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24-05-2010 00
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. -
SCHEMATIC DIAGRAM FOR STEEL CORD CALENDER CHK NEXT
AS tba
LINE MOTOR CONTROL CENTER BUILT JES SHT
No. 01
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
2 GENERAL NOTES :
5
TE
- SIGNAL COMMON
24 S1 S2 A1 F4
26 S1 S2 A1 F4
28 A1 A2
30 A1 A2
31
10. AC MOTOR OTATION – CONSULT THE MOTOR MANUFACTURER’S INSTRUCTIONS FOR CORRECT CONNECTIONS.
32 FOR CW ROTATION VIEWED FROM MOTOR SHAFT :
INVERTER OUTPUT U2 TO T1 (EUROPEAN MARKING U1)
33 V2 TO T2 (EUROPEAN MARKING V1)
W2 TO T3 (EUROPEAN MARKING W1)
34 FOR CW ROTATION VIEWED FROM MOTOR SHAFT :
INVERTER OUTPUT U2 TO T1 (EUROPEAN MARKING U1)
35 V2 TO T3 (EUROPEAN MARKING V1)
W2 TO T2 (EUROPEAN MARKING W1)
36
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24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 01
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE
No. 00
SYSTEM DOCUMENTATIONS OVERVIEW KOBELCO CHK NEXT
AS tba
STEWARD BOLLING GADJAH TUNGGAL BUILT JES SHT
No. 02
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
24 EXAMPLE : SPACING RELATIONSHIP BETWEEN 480VAC INCOMING LEADS AND 24 VDC LOGIC LEADS.
A. 480VAC LEADS ARE CLASS 2.
25 B. 24VDC LEADS ARE CLASS 6.
C. FOR SEPARATE STEEL CONDUITS, THE CONDUITS, THE CONDUIT ARE TO BE 3 INCHES APART.
26 D. IN A CABLE TRAY THE TWO GROUPS OF LEAD ARE TO BE 6 INCHIES APART.
27
SPACING NOTES :
28 1. BOTH OUTGOING & RETURN CURRENT CARRYING CONDUCTORS ARE TO BE PULLED IN THE SAME
SHIELDED CABLES RECOMMENDATIONS :
CONDUIT OR LAYERED ADJACENT IN CABLE TRAY.
29 BELDEN 8735 22 AWG – 3 CONDUCTOR SHEILDED
2. CABLES OF THE FOLLOWING CLASSES CAN BE GROUPED TOGETHER: BELDEN 8737 22 AWG – 2 CONDUCTOR SHEILDED
30 A. CLASS 1 :ABOVE 600 VOLTS. BELDEN 8404 20 AWG – 4 CONDUCTOR SHEILDED
B. CLASSES 2, 3 AND 4 MAY HAVE THEIR RESPECTIVE CIRCUIT PULLED IN THE SAME CONDUIT OR BELDEN 9729 24 AWG – 2 SHEILDED PAIRS ( 4 COND.)
31 LAYERED ADJACENT IN THE SAME CABLE TRAY. BELDEN 9730 24 AWG – 3 SHEILDED PAIRS ( 6 COND.)
C. CLASSES 5 & 6 MAY HAVE THEIR RESPECTIVE CIRCUITS PULL IN THE SAME THE CONDUIT OR LAYERED BELDEN 9463 75 OHM – TWINAXIAL ( 2 COND.)
32 ADJACENT IN THE SAME CABLE TRAY.
NOTE : FOR CLASSES 1 THROUGHT 6, THE AMPACITY RATING OF CONDUCTORS IN A BUNDLE MAY NOT NOTE : NUMBERS PER BELDEN CATALOG
33 EXCEED THE DERATING GIUDEELINES OF NEC 310, NOTES TO AMPICITY TABLES, NOTE 8.
D. CLASSES 7 THROUGHT 10 MAY HAVE THEIR RESPECTIVE CIRCUITS (WITHIN A GIVEN CLASS) PULLED IN
THE SAME CONDUIT OR LAYERED ADJACENT IN THE SAME CABLE TRAY. 1241 2 CONDUCTOR
34
NOTE : THE RESPECTIVE CIRCUITS IN A GIVEN BUNDLE MAY EXPERIENCE SOME AMOUNT OF EMI 1242 SHIELDED CABLE
COUPLING SOME CIRCUIT APPLICATIONS MAY DICTATE SEPARATE SPACING. SHD SHIELDED CONNECTION
35
PE 3682
2 CONDUCTOR SHIELDED CABLE
3. ALL CONDUCTORS OF CLASSES 7 THROUGH 10 MUST BE SHIELDED PER THE RECOMMENDATIONS OR 3683
36 SHIELD CONNECTED
EQUIPMENT. 8271
AT OTHER END
8281
37
4. IN THE CABLE TRAYS, STEEL SEPARATORS ARE ADVISABLE BETWEEN THE CLASS GROUPINGS. SHD
PE 8291
MULTI-CONDUCTOR
38 SHIELDED CABLE
5. IF CONDUIT IS USED IT IS REQUIRED THAT IT BE CONTINUOUS AND COMPOSED OF MAGNETIC STEEL. 8301
SHD
WITH INDIVIDUAL
39 (SEEGENERAL NOTE 1 ABOVE).
PE 8311
SHIELDED PAIRS
6. FOR FURTHER INFORMATION ON SPACING OF PLC COMMUNICATION CABLES TO CLASSES 1 THROUGH 6, 8321
40
SEE AB PLC INSTALATION MANUAL.
41
7. PER NEC ARTICLE 300-3© AND 318-6(F), CONDUCTORS OF CIRCUIT RATED OVER 600V ARE ALLOWED TO
42 OCCUPY THE SAME CABLE, TRAY, OR CONDUIT. IT IS ACCEPTABLE FOR A TRAY TO HAVE A METAL
BARRIER FOR SEPARATION.
43
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24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 02
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE
No. 01
GUIDELINE FOR EXTERNAL WIRING CLASSIFICATION CHK NEXT
AS tba
AND GROUNDING SCHEME FOR DRIVE SYSTEMS BUILT JES SHT
No. 03
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
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24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 03
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE
No. 02
SCHEMATIC DIAGRAM FOR BULETIN 1395 STANDART CHK NEXT
AS tba
SOFWARE FLOW BUILT JES SHT
No. 04
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
13
14
15
16
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24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 04
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE
No. 03
SCHEMATIC DIAGRAM FOR BULETIN 1395 STANDART CHK NEXT
AS tba
SOFWARE FLOW BUILT JES SHT
No. 05
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
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24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 05
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE
No. 04
SCHEMATIC DIAGRAM FOR BULETIN 1395 STANDART CHK NEXT
AS tba
SOFWARE FLOW BUILT JES SHT
No. 06
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
13
14
15
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24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 06
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE
No. 05
SCHEMATIC DIAGRAM FOR BULETIN 1395 STANDART CHK NEXT
AS tba
SOFWARE FLOW BUILT JES SHT
No. 10
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
2
WINDUP COOLING
PULL ROLL DRUM
3
LOWER FEED CONVEYORS
LOADCELL TO 11-6
4 (250 – 2000KG) # 4 DRIVE WATER SCREWDOWN
WINDUP # 2 DRIVE WATER SCREWDOWN TO 11-26
5
ACCUMULATOR # 1 DRIVE WATER SCREWDOWN
6
(50 METER STORAGE )
10
17
40HP 40HP 7.5HP 40HP 125HP 125HP 125HP 125HP
18 M 400V M 400V M 400V M 400V M 400V M 400V M 400V M 400V
1750RPM 1750RPM 1750RPM 1750RPM 1750RPM 1750RPM 1750RPM 1750RPM
19
DB DB DB DB DB DB DB DB
20
21
22
23 DM4 DM2
DM8 DM7 DM6 DM5 DM3 DM1
24
DC DRIVE DC DRIVE DC DRIVE DC DRIVE DC DRIVE DC DRIVE DC DRIVE DC DRIVE
25
50 50 50 50 10 10 50 50 150 150 150 150 150 150 150 150
26 HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP
27
CML CML CML CML CML CML CML CML
28
SPEED REG SPEED REG SPEED REG SPEED / DRAW SPEED REG SPEED / DRAW SPEED / DRAW
SPEED REG
REG REG REG
29
DIA CALC DIA CALC POSITION REG TENSION REG POSITION REG
30 TENSION /
TENSION / RACK 21
RACK 20 RACK 17 RACK 16 RACK 15 RACK 14 RACK 13 RACK 12
31 TAPER MOD GRP TAPER MOD GRP MOD GRP MOD GRP MOD GRP MOD GRP MOD GRP MOD GRP
0 -7 0 -7 0 -7 0 -7 0 -7 0 -7 0 -7
MULTI-COM 0 -7 MULTI-COM SHEET 61 MULTI-COM SHEET 56
MULTI-COM MULTI-COM MULTI-COM MULTI-COM MULTI-COM
32 SHEET 66 SHEET 51 SHEET 46 SHEET 41 SHEET 36 SHEET 31
33
192.168.1.114 192.168.1.112 192.168.1.110 192.168.1.108 192.168.1.106 192.168.1.104 192.168.1.102 192.168.1.100
ETHERNET
34
38
39
192.168.1.90
40
486
41 66MHZ RACK 0-1
MOD GRP 0–7
42 SHEET 1020
MCC
43
REMOTE I/O
MAIN
WINDUP B DRIVE SIDE WATER SIDE
44 A OP.STATIONCC WINDUP A
B
QU
ALLEN-
BRADLEY REMOTE I/O REMOTE I/O REMOTE I/O
REMOTE I/O
ALI
TY
REMOTE I/O
45
LAPTOP
47
192.168.1.40 192.168.1.50 192.168.1.60 192.168.1.70 192.168.1.80
DRIVE TOOLS RACK 7 RACK 10
RACK 11 RACK 2 RACK 5 RACK 6
6200 (PLC5) MOD GRP 0–7 MOD GRP 0–7
48
MOD GRP 0–7 MOD GRP 0–7 MOD GRP 0–7 MOD GRP 0–7
ETHERNET ETHERNET SHEET 1030 SHEET 1040 SHEET 1050 SHEET 1060 SHEET 1070 SHEET 1080
49
TO 11 - 7
50
20-04-10
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 10
FOR DRW DRAWING No. PREV
20-04-10 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE
No. 6
MACHINE ONE-LINE CHK NEXT
AS tba
BUILT JES SHT
11
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
5
UPPER LOWER
6 FEED CONVEYOR FEED CONVEYOR
DRIVE SIDE WATER SIDE
7 FROM 10 -4 TRIM ROLLERS TRIM ROLLERS
11
1HP 1HP 2HP 1HP 1HP 1HP
M 380V M 380V M 380V M 380V M 380V M 380V
12 1500RPM 1500RPM 1500RPM 1500RPM 1500RPM 1500RPM
13
DM9 DM10 DM11 DM12 DM13 DM14
14
POWERFLEX 700S POWERFLEX 700S POWERFLEX 700S POWERFLEX 700S POWERFLEX 700S POWERFLEX 700S
15
16
3 3 3 3 3 1
17 HP HP HP HP HP HP
18
19 V / HZ. REG V / HZ. REG V / HZ. REG V / HZ. REG V / HZ. REG V / HZ. REG
RACK 22 RACK 23 RACK 23
RACK 22 RACK 24 RACK 24
20 MOD GRP MOD GRP MOD GRP
S.P. RIO MOD GRP S.P. RIO SHEET 116
S.P. RIO SHEET 110 S.P. RIO SHEET 126 S.P. RIO MOD GRP S.P. RIO MOD GRP
SHEET 111 SHEET 131 SHEET 136
21 192.168.1.116 192.168.1.118 192.168.1.120 192.168.1.122 192.168.1.124 192.168.1.126
22
ETHERNET
FROM 10 -47
23
# 1 WATER SIDE #2 DRIVE SIDE # 2 WATER SIDE # 4 DRIVE SIDE # 4 WATER SIDE
# 1 DRIVE SIDE
SCREWDOWN SCREWDOWN SCREWDOWN SCREWDOWN SCREWDOWN
24 SCREWDOWN
25
26
FROM 10-4
27
28
29
30
31
32
REDUCER REDUCER REDUCER REDUCER REDUCER REDUCER
33
34
5HP 5HP 5HP 5HP 5HP 5HP
35 380V
M M 380V M 380V M 380V M 380V M 380V
36
1500RPM 1500RPM 1500RPM 1500RPM 1500RPM 1500RPM
37
DM15 DM16 DM17 DM18 DM19 DM20
38
POWERFLEX 700S POWERFLEX 700S POWERFLEX 700S POWERFLEX 700S POWERFLEX 700S POWERFLEX 700S
39
7.5 7.5 7.5 7.5
40 7.5 7.5 HP HP HP HP
41
HP HP
CML CML CML CML
42
V / HZ. REG V / HZ. REG V / HZ. REG V / HZ. REG V / HZ. REG V / HZ. REG RACK 27
43 RACK 25 RACK 25 RACK 26 RACK 26 RACK 27
MOD GRP MOD GRP MOD GRP MOD GRP MOD GRP
MOD GRP
44 S.P. RIO SHEET 141 S.P. RIO SHEET 146 S.P. RIO SHEET 151 S.P. RIO SHEET 156 S.P. RIO S.P. RIO SHEET 166
SHEET 161
192.168.1.138 192.168.1.136 192.168.1.134 192.168.1.132 192.168.1.130 192.168.1.128
45
ETHERNET
46
47
48
49
50
20-04-10
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 11
FOR DRW DRAWING No. PREV
20-04-10 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE
No. 10
MACHINE ONE-LINE CHK NEXT
AS tba
BUILT JES SHT
12
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
2000A
5
6
380VAC
7 TO 13-11
11
12
13
14
DC DRIVE DC DRIVE DC DRIVE DC DRIVE DC DRIVE DC DRIVE DC DRIVE DC DRIVE
15 150 150 150 150 150 150 150 150 50 50 10 10 50 50 50 50
HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP
16
17
18
23
24
25
26
27 70A
600V
28 SH 20
29
30
31
32
33
34
35
36
700S 700S 700S 700S 700S 700S 700S 700S 700S 700S 700S 700S
37 3 3 3 3 3 3 7.5 7.5 7.5 7.5 7.5 7.5
HP HP HP HP HP HP HP HP HP HP HP HP
38
39
40
41
42
43 3HP 3HP 3HP 3HP 3HP 3HP 7.5HP 7.5HP 7.5HP 7.5HP 7.55HP 7.5HP
M M M M M M M M M M M M
380VAC 380VAC 380VAC 380VAC 380VAC 380VAC 380VAC 380VAC 380VAC 380VAC 380VAC 380VAC
44
UPPER FEED LOWER FEED SHEAR SPARE DRIVE SIDE WATER SIDE #1 DRIVE #1 WATER #2 DRIVE #2 WATER #4 DRIVE #4 WATER
45 CONVEYOR CONVEYOR CARRIAGE TRIM ROLLERS TRIM ROLLERS SCREWDOWN SCREWDOWN SCREWDOWN SCREWDOWN SCREWDOWN SCREWDOWN
SH 111 SH 116 SH 121 SH 131 SH 136 SH 141 SH 146 SH 155 SH 156 SH 161 SH 166
46
47
48
49
50
20-04-10
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 12
FOR DRW DRAWING No. PREV
20-04-10 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE
No. 11
POWER ONE-LINE CHK NEXT
AS tba
BUILT JES SHT
13
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11 380V-2000A BUS
FROM 12-7
12
13
14
15
16
17
18
19 380V
20
25KVA
21
220V
22
23
24
CENTER
25 GUIDE #1
15A 15A
26 M 2HP M 2HP M 7.5HP M 7.5HP M 10HP M 10HP M 10HP M .75HP M .75HP M .75HP M .75HP M 2HP M 2HP
CENTER
27 GUIDE #2
15A 15A
ROTARY ROTARY CALENDER CALENDER WINDUP SPARE SPARE UPPER DRIVE UPPER WATER LOWER LOWER WINDUP A WINDUP B
28 SHAER SHAER HYD. UNIT LUBE UNIT ACCUMULATOR SH 21 SH 21 SIDE STOCK SIDE STOCK DRIVE SIDE WATER SIDE VACCUM VACCUM
CUTTER CARRIAGE SH 22 SH 21 HYD. UNIT GUIDE GUIDE STOCK STOCK SH 23 SH 23 EDGE
29 SH 22 SH 22 SH 21 SH 24 SH 24 GUIDE GUIDE GUIDE #1
15A 15A
SH 25 SH 25
30
EDGE
31 GUIDE #2
15A 15A
32
SOLA MEASUREX
33 15A 20A
34
MEASUREX
35 AIR COND.
15A 15A
36
50A 50A 150A 50A 70A STATIC
37 ELIMINATORS
15A 15A
38
39 15A 15A
40
SPICE SPICE CREEL SPICE TCU
41 PRES PRES ROOM PRES -(4)5HP 15A 15A
A B DISTRIBUTION AT SH 20
42 15HP 15HP PANEL CALENDER
-(2) 15HP -15HP
43 -1HP SH 20 15A 20A
-2HP
44 -(2)3HP
SH 27
SH 20
45
47
ROLL #1 ROLL #1 ROLL #4 ROLL #4
DRIVE SIDE WATER SIDE DRIVE SIDE WATER SIDE
48
CROSSING CROSSING CROSSING CROSSING
SH 23 SH 23 SH 24 SH 24
49
50
24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 13
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE
No. 12
POWER ONE-LINE CHK NEXT
AS tba
BUILT JES SHT
20
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3
CB
4
OL 1 L1
PT
(
5 - PRI - SEC O
(
CUSTOMER SUPPLY I U
N 380VV 380VV 380VAC
6 380 VAC 3 PHASE, 50 OL 2 A A T L2 3 PHASE
P P
HZ MAX. SYM. IC 50 HZ
U 880 KVA U
7 AMPS LIMITED BY T 3 PHASE TO 21-5
T
USER OL 3 L3
(
TRANSFORMER
8 2000A
600V
9 UNIT
10
11
CB
12
4ALL1
13
UNIT 4 AL 4ALL2 TO CREEL ROOM
DISTRIBUTION
14 PANEL
4ALL3
15 100A
600V
16
17
18
CB
19
L1 4CLL1
20
UNIT 4 CL L2 4CLL2 TO SPLICE PRESS
AT CALENDER
21
L3 4CLL3
22 50A
600V
23
24
25
CB UNIT 4 AR
26
4CRL1
27
UNIT 4 CR 4CRL2 TO TCU
28
4CRL3
29 70A
600V
30
31
32
CB CH11
33
L1 L1 LLL1
TO 1336S
34
UNIT 4 AR L2 L2 LL2 AC DRIVES
111-5, 116-5, 121-5, 126-5,
35 131-5, 136-5, 141-5, 146-5,
L3 L3 LL3 151-5, 156-5, 161-5, 166-5
36 100A
600V
324UH
37
MOUNTED IN BASE
OF ITEM 0002
38 (PLC/60 RACK)
39
CB
40
L1 4JLR1
41
UNIT 4 JL L2 4JLR2 TO SPLICE PRESS “A”
CREEL ROOM
42
L3 4JLR3
43 50A
600V
44
45
46
47
CB
48
L1 4JLR1
49
UNIT 4 JR L2 4JLR2 TO SPLICE PRESS “B”
CREEL ROOM
50
L3 4JLR3
PANEL LOCATION DATE SCALE DRAWING REF. SHT
APV
50A 24-05-2010 20
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
600V
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 13
SCHEMATIC DIAGRAM FOR STEEL CORD CALENDER CHK NEXT
AS tba
LINE MOTOR CONTROL CENTER BUILT JES SHT
No. 21
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
4
L1 L1
5
380 VAC 380VAC
3 PHASE, L2 L2 3 PHASE
6
50 HZ 50 HZ
FROM 20-5 TO 22-5
7
L3 L3
10
UNIT 2C UNIT 2 E
11 24 AMP 24 AMP
1 CB 1 CB
1M 1MOL 1M 1MOL SPARE
12 1T1 SPARE 1T1
L1 1L1 T1 L1 1L1 T1
16
17
18
1M 1M
1MOL 1MOL
19 1X1 1 1X2 1X1 1 1X2
AO011111 AO011112
21-12, 21-13, 21-12, 21-13,
20
22-9 21-14, 21-24 21-9 21-14, 21-24
FROM FROM
21 1029-30 1029-33
27112 27112
22
1M 1M
23 2 3 2 3
27181 27181
24
21-13 21-13
TO TO
25 1029-30 1029-33
AIO11111 AIO11112
26
27
28
UNIT 2D UNIT 2 F
29 24 AMP 18 AMP
WINDUP CALENDER
2 CB ACCUMULATOR 2 CB HYDRAULIC
2M 2MOL 2M 2MOL
30 2T1 HYDRAULIC UNIT 1T1 UNIT
L1 2L1 T1 L1 2L1 T1
35
36
2M 2M
2MOL 2MOL
37 2X1 31 2X2 2X1 1 2X2
AO011104 AO011102
21-30, 21-31, 21-30, 21-31,
38
21-23 21-32, 21-41 21-23 21-32, 21-41
FROM FROM
39 1029-18 1029-13
27112 27112
40
2M 2M
41 32 33 2 3
27181 27181
42
21-27 21-27
TO TO
43 1029-18 1029-13
AIO11104 AIO11102
44
45
46
47
48
49
50
24-05-2010 21
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 20
SCHEMATIC DIAGRAM FOR STEEL CORD CALENDER CHK NEXT
AS tba
LINE MOTOR CONTROL CENTER BUILT JES SHT
No. 22
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
4
L1 L1
5
380 VAC 380VAC
3 PHASE, L2 L2 3 PHASE
6
50 HZ 50 HZ
FROM 21-5 TO 23-5
7
L3 L3
10
UNIT 2G UNIT 2J
11 18 AMPS 18 AMP
CALENDER
1 CB LUBE 1 CB
1M 1MOL MF OL SPARE
12 1T1 UNIT 1T1
L1 1L1 T1 L1 1L1 IA1 T1
17
18
1M
1MOL
19 1X1 1 1X2
AO011103 22-17
21-12, 21-13,
20
22-9 21-14, 21-24 MR MF OL
FROM X1 1 X2
1029-16 AO011100 8
21 FROM 1029-8
27112 22-12, 22-13,
22-17 22-9 22-14, 22-22, 22-27
22
MF MR
1A 1B 22-16, 22-17,
1M AO011101 22-18, 22-21, 22-28
23 2 3
27181
22-15
24 FROM
22-13 1029-11
TO
1029-16 27112
25
AIO11103
26
MF
2 3
27181 AIO11100
27 TO 1029-8
22-15
28 TO 1029-11
UNIT 2H MR
5
18 AMPS AIO11101
29
ROTARY 4
2 CB SHEAR
2M 2MOL 22-17
30 2T1 CUTTER
L1 2L1 T1
31 2T2 (T1) 2 HP
L2 2L2 T2 XXXXRPM
(T2)
32 2T3 (T3) 380 VOLTS
L3 2L3 T3 XXXAMPS
(F)
33 22-27
22-27
34
35
36
2M
2MOL
37 2X1 31 2X2
AO011113
21-30, 21-31,
38
22-23 21-32, 21-41
FROM
39 1029-36
27112
40
2M
41 32 33
27181
42
22-27
TO
43 1029-36
AIO11113
44
45
46
47
48
49
50
24-05-2010 22
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 21
SCHEMATIC DIAGRAM FOR STEEL CORD CALENDER CHK NEXT
AS tba
LINE MOTOR CONTROL CENTER BUILT JES SHT
No. 23
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
4
L1 L1
5
380VAC
380 VAC 3 PHASE, 50 HZ L2 L2 3 PHASE
6
FROM 22-5 50 HZ
TO 24-5
7
L3 L3
9
UNIT 3B
10
18 AMP UNIT 3D
18 AMP
11 ROLL #1
CB WINDUP “A” 1 CB DRIVE SIDE
MF OL VACUUM MF OL
12 1T1 1T1 CROSSING
L1 1L1 IA1 T1 L1 1L1 IA1 T1
MR MR
16
17
18
19
23-17 23-17
20
MR MF OL MR MF OL
X1 1 X2 X1 1 X2
AO011005 8 AO011100 8
21 FROM FROM 1028-8
1029-21 23-13, 23-14, 23-13, 23-14,
23-17 23-9 23-15, 23-21, 23-27 23-17 23-9 23-15, 23-21, 23-27
22
MF MR MF MR
1A 1B 23-16, 23-17, 1A 1B 23-16, 23-17,
AO011001 23-18, 23-21, 23-28 AO011101 23-18, 23-21, 23-28
23
23-15 23-15
24 FROM FROM
1029-23 1028-11
27112 27112
25
26
MF MF
2 3 2 3
27181 AIO11000 27181 AIO11100
27 TO 1029-21 TO 1029-8
23-15 23-15
28 TO 1029-23 TO 1029-7
MR MR
5 5
AIO11001 AIO11101
29
4 4
23-17 23-17
30
UNIT 3E UNIT 3E
31 18 AMP
18 AMP WINDUP “B” ROLL #1
1 CB VACUUM 1 CB WATER SIDE
1M OL MF OL
32 1T1 1T1 CROSSING
L1 1L1 IA1 T1 L1 1L1 IA1 T1
33 1T2 (T1) 2 HP 1T2 (T1) 1 HP
L2 1L2 IA2 T2 XXXXRPM L2 1L2 IA2 T2 XXXXRPM
(T2) (T2)
34 1T3 (T3) 380 VOLTS 1T3 (T3) 380 VOLTS
L3 1L3 IA3 T3 XXXAMPS L3 1L3 IA3 T3 XXXAMPS
