Engine Arrangement 105-4176

GFNFRAI-
__. _-. .- ._ INFC)RMATION
. . -. _. . . . .
I . . ._. _

. ENGINE IDENTIFICATION 4. TABLE OF CONTENTS

:aterpillar engines are identified with Serial Numbers New i=esture

nd Arrangement Numbers, In some cases,
lodification Numbers are also used. The serial
umber plate which shows these numbers is mounted
in the engine.
>aterpillar dealers need this information to determine
(hich components were included on the engine when
was assembled at the factory. This permits accurate
dentification of replacement part numbers.
!. ORDERING PARTS
Nhen replacement parts are required for this
lmduct Caterpillar recommends using Caterpillar
,eplacement parts or parts with equivalent spec-
fications including, but not limited to, physical
fimenslons, type, strength and material.
:ailure to heed this warning can lead to prema-
Lure failures, product damage, personal injury or
feath.
3uality Caterpillar replacement parts are available
rom Caterpillar dealers throughout the world. Their
oarts inventories are up to date and include all
sarts normally required to protect your investment in
Caterpillar Engines. Dealers may offer repair kits or
,emanufactured parts to allow selection of the most
sffective repair alternative for a particular situation.
inlhen ordering parts, your order should specify the
quantity, part number, part name, and the serial
xxnber/product identification number of the engine for
sYhich the parts are needed.
3. PARTS MANUAL ORGANIZATION
Product information in this manual is presented
as ‘information elements’ that represent all of the
components for the specific model. An Engine
Arrangement is an example of an information element.
The information elements are organized alphabetically
by part name and secondarily by part number within
each major section of the manual.
A table of contents (TOC) is found at the beginning
of the manual. The TOC lists each section of the
manual with a complete list of all information elements
organized as they appear in the manual. Page numbers
are provided for quick reference to detailed parts
identification illustrations and serviceable consist lrsts.
5. MAINTENANCE PARTS INDEX
The Maintenance Parts Index. located near
the beginning of the manual, references most
frequently used maintenance part numbers, providing
description, quantity, usage and page number.
This information is organized alphabetically by part
description.
6. INDEX
The index located near the front of the manual is an
alphabetical listing of all information elements included
in the manual. Page numbers are provided for quick
reference to detailed parts identification illustrations
and serviceable consist lists.
7. PART NUMBER INDEX
A numerical index listing all part numbers and the
corresponding page number(s) appears at the back of
the manual.
6. CAPTIONS
Captions located at the top of each page of ar
information element identify the part number and pari
name along with additional descnptive information. S/N
information found in each caption should be usec
to select correct information for a specific engine
Field replacement options, identification of optiona
attachment components, and where used (‘part of’:
information is also provided.
m New Fealure
The first line of a caption is shown in larger type fon
to indicate the beginning of an information element
Captions for additional pages that may be requirec
to illustrate an information element will be shown ir
standard type font and will include the term (contd.

SESP2185-05 GENERAL INFORMATION tt21

 MAINTENANCE PARTS
PART
IESCRIPTION NUMBER QTY WHERE USED PAGE

4IR INLET AND EXHAUST SYSTEM

3REATHER 96-5127 1 BYPASS GP-EXHAUST 510

ELEMENT AS 2W- 4246 1 AIR CLEANER GP 504
SLEMENT AS-PRIMARY (AIR) 8N - 6309 1 AIR CLEANER GP 496
8N-6309 1 AIR CLEANER GP 501
8N - 6309 1 AIR CLEANER GP 502

3ASIC ENGINE

3ELT (ALTERNATOR) 7E-4841 1 MOUNTING GP-ALTERNATOR 180

ZOOLING SYSTEM

-1 LTER 4N-5834 2 PUMP GP-WATER 421

4N-5834 2 PUMP GP-WATER 428
4N-5834 2 PUMP GP-WATER 432
4N - 5834 2 PUMP GP -WATER 433
4N-5834 2 PUMP GP-WATER 434
4N-5834 2 PUMP GP-WATER 435
4N-5834 2 PUMP GP-WATER 436
IEGULATOR-TEMPERATURE 7c-3095 4 REGULATOR GP-TEMPERATURE 447
qEGULATOR-WATER 7E-7933 4 REGULATOR GP-TEMPERATURE 444
ZEAL-O-RING (123.19MM ID) 2s - 8439 2 LINES GP-WATER 378

SEBP2185-05 MAINTENANCE PARTS A4

 RA%C
I_ I_._
FNGINF
-. ._.. -_

91-6123 COVER GP-CYLINDER BLOCK

MCS-1201 iO0656444
PART NAME SEE
OTE "N'o' GRKEPFH'CPART NUMBER QTY 1 2 3 4 5 6 (PROD”CTLE”EL, PAGE
1 1 61-9992 13 COVER-CAMSHAFT
2 1 OS-1594 96 BOLT (3/B-16XiIN)
__3 1 2W-2072 14 SEAL-0-RJJu1 .62MM ID)
4 1 -__- EN-9993_._ 1 COVER-CAMSHAFT
____
___-__--___. 5 1 48-5015 1 COVER
6 1 OS-1595 4 BOLT (l/2-13X1.25IN)--
1 5P-8245 4 WASHEL( 3MM THK)
7 1 2W12073 16 SEAL-O-RING
6 1 51-2694 148 WASHER (2.5MM THK)
9 1 ET-6761 3 PLUG-PIPE (l-11-1/2 NPTF THD)
__ 10 78-3298 3 COVER-BLOCK
11 _: 71-4945 3 GASKET
12 1 11-2914 16 COVER-CYLINOER BLOCK SIDE
_~
-- r3_ 1 9X-8972 64 BOLT-LOCKING (3/B-16AO.875IN) -
WTED ON CYL #ii, RIGHT BANK

