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B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

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PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 00
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. -
SCHEMATIC DIAGRAM FOR STEEL CORD CALENDER CHK NEXT
AS tba
LINE MOTOR CONTROL CENTER BUILT JES SHT
No. 01
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 GENERAL NOTES :

3 1. FOR FUTHER DRIVER INFORMATION ON INSTRUCTION MANUALS.


SEE RESPECTIVE SCHEMATIC SACTIONS.
4 2. - BUILDING GROUND TO BE GROUNDED

5
TE
- SIGNAL COMMON

6 SALES ORDER NUMBER : MJG106 PE


- POWER EQUIPMENT GROUND
SYSTEM SCHEMATIC : D-MJG106-0002-2
7 SYSTEM INTERCONNECTION : D-MJG106-0002-5 - CHASSIS CONNECTION
SYSTEM CONNECTION DIAGRAM : D-MJG106-0004-3 3. THE INTERNAL WIRING SELECTED MEET OR EXCEED NEC, UL, AND CSA.
8
SYSTEM SOFTWARE : D-MJG106-0002-19 4. * - INDICATES COMPONENTS SUPPLIED BY OTHERS.
5. - INDICATES COMPONENTS SUPPLIED BY OTHERS.
9
4 - INDICATES TERMINAL ON ELECTRONIC ASSEMBLY PRINTED CIRCUIT BOARD (IEA) ETC.
6. COIL AND CONTACT CROSS REFERENCING-NUMBERADJACENT TO COIL AND UNDER CONTACT INDICATED SHEET AND LINE NUMBERS.
10 1-3 - INDICATES LINE NO. 3
SHEET
SCHEMATIC INDEX - INDICATES SHEET NO. 1
NUMBER :
11 OFF-PAGE CROSS REFERENCING – NUMBERS ADJACENT TO SOURCE AND DESTINATION SYMBOLS INDICATED SHEET AND LINE NUMBERS.
FROM 1-24
12 1-24 - INDICATES LINE NO. 24
INDEX AND NOTES 1 - INDICATED SHEET NO. 1
13
TO 1-24
1 CALENDER #1 31 7. WIRE # GENERATION
14
INDICATES WIRE NUMBER.
2 CALENDER #2 36 1194
15 INDICATES SEQUENCE NUMBER.
3 CALENDER #3 41 INDICATES LINE NUMBER.
16 INDICATES SHEET NUMBER.
4 CALENDER #4 46 8. TYPICAL DUAL VOLTAGE MOTOR FIELD CONNECTIONS ARE SHOWN BELOW. CONSULT THE MOTOR MANUFACTURER’S INSTRUCTIONS FOR CORRECT
17 CONNECTIONS.
5 POST TENTION PULL ROLL 51 F1 + F2 F3 F4 F1+ F2
18
6 WINDUP PULL ROLL 56
19 F3 F4
7 WINDUP A 61 9. DC MOTOR ROTATION – CONSULT THE MOTOR MANUFACTURER’S INSTRUCTION FOR CORRECT CONNECTIONS.
20 FOR CCW ROTATION FACING COMMUTATOR END:
WINDUP B 66 A1 IS POSITIVE
21 F1 IS POSITIVE
FOR CCW ROTATION FACING COMMUTATOR END:
22 A2 IS POSITIVE
F2 IS POSITIVE
23 FOR CCW ROTATION WITH SERIES WITH SERIES FIELD:
+
ARM

24 S1 S2 A1 F4

25 FOR CW ROTATION WITH SERIES WITH SERIES FIELD:


+
ARM

26 S1 S2 A1 F4

27 FOR CCW ROTATION WITHOUT SERIES WITH SERIES FIELD:


+
ARM

28 A1 A2

29 FOR CW ROTATION WITHOUT SERIES WITH SERIES FIELD:


+
ARM

30 A1 A2

31
10. AC MOTOR OTATION – CONSULT THE MOTOR MANUFACTURER’S INSTRUCTIONS FOR CORRECT CONNECTIONS.
32 FOR CW ROTATION VIEWED FROM MOTOR SHAFT :
INVERTER OUTPUT U2 TO T1 (EUROPEAN MARKING U1)
33 V2 TO T2 (EUROPEAN MARKING V1)
W2 TO T3 (EUROPEAN MARKING W1)
34 FOR CW ROTATION VIEWED FROM MOTOR SHAFT :
INVERTER OUTPUT U2 TO T1 (EUROPEAN MARKING U1)
35 V2 TO T3 (EUROPEAN MARKING V1)
W2 TO T2 (EUROPEAN MARKING W1)
36

37 NOTE : NOT ALL AC MOTOR SUPPLIES COMPL


WITH THE ABOVE CONVENTIONS.
38

39

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43

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47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 01
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE

No. 00
SYSTEM DOCUMENTATIONS OVERVIEW KOBELCO CHK NEXT
AS tba
STEWARD BOLLING GADJAH TUNGGAL BUILT JES SHT
No. 02
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 MINIMUM SPACING IN INCHIES BETWEEN SPLACING


CATEGORY WIRING SIGNAL SIGNAL CABLE TYPE CLASSES (STEEL CONDUIT / TRAY) NOTES
4 CLASS DEFINITION EXAMPLES
1 2 3 4 5 6 7 8 9 10

5 2.3KV PER NEC SEE SEE SEE SEE SEE


AC POWER
1 3 PHASE AND NOTE: NOTE: NOTE: NOTE: NOTE: GENERAL NOTES :
( > 600VAC)
6 AC LINES LOCAL CODES 7 7 7 7 7
480V PER NEC 1. STEEL CONDUIT IS RECOMMED FOR CLASSES 7-10.
AC POWER
7 2 3 PHASE AND ALL CONDUITS CONNECTED TO THE CABINETS SHOULD BE
( TO 600VAC)
AC LINES LOCAL CODES PROPERLY SEALED TO MINIMIZE AIR OR WATER ENTRY INTO CABINETS.
POWER
8
PER NEC SEE IF ALUMINUM CONDUIT IS USED.
DC MOTOR 0 3/6 3 / 12 3/9
3 DC POWER AND NOTE: A. IT REQUIRES THE SAME MINIMUM SPACING AS THAT SHOWN FOR CABLE
ARMATURE
9
LOCAL CODES 7 TRAY.
REGULATED PER NEC OR :
10 4 DC POWER DC MOTOR AND 1 B. INDIVIDUAL STEEL JACKETED (STEEL MESH) CABLES ARE TO BE USED IF
FIELD LOCAL CODES 2 THE CONDUIT SPACINGS NEED BE USED WHERE POSSIBLE.
11 RELAY 5
115VAC/VDC
4 LOGIC 2. SPACING SHOWN BETWEEN CLASSES IS THE MINIMUM REQUIRED FOR
LOGIC PER NEC
12 PLC I/O PARALLEL RUN < 400 FEET. GREATER SPACINGS SHOULD BE USED WHERE
AND
POWER POSSIBLE.
CONTROL 115VAC LOCAL CODES SEE
13
5 SUPPIES 3/6 0 3/9 1/3
POWER NOTE:
INSTRUMENTS 3. SHIELDEDS FOR SHIELDED CABLE MUST BE CONNECTED AT ONE END ONLY. THE OTHER
7
14
PER NEC END SHOULD BE CUT BACK AND INSULATED. SHEILDS FOR CABLES FROM A CABINET
24VAC/VDC
6 PLC I/O AND TO AN EXTERNAL DEVICE MUST BE CONNECTED AT THE CABINNET END. SHIELDS FOR
LOGIC
15 LOCAL CODES CABLES FROM ONE CABINET TO ANOTHER MUST BE CONNECTED AT THE SOURCE END
REF/FEEDBACK CABINET. SPLICING OF SHEILDED CABLES, IF ABSOLUTEDLY NECESSARY, SHOULD BE
ANALOG SIGNAL
16 SIGNAL, 5 TO 24VDC DONE SUCH THAT SHIELDED(S) REMAIN CONTINUOUS AND INSULATED FROM GROUND.
DC SUPPLIES SHIELDED CABLE
SUPPLIES
7 BELDEN 8735,
17 SIGNAL SEE 4. NO. 16 AWG WIRE IS THE MINIMUM RECOMMENDED SIZE FOR CONTROL (CLASSES 5
DIGITAL 8737, OR 8404
(PROSESS) TTL NOTE: 3 / 12 3/9 0 1/1 THRU 6). POWER WIRE IS SELECTED BY LOAD (CLASSES 1 THRU 4).
(LOW SPEED)
18 7 2
ENCODER/COUNTER 3 5. SHEILDED OR ARMORED CABLE IS REQUIRED FOR AC MOTOR CABLES CONNECTED TO A
DIGITAL SHILDED CABLE
19 8 I/O, PULSE TACH 4 PWM INVERTER
(HIGH SPEED) BELDEN 9730
FEEDBACK 5
20 RS232, 422 TO SHILDED CABLE 6
SERIAL
9 TERMINALS, RS232-BELDEN, 8735, 8737
COMMUNICATION SEE
21 SIGNAL PRINTERS RS422-BELDEN 9729, 9730 3/9 1/3 1/1 0
NOTE:
(COMM) SERIAL PLC REMOTE TWINAXIAL CABLE
7
22 10 COMMUNICATION I/O, PLC DATA BELDEN 9463
(> 20K BAUD) HIGHWAY A-B 1770-CD
23

24 EXAMPLE : SPACING RELATIONSHIP BETWEEN 480VAC INCOMING LEADS AND 24 VDC LOGIC LEADS.
A. 480VAC LEADS ARE CLASS 2.
25 B. 24VDC LEADS ARE CLASS 6.
C. FOR SEPARATE STEEL CONDUITS, THE CONDUITS, THE CONDUIT ARE TO BE 3 INCHES APART.
26 D. IN A CABLE TRAY THE TWO GROUPS OF LEAD ARE TO BE 6 INCHIES APART.

27
SPACING NOTES :
28 1. BOTH OUTGOING & RETURN CURRENT CARRYING CONDUCTORS ARE TO BE PULLED IN THE SAME
SHIELDED CABLES RECOMMENDATIONS :
CONDUIT OR LAYERED ADJACENT IN CABLE TRAY.
29 BELDEN 8735 22 AWG – 3 CONDUCTOR SHEILDED
2. CABLES OF THE FOLLOWING CLASSES CAN BE GROUPED TOGETHER: BELDEN 8737 22 AWG – 2 CONDUCTOR SHEILDED
30 A. CLASS 1 :ABOVE 600 VOLTS. BELDEN 8404 20 AWG – 4 CONDUCTOR SHEILDED
B. CLASSES 2, 3 AND 4 MAY HAVE THEIR RESPECTIVE CIRCUIT PULLED IN THE SAME CONDUIT OR BELDEN 9729 24 AWG – 2 SHEILDED PAIRS ( 4 COND.)
31 LAYERED ADJACENT IN THE SAME CABLE TRAY. BELDEN 9730 24 AWG – 3 SHEILDED PAIRS ( 6 COND.)
C. CLASSES 5 & 6 MAY HAVE THEIR RESPECTIVE CIRCUITS PULL IN THE SAME THE CONDUIT OR LAYERED BELDEN 9463 75 OHM – TWINAXIAL ( 2 COND.)
32 ADJACENT IN THE SAME CABLE TRAY.
NOTE : FOR CLASSES 1 THROUGHT 6, THE AMPACITY RATING OF CONDUCTORS IN A BUNDLE MAY NOT NOTE : NUMBERS PER BELDEN CATALOG
33 EXCEED THE DERATING GIUDEELINES OF NEC 310, NOTES TO AMPICITY TABLES, NOTE 8.
D. CLASSES 7 THROUGHT 10 MAY HAVE THEIR RESPECTIVE CIRCUITS (WITHIN A GIVEN CLASS) PULLED IN
THE SAME CONDUIT OR LAYERED ADJACENT IN THE SAME CABLE TRAY. 1241 2 CONDUCTOR
34
NOTE : THE RESPECTIVE CIRCUITS IN A GIVEN BUNDLE MAY EXPERIENCE SOME AMOUNT OF EMI 1242 SHIELDED CABLE
COUPLING SOME CIRCUIT APPLICATIONS MAY DICTATE SEPARATE SPACING. SHD SHIELDED CONNECTION
35
PE 3682
2 CONDUCTOR SHIELDED CABLE
3. ALL CONDUCTORS OF CLASSES 7 THROUGH 10 MUST BE SHIELDED PER THE RECOMMENDATIONS OR 3683
36 SHIELD CONNECTED
EQUIPMENT. 8271
AT OTHER END
8281
37
4. IN THE CABLE TRAYS, STEEL SEPARATORS ARE ADVISABLE BETWEEN THE CLASS GROUPINGS. SHD
PE 8291
MULTI-CONDUCTOR
38 SHIELDED CABLE
5. IF CONDUIT IS USED IT IS REQUIRED THAT IT BE CONTINUOUS AND COMPOSED OF MAGNETIC STEEL. 8301
SHD
WITH INDIVIDUAL
39 (SEEGENERAL NOTE 1 ABOVE).
PE 8311
SHIELDED PAIRS
6. FOR FURTHER INFORMATION ON SPACING OF PLC COMMUNICATION CABLES TO CLASSES 1 THROUGH 6, 8321
40
SEE AB PLC INSTALATION MANUAL.
41
7. PER NEC ARTICLE 300-3© AND 318-6(F), CONDUCTORS OF CIRCUIT RATED OVER 600V ARE ALLOWED TO
42 OCCUPY THE SAME CABLE, TRAY, OR CONDUIT. IT IS ACCEPTABLE FOR A TRAY TO HAVE A METAL
BARRIER FOR SEPARATION.
43

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50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 02
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE

No. 01
GUIDELINE FOR EXTERNAL WIRING CLASSIFICATION CHK NEXT
AS tba
AND GROUNDING SCHEME FOR DRIVE SYSTEMS BUILT JES SHT
No. 03
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

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PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 03
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE

No. 02
SCHEMATIC DIAGRAM FOR BULETIN 1395 STANDART CHK NEXT
AS tba
SOFWARE FLOW BUILT JES SHT
No. 04
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

10

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50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 04
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE

No. 03
SCHEMATIC DIAGRAM FOR BULETIN 1395 STANDART CHK NEXT
AS tba
SOFWARE FLOW BUILT JES SHT
No. 05
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

10

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50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 05
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE

No. 04
SCHEMATIC DIAGRAM FOR BULETIN 1395 STANDART CHK NEXT
AS tba
SOFWARE FLOW BUILT JES SHT
No. 06
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

10

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49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 06
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE

No. 05
SCHEMATIC DIAGRAM FOR BULETIN 1395 STANDART CHK NEXT
AS tba
SOFWARE FLOW BUILT JES SHT
No. 10
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2
WINDUP COOLING
PULL ROLL DRUM
3
LOWER FEED CONVEYORS
LOADCELL TO 11-6
4 (250 – 2000KG) # 4 DRIVE WATER SCREWDOWN
WINDUP # 2 DRIVE WATER SCREWDOWN TO 11-26
5
ACCUMULATOR # 1 DRIVE WATER SCREWDOWN
6
(50 METER STORAGE )

7 UPPER FEED CONVEYORS


TO 11-7
LOADCELL
8

10

LINER WINDUP WINDUP LINER


11 B
LETOFF A LETOFF
12
50 METERS WIRE
= 6.5 REV
13
CALENDER # 3 CALENDER # 2 CALENDER # 1
14 CALENDER # 4 (LEAD)
TO PLC
15

REDUCER REDUCER REDUCER REDUCER REDUCER REDUCER REDUCER REDUCER


16

17
40HP 40HP 7.5HP 40HP 125HP 125HP 125HP 125HP
18 M 400V M 400V M 400V M 400V M 400V M 400V M 400V M 400V
1750RPM 1750RPM 1750RPM 1750RPM 1750RPM 1750RPM 1750RPM 1750RPM
19
DB DB DB DB DB DB DB DB
20

21

22

23 DM4 DM2
DM8 DM7 DM6 DM5 DM3 DM1
24
DC DRIVE DC DRIVE DC DRIVE DC DRIVE DC DRIVE DC DRIVE DC DRIVE DC DRIVE
25
50 50 50 50 10 10 50 50 150 150 150 150 150 150 150 150
26 HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP
27
CML CML CML CML CML CML CML CML
28
SPEED REG SPEED REG SPEED REG SPEED / DRAW SPEED REG SPEED / DRAW SPEED / DRAW
SPEED REG
REG REG REG
29
DIA CALC DIA CALC POSITION REG TENSION REG POSITION REG
30 TENSION /
TENSION / RACK 21
RACK 20 RACK 17 RACK 16 RACK 15 RACK 14 RACK 13 RACK 12
31 TAPER MOD GRP TAPER MOD GRP MOD GRP MOD GRP MOD GRP MOD GRP MOD GRP MOD GRP
0 -7 0 -7 0 -7 0 -7 0 -7 0 -7 0 -7
MULTI-COM 0 -7 MULTI-COM SHEET 61 MULTI-COM SHEET 56
MULTI-COM MULTI-COM MULTI-COM MULTI-COM MULTI-COM
32 SHEET 66 SHEET 51 SHEET 46 SHEET 41 SHEET 36 SHEET 31

33
192.168.1.114 192.168.1.112 192.168.1.110 192.168.1.108 192.168.1.106 192.168.1.104 192.168.1.102 192.168.1.100
ETHERNET
34

35 MAIN OP. STATION


PANEL VIEW 1250 TOUCH SCREEN
36 RACK 3,4
PLC-Controllogix system RIO MOD GRP 0–7
37 SHEET
A
B ALLEN-
QUA BRADLEY
LITY

38

39

192.168.1.90
40
486
41 66MHZ RACK 0-1
MOD GRP 0–7
42 SHEET 1020

MCC
43
REMOTE I/O
MAIN
WINDUP B DRIVE SIDE WATER SIDE
44 A OP.STATIONCC WINDUP A
B
QU
ALLEN-
BRADLEY REMOTE I/O REMOTE I/O REMOTE I/O
REMOTE I/O
ALI
TY
REMOTE I/O
45

46 RJ45 RJ45 RJ45 RJ45 RJ45

LAPTOP
47
192.168.1.40 192.168.1.50 192.168.1.60 192.168.1.70 192.168.1.80
DRIVE TOOLS RACK 7 RACK 10
RACK 11 RACK 2 RACK 5 RACK 6
6200 (PLC5) MOD GRP 0–7 MOD GRP 0–7
48
MOD GRP 0–7 MOD GRP 0–7 MOD GRP 0–7 MOD GRP 0–7
ETHERNET ETHERNET SHEET 1030 SHEET 1040 SHEET 1050 SHEET 1060 SHEET 1070 SHEET 1080
49
TO 11 - 7
50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

20-04-10
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 10
FOR DRW DRAWING No. PREV
20-04-10 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE

No. 6
MACHINE ONE-LINE CHK NEXT
AS tba
BUILT JES SHT
11
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

5
UPPER LOWER
6 FEED CONVEYOR FEED CONVEYOR
DRIVE SIDE WATER SIDE
7 FROM 10 -4 TRIM ROLLERS TRIM ROLLERS

9 REDUCER REDUCER SHEAR SPARE REDUCER REDUCER


CARRIAGE
10

11
1HP 1HP 2HP 1HP 1HP 1HP
M 380V M 380V M 380V M 380V M 380V M 380V
12 1500RPM 1500RPM 1500RPM 1500RPM 1500RPM 1500RPM
13
DM9 DM10 DM11 DM12 DM13 DM14
14
POWERFLEX 700S POWERFLEX 700S POWERFLEX 700S POWERFLEX 700S POWERFLEX 700S POWERFLEX 700S
15

16
3 3 3 3 3 1
17 HP HP HP HP HP HP
18

19 V / HZ. REG V / HZ. REG V / HZ. REG V / HZ. REG V / HZ. REG V / HZ. REG
RACK 22 RACK 23 RACK 23
RACK 22 RACK 24 RACK 24
20 MOD GRP MOD GRP MOD GRP
S.P. RIO MOD GRP S.P. RIO SHEET 116
S.P. RIO SHEET 110 S.P. RIO SHEET 126 S.P. RIO MOD GRP S.P. RIO MOD GRP
SHEET 111 SHEET 131 SHEET 136
21 192.168.1.116 192.168.1.118 192.168.1.120 192.168.1.122 192.168.1.124 192.168.1.126

22
ETHERNET
FROM 10 -47

23
# 1 WATER SIDE #2 DRIVE SIDE # 2 WATER SIDE # 4 DRIVE SIDE # 4 WATER SIDE
# 1 DRIVE SIDE
SCREWDOWN SCREWDOWN SCREWDOWN SCREWDOWN SCREWDOWN
24 SCREWDOWN

25

26

FROM 10-4
27

28

29

30

31

32
REDUCER REDUCER REDUCER REDUCER REDUCER REDUCER
33

34
5HP 5HP 5HP 5HP 5HP 5HP
35 380V
M M 380V M 380V M 380V M 380V M 380V
36
1500RPM 1500RPM 1500RPM 1500RPM 1500RPM 1500RPM
37
DM15 DM16 DM17 DM18 DM19 DM20
38
POWERFLEX 700S POWERFLEX 700S POWERFLEX 700S POWERFLEX 700S POWERFLEX 700S POWERFLEX 700S
39
7.5 7.5 7.5 7.5
40 7.5 7.5 HP HP HP HP
41
HP HP
CML CML CML CML
42

V / HZ. REG V / HZ. REG V / HZ. REG V / HZ. REG V / HZ. REG V / HZ. REG RACK 27
43 RACK 25 RACK 25 RACK 26 RACK 26 RACK 27
MOD GRP MOD GRP MOD GRP MOD GRP MOD GRP
MOD GRP
44 S.P. RIO SHEET 141 S.P. RIO SHEET 146 S.P. RIO SHEET 151 S.P. RIO SHEET 156 S.P. RIO S.P. RIO SHEET 166
SHEET 161
192.168.1.138 192.168.1.136 192.168.1.134 192.168.1.132 192.168.1.130 192.168.1.128
45
ETHERNET
46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

20-04-10
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 11
FOR DRW DRAWING No. PREV
20-04-10 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE

No. 10
MACHINE ONE-LINE CHK NEXT
AS tba
BUILT JES SHT
12
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 380V POWER ONE - LINE


50HZ
3

2000A
5

6
380VAC
7 TO 13-11

9 100A 400A 400A 400A 400A 150A 50A 150A 150A


SH 20
10

11

12

13

14
DC DRIVE DC DRIVE DC DRIVE DC DRIVE DC DRIVE DC DRIVE DC DRIVE DC DRIVE
15 150 150 150 150 150 150 150 150 50 50 10 10 50 50 50 50
HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP
16

17

18

19 150HP 150HP 150HP 150HP 50HP 10HP 50HP 50HP


M 400VDC M 400VDC M 400VDC M 400VDC M 400VDC M 400VDC M 400VDC M 400VDC
20
CALENDER CALENDER CALENDER CALENDER COOLING WINDUP WINDUP WINDUP
21 #1 #2 #3 #4 DRUM PULL ROLL A B
SH 31 SH 36 SH 41 SH 46 SH 51 SH 56 SH 61 SH 66
22

23

24

25

26

27 70A
600V
28 SH 20

29

30

31

32

33

34

35

36
700S 700S 700S 700S 700S 700S 700S 700S 700S 700S 700S 700S
37 3 3 3 3 3 3 7.5 7.5 7.5 7.5 7.5 7.5
HP HP HP HP HP HP HP HP HP HP HP HP
38

39

40

41

42

43 3HP 3HP 3HP 3HP 3HP 3HP 7.5HP 7.5HP 7.5HP 7.5HP 7.55HP 7.5HP
M M M M M M M M M M M M
380VAC 380VAC 380VAC 380VAC 380VAC 380VAC 380VAC 380VAC 380VAC 380VAC 380VAC 380VAC
44
UPPER FEED LOWER FEED SHEAR SPARE DRIVE SIDE WATER SIDE #1 DRIVE #1 WATER #2 DRIVE #2 WATER #4 DRIVE #4 WATER
45 CONVEYOR CONVEYOR CARRIAGE TRIM ROLLERS TRIM ROLLERS SCREWDOWN SCREWDOWN SCREWDOWN SCREWDOWN SCREWDOWN SCREWDOWN
SH 111 SH 116 SH 121 SH 131 SH 136 SH 141 SH 146 SH 155 SH 156 SH 161 SH 166
46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

20-04-10
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 12
FOR DRW DRAWING No. PREV
20-04-10 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE

No. 11
POWER ONE-LINE CHK NEXT
AS tba
BUILT JES SHT
13
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

4 POWER ONE - LINE


5

10

11 380V-2000A BUS
FROM 12-7
12

13

14

15

16

17

18

19 380V

20
25KVA
21
220V
22

23

24
CENTER
25 GUIDE #1
15A 15A

26 M 2HP M 2HP M 7.5HP M 7.5HP M 10HP M 10HP M 10HP M .75HP M .75HP M .75HP M .75HP M 2HP M 2HP
CENTER
27 GUIDE #2
15A 15A
ROTARY ROTARY CALENDER CALENDER WINDUP SPARE SPARE UPPER DRIVE UPPER WATER LOWER LOWER WINDUP A WINDUP B
28 SHAER SHAER HYD. UNIT LUBE UNIT ACCUMULATOR SH 21 SH 21 SIDE STOCK SIDE STOCK DRIVE SIDE WATER SIDE VACCUM VACCUM
CUTTER CARRIAGE SH 22 SH 21 HYD. UNIT GUIDE GUIDE STOCK STOCK SH 23 SH 23 EDGE
29 SH 22 SH 22 SH 21 SH 24 SH 24 GUIDE GUIDE GUIDE #1
15A 15A
SH 25 SH 25
30
EDGE
31 GUIDE #2
15A 15A

32
SOLA MEASUREX
33 15A 20A

34
MEASUREX
35 AIR COND.
15A 15A

36
50A 50A 150A 50A 70A STATIC
37 ELIMINATORS
15A 15A

38

39 15A 15A

40
SPICE SPICE CREEL SPICE TCU
41 PRES PRES ROOM PRES -(4)5HP 15A 15A
A B DISTRIBUTION AT SH 20
42 15HP 15HP PANEL CALENDER
-(2) 15HP -15HP
43 -1HP SH 20 15A 20A
-2HP
44 -(2)3HP
SH 27
SH 20
45

46 M 1HP M 1HP M 1HP M 1HP

47
ROLL #1 ROLL #1 ROLL #4 ROLL #4
DRIVE SIDE WATER SIDE DRIVE SIDE WATER SIDE
48
CROSSING CROSSING CROSSING CROSSING
SH 23 SH 23 SH 24 SH 24
49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 13
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE1206
24-05-2010
DATE

No. 12
POWER ONE-LINE CHK NEXT
AS tba
BUILT JES SHT
20
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3
CB
4
OL 1 L1
PT

(
5 - PRI - SEC O

(
CUSTOMER SUPPLY I U
N 380VV 380VV 380VAC
6 380 VAC 3 PHASE, 50 OL 2 A A T L2 3 PHASE
P P
HZ MAX. SYM. IC 50 HZ
U 880 KVA U
7 AMPS LIMITED BY T 3 PHASE TO 21-5
T
USER OL 3 L3

(
TRANSFORMER
8 2000A
600V
9 UNIT

10

11
CB
12
4ALL1

13
UNIT 4 AL 4ALL2 TO CREEL ROOM
DISTRIBUTION
14 PANEL
4ALL3

15 100A
600V
16

17

18
CB
19
L1 4CLL1
20
UNIT 4 CL L2 4CLL2 TO SPLICE PRESS
AT CALENDER
21
L3 4CLL3
22 50A
600V
23

24

25
CB UNIT 4 AR
26
4CRL1

27
UNIT 4 CR 4CRL2 TO TCU

28
4CRL3

29 70A
600V
30

31

32
CB CH11
33
L1 L1 LLL1
TO 1336S
34
UNIT 4 AR L2 L2 LL2 AC DRIVES
111-5, 116-5, 121-5, 126-5,
35 131-5, 136-5, 141-5, 146-5,
L3 L3 LL3 151-5, 156-5, 161-5, 166-5
36 100A
600V
324UH
37
MOUNTED IN BASE
OF ITEM 0002
38 (PLC/60 RACK)

39
CB
40
L1 4JLR1

41
UNIT 4 JL L2 4JLR2 TO SPLICE PRESS “A”
CREEL ROOM
42
L3 4JLR3

43 50A
600V
44

45

46

47
CB
48
L1 4JLR1
49
UNIT 4 JR L2 4JLR2 TO SPLICE PRESS “B”
CREEL ROOM
50
L3 4JLR3
PANEL LOCATION DATE SCALE DRAWING REF. SHT
APV

50A 24-05-2010 20
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
600V
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 13
SCHEMATIC DIAGRAM FOR STEEL CORD CALENDER CHK NEXT
AS tba
LINE MOTOR CONTROL CENTER BUILT JES SHT
No. 21
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

4
L1 L1

5
380 VAC 380VAC
3 PHASE, L2 L2 3 PHASE
6
50 HZ 50 HZ
FROM 20-5 TO 22-5
7
L3 L3

10
UNIT 2C UNIT 2 E
11 24 AMP 24 AMP
1 CB 1 CB
1M 1MOL 1M 1MOL SPARE
12 1T1 SPARE 1T1
L1 1L1 T1 L1 1L1 T1

13 1T2 (T1) 7.5 HP 1T2 (T1) 10 HP


L2 1L2 T2 XXXXRPM L2 1L2 T2 XXXXRPM
(T2) (T2)

14 1T3 (T3) 380 VOLTS 1T3 (T3) 380 VOLTS


L3 1L3 T3 XXXAMPS L3 1L3 T3 XXXAMPS
(F) (F)
15 21-13 21-13
21-13 21-13

16

17

18
1M 1M
1MOL 1MOL
19 1X1 1 1X2 1X1 1 1X2
AO011111 AO011112
21-12, 21-13, 21-12, 21-13,
20
22-9 21-14, 21-24 21-9 21-14, 21-24
FROM FROM
21 1029-30 1029-33
27112 27112
22

1M 1M
23 2 3 2 3
27181 27181

24
21-13 21-13
TO TO
25 1029-30 1029-33
AIO11111 AIO11112

26

27

28
UNIT 2D UNIT 2 F
29 24 AMP 18 AMP
WINDUP CALENDER
2 CB ACCUMULATOR 2 CB HYDRAULIC
2M 2MOL 2M 2MOL
30 2T1 HYDRAULIC UNIT 1T1 UNIT
L1 2L1 T1 L1 2L1 T1

31 2T2 (T1) 10 HP 1T2 (T1) 7.5 HP


L2 2L2 T2 XXXXRPM L2 2L2 T2 XXXXRPM
(T2) (T2)
32 2T3 (T3) 380 VOLTS 1T3 (T3) 380 VOLTS
L3 2L3 T3 XXXAMPS L3 2L3 T3 XXXAMPS
(F) (F)
33 21-27 21-27
21-27 21-27
34

35

36
2M 2M
2MOL 2MOL
37 2X1 31 2X2 2X1 1 2X2
AO011104 AO011102
21-30, 21-31, 21-30, 21-31,
38
21-23 21-32, 21-41 21-23 21-32, 21-41
FROM FROM
39 1029-18 1029-13
27112 27112

40

2M 2M
41 32 33 2 3
27181 27181

42
21-27 21-27
TO TO
43 1029-18 1029-13
AIO11104 AIO11102

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 21
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 20
SCHEMATIC DIAGRAM FOR STEEL CORD CALENDER CHK NEXT
AS tba
LINE MOTOR CONTROL CENTER BUILT JES SHT
No. 22
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

4
L1 L1

5
380 VAC 380VAC
3 PHASE, L2 L2 3 PHASE
6
50 HZ 50 HZ
FROM 21-5 TO 23-5
7
L3 L3

10
UNIT 2G UNIT 2J
11 18 AMPS 18 AMP
CALENDER
1 CB LUBE 1 CB
1M 1MOL MF OL SPARE
12 1T1 UNIT 1T1
L1 1L1 T1 L1 1L1 IA1 T1

13 1T2 (T1) 7.5 HP 1T2 (T1) 2 HP


L2 1L2 T2 XXXXRPM L2 1L2 IA2 T2 XXXXRPM
(T2) (T2)

14 1T3 (T3) 380 VOLTS 1T3 (T3) 380 VOLTS


L3 1L3 T3 XXXAMPS L3 1L3 IA3 T3 XXXAMPS
(F) (F)
15 22-13 22-15 22-15
22-13
MR
16

17

18
1M
1MOL
19 1X1 1 1X2
AO011103 22-17
21-12, 21-13,
20
22-9 21-14, 21-24 MR MF OL
FROM X1 1 X2
1029-16 AO011100 8
21 FROM 1029-8
27112 22-12, 22-13,
22-17 22-9 22-14, 22-22, 22-27
22
MF MR
1A 1B 22-16, 22-17,
1M AO011101 22-18, 22-21, 22-28
23 2 3
27181
22-15
24 FROM
22-13 1029-11
TO
1029-16 27112
25
AIO11103

26
MF
2 3
27181 AIO11100
27 TO 1029-8

22-15
28 TO 1029-11
UNIT 2H MR
5
18 AMPS AIO11101
29
ROTARY 4
2 CB SHEAR
2M 2MOL 22-17
30 2T1 CUTTER
L1 2L1 T1

31 2T2 (T1) 2 HP
L2 2L2 T2 XXXXRPM
(T2)
32 2T3 (T3) 380 VOLTS
L3 2L3 T3 XXXAMPS
(F)
33 22-27
22-27
34

35

36
2M
2MOL
37 2X1 31 2X2
AO011113
21-30, 21-31,
38
22-23 21-32, 21-41
FROM
39 1029-36
27112

40

2M
41 32 33
27181

42
22-27
TO
43 1029-36
AIO11113

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 22
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 21
SCHEMATIC DIAGRAM FOR STEEL CORD CALENDER CHK NEXT
AS tba
LINE MOTOR CONTROL CENTER BUILT JES SHT
No. 23
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

4
L1 L1

5
380VAC
380 VAC 3 PHASE, 50 HZ L2 L2 3 PHASE
6
FROM 22-5 50 HZ
TO 24-5
7
L3 L3

9
UNIT 3B
10
18 AMP UNIT 3D
18 AMP
11 ROLL #1
CB WINDUP “A” 1 CB DRIVE SIDE
MF OL VACUUM MF OL
12 1T1 1T1 CROSSING
L1 1L1 IA1 T1 L1 1L1 IA1 T1

13 1T2 (T1) 2 HP 1T2 (T1) 1 HP


L2 1L2 IA2 T2 XXXXRPM L2 1L2 IA2 T2 XXXXRPM
(T2) (T2)

14 1T3 (T3) 380 VOLTS 1T3 (T3) 380 VOLTS


L3 1L3 IA3 T3 XXXAMPS L3 1L3 IA3 T3 XXXAMPS
F F
15 23-15 23-15 23-15 23-15

MR MR
16

17

18

19
23-17 23-17
20
MR MF OL MR MF OL
X1 1 X2 X1 1 X2
AO011005 8 AO011100 8
21 FROM FROM 1028-8
1029-21 23-13, 23-14, 23-13, 23-14,
23-17 23-9 23-15, 23-21, 23-27 23-17 23-9 23-15, 23-21, 23-27
22
MF MR MF MR
1A 1B 23-16, 23-17, 1A 1B 23-16, 23-17,
AO011001 23-18, 23-21, 23-28 AO011101 23-18, 23-21, 23-28
23

23-15 23-15
24 FROM FROM
1029-23 1028-11
27112 27112
25

26
MF MF
2 3 2 3
27181 AIO11000 27181 AIO11100
27 TO 1029-21 TO 1029-8

23-15 23-15
28 TO 1029-23 TO 1029-7
MR MR
5 5
AIO11001 AIO11101
29
4 4
23-17 23-17
30
UNIT 3E UNIT 3E
31 18 AMP
18 AMP WINDUP “B” ROLL #1
1 CB VACUUM 1 CB WATER SIDE
1M OL MF OL
32 1T1 1T1 CROSSING
L1 1L1 IA1 T1 L1 1L1 IA1 T1
33 1T2 (T1) 2 HP 1T2 (T1) 1 HP
L2 1L2 IA2 T2 XXXXRPM L2 1L2 IA2 T2 XXXXRPM
(T2) (T2)
34 1T3 (T3) 380 VOLTS 1T3 (T3) 380 VOLTS
L3 1L3 IA3 T3 XXXAMPS L3 1L3 IA3 T3 XXXAMPS
F F
35 23-31 23-31 23-31 22-15

MR MR
36

37

38

39
23-33 23-33

40
MR MF OL MR MF OL
X1 1 X2 X1 1 X2
AO011102 8 AO011100 8
41 FROM FROM 1028-13
1029-26 23-32, 23-33, 23-32, 23-33,
23-33 23-25 23-34, 23-43, 23-45 23-33 23-35 23-34, 23-43, 23-45
42
MF MR MF MR
1A 1B 23-36, 23-37, 1A 1B 23-36, 23-37,
AO011103 23-38, 23-41, 23-49 AO011101 23-38, 23-41, 23-49
43

23-31 23-31
44 FROM FROM
1029-28 1028-16
27112 27112
45

46
MF MF
2 3 2 3
27181 AIO11002 27181 AIO11100
47 TO 1029-26 TO 1028-13

23-31 23-31
48 TO 1028-11 TO 1029-7
MR MR
5 5
AIO11003 AIO11101
49
4 4
23-33 23-33
50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 23
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 22
SCHEMATIC DIAGRAM FOR STEEL CORD CALENDER CHK NEXT
AS tba
LINE MOTOR CONTROL CENTER BUILT JES SHT
No. 24
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

4
L1 L1

5
380VAC
380 VAC 3 PHASE, 50 HZ L2 L2 3 PHASE
6
FROM 23-5 50 HZ
TO 25-5
7
L3 L3

10
UNIT 3F UNIT 4E
11 18 AMP 18 AMP
UPPER
CB ROLL #4 CB DRIVE
MF OL DRIVE SIDE MF OL
12 1T1 T1 STOCK GUIDE
L1 1L1 IA1 T1 CROSSING L1 1L1 IA1 T1

13 1T2 (T1) 1 HP T2 (T1) 7.5 HP


L2 1L2 IA2 T2 XXXXRPM L2 1L2 IA2 T2 XXXXRPM
(T2) (T2)

14 1T3 (T3) 380 VOLTS T3 (T3) 380 VOLTS


L3 1L3 IA3 T3 XXXAMPS L3 1L3 IA3 T3 XXXAMPS
F F
15 24-15 24-15 24-15 24-15

MR MR
16

17

18

19
24-17 24-17
20
MR MF OL MR MF OL
X1 1 X2 X1 1 X2
AO011004 8 AO011010 8
21 FROM FROM
1028-18 24-13, 24-14, 1028-28 24-13, 24-14,
24-17 24-9 24-15, 24-21, 24-27 22-17 22-9 24-15, 24-21, 24-27
22
MF MR MF MR
1A 1B 24-16, 24-17, 1A 1B 24-16, 24-17,
AO011005 24-18, 24-21, 24-28 AO011011 24-18, 24-21, 24-28
23

24-15 22-15
24 FROM FROM
1028-21 1028-31
27112 27112
25

26
MF MF
2 3 2 3
27181 AIO11004 27181 AIO11010
27 TO 1028-18 TO 1028-28

24-15 24-15
28 TO 1028-21 TO 1028-31
MR MR
5 5
AIO11005 AIO11011
29
4 4
24-17 24-17
30

UNIT 3G UNIT 4F
31
18 AMP ROLL #4 18 AMP UPPER
1 CB WATER SIDE 1 CB WATER SIDE
1M OL MF OL
32 1T1 CROSSING T1 STOCK GUIDE
L1 1L1 IA1 T1 L1 1L1 IA1 T1
33 1T2 (T1) 1 HP T2 (T1) .75 HP
L2 1L2 IA2 T2 XXXXRPM L2 1L2 IA2 T2 XXXXRPM
(T2) (T2)
34 1T3 (T3) 380 VOLTS T3 (T3) 380 VOLTS
L3 1L3 IA3 T3 XXXAMPS L3 1L3 IA3 T3 XXXAMPS
F F
35 24-31 23-31 24-31 24-31

MR MR
36

37

38

39
24-33 24-33

40
MR MF OL MR MF OL
X1 1 X2 X1 1 X2
AO011007 8 AO011012 8
41 FROM FROM
1028-23 24-13, 24-14, 1028-33 24-13, 24-14,
24-33 24-25 24-15, 24-21, 24-27 24-17 22-9 24-15, 24-21, 24-27
42
MF MR MF MR
1A 1B 24-16, 24-17, 1A 1B 24-16, 24-17,
AO011010 24-18, 24-21, 24-28 AO011013 24-18, 24-21, 24-28
43

24-31 24-15
44 FROM FROM
1028-26 1028-36
27112 27112
45

46
MF MF
2 3 2 3
27181 AIO11007 27181 AIO11012
47 TO 1028-23 TO 1028-36

24-31 24-31
48 TO 1028-26 TO 1028-36
MR MR
5 5
AIO11010 AIO11013
49
4 4
24-33 24-33
50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 24
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 23
SCHEMATIC DIAGRAM FOR STEEL CORD CALENDER CHK NEXT
AS tba
LINE MOTOR CONTROL CENTER BUILT JES SHT
No. 25
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

4
L1

5
380VAC
380 VAC 3 PHASE, 50 HZ L2 3 PHASE
6
FROM 24-5 50 HZ
TO 27-5
7
L3

10
UNIT 4G
11 18 AMP
CB LOWER
MF OL DRIVE SIDE
12 T1
L1 1L1 IA1 T1 STOCK GUIDE

13 T2 (T1) .75 HP
L2 1L2 IA2 T2 XXXXRPM
(T2)

14 T3 (T3) 380 VOLTS


L3 1L3 IA3 T3 XXXAMPS
(F)
15 25-15 25-15

MR
16

17

18

19
25-17
20
MR MF OL
X1 1 X2
AO011014 8
21 FROM
1028-38 25-13, 25-14,
25-17 25-9 25-15, 25-21, 25-27
22
MF MR
1A 1B 25-16, 25-17,
AO011015 25-18, 25-21, 25-28
23

