
fan)
suction filter soiled
soiled
leak in seal air duct check seal air duct

duct
check seal air sealings at
pressure yoke
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.2006
malfunctions
malfunctions
remedy
temperature ahead feed rate too high reduce feed rate

of mill too high
moisture of the feed reduce feed rate
material too high
hot gas temperature too reduce hot gas temperature

temperature
high
high
incorrect measurement
measurement check measurement
measurement
outage of the firing malfunction fuel supply see Operating instructions

instructions
under hot gas generator
generator
malfunction hot gas see Operating instructions

instructions
generator
generator under hot gas generator
generator
material feed material feed inlet clear clogging

clogging
irregular
irregular clogged
clogged
bridging in feed silo if necessary use discharge

discharge
aid
removal
fine product removal conveying unit over-
over- check for damages/wear
damages/wear
charged
charged
malfunction cyclone see cyclone of

discharge
discharge rotary lock
conveyor route clogged

clogged clear clogging
clogging
outage of drive malfunction of drive see relevant operating

operating
instructions
instructions
temperature limit find cause and remedy

value exceeded
exceeded
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.2006
malfunctions
malfunctions
remedy
too much material feed rate too high/ reduce feed rate
spillage
spillage mill overcharged
overcharged
gas volume flow check position of main air

too low flap
ported air ring worn replace ported air ring

ring
finished product speed of separating

separating reduce speed
too fine wheel too high
air flow too low increase air flow

flow
finished product speed of separating

separating increase speed
too coarse wheel too low
outage of classifier drive

drive check classifier drive
drive
(see operating instructions
instructions
of classifier drive)
drive)
air flow too high reduce air flow

flow
separating wheel check separating wheel

damaged or worn
worn
ge0500591-72.doc P a g e Page 44 / 4
GEBR. PFEIFFER AG Chapter 8 BA200500591–E/D
BA200500591—E/D
KAISERSLAUTERN
KAISERSLAUTERN Maintenance
Maintenance Edition 0 404.2006
.2006
8. M a i n Maintenance
tenance

The purpose
purpose of all maintenance
maintenance works is to to keep
keep the machine
machine in working
working condition,
condition,
to avoid
avoid outages,
outages, to
to keep
keep repair
repair costs
costs to
to aa minimum
minimum and
and to
to prolong
prolong the
the lifetime
lifetime of
of
the machines.
machines.
deterioration of
A deterioration of the
the working
working condition
condition is
is mainly
mainly due
due to
to wear,
wear, overcharge
overcharge and and
material fatigue (ageing).
(ageing).
the reasons
Among the reasons for
for outages
outages are
are external
external troubles
troubles such
such as
as wrong
wrong machine
machine
operation or external force as well as deposits and dirty machines.
machines.
Therefore, regular checks of the condition of the machine, observance

observance of the service
instructions and repair works are indispensable.
indispensable.
The works to be done are described in the following chapters
8.2 - Inspection and servicing

servicing
8.3 - Lubrication instructions
instructions
8.4 - Repair
When carrying
carrying out
out these works always observe the relevant regulations on accident
accident
prevention and environmental protection valid for the respective place of erection.
erection.
Observe also the safety instructions described in chapter 2 and in
in the documents on
the relevant plant components (chapter 11).
Before machine restart
When the
the maintenance
maintenance works on thethe machine
machine are terminated
terminated the
the machine must be
in safe and perfect working condition to be restarted.
restarted.
The termination
termination of
of the
the maintenance
maintenance works
works must
must bebe reported
reported to
to the
the responsible
responsible
person who declares the machine ready for restart.
restart.
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.2006
8.2 I n s p eInspection
c t i o n and servicing
servicing
Regular inspections and careful servicing are indispensable to recognize and rectify
possible malfunctions as early as possible.
possible.
operation
As operating conditions vary frequently only standard intervals for perfect operation
can be stated. The actual service intervals depend on the local conditions (switch-on
frequency, load, dirt etc.).
Observe also the instructions given in the documents on the relevant plant
components (see chapter 11).
In case of malfunctions or unusual conditions which cause an overcharge of the

machine (e.g. over-load, external force etc.) carry out the inspections immediately.
immediately.
All service works must be carried out with care and only by personnel assigned to
the job (refer to chapter 2.4).
2.4).
Service works must be carried out on shut-down machines only. If service works are
to be carried out on operating
operating machines this is explicitly indicated. For these works
take special safety measures.
measures.
Observe the fundamental safety instructions laid down in chapter 2.
During operation some parts of the machine become very hot. Risk of burning!
burning!
Before carrying out any inspection and service works wait until the machine is
cooled down.
The individual inspection and service measures are listed in chapter 8.2.1
8.2.1 below.
below.
The individual service works are described in chapter 8.2.2.

8.2.2.
Danger! D oDo not enter the grinding zone of the mill when the grinding rollers
rollers are
lifted up.
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.2006
8.2.1 List of inspection and service works

8.2.1 List
machine components
components intervals r e mremarks
arks
measures to be taken
- measures
General
General
- check for d w i t with

h machine switched on
. unusual sounds
. vibrations if necessary switch off
. oil leakage, waste oil machine and rectify the
. obvious damages
damages fault
. and faults
. loose screw connections
connections
Seal air system for grinding rollers
- check seal air pressure

pressure w see description of service works,
"Seal air pressure", chapter 8.2.2
- check all ductings for leaks

leaks m
Grinding roller item numbers refer to "Spare parts

drawing MPS - grinding roller",
chapter 9
- check oil level m see description of service works,

chapter 8.2.2
8.2.2
- check overpressure valve m item 339
- change oil see description of service works,

chapter 8.2.2,
8.2.2,
for intervals see lubrication list,
chapter 8.3
- relubricate the shaft sealing rings for intervals see lubrication list,
chapter 8.3
- check for oil leaks m p o s possible

s i b l e causes of oil leakage:
a) t otoo
o much oil
b) damaged/worn
damaged/worn radial shaft
sealing rings or O-rings
0-rings
d = daily / w = weekly / m = monthly

monthly
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.2006

8.2.1 List
machine components
arks
- measures
- measure wear progress at m see leaflet "Wear measurement at

grinding elements
elements grinding elements", chapter 8.2.3
8.2.3
- check fastening of grinding

grinding m item 303
roller segments
segments retighten with torque wrench,
wrench,
for tightening torque see table
"Tightening torques for screws",
screws",
chapter 8.2.3
8.2.3
- check pressure yokes and pressure mm

yoke lining for wear
wear
Grinding table item numbers refer to "Spare parts

drawing MPS - group grinding
grinding
bowl", chapter 9
- measure wear progress at m see leaflet "Wear measurement at

grinding parts grinding elements", chapter 8.2.3
8.2.3
- check fastening of grinding

grinding m item 204
plate segments
segments retighten with torque wrench,
wrench,
for tightening torque see table
"Tightening torques for screws",
screws",
chapter 8.2.3
8.2.3
Grinding zone
- check for wear

wear m
m
ductings
. seal air ductings
. pressure frame
. housing
. lining of housing
housing
. ported air ring
. lining of ported air ring
. air guide cone
. lining of air guide cone
. water injection
injection
and all other components
components

monthly
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.2006

8.2.1 List
machine components
components intervals
intervals remarks
remarks
- measures
Inner grinding roller stop and strap items 860-885

860-885
(see "Spare parts drawing MPS --
inner grinding roller stop",
stop",
chapter 9)
- check for wear

wear m s e see
e table "Wear limits of grinding
grinding
roller stop", chapter 8.2.3.
8.2.3.
Replace the grinding roller stop as

soon as the wear limit is reached.
reached.
There is a risk of fracture when

the wear limit is exceeded!
exceeded!
- check for damaged springs m r e p replace

l a c e damaged springs
Outer grinding roller stop

stop items 766-769
766-769
(see "Spare parts drawing MPS,
chapter 9)
- check for wear

wear m s e see
e table "Wear limits of grinding
grinding
roller stop", chapter 8.2.3.
8.2.3.
replace the liner plate (item 768),

replace or hardface grinding roller
stop part (item 766) as soon as
the wear limit is reached
reached
- check the gap and readjust it, m s e see

e "Spare parts drawing - MPS"
if required
required for the required gap width
if the pivoting angle amounts to a

maximum of 4° reduce the
distance by means of shims
(item 769) to 3° or replace the
worn parts

monthly
ge0500591-8L.doc P a g e Page 3 / 11
GEBR. PFEIFFER
BA200500591-E/D
KAISERSLAUTERN
.2006
8.2.1 List of inspection and

8.2.1 List and service
service works
machine components i n t e r v a intervals

l s r e mremarks
arks
- measures
Pull rod
rod housing see "Spare parts drawing - MPS",
chapter 9, for
for item numbers
- check for wear m m
. liner plates of housing and item 701

701 and
and 702
pressure frame items 706 and 707
. bolts of the torque support item 904

for pressure frame see table "Wear limits of pressure
pressure
8.2.3.
frame stop", chapter 8.2.3.
Replace worn parts as soon as the
reached
- check gap between liner plates

plates m s e see
e table "Gap and wear
and possibly readjust it measurement— – pressure frame
stop”,
stop", chapter 8.2.3
8.2.3
- check articulated connections

connections m
between pressure frame and pull
rods for wear
wear
- check pull rod sealings for wear m m s e see

e table "Wear limits of seal air
gaps", chapter 8.2.3
8.2.3
Torque support for pressure frame see "Spare parts drawing MPS
torque support for pressure
pressure
frame", chapter 9, for item
item
numbers
numbers
- relubricate friction bearings item 909

through lubrication nipples,
chapter 8.3
- lubricate contact and sliding surfaces item 916, 918, 919

on the inside of the torque support
support for intervals refer to lubrication list,
for pressure frame chapter 8.3

monthly
ge0500591-8L.doc P a g e Page 4 / 11
GEBR. PFEIFFER
BA200500591-E/D
KAISERSLAUTERN
.2006

service works
machine components
intervals remarks
remarks
- measures
- empty grease collecting receptacle when required
- check for wear

wear m s e see pressure
e table "Wear limits of pressure
chapter 8.2.3.
frame stop", chapter
Replace worn parts
parts as soon as the
reached
- check hydraulic buffer for m s e see instructions

e also operating instructions
. wear and tightness of the hydraulic buffer, chapter 11
(visual inspection)
inspection)
. proper retraction
retraction for stroke see table "Gap and
(proper functioning)
functioning) wear measurement - pressure
pressure
stop”, chapter 8.2.3
frame stop", 8.2.3
- clean piston rod of hydraulic buffer mm
Hot gas chamber

chamber
- check for foreign bodies m
- check for wear

wear m
m
. material scraper
. sealing ring
. housing
.. lining of housing
housing
- check for wear and tight fit m

.. insulation of housing bottom
Gearbox chamber
chamber
- check sealing ring (labyrinth ring) m

m i f if sealing gap is irregular
irregular
for wear
wear reposition the sealing ring
Indicator, grinding bed
- calibrate the indicator

indicator with progressing wear at
grinding parts

monthly
ge0500591-8L.doc P a g e Page 5 / 11
BA200500591-E/D
KAISERSLAUTERN
.2006

8.2.1 List
machine components i n t e r v a intervals

l s r e mremarks
arks
- measures
Tensioning device item numbers refer to "Spare parts

drawing MPS - tension device",
chapter 9
- relubricate the articulation bearings

bearings item 551.1
at the hydraulic cylinders
cylinders through lubrication nipples
chapter 8.3
- replace the articulation bearings at for intervals see lubrication list,

the hydraulic cylinders
cylinders chapter 8.3
for replacement see also
chapter 8.4 "Removal of a
hydraulic cylinder to tensioning
tensioning
device"
device"
- check automatic leveling during m

m r e f refer
e r to description of mainten-
mainten-
lifting of grinding rollers ance work,
chapter 8.2.2
8.2.2
Classifier housing
housing
- check for wear by visual inspection mm if wear is considerable line the

or possibly ultrasonic inspection
inspection relevant parts
- check the lining for wear m m if necessary repair or replace the

lining
lining
- check housing parts (in particular m m report to Gebr. Pfeiffer AG;

the weldings) for fractures
fractures Gebr. Pfeiffer AG will supply
instructions concerning repair
works

monthly
ge0500591-8L.doc P a g e Page 6 / 11
GEBR. PFEIFFER
BA200500591-E/D
KAISERSLAUTERN
.2006

service works
machine components
intervals remarks
remarks
- measures
Classifying zone
- check for wear:

wear: m i f if wear is considerable line the
. support
support of classifier
classifier relevant parts or replace them
bearing
bearing
. louvre
. grit cone
. inlet chute
. and
and all other internals
internals
Separating wheel
- check lamellas of separating m m if necessary replace separating

separating
wheel for wear wheel
- check screws for tight fit m m retighten screws;

replace worn screws
- check all other rotor parts for wear mm if wear is considerable

considerable
report to Gebr. Pfeiffer AG;
Gebr. Pfeiffer AG will supply
instructions on suitable measures
measures
-check gap between upper flange

flange m
m f o for
r item numbers and gap width
of separating wheel (item 160) see "Spare parts drawing SLS",
and wear ring (item 122) chapter 9;
if wear is considerable replace
replace
worn parts;
if wear is only minor readjust gap
separating
width by raising the separating
wheel (see chapter 8.4 "Removal
"Removal
of separating wheel");

monthly
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.2006

8.2.1 List
machine components
intervals remarks
remarks
- measures
Classifier bearing
bearing
- monitor bearing noises w i f if necessary rotate separating

separating
switch off other
wheel slowly, switch other
machines;
machines;
if in doubt rotate separating wheel
by hand and locate noise source
- lubricate roller bearings

bearings see description of service works,
chapter 8.2.2
8.2.2
chapter 8.3
- check seal air inlet on classifier m w i twith

h mill fan running
drive socket for proper functioning
functioning
Three-flap gate lock item numbers refer to "Spare

parts drawing DSK", chapter 99
- monitor bearing noises w b e a bearings

r i n g s items 305 and 355;
if necessary switch off surrounding
surrounding
machines; find
find noise source;
Bearing bushings
Attention! Bearing bushings
become hot.
Risk of burning!
burning!
- lubricate roller bearings

bearings items 305 and 355
through lubrication nipples;
chapter 8.3
- relubricate sealings at the items 175 and 185,

sealing flanges through lubrication nipple;
chapter 8.3
- check bushings of bearings and m i f if necessary replace sealings

sealings
protruding shaft ends for leakage
leakage
of lubricants and damaged sealings
(visual inspection)
inspection)

monthly
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BA200500591-E/D
KAISERSLAUTERN
.2006

8.2.1 List
machine components
intervals remarks
remarks
- measures
- lubricate articulation bearings at through lubrication nipples;

hydraulic cylinders
cylinders for intervals see lubrication list,
chapter 8.3
- check flaps and liner plates

plates m if wear is considerable replace
for wear
wear plates
flaps and/or liner plates
- check tensioning connections

connections m
m items 400 - 406
at the hydraulic cylinders for check for noises; if necessary
necessary
tight fit retighten the nut (item 405);
replace worn parts
Hydraulic ductings
ductings
- check fastenings
fastenings m
m
- check ducting connections

connections
for tightness
tightness m
- check for exterior damage

damage m
Hydraulic hose pipes
- check for m repla

replacement
c e m e n t of hose pipes:
. obvious damages,
damages, a) wwhen damages
h e n described damages
e.g. chafe marks occur
occur
. brittleness
brittleness b) aatt least every 6 years
. unnormal deformation
deformation (see description of service
service
. leaks works "Marking of a
. damage at fittings of hose pipes hydraulic hose pipe",
. working loose of hose pipes chapter 8.2.2)
8.2.2)
from fittings
. corrosion of fittings impairing
impairing
their functioning and durability
durability

monthly
ge0500591-8L.doc P a g e Page 9 / 11
e r 8 BA200500591-E/D
BA200500591-E/D
KAISERSLAUTERN M a i n t e n Maintenance
a n c e Edition 0 404.2006
.2006

8.2.1 List
machine components
arks
- measures
Ductings
Ductings
- check compensators for tightness mm
- check flaps for tightness and m m

movability
movability
Flanges
Flanges
- check all flanges for tightness

tightness m r e t i gretighten required
h t e n screws if required
Doors
Doors
- check all doors for tightness

tightness m i f if required retighten screws/nuts;
screws/nuts;
if required replace sealing
sealing
Fastening screws
- check for tight fit m i f if required retighten screws;

replace worn screws
Mill gearbox and oil supply unit see separate operating

operating
instructions, chapter 11
Coupling to mill gearbox

gearbox see separate operating
operating
instructions,
instructions,
"Mill gearbox", chapter 11
Hydraulic unit, grinding

grinding roller see separate operating
operating
suspension system instructions, chapter 11
Hydraulic cylinder to grinding

grinding see separate operating
operating
roller suspension system instructions, chapter 11

monthly
ge0500591-8L.doc P a g e Page 10 / 11
BA200500591-E/D
KAISERSLAUTERN
.2006

8.2.1 List
machine components
intervals remarks
remarks
- measures
Pressure accumulator to see separate operating

operating
hydraulic cylinder
cylinder instructions,
instructions,
"Hydraulic unit—
– grinding roller
suspension system",
chapter 11
Seal air fan see separate operating

operating
Classifier drive see separate operating

operating
instructions chapter 11
Flexible coupling(s)
coupling(s) see separate operating
operating
to the classifier drive instructions, "Classifier drive",
drive",
chapter 11
Hydraulic unit to see separate operating

operating
three-flap gate lock instructions, chapter 11
Hydraulic cylinders to see separate operating

operating
hree-flap gate lock instructions, chapter 11
Pump for water injection

injection see separate operating
operating
Plant fan operating

see separate operating
Flaps
Flaps see separate operating
operating
Proportioning belt scale

scale see separate operating
operating
Rotary lock for the cyclone collector

collector see separate operating
operating

monthly
ge0500591-8L.doc P a g e Page 11
11 // 11
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KAISERSLAUTERN
.2006
8.2.2 D e s cDescription
r i p t i o n of service works
8.2.2.1
8.2.2.1 S eSeal
a l air pressure - seal air system vertical roller mill
mill
(The item numbers refer to "Spare parts drawing MPS", chapter 9).
The seal
seal air
air pressure goes
goes down
down with
with increasing
increasing wear
wear of the
the seal
seal air
air sealing rings
rings
(items 322 and 323) fitted to the grinding rollers.
rollers.
Furthermore wear
wear can
can occur
occur at
at the
the seal
seal air
air ducting, especially
especially at the
the moving
moving parts
parts
such as
as articulation
articulation bearings
bearings (items
(items 601.1
601.1 and
and 601.3)
601.3) and wear bushing (item
(item 606)
606)
which causes the seal air pressure to drop as well.
well.
In our
our experience
experience the wear limit is reached when
when wear at the parts ranges between
11and
and 22 mm
mm (see
(see table
table "Wear
"Wear limits
limits of
of seal
seal air
air gaps",
gaps", chapter
chapter 8.2.3)
8.2.3) and
and seal
seal air
air
pressure drops to 50 % of the value that was recorded during commissioning.
commissioning.
With aa seal
seal air
air pressure
pressure of 70 %
% of the pressure
pressure recorded
recorded during
during commissioning,
commissioning, aa
general check of the seal air system should be carried out.
Take special
special care
care to
to keep
keep the
the filter
filter always clean (if
(if required, clean
clean or
or replace the
the
filter insert).
insert).
Replacement of
of the
the seal
seal air
air sealing
sealing rings
rings should
should be
be carried
carried out
out when
when the
the seal
seal air
air
pressure drops to 50 % of the pressure that was recorded during commissioning.
commissioning.
If a sudden
sudden or
or considerable
considerable pressure
pressure drop
drop occurs,
occurs, this
this could
could mean
mean that
that there
there is
is aa
leak in the
the seal
seal air duct. Immediately
Immediately repair
repair the leak in order to prevent damage to to
the shaft sealing rings and resulting
resulting damage to the roller bearings by entering dust.
Important! R eRecord the seal

c o r d the seal air
air pressure value
value at
at commissioning
commissioning (with
(with new
new seal
seal
air sealing rings).
ge0500591-8W.doc P a g e Page 11 // 7
BA200500591-E/D
KAISERSLAUTERN
.2006
8.2.2.2 M aMarking
r k i n g of a hydraulic hose pipe
Example of marking for August 1990 and dynamic operating overpressure 250 bar:
** 90 08 PN 250
(1)
(1) (2)
(2) (3)
(3) (4)
(4)
(1) marking by manufacturer of hose pipe
(2) year
(3) month
(4) max. allowed dynamic operating overpressure

overpressure
ge0500591-8W.doc P a g e Page 2 / 7
BA200500591-E/D
KAISERSLAUTERN
.2006
8.2.2.3 C h Checking in the grinding rollers

e c k i n g of the oil level in
(See "Spare parts drawing MPS",

MPS", chapter 9)
To check the oil level, it is necessary to enter the grinding zone.
Danger! S w iSwitch restart.

t c h off the machine and secure it against restart.
Danger! D u rDuring and inner parts become very hot.

i n g operation the mill housing and
Risk of burns!
burns!
Before carrying
carrying out
out any
any works
works in
in the
the mill
mill wait
wait until
until the
the machine
machine is
is
cooled down.
Danger! F o For works in

r works in the
the mill
mill interior
interior ensure
ensure that
that itit is
is sufficiently
sufficiently aired.
aired. IIff
necessary wear adequate protection equipment.
equipment.
There are
are three
three oil
oil drain
drain plugs
plugs (screw
(screw plug itemitem 353.5)
353.5) on
on the
the closed
closed cover
cover of the
bearing (item
(item 353).
353). For
For checking
checking thethe oil
oil level,
level, two
two of
of the
the screw
screw plugs
plugs must
must be
be in
in
horizontal position on top.
The oil
oil level
level must
must reach
reach upup to
to these
these twotwo screw
screw plugs.
plugs. For
For checking
checking purposes
purposes
remove one screw plug. plug.
Attention! C aCarefully clean the

r e f u l l y clean the surrounding
surrounding zone
zone around
around the plug
plug screw
screw in order
order
to prevent dust from entering the grinding roller.
If the oil level is too low, refill oil (see section "Oil change").
Check the permanent magnet of the oil drain

drain plug
plug for scobs, then
then carefully
carefully clean the
permanent magnet.
magnet.
Attention! I fIf there are

are any
any scobs
scobs in
in the
the oil,
oil, this
this is
is probably
probably due
due to aa damage
damage of
the bearing.
bearing. Check
Check oil
oil more
more frequently;
frequently; replace
replace the
the bearing
bearing i iff
required.
required.
Important! A fAfter initial start-up

t e r initial start-up or
or following
following aa bearing
bearing replacement
replacement scobsscobs can
can
frequently be found in the oil. Generally these scobs occur during run- run-
in. Abrasion
Abrasion of this kind should stop after a few operating hours. hours. Thus
Thus
the first oil change
change is to be carried outout after some operating hourshours (for
intervals see lubrication list, chapter 8.3) to flush away the scobs.
In this
this case
case thethe oil
oil can
can possibly
possibly be
be re-used
re-used after
after filtering.
filtering. Please
Please
contact the relevant oil supplier for details.
details.
Screw in the screw plug.
Important! C h e
Check the condition
c k the condition ooff the
the sealing
sealing ring
ring (items
(items 353.6);
353.6); replace
replace
sealing ring if required.
required.
e r 8 B A 2 0 0 5 0 BA200500591-E/D
0 5 9 1 - E / D
a n c e E d i t i Edition
o n 0 404.2006
.2006
8.2.2.4 O iOil
l change at grinding rollers
(see "Spare parts drawing MPS", chapter 9)
For carrying out the oil change it is required to enter the grinding zone.

Danger! D u rDuring and inner parts become very hot.

i n g operation the mill housing and
Risk of burning!
burning!

r works in the
the mill
mill interior
interior ensure
ensure that
that itit is
is sufficiently
sufficiently aired.
aired. IIff
necessary wear suitable protection equipment.
equipment.
Important! T hThe temperature

e oil change should be carried out with oil at operating temperature
as the
the grinding
grinding rollers
rollers are
are filled
filled with
with highly
highly viscous
viscous oil.
oil. For
For carrying
carrying
out any works in the heated mill wear suitable protection equipment.
equipment.
The closed
closed cover
cover of the bearing (item
(item 353) is fitted with three
three oil drain
drain plugs
plugs (screw
plug item
item 353.5).
353.5). For
For oil
oil change
change purposes
purposes one
one ofof the
the screw
screw plugs
plugs must
must be
be in
in
bottommost position, the other two must be in horizontal position on top.
Place a suitable receptacle underneath the screw plug.
Remove one of the upper screw plugs in order to air the bearing bushing.
Attention! C aCarefully clean the

r e f u l l y clean the surrounding
surrounding zone
zone around
around the plug
plug screw
screw in order
order
to prevent dust from entering the grinding roller.
Remove the lower oil drain plug and let the oil drain out into the receptacle.
receptacle.
Attention! T hThe
e draining oil is hot - risk of burning.
burning.
Wear protective gloves.
gloves.
Check the permanent magnet of the oil drain

drain plug
plug for scobs, then
then carefully
carefully clean the
magnet.
permanent magnet.
Attention! I fIf there are

are any
any scobs
scobs in
in the
the oil,
oil, this
this is
is probably
probably due
due to aa damage
damage of
the bearing. Replace the bearing if required.
required.
Important! A fAfter initial start-up

t e r initial start-up or
or following
following aa bearing
bearing replacement
replacement scobsscobs can
can
frequently be found in the oil. Generally these scobs occur during run- run-
in. Abrasion
Abrasion of this kind should stop after a few operating hours. hours. Thus
Thus
the first oil change
change is to be carried outout after some operating hourshours (for
intervals see lubrication list, chapter 8.3) to flush away the scobs.
In this
this case
case thethe oil
oil can
can possibly
possibly be
be re-used
re-used after
after filtering.
filtering. Please
Please
contact the relevant oil supplier for details.
details.
BA200500591-E/D
KAISERSLAUTERN
.2006
Screw in the lower screw plug.
To fill in
in oil
oil remove
remove either the second
second of the upper screw plugs at the bearing cover
cover
or the oil filling plug on the pressure yoke side (screw plug item
item 350.2).
Fill in
in oil
oil until
until the oil level
level reaches the level of the two horizontally positioned screw
screw
plugs at the cover of the bearing.
bearing.
Important! F o
For quantity to be used see lubrication list (see chapter
r oil quality and quantity
8.3).
8.3).
Screw in the screw plug.
Immediately
Attention! I m m apply oil
e d i a t e l y apply oil binder
binder to
to any
any oil
oil spilled
spilled during
during oil
oil draining
draining or
or
filling.
Important! C hCheck the condition

e c k the condition ooff the
the sealing
sealing rings
rings (items
(items 350.3 and
and 353.6);
353.6);
replace sealing rings if required.
required.
BA200500591-E/D
KAISERSLAUTERN
.2006
8.2.2.5 C hCheck
e c k of automatic leveling of grinding rollers
Prior to
to start-up
start-up of
of mill,
mill, the
the grinding
grinding rollers
rollers are
are lifted
lifted and
and leveled
leveled automatically
automatically by
by
means of the displacement transducers (refer to interlocking diagram, chapter 10.3).10.3).
When lowering the grinding rollers, the displacement transducers monitor whether or
not lowering is performed uniformly.
Important: F oFor the functional

r the functional description,
description, refer
refer tto operating instructions
o operating instructions ooff
hydraulic unit for grinding roller tension system (chapter 11).
It is
is necessary
necessary to
to level
level and
and uniformly
uniformly lower
lower the
the rollers
rollers to
to make
make sure
sure
they are put down on the grinding plate simultaneously.
simultaneously.
Attention! I fIf the rollers are not put down uniformly, the mill may be damaged.
damaged.
The proper functioning of the automatic leveling must be checked regularly.

regularly. For
For this
purpose, lift off the grinding rollers.
the automatic
After the automatic leveling
leveling of
of the
the grinding
grinding rollers,
rollers, the
the stroke
stroke must
must be
be measured
measured
directly on the three hydraulic cylinders.
cylinders.
The extended
extended length
length must
must be
be the
the same
same on
on all
all three
three hydraulic
hydraulic cylinders,
cylinders, with
with aa
tolerance of +/- 5 mm.
If this
this is
is not
not the
the case,
case, the
the system
system must
must be
be checked.
checked. A A displacement
displacement transducer
transducer
might be defective or might have to be newly calibrated.
calibrated.
Important: A l Also refer t to

s o refer operating instructions
o operating instructions ooff displacement
displacement transducer
transducer
(chapter 11).
BA200500591-E/D
KAISERSLAUTERN
.2006
8.2.2.6 L u bLubrication
r i c a t i o n of classifier bearing
1.
1. O On delivery the
n delivery the roller
roller bearings
bearings of the
the machine
machine and
and the
the lubrication
lubrication pipes
pipes are
are
grease.
filled with grease.
2. W h
When new roller
e n new roller bearings
bearings are
are fitted
fitted and/or
and/or when
when the
the lubricant
lubricant is changed
changed fill
fill
the roller bearings completely, the spaces in the bearing housings 2/3, and the
lubrication pipes 100 % with fresh grease.
3. Relubrication
Relubrication
Use lubrication nipple at classifier drive duct.
When relubricating
relubricating check
check whether
whether any grease
grease is
is pressed
pressed into
into the
the lubrication
lubrication
pipe. If the lubrication pipe is clogged, clear it.
Important! F o
For
r lubrication intervals and quantities and for the grease quality to be
used see our lubrication list (chapter 8.3).
Attention! T oToo overheating.

o much grease in the roller bearing can cause overheating.
BA200500591-E/D
KAISERSLAUTERN
.2006
Chapter 8.2.3
- table:
table: T i g h t e Tightening general
n i n g torques for screws - general
- table:
table: T i g h t e Tightening
n i n g torques for screws - MPS
- table:
n i n g torques for screws - SLS
- table:
n i n g torques for screws - DSK
- table:
table: W e a Wear
r limits of seal air gaps
- table:
table: W e a Wear
r limits of grinding roller stop
- table:
table: W e a Wear
r limits of pressure frame stop
- table:
table: G a pGap and wear measurement - pressure frame stop
- leaflet:
leaflet: W e a Wear
r measurement at grinding elements
elements
ge0500591-8E.doc P a g e Page 11 // 1
BA200500591-E/D
KAISERSLAUTERN
.2006
Chapter 8.2.3
- table:
table: T i g h t e Tightening general
n i n g torques for screws - general
- table:
n i n g torques for screws - MPS
- table:
n i n g torques for screws - SLS
- table:
n i n g torques for screws - DSK
- table:
table: W e a Wear
r limits of seal air gaps
- table:
table: W e a Wear
r limits of grinding roller stop
- table:
table: W e a Wear
r limits of pressure frame stop
- table:
table: G a pGap and wear measurement - pressure frame stop
- leaflet:
leaflet: W e a Wear
r measurement at grinding elements
elements
ge0500591-8E.doc P a g e Page 11 // 1
BA200500591-E/D
KAISERSLAUTERN
.2006
8.3 L u b r iLubrication
c a t i o n instructions
The lubrication points (oil/grease) are indicated in the following lubrication list.
The list quotes the oil and

and grease
grease qualities to be used (marked
(marked according
according to DIN 51
51
502) and includes lubrication intervals and quantities.
quantities.
The lubrication list is complemented by the enclosed lubrication chart.
The chart
chart contains
contains the
the various
various lubricant
lubricant designations,
designations, the
the corresponding
corresponding marking
marking
according t to DIN 51
o DIN 51 5502 and the
0 2 and the lubrication
lubrication brand
brand names
names ooff the
the respective
respective
suppliers.
suppliers.
Observe also the instructions given in

in the documents on the
the individual machine
machine and
its components (chapter 11).
Observe thethe relevant

relevant regulations
regulations on
on environmental
environmental protection
protection when
when using
using any
any
lubricants and when
when disposing of them!
them!
Greasing instructions:
The heating
heating ooff the
the greased
greased bearings
bearings i is checked during
s checked during commissioning.
commissioning. High High
temperature values
values can
can be
be caused
caused by
by too much
much grease
grease in the
the bearing.
bearing. In
In this
this case
case
check the grease filling (when
(when machine
machine is switched off)
off) and
and remove
remove any superfluous
superfluous
grease.
grease.
exchange of
After exchange of the
the grease
grease filling
filling or
or after relubrication,
relubrication, higher
higher temperatures
temperatures can
can
occur when starting the machine until the grease is evenly spread.
spread.
(Check temperature in bearings frequently.)
Oil lubrication instructions:
Observe the intervals for oil changes quoted in the lubrication list.
Before carrying
carrying out
out oil
oil changes
changes carefully
carefully clear
clear the
the housing
housing of
of oil
oil mud,
mud, used
used oil
oil
remainders and abraded
abraded particles.
particles. For this purpose use the oil quality which is
is used
used
for operation (heat up viscous oil qualities before use).
- use specified oil qualities -
Synthetic oil qualities

qualities must not be mixed with
with mineral or
or other synthetic oil qualities.
qualities.
When changing
changing from
from one
one oil
oil quality
quality to
to another
another (if
(if permitted)
permitted) rinse
rinse thoroughly
thoroughly with
with
the new oil quality.
ge0500591-83.doc P a g e Page 11 // 1
1 2 3 4 I 5 6 7 8
A 4.4 Y
1.6 4.5
4.2 2.2 2.1
B
4.3
4.1
2.4
2.7
COPYRIGHT
AlegesetzlichenUrheberrechte vorbehalten. Alllegalrightsreserved.Thisdrawing must
GieseZeichnungdarfohneunsere Genehmigung neitherbeduplicatednormade available
wedervervielfaltigtnochdrittenPersonen and withoutourwrittenconsenttothird persons
Konkurenzfirmenzugangg i gemacht werden. ortoany competitors.
E GEBR.PFEIFFERAG,Kaiserslautern GEBR.PFEIFFERAG,Kaiserslautern
Werkstuckkanten
Oberflache Maflstab % Gewicht kg
edgesof working
DN MPS/SLS/ DSK
parts DN
I 6784
Datum
surface
I I
S O 1302
Name Benennung
Maschine
9007
Bearb.
Gepr.
03.02.03
Bretz
04.02.03
Praciert diagramoflubrication points
Schmierstelle
CAD- System92
F
1
lx Pos.2.10hinzu,
a aufAcadneuerstellt
Anz.
Zust.Anderung
15.1-es.
13.12.04
Datum
Sche.
Gepr. S-6185-a3
Gebr.Pfeiffer AG
NameKaiserslautern
Zeichnung-Nr. Index
Blatt
Bl
2 3 4 T 5
Datum
6 7
Modell-Nr.
8
7 1 TK (
department: rev.-no.:
rev.-no.:
Schmierliste
Schmierliste
GEBR. PFEIFFER
PFEIFFER AGAG made by:
R a n / SRanßweiler
madey/eller date:
rev. date:
Kaiserslautern
L u b r i c a t i o Lubrication
n list
l i s t K a i s e r s l a u t e r n m a dmade
e on: 2 6 . 1 026.10.2006
.2006 checked by: Priagert
Prägert
no.: 2 0 0 5 0 0 5 9 1
200500591 checked on: 27.10.2006
27.10.2006
client Neyzar
client: Neyzar Qom
Qom Cement
Cement Co
Co. p r o j e c t :project: Neyzar
Neyzar RM
RM o r d order
e r no.: 2 2 322354
5 4 -- 22365
22365
Nr. Anz. Bezeichnung
Anz. Bezeichnung Auf- Schmierstoff
Schmierstoff Ril!mange 1. Fai-
Füllmenge Fül- Nach-
Nach- Nachschmier-
Nachschmier- 1. Schmier- weitere Schmier- Bemerkungen
Bemerkungen
trags- Kennzeichnung nach lung vonvor- schmier-
schmier- intervall
interval! stoffwechsel
stoffwechsel stoffwechsel
stoffwechsel
nr. DIN 51502 handen
handen menge menge
Schmierstofftabelle
siehe auch Schmierstofftabelle je X =Ja je
no. qty. designation
designation com.
corn. lubricant
lubricant filling 1st.
1st. lubricant
lubricant relubrication
relubrication 1st. lubricant further lubricant
lubricant remarks
remarks
no. symbol acc. to DIN 5151 502
502 capacity filling
filling quantity to intervals
intervals change
change changes
changes
see lubrication chart existing be refilled
existing
Öl
DI Fett
Felt
oil grease
grease per item X =Yes per item item
Dreiklappenschleuse Schmierstellen siehe Ersatzteilzeichnung DSK /
1.0
1.0 11 DSK 2000
2000 22354 lubrication points acc. to spare parts drawing DSK
gate lock
three-flap gate (Kapitel 9 / chapter 9)
9)
Wälzlager
Walzlager ganz und 2/3 des freien Raumes im
Wälzlager (Zylinderseite)
Walzlager (Zylinderseite) 3 monatlich
monatlich alle 2 Jahre
1.1
1.1 3 22354 K3K-20
K3K-20 1,1 kg
kg X 12 cm3
cm Gehäuse
Gehause mit frischem Fett füllenfallen
fill roller bearing completely and 2/3 of the free
roller bearing (cylinder side)
side) once a month every 2 years
years
space housing with
s.ace in housin. with fresh .rease
grease
Wälzlager
Walzlager Wälzlager
Walzlager ganz und 2/3 des freien Raumes im
3 monatlich
monatlich alle 2 Jahre
1.2
1.2 3 (gegenüber
(gegenuber der Zylinderseite)
Zylinderseite) 22354
22354 K3K-20
K3K-20 0,85 kg X 8 orn3
cm Gehäuse
Gehause mit frischem Felt Fett fallen
füllen
roller bearing
bearing fill roller bearing completely and 2/3 of the free
once a month every 2 years
(opposite side of cylinder)
cylinder) space in housing with fresh grease
Gelenklager
Gelenldager der Zylinder
Zylinder alle 3 Tage
3
1.3
1.3 6 22354 K3K-20
K3K-20 0,003 kg X 3 cm3
cm
cylinders
articulation bearing of cylinders every 3 days
days
(Zylinderseite)
Abdichtung (Zylinderseite) alle 2 Wochen
3
1.4
1.4 3 22354 K3K-20
K3K-20 0,02 kg X 12 cm3
cm
sealing (cylinder side)
side) every 2 weeks
weeks
Abdichtung (gegenuber
(gegenüber der Zylinderseite)
der Zylinderseite) alle 2 Wochen
3
1.5
1.5 3 22354 K3K-20
K3K-20 0,02 kg X 10 cm3
cm
sealing (opposite
(opposite side of cylinder)
cylinder) every 2 weeks
weeks
Hydraulikaggregat
Hydraulikaggregat ca. / approx.
approx. siehe Betriebsanleitung /
1.6
1.6 1 Dreiklappenschleuse
Dreiklappenschleuse 22355 HLP 46 270 Il 500 - 1.000 h 3.000 - 5.000 h see operating instructions: H y d a Hydac
c
Kapitel // chapter 11.3
chapter 11.3
hydraulic unit of Füllmenge inkl. 0I-Rohdeitung
Fullmenge ink). Öl-Rohrleitung
three-flap gate lock filling capacity incl. oil ducting
Motor Hydraulikaggregat
Hydraulikaggregat alle 10.000 h, spat.
spät. nach 3 Jahren siehe Betriebsanleitung /
KL3N
KL3N
1.6.1
1.6.1 1 22355 X see operating instructions: S i e m Siemens e n s
motor to hydraulic unit every 10,000 h, at the latest after 3 years Kapitel // chapter 11.3
chapter 11.3
Achtung: Bitte beachten

Achtung: Bitte beachten Sie
Sie die
die Schmier-
Schmier uund Wartungsanweisungen der
n d Wartungsanweisungen der einzelnen Hersteller
einzelnen Hersteller Attention: Please observe
Attention: Please observe the lubrication and
the lubrication and maintenance
maintenance instructions
instructions of
of the
the
(siehe Betriebsanleitungen und
(siehe Betriebsanleitungen und Typenschilder).
Typenschilder). individual manufacturers ((see
individual manufacturers operating instructions
s e e operating instructions and
and nameplates).
nameplates).
Vorr dem
Vo Betrieb sind
dem Betrieb sind die
die Schmierstellen
Schmierstellen und
und die
die Ölfüllungen zu Oberprafen.
Ortillungen zu überprüfen. Check
Check lubrication points and
lubrication points oil fillings
and oil fillings before
before putting
putting the
the machine
machine inin operation.
operation.
Etkb1skydds
Etkb1skv.xls DSK01
DSK01 11 //112
2
department: T KTK rev.-no.:
Schmierliste
Schmierliste
GEBR. PFEIFFER AG made by: P i e t Pietrek
r e k rev. date:
Kaiserslautern
Kaiserslautern Lubrication
L u b r i c a t i o n llist
ist made on: 2 6 . 1 026.10.2006
.2006 checked by: P rPrägert
agert
no.: 2 0 0 5 0 0 200500591
5 9 1 checked on: 2 7 27.10.2006
.10.2006
client N eNeyzar
client: y z a r Qom Cement Co
Co. p r o j e c t :project: N eNeyzar
y z a r RM o r d order
e r no.: 2 2 322354
5 4 - 22365
22365

Bezeichnung Auf- Schmierstoff F011menge 1. Fül-
Füllmenge 1. Fai-
Nach- Nachschmier- 1. Schmier-
Schmier- weitere Schmier- Bemerkungen
Bemerkungen
trags-
trags- Kennzeichnung
Kennzeichnung nach nach lung vor- schmier- intervall
interval! stoffwechsel stoffwechsel
nr. DIN 51502
51502 handen
handen menge
siehe auch
siehe auch Schmierstofftabelle
Schmierstofftabelle je
je XX =Ja
=Ja je
je
no. qty.
qty. designation
designation com.
corn. lubricant filling 1st. lubricant relubrication 1st. lubricant further lubricant remarks
no. symbol acc. to
symbol acc. to DIN
DIN 51
51 5502
02 capacity filling quantity to intervals change changes
see lubrication
existing refilled
Öl
01 Fett
oil
oil grease
grease per item
per item X ==Yes
X Ye s per item
Walzenschüsselmühle
Wa lzenschusselmahle
2.0 1 MPS 4500
4500 B
B 22356
vertical rroller
vertical o l l e r mill
mill
8 . CLP PG 680
CLP PG 680 0 0 0 8.000 hh oiler
oder 11 Jahr,Mahlwalze
Jahr,
Mahlwalze Ölprobe alle 33 Monate,
Olprobe alle Monate, Beurteilung
Beurteilung und
und
2.1
2.1 3 22356
22356 synth. Öl
0 1 // oil 75 Il 50-100 h
50-100 h abhängig von
abhangig von Öl-
01-
Freigabe Burch
durch den
den Olhersteller
Ölhersteller
nur Ole
Öle verwenden,
verwenden, die in unserer probe auch
auch >> 11 JJahr
ahr
grinding roller
Schmierstofftabelle aufgeführt sind
Schmierstofftabel e aufgeffthrt 8,000 hh oorr 1 year
oil sample
sample to be taken
taken every 33 months,
months,
specified in our
only use oils specified depending on
depending on oil
oil
assessment and release by
and release by lubricant manufacturer
lubrication
lubrication chart sample also > 11 year
year
Radialwellendichtring
Radialwellendichtring zur Mahlwalze
Mahlwalze bei Dichtungswechsel
bei Dichtungswechsel
2.2 3 radial shaft sealing ring to
sealing ring to go
go with
with 22356
22356 KP(F)2N-20 0,3 kg
0,3 kg X
X
grinding roller with each
with each replacement of sealing
sealing
Hydraulikaggregat approx.
ca. / approx. siehe Betriebsanleitung
Betriebsanleitung /
2.3
2.3 1
1 Mahlwalzenfederung
Mahlwalzenfederung 22356
22356 HLP 46
46 625 Il
625 500-1.000 h
500-1.000 h 3.000-5.000
3.000-5.000 hh see operating instructions:
see operating instructions: H y d a Hydac
c
Kapitel // chapter 11
11.4
.4
hydraulic unit of grinding roller Füllmenge inkl. Hydraulikzylinder
Fullmenge ink).
suspension system
suspension system filling capacity incl. hydraulic cylinders
Motor Hydraulikaggregat Lebensdauer geschmiert (Lagerwechselfrist beachten) siehe Betriebsanleitung //
siehe Betriebsanleitung
2.3.1
2.3.1 1 22356
22356 K3N
K3N X
X see operating instructions:
see operating instructions: S i e m Siemens
e n s
motor to hydraulic unit greased for lifetime (observe
greased (observe the replacement interval
interval for bearings) Kapitel // chapter 11
11.4
.4
Klüberlub
Kluberlub
Gelenklager Hydraulikzylinder 3 Lagerwechsel alle
alle 115.000 h
5.000 h
2.4 3 22356
22356 BE 41-1501
41-1501 cm
48 cm3 cm3
10 cm3 150 hh
articulation bearing of
articulation bearing of hydraulic (KPF2K
bearing every 115,000
replace the bearing h
5,000 h
cylinder mit/with MoS2)
MoS2)
Gleitlager zur ca. / approx.
approx.
alle 33 Tage
Tage je 22 Schmiernippel
je Schmiernippel pro Drehmomentstutze
Drehmomentstütze
2.5 3 Drehmomentstütze
Drehmomentstaze fur für Druckrahmen
Druckrahmen 22356
22356 Klüberlub
Kliberlub 1,3 kg
kg 2 x 40 cm³
cm'
sliding bearing to
sliding bearing to BE 41-1501
BE 41-1501
every 3 days
every days 2 lubricating
lubricating nipples
nipples each
each per
per torque support
support
torque support for pressure frame
frame
bei Montage und
bei Montage und Instandhaltung
Instandhaltung alle
alle Kontakt-
Kontakt- und
und Ersatzteilzeichnung
siehe Ersatzteilzeichnung
Drehmomentstütze für Druckrahmen
Drehmomentsbitze fur Druckrahmen
2.6 3 22356
22356 Klüberlub
Kliiberlub Gleitflächen
Gleitflachen im Innern
Innem der Drehmomentstütze
Drehmomentsffitm neu schmieren MPS - DrehmomentstOtze
Drehmomentstütze Kir
für Druckrahmen
Druckrahmen
BE 41-1501
41-1501 provide all
all contact
contact and sliding
sliding surfaces
surfaces 'nside
inside the
the torque
torque see spare
see spare parts
parts drawing
drawing
frame
torque support for pressure frame
support with
with new grease during
during fitting
fitting and maintenance MPS
MPS - torque support for pressure frame
frame
A c h t u n g : BBitte
Achtung: i t t e beachten
beachten S Sie
i e die
d i e Schmier-
S c h m i e r uund
nd W Wartungsanweisungen
a r t u n g s a n w e i s u n g e n der
d e r einzelnen Hersteller
einzelnen H ersteller Attention: Please
Attention: P l e a s e observe
o b s e r v e the
t h e lubrication
lubrication a and
n d maintenance
m a i n t e n a n c e iinstructions
n s t r u c t i o n s of
o f the
the
(siehe
( s i e h e Betriebsanleitungen
Betriebsanleitungen u und
nd T Typenschilder).
ypenschilder). individual
individual m manufacturers
a n u f a c t u r e r s ((see
s e e operating
o p e r a t i n g iinstructions
n s t r u c t i o n s and
and n nameplates).
ameplates).
Vor
V o r dem
dem BBetrieb
e t r i e b ssind
ind d die
i e Schmierstellen
S c h m i e r s t e l l e n und
und d die
i e Ölfüllungen
o n i l l u n g e n zzu
u Oüberprüfen.
berprafen. Check
C h e c k lubrication
lubrication p points
o i n t s and
a n d ooil
i l ffillings
i l l i n g s before
b e f o r e putting
p u t t i n g the
t h e machine
m a c h i n e in
i n operation.
operation.
Etkb1skyids
Etkb1skv.xls MPS01
MPS01 2 / 12
2 12
rev.-no.:
Schmierliste
Schmierliste
GEBR.
G E B R . PFEIFFER
P F E I F F E R AG
AG made by:
made P i e t Pietrek
rek rev. date:
date:
Kaiserslautern
Kaiserslautern
Lubrication list
Lubrication list made on: 2 6 . 1 026.10.2006
.2006 checked by: Pragert
Prägert
no.: 2 0 0 5 0 0 5 9 1
200500591 checked on: 27.10.2006
27.10.2006
client Neyzar
client: Neyzar QomCement
Cement Co
Neyzar RM o r d order
e r no.: 2 2 322354
5 4 - 22365
22365
Schmierstoff F011menge 1. Fai-
Nach- Nachschmier-
Bemerkungen
trags- Kennzeichnung nach lung vor-
vor- schmier-
schmier- intervall
stoffwechsel
handen menge menge
Schmierstofftabelle
designation com.
corn. lubricant
1st. lubricant
lubricant remarks
remarks
intervals change
change changes
changes
existing
Öl
DI Fett
Fett
oil grease
Sperrluftventilator
Sperrluftventilator siehe Betriebsanleitung /
2.7 11 22356 see operating instructions: V e n t Ventec e c
seal air fan Kapitel /chapter
/ chapter 11.7
11.7
Motor Sperrluftventilator
Sperrluftventilator Lebensdauer geschmiert (Lagerwechselfrist beachten)
beachten) siehe Betriebsanleitung /
2.7.1 1 22356 K3N
K3N X see operating instructions: D u t c Dutchi h i
motor to seal air fan greased for lifetime (observe the replacement interval for bearings) Kapitel // chapter 11.7
chapter 11.7
Schwenksäule
Schwenksaule der vor jedem
jedem Schmierstellen siehe Zeichnung
2.8 1 Walzenausbauvorrichtung
Walzenausbauvorrichtung 22356
22356 K3K-20
K3K-20 Gebrauch
Gebrauch "Walzenausbauvorrichtung" (Kapitel
(Kapitel 8 - Anhang)
Lift-and Swing column of before
before lubrication points acc. to drawing
Lift-and-Swing System every use
use "Lift-and-Swing System" (chapter
(chapter 8 - Annex)
Hydraulikaggregat zur ca. / approx.
approx. 3 Jahre oder
oder siehe Betriebsanleitung /
2.9 1 Walzenausbauvorrichtung
Walzenausbauvorrichtung 22356
22356 HLP 46 40 Il je nach Ergebnis einer Ölanalyse
Olanalyse see operating instructions: H y d a Hydac
c
portable hydraulic unit of 3 years or Kapitel // chapter 11.5
chapter 11.5
Lift-and-Swing System depending on result of oil analysis
Motor Hydraulikaggregat
Hydraulikaggregat Lebensdauer geschmiert (Lagerwechselfrist beachten)
2.9.1 1 22356 K3N
K3N X see operating instructions: S i e m Siemens
e n s
motor to hydraulic
hydraulic unit
unit greased for lifetime (observe the replacement interval for bearings) Kapitel // chapter 11.5
chapter 11.5

Sie die
die Schmier-
instructions of
of the
the
and nameplates).
nameplates).
Vorr dem
Vo Betrieb sind
die Schmierstellen
Schmierstellen und
und die
Ortillungen zu überprüfen. Check
before putting
putting the
the machine
operation.
Etkb1skyids
Etkb1skv.xls MPS01
MPS01 3
3 //112
2
department: T PTP rev.-no.:
rev.-no.:
Schmierliste
Schmierliste
GEBR.
G E B R . PFEIFFER
P F E I F F E R AG
AG made by:
made E l a Barz
m rev. date:
date:
Kaiserslautern
Kaiserslautern
Lubrication list
Lubrication list made on:2 6 . 1 026.10.2006
Prägert
no.: 2 0 0 5 0 0 5 9 1
200500591 checked on: 27.10.2006
27.10.2006
client: Neyzar
Neyzar QomCement
Cement Co. p r o j e c t :project: Neyzar
Neyzar RM I order no.:
order 2 2 322354
5 4 - 22365
22365
AnZ. Bezeichnung Auf- Schmierstoff
Schmierstoff Ffillmenge 1. F01-
Nach- Nachschmier-
Bemerkungen
vor- schmier-
schmier- intervall
stoffwechsel
handen menge menge
Schmierstofftabelle
no.
no. designation
qty. designation com.
corn. lubricant
lubncant filling 1st.
1st. lubricant
lubricant remarks
remarks
no. symbol acc. too DIN 51 502
capacity filling quantity to intervals
intervals change
change changes
changes
see lubrication chart existing
existing be refilled
Öl
el Fett
oil grease per item
item X =Yes per item
Pumpe zur Wassereindüsung
Wassereindfisung siehe Betriebsanleitung /
2.10 1 NM 045 22356 see operating instructions: N e t z Netzsch
s c h
pump for water injection
injection Kapitel // chapter 11.8
chapter 11.8
Bolzengelenk
Bolzengelenk bei jedem Öffnen
Offnen
2.10.1
2.10.1 2 22356 CLP 460 0,022
0,0221l X
pin joint when opening the pump for any reason
reason
Getriebemotor
Getriebemotor siehe Betriebsanleitung /
2.10.2
2.10.2 1 22356 see operating instructions: N o r Nord d
gearmotor
gearmotor Kapitel // chapter 11.8
chapter 11.8
Getriebe
Getriebe alle 10.000 h, sp8t.
spät. nach 2 Jahren
2.10.2.1
2.10.2.1 1 SK 25
25 22356 CLP 220 0,7 Il X
gearbox every 10,000 h, at the latest after 2 years
Motor
Motor Lebensdauer geschmiert (Lagerwechselfrist beachten)
beachten)
2.10.2.2
2.10.2.2 1 22356 K3K
K3K X
motor
motor bearings)
greased for lifetime (observe the replacement interval for bearings)
Achtung: B Bitte
Achtung: i t t e beachten Sie die
beachten Sie die Schmier-
Schmier- und Wartungsanweisungen der
und Wartungsanweisungen der einzelnen Hersteller
instructions of
of the
the
and nameplates).
nameplates).
Vorr dem
Vo Betrieb sind
die Schmierstellen
Schmierstellen und
und die
die 01
Ölfüllungen zu OberprOfen.
°Dungen zu überprüfen. Check
before putting
putting the
the machine
operation.
Nur
Nur die von ddem
die von jeweiligen Getriebehersteller
e m jeweiligen Getriebehersteller freigegebenen Öle verwenden.
freigegebenen Ole verwenden. Only
Only use oil qualities
use oil qualities specified
specified bbyy the
the individual
individual gearbox
gearbox manufacturer.
manufacturer.
Etkbiskyids
Etkb1skv.xls Eindils05
Eindüs05 4
4 //112
2
rev.-no.:
Schmierliste
Schmierliste
GEBR.
G E B R . PFEIFFER
P F E I F F E R AG
AG made by: P i e t Pietrek
rek date:
rev. date:
Kaiserslautern
Kaiserslautern Lubrication list
L u b r i c a t i o n list made on: 2 6 . 1 026.10.2006
Prägert
no.: 2 0 0 5 0 0 5 9 1
200500591 checked on: 27.10.2006
27.10.2006
client Neyzar
Cement Co
e r no.: 2 2 322354
5 4 -- 22365
22365
Schmierstoff Ffillmenge 1. FBI-
Nach- Nachschmier-
Bemerkungen
trags- Kennzeichnung nach lung vorvor- schmier-
schmier- intervall
stoffwechsel
handen menge menge
Schmierstofftabelle
designation com.
corn. lubricant
1st. lubricant
lubricant remarks
remarks
intervals change
change changes
changes
existing
Öl
Ol Fett
Fett
oil grease
Mühlenantrieb
Miihlenantrieb
3.0 11 22357
mill drive
ca. / approx.
approx. je nach Ergebnis siehe Betriebsanleitung /
Getriebe
Getriebe CLP 320
1.000 h der Ölanalyse
Olanalyse see operating instructions: F l e n Flender d e r
3.1 11 KMPS 476 22357 (ISO VG 320) 3900 Il
oder je nach (ohne Olanalyse:
Ölanalyse: Kapitel // chapter 11.9
chapter 11.9
gearbox
gearbox
nur vom Getriebehersteller
Getriebehersteller ( = gesamte
gesamte Ergebnis der
Ergebnis der alle 18 Monate
alle 18 Monate Öl CMauf Wassergehalt kontrollieren:
kontrollieren:
Öle verwenden, siehe
freigegebene Ole siehe Betriebsöl-
Betriebsiff- Ölanalyse
Olanalyse oder 5.000 h) alle 400 h, min. einmal im Jahr
Flender Schmierstoffempfehlung
Schmierstoffempfehlung menge / check oil for water content:
content:
only use oil qualities specified
qualities specified = total
total 1,000 h depending on every 400 h, at least once a year
by the gearbox manufacturer
manufacturer operating
operating or depending on result of of oil analysis Ölanalyse:
Olanalyse: a lalle
l e 1.000 h
q Flender
see u a list t i t y ) soil
n "Recommended
"Recommended oil quantity)
e e result of
of oil analysis (without oil analysis:
analysis: oil analysis: every
every 1,000 h
Lubricants"
Lubricants" every 18 months vor Erstinbetriebnahme ist das Getriebe zu Spülen Spell
or 5,000 h) prior to first
first start-up rinse the gearbox
Motor Niederdruckkreis
Niederdruckkreis spät. nach 3 Jahren
alle 20.000 h, spat. siehe Betriebsanleitung /
KL3N
KL3N
3.2.1 1 22357 X see operating instructions: S i e m Siemens e n s
motor to low-pressure circuit Esso Unirex N3 every 20,000 h, at the latest after 3 years Kapitel // chapter 11.9
chapter 11.9
Motor Heizkreis
Heizkreis Lebensdauer geschmiert (Lagerwechselfrist beachten)
3.2.2 1 22357 K3N
K3N X see operating instructions: S i e m Siemens e n s
motor to heating circuit greased for lifetime (observe the replacement interval for bearings) Kapitel // chapter 11.9
chapter 11.9
Motor Hochdruckkreis
Hochdruckkreis Lebensdauer geschmiert (Lagerwechselfrist beachten)
3.2.3 4 22357 K3N
K3N X see operating instructions: S i e m Siemens e n s
motor to high-pressure circuit greased for lifetime (observe the replacement interval for bearings) Kapitel // chapter 11.9
chapter 11.9
Mühlenmotor
Mghlenmotor keine Lieferung von Gebr. Pfeiffer AG
3.3 11
mill motor not supplied by Gebr. Pfeiffer AG
(Getriebemotor)
Wartungsantrieb (Getriebemotor) siehe Betriebsanleitung /
3.4 11 22357 see operating instructions: F l e n Flender
d e r
maintenance drive (gearmotor)
(gearmotor) Kapitel // chapter 11.9
chapter 11.9
siehe
siehe ca. / approx.
approx. 10.000 h, spat.
spät. alle 2 Jahre, Ölbeschaffenheit
Olbeschaffenheit kontrollieren: alle 6 Monate
Getriebe M O T MOTOX
O X
3.4.1 11 Typenschild
Typenschild X nach 2 Jahren oder 10.000 h check the oil quality: every 6 months
months
K 108
108 22357 12,6 Il '*
gearbox B 7 see 10,000 h, at the every 2 years
years *' genaue Olmenge
Ölmenge siehe Typenschild
Typenschild
gearbox B7
nameplate
nameplate latest after 2 years or 10,000 h *' exact oil quantity see name plate
plate
Motor
Motor Lebensdauer geschmiert (Lagerwechselfrist beachten)
beachten)
3.4.2 11 22357 X
motor
motor greased for lifetime (observe the replacement interval for bearings)

Sie die
die Schmier-
instructions of
of the
the
and nameplates).
nameplates).
Vorr dem
Vo Betrieb sind
die Schmierstellen
Schmierstellen und
und die
O n i l l u n g e n zu überprüfen. Check
before putting
putting the
the machine
operation.
Nur
Nur die von ddem
e m jeweiligen Getriebehersteller freigegebenen
freigegebenen Ole Öle verwenden.
verwenden. Only
specified bbyy the
the individual
individual gearbox
manufacturer.
Ekblskyids
Etkb1skv.xls Getr09
Getr09 55 // 112
2
rev.-no.:
Schmierliste
Schmierliste
GEBR.
G E B R . PFEIFFER
P F E I F F E R AG
AG made by:
made H o l s Hollstein
tein date:
rev. date:
Kaiserslautern
Kaiserslautern Lubrication
ist made on: 2 6 . 1 026.10.2006
Prägert
no.: 2 0 0 5 0 200500591
0 5 9 1 checked on: 27.10.2006
27.10.2006
client Neyzar
Cement Co
Neyzar RM
RM o r d order
e r no.: 2 2 322354
5 4 -- 22365
22365
Nr. Anz.
Anz. Bezeichnung
Bezeichnung Auf- Schmierstoff
Schmierstoff Fullmenge 1. Fig-
Nach- Nachschmier-
Bemerkungen
vor- schmier-
schmier- intervall
stoffwechsel
nr. DIN 51502 handen menge
handen menge
Schmierstofftabelle
designation com.
Corn. lubricant
1st. lubricant
lubricant remarks
remarks
capacity filling quantity to intervals
intervals change changes
changes
existing
Öl
01 Fett
Fett
oil grease per item
item X =Yes per item item
Lamellensichter Schmierstellen siehe Ersatzteilzeichnung SLS /
4.0 11 SLS 3750 B 22358 lubrication points acc. to spare parts drawing SLS
lamella classifier (Kapitel 9 / chapter
chapter 9)
9)
ca. / approx.
approx. Wälzlager ganz und 2/3 des freien Raumes im
Walzlager
Lager unten 3 wöchentlich
wochentlich alle 2 Jahre
4.1 11 22358 KP(F)2N-20
KP(F)2N-20 2 kg X 18 cms
cm Gehäuse
Gehause mit frischem Fett füllen
Olen
bottom bearing once a week
week every 2 years
space in housing with fresh grease
`a.
ca. I/ approx.
Walzlager
Lager oben 3 wöchentlich
wochentlich alle 2 Jahre
4.2 11 22358 KP(F)2N-20
KP(F)2N-20 1,6 kg X 6 cm3
cm Gehäuse
Gehause mit frischem Fett füllen
Olen
top bearing once a week
week every 2 years
ca. / approx.
Walzlager
Axiallager 3 täglich
taglich alle 2 Jahre
4.3 11 22358 KP(F)2N-20
KP(F)2N-20 1,6 kg X 12 cms
cm Gehäuse füllen
Gehause mit frischem Fett Killen
axial bearing
bearing once a day
day every 2 years
ca. / approx.
spät. siehe Betriebsanleitung /
Getriebe
Getriebe
4.4 11 22359 CLP PG 320 64 l
641 400 h nach 4,5 Jahren see operating instructions: F l e n Flender d e r
(ISO VG 320) Kapitel // chapter 11.10
11.10
gearbox
gearbox 15,000 h, at the
the Öl
Öl / oil)
(synth. 01/ min. einmal im Jahr
01 kontrollieren: min.
latest after 4.5 years
years check oil: at at least once a year
Motor Getriebeölpumpe
Getriebeftlpumpe Lebensdauer geschmiert (Lagerwechselfrist beachten)
beachten)
4.4.1 11 22359 X
motor to gear oil pump greased for lifetime (observe the replacement interval for bearings)
bearings)
Motor 01-Kohler
Öl-Kühler Lebensdauer geschmiert (Lagerwechselfrist beachten)
beachten)
4.4.2 11 22359 X
motor to oil cooler greased for lifetime (observe the replacement interval for bearings)
bearings)
Sichtermotor
Sichtermotor keine Lieferung von Gebr. Pfeiffer AG
4.5 11
classifier motor
motor not supplied by Gebr. Pfeiffer AG
Bitte beachten
Achtung: Bitte
Achtung: beachten Sie
Sie die
die Schmier-
Attention. Please observe the
the lubrication
lubrication and
and maintenance
instructions of
of the
the
and nameplates).
nameplates).
Vorr dem
Vo Betrieb sind
die Schmierstellen
Schmierstellen und
und die
die Olftillungen
Ölfüllungen zu
zu Liberprillen.
überprüfen. Check
lubrication points and oil
oil fillings
fillings before
before putting
putting the
the machine
operation.
Nur
Nur die von dem
die von dem jeweiligen
jeweiligen Getriebehersteller
Getriebehersteller freigegebenen Öle verwenden.
specified bbyy the
the individual
individual gearbox
manufacturer.
Etkb1skyids
Etkb1skv.xls SLSO2
SLS02 6
6 //112
2
rev.-no.:
Schmierliste
Schmierliste
GEBR.
G E B R . PFEIFFER
P F E I F F E R AG
AG made by:
made B a rBarz
i rev. date:
date:
Kaiserslautern
Kaiserslautern
Lubrication
ist made on: 2 6 . 1 026.10.2006
.2006 checked by: Prager(
Prägert
no.: 2 0 0 5 0 0 5 9 1
200500591 checked on: 27.10.2006
27.10.2006
client Neyzar
Neyzar RM I order no.:
order 2 2 322354
5 4 -- 22365
22365
Nach- Nachschmier-
Bemerkungen
schmier- intervall
stoffwechsel
handen menge menge
Schmierstofftabelle
designation com.
corn. lubricant
1st. lubricant
lubricant remarks
remarks
no.
filling quantity toto intervals
intervals change
change changes
changes
existing
Öl
GI Fett
Fell
oil grease
Dosierbandwaage siehe Betriebsanleitung /
5.0 1 weighfeeder 22351 see operating instructions: S c h e Schenk
n k
Multidos MTD-H 1635 T90 Kapitel // chapter 11.1
chapter 11.1
mix / marl V028523.A01
V028523.A01
Getriebemotor
5.1 1 22351 see operating instructions: F l e n dFlendere r
gearmotor
gearmotor Kapitel / chapter 11.1
Kasitel /chapter 11.1
Getriebe
Getriebe alle 10.000 h, spat.
spät. nach 3 Jahren alle 3.000 h, mindestens halbjährlich Öl OberprOfen
halbjahrlich GI überprüfen
5.1.1 1 KAZ 108 22351 CLP 220 8,3 Il X
gearbox
gearbox every 10,000 h, at the latest after 3 years check oil every 3,000 h, at least every 6 months
Motor
Motor siehe Lebensdauer geschmiert (Lagerwechselfrist beachten)
beachten)
5.1.2 1 22351 Typenschild X
motor
motor see nameplate
nameplate greased for lifetime (observe the replacement interval for bearings)
Tragrollen
Tragrollen Lebensdauer geschmiert
geschmiert
5.2 22351 X
carrying idler greased for lifetime
Lithiumsseifenfett mit
Umlenktrommel
Antriebstrommel, Umlenktrommel Lebensdauer geschmiert
geschmiert Lagerraum vollstandig
vollständig Ulan
füllen
5.3 22351 korrosionsschutzzusatz
korrosionsschutzzusatz X
Lager
Lager bei ungilnstigen
ungünstigen Betriebsbedinungen wochentlich
wöchentlich siehe Servicehandbuch BVH 2123; Seite 51
der Penetrationsklasse 6
Lithium soap grease with
head pulley,
pulley, tail
tail pulley greased for lifetime fill bearing completely
corrosion protective additive
bearings
bearings in hard operating conditions weekly see operating manual BVH 2123 page 51
of penetration class 3

