Fire Fighting and Springkler Installation Work R.1

Doc No.
: 0607A/PLTU-HBP/XI/2019
FIRE FIGHTING AND SPRINGKLER INSTALLATION
Print dated : November 2019
WORK METHOD
Page :
OWNER : PT. PLN PERSERO
MAIN CONTRACTOR : SINOHYDRO CORP.
CONTRACT NO :
PROJECT TITLE : CHIMNEY PLTU SULUT-3 2x50MW PROJECT
LOCATION : ADMIN BUILDING PLTU 3&4 LANGKAT - INDONESIA
REFERENCE : DRAWING-ADMIN BUILDING-ME 01~08
STANDARD & CODES : AS PER SPECIFICATION
`
COMMENT SHEET
ISSUED REV REVISION REMARKS/COMMENT

NO DATED
01 14-11-2019
SIGN
Prepared by, Checked by, Approved by,
PT. HORAS
DESCRIPTION STATUS
BANGUN SINOHYDRO PLN-E PLN PERSERO
PERSADA
Approved
Approved as note
Issued for
Not Approved
Approval
Name : Name : Name : Name : Information
Dated: Dated: Dated: Dated:

Doc No. : 0507A/PLTU-HBP/XI/2019
FIRE FIGHTING AND SPRINGKLER INSTALLATION
WORK METHOD
Page :
CONTENT
1. Compilations basis………………………………………………………………………………………..…………………….….1
2. Contmt and Maain quantity of the project ……………………………………………………….……………..…….1
3. Requirements for participants ……………………………………………………………………………….…….…….….3
4. Equipment and labor force allocation for construction operations ………………………………………….4
5. Preparation and necessary conditions before work ……………………………………………………….…….…6
6. Work procedure ,methods and contents …………………………………………………………..…………………..7
7. Check and accept of pipeline………………………….………………………………………………………….…………..9
8. Requirements for occupational safety, health and environmental
protection…………………………………………………..…………………………………………………………………………13
9. Environmental Protection Requirements……………………………………………………..………..…………………..13
10. Technical report…………………………………………….………………………………………………………….…………..13

FIRE FIGHTING AND SPRINGKLER Doc No. : 0507A/PLTU-HBP/XI/2019
INSTALLATION WORK METHOD
Page :
1. Compilations basis
1.1. The Fire fighting and springkler drawings of Admin Building, electric precipitator body and the
roads in the plant provided by the design Pangkalan Susu Coal-fired Power Plant Unit 3&4
(2×200MW),
1.1 Construction drawings and instruction of fire-fighting
1.2 NFPAB-2007;
1.3 NFPA15-2007;
1.4 NFPA850-2005;
1.5 Other relative standards of fire-fighting.
2. Content and main quality of the project
PLTU Pangkalan Susu is a 2*200 MW coal fired power plant. The plant is located on Tanjung Pasir
Village, Pangkalan Susu District, Langkat Regency, North Sumatra Province and 120 kilometers from the
capital city Medan, the existing elevation varies from +0.50 m to +4.13 m, above MSL
2.1 The scope of the construction fire fighting springkler for Administration Building;
There is automatic fire-fighting system in Administration Building. Water spray fire

extinguishing system is set up in main of Administration Building. Fire hydrant system and automatic
sprinkler system fire-fighting pipe network to supply water with looped pipe network. The diameter
of the loop pipe is Ø 100 MM ) 4'', Ø 75 MM ) 3'' , ( Ø 65 MM ) 2,5'', ( Ø 40 MM ) 1,5'', ( Ø 25 MM )
1'' and the indoor pipe network has two inlet pipes connected with the outdoor fire water supply
network.
PANGKALAN SUSU COAL FIRED STEAM POWER PLANT PROJECT UNIT 3 & 4 (2*200MW)
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2.2 Main workload
FIRE FIGHTING INSTALLATION WORK