25-15
24 FROM
1028-41
27112
25

26
MF
2 3
27181 AIO11014
27 TO 1028-38

25-15
28 TO 1028-41
MR
5
AIO11015
29
4
25-17
30

31
UNIT 4H
18 AMP LOWER
CB WATER SIDE
MF OL
32 1T1 STOCK GUIDE
L1 1L1 IA1 T1
33 1T2 (T1) .75 HP
L2 1L2 IA2 T2 XXXXRPM
(T2)
34 1T3 (T3) 380 VOLTS
L3 1L3 IA3 T3 XXXAMPS
(F)
35 25-31 25-31

MR
36

37

38

39
25-33

40
MR MF OL
X1 1 X2
AO011016 8
41 FROM
1028-43 25-24, 25-25,
25-33 25-25 25-26, 25-33, 25-35
42
MF MR
1A 1B 25-28, 25-29,
AO011017 25-30, 25-31, 25-37
43

25-31
44 FROM
1028-46
27112
45

46
MF
2 3
27181 AIO11016
47 TO 1028-43

25-31
48 TO 1028-46
MR
5
AIO11017
49
4
25-33
50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 25
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 24
SCHEMATIC DIAGRAM FOR STEEL CORD CALENDER CHK NEXT
AS tba
LINE MOTOR CONTROL CENTER BUILT JES SHT
No. 27
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

4
L1 L1 L1

5
380VAC
380 VAC 3 PHASE, 50 HZ L2 L2 L2 3 PHASE
6
FROM 25-5 50 HZ
7
L3 L3 L3

9
CB
10 90A
600V 27112
RECEPTACLES MOUNTED
11
27071 27072 220VAC RECPT1 ON BOTTON FRONT PANELS
LIGHTING PANEL POWER FROM 27-32 ON CABINET
12 H1 H2 CB AND TRANSFORMER 27281
UNIT 1G (0004)
13
380VAC
220VAC DM1-TB1(9) DM1-TB1(10)
14 25KVA

15 PE
X1 X2
27112
LIGHTING PANEL
16 150A PE
UNIT 1B RECPT2
250V DM3-TB1(10)
27112 27112
17
CB1 CB2 DM3-TB1(9) (0006)
27111
18
N 1 27141 27142 2 TO CENTER GUIDE # 1 N
TO PLC E-STOP
28-7, 1011A-10, 1012-11,1020-31 15A 15A
19
CB3 CB4
PE
20
27112 N TO POWER SUPLLIES 3 27161 27162 4 TO CENTER GUIDE # 2 N 27112
29-7 DM8-TB13(13) DM8-TB13(14)
15A 15A
21 RECPT3
CB5 CB4
22
N TO MCC 5 27181 27182 6 TO CENTER GUIDE # 3 N
1028-5,1028A-5, 1029-5,1029A-5 15A 15A 220VAC
23
CB7 CB6 FROM 27-26

24 N TO MAIN OPERATOR 7 8 N
27112 CONSOLE 27201 27202 TO CENTER GUIDE # 4 27112 PE

1039-4, 1040-30 15A 15A 27222 27112


25
CB9 CB8
CVT1
TO WINDUP
26
N OPERATORS STATIONS 9 27221 27222 10 TO MEASUREX SOLA XF MR N
1046-5,1046A-5, 1047-5,1047A-5 15A 15A 27 - 27 MOUNTED ON
27 1048-5, 1049-25, 1057-5, 1058-24, SOLA
CB11 CB10 HOOD OF
1059-3 ITEM 0010 TRANSFORMER
28 N 11 12 N IN FIELD
27112 TO DRIVE SIDE 27241 27242 TO MEASUREX AIR COND 27112
1061-5, 1061A-5, 1062-5, 1063-5, 15A 15A
29
CB13 CB14

30
N TO WATER SIDE 13 27261 27262 14 TO STATIC ELIMINATORS N
REMOTE I/O 15A 15A FLOOR MATS
31
CB15 CB16
32
27112 N TO CABINET RECEPTACLES 15 27281 27282 16 MEASUREX MOTOR N 27112
27-11 15A 15A CONTROL PANEL
33
CB17 CB18
34
N POST TENSION LOAD CELLS 17 27301 27302 18 W/UP LOAD CELLS N
15A 15A
35
CB19 CB20 220 VAC 220 VAC
TO MEASUREX TO MEASUREX
36 OPERATOR STATION CONTROL MANAGER
27112 N CALENDER GREASE UNIT 19 27321 27322 20 N 27112
OREEL ROOM MAIN
15A 15A ELECTRIC PANEL
37

38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 27
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 25
SCHEMATIC DIAGRAM FOR STEEL CORD CALENDER CHK NEXT
AS tba
LINE MOTOR CONTROL CENTER BUILT JES SHT
No. 28
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

FROM 27-18 FROM 27-17


5

27141 27112
7

9
TB1-6 TB1-11
10
CONVEYOR/ CALENDER/
11 CALENDER COOLING DRUM WINDUP
E-STOP E-STOP E-STOP
ESR2 ESR3 ESR4 PLCESR PLCRSR CSR2 ESR EMERGENCY STOP RELAY
12 TB1-7 TB1-8 TB1-9 TB1-9 28064
28061 28062 28063 28065 28066 27112 31-21, 36-21, 41-21,
46-21, 51-21, 56-21
13 61-21, 66-21
1039-18 1039-31 1059-5 1012-5 1012-7 28-23
ESR1 ESR1
14
EMERGENCY STOP RELAY
1011A-12, 28-14, 28-21
15
28-8

16

17

18

19

CSR TB1-12
20 ESR1
27141 28161 28161 27112 COAST STOP RELAY
31-200, 36-20, 41-20, 46-20,
21 51-20, 56-20, 61-20, 66-20
CSR1
22
COAST STOP RELAY
111-40, 116-40, 121-40,
23 126-40, 131-40, 136-40
CSR2
24
COAST STOP RELAY
28-13, 140-40, 145-40,
25 150-40, 155-40, 160-40,
165-40, 1011A-14
26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 28
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 27
SCHEMATIC DIAGRAM FOR E-STOP CIRCUIT DRIVE PLC CHK NEXT
AS tba
CABINET BUILT JES SHT
No. 29
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

220VAC
6
FROM 27-20

7 TB1-13 TB1-14

8
27161 27112

10

11
PS1
GND L 220VAC N
12
INPUT

13 PE
R-B5G500-230
ACOPIAN
14 5 VOLT D.C
SUPPLY
15 5A

16
+VDC - VDC
OUT +SENSE - SENSE OUT
17

18

19

PE
20
29121 29122
21
TB1-80 TB1-87
22 TO 1018-30
TB1-81 TB1-88
23 TO 1018-30
TB1-82 TB1-89
24 TO 1019-30
TB1-83 TB1-90
25 TO 1019-30
TB1-84 TB1-91
TO
26
1012A-11, 1013-11, 1013A-11, 1014-11,
1014A-11, 1015-11, 1015A-11, 1016-11,
27 1016A-11, 1017-11, 1017A-11

28

29

30

PS2
31
GND L 220VAC N
INPUT
32
PE
A12H1700-230
33
ACOPIAN
12 VOLT D.C
34 SUPPLY
16A
35

+VDC - VDC
36
OUT +SENSE - SENSE OUT

37

38

39
PE
29291 29292
40

41 TB1-94 TB1-102
TO 1049-8,
1058-7
42 TB1-95 TB1-103
TO 1018-30
43 TB1-96 TB1-104
TO 1018-30
44 TB1-97 TB1-105
TO 1019-30
45 TB1-98 TB1-106
TO 1029B-5
46 TB1-99 TB1-107
TO
1037-25, 1037-36,
47 1037A-27, 1037A-37,

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 29
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 28
SCHEMATIC DIAGRAM FOR POWER DISTRIBUTION CHK NEXT
AS tba
DRIVE PLC CABINET BUILT JES SHT
No. 30
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3
MCP11

4
L1 301L1

5
380 VOLT
NAMPS L2 301L2
6 TO 31-5
HOR. BUS
7
L3 301L3

8 400A
600V
9
DC MOTOR
CB3 AC BLOWER MOTOR
10
M11 OL11
30064 30063
11
(T1)
30074 30073 1 /2HP
12 (T2)
FLA
(T3)
30084 30083
13
CB1
5A 30-33
30-33
14 480V

15
30094 30095

16
(H2) (H3) (H4)
17
(H1) (H5)
CB2
18 PT2
(TB120HI) 750VA (TB120LO)
30104 30105 30106
19
7A
277V (X1) (X3) (X2) (X4)
PE
20

21

22

23 MTR1

24

25
MTR2
26

27

28
MTR3

29

30

31

32
M11
OL11
33
30221
34
30-11
BLOWER
35 STARTER

36

37

38

39
30104
30106
40

TO TO
41
31-12 31-13

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 30
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 29
SCHEMATIC DIAGRAM FOR POWER CONTROL, AND CHK NEXT
AS tba
DRIVE I/O CALENDER #1 BUILT JES SHT
No. 31
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 EA1 (260A DRIVE MODULE)

3 TB TB
CH11 POWER POWER MOTOR DATA
4 F1
301L1 313L1 R/L1 A1 31039
6A
5 125 HP
380 VAC F2 400 VOLTS
301L2 313L2 S/L2
6 FROM 30-05 6A ___ FLA
DC MOTOR 1750 RPM (BASE)
7 F3
301L3 313L3 T/L3 A2 31069 ___ GEARIN RPM
6A ARM
8
(A2) (A1) ___ ROTATION
TB2-1 SHUNT FIELD 50 HZ (BASE)
U1 31099 ___ POWER FACTOR
9
(F1) (F2) (F3) (F4)
10 TB2-2
V1 31119
11 DRIVE APPLICATION DATA
DBR1
30104 V2 DB1 31031 31032
12 POWERFLEX DC DRIVE
Control 0.5 Ω PHASE II
13 Board P/S 365WATT
30106 U2 DB2 31051 DBR3 20P-41AD250RA0NNN
14 (120VAC) 0.5 Ω 150 HP
365WATT
PE 240 VDC IN
15
TB1 ___ FLA
PE
16 VAC OUTPUT
ANALOG IN 1 (+). 1 50 HZ (BASE)
17 TB2
100 % 90 SEC
ANALOG IN 1 (-) 2
DC MOTOR
18 11 INTERNAL 0V (GND)
THERMOGUARD ANALOG IN 2 (+) 3
TAS1 31279 TB1-6 31278
19 12 DIGITAL INPUT 1
CSR ANALOG IN 2 (-) 4
TB1-23 TB1-22 TB1-5 31291
20 TB1-4 13 DIGITAL INPUT 2
ESR ANALOG IN 3 (+) 5
TB1-1 30104DC TB1-20 28-21 TB1-21 30051 TB1-22
21 14 DIGITAL INPUT 3
ANALOG IN 3 (-) 6
28-12
22 15 DIGITAL INPUT 4
+10V POT REF 7
23 16 DIGITAL INPUT COMMON
-10V POT REF 8
24 17 NOT USED
POT COMMON 9
25 18 24V SUPPLY COMMON PE GROUND 10 DIGITAL ENCODER
26 31019
19 +24VDC SUPPLY
TB
27 20 PE GROUND 31212
EA3 ENCODER A A+ A+
28
31211
ENCODER A (NOT) A- A-
29 PROGRAMMING
TERMINAL 31202
ENCODER B B+ B+
30 TB3
31201
7 8 9 I ENCODER B (NOT) B- B-
31 4 5 6 DOOR MOUNTED 21 ANALOG OUTPUT 1 (+)
TERMINAL
1 2 3 ENCODER Z Z+ Z+
32 . 22 ANALOG OUTPUT 1 (-)
0 +/- O
ENCODER Z (NOT) Z- Z-
33 23 ANALOG OUTPUT 2 (+) 31018
+5/12-15V DC RETURN COM COM
34 24 ANALOG OUTPUT 2 (-) 31019
+5/12-15V DC POWER +V +V
35 25 DIGITAL OUTPUT COMMON
30221A 30221B PE
36 26 DIGITAL OUTPUT 1 TB4

37 27 DIGITAL OUTPUT 2 DIGITAL INPUT 5 31


31032 31019
38 28 DIGITAL OUTPUT 3 DIGITAL INPUT 6 32
30104 30221
39 29 DIGITAL OUTPUT 4 DIGITAL INPUT 7 33

40 31019
30 EXTERNAL +24V DC SUPPLY DIGITAL INPUT 8 34
120V BLOWER
41
STARTER
DIGITAL INPUT COMMON 35

42 STS
NOT USED 36
WARNING!!! 78
43 DIGITAL IN 4 – 6 HAS A DEFAULT PWR
37
SETTING OF 24 VDC. DAMAGE TO 79
44 38 WARNING!!!
MAIN CONTROL PCB WILL OCCUR 35
PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45 IF 115VAC IS APPLIED. 39
36 IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 40
75
MOD
ANALOG INPUT DIP SWITCH ENCODER MONITOR OF Z CHANNEL
47
ETHERNET RJ-45 SETTING
76 = 12 – 15V = 5V
48 NET = ON = OFF
VOLT ON ON ON
IP 192.168.1.100
OFF POSITION Z CHANNEL MONITORED
49 SUBNET 255.255.255.0 CURR X OFF X OFF X OFF ENC5 ENC12 ENC5 ENC12
S9 S10 S11 ON POSITION Z CHANNEL NOT MONITORED
50 906ENET1
S21 S20
POWERFLEX DC DRIVE SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

PHASE II 24-05-2010 31
9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
20P-41AD250RA0NNN FOR
24-05-2010
DRW DRAWING No. PREV
SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 30
SCHEMATIC DIAGRAM FOR 125 HP, BULETIN 1395 DRIVE CHK NEXT
AS tba
REGULATOR AND MOTOR CALENDER #1 BUILT JES SHT
No. 35
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3
MCP11

4
L1 351L1

5
380 VOLT
NAMPS L2 351L2
6 TO 36-5
HOR. BUS
7
L3 351L3

8 400A
600V
9
DC MOTOR
CB3 AC BLOWER MOTOR
10
M11 OL11
35064 35063
11
(T1)
35074 35073 1 /2HP
12 (T2)
FLA
(T3)
35084 35083
13
CB1
5A 35-33
35-33
14 480V

15
35094 35095

16
(H2) (H3) (H4)
17
(H1) (H5)
CB2
18 PT2
(TB120HI) 750VA (TB120LO)
35104 35105 35106
19
7A
277V (X1) (X3) (X2) (X4)
PE
20

21

22

23 MTR1

24

25
MTR2
26

27

28
MTR3

29

30

31

32
M11
OL11
33
35221
34
35-11
BLOWER
35 STARTER

36

37

38

39
35104
35106
40

TO TO
41
36-12 36-13

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 35
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 31
SCHEMATIC DIAGRAM FOR POWER CONTROL, AND CHK NEXT
AS tba
DRIVE I/O CALENDER #2 BUILT JES SHT
No. 36
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 EA1 (260A DRIVE MODULE)

3 TB TB
CH11 POWER POWER MOTOR DATA
4 F1
351L1 363L1 R/L1 A1 36039
6A
5 1 HP
380 VAC F2 400 VOLTS
351L2 363L2 S/L2
6 FROM 40-03 6A ___ FLA
DC MOTOR 1750 RPM (BASE)
7 F3
351L3 363L3 T/L3 A2 36069 ___ GEARIN RPM
6A ARM
8
(A2) (A1) ___ ROTATION
TB2-1 SHUNT FIELD 50 HZ (BASE)
U1 36099 ___ POWER FACTOR
9
(F1) (F2) (F3) (F4)
10 TB2-2
V1 36119
11 DRIVE APPLICATION DATA
DBR1
35104 V2 DB1 36031 36032
12 POWERFLEX DC DRIVE
Control 0.5 Ω PHASE II
13 Board P/S 365WATT
35106 U2 DB2 36051 DBR3 20P-41AD250RA0NNN
14 (120VAC) 0.5 Ω 150 HP
365WATT
PE 240 VDC IN
15
TB1 ___ FLA
PE
16 VAC OUTPUT
ANALOG IN 1 (+). 1 50 HZ (BASE)
17 TB2
100 % 90 SEC
ANALOG IN 1 (-) 2
DC MOTOR
18 11 INTERNAL 0V (GND)
THERMOGUARD ANALOG IN 2 (+) 3
TAS1 36279 TB1-6 36278
19 12 DIGITAL INPUT 1
CSR ANALOG IN 2 (-) 4
TB1-27 TB1-26 TB1-5 36291
20 TB1-4 13 DIGITAL INPUT 2
ESR ANALOG IN 3 (+) 5
TB1-1 35104DC TB1-24 28-21 TB1-25 35051 TB1-22
21 14 DIGITAL INPUT 3
ANALOG IN 3 (-) 6
28-12
22 15 DIGITAL INPUT 4
+10V POT REF 7
23 16 DIGITAL INPUT COMMON
-10V POT REF 8
24 17 NOT USED
POT COMMON 9
25 18 24V SUPPLY COMMON PE GROUND 10 DIGITAL ENCODER
26 36019
19 +24VDC SUPPLY
TB
27 20 PE GROUND 36212
EA3 ENCODER A A+ A+
28
36211
ENCODER A (NOT) A- A-
29 PROGRAMMING
TERMINAL 36202
ENCODER B B+ B+
30 TB3
36201
7 8 9 I ENCODER B (NOT) B- B-
31 4 5 6 DOOR MOUNTED 21 ANALOG OUTPUT 1 (+)
TERMINAL
1 2 3 ENCODER Z Z+ Z+
32 . 22 ANALOG OUTPUT 1 (-)
0 +/- O
ENCODER Z (NOT) Z- Z-
33 23 ANALOG OUTPUT 2 (+) 36018
+5/12-15V DC RETURN COM COM
34 24 ANALOG OUTPUT 2 (-) 36019
+5/12-15V DC POWER +V +V
35 25 DIGITAL OUTPUT COMMON
35221A 35221B PE
36 26 DIGITAL OUTPUT 1 TB4

37 27 DIGITAL OUTPUT 2 DIGITAL INPUT 5 31


36032 36019
38 28 DIGITAL OUTPUT 3 DIGITAL INPUT 6 32

39 35104 35221
29 DIGITAL OUTPUT 4 DIGITAL INPUT 7 33

40 36019
30 EXTERNAL +24V DC SUPPLY DIGITAL INPUT 8 34

41 120V BLOWER
DIGITAL INPUT COMMON 35
STARTER
42 STS
NOT USED 36
WARNING!!! 78
43 37
DIGITAL IN 4 – 6 HAS A DEFAULT 79
PWR
44 SETTING OF 24 VDC. DAMAGE TO 38 WARNING!!!
MAIN CONTROL PCB WILL OCCUR 35
PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45 39
IF 115VAC IS APPLIED. 36 IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 40
75
MOD
ANALOG INPUT DIP SWITCH ENCODER MONITOR OF Z CHANNEL
47
ETHERNET RJ-45 SETTING
76 = 12 – 15V = 5V
48 NET = ON = OFF
VOLT ON ON ON
IP 192.168.1.102
OFF POSITION Z CHANNEL MONITORED
49 SUBNET 255.255.255.0 CURR X OFF X OFF X OFF ENC5 ENC12 ENC5 ENC12
S9 S10 S11 ON POSITION Z CHANNEL NOT MONITORED
50 906ENET1
S21 S20
POWERFLEX DC SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

DRIVE PHASE II 24-05-2010 36


9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
20P-41AD250RA0NNN FOR
24-05-2010
DRW DRAWING No. PREV
SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 35
SCHEMATIC DIAGRAM FOR 125 HP, BULETIN 1395 DRIVE CHK NEXT
AS tba
REGULATOR AND MOTOR CALENDER #2 BUILT JES SHT
No. 40
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3
MCP11

4
L1 401L1

5
380 VOLT
NAMPS L2 401L2
6 TO 41-5
HOR. BUS
7
L3 401L3

8 400A
600V
9
DC MOTOR
CB3 AC BLOWER MOTOR
10
M11 OL11
40064 40063
11
(T1)
40074 40073 1 /2HP
12 (T2)
FLA
(T3)
40084 40083
13
CB1
5A 40-33
40-33
14 480V

15
40094 40095

16
(H2) (H3) (H4)
17
(H1) (H5)
CB2
18 PT2
(TB120HI) 750VA (TB120LO)
40104 40105 35106
19
7A
277V (X1) (X3) (X2) (X4)
PE
20

21

22

23 MTR1

24

25
MTR2
26

27

28
MTR3

29

30

31

32
M11
OL11
33
40221
34
40-11
BLOWER
35 STARTER

36

37

38

39
40104
40106
40

TO TO
41
41-12 41-13

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 40
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 36
SCHEMATIC DIAGRAM FOR POWER CONTROL, AND CHK NEXT
AS tba
DRIVE I/O CALENDER #3 BUILT JES SHT
No. 41
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 EA1 (260A DRIVE MODULE)

3 TB TB
CH11 POWER POWER MOTOR DATA
4 F1
401L1 413L1 R/L1 A1 41039
6A
5 125 HP
380 VAC F2 400 VOLTS
401L2 413L2 S/L2
6 FROM 40-03 6A ___ FLA
DC MOTOR 1750 RPM (BASE)
7 F3
401L3 413L3 T/L3 A2 41069 ___ GEARIN RPM
6A ARM
8
(A2) (A1) ___ ROTATION
TB2-1 SHUNT FIELD 50 HZ (BASE)
U1 41099 ___ POWER FACTOR
9
(F1) (F2) (F3) (F4)
10 TB2-2
V1 41119
11 DRIVE APPLICATION DATA
DBR1
40104 V2 DB1 41031 41032
12 POWERFLEX DC DRIVE
Control 0.5 Ω PHASE II
13 Board P/S 365WATT
40106 U2 DB2 41051 DBR3 20P-41AD250RA0NNN
14 (120VAC) 0.5 Ω 150 HP
365WATT
PE 240 VDC IN
15
TB1 ___ FLA
PE
16 VDC OUTPUT
ANALOG IN 1 (+). 1 50 HZ (BASE)
17 TB2
100 % 90 SEC
ANALOG IN 1 (-) 2
DC MOTOR
18 11 INTERNAL 0V (GND)
THERMOGUARD ANALOG IN 2 (+) 3
TAS1 41279 TB1-6 41278
19 12 DIGITAL INPUT 1
CSR ANALOG IN 2 (-) 4
TB1-31 TB1-30 TB1-5 41291
20 TB1-4 13 DIGITAL INPUT 2
ESR ANALOG IN 3 (+) 5
TB1-1 TB1-28 TB1-29 TB1-2
40104DC 28-21 40051
21 14 DIGITAL INPUT 3
ANALOG IN 3 (-) 6
28-12
22 15 DIGITAL INPUT 4
+10V POT REF 7
23 16 DIGITAL INPUT COMMON
-10V POT REF 8
24 17 NOT USED
POT COMMON 9
25 18 24V SUPPLY COMMON PE GROUND 10 DIGITAL ENCODER
26 41019
19 +24VDC SUPPLY
TB
27 20 PE GROUND 41212
EA3 ENCODER A A+ A+
28
41211
ENCODER A (NOT) A- A-
29 PROGRAMMING
TERMINAL 41202
ENCODER B B+ B+
30 TB3
41201
7 8 9 I ENCODER B (NOT) B- B-
31 4 5 6 DOOR MOUNTED 21 ANALOG OUTPUT 1 (+)
TERMINAL
1 2 3 ENCODER Z Z+ Z+
32 . 22 ANALOG OUTPUT 1 (-)
0 +/- O
ENCODER Z (NOT) Z- Z-
33 23 ANALOG OUTPUT 2 (+) 41018
+5/12-15V DC RETURN COM COM
34 24 ANALOG OUTPUT 2 (-) 41019
+5/12-15V DC POWER +V +V
35 25 DIGITAL OUTPUT COMMON
40221A 40221B PE
36 26 DIGITAL OUTPUT 1 TB4

37 27 DIGITAL OUTPUT 2 DIGITAL INPUT 5 31


41032 41019
38 28 DIGITAL OUTPUT 3 DIGITAL INPUT 6 32
40104 40221
39 29 DIGITAL OUTPUT 4 DIGITAL INPUT 7 33

40 41019
30 EXTERNAL +24V DC SUPPLY DIGITAL INPUT 8 34
120V BLOWER
41 STARTER
DIGITAL INPUT COMMON 35

42 STS
NOT USED 36
WARNING!!! 78
43 37
DIGITAL IN 4 – 6 HAS A DEFAULT 79
PWR
44 SETTING OF 24 VDC. DAMAGE TO 38 WARNING!!!
MAIN CONTROL PCB WILL OCCUR 35
PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45 39
IF 115VAC IS APPLIED. 36 IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 40
75
MOD
ANALOG INPUT DIP SWITCH ENCODER MONITOR OF Z CHANNEL
47
ETHERNET RJ-45 SETTING
76 = 12 – 15V = 5V
48 NET = ON = OFF
VOLT ON ON ON
IP 192.168.1.104
OFF POSITION Z CHANNEL MONITORED
49 SUBNET 255.255.255.0 CURR X OFF X OFF X OFF ENC5 ENC12 ENC5 ENC12
S9 S10 S11 ON POSITION Z CHANNEL NOT MONITORED
50 906ENET1
S21 S20
POWERFLEX DC SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

DRIVE PHASE II 24-05-2010 41


9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
20P-41AD250RA0NNN FOR
24-05-2010
DRW DRAWING No. PREV
SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 40
SCHEMATIC DIAGRAM FOR 125 HP, BULETIN 1395 DRIVE CHK NEXT
AS tba
REGULATOR AND MOTOR CALENDER #3 BUILT JES SHT
No. 45
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3
MCP11

4
L1 451L1

5
380 VOLT
NAMPS L2 451L2
6 TO 46-5
HOR. BUS
7
L3 451L3

8 400A
600V
9
DC MOTOR
CB3 AC BLOWER MOTOR
10
M11 OL1
45064 45063
11
(T1)
45074 45073 1 /2HP
12 (T2)
FLA
(T3)
45084 45083
13
CB1
5A 45-33
45-33
14 480V

15
45094 45095

16
(H2) (H3) (H4)
17
(H1) (H5)
CB2
18 PT2
(TB120HI) 750VA (TB120LO)
45104 45105 45106
19
7A
277V (X1) (X3) (X2) (X4)
PE
20

21

22

23 MTR1

24

25
MTR2
26

27

28
MTR3

29

30

31

32
M11
OL11
33
45221
34
45-11
BLOWER
35 STARTER

36

37

38

39
45104
45106
40

TO TO
41
46-12 46-13

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 45
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 41
SCHEMATIC DIAGRAM FOR POWER CONTROL, AND CHK NEXT
AS tba
DRIVE I/O CALENDER #4 BUILT JES SHT
No. 46
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 EA1 (260A DRIVE MODULE)

3 TB TB
CH11 POWER POWER MOTOR DATA
4 F1
451L1 463L1 R/L1 A1 46039
6A
5 125 HP
380 VAC F2 400 VOLTS
451L2 463L2 S/L2
6 FROM 40-03 6A ___ FLA
DC MOTOR 1750 RPM (BASE)
7 F3
451L3 463L3 T/L3 A2 46069 ___ GEARIN RPM
6A ARM
8
(A2) (A1) ___ ROTATION
TB2-1 SHUNT FIELD 50 HZ (BASE)
U1 46099 ___ POWER FACTOR
9
(F1) (F2) (F3) (F4)
10 TB2-2
V1 46119
11 DRIVE APPLICATION DATA
DBR1
45104 V2 DB1 46031 46032
12 POWERFLEX DC DRIVE
Control 0.5 Ω PHASE II
13 Board P/S 365WATT
45106 U2 DB2 46051 DBR3 20P-41AD250RA0NNN
14 (120VAC) 0.5 Ω 150 HP
365WATT
PE 240 VDC IN
15
TB1 ___ FLA
PE
16 VAC OUTPUT
ANALOG IN 1 (+). 1 50 HZ (BASE)
17 TB2
100 % 90 SEC
ANALOG IN 1 (-) 2
DC MOTOR
18 11 INTERNAL 0V (GND)
THERMOGUARD ANALOG IN 2 (+) 3
TAS1 46279 TB1-6 46278
19 12 DIGITAL INPUT 1
CSR ANALOG IN 2 (-) 4
TB1-35 TB1-34 TB1-5 46291
20 TB1-4 13 DIGITAL INPUT 2
ESR ANALOG IN 3 (+) 5
TB1-1 TB1-32 TB1-33 TB1-2
45104 28-21 45051
21 14 DIGITAL INPUT 3
ANALOG IN 3 (-) 6
28-12
22 15 DIGITAL INPUT 4
+10V POT REF 7
23 16 DIGITAL INPUT COMMON
-10V POT REF 8
24 17 NOT USED
POT COMMON 9
25 18 24V SUPPLY COMMON PE GROUND 10 DIGITAL ENCODER
46019
26 19 +24VDC SUPPLY
TB
27 20 PE GROUND 46212
EA3 ENCODER A A+ A+
28
46211
ENCODER A (NOT) A- A-
29 PROGRAMMING
TERMINAL 46202
ENCODER B B+ B+
30 TB3
46201
7 8 9 I ENCODER B (NOT) B- B-
31 4 5 6 DOOR MOUNTED 21 ANALOG OUTPUT 1 (+)
TERMINAL
1 2 3 ENCODER Z Z+ Z+
32 . 22 ANALOG OUTPUT 1 (-)
0 +/- O
ENCODER Z (NOT) Z- Z-
33 23 ANALOG OUTPUT 2 (+) 46018
+5/12-15V DC RETURN COM COM
34 24 ANALOG OUTPUT 2 (-) 46019
+5/12-15V DC POWER +V +V
35 25 DIGITAL OUTPUT COMMON
45104A 45104B PE
36 26 DIGITAL OUTPUT 1 TB4

37 27 DIGITAL OUTPUT 2 DIGITAL INPUT 5 31


46032 46019
38 28 DIGITAL OUTPUT 3 DIGITAL INPUT 6 32
45104 45221
39 29 DIGITAL OUTPUT 4 DIGITAL INPUT 7 33
46019
40 30 EXTERNAL +24V DC SUPPLY DIGITAL INPUT 8 34
120V BLOWER
41 STARTER
DIGITAL INPUT COMMON 35

42 STS
NOT USED 36
WARNING!!! 78
43 37
DIGITAL IN 4 – 6 HAS A DEFAULT 79
PWR
44 SETTING OF 24 VDC. DAMAGE TO 38 WARNING!!!
MAIN CONTROL PCB WILL OCCUR 35
PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45 39
IF 115VAC IS APPLIED. 36 IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 40
75
MOD
ANALOG INPUT DIP SWITCH ENCODER MONITOR OF Z CHANNEL
47
ETHERNET RJ-45 SETTING
76 = 12 – 15V = 5V
48 NET = ON = OFF
VOLT ON ON ON
IP 192.168.1.106
OFF POSITION Z CHANNEL MONITORED
49 SUBNET 255.255.255.0 CURR X OFF X OFF X OFF ENC5 ENC12 ENC5 ENC12
S9 S10 S11 ON POSITION Z CHANNEL NOT MONITORED
50 906ENET1
S21 S20
POWERFLEX DC SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

DRIVE PHASE II 24-05-2010 46


9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
20P-41AD250RA0NNN FOR
24-05-2010
DRW DRAWING No. PREV
SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 45
SCHEMATIC DIAGRAM FOR 125 HP, BULETIN 1395 DRIVE CHK NEXT
AS tba
REGULATOR AND MOTOR CALENDER #4 BUILT JES SHT
No. 50
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

1
BC
TB13-1
CB4 50011 50012 BRAKE SOLENOID
2
50-29
BC
3 TB13-2
MCP11 50021 50022
50-29
4 5A, 480V
L1 501L1

5
380 VOLT
NAMPS L2 501L2
6 TO 51-5
HOR. BUS
7
L3 501L3

8 400A
600V
9
DC MOTOR
CB3 AC BLOWER MOTOR
10
M11 OL1
50064 50063
11
(T1)
50074 50073 1 /2HP
12 (T2)
FLA
(T3)
50084 50083
13
CB1
5A 50-33
50-33
14 480V

15
50094 50095

16
(H2) (H3) (H4)
17
(H1) (H5)
CB2
18 PT2
(TB120HI) 750VA (TB120LO)
50104 50105 50106
19
7A
277V (X1) (X3) (X2) (X4)
PE
20

21

22

23 MTR1

24

25
MTR2
26

27

28
BC
FROM 50191 50-2, 50-3
29
50-11

30 BRAKE
CONTACTOR
31

32
M11
OL11
33
50221
34
50-11
BLOWER
35 STARTER

36

37

38

39
50104
50106
40

TO TO
41
51-12 51-13

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 50
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 46
SCHEMATIC DIAGRAM FOR POWER CONTROL, AND CHK NEXT
AS tba
DRIVE I/O POST TENSION PULL ROLL BUILT JES SHT
No. 51
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 EA1 (260A DRIVE MODULE)

3 TB TB
CH11 POWER POWER MOTOR DATA
4 F1
501L1 513L1 R/L1 A1 51039
6A
5 40 HP
380 VAC F2 380 VOLTS
501L2 513L2 S/L2
6 FROM 40-03 6A ___ FLA
DC MOTOR 1500 RPM (BASE)
7 F3
501L3 513L3 T/L3 A2 51069 ___ GEARIN RPM
6A ARM
8
(A2) (A1) ___ ROTATION
TB2-1 SHUNT FIELD 50 HZ (BASE)
U1 51099 ___ POWER FACTOR
9
(F1) (F2) (F3) (F4)
10 TB2-2
V1 51119
11 DRIVE APPLICATION DATA
DBR1
50104 V2 DB1 51031 51032
12 POWERFLEX DC DRIVE
Control 2.6 Ω PHASE II
13 Board P/S 345WATT
50106 U2 DB2 51051 DBR3 20P-41AD086RA0NNN
14 (120VAC) 2.6 Ω 50 HP
345WATT
PE 240 VDC IN
15
TB1 ___ FLA
PE COOLING DRUM
16 50331 TB13-18 400 VAC OUTPUT
ANALOG IN 1 (+). 1 TENSION 50 HZ (BASE)
17 TB2 50351 TB13-19 FEEDBACK
100 % 90 SEC
ANALOG IN 1 (-) 2 1-10VDC
DC MOTOR TB13-20 0-2000KG
18 11 INTERNAL 0V (GND)
THERGUARD ANALOG IN 2 (+) 3
TAS1 51279 TB13-9 51278
19 SHD
12 DIGITAL INPUT 1
CSR ANALOG IN 2 (-) 4
TB1-39 TB1-38 TB13-8 51291
20 TB13-7 13 DIGITAL INPUT 2
ESR ANALOG IN 3 (+) 5
TB13-5 50104DC TB1-36 TB1-37 TB13-6
28-21 50051
21 14 DIGITAL INPUT 3
ANALOG IN 3 (-) 6
28-12
22 15 DIGITAL INPUT 4
+10V POT REF 7
23 16 DIGITAL INPUT COMMON
-10V POT REF 8
24 17 NOT USED
POT COMMON 9
25 18 24V SUPPLY COMMON PE GROUND 10 DIGITAL ENCODER
26 51019
19 +24VDC SUPPLY
TB
27 20 PE GROUND 51212
EA3 ENCODER A A+ A+
28
51211
ENCODER A (NOT) A- A-
29 PROGRAMMING
TERMINAL 51202
ENCODER B B+ B+
30 TB3
51201
7 8 9 I ENCODER B (NOT) B- B-
31 4 5 6 DOOR MOUNTED 21 ANALOG OUTPUT 1 (+)
TERMINAL
1 2 3 ENCODER Z Z+ Z+
32 . 22 ANALOG OUTPUT 1 (-)
0 +/- O
ENCODER Z (NOT) Z- Z-
33 23 ANALOG OUTPUT 2 (+) 51018
+5/12-15V DC RETURN COM COM
34 24 ANALOG OUTPUT 2 (-)
50104 50191 51019
+5/12-15V DC POWER +V +V
35 25 DIGITAL OUTPUT COMMON
50191A 50191B PE
36 26 DIGITAL OUTPUT 1 TB4
120V BREAK
37 CONTACTOR RELAY
27 DIGITAL OUTPUT 2 DIGITAL INPUT 5 31
51032 51019
38 28 DIGITAL OUTPUT 3 DIGITAL INPUT 6 32
50104 50221
39 29 DIGITAL OUTPUT 4 DIGITAL INPUT 7 33

40 51019
30 EXTERNAL +24V DC SUPPLY DIGITAL INPUT 8 34
120V BLOWER
41 STATER
DIGITAL INPUT COMMON 35

42 STS
NOT USED 36
78
43 WARNING!!! PWR
37
79
44
DIGITAL IN 4 – 6 HAS A DEFAULT
51035
38 WARNING!!!
SETTING OF 24 VDC. DAMAGE TO 35
45 PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
MAIN CONTROL PCB WILL OCCUR 51036 51018
39
36 IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 IF 115VAC IS APPLIED. 40
51075 MOD MONITOR OF Z CHANNEL
75 ANALOG INPUT DIP SWITCH ENCODER
47
51076 51018 ETHERNET RJ-45 SETTING
76 = 12 – 15V = 5V
48 NET = ON = OFF
VOLT ON ON ON
IP 192.168.1.108
OFF POSITION Z CHANNEL MONITORED
49 SUBNET 255.255.255.0 CURR X OFF X OFF X OFF ENC5 ENC12 ENC5 ENC12
S9 S10 S11 ON POSITION Z CHANNEL NOT MONITORED
50 906ENET1
S21 S20
POWERFLEX DC SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

DRIVE PHASE II 24-05-2010 51


9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
20P-41AD086RA0NNN FOR
24-05-2010
DRW DRAWING No. PREV
SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 50
SCHEMATIC DIAGRAM FOR 40 HP, BULETIN 1395 DRIVE CHK NEXT
AS tba
REGULATOR AND MOTOR COOLING DRUMS BUILT JES SHT
No. 55
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

1
BC
TB13-1
CB4 55011 55012 BRAKE SOLENOID
2
55-29
BC
3 TB13-2
MCP11 55021 55022
55-29
4 5A, 480V
L1 551L1

5
380 VOLT
NAMPS L2 551L2
6 TO 56-5
HOR. BUS
7
L3 551L3

8 400A
600V
9
DC MOTOR
CB3 AC BLOWER MOTOR
10
M11 OL1
55064 55063
11
(T1)
55074 55073 1 /2HP
12 (T2)
FLA
(T3)
55084 55083
13
CB1
5A 55-33
55-33
14 480V

15
55094 55095

16
(H2) (H3) (H4)
17
(H1) (H5)
CB2
18 PT2
(TB120HI) 750VA (TB120LO)
55104 55105 55106
19
7A
277V (X1) (X3) (X2) (X4)
PE
20

21

22

23 MTR1

24

25
MTR2
26

27

28
BC
FROM 55191 55-2, 55-3
29
55-11

30 BRAKE
CONTACTOR
31

32
M11
OL11
33
55221
34
55-11
BLOWER
35 STARTER

36

37

38

39
55104
55106
40

TO TO
41
56-12 56-13

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 55
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 51
SCHEMATIC DIAGRAM FOR POWER CONTROL, AND CHK NEXT
AS tba
DRIVE I/O WINDUP PULL ROLL BUILT JES SHT
No. 56
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 EA1 (260A DRIVE MODULE)

3 TB TB
CH11 POWER POWER MOTOR DATA
4 F1
551L1 563L1 R/L1 A1 56039
6A
5 7.5 HP
380 VAC F2 400 VOLTS
551L2 563L2 S/L2
6 FROM 40-03 6A ___ FLA
DC MOTOR 1750 RPM (BASE)
7 F3
551L3 563L3 T/L3 A2 56069 ___ GEARIN RPM
6A ARM
8
(A2) (A1) ___ ROTATION
TB2-1 SHUNT FIELD 50 HZ (BASE)
U1 56099 ___ POWER FACTOR
9
(F1) (F2) (F3) (F4)
10 TB2-2
V1 56119
11 DRIVE APPLICATION DATA
DBR1
55104 V2 DB1 56031
12 POWERFLEX DC DRIVE
Control 270 Ω PHASE II
13 Board P/S 350WATT
55106 U2 DB2 56051 20P-41AD019RA0NNN
14 (120VAC) 10 HP
PE 240 VDC IN
15
TB1 ___ FLA
PE
16 VAC OUTPUT
ANALOG IN 1 (+). 1 50 HZ (BASE)
17 TB2
100 % 90 SEC
ANALOG IN 1 (-) 2
DC MOTOR
18 11 INTERNAL 0V (GND)
THERGUARD ANALOG IN 2 (+) 3
TAS1 56279 TB13-9 56278
19 12 DIGITAL INPUT 1
CSR ANALOG IN 2 (-) 4
TB1-43 TB1-42 TB13-8 56291
20 TB13-7 13 DIGITAL INPUT 2
ESR ANALOG IN 3 (+) 5
TB13-5 55104DC TB1-40 TB1-41 TB13-6
28-21 55051
21 14 DIGITAL INPUT 3
ANALOG IN 3 (-) 6
28-12
22 15 DIGITAL INPUT 4
+10V POT REF 7
23 16 DIGITAL INPUT COMMON
-10V POT REF 8
24 17 NOT USED
POT COMMON 9
25 18 24V SUPPLY COMMON PE GROUND 10 DIGITAL ENCODER
26 19 +24VDC SUPPLY
TB
27 20 PE GROUND 56212
EA3 ENCODER A A+ A+
28
56019 56211
ENCODER A (NOT) A- A-
29 PROGRAMMING
TERMINAL 56202
ENCODER B B+ B+
30 TB3
56201
7 8 9 I ENCODER B (NOT) B- B-
31 4 5 6 DOOR MOUNTED 21 ANALOG OUTPUT 1 (+)
TERMINAL
1 2 3 ENCODER Z Z+ Z+
32 . 22 ANALOG OUTPUT 1 (-)
0 +/- O
ENCODER Z (NOT) Z- Z-
33 23 ANALOG OUTPUT 2 (+) 56018
+5/12-15V DC RETURN COM COM
34 24 ANALOG OUTPUT 2 (-) 56019
+5/12-15V DC POWER +V +V
35 55104 55191
25 DIGITAL OUTPUT COMMON
55191A 55191B PE
36 26 DIGITAL OUTPUT 1 TB4