Sie die
die Schmier- und Wartungsanweisungen
Schmier- und Wartungsanweisungen der der einzelnen Hersteller
instructions of
of the
the
and nameplates).
nameplates).
Vorr dem
Vo Betrieb sind
die Schmierstellen
Schmierstellen und
und die
die Olfullungen
Ölfüllungen zu
zu Oberprafen.
überprüfen. Check
before putting
putting the
the machine
operation.
Nur
Nur die von ddem
e m jeweiligen Getriebehersteller freigegebenen Öle verwenden.
specified bbyy the
the individual
individual gearbox
manufacturer.
Etkblskv.xls
Etkb1skv.xls Dosier10 (1)
Dosier10 (1) 7
7 //112
2
rev.-no.:
Schmierliste
Schmierliste
GEBR.
G E B R . PFEIFFER
P F E I F F E R AG
AG made by:
made B a rBarz
i rev. date:
date:
Kaiserslautern
Kaiserslautern
Lubrication
ist made on: 2 6 . 1 026.10.2006
Prägert
no.: 2 0 0 5 0 0 5 9 1
200500591 checked on: 27.10.2006
27.10.2006
client
client: N Neyzar
e zar QomCement
Neyzar RM ) o r dorder
e r no.: 2 2 322354
5 4 -- 22365
22365
Schmierstoff Rillmenge 1. Fai-
Nach- Nachschmier-
Bemerkungen
schmier- intervall
stoffwechsel
handen menge menge
Schmierstofftabelle
designation com.
corn. lubricant
1st. lubricant
lubricant remarks
remarks
no.
intervals change
change changes
changes
existing
Öl
Ol Fett
Fell
oil grease
Dosierbandwaage
Doslerbandwaage siehe Betriebsanleitung /
6.0 weighfeeder
1 welghfeeder 22351 see operating instructions: S c h e Schenk
n k
Multidos MTD 1235 T70 Kapitel // chapter 11.1
chapter 11.1
limestone V028524.A01
V028524.A01
Getriebemotor
6.1 1 22351 see operating instructions: S E W SEW
gearmotor
chapter 11.1
Getriebe
spät. nach 3 Jahren alle 3.000 h, mindestens halbjahrlich
halbjährlich Ol
Öl OberprOfen
überprüfen
6.1.1 1 SA 77 22351 CLP 680 1,8 Il X
gearbox
Vorsatzgetriebe
Vorsatzgetriebe alle 10.000 h, spat.
halbjahrlich Ol überprüfen
6.1.2 1 R 37 22351 CLP 220 0,3 Il X
intermediate gearbox every 10,000 h, at the latest after 3 years check oil every 3,000 h, at least every 6 months
Motor
Motor siehe Lebensdauer geschmiert (Lagerwechselfrist beachten)
beachten)
motor see nameplate
Tragrollen
geschmiert
6.2 22351 X
Lithiumsseifenfett mit
Umlenktrommel
vollständig Milan
füllen
Lager
Lager bei ungiinstigen
head pulley,
pulley, tail
bearings

Sie die
instructions of
of the
the
and nameplates).
nameplates).
Vorr dem
Vo Betrieb sind
die Schmierstellen
Schmierstellen und
und die
before putting
putting the
the machine
operation.
Nur
Nur die von ddem
verwenden. Only
specified bbyy the
the individual
individual gearbox
manufacturer.
Etkb1skyids
Dosier10 (2) 8
8 // 12
12
rev.-no.:
Schmierliste
Schmierliste
GEBR.
G E B R . PFEIFFER
P F E I F F E R AG
AG made by:
made B a rBarz
z rev. date:
date:
Kaiserslautern
Kaiserslautern
Lubrication
ist made on: 2 6 . 1 026.10.2006
Prägert
no.: 2 0 0 5 0 0 5 9 1
200500591 checked on: 27.10.2006
27.10.2006
client
client: N Neyzar
e zar QomCement
Neyzar RM ) o r dorder
e r no.: 2 2 322354
5 4 -- 22365
22365
Schmierstoff Rillmenge 1. Fai-
Nach- Nachschmier-
Bemerkungen
schmier- intervall
stoffwechsel
handen menge menge
Schmierstofftabelle
designation com.
corn. lubricant
1st. lubricant
lubricant remarks
remarks
no.
intervals change
change changes
changes
existing
Öl
Oi Fett
Fett
oil grease
Dosierbandwaage
Dosierbandwaage siehe Betriebsanleitung /
7.0 weighfeeder
1 weighfeeder 22351 see operating instructions: S c h e Schenk
n k
Multidos
Multiclos MTD 1035 T70 Kapitel // chapter 11.1
chapter 11.1
iron
Iron ore V028525.A01
V028525.A01
Getriebemotor
7.1 1 22351 see operating instructions: S E W SEW
gearmotor
chapter 11.1
Getriebe
spät. nach 3 Jahren alle 3.000 h, mindestens halbjahrlich
halbjährlich Oi
Öl OberprOfen
überprüfen
7.1.1 1 SA 77 22351 CLP 680 1,8 Il X
gearbox
Vorsatzgetriebe
Vorsatzgetriebe alle 10.000 h, spat.
halbjahrlich Oi überprüfen
7.1.2 1 R 37 22351 CLP 220 0,3 Il X
intermediate gearbox every 10,000 h, at the latest after 3 years check oil every 3,000 h, at least every 6 months
Motor
Motor siehe Lebensdauer geschmiert (Lagetwechselfrist
(Lagerwechselfrist beachten)
beachten)
motor see nameplate
Tragrollen
geschmiert
7.2 22351 X
Lithiumsseifenfett m0
mit
Umlenktrommel
vollständig Milan
füllen
Lager
Lager bei ungiinstigen
head pulley,
pulley, tail
bearings

Sie die
instructions of
of the
the
and nameplates).
nameplates).
Vorr dem
Vo Betrieb sind
die Schmierstellen
Schmierstellen und
und die
before putting
putting the
the machine
operation.
Nur
Nur die von ddem
verwenden. Only
specified bbyy the
the individual
individual gearbox
manufacturer.
Etkb1skyids
Dosier10 (3) 9
9 // 12
12
T PTP department: rev.-no.:
rev.-no.:
Schmierliste
Schmierliste
GEBR.
G E B R . PFEIFFER
P F E I F F E R AG
AG made by:
E l a Barz
m
made date:
rev. date:
Kaiserslautern
n list
e on: 2 6 . 1 026.10.2006
Prägert
no.: 2 0 0 5 0 0 5 9 1
200500591 checked on: 27.10.2006
27.10.2006
client
client: N Neyzar
e zar QomCement
e r no.: 2 2 322354
5 4 -- 22365
22365
Nach- Nachschmier-
Bemerkungen
trags- Kennzeichnung nach lung vet,
vor- schmier-
schmier- intervall
stoffwechsel
handen menge menge
Schmierstofftabelle
no.
designation com.
corn. lubricant
1st. lubricant
lubricant remarks
remarks
no.
intervals change
change changes
changes
existing
Öl
01 Fett
Fett
oil grease
Zellenradschleuse siehe Betriebsanleitung /
zum Zyklonabscheider
Zyklonabscheider 22362
8.0 2 see operating instructions: S M DSMD-Fördertechnik
-Fordertechnik
rotary lock 22363
to cyclone collector Kapitel // chapter 11.12
chapter 11.12
je nach Betriebs- *' langsam
langsam einpressen, bis fdsches
frisches Fett
Felt aus
Wälzlager
Walzlager
22362 bedingungen
bedingungen Dichtring austritt
8.1 4
22363
K2K-20
K2K-20 X * depending on *' press
press slowly until fresh grease exudes hrough
rolling bearing
operating conditions the sealing
Getriebemotor
22362
8.2 2 see operating instructions: F l e n Flender d e r
gearmotor
gearmotor 22363
Kapitel // chapter 11.12
chapter 11.12
Getriebe M O T MOTOX
O X Ca.
ca. / approx.
spät. nach 2 Jahren
Jahren ** genaue Olmenge
Ölmenge siehe Typenschild
Typenschild
22362 CLP 220
8.2.1 2 DF108
DF108 5,7 Il **
** X
gearbox 22363 ISO VG 220 10,000h, at the latest after 2 years
years ** exact oil quantity see name plate
gearbox B 5 B5
Motor
Motor 22362 Lebensdauer geschmiert (Lagerwechselfrist beachten)
beachten)
8.2.2 2 K3N
K3N X
motor 22363 greased for lifetime (observe the replacement interval for bearings)

Sie die
die Schmier- und Wartungsanwelsungen
instructions of
of the
the
and nameplates).
nameplates).
Vorr dem
Vo Betrieb sind
die Schmierstellen
Schmierstellen und
und die
before putting
putting the
the machine
operation.
Nur
Nur die von ddem
verwenden. Only
specified bbyy the
the individual
individual gearbox
manufacturer.
Etkb1skyids
Etkb1skv.xls Zell07
Zell07 10
10 // 112
2
T PTP department: rev.-no.:
rev.-no.:
Schmierliste
Schmierliste
GEBR.
G E B R . PFEIFFER
P F E I F F E R AG
AG B a rBarz
z made by: date:
rev. date:
Kaiserslautern
n list
e on: 2 6 . 1 026.10.2006
.2006 checked by: Preigert
Prägert
no.: 2 0 0 5 0 0 5 9 1
200500591 checked on: 27.10.2006
27.10.2006
client Neyzar
Cement Co
Neyzar RM
RM o r d order
e r no.: 2 2 322354
5 4 -- 22365
22365
Schmierstoff FUllmenge 1. Fik-
Nach- Nachschmier-
Bemerkungen
schmier- intervall
stoffwechsel
handen menge menge
Schmierstofftabelle
designation com.
corn. lubricant
1st. lubricant
lubricant remarks
remarks
no.
intervals change
change changes
changes
existing
Öl
01 Fett
Fett
oil grease
Anlagenventilator
Anlagenventllator siehe Betriebsanleitung /
9.0 1 22364 see operating instructions: V e n Venti t i Oelde
plant fan Kapitel / chapter 11.13
Ka. itel /chapter 11.13
alle 8.000 h, spat.
spät. nach 11 Jahr
Jahr Öl regelmäßig auf Verunreinigungen und
CMregelmallig
Wälzlager (Festlager)
Walzlager 1 (Festlager)
9.1 1 22364 CLP 68 5,2 Il (abhängig
(abhangig vom Zustand des Öls) Ols) Oxidationsprodukte prüfen.
Oxidafionsprodukte priffen.
ISO VG 68 every 8,000 h, at the latest after 1 year
year oil to be checked regulary for contaminations and
rolling bearing 11 (fixed
(fixed bearing)
bearing)
(dependent on oil condition) oxidations products
alle 8.000 h, spät.
spat. nach 11 Jahr
Jahr Öl regelmäßig auf Verunreinigungen und
CMregelmallig
Wälzlager
Walzlager 2 (Loslager)
(Loslager)
9.2 1 22364 CLP 68 3,3 Il (abhängig
(abhangig vom Zustand des Öls) Ols) Oxidationsprodukte prüfen.
Oxidafionsprodukte priffen.
ISO VG 68 every 8,000 h, at the latest after 1 year
year oil to be checked regulary for contaminations and
rolling bearing 2 (floating bearing)
(dependent on oil condition) oxidations products
Regelklappe
Regelklappe siehe Betriebsanleitung /
9.3 1 22364 see operating ins
see operating instructions:
tructions: H M HMT T K l/chapter11.13
ite
p
a
modulation damper Kapitel / chapter 11.13
I
AUMA
AUMA ca. 6 Monate siehe Betriebsanleitung /
Stellantrieb
Stellantrieb alle 6 - 8 Jahre
9.3.1 1 22364 Kugellagerfett
Kugellagerfett X (wennSchmiernippel vorhanden)
(wenn vorhanden) see operating instructions: A u m Auma a
AUMA ball
ball approx. 6 months Kapitel // chapter
chapter 11.1311.13
actuator
actuator every
every 6 - 8 years
bearing grease
grease (iflubricating
(if ubricating nippel existing)
existing)
AUMA
AUMA siehe Betriebsanleitung /
Schneckengetriebe
Schneckengebiebe alle 4 - 6 Jahre
Kugellagerfett
Kugellagerfett see operating instructions: A u m Auma a
9.3.2 1 22364 X
AUMA ball
ball Kapitel // chapter 11.13
chapter 11.13
worm gearbox
gearbox every
every 4 -66 years
bearing grease
grease
Motor
Motor keine Lieferung von Gebr. Pfeiffer AG
9.4 1
motor not supplied by Gebr. Pfeiffer AG

Sie die
die Schmier-
instructions of
of the
the
and nameplates).
nameplates).
Vorr dem
Vo Betrieb sind
die Schmierstellen
Schmierstellen und
und die
die olftillungen
Ölfüllungen zu
zu liberprillen.
überprüfen. Check
before putting
putting the
the machine
operation.
Eikb1skvids
Etkb1skv.xls Geb113
Gebl13 11
11 // 12
12
rev.-no.:
Schmierliste
Schmierliste
GEBR.
G E B R . PFEIFFER
P F E I F F E R AG
AG made by: B e t Barz
z date:
rev. date:
Kaiserslautern
Kaiserslautern
Lubrication list
Lubrication list made on: 2 6 . 1 026.10.2006
.2006 checked by: P rPrägert
itert
no.: 2 0 0 5 0 0 5 9 1
200500591 checked on: 27.10.2006
27.10.2006
client Neyzar
Cement Co
Co. I project:
project: Neyzar
Neyzar RM
RM I order no.: 2 2 322354
5 4 -- 22365
22365
Schmierstoff FUllmenge 1. Fai-
Nach- Nachschmier-
Bemerkungen
schmier- intervall
stoffwechsel
handen menge menge
Schmierstofftabelle
designation com.
corn. lubricant
1st. lubricant
lubricant remarks
remarks
no.
intervals change
change changes
changes
existing
Öl
01 Fett
Fett
oil grease
Jalousieklappe siehe Betriebsanleitung /
10.0
10.0 2 22365 see operating instructions: E d e l hEdelhoff
o f f
louvre damper Kapitel // chapter 11.14
chapter 11.14
Gelenklager
Gelenklager KP2N-25
KP2N-25 alle 6 Monate Nachfüllen,
Nachf011en, bis Fett austritt
austritt
10.1
10.1 12 22365 0,24 kg 70 cm'
cm³
articulation bearing Esso
Esso Beacon EP2 every 6 months refill until grease exudes
exudes
AUMA
Drehantrieb
Drehantrieb
Kugellagerfett alle 6 - 8 Jahre
10.2
10.2 2 22365 Kugellagerfett X (wennSchmiernippel vorhanden)
AUMA ball
ball approx. 6 months Kapitel // chapter 11.14
chapter 11.14
actuator
actuator every
every 6 - 8 years
bearing grease
(if ubdcating nippel existing)
existing)
AUMA
Schneckengetriebe
Schneckengetriebe
Kugellagerfett X alle 4 - 6 Jahre
10.3
10.3 2 22365 Kugellagerfett see operating instructions: A u m Auma a
ball
AUMA ball Kapitel /chapter
/ chapter 11.14
11.14
worm gearbox
gearbox every
every 4 -66 years
bearing grease
grease
Absperrklappe
Absperrklappe siehe Betriebsanleitung /
11.0 1 22365 see operating ins
instructions: Edelhoff
shut-off flap K a p i t e l / chapter 11.14tructions: Edelhof
I Kapitel / chapter 11.14
Gelenklager
Gelenklager KP2N-25
KP2N-25 alle 6 Monate Nachfüllen,
Nachffillen, bis Fett austritt
austritt
11.1 2 22365 0,24 kg 70 cm'
cm³
articulation bearing Esso
Esso Beacon EP2 every 6 months refill until grease exudes
exudes
AUMA
Drehantrieb
Drehantrieb
Kugellagerfett alle 6 - 8 Jahre
11.2 1 22365 Kugellagerfett X (wennSchmiernippel vorhanden)
ball
AUMA ball approx. 6 months Kapitel // chapter 11.14
chapter 11.14
actuator
actuator every
every 6 - 8 years
bearing grease
(if ubdcating nippel existing)
existing)
AUMA
Schneckengetriebe
Schneckengetriebe alle 4 - 6 Jahre
11.3 1 22365 Kugellagerfett
Kugellagerfett X see operating instructions: A u m Auma a
ball
AUMA ball Kapitel /chapter
/ chapter 11.14
11.14
worm gearbox
gearbox every
every 4 - 6 years
bearing grease
grease

Sie die
die Schmier-
Aftention: Please observe the lubrication and
instructions of
of the
the
and nameplates).
nameplates).
Vorr dem
Vo Betrieb sind
die Schmierstellen
Schmierstellen und
und die
C h i l l u n g e n zu überprüfen. Check
before putting
putting the
the machine
operation.
Etkb1skvids
Etkb1skv.xls Inapp01
Klapp01 12
12 // 12
12
Schmierstofftabelle
GEBR. PFEIFFER AG
Kaiserslautern Lubrication chart
Tableau de lubrifiants
Urn einen stOrungsfreien Betrieb zu gewahrleisten und eine moglichst lenge Lebensdauer zu erzielen, ist eine richtige Schmierung unserer Maschinen unerlaalich. Wir
haben in der nachstehenden Tabelle Schmierstoffe aufgeffihrt, mit denen nach unseren Erfahrungen eine ausreichende Schmierung unserer Maschinen zu erreichen
ist, ohne dal& wir eine Haftung fiir ihre Eignung ubernehmen.
In order to ensure a trouble-free operation and to obtain a maximum life-time, a correct lubrication of our machines is inevitable. The table on the next page contains
lubricants which in our experience have proved sufficient lubrication of our machinery without taking responsibility of their qualification.
Afin d'assurer une marche impeccable et d'obtenir une endurance maxi, la machine exige une lubrification adequate. Sur la table suivante figurent ces lubrifiants qui se
sont revels suffisants pour nos machines selon ('experience acquise, mais nous n'acceptons aucune responsabilite en matiere de leur utilite.
Achtung:
Bitte beachten Sie die Schmier- und Wartungsanweisungen der einzelnen Hersteller (siehe Betriebsanleitungen und Typenschilder).
Vor dem Betrieb sind die Schmierstellen und die 01ffillungen zu Oberpriffen.
Attention:
Please observe the lubrication and maintenance instructions of the individual manufacturers (see operating instructions and nameplates).
Check lubrication points and oil fillings before putting the machine in operation.
Attention:
Veuillez observer les instructions de lubrification et de maintenance de chaque fabricant (voir manuel de service et plaque de fabrication).
Avant de mettre la machine en service it faut verifier les points de lubrification et les niveaux d'huile.
Formtk06.xls F o r m u l a r : TK06, Rev.: 04, Rev-Dat.: 26.10.2005, Pt 1/ 5

Schmierstofftabel le
department: T K MPS01
GEBR. PFEIFFER AG made by: P r a g e r t rev.-no.:
Kaiserslautern Lubrication chart made on: 2 7 . 1 0 . 2 0 0 5 rev. date:
Nr. Schmierstoff Kennzeichnung nach DIN 51 502 ISOVG DIN 51 519 09

Pos. Lubricant Symbol according to DIN 51 502 (mml/s /40°C) ARAL BECHEM BP
Lubrifiant Symbole selon DIN 51 502 NLGI-KI. DIN 51 818
HIGH-LUD
Hydraulikal HLP nach D I N 51 524 T2
I Hydraulicoil acc. to ISO VG 22 Aral Vitam GF 22 BECHEM STAROIL NR 22 Energol HLP-HM 22
HLP
22
Huile hydraulique selon
HLP
2 ISO VG 46 Aral Vitam GF 46 BECHEM STAROIL NR 46 Energol HLP-HM 46
46
3 H LP ISO VG 68 Aral Vitam GF 68 BECHEM STAROIL NR 68 Energol HLP-HM 68

68
Schmieral auf Syntheseolbasis

4 Synthetic oil CLP PG ISO VG 680 Aral Degol GS 680 BERUSYNTH EP 680 Enersyn SG-XP 680
Huile synthefique 680
Achtung!PG-Ole nicht mischbar mit Minerablen
CLP PG
5 Attention! Polyglycols are not mixable with mineral oils ISO VG 1000 Aral Degol GS 1000 BERUSYNTH EP 1 000 -
1000
Attention! Polyglycole n'est pas miscible avec des [miles minerale
Schmierfett KAP/KPE/KPF D I N 51825
6 Lubricating grease WKP/KPE/KPF K NLGI 2 Aralub HL 2 BECHEM RHUS L474-2 Energrease LS 2
Graisses lubtifiantes K/KP/KPE/KPF 2K-20
7 NLGI 3 Aralub HL 3 BECHEM RHUS L474-3 Energrease LS 3

3:20
BERUTOX M 21 KN
8 KPE NLGI 2 Aralub BAB EP 2 -
2R-20 BERUTOX FH 28 KN
BECHEM RHUS L474-2

9 KPF NLGI 2 Aralub HLPF 2
2N-20 BERUMOLY KLF2K
Formtk06.xls Formular: TK06, Rev.: 04, Rev-Dat: 26.10.2005, Pt 2/5

Schmierstofftabel le department T K MPS01
GEBR. PFEIFFER AG m a d e by: P r a g e r ' rev.-no.:
Kaiserslautern Lubrication chart made o n : 2 7 . 1 0 . 2 0 0 5 rev. date:
Nr. 0 .....
Pos.
€) Esso FUCHS
\...%,
FUCH S
'ye'
LUBR1TECH
7 /
t u M g , "
CA. LTEX
Hyspin AWS 22 RENOLIN MR 5 VG 22

1 Rando HD 22 Astron HLP 22 Nuto H 22 RENOLIN B 5 -
Hyspin SP 22 RENOLIN B 5 VG 22
Hyspin AWS 46
RENOLIN MR 15 VG 46
2 Rando HD 46 Hyspin SP 46 Astron HLP 46 Nuto H 46 RENOLIN B 15 LAMORA HLP 46
RENOLIN B 15 VG 46
Vario HDX 46
Hyspin AWS 68 RENOLIN MR 20 VG 68

3 Rando HD 68 Astron HLP 68 Nuto H 68 RENOLIN B 20 LAMORA HLP 68
Hyspin SP 68 RENOLIN B 20 VG 68
4 - - - RENOLIN PG 680 GEARMASTER PGP 680 KlUbersynth GH 6-680
5 - - - - RENOLIN PG 1000 GEARMASTER PGP 1000 KlUbersynth GH 6-1000
Multifak EP 2 RENOLIT FWA 160

Spheerol AP 2
6 Multifak MP 2 Glissando 20 Beacon 2 RENOLIT MP LAGERMEISTER BF 2 CENTOPLEX 2
LZV-EP
Multifak 142 RENOLIT LZR 2
7 Multifak RSP Spheerol AP 3 Glissando 30 Beacon 3 RENOLIT FWA 220 STABYL L 120 CENTOPLEX 3
2) Spectron FO 20 RENOLIT UNITEMP 2 URETHYN MP 2 (KP2R-20)

8 - - PETAMO GY 193
2) Paragon EP 2 RENOLIT FH 300 URETHYN E 2 (KPE 2S-20)
RENOLIT FEP 2
Glissando EP 2 ESSO Multi Purpose Grease S TA B Y L L-TS M O (KPF2N-30) K l u b e r p l e x B E 11 - 4 6 2 ( K P 2 N - 1 0 )
9 Molytex EP2 GREASE 783146 RENOLIT FLM 2
Glissando MEP 2 (Moly) S TA B Y L 300 A L 2 (KPF1P-20) C E N TO P L E X GLP 402 (KP2K-20)
DURAPLEX EP 2
Formtk06.xls Formular: TKO6, Rev.: 04, Rev-Dat.: 26.10.2005, Pt 3/ 5

department: T K MPS01
Schmierstofftabel le
made by: P r O g e r t rev.-no,:
GEBR. P F E I F F E R A G
Kaiserslautern
Lubrication chart made o n : 2 7 . 1 0 . 2 0 0 5 rev. dale:
ga_„04 Q w
Nr
a t
Mobil° L W A Shell
0 Tribol®
TEXACO TOTAL
Shell Tellus 22
1 Mobil DTE 22 Hydo 22 Rando HD 22 Azolla ZS 22 Tribol 943 AW 22
Shell Tellus S 22
Mobil DTE 25 Hydo MV 46 Shell Tellus 46 Tribol 943 AW 46

2 Rando HD 46 Azolla ZS 46
Mobil DTE Excel 46 Hydo 46 Shell Tellus S 46
Mobil DTE 26 Hydo MV 68 Shell Tellus 68 Tribol 943 AW 68

3 Rando HD 68 Azolla ZS 68
Mobil DTE Excel 68 Hydo 68 Shell Tellus S 68
4 Mobil Glygoyle HE 680 Optiflex A 680 - - - Tribol 800/680
5 Mobil Glygoyle HE 1000 Optiflex A 1000 - - - Tribol 800/1000
Multifak EP 2
Olista Longtime 2
6 Mobilux 2 Shell Alvania RL2 Multifak MP 2 Multis EP 2 Tribol 4020/220-2
Olit 2 EP
Multifak 142
Olista Longtime 3
7 Mobilux 3 Shell Alvania RL3 Multifak Premium 3 Multis EP 3 -
Olit 3 EP
Thermogrease 2
8 - - Altis SH 2 Tribol 4747/220-2
Viscotemp 2
Olista Longtime 2 Multis EP 2 Tribol 4747/220-2

9 Mobilgrease XHP 222 Molytex EP2
Olit 2 EP Multis MS 2 Molub-Alloy 860/220-2
Formtk06.xls Formular. TK06, Rev.: 04, Rev-Dat.: 26.10.2005, Pt 4/5

Schmierstofftabelle
GEBR. PFEIFFER A G
Kaiserslautern
Lubrication chart
Die in dieser Tabelle aufgeftihrten Schmierstoffe sind bei den Verkaufsabteilungen der nachstehenden Mineralolgesellschaften zu beziehen. Jede der genannten Gesellschaften unterhelt einen schmiertechnischen Dienst,
dessen Ingenieure unseren Kunden auf Wunsch zur Beratung in alien Fragen der zweckmalligen Schmierung zur VerfUgung stehen.
The lubricants set out in this table are from the sales departments of the following companies. Each of these companies has a lubrication service, whose engineers will, on request, gladly advise our customers on all questions
relating to suitable lubrication.
Les lubrifiants indiques dans ce tableau de grassage peuvent etre approvisionnes aupros des services commerciaux des societes se petrolieres mentionnees ci-dessous. Les ingenieurs des services techniques des ces societes
se tiennent a la disposition de nos clients pour toute consultation en matiere de grassage.
• A R A L Aktiengesellschaft - Wittener Stage 45 D-44789 Bochum FUCHS LUBRITECH GmbH - Hans Reiner Str. 7-13 D-67685 Weilerbach
ARAL-VerhiebsgeselischaftimAuslandauf Anfrage. " F " . . 1 5 VertretungenundLizenzfertigungenInEuropaundUberseeeauf Anfrage.
AgenciesofARALAG InEuropean countries. LUBRITECH Adresse of representativesandlicencees inEuropeandoverseasupon request.
Representationsdela societeARALAG dansl'Europe entiere. LesaddressesdenosrepresentationsetdenosfabricationsdelicenceenEuropeetoutre-mersontavotre dispositon.
BECHEM t) CARL BECHEM GMBH - Weststralle 120 0-58089 Hagen KLUBER LUBRICATION MUNCHEN KG - Geisenhausenerstr. 7 D-81379 MOnchen
BECHEM VertretungenIn derganzen Well.
HIGH-LUB BECHEM representati
t ohns all over
e world. 7 / KLOBER-Gesellschaftenund-Vertretungen in derganzen Welt.
K l a n KLOBER companiesandrepresentations all overthe world.
RepresentationsBECHEMdanslemonde entier. f ISMCA770N Socletes et representationsKLUBERdanslemonde entier.
cB P BP iSchmierstoff GmbHM - NeuhOfer BrOckenstr. 127-152 D-21107 Hamburg Schmierstoffe GmbH - Moorgburger Bogen 12 D-21079 Hamburg
and:DieBP-Gesellschaftenin derganzen Welt.O
ImImAusl B I L
M O b . I11. ImAusland: DieMOBIL-Gesellschaften in derganzen Welt
BPcompaniesall overthe wodd. MOBIL-companies all overthe world.
LescompagniesBPdanslemonde entler. LesCompangnlesMOBIL- danslemonde entier.
0 T e x a c o Deutschland GmbH - Grafenberger Allee 124 D-40237 Dusseldorf e Z t r o i . C a s t r o ! Industrie GmbH - Performance Lubrication - Erkelenzer Str. 20 D-41179 Monchengladbach
InAusland:TEXACOund CIATEX
Gesellschaften inderganzen Well. NiededassungenundVertretungen far Optimal.TribolLindMolub-AlloyProdukte wellweit.
TEXAXOandCALTEXCompaniesall overthe world. Branchofficesanddistributors for Optimol,TribalandMolub-Alloyproducts worldwide.
CALTEX L e s SecretesTEXACOetCLATEXdenslemondeenter. S e c r e t e s , SecretesetrepresentationspourlesprouitsOptimol, Tito etMolub-Alloydanslemonde entier.
Castro! Industrie GmbH - Performance Lubrication - Erkelenzer Str. 20 0-41179 Mrinchengladbach Deutsche Shell AG - Uberseering 35 D-2297 Hamburg
NiededassungenundVertretungen far OptimolTribalumdMolub-AlloyProdukte weltweit. ImAusland:Dieshell-Gesellschaften in derganzen Welt.
0 Branchofficesanddistributorsfor Optimol,TribalandMolub-Alloyproducts worldwide. Shellcompaniesall overdthe world.
Societeset representationspourlesproduitsOptimol,Tribal et Molub-Alloydanslemonde antler. Sh e I I L e s compagniesShelldanslemonde enter.
n ' " w DEA D E A Mineraloel AG - Uberseering 40 D-22297 Hamburg e l k T e x a c o Deutschland GmbH - Grafenberger Allee 124 0-40237 Dusseldorf
ImAusland:DEAVertdebsgeselischaftenundVertiebspartnerin Europa W i mTEXAusland: T TEXCompaniesall overtheworldTEXACOa
ACOandCAL Geselischaftenin
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I v D E A marketingCompaniesandDEAmarketingpartners in Europe
DistributeursDEAen Europe TEXACO L e s SocratesTEXACOetCLATEXdanslemonde entier
ESSO Deutschland GmbH - Moorburger Bogen 12 D-21079 Hamburg TOTAL Deutschland GmbH - SchOtzenstrasse 25 D-10117 Berlin
Esso u n d denExxonMobil/ESSO/MobilVertretungenanaliennamhaften Platzen. ImAusland:TOTALGesellschaftenIn derganzen Well.
ImAusland:ExxonMobiftESSO/MobilGesellschaften in derganzen Welt. TOTAL-Companiesall overthe world.
ExxonMobil/ESSO/Mobilcompaniesall overtheworld. Sodeles ExxonMobil/E550/Moblldans lemonde entler. TOTAL S o c r a t e s TOTALdanslemonde enter.
/ " . a F U C H S DEA Schmlerstoffe GmbH & Co. KG - Friesenheimer 15 D-68169 Mannheim Castro! Industrie GmbH - Performance Lubrication - Erkelenzer Str. 20 0-41179 Manchengladbach
F U C H S I r n Ausiand:DieFUCHSGesellschaftenInderganzen Welt T r i b o l e NiededassungenundVertretungen far Optimal,TribalumdMolub-AlloyProdukte weltwelt.
''''"ijohi C o m p a n i e s andrepresentations all overthe world. Branchofficesanddistributors for Optimal,Tribe'andMolub-Alloyproducts worldwide.
societes et representationsdanslemonde entler. SocialesetrepresentationspourlesproduitsOptimal,Tribal et Molub-Alloydanslemonde entier.
Formtk06.xls Formular: TK06, Rev.: 04, Rev-Dat.: 26.10.2005, Pt 5/5

BA200500591-E/D
KAISERSLAUTERN
.2006
8.4 R e p Repair
a i r
Repair works
works must
must be
be carried
carried out
out on
on shut-down
shut-down machines
machines only.
only. Ensure
Ensure that
that the
the
machine cannot be switched on unintentionally.
unintentionally.
During operation some parts of the machine become very hot. Risk of burning!
burning!
Before carrying out any repair works wait until the machine has cooled down.
Repair works
works must
must be
be carried
carried out
out by
by maintenance
maintenance personnel
personnel assigned
assigned to
to the
the job
job
(refer to
to chapter
chapter 2.4).
2.4). Beside
Beside standard
standard repair
repair works
works special
special works
works are
are required
required
which demand further specific knowledge of the machine.
machine.
We recommend
recommend therefore,
therefore, to
to have
have these
these repair
repair works
works carried
carried out
out by
by one
one of
of our
our
qualified supervisors.
supervisors.
Should these
these repair
repair works
works be
be carried
carried out
out without
without our
our experts,
experts, we
we cannot
cannot be
be held
held
liable for these works nor for possible consequential damages.
damages.
Repair works
works occurring
occurring within
within the
the guarantee
guarantee period
period must
must be
be carried
carried out
out by
by our
our
qualified supervisors or with our written approval.
Should repair
repair works
works bebe necessary
necessary which
which are
are mentioned
mentioned neither
neither in
in the
the following
following
chapters nor
nor in
in the
the documents
documents on
on the
the relevant
relevant plant
plant components
components (chapter
(chapter 11)
11)
contact GEBR. PFEIFFER AG.
parts required
All parts required for
for repair
repair works,
works, such
such as
as lifting
lifting gear,
gear, lifting
lifting aids,
aids, fastening
fastening parts
parts
etc., must
must bebe checked
checked forfor damages
damages and
and wear
wear before use.
use. Damaged
Damaged or or worn
worn parts
parts
must not be used any longer and must be replaced by new original parts.
If repair
repair works
works are
are to
to be
be carried
carried out
out for
for which
which the
the existing
existing platforms
platforms are
are not
not
sufficient, suitable
suitable working
working platforms
platforms (e.g.
(e.g. lifting
lifting platforms)
platforms) or scaffolds must be used
in compliance with the local regulations for accident prevention.
prevention.
Several parts
parts are
are provided
provided with
with threads
threads for
for eye
eye bolts
bolts for
for transport
transport and
and erection
erection
purposes. These
These threads
threads are
are sealed
sealed with
with hexagon
hexagon head
head bolts
bolts or
or set screws.
screws. After
After
remove the eye bolts and seal the threads to protect eye bolts and set
erection remove the eye bolts and seal the threads to protect eye bolts and set
screws from wear.
Attention! O nOnce replace self-locking nuts with new ones.

c e they have been loosed, replace
Danger! D oDo not enter the grinding zone of the mill when the grinding rollers
rollers are
lifted up.
ge0500591-84.doc P a g e Page 11 // 38
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KAISERSLAUTERN
.2006
Weights
Weights
These are the weights to be considered for repair works on the plant:
- mill
mill gearbox (without oil filling) 7 7 , 0 0 77,000
0 kg
kg
- grinding
grinding bowl (without grinding plate) 4 6 , 0 0 46,000
0 kg
kg
- grinding
grinding plate segment I . I. 4 4 440
0 kgkg
II. 1 4 144 kg
4 kg
- grinding
grinding roller, complete 3 6 , 6 0 036,600 kg
kg
- pressure
pressure frame 2 7 , 0 0 0 27,000 kg
kg
- classifier,
classifier, complete 5 5 , 5 0 055,500 kg
kg
- outlet
outlet duct with bearing
bearing and
separating wheel 2 7 , 0 0 027,000 kg
kg
- classifier
classifier top part without outlet duct, 1 3 , 2 0 13,200
0 kg
kg
- classifier
classifier top part with outlet duct
duct
bearing and separating wheel 4 0 , 0 0 40,000
0 kg
kg
- classifier
classifier bottom part with
with
components 1 5 , 3 0 0 15,300 kg
kg
- three
three flap gate lock 12,000 kg
kg
For further
further details
details on
on the
the individual
individual weights
weights see
see the
the spare
spare parts
parts lists
lists (also
(also see
see
chapter 9) and the documents on the relevant plant components (chapter 11).
Drawing reference
reference
The following
following chapters
chapters on
on repair
repair include
include references
references toto various
various drawings.
drawings. These
These
drawings are
are enclosed
enclosed in
in the
the annex
annex of of chapter 8, the
the drawings
drawings ofof spare
spare parts
parts are
are
included in chapter 9.
ge0500591-84.doc P a g e Page 2 / 38
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KAISERSLAUTERN
.2006
8.4.1
8.4.1 H o How
w to lift the classifier off the grinding plant
Observe basic
basic safety
safety instructions
instructions contained
contained in
in chapter
chapter 2 and
and the
the instructions
instructions in
in
chapter 8.4.
Danger! S w iSwitch
t c h off machine and secure it against restart.
Danger! M a cMachine temperatures.

h i n e is operated at high temperatures.
Risk of burns!
burns!
for machine
Wait for machine to cool
cool down
down before
before carrying
carrying out
out any
any work
work on
on the
the
classifier.
classifier.
Important! B Be weights stated

e sure to take into account that the weights stated increase
increase and the
the
max. capacity
capacity ooff the
the rope
rope has
has tto be adapted
o be adapted according
according tto
o thethe
additions aand
n d t hthe modifications made
e modifications made bby y ththe customer (e.g.
e customer (e.g.
insulation, additional platforms, additional lining etc.).
Danger! T h The complete classifier

e complete classifier must
must not
not be
be lifted
lifted up
up iiff the
the weight
weight has
has
increased or
or ifif the
the wall
wall thickness
thickness has
has decreased
decreased due due to to wear.
wear. The
The
max. mass that can be lifted up must be recalculated.
recalculated.
Danger! E n sEnsure
u r e that all electric lines are dead.
Remove the electric connection cable of the classifier drive.

drive.
Remove the section of the ducting at the classifier outlet duct.
Proceed to section C for instructions if only the outlet duct and the separating wheel
need to be removed.
removed.
Remove infeed chute on the material inlet of classifier top part.
If the complete classifier has to be lifted, continue with section

section B.
ge0500591-84.doc P a g e Page 3 / 38
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KAISERSLAUTERN
.2006
A) H How
o w to lift the classifier top part off the classifier bottom part
(The item numbers refer to the "Spare parts drawing SLS".)
Either remove
remove top
top part
part of
of the
the classifier
classifier (item
(item 150)
150) complete
complete with
with outlet
outlet duct
duct
(item 185), or lift off classifier top part separately after removing the
the outlet duct
(refer to section C).
Open the door to the classifier top part (item 151).
Provide a suitable scaffold allowing access to the classifier top part.
Loosen the screw connections between louvre and grit cone (item 120).
Loosen screw
screw connections
connections between
between classifier
classifier top
top part
part and
and classifier
classifier bottom
bottom
part (item 103).
Danger! D Do
o not suspend the outlet duct by the ribs (item 176).
Use suspension
suspension eyes
eyes (item
(item 171)171) to suspend
suspend top top part
part of the classifier together
the outlet duct and lift
with the lift it off, or else remove outlet duct first, then
then suspend
suspend
classifier top part by the flange and lift lift it off.
Important! F aFasten ropes, chains

s t e n ropes, chains or rods in such
such a way
way that no pressure is
applied onto
onto the
the gear
gear and motor.
motor. If this is not
not possible,
possible, remove
remove
the gear and motor first (see chapter 8.4.14).
8.4.14).
Set down the classifier top part at a suitable place.
The erection of the classifier top part is carried out in reverse order.
Important! B eBefore placing the

f o r e placing the classifier
classifier top part
part onto
onto the
the classifier
classifier bottom
part it might be necessary to stick a new sealing cord (item 104)
onto the flange of the classifier bottom part.
part.
ge0500591-84.doc P a g e Page 4 / 38
BA200500591-E/D
KAISERSLAUTERN
.2006
B) H How
o w to lift complete classifier off the mill
(The item numbers refer to the "Spare parts drawing MPS"

MPS" or the "Spare parts
drawing MPS or SLS").
SLS").
The classifier
classifier cancan be
be removed
removed either
either completely,
completely, i.e.
i.e. in
in one
one part,
part, or
or in
in two
two
parts (i.e.
(i.e. first
first the
the classifier
classifier top
top part
part as
as described
described in in section
section A,
A, then
then thethe
classifier bottom part).
Loosen fastening
fastening screws of central fall pipe (item 121.1) and pull
pull the latter into
into
the grit cone (SLS-item 121) by means of grab hoists.
Remove the the differential

pressure measuring
measuring line
line (MPS-item
(MPS-item 750)
750) aatt the
the
transition to the classifier.
Loosen the low pressure hoses (MPS item 924) from the ring mains of the
water cooling system for the torque support of pressure frame (MPS item
900).
900).
Loosen the
the screw
screw connections
connections between
between mill
mill and
and classifier
classifier bottom part
part (MPS-
items 722-724).
722-724).
Danger! D oDo not suspend the

the complete
complete classifier from the
the ribs
ribs (SLS-item
(SLS-item
176)
176) welded to the classifier outlet duct!
Hang up
up the
the classifier
classifier bottom
bottom partpart (by
(by the
the flange)
flange) and
and lift
lift itit up
up or
or lift
lift up
up the
the
complete classifier and put
put itit down
down in
in aa suitable
suitable place.
place. For
For this, use use the
the three
suspension eyes (SLS-item 171).

such a way
applied onto
onto the
the gear
gear and motor.
motor. If this is not
not possible,
possible, remove
remove
8.4.14).
Important! S iSince the grit

n c e the grit cone
cone (SLS-item
(SLS-item 121)
121) projects
projects from the
the bottom
bottom of
of
the classifier
classifier bottom
bottom part,
part, uuse appropriate supports
s e appropriate supports when
when
putting the classifier bottom part onto its flange.
reverse order.
The erection of the classifier is carried out in reverse

f o r e placing the classifier onto the mill it might be necessary
necessary
to stick a new sealing cord (MPS-item 721) onto the mill flange.
ge0500591-84.doc P a g e Page 5 / 38
BA200500591-E/D
KAISERSLAUTERN
.2006
C) H How
o w to lift the outlet duct off the classifier top part
(The item numbers refer to the "Spare parts drawing SLS".)
Loosen screw
screw connections
connections (item
(item 187)
187) between
between outlet
outlet duct
duct and
and top part of the
classifier.
classifier.
Lift off
off outlet
outlet duct
duct (item
(item 185)
185) with
with bearing
bearing (item
(item 200)
200) and
and separating
separating wheel
wheel
(items 160-169) using the suspension eyes (item 171).

such a way
applied onto
onto the
the gear and motor.
motor. If this is
is not
not possible, remove
remove
8.4.14).
Attention! D Do
o not place the outlet duct on the separating wheel.
Danger! W hWhen putting the

e n putting the outlet
outlet duct
duct down,
down, secure
secure itit against
against falling
falling
over.
Put outlet duct down in a suitable place.
Important! A As the separating

s the separating wheel
wheel (item
(item 160-169)
160-169) protrudes
protrudes downwards,
downwards,
provide outlet duct with suitable substructure.
substructure.
The erection of the outlet duct is carried out in reverse order.

f o r e placing the outlet duct on the
the classifier
classifier top part, it might
be necessary
necessary to to stick
stick aa new
new sealing
sealing cord
cord (item
(item 188)
188) onto
onto the
the
classifier top part.
ge0500591-84.doc P a g e Page 6 / 38
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KAISERSLAUTERN
.2006
8.4.2 R e mRemoval
o v a l and mounting of grinding rollers
The removal and

and mounting of the grinding rollers
rollers is carried out
out by means of the Lift-
and-Swing System
System shown
shown inin the
the drawing
drawing "Lift-and-Swing
"Lift-and-Swing System"
System" (see
(see chapter
chapter 8 -
Annex).
Annex).
The item numbers 200 - 999 refer to the "Spare parts drawing MPS" (see chapter 9).
The item numbers

numbers indicated
indicated "SLS
“SLS item
item X)0("
XXX” refer
refer to the "Spare
“Spare parts drawing SLS"
SLS”
(see chapter 9).
platform must
A suitable working platform must be available for the removal of the grinding rollers.
rollers.
Observe the swing radii of the maintenance door and the grinding roller!
Observe the
the basic
basic safety
safety instructions
instructions provided
provided in
in chapter
chapter 2 and
and the
the instructions
instructions in
in
chapter 8.4.
Important! F o
For removing the
r removing the grinding
grinding rollers
rollers make
make sure
sure they
they are
are positioned
positioned onon
the grinding plate at an angle of 15° + 0.5°.
If the angle
angle isis greater,
greater, lift
lift the
the grinding
grinding rollers
rollers briefly
briefly with
with the
the tension
tension
hydraulics causing
causing them
them to to swing
swing inside.
inside. After
After lowering
lowering the
the grinding
grinding
rollers, get them to the right angle using the maintenance drive.

Danger! D u rDuring
i n g operation the machine becomes very hot.
Risk of burns!
burns!
Before carrying
carrying out
out any works on
on the
the mill, wait until the
the machine has
cooled down.

r works in the
the mill
mill interior
interior ensure
ensure that
that itit is
is sufficiently
sufficiently aired.
aired. IIff
necessary wear suitable protection equipment.
equipment.
Danger! W eWear
a r aa safety
safety harness,
harness, oorr enlarge
enlarge the
the existing
existing platform
platform using
using aa
suitable working platform.
Attention! O bObserve
s e r v e the tightening torques indicated in the drawings.
drawings.
Remove torque
torque support
support of
of pressure
pressure frame
frame (item
(item 900) inin the
the pivoting
pivoting area
area of
of the
the
maintenance door as described
described in in chapter
chapter 8.4.10, or,
or, alternatively,
alternatively, remove
remove the door
completely from the mill after opening it.
Open the maintenance door and swing it aside.
When
Attention! W h e n opening the maintenance door do not slam it against the torque
support of the pressure frame!
Remove the
the lining
lining segments
segments of the air guide cone
cone (item
(item 223) from
from around
around the door
as well as the detachable segment of the ported air ring.
ge0500591-84.doc P a g e Page 7 / 38
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KAISERSLAUTERN
.2006
Remove the parts of the water injection system (item 735) from the grinding zone.
Loosen covers
covers (item
(item 866)
866) from
from the
the pressure
pressure yokes
yokes (item
(item 360)
360) so
so that
that the
the grinding
grinding
roller stop parts (items 865-877) hang freely.
Dismantle and remove the three seal air ducts (item 601) from the grinding rollers.
Important! C oCover
v e r the seal air openings to protect them from dust.
Fasten the covers (item 9) to the pressure yokes (item 360).
Open the door to the grit cone (SLS item 121.4).
Mount an appropriate
appropriate scaffold
scaffold for
for accessing the
the grit
grit cone
cone (SLS item 121)
121) in
in aa way
way
that the
the hub
hub locking
locking component
component of of the
the classifier
classifier bearing
bearing (SLS
(SLS item
item 127)
127) can
can be
be
reached.
reached.
Replace screw plug (item 83) with lifting eye bolt (item 82).
Suspend a grab hoist from these lifting eye bolts.
Loosen fastening screws of central fall pipe (SLS item 121.1).
Then pull
pull up
up fall pipe into grit cone by means of grab hoist and fasten
fasten fall pipe
pipe onto
grit cone by means of safety plates (item 85).
Suspend aa grab
grab hoist between the
the transportation
transportation eye
eye (item
(item 32)
32) of the grit cone and
the lifting eye bolt of the sinkable central column (item 243).
Remove the manhole cover in the cover hood (item 240).
Remove thethe fastening

fastening screws
screws from
from the
the sinkable
sinkable central
central column,
column, pull
pull the
the central
central
column out
out of
of the
the cover
cover hood
hood (item
(item 240)
240) by
by means
means of
of the
the hoist
hoist and
and secure
secure the
the
central column (item 243) with the same fastening screws.
Mount the three supporting arms

arms (item 4) with the
the jibs (item 5) to the central column
column
proceeding as follows:
First possibility
possibility
- pput the three

u t the three supporting
supporting arms
arms with
with the
the jibs
jibs down
down onto
onto the
the grinding
grinding bowl
bowl and
and
fasten them with screws (item 56) onto the central column (item 243),
- slightly
slightly tighten screws (item 56),
- pull
pull up
up the
the three
three supporting arms
arms by means of grab hoists
hoists and fasten
fasten them
them with
with
screws (item 46) onto the cover of the central column,
- then
then clamp the three supporting arms by means of the screws (item 56).
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GEBR. PFEIFFER AG Chapter 8 B A 2 0 0 5 0 BA200500591-E/D
0 5 9 1 - E / D
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KAISERSLAUTERN Maintenance E d i t i Edition
o n 0 404.2006
.2006
possibility
Second possibility
- l ilift arm with two

f t the first supporting arm two jibs by means of the hoist and fasten
fasten itit to the
central column using the screw (item 46),
- l ilift
f t the second supporting arm and fasten it to the central column,
- when
when the third supporting
supporting arm is lifted clamp the three supporting arms by means
means
of the screws (item 56).
Mount the bracket (item 6) to the pressure yoke.
Attention! K eKeep
e p aa distance
distance of
of about
about 10
10 mm
mm between
between the
the brackets
brackets and
and the
the
supporting arms to avoid unnecessary bending loads.
Important! S l iSlightly loosen the

g h t l y loosen the screws
screws (item
(item 56) to
to adjust
adjust the
the height
height ooff the
the
supporting armsarms by
by means
means of the screws
screws (item
(item 46) and
and to
to adjust
adjust the
the
supporting arms by turning.
turning.
Use the cotter bolts (item 7) to connect the brackets with the supporting arms.
Important! S l iSlightly loosen the

g h t l y loosen the screws
screws (item
(item 53) to to adjust
adjust the
the length
length ooff the
the
supporting armsarms by
by moving
moving the
the jibs
jibs (item
(item 5). The
The brackets
brackets can
can be be
aligned after loosening the screws (item 61).
Danger! U sUse wedges to secure the grinding rollers

e wood wedges rollers against rolling on
on the
the
grinding track.
Remove the covers of the three openings in the classifier flange and screw
screw the three
lifting eye bolts (item 45) into the pressure frame.
Remove thethe six

six connecting
connecting butt
butt straps
straps (item
(item 862) between
between grinding
grinding rollers
rollers and
and
pressure frame.
Raise the pressure frame with the

the tensioning hydraulics
hydraulics and secure
secure it with the
the three
bolts (item
(item 15). Fasten
Fasten the bolts
bolts by means of screws (item
(item 43). Then
Then switch
switch off the
hydraulic unit.
Danger! D oDo not

not enter
enter the
the mill
mill until
until the
the pressure
pressure frame
frame is
is secured
secured with
with the
the
bolts.
bolts.
Important! F o
For raising and
r raising and lowering
lowering ooff the
the pressure
pressure frame
frame see
see operating
operating
description ooff t h
the tensioning hydraulics
e tensioning hydraulics (Operating
(Operating instructions
instructions
"Hydraulic unit - Grinding roller suspension system", chapter 11).
Remove the six rollers (item 712) from the pressure yokes.
yokes.
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Important! I fIf the roller sockets (item

(item 710
710 or 711) are removed from
from the pressure
pressure
(item 400)
frame (item 400) oror from
from the
the pressure
pressure yoke
yoke (item
(item 360), the
the fitting
fitting
position ofof the
the roller
roller sockets
sockets must
must be
be written
written down
down before
before they
they are
are
removed (also(also refer
refer t to drawing "Grinding
o drawing “Grinding roller
roller —– arrangement
arrangement
drawing” (Annex).
drawing" in chapter 8 (Annex).
Mount the
the Lift-and-Swing
Lift-and-Swing device
device (items
(items 11 -- 3) to
to the
the mill
mill housing
housing exterior.
exterior. Proceed
Proceed
as follows:
- remove,
remove, inin the
the classifier
classifier bottom
bottom part,
part, the
the lid
lid over
over the
the opening
opening for
for the
the rotary
rotary
actuator,
actuator,
- pput column onto

u t the Lift-and-Swing column onto the
the console
console of the mill housing
housing and
and hook
hook the
bottom flange
flange ooff the
the Lift-and-Swing
device onto
onto the
the supporting
supporting stand
stand (items
(items
10+11),
10+11),
- fasten
fasten aa hoist
hoist to the Lift-and-Swing device
device and
and the
the lifting
lifting eye
eye bolt
bolt (item 244.6)
244.6) in
the sinkable central column.
Attention! E nEnsure column is a

s u r e that the lifting eye bolt screwed into the central column
high-strength lifting eye bolt (recognizable by its octagonal shape).
- pull
pull over
over the Lift-and-Swing column
column by
by means
means of the hoist and
and fasten
fasten itit with the
the
screws (items 51
51 and
and 79),
79),
- then
then remove hook and hoist.
Connect the hydraulic unit (item 20).
Attention! E nEnsure that the

s u r e that the hose
hose pipes
pipes (items
(items 28
28 and
and 29)29) for
for the
the hydraulic
hydraulic
cylinder (item
(item 21)
21) and
and the
the rotary
rotary actuator
actuator (item
(item 22)
22) are
are correctly
correctly
connected.
connected.
Important! T hThe with quick-action couplings,

e connections on the unit are fitted with couplings, i.e.
i.e.
the hydraulic
hydraulic oil remains
remains in
in the
the hoses
hoses when
when these
these are
are disconnected
disconnected
and the pressure is kept up.
Swing the supporting foot (item 3) into the mill.
For removal of the grinding rollers move them with the maintenance drive to position
position
them exactly over the supporting foot.
Important! F o
For details on
r details on the
the operation
operation of
of the maintenance
maintenance drive
drive see
see operating
operating
instructions from the supplier of the gearbox —
– chapter 11.
Use the two turnbuckles (items 40, 41 41 and

and 42)
42) and the bolts (item 12) with the spring
spring
cotters (item 37)
37) and thethe screw (item 49) to fasten the
the grinding roller
roller to the Lift-and-
Swing column.
column. Fill
Fill the
the distance to the screw with the
the compensating
compensating plates
plates (item 77)
77)
so that
that after
after tightening
tightening the
the screw
screw the
the pressure
pressure yoke
yoke and
and the
the head
head ofof the screw
screw fit
fit
tightly.
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Danger! T h The
e spring cotters (item 37) must be inserted to secure the bolts (item
12).
12).
Pull out the cotter bolts (item 7).
Raise the grinding roller by means of the hydraulic cylinder by activating the relevant
relevant
valve atat the
the hydraulic
hydraulic unit
unit (see
(see Operating
Operating instructions
instructions "Hydraulic
"Hydraulic unit
unit -- Grinding
Grinding
roller suspension system", chapter 11).
Danger! B e fBefore swinging out

o r e swinging out the
the grinding
grinding roller
roller secure
secure the
the raised
raised Lift-and-
Lift-and-
Swing column
column using
using the
the locking
locking bolt
bolt (item 14) and the spring
spring cotters
cotters
(item 34).
Important! T To
o avoid unnecessary frictions ensure that the locking bolt does not fit
tight. The
The washer (item 19) must be placed underneath.
underneath.
If necessary, remove the jib (item 5) before swinging out the grinding roller.
Swing the
the grinding
grinding roller
roller out of the mill
mill housing
housing by
by means
means of the rotary
rotary actuator by
activating the relevant valve at the hydraulic unit.
Important! T hThe with shock

e motor is fitted with shock absorption
absorption in
in limit
limit position
position which
which is
is set
set
at the
the manufacturer's
manufacturer’s works.
works. (For
(For details on
on the
the motor
motor see
see separate
separate
operating instructions, chapter 11).
Important! F o
For the Lift-and-Swing
r activating the Lift-and-Swing device
device lubricate
lubricate itit at
at the
the lubrication
lubrication
points indicated in the drawing.
drawing.
For transport of the grinding rollers use the hooks on the sides of the pressure yoke.
Important! T hThe
e lining of the pressure yoke can be be removed
removed around
around the
the hooks
hooks to
to
facilitate the fastening of the ropes.
When the grinding roller is suspended from the crane, loosen

loosen the turnbuckles by
pulling out the bolt (item 12) on the pressure yoke and then loosen the screw or the
the
threaded rod (item 49) and lift up the grinding roller.
rollers by means of the Lift-and-Swing device

The mounting of the grinding rollers device and the
the
removal of the parts of the Lift-and-Swing device is carried out in reverse order.
The grinding
grinding rollers
rollers must
must be placed onto
onto the
the supporting
supporting foot
foot (item 3) at an angle
angle of
15°.
15°.
Important! M Make
a k e sure to suspend the rollers from the crane at 15° already.
The jibs
jibs (item
(item 5) removed
removed during
during disassembly
disassembly must be fitted back back into
into their
their original
position to make sure the rollers are refitted in their original position during
during assembly
assembly
(which is important for lowering the pressure frame).
frame).
Refit the roller

roller sockets (items
(items 710
710 and
and 711) into
into the position they
they were in
in before
before the
removal of the grinding rollers.
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Important! W When mounting the

h e n mounting the rollers and roller
roller sockets (items 710
710 to 712),
712), also
also
“Grinding
observe drawing "Grinding roller –
— arrangement drawing” in chapter 8
drawing" in chapter
(Annex).
(Annex).
When lowering
lowering the
the pressure
pressure frame
frame ensure
ensure that
that the grinding
grinding roller
roller stop parts
parts (items
(items
865-877) do not get jammed at the pressure yokes (item 360).
When lowering
lowering the
the pressure
pressure frame
frame ensure
ensure that
that the
the rollers
rollers (item
(item 712) are
are fully
fully
inserted in the sockets of the pressure frame.
removal of
After removal of the
the Lift-and-Swing
device seal
seal all
all threads
threads in
in housing,
housing, pressure
pressure
and pressure
frame and pressure yoke,
yoke, which
which were
were used
used for
for mounting
mounting the
the individual
individual parts,
parts, with
with
screws to protect them from wear.
Important! A fAfter system grease

t e r removal of the Lift-and-Swing system grease or oil the Lift-and-
Swing column
column and
and ensure
ensure that
that all
all parts
parts of the Lift-and-Swing
device
are stored in a corrosion-proof place.
place.
Note:
Note: The grinding
grinding rollers
rollers can
can also
also be
be removed
removed by by lifting
lifting them
them up
up from
from
above the mill with dismantled classifier. For this purpose, support thethe
grinding rollers
rollers by means of the sinkable central column
column as described
described
above.
above.
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l a c e m e n t of wear segments of the grinding rollers
(See "Spare parts drawing MPS grinding roller", item 301.)
Observe the
the basic
basic safety
safety instructions
provided in
in chapter
chapter 2 and
and the
the instructions
instructions in
in
chapter 8.4.
For replacement of the wear segments

segments remove
remove the grinding
grinding rollers
rollers as
as described
described in
in
chapter 8.4.2.
8.4.2.
Put down
down the
the grinding
grinding rollers
rollers with
with the
the pressure
pressure yokes
yokes facing
facing upwards
upwards (item
(item 360);
use a suitable substructure for this purpose.
purpose.
Danger! F o For removal secure

r removal secure the
the relevant
relevant wear
wear segment
segment so so that
that itit cannot
cannot fall
fall
out after
after loosening
loosening the
the clamping
clamping element
element (e.g.
(e.g. by
by slinging
slinging aa chain
chain
around the segment).
segment).
Loosen the studs (item 303) from the secured wear segment.
segment.
Remove the clamping bow (item 302).
Important! T hThe clamping bows

e clamping bows are
are provided
provided with
with threaded
threaded holes
holes for
for screwing in
in
eye bolts.
bolts. These
These threaded
threaded holes
holes are
are closed
closed with
with threaded
threaded pins
pins to
to
protect them
them against
against wear
wear and
and contamination.
contamination. Put
Put the
the studs
studs back
back in
in
after erection.
erection.
Screw the eye bolt into the side of the wear segment and remove
remove the wear segment
segment
after taking away the securing device.
Then remove all other wear segments according to the above instructions.
instructions.
Before fitting
fitting of
of the
the wear
wear segments,
segments, check
check the
the contact
contact surface
surface on
on the
the roller
roller body
body
(bearing bushing, item 320). If it is not in perfect condition, remachine it.
Prior to fitting
fitting the
the new
new wear segments alsoalso check whether the edges
edges of the contact
surfaces areare rounded
rounded oorr slanted
slanted to
to prevent
prevent pressure
pressure from
from being
being caused
caused by
by the
the
edges.
edges.
Divide t h
the bearing bushing
e bearing bushing (item
(item 3320) into 112
2 0 ) into equal sections
2 equal sections along
along t hthe
e
circumference, starting from the centre of the carrier plate, and mark (mounting aid).
Place the
the first
first wear segment centrically
centrically on
on one
one of the carrier
carrier plates on
on the
the retainer
retainer
ring (item 304) and secure it in the same way as for removal.
removal.
Press the
the wear
wear segment
segment with
with the
the help
help ofof aa pressing
pressing device
device or
or aa hydraulic
hydraulic pump
pump
the grinding
firmly on the grinding roller
roller body until
until the
the clamp
clamp bows
bows are placed
placed and
and the
the studs
studs are
are
tightened with a torque wrench.
wrench.
Use a feeler
feeler gauge after mounting each
each wear
wear segment to check
check if it fits
fits properly
properly all
around the bearing bushing. Maximum permissible gap: 0.05 mm.
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along the
Also check the fit along the lateral
lateral contact
contact surfaces for the stop ring (item
(item 304) and
for the clamp bow (item 302). Maximum permissible gap: 0.1 0.1 mm.
mm.
Important! S hShould remachine the relevant

o u l d one of these requirements not be met, remachine
part. This
This is
is done
done by
by grinding
grinding off
off the segment
segment withwith aa portable
portable hand
hand
grinder. For
For emergency
emergency repair
repair the
the fit
fit of
of the wear
wear segments can can be
be
improved by by applying
applying Diamant
Diamant Multi
Multi Metall
Metall (=
(= two-component
two-component metal
metal
putty) to the bearing bushing.
Apply the clamping bow (item 302).
Mount the studs (item 303) and tighten the nuts with a torque wrench.
wrench.
Important! F o
For torque see list of tightening torques
r tightening torque torques for screws, chapter
chapter
8.2.3.
8.2.3.
Important! W When fastening the

h e n fastening the wear
wear segments
segments ensure
ensure that
that the
the relevant
relevant wear
wear
segment is not lifted from
from the
the contact surface by tightening the the nut.
nut. If
this is
is the
the case,
case, remachine
remachine the
the lateral
lateral contact
contact surface
surface atat the
the wear
wear
segment.
segment.
Attention! E nEnsure
s u r e a proper fit!
Non-compliance with the specified tolerances
tolerances might
might lead to
to damages
damages
to the equipment and consequently to a plant failure.
Mount the
the second
second wear
wear segment
segment centrically
centrically on
on the
the second
second carrier
carrier plate (displaced
(displaced
by 180° to the first wear segment) and fasten
fasten it with the studs.
Then fit
fit the other wear segments in the remaining spaces,
spaces, proceeding
proceeding either
either to the
left or the right. Make
Make sure they sit closely at the cams between the contact surfaces
surfaces
of the wear segments.
segments.
Leave aa gapgap ofof 0.5

0.5 mm
mm to
to 22 mm
mm between
between thethe cams
cams of
of the
the wear
wear segments
segments when
when
the last
fitting the last segment
segment in
in each
each of
of the
the three
three spaces
spaces so
so that
that the
the gaps
gaps around
around the
the
circumference add up to between 1.0 mm (min) and 4.0 mm (max).
Important! I fIf new segments are fitted, regrind the cams at the contact surfaces of
the last wear segment to gogo into
into each
each of the three
three remaining
remaining spaces
spaces
to ensure snug fit.
Attention! I fIf the last

last wear
wear segment
segment to
to go
go into
into each
each of
of the remaining
remaining spaces
spaces is
is
squeezed in so that no clearance remains, the wear segment and the
roller body may suffer severe damage due to the wedging effect.
Attention! R eRetighten the studs

t i g h t e n the studs with aa torque
torque wrench
wrench after
after approximately
approximately 24 - 36
36
hours of operation.
operation.
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8.4.4 R e p Replacement segments

l a c e m e n t of grinding plate segments
(see "Spare parts drawing MPS - Group grinding bowl", item 201)
The replacement
replacement of the grinding
grinding plate
plate segments
segments (partial
(partial segments
segments II ++ II)
II) is
is carried
carried
out with
with the
the help
help of
of the
the Lift-and-Swing
Lift-and-Swing System
System shown
shown in in the
the drawing
drawing "Removal
"Removal
device for grinding plate segments" (see chapter 8, Annex).
Annex).
The item numbers 201

201 -- 249 refer to the "Spare parts drawing MPS
MPS - Group grinding
grinding
bowl" (see chapter 9).
Observe the
the basic
basic safety
safety instructions
provided in
in chapter
chapter 2 and
and the
the instructions
instructions in
in
chapter 8.4.
Remove the grinding rollers as described in chapter 8.4.2.

8.4.2.
Then fasten the work arm (item 1) to the Lift-and-Swing device.
Loosen thethe hexagon

hexagon nuts
nuts of
of the
the clamp
clamp screws
screws (item
(item 204.3)
204.3) and
and remove
remove clamp
clamp
pieces (item 203).
Start removing the grinding plate segments with an inner one (partial segment I).
Important! D uDuring the grinding process,

r i n g the process, material
material enters
enters into
into the spaces between
between
grinding plate
the individual grinding plate segments. Therefore,
Therefore, clear
clear these spaces
of the material compressed
compressed between
between the
the segments
segments before removal of
segment.
the first grinding plate segment.
plate segment, place

After removing the first grinding plate place the round sling
sling (item
(item 2) around
it.
Lift up the grinding plate segment with the help of the hydraulic cylinder by activating
activating
the relevant
relevant valve on the hydraulic
hydraulic unit (see operating instructions
instructions for
for the
the hydraulic
hydraulic
unit, chapter 11).
Danger! B e fBefore swinging out

o r e swinging out the
the grinding
grinding plate
plate segment,
segment, secure
secure the
the raised
raised
Lift-and-Swing column using the locking bolt and the spring cotters.
Important! T To avoid any

o avoid any unnecessary
unnecessary friction,
friction, ensure
ensure that
that the locking
locking bolt
bolt does
does
not fit tightly.
Swing grinding
grinding plate
plate segment
segment out of the mill housing
housing with
with the
the help
help of the hydraulic
hydraulic
rotary actuator by operating the corresponding valve on the hydraulic unit.
Danger! N e Never put more

v e r put more than
than one
one grinding
grinding plate
plate segment
segment down
down on on the
the
platform at
at aa time
time to ensure
ensure that the maximum allowable
allowable load
load for
for the
platform is not exceeded.
exceeded.
Lower the
the grinding
grinding plate
plate segment
segment onto
onto the
the platform
platform by
by retracting
retracting the
the hydraulic
hydraulic
cylinder and carry the segment away.
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segments.
Then remove the other grinding plate segments.
Before mounting the

the grinding
grinding plate
plate segments, carefully
carefully check the contact surface of
the grinding bowl. If it is no longer in perfect condition, remachine
remachine it.
Before mounting
mounting the
the grinding
grinding plate segments, also
also check whether the edges
edges of the
contact surfaces
surfaces of
of the
the cast
cast cams
cams are
are rounded
rounded or
or beveled
beveled so
so that
that no
no pressure
pressure is
is
caused by the edges on the contact surface of the grinding bowl.
Swing the
the first
first grinding
grinding plate
plate segment
segment into the
the mill
mill using
using the
the Lift-and-Swing
device
and install it.

h e n mounting the grinding
grinding plate
plate segments,
segments, ensure
ensure thatthat the
the cast
cast
cams ofof each
each small
small segment
segment (partial
(partial segment
segment II) II) fit
fit properly.
properly. Also
Also
ensure that
that all
all segments
segments are
are well
well set
set inin the
the grinding
grinding bowl.
bowl. This
This isis
checked with
with aa feeler
feeler gauge.
gauge. TheThe gap
gap width
width onon the
the contact
contact surface
surface
must nnot exceed aa maximum
o t exceed maximum ooff 0.05 0.05 mm.mm. I Iff one one ooff these
these
requirements i is s notnot met,
met, rework
rework is is necessary.
necessary. This This i is done bby
s done y
grinding the
the segment
segment withwith aa portable
portable hand
hand grinder.
grinder. For For emergency
emergency
repair the
the fit
fit ooff the
the grinding
grinding plate
plate segments
segments can can be be improved
improved by by
applying Diamant
Diamant MultiMulti Metall
Metall (=
(= two-component
two-component metal metal putty)
putty) to
to the
the
grinding bowl.
Attention! E nEnsure
s u r e a proper fit!
Non-compliance with the specified tolerances
tolerances might
might lead to
to damages
damages
to the equipment and consequently to a plant failure.
(one large inner segment and two

After inserting three segments each (one two smaller outer
ones), fit
fit clamp
clamp pieces
pieces (item
(item 203)
203) and
and tighten
tighten hexagon
hexagon nuts
nuts of the clamp
clamp screws
screws
(item 204.3) with a torque wrench.
wrench.
Important! F o
For torque see list of tightening torques
r tightening torque torques for screws, chapter
chapter
8.2.3.
8.2.3.
Then mount
mount the
the other
other grinding
grinding plate
plate segments
segments and
and fasten
fasten them
them with
with the
the clamp
clamp
pieces.
pieces.
Important! N oNote that the

t e that the grinding
grinding plate
plate segments
segments must
must be
be wedged
wedged laterally
laterally
against the
the adjacent
adjacent segments
segments with
with compensation
compensation plates
plates (item
(item
201.2).
201.2).
Then remove work arm from the Lift-and-Swing device.
Attention! R eRetighten the hexagon

t i g h t e n the hexagon nuts
nuts of
of the
the clamp
clamp screws
screws with
with the
the torque
torque
wrench after about 24 - 36 hours of operation.
operation.
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.2006
l a c e m e n t of liner plates
(see "Spare parts drawings MPS", items 701, 702, 706 and 707.
Replacement of of liner
liner plates
plates is
is carried
carried out
out through
through the
the erection
erection opening
opening in
in the
the
classifier flange.
flange.
For replacement of the liner plates suitable working platforms must be provided.
provided.
Observe thethe fundamental

fundamental safety
safety instructions
instructions laid
laid down
down i n
in chapter
chapter 2 and
and the
the
instructions laid down
down in chapter 8.4.