F F
35 23-31 23-31 23-31 22-15
MR MR
36
37
38
39
23-33 23-33
40
MR MF OL MR MF OL
X1 1 X2 X1 1 X2
AO011102 8 AO011100 8
41 FROM FROM 1028-13
1029-26 23-32, 23-33, 23-32, 23-33,
23-33 23-25 23-34, 23-43, 23-45 23-33 23-35 23-34, 23-43, 23-45
42
MF MR MF MR
1A 1B 23-36, 23-37, 1A 1B 23-36, 23-37,
AO011103 23-38, 23-41, 23-49 AO011101 23-38, 23-41, 23-49
43
23-31 23-31
44 FROM FROM
1029-28 1028-16
27112 27112
45
46
MF MF
2 3 2 3
27181 AIO11002 27181 AIO11100
47 TO 1029-26 TO 1028-13
23-31 23-31
48 TO 1028-11 TO 1029-7
MR MR
5 5
AIO11003 AIO11101
49
4 4
23-33 23-33
50
24-05-2010 23
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 22
SCHEMATIC DIAGRAM FOR STEEL CORD CALENDER CHK NEXT
AS tba
LINE MOTOR CONTROL CENTER BUILT JES SHT
No. 24
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
4
L1 L1
5
380VAC
380 VAC 3 PHASE, 50 HZ L2 L2 3 PHASE
6
FROM 23-5 50 HZ
TO 25-5
7
L3 L3
10
UNIT 3F UNIT 4E
11 18 AMP 18 AMP
UPPER
CB ROLL #4 CB DRIVE
MF OL DRIVE SIDE MF OL
12 1T1 T1 STOCK GUIDE
L1 1L1 IA1 T1 CROSSING L1 1L1 IA1 T1
MR MR
16
17
18
19
24-17 24-17
20
MR MF OL MR MF OL
X1 1 X2 X1 1 X2
AO011004 8 AO011010 8
21 FROM FROM
1028-18 24-13, 24-14, 1028-28 24-13, 24-14,
24-17 24-9 24-15, 24-21, 24-27 22-17 22-9 24-15, 24-21, 24-27
22
MF MR MF MR
1A 1B 24-16, 24-17, 1A 1B 24-16, 24-17,
AO011005 24-18, 24-21, 24-28 AO011011 24-18, 24-21, 24-28
23
24-15 22-15
24 FROM FROM
1028-21 1028-31
27112 27112
25
26
MF MF
2 3 2 3
27181 AIO11004 27181 AIO11010
27 TO 1028-18 TO 1028-28
24-15 24-15
28 TO 1028-21 TO 1028-31
MR MR
5 5
AIO11005 AIO11011
29
4 4
24-17 24-17
30
UNIT 3G UNIT 4F
31
18 AMP ROLL #4 18 AMP UPPER
1 CB WATER SIDE 1 CB WATER SIDE
1M OL MF OL
32 1T1 CROSSING T1 STOCK GUIDE
L1 1L1 IA1 T1 L1 1L1 IA1 T1
33 1T2 (T1) 1 HP T2 (T1) .75 HP
L2 1L2 IA2 T2 XXXXRPM L2 1L2 IA2 T2 XXXXRPM
(T2) (T2)
34 1T3 (T3) 380 VOLTS T3 (T3) 380 VOLTS
L3 1L3 IA3 T3 XXXAMPS L3 1L3 IA3 T3 XXXAMPS
F F
35 24-31 23-31 24-31 24-31
MR MR
36
37
38
39
24-33 24-33
40
MR MF OL MR MF OL
X1 1 X2 X1 1 X2
AO011007 8 AO011012 8
41 FROM FROM
1028-23 24-13, 24-14, 1028-33 24-13, 24-14,
24-33 24-25 24-15, 24-21, 24-27 24-17 22-9 24-15, 24-21, 24-27
42
MF MR MF MR
1A 1B 24-16, 24-17, 1A 1B 24-16, 24-17,
AO011010 24-18, 24-21, 24-28 AO011013 24-18, 24-21, 24-28
43
24-31 24-15
44 FROM FROM
1028-26 1028-36
27112 27112
45
46
MF MF
2 3 2 3
27181 AIO11007 27181 AIO11012
47 TO 1028-23 TO 1028-36
24-31 24-31
48 TO 1028-26 TO 1028-36
MR MR
5 5
AIO11010 AIO11013
49
4 4
24-33 24-33
50
24-05-2010 24
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 23
SCHEMATIC DIAGRAM FOR STEEL CORD CALENDER CHK NEXT
AS tba
LINE MOTOR CONTROL CENTER BUILT JES SHT
No. 25
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
4
L1
5
380VAC
380 VAC 3 PHASE, 50 HZ L2 3 PHASE
6
FROM 24-5 50 HZ
TO 27-5
7
L3
10
UNIT 4G
11 18 AMP
CB LOWER
MF OL DRIVE SIDE
12 T1
L1 1L1 IA1 T1 STOCK GUIDE
13 T2 (T1) .75 HP
L2 1L2 IA2 T2 XXXXRPM
(T2)
MR
16
17
18
19
25-17
20
MR MF OL
X1 1 X2
AO011014 8
21 FROM
1028-38 25-13, 25-14,
25-17 25-9 25-15, 25-21, 25-27
22
MF MR
1A 1B 25-16, 25-17,
AO011015 25-18, 25-21, 25-28
23
25-15
24 FROM
1028-41
27112
25
26
MF
2 3
27181 AIO11014
27 TO 1028-38
25-15
28 TO 1028-41
MR
5
AIO11015
29
4
25-17
30
31
UNIT 4H
18 AMP LOWER
CB WATER SIDE
MF OL
32 1T1 STOCK GUIDE
L1 1L1 IA1 T1
33 1T2 (T1) .75 HP
L2 1L2 IA2 T2 XXXXRPM
(T2)
34 1T3 (T3) 380 VOLTS
L3 1L3 IA3 T3 XXXAMPS
(F)
35 25-31 25-31
MR
36
37
38
39
25-33
40
MR MF OL
X1 1 X2
AO011016 8
41 FROM
1028-43 25-24, 25-25,
25-33 25-25 25-26, 25-33, 25-35
42
MF MR
1A 1B 25-28, 25-29,
AO011017 25-30, 25-31, 25-37
43
25-31
44 FROM
1028-46
27112
45
46
MF
2 3
27181 AIO11016
47 TO 1028-43
25-31
48 TO 1028-46
MR
5
AIO11017
49
4
25-33
50
24-05-2010 25
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 24
SCHEMATIC DIAGRAM FOR STEEL CORD CALENDER CHK NEXT
AS tba
LINE MOTOR CONTROL CENTER BUILT JES SHT
No. 27
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
4
L1 L1 L1
5
380VAC
380 VAC 3 PHASE, 50 HZ L2 L2 L2 3 PHASE
6
FROM 25-5 50 HZ
7
L3 L3 L3
9
CB
10 90A
600V 27112
RECEPTACLES MOUNTED
11
27071 27072 220VAC RECPT1 ON BOTTON FRONT PANELS
LIGHTING PANEL POWER FROM 27-32 ON CABINET
12 H1 H2 CB AND TRANSFORMER 27281
UNIT 1G (0004)
13
380VAC
220VAC DM1-TB1(9) DM1-TB1(10)
14 25KVA
15 PE
X1 X2
27112
LIGHTING PANEL
16 150A PE
UNIT 1B RECPT2
250V DM3-TB1(10)
27112 27112
17
CB1 CB2 DM3-TB1(9) (0006)
27111
18
N 1 27141 27142 2 TO CENTER GUIDE # 1 N
TO PLC E-STOP
28-7, 1011A-10, 1012-11,1020-31 15A 15A
19
CB3 CB4
PE
20
27112 N TO POWER SUPLLIES 3 27161 27162 4 TO CENTER GUIDE # 2 N 27112
29-7 DM8-TB13(13) DM8-TB13(14)
15A 15A
21 RECPT3
CB5 CB4
22
N TO MCC 5 27181 27182 6 TO CENTER GUIDE # 3 N
1028-5,1028A-5, 1029-5,1029A-5 15A 15A 220VAC
23
CB7 CB6 FROM 27-26
24 N TO MAIN OPERATOR 7 8 N
27112 CONSOLE 27201 27202 TO CENTER GUIDE # 4 27112 PE
30
N TO WATER SIDE 13 27261 27262 14 TO STATIC ELIMINATORS N
REMOTE I/O 15A 15A FLOOR MATS
31
CB15 CB16
32
27112 N TO CABINET RECEPTACLES 15 27281 27282 16 MEASUREX MOTOR N 27112
27-11 15A 15A CONTROL PANEL
33
CB17 CB18
34
N POST TENSION LOAD CELLS 17 27301 27302 18 W/UP LOAD CELLS N
15A 15A
35
CB19 CB20 220 VAC 220 VAC
TO MEASUREX TO MEASUREX
36 OPERATOR STATION CONTROL MANAGER
27112 N CALENDER GREASE UNIT 19 27321 27322 20 N 27112
OREEL ROOM MAIN
15A 15A ELECTRIC PANEL
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010 27
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 25
SCHEMATIC DIAGRAM FOR STEEL CORD CALENDER CHK NEXT
AS tba
LINE MOTOR CONTROL CENTER BUILT JES SHT
No. 28
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
27141 27112
7
9
TB1-6 TB1-11
10
CONVEYOR/ CALENDER/
11 CALENDER COOLING DRUM WINDUP
E-STOP E-STOP E-STOP
ESR2 ESR3 ESR4 PLCESR PLCRSR CSR2 ESR EMERGENCY STOP RELAY
12 TB1-7 TB1-8 TB1-9 TB1-9 28064
28061 28062 28063 28065 28066 27112 31-21, 36-21, 41-21,
46-21, 51-21, 56-21
13 61-21, 66-21
1039-18 1039-31 1059-5 1012-5 1012-7 28-23
ESR1 ESR1
14
EMERGENCY STOP RELAY
1011A-12, 28-14, 28-21
15
28-8
16
17
18
19
CSR TB1-12
20 ESR1
27141 28161 28161 27112 COAST STOP RELAY
31-200, 36-20, 41-20, 46-20,
21 51-20, 56-20, 61-20, 66-20
CSR1
22
COAST STOP RELAY
111-40, 116-40, 121-40,
23 126-40, 131-40, 136-40
CSR2
24
COAST STOP RELAY
28-13, 140-40, 145-40,
25 150-40, 155-40, 160-40,
165-40, 1011A-14
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010 28
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 27
SCHEMATIC DIAGRAM FOR E-STOP CIRCUIT DRIVE PLC CHK NEXT
AS tba
CABINET BUILT JES SHT
No. 29
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
220VAC
6
FROM 27-20
7 TB1-13 TB1-14
8
27161 27112
10
11
PS1
GND L 220VAC N
12
INPUT
13 PE
R-B5G500-230
ACOPIAN
14 5 VOLT D.C
SUPPLY
15 5A
16
+VDC - VDC
OUT +SENSE - SENSE OUT
17
18
19
PE
20
29121 29122
21
TB1-80 TB1-87
22 TO 1018-30
TB1-81 TB1-88
23 TO 1018-30
TB1-82 TB1-89
24 TO 1019-30
TB1-83 TB1-90
25 TO 1019-30
TB1-84 TB1-91
TO
26
1012A-11, 1013-11, 1013A-11, 1014-11,
1014A-11, 1015-11, 1015A-11, 1016-11,
27 1016A-11, 1017-11, 1017A-11
28
29
30
PS2
31
GND L 220VAC N
INPUT
32
PE
A12H1700-230
33
ACOPIAN
12 VOLT D.C
34 SUPPLY
16A
35
+VDC - VDC
36
OUT +SENSE - SENSE OUT
37
38
39
PE
29291 29292
40
41 TB1-94 TB1-102
TO 1049-8,
1058-7
42 TB1-95 TB1-103
TO 1018-30
43 TB1-96 TB1-104
TO 1018-30
44 TB1-97 TB1-105
TO 1019-30
45 TB1-98 TB1-106
TO 1029B-5
46 TB1-99 TB1-107
TO
1037-25, 1037-36,
47 1037A-27, 1037A-37,
48
49
50
24-05-2010 29
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 28
SCHEMATIC DIAGRAM FOR POWER DISTRIBUTION CHK NEXT
AS tba
DRIVE PLC CABINET BUILT JES SHT
No. 30
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3
MCP11
4
L1 301L1
5
380 VOLT
NAMPS L2 301L2
6 TO 31-5
HOR. BUS
7
L3 301L3
8 400A
600V
9
DC MOTOR
CB3 AC BLOWER MOTOR
10
M11 OL11
30064 30063
11
(T1)
30074 30073 1 /2HP
12 (T2)
FLA
(T3)
30084 30083
13
CB1
5A 30-33
30-33
14 480V
15
30094 30095
16
(H2) (H3) (H4)
17
(H1) (H5)
CB2
18 PT2
(TB120HI) 750VA (TB120LO)
30104 30105 30106
19
7A
277V (X1) (X3) (X2) (X4)
PE
20
21
22
23 MTR1
24
25
MTR2
26
27
28
MTR3
29
30
31
32
M11
OL11
33
30221
34
30-11
BLOWER
35 STARTER
36
37
38
39
30104
30106
40
TO TO
41
31-12 31-13
42
43
44
45
46
47
48
49
50
24-05-2010 30
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 29
SCHEMATIC DIAGRAM FOR POWER CONTROL, AND CHK NEXT
AS tba
DRIVE I/O CALENDER #1 BUILT JES SHT
No. 31
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
CH11 POWER POWER MOTOR DATA
4 F1
301L1 313L1 R/L1 A1 31039
6A
5 125 HP
380 VAC F2 400 VOLTS
301L2 313L2 S/L2
6 FROM 30-05 6A ___ FLA
DC MOTOR 1750 RPM (BASE)
7 F3
301L3 313L3 T/L3 A2 31069 ___ GEARIN RPM
6A ARM
8
(A2) (A1) ___ ROTATION
TB2-1 SHUNT FIELD 50 HZ (BASE)
U1 31099 ___ POWER FACTOR
9
(F1) (F2) (F3) (F4)
10 TB2-2
V1 31119
11 DRIVE APPLICATION DATA
DBR1
30104 V2 DB1 31031 31032
12 POWERFLEX DC DRIVE
Control 0.5 Ω PHASE II
13 Board P/S 365WATT
30106 U2 DB2 31051 DBR3 20P-41AD250RA0NNN
14 (120VAC) 0.5 Ω 150 HP
365WATT
PE 240 VDC IN
15
TB1 ___ FLA
PE
16 VAC OUTPUT
ANALOG IN 1 (+). 1 50 HZ (BASE)
17 TB2
100 % 90 SEC
ANALOG IN 1 (-) 2
DC MOTOR
18 11 INTERNAL 0V (GND)
THERMOGUARD ANALOG IN 2 (+) 3
TAS1 31279 TB1-6 31278
19 12 DIGITAL INPUT 1
CSR ANALOG IN 2 (-) 4
TB1-23 TB1-22 TB1-5 31291
20 TB1-4 13 DIGITAL INPUT 2
ESR ANALOG IN 3 (+) 5
TB1-1 30104DC TB1-20 28-21 TB1-21 30051 TB1-22
21 14 DIGITAL INPUT 3
ANALOG IN 3 (-) 6
28-12
22 15 DIGITAL INPUT 4
+10V POT REF 7
23 16 DIGITAL INPUT COMMON
-10V POT REF 8
24 17 NOT USED
POT COMMON 9
25 18 24V SUPPLY COMMON PE GROUND 10 DIGITAL ENCODER
26 31019
19 +24VDC SUPPLY
TB
27 20 PE GROUND 31212
EA3 ENCODER A A+ A+
28
31211
ENCODER A (NOT) A- A-
29 PROGRAMMING
TERMINAL 31202
ENCODER B B+ B+
30 TB3
31201
7 8 9 I ENCODER B (NOT) B- B-
31 4 5 6 DOOR MOUNTED 21 ANALOG OUTPUT 1 (+)
TERMINAL
1 2 3 ENCODER Z Z+ Z+
32 . 22 ANALOG OUTPUT 1 (-)
0 +/- O
ENCODER Z (NOT) Z- Z-
33 23 ANALOG OUTPUT 2 (+) 31018
+5/12-15V DC RETURN COM COM
34 24 ANALOG OUTPUT 2 (-) 31019
+5/12-15V DC POWER +V +V
35 25 DIGITAL OUTPUT COMMON
30221A 30221B PE
36 26 DIGITAL OUTPUT 1 TB4
40 31019
30 EXTERNAL +24V DC SUPPLY DIGITAL INPUT 8 34
120V BLOWER
41
STARTER
DIGITAL INPUT COMMON 35
42 STS
NOT USED 36
WARNING!!! 78
43 DIGITAL IN 4 – 6 HAS A DEFAULT PWR
37
SETTING OF 24 VDC. DAMAGE TO 79
44 38 WARNING!!!
MAIN CONTROL PCB WILL OCCUR 35
PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45 IF 115VAC IS APPLIED. 39
36 IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 40
75
MOD
ANALOG INPUT DIP SWITCH ENCODER MONITOR OF Z CHANNEL
47
ETHERNET RJ-45 SETTING
76 = 12 – 15V = 5V
48 NET = ON = OFF
VOLT ON ON ON
IP 192.168.1.100
OFF POSITION Z CHANNEL MONITORED
49 SUBNET 255.255.255.0 CURR X OFF X OFF X OFF ENC5 ENC12 ENC5 ENC12
S9 S10 S11 ON POSITION Z CHANNEL NOT MONITORED
50 906ENET1
S21 S20
POWERFLEX DC DRIVE SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV
PHASE II 24-05-2010 31
9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
20P-41AD250RA0NNN FOR
24-05-2010
DRW DRAWING No. PREV
SHT
24-05-2010
No. 30
SCHEMATIC DIAGRAM FOR 125 HP, BULETIN 1395 DRIVE CHK NEXT
AS tba
REGULATOR AND MOTOR CALENDER #1 BUILT JES SHT
No. 35
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3
MCP11
4
L1 351L1
5
380 VOLT
NAMPS L2 351L2
6 TO 36-5
HOR. BUS
7
L3 351L3
8 400A
600V
9
DC MOTOR
CB3 AC BLOWER MOTOR
10
M11 OL11
35064 35063
11
(T1)
35074 35073 1 /2HP
12 (T2)
FLA
(T3)
35084 35083
13
CB1
5A 35-33
35-33
14 480V
15
35094 35095
16
(H2) (H3) (H4)
17
(H1) (H5)
CB2
18 PT2
(TB120HI) 750VA (TB120LO)
35104 35105 35106
19
7A
277V (X1) (X3) (X2) (X4)
PE
20
21
22
23 MTR1
24
25
MTR2
26
27
28
MTR3
29
30
31
32
M11
OL11
33
35221
34
35-11
BLOWER
35 STARTER
36
37
38
39
35104
35106
40
TO TO
41
36-12 36-13
42
43
44
45
46
47
48
49
50
24-05-2010 35
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 31
SCHEMATIC DIAGRAM FOR POWER CONTROL, AND CHK NEXT
AS tba
DRIVE I/O CALENDER #2 BUILT JES SHT
No. 36
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
CH11 POWER POWER MOTOR DATA
4 F1
351L1 363L1 R/L1 A1 36039
6A
5 1 HP
380 VAC F2 400 VOLTS
351L2 363L2 S/L2
6 FROM 40-03 6A ___ FLA
DC MOTOR 1750 RPM (BASE)
7 F3
351L3 363L3 T/L3 A2 36069 ___ GEARIN RPM
6A ARM
8
(A2) (A1) ___ ROTATION
TB2-1 SHUNT FIELD 50 HZ (BASE)
U1 36099 ___ POWER FACTOR
9
(F1) (F2) (F3) (F4)
10 TB2-2
V1 36119
11 DRIVE APPLICATION DATA
DBR1
35104 V2 DB1 36031 36032
12 POWERFLEX DC DRIVE
Control 0.5 Ω PHASE II
13 Board P/S 365WATT
35106 U2 DB2 36051 DBR3 20P-41AD250RA0NNN
14 (120VAC) 0.5 Ω 150 HP
365WATT
PE 240 VDC IN
15
TB1 ___ FLA
PE
16 VAC OUTPUT
ANALOG IN 1 (+). 1 50 HZ (BASE)
17 TB2
100 % 90 SEC
ANALOG IN 1 (-) 2
DC MOTOR
18 11 INTERNAL 0V (GND)
THERMOGUARD ANALOG IN 2 (+) 3
TAS1 36279 TB1-6 36278
19 12 DIGITAL INPUT 1
CSR ANALOG IN 2 (-) 4
TB1-27 TB1-26 TB1-5 36291
20 TB1-4 13 DIGITAL INPUT 2
ESR ANALOG IN 3 (+) 5
TB1-1 35104DC TB1-24 28-21 TB1-25 35051 TB1-22
21 14 DIGITAL INPUT 3
ANALOG IN 3 (-) 6
28-12
22 15 DIGITAL INPUT 4
+10V POT REF 7
23 16 DIGITAL INPUT COMMON
-10V POT REF 8
24 17 NOT USED
POT COMMON 9
25 18 24V SUPPLY COMMON PE GROUND 10 DIGITAL ENCODER
26 36019
19 +24VDC SUPPLY
TB
27 20 PE GROUND 36212
EA3 ENCODER A A+ A+
28
36211
ENCODER A (NOT) A- A-
29 PROGRAMMING
TERMINAL 36202
ENCODER B B+ B+
30 TB3
36201
7 8 9 I ENCODER B (NOT) B- B-
31 4 5 6 DOOR MOUNTED 21 ANALOG OUTPUT 1 (+)
TERMINAL
1 2 3 ENCODER Z Z+ Z+
32 . 22 ANALOG OUTPUT 1 (-)
0 +/- O
ENCODER Z (NOT) Z- Z-
33 23 ANALOG OUTPUT 2 (+) 36018
+5/12-15V DC RETURN COM COM
34 24 ANALOG OUTPUT 2 (-) 36019
+5/12-15V DC POWER +V +V
35 25 DIGITAL OUTPUT COMMON
35221A 35221B PE
36 26 DIGITAL OUTPUT 1 TB4
39 35104 35221
29 DIGITAL OUTPUT 4 DIGITAL INPUT 7 33
40 36019
30 EXTERNAL +24V DC SUPPLY DIGITAL INPUT 8 34
41 120V BLOWER
DIGITAL INPUT COMMON 35
STARTER
42 STS
NOT USED 36
WARNING!!! 78
43 37
DIGITAL IN 4 – 6 HAS A DEFAULT 79
PWR
44 SETTING OF 24 VDC. DAMAGE TO 38 WARNING!!!
MAIN CONTROL PCB WILL OCCUR 35
PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45 39
IF 115VAC IS APPLIED. 36 IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 40
75
MOD
ANALOG INPUT DIP SWITCH ENCODER MONITOR OF Z CHANNEL
47
ETHERNET RJ-45 SETTING
76 = 12 – 15V = 5V
48 NET = ON = OFF
VOLT ON ON ON
IP 192.168.1.102
OFF POSITION Z CHANNEL MONITORED
49 SUBNET 255.255.255.0 CURR X OFF X OFF X OFF ENC5 ENC12 ENC5 ENC12
S9 S10 S11 ON POSITION Z CHANNEL NOT MONITORED
50 906ENET1
S21 S20
POWERFLEX DC SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV
No. 35
SCHEMATIC DIAGRAM FOR 125 HP, BULETIN 1395 DRIVE CHK NEXT
AS tba
REGULATOR AND MOTOR CALENDER #2 BUILT JES SHT
No. 40
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3
MCP11
4
L1 401L1
5
380 VOLT
NAMPS L2 401L2
6 TO 41-5
HOR. BUS
7
L3 401L3
8 400A
600V
9
DC MOTOR
CB3 AC BLOWER MOTOR
10
M11 OL11
40064 40063
11
(T1)
40074 40073 1 /2HP
12 (T2)
FLA
(T3)
40084 40083
13
CB1
5A 40-33
40-33
14 480V
15
40094 40095
16
(H2) (H3) (H4)
17
(H1) (H5)
CB2
18 PT2
(TB120HI) 750VA (TB120LO)
40104 40105 35106
19
7A
277V (X1) (X3) (X2) (X4)
PE
20
21
22
23 MTR1
24
25
MTR2
26
27
28
MTR3
29
30
31
32
M11
OL11
33
40221
34
40-11
BLOWER
35 STARTER
36
37
38
39
40104
40106
40
TO TO
41
41-12 41-13
42
43
44
45
46
47
48
49
50
24-05-2010 40
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 36
SCHEMATIC DIAGRAM FOR POWER CONTROL, AND CHK NEXT
AS tba
DRIVE I/O CALENDER #3 BUILT JES SHT
No. 41
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
CH11 POWER POWER MOTOR DATA
4 F1
401L1 413L1 R/L1 A1 41039
6A
5 125 HP
380 VAC F2 400 VOLTS
401L2 413L2 S/L2
6 FROM 40-03 6A ___ FLA
DC MOTOR 1750 RPM (BASE)
7 F3
401L3 413L3 T/L3 A2 41069 ___ GEARIN RPM
6A ARM
8
(A2) (A1) ___ ROTATION
TB2-1 SHUNT FIELD 50 HZ (BASE)
U1 41099 ___ POWER FACTOR
9
(F1) (F2) (F3) (F4)
10 TB2-2
V1 41119
11 DRIVE APPLICATION DATA
DBR1
40104 V2 DB1 41031 41032
12 POWERFLEX DC DRIVE
Control 0.5 Ω PHASE II
13 Board P/S 365WATT
40106 U2 DB2 41051 DBR3 20P-41AD250RA0NNN
14 (120VAC) 0.5 Ω 150 HP
365WATT
PE 240 VDC IN
15
TB1 ___ FLA
PE
16 VDC OUTPUT
ANALOG IN 1 (+). 1 50 HZ (BASE)
17 TB2
100 % 90 SEC
ANALOG IN 1 (-) 2
DC MOTOR
18 11 INTERNAL 0V (GND)
THERMOGUARD ANALOG IN 2 (+) 3
TAS1 41279 TB1-6 41278
19 12 DIGITAL INPUT 1
CSR ANALOG IN 2 (-) 4
TB1-31 TB1-30 TB1-5 41291
20 TB1-4 13 DIGITAL INPUT 2
ESR ANALOG IN 3 (+) 5
TB1-1 TB1-28 TB1-29 TB1-2
40104DC 28-21 40051
21 14 DIGITAL INPUT 3
ANALOG IN 3 (-) 6
28-12
22 15 DIGITAL INPUT 4
+10V POT REF 7
23 16 DIGITAL INPUT COMMON
-10V POT REF 8
24 17 NOT USED
POT COMMON 9
25 18 24V SUPPLY COMMON PE GROUND 10 DIGITAL ENCODER
26 41019
19 +24VDC SUPPLY
TB
27 20 PE GROUND 41212
EA3 ENCODER A A+ A+
28
41211
ENCODER A (NOT) A- A-
29 PROGRAMMING
TERMINAL 41202
ENCODER B B+ B+
30 TB3
41201
7 8 9 I ENCODER B (NOT) B- B-
31 4 5 6 DOOR MOUNTED 21 ANALOG OUTPUT 1 (+)
TERMINAL
1 2 3 ENCODER Z Z+ Z+
32 . 22 ANALOG OUTPUT 1 (-)