37 110V BREAK RELAY


27 DIGITAL OUTPUT 2 DIGITAL INPUT 5 31
CONTACTOR
56032 56019
38 28 DIGITAL OUTPUT 3 DIGITAL INPUT 6 32
55104 55221
39 29 DIGITAL OUTPUT 4 DIGITAL INPUT 7 33

40 56019
30 EXTERNAL +24V DC SUPPLY DIGITAL INPUT 8 34
120V BLOWER
41 STARTER
DIGITAL INPUT COMMON 35

42 STS
NOT USED 36
78
43 WARNING!!! 37
PWR
DIGITAL IN 4 – 6 HAS A DEFAULT 79
44
SETTING OF 24 VDC. DAMAGE TO 56035
38 WARNING!!!
35
45 MAIN CONTROL PCB WILL OCCUR PORT
39
DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
56036 56018
IF 115VAC IS APPLIED. 36 IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 40
56075 MOD MONITOR OF Z CHANNEL
75 ANALOG INPUT DIP SWITCH ENCODER
47
56076 56018 ETHERNET RJ-45 SETTING
76 = 12 – 15V = 5V
48 NET = ON = OFF
VOLT ON ON ON
IP 192.168.1.110
OFF POSITION Z CHANNEL MONITORED
49 SUBNET 255.255.255.0 CURR X OFF X OFF X OFF ENC5 ENC12 ENC5 ENC12
S9 S10 S11 ON POSITION Z CHANNEL NOT MONITORED
50 906ENET1
S21 S20
POWERFLEX DC SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

DRIVE PHASE II 24-05-2010 56


9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
20P-41AD019RA0NNN FOR
24-05-2010
DRW DRAWING No. PREV
SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 55
SCHEMATIC DIAGRAM FOR 40 HP, BULETIN 1395 DRIVE CHK NEXT
AS tba
REGULATOR AND MOTOR WINDUP PULL ROLL BUILT JES SHT
No. 60
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

1
BC
TB13-1
CB4 60011 60012 BRAKE SOLENOID
2
60-29
BC
3 TB13-2
MCP11 60021 60022
60-29
4 5A, 480V
L1 601L1

5
380 VOLT
NAMPS L2 601L2
6 TO 60-5
HOR. BUS
7
L3 601L3

8 400A
600V
9
DC MOTOR
CB3 AC BLOWER MOTOR
10
M11 OL11
60064 60063
11
(T1)
60074 60073 1 /2HP
12 (T2)
0.9 FLA
(T3)
60084 60083
13
CB1
5A 60-33
60-33
14 480V

15
60094 60095

16
(H2) (H3) (H4)
17
(H1) (H5)
CB2
18 PT2
(TB120HI) 750VA (TB120LO)
60104 60105 60106
19
7A
277V (X1) (X3) (X2) (X4)
PE
20

21

22

23 MTR1

24

25
MTR2
26

27

28
BC
FROM 60191 60-2, 60-3
29
60-11

30 BRAKE
CONTACTOR
31

32
M11
OL11
33
60221
34
60-11
BLOWER
35 STARTER

36

37

38

39
60104
60106
40

TO TO
41
61-12 61-13

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 60
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 56
SCHEMATIC DIAGRAM FOR POWER CONTROL, AND CHK NEXT
AS tba
DRIVE I/O WINDUP A BUILT JES SHT
No. 61
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 EA1 (260A DRIVE MODULE)

3 TB TB
CH11 POWER POWER MOTOR DATA
4 F1
601L1 613L1 R/L1 A1 61039
6A
5 40 HP
380 VAC F2 400 VOLTS
601L2 613L2 S/L2
6 FROM 40-03 6A ___ FLA
DC MOTOR 1750 RPM (BASE)
7 F3
601L3 613L3 T/L3 A2 61069 ___ GEARIN RPM
6A ARM
8
(A2) (A1) ___ ROTATION
TB2-1 SHUNT FIELD 50 HZ (BASE)
U1 61099 ___ POWER FACTOR
9
(F1) (F2) (F3) (F4)
10 TB2-2
V1 61119
11 DRIVE APPLICATION DATA
DBR1
60104 V2 DB1 61031 61032
12 POWERFLEX DC DRIVE
Control 2.6 Ω PHASE II
13 Board P/S 345WATT
60106 U2 DB2 61051 DBR3 20P-41AD086RA0NNN
14 (120VAC) 2.6 Ω 50 HP
345WATT
PE 240 VDC IN
15
TB1 ___ FLA
PE WINDUP
16 60331 TB13-18 VAC OUTPUT
ANALOG IN 1 (+). 1 TENSION 50 HZ (BASE)
17 TB2 60351 TB13-19 FEEDBACK
100 % 90 SEC
ANALOG IN 1 (-) 2 1-10VDC
DC MOTOR TB13-20 0-200KG
18 11 INTERNAL 0V (GND)
THERMOGUARD ANALOG IN 2 (+) 3
TAS1 61279 TB13-9 61278
19 SHD
12 DIGITAL INPUT 1
CSR ANALOG IN 2 (-) 4
TB1-47 TB1-46 TB13-8 61291
20 TB13-7 13 DIGITAL INPUT 2
ESR ANALOG IN 3 (+) 5
TB13-5 60104DC TB1-44 TB1-45 TB13-6
28-21 60051
21 14 DIGITAL INPUT 3
ANALOG IN 3 (-) 6
28-12
22 15 DIGITAL INPUT 4
+10V POT REF 7
23 16 DIGITAL INPUT COMMON
-10V POT REF 8
24 17 NOT USED
POT COMMON 9
25 18 24V SUPPLY COMMON PE GROUND 10 DIGITAL ENCODER
26 61019
19 +24VDC SUPPLY
TB
27 20 PE GROUND 61212
EA3 ENCODER A A+ A+
28
61211
ENCODER A (NOT) A- A-
29 PROGRAMMING
TERMINAL 61202
ENCODER B B+ B+
30 TB3
61201
7 8 9 I ENCODER B (NOT) B- B-
31 4 5 6 DOOR MOUNTED 21 ANALOG OUTPUT 1 (+)
TERMINAL
1 2 3 ENCODER Z Z+ Z+
32 . 22 ANALOG OUTPUT 1 (-)
0 +/- O
ENCODER Z (NOT) Z- Z-
33 23 ANALOG OUTPUT 2 (+) 61018
+5/12-15V DC RETURN COM COM
34 24 ANALOG OUTPUT 2 (-)
60104 60191 61019
+5/12-15V DC POWER +V +V
35 25 DIGITAL OUTPUT COMMON
60191A 60191A PE
36 26 DIGITAL OUTPUT 1 TB4
120V BREAK
37 CONTACTOR
27 DIGITAL OUTPUT 2 DIGITAL INPUT 5 31
61032 61019
38 28 DIGITAL OUTPUT 3 DIGITAL INPUT 6 32
60104 60221
39 29 DIGITAL OUTPUT 4 DIGITAL INPUT 7 33

40 61019
30 EXTERNAL +24V DC SUPPLY DIGITAL INPUT 8 34
120V BLOWER
41 STARTER
DIGITAL INPUT COMMON 35

42 STS
RELAY OUTPUT 36
WARNING!!! 78
43 37
DIGITAL IN 4 – 6 HAS A DEFAULT 79
PWR
44 SETTING OF 24 VDC. DAMAGE TO 38 WARNING!!!
61035
MAIN CONTROL PCB WILL OCCUR 35
PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45 39
IF 115VAC IS APPLIED. 61036 61018
36 IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 40
61075 MOD MONITOR OF Z CHANNEL
75 ANALOG INPUT DIP SWITCH ENCODER
47
61076 61018 ETHERNET RJ-45 SETTING
76 = 12 – 15V = 5V
48 NET = ON = OFF
VOLT ON ON ON
IP 192.168.1.112
OFF POSITION Z CHANNEL MONITORED
49 SUBNET 255.255.255.0 CURR X OFF X OFF X OFF ENC5 ENC12 ENC5 ENC12
S9 S10 S11 ON POSITION Z CHANNEL NOT MONITORED
50 906ENET1
S21 S20
POWERFLEX DC SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

DRIVE PHASE II 24-05-2010 61


9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
20P-41AD086RA0NNN FOR
24-05-2010
DRW DRAWING No. PREV
SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 60
SCHEMATIC DIAGRAM FOR 40 HP, BULETIN 1395 DRIVE CHK NEXT
AS tba
REGULATOR AND MOTOR WINDUP A BUILT JES SHT
No. 65
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

1
BC
TB13-1
CB4 65011 65012 BRAKE SOLENOID
2
65-29
BC
3 TB13-2
MCP11 65021 65022
65-29
4 5A, 480V
L1 651L1

5
380 VOLT
NAMPS L2 651L2
6 TO 66-5
HOR. BUS
7
L3 651L3

8 400A
600V
9
DC MOTOR
CB3 AC BLOWER MOTOR
10
M11 OL11
65064 65063
11
(T1)
65074 65073 1 /2HP
12 (T2)
0.9 FLA
(T3)
65084 65083
13
CB1
5A 65-33
65-33
14 480V

15
65094 65095

16
(H2) (H3) (H4)
17
(H1) (H5)
CB2
18 PT2
(TB120HI) 750VA (TB120LO)
65104 65105 65106
19
7A
277V (X1) (X3) (X2) (X4)
PE
20

21

22

23 MTR1

24

25
MTR2
26

27

28
BC
FROM 65191 65-2, 65-3
29
65-11

30 BRAKE
CONTACTOR
31

32
M11
OL11
33
60221
34
65-11
BLOWER
35 STARTER

36

37

38

39
65104
65106
40

TO TO
41
66-12 66-13

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 60
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 56
SCHEMATIC DIAGRAM FOR POWER CONTROL, AND CHK NEXT
AS tba
DRIVE I/O WINDUP A BUILT JES SHT
No. 61
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 EA1 (260A DRIVE MODULE)

3 TB TB
CH11 POWER POWER MOTOR DATA
4 F1
651L1 663L1 R/L1 A1 66039
6A
5 40 HP
380 VAC F2 400 VOLTS
651L2 663L2 S/L2
6 FROM 40-03 6A ___ FLA
DC MOTOR 1750 RPM (BASE)
7 F3
651L3 663L3 T/L3 A2 66069 ___ GEARIN RPM
6A ARM
8
(A2) (A1) ___ ROTATION
TB2-1 SHUNT FIELD 50 HZ (BASE)
U1 66099 ___ POWER FACTOR
9
(F1) (F2) (F3) (F4)
10 TB2-2
V1 66119
11 DRIVE APPLICATION DATA
DBR1
65104 V2 DB1 66031 66032
12 POWERFLEX DC DRIVE
Control 2.60 Ω PHASE II
13 Board P/S 345WATT
65106 U2 DB2 66051 DBR3 20P-41AD019RA0NNN
14 (120VAC) 2.6 Ω 50 HP
345WATT
PE 460 VAC IN
15
TB1 ___ FLA
PE WINDUP
16 60331 TB13-18 400 VAC OUTPUT
ANALOG IN 1 (+). 1 TENSION 50 HZ (BASE)
17 TB2 60351 TB13-19 FEEDBACK
100 % 90 SEC
ANALOG IN 1 (-) 2 1-10VDC
DC MOTOR TB13-20 0-200KG
18 11 INTERNAL 0V (GND)
THERMOGUARD ANALOG IN 2 (+) 3
TAS1 66279 TB13-9 66278
19 SHD
12 DIGITAL INPUT 1
CSR ANALOG IN 2 (-) 4
TB1-51 TB1-50 TB13-8 66291
20 TB13-7 13 DIGITAL INPUT 2
ESR ANALOG IN 3 (+) 5
TB13-5 65104DC TB1-48 TB1-49 TB13-6
28-21 65051
21 14 DIGITAL INPUT 3
ANALOG IN 3 (-) 6
28-12
22 15 DIGITAL INPUT 4
+10V POT REF 7
23 16 DIGITAL INPUT COMMON
-10V POT REF 8
24 17 NOT USED
POT COMMON 9
25 18 24V SUPPLY COMMON PE GROUND 10 DIGITAL ENCODER
26 66019
19 +24VDC SUPPLY
TB
27 20 PE GROUND 66212
EA3 ENCODER A A+ A+
28
66211
ENCODER A (NOT) A- A-
29 PROGRAMMING
TERMINAL 66202
ENCODER B B+ B+
30 TB3
66201
7 8 9 I ENCODER B (NOT) B- B-
31 4 5 6 DOOR MOUNTED 21 ANALOG OUTPUT 1 (+)
TERMINAL
1 2 3 ENCODER Z Z+ Z+
32 . 22 ANALOG OUTPUT 1 (-)
0 +/- O
ENCODER Z (NOT) Z- Z-
33 23 ANALOG OUTPUT 2 (+) 66018
+5/12-15V DC RETURN COM COM
34 24 ANALOG OUTPUT 2 (-)
65104 65191 66019
+5/12-15V DC POWER +V +V
35 25 DIGITAL OUTPUT COMMON
65221A 65221B PE
36 26 DIGITAL OUTPUT 1 TB4
110V BREAK
37 CONTACTOR RELAY
27 DIGITAL OUTPUT 2 DIGITAL INPUT 5 31
66032 66019
38 28 DIGITAL OUTPUT 3 DIGITAL INPUT 6 32
65104 65221
39 29 DIGITAL OUTPUT 4 DIGITAL INPUT 7 33

40 66019
30 EXTERNAL +24V DC SUPPLY DIGITAL INPUT 8 34
110V BLOWER
41 STATER
DIGITAL INPUT COMMON 35

42 STS
RELAY OUTPUT 36
WARNING!!! 78
43 DIGITAL IN 4 – 6 HAS A DEFAULT PWR
37
SETTING OF 24 VDC. DAMAGE TO 79
44
66035
38 WARNING!!!
MAIN CONTROL PCB WILL OCCUR 35
PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45 IF 115VAC IS APPLIED. 66036 66018
39
36 IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 40
66075 MOD MONITOR OF Z CHANNEL
75 ANALOG INPUT DIP SWITCH ENCODER
47
66076 66018 ETHERNET RJ-45 SETTING
76 = 12 – 15V = 5V
48 NET = ON = OFF
VOLT ON ON ON
IP 192.168.1.114
OFF POSITION Z CHANNEL MONITORED
49 SUBNET 255.255.255.0 CURR X OFF X OFF X OFF ENC5 ENC12 ENC5 ENC12
S9 S10 S11 ON POSITION Z CHANNEL NOT MONITORED
50 906ENET1
S21 S20
POWERFLEX DC SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

DRIVE PHASE II 24-05-2010 66


9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
20P-41AD019RA0NNN FOR
24-05-2010
DRW DRAWING No. PREV
SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 65
SCHEMATIC DIAGRAM FOR 40 HP, BULETIN 1395 DRIVE CHK NEXT
AS tba
REGULATOR AND MOTOR WINDUP B BUILT JES SHT
No. 110
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 110
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 66
SPARE CHK NEXT
AS tba
BUILT JES SHT
111
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 TB TB
POWER POWER UPPER FEED CONV
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 111089 111089
6A
5 1 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 111099 111099 M
6 FROM 20-34 6A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 111109 111109 T3 ___ GEARIN RPM
6A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9

10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD5P0A0EYNAEANE
14 F3 3 HP
111152
6A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 111151 111153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3

20 4 DIGITAL OUT ½ COM ANALOG IN 2 COMM. 4

21 5 DIGITAL OUT 2 ANALOG IN 2 (+/-) 5

22 6 RELAY OUT 3 (NC) ANALOG IN3 (NTC-) COMM. 6

23 7 RELAY OUT 3 COM ANALOG IN3 (NTC+) 7

24 8 RELAY OUT 3 (NO) SHIELD 8

25 ANALOG OUT 1 (-) 9

26 ANALOG OUT 1 (+) 10


HIM
27 ANALOG OUT 2 (-) 11

28 ANALOG OUT 2 (+) 12


7 8 9 I
4 5 6
29
1 2 3
30 . 0 +/- O

31
TB2 TB1
32

33 9 DIGITAL IN 1-3 COM +10VDC REFERENCE 13

11151 115 VAC 10 DIGITAL IN 1 REFERENCE COMMON 14


34 11153
CHANGE S4 SWITCH POSITION TO 115 VAC,
35 IF NOT PCB BOARD WILL DAMAGE. 11 DIGITAL IN 2 -10VDC REFERENCE 15

36 12 DIGITAL IN 3 ENCODER A 16
11153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
11151 THERMOSTAT 110109
38 14 DIGITAL IN 4 ENCODER B 18

39 15 DIGITAL IN 5 ENCODER B NOT 19


CSR1
11151 TB1-52 TB1-53 110211
40 16 DIGITAL IN 6 (HW ENABLE) ENCODER Z 20
28-22
41 REF ENCODER Z NOT 21
D-MJG106-0002-2
42 STS ENCODER REFERENCE + 22

WARNING!!! ENCODER REFERENCE - 23


43
DIGITAL IN 4 – 6 HAS A DEFAULT PWR
44 SETTING OF 24 VDC. DAMAGE TO WARNING!!!
SHIELD
MAIN CONTROL PCB WILL OCCUR PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45
IF 115VAC IS APPLIED WITHOUT IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 CHANGING S4 TO THE PROPER
MOD
ANALOG I/O SWITCH SETTING HARDWARE ENABLE SETTING (DI6) DIGITAL I/O SWITCH SETTING
47
POSITION!! ETHERNET RJ-45
DI 1-2 INPUT DI 4-6 INPUT
AI1 INPUT AI2 INPUT
48 NET 24VDC X X OPEN 115VAC X X OPEN
VOLT X OPEN VOLT X OPEN ENABLE X 2-4 OPEN (LOWER)
IP 192.168.1.116 12VDC CLOSE 24VDC CLOSE
49 SUBNET 255.255.255.0 CURR CLOSE CURR CLOSE NO ENABLE 1-3 CLOSE (UPPER
1 2 1 2
S5-2 S5-1 (UNDER S1) S3 S4
50 906ENET1
POWERFLEX 700S SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 111
20DD5P0A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE

No. 110
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR UPPER FEED CONVEYOR CALENDER LINE BUILT JES SHT
No. 115
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

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APV

24-05-2010 115
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 111
SPARE CHK NEXT
AS tba
BUILT JES SHT
116
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 TB TB
POWER POWER LOWER FEED CONV
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 116089 116089
6A
5 1 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 116099 116099 M
6 FROM 20-34 6A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 116109 116109 T3 ___ GEARIN RPM
6A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9

10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD5P0A0EYNAEANE
14 F3 3 HP
116152
6A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 116151 116153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3

20 4 DIGITAL OUT ½ COM ANALOG IN 2 COMM. 4

21 5 DIGITAL OUT 2 ANALOG IN 2 (+/-) 5

22 6 RELAY OUT 3 (NC) ANALOG IN3 (NTC-) COMM. 6

23 7 RELAY OUT 3 COM ANALOG IN3 (NTC+) 7

24 8 RELAY OUT 3 (NO) SHIELD 8

25 ANALOG OUT 1 (-) 9

26 ANALOG OUT 1 (+) 10


HIM
27 ANALOG OUT 2 (-) 11

28 ANALOG OUT 2 (+) 12


7 8 9 I
4 5 6
29
1 2 3
30 . 0 +/- O

31
TB2 TB1
32

33 9 DIGITAL IN 1-3 COM +10VDC REFERENCE 13

116151 115 VAC 10 DIGITAL IN 1 REFERENCE COMMON 14


34 116153
CHANGE S4 SWITCH POSITION TO 115 VAC,
35 IF NOT PCB BOARD WILL DAMAGE. 11 DIGITAL IN 2 -10VDC REFERENCE 15

36 12 DIGITAL IN 3 ENCODER A 16
116153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
116151 THERMOSTAT 115109
38 14 DIGITAL IN 4 ENCODER B 18

39 15 DIGITAL IN 5 ENCODER B NOT 19


CSR1
116151 TB1-54 TB1-55 115211
40 16 DIGITAL IN 6 (HW ENABLE) ENCODER Z 20
28-22
41 REF ENCODER Z NOT 21
D-MJG106-0002-2
42 STS ENCODER REFERENCE + 22

WARNING!!! ENCODER REFERENCE - 23


43
DIGITAL IN 4 – 6 HAS A DEFAULT PWR
44 SETTING OF 24 VDC. DAMAGE TO WARNING!!!
SHIELD
MAIN CONTROL PCB WILL OCCUR PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45
IF 115VAC IS APPLIED WITHOUT IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 CHANGING S4 TO THE PROPER
MOD
ANALOG I/O SWITCH SETTING HARDWARE ENABLE SETTING (DI6) DIGITAL I/O SWITCH SETTING
47
POSITION!! ETHERNET RJ-45
DI 1-2 INPUT DI 4-6 INPUT
AI1 INPUT AI2 INPUT
48 NET 24VDC X X OPEN 115VAC X X OPEN
VOLT X OPEN VOLT X OPEN ENABLE X 2-4 OPEN (LOWER)
IP 192.168.1.118 12VDC CLOSE 24VDC CLOSE
49 SUBNET 255.255.255.0 CURR CLOSE CURR CLOSE NO ENABLE 1-3 CLOSE (UPPER
1 2 1 2
S5-2 S5-1 (UNDER S1) S3 S4
50 906ENET1
POWERFLEX 700S SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 116
20DD5P0A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE

No. 115
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR LOWER FEED CONVEYOR CALENDER LINE BUILT JES SHT
No. 120
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

10

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APV

24-05-2010 120
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 116
SPARE CHK NEXT
AS tba
BUILT JES SHT
121
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 TB TB
POWER POWER SHEAR CARRIAGE
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 121089 121089
6A
5 2 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 121099 121099 M
6 FROM 20-34 6A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 121109 121109 T3 ___ GEARIN RPM
6A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9

10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD5P0A0EYNAEANE
14 F3 3 HP
121152
6A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 121151 121153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3

20 4 DIGITAL OUT ½ COM ANALOG IN 2 COMM. 4

21 5 DIGITAL OUT 2 ANALOG IN 2 (+/-) 5

22 6 RELAY OUT 3 (NC) ANALOG IN3 (NTC-) COMM. 6

23 7 RELAY OUT 3 COM ANALOG IN3 (NTC+) 7

24 8 RELAY OUT 3 (NO) SHIELD 8

25 ANALOG OUT 1 (-) 9

26 ANALOG OUT 1 (+) 10


HIM
27 ANALOG OUT 2 (-) 11

28 ANALOG OUT 2 (+) 12


7 8 9 I
4 5 6
29
1 2 3
30 . 0 +/- O

31
TB2 TB1
32

33 9 DIGITAL IN 1-3 COM +10VDC REFERENCE 13

121151 115 VAC 10 DIGITAL IN 1 REFERENCE COMMON 14


34 121153
CHANGE S4 SWITCH POSITION TO 115 VAC,
35 IF NOT PCB BOARD WILL DAMAGE. 11 DIGITAL IN 2 -10VDC REFERENCE 15

36 12 DIGITAL IN 3 ENCODER A 16
121153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
121151 THERMOSTAT 120109
38 14 DIGITAL IN 4 ENCODER B 18

39 15 DIGITAL IN 5 ENCODER B NOT 19


CSR1
121151 TB1-56 TB1-57 120211
40 16 DIGITAL IN 6 (HW ENABLE) ENCODER Z 20
28-22
41 REF ENCODER Z NOT 21
D-MJG106-0002-2
42 STS ENCODER REFERENCE + 22

WARNING!!! ENCODER REFERENCE - 23


43
DIGITAL IN 4 – 6 HAS A DEFAULT PWR
44 SETTING OF 24 VDC. DAMAGE TO WARNING!!!
SHIELD
MAIN CONTROL PCB WILL OCCUR PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45
IF 115VAC IS APPLIED WITHOUT IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 CHANGING S4 TO THE PROPER
MOD
ANALOG I/O SWITCH SETTING HARDWARE ENABLE SETTING (DI6) DIGITAL I/O SWITCH SETTING
47
POSITION!! ETHERNET RJ-45
DI 1-2 INPUT DI 4-6 INPUT
AI1 INPUT AI2 INPUT
48 NET 24VDC X X OPEN 115VAC X X OPEN
VOLT X OPEN VOLT X OPEN ENABLE X 2-4 OPEN (LOWER)
IP 192.168.1.120 12VDC CLOSE 24VDC CLOSE
49 SUBNET 255.255.255.0 CURR CLOSE CURR CLOSE NO ENABLE 1-3 CLOSE (UPPER
1 2 1 2
S5-2 S5-1 (UNDER S1) S3 S4
50 906ENET1
POWERFLEX 700S SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 121
20DD5P0A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE

No. 120
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR SHEAR CARRIAGE CALENDER LINE BUILT JES SHT
No. 125
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

10

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PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 125
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 116
SPARE CHK NEXT
AS tba
BUILT JES SHT
121
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 TB TB
POWER POWER SPARE
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 126089 126089
6A
5 1 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 126099 126099 M
6 FROM 20-34 6A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 126109 126109 T3 ___ GEARIN RPM
6A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9

10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD5P0A0EYNAEANE
14 F3 3 HP
126152
6A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 126151 126153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3

20 4 DIGITAL OUT ½ COM ANALOG IN 2 COMM. 4

21 5 DIGITAL OUT 2 ANALOG IN 2 (+/-) 5

22 6 RELAY OUT 3 (NC) ANALOG IN3 (NTC-) COMM. 6

23 7 RELAY OUT 3 COM ANALOG IN3 (NTC+) 7

24 8 RELAY OUT 3 (NO) SHIELD 8

25 ANALOG OUT 1 (-) 9

26 ANALOG OUT 1 (+) 10


HIM
27 ANALOG OUT 2 (-) 11

28 ANALOG OUT 2 (+) 12


7 8 9 I
4 5 6
29
1 2 3
30 . 0 +/- O

31
TB2 TB1
32

33 9 DIGITAL IN 1-3 COM +10VDC REFERENCE 13

126151 115 VAC 10 DIGITAL IN 1 REFERENCE COMMON 14


34 126153
CHANGE S4 SWITCH POSITION TO 115 VAC,
35 IF NOT PCB BOARD WILL DAMAGE. 11 DIGITAL IN 2 -10VDC REFERENCE 15

36 12 DIGITAL IN 3 ENCODER A 16
126153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
126151 THERMOSTAT 125109
38 14 DIGITAL IN 4 ENCODER B 18

39 15 DIGITAL IN 5 ENCODER B NOT 19


CSR1
126151 TB1-58 TB1-59 125211
40 16 DIGITAL IN 6 (HW ENABLE) ENCODER Z 20
28-22
41 REF ENCODER Z NOT 21
D-MJG106-0002-2
42 STS ENCODER REFERENCE + 22

WARNING!!! ENCODER REFERENCE - 23


43
DIGITAL IN 4 – 6 HAS A DEFAULT PWR
44 SETTING OF 24 VDC. DAMAGE TO WARNING!!!
SHIELD
MAIN CONTROL PCB WILL OCCUR PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45
IF 115VAC IS APPLIED WITHOUT IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 CHANGING S4 TO THE PROPER
MOD
ANALOG I/O SWITCH SETTING HARDWARE ENABLE SETTING (DI6) DIGITAL I/O SWITCH SETTING
47
POSITION!! ETHERNET RJ-45
DI 1-2 INPUT DI 4-6 INPUT
AI1 INPUT AI2 INPUT
48 NET 24VDC X X OPEN 115VAC X X OPEN
VOLT X OPEN VOLT X OPEN ENABLE X 2-4 OPEN (LOWER)
IP 192.168.1.122 12VDC CLOSE 24VDC CLOSE
49 SUBNET 255.255.255.0 CURR CLOSE CURR CLOSE NO ENABLE 1-3 CLOSE (UPPER
1 2 1 2
S5-2 S5-1 (UNDER S1) S3 S4
50 906ENET1
POWERFLEX 700S SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 126
20DD5P0A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE

No. 125
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR SPARE SCREWDOWN CALENDER LINE BUILT JES SHT
No. 130
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

10

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PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 130
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 126
SPARE CHK NEXT
AS tba
BUILT JES SHT
131
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 TB TB
POWER POWER DRIVE SIDE TRIM ROLLER
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 131089 131089
6A
5 1 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 131099 131099 M
6 FROM 20-34 6A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 131109 131109 T3 ___ GEARIN RPM
6A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9

10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD5P0A0EYNAEANE
14 F3 3 HP
131152
6A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 131151 131153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3

20 4 DIGITAL OUT ½ COM ANALOG IN 2 COMM. 4

21 5 DIGITAL OUT 2 ANALOG IN 2 (+/-) 5

22 6 RELAY OUT 3 (NC) ANALOG IN3 (NTC-) COMM. 6

23 7 RELAY OUT 3 COM ANALOG IN3 (NTC+) 7

24 8 RELAY OUT 3 (NO) SHIELD 8

25 ANALOG OUT 1 (-) 9

26 ANALOG OUT 1 (+) 10


HIM
27 ANALOG OUT 2 (-) 11

28 ANALOG OUT 2 (+) 12


7 8 9 I
4 5 6
29
1 2 3
30 . 0 +/- O

31
TB2 TB1
32

33 9 DIGITAL IN 1-3 COM +10VDC REFERENCE 13

131151 115 VAC 10 DIGITAL IN 1 REFERENCE COMMON 14


34 131153
CHANGE S4 SWITCH POSITION TO 115 VAC,
35 IF NOT PCB BOARD WILL DAMAGE. 11 DIGITAL IN 2 -10VDC REFERENCE 15

36 12 DIGITAL IN 3 ENCODER A 16
131153
37 13 DIGITAL IN 4-6 COM ENCODER A NOT 17
131151
38 14 DIGITAL IN 4 ENCODER B 18

39 15 DIGITAL IN 5 ENCODER B NOT 19


CSR1
131151 TB1-60 TB1-61 130211
40 16 DIGITAL IN 6 (HW ENABLE) ENCODER Z 20
28-22
41 REF ENCODER Z NOT 21
D-MJG106-0002-2
42 STS ENCODER REFERENCE + 22

WARNING!!! ENCODER REFERENCE - 23


43
DIGITAL IN 4 – 6 HAS A DEFAULT PWR
44 SETTING OF 24 VDC. DAMAGE TO WARNING!!!
SHIELD
MAIN CONTROL PCB WILL OCCUR PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45
IF 115VAC IS APPLIED WITHOUT IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 CHANGING S4 TO THE PROPER
MOD
ANALOG I/O SWITCH SETTING HARDWARE ENABLE SETTING (DI6) DIGITAL I/O SWITCH SETTING
47
POSITION!! ETHERNET RJ-45
DI 1-2 INPUT DI 4-6 INPUT
AI1 INPUT AI2 INPUT
48 NET 24VDC X X OPEN 115VAC X X OPEN
VOLT X OPEN VOLT X OPEN ENABLE X 2-4 OPEN (LOWER)
IP 192.168.1.124 12VDC CLOSE 24VDC CLOSE
49 SUBNET 255.255.255.0 CURR CLOSE CURR CLOSE NO ENABLE 1-3 CLOSE (UPPER
1 2 1 2
S5-2 S5-1 (UNDER S1) S3 S4
50 906ENET1
POWERFLEX 700S SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 131
20DD5P0A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE

No. 130
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR DRIVE SIDE TRIM ROLLER CALENDER LINE BUILT JES SHT
No. 135
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

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PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 135
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 131
SPARE CHK NEXT
AS tba
BUILT JES SHT
136
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 TB TB
POWER POWER WATER SIDE TRIM ROLLER
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 136089 136089
6A
5 1 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 136099 136099 M
6 FROM 20-34 6A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 136109 136109 T3 ___ GEARIN RPM
6A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9

10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD5P0A0EYNAEANE
14 F3 3 HP
136152
6A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 136151 136153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3

20 4 DIGITAL OUT ½ COM ANALOG IN 2 COMM. 4

21 5 DIGITAL OUT 2 ANALOG IN 2 (+/-) 5

22 6 RELAY OUT 3 (NC) ANALOG IN3 (NTC-) COMM. 6

23 7 RELAY OUT 3 COM ANALOG IN3 (NTC+) 7

24 8 RELAY OUT 3 (NO) SHIELD 8

25 ANALOG OUT 1 (-) 9

26 ANALOG OUT 1 (+) 10


HIM
27 ANALOG OUT 2 (-) 11

28 ANALOG OUT 2 (+) 12


7 8 9 I
4 5 6
29
1 2 3
30 . 0 +/- O

31
TB2 TB1
32

33 9 DIGITAL IN 1-3 COM +10VDC REFERENCE 13

136151 115 VAC 10 DIGITAL IN 1 REFERENCE COMMON 14


34 136153
CHANGE S4 SWITCH POSITION TO 115 VAC,
35 IF NOT PCB BOARD WILL DAMAGE. 11 DIGITAL IN 2 -10VDC REFERENCE 15

36 12 DIGITAL IN 3 ENCODER A 16
136153
37 13 DIGITAL IN 4-6 COM ENCODER A NOT 17
136151
38 14 DIGITAL IN 4 ENCODER B 18

39 15 DIGITAL IN 5 ENCODER B NOT 19


CSR1
136151 TB1-62 TB1-63 135211
40 16 DIGITAL IN 6 (HW ENABLE) ENCODER Z 20
28-22
41 REF ENCODER Z NOT 21
D-MJG106-0002-2
42 STS ENCODER REFERENCE + 22

WARNING!!! ENCODER REFERENCE - 23


43
DIGITAL IN 4 – 6 HAS A DEFAULT PWR
44 SETTING OF 24 VDC. DAMAGE TO WARNING!!!
SHIELD
MAIN CONTROL PCB WILL OCCUR PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45
IF 115VAC IS APPLIED WITHOUT IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 CHANGING S4 TO THE PROPER
MOD
ANALOG I/O SWITCH SETTING HARDWARE ENABLE SETTING (DI6) DIGITAL I/O SWITCH SETTING
47
POSITION!! ETHERNET RJ-45
DI 1-2 INPUT DI 4-6 INPUT
AI1 INPUT AI2 INPUT
48 NET 24VDC X X OPEN 115VAC X X OPEN
VOLT X OPEN VOLT X OPEN ENABLE X 2-4 OPEN (LOWER)
IP 192.168.1.126 12VDC CLOSE 24VDC CLOSE
49 SUBNET 255.255.255.0 CURR CLOSE CURR CLOSE NO ENABLE 1-3 CLOSE (UPPER
1 2 1 2
S5-2 S5-1 (UNDER S1) S3 S4
50 906ENET1
POWERFLEX 700S SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 136
20DD5P0A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE

No. 135
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR WATER SIDE TRIM ROLLER CALENDER LINE BUILT JES SHT
No. 140
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

10

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PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 140
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 135
SPARE CHK NEXT
AS tba
BUILT JES SHT
141
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 TB TB
POWER POWER #1 DRIVE SIDE SCREWDOWN
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 141089 141089
20A
5 5 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 141099 141099 M
6 FROM 20-34 20A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 141109 141109 T3 ___ GEARIN RPM
20A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9

10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD011A0EYNAEANE
14 F3 7.5 HP
141152
20A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 141151 141153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3

20 4 DIGITAL OUT ½ COM ANALOG IN 2 COMM. 4

21 5 DIGITAL OUT 2 ANALOG IN 2 (+/-) 5

22 6 RELAY OUT 3 (NC) ANALOG IN3 (NTC-) COMM. 6

23 7 RELAY OUT 3 COM ANALOG IN3 (NTC+) 7

24 8 RELAY OUT 3 (NO) SHIELD 8

25 ANALOG OUT 1 (-) 9

26 ANALOG OUT 1 (+) 10


HIM
27 ANALOG OUT 2 (-) 11

28 ANALOG OUT 2 (+) 12


7 8 9 I
4 5 6
29
1 2 3
30 . 0 +/- O

31
TB2 TB1
32

33 9 DIGITAL IN 1-3 COM +10VDC REFERENCE 13

141151 115 VAC 10 DIGITAL IN 1 REFERENCE COMMON 14


34 141153
CHANGE S4 SWITCH POSITION TO 115 VAC,
35 IF NOT PCB BOARD WILL DAMAGE. 11 DIGITAL IN 2 -10VDC REFERENCE 15

36 12 DIGITAL IN 3 ENCODER A 16
141153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
141151 THERMOSTAT 140109
38 14 DIGITAL IN 4 ENCODER B 18

39 15 DIGITAL IN 5 ENCODER B NOT 19


CSR2
141151 TB1-64 TB1-65 140211
40 16 DIGITAL IN 6 (HW ENABLE) ENCODER Z 20
28-24
41 REF ENCODER Z NOT 21
D-MJG106-0002-2
42 STS ENCODER REFERENCE + 22

WARNING!!! ENCODER REFERENCE - 23


43
DIGITAL IN 4 – 6 HAS A DEFAULT PWR
44 SETTING OF 24 VDC. DAMAGE TO WARNING!!!
SHIELD
MAIN CONTROL PCB WILL OCCUR PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45
IF 115VAC IS APPLIED WITHOUT IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 CHANGING S4 TO THE PROPER
MOD
ANALOG I/O SWITCH SETTING HARDWARE ENABLE SETTING (DI6) DIGITAL I/O SWITCH SETTING
47
POSITION!! ETHERNET RJ-45
DI 1-2 INPUT DI 4-6 INPUT
AI1 INPUT AI2 INPUT
48 NET 24VDC X X OPEN 115VAC X X OPEN
VOLT X OPEN VOLT X OPEN ENABLE X 2-4 OPEN (LOWER)
IP 192.168.1.128 12VDC CLOSE 24VDC CLOSE
49 SUBNET 255.255.255.0 CURR CLOSE CURR CLOSE NO ENABLE 1-3 CLOSE (UPPER
1 2 1 2
S5-2 S5-1 (UNDER S1) S3 S4
50 906ENET1
POWERFLEX 700S SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 141
20DD011A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE

No. 140
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR #1 DRIVE SIDE SCREWDOWN CALENDER LINE BUILT JES SHT
No. 145
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

10

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46

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PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 145
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 141
SPARE CHK NEXT
AS tba
BUILT JES SHT
146
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 TB TB
POWER POWER #1 WATER SIDE SCREWDOWN
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 146089 146089
20A
5 5 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 146099 146099 M
6 FROM 20-34 20A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 146109 146109 T3 ___ GEARIN RPM
20A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9

10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD011A0EYNAEANE
14 F3 7.5 HP
146152
20A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 146151 146153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3

20 4 DIGITAL OUT ½ COM ANALOG IN 2 COMM. 4

21 5 DIGITAL OUT 2 ANALOG IN 2 (+/-) 5

22 6 RELAY OUT 3 (NC) ANALOG IN3 (NTC-) COMM. 6

23 7 RELAY OUT 3 COM ANALOG IN3 (NTC+) 7

24 8 RELAY OUT 3 (NO) SHIELD 8

25 ANALOG OUT 1 (-) 9

26 ANALOG OUT 1 (+) 10


HIM
27 ANALOG OUT 2 (-) 11

28 ANALOG OUT 2 (+) 12


7 8 9 I
4 5 6
29
1 2 3
30 . 0 +/- O

31
TB2 TB1
32

33 9 DIGITAL IN 1-3 COM +10VDC REFERENCE 13

146151 115 VAC 10 DIGITAL IN 1 REFERENCE COMMON 14


34 146153
CHANGE S4 SWITCH POSITION TO 115 VAC,
35 IF NOT PCB BOARD WILL DAMAGE. 11 DIGITAL IN 2 -10VDC REFERENCE 15

36 12 DIGITAL IN 3 ENCODER A 16
146153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
146151 THERMOSTAT 145109
38 14 DIGITAL IN 4 ENCODER B 18

39 15 DIGITAL IN 5 ENCODER B NOT 19


CSR2
146151 TB1-66 TB1-67 145211
40 16 DIGITAL IN 6 (HW ENABLE) ENCODER Z 20
28-24
41 REF ENCODER Z NOT 21
D-MJG106-0002-2
42 STS ENCODER REFERENCE + 22

WARNING!!! ENCODER REFERENCE - 23


43
DIGITAL IN 4 – 6 HAS A DEFAULT PWR
44 SETTING OF 24 VDC. DAMAGE TO WARNING!!!
SHIELD
MAIN CONTROL PCB WILL OCCUR PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45
IF 115VAC IS APPLIED WITHOUT IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 CHANGING S4 TO THE PROPER
MOD
ANALOG I/O SWITCH SETTING HARDWARE ENABLE SETTING (DI6) DIGITAL I/O SWITCH SETTING
47
POSITION!! ETHERNET RJ-45
DI 1-2 INPUT DI 4-6 INPUT
AI1 INPUT AI2 INPUT
48 NET 24VDC X X OPEN 115VAC X X OPEN
VOLT X OPEN VOLT X OPEN ENABLE X 2-4 OPEN (LOWER)
IP 192.168.1.130 12VDC CLOSE 24VDC CLOSE
49 SUBNET 255.255.255.0 CURR CLOSE CURR CLOSE NO ENABLE 1-3 CLOSE (UPPER
1 2 1 2
S5-2 S5-1 (UNDER S1) S3 S4
50 906ENET1
POWERFLEX 700S SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 146
20DD011A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE

No. 145
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR #1 WATER SIDE SCREWDOWN CALENDER LINE BUILT JES SHT
No. 150
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

10

11

12

13

14

15

16

17

18

19

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21

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23

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25

26

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37

38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 150
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 146
SPARE CHK NEXT
AS tba
BUILT JES SHT
151
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 TB TB
POWER POWER #1 DRIVE SIDE SCREWDOWN
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 151089 151089
20A
5 5 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 151099 151099 M
6 FROM 20-34 20A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 151109 151109 T3 ___ GEARIN RPM
20A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9