Danger! D u rDuring
i n g operation mill housing and inner parts become very hot.
Risk of burning!
burning!
Before replacing
replacing the
the liner
liner plates
plates wait
wait until
until the
the machine
machine is
is cooled
cooled
down.
down.
Danger! C o mCompletely release the

p l e t e l y release the pressure
pressure from
from the
the tensioning
tensioning device
device (see
(see
"Hydraulic unit
unit -Grinding
-Grinding roller
roller suspension
suspension
system", chapter 11).
Open the upper door to the pull rod housing.
Remove the erection cover from the classifier flange.

flange.
Remove the the front

front row
row (as
(as seen
seen from
from the
the door)
door) of the fastening
fastening screws
screws ofof the liner
liner
plate to the pull rod housing
housing (stud item 702.1) on the side of the pull rod housing.
Loosen the
the back
back row
row of fastening
fastening screws
screws and
and pull
pull out
out the
the shims
shims (item
(item 703)
703) to
to the
the
side. (The back row of through holes in the shims are designed as slots.)
Screw the eye bolt in the top of the liner plate.

plate.
Remove worn
worn liner
liner plate of the housing
housing (item
(item 702)
702) through
through the
the erection
erection opening
opening in
in
the classifier flange by means of a hoist.
Completely remove
remove torque
torque support
support ooff pressure
pressure frame
frame as
as described
described in
in chapter
chapter
8.4.10.
8.4.10.
having removed
After having removed the
the torque
torque support
support of
of pressure
pressure frame,
frame, the
the liner
liner plate
plate of
of the
the
housing (item 701) can be replaced.
replaced.
Screw in eye bolt into liner plate of housing (item 701).
Loosen the 2 fastening screws (item 701.2) in the mill and remove
remove shims (item 708).
Then remove
remove liner plate through the erection opening
opening in the classifier flange with the
the
help a grab hoist.
hoist.
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BA200500591-E/D
KAISERSLAUTERN
.2006
Remove thethe fastening

fastening screws
screws of the liner
liner plates to
to the
the pressure
pressure frame
frame (item
(item 706.1,
706.1,
707.1) inside
inside the pressure
pressure frame
frame and
and remove
remove the
the worn
worn liner
liner plates of the pressure
706, 707)
frame in the classifier flange (items 706, 707) through
through the
the erection opening.
opening.
Mount new liner plates of the pressure frame and firmly tighten the screws.
screws.
Fit new liner plate of the housing (item 701) with shims.
Mount torque support for pressure frame.
Mount the new liner plate of the housing (item

(item 702) and at first fasten it only with the
back row screws.
screws.
the slot
Adjust the slot between
between the
the liner
liner plates
plates indicated
indicated in
in the
the spare
spare parts
parts drawing
drawing by
by
means of the shims (item 703). For this insert from the side the shims between each
liner plate and housing.
housing. (Shims
(Shims are included in the scope of supply and are are supplied
in various thicknesses.)
thicknesses.)
Important! S e
See table "Gap
e table "Gap and
and wear
wear measurement
measurement —
– pressure
pressure frame
frame stop",
stop”,
chapter 8.2.3.
8.2.3.
Screw in the front row fastening screws and firmly tighten all screws.
Important! F o
For tightening torques
r tightening torques see
see table
table "Tightening
"Tightening torques
torques for
for screws",
screws",
chapter 8.2.3 .
Close the door to the pull rod housing, and

and mount the erection cover to the classifier
classifier
flange.
flange.
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KAISERSLAUTERN
.2006
8.4.6 R e mRemoval
o v a l of one hydraulic cylinder of the tensioning system
(see "Spare parts drawing MPS", item 550)

fundamental safety
safety instructions
instructions laid
laid down
down i n
in chapter
chapter 2 and
and the
the


pressure from
from the
the tensioning
tensioning system
system (see
(see
"Hydraulic unit
unit -Grinding
-Grinding roller
roller suspension
suspension
To remove
remove one
one hydraulic
hydraulic cylinder
cylinder completely,
completely, first
first drain
drain the
the oil
oil from
from the
the hydraulic
hydraulic
cylinder.
cylinder.
Immediately
Attention! I m m e d i a t e l y apply oil binder to any spilled oil.
Fasten the hydraulic cylinder on two grab hoists.
Remove the the bolt

bolt of
of the
the tensioning
tensioning system
system (item
(item 541)
541) as
as shown
shown in
in the
the drawing
drawing
"Fitting of tension cylinder bearing system" (see chapter 8 - annex).
annex).
To remove
remove the hydraulic
hydraulic cylinder take down
down the
the hose
hose pipes
pipes and
and loosen
loosen the
the socket
socket
(items 535 and 537).
When fitting the hydraulic cylinder fill the articulation bearing

bearing with
with new
new grease.
grease.
Important! T hThe can be

e lubricant quantity as well as the grease quality to be used can
seen from our lubrication list (see chapter 8.3).
8.3).
ducting.
After fitting vent the hydraulic cylinder and the ducting.
Attention! M aMake sure to

k e sure to completely
completely fill
fill the
the following
following items
items with
with hydraulic
hydraulic oil:
oil:
hydraulic cylinders,
cylinders, pressure
pressure ducting
ducting "A"
"A" (connection
(connection via
via hose
hose pipe
pipe
item 567), suction
suction ducting
ducting "B",
"B", pressure
pressure ductings
ductings for
for lifting
lifting "Bl,
"B1, B2,
B2,
B3" (connection via hose pipe item 568).
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.2006
8.4.7 R e pRepair
a i r of the oil pressure piping to go with the tensioning system

fundamental safety
safety instructions
instructions laid
laid down
down i n
in chapter
chapter 2 and
and the
the


pressure from
from the
the tensioning
tensioning system
system (see
(see
"Hydraulic unit
unit -Grinding
-Grinding roller
roller suspension
suspension
Take care to collect the hydraulic oil in a suitable vessel when separating
separating the pipings
pipings
or removing the hydraulic hoses.
hoses.
Immediately
Attention! I m m e d i a t e l y apply oil binder to any spilled oil.
Attention! U pUpon completion of repair works and

o n completion and before
before restart take care to flush
impurities.
the oil pressure piping in order to remove any impurities.
Flushing of
of the oil
oil pressure
pressure piping is
is effected
effected as
as described
described in
in the
the drawing
drawing "flushing
"flushing
equipment" (see chapter 8 - annex).
annex).
ge0500591-84.doc P a g e Page 20 / 38
GEBR. PFEIFFER
BA200500591-E/D
KAISERSLAUTERN
.2006
8.4.8 R e p lReplacement and radial

a c e m e n t of roller bearings and radial shaft sealing rings
rings of the grinding rollers
rollers
(See "Spare parts drawing MPS",

MPS", items
items 341
341 and
and 342
342 as well as 331).
8.4.8.1
8.4.8.1 P r ePreparatory
p a r a t o r y work
Observe the
the basic
basic safety
safety instructions
provided in
in chapter
chapter 2 and
and the
the instructions
instructions in
in
chapter 8.4.

8.4.2.
Put down
down the
the grinding
grinding rollers
rollers with
with pressure
pressure yokes
yokes (item
(item 360)
360) facing
facing upwards
upwards and
and
shim them as appropriate.
appropriate.
Remove pressure yoke (item 360) as described in chapter 8.4.9.

8.4.9.
Attention! D uDuring assembly of grinding

r i n g assembly grinding roller,
roller, tighten
tighten all
all screws
screws with
with the
the help
help of
a torque wrench.
Important! R eRefer torques for screws", chapter 8.2.3.

f e r to table "Tightening torques 8.2.3.
8.4.8.2 R e Removal
m o v a l of radial shaft sealing rings
Preparatory work to be carried out as described in chapter 8.4.8.1.

8.4.8.1.
First of
of all
all loosen
loosen the
the screws
screws (item
(item 353.1)
353.1) of
of the
the closed
closed bearing
bearing lid
lid (item
(item 353)
353) in
in
order not to shift the roller bearings when
when removing
removing the
the open
open bearing lid
lid (item
(item 321).
For this, loosen one screw (item 353.1) after the other and retighten them manually.
Then remove
remove the
the inner
inner seal
seal air
air sealing
sealing ring
ring (item
(item 322)
322) and
and open
open bearing
bearing lid
lid (item
(item
321) with the radial shaft sealing rings (item 331).
Remove the radial shaft sealing rings from the open bearing lid.
t i n g of radial shaft sealing rings
Before fitting
fitting the
the radial
radial shaft
shaft sealing
sealing rings,
rings, check
check the
the surface
surface of the wear
wear bushing
(item 330). If it is not OK, the wear bushing must be replaced as well.
Mount the
the first
first shaft
shaft sealing
sealing ring
ring (item
(item 331)
331) in
in the
the open
open bearing
bearing lid
lid (item
(item 321)
321)
according to
to drawing
drawing and
and glue
glue by
by applying one
one layer
layer of anaerobic adhesive
adhesive on the
the
bottom and on the outside.
outside.
Attention! R eRemove adhesive. Make

m o v e excessive adhesive. Make sure there is no adhesive
adhesive on the
the
sealing lips!
Leave to harden for several hours.
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.2006
bearing lid,
Before mounting the open bearing lid, check
check the fit of the roller bearings. Make
Make sure
that the
the front
front surface
surface of
of the
the cylindrical
cylindrical roller
roller bearing
bearing (item
(item 342)
342) is
is flush
flush with
with the
the
supporting surface of the open bearing lid (item 321).
Insert new O
0 ring (item 333) into the groove.
groove.
Grease the lips of the radial

radial shaft
shaft sealing ring
ring (item
(item 331)
331) and the
the bevel
bevel of the wear
wear
bushing (item 330).
Slide the
the open
open bearing
bearing lid
lid (item
(item 321)
321) with
with the
the first
first radial
radial shaft
shaft sealing
sealing ring
ring over
over the
greased wear bushing (item 330); align it on the bearing bushing and fasten it.
Tighten screws
screws (item
(item 353.1)
353.1) on
on the
the closed
closed bearing
bearing lid
lid (item
(item 353)
353) with
with the
the required
required
torque.
torque.
Attention! B eBearing
a r i n g lid (item 353) must not fit tightly, leave a gap.
Carry out leak test (pressure test) with 0.2 bar:
- Screw
Screw manometer onto the bore in the middle of the axle (item 350)
- Spray
Spray radial shaft sealing ring (item 331) with leak detecting spray
- Apply
Apply 0.2 bar compressed air onto the axle
Remove compressed air system.

system.
Insert spacer ring (item 337).
Slide the second radial

radial shaft sealing ring
ring (item 331) over the greased wear
wear bushing,
bushing,
into the
fit it into the open
open bearing
bearing lid
lid (item
(item 321)
321) according
according to
to the
the drawing
drawing and
and glue
glue on
on the
the
outside with anaerobic adhesive.
adhesive.
No extra time required for hardening.

hardening.
Fit in inner seal air sealing ring (item 322).
Fit pressure yoke (item 360) as described in chapter 8.4.9.

8.4.9.
the grinding rollers

After refitting the rollers into the mill,
mill, check
check oil level as described
described in
in chapter
chapter
8.2.2.3 and refill oil if required.
required.
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.2006
8.4.8.4 R e Removal
m o v a l of roller bearings
bearings
Preparatory work to be carried out as described in chapter 8.4.8.1.

8.4.8.1.
Remove the wear segments (item 301) as described in chapter 8.4.3. This This will make
it easier
easier to replace
replace the roller
roller bearings
bearings (e.g.
(e.g. turning
turning the grinding
grinding roller)
roller) and
and heat
heat up
the bearing bushing (item 320).
Drain oil
oil completely
completely from the
the grinding rollers
rollers through the
the oil drain plugs (item 353.5)
353.5)
and collect oil in an appropriate receptacle.
receptacle.
Attention! A nAny
y spilled oil must be removed immediately with a bonding agent.
Clean oil drain plug and screw it back in.
Important! C hCheck condition ooff sealing

e c k condition sealing ring
ring (item
(item 353.6)
353.6) and
and replace
replace i itt i iff
necessary.
necessary.
Remove inner
inner seal
seal air
air sealing ring
ring (item
(item 322)
322) and
and open
open bearing
bearing lid
lid (item
(item 321)
321) with
with
the radial shaft sealing rings (item 331).
Turn grinding roller by 180°.
Remove closed bearing

bearing lid (item 353).
Remove safety disc (item 351).
Place a hydraulic cylinder on the axle.
Screw threaded bolts into the bearing bushing (item 320).
Slide aa plate
plate disc
disc over
over the threaded
threaded bolts
bolts until
until itit rests
rests on
on the
the cylinder,
cylinder, then
then tighten
tighten
the plate disc with nuts.
Push the
the axle
axle (item
(item 350)
350) together with the
the inner
inner ring of the cylindrical roller
roller bearing
(item 342) out of the bearing seat by using the hydraulic cylinder.
Remove hydraulic cylinder.
Pull the
the inner ring of the cylindrical roller
roller bearing off
off the axle.
axle. (Heat up inner
inner ring
ring ifif
required.)
required.)
Place a plate disc on the

the outer ring of the self-aligning roller
roller bearing (item
(item 341)
341) (the
diameter of the plate disc being smaller than the outer diameter of the bearing).
bearing).
Put the hydraulic cylinder on the plate disc.
Slide the
the plate
plate disc
disc back
back over the threaded
threaded bolts
bolts until
until itit rests
rests on
on the
the cylinder,
cylinder, then
then
tighten the plate disc with nuts.
Use the
the hydraulic
hydraulic cylinder to push
push the
the two
two roller
roller bearings
bearings and
and the
the spacer
spacer bushings
bushings
(items 346 and 347) down and out.
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.2006
Important! F o
For ease of
r ease of removal,
removal, use
use the
the two
two injector
injector pumps.
pumps. For
For this purpose,
purpose,
are two drilled connection holes on each side of the bearing
there are two drilled connection holes on each side of the bearing
bushing.
bushing.
t i n g of roller bearings
bearings
Important: W hWhen replacing the

e n replacing the roller bearings, use new radial shaft
shaft sealing rings
rings
(items 331) as well as new O-rings
0-rings (items 332 to 335).
Fasten 44 stop
stop plates
plates on
on the
the pressure
pressure yoke side
side of the bearing
bearing bushing
bushing (item
(item 320)
320)
using the threaded holes of the screws (item 321.1).
Rest bearing bushing on iron stands with the stop plates facing downwards.
downwards.
The roller bearings are fitted either with the

the help of the oil injection
injection method
method when
when the
the
bearing bushing
bushing is
is cold
cold or by heating up the bearing bushing.
bushing. In In the latter case, use
an annular
annular burner (gas burner) or three propane burners to heat it evenly to 90°C –—
100°C,
100°C, approximately. The use of a hood is recommended for this purpose. purpose.
Attention! N eNever
v e r use welding torches for heating the bearing bushing!
Press the
the outer
outer ring
ring of
of the
the cylindrical
cylindrical roller
roller bearing
bearing (item
(item 342)
342) into
into the
the bearing
bearing
bushing until the outer ring rests on the stop plates.
Fit outer
outer spacer
spacer bushing
bushing (item
(item 347)
347) into
into the
the bearing
bearing bushing
bushing soso that
that the
the spacer
spacer
bushing sits closely on the outer ring of the cylindrical roller bearing.
bearing.
Press the self-aligning roller bearing (item 341) into the bearing bushing.
Heat the inner ring of

of the cylindrical roller
roller bearing (item
(item 342) in
in an
an oil
oil bath
bath to
to about
50°C—– 60°C and slide it over the axle (item 350).
Stand the axle vertically with the pressure yoke side facing downwards.
downwards.
Slide inner spacer bushing (item

(item 346) over the axle so that it sits on the inner ring of
the cylindrical bearing.
After approx. 33 —
– 5 hours
hours the
the bearing
bearing bushing,
bushing, while
while still
still warm,
warm, is
is lifted
lifted above
above the
the
axle with the help of a crane and lowered
lowered into the bearing seat.
Important! W aWaiting time is

i t i n g time is required
required in
in order
order to
to ensure
ensure that
that the
the inserted
inserted roller
roller
bearings are heated uniformly.
the bearing
After the bearing bushing
bushing has
has cooled
cooled down
down toto ambient
ambient temperature,
temperature, mount
mount safety
safety
disc (item 351) on self-aligning roller bearing.
bearing.
Insert O-ring
0-ring (item 334) and fit closed bearing lid (item 353).
Attention! A At first, only

t first, only tighten
tighten screws
screws (item
(item 353.1)
353.1) by
by hand,
hand, ddo not apply
o not apply
specified tightening
tightening torque
torque until
until the
the open
open bearing
bearing lid
lid (item
(item 321)
321) has
has
been mounted.
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.2006
plates.
Turn grinding roller by 180° and remove impact plates.
Insert 0
O-ring (item 332)
-ring (item 332) and
and mount
mount wear
wear bushing
bushing (item
(item 330)
330) together
together with
with spring-
spring-
type straight pin onto the axle.
axle.
Fit the radial shaft sealing rings as described in chapter 8.4.8.3.

8.4.8.3.
Install the lining of the bearing lid (item 328).
Insert inner seal air sealing ring (item 322).
Refit wear segments (item 301)

301) as described in
in chapter 8.4.3.
Fit pressure yoke (item 360) as described in chapter 8.4.9.

8.4.9.
installing the
After installing the grinding
grinding rollers
rollers in
in the
the mill,
mill, fill
fill oil
oil into
into rollers
rollers as
as described
described in
in
chapter 8.2.2.4 (oil change on grinding rollers).
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.2006
l a c e m e n t of pressure yokes
(see "Spare parts drawing MPS", item 360)

fundamental safety
safety instructions
instructions laid
laid down
down i n
in chapter
chapter 2 and
and the
the

8.4.2.
Carry out
out further
further removal
removal and
and mounting
mounting of
of the pressure
pressure yokes
yokes asas indicated
indicated on
on the
the
drawing "Assembly
"Assembly andand disassembly
disassembly device
device of
of grinding
grinding roller"
roller" (see
(see chapter
chapter 88 --
Annex).
Annex).
ge0500591-84.doc P a g e Page 26 / 38
GEBR. PFEIFFER
PFEIFFER AG C h a p t Chapter BA200500591-E/D
e r 8 B A 2 0 0 5 0 0 5 9 1 - E / D
o n 0 404.2006
.2006
8.4.10 R e Repair
p a i r of torque support of the pressure frame
(The item
item numbers
numbers refer
refer to
to the
the "Spare
"Spare parts
parts drawing
drawing MPS
MPS —
– torque
torque support
support of
of
pressure frame".)

fundamental safety
safety instructions
instructions laid
laid down
down i n
in chapter
chapter 2 and
and the
the
Danger! S w iSwitch secure it against restart.

t c h off the machine and secure
Danger! T h The pressure.

e hydraulic buffer (item 903) is under pressure.
Ensure that
that the
the piston
piston rod
rod (plunger)
(plunger) of
of the
the hydraulic
hydraulic buffer
buffer is
is entirely
entirely extended.
extended. IfIf
required, pull pressure frame backwards until piston
piston rod is completely extended.
extended.
Important! F o
For reference dimension
r reference dimension ofof extended
extended pull
pull rod
rod (dimension
(dimension "z")
“z”) and
and
buffer ppre-tension (dimension "v"),
r e -tension (dimension “v”), ssee table "Gap
e e table "Gap aand
n d wwear
ear
measurement— – pressure frame stop",
stop”, chapter 8.2.3.
8.2.3.
Attention! W iWith “z”, the piston has a residual stroke

t h the stated dimension "z",
(= buffer pre-tension) of "v"
“v” mm.
8.4.10.1
8.4.10.1 E mEmergency
e r g e n c y operation with a defective hydraulic buffer (item 903)
If one of the hydraulic buffers is not functioning properly, it is possible to operate the
mill under emergency operating mode.
Replace hydraulic
hydraulic buffer
buffer with
with the
the stop
stop supplied
supplied (spare
(spare buffer,
buffer, item
item 926).
926). Remove
Remove
round head
head bolt
bolt (item
(item 918),
918), round
round head
head bolt
bolt guidance
guidance (item
(item 920)
920) and
and ball
ball socket
socket
(item 919) and replace with bolt head (item 917).
This way the torque support of pressure frame becomes a rigid stopping device.
Important! D uDuring operation with

r i n g operation with the
the stop (item 926)
926) there is a gap
gap between
between the
the
retainer rings (item 922).
Attention! T hThe mill must

e mill must not
not be
be operated
operated longer
longer than
than one
one week
week under
under the
the
emergency operating mode!
The mill may

may only be operated
operated this
this way for a short
short period of time as the
the liner
liner plate
(item 706)
706) and
and the
the bolt
bolt (item
(item 904)
904) will
will suffer
suffer increased
increased wear
wear and
and the
the mill
mill run
run will
will
generally run less smoothly.
ge0500591-84.doc P a g e Page 27 / 38
GEBR. PFEIFFER
BA200500591-E/D
KAISERSLAUTERN
.2006
8.4.10.2 R eRemoval (complete)

m o v a l of torque support of the pressure frame (complete)
Remove connection to the water cooling system

system (item 914).
Disconnect connection
connection cable
cable ooff the
the temperature
temperature sensor
sensor (item
(item 903.8) from
from the
the
terminal box.
Suspend torque
torque support from a crane or a hoist.
Remove screws
screws (items
(items 901.1
901.1 and
and 901.3)
901.3) and
and the
the torque
torque support
support of
of the
the pressure
pressure
frame.
8.4.10.3 R eRemoval and repair

m o v a l and repair of
of hydraulic
hydraulic buffer
buffer (item
(item 903)
903) and
and the
the internals
internals of
of the
the torque
torque
support of the pressure frame
(For this it is not required to remove the entire torque support of the pressure frame.)
Disconnect connection
connection cable
cable ooff the
the temperature
temperature sensor
sensor (item
(item 903.8)
903.8) from
from the
the
terminal box.
Pull water cooling system (item 914) off the hydraulic buffer.
Screw eye bolt into the plate (item 902).
Suspend plate from a crane or a hoist.
Loosen nuts
nuts of the screwed
screwed connection
connection (items
(items 902.1
902.1—– 3)
3) evenly
evenly (approx.
(approx. "v"
“v” mm)
mm)
until piston
piston rod
rod is
is fully
fully extended.
extended. Then
Then remove
remove screws
screws (item
(item 902.1)
902.1) and
and plate
plate with
with
hydraulic buffer.
Attention! T aTake care that

k e care that the
the temperature
temperature sensor
sensor (item
(item 903.8)
903.8) and
and mini-
mini-
measuring valve
valve (item
(item 903.9)
903.9) are
are not
not damaged
damaged during
during removal
removal or
or
when being put down.
After the hydraulic buffer has been removed, it is possible to replace the buffer head
(item 916)
916) as
as well
well as
as the
the round
round head
head bolt
bolt (918),
(918), round
round head
head bolt
bolt guidance
guidance (item
(item
920), ball socket (item 919) and bolts (item 904).
Important! I fIf only the head of the bolt (item 904)

904) is worn,
worn, it can be
be regenerated.
regenerated.
Please contact Gebr. Pfeiffer AG for details.
details.
The repair of the hydraulic buffer requires special tools and specialist expertise. The
repair of the hydraulic
hydraulic buffer therefore must
must be carried
carried out
out by qualified
qualified specialists.
specialists.
Please
Please turn to Gebr. Pfeiffer AG.
Danger! H y dHydraulic
r a u l i c buffer is under pressure.
pressure.
Release pressure on
Release pressure on the
the nitrogen
nitrogen side
side and
and the
the oil
oil side
side first
first before
before
carrying out any works on the hydraulic buffer.
ge0500591-84.doc P a g e Page 28 / 38
BA200500591-E/D
KAISERSLAUTERN
.2006
For
Important: F o further information
r further information on
on the
the repair
repair of
of the
the hydraulic
hydraulic buffer,
buffer, please
please
refer to the separate operating instructions in chapter 11.
When mounting
mounting the
the hydraulic
hydraulic buffer,
buffer, pre-tension
pre-tension ("v"
(“v” mm)
mm) the
the piston
piston rod
rod with
with the
the
help of shims (items 903.4 —
– .7). Check pre-tension against dimension "z".
“z”.
When fitting
fitting the
the hydraulic
hydraulic buffer or the torque support of the pressure
pressure frame,
frame, make
make
sure that the fastening screws are tightened with the required torque.
Important! F o
For tightening torques
r tightening torques see
see table
table "Tightening
"Tightening torques
torques for
for screws",
screws",
chapter 8.2.3.
8.2.3.
ge0500591-84.doc P a g e Page 29 / 38
BA200500591-E/D
KAISERSLAUTERN
.2006
8.4.11 Removal
8.4.11 R e m o v a l of grit cone
(see "Spare parts drawing SLS", item 121)

fundamental safety
safety instructions
instructions laid
laid down
down i in chapter 22 and
n chapter and the
the
Lift up the classifier top part as described in chapter 8.4.1.

8.4.1.
Remove screws (items 123).
Lift up
up grit
grit cone
cone with
with central
central fall
fall pipe.
pipe. (Central
(Central fall
fall pipe
pipe might
might also
also be
be lifted
lifted up
up first
first
and then grit cone.)
cone.)
When
Attention! W h e n putting down the grit cone secure it against falling over.
Remount the
the grit
grit cone
cone in
in reverse
reverse order.
order. Adjust
Adjust the
the dimension
dimension between
between grit
grit cone
cone
(item 121) and
and louver
louver (item
(item 118) indicated
indicated on
on the
the spare
spare parts
parts drawing.
drawing. For
For this
this
purpose insert shims between support of grit cone (item 134) and flange of grit cone.
ge0500591-84.doc P a g e Page 30 / 38
BA200500591-E/D
KAISERSLAUTERN
.2006
Removal
8.4.12 R e m o v a l of louvre
Observe the
the basic
basic safety
safety instructions
provided in
in chapter
chapter 22 and
and the
the instructions
instructions
according to chapter 8.4.
Lift up the classifier top part as described in chapter 8.4.1.

8.4.1.
Remove the cover of the material inlet (item 519).
Provide aa suitable
suitable substructure,
substructure, then
then remove
remove the
the screws
screws (item
(item 119); or
or fasten
fasten the
the
louvre to three hoists and put it down after loosening the screws (item 119).
Then lift up the classifier top part.
31 // 38
BA200500591-E/D
KAISERSLAUTERN
.2006
Removal
8.4.13 R e m o v a l of separating wheel and separating wheel hub
(see "Spare parts drawing SLS", items 160 to 169)

fundamental safety
safety instructions
instructions laid
laid down
down i n
in chapter
chapter 2 and
and the
the
The separating wheel

wheel can
can be
be loosened
loosened with
with the
the classifier mounted or after lifting off
the classifier outlet duct.
a) w iwith
t h classifier mounted:
Danger! S w iSwitch
t c h off machine and secure it against restart.
restart.
Danger! M a cMachine temperatures.

h i n e is operated at high temperatures.
Risk of burning!
burning!
Wait for machine to cool
cool down before
before carrying
carrying out
out any
any work on
the classifier.
Remove door to gas outlet duct (item 155).
Fit appropriate scaffold if required for access to gas outlet duct.
Remove two-part flange (item 115) from the classifier outlet duct.
Remove all-purpose packing wool,

wool, to the extent possible, to gain access to the
three suspension eyes.
Suspend three
three lifting cables
cables between
between these
these suspension eyes
eyes and the
the ones
ones on
the cone of the separating wheel (item 162).
Open the
the door
door to
to the
the classifier
classifier top part
part (item
(item 151),
151), and
and remove
remove the
the screwed
screwed
louvre blades (item 118), or open door to the grit cone (item 121.4).
Provide aa suitable
suitable scaffold
scaffold to
to provide
provide access
access to the
the classifier
classifier top part;
part; ensure
ensure
that the hub retainer (item 127) and the shrink disk (item 128) are accessible.
accessible.
Remove the hub retainer (item 127).
Loosen and remove the shrink disk (item 128).
Place separator wheel and hub on the grit cone.
Now remove
remove t h
the classifier outlet
e classifier outlet duct
duct with
with bearing,
bearing, however,
however, without
without
separating wheel as described in chapter 8.4.1.
8.4.1.
The separating wheel can now be lifted out of the classifier.
ge0500591-84.doc P a g e Page 32 / 38
BA200500591-E/D
KAISERSLAUTERN
.2006
b) w iwith
t h classifier outlet duct lifted off:
Lift off
off the
the classifier
classifier outlet
outlet duct
duct and
and the
the separating
separating wheel
wheel as
as described
described in
in
chapter 8.4.1.
8.4.1.
Important! W When putting the

h e n putting the classifier
classifier outlet duct down, provide
provide a suitable
suitable
substructure to
to ensure
ensure that
that the
the hub
hub locking
locking component
component (item
(item
127) accessible.
127) and the shrinkage disk (item 128) are still accessible.
Fasten three
three lifting
lifting cables
cables aas described above
s described above oor provide aa suitable
r provide suitable
substructure for the separating wheel (if required with lifting cylinders).
Remove the the shrinkage

shrinkage disk
disk and
and put
put the
the separating
separating wheel
wheel down
down or
or lift off
off the
classifier outlet duct.
Remount the separating wheel and the hub in reverse order.

h e n mounting the separating wheel
wheel observe
observe the gap between
between
upper flange
flange of
of the
the separating
separating wheel
wheel and
and wear
wear bushing
bushing (item
(item
122) (see spare parts drawing).
drawing).
Important! O bObserve the instructions

s e r v e the instructions given
given in
in the
the supplier's
supplier's documents
documents in
in
chapter 1111 for
for mounting the shrinkage disk (item 128).
Important! E nEnsure that there

s u r e that there is
is aa small
small gap
gap between
between shrinkage
shrinkage disk (item
128) and
and hub
hub locking
locking component
component (item
(item 127)
127) (see
(see spare
spare parts
parts
drawing); if required remachine hub locking component.
component.
mounting ooff the

After mounting the separating
separating wheel
wheel rotate
rotate itit by
by hand
hand and
and check
check for
for
scraping noises.
ge0500591-84.doc P a g e Page 33 / 38
BA200500591-E/D
KAISERSLAUTERN
.2006
Removal
8.4.14 R e m o v a l of classifier drive
(see "Spare parts drawing SLS", items 190 and 191)

fundamental safety
safety instructions
instructions laid
laid down
down i in chapter 22 and
n chapter and the
the

Remove the coupling protection (item 192).
Separate the two coupling halves of the flexible coupling (item 193).
Danger! E n sEnsure
u r e that all electric lines are dead.
In case
case the
the motor
motor (item 190)
190) is
is disassembled
disassembled remove
remove the electric
electric connection
connection cable
cable
from the classifier drive.
drive.
Fasten the motor to the crane and lift it up after loosening the fastening screws.
Important! F o
For removal of
r removal of the
the gearbox
gearbox and
and of
of the
the classifier
classifier bearing
bearing the
the motor
motor
need not be disassembled.
disassembled.
Fasten the gearbox (item 191) to the crane.
Remove the screws

screws (item
(item 109)
109) if gearbox and intermediate flange
flange (item
(item 110) are
are to
to
be disassembled;
disassembled; remove
remove the
the screws
screws (item
(item 111) i iff only
only the
the gearbox
gearbox without
without
intermediate flange (item 110) is to be disassembled.
disassembled.
Lift up
up the
the gearbox
gearbox with
with the
the coupling
coupling half
half of
of coupling
coupling item
item 117
117 located
located on
on the
the
gearbox side.
Remount the classifier drive in reverse order.
Important! D uDuring erection adjust

r i n g erection adjust the
the gaps
gaps between
between the
the coupling
coupling halves
halves of
of the
the
two couplings
couplings (items
(items 117
117 and
and 193)
193) indicated
indicated on
on the
the spare
spare parts
parts
drawing.
drawing.
Important! F o
For mounting and
r mounting and removal
removal of
of the
the couplings
couplings observe
observe the
the supplier's
supplier's
instructions in chapter 11.
ge0500591-84.doc P a g e Page 34 / 38
BA200500591-E/D
KAISERSLAUTERN
.2006
Removal
8.4.15 R e m o v a l of classifier bearing

fundamental safety
safety instructions
instructions laid
laid down
down i n
in chapter
chapter 2 and
and the
the
Remove gearbox
gearbox (item
(item 191)
191) with
with intermediate
intermediate flange
flange (item
(item 110)
110) as
as described
described in
in
chapter 8.4.14.
8.4.14.
Danger! D u rDuring
i n g operation the machine becomes very hot.
Risk of burning!
burning!
Before carrying out
out any works on the classifier wait until the
the machine
machine
is cooled down.
Open the
the door to the
the classifier
classifier top part (item 151),
151), and
and remove
remove the screwed
screwed louvre
louvre
blades (item 118), or open the door to the grit cone (item 121.4).
Provide aa suitable
suitable scaffold
scaffold to
to provide
provide access
access to
to the
the classifier
classifier top
top part;
part; mount
mount the
the
scaffold so that the hub retainer (item 127) and the shrinkage disk (item 128) are still
accessible.
accessible.
Lower the
the separating
separating wheel
wheel (items
(items 160-169)
160-169) onto
onto the
the grit
grit cone
cone (see
(see description
description
chapter 8.4.13 "Removal of separator wheel and hub to separating wheel").
Important! O bObserve
s e r v e the removal height of the bearing.
bearing.
If there is not
not enough
enough space
space to
to enter
enter the
the classifier
classifier interior or ifif the removal
removal height
height
above the
the classifier
classifier is
is not
not sufficient,
sufficient, lift
lift up
up the
the classifier
classifier top
top part
part and
and lower
lower the
the
separating wheel to the ground as described in chapter 8.4.13. 8.4.13.
Remove lubrication pipes

pipes (item 140) and seal air duct (item 173) from the drive duct
(item 108).
Open the door to the classifier outlet duct (item 155).
If required mount a suitable scaffold providing access to the classifier outlet duct.
Remove the two-part flange (item 115) in the

the classifier outlet duct.
Remove support of the bearing (item 129) in the classifier outlet duct.
Remove the
the fastening
fastening screws
screws of
of the classifier
classifier bearing
bearing (item
(item 199)
199) in
in the
the drive
drive duct
duct
(item 108).
Screw the lifting eye bolt into the upper shaft face of the classifier bearing.
bearing.
Pull out the classifier bearing by means of a crane.
Attention! U sUse
e wood wedges to secure the classifier bearing against rolling.
ge0500591-84.doc P a g e Page 35 / 38
BA200500591-E/D
KAISERSLAUTERN
.2006
Remount the classifier bearing in reverse order.
Important! O bObserve position concerning

s e r v e mounting position concerning the
the position
position of lubrication pipe
pipe
and seal air duct.
For mounting the bearing support ensure that the bearing is correctly centered.
centered.
mounting the
After mounting the classifier
classifier and
and before
before mounting
mounting the
the drive
drive rotate
rotate the
the separating
separating
wheel by hand; ensure that it is centered and check for scraping noises.
ge0500591-84.doc P a g e Page 36 / 38
BA200500591-E/D
KAISERSLAUTERN
.2006
8.4.16 R e Repair
p a i r of three-flap gate lock
(The item numbers refer to "Spare parts drawing DSK".)
Observe the basic

basic safety instructions
instructions according
according to
to chapter
chapter 2 and
and the
the instructions
instructions in
in
chapter 8.4.

Danger! S o Some
m e parts of the three-flap gate lock become very hot.
Risk of burns!
burns!
Before carrying
carrying out
out any repair
repair work on the
the machine,
machine, wait
wait until it has
has
cooled down.
Danger! C o mCompletely lock

p l e t e l y depressurise the hydraulic unit of the three-flap gate lock
(see operating instructions
instructions "Hydraulic unit of the three-flap gate lock",
chapter 11).
For repair purposes the

the flaps
flaps (item
(item 165)
165) can
can be
be kept
kept open
open with
with the
the help
help of
of the flap
locking device (item 167).
Attention! A f After the completion

t e r the completion of
of the
the repair
repair works,
works, make
make sure
sure that
that the
the flap
flap
locking device
device (item
(item 167)
167) is
is removed
removed and
and close
close threaded
threaded bores
bores with
with
the locking screws (items 168).
8.4.16.1 Replacement of hydraulic cylinders (item 440)

8.4.16.1 Replacement
Drain oil
oil from
from the
the hydraulic
hydraulic cylinders
cylinders (see
(see operating
"Hydraulic unit
unit of
the three-flap gate lock", chapter
chapter 11).
Loosen the hydraulic hoses on the cylinders.

cylinders.
Attention! R eRemove
m o v e any spilled oil immediately using oil binder.
Suspend hydraulic cylinders and secure them against falling down.
470/475).
Remove cover of the articulation bearing (item 470/475).
Remove split pins (item 406) and loosen nut (item 405).
Dismantle clamping piece (item 401) with slotted nut (item 410).
Pull out bolt (item 400) and remove cylinder.
Carry out assembly in reverse order.
ge0500591-84.doc P a g e Page 37 / 38
e r 8 B A 2 0 0 5 0 BA200500591-E/D
0 5 9 1 - E / D
o n 0 404.2006
.2006
8.4.16.2 R eRemoval and replacement

m o v a l of flaps (item 165) and replacement of roller bearings (items
(items 305 and 355)
355)
and seals
Disassemble hydraulic cylinder as described in section 8.4.16.1.
Remove the cover of the motion monitor (item 450).
Unscrew and remove covering plate (item 185 or 195 or 205).

205).
Remove cover of plummer-block bearing housings (items 300 and 350).
Remove top parts of the two-part sealing flanges (items 175 and 180).
Suspend flap
flap from
from the
the welded
welded eyes
eyes and
and lift
lift it out
out of
of the housing
housing together
together with
with the
the
roller bearings.
bearings.
Put flap down in a suitable place.
Replace roller bearings and seals (items 175.1, 180.1, 307 and 357).
Important! C hCheck the surfaces

e c k the surfaces of
of the
the spacer
spacer bushings
bushings (items
(items 310 and
and 315
315 as
as
as items
well as items 360
360 and
and 365)
365) for
for damages,
damages, ifif damaged
damaged replace
replace the
the
spacer bushings.
bushings.
Carry out assembly in reverse order.
When fitting the roller bearings fill the hollow spaces with new
new grease.
grease.
Important! F o
For lubricant quantity
r the lubricant quantity and
and grease
grease to
to be
be used,
used, please
please refer
refer to the
the
lubrication list (see chapter 8.3).
Attention! I n sInsert fixed rings

e r t fixed rings (items
(items 306
306 and
and 356)
356) into
into the
the plummer-block
plummer-block
bearings (items 300 and 350).
ge0500591-84.doc P a g e Page 38 / 38
GEBR. PFEIFFER AG Chapter 8 B A 2 0 0 5 0 BA200500591-E/D
0 5 9 1 - E / D
KAISERSLAUTERN
KAISERSLAUTERN o n 0 404.2006
Maintenance E d i t i Edition .2006
Annex
Chapter 8 -- Annex
Attached sheet: Auxiliary equipment for removal of

ball sockets
Parts list: Tool box - packing list
List of drawings:
drawings:
Template - grinding roller Drawing No. 1146

4 6 721-3
Template - grinding plate Drawing No. 1146

4 6 722-3
drawing
Grinding roller arrangement drawing Drawing No. 1125
2 5 608-3
device
Assembly / disassembly device
for grinding roller Drawing No. 1154
5 4 230-1
Lift-and-Swing System No. 1148

Drawing No. 4 8 160-0
Lift-and-Swing System -
removal device for
segments
grinding table segments No. 1146
Fitting of tension cylinder

bearing system No. 1 138
Rinsing equipment No. 1 153

ge0500591_8A.doc P a g e Page 11 // 1
department: T K rev.-no.: 0 1
GEBR. PFEIFFER AG Auxiliary equipment for removal made by: P r a g e r t rev. date: 1 8 . 1 0 . 2 0 0 1
Kaiserslautern of ball sockets made on: 1 9 . 0 4 . 1 9 9 9
see spare parts drawing MPS - tensioning system, item 514
514
505
Replace screw (A) in pull rod eye (item 505) with a screw with lubrication nipple (B)
(parts are pre-assembled - see tool box) and sealing ring (C).
Press out ball socket (item 514) with grease gun.
Thoroughly clean the seat of the ball socket, remove the screw with the lubrication nipple (B)
and fit the new ball socket. (When fitting the new ball socket the bore will serve as ventilation.)
Close bore with the screw (A).
ETKB1M21.XLS
Pragert, Rev. 01, Dat. 25.03.1998 ball socket 1 / 1
G E B R . P F E I F F E R A G D - 6 7 6 1 8 K A I S E R S L A U T E R N
089285 C O M . NO.: 22356

P A R T S L I S T P A G E : 1
M A I N ORDER N O . : 200500591
MACHINE : MPS 4 5 0 0 B D A T E : 23.09.05
GROUP : packing l i s t f o r tool box D E L I V E R Y D AT E : CW13/2006
DRG. N O . O F GROUP: 155371-0
VA R I A N T I D E N T I F I C A T I O N : W
NO. O F F : 1
C N O . O F F DRG.NO. V GRO D E S I G N AT I O N M O D E L W E I G H T
BLANK N O . D I N MATERIAL K G
ATTENTION : R A W D I M E N S I O N S T O B E CHECKED B Y MANUFACTURER A N D R E -

V I S E D , I F R E Q U I R E D , I N V I E W O F H I S M A N U FA C T. P O T E N T I A L
A l l p a r t s a r e e x t e r n a l l y packed i n a
c o n t a i n e r o r a wooden case a n d d e l i v e r e d
to s i t e :
A l l p a r t s o f t h e L i f t -and-Swing
System ( i n c l u d i n g c o m p a c t u n i t )
following parts f o r assembly

155371-0
1 t e m p l a t e for grinding roller

PART N O . 0 3 8
1 t e m p l a t e for grinding plate

PART N O . 0 3 9
1 w r e n c h
width across f l a t s 1 8 0
PART N O . 0 4 0
3 a l i g n m e n t stick
PART N O . 0 4 1
following parts f o r grinding r o l l e r

drawing no.155360-0
Parts f o r assembly/disassembly device

of g r i n d i n g r o l l e r 154230-1
MADE O N : 22.09.05 MADE B Y : TK-PIETREK/AR

MODIFIED O N : M O D I F I E D BY :
C: 0 = G R O U P 1 = P R O D U C T I O N PA R T 2 = C A S T PA R T 3 = P R I M E C O S T I T E M 7 = E X I S T I N G
V = VA R I A N T I D E N T I F I C A T I O N GRO=GROUP/PART N O . B L = P L AT E DRM=DIAMETER F L = F L AT
GL=DEVELOPED L E N G T H L = A N G L E R = T U B E RD=ROUND 4KT=SQUARE
089285 COM. N O . : 2 2 3 5 6
P A R T S L I S T PAGE: 2
M A I N ORDER N O . : 2 0 0 5 0 0 5 9 1
MACHINE : MPS 4 5 0 0 B D AT E : 2 3 . 0 9 . 0 5
GROUP : packing l i s t f o r tool box D E L I V E RY D AT E : C W 1 3 / 2 0 0 6
DRG. N O . O F GROUP: 1 5 5 3 7 1 - 0
NO. O F F :
C N O . O F F DRG.NO. V GRO D E S I G N AT I O N MODEL WEIGHT

BLANK NO. D I N MATERIAL K G
1 counter-disk
PART N O . 0 0 2
1 erection disk
PART N O . 0 0 3
3 stud b o l t
M 56X900
PART N O . 0 0 4
3 hexagon n u t
M 56
PART N O . 0 0 5
6 stud b o l t
M 48X800
PART N O . 0 0 6
6 hexagon n u t
M 48
PART N O . 0 0 7
3 hexagon b o l t
M 48X180
PART N O . 0 0 8
3 washer
50,0
PART N O . 0 0 9
1 guide b o l t
PART N O . 0 1 0
2 l i f t i n g eye b o l t
M 16

MODIFIED O N : MODIFIED B Y :
C : 0 = G R O U P 1 = P R O D U C T I O N PA R T 2 = C A S T PA R T 3 = P R I M E C O S T I T E M 7 = E X I S T I N G
089285 C O M . NO.: 22356

MAIN ORDER N O . : 200500591
VA R I A N T I D E N T I F I C A T I O N :
NO. O F F : 1

BLANK NO. D I N M AT E R I A L K G
PART N O . 0 1 1
M 20
PART N O . 0 1 2
for rinsing device (instructions)

153700-0
1 hose
DIN 20066-1SN25NN2000P
PART N O . 0 0 2
equal elbow coupling

PART N O . 0 3 6
suction pipe
PART N O . 0 3 7
PART N O . 0 3 6 a n d N O . 0 3 7 i n a s s e m b l e d
condition
Parts f o r f i t t i n g t h e bearing system o f the

tensioning c y l i n d e r 138475-0
M 20
PART N O . 0 0 1
M 16
PART N O . 0 0 2
1 rod f o r e r e c t i o n
PART N O . 0 0 3

MODIFIED ON : MODIFIED B Y :
C : 0 = G R O U P 1 = P R O D U C T I O N PA R T 2 = C A S T PA R T 3 = P R I M E C O S T I T E M 7 = E X I S T I N G
G E B R. P F E I F F E R A G D - 6 7 6 1 8 K A I S E R S L A U T E R N
089285 C O M . NO.: 22356

M A I N ORDER N O . : 200500591
MACHINE : MPS 4500 B D A T E : 23.09.05
VARIANT I D E N T I F I C A T I O N :
NO. O F F : 1

4 threaded r o d
M 20X490
PART N O . 0 0 4
8 hexagon n u t
M 20
PART N O . 0 0 5
2 b u s h i n g
PART N O . 0 0 6
1 p l a t e
PART N O . 0 0 7
4 t h r e a d e d rod
M 48X1000
PART N O . 0 0 8
8 hexagon n u t
M 48
PART N O . 0 0 9
For t o r q u e s u p p o r t , a c c e s s o r i e s
drawing 151576-0
1 h y d r a u l i c b u f f e r , m a k e SHB
t y p e K P DRM. 1 6 0 - 1 0 0
PART N O . 0 0 1
1 stop p a r t
(buffer substitute)
PART N O . 0 0 3
1 l u b r i c a t i n g grease
r e s t o f 2 5 - K G c o n t a i n e r , P A R T N O . 0 11

089285 C O M . NO.: 22356

MAIN ORDER N O . : 200500591
NO. O F F : 1

0 1 1 2 4 4 2 5 083 t o o l b o x w i t h d i v i s i o n 30,400
s t e e l p l a t e c a s e 910X532X432
lettering on the outside of the l i d
with 5 cm h i g h l e t t e r s :
TOOL B O X MPS 4 5 0 0 B
COM.N0.22356
Following parts are t o be packed i n t o

the t o o l box:
packing l i s t
(packing l i s t i n English)
For group g r i n d i n g bowl 154072-0
M 24
PART N O . 0 7 9
M 10
PART N O . 0 8 0
For group g r i n d i n g r o l l e r 155360-0
M 16
PART N O . 0 8 5
M 12
PART N O . 0 8 6
9 LBG e y e b o l t
PART N O . 0 8 7

C: O=GROUP 1=PRODUCTION PA R T 2 = C A S T PA R T 3 = P R I M E C O S T I T E M 7 = E X I S T I N G
089285 C O M . NO.: 22356

MAIN ORDER N O . : 200500591
DRG. N O . O F G R O U P : 155371-0
NO. O F F :

PART N O . 0 8 7 w i l l b e p u t b a c k b y f i t t e r
after erection.
For group t e n s i o n d e v i c e
148658-0
1 UNIMOLY H T C M E TA L L I C ( g r e a s e )
PART N O . 0 4 0
M 16 h i g h s t r e n g t h
PART N O . 0 4 3
PART N O . 0 4 3 w i l l b e p u t b a c k b y f i t t e r
after erection.
reducer
PART N O . 0 4 4
lubricating nipple
PART N O . 0 4 5
USIT r i n g
PART N O . 0 4 6
PART N O . 0 4 4 a n d 0 4 5 i n p r e - a s s e m b l e d
condition
3 reducing adaptor
PART N O . 0 4 7
3 mini measuring connection

with screwed coupling
PART N O . 0 4 8

C: O=GROUP 1 = P R O D U C T I O N PA R T 2 = C A S T PA R T 3 = P R I M E C O S T I T E M 7 = E X I S T I N G
089285 C O M . NO.: 22356

MAIN ORDER N O . : 200500591
VARIANT I D E N T I F I C AT I O N : W
NO. O F F : 1
C N O . O F F DRG.NO. V GRO D E S I G N AT I O N M O D E L W E I G H T
BLANK N O . D I N MATERIAL K G
PART N O . 0 4 7 a n d 0 4 8 i n p r e -
assembled c o n d i t i o n
For p r e s s u r e f r a m e 148155-0
M 48
PART N O . 0 3 1
w i l l be put back by f i t t e r a f t e r erection
For g r o u p o i l p r e s s u r e p i p i n g
156471-0
1 H Y D A C charging and t e s t i n g device

PART N O . 0 0 2
1 g a s valve rotator
( t o b e f o u n d w i t h t h e HYDAC c h a r g i n g a n d
testing device)
2 f i l t e r e l e m e n t
PART N O . 0 0 4
For r i n s i n g d e v i c e ( i n s t r u c t i o n s )
153700-0
1 s t a n d p i p e adaptor
PART N O . 0 0 7
3 m a l e stud coupling
PART N O . 0 0 8

GL=DEVELOPED L E N G T H L = A N G L E R=TUBE RD=ROUND 4KT=SQUARE
089285 C O M . NO.: 22356

M A I N ORDER N O . : 200500591
GROUP : packing l i s t f o r t o o l box D E L I V E R Y D AT E : CW13/2006
NO. O F F :

BLANK NO. D I N MATERIAL K G
3 male s t u d c o u p l i n g
PART N O . 0 0 9
PART N O . 0 1 0
3 reducing adaptor
PART N O . 0 1 1
3 ball valve
PART N O . 0 1 2
PART N O . 0 1 3
PART N O . 0 1 4
PART N O . 0 1 5
1 standpipe adaptor
PART N O . 0 1 6
PART N O . 0 1 7
1 reducing adaptor
PART N O . 0 1 8
1 flow i n d i c a t o r
PART N O . 0 1 9
male s t u d c o u p l i n g
PART N O . 0 2 0

GL=DEVELOPED L E N G T H L = A N G L E R=TUBE RD=ROUND 4KT=SQUARE
089285 C O M . NO.: 22356

M A I N ORDER N O . : 200500591
NO. O F F :

3 standpipe adaptor
PART N O . 0 2 1
3 blanking plug
PART N O . 0 2 2
3 blanking plug
PART N O . 0 2 3
1 blanking plug
PART N O . 0 2 4
1 blanking plug
PART N O . 0 2 5
3 locking part f o r pipe endings

PART N O . 0 2 6

PART N O . 0 2 7

PART N O . 0 2 8
3 blanking plug
PART N O . 0 2 9

PART N O . 0 3 0
6 blanking plug
PART N O . 0 3 1
3 blanking plug
PART N O . 0 3 2

C : 0 = G R O U P 1=PRODUCTION PA R T 2 = C A S T PA R T 3 = P R I M E C O S T I T E M 7 = E X I S T I N G
089285 COM. N O . : 22356

MAIN ORDER N O . : 200500591
MACHINE : MPS 4 5 0 0 B D AT E : 23.09.05
GROUP : packing l i s t for tool box D E L I V E RY D AT E : CW13/2006
NO. O F F : 1

3 blanking plug
PART N O . 0 3 3
3 functional nut
PART N O . 0 3 4

PART N O . 0 3 5
part nos. 008+009/010-013/018-020

pre-assembled
For t o r q u e s u p p o r t , a c c e s s o r i e s
drawing 151576-0
1 bolt head
PART N O . 0 0 2
3 forcing screw
PART N O . 0 0 4
2 hexagon b o l t
PART N O . 0 0 5
PART N O . 0 0 6
2 hexagon b o l t
PART N O . 0 0 7
4 hexagon s o c k e t h e a d c a p s c r e w
PART N O . 0 0 8
4 s e l f - l o c k i n g washer f o r screw
PART N O . 0 0 9
MADE O N : 22.09.05 MADE B Y T K - P I E T R E K / A R

089285 COM. N O . : 2 2 3 5 6
M A I N ORDER N O . : 2 0 0 5 0 0 5 9 1
MACHINE : MPS 4 5 0 0 B D AT E : 2 3 . 0 9 . 0 5
GROUP : packing l i s t f o r tool box D E L I V E RY D AT E : C W 1 3 / 2 0 0 6
DRG. N O . O F GROUP: 1 5 5 3 7 1 - 0
NO. O F F :

2 set screw
PART N O . 0 1 0
TOTAL W E I G H T: ABOUT 30,400

C: 0 = G R O U P 1=PRODUCTION PA R T 2 = C A S T PA R T 3 = P R I M E C O S T I T E M 7 = E X I S T I N G
V = VA R I A N T I D E N T I F I C A T I O N GRO=GROUP/PART N O . B L = P L A T E DRM=DIAMETER F L = F L AT
2 3 4 5 6 8
WalzenmantenlachZeichn. 145747-2 „a„
A rolertyreacc.todrawingno.145747-2 A
inside
Englisch
gestreckte 856 mm interior
Spanisch
deveolpedlength:856"b" mm w§rodku
Polnisch
B 65 B
BrennschntiISO9013-IA
thermalcutISO9013-IA
AllgemeintoleranzIS O2768-mK
TolerierungDIN7167
generaltoe
l ranceISO2768- mK
DN
I 7167tobe tolerated
AlegesetzlichenUrheberrechte vorbehalte
C DieseZeichnungdarfohneunsere Genehmigu C
wedervervielfaltigtnochdrittenPersonen und
Konkurenzfirmenzug.angiggemacht werden.
GEBR.PFEIFFERAG,Kaiserslautern
Cr) COPYRIGHT
Alllegalrightsreserved.Thisdrawing must
0 neitherbeduplicatednormadeavailable
Lfl withoutourwritenconsenttothird persons
X
Lfl ortoanycompetitors.
r- GEBR.PFEIFFERAG,Kaiserslautern
D D
517,5 30
"a" 1070
SprachenachStiickliste
E languageacc.toparts list
Mahlwalze
grinding roller WerkstUckkanten
Oberflache
MalIstab 1:5 Gewicht3,4 kg
edgesof working
Markierung(mtiKirner)undZahlenaufSchabloneeingeschlagen
marks(withcentrepunch)andnumbersengravedof template DN
I 6784
Datum
MPS4500 B
surface
Maschine
parts DINISO 1302
Name Benennung 0163
Versche l3
li aufMarkierungslinie gemessen Bearb.
Gepr.
25.11.2002
Henn
25.11.2002
Grof3 tempal tetogrinding roller
measurewearbycomparingwithreference line lx Mali877in 85625.07.2006;444,
Laux
neuinACAD25.07.2006 40
CAD- System SchablonezurMahlw
F Innen(aufSchablonebeidseitgeingeschlagen )
Inside(engravedonbothsidesof template ) Anz.Anderung
Zust.
Pietrek
2xIndex5Text u.04.12.2002
Tabelle hinzu Henn
04.12.2002
Datum 146721- 3b
Geb.rPfeiffer AG
Gepr.Kaiserslautern
Name
Datum
Zeichnung-Nr.
Modell-Nr.
8
BlattF
Index
Bl
1 2 3 4 5 6
2 3 4 5 6 7 8
MahlplatenachZecihn.145522-1/145523- 1 BrennschntiISO9013-IA AlegesetzlichenUrheberrechte vorbehalten.
A grindingpal teacc.todrawn
i gno.145522-1/145523- 1 thermalcutISO9013-IA DieseZecihnungdarfohneunsere Genehmigung
wedervervielfaltigtnochdrittenPersonen und
A
AllgemeintoleranzISO2768-mK Konkurenzfirmenzugangiggemacht werden.
gestreckteLange:396 mm TolerierungDIN7167 GEBR.PFEIFFERAG,Kaiserslautern
deveo lpedlength:396 mm generaltoleranceISO2768- mK COPYRIGHT
DN
I 7167tobe tolerated Alllegalrightsreserved.Thisdrawing must
neitherbeduplicatednormade available
withoutourwrittenconsenttothird persons
ortoany competitors.
B 1347 B
30
/ 703
1-11
co
15x45° CC 15x45°
C C
rY-)
r— t=2
Lfl
CV
D Lfl
D
co
Cr`
„ a II
280
SprachenachStiickliste
Q.)languageacc.toparts list
(T\ Mahlplatte
Q_V•grinding plate
Has,
Englisch
inside Werkstakkanten
Oberflache
Manstab 1:5
1)-
Gewicht6,6 kg
interior
Spanisch edgesof working
I 6784 I ISO1302 M PS 4500 B
Markierung(mtiKorner)undZahlen auf parts DNsurface
Maschine
rj)Schabloneeingeschlagen w
Polnischsrodku DN
marks(withcentrepunch)andnumbersengravedof template DatumName Benennung
27.11.2002
163
r72VerschleinaufMarkierungslinie gemessen
Bearb.
Gepr.
Henn
27.11.2002
Grof3 tempal tetogrinding plate
measurewearbycomparingwithreference line 1).,eivt
neuinAcad 25.07.2006
25.07.2006
Laux 40
CAD- System S cha bo
l n
ez ur Mahlpl
F (71Innen(aufSchablonebeidseitg eingeschlagen )
Inside(engravedonbothsidesof template ) Anz.
Tabelle hinzu
Zust. Anderung
G
2x Index5Text u.04.12.2002
Pietrek
04.12.2002
Henn e br
. Pfeiffer
Gepr.Kaiserslautern
Datum
Datum
Name
AG
Zeichnung-Nr.
Modell-Nr.
146722- 3 b
Blat F
Index
Bl
2 3 4 5 6 7 8
2 3 4 5 6 7 8
Schno
sectiit A
nMA
A A
Al A2 A 2 A3 A3
X
centrerles galets
B „a, toe-in of B
therollers „a„
Anlenkung 0
nachinnen
A2/B1
Al/B1
A3/81
o A3/83
Lr)
ro
"a"
Anlenkung
nachaurien Scchtonnti D D
D toe-out of se i 1.3-1.) D
therollers
decentrerles galets Grund
basic position
B B1 Bl B2 B1 B3
possibiltiesofarangementpland'ensemble-montage E
ofgrindingrollers d e s galetsdebroyage
Werkstiickkanten
Oberflache
Mafistab % Gewicht kg
edge
sof working
x=Pfanneim Druckrahmen ballsocketinpressure frame coussinetdanslecadrede pression
y=Pfannem i DruckstUck balsocketin yoke coussinetdansle joug DN MPS
I 6784
Datum
surface
parts DINI
S O
Maschine
1302
Name Benennung
9001
COPYRIGHT neui
n Acad 2
507 rj„tiA
2006
25.07.2006
Laux
Gepr.
21.01.1992
Bearb. Arnold
Praciert
21.01.1992
AlegesetzlichenUrheberrechte vorbehalten.
De
Allegalrightsreserved.Thisdrawing must
iseZeichnungdarfohneunsereGenehmigung
neitherbeduplicatednormadeavailable
Tousdroitsd'auteurlegauxreserves. Zeci hnung modernisiert
Cepal nnedoitetrenicopieni mis 05.05.1999
Schwi.
05.05.1999 Mahw
l azlen-Einbau
40
Sor.CAD- System
F Konkurenzfirmenzugangiggemacht werden.
we d
ervervi el
fal
ti
g t
n oc
h dri
tenPersonenw and
t
i
h ou t
o urwri
ten co
ortoanycompetitors.
nsentt
o t
h
GEBR.PFEIFFERAG,KaiserslauternGEBR.PFEIFFERAG,Kaiserslautern
i
rd a
l d
persons i
s posi
t
o nd eti
e rsoudel
a concur-
rencesansnotre autorisation. 4xI
GEBR.PFEIFFERAG.,Kaiserslautern
ndex 1-
4 2
hinzu
Anz. Anderung
Zust.
7.05.1997
Pragert
27.05.1997
Datum
Datum
Stein
125608- 3 Bl
Geb.rPfeiffer AG
Gepr. Kaiserslautern
Name
Blatt F
Index
Zeichnung-Nr.
Modell-Nr.
2 3 4 5 6 7 8
2 I 3 4 I 5 I 6 7 10 11 12 13 14 15 16
vorderMontage mit nachder Montage vorderDemontage mit nachder Demontage

Druckcilverband after mounting Druckolverband after disassembly
beforemountingwiththe oil beforedisassemblywith oil Grundel gendeSicherheitshinweisenachKapitel2der Betriebsanleitung
injection method injection method undHinweisenachKapitel8.4derBetriebsanleitung beachten.
Observethefundamentalsafetyinstructionslaiddowninchapter2of the
operatni ginstructionsandtheinstructionslaiddowninchapter8.4of the
11 operatoi n instructions.
5 1 1 1 1 a1 1 1 7 RirMontagebzw.Demontagesn i dfolgendeFlissigkeitenzuverwen
-Montage:MontmeflOssigkeitTypLHMF300derFirma SKF
1111 *-2-1 oder01miteinerViskositatbei40°C=110mm2/s
12 AVA A l /7 Jar 3 oderDemontagefo
-Demontage:Demontagefsil sg
l ssgi ketiTypLHDF900derFirma SKF
i ketiTypLHDF900derFirma SKF
10 6 oder01miteinerViskositatbei40°C=300mm2/s
Usethefolowingliquidsformountn i gandremoval:
4 10 -mounting:mountingliquidtypeLHMF300of SKF
oroilwithaviscosityat40°C=110mm2/s
orremoveliquidtypeLHDF900of SKF
11®13 013
-removal:remove!liquidtypeLHDF900ofSKFor oil
withaviscosityat40°C=300mm2/s
3 1 Aus-undEinbauderMahlwalzenachKapitel8.4.2der Betriebsanleitun
0 -1114tre
Pel aserefertochapter8.4.2oftheoperating instructions
-- A
fortheremovalandmountingofgrinding rollers.
Pos.325,330,350,352sowie360sei he"Ersatzteilzeichnung MPS"
item325,330,350,352and360see"sparepartsdrawing MPS".
0 Menstelle 0 measuring point

Kontrolmanvorder Montage
(Zylinderdrucklos ) 0 referencedimensionbefore fitting
(cylinder depressurised)
V=W+Z V=W+Z
S -a- (DerWertfiir"V"kanninfolge der
Fertgi ungstoe
"W"=29± 3
l ranzenbei39s3,5ramliegen. )
(theor.VerschiebetnanausderBerechnung )
Ithe"V"-valuemaybe39mms3,5 mm
duetothemanufacturing tolerances I
"W"=29± 3
(slidingdimensiontheoreticalydueto calculat
A 0 Z=Y-X Kontrolmannachder Montage 0 Z=Y-X referencedimensionafter fitting