HYDRANT WORK
Pipe work ( Ø 100 MM ) 4'' Meters
81,00
Pipe work ( Ø 65 MM ) 2,5'' Meters
90,00
Gate Valve ( Ø 65 mm ) 2,5" Unit
20,00
Hidrant Box (Complite) Unit
8,00
SPRINKLE INSTALLATION
16,60
85,34
78,61
84,12
110,00
Sprinkler Unit
107,00
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3. Requirements for participants
3.1 Technician: Be able to review the construction drawings of the project, understand the design ideas,
master the construction process, familiar with the construction quality and safety requirements
3 .2 Plumber: Must be trained to meet the installation level of the corresponding pipe before job and
qualification certificate is required.
3 .3 Electric welder: The operators must get the qualification that their position need.
3 .4 Hoisting worker: Must be trained before work and operation certificate for special type of work is
required.
3.5 Measureman: Must be trained before work and operation certificate is required
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4. Equipment and labor force allocation for construction operation
4.1 Main machinery and Equipment
No Description of Tool Specification Remarks
1 AC Welder 200 A 4 set
2 Carne 30T 1 unit
3 Power distribution box 1 set
4 Car 2 Unit
5 Diesel generator set 8 Kw 1 Unit
6 Angle Grinder 4 Unit
7 Electric grinder 4 unit
8 Terminal Panel 2 set
4.2 Equipment for measuring instruments
No Name Model Remarks
1 Topcon total station OS -101 1 set
2 Levelling device AC-2S 1 set
3 Tape measure 50m 2 set
Ps: All measuring instruments musb be inspected and used within the period of effective use
page： - 4 -
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4.3 Manning Documents
Item Number
Technician 1
Quality controller 1
Safety Supervisor 1
Administrative 2
Survey Operators 1
Plumber 6
Welder 4
Electrician 1
Scaffolder 2
Other 6
Total 26
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5. Preparation and necessary conditions before work
5 .1 Construction site should be cleaned up and necessary equipment shall be complete before work.
5.2 Technical disclosure and safety disclosure must be taken before operation to acquaint operator with
drawings and other requirements. Do "three no" harm, establish the "safety first" point of view.
5.3 The civil work must be transferred (elevation, axis, etc.), and checked before installation.
5 .4 Materials used must have quality certificate document and pass the appearance acceptance
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Page :
6. Work procedure, methods and contents
construction preparations, check materials
the location of Fire fighting and Water springkler installation
Hoist in position
Check
Pipe alighment
Y N
Check
Welding
Y N
Check
Y
Anticorrotion of welding joint
N
Check
Y
Backfill
page： - 7 -
Page :
6.2 Quality inspection of pipe, pipe fittings and other equipment
6.2.1 It should be checked thoroughly if there are bruises, crack, flattening, trachoma, defects and other
delamination when pipe march into the arena. Check and number the pipes after checking on pipes and
fittings. Make sure inside of pipes are clean and no debris.
6.3 Installation and welding for pipe
6.3 .1 The center position of the pipeline is determined according to the coordinate position of the design
drawing. Central line and width of the pipe groove to be excavated should be marked with lime. The width
of the pipe groove is determined according to the outer diameter of the pipe
6.3.2 After checking for pipe groove line of position and there is no problem left, the trench excavation could
start. The excavation of the pipe trench adopts the excavator, and the smaller part can be used artificially.
After the trench start excavating, the sump pit should be dug separately for the deeper area, and the sump
should be drawn out by the submersible pump.
6.3.3 The depth, width and slope of the trench excavation should meet the design requirements of the buried
pipe. The trench should be checked before the installing of pipeline and the height of soil layer, the depth
and width of pipe ditch should be measured again.
page： - 8 -