10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD011A0EYNAEANE
14 F3 7.5 HP
151152
20A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 151151 141153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3

20 4 DIGITAL OUT ½ COM ANALOG IN 2 COMM. 4

21 5 DIGITAL OUT 2 ANALOG IN 2 (+/-) 5

22 6 RELAY OUT 3 (NC) ANALOG IN3 (NTC-) COMM. 6

23 7 RELAY OUT 3 COM ANALOG IN3 (NTC+) 7

24 8 RELAY OUT 3 (NO) SHIELD 8

25 ANALOG OUT 1 (-) 9

26 ANALOG OUT 1 (+) 10


HIM
27 ANALOG OUT 2 (-) 11

28 ANALOG OUT 2 (+) 12


7 8 9 I
4 5 6
29
1 2 3
30 . 0 +/- O

31
TB2 TB1
32

33 9 DIGITAL IN 1-3 COM +10VDC REFERENCE 13

151151 115 VAC 10 DIGITAL IN 1 REFERENCE COMMON 14


34 151153
CHANGE S4 SWITCH POSITION TO 115 VAC,
35 IF NOT PCB BOARD WILL DAMAGE. 11 DIGITAL IN 2 -10VDC REFERENCE 15

36 12 DIGITAL IN 3 ENCODER A 16
151153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
151151 THERMOSTAT 150109
38 14 DIGITAL IN 4 ENCODER B 18

39 15 DIGITAL IN 5 ENCODER B NOT 19


CSR2
151151 TB1-68 TB1-69 150211
40 16 DIGITAL IN 6 (HW ENABLE) ENCODER Z 20
28-24
41 REF ENCODER Z NOT 21
D-MJG106-0002-2
42 STS ENCODER REFERENCE + 22

WARNING!!! ENCODER REFERENCE - 23


43
DIGITAL IN 4 – 6 HAS A DEFAULT PWR
44 SETTING OF 24 VDC. DAMAGE TO WARNING!!!
SHIELD
MAIN CONTROL PCB WILL OCCUR PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45
IF 115VAC IS APPLIED WITHOUT IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 CHANGING S4 TO THE PROPER
MOD
ANALOG I/O SWITCH SETTING HARDWARE ENABLE SETTING (DI6) DIGITAL I/O SWITCH SETTING
47
POSITION!! ETHERNET RJ-45
DI 1-2 INPUT DI 4-6 INPUT
AI1 INPUT AI2 INPUT
48 NET 24VDC X X OPEN 115VAC X X OPEN
VOLT X OPEN VOLT X OPEN ENABLE X 2-4 OPEN (LOWER)
IP 192.168.1.132 12VDC CLOSE 24VDC CLOSE
49 SUBNET 255.255.255.0 CURR CLOSE CURR CLOSE NO ENABLE 1-3 CLOSE (UPPER
1 2 1 2
S5-2 S5-1 (UNDER S1) S3 S4
50 906ENET1
POWERFLEX 700S SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 151
20DD011A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE

No. 150
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR #2 DRIVE SIDE SCREWDOWN CALENDER LINE BUILT JES SHT
No. 155
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

10

11

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48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 155
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 151
SPARE CHK NEXT
AS tba
BUILT JES SHT
156
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 TB TB
POWER POWER #2 WATER SIDE SCREWDOWN
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 156089 156089
20A
5 5 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 156099 156099 M
6 FROM 20-34 20A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 156109 156109 T3 ___ GEARIN RPM
20A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9

10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD011A0EYNAEANE
14 F3 7.5 HP
156152
20A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 156151 146153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3

20 4 DIGITAL OUT ½ COM ANALOG IN 2 COMM. 4

21 5 DIGITAL OUT 2 ANALOG IN 2 (+/-) 5

22 6 RELAY OUT 3 (NC) ANALOG IN3 (NTC-) COMM. 6

23 7 RELAY OUT 3 COM ANALOG IN3 (NTC+) 7

24 8 RELAY OUT 3 (NO) SHIELD 8

25 ANALOG OUT 1 (-) 9

26 ANALOG OUT 1 (+) 10


HIM
27 ANALOG OUT 2 (-) 11

28 ANALOG OUT 2 (+) 12


7 8 9 I
4 5 6
29
1 2 3
30 . 0 +/- O

31
TB2 TB1
32

33 9 DIGITAL IN 1-3 COM +10VDC REFERENCE 13

156151 115 VAC 10 DIGITAL IN 1 REFERENCE COMMON 14


34 156153
CHANGE S4 SWITCH POSITION TO 115 VAC,
35 IF NOT PCB BOARD WILL DAMAGE. 11 DIGITAL IN 2 -10VDC REFERENCE 15

36 12 DIGITAL IN 3 ENCODER A 16
156153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
156151 THERMOSTAT 155109
38 14 DIGITAL IN 4 ENCODER B 18

39 15 DIGITAL IN 5 ENCODER B NOT 19


CSR2
156151 TB1-70 TB1-71 155211
40 16 DIGITAL IN 6 (HW ENABLE) ENCODER Z 20
28-24
41 REF ENCODER Z NOT 21
D-MJG106-0002-2
42 STS ENCODER REFERENCE + 22

WARNING!!! ENCODER REFERENCE - 23


43
DIGITAL IN 4 – 6 HAS A DEFAULT PWR
44 SETTING OF 24 VDC. DAMAGE TO WARNING!!!
SHIELD
MAIN CONTROL PCB WILL OCCUR PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45
IF 115VAC IS APPLIED WITHOUT IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 CHANGING S4 TO THE PROPER
MOD
ANALOG I/O SWITCH SETTING HARDWARE ENABLE SETTING (DI6) DIGITAL I/O SWITCH SETTING
47
POSITION!! ETHERNET RJ-45
DI 1-2 INPUT DI 4-6 INPUT
AI1 INPUT AI2 INPUT
48 NET 24VDC X X OPEN 115VAC X X OPEN
VOLT X OPEN VOLT X OPEN ENABLE X 2-4 OPEN (LOWER)
IP 192.168.1.134 12VDC CLOSE 24VDC CLOSE
49 SUBNET 255.255.255.0 CURR CLOSE CURR CLOSE NO ENABLE 1-3 CLOSE (UPPER
1 2 1 2
S5-2 S5-1 (UNDER S1) S3 S4
50 906ENET1
POWERFLEX 700S SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 156
20DD011A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE

No. 155
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR #2 WATER SIDE SCREWDOWN CALENDER LINE BUILT JES SHT
No. 160
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

10

11

12

13

14

15

16

17

18

19

20

21

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23

24

25

26

27

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40

41

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44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 160
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 156
SPARE CHK NEXT
AS tba
BUILT JES SHT
161
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 TB TB
POWER POWER #4 DRIVE SIDE SCREWDOWN
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 161089 161089
20A
5 5 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 161099 161099 M
6 FROM 20-34 20A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 161109 161109 T3 ___ GEARIN RPM
20A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9

10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD011A0EYNAEANE
14 F3 7.5 HP
161152
20A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 161151 161153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3

20 4 DIGITAL OUT ½ COM ANALOG IN 2 COMM. 4

21 5 DIGITAL OUT 2 ANALOG IN 2 (+/-) 5

22 6 RELAY OUT 3 (NC) ANALOG IN3 (NTC-) COMM. 6

23 7 RELAY OUT 3 COM ANALOG IN3 (NTC+) 7

24 8 RELAY OUT 3 (NO) SHIELD 8

25 ANALOG OUT 1 (-) 9

26 ANALOG OUT 1 (+) 10


HIM
27 ANALOG OUT 2 (-) 11

28 ANALOG OUT 2 (+) 12


7 8 9 I
4 5 6
29
1 2 3
30 . 0 +/- O

31
TB2 TB1
32

33 9 DIGITAL IN 1-3 COM +10VDC REFERENCE 13

161151 115 VAC 10 DIGITAL IN 1 REFERENCE COMMON 14


34 161153
CHANGE S4 SWITCH POSITION TO 115 VAC,
35 IF NOT PCB BOARD WILL DAMAGE. 11 DIGITAL IN 2 -10VDC REFERENCE 15

36 12 DIGITAL IN 3 ENCODER A 16
161153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
161151 THERMOSTAT 160109
38 14 DIGITAL IN 4 ENCODER B 18

39 15 DIGITAL IN 5 ENCODER B NOT 19


CSR2
161151 TB1-72 TB1-73 160211
40 16 DIGITAL IN 6 (HW ENABLE) ENCODER Z 20
28-24
41 REF ENCODER Z NOT 21
D-MJG106-0002-2
42 STS ENCODER REFERENCE + 22

WARNING!!! ENCODER REFERENCE - 23


43
DIGITAL IN 4 – 6 HAS A DEFAULT PWR
44 SETTING OF 24 VDC. DAMAGE TO WARNING!!!
SHIELD
MAIN CONTROL PCB WILL OCCUR PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45
IF 115VAC IS APPLIED WITHOUT IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 CHANGING S4 TO THE PROPER
MOD
ANALOG I/O SWITCH SETTING HARDWARE ENABLE SETTING (DI6) DIGITAL I/O SWITCH SETTING
47
POSITION!! ETHERNET RJ-45
DI 1-2 INPUT DI 4-6 INPUT
AI1 INPUT AI2 INPUT
48 NET 24VDC X X OPEN 115VAC X X OPEN
VOLT X OPEN VOLT X OPEN ENABLE X 2-4 OPEN (LOWER)
IP 192.168.1.136 12VDC CLOSE 24VDC CLOSE
49 SUBNET 255.255.255.0 CURR CLOSE CURR CLOSE NO ENABLE 1-3 CLOSE (UPPER
1 2 1 2
S5-2 S5-1 (UNDER S1) S3 S4
50 906ENET1
POWERFLEX 700S SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 161
20DD011A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE

No. 160
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR #4 DRIVE SIDE SCREWDOWN CALENDER LINE BUILT JES SHT
No. 165
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

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34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 165
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 161
SPARE CHK NEXT
AS tba
BUILT JES SHT
166
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 TB TB
POWER POWER #4 WATER SIDE SCREWDOWN
CH1
MOTOR DATA
4 F1 T1
CALENDER LINE
LL1 R/L1 U/T1 166089 166089
20A
5 5 HP
380 VAC F2 T2 380 VOLTS
LL2 S/L2 V/T2 166099 166099 M
6 FROM 20-34 20A ___ FLA
REF D-MJG106-0002-2 3
1500 RPM (BASE)
7 F3
LL3 T/L3 W/T3 166109 166109 T3 ___ GEARIN RPM
20A
8
___ ROTATION
50 HZ (BASE)
DC (+) PE ___ POWER FACTOR
9

10
DC (-) BR1 PE
11 (H3) (H2) DRIVE APPLICATION DATA
12 PE BR2 POWERFLEX 700S
(H1) (H4) PE PHASE II
13 20DD011A0EYNAEANE
14 F3 7.5 HP
166152
20A
(X1) 120V (X2) 380 VAC IN
15
___ FLA
TB2 TB1
16 166151 166153
380 VAC OUTPUT
50 HZ (BASE)
17 1 24 VDC COMMON (-) ANALOG IN 1 COMM. 1
100 % 90 SEC
18 115 VAC 2 24 VDC SOURCE (+) ANALOG IN 1 (+/-) 2
TO LINE J34, Y34 ON
19 THIS SHEET 3 DIGITAL OUT 1 SHIELD 3

20 4 DIGITAL OUT ½ COM ANALOG IN 2 COMM. 4

21 5 DIGITAL OUT 2 ANALOG IN 2 (+/-) 5

22 6 RELAY OUT 3 (NC) ANALOG IN3 (NTC-) COMM. 6

23 7 RELAY OUT 3 COM ANALOG IN3 (NTC+) 7

24 8 RELAY OUT 3 (NO) SHIELD 8

25 ANALOG OUT 1 (-) 9

26 ANALOG OUT 1 (+) 10


HIM
27 ANALOG OUT 2 (-) 11

28 ANALOG OUT 2 (+) 12


7 8 9 I
4 5 6
29
1 2 3
30 . 0 +/- O

31
TB2 TB1
32

33 9 DIGITAL IN 1-3 COM +10VDC REFERENCE 13

166151 115 VAC 10 DIGITAL IN 1 REFERENCE COMMON 14


34 166153
CHANGE S4 SWITCH POSITION TO 115 VAC,
35 IF NOT PCB BOARD WILL DAMAGE. 11 DIGITAL IN 2 -10VDC REFERENCE 15

36 12 DIGITAL IN 3 ENCODER A 16
166153
37 MOTOR
13 DIGITAL IN 4-6 COM ENCODER A NOT 17
166151 THERMOSTAT 165109
38 14 DIGITAL IN 4 ENCODER B 18

39 15 DIGITAL IN 5 ENCODER B NOT 19


CSR2
166151 TB1-74 TB1-75 165211
40 16 DIGITAL IN 6 (HW ENABLE) ENCODER Z 20
28-24
41 REF ENCODER Z NOT 21
D-MJG106-0002-2
42 STS ENCODER REFERENCE + 22

WARNING!!! ENCODER REFERENCE - 23


43
DIGITAL IN 4 – 6 HAS A DEFAULT PWR
44 SETTING OF 24 VDC. DAMAGE TO WARNING!!!
SHIELD
MAIN CONTROL PCB WILL OCCUR PORT DIGITAL IN 4 – 6 HAS A DEFAULT SETTING OF 24 VDC. DAMAGE TO MAIN CONTROL PCB WILL OCCUR
45
IF 115VAC IS APPLIED WITHOUT IF 115VAC IS APPLIED WITHOUT CHANGING S4 TO THE PROPER POSITION!!
46 CHANGING S4 TO THE PROPER
MOD
ANALOG I/O SWITCH SETTING HARDWARE ENABLE SETTING (DI6) DIGITAL I/O SWITCH SETTING
47
POSITION!! ETHERNET RJ-45
DI 1-2 INPUT DI 4-6 INPUT
AI1 INPUT AI2 INPUT
48 NET 24VDC X X OPEN 115VAC X X OPEN
VOLT X OPEN VOLT X OPEN ENABLE X 2-4 OPEN (LOWER)
IP 192.168.1.138 12VDC CLOSE 24VDC CLOSE
49 SUBNET 255.255.255.0 CURR CLOSE CURR CLOSE NO ENABLE 1-3 CLOSE (UPPER
1 2 1 2
S5-2 S5-1 (UNDER S1) S3 S4
50 906ENET1
POWERFLEX 700S SCALE
FROM 7061-08 PANEL LOCATION DATE DRAWING REF. SHT
APV

20-04-10
PHASE II 9061ENT1 KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 166
20DD011A0EYNAEANE FOR
20-04-10
DRW DRAWING No. PREV
SHT
CONSTRUCTION NICKY AE1206
24-05-2010
DATE

No. 165
SCHEMATIC DIAGRAM OF DRIVE REGULATOR AND CHK NEXT
AS tba
MOTOR #4 WATER SIDE SCREWDOWN CALENDER LINE BUILT JES SHT
No. 1010
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

7 751 700

10

11
751 700
12

13

14
751
15

1756-DHRIO
Controllogix

1756-ENBT

1756-ENBT
1756-L63
16 Power supply
1756-PA72
17

18

19

20 502

21 500
Power
22 Supplies,
Single Phase,
120W, 24V
23 DC
1606-XL120D

24

25

26

27

28

29

30

31 502 500

32

33

34

35 502 500

36

37
502
38

39

STRATIX
40 2000
ETHERNET
SWITCH
41

1783-US08T
42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 998
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-5 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1205


DATE

No. 166
W.D. (NEW PANEL) CHK NEXT
AS tba
BUILT JES SHT
999
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

10

11

12

13
ControlLogix System
14
1756-A2 0 1 2 3 6
15

1756-DHRIO
Controllogix

1756-ENBT

1756-ENBT
1756-L63
16 MAIN OP
192.168.1.20
Power supply
ENC-4CH 1756-PA72
17 AI/AO - 1

18
SIDE DRIVE
192.168.1.70
19 ENC-4CH
MAIN MCC
192.168.1.30
AI/AO - 1
20 ENC-4CH
AI/AO - 1
21 A-B A-B
WATER SIDE

1783-US08T

1783-US08T
192.168.1.80
22 ENC-4CH
AI/AO - 1
23 PVP 1000
192.168.1.90
ENC-4CH
24 AI/AO - 1

25 MCC
192.168.1.40
ENC-4CH
26 AI/AO - 1
WINDER A
192.168.1.50
27 ENC-4CH
AI/AO - 1 A-B

1783-US08T
28

29
WINDER B
192.168.1.60
30 ENC-4CH
AI/AO - 1
31

32
192.168.1.104 192.168.1.108 192.168.1.112 192.168.1.116 192.168.1.120 192.168.1.124 192.168.1.128 192.168.1.132 192.168.1.136
33
192.168.1.100

34 CALENDER#1 CALENDER#3 COOLING DRUM WINDUP A UPPER FEED SHEAR DRIVE SIDE #1 DRIVE SIDE #2 DRIVE SIDE #4 DRIVE SIDE
POWERFLEX DC POWERFLEX DC POWERFLEX DC POWERFLEX DC CONV CARRIAGE TRIM ROLLERS SCREWDOWN SCREWDOWN SCREWDOWN
35

36
192.168.1.102 192.168.1.106 192.168.1.110 192.168.1.114 192.168.1.118 192.168.1.122 192.168.1.126 192.168.1.130 192.168.1.134 192.168.1.138

37
CALENDER#2 CALENDER#4 WINDUP PULL WINDUP B LOWER FEED SPARE WATER SIDE #1 WATER SIDE #2 WATER SIDE #4 WATER SIDE
38
POWERFLEX DC POWERFLEX DC POWERFLEX DC POWERFLEX DC CONV TRIM ROLLERS SCREWDOWN SCREWDOWN SCREWDOWN

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 999
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-5 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1205


DATE

No. 998
W.D. (NEW PANEL) CHK NEXT
AS tba
BUILT JES SHT
1010
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2
MAIN REMOTE I/O RACK 00
3
SLOT 1
4

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1010
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE

No. 166
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 0 CHK NEXT
AS tba
MODGRP: 0,1 DRIVE CABINET PLC BUILT JES SHT
No. 1010A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 MAIN REMOTE I/O RACK 00


3 SLOT 2
4 1492-CM1771-LD011
5

6 17
1
7 20
2
8 23
3
9 1756-OW16I 4
26

10 2
2 ORANGE 5
L1-0
11 1
1 BLUE 6
OUT-0 N.O
12 4
4 WHITE/BLACK 7
L1-1
13 3
3 RED/BLACK 8
OUT-1 N.O
14 6
6 GREEN/BLACK 9
L1-2
15 5
5 ORANGE/BLACK 10
OUT-2 N.O
16 8 TB2-14
8 BLUE/BLACK 11 1010062
L1-3 WINDUP ACCUMULATOR EMPTY
17 7 (TO MEASUREX)
7 BLACK/WHITE 12 1010042 TB2-13
OUT-3 N.O
18 10
10 RED/WHITE 13 1010102 TB2-16
L1-4 ROLL CROSSING IN AUTO
19 9 (TO MEASUREX)
9 GREEN/WHITE 14 1010082 TB2-15
OUT-4 N.O
20 12
12 BLUE/WHITE 15 1010142 TB2-18
L1-5 ROLL SCREW DOWN IN AUTO
21 11 (TO MEASUREX)
11 BLACK/RED 16 1010122 TB2-17
OUT-5 N.O
22 14
14 WHITE/RED 17 1010182 TB2-20
L1-6 LINE RUN
23 13 (TO MEASUREX)
13 ORANGE/RED 18 1010162 TB2-19
OUT-6 N.O
24 16 TB2-22
16 BLUE/RED 19 1010221
L1-7 ROLL TURN UP
25 15 (TO MEASUREX)
15 RED/GREEN 20 1010201 TB2-21
OUT-7 N.O
26 19 TB2-24
18 ORANGE/GREEN 21 1010261
L1-8 LENGTH AT CALENDER
27 18 (TO MEASUREX)
17 BLACK/WHITE/RED 22 1010241 TB2-23
OUT-8 N.O
28 22 TB2-26
20 WHITE/BLACK/RED 23 1010301
L1-9 LENGTH AT WINDUP
29 21 (TO MEASUREX)
19 RED/BLACK/WHITE 24 1010281 TB2-25
OUT-9 N.O
30 25 TB2-28
22 GREEN/BLACK/WHITE 25 1010341
L1-10
31 24
21 ORANGE/BLACK/WHITE 26 1010321 TB2-27
OUT-10 N.O
32 28
24 BLUE/BLACK/WHITE 27 1010441 TB2-2
L1-11 CALENDER PRESS CLOSE
33 27 PERMISSIVE
23 BLACK/RED/GREEN 28 1010440 TB2-1
OUT-11 N.O
34 31
26 WHITE/RED/GREEN 29 1010443 TB2-4
L1-12 CREEL PRESS A CLOSE
35 30 PERMISSIVE
25 RED/BLACK/GREEN 30 1010442 TB2-3
OUT-12 N.O
36 34
28 GREEN/BLACK/ORANGE 31 1010445 TB2-6
L1-13 CREEL PRESS B CLOSE
37 33 PERMISSIVE
27 ORANGE/BLACK/GREEN 32 1010444 TB2-5
OUT-13 N.O
38 37 TB2-
30 BLUE/WHITE/ORANGE 33 1010447
L1-14 PULLER STAND CLOSE
39 36 PERMISSIVE
29 BLACK/WHITE/ORANGE 34 1010446 TB2-
OUT-14 N.O
40 40 TB2-
32 WHITE/RED/ORANGE 35 1010449
L1-15 CREEL PLATFORM SHIFT
41 39 PERMISSIVE
31 ORANGE/WHITE/BLUE 36 1010448 TB2-
OUT-15 N.O
42 29
37
43 32

44 35

45 38

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1010A
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE

No. 1010
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 0 CHK NEXT
AS tba
MODGRP: 0,1 DRIVE CABINET PLC BUILT JES SHT
No. 1011
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 MAIN REMOTE I/O RACK 00


3 SLOT 3 1492-CM1771-LD004
4
1
5
2
6
3
7
4
1756-IB16I
8 TB2-31 2
OUT AI000200B 5 ORANGE 2
GND-0
9 TB2-30 1
ROLL #1 WATER SIDE CROSSING +24 VDC AI000200A 6 BLUE 1
IN-0
10 (FROM MEASUREX)
TB2-32 AI000201B 4
IN 7 WHITE/BLACK 4
GND-1
11 3
AI000201A 8 RED/BLACK 3
IN-1
12 TB2-34 6
OUT AI000202B 9 GREEN/BLACK 6
GND-2
13 TB2-33 5
ROLL #1 DRIVE SIDE CROSSING +24 VDC AI000202A 10 ORANGE/BLACK 5
IN-2
14
(FROM MEASUREX)
TB2-35 AI000203B 8
IN 11 BLUE/BLACK 8
GND-3
15 7
AI000203A 12 BLACK/WHITE 7
IN-3
16 TB2-37 12
OUT AI000204B 13 RED/WHITE 10
GND-4
17 11
ROLL #1 WATER SIDE GAP +24 VDC TB2-36 AI000204A 14 GREEN/WHITE 9
IN-4
18 (FROM MEASUREX)
TB2-38 AI000205B 14
IN 15 BLUE/WHITE 12
GND-5
19 13
AI000205A 16 BLACK/RED 11
IN-5
20 16
OUT TB2-40 AI000206B 17 WHITE/RED 14
GND-6
21 15
ROLL #1 DRIVE SIDE GAP +24 VDC TB2-39 AI000206A 18 ORANGE/RED 13
IN-6
22 (FROM MEASUREX)
TB2-41 AI000207B 18
IN 19 BLUE/RED 16
GND-7
23 17
AI000207A 20 RED/GREEN 15
IN-7
24 TB2-43 22
OUT AI000210B 21 ORANGE/GREEN 18
GND-8
25 21
ROLL #4 WATER SIDE CROSSING +24 VDC TB2-42 AI000210A 22 BLACK/WHITE/RED 17
IN-8
26 (FROM MEASUREX)
TB2-44 AI000211B 24
IN 23 WHITE/BLACK/RED 20
GND-9
27 23
AI000211A 24 RED/BLACK/WHITE 19
IN-9
28 TB2-46 26
OUT AI000212B 25 GREEN/BLACK/WHITE 22
GND-10
29 25
ROLL #4 DRIVE SIDE CROSSING +24 VDC TB2-45 AI000212A 26 ORANGE/BLACK/WHITE 21
IN-10
30 (FROM MEASUREX)
TB2-47 AI000213B 28
IN 27 BLUE/BLACK/WHITE 24
GND-11
31 27
AI000213A 28 BLACK/RED/GREEN 23
IN-11
32 32
OUT TB2-49 AI000214B 29 WHITE/RED/GREEN 26
GND-12
33 31
ROLL #4 WATER SIDE GAP +24 VDC TB2-48 AI000214A 30 RED/BLACK/GREEN 25
IN-12
34 (FROM MEASUREX)
TB2-50 AI000215B 34
IN 31 GREEN/BLACK/ORANGE 28
GND-13
35 33
AI000215A 32 ORANGE/BLACK/GREEN 27
IN-13
36 36
OUT TB2-52 AI000216B 33 BLUE/WHITE/ORANGE 30
GND-14
37 35
ROLL #4 DRIVE SIDE GAP +24 VDC TB2-51 AI000216A 34 BLACK/WHITE/ORANGE 29
IN-14
38 (FROM MEASUREX)
TB2-53 AI000216B 38
IN 35 WHITE/RED/ORANGE 32
GND-15
39 37
AI000216A 36 ORANGE/WHITE/BLUE 31
IN-15
40 9
37
41 10

42 19

43 20

44 29

45 30

46 39

47 40

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1011
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE

No. 1010A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 0 CHK NEXT
AS tba
MODGRP: 2,3 DRIVE CABINET PLC BUILT JES SHT
No. 1011A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 MAIN REMOTE I/O RACK 00


3 SLOT 4
4 1492-CM1771-LD002
5

6
1
A
7
2
B
8
L1 3
C
TB4-2 NOT USED
9
27141 I/O AC INPUT POWER 4
1756-IM16I
D
10
-220VAC 5 ORANGE 2
ESR1 L2-0
11 FROM 27-18 TB4-1
27112 TB4-11 AI000300 00
6 BLUE 1
IN-0
12 I/O AC NEUTRAL
28-15 7 WHITE/BLACK 4
L2-1
13 CSR2 01
TB4-12 AI000301 8 RED/BLACK 3
IN-1
14 28-24 9 GREEN/BLACK 6
L2-2
15 TB4-13 02
AI000302 10 ORANGE/BLACK 5
TB4-4 IN-2
16
11 BLUE/BLACK 8
L2-3
17 03
TB4-14 AI000303 12 BLACK/WHITE 7
IN-3
18
13 RED/WHITE 10
L2-4
19 04
TB4-15 AI000304 14 GREEN/WHITE 9
TB4-5 IN-4
20
15 BLUE/WHITE 12
L2-5
21 05
TB4-16 AI000305 16 BLACK/RED 11
IN-5
22
17 WHITE/RED 14
L2-6
23 TB4-17 06
AI000306 18 ORANGE/RED 13
TB4-6 IN-6
24
19 BLUE/RED 16
L2-7
25 TB4-18 07
AI000307 20 RED/GREEN 15
IN-7
26
21 ORANGE/GREEN 18
L2-8
27 TB4-19 10
AI000304 22 BLACK/WHITE/RED 17
TB4-7 IN-8
28
23 WHITE/BLACK/RED 20
L2-9
29 TB4-20 11
AI000305 24 RED/BLACK/WHITE 19
IN-9
30
25 GREEN/BLACK/WHITE 22
L2-10
31 TB4-21 12
AI000306 26 ORANGE/BLACK/WHITE 21
TB4-8 IN-10
32
27 BLUE/BLACK/WHITE 24
L2-11
33 13
TB4-22 AI000307 28 BLACK/RED/GREEN 23
IN-11
34
29 WHITE/RED/GREEN 26
L2-12
35 14
TB4-23 AI000304 30 RED/BLACK/GREEN 25
TB4-9 IN-12
36
31 GREEN/BLACK/ORANGE 28
L2-13
37 15
TB4-24 AI000305 32 ORANGE/BLACK/GREEN 27
IN-13
38
33 BLUE/WHITE/ORANGE 30
L2-14
39 TB4-25 16
AI000306 34 BLACK/WHITE/ORANGE 29
TB4-10 IN-14
40
35 WHITE/RED/ORANGE 32
L2-15
41 TB4-26 17
AI000307 36 ORANGE/WHITE/BLUE 31
IN-15
42
37
43 L2
E
AC
44 COMMON

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 D-MJG106-0002-2 1011A


KOBELCO STEWART BOLLING, INC -
DRAWN NONE NO.
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1011
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 0 CHK NEXT
AS tba
MODGRP: 2,3 DRIVE CABINET PLC BUILT JES SHT
No. 1012
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 MAIN REMOTE I/O RACK 00


3 SLOT 5
4 1492-CM1771-LD010F
5

6 9 TB4-27
1 I/O AC NEUTRAL 27141
7 10
2 L1 220VAC
8
230V FROM 27-18
19 TB4-28
3 HIGH 27112
9 1756-OA16I 4
20
L2
10 2 PLC E-STOP
2 ORANGE 5 AC COMMON
L1-0 PLCESR 28-12
11 1 TB4-39
1 BLUE 6 AO000400 TB4-29
OUT-0 N.O
12 4
4 WHITE/BLACK 7
L1-1 PLCRSR
13 3 TB4-40 E-STOP RESET
3 RED/BLACK 8 AO000401
OUT-1 N.O 28-12
14 6
6 GREEN/BLACK 9
L1-2 LRR
15 5 TB4-41
5 ORANGE/BLACK 10 AO000402 TB4-30
OUT-2 N.O
16 8 LINE RUNNING RELAY
8 BLUE/BLACK 11
L1-3 1012-49, 1012-49, 1012-49,
17 7 1012-49, 1012-49, 1012-49
7 BLACK/WHITE 12 TB4-42
AO000403
OUT-3 N.O RECTIFIER
18 12
10 RED/WHITE 13 INSIDE MOTOR BOX
L1-4
19 11 TB4-43
9 GREEN/WHITE 14 AO000404 TB4-31 SHEAR CARRIAGE
OUT-4 N.O
20 BRAKE DC COIL
14
12 BLUE/WHITE 15
L1-5
21 13 TB4-44
11 BLACK/RED 16 AO000405
OUT-5 N.O
22 16
14 WHITE/RED 17 DC 230V
L1-6
23 15 TB4-45
13 ORANGE/RED 18 AO000406 TB4-32
OUT-6 N.O
24 18
16 BLUE/RED 19
L1-7
25 17
15 RED/GREEN 20 TB4-46
AO000407
OUT-7 N.O
26 22
18 ORANGE/GREEN 21
L1-8
27 21
17 BLACK/WHITE/RED 22 TB4-47
AO000410 TB4-33
OUT-8 N.O
28 24
20 WHITE/BLACK/RED 23
L1-9
29 23 TB4-48
19 RED/BLACK/WHITE 24 AO000411 TB4-34
OUT-9 N.O
30 26
22 GREEN/BLACK/WHITE 25
L1-10
31 25 TB4-49
21 ORANGE/BLACK/WHITE 26 AO000412 TB4-35
OUT-10 N.O
32 28
24 BLUE/BLACK/WHITE 27
L1-11
33 27
23 BLACK/RED/GREEN 28 TB4-50
AO000413 TB4-36
OUT-11 N.O
34 32
26 WHITE/RED/GREEN 29
L1-12
35 31 TB4-51
25 RED/BLACK/GREEN 30 AO000414
OUT-12 N.O
36 34
28 GREEN/BLACK/ORANGE 31
L1-13
37 33 TB4-52
27 ORANGE/BLACK/GREEN 32 AO000415 TB4-37
OUT-13 N.O
38 36
30 BLUE/WHITE/ORANGE 33
L1-14
39 35 TB4-53
29 BLACK/WHITE/ORANGE 34 AO000416
OUT-14 N.O
40 38
32 WHITE/RED/ORANGE 35
L1-15
41 37 TB4-44
31 ORANGE/WHITE/BLUE 36 AO000410 TB4-38
OUT-15 N.O
42 29
37 NOT USED
43 30
NOT USED
44 39
NOT USED
45 40
NOT USED
46

47

48
LRR LRR LRR LRR
LRR LRR
1012380 1012381 1012382 1012383 1012384 1012386 1012387 1012389
49

27141 27141
50 TB4-55 TB4-56 TB4-57 TB4-58 TB4-59 TB4-60 TB4-61 TB4-62 TB4-63 TB4-64

LETOFF A LETOFF A PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

04-12-08
TO TO
27112 27112 U2 MACHINE -
DRAWN NONE D-MJG106-0002-2 NO. 1012
EDGE GUIDES USER
FOR DRW DRAWING No. PREV
04-12-08 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE

SV-4 SV-5 No. 1011A


SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 0 CHK NEXT
AS tba
TENSION BLOCKING TENSION BLOCKING MODGRP: 3,4 DRIVE CABINET PLC JES SHT
BUILT No. 1012A
SEE SHT AE 120710 SEE SHT AE 120711
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\U2 MACHINE.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2
MAIN REMOTE I/O RACK 00
3
SLOT 6
4

7 1492-CM1771-LD006
8

10 A
L1 29121
11 1756-OG16 NOT
B
5VDC FROM
12 USED 29122 29-26
C
DC-0+ 10 BLACK 1
13 D
RTN OUT-0 9 WHITE 2
14 00 TB2-57
OUT-0 1 RED 3 AO000500
ROLL #1 DRIVE SIDE GAP POSITION LATCH COMMAND TO 1018-22
15 01
2 GREEN 4 AO000501 TB2-58
OUT-1 ROLL #1 WATER SIDE GAP POSITION LATCH COMMAND TO 1018-22
16 02
3 ORANGE 5 AO000502 TB2-59
OUT-2 ROLL #2 DRIVE SIDE GAP POSITION LATCH COMMAND TO 1018-22
17 03
4 BLUE 6 AO000503 TB2-60
OUT-3 ROLL #2 WATER SIDE GAP POSITION LATCH COMMAND TO 1019-22
18 04 TB2-61
OUT-4 5 WHITE/BLACK 7 AO000504
ROLL #4 DRIVE SIDE GAP POSITION LATCH COMMAND TO 1019-22
19 05 TB2-62
OUT-5 6 RED/BLACK 8 AO000505
ROLL #4 WATER SIDE GAP POSITION LATCH COMMAND TO 1019-22
20 06 TB2-63
OUT-6 7 GREEN/BLACK 9 AO000506
WINDUP ACCUMULATOR POSITION LATCH COMMAND TO 1019-22
21 07 TB2-64
OUT-7 8 ORANGE/BLACK 10 AO000507
22 10 TB2-65
OUT-8 11 BLUE/BLACK 11 AO000210
23 11 TB2-66
OUT-9 12 BLACK/WHITE 12 AO000211
24 12 TB2-67
OUT-10 13 RED/WHITE 13 AO000212
25 13 TB2-68
OUT-11 14 GREEN/WHITE 14 AO000213
26 14 TB2-69
OUT-12 15 BLUE/WHITE 15 AO000214
27 15 TB2-70
OUT-13 16 BLACK/RED 16 AO000215
28 16 TB2-71
OUT-14 17 WHITE/RED 17 AO000216
29 17 TB2-72
OUT-15 18 ORANGE/RED 18 AO000217
30
DC-1+ 20 BLUE/RED 19
31 E
RTN OUT-1 19 RED/GREEN 20
32
21
33
22
34
23
35
24
36
25
37

38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 D-MJG106-0002-2 1012A


KOBELCO STEWART BOLLING, INC -
DRAWN NONE NO.
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1012
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 0, 1 CHK NEXT
AS tba
MODGRP: 3,4 DRIVE CABINET PLC BUILT JES SHT
No. 1013
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2
MAIN REMOTE I/O RACK 00
3
SLOT 7
4

8 1492-CM1771-LD006
9
TB4-74
10 29121 I/O 5 VDC INPUT POWER
5 VDC
FROM TB4-73
11 29122
29-26
A
I/O 5 VDC NEUTRAL
12
B
1756-IG16
13
C 1 BLACK 10
DC HI DC +
14
D 2 WHITE 9
DC COM 0
15 TB2-83 00
AI000600 3 RED 1
ROLL #1 DRIVE SIDE GAP POSITION DATA READY FROM 1018-24 IN 0
16 TB2-84 01
AI000601 4 GREEN 2
TB4-75 ROLL #1 WATER SIDE GAP POSITION DATA READY FROM 1018-24 IN 1
17 02
TB2-85 AI000602 5 ORANGE 3
ROLL #2 DRIVE SIDE GAP POSITION DATA READY FROM 1018-24 IN 2
18 03
TB2-86 AI000603 6 BLUE 4
TB4-76 ROLL #2 WATER SIDE GAP POSITION DATA READY FROM 1018-24 IN 3
19 04
TB2-87 AI000604 7 WHITE/BLACK 5
ROLL #4 DRIVE SIDE GAP POSITION DATA READY FROM 1019-24 IN 4
20 TB4-77 05
TB2-88 AI000605 8 RED/BLACK 6
ROLL #4 WATER SIDE GAP POSITION DATA READY FROM 1019-24 IN 5
21 06
TB2-89 AI000606 9 GREEN/BLACK 7
WINDUP ACCUMULATOR POSITION DATA READY FROM 1019-24 IN 6
22 07
TB2-90 AI000607 10 ORANGE/BLACK 8
TB4-78 IN 7
23 TB2-91 10
AI000610 11 BLUE/BLACK 11
TB4-79 IN 8
24 TB2-92 11
AI000111 12 BLACK/WHITE 12
IN 9
25 TB2-93 12
AI000112 13 RED/WHITE 13
TB4-80 IN 10
26 13
TB2-94 AI000113 14 GREEN/WHITE 14
IN 11
27 14
TB2-95 AI000114 15 BLUE/WHITE 15
TB4-81 IN 12
28 TB2-96 15
AI000115 16 BLACK/RED 16
IN 13
29 TB2-97 16
AI000116 17 WHITE/RED 17
TB4-82 IN 14
30 17
TB2-98 AI000117 18 ORANGE/RED 18
IN 15
31
19 BLUE/RED 20
DC 1 ( +)
32
E 20 RED/GREEN 19
DC COM 1
33
21
34
22
35
23
36
24
37
25
38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1013
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1012A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 0, 0 CHK NEXT
AS tba
MODGRP: 6,7 DRIVE CABINET PLC BUILT JES SHT
No. 1013A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 MAIN REMOTE I/O RACK 00


4 SLOT 8
5

9 1492-CM1771-LD006
10

11 29121 I/O 5 VDC INPUT POWER


5 VDC
FROM
12 29122
29-26
A
I/O 5 VDC NEUTRAL
13
B
1756-IG16
14
DC HI C 1 BLACK 10
DC +
15
D 2 WHITE 9
DC COM 0
16 TB2-99
AI000700 00 3 RED 1
1 IN 0
17 TB2-100
AI000701 01 4 GREEN 2
2 IN 1
18 TB2-101
AI000702 02 5 ORANGE 3
4 IN 2
19 TB2-102
AI000703 03 6 BLUE 4
8 IN 3
20 TB2-103
AI000704 04 7 WHITE/BLACK 5
10 IN 4
21 TB2-104
AI000705 05 8 RED/BLACK 6
20 IN 5
22 TB2-105
AI000706 06 9 GREEN/BLACK 7
40 IN 6
23 TB2-106
AI000707 07 10 ORANGE/BLACK 8
80 IN 7
24 TB2-107
ROLL #1 DRIVE SIDE GAP POSITION AI000710 10 11 BLUE/BLACK 11
100 IN 8
25 FROM 1018-8
TB2-108 11
AI000711 12 BLACK/WHITE 12
200 IN 9
26 TB2-109
AI000712 12 13 RED/WHITE 13
400 IN 10
27 TB2-110
AI000713 13 14 GREEN/WHITE 14
800 IN 11
28 TB2-111
AI000714 14 15 BLUE/WHITE 15
1000 IN 12
29 TB2-112
AI000715 15 16 BLACK/RED 16
2000 IN 13
30 TB2-113
AI000716 16 17 WHITE/RED 17
4000 IN 14
31 TB2-114
AI000717 17 18 ORANGE/RED 18
8000 IN 15
32
19 BLUE/RED 20
DC 1 ( +)
33
E 20 RED/GREEN 19
DC COM 1
34
21
35
22
36
23
37
24
38
25
39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1013A
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1013
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 0, 0 CHK NEXT
AS tba
MODGRP: 6,7 DRIVE CABINET PLC BUILT JES SHT
No. 1014
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 MAIN REMOTE I/O RACK 00


4 SLOT 9
5

9 1492-CM1771-LD006
10

11 29121 I/O 5 VDC INPUT POWER


5 VDC
FROM
12 29122
29-26
A
I/O 5 VDC NEUTRAL
13
B
1756-IG16
14
DC HI C 1 BLACK 10
DC +
15
D 2 WHITE 9
DC COM 0
16 TB2-115
AI001000 00 3 RED 1
1 IN 0
17 TB2-116
AI001001 01 4 GREEN 2
2 IN 1
18 TB2-117
AI001002 02 5 ORANGE 3
4 IN 2
19 TB2-118
AI001003 03 6 BLUE 4
8 IN 3
20 TB2-119
AI001004 04 7 WHITE/BLACK 5
10 IN 4
21 TB2-120
AI001005 05 8 RED/BLACK 6
20 IN 5
22 TB2-121
AI001006 06 9 GREEN/BLACK 7
40 IN 6
23 TB2-122
AI001007 07 10 ORANGE/BLACK 8
80 IN 7
24 ROLL #1 WATER SIDE GAP POSITION
TB2-123
FROM 1018-8 AI001010 10 11 BLUE/BLACK 11
100 IN 8
25 TB2-124
AI001011 11 12 BLACK/WHITE 12
200 IN 9
26 TB2-125
AI001012 12 13 RED/WHITE 13
400 IN 10
27 TB2-126
AI001013 13 14 GREEN/WHITE 14
800 IN 11
28 TB2-127
AI001014 14 15 BLUE/WHITE 15
1000 IN 12
29 TB2-128
AI001015 15 16 BLACK/RED 16
2000 IN 13
30 TB2-129
AI001016 16 17 WHITE/RED 17
4000 IN 14
31 TB2-130
AI001017 17 18 ORANGE/RED 18
8000 IN 15
32
19 BLUE/RED 20
DC 1 ( +)
33
E 20 RED/GREEN 19
DC COM 1
34
21
35
22
36
23
37
24
38
25
39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1014
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1013A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 1 CHK NEXT
AS tba
MODGRP: 0,1 DRIVE CABINET PLC BUILT JES SHT
No. 1014A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 MAIN REMOTE I/O RACK 00


