GB Service Manual BST10

BST (10d / CD)
SERVICE MANUAL
9.133.463
Revision: August 2006

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BST 10 Service manual
contents
1 - Theory
Components location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 1
Operation instructions summary . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 2
Meaning of the LEDs (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 3
Meaning of the LEDs (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 4
Floor space requirements and specifications . . . . . . . . . . . . . . . . . .1 / 5
Software history (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 6
2 - Adjustments
Mechanical
Bins clutch drive toothed belt tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 / 1
Bins clutch drive toothed belt replacement and positioning . . . . . . . . . . . . .2 / 2
Electrical
P.C. boards addressing (BST 10 & BST 10d) . . . . . . . . . . . . . . . . . . . . . . .2 / 3
Setting specific to interleave sheet (insert) . . . . . . . . . . . . . . . . . . . . . . . . . .2 / 4
Turbine speed range arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 / 5
Pulses shaping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 / 7
Delivery cell sensitivity threshold adjustment . . . . . . . . . . . . . . . . . . . . . . .2 / 8
3 - Trouble shooting
Check panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 1
Back-up battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 2
Double sheet feed detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 3
Ghost double sheet feeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 4
Loading trays lifting cells disturbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 5
Matching towers and jogger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 6
Picking of the sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 7
Vacuum and pressure levels at turbine(s) intake - output . . . . . . . . . . . . . . .3 / 8
Poor sheets picking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 9
4 - Parts list
(Dwg ref. 1) Boards - Fuses - Others . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 1

(Dwg ref. 2) Bin controls (DMC + empty +height) . . . . . . . . . . . . . . . . .4 / 2
(Dwg ref. 3) Sets exit roller + jam detector + rear jogger . . . . . . . . . . .4 / 3
(Dwg ref. 4) Main drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 4
(Dwg ref. 5) Bottom electrical compartment . . . . . . . . . . . . . . . . . . . . .4 / 5
(Dwg ref. 6) Delivery unit assembly (main tower BST 10 / d) . . . . . . . . .4 / 6
(Dwg ref. 7) L.H. delivery unit assembly (BST 10 d) . . . . . . . . . . . . . . .4 / 7
(Dwg ref. 7 bis) Delivery unit assembly ADDITIONAL. . . . . . . . . . . . . . . . .4 / 8
(Dwg ref. 8) Bin + exit deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 9
(Dwg ref. 9) Set reversal device (BST 10 / 10 d) . . . . . . . . . . . . . . . . .4 / 10
(Dwg ref.10) Inter tower conveyer (BST 10 / 10 CD) . . . . . . . . . . . . . . .4 / 11
(Dwg ref.11) Inter tower conveyer (BST 10 dual) . . . . . . . . . . . . . . . . . .4 / 12
(Dwg ref.12) Sheets pick up device . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 13
(Dwg ref.13) Suction control air valve . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 14
(Dwg ref.14) Door (operator side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 15
(Dwg ref.14 bis) Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 16
(Dwg ref.15) Loading tray lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 17
(Dwg ref.16) In built Jogger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 18
(Dwg ref.17) Top sheet separation . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 19
(Dwg ref.18) Belt transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 20
Index parts list with recommended ones . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 21 / 26
5 - Diagrams
Block diagram (BST 10 & BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 2
Wiring power supplies (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 3
Wiring power supplies (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 4
Wiring power supplies (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 5
Wiring power supplies (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 6
Wiring: looms 5/ 7
Wiring: looms 5/ 8
Wiring (BST 10d) 5 / 9
5 / 10
Interlock / power enable circuit (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 11
. . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 12
Interlock loop in main towers (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 13
Interlock loop in additional tower (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . .5 / 14
Finishing attachments drive board (CFS 3 and 4) . . . . . . . . . . . . . . . . . . . . .5 / 15
Empty cell principle diagram and component location . . . . . . . . . . . . . . . . . .5 / 16
Set output detector 5 / 17
PWM + DAC principle diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 18
PWM DAC PCB layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 19
PWM +POW main motor power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 20
Slave logic PCB 5 / 21
BIG-PL principle diagram (pages 1/3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 22
BIG-PL component location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 25
6 - Useful, translated and obsolete items

D Gebrauchsanweisung Überblick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 1
Spannung des langen, gezahnten Antriebsriemens . . . . . . . . . . . . . . . . . . .6 / 2
Einrichten der Geschwindigkeitsspanne der Turbinen (BST10) . . . . . . . . . . .6 / 3
Einrichten der Geschwindigkeitsspanne der Turbinen (BST10) . . . . . . . . . . .6 / 4
Werkzeugsfreie Störungshilfe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 5
F Mode d’emploi résumé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 6

Vitesse turbine (BST10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 7
Vitesse turbine (BST10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 8
Procédure de diagnostique sans outils (BST10) . . . . . . . . . . . . . . . . . . . . . .6 / 9
Procédure rapide de contrôle (BST10) . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 10
Procédure de diagnostique sans outils . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 11
Procédure de réglage des amplificateurs tacho . . . . . . . . . . . . . . . . . . . . . .6 / 12
DELs signification de leur allumage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 13
DELs signification de leur allumage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 14
GB In-built jogger in retrofit kit form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 16
Check panel (BST10) 6 / 17
Turbine speed range arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 18
Software history (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 19
Toolless encoder pulses shaping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 20
BST 10 & (10d) Service manual
1 - Theory
Components location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 1
Operation instructions summary . . . . . . . . . . . . . . . . . . . . . . .1 / 2
Meaning of the LEDs (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . .1 / 3
Meaning of the LEDs (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . .1 / 4
Floor space requirements and specifications . . . . . . . . . . . . . .1 / 5
Software history (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 6
Hardware history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 10
1
August 2006
Rear - side guide
TOWER LEFT SIDE
Conveyer locking
achnowledgment switch
DMC ( double / missfeed )
one of identical 10 boards.
Bin lifting / lowering

motor Bin drive clutch
( one of identical 10 ) 1 (one of identical 10 )
Emergency stop
LEFT
Local processor 1
( BPL )
( lifting lowering ) 1
Keyboard
1
Pot ( interval
Main motor and between sets )
turbines control 1
( PWM DAC )
Slave logic 1
RIGHT
( PL )
1
Master board
IR tachodisc cell
Power to air valves
Power to bin
1
( slave )
clutches ( slave )
Collating line
split-up = CUT Slave logic
(DUAL) ( DMC )
Main Motor Assy
Connector
to BDF Keyboard power supply
Attachments control
Brushless
( power intermediate )
turbines
Transfo CFS/4
Left output
enable - ignore 5V/12V chopped power board
Main motor drive
(DUAL) ( with 2A fuse )
( PWM - POW )
Umbilical cord from Power interrupt ( with relays )
Power inlet
next tower or last
tower terminal plug Power ON / OFF
Fuses
R.F. filter
R
Date: Index
Nov. 2000
BST 10 (DUAL) COMPONENTS LOCATION

BST 10
Supersedes: Superseded by: Drawing ref.:
1/1
Multi-tower switch-on EMERGENCY NOTSTOP Collator is inhibited blinking " SECU " is
STOP
displayed and an acoustic signal beeps at knob actuated.
- No matter how many bins are used, every tower
must be switched on. (Same warnings for 5 seconds when conveyer door is
- Start with highest rank tower, end with first one ARRET open, terminal plug is missing)
NOODSTOP D'URGENCE
The display disappears after a while but the LED’s of keys
Red Green start and stop flash alternatingly.
Led blinks during calibration Stop Run Run is inhibited until bins are selected.
Run is inhibited if any DMC error detector cell
Push on / push off key Miss and double sheet feed Warnings (in selected batch of bins) requires dust removal or is
on: BELT is displayed detector automatic calibration blacked out or is defective.
CALIBR. JAM • Jam CELL DIRTY would be displayed.
green LED lits in start key (first set stops for visual check)
MISS • Miss Press key " STOP " to reset.
Up to 5 bins selectable. DOUBLE • Double (blinking = detector switched off)
Green LED on: bin(s) is (are) excluded Conveyer on/off EMPTY • Empty (+ display of tower and bin #)
Green and red LED’s blinking: excl. bin(s) Manual set finish
is (are) in the selected bins batch EXCL. MOT AIR
Bin(s) exclusion and counter increment
Display: left #: exclusion step (1 - 5)
and skipping 9 steps available display: = SUC
right #: number of excluded bin(s)
OUT: overflow + clear - Air level adjust. mode 9 steps available display: =BLO
Conveying speed adjust mode
7 steps available - display: SP2 ➞ SP8 SET COUNTER / PRESET + QTY

Collator total sets production display
Blinking LED’s indicates: max rythm is restrained Display: Alternatingly thousands and fraction of thousands.
• Total of sets (at collator in standby)
Unless different steps are selected, ➞ SP3
• Selected bins
Others: ACC = attachment not ready Hours, minutes and seconds are successively displayed
• Preset number of sets Collator total working hours display
JAM = jam at delivery
• Sheets overlap (in mm) ENTER 7 8 9 (at collator in standby)
CELL + machine stop after 4 successive
¥ Others
missing sets at delivery cell - Adjustment procedure: operator manual page 5.
1/2
Instructions confirmation
CAL + collator stop = stop for set checking - Logo or are for suction or blowing.
CLEAR 4 5 6 Suction / blowing level
MOT = speed discrepancy (th oretical - practical) Instructions cancellation - Left digit is tower rank or all towers if "A".
increase / decrease
EMPT = empty bin lifting trial - Press keys 0 or "CLEAR" to change.
Each tower is separately adjustable.
¥ Lifting / lowering of selected bin when collator ¥ Tray lifting / lowering 0 1 2 3 - Right digit is SUC / BLO level.
in standby ¥ conveyer speed increase / decrease Instantaneous sets/hour display - Unless selected differently, suction and blower levels be
¥ Conveyer speed incr/decr. when collators runs ¥ Search for the rank of the tower (collator running) - 3 and 2 to approximately suit offset A4 80gsm.
to be adjusted in SUC / BLO mode
Display: left digit Automatic interleaving - Conveyer speed for insert can be adjusted
Counter reset
SELECT PRESET OVERL every x number of sets. separately from that for collated sheets as required.
Note Software 6.08 (see history sheets)
- Vacuum level can be automatically switched
- Start is inhibited at no bins selected Bins selection Overlaps (7 steps)
to full power for heavy inserts.
(but next keys are operational) - Inserts must be loaded in bin next to last one.
Preset of the quantity TOTAL INSERT SKIP - Insert comes first
- LED on: quantity is preset of sets to collate Tower splitting into sub collators
PREF. PROG (useful for sets with few sheets) 30 mm overlapping between lead edge of each
- LED blinks: preset number of sets is collated. sheet, unless different step is selected.
8 collating modes PROGRAM Programs scan / select Display is expressed in mm.
Collator is stopped, total production is displayed
Automatic skip to next group of bins at first empty
Successively: TURB - COPY COMB - MARY Program position JUMP CLEAR
bin in previous group.
- CUT - db-C - STOP - ACC (A= automatic use)
"BAD" is displayed for any absurd request.
Cancellation of the contents
Automatic selection of adjacent of displayed program
Jump from one program to Maximum rythm is automatically restricted to
loaded bins only SUC= 3, BLO= 2
another (program scrolling) the highest value compatible with a safe
SPEED= SP3
finishing process on the attachment selected
At the end the system stops or automatically Collating rythm by key: ACC
returns to the first entered program. • fully C.C.W.
min rythm = max. interval R
Date: Index
Nov. 2000
A B C
All instructions entered into memory are saved • Fully clockwise 10 SUMMARY OF THE D E F
BST OPERATION INSTRUCTIONS
at collator switched off, program step included. max rythm = min interval 10d
E
DAC = Digital Analog Conveyer
PL = Local Processing
PWM = Pulse Width Modulation
State not as described

is abnormal
ON = 24V a = flashing
b = ON (in stand-by)
OFF (running)
Local processor
( tray lifting lowering )
}
c = OFF (check flat cables)
d = ON
ON = 5V Keyboard
a
b
c ON = 24V
No meaning
ON = 12V
d Reset
Main motor and Master board
turbines control Slave power
( PWM DAC ) to air valves
Slave logic Slave power
( Air valves ) to bin clutches
ON = 5V
ON = 24V
Motor speed cut
regulation unit ON = 5V
PWM POW
Slave logic
( DMC + bin
clutches )
"ON" during jog pulse
1
"ON" during stitch pulse

1
1
CFS/3 Attachments control
1
2,5 A
1
5V/12V chopped power board ASTEC

1
Power interrupt board (with 4 relays in first

1
towers, 2 relays only in add. - watch selector)

1
ON = 24V Power supply OK
n.b. all the LEDs can be switched

on at the same time to check
their good state.
(step 18 of service manual
check panel procedure)
R
Date: Suffix
Nov. 1996
MEANING OF THE VARIOUS LED’S
BST10 BEDEUTUNG DER LAMPEN
SIGNIFICATION DES DELs
1/3
LEDs facing each bin. On Blinking
1. Select ( g re en ) Bin is selected Detector selfcalibration in progress
2. Miss ( y e l l o w ) Sheet misfeed Sheet from corresponding bin is either too short,
or too transparent or was fed askew
3. Double ( y e l l o w ) Double sheet feed Material opaque to I.R. beam
4. Empty ( y e l l o w ) Bin is empty No meaning
2 + 3 simultaneously: sheet from corresponding bin

is stuck in detector area or remained there for too long
Error detectors (both M+D) excluded (red)
Sensitivity for translucent or carbonless copy sheets (yellow)

DOUBLE SHEET
General purpose sensitivity FEED DETECTOR
Detector excluded (red)
* Description is valid for the program

LED’s EMERGENCY
STOP
NOTSTOP
number being displayed in window
"PROGRAM"
control panel (the next numbers may be programmed
differently and LED be turned OFF)
Red
ARRET Green
Alternating blinking of green and red NOODSTOP D’URGENCE
LED means emergency or door
opening activated or attachements
powered but not operational "ON" when collator runs
"ON" when collator is stopped
JAM Jam at collator exit

CALIBR.
Blinks during the calibration Sheet misfeed
MISS
of the D/M detectors on the
first set collated DOUBLE Double sheet feed
EMPTY
Blinks when detector is switched off
Empty (+ display of tower and bin #)
EXCL.MOT. AIR.
Alternating blinking of green Blinks for hold (BST10d)
and red LED for one bin
exclusion (by pass) * ON: operational
WARNINGS
SET COUNTER / PRESET + QTY
SECU : emergency or guards
Blinking red indicates that the
JAM : jam at exit
collating rythm is being restricted
BAD DATA : wrong data
to a limit compatible with the
¥ ¥ EMPT : empty
attachment selected by
ENTER 7 8 9 CAL : stop for check
means of key "PREF"
CELL : 4 successive sets missings
DISPLAY: MOT : wrong speed
¥ Total of sets ACC : attachments not ready:
CLEAR 4 5 6
¥Selected bins — Unit switched off
¥ Preset number of sets — Stop or emergency stop
¥ Sheets overlap ( in mm ) — Perspex covers missing or lifted
¥Warnings 0 1 2 3 — Handwheel engaged
— Transfer or delivery tray missing
— TD trolley fully down
"ON" when a batch of sets is preset *
Blinks when preset is satisfied — TR chips collector missing
* TOTAL INSERT SKIP — Umbilical cord un plugged
No meaning
* * * * * "ON" in SKIP mode *

"ON" when bins are selected * SELECT PRESET OVERL
Blinks in copy mode *
Blinks during selection
PREF PROG. "ON" for any overlap different
PROGRAM
from default setting (30) *
"ON" in step TURBO "ON" when interleaving is required *
Blinks for (BST10d)
"ON" in JUMP mode * JUMP

* CLEAR
Blinks in mode Comb
R
Date: Suffix
Feb. 2003
MEANING OF THE VARIOUS LED’S
BST10 BEDEUTUNG DER LAMPEN
SIGNIFICATION DES DELs
1/4
R dual exit
Floor space requirements: (m) / Platzbedarf: / Encombrement: BST-d 10 / 20 / 30 / 40 / 50
AF: Blue
Specifications Finished booklet ( mm / " )
Heigth Weight Power Noise
H he Gewicht Nennleist. L rm Lp(A)
Hauteur : Poids Puissance Bruit
Minimum Maximum
BSTD 10 : 2,00 m 352 kg 1600W 63,8 dB(A) 520 = 20 1/2"
BST-10 200 = 8"

0,71 C-C/JOG-T C-C JOG : 0,80 m 45 kg 140W 58,4 dB(A)
9582556-X 9583024-AF TD-T : 0,95 m 71 kg 60W 53 dB(A)
AGR-T : 1,10 m 115 kg 600W 71 dB(A) 117 = 4,61" 350 =
BBP-T : 0,77 m 205 kg W dB(A) 13 3/4"
1,41 PA-T : 0,73 m 130 kg 510W 63,8 dB(A)
TR-T : 0,81 m 175 kg 550W 70,3 dB(A)
BST20 + AGR-T + PA-T + TR-T 75 dB(A) 450 = 17 3/4"
October 2001 and up Noise measured according to DIN 45635 ⁄27 - C4.3
200 = 8"
320 =
TD-T BST-d10 117 = 4,61" 12 1/2"
5
0,4
0,3
Mirror 9582579-AF
0,75 + TD-T
5
Max.
9583008 -AF 9590964 9583006-AF
200 = 8"
0,75 117 = 4,61" 350 =