DieWerte"X"und "V" priortofitting,measurethevalues
vorderMontagegenaumessen "X"and"rexactyl andcalculate the
unddasKontrom l an errechnen referencedimension "Z".
Montage®
Arbeitsschritt 1
assembly®
Workstep 1:
(DerWertfur"Z"kanninfolge der
Fertigungstoleranzen
"a" be1i0mmt0,5mmliegen
(The"Z"-valuemaybe10mmz0,5 mm
duetothemanufacturing tolerances
Achtung!Druchstki kmulnach der Atento i n!Pressureyokemust sit
VorBegn i derMontagesn i ddieMane"X"und "V" Beforestartingonthe assembly, MontageamGegenring(Pos.3251 bzw. tightlyonthecounterring(Pos.325) resp.
anAchseundDruckstOckzp i messenundzu protokolieren. measureandrecordthedimensions"X"and"Y"onaxe l andpressure yoke. anderSchleinbuchse(Pos330) anliegen onthewearbushing(Pos.330)alter fitting
MahlwalzenkorpermitderAchse(Pos.350)nachobenablegen; Putdownrollerbodywithaxle(tiem350)pon i tn
i gupwardsandpropitupappropriately.
hei rzudenMahw l azlenkerpergeeignetunterbauen. Screwguidebolt(tiem10)intoaxle(item 350). TheoretischerforderlicheAusbaukraft670 kN forcerequiredtheoreticalyforremoving670 k
Fhi rungsbozlen(Pos.10)indieAchse(Pos.350)einschrauben. Screwmountingdsi k(tiem3)ontopressureyoke(item 360).
Montagescheibe(Pos.3)aufdasOrmkstick(Pos.360)aufschrauben.
DabeiaufrichtigeAnordnungachten.(titheAnsichtA I
DruckstuckvorsichtigaufdieAchseauf fahren,
hei rzueventueleineStiftschraube(Pos.4)altFihrunginde
Payatentiontocorrectarrangement(seeview A).
Carefulymovepressureyokeuponto axle.
Screwonestud(tiem4)intoaxleasguide,if necessary.
i Achseeinschrauben. Removeguidebolt(item10)andscrewthreestuds(tiem4)in place. HilfsmalvorBeginn der
0
O Theoretischerfordercil heEinbaukraft1000-2010 kNforcerequiredtheoreticalyformounting1000-2
auxilarydimensionpriortofittg
Fhi rungsbozlen(Pos.10)entfernenunddiedreiStifschrauben(Pos.4) einschrauben. Inserthydrauliccylinder(itemI)withdisk(item2)andconnectoilpressurepipes 0. 0 Montagemit Druckolverband 0 withtheoilinjection method
Hydr.Zylinder(Pos.1)mitScheibe(Pos.2)einsetzenundOldruckleitungen0anschlienen.Applyhydraulicpressuretohighpressureinjectorpump 0
unt iloileaksoutoffitting joint.
HydraulikdruckzumDruckolverband 0 aufbrn i genbsi dianderPanfuge austritt. H yd rauliccyn il dereman i sdepressurised.
DerhydraulischeZylinderbteibtdabeidrucklos. C ar y o u t1 s t measurement. O Markierung oben O marking above
1.Messungdurchfiihren. Measureandrecordreferencedimension"V"(seepoint 0).
Kontrolmal"V"messenundprotokolieren.IsiehePunkt 01 Maximumdeviationofplus50%overthereferencedm i enso i nispermitted. 2D rurdckeO lan srAchrblisseeitsfd
urruDruckolverband G1/4-2 hqyudireraduwlico
crorrecpto
irensssuforpbret.s8s00fit-G 1/4"bar
max.40%AbweichungiberdemKontrollmall zulassig. Ift
h e d e vi
a ti
o n i
s m o r
e t
h an 507 ch eckt
h edm
i enso
i nso f
theparts and e r
fo rc
i
l h e ckc a.
8 0
0 -1000 bar re kn
i g r
e a 1000
Beimelteasl 50%Abweichungisten i eMankontroe l derTeile durchzufiihren rew o rk, if necessary. O GehortnichtzumLitferumfang notformn i gpartofscopeof supply
undeventuel nachzuarbeiten.
Arbeitsschritt 2 W o r
k step 2:
HydraulikdruckIca.1000kN)amZylinder aufbringen
undDruckstikkaufde i Achseaufschieben.
DruckolverbandmuldabeiunterDruckstehen.
Applyhydraulicpressure(about1000ktilto cylinder
andslidepressureyokeonto axle.
H gihpressureinjectorpumpmustbepressurised. 0 hydraul
H
D u
rb
u 3 c0
k 0,
m
kr
a f
t
m
isxcher
a .
An
i u
. n
2010
Gehbrinci htzumLieferumf ang
e n -Hebebock
t
a 3 60,
B
kN a uhO hemax. 520 hydraulic
s
p t
ro
r
n
i kt
n
i e g 3p0r 0
e,
m
s s
ua x
r
e
jack
.
om utin
notformingpartofscopeof supply
e.r2010
0360,total kN hegi htmax. 52
IKontrolmanmessen )
lenachGronevonerkenntmanwe i weltdasOruckstickaufgeschoben ist.
DanachAblassendesZylinderdrucksbisDruckstiick
durchdenDruckolverbandnachMengehobenwrid( aufschwimmen I.
Kontrolman"V"messenundprotokoe il renIse
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l rge-r isyouseehowfarpressureyokeisslidonaxle.
surefromcylinderuntilpressureyokeislifted up
sureinjectorpump(untiloileaksoutoffitting joint I. Mahw
Demontage ®
l alemitdemDruckst"ck(Pos.360)nachobenablegen;
disassembly
Putdownthegrindingrollerwithpessureyoke(item360)pointing upwards COPYRIGHT
BeiAbweichungvomKontrolmanArbeitsschrit2wiederholen. M ea su r
e a nd re co r
d referencedimension-r(seepoint 0 ). he
i rzudiMahw l azlegeeg i netunterbauen. andpropitupappropriately. Ael gesetzcil henUrheberrechte vorbehalten.Allegalrightsreserved.Thisdrawing must
LiegtdasKontrolmanimmernochnci htinderToleranzisteine Mafikontrolle I
n c as e of a d e vi
a t
i
o n fromthereferencedimensionrepeatworkstep 2. DreR i ingschraubenindasDruckstick einschrauben Screwthreeliftingeyeboltsintothepressure yoke DieseZeichnungdartohneunsereGenehmigungneitherbedupcil atednormadeavailable
undeventuelen i eNacharbeitdurchzufiihren. Ifr
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i n si stilnotwithinthe tolerance, undDruckstuckanen i enKrananhangen. andhangpressureyokeoncrane hook. wedervervielfaltigtnochdritenPersonen und wtihoutourwritenconsenttothird persons
wennKontrolman'V"innerhalbderFertigungstoleranzen ist, ch ec k t
h e d m
i e n so
i n a n d rework,if necessary. Konkurenzfrimenzugangiggemacht werden. ortoanycompetitors.
kannArbeitsschritt3erfolgen. Ifr
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i n "V "iswithintheworktolerances, Sciherungsscheb i e(Pos.352)entfernen. Removesafetydsi c(item 352). GEBR.PFEIFFERAG,Kaiserslautern GEBR.PFEIFFERAG.Kaiserslautern
movetoworkstep 3. HydraulikdruckzumDruckolverbandaufbringenbisanderPal-Huge61austritt. Applyhydraulicpressuretopressfituntiloileaksoutoffitting joint.
Arbeitsschritt 3
endgiltgesAufpressenmitZylinder(ca.1000-2010kNIbiszumAnschlag. Fn
Workstep 3:
i alpressn i gonwithcyn il der(about1000-2010kN)asfarasitWI go.
DerVerbandisttheoretisch selbstlosend.
BeiNichtlisendesVerbandes,hydraulischenHebebock(Pos. 1)
Theoretci ayl,pressfitisself-loosening.
Ifpressfitdoesnotloosen,fithydraucil liftingcylinder (item 1)
Kontroledurch/e l ssendesManes"Z"(tithe Punkt° Checkbymeasuringdimension"Z"(seepoint 0). mitMontagescheibe(Pos.3)undStfischrauben(Pos.6)undMuter (Pos.]) wtihmountingdisc(item3)andstuds(tiem6)andnut(item 71. Werkstikkkanten
Oberflache
Masla
tb% G e w i c h t 7 2 6 kg
edgesparts
of working
surface
Arbeitsschritt
D anachHydraulikdruckamDruckolverband
dabeiZylinderdruck beibehalten.
4 ablassen, W
A ft
e r
othrkatstep
,ree
l a se h y d
4:raulicpressureonhighpressureinjectorpump and,
mone and,inadditontopressfitappyl hydraulicpressuretolifting cylinder.
itrenundzusatzcil hzumDruckovlerbandHydraukildruckamHebebockaufbringen. DIN6784
Datum
DN
I ISO 1302 MaschineMPS4500 B
NameBenennung 0 3 1 4
AnschlieBendhydrausilchenZyn w
il derentlastenundMontagevorrichtung abbauen. h e
l
i d o n
i g so ,
ke ep c y l
i
n der pressure. Achtung!AusflienendesGIsofortmitOlbindemittel beseitigen. Atentoi n!Immeda i teylremoveoutflowingolibyusingoil binder. Bearb.1805.2005
Laux
DieMtiebl ohrungeninderAchseol-undluftdicht verschlienen, T he nre l
e a s e h yd r
a u l
i
c c y linderandremovemounting device. Gepr. Pietrek assembly-ds
10.05.2005 iassembyl deviceforro
sowe i de
i BohrungenzumDruckolverband verschlieflen.
Sci herungsschete i (Pos.352)montieren.
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toformairtightandoil-tight seal.
cto
i nofhighpressureinjector pump.
352).
NachdemderVerbandgelost ist,
Fh
i rungsbozlen(Pos.10)inde
i Achse(Pos.350)einschrauben.
Afterlooseningthepress
fitscrewguidebolt(tiem10)intoaxle(item 350). CADSystem 40 Montage-De
HachdemEntfernenderRingschrauben,a
Achu
mDruckstOck,
dieGewindemitSechskantschrauben verschlienen.
tng!AusflienendestisotortmitOlbindemittel beseitigen.
Afterremovingliftingeyeboltsatpressure yoke
closethreadswithhexagonheadscrews.
Atento i n!Immeda
4
i teylremoveanyoileakingoutbyusingoil binder.
5 6
Montagescheibe(Pos.3)aufdasDruckstci k(Pos.3601aufschrauben.
Druckstickvorskhtig abheben.
Screwmountingdsi k(tiem3)ontopressureyoke(item 360).
Liftuppressureyokecarefully.
11
4xKontrollwane
"a"Ansich&
AM.
lust. Anderung
19.01.2006
t Text linzu
creindert
19.01.2006
Laux
Gepr.Kaiserslautern
Datum
Datum
Name
154
Gebr.Pfeiffer AG
Zekhnung-Nr
Modell-Kr.
230- 1a Index
Wat
81
1 I 2 II 3 I 4 1
1 5 I 6 I 7 8J 9 to I 11 12 I 13 14 15 16
A ca.3 t
Montage 22.5 22.5 B-B
A Ca200 kg assembly
A
B 541.1 541.3 SotBAuBenring /
jointofouter ringtr iar t 2 11StoB Innenrin
25kg /
\ 1 125 kg 125 kg
541.2 ?
U2
541.4
joint ofinner 'ring
C Rehi enfog
l edesAnziehensder Schrauben
orderfortighteningthe screws
•
,s7 Achtunq !
AufrichtigeAnordnung
Attention !
Makesurethatthe arrangement
541.1 A
150 derSpannelemente achten. ofthetensionee l mentsis correct.
DieSpannelementerechtsundlinks Thetensionelementstotherightandthe left
D 541 0 162 62 5 desGee
ge
l nka
l ci hsn
SieheEn
i ng
ofthearticulationbearingmustbearranged
l gersmussenzueinander
i angeordnet sein. inthesamedirection.
i zehl eti"Y"und "Z" Seedetail"Y"and "Z"
4 0 Y
22,5
E 22,5
abedichteteFu en edichteteenFu
NurOtverwenden!KeinFett!KeineMontagepaste! Useonlyoil!Nogrease!Nomounting paste! sealed joints sealed joints
MONTAGE ASSEMBLY 541.6541.7 541.5 5415
.541.7 541.6 541.2, 541.4
- Vorbereiten: - Preparation
F Hydrauk ilzyn
il derimZugankerdesFundamentrahmensausrlchtenu n
dabstutzen. Ag ilnandsupporthydrauliccylinderinpulrodanchoronfoundation frame.
Buchse(Pos.6)undScheibe(541.1)InZuganker einlitgen.
MontagestangeMos3 .1durchsteckenundmitRingschraube(Pos.versehen.
Bozlen(5411aufleichtgiantMontagestangeaufschieben.
ZweiteRingschraube(Pos.11anbringen.
Insertbushing(item61anddisc(item5471)intopulrodanchor.
Insertfittingrod(item3)andfiteyebolt(item 1).
Slightlyoilfittingrodforslidingbolt(541)onto it.
Fitsecondeyebolt(item 1).
Demontage
disassembly
BozlenmitMontagestangebatenundRingschrauben(Pos1 .e
)ntVernon. KeepboltInpositonwithliltingrodandremoveeyebolts(item 1).
BozlenohneZwangskrtftebiszueinem(berstandvonca.150mmeinschieben. Insertboltwithoutusinganyforceuntilitprojectsbyabout150 mm. Achtung!HydraulischerHebebockdarf nicht
BozlenmitletsGewindestangenmit6kt.Mutern(Pos.4und5) einziehen Usethreadedrodswithhex-nuts(items4and5)forinsertingboltfurtheruntilitfits flush aufdieRn i gedrUcken,sondern nur
bitBolzenbeldseitgbUndigsitzt1Kontrollma0 162,5 mm).
BozlenundZylinderaufKontrolmaneausrlchten(eventuelDistanzbleche verwenden).
(withoutanyprojection)onbothsides(checkdimension162,5 mm).
Alignboltandcylinderacc.tocheckdimensions.Usespacerplatesif required.) aufdenBolzen.
MontagestangeB , uchseundScheibeentfernen. Removefittingrod,bushing,and disc.
VordemEinlegenvonBuchse(541.5),Spannelemente(541.7)undRing(541.6),dieTeileguteinblen.P utproperlyoilonbushing(item541.5),tensionelements(item541.7),andring(item541.6)beforefitting them. Atention!Hydraulicjackmustnotexert pressure
UnbedingO t rientierungundLagederSpannelemente beachten. Besuretoobserveorientationandpositonoftensionelements. ontherings,butonthebolt only.
Stelehorizontalegen,dabeiInnen-undAuflenringum180'versetztanordnen,sieheSchnittB-B. A Jon itstobehorizontal,withinnerringandouterringbeingstaggered180'apart,seesectionB-B.
Ringspat15mmundAbstandsman162,5mmnochmatskontrolierenundgegebenenfalskorrigieren. gan icheckannulargap115mma )nddistance(162,5mma )ndcorrectif necessary.
BeirichtigerAnordnungentstehteinSpaltzwischenHydraulikzylinderundZugankervon22,5 min. Ifarangedcorrectly,thereisagapof22,5mmbetweenhydrauliccylinderandpulrodanchor.
-VorsoannenderSpannelemente
Scheiben(541.1und54731aufsetzenundmit4Schrauben(5412und541.41 fixieren.
SchraubenmilReihenfolge1,2,3,4nachAnsichtAbenutzen.
-Pretensioninooftension elementt
Putdiscs(541.1and541.31inplaceandfixthemwith4screws1541.2and541.41.
Usescrewsintheorder1,2,34asshowninview A. 2
H
Schraubenderartanziehen,dafldieScheibenannkherndparallel bleiben.
HierzudieSchraubennurjeweilsumeinehalbeUmdrehung drehen
unddanninihrerReihenfolgeuberKreuzwechseln.
NachjedemDurchgangdiegegenaberliegendeSeiteIestziehen.
Tightenscrewssoastoensurethatdiscsremainalmostparallel.
Forthispurposeonlymakehaltaturnofeachscrewbytighteningthemcrosswise.
AltereachruntightenscrewsontheoppositesideInthesame way. 8,9
Kontrolle: Check:
dasSpaltmanvon22.5mmmuneingehalten werden. Thegapdimensionof22.5mustbeobserved.
BeiAbweichungvonmehrals1mmmunneuausgerichte twerden. Ifitdeviatesbymorethan1mm,alignmentmustbecarriedoutagain.
VorgangwiederholenbisdasAnziehdrehmomentvon64NmbeialenSchrauben erreicht Repeatprocedureuntiltherequiredtighteningtorqueof64Nmoneveryscrewis reached. 7 4,5
DierestlichenSchraubenaufbeidenBolzenenden einsetzen
undaufleichtenKontaktmitdenScheibeneinschrauben.
InderReihenfolgegenial)AnsichtAmit64Nm,abermaximaleinerhalbenUmdrehung anziehen.
EinSchiefziehenderScheiben(541.1und541.31istnichtzultssig.
Putremainingscrewsonbothboltendsandscrewtheminwiththediscs,
makingsurethereIsonlyslight contact.
TightenintheorderasshowninviewAuntil64Nmarereached
bymakinghalfaturnatmosteachtimethescrewis tightened.
10 6
RathjedemDurchgangistdieStilezuwechseln,bisaleSchraubenmit64Nmangezogen sind. Besuretoavoidtiltingthediscs1541.1and541.31whentightening.
Kontrolle:
Aftereachturnmovetotheoppositesideuntilallscrewsarelightenedwithmax.64Nm.
Check:
DEMONTAGE DISASSEMBLY
OasSpaltmaBvon22,5mmmuneingehalten werden. Thegapdimensionof22.5mustbeobserved.
BeiAbweichungvonmehrals1mmmuBneuausgerichtet werden. Ifitdeviatesbymorethan1mm,alignmentmustbecarriedoutagain. Hydraulikzylinder abstutzen. Supporthydraulic cylinder.
De iOberstinde1./1undU2derScheibenuberdemZuganker Thediferenceinthelengthofprojection1111andU21ofdiscs S cheb
i en (
5 411
. u nd 54 1 .
3 )
d urch stufenweises Ldsen R emovediscs(items541.1and541.31byloosening
dirtennichtmehralsmaxima2 lmmvoneinander abweichen. projectingoverthepulrodanchormustnotexceedmorethan2mm. derSchrauben(541.2und541.4)uberKreuzdemontieren. thescrews(items541.2and541.4)crosswisestepbystep.
-FestspannenderSpannelemente -Finishtensioningoftension elements WenndieSpannelemente(541.71nichtselbststandig Ibsen, Ifthetensionelements(item541.7)donotloosentheir own,
AufdermihlenabgewandtenSeitebeginnendmiteinemAnziehdrehmomentvon140 NmT ightenthescrewsintheorderasshowninview A, S chei
b e (
54 13
.1 un d R n
i g 15 416
.)durch4Sch r
au ben1 541.
4 ) fixieren fastendisc(541.3)andring(item541.61with4screws(item 541.4)
K de iSchraubeninderReihenfolgegeni()AnsichtAfestziehen, startingfromthesidenotfacingthemilwithatighteningtorqueof140 Nm. un ddu r
c h zen t
ra l
e Pre s
l c ha
l ge den Lbsevorgang einleiten. andenhancelooseningbygivingblowsontocenterofdisc.
wobeimaximaleine34UmdrehungderSchraubeerfolgen dart. Indoingso,besuretomakehalfaturnofeachscrewatmost. IbsendieSpannelementenicht,istfolgendermanenzuverfahren. Ifthetensionelementsstildonotbecomeloosep , roceedasfollows:
EsfolgendieSchraubenaufdermiihtenzugewandtenSeitemit140 Nm Proceedwiththescrewsonthesidefacingthemilwith140 Nm, S cheb
i en (
5 41 .
3 )
u n dR n
i g (
5 41.
6 1 entfernen. R em o ve
ds
i cs(it
e m 541.
3 )
an dri
n g(
i
te m 541.6).
bzw.max.14UmdrehunginderReihenfolgenachAnsicht A. tighteningthemasshowninviewAandmakingahalfaturnat most. 'C"OieSpannelementemitRostldsemitel1Kriechol) einspriihen Spraypenetratingoilontension elements
Kontrolle: Check: undbeiBedarfdieZugankerleichtanwirmenIca.100'0 a ndslightlywarmthepulrodanchors,(about100*C)if required. COPYRIGHT
DerAbstandzwischenHydraulikzylinderfunundZuganker Aftertightening,thedistancebetweenhydrauliccylinderfootandpulrodanchormustbeatleast19,5 mm G ewindestangenmit6kt.Mutern(Pos.8und91undPlatte(Pos. 7)
anZuganker anbauen.
Fithreadedrodswithhex-nuts(items8and9)andplate(item 7)
ontopulrodanchor. Al
e g e s et
z l
i
c hen Urheberrechte vorbehalten.
Alegalrightsreserved.Thisdrawing must
mun fachdemAnziehenminimal19.5mmbetragen(beiMessunginZylindermitte). If(m easuredinthemiddleofthe cylinder).
thedistancemeasuredissmalerthanminimum,interruptfittingoperationandremovetensionelements.H ydraulischerHebebock(Pos.10)aufStirnflichedesBolzensaufsetzen Puthydraulicliftingjack(item10)ontofrontof bolt De
ise Z ec
ih nu ngd art
o hneun se r
e Genehmigung netiherbeduplicatednormadeavailable
BeU i nterschreitenmuldieMontageabgebrochenwerdenundeineDemontagederSpannelemente Alignagainandcarryoutpretensioningasdescribed above. undmitangsamsteigenderKraftaufdenBolzenpressen. andslowlyincreasepressing force. wede rv erv i
e l
fal
ti
g t
n och dri
tt
e n Personen und
w tihoutourwritenconsentothird persons
underneutesAusrichtenundVorspannenwieobenbeschrieben erfolgen. DabeiaufParalelitttderAbstiitzflachen achten. Makesurefrontandplatestayparallel. Ko n
k u renzf
r
im e
n zu
g angg
i ge m acht werden.or
t oanycompetitors.
W e
nnke i
n e B ean st
and ung ,
w t
ifol
g t fortfahren: Ifoperationhasbeencarriedoutcorrectlyuptothisstage,proceedasfollows: G E B R.
P FEF
I F
E RA G , Kaiserslautern GEBR.PFEIFFERAG,Kaiserslautern
L C AufdermuhlenabgewandtenSeiteweiteresAnziehenmit280Nm,bzwm . ax.34Umdrehung.F irsttightenthescrewsonthesidenotfacingthemilwith280Nmbymakinghalfaturnat mast. VORSICHT: Caution:
AufdermiblenzugewandtenStileweiteresAnziehenmit280Nm,bzwm . ax.Y2Umdrehung. T h enti
g htenth escr
ew son thesi
d e f
a ci
n g t
h em i
lw i
t
h 2 80N m by
m akn
ig hal
fa t
u r
n at most. D asLb se n de r
S p an ne e
lm e
n t
ee r
fol
g t
schonn achkurzem Weg. Thetensionelementswilalreadybecomelooseafterashortstroke.
Check: H y dra u k
i
lzy n
i
l de r,
G ew n
i des t
an genund
Pl
a t
e entfernen. R em o ve
hy dr
a u c
i
l cyl
i
n de r
,
thr
e aded r
o ds,
p l
a t
e ,
a n d t
e n si
o n elements. Werkstikkkanten
Oberflache Manstab % Gewicht k
Kontrolle: e
dges
o f working
surface
DerAbstandzwischenHydrauRzylinderfullundZuganker Aftertightening,thedistancebetweenhydrauliccylinderfootandpulrodanchormustbeatleast19.5 mm B
dartnachdemAnziehenminimal19,5mmbetragen(beiMessunginZylindermitte). (measuredinthemiddleofthecylinder).
Spannelemente ausbauen.
uchse(Pos.61,Scheibe(Pos.541.3)undGewindestangenm
(Pos.4und5)sowieMontagestange(Pos.3)undRingschrauben(Pos1
6
Fitbushing(item61.disc(item541.3),threadedrodswithhex-nuts
itkt.Muttern (items4and5)aswelasfittingrod(item3)andringscrews(item 1).
.)anbauen.
Puloffboltbyregularlytighteninghex-nuts(item 51.
mas"iMPS5000 B
parts
DNI 6784 ISO 1302
Datum
DN
I
,WennkeineBeanstandungw , iefolgtfort fahren:
AufderminilenabgewandtenSeiteweiteresAnziehenmit430 Nm.
If
F
o
ir
p
st
e
ti
g
r
at
h
o
i
te
n
n
h
t
a
h
sb
es
e
c
e
n
r
ew
ca
s
r
r
o
i
e
n
d
th
o
e
u
s
t
c
i
d
o
e
r
r
n
ec
ot
t
f
a
l
y
c
u
i
n
pt
g
o
t
h
t
h
e
i
s
m
st
i
l
a
w
g
i
t
h
e,
p r
o
430
ceeda
Nm.
s follows: D ur
ch g e
lc
ih m an g
i e s
A n ze
ihe nd er
6 kt
.M ut
e r
n (
P os.
51de
n B ol
zen abziehen. 6x T e
Spai
xt
un d
d
Darsf
estrie Okittor
&lung
0
6 LYc
iterated
1 0 2045
Barb.
)ttrih
Derr.
1101.1999
Sdreithlenbert
11011999
Lanz f
i
ti
n gof
e
t nso
i nc
yl
i
n derbeari
n g s
td
AufdermihlenzugewandtenSeiteweiteresAnziehenmit430 Nm. Thentightenthescrewsonthesidefacingthemilwith430 Nm. VORSICHT:
MontagestangemuldasBolzengewichtvonca.250kgnachderDemontage tragen.
Caution:
Whenremovedw , eightofbolt(250kg)mustbebornebyfitting rod. lekhotmg iberarbedet
nilmaIII ceillel
28.012005
28.01dm&
'etrek
2005 Mona
tgeLagerung Sp
CADSystem 42
DieLagerungmitSitkonmasseabdichten(Einzelheit Y,Z)
AngegebeneAnziehdrehmomentefu rSchraube M20
S e
specfiedtg
al
a s s
e m by
lw t
ihsi
l
c
i htenn
one (detail Y.Z)
i gtorquesforscrew M20
Ringschrauben(Pos.1)alsAnschlagmittel verwenden. Useringscrews(item1)forlifting purposes. lx Anzehdrehsoonf
Anz.AnderungDatum
Zust.
Geb.rPfeiffer AG
48.07.2003
303auf3161Y seanderl
Istria
07.07.2003
Data
Visa*
Bear. 138475 - 1
von
;fameKaiserslautern
Zeichnung-Nr
Vrdea-Nr. 1
Wier
C B
BIat
BA200500591-E/D
KAISERSLAUTERN
KAISERSLAUTERN Spare Parts Edition 0 404.2006
.2006
9. S p a Spare
r e parts
9.1 G e n General
should keep
You should keep the
the most
most important
important spare
spare and
and wear
wear parts
parts in
in stock
stock on
on site
site to
to
guarantee the continuous availability of the equipment.
equipment.
Please use
use the
the spare
spare parts
parts list
list to
to order
order spare
spare parts.
parts. For
For further
further details
details please see
see
the relevant spare parts drawing included in the spare parts list.
For details on the plant components see also chapter 11.
We grant a guarantee only for the original spare parts supplied by us.
Attention: D Do not mount

o not mount oror use
use otherwise
otherwise any
any spare
spare parts
parts and
and accessories
accessories
which are not checked and released by GEBR. PFEIFFER
PFEIFFER AG.
Our warranty
warranty does
does not
not cover
cover any damages
damages occurred
occurred due
due to
to the
the use
use of parts other
other
than the original parts and accessories.
accessories.
9.1.1
9.1.1 H o How
w to use the spare parts lists
For all orders for spare parts please quote:
- Spare parts list No. ....................
- Machine
Machine ....................
- Size
Size ....................
- Order No. ....................
- Part No. ....................
- Quantity
Quantity ....................
Comments on the spare parts list:
Part No. ) 0 ( X
XXX:
: S p a Spare
r e part indicated in the spare
spare
parts drawing.
drawing.
Part No. XXX.1,

)0(X.1 ,
XXX.2 etc.: S pSpare parts that
a r e parts that are
are part
part of the scope
scope of supply of
part )0(X,
XXX, but
but that
that are
are notnot always
always indicated
indicated in
in the
the
spart part
part drawing;
drawing; ifif these
these parts
parts are
are not
not required
required
together with part
part )0(X
XXX please
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ge0500591-09.doc P a g e Page 11 // 2
BA200500591-E/D
KAISERSLAUTERN
KAISERSLAUTERN Spare Parts Edition 0 404.2006
.2006
Ident
!dent No.: For internal purposes only.
9.2 S p aSpare
r e parts lists/Spare parts drawing
List of documents:
documents:
Machine MPS 4500 B
Spare parts list
Spare parts drawing

drawing
- assembly
assembly drawing no. 155 573-0
573-0
- group grinding bowl
group (part no. 201-299) drawing no. 148 167-2
- grinding roller
grinding (part no. 301-399) drawing no. 155 041-2
- tensioning device
tensioning (part no. 501-599) drawing no. 144 599-2
- seal air ducting
seal ducting (part no. 601-699) drawing no. 155 040-2
040-2
inner grinding roller
stop part (part no. 860-885) d r adrawing no. 142 342-2
w i n g no.
torque support for
- torque
pressure frame (part no. 901-926) d r adrawing no. 155 024-1
w i n g no.
Machine SLS 3750 B
Spare parts list
Spare parts drawing

drawing
- assembly
assembly drawing no. 157 133-1
133-1
- bearing
bearing (part no. 201-299) d r adrawing
w i n g no. 152 921-2
Machine DSK 2000
Spare parts list
Spare parts drawing

drawing drawing no. 149 363-2
ge0500591-09.doc P a g e Page 22 / 2
GEBR. P F E I 1 1 2 A G E R : t . T E I L L I S T E NR. : 200500591 S E I T E / PA G E :
KAISERSLAUMEN SPARE PA R T S L I S T N O . DATUM / D AT E : 28.08.2006
NAME / NAME : VIVI
MASCHINE : WALZENSCHUSSELMOHLE GRoSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435

MACHINE r o l l e r m i l l SIZE CUSTOMER N O . N e y z a r Q o m C e m e n t C o .
No.14 F i r s t F l o o r
PROJEKT : NEYZAR RM AUFTRAGS-NR. : 2 2 3 5 6 E R S AT Z T E I L - Z E I C H N U N G N R . : 155573-0 I R - Te h r a n
PROJECT COM. N O . SPARE PA R T S DRAWING N O . Iran
TEIL-NR. M E N G E EINHEIT BESCHREIBUNG WEITERE ANGABEN I D E N T- N R . G E W I C H T K G

PART N O . Q T Y UNIT DESCRIPTION CHARACTERISTICS IDENT N O . W E I G H T K G
<088555> 155393-0
101 1 STUCK GEHAUSEPANZERUNG - MAHLRAUM 148406 4.150,000

PIECE housing l i n i n g f o r g r i n d i n g zone .33
103 1 STUCK GEHAUSEPANZERUNG - HEISSGASRAUM 148407 3.120,000

PIECE housing l i n i n g - h o t gas area .34
120 1 STUCK GEHAUSE / S O C K E L - I S O L I E R U N G KOMPLETT / c o m p l e t e 148381 2.700,000

PIECE housing (base) i n s u l a t i o n .32
<088571> 146439-0
129 4 STUCK GLYCODUR-GLEITLAGER G LY. P G 5 0 5 5 4 0 A 57300286 4,600

PIECE GLYCODUR f r i c t i o n b e a r i n g . 11
129.1 4 STUCK GLYCODUR-ANLAUFSCHEIBE G LY. P X G 5 2 7 8 0 2 A 57300283 0,160

PIECE GLYCODUR s t a r t i n g w a s h e r .12
131 12,000 METER PROFILSTREIFEN HOHLPROFIL 2 0 / 2 2 X 1 0 MM DRM. D U E 2 3 8 4 58400544 3,700

METRE profile s t r i p hollow section .18
GEBR. P F E : E R A G ER : t T E I L L I S T E N R . : 200500591 S E I T E / PA G E :
KAISERSLAUTERN SPARE PA R T S L I S T N O . DATUM / D AT E : 28.08.2006
NAME / N A M E : VIVI
MASCHINE : WALZENSCHUSSELMUHLE GROSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435

PROJEKT : NEYZAR RM AUFTRAGS-NR. 2 2 3 5 6 E R S AT Z T E I L - Z E I C H N U N G N R . : 155573-0 I R - Te h r a n

<088567> 130220-1
133 4,500 METER GUMMISTREIFEN R E M A L I N E 4 0 / H R / C N 60 X 2 0 M M H I T Z E B E . 100-120° 58400519 1,350

METRE r u b b e r s t r i p REMALINE 4 0 / H R / C N .08
<088577> 130293-1
137 3,400 METER DELCERAM-BAND 30 X 5 M M 58400039 1,200

METRE DELCERAM t a p e .06
<088573> 130293-1
137.1 3,400 METER DELCERAM-BAND 30 X 5 MM 58400039 1,200

<088589> 131654-2

GEBR. P F E ' ' E R A G EF k E I L L I S T E N R . : 200500591 S E I T E / PA G E :
KAISERSLADLZEN SPARE PA R T S L I S T N O . DATUM / D AT E : 28.08.2006


<088581> 130256-2

<088585> 131631-2

<088555> 155393-0

146.1 8,820 METER DELCERAM-BAND 70 X 5 M M 58402067 1,890

151 3 STUCK DECKEL Z U M ZUGSTANGENGEHAUSE 146032 1.389,000

PIECE cover f o r p u l l r o d housing .28
151.1 36 STUCK SECHSKANTSCHRAUBE DIN 0 0 9 3 1 M42X160 8.8 A2B 55104273 11 0 , 9 0 0

PIECE hexagon head b o l t .39
GEBR. P F E : E R A G E R • LT E I L L I S T E NR. : 200500591 S E I T E / PA G E : 4
KAISERSLAD.....caN SPARE PA R T S L I S T N O . DATUM / D AT E : 28.08.2006

PROJEKT : N E Y Z A R RM AUFTRAGS-NR. : 2 2 3 5 6 E R S AT Z T E I L - Z E I C H N U N G N R . : 155573-0 I R - Te h r a n

<088555> 155393-0
151.2 36 STUCK SCHEIBE DIN 00125 4 3 , 0 - 1 4 0 H V- A 2 B 55104275 5,328

PIECE washer .41
151.3 36 STUCK SECHSKANTMUTTER DIN 00934 M042 8 A2B 55104191 8,000

PIECE hexagon n u t .40
<088563> 145971-0
162 2 STUCK PANZERUNG 145971 206,200

PIECE lining .05
162.1 1 STUCK PANZERUNG 145971 59,610

PIECE lining .06
162.2 1 STUCK PANZERUNG 145971 59,610

PIECE lining .07
162.3 24 STUCK SENKSCHRAUBE M I T INNENSECHSKANT DIN 0 7 9 9 1 M12X040 8.8 A2B 55104170 1,210
PIECE hexagon s o c k e t c o u n t e r s u n k head .09
screw
162.4 24 STUCK SECHSKANTMUTTER M I T K L E M M T E I L DIN 0 0 9 8 0 - V M012 8 A2B 55101336 0,408

PIECE p r e v a i l i n g t o r q u e t y p e hexagon .10
nut
GEBR. P F E : E R A G E R A k T E I L L I S T E NR. : 200500591 S E I T E / PA G E :
KAISERSLAUIERN SPARE PA R T S L I S T N O . DATUM / D AT E : 28.08.2006
NAME / NAME : VIVI

PROJEKT : N E Y Z A R RM AUFTRAGS-NR. : 2 2 3 5 6 E R S AT Z T E I L - Z E I C H N U N G N A . : 155573-0 I R - Te h r a n
TELL- N R . M E N G E EINHEIT BESCHREIBUNG WEITERE ANGABEN I D E N T- N R . G E W I C H T K G

<088563> 145971-0
162.5 24 STUCK SCHEIBE DIN 0 7 3 4 9 1 3 ST A 2 B 55104547 0,088

PIECE washer f o r b o l t . 11
<089283> 155371-0
200 1 S T U C K GRUPPE MAHLSCHUSSEL KOMPLETT / c o m p l e t e 154072 7 5 . 3 2 0 , 0 0 0

PIECE group g r i n d i n g bowl .04
E I N Z E LT E I L E Z U R
GRUPPE MAHLSCHUSSEL S I E H E E R S AT Z T E I L - Z E I C H N U N G N R . 1 4 8 1 6 7 - 2
single parts t o
group g r i n d i n g bowl see spare p a r t s d r a w i n g no. 148167-2
GEBR. P F E : 3 R A G E R Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : 6
MASCHINE WA L Z E N S C H U S S E L M U H L E GROSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435


<081466> 154072-0
201.2 4 STUCK AUSGLEICHSBLECH 154072 12,500

PIECE compensation p l a t e .32




202 13 STUCK TEILSEGMENT I I I 145521 715,000

PIECE p a r t i a l segment I I I .04
202.1 39 STUCK ZYLINDERSCHRAUBE M . I N N E N S E C H S K T. DIN 0 0 9 1 2 M24X060 8.8 A2B 55104444 12,870

PIECE hexagon s o c k e t h e a d c a p s c r e w .58
202.2 39 STUCK FEDERRING DIN 0 7 9 8 0 24 FST A 2 B 55104341 0,702

PIECE spring washer .59
GEBR. P F E I I T Z A G ER k E I L L I S T E N R . : 200500591 S E I T E / PA G E :
KAISERSLAUL.cRN SPARE PA R T S L I S T N O DATUM / D AT E : 28.08.2006
NAME / NAME : VIVI


<081466> 154072-0
203 2 6 S T U C K KLEMMSTUCK Z U R MAHLSCHOSSEL 146076 1.144,000

PIECE clamp p i e c e f o r g r i n d i n g b o w l .05
204 2 6 S T U C K KLEMMSCHRAUBE Z . M A H L S C H U S S E L M 3 6 , L = 3 6 0 129130 74,900

PIECE clamping screw f o r g r i n d i n g bowl .24
204.1 2 6 S T U C K UNTERLEGSCHEIBE, H A L B R U N D 129131 31,200

PIECE w a s h e r, s e m i c y l i n d r i c a l .25
204.2 2 6 S T U C K SECHSKANTMUTTER M I T ANSCHLAG M 3 6 129185 14,600

PIECE hexagon n u t w i t h s t o p M36 .18
204.3 2 6 S T U C K SECHSKANTMUTTER D I N 00934 M036 8 A2B 55104400 10,218

204.4 2 6 S T U C K SCHEIBE DIN 00125 3 7 , 0 - 1 4 0 H V- A 2 B 55104338 2,392

PIECE washer .50
219 1 4 S T U C K BOLZEN Z U R M A H L P L AT T E 088361 15,000

PIECE bolt for grinding plate .23
220 1 S T U C K DUSENRING 147841 6.214,000

PIECE nozzle r i n g .06
GEBR. P F E : E R A G ER Z T E I L L I S T E N R . : 200500591 S E I T E / PA G E : 8
NAME / NAME : VIVI

TEIL-NR. M E N G E E I N H E I T BESCHREIBUNG WEITERE ANGABEN I D E N T- N R . G E W I C H T K G

PART N O . Q T Y U N I T DESCRIPTION CHARACTERISTICS IDENT N O . W E I G H T K G
<081466> 154072-0
220.1 6 S T U C K AUSRICHTKEIL 11 6 4 6 8 5,400

PIECE alignment wedge .26
220.2 6 S T U C K AUSGLEICHSBLECH 154072 15,100



220.5 12 S T O C K AUSGLEICHSBLECH 154072 3,000


221 48 S T U C K PANZERUNG Z U M DUSENRING 147842 3.178,000

PIECE lining f o r nozzle r i n g .08
GEBR. P F E I 7 1 P. A G E R : 1 I T I L L I S T E NR. : 200500591 S E I T E / PA G E :
KAISERSLAUL6RN S P A R E PA R T S L I S T N O . DATUM / D AT E : 28.08.2006
NAME / NAME : VIVI
MASCHINE : WALZENSCHUSSELMOHLE GROSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435


<082398> 147842-1
221.2 48 STUCK PANZERBLECH 147842 240,000

PIECE liner plate .02
221.3 48 STUCK PANZERBLECH 147842 1.440,000



<081466> 154072-0
223 30 STUCK LUFTLEITKONUS - PANZERUNG 145470 750,000

PIECE l i n i n g o f a i r guide cone .07
<082397> 145470-1
223.1 3 0 STUCK HALTEBUGEL 11 8 4 1 4 4 8 , 0 0 0

PIECE r e t a i n i n g bow .02
(-)
GEBR. P F E T 1 : 1 2 A G ER Z T E I L L I S T E N R . : 200500591 S E I T E / PA G E :
KAISERSLAD.,,,RN SPARE PA R T S L I S T N O . DATUM / D AT E : 28.08.2006
NAME / NAME : VIVI

PROJEKT : NEYZAR RM AUFTRAGS-NR. : 2 2 3 5 6 E R S AT Z T E I L - Z E I C H N U N G N R . : 1 4 8 1 6 7 - 2 I R - Te h r a n

<082397> 145470-1
223.2 60 STUCK SECHSKANTSCHRAUBE DIN 00933 M16X040 8.8 A2B 55103976 5,400
PIECE hexagon head s c r e w .03

223.4 30 STUCK SEGMENT 145470 690,000

PIECE segment .01
<081466> 154072-0
229 19,000 METER DELCERAM-SCHNUR 35 M M 58402128 9,000

METRE DELCERAM c o r d .82
240 1 STUCK ABDECKHAUBE 148364 2.341,500

PIECE cover hood .09
240.1 25 STUCK SECHSKANTSCHRAUBE DIN 00931 M30X090 8.8 A2B 55103674 17,800
PIECE hexagon h e a d b o l t .51

PIECE washer .52
GEBR. P F E ] n R A G E R L i r E I L L I S T E NR. : 200500591 S E I T E / PA G E : 11
KAISERSLAUTERN S P A R E PA R T S L I S T N O . DATUM / D AT E : 28.08.2006
MASCHINE : WALZENSCHUSSELMUHLE GRUSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435

TEIL-NR, M E N G E E I N H E I T BESCHREIBUNG WEITERE ANGABEN I D E N T- N R . G E W I C H T K G

<081466> 154072-0
240.3 1 STUCK DECKEL Z U R ABDECKHAUBE 145942 48,000

PIECE cover f o r cover hood .14
240.4 2,200 METER DELCERAM-SCHNUR 5 MM 58400026 0,000

240.5 10 STUCK SECHSKANTSCHRAUBE DIN 00933 M20X050 8 . 8 A2B 55104164 1,780

PIECE hexagon h e a d s c r e w .62

PIECE washer .63




GEBR. P F E J 1 . 1 2 A G ER: ) T E I L L I S T E N R . : 200500591 S E I T E / PA G E : i2
MASCHINE : WALZENSCH0SSELMOHLE GROSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435


PART N O . Q T Y UNIT DESCRIPTION CHARACTERISTICS IDENT N O . W E I G H T . K G
c081466> 154072-0
2 4 0 . 11 20 S T U C K SECHSKANTSCHRAUBE DIN 00933 M16X040 8 . 8 A2B 55103976 0,000

240.12 20 S T U C K SCHEIBE DIN 00125 1 7 , 0 - 1 4 0 H V- A 2 B 55104238 0,220

PIECE washer .75
240.13 12 S T U C K SECHSKANTSCHRAUBE DIN 00933 M16X040 8 . 8 A2B 55103976 1,080


PIECE washer .77
240.15 3 S T U C K DECKEL Z U R ABDECKHAUBE 145520 69,000




PIECE washer .65
GEBR. P F E I I R A G ER: 2 T E I L L I S T E N R . : 200500591 S E I T E / PA G E :
KAISERSLAUTERN SPARE PA R T S L I S T N O DATUM / D AT E : 28.08.2006
NAME / NAME : VIVI
MASCHINE : WALZENSCHUSSELMUHLE GROSSE : M P S 4 5 0 0 B KUNDEN-NR. 4 8 4 3 5


<081466> 154072-0
243 1 STUCK STUTZROHR Z U R AUSBAUVORRICHTUNG 130889 317,000

PIECE central column f o r L i f t -and-Swing .10
System
244 1 STUCK DECKEL Z U M STUTZROHR 130859 46,800

PIECE cover f o r c e n t r a l column .21
244.1 9 STUCK SECHSKANTSCHRAUBE DIN 0 0 9 3 1 M36X170 8 . 8 A2B 55104826 13,320



PIECE washer .45

244.5 6 STOCK SCHEIBE DIN 00125 2 1 , 0 - 1 4 0 H V- A 2 B 55104521 0,102

PIECE washer .61
244.6 1 STUCK RINGSCHRAUBE HOCHFEST VRS-F-M20 58400210 1,150

PIECE l i f t i n g eye b o l t , h i g h t e n s i l e .78
GEBR. P F E I 1 2 A G E R : i T E I L L I S T E NR. : 200500591 S E I T E / PA G E : 14


<081466> 154072-0
245 1 STUCK ABDECKPLATTE Z U R MAHLSCHUSSEL 145964 230,000

PIECE cover p l a t e f o r g r i n d i n g bowl . 11


PIECE washer .69
248 1,900 METER DELCERAM-SCHNUR 5 MM 58400026 0,180


260 1 STUCK MAHLSCHOSSEL MOD. 3 1 0 5 9 Z C H N . 1 5 3 8 7 4 - 0 53260364 46.000,000

PIECE grinding bowl .01
261 2 STUCK MITNEHMERBOLZEN F O R MAHLSCHOSSEL 132141 42,000

PIECE carrier b o l t f o r grinding bowl .22

GEBR. P F E I U 2 A G i . T E I L L I S T E NR. : 200500591 S E I T E / PA G E :
KAISERSLAUMRN S P A R E PA R T S L I S T N O . DATUM / D AT E : 28.08.2006
NAME / NAME : VIVI

TELL- N R . M E N G E EINHEIT BESCHREIBUNG WEITERE ANGABEN I D E N T- N R . GEWICHT K G

PART N O . Q T Y UNIT DESCRIPTION CHARACTERISTICS 'DENT N O . WEIGHT K G
<081466> 154072-0
261.2 2 S T U C K SECHSKANTMUTTER DIN 00934 M036 8 A2B 55104400 0,786


PIECE washer .48
262 12 S T U C K SECHSKANTSCHRAUBE DIN 0 0 9 6 0 M64X4X320 8 . 8 A 2 B 55102792 122,000

PIECE hexagon b o l t .39
262.1 12 S T U C K SCHEIBE DIN 00125 6 6 , 0 - 1 4 0 H V - A 2 B 55102773 5,900

PIECE washer .40
265 1 S T U C K DICHTRING ZUR MAHLSCH.(LABYRINTH) 145976 420,000

PIECE sealing r i n g f o r grinding bowl .13
(labyrinth)
265.1 20 S T U C K STIFTSCHRAUBE DIN 0 0 9 3 8 M24X070 8 . 8 A2B 55104359 7,160

PIECE stud .55
265.2 20 S T U C K SECHSKANTMUTTER M I T K L E M M T E I L DIN 0 0 9 8 0 - V M024 8 A2B 55101339 3,390

nut
265.3 20 S T U C K SCHEIBE DIN 07349 2 5 S T A2B 55103936 2,320

PIECE washer f o r b o l t .57
GEBR. P F E I R AG ERE I I M I L L I S T E N R . : 200500591 S E I T E / PA G E :
NAME / NAME : VIVI


<081466> 154072-0
271 1 STUCK DICHTRING Z U R MAHLSCH./SOCKELRING 145975 635,000

PIECE sealing r i n g f o r grinding bowl .12
(base r i n g )

271.2 24 STUCK SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 2 5 2 0 1 N L 2 0 , S T. V E R Z . A D 3 0 , 7 55103300 0,264

PIECE s e l f - l o c k i n g washer f o r screw .67
276 1 STUCK STAURING 3-TEILIG 145983 167,000

PIECE dam r i n g .37
280 4 STUCK ABSTREIFER 145981 2.168,000

PIECE scraper .19

280.2 16 STUCK SCHEIBE ZCHN. 1 3 1 1 7 7 - 3 - D R M . 5 8 U S T 1 2 55102395 6,400

PIECE washer .42
280.3 4 STUCK DECKEL ( R E C H T E C K I G E AUSFUHRUNG) 145968 319,200

PIECE cover ( r e c t a n g u l a r design) .38
GEBR. P F E Z 3 1 2 A G E R . 2 T E I L L I S T E NR. : 200500591 S E I T E / PA G E : 417
NAME / NAME : VIVI
MASCRINE : WALZENSCHUSSELMUHLE GROSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435

TELL-NR. M E N G E EINHEIT BESCHREIBUNG WEITERE ANGABEN I D E N T- N R . G E W I C H T K G

<081466> 154072-0


PIECE washer .91
281 8 STUCK SCHLEISSPLATTE ( Z U M A B S T R E I F E R ) 145982 274,400

PIECE wear p l a t e ( f o r s c r a p e r ) .20

281.2 16 STUCK SCHEIBE DIN 09021 3 3 , 0 S T A2B 55101412 0,304

PIECE washer .54
GEBR. P E T ] . 1 1 R A G ER: 1 I 1 E I L L I S T E N R . : 200500591 S E I T E / PA G E : 18
KAISERSLAUxnRN SPARE PA R T S L I S T N O . DATUM / D AT E : 28.08.2006
NAME / NAME : VIVI


<089283> 155371-0
300 3 STOCK MAHLWALZE KOMPLETT / c o m p l e t e 155360 1 0 9 . 3 8 0 , 0 0 0

PIECE grinding r o l l e r .05
GRUPPE MAHLWALZE S I E H E E R S AT Z T E I L - Z E I C H N U N G N R . 1 5 5 0 4 1 - 1
single parts t o
group g r i n d i n g r o l l e r see spare p a r t s d r a w i n g no. 155041-1
GEBR. P F E 1 3 1 2 A G ER; Z T E I L L I S T E N R . : 200500591 S E I T E / PA G E : /9
NAME / NAME : VIVI
MASCHINE : WALZENSCHOSSELMOHLE GRoSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435


<088406> 155360-0
301 36 STUCK SCHLEISSSEGMENT 145747 25.704,000

PIECE wear segment .01
302 72 STUCK KLEMMBOGEL 147967 4.521,000

PIECE clamp bow .03
303 72 STUCK STIFTSCHRAUBE DIN 00938 M48X960 8 . 8 **** 55100247 986,400

PIECE stud .38
303.1 144 STOCK SECHSKANTMUTTER DIN 00934 M048 8 A2B 55104383 140,688
304 3 STUCK ANSCHLAGRING 147968 5.418,000

PIECE retainer ring .04
304.1 36 STUCK SECHSKANTSCHRAUBE DIN 00931 M48X160 8 . 8 A2B 55104303 11 3 , 7 6 0

' PIECE hexagon h e a d b o l t .60
304.2 36 STUCK SCHEIBE DIN 00125 5 0 , 0 - 1 4 0 H V - A 2 B 55102086 10,584

PIECE washer .61
304.3 9 STUCK SECHSKANTSCHRAUBE DIN 00933 M42X060 8 . 8 A2B 55104342 11 , 4 3 0

M R . P F E ] 3 1 2 AG E R . E T E I L L I S T E NR. : 200500591 S E I T E / PA G E : 20
NAME / NAME : VIVI

PROJEKT : NEYZAR RM AUFTRAGS-NR. : 2 2 3 5 6 E R S A T Z T E I L - Z E I C H N U N G N R . : 155041-1 I R - Te h r a n
PROJECT COM. N O . S P A R E PA R T S DRAWING N O . Iran

<088406> 155360-0

PIECE washer .63
305 72 STUCK SCHRAUBENSCHUTZ 145216 236,100

PIECE screw p r o t e c t i o n .40
306 3 STUCK KLEMMSCHEIBE ( M A H LWA L Z E ) 147986 678,000

PIECE clamp d i s k ( g r i n d i n g r o l l e r ) .02
306.1 9 STUCK GEWINDESTIFT DIN 00913 M16X030 45H 55103002 0,315

PIECE set screw .64
320 3 STUCK LAGERBUCHSE 147969 24.141,000

PIECE bearing bushing .05
<081469> 147969-0
320.1 12 STUCK VERSCHLUSSSCHRAUBE M I T I N N E N 6 K T. DIN 0 0 9 0 6 R 1 / 4 5.8 A2B 55104864 0,084

PIECE hexagon s o c k e t s c r e w p l u g .09
GEBR. P F E I R AG E R E ± T E I L L I S T E NR. : 200500591 S E I T E / PA G E : -_,21
NAME / NAME : VIVI

TELL-NR. M E N G E EINHEIT BESCHREIBUNG WEITERE A N n A B E N I D E N T- N R . G E W I C H T K G

<088406> 155360-0
320.2 18 STUCK GEWINDESTIFT DIN 00913 M48X070 4 5 H 55102194 6,600

PIECE set screw .49
<081469> 147969-0
320.3 6 STOCK ANSCHLAGBLECH Z U R LAGERBUCHSE 148324 282,000

PIECE carrier plate f o r bearing bushing .02
<088406> 155360-0

PIECE set screw .89
321 3 STUCK LAGERDECKEL O F F E N 11 7 4 0 7 3,000

PIECE bearing cover, o p e n .08
321.1 24 STUCK ZYLINDERSCHRAUBE M . I N N E N S E C H S K T. DIN 0 0 9 1 2 M48X100 8 . 8 A2B 55100749 58,800

321.2 24 STUCK FEDERRING DIN 07980 4 8 F S T A2B 55101741 2,160

GEBR. P F E I 3 1 2 A G E R : k T E I L L I S T E NR. : 200500591 S E I T E / PA G E : 22
NAME / NAME : VIVI

PROJEKT : N E Y Z A R RM AUFTRAGS-NR. : 2 2 3 5 6 E R S AT Z T E I L - Z E I C H N U N G N R . : 1 5 5 0 4 1 - 1 I R - Te h r a n
TEIL-NR. M E N G E EINHEIT BESCHREIBUNG WEITERE ANGABEN I D E N T- N R . GEWICHT K G

PART N O . Q T Y UNIT DESCRIPTION CHARACTERISTICS IDENT N O . WEIGHT K G
<088406> 155360-0
321.3 9 S T U C K GEWINDESTIFT D I N 00913 M48X070 45H 55102194 5,940

PIECE set screw .65
322 3 S T U C K SPERRLUFTDICHTRING I N N E N 131257 360,000

PIECE inner seal a i r sealing r i n g .10
322.1 36 S T U C K ZYLINDERSCHRAUBE M . I N N E N S E C H S K T. D I N 0 0 9 1 2 M 1 6 X 0 5 0 8.8 A2B 55104443 4,392

322.2 36 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 25201 NL 16, S T. V E R Z . A D 2 5 , 4 55102790 0,288

323 3 S T U C K SPERRLUFTDICHTRING AUSSEN 1 3 11 8 3 276,000

PIECE outer seal a i r sealing ring . 11
323.1 48 S T U C K ZYLINDERSCHRAUBE M . I N N E N S E C H S K T. D I N 0 0 9 1 2 M 2 0 X 0 8 0 8.8 A2B 55104586 11 , 7 1 2


323.3 6 S T U C K GEWINDESTIFT D I N 00913 M20X060 45H 55102506 0,690

PIECE set screw .73
GEBR. P F E I R AG ERE . T E I L L I S T E N R . : 200500591 S E I T E / PA G E :
MASCHINE : WALZENSCHUSSELMOHLE GRUSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435


<088406> 155360-0
328 3 STUCK S C H L E I S S R I N G Z U M LAGERDECKEL 148030 54,000

PIECE wear r i n g f o r b e a r i n g c o v e r .15
328.1 48 STUCK SENKSCHRAUBE M I T INNENSECHSKANT DIN 0 7 9 9 1 M12X030 8 . 8 A2B 55104417 2,496

screw
330 3 STOCK SCHLEISSBUCHSE Z U R M P S ZCHN. 1 4 7 9 7 2 - K E R A M I K B E S C H I C H T E T 58401900 180,000

PIECE w e a r b u s h i n g f o r MPS .14
330.1 3 STUCK S PA N N S T I F T DIN 01481 1 0 X 0 2 6 F S T 55102738 0,300

PIECE spring type straight p i n .33
331 6 STUCK SIMMERRING B 2 V I T O N 670X710X20 58404861 13,200

PIECE radial shaft sealing ring .29
B2 V I T O N
332 3 STUCK 0- R I N G D I N 3 7 7 1 555X8,5 VITON 58404979 0,720

PIECE 0- r i n g D I N 3771 .34
333 3 STUCK 0- R I N G D I N 3 7 7 1 930X10 V I T O N 58404881 0,000

PIECE 0- r i n g D I N 3 7 7 1 .36
334 3 STUCK 0-RING D I N 3771 900X10 V I T O N 58405637 1,200

PIECE 0- r i n g D I N 3 7 7 1 .35
GEBR. P F E I N Z A G E R & Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : i4
MASCHINE : WALZENSCHUSSELMUHLE GROSSE : M P S 4 5 0 0 KUNDEN-NR. : . 4 8 4 3 5

PROJEKT : NEYZAR RM AUFTRAGS-NR. : 2 2 3 5 6 E R S A T Z T E I L - Z E I C H N U N G N R . : 1 5 5 0 4 1 - 1 I R - Te h r a n
PROJECT COM. N O . S P A R E PA R T S D R AW I N G N O . Iran
TEIL-NR. M E N G E E I N H E I T BESCHREIBUNG WEITERE ANGABEN I D E N T- N R . GEWICHT K G

PART N O . Q T Y U N I T DESCRIPTION CHARACTERISTICS IDENT N O . WEIGHT K G
<088406> 155360-0
335 3 S T U C K 0- R I N G D I N 3 7 7 1 550X5 V I T O N 58404862 0,480

PIECE 0- r i n g D I N 3 7 7 1 .37
337 3 S T U C K D I S TA N Z R I N G A.DRM.710 155360 4,050

PIECE spacer r i n g .30
339 3 S T U C K UBERDRUCKVENTIL 532 B - 1 M - 1 , 0 59900048 0,060

PIECE overpressure valve .31
341 3 S T U C K PENDELROLLENLAGER 231/560 B.MB.H40 57100174 2.304,000

PIECE self-aligning r o l l e r bearing .27
342 3 S T U C K ZYLINDERROLLENLAGER NNU 4 1 / 5 6 0 M 57101053 2.790,000

PIECE cylindrical r o l l e r bearing .28
346 3 S T U C K DISTANZBUCHSE I N N E N 155358 339,000

PIECE inner spacer bushing .18
347 3 S T U C K DISTANZBUCHSE A U S S E N 155359 549,000

PIECE outer spacer bushing .17
350 3 S T U C K ACHSE 147971 9.000,000

PIECE axle .07
GEBR. P F E 1 3 R A G E R : Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : 25
NAME / NAME : VIVI
MASCHINE : WALZENSCHUSSELMUHLE GRoSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435


<088406> 155360-0
350.2 3 STUCK VERSCHLUSSCHR.M.BUND U . A U S S E N 6 K T DIN 0 0 9 1 0 R 1 1 / 2 5 . 8 A2B 55104838 1,125

PIECE hexagon head s c r e w p l u g .45
350.3 3 STUCK U S I T- R I N G U-48,70X059,00X3,00 - NBR 58400941 0,060

PIECE USIT r i n g .46
350.4 3 STUCK SCHMIERNIPPEL D I N 7 1 4 1 2 TYP H l - R 1 / 4 " F O R M A / G E R A D E 5 8 4 0 11 0 3 0,060

PIECE l u b r i c a t i n g n i p p l e D I N 71412 .47
350.5 3 STUCK A B S AT Z N I P P E L NR.241 1 / 2 " X 1 / 4 " VERZ. 58400290 0,210

PIECE reducing nipple .48
350.6 3 STUCK REDUZIERSTUCK ZCHN. 1 3 2 9 9 0 ; R 1 / 2 " ; 5 . 8 58400835 0,168

PIECE reducer .32

350.8 3 STUCK VERSCHLUSSCHR.M.BUND U . A U S S E N 6 K T DIN 00910 R 1 1 / 2 5 . 8 A2B 55104838 1,200

PIECE hexagon head s c r e w p l u g .23
350.9 3 STUCK U S I T- R I N G U - 4 8 , 7 0 X 0 5 9 , 0 0 X 3 , 0 0 - NER 58400941 0,063

rTh
GEBR. P F E I l i t A G ERL Z T E I L L I S T E N R . : 200500591 S E I T E / PA G E : 26
NAME / NAME : VIVI


<088406> 155360-0
351 3 S T U C K SICHERUNGSSCHEIBE ( L A G E R ) 11 7 3 9 6 555,000

PIECE safety disk (bearing) .12

351.2 9 S T U C K SCHEIBE N A C H ZEICHNUNG ZCHN. 1 3 1 1 7 7 - 3 - D R M . 5 8 U S T 1 2 55102395 3,600

PIECE washer a c c . t o d r a w i n g .53
352 3 S T U C K SICHERUNGSSCHEIBE (DRUCKSTUCK) 148389 1.002,000

PIECE safety d i s k (pressure yoke) .13
352.1 9 S T U C K SECHSKANTSCHRAUBE DIN 0 0 9 3 1 M56X170 8 . 8 A2B 55100277 42,660


PIECE washer .51
352.3 6 S T U C K GEWINDESTIFT DIN 00913 M16X030 4 5 H 55103002 0,210

PIECE set screw .88
353 3 S T U C K LAGERDECKEL GESCHLOSSEN 11 7 3 9 8 1.455,000

PIECE bearing cover, c l o s e d .09
GEBR. P F E I S t A G E R E LT E I L L I S T E NR. : 200500591 S E I T E / PA G E : 47
NAME / NAME : VIVI
MASCHINE : WALZENSCHOSSELMOHLE GROSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435


<088406> 155360-0


PIECE washer .55

353.4 9 STUCK SCHEIBE DIN 0 0 1 2 5 5 0 , 0 - 1 4 0 H V - A 2 B 55102086 2,646

PIECE washer .57

353.6 9 STUCK VERSCHLUSSCHR.M.BUND U . I N N E N 6 K T. DIN 0 0 9 0 8 R 1 1 / 2 A 5 . 8 - M A G N . A 2 B 55101415 3,393

360 3 STUCK DRUCKSTUCK 147970 24.825,000

PIECE pressure yoke .06
GEBR. P F E I I R A G ER1 Z T E I L L I S T E N R . : 200500591 S E I T E / PA G E :


<081470> 147970-0
360.1 3 S T U C K BUCHSE Z U M DRUCKSTUCK ZCHN. 1 3 1 5 1 5 - 3 S T 5 2 - 3 N 62990662 417,000

PIECE bushing f o r pressure yoke .02
<088406> 155360-0


PIECE washer .79
360.4 3 S T U C K DECKEL ( R U N D E AUSFOHRUNG) 125553 6,300

PIECE cover (round design) .21
360.5 3 S T U C K DICHTUNG 155360 0,324

PIECE sealing .22
360.6 12 S T U C K ZYLINDERSCHRAUBE M . I N N E N S E C H S K T. DIN 00912 M12X030 8 . 8 A2B 55103795 0,468

360.7 12 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 2 5 2 0 1 N L 1 2 , S T. V E R Z . A D 1 9 , 5 55100093 0,036

rt.)
GEBR. P F E I R AG ERE L T E I L L I S T E N R . : 200500591 S E I T E / PA G E : -9
MASCHINE : WALZENSCHUSSELMCHLE GROSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435


<088406> 155360-0
361 3 S T U C K DRUCKSTUCKPANZERUNG 154053 2.052,000

PIECE pressure yoke l i n i n g .16
361.1 54 S T U C K SCHRAUBE M I T HARTGUSSKOPF ZCHN. 1 5 6 4 9 0 M 2 0 X 4 5 5 . 6 55100843 39,690

PIECE b o l t w i t h c h i l l e d i r o n head .43
361.2 12 S T U C K ZYLINDERSCHRAUBE M . I N N E N S E C H S K T. DIN 00912 M36X070 8 . 8 A2B 55104501 11 , 8 8 0




365 9 S T U C K LBG-LASTBOCK TYP V L . B G . 4 8 . 2 0 58401931 13,500

PIECE LBG e y e b o l t .87
GEBR. P F E I . R A G E R S . J T E I L L I S T E NR. : 200500591 S E I T E / PA G E : JO
NAME / NAME : VIVI

TELL-NR. M E N G E EINHEIT BESCHREIBUNG WEITERE ANGABEN I D E N T- N R . GEWICHT K G

<089283> 155371-0
400 1 S T U C K DRUCKRAHMEN KOMPLETT / c o m p l e t e 148155 23.780,000

PIECE pressure frame .08
<081828> 148155-0
401 3 S T U C K GELENKSTUTZE 146098 1.443,000

PIECE socket support .16
401.1 24 S T U C K SECHSKANTSCHRAUBE DIN 00931 M36X210 8.8 A2B 55100204 51,360

401.2 24 S T U C K KRONENMUTTER DIN 0 0 9 3 5 M036 8 A2B 55104856 10,780

PIECE hexagon s l o t t e d c a s t l e n u t .21
401.3 24 S T U C K SPANNBUCHSE AHNL D I N 1 4 9 8 E G 3 8 / 5 8 X 1 2 0 F S T 55102003 33,600

PIECE tension bush f o r i n t e r n a l .22
application
401.4 48 S T U C K SCHEIBE DIN 07349 3 7 S T A2B 55104395 11 , 0 8 8

401.5 24 S T U C K SPLINT DIN 00094 6 , 3 X 0 6 3 ST A 2 B 55101225 0,330

PIECE split pin .24
GEBR. P F E I I 1 A G ERS. T E I L L I S T E N R . : 200500591 S E I T E / PA G E :


<081828> 148155-0
402 3 S T U C K GELENKSTUTZE 146098 1.443,000

PIECE socket support .17
420 3 S T U C K DRUCKRAHMENPANZERUNG 148272 1.032,000

PIECE pressure frame l i n i n g .36

420.2 39 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 25201 NL 16, S T. V E R Z . AD 2 5 , 4 55102790 0,312

421 6 S T U C K PANZERUNG Z U R GELENKSTUTZE 148273 1.068,000

PIECE lining f o r socket support .39


GEBR. P F E I 1 A A G E R d . , T E I L L I S T E NR. : 200500591 S E I T E / PA G E :
NAME / NAME : VIVI

MACHINE r o l l e r mill SIZE CUSTOMER N O . N e y z a r Q o m C e m e n t C o .