4 SLOT 10
5

9 1492-CM1771-LD006
10

11 29121 I/O 5 VDC INPUT POWER


5 VDC
FROM
12 29122
29-26
A
I/O 5 VDC NEUTRAL
13
B DC HI
1756-IG16
14
DC HI C 1 BLACK 10
DC +
15
D 2 WHITE 9
DC COM 0
16 TB3-1
AI001100 00 3 RED 1
1 IN 0
17 TB3-2
AI001101 01 4 GREEN 2
2 IN 1
18 TB3-3
AI001102 02 5 ORANGE 3
4 IN 2
19 TB3-4
AI001103 03 6 BLUE 4
8 IN 3
20 TB3-5
AI001104 04 7 WHITE/BLACK 5
10 IN 4
21 TB3-6
AI001105 05 8 RED/BLACK 6
20 IN 5
22 TB3-7
AI001106 06 9 GREEN/BLACK 7
40 IN 6
23 TB3-8
AI001107 07 10 ORANGE/BLACK 8
80 IN 7
24 ROLL #2 DRIVE SIDE GAP POSITION
TB3-9
FROM 1018-8 AI001110 10 11 BLUE/BLACK 11
100 IN 8
25 TB3-10
AI001111 11 12 BLACK/WHITE 12
200 IN 9
26 TB3-11
AI001112 12 13 RED/WHITE 13
400 IN 10
27 TB3-12
AI001113 13 14 GREEN/WHITE 14
800 IN 11
28 TB3-13
AI001114 14 15 BLUE/WHITE 15
1000 IN 12
29 TB3-14
AI001115 15 16 BLACK/RED 16
2000 IN 13
30 TB3-15
AI001116 16 17 WHITE/RED 17
4000 IN 14
31 TB3-16
AI001117 17 18 ORANGE/RED 18
8000 IN 15
32
19 BLUE/RED 20
DC 1 ( +)
33
E 20 RED/GREEN 19
DC COM 1
34
21
35
22
36
23
37
24
38
25
39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1014A
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1014
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 1 CHK NEXT
AS tba
MODGRP: 0,1 DRIVE CABINET PLC BUILT JES SHT
No. 1015
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 MAIN REMOTE I/O RACK 00


4 SLOT 11
5

9 1492-CM1771-LD006
10

11 29121 I/O 5 VDC INPUT POWER


5 VDC
FROM
12 29122
29-26
A
I/O 5 VDC NEUTRAL
13
B DC HI
1756-IG16
14
DC HI C 1 BLACK 10
DC +
15
D 2 WHITE 9
DC COM 0
16 TB3-17
AI001200 00 3 RED 1
1 IN 0
17 TB3-18
AI001201 01 4 GREEN 2
2 IN 1
18 TB3-19
AI001202 02 5 ORANGE 3
4 IN 2
19 TB3-20
AI001203 03 6 BLUE 4
8 IN 3
20 TB3-21
AI001204 04 7 WHITE/BLACK 5
10 IN 4
21 TB3-22
AI001205 05 8 RED/BLACK 6
20 IN 5
22 TB3-23
AI001206 06 9 GREEN/BLACK 7
40 IN 6
23 TB3-24
AI001207 07 10 ORANGE/BLACK 8
80 IN 7
24 ROLL #2 WATER SIDE GAP POSITION
TB3-25
FROM 1018-8 AI001210 10 11 BLUE/BLACK 11
100 IN 8
25 TB3-26
AI001211 11 12 BLACK/WHITE 12
200 IN 9
26 TB3-27
AI001212 12 13 RED/WHITE 13
400 IN 10
27 TB3-28
AI001213 13 14 GREEN/WHITE 14
800 IN 11
28 TB3-29
AI001214 14 15 BLUE/WHITE 15
1000 IN 12
29 TB3-30
AI001215 15 16 BLACK/RED 16
2000 IN 13
30 TB3-31
AI001216 16 17 WHITE/RED 17
4000 IN 14
31 TB3-32
AI001217 17 18 ORANGE/RED 18
8000 IN 15
32
19 BLUE/RED 20
DC 1 ( +)
33
E 20 RED/GREEN 19
DC COM 1
34
21
35
22
36
23
37
24
38
25
39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1015
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1014A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 1 CHK NEXT
AS tba
MODGRP: 2,3 DRIVE CABINET PLC BUILT JES SHT
No. 1015A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3
MAIN REMOTE I/O RACK 00
4
SLOT 12
5

9 1492-CM1771-LD006
10

11 29121 I/O 5 VDC INPUT POWER


5 VDC
FROM
12 29122
29-26
A
I/O 5 VDC NEUTRAL
13
B DC HI
1756-IG16
14
DC HI C 1 BLACK 10
DC +
15
D 2 WHITE 9
DC COM 0
16 TB3-33
AI001300 00 3 RED 1
1 IN 0
17 TB3-34
AI001301 01 4 GREEN 2
2 IN 1
18 TB3-35
AI001302 02 5 ORANGE 3
4 IN 2
19 TB3-36
AI001303 03 6 BLUE 4
8 IN 3
20 TB3-37
AI001304 04 7 WHITE/BLACK 5
10 IN 4
21 TB3-38
AI001305 05 8 RED/BLACK 6
20 IN 5
22 TB3-39
AI001306 06 9 GREEN/BLACK 7
40 IN 6
23 TB3-40
AI001307 07 10 ORANGE/BLACK 8
80 IN 7
24 ROLL #4 DRIVE SIDE GAP POSITION
TB3-41
FROM 1019-8 AI001310 10 11 BLUE/BLACK 11
100 IN 8
25 TB3-42
AI001311 11 12 BLACK/WHITE 12
200 IN 9
26 TB3-43
AI001312 12 13 RED/WHITE 13
400 IN 10
27 TB3-44
AI001313 13 14 GREEN/WHITE 14
800 IN 11
28 TB3-45
AI001314 14 15 BLUE/WHITE 15
1000 IN 12
29 TB3-46
AI001315 15 16 BLACK/RED 16
2000 IN 13
30 TB3-47
AI001316 16 17 WHITE/RED 17
4000 IN 14
31 TB3-48
AI001317 17 18 ORANGE/RED 18
8000 IN 15
32
19 BLUE/RED 20
DC 1 ( +)
33
E 20 RED/GREEN 19
DC COM 1
34
21
35
22
36
23
37
24
38
25
39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1015A
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1015
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 1 CHK NEXT
AS tba
MODGRP: 2,3 DRIVE CABINET PLC BUILT JES SHT
No. 1016
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 MAIN REMOTE I/O RACK 00


4 SLOT 13
5

9 1492-CM1771-LD006
10

11 29121 I/O 5 VDC INPUT POWER


5 VDC
FROM
12 29122
29-26
A
I/O 5 VDC NEUTRAL
13
B DC HI
1756-IG16
14
DC HI C 1 BLACK 10
DC +
15
D 2 WHITE 9
DC COM 0
16 TB3-49
AI001400 00 3 RED 1
1 IN 0
17 TB3-50
AI001401 01 4 GREEN 2
2 IN 1
18 TB3-51
AI001402 02 5 ORANGE 3
4 IN 2
19 TB3-52
AI001403 03 6 BLUE 4
8 IN 3
20 TB3-53
AI001404 04 7 WHITE/BLACK 5
10 IN 4
21 TB3-54
AI001405 05 8 RED/BLACK 6
20 IN 5
22 TB3-55
AI001406 06 9 GREEN/BLACK 7
40 IN 6
23 TB3-56
AI001407 07 10 ORANGE/BLACK 8
80 IN 7
24 ROLL #4 WATER SIDE GAP POSITION
TB3-57
FROM 1019-8 AI001410 10 11 BLUE/BLACK 11
100 IN 8
25 TB3-58
AI001411 11 12 BLACK/WHITE 12
200 IN 9
26 TB3-59
AI001412 12 13 RED/WHITE 13
400 IN 10
27 TB3-60
AI001413 13 14 GREEN/WHITE 14
800 IN 11
28 TB3-61
AI001414 14 15 BLUE/WHITE 15
1000 IN 12
29 TB3-62
AI001415 15 16 BLACK/RED 16
2000 IN 13
30 TB3-63
AI001416 16 17 WHITE/RED 17
4000 IN 14
31 TB3-64
AI001417 17 18 ORANGE/RED 18
8000 IN 15
32
19 BLUE/RED 20
DC 1 ( +)
33
E 20 RED/GREEN 19
DC COM 1
34
21
35
22
36
23
37
24
38
25
39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1016
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1015A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 1 CHK NEXT
AS tba
MODGRP: 4,5 DRIVE CABINET PLC BUILT JES SHT
No. 1016A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 MAIN REMOTE I/O RACK 00


4 SLOT 14
5

9 1492-CM1771-LD006
10

11 29121 I/O 5 VDC INPUT POWER


5 VDC
FROM
12 29122
29-26
A
I/O 5 VDC NEUTRAL
13
B DC HI
1756-IG16
14
DC HI C 1 BLACK 10
DC +
15
D 2 WHITE 9
DC COM 0
16 TB3-65
AI001500 00 3 RED 1
1 IN 0
17 TB3-66
AI001501 01 4 GREEN 2
2 IN 1
18 TB3-67
AI001502 02 5 ORANGE 3
4 IN 2
19 TB3-68
AI001503 03 6 BLUE 4
8 IN 3
20 TB3-69
AI001504 04 7 WHITE/BLACK 5
10 IN 4
21 TB3-70
AI001505 05 8 RED/BLACK 6
20 IN 5
22 TB3-71
AI001506 06 9 GREEN/BLACK 7
40 IN 6
23 TB3-72
AI001507 07 10 ORANGE/BLACK 8
WINDUP ACCUMULATOR POSITION 80 IN 7
24 FROM 1019-8 TB3-73
AI001510 10 11 BLUE/BLACK 11
100 IN 8
25 TB3-74
AI001511 11 12 BLACK/WHITE 12
200 IN 9
26 TB3-75
AI001512 12 13 RED/WHITE 13
400 IN 10
27 TB3-76
AI001513 13 14 GREEN/WHITE 14
800 IN 11
28 TB3-77
AI001514 14 15 BLUE/WHITE 15
1000 IN 12
29 TB3-78
AI001515 15 16 BLACK/RED 16
2000 IN 13
30 TB3-79
AI001516 16 17 WHITE/RED 17
4000 IN 14
31 TB3-80
AI001517 17 18 ORANGE/RED 18
8000 IN 15
32
19 BLUE/RED 20
DC 1 ( +)
33
E 20 RED/GREEN 19
DC COM 1
34
21
35
22
36
23
37
24
38
25
39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1016A
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1016
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 1 CHK NEXT
AS tba
MODGRP: 4,5 DRIVE CABINET PLC BUILT JES SHT
No. 1017
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 MAIN REMOTE I/O RACK 00


4 SLOT 15
5

9 1492-CM1771-LD006
10

11 29121 I/O 5 VDC INPUT POWER


5 VDC
FROM
12 29122
29-26
A
I/O 5 VDC NEUTRAL
13
B
1756-IG16
14
DC HI C 1 BLACK 10
DC +
15
D 2 WHITE 9
DC COM 0
16 TB3-81
AI001600 00 3 RED 1
1000 IN 0
17 TB3-82
AI001601 01 4 GREEN 2
2000 IN 1
18 ROLL #1 DRIVE SIDE GAP
TB3-83
POSITION FROM 1018-20 AI001602 02 5 ORANGE 3
4000 IN 2
19 TB3-84
AI001603 03 6 BLUE 4
8000 IN 3
20 TB3-85
AI001604 04 7 WHITE/BLACK 5
1000 IN 4
21 TB3-86
ROLL #1 WATER SIDE GAP AI001605 05 8 RED/BLACK 6
2000 IN 5
22 POSITION FROM 1018-20
TB3-87
AI001606 06 9 GREEN/BLACK 7
4000 IN 6
23 TB3-88
AI001607 07 10 ORANGE/BLACK 8
8000 IN 7
24 TB3-89
AI001610 10 11 BLUE/BLACK 11
1000 IN 8
25 TB3-90
AI001611 11 12 BLACK/WHITE 12
ROLL #2 DRIVE SIDE GAP 2000 IN 9
26 POSITION FROM 1018-20 TB3-91
AI001612 12 13 RED/WHITE 13
4000 IN 10
27 TB3-92
AI001613 13 14 GREEN/WHITE 14
8000 IN 11
28 TB3-93
AI001614 14 15 BLUE/WHITE 15
1000 IN 12
29 TB3-94
AI001615 15 16 BLACK/RED 16
ROLL #2 WATER SIDE GAP 2000 IN 13
30 POSITION FROM 1018-20 TB3-95
AI001616 16 17 WHITE/RED 17
4000 IN 14
31 TB3-96
AI001617 17 18 ORANGE/RED 18
8000 IN 15
32
19 BLUE/RED 20
DC 1 ( +)
33
E 20 RED/GREEN 19
DC COM 1
34
21
35
22
36
23
37
24
38
25
39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1017
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1016A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 1 CHK NEXT
AS tba
MODGRP: 6,7 DRIVE CABINET PLC BUILT JES SHT
No. 1017A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 MAIN REMOTE I/O RACK 00


4 SLOT 16
5

9 1492-CM1771-LD006
10

11 29121 I/O 5 VDC INPUT POWER


5 VDC
FROM
12 29122
29-26
A
I/O 5 VDC NEUTRAL
13
B DC HI
1756-IG16
14
DC HI C 1 BLACK 10
DC +
15
D 2 WHITE 9
DC COM 0
16 TB3-97
AI001700 00 3 RED 1
1000 IN 0
17 TB3-98
AI001701 01 4 GREEN 2
2000 IN 1
18 ROLL #4 DRIVE SIDE GAP POSITION
TB3-99
FROM 1019-20 AI001702 02 5 ORANGE 3
4000 IN 2
19 TB3-100
AI001703 03 6 BLUE 4
8000 IN 3
20 TB3-101
AI001704 04 7 WHITE/BLACK 5
1000 IN 4
21 TB3-102
AI001705 05 8 RED/BLACK 6
2000 IN 5
22 ROLL #4 WATER SIDE GAP POSITION TB3-103
AI001706 06 9 GREEN/BLACK 7
FROM 1019-20 4000 IN 6
23 TB3-104
AI001707 07 10 ORANGE/BLACK 8
8000 IN 7
24 TB3-105
AI001710 10 11 BLUE/BLACK 11
1000 IN 8
25 TB3-106
AI001711 11 12 BLACK/WHITE 12
2000 IN 9
26 WINDUP ACCUMULATOR POSITION
TB3-107
FROM 1018-20 AI001712 12 13 RED/WHITE 13
4000 IN 10
27 TB3-108
AI001713 13 14 GREEN/WHITE 14
8000 IN 11
28 TB3-109
AI001714 14 15 BLUE/WHITE 15
IN 12
29 TB3-110
AI001715 15 16 BLACK/RED 16
IN 13
30 TB3-111
AI001716 16 17 WHITE/RED 17
IN 14
31 TB3-112
AI001717 17 18 ORANGE/RED 18
IN 15
32
19 BLUE/RED 20
DC 1 ( +)
33
E 20 RED/GREEN 19
DC COM 1
34
21
35
22
36
23
37
24
38
25
39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1017A
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1016
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 1 CHK NEXT
AS tba
MODGRP: 6,7 DRIVE CABINET PLC BUILT JES SHT
No. 1018
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 A AI000700 A AI001000 A AI001100 A AI001200


1 1 1 1

3 B AI000701 B AI001001 B AI001101 B AI001201


2 2 2 2

4 C AI000702 C AI001002 C AI001102 C AI001202


4 4 4 4

5 D AI000703 D AI001003 D AI001103 D AI001203


8 8 8 8

6 E AI000704 E AI001004 E AI001104 E AI001204


10 10 10 10

7 F AI000705 F AI001005 F AI001105 F AI001205


20 20 20 20

8 G AI000706 G AI001006 G AI001106 G AI001206


40 40 40 40
TO 1013A-24 TO 1014-24 TO 1014A-24 TO 1015-24
9 H AI000707 H AI001007 H AI001107 H AI001207
80 80 80 80

10 K AI000710 K AI001010 K AI001110 K AI001210


100 100 100 100

11 L AI000711 L AI001011 L AI001111 L AI001211


200 200 200 200

12 M AI000712 M AI001012 M AI001112 M AI001212


400 400 400 400

13 N AI000713 N AI001013 N AI001113 N AI001213


800 800 800 800

14 S AI000714 S AI001014 S AI001114 S AI001214


1000 1000 1000 1000

15 T AI000715 T AI001015 T AI001115 T AI001215


2000 2000 2000 2000

16 u AI000716 u AI001016 u AI001116 u AI001216


4000 4000 4000 4000

17 v AI000717 v AI001017 v AI001117 v AI001217


8000 8000 8000 8000

18 a AI000600 a AI001604 a AI001600 a AI001614


10000 10000 10000 10000

19 b AI000601 b AI001605 b AI001601 b AI001615


20000 20000 20000 20000

20 c AI000602 TO 1017-18 c AI001606 TO 1017-22 c AI001602 TO 1017-26 c AI001616 TO 1017-30


40000 40000 40000 40000

21 d AI000603 d AI001607 d AI001603 d AI001617


80000 80000 80000 80000

22 LATCH W AO000500 LATCH W AO000501 LATCH W AO000502 LATCH W AO000503


FROM 1012A-15 FROM 1012A-16 FROM 1012A-17 FROM 1012A-18
CMD CMD CMD CMD
23 5VDC R 29122 5VDC R 29122 5VDC R 29122 5VDC R 29122
FROM 29-23 FROM 29-23 FROM 29-23 FROM 29-23
COM COM COM COM
24 DATA J AI000600 DATA J AI000601 DATA J AI000602 DATA J AI000603
TO 1013-15 TO 1013-16 TO 1013-17 TO 1013-18
READY READY READY READY
25 12VDC e 29291 12VDC e 29291 12VDC e 29291 12VDC e 29291
FROM 29-43 FROM 29-43 FROM 29-43 FROM 29-43
(+) (+) (+) (+)
26 n 29121 n 29121 n 29121 n 29121
5VDC FROM 29-23 5VDC FROM 29-23 5VDC FROM 29-23 5VDC FROM 29-23

27 12VDC f 29292 12VDC f 29292 12VDC f 29292 12VDC f 29292


FROM 29-43 FROM 29-43 FROM 29-43 FROM 29-43
RETURN RETURN RETURN RETURN
28 p FROM 29-43 p FROM 29-43 p FROM 29-43 p FROM 29-43

29

30 ROLL #1 DRIVE SIDE ROLL #1 WATER SIDE ROLL #2 DRIVE SIDE ROLL #2 WATER SIDE
BULETIN BULETIN BULETIN BULETIN
GAP POSITION GAP POSITION GAP POSITION GAP POSITION
845C 845C 845C 845C
31 100 TURNS 100 TURNS 100 TURNS 100 TURNS
ABSOLUTE ABSOLUTE ABSOLUTE ABSOLUTE
0-99999 0-99999 0-99999 0-99999
ENCODER ENCODER ENCODER ENCODER
32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1018
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE

SCHEMATIC DIAGRAM FOR GAP POSITION W.U. No. 1017A


ACCUMULATOR ABSOLUTE ENCODERS DRIVE CABINET AS tba
CHK NEXT

PLC BUILT JES SHT


1020
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 A AI0001300 A AI001400 A AI001500


1 1 1

3 B AI0001301 B AI001401 B AI001501


2 2 2

4 C AI0001302 C AI001402 C AI001502


4 4 4

5 D AI0001303 D AI001403 D AI001503


8 8 8

6 E AI0001304 E AI001404 E AI001504


10 10 10

7 F AI0001305 F AI001405 F AI001505


20 20 20

8 G AI0001306 G AI001406 G AI001506


40 40 40
TO 1015A-24 TO 1016-20 TO 1016A-24
9 H AI0001307 H AI001407 H AI001507
80 80 80

10 K AI0001310 K AI001410 K AI001510


100 100 100

11 L AI0001311 L AI001411 L AI001511


200 200 200

12 M AI0001312 M AI001412 M AI001512


400 400 400

13 N AI0001313 N AI001413 N AI001513


800 800 800

14 S AI0001314 S AI001414 S AI001514


1000 1000 1000

15 T AI0001315 T AI001415 T AI001515


2000 2000 2000

16 u AI0001316 u AI001416 u AI001516


4000 4000 4000

17 v AI0001317 v AI001417 v AI001517


8000 8000 8000

18 a AI001700 a AI001604 a AI001710


10000 10000 10000

19 b AI001701 b AI001605 b AI001711


20000 20000 20000

20 c AI001702 TO 1017A-18 c AI001606 TO 1017A-22 c AI001712 TO 1017A-26


40000 40000 40000

21 d AI001703 d AI001607 d AI001713


80000 80000 80000

22 LATCH W AO000504 LATCH W AO000505 LATCH W AO000506


FROM 1012A-19 FROM 1012A-20 FROM 1012A-21
CMD CMD CMD
23 5VDC R 29122 5VDC R 29122 5VDC R 29122
FROM 29-25 FROM 29-25 FROM 29-25
COM COM COM
24 DATA J AI000604 DATA J AI000605 DATA J AI000606
TO 1013-19 TO 1013-20 TO 1013-21
READY READY READY
25 12VDC e 29291 12VDC e 29291 12VDC e 29291
FROM 29-45 FROM 29-45 FROM 29-45
(+) (+) (+)
26 n 29121 n 29121 n 29121
5VDC FROM 29-25 5VDC FROM 29-25 5VDC FROM 29-25

27 12VDC f 29292 12VDC f 29292 12VDC f 29292


FROM 29-45 FROM 29-45 FROM 29-45
RETURN RETURN RETURN
28 p FROM 29-45 p FROM 29-45 p FROM 29-45

29

30 ROLL#4 DRIVE SIDE ROLL#4 WATER SIDE WINDUP ACCUMULATOR


BULETIN BULETIN BULETIN
GAP POSITION GAP POSITION 100 TURNS
845C 845C 845C
31 100 TURNS 100 TURNS 0-99999
ABSOLUTE ABSOLUTE ABSOLUTE
0-99999 0-99999
ENCODER ENCODER ENCODER
32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1019
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE

No. 1018
SCHEMATIC DIAGRAM FOR ROLL GAP POSITION CHK NEXT
AS tba
ABSOLUTE ENCODERS DRIVE CABINET PLC BUILT JES SHT
No. 1020
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 MAIN REMOTE I/O


4
RACK 00
1756-ENBT
5

9
SLOT 0 SLOT 1 SLOT 2 SLOT 3 SLOT 4 SLOT 5 SLOT 6 SLOT 7 SLOT 8 SLOT 9 SLOT 10 SLOT 11 SLOT 12 SLOT 13 SLOT 14 SLOT 15 SLOT 16

10

11 POWER ETHERNET SPARE 1756-OW16I 1756-IB16I 1756-IM16I 1756-OA16I 1756-OG16 1756-IG16 1756-IG16 1756-IG16 1756-IG16 1756-IG16 1756-IG16 1756-IG16 1756-IG16 1756-IG16 1756-IG16
SUPPLY COM MODULE RELAY 24VDC 220VAC 120/240VAC 5VDC 5VDC, TTL 5VDC, TTL 5VDC, TTL 5VDC, TTL 5VDC, TTL 5VDC, TTL 5VDC, TTL 5VDC, TTL 5VDC, TTL 5VDC, TTL
12 TYPE ISOLATED ISOLATED ISOLATED DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL
1756-ENBT
1756-PA72 DIGITAL DIGITAL DIGITAL DIGITAL OUTPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT
13
OUTPUT INPUT INPUT OUTPUT
14

15 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1
4 3 4 3 4 3
192.168.1.20
16 6 5 6 5 6 5 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3
8 7 8 7 8 7
17 10 9 10 9 10 9 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5
12 11 12 11 12 11
14 13 14 13 14 13 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7
18
16 15 16 15 16 15
18 17 18 17 18 17 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9
19
20 19 20 19 20 19 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11
20 22 21 22 21 22 21
24 23 24 23 24 23 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13
21 26 25 26 25 26 25
28 27 28 27 28 27 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15
22 30 29 30 29 30 29
32 31 32 31 32 31 18 17 18 17 18 17 18 17 18 17 18 17 18 17 18 17 18 17 18 17 18 17 18 17
L1 L2 GND
23 34 33 34 33 34 33
ETHERNET 20 19 20 19 20 19 20 19 20 19 20 19 20 19 20 19 20 19 20 19 20 19 20 19
36 35 36 35 36 35
RJ-45
24

25

26
TB-16 TB-17
27

28

29 27141 27112

30

31 FROM 220 VAC


FROM 27-18
32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1020
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE

No. 1017A
SCHEMATIC DIAGRAM FOR PLC I/O PROC:A, RACK: 0, 1 CHK NEXT
AS tba
DRIVE CABINET PLC 1756-ENBT MCC MAIN I/O BUILT JES SHT
No. 1028
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 MCC REMOTE I/O STASION


3 RACK 11 SLOT 0
4
1794-IM16
FROM 27-22 FROM 27-22 220VAC DIGITAL INPUT FROM 27-22
5

6 27181 SLOT 0 RACK: 11


27181 27112

I/O AC INPUT POWER V COM


7
C-34 B-16 I/O AC NEUTRAL
ROLL #1 DRIVE IN-0
8
SIDE CROSSING IN AUX CONT R11:I.Data[0].0
FROM (UNIT 3D) 23-21 B-0
9
V COM

10 C-35 B-17
ROLL #1 DRIVE IN-1
11 SIDE CROSSING OUT AUX CONT R11:I.Data[0].1
C-1
FROM (UNIT 3D) 23-22
V COM
12
C-36 B-18
13
ROLL #1 WATER IN-2
SIDE CROSSING IN AUX CONT R11:I.Data[0].2
B-2
14
FROM (UNIT 3E) 23-28
V COM

15 C-37 B-19
ROLL #1 WATER IN-3
16 SIDE CROSSING OUT AUX CONT R11:I.Data[0].3
C-3
FROM (UNIT 3E) 23-29
V COM
17
C-38 B-20
18
ROLL #4 DRIVE IN-4
SIDE CROSSING IN AUX CONT R11:I.Data[0].4
B-4
19
FROM (UNIT 3F) 24-21
V COM

20 C-39 B-21
ROLL #4 DRIVE IN-5
21 SIDE CROSSING OUT AUX CONT R11:I.Data[0].5
C-5
FROM (UNIT 3F) 24-22
V COM
22
C-40 B-22
ROLL #4 WATER IN-6
23
SIDE CROSSING IN AUX CONT R11:I.Data[0].6
B-6
FROM (UNIT 3G) 24-28
24
V COM

25 C-41 B-23
ROLL #4 WATER IN-7
26 SIDE CROSSING OUT AUX CONT R11:I.Data[0].7
C-7
FROM (UNIT 3G) 24-29
V COM
27
C-42 B-24
28 UPPER DRIVE SIDE IN-8
STOCK GUIDE INC AUX R11:I.Data[0].10
B-8
29 FROM (UNIT 4E) 24-21
V COM

30 C-43 B-25
UPPER DRIVE SIDE IN-9
31 STOCK GUIDE DEC AUX R11:I.Data[0].11
C-9
FROM (UNIT 4E) 24-22
V COM
32
C-44 B-26
33 UPPER WATER SIDE IN-10
STOCK GUIDE INC AUX R11:I.Data[0].12
B-10
34 FROM (UNIT 4F) 24-28
V COM

35 C-45 B-27
UPPER WATER SIDE IN-11
36 STOCK GUIDE DEC AUX R11:I.Data[0].13
C-11
FROM (UNIT 4F) 24-29 V COM
37
C-46 B-28
38 LOWER DRIVE SIDE IN-12
STOCK GUIDE INC AUX R11:I.Data[0].14
B-12
39 FROM (UNIT 4G) 25-21
V COM

40 C-47 B-29
LOWER DRIVE SIDE IN-13
41 STOCK GUIDE DEC AUX R11:I.Data[0].15
C-13
FROM (UNIT 4G) 25-22
V COM
42
C-48 B-30
43 LOWER WATER SIDE IN-14
STOCK GUIDE INC AUX R11:I.Data[0].16
B-14
44 FROM (UNIT 4H) 25-28
V COM

45 C-49 B-31

LOWER WATER SIDE IN-15


46 R11:I.Data[0].17
STOCK GUIDE DEC AUX
C-15
FROM (UNIT 4H) 25-29
47 V COM
C-50 B-32
48
V COM
49 C-51 B-33

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1028
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1020
SCHEMATIC DIAGRAM FOR MMC PLC I/O PROC: A, CHK NEXT
AS tba
RACK: 11 MODGRP: 0 MOTOR CONTROL CENTER BUILT JES SHT
No. 1028A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 MCC REMOTE I/O STASION


3
RACK 11 SLOT 1
4 1794-OM16
120VAC/240VAC
FROM 27-22 DIGITAL OUTPUT FROM 27-22 FROM 27-22
5

6 SLOT 1 RACK: 11 27112


27181 27112

I/O AC OUTPUT POWER V COM I/O AC NEUTRAL


7
C-34 B-16
8 OUT0
R11:O.Data[0].0 ROLL #1 DRIVE
B-0 SIDE CROSSING IN STARTER
9
V COM TO (UNIT 3D) 23-22
10 C-35 B-17
OUT1 ROLL #1 DRIVE
11 R11:O.Data[0].1 SIDE CROSSING OUT STARTER
C-1
V COM TO (UNIT 3D) 23-23
12
C-36 B-18
13 OUT2 ROLL #1 WATER
R11:O.Data[0].2 SIDE CROSSING IN STARTER
B-2
14
V COM
TO (UNIT 3E) 23-40

15 C-37 B-19
OUT3
16 R11:O.Data[0].3 ROLL #1 WATER
C-3
SIDE CROSSING OUT STARTER
V COM TO (UNIT 3E) 23-41
17
C-38 B-20
18 OUT4 ROLL #4 DRIVE
R11:O.Data[0].4
B-4 SIDE CROSSING IN STARTER
19 TO (UNIT 3F) 24-22
V COM

20 C-39 B-21
OUT5 ROLL #4 DRIVE
21 R11:O.Data[0].5 SIDE CROSSING OUT STARTER
C-5
TO (UNIT 3F) 24-23
V COM
22
C-40 B-22
23 OUT6 ROLL #4 WATER
R11:O.Data[0].6
B-6 SIDE CROSSING IN STARTER
24 TO (UNIT 3G) 24-40
V COM

25 C-41 B-23
OUT7 ROLL #4 WATER
26 R11:O.Data[0].7
C-7 SIDE CROSSING OUT STARTER
V COM TO (UNIT 3G) 24-41
27
C-42 B-24
28 OUT8 UPPER DRIVE SIDE
R11:O.Data[0].10
B-8 STOCK GUIDE INCREASE STARTER
29 TO (UNIT 4E) 24-22
V COM

30 C-43 B-25
OUT9 UPPER DRIVE SIDE
31 R11:O.Data[0].11
C-9 STOCK GUIDE DECREASE STARTER
V COM TO (UNIT 4E) 24-23
32
C-44 B-26
33 OUT10 UPPER WATER SIDE
R11:O.Data[0].12
B-10 STOCK GUIDE INCREASE STARTER
34 TO (UNIT 4F) 24-40
V COM

35 C-45 B-27
OUT11 UPPER WATER SIDE
36 R11:O.Data[0].13
C-11 STOCK GUIDE DECREASE STARTER
V COM TO (UNIT 4F) 24-41
37
C-46 B-28
38 OUT12 LOWER DRIVE SIDE
R11:O.Data[0].14 STOCK GUIDE INCREASE STARTER
B-12
39 TO (UNIT 4G) 25-22
V COM

40 C-47 B-29
OUT-13 LOWER DRIVE SIDE
41 R11:O.Data[0].15 STOCK GUIDE DECREASE STARTER
C-13
TO (UNIT 4G) 25-23
V COM
42
C-48 B-30
43 OUT14 LOWER WATER SIDE
R11:O.Data[0].16 STOCK GUIDE INCREASE STARTER
B-14
44 TO (UNIT 4H) 25-40
V COM

45 C-49 B-31

R11:O.Data[0].17 OUT15 LOWER WATER SIDE


46
C-15 STOCK GUIDE DECREASE STARTER
TO (UNIT 4H) 25-41
47 V COM
C-50 B-32
48
V COM
49 C-51 B-33

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 D-MJG106-0002-2 1028A


KOBELCO STEWART BOLLING, INC -
DRAWN NONE NO.
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1028
SCHEMATIC DIAGRAM FOR MMC PLC I/O PROC: A, CHK NEXT
AS tba
RACK: 11 MODGRP: 0 MOTOR CONTROL CENTER BUILT JES SHT
No. 1029
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 MCC REMOTE I/O STASION


3
RACK 11 SLOT 2
4
1794-IM16
5 FROM 27-22 FROM 27-22 220VAC DIGITAL INPUT FROM 27-22

6 27181 SLOT 2 RACK: 11


27181 27112

I/O AC INPUT POWER V COM


7
C-34 B-16 I/O AC NEUTRAL
ROTARY SHEAR CARRIAGE FWD AUX IN-0
8
FROM (UNIT 2J) 22-27 R11:I.Data[1].0
B-0
9
V COM

10 C-35 B-17
ROTARY SHEAR CARRIAGE REV AUX IN-1
11 FROM (UNIT 2J) 22-28 R11:I.Data[1].1
C-1
V COM
12
C-36 B-18
13
CALENDER HYDRAULIC UNIT IN-2
AUX CONT R11:I.Data[1].2
B-2
14
FROM (UNIT 2F) 21-42
V COM

15 C-37 B-19
CALENDER LUBE UNIT AUX CONT IN-3
16 FROM (UNIT 2G) 22-24 R11:I.Data[1].3
C-3
V COM
17
C-38 B-20
18
WINDUP ACCUM HYD UNIT AUX CONT IN-4
FROM (UNIT 2D) 21-41 R11:I.Data[1].4
B-4
19
V COM

20 C-39 B-21
SPARE 1HP FWD AUX IN-5
21 FROM (UNIT 3B) 23-27 R11:I.Data[1].5
C-5
V COM
22
C-40 B-22
SPARE 1HP REV AUX IN-6
23
FROM (UNIT 3B) 23-29 R11:I.Data[1].6
B-6
24
V COM

25 C-41 B-23
SPARE 1HP FWD AUX IN-7
26 FROM (UNIT 3C) 23-47 R11:I.Data[1].7
C-7
V COM
27
C-42 B-24
28 SPARE 1HP REV AUX IN-8
FROM (UNIT 3C) 23-49 R11:I.Data[1].10
B-8
29
V COM

30 C-43 B-25
SPARE 10HP AUX CONT IN-9
31 FROM (UNIT 2C) 21-23 R11:I.Data[1].11
C-9
V COM
32
C-44 B-26
33 SPARE 10HP AUX CONT IN-10
FROM (UNIT 2E) 21-23 R11:I.Data[1].12
B-10
34
V COM

35 C-45 B-27
ROTARY SHEAR CUTTER AUX CONT IN-11
36 FROM (UNIT 2H) 22-42 R11:I.Data[1].13
C-11
V COM
37
C-46 B-28
38 IN-12
R11:I.Data[1].14
B-12
39
V COM

40 C-47 B-29
IN-13
41 R11:I.Data[1].15
C-13
V COM
42
C-48 B-30
43 IN-14
R11:I.Data[1].16
B-14
44
V COM

45 C-49 B-31

IN-15 R11:I.Data[1].17
46
C-15
47 V COM
C-50 B-32
48
V COM
49 C-51 B-33

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1029
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1028A
SCHEMATIC DIAGRAM FOR MMC PLC I/O PROC: A, CHK NEXT
AS tba
RACK: 11 MODGRP: 1 MOTOR CONTROL CENTER BUILT JES SHT
No. 1029A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 MCC REMOTE I/O STASION


3
RACK 11 SLOT 3
4 1794-OM16
120VAC/240VAC
FROM 27-22 DIGITAL OUTPUT FROM 27-22 FROM 27-22
5

6 SLOT 3 RACK: 11 27112


27181 27112

I/O AC OUTPUT POWER V COM I/O AC NEUTRAL


7
C-34 B-16
8 OUT0
R11:O.Data[1].0 ROTARY SHEAR CARRIAGE FWD
B-0 STARTER
9
V COM TO (UNIT 2J) 22-21
10 C-35 B-17
OUT1 ROTARY SHEAR CARRIAGE REV
11 R11:O.Data[1].1 STARTER
C-1
V COM TO (UNIT 2J) 22-23
12
C-36 B-18
13 OUT2 CALENDER HYDRAULIC UNIT
R11:O.Data[1].2 STARTER
B-2
14
V COM
TO (UNIT 2F) 21-42

15 C-37 B-19
OUT3
16 R11:O.Data[1].3 CALENDER LUBE UNIT
C-3
STARTER
V COM TO (UNIT 2G) 22-21
17
C-38 B-20
18 OUT4 WINDUP ACCUM HYD UNIT
R11:O.Data[1].4
B-4 STARTER
19 TO (UNIT 2D) 21-42
V COM

20 C-39 B-21
OUT5 SPARE 1HP FWD STARTER
21 R11:O.Data[1].5
C-5 TO (UNIT 3B) 23-21
V COM
22
C-40 B-22
23 OUT6 SPARE 1HP REV STARTER
R11:O.Data[1].6
B-6 TO (UNIT 3B) 23-23
24
V COM

25 C-41 B-23
OUT7 SPARE 1HP FWD STARTER
26 R11:O.Data[1].7
C-7 TO (UNIT 3C) 23-41
V COM
27
C-42 B-24
28 OUT8 SPARE 1HP REV STARTER
R11:O.Data[1].10
B-8 TO (UNIT 3C) 23-43
29
V COM

30 C-43 B-25
OUT9 SPARE 10HP STARTER
31 R11:O.Data[1].11 TO (UNIT 2C) 21-24
C-9
V COM
32
C-44 B-26
33 OUT10 SPARE 10HP STARTER
R11:O.Data[1].12 TO (UNIT 2E) 21-24
B-10
34
V COM

35 C-45 B-27
OUT11 ROTARY SHEAR CUTTER STARTER
36 R11:O.Data[1].13 TO (UNIT 2H) 22-38
C-11
V COM
37
C-46 B-28
38 OUT12
R11:O.Data[1].14
B-12
39
V COM

40 C-47 B-29
OUT-13
41 R11:O.Data[1].15
C-13
V COM
42
C-48 B-30
43 OUT14
R11:O.Data[1].16
B-14
44
V COM

45 C-49 B-31

46 R11:O.Data[1].17 OUT15
C-15
47 V COM
C-50 B-32
48
V COM
49 C-51 B-33

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 D-MJG106-0002-2 1029A


KOBELCO STEWART BOLLING, INC -
DRAWN NONE NO.
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1029
SCHEMATIC DIAGRAM FOR MMC PLC I/O PROC: A, CHK NEXT
AS tba
RACK: 11 MODGRP: 1 MOTOR CONTROL CENTER BUILT JES SHT
No. 1030
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2
MCC REMOTE I/O STASION
3
RACK 11 SLOT 4
4
1794-IE4XOE2
5 FROM 29-41 ANALOG COMBO MODULE FROM 29-41

6 SLOT 0 RACK: 11
502 500
7 V COM
B-16 I/O NEUTRAL
8
IN-0
INPUT 0
9 A-0 R11:I.Data[4].0
COM
V-0
10 B-17
A-1
11

12 COM
B-18
13
IN-1
INPUT 1
14 A-2 R11:I.Data[4].1
COM
V-1
15 B-19
A-3
16

17 COM
B-20
18
IN-2

19 A-4
COM
V-2
20 B-21
A-5
21

22 COM
B-22
23 ROLL #4 WATER IN-3
SIDE CROSSING IN AUX CONT
24 FROM (UNIT 3G) 24-28 A-6
COM
V-3
25 B-23
A-7
26

27 COM
B-24
28
61003 O-4
OUTPUT 0
29 TO MMC A-8 R11:O.Data[4].0
SHEET 61 COM
61004 RET
30 B-25
UPPER DRIVE SIDE A-9
31 STOCK GUIDE DEC AUX
FROM (UNIT 4E) 24-22
32 COM
B-26
33 UPPER WATER SIDE V-0
STOCK GUIDE INC AUX
34 FROM (UNIT 4F) 24-28 A-10
RET COM
35 B-27
A-11
36
UPPER WATER SIDE
STOCK GUIDE DEC AUX
37
FROM (UNIT 4F) 24-29 COM
B-28
38
61003 I-6
OUTPUT 1
39 TO MMC A-12 R11:O.Data[4].1
SHEET 61 COM
61004 RET
40 B-29
A-13
LOWER DRIVE SIDE
41
STOCK GUIDE DEC AUX
FROM (UNIT 4G) 25-22
42 COM
B-30
43 LOWER WATER SIDE V-1
STOCK GUIDE INC AUX
44 FROM (UNIT 4H) 25-28 A-14
COM
RET
45 B-31
A-15
46 LOWER WATER SIDE
STOCK GUIDE DEC AUX
47 FROM (UNIT 4H) 25-29
COM