0,62 1,41 13 3/4"
High piles of narrow
sets may collapse 450 = 17 3/4"
200 = 8"
AGR-T calendar option (no Hohner)
0,79 0,57 0,32
9590860
20
AGR-T 340 =
117 = 4,61"
13 3/4"
00
0,71 BST-10 -X
9584045-AF Deliv. Max: 230
tray
min : 80
450 = 17 3/4"
1,68 The maximum stitched thickness is 6,35 mm = 1/4"
0,71 0,93 The thickness is restricted to a maximum of
+/- 22 sheets 80 gsm when the set is subsequently folded
AGR-T PA-S-T 100 = 4"
BST-10 -X
0,71 9585062 -AF
Delivery conveyer 340 =
13 3/4" 117 = 4,61"
3,03 * n.b. problemless folding

- Kit 9590782 required to saddle stitch A5 and CD is a standard feature 250 = 9,84" of unstitched material
- Kit 9590781 required to saddle stitch 5" x 8" and CD is a standard feature cannot be guaranteed
10 max
0,71 0,88
= 3/8"
100 = 4"
AGR-T PA-S-T TR-T 340 =
-X
0,71 BST-10 9585522 -AF 13 3/4" 117 = 4,61"
Delivery conveyer
3,65 *
250 = 9,84"
* To increase by 0,42 m when BBP-T is in finishing line

1,41 0,91 0,79
0,23 0,89
BST- d10 BST- d10 BST- d10 BST- d10 BST- d10
41-50 31-40 21-30 11-20 1-10 AGR-T
C-C/JOG-T Deliv. 0,71
Mirror 9582581-AF 9582580-AF 9582580-AF 9582580-AF 9582579-AF 9584045-AF tray
9583027-AF
1,70
2,61
3,52
4,45
1/5 Revision March 2002

R
Software history
Number on chip’s sticker: December 1998
Standard fitment
one time prom
DMC ( ROM )
of BST10
PWM DAC
MASTER
SL. DMC
9421547
9421549
9421552
9421548
9421550
9421237
SL. PL
Corresponding noticeable change
BPL
from S.N. TAG to S.N.
02.01.4.0273 - 02.01.4.0298 3.5 1.4 1.4 1.4 1.3 5.2 - No risk of bugs at emergency stop actuation anymore
No combining with
older eproms permitted
02.01.4.0299 39 02.01.4.0421 3.6 1.5* 1.5* 1.4 1.4 5.2 - Remedy to occasional untimed collating from additional
tower(s) resulting in jams and/or fautly sets at the exit.
Except machines # 254, 259, 262, 263 - Availability of a stationary sheet picking-separation
268, 272.
mode to watch the actual action of the air on the sheets
To combine towers of different in any bin. ( How to use on separate sheet. )
generations, the full upgrading - Different bug removed from insert mode + speed change
of the oldest one is required.
( when used in combination with longs overlaps ).
- Slight change in skip mode when a preset batch of sets
* Not compatible with slave boards of is selected. ( Different scrolling of the groups of bins. )
towers with S.N. lower than 02.01.4.0248 - Sheet missfeeds or phantom double feed at full collating
rythm eliminated.
- No longer display SECU + inhibit at machine start.
( sequential bin trays lifting eliminates voltage drops )
- Bin exclusion procedure improved.
- Easier ream height setting. ( 3 mm lower than the top )
- Display "UPGRADE SOFT S.L." + collator disable when
addressing is wrong.
02.01.4.0422 41 02.01.4.0439 3.6 1.5 1.5 1.4 1.4 5.3 New DMC ROM matching the sensitivity of the DMC
flat lens emitter, remedy to occasional inconsistant
DMC ( ROM )
double sheet detection.

Retrofit is possible back to BST10 with master eprom 3.6.
9421695
Tower retrofit kit #: 9590815

No Multi tower mixing 5.2 x 5.3: either, upgrade tower(s) 5.2
or select nsth>60 (see PCB addressing)
02.01.4.0440 42 02.01.4.1003 3.7 1.5 1.6 1.4 1.4 5.3 - The sequential opening of the bin air valves allows for the
picking of the heaviest sheets in maximal size from every
bin.
0 = main Yes - Average paper picked at lower turbine levels, ➞ less noise,
1 = addit. Can not operate without less double feeds. Default settings: SUCT.: 3 BLOW: 2
each other neither in - Minor operation and service facilities.
first tower nor in Multi tower mixing 3.6 x 3.7: upgrade tower(s) 3.6 to 3.7
additional towers if any
(Slave PL 1.5 to 1.6 only if old additional)
Number on chip’s sticker:

one time prom
DMC ( ROM )
PWM DAC
MASTER
SL. DMC
9421969
9421970
9421923
9421548
9421550
9421695
ED
SL. PL
ANG
CH
BPL
UN
02.01.4.1004 46 02.01.4.1829 4.6 2.2 2.1 1.4 1.4 5.3 - Remedy to unexpected ignorance of a tower by the
software in turbo mode only. (S.L. DMC 2.2)
Simultaneously. - BST10 compatible with UT-T
n.b. two dozens of towers of this Main and
and additionnal
additionnal towers
towers - Delayed finishing (more pages than bins) selectable by
batch are upgraded to 5.0 to need to be at same software level means of the 6th dipswitch on the master CPU board of
feed a BDF (compact Bourg a single tower.
Document Finishing unit.) - Mirror mode
- Starting with the same machine #, the interlock loop becomes
effective i.e. no power enable unless CN7 terminals 3 and 10
being bridged.
- Message "UPGRADE SOFT SLAVE" no longer available.
1/6
R
Software history
August 2000
Number on chip’s sticker: Please Disregard june issue
Standard fitment
one time prom
DMC ( ROM )
of BST10
PWM DAC
MASTER
SL. DMC
9421969
9421970
9421923
9421548
9421550
9421695
ED
SL. PL
ANG
CH
BPL
from S.N. TAG to S.N. UN
02.01.4.1004 46 02.01.4.1829 4.6 2.2 2.1 1.4 1.4 5.3 - Remedy to unexpected ignorance of a tower by the
software in turbo mode only. (S.L. DMC 2.2).
Simultaneously. - BST10 compatible with UT-T.
n.b. two dozens of towers of this
Main and
and additionnal
additionnal towers
towers - Delayed finishing (more pages than bins) selectable by
batch are upgraded to 5.0 to
need to be at same software level means of the 6th dipswitch on the master CPU board of
feed a BDF (compact Bourg
Document Finishing unit.) a single tower.
- Mirror mode
- Starting with the same machine #, the interlock loop becomes
effective i.e. no power enable unless CN7 terminals 3 and 10
being bridged.
DMC ( ROM ) - Message "UPGRADE SOFT SLAVE" no longer available.
PWM DAC
MASTER
ED
SL. DMC
9422299
9421970
9421923
9421548
9421550
9421695
NG ED
SL. PL
A NG
CH A
UN CH
BPL
UN
02.01.4.1830 50 02.01.4.1955 5.0 2.2 2.1 1.4 1.4 5.3 - BST10 is BDF compatible.
- BST10 is marrying station compatible (station has own
TO MAKE "COMB" AND "MARY" WORK
ON THIS BATCH OF MACHINES , THE version 1 micro).
RETROFIT OF KIT 9.590.983 IS n.b. in sets marrying mode, insert, skip turbo and combi
REQUIRED. (SEE TB 00.02.01) are disabled.
- Delayed finishing mode in "C/C JOG", "AGR-T" or "BDF"
is accessible from keyboard. "COMB" in display.
- BST10 no longer subject to jerky feeding in insert mode.
- BST10 is not compatible with UT-T.
02.01.4.1858 — and up - BST10 is fitted with interface kit to BDF as a standard

(RS232).
02.01.4.1956 — and up 5.2 2.2 2.1 1.4 1.4 5.3 - Faster working of BST + BDF
- At "Comb" selection (key "ACC"), ˙ BAD DATA ¨ would
be displayed if any of the next features were selected:
"Insert", "Skip", "Turbo", "Jump", "Excl", "Marrying table"
02.02.4.2241 — and up 5.2 - Suction collators henceforward manufactured

in C.D. model only (fourth digit of S.N. 1 2)
DMC ( ROM )
MASTER
02 = Main CD
TECHNICIAN
PWM DAC
OPERATOR
04 = Main CD DUAL
SL. DMC
9422503
9422502
9421970
9421923
9421548
9421550
9421695
12 = Addit. CD ED
SL. PL
14 = Addit. CD DUAL ANG

CH
BPL
34 = Main L.H. CD UN
02.02.4.2316 and up 1.01 6.01 6.0 6.0 1.4 1.4 5.3 - Same software for BST10 and BST10d.
- COMB mode also for multi-towers.
- Availability of automatic feed jumping from a bin getting
empty to the next one (db-C).
- Optional shorter restart procedure after feed error.
(Applicable when T attachments follow the BST10).
- BST10 is compatible with UT-T-S (USA only).
- Bug removed from collating mode "A".
- Aggregate sets counter and reset available again.
- Inter tower synchronisation operational.
1/7
R
Software history
Standard fitment of BST10 MAIN January 2003
from S.N. TAG to S.N. ADDITIONAL This list supersedes any previous one
02.01.4.1830 50 02.01.4.1955 5.0 2.2 2.1 1.4 1.4 5.3 - BST10 is BDF compatible.
- BST10 is marrying station compatible (station has own
TO MAKE "COMB" AND "MARY" WORK
ON THIS BATCH OF MACHINES , THE version 1 micro).
RETROFIT OF KIT 9.590.983 IS n.b. in sets marrying mode, insert, skip turbo and combi
REQUIRED. (SEE TB 00.02.01) are disabled.
- Delayed finishing mode in "C/C JOG", "AGR-T" or "BDF"
is accessible from keyboard. "COMB" in display.
- BST10 no longer subject to jerky feeding in insert mode.
- BST10 is not compatible with UT-T.
02.01.4.1858 — and up - BST10 is fitted with interface kit to BDF as a standard (RS232).
02.01.4.1956 — and up 5.2 2.2 2.1 1.4 1.4 5.3 - Faster working of BST + BDF
- At "Comb" selection (key "ACC"), ˙ BAD DATA ¨ would
be displayed if any of the next features were selected:
"Insert", "Skip", "Turbo", "Jump", "Excl", "Marrying table"
02.02.4.2241 — 02.02.4.2315 5.2 - Suction collators henceforward manufactured

in C.D. model only (fourth digit of S.N. 1 2)
DMC ( ROM )
MASTER
02 = Main CD
TECHNICIAN
PWM DAC
OPERATOR
see 12 = Addit. CD
SL. DMC
9422503
9422502
9422464
9422465
9421548
9421550
9421695
page 04 = Main CD DUAL R.H. D

GE
SL. PL
1/9 14 = Addit. CD DUAL H AN

BPL
34 = Main CD DUAL L.H. U NC
02.02.4.2449 1.01 6.01 6.0 6.0 1.4 1.4 5.3 - Same software for BST10 and BST10d.
02.02.4.2316
- COMB mode effective for multi-towers as well.
n.b. half a dozen - Availability of automatic feed jumping from a bin getting
of towers of this empty to the next one (db-C).
batch are - Optional shorter restart procedure after feed error.
upgraded to 6.05. (Applicable for T attachments downstreams-not for BDF).
- Bug removed from collating mode "A".
NOT - Aggregate sets counter and reset available again.
COMPATIBLE - Inter tower synchronisation operational.
- Optional in-built rear jogger is no longer supported.
SLAVE. DMC
DMC ( ROM )
MASTER
TECHNICIAN
SLAVE. PL
PWM DAC
OPERATOR
9422598
9422597
9422599
9422600
9421548
9421550
9421695
ED
A NG
CH
BPL
UN
02.02.4.2450 02.02.4.2462 1.05 6.05 6.05 6.05 1.4 1.4 5.3 Solution to possible:
- Stops for no reason. (was premature)
- Erroneous process of 1rst set with cover from
Simultaneously spare bin.
and on each tower - Erroneous process of 1rst set in marrying mode.
- Wrong set count in marrying mode.
Retrofit kit 3.6 to 6.06: 9590508 (suitable up to BST 50)
02.02.4.2463 1+2 02.12.4.2752 1.05 6.05 6.05 6.05 1.4 1.4 5.3 Improved groundings and renovated wiring to prevent
machine jams because of software, when running to
nb. 30 towers were upgraded
the left.
to 6.06 before leaving the
n.b. enough kits 9590601 have been sent to all of you
factory
to retrofit your DUAL exit collators where requested
02.04.4.2753 02.12.4.2882 1.06 6.06 6.06 6.06 1.4 1.4 5.3 Solution to:
- Machine stops for no reason (TB #1 March 2002).
- Jerky sheet feeds.
- Overlap 200 restricted to 15 sheets/set.
- Air level control inhibit after cut
- useless energizing of lowest 2 valve solenoids after "STOP"
No single exit tower ever with 6.06 - Sporadic missfeeds from upper bins
nb. A dozen towers were upgraded (1,2,3 / 11,12,13 / 21,22,23)
to 6.07 before leaving the - Retrofit kit 6.05 6.06: 9.591.052 (up to BST50)
factory Steps "short" and "long" added in menu "PREF".
1/8
R
Software history
Standard fitment of BST10 MAIN August 2006
from S.N. TAG to S.N. ADDITIONAL This list supersedes any previous one
SLAVE. DMC
DMC ( ROM )
MASTER
TECHNICIAN
SLAVE. PL
PWM DAC
OPERATOR
9422598
9422597
9422599
9422600
9421548
9421550
9421695
D
GE
HAN
BPL
U NC
02.04.4.2883 8 and up 1.07 6.07 6.06 6.06 1.4 1.4 5.3 - › air levels (default; SUCT. = 8 / Blow = 2)
02.04.2.3165 18 Improvement:
1.07 6.08 6.06 6.06 1.4 1.4 5.3
02.04.3.3171 and up After Jam or Emergency while pushing Start button,
02.04.4.3172 the BST will not need a reboot any more.
To upgrade the machines in the field proceed as follows;

- Replace the Master process eprom version 6.07 with
version 6.08 P/n; 9422597 E.
- Replace the door label 9139132 O with the new one
P/n; 9139132 P (herewith)
- Move the dip switch n¡ 4 of master to OFF position
To get out of Jam or Emergency, the operator must push first

Belt and than Start buttons.
NOTE:
After counter reset, the values for air level (8-2) should
be entered manually
1/9
HARDWARE HISTORY OF THE SUCTION TOWERS
Item # Serial number Up to Main Addit. CD Dual

min. sheet ONE WAY
Name tower tower exit
width: 120mm
9.582.560-X 02.01.x.xxxx Mid 2001 Yes No No No
9.582.561-X 02.11.x.xxxx Mid 2001 No Yes (2) No No
9.582.556-X 02.02.x.xxxx March 2002 Yes No Yes No

Main CD Additional(s) Master
Between 0 (BST 10)
9.582.558-X 02.12.x.xxxx March 2002 No Yes (2) Yes No

and 4 (BST 50) SINGLE
Addit. CD CANNOT (RH) EXIT
WORK
TOGETHER DUAL
9.582.570-X 02.03.x.xxxx End 2000 Yes No No Yes EXIT
1 / 10
Main Dual
9.582.571-X 02.13.x.xxxx End 2000 No Yes (2) No Yes

Addit. Dual
9.582.572-X 02.33.x.xxxx End 2000 L.H. No No Yes

Main LH Dual
LH master additional(s) RH X: Up to
-X October 2001 (kit 9590982
9.582.579 02.04.x.xxxx R.H. No Yes Yes Between 0 (BST 20d) master October 2001
-AF Current product included) and 3 (BST 50d)
Main RH Dual CD
-X October 2001 DUAL WAY = BST 10d
9.582.580 02.14.x.xxxx No Yes (2) Yes Yes
-AF Current product AF: October 2001
Addit. Dual CD
and up
-X October 2001
9.582.581 02.34.x.xxxx L.H. No Yes Yes
-AF Current product BDF
Main LH Dual CD
(2) DISCONTINUED
Significant Remanufacturing
for model can be considered
identification but beware of LH master additional(s) RH master
deltime and cost (kit 9590982 Between 0 (BST 20d)
included) and 3 (BST 50d)
Please note that the BST-N (U.I. touch screen) collator model is differently controlled. February 2003
Absolutely no intermix with any of above described models is possible.
2 - Adjustments
Mechanical
Bins clutch drive toothed belt tension . . . . . . . . . . . . . . . . . . . . . . . . .2 / 1
Bins clutch drive toothed belt replacement and positioning . . . . . . . . .2 / 2
Electrical
P.C. boards addressing (BST 10 & BST 10d) . . . . . . . . . . . . . . . . . . .2 / 3
Setting specific to interleave sheet (insert) . . . . . . . . . . . . . . . . . . . . .2 / 4
Turbine speed range arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . .2 / 5
Pulses shaping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 / 7
Delivery cell sensitivity threshold adjustment . . . . . . . . . . . . . . . . . . .2 / 8
2
January 2003
Bins clutch drive toothed belt tension.
- Insufficient tension can result in sheet missfeeds. (in upper bins first)
Quick check:
- Select first bin only
- Set conveyer speed and suction level to maximum. - Turn the rythm
potentiometer to minimum.
- Poor sheet feed within the first five cycles is a sign that toothed belt requires
retensioning.
From
bin #10
To
bin #1
Unstretched
5 mm
Stretched
Belt stretcher window.