0 +/- O
ENCODER Z (NOT) Z- Z-
33 23 ANALOG OUTPUT 2 (+) 41018
+5/12-15V DC RETURN COM COM
34 24 ANALOG OUTPUT 2 (-) 41019
+5/12-15V DC POWER +V +V
35 25 DIGITAL OUTPUT COMMON
40221A 40221B PE
36 26 DIGITAL OUTPUT 1 TB4
40 41019
30 EXTERNAL +24V DC SUPPLY DIGITAL INPUT 8 34
120V BLOWER
41 STARTER
DIGITAL INPUT COMMON 35
42 STS
NOT USED 36
WARNING!!! 78
43 37
DIGITAL IN 4 – 6 HAS A DEFAULT 79
PWR
44 SETTING OF 24 VDC. DAMAGE TO 38 WARNING!!!
MAIN CONTROL PCB WILL OCCUR 35
PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45 39
IF 115VAC IS APPLIED. 36 IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 40
75
MOD
ANALOG INPUT DIP SWITCH ENCODER MONITOR OF Z CHANNEL
47
ETHERNET RJ-45 SETTING
76 = 12 – 15V = 5V
48 NET = ON = OFF
VOLT ON ON ON
IP 192.168.1.104
OFF POSITION Z CHANNEL MONITORED
49 SUBNET 255.255.255.0 CURR X OFF X OFF X OFF ENC5 ENC12 ENC5 ENC12
S9 S10 S11 ON POSITION Z CHANNEL NOT MONITORED
50 906ENET1
S21 S20
POWERFLEX DC SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV
No. 40
SCHEMATIC DIAGRAM FOR 125 HP, BULETIN 1395 DRIVE CHK NEXT
AS tba
REGULATOR AND MOTOR CALENDER #3 BUILT JES SHT
No. 45
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3
MCP11
4
L1 451L1
5
380 VOLT
NAMPS L2 451L2
6 TO 46-5
HOR. BUS
7
L3 451L3
8 400A
600V
9
DC MOTOR
CB3 AC BLOWER MOTOR
10
M11 OL1
45064 45063
11
(T1)
45074 45073 1 /2HP
12 (T2)
FLA
(T3)
45084 45083
13
CB1
5A 45-33
45-33
14 480V
15
45094 45095
16
(H2) (H3) (H4)
17
(H1) (H5)
CB2
18 PT2
(TB120HI) 750VA (TB120LO)
45104 45105 45106
19
7A
277V (X1) (X3) (X2) (X4)
PE
20
21
22
23 MTR1
24
25
MTR2
26
27
28
MTR3
29
30
31
32
M11
OL11
33
45221
34
45-11
BLOWER
35 STARTER
36
37
38
39
45104
45106
40
TO TO
41
46-12 46-13
42
43
44
45
46
47
48
49
50
24-05-2010 45
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 41
SCHEMATIC DIAGRAM FOR POWER CONTROL, AND CHK NEXT
AS tba
DRIVE I/O CALENDER #4 BUILT JES SHT
No. 46
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
CH11 POWER POWER MOTOR DATA
4 F1
451L1 463L1 R/L1 A1 46039
6A
5 125 HP
380 VAC F2 400 VOLTS
451L2 463L2 S/L2
6 FROM 40-03 6A ___ FLA
DC MOTOR 1750 RPM (BASE)
7 F3
451L3 463L3 T/L3 A2 46069 ___ GEARIN RPM
6A ARM
8
(A2) (A1) ___ ROTATION
TB2-1 SHUNT FIELD 50 HZ (BASE)
U1 46099 ___ POWER FACTOR
9
(F1) (F2) (F3) (F4)
10 TB2-2
V1 46119
11 DRIVE APPLICATION DATA
DBR1
45104 V2 DB1 46031 46032
12 POWERFLEX DC DRIVE
Control 0.5 Ω PHASE II
13 Board P/S 365WATT
45106 U2 DB2 46051 DBR3 20P-41AD250RA0NNN
14 (120VAC) 0.5 Ω 150 HP
365WATT
PE 240 VDC IN
15
TB1 ___ FLA
PE
16 VAC OUTPUT
ANALOG IN 1 (+). 1 50 HZ (BASE)
17 TB2
100 % 90 SEC
ANALOG IN 1 (-) 2
DC MOTOR
18 11 INTERNAL 0V (GND)
THERMOGUARD ANALOG IN 2 (+) 3
TAS1 46279 TB1-6 46278
19 12 DIGITAL INPUT 1
CSR ANALOG IN 2 (-) 4
TB1-35 TB1-34 TB1-5 46291
20 TB1-4 13 DIGITAL INPUT 2
ESR ANALOG IN 3 (+) 5
TB1-1 TB1-32 TB1-33 TB1-2
45104 28-21 45051
21 14 DIGITAL INPUT 3
ANALOG IN 3 (-) 6
28-12
22 15 DIGITAL INPUT 4
+10V POT REF 7
23 16 DIGITAL INPUT COMMON
-10V POT REF 8
24 17 NOT USED
POT COMMON 9
25 18 24V SUPPLY COMMON PE GROUND 10 DIGITAL ENCODER
46019
26 19 +24VDC SUPPLY
TB
27 20 PE GROUND 46212
EA3 ENCODER A A+ A+
28
46211
ENCODER A (NOT) A- A-
29 PROGRAMMING
TERMINAL 46202
ENCODER B B+ B+
30 TB3
46201
7 8 9 I ENCODER B (NOT) B- B-
31 4 5 6 DOOR MOUNTED 21 ANALOG OUTPUT 1 (+)
TERMINAL
1 2 3 ENCODER Z Z+ Z+
32 . 22 ANALOG OUTPUT 1 (-)
0 +/- O
ENCODER Z (NOT) Z- Z-
33 23 ANALOG OUTPUT 2 (+) 46018
+5/12-15V DC RETURN COM COM
34 24 ANALOG OUTPUT 2 (-) 46019
+5/12-15V DC POWER +V +V
35 25 DIGITAL OUTPUT COMMON
45104A 45104B PE
36 26 DIGITAL OUTPUT 1 TB4
42 STS
NOT USED 36
WARNING!!! 78
43 37
DIGITAL IN 4 – 6 HAS A DEFAULT 79
PWR
44 SETTING OF 24 VDC. DAMAGE TO 38 WARNING!!!
MAIN CONTROL PCB WILL OCCUR 35
PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45 39
IF 115VAC IS APPLIED. 36 IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 40
75
MOD
ANALOG INPUT DIP SWITCH ENCODER MONITOR OF Z CHANNEL
47
ETHERNET RJ-45 SETTING
76 = 12 – 15V = 5V
48 NET = ON = OFF
VOLT ON ON ON
IP 192.168.1.106
OFF POSITION Z CHANNEL MONITORED
49 SUBNET 255.255.255.0 CURR X OFF X OFF X OFF ENC5 ENC12 ENC5 ENC12
S9 S10 S11 ON POSITION Z CHANNEL NOT MONITORED
50 906ENET1
S21 S20
POWERFLEX DC SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV
No. 45
SCHEMATIC DIAGRAM FOR 125 HP, BULETIN 1395 DRIVE CHK NEXT
AS tba
REGULATOR AND MOTOR CALENDER #4 BUILT JES SHT
No. 50
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
1
BC
TB13-1
CB4 50011 50012 BRAKE SOLENOID
2
50-29
BC
3 TB13-2
MCP11 50021 50022
50-29
4 5A, 480V
L1 501L1
5
380 VOLT
NAMPS L2 501L2
6 TO 51-5
HOR. BUS
7
L3 501L3
8 400A
600V
9
DC MOTOR
CB3 AC BLOWER MOTOR
10
M11 OL1
50064 50063
11
(T1)
50074 50073 1 /2HP
12 (T2)
FLA
(T3)
50084 50083
13
CB1
5A 50-33
50-33
14 480V
15
50094 50095
16
(H2) (H3) (H4)
17
(H1) (H5)
CB2
18 PT2
(TB120HI) 750VA (TB120LO)
50104 50105 50106
19
7A
277V (X1) (X3) (X2) (X4)
PE
20
21
22
23 MTR1
24
25
MTR2
26
27
28
BC
FROM 50191 50-2, 50-3
29
50-11
30 BRAKE
CONTACTOR
31
32
M11
OL11
33
50221
34
50-11
BLOWER
35 STARTER
36
37
38
39
50104
50106
40
TO TO
41
51-12 51-13
42
43
44
45
46
47
48
49
50
24-05-2010 50
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 46
SCHEMATIC DIAGRAM FOR POWER CONTROL, AND CHK NEXT
AS tba
DRIVE I/O POST TENSION PULL ROLL BUILT JES SHT
No. 51
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
CH11 POWER POWER MOTOR DATA
4 F1
501L1 513L1 R/L1 A1 51039
6A
5 40 HP
380 VAC F2 380 VOLTS
501L2 513L2 S/L2
6 FROM 40-03 6A ___ FLA
DC MOTOR 1500 RPM (BASE)
7 F3
501L3 513L3 T/L3 A2 51069 ___ GEARIN RPM
6A ARM
8
(A2) (A1) ___ ROTATION
TB2-1 SHUNT FIELD 50 HZ (BASE)
U1 51099 ___ POWER FACTOR
9
(F1) (F2) (F3) (F4)
10 TB2-2
V1 51119
11 DRIVE APPLICATION DATA
DBR1
50104 V2 DB1 51031 51032
12 POWERFLEX DC DRIVE
Control 2.6 Ω PHASE II
13 Board P/S 345WATT
50106 U2 DB2 51051 DBR3 20P-41AD086RA0NNN
14 (120VAC) 2.6 Ω 50 HP
345WATT
PE 240 VDC IN
15
TB1 ___ FLA
PE COOLING DRUM
16 50331 TB13-18 400 VAC OUTPUT
ANALOG IN 1 (+). 1 TENSION 50 HZ (BASE)
17 TB2 50351 TB13-19 FEEDBACK
100 % 90 SEC
ANALOG IN 1 (-) 2 1-10VDC
DC MOTOR TB13-20 0-2000KG
18 11 INTERNAL 0V (GND)
THERGUARD ANALOG IN 2 (+) 3
TAS1 51279 TB13-9 51278
19 SHD
12 DIGITAL INPUT 1
CSR ANALOG IN 2 (-) 4
TB1-39 TB1-38 TB13-8 51291
20 TB13-7 13 DIGITAL INPUT 2
ESR ANALOG IN 3 (+) 5
TB13-5 50104DC TB1-36 TB1-37 TB13-6
28-21 50051
21 14 DIGITAL INPUT 3
ANALOG IN 3 (-) 6
28-12
22 15 DIGITAL INPUT 4
+10V POT REF 7
23 16 DIGITAL INPUT COMMON
-10V POT REF 8
24 17 NOT USED
POT COMMON 9
25 18 24V SUPPLY COMMON PE GROUND 10 DIGITAL ENCODER
26 51019
19 +24VDC SUPPLY
TB
27 20 PE GROUND 51212
EA3 ENCODER A A+ A+
28
51211
ENCODER A (NOT) A- A-
29 PROGRAMMING
TERMINAL 51202
ENCODER B B+ B+
30 TB3
51201
7 8 9 I ENCODER B (NOT) B- B-
31 4 5 6 DOOR MOUNTED 21 ANALOG OUTPUT 1 (+)
TERMINAL
1 2 3 ENCODER Z Z+ Z+
32 . 22 ANALOG OUTPUT 1 (-)
0 +/- O
ENCODER Z (NOT) Z- Z-
33 23 ANALOG OUTPUT 2 (+) 51018
+5/12-15V DC RETURN COM COM
34 24 ANALOG OUTPUT 2 (-)
50104 50191 51019
+5/12-15V DC POWER +V +V
35 25 DIGITAL OUTPUT COMMON
50191A 50191B PE
36 26 DIGITAL OUTPUT 1 TB4
120V BREAK
37 CONTACTOR RELAY
27 DIGITAL OUTPUT 2 DIGITAL INPUT 5 31
51032 51019
38 28 DIGITAL OUTPUT 3 DIGITAL INPUT 6 32
50104 50221
39 29 DIGITAL OUTPUT 4 DIGITAL INPUT 7 33
40 51019
30 EXTERNAL +24V DC SUPPLY DIGITAL INPUT 8 34
120V BLOWER
41 STATER
DIGITAL INPUT COMMON 35
42 STS
NOT USED 36
78
43 WARNING!!! PWR
37
79
44
DIGITAL IN 4 – 6 HAS A DEFAULT
51035
38 WARNING!!!
SETTING OF 24 VDC. DAMAGE TO 35
45 PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
MAIN CONTROL PCB WILL OCCUR 51036 51018
39
36 IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 IF 115VAC IS APPLIED. 40
51075 MOD MONITOR OF Z CHANNEL
75 ANALOG INPUT DIP SWITCH ENCODER
47
51076 51018 ETHERNET RJ-45 SETTING
76 = 12 – 15V = 5V
48 NET = ON = OFF
VOLT ON ON ON
IP 192.168.1.108
OFF POSITION Z CHANNEL MONITORED
49 SUBNET 255.255.255.0 CURR X OFF X OFF X OFF ENC5 ENC12 ENC5 ENC12
S9 S10 S11 ON POSITION Z CHANNEL NOT MONITORED
50 906ENET1
S21 S20
POWERFLEX DC SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV
No. 50
SCHEMATIC DIAGRAM FOR 40 HP, BULETIN 1395 DRIVE CHK NEXT
AS tba
REGULATOR AND MOTOR COOLING DRUMS BUILT JES SHT
No. 55
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
1
BC
TB13-1
CB4 55011 55012 BRAKE SOLENOID
2
55-29
BC
3 TB13-2
MCP11 55021 55022
55-29
4 5A, 480V
L1 551L1
5
380 VOLT
NAMPS L2 551L2
6 TO 56-5
HOR. BUS
7
L3 551L3
8 400A
600V
9
DC MOTOR
CB3 AC BLOWER MOTOR
10
M11 OL1
55064 55063
11
(T1)
55074 55073 1 /2HP
12 (T2)
FLA
(T3)
55084 55083
13
CB1
5A 55-33
55-33
14 480V
15
55094 55095
16
(H2) (H3) (H4)
17
(H1) (H5)
CB2
18 PT2
(TB120HI) 750VA (TB120LO)
55104 55105 55106
19
7A
277V (X1) (X3) (X2) (X4)
PE
20
21
22
23 MTR1
24
25
MTR2
26
27
28
BC
FROM 55191 55-2, 55-3
29
55-11
30 BRAKE
CONTACTOR
31
32
M11
OL11
33
55221
34
55-11
BLOWER
35 STARTER
36
37
38
39
55104
55106
40
TO TO
41
56-12 56-13
42
43
44
45
46
47
48
49
50
24-05-2010 55
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 51
SCHEMATIC DIAGRAM FOR POWER CONTROL, AND CHK NEXT
AS tba
DRIVE I/O WINDUP PULL ROLL BUILT JES SHT
No. 56
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
CH11 POWER POWER MOTOR DATA
4 F1
551L1 563L1 R/L1 A1 56039
6A
5 7.5 HP
380 VAC F2 400 VOLTS
551L2 563L2 S/L2
6 FROM 40-03 6A ___ FLA
DC MOTOR 1750 RPM (BASE)
7 F3
551L3 563L3 T/L3 A2 56069 ___ GEARIN RPM
6A ARM
8
(A2) (A1) ___ ROTATION
TB2-1 SHUNT FIELD 50 HZ (BASE)
U1 56099 ___ POWER FACTOR
9
(F1) (F2) (F3) (F4)
10 TB2-2
V1 56119
11 DRIVE APPLICATION DATA
DBR1
55104 V2 DB1 56031
12 POWERFLEX DC DRIVE
Control 270 Ω PHASE II
13 Board P/S 350WATT
55106 U2 DB2 56051 20P-41AD019RA0NNN
14 (120VAC) 10 HP
PE 240 VDC IN
15
TB1 ___ FLA
PE
16 VAC OUTPUT
ANALOG IN 1 (+). 1 50 HZ (BASE)
17 TB2
100 % 90 SEC
ANALOG IN 1 (-) 2
DC MOTOR
18 11 INTERNAL 0V (GND)
THERGUARD ANALOG IN 2 (+) 3
TAS1 56279 TB13-9 56278
19 12 DIGITAL INPUT 1
CSR ANALOG IN 2 (-) 4
TB1-43 TB1-42 TB13-8 56291
20 TB13-7 13 DIGITAL INPUT 2
ESR ANALOG IN 3 (+) 5
TB13-5 55104DC TB1-40 TB1-41 TB13-6
28-21 55051
21 14 DIGITAL INPUT 3
ANALOG IN 3 (-) 6
28-12
22 15 DIGITAL INPUT 4
+10V POT REF 7
23 16 DIGITAL INPUT COMMON
-10V POT REF 8
24 17 NOT USED
POT COMMON 9
25 18 24V SUPPLY COMMON PE GROUND 10 DIGITAL ENCODER
26 19 +24VDC SUPPLY
TB
27 20 PE GROUND 56212
EA3 ENCODER A A+ A+
28
56019 56211
ENCODER A (NOT) A- A-
29 PROGRAMMING
TERMINAL 56202
ENCODER B B+ B+
30 TB3
56201
7 8 9 I ENCODER B (NOT) B- B-
31 4 5 6 DOOR MOUNTED 21 ANALOG OUTPUT 1 (+)
TERMINAL
1 2 3 ENCODER Z Z+ Z+
32 . 22 ANALOG OUTPUT 1 (-)
0 +/- O
ENCODER Z (NOT) Z- Z-
33 23 ANALOG OUTPUT 2 (+) 56018
+5/12-15V DC RETURN COM COM
34 24 ANALOG OUTPUT 2 (-) 56019
+5/12-15V DC POWER +V +V
35 55104 55191
25 DIGITAL OUTPUT COMMON
55191A 55191B PE
36 26 DIGITAL OUTPUT 1 TB4
40 56019
30 EXTERNAL +24V DC SUPPLY DIGITAL INPUT 8 34
120V BLOWER
41 STARTER
DIGITAL INPUT COMMON 35
42 STS
NOT USED 36
78
43 WARNING!!! 37
PWR
DIGITAL IN 4 – 6 HAS A DEFAULT 79
44
SETTING OF 24 VDC. DAMAGE TO 56035
38 WARNING!!!
35
45 MAIN CONTROL PCB WILL OCCUR PORT
39
DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
56036 56018
IF 115VAC IS APPLIED. 36 IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 40
56075 MOD MONITOR OF Z CHANNEL
75 ANALOG INPUT DIP SWITCH ENCODER
47
56076 56018 ETHERNET RJ-45 SETTING
76 = 12 – 15V = 5V
48 NET = ON = OFF
VOLT ON ON ON
IP 192.168.1.110
OFF POSITION Z CHANNEL MONITORED
49 SUBNET 255.255.255.0 CURR X OFF X OFF X OFF ENC5 ENC12 ENC5 ENC12
S9 S10 S11 ON POSITION Z CHANNEL NOT MONITORED
50 906ENET1
S21 S20
POWERFLEX DC SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV
No. 55
SCHEMATIC DIAGRAM FOR 40 HP, BULETIN 1395 DRIVE CHK NEXT
AS tba
REGULATOR AND MOTOR WINDUP PULL ROLL BUILT JES SHT
No. 60
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
1
BC
TB13-1
CB4 60011 60012 BRAKE SOLENOID
2
60-29
BC
3 TB13-2
MCP11 60021 60022
60-29
4 5A, 480V
L1 601L1
5
380 VOLT
NAMPS L2 601L2
6 TO 60-5
HOR. BUS
7
L3 601L3
8 400A
600V
9
DC MOTOR
CB3 AC BLOWER MOTOR
10
M11 OL11
60064 60063
11
(T1)
60074 60073 1 /2HP
12 (T2)
0.9 FLA
(T3)
60084 60083
13
CB1
5A 60-33
60-33
14 480V
15
60094 60095
16
(H2) (H3) (H4)
17
(H1) (H5)
CB2
18 PT2
(TB120HI) 750VA (TB120LO)
60104 60105 60106
19
7A
277V (X1) (X3) (X2) (X4)
PE
20
21
22
23 MTR1
24
25
MTR2
26
27
28
BC
FROM 60191 60-2, 60-3
29
60-11
30 BRAKE
CONTACTOR
31
32
M11
OL11
33
60221
34
60-11
BLOWER
35 STARTER
36
37
38
39
60104
60106
40
TO TO
41
61-12 61-13
42
43
44
45
46
47
48
49
50
24-05-2010 60
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 56
SCHEMATIC DIAGRAM FOR POWER CONTROL, AND CHK NEXT
AS tba
DRIVE I/O WINDUP A BUILT JES SHT
No. 61
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
CH11 POWER POWER MOTOR DATA
4 F1
601L1 613L1 R/L1 A1 61039
6A
5 40 HP
380 VAC F2 400 VOLTS
601L2 613L2 S/L2
6 FROM 40-03 6A ___ FLA
DC MOTOR 1750 RPM (BASE)
7 F3
601L3 613L3 T/L3 A2 61069 ___ GEARIN RPM
6A ARM
8
(A2) (A1) ___ ROTATION
TB2-1 SHUNT FIELD 50 HZ (BASE)
U1 61099 ___ POWER FACTOR
9
(F1) (F2) (F3) (F4)
10 TB2-2
V1 61119
11 DRIVE APPLICATION DATA
DBR1
60104 V2 DB1 61031 61032
12 POWERFLEX DC DRIVE
Control 2.6 Ω PHASE II
13 Board P/S 345WATT
60106 U2 DB2 61051 DBR3 20P-41AD086RA0NNN
14 (120VAC) 2.6 Ω 50 HP
345WATT
PE 240 VDC IN
15
TB1 ___ FLA
PE WINDUP
16 60331 TB13-18 VAC OUTPUT
ANALOG IN 1 (+). 1 TENSION 50 HZ (BASE)
17 TB2 60351 TB13-19 FEEDBACK
100 % 90 SEC
ANALOG IN 1 (-) 2 1-10VDC
DC MOTOR TB13-20 0-200KG
18 11 INTERNAL 0V (GND)
THERMOGUARD ANALOG IN 2 (+) 3
TAS1 61279 TB13-9 61278
19 SHD
12 DIGITAL INPUT 1
CSR ANALOG IN 2 (-) 4
TB1-47 TB1-46 TB13-8 61291
20 TB13-7 13 DIGITAL INPUT 2
ESR ANALOG IN 3 (+) 5
TB13-5 60104DC TB1-44 TB1-45 TB13-6
28-21 60051
21 14 DIGITAL INPUT 3
ANALOG IN 3 (-) 6
28-12
22 15 DIGITAL INPUT 4
+10V POT REF 7
23 16 DIGITAL INPUT COMMON
-10V POT REF 8
24 17 NOT USED
POT COMMON 9
25 18 24V SUPPLY COMMON PE GROUND 10 DIGITAL ENCODER
26 61019
19 +24VDC SUPPLY
TB
27 20 PE GROUND 61212
EA3 ENCODER A A+ A+
28
61211
ENCODER A (NOT) A- A-
29 PROGRAMMING
TERMINAL 61202
ENCODER B B+ B+
30 TB3
61201
7 8 9 I ENCODER B (NOT) B- B-
31 4 5 6 DOOR MOUNTED 21 ANALOG OUTPUT 1 (+)
TERMINAL
1 2 3 ENCODER Z Z+ Z+
32 . 22 ANALOG OUTPUT 1 (-)
0 +/- O
ENCODER Z (NOT) Z- Z-
33 23 ANALOG OUTPUT 2 (+) 61018
+5/12-15V DC RETURN COM COM
34 24 ANALOG OUTPUT 2 (-)
60104 60191 61019
+5/12-15V DC POWER +V +V
35 25 DIGITAL OUTPUT COMMON
60191A 60191A PE
36 26 DIGITAL OUTPUT 1 TB4
120V BREAK
37 CONTACTOR
27 DIGITAL OUTPUT 2 DIGITAL INPUT 5 31
61032 61019
38 28 DIGITAL OUTPUT 3 DIGITAL INPUT 6 32
60104 60221
39 29 DIGITAL OUTPUT 4 DIGITAL INPUT 7 33
40 61019
30 EXTERNAL +24V DC SUPPLY DIGITAL INPUT 8 34
120V BLOWER
41 STARTER
DIGITAL INPUT COMMON 35
42 STS
RELAY OUTPUT 36
WARNING!!! 78
43 37
DIGITAL IN 4 – 6 HAS A DEFAULT 79
PWR
44 SETTING OF 24 VDC. DAMAGE TO 38 WARNING!!!
61035
MAIN CONTROL PCB WILL OCCUR 35
PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45 39
IF 115VAC IS APPLIED. 61036 61018
36 IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 40
61075 MOD MONITOR OF Z CHANNEL
75 ANALOG INPUT DIP SWITCH ENCODER
47
61076 61018 ETHERNET RJ-45 SETTING
76 = 12 – 15V = 5V
48 NET = ON = OFF
VOLT ON ON ON
IP 192.168.1.112
OFF POSITION Z CHANNEL MONITORED
49 SUBNET 255.255.255.0 CURR X OFF X OFF X OFF ENC5 ENC12 ENC5 ENC12
S9 S10 S11 ON POSITION Z CHANNEL NOT MONITORED
50 906ENET1
S21 S20
POWERFLEX DC SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV
No. 60
SCHEMATIC DIAGRAM FOR 40 HP, BULETIN 1395 DRIVE CHK NEXT
AS tba
REGULATOR AND MOTOR WINDUP A BUILT JES SHT
No. 65
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
1
BC
TB13-1
CB4 65011 65012 BRAKE SOLENOID
2
65-29
BC
3 TB13-2
MCP11 65021 65022
65-29
4 5A, 480V
L1 651L1
5
380 VOLT
NAMPS L2 651L2
6 TO 66-5
HOR. BUS
7
L3 651L3
8 400A
600V
9
DC MOTOR
CB3 AC BLOWER MOTOR
10
M11 OL11
65064 65063
11
(T1)
65074 65073 1 /2HP
12 (T2)
0.9 FLA
(T3)
65084 65083
13
CB1
5A 65-33
65-33
14 480V
15
65094 65095
16
(H2) (H3) (H4)
17
(H1) (H5)
CB2
18 PT2
(TB120HI) 750VA (TB120LO)
65104 65105 65106
19
7A
277V (X1) (X3) (X2) (X4)
PE
20
21
22
23 MTR1
24
25
MTR2
26
27
28
BC
FROM 65191 65-2, 65-3
29
65-11
30 BRAKE
CONTACTOR
31
32
M11
OL11
33
60221
34
65-11
BLOWER
35 STARTER
36
37
38
39
65104
65106
40
TO TO
41
66-12 66-13
42
43
44
45
46
47
48
49
50
24-05-2010 60
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 56
SCHEMATIC DIAGRAM FOR POWER CONTROL, AND CHK NEXT
AS tba
DRIVE I/O WINDUP A BUILT JES SHT
No. 61
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
CH11 POWER POWER MOTOR DATA
4 F1
651L1 663L1 R/L1 A1 66039
6A
5 40 HP
380 VAC F2 400 VOLTS
651L2 663L2 S/L2
6 FROM 40-03 6A ___ FLA
DC MOTOR 1750 RPM (BASE)
7 F3
651L3 663L3 T/L3 A2 66069 ___ GEARIN RPM
6A ARM
8
(A2) (A1) ___ ROTATION
TB2-1 SHUNT FIELD 50 HZ (BASE)
U1 66099 ___ POWER FACTOR
9
(F1) (F2) (F3) (F4)
10 TB2-2
V1 66119
11 DRIVE APPLICATION DATA
DBR1
65104 V2 DB1 66031 66032
12 POWERFLEX DC DRIVE
Control 2.60 Ω PHASE II
13 Board P/S 345WATT
65106 U2 DB2 66051 DBR3 20P-41AD019RA0NNN
14 (120VAC) 2.6 Ω 50 HP
345WATT
PE 460 VAC IN
15
TB1 ___ FLA
PE WINDUP
16 60331 TB13-18 400 VAC OUTPUT
ANALOG IN 1 (+). 1 TENSION 50 HZ (BASE)
17 TB2 60351 TB13-19 FEEDBACK
100 % 90 SEC
ANALOG IN 1 (-) 2 1-10VDC
DC MOTOR TB13-20 0-200KG
18 11 INTERNAL 0V (GND)
THERMOGUARD ANALOG IN 2 (+) 3
TAS1 66279 TB13-9 66278
19 SHD
12 DIGITAL INPUT 1
CSR ANALOG IN 2 (-) 4
TB1-51 TB1-50 TB13-8 66291
20 TB13-7 13 DIGITAL INPUT 2
ESR ANALOG IN 3 (+) 5
TB13-5 65104DC TB1-48 TB1-49 TB13-6
28-21 65051
21 14 DIGITAL INPUT 3
ANALOG IN 3 (-) 6
28-12
22 15 DIGITAL INPUT 4
+10V POT REF 7
23 16 DIGITAL INPUT COMMON
-10V POT REF 8
24 17 NOT USED
POT COMMON 9
25 18 24V SUPPLY COMMON PE GROUND 10 DIGITAL ENCODER
26 66019
19 +24VDC SUPPLY
TB
27 20 PE GROUND 66212
EA3 ENCODER A A+ A+
28
66211
ENCODER A (NOT) A- A-
29 PROGRAMMING
TERMINAL 66202
ENCODER B B+ B+
30 TB3
66201
7 8 9 I ENCODER B (NOT) B- B-
31 4 5 6 DOOR MOUNTED 21 ANALOG OUTPUT 1 (+)
TERMINAL
1 2 3 ENCODER Z Z+ Z+
32 . 22 ANALOG OUTPUT 1 (-)
0 +/- O
ENCODER Z (NOT) Z- Z-
33 23 ANALOG OUTPUT 2 (+) 66018
+5/12-15V DC RETURN COM COM
34 24 ANALOG OUTPUT 2 (-)