48 B-32

COM
49
B-33
50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 D-MJG106-0002-2 1029A


KOBELCO STEWART BOLLING, INC -
DRAWN NONE NO.
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1029
SCHEMATIC DIAGRAM FOR MMC PLC I/O PROC: A, CHK NEXT
AS tba
RACK: 11 MODGRP: 1 MOTOR CONTROL CENTER BUILT JES SHT
No. 1030
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 MCC REMOTE I/O STASION


4
RACK 11
1794-AENT
5

CBL01
9

10 ETH

11 192.168.1.40

12
1794-AENT SLOT 0 SLOT 1 SLOT 2 SLOT 3 SLOT 4
13
REMOTE I/O 1794-IM16 1794-OM16 1794-IM16 1794-OM16 1794-IE4XOE2
14
ADAPTER SHEET 1028 SHEET 1028A SHEET 1029 SHEET 1029A SHEET 1029B
RACK: 11
15

16
F M F M F M F M F M F
17

18 COM 24VDC

19

20

21 502

22

23 500

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1030
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE

No. 1029A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 11 CHK NEXT
AS tba
MOTOR CONTROL CENTER BUILT JES SHT
No. 1031
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2
OPERATOR REMOTE I/O
3
RACK 02 SLOT 1
4 1492-CM1771-LD002
5

6
1
A
7
2
B
8
L1 3
C
NOT USED
9
27181 I/O AC INPUT POWER 4
1756-IM16I
D
10
220VAC 5 ORANGE 2
L2-0
11 FROM 27-12
27112 AIO12000 00
6 BLUE 1
E-STOP RESET ILLUMINATED TO 1037-31
IN-0
12 I/O AC NEUTRAL 1PBL-OS1
PUSHBUTTON
7 WHITE/BLACK 4
L2-1
13
MANUAL AUTO
AIO12001 01
ROLL GAP AUTO MODE 1039361 8 RED/BLACK 3
IN-1
14
SEL SW. 13SS-OS1
9 GREEN/BLACK 6
L2-2
15 02
ALARM SILENCE AIO12002 10 ORANGE/BLACK 5
IN-2
16 PUSHBUTTON 2PB-OS1
11 BLUE/BLACK 8
L2-3
17 03
CALENDER RUN/JOG AIO12003 12 BLACK/WHITE 7
IN-3
18 PUSHBUTTON 15PB-OS1
13 RED/WHITE 10
L2-4
19 04
CALENDER STOP 1039361 AIO12004 14 GREEN/WHITE 9
IN-4
20 PUSHBUTTON 17PB-OS1
15 BLUE/WHITE 12
THREAD L2-5
21 JOG TRAIN 05
CALENDER MODE JOG SEL AIO12005 16 BLACK/RED 11
IN-5
22 SW.
17 WHITE/RED 14
L2-6
23 06
CALENDER MODE TRAIN AIO12006 18 ORANGE/RED 13
IN-6
24 SEL SW. 1SS-OS1
19 BLUE/RED 16
L2-7
25 07
1039361 AIO12007 20 RED/GREEN 15
CALENDER WARM-UP IN-7
26 PUSHBUTTON 20PB-OS1
21 ORANGE/GREEN 18
L2-8
27 10
AIO12010 22 BLACK/WHITE/RED 17
CALENDER JOG FORWARD IN-8
28 PUSHBUTTON 14PB-OS1
23 WHITE/BLACK/RED 20
L2-9
29 11
AIO12011 24 RED/BLACK/WHITE 19
CALENDER JOG REVERSE IN-9
30 PUSHBUTTON 16PB-OS1
25 GREEN/BLACK/WHITE 22
L2-10
31 TB- 12
AIO12012 26 ORANGE/BLACK/WHITE 21
TB- IN-10
32
27 BLUE/BLACK/WHITE 24
L2-11
33 13
TB- AIO12013 28 BLACK/RED/GREEN 23
TB- IN-11
34
29 WHITE/RED/GREEN 26
L2-12
35 14
TB- AIO12014 30 RED/BLACK/GREEN 25
IN-12
36
31 GREEN/BLACK/ORANGE 28
L2-13
37 ENABLE DISABLE
15
1039361 AIO12015 32 ORANGE/BLACK/GREEN 27
MOP ENABLE/DISABLE IN-13
38 KEYSWITCH 1KS-OS1
33 BLUE/WHITE/ORANGE 30
L2-14
39 MANUALLY AUTO
AIO12016 16
34 BLACK/WHITE/ORANGE 29
ROLL CROSSING AUTO IN-14
40 MODE SEL.SW. 14SS-OS1
35 WHITE/RED/ORANGE 32
L2-15
41 17
AIO12017 36 ORANGE/WHITE/BLUE 31
IN-15
42
37
43 E

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1031
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1030
SCHEMATIC DIAGRAM FOR OSI PLC I/O PROC: A, RACK: CHK NEXT
AS tba
2 MODGRP: 0 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1031A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 OPERATOR REMOTE I/O


3 RACK 02 SLOT 2
4

6 1492-CM1771-LD006
7

8 A

9 B
L1
10 I/O DC OUTPUT POWER 1040352
NOT C
1 28VDC
USED
I/O 24VDC NEUTRAL 1040351 FROM 1040-35
11 1756-OB16E 2
D

12 00
10 BLACK 3 AO0121000 10PL-OS1 1040352
DC-0+ R #1 ROLL DRIVE SIDE GAP ADJUST OUT PL.
13 01
9 WHITE 4 AO0121001 11PL-OS1
RTN OUT-0 R #1 ROLL DRIVE SIDE GAP ADJUST IN PL.
14 02
1 RED 5 AO0121002 12PL-OS1
OUT-0 R #1 ROLL WATER SIDE GAP ADJUST OUT PL.
15 03
2 GREEN 6 AO0121003 13PL-OS1 1040352
OUT-1 R #1 ROLL WATER SIDE GAP ADJUST IN PL.
16 04
3 ORANGE 7 AO0121004 14PL-OS1
OUT-2 R #1 ROLL DRIVE SIDE X-AXIS ADJ OUT PL.
17 05
4 BLUE 8 AO0121005 15PL-OS1
OUT-3 R #1 ROLL DRIVE SIDE X-AXIS ADJ IN PL.
18 06
5 WHITE/BLACK 9 AO0121006 16PL-OS1 1040352
OUT-4 R #1 ROLL WATER SIDE X-AXIS ADJ OUT PL.
19 07
6 RED/BLACK 10 AO0121007 17PL-OS1
OUT-5 R #1 ROLL WATER SIDE X-AXIS ADJ IN PL.
20 10
7 GREEN/BLACK 11 AO0121010 18PL-OS1
OUT-6 R #2 ROLL DRIVE SIDE GAP ADJUST OUT PL.
21 11
8 ORANGE/BLACK 12 AO0121011 19PL-OS1 1040352
OUT-7 R #2 ROLL DRIVE SIDE GAP ADJUST IN PL.
22 12
11 BLUE/BLACK 13 AO0121012 20PL-OS1
OUT-8 R #2 ROLL WATER SIDE GAP ADJUST OUT PL.
23 13
12 BLACK/WHITE 14 AO0121013 21PL-OS1
OUT-9 R #2 ROLL WATER SIDE GAP ADJUST IN PL.
24 14
13 RED/WHITE 15 AO0121014 22PL-OS1 1040352
OUT-10 R #4 ROLL DRIVE SIDE GAP ADJUST OUT PL.
25 15
14 GREEN/WHITE 16 AO0121015 23PL-OS1
OUT-11 R #4 ROLL DRIVE SIDE GAP ADJUST IN PL.
26 16
15 BLUE/WHITE 17 AO0121016 24PL-OS1
OUT-12 R #4 ROLL WATER SIDE GAP ADJUST OUT PL.
27 17
16 BLACK/RED 18 AO0121017 25PL-OS1 1040352
OUT-13 R #4 ROLL WATER SIDE GAP ADJUST IN PL.
28
OUT-14 17 WHITE/RED 19
29 E
OUT-15 18 ORANGE/RED 20
30
DC-1+ 20 BLUE/RED 21
31
RTN OUT-1 19 RED/GREEN 22
32
23
33
24
34
25
35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN
24-05-2010
NONE D-MJG106-0002-2 NO. 1031A
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1030
SCHEMATIC DIAGRAM FOR OSI PLC I/O PROC: A, RACK: CHK NEXT
AS tba
2 MODGRP: 0 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1032
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2
OPERATOR REMOTE I/O
3
RACK 02 SLOT 3
4 1492-CM1771-LD002
5

6
1
A
7
2
B
8
L1 3
C
NOT USED
9
10393.61 I/O AC INPUT POWER 4
1756-IM16I
D
10
220VAC 5 ORANGE 2
L2-0
11 FROM 1039-36
27112 AIO12100 00
6 BLUE 1
LINESPEED INCREASE SEL. IN-0
12 I/O AC NEUTRAL
SW.
7 WHITE/BLACK 4
L2-1
13 01
1039361 AIO12101 8 RED/BLACK 3
LINESPEED DECREASE IN-1
14 SEL. SW. 5SS-OS1
9 GREEN/BLACK 6
L2-2
15 02
AIO12102 10 ORANGE/BLACK 5
ROLL #1 DRAW INCREASE IN-2
16 SEL. SW.
11 BLUE/BLACK 8
L2-3
17 03
AIO12103 12 BLACK/WHITE 7
ROLL #1 DRAW DECREASE IN-3
18 SEL. SW. 6SS-OS1
13 RED/WHITE 10
L2-4
19 04
1039361 AIO12104 14 GREEN/WHITE 9
ROLL #2 DRAW INCREASE IN-4
20 SEL. SW.
15 BLUE/WHITE 12
L2-5
21 05
AIO12105 16 BLACK/RED 11
ROLL #2 DRAW DECREASE IN-5
22 SEL. SW. 7SS-OS1
17 WHITE/RED 14
L2-6
23 06
AIO12106 18 ORANGE/RED 13
ROLL #4 DRAW INCREASE IN-6
24 SEL. SW.
19 BLUE/RED 16
L2-7
25 07
1039361 AIO12107 20 RED/GREEN 15
ROLL #4 DRAW DECREASE IN-7
26 SEL. SW. 8SS-OS1
21 ORANGE/GREEN 18
L2-8
27 10
AIO12110 22 BLACK/WHITE/RED 17
ROLL #2 WATER GAP ADJ IN-8
28 IN SEL. SW.
23 WHITE/BLACK/RED 20
L2-9
29 11
AIO12111 24 RED/BLACK/WHITE 19
ROLL #2 WATER GAP ADJ IN-9
30 OUT SEL. SW. SR 17SS-OS1
25 GREEN/BLACK/WHITE 22
L2-10
31 12
1039361 AIO12112 26 ORANGE/BLACK/WHITE 21
ROLL #2 DRIVE GAP ADJ IN IN-10
32 SEL. SW.
27 BLUE/BLACK/WHITE 24
L2-11
33 13
AIO12113 28 BLACK/RED/GREEN 23
ROLL #2 DRIVE GAP ADJ IN-11
34 OUT SEL. SW. SR 18SS-OS1
29 WHITE/RED/GREEN 26
L2-12
35 14
AIO12114 30 RED/BLACK/GREEN 25
ROLL #4 WATER GAP ADJ IN-12
36 IN SEL. SW.
31 GREEN/BLACK/ORANGE 28
L2-13
37 15
AIO12115 32 ORANGE/BLACK/GREEN 27
ROLL #4 WATER GAP ADJ IN-13
38 OUT SEL. SW. SR 19SS-OS1
33 BLUE/WHITE/ORANGE 30
L2-14
39 16
AIO12116 34 BLACK/WHITE/ORANGE 29
ROLL #4 DRIVE GAP ADJ IN IN-14
40 SEL. SW.
35 WHITE/RED/ORANGE 32
L2-15
41 17
AIO12117 36 ORANGE/WHITE/BLUE 31
ROLL #4 DRIVE GAP ADJ IN-15
42 OUT SEL. SW. SR 20SS-OS1
37
43 E

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1032
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1031A
SCHEMATIC DIAGRAM FOR OSI PLC I/O PROC: A, RACK: CHK NEXT
AS tba
2 MODGRP: 1 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1032A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 OPERATOR REMOTE I/O


3 RACK 02 SLOT 4
4

7 1492-CM1771-LD006
8

10 A
L1
11 1756-OB16E NOT
B

12 USED I/O DC OUTPUT POWER 1040351


C
DC-0+ 10 BLACK 1 28VDCC
13
I/O 24 VDC NEUTRAL 1040352 FROM 1040-35
D
RTN OUT-0 9 WHITE 2
14 00
1 RED 3 AO012100 26PL-OS1 1040352
OUT-0 R #4 ROLL DRIVE SIDE X-AXIS ADJ OUT PL.
15 01
2 GREEN 4 AO012101 27PL-OS1
OUT-1 R #4 ROLL DRIVE SIDE X-AXIS ADJ IN PL.
16 02
3 ORANGE 5 AO012102 28PL-OS1
OUT-2 R #4 ROLL WATER SIDE X-AXIS ADJ OUT PL.
17 03
4 BLUE 6 AO012103 29PL-OS1 1040352
OUT-3 R #4 ROLL WATER SIDE X-AXIS ADJ IN PL.
18 04
OUT-4 5 WHITE/BLACK 7 AO012104
19 05
OUT-5 6 RED/BLACK 8 AO012105
20 06
OUT-6 7 GREEN/BLACK 9 AO012106
21 07
OUT-7 8 ORANGE/BLACK 10 AO012107
22 10
OUT-8 11 BLUE/BLACK 11 AO012110
23 11
OUT-9 12 BLACK/WHITE 12 AO012111
24 12
OUT-10 13 RED/WHITE 13 AO012112
25 13
OUT-11 14 GREEN/WHITE 14 AO012113
26 14
OUT-12 15 BLUE/WHITE 15 AO012114
27 15
OUT-13 16 BLACK/RED 16 AO012115
28 16
OUT-14 17 WHITE/RED 17 AO012116
29 17
OUT-15 18 ORANGE/RED 18 AO012117
30
DC-1+ 20 BLUE/RED 19
31 E
RTN OUT-1 19 RED/GREEN 20
32
21
33
22
34
23
35
24
36
25
37

38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN
24-05-2010
NONE D-MJG106-0002-2 NO. 1032A
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1032
SCHEMATIC DIAGRAM FOR OSI PLC I/O PROC: A, RACK: CHK NEXT
AS tba
2 MODGRP: 1 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1033
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 OPERATOR REMOTE I/O


3 RACK 02 SLOT 5
4 1492-CM1771-LD002
5

6
1
A
7
2
B
8
L1 3
C
NOT USED
9
1039361 I/O AC INPUT POWER 4
1756-IM16I
D
10
220VAC 5 ORANGE 2
L2-0
11 FROM 1039-36
27112 AIO12200 00
6 BLUE 1
ROLL #1 WATER CROSS IN-0
12 I/O AC NEUTRAL
ADJ IN SEL. SW.
7 WHITE/BLACK 4
L2-1
13 01
1039361 AIO12201 8 RED/BLACK 3
ROLL #1 WATER CROSS IN-1
14 ADJ OUT SEL. SW. SR 21SS-OS1
9 GREEN/BLACK 6
L2-2
15 02
ROLL #1 DRIVE CROSS ADJ AIO12202 10 ORANGE/BLACK 5
IN-2
16 IN SEL. SW.
11 BLUE/BLACK 8
L2-3
17 03
ROLL #1 DRIVE CROSS ADJ AIO12203 12 BLACK/WHITE 7
IN-3
18 OUT SEL. SW. SR 22SS-OS1
13 RED/WHITE 10
L2-4
19 04
1039361 AIO12204 14 GREEN/WHITE 9
ROLL #4 WATER CROSS IN-4
20 ADJ IN SEL. SW.
15 BLUE/WHITE 12
L2-5
21 05
ROLL #4 WATER CROSS AIO12205 16 BLACK/RED 11
IN-5
22 ADJ OUT SEL. SW. SR 23SS-OS1
17 WHITE/RED 14
L2-6
23 06
ROLL #4 DRIVE CROSS ADJ AIO12206 18 ORANGE/RED 13
IN-6
24 IN SEL. SW.
19 BLUE/RED 16
L2-7
25 07
ROLL #4 DRIVE CROSS ADJ 1039361 AIO12207 20 RED/GREEN 15
IN-7
26 OUT SEL. SW. SR 24SS-OS1
21 ORANGE/GREEN 18
L2-8
27 10
AIO12210 22 BLACK/WHITE/RED 17
ROLL GAP ADJ SLOW SEL. SW. IN-8
28
23 WHITE/BLACK/RED 20
L2-9
29 11
AIO12211 24 RED/BLACK/WHITE 19
ROLL GAP ADJ FAST SEL. SW. IN-9
30 2SS-OS1
25 GREEN/BLACK/WHITE 22
L2-10
31 12
ROLL #1 WATER GAP ADJ 1039361 AIO12212 26 ORANGE/BLACK/WHITE 21
IN-10
32 IN SEL. SW.
27 BLUE/BLACK/WHITE 24
L2-11
33 13
ROLL #1 WATER GAP ADJ AIO12213 28 BLACK/RED/GREEN 23
IN-11
34 OUT SEL. SW. SR 15SS-OS1
29 WHITE/RED/GREEN 26
L2-12
35 14
ROLL #1 DRIVE GAP ADJ IN AIO12214 30 RED/BLACK/GREEN 25
IN-12
36 SEL. SW.
31 GREEN/BLACK/ORANGE 28
L2-13
37 15
ROLL #1 DRIVE GAP ADJ AIO12215 32 ORANGE/BLACK/GREEN 27
IN-13
38 OUT SEL. SW. SR 16SS-OS1
33 BLUE/WHITE/ORANGE 30
IND BOTH
L2-14
39 16
AIO12216 34 BLACK/WHITE/ORANGE 29
IN-14
40
35 WHITE/RED/ORANGE 32
L2-15
41 17
AIO12217 36 ORANGE/WHITE/BLUE 31
IN-15
42
37
43 E

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1033
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1032A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 2 CHK NEXT
AS tba
MODGRP: 2 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1033A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 OPERATOR REMOTE I/O


3 RACK 02 SLOT 7
4 1492-CM1771-LD002
5

6
1
A
7
2
B
8
L1 3
C
NOT USED
9
1039361 I/O AC INPUT POWER 4
1756-IM16I
D
10
-220VAC 5 ORANGE 2
L2-0
11 FROM 27-12
27112 TB4-11 AIO12300 00
6 BLUE 1
IN-0
12 I/O AC NEUTRAL
7 WHITE/BLACK 4
L2-1
13 TB4-12 01
AIO12301 8 RED/BLACK 3
IN-1
14
9 GREEN/BLACK 6
L2-2
15 TB4-13 02
AIO12302 10 ORANGE/BLACK 5
IN-2
16
11 BLUE/BLACK 8
L2-3
17 03
TB4-14 AIO12303 12 BLACK/WHITE 7
IN-3
18
13 RED/WHITE 10
L2-4
19 UPPER FEED
RSW #4 TB1-19 AIO12304 04
CONVEYOR ROPE 14 GREEN/WHITE 9
TB1-7 IN-4
20 SAFETY E-STOP TO 1039-9
15 BLUE/WHITE 12
L2-5
21 LOWER FEED
RSW #5 TB1-20 05
CONVEYOR ROPE AIO12305 16 BLACK/RED 11
IN-5
22 SAFETY E-STOP TO 1039-9
17 WHITE/RED 14
L2-6
23 TB1-21 06
AIO12306 18 ORANGE/RED 13
TB1-8 IN-6
24
19 BLUE/RED 16
L2-7
25 TB1-22 07
AIO12307 20 RED/GREEN 15
IN-7
26
21 ORANGE/GREEN 18
L2-8
27 TB1-23 10
CREEL AIO12310 22 BLACK/WHITE/RED 17
TB1-9 IN-8
28 PRESS “A” ROPE SW TO 1039-9
23 WHITE/BLACK/RED 20
L2-9
29 TB1-24 11
CREEL AIO12311 24 RED/BLACK/WHITE 19
IN-9
30 PRESS “B” ROPE SW TO 1039-9
25 GREEN/BLACK/WHITE 22
L2-10
31 TB1-25 12
CALENDER AIO12312 26 ORANGE/BLACK/WHITE 21
TB1-10 IN-10
32 PRESS “C” ROPE SW TO 1039-25
27 BLUE/BLACK/WHITE 24
L2-11
33 PULLER STAND 13
TB1-26 AIO12313 28 BLACK/RED/GREEN 23
ROPE SW IN-11
34 TO 1039-25
29 WHITE/RED/GREEN 26
CALENDER INTLET L2-12
35 UPER RSW #1 14
TB1-27 AIO12314 30 RED/BLACK/GREEN 25
ROPE SAFETY E-STOP TB1-11 IN-12
36 TO 1039-9
31 GREEN/BLACK/ORANGE 28
L2-13
37 CALENDER INTLET
RSW #2 TB1-28 15
LOWER AIO12315 32 ORANGE/BLACK/GREEN 27
IN-13
38 ROPE SAFETY E-STOP TO 1039-9
33 BLUE/WHITE/ORANGE 30
L2-14
39 RSW #3 TB1-29 16
CALENDER OUTLET AIO12316 34 BLACK/WHITE/ORANGE 29
TB1-12 IN-14
40 ROPE SAFETY E-STOP TO 1039-9
35 WHITE/RED/ORANGE 32
L2-15
41 TB1-30 17
AIO12317 36 ORANGE/WHITE/BLUE 31
IN-15
42
37
43 E

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 D-MJG106-0002-2 1034


KOBELCO STEWART BOLLING, INC -
DRAWN NONE NO.
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1033
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 2 CHK NEXT
AS tba
MODGRP: 3 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1035
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 OPERATOR REMOTE I/O


3 RACK 02 SLOT 9
4 1492-CM1771-LD002
5

6
1
A
7
2
B
8
L1 3
C
NOT USED
9
1039361 I/O AC INPUT POWER 4
1756-IM16I
D
10
220VAC 5 ORANGE 2
L2-0
11 FROM 1039-36 RESERVE FOWARD
27112 LOWER FEED TB4-11 AIO12400 00
6 BLUE 1
CONVEYORS FWD/REV IN-0
12 I/O AC NEUTRAL 1SS-OS1
SEL. SW
7 WHITE/BLACK 4
START L2-1
13
LOWER FEED
TB4-12 AIO12401 01
CONVEYORS START 1039361 8 RED/BLACK 3
TO 1035-9
IN-1
14
PUSHBUTTON 2PBL-OS1
9 GREEN/BLACK 6
L2-2
15 LOWER FEED STOP
TB4-13 AIO12402 02
CONVEYORS STOP 10 ORANGE/BLACK 5
IN-2
16 PUSHBUTTON 18PB-OS1
11 BLUE/BLACK 8
L2-3
17 UPPER FEED RESERVE FOWARD
TB4-14 AIO12403 03
CONVEYORS FWD/REV 12 BLACK/WHITE 7
IN-3
18 SEL. SW 1SS-OS1
13 RED/WHITE 10
START L2-4
19 UPPER FEED
TB1-19 AIO12404 04
CONVEYORS START 1039361 14 GREEN/WHITE 9
TO 1035-9
IN-4
20 PUSHBUTTON 3PBL-OS1
15 BLUE/WHITE 12
L2-5
21 UPPER FEED STOP
TB1-20 05
CONVEYORS STOP AIO12405 16 BLACK/RED 11
IN-5
22 PUSHBUTTON 19PB-OS1
17 WHITE/RED 14
L2-6
23 06
AIO12406 18 ORANGE/RED 13
IN-6
24
19 BLUE/RED 16
L2-7
25 07
AIO12407 20 RED/GREEN 15
IN-7
26
21 ORANGE/GREEN 18
L2-8
27 10
CALENDER DRIVE AIO12410 22 BLACK/WHITE/RED 17
IN-8
28 GATE SW #1 TO 1039-25
23 WHITE/BLACK/RED 20
L2-9
29 TB1-31 11
CALENDER DRIVE AIO12411 24 RED/BLACK/WHITE 19
TB1-13 IN-9
30 GATE SW #2 TO 1039-25
25 GREEN/BLACK/WHITE 22
L2-10
31 MRX COMPESATOR
RSW #6 TB1-32 AIO12412 12
AND COOLING DRUM 26 ORANGE/BLACK/WHITE 21
IN-10
32 DS UPPER TO 1039-25
27 BLUE/BLACK/WHITE 24
L2-11
33 MRX COMPESATOR
RSW #7 TB1-33 13
AND COOLING DRUM AIO12413 28 BLACK/RED/GREEN 23
TB1-14 IN-11
34 WS UPPER TO 1039-25
29 WHITE/RED/GREEN 26
L2-12
35 COOLING DRUM
RSW #8 TB1-34 14
LOWER ROPE SAFETY AIO12414 30 RED/BLACK/GREEN 25
IN-12
36 E-STOP TO 1039-25
31 GREEN/BLACK/ORANGE 28
L2-13
37 COOLING DRUM OP
TB1-35 15
STATION E-STOP AIO12415 32 ORANGE/BLACK/GREEN 27
TB1-15 TO 1039-32
IN-13
38 PUSHBUTTON
33 BLUE/WHITE/ORANGE 30
L2-14
39 STOCK GUIDE OP TB1-36 16
STATION E-STOP AIO12416 34 BLACK/WHITE/ORANGE 29
IN-14
40 PUSHBUTTON TO 1039-32
35 WHITE/RED/ORANGE 32
L2-15
41 MAIN OPERATOR TB1-37 17
AIO12417 36 ORANGE/WHITE/BLUE 31
CONSOLE E-STOP TO 1039-32
IN-15
42 PUSHBUTTON
37
43 E
TO 1039-32

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 D-MJG106-0002-2 1035


KOBELCO STEWART BOLLING, INC -
DRAWN NONE NO.
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1034A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 2 CHK NEXT
AS tba
MODGRP: 4 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1035A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 OPERATOR REMOTE I/O


3 RACK 02 SLOT 10
4

6 1492-CM1771-LD006
7

8 A

9 B
L1
10 I/O AC INPUT POWER 1039361
NOT C
1 220VAC
USED
I/O AC NEUTRAL 27112 FROM 1039-36
11 1756-OA16 2
D

12 00 1FU UPPER BUBLE KNIFE DRIVE SIDE


10 BLACK 3 AO012400 1035071 TB-108 SV-21A TB-
L1-0 DIRECTION
1.5A
13 01 2FU 250V TB-109
L2-0 9 WHITE 4 AO012401 1035071 SV-21B UPPER BUBLE KNIFE WATER
1.5A SIDE DIRECTION
14 02 3FU 250V TB-110
OUT-0 1 RED 5 AO012402 1035071 SV-22A TB- LOWER BUBLE KNIFE DRIVE SIDE
1.5A
15 03 4FU 250V TB-111 DIRECTION
OUT-1 2 GREEN 6 AO012403 1035071 SV-22B
1.5A
LOWER BUBLE KNIFE WATER
16 04 SIDE DIRECTION
3 ORANGE 7 AO012404 250V
OUT-2
17 05
4 BLUE 8 AO012405 3PL-OS1 27112
OUT-3 A LINE RUN P.L
18 06
5 WHITE/BLACK 9 AO012406 4PL-OS1
OUT-4 G LINE THREAD P.L
19 FROM
07 2PBL-OS1
OUT-5 6 RED/BLACK 10 AO012407 1035-14
G LOWER FEED CONVEYORS P.L
20 FROM
10 3PBL-OS1
OUT-6 7 GREEN/BLACK 11 AO012410 1035-17
G
27112
UPPER FEED CONVEYORS P.L
21 11
8 ORANGE/BLACK 12 AO012411 7PL-OS1
OUT-7 G ROLL CROSSING AUTO MODE P.L
22 12
11 BLUE/BLACK 13 AO012412 6PL-OS1
OUT-8 G SCREWDOWN AUTO MODE P.L
23 13
OUT-9 12 BLACK/WHITE 14 AO012413
24 14
OUT-10 13 RED/WHITE 15 AO012414 27112
HORN 3K,50W
ALARM HORN
25 15
14 GREEN/WHITE 16 AO012415 1PBL-OS1
OUT-11 G E-STOP RESET ILLUMINATED PUSHBUTTON
26 16
15 BLUE/WHITE 17 AO012416 TB-37 TB-2 27112
OUT-12 COOLING DRUM STAND NIP ROLL RELAY
27 17
16 BLACK/RED 18 AO012417 5PL-OS1
OUT-13 G CALENDER WARN-UP P.L
28
OUT-14 17 WHITE/RED 19
29 E
OUT-15 18 ORANGE/RED 20
30
L1-1 20 BLUE/RED 21
31
L2-1 19 RED/GREEN 22
32
23
33
24
34
25
35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN
24-05-2010
NONE D-MJG106-0002-2 NO. 1035A
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1035
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 2 CHK NEXT
AS tba
MODGRP: 4 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1036
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 OPERATOR REMOTE I/O


3 RACK 02 SLOT 12
4 1492-CM1771-LA001
24VDC
5 FROM 1756-IF16
1040-31
6 1
AI002501 1 BLACK 2
IN-0
7 - +24VDC
2
1040352 1040351 AI002502 2 WHITE 4
IN-1
8 3
AI002503 3 RED 6
IN-2
9 4
AI002504 4 GREEN 8
IN-3
10 6
AI002506 5 ORANGE 12
IN-4
11 7
AI002507 6 BLUE 14
ROLL#1 WATER SIDE IN-5
12 8
TB- TB-38 CROSSING TEMPOSONICS AI002508 7 WHITE/BLACK 16
IN-6
13 ROLL#1 DRIVE SIDE CROSSING
TB- TB-39
9
TEMPOSONICS AI002509 8 RED/BLACK 18
IN-7
14 5
AI002505 9 GREEN/BLACK 10
RTN
15 10
AI002510 10 ORANGE/BLACK
16 15
AI002515 11 BLUE/BLACK
17 20
AI002520 12 BLACK/WHITE 26
RTN
18 21
ROLL#4 WATER SIDE AI002521 13
CROSSING TEMPOSONICS
19 TB-40 11
TB- AI002511 14 GREEN/WHITE 20
ROLL#4 DRIVE SIDE IN-8
20 TB-41 12
TB- CROSSING TEMPOSONICS AI002512 15 BLUE/WHITE 22
ROLL#1 WATER SIDE IN-9
21 TB-42 13
TB- LOAD CELL AI002513 16 BLACK/RED 24
ROLL #1 DRIVE SIDE IN-10
22 TB-43 14
TB- LOAD CELL AI002514 17 WHITE/RED 26
ROLL #2 WATER SIDE IN-11
23 TB-44 16
TB- LOAD CELL AI002516 18 ORANGE/RED 30
ROLL #2 DRIVE SIDE IN-12
24 TB-45 17
TB- LOAD CELL AI002517 19 BLUE/RED 32
ROLL #4 WATER SIDE IN-13
25 TB-46 18
TB- LOAD CELL AI002518 20 RED/GREEN 34
ROLL #4 WATER SIDE IN-14
26 TB-47 19
TB- LOAD CELL AI002519 21 ORANGE/GREEN 36
IN-15
27
22
28
23 1
iRTN-0
29
24 3
iRTN-1
30
25 5
iRTN-2
31
7
iRTN-3
32
SH 9
RTN
33
11
iRTN-4
34
13
iRTN-5
35
15
iRTN-6
36
17
iRTN-7
37
19
iRTN-8
38
21
iRTN-9
39
23
iRTN-10
40
25
iRTN-11
41
27
RTN
42
29
iRTN-12
43
31
iRTN-13
44
33
iRTN-14
45
35
iRTN-15
46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1036
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1035A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 2 CHK NEXT
AS tba
MODGRP: 4,5 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1036A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 OPERATOR REMOTE I/O


3 RACK 02 SLOT 11
4

7
1492-CM1771-LA003
8

9 1756-OF6CI 220VAC
FROM 1039-6
10
1039361 27112
TB- TB-
11 A TB-48 RED LION
1 RED/WHITE 13
OUT-0 L1 L2 DIGITAL METERS
12 0 TB-49
5 GREEN/BLACK/WHITE 25
RTN-0 UPPER STOCK
13 1 OS5 GUIDE POSITION
2 RED/BLACK/WHITE 24 TE 220VAC
OUT-1
FROM 1039-6
14 2
6 WHITE/BLACK/RED 23
RTN-1 1039361 27112
15 RED LION
3 TB- TB-
7 BLACK/WHITE/RED 22 TB-50
DIGITAL METERS
OUT-2
16 4 L1 L2
11 ORANGE/GREEN 21 TB-51
RTN-2
17 5
8 BLUE/RED 19 OS5 LOWER STOCK
OUT-3
18 TE GUIDE POSITION
6
12 ORANGE/RED 18
RTN-3
19 7
15 17
OUT-4 TB-68
20 AO0002503+
8 BUBBLE KNIFES
19 16
RTN-4 TB-69 SPEED REFERENCE
21 AO0002503-
SV-24
16 1
NOT USED
22 TE
20 2
NOT USED
23
13 3
NOT USED TB-70
24
14 4
NOT USED TB-71
25
5
TE
26
6
27
7
28
8
29
9
30
10
31
11
32
12
33
14
34
15
35
20
36

37
SH
38 1

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1036A
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1035
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 2 CHK NEXT
AS tba
MODGRP: 4,5 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1037
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 OPERATOR REMOTE I/O


3 RACK 02 SLOT 13
4

8
1756-HSC
9 FROM 27-22 HIGH SPEED COUNTER FROM 27-22

10
SLOT: 2 RACK: 02
27221 27112
V COM
11
C-34 B-29 I/O AC NEUTRAL
12

13
IN-1 COM
Z1 (12-24V)
14 B-30

IN-2
15 Z0 (12-24V)
COM
16
IN-3 B-31
Z1 (5V)
17

18 IN-4
Z0 (5V) COM

19 B-32
IN-5
20 Z1 (RET)

COM
21 IN-6
Z0 (RET) B-33
22

23
COUNTER 0 COM

24 29291 B-34
A
D +V A A TB-52 AI002601 IN-14
12VDC A0 (12-24V)
DVC
25 UPPER DRIVE SIDE FROM A-0
STOCK GUIDE POSITION 29-46 29292
F C TB-53 IN-18
AI002602
26 A C A0 (RET)
A-0
PPR RET
27
TB-54 AI002603 IN-8
B B B 0 (12-24V)
B-0
28
TB-55 AI002604 IN-12
29 G B E B0 (RET)
B-0
RET
30 (F)
TE TE
31

32

33

34
COUNTER 1
35 29291 TB-56 IN-13
A
D +V A A AI002611
12VDC A0 (12-24V)
UPPER WATER SIDE DVC A-1
36 FROM
STOCK GUIDE POSITION
29-46 29292 TB-57 AI002612 IN-17
F C
37 A0 (RET)
A C A-1
RET
38 PPR TB-58 AI002609 IN-7
B 0 (12-24V)
B B B-1
39
TB-59 AI002610 IN-11
40 B0 (RET)
G B E B-1
RET
41 (F) TE
TE
42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN
24-05-2010
NONE D-MJG106-0002-2 NO. 1037
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1036A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 2 CHK NEXT
AS tba
MODGRP: 6,7 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1037A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2
OPERATOR REMOTE I/O
3
RACK 02 SLOT 14
4

9
1756-HSC
10 FROM 27-22 HIGH SPEED COUNTER FROM 27-22

11
MOD: 2 RACK: 02
27221 27112
V COM
12
C-34 B-29 I/O AC NEUTRAL
13

14
IN-1 COM
Z1 (12-24V)
15 B-30

IN-2
16 Z0 (12-24V)
COM
17
IN-3 B-31
Z1 (5V)
18

19 IN-4
Z0 (5V) COM

20 B-32
IN-5
21 Z1 (RET)

COM
22 IN-6
Z0 (RET) B-33
23

24
COM

25 COUNTER 2 B-34
29291
A
D +V A A TB-60 AI002613 IN-14
26 12VDC
DVC A0 (12-24V)
LOWER DRIVE SIDE FROM A-0
27 STOCK GUIDE POSITION 29-46 29292
F C TB-61 IN-18
AI002614
A C A0 (RET)
28 A-0
PPR RET
TB-62 AI002615 IN-8
29 B B B 0 (12-24V)
B-0
30
TB-63 AI002616 IN-12
G B E B0 (RET)
31 B-0
RET
(F)
32 TE TE

33

34

35
COUNTER 3
36 29291
A
D +V A A TB-64 AI002623 IN-13
12VDC A0 (12-24V)
37 LOWER WATER SIDE DVC A-1
FROM
STOCK GUIDE POSITION
29-46 29292 TB-65 IN-17
F C AI002624
38 A0 (RET)
A C A-1
RET
39 PPR TB-66 AI002621 IN-7
B 0 (12-24V)
B B B-1
40
TB-67 AI002622 IN-11
41 B0 (RET)
G B E B-1
RET
42
(F) TE
TE
43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN
24-05-2010
NONE D-MJG106-0002-2 NO. 1037A
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1037
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 2 CHK NEXT
AS tba
MODGRP: 6,7 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1038
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3
220 VAC 220 VAC
FROM 1039-36 FROM 1039-36
4

5 1039361 27112 1039361 27112

6
9 10 9 10
7 LINE NEUT LINE NEUT

8 - -
T/C#1 T/C#3
ROLL #1 ROLL #3
9 + INPUT PARLOW TEMPERATURE
+ INPUT PARLOW TEMPERATURE
MODEL MIC1160 MODEL MIC1160
10 TEMPERATURE TEMPERATURE
CONTROLLER CONTROLLER
11

12 OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT


#1 #2 #3 #1 #2 #3
13

14 + - + -
1TC 3TC
1 2 3 13 14 15 18 17 16 1 2 3 13 14 15 18 17 16
15

16

17

+ - + -
18

TRANSDUCER #1 TRANSDUCER #3
19

20

21

22
220 VAC 220 VAC
FROM 1039-36 FROM 1039-36
23

24 1039361 27112 1039361 27112

25
9 10 9 10
26 LINE NEUT LINE NEUT

27 - -
T/C#2 T/C#4
ROLL #2 ROLL #4
28 + INPUT PARLOW TEMPERATURE
+ INPUT PARLOW TEMPERATURE
MODEL MIC1160 MODEL MIC1160
29 TEMPERATURE TEMPERATURE
CONTROLLER CONTROLLER
30

31 OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT


#1 #2 #3 #1 #2 #3
32

33 + - + -
2TC 4TC
1 2 3 13 14 15 18 17 16 1 2 3 13 14 15 18 17 16
34

35

36

+ - + -
37

TRANSDUCER #2 TRANSDUCER #4
38

39

40

41

42

43

44
SUPPLIED BY KOBELCO

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN
24-05-2010
NONE D-MJG106-0002-2 NO. 1038
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1037-1
SCHEMATIC DIAGRAM FOR TEMPERATURE PID CHK NEXT
AS tba
CONTROLLER MAIN OPERATOR CONSULE BUILT JES SHT
No. 1039
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

1
220 VAC 220 VAC
2 FROM 27-24 FROM 27-15
CONTROL
POWER
3
OFF ON
TB-7 TB-3
CPKSR
4
27201 1039031 27112 CONTROL POWER
1039-8, 1039-6
5 10SS-OS1

CPKSR
6
1039051 27112 CONTROL POWER ON
PILOT LIGHT
7
1039-4
ESR1
8
LOWER FEED
CALENDER INLET UPPER CALENDER INLET LOWER CALENDER OUTLET UPPER FEED CONVEYOR
CONVEYOR ESR2
RSW #1 RSW #2 RSW #3 RSW #4
9 RSW #5 MAIN OPERATOR CONSULE
27201 10398 10399 103910 103911 103912 27112
E-STOP RELAY #1
10 TB-17 TB-72 TB-73 TB-74 TB-75 TB-76 28-6
TO 1034-36 TO 1034-38 TO 1034-40 TO 1034-20 TO 1034-22

11

12

13

14

15

16

17

18

19

20

21

22

23

CALENDER DRIVE CALENDER DRIVE MRX COMP. COOLING MRX COMP. COOLING MRX COMP. COOLING
24 COOLING DRUM OP. STA
GATE #1 GATE #2 DRUM W.S. UPPER DRUM D.S. UPPER DRUM D.S. LOWER
E-STOP
LS-19 LS-20 RSW#6 RSW#7 RSW#8
27201 103940 103913 103914 103915 103916 103917
25
TB-84 TB-85 TB-86 TB-87 OS2 3PB-OS2 OS2
TO 1035-21 TO 1035-23 TO 1035-25 TO 1035-27 TO 1035-29
26
TO 1035-31

27

28

29

30 STOCK GUIDE MAIN OPERATOR MAIN OPERATOR


OPERATION STATION CONSOLE CONSOLE
E-STOP E-STOP E-STOP ESR3
31 MAIN OPERATOR CONSULE
103918 103919 103920 27112
E-STOP RELAY #2
32 OS5 6PB-OS5 OS2 OS5 1PB-OS1 3PB-OS2 28-6

TO 1035-33 TO 1035-35
33

34

35

CPKSR
36 220VAC
1039361 27112
TO 1031-3, 1032-3, 1033-3, 1034-3,
37 1035-3, 1036-3, 1038-3, 1038-21
1039-5
38

39

40

41

42

43

44
NOTE : SAFETY E-STOP WIRED TO MAIN
45 OPERATOR CONSOLE

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN
24-05-2010
NONE D-MJG106-0002-2 NO. 1039
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1038
SCHEMATIC DIAGRAM FOR E-STOP ROPE-SWITCH CHK NEXT
AS tba
CIRCUIT MAIN OPERATOR CONSULE BUILT JES SHT
No. 1040
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

4 OPERATOR REMOTE I/O


5 RACK 02
6
1756-ENBT
7

9 SLOT 0 SLOT 1 SLOT 2 SLOT 3 SLOT 4 SLOT 5 SLOT 6 SLOT 7 SLOT 8 SLOT 9 SLOT 10 SLOT 11 SLOT 12 SLOT 13 SLOT 14 SLOT 15 SLOT 16