¥ At machine stopped:
¥ Loosen locking bolts
¥ Insert big screwdriver
and twist
¥ Lock bolts
Stretcher locking bolts
More precise tension limits BST10 - April 1996

2/1
Bins clutch drive toothed belt replacement and positioning
Top view
Plate (2)
belt
Tilt adjust
washer
Thickest point
belt
Front view
1. Release belt tension (see specific instruction sheet).

2. Remove damaged belt. (two nuts to move plate away)
3. Mount new belt.
4. Turn belt position adjust truncated washer for centered belt running
on the outside of the white plastic pulleys.
The belt may not run against the lip of any of the ten pulleys.
5. The result of any change of position can be watched only at motor
running and belt tensionned
Any change requires belt tension release prior to washer rotation.
BST10 April 1996

2/2
10 P.C. BOARDS ADDRESSING Applicable to:
BST 10d As function of their position
BST10d S.N.02.04.4.2883 and up
in the collating line or in the tower
4 4
Bin 1 -11 3
2
3
2 Bin 6 - 16 D.M.C.
ON
ON
1 1
21 - 31 - 41 26 - 36 - 46
4 4
3 3
Bin 2 - 12 2 2 Bin 7 -17
ON
ON
1 1
22 - 32 - 42 27 - 37 - 47
4
4 4 4 3
3 3 3
Bin 3 - 13 2 2 Bin 8 - 18 2 2
ON
ON
ON
1
1 1 1
23 - 33 - 43 28 - 38 - 48
4 4
3 3
Bin 4 - 14 2 2 Bin 9 - 19
ON
ON
1 1
24 - 34 - 44 29 - 39 - 49
4 4
3 3
Bin 5 - 15 2 2 Bin 10 - 20
ON
ON
1 1
25 - 35 - 45 30 - 40 - 50 MASTER
CPU BOARD
1
1
Left end master tower
Right end or stand alone master tower
1
1 1 Machines with DUAL exit only

2 2 SINGLE exit machines
1
3 3
4 4 Default air levels
1
5 5
6 6 8 2 6.07 and up
7 7 3 2 up to 6.06
8
1
8
No stop after DMC cal (faster)
Stop after DMC cal (safer)
valves
DMC Dirty cell revealer disabled Faster start
DMC Dirty cell revealer enabled mode (no
NOT USED reading before
each run)
9 1 Conveyer speed separately adjustable
10 2 for insert sheet and collated sheets.
11 3
12 4 Same conveyer speed for insert
13 5 and other sheets.
See
14 6 page
15 7 Split vacuum levels.
16 8 - collated sheets: adjustable 2/4
- insert: maximum level
clutches
Same vacuum level for insert
POWER and collated sheets
SLAVE
DMC cell dirty report over NSTH 60 (flat lens)
DMC cell dirty report over NSTH 25 (old style)
1 2 3 4
Operator Technician
When additional tower(s)

LOGIC SLAVE BOARDS is (are) fitted later on,
¥ DMC / clutches don’t forget to readdress
¥ Valves 14, 15 and 16 accordingly.
Technician / Operator
R
SINGLE FOUR
14 14
15 TOWER 15 TOWERS
16 16
14 TWO 14 FIVE
15 TOWERS 15 TOWERS
16 16
14 THREE Identical addressing

15 TOWERS in both LH and RH
Two slave boards are to address in each tower. 16 master towers
Tower Tower Tower Tower Tower

1 - 10 11 - 20 21 - 30 31 - 40 41 - 50
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Reset machine (R) after any dip switch position change.
Revision January 2003: Default air levels controlled by the shifting to the right of 4th dipswitch
are increased from 5 & 5 to 8 & 2 (soft 6.07 and vacuum self regulating flap valve)
2/3
Setting specific to interleave sheet (insert)
PURPOSE To pick and transfer properly the insert sheets when they differ perceptibly
(onion skin or self copying or card board) from the sheets of the set.
(1) SPEED • Switch OFF the collator.

• Slide DIP switch # 10 to the right (ON).
• Switch on the collator.
• Define the job (key “SELECT” and “ENTER”).
• Depress key “INSERT” and determine the frequency of the interleave by means
of the numerical keyboard (operator manual page 10)
• Depress key “MOT” and determine the speed you want for the interleave sheet
by means of key “ CLEAR or 0”.
• Confirm by means of key “INSERT” (NOT ENTER).
• Select “MOT” again.
• The speed you want for the sets to be collated by means of key“ CLEAR or 0.
• Confirm by means of key “ENTER”.
When starting the job there is a twin calibration (one on the insert and another
one on the job to be collated).
(2) VACUUM
• Switch OFF the collator.
• Slide DIP switch # 11 to the right (ON).
• Switch on the collator.
• Define the job (key “SELECT” and “ENTER”).
• Leave the default air levels (or select different ones, operator manual page 5)
• Depress key “INSERT” and determine the frequency of the interleave by means
of the numerical keyboard.(operator manual page 10)
The suction will automatically switch to maximum level

to pick the insert cardboard and reduce to normal (quiter)
level to pick the other sheets
May 2002
2/4
BST10 Turbine Speed Range Arrangement
Purpose:To distribute the total speed range equally amongst the 9 steps
available to the operator on the keyboard.
Preliminaries:
- Disconnect the flexible hose from the intake of the inner suction turbine.
- Mask the vacuum self regulation flap valve.
- Select the DC.Volt range of a multimeter.
- Connect its negative lead to test point # 2 of the PWM-DAC PC board
(see illustration) page 2/6
- Select = air mode ( key "AIR" ).
- Select the highest level for the suction turbine by means
of key # 6 on control panel. 3
- Select the blower MODE with key # 2 and reduce level to with key
- Press "ENTER"
- Run through check panel procedure of page 3/1 up to step 12 "TURB" and push "ENTER" .
- Press key # 1 to start the turbine of first tower ( Key #2 for turbine tower #2, etc... )
Adjustments:
Inner turbine
- Connect positive lead to test point TP3 to trim the inner turbine (suction)
- Turn trimpot 2 for a reading of 7,5V – 0,01V.
* - Obturate the air intake .
- Turn turbine internal speed adjustment trimpot ccw up to turbine maximum speed,
turn it cw, until you hear it slowing down. Turn 1/8-turn backwards, (ccw ).
Outer turbine
- Decrease suction level to and increase blowing level to by
means of the keys # 3 and # 6 of the keyboard.
- Put positive lead to test point TP 4 and turn trimpot 1 for a reading of 7,5V – 0,01V.
* - Obturate the air intake of the outer turbine and proceed like for the inner turbine.
- Restore the tower to an operating condition.
At this point, a more accurate method is available to those having an electronic pressure
* cell such as 9.923.964 available. 3
- Select by means of key
- Obturate the air intake but provide for a thoroughfare for the pipe of the gauge.
- Turn the turbine internal speed adjustment trimpot for a reading of 350 mm water column.
- Increase the suction to , the reading should raise at least to 700.
- If not, go back to and readjust.
- n.b. This method better ensures that the air levels be absolutely identical in all the
towers of a collating line which is particularily important for sets made from more
than 10 sheets, or while using the feature "copy" with thinner sets.
2/5
PWM DAC PWM = Pulse Width Modulation
DAC = Digital Analog Converter
EMERGENCY NOTSTOP
STOP
n.b: TP= Testpoints are erroneously screened PT
POT 2 ARRET
NOODSTOP D’URGENCE
SUCTION
1
TP3
9421548
POT 1
TP4 CALIBR. JAM
MISS
BLOWING DOUBLE
EMPTY
21
TP2 EXCL. MOT. AIR.
h
P
/a
bm
ra
m
m
H
2
o
m
XAL
m
gH
nO
1P
t
se
ot
+
LED ( - )Depression
¥
hP
a/
m
ba
r
m
m
2
H
o
m
m
H
g
O
n
P
1
ENTER 7 8 9
te
sto
( + ) Pressure
CLEAR 4 5 6
0 1 2 3
Cap n¡6 is to drill to
connect the pipe of the
pressure gauge 6
SELECT PRESET OVERL
7
8 TOTAL INSERT SKIP
PREF PROG.
9
PROGRAM
Vacuum self
regulating
flap valve
JUMP CLEAR
SPEED
ADJUSTMENT
TRIMPOT
N.B.: NEVER TRY TO OPEN THE

SUCTION TURBINE THIS WOULD
VOID THE GUARANTEE
Revision January 2003 2/6

Inspection of the symmetrical arrangement of the pulses created by the
tachodisc (on both slave boards)
The hereafter described procedure needs to
be carried out only in case of tachodisc replacement.
(Slave logic boards are factory adjusted)
- Connect the probe of an oscilloscope where illustrated.

- Scroll through the BST10 d toolless trouble shooting aid at page 3/1, up to step
SPd. and push ENTER.
± 220 should appear on the display.
- By means of the trimpot, shapen the pulses symmetrically.
- Proceed in the same way for the other slave board.
POWER
SLAVE
ON
1 2 3 4
OFF
LOGIC SLAVE BOARDS

¥ DMC / clutches
¥ Valves
S. A.
c.p. bourg
9422608
0203-128
TACO 0v
TRIMPOT
– 1m s
Untrimmed
1
Trimmed 1
valves 1
Tachodisc
1
clutches
Applicable from s.n. 02.02.4.2316 (software 6.01) onwards

For older collators, see page 6/20 of Service Manual
2/7
☞ Switch off n.b.
power / open the door / rock change over switch to technician / switch on power again
To check LH master tower, enter cut 0 in RH master tower
13 1 2
¥ ☞ E ***
(technician
eprom version)
S**
☞
To escape from procedure, switch off power /
rock change over switch to operator again /
switch on power Operator mode 6.01
4 5 ☞
☞E ***
Blinking + Steady *
☞PROG
☞
PROG
☞ PROG
BST 10 6
☞E
7
S **
Service manual S SCROLL
Check control
☞ PROG
8 9 MASTER
☞E CPU
BOARD
☞ PROG
10
☞E
☞ PROG
11
☞E R
EMERGENCY NOTSTOP
STOP
ARRET
13 DISPLAY
E ***
19 18
Delivery cell
sensitivity
*
threshold
adjustment
P
200 0
Preliminaries
Ascertain that emitter 13 and receiver 18
are clear from paper dust and not illuminated
by intense incident light.
¥ Black-out the empty detector cell at each bin.

¥ Insert the transparency gauge (1) between sender 13 and receiver 18.
¥ Run through the check panel procedure up to step 11.
¥ Switch on the buzzer by means of trimpot under receiver 18.
To gain access, use hole in jogger plate 19.
¥ Turn in opposite direction up to buzzer silence.
¥ Check that the translucency gauge (2) turns the buzzer on.
(1) Transparent: 4 layers of transparent film.
(2) Translucent: 10 layers of transparent film.
BST10 Service Manual January 2003
2/8
2/9
3 - Trouble shooting
Check panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 1
Back-up battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 2
Double sheet feed detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 3
Ghost double sheet feeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 4
Loading trays lifting cells disturbing . . . . . . . . . . . . . . . . . . . . . . . . .3 / 5
Matching towers and jogger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 6
Picking of the sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 7
Vacuum and pressure levels at turbine(s) intake - output . . . . . . . . .3 / 8
Poor sheets picking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 9
3
January 2003
☞ START /open the door / keep key R depressed and rock change over switch to technician
n.b. To check LH master tower, first enter cut 0 in RH master tower
13 1 2 S **
¥ ☞E *** S Scroll
(technician
eprom version)
S**
☞ BOARD
To escape from procedure, keep key R depressed CPU
rock change over switch to operator mode 6.06
again.
4 5 ☞
☞E ***
Blinking + Steady *
1. Total number of towers.

☞
PROG
☞
PROG
Operator
Technician
2. Selected finishing attachment. (menu PREF)

(td zig zag, td straight stack).
☞ PROG
6 7
3. Reset of operator aggregate output counter. ☞E Change
over
Technician
R
(sets x 1000)
Reminder: when this counter exceeds 1 million it is ☞ PROG
8 9
time for routine maintenance, each start of the collator
is delayed by some 30 seconds TECH blinks and a
☞E Dip
switches
beep remind the operator to call for service.
4. CAdence= rythm. ☞ PROG
10
5. Between 1 and 220 according to the ☞E Operator
position of P. (1 for P fully clockwise)
6. Bin trays running in mode.
7. Number of liftings / lowerings.
☞ PROG
11
Technician
☞E
1.07
8. Access to collator self test mode
9. Self test is running.
10. Dip switches effectiveness check. ☞ PROG
12 Key in the tower # to start with Change
Any change-over must change the display
11. No display when all "EMPTY" cells are blacked out.
☞E over R
Technician
Beep + display of "EMPTY" to the contrary.
Continuous beep, no display at output cell blacked out. ☞ PROG
14
12. Turbine board adjustment mode. ☞E 15
(procedure page 2/5 of service manual).

13. Technician EPROM version # ¥
14. CLE = keyboard.
. ☞ PROG
16
15. Electrical & mechanical test mode of the keyboard ☞E 17

STOP
- Key with LED: work fine if their LED lits

when key is depressed. ☞ PROG
18
CALIBR. JAM
☞E 19 MISS
- Key without LED: work fine if "data" is DOUBLE

EMPTY
diplayed when key is depressed. EXCEL. MOT. AIR.
- Key lits all the LEDs at the same time.

16. Encoder disc signal check.
☞ PROG
20
The push on key "E"
DISPLAY SET COUNTER / PRESET + QTY
Beep = fault, ☞E resets the motor

aggregate running hours ENTER 7 8 9
continuous beep = single tower, counter (accessible to E *** CLEAR 4 5 6 6

intermittent beep = multi tower. ☞ PROG
21
the operator via key 6)
to 3 H.
0 1 2 3
17. Number of pulses per time unit.

– 220 = OK Long beep = problem
☞E 22
SELET TOTAL PRESET INSERT OVERL SKIP
18. Access to double feed detector, cell. readings

Press (clear) to read previous cell. ☞ PROG
23
PROGRAM
PREF. PROG
PROG *
☞E
24 JUMP CLEAR
Press (0) to read next cell.

19. No paper in detector; sensitivity lever: up.
Cell is dirty or defective if reading > 50
20. tECH
☞ PROG
25 P
- The push on key "E" resets all programs as well
which may help clearing software crashes.
21. Acc: Finishing accessories (attachment) check. ☞ PROG
22. Jog (rear + side) and stitch control pulses are

produced in continuity (without the tower sending
☞E Green arrows blink
any set).
They are monitored by 2 LED’s on the CFS 4 board. ☞ PROG
BST10 d
Their number is displayed.
Their frequency is adjustable by means of knob P.
☞E All divertors are
alternatingly activated (DUAL exit)
and deactivated
23. dISt: distance.
Inter tower timing (see service manual).
☞ PROG ToollessTrouble
☞E All conveyers are shooting AID
24. Left hand digit : tower rank. activated alternatingly From S.N.02.xx.4.2883
Right hand 2 digits : reference number. in both directions
25. For manufacturing purpose only. ☞ PROG
3
onwards.
(Wiring check)
☞E January 2003
Displayed (but meaningless) on + Beep

tower used in single exit mod
☞ PROG
3/1
TECHNICAL BULLETIN: #2 ABOUT: ENCLOS:
TECHNISCHES RUNDSCHREIBEN: Aug. 02 BETRIFFT: TOWERS ANLAGE:
BULLETIN TECHNIQUE: CONCERNE: ANNEXE:
BST 10 / BT 12
Trouble shooting
Reminder: - There is a back-up battery on the master CPU board

which life is not eternal.
- Our oldest CPU are about 10 years of age now.
A low battery induces either:
1/ The disabling of the control panel
2/ The disabling of its reset key
3/ The loss of customized jobs
4/ The blinking of all the leds on the control panel
This should be reported by blinking “accu” message.
n.b. The same message may indicate a defective battery or its reloading
condition (collator not switched on for a long time)
Important
- No voltage drop can be measured on defective battery.
- Be careful not to damage anything when unsoldering the battery.
BOARD
CPU
THIS BLINKING
COULD APPEAR IN VARTA
Ni MH 3/V 110H
THE VICINITY OF A 3,6 V 100 mAh
MOBILE PHONE Part # 9199585
RELAY ANTENNA AS
WELL
R
Reset R*
Beware of machine
location at installation
time or when moving it Master C.P.U.
board
f i ed b
A.M. er t i
C
c.p. bourg S. A.
N. V.
ISO 9001
3/2
BST 10 Trouble shooting
Bin is selected
0 Sheet missfeed
T1
BS Double sheet feed
Bin is empty
1
ON
Errors (M + D) detector
OFF
*
P
TO
TS
NO
Y T
NC REE
GE ARNC
1 ER GE
Thin sheets
EMOP UR
ST D’
OP
Double
ST
OD
NO
Normal / thick sheet

1
sheets detector
OFF
**
1
* Position to select for sheets

transparent to infra-red beam.
1
** Position to select for sheets

light tight to infra-red beam.
n.b. at least one of the ten
1
detectors needs to be
1
active.
IMPORTANT
Notwithstanding the double sheet feed detector being switched off, ** the tower may stop
collating and have one of the double feed warning LEDs illuminated for a set having
actually one sheet in excess.
Reminder:
Each sheet picking is simultaneously inspected according to two different parameters to check
whether there is a twin sheet feed or not.
1. Measure of the opacity of the sheet(s) and comparison with the reference opacity
memorized during the calibration process individually for each selected bin.
2. Measure of the time the beam is interrupted by the sheet(s) and comparison with the
reference time memorized during the calibration process individually for each selected bin.
This detects sheets being dragged by the precedent one. The reason may be inadequate
separation air blast or poor valve tightness.
Method 2 is not skipped at toggle switch in OFF ** position.
3/3 BST10 - August 1996