65104 65191 66019
+5/12-15V DC POWER +V +V
35 25 DIGITAL OUTPUT COMMON
65221A 65221B PE
36 26 DIGITAL OUTPUT 1 TB4
110V BREAK
37 CONTACTOR RELAY
27 DIGITAL OUTPUT 2 DIGITAL INPUT 5 31
66032 66019
38 28 DIGITAL OUTPUT 3 DIGITAL INPUT 6 32
65104 65221
39 29 DIGITAL OUTPUT 4 DIGITAL INPUT 7 33
40 66019
30 EXTERNAL +24V DC SUPPLY DIGITAL INPUT 8 34
110V BLOWER
41 STATER
DIGITAL INPUT COMMON 35
42 STS
RELAY OUTPUT 36
WARNING!!! 78
43 DIGITAL IN 4 – 6 HAS A DEFAULT PWR
37
SETTING OF 24 VDC. DAMAGE TO 79
44
66035
38 WARNING!!!
MAIN CONTROL PCB WILL OCCUR 35
PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45 IF 115VAC IS APPLIED. 66036 66018
39
36 IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 40
66075 MOD MONITOR OF Z CHANNEL
75 ANALOG INPUT DIP SWITCH ENCODER
47
66076 66018 ETHERNET RJ-45 SETTING
76 = 12 – 15V = 5V
48 NET = ON = OFF
VOLT ON ON ON
IP 192.168.1.114
OFF POSITION Z CHANNEL MONITORED
49 SUBNET 255.255.255.0 CURR X OFF X OFF X OFF ENC5 ENC12 ENC5 ENC12
S9 S10 S11 ON POSITION Z CHANNEL NOT MONITORED
50 906ENET1
S21 S20
POWERFLEX DC SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV
No. 65
SCHEMATIC DIAGRAM FOR 40 HP, BULETIN 1395 DRIVE CHK NEXT
AS tba
REGULATOR AND MOTOR WINDUP B BUILT JES SHT
No. 110
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010 110
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 66
SPARE CHK NEXT
AS tba
BUILT JES SHT
111
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
POWER POWER UPPER FEED CONV
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 111089 111089
6A
5 1 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 111099 111099 M
6 FROM 20-34 6A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 111109 111109 T3 ___ GEARIN RPM
6A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9
10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD5P0A0EYNAEANE
14 F3 3 HP
111152
6A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 111151 111153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3
31
TB2 TB1
32
36 12 DIGITAL IN 3 ENCODER A 16
11153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
11151 THERMOSTAT 110109
38 14 DIGITAL IN 4 ENCODER B 18
20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 111
20DD5P0A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE
No. 110
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR UPPER FEED CONVEYOR CALENDER LINE BUILT JES SHT
No. 115
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010 115
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 111
SPARE CHK NEXT
AS tba
BUILT JES SHT
116
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
POWER POWER LOWER FEED CONV
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 116089 116089
6A
5 1 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 116099 116099 M
6 FROM 20-34 6A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 116109 116109 T3 ___ GEARIN RPM
6A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9
10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD5P0A0EYNAEANE
14 F3 3 HP
116152
6A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 116151 116153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3
31
TB2 TB1
32
36 12 DIGITAL IN 3 ENCODER A 16
116153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
116151 THERMOSTAT 115109
38 14 DIGITAL IN 4 ENCODER B 18
20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 116
20DD5P0A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE
No. 115
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR LOWER FEED CONVEYOR CALENDER LINE BUILT JES SHT
No. 120
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010 120
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 116
SPARE CHK NEXT
AS tba
BUILT JES SHT
121
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
POWER POWER SHEAR CARRIAGE
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 121089 121089
6A
5 2 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 121099 121099 M
6 FROM 20-34 6A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 121109 121109 T3 ___ GEARIN RPM
6A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9
10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD5P0A0EYNAEANE
14 F3 3 HP
121152
6A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 121151 121153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3
31
TB2 TB1
32
36 12 DIGITAL IN 3 ENCODER A 16
121153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
121151 THERMOSTAT 120109
38 14 DIGITAL IN 4 ENCODER B 18
20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 121
20DD5P0A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE
No. 120
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR SHEAR CARRIAGE CALENDER LINE BUILT JES SHT
No. 125
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010 125
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 116
SPARE CHK NEXT
AS tba
BUILT JES SHT
121
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
POWER POWER SPARE
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 126089 126089
6A
5 1 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 126099 126099 M
6 FROM 20-34 6A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 126109 126109 T3 ___ GEARIN RPM
6A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9
10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD5P0A0EYNAEANE
14 F3 3 HP
126152
6A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 126151 126153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3
31
TB2 TB1
32
36 12 DIGITAL IN 3 ENCODER A 16
126153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
126151 THERMOSTAT 125109
38 14 DIGITAL IN 4 ENCODER B 18
20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 126
20DD5P0A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE
No. 125
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR SPARE SCREWDOWN CALENDER LINE BUILT JES SHT
No. 130
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010 130
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 126
SPARE CHK NEXT
AS tba
BUILT JES SHT
131
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
POWER POWER DRIVE SIDE TRIM ROLLER
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 131089 131089
6A
5 1 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 131099 131099 M
6 FROM 20-34 6A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 131109 131109 T3 ___ GEARIN RPM
6A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9
10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD5P0A0EYNAEANE
14 F3 3 HP
131152
6A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 131151 131153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3
31
TB2 TB1
32
36 12 DIGITAL IN 3 ENCODER A 16
131153
37 13 DIGITAL IN 4-6 COM ENCODER A NOT 17
131151
38 14 DIGITAL IN 4 ENCODER B 18
20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 131
20DD5P0A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE
No. 130
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR DRIVE SIDE TRIM ROLLER CALENDER LINE BUILT JES SHT
No. 135
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010 135
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 131
SPARE CHK NEXT
AS tba
BUILT JES SHT
136
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
POWER POWER WATER SIDE TRIM ROLLER
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 136089 136089
6A
5 1 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 136099 136099 M
6 FROM 20-34 6A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 136109 136109 T3 ___ GEARIN RPM
6A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9
10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD5P0A0EYNAEANE
14 F3 3 HP
136152
6A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 136151 136153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3
31
TB2 TB1
32
36 12 DIGITAL IN 3 ENCODER A 16
136153
37 13 DIGITAL IN 4-6 COM ENCODER A NOT 17
136151
38 14 DIGITAL IN 4 ENCODER B 18
20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 136
20DD5P0A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE
No. 135
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR WATER SIDE TRIM ROLLER CALENDER LINE BUILT JES SHT
No. 140
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010 140
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 135
SPARE CHK NEXT
AS tba
BUILT JES SHT
141
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
POWER POWER #1 DRIVE SIDE SCREWDOWN
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 141089 141089
20A
5 5 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 141099 141099 M
6 FROM 20-34 20A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 141109 141109 T3 ___ GEARIN RPM
20A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9
10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD011A0EYNAEANE
14 F3 7.5 HP
141152
20A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 141151 141153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3
31
TB2 TB1
32
36 12 DIGITAL IN 3 ENCODER A 16
141153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
141151 THERMOSTAT 140109
38 14 DIGITAL IN 4 ENCODER B 18
20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 141
20DD011A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE
No. 140
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR #1 DRIVE SIDE SCREWDOWN CALENDER LINE BUILT JES SHT
No. 145
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010 145
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 141
SPARE CHK NEXT
AS tba
BUILT JES SHT
146
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
POWER POWER #1 WATER SIDE SCREWDOWN
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 146089 146089
20A
5 5 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 146099 146099 M
6 FROM 20-34 20A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 146109 146109 T3 ___ GEARIN RPM
20A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9
10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD011A0EYNAEANE
14 F3 7.5 HP
146152
20A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 146151 146153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3
31
TB2 TB1
32
36 12 DIGITAL IN 3 ENCODER A 16
146153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
146151 THERMOSTAT 145109
38 14 DIGITAL IN 4 ENCODER B 18
20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 146
20DD011A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE
No. 145
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR #1 WATER SIDE SCREWDOWN CALENDER LINE BUILT JES SHT
No. 150
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010 150
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 146
SPARE CHK NEXT
AS tba
BUILT JES SHT
151
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
POWER POWER #1 DRIVE SIDE SCREWDOWN
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 151089 151089
20A
5 5 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 151099 151099 M
6 FROM 20-34 20A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 151109 151109 T3 ___ GEARIN RPM
20A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9
10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD011A0EYNAEANE
14 F3 7.5 HP
151152
20A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 151151 141153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3
31
TB2 TB1
32
36 12 DIGITAL IN 3 ENCODER A 16
151153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
151151 THERMOSTAT 150109
38 14 DIGITAL IN 4 ENCODER B 18
20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 151
20DD011A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE
No. 150
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR #2 DRIVE SIDE SCREWDOWN CALENDER LINE BUILT JES SHT
No. 155
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010 155
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 151
SPARE CHK NEXT
AS tba
BUILT JES SHT
156
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
POWER POWER #2 WATER SIDE SCREWDOWN
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 156089 156089
20A
5 5 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 156099 156099 M
6 FROM 20-34 20A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 156109 156109 T3 ___ GEARIN RPM
20A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9
10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD011A0EYNAEANE
14 F3 7.5 HP
156152
20A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 156151 146153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3
31
TB2 TB1
32
36 12 DIGITAL IN 3 ENCODER A 16
156153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
156151 THERMOSTAT 155109
38 14 DIGITAL IN 4 ENCODER B 18
20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 156
20DD011A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE
No. 155
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR #2 WATER SIDE SCREWDOWN CALENDER LINE BUILT JES SHT
No. 160
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010 160
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 156
SPARE CHK NEXT
AS tba
BUILT JES SHT
161
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
POWER POWER #4 DRIVE SIDE SCREWDOWN
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 161089 161089
20A
5 5 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 161099 161099 M
6 FROM 20-34 20A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 161109 161109 T3 ___ GEARIN RPM
20A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9
10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD011A0EYNAEANE
14 F3 7.5 HP
161152
20A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 161151 161153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3
31
TB2 TB1
32
36 12 DIGITAL IN 3 ENCODER A 16
161153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
161151 THERMOSTAT 160109
38 14 DIGITAL IN 4 ENCODER B 18
20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 161
20DD011A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE
No. 160
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR #4 DRIVE SIDE SCREWDOWN CALENDER LINE BUILT JES SHT
No. 165
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010 165
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 161
SPARE CHK NEXT
AS tba
BUILT JES SHT
166
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 TB TB
POWER POWER #4 WATER SIDE SCREWDOWN
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 166089 166089
20A
5 5 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 166099 166099 M
6 FROM 20-34 20A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 166109 166109 T3 ___ GEARIN RPM
20A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9
10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD011A0EYNAEANE
14 F3 7.5 HP
166152
20A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 166151 166153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3
31
TB2 TB1
32
36 12 DIGITAL IN 3 ENCODER A 16
166153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
166151 THERMOSTAT 165109
38 14 DIGITAL IN 4 ENCODER B 18
20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 166
20DD011A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE
No. 165
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR #4 WATER SIDE SCREWDOWN CALENDER LINE BUILT JES SHT
No. 1010
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
7 751 700
10
11
751 700
12
13
14
751
15
1756-DHRIO
Controllogix
1756-ENBT
1756-ENBT
1756-L63
16 Power supply
1756-PA72
17
18
19
20 502
21 500
Power
22 Supplies,
Single Phase,
120W, 24V
23 DC
1606-XL120D
24
25
26
27
28
29
30
31 502 500
32
33
34
35 502 500
36
37
502
38
39
STRATIX
40 2000
ETHERNET
SWITCH
41
1783-US08T
42
43
44
45
46
47
48
49
50
24-05-2010 998
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-5 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 166
W.D. (NEW PANEL) CHK NEXT
AS tba
BUILT JES SHT
999
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
13
ControlLogix System
14
1756-A2 0 1 2 3 6
15
1756-DHRIO
Controllogix
1756-ENBT
1756-ENBT
1756-L63
16 MAIN OP
192.168.1.20
Power supply
ENC-4CH 1756-PA72
17 AI/AO - 1
18
SIDE DRIVE
192.168.1.70
19 ENC-4CH
MAIN MCC
192.168.1.30
AI/AO - 1
20 ENC-4CH
AI/AO - 1
21 A-B A-B
WATER SIDE
1783-US08T
1783-US08T
192.168.1.80
22 ENC-4CH
AI/AO - 1
23 PVP 1000
192.168.1.90
ENC-4CH
24 AI/AO - 1
25 MCC
192.168.1.40
ENC-4CH
26 AI/AO - 1
WINDER A
192.168.1.50
27 ENC-4CH
AI/AO - 1 A-B
1783-US08T
28
29
WINDER B
192.168.1.60
30 ENC-4CH
AI/AO - 1
31
32
192.168.1.104 192.168.1.108 192.168.1.112 192.168.1.116 192.168.1.120 192.168.1.124 192.168.1.128 192.168.1.132 192.168.1.136
33
192.168.1.100
34 CALENDER#1 CALENDER#3 COOLING DRUM WINDUP A UPPER FEED SHEAR DRIVE SIDE #1 DRIVE SIDE #2 DRIVE SIDE #4 DRIVE SIDE
POWERFLEX DC POWERFLEX DC POWERFLEX DC POWERFLEX DC CONV CARRIAGE TRIM ROLLERS SCREWDOWN SCREWDOWN SCREWDOWN
35
36
192.168.1.102 192.168.1.106 192.168.1.110 192.168.1.114 192.168.1.118 192.168.1.122 192.168.1.126 192.168.1.130 192.168.1.134 192.168.1.138
37
CALENDER#2 CALENDER#4 WINDUP PULL WINDUP B LOWER FEED SPARE WATER SIDE #1 WATER SIDE #2 WATER SIDE #4 WATER SIDE
38
POWERFLEX DC POWERFLEX DC POWERFLEX DC POWERFLEX DC CONV TRIM ROLLERS SCREWDOWN SCREWDOWN SCREWDOWN
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010 999
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-5 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 998
W.D. (NEW PANEL) CHK NEXT
AS tba
BUILT JES SHT
1010
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
2
MAIN REMOTE I/O RACK 00
3
SLOT 1
4
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1010
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE
No. 166
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 0 CHK NEXT
AS tba
MODGRP: 0,1 DRIVE CABINET PLC BUILT JES SHT
No. 1010A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
6 17
1
7 20
2
8 23
3
9 1756-OW16I 4
26
10 2
2 ORANGE 5
L1-0
11 1
1 BLUE 6
OUT-0 N.O
12 4
4 WHITE/BLACK 7
L1-1
13 3
3 RED/BLACK 8
OUT-1 N.O
14 6
6 GREEN/BLACK 9
L1-2
15 5
5 ORANGE/BLACK 10
OUT-2 N.O
16 8 TB2-14
8 BLUE/BLACK 11 1010062
L1-3 WINDUP ACCUMULATOR EMPTY
17 7 (TO MEASUREX)
7 BLACK/WHITE 12 1010042 TB2-13
OUT-3 N.O
18 10
10 RED/WHITE 13 1010102 TB2-16
L1-4 ROLL CROSSING IN AUTO
19 9 (TO MEASUREX)
9 GREEN/WHITE 14 1010082 TB2-15
OUT-4 N.O
20 12
12 BLUE/WHITE 15 1010142 TB2-18
L1-5 ROLL SCREW DOWN IN AUTO
21 11 (TO MEASUREX)
11 BLACK/RED 16 1010122 TB2-17
OUT-5 N.O
22 14
14 WHITE/RED 17 1010182 TB2-20
L1-6 LINE RUN
23 13 (TO MEASUREX)
13 ORANGE/RED 18 1010162 TB2-19
OUT-6 N.O
24 16 TB2-22
16 BLUE/RED 19 1010221
L1-7 ROLL TURN UP
25 15 (TO MEASUREX)
15 RED/GREEN 20 1010201 TB2-21
OUT-7 N.O
26 19 TB2-24
18 ORANGE/GREEN 21 1010261
L1-8 LENGTH AT CALENDER
27 18 (TO MEASUREX)
17 BLACK/WHITE/RED 22 1010241 TB2-23
OUT-8 N.O
28 22 TB2-26
20 WHITE/BLACK/RED 23 1010301
L1-9 LENGTH AT WINDUP
29 21 (TO MEASUREX)
19 RED/BLACK/WHITE 24 1010281 TB2-25
OUT-9 N.O
30 25 TB2-28
22 GREEN/BLACK/WHITE 25 1010341
L1-10
31 24
21 ORANGE/BLACK/WHITE 26 1010321 TB2-27
OUT-10 N.O
32 28
24 BLUE/BLACK/WHITE 27 1010441 TB2-2
L1-11 CALENDER PRESS CLOSE
33 27 PERMISSIVE
23 BLACK/RED/GREEN 28 1010440 TB2-1
OUT-11 N.O
34 31
26 WHITE/RED/GREEN 29 1010443 TB2-4
L1-12 CREEL PRESS A CLOSE
35 30 PERMISSIVE
25 RED/BLACK/GREEN 30 1010442 TB2-3
OUT-12 N.O
36 34
28 GREEN/BLACK/ORANGE 31 1010445 TB2-6
L1-13 CREEL PRESS B CLOSE
37 33 PERMISSIVE
27 ORANGE/BLACK/GREEN 32 1010444 TB2-5
OUT-13 N.O
38 37 TB2-
30 BLUE/WHITE/ORANGE 33 1010447
L1-14 PULLER STAND CLOSE
39 36 PERMISSIVE
29 BLACK/WHITE/ORANGE 34 1010446 TB2-
OUT-14 N.O
40 40 TB2-
32 WHITE/RED/ORANGE 35 1010449
L1-15 CREEL PLATFORM SHIFT
41 39 PERMISSIVE
31 ORANGE/WHITE/BLUE 36 1010448 TB2-
OUT-15 N.O
42 29
37
43 32
44 35
45 38
46
47
48
49
50
24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1010A
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE
No. 1010
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 0 CHK NEXT
AS tba
MODGRP: 0,1 DRIVE CABINET PLC BUILT JES SHT
No. 1011
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
42 19
43 20
44 29
45 30
46 39
47 40
48
49
50
24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1011
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE
No. 1010A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 0 CHK NEXT
AS tba
MODGRP: 2,3 DRIVE CABINET PLC BUILT JES SHT
No. 1011A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
6
1
A
7
2
B
8
L1 3
C
TB4-2 NOT USED
9
27141 I/O AC INPUT POWER 4
1756-IM16I
D
10
-220VAC 5 ORANGE 2
ESR1 L2-0
11 FROM 27-18 TB4-1
27112 TB4-11 AI000300 00
6 BLUE 1
IN-0
12 I/O AC NEUTRAL
28-15 7 WHITE/BLACK 4
L2-1
13 CSR2 01
TB4-12 AI000301 8 RED/BLACK 3
IN-1
14 28-24 9 GREEN/BLACK 6
L2-2
15 TB4-13 02
AI000302 10 ORANGE/BLACK 5
TB4-4 IN-2
16
11 BLUE/BLACK 8
L2-3
17 03
TB4-14 AI000303 12 BLACK/WHITE 7
IN-3
18
13 RED/WHITE 10
L2-4
19 04
TB4-15 AI000304 14 GREEN/WHITE 9
TB4-5 IN-4
20
15 BLUE/WHITE 12
L2-5
21 05
TB4-16 AI000305 16 BLACK/RED 11
IN-5
22
17 WHITE/RED 14
L2-6
23 TB4-17 06
AI000306 18 ORANGE/RED 13
TB4-6 IN-6
24
19 BLUE/RED 16
L2-7
25 TB4-18 07
AI000307 20 RED/GREEN 15
IN-7
26
21 ORANGE/GREEN 18
L2-8
27 TB4-19 10
AI000304 22 BLACK/WHITE/RED 17
TB4-7 IN-8
28
23 WHITE/BLACK/RED 20
L2-9
29 TB4-20 11
AI000305 24 RED/BLACK/WHITE 19
IN-9
30
25 GREEN/BLACK/WHITE 22
L2-10
31 TB4-21 12
AI000306 26 ORANGE/BLACK/WHITE 21
TB4-8 IN-10
32
27 BLUE/BLACK/WHITE 24
L2-11
33 13
TB4-22 AI000307 28 BLACK/RED/GREEN 23
IN-11
34
29 WHITE/RED/GREEN 26
L2-12
35 14
TB4-23 AI000304 30 RED/BLACK/GREEN 25
TB4-9 IN-12
36
31 GREEN/BLACK/ORANGE 28
L2-13
37 15
TB4-24 AI000305 32 ORANGE/BLACK/GREEN 27
IN-13
38
33 BLUE/WHITE/ORANGE 30
L2-14
39 TB4-25 16
AI000306 34 BLACK/WHITE/ORANGE 29