I I

VIEWED FROM UPPER

RIGHT FRONT

iRAPHIC #l go025321

SEBP2185-05 1 of 1 BASlC ENGINE 73

 BASIC ENGINE
112-5674 GEAR GP-REAR
iO0112852
SMCS - 1204
SEE
PART NAME PAGE
QTY , 2 3 4 5 LEVEL)
NOTE “N’o’ GRE~'C PART NUMBER 6 (PRODUCT

1 1 7E-3897 2 GEAR-CAMSHAFT DRIVE (88 TEETH)__

2 1 112-1554 2 GEAR ---AS-IDLER (88 T) (CAMSHAFT)
(EACH INCLUDES)
3 1 101-1374 1 BEARING-SLEEVE
4 1 OS-1595 4 BOLT (l/2-13X1.25IN)
___-
5 1 4P-5437 1 SHAFT-GEAR
~-
6 1 _--
4W-4586 -- 1 TiATE
7 1 5P-8_246 2 WASHER-HARD
___.____ (3.5MM THK)
8 1 -- 9X-8887 2 BOLT (3/4-lOX3IN)
1_ -_. __
9 1 112-1552 2
p.___p SHAFT-IDLtH -

.___
_e
I IO
11
12 ~~~ 1 38-1307
2W-2_895
18-4367 12
41 BOLT
GEAR-CRANKSHAFT
BOLT-12 (5/8-llX3IN)
POINT
-..- HEAD
(92 TI EETH)
OL-1351 4 BOLT (3/8-lbX.ti131N~
I---- 13 1 _____
I 4” , TN-5254 1 PLATE-THRUST
IU ___ 82477 1 GEAR AS-IDLER
(44/92 TEETH)
16 1 4P-5438 1 BEARING-SLEEVE
17 1 101-1368 2 WASHER-THRUST
I 18 1 7E - 5324 .- 1 RING
19 1 8S-2331 -2 ~_
BOLT-12 POINT HEAD

GRAPHIC #i
L
SEBP218505 1 of 1 BASIC ENGINE 167
 LUBRICATION SYSTEM
4%6062 LINES GP-ENGINEOIL
iMCS-1307 iO0883748
REF GRAPHIC PART NAME SEE
JOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCTLEVEL) PAGE
1 1 81-2929 2 COVER
2 1 -- OS-1588 6 BOLT (3/B-16X1.25IN)
3 1 68-9202 2 SPRING
4 -1 7N-7697 2 PLUNGER AS (SEQUENCE VALVE)
(EACH INCLUDES)
1 --. 7M-1808 1 DOWEL
..-.
5 1 71-5413 1 ELBOW
6 1 --- OS-1594 19 Q3/8-16XiIN) -- ___-.
---__- 7 1 _8T-6765 1 PLUG-PIPE (l/4-18 NPTF THD)
8 1 3P-0655
___-- 1 SEAL-O-RING
9 1 51-2894 17 W--MM THK)
10 1 48-3140 1 COVER
11 1 -5p-5846 1 SEAL-O-RING (40.64MM ID)
12 1 107-7348 1 ADAPTER
13 1 38-1916 1 BOLT (3/8-16X1.375IN) -
14 1 __8N-1991 1 RING-RETAINING
15 1 III-3820 2 RING-RETAINER
16 1 2-4190 1 PLUG-O-RING (7/16-20 THD)
1 6V-4689 1 SEAL-O-RING (19.18MM ID)
17 1 )1!z3
109 -L.#,, c” SEAL-O-RING
18 1 lN-3333 1 TUBE
19 1 7N-54lt j 1 ELBOW-OUTLET
20 1 6V-0267 1 CLIP (TAB)
1 6V-0268 1 CLIP (SLOT)
21 1 3H-7131 1 LUG ~~ -
22 I 28-0858 1 ~~ -PLUG-PIPE (l/2. -14 NPTF)
-_. -_-
23 1 6V-3901 B 1 SEAL-O-RING
24 1 4w-! 5597 1 COVER
25 1 OT-0573 2 BOLT (3/8-16X2 .75IN)
26 1 81-1992 2 RETAINER
27 2 5P-4892 3 SEAL-O-RING_ ~
28 2 4W-5596 1 COVER (BY-PASS VALVE )
29_ 2 OL-1143 4 BOLT (3/i B-16X2.5IN)
30 2 -_ 3P-0655 2 SEAL-O-RING
31 2 OS-1591 2 BOLT (3/8-16Xl.5IN)
2 51-2894 2 WASHER (2.5MM THK)
_-_
32 2 -- -469! 3
51; 1 BOLT (3/8-16X5.5IN)
33 2 --- 28-1969 1 VALVE-BYPASS ~
34 2 LC-9217 1 ELBOW-COOLER BYPASS
35 2 109-2332 1 SEAL-O-RING
36 2 ~- 4W-4677 1 TUBE
37 2 121-5486 1 ADAPTER
2 _6V:5048 1 SEAL-O-RING (8.92MM ID)
38 2 4W-8066 1 TlIPf
I ““L

39 2 - 4w-4313
40 2 2W-1053
2 5P-7817
41 2 OT-0065
42 2 061-9456
43 2 2W-7226
44 2 28-0858
45 2 2W-1635
1 ADAPTER
1 PLUG
1 SEAL-O-RING
4 BOLT (3/8-16X3.5IN)
4 SEAL-O-RING
1 ADAPTER
1 PLUG-PIPE (l/2-14 NPTF)
1 SPRING

258 LUBRICATION SYSTEM 1 of 3 SEBP218505