Trouble shooting
Problem: collating interruptions by ghost double sheet feeds.
- The integrity of the collated set is OK.
- The link between what an observer notices and the origin of the fault is not very
clear.
Possible reason:
A short delay in the feed of one ( or several ) sheet(s) can be responsible for this
anomaly.
This overtime is detected by the double sheet feed detector and wrongly considered as a
double sheet
The delay can be due to;
• Untimed sticking of (a) sheet(s) to the punched belts where the

butterfly suction air valve does not seal well.
The easiest way to evidence a poor valve closing is to hold a sheet by hand
during the collating process. The collator detects and stops for this sheet
missfeed and all its trays are brought down.
Watch carefully if any pile upper sheet sticks to the belts. Where this hapens,
the valve is likely to work wrong.
• A jerky feeds of sheet ( short transportation interruption)

One of our colleagues recently had a hard time to find out that the fault was
neither to incriminate to the bin clutch, nor to the clutch drive signal,nor to the
sealing of the vacuum valve, nor to their control boards, but to a poor sheet
grip between bin nylon exit rollers and wheels.
Remember that we have repeatedly changed the force of the roller spring to
pull satisfactorilly sheets with all kinds of surface in any weight and size range.
3/4 May 2001

TECHNICAL BULLETIN ABOUT ENCLOS.
TECHNICHES RUNDSCHREIBEN 96-07-01 BETRIFFT BST10 ANLAGE 0
BULLETIN TECHNIQUE CONCERNE ANNEXE
BST10 Trouble shooting
Reminder
The loading trays lifting sensor detects infra-red light and stops the raising whenever the ream
of sheets is high enough to be sucked through the punched belts.
It is sensitive to strong direct or reflected sunlight as well.
Disturbing outside light may thus anticipate the tray stopping instruction and create undesirable
sheet missfeeds and associated collating interruptions.
Remedy:
Dim the interfering light source where possible, or turn the collator loading side in the shadow.
3/5
TECHNICAL BULLETIN: ABOUT: ENCLOS:
TECHNICHES RUNDSCHREIBEN: 96-08-02 BETRIFFT: TOWER ANLAGE: 0
— It is frequently asked if machine combinations different from the recommended

ones are feasible.
The reason for the question is usually pricing (saving of TD-T) or space require-
ments.
— The little table below summarizes the various possibilities and their limits.
MATCHING TOWERS
AND JOGGERS BT12 BST10
BT-J OK OK *
C-C/JOG ** OK
Inbuilt JOG — OPTION
(Up to S.N. 02.02.4.2315)
* Set separation yet feasable loading the last sheet of the set perpendicularily
to the other sheets where possible (l max: 320mm).
** — Disconnection of the BT12 rear jogger solenoid (fast-on) is compulsary.

— The best jogging of the sheets takes place at overlap «zero».
Overlap «0» and the alignment of the sheets are however more accurate
on BST10 than on BT12.
Poor results can be expected with critical papers (NCR).
BT / BST
3/6
TECHNISCHES RUNDSCHREIBEN: Oct.01 BETRIFFT: BST 10 ANLAGE:
Trouble shooting: Picking of the sheets
- Two holes are provided in

the suction air manifold to
allow for the measurement
of the level of the vacuum to
those having a depression
gauge available.
- Increasing the air level 6
to by means of
LE
HO
should result in vacuum of

± 185 mm water column in
the manifold. HOLE
- Readings below 160 require
turbine speed readjustment
(service manual page 2/5) or
the remedy to possible air
leakage.
This method will apply to the future BST N as well.
IMPORTANT :
• The speed of the turbines (and associated pressure and vacuum) is closely
depending from its supply voltage.
• Beware from :
- The wiring of the primary of the transformer (at installation)
- Mains voltage drops or surges during collating
They result in remarkable differences in vacuum.
f i ed b
er t i
C
c.p. bourg S. A.
N. V. A.M. BST D 061
ISO 9001
3/7
Trouble shooting (BST 10 (d)): oH
mm
rab
m/a
Ph
2
m m
gH
nO
1P
t
se
ot
+
Appropriate sheets picking and -
top sheet air separation in the bins.

( - )Depression
hP
a/m
ba r
mm
H
o
2
mm
Hg
O
n
P
1
te
sto
+
( + ) Pressure
ø4.2 mm
Cap n¡6 is to drill to connect the
pipe of the pressure gauge 6
The average vacuum and pressure 9

in the respective air collectors are:
180 and 120 mm of water column
measured by means of a digital
pressure gauge such as 9.923.964
SET COUNTER/PRESET+QTY
at maximum turbine speed

and with air blast shut off at each bin.
Readings below 160 (vacuum) and/or

80 mm (blast) of water column are not
acceptable and require corrective
steps such as air leaks elimination or
turbines readjustment / replacement.
Adjustment procedure can be found on

pages 2/5 and 2/6 of this manual.
n.b. don’t forget to reobturate air inlet / outlet after measuring
f i ed b
er t i
C
c.p. bourg S. A.
N. V.
ISO 9001
3/8
TECHNISCHES RUNDSCHREIBEN: Jan. 02 BETRIFFT: BST 10 ANLAGE:
TROUBLE SHOOTING
- If you experiment repeated sheet missfeeds or ghost double sheet

feeds due to late and / or jerky feeds, start your investigation with
following test:
Ascertain that none of the pins indicated by an arrow be broken.
this would result in mutual drums disengagement and corresponding
feed belt “Miss Firings”
The check is easy behind the door of the vertical conveyor after
removal (butterfly screws) of ejection wheels support plate.
We suspect an injection problem in the manufacturing on the last batch
of drums 9.260.784.
We will remedy A.S.A.P.
0
T1
BS
OP
NOTST
ENCY ARRET
1 ENCE
EMERG
STOP D’URG
STOP
NOOD
f i ed b
A.M. er t i
C
c.p. bourg S. A.
N. V.
ISO 9001
3/9
BST 10 (d* / CD*) Service manual
4 - Parts list
Contents Page
(Dwg ref. 1) Boards - Fuses - Others . . . . . . . . . . . . . . . . . . . . .4 / 1
(Dwg ref. 2) Bin controls (DMC + empty +height) . . . . . . . . . . . .4 / 2
(Dwg ref. 3) Sets exit roller + jam detector + rear jogger . . . . . . .4 / 3
(Dwg ref. 4) Main drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 4
(Dwg ref. 5) Bottom electrical compartment . . . . . . . . . . . . . . . .4 / 5
(Dwg ref. 6) Delivery unit assembly (main tower BST 10 / d) . . . .4 / 6
(Dwg ref. 7) L.H. delivery unit assembly (BST 10 d) . . . . . . . . . .4 / 7
(Dwg ref. 7 bis) Delivery unit assembly ADDITIONAL. . . . . . . . . . . .4 / 8
(Dwg ref. 8)0 Bin + exit deflector . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 9
(Dwg ref. 9) Set reversal device (BST 10 / 10 d) . . . . . . . . . . . .4 / 10
(Dwg ref.10) Inter tower conveyer (BST 10 / 10 CD) . . . . . . . . . .4 / 11
(Dwg ref.11) Inter tower conveyer (BST 10 dual) . . . . . . . . . . . . .4 / 12
(Dwg ref.12) Sheets pick up device . . . . . . . . . . . . . . . . . . . . . . .4 / 13
(Dwg ref.13) Suction control air valve . . . . . . . . . . . . . . . . . . . . .4 / 14
(Dwg ref.14) Door (operator side) . . . . . . . . . . . . . . . . . . . . . . . .4 / 15
(Dwg ref.14 bis) Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 16
(Dwg ref.15) Loading tray lifting . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 17
(Dwg ref.16) In built Jogger . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 18
(Dwg ref.17) Top sheet separation . . . . . . . . . . . . . . . . . . . . . . .4 / 19
(Dwg ref.18) Belt transmission . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 20
Index parts list with recommended ones . . . . . . . . . . . . . . . . . . . . . .4 / 21 / 26
* (d = dual exit / CD = compact disc size i.e. 120mm x 240mm)
IMPORTANT: Since end 2001 our Towers are painted in two different colours.
- This involves that the colour of some spare parts (the visible ones)
needs to be specified at the time of your purchase order.
- Our computer rejects any number of painted part not followed either by:
“X” for TEXTURED MAT QHARTZ XEROX WHITE
4
”AF” for SMOOTH MAT RAL 5008 BLUE.
- Unless you add “X” or “AF” to the number of the part you order, at least
specify the colour.
Rev. October 2003
1 9216744 L.H. side panel
2 9216738 Loading tray (plate)
3 9402322 Rear + side guide magnetic (BST10d)
TOWER LEFT SIDE 4 9151108 Brushless turbines
12 5 9121671 Plug (for cord)
1 9421533 Terminal plug (BST10)
9422454 Terminal plug (BST10d)
11 6 9124019 (10A) Fuses
2 9124008 (4A)
10 7 9201696 Distance piece
M 8 9199762 Foot
9 9121193* CN7 receptacle
9421887* Plug
Page 18 10 9412589 Front door assy (CD / dual)
Page 15 1
9411893 Front door assy (std)

11 9150046 Switch (closed door ackowledgment)
1
Page 14 12 9401467 Roof assembly
LEFT 13 9146185 Main power switch
1
14 9178006 Pivoting caster
15 9431678-X Connector assembly for BDF
Page 12 Boards
1
A 9420813 Local processor (BLP - lifting lowering limits)

9421550 Prom
3 1 B 9421586 Main motor and turbines control (PWM - DAC)
L 9421548 Prom
A C 9422607 Slave logic (valves) (BST10d)
9422600 Eprom
1
D 9421510 Slave power (to air valves)

4/1
E 9421657 Main motor drive PCB (PWM - POW)

B
1
K F 9421967 Power interrupt (BST10)

1
9422406 Power interrupt (BST10d)
9169087 Big relay
C 9169907 Small relay
1
G 9103020 5V/12V chopped power (40W with 2,5A)
J H 9421491* Attachments control (except BDF) CFS/3 (BST10)
D 1
9422352* Attachments control (except BDF) CFS/4 (BST10d)
I 9422608 Slave logic (DMC + bin clutches)
N Page 18 9422599 Prom
J 9421510 Power to bin clutches (slave)
15 K 9421554* Master BST 10 (without eprom, up to soft 5,2)
I 9422606* Master (soft 6,01 and up)
4
9422598 Eprom technician
9 9422597 Eprom operator
P
9422248 Twin eproms support PCB sub-assembly (6,01 and up)
O 9199585 3,6 V 0,1 AH back up battery
5 L 9422249* Key (Towers without S.N. 02.01.4.1579 and up)
H Old style 9421482 no longer available. PLS order kit 9590499
M 9421787 DMC board (one of identical ten)
9421695 Rom
E Page 4 N 9422408 Cut power supply (BST10d)
Page 5 G O 9422409 Keyboard power supply (BST10d)
6 P 9422407 Left output enable - ignore (BST10d)
F Index
* In main towers only R
Date:
13 7 August 2002
J K L
Index R: item K completed
14 8 Applicable to: BST 10 ILLUSTRATED PARTS LIST M N O
BST10 S.N. 02.02.4.2316 and up 10d BOARDS - FUSES - OTHERS P Q R
BST10d S.N. 02.04.4.2167 and up 1P 1
4
1 9146251 ( short lever ) 5
D.M.C.
2 9146252 ( short lever ) 6
3 9146088
4 9421695 ( 5.3 for flat lens ) 1
5 9130073 ( green )
6 9130086 ( yellow ) 7
3 4
3
7 9130016 ( red ) 2
ON
6 1
8 9139095
ON OFF
2
7
8
9421787 board assy ( short switch lever )
9 9431288 ( flat lens ) (10x)
10 9421296 R
Empty
cell emitter T1
0
BS
BS
T1
1
P
STO
NOT
ET
NCY
ARRCE
1 RGE
GEN
EMEP
D’UR
10
STO
OP
DST
NOO
e 1
EME
STO RGE
NOO
P
DST
NCY
OP
NOT
STO
P
D’UR ARR
GEN ET
CE
receiver
1
11 9107004 ( cell only ) 1
9421523 ( cell + wire + plug) 1
9431631 ( assy ) 1
11
R
Date: Index
March 2000 A B C
ILLUSTRATED SPARE PARTS LIST
BST 10 DOUBLE / MISSFEED + EMPTY BIN + TRAY
D
10d HEIGHT CELLS
2
4/2
1
Right
2
3
4
Main
5
7
6 8
1 9260790
9
2 9421888
3 9260831 ( 2x )
10
4 9150059
13 5 9121088
Right
6 9166003
0
T1
BS
11 1
EME
RGE
STOP
NCY
NOTS
D’UR
GEN
TOP
CE
ARRE
T
7 9212719
Left NOO
P
DSTO
8 9212718
12 1
14
1
9 9166020
10 9221970
1
Dual exit 1
c.
p.
bo
ur
g
N.
A.
S. V.
11 9240181 ( 2x )
1
1
12 9221059
1
13 9221969
15 1
1 14 9401836
15 9126059
16 16 9210079
38 17 9400543
17
37
19 9220759
19 20 20 9212644
24
21 21 9410808
22 22 9127001
25 23 9220758
28 24 9166015
25 9210062
26 22 26 9166014
27
23 28 9220757
29 9431140 29 9260030
30 30 9157003
9431058
31 9431060
32 9260020
31 36
32 37 9222357
38 9222358
R
Date: Index
April 2001 A B C
ILLUSTRATED SPARE PARTS LIST F
BST 10 SET EXIT + REAR JOGGER
Applicable to all models of
suction tower (L.H. exit incl.) 3
4/3
12
11
10
1 9151055 8
9151082 set of brushes 7
9431144
2 9217003
3 9199360
4 9213245
5 9213949
6 9126062
7 9221959
8 9175027
9 9116012
10 9412001
11 9221961
12 9240174 1
90v DC
300w
2700 t/m
3
0
T1
BS
2
TOP
NOTS
Y T
E
GENC ARRE
1 GENC
EMER
STOP D'UR
P
DSTO
NOO
5
4
1
1
6
1
INDEX C: Items 7 11 Added

1
R
Date: Index
Sept. 2002 A B C
BST 10 ILLUSTRATED SPARE PARTS LIST
10d MAIN DRIVE MOTOR
4B 4
4/4
17 12 (10A)
2 10
16
13 (4A)
15
1
14 (10A)
11
5 1
-
J2
+
-
+
V
3 242030V0V
22220V0V
20120V0V
4 12100V0V
0V0V
N
190VV
A
R
C
E
904V5V
0V
9120073
no longer
4/5
available
6
use blue
cable shoe
9121310
0
T1
BS
1
EMER
GENC
Y
NOTS
ARRE
ENCE
TOP
T
8
7
STOP D'URG
STOP
NOOD
1 9401481
1
9
1
2 9421663
1
3 9120206 10 9421090 (Power cord)

4 9167004
1
11 9120141
Index A: # 3 9120073 no longer available
1
1
5 9103020 (ASTEC 5v/12v) 12 9124019
Date: Index
1
6 9421967 (BST 10) 13 9124008

R
Sept. 2001 A B
9422406 (BST 10d) 14 9124019
7 9431195 (PWM - POW) 15 9164024 BST 10 ILLUSTRATED SPARE PARTS LIST
8 9182038 16 9146185 10d BOTTOM ELECTRICAL COMPARTMENT
9 9121404 (Socket) 17 9169907 5
1 n.b roller 9060207 do not pass
A + B + C + D + items 39 - 47 - 48 - 49: over pressed bearings 41
common to MAIN and ADD 42
13 43
Side
cover
A
40
14 C B
C
37 39
2 17
36 B 44
Side 51
cover Detail
drawing ref.3 E
45
E
D Side
D
1
18 A cover
2
46
48
Detail
4/6
3 6
drawing ref.3 47
49
33 4 37 9219739
5
7 DUAL 38 9219621
39 9402321 (3x)
34 10
38 EXIT Left 40 9126350 (2x)
15 9 8
41 9413230 (Assy)
14
11 SINGLE Right
Right
42 9431867 (Assy)
43 9413228 (Assy)
35
EXIT 44 9413231 (Assy)
50
Side 45 9202511
17 13 12 Dual exit
cover 46 9175040
1 9260971
9412303 Main 47 9222416 48
2 9175001 Main 48 9126129 (3x)
9
3 9200550 49 9126351 (2x)
4 9401456 (4x) 18 50 9126361 (2x)
8 51 9137021 (2x)
5 9190560 (4x)
6 9260827 13 9430994 (em.) 36 Index K: Correction of the item 48
33 9260617
7 9175003 14 9260293 Index
34 9260292 R
Date:
8 9221982 (Pulley) 15 9412033 (BST10) October 2002
35 9200341 J K C
9 9175001 (Bearing) 9412590 (BST10 CD)
10 9221984 16
36 9216740 10 ILLUSTRATED SPARE PARTS LIST
BST 10d D E F
11 9126169 17 9222008 9411527 (3x) DELIVERY UNIT MAIN TOWER G H I
12 9221985 18 9431617 (rec.) (screw + nut incl.) Supersedes: Superseded by: Drawing ref.:
6J 6
1 9219703-x
2 9260293
3 9260292
4 9260617
5 9200341 1
2
6 9402321
7 9222281
8 9413308 (ASSY)
9 9422254 Left 3
10 9126162 Detail
11 9402871 drawing
8 4
12 9219714-x ref. 11
13 9222407
14 9175040 5
9
15 9202511 17
16 9260971 Detail 6
7 16
17 9175001 drawing
1 ref. 3
4/7
Right
15
Left
14
10
13 12
¥ Conveyor 9413307
11 ¥ Output block 9431887-X
R
Date: Index
¥ April 2001 B C
¥ ILLUSTRATED SPARE PARTS LIST D E F
BST 10d DELIVERY UNIT ASSEMBLY L.H. G H I
¥ In retrofit kit form: 9590982 7
1 9172172 (2x) 12 9219621-X
12 13 15 16 Same as main
2 9260799 (2x) 13 9413589 (Assy)
14 9403438 drawing ref. 6
3 9222298 (2x) 17
4 9166094 (2x) 15 9260799 (2x) 14 20
5 9201893 16 9412444 (2x) 19
6 9140002 18
7 9117013 (4x) Belts see
8 9175081 (2x) drawing ref. 6
9 9261080 (2x)
10 9412006 (2x) 2
11 9126171 belts (2x) 3
1
Same as 4
drawing ref. 6 9 5
21
8 6 Left
22
4/8
Same as
7 drawing Right
9412034 assy ref. 6
ADD
10
Right 17 9202425 (2x)