TB4-10 IN-14
40
35 WHITE/RED/ORANGE 32
L2-15
41 TB4-26 17
AI000307 36 ORANGE/WHITE/BLUE 31
IN-15
42
37
43 L2
E
AC
44 COMMON
45
46
47
48
49
50
No. 1011
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 0 CHK NEXT
AS tba
MODGRP: 2,3 DRIVE CABINET PLC BUILT JES SHT
No. 1012
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
6 9 TB4-27
1 I/O AC NEUTRAL 27141
7 10
2 L1 220VAC
8
230V FROM 27-18
19 TB4-28
3 HIGH 27112
9 1756-OA16I 4
20
L2
10 2 PLC E-STOP
2 ORANGE 5 AC COMMON
L1-0 PLCESR 28-12
11 1 TB4-39
1 BLUE 6 AO000400 TB4-29
OUT-0 N.O
12 4
4 WHITE/BLACK 7
L1-1 PLCRSR
13 3 TB4-40 E-STOP RESET
3 RED/BLACK 8 AO000401
OUT-1 N.O 28-12
14 6
6 GREEN/BLACK 9
L1-2 LRR
15 5 TB4-41
5 ORANGE/BLACK 10 AO000402 TB4-30
OUT-2 N.O
16 8 LINE RUNNING RELAY
8 BLUE/BLACK 11
L1-3 1012-49, 1012-49, 1012-49,
17 7 1012-49, 1012-49, 1012-49
7 BLACK/WHITE 12 TB4-42
AO000403
OUT-3 N.O RECTIFIER
18 12
10 RED/WHITE 13 INSIDE MOTOR BOX
L1-4
19 11 TB4-43
9 GREEN/WHITE 14 AO000404 TB4-31 SHEAR CARRIAGE
OUT-4 N.O
20 BRAKE DC COIL
14
12 BLUE/WHITE 15
L1-5
21 13 TB4-44
11 BLACK/RED 16 AO000405
OUT-5 N.O
22 16
14 WHITE/RED 17 DC 230V
L1-6
23 15 TB4-45
13 ORANGE/RED 18 AO000406 TB4-32
OUT-6 N.O
24 18
16 BLUE/RED 19
L1-7
25 17
15 RED/GREEN 20 TB4-46
AO000407
OUT-7 N.O
26 22
18 ORANGE/GREEN 21
L1-8
27 21
17 BLACK/WHITE/RED 22 TB4-47
AO000410 TB4-33
OUT-8 N.O
28 24
20 WHITE/BLACK/RED 23
L1-9
29 23 TB4-48
19 RED/BLACK/WHITE 24 AO000411 TB4-34
OUT-9 N.O
30 26
22 GREEN/BLACK/WHITE 25
L1-10
31 25 TB4-49
21 ORANGE/BLACK/WHITE 26 AO000412 TB4-35
OUT-10 N.O
32 28
24 BLUE/BLACK/WHITE 27
L1-11
33 27
23 BLACK/RED/GREEN 28 TB4-50
AO000413 TB4-36
OUT-11 N.O
34 32
26 WHITE/RED/GREEN 29
L1-12
35 31 TB4-51
25 RED/BLACK/GREEN 30 AO000414
OUT-12 N.O
36 34
28 GREEN/BLACK/ORANGE 31
L1-13
37 33 TB4-52
27 ORANGE/BLACK/GREEN 32 AO000415 TB4-37
OUT-13 N.O
38 36
30 BLUE/WHITE/ORANGE 33
L1-14
39 35 TB4-53
29 BLACK/WHITE/ORANGE 34 AO000416
OUT-14 N.O
40 38
32 WHITE/RED/ORANGE 35
L1-15
41 37 TB4-44
31 ORANGE/WHITE/BLUE 36 AO000410 TB4-38
OUT-15 N.O
42 29
37 NOT USED
43 30
NOT USED
44 39
NOT USED
45 40
NOT USED
46
47
48
LRR LRR LRR LRR
LRR LRR
1012380 1012381 1012382 1012383 1012384 1012386 1012387 1012389
49
27141 27141
50 TB4-55 TB4-56 TB4-57 TB4-58 TB4-59 TB4-60 TB4-61 TB4-62 TB4-63 TB4-64
04-12-08
TO TO
27112 27112 U2 MACHINE -
DRAWN NONE D-MJG106-0002-2 NO. 1012
EDGE GUIDES USER
FOR DRW DRAWING No. PREV
04-12-08 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
2
MAIN REMOTE I/O RACK 00
3
SLOT 6
4
7 1492-CM1771-LD006
8
10 A
L1 29121
11 1756-OG16 NOT
B
5VDC FROM
12 USED 29122 29-26
C
DC-0+ 10 BLACK 1
13 D
RTN OUT-0 9 WHITE 2
14 00 TB2-57
OUT-0 1 RED 3 AO000500
ROLL #1 DRIVE SIDE GAP POSITION LATCH COMMAND TO 1018-22
15 01
2 GREEN 4 AO000501 TB2-58
OUT-1 ROLL #1 WATER SIDE GAP POSITION LATCH COMMAND TO 1018-22
16 02
3 ORANGE 5 AO000502 TB2-59
OUT-2 ROLL #2 DRIVE SIDE GAP POSITION LATCH COMMAND TO 1018-22
17 03
4 BLUE 6 AO000503 TB2-60
OUT-3 ROLL #2 WATER SIDE GAP POSITION LATCH COMMAND TO 1019-22
18 04 TB2-61
OUT-4 5 WHITE/BLACK 7 AO000504
ROLL #4 DRIVE SIDE GAP POSITION LATCH COMMAND TO 1019-22
19 05 TB2-62
OUT-5 6 RED/BLACK 8 AO000505
ROLL #4 WATER SIDE GAP POSITION LATCH COMMAND TO 1019-22
20 06 TB2-63
OUT-6 7 GREEN/BLACK 9 AO000506
WINDUP ACCUMULATOR POSITION LATCH COMMAND TO 1019-22
21 07 TB2-64
OUT-7 8 ORANGE/BLACK 10 AO000507
22 10 TB2-65
OUT-8 11 BLUE/BLACK 11 AO000210
23 11 TB2-66
OUT-9 12 BLACK/WHITE 12 AO000211
24 12 TB2-67
OUT-10 13 RED/WHITE 13 AO000212
25 13 TB2-68
OUT-11 14 GREEN/WHITE 14 AO000213
26 14 TB2-69
OUT-12 15 BLUE/WHITE 15 AO000214
27 15 TB2-70
OUT-13 16 BLACK/RED 16 AO000215
28 16 TB2-71
OUT-14 17 WHITE/RED 17 AO000216
29 17 TB2-72
OUT-15 18 ORANGE/RED 18 AO000217
30
DC-1+ 20 BLUE/RED 19
31 E
RTN OUT-1 19 RED/GREEN 20
32
21
33
22
34
23
35
24
36
25
37
38
39
40
41
42
43
44
45
46
47
48
49
50
No. 1012
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 0, 1 CHK NEXT
AS tba
MODGRP: 3,4 DRIVE CABINET PLC BUILT JES SHT
No. 1013
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
2
MAIN REMOTE I/O RACK 00
3
SLOT 7
4
8 1492-CM1771-LD006
9
TB4-74
10 29121 I/O 5 VDC INPUT POWER
5 VDC
FROM TB4-73
11 29122
29-26
A
I/O 5 VDC NEUTRAL
12
B
1756-IG16
13
C 1 BLACK 10
DC HI DC +
14
D 2 WHITE 9
DC COM 0
15 TB2-83 00
AI000600 3 RED 1
ROLL #1 DRIVE SIDE GAP POSITION DATA READY FROM 1018-24 IN 0
16 TB2-84 01
AI000601 4 GREEN 2
TB4-75 ROLL #1 WATER SIDE GAP POSITION DATA READY FROM 1018-24 IN 1
17 02
TB2-85 AI000602 5 ORANGE 3
ROLL #2 DRIVE SIDE GAP POSITION DATA READY FROM 1018-24 IN 2
18 03
TB2-86 AI000603 6 BLUE 4
TB4-76 ROLL #2 WATER SIDE GAP POSITION DATA READY FROM 1018-24 IN 3
19 04
TB2-87 AI000604 7 WHITE/BLACK 5
ROLL #4 DRIVE SIDE GAP POSITION DATA READY FROM 1019-24 IN 4
20 TB4-77 05
TB2-88 AI000605 8 RED/BLACK 6
ROLL #4 WATER SIDE GAP POSITION DATA READY FROM 1019-24 IN 5
21 06
TB2-89 AI000606 9 GREEN/BLACK 7
WINDUP ACCUMULATOR POSITION DATA READY FROM 1019-24 IN 6
22 07
TB2-90 AI000607 10 ORANGE/BLACK 8
TB4-78 IN 7
23 TB2-91 10
AI000610 11 BLUE/BLACK 11
TB4-79 IN 8
24 TB2-92 11
AI000111 12 BLACK/WHITE 12
IN 9
25 TB2-93 12
AI000112 13 RED/WHITE 13
TB4-80 IN 10
26 13
TB2-94 AI000113 14 GREEN/WHITE 14
IN 11
27 14
TB2-95 AI000114 15 BLUE/WHITE 15
TB4-81 IN 12
28 TB2-96 15
AI000115 16 BLACK/RED 16
IN 13
29 TB2-97 16
AI000116 17 WHITE/RED 17
TB4-82 IN 14
30 17
TB2-98 AI000117 18 ORANGE/RED 18
IN 15
31
19 BLUE/RED 20
DC 1 ( +)
32
E 20 RED/GREEN 19
DC COM 1
33
21
34
22
35
23
36
24
37
25
38
39
40
41
42
43
44
45
46
47
48
49
50
No. 1012A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 0, 0 CHK NEXT
AS tba
MODGRP: 6,7 DRIVE CABINET PLC BUILT JES SHT
No. 1013A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
9 1492-CM1771-LD006
10
40
41
42
43
44
45
46
47
48
49
50
No. 1013
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 0, 0 CHK NEXT
AS tba
MODGRP: 6,7 DRIVE CABINET PLC BUILT JES SHT
No. 1014
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
9 1492-CM1771-LD006
10
40
41
42
43
44
45
46
47
48
49
50
No. 1013A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 1 CHK NEXT
AS tba
MODGRP: 0,1 DRIVE CABINET PLC BUILT JES SHT
No. 1014A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
9 1492-CM1771-LD006
10
40
41
42
43
44
45
46
47
48
49
50
No. 1014
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 1 CHK NEXT
AS tba
MODGRP: 0,1 DRIVE CABINET PLC BUILT JES SHT
No. 1015
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
9 1492-CM1771-LD006
10
40
41
42
43
44
45
46
47
48
49
50
No. 1014A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 1 CHK NEXT
AS tba
MODGRP: 2,3 DRIVE CABINET PLC BUILT JES SHT
No. 1015A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3
MAIN REMOTE I/O RACK 00
4
SLOT 12
5
9 1492-CM1771-LD006
10
40
41
42
43
44
45
46
47
48
49
50
No. 1015
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 1 CHK NEXT
AS tba
MODGRP: 2,3 DRIVE CABINET PLC BUILT JES SHT
No. 1016
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
9 1492-CM1771-LD006
10
40
41
42
43
44
45
46
47
48
49
50
No. 1015A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 1 CHK NEXT
AS tba
MODGRP: 4,5 DRIVE CABINET PLC BUILT JES SHT
No. 1016A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
9 1492-CM1771-LD006
10
40
41
42
43
44
45
46
47
48
49
50
No. 1016
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 1 CHK NEXT
AS tba
MODGRP: 4,5 DRIVE CABINET PLC BUILT JES SHT
No. 1017
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
9 1492-CM1771-LD006
10
40
41
42
43
44
45
46
47
48
49
50
No. 1016A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 1 CHK NEXT
AS tba
MODGRP: 6,7 DRIVE CABINET PLC BUILT JES SHT
No. 1017A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
9 1492-CM1771-LD006
10
40
41
42
43
44
45
46
47
48
49
50
No. 1016
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 1 CHK NEXT
AS tba
MODGRP: 6,7 DRIVE CABINET PLC BUILT JES SHT
No. 1018
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
29
30 ROLL #1 DRIVE SIDE ROLL #1 WATER SIDE ROLL #2 DRIVE SIDE ROLL #2 WATER SIDE
BULETIN BULETIN BULETIN BULETIN
GAP POSITION GAP POSITION GAP POSITION GAP POSITION
845C 845C 845C 845C
31 100 TURNS 100 TURNS 100 TURNS 100 TURNS
ABSOLUTE ABSOLUTE ABSOLUTE ABSOLUTE
0-99999 0-99999 0-99999 0-99999
ENCODER ENCODER ENCODER ENCODER
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1018
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
29
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1019
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE
No. 1018
SCHEMATIC DIAGRAM FOR ROLL GAP POSITION CHK NEXT
AS tba
ABSOLUTE ENCODERS DRIVE CABINET PLC BUILT JES SHT
No. 1020
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
9
SLOT 0 SLOT 1 SLOT 2 SLOT 3 SLOT 4 SLOT 5 SLOT 6 SLOT 7 SLOT 8 SLOT 9 SLOT 10 SLOT 11 SLOT 12 SLOT 13 SLOT 14 SLOT 15 SLOT 16
10
11 POWER ETHERNET SPARE 1756-OW16I 1756-IB16I 1756-IM16I 1756-OA16I 1756-OG16 1756-IG16 1756-IG16 1756-IG16 1756-IG16 1756-IG16 1756-IG16 1756-IG16 1756-IG16 1756-IG16 1756-IG16
SUPPLY COM MODULE RELAY 24VDC 220VAC 120/240VAC 5VDC 5VDC, TTL 5VDC, TTL 5VDC, TTL 5VDC, TTL 5VDC, TTL 5VDC, TTL 5VDC, TTL 5VDC, TTL 5VDC, TTL 5VDC, TTL
12 TYPE ISOLATED ISOLATED ISOLATED DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL
1756-ENBT
1756-PA72 DIGITAL DIGITAL DIGITAL DIGITAL OUTPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT
13
OUTPUT INPUT INPUT OUTPUT
14
15 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1
4 3 4 3 4 3
192.168.1.20
16 6 5 6 5 6 5 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3
8 7 8 7 8 7
17 10 9 10 9 10 9 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5
12 11 12 11 12 11
14 13 14 13 14 13 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7
18
16 15 16 15 16 15
18 17 18 17 18 17 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9
19
20 19 20 19 20 19 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11
20 22 21 22 21 22 21
24 23 24 23 24 23 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13
21 26 25 26 25 26 25
28 27 28 27 28 27 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15
22 30 29 30 29 30 29
32 31 32 31 32 31 18 17 18 17 18 17 18 17 18 17 18 17 18 17 18 17 18 17 18 17 18 17 18 17
L1 L2 GND
23 34 33 34 33 34 33
ETHERNET 20 19 20 19 20 19 20 19 20 19 20 19 20 19 20 19 20 19 20 19 20 19 20 19
36 35 36 35 36 35
RJ-45
24
25
26
TB-16 TB-17
27
28
29 27141 27112
30
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1020
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE
No. 1017A
SCHEMATIC DIAGRAM FOR PLC I/O PROC:A, RACK: 0, 1 CHK NEXT
AS tba
DRIVE CABINET PLC 1756-ENBT MCC MAIN I/O BUILT JES SHT
No. 1028
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10 C-35 B-17
ROLL #1 DRIVE IN-1
11 SIDE CROSSING OUT AUX CONT R11:I.Data[0].1
C-1
FROM (UNIT 3D) 23-22
V COM
12
C-36 B-18
13
ROLL #1 WATER IN-2
SIDE CROSSING IN AUX CONT R11:I.Data[0].2
B-2
14
FROM (UNIT 3E) 23-28
V COM
15 C-37 B-19
ROLL #1 WATER IN-3
16 SIDE CROSSING OUT AUX CONT R11:I.Data[0].3
C-3
FROM (UNIT 3E) 23-29
V COM
17
C-38 B-20
18
ROLL #4 DRIVE IN-4
SIDE CROSSING IN AUX CONT R11:I.Data[0].4
B-4
19
FROM (UNIT 3F) 24-21
V COM
20 C-39 B-21
ROLL #4 DRIVE IN-5
21 SIDE CROSSING OUT AUX CONT R11:I.Data[0].5
C-5
FROM (UNIT 3F) 24-22
V COM
22
C-40 B-22
ROLL #4 WATER IN-6
23
SIDE CROSSING IN AUX CONT R11:I.Data[0].6
B-6
FROM (UNIT 3G) 24-28
24
V COM
25 C-41 B-23
ROLL #4 WATER IN-7
26 SIDE CROSSING OUT AUX CONT R11:I.Data[0].7
C-7
FROM (UNIT 3G) 24-29
V COM
27
C-42 B-24
28 UPPER DRIVE SIDE IN-8
STOCK GUIDE INC AUX R11:I.Data[0].10
B-8
29 FROM (UNIT 4E) 24-21
V COM
30 C-43 B-25
UPPER DRIVE SIDE IN-9
31 STOCK GUIDE DEC AUX R11:I.Data[0].11
C-9
FROM (UNIT 4E) 24-22
V COM
32
C-44 B-26
33 UPPER WATER SIDE IN-10
STOCK GUIDE INC AUX R11:I.Data[0].12
B-10
34 FROM (UNIT 4F) 24-28
V COM
35 C-45 B-27
UPPER WATER SIDE IN-11
36 STOCK GUIDE DEC AUX R11:I.Data[0].13
C-11
FROM (UNIT 4F) 24-29 V COM
37
C-46 B-28
38 LOWER DRIVE SIDE IN-12
STOCK GUIDE INC AUX R11:I.Data[0].14
B-12
39 FROM (UNIT 4G) 25-21
V COM
40 C-47 B-29
LOWER DRIVE SIDE IN-13
41 STOCK GUIDE DEC AUX R11:I.Data[0].15
C-13
FROM (UNIT 4G) 25-22
V COM
42
C-48 B-30
43 LOWER WATER SIDE IN-14
STOCK GUIDE INC AUX R11:I.Data[0].16
B-14
44 FROM (UNIT 4H) 25-28
V COM
45 C-49 B-31
50
No. 1020
SCHEMATIC DIAGRAM FOR MMC PLC I/O PROC: A, CHK NEXT
AS tba
RACK: 11 MODGRP: 0 MOTOR CONTROL CENTER BUILT JES SHT
No. 1028A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
15 C-37 B-19
OUT3
16 R11:O.Data[0].3 ROLL #1 WATER
C-3
SIDE CROSSING OUT STARTER
V COM TO (UNIT 3E) 23-41
17
C-38 B-20
18 OUT4 ROLL #4 DRIVE
R11:O.Data[0].4
B-4 SIDE CROSSING IN STARTER
19 TO (UNIT 3F) 24-22
V COM
20 C-39 B-21
OUT5 ROLL #4 DRIVE
21 R11:O.Data[0].5 SIDE CROSSING OUT STARTER
C-5
TO (UNIT 3F) 24-23
V COM
22
C-40 B-22
23 OUT6 ROLL #4 WATER
R11:O.Data[0].6
B-6 SIDE CROSSING IN STARTER
24 TO (UNIT 3G) 24-40
V COM
25 C-41 B-23
OUT7 ROLL #4 WATER
26 R11:O.Data[0].7
C-7 SIDE CROSSING OUT STARTER
V COM TO (UNIT 3G) 24-41
27
C-42 B-24
28 OUT8 UPPER DRIVE SIDE
R11:O.Data[0].10
B-8 STOCK GUIDE INCREASE STARTER
29 TO (UNIT 4E) 24-22
V COM
30 C-43 B-25
OUT9 UPPER DRIVE SIDE
31 R11:O.Data[0].11
C-9 STOCK GUIDE DECREASE STARTER
V COM TO (UNIT 4E) 24-23
32
C-44 B-26
33 OUT10 UPPER WATER SIDE
R11:O.Data[0].12
B-10 STOCK GUIDE INCREASE STARTER
34 TO (UNIT 4F) 24-40
V COM
35 C-45 B-27
OUT11 UPPER WATER SIDE
36 R11:O.Data[0].13
C-11 STOCK GUIDE DECREASE STARTER
V COM TO (UNIT 4F) 24-41
37
C-46 B-28
38 OUT12 LOWER DRIVE SIDE
R11:O.Data[0].14 STOCK GUIDE INCREASE STARTER
B-12
39 TO (UNIT 4G) 25-22
V COM
40 C-47 B-29
OUT-13 LOWER DRIVE SIDE
41 R11:O.Data[0].15 STOCK GUIDE DECREASE STARTER
C-13
TO (UNIT 4G) 25-23
V COM
42
C-48 B-30
43 OUT14 LOWER WATER SIDE
R11:O.Data[0].16 STOCK GUIDE INCREASE STARTER
B-14
44 TO (UNIT 4H) 25-40
V COM
45 C-49 B-31
50
No. 1028
SCHEMATIC DIAGRAM FOR MMC PLC I/O PROC: A, CHK NEXT
AS tba
RACK: 11 MODGRP: 0 MOTOR CONTROL CENTER BUILT JES SHT
No. 1029
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10 C-35 B-17
ROTARY SHEAR CARRIAGE REV AUX IN-1
11 FROM (UNIT 2J) 22-28 R11:I.Data[1].1
C-1
V COM
12
C-36 B-18
13
CALENDER HYDRAULIC UNIT IN-2
AUX CONT R11:I.Data[1].2
B-2
14
FROM (UNIT 2F) 21-42
V COM
15 C-37 B-19
CALENDER LUBE UNIT AUX CONT IN-3
16 FROM (UNIT 2G) 22-24 R11:I.Data[1].3
C-3
V COM
17
C-38 B-20
18
WINDUP ACCUM HYD UNIT AUX CONT IN-4
FROM (UNIT 2D) 21-41 R11:I.Data[1].4
B-4
19
V COM
20 C-39 B-21
SPARE 1HP FWD AUX IN-5
21 FROM (UNIT 3B) 23-27 R11:I.Data[1].5
C-5
V COM
22
C-40 B-22
SPARE 1HP REV AUX IN-6
23
FROM (UNIT 3B) 23-29 R11:I.Data[1].6
B-6
24
V COM
25 C-41 B-23
SPARE 1HP FWD AUX IN-7
26 FROM (UNIT 3C) 23-47 R11:I.Data[1].7
C-7
V COM
27
C-42 B-24
28 SPARE 1HP REV AUX IN-8
FROM (UNIT 3C) 23-49 R11:I.Data[1].10
B-8
29
V COM
30 C-43 B-25
SPARE 10HP AUX CONT IN-9
31 FROM (UNIT 2C) 21-23 R11:I.Data[1].11
C-9
V COM
32
C-44 B-26
33 SPARE 10HP AUX CONT IN-10
FROM (UNIT 2E) 21-23 R11:I.Data[1].12
B-10
34
V COM
35 C-45 B-27
ROTARY SHEAR CUTTER AUX CONT IN-11
36 FROM (UNIT 2H) 22-42 R11:I.Data[1].13
C-11
V COM
37
C-46 B-28
38 IN-12
R11:I.Data[1].14
B-12
39
V COM
40 C-47 B-29
IN-13
41 R11:I.Data[1].15
C-13
V COM
42
C-48 B-30
43 IN-14
R11:I.Data[1].16
B-14
44
V COM
45 C-49 B-31
IN-15 R11:I.Data[1].17
46
C-15
47 V COM
C-50 B-32
48
V COM
49 C-51 B-33
50
No. 1028A
SCHEMATIC DIAGRAM FOR MMC PLC I/O PROC: A, CHK NEXT
AS tba
RACK: 11 MODGRP: 1 MOTOR CONTROL CENTER BUILT JES SHT
No. 1029A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
15 C-37 B-19
OUT3
16 R11:O.Data[1].3 CALENDER LUBE UNIT
C-3
STARTER
V COM TO (UNIT 2G) 22-21
17
C-38 B-20
18 OUT4 WINDUP ACCUM HYD UNIT
R11:O.Data[1].4
B-4 STARTER
19 TO (UNIT 2D) 21-42
V COM
20 C-39 B-21
OUT5 SPARE 1HP FWD STARTER
21 R11:O.Data[1].5
C-5 TO (UNIT 3B) 23-21
V COM
22
C-40 B-22
23 OUT6 SPARE 1HP REV STARTER
R11:O.Data[1].6
B-6 TO (UNIT 3B) 23-23
24
V COM
25 C-41 B-23
OUT7 SPARE 1HP FWD STARTER
26 R11:O.Data[1].7
C-7 TO (UNIT 3C) 23-41
V COM
27
C-42 B-24
28 OUT8 SPARE 1HP REV STARTER
R11:O.Data[1].10
B-8 TO (UNIT 3C) 23-43
29
V COM
30 C-43 B-25
OUT9 SPARE 10HP STARTER
31 R11:O.Data[1].11 TO (UNIT 2C) 21-24
C-9
V COM
32
C-44 B-26
33 OUT10 SPARE 10HP STARTER
R11:O.Data[1].12 TO (UNIT 2E) 21-24
B-10
34
V COM
35 C-45 B-27
OUT11 ROTARY SHEAR CUTTER STARTER
36 R11:O.Data[1].13 TO (UNIT 2H) 22-38
C-11
V COM
37
C-46 B-28
38 OUT12
R11:O.Data[1].14
B-12
39
V COM
40 C-47 B-29
OUT-13
41 R11:O.Data[1].15
C-13
V COM
42
C-48 B-30
43 OUT14
R11:O.Data[1].16
B-14
44
V COM
45 C-49 B-31
46 R11:O.Data[1].17 OUT15
C-15
47 V COM
C-50 B-32
48
V COM
49 C-51 B-33
50
No. 1029
SCHEMATIC DIAGRAM FOR MMC PLC I/O PROC: A, CHK NEXT
AS tba
RACK: 11 MODGRP: 1 MOTOR CONTROL CENTER BUILT JES SHT
No. 1030
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
2
MCC REMOTE I/O STASION
3
RACK 11 SLOT 4
4
1794-IE4XOE2
5 FROM 29-41 ANALOG COMBO MODULE FROM 29-41
6 SLOT 0 RACK: 11
502 500
7 V COM
B-16 I/O NEUTRAL
8
IN-0
INPUT 0
9 A-0 R11:I.Data[4].0
COM
V-0
10 B-17
A-1
11
12 COM
B-18
13
IN-1
INPUT 1
14 A-2 R11:I.Data[4].1
COM
V-1
15 B-19
A-3
16
17 COM
B-20
18
IN-2
19 A-4
COM
V-2
20 B-21
A-5
21
22 COM
B-22
23 ROLL #4 WATER IN-3
SIDE CROSSING IN AUX CONT
24 FROM (UNIT 3G) 24-28 A-6
COM
V-3
25 B-23
A-7
26
27 COM
B-24
28
61003 O-4
OUTPUT 0
29 TO MMC A-8 R11:O.Data[4].0
SHEET 61 COM
61004 RET
30 B-25
UPPER DRIVE SIDE A-9
31 STOCK GUIDE DEC AUX
FROM (UNIT 4E) 24-22
32 COM
B-26
33 UPPER WATER SIDE V-0
STOCK GUIDE INC AUX
34 FROM (UNIT 4F) 24-28 A-10
RET COM
35 B-27
A-11
36
UPPER WATER SIDE
STOCK GUIDE DEC AUX
37
FROM (UNIT 4F) 24-29 COM
B-28
38
61003 I-6
OUTPUT 1
39 TO MMC A-12 R11:O.Data[4].1
SHEET 61 COM
61004 RET
40 B-29
A-13
LOWER DRIVE SIDE
41
STOCK GUIDE DEC AUX
FROM (UNIT 4G) 25-22
42 COM
B-30
43 LOWER WATER SIDE V-1
STOCK GUIDE INC AUX
44 FROM (UNIT 4H) 25-28 A-14
COM
RET
45 B-31
A-15
46 LOWER WATER SIDE
STOCK GUIDE DEC AUX
47 FROM (UNIT 4H) 25-29
COM
48 B-32
COM
49
B-33
50
No. 1029
SCHEMATIC DIAGRAM FOR MMC PLC I/O PROC: A, CHK NEXT
AS tba
RACK: 11 MODGRP: 1 MOTOR CONTROL CENTER BUILT JES SHT
No. 1030
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
CBL01
9
10 ETH
11 192.168.1.40
12
1794-AENT SLOT 0 SLOT 1 SLOT 2 SLOT 3 SLOT 4
13
REMOTE I/O 1794-IM16 1794-OM16 1794-IM16 1794-OM16 1794-IE4XOE2
14
ADAPTER SHEET 1028 SHEET 1028A SHEET 1029 SHEET 1029A SHEET 1029B
RACK: 11
15
16
F M F M F M F M F M F
17
18 COM 24VDC
19
20
21 502
22
23 500
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1030
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE
No. 1029A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 11 CHK NEXT
AS tba
MOTOR CONTROL CENTER BUILT JES SHT
No. 1031
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
2
OPERATOR REMOTE I/O
3
RACK 02 SLOT 1
4 1492-CM1771-LD002
5
6
1
A
7
2
B
8
L1 3
C
NOT USED
9
27181 I/O AC INPUT POWER 4
1756-IM16I
D
10
220VAC 5 ORANGE 2
L2-0
11 FROM 27-12
27112 AIO12000 00
6 BLUE 1
E-STOP RESET ILLUMINATED TO 1037-31
IN-0
12 I/O AC NEUTRAL 1PBL-OS1
PUSHBUTTON
7 WHITE/BLACK 4
L2-1
13
MANUAL AUTO
AIO12001 01
ROLL GAP AUTO MODE 1039361 8 RED/BLACK 3
IN-1
14
SEL SW. 13SS-OS1
9 GREEN/BLACK 6
L2-2
15 02
ALARM SILENCE AIO12002 10 ORANGE/BLACK 5
IN-2
16 PUSHBUTTON 2PB-OS1
11 BLUE/BLACK 8
L2-3
17 03
CALENDER RUN/JOG AIO12003 12 BLACK/WHITE 7
IN-3
18 PUSHBUTTON 15PB-OS1
13 RED/WHITE 10
L2-4
19 04
CALENDER STOP 1039361 AIO12004 14 GREEN/WHITE 9
IN-4
20 PUSHBUTTON 17PB-OS1
15 BLUE/WHITE 12
THREAD L2-5
21 JOG TRAIN 05
CALENDER MODE JOG SEL AIO12005 16 BLACK/RED 11
IN-5
22 SW.
17 WHITE/RED 14
L2-6
23 06
CALENDER MODE TRAIN AIO12006 18 ORANGE/RED 13
IN-6
24 SEL SW. 1SS-OS1
19 BLUE/RED 16
L2-7
25 07
1039361 AIO12007 20 RED/GREEN 15
CALENDER WARM-UP IN-7
26 PUSHBUTTON 20PB-OS1
21 ORANGE/GREEN 18
L2-8
27 10
AIO12010 22 BLACK/WHITE/RED 17
CALENDER JOG FORWARD IN-8
28 PUSHBUTTON 14PB-OS1
23 WHITE/BLACK/RED 20
L2-9
29 11
AIO12011 24 RED/BLACK/WHITE 19
CALENDER JOG REVERSE IN-9
30 PUSHBUTTON 16PB-OS1
25 GREEN/BLACK/WHITE 22
L2-10
31 TB- 12
AIO12012 26 ORANGE/BLACK/WHITE 21
TB- IN-10
32
27 BLUE/BLACK/WHITE 24
L2-11
33 13
TB- AIO12013 28 BLACK/RED/GREEN 23
TB- IN-11
34
29 WHITE/RED/GREEN 26
L2-12
35 14
TB- AIO12014 30 RED/BLACK/GREEN 25
IN-12
36
31 GREEN/BLACK/ORANGE 28
L2-13
37 ENABLE DISABLE
15
1039361 AIO12015 32 ORANGE/BLACK/GREEN 27
MOP ENABLE/DISABLE IN-13
38 KEYSWITCH 1KS-OS1
33 BLUE/WHITE/ORANGE 30
L2-14
39 MANUALLY AUTO
AIO12016 16
34 BLACK/WHITE/ORANGE 29
ROLL CROSSING AUTO IN-14
40 MODE SEL.SW. 14SS-OS1
35 WHITE/RED/ORANGE 32
L2-15
41 17
AIO12017 36 ORANGE/WHITE/BLUE 31
IN-15
42
37
43 E
44
45
46
47
48
49
50
No. 1030
SCHEMATIC DIAGRAM FOR OSI PLC I/O PROC: A, RACK: CHK NEXT
AS tba
2 MODGRP: 0 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1031A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
6 1492-CM1771-LD006
7
8 A
9 B
L1
10 I/O DC OUTPUT POWER 1040352
NOT C
1 28VDC
USED
I/O 24VDC NEUTRAL 1040351 FROM 1040-35
11 1756-OB16E 2
D
12 00
10 BLACK 3 AO0121000 10PL-OS1 1040352
DC-0+ R #1 ROLL DRIVE SIDE GAP ADJUST OUT PL.
13 01
9 WHITE 4 AO0121001 11PL-OS1
RTN OUT-0 R #1 ROLL DRIVE SIDE GAP ADJUST IN PL.
14 02
1 RED 5 AO0121002 12PL-OS1
OUT-0 R #1 ROLL WATER SIDE GAP ADJUST OUT PL.
15 03
2 GREEN 6 AO0121003 13PL-OS1 1040352
OUT-1 R #1 ROLL WATER SIDE GAP ADJUST IN PL.
16 04
3 ORANGE 7 AO0121004 14PL-OS1
OUT-2 R #1 ROLL DRIVE SIDE X-AXIS ADJ OUT PL.
17 05
4 BLUE 8 AO0121005 15PL-OS1
OUT-3 R #1 ROLL DRIVE SIDE X-AXIS ADJ IN PL.
18 06
5 WHITE/BLACK 9 AO0121006 16PL-OS1 1040352
OUT-4 R #1 ROLL WATER SIDE X-AXIS ADJ OUT PL.
19 07
6 RED/BLACK 10 AO0121007 17PL-OS1
OUT-5 R #1 ROLL WATER SIDE X-AXIS ADJ IN PL.
20 10
7 GREEN/BLACK 11 AO0121010 18PL-OS1
OUT-6 R #2 ROLL DRIVE SIDE GAP ADJUST OUT PL.
21 11
8 ORANGE/BLACK 12 AO0121011 19PL-OS1 1040352
OUT-7 R #2 ROLL DRIVE SIDE GAP ADJUST IN PL.