10

11 POWER ETHERNET 1756-IM16I 1756-OB16E 1756-IM16I 1756-OB16E 1756-IM16I SPARE 1756-IM16I SPARE 1756-IM16I 1756-OA16 1756-OF6CI 1756-IF6 1756-HSC 1756-HSC SPARE SPARE
SUPPLY COM 220VAC 24VAC 220VAC 24VAC 220VAC 220VAC 220VAC 120/240VAC 4-20mA ANALOG
12 MODULE ISOLATED ISOLATED ISOLATED ISOLATED ISOLATED ISOLATED ISOLATED ISOLATED ANALOG INPUT
1756-PA72 DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL OUTPUT MODULE
13
1756-ENBT INPUT OUTPUT INPUT OUTPUT INPUT INPUT INPUT OUTPUT
14

15 192.168.1.30 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1
4 3 4 3 4 3 4 3 4 3 4 3 4 3
16 6 5 4 3 6 5 4 3 6 5 6 5 6 5 4 3 4 3 4 3 6 5 6 5
8 7 8 7 8 7 8 7 8 7 8 7 8 7
17 10 9 6 5 10 9 6 5 10 9 10 9 10 9 6 5 6 5 6 5 10 9 10 9
12 11 12 11 12 11 12 11 12 11 12 11 12 11
14 13 8 7 14 13 8 7 14 13 14 13 14 13 8 7 8 7 8 7 14 13 14 13
18
16 15 16 15 16 15 16 15 16 15 16 15 16 15
18 17 10 9 18 17 10 9 18 17 18 17 18 17 10 9 10 9 10 9 18 17 18 17
19
20 19 12 11 20 19 12 11 20 19 20 19 20 19 12 11 12 11 12 11 20 19 20 19
20 22 21 22 21 22 21 22 21 22 21 22 21 22 21
24 23 14 13 24 23 14 13 24 23 24 23 24 23 14 13 14 13 14 13 24 23 24 23
21 26 25 26 25 26 25 26 25 26 25 26 25 26 25
28 27 16 15 28 27 16 15 28 27 28 27 28 27 16 15 16 15 16 15 28 27 28 27
22 30 29 30 29 30 29 30 29 30 29 30 29 30 29
32 31 18 17 32 31 18 17 32 31 32 31 32 31 18 17 18 17 18 17 32 31 32 31
L1 L2 GND
23 34 33 34 33 34 33 34 33 34 33 34 33 34 33
ETHERNET 20 19 20 19 20 19 20 19 20 19
36 35 36 35 36 35 36 35 36 35 36 35 36 35
RJ-45
24

25

26

27 TO
1040-26
28

29 27201 27112

30

31 FROM 220 VAC


FROM 27-24
32
FROM 220 VAC
33 FROM 1040-30

34

35

36 G G 220VAC N
INPUT
PE
37
24VDC
38 SUPPLY
5.0 AMP
39

40
+ -
41
24VDC
TO 1057-6
42
1040351 1040351
43
24 VDC
44 TO 1031-3, 1032-3, 1036-3

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1040
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE

No. 1039
SCHEMATIC DIAGRAM FOR OSI PLC I/O PROC: A, RACK: CHK NEXT
AS tba
2 MAIN OPERATOR CONSULE BUILT JES SHT
No. 1046
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 WINDUP A REMOTE I/O STATION


3 RACK 5 SLOT 0
4
1794-IM16
FROM 27-26 FROM 27-26 220VAC DIGITAL INPUT FROM 27-26
5

6 27221 SLOT 0 RACK: 05


27221 27112
I/O AC INPUT POWER
V COM
7
TRAIN JOG C-34 B-16 I/O AC NEUTRAL
WINDUP A GROUP IN-0
8 AI015000
MODE TRAIN/JOG SEL.SW. R5:I.Data[0].0
1SS-OS3 B-0
9
V COM

10 C-35 B-17
WINDUP A GROUP 27221 AI015001 IN-1
11 START ILLUM. PUSHBUTTON R5:I.Data[0].1
C-1
1PBL-OS3 TO 1046A-5 V COM
12
C-36 B-18
13 WINDUP A GROUP AI015002 IN-2
STOP ILLUM. PUSHBUTTON R54:I.Data[0].2
B-2
14 2PBL-OS3 TO 1046A-11 V COM

15 C-37 B-19

WINDUP A GROUP AI015003 IN-3


16 R5:I.Data[0].3
JOG FORWARD PUSHBUTTON 1PB-OS3 C-3
V COM
17
C-38 B-20
18 WINDUP A GROUP IN-4
R5:I.Data[0].4
JOG REVERSE PUSHBUTTON B-4
19
V COM

20 C-39 B-21
WINDUP A PULL AI015005 IN-5
21 ROLL JOG FORWARD R5:I.Data[0].5
2PB-OS3 C-5
PUSHBUTTON
V COM
22
C-40 B-22
WINDUP A PULL IN-6
23 AI015006
ROLL JOG REVERSE R5:I.Data[0].6
PUSHBUTTON 6PB-OS3 B-6
24
V COM

25 C-41 B-23
27221 AI015007 IN-7
WINDUP A JOG R5:I.Data[0].7
26 C-7
FORWARD PUSHBUTTON 3PB-OS3
TB-74 TB-32 V COM
27
FS1 C-42 B-24
28 AI015008 IN-8
WINDUP A JOG R5:I.Data[0].8
REVERSE PUSHBUTTON 7PB-OS3 B-8
29 TB TB-33 V COM

30 FS2 C-43 B-25


AI015009 IN-9
WINDUP A LOCAL R5:I.Data[0].9
31 C-9
START PUSHBUTTON
3PBL-OS3 TO 1046A-43 V COM
32
C-44 B-26
33 27221 AI015010 IN-10
WINDUP A LOCAL R5:I.Data[0].10
STOP PUSHBUTTON 8PB-OS3 B-10
34
V COM

35 AUTO MANUAL C-45 B-27


WINDUP A SHEAR AI015011 IN-11
36 MODE AUTO/MAN SEL.SW R5:I.Data[0].11
2SS-OS3 C-11
V COM
37
C-46 B-28
38 WINDUP A SHEAR AI015012 IN-12
MANUAL CUT. PUSHBUTTON R5:I.Data[0].12
10PB-OS3 B-12
39
V COM

40
SLOW FAST C-47 B-29

WINDUP A JOG SELECT 27221 AI015013 IN-13


41 R5:I.Data[0].13
SLOW / FAST 3SS-OS3 C-13
V COM
42 WINDUP A WINDUP B
C-48 B-30
43 AI015014 IN-14
CONVEYOR SEL. WINDUP A R5:I.Data[0].14
4SS-OS3 B-14
44
V COM

45 C-49 B-31

AI015015 IN-15 R5:I.Data[0].15


46 CONVEYOR SEL. WINDUP B
4SS-OS3 C-15
47 V COM
C-50 B-32
48
V COM
49 C-51 B-33

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1046
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1040
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 5 CHK NEXT
AS tba
MODGRP: 2,3 WINDUP A OPERATOR STATION BUILT JES SHT
No. 1046A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 WINDUP A REMOTE I/O STATION


3 RACK 5 SLOT 1
4 1794-OM16
120VAC/240VAC
FROM 27-26 FROM 27-26 FROM 27-26
5 DIGITAL OUTPUT

6 SLOT 1 RACK: 05 27112


27221 27112
V COM I/O AC INPUT POWER
7
I/O AC NEUTRAL C-34 B-16 FROM
1046-11
8 OUT0 AI005100 27112 WINDUP A GROUP
R5:O.Data[1].0 G
B-0 START ILLUM. PUSH BUTTON
9
V COM 1PBL-OS3
FROM
C-35 B-17
10 1046-15
OUT1 AI005101 WINDUP A GROUP
R5:O.Data[1].1 R
11 C-1 STOP ILLUM. PUSH BUTTON
V COM 2PBL-OS3
12
C-36 B-18
LINE RUNNING
13 OUT2 AI005102
R5:O.Data[1].2 G PILOT RIGHT
B-2
14
V COM 2PL-OS3
C-37 B-19
15
OUT3 AI005103 27112 WINDUP A NEARING CUT
16 R5:O.Data[1].3 R
C-3 LENGTH PILOT LIGHT
V COM 3PL-OS3
17
C-38 B-20
1FU SV-1A
18 OUT4 AI005104 TB-6 TB-1 TRANSFER CONVEYOR
R5:O.Data[1].4 SHIFT TO W/U A
B-4 1.5A
19
V COM 250V
20 C-39 B-21
2FU SV-1B
OUT5 AI005105 TB-7 27112 TRANSFER CONVEYOR
21 R5:O.Data[1].5 SHIFT TO W/U B
C-5 1.5A
V COM 250V
22
C-40 B-22
3FU SV-2
23 OUT6 AI005106 TB-8 TB-2 UPPER CLAMP AT
R5:O.Data[1].6 SHEAR SOLENOID
B-6 1.5A
24
V COM 250V
C-41 B-23
25 SV-3
OUT7 4FU TB-9
AI005107 27112 SHEAR PIVOT SOLENOID
26 R5:O.Data[1].7
C-7 1.5A
V COM 250V
27
C-42 B-24
OUT8 5FU TB-10
28 AI005108
R5:O.Data[1].8 CLAMP AT SHEAR SOLENOID
B-8
29
1.5A
V COM 250V
C-43 B-25
30
OUT9 6FU TB-11
AI005109
31 R5:O.Data[1].9 WINDUP NIP ROLL SELENOID
C-9 1.5A
V COM 250V
32
C-44 B-26
7FU SV-6
33 OUT10 AI005110 TB-12 TB-4 UPPER PINCH ROLL
R5:O.Data[1].10 SOLENOID
B-10 1.5A
34
V COM 250V
35 C-45 B-27
SV-7
OUT11 8FU TB-13 UPPER PINCH ROLL
AI005111 27112
36 R5:O.Data[1].11 AIR MOTOR
C-11
1.5A
V COM 250V
37
C-46 B-28
SV-8
OUT12 9FU TB-14
38 AI005112 TB-5 LOWER PINCH ROLL
R5:O.Data[1].12
B-12 SOLENOID
39
1.5A
V COM 250V
C-47 B-29
40 SV-9
OUT-13 10FU TB-15 27112 LOWER PINCH ROLL
AI005113
41 R5:O.Data[1].13 AIR MOTOR
C-13
1.5A
V COM 250V
42 FROM
C-48 B-30
1046-31
43 OUT14 AI005114 WINDUP A LOCAL START
R5:O.Data[1].14 G
B-14 ILLUM. PUSHBUTTON
44
V COM 3PBL-OS3
C-49 B-31
45

R5:O.Data[1].15 OUT15 AI005115 27112


46 R E-STOP PILOT LIGHT
C-15
47 V COM 1PL-OS3
C-50 B-32
48
V COM
49 C-51 B-33

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1046A
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1046
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 5 CHK NEXT
AS tba
MODGRP: 0,1 WINDUP A OPERATOR STATION BUILT JES SHT
No. 1047
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 WINDUP A REMOTE I/O STATION


3 RACK 5 SLOT 2
4
1794-IM16
FROM 27-26 FROM 27-26 220VAC DIGITAL INPUT FROM 27-26
5

6 27221 SLOT 2 RACK: 05


27221 27112
I/O AC INPUT POWER
V COM
7
C-34 B-16 I/O AC NEUTRAL
8 TB-34 AIO15200 IN-0
WINDUP ACCUM. TB-16 R5:I.Data[2].0
FULL LIMIT SWITCH LS-11 B-0
9
V COM

10 C-35 B-17
WINDUP ACCUM. NEAR TB-35 AIO15201 IN-1
11 FULL LIMIT SWITCH R5:I.Data[2].1
LS-12 C-1
V COM
12
C-36 B-18
13 WINDUP ACCUM. EMPTY 27221 TB-36 AIO15202 IN-2
LIMIT SWITCH TB-17 R5:I.Data[2].2
LS-13 B-2
14
V COM

15 C-37 B-19
PE-1
TB-37 AIO15203 IN-3
WINDUP CHUTE
16 R5:I.Data[2].3
MATERIAL SENSOR H N C-3
TO 27112 V COM
17
C-38 B-20
18 TB-38 IN-4
WINDUP ACCUM NORMAL
TB-18 R5:I.Data[2].4
LIMIT SWITCH B-4
19 LS-14
V COM

20 C-39 B-21
PROX1
WINDUP ACCUM SAFETY 27221 TB-39 AIO15205 IN-5
21 LOCK #1 PROX. SW #1 R5:I.Data[2].5
C-5
V COM
22
C-40 B-22
PROX2
23 TB-40 AIO15206 IN-6
WINDUP ACCUM SAFETY
TB-19 R5:I.Data[2].6
LOCK #2 PROX. SW #2 B-6
24
V COM

25 C-41 B-23
PROX3
TB-41 AIO15207 IN-7
WINDUP ACCUM SAFETY R5:I.Data[2].7
26 C-7
LOCK #3 PROX. SW #3
V COM
27
C-42 B-24
PROX4
28 27221 TB-42 AIO15208 IN-8
WINDUP ACCUM SAFETY TB-20 R5:I.Data[2].8
LOCK #4 PROX. SW #4 B-8
29
V COM

30 C-43 B-25
PROX5
TB-43 AIO15209 IN-9
WINDUP ACCUM SAFETY R5:I.Data[2].9
31 C-9
LOCK #5 PROX. SW #5
V COM
32
C-44 B-26
PROX6
33 TB-44 AIO15210 IN-10
WINDUP ACCUM SAFETY TB-21 R5:I.Data[2].10
LOCK #6 PROX. SW #6 B-10
34
V COM

35 C-45 B-27
TRANSFER CONVEYOR AT TB-45 AIO15211 IN-11
36 WINDUP A LIMIT SW R5:I.Data[2].11
C-11
LS-1
V COM
37
C-46 B-28
38 TRANSFER CONVEYOR AT TB-46 AIO15212 IN-12
WINDUP B LIMIT SW TB-22 R5:I.Data[2].12
B-12
39 LS-2
V COM

40 C-47 B-29
27221 TB-47 AIO15213 IN-13
SHEAR CARRIAGE HOME
41 R5:I.Data[2].13
LIMIT SWITCH C-13
LS-3
V COM
42
C-48 B-30
43 TB-48 AIO15214 IN-14
SHEAR CARRIAGE CUT TB-23 R5:I.Data[2].14
COMPLETE LIMIT SW B-14
44 LS-4
V COM

45 C-49 B-31

AIO15215 IN-15 R5:I.Data[2].15


46 E-STOP RESET PB. AT
WINDUP A C-15
PB-RESET
47 V COM
C-50 B-32
48
V COM
49 C-51 B-33

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1047
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1046A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 5 CHK NEXT
AS tba
MODGRP: 2,3 WINDUP A OPERATOR STATION BUILT JES SHT
No. 1047A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 WINDUP A REMOTE I/O STATION


3 RACK 5 SLOT 3
4 1794-OM16
120VAC/240VAC
FROM 27-26 DIGITAL OUTPUT FROM 27-26 FROM 27-26
5

6 SLOT 3 RACK: 05 27112


27221 27112

I/O AC OUTPUT V COM I/O AC NEUTRAL


7
POWER C-34 B-16
11FU SV-27
8 OUT0 AO005300 TB-75
R5:O.Data[3].0 TRANSFER CONV. RUN
B-0 1.5A
9
V COM 250V
10 C-35 B-17
12FU SV-28A
OUT1 AO005301 TB-76 TRANSFER CONV.
11 R5:O.Data[3].1 RUN FORWARD
C-1 1.5A
V COM 250V
12
C-36 B-18
13FU SV-28B
13 OUT2 AO005302 TB-77 TRANSFER CONV.
R5:O.Data[3].2 RUN REVERSE
B-2 1.5A
14
V COM 250V
15 C-37 B-19
OUT3 AO005303
16 R5:O.Data[3].3 LOWER CLAMP AT SHEAR
C-3
V COM
17
C-38 B-20
18 OUT4 AO005304 W/UP PULL ROLL
R5:O.Data[3].4
B-4 N/P ROLL
19
V COM

20 C-39 B-21
OUT5 AO005305
21 R5:O.Data[3].5
C-5
V COM
22
C-40 B-22
23 OUT6 AO005306
R5:O.Data[3].6
B-6
24
V COM

25 C-41 B-23
OUT7 AO005307
26 R5:O.Data[3].7
C-7
V COM
27
C-42 B-24
28 OUT8 AO005308
R5:O.Data[3].8
B-8
29
V COM

30 C-43 B-25
OUT9 AO005309
31 R5:O.Data[3].9
C-9
V COM
32
C-44 B-26
33 OUT10 AO005310
R5:O.Data[3].10
B-10
34
V COM

35 C-45 B-27
OUT11 AO005311
36 R5:O.Data[3].11
C-11
V COM
37
C-46 B-28
38 OUT12 AO005312
R5:O.Data[3].12
B-12
39
V COM

40 C-47 B-29
OUT-13 AO005313
41 R5:O.Data[3].13
C-13
V COM
42
C-48 B-30
43 OUT14 AO005314
R5:O.Data[3].14
B-14
44
V COM

45 C-49 B-31

R5:O.Data[3].15 OUT15 AO005315


46
C-15
47 V COM
C-50 B-32
48
V COM
49 C-51 B-33

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 D-MJG106-0002-2 1047A


KOBELCO STEWART BOLLING, INC -
DRAWN NONE NO.
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1047
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 5 CHK NEXT
AS tba
MODGRP: 2,3 WINDUP A OPERATOR STATION BUILT JES SHT
No. 1048
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 WINDUP A REMOTE I/O STATION


3 RACK 5 SLOT 4
4
1794-IM16
FROM 27-26 FROM 27-26 220VAC DIGITAL INPUT FROM 27-26
5

6 27221 SLOT 4 RACK: 05


27221 27112

I/O INPUT POWER V COM


7
C-34 B-16 I/O AC NEUTRAL
8 TB-49 AIO15400 IN-0
LENGTH COUNTER #1 TB-24 R5:I.Data[4].0
AT W/UP PULL ROLL FOR FOR B-0
9 PLC
PLC V COM

10 C-35 B-17
LENGTH COUNTER #2 TB-50 AIO15401 IN-1
11 AT W/UP PULL ROLL R5:I.Data[4].1
C-1
FOR MRX
V COM
12
C-36 B-18
13 SHEAR CARRIAGE TB-51 AIO15402 IN-2
HEAD TILT IN (CUT) L.S. TB-25 R5:I.Data[4].2
B-2
14
LS-5
V COM

15 C-37 B-19
27221 TB-52 AIO15403 IN-3
SHEAR CARRIAGE
16 R5:I.Data[4].3
HEAD TILT OUT (RETURN) L.S. C-3
LS-6
V COM
17
C-38 B-20
18 TB-53 IN-4
AIO15404
TB-26 R5:I.Data[4].4
B-4
19
V COM

20 C-39 B-21
TB-54 AIO15405 IN-5
21 R5:I.Data[4].5
C-5
V COM
22
C-40 B-22
23 TB-55 AIO15406 IN-6
R5:I.Data[4].6
B-6
24
V COM

25 C-41 B-23
TB-56 AIO15407 IN-7
26 R5:I.Data[4].7
C-7
V COM
27
C-42 B-24
28 TB-57 AIO15408 IN-8
R5:I.Data[4].8
B-8
29
V COM

30 C-43 B-25
TB-58 AIO15409 IN-9
31 R5:I.Data[4].9
C-9
V COM
32
C-44 B-26
33 TB-59 AIO15410 IN-10
STOCK CLAMP TB-29 R5:I.Data[4].10
LIMIT SWITCH B-10
34
V COM

35 C-45 B-27
STOCK UNCLAMP TB-60 AIO15411 IN-11
36 LIMIT SWITCH R5:I.Data[4].11
C-11
V COM
37
C-46 B-28
38 TB-61 AIO15412 IN-12
R5:I.Data[4].12
B-12
39
V COM

40 C-47 B-29
27221 TB-62 AIO15413 IN-13
WINDUP AREA
41 R5:I.Data[4].13
FLOOR MAT C-13
FM-1 V COM
42
C-48 B-30
43 TB-63 AIO15414 IN-14
WINDUP A VACCUM ON R5:I.Data[4].14
B-14
44 PB PB-VACCUM ON
V COM

45 C-49 B-31

TB-64 AIO15415 IN-15


46 WINDUP A VACCUM OFF R5:I.Data[4].15
PB C-15
47 PB-VACCUM OFF V COM
C-50 B-32
48
V COM
49 C-51 B-33

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1048
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1047A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 5 CHK NEXT
AS tba
MODGRP: 4,5 WINDUP A OPERATOR STATION BUILT JES SHT
No. 1049
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 WINDUP A REMOTE I/O STATION


4 RACK 5 SLOT 5
5

6 1794-IE4XOE2
FROM 29-41 ANALOG COMBO MODULE FROM 29-41

7 SLOT 5 RACK: 05

8 V COM
C-34 B-16
9 I-0

10 A-0
V-0 INPUT 0 COM
11 A-1 R6:I.Data[4].0 B-17
SHL
12
C-39
13 I-1 COM
A-2 B-18
14 V-1 INPUT 1
15 A-3 R6:I.Data[4].1
SHL COM
16 C-40 B-19
I-2
17
A-4
18 V-2 COM
A-5 B-20
19
SHL

20 C-41
I-3 COM
21 A-6 B-21
V-3
22
WINDUP A A-7
23
ROLL LENGTH SHL COM
C-42 B-22
24 TB-16 27221 L1 104919 I-4

25 A-8
230VAC 4-20mA
FROM 27-26 TB-1 27112 L2 104921 V-4 OUTPUT 0 COM
26 A-9 R5:O.Data[5].0 B-23
RED LION METER
SHL
27
PE C-43
28 I-5 COM
A-10 B-24
29
V-5

30 A-11
SHL COM
31 C-44 B-25
I-6
32
A-12
33 V-6 OUTPUT 1 COM
A-13 R5:O.Data[5].1 B-26
34 WINDUP A
TENSION SHL

35 C-45

104925 I-7 COM


36 L1
A-14 B-27
4-20mA
104927 V-7
37 L2
A-15
38
RED LION METER SHL COM
PE C-46 B-28
39

40
COM
41 B-29

42

43 COM
B-30
44

45
COM
46 B-31

47

48
COM

49 B-32

COM
50
B-33
PANEL LOCATION DATE SCALE DRAWING REF. SHT
APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1049
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1048
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 5 CHK NEXT
AS tba
MODGRP: 6 WINDUP A OPERATOR STATION BUILT JES SHT
No. 1050
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 WINDUP A REMOTE I/O STATION


4 RACK 5
5
1794-AENT
6

CBL01
8

9
ETH
10
192.168.1.50
11

12
1794-AENT SLOT 0 SLOT 1 SLOT 2 SLOT 3 SLOT 4 SLOT 5
REMOTE I/O 1794-IM16 1794-OM16 1794-IM16 1794-OM16 1794-OM16 1794-IE4XOE2
13
ADAPTER SHEET 1046 SHEET 1046A SHEET 1047 SHEET 1047 SHEET 1048 SHEET 1049
14 RACK 5

15

16 F M F M F M F M F M F M F
17
COM 24VDC
18

19

20
502
21

22
500
23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1050
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE

No. 1049
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 5 CHK NEXT
AS tba
WINDUP A OPERATOR STATION BUILT JES SHT
No. 1056
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 WINDUP B REMOTE I/O STATION


3 RACK 6 SLOT 0
4
1794-IM16
FROM 27-22 FROM 27-22 220VAC DIGITAL INPUT FROM 27-22
5

6 27221 SLOT 0 RACK: 06


27221 27112
I/O AC INPUT POWER V COM
7
TRAIN JOG C-34 B-16 I/O AC NEUTRAL
WINDUP B GROUP IN-0
8 AI006000
MODE TRAIN/JOG SEL.SW. R6:I.Data[0].0
1SS-OS4 B-0
9
V COM

10 C-35 B-17
WINDUP B GROUP 27221 AI006001 IN-1
11 START ILLUM. PUSHBUTTON R6:I.Data[0].1
C-1
1PBL-OS4 TO 1056A-8 V COM
12
C-36 B-18
13 WINDUP B GROUP AI006002 IN-2
STOP ILLUM. PUSHBUTTON R6:I.Data[0].2
B-2
14 2PBL-OS4 TO 1056A-11 V COM

15 C-37 B-19

WINDUP B GROUP AI006003 IN-3


16 R6:I.Data[0].3
JOG FORWARD PUSHBUTTON 1PB-OS4 C-3
V COM
17
C-38 B-20
18 IN-4
R6:I.Data[0].4
B-4
19
V COM

20 C-39 B-21
WINDUP B PULL AI006005 IN-5
21 ROLL JOG FORWARD PUSHBUTTON R6:I.Data[0].5
2PB-OS4 C-5
V COM
22
C-40 B-22
WINDUP B PULL IN-6
23 AI006006
ROLL JOG REVERSE PUSHBUTTON R6:I.Data[0].6
6PB-OS4 B-6
24
V COM

25 C-41 B-23
27221 AI006007 IN-7
WINDUP B JOG R6:I.Data[0].7
26 C-7
FORWARD PUSHBUTTON 3PB-OS4
TB-30 TB-31 V COM
27
FS-3 C-42 B-24
28 AI006008 IN-8
WINDUP B JOG R6:I.Data[0].8
REVERSE PUSHBUTTON 7PB-OS4 B-8
29 TB- TB-32 V COM

30 FS-4 C-43 B-25


AI006009 IN-9
WINDUP B LOCAL R6:I.Data[0].9
31 C-9
START PUSHBUTTON
3PBL-OS4 TO 1056A-31 V COM
32
C-44 B-26
33 AI006010 IN-10
WINDUP B LOCAL R6:I.Data[0].10
STOP PUSHBUTTON B-10
34
V COM

35 AUTO MANUAL C-45 B-27


WINDUP B SHEAR AI006011 IN-11
36 MODE AUTO/MAN SEL. SW R6:I.Data[0].11
2SS-OS4 C-11
V COM
37
C-46 B-28
38 WINDUP B SHEAR AI006012 IN-12
MANUAL CUT PUSHBUTTON R6:I.Data[0].12
10PB-OS4 B-12
39
V COM

40
SLOW FAST C-47 B-29

WINDUP B JOG SELECT 27221 AI015013 IN-13


41 R6:I.Data[0].13
SLOW / FAST 3SS-OS4 C-13
V COM
42 WINDUP A WINDUP B
C-48 B-30
43 AI006014 IN-14
CONVEYOR SEL. WINDUP A R6:I.Data[0].14
4SS-OS4 B-14
44
V COM

45 C-49 B-31

AI006015 IN-15 R6:I.Data[0].15


46 CONVEYOR SEL. WINDUP B
4SS-OS4 C-15
47 V COM
C-50 B-32
48
V COM
49 C-51 B-33

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 D-MJG106-0002-2 1056


KOBELCO STEWART BOLLING, INC -
DRAWN NONE NO.
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1050
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 6 CHK NEXT
AS tba
MODGRP: 0,1 WINDUP B OPERATOR STATION BUILT JES SHT
No. 1056A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 WINDUP B REMOTE I/O STATION


3 RACK 6 SLOT 1
4 1794-OM16
120VAC/240VAC
FROM 27-22 DIGITAL OUTPUT FROM 27-22 FROM 27-22
5

6 SLOT 1 RACK: 06 27112


27221 I/O AC NEUTRAL
V COM 27112
7 FROM
I/O AC OUTPUT C-34 B-16 1056-10
POWER OUT0
WINDUP B GROUP START
8 AO006100 27112
R6:O.Data[1].0 ILLUM PUSHBUTTON
B-0
9
V COM 1PBL-OS4
C-35 B-17 FROM
10
1056-13
OUT1 AO006101 WINDUP B GROUP STOP
11 R6:O.Data[1].1
C-1 ILLUM PUSHBUTTON
V COM 2PBL-OS4
12
C-36 B-18
13 OUT2 AO006102 27112 LINE RUNNING PILOT
R6:O.Data[1].2
B-2 LIGHT
14
V COM 2PL-OS4
15 C-37 B-19
OUT3 AO006103 WINDUP B NEARING CUT
16 R6:O.Data[1].3
C-3 LENGTH PILOT LIGHT
V COM 3PL-OS4
17
C-38 B-20
18 OUT4 E-STOP
AO006104
R6:O.Data[1].4 PILOT LIGHT
B-4
19
V COM 1PL-OS4
C-39 B-21 FROM
20
1056-31
OUT5 AO006105 27112 WINDUP B LOCAL START
21 R6:O.Data[1].5 ILLUM PUSHBUTTON
C-5
V COM 3PBL-OS4
22
C-40 B-22
23 OUT6 AO006106
R6:O.Data[1].6
B-6
24
V COM

25 C-41 B-23
OUT7 AO006107
26 R6:O.Data[1].7
C-7
V COM
27
C-42 B-24
28 OUT8 AO006108
R6:O.Data[1].8
B-8
29
V COM

30 C-43 B-25
OUT9 AO006109
31 R6:O.Data[1].9
C-9
V COM
32
C-44 B-26
33 OUT10 AO006110
R6:O.Data[1].10
B-10
34
V COM

35 C-45 B-27
OUT11 AO006111
36 R6:O.Data[1].11
C-11
V COM
37
C-46 B-28
38 OUT12 AO006112
R6:O.Data[1].12
B-12
39
V COM

40 C-47 B-29
OUT-13 AO006113
41 R6:O.Data[1].13
C-13
V COM
42
C-48 B-30
43 OUT14 AO006114
R6:O.Data[1].14
B-14
44
V COM

45 C-49 B-31

46 R6:O.Data[1].5 OUT15 AO006115


C-15
47 V COM
C-50 B-32
48
V COM
49 C-51 B-33

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1056A
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1056
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 6 CHK NEXT
AS tba
MODGRP: 0,1 WINDUP B OPERATOR STATION BUILT JES SHT
No. 1057
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 WINDUP B REMOTE I/O STATION


3 RACK 6 SLOT 2
4
1794-IM16
FROM 27-26 FROM 27-26 220VAC DIGITAL INPUT FROM 27-26
5

6 27221 SLOT 2 RACK: 06


27221 27112

I/O INPUT POWER V COM


7
C-34 B-16 I/O AC NEUTRAL
ACCUMULATOR HYD UNIT TB- LVS-2 TB-34
8 AI006200 IN-0
OIL LEVEL LOW R6:I.Data[2].0
B-0
9
V COM

10 C-35 B-17
ACCUMULATOR HYD UNIT TB-35
AI006201 IN-1
11 OIL LEVEL HIGH R6:I.Data[2].1
TS-2 C-1
V COM
12
C-36 B-18
ACCUMULATOR HYD. UNIT TB- PS-3 TB-36
13 AI006202 IN-2
OIL PRESSURE LOW R6:I.Data[2].2
B-2
14
V COM

15 C-37 B-19
TB-37
PULL ROLL LENGTH AI006203 IN-3
16 R6:I.Data[2].3
COUNTER<1 PULSE/METER> C-3
V COM
17
C-38 B-20
18 WINDUP B VACCUM ON PB AI006204 IN-4
R6:I.Data[2].4
B-4
19
V COM

20 C-39 B-21
AI006205 IN-5
21 WINDUP B VACCUM OFF PB R6:I.Data[2].5
C-5
V COM
22
C-40 B-22
23 AI006206 IN-6
R6:I.Data[2].6
B-6
24
V COM

25 C-41 B-23
AI006207 IN-7
26 R6:I.Data[2].7
C-7
V COM
27
C-42 B-24
RSW #9 TB-11
28 TB-1 AI006208 IN-8
WINDUP ACCUM LOWER R6:I.Data[2].8
FROM 1059-5 B-8
29 ROPE SAFETY E-STOP
V COM

30 C-43 B-25
RSW #10 TB-12
AI006209 IN-9
WINDUP ACCUM UPPER R6:I.Data[2].9
31 C-9
ROPE SAFETY E-STOP FROM 1059-5
V COM
32
C-44 B-26
TB-13
33 AI006210 IN-10
PULL ROLLS DRIVE SIDE R6:I.Data[2].10
B-10
34 ROPE SAFETY
V COM

35 C-45 B-27
RSW #11 TB-14
WINDUP PULL ROLL AI006211 IN-11
36 ROPE SAFETY E-STOP R6:I.Data[2].11
FROM 1059-5 C-11
V COM
37
C-46 B-28
RSW #12
TB-15
38 AI006212 IN-12
WINDUP A TB-3 R6:I.Data[2].12
FROM 1059-5 B-12
39 ROPE SAFETY E-STOP
V COM

40 C-47 B-29
RSW #13
TB-16
AI006213 IN-13
41 WINDUP B R6:I.Data[2].13
FROM 1059-5 C-13
ROPE SAFETY E-STOP
V COM
42
C-48 B-30
TB-69 (OS3) TB-70 (OS3) TB-17
43 AI006214 IN-14
WINDUP A OP STATIONTB-4 R6:I.Data[2].14
E-STOP PUSHBOTTON FROM 1059-11 B-14
44
V COM

45 C-49 B-31

AI006215 IN-15 R6:I.Data[2].15


46 WINDUP B OP STATION
E-STOP PUSHBOTTON FROM 1059-11 C-15
47 V COM
C-50 B-32
48
V COM
49 C-51 B-33

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1057
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1056A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 6 CHK NEXT
AS tba
MODGRP: 2,3 WINDUP B OPERATOR STATION BUILT JES SHT
No. 1057A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 WINDUP B REMOTE I/O STATION


4 RACK 6 SLOT 3
24VDC
1794-IV6
FROM 1040-34
5 FROM 1040-34 DIGITAL INPUT 24VDC FROM 1040-34

6 SLOT 3 RACK: 06
1040351 1040351
I/O DC INPUT POWER
V COM
7
C-34 B-16 I/O DC NEUTRAL
1040351 TB-39
8 I000300 IN-0
R6:I.Data[3].0
A-0
9
V COM

10 C-35 B-17
TB-41 TB-40
1040351 I000301 IN-1
11 R6:I.Data[3].1
A-1
V COM
12
C-36 B-18
13 IN-2
R6:I.Data[3].2
A-2
14
V COM

15 C-37 B-19
IN-3
16 R6:I.Data[3].3
A-3
V COM
17
C-38 B-20
18 IN-4
R6:I.Data[3].4
A-4
19
V COM

20 C-39 B-21
IN-5
21 R6:I.Data[3].5
A-5
V COM
22
C-40 B-22
23 IN-6
R6:I.Data[3].6
A-6
24
V COM

25 C-41 B-23
IN-7
26 R6:I.Data[3].7
A-7
V COM
27
C-42 B-24
28 IN-8
R6:I.Data[3].8
A-8
29
V COM

30 C-43 B-25
IN-9
31 R6:I.Data[3].9
A-9
V COM
32
C-44 B-26
33 IN-10
R6:I.Data[3].10
A-10
34
V COM

35 C-45 B-27
IN-11
36 R6:I.Data[3].11
A-11
V COM
37
C-46 B-28
38 IN-12
R6:I.Data[3].12
A-12
39
V COM

40 C-47 B-29
IN-13
41 R6:I.Data[3].13
A-13
V COM
42
C-48 B-30
43 IN-14
R6:I.Data[3].14
A-14
44
V COM

45 C-49 B-31

IN-15 R6:I.Data[3].15
46
A-15
47 V COM
C-50 B-32
48
V COM
49 C-51 B-33

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 D-MJG106-0002-2 1057A


KOBELCO STEWART BOLLING, INC -
DRAWN NONE NO.
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1056
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 6 CHK NEXT
AS tba
MODGRP: 2,3 WINDUP B OPERATOR STATION BUILT JES SHT
No. 1058
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 WINDUP B REMOTE I/O STATION


4 RACK 6 SLOT 4
1794-IE4XOE2
5
FROM 29-41 ANALOG COMBO MODULE FROM 29-41

6 SLOT 4 RACK: 06

7 V COM
C-34 B-16
8
I-0

9 A-0
V-0 INPUT 0 COM
10 A-1 R6:I.Data[4].0 B-17
SHL
11
C-39
12 I-1 COM
A-2 B-18
13
V-1 INPUT 1
14 A-3 R6:I.Data[4].1
SHL COM
15 C-40 B-19
I-2
16
A-4
17 V-2 COM
A-5 B-20
18
SHL

19 C-41
I-3 COM
20 A-6 B-21
V-3
21
WINDUP A A-7
22 TENSION SHL COM
C-42 B-22
23 TB-5 27221 L1 105819 I-4

24 A-8
230VAC 4-20mA
FROM 27-26 TB-7 27112 L2 105821 V-4 OUTPUT 0 COM
25 A-9 R6:O.Data[4].0 B-23
RED LION METER
SHL
26
PE C-43
27 I-5 COM
A-10 B-24
28
V-5

29 A-11
SHL COM
30 C-44 B-25
I-6
31
A-12
32 V-6 OUTPUT 1 COM
A-13 R6:O.Data[4].1 B-26
33 WINDUP B
TENSION SHL

34 C-45

105825 I-7 COM


35 L1
A-14 B-27
4-20mA
105827 V-7
36 L2
A-15
37 RED LION METER SHL COM
PE C-46 B-28
38

39
COM
40 B-29

41

42 COM
B-30
43

44
COM
45 B-31

46

47
COM

48 B-32

COM
49
B-33
50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 D-MJG106-0002-2 1058


KOBELCO STEWART BOLLING, INC -
DRAWN NONE NO.
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1057A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 6 CHK NEXT
AS tba
MODGRP: 4 WINDUP B OPERATOR STATION BUILT JES SHT
No. 1059
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

220 VAC 220 VAC


2
FROM 27-26 FROM 27-26

WINDUP ACCUM. DRIVE WINDUP ACCUM. WATER WINDUP PULL DRIVE WINDUP PULL WATER WINDUP A WINDUP B
4 ROPE SAFETY ROPE SAFETY ROPE SAFETY ROPE SAFETY ROPE SAFETY ROPE SAFETY
27221 TB-3 E-STOP TB-19 E-STOP TB-20 E-STOP TB-21 E-STOP TB-22 E-STOP TB-23 E-STOP TB-24
I059051 I059052 I059053 I059054 I059055 I059056
5

TO 1057-28 TO 1057-31 TO 1057-36 TO 1057-36 TO 1057-38 TO 1057-41 27112


6

10 WINDUP A WINDUP B
OPERATOR STATION OPERATOR STATION
E-STOP E-STOP ESR1
11 OS3 OS3 TB-18 WINDUP B OPERATOR STATION
I059151 I059152 27112
E-STOP RELAY
12 9PB-OS3 9PB-OS4 28-5

TO 1057-43 TO 1057-46
13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN
24-05-2010
NONE D-MJG106-0002-2 NO. 1059
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1058
SCHEMATIC DIAGRAM FOR E-STOP ROPE CIRCUIT CHK NEXT
AS tba
WINDUP B OPERATOR STATION BUILT JES SHT
No. 1060
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

4 WINDUP B REMOTE I/O STATION


5 RACK 6
6
1794-AENT
7

10

11

CBL01
12

13
ETH
14
192.168.1.60
15

16 1794-AENT SLOT 0 SLOT 1 SLOT 2 SLOT 3 SLOT 4


17
REMOTE I/O 1794-IM16 1794-OM16 1794-IM16 1794-IV16 1794-IE4XOE2
ADAPTER SHEET 1056 SHEET 1056A SHEET 1057 SHEET 1057A SHEET 1058
18 RACK 6

19

20 F M F M F M F M F M F

21
COM 24VDC
22

23

24
502
25

26
500
27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1060
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE

No. 1059
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 6 CHK NEXT
AS tba
WINDUP B OPERATOR STATION BUILT JES SHT
No. 1061
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 DRIVE SIDE REMOTE I/O STATION


3 RACK 7 SLOT 0
4
1794-IM16
5 FROM 27-28 FROM 27-28 220VAC DIGITAL INPUT FROM 27-28

6 27241 SLOT 0 RACK: 07


27241 27112

I/O INPUT POWER V COM


7
CR-317 CR-338 CR-315 C-34 B-16 I/O AC NEUTRAL
TB-1 TB-15
8 AI007000 IN-0
SPLICE PRESS OPEN R7:I.Data[0].0
B-0
9
V COM

10 C-35 B-17
POST CALENDER TENSION TB-16
27241 AI007001 IN-1
11 COMPENSATOR FULL R7:I.Data[0].1
LS-15 C-1
V COM
12
C-36 B-18
TB-17
13 CREEL PULLER OPEN TB-2 AI007002 IN-2
R7:I.Data[0].2
LS-3 <ON-PULLER> B-2
14
V COM

15 C-37 B-19
PS-5 TB-18
ROLL CROSSING HYD. AI007003 IN-3
16 R7:I.Data[0].3
PRESSURE S.W C-3
V COM
17
C-38 B-20
PS-8 TB-19
18 TB-3 27241 AI007004 IN-4
SPLICING RELIEF HYD. R7:I.Data[0].4
B-4
19 PRESSURE S.W
V COM

20 C-39 B-21
PS-4 TB-20
COMPENSATOR HYD. AI007005 IN-5
21 R7:I.Data[0].5
PRESSURE SW. C-5
V COM
22
C-40 B-22
PS-6 TB-21
23 ROLL PULL-BACK HYD. TB-4 AI007006 IN-6
R7:I.Data[0].6
PRESSURE S.W B-6
24
V COM

25 C-41 B-23
TB-22
AI007007 IN-7
26 CALENDER BEARING & R7:I.Data[0].7
C-7
DRIVE SIDE RELAY
V COM
27
C-42 B-24
TB-23
28 TB-5 27241 AI007008 IN-8
CALENDER HYD. UNIT OIL R7:I.Data[0].8
B-8
29 TEMPERATURE S.W
TS-3 V COM