18 9117013 (8x)
Inter tower conveyer (d)
19 9166094 (2x)
detail see drawing ref.11
20 9140002 (2x)
21 9413308 (Assy) See also drawing ref.9 and 6
ADD
11 22 9219620-X
R
Date: Index
B C April 2001
10
BST10d
D E F
See also Inter tower conveyer DELIVERY UNIT (ADDITIONAL) G H I
drawing ref.9 and 6 detail see drawing ref.10
10 7 bis
1 9199759 (2x)
2 9401542
10 x top of bin
9402226 (BST10 CD)
9412046 assy
3 9166094 (2x BST 10)
9412476 assy (CD) 15
9166062 (1x BST 10 CD)
4 9175081 1
5 9261080 (2x BST 10 CD) 5
4
6 9201221 3
9201255 (BST10 CD) 5
7 9200932 4
9201258 (BST10 CD)
8 6
9 5
9201893 (BST10 CD) 4
3 CD
10
11 9172172 2
12 See 7
13 9222298 (2x) drawing ref.18 (pg 4/20)
14 9260799 (2x) Twin wheels
15 9199761 for CD
16 9216792 (long)
17 9216793 (short)
18 9260798
19 9126154
20 9166214 ¥
CD
10 x bottom
BS
T1
of bin
0
13
11x
19
11
18
14
20
17 Index J: - different item 3

- exit deflector moved to pg 4/8
R
Date: Index
Nov. 2001 J
16 BST 10 ILLUSTRATED SPARE PARTS LIST

10 CD BIN + EXIT DEFLECTOR
8I 8
4/9
Not available on DUAL exit towers 10 9413598 (2x)
11 9166252 (2x) 17
No longer operational on BST 10’s 12 9260019 (2x) 10
with soft 6.01 and up. 13 9202420 11
14 9261036 (4x)
n.b roller 9060207 do not pass
1 over pressed bearings 12
13
14
15
20
2
21
4 16
15 9261037 (4x) 18
3 22
16 9202421
23
17 9413229
8
18 9230354
4 / 10
19 9166055
19
5 20 9219402
21 9202402
7
6 22 9202413
23 9202412
9 24 9261324
25 9140007 24
26 9136068
25
1 9200570 26
2 9200559 Left
Belts
3 9260791 see drawing ref. 6
4 9166212 BS
T 10
Right
5 9200558 EMERGE
STOP
NCY
Right Main Items 10 to 26 valid for MAIN and (ADD see drawing ref. 7bis)
NOODST NOTSTO
OP P
D’URGEN
ARRET
CE
6 9150015 Main or Index

R
Date:
7 9240172 additional April 2001
8 9211816 ( 2x )
9 9200599
10
BST 10d ILLUSTRATED SPARE PARTS LIST
SET DIRECTION REVERSAL FLAP
9
9412053: conveyer assembly 9412785: C.D. conveyer assembly (4 belts)
From additional # 02.11.4.0041 (end 1993 (C.D. = Compact Disc size = 120 mm x 240 mm)
up to additional # 02.11.4.2351 (mid 2001) From additional # 02.12.4.1615 (mid 1998)
up to additional # 02.12.4.2760 (March 2002)
19 6
7
5
18
3 17
1
8 12
2
4/
3
CD: x 4
1 4 8
11 9175003 bearing
1 9260799 12 9126165
2 2 9222298 13 9260847
12 3 9166214 spring 14 9200670
16 4 9260678 9201802 (CD)
5 9166014 spring 15 9221984
15 6 9260782 16 9126171
7 9175001 bearing 17 9200682
9117003 circlips 9201801 (CD)
8 9216977 18 9412054
9 9200676 9412787 (CD)
9 9201803 (CD) 19 9412055
10 9260827 9412788 (CD)
R
Date: Index
April 2002
13 10 NOT COMPATIBLE WITH A B C
14 CONVEYER 9413213 OF PAGE 11 BST 10 Inter tower conveyer D E

10cd
Index E: number of belts specified Supersedes: Superseded by: Drawing ref.:
11 10 D 10
1 9260799
1 6 4 Inter
2 9222298 3 1
BS
T1
0
EMERGE
STOP
NCY
NOTSTO
CE
ARRET
D’URGEN
P
Tower 1
BS
T1
0
EMERGE
STOP
NCY
NOTSTO
CE
ARRET
D’URGEN
P
OP
NOODST OP
NOODST
3 9172172
1
1
5
1
1
4 9413310 (8x L.H.)

1
*
0
T1
BS
A.
S. V.
N.
A.
S. V.
1
urg N.
1
. bo P urg
c.p NOTSTO . bo
c.p
1
NCY
EMERGE CE
ARRET
STOP
D’URGEN
OP
1 NOODST
5 9260798
1
1
1
1
1
2
1
6 9201800 1
1
1
1
c.p
. bo
urg
A.
S. V.
N.
1
7 9413303 1
9413313 (L.H.)
1
8 9175003
* 3
L.H. exit
1
9 9261221
10 9126352 7
9126353
11 9126162
*(L.H.)
12 9260847
*(L.H.)
13 9261019
14 9201936
4 / 12
15 9222340
16 9126350
Right
17 9222281 (L.H.)
* 14
11
L.H. exit only Left
17
8 10 16
12 15
9
Intertower conveyor Assy # 9413213

L.H. exit conveyor Assy # 9413307
8 * R
Date: Index
April. 2001
A B C
13 Inter tower - D E
BST 10dual L.H. exit conveyer
11
1 2
1 9126148 (6x)
2 9126149 (3 x 344mm) 15 2
3 9411897 assy
9137021 clutch only
4 9260784 (6x)
5 9222588
6 9421296
7 9211816
8 9117026
9 9200658 old style
10 9165004
11 9139103
12 9165020 old style
13 9104107 old style
14 9135040
15 See page 2 21
16 9260793 17 20
17 9260827 3
18 9190560 19
19 9200582 4
20 9137021
5
21 9412272
16 7
18
6
0
T1
BS
TOP
NOTS
Y T
GENC ARRE
1 ENCE
EMER
STOP D’URG
STOP
NOOD
14 10
1
CD -
Dual
1
X
MA
12
1
11 13
Index J: › Item 17 / 21 Added + update of the assy (CD and Dual)
R
Date: Index
October 2003
J B C
10 ILLUSTRATED SPARE PARTS LIST D E F
BST 10 CD
10 Dual SHEETS PICK UP DEVICE (ONE/BIN) G H I
Assy. part #: 9432329 (CD and Dual) Supersedes: Superseded by: Drawing ref.:
9431103 old style 12 I 12
4 / 13
8 1
1 9136068
2
2 9221956
3 9412112
4 9127043 3
5 9165107
6 9060234
7 9421510 (see page 1)
4
8 9199448
9 9413883
7 5
4
er
ow
v e prd
a
Sl boa
0
T1
BS
STOP
NOT
ET
NCY
ARRCE
1 RGE
GEN
EME
STOP D'UR
P
DSTO
NOO
6
1
Index F: item # 5 upgrade

1
1
9
R
Date: Index
October 2003 A B C
BST 10 ILLUSTRATED SPARE PARTS LIST D E F
10d SUCTION CONTROL AIR VALVE
13
4 / 14
2 11 12
1
13
3
10
0
1 T1 14
BS
4 NO
TS
TO
P
Y
NC T
GE REE
ER ARNC
EMOP
ST GE
UR
D’
2
OP
ST
OD
NO
15
T1
BS
3
P
TO
TS
16
NO
5 4
E
EMOP
RG
EN
CY
T
REE
ARNC
E
8
ST RG
D’U
OP
ST
OD
NO
5
7
ou
rg
N.
A.
S. V.
16
Page 1 6 6
c.p
. b
9
8
9
17
10
1 9401476
19 2 9115010
18 3 9190458
4 9216809
Page 1
5 9146068
6 9421499
7 9421498
8 9146126
LH Addit. Addit. RH
9 9146127
10 9199431
11 9199432
12 9260495
13 9166111
14 9199607
1
BST Label ¥15 Label

1
¥ 16 9146066
RH 9139435
10
1
1
17 9139095
1
Addit. 9139436 18 9421746
1
LH / RH 9139495 19 9102087
1
10 d
1
Addit. 9139496
1 Index C: item 19 added
1
R
Date: Index
Dec. 2001 A B C
BST 10 ILLUSTRATED PARTS LIST
10d DOOR
Drawing ref.:
Supersedes: Superseded by:
14 B 14
4 / 15
BST10-d Green LED
Red LED
Label instead of screened plate
From S.N. 02.01.4.1985 onwarads 9146260 Switch for
Bourg Suction Tower
1 9146262 Green cap only
BST10-d
2 9130073 Green LED
3 9146261 Red cap only
BOURG COLLATOR 4 9130016 Red led
B o u r g S u c t i o n T o we r 5 9146323 Grey cap (2 holes)
6 9146006 Emergency stop knob
6 7 7 9146068 Emergency stop switch
B OUR G COLLA TOR 8 9146266 Grey cap (1 hole)
STOP 9 9146267 Grey cap (no hole)
3
EMERGENCY
STOP
NOTSTOP 10 9130023 1 digit display
11 9146126 Knob
1
12 9146127 White cap for knob
9 13 9162034 Potentiometer
CALIBR. JAM
MISS
DOUBLE 4
EMPTY
14 9422249 PCB assy (with components) since S.N. 02.01.4.1579
Screened plate
2 8 Caution: does not fit previous model of door
BST 10
Supersedes:
EXCL. MOT. AIR.

From S.N. 02.01.4.1579 up to 02.02.4.1984
9139435(GB) adhesive label (BST 10)
2 4 5 EMERGENCY NOTSTOP
9139495(GB) adhesive label (BST 10d)
10d
STOP
4 / 16
SET COUNTER | PRESET + QTY
10 9219189-C or -X Screened plate only (GB)

ENTER 7 8 9
NOODSTOP
ARRET
D’URGENCE 9219190-C or -X Screened plate only (D)
9219191-C or -X Screened plate only (F)
E D
CLEAR 4 5 6
E D
Superseded by:
0 1 2 3
1 9146105 Green button (LED included)
CONTROL PANEL
2 9130075 Green LED
R S
28 mm
SELECT TOTAL PRESET INSERT OVERL. SKIP
3 9146219 Red button (LED included)
4 9130074 Red led
P E
PREF. PROG
5 9146227 Grey button (for 2 LEDs - old style)
2 8 Up to S.N. 02.01.4.1578 6 9146006 Emergency stop knob
R
PROGRAM
S U
7 9146068 Emergency stop switch
JUMP CLEAR
8 9146192 Grey button (for 1 LED - old style)
Date:
Drawing ref.:
EMERGENCY NOTSTOP
STOP
9 9146191 Grey button (without LED - old style)
June 2000
10
ARRET
10 9130023 1 digit display
11 9146126 Knob
12 9146127 White cap for knob
11 12 13 13 9162034 Potentiometer
14bis
A B
Index
14 9421482 * PCB assy (with components) up to S.N. 02.01.4.1578

c.p. bourg S.A.
N.V.
14 70.04.111.000.96 Screened plate only (GB)
13 mm
70.04.111.000.95 Screened plate only (D)
* 9421482 is no longer available
1 9430937
2 9150015
3 9216701 20
4 9111013
5 9111043 18
6 9216712
7 9166210 17
8 9200551
9 9166164 19
10 9135036
11 9260781
21
12 9260863
13 9216710
14 9190561
15 9190099
16 9260832 9
18
17 9260787
18 9172171
17
7
19 9402322 (CD width)
9401746 (old style)
20 9403718 (Long-option)
21 9221794
2
11
6 13
12
10
14
1 8
2
16
15
5
3
4
0
T1
BS
TOP
NOTS
Y T
GENC ARRE
1 ENCE
EMER
STOP D’URG
STOP
NOOD
1
Index E: Item #21 added
1 R
Date: Index
1
February 2003 A B C
BST 10 LOADING TRAY LIFTING /
D E
10d LOWERING DEVICE
15
4 / 17
O
1 15 16 B
S
O
L
E
14 T
E
7 17
2
8 18
6 13
1
F
9
1
OF
ON
1
12
OFF
3 ON
4
10
4 / 18
1
1
1
1 7003046000 (3x)
2 7003034000 (3x)
5 3 9199740 (4x)
0
BS
T1
4 9421678
5 9431057 (assembly)
9151101 (motor only)
9120027 (capacitor 2 F)
6 9104034 (2x)
7 9401669
8 7007121000 11
9 9217200
10 9124029 (0.5A) Jogger unit assembly option 9.583.026
11 9421679 Suitable for R.H. main towers up to S.N. 02.02.4.2315
12 9146200 Index D: change of items # 18.
Date:
R Index
13 9146206 Dec. 2000
14 9200992 A B C
BST 10
ILLUSTRATED PARTS LIST D
15 9260292 IN BUILT JOGGER
16 9108029 10cd (UPSIDE / DOWN RECEPTION)
OFF
ON
17 9260293 Supersedes: Superseded by: Drawing ref.:

16 C 16
18 9412267 (assembly)
Adjust the height of 6 so as to put the top of 5 in contact with upper suction belts to diminish the risk of
double sheet feeds (A.M. BSTN 111)
1 9401752 (on request)
2 9401454
3 9260837
For narrow sizes only. 4 9401753 (on request)
(Old style item 7 with 2 5 9260794
nozzles only) 5 6 9202957
7 9261436
6 8 9200884
4 9 9260883 (black BST10)
9261337 (green BST10d)
10 9190009
3
bin X (mm)
7
1 3
2 0
3 0
4 0
8 5 0
6 0
7 0
8 0
2 9 0
1
10 5
Drop shutter
( for lightest sheets
in mixed stock )
10
0
T1
BS
MORE
BLAST
1
9
STOP
NOT
ET
NCY
ARRCE
1 RGE
GEN
EME
STOP D’UR
P
DSTO
NOO
LESS
1
BLAST
1
1
Starting with TAG 6 (S.N. xxxx.4.2803)
Index B: specific position of 9 onto 8
R
Date: Index
July 2002 A B
BST 10 ILLUSTRATED SPARE PARTS LIST
10d TOP SHEET SEPARATION / AIR BLAST
A 17
4 / 19
1 9216953
2 9412521
3 9190437 belt
4 9221954
5 9260783 2
9412272
6 9175081
7 9135004
8 9412108
9 9200734
10 9175040 1
11 9260843 13
12 9117011
13 9126150
14 9137021
15 9240174 Turn notch down
16 9412109 assy
17 9421497 assy
18 9221961
3
4
5 16
6 14 13
6
7 Clutch
17 8
9
11
9
15
10
18
12
Collar inwards: top pulley only

13 Collar outwards: next 9 pulleys
R
Date: Index
december 1999 A B C
D E
BST 10
10d BELT TRANSMISSION
18
4 / 20
Index BST (10d / CD)
Illustrated Illustrated
Part # Page Item Recom. Part # Page Item Recom.
9102087 15 19 9126352 11 10 DUAL

9103020 1 G 9126353 11 10 DUAL
9103020 5 5 9126361 6 50 DUAL
9104034 16 6 9126434 13 17
9104107 12 13 9127001 3 22
9107004 2 11 9127043 13 4
9108029 16 16 9127200 16 9
9111013 15 4 3 9130016 2 7
9111043 15 5 3 9130016 14bis 4
9115010 14 2 9130023 14bis 10
9116012 4 9 9130023 14bis 10
9117003 10 7 9130073 2 5
9117011 18 12 9130073 14bis 2
9117013 7bis 7 9130074 14bis 4
9117013 7bis 18 DUAL 9130075 14bis 2
9117026 12 8 9130086 2 6
9120027 16 5 9135004 18 7
9120141 5 11 9135036 15 10
9120206 5 3 9135040 12 14
9121088 3 5 9136068 13 1 2
9121193 1 9 9136068 9 26 DUAL
9121404 5 9 9137021 12 3
9121671 1 5 9137021 18 14 2
9124008 1 6 24 9137021 6 51 DUAL
9124008 5 13 9139095 2 8
9124019 1 6 24 9139095 14 17
9124019 5 12 9139103 12 11
9124019 5 14 9139435 14
9124029 16 10 9139435 14bis
9126059 3 15 3 9139436 14
9126062 4 6 1 9139495 14
9126129 6 48 DUAL 9139495 14bis DUAL
9126148 12 1 2 9139496 14
9126149 12 2 2 9140002 7bis 6
9126150 18 13 2 9140002 7bis 20 DUAL
9126154 8 19 1 9140007 9 25 DUAL
9126162 7 10 DUAL 9146006 14bis 6
9126162 11 11 DUAL 9146006 14bis 6
9126165 10 12 9146066 14 16
9126169 6 11 2 9146068 14 5
9126171 10 16 9146068 14bis 7
9126171 7bis 11 9146068 14bis 7
9126350 11 16 DUAL 9146088 2 3
9126350 6 40 DUAL 9146105 14bis 1
9126351 6 49 DUAL 9146126 14bis 11
17/10/03
4 / 21
9146126 14 8 9166111 14 13
9146126 14bis 11 9166164 15 9
9146127 14bis 12 9166210 15 7
9146127 14bis 12 9166212 9 4
9146127 14 9 9166214 8 20
9146185 1 13 2 9166214 10 3
9146185 5 16 9166252 9 11 DUAL
9146191 14bis 9 9167004 5 4
9146192 14bis 8 9169087 1 F
9146200 16 12 9169907 1 F
9146206 16 13 9169907 5 17
9146219 14bis 3 9172171 15 18
9146227 14bis 5 9172172 8 11
9146251 2 1 9172172 11 3 DUAL
9146252 2 2 9172172 7bis 1
9146260 14bis 9175001 6 2
9146261 14bis 3 9175001 6 9
9146262 14bis 1 9175001 10 7
9146266 14bis 8 9175001 7 17 DUAL
9146267 14bis 9 9175003 6 7
9146323 14bis 5 9175003 10 11
9150015 9 6 2 9175003 11 8 DUAL
9150015 15 2 9175027 4 8
9150046 1 11 2 9175040 18 10
9150059 3 4 9175040 6 46 DUAL
9151055 4 1 9175040 7 14 DUAL
9151082 4 1 9175081 8 4
9151101 16 5 9175081 18 6
9151108 1 4 1 9175081 7bis 8
9157003 3 30 9178006 1 14
9162034 14bis 13 9182038 5 8
9162034 14bis 13 9190009 17 10
9164024 5 15 9190099 15 15
9165004 12 10 9190437 18 3
9165020 12 12 9190458 14 3
9166003 3 6 9190560 6 5
9166014 3 26 9190560 12 18
9166014 10 5 9190561 15 14
9166015 3 24 9199360 4 3
9166020 3 9 5 9199431 14 10
9166055 9 19 DUAL 9199432 14 11
9166062 8 3 9199448 13 8
9166094 8 3 9199585 1 K
9166094 7bis 4 9199607 14 14
9166094 7bis 19 DUAL 9199740 16 3
17/10/03
4 / 22
9199759 8 1 9212644 3 20
9199761 8 15 9212718 3 8
9199762 1 8 9212719 3 7
9200341 6 35 9213245 4 4
9200341 7 5 DUAL 9213949 4 5
9200550 6 3 9216701 15 3
9200551 15 8 9216710 15 13
9200558 9 5 9216712 15 6
9200559 9 2 9216738 1 2
9200570 9 1 9216740 6 36
9200582 12 19 9216744 1 1
9200599 9 9 9216792 8 16
9200658 12 9 BST 10 9216793 8 17
9200670 10 14 9216809 14 4
9200676 10 9 9216953 18 1
9200682 10 17 9216977 10 8
9200734 18 9 9217003 4 2
9200884 17 8 DUAL 9219402 9 20 DUAL
9200932 8 7 9219621 6 38 DUAL
9200992 16 14 9219739 6 37 DUAL
9201221 8 6 9220757 3 28
9201222 8 9 9220758 3 23
9201255 8 6 9220759 3 19
9201258 8 7 9221059 3 12
9201696 1 7 9221794 17 21
9201800 11 6 DUAL 9221954 18 4
9201801 10 17 9221956 13 2
9201802 10 14 9221959 4 7
9201803 10 9 9221961 18 18
9201893 8 9 9221961 4 11
9201893 7bis 5 9221969 3 13
9201936 11 14 DUAL 9221970 3 10
9202402 9 21 DUAL 9221982 6 8
9202412 9 23 DUAL 9221984 6 10
9202413 9 22 DUAL 9221984 10 15
9202420 9 13 DUAL 9221985 6 12
9202421 9 16 DUAL 9222008 6 17
9202425 7bis 17 DUAL 9222281 7 7 DUAL
9202511 6 45 DUAL 9222281 11 17 DUAL
9202511 7 15 DUAL 9222298 8 13
9202957 17 6 9222298 10 2
9210062 3 25 9222298 11 2 DUAL
9210079 3 16 9222298 7bis 3
9211816 9 8 9222340 11 15 DUAL
9211816 12 7 9222357 3 37
17/10/03
4 / 23
9222358 3 38 9260847 11 12 DUAL

9222407 7 13 DUAL 9260847 10 13
9222416 6 47 DUAL 9260863 15 12
9222588 12 5 9260883 17 9
9230354 9 18 DUAL 9260971 6 1
9240172 9 7 9260971 7 16 DUAL
9240174 18 15 1 9261019 11 13 DUAL
9240174 4 12 9261036 9 14 DUAL
9240181 3 11 9261037 9 15 DUAL
9260019 9 12 DUAL 9261080 7bis 9
9260020 3 32 9261080 8 5
9260030 3 29 9261221 11 9 DUAL
9260292 6 34 9261324 9 24 DUAL
9260292 16 15 9261337 17 9
9260292 7 3 DUAL 9261436 17 7
9260293 6 14 9400543 3 17
9260293 16 17 9401454 17 2
9260293 7 2 DUAL 9401456 6 4
9260495 14 12 9401467 1 12
9260617 6 33 9401476 14 1
9260617 7 4 DUAL 9401481 5 1
9260678 10 4 9401542 8 2
9260781 15 11 9401669 16 7
9260782 10 6 9401746 15 19
9260783 18 5 9401752 17 1
9260784 12 4 9401753 17 4
9260787 15 17 9401836 3 14
9260790 3 1 9402226 8 2
9260791 9 3 9402321 6 39 DUAL
9260793 12 16 3 9402321 7 6 DUAL
9260794 17 5 9402322 1 3
9260798 8 18 9402322 15 19
9260798 11 5 DUAL 9402871 7 11 DUAL
9260799 8 14 9403718 15 20
9260799 10 1 9404438 7bis 14 DUAL
9260799 11 1 DUAL 9410808 3 21
9260799 7bis 2 9411527 6 Assy
9260799 7bis 15 DUAL 9411893 1 10
9260827 6 6 9411897 12 3
9260827 10 10 9412001 4 10
9260827 12 17 9412006 7bis 10
9260831 3 3 9412033 6 15
9260832 15 16 9412034 7bis Assy
9260837 17 3 9412046 8 Assy
9260843 18 11 9412053 10 Assy
17/10/03
4 / 24
9412054 10 18 9421523 2 11 2 BST 10

9412055 10 19 9421533 1 5
9412108 18 8 9421548 1 B
9412109 18 16 2 9421550 1 A
9412112 13 3 2 9421554 1 K 1
9412267 16 18 9421586 1 B 1
9412272 18 Assy 9421657 1 E
9412272 12 21 9421663 5 2
9412303 6 Assy 9421678 16 4 BST 10
9412444 7bis 16 DUAL 9421679 16 11
9412476 8 Assy 9421695 1 M
9412521 18 2 9421695 2 4
9412589 1 10 DUAL 9421746 14 18
9412590 6 15 9421787 1 M 1
9412784 8 Assy 9421787 2 8
9412785 10 Assy CD 9421887 1 9
9412787 10 18 9421888 3 2
9412788 10 19 9421967 1 F 1
9413213 11 Assy DUAL 9421967 5 6 1
9413228 6 43 DUAL 9422248 1 K
9413229 9 17 DUAL 9422249 1 L
9413230 6 41 DUAL 9422249 14bis 14
9413231 6 44 DUAL 9422254 7 9 DUAL
9413303 11 7 DUAL 9422352 1 H 1
9413307 7 DUAL 9422406 1 F 1
9413307 11 Assy DUAL 9422406 5 6 BST 10
9413308 7 8 Assy DUAL 9422407 1 P BST 10
9413308 7bis 21 Assy DUAL 9422408 1 N
9413310 11 4 DUAL 9422409 1 O
9413313 11 7 DUAL 9422454 1 5
9413589 7bis 13 Assy DUAL 9422597 1 K
9413598 9 10 DUAL 9422598 1 K
9413883 14 9 9422599 1 I
9420813 1 A 1 9422600 1 C BST 10
9421090 5 10 9422606 1 K
9421296 2 10 9422607 1 C 1 DUAL
9421296 12 6 1 9422608 1 I 1
9421482 14bis 14 9430937 15 1 1 DUAL
9421491 1 H 1 9430994 6 13 1
9421497 18 17 9431057 16 5
9421498 14 7 9431058 3 Assy
9421499 14 6 9431060 3 31
9421510 1 D 1 9431103 12 Assy 1 DUAL
9421510 1 J 9431140 3 Assy DUAL
9421510 13 7 9431144 4 Assy 1
17/10/03
4 / 25
9431195 5 7 1 9219190-X 14bis

9431288 2 9 2 9219191-C 14bis
9431617 6 18 1 9219191-X 14bis
9431631 2 11 9219620-X 7bis 22 DUAL
9431867 6 42 DUAL 9219621-X 7bis 12 DUAL
9583026 16 Assy 9219703-X 7 1 DUAL
7003034000 16 2 9219714-X 7 12 DUAL
7003046000 16 1 9431678-X 1 15
7007121000 16 8 9431887-X 7 DUAL
700411100095 14bis 9432329 12 Assy
700411100096 14bis 8 8
9219189-C 14bis 8 12
9219189-X 14bis 8 10
9219190-C 14bis 8 10
4 / 26 17/10/03
4 / 27
5 - Diagrams
Block diagram (BST 10 & BST 10d) . . . . . . . . . . . . . . . . . . . . . .5 / 2

Wiring power supplies (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . .5 / 3
Wiring power supplies (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . .5 / 4
Wiring power supplies (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . .5 / 5
Wiring power supplies (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . .5 / 6
Wiring: looms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 7
Wiring: looms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 8
Wiring (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 9
5 / 10
Interlock / power enable circuit (BST 10) . . . . . . . . . . . . . . . . . . .5 / 11
5 / 12
Interlock loop in main towers (BST 10d) . . . . . . . . . . . . . . . . . . .5 / 13
Interlock loop in additional tower (BST 10d) . . . . . . . . . . . . . . . .5 / 14
Finishing attachments drive board (CFS 3 and 4) . . . . . . . . . . . .5 / 15
Empty cell principle diagram and component location . . . . . . . . .5 / 16
Set output detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 17
PWM + DAC principle diagram . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 18
PWM DAC PCB layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 19
PWM +POW main motor power supply . . . . . . . . . . . . . . . . . . .5 / 20
Slave logic PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 21
BIG-PL principle diagram (pages 1/3) . . . . . . . . . . . . . . . . . . . . .5 / 22
BIG-PL component location . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 25
5
November 2001
5/1
Main tower only DOOR The interconnection of master
Rear
jog
Collating rythm
adjustment pot 1
Keyboard Delivery: * board(s) with slave boards of
additional towers is depending
Jam microswitch upon the choice made by the
Finishing Attachments operator for the split-up of the
Side jog
attachments control 2 collating line (board cut 19 )
Stitch CFS/3 - 4 3 Cell
Stop Master
Conveyer
Interlock
Emergency
Plug-up * TOWER LEFT

See specific diagram(s) Use - ignore
LH / RH info 18 SIDE Main motor
for the interlock of
multi-towers 5
Slave Slave
power Slave logic logic Tray lifting-
LEFT 7 13
4 11 lowering motor
TOWER LEFT SIDE
Slave ( 10 each ) 90V DC
RIGHT
power 24V DC
10x 6 8
DMC cell
DMC 10x 10x 12
5/2
11 Empty bin cell — 10

B.L.P. PWM
—
1
10x Air valves PWM

6 9 + power power
1
1
Feed belt R L clutch
+ DAC
9 clutches Flap solenoid
1
+
1
10x 10x 10x

1
10 1
2
L R clutch Tray limit Ream
1 Lamps switches level cell
7 16
1
Stop
8 Stop BOTTOM COMPARTMENT
1 4 K3
13
Interlock loop 12V/5V 40W
12 5
14 Power enable chopped
to logic 15 Blower Suction
17
3
24V 14
230V
19 15
120V
18
19V 90V
16
Secondary Primary R
Date: Index
DMC : Double + Missfeed Detection Feb. 2000
A B C
Transformer 17
BLP : Big Local Processor D
PWM: Pulse Width Modulator Index D: extension
BST10 (d) BLOCK DIAGRAM
DAC : Digital / Analog Converter to BST10 d Supersedes: Superseded by: Drawing ref.:
C
CFS : Contr le des Fonctions de Sortie = Finishing Attachments Control
DAC = Digital Analog Conveyer BST10 1/2
State not as described

is abnormal
ON = 24V a = flashing
OFF (running)
Local processor
( tray lifting lowering ) d = ON }
Keyboard
ON = 5V
a
CON13/1 b
c
ON = 24V
CON14/1
No meaning
ON = 12V ¥ J504/1
¥ Reset
d
EC1/1
Main motor and EC2/1 Master board
turbines control P505/1
( PWM DAC ) P508/1
P410/1
Slave logic Slave power
( Air valves ) Slave power P103/1 to bin clutches
ON = 5V to air valves
ON = 5V ON = 24V
CN7
Motor speed
ON = 5V
regulation unit J701 P310/1
P24
PWM POW
P206/J206 P21 P26 Slave logic
TOWER P23
P802/1
( DMC + bin
LEFT SIDE
clutches )
P801/1
"ON" during jog pulse
1
P27 "ON" during stitch pulse

1
J702/1
1
LEFT 1
1
2,5 A
1
1

RIGHT
1
towers, 2 relays only in add. - watch selector)

1
J33 / CN2
P33
CNT
or
CN1 P25/J25
F1 - 10A - Blowers
F2 - 4A - Motor
F3 - 10A - Sec. 24V
Index E: one LED and comment added
R
Date: Suffix
Toolless voltage presence check February 1999 A B C
POWER SUPPLIES D E
AC ➞ pilot light in main switch BST10 STROMVERSORGUNGEN
ALIMENTATIONS
24V ➞ 5 LED 12V ➞ 2 LED 5V ➞ 4 LED Supersedes: Superseded by: Drawing ref.:
D
5/3
BST10 2/2
ON/OFF
002 004
Power 009
inlet 8A
001 003
R.F. To suction pump
005 006 P25J25 J31 J32
F1
014
To blower
0V 10A pump
230V 120V 007
Wire
identification 19V 90V P23/J23 PWM
number POW
020 022 019 021 D
P29
F3 F2
10A 4A Speed
011 012 regulation unit
J24
017 018
015 016 P24
P21
J21 5 4 3 9 8 7 2 1 142 143
017 022 018 021 015 016
011 012
P1 P4 P1
J1 P3
Power M
n.b.: The electronics ASTEC 90V K1 interrupt
P2 First
shuts-off prior to fuse 5v/12v power supply 24V board tower
(chopped) for logic 023 PB
blow at output(s)
24v
J19
shorted 2,5A 9 To coil
D K2
of K2 via
12V 5V 0V Addit.
024 PB tower interlock loop
0v
J26 12V 5V 0V 0V 5V 12V J1 (see power
3 4 5 6
P26 P27 enable diagr.)
262 264
283 284 286
281 285 282 P103
1
J701 P203 J3
J702 P410/J10 1
J3 Slave power
Slave ( DMC +
12V 5V 0V 319 318 320 Slave clutches )
Logic
power
( Air ( valves ) J5
155 156 153 valves ) 1
P310 P105
P610 321
5 6 3 J10 J5
J1 12V 5V 0V 1
Slave P205 P802
3
DMC 144 J2
Logic
10x 253 CFS
( DMC +
Clutches ) 255 254 J1
EC2 4
J3 J206 P801
PWM
P303 EC1 P206
P611, DAC 4 327
313
P612, etc ...
316 310
314
317 311
315
312
256 144
258 257 C13
3 4
CON 13
Local
Processor
( tray lifting / lowering )
CON14
J5 Master board
P504
J4 3
P505
Toolless voltage presence check

AC ➞ pilot light in main switch
Index E: one LED and comment added
24V ➞ 5 LED 12V ➞ 2 LED 5V ➞ 4 LED R
Date: Suffix
February 1999 A B C
POWER SUPPLIES D E
BST10 STROMVERSORGUNGEN
ALIMENTATIONS
D
5/4
DAC = Digital Analog Converter BST10d 1/2
Condition not like described

is abnormal
ON = 24V a = Blinking
OFF (running)
Local processor
( tray lifting lowering ) d = ON }
Keyboard
ON = 5V
a
CON13/1 b
c
ON = 24V
CON14/1
No meaning
ON = 12V ¥
¥ d Reset
EC1/1
Main motor and EC2/1 Master board
turbines control P505/1
( PWM DAC )
P410/1
Slave logic Slave power Slave power
( Air valves ) to air valves P103/1 to bin clutches
ON = 5V
ON = 5V ON = 24V
CN7
Motor speed
regulation unit cut J701 ON = 5V
P310/1
PWM POW P24
P206/J206 P21 P26 Slave logic
TOWER P23 ( DMC + bin
LEFT SIDE
clutches )
P27
1
J702/1
1
LEFT 1
1
2,5 A
1
1

RIGHT
1
towers, 1 relay only in add.)

1
CN2
CNT
or
CN1 P25/J25
F1 - 10A - Blowers
F2 - 4A - Motor
F3 - 10A - Sec. 24V
Index F:BST10d boards cut + power interrupt
R
Date: Suffix
Toolless voltage presence check February 2000 A B C
POWER SUPPLIES D E F
AC ➞ pilot light in main switch BST10d STROMVERSORGUNGEN
ALIMENTATIONS
24V ➞ 5 LED 12V ➞ 2 LED 5V ➞ 4 LED Supersedes: Superseded by: Drawing ref.:
E
5/5
BST10d 2/2
ON/OFF
002 004
Power 009 9170209
inlet 8A
001 003
R.F. To suction pump
005 006 P25J25 J31 J32
F1
014
To blower
0V 10A pump
230V 120V 007
Wire
identification 19V 90V P23/J23 PWM
number POW
020 022 019 021 D
P29
F3 F2
10A 4A Speed
011 012 regulation unit
J24
017 018
015 016 P24
P21
J21 5 4 3 9 8 7 2 1 142 143
017 022 018 021 015 016
011 012
P1 M
P4 P1
J1 P3
Power
n.b.: The electronics ASTEC 90V interrupt J19
5v/12v power supply P2
shuts-off prior to fuse 24V board
(chopped) for logic 023 PB 6 To interlock
blow at output(s) K3
24v loop
shorted 2,5A D
(see power
12V 5V 0V PB
024 enable diagr.)
0v
J26 12V 5V 0V 0V 5V 12V J9
3 4 5 6
P26 P27
262 264
283 284 286
281 285 282 P103
1
J701 J3
J702 Cut
Slave power
( DMC +
12V 5V 0V clutches )
P410/J10
P203
1
Slave J5
155 156 153 319 318 320 J3 1
Logic P105
P610
5 6 3 ( Air Slave 321
J1 power
valves ) P802
DMC ( valves ) 3
P310 J2
10x J10 CFS
12V 5V 0V J5
1
Slave P205
Logic 253 144
( DMC + 255 254
P611, Clutches ) EC2
P612, etc ... J206
PWM
J3 EC1 P206
DAC 4
P303
313
316 310
314
317 311
315
312
256 144
258 257 C13
3 4
P505 J5 CON 13
Local
Processor
( tray lifting / lowering )
CON14
Master
board
Toolless voltage presence check

AC ➞ pilot light in main switch Index F:BST10d boards cut + power interrupt
24V ➞ 5 LED 12V ➞ 2 LED 5V ➞ 4 LED R
Date:
February 2000
Suffix
A B C
POWER SUPPLIES D E F
BST10d STROMVERSORGUNGEN
ALIMENTATIONS
E
5/6
Emergency stop
DAC = Digital Analog Conveyer J3/J3
PL = Local Processing DMC CP
PWM= Pulse Width Modulation J2/J2
Empty
4
3
2
CON5/5 CON3/5 1
ON
CON4/5
CON2/5
P610 ➞ P619
CON1/1
CON11/1
CON17/1
CON16/1 Keyboard
CON12/1 CON6/5 J2
Local processor
( tray lifting CON7/1
CON13/1 CON8/1 J2 Pot ( interval
lowering ) CON9/1
CON10/1 between sets )
CON14/1 CON15/1
EC6/1
P503/1
EC5/1
EC1/1 EC4/1 P504/1
Main motor and
Master board
turbines control EC2/1 P409/1
P204/19
P406/1
( PWM DAC ) EC3/14
P205/1 P505/1
P410/1 P506/1 P508/1

P203/1
Slave logic P403/1
( Air valves ) Slave power P507/1
P401/10 P405/1 to air valves P104/1
P402/1 P105/1
CN6
P404/1 P103/1 Slave power
Motor speed P704/J704
CN7 to bin clutches
PWM POW
P310/1 P309/1
P24 P303/1
J701 Slave logic
P206/J206 P21 P26 P301/1
P803/1 ( DMC + bin
P302/1
TOWER P23 clutches )
LEFT SIDE P304/1
P802/1
P706
P22 P801/1 J706
1
P19
1
P27 J702/1
1
LEFT 1
1
( power intermediate )
1
5V/12V chopped power board
1
( with 2A fuse ) - ASTEC
P705
1
Power interrupt board ( with 4 relays

RIGHT
J705 1
in first towers ) ( 2 relays only in

CN2
1
additional - watch selector )

J33 / CN2
P33
J703/15
J30
Receptacle for
Umbilical cord from 1
2
next tower or last P25/J25 3 CN2
tower terminal plug 4
5
Soldering side
Power ON / OFF 6
Transfo 7
Radio filter
Power inlet Fuses A
BC
D
E
R
Date: Index
FEB. 1994
WIRING : LOOMS
BST 10 VERDRAHTUNG : KABELBA ME
CABLAGE : BOTTES
5/7
Where do the wires go to? - Read number and connector name of the wire you want to follow.
- The chart and the drawing show where its loom ends.
- Look for the opposite end of the same wire.
- Lesen Sie die Nummer des Kabels und den Namen der Steckverbindung,
Wie verlaufen die Kabel? aus der das Kabel kommt.
- Die Auflistung und die Zeichnung zeigen, wo das Kabel endet.
- Suchen Sie dort nach dem selben Kabel mit der gleichen Nummer.
Keyboard Recherche du parcours d’un fil.
J1 / Flat J1 / Master - Lire son num ro et le nom du connecteur d’o il part.
J2 / Interval pot - Le tableau et le dessin montrent o arrive la botte
dont il fait partie.
Master board - Chercher le fil qui y porte le m me num ro.
Local Processor ( tray lifting - lowering )
J1 / Flat J1 / Keyboard
J2 / - CON1 / C1 Tray up/down cell ( bin 1 )
J3 / P503 P801 / J1 CFS board CON2 / C2 Tray up/down cell ( bin 2 )
J4 / P504 P801 / J1 CFS board CON3 / C3 Tray up/down cell ( bin 3 )
P301 / J1 Slave DMC ( logic ) CON4 / C4 Tray up/down cell ( bin 4 )
J5 / P505 P503 / J3 Slave DMC ( logic ) CON5 / C5 Tray up/down cell ( bin 5 )
J6 / P506 P301 / J1 Slave DMC ( logic ) CON6 / C6 Tray up/down cell ( bin 6 )
P401 / J1 Slave DMC ( logic ) CON7 / C7 Tray up/down cell ( bin 7 )
J7 / P507 Turning over switch CON8 / C8 Tray up/down cell ( bin 8 )
Jam switch CON9 / C9 Tray up/down cell ( bin 9 )
J8 / P508 P19 / J19 Power interrupt board CON10 / C10 Tray up/down cell ( bin 10 )
P105 / J5 Slave DMC pow. board CON11 / C11 Bin motors # 1➞ 5
P705 / J705 Jam detect switch CON12 / C12 Bin motors # 6 ➞ 10
CN2 / CN1 from next tower CON13 / C13 P206 / J206 - P205 / J5 Slave Power
J11 / - CON14 / C14 EC2 / EC2 PWM-DAC
J12 / - CON15 / C15 EC3 / EC3 PWM-DAC
CON16 / C16 Up/down limit switches # 1➞ 5
Slave Power ( DMC + clutches ) CON17 / C17 Up/down limit switches # 6➞ 10
J1 / Flat J8 Slave Logic ( DMC + clutches ) Slave power (Air valves )
J2 / Flat J7 Slave Logic ( DMC + clutches )
J3 / P103 P27 / J1 Power interrupt board J1 / Flat J8 Slave logic ( air valves )
J4 / P104 Clutches solenoids J2 / Flat J7 Slave logic ( air valves )
J5 / P105 P802 / J2 CFS board J3 / P203 P27 / J1 Power interrupt board
P508 / J8 Master board J4 / P204 Air valves
J5 / P205 J206 / P206 - C13 / CON13 LP
Slave Logic ( DMC + clutches )
J1 / P301 P504 / J4 Master board Slave Logic (Air valves )
P506 / J6 Master board J1 / -
J2 / P302 J703 ( connector bar ) J2 / P402 J703 ( connector bar )
J3 / P303 P505 / J5 Master board J3 / -
J4 / P304 P610 ➞ 619 / J1 DMC boards J4 / -
J5 / - J5 / -
J6 / - J6 / P406 EC3 / EC3 PWM DAC board
J7 / Flat J2 Slave Power board DMC J7 / Flat J2 Slave power valve
J8 / Flat J1 Slave Power board DMC J8 / Flat J8 Slave power valve
J9 / P309 J702 ( connector bar ) J9 / P409 J702 ( connector bar )- Tacho
J10 / P310 P26 / J26 Astec chopped J10 / P410 EC2 / EC2 PWM DAC
J702 ( con. bar )- P26 / J26 Astec
CFS board
J1 / P801 P503 / J3 Master board PWM DAC
P504 / J4 Master board EC1 / -
J2 / P802 P105 / J5 Slave DMC Power EC2 / EC2 C14 / CONN14 LP
P706 / J706 - P19 / J19 Pow.interr. P410 / J10 Slave logic ( valves )
J3 / P803 CN7 ( to finishing attachements ) EC3 / EC3 C15 / CON 15 LP
F1 CN6 Rear jog solenoid P406 / J6 Slave logic ( valves )
F2 CN6 Rear jog solenoid EC4 /
EC5 / EC5 P33 / J33 Turbines
Power interrupt ( relay ) EC6 / EC6 P22 / J22 - P29 / EC5 inside speed
regulation unit
J1 / P27 P203 / J3 Slave power valves
P103 / J3 Slave DMC power R
Date: Index
J19 / P19 J706 / P706 - P802 / J2 CFS board FEB. 1994
P508 / J8 Master board WIRING : LOOMS
CN1 on umbilical cord BST 10 VERDRAHTUNG : KABELBA ME
CN2 from next tower CABLAGE : BOTTES
Conveyer locking switch Supersedes: Superseded by: Drawing ref.:
CN7 ( to finishing attachments )

5/8
10 x DMC BOARD
J3 DMC emitter - receiver cell
J2 empty cell KEYBOARD

Trays lifting / lowering 610 619
¥
BLP
206
C11
C15
¥
C12 ¥
C16
1
C13 ¥ 1
¥
1
¥
C14 1
¥
¥ 1
C15 ¥ 1
¥ 511
¥ MASTER
BOARD
1
¥
PWM ¥
DAC ¥ 1
503
EC1 EC6 -Main motor ¥
-Turbine
EC5
EC2
EC4
¥
EC3 ¥ ¥ 504
¥ ¥
408 407
410 ¥
505
SLAVE 507
403 LOGIC
¥
401 402 404 405 J19 506 508
AIR VALVES
K4 K3 ¥ 104
SLAVE
K2 K1 105
POWER
103
204 ¥ ASTEC 5/12v
SLAVE J1 power supply 101 102
POWER 205
POWER DMC
203 ENABLE CLUTCHES
201 202 ¥ ¥
803 308 309
801 802 310 SLAVE
CFS / 3 303 LOGIC
302 305
301 304
DUAL ONLY 803

¥ J5
801 802 J3 ¥
¥ MASTER
J9 ENABLE
254 J12 J19 CFS / 4 K1
255 K1 K2 804 J4
CUT ¥ 253
J4
¥ R
Date: Index
K3 April 2000
J1
256 WIRING
J2 J1 BST10d
257 Supersedes: Superseded by: Drawing ref.:
LINE SPLIT-UP POW. ENABLE
258
5/9
5 / 10
+
AGR-T From BST S.N. 02.01.4.1004 and up
or 3 & 10 are shorted inside plug Any of next actions on any finishing unit
TD-T of umbilical cord since: 24V
— Unit switched off 0V
- AGR S.N. 21.20.4.0368 — Stop or emergency stop
- TD S.N. 24.21.4.0280 — Perspex covers missing or lifted
- CC/Jog-T S.N. 29.30.4.0205 — Handwheel engaged 1 J19
Umbilical — Transfer or delivery tray missing 1
cord — TD trolley fully down K2

— TR chips collector missing K4
Part of BST10 Cl.
results in : — Collator disabled
STD. equipment — Display of "ACC"
Valves
1 10 3 1 10 3 ADD
To plug up for J1 K1
delivery into BT-J or BDF Main PB1
K3
PB2 FIRST
motor
PB3
PB4 9421967 Led
24V here; collator is disabled, ACC is displayed
0V here; collator is enabled
CN7 1 10 3
Power enable board
Conveyer locking
6 1 7 10 11
ackowledgment switch
+ 24V
Emergency
0V stop
Main
First
BST10 5 Clutches
0v
K4 6 Valves
Readiness J1
1
K2
of attachments
1
+ K1
J19 K3
1
90
Software 1
Main
motor 1
9 3 8 12 13 4 5 1
Conv. Clutches 1
Master
board 1
Emerg. CNT 1
CN2
7E 3E 5E 1E 1
CN1 CN1
Umbilical cord CN2
6 1 7 10 11
From next
Local + 24V BST10
0V
Next
BST10 5 Clutches
6 Valves CN7
Main Motor
No relays K2 J1
in
receptable K1
J19 Power enable board
90 K
1
J L
Main H F
G
3
motor
5 CN1 = CN2 = CNT
9 3 8 12 13 4 5 A
7
Conveyer 24V here; collator is enabled E
locking 0V here; collator is disabled
SECU is displayed Index F: up to date version
Emergency R
Date: Index
stop Janu. 2001 A B C
CN2 Power enable circuit D E F
7E 3E 5E 1E BST 10 Interlocks + attachment readiness
CNT Supersedes: Superseded by: Drawing ref.:
(or CN1 of umbilical cord of next tower) E
5 / 11
5 / 12
* Important: Plugging this connector in the L.H. main tower as well, in violation to this instruction, would resultin:
¥The disabling of the safety devices in its additional tower(s) without the operator being notified.
¥The undesirable interconnection of the power supplies of the L.H. an R.H. master towers
Readiness of * Shorted in harness to plug-up with
finishing jogger only Next additional tower (to the left of this main)
Front connector from C/C-TDT - In R.H. main
attachment to plug-in in R.H. (if single tower)
Software or AGRT 113 CUT
main tower only - In L.H. main Umbilical cord n.o
191 193 3 10 3 10 (always) Shorted in the
tower where
Slave CNT 112 cut is activated
K1 K2 3E 5E 3E 5E plug CN1 n.c
43 44 CUT
Faston 1910 410 49
3 10 3E 5E K3 0v
Local 196 42 212 198 45 47 CN2 1911 194
CN7
+ 24v 112
LD3 114 Clutches / Valves Local 24 v =
green
Umbilical LD1 LD2
cord yel red
7E 3E Main motor Local 90 v

TOWER LEFT SIDE
CN1
In L.H. main tower only
CN2 7E LD3
Next tower to the right 3E J9 "ON" for
addit.
K1 + K2 OFF
5 / 13
J19 GREEN
1
1
K1 K2
LD1
LD1 CUT Coils in 1
"ON" for
parallel K3 ON
+ 24v IN YEL
CUT 1
K3
1
J4 1
LD2
J1 1 Local
K3 K5 1
24v
0v RED
Front J1
connector 1
CN1
J2 1 Power enable 9.422.406
K4 K6 in L.H. main 1
tower only to deflector

clutches 9.421.887 (Plug up) BT J
Interlock loop
Line split-up 9.422.408 (Cut) ¥ 1
interrupted (K3 off)

¥ to Jam
cell 1
C/C
results in tower(s)
Use-ignore left end cell and jam signals
¥ TD-T disabling and display
1 1 1 ¥
J3 J2 J4 CN2
AGR-T (R.H. only) of "SECU"
CN7
K1 K2 ¥
J7 ¥
9.422.454 R
Date: Index
CNT March. 2001
1 1 1 or INTERLOCK LOOP IN
J6 J1 J5 from next L.H.
CFS4
BST10d MAIN TOWERS (L.H or R.H)
(in L.H. main tower only) 9.422.407 CN1 tower (if any) Supersedes: Superseded by: Drawing ref.:
Next (main or Next (main or addit.)
Umbilical cord of L.H. tower to the right
addit.) tower Cut CN1
plug tower (if any) Umbilical
1912 213 5E 5E
CN2 CN1 113 cord
Receptacle of Umbilical cord 112 3E 5E CN2 CN1 CN2
+ 3E 3E 212 1910 198 410 45
R.H. tower to R.H. tower 3E 5E K3 0v
CN1 CN2 1911 194/5
Umbilical cord of
+ 7E 7E CNT 3E 5E
L.H. tower (if any) 199 196 214 Clutches / Valves Local 24 v =
receptacle To plug up when LD1 LD2
n.b. the collating line is split to there is no further yel red
No local 24v in interlock loop the right of the tower where the tower to the left
Main motor Local 90 v
relay "cut" is attracted
LD1 CUT Coils in

parallel
CUT TOWER LEFT SIDE
1
LD3
J4 J9
K3 K5
J1 1 J19 GREEN
1
J2 1
K4 K6 1
not not
used used LD1
9.422.408 (Cut)
1
"ON" for
5 / 14
K3 ON
YEL
1
K3
CN1 = CN2 = CNT 1
1 1 LD2
2 Local
3 24v
1
4 3 RED
5
6 1 J1
7
A 1
Power enable 9.422.406
BC CN1
D 5
E 1
7 CUT3 CUT1
To next Deflector Additional
(R.H.) tower ¥ clutches
1
L.H. R.H
master master
Connector SYMBOL 1
CN2
P
¥
R
Date: Index
J 9.422.454 October 2000
PCB CNT INTERLOCK LOOP (TRANSIT)
From next
BST10d IN ADDITIONAL TOWER
CN1 Supersedes: Superseded by: Drawing ref.:
L.H. tower (if any)
- Upon operator’s request (STOP in menu PREF), CFS 4 (on BST10d only) delays
stop demand coming from the attachment, for 40 seconds prior to fully stop the tower.
This allows for immediate job resuming after set recovery. Slave power
24V 0V
J51 J192
3 2 J2 To from
J3 attachment
CN6
0V
1 F1 - 1 1 5
-
Rear jog D1 +
solenoid
LD1
24V
Green
2 F2 2 9
Side jog
J3 control
Opto
4 2 - TR1
TR2
coupler 3 1 TR3
LD3
MASTER Red
BOARD 1 3 -
Opto
3 4 + LD2
24V
Green
coupler 4 5 3 8
STITCH Stitch
control
2 6 4 4 1
J4 J1 CN7
¥ J4 2 3 4
Slave logic
DMC 5 3 ¥
NOT YET ON To power High = attachment

CFS 3 BOARD enable not ready
J191
F2 F1
LD1 LD2 LD3
Step STOP in
menu PREF ¥ J3
1
40 sec.delay J1 1
ON
Jog Stitch
before tower
J2
pulse 1
pulse
shut off 1 0v
From
1
No jog No stitch Immediate TR1

OFF slave
pulse 1pulse tower shut off power
24v
1
ZD R4
R1
R3
1
R2 To power
J3 enable board
1 Green Green Red J191
1
J4 ¥
1
Master board LD2 LD1 LD3

¥
1
J4
1
Slave power board TR3 1
to DMC+ clutches CFS 4
TR2 ONLY
CN7to - from
finishing RELAY
attachments
Index C: function of the LEDs

R
Date: Suffix
Nov. 2001 A B C
CN6 FINISHING ATTACHMENTS
CFS 3/4
BST10 (d) DRIVE BOARD (CFS 3 and 4)
Supersedes: Superseded by: Drwg. : CFS 3 / 9421491
Power
enable board
B CFS 4 / 9422352
5 / 15
LED
TR
R1 470‰ 9421296 assy

C1 10 /35V Tant
LED
P2
a k ORA 4
e BLK
c TR GRY
BRN 1
R2 220K‰
P2
R2 220K‰
BRN 2
GRY 3
TR From emitter
of lower next bin
BLK 1 0V
C1 10 /35V Tant
LED
ORA 4 12V
R1 470‰
To receiver
of upper next bin TOP D.M.C.
4 1
4 3 2
3
2 2 J2 3
ON
1
1 4
ON OFF
emitter
receiver
Trouble shooting
The availability of a separate detector assembly to facilitate
an eventual fault finding is strongly recommended because:
- the transcient working of the phototransistor is not measurable
BS
T1
0
- the access to the boards requires some disassembling and their
1
wires are too short to swap them

TOP
NOTS
- the radiated beam is not visible (a comon penlight is a pratical

Y T
GENC ARRE
1 ENCE
EMER
STOP D’URG
STOP
NOOD
substitute for the LED to individuate whether the emitter or the

1
receiver is to incriminate).
1
Index C: Addition of trouble shooting

1
R Date: Index
August 1997 A B C
BST10 PrincipleEMPTY BIN DETECTOR

diagram and component location
B
5 / 16
TP1 TP2
wht 1K gry
OP803
2n2
LD271
K 2M
BC547
27K
blk blk
K
9430994 9431617
e 2M
wht K A b c blk
b
e
blk c gry
2n2
BC547
Emitter Receiver Voltage at:

condition condition TP1 TP2
Illuminated ~
~ 1V ~
~ 1,5V
Radiating
Blacked out ~
~ 1V ~
~ 11V
Spent Indifferent 0V ~
(or shorted) ~ 11V
Breakdown Indifferent 12V ~

~ 11V
(open)
Indifferent Breakdown Any V 12V
(open)
9430994
9431617
Index A: output receiver ➞ output detector

R Date: Index
Dec. 1996 A
SET OUTPUT DETECTOR
Adjustment available
BST10 Principle diagram and layout
from BST10 S.N. 02.01.4.1201 onwards
5 / 17
5 / 18
5 / 19
LEFT
TOWER LEFT SIDE

RIGHT
¥
Motor speed
regulation unit
PWM POW
9421657
P24 9421195 (assy)
P23
J24 ( to main motor )
FROM
PWM DAC J23
BOARD
125 s
(8 KHz)
min
SPEED
MAX
Index E: Twin IRF748

Applicable to BST10 from 02.01.4.0320 onwards. ( TAG 38 )
PWM : Pulse Width Modulator R
Date: Index
POW : Power Nov. 1997
A B C
DAC : Digital / Analog Converter MAIN MOTOR POWER SUPPLY D E
BST10 PWM + POW
D
5 / 20
TOWER LEFT SIDE
7 1
R
Date: Index
5 Dec. 1996 A B
SLAVE LOGIC PCB
BST10 Layout
9421717 / 18
5 / 21
5 / 22
5 / 23
5 / 24
5 / 25
6 - Useful, translated and obsolete items
D
Gebrauchsanweisung Überblick . . . . . . . . . . . . . . . . . . . . . . . . .6 / 1
Spannung des langen, gezahnten Antriebsriemens . . . . . . . . . .6 / 2
Einrichten der Geschwindigkeitsspanne der Turbinen (BST10) . .6 / 3
Einrichten der Geschwindigkeitsspanne der Turbinen (BST10) . .6 / 4
Werkzeugsfreie Störungshilfe . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 5
F
Mode d’emploi résumé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 6
Vitesse turbine (BST10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 7
Vitesse turbine (BST10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 8
Procédure de diagnostique sans outils (BST10) . . . . . . . . . . . . 6 / 9
Procédure rapide de contrôle (BST10) . . . . . . . . . . . . . . . . . . .6 / 10
Procédure de diagnostique sans outils . . . . . . . . . . . . . . . . . . . .6 / 11
Procédure de réglage des amplificateurs tacho . . . . . . . . . . . . .6 / 12
DELs signification de leur allumage . . . . . . . . . . . . . . . . . . . . . .6 / 13
DELs signification de leur allumage . . . . . . . . . . . . . . . . . . . . . .6 / 14
GB
In-built jogger in retrofit kit form . . . . . . . . . . . . . . . . . . . . . . . . .6 / 15

. . . . . . . . . . . . . . . . . . . . . . . . . .6 / 16
Turbine speed range arrangement . . . . . . . . . . . . . . . . . . . . . . .6 / 17
Check panel (BST10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 18
Software history (BST10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 19
Toolless encoder pulses shaping . . . . . . . . . . . . . . . . . . . . . . . .6 / 20
6
January 2001
Maschine ist nicht betriebsbereit, ein Summer und
Multi-Turm Einschaltvorgang
EMERGENCY NOTSTOP
" SECU " blinkt im Display wenn:
- Unabhngig von der Anzahl der Stationen die in Gebrauch

STOP
- Notstop gedrckt ist
Notstop (Die gleichen Signale erscheinen, wenn die Tr fr das
sind, mssen alle Trme eingeschaltet sein.
- Immer zuerst den letzten Turm starten, usw. Transportband geffnet ist, oder Schlu§stecker fehlt)
ARRET
Die Signale stoppen nach 5 sekunden, aber die Lampen
NOODSTOP D'URGENCE
der Stop-und der Start - Taste blinken abwechselend.
Aus Der Start der Maschine ist nicht mglich wenn

LED blinkt whrend der Einstellung
- keine Stationen einprogrammiert wurden oder
Ein
- eine (Doppel - und Fehlblatt Kontrolle) Fotozelle der
Automatische Einstellung von Fehl -
und Doppelblattkontrolle. aktivierten Stationen verschmutzt,verdeckt oder defekt
Anzeige
Schalter bettigen-AN, weiteres bettigen-AUS, Maschine stoppt nach dem erstem Satz ist.(Anzeige " CELL DIRTY " im Display)
Anzeige "BELT" im Display zur berprfung
• Stau Nach Reinigung der Fotozellen Taste "AUS" drcken.
• Fehlblatt
Abschalten von defekten Stationen (bis zu 5) • (blinkt, wenn Detektor ausgeschaltet)
und automatische Zuordnung der neuaktivierten Station. Transportband, manuell • (und Nummer von Turm und Stationen)
Grne lampe AN: Station abgeschaltet
Manuelle Satzfertigung 9 Stufen, Anzeige im Display: = Saugluft
Grne und rote Lampen blinken: Sie befinden
Stationsperre (Satz wird gezhlt) 9 Stufen, Anzeige im Display: =Blasluft
sich in der Gruppe der ausgewhlten Stationen
Display: Links - Abschaltmgl. 1 ➞5 Nacheinander 7 Mglichkeiten,
Rechts - Stationsnummer - Saugluft, Einstellung
Saug und Frderbnder Anzeige im Display :
OUT - berschreitung + Lschung
geschwindigkeitschritte JOG, AGP, AGR, AGN, TD , TD ,CC, TR
- Zusatzaggregate, Synchronisation
7 Schritte whlbar. Falsche Auswahl kann Probleme verursachen.
Digitalanzeige:
Anzeige im Display SP 2 bis SP 8
• Zhler Gesamte Satzanzahlanzeige Nacheinander abwechselende Anzeige der Tausender
(Verstellung bei Maschinenstillstand)
• Gewhlte Stationen (nur bei Standby) und der Brche d. Tausender.
Falls nichts angewhlt wird ➞ SP3 • Vorgewhlte Satzanzahl
Weitere ACC = Zusatzaggregat nicht funktionsfhig • Schuppung (mm) Gesamte Arbeitstundenanzeige H= Stunden M= Minuten S= Sekunden
Anzeige: JAM = Stau
6/1
(nur bei Standby)

CELL + Stop = 4 aufeinanderfolgende Fehlstze Speichertaste "AIR" whlen (ACC) und besttigen (EINGABE)
CAL + Stop = Stop zur Satzberprfung oder auswhlen (Tasten 2 oder 5)
Saugluft / Blasluft,
MOT = Geschwindigkeit Istwert anders als Sollwert Lschung Linke Anzeige im Display ist Turm-Nummer (zu ndern
strker oder schwcher
EMPT = Es werden leere Stationen angehoben mit Taste "0" oder " CLEAR")
Heben / Senken der Ladebleche Jeder Turm ist separat einstellbar
Wenn Anzeige "A" erscheint, sind alle Trme auf Saugluft
Heben / Senken der Ladebleche aller angewhlten Geschwind. Erhhung / Drosselung Stufe 3.
Stationen wenn Maschine in Standby Turmwahl (nur bei SUC oder BLO)
Augenblicksgeschwindigkeit Rechte Anzeige im Display ist Luftstrke(zu ndern
Transportbndergeschwind. Erhhung / Senkung (Stze / St.) nur bei lauf mit Taste "3" oder "6")
wenn Maschine luft Zhler Nulleinstellung Falls nicht anders gewlt, sind die Luftstrke Stufe 3
Trennblatt - Einfgen
und 2 (entspricht meistens A4 80g/qm Papier)
Display: linke Ziffer Schuppung (7 Stufen)
Stationenauswahl
Einschiessen von Trennbogen nach vorbestimmter
Anzahl von Stzen
Grne Lampe an: Vorwahl Gespeichert Auflage - Vorwahl Aufteilung einer vielzahl von - Einzugkraft und Bandegeschwindigkeit von
Grne Lampe blinkt nach erreichender Auflage Stationen in kleine Gruppen. Einschie§station und anderen Stationen kann separat
Produktivittsteigerung Fr verabeitung von Auftrgen und eingestellt werden
Gleichzeitige Blattabnahme aus (nur in multi-turm modus) geringen Blattumfang - Trennbogen kommt zuerst (wird also in AGN-T nicht
verschiedenen Trmen. (Z.B. 5 x 2 Bltter, 2 x 4 Bltter) nummeriert)
berlappung, Grundeinstellung 30 mm,

Programmanzeige Programmwahl
Automatischer Abruf von Stationen die 6 weitere Mglichkeiten sind whlbar,
(A= Automatikbetrieb)
nacheinander bestckt sind. Anzeige im Display in mm
Programmlschung oder Ausgang von
SAUGL.= 3, BLASL.= 2, GESCHW.= SP3
automat. Programmbergabe. Anzeige "BAD", wenn Aufteilung nicht mglich
Automatischer Wechsel von Programm zu programm.
Fr Verarbeitung unterschiedlichler Auftrge in Folge. Maschinenleistung/Taktgeschwindigkeit Automatische Begrenzung der Hchstleistung
je nach vorgewhltem Zusatzaggregat (ACC-Taste)
R
Date: Index
Okt. 1996
A B C
Alle programmierten Instruktïonen bleiben
BST 10GEBRAUCHSANWEISUNG
BERBLICK
D E
nach dem Ausschalten gespeichert
D
From
bin #10
To
bin #1
Ungespannt
5 mm
Gespannt
Riemenspanner
Einen grossen Schraubenzieher
einführen und drehen
Spanner Feststell-Bolzen
Spannung des langen, gezahnten Antriebsriemens

- Ungenügende Spannung kann Fehlblätter verursachen.
Schnelle Überprüfung:
- Wählen Sie nur die erste Station
- Stellen Sie maximale Fördergeschwindigkeit und maximale Saugstärke ein.
Drehen Sie die Taktgeschwindigkeit auf Minimum.
- Schlechter Bogeneinzug während der ersten fünf Durchläufe ist ein Zeichen
dafür, daß der Zahnriemen neu gespannt werden sollte.
6/2 BST10 - April 1996

BST10 Einrichten der Geschwindigkeitsspanne der Turbinen
Absicht: Gleichm§ige Verteilung der gesamten Geschwindigkeitsspanne auf die 9 Stufen,
die von der Tastatur aus angewhlt werden knnen.
Vorarbeiten:
- Entfernen Sie den flexiblen Schlauch vom Eingang der Saugluft-Turbine.
- Whlen sie ( taste "AIR" ) mode: LUFT.
- Whlen Sie (Taste #6 auf dem Kontroll-Panel) die hchste Stufe (#8 in der Anzeige) fr
die Saugluft-Turbine.
- Stellen Sie (Taste #3 auf dem Kontroll-Panel) die andere(n) Turbine(n) auf Stufe Null.
- Whlen Sie den Gleichspannungsme§bereich ( DC ) einen Multimeter.
- Verbinden Sie den negativen Leiter mit dem Testpunkt #2 des PWM-DAC PC Boards.
(siehe Zeichnung)
- Nehmen Sie die Testanweisung " check panel"
- Gehen Sie alle Operationen bis 12 " TURB" durch.
- Taste # 1 drcken um Saugturbine im 1. Turm zu starten ( Taste # 2 fr Saugturbine im 2. Turm
usw,...)
Einstellungen:
- Verbinden Sie den positive Leiter mit Testpunkt TP 3, um die Saugluft-Turbine
einzustellen.
- Drehen Sie den Trimm-Potentiometer 2 bis zur Anzeige von 7,5V
- Verschliessen Sie den Lufteingang der Saugluft-Turbine.
Drehen Sie den turbineninternen Trimm-Potentiometer gegen den Uhrzeigersinn bis zur maximalen
Turbinengeschwindigkeit, drehen Sie ihn gem§ dem Uhrzeigersinn, bis Sie hren, da§ die Turbine
langsamer wird. Drehen Sie den Knopf eine Achtel-Drehung zurck (gegen den Uhrzeigersinn).
- Vermindern Sie die Saugluft auf Stufe Null und erhhen Sie die Blaslufteinstellung auf
Maximum mit Hilfe der Tasten #3 und #6 der Tastatur.
- Legen Sie die positive Ladung an Testpunkt TP 4 an und drehen Sie Trimm-
Potentiometer 1 bis zur Anzeige von 7,5V.
- Verschliessen Sie den Lufteingang der Blasluft und verfahren Sie wie bei der Saugluft-
Turbine oben beschrieben.
- Schliessen Sie den flexiblen Schlauch wieder an den Eingang der Turbine an.
DAC = Digital Analog Conveyer
PWM DAC PL = Local Processing
N.B. PT = TP= Testpunk
POT = Trimm-Potentiometer
POT 2
SAUGLUFT LINKS
TP3
9421548
POT 1
TP4
Hauptmotor und
BLASLUFT
Turbinen Kontrolle
( PWM DAC )
21
TP2
AL