22 12
11 BLUE/BLACK 13 AO0121012 20PL-OS1
OUT-8 R #2 ROLL WATER SIDE GAP ADJUST OUT PL.
23 13
12 BLACK/WHITE 14 AO0121013 21PL-OS1
OUT-9 R #2 ROLL WATER SIDE GAP ADJUST IN PL.
24 14
13 RED/WHITE 15 AO0121014 22PL-OS1 1040352
OUT-10 R #4 ROLL DRIVE SIDE GAP ADJUST OUT PL.
25 15
14 GREEN/WHITE 16 AO0121015 23PL-OS1
OUT-11 R #4 ROLL DRIVE SIDE GAP ADJUST IN PL.
26 16
15 BLUE/WHITE 17 AO0121016 24PL-OS1
OUT-12 R #4 ROLL WATER SIDE GAP ADJUST OUT PL.
27 17
16 BLACK/RED 18 AO0121017 25PL-OS1 1040352
OUT-13 R #4 ROLL WATER SIDE GAP ADJUST IN PL.
28
OUT-14 17 WHITE/RED 19
29 E
OUT-15 18 ORANGE/RED 20
30
DC-1+ 20 BLUE/RED 21
31
RTN OUT-1 19 RED/GREEN 22
32
23
33
24
34
25
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
No. 1030
SCHEMATIC DIAGRAM FOR OSI PLC I/O PROC: A, RACK: CHK NEXT
AS tba
2 MODGRP: 0 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1032
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
2
OPERATOR REMOTE I/O
3
RACK 02 SLOT 3
4 1492-CM1771-LD002
5
6
1
A
7
2
B
8
L1 3
C
NOT USED
9
10393.61 I/O AC INPUT POWER 4
1756-IM16I
D
10
220VAC 5 ORANGE 2
L2-0
11 FROM 1039-36
27112 AIO12100 00
6 BLUE 1
LINESPEED INCREASE SEL. IN-0
12 I/O AC NEUTRAL
SW.
7 WHITE/BLACK 4
L2-1
13 01
1039361 AIO12101 8 RED/BLACK 3
LINESPEED DECREASE IN-1
14 SEL. SW. 5SS-OS1
9 GREEN/BLACK 6
L2-2
15 02
AIO12102 10 ORANGE/BLACK 5
ROLL #1 DRAW INCREASE IN-2
16 SEL. SW.
11 BLUE/BLACK 8
L2-3
17 03
AIO12103 12 BLACK/WHITE 7
ROLL #1 DRAW DECREASE IN-3
18 SEL. SW. 6SS-OS1
13 RED/WHITE 10
L2-4
19 04
1039361 AIO12104 14 GREEN/WHITE 9
ROLL #2 DRAW INCREASE IN-4
20 SEL. SW.
15 BLUE/WHITE 12
L2-5
21 05
AIO12105 16 BLACK/RED 11
ROLL #2 DRAW DECREASE IN-5
22 SEL. SW. 7SS-OS1
17 WHITE/RED 14
L2-6
23 06
AIO12106 18 ORANGE/RED 13
ROLL #4 DRAW INCREASE IN-6
24 SEL. SW.
19 BLUE/RED 16
L2-7
25 07
1039361 AIO12107 20 RED/GREEN 15
ROLL #4 DRAW DECREASE IN-7
26 SEL. SW. 8SS-OS1
21 ORANGE/GREEN 18
L2-8
27 10
AIO12110 22 BLACK/WHITE/RED 17
ROLL #2 WATER GAP ADJ IN-8
28 IN SEL. SW.
23 WHITE/BLACK/RED 20
L2-9
29 11
AIO12111 24 RED/BLACK/WHITE 19
ROLL #2 WATER GAP ADJ IN-9
30 OUT SEL. SW. SR 17SS-OS1
25 GREEN/BLACK/WHITE 22
L2-10
31 12
1039361 AIO12112 26 ORANGE/BLACK/WHITE 21
ROLL #2 DRIVE GAP ADJ IN IN-10
32 SEL. SW.
27 BLUE/BLACK/WHITE 24
L2-11
33 13
AIO12113 28 BLACK/RED/GREEN 23
ROLL #2 DRIVE GAP ADJ IN-11
34 OUT SEL. SW. SR 18SS-OS1
29 WHITE/RED/GREEN 26
L2-12
35 14
AIO12114 30 RED/BLACK/GREEN 25
ROLL #4 WATER GAP ADJ IN-12
36 IN SEL. SW.
31 GREEN/BLACK/ORANGE 28
L2-13
37 15
AIO12115 32 ORANGE/BLACK/GREEN 27
ROLL #4 WATER GAP ADJ IN-13
38 OUT SEL. SW. SR 19SS-OS1
33 BLUE/WHITE/ORANGE 30
L2-14
39 16
AIO12116 34 BLACK/WHITE/ORANGE 29
ROLL #4 DRIVE GAP ADJ IN IN-14
40 SEL. SW.
35 WHITE/RED/ORANGE 32
L2-15
41 17
AIO12117 36 ORANGE/WHITE/BLUE 31
ROLL #4 DRIVE GAP ADJ IN-15
42 OUT SEL. SW. SR 20SS-OS1
37
43 E
44
45
46
47
48
49
50
No. 1031A
SCHEMATIC DIAGRAM FOR OSI PLC I/O PROC: A, RACK: CHK NEXT
AS tba
2 MODGRP: 1 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1032A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
7 1492-CM1771-LD006
8
10 A
L1
11 1756-OB16E NOT
B
38
39
40
41
42
43
44
45
46
47
48
49
50
No. 1032
SCHEMATIC DIAGRAM FOR OSI PLC I/O PROC: A, RACK: CHK NEXT
AS tba
2 MODGRP: 1 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1033
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
6
1
A
7
2
B
8
L1 3
C
NOT USED
9
1039361 I/O AC INPUT POWER 4
1756-IM16I
D
10
220VAC 5 ORANGE 2
L2-0
11 FROM 1039-36
27112 AIO12200 00
6 BLUE 1
ROLL #1 WATER CROSS IN-0
12 I/O AC NEUTRAL
ADJ IN SEL. SW.
7 WHITE/BLACK 4
L2-1
13 01
1039361 AIO12201 8 RED/BLACK 3
ROLL #1 WATER CROSS IN-1
14 ADJ OUT SEL. SW. SR 21SS-OS1
9 GREEN/BLACK 6
L2-2
15 02
ROLL #1 DRIVE CROSS ADJ AIO12202 10 ORANGE/BLACK 5
IN-2
16 IN SEL. SW.
11 BLUE/BLACK 8
L2-3
17 03
ROLL #1 DRIVE CROSS ADJ AIO12203 12 BLACK/WHITE 7
IN-3
18 OUT SEL. SW. SR 22SS-OS1
13 RED/WHITE 10
L2-4
19 04
1039361 AIO12204 14 GREEN/WHITE 9
ROLL #4 WATER CROSS IN-4
20 ADJ IN SEL. SW.
15 BLUE/WHITE 12
L2-5
21 05
ROLL #4 WATER CROSS AIO12205 16 BLACK/RED 11
IN-5
22 ADJ OUT SEL. SW. SR 23SS-OS1
17 WHITE/RED 14
L2-6
23 06
ROLL #4 DRIVE CROSS ADJ AIO12206 18 ORANGE/RED 13
IN-6
24 IN SEL. SW.
19 BLUE/RED 16
L2-7
25 07
ROLL #4 DRIVE CROSS ADJ 1039361 AIO12207 20 RED/GREEN 15
IN-7
26 OUT SEL. SW. SR 24SS-OS1
21 ORANGE/GREEN 18
L2-8
27 10
AIO12210 22 BLACK/WHITE/RED 17
ROLL GAP ADJ SLOW SEL. SW. IN-8
28
23 WHITE/BLACK/RED 20
L2-9
29 11
AIO12211 24 RED/BLACK/WHITE 19
ROLL GAP ADJ FAST SEL. SW. IN-9
30 2SS-OS1
25 GREEN/BLACK/WHITE 22
L2-10
31 12
ROLL #1 WATER GAP ADJ 1039361 AIO12212 26 ORANGE/BLACK/WHITE 21
IN-10
32 IN SEL. SW.
27 BLUE/BLACK/WHITE 24
L2-11
33 13
ROLL #1 WATER GAP ADJ AIO12213 28 BLACK/RED/GREEN 23
IN-11
34 OUT SEL. SW. SR 15SS-OS1
29 WHITE/RED/GREEN 26
L2-12
35 14
ROLL #1 DRIVE GAP ADJ IN AIO12214 30 RED/BLACK/GREEN 25
IN-12
36 SEL. SW.
31 GREEN/BLACK/ORANGE 28
L2-13
37 15
ROLL #1 DRIVE GAP ADJ AIO12215 32 ORANGE/BLACK/GREEN 27
IN-13
38 OUT SEL. SW. SR 16SS-OS1
33 BLUE/WHITE/ORANGE 30
IND BOTH
L2-14
39 16
AIO12216 34 BLACK/WHITE/ORANGE 29
IN-14
40
35 WHITE/RED/ORANGE 32
L2-15
41 17
AIO12217 36 ORANGE/WHITE/BLUE 31
IN-15
42
37
43 E
44
45
46
47
48
49
50
No. 1032A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 2 CHK NEXT
AS tba
MODGRP: 2 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1033A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
6
1
A
7
2
B
8
L1 3
C
NOT USED
9
1039361 I/O AC INPUT POWER 4
1756-IM16I
D
10
-220VAC 5 ORANGE 2
L2-0
11 FROM 27-12
27112 TB4-11 AIO12300 00
6 BLUE 1
IN-0
12 I/O AC NEUTRAL
7 WHITE/BLACK 4
L2-1
13 TB4-12 01
AIO12301 8 RED/BLACK 3
IN-1
14
9 GREEN/BLACK 6
L2-2
15 TB4-13 02
AIO12302 10 ORANGE/BLACK 5
IN-2
16
11 BLUE/BLACK 8
L2-3
17 03
TB4-14 AIO12303 12 BLACK/WHITE 7
IN-3
18
13 RED/WHITE 10
L2-4
19 UPPER FEED
RSW #4 TB1-19 AIO12304 04
CONVEYOR ROPE 14 GREEN/WHITE 9
TB1-7 IN-4
20 SAFETY E-STOP TO 1039-9
15 BLUE/WHITE 12
L2-5
21 LOWER FEED
RSW #5 TB1-20 05
CONVEYOR ROPE AIO12305 16 BLACK/RED 11
IN-5
22 SAFETY E-STOP TO 1039-9
17 WHITE/RED 14
L2-6
23 TB1-21 06
AIO12306 18 ORANGE/RED 13
TB1-8 IN-6
24
19 BLUE/RED 16
L2-7
25 TB1-22 07
AIO12307 20 RED/GREEN 15
IN-7
26
21 ORANGE/GREEN 18
L2-8
27 TB1-23 10
CREEL AIO12310 22 BLACK/WHITE/RED 17
TB1-9 IN-8
28 PRESS “A” ROPE SW TO 1039-9
23 WHITE/BLACK/RED 20
L2-9
29 TB1-24 11
CREEL AIO12311 24 RED/BLACK/WHITE 19
IN-9
30 PRESS “B” ROPE SW TO 1039-9
25 GREEN/BLACK/WHITE 22
L2-10
31 TB1-25 12
CALENDER AIO12312 26 ORANGE/BLACK/WHITE 21
TB1-10 IN-10
32 PRESS “C” ROPE SW TO 1039-25
27 BLUE/BLACK/WHITE 24
L2-11
33 PULLER STAND 13
TB1-26 AIO12313 28 BLACK/RED/GREEN 23
ROPE SW IN-11
34 TO 1039-25
29 WHITE/RED/GREEN 26
CALENDER INTLET L2-12
35 UPER RSW #1 14
TB1-27 AIO12314 30 RED/BLACK/GREEN 25
ROPE SAFETY E-STOP TB1-11 IN-12
36 TO 1039-9
31 GREEN/BLACK/ORANGE 28
L2-13
37 CALENDER INTLET
RSW #2 TB1-28 15
LOWER AIO12315 32 ORANGE/BLACK/GREEN 27
IN-13
38 ROPE SAFETY E-STOP TO 1039-9
33 BLUE/WHITE/ORANGE 30
L2-14
39 RSW #3 TB1-29 16
CALENDER OUTLET AIO12316 34 BLACK/WHITE/ORANGE 29
TB1-12 IN-14
40 ROPE SAFETY E-STOP TO 1039-9
35 WHITE/RED/ORANGE 32
L2-15
41 TB1-30 17
AIO12317 36 ORANGE/WHITE/BLUE 31
IN-15
42
37
43 E
44
45
46
47
48
49
50
No. 1033
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 2 CHK NEXT
AS tba
MODGRP: 3 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1035
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
6
1
A
7
2
B
8
L1 3
C
NOT USED
9
1039361 I/O AC INPUT POWER 4
1756-IM16I
D
10
220VAC 5 ORANGE 2
L2-0
11 FROM 1039-36 RESERVE FOWARD
27112 LOWER FEED TB4-11 AIO12400 00
6 BLUE 1
CONVEYORS FWD/REV IN-0
12 I/O AC NEUTRAL 1SS-OS1
SEL. SW
7 WHITE/BLACK 4
START L2-1
13
LOWER FEED
TB4-12 AIO12401 01
CONVEYORS START 1039361 8 RED/BLACK 3
TO 1035-9
IN-1
14
PUSHBUTTON 2PBL-OS1
9 GREEN/BLACK 6
L2-2
15 LOWER FEED STOP
TB4-13 AIO12402 02
CONVEYORS STOP 10 ORANGE/BLACK 5
IN-2
16 PUSHBUTTON 18PB-OS1
11 BLUE/BLACK 8
L2-3
17 UPPER FEED RESERVE FOWARD
TB4-14 AIO12403 03
CONVEYORS FWD/REV 12 BLACK/WHITE 7
IN-3
18 SEL. SW 1SS-OS1
13 RED/WHITE 10
START L2-4
19 UPPER FEED
TB1-19 AIO12404 04
CONVEYORS START 1039361 14 GREEN/WHITE 9
TO 1035-9
IN-4
20 PUSHBUTTON 3PBL-OS1
15 BLUE/WHITE 12
L2-5
21 UPPER FEED STOP
TB1-20 05
CONVEYORS STOP AIO12405 16 BLACK/RED 11
IN-5
22 PUSHBUTTON 19PB-OS1
17 WHITE/RED 14
L2-6
23 06
AIO12406 18 ORANGE/RED 13
IN-6
24
19 BLUE/RED 16
L2-7
25 07
AIO12407 20 RED/GREEN 15
IN-7
26
21 ORANGE/GREEN 18
L2-8
27 10
CALENDER DRIVE AIO12410 22 BLACK/WHITE/RED 17
IN-8
28 GATE SW #1 TO 1039-25
23 WHITE/BLACK/RED 20
L2-9
29 TB1-31 11
CALENDER DRIVE AIO12411 24 RED/BLACK/WHITE 19
TB1-13 IN-9
30 GATE SW #2 TO 1039-25
25 GREEN/BLACK/WHITE 22
L2-10
31 MRX COMPESATOR
RSW #6 TB1-32 AIO12412 12
AND COOLING DRUM 26 ORANGE/BLACK/WHITE 21
IN-10
32 DS UPPER TO 1039-25
27 BLUE/BLACK/WHITE 24
L2-11
33 MRX COMPESATOR
RSW #7 TB1-33 13
AND COOLING DRUM AIO12413 28 BLACK/RED/GREEN 23
TB1-14 IN-11
34 WS UPPER TO 1039-25
29 WHITE/RED/GREEN 26
L2-12
35 COOLING DRUM
RSW #8 TB1-34 14
LOWER ROPE SAFETY AIO12414 30 RED/BLACK/GREEN 25
IN-12
36 E-STOP TO 1039-25
31 GREEN/BLACK/ORANGE 28
L2-13
37 COOLING DRUM OP
TB1-35 15
STATION E-STOP AIO12415 32 ORANGE/BLACK/GREEN 27
TB1-15 TO 1039-32
IN-13
38 PUSHBUTTON
33 BLUE/WHITE/ORANGE 30
L2-14
39 STOCK GUIDE OP TB1-36 16
STATION E-STOP AIO12416 34 BLACK/WHITE/ORANGE 29
IN-14
40 PUSHBUTTON TO 1039-32
35 WHITE/RED/ORANGE 32
L2-15
41 MAIN OPERATOR TB1-37 17
AIO12417 36 ORANGE/WHITE/BLUE 31
CONSOLE E-STOP TO 1039-32
IN-15
42 PUSHBUTTON
37
43 E
TO 1039-32
44
45
46
47
48
49
50
No. 1034A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 2 CHK NEXT
AS tba
MODGRP: 4 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1035A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
6 1492-CM1771-LD006
7
8 A
9 B
L1
10 I/O AC INPUT POWER 1039361
NOT C
1 220VAC
USED
I/O AC NEUTRAL 27112 FROM 1039-36
11 1756-OA16 2
D
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
No. 1035
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 2 CHK NEXT
AS tba
MODGRP: 4 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1036
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
47
48
49
50
No. 1035A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 2 CHK NEXT
AS tba
MODGRP: 4,5 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1036A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
7
1492-CM1771-LA003
8
9 1756-OF6CI 220VAC
FROM 1039-6
10
1039361 27112
TB- TB-
11 A TB-48 RED LION
1 RED/WHITE 13
OUT-0 L1 L2 DIGITAL METERS
12 0 TB-49
5 GREEN/BLACK/WHITE 25
RTN-0 UPPER STOCK
13 1 OS5 GUIDE POSITION
2 RED/BLACK/WHITE 24 TE 220VAC
OUT-1
FROM 1039-6
14 2
6 WHITE/BLACK/RED 23
RTN-1 1039361 27112
15 RED LION
3 TB- TB-
7 BLACK/WHITE/RED 22 TB-50
DIGITAL METERS
OUT-2
16 4 L1 L2
11 ORANGE/GREEN 21 TB-51
RTN-2
17 5
8 BLUE/RED 19 OS5 LOWER STOCK
OUT-3
18 TE GUIDE POSITION
6
12 ORANGE/RED 18
RTN-3
19 7
15 17
OUT-4 TB-68
20 AO0002503+
8 BUBBLE KNIFES
19 16
RTN-4 TB-69 SPEED REFERENCE
21 AO0002503-
SV-24
16 1
NOT USED
22 TE
20 2
NOT USED
23
13 3
NOT USED TB-70
24
14 4
NOT USED TB-71
25
5
TE
26
6
27
7
28
8
29
9
30
10
31
11
32
12
33
14
34
15
35
20
36
37
SH
38 1
39
40
41
42
43
44
45
46
47
48
49
50
No. 1035
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 2 CHK NEXT
AS tba
MODGRP: 4,5 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1037
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
8
1756-HSC
9 FROM 27-22 HIGH SPEED COUNTER FROM 27-22
10
SLOT: 2 RACK: 02
27221 27112
V COM
11
C-34 B-29 I/O AC NEUTRAL
12
13
IN-1 COM
Z1 (12-24V)
14 B-30
IN-2
15 Z0 (12-24V)
COM
16
IN-3 B-31
Z1 (5V)
17
18 IN-4
Z0 (5V) COM
19 B-32
IN-5
20 Z1 (RET)
COM
21 IN-6
Z0 (RET) B-33
22
23
COUNTER 0 COM
24 29291 B-34
A
D +V A A TB-52 AI002601 IN-14
12VDC A0 (12-24V)
DVC
25 UPPER DRIVE SIDE FROM A-0
STOCK GUIDE POSITION 29-46 29292
F C TB-53 IN-18
AI002602
26 A C A0 (RET)
A-0
PPR RET
27
TB-54 AI002603 IN-8
B B B 0 (12-24V)
B-0
28
TB-55 AI002604 IN-12
29 G B E B0 (RET)
B-0
RET
30 (F)
TE TE
31
32
33
34
COUNTER 1
35 29291 TB-56 IN-13
A
D +V A A AI002611
12VDC A0 (12-24V)
UPPER WATER SIDE DVC A-1
36 FROM
STOCK GUIDE POSITION
29-46 29292 TB-57 AI002612 IN-17
F C
37 A0 (RET)
A C A-1
RET
38 PPR TB-58 AI002609 IN-7
B 0 (12-24V)
B B B-1
39
TB-59 AI002610 IN-11
40 B0 (RET)
G B E B-1
RET
41 (F) TE
TE
42
43
44
45
46
47
48
49
50
No. 1036A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 2 CHK NEXT
AS tba
MODGRP: 6,7 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1037A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
2
OPERATOR REMOTE I/O
3
RACK 02 SLOT 14
4
9
1756-HSC
10 FROM 27-22 HIGH SPEED COUNTER FROM 27-22
11
MOD: 2 RACK: 02
27221 27112
V COM
12
C-34 B-29 I/O AC NEUTRAL
13
14
IN-1 COM
Z1 (12-24V)
15 B-30
IN-2
16 Z0 (12-24V)
COM
17
IN-3 B-31
Z1 (5V)
18
19 IN-4
Z0 (5V) COM
20 B-32
IN-5
21 Z1 (RET)
COM
22 IN-6
Z0 (RET) B-33
23
24
COM
25 COUNTER 2 B-34
29291
A
D +V A A TB-60 AI002613 IN-14
26 12VDC
DVC A0 (12-24V)
LOWER DRIVE SIDE FROM A-0
27 STOCK GUIDE POSITION 29-46 29292
F C TB-61 IN-18
AI002614
A C A0 (RET)
28 A-0
PPR RET
TB-62 AI002615 IN-8
29 B B B 0 (12-24V)
B-0
30
TB-63 AI002616 IN-12
G B E B0 (RET)
31 B-0
RET
(F)
32 TE TE
33
34
35
COUNTER 3
36 29291
A
D +V A A TB-64 AI002623 IN-13
12VDC A0 (12-24V)
37 LOWER WATER SIDE DVC A-1
FROM
STOCK GUIDE POSITION
29-46 29292 TB-65 IN-17
F C AI002624
38 A0 (RET)
A C A-1
RET
39 PPR TB-66 AI002621 IN-7
B 0 (12-24V)
B B B-1
40
TB-67 AI002622 IN-11
41 B0 (RET)
G B E B-1
RET
42
(F) TE
TE
43
44
45
46
47
48
49
50
No. 1037
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 2 CHK NEXT
AS tba
MODGRP: 6,7 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1038
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3
220 VAC 220 VAC
FROM 1039-36 FROM 1039-36
4
6
9 10 9 10
7 LINE NEUT LINE NEUT
8 - -
T/C#1 T/C#3
ROLL #1 ROLL #3
9 + INPUT PARLOW TEMPERATURE
+ INPUT PARLOW TEMPERATURE
MODEL MIC1160 MODEL MIC1160
10 TEMPERATURE TEMPERATURE
CONTROLLER CONTROLLER
11
14 + - + -
1TC 3TC
1 2 3 13 14 15 18 17 16 1 2 3 13 14 15 18 17 16
15
16
17
+ - + -
18
TRANSDUCER #1 TRANSDUCER #3
19
20
21
22
220 VAC 220 VAC
FROM 1039-36 FROM 1039-36
23
25
9 10 9 10
26 LINE NEUT LINE NEUT
27 - -
T/C#2 T/C#4
ROLL #2 ROLL #4
28 + INPUT PARLOW TEMPERATURE
+ INPUT PARLOW TEMPERATURE
MODEL MIC1160 MODEL MIC1160
29 TEMPERATURE TEMPERATURE
CONTROLLER CONTROLLER
30
33 + - + -
2TC 4TC
1 2 3 13 14 15 18 17 16 1 2 3 13 14 15 18 17 16
34
35
36
+ - + -
37
TRANSDUCER #2 TRANSDUCER #4
38
39
40
41
42
43
44
SUPPLIED BY KOBELCO
45
46
47
48
49
50
No. 1037-1
SCHEMATIC DIAGRAM FOR TEMPERATURE PID CHK NEXT
AS tba
CONTROLLER MAIN OPERATOR CONSULE BUILT JES SHT
No. 1039
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
1
220 VAC 220 VAC
2 FROM 27-24 FROM 27-15
CONTROL
POWER
3
OFF ON
TB-7 TB-3
CPKSR
4
27201 1039031 27112 CONTROL POWER
1039-8, 1039-6
5 10SS-OS1
CPKSR
6
1039051 27112 CONTROL POWER ON
PILOT LIGHT
7
1039-4
ESR1
8
LOWER FEED
CALENDER INLET UPPER CALENDER INLET LOWER CALENDER OUTLET UPPER FEED CONVEYOR
CONVEYOR ESR2
RSW #1 RSW #2 RSW #3 RSW #4
9 RSW #5 MAIN OPERATOR CONSULE
27201 10398 10399 103910 103911 103912 27112
E-STOP RELAY #1
10 TB-17 TB-72 TB-73 TB-74 TB-75 TB-76 28-6
TO 1034-36 TO 1034-38 TO 1034-40 TO 1034-20 TO 1034-22
11
12
13
14
15
16
17
18
19
20
21
22
23
CALENDER DRIVE CALENDER DRIVE MRX COMP. COOLING MRX COMP. COOLING MRX COMP. COOLING
24 COOLING DRUM OP. STA
GATE #1 GATE #2 DRUM W.S. UPPER DRUM D.S. UPPER DRUM D.S. LOWER
E-STOP
LS-19 LS-20 RSW#6 RSW#7 RSW#8
27201 103940 103913 103914 103915 103916 103917
25
TB-84 TB-85 TB-86 TB-87 OS2 3PB-OS2 OS2
TO 1035-21 TO 1035-23 TO 1035-25 TO 1035-27 TO 1035-29
26
TO 1035-31
27
28
29
TO 1035-33 TO 1035-35
33
34
35
CPKSR
36 220VAC
1039361 27112
TO 1031-3, 1032-3, 1033-3, 1034-3,
37 1035-3, 1036-3, 1038-3, 1038-21
1039-5
38
39
40
41
42
43
44
NOTE : SAFETY E-STOP WIRED TO MAIN
45 OPERATOR CONSOLE
46
47
48
49
50
No. 1038
SCHEMATIC DIAGRAM FOR E-STOP ROPE-SWITCH CHK NEXT
AS tba
CIRCUIT MAIN OPERATOR CONSULE BUILT JES SHT
No. 1040
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
9 SLOT 0 SLOT 1 SLOT 2 SLOT 3 SLOT 4 SLOT 5 SLOT 6 SLOT 7 SLOT 8 SLOT 9 SLOT 10 SLOT 11 SLOT 12 SLOT 13 SLOT 14 SLOT 15 SLOT 16
10
11 POWER ETHERNET 1756-IM16I 1756-OB16E 1756-IM16I 1756-OB16E 1756-IM16I SPARE 1756-IM16I SPARE 1756-IM16I 1756-OA16 1756-OF6CI 1756-IF6 1756-HSC 1756-HSC SPARE SPARE
SUPPLY COM 220VAC 24VAC 220VAC 24VAC 220VAC 220VAC 220VAC 120/240VAC 4-20mA ANALOG
12 MODULE ISOLATED ISOLATED ISOLATED ISOLATED ISOLATED ISOLATED ISOLATED ISOLATED ANALOG INPUT
1756-PA72 DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL OUTPUT MODULE
13
1756-ENBT INPUT OUTPUT INPUT OUTPUT INPUT INPUT INPUT OUTPUT
14
15 192.168.1.30 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1
4 3 4 3 4 3 4 3 4 3 4 3 4 3
16 6 5 4 3 6 5 4 3 6 5 6 5 6 5 4 3 4 3 4 3 6 5 6 5
8 7 8 7 8 7 8 7 8 7 8 7 8 7
17 10 9 6 5 10 9 6 5 10 9 10 9 10 9 6 5 6 5 6 5 10 9 10 9
12 11 12 11 12 11 12 11 12 11 12 11 12 11
14 13 8 7 14 13 8 7 14 13 14 13 14 13 8 7 8 7 8 7 14 13 14 13
18
16 15 16 15 16 15 16 15 16 15 16 15 16 15
18 17 10 9 18 17 10 9 18 17 18 17 18 17 10 9 10 9 10 9 18 17 18 17
19
20 19 12 11 20 19 12 11 20 19 20 19 20 19 12 11 12 11 12 11 20 19 20 19
20 22 21 22 21 22 21 22 21 22 21 22 21 22 21
24 23 14 13 24 23 14 13 24 23 24 23 24 23 14 13 14 13 14 13 24 23 24 23
21 26 25 26 25 26 25 26 25 26 25 26 25 26 25
28 27 16 15 28 27 16 15 28 27 28 27 28 27 16 15 16 15 16 15 28 27 28 27
22 30 29 30 29 30 29 30 29 30 29 30 29 30 29
32 31 18 17 32 31 18 17 32 31 32 31 32 31 18 17 18 17 18 17 32 31 32 31
L1 L2 GND
23 34 33 34 33 34 33 34 33 34 33 34 33 34 33