<089283> 155371-0
500 3 S T U C K SPANNVORRICHTUNG KOMPLETT / c o m p l e t e 148658 1 4 . 1 9 0 , 0 0 0

PIECE tension device .09
SPANNVORRICSTUNG S I E H E E R S AT Z T E I L - Z E I C H N U N G N R . 1 4 4 5 9 9 - 2
single parts t o
tension device see spare p a r t s drawing no. 144599-2
GEBR. P F E I I R A G ER.4. T E I L L I S T E N R . : 200500591 S E I T E / PA G E :
KAISERSLAUTERN SPARE PA R T S L I S T N O . DATUM / D AT E 28.08.2006
NAME / NAME : VIVI

PROJECT COM. N O . SPARE PA R T S D R AW I N G N O . Iran

<088537> 148658-0
503 3 S T U C K GEWINDESTANGE 148658 4,155

PIECE threaded r o d .25
503.1 6 S T U C K SECHSKANTMUTTER M I T K L E M M T E I L DIN 00980-V M024 8 A2B 55101339 0,600

PIECE p r e v a i l i n g torque t y p e hexagon .26
nut

PIECE washer .27
505 3 S T U C K GELENKKOPF 105217 870,000

PIECE a r t i c u l a t i o n head .02
505.1 3 S T U C K SECHSKANTSCHRAUBE DIN 00933 M 1 6 X 0 2 5 8 . 8 A2B 55104508 0,210

505.2 3 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 2 5 2 0 1 N L 1 6 , S T. V E R Z . A D 25,4 55102790 0,024

5 11 3 S T U C K GELENKTRAGER 142922 330,000

PIECE traverse .04
5 11 . 1 6 S T U C K SECHSKANTSCHRAUBE DIN 00931 M42X220 8 . 8 A2B 55104762 17,760

GEBR. P F E I I 2 A G E t h T E I L L I S T E NR. : 200500591 S E I T E / PA G E :
NAME / NAME : VIVI
MASCHINE : WALZENSCHOSSELMUHLE GROSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435


<088537> 148658-0
5 11 . 2 6 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 2 5 2 0 1 N L 4 2 , S T. V E R Z . A D 6 3 , 0 55103410 0,252

512 6 S T U C K ANSCHLAGBUGEL 147506 180,000

PIECE r e t a i n e r bow .20


PIECE washer .22
513 3 S T U C K STAHLKUGEL M.WARMEBE.AUF H A RT E 5 8 + / - 2 H R C 59904396 21,300

PIECE steel b a l l .06
514 3 S T U C K KUGELPFANNE ZCHN. 1 0 5 2 2 0 D R M . 1 5 0 X 1 0 0 M M 58402514 39,000

PIECE ball socket .03
516 3 S T U C K DRUCKBOLZEN Z U R SPANNVORRICHTUNG 105372 10,500

PIECE setbolt f o r tension device .05
530 3 S T U C K ZUGSTANGE 155370 2.802,000

PIECE pull rod .07
GEBR. P F E I 1 A A G ERg'. , T E I L L I S T E N R . : 200500591 S E I T E / PA G E :

PROJEKT : NEYZAR RM AUFTRAGS-NR. : 2 2 3 5 6 E R S AT Z T R I L - Z E I C H N U N G N R . : 1 4 4 5 9 9 - 2 I R - Te h r a n

<088537> 148658-0
532 9 STUCK BUCHSE 131713 84,600

PIECE bushing .08
532.1 6 STUCK BUCHSE (SCHRUMPFBUCHSE) 131712 67,200

PIECE shrink-on bushing .09
536 3 STUCK MUFFENSICHERUNG 148944 8,130

PIECE socket l o c k i n g device .28
536.1 9 STUCK DISTANZHULSE R 30X8X105 148658 3,150

PIECE spacer s l e e v e .30


PIECE washer .32
<088467> 148944-3

GEBR. P F E I I 2 A G ERS , T E I L L I S T E N R . : 200500591 S E I T E / PA G E :

PROJECT COW. N O . S P A R E PA R T S DRAWING N O . Iran

<088467> 148944-3

536.6 6 STUCK SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 2 5 2 0 1 NL 1 2 F , S T. V E R Z . A D 2 5 , 4 55102789 0,054

<088464> 140862-2
537.1 3 STUCK MUFFE, T E I L 1 140862 240,000

PIECE socket, p a r t 1 .01
537.2 3 STUCK MUFFE, T E I L 2 140862 231,000

PIECE socket, p a r t 2 .02
<088537> 148658-0
537.3 1 8 STUCK SECHSKANTSCHRAUBE DIN 00931 M56X400 8.8 A2B 55102129 180,000
537.4 1 8 STUCK SECHSKANTMUTTER DIN 00934 M056 8 A2B 55104882 25,560

'JEER. P F E I I 2 A G E R S 1 . ( — ,TEILLISTE NR. : 200500591 S E I T E / PA G E :
NAME / NAME : VIVI
4ASCHINE : WALZENSCHtSSELMUHLE GROSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435

PEIL-NR. M E N G E E I N H E I T BESCHREIBUNG WEITERE ANGABEN I D E N T- N R . GEWICHT K G

PART N O . Q T Y U N I T DESCRIPTION CHARACTERISTICS IDENT N O . WEIGHT. K G
<088537> 148658-0
537.5 3 6 S T U C K SCHEIBE DIN 00125 5 8 , 0 - 1 4 0 H V- A 2 B 55101747 15,300

PIECE washer .38
538 3 S T U C K GUMMISCHURZE Z U M STAUBSCHUTZ 156555 3,390

PIECE rubber apron f o r dust p r o t e c t i o n .49
539 3 S T U C K STAUBSCHUTZ 151442 28,500

PIECE dust p r o t e c t i o n .12
539.1 9 S T U C K DISTANZHULSE R 30X8X125 148658 3,750

PIECE spacer sleeve .33
539.2 9 S T U C K SECHSKANTSCHRAUBE D I N 0 0 9 3 1 M12X150 8 . 8 A2B 55104885 1,305


PIECE washer .35
541 3 S T U C K BOLZEN Z U R SPANNVORRICHTUNG 138447 573,000

PIECE bolt f o r tension device .13
541.1 3 S T U C K SCHEIBE ( L A G E R U N G - S PA N N Z Y L I N D E R ) 138444 46,800

PIECE disk (bearing system o f tension .16
cylinder)
3EBR. P F E I I t AG ERS\, T E I L L I S T E N R . : 200500591 S E I T E / PA G E :
NAME / NAME : VIVI
AASCHINE : WALZENSCHUSSELMUHLE GRUSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435

ISIL-NR. M E N G E EINHEIT BESCHREIBUNG WEITERE ANGABEN I D E N T- N R . G E W I C H T K G

<088537> 148658-0
541.2 3 STUCK SCHEIBE ( L A G E R U N G - S PA N N Z Y L I N D E R ) 138440 48,000

PIECE disk (bearing system o f tension .17
cylinder)
541.3 96 STUCK ZYLINDERSCHRAUBE M . I N N E N S E C H S K T. DIN 00912 M20X080 8.8 A2B 55104586 23,400
541.5 6 STUCK BUCHSE 138378 30,000

PIECE bushing .14
541.6 6 STUCK BUCHSE 138380 19,800

PIECE bushing .15
541.7 12 STUCK SPANNELEMENT 260 X 2 9 0 , G E S C H L I T Z T 58405639 57,840

PIECE tension element .18
544 3 STUCK ZUGSTANGENABDICHTUNG 138457 630,000

PIECE pull rod sealing .10
<088463> 138457-3
545.1 3 STUCK AUSSENRING Z U M GELENKLAGER 131708 72,900

PIECE outer ring f o r articulation .04
bearing
GEBR. P F E I F t A G ERSc-4\
r E I L L I S T E NR. : 200500591 S E I T E / PA G E :
NAME / NAME : VIVI


<088463> 138457-3
545.2 3 STUCK AUSSENRING Z U M GELENKLAGER 131707 66,600

PIECE outer ring f o r articulation .05
bearing
545.3 3 STUCK BUCHSE 131706 103,800

PIECE bushing .06
545.4 3 STUCK FLANSCH RUND 132094 21,000

PIECE flange, r o u n d .07

545.6 24 STUCK SCHEIBE DIN 00125 8 , 4 - 1 4 0 H V - A 2 B 55104268 0,000

PIECE washer .09
546 3 STUCK D I C H T R I N G Z . ZUGSTANGENABDICHTUNG 138456 18,300

PIECE sealing r i n g f o r p u l l rod sealing .02
546.1 30 STUCK ZYLINDERSCHRAUBE M . I N N E N S E C H S K T. DIN 00912 M10X030 8 . 8 A2B 55104806 0,840

546.2 30 STUCK FEDERRING DIN 07980 1 0 F S T A2B 55104454 0,060

PIECE spring washer . 11
r'N
GEBR. P F E I I 1 A G ERS% T E I L L I S T E N R . : 200500591 S E I T E / PA G E : 1
NAME / NAME : VIVI


<088463> 138457-3
547 3 S T U C K GELENKLAGERHULSE 138377 417,000

PIECE articulation bearing sleeve .01
<088537> 148658-0
550 3 S T U C K H Y D R A U L I K Z Y L . M I T DRUCKSPEICHER 149895 7 . 6 0 2 , 0 0 0

PIECE hydraulic cylinder with pressure .01
accumulator
<088459> 149895-1
551 3 S T U C K H Y D R . Z Y L I N D E R DOPPELTWIRKEND 3 6 0 / 2 0 0 X H U B 8 0 0 M . I N T. W E G S E N S O R 59900886 6 . 2 1 0 , 0 0 0

PIECE hydraulic cylinder, double-acting .01
E R S AT Z T E I L E Z U M H Y D R A U L I K Z Y L I N D E R SIEHE E R S AT Z T E I L L I S T E
FA . MONTANHYDRAULIK
spare p a r t s t o h y d r. c y l i n d e r s e e MONTANHYDRAUKIK
spare p a r t s l i s t
552 6 S T U C K HYDRO-BLASENSPEICHER-HYDAC SB330-32 59903222 612,000

PIECE hydraulic bladder accumulator .02
HYDAC
E R S AT Z T E I L E Z U M B L A S E N S P E I C H E R SIEHE E R S AT Z T E I L L I S T E FA . H Y D A C
spare p a r t s t o b l a d d e r see HYDAC s p a r e p a r t s l i s t
GEBR. P F E I 1 . 2 A G ,TEILLISTE NR. : 200500591 S E I T E / PA G E : .1
NAME / NAME : VIVI


<088459> 149895-1
553 3 STUCK ROHRBOGEN 76,1X12,5 MM-GEB.ZCHN.148036/P2 62410363 121,500

PIECE tube bend .09
553.1 6 STUCK FLANSCH 45X160X160 0,000

PIECE flange .03
553.2 3 STUCK FLANSCH Z U M H Y D R A U L I K Z Y L I N D E R 140193 27,000

PIECE flange f o r hydraulic cylinder . 11
553.3 3 STUCK VERSCHLUSSCHR.M.BUND U . A U S S E N 6 K T DIN 00910 R 1 / 2 5 . 8 A2B 55104364 0,168

PIECE hexagon h e a d s c r e w p l u g .25
553.4 3 STUCK KUPFERRING DIN 0 7 6 0 3 A 2 1 , 0 X 2 6 , 0 X 1 , 5 58400801 0,015

PIECE copper r i n g .26
554 6 STUCK 0- R I N G D I N 3 7 7 1 60,0X3 S I M R I T 58405638 0,150

PIECE 0- r i n g D I N 3 7 7 1 .14
555 6 STUCK RUNDSCHNURRING 50X4 PERBUNAN 0,000

PIECE round c o r d r i n g .04
556 24 STUCK ZYLINDERSCHRAUBE M . I N N E N S E C H S K T. DIN 0 0 9 1 2 M24X100 8 . 8 A2B 55104528 11 , 3 0 4

3EBR. P F E I F A G E R S n r E I L L I S T E NR. : 200500591
r S E I T E / PA G E :
NAME / NAME : VIVI
4ASCHINE : WALZENSCHUSSELMUHLE GR6SSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435

AACHINE r o l l e r mill SIZE CUSTOMER N O . N e y z a r Q o m C e m e n t C o .
rEIL-NR. M E N G E EINHEIT BESCHREIBUNG WEITERE ANGABEN I D E N T- N R . GEWICHT K G

<088459> 149895-1

557 24 S T O C K ZYLINDERSCHRAUBE DIN 00912 M 2 4 X 1 2 0 8 . 8 VERZINKT 0,000

PIECE cheese h e a d s c r e w .05
557.1 24 S T U C K SECHSKANTMUTTER DIN 9 8 0 - V M 24 8 . VERZINKT 0,000

558 12 S T U C K SCHELLE Z U M DRUCKSPEICHER 152317 57,000

PIECE clip f o r pressure accumulator .13


nut

PIECE washer .21
561 3 S T U C K DRUCKBEGRENZUNGSVENTIL ( H Y D A C ) DBDS 2 0 G 1 x / 3 1 5 E BAUMUSTERGEPR. 59903224 19,200

PIECE p r e s s u r e l i m i t a t i o n v a l v e (HYDAC) .31
GEBR. P F E I 1 A A G E R S , , T E I L L I S T E NR. : 200500591 S E I T E / PA G E 1 _3
NAME / NAME : VIVI


<088459> 149895-1

561.2 12 S T O C K SECHSKANTMUTTER DIN 0 0 9 3 4 M008 8 A2B 55103924 0,060

561.3 12 S T U C K SCHEIBE DIN 00125 8 , 4 - 1 4 0 H V - A 2 B 55104268 0,012

PIECE washer .24
563 3 S T U C K ROHRBOGEN 76,1X12,5 MM-GEB.ZCHN.148036/P1 62410362 121,500

PIECE tube bend .08
563.2 3 S T U C K FLANSCH Z U M H Y D R A U L I K Z Y L I N D E R 140178 28,200

PIECE flange f o r hydraulic cylinder .12
<094761> 156471-0
564 1 S T U C K HYDAC-HYDR.AGGREGAT F. M P S OLBEH.NG 4 0 0 , 6 X 3 2 , 0 L S P E I C H E R 59904261 800,000

PIECE HYDAC h y d r a u l i c u n i t f o r .01
MPS v e r t i c a l r o l l e r m i l l
E R S AT Z T E I L E Z . HYDRAULIKAGGREGAT S I E H E E R S AT Z T E I L L I S T E F A . H Y D A C
spare p a r t s t o h y d r a u l i c u n i t s e e HYDAC s p a r e p a r t s l i s t
GEBR. P F E I I 2 A G E R S , T E I L L I S T E NR. : 200500591 S E I T E / PA G E :

TEIL-NR. M E N G E EINHEIT BESCHREIBUNG WEITERE A N n A R E N I D E N T- N R . G E W I C H T K G

<094761> 156471-0
565 3 STUCK HOCHDRUCKSCHLAUCH 02TE 1 6 A 0 5 A 3 5 - 1 8 5 0 58402063 3,000

PIECE high pressure hose .06
566 3 STOCK HOCHSTDRUCKSCHLAUCH 02SN 1 6 A 0 5 A 0 5 - 1 4 0 0 58400017 5,700

PIECE maximum p r e s s u r e h o s e .08
567 3 STUCK HOCHSTDRUCKSCHLAUCH 04SP 1 2 B 5 B 8 - 1 7 0 0 58402046 3,300

568 3 STUCK HOCHSTDRUCKSCHLAUCH 04SP 3 2 B 8 B 8 - 1 0 5 0 I N U -FORM 58402066 11 , 7 0 0

569 3 STUCK RUCKSCHLAGVENTIL ENTSPERRBAR SL30 G A 2 - 4 X 59904153 16,200

PIECE non- r e t u r n v a l v e , p i l o t .05
controlled


PIECE washer .65

GEBR. P F E I I . 2 A G ERS, T E I L L I S T E N R . : 200500591
r S E I T E / PA G E :
NAME / NAME : VIVI


<089283> 155371-0
600 1 S T U C K SPERRLUFTLEITUNG KOMPLETT / c o m p l e t e 148105 2.217,000

PIECE seal a i r p i p i n g . 11
SPERRLUFTLEITUNG S I E H E E R S AT Z T E I L - Z E I C H N U N G N R . 1 5 5 0 4 0 - 2
single parts t o
seal a i r p i p i n g see spare p a r t s d r a w i n g no. 155040-2
3EBR. P F E I F 1 A G E R S k . T E I L L I S T E NR. : 200500591 S E I T E / PA G E :
NAME / NAME : VIVI


< 0 8 9 11 7 > 148105-0
601 3 STUCK SPERRLUFTROHR 130909 262,000

PIECE seal a i r pipe .03
606 24 STUCK INNENRING 148105 37,400

PIECE inner r i n g .04
607 3 STUCK FaHRUNGSBUCHSE 138321 39,000

PIECE guide bushing .02
608 18 STUCK SECHSKANTSCHRAUBE DIN 0 0 9 3 1 M20X070 8 . 8 A2B 55103974 7,640

608.1 18 STUCK SECHSKANTMUTTER DIN 0 0 9 3 4 M020 8 A2B 55103894 1,152


PIECE washer .26
6 11 3 STUCK KRUMMER 11 7 5 9 3 180,000

PIECE elbow j o i n t .05
6 11 . 1 12 STUCK SECHSKANTSCHRAUBE DIN 00933 M30X080 8 . 8 A2B 55104422 7,640

PIECE hexagon head screw .29
GEBR. P F E I 1 R A G ERS. , T E I L L I S T E N R . : 200500591 S E I T E / PA G E :
NAME / NAME : VIVI


< 0 8 9 11 7 > 148105-0
6 11 . 2 12 S T U C K SCHEIBE DIN 00125 3 1 , 0 - 1 4 0 H V- A 2 B 55104436 0,206

PIECE washer .30
612 3 S T U C K FLANSCH Z U R S P E R R L U F T L E I T U N G 098422 21,000

PIECE flange f o r seal a i r piping .06
612.1 12 S T U C K ZYLINDERSCHRAUBE M . I N N E N S E C H S K T. D I N 0 0 9 1 2 M24X060 8.8 A2B 55104444 0,252

612.2 12 S T U C K FEDERRING DIN 07980 24 FST A 2 B 55104341 0,216

613 3 S T U C K DICHTUNG RUND 131042 0,350

PIECE sealing, round .19
630 1 S T U C K RINGLEITUNG M I T STUTZEN 148200 824,000

PIECE r i n g mains w i t h duct .01
630.1 8 S T U C K SECHSKANTSCHRAUBE D I N 0 0 9 3 1 M20X090 8.8 A2B 55103898 2,232

630.2 8 S T U C K SECHSKANTMUTTER D I N 0 0 9 3 4 M020 8 A2B 55103894 0,515

GEER. P F E I B A G E R S 2 - . . T E I L L I S T E NR. : 200500591 S E I T E / PA G E : _d
NAME / NAME : VIVI

TEIL-NR. M E N G E EINHEIT BESCHREIBUNG W E I T E R E ANGABEN I D E N T- N R . G E W I C H T K G

PART N O . Q T Y UNIT DESCRIPTION C H A R A C T E R I S T I C S IDENT N O . W E I G H T K G
< 0 8 9 11 7 > 148105-0

PIECE washer .33
630.4 1 S T U C K FLANSCH RUND 132026 9,500

PIECE flange, r o u n d .18
631 1 S T U C K DICHTUNG 132026 0,340

PIECE sealing .17
635 3 S T U C K MESSLEITUNG Z U R S P E R R L U F T L E I T U N G 148105 4,464

PIECE measuring l i n e f o r s e a l a i r .13
piping
635.1 3 S T U C K MESSLEITUNG Z U R S P E R R L U F T L E I T U N G 146481 2,400

piping

piping

piping
GEBR. P F E I E . 1 . A G ERSi T E I L L I S T E N R . : 200500591 S E I T E / PA G E :
NAME / NAME : VIVI

TEIL-NR. M E N G E EINHEIT BESCHREIBUNG WEITERE A N PA R E N I D E N T- N R . GEWICHT K G

< 0 8 9 11 7 > 148105-0

PIECE measuring l i n e f o r s e a l a i r . 11
piping
635.5 6 S T U C K WINKEL-VERSCHRAUBUNG W 20-ZS A3C 58400679 2,442

PIECE equal elbow coupling .14
635.6 3 S T U C K GERADE-VERSCHRAUBUNG G 20-ZS A3C 58400663 1,041

PIECE straight coupling .15
635.7 3 S T U C K EINSCHWEISS-SCHOTTVERSCHRAUBUNG ESV 2 0 - Z S GEANDERT Z C H N . 124781 58400833 2,196

PIECE weldable bulkhead coupling .16
635.8 3 S T U C K GERADE-EINSCHRAUBVERSCHRAUBUNG GE 2 0 - Z S R - E D A 3 C 58400635 0,759

PIECE male s t u d c o u p l i n g .21
635.9 3 S T U C K REDUZIERVERSCHRAUBUNG RED 2 0 / 1 2 - Z S A 3 C 58402296 0,591

PIECE standpipe adaptor .22
640 3 S T U C K DRUCKSCHALTER 154573 1,353

PIECE pressure switch .20
651 1 S T U C K PANZERUNG Z . S P E R R L U F T R I N G L E I T U N G 154357 93,000

PIECE l i n i n g f o r s e a l a i r r i n g mains .38
GEBR.'PFEIB 4 AG ERS1. T E I L L I S T E N R . : 200500591 S E I T E / PA G E : J

NAME / NAME : VIVI


< 0 8 9 11 7 > 148105-0
652 5 S T U C K PANZERUNG Z . H A LT E R U N G S P E R R L U F T L 154358 307,000

PIECE lining f o r holding device .39
seal a i r p i p i n g
MBR. P F E I E . t AG ERSk - I E I L L I S T E N R . : 200500591 S E I T E / PA G E :
AASCHINE : WALZENSCHUSSELMOBLE GR6SSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435

rEIL-NR. M E N G E E I N H E I T BESCHREIBUNG WEITERE ANGABEN I D E N T- N R . GEWICHT K G

<089283> 155371-0
701 3 S T U C K PANZERPLATTE 149042 348,000

<082059> 149042-2
701.1 3 S T U C K SPERRLUFTDICHTRING (DREHMOMENTST) 148953 5,100

PIECE seal a i r s e a l i n g r i n g .02
(torque support)
<089283> 155371-0
701.2 6 S T U C K ZYLINDERSCHRAUBE M . I N N E N S E C H S K T. DIN 0 0 9 1 2 M16X100 8.8 A2B 55101343 1 , 11 6


701.4 3 S T U C K SECHSKANTSCHRAUBE DIN 00933 M20X020 8.8 A28 55104384 0,348


PIECE washer .82
(Th
GEBR. P F E I 1 A G ERS. T E I L L I S T E N R . : 200500591 S E I T E / PA G E : 2
MASCHINE : WALZENSCHUSSELMUHLE GRaSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435

PROJEKT : N E Y Z A R RM AUFTRAGS-NR. : 2 2 3 5 6 E R S AT Z T E I L - Z E I C H N U N G N R . : 1 5 5 5 7 3 - 0 I R - Te h r a n

<089283> 155371-0
702 3 STUCK PANZERPLATTE 132170 402,000

702.1 24 STUCK STIFTSCHRAUBE DIN 00938 M48X220 8 . 8 A2B 55102800 84,000

PIECE stud .70

702.3 24 STOCK SCHEIBE DIN 00125 5 0 , 0 - 1 4 0 H V- A 2 B 55102086 7,056

PIECE washer .72
<087179> 132170-3

PIECE set screw .03
<089283> 155371-0
703 3 STUCK AUSGLEICHSBLECHE 132174 648,000

PIECE compensation p l a t e s .36
GEBR. P F E I 1 R A G E R S . , T E I L L I S T E NR. : 200500591 S E I T E / PA G E :
NAME / NAME : VIVI
MASCHINE WA L Z E N S C H U S S E L M O H L E GROSSE 1 M P S 4 5 0 0 B KUNDEN-NR. : 48435


<089283> 155371-0
704 3 S T U C K ANHEBEFUHRUNG 154706 79,500

PIECE guide system .21
704.1 12 S T U C K SECHSKANTSCHRAUBE DIN 0 0 9 3 1 M 1 6 X 11 0 8.8 A2B 55102199 2,424

704.2 12 S T U C K SECHSKANTMUTTER DIN 00934 M 0 1 6 8 A2B 55103791 0,399

704.3 12 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE DIN 25201 N L 1 6 , S T. V E R Z . A D 25,4 55102790 0,084

704.4 6 S T U C K . SECHSKANTSCHRAUBE D I N 0 0 9 3 1 M 1 6 X 11 0 8.8 A2B 55102199 1,212

704.5 6 S T U C K SECHSKANTMUTTER M I T K L E M M T E I L DIN 00980-V M016 8 A2B 55101337 0,204

nut
704.6 12 S T U C K SCHEIBE DIN 07349 1 7 , 0 ST A 2 B 55104327 0,588

704.7 6 S T U C K S PA N N S T I F T DIN 01481 2 8 X 0 5 5 FST 55100480 0,324

GEBR. P F E I 1 R A G ERS. . T E I L L I S T E N R . : 200500591 S E I T E / PA G E : 4
NAME / NAME : VIVI
MASCHINE : WALZENSCHOSSELM0HLE GROSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435


<089283> 155371-0
705 3 STUCK AUSGLEICHSBLECH 148348 23,430


706.1 12 STUCK SECHSKANTSCHRAUBE D I N 0 0 9 3 3 M 4 8 X 11 0 8 . 8 A2B 55102279 29,400


PIECE washer .69
<087181> 148978-2

PIECE set screw .04
<089283> 155371-0

GEBR. P F E I I : A G ERSi T E I L L I S T E N R . : 200500591 S E I T E / PA G E :
NAME / NAME : VIVI


<089283> 155371-0
707.1 12 STUCK SECHSKANTSCHRAUBE DIN 00933 M 4 8 X 11 0 8 . 8 A2B 55102279 29,400


PIECE washer .74
<087180> 132169-2

PIECE set screw .03
<089283> 155371-0
708 3 STUCK AUSGLEICHSBLECH 153361 257,700

<088458> 131582-4
710 3 STUCK 2 / 2 O B E R E P FA N N E 131483 348,000

PIECE 2/2 upper socket .01
3EBR. P F E I E 1 A G E R S . T E I L L I S T E NR. : 200500591 S E I T E / PA G E : -0
.AISERSLAUTERN SPARE PA R T S L I S T N O . DATUM / D AT E : 28.08.2006
1ASCHINE : WALZENSCHUSSELMOHLE GROSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435

?ROJEKT : NEYZAR RM AUFTRAGS-NR. : 2 2 3 5 6 E R S AT Z T E I L - Z E I C H N U N G N R . : 155573-0 I R - Te h r a n
?ROJECT COM. N O . SPARE PA R T S DRAWING N O . Iran
CEIL-NR. M E N G E EINHEIT BESCHREIBUNG WEITERE ANGABEN I D E N T- N R . G E W I C H T K G

?ART N O . Q T Y UNIT DESCRIPTION CHARACTERISTICS IDENT N O . W E I G H T K G
<089283> 155371-0
710.1 6 STUCK SECHSKANTSCHRAUBE M . A N S AT Z S P I T Z E DIN 00564 BM16X120 8.8 A2B 55104769 1,068
PIECE hexagon s c r e w w i t h coned h a l f d o g .75

<088458> 131582-4
7 11 6 STUCK UNTERE P FA N N E 131482 492,000

PIECE bottom socket .02
712 6 STUCK ROLLE 131481 300,000

PIECE roller .03
<089283> 155371-0

722 57 STUCK SECHSKANTSCHRAUBE DIN 00931 M48X200 8.8 A2B 55104943 212,040
3EBR. P F E I I t A G ERS;, I T I L L I S T E N R . : 200500591 S E I T E / PA G E : I
KAISERSLAUTERN' SPARE PA R T S L I S T N O . DATUM / D AT E : 2 8 . 0 8 . 2 0 0 6
NAME / N A M E : V I V I
4ASCHINE : WALZENSCHUSSELMUHLE GRoSSE : M P S 4 5 0 0 B K U N D E N - N R . : 48435

4ACHINE r o l l e r m i l l SIZE C U S T O M E R NO. N e y z a r Qom Cement C o .
rEIL-NR. M E N G E E I N H E I T BESCHREIBUNG W E I T E R E ANGABEN I D E N T- N R . G E W I C H T K G

PART N O . Q T Y U N I T DESCRIPTION C H A R A C T E R I S T I C S IDENT N O . W E I G H T K G
<089283> 155371-0
722.1 5 7 S T U C K SECHSKANTMUTTER M I T K L E M M T E I L D I N 0 0 9 8 0 - V M048 8 A2B 55104044 5 6 , 8 8 6

PIECE p r e v a i l i n g torque type hexagon .51
nut
722.2 5 7 S T U C K SCHEIBE D I N 00125 5 0 , 0 - 1 4 0 H V- A 2 B 55102086 1 6 , 7 5 8

PIECE washer .52
724 2 4 S T U C K SECHSKANTSCHRAUBE D I N 00931 M30X190 8 . 8 A2B 55101924 3 0 , 0 0 0

724.1 2 4 S T U C K SECHSKANTMUTTER M I T K L E M M T E I L D I N 0 0 9 8 0 - V M030 8 A2B 55101341 5 , 0 8 8

nut
724.2 4 8 S T U C K SCHEIBE D I N 07349 3 1 S T A2B 55103935 1 0 , 8 4 8

724.3 2 4 S T U C K S PA N N S T I F T D I N 01481 5 0 X 1 0 0 F S T 55103404 2 2 , 3 4 4

730 1 S T U C K ANZEIGEVORRICHTUNG 131043 1 3 , 0 0 0

PIECE indication device .43
GEBR. P F E I I 3 A G E R S , T E I L L I S T E NR. : 200500591 S E I T E / PA G E :


<087174> 148560-0
731 3 STUCK SCHLICK-DUSE NR.655 G R . 3 , 2 5 L / M I N B E I 3 BAR 58401761 0,060

PIECE SCHLICK n o z z l e .09
731.1 3 STUCK ABSATZMUFFE NR.240 3 / 4 " X 3 / 8 " VERZ. 58400281 0,240

PIECE reducing socket .08
732 3 STUCK PANZERUNG F U R WASSEREINDOSUNG 146898 24,400

PIECE lining f o r water injection .04
<087175> 146898-3
732.1 3 STUCK BLECH 146898 28,230

PIECE plate .01
732.2 3 STUCK BLECH 146898 44,610

PIECE plate .02
732.4 18 STUCK SENKSCHRAUBE M I T INNENSECHSKANT DIN 07991 M08X025 8 . 8 A2B 55104612 0,162
screw
732.5 18 STUCK SCHEIBE DIN 00125 8 , 4 - 1 4 0 H V - A 2 B 55104268 0,030

PIECE washer .04
(
3EBR. P F E I F 4 A G ERS) r E I L L I S T E N R . : 200500591 S E I T E / PA G E :
NAME / NAME : VIVI
4ASCHINE : WALZENSCHUSSELMtHLE GRUSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435

rEIL-NR. M E N G E EINHEIT BESCHREIBUNG WEITERE ANGABEN I D E N T- N R . G E W I C H T K G

PART N . Q T Y UNIT DESCRIPTION CHARACTERISTICS IDENT N O . W E I G H T K G
<087175> 146898-3
732.6 18 STUCK SECHSKANTMUTTER DIN 0 0 9 3 4 M008 8 A2B 55103924 0,093

<087174> 148560-0
733 3 S T U C K DICHTUNG 1 3 6 11 4 0,030

PIECE sealing .14
734 3 S T O C K 0- R I N G D I N 3 7 7 1 26,0X3 VITON 58403406 0,003

PIECE 0- r i n g D I N 3 7 7 1 .17
<089283> 155371-0
735 1 S T U C K WASSEREINDUSUNG 148560 223,000

PIECE water i n j e c t i o n .15
736 STUCK WASSEREINDUSUNG - R I N G L E I T U N G 152950 146,000

PIECE water i n j e c t i o n - r i n g mains .16
740 1 S T U C K MtHLENANTRIEB KMPS 4 9 6 148929 0,000

PIECE mill drive .02
E R S AT Z T E I L E Z U M G E T R I E B E S I E H E E R S AT Z T E I L L I S T E F A . F L E N D E R
spare p a r t s t o gearbox s e e FLENDER s p a r e p a r t s l i s t
GEER. P F E I I t A G ERS, T E I L L I S T E N R . : 200500591 S E I T E / PA G E : o


<089283> 155371-0
741 1 STUCK SCHWINGUNGStBERWACHUNGSANLAGE 144475 3,500

PIECE vibration monitor .57
741.1 1 STUCK GEWINDESTIFT DIN 0 0 9 1 4 M10X025 4 5 H 55100383 0 , 0 11

PIECE set screw .58


PIECE washer .60
742 4 STUCK KEGELSTIFT DIN 07977 5 0 X 2 5 0 S T 55104942 14,000

PIECE taper p i n .65

742.2 4 STUCK SCHEIBE DIN 0 7 3 4 9 3 7 S T A2B 55104395 1,320

743 12 STUCK SCHRAUBENBOLZEN ZCHN. 1 4 7 8 9 4 - 3 M 7 2 X 6 8 . 8 A2B 55100316 160,000

PIECE stud b o l t .61
3EBR. P F E I E ! A G ERSA r E I L L I S T E N R . : 200500591 S E I T E / PA G E :
NAME / NAME : VIVI
AASCHINE : WALZENSCHUSSELMUHLE GROSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435

rEIL-NR. M E N G E EINHEIT BESCHREIBUNG WEITERE ANGABEN I D E N T- N R . G E W I C H T K G

<089283> 155371-0
743.1 24 STUCK SECHSKANTMUTTER DIN 00934 M072X6,00 8 A2B 55102776 64,080

743.2 12 STUCK SCHEIBE DIN 00125 7 4 - 1 4 0 H V- A 2 B 55102785 7,500

PIECE washer .63
743.3 12 STUCK DISTANZSTUCK 145172 158,000

PIECE spacer .64
746 1 STUCK R A D I A LV E N T I L ATO R 146385 408,000

PIECE radial fan .12
E R S AT Z T E I L E Z U M R A D I A LV E N T I L AT O R S I E H E E R S AT Z T E I L L I S T E F A . V E N T E C
spare p a r t s t o r a d i a l f a n see VENTEC s p a r e p a r t s l i s t
<091946> 146385-3
747 1 STUCK F I LT E R E I N S AT Z Z U M V E N T I L AT O R DN 2 2 4 0,000

PIECE filter insert for fan .04
<089283> 155371-0
750 1 STUCK DIFFERENZDRUCKMESSLEITUNG 153748 123,000

PIECE d i f f e r e n t i a l pressure measuring .14
line
3EBR. P F E I 1 2 . A G ERS, T E I L L I S T E N R . : 200500591 S E I T E / PA G E :
NAME / NAME : VIVI


<089283> 155371-0
751 1 STUCK MESS- U N D S P E R R L U F T L E I T U N G 155092 286,000

PIECE measuring l i n e a . s e a l a i r p i p i n g .13
757 1 STUCK SCHABLONE Z U R MAHLWALZE 146721 3,400

PIECE template f o r grinding r o l l e r .38
758 1 STUCK SCHABLONE Z U R M A H L P L AT T E 146722 6,600

PIECE template f o r grinding p l a t e .39
759 3 STUCK MESSSTAB 097815 7,000

PIECE alignment s t i c k .41
<085647> 148207-2
766 3 STUCK ANSCHLAG F U R MAHLWALZE 104676 144,000

PIECE grinding r o l l e r stop .04
766.1 1 2 STUCK SECHSKANTSCHRAUBE DIN 00933 M30X090 8 . 8 A2B 55104703 8,220

766.2 1 2 STUCK SELBSTH.SCHR.-SICHERUNGSSCHEIBE DIN 25201 NL 3 0 , S T. V E R Z . AD 4 7 , 0 55103301 0,228

GEBR. P F E I 3 R A G E R . I T E I L L I S T E NR. : 200500591 S E I T E / PA G E : ,3


<085647> 148207-2
767 3 S T U C K ANSCHLAGBLECH 148208 390,000

PIECE stop p l a t e .01

PIECE hexagon head s c r e w . 11
767.2 18 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 2 5 2 0 1 N L 3 0 , S T. V E R Z . AD 4 7 , 0 55103301 0,342

768 3 S T U C K PANZERPLATTEN 133619 56,400

PIECE liner plates .02
768.1 12 S T U C K STIFTSCHRAUBE DIN 00938 M20X190 8 . 8 A2B 55104816 6,000

PIECE stud .07
768.2 12 S T O C K SECHSKANTMUTTER M I T K L E M M T E I L DIN 00980-V M020 8 A2B 55101338 0,780

nut

PIECE washer .09
768.4 72 S T O C K SCHEIBE DIN 07349 2 1 S T A22 55103933 5,256

GEBR. P F E : E R A G ER, T E I L L I S T E N R . : 200500591 S E I T E / PA G E : 64


<085647> 148207-2
769 3 S T U C K AUSGLEICHSBLECHE 133618 11 3 , 4 0 0

PIECE compensation p l a t e s .03
<089283> 155371-0
770 1 S T U C K WERKZEUGKISTE-PACKLISTE 155371 W 30,400

PIECE packing l i s t f o r t o o l box .83
858 6 S T U C K LASCHE ZUSAMMENSTELLUNG KOMPLETT / c o m p l e t e 146668 329,000

PIECE butt s t r a p assembly .31
E I N Z E LT E I L E Z U R TA S C H E S I E H E E R S AT Z T E I L - Z E I C H N U N G N R . 1 4 2 3 4 2 - 2
single parts t o strap see spare p a r t s d r a w i n g n o . 142342-2
859 3 S T U C K MAHLWALZENANSCHLAG, I N N E N KOMPLETT / c o m p l e t e 148869 2.544,000

PIECE inner grinding r o l l e r stop .07
E I N Z E LT E I L E Z U M
MAHLWALZENANSCHLAG S I E H E E R S AT Z T E I L - Z E I C H N U N G N R . 1 4 2 3 4 2 - 2
single parts t o
grinding r o l l e r stop see spare p a r t s drawing no. 142342-2
GEBR. P F E 1 2 R A G ..ZTEILLISTENR. : 200500591 S E I T E / PA G E : 65
NAME / NAME : VIVI


<087178> 146668-2
860 6 S T U C K BOLZEN Z U R L A S C H E 131271 21,600

PIECE bolt for strap .01
860.1 6 S T U C K SECHSKANTMUTTER M I T K L E M M T E I L D I N 0 0 9 8 0 - V M024 8 A2B 55101339 0,600

nut
860.2 6 S T U C K SCHEIBE A N-4261 5,190

PIECE washer A .03
860.3 6 S T U C K GEWINDESTANGE 146668 2,100


nut
861 6 S T U C K BOLZEN Z U R L A S C H E 131271 21,600

PIECE bolt for strap .08

nut
GEBR. P F E 1 2 . 1 2 A G ERL A T E I L L I S T E N R . : 200500591 S E I T E / PA G E : 66
NAME / NAME : VIVI


<087178> 146668-2
861.2 6 S T U C K SCHEIBE A N-4261 5,190

PIECE washer A .10
861.3 6 S T U C K GEWINDESTANGE 146668 5,040


PIECE p r e v a i l i n g t o r q u e t y p e hexagon . 11
nut
862 6 S T U C K LASCHE (DRUCKSTUCK/DRUCKRAHMEN) 154353 265,800

PIECE butt strap (pressure yoke / .02
pressure frame)
<085650> 148869-1
865 3 S T U C K AUSLEGER 146316 967,500

PIECE jib .01

865.2 3 S T U C K FEDERUNTERLAGE (WALZENANSCHLAG) 146320 129,000

PIECE spring assembly ( i n n e r g r i n d i n g .04
r o l l e r stop)
GEBR. P P E : E R A G ER T E I L L I S T E N R . : 200500591 S E I T E / PA G E :
NAME / NAME : VIVI

PROJEKT : NEYZAR RM AUFTRAGS-NR. : 2 2 3 5 6 E R S AT Z T E I L - Z E I C H N U N G N R . : 142342-2 I R - T e h r a n

<085650> 148869-1

865.4 12 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE DIN 2 5 2 0 1 N L 4 2 , S T. V E R Z . AD 6 3 , 0 55103410 1,032

PIECE s e l f - l o c k i n g washer f o r screw . 11
866 3 S T U C K DECKEL 147840 282,000

PIECE cover .02
866.1 12 S T U C K ZYLINDERSCHRAUBE M . I N N E N S E C H S K T. D I N 0 0 9 1 2 M 3 6 X 1 0 0 8 . 8 A2B 55104491 14,760

866.2 12 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE DIN 2 5 2 0 1 N L 3 6 , S T. V E R Z . AD 5 5 , 0 55103299 0,348

866.3 3 S T U C K 0- R I N G D I N 3 7 7 1 192X4 V I T O N 58401626 0,000

PIECE 0- r i n g D I N 3 7 7 1 .16
874 3 S T U C K BOLZEN 148054 20,100

PIECE bolt .06
874.1 6 S T U C K SICHERUNGSSCHEIBE ( WA L Z E N A N S C H L . ) 142430 9,000

PIECE safety disk ( r o l l e r stop) .09
77)
GEBR. P F E I 3 1 2 A G ER. Z T E I L L I S T E N R . : 200500591 S E I T E / PA G E : J8
NAME / NAME VIVI

PROJEKT : NEYZAR RM AUFTRAGS-NR. : 2 2 3 5 6 E R S AT Z T E I L - Z E I C H N U N G N R . : 142342-2 I R - T e h r a n

<085650> 148869-1
874.2 6 S T U C K SECHSKANTSCHRAUBE DIN 0 0 9 3 3 M16X050 8.8 A2B 55104258 0,618

874.3 6 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE DIN 25201 NL 1 6 , S T. V E R Z . A D 25,4 55102790 0,048

874.4 6 S T U C K S PA N N S T I F T DIN 01481 08X032 FST 55102504 0,042

875 3 S T U C K BOLZEN 142428 51,000

PIECE bolt .07
875.1 6 S T O C K SICHERUNGSSCHEIBE ( WA L Z E N A N S C H L . ) 142430 9,000

PIECE safety disk ( r o l l e r stop) .20

875.3 6 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 2 5 2 0 1 NL 1 6 , S T. V E R Z . A D 25,4 55102790 0,048

875.4 6 S T U C K SPANNSTIFT DIN 01481 08X032 FST 55102504 0,042

GEBR. P F E I A R A G E R . AT E I L L I S T E NR. : 200500591 S E I T E / PA G E : 69
NAME / NAME : VIVI

TEIL-NR, M E N G E EINHEIT BESCHREIBUNG WEITERE ANGABEN I D E N T- N R . G E W I C H T K G

<085650> 148869-1
876 3 S T U C K LASCHE 148050 378,000

PIECE strap .08
877 6 S T U C K BLATTFEDER ZCHN.146465-3 1 2 0 X 2 0 58401929 2 4 1 , 5 0 0

PIECE leaf spring .05
'"N
GEBR. P F E l . E R A G E R s —s T E I L L I S T E N R . : 200500591 S E I T E / PA G E : 70
NAME / NAME : VIVI

TEIL-NR. M E N G E EINHEIT BESCHREIBUNG WEITERE A N PA R E N I D E N T- N R . G E W I C H T K G

<089283> 155371-0
900 3 S T U C K DREHMOMENTSTUTZE F O R DRUCKRAHMEN K O M P L E T T / c o m p l e t e 1 5 4 11 6 2.415,000

PIECE torque support f o r pressure frame .17
DREHMOMENTSTUTZE S I E H E E R S AT Z T E I L - Z E I C H N U N G N A . 1 5 5 0 2 4 - 1
single parts t o
torque support see spare p a r t s d r a w i n g n o . 155024-1
GEBR. P F E L Z R A G J I T I L L I S T E NR. : 200500591 S E I T E / PA G E : - 11


<081819> 1 5 4 11 6 - 0
901 3 STUCK HALTERUNG F O R DREHMOMENTSTUTZE 147669 954,000

PIECE holding device f o r torque support .02
<081823> 1 5 4 11 7 - 0


PIECE self-locking washer f o r screw .09


PIECE p r e v a i l i n g torque t y p e hexagon . 11
nut
901.5 24 STUCK SCHEIBE DIN 07349 2 1 S T A2B 55103933 1,176

901.6 12 STUCK S PA N N S T I F T DIN 01481 3 5 X 1 3 0 F S T 55100004 6,666

r-,
GEBR. P F E : 21.R. A G E R . T E I L L I S T E NR. : 200500591 S E I T E / PA G E : 42


<081819> 1 5 4 11 6 - 0
901.7 6 S T U C K FLACHSCHMIERNIPPEL AM 1 0 X 1 - GERADE 58404401 0,120

PIECE button head l u b r i c a t i n g n i p p l e .45
902 3 S T U C K HALTEPLATTE F U R HYDRAULIKPUFFER 147794 207,000

PIECE holding plate f o r hydraulic .22
buffer


902.3 72 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 2 5 2 0 1 N L 3 0 , S T. V E R Z . A D 47,0 55103301 2,160

902.4 6 S T U C K S PA N N S T I F T DIN 01481 1 2 X 1 0 0 F S T 55101974 0,336



PIECE washer .35
GEBR. P F E I I R A G LT E I L L I S T E N R . : 200500591 S E I T E / PA G E :
NAME / NAME : VIVI


<081819> 1 5 4 11 6 - 0


PIECE washer .50
<081825> 151576-0
902.9 1 S T U C K RINGSCHRAUBE DIN 0 0 5 8 0 M20 C 1 5 5 5 1 0 11 8 0 0,450

PIECE l i f t i n g eye b o l t .06

<081819> 1 5 4 11 6 - 0
903 3 S T U C K HYDRAULIKPUFFER DREHMOMENTSTUTZE 153084 A 420,000

PIECE hydraulic buffer torque support .01
E R AT Z T E I L E Z U M HYDRAULIKPUFFER S I E H E E R S AT Z T E I L L I S T E F A . S H B
spare p a r t s t o h y d r a u l i c b u f f e r see SHB s p a r e p a r t s l i s t
903.1 1 8 STUCK SECHSKANTSCHRAUBE DIN 0 0 9 3 1 M24X140 8 . 8 A2B 55104887 10,710

GEBR. P F E I J R A G ERE 2 T E I L L I S T E N R . : 200500591 S E I T E / PA G E : /4


<081819> 1 5 4 11 6 - 0

903.3 36 STUCK SELBSTH.SCHR.-SICHERUNGSSCHEIBE DIN 25201 NL 2 4 , S T. V E R Z . A D 39,0 55103302 0,612

<081821> 145132-3




GEBR. P F E 1 2 R A G _ZTEILLISTE NR. : 200500591 S E I T E / PA G E : 5


<081826> 153084-3
903.8 3 S T U C K TEMPERATURFOHLER PT 1 0 0 0,000

PIECE temperature sensor .02
903.9 3 S T U C K MINIMESSANSCHLUSS 0,000

PIECE mini measuring connection .03
<081819> 1 5 4 11 6 - 0
904 3 STUCK BOLZEN Z U R DREHMOMENTSTUTZE 153265 429,000

PIECE bolt f o r torque support .06
906 3 STUCK SCHEIBE Z U R DREHMOMENTSTUTZE 147724 21,000

PIECE disk f o r torque support .21
906.1 24 STUCK SECHSKANTSCHRAUBE D I N 0 0 9 3 1 M 1 6 X 11 0 8 . 8 A2B 55102199 4,848


GEBR. P F E 1 3 1 2 A G E R L _ZTEILLISTE NR. : 200500591 S E I T E / PA G E : ' 76
NAME / NAME : VIVI


<081825> 151576-0
906.3 3 STUCK ABDRUCKSCHRAUBE 147895 0,150

PIECE forcing screw .04
<081819> 1 5 4 11 6 - 0
907 6 STUCK DECKEL Z U R DREHMOMENTSTUTZE 147754 30,000

PIECE cover f o r torque support .05


908 6 STUCK TURCON EXCLUDER 58401831 2,400

PIECE TURCON EXCLUDER .04
909 6 STUCK GLEITLAGER PA N S O M S 1 7 0 DRM. 2 3 0 / 2 0 0 / 1 0 0 Z C H N . 1 4 5 1 0 8 - 2 5 7 3 0 0 0 11 47,400

PIECE s l i d i n g b e a r i n g PA N S O M S 1 7 0 .03
914 3 STUCK WASSERKOHLUNG Z U M HYDRAULIKPUFFER 147747 69,000

PIECE water cooling f o r h y d r a u l i c .47
buffer
GEER. P F E : E R A G ER.. S T E I L L I S T E N R . : 200500591 S E I T E / PA G E :
KAISERSLAUTERN SPARE PA R T S L I S T N O . DATUM / D AT E : 7728.0E06
NAME / NAME : VIVI


<081822> 147747-1


914.3 6 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 2 5 2 0 1 N L 1 2 F , S T. V E R Z . A D 2 5 , 4 55102789 0,054

<094521> 154331-0
914.4 6 S T U C K A B S AT Z N I P P E L NR.241 1 f i x 3 / 4 " V E R Z . 58400296 0,426

PIECE reducing nipple .16
914.5 6 S T U C K VERSCHRAUBUNG F L A C H D I C H T E N D NR.331 3 / 4 " VERZ. 58400373 0,800

PIECE coupling, f l a t s e a l .15
<081819> 1 5 4 11 6 - 0
916 3 STUCK PUFFERKOPF 150287 22,200

PIECE b u ff e r head .27
GEBR. P F E I i R A G E R S , . T E I L L I S T E NR. : 200500591 S E I T E / PA G E : ,8

TELL- N R . M E N G E EINHEIT BEECHREIBUNG WEITERE ANGABEN I D E N T- N R . GEWICHT K G

<081819> 1 5 4 11 6 - 0
916.1 18 S T U C K ZYLINDERSCHRAUBE M . I N N E N S E C H S K T. DIN 00912 M10X070 8.8 A2B 55104718 0,954

916.2 18 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE DIN 25201 N L 1 0 , S T. V E R Z . A D 1 6 , 6 55103539 0,036

<081825> 151576-0
917 1 S T U C K BOLZENKOPF 145107 7,000

PIECE bolt head .02

917.2 4 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE DIN 25201 N L 1 2 , S T. V E R Z . A D 1 9 , 5 55100093 0,012

917.3 2 S T U C K GEWINDESTIFT DIN 00914 M12X025 45H 55100389 0,030

PIECE set screw .10

GEBR. P F E I I R A G E R E Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : /9


<081819> 1 5 4 11 6 - 0
918 3 STUCK STOSSEL 145567 5,100

PIECE bolt .15
919 3 STUCK KUGELPFANNE 145563 1,500

PIECE ball socket .14
920 3 STUCK STOSSELFOHRUNG 145569 9,000

PIECE bolt guide .12
920.1 12 STUCK ZYLINDERSCHRAUBE M . I N N E N S E C H S K T. DIN 0 0 9 1 2 M12X035 8.8 A2B 55103968 0,387


920.3 6 STUCK GEWINDESTIFT DIN 0 0 9 1 3 M12X025 4511 55100450 0,096

PIECE set screw .18
921 6 STUCK 0- R I N G 45X5 V I T O N 58402268 0,015

PIECE 0- r i n g .13
922 6 STUCK ANSCHLAGRING 147723 24,000

PIECE retainer ring .07
GEBR. P F E I . J R A G ERS__ZTEILLISTE NR. : 200500591 S E I T E / PA G E : 80
NAME / NAME : VIVI
MASCHINE : WALZENSCHUSSELM0HLE GROSSE : M P S 4 5 0 0 B KUNDEN-NR. : 48435


<081819> 1 5 4 11 6 - 0
922.1 18 S T O C K ZYLINDERSCHRAUBE M . I N N E N S E C H S K T. DIN 07984 M12X040 8 . 8 A2B 55100246 0,720



PIECE s e l f - l o c k i n g washer f o r screw . 11

922.5 9 S T U C K Z Y L I N D E R S T I F T M I T INNENGEWINDE EN I S O 0 8 7 3 3 - 1 2 X 0 3 0 - S T 58401751 0,153

PIECE straight pin with internal thread .38
922.6 9 S T U C K Z Y L I N D E R S T I F T M I T INNENGEWINDE EN I S O 0 8 7 3 3 - 1 2 X 0 4 5 - S T 58402287 0,324

PIECE straight pin with internal thread .39
<094521> 154331-0
924 15,000 METER NIEDERDRUCKSCHLAUCH 01 T E 2 0 58401242 8,250

METRE low pressure hose .10
GEBR. P F E I 1 R A G ERL Z T E I L L I S T E N R . : 200500591 S E I T E / PA G E : dl
NAME / NAME : VIVI

PROJECT COM. N O . SPARE PA R T S D R AW I N G N O . Iran

<081825> 151576-0
926 1 S T U C K ANSCHLAG ( P U F F E R - E R S AT Z ) 147796 179,000

PIECE stop p a r t ( b u f f e r s u b s t i t u t e ) .03
****** E N D E D E R L I S T E / E N D O F L I S T * * * * * *
1 I 2 3 I 4 I 5 I 6 I 7 I 8 I 9 I 1 0 I 11 I 1 2
c "b"
202.1-.2 202 201.1201 245 245.1-.2240244.4-.5244.6
244244.1-.3
248 240.3-.6
203.1-.2
203219202.3-.4
276220223,1
223
A 223.2-.3A
22t2 /I j ci.
.,.
%.,..±.
tev, 223.4 -a-
— 229 ar.4. #4,..
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221.4 ir ill 1 • I
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AqtarJH
Ns,-Niq 4
—221,5-.6 1 1 220.2-.6
221.3 4rillas
°Slate
C 280.3 eT011111 V
issilliiiiiillistshk„,%. 280.1-.2
r..,
14 yi .
"b" "d"
280.4-.5
"c"
4 240.13-
249 —
240.1-,2
D 271.1-.2 280 D
281
271
281.1-.2
—
E 1 E
— _
0 Kontollmal3sieheHauptersatzteilzeichnung 0 drawing
controldimensionseemainspare parts
r A AnziehdrehmomentesieheKapitel8.2.3 0 tighteningtorqueseechapter 8.2.3
F "b" lc," der Betriebsanleitung o f theoperating instructions F
O 265.1-.3 265 260 261 261.1-.3 243 12262262.1
240.7- , 0 BlechlangebeiMontagezugeschnitten 0 length ofsheetmetaltobecut during
erection
0 ® nachdemAusrichtendesDiisenringsangeheftet G tack weldedafteradjustingthe nozzle

ring
— _
r i ) SeitoffnunggenauuberdenAufhangeosen a r r a 0n g e ropeopeningsexactly above
\----/ der Mahlschiisselangeordnet t h e bowl
suspensioneyesof the grinding
0 0 b"
_
0 0 oathtdomhAbntziehhenidter Befestigungsschraubenb 0 drive incompensationplates after
201.2-.6204.3-.4 204 204.1 204.2 t i g h t e n i n g thefastening screws
G
Co Ddsenringabdeckung(beiBedarf, n o z z 0l e covering (if necessary) a l l ifi
nil IN
virir
\i-liii sieheKapitel5derBetiebsanleitung. p l e a s e refer tochapter5of the
operating instructtion
1 1
Ma F r a l S k N r i l a l aii k Werkshickkanten
Oberflache
MaBstab % Gewicht kg_
-
; LI
I 1 , 1 1 1 . 1 -
celirJi
edgesof workingsurfaceMaschine
parts
mP r a l ‘ L
Wen W ..1141L. Pos.240.17 and02,./.476ar-DIN6784 DIN150 1302
"d" Pos.240.18 hinzu02.08.2006
Vivi DatumName Benennung
MPS 0001
2x Pos.-Nr. hinzu 18.07.05Pietrek
Bearb.005.2003
Weien.
c 16.07.05
Step.Gepr.06.05.2003
Dietrich sparepartsdrawing-assembly
grindingbowl
H 6 Pos.-Nr. hinzu 17.09.04 Pietrek
17.09.04
Bischoff
CADSystem41 Ersatzteilzeichnu
Mahlsc H
lx Pos.223.4 hinzu08.0104
ii
Anz. Anderung
Pietrek
Scherer
0E101.04 Gebr.
Pfeiffer AG
DatumGepr. Kaiserslautern
Zeichnung-Nr.
148167-2
IndexBlatt
BE
Zust. DatumName Modell-Nr.
1 I 2 I 3 I 4 5 I 6 7 8 9 I 1 0 .1 11 1 12
x
A A
A-A
B
©0 360.6-.7360.4-.5 332 B
360.8352.1-.2350.2-.3 352
C ®
322.3 330.1
0365 335350.4-.5 352.3-.4 322 337o. 338
360.2-.3 323.3 331
360.1 323 330
361 328.1
322.1-.2 360
®361.1 321.3
323.1-.2 321
328 303.1®
305
E
302
302.1 derBetriebsanleitung 0
O SperrlutspaltsieheKapitel 8.2.3 sealairgapseechapter 8.2.3
oftheoperating instructions
E
320.2 306 Y
O AnziehdrehmomentsieheKapitel 8.2.3 tg
derBetriebsanleitung
i htenn
i gtorqueseechapter 82.3
®321.1-.2 306.1 350.8-.9 0 tilablallschraube O oiloutlet screw
320.4 333 ©©339 O dleintiillschraube O oilinlet screw
F 342 350.6
O Walzenentliittung O d ionof roller
0 dl-andluftdicht verschraubt 0 oilandair proof F
347 320.3 0 nurfur Transport fortransport only
346 350.7
10304.1-.2 320
0353.1 .2 301
304 Erectioninstructions
Montageanweisung
303 1M
. ontagederLagerung: 1.assemblyofthe bearing:
303.1® -sieheKaptiel8.4.8der Betriebsanleitung-seechapter8.4.8oftheoperating instructions
-Dichtheitsprobe(Druckprobe)mit0,2 bar -carryoutleakagetest(pressure test)
H 304.3-.4 durchfiihren with0,2 bar H
53.5-.6351.1-.2351353350341353.3-.4 334 320.1
300 2.MontagederSchleinsegmente(sieheAnsicht V 2.as1semblyofwearsegments(seeviewV 1
-sieheKaiptel8.4.3der Betriebsanleitung-seechapter8.4.3oftheoperatn i g instructions
3.MontagedesDruckstiicks: 3.assemblyofthepressure yoke:

J
-gemarlZeichnung Montage- -folowdrawingassembly-disassembly device
DemontagevorrichtungMahlwalze (siehe forroller(seechapter8-appendixofthe
Betre
i bsanel tiungKapitel8-Anhang) operatni ginstructions)
361.2-.3 -Kontrom
l aD"r beachten -referencedimenson "Z"
K
361.4-.5 -Kontrom
l a3
l vorBegn
Druckblverband
i nderMontage mit -referencedimensionpriortofitting with
theoilinjection method, K
"Cu ® 361.1
Montageprotokoll ausfullen
completeassembly record
L
Merkstickkanten Mallstab %
Cterflache Gewicht kg
COPYRIGHT edgesparts
of working
*IlegesetzlichenUrheberrechte vorbehalten. Allegalrightsreserved.Thisdrawing must
DineZeichnungdartohneunsereGenehmigungnetiherbeduplicatednormadeavailable
wedervervielfiltigtnochdritenPersonen and withoutourwritenconsenttothird persons
DIN6184
Datum
mascfrme MPS
surface
DINISO 1302
NameBenenaung 0001
Konkurenzfrimenzugangiggemacht werden.
ortoanycompetitors.
Pos3600-.12
Pos360.8•bdnMoo bie1
12012006
entfailt
Bearb.
12.01.2006
LanGepr.
19.01.2005
Steppachersparepartsdrawinggrinding roll
20.07.2005
Pietrek
kbFeldB7,8/F9IS022006
Positionen
erganzt
2102.2006
Wet
'term
CADSystem SO Ersatzteilzeichnu BlattIt
M lx Tabelle hinzu
An. Andening
lust.
05.1105
Datum
Datum
Gebr.Pfeiffer AG
_Who
05.12.05
-formatA2inAl tHS. Wolf
Stpr.
tlameKaiserslautern
155041-1
Zeichnung-Nr. Index
BI
1 I 2 1 3 I 4 I
I 5 I 6 J 7 1 1 9 I LO I 11 I 12 I 13 14 15
Modell-Nr.
I16
1I 2 3 4 5 6 7 8 9- 12
"a"
651630 635.10
606607608—.2 635.2 635.3—.4 635.5
640
640.1
•11
635.6
I\ I --••
A
111 635.1
635.7
635.9
635.8
652
635
601
612.1—.2
612
z 611
613
VA% 4 laIli L a a l 611.1—.2
" F a
.1--
dinhazl•kWwSia. ainn.
I A I W A =.1
630.1—.3
630.4 Werkstlickkanten Maf3stab %
Oberfliche Gewicht kg
631 0 Sperrluf tspaltsieheKapitel 8.2.3
der Betriebsanleitung
0 seat airgapseechapter 8.2.3
e
d ge
sof working
I 6784
Datum
surface
MaschineMPS
parts DINISO 1302
DN
COPYRIGHT 19.07.2005
Bearb. Steppachersparepartsdrawingsealair piping
Gepr.14.07.2006
Dietrich
AtegesetzlichenUrheberrechte vorbehalten. Allegalrightsreserved.Thisdrawing must
DieseZeichnungdarfohneunsereGenehmigung neitherbedupcil atednormadeavailable
wedervervielfaltigtnochdritenPersonen and withoutourwritenconsenttothird persons Ersatzteilzeichn
CAD- System
Konkurenzfrimenzugangiggemacht werden.
ortoanycompetitors.
Ilx
la P
hozs.6
i
n 3
u;5.10dIS"c6
Fel
lAnz.Anderung
IZust.
A10
02.11.06
Vivi 155040- 2a
-abr.Pfeiffer AG
Gepr.Kaiserslautern
Datum
Datum
Name
Zeichnung-Nr.
Modell-Nr.
Index
Blatt
BI
1 2 3 4 5 6 7 I 8 10 11 12
1I 2 3 1 4 5 6 7 1 8 9 I12
877865865.3865.2 865.1 Einzelheit x

detail
Ansicht c
view A
Ansicht A
view 877
875.1 860
875.4-a-
860.2
875.2-.3
860.1
0 "a-860.3-.5 B
862 L J
Ansicht a-861.3-.5
view 861
874.1861.27
874.4 -a-
874.2-.3
861.1N
874
866.1-.2
E
0
Wazl ensteul ng:Grundeinstellung 15°;Grindingrollerpositon:basicadjustment 15°;
Montage-undEinstellanleitung: Angehoben 12° raisedgrindingroller 12°
1.AlledreiMahlwalzenaufWalzenneigung15°einstellen. Mindestspalt"W"se i he Hauptersatzteilzeichnung
O mn imi umgap"W"seemainspareparts drawing
2.Kontrom l a3l e 0 ("Z")und 0 ("Y")priif en; ,C ontroldm i ensoi n"X"at15°roller position,
undfallserforderlichmitelsAusgleichblechePos.865.1einstellen. O K ontrolmal"X"bei15°Walzenstellung
entsprichtdermaximalenMahlwalzenbewegung O co res p o ndi
n gto themaximumgrinding roller
nachauflen.KontrollmaD"X"siehe movementotheoutside.Controldimension "X"
Achtunq: Hauptersatzteilzeichnung seeman i spareparts drawing.
Der"Mahlwalzenanschlag-Innen"de i ntnurzurPendelbegrenzungderWalzen Mahlwalzenbewegungu ca3°nach innen O Anapprox3°grindingrollermovementothe inside
rn
beimAnheben(Walzenneigung-A2°)unddarfnachauf3ennichtbelastet werden. O entspricht1°Federweg(=Ma13"Y"). corespondingto1°sprn i gtravel(=dimensionF"V
Nachauf3enmuf3erdeshalbeingroneresSpielhaben(KontrollmaD "X") Walzenneigungca12.° Rolerinclinationabout 12°
we i der "Mahlwalzenanschlag-Aufien". Kontrolmaf3"Y"se i he Hauptersatzteilzeichnung Controldm i ensoi n"Y"seemainspareparts drawin
Mahw l azlen-Pendeb l egrenzungnachaue l n(Walzenneigung-18°)erfolgt fiber
GEFAHR:BeiangehobenenMahlwalzenist ein "Mahlwalzenanschlag-Auf3en"(sieheHauptersatzteilzeichnung.Pos.766-769). OK ontrolma13"Z"entspricht Mahlwalzenbewegeung
umca2°nachn i nen. bei Montage mittels grn
Controd
i dn
l emension"Z"corespondstoanapprox. 2°
i grollermovementotheinside.Adjust
BetretendesMahlraums verboten Erecto i nandadu j stmentinstructions:
AusgleichsblechePos.865.1einstellen(bei 15° dimensionduringerectionbymeansof compensa
Wazl ensteul ng).Kontrollma13"Z"siehe plates,item865.1(at15°rollerposition). Control
DANGERK :EEPOUTOFgrn i dni gzone wile 1.Adjustallthreegrindingrollerstoaninclinationof15° Haufptersatzteilzeichnung dimension"Z"seemainspareparts drawing.
grindingrollersare lifted 2.Checkreferencedimensions0("Z")and0("Y")andadjust them,
ifrequired,bymeansofthecompensato i nplates,items 865.1
Attention:
COPYRIGHT The"innergrindingrollerstop"onlyservestolimitthependulummotion of Werkstlickkanten
edge
so f Oberflache
working Maftstab 1:10 Gewicht kg
AlegesetzlichenUrheberrechte vorbehalten. Allegalrightsreserved.Thisdrawing must thegrn i dni grollerswhenbeinglifted(rollerinclinationapprox. 12°) parts DNsurface Maschine MPs
netiherbeduplicatednormadeavailable towardstheinsideandmustnotbeo l adedoutwards. DI
N 6784I I
S O 1302
eGebr.Pfeiffer AG
DieseZeichnungdarfohneunsereGenehmigung withoutourwritenconsenttothird persons Towardstheoutsd Datum NameBenennung 0 0 0 1
wedervervielfaitigtnochdritenPersonen und ortoanycompetitors. i ethe"innergrindingrollerstop"misttherefore have Bearb.
11.09.2000
Graft
Konkurenzfirmenzugangiggemacht werden.
GEBR.PFEIFFERAG,Kaiserslautern GEBR.PFEIFFERAG,Kaiserslautern alargerclearencethanthe"outergrindingrollerstop"(control dimension "X") Dietrich sparepartsdrawinggrindingroe
11.09.2000 l rstop-ins
Anoutwadlimitationofthependulummoto i n(rollerinclinationapprox 18°) b
Zeichnungim&cites/
neu erstellt
ACAD
06.12.2004
Visevic Ersatzteilzeichnung
42
CAD- System
isefectedbymeansofthe"outergrindingroller stop"
(seemainsparepartsdrawing,tiems 766-769).
Zt
4x875.4;874.4
a
Ant
8605
.;861.S
Anderung
16.05.20003
hinzu
und
'Dietrich
16.05.2003
Datum
Scherer
NameKaiserslautern
Gepr. 142342 -b2 Zeichnung-Nr. Index
Blatt
BI
1I 2 3 I 4 1 5 6 7 8 Datum
9 I
Modell-Nr.
10 1 11 I12
A
902.7—.8 903 909
902.9 909 A
I
I
924—'791
902.5—.6
•4
h... ..."'
ill)
0 914.8
(701) 907 ii0‘ A ik.0
..eam. ic•Mon WO
914.5
..•r A l
® 902.10k.: rrAr— r= 72- 0. 910

was Al P• I i d 177/553111111
rrfiiime\t141
• LIZ; rd. ed,7 ---

v
sit
@H
i ao
!!! I!!!4:1 914.4
914.7 nagrulia 'en ,..V
904 914.1—.
o III
1 4 : 41.44;1
rat
914.6 908 /
/ ral
q
\ s1
, I
D
A V
f III
i
ri
1
903.9 MIN
Enip:WHfl •
6 1 1 '
So%
(701.1) . .g•
.%
i
903.8
„ waim:r...
km. % N G
miliggNoan: 'OW K.U.
:N• .1,4muirr II I = .
i
914 901.7 0 ®
CD903.1—.3 r -----
I I )
05==i15::
woolly :74 901 :NKr, N I
903.4—.7 8 . 4rimmir -; 901.1—.2 ® , --..
902.1—.3 V"b"
II•_,w
=ICI
el 1v/, 901.3—.6 C)
, ..... ,
F 902 • 4
fI
902.11 ii Y
902.4 CD 0 922.2 922.1
920.1—.2906.1—.2 922.4 922.3918 921 920 919
U
EinbausituationbeiBetriebmitausgebautem Hydraulikpuffer
arrangementif hydraulicbufferis removed
917917.1—.2 Schme i rengamin Schmierliste greaseacc.to lubrication list

controldimension see
Kontrollmallsiehe Hauptersatzteilzeichnung
mainspareparts drawing
Sperrluftspaltsiehe Kapitel sealairgapsee chapter
8.2.3der Betriebsanleitung 8.2.3oftheoperating instruction
Anze i hdrehmomentsiehe Kapitel fortighteningtorquesee chapter
8.2.3der Betriebsanleitung 8.2.3oftheoperating instruction
0 916.1—.2 nachMontage entfernt 0
removedafter erection
versetzt gezeichnet 0
drawn displaced
916
K
00 906.3 920.3 All*gesetalkhenUrheberrechte vorbehalten.
COPYRIGHT
AlllegalrightsreservedThisdrawing must
DineZeichnungdartohneunarm Genehmrgung neitherbeduplicatednormade available
waderveryiel?AROnosh<PatenPersonen and withoutourwrittenconsenttothird persons
IMMurrenefirmenzuoMpiggemachtwarden. ortoany competitors.
CRPPfEFFERAG. Kaiserslautern &BR.PFEFFERAG. Kaiserslautern
922.6
L
Ilerksturilianteo
Obertliche
edgesof workbag
Mktg. % Gown! 4
strIxe
parts NrateMPS
OBI6110. DINh501302
DatumName knenrung 0 0 0 1
11114.114.11erete 2D06Pt'Bort.10.01. ZOOS
926 917.4 917.3 lx FeldC/13 C/05 011.12.20065tem.
ik KentrelbeanVKrauf22D306trim.
Strooarher sparepartsdrawingtorqusu port
0.07.200S
Pietrek
Ersatzteitzeichnung Dr
CD 906922 907908901.7 CDC) 220306 Step.(AD- System S0
11
eD tj_,Pos.910erginst
a Gebr.Pfeiffer AG
17.0106tried
00106 rep.
Mr. D e u s aeon.Anderung zeichNals155024- 1
Van Kaiserslautern
Index
Blatt
C Si
GEBR. P F F ' E R A G E F 2 Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : )1
KAISERSLAUI-ERN S P A R E PA R T S L I S T N O . DATUM / D AT E : 20.12.2005
NAME / NAME : SCHROCK
MASCHINE : LUFTSTROM-LAMELLENSICHTER G R O S S E : S L S 3750 B KUNDEN-NR. : 48435

MACHINE a i r - s w e p t l a m e l l a c l a s s i f i e r S I Z E CUSTOMER N O . N e y z a r Qom C e m e n t C o .

<088940> 155472-0
100 1 STUCK SICHTER-UNTERTEIL KOMPLETT/complete 153336 10.420,000

PIECE classifier bottom part .01
103 60 STUCK SECHSKANTSCHRAUBE D I N 0 0 9 3 1 M 3 6 X 11 0 8 . 8 A2B 55104462 73,800


nut

PIECE washer .31

<088941> 153336-1
105 6 STUCK MONTAGEDECKEL 130968 11 2 , 0 0 0

PIECE erection cover .04

GEBR. P F E ' E R A G E R ' Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : 2
NAME / N A M E : SCHROCK
MASCHINE : L U F T S T R O M - L A M E L L E N S I C H T E R GROSSE : S L S 3 7 5 0 B KUNDEN-NR. : 48435

MACHINE a i r - s w e p t l a m e l l a c l a s s i f i e r S I Z E CUSTOMER N O . N e y z a r Q o m C e m e n t C o .

<088941> 153336-1
105.2 60 STUCK SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 2 5 2 0 1 N L 1 2 F , S T. V E R Z . A D 2 5 , 4 55102789 0,180

105.3 24,000 M E T E R DELCERAM-SCHNUR 4 MM 58400025 0,240

<088940> 155472-0
106 12 STUCK SECHSKANTSCHRAUBE D I N 0 0 9 3 1 M 2 2 X 11 0 8 . 8 A2B 55103007 4,800


nut
106.2 24 STUCK SCHEIBE DIN 07349 2 3 S T A2B 55103009 2,300

106.3 1 2 STUCK S PA N N S T I F T DIN 01481 3 8 X 0 5 5 F S T 55100343 4,800

PIECE spring type s t r a i g h t p i n .64
GEBR. P F E : E R A G ER. Z T E I L L I S T E N R . : 200500591 S E I T E / PA G E : )3
MASCHINE : LUFTSTROM-LAMELLENSICHTER GROSSE : S L S 3 7 5 0 B KUNDEN-NR. : 48435

PROJEKT : N E Y Z A R RM AUFTRAGS-NR. : 2 2 3 5 8 E R S A T Z T E I L - Z E I C H N U N G N R . : 157133-1 I R - Te h r a n

<088966> 154281-1
108 1 S T U C K STUTZEN KOMPLETT/complete 154278 1.604,000

PIECE duct .01
<088940> 155472-0
109 8 S T U C K SECHSKANTSCHRAUBE DIN 0 0 9 3 1 M30X120 8 . 8 A2B 55104325 7,040


nut

PIECE washer .57
11 0 1 S T U C K ZWISCHENFLANSCH KOMPLETT/complete 154272 264,000

PIECE intermediate flange .16

4 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 2 5 2 0 1 N L 2 4 , S T. V E R Z . A D 39,0 55103302 0,068

GEBR. P F E " E R A G E R ' Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : )4
KAISERSLADigRN SPARE PA R T S L I S T N O . DATUM / D AT E : 20.12.2005

MACHINE a i r - s w e p t l a m e l l a c l a s s i f i e r SIZE CUSTOMER N O . N e y z a r Qom C e m e n t C o .