30 C-43 B-25
LVS-3 TB-24
AI007009 IN-9
CALENDER HYD. UNIT R7:I.Data[0].9
31 C-9
OIL LEVEL S.W
V COM
32
C-44 B-26
PS-7 TB-25
33 27241 AI007010 IN-10
ROLL #4 PULL BACK TB-6 R7:I.Data[0].10
PRESSURE S.W B-10
34
V COM

35 C-45 B-27
LVS-4 TB-26
CALENDER LUBE UNIT AI007011 IN-11
36 LEVEL S.W R7:I.Data[0].11
C-11
V COM
37
C-46 B-28
PS-9
TB-27
38 AI007012 IN-12
CALENDER LUBE UNIT TB-7 R7:I.Data[0].12
B-12
39 PRESSURE S.W
V COM

40 C-47 B-29
TS-4
TB-28
27241 AI007013 IN-13
41 CALENDER LUBE UNIT R7:I.Data[0].13
C-13
TEMPERATURE S.W
V COM
42
ON OFF C-48 B-30
TB-29
43 AI007014 IN-14
BUBLE KNIVES ON/OFF SWITCHTB-8 R7:I.Data[0].14
B-14
44
V COM

45 C-49 B-31
TB-30
AI007015 IN-15 R7:I.Data[0].15
46
C-15
47 V COM
C-50 B-32
48
V COM
49 C-51 B-33

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1061
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1060
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 7 CHK NEXT
AS tba
MODGRP: 0,1 DRIVE SIDE REMOTE I/O BUILT JES SHT
No. 1061A
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 DRIVE SIDE REMOTE I/O STATION


3 RACK 7 SLOT 1
4 1794-OM16
120VAC/240VAC
FROM 27-28 DIGITAL OUTPUT FROM 27-28 FROM 27-28
5

6 SLOT 1 RACK: 07 27112


27241 27112

I/O AC OUTPUT POWER V COM I/O AC NEUTRAL


7
C-34 B-16

8 OUT0 AO007100
R7:O.Data[1].0
B-0
9
V COM

10 C-35 B-17
OUT1 AO007101
11 R7:O.Data[1].1
C-1
V COM
12
C-36 B-18

13 OUT2 AO007102
R7:O.Data[1].2
B-2
14
V COM

15 C-37 B-19
OUT3 AO007103
16 R7:O.Data[1].3
C-3
V COM
17
C-38 B-20
18 OUT4 AO007104
R7:O.Data[1].4
B-4
19
V COM

20 C-39 B-21
OUT5 AO007105
21 R7:O.Data[1].5
C-5
V COM
22
C-40 B-22
23 OUT6 AO007106
R7:O.Data[1].6
B-6
24
V COM

25 C-41 B-23
OUT7 AO007107
26 R7:O.Data[1].7
C-7
V COM
27
C-42 B-24
28 OUT8 AO007108
R7:O.Data[1].8
B-8
29
V COM

30 C-43 B-25
OUT9 AO007109
31 R7:O.Data[1].9
C-9
V COM
32
C-44 B-26
33 OUT10 AO007110
R7:O.Data[1].10
B-10
34
V COM

35 C-45 B-27
OUT11 AO007111
36 R7:O.Data[1].11
C-11
V COM
37
C-46 B-28
38 OUT12 AO007112
R7:O.Data[1].12
B-12
39
V COM

40 C-47 B-29
OUT-13 AO007113
41 R7:O.Data[1].13
C-13
V COM
42
C-48 B-30
43 OUT14 AO007114 TB-52 TB-31
R7:O.Data[1].14 STOCK GUIDE UPPER DRIVE AND
B-14 5A WATER SIDE BRAKE SOL
44
V COM 250V
45 C-49 B-31

R7:O.Data[1].15 OUT15 AO007115 TB-53 TB-32 STOCK GUIDE LOWER DRIVE AND
46
C-15 WATER SIDE BRAKE SOL
5A
47 V COM 250V
C-50 B-32
48
V COM
49 C-51 B-33

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 D-MJG106-0002-2 1061A


KOBELCO STEWART BOLLING, INC -
DRAWN NONE NO.
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1061
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 7 CHK NEXT
AS tba
MODGRP: 0,1 DRIVE SIDE REMOTE I/O BUILT JES SHT
No. 1062
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 DRIVE SIDE REMOTE I/O STATION


3 RACK 7 SLOT 2
4
1794-IM16
FROM 27-28 FROM 27-28 220VAC DIGITAL INPUT FROM 27-28
5

6 27241 SLOT 2 RACK: 07


27241 27112

I/O INPUT POWER V COM


7
C-34 B-16 I/O AC NEUTRAL
FLS-1 TB-33
8
ROLL #1 MAIN BEARING DS. IN-0
AI007200
LUBE FLOW SWITCH R7:I.Data[2].0
B-0
9
V COM

10 C-35 B-17
FLS-2 TB-34
ROLL #2 MAIN BEARING DS. 27241 AI007201 IN-1
11 LUBE FLOW SWITCH R7:I.Data[2].1
C-1
V COM
12
C-36 B-18
FLS-3 TB-35
13
ROLL #3 MAIN BEARING DS. AI007202 IN-2
LUBE FLOW SWITCH R7:I.Data[2].2
B-2
14
V COM

15 C-37 B-19
FLS-4 TB-36
ROLL #4 MAIN BEARING DS. AI007203 IN-3
16 R7:I.Data[2].3
LUBE FLOW SWITCH C-3
V COM
17
C-38 B-20
TB-37
18 AI007204 IN-4
COMPENSATOR EMPTY R7:I.Data[2].4
LS-16 B-4
19 LIMIT SWITCH
V COM

20 C-39 B-21
TB-38
AI007205 IN-5
21 UPPER STOCK GUIDE R7:I.Data[2].5
LS-17 C-5
DRIVE SIDE HOME LS
V COM
22
C-40 B-22
TB-39
23 AI007206 IN-6
LOWER STOCK GUIDE R7:I.Data[2].6
LS-18 B-6
24 DRIVE SIDE HOME LS
V COM

25 C-41 B-23
TB-40
AI007207 IN-7
26 PLATFORM INLET GATE R7:I.Data[2].7
C-7
ALARM DRIVE SIDE
V COM
27
C-42 B-24
PROX-7 TB-41
28 AI007208 IN-8
UPPER BUBLE KNIFE R7:I.Data[2].8
H N B-8
29 DRIVE SIDE TO
V COM

30 C-43 B-25
PROX-8 TB-42
AI007209 IN-9
LOWER BUBLE KNIFE R7:I.Data[2].9
31 C-9
DRIVE SIDE H N
TO
V COM
32
C-44 B-26
TB-43
33 AI007210 IN-10
R7:I.Data[2].10
B-10
34
V COM

35 C-45 B-27
TB-54
CAL PULSE TACH 1 PULSA/ 27241 AI007211 IN-11
36 METER LENGTH COUNTER R7:I.Data[2].11
C-11
V COM
37
C-46 B-28
38 AI007212 IN-12
R7:I.Data[2].12
B-12
39
V COM

40 C-47 B-29
AI007213 IN-13
41 R7:I.Data[2].13
C-13
V COM
42
C-48 B-30
43 AI007214 IN-14
R7:I.Data[2].14
B-14
44
V COM

45 C-49 B-31

AI007215 IN-15 R7:I.Data[2].15


46
C-15
47 V COM
C-50 B-32
48
V COM
49 C-51 B-33

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1062
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1061A
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 7 CHK NEXT
AS tba
MODGRP: 2,3 DRIVE SIDE REMOTE I/O BUILT JES SHT
No. 1063
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 DRIVE SIDE REMOTE I/O STATION


3 RACK 7 SLOT 3
4
1794-IE4XOE2
FROM 27-28 ANALOG COMBO MODULE FROM 27-28
5
SLOT 3 RACK: 07
6
V COM
7 C-34 B-16

I063051 TB-44 I-0


8
A-0
9 I063071 TB-45 V-0 INPUT 0 COM
A-1 R7:I.Data[5].0 B-17
10 SPARE SHL

11 C-39

I063111 TB-46 I-1 COM


12 A-2 B-18

I063131 TB-47 V-1 INPUT 1


13
A-3 R7:I.Data[5].1
14 SPARE SHL COM
C-40 B-19
15
I-2

16 A-4
V-2 COM
17 A-5 B-20
SHL
18
C-41
19 I-3 COM
A-6 B-21
20
V-3

21 A-7
SHL COM
22 C-42 B-22

I063171 TB-48 I-4


23
A-8
24 I063191 TB-49 V-4 OUTPUT 0 COM
A-9 R7:O.Data[5].0 B-23
25 SPARE SHL

26 C-43
I-5 COM
27 A-10 B-24
V-5
28
A-11
29 SHL COM
C-44 B-25
30
I-6

31 A-12
V-6 OUTPUT 1 COM
32 A-13 R7:O.Data[5].1 B-26
SHL
33
C-45
34 I063231 TB-50 I-7 COM
A-14 B-27
35
I063251 TB-51 V-7

36 A-15
SPARE SHL COM
37 C-46 B-28

38

39 COM
B-29
40

41
COM
42 B-30

43

44 COM
B-31
45

46

COM
47
B-32
48
COM

49 B-33

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1063
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1062
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 7 CHK NEXT
AS tba
MODGRP: 4,5 DRIVE SIDE REMOTE I/O BUILT JES SHT
No. 1070
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 DRIVE SIDE REMOTE I/O STATION


3 RACK 7
4
1794-AENT
5

CBL01
8

10 ETH

11 192.168.1.70

12
1794-AENT SLOT 0 SLOT 1 SLOT 2 SLOT 3
13
REMOTE I/O 1794-IM16 1794-OM16 1794-IM16 1794-IE4XOE2
14 ADAPTER SHEET 1061 SHEET 1061A SHEET 1062 SHEET 1063A
RACK 7
15

16
F M F M F M F M F
17

18 COM 24VDC

19

20

21 502

22

23 500

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1070
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE

No. 1063
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 7 CHK NEXT
AS tba
DRIVE SIDE REMOTE I/O BUILT JES SHT
No. 1071
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 WATER SIDE REMOTE I/O STATION


3 RACK 10 SLOT 0
4
FROM 27-24 1794-IM16
5 FROM 27-24 220VAC DIGITAL INPUT FROM 27-24

6 27241 SLOT 0 RACK: 10


27241 27112

I/O INPUT POWER V COM


7
C-34 B-16 I/O AC NEUTRAL
FLS-5 TB-13
8 TB-1 AI010000 IN-0
ROLL #1 MAIN BEARING W.S. R10:I.Data[0].0
B-0
9
LUBE FLOW SWITCH
V COM

10 C-35 B-17
FLS-6 TB-14
ROLL #2 MAIN BEARING W.S. 27241 AI010001 IN-1
11 LUBE FLOW SWITCH R10:I.Data[0].1
C-1
V COM
12
C-36 B-18
FLS-7 TB-15
13 ROLL #3 MAIN BEARING W.S. TB-2 AI010002 IN-2
R10:I.Data[0].2
LUBE FLOW SWITCH B-2
14
V COM

15 C-37 B-19
FLS-8
ROLL #4 MAIN BEARING W.S. AI010003 IN-3
16 R10:I.Data[0].3
LUBE FLOW SWITCH C-3
V COM
17
C-38 B-20
UPPER STOCK GUIDE LS-23 TB-16
18 27241 AI010004 IN-4
WATER SIDE HOME L.S. R10:I.Data[0].4
B-4
19
V COM

20 C-39 B-21
LS-24 TB-17
LOWER STOCK GUIDE TB-3 AI010005 IN-5
21 WATER SIDE HOME L.S. R10:I.Data[0].5
C-5
V COM
22
C-40 B-22
TB-18
23 AI010006 IN-6
STOCK GUIDE HOME P.B. R10:I.Data[0].6
5PB-OS5 B-6
24
V COM

25 C-41 B-23
TB-19
UPPER STOCK GUIDE TB-4 AI010007 IN-7
26 INCREASE P.B. R10:I.Data[0].7
1PB-OS5 C-7
V COM
27
C-42 B-24
TB-20
28 27241 AI010008 IN-8
UPPER STOCK GUIDE R10:I.Data[0].8
DECREASE P.B. 2PB-OS5 B-8
29
V COM

30 C-43 B-25
TB-21
LOWER STOCK GUIDE TB-5 AI010009 IN-9
31 INCREASE P.B. R10:I.Data[0].9
3PB-OS5 C-9
V COM
32
C-44 B-26
TB-22
33 LOWER STOCK GUIDE 27241 AI010010 IN-10
DECREASE P.B. R10:I.Data[0].10
4PB-OS5 B-10
34
V COM

35 C-45 B-27
COOLING DRUMS TRAIN JOG TB-40
TB-6 AI010011 IN-11
36
PULL-ROLL R10:I.Data[0].11
TRAIN-JOG SS C-11
SS1-OS5
V COM
37
C-46 B-28
TB-41
38 COOLING DRUMS 27241 AI010012 IN-12
PULL-ROLL R10:I.Data[0].12
PB1-OS2 B-12
39 JOG FWD P.B
V COM

40 C-47 B-29
TB-42
COOLING DRUMS AI010013 IN-13
TB-7
41 PULL-ROLL R10:I.Data[0].13
PB2-OS2 C-13
JOG REV P.B
V COM
42
C-48 B-30
43 AI010014 IN-14
R10:I.Data[0].14
B-14
44
V COM

45 C-49 B-31

AI010015 IN-15 R10:I.Data[0].15


46
C-15
47 V COM
C-50 B-32
48
V COM
49 C-51 B-33

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1071
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1070
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 10 CHK NEXT
AS tba
MODGRP: 1 WATER SIDE REMOTE I/O BUILT JES SHT
No. 1072
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 WATER SIDE REMOTE I/O STATION


3 RACK 10 SLOT 1
4
1794-IM16
FROM 27-24
FROM 27-24 220VAC DIGITAL INPUT FROM 27-24
5

6 27261 SLOT 1 RACK: 10


27261 27112

I/O AC INPUT POWER V COM


7
C-34 B-16 I/O AC NEUTRAL
TB-23
8 AI010200 IN-0
PLATFORM INLET GATE R10:I.Data[2].0
B-0
9
ALARM WATER SIDE
V COM

10 C-35 B-17
PROX-9 TB-24
TB-8 27241 AI010201 IN-1
11 UPPER BUBLE KNIFE R10:I.Data[2].1
H N C-1
WATER SIDE LIMIT TO
V COM
12
C-36 B-18
PROX-10 TB-25
13 LOWER BUBLE KNIFE WATER AI010202 IN-2
R10:I.Data[2].2
SIDE LIMIT H N B-2
14 TO
V COM

15 C-37 B-19
TB-9 TB-26
CALENDER LOWER GATE AI010203 IN-3
16 R10:I.Data[2].3
ALARM C-3
V COM
17
C-38 B-20
TB-27
18 AI010204 IN-4
R10:I.Data[2].4
B-4
19
V COM

20 R1 R12 C-39 B-21


TB-28
A 27241 AI010205 IN-5
BROKEN WIRE ALARM A12 A0
21 R10:I.Data[2].5
CREEL C-5
V COM
22
R13 R24 C-40 B-22
B TB-29
23 BROKEN WIRE ALARM A12 A0 AI010206 IN-6
R10:I.Data[2].6
CREEL B-6
24
V COM

25 CR-117 CR-138 CR-115 C-41 B-23


TB-10 TB-30
AI010207 IN-7
26 CREEL #A SPLICE PRESS R10:I.Data[2].7
A-7
C-7
OPEN LIMIT SWITCH
V COM
27
CR-217 CR-238 CR-215 C-42 B-24
TB-31
28 AI010208 IN-8
CRELL #B SPLICE PRESS R10:I.Data[2].8
B-8
29 OPEN LIMIT SWITCH
V COM

30 C-43 B-25
LS-21 TB-32
TB-11 AI010209 IN-9
CRELL POSITION A LIMIT R10:I.Data[2].9
31 C-9
SWITCH ON LINE
V COM
32
C-44 B-26
TB-12 LS-22 TB-33
33 AI010210 IN-10
CREEL POSITION B LIMIT R10:I.Data[2].10
B-10
34 SWITCH ON LINE
V COM

35 C-45 B-27
AI010211 IN-11
36 R10:I.Data[2].11
C-11
V COM
37
C-46 B-28
38 AI010212 IN-12
R10:I.Data[2].12
B-12
39
V COM

40 C-47 B-29
AI010213 IN-13
41 R10:I.Data[2].13
C-13
V COM
42
C-48 B-30
43 AI010214 IN-14
R10:I.Data[2].14
B-14
44
V COM

45 C-49 B-31

AI010215 IN-15 R10:I.Data[2].15


46
C-15
47 V COM
C-50 B-32
48
V COM
49 C-51 B-33

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

KOBELCO STEWART BOLLING, INC -


DRAWN 24-05-2010 NONE D-MJG106-0002-2 NO. 1072
FOR DRW DRAWING No. PREV
SHT
CONSTRUCTION 24-05-2010 NICKY AE-1206
24-05-2010
DATE

No. 1071
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 10 CHK NEXT
AS tba
MODGRP: 2,3 WATER SIDE REMOTE I/O BUILT JES SHT
No. 1073
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

2 WATER SIDE REMOTE I/O STATION


3 RACK 10 SLOT 2
4

1794-IE4XOE2
6
ANALOG COMBO MODULE

7 MOD: 5 RACK: 10

8 V COM
C-34 B-16
9 TB-44 I-0
I010500
10 CREEL #B ACTUAL A-0
TENTION 4-20 mA TB-45 V-0 COM
I010501 INPUT 0
11 INPUT
A-1 R10:I.Data[5].0 B-17
SHL
12
C-39
13 I010502 TB-46 I-1 COM
CREEL #A ACTUAL A-2 B-18
14 TENTION 4-20 mA TB-47 V-1
I010503 INPUT 1
INPUT
15 A-3 R10:I.Data[5].1
SHL COM
16 C-40 B-19
I-2
17
A-4
18 V-2 COM
A-5 B-20
19
SHL

20 C-41
I-3 COM
21 A-6 B-21
V-3
22
A-7
23 SHL COM
C-42 B-22
24 TB-48
O01500 I-4

25 A-8
CREEL #B SET TENTION
0-10 VDC OUTPUT O01501 TB-49 V-4 OUTPUT 0 COM
26 A-9 R10:O.Data[5].0 B-23
SHL
27
C-43
28 I-5 COM
A-10 B-24
29
V-5

30 A-11
SHL COM
31 C-44 B-25
I-6
32
A-12
33 V-6 OUTPUT 1 COM
A-13 R10:O.Data[5].1 B-26
34
SHL

35 C-45

O01502 TB-50 I-7 COM


36 A-14 B-27
CREEL #A SET TENTION
0-10 VDC OUTPUT O01503 TB-51 V-7
37
A-15
38 SHL COM
C-46 B-28
39

40
COM
41 B-29

42

43 COM
B-30
44

45
COM
46 B-31

47

48
COM

49 B-32

COM
50
B-33
PANEL LOCATION DATE SCALE DRAWING REF. SHT
APV

24-05-2010 D-MJG106-0002-2 1073


KOBELCO STEWART BOLLING, INC -
DRAWN NONE NO.
FOR DRW DRAWING No. PREV
CONSTRUCTION 24-05-2010 NICKY AE-1206
SHT
24-05-2010
DATE

No. 1072
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 10 CHK NEXT
AS tba
MODGRP:4,5 WATER SIDE REMOTE I/O BUILT JES SHT
No. 1080
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

6 WATER SIDE REMOTE I/O STATION


7
RACK 10
1794-AENT
8

10

11

CBL01
12

13

14 ETH
15 192.168.1.80

16

1794-AENT SLOT 0 SLOT 1 SLOT 3


17
REMOTE I/O 1794-IM16 1794-IM16 1794-IE4XOE2
18 ADAPTER SHEET 1071 SHEET 1072 SHEET 1073A
RACK 10
19

20
F M F M F M F
21

22 COM 24VDC

23

24

25 502

26

27 500

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0002-2 NO. 1080
FOR DRW DRAWING No. PREV
24-05-2010 NICKY SHT
CONSTRUCTION AE-1206
24-05-2010
DATE

No. 1073
SCHEMATIC DIAGRAM FOR PLC I/O PROC: A, RACK: 10 CHK NEXT
AS tba
WATER SIDE REMOTE I/O BUILT JES SHT
No. -
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 DESKTOP LAYOUT
4

9
ROLL GAP ADJUST ROLL CROSS ADJUST
10

11 ROLL #1 LOWER FEED UPPER FEED


OFF SCREW DOWN SCREW CROSS LINESPEED CALENDER LINE WATER SIDE CONVEYOR CONVEYOR
AUTO MODE AUTO MODE RUN / JOG
12 SLOW FAST DEC INC JOG FOWARD IN OUT REV FWD REV FWD

13
HOLE HOLE
PLUG G G PLUG BK BK
14

15
2SS 6PL 7PL 5SS 14PB 15PB 15SS 11SS 12SS
16

ROLL #1 ROLL #1 ROLL #1 ROLL #1


17
WATER SIDE DRIVE SIDE WATER SIDE DRIVE SIDE
18 13PL 12PL 17PL 16PL
IN OUT IN OUT IN OUT IN OUT
19 11PL 10PL
ROLL #1 ROLL #1 ROLL GAP ROLL GAP ROLL #1 ROLL #1 ROLL #1 LOWER FEED START FEED
WATER SIDE DRIVE SIDE WATER SIDE DRIVE SIDE ROLL #1 DRAW CALENDER LINE STOP WATER SIDE CONVEYOR CONVEYOR
20
IN OUT IN OUT MAN AUTO MAN AUTO IN OUT IN OUT DEC INC JOG REVERSE IN OUT START STOP
21

22
BK R G G
23

24 15SS 16SS 13SS 14SS 21SS 22SS 6SS 16PB 17PB 15SS 2PBL 3PBL
18.00
25
ROLL #2 ROLL #2 ROLL #2 ROLL #2
WATER SIDE DRIVE SIDE DRIVE SIDE DRIVE SIDE
26
29PL 28PL
21PL OUT
20PL OUT OUT OUT
27 IN IN IN IN
19PL 18PL
28 ROLL #2 ROLL #2 ROLL #4 ROLL #4 CALENDER MODE LOWER FEED UPPER FEED
WATER SIDE DRIVE SIDE WATER SIDE DRIVE SIDE ROLL #2 DRAW THREAD CONVEYOR CONVEYOR
29 IN OUT IN OUT IN OUT IN OUT DEC INC JOG TRAIN STOP STOP

30

31 R R

32
17SS 18SS 23SS 24SS 7SS 1SS 18PB 19PB
33

ROLL #4 ROLL #4
34
WATER SIDE DRIVE SIDE
35 25PL 24PL
IN OUT IN OUT
36 23PL 22PL
ROLL #4 ROLL #4
37 WATER SIDE DRIVE SIDE ROLL #4 CALENDER CALENDER
IN OUT IN OUT WARM UP WARM UP
DEC INC
38

39
G
40

41 19SS 20SS
8SS 15SS 5PL
42

43
48.00
44

45

46

47 NOTES :
1. NEMA 12
48 2.SPECIAL PAINT – SEE ATTACHED

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0011-3-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. -
MAIN OPERATOR CONSOLE DESKTOP OS-1 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

4 PINNACLE LAYOUT
5

9
OS-1 MOP CALENDER LINE
10
ROLL MAIN OPERATOR E-STOP

#1 ENABLE DISABLE
11 CONSOLE
TEMPERATURE
12
R
13

14 E-STOP
1KS
1PB
15
132858
16 PANELVIEW
R
17

18 ROLL
#2
3PB
19 TEMPERATURE E-STOP
RESET
20

21
G
22

23
1PBL
24

25 18.00
ROLL
26 #3 ALARM
TEMPERATURE SILENCE
27

28
BK
29

30
2PB
31

32

33 ROLL CONTROL POWER CONTROL POWER


#4 ON
TEMPERATURE OFF ON
34

35
W
36

37
10SS 2PL
38

39

40

41

42

43
48.00
44

45

46

47 NOTES :
1. NEMA 12
48 2.SPECIAL PAINT – SEE ATTACHED

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0011-3-1 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. -
MAIN OPERATOR CONSOLE PINNACLE OS-1 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 DESKTOP LAYOUT
4

9
ROLL GAP ADJUST ROLL CROSS ADJUST
10

11 ROLL #1 LOWER FEED UPPER FEED


OFF SCREW DOWN SCREW CROSS LINESPEED CALENDER LINE WATER SIDE CONVEYOR CONVEYOR
AUTO MODE AUTO MODE RUN / JOG
12 SLOW FAST DEC INC JOG FOWARD IN OUT REV FWD REV FWD

13
HOLE HOLE
PLUG G G PLUG BK BK
14

15
2SS 6PL 7PL 5SS 14PB 15PB 15SS 11SS 12SS
16

ROLL #1 ROLL #1 ROLL #1 ROLL #1


17
WATER SIDE DRIVE SIDE WATER SIDE DRIVE SIDE
18 13PL 12PL 17PL 16PL
IN OUT IN OUT IN OUT IN OUT
19 11PL 10PL
ROLL #1 ROLL #1 ROLL GAP ROLL GAP ROLL #1 ROLL #1 ROLL #1 LOWER FEED START FEED
WATER SIDE DRIVE SIDE WATER SIDE DRIVE SIDE ROLL #1 DRAW CALENDER LINE STOP WATER SIDE CONVEYOR CONVEYOR
20
IN OUT IN OUT MAN AUTO MAN AUTO IN OUT IN OUT DEC INC JOG REVERSE IN OUT START STOP
21

22
BK R G G
23

24 15SS 16SS 13SS 14SS 21SS 22SS 6SS 16PB 17PB 15SS 2PBL 3PBL
18.00
25
ROLL #2 ROLL #2 ROLL #2 ROLL #2
WATER SIDE DRIVE SIDE DRIVE SIDE DRIVE SIDE
26
29PL 28PL
21PL OUT
20PL OUT OUT OUT
27 IN IN IN IN
19PL 18PL
28 ROLL #2 ROLL #2 ROLL #4 ROLL #4 CALENDER MODE LOWER FEED UPPER FEED
WATER SIDE DRIVE SIDE WATER SIDE DRIVE SIDE ROLL #2 DRAW THREAD CONVEYOR CONVEYOR
29 IN OUT IN OUT IN OUT IN OUT DEC INC JOG TRAIN STOP STOP

30

31 R R

32
17SS 18SS 23SS 24SS 7SS 1SS 18PB 19PB
33

ROLL #4 ROLL #4
34
WATER SIDE DRIVE SIDE
35 25PL 24PL
IN OUT IN OUT
36 23PL 22PL
ROLL #4 ROLL #4
37 WATER SIDE DRIVE SIDE ROLL #4 CALENDER CALENDER
IN OUT IN OUT WARM UP WARM UP
DEC INC
38

39
G
40

41 19SS 20SS
8SS 15SS 5PL
42

43
48.00
44

45

46

47 NOTES :
1. NEMA 12
48 2.SPECIAL PAINT – SEE ATTACHED

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0011-3-2 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. -
MAIN OPERATOR CONSOLE DESKTOP OS-1 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3 LEFT SIDE VIEW


4 FRONT VIEW
5

7
48.00
13.66
8
27 0
9

10 PINNACLE
6.00 DESKTOP
11
20.00
12

13
SUPPORT FOR HINGED
DESKOP PANEL
14
HORN CUTOUT
SEE DETAIL “K”
15 6.83 HINGE

16

17
15 0
18
18.00
19

20 PANELVIEW

21

22

23 COMPUTER PRINTER
24 SHELF ACCESS DOOR 57.85

25 REAR ACCES
DOORS
26

27
SUBPANEL
28 35.27

29 SUBPANEL
30

31

32

33

34

35

36

37

38

39

40

41 TOE KICK
CUTOUT
42

43

44 NOTES :
1. NEMA 12 40.11
45 2. SPECIAL PAINT – SEE ATTACHED PAINT SPEC
DETAIL “K”
3. SUBPANEL TO BE INCLUDED
HORN CUTOFF
46 4. GROUND STUDS ON PANEL DOOR AND CABINET
3/6
(4 HOLES)
47
1-11/16
48

49 3-3/8

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0011-3-3 NO.
DRW DRAWING No. PREV
3/8 FOR
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

1-11/16 No. -
DRIVE SIDE I/O JUNCTION PANEL JB-1 CHK NEXT
AS tba
3-3/8 BUILT JES SHT
No. -
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

3
PINNACLE
4 LAYOUT
5

6
OS-1
CALENDER
ROLL MAIN OPERATOR LINE
7 #1 CONSOLE E-STOP
TEMPERATURE

8 R
E-STOP
48.00
9 1PB
PANELVIEW 132858
10
R
ROLL
11
3PB #2
TEMPERATURE E-STOP E-STOP
RESET RESET
12

G G
13

14 1PBL 1PBL

15 ROLL CONTROL
#3 POWER ALARM
TEMPERATURE OFF ON SILENCE
16

BK
17

1SS 2PB
18

19 CONTROL
ROLL CONTROL
POWER POWER
#4 OFF ON ON
20 TEMPERATURE

W
21

2SS 2PL
22

23

24

25 57.85

26

27
DESKTOP
28 LAYOUT
29
ROLL GAP ROLL CROSS
ADJUST ADJUST
30

LINESPEED CALENDER LINE


31 RUN / JOG
DEC INC JOG FOWARD
OFF OFF
SLOW FAST SLOW FAST
32 HOLE
PLUG BK BK

33
5SS 14PB 15PB
2SS 3SS
34
LINE STOP LINE STOP LINE STOP LINE STOP ROLL #1 DRAW CALENDER LINE STOP
DEC INC JOG REVERSE
35

BK BK BK BK BK R
36

4PB 5PB 10PB 11PB 6SS 16PB 17PB


37
ROLL #2 DRAW
LINE STOP LINE STOP LINE STOP LINE STOP LINE
38 DEC INC RUN / JOG

39
BK BK BK BK BK

40 7SS
6PB 7PB 12PB 13PB 18PB

41
LINE STOP LINE STOP ROLL #4 LINE STOP
DEC INC
42

BK BK R
43

8PB 9PB 8SS 19PB


44

45

46

47

48.00
48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 116
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0011-3-4 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 115
MAIN OPERATOR CONSOLE OS-1 CHK NEXT
AS tba
BUILT JES SHT
120
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

6 COOLING
DRUM STAND
7

9
MODE
10
TRAIN JOG

11

12

13

14
1SS

15

16 JOG FOWARD

17

18
BK
19

20
1PB
21 12.50

22 JOG REVERSE

23

24
BK
25

26
2PB
27

28 E-STOP

29

30
R
31

32
3PB
33

34

35

36

37

38

39

40
4.00
41
8.00
42

43

44 NOTES :
1. SUBPANEL TO BE INCLUDE
45
2. SPECIAL PAINT – SEE ATTACHED PAINT SPEC
46 3. NEMA 12
4. OVERALL DEPTH OF ENCLOSURE 8"
47
5. GROUND STUDS ON SUBPANEL, DOOR, AND
48 CABINET.
49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 116
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0012-3 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. 115
COOLING DRUM OPERATOR PANEL OS-2 CHK NEXT
AS tba
BUILT JES SHT
120
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

5
18.00
6

8 OS-3
WINDUP A
9

10
ROLL LENGTH TENSION
11 (METERS) (KILOGRAMS/NEWTONS)

12

13
REAR OF
14 12.34 12.34 FRONT
CABINET
OF DOOR
15

16
2M
17 1M
12.00
18

19

20
LOCAL
LINE RUNING GROUP MODE WINDUP CONVEYOR WINDUP SPEED
21 NEAR FULL
TRAIN JOG A B SLOW FAST

22

23 G R

24

25 2PL 1SS 3PL 4SS 3SS

26
GROUP GROUP W/U PULL ROLL WINDUP A WINDUP A
27 START JOG FOWARD JOG FOWARD JOG FOWARD LOCAL START
24.00
28

29 G BK BK BK G

30

31 1PBL 15PB 2PB 3PB 3PBL

32
GROUP VACCUM W/U PULL ROLL WINDUP A WINDUP B
33 START JOG REVERSE JOG REVERSE LOCAL STOP
START STOP

34

35 G BK BK BK

36

37 1PBL 5SS 6PB 7PB 8PB

38
E-STOP E-STOP SHEAR MODE SHEAR
39 MANUAL CUT
AUTO MAN

40

41 R R BK HOLE

42

43 1PL 2SS 10PB


9PB

44

45

46

47 NOTES :
1. OVERRALL DEPT OF CABINET IS 12" (SEE DETAIL).
48
2. SUBPANEL TO BE INCLUDED
49 3. NEMA 12
4. SPECIAL PAINT – SEE
50
5. GROUND STUDS ON SUBPANEL, DOOR, AND CABINET.
PANEL LOCATION DATE SCALE DRAWING REF. SHT
APV

24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0013-3 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. -
WINDUP A OPERATOR PANEL OS-3 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

5
18.00
6

8 OS-4
WINDUP B
9

10
ROLL LENGTH TENSION
11 (METERS) (KILOGRAMS/NEWTONS)

12

13
REAR OF
14 12.34 12.34 FRONT
CABINET
OF DOOR
15

16
2M
17 1M
12.00
18

19

20
LOCAL
LINE RUNING GROUP MODE WINDUP CONVEYOR WINDUP SPEED
21 NEAR FULL
TRAIN JOG A B SLOW FAST

22

23 G R

24

25 2PL 1SS 3PL 4SS 3SS

26
GROUP GROUP W/U PULL ROLL WINDUP A WINDUP A
27 START JOG FOWARD JOG FOWARD JOG FOWARD LOCAL START
24.00
28

29 G BK BK BK G

30

31 1PBL 15PB 2PB 3PB 3PBL

32
GROUP VACCUM W/U PULL ROLL WINDUP A WINDUP B
33 START JOG REVERSE JOG REVERSE LOCAL STOP
START STOP

34

35 G BK BK BK

36

37 1PBL 5SS 6PB 7PB 8PB

38
E-STOP E-STOP SHEAR MODE SHEAR
39 MANUAL CUT
AUTO MAN

40
HOLE
41 R R BK PLIG

42

43 1PL 2SS 10PB


9PB

44

45

46

47 NOTES :
1. OVERRALL DEPT OF CABINET IS 12" (SEE DETAIL).
48
2. SUBPANEL TO BE INCLUDED
49 3. NEMA 12
4. SPECIAL PAINT – SEE
50
5. GROUND STUDS ON SUBPANEL, DOOR, AND CABINET.
PANEL LOCATION DATE SCALE DRAWING REF. SHT
APV

24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0014-3 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. -
WINDUP B OPERATOR PANEL OS-4 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

5
16.00
6

8 OS-5
STOCK GUIDE
9

10
UPPER LOWER
11 STOCK GUIDE STOCK GUIDE

12

13
REAR OF
14 12.345 12.345 FRONT
CABINET
OF DOOR
15

16
2M
17 1M
8.00
18

19

20

21

22

23

24

25

26
UPPER GUIDE STOCK GUIDE LOWER GUIDE
27 INCREASE HOME INCREASE
18.00
28

29 BK BK BK

30

31 1PB 5PB 3PB

32

33

34
UPPER GUIDE E-STOP LOWER GUIDE
35 DECREASE DECREASE

36

37 BK BK
R
38

39 2PB 4PB
6PB
40

41

42

43

44

45

46

47 NOTES :
1. OVERRALL DEPT OF CABINET IS 12" (SEE DETAIL).
48
2. SUBPANEL TO BE INCLUDED
49 3. NEMA 12
4. SPECIAL PAINT – SEE
50
5. GROUND STUDS ON SUBPANEL, DOOR, AND CABINET.
PANEL LOCATION DATE SCALE DRAWING REF. SHT
APV

24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0015-3 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. -
STOCK GUIDE OPERATOR PANEL OS-5 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

10

11

12

13

14

15

16 1794 REMOTE I/O SUBPANEL


17

18

19 1794-ENBT 1794-IM16 1794-OM16 1794-IM16


20

21

22
1794-
23 1794-OM16 1794-OM16
IEX4OE2
24

25

26
24.00
27

28

29

30

31

32

33

34

35

36

37 NOTES :

38 1. OVERALL CABINET DEPTH OF 8".

39 2. NEMA 12

40 3. SPECIAL PAINT – SEE ATTACHED PAINT SPEC.

41 4. SUBPANEL TO BE INCLUDED

42 5. GROUND STUND ON SUBPANEL

43

44
18.00 8.00
45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0016-3 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. -
WINDUP A I/O JUNCTION PANEL JB-1 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

10

11

12

13

14

15

16 1794 REMOTE I/O SUBPANEL


17

18

19 1794-ENBT 1794-IM16 1794-OM16


20

21

22

23
1794-
24 1794-IM16 1794-IM16
IEX4OE2
25

26
24.00
27

28

29

30

31

32

33

34

35

36

37 NOTES :

38 1. OVERALL CABINET DEPTH OF 8".

39 2. NEMA 12

40 3. SPECIAL PAINT – SEE ATTACHED PAINT SPEC.

41 4. SUBPANEL TO BE INCLUDED

42 5. GROUND STUND ON SUBPANEL

43

44
18.00 8.00
45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0017-3 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. -
WINDUP B I/O JUNCTION PANEL JB-2 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

10

11

12

13

14

15

16 1794 REMOTE I/O SUBPANEL


17

18
1794-
19 1794-ENBT 1794-IM16 1794-OM16
IEX4OE2
20

21

22

23

24

25

26
24.00
27

28

29

30

31

32

33

34

35

36

37 NOTES :

38 1. OVERALL CABINET DEPTH OF 8".

39 2. NEMA 12

40 3. SPECIAL PAINT – SEE ATTACHED PAINT SPEC.

41 4. SUBPANEL TO BE INCLUDED

42 5. GROUND STUND ON SUBPANEL

43

44
18.00 8.00
45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0017-3 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. -
WATER SIDE I/O JUNCTION PANEL JB-3 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

10

11

12

13

14

15

16 1794 REMOTE I/O SUBPANEL


17

18

19 1794-ENBT 1794-IM16 1794-OM16


20

21

22

23 1794-
1794-IM16
24 IEX4OE2
25

26
24.00
27

28

29

30

31

32

33

34

35

36

37 NOTES :

38 1. OVERALL CABINET DEPTH OF 8".

39 2. NEMA 12

40 3. SPECIAL PAINT – SEE ATTACHED PAINT SPEC.

41 4. SUBPANEL TO BE INCLUDED

42 5. GROUND STUND ON SUBPANEL

43

44
18.00 8.00
45

46

47

48

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0017-3 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. -
DRIVE SIDE I/O JUNCTION PANEL JB-4 CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

4 PINNACLE LAYOUT
5

9
OS-1 MOP CALENDER LINE
10
ROLL MAIN OPERATOR E-STOP

#1 ENABLE DISABLE
11 CONSOLE
TEMPERATURE
12
R
13

14 E-STOP
1KS
1PB
15
132858
16 PANELVIEW
R
17

18 ROLL
#2
3PB
19 TEMPERATURE E-STOP
RESET
20

21
G
22

23
1PBL
24

25 18.00
ROLL
26 #3 ALARM
TEMPERATURE SILENCE
27

28
BK
29

30
2PB
31

32

33 ROLL CONTROL POWER CONTROL POWER


#4 ON
TEMPERATURE OFF ON
34

35
W
36

37
10SS 2PL
38

39

40

41

42

43
48.00
44

45

46

47 NOTES :
1. NEMA 12
48 2.SPECIAL PAINT – SEE ATTACHED

49

50

PANEL LOCATION DATE SCALE DRAWING REF. SHT


APV

24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0011-3-1 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. -
MAIN OPERATOR CONSOLE PINNACLE OS-1 (ENLARD) CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD


B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ

QTY DESCRIPTION PART No. MFG


7
2 CIRCUIT BREAKER (6A) MOELER
1 CONTROLLOGIX 1756-PA72 A-B
8
1 DATA HIGHWAY INTERFACE 1756-L63 A-B
1 CONTROL LOGIX INTERNET/IP 1756-ENBT A-B
9
1 DATA HIGHWAY INTERFACE 1756-DHRIO A-B
1 STRATIX 2000 ETHERNET 1783-US08T A-B
10
15 TERMINAL BLOCK UK 5N PHOENIX

11

12

13

14
50MM 700MM 50MM

15

16

50MM
17

18

19
45 X 65 MM
20
TERMINAL BLOCK
21
Power

MCB1

MCB2
Supplies,
22 Single
Phase,
120W, 24V
DC
23

24 45 X 65 MM

25

26 BASE PLATE
27 1390 X 720 AB ALLEN-BRADLEY

1756-DHRIO
1756-ENBT
1756-ENBT
1756-L63
QUALITY

28
1756-PA72
1500MM

29
1500MM

WARNING: NEVER REMOVE, INSTALL, OR WIRE


30 ! MODULE IN THE RACK, OR OPERATE ANY MODULE
SELECTOR SWITCH, WHILE CIRCUIT IS ALIVE

45 X 65 MM

45 X 65 MM
31

1400MM
32 45 X 65 MM

33 1783-US08T
STRATIX
34 2000
ETHERNET
SWITCH
35

36

37 45 X 65 MM

38

39

40

41

42
100MM

43

44 50MM
45 X 65 MM

45

46

47
800MM 800MM
48

49
FRONT VIEW FRONT VIEW
50 DOOR REMOVED
PANEL LOCATION DATE SCALE DRAWING REF. SHT
APV

24-05-2010 -
KOBELCO STEWART BOLLING, INC -
DRAWN NONE D-MJG106-0011-3-1 NO.
FOR DRW DRAWING No. PREV
24-05-2010 SHT
24-05-2010

CONSTRUCTION NICKY AE1206


DATE

No. -
LAYOUT NEW PANEL CHK NEXT
AS tba
BUILT JES SHT
-
No.
DBS SOLUSI REV PASSED LOCATION
REV

AFTER
COMMISSIONING
tba
ENGINEERING 0 TANGERANG
0

FILE NAME: E:\KOBELCO STEWART BOLLING, INC.VSD

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