ETHERNET 20 19 20 19 20 19 20 19 20 19
36 35 36 35 36 35 36 35 36 35 36 35 36 35
RJ-45
24
25
26
27 TO
1040-26
28
29 27201 27112
30
34
35
36 G G 220VAC N
INPUT
PE
37
24VDC
38 SUPPLY
5.0 AMP
39
40
+ -
41
24VDC
TO 1057-6
42
1040351 1040351
43
24 VDC
44 TO 1031-3, 1032-3, 1036-3
45
46
47
48
49
50
24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1040
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE
No. 1039
SCHEMATIC DIAGRAM FOR OSI PLC I/O PROC: A, RACK: CHK NEXT
AS tba
2 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1046
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10 C-35 B-17
WINDUP A GROUP 27221 AI015001 IN-1
11 START ILLUM. PUSHBUTTON R5:I.Data[0].1
C-1
1PBL-OS3 TO 1046A-5 V COM
12
C-36 B-18
13 WINDUP A GROUP AI015002 IN-2
STOP ILLUM. PUSHBUTTON R54:I.Data[0].2
B-2
14 2PBL-OS3 TO 1046A-11 V COM
15 C-37 B-19
20 C-39 B-21
WINDUP A PULL AI015005 IN-5
21 ROLL JOG FORWARD R5:I.Data[0].5
2PB-OS3 C-5
PUSHBUTTON
V COM
22
C-40 B-22
WINDUP A PULL IN-6
23 AI015006
ROLL JOG REVERSE R5:I.Data[0].6
PUSHBUTTON 6PB-OS3 B-6
24
V COM
25 C-41 B-23
27221 AI015007 IN-7
WINDUP A JOG R5:I.Data[0].7
26 C-7
FORWARD PUSHBUTTON 3PB-OS3
TB-74 TB-32 V COM
27
FS1 C-42 B-24
28 AI015008 IN-8
WINDUP A JOG R5:I.Data[0].8
REVERSE PUSHBUTTON 7PB-OS3 B-8
29 TB TB-33 V COM
40
SLOW FAST C-47 B-29
45 C-49 B-31
50
No. 1040
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 5 CHK NEXT
AS tba
MODGRP: 2,3 WINDUP A OPERATOR STATION BUILT JES SHT
No. 1046A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
50
No. 1046
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 5 CHK NEXT
AS tba
MODGRP: 0,1 WINDUP A OPERATOR STATION BUILT JES SHT
No. 1047
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10 C-35 B-17
WINDUP ACCUM. NEAR TB-35 AIO15201 IN-1
11 FULL LIMIT SWITCH R5:I.Data[2].1
LS-12 C-1
V COM
12
C-36 B-18
13 WINDUP ACCUM. EMPTY 27221 TB-36 AIO15202 IN-2
LIMIT SWITCH TB-17 R5:I.Data[2].2
LS-13 B-2
14
V COM
15 C-37 B-19
PE-1
TB-37 AIO15203 IN-3
WINDUP CHUTE
16 R5:I.Data[2].3
MATERIAL SENSOR H N C-3
TO 27112 V COM
17
C-38 B-20
18 TB-38 IN-4
WINDUP ACCUM NORMAL
TB-18 R5:I.Data[2].4
LIMIT SWITCH B-4
19 LS-14
V COM
20 C-39 B-21
PROX1
WINDUP ACCUM SAFETY 27221 TB-39 AIO15205 IN-5
21 LOCK #1 PROX. SW #1 R5:I.Data[2].5
C-5
V COM
22
C-40 B-22
PROX2
23 TB-40 AIO15206 IN-6
WINDUP ACCUM SAFETY
TB-19 R5:I.Data[2].6
LOCK #2 PROX. SW #2 B-6
24
V COM
25 C-41 B-23
PROX3
TB-41 AIO15207 IN-7
WINDUP ACCUM SAFETY R5:I.Data[2].7
26 C-7
LOCK #3 PROX. SW #3
V COM
27
C-42 B-24
PROX4
28 27221 TB-42 AIO15208 IN-8
WINDUP ACCUM SAFETY TB-20 R5:I.Data[2].8
LOCK #4 PROX. SW #4 B-8
29
V COM
30 C-43 B-25
PROX5
TB-43 AIO15209 IN-9
WINDUP ACCUM SAFETY R5:I.Data[2].9
31 C-9
LOCK #5 PROX. SW #5
V COM
32
C-44 B-26
PROX6
33 TB-44 AIO15210 IN-10
WINDUP ACCUM SAFETY TB-21 R5:I.Data[2].10
LOCK #6 PROX. SW #6 B-10
34
V COM
35 C-45 B-27
TRANSFER CONVEYOR AT TB-45 AIO15211 IN-11
36 WINDUP A LIMIT SW R5:I.Data[2].11
C-11
LS-1
V COM
37
C-46 B-28
38 TRANSFER CONVEYOR AT TB-46 AIO15212 IN-12
WINDUP B LIMIT SW TB-22 R5:I.Data[2].12
B-12
39 LS-2
V COM
40 C-47 B-29
27221 TB-47 AIO15213 IN-13
SHEAR CARRIAGE HOME
41 R5:I.Data[2].13
LIMIT SWITCH C-13
LS-3
V COM
42
C-48 B-30
43 TB-48 AIO15214 IN-14
SHEAR CARRIAGE CUT TB-23 R5:I.Data[2].14
COMPLETE LIMIT SW B-14
44 LS-4
V COM
45 C-49 B-31
50
No. 1046A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 5 CHK NEXT
AS tba
MODGRP: 2,3 WINDUP A OPERATOR STATION BUILT JES SHT
No. 1047A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
20 C-39 B-21
OUT5 AO005305
21 R5:O.Data[3].5
C-5
V COM
22
C-40 B-22
23 OUT6 AO005306
R5:O.Data[3].6
B-6
24
V COM
25 C-41 B-23
OUT7 AO005307
26 R5:O.Data[3].7
C-7
V COM
27
C-42 B-24
28 OUT8 AO005308
R5:O.Data[3].8
B-8
29
V COM
30 C-43 B-25
OUT9 AO005309
31 R5:O.Data[3].9
C-9
V COM
32
C-44 B-26
33 OUT10 AO005310
R5:O.Data[3].10
B-10
34
V COM
35 C-45 B-27
OUT11 AO005311
36 R5:O.Data[3].11
C-11
V COM
37
C-46 B-28
38 OUT12 AO005312
R5:O.Data[3].12
B-12
39
V COM
40 C-47 B-29
OUT-13 AO005313
41 R5:O.Data[3].13
C-13
V COM
42
C-48 B-30
43 OUT14 AO005314
R5:O.Data[3].14
B-14
44
V COM
45 C-49 B-31
50
No. 1047
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 5 CHK NEXT
AS tba
MODGRP: 2,3 WINDUP A OPERATOR STATION BUILT JES SHT
No. 1048
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10 C-35 B-17
LENGTH COUNTER #2 TB-50 AIO15401 IN-1
11 AT W/UP PULL ROLL R5:I.Data[4].1
C-1
FOR MRX
V COM
12
C-36 B-18
13 SHEAR CARRIAGE TB-51 AIO15402 IN-2
HEAD TILT IN (CUT) L.S. TB-25 R5:I.Data[4].2
B-2
14
LS-5
V COM
15 C-37 B-19
27221 TB-52 AIO15403 IN-3
SHEAR CARRIAGE
16 R5:I.Data[4].3
HEAD TILT OUT (RETURN) L.S. C-3
LS-6
V COM
17
C-38 B-20
18 TB-53 IN-4
AIO15404
TB-26 R5:I.Data[4].4
B-4
19
V COM
20 C-39 B-21
TB-54 AIO15405 IN-5
21 R5:I.Data[4].5
C-5
V COM
22
C-40 B-22
23 TB-55 AIO15406 IN-6
R5:I.Data[4].6
B-6
24
V COM
25 C-41 B-23
TB-56 AIO15407 IN-7
26 R5:I.Data[4].7
C-7
V COM
27
C-42 B-24
28 TB-57 AIO15408 IN-8
R5:I.Data[4].8
B-8
29
V COM
30 C-43 B-25
TB-58 AIO15409 IN-9
31 R5:I.Data[4].9
C-9
V COM
32
C-44 B-26
33 TB-59 AIO15410 IN-10
STOCK CLAMP TB-29 R5:I.Data[4].10
LIMIT SWITCH B-10
34
V COM
35 C-45 B-27
STOCK UNCLAMP TB-60 AIO15411 IN-11
36 LIMIT SWITCH R5:I.Data[4].11
C-11
V COM
37
C-46 B-28
38 TB-61 AIO15412 IN-12
R5:I.Data[4].12
B-12
39
V COM
40 C-47 B-29
27221 TB-62 AIO15413 IN-13
WINDUP AREA
41 R5:I.Data[4].13
FLOOR MAT C-13
FM-1 V COM
42
C-48 B-30
43 TB-63 AIO15414 IN-14
WINDUP A VACCUM ON R5:I.Data[4].14
B-14
44 PB PB-VACCUM ON
V COM
45 C-49 B-31
50
No. 1047A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 5 CHK NEXT
AS tba
MODGRP: 4,5 WINDUP A OPERATOR STATION BUILT JES SHT
No. 1049
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
6 1794-IE4XOE2
FROM 29-41 ANALOG COMBO MODULE FROM 29-41
7 SLOT 5 RACK: 05
8 V COM
C-34 B-16
9 I-0
10 A-0
V-0 INPUT 0 COM
11 A-1 R6:I.Data[4].0 B-17
SHL
12
C-39
13 I-1 COM
A-2 B-18
14 V-1 INPUT 1
15 A-3 R6:I.Data[4].1
SHL COM
16 C-40 B-19
I-2
17
A-4
18 V-2 COM
A-5 B-20
19
SHL
20 C-41
I-3 COM
21 A-6 B-21
V-3
22
WINDUP A A-7
23
ROLL LENGTH SHL COM
C-42 B-22
24 TB-16 27221 L1 104919 I-4
25 A-8
230VAC 4-20mA
FROM 27-26 TB-1 27112 L2 104921 V-4 OUTPUT 0 COM
26 A-9 R5:O.Data[5].0 B-23
RED LION METER
SHL
27
PE C-43
28 I-5 COM
A-10 B-24
29
V-5
30 A-11
SHL COM
31 C-44 B-25
I-6
32
A-12
33 V-6 OUTPUT 1 COM
A-13 R5:O.Data[5].1 B-26
34 WINDUP A
TENSION SHL
35 C-45
40
COM
41 B-29
42
43 COM
B-30
44
45
COM
46 B-31
47
48
COM
49 B-32
COM
50
B-33
PANEL LOCATION DATE SCALE DRAWING REF. SHT
APV
No. 1048
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 5 CHK NEXT
AS tba
MODGRP: 6 WINDUP A OPERATOR STATION BUILT JES SHT
No. 1050
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
CBL01
8
9
ETH
10
192.168.1.50
11
12
1794-AENT SLOT 0 SLOT 1 SLOT 2 SLOT 3 SLOT 4 SLOT 5
REMOTE I/O 1794-IM16 1794-OM16 1794-IM16 1794-OM16 1794-OM16 1794-IE4XOE2
13
ADAPTER SHEET 1046 SHEET 1046A SHEET 1047 SHEET 1047 SHEET 1048 SHEET 1049
14 RACK 5
15
16 F M F M F M F M F M F M F
17
COM 24VDC
18
19
20
502
21
22
500
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1050
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE
No. 1049
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 5 CHK NEXT
AS tba
WINDUP A OPERATOR STATION BUILT JES SHT
No. 1056
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10 C-35 B-17
WINDUP B GROUP 27221 AI006001 IN-1
11 START ILLUM. PUSHBUTTON R6:I.Data[0].1
C-1
1PBL-OS4 TO 1056A-8 V COM
12
C-36 B-18
13 WINDUP B GROUP AI006002 IN-2
STOP ILLUM. PUSHBUTTON R6:I.Data[0].2
B-2
14 2PBL-OS4 TO 1056A-11 V COM
15 C-37 B-19
20 C-39 B-21
WINDUP B PULL AI006005 IN-5
21 ROLL JOG FORWARD PUSHBUTTON R6:I.Data[0].5
2PB-OS4 C-5
V COM
22
C-40 B-22
WINDUP B PULL IN-6
23 AI006006
ROLL JOG REVERSE PUSHBUTTON R6:I.Data[0].6
6PB-OS4 B-6
24
V COM
25 C-41 B-23
27221 AI006007 IN-7
WINDUP B JOG R6:I.Data[0].7
26 C-7
FORWARD PUSHBUTTON 3PB-OS4
TB-30 TB-31 V COM
27
FS-3 C-42 B-24
28 AI006008 IN-8
WINDUP B JOG R6:I.Data[0].8
REVERSE PUSHBUTTON 7PB-OS4 B-8
29 TB- TB-32 V COM
40
SLOW FAST C-47 B-29
45 C-49 B-31
50
No. 1050
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 6 CHK NEXT
AS tba
MODGRP: 0,1 WINDUP B OPERATOR STATION BUILT JES SHT
No. 1056A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
25 C-41 B-23
OUT7 AO006107
26 R6:O.Data[1].7
C-7
V COM
27
C-42 B-24
28 OUT8 AO006108
R6:O.Data[1].8
B-8
29
V COM
30 C-43 B-25
OUT9 AO006109
31 R6:O.Data[1].9
C-9
V COM
32
C-44 B-26
33 OUT10 AO006110
R6:O.Data[1].10
B-10
34
V COM
35 C-45 B-27
OUT11 AO006111
36 R6:O.Data[1].11
C-11
V COM
37
C-46 B-28
38 OUT12 AO006112
R6:O.Data[1].12
B-12
39
V COM
40 C-47 B-29
OUT-13 AO006113
41 R6:O.Data[1].13
C-13
V COM
42
C-48 B-30
43 OUT14 AO006114
R6:O.Data[1].14
B-14
44
V COM
45 C-49 B-31
50
No. 1056
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 6 CHK NEXT
AS tba
MODGRP: 0,1 WINDUP B OPERATOR STATION BUILT JES SHT
No. 1057
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10 C-35 B-17
ACCUMULATOR HYD UNIT TB-35
AI006201 IN-1
11 OIL LEVEL HIGH R6:I.Data[2].1
TS-2 C-1
V COM
12
C-36 B-18
ACCUMULATOR HYD. UNIT TB- PS-3 TB-36
13 AI006202 IN-2
OIL PRESSURE LOW R6:I.Data[2].2
B-2
14
V COM
15 C-37 B-19
TB-37
PULL ROLL LENGTH AI006203 IN-3
16 R6:I.Data[2].3
COUNTER<1 PULSE/METER> C-3
V COM
17
C-38 B-20
18 WINDUP B VACCUM ON PB AI006204 IN-4
R6:I.Data[2].4
B-4
19
V COM
20 C-39 B-21
AI006205 IN-5
21 WINDUP B VACCUM OFF PB R6:I.Data[2].5
C-5
V COM
22
C-40 B-22
23 AI006206 IN-6
R6:I.Data[2].6
B-6
24
V COM
25 C-41 B-23
AI006207 IN-7
26 R6:I.Data[2].7
C-7
V COM
27
C-42 B-24
RSW #9 TB-11
28 TB-1 AI006208 IN-8
WINDUP ACCUM LOWER R6:I.Data[2].8
FROM 1059-5 B-8
29 ROPE SAFETY E-STOP
V COM
30 C-43 B-25
RSW #10 TB-12
AI006209 IN-9
WINDUP ACCUM UPPER R6:I.Data[2].9
31 C-9
ROPE SAFETY E-STOP FROM 1059-5
V COM
32
C-44 B-26
TB-13
33 AI006210 IN-10
PULL ROLLS DRIVE SIDE R6:I.Data[2].10
B-10
34 ROPE SAFETY
V COM
35 C-45 B-27
RSW #11 TB-14
WINDUP PULL ROLL AI006211 IN-11
36 ROPE SAFETY E-STOP R6:I.Data[2].11
FROM 1059-5 C-11
V COM
37
C-46 B-28
RSW #12
TB-15
38 AI006212 IN-12
WINDUP A TB-3 R6:I.Data[2].12
FROM 1059-5 B-12
39 ROPE SAFETY E-STOP
V COM
40 C-47 B-29
RSW #13
TB-16
AI006213 IN-13
41 WINDUP B R6:I.Data[2].13
FROM 1059-5 C-13
ROPE SAFETY E-STOP
V COM
42
C-48 B-30
TB-69 (OS3) TB-70 (OS3) TB-17
43 AI006214 IN-14
WINDUP A OP STATIONTB-4 R6:I.Data[2].14
E-STOP PUSHBOTTON FROM 1059-11 B-14
44
V COM
45 C-49 B-31
50
No. 1056A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 6 CHK NEXT
AS tba
MODGRP: 2,3 WINDUP B OPERATOR STATION BUILT JES SHT
No. 1057A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
6 SLOT 3 RACK: 06
1040351 1040351
I/O DC INPUT POWER
V COM
7
C-34 B-16 I/O DC NEUTRAL
1040351 TB-39
8 I000300 IN-0
R6:I.Data[3].0
A-0
9
V COM
10 C-35 B-17
TB-41 TB-40
1040351 I000301 IN-1
11 R6:I.Data[3].1
A-1
V COM
12
C-36 B-18
13 IN-2
R6:I.Data[3].2
A-2
14
V COM
15 C-37 B-19
IN-3
16 R6:I.Data[3].3
A-3
V COM
17
C-38 B-20
18 IN-4
R6:I.Data[3].4
A-4
19
V COM
20 C-39 B-21
IN-5
21 R6:I.Data[3].5
A-5
V COM
22
C-40 B-22
23 IN-6
R6:I.Data[3].6
A-6
24
V COM
25 C-41 B-23
IN-7
26 R6:I.Data[3].7
A-7
V COM
27
C-42 B-24
28 IN-8
R6:I.Data[3].8
A-8
29
V COM
30 C-43 B-25
IN-9
31 R6:I.Data[3].9
A-9
V COM
32
C-44 B-26
33 IN-10
R6:I.Data[3].10
A-10
34
V COM
35 C-45 B-27
IN-11
36 R6:I.Data[3].11
A-11
V COM
37
C-46 B-28
38 IN-12
R6:I.Data[3].12
A-12
39
V COM
40 C-47 B-29
IN-13
41 R6:I.Data[3].13
A-13
V COM
42
C-48 B-30
43 IN-14
R6:I.Data[3].14
A-14
44
V COM
45 C-49 B-31
IN-15 R6:I.Data[3].15
46
A-15
47 V COM
C-50 B-32
48
V COM
49 C-51 B-33
50
No. 1056
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 6 CHK NEXT
AS tba
MODGRP: 2,3 WINDUP B OPERATOR STATION BUILT JES SHT
No. 1058
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
6 SLOT 4 RACK: 06
7 V COM
C-34 B-16
8
I-0
9 A-0
V-0 INPUT 0 COM
10 A-1 R6:I.Data[4].0 B-17
SHL
11
C-39
12 I-1 COM
A-2 B-18
13
V-1 INPUT 1
14 A-3 R6:I.Data[4].1
SHL COM
15 C-40 B-19
I-2
16
A-4
17 V-2 COM
A-5 B-20
18
SHL
19 C-41
I-3 COM
20 A-6 B-21
V-3
21
WINDUP A A-7
22 TENSION SHL COM
C-42 B-22
23 TB-5 27221 L1 105819 I-4
24 A-8
230VAC 4-20mA
FROM 27-26 TB-7 27112 L2 105821 V-4 OUTPUT 0 COM
25 A-9 R6:O.Data[4].0 B-23
RED LION METER
SHL
26
PE C-43
27 I-5 COM
A-10 B-24
28
V-5
29 A-11
SHL COM
30 C-44 B-25
I-6
31
A-12
32 V-6 OUTPUT 1 COM
A-13 R6:O.Data[4].1 B-26
33 WINDUP B
TENSION SHL
34 C-45
39
COM
40 B-29
41
42 COM
B-30
43
44
COM
45 B-31
46
47
COM
48 B-32
COM
49
B-33
50
No. 1057A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 6 CHK NEXT
AS tba
MODGRP: 4 WINDUP B OPERATOR STATION BUILT JES SHT
No. 1059
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
WINDUP ACCUM. DRIVE WINDUP ACCUM. WATER WINDUP PULL DRIVE WINDUP PULL WATER WINDUP A WINDUP B
4 ROPE SAFETY ROPE SAFETY ROPE SAFETY ROPE SAFETY ROPE SAFETY ROPE SAFETY
27221 TB-3 E-STOP TB-19 E-STOP TB-20 E-STOP TB-21 E-STOP TB-22 E-STOP TB-23 E-STOP TB-24
I059051 I059052 I059053 I059054 I059055 I059056
5
10 WINDUP A WINDUP B
OPERATOR STATION OPERATOR STATION
E-STOP E-STOP ESR1
11 OS3 OS3 TB-18 WINDUP B OPERATOR STATION
I059151 I059152 27112
E-STOP RELAY
12 9PB-OS3 9PB-OS4 28-5
TO 1057-43 TO 1057-46
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
No. 1058
SCHEMATIC DIAGRAM FOR E-STOP ROPE CIRCUIT CHK NEXT
AS tba
WINDUP B OPERATOR STATION BUILT JES SHT
No. 1060
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
CBL01
12
13
ETH
14
192.168.1.60
15
19
20 F M F M F M F M F M F
21
COM 24VDC
22
23
24
502
25
26
500
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1060
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE
No. 1059
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 6 CHK NEXT
AS tba
WINDUP B OPERATOR STATION BUILT JES SHT
No. 1061
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10 C-35 B-17
POST CALENDER TENSION TB-16
27241 AI007001 IN-1
11 COMPENSATOR FULL R7:I.Data[0].1
LS-15 C-1
V COM
12
C-36 B-18
TB-17
13 CREEL PULLER OPEN TB-2 AI007002 IN-2
R7:I.Data[0].2
LS-3 <ON-PULLER> B-2
14
V COM
15 C-37 B-19
PS-5 TB-18
ROLL CROSSING HYD. AI007003 IN-3
16 R7:I.Data[0].3
PRESSURE S.W C-3
V COM
17
C-38 B-20
PS-8 TB-19
18 TB-3 27241 AI007004 IN-4
SPLICING RELIEF HYD. R7:I.Data[0].4
B-4
19 PRESSURE S.W
V COM
20 C-39 B-21
PS-4 TB-20
COMPENSATOR HYD. AI007005 IN-5
21 R7:I.Data[0].5
PRESSURE SW. C-5
V COM
22
C-40 B-22
PS-6 TB-21
23 ROLL PULL-BACK HYD. TB-4 AI007006 IN-6
R7:I.Data[0].6
PRESSURE S.W B-6
24
V COM
25 C-41 B-23
TB-22
AI007007 IN-7
26 CALENDER BEARING & R7:I.Data[0].7
C-7
DRIVE SIDE RELAY
V COM
27
C-42 B-24
TB-23
28 TB-5 27241 AI007008 IN-8
CALENDER HYD. UNIT OIL R7:I.Data[0].8
B-8
29 TEMPERATURE S.W
TS-3 V COM
30 C-43 B-25
LVS-3 TB-24
AI007009 IN-9
CALENDER HYD. UNIT R7:I.Data[0].9
31 C-9
OIL LEVEL S.W
V COM
32
C-44 B-26
PS-7 TB-25
33 27241 AI007010 IN-10
ROLL #4 PULL BACK TB-6 R7:I.Data[0].10
PRESSURE S.W B-10
34
V COM
35 C-45 B-27
LVS-4 TB-26
CALENDER LUBE UNIT AI007011 IN-11
36 LEVEL S.W R7:I.Data[0].11
C-11
V COM
37
C-46 B-28
PS-9
TB-27
38 AI007012 IN-12
CALENDER LUBE UNIT TB-7 R7:I.Data[0].12
B-12
39 PRESSURE S.W
V COM
40 C-47 B-29
TS-4
TB-28
27241 AI007013 IN-13
41 CALENDER LUBE UNIT R7:I.Data[0].13
C-13
TEMPERATURE S.W
V COM
42
ON OFF C-48 B-30
TB-29
43 AI007014 IN-14
BUBLE KNIVES ON/OFF SWITCHTB-8 R7:I.Data[0].14
B-14
44
V COM
45 C-49 B-31
TB-30
AI007015 IN-15 R7:I.Data[0].15
46
C-15
47 V COM
C-50 B-32
48
V COM
49 C-51 B-33
50
No. 1060
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 7 CHK NEXT
AS tba
MODGRP: 0,1 DRIVE SIDE REMOTE I/O BUILT JES SHT
No. 1061A
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
8 OUT0 AO007100
R7:O.Data[1].0
B-0
9
V COM
10 C-35 B-17
OUT1 AO007101
11 R7:O.Data[1].1
C-1
V COM
12
C-36 B-18
13 OUT2 AO007102
R7:O.Data[1].2
B-2
14
V COM
15 C-37 B-19
OUT3 AO007103
16 R7:O.Data[1].3
C-3
V COM
17
C-38 B-20
18 OUT4 AO007104
R7:O.Data[1].4
B-4
19
V COM
20 C-39 B-21
OUT5 AO007105
21 R7:O.Data[1].5
C-5
V COM
22
C-40 B-22
23 OUT6 AO007106
R7:O.Data[1].6
B-6
24
V COM
25 C-41 B-23
OUT7 AO007107
26 R7:O.Data[1].7
C-7
V COM
27
C-42 B-24
28 OUT8 AO007108
R7:O.Data[1].8
B-8
29
V COM
30 C-43 B-25
OUT9 AO007109
31 R7:O.Data[1].9
C-9
V COM
32
C-44 B-26
33 OUT10 AO007110
R7:O.Data[1].10
B-10
34
V COM
35 C-45 B-27
OUT11 AO007111
36 R7:O.Data[1].11
C-11
V COM
37
C-46 B-28
38 OUT12 AO007112
R7:O.Data[1].12
B-12
39
V COM
40 C-47 B-29
OUT-13 AO007113
41 R7:O.Data[1].13
C-13
V COM
42
C-48 B-30
43 OUT14 AO007114 TB-52 TB-31
R7:O.Data[1].14 STOCK GUIDE UPPER DRIVE AND
B-14 5A WATER SIDE BRAKE SOL
44
V COM 250V
45 C-49 B-31
R7:O.Data[1].15 OUT15 AO007115 TB-53 TB-32 STOCK GUIDE LOWER DRIVE AND
46
C-15 WATER SIDE BRAKE SOL
5A
47 V COM 250V
C-50 B-32
48
V COM
49 C-51 B-33
50
No. 1061
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 7 CHK NEXT
AS tba
MODGRP: 0,1 DRIVE SIDE REMOTE I/O BUILT JES SHT
No. 1062
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10 C-35 B-17
FLS-2 TB-34
ROLL #2 MAIN BEARING DS. 27241 AI007201 IN-1
11 LUBE FLOW SWITCH R7:I.Data[2].1
C-1
V COM
12
C-36 B-18
FLS-3 TB-35
13
ROLL #3 MAIN BEARING DS. AI007202 IN-2
LUBE FLOW SWITCH R7:I.Data[2].2
B-2
14
V COM
15 C-37 B-19
FLS-4 TB-36
ROLL #4 MAIN BEARING DS. AI007203 IN-3
16 R7:I.Data[2].3
LUBE FLOW SWITCH C-3
V COM
17
C-38 B-20
TB-37
18 AI007204 IN-4
COMPENSATOR EMPTY R7:I.Data[2].4
LS-16 B-4
19 LIMIT SWITCH
V COM
20 C-39 B-21
TB-38
AI007205 IN-5
21 UPPER STOCK GUIDE R7:I.Data[2].5
LS-17 C-5
DRIVE SIDE HOME LS
V COM
22
C-40 B-22
TB-39
23 AI007206 IN-6
LOWER STOCK GUIDE R7:I.Data[2].6
LS-18 B-6
24 DRIVE SIDE HOME LS
V COM
25 C-41 B-23
TB-40
AI007207 IN-7
26 PLATFORM INLET GATE R7:I.Data[2].7
C-7
ALARM DRIVE SIDE
V COM
27
C-42 B-24