<088940> 155472-0
11 5 1 STUCK FLANSCH Z U M S T U T Z E N 2 / 2 126879 78,000

PIECE flange f o r duct 2 / 2 .15
11 6 10 STUCK ZYLINDERSCHRAUBE M . I N N E N S E C H S K T. DIN 00912 M12X030 8 . 8 A2B 55103795 0,390

11 6 . 1 10 STUCK SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 2 5 2 0 1 N L 1 2 , S T. V E R Z . A D 1 9 , 5 55100093 0,030

11 7 1 STUCK RUPEX-KUPPLUNG RWN 4 5 0 178,000

PIECE RUPEX c o u p l i n g .24
E R S AT Z T E I L E Z U R KUPPLUNG SIEHE E R S AT Z T E I L L I S T E F A . F L E N D E R
spare p a r t s t o c o u p l i n g see FLENDER s p a r e p a r t s l i s t
11 8 1 S T U C K JALOUSIE KOMPLETT/complete 149993 3.080,000

PIECE louver .06
11 9 22 S T U C K SENKSCHRAUBE M I T INNENSECHSKANT DIN 07991 M16X050 8 . 8 A2B 55104670 1,716

PIECE hexagon s o c k e t c o u n t e r s u n k h e a d .52
screw
11 9 . 1 22 S T U C K SECHSKANTMUTTER M I T K L E M M T E I L DIN 0 0 9 8 0 - V M016 8 A2B 55101337 0,748

nut
GEBR. P F E E R A G E R J Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E :
MASCHINE : L U F T S T R O M - L A M E L L E N S I C H T E R GROSSE : S L S 3750 B KUNDEN-NR. : 48435

MACHINE a i r - s w e p t l a m e l l a c l a s s i f i e r SIZE CUSTOMER N O . N e y z a r Q o m C e m e n t C o .

<088940> 155472-0
11 9 . 2 22 STUCK SCHEIBE DIN 00125 1 7 , 0 - 1 4 0 H V- A 2 B 55104238 0,242

PIECE washer .54
PIECE. hexagon h e a d s c r e w .58

nut

PIECE washer .60
121 1 STUCK GRIESSEKONUS KOMPLETT/complete 150059 4.080,000

PIECE g r i t cone .07
<088961> 150059-0
121.1 1 STUCK ROHR A.DRM.864 150059 700,000

PIECE tube .07
121.2 10 STUCK SECHSKANTSCURAUBE DIN 00933 M20X040 8.8 A2B 55104309 1,550
GEBR. P F E : E R A G E R Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : 26
MASCHINE : LUFTSTROM-LAMELLENSICHTER GROSSE S L S 3750 B KUNDEN-NR. : 48435


<088961> 150059-0
121.3 10 S T O C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE DIN 25201 N L 2 0 F, S T. V E R Z . A D 39 55100522 0,210

121.4 1 S T U C K TOR Z U M GRIESSEKONUS KOMPLETT/complete 146250 68,000

PIECE door f o r g r i t cone .08
<088940> 155472-0
122 1 S T U C K SCHLEISSRING KOMPLETT/complete 144962 595,000

PIECE wear r i n g . 11
122.1 1 S T U C K 6/6 RING I.DRM.3800 155472 34,000

PIECE 6/6 r i n g .19
122.2 1 S T U C K 6/6 RING A.DRM.3300 155472 29,000

PIECE 6/6 r i n g .20
<088965> 153340-1
123 6 S T O C K SECHSKANTSCHRAUBE DIN 00933 M20X055 8.8 A2B 55104318 1,128

GEBR. P F E E R A G E R 2 T E I L L I S T E NR. : 200500591 S E I T E / PA G E : 17


<088965> 153340-1

<088940> 155472-0
127 1 S T U C K NABENSICHERUNG K O M P L E T T / c o m p l e t e 121094 10,000

PIECE hub l o c k i n g c o m p o n e n t .13
128 1 S T U C K STUWE-SCHRUMPFSCHEIBE T Y P HSD-240-22-240 59904292 66,000

PIECE STUWE s h r i n k a g e d i s k .26
E R S AT Z T E I L E Z U R SCHRUMPFSCHEIBE S I E H E B E I B L A T T F A . S TO W E
spare p a r t s t o shrinkage d i s k s e e STUWE i n s e r t
129 1 S T U C K ABST0TZUNG Z U R LAGERUNG K O M P L E T T / c o m p l e t e 145382 472,000

PIECE support f o r bearing system .10
<088972> 145382-2
130 3 S T U C K VERSCHLEISSSCHUTZ N I -HARD 4 148062 1 8 0 , 0 0 0

PIECE wear p r o t e c t i o n .04
GEBR. P F E : E R A G E R Z T E I L L I S T E NR. : 200500591 SEITE / PAGE : )8
KAISERSLAUTERN S P A R E PA R T S L I S T N O . DATUM / DATE : 20.12.2005


<088940> 155472-0
133 1 S T U C K ZWISCHENSCHEIBE 150031 650,000

PIECE intermediate disk .21
133.1 8 S T U C K SENKSCHRAUBE M I T INNENSECHSKANT DIN 0 7 9 9 1 M16X060 8 . 8 A2B 55104493 0,736

screw

nut
133.3 8 S T U C K SCHEIBE DIN 0 0 1 2 5 1 7 , 0 - 1 4 0 H V - A 2 8 55104238 0,088

PIECE washer .41
134 3 S T U C K ABSTOTZUNG Z U M GRIESSEKONUS KOMPLETT/complete 153340 645,000

PIECE support f o r g r i t cone .08
150 1 S T U C K SICHTER-OBERTEIL KOMPLETT/complete 149983 7.860,000

PIECE classifier top part .03
<088945> 149983-1
151 1 S T U C K TUR Z U M S I C H T E R - O B E R T E I L KOMPLETT/complete 145186 133,000

PIECE door f o r c l a s s i f i e r t o p part .04
GEBR. P F E ' E R A G E F 7 Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : 19
KAISERSLAU1ERN SPARE PA R T S L I S T N O . DATUM / D AT E : 20.12.2005


<088946> 145186-0

<088951> 153347-0
155 1 S T U C K SCHAUTUR Z U M AUSBLASSTUTZEN KOMPLETT/complete 145394 70,000

PIECE inspection door f o r classifier . 11
outlet duct
<088953> 145394-2

<088976> 149977-1
160 1 S T U C K SICHTKORB KOMPLETT/complete 149973 7 . 1 8 2 , 0 0 0

PIECE separating cage .01
GEBR. P E E E R A G E R 2 T E I L L I S T E NR. : 200500591 S E I T E / PA G E : .0


<088940> 155472-0


<088976> 149977-1
164 1 S T U C K NABE Z U M S I C H T R A D 148651 260,000

PIECE hub f o r r o t o r .02


nut
168.2 12 S T U C K SCHEIBE DIN 0 0 1 2 5 3 7 , 0 - 1 4 0 H V - A 2 B 55104338 1,104

PIECE washer .05
169 6 S T U C K SECHSKANTSCHRAUBE D I N 0 0 9 3 1 M 3 0 X 11 0 8 . 8 A2B 55104228 4,938

GEBR. P F E ' E R A G E F S T E I L L I S T E NR. : 200500591 S E I T E / PA G E : 41
KAISERSLAU2SRN S P A R E PA R T S L I S T N O . DATUM / D AT E : 20.12.2005
MASCHINE : LUFTSTROM-LAMELLENSICHTER G R O S S E : S L S 3750 B KUNDEN-NR. : 48435


<088976> 149977-1

nut

PIECE washer .08
<088966> 154281-1
176 1 S T U C K RIPPEN ZUM STUTZEN 154280 107,000

PIECE rib f o r duct .03
<088951> 153347-0
180 1 S T U C K PANZERUNG Z U M AUSBLASSTUTZEN KOMPLETT/complete 150028 2 . 4 2 0 , 0 0 0

PIECE lining f o r outlet duct .10
<088952> 150028-0
180.1 208 STUCK SENKSCHRAUBE M I T INNENSECHSKANT DIN 07991 M16X050 8.8 A2B 55104670 16,220
screw
GEBR. P F E E R A G E R . ' Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : 1 2
KAISERSLAUTERN S P A R E PA R T S L I S T N O . DATUM / D AT E : 2 0 . 1 2 . 2 0 0 5
NAME / NAME : S C H R O C K
MASCHINE : L U F T S T R O M - L A M E L L E N S I C H T E R G R O S S E : S L S 3750 B KUNDEN-NR. : 48435

PROJEKT : NEYZAR RM A U F T R A G S - N R . : 2 2 3 5 8 E R S AT Z T E I L - Z E I C H N U N G NR. : 157133-1 I R - Te h r a n
PROJECT C O M . NO. S P A R E PA R T S DRAWING N O . Iran
TEIL-NR. M E N G E E I N H E I T B E S C H R E I B U N G W E I T E R E ANGABEN I D E N T- N R . G E W I C H T K G
PART N O . Q T Y U N I T D E S C R I P T I O N C H A R A C T E R I S T I C S IDENT N O . W E I G H T K G
<088952> 150028-0
180.2 2 0 8 S T U C K S E C H S K A N T M U T T E R M I T KLEMMTEIL D I N 0 0 9 8 0 - V M016 8 A2B 55101337 7 , 1 1 0

PIECE p r e v a i l i n g t o r q u e t y p e h e x a g o n .05
nut
180.3 2 0 8 S T U C K S C H E I B E D I N 09021 1 7 , 0 ST A 2 B 55104197 8 , 5 0 0

PIECE w a s h e r .06
180.4 9 4 S T U C K S E N K S C H R A U B E M I T INNENSECHSKANT D I N 0 7 9 9 1 M16X055 8.8 A2B 55104425 8 , 0 0 0

PIECE h e x a g o n s o c k e t c o u n t e r s u n k h e a d .07
screw
180.5 9 4 S T U C K S E C H S K A N T M U T T E R M I T KLEMMTEIL D I N 0 0 9 8 0 - V M016 8 A2B 55101337 1 , 6 0 0

PIECE p r e v a i l i n g t o r q u e t y p e h e x a g o n .08
nut
180.6 9 4 S T U C K S C H E I B E D I N 09021 1 7 , 0 ST A 2 B 55104197 0 , 4 7 0

PIECE w a s h e r .09
180.7 4 S T U C K S E N K S C H R A U B E M I T INNENSECHSKANT D I N 0 7 9 9 1 M16X050 8.8 A2B 55104670 0 , 3 1 2

PIECE h e x a g o n s o c k e t c o u n t e r s u n k h e a d .10
screw
180.8 4 ' S T U C K S E C H S K A N T M U T T E R M I T KLEMMTEIL D I N 0 0 9 8 0 - V M016 8 A2B 55101337 0 , 1 3 6

PIECE p r e v a i l i n g t o r q u e t y p e h e x a g o n . 11
nut
GEBR. P F E E R A G E R : Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : 43

PROJEKT : NEYZAR RM A U F T R A G S - N R . : 22358 ERSATZTEIL-ZEICHNUNG N R . : 157133-1 I R - Te h r a n
PROJECT C O M . NO. SPARE PA R T S DRAWING N O . Iran

<088952> 150028-0
180.9 4 S T O C K SCHEIBE DIN 09021 1 7 , 0 ST A 2 B 55104197 0,160

PIECE washer .12
<088940> 155472-0
182 1 S T U C K PANZERUNG Z U M S I C H T E R - O B E R T E I L KOMPLETT/complete 150052 317,000

PIECE lining for classifier top part .04
<088949> 150052-1
182.1 4 8 S T U C K SENKSCHRAUBE M I T INNENSECHSKANT DIN 0 7 9 9 1 M16X050 8 . 8 A2B 55104670 3,744

screw
182.2 4 8 S T U C K SECHSKANTMUTTER M I T K L E M M T E I L DIN 0 0 9 8 0 - V M016 8 A2B 55101337 1,632

nut
182.3 4 8 S T U C K SCHEIBE DIN 0 9 0 2 1 1 7 , 0 ST A 2 B 55104197 1,500

PIECE washer .04
GEBR. P F E . E R A G E R , Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E :
MASCHINE : L U F T S T R O M - L A M E L L E N S I C H T E R GROSSE S L S 3750 B KUNDEN-NR. : 48435


<088940> 155472-0
185 1 STUCK AUSBLASSTUTZEN KOMPLETT/complete 153347 9.535,000

PIECE outlet duct .05
187 48 STUCK SECHSKANTSCHRAUBE DIN 0 0 9 3 1 M30X100 8 . 8 A2B 55104192 36,820


nut

PIECE washer .38

189 a STOCK SECHSKANTSCHRAUBE DIN 00931 M16X090 8 . 8 A2B 55104287 1,368


nut
189.2 1 6 STUCK SCHEIBE DIN 07349 1 7 , 0 S T A2B 55104327 0,784

GEBR. P F E S R A G E R Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : )5


<088940> 155472-0
189.3 8 S T U C K S PA N N S T I F T DIN 0 1 4 8 1 3 2 X 0 5 0 F S T 55101372 1,600

190 1 S T U C K MOTOR + FREQUENZUMRICHTER BAUSEITS/existing 930,000

PIECE motor + frequency converter .28
191 1 S T U C K KEGELGETRIEBE B3SVO7 550,000

PIECE bevel type gearbox .27
E R S AT Z E I L E Z D M G E T R I E B E S I E H E E R S AT Z T E I L L I S T E F A . F L E N D E R
spare p a r t s t o g e a r b o x s e e FLENDER s p a r e p a r t s l i s t
192 1 S T U C K KUPPLUNGSSCHUTZ KOMPLETT/complete 1 3 1 9 8 6 14,000

PIECE coupling protection .18
193 1 S T O C K N-EUPEX-KUPPLUNG A225 1 27,000

PIECE N-EUPEX c l u t c h .25
E R S AT Z T E I L E Z U R KUPPLUNG SIEHE E R S AT Z T E I L L I S T E F A . F L E N D E R
spare p a r t s t o c o u p l i n g see FLENDER s p a r e p a r t s l i s t
194 4 S T U C K SECHSKANTSCHRAUBE DIN 00933 M24X085 8 . 8 A2B 5 5 1 0 4 7 6 0 1,470

194.1 4 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 2 5 2 0 1 N L 2 4 F , S T. V E R Z . A D 4 8 , 5 5 5 1 0 0 1 9 5 0,180

GEBR. P F E 1 . 3 1 2 A G E R L Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : _26

MACHINE a i r -swept l a m e l l a c l a s s i f i e r SIZE CUSTOMER N O . N e y z a r Qom C e m e n t C o .

<088940> 155472-0
195 40 STUCK PERMABLOC-PASSPLATTE 1 0 0 X 8 0 X 1 , 0 MM, A L I 2 5 0 0 CW 58405582 0,000

PIECE PERMABLOC f i t t i n g p l a t e .49
199 6 STUCK ZYLINDERSCHRAUBE M . I N N E N S E C H S K T. D I N 0 0 9 1 2 M 3 0 X 0 9 0 8.8 A2B 55104570 4,470

199.1 6 STUCK SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 2 5 2 0 1 N L 3 0 , S T. V E R Z . A D 4 7 , 0 55103301 0 , 11 4

200 1 STUCK LAGERUNG KOMPLETT/complete 149418 4 . 0 0 0 , 0 0 0

PIECE bearing system .09
E I N Z E LT E I L E Z U R LAGERUNG S I E H E E R S AT Z T E I L - Z E I C H N U N G N R . 1 5 2 9 2 1 - 2
single parts t o bearing see spare p a r t s d r a w i n g no. 152921-2
GEBR. P F E E R A G E R 2 T E I L L I S T E NR. : 200500591 S E I T E / PA G E : .7


<088968> 149418-1
201 1 S T U C K SICHTERWELLE 149419 1.651,000

PIECE classifier shaft .01
201.1 1 S T U C K NASENKEIL 145355 1,500

PIECE nose k e y .02
202 1 S T U C K LAGERHCTLSE KOMPLETT/complete 149417 1.860,000

PIECE bearing sleeve .03
202.1 6 S T U C K SECHSKANTSCHRAUBE DIN 0 0 9 3 1 M30X080 8.8 A2B 55104426 3,948

202.2 6 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE DIN 25201 N L 3 0 , S T. V E R Z . A D 47,0 55103301 0 , 11 4

202.3 1 S T U C K VERSCHLUSSSCHRAUBE M I T I N N E N 6 K T. DIN 00906 R 1 / 4 5.8 A2B 55104864 0,010

202.4 1 S T U C K STOPFEN M I T R A N D NR.290 2 " VERZ. 58400347 0,020

PIECE plug w i t h edge .40
209 1 S T U C K SCHLEISSBUCHSE 140107 2,400

PIECE wear b u s h i n g . 11
GEBR. P F E E R A G E R : Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : 18


<088968> 149418-1
2 11 1 STUCK SIMMERRING B 2 V I T O N 210X240X15 58400094 0,000

B2 V I T O N
212 1 STUCK AXIAL-PENDELROLLENLAGER 29336 E 57100688 19,500

PIECE self-aligning roller thrust .22
bearing
213 1 STUCK SCHLEISSBUCHSE 121726 7,500

PIECE wear b u s h i n g .10
214 1 STUCK NUTMUTTER M 160X3 150848 3,000

PIECE grooved n u t .14
215 1 STUCK PENDELROLLENLAGER 22234 CC/W33 57100687 28,500


B2 V I T O N
217 1 STUCK LAGERDECKEL 132309 19,400

PIECE bearing cover .05
M I T VERSCHLUSSSCHRAUBE DIN 906 R 1 / 4 5 . 8 A2B
with l o c k i n g screws
GEBR. P F E : E R A G E R y 2 T E I L L I S T E NR. : 200500591 S E I T E / PA G E : A19

TEIL-NR. M E N G E EINHEIT BESCHREIBUNG W E I T E R E ANGABEN I D E N T- N R . GEWICHT K G

PART N O . Q T Y UNIT DESCRIPTION C H A R A C T E R I S T I C S IDENT N O . WEIGHT K G
<088968> 149418-1


221 1 S T U C K LAGERBUCHSE 145009 123,000

PIECE bearing bushing .06
M I T VERSCHLUSSSCHRAUBE DIN 9 0 6 R 1 / 4 5 . 8 A2B
with l o c k i n g screws

221.2 8 S T U C K SELBSTM.SCHR.-SICHERUNGSSCHEIBE D I N 25201 NL 16, S T. V E R Z . AD 2 5 , 4 55102790 0,064



222 1 S T U C K PENDELROLLENLAGER 2 4 0 4 0 CC/C3 W33 57100978 30,500

GEBR. P F E : E R A G E R Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : ., o


<088968> 149418-1


PIECE set screw .38
226 1 STUCK DICHTUNGSBUCHSE 126480 55,000

PIECE sealing bushing .07

226.2 8 STUCK SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 2 5 2 0 1 NL 1 6 , S T . V E R Z . A D 25,4 55102790 0,064


226.4 2 STUCK SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 2 5 2 0 1 NL 1 6 , S T. V E R Z . A D 25,4 55102790 0,016

PIECE self-loCking washer f o r screw .27

B2 V I T O N
GEBR. P F E : 3 R A G E R . Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : ,


<088968> 149418-1
228 1 S T U C K STUTZRING F O R SIMMERRINGE 107766 0,500

PIECE support r i n g f o r r a d i a l s h a f t .13
sealing rings
235 1 S T U C K LAGERGEHAUSE 132308 147,000

PIECE bearing housing .04
M I T 4 VERSCHLUSSSCHRAUBEN DIN 906 R 1 / 4 5 . 8 A 2 B
with 4 l o c k i n g screws
236 1 S T U C K ZWISCHENRING 122105 12,800

PIECE intermediate r i n g .12
238 1 S T U C K SPERRLUFTDICHTRING 126471 6,400

PIECE seal a i r s e a l i n g r i n g .08


239 1 S T U C K 0- R I N G D I N 3 7 7 1 5 5 X 3 VITON 58404263 0,000

PIECE 0- r i n g D I N 3 7 7 1 .18
GEBR. P F E E R A G B E 2 Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E :
KAISERSLAtMERN S P A R E PA R T S L I S T N O . DATUM / D AT E : 20.12.2005
NAME / NAME : SCHRoCK


<088968> 149418-1
240 0,877 METER RUNDSCHNUR 4 MM V I TO N 58401366 0,000

METRE round c o r d .19
243. 1,169 METER RUNDSCHNUR 4 MM V I TO N 58401366 0 , 0 0 0

METRE round c o r d .20
GEBR. P F E . E R A G E R 2 T E I L L I S T E NR. : 200500591 S E I T E / PA G E : )3
MASCHINE : L U F T S T R O M - L A M E L L E N S I C H T E R GROSSE : S L S 3 7 5 0 B KUNDEN-NR. : 48435

PROJEKT : NEYZAR RM AUFTRAGS-NR. : 2 2 3 5 8 E R S A T Z T E I L - Z E I C H N U N G N R . ; 157133-1 I R - Te h r a n
TELL-NR. M E N G E EINHEIT BESCHREIBUNG W E I T E R E ANGABEN I D E N T- N R . G E W I C H T K G

<088940> 155472-0
400 1 STUCK M AT E R I A L E I N L A U F KOMPLETT/complete 150007 1.680,000

PIECE material i n l e t .22
<088958> 150007-0
401 2 STUCK PANZERBLECH 150007 190,000

402 8 STUCK SENKSCHRAUBE M I T INNENSECHSKANT DIN 07991 M16X060 8 . 8 A 2 B 0,736

screw

nut
402.2 8 STUCK SCHEIBE DIN 09021 1 7 , 0 S T A2B 55104197 0,250

PIECE washer .22
403 2 STUCK PANZERBLECH 150007 138,000

PIECE liner plate . 11

GEBR. P F E E R A G E R ' Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : )4
KAISERSLAD1ERN S P A R E PA R T S L I S T N O . DATUM / D AT E : 20.12.2005
MASCHINE : L U F T S T R O M - TA M E L L E N S I C H T E R GROSSE : S L S 3750 B KUNDEN-NR. : 48435

TELL- N R . M E N G E EINHEIT BESCHREIBUNG W E I T E R E ANGABEN I D E N T- N R . GEWICHT K G

PART N O . Q T Y UNIT DESCRIPTION C H A R A C T E R I S T I C S IDENT N O . WEIGHT K G
<088958> 150007-0
403.2 4 S T U C K PANZERBLECH 150007 220,000

404 16 S T U C K SENKSCHRAUBE M I T INNENSECHSKANT DIN 0 7 9 9 1 M16X180 8 . 8 A2B 55101722 4,800

screw

nut
404.2 16 S T U C K SCHEIBE DIN 09021 17,0 ST A 2 B 55104197 0,500

PIECE washer .16
404.3 16 S T U C K SENKSCHRAUBE M I T INNENSECHSKANT DIN 07991 M16X060 8 . 8 A2B 55104493 1,470

screw

nut
404.5 16 S T U C K SCHEIBE DIN 09021 17,0 ST A 2 B 55104197 0,500

PIECE washer .19
GEBR. P F E : E R A G E R Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E :


<088940> 155472-0
519 1 S T U C K ABDECKUNG Z U M M AT E R I A L E I N L A U F KOMPLETT/complete 150071 210,000

PIECE cover f o r m a t e r i a l i n l e t .23


nut

PIECE washer .71
<088959> 150071-1


nut

PIECE washer .08
GEBR. P F E E R A G E R : Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E :
K A I S E R S L M YA R N S P A R E PA R T S L I S T N O . DATUM / D AT E : 20.12.2005

PROJEKT : NEYZAR RM AUFTRAGS,NR. : 2 2 3 5 8 E R S AT Z T E I L - Z E I C H N U N G N R . : 157133-1 I R - Te h r a n

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-System 91
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Gebr.Pfeiffer '15133 —1
Anz.Anderung
9692-1
lust
Datum Gent.
Kaiserslautern
Datum Name ItodeUir. 1
Index
Bla
81
1I 2 I 3 I 4 S 6 •1 8 9 10 11 12
A N.) N.) N.) A

N.) O O
_s N.)
U011e)!Jqn)
B B
C C
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F
Nh.) h.) ho
lAJN) N) N.) NO IN) I N )
NO
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as F
U-1CXD --S ( : ) N O OINU]
einkleben COPYRIGHT
glued-on Alesgeesicehtznlicuhen Urheberrecht Al
e vorbehalten. llitegalrid
guhts rete
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e Genehmigungn
wetito her
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i
l a d
hoauntoyucompetitors.
rwritenconsenttothird persons
1./1 nurzumTransport,
VerschluOstopfenbeiMontageentfernen Ke
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GEBR.PFEIFFERAG,Kaiserslautern GEBR.PFEIFFERAG,Kaiserslautern
9 9
6 ro onlyfor transport,
removedrainplugduring erection 6
t C t C
0
n
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DruchgSngigkeit mitFett
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tc 7 WerksOckkanten MaOstab
Oberfl8che Gewicht kg
edgesf working
o
* c
c to fillaslsuebri
after mcbationpipermeabi
yl,test pingwithlitygrease
of piping pris BN
DI6784
Datum
I
surface
I
S O
Name
Maschine
1302
8enennung 2
SL S
Nutmuteranziehen,dannNasenkeilgenaueinpassen
Dr>. tobetightenedgroovednutpreciselyadaptnose key Gepr.
29.10.04
Bearb.
02,iff.
Shrbck sparepartsdrawingbearing system
H CA
D-System 91 Ersatztei l
z eichnung LagerungH
versetzt gezeichnet
showndisplaced
Anz.
lust.Anderung
Gepr.
Datum
Datum
Name Kaiserslautern Hodett-Nr.
152921- 2
Gebr.Pfeiffer AG
Zeichng-Nr. Index
Blatt
Bl.
1 2 3 4 5 I 6 7 8 9 10 1 11 12
GEBR. P F E ' ' E R A G E F ' Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : 1
KAISERSLA0sERN SPARE PA R T S L I S T N O . DATUM / D AT E : 29.12.2005
NAME / NAME : BACH
MASCHINE : DREIKLAPPENSCHLEUSE GROSSE : D S K 2 0 0 0 KUNDEN-NR. : 48435

MACHINE t h r e e - f l a p g a t e l o c k SIZE CUSTOMER N O . N e y z a r Qom C e m e n t C o .
PROJEKT : NEYZAR RM AUFTRAGS-NR. : 2 2 3 5 4 ERSATZTEIL-ZEICHNUNG N R . : 149363-2 I R - Te h r a n

<089592> 150178-0
100 1 STUCK GEHAUSE 150177 5.160,000

PIECE housing .01
105 6 STUCK SCHAUTUR 5 0 0 X 3 6 0 140667 262,000

PIECE inspection door 500 X 360 .04
11 0 2 STUCK HALTERUNG 140677 60,000

PIECE holding device .101
11 0 . 1 1 STUCK HALTERUNG 149710 28,000

PIECE holding device .102
11 5 1 STUCK HEIZKANAL 148884 1.160,000

PIECE heating channel .02
120 1 STUCK SCHUTZBLECH 140838 166,000

PIECE protection plate .26
125 10,000 QUADRATMETER PROMAFORM 1 2 6 0 25 M M D I C K 58403805 64,000

SQUARE METRE PROMAFORM 1 2 6 0 .39
125.1 1,200 QUADRATMETER PROMAFORM 1 2 6 0 25 M M D I C K 58403805 7,600

SQUARE METRE PROMAFORM 1 2 6 0 .40
GEBR. P F E 1 3 R A G Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : )2
KAISERSLAUTERN S P A R E PA R T S L I S T N O . DATUM / D AT E : 29.i-2.2005
NAME / NAME : BACH
MASCHINE : D R E I K L A P P E N S C H L E U S E GROSSE : D S K 2000 KUNDEN-NR. : 48435

MACHINE t h r e e - f l a p g a t e l o c k SIZE CUSTOMER N O . N e y z a r Q o m C e m e n t C o .

<089592> 150178-0
130 48 S T U C K SECHSKANTSCHRAUBE DIN 00931 M12X055 8 . 8 A2B 55104221 3,024


nut

PIECE washer .55

132.1 32 S T U C K SECHSKANTMUTTER DIN 0 0 9 3 4 M016 8 A2B 55103791 1,056


133 3 S T U C K SECHSKANTMUTTER M I T K L E M M T E I L DIN 0 0 9 8 0 - V M012 8 A2B 55101336 0,051

nut

PIECE washer .52
GEBR. P F E I 3 1 1 A G ER: 7 . T E I L L I S T E N R . : 200500591 S E I T E / PA G E : )3
KAISERSLAUTARN SPARE PA R T S L I S T N O . DATUM / D AT E : 29.12.2005
NAME / NAME : BACH
MASCHINE : DREIKLAPPENSCHLEUSE GROSSE : D S K 2 0 0 0 KUNDEN-NR. 4 8 4 3 5


<089592> 150178-0

140 1 S T U C K PANZERUNG 140706 893,000

PIECE lining .07
141 104 S T U C K SENKSCHRAUBE M I T INNENSECHSKANT D I N 0 7 9 9 1 M16X055 8.8 A2B 55104425 8,840

screw

nut
141.2 104 S T U C K SCHEIBE DIN 0 9 0 2 1 17,0 ST A 2 B 55104197 4,200

PIECE washer .80
155 1 S T U C K SEITENPANZERUNG 149682 383,000

PIECE lateral lining .08
156 106 S T U C K SENKSCHRAUBE M I T INNENSECHSKANT DIN 07991 M16X055 8.8 A2B 55104425 9,010
screw
GEBR. P F E I l a A G ER! Z T E I L L I S T E N R . : 200500591 S E I T E / PA G E :
NAME / N A M E : B A C H

TELL- N R . M E N G E E I N H E I T BESCHREIBUNG W E I T E R E ANGABEN I D E N T- N R . G E W I C H T K G

PART N O . Q T Y U N I T DESCR IPTIO N C H A R A C T E R I S T I C S IDENT N O . W E I G H T K G
<089592> 150178-0
156.1 1 0 6 S T U C K SECHSKANTMUTTER M I T K L E M M T E I L D I N 0 0 9 8 0 - V M016 8 A2B 55101337 3 , 6 0 4

nut
156.2 1 0 6 S T U C K SCHEIBE D I N 09021 1 7 , 0 ST A 2 B 55104197 4 , 6 7 4

PIECE washer .83
157 1 8 S T U C K SENKSCHRAUBE M I T INNENSECHSKANT D I N 07991 M16X090 8.8 A2B 55104198 1 , 2 8 7

screw
157.1 1 8 S T O C K SECHSKANTMUTTER M I T K L E M M T E I L D I N 0 0 9 8 0 - V M016 8 A2B 55101337 0 , 6 1 2

nut
157.2 1 8 S T U C K SCHEIBE D I N 09021 1 7 , 0 ST A 2 B 55104197 0 , 3 6 9

PIECE washer .86
160 1 8 S T U C K UNTERLEGSCHEIBE 141015 3 , 6 0 0

PIECE washer .09
165 3 S T U C K KLAPPE 148688 1 . 7 8 5 , 0 0 0

PIECE flap .03
GEBR. P F E : E R A G E R Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : i5
KAISERSLAU2.4RN S P A R E PA R T S L I S T N O . DATUM / D AT E : 29.12.2005
NAME / NAME : BACH
MASCHINE : DREIKLAPPENSCHLEUSE GROSSE : D S K 2000 KUNDEN-NR. : 48435


<089592> 150178-0
166 2 S T U C K AUGENSCHRAUBE DIN 0 0 4 4 4 L A M24X120 4.6 A2B 55104232 1,048

PIECE eye b o l t .93
167 6 S T U C K KLAPPENSICHERUNG 138340 90,000

PIECE flap retention .10
<089572> 138340-3

<089592> 150178-0
168 6 S T U C K SECHSKANTSCHRAUBE DIN 00933 M42X050 8.8 A2B 55104226 7,000


170 3 S T U C K GELENKSTUCK 148701 111 , 0 0 0

PIECE articulation piece .16
GEBR. P F E : E R A G E R Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : 6
NAME / NAME : BACH


<089592> 150178-0
175 3 S T U C K DICHTUNGSFLANSCH - Z Y L I N D E R S E I T E 148857 80,100

PIECE sealing flange - cylinder side .12
<089582> 148857-2
175.1 3,180 M E T E R F I L Z S T R E I F E N MD W E I S S D I C H T E 0 , 3 6 10 X 1 5 M M 58400486 0,000

METRE f e l t s t r i p MD w h i t e d e n s i t y 0 . 3 6 .04
<089592> 150178-0
176 18 STUCK SECHSKANTSCHRAUBE DIN 00931 M12X045 8 . 8 A2B 55104709 0,972


180 3 STUCK DICHTUNGSFLANSCH 148859 57,900

PIECE sealing flange .18
GEBR. P F E T E R A G E R ! T E I L L I S T E NR. : 200500591 S E I T E / PA G E : )7
KAISERSLAUIERN S P A R E PA R T S L I S T N O . DATUM / D AT E : 29.12.2005
NAME / NAME : BACH
MASCHINE : DREIKLAPPENSCHLEUSE GRoSSE : D S K 2 0 0 0 KUNDEN-NR. : 48435


<089583> 148859-2
180.1 2,700 METER F I L Z S T R E I F E N MD WEISS D I C H T E 0 , 3 6 10 X 1 5 M M 58400486 0,000

METRE f e l t s t r i p MD w h i t e d e n s i t y 0 . 3 6 .04
<089592> 150178-0

18 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 2 5 2 0 1 N L 1 2 F , S T. V E R Z . A D 2 5 , 4 55102789 0,054

185 2 S T U C K 3 / 3 ABDECKBLECH 141089 342,000

PIECE 3/3 cover p l a t e .06



GEBR. P F E : s R A G E R . Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : )13
NAME / NAME : BACH


<089592> 150178-0
195 1 S T U C K ABDECKBLECH 2 / 2 140708 68,800

PIECE cover p l a t e 2/2 .05

196.1 26 S T U C K SELBSTH.SCHR.-SICHERUNGSSCHEIBE D I N 2 5 2 0 1 NL 1 6 , S T. V E R Z . AD 2 5 , 4 55102790 0,208


215 3 S T U C K KONSOLE - Z Y L I N D E R S E I T E 148873 165,000

PIECE bracket - c y l i n d e r side . 11
220 3 S T U C K KONSOLE 148874 155,100

PIECE console .17
300 3 S T U C K STEHLAGERGEHAUSE SSNLD 5 2 6 NMV/MS2 57500066 99,000

PIECE pillow block housing .30
305 3 S T U C K PENDELROLLENLAGER 22226 E 57100985 33,000

GEBR. P E T ' E R A G E R : Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : .28
NAME / NAME : BACH


<089592> 150178-0
306 6 STOCK FESTRING FRB 1 3 / 2 3 0 57100791 1,900

PIECE fastening ring .32
307 6 STUCK ZWEILIPPENDICHTUNG TSNA 2 2 6 G 57500016 0,000

PIECE double l i p s e a l .33
310 3 STUCK SCHLEISSBUCHSE - Z Y L I N D E R S E I T E 140823 13,500

PIECE wear b u s h i n g - c y l i n d e r s i d e .13
315 3 STUCK DISTANZBUCHSE - Z Y L I N D E R S E I T E 140824 5,400

PIECE spacer bushing - c y l i n d e r s i d e .14
320 12 STOCK SECHSKANTSCHRAUBE DIN 00931 M20X130 8 . 8 A2B 55104390 6,720

320.1 12 STOCK SECHSKANTMUTTER M I T K L E M M T E I L DIN 0 0 9 8 0 - V M020 8 A2B 55101338 0,780

nut
320.2 12 STUCK SCHEIBE DIN 0 7 3 4 9 2 1 S T A2B 55103933 6,720

321 12 STUCK S PA N N S T I F T DIN 0 1 4 8 1 1 2 X 0 8 0 F S T 55101973 0,528

GEBR. P F E E R A G E R 7 Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : 10
NAME / NAME : BACH

PROJEKT : NEYZAR RM AUFTRAGS-NR. : 2 2 3 5 4 ERSATZTEIL-ZEICHNUNG N R . : 1 4 9 3 6 3 - 2 I R - Te h r a n

<089592> 150178-0
321.1 12 STUCK SPANNSTIFT DIN 01481 0 8 X 0 7 0 F S T 55101959 0,192

PIECE spring type s t r a i g h t p i n .97
325 3 STUCK SCHEIBE - Z Y L I N D E R S E I T E 140828 4,500

PIECE washer - c y l i n d e r s i d e .15


350 3 STUCK STEHLAGERGEHAUSE SSNLD 5 2 6 N M V / M S 2 57500066 66,000

PIECE pillow block housing .34
350.1 6 STOCK KONUSOLER MOD. 1 5 3 1 / B Z A P F E N - D R M . 2 0 58400628 0,000

PIECE cone o i l e r .100
355 3 STUCK CARB ROLLENLAGER C 2222 57100025 22,000

PIECE CARB r o l l e r b e a r i n g .35
356 6 STUCK FESTRING FRB 1 3 , 5 / 2 0 0 57100657 1,700

PIECE fastening r i n g .36
GEBR. P F E : E R A G E R Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E :
NAME / NAME : BACH

TELL- N R . M E N G E E I N H E I T BESCHREIBUNG WEITERE ANGABEN I D E N T- N R . G E W I C H T K G

<089592> 150178-0
357 6 STUCK ZWEILIPPENDICHTUNG TSNA 2 2 2 G 57500017 0,000

PIECE double l i p s e a l .37

365 3 STUCK DISTANZBUCHSE 140822 5,100

PIECE spacer bushing .20


nut
370.2 12 STUCK SCHEIBE DIN 0 7 3 4 9 1 7 , 0 S T A2B 55104327 0,588

371 12 STUCK S PA N N S T I F T DIN 01481 0 8 X 0 7 0 F S T 55101959 0,192

371.1 12 STUCK SPANNSTIFT DIN 01481 0 5 X 0 6 0 F S T 55102298 0,072

GEBR. P F E : 3 R A G E R . Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : )2
KAISERSLAUTHRN S P A R E PA R T S L I S T N O . DATUM / D AT E : 29.12.2005
NAME / NAME : BACH

TEIL-NR. M E N G E EINHEIT BESCBREIBUNG WEITERE ANGABEN I D E N T- N R . G E W I C H T K G

<089592> 150178-0
375 3 STUCK SCHEIBE 140829 3,000

PIECE washer .21

400 6 STUCK BOLZEN 097337 9,300

PIECE bolt .22
401 12 STUCK KLEMMHULSE 097337 3,600

PIECE clamping s l e e v e .23
402 12 STUCK D I S TA N Z S C H E I B E 097337 2,200

PIECE spacer d i s c .25
403 12 STUCK SCHEIBE 097337 1,600

PIECE washer .24
GEBR. P F E 1 3 1 2 A G E R t Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E :
NAME / NAME : BACH


<089592> 150178-0
405 6 S T U C K KRONENMUTTER DIN 0 0 9 3 5 M016 8 A2B 55103029 0,234

PIECE hexagon s l o t t e d c a s t l e n u t .75
406 6 S T U C K SPLINT DIN 0 0 0 9 4 004X032 S T A2B 55102053 0,024

PIECE split pin .76
410 1 S T U C K NUTMUTTER DIN 01804 M060X1,50 6 A2B 55104516 0,341

PIECE slotted nut .77
440 3 S T U C K HYDRAULIKZYLINDER 130393 0,000

PIECE hydraulic cylinder .38
ERSATZTEILE Z U M HYDRAULIKZYLINDER SIEHE E R S AT Z T E I L L I S T E
FA.CENTRAL H Y D R A U L I K
spare p a r t s t o h y d r a u l i c c y l i n d e r see s p a r e p a r t s l i s t
FA.CENTRAL H Y D R A U L I K
450 3 S T U C K T E I L E Z U M BEWEGUNGSMELDER 152380 4,500

PIECE parts f o r motion sensor .28
<089588> 152380-3
451 6 S T O C K NAHERUNGSSCHALTER AUSGESCHRIEBEN I N A N R : 2 1 9 7 7 0,000

PIECE proximity switch .04
I N HYDRAULIKAGGREGAT ENTHALTEN included i n t h e hydraulic u n i t
GEBR. P F E I 1 1 2 A G E R 1 Z T E I L L I S T E NR. : 200500591 S E I T E / PA G E : )4
NAME / NAME : BACH

PROJEKT : NEYZAR RM AUFTRAGS-NR. : 2 2 3 5 4 ERSATZTEIL-ZEICBNUNG N R . : 149363-2 I R - Te h r a n

<089592> 150178-0
452 6 S T U C K SECHSKANTSCHRAUBE D I N 00933 M10X030 8.8 A2B 55103914 0,084


465 3 S T U C K ABDECKUNG Z U M BEWEGUNGSMELDER 141077 9,000

PIECE cover f o r motion sensor .29


475 3 S T U C K ABDECKUNG Z U M GELENKSTUCK 148892 53,100

PIECE cover f o r a r t i c u l a t i o n p a r t .27


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28.10.2004
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1 2 3 4 5 6 7 8 9 10 I 11 12
GEBR. PFEIFFER AG Chapter 10 B A 2 0 0 5 0 0BA200500591-E/D
5 9 1 - E / D
KAISERSLAUTERN L i s List
t of equipment E d i t i Edition
o n 0 404.2006
.2006
10.1
10.1 L i sList
t of equipment
Machine
Machine
Designation:
Designation: vertical roller mill
mill
Type: MPS 4500 B
with: air-swept lamella classifier

classifier
Type: SLS 3750 B
Design:
Design: with hydro-pneumatic tension system
with device for removal of grinding rollers
with maintenance door
with three-flap gate lock DSK 2000
with vibration trough conveyor
Sound pressure level: approx. 90 dB(A)
The mill is of depression design.
Order no.: 22347 - 22366
Equipment / Components
Components
Grinding roller diameter: 2 , 5 0 2,500 0 mm

Grinding roller width: 9 0 0 900 mm
Number of grinding rollers: 3 3
Design of wear parts: s e g m e nsegmented
t e d
Material of wear parts: N i - H a Ni-Hard
r d IV
Number of wear parts: 1 2 12
Weight per wear part: 7 1 4 714 kg
Grinding plate
Outer diameter of grinding track: 4 , 5 4,500

0 0 mm
Working diameter of grinding track: 3 , 53,550
5 0 mm
Design of wear parts: s e g m e nsegmented t e d
Part segment I:
Number: 1 3 13
Material: N i - H a r Ni-Hard
d IV
Weight: 4 4 0 440 kg
Part segment II:

Number: 2 6 26
Material: N i - H a r Ni-Hard
d IV
Weight: 1 4 4 144 kg
ge0500591-10.doc P a g e Page 11 // 12
GEBR. PFEIFFER
PFEIFFER AG Chapter 10 B A 2 0 0 5 0 0BA200500591-E/D
5 9 1 - E / D
KAISERSLAUTERN
KAISERSLAUTERN L i s tList of equipment E d i t i Edition
o n 0 404.2006
.2006
Material infeed
Proportioning belt
belt scale for mix
Manufacturer: S c h e n cSchenck
k MTD
Type: M u l t i d o Multidos
s H 1635
H 1635 T90
Number: 1 1
Motor s e e see list of electric consumer

consumer
Proportioning belt scale for limestone

limestone
k
s MTD 1235 T70
Number: 1 1

consumer
Proportioning belt scale for iron ore
k
s 1035 T70
Number: 1 1

consumer
For further details see separate operating instructions —

– chapter 11.
Troughed belt conveyor b y by client

Number: 2 2
Belt width: 1 , 0 0 01,000 mm
Overbelt magnetic separator

separator
Manufacturer:
Manufacturer: to be procured by customer
customer
Type: to be procured by customer
customer
Motor
Motor t o to be procured by customer
customer
For
– chapter 11.
Metal detector
detector
Manufacturer:
Manufacturer: Eriez
Eriez
Type: QM 3500 / BR, TX, RX
For
– chapter 11.
ge0500591-10.doc P a g e Page 2 / 12
12
5 9 1 - E / D
o n 0 404.2006
.2006
Storage silo of the mill t o to be procured by client
with b i n bin closing slide
Silo for mix

Designation:
Designation: steel
steel
Capacity:
Capacity: 300 m3
m³
Dimension:
Dimension:
Square height:
Conical height:
Overfill protection sensor

sensor
Principle: l o a d load cell
Manufacturer: S c h e n cSchenckk
Type: R T N RTN 150
Closing slide
Designation: n e e d l needle
e slide
Length: 1 , 8 0 01,800 mm
Widht: 1 , 0 0 0 1,000 mm
Silo for limestone

limestone
Designation:
Designation: steel
steel
Capacity:
Capacity: 200 m3
m³
Dimension:
Dimension:
Rectangular height:
height:
Conical height:

sensor
Type: R T N RTN 100
Closing slide
Designation: n e e d needle
l
e slide
Length: 1 , 4 0 01,400 mm
Width: 6 0 0 600 mm
ge0500591-10.doc P a g e Page 3 / 12
5 9 1 - E / D
o n 0 404.2006
.2006
Silo for iron ore

Designation: c o n c r e concrete
t e silo
Capacity: 1 8 0 180 m3
m³
Dimension:
Dimension:
Rectangular height:
height:
Conical height:

sensor
Type: R T N RTN 150
Closing slide
Designation: n e e d l needle
e slide
Length: 1 , 4 0 01,400 mm
Width: 6 0 0 600 mm

– chapter 11.
Two-way chute
Compressed air cylinder

cylinder
Manufacturer: J o y n e Joyner
r
Type: D I M DIM 200/320
Solenoid valves
Design: 5 / 2 5/2-port
-pod directional valve
Manufacturer: J o y n e Joyner
r
Type: M H MH 511
511 121
121

– chapter 11.
ge0500591-10.doc P a g e Page 4 / 12
5 9 1 - E / D
o n 0 404.2006
.2006
Feed unit
Designation:
Designation: Three-flap gate lock
Manufacturer:
Type: DSK 2000
Number of flaps:
flaps: 3
Operation pressure:
pressure: 160 bar maximum
maximum
Hydraulic unit
Manufacturer:
Manufacturer: Hydac-System GmbH
Type: compact unit for three-flap gate lock
Oil receptacle:
receptacle: 250 Il
Type of pump:
pump: constant pump
Motor
Motor see list of electric consumer
consumer

– chapter 11.
Tension system
Tension cylinder
Manufacturer:
Manufacturer: Hydrosaar
Hydrosaar
Number:
Number: 3
Design:
Design: double-acting
double-acting
Pressure bag accumulator

accumulator
Number:
Number: 6
Loading pressure:
pressure: P0min == P1
Pomin P1 x 0.33
P0max == P1
Pomax P1 xx 0.66
Operating pressure: P
Pi1 = = 200 bar
P
Pi1max == 240 bar
Hydraulic unit
Manufacturer:
Manufacturer: Hydac-System GmbH
Type: unit for suspension of grinding rollers
to go with MPS 4500 B
Oil receptacle
Type: NG 400
Type of pump:
pump: radial piston pump
Volume flow: Q = 10 1/min
l/min
Motor
Motor see list of electric consumer
consumer

– chapter 11.
ge0500591-10.doc P a g e Page 5 / 12
GEBR. PFEIFFER
5 9 1 - E / D
KAISERSLAUTERN
o n 0 404.2006
.2006
Compact unit for the Lift-and-Swing System
Manufacturer: H y d a Hydac
c Technology GmbH
Type: c o m p a c compact
t unit
Oil receptacle:
receptacle: N G NG 40
Type of pump: g e a r w h egearwheel e l pump
Motor
Motor
Manufacturer: S i e m e nSiemens s
Type: B G BG 100 L
Power: 3 . 0 3.0 kW
Speed: 1 , 4 5 01,450 rpm
Design: I M B 5 / V IMB5/V1
1
For further details see separate operating instructions

instructions—
– chapter 11.
Torque support for pressure frame
Manufacturer:
Type:
Buffer
Buffer
Manufacturer:
Manufacturer: Saalfelder Hebezeugbau
Hebezeugbau
Type: KP 160 x 100 EF-E-HT
EF-E-HT

– chapter 11.
Seal air fan
Manufacturer: V e n t e Ventec
c
Type: V H R - 2 5 0 x VHR-250x180 1 8 0 MB
Static pressure increase: 8 0 80 mbar
Volume flow: 0 . 7 6 0.76 m3/s
m³/s
Motor
Motor
Manufacturer: D u t c h Dutchi
i
Type: 1 6 0 160 M-2
Power: 1 5 15 kW
Speed: 2 , 9 2 52,925 rpm
Design: I M B 3 IMB3

– chapter 11.
Water pump
pump
Manufacturer: N e t z s cNetzsch
h
Type: N M NM 045 BY 02 S 12B
Pumping
Pumping medium: w a t e water
r
Flow
Flow rate: 2 - 6 2-6 m3/h
m³/h
Spure type gearmotor s e e see list of electric consumer

consumer
Speed variation via frequency converter see

see list of electric consumer
consumer
For
– chapter 11.
ge0500591-10.doc P a g e Page 6 / 12
12
5 9 1 - E / D
o n 0 404.2006
.2006
Mill drive
Mill main motor to be procured by client

Manufacturer:
Manufacturer: ELIN
ELIN
Type: HRR 010 B06
Power:
Power: 2,500 kW
Speed:
Speed: 990 rpm
Design:
Design: IM B3
Mill main gearbox

Manufacturer:
Manufacturer: Flender
Flender
Type: KMPS
KM PS 496
Power:
Power: 2,500 kW
Transmission ratio: i = 44.1
Output speed
- main drive only: 22.45 rpm
- with maintenance drive: approx. 0.16 rpm
Thrust bearing:
bearing: segmented thrust bearing
bearing
Static load: normal 7 , 0 7,000
0 0 KN
Dynamic load: maximal 2 0 20,200
, 2 0 0 KN
Oil lubrication system: high pressure lubrication circuit

with oil pump and motor
Power:
Power: 4 x 7.5 kW
Speed:
Speed: 1,455
1,455 rpm
Oil flow: 3 x 3.3 1/min
l/min
low pressure lubrication circuit

with oil pump and motor
Power:
Power: 30 kW
Speed:
Speed: 1,470
1,470 rpm
Oil flow: 720 1/min
l/min
Coupling motor/gearbox
motor/gearbox
Manufacturer:
Flender
Type: Rupex RWN 710
Maintenance drive
Manufacturer:
Flender
Transmission ratio: i = 210.72
Chain drive
Number of teeth:
teeth: Z
Zi1 = 15
Z
Z 22 =
= 45
45
One roller chain:
chain: 32 B-1
ge0500591-10.doc P a g e Page 7 / 12
GEBR. PFEIFFER
5 9 1 - E / D
KAISERSLAUTERN
o n 0 404.2006
.2006
Gearmotor for the maintenance drive see list of electric consumer

consumer
Manufacturer:
Flender
Type: Motox K 128 M132 SB4
Power:
Power: 5.5 kW
Speed:
Speed: 20.64 rpm
Design:
Design: B7-00A

instructions—
– chapter 11.
Vibration monitor
Manufacturer:
Manufacturer: Bruel & Kjaer
Type: Vibrocontrol 920

instructions—
– chapter 11.
Classifier
Classifier
Designation:
Designation: air-swept lamella classifier
classifier
Manufacturer:
Type: SLS 3750 B
Number of blades at louver (stator):
(stator): 72
Number of blades at separating
separating
wheel (rotor): 96
max. speed of separating wheel: 9 696 rpm
Gearbox
Gearbox
Manufacturer:
Flender
Type: B3SV7
B3SV7
Transmission:
Transmission: 17.692
17.692
Output speed:
speed: 96 rpm (max.)
Design:
Design:
Motor
Motor to be procured by client
Manufacturer:
Manufacturer:
Type:
Power:
Power: necessary 122
122 kW
installed 1 3
132
2 kW
Speed:
Speed: 1,487
1,487 rpm
Design:
Design: IMB3
IMB3
Frequency converter
converter to be procured by client
Manufacturer:
Manufacturer:
Type:
Power:
Power:
Speed control: 20-60 Hz
For
– chapter 11.
ge0500591-10.doc P a g e Page 8 / 12
12
GEBR. PFEIFFER
5 9 1 - E / D
KAISERSLAUTERN
o n 0 404.2006
.2006
Rotary lock for the cyclons (2 pieces)
Manufacturer:
Manufacturer: SMD
Type: 800

consumer

instructions—
– chapter 11.
Plant fan
Manufacturer: V e n Venti
i t Oelde
Type: D H R V DHRV 45-S1600/K
45-S1600/K
Capacity: 6 3 0 , 0 0 630,000
0 am³/h
am3/h
Total differential pressure: 9 , 4 2 9,425
5 Pa

consumer

instructions—
– chapter 11.
Sampler
Sampler to be procured by client
Designation:
Designation:
Manufacturer:
Manufacturer:
Type:
Gearmotor
Gearmotor
ge0500591-10.doc P a g e Page 9 / 12
12
GEBR. PFEIFFER
5 9 1 - E / D
KAISERSLAUTERN
o n 0 404.2006
.2006
Dampers
Dampers
Control damper in hot

hot gas ducting
Manufacturer: E d e l h o Edelhoff
f f
Type:
Nominal width (DN):
(DN): 3 , 2 0 3,200
0 mm
Number of blade: 4 4
Actuator (manual control) s e e see list of electric consumer

consumer
Control damper in fresh

fresh air ducting
f f
Type:
Nominal width (DN):
(DN): 1 , 0 0 1,000
0 mm
Drive s e e see list of electric consumer

consumer
Control damper in recirculating air ducting
f f
Type:
Nominal width (DN): 2 , 5 0 2,500
0 mm
Drive s e e see list of electric consumer

consumer

– chapter 11.
ge0500591-10.doc P a g e Page 10 / 12
5 9 1 - E / D
o n 0 404.2006
.2006
Expansion joints
Classifier
Classifier
Manufacturer: K o r e m Korema
a
Type: U - s h a p eU-shaped
d expansion joint
Opening: 3 , 3 0 03,300 mm (inner diameter)
diameter)
Installation length: 2 1 0 210 mm
Mill inlet
a
d expansion joint
Opening: 2 , 0 0 02,000 x 1,150 mm
Heating ducting
a
Type: t a p e tape expansion joint
Opening: 3 5 5 355 mm (inner diameter)
diameter)
Hot gas duct

a
d expansion joint
Opening: 1 , 8 0 01,800 x 1,400 mm
Seal air duct

a
Type: t a p e tape expansion joint
Opening: 2 4 5 245 mm (inner diameter)
diameter)

– chapter 11.
11 // 12
GEBR. PFEIFFER
5 9 1 - E / D
KAISERSLAUTERN
o n 0 404.2006
.2006
Measuring and
and control
control technology
technology
Manufacturer:
Manufacturer: Endress & Hauser
Hauser
Type:
Air volume control: transmitter

transmitter
low-pressure change-over cock
shut-off valve
valve
Differential pressure
measurement of mill: transmitter
transmitter
low-pressure change-over cock
shut-off valve
valve
Pressure monitoring ahead

ahead of mill: transmitter
transmitter
low-pressure
low-pressurechange-over cock
shut-off valve
valve
Temperature control after classifier:

classifier: low pressure
pressure screwed resistance
thermometer
thermometer
Temperature ahead of mill:

mill: low pressure
pressure screwed resistance
thermometer
thermometer

– chapter 11.
External recirculation
recirculation
Vibration trough conveyor

Manufacturer:
Manufacturer: to be procured by customer
customer
Type:
Bucket elevator
elevator
Manufacturer:
Manufacturer: Aumund (to be procured by client)
ge0500591-10.doc P a g e Page 12 / 12
, department: T P rev.-no.: 0 1
GEBR. PFEIFFER AG List of electric consumers made by: H 0 0 0 e rev. date: 0 6 . 0 6 . 2 0 0 6
Kaiserslautern Liste der elektrischen Verbraucher made 1 4 . 0 7 . 0 5 checked by: H n
no.: 2 0 0 500 591 checked on: 07.06.2006
room- Nevzar Qom Cement Comoanv / Iran n r n i e c t : Grindina Plant with MPS 4500 B / Nevzar RM o r d re no.: 2 2 347 - 22 366
Consumer
Erection altitude: 1 3 5 0 m a b o v e sea level Ambient temperature: 0-40°C Frequency Frequenc! 50 I- schematic no.: 1 5 5 304 - 0
Type inst. P [kW] s p e e Protection Operating Do Supply
Item Quant Consumer of con- Voltage [V] d Constructior mode cu Manufacturer Remarks
sumer Current [A] 11/mi Isolation Cooling code Type
Art des install. P [kW] n Schutzart Betriebs- Doku Lieferant
Anz. Verbraucher Verbrau- Spannung [v] [1/mi Bauform art code Hersteller Bemerkungen
Pos.-Nr.
n]
chers Strom [A] Isolationskl Kithlart Typ
Group
10 Meal removal
Mehlabtransport
3F1.RF01. cyclone, rotary feeder 1, drive 5,5 IP 55 GP/SMD
DRU01- 1 GM 400 1500 B5 SEW
M5101 Zyklon, Zellenradschleuse 1, 1. Antrieb 11,4 F DF108-M132SB4
3F1.RF02. cyclone, rotary feeder 2, drive 5,5 IP 55 GP/SMD
DRU01- 1 GM 400 1500 B5 SEW
M5101 Zyklon, Zellenradschleuse 2, 2. Antrieb 11,4 F DF108-M132SB4
3F1.QS01. switch cabinet sampling station with screw drive '-'-=012 -=. GP power-Supply-screw drive
DRU01- 1 GM x fr: Pfaff AQS via switch cabinet - -
M5101 Schaltschrank Probenehmer mit Austragschnecke fuse:.26A : -
Group
20 Dedustinq according to client's specifications
Entstaubung nach Kundenangabe
3F1.BF01. extracting screw conveyor, drive
SCJ01- 1 GM 400 CL
M5101 Austrageschneckenforderer, Antrieb
List of electric consumers

Cons_list_Neyzar_4500 B_01_CL.xis 1/12
U d I C Ull p i 111l. O.U1.0.11.10
department: T P rev.-no.: 0 1
GEBR. PFEIFFER AG List of electric consumers made by: H 0 0 0 e rev. date: 06.06.2006
Kaiserslautern Liste der elektrischen Verbraucher made 1 4 . 0 7 . 0 5 checked by: Hn
I no.: 2 0 0 500 591 checked on: 07.06.2006
rliont• Nevzar Qom Cement Comoanv / Iran nroinct: Grindina Plant with MPS 4500 B / Nevzar RM o r d e
r no.: 2 2 347 - 22 366
Consumer
Erection altitude: 1 3 5 0 m above sea level Ambient temperature: 0-40°C Frequency Frequent l 50 F 155 304 - 0
schematic no.:
Type inst. P [kW] spee Protection Operating Do Supply
Item Quant Consumer of con- Voltage [V] d Constructionmode cu Manufacturer Remarks
sumer Current [A] M i n i Isolation Cooling code Type
Art des install. P [kW] n Schutzart Betriebs-Doku Lieferant
Anz. Verbraucher Verbrau-Spannung M [1/mi Bauform art code Hersteller Bemerkungen
Pos.-Nr.
chers Strom [A] ril Isolationskl KOhlart Typ
Group
30 Gas flow routing
Gaswege
3F1.RM01. seal air fan 5 IP 55 S1 GPNentec
FNJ01- 1 SC n' ,-4003 3000 IM B3 D i a
M2001 Sperrluftgeblase :-,..-:,-;. 27 : - F .;:; 4 ! L O W i:V+i
3F1.RM01. separator, drive, frequency converter 132 IP 20
SDR01- 1 FC 400 CL
Q6001 Sichter, Antrieb, Frequenzumrichter
3F1.RM01. separator, drive 132
SDR01- 1 SC 400 1500 CL
M2001 Sichter, Antrieb
3F1.AS01. separator, gear box, oil pump 1,1 IP 55 S1 GP/ Flender
GLS01- 1 SC 400 1500 IM B5 Siemens
M2001 Sichter,Getriebe,01pumpe 2,55 F IC 38 1LA7 090-4AA
3F1.AS01. separator, gear box, cooling fan 0.37 IP 55 S1 GP/ Flender
FNJ01- 1 SC 400 1500 IM B14 Siemens
M2001 Sichter,Getriebe,KOhlluftgeblUse 1,03 F IC 38 1LA7 073-4AB
3F1.FN01. mill fan, drive 2400 S1
FNJ01- 1 SR 6300 1000 IM B3 CL
M2001 Miihlengeblase, Antrieb F

Cons_list_Neyzar_4500 2/12
uata z o . 0
[ department: T P rev.-no.: 0 1 , - - I
GEBR. PFEIFFER AG List of electric consumers
made bit: H o m e rev. date: 0 6 . 0 6 . 2 0 0 6
no.: 2 0 0 500 591 checked on: 07.06.2006
pliant. Nevzar Qom Cement Company / Iran nmient: Grindina Plant with MPS 4500 B / Nevzar RM I order no.: 2 2 347 - 22 366
,..,-, H Consumer
Erection altitude: 1 3 5 0 m above sea level Ambient temperature: 0-40°C Frequency Frequency ou schematic no.: 1 5 5 304 - 0
Type inst. P [kW] spee Protection Operating Do Supply
sumer Current [A] Mimi Isolation Cooling code Type
Anz. Verbraucher Verbrau- Spannung [V] D /01i Bauform art code Hersteller Bemerkungen
Pos.-Nr.
chers Strom [A] nl Isolationskl Ki)hlart Typ
3F1.FN01. damper in front of mill fan, actuator 0,37 I P67 S4 E GP/ Venti according to
TVJ01- 1 SD 3 x 400 B3 25%ED 101 AUMA AUMA
M5001 Klappe vor MOhlengeblase 1,7 F air SAR 07.5-GFM1 terminal plan
3F1.FN01. damper in front of mill fan, heater 0,015 I P67 E GP/ Venti
TVJO1- 1 HE 110-250 101 Auma KMS TP
E3801 Klappe vor MOhlengeblase, Beheizung 0,8-1,5 SAR 07.5-GFM1 140 / 001
3F1.TV01. damper in recirculation line, actuator 0,75 IP 67 S4 E GP/RBU
TVJO1- 1 SD 400 1400 101 Auma according to
M5001 Klappe in der Umluftleitung 2,5 F SAR 10.1 AUMA terminal plan
3F1.TV01. damper in recirculation line, heater 0,1 E GP/RBU
TVJ01- 1 HE 230 101 Auma KMS TP 140 / 001
E3801 Klappe in der Umluftleitung, Beheizung SAR 10.1
3F1.TV02. fresh air damper, actuator 0,18 IP 67 S4 E GP/RBU
TVJO1- 1 SD 400 2800 100 Auma according to
M5001 Frischluftklappe 0,7 F SAR 07.5 AUMA terminal plan
3F1.TV02. fresh air damper, heater 0,1 E GP/RBU
TVJ01- 1 HE 230 100 Auma KMS TP 140 / 001
E3801 Frischluftklappe, Beheizung SAR 07.5
3F1.TV03. damper in hot gas ducting, actuator 0,75 IP 67 S4 E GP/RBU
TVJ01- 1 SD 400 1400 101 Auma according to
M5001 Heil&gasklappe 2,5 F SAR 10.1 AUMA terminal plan
3F1.TV03. damper in hot gas ducting, heater 0,1 E GP/RBU
TVJO1- 1 HE 230 101 Auma KMS TP 140 / 001
E3801 Heiligasklappe, Beheizung SAR 10.1

Cons_list_Neyzar_4500 B_01_CL.xls 3/12
MaeUlprim LoArt.zuuo
GEBR. PFEIFFER AG List of electric consumers made by: H o p p e rev. date: 06.06.2006
K a i s e r s l Liste
a der
u elektrischen
t e rVerbraucher
n m a d e 14.07.05 checked by: Hn
no.: 2 0 0 500 591 checked on: 07.06.2006
rliant• Nevzar Qom Cement Company / Iran n r n i a r t Grindino Plant with MPS 4500 B / Nevzar RM o r d e
r no.: 2 2 347- 22 366
Consumer
Erection altitude: 1 3 5 0 m above sea level Ambienttemperature: 0-40°C Frequency Frequent- 50 I- 155 304 - 0
schematic no.:
Type inst. P [kW] spee Protection OperatingDo Supply
Item Quant Consumer of con- Voltage [VI d Constructiormode cu Manufacturer Remarks
sumer Current [A] Mimi Isolation Cooling code Type
Anz. Verbraucher Verbrau-Spannung [V] [1 inii Bauform art code Hersteller Bemerkungen
Pos.-Nr.
n]
chers Strom [A] Isolationskl Kiihlart Typ
Group
35 Hot gas generator according to client's specifications
HeifIgasgenerator nach Kundenangabe
Group
40 Gear box and gear oil supply Flender gear box, lubricating unit: 3F1.RM01.G1_501
Getriebe and GetriebeOlversorgung
lubricating unit
3F1.RM01. gear oil supply, low pressure pump 30 IP 55 S1 GP/Flender
GLS01- 1 Flender (11) SC 3 x 400 1500 IM V1 Siemens
M2001 Getriebeolversorgung, Niederdruckpumpe 55 F to B IC 41 1LA5-207-4AA
3F1.RM01. gear oil supply, heating circuit pump 4 IP 55 S2 GP/Flender
GLS01- 1 Flender (211) SC 3 x 400 750 IM V1 Siemens
M2002 GetriebeOlversorgung, Heizkreispumpe 10 F to B IC 41 1LA7-163-8AB
3F1.RM01. gear oil supply, oil preheater 18 IP 65 GP/Flender
GLS01- 1 Flender (290) HE 3 x 400 Funke
E3807 GetriebeOlversorgung, Olvoiwarmer 60 0.0806.2.96-0180/11
3F1.RM01. gear oil supply, high pressure pump 4 x 7,5 IP 55 S1 GP/Flender
GLS01- 4 Flender (311/1)(311/2)(311/3)(311/4) SC 3 x 400 1500 IM B5 Siemens
M2003-M2006 Getriebeblversorgung, Hochdruckpumpe 4 x 15,2 F to B IC 41 1LA7-133-4AA
gear box
3F1.RM01. gear box, cartridge heater 6 x 0,8 IP 65 GP/Flender
GLS01- 6 Render (810) HE 2 x 400 Helios
E3801-E3806 Getriebe, PatronenhelzkOrper 6 x 1,8 A 0 / 52
auxiliary (Flender supply)
3F1.RM01. gear box, service drive to mill 5,5 IP 55 S2 GP/Flender
AXD01- 1 SC 3 x 400 1500 IM B3 Flender
M2001 Getriebe, Milhlen-Wartungsantrieb 11,4 F to B IC 41 K108-M1325604

