Welding Procedure Specification

(WPS) SWCC
LIMAK/SAWAED
WPS No: WPS-JR1 Revision:00 Date:01/11/2019 Client: Limak
PQR No:01 Revision:00 Date: Third Party Agency:
Code: API 1104 Welding Process(es): SMAW Company: Sawaed Engineering
Page:01 Type(s): MANUAL Project: Jubail Riyadh Water Transmission
System (Stations)
Materials: -API-5L-PSL-1-L245-X52 or X60
JOINTS (QW-402) POST WELD HEAT TREATMENT (QW-407)
Holding Temperature Range: (ASME BPVC SEC VIII DIV 1-Nonmandatory Appendix R)
Joint Design: Single V Groove

Backing: Yes / No--No Holding Time :N/A

Backing Material (Type): N/A Heating Rate:

No fusing Metal Cooling Rate:
Base Metal
Weld Metal PWHT Chart:N/A
Nonmetallic
Root Opening:2-4mm Root Face:1.5-2.5 mm GAS: (QW-408) (ASME SEC IIC SFA-5.32)
Groove Angle:30-35 Degree Radius (J-U): Percent Composition:
Back Gouging: N/A Gas(es): Mixture: flow rate:

BASE METAL: (QW-403) Shielding N/A N/A N/A

N/A N/A N/A
P No.- 01 Trailing:
Group No.- 02 Backing: N/A N/A N/A
Thick. Range :4.8mm-19m
ELECTRICAL CHARACTERISTICS: (QW-409)
Base Metal: (QW-451.1) Current AC or DC: AC Polarity: DCEP
Amps .(Range):
Pipe Dia. Range: >12.75mm
Volt .(Range):
Chemical Analysis: -0.21% max Tungsten Electrode Size and Type: (ASME SEC IIC SFA-5.12)
Mode of Metal Transfer for GMAW: (ASME SEC IIC SFA-5.18)

FILLER METAL: (QW-404) Electrode Wire Feed Speed Range:

Spec.No.(SFA):5.5 (ASME SEC IIC) AWS NO.(Class): (ASME SEC IIC) Heat input Allowance:
F-No: (Table QW-432)-04 A-No: (Table QW-442)- 01
Size of Filler Metals: Root 2.4-3.2mm Weld Metals: Deposited Thickness WELDING TECHNIQUE: (QW-410)
Hot/Fill/Cap- 4.0-5.0mm
Electrode-Flux(Class): Groove: (Table QW-451.1) Stringer/Weave Bead: Strings/Weaves
Brand Name: Fillet: N/A Orifice or Gas Cup Size: N/A
Consumable Insert:N/A Initial & Interpass cleaning : Brushing/Grinding
Method of Back Gouging: N/A
POSITIONS: (QW-405) Oscillation:N/A

Position of Groove: Contact Tube to Word Distance:N/A

Welding Progressions:5G Up Hill /Down Hill--Downhill Multiple or Single Pass (per side): Multiple

Position(S) of Fillet: N/A Multiple or Single Electrodes: Multiple

PREHEAT (QW-406) Travel Speed (Range): Ref. Table 1

Preheat Temp.Min: 15 Degree Centigrade
Peening:N/A
(ASME BPVC SEC VIII DIV 1-Nonmandatory Appendix R)
Inter Pass Temp.Max: 150 Degree Centigrade Other:N/A
Preheat Maintenance:

WELDING PROCEDURE: TABLE-01

Joint Details
Filler Metal Current (ASME SEC IIC)
Heat Input Travel Speed
Pass Process
(kj/mm) (mm/min)
Class Dia Polarity Volt AMP 30º-35
ROOT PASS SMAW E6010 2.4.-3.2 DCEP 26-28 85-95 2 (±0.5)
HOT PASS SMAW E7018 4.0-5.0 DCEP 21-24 85-115
FILL PASS SMAW E7018 4.0-5.0 DCEP 21-24 115-140
FILL PASS SMAW E7018 4.0-5.0 DCEP 21-24 115-140
CAP PASS SMAW E7010 4.0-5.0 DCEP 27-29 110-125 2 (±0.5)

RUN SEQUENCE WELD PROGRESSION-DOWNHILL FOR ALL PASSSES

1.Fit Up 2.Welding*/Cleaning 3.Visual Inspection 4.NDT (RT, UT, PT, MT) ** 2 (±0.5)
*: Distortion Control Shall be Consider. ** As Per Quality specs and Documents (QCP)
2 (±05).

Prepared By: Checked &Approved By: Contractor: LIMAK Client: JACOB/SWCC

Sawaed Engineering Sawaed Engineering
Date: Date: Date: Date:

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