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7. Check and accept of pipeline
7.1 Basis
7 .1.1 Construction drawings
7 .1.2 Pipe section <Quality Inspection and Evaluation Standard of Construction>.
7 .2 Standard
7 .2.1 Installation of pipeline
7.2.1.1 Glancing flatness of nozzle DN ≤IOO, deviation < 1mm; DN ≥IOO, deviation<3mm.
7 .2.1.2 Gap between two weld seam on straight section>outer diameter of pipe and > 150mm when
butting the pipe.
7 .2.1.3 The pipe should be kept clean and no sundries are left.
7 .2.1.4 The allowable error of pipeline installation elevation is + 20mm, the deviation value of axis and
center elevation should be less than or equal to 20mm after installation, and the horizontal error is not
more than 1 %.
7 .2.2 There should be water pressure test after finishing construction according to drawings.
page： - 9 -
Page :
8. Safety Measures
8.1 Requirements for occupational safety and environmental protection
Enhance management of occupational safety and environmental protection. There should be safety officer
on site and safety educational every day before work. Sum up experience, put forward problems and
solutions.
Strengthen the implementation of safety, health and environmental protection responsibility system.
Safety is everyone's responsibility. Be on the safe side.
Strengthen the publicity and education of safety, health and environmental protection, make the security
thought popular among the people. Enhance self-protection awareness, do "three no harm".
8.2 Safety management measures of construction
Before the commencement of the construction, the construction personnel should study the work
instructions and the corresponding safety measures carefully, and sign the technical and safety declaration.
Learn the relevant safety regulations of hoisting machinery, power tools, welding and so on. Qualified
certificate is required before work.
The piping installation personnel should carry a tool bag and put the construction tool in the tool bag
correctly. Operate the tool carefully and slowly. Overexert is forbidden.
There must be appropriate hydrant instruments on site. Work should be done before off duty and check
every day. Make sure there is no fire hazard before leave.
The dungaree should be tightened before work and in case of inconvenient action, cause overalls loose.
PPE should be used properly and promptly replaced if damaged. Pay attention to the use of life. Field
power box should be equipped with leakage protection device and good grounding is required. Check the
power box, power distribution box and welding machine regularly. Make sure switches and sockets are in
good operation condition and have valid grounding and insulation.
Oxygen and acetylene gas should be stored separately. Away from fire and direct sunlight. The gas pope
joint should be fastened when using and check device is required to eqquipped on the gas pope of
page： - 10 -
Page :
acetylene. The upper part of oxygen and acetylene cylinders should be equipped with baffles to prevent
falling objects from damaging.
8.3 Management measures of environment protection
Strictly implement the environmental management policy of prevention first, process control and
integrated management.
The area around instrument cabin, welding house and the foundation of air compressor should drain freely,
level the road and no debris accumulation.
All construction may cause waste (such as welding, cutting, etc.) in the field area. Unified identification of
the collection facilities should be set up in the lower part of the construction site or around the
construction area. Waste should be cleaned and recycled like wire fastener in a timely manner when
dismantled the scaffolding. Each class of castoff should be timely recovery and removal regularly.
No spark splash and waste falling during field welding or cutting. Cutting iron on site must adopt reliable
collection measures before cutting.
page： - 11 -
Page :
8.4 Hazard identification and control measures
Hazards identification
Accidents may
Operations Hazards Corresponding measures
happen
The shells of welding machines