Cons_list_Neyzar_450013_01_CL.xls 4/12
U O I C m p 11111 . t V . V . . L e w
,. department: T P rev.-no.: 0 1
GEBR. PFEIFFER AG Litt of electric consumers made by: H o p p e rev. date: 0 6 . 0 6 . 2 0 0 6
no.: 2 0 0 500 591 checked on: 07.06.2006
rliani- Nevzar Qom Cement Company / Iran I nroiect: Grindina Plant with MPS 4500 B / Nevzar RM o der no.: 2 2 347 - 22 366
Consumer
Erection altitude: 1 3 5 0 m above sea level Ambient temperature: 0.40°C Frequency Frequent! 50 r schematic no.: 1 5 5 304 - 0
Type inst. P [kW] spee ProtectionOperating Do Supply
sumer Current [A] ri/mi Isolation Cooling code Type
Anz. Verbraucher Verbrau- Spannung m Mimi Bauform art code Hersteller Bemerkungen
Pos.-Nr.
chers Strom [A] ni Isolationski }<Wiled Typ
Group
50 T e n s on hydraulic H y d a c hydraulic unit: 3F1.RM01.HYS01
Spannhydraulik
3F1.RM01. tensioning hydraulic, oil pump 5,5 IP 55 S3 HT GP
HYS01- 1 Hydac (3) SC 400 1500 IM V1 050 Siemens
M2001 Spannhydraulik , Olpumpe 11,4 F IC 41 1LA7 130-4AA
3F1.RM01. tensioning hydraulic, solenoid valve 0,12 IP 65 — HT GP
HYS01- 1 Hydac (11.1) SO 230 — — 050 Hydac located in Hydac hydraulic unit
M6101 Spannhydraulik, Magnetventil 0,5 — — WSM06020V-01MC-N-230AG-Z5L
3F1.RM01. tensioning hydraulic, solenoid valve 0,12 IP 65 - HT GP
M6102 Spannhydraulik, Magnetventil 0,5 — — WSM06020V-01MC-N-230AG-Z5L
HYS01- 1 Hydac (17.1) SO 230 — — 050 Hydac located in Hydac hydraulic unit _
M6103 Spannhydraulik, Magnetventil 0,5 — — 4 WE 6 D6XJEW230N9K4
M6104 Spannhydraulik, Magnetventil 0,5 — — 4 WE 10 D3X/CW230N9K4
HYS01- 1 Hydac (18) SO 230 — — 050 Hydac located in Hydac hydraulic unit
M6105 Spannhydraulik, Magnetventil 0,5 — — WSEV12120-04X-W230-25L

Cons_list_Neyzar_4500 B_01_CL.xls 5112
l e 1J1 ) ) . II It. C O . V 1 . LV V O
. department: T P rev.-no.: 0 1
made by: H o p p e rev. date: 0 6 . 0 6 . 2 0 0 6

no.: 2 0 0 500 591 checked on: 07.06.2006
ream- Nevzar Qom Cement Company / Iran nminet: Grindina Plant with MPS 4500 B / Nevzar RM o r d r e no.: 2 2 347 - 22 366
Consumer
Erection altitude: 1 3 5 0 m a b o v e sea level Ambient temperature: 0-40°C Frequency Frequenc! 50 F schematic no.: 1 5 5 304 - 0
Type inst. P [kW] spee ProtectionOperating Do Supply
Item Quant Consumer of con- Voltage M d constructiormode cu Manufacturer Remarks
sumer Current [A] plimi Isolation Cooling code Type
Anz. Verbraucher Verbrau- Spannung [V] 0 /Mi Bauform art code Hersteller Bemerkungen
Pos.-Nr.
n]
chers Strom [A] Isolationskl KOhlart Typ
HYS01- 1 Hydac (27.1) SO 230 — — 050 Rexroth located in Hydac hydraulic unit
M6106 Spannhydraulik, Magnetventil 0,5 — WSEV12120-04XW230-Z5L
M6107 Spannhydraulik, Magnetventil 0,5 — WSEW12120-05XW230-Z5L
HYS01- 1 Hydac (28.1) SO 230 - - 050 Rexroth located in Hydac hydraulic unit
HYS01- 1 Hydac (28.3) SO 230 - - 050 Rexroth located in Hydac hydraulic unit
3F1.RM01. tensioning hydraulics, terminal box +A1 1 k VA HT GP
HYS01- 1 Hydac (23) FF 400 050 HYDAC
XTB01 Spannhydraulik , Klemmkasten +Al
tensioning hydraulics, flushing unit 1,5 S2 HT GP power supply
1 Hydac (30) SC 400 1500 050 HYDAC via 321HT050A01
Spannhydraulik , Spillpumpe 3,4 1 MFZP-2/2.1/P/90/40/RV6/1.5/400-50

Mlle ix porn: LO.U/ . [ W O
• department: T P rev.-no.: 0 1
made by: H o p p e rev. date: 0 6 . 0 6 . 2 0 0 6
no.: 2 0 0 500 591 checked on: 07.06.2006
riinnt• Nevzar Dom Cement Company / Iran n r n i a c t : Grindina Plant with MPS 4500 B / Nevzar RM o r d e r no.: 2 2 347 - 22 366
Consumer
Erection altitude: 1 3 5 0 m a b o v e sea level Ambient temperature: 040°C Frequency Frequenc, 50 I-
schematic no.: 155 304 - 0
Type inst. P [kW] e p e e Protection Operating Do Supply
Item Quant Consumer of con- Voltage Pi d Constructionmode cu Manufacturer Remarks
sumer Current [A] 11/mi Isolation Cooling code Type
Anz. Verbraucher Verbrau- Spannung M [1/mi Bauform art code Hersteller Bemerkungen
Pos.-Nr.
chers Strom [A] ni Isolationskl KOhlart Typ
60 Vertical roller mill Pfeiffer mill 3F1.RM01.DRUO1

WalzenschusselmOhle
3F1.RM01. mill main drive 1 IP 54 S1
DRU01- 1 SR 6300 1000 B3 CL located in MCC / client
M1001 MOhlen-Hauptantrieb F
61 wate iniection into mill 3F1.RM01.WTJ01

WassereindOsung in W i l e
3F1.RM01. water injection, frequency converter 7,2 IP 20 — E GP
WTJ01- 1 FC 400 — — 003 Toshiba located in MCC / client
Q6001 Wassereindusung, Frequenzumrichter 9,5 — — VFS9-4037 PL-WP with circuit board PTC-S9
3F1.RM01. water injection, water pump, drive 3,0 IP 55 GP
WTJ01- 1 SC 400 1500 B5 Nord 3 PTC in winding
M2001 WassereindOsung, Wasserpumpe, Antrieb 6,7 F to B SK25-100L/40
3F1.RM01. water injection, solenoid valve for water 0,016 IP 65 E GP
WTJ01- 1 SO 230 251 Buschjost
M6101 Wassereindiisung, Magnetventil fur Wasser 8240601.9151.23050
3F1.RM01. water injection, solenoid valve for comressed air __ 0 , 0 0 7 _ IP 65 E GP
CGU01- 1 SO 230 251 Buschjost
M6101 Wassereinthisung, Magnetventil fur Druckluft 8240400.9101.23050
3F1.RM01. water tank, solenoid valve for filling IP 65
WTJ01- 1 SO 230 CL
M6102 Wassertank, Magnetventil zum Bef011en

Cons_list_Neyzar_4500 B_OCCL.xls 7/12
U d l e UI p u n t . L O . U I Z W O
GEBR. PFEIFFER AG List of electric consumers made by: H o p p e rev. date: 06.06.2006
rtio no.: 2 0 0 500 591 checked on: 07.06.2006
r r d • Nevzar Qom Cement Company I Iran nrniect: Grindina Plant with MPS 4500 B / Nevzar RM 1 o der no.: 2 2 347 - 22 366
Consumer
Erection altitude: 1 3 5 0 m above sea level Ambienttemperature: 0-40°C Frequency Frequenc] 50 F schematic no.: 1 5 5 304 - 0
Type inst. P [kW] spee Protection OperatingDo Supply
Item Quant Consumer of con- Voltage pn d Constructior mode cu Manufacturer Remarks
sumer Current [A] Mini Isolation Cooling code Type
Anz. Verbraucher Verbrau-Spannung [V] [1/ml Bauform art code Hersteller Bemerkungen
Pos.-Nr.
chers Strom [A] ril Isolationskl KOhlart Typ
3E1.MT01/ MS01
3E1.MT01. metal detector 0,12 IP 65 E GP
MTJ01- 1 TM 230 185 Eriez BR TX/RX search coil,
T9701 Metalldetektor QM3500 298 mm coil cable length
3E1.MS01. rectifier of magnetic separator
MSJ01- 1 FF CL
T2501 Gleichrichter fuer Magnetabscheider
3E1.MS01. magnetic separator, belt, drive
MSJ01- 1 GM CL
M5101 Magnetabscheider, Band, Antrieb I
3E1.BC01
3E1.BC01. feeding belt conveyor 1, drive 15
DRUO1- 1 GM 400 CL
M5101 Aufgabeband 1,
3E1.BC01. frequency converter 1, belt conveyor 15
DRUO1- 1 FC 400 CL
Q6001 Frequenzumrichter 1, Aufgabeband
3E1.BCO2
3E1.BCO2. feeding belt conveyor 2, drive 75
DRUO1- 1 GM 400 CL
M5101 Aufgabeband 2, Antrieb
3E1.BCO2. frequency converter 2, belt conveyor
DRUO1- 1 FC 400 CL
Q6001 Frequenzumrichter 2, Aufgabeband

U G m UI p u n t . z o . 0 , U t I O
GEBR. PFEIFFER AG
List of electric consumers made by: H o p p e rev. date: 06.06.2006
K a i s e r s l Liste
a der
u elektrischen
t e rVerbraucher
n m a d e 14.07.05 checked by: Hn
no.: 2 0 0 500 591 checked on: 07.06.2006
rlianf* Nevzar Qom Cement Company i Iran n r n i o n t i Grindina Plant with MPS 4500 B I Nevzar RM o r e rd no.: 2 2 347 - 22 366
,.., Consumer
Erection altitude: 1 3 5 0 m above sea level Ambient temperature: 0.40°C Frequency Frequency 50 I- schematic no.: 1 5 5 304 - 0
Type inst. P [kW] spee
ProtectionOperating Do Supply
sumer Current [A] [ l i m i Isolation Cooling code Type
Anz. Verbraucher Verbrau- Spannung M [1 /m i Bauform art code Hersteller Bemerkungen
Pos.-Nr.
n]
chers Strom [A] Isolafionskl Kahlart Typ
3E1.WE01 Schenck: 2 0 0 5
3E1.WE01. supply control cabinet, belt scale 1 0,06 IP 65 GP/ Schenk mounted at weigh feeder
CFR01- 1 iron ore FF 230 DISOCONT Back-up fuse by customer, 16 A
04001 Schaltkasteneinspeisung, Dosierbandwaage 1 VSE 20100 with Profibus DP
3E1.WE01. feeding belt conveyor 1, drive with frequency converter 0,55 IP 65 GP/ Schenk
DRU01- 1 iron ore GM 400 2076 H1 A SEW fuse: max 16 A
Q6001 Aufgabeband 1, Antrieb mit Frequenzumrichter 1,3 F SA77DT80K4 with FC type Movimot
3E1.WE02 Schenck: 2005
3E1.WE02. supply cabinet, belt scale 2 0,06 IP 65 GP/ Schenk mounted at weigh feeder
CFRO1- 1 limestone FF 230 DISOCONT Back-up fuse by customer, 16 A
04001 Schaltkasteneinspeisung, Dosierbandwaage 2 VSE 20100 with Profibus DP
3E1.WE02. feeding belt conveyor 2, drive with frequency converter 0,55 IP 65 GP/ Schenk
DRU01- 1 limestone GM 400 2076_ H1 A SEW fuse: max 16 A
06001 Aufgabeband 2, Antrieb mit Frequenzumrichter ''..,2,-rj:io, , F SA775r80X4,5-2 with FC type Movimot
3E1.WE03 Schenck: 2005
3E1.WE03. supply cabinet, belt scale 3 0,06 IP 65 GP/ Schenk mounted at weigh feeder
CFRO1- 1 mix FF 230 DISOCONT Back-up fuse by customer, 16 A
Q4001 Schaltkasteneinspeisung, Dosierbandwaage 3 VSE 20100 with Profibus DP
3E1.W E03. feeding belt conveyor 3, drive with frequency converter 7,5 _ IP 65 GP/ Schenk with FC
,,,
DRU01- 1 mix GM 400 1831 H1 A Flender ' ;4; u s e : ,-., roax,26;A'
Q6001 Aufgabeband 3, Antrieb mit Frequenzumrichter 15,5 F KAZ108-K-BVHF132 M4C

Cons_list Neyzar_4500 B_01_CL.xls 10/12
i department: T P rev.-no.: 0 1
made bv: H o o p e rev. date: 0 6 . 0 6 . 2 0 0 6
no.: 2 0 0 500 591 checked on: 07.06.2006
rliant• Nevzar Qom Cement Company / Iran nrniant. Grindina Plant with MPS 4500 B / Nevzar RM o r d e r no.: 2 2 347 - 22 366
Erection altitude: 1 3 5 0 m above sea level Ambient temperature: 0-40°C Frequency Frequent 50 l-Consumer
schematic no.: 155 304 - 0
Type Inst. P (kW] spee ProtectionOperating Do Supply
sumer Current [A] Il[mj Isolation Cooling code Type
Art des install. P [kw] n Schutart Betriebs- Doku Lieferant
Anz. Verbraucher Verbrau- Spannung [V] 0 /Illi Bauform art code Hersteller Bemerkungen
Pos.-Nr.
chers Strom [A]
n] Isolationski KOhiart Typ
Overall view starting groans
10 M e a l removal
20 D e d u s t i n g
30 G a s flow routing
35 H o t gas generator
40 G e a r box and gear oil supply
50 T e n s i o n hydraulic
60 V e r t i c a l roller mill
61 w a t e r injection into mill

62 C o n t r o l circuits to mill
70 M a t e r i a l feed
80 E x t e r n a l material circulation
90 M a i n t e n a n c e

Cons_list_Neyzar 4500 B 01 CL.xls 12/12
department: TP rev.-no.:
GEBR. PFEIFFER AG List of electric consumers made by: H o p p e rev. date:
Kaiserslautern Liste der elektrischen Verbraucher made 1 4 . 0 7 . 0 5 checked by:
no.: 2 0 0 5 0 0 5 9 1 checked
client! Neyzar Qom Cement Company / Iran oroiect: Grinding Plant with MPS 4500 B Neyzar RM order no.: 2 2 347 - 22 366
Explanations to the list of electric consumers

Erlauterunden zur Liste der elektrischen Verbraucher
VERBRAUCHERART / Type of consumer LIEFERANT / supplier
BL BREMSLUFTER / brake lifting device CL K U N D E / client
BM BREMSMOTOR / brake motor GP G e b r . Pfeiffer AG
DC GLEICHSTROMMOTOR / DC motor
EG NOTSTROMAGGREGAT / emergency generator HINWEIS / information
EM ELEKTROMAGNET I electric magnet
FC FREQUENZUMRICHTER I frequency converter BAUFORM / mounting according to IEC 34-7
FF SICHERUNGSABGANG / fuse feeder BETRIEBSART / operating mode according to IEC 34-1
GM GETRIEBEMOTOR / geared motor KOHLUNG / cooling according to IEC 34-6
HD HYDRAULIKANTRIEB / hydraulical drive
HE HEIZUNG / heater
LS FLUSSIGKEITSANLASSER / liquid starter BEMERKUNG / remark
LT KONTROLLEUCHTE / indicator light
OS OLANLASSER / oil starter EG NOTSTROMVERBRAUCHER / emergency power consumer
PC POLUMSCHALTBARER MOTOR I pole-changing motor HS SCHWERANLAUF / heavy start
SA ANLASSER / starter LL DREHRICHTUNG LINKS / direction of rotation left
SC KURZSCHLUSSLAUFERMOTOR / squirrel-cage motor LO VORORT / local control
SD STELLANTRIEB / actuator RE FERNBETRIEB / remote control
SE SERVOMOTOR I servo-motor RL DREHRICHTUNG RECHTS / direction of rotation right
SM SYNCHRONMOTOR / synchronous motor RV REVERSIERBAR / reversible
SO MAGNETVENTIL / solenoid valve TS THYRISTORSTARTER / thyristor starter
SR SCHLEIFRINGMOTOR / slip ring motor YD STERN-DREIECK ANLAUF / star delta starter
TH THYRISTORSCHRANK / thyristor cubicle
TM MESSUMFORMER / transmitter
UB UNWUCHTMOTOR I unbalance motor
VD VIBRATORANTRIEB / vibration drive
tp-hy1Cons_list_Neyzar 4500 B_01_CL.xls Explanations to the list 1/1

1 I 2 I 3 4
RAWMATERIAL GRINDING
with
B
MPS 4500 B
mill 3F1
Neyzar Iran
D
FINAL
VP 155 305-4 Rev. a
E For information:
Modifications of the
interlocking diagram
during commissioning
F are possible.
1 2 I 3 4
A Overall view
Start sequence
Meal removal Gearoil supply & Tension hydraulic

heatingsystem in
permanent operation
Group 10 Group 50
B Group 40a
Dedusting Gear box

Gearoil supply
Group 20
Group 40b
Gasflow routing Hotgas generator
Group 30 Group 35
C
Vertical roller mill

D Group 60
Material feed Water injection
Group 70 Group 61
Rawmaterial grinding
E withMPS4500 B External circulation
NEYZAR / Iran
mill 3F1 Group 80
Date Name Description

Editor 21.12.05 Szwinoe
Check.28.12.05 flOhn interlocking diagram
F CAD—System 30 NEYZAR RM, IRAN; MPS 4500 B
14.06.06Hahn Drawing No. Rev.
modified
a
Anz.
13.06.06
,Szw
Date Check
Gebr.Pfeiffer AG 155 305 - 4 a Pan
of 35
Stat.
Alteration
Date Name Kaiserslautern Model No.
1 I 2 3 I 4
-, designation reference
by operator
A start group
1 0 , meal removal
in automatic
_ 10 L71,,psr„,leswttre 13F1.0501.DRUOI-M5101)
meal removal
• S
fault at transport to silos client
R
B _ s tryraalisrpsoiriLto silos..0-nc_IENT
(client supply)
L • SSAL
— rotation monitor """ 3F1.RFOIDRU01-117601
R R
Srotary air lock
13FIRFO1DR1101-M51011
"on'
after cyclone
1 1
, SSAL
rotationmonitor I : "" 3F1.11F01.DRU01-87601
C I R 0 R
Srotary air lockDFIRF02.DRUG14151011
2 o n
after cyclone
rotation monitor "r SSAL
client
R0 R (client supply)
S rotaryairlockafter filter
o n 3
[client supply)
D 1 rotaryairlockaftercyclone1 is running"
2 rotaryair loackf t e r cyclone
2 running"
"is
rotary airlock after filter "is running"
I _

Check.28.12.05 HOhn interlocking diagram
F CAD - System 30 NEYZAR RM, IRAN; MPS 4500 B
14.06.06Hohn Drawing No. Rev. pa e
a
modified
13.06.06Szw Gebr.Pfeiffer AG 155 305 - 4 a
Anz. Date heck of 35
Stat.
Alteration
Date N a m e Kaiserslautern
l Model No.
2 3 4
designation reference
by operator
A Start group 20, dedusting
in automatic
lot transport to silos is running
20
filter differential pressure PD1AHH!client)
dedusting
fault at filter cleaning system client
U l t s transport to silos is running
R
B S control unit dedusting
[client)
SSAL
rotation monitor 3F1.BF01.SC.101-B7601
R
S screw conveyor, drive
i3F1.BF015001-M5101)
STARTgroup30gas flow routing by operator

20 dedustingscrewconveyor is running
30 gear oil temperature " > H : 6 5 ° C " TISAHHHLL

3F1.AS01.GLS01-B8101
oil level separator gearbox " < 1 . : " LSAL
gas flow routing 3F1.AS01.GLS01-67701
gear oil temperature " . L : 5 5 ° C " TISAHHHLL
D 3F1.A501.GLS01-813101
oil level separator gearbox " . 1 _ : " ISAL
30 3F1.AS01.61.501-B7701
S classifier,oil pump
gearbox 3F1.ASOtGLS01-M20017
55am
E
R
S classifier, cooling fan
gearbox 13F1.AS01.FN.101-M2001)

Editor 21.12.05 Szwinae
Check.28.12.05 Hohn interlocking diagram
14.06.06HOhn Drawing No. Rev. pag3
modified
a
Anz.
13.06.06Szw
Date r heck
Gebr.Pfeiffer AG 155 305 - 4 a of 35
Stat.
Alteration
Date Dame Kaiserslautern Model No.
3 4
group30gasflowroutingis started
group30is running
E - - 60md millis running
R
S seal air fan(3F1.R1101.FN.101-M20011"on" 30sa
realizationinfrequencyconverter possible
---
r
---.
classifierspeed " > H:" SIRCAH
i ALARM 3F11M01SDR01-87501 1
currentconsumptionclassifierdrive " . L" PR
3FISAHRM01.LSDR01-T601.1 )
I
120s
0 7 sealair pressure "ok" " . L"
3 - - sealair pressure1 " • : L" R101,111.101-01001

8, 0 - sealair pressure2 " . : L"
Raiiif11111-8
0- sealair pressure3 " . L"
Wiffilinuomos
setpointspeedcontrol classifier
setpoint . actual value
setpoint
inputby operator VtlitspRoi_sa
actualspeedclassifier drive
L3Fi11111SD
oillevel separatorgearbox " 4 L:" 3S01.GLS01-87701
gearoiltemperature " . LL: -20°C"
IRSELS01-011101
gearoiltemperature " . HH: 751'
III.AA1116-811101
sealair pressure "fault" " t LL"
sealair pressure 1 ".11"

1s
INOLFR101-07002
t sealair pressure 2 ". LL"
c?401/N.101-1)7004
explanations sealair pressure 3 "• LL"
setpoint gli01111101-117006
speedtoo?:: speed oillevelseparatorgearbox " .
L:" VilSOLGLS01-131101
I setpoint
Stop drive gearoiltemperature " . HHH: 100°C"
start drive separator T M . SWUM
separator E D — 20sc dedustingscrewconveyoris runing
speeactualspeed setpoint currentconsumptionclassifierdrive " . H" li.P11.SDR01-T6001
currentconsumptionseal air fan " , H "
liMOLF11101-11001
currentconsumptionseal air fan " .
141101M101-16001
windingtemperatureclassifierdrive " .
PitlillSDR01-1111501
Srequencyconverle
classifierdive13f1RM01.SDR01-060011 "one
S classifiercite 13FIRMDISDR01412000 'on
(died) 3hd

Editor 21.12.05 Szwinge
Check.28.12.05 Hi hn interlocking diagram
CAD—System 30 NEYZAR RM, IRAN; MPS 4500 B
14.06.06H6hn Drawing No. Rev. p e
modified
a
Anz.
13.06.06Szw
Date p e c k
Gebr.Pfeiffer AG 155 305 - 4
of 35
Stat.
Alteration
Date N a m e Kaiserslautern Model No.
1 2 3 4
30sd classifierdrive is runing

A postion filter fan damper is " L closed' ZSHL client
windingtemp. filter fan 1 1 >FI:" 11SAHHclient
ATTENTION filte so
n
ra
tincluded bearingtemp. filter fan 1 . >H:" 11SAHHclient
inG.Pfeiffer group 30.
Duringthe stop sequence powerconsumption filter fan >NH:"
filter fan is runing in
JIRSAHH client
bypassoperation.
vibration filter fon SSAHHHclient
R
R
B S filter fan (client) ' o n
(client)
postion mill fan damper is L : closed" ZSHL
31.F601.114101-113401
windingtemp. mill fan, drive 11SAHH3F11161A111-
48101,08102,118iO3
TISAHH
bearingtemp. mill fan drive " >NH:" 19.REIBLIM-118104,BM05
bearingtemp. mill fan 11SAIII

>HH:' 3F1.11aR1111-63166,1381
powerconsumption mill fan ARSAHH

>NH:" 3F1.0101.91X1-16031
vibration mill fan " >NH:" SSAHHH

3F1.1101.R1J01419602
R
R
S 30nf
milfandrive (3F1P101.R1J01-112001)
(client) manual/controller
opencontrol damper ahead of mill fan FIRCAL
3F1S1101.1701-136301
flapposition is H : open' ZSHL
31111101.1V,131-133201
drive, torque switch " ELM mkopenr XSHL
3RIN01.1VJOI-11.3701
drive,windingtemperature > H : ' TSH
3F1A101.= 43501
NSmilfmdamper (3F1.R.181.1W01-115801ropen' manual/controller

FIRCAL
closecontrol damper ahead of mill fan 19.14101.1tF01-66301
30RF mill fan is runing
D flapposition is L :close" ZSHL

3F11101.1V01-113101
E
8,0 XSHL
drive,torque switch ' maclose)' 3F1.R101.1W01-03801
drive,windingtemperature " >H:" TSH

Y1.9101.TYJ01-135501
NSmilfandamper (3F1.Fti01.1V111-115001relose"
Date Name D e scription

Editor 2112.05 Szwinoe
Check.28.12.05 Hahn interlocking diagram
F CAD - System 30 NEYZAR RM, IRAN; MPS 4 500 B
14.06.06Hahn Drawing No. Rev. pa e
modified
a
AAz.
13.06.06Szw
Date Check
Alteration Kaiserslautern
Date Name Model No.
3 I 4
manual/controller
opencontrol damper PIRCSAHL
3F111101.1701-135C01
flap position is ' H: open' ZSHL
3F1.1V01.TV.01-B3201
drive, torque switch ' H:Mm,(open)• XSHL
3R.1V01.1VJ0I-B3701
drive, winding temperature ' >H:' TSH
3R.1V01.1VJ01-88501
NSrecirculationdamper (3F1.PAILTVJOI-115001Tcpen
momd/coniroller
closecontrol damperahead of system fan PIRCSAHL
1916101.001-85001
flop position is ' L.: dose•ZSHL

11.1V01.1,401-83401
drive, torque switch ' 1..:MmoicloserXSHL
19.1V01.1100140801
drive, winding temperature ' >41:' TSH
3R.1V01.1VJ01-138501
0
NS recirculaliondamper (3F1.1181.1VJ01-115001)'dose'
open damper by operator
flap position is ' H:opena ZSHL

3R.1V02.11401-133201
XSHL
drive, torque switch ' H:Mmox (open)' 3R1W2.1VJO1-1.1701
drive, winding temperature ' > H:' TSH

3RA021Vk101-88501
NSfreshairdapper (3R.1V02.1VJOI-115001)'opei
dose damper by operator
flap position is ' L.: dose• ZSHL

51.1VIEV,01-113401
drive, torque switch ' LIMmax (close)' XSHL
3R.110e1vk1-83801
drive, winding temperature ' > H:' TSH
3F1111021VJ01-14501
NS
freshairdamper (3F1.1102.1V,01-115001)'dase

Check.28.12.05 Hbhn interlocking diagram
CAD - System 30 NEYZAR RM, IRAN; MPS 4500 B
14.06.06 Ohn Drawing No. Rev. p
modified
a
Anz.
13.06.06 zw
Date h e c k
Gebr.Pfeiffer AG 155 305 - e6
of 35
Stat.
Alteration
Date a m e Kaiserslautern Model No.
1 2 3 4
A opendamperahead of system fan by operator
flap position is • H: open' ZSHL

}-1.1103.134101-83401
XSHL
drive, torque switch • H:Mma, (open)' 3FI1Y83.11/J01-113801
drive, winding temperature • > H:' TSH

11.1103.111101-138501
0
NS hotgasfandamper OFITY031VJOI-115001roped
B
temperatureahead mill 5 T { H : * TIRSAHH
3FUN01.1t182-18101
closedamperahead of system fan by operator
flap position is • L: close. ZSHL

illtiN101-83(01
XSI-L
drive, torque switch • 12 II ma, (close)' 3F110111401-83801
drive, winding temperature • > TSH

3F1.1)43.1VJ0I-88501
C NShotgasfmdapper (51.1M1.111801-115001rdose.

Check.28.12.05 Hiihn interlocking diagram
F CAD - System 30 NEYZAR RM. IRAN; MPS 4.500 B
14.06.06Hob Drawing No. Rev. pan
modified
a
Anz.
13.06.06Szw
Date Check
Stat. Date Name Model No.
1 2 3 4-
A
35
hotgas generator
start hot gas generator inobyoperator

automatic
hotgasgeneratorautomatic is 'air' client
pressureahead mill 5 IV:. PIRCSAHL

31111101.001-115081
temperatureahead mill 5 1-1H:* TIRSAHH
3FIR1101.1C182-1Bl0I
millgroup 60 wasshut off,because of fault
R
hotgasgeneratorburnerdriveand fans
S (311111;01.881401-142001; 311.6601.F11,101,02-82001;
3F111G01.CI.001-A0901; 3f1.11G01.CLCO2-A0902)
C

14.06.06 Drawing No. Rev. pabe8
modified
a
Anz.
13.06.06Szw
Date Check
Stat.
Alteration
2 3 4
A
start gearoilheating system by operator
40a
gear oil supply oiltemperature " 4 : 2 5 ° C " 3ISAHHHL
heating ystem gearboxheating circuit F1.81101.5LS01-TB102
oiltemperature " 4 1 : 1 0 ° C " TISAMHL

gearboxheating circuit 3F1.1101.6LS01-T8102
B ballcockofcoolingwateris " H:open" 3FABR

I MH01.GLS01-134401
gearoilsupplymanual " o f f " by operator

forpermanent operation
1
120 oil temperature
gearboxheating circuit
">HHH:31°C"
3F1.RIAILS01-T8102
C S heating circuit pum.p, drive 1 2 1 1 )

OF1.RM01.GLSI:11-11z002)
120 s
oiltemperature " . 1 : 2 5 ° C " 11SAHHHL

gearboxheating circuit IF1.1:8101.GLS01-T8102
securityswitchoilpreheater "41:80°C" TSfi3F1.14101.61501-137201

oiltemperature " . 1 - 1 H H : 3 1 ° C " TISAHHHI,
3F1.111101.bLS01-T8102
D gearboxheating circuit
R
1290)T-1
S Seg.Rigogig-tg107)
gearboxtemperature " 4 : 1 0 ° C " TSHL
3F1.RMOILLS0148105
gearboxtemperature "41:16°C" TSHL
3F1.11M01.6LS0148105
securityswitch " 4 1 : 4 0 ° C " TSH
cartrige heater 3FIRM01.6LS01-11202
E
R
S gearbox, 6x cartrige heater 6 1 1 : 7 -
13F1.RM01.GLS01-E3801-E3806)

Editor 21.12.05 Szwinne
14.06.06HOhn Drawing No. Rev. page
modified
a
Anz.
13.06.06 zw
Date Check
Gebr.Pfeiffer AG 155 305 - 4 a 09
of 35
2 3 4
STARTgroup40bgear oil supply manual by operator
A gearoilsupplyheatingsystemis started
40b oiltemperature " 4 1 1 : 1 5 ° C " TISAIIHHL

3F1.RM01.6LS01-18102
gearbox gearboxoilheating circuit
gear oil supply ZSAH
ballcockcoolingwater is "1i:opened" 3F1.RM01.GLS01-134401
gear oil supplymanual " o f f " client
z
B --E221-40LQ1lowpressurepumpis running
FSALL
oilflowinseg. thr. bearing "41:260 l/min 1.RM01.GLS01-86301
oilflowin gearbox "<a:212 Ihnin 01.6LS01-86302
Emergency slop gearoilpressure gearbox "<LL:0.5 bar' 1, 1.61S01-85014
deck the pipes far
leakage 60mdmilmaindriveis running
C
R
11—•••
S gear oil pump, drive 13F1.RM01.GLS01-M20011
111)
40op
oil temperature ".Fk15°C" TIRSAHIII

3F1.RM01.6LS01-T8103
Insego. thr. bearing
oilpressure at inlet PISAHLL
ofhighpressure pumps "4:0.5 bar" 3F1.RM01.GLS01-85001
R R
high pressure oil pumps ( 3 1/14)
D S ft0hpp
13F1.111101.61501-M2003;3F1AMMLS01-11206
3F1.RM01.6LS01-M2005! 3F110101.GLS01-M20061
oil temperature after cooler ".11:30°C" TIRSAHHH

3F1.RM01.GLS01:18101
F
S filter contamination measurement 1201
release "PDIAH 3F1.1:11101.GLS01-B700r

14.06.06
tiohn Drawing No. Rev.
modified
a
Anz.
13,06.06Szw
Date rhecIC
Date Name Kaiserslautern
Alteration
Model No.
1 1 . 2 3 4
tensionhydraulic;sequence:pre pressure
"builduptension pressure"
A manually
50 startgrouptension hydraulic by operator
0 oilleveltensionhydraulic "4.:"
tension hydraulic 1.1401HYS01-137701
liftingpressure 1 0 bar" V O A 01-B5002
startsequencepre pressure by operator
in automatic
D 60md
vertical roller millis running
S 'eanergize4/2wayvalve (3FtilM01.HYS014161041
pplytension
• IHYDACNr.17.21
B S 'eunergi ze4/2wayvalve BRRM01.HYS01-M61031
nlockpostsuction ducting
• IHYDACNr. 17.11
prepressure sequenz:
'energize3/2wayvalve 13F1,RMOI.HYS01-M61051 setpoint=1,4 x
S notreleasetensionpressure p1
HYDACNr. 181 actualtensionpressure kith,, 3FRM) Y501-135001
setpointtensionpressure=R,x 1,4 YlIVI(1111.HYS01-SET
actualtensionpressure p,„„, giAlYS01-B5001
setpointtensionpressure=R,x 1,4 se pom
sr liftingpressure "'L:10 bar"
3F1R1101.HY501-SET
ViitligS01-135002
C
oilleveltensionhydraulic "411:"
VAIFIDthY501-137702
R
tensionhydraulicoilpump3F1.11M8tHYS01-112001-17
S 'on.
IHYDACNr. 3)
operator input:
"releasetensionpressure p1" : bar
P1•111:1 PI salinlalpo 2,11

adjustingoperationpressure(pox 2,01
toprepressure IN x 1,41
de-energize
valve (1B1 energize
newmill start aftermillwas stopped
valve 1181 operationtensionpressure=pox 2,0
D PIAra Pow...1.0.4u all valve conditions in this sequence
HYDACvalves&Dumps conditions
RS"redlee-energize'3/2wayvalve (3FIRMIIHYS01-116105
asetensionpressure p1 HYDACNr. 17.2 energized
IHYDACNr. 181 HYDACNr. 11.1 de-energized
HYDACHr. 18 energized
explanations HYDACNr. 17.1 energized.
HYDACNr. 11.2 de-energized
seI-point setpointrange p1 HYDACNr. 27.1 de-energized
E .41 HYDACHr. 27.2 de-energized

start stoppump (3) HYDACNr. 28.1 de-energized
pump
131 HYDACNr. 28.2 de-energized
R.two HYDACNr. 28.3 de-energized
tension hydraulic
pumpHYDACNi. 3 switched on

Editor 21.12.05 Szwinqe
Check.28.12.05 Fan interlocking diagram
14.06.06H5hn Drawing No. Rev.
modified
a
Anz.
13.06.06Szw
Date Check
Stat.
Alteration
1 I 2 I 3 I 4
sequence: lifting rollers designation reference
"build up lifting pressure to 30 bar"

PIRSAHHHHL
A D liftingpressure">F111:30 bar" 3F1R1401.HYS01-135002
tension pressure PIRAHL
3F1RM01.HYS01-85001
readyto lift up rollers
6 0 m d vertical roller mill is running
e-energize4/2wayvalve fltlilD1NYS01-M6101
R lockpost-suction ducting
IHYDACNr. 17.11
Caution
5-10 sec Aslongasthe lifting pressure
t 0
1---I 3F1.13M01.HYS01-135002ishigher than
B 10barthe rollers areconsidered lifted.
'energize 2/2wayvalve 13F1111101NYS014161011 Topreventdamagethe rollersmust first
S lockingpistonringsidewhen lifting beloweredbeforechangingto another
IHYDACN .11.11 operationmodeor intolocal mode.
1sec
t 0
1 - 1
allvalveconditionsinthis sequence
Rle-energize-4/2wayvalve 13F1J0101.111"5014161041
lifting operation HYDACvalves& pumpsconditions
IHYDACKr. 11.21 de-energized
1sec HYDACNr. 17.2
t
I - 1 HYDACKr. 11.1 energized
C HYDACNr. 18 energized
S `energi
ze2/2wayvano F1.111101.1iTS01-1161041
"open/closetowardsflow divider" HYDACNr. 17.1 de-energized
IHYDACN. 27.11 HYDACNr. 112 energized
1 sec
t 0
1--i HYDACNr. 27.1 energized
HYDACNr. 27.2 energized
energize2/2wayvalve 11F1.11110111Y501-1.161111)
S "open/closetowards bypass" HYDACNr. 28.1 de-energized
IHYDACKr. 27.21 HYDACNr. 28.2 de-energized
1 sec
t 0 HYDACNr. 2B.3 de-energized
tension hydraulic
switched on
'energize" 2/2wayvalve 13F1R1101.11YS014161021 pumpHYDACKr. 3
S tensionpressure limitation
IHYDACNr. 1121
lift again:
60mdmillmaindriveis running
rollers are lifted
AL positioncylinder1 " H 2 - 5 mm" 3F1.11(MR00146501
na2 positioncylinder2 " H 2 - 5 mm"r"RD02-86501
positioncylinder3 " 1 1 2 - 5 mm"
101.1-RD03-86501
stop bro operator
E
liftingpressure " ' HHHIh264 bar";t1.411E01-85002
oillevel " < 1 . 1 . : " LSALL
R 3F1.121101.HYS01-87702
S tensionhydraulicoi poy1on2F111101HYS014120011
IHYDACKr. 31
50.1
Editor 21.12.05 SzwInc e
Check.28.12.05 H5hn interlocking diagram
14.06.06Hohn Drawing No. Rev.
modified
a
Anz.
13.06.06Szw
Date heck
Gebr.Pfeiffer AG 155 305 - 4 a Pale2
of 35
Stat.
Alteration
3
"build up lifting pressure to setpoint"
lifting pressure 2. 30 bar PIRSAHHHHL
3F1.111101.HYS01-85002
511sequence lifting, pump3 is running
energize"2/2wayvalve 13F1111101HYS01-1461116)
'open/closetowardsflow devider'
IHYDACNr. 27.1
'energize' 2/2wayvalve OFIIII1D1HYS01-M61071

"open/closetowardsbypass'
IHYDACNr. 27.2 PIRSAHHHHL
x1 F l i f t i n g pressure " 2 . HHH: 264 bar" 3F1.111101.HYS01-135002
L$A1.1.
stop a : " 3F1.111101.HYS01-137702
position cylinder 1 "H3: t25 x actual pos mm" HL
I RD01-86501
position cylinder 2 "HI 1,25 x actual pos. mm"
RD02-136501
position cylinder 3 "H3:1,25 x actual pos. mm'
position cylinder 1 " H 2 : mm" RD03-86501
+ 2 positioncylinder2 " 1 1 2 : mm" RIX11-86501
_al positioncylinder3 " 1 - 1 2 : m"
4RD02-136501
51,1rollers are lifted RD03-136501
R tensioninghydraulic pumplIFtRMOIHYS01412001i
'off"
1HYDAHr. 3
liftingpressure " . 30 bar" PIRSAHHHHL
3f121101.HYS01-85002
sequencelifting,pump3 is running
position cylinder 1
RISPIRD01-136501
arithmeticmeanof the 3cylinder positions
position cylinder 2
1)11.1TRD02-136501
position cylinder 3 WM03436501
arithmeticmeanof the 3cylinder positions Zaverage
NS''erelease
nergize' 2/2 wayvalve 13F1.RHOttlYS01-M6108
lifting pressurecylinder 1'
(time limeted impulses IHYDACNr. 28.11
1sec. on and1sec. of fl liftingpressure " . 30 bar" PIRSAHHHHL
3F1.RMO1HYS01-135002
511 s e quencelifting,pump3 is running
position cylinder 2 iMEI11111.RD02-136501
position cylinder 1 ilit:IRD01-86501
position cylinder 3 ft I I RD03-136501
1
arithmeticmeanof the 3cylinder positions ZI average
NS''reelease
nergize 2/2 wayvalve (3F1RHOIHYS01-116109
lifting pressurecylinder2"
(time limeted impulses I NYDAC
r . 28.2
1sec. on and1sec. off liftingpressure " . 30 bar" PIRSAHHHHL
3F1RM01.HYS01-135002
50Js e quencelifting,pump3 is running
position cylinder 3
itS1).M.ITRD03-136501
position cylinder 1 ISI IhRD01-86501
position cylinder 2 TIM:102-86501
1
arithmeticmeanof the 3cylinder positions ZI average
.':energize" 2/2 wayvalve 13F1RHOMYS01-116110
N 'release lifting pressurecylinder r
mehmeted impulses IHYDACN. 28.31
sec. on and1sec. off
CAD - System 30 NEYZAR RN, IRAN; MPS 4500 B
14.06.06 Hohn Drawing No. Rev. pa
a
Anz.
modified
13.06.06 Z W
Date IC heck
Gebr.Pfeiffer AG 155 305 - e3
f 35
Date )4ame Kaiserslautern Model No.
Alteration
Stat.
1 2 3 4
leveling out cylinder positions

A
50.1"rollers are lifted"
position cylinder 1 ITRD01-86501
position cylinder 2 4RD02-116501
_ , — position cylinder 3
leveling out Iimeted of
RD03-86501
cylinder positions
is finished are equal
tolerance
"3-5 mm"
mill is running
B
sequence: lowering rollers
release lifting pressure p3" 60md
vertical roller millis running
tensionhydraulic; safety stop "HEIH:" PIRSANHHHL
liftingpressure, p 3 = 264 bar 3F1.RM01.HYS01-135002
al leveling out
positionstensioncylinders1;2;3; ".HH:" is finished
areequal"difference" " c 5 mm"
startloweringrollers manual by operator
stoplowering(emergency stop) byoperator

R
'energize'4/2wayvalve 13M.RMO1HYS01-1161041
releaselifting pressure
• INYDAC Nr.11.21 allvalveconditionsinthis sequence
2 sec
t 0
HYDACvalves& pumps conditions
S HYDACNr. 17.2 energized

'de-energize'2/2wayvalvelF1.81101.8191-1161011 HYDACNr. 11.1 de-energized
R lockingpistonringsidenot active
HYDACNr. 16 energized
IHYDACNr.11.11
D HYDACNr. 112 energized
sequencelowering rollers HYDACNr. 28.2 de-energized
is active HYDACNr, 283 de-energized
tension hydraulic
pumpHYDACNr. 3 shut off

Editor 21.12.05 SzwInoe
Check.28.12.05 Hain interlocking diagram
F CAD - System 30 NEYZAR RM, IRAN; MPS 4500 ES
14.06.06
rohn Drawing No. Rev.
a
Anz.
modified
Alteration
13.06.06Szw
Date Check
Gebr.Pfeiffer AG
Kaiserslautern Model No.
155305 - 4 a of 35
Stat. Date Name
2 3 1 4-
check position tolerance
of lifting height 20 mm after
A setpoint "lifting height"
lowering rollers is active"
20mmafter setpoint lifting height" ZI average
position cylinder 1 f i r likRD01-06501

position cylinder 2
I H itiliRDD002310665501
B position cylinder 3 . 1
limeted of
tolerance
"3-5 mm"
8 7
Cylinder positions
warning outof tolerance

Editor 21.12.05 Szwinue
14.06.06Hiihn Drawing No. Rev. pa
a
modified
13.06.06Szw Gebr.Pfeiffer AG 155 305 - 4 a e5
Anz.
Stat.
Alteration
M--- 'heck
game Kaiserslautern ModelNo. i
of 35
3 4
sequence:tensionoperation pressure designation reference
"builduptension pressure"
lowering rollers is active"
tension hydraulic,
liftingpressure, " 4 : 10 bar" PIRSAHHHHL
3F1.RM01.HYS01-135002
"energize" 4/2wayvalve 1321HT050Y031
unlockpost-suction ducting
IHYDACHr. 17.11
'de-energize"2/2wayvalve 1321HT050Y021
tensionpressurelim tation
IHYDAC Nr.11.21 PIRSAHL
actualtensionpressure p , , , 3F1.111101.HYS01-85001
setpointtensionpressure=pox 2,0 setpoint
3F1.171.HYS01-SET
actualtension pressure PIRSA L
3F1.N 01.HYS01-135001
setpointtensionpressure=pox 2,0 setpoint
3F1.RM01.HY501-SET
liftingpressure ".L:10 bar" PIRSAHHHHL
3F1.111101.HYS01-135002
oilleveltensionhydraulic "41:" LSALL
3F1RMOtHYS01-137002
R
tensionhydraulicoilpump132117050M011 operationpressure sequence:
"on" setpoint= 2,0 x po
IHYDACHr. 31
explanations HYDACvalves& pumpsconditions
setpoint setpointrange p 1 HYDACNr. 11.1 de-energized

1:11.4 . r o a am
HYDACHr. 17.1 energized
stoppump 131
131startpulp
- 10bar HYDACNr. 27.1 de-energized
HYDACHr. 28.3 de-energized
tension hydraulic
pumpHYDACNr. 3 switched on
positiontensioncylinder1 "L:mm" ZISAHHHL

3F1.RM01.TRD01-B6501
n2
ALARM 3F1RMOITRD02-136501
grindingbedtoo low 3F1.8M01.712803-136501
positiontensioncylinder1 "H:mm" ZISAHHHL

3FIRM01.TRDIM-136501
ZISAHHHL
ALARM
I- - n 2 . 2 positiontensioncylinder2 "H:mm" 3F1RM01.TRD02-136501
positiontensioncylinder3 "H:mm" ZISAHHHL
grindingbedtoohigh 3F1.RMO1.TRD03-136501
CAD - System 30 GILAN RM, IRAN; MPS 4500 B
14.06.06Rohn Drawing No. Rev.
modified
a
Anz.
13.06.06Sz w
Date Check
Gebr.Pfeiffer AG 155310 - e6
of 35
Stat Date Name Model No.
1 2 3 4
3±0mf 40hpp
leveling out
A x min 1 0 min
R l y is finished
STARTgroup60vertical roller mill by operator
in automatic
60
vertical roller mill
maindrive ok
release mill
B
fromgearoilsupply&gear box
oiltemperature after cooler ",11H:60°C"
ItilliaLS01-TB101
offlowtoseg. thr. bearing "'L:296 Umin"
3F11401.GLS01-136301
D oilflow to gearbox '4:242 limin'gilifilM.GLS01-86302
0 "4.:0,8 bar'
oilpressurebeforeHP pumps gi.Ntasoi-B50
D "41:1,5 bar"
oilpressurebeforeHP pumps S.GLS01-B5001
postionballcockcoolingwater "II:open" R1111101.61.
C
oiltemp.segm.thrustbearing "41:15°C" IMMLS01-T81
D oiltemp.segm.thrustbearing "401:80°C" inELS01-T8103
D oilbathtemp.seg. thr. bearing ",11:75°C" Pirtitasol_T
D oilpressuregearbox " 4 4 , 8 bar" giA401.GLS0
D oilpressureradialbearing " 4 0 , 5 bar" MR01.61301-B5015
oilpressure at12seg. thr. bearing
0 1of12pressurebearing > H 1 0 0 bar"VitalitS01-B5002-85013
fromtension hydraulic
operationtensionpressure "4:1,3 x p0"
CSC
D temperaturepressureframe1 "41:50°C" RIMIHYS0141
temperaturepressureframe2 ">H:50°C" IftittilltHYS01-T8102
temperaturepressureframe3 ",11:50°C" IRVIIIIHYS 01-T8103
frommillmain drive
vibrationmillmaindrive "HHH:ok relais" Pli1111.DRU01-B9603
D windingtemp.millmaindrive " 41: " 304TS
I AHH39)141111,K811113
D bearingtemp.millmaindrive ">H: " 'FISAHH
YlOUNNI-B8104,86105
chaincontrolmaintenancedrive"H " 1,11101.AX001-134201
E
oilpressure at12seg. thr. bearing,,

PISAHHLL
1of12pressurebearing 4 : 2 0 bar"3F1.10101.61.91-0902-85D
ALARM rollers arelowered at grinding plate
liftingpressure(7.2) " 4 : 1 0 b a r " Mittglgls01-135002

14.06.06Hahn Drawing No. Rev. pa e
modified
a
Anz.
Stat.
Alteration
13.06.06Szw
Date Check
Gebr.Pfeiffer AG
Kaiserslautern
155 305—4 a of 35
Date Name Model No.
maindrive fault
shutoff mill
fromgearoilsupply&gear box
oiltemperature after cooler"41HH:65°C"
IPNALS01-T8101
3 sec
oilflowtoseg. thr. bearing *.LL:260 l/min PI.SD1.61501-B6301
3 sec
oilflowto gearbox "(LL:212 Umin"
3R.1481.GLS01-86302
oiltemp.segm.thrustbearing "4IHH:85°C"IBELS01-T8103
oilbathtemp.seg. thr. bearing",HH:80°C"
IRPIRGLS01-T8104
3 sec
oilpressuregearbox " . 1 1 : 0 , 5 bar" ;11.4101.6LS01-135014
oilpressureradialbearing "4:0,5 bar" P%01.6LS01-135015
30sec oilpressure at12seg. thr. bearing
1of12pressurebearing "41H:220 bar Will111191-135002-850B
operationlifting pressure " 4 : 1 0 bar" 3F11111

oilpressureseg. thr. bearing"<LL:15 bar° PISAHHLL
3F1111101.5L501-13902-1
12segmentedthrust bearings
stopmilldrive if:
- 4 pressurelimits " <LL:" or
- 2pressurelimits " <LL:" placed
sideby side
fromtension hydraulic
operationtensionpressure ".1.1415xp0" 3F1i61.HYS0
temperaturepressureframe1 ".H11:60°C"TT3Ri01.HYS01-18101
temperaturepressureframe1 "4IH:60°C"
temperaturepressureframe1 "c.HH:60°C"
111.1141HYS01-18103
frommillmain drive
3 sac
powerconsumptionmillmaindrive "41H* 3F1.81.10 1.0R1101-16001
windingtemp.millmaindrive " 4IH: " TISAHH
3F11IEDRUI1-61182182,13
bearingtemp.millmaindrive 4 I H : " 3FINSIDnu01-1193,8B105
3 sec
vibrationmillmaindrive"HH:S interlock
Snormaloperation Pt.G.DRU01-
+2 mm/s
3 sec
ALARM vibrocontrolandsensorsare "HHH: ok" 3kal.DRU01-139603
3 sec.
ALARM millmaindrivepowerconsumption ' 4 I ; " 1111411105RU01-T6001

Editor 21.12.05 Szwincie
CADSystem 30 NEYZAR RM, IRAN; MPS 4500 B
4.06.06 Hob Drawing No. Rev.
modified
a
Anz.
Alteration
3.06.06Szw
Date Check
Gebr.Pfeiffer AG
Kaiserslautern
155 305 - e8
of 35
3 I 4
grindingsystem ok
release mill rawmealtransport is "ok"
materialis existingondosing belt
30mfmillfan is " r u n n i n g "
temperature after mill " A : " TIRCSAHL

3F1.111101.YCT02-18101
seal air pressure . ,.
"fault" at filter system "client"
compressedair " f a u l t " "client"
fill level silos after mill "fault" "client"
fill levelmaterialbins " f a u l t ' "client"

grinding system
ALARMS
1..2
I1---1
e temperature after mill " 4 : " TIRCSAHL
3H.RM0INT02-11101
M I e i TIRCSAHL
t 0 temperature after mill " . 1 1 : " 3FtRM0tYCT02-18101
1--
2 ste
pressurebeforemill " . 1 1 : " PIRCSAHHL
I t 3F1M101.YCP01-85001
10 SIC
milldifferential pressure " A : " PDIRCSAHL
I.-. 00 1 3F1RHOtYCP02-85002
PDIRCSAHL
milldifferential pressure " 4 1 : " 3FtRHOIYCP02-85002
30mfmillfan is "running" "client"

grindingsystem fault
shut off mill ,0t__?1r4.3-80BE1
bucketelevatorexternalcirculationis running
—I—
5-77
?1
. — 1--I
, 0 three flapgatelockis running
D--70tfg
7.7i-r rawmealtransport is "ok"
o "client"
I—I materialisexistingondosing belt
6 0 m d millmaindriveis running
pressurebeforemill " 4 1 1 1 : 0 bar" PlRCSAHHL

Z SE
t
1--1 3F1.RM01.YCP01-85001
seal air pressure fault " AL "

14.06.06 Hahn Drawing No. Rev. pa
modified
a
Anz.
Alteration
13.06.06Szw
Date Check
Gebr.Pfeiffer AG
Kaiserslautern
155 305—4 e9
of 35
I 2 I 3 1 4
"switchon mill
withrollers lifted up"
A "mill operation"
powerconsumptionmillmaindrive "4" JIRSAHHL
3F1.D101.DRU0146001
ALARM 60mdvertical roller millis running
® millgroupis started
"cylinderpositions are equal°

B &
byoperator
start millmom drive
in automatic
maindrive is ok
grindingsystemis ok
04 0 h p p highpressurepumpsare runing
C maindrive fault
grindingsystem fault
d maintenancepostiondriveis running
R allvalveconditionsinthis sequence
vertical roller mitt main drive
S (3F1.RM01.DRU01-M1001) "on" 60md HYDACvalves& pumpsconditions
D
HYDACHr. 11.2 energized
E HYDACNr. 283 de-energized
tension hydraulic
shut off
pumpHYDACHr. 3

Check.28.12.05 Han interlocking diagram
14.06.06HOhn Drawing No. Rev. payo
modified
a
Anz.
13.06.06Szw
Date \Check
Stat.
Alteration
Date Name Kaiserslautern ModelNo. I
3 4
60md mill mandriveis running
61
Water injection
61wp water pumpis running

60md mill maindrive is running
S T A R T water injection by operator
R The injection nozzles are

energizesolenoid valve cleared with compressed air
S "closewater line' I FiRMONT1014161021 before the water injection
system is started.
nR
Sn-"energizesolenoidvalve(3F1.111101161.101-M61011
opencompressedair"time pulsed
10sec - ON
300sec - OFF
S
STARTwater injection by operator
60md mill maindriveis running

w i n d i n g temperature "41"
stator protector, waterpump ".1-1H"
STOPwater injection by operator
fill levelwatertank " A L : " !client) LSAHLL
3F1.11MO1.WTJ01-137703
se point • actual value sFeit.Rmoionit
3 y r joi-SET
setpointwateramountinputby operator
setpoint
waterflow;water injection FIC
3F1RM01.W1.101-85301
S fwraetgeurepnucympcoir3Ti.rgi.wii01-06001)
61wp
S r3aFfielittr.WYroii-1420011on"

Editor 21.12.05 Szwinue
Check.28.12.05 Hiihn interlocking diagram
14.06.06 bhn Drawing No. Rev. pa e
modified
a
Anz.
13.06.06Szw
Date Check
Gebr.Pfeiffer AG 155 305 of 35
Stat.
Alteration
1 2 I 3 4
Reserve

Check.28.12.05 Bohn interlocking diagram
14.06,06Hohn Drawing No. Rev.
modified
a
Anz.
13.06.06Szw
Date Check
Stat.
Alteration
1 2 I 3 4
60mdvertical roller millis running
al
sequencelowering rollers" is active
maintenancemodeor fillingofthe mill manually
by operator
70 positionof ballcockis opened ZSAH
3F1IV01.HYS01-134401
maintenancemodeor filling ofthe al gtilinritor
material feed
oillevelthreeflapgate lock "4L:" LSALL
3F1P101.HYS01-87702
oiltemp.3 flap gate lock TSAH
3F1.FV01.HYS01-87201
flap fault, three flapgate lock XSAHHHH
R 3F11VM.HYS01-XT803,4
threeflapgaelock,oil pump
S 13F1.FV01.HYS01-M2001) ' o n "
R
threeflapgateloth,Control unit
S (3PLFVOMYS01-XCC011 " o n 10tfg
• directionto millmanual " o n " client

twowaychuteinpostion to mill ZSH
3F1EFOICE101-134401
dvertergate 13F1CF01.CFJ01-M610(11
NS directionmill ' o n
metaldetectedbymetal detector "H: " QSAH
3E1.11T01.MTJ01-XCP01
directionhopper manual "on" client
L=10s n
dvertergate OF1.1F01.CF101-M61011
L directionreject await 'off'
speed switch "4" SSAL

3E1.1191.1 .15J01-137601
6 0 m d vertical roller millis running
R R
magneticseparator belt
S 13EUIS011361(114151011 3EtHS01115X11-T25011
metaldetectorin function XSH
3E1M1.01.MTJ01-84701
oR ()R
mobil detector
S 13E1.MT01.MT.101497011 " o n "
3 metaldetectorin function (client)
pullcordbelt conveyer "H: " (client)
beltmissalignmentbelt conveyer "H: " (client)
rotationmonitorbelt conveyer "4." (client)
0 R R
feedingbet conveyer
S DELIKHDRU01-M510113ElBal01111-1160011'err 10k
(client)

modified
14.06.06Holm Drawing No. Rev.pay3
a
Anz.
13.06.06Szw
Date theck
3 I 4
feedingbeltconveyer1is running
7013c
metaldetector in function (client)

pull cord belt conveyer " H: " (client)
belt missalignment belt conveyer " H: " (client)
rotation monitor belt conveyer (client I
0 R R
feedingbelt conveyer 2
S 13E113102.DRU01-M5101& 3E1.13C01DRU01-06001
(client)
1-871 setpoint weigh feeder 1

actual feed rate weigh feeder 1
"4"
runningfeedbackweigh feeder 1
Sweighfeeder1 I r o n ore
J feedcontroller 130.WEOUFRD1448011
S 13E1WE01.1111t101-11601111
J arecontroledbyfeedcontroller 1EtWE0EFR01414001)
87 setpointweighfeeder 2
actualfeed rateweighfeeder 2
runningfeedbackweigh feeder 2
c wegi hfeeder2 l i m e s t o n e '

J feedcontroller 13E1WED2CFRO1-04001)
c 13E1WE02DRi.101-060011
-.) arecontroledbyfeedcontroller 1RWE02.11R01-04101
setpointweighfeeder 3
actualfeed rateweighfeeder 3
runningfeedbackweighfeeder 3
c wegi hfeeder3 I n i e
J feedcontroller DRWE031FR01 014111
S 1311.WD13.DR11014160011
J arecontroledbyfeedcontroller 130.WE03.EFRO1-01.001

Check.28.12.05 Huhn interlocking diagram
CAD System 30 NEYZAR RM, IRAN; MPS 4500 B
14.06.06Huhn Drawing No. Rev. page
modified
a
Anz.
13.06.06Szw
Date Check
Gebr.Pfeiffer AG 155 305 - of 35
Stat
Alteration
Date N a m e Kaiserslautern Model No.
1 2 3 4
70bc beltconveyeris running

A
80 maintenancedrive bucket
806E02
elevator is running
external material
circulation I 70bc beltconveyeris running
-p_
rotation monitor "41.: "klientlnOlDRU01-131601
fill level ".11: "(client)
NOtDRU01-117701
R R
B bucketelevator drive
S I3F1.13E0tDRU 1-M5101) 'on' .1:21
Iclient)
vibratingconveyer(3F1 VCRBKS01-M5101
S 3FVICO1DRU01415101,M51021 "on"
C
Hardware bucket elevator

80BE01
is running
interlockig
overspeedmaintenance drive " 4 . : ' SSAH
3F1NOIAXDO1-B7601
E
S budcetelevator maintenance WPM
: I: 3114

Editor 21.12.05 Szwirme
Check.28.12.05 H8hn interlocking diagram
F CAD—System 30 NEYZAR RM, IRAN; MPS 4500 B
Gebr.Pfeiffer AGD
rawingNo.i55 305—4
14.06.06Hiihn Rev. pays
modified
a
Anz.
Alteration
13.06.06Szw
Date Check
a of 35
Stat. Date Name
1 2 3 4
Overall view
A
Stop sequence
Material feed External circulation
Group 70 Group 80
Vertical roller mill
Group 60
0-x min 0-x min

0- t D 1
I I
C Hotgas generator Gasflow routing Water injection
Group 35 Group 30 Group 61
0-x ohs
0 1
1---I
Dedusting
The switching on / - off of each group is in
Group 20 reverse order as the start sequence.
D
D-x min
0 1
I I
Tension hydraulic Meal removal
Group 50 Group 10
o-sow"
E H
After each mill drive operation the

Gear oil supply gear oil supply has to be kept for
about 120 min. This is also necessary
Group 40 during maintenance.
,
Hohn
14..06.06 Drawing No. Rev.
a
Anz.
modified
13.06.06Szw
Date Check
Gebr.Pfeiffer AG 155 305 - 4 a, of 35
Date Name Kaiserslautern
Alteration
Stat. Model No.
1 2 3 4
Interlockings for
B local operation,
maintenance or
commissioning

F CAD—System 30 NEYZAR RM. IRAN; MPS 4500 B
14.06.06Hahn Drawing No. Rev. p a n
a
Anz.
modified
Alteration
13.06.06Szw
Date Check
Gebr.Pfeiffer AG
155305 - 4 a of 35
Stat. Date Name
1 2 3 I 4
maintenanceoperation interlockings
A 30saf sealair fan is running

"classifier drive" start classifierdrivein maintenance local or
single mode
sealair pressure "ok" " . V
cs sealairpressure "fault" " . r LL:"
stopclassifierdrivein maintenance
local or
single mode
B currentconsumptionclassifierdrive "41:" EgillftSDR0146001
currentconsumptionseal air fan " > H " nil01.FNJ0146001
currentconsumptionseal air fan " . 1 . ' Nih01.FN.101-T6001
windingtemperatureclassifierdrive ". H " W.4101.SDR01-F3850'
Sfrequerq converter
classifierdrive 13FIRMOtS01101-1160011 'on
S dassifierdrive 13F1111101.SDRO1-II1O011305d
'en'
C
sa sealair fan is running
"mil fan drive"
start mill fan drive maintenance local or
single mode
sealairpressure "ok" " . L:"
sealair pressure "fault° M a c u.:,,

D
local or
stopmillfan drivein maintenance single mode
windingtemperaturemillfandrive "41H." TISAHH
F1F11110181-88)11,13882
bearingtemp.millfan drive TISAHH
"AK:" ARIOlf11101-138104,12105
bearingtemp.mill fan ".1-1H:" TISAHH
kl.g1 1-811106,138107
powerconsumptionmill fan ""NH:" 'F1.F11N.101-T6001
SSAHHH
—. vibrationmill fan ">I-IH:" 3F1.FN01.FN.101-139602
R R
E S mill fan, drive13F1.FN01.FNJO -M2001 'on" 3Onf

Check.28.12.05 Rohn interlocking diagram
14.06.06Hain Drawing No. Rev.
a
Anz.
modified
Alteration
13.06.06Szw
Date Check
Gebr.Pfeiffer AG
Kaiserslautern
155 305 - 4 a Pa%
of 35
Stat. Date N a m e ModelNo. i
1 I 2 3 4
maintenance operation interlockings

A "start local operation tension hydraulic"
allmaintenance operations start local operation XSAHHHHHH

arehandeledaccordingto the withkeyswitchS1 Ipressed1 3F1RHO1.HYS01-XT1302
HYDACcircuitdiagrammpage 5
liftingpressure p34 L:10 bar PIRSAHHHHL
rollers are lowered 3P1.RM01.HYS01-135002
6 0 m d vertical roller millis running

'de-energize" all solenoid valves
B RS 13F1.RM01.HYS01-M6101-M6110
IHYDACNr.17.2;11.1;16;17.1; 11.21
IHYDACNr.27.1;27.2;28.1;28.2; 28.31
localoperationwith maintained XSAHHHHHH
keyswitchS1 is started 3P1.RM01.HYS01-XTBD2
n R
greenlightH1"readyforlocaloperation"is activemhl
S (3F1RMOIHYS01-XT801
IHYDACdcuitdiagrammpage 51
C allvalveconditionsinthis sequence
HYDACvalves& pumpsconditions
HYDACNr. 18 de-energized
D
tension hydraulic
flushingpump operation
only in maintenance
flushingpumptensionhydraulic ' o n ' manual;
local
E
flushingpumpension hydraulic
NS (3F1.RM01.HYS01-XTB011"on"

'Editor 21.12.05 Szwincie
Check.28.12.05 Htitin interlocking diagram
14.06.06Rohn Drawing No. Rev. pay9
modified
a
Anz.
13.06.06Szw
Date Check
scat. Date Name Model No.
1 I 2 3 4
A
"lifting rollers"
lifting the rollers to a pressure "readyfor localoperation"is active

limitL:154.31 according to
HYDACcircuitdiagrammpage 5 start lifting rollers" with momentary XSAHHHHHH
localpushbutton S2 3F1.RM01.HYS01-XT802
stop"lifting rollers" with momentary XSAHHHHHH
localpushbutton S5 3EIRMOttlY501-XTB02
liftingpressure " . HH:69bar" (54.31 PIRSAHHHHL
B 3F1.111101.HY501-85002
R
S tensionhydraulicoil punpl3F1.111101.HY5014120011ceTh
[HYDACNr. 31
Caution
Aslongas the lifting pressure
C 3F1.RM01.HYS01-55002islower
than10bar, the rollers are lifted and
henceit mustbepossibletoswitch off
andchangeto anothersequence or
intolocal operation.
D
HYDACNr. 11.1 de-energlzed
E HYDACNr. 28.2 de-energized
tension hydraulic
switched on
pumpHYDACNr. 3

Check.28.12.D5 Hohn interlocking diagram
F NEYZAR RM, IRAN; MPS 4500 B
CAD - System 30
14.06.06Kohn Drawing No. Rev pay o
modified
a
Anz.
13.06.06Szw
Date Check
Stat.
Alteration
Date Name Kaiserslautern ModelNo. 1
1 2 3 4
"liftingpressure frame"
A
lifting thepressure frame

withoutrollers to a pressure
limit a: (54.41 according to
HYDACcircuitdiagrammpage 5
mh1 "ready for localoperation"is active

start "liftingpressureframe" with XSAHHHHHH
B momentarylocalpushbutton 53 3F1.11M01.HYS01-XT802
stop"liftingpressureframe" with XSAHHHHHH

momentarylocalpushbutton 55 3F1.111101.HY501-XT802
PIRSAHHHHL
liftingpressure " . H:16bar" (54.4) 3F1.111101.HY501-85002
S tensionhydraukoilpump13F1J1t101.1iY501-8200177r
(HYDACNr. 31
Caution :
C Aslongasthe lifting pressure
3F1.RM01.HYS01-85002islower
than10bar, the rollers are lifted and
henceit mustbepossible toswitch off
andchangeto anothersequence or
intolocal operation.
D
E HYDACNr. 28.2 de-energized
HYDACNr, 28.3 de-energized
tension hydraulic
switched on
pumpHYDACNr. 3