PROX-7 TB-41
28 AI007208 IN-8
UPPER BUBLE KNIFE R7:I.Data[2].8
H N B-8
29 DRIVE SIDE TO
V COM
30 C-43 B-25
PROX-8 TB-42
AI007209 IN-9
LOWER BUBLE KNIFE R7:I.Data[2].9
31 C-9
DRIVE SIDE H N
TO
V COM
32
C-44 B-26
TB-43
33 AI007210 IN-10
R7:I.Data[2].10
B-10
34
V COM
35 C-45 B-27
TB-54
CAL PULSE TACH 1 PULSA/ 27241 AI007211 IN-11
36 METER LENGTH COUNTER R7:I.Data[2].11
C-11
V COM
37
C-46 B-28
38 AI007212 IN-12
R7:I.Data[2].12
B-12
39
V COM
40 C-47 B-29
AI007213 IN-13
41 R7:I.Data[2].13
C-13
V COM
42
C-48 B-30
43 AI007214 IN-14
R7:I.Data[2].14
B-14
44
V COM
45 C-49 B-31
50
No. 1061A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 7 CHK NEXT
AS tba
MODGRP: 2,3 DRIVE SIDE REMOTE I/O BUILT JES SHT
No. 1063
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
11 C-39
16 A-4
V-2 COM
17 A-5 B-20
SHL
18
C-41
19 I-3 COM
A-6 B-21
20
V-3
21 A-7
SHL COM
22 C-42 B-22
26 C-43
I-5 COM
27 A-10 B-24
V-5
28
A-11
29 SHL COM
C-44 B-25
30
I-6
31 A-12
V-6 OUTPUT 1 COM
32 A-13 R7:O.Data[5].1 B-26
SHL
33
C-45
34 I063231 TB-50 I-7 COM
A-14 B-27
35
I063251 TB-51 V-7
36 A-15
SPARE SHL COM
37 C-46 B-28
38
39 COM
B-29
40
41
COM
42 B-30
43
44 COM
B-31
45
46
COM
47
B-32
48
COM
49 B-33
50
No. 1062
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 7 CHK NEXT
AS tba
MODGRP: 4,5 DRIVE SIDE REMOTE I/O BUILT JES SHT
No. 1070
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
CBL01
8
10 ETH
11 192.168.1.70
12
1794-AENT SLOT 0 SLOT 1 SLOT 2 SLOT 3
13
REMOTE I/O 1794-IM16 1794-OM16 1794-IM16 1794-IE4XOE2
14 ADAPTER SHEET 1061 SHEET 1061A SHEET 1062 SHEET 1063A
RACK 7
15
16
F M F M F M F M F
17
18 COM 24VDC
19
20
21 502
22
23 500
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1070
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE
No. 1063
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 7 CHK NEXT
AS tba
DRIVE SIDE REMOTE I/O BUILT JES SHT
No. 1071
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10 C-35 B-17
FLS-6 TB-14
ROLL #2 MAIN BEARING W.S. 27241 AI010001 IN-1
11 LUBE FLOW SWITCH R10:I.Data[0].1
C-1
V COM
12
C-36 B-18
FLS-7 TB-15
13 ROLL #3 MAIN BEARING W.S. TB-2 AI010002 IN-2
R10:I.Data[0].2
LUBE FLOW SWITCH B-2
14
V COM
15 C-37 B-19
FLS-8
ROLL #4 MAIN BEARING W.S. AI010003 IN-3
16 R10:I.Data[0].3
LUBE FLOW SWITCH C-3
V COM
17
C-38 B-20
UPPER STOCK GUIDE LS-23 TB-16
18 27241 AI010004 IN-4
WATER SIDE HOME L.S. R10:I.Data[0].4
B-4
19
V COM
20 C-39 B-21
LS-24 TB-17
LOWER STOCK GUIDE TB-3 AI010005 IN-5
21 WATER SIDE HOME L.S. R10:I.Data[0].5
C-5
V COM
22
C-40 B-22
TB-18
23 AI010006 IN-6
STOCK GUIDE HOME P.B. R10:I.Data[0].6
5PB-OS5 B-6
24
V COM
25 C-41 B-23
TB-19
UPPER STOCK GUIDE TB-4 AI010007 IN-7
26 INCREASE P.B. R10:I.Data[0].7
1PB-OS5 C-7
V COM
27
C-42 B-24
TB-20
28 27241 AI010008 IN-8
UPPER STOCK GUIDE R10:I.Data[0].8
DECREASE P.B. 2PB-OS5 B-8
29
V COM
30 C-43 B-25
TB-21
LOWER STOCK GUIDE TB-5 AI010009 IN-9
31 INCREASE P.B. R10:I.Data[0].9
3PB-OS5 C-9
V COM
32
C-44 B-26
TB-22
33 LOWER STOCK GUIDE 27241 AI010010 IN-10
DECREASE P.B. R10:I.Data[0].10
4PB-OS5 B-10
34
V COM
35 C-45 B-27
COOLING DRUMS TRAIN JOG TB-40
TB-6 AI010011 IN-11
36
PULL-ROLL R10:I.Data[0].11
TRAIN-JOG SS C-11
SS1-OS5
V COM
37
C-46 B-28
TB-41
38 COOLING DRUMS 27241 AI010012 IN-12
PULL-ROLL R10:I.Data[0].12
PB1-OS2 B-12
39 JOG FWD P.B
V COM
40 C-47 B-29
TB-42
COOLING DRUMS AI010013 IN-13
TB-7
41 PULL-ROLL R10:I.Data[0].13
PB2-OS2 C-13
JOG REV P.B
V COM
42
C-48 B-30
43 AI010014 IN-14
R10:I.Data[0].14
B-14
44
V COM
45 C-49 B-31
50
No. 1070
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 10 CHK NEXT
AS tba
MODGRP: 1 WATER SIDE REMOTE I/O BUILT JES SHT
No. 1072
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10 C-35 B-17
PROX-9 TB-24
TB-8 27241 AI010201 IN-1
11 UPPER BUBLE KNIFE R10:I.Data[2].1
H N C-1
WATER SIDE LIMIT TO
V COM
12
C-36 B-18
PROX-10 TB-25
13 LOWER BUBLE KNIFE WATER AI010202 IN-2
R10:I.Data[2].2
SIDE LIMIT H N B-2
14 TO
V COM
15 C-37 B-19
TB-9 TB-26
CALENDER LOWER GATE AI010203 IN-3
16 R10:I.Data[2].3
ALARM C-3
V COM
17
C-38 B-20
TB-27
18 AI010204 IN-4
R10:I.Data[2].4
B-4
19
V COM
30 C-43 B-25
LS-21 TB-32
TB-11 AI010209 IN-9
CRELL POSITION A LIMIT R10:I.Data[2].9
31 C-9
SWITCH ON LINE
V COM
32
C-44 B-26
TB-12 LS-22 TB-33
33 AI010210 IN-10
CREEL POSITION B LIMIT R10:I.Data[2].10
B-10
34 SWITCH ON LINE
V COM
35 C-45 B-27
AI010211 IN-11
36 R10:I.Data[2].11
C-11
V COM
37
C-46 B-28
38 AI010212 IN-12
R10:I.Data[2].12
B-12
39
V COM
40 C-47 B-29
AI010213 IN-13
41 R10:I.Data[2].13
C-13
V COM
42
C-48 B-30
43 AI010214 IN-14
R10:I.Data[2].14
B-14
44
V COM
45 C-49 B-31
50
No. 1071
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 10 CHK NEXT
AS tba
MODGRP: 2,3 WATER SIDE REMOTE I/O BUILT JES SHT
No. 1073
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
1794-IE4XOE2
6
ANALOG COMBO MODULE
7 MOD: 5 RACK: 10
8 V COM
C-34 B-16
9 TB-44 I-0
I010500
10 CREEL #B ACTUAL A-0
TENTION 4-20 mA TB-45 V-0 COM
I010501 INPUT 0
11 INPUT
A-1 R10:I.Data[5].0 B-17
SHL
12
C-39
13 I010502 TB-46 I-1 COM
CREEL #A ACTUAL A-2 B-18
14 TENTION 4-20 mA TB-47 V-1
I010503 INPUT 1
INPUT
15 A-3 R10:I.Data[5].1
SHL COM
16 C-40 B-19
I-2
17
A-4
18 V-2 COM
A-5 B-20
19
SHL
20 C-41
I-3 COM
21 A-6 B-21
V-3
22
A-7
23 SHL COM
C-42 B-22
24 TB-48
O01500 I-4
25 A-8
CREEL #B SET TENTION
0-10 VDC OUTPUT O01501 TB-49 V-4 OUTPUT 0 COM
26 A-9 R10:O.Data[5].0 B-23
SHL
27
C-43
28 I-5 COM
A-10 B-24
29
V-5
30 A-11
SHL COM
31 C-44 B-25
I-6
32
A-12
33 V-6 OUTPUT 1 COM
A-13 R10:O.Data[5].1 B-26
34
SHL
35 C-45
40
COM
41 B-29
42
43 COM
B-30
44
45
COM
46 B-31
47
48
COM
49 B-32
COM
50
B-33
PANEL LOCATION DATE SCALE DRAWING REF. SHT
APV
No. 1072
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 10 CHK NEXT
AS tba
MODGRP:4,5 WATER SIDE REMOTE I/O BUILT JES SHT
No. 1080
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
CBL01
12
13
14 ETH
15 192.168.1.80
16
20
F M F M F M F
21
22 COM 24VDC
23
24
25 502
26
27 500
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1080
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE
No. 1073
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 10 CHK NEXT
AS tba
WATER SIDE REMOTE I/O BUILT JES SHT
No. -
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 DESKTOP LAYOUT
4
9
ROLL GAP ADJUST ROLL CROSS ADJUST
10
13
HOLE HOLE
PLUG G G PLUG BK BK
14
15
2SS 6PL 7PL 5SS 14PB 15PB 15SS 11SS 12SS
16
22
BK R G G
23
24 15SS 16SS 13SS 14SS 21SS 22SS 6SS 16PB 17PB 15SS 2PBL 3PBL
18.00
25
ROLL #2 ROLL #2 ROLL #2 ROLL #2
WATER SIDE DRIVE SIDE DRIVE SIDE DRIVE SIDE
26
29PL 28PL
21PL OUT
20PL OUT OUT OUT
27 IN IN IN IN
19PL 18PL
28 ROLL #2 ROLL #2 ROLL #4 ROLL #4 CALENDER MODE LOWER FEED UPPER FEED
WATER SIDE DRIVE SIDE WATER SIDE DRIVE SIDE ROLL #2 DRAW THREAD CONVEYOR CONVEYOR
29 IN OUT IN OUT IN OUT IN OUT DEC INC JOG TRAIN STOP STOP
30
31 R R
32
17SS 18SS 23SS 24SS 7SS 1SS 18PB 19PB
33
ROLL #4 ROLL #4
34
WATER SIDE DRIVE SIDE
35 25PL 24PL
IN OUT IN OUT
36 23PL 22PL
ROLL #4 ROLL #4
37 WATER SIDE DRIVE SIDE ROLL #4 CALENDER CALENDER
IN OUT IN OUT WARM UP WARM UP
DEC INC
38
39
G
40
41 19SS 20SS
8SS 15SS 5PL
42
43
48.00
44
45
46
47 NOTES :
1. NEMA 12
48 2.SPECIAL PAINT – SEE ATTACHED
49
50
24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0011-3-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. -
MAIN OPERATOR CONSOLE DESKTOP OS-1 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
4 PINNACLE LAYOUT
5
9
OS-1 MOP CALENDER LINE
10
ROLL MAIN OPERATOR E-STOP
#1 ENABLE DISABLE
11 CONSOLE
TEMPERATURE
12
R
13
14 E-STOP
1KS
1PB
15
132858
16 PANELVIEW
R
17
18 ROLL
#2
3PB
19 TEMPERATURE E-STOP
RESET
20
21
G
22
23
1PBL
24
25 18.00
ROLL
26 #3 ALARM
TEMPERATURE SILENCE
27
28
BK
29
30
2PB
31
32
35
W
36
37
10SS 2PL
38
39
40
41
42
43
48.00
44
45
46
47 NOTES :
1. NEMA 12
48 2.SPECIAL PAINT – SEE ATTACHED
49
50
24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0011-3-1 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. -
MAIN OPERATOR CONSOLE PINNACLE OS-1 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3 DESKTOP LAYOUT
4
9
ROLL GAP ADJUST ROLL CROSS ADJUST
10
13
HOLE HOLE
PLUG G G PLUG BK BK
14
15
2SS 6PL 7PL 5SS 14PB 15PB 15SS 11SS 12SS
16
22
BK R G G
23
24 15SS 16SS 13SS 14SS 21SS 22SS 6SS 16PB 17PB 15SS 2PBL 3PBL
18.00
25
ROLL #2 ROLL #2 ROLL #2 ROLL #2
WATER SIDE DRIVE SIDE DRIVE SIDE DRIVE SIDE
26
29PL 28PL
21PL OUT
20PL OUT OUT OUT
27 IN IN IN IN
19PL 18PL
28 ROLL #2 ROLL #2 ROLL #4 ROLL #4 CALENDER MODE LOWER FEED UPPER FEED
WATER SIDE DRIVE SIDE WATER SIDE DRIVE SIDE ROLL #2 DRAW THREAD CONVEYOR CONVEYOR
29 IN OUT IN OUT IN OUT IN OUT DEC INC JOG TRAIN STOP STOP
30
31 R R
32
17SS 18SS 23SS 24SS 7SS 1SS 18PB 19PB
33
ROLL #4 ROLL #4
34
WATER SIDE DRIVE SIDE
35 25PL 24PL
IN OUT IN OUT
36 23PL 22PL
ROLL #4 ROLL #4
37 WATER SIDE DRIVE SIDE ROLL #4 CALENDER CALENDER
IN OUT IN OUT WARM UP WARM UP
DEC INC
38
39
G
40
41 19SS 20SS
8SS 15SS 5PL
42
43
48.00
44
45
46
47 NOTES :
1. NEMA 12
48 2.SPECIAL PAINT – SEE ATTACHED
49
50
24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0011-3-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. -
MAIN OPERATOR CONSOLE DESKTOP OS-1 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
7
48.00
13.66
8
27 0
9
10 PINNACLE
6.00 DESKTOP
11
20.00
12
13
SUPPORT FOR HINGED
DESKOP PANEL
14
HORN CUTOUT
SEE DETAIL “K”
15 6.83 HINGE
16
17
15 0
18
18.00
19
20 PANELVIEW
21
22
23 COMPUTER PRINTER
24 SHELF ACCESS DOOR 57.85
25 REAR ACCES
DOORS
26
27
SUBPANEL
28 35.27
29 SUBPANEL
30
31
32
33
34
35
36
37
38
39
40
41 TOE KICK
CUTOUT
42
43
44 NOTES :
1. NEMA 12 40.11
45 2. SPECIAL PAINT – SEE ATTACHED PAINT SPEC
DETAIL “K”
3. SUBPANEL TO BE INCLUDED
HORN CUTOFF
46 4. GROUND STUDS ON PANEL DOOR AND CABINET
3/6
(4 HOLES)
47
1-11/16
48
49 3-3/8
50
24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0011-3-3 NO.
DRW DRAWING No. PREV
3/8 FOR
24-05-2010 SHT
24-05-2010
1-11/16 No. -
DRIVE SIDE I/O JUNCTION PANEL JB-1 CHK NEXT
AS tba
3-3/8 BUILT JES SHT
No. -
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
3
PINNACLE
4 LAYOUT
5
6
OS-1
CALENDER
ROLL MAIN OPERATOR LINE
7 #1 CONSOLE E-STOP
TEMPERATURE
8 R
E-STOP
48.00
9 1PB
PANELVIEW 132858
10
R
ROLL
11
3PB #2
TEMPERATURE E-STOP E-STOP
RESET RESET
12
G G
13
14 1PBL 1PBL
15 ROLL CONTROL
#3 POWER ALARM
TEMPERATURE OFF ON SILENCE
16
BK
17
1SS 2PB
18
19 CONTROL
ROLL CONTROL
POWER POWER
#4 OFF ON ON
20 TEMPERATURE
W
21
2SS 2PL
22
23
24
25 57.85
26
27
DESKTOP
28 LAYOUT
29
ROLL GAP ROLL CROSS
ADJUST ADJUST
30
33
5SS 14PB 15PB
2SS 3SS
34
LINE STOP LINE STOP LINE STOP LINE STOP ROLL #1 DRAW CALENDER LINE STOP
DEC INC JOG REVERSE
35
BK BK BK BK BK R
36
39
BK BK BK BK BK
40 7SS
6PB 7PB 12PB 13PB 18PB
41
LINE STOP LINE STOP ROLL #4 LINE STOP
DEC INC
42
BK BK R
43
45
46
47
48.00
48
49
50
24-05-2010 116
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0011-3-4 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 115
MAIN OPERATOR CONSOLE OS-1 CHK NEXT
AS tba
BUILT JES SHT
120
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
6 COOLING
DRUM STAND
7
9
MODE
10
TRAIN JOG
11
12
13
14
1SS
15
16 JOG FOWARD
17
18
BK
19
20
1PB
21 12.50
22 JOG REVERSE
23
24
BK
25
26
2PB
27
28 E-STOP
29
30
R
31
32
3PB
33
34
35
36
37
38
39
40
4.00
41
8.00
42
43
44 NOTES :
1. SUBPANEL TO BE INCLUDE
45
2. SPECIAL PAINT – SEE ATTACHED PAINT SPEC
46 3. NEMA 12
4. OVERALL DEPTH OF ENCLOSURE 8"
47
5. GROUND STUDS ON SUBPANEL, DOOR, AND
48 CABINET.
49
50
24-05-2010 116
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0012-3 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. 115
COOLING DRUM OPERATOR PANEL OS-2 CHK NEXT
AS tba
BUILT JES SHT
120
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
5
18.00
6
8 OS-3
WINDUP A
9
10
ROLL LENGTH TENSION
11 (METERS) (KILOGRAMS/NEWTONS)
12
13
REAR OF
14 12.34 12.34 FRONT
CABINET
OF DOOR
15
16
2M
17 1M
12.00
18
19
20
LOCAL
LINE RUNING GROUP MODE WINDUP CONVEYOR WINDUP SPEED
21 NEAR FULL
TRAIN JOG A B SLOW FAST
22
23 G R
24
26
GROUP GROUP W/U PULL ROLL WINDUP A WINDUP A
27 START JOG FOWARD JOG FOWARD JOG FOWARD LOCAL START
24.00
28
29 G BK BK BK G
30
32
GROUP VACCUM W/U PULL ROLL WINDUP A WINDUP B
33 START JOG REVERSE JOG REVERSE LOCAL STOP
START STOP
34
35 G BK BK BK
36
38
E-STOP E-STOP SHEAR MODE SHEAR
39 MANUAL CUT
AUTO MAN
40
41 R R BK HOLE
42
44
45
46
47 NOTES :
1. OVERRALL DEPT OF CABINET IS 12" (SEE DETAIL).
48
2. SUBPANEL TO BE INCLUDED
49 3. NEMA 12
4. SPECIAL PAINT – SEE
50
5. GROUND STUDS ON SUBPANEL, DOOR, AND CABINET.
PANEL LOCATION DATE SCALE DRAWING REF. SHT
APV
24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0013-3 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. -
WINDUP A OPERATOR PANEL OS-3 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
5
18.00
6
8 OS-4
WINDUP B
9
10
ROLL LENGTH TENSION
11 (METERS) (KILOGRAMS/NEWTONS)
12
13
REAR OF
14 12.34 12.34 FRONT
CABINET
OF DOOR
15
16
2M
17 1M
12.00
18
19
20
LOCAL
LINE RUNING GROUP MODE WINDUP CONVEYOR WINDUP SPEED
21 NEAR FULL
TRAIN JOG A B SLOW FAST
22
23 G R
24
26
GROUP GROUP W/U PULL ROLL WINDUP A WINDUP A
27 START JOG FOWARD JOG FOWARD JOG FOWARD LOCAL START
24.00
28
29 G BK BK BK G
30
32
GROUP VACCUM W/U PULL ROLL WINDUP A WINDUP B
33 START JOG REVERSE JOG REVERSE LOCAL STOP
START STOP
34
35 G BK BK BK
36
38
E-STOP E-STOP SHEAR MODE SHEAR
39 MANUAL CUT
AUTO MAN
40
HOLE
41 R R BK PLIG
42
44
45
46
47 NOTES :
1. OVERRALL DEPT OF CABINET IS 12" (SEE DETAIL).
48
2. SUBPANEL TO BE INCLUDED
49 3. NEMA 12
4. SPECIAL PAINT – SEE
50
5. GROUND STUDS ON SUBPANEL, DOOR, AND CABINET.
PANEL LOCATION DATE SCALE DRAWING REF. SHT
APV
24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0014-3 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. -
WINDUP B OPERATOR PANEL OS-4 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
5
16.00
6
8 OS-5
STOCK GUIDE
9
10
UPPER LOWER
11 STOCK GUIDE STOCK GUIDE
12
13
REAR OF
14 12.345 12.345 FRONT
CABINET
OF DOOR
15
16
2M
17 1M
8.00
18
19
20
21
22
23
24
25
26
UPPER GUIDE STOCK GUIDE LOWER GUIDE
27 INCREASE HOME INCREASE
18.00
28
29 BK BK BK
30
32
33
34
UPPER GUIDE E-STOP LOWER GUIDE
35 DECREASE DECREASE
36
37 BK BK
R
38
39 2PB 4PB
6PB
40
41
42
43
44
45
46
47 NOTES :
1. OVERRALL DEPT OF CABINET IS 12" (SEE DETAIL).
48
2. SUBPANEL TO BE INCLUDED
49 3. NEMA 12
4. SPECIAL PAINT – SEE
50
5. GROUND STUDS ON SUBPANEL, DOOR, AND CABINET.
PANEL LOCATION DATE SCALE DRAWING REF. SHT
APV
24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0015-3 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. -
STOCK GUIDE OPERATOR PANEL OS-5 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
13
14
15
18
21
22
1794-
23 1794-OM16 1794-OM16
IEX4OE2
24
25
26
24.00
27
28
29
30
31
32
33
34
35
36
37 NOTES :
39 2. NEMA 12
41 4. SUBPANEL TO BE INCLUDED
43
44
18.00 8.00
45
46
47
48
49
50
24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0016-3 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. -
WINDUP A I/O JUNCTION PANEL JB-1 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
13
14
15
18
21
22
23
1794-
24 1794-IM16 1794-IM16
IEX4OE2
25
26
24.00
27
28
29
30
31
32
33
34
35
36
37 NOTES :
39 2. NEMA 12
41 4. SUBPANEL TO BE INCLUDED
43
44
18.00 8.00
45
46
47
48
49
50
24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0017-3 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. -
WINDUP B I/O JUNCTION PANEL JB-2 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
13
14
15
18
1794-
19 1794-ENBT 1794-IM16 1794-OM16
IEX4OE2
20
21
22
23
24
25
26
24.00
27
28
29
30
31
32
33
34
35
36
37 NOTES :
39 2. NEMA 12
41 4. SUBPANEL TO BE INCLUDED
43
44
18.00 8.00
45
46
47
48
49
50
24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0017-3 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. -
WATER SIDE I/O JUNCTION PANEL JB-3 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
10
11
12
13
14
15
18
21
22
23 1794-
1794-IM16
24 IEX4OE2
25
26
24.00
27
28
29
30
31
32
33
34
35
36
37 NOTES :
39 2. NEMA 12
41 4. SUBPANEL TO BE INCLUDED
43
44
18.00 8.00
45
46
47
48
49
50
24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0017-3 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. -
DRIVE SIDE I/O JUNCTION PANEL JB-4 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
4 PINNACLE LAYOUT
5
9
OS-1 MOP CALENDER LINE
10
ROLL MAIN OPERATOR E-STOP
#1 ENABLE DISABLE
11 CONSOLE
TEMPERATURE
12
R
13
14 E-STOP
1KS
1PB
15
132858
16 PANELVIEW
R
17
18 ROLL
#2
3PB
19 TEMPERATURE E-STOP
RESET
20
21
G
22
23
1PBL
24
25 18.00
ROLL
26 #3 ALARM
TEMPERATURE SILENCE
27
28
BK
29
30
2PB
31
32
35
W
36
37
10SS 2PL
38
39
40
41
42
43
48.00
44
45
46
47 NOTES :
1. NEMA 12
48 2.SPECIAL PAINT – SEE ATTACHED
49
50
24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0011-3-1 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. -
MAIN OPERATOR CONSOLE PINNACLE OS-1 (ENLARD) CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0
11
12
13
14
50MM 700MM 50MM
15
16
50MM
17
18
19
45 X 65 MM
20
TERMINAL BLOCK
21
Power
MCB1
MCB2
Supplies,
22 Single
Phase,
120W, 24V
DC
23
24 45 X 65 MM
25
26 BASE PLATE
27 1390 X 720 AB ALLEN-BRADLEY
1756-DHRIO
1756-ENBT
1756-ENBT
1756-L63
QUALITY
28
1756-PA72
1500MM
29
1500MM
45 X 65 MM
45 X 65 MM
31
1400MM
32 45 X 65 MM
33 1783-US08T
STRATIX
34 2000
ETHERNET
SWITCH
35
36
37 45 X 65 MM
38
39
40
41
42
100MM
43
44 50MM
45 X 65 MM
45
46
47
800MM 800MM
48
49
FRONT VIEW FRONT VIEW
50 DOOR REMOVED
PANEL LOCATION DATE SCALE DRAWING REF. SHT
APV
24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0011-3-1 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010
No. -
LAYOUT NEW PANEL CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV
AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0