Welding machines have
electric shock must be grounded reliably,
not been grounded yet,
welding operations personnel must wear
the personnel do not
insulation gloves and
wear insulation gloves.
insulation shoes.
Safety belts must be worn for

working at height, avoid
Operation at height Don`t wear antiskid
Personnel or objects crossing operation as much as
and crossing shoes or safety belts for
falling from height. possible, if cannot be avoided,
operations. working at height.
the specialized shall be sent
for supervision.
The grounding of electric shock inspect before sending

electricity equipments is
electricity.
not qualified.
Construction
power supply
The electricity
erection The electricity equipments
equipments with 127V or electric shock
with 127V or more must be
more shall be erected
with grounding or neutral
with grounding or neutral
protection.
protection.
page： - 12 -
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a. Construction personnel must wear protective appliances when doing welding works.
b. When using cutting machines, the personnel cannot stand in front of the direction that
sparkles splashing.
c. Avoid electric shock when using welding machines, prevent arc hurting eyes.
d. When working in fireproof or anti-explosion areas, obey the regulations.
e. When working on ladders, the opening angle of ladders shall be no more than 60 degree,
prevent ladders getting slipping or turning over.
When working at height, wear safety belts, and suspend them on the reliable locations above.
9. Environmental Protection Requirements

Strengthen the environmental protection management and raise the environmental protection
awareness, establish environmental protection measures within the construction design and construction
scheme, make good arrangement before construction and implement it seriously during the construction;
page： - 13 -
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9.1. Publicize the environmental protection awareness of “prevent pollution and make continuous
improvement” to all staffs, thus to let them be in self-awareness of environmental protection and
be abide by relevant provisions and procedures;
9.2. Recycle and classify all waste oil and materials during the construction;
9.3. Keep to the principle of “project complete, materials used up, and site clean”.
10. Technical records
10.1. Drawing review records
10.2. The Construction technology and safety clarificaiton records
10.3. Installation records
10.4. The acceptance record
page： - 14 -

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Doc No.

OWNER : PT. PLN PERSERO

MAIN CONTRACTOR : SINOHYDRO CORP.

ISSUED REV REVISION REMARKS/COMMENT

Prepared by, Checked by, Approved by,

Name : Name : Name : Name : Information

Dated: Dated: Dated: Dated:

2. Contmt and Maain quantity of the project ……………………………………………………….……………..…….1

3. Requirements for participants ……………………………………………………………………………….…….…….….3

4. Equipment and labor force allocation for construction operations ………………………………………….4

5. Preparation and necessary conditions before work ……………………………………………………….…….…6

6. Work procedure ,methods and contents …………………………………………………………..…………………..7

7. Check and accept of pipeline………………………….………………………………………………………….…………..9

8. Requirements for occupational safety, health and environmental

9. Environmental Protection Requirements……………………………………………………..………..…………………..13

10. Technical report…………………………………………….………………………………………………………….…………..13

1.1 Construction drawings and instruction of fire-fighting

1.5 Other relative standards of fire-fighting.

2. Content and main quality of the project

There is automatic fire-fighting system in Administration Building. Water spray fire

2.2 Main workload

FIRE FIGHTING INSTALLATION WORK

3. Requirements for participants

4. Equipment and labor force allocation for construction operation

4.1 Main machinery and Equipment

No Description of Tool Specification Remarks

1 AC Welder 200 A 4 set

2 Carne 30T 1 unit

3 Power distribution box 1 set

5 Diesel generator set 8 Kw 1 Unit

6 Angle Grinder 4 Unit

7 Electric grinder 4 unit

8 Terminal Panel 2 set

4.2 Equipment for measuring instruments

No Name Model Remarks

1 Topcon total station OS -101 1 set

2 Levelling device AC-2S 1 set

3 Tape measure 50m 2 set

4.3 Manning Documents

5. Preparation and necessary conditions before work

6. Work procedure, methods and contents

construction preparations, check materials

the location of Fire fighting and Water springkler installation

6.2 Quality inspection of pipe, pipe fittings and other equipment

6.3 Installation and welding for pipe

7. Check and accept of pipeline

7 .1.1 Construction drawings

7 .1.2 Pipe section <Quality Inspection and Evaluation Standard of Construction>.

7 .2.1 Installation of pipeline

8.2 Safety management measures of construction

8.3 Management measures of environment protection

8.4 Hazard identification and control measures

The shells of welding machines

Safety belts must be worn for

The grounding of electric shock inspect before sending

d. When working in fireproof or anti-explosion areas, obey the regulations.

9. Environmental Protection Requirements

10. Technical records

10.1. Drawing review records

10.2. The Construction technology and safety clarificaiton records

10.3. Installation records

10.4. The acceptance record

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