155 305 - 4 a Pan

14.06.06Hohn Drawing No. Rev.
modified
a
Anz.
13.06.06Szw
Date Check
Gebr.Pfeiffer AG of 35
Stat.
Alteration
1 2 3 4
"loweringrollersandpressure frame"
A
m "readyfor localoperation"is active

start lowering rollersandframe" with XSAHHHHHH
momentarylocalpushbutton 54 3F1.121401.HY501-XTB02
0 tensionhydraulicpumpis running
B start lifting rollers" with

momentarylocalpushbutton 52
XSAHHHHHH
3F1.RMOtHY501-XTB02
start lifting pressureframe" with XSAHHHHHH
momentaryfocalpushbutton S3 3F1.18101.HY501-XTB02
S
Aa R
liftingpressurep3.10 bar
rollers are lowered
"energize 4/2wayvalve BF1.11M01.11Y501-M61041
releaselifting pressure
PIRSAHHHHL
3F1RM0111Y501-115002
IHYDACNr. 17.21
HYDACHr. 18 de-energized
D HYDACNr. 171 de-energized
tension hydraulic
E
1-
14.06.06Hahn Drawing No. Rev.
modified
a
Anz.
13.06.06Szw
Date Check
Gebr.Pfeiffer AG 155 305 - 4 a PaY2
of 35
Stat.
Alteration
1 I 2 3 4
maintenanceoperation interlockings designation reference
"maintenanceposition drive"
3F1.RM01.AXDO1-M2001
10min
t 0
1---1
app highpressurepumpsare running
TISAHH
motorwindingtemp.millmaindrive " . H " 11118112181411183t12,138
0 TISAHH
motorbearingtemp.millmaindrive " . H 3FLPHOLDRU01-811104,1
3 60md millmaindrive isrunningin automatic
3N.111101.AX
chaincontrolservicedrive is"H:able to run`
local / or
start position drive single mode
ballcock;coolingwater o p e n "
3AA1101.GLS01-64401
oilpressure after cooler " . 1 : 0,8 bar" IGLS01-B5014
3 oilflow toseg. thr. bearing "4: 296 l/min" p,1101.GLS0
oilflowtogearbox " 4 1 . : 242 1/min" A§.111.6LS01-B6302
3 oilpressurebeforehppumps"41.: 0,8 bar" 51.111`MGLso
ofpressurebeforehppumps "'H:1,5 bar
oilpressureradialbearings " A : 0,5 bar" gt[101.GLS01-B5015
temp.segm.thrust bearings "41: 15"C"IMILLS01-T8103
3 temp.segm.thrust bearings "AN: 80°C"
INELS01-T8103
0 — olltemp.segm.thr. bearings "'H: 75°C"MI501-18104
a oiltemperature after cooler ">HH: 60°C" ihWRILS01-T
"cylinderpositionsare equal' rollersare lifted
stopmaintenancepostion drive local / or

single mode
TISAHH
motorbearingtemp.millmain drive HH" 3F1M1DRUOI-BINIF,B8105
motorwindingtemp.millmain drive ". HH " TISAHH
fUnI1C8111-8111,111112,11
3sec
t oilflowtoseg. thr. bearing"41.1.:260 1/min"RhiGLS01-66301
3sec
t 0 oilflowtogearbox " a : 212 1/min" P1.16181.GLS01-116302
I-1 3 sec
t oilpressure after cooler " ( L b 0,5 bar"glig81.001-35014
3sec 1--I
t oilpressurebeforehppumps"41.1.:0,5 bar";1.4i6LS01-135001
1-1
temp.segm.thrust bearings"4141: 85°C"
INALS01-T8103
oiltemp.segm.thr. bearings "41H: 80°C"I Wil.a.501-T8104
oiltemperature after cooler "411-111: 65°CIIVEGLS01-T8101
3sec
t 0 oilpressureradial bearings"41:0,5 bar" ;13101.GLS01-135015
1--I
0 IA* highpressurepumpsare running
R
maintenanceposition drive
SL 13F1RM01.AXDO1-M20011 "on" mpd
L=(15-30) min

Editor 2112.05 Szwinoe
Check.28.12.05 Huhn interlocking diagram
14.06.06FlOhn Drawing No. Rev.
modified
a
Anz.
Alteration
13.06.06Szw
Date Check
Gebr.Pfeiffer AG
Kaiserslautern
155 305 - 4 a of 35
scat Date Name Model No.
2 3 1 4
maintenanceoperation interlockings designation reference
"milmain drive"
3F1.RMO1DRU01-M1001
10 min
t D highpressurepumpsare running
D TISAHH
motorwindingtemp.millmain drive ".1.1" 3FUNIDRU11-113131.1111
a motorbearingtemp.millmain drive H" TISAHH
3FIMERU0I-88I0W105
D mpd maintenancepostiondriveis runnung
chaincontrolservicedriveis"H:able to run" 9161:11.AXD
local / or
start mill drive single mode
ballcock;coolingwater " H : open" 01.61.501-84401
D oilpressure after cooler " 4 : 0,8 bar" .GLS01-B5014
D oilflow toseg. thr. bearing "4: 296 l/min" P1111.181.CILS01-136301
oilflow togearbox " 4 : 242 Vinin"3F1S01.GLS01-136302
D oilpressurebeforehppumps " 4 : D,8 bar"gs111011.61.S01-115001
D oilpressurebeforehppumps"41:1,5 bar"Mai.GLS01-135001
D oilpressureradial bearings"4: 0,5 bar" MilOIRS01-B
temp.segm.thrust bearings "41:15°C" ifIVARGLS01
temp.segm.thrust bearings "AH: 80°C"
if1VE6LS0148103
oiltemp.segm.thr. bearings "41: 75°C"IR411111.GLS0148104
D oiltemperature after cooler ".HH: 60°C"
3R1VA01GLS01-T8101
"cylinderpositionsare equal" rollers are lifted
stopmillmain drive local / or

single mode
motorbearingtemp.millmaindrive H H TISAHH
3FtRIEDRI101-1111011,BB
motorwindingtemp.millmaindrive "41H " ANI81-88181,81174113
3 sec
t 0 oilflow toseg. thr. bearing "41: 260 l/min"YFr11141.11S01-06301
sec 1--1
3 t 0 oilflowtogearbox " 4 1 : 212 I/min" FISALL 3F1.RM0IGLS01-86302
1 - 11 3 sec
t 0 oilpressure after cooler ".:LL: 0,5 bar"M111101.GLS01-85014
3 set 1--1
t 0 oilpressurebeforehppumps "41: 0,5 bar" .1111101t8LS01-135001
1--1
temp.segm.thrust bearings".111-1H: 85°C"
IMNGLsol-T8103
oiltemp.segm.thr. bearings "41H: 80°C"Iff.OPI.GLS01-T8104
3 sec
oiltemperature after cooler ".1-1HH: 65°CNIN.GLS01-T
t—
I 0 oilpressureradial bearings"4: 0,5 bar" [11.WH01.GLS01-135015
1
highpressurepumpsare running
millmaindrivein maintenance60m
S 13PLRM01.DRU01-M10011 "on"

14.06.06H5hn Drawing No. Rev.
modified
a
Anz.
Alteration
13.06.06Szw
Date Check
Gebr.Pfeiffer AG
Kaiserslautern
155 305 - 4 a pays
of 35
Stat, Date Name Model No.
date or rail 9 . 2 0 0 6
department: TP rev.-no.: 0 1
GEBR. PFEIFFER AG List of measuring points made by: H o p p e rev. date: 06.06.2006
Kaiserslautern Liste der Meastellen made on: 1 4 . 0 7 . 0 5 checked H n
no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
client! Neyzar Qom Cement Company, Iran project: Grinding plant MPS 4500 B; Neyzar RM order no.: 2 2 347 2 2 366
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID / Interlocking schematic no.: 1 5 5 304- 0 / 1 5 5 305.4
Code Do measuring range Effect
Item according to Designation Appliance Manufacturer Type cu Sup- Scale range Remarks
DIN 19 227 co plier Dimension Limit F u n c t i o n
part 1 de Output signal value
Kennzeichen Do Mellbereich Auswirkung
Pos.- nach Bezeichnung Gerat Hersteller Typ ku Lief& Skalenbereich Bemerkungen
Nr. DIN 19 227 co rant Einheit Grenz- Funktion
Tell 1 de Ausgangssignal wert
10 M e a l removal a c c o r d i n g to client's specifications

Mehlabtransoort n a c h Kundenangabe
3F1.RF01. rotary lock1 after cyclone, Zero speed switch IFM DI 0001 GP! 5....300 L alarm,
DRU01- SSAL zero speed switch Stillstandswachter SMD drive stop
B7601 Zellenschleuse 1, nach Zyklon Imp/min
Drehwachter contact
3F1.RF02. rotary lock2 after cyclone, Zero speed switch IFM DI 0001 S GP! 5....300 L alarm,
DRU01- SSAL zero speed switch Stillstandswachter 0 SMD drive stop
B7601 Zellenschleuse 2, nach Zyklon 0 Imp/min
Drehwachter 4 contact
20 D e d u s t i n q a c c o r d i n g to clien 's specifications

Enstaubung n a c h Kundenangabe
3F1.BF01. filter extracting screw initator 0... L i alarm,

SCJ01- SSAL zero speed switch CL (drive
i stop
B7601 Filteraustragschnecke Initator Hz
Drehwachter contact
A 00W
List of measuring points

Meas_list Neyzar_450013_01_CL.xls 1129
data of p i ' 7 . 2 0 0 6
GEBR. PFEIFFER AG List of measuring points made by: H o p p e rev. date: 0 6 . 0 6 . 2 0 0 6

no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
client: Neyzar Qom Cement Company, Iran project: Grinding plant MPS 4500 B; Neyzar RM order no.: 2 2 347 ... 22 366
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID / Interlocking schematic no.: 1 5 5 304- 0 1 1 5 5 305- 4
DIN 19 227 co plier Dimension _ Limit F u n c t i o n
Kennzeichen Do MeRbereich Auswirkung
Pos.- nach Bezeichnung Gerat Hersteller Typ ku Liefe Skalenbereich Bemerkungen
Nr. DIN 19 227 co rant Einheit Grenz- , F u n k t i o n
Teil 1 de Ausgangssignal wed
30 G a s flow r o u t i n g
Gaswege
3F1.RM01. seal air fan, amperemeter 0... 20 H: s t o p classifier and mill

FNJ01- IISAHL electric current consumption CL 0... 20 L: s t o p classifier and mill
T6001 Sperrluftgeblase, Amperemeter A
Stromaufnahme 4...20 mA
3F1.RM01. seal air pressure, roller 1 pressure switch Endress & Ceraphant T P GP 0 ... 100 -L.:0,7,Ariorninal.pressure: alarm ' : -
Li; '0,5xnOnicnirpiessoire:, stop classifier
FNJ01- PISALL with local indication Hauser PTC 31- 0 0 ... 100
,:::„rmitiacornd
B7001,67002 Sperrluftdruck, Walze 1
Vorortanzeige
Druckschalter mit A4B1-
1CAE1A
0
1
mbar
contact I power sUPpiii4a..,:;.:;;„„e ,..,
3F1.RM01. seal air pressure, roller 2 pressure switch Endress & Ceraphant T P GP 0 ... 100 L 0,7 inoriiinalPreissure:'alaith:T
FNJ01- PISALL with local indication Hauser PTC 31- 0 0 ... 100 :11.4 0,5x1nOminaliressui0; stop Oiassifier
B7003,B7004 Sperrluftdruck, Walze 2 Druckschalter mit A4B1- 0 mbar -11Thl:','''?,.',;':100al indication
Vorortanzeige 1CAE1A 1 contact power s u p p l i : ; 2 4 . . , , , - , - -
3F1.RM01. seal air pressure, roller 3 pressure switch Endress & Ceraphant T P GP 0 ... 100 L: 0,7 x nominal pressure ajar
.-
FNJ01- PISALL with local indication Hauser PTC 31- 0 0 ... 100 LL: 0,5 x nominal pressure stoo,claitifier,
B7005,B7006 Sperrluftdruck, Walze 3 Druckschalter mit A4B1- 0 mbar - liocat indisi—tiOri
Vorortanzeige 1CAE1A 1 contact power supply. 24 DO''-'2--"-clej l''''-

dale or pri. 1 7 . 2 0 0 6
no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
client: Neyzar Qom Cement Company, Iran project: Grinding plant MPS 450013; Neyzar RM order no.: 2 2 347 ... 22 366
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID / Interlocking schematic no.: 155 304- 0 / 155 305.4
Kennzeichen Do Meabereich Auswirkung
Pos.- nach Bezeichnung Gerat Hersteller Typ ku Liefe- Skalenbereich Bemerkungen
3F1.RM01.SDR01
3F1.RM01. classifier, evaluation by 0 ... 2200 H: 'interlocking (diagram page 4)
SDR01- SIRCAH speed frequency converter CL 0... 2200
B7501 Sichter Auswertung im 1 / min 1Al setpoint
Drehzahl Frequenzumrichter 4...20 mA
3F1.RM01. classifier, Input by operator 1
SDR01- SETPOINT speed setpoint in contol system CL
SET Sichter Eingabe in Visu I
Drehzahl Sollwertvorgabe vom Operator
3F1.RM01. classifier, drive, evaluation by 0... 125 H: alarm
SDR01- IIRSAHL power consumption frequency converter CL 0... 125 L: :interlocking (diagram page 4)
T6001, Sichterantrieb Auswertung im I A
Stromaufnahme Frequenzumrichter 4...20 mA
3F1.RM01. classifier, drive, PTC evaluation by 0 ... 140 H alarm
SDR01- TSAH winding temperature frequency converter CL 0 ... 140 interlocking (diagram page 4)
B8501, Sichterantrieb PTC I °C
Wicklungstemperatur Frequenzumrichter change over contact
3F1.AS01.GLSO1
3F1.AS01. separator, gearbox Pt 100 + Flender W 6100-3 GP/ 0...100 LL:-20 alarm; pump+ fan can not be started
GLS01- TISAHHHLLgear oil temperature Head transmitter Flender/Jumo Fle -50...150 L: 55 s t o p pump + after 5 min fan
B8101 Kopftransmitter nder °C H:65 s t a r t pump + fan
Sichterantrieb 4...20 mA HH: 75 I alarm
Getriebeoltemperatur HHH:100, stop classifier drive

Meas_list Ney-zar_450013_01_CL.xls 3/29
date of wit . 7 . 2 0 0 6
department: TP rev.-no.: 01
GEBR. PFEIFFER AG List of measuring points made by: Hoppe rev, date: 06.06.2006
Kaiserslautern Liste der Meastellen made on: 14.07.05 checked Hn
no.: 200 500 591 checked 07.06.2006
(leant. Neyzar Qom Cement Company, Iran Project: Grinding plant MPS 4500 B; Neyzar RM order no.: 2 2 347 ... 22 366
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID I Interlocking schematic no.: 1 5 5 364- 0 I 155 305- 4
part 1 de Output signal value ,
Nr. DIN 19 227 cc rant Einheit Grenz- Funktion
3F1.AS01. separator, gearbox level limit switch Flender FTL 20 001B GP/ L: stop classifier
GLS01- LSAL oil level Endress+Hauser Fle drive
B7701, Sichterantrieb, Getriebe, Niveau-Schalter nder mm
Olstand change over contact
3F1.AS01. gear oil supply, differential pressure Flender 20.25.2,F2 GPI 0...16 H:2,0 a l a r m
GLS01- PDIAH filter contamination indicator switch_ Fie
B7001, Gethebeolversorgung, Druck- nder bar
Flender (20) Filterverschmutzungsanzeige MeRschalter change over contact
3F1.FN01.FNJ01
3F1.FN01. mill fan, drive MCC 0... H 'alarm
FNJ01- JIRSAHH power consumption CL 0... HH I f a n stop
T6001, MOhlengeblase, Antrieb, MCC kW
Leistungsaufnahme 4...20 mA
3F1.FN01. mill fan, drive 3 x PT100 H 'alarm
FNJ01- TISAHH winding temperature drive 3 x PT100 CL HH f a n stop
B8101,B8102, MOhlengeblase, Antrieb, oc
B8103 Wicklungstemperatur PT 100
3F1.FN01. mill fan, drive 2 x PT100 H a l a r m
FNJ01- TISAHH bearing temperature drive 2 x PT100 CL HH f a n stop
B8104,138105 MOhlengeblase, Antrieb, °C
Lagertemperatur PT 100

Meas_list Neyzar 4500B_01_CL.xls 4/29
date of on 0 . 2 0 0 8
no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
client: Neyzar Qom Cement Company, Iran I oroiect: Grinding plant MPS 4500 B; Neyzar RM order no.: 2 2 347 ... 22 366
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID I Interlocking schematic no.: 155 304- 0 I 155 305- 4
Item according to Designation Appliance Manufacturer Type
cu Sup- Scale range Remarks
DIN 19 227 co plier Dimension Limit 1 Function
part 1 de Output signal value 1
Pos.- nach Bezeichnung Gerat Hersteller Typ ku Liefe Skalenbereich 1 Bemerkungen
Nr. DIN 19 227 co rant Einheit Grenz- I Funktion
Teil 1 de Ausgangssignal wert
3F1.FN01. mill fan, 2 x PT100 Dittmer vent0209-HRF T GP/ 0...150 H ;alarm
FNJ01- TISAHH bearing temperature fan 2 x PT100 0 VO 0...150 HH f a n stop
B8106,B8107, MOhlengeblase, 2 x.transmitter INOR APAQ-HRF 0 °C
Lagertemperatur Geblase 2 x Mellumformer 3 4...20 mA (2 wire)
3F1.FN01. mill fan. vibration sensor BrOel & Kjaer VS068 0...20
FNJ01- SIR vibration Vibrationssensor 0...20
T9601 MOhlengeblase, measuring converter S GP/ mm/s
Vibration Vibrationsmeflumformer 0 VO 4...20mA
3F1.FN01. mill fan. contacts Briiel & Kjaer Vibrocontrol 0...20 H: 4,5 alarm local adjustment
FNJ01- SSAHHH vibration Relaiscontakte 920 0...20 NH: 7,1 stop drive at vibrocontrol
B9601,B9602, MOhlengeblase, mm/s I HHH: o k relais vibrocontrol is ok
B9603 Vibration 2x contact + ok contact
3F1.FN01.TVJ01
3F1.FN01. damper ahead of mill fan, torque switch AUMA S A R 07.5 E GP/ 30...60 H drive stop
TVJ01 XSHL drive, torque switch GFM125.3A/Z4.:1 VO 30 L drive stop
B3701,B3801 Klappe vor MOhlengeblase Drehmoment- 0 Nm
Antrieb, Drehmomentschalter schalter 1 change over contact
3F1.FN01. damper ahead of mill fan, limit switch AUMA SAR 07.5 E GP/ 0 ... 100 H : d r i v e stop according to
TVJ01 ZSHL position Endschalter GFM125.3/VZ4.:1 VO 0 ... 100 L ; d r i v e stop AUMA
B3201,B3401 Klappe vor MOhlengeblase 0 % terminal plan
Stellung 1 contacts
0 r

Meatlist_Neyzar_450013_01_CL.xls 5129
dote of pri ' 7 2006
no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
client Neyzar Qom Cement Company, Iran project: Grinding plant MPS 4500 B; Neyzar RM order no.: 2 2 347 ... 22 366
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID / Interlocking schematic no.: 155 304- 0 1 155 305- 4
DIN 19 227 co pller Dimension Limit Function
Kennzeichen Do Mel%bereich Auswirkung
Nr. DIN 19 227 co rant Einheit Grenz- , Funktion
Tell 1 de Ausgangssignal wert ,
3F1.FN01. damper ahead of mill fan, bimetal trip _ AUMA SAR 07.5 E GP/ 0...140 H I drive stop
TVJ01 TSH drive, winding temperature GFM125.3NZ4.:1 VO KMS TP
B8501 Klappe vor Miklengeblase Bimetallschalter 0 °C 140 / 001
Antrieb, Wicklungstemperatur 1 contact
3F1.FN01. damper ahead of mill fan, measuring cony. AUMA SAR 07.5 E GP/ 0 ... 100 H drive stop
TVJ01 ZI Megumforrner GFM125.3/VZ4.:1 VO 0 ... 100
B1201 Klappe vor Mithlengeblase 0 `1/0
Stellung 1 4...20 mA (2 wire)
3F1.TV01.TVJ01
3F1.TV01. damper in recirculation line torque switch AUMA SAR 10.1 GP --- H drive stop
TW01 XSHL drive, torque switch --- L drive stop
B3701,63801 Klappe in Umluftleitung Drehmoment- ---
Antrieb, Drehmomentschalter schalter change over contact
3F1.TV01. damper in recirculation line limit switch AUMA SAR 10.1 GP 0 ... 100 H drive stop
TVJ01 ZSHL position Endschalter 0 ... 100 L drive stop
B3201,63401 Klappe in Umluftleitung
Stellung contacts
3F1.TV01. damper in recirculation line bimetal trip AUMA SAR 10.1 GP 0...140 H drive stop
TVJ01 TSH drive, winding temperature
B8501 Klappe in Umluftleitung Bimetallschalter °C
Antrieb, Wicklungstemperatur contact

Mess _list Neyzar 450013_01_CL.xls 6/29
date of pd . 1 7 2 0 0 5
Kaiserslautern Liste der MeBstellen made on: 1 4 . 0 7 . 0 5 checked H n
no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
client! Neyzar Qom Cement Company, Iran project: Grinding plant MPS 4500 B; Neyzar RM I order no.: 2 2 347 ... 22 366
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P& ID / Interlocking schematic no.: 155 304.0 I 155 305- 4
DIN 19 227 co plier Dimension Limit Function
3F1.TV01. damper in recirculation line measuring cony. AUMA SAR 10.1 GP 0 ... 100 H drive stop
TVJ01 ZI Meflumformer 0 ... 100
B1201 Klappe in Umluftleitung ok
Stellung 4...20 mA (2 wire)
3F1.TV02.TVJ01
3F1.TV02. fresh air damper torque switch AUMA SAR 07.5 GP --- H drive stop
TVJ01 XSHL drive, torque switch --- L drive stop
B3701,B3801 Frischluftklappe Drehmoment- ---
Antrieb, Drehmomentschalter schalter change over contact
3F1.TV02. fresh air damper limit switch AUMA SAR 07.5 GP 0 ... 100 H drive stop
TVJ01 ZSHL position Endschalter 0 ... 100 L drive stop
B3201,B3401 Frischluftklappe
Stellung contacts
3F1.TV02. fresh air damper bimetal trip AUMA SAR 07.5 GP 0...140 H d r i v e stop
TVJ01 TSH drive, winding temperature
B8501 Frischluftklappe Bimetallschalter °C
Antrieb, Wicklungstemperatur contact
3F1.TV02. fresh air damper measuring cony. AUMA SAR 07.5 GP 0 ... 100 H d r i v e stop
TVJ01 ZI Megumformer 0 ... 100
B1201 Frischluftklappe ok
Stellung 4...20 mA (2 wire)

Meas_list_Neyzar 450013_01_CL.xls 7129
date of pri , 1 . 2 0 0 6
no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
client: Neyzar Qom Cement Company, Iran project: Grinding plant MPS 450013; Neyzar RM order no.: 2 2 347 ... 22 366
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID I Interlocking schematic no.: 1 5 5 304- 0 I 1 5 5 305.4
part 1 de Output signal value I
Kennzeichen Do Me6bereich Auswirkung
40 G e a r box and gear oil supply F l e n d e r gear box, lubricating unit: 3F1.RM01.GLSO1
Getriebe and Getriebeolversorgunq
lubricating unit
3F1.RM01. gear oil supply, differential pressure Eppensteiner 40 FLD 0120 G25 GP/ 0...585 H:2,0 alarm
GLS01- PDIAH filter contamination indicator transmitter GB Flen
B7001 Getriebeblversorgung, Druck- A2.0GW0200P 040 der bar only with
Flender (20) Filterverschmutzungsanzeige Meflumformer change over contact local indication
3F1.RM01. gear oil supply, oil Pt 100 + Flender F 6100-3 M GP/ -50...150 HHH:65 stop mill drive
GLS01- TIRSAHHH temperature after cooler Head transmitter Flender/Jumo GB Flen HH:60 a l a r m
18101 Getriebeolversorgung, Kopftransmitter 040 der °C H:30 .release PDIAH
Flender (65) Oltemperatur nach KOhler 4...20 mA (2 wire) filter contamination indicator
3F1.RM01. gear oil supply, flow transmitter Flender W5927 GP/ 0...385 L: 296 alarm
GLS01- FISALL oil flow to seg. thr. bearing Stromungswachter GB Flen LL:260 stop mill drive
B6301 GetriebeOlyersorgung, 040 der l/min only with
Flender (82) oldurchflull zum Seg.drucklager 4...20 mA(2wire) not linear local indication
3F1.RM01. gear oil supply, flow transmitter Flender W5927 GP/ 0...385 L: 242 alarm
GLS01- FISALL oil flow to gear box Stromungswachter GB Flen LL:212 stop mill drive
B6302 Getriebeolversorgung, 040 der l/min only with
Flender (83) oldurchflu6 zum Getriebe 4...20 mA(2wire) not linear local indication

dale of pr 0 7 2006
Kaiserslautern Liste der MeRstellen made on: 1 4 . 0 7 . 0 5 checked H n
no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID I Interlocking schematic no.: 155 304- 0 1 155 305- 4
3F1.RM01. gear oil supply, heating Pt 100 + Flender F 6100-3 M GP/ -50...150 HHH:31heater off
GLS01- TISAHHHL circuit, oil temperatur Head transmitter Flender/Jumo GB Flen L:25 start heating circuitpump
T8102 Getriebeolversorgung, Kopftransmitter 040 der °C HH:15 release low pressurepump
Flender (265) Heizkreislauf, Oltemperatur 4...20 mA (2 wire) H: 0 release heatingcircuit pump
3F1.RM01. gear oil supply, oil preheater, temperature Funke included GP/ 60...120 H:80°C oil heater off
GLS01- TSH security switch, temperature switch in oilheater GB Flen
B7201 Getriebeolversorgung, Olvorwarmer Temperaturschalter 040 der °C
Flender (290) Sicherheitsabschaltung, Temperatur change over contact
3F1.RM01. gear oil supply, oil pressure pressure Danfoss MBS3050- GP/ 0...10 H: 1,5 alarm
GLS01- PISAHLL before high pressure pumps transmitter 2011-5GB04 GB Flen L: 0,8 alarm
B5001 Getriebeolversorgung, Druck vor Druck- 040 der bar LL: 0,5 stop high pressure pumps
Flender (350) den Hochdruckpumpen Mellumformer
gear oil supply, oil pressure 14 x pressure 14 xDanfoss MBS3050- GP/ 0...250 HH: 220 stop mill drive 1switch >220 bar
PISAHHLL at segmented thrust bearings transmitter 3411-5GB04 Flen — longer then 30 s
3F1.RM01. Getriebeolversorgung, Druck an 14 x Druck der bar alarm
GLS01- den Segmentdrucklagern Meflumformer GB 4...20 mA (2 wire) _
B5002-65013 040 alarm
LL: 15 stop mill drive if 5 switches < L
or if 2 switches
Flender (358) side by side < L
3F1.RM01. gear oil supply, cooling water initiator TelemecaniqueXS1-M18MA230 GPI H i n t e r l o c k i n g release mill &
GLS01- ZSAH ball cock , position "open" Initiator GB Flen oil pumps
B4401 Getriebehlversorgung, KOhlwasser 040 der alarm if ball cock is
Flender (510) Kugelhahn; Position "offen" change over contact not open

Meas_list Neyzar_45008_01_CL.xls 10/29
date of ph 1 7 . 2 0 0 6
Kaiserslautern Liste der MeRstellen made on: 1 4 . 0 7 . 0 5 checked H n
no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
client: Neyzar Corn Cement Company, Iran project: Grinding plant MPS 4500 B; Neyzar RM I order no.: 2 2 347 2 2 366
GP: Gebr. Pfeiffer AG, Kaiserslautern CL; Client P & ID / Interlocking schematic no.: 155 304- 0 / 155 305- 4
Kennzeichen Do Melibereich Auswirkung
Nr. DIN 19 227 co rant Einheit _ Grenz- Funktion
Tell 1 de Ausgangssignal welt
3F1.RM01. gear oil supply, cooling water initiator Telemecaniquex s 1 - M 1 8 M A 2 3 0 GP/ H: a l a r m : if ball cock is closed
GLS01- ZAH ball cock , position "closed" Initiator GB Flen
B4201 Getriebeolversorgung, KOhlwasser 040 der
Flendery (510 Kugelhahn; Position "geschlossen" change over contact
gear box
3F1.RM01. gear box, temperature in Pt 100 + Flender W 6100-4 M GP/ -50...150 HHH:85 stop mill drive
GLS01- TIRSAHHH segmented thrust bearing Head transmitter Flender/Jumo GB Flen HH:80 alarm
T8103 Getriebe, Oltemperatur Kopftransmitter 040 der °C H:15 r e l e a s e high presure pumps
Flender (800)Segmentdrucklager EL=315mm 4...20 mA (2 wire) land mill main drive
3F1.RM01. gear box, segmented thrust Pt 100 + Flender W 6100-3 M GP/ -50...150 HH:80 !stop mill drive
GLS01- TIRSAHH bearings, oil temperature Head transmitter Flender/Jumo GB Flen H:75 a l a r m
T8104 Getriebe, Segmentdrucklager, Kopftransmitter 040 der °C
Flender (805) Oltemperatur Immersion tube lenght: 100mm 4...20 mA (2 wire)
3F1.RM01. gear box, oil temperature Pt 100 + Flender F 6100-3 M GP/ -50...150 H: 16 heater (810) off
GLS01- TSHL near cartridge heater Head transmitter Flender/Jumo GB Flen L: 10 heater (810) on
T8105 Getriebe, Oltemperatur Kopftransmitter 040 der °C
Flender (820) bei Patronenheizkorper Immersion tube lenght: 100mm 4...20 mA (2 wire)
3F1.RM01. gear oil supply, temperature temperature Eberle 17452 GP/ 0...140 H:40°C heater off
GLS01- TSH security switch cartridge heater switch GB Flen
B7202 Getriebeolversorgung, Temperatur Temperaturschalter 040 der °C
Flender (825)Sicherheitsabschaltung, Patronenheizk. change over contact

date of Pr ' 1 7 . 2 0 0 6
GEBR. PFEIFFER AG List of measuring points made bv: H o p p e rev. date: 0 6 . 0 6 . 2 0 0 6
Kaiserslautern Liste der Melastellen made on: 1 4 . 0 7 . 0 5 checked H n

no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
client: Neyzar Qom Cement Company, Iran proiect: Grinding plant MPS 4500 B; Neyzar RM order no.: 2 2 347 2 2 366
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID I Interlocking schematic no.: 1 5 5 304.0 / 1 5 5 305.4
Pos.- nach Bezeichnung Gerat Hersteller Typ ku Liefe. Skalenbereich Bemerkungen
3F1.RM01. gear oil supply, pressure Danfoss MBS3050- GP/ 0...10 LL:0,5 stop mill drive
GLS01- PISALL oil pressure gear lubrcation transmitter 2011-5GB04 GB Flen L:0,8 alarm
B5014 Getriebeolversorgung, Druck- 040 der bar
Flender (850) Oldruck Getriebeschmierung Meflumformer 4...20 mA (2 wire)
3F1.RM01. gear oil supply, oil pressure pressure Danfoss MBS3050- GP/ 0...10 L: 0,5 stop mill drive
GLS01- PISAL in radial bearing transmitter 2011-5GB04 GB Flen
B5015 Oldruck im Radialgleitlager Druck- 040 der bar
Flender (856) Meflumformer 4...20 mA (2 wire)
auxiliary ( F l e n d e r supply)
3F1.RM01. mill service drive, initiator Telemecanique XS1-M18MB230 GP/ H: release service drive
AXD01- ZSH position is closed Initiator GB Hen
B4201 MOhle-Wartungsantrieb 040 der
Flender (890) change over contact
3F1.RM01. mill service drive, 3 x PTC Flender included in GP/ H: stop service drive
AXD01- TSH winding temperature 3 x PTC service drive GB Flen
B8501 MOhle-Wartungsantrieb 040 der
Wicklungstemperatur 3 x PTC evaluation in clients MCC

Meas. jistfieyzar_450013_01_CL.xls 12/29
date of pri , 7 . 2 0 0 1 3
Kaiserslautern Liste der Mellstellen made on: 1 4 . 0 7 . 0 5 checked H n

no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
client: Neyzar Qom Cement Company, Iran oroiect: Grinding plant MPS 4500 B; Neyzar RM order no.: 2 2 347 ... 22 366
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID / Interlocking schematic no.: 1 5 5 304- 0 / 1 5 5 305- 4
Kennzeichen Do Meftbereich Auswirkung
Pos.- nach Bezeichnung Gerat Hersteller Typ ku Liefe. Skalenbereich Bemerkungen
50 T e n s i o n hydraulic H y d a c hydraulic unit: 3F1.RM01.HYS01

Spannhvdraulik
3F1.RM01. tension hydraulic, pressure GP 0...450 H: p1 pump off on/off hysteresis

HYS01- PIRSAHL operation pressure- tensioning transducer HT 0...450 L:p1-10 pump on for pump.
B5001 Spannhydraulik, Messumformer 050 bar p1 = operation pres.
Hydac (7.1) Betriebsdruck- Spannen HYDAC EDS 1791-P- 4...20 mA (4 wire) adjustable in cert. range
3F1.RM01. tension hydraulic, pressure switch Hydac (7.1) 600-009 GP 0...450 L:1,3x po: a l a r m po = Nitrogen pre-
HYS01- PISALL operation pressure- tensioning HT 0...450 LL:1,15xp0: stop mill charge pressure,
B7001,B7002 P41...P42 Spannhydraulik, Relaiskontakte 050 bar see instructions
Hydac (7.1) Betriebsdruck- Spannen 2 x contact
3F1.RM01. tension hydraulic, Input by operato.
HYS01- SETPOINT setpoint operation pressure CL in contol system
SET Spannhydraulik, Eingabe in Visu
Sollwertvorgabe Betriebsdruck vom Operator
3F1.RM01. tension hydraulic, pressure HYDAC EDS 1791-P- GP 0...450 H4: 264 pump off safety stop lifting roller:
HYS01- PIRSAHHHHLoil pressure - lifting transducer 600-009 HT 0...450 H3: 69 pump off Maintenance lifting
B5002 Spannhydraulik, Messumformer 050 bar H2: 30 close bypass
Hebedruck 4...20 mA (4 wire) H: 16 p u m p off Maintenance lifting
Hydac (7.2) L: 10 s w i t c h to tensioning mode after lowering

date of pd i z 2 0 0 6
no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID / Interlocking schematic no.: 155 304- 0 1 155 305.4
Teil 1 de Ausgangssignal well
3F1.RM01. tension hydraulic, pressure switch HYDAC VD5 D.0 /L24 GP - H: alarm
HYS01- PDIAH filter contamination indicator, HT —
B7004 Spannhydraulik, Druckschalter 050 bar
Hydac (8) Filterverschmutrungsanzeige change over contact
3F1.RM01. tensioning hydraulic, floater switch HYDAC/ AN26-37.2/2 GP 0...370 L: 270 alarm
HYS01- LSALL oil level Buna SB 40 HT — LL:320 no start permiss. mill a. pump
B7701,B7702 Spannhydraulik, Schwimmer- 050 mm
Hydac (16) Olstand schalter change over contact
3F1.RM01. tensioning hydraulic, lamp Hydac terminal box GP - H: ready for local operation
HYS01- XSH local (service) operation local HT -
XTB01 Spannhydraulik, 050 —
Vorort, Service Betrieb digital output DCS
3F1.RM01. tensioning hydraulic, switch Hydac terminal box GP — H1: local/ remote operation
HYS01- X S H H H I - I local (service) operation local — H2: lift grinding rollers
XTB02 Spannhydraulik, HT — H3: lift pressure frame
Vorort, Service Betrieb 050 change over contact H4: lower rollers and frame
r t i H5: stop lift
H6: build up tension pressure
3F1.RM01. pressure frame buffer 1 Pt 100 RTD, Leben & Co_, SK100/40-So GP 0 ... 100 H: 50 alarm I
HYS01- TIRSAHH oil temperature + transmitter Phoenix MCR-PT100 I HT GP 0 ... 100 HH:60 stop mill drive
18101 Druckrahmendaempfer 1 Widerstandsthermom. 050 °C
Oeltemperatur + Messumformer 4...20 mA (2 wire)

Meas_list_Neyzar_45008_01_CL.xls 14/29
date of pn 7 . 2 0 3 6
department: TP rev:no.: 0 1

no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
ediard: Neyzar Qom Cement Company, Iran protect: Grinding plant MPS 4500 B; Neyzar RM order no.: 2 2 347 ... 22 366
Kennzeichen Do Meribereich Auswirkung
Pos.- nach Bezeichnung Ger& Hersteller Typ ku Liefe. Skalenbereich Bemerkungen
3F1.RM01. pressure frame buffer 2 Pt 100 RTD, Leben & Co, SK100/40-So GP 0 ... 100 H: 50 alarm
HYS01- TIRSAHH oil temperature +transmitter Phoenix MCR-PT100 I HT GP 0 ... 100 HH:60 stop mill drive
T8102 Druckrahmendaempfer 2 widerstandsthermom. 050 °C
3F1.RM01. pressure frame buffer 3 Pt 100 RTD, Leben & Co, SK100/40-So GP 0 ... 100 H: 50 alarm
HYS01- TIRSAHH oil temperature +transmitter Phoenix MCR-PT100 I HT GP 0 ... 100 HH:60 stop mill drive
T8103 Druckrahmendaempfer 3 Widerstandsthermom. 050 °C
3F1.RM01. tensioning cylinder 1, induct. position MTS Temposonics GP 0...800 H3: openvalves 28 Powersupply of senso
TRD01- ZISAHHHL position transducer LD2-S-B-3R- -250...600 H2: s t o p lifting a. output of 4-20mA
B6501 Spannzylinder 1 induktiver PT-02-M800- mm H1: a l a r m arrangedfrom term. be
Position Wegmessumformer 2-AO 4...20 mA (4 wire) L: alarm of tension hydraulic
3F1.RM01. tensioning cylinder 2, induct position MTS Temposonics GP 0...850 H3: openvalves 28 see cylinder 1,
TRD02- ZISAHHHL position transducer LD2-S-B-3R- -250...600 H2: stop lifting process limits adjustec
B6501 Spannzylinder 2, induktiver PT-02-M800- mm H1: alarm during commissioning
Position Wegmessumformer 2-A0 4...20 mA (4 wire) L: alarm
3F1.RM01. tensioning cylinder 3, induct position MIS Temposonics GP 0...850 H3: openvalves 28 see cylinder 1,
TRD03- ZISAHHHL position transducer LD2-S-B-3R- -250...600 H2: stop lifting process limits adjustec
B6501 Spannzylinder 3, induktiver PT-02-M800- mm Hi: alarm during commissioning
Position Wegmessumformer 2-A0 4...20 mA (4 wire) L: alarm

Meas_list_Neyzar_45008_01_CL.xls 15/2g
date of pri• 7 . 2 0 0 6
no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
client. Neyzar Qom Cement Company, Iran Project: Grinding plant MPS 4500 B; Neyzar RM order no.: 2 2 347 ... 22 366
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P& ID I Interlocking schematic no.: 155 304- 0 I 155 305- 4
part 1 de Output signal value :
Pos.- nach Bezeichnung Gerat Hersteller Typ ku _iefe- Skalenbereich Bemerkungen
60 V e r t i c a l roller mill P f e i f f e r mill 321RM060

WalzenschusselmOhle
3F1.RM01. temperature ahead of mill Pt 100 including Endress & TR10-AAD1BHS T GP 0...400 H: Alarm
YCTO2 TIRSAHH headtransmitter Hauser FG3000600196020 -50...400 HH: close hot gas damper
T8101 Temperatur vor MOhle Pt 100 inclusiv 1 °C stophot gas generator
Kopftransmitter TMT 181 (PCP) 0 4...20 mA (4 wire)
3F1.RM01. press. frame torque support flow monitor Kobold SMO-3115H- GP 10-80 L: alarm local indication
FWJ01- FISAL flow monitor cooling water UO-R20 — interlocking
B7101 Druckrahmendrehmom.stiitze Stroemungswaechter I/min Vorortanzeige
Durchfluss KUhlwasser change over contacts Verriegelung
3F1.RM01. mill main drive, 3 x PT100 H a l a r m
DRU01- TISAHH winding temperature drive 3 x PT100 CL HH s t o p mill drive
88101,138102, Mithlen-Hauptantrieb °C
88103 Wicklungstemperatur PT 100
3F1.RM01. mill main drive, 2 x PT100 H alarm
DRU01- TISAHH bearing temperature drive 2 x PT100 CL HH stop mill drive
B8104,68105, Miblen-Hauptantrieb °C
Lagertemperatur PT 100 I
3F1.RM01. mill main drive, MCC HH: s t o p mill drive
DRU01- JIRSAHHL power consumption C CL H: ; a l a r m
T6001, MOhlen-Hauptantrieb kW L: a l a r m
Leistungsaufnahme 4...20 mA

dela of pd ? 7 . 2 0 0 6
no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID / Interlocking schematic no.: 155 304- 0 / 155 305- 4
Pos.- nach Bezeichnung Gerat Hersteller Typ ku Liefe• Skalenbereich Bemerkungen
3F1.RM01. mill, gear input shaft, vibration sensor Schenck 0...10
DRU01- SIR vibration Vibrationssensor 0...10
T9601 Muhle, Getriebeeingangswelle, measuring converter VS 069 S GP mm/s
Vibration Vibrationsmeflumformer 0 4...20 mA (4 wire)
3F1.RM01. mill, gear input shaft, contacts Vibrocontrol 0 0...10 H: 5 alarm
DRU01- SSAHHH vibration Relaiscontakte 920 1 0...10 HH: 9 stop mill drive
B9601,B9602, Muhle, Getriebeeingangswelle, mm/s HHH: ok relais
B9603 Vibration 2x contact + ok contact
61 w a t e r infection into mill

Wassereindusung in Muhle
3F1.RM01. water injection, 3 x PTC E GP 0 ... 150 H s t o p drive

WTJ01- TSH winding temperature frequency cony. 0
88501 Wassereindusung, Frequenzumrichter 0 °C
Wicklungstemperatur 3 3 X PTC
3F1.RM01. water injection, PT100 Netzsch T GP ... H: p u m p stop STP-2A located
WTJ01- TSH stator protector PT100 0 ... in clients switch
B7201 Wassereindusung, transmitter/switch Netzsch STP-2A 0 °C cabinet; power
Startor protector Viefiumformer/Kontakte 6 change over contacts supply: 24V
3F1.RM01. water injection, frequency cony. E GP 0...100
WTJ01- SIC pump speed Frequenzumrichter 0 0...100
B7501 Wassereindusung, 0
Pumpendrehzahl 3 4...20 mA (2 wire) I

Meas_list_Neyzar_4500B_01_CL.xls 17/29
date of Pd ' 7 2 0 0 6
no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
reliant Neyzar Qom Cement Company, Iran project: Grinding plant MPS 4500 B; Neyzar RM order no.: 2 2 347 ... 22 366
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID / Interlocking schematic no.: 155 304- 0 1 155 305- 4
3F1.RM01. water injection, Input by operator
WTJ01- SETPOINT setpoint pump speed in contol system CL
SET Wassereindiisung, Eingabe in Visu
Setpoint Pumpendrehzahl vom Operator
3F1.RM01. water Injection, flow meter Yokogawa RAMC04-DOSSF GP 0,5...6,0
WTJ01- FIC water flow 64V2 0 0,0...6,0
B6301 WassereindOsung, Durchflufl- E90244"D 0 m3/h
Durchflufl meflumformer 3 4...20 mA (4 wire) (230V AC)

3F1.RM01. water injection, tank fill level sensor H: filling stop
WTJ01- LSAHLL fill level indication Fullstandssonde CL L: filling start
B7701,B7702, Wassereindusung, evaluation unit LL: pump stop
B7703 Tank, RillstandsOberwachung Auswerteeinheit change over contact
3F1.RM01. water injection, pressure switch Square D Nautilus P GP 0,6 - 10 L: 1,0 alarm
WTJ01- PAL water pressure XML-A010-A2- 0
B7001 Wassereindiisung, Druckschalter 511 1 bar
Wasserdruck 1 change over contact
3F1.RM01. water injection, pressure switch Square D Nautilus P GP 0,6 - 10 L: 3,0 alarm
CGU01- PAL compressed air pressure XML-A010-A2- 0
B7001 Wassereindtisung, Druckschalter 511 1 bar
Druckluft, Druck 1 change over contact

Meas_list_Neyzar 4500B_01_CL.xls 18129
date of pi ' y 7 2 0 0 6
no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
nitwit: Neyzar Qom Cement Company, Iran project: Grinding plant MPS 4500 8; Neyzar RM order no.: 2 2 347 ... 22 366
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID / Interlocking schematic no.: 155 304.0 / 155 305.4
Tell 1 de Ausgangssignal well
Reaelkreise zur MOhle
3F1.RM01. temperature after mill Pt 100 including Endress & TR10-AAD1BHS T GP 01 5 0 L ! r e l e a s e mill
YCT02- TIRCSAHL headtransmitter Hauser FG3000600196020 -50 400 H a l a r m
T8101 Temperatur nach Male Pt 100 inciusiv 1 GP °C
Kopftransmitter TMT 181 (PCP) 0 4...20 mA (4 wire)
3F1.RM01. pressure ahead mill measuring cony. Endress & Cerabar-M P GP -20 + 5 L: a l a r m
YCP01- IRCSAli L Meflumformer Hauser PMC41-RE25 0 -20 + 5 --2 mbar alarm
85001 ' H Druck H vor Male
V c + - b i n CBJIIM194334
b a 0 r r mbar
s , . stop mill main drive ,,,,e
5-9000 4 4...20 mA (2 wire)
3F1.RM01. mill differential pressure measuring cony. Endress & Deltabar-S P GP 05 0 H a l a r m
YCP02- PDIRCSAHL Mellumformer Hauser PMD75 0 05 0 L a l a r m
85002 Muhlendifferenzdruck -AAJ7DBIDA 0 mbar
AU52017192 6 4...20 mA (2 wire)
3F1.RM01. air flow after cyclone measuring cony. Endress & Deltabar-S P GP 0..400.000 L 'alarm
YCF01- FIRCAL Mellumformer Hauser PMD75 0 0...400.000
136301 Luftmenge nach Zyklon -AAJ7DBIDA 0 m3/h
AU52017192 6 4...20 mA (2 wire)

Meas_list_Neyzar 4500B_01_CL.xls 19129
date of pd 1 7 . 2 0 0 6
department: TP rey.-no.: 0 1
no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID / Interlocking schematic no.: 155 304.0 / 155 305- 4
DIN 19 227 co pller Dimension Limit Function
Kennzeichen Do Meflbereich Auswirkung
Nr. DIN 19 227 co rant Einhelt Grenz- Funktjon
Materialaufgabe
3F1.FV01.HYS01
3F1.FV01. three flap gate lock, pressure switch Hydac RFBN/HC 240 GP/ H alarm
HYS01- PDIAH filter contamination indicator Druckschalter DE 20A 1.0 Hy —
B7001 Dreiklappenschleuse, dac bar only with
Hydac (70) Filterverschmutzungsanzeige change over contact local indication
3F1.FV01. three flap gate lock, float switch Kuebler AFVVUU- GP/ 370 L; 250 alarm
HYS01- LSALL oil level Schwimmerschalter L370-B60 Hy — LL:320 stop hydraulic pump
B7701,B7702 Dreiklappenschleuse, dac mm
Hydac (110) Olstand change over contact
3F1.FV01. three flap gate lock, thermostat Hydac ATHS-2 GPI 0...100 H: 70 stop hydraulic pump
HYS01- TSAH oil temperature Thermostat Hy —
B7201 Dreiklappenschleuse, dac °C
Hydac (150) Oltemperatur change over contact
3F1.FV01. three flap gate lock, limit switch Flutec KHB-G1/2-1114 GP/ — H release hydr ulic pump
HYS01- ZSAH ball cock, position Endschalter -16X-E-1.000 Hy —
B4401 Dreiklappenschleuse, dac — alarm if ball coc i s
Hydac (170) Kugelhahn, Stellung change over contact not open

Mess list_Neyzar_450013_01_CL.xls 20!29
dale of pri. 1 1 1 0 0 6
Kaiserslautern Liste der Megstellen made on: 1 4 . 0 7 . 0 5 checked H n

no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID / Interlocking schematic no.: 1 5 5 304.0 / 1 5 5 305- 4
Tell 1 de Ausgangssignal wed
3F1.FV01. three flap gate lock, pressure switch Telemecanique XML- GP/ 0,6 ... 10 H alarm
HYS01- PAL cooling water pressure Druckschalter A010A2S11 Hy —
B7001 Dreiklappenschleuse, dac bar
Hydac (180) KOhlwasserdruck change over contact
3F1.FV01. three flap gate lock, switch Siemens S7-200 GP/ — H: start & stop sub control system
HYS01- XSH start/ stop subcontrol system local Hy —
XTB01 Dreiklappenschleuse, dac —
Hydac (250) Start/ Stop Klappensteuerung digital output DCS
3F1.FV01. three flap gate lock, control unit Siemens S7-200 GP/ — H Unit run
HYS01- XSAHHHH subcontrol system S7 Steuerung Hy — H alarm flaps not closing
XTB02 Dreiklappenschleuse, dac — H alarm error
Klappensteuerung change over contact H u n i t read
Hydac (250) the 6 signals for flap positions open/ close 6 initiators Siemens Bero) were evaluated in control unit 57-200;alarm and operating contions were provided by XSAHHHH
3F1.FV01. three flap gate lock, 2 x initiator Siemens BERO I GP/ — H & L w e r e controlled and evaluated
HYS01- ZISHL flap 1, position 2 x Initiator 3RG4023-3J1300 Hy — in Hydac sub-plc (87-200)
B3501-B3502 Dreiklappenschleuse, dac — Ino power supply necessary,
Klappe 1, Position change over contact ,see Hydac wiring diagrams
3F1.FV01. three flap gate lock, 2 x initiator Siemens BERO GP/ — H & L I were controlled and evaluated
HYS02- ZISHL flap 2, position 2 x Initiator 3RG4023-3JBOO Hy — in Hydac sub-plc (S7-200)
B3501-B3502 Dreiklappenschleuse, dac — Iry power supply necessary,
Klappe 2, Position change over contact ,see Hydac wiring diagrams

Meas_list Neyzar 4500B_01_CL.xls 21129
dale of prl 1 . 2 0 0 6
no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
client: Neyzar Qom Cement Company, Iran project: Grinding plant MPS 4500 B; Neyzar RM order no.: 2 2 347 2 2 366
GP: Gebr. Pfeiffer AG, Kaiserslautem CL: Client P & ID / Interlocking schematic no.: 155 304- 0 I 155 305.4
3F1.FV01. three flap gate lock, 2 x initiator Siemens BERO GP/ — H& L were controlled and evaluated
HYS03- ZISHL flap 3, position 2 x Initiator 3RG4023-3JBOO Hy — in Hydac sub-plc (S7-200)
B3501-B3502 Dreiklappenschleuse, dac — no power supply necessary,
Klappe 3, Position change over contact see Hydac wiring diagrams
3F1.CF01.CFJO1
3F1.CF01, diverter gate, initiator Joyner DSM2C5-220 GP H: position to mill open
CFJ01- ZSH position Initiator
B4401 Zweiwegeschurre,
Stellung change over contact
3F1.CF01. diverter gate, initiator Joyner DSM2C5-220 GP
CFJ01- ZSL position Initiator L: position to re ect box
B4201 Zweiwegeschurre, position to mill closed
Stellung change over contact
3E1.MT01/ MS01
3E1.MT01. metal detector, control electronic Eriez Metalarm E GP/ H metal dedector is ready
MTJ01- XSH function Steuerelektronik QM3500 1 Eriez
B4701 Metalldetektor, BR TX/RX 8
Betriebsbereitschaft 5 change over contact
3E1.MT01. metal detector, control electronic Eriez Metalarm GP/ H metal dedected
MTJ01- QSAH -metal detected- Steuerelektronik QM3500 Eriez
XCP01 Metalldetektor BR TX/RX
W r c0 u,
-Metall erkannt- change over contact

date of FO' 7 . 2 0 0 6
GEBR. PFEIFFER AG List of measuring points made bv: H o p p e rev. date: 0 6 . 0 6 . 2 0 0 6

no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
client: Neyzar Qom Cement Company, Iran I project: Grinding plant MPS 4500 B; Neyzar RM I order no.: 2 2 347 ... 22 366
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID / Interlocking schematic no.: 1 5 5 304- 0 / 1 5 5 305.4
Nr. DIN 19 227 co rant Einheit Grenz- F u n k h o n
3E1.MS01. magnetic separator initator L alarm,
MSJ01- SSAL speed switch CL — 'drive stop
B7601 Magnetabscheider Initator Hz
Drehwachter I contact
3E1.BC01
3E1.BC01. feeding belt conveyor 1 3 x PTC 0 ... 150 H stop drive
DRU01- TSH winding temperature frequency cony. CL I
B7201 Aufgabeband Frequenzumrichter °C
Wicklungstemperatur change over contact
3E1.BC01. feeding belt conveyor 1 initator L alarm,
DRU01- SSAL zero speed switch CL ,drive stop
B7601 Aufgabeband Initator Hz
Drehwachter contact
3E1.BC01. feeding belt conveyor 1 4 x initator L alarm,
DRU01- ZSH belt misalignment switch CL drive stop
B4701-64704 Aufgabeband 4 x Initator
Bandschieflaufwachter change over contact
3E1.BC01. feeding belt conveyor 1 2 x Switch L 'alarm, _
DRU01- HSH pull rope switch CL drive stop
S4601 Aufgabeband 2 x Schalter
ReiRleinenschalter change over contact

Meas_list Neyzar 45006_01_CL>ds 23129
dale of gni 7 . 2 0 0 8
GEBR. PFEIFFER AG List of measuring points made bv: H o p p e rev. date: 06.06.2006
Kaiserslautern Liste der Menstellen made on: 1 4 . 0 7 . 0 5 checked H n
no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
client: Neyzar Qom Cement Company. Iran project: Grinding plant MPS 4500 B; Neyzar RM order no.: 2 2 347 ... 22 366
GP: Gebr. Pfeiffer AG, Kaiserslautem CL: Client P & ID 1 Interlocking schematic no.: 1 5 5 304- 0 / 1 5 5 305- 4
part 1 de Output signal value I
Nr. DIN 19 227 co rant Einheit Grenz- F u n k t i o n
Tell 1 de Ausgangssignal wed I
3E1.BCO2.
3E1.BCO2. feeding belt conveyor 2 3 x PTC 0 ... 150 H I stop drive
DRU01- TSH winding temperature frequency cony. CL I
B7201 Aufgabeband Frequenzumrichter °C I
Wicklungstemperatur change over contact
3E1.BCO2. feeding belt conveyor 2 initator L alarm,
DRU01- SSAL zero speed switch CL drive stop
B7601 Aufgabeband Initator Hz
Drehwachter contact
3E1.BCO2. feeding belt conveyor 2 4 x initator L alarm,
DRU01- ZSH belt misalignment switch CL drive stop
B4701-64704 Aufgabeband 4 x Initator
Bandschieflaufwachter change over contact I
3E1.BCO2. feeding belt conveyor 2 2 x Switch L alarm,
DRU01- HSH pull rope switch CL I drive stop
S4601 Aufgabeband 2 x Schaffer
Reil&leinenschalter change over contact
3E1.WE00 C L
3E1.W E00. weigh feeder, ratio control controller
XCC01- FICRQ flow control DCS CL
PROFIBUS (PROFIBUS) Aufgabereglung
Dosierbandwaagen PROFIBUS DP

date of pit ) 7 , 2 0 0 6
department: T P fev.-no.: 0 1
Kaiserslautern Liste der Masterlen made on: 1 4 . 0 7 . 0 5 checked H n

no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
client: Neyzar Qom Cement Company, Iran oroiect: Grinding plant MPS 4500 B; Neyzar RM order no.: 2 2 347 ... 22 366
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID / Interlocking schematic no.: 1 5 5 304- 0 I 1 5 5 305- 4
Pos.- nach Bezeichnung Gertt Hersteller Typ ku Lief& Skalenbereich Bemerkungen
3E1.WE01 Schenck:
3E1.WE01. weigh feeder, iron ore setpoint input setpoint input by
XCC01- SETPOINT setpoint in control system CL DCS via Profibus DP
PROFIBUS (PROFIBUS) Plattenband 1 Regelkreis in der 1 to DISOCONT
Sollwertvorgabe Steuerung PROFIBUS DP I V S E 20100
3E1.WE01. weigh feeder, iron ore Profi bus DP Schenck Sche GP/ operation feedback feeder,
XCC01- FICRQ operation feedback feeder to c u s t o m e r s nck Sche evaluatd signals from D SOCONT VSE
PROFIBUS (PROFIBUS) Plattenband 1 DCS unit nck t/h; kg/m; (feeder); t (silo) continous
Betriebs-Rueckmeldung plan PROFIBUS DP operation alarms digital
3E1.WE01. weigh feeder, iron ore speed sensor Sche GP/ 0 ...3000 L alarm, signal Is evaluated
XCC01- SSAL speed monitor (B10) Drehwachter Pepperl&Fuchs SJ3.5-G-NO nck Sche drive stop in DISOCONT
B7601 Plattenband connected with unit nck Hz VSE 20100
DrehwEichter local control unit (Al) plan pulses
Evaluated signal (alarm) is transmitted from Disocont VSE 20100 via Profibus DP to customers DCS
3E1.WE01. weigh feeder, iron ore belt drift monitor IFM IGA 2008 N/6M Sche GP/ 0 ... L alarm, signal is evaluated
XCC01- ZSH belt revolution m o n i t o r (B12) Schieflaufwachter nck Sche drive stop In DISOCONT
62901 Dosierbandwaage connected with unit nck Hz VSE 20100
Bandschieflaufwachter local control unit (A1) plan pulses
Evaluated signal (alarm) Is transmitted from Disocont VSE 20100 via Profibus DP to customers DCS
3E1.WE01. weigh feeder, iron ore 2 x load cell Schenck 2 x PWS Sche GP/ 0 - 200Kg signal is evaluated
XCC01- WIC belt load ( A 6 & A7) B1 & B2 2 x 100 kg nck Sche in DISOCONT
B9501 Plattenband connected with unit nck Kg VSE 20100
Wageelektronik local control unit (A1) plan 0 ...xxxmV
Evaluated signal (U h, kg/ m) is transmitted from Disocont VSE 20100 via Profibus DP to customer's DCS

Meas_list_Neyzar_4500B_01_CL.xls 25129
date of pd 1 7 . 2 0 0 6
Kaiserslautern Liste der Melistellen made on: 1 4 . 0 7 . 0 5 checked H n
no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
client; Neyzar Qom Cement Company, Iran project: Grinding plant MPS 4500 B; Neyzar RM 'order no.: 2 2 347 ... 22 366
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID / Interlocking schematic no.: 155 304- 0 / 155 305- 4
Pos.- nach Bezeichnung Gerat Hersteller Typ ku iefe• Skalenbereich Bemerkungen
3E1.WE02 Schenck:
3E1.W E02. weigh feeder, limestone setpoint input setpoint input by
PROFIBUS (PROFIBUS)Dosierbandwaage Regelkrels In der to DISOCONT
Sollwertvorgabe Steuerung PROFIBUS DP VSE 20100
3E1.WE02. weigh feeder, limestone Profibus DP Schenck ScheGP/ operationfeedback feeder,
XCC01- FICRQ operation feedback feeder to customers rick Sche evaluatdsignals from D SOCONT VSE
PROFIBUS (PROFIBUS)Dosierbandwaage DCS unitnek al; kg/m;(feeder); t (silo) continous
Betriebs-Rueckmeldung plan PROFIBUS DP operationalarms digital
3E1.WE02. weigh feeder, limestone speed sensor ScheGPI 0 ...3000 L alarm, signal is evaluated
XCC01- SSAL speed monitor (B10) Drehwachter Pepperl&Fuchs SJ3,5-G-NO nck Sche drive stop in DISOCONT
B7601 mixed material connected with unit nck Hz W E 20100
Dosierbandwaage local control unit (A1) plan pulses
Drehwachter Evaluated signal (alarm)is transmitted from Disocont VSE20100via Profibus DP to customer'sDCS
3E1.WE02. weigh feeder, limestone belt drift monitor IFM IGA 2008 N/6MScheGP/ 0 ... L alarm, signal is evaluated
XCC01- ZSH belt revolution monitor (B12) Schieflaufwachter nckSche drive stop in DISOCONT
B2901 mixed material connected with unit nck Hz VSE 20100
Dosierbandwaage local control unit (A1) I plan pulses
Bandschieflaufwachter Evaluated signal (alarm) is transmitted from Disocont VSE 20100 via Profibus DP to customer's DCS
3E1.WE02. weigh feeder, limestone 2 x load cell Schenck 2 x PWS ScheGP/ 0 - 200Kg signal is evaluated
XCC01- WIC belt load ( A 6 & A7) B1 & B2 2 x 100 kg nck Sche in DISOCONT
89501 mixed material comected with unitnck Kg VSE 20100
Dosierbandwaage local control unit (A1) plan 0 ...xxxmV
Wageelektronik Evaluated signal (t/ h, kg/ m) Is transmitted from Disocont VSE 20100 via Profibus DP to customer's DCS

dote of poi 1 7 . 2 0 0 6
no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
diant! Neyzar Qom Cement Company, Iran project: Grinding plant MPS 4500 B; Neyzar RM order no.: 2 2 347 ... 22 366
GP: Gebr. Pfeiffer AG, Kaiserslautern CL: Client P & ID / Interlocking schematic no.: 1 5 5 304- 0 1 155 305.4
Kennzeichen Do Melibereich Auswirkung
Nr. DIN 19 227 co rant Einheit Grenz- F u n k t i o n
3E1.W E03 Schenck:
3E1.WE03. weigh belt feeder 3 raw mix setpoint input setpoint input by
PROFIBUS (PROFIBUS) Dosierbandwaage Regelkreis in der to DISOCONT
Sollwertvorgabe Steuerung PROFIBUS DP VSE 20100
3E1.WE03. weigh belt feeder 3 raw mix Profibus DP Schenck Sche GP/ operation feedback feeder,
XCC01 FICRQ operation feedback feeder to customers nck Sche evaluatd signals from D SOCONT VSE
PROFIBUS (PROFIBUS)Dosierbandwaage DCS unit nck t/h; kg/m; (feeder); t (silo) continous
Betriebs-Rueckmeldung plan PROFIBUS DP operation alarms digital
3E1.WE03. weigh belt feeder 3 raw mix speed sensor Sche GP/ 0 ...3000 L a l a r m , signal is evaluated
XCC01- SSAL speed monitor (B10) Drehwachter Pepped&FuchsSJ3,5-G-NO nck Sche drive stop in DISOCONT
B7601 Dosierbandwaage connected with unit nck Hz VSE 20100
Drehwachter local control unit (Al) plan pulses
Evaluated signal (alarm) is transmitted from Disocont VSE 20100 via Profibus DP to customer's DCS
weigh belt feeder 3 raw mix belt drift monitor IFM IGA 2008 N/6MSche GP/ L a l a r m , signal is evaluated
3E1.WE03. ZSH belt revolution monitor (B12) Schieflaufwachter nck Sche drive stop in DISOCONT
XCC01- Dosierbandwaage connected with unit nck Hz VSE 20100
B2901 Bandschieflaufwachter local control unit (Al) plan pulses
Evaluated signal (alarm) is transmitted from Disocont VSE 20100 via Profibus DP to customers DCS
3E1.WE03. weigh belt feeder 3 raw mix 2 x load cell Schenck 2 x PWS Sche GP/ ,-.' I - 0 - 350Kg . . . I signal is evaluated
XCC01- WIC belt load ( A 6 & A7) B1 & B2 nck Sche I in DISOCONT
B9501 Dosierbandwaage connected with unit nck Kg I VSE 20100
Wageelektronik local control unit (Al) plan 0 ...K<XMV i
Evaluated signal (V h, kg/ m) is transmitted from Disocont VSE 20100 via Profibus DP to customers DCS

Meas_list_Neyzar_4500B_01_CL.xls 27/29
date of pi 1 7 . 2 0 0 6
Kaiserslautern Liste der MeRstellen made on: 1 4 . 0 7 . 0 5 checked F i n

no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
client! Neyzar Qom Cement Company, Iran proiect: Grinding plant MPS 4500 B; Neyzar RM order no.: 2 2 347 ... 22 366
Kennzeichen Do Mel3bereich Auswirkung
Pos.- nach Bezeichnung Gerat Hersteller Typ ku _iefe Skalenbereich Bemerkungen
Externer Materialumlauf
3F1.BE01. bucket elevator prox. sw. with L: 20rpm interlocking

DRU01- SSAL zero speed switch rotation monitor CL
B7601 Becherwerk Initator mit On
Drehwachter Drehzahlauswertung change over contact
3F1.BE01. bucket elevator MCC 0 ...50 H:30 , interlocking
DRU01- JIRSAH motor current CL 0 ...50
T6001 Becherwerk A
Stromaufnahme 4...20 mA
3F1.BE01. bucket elevator level probe H: intr- interlockingstop BE
DRU01- LSAH boot level switch transmitter CL insic
B7701 Becherwerk evaluation unit 0/1
Fussueberschuettung contact
3F1.BE01. bucket elevator prox. sw. with H:2rpm interlocking
AXDO1- SSAH aux. drive overspeed rotation monitor CL
B7601 Becherwerk Initator mit 0/1
Freilaufueberwach. Hilfsantrieb Drehzahlauswertung contact

Meas_list_Neyzar 4500B_01_CL.xls 28/29
date of pi 7 . 2 0 0 6
GEBR. PFEIFFER AG List of measuring points made 1w: H o p p e rev. date: 0 6 . 0 6 . 2 0 0 6

no.: 2 0 0 500 591 checked 0 7 . 0 6 . 2 0 0 6
client. Neyzar Qom Cement Company, Iran proiect: Grinding plant MPS 4500 B; Neyzar RM order no.: 2 2 347 2 2 366
Pos.- nach Bezeichnung Gera Hersteller Typ ku Liefe- Skalenbereich Bemerkungen
Nr. DIN 19 227 co rant Einheit Grenz- I F u n k t i o n
Tell 1 de Ausgangssignal wed
Overall v i e w starting g r o u p s
10 M e a l removal
20 D e d u s t i n g
30 G a s flow routing
40 G e a r box and gear oil supply
50 T e n s i o n hydraulic
60 V e r t i c a l roller mill
61 W a t e r injection into mill
90 M a i n t e n a n c e


Operation Instructions of Grinding Plant (Raw Mill)

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Operation Instructions of Grinding Plant (Raw Mill)

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TP-Bz/TK-Pt-Man

GEBR. PFEIFFER AG KAISERSLAUTERN

O P E R A TT IINNGG I INNSSTTRRUUCCTTI IOONNSS

for Grinding plant

with roller mill type MPS 4500 B

Order No.: 22347-22366

Manufacturing year: 2005

Telefax: ++49 (0) 631

Foreword to the operating

The operating instructions

client: N Neyzar Tehran/Iran p r o jproject:

00 Mr. Barz // Mr. Pragert

8.1 G e n General instructions

8.3 L u b r iLubrication instructions

10. L i s Listst s and drawings

11. Plant components

11.1 Proportioning station, with Files 3 + 4

11.4 Overbelt magnetic separator

11.5 Metal detector

11.6 Hydraulic unit for the three-flap gate lock, with

Feed material: cement raw material

Grain size: 0 - 1 0 0-100 mm; 10 % > 100 mm max.

Bulk density: 1 . 3 t/m3

Grinding capacity: 3 1 5 315 t/h

Finished product fineness: 1 2 12 % R 0.090 mm

Residual moisture: < < 0.5 %

Hot gases (upstream of the mill)

The process description is based on drawing no. 153 304-0.

The electrostatic precipitator de-dusts the pre-heater gases.

Mill-inclusive operation/ compound operation

The mill fan is arranged downstream of the quadruple cyclone battery.

For taking away

The following warnings

Attention! ( r e(refers to special

2.2 B a s Basic machine

2.3 O r g a nOrganizational measures

The operating instructions must be supplemented by instructions covering the duties

For reasons of security, long

Use protective equipment wherever required by the circumstances or by law.

Observe all safety instructions and warnings attached to the machine.

Never modify the software of programmable control systems.

Adhere toto prescribed

For the execution

The personnel must be familiar with the location and operation

Observe all fire-warning and fire-fighting procedures.

2.4 S e l e Selection responsibilities

Do not allow persons to be

Avoid any operational mode that might be prejudicial to safety.

Take the necessary

Check the machine

The selector switch must be set to "Normal" and locked.

Never switch off

2.5.2 S p eSpecial work in

Observe the adjusting, maintenance

Ensure that the maintenance area is adequately secured.

If the machine is completely shut down for maintenance and repair

The fastening of loads and

Clean the machine, especially

Work onon the

Necessary work on live parts and elements

2.6.3 H y d Hydraulic equipment

Depressurize aall system sections

Hydraulic and compressed-air lines must

During operation, all sound baffles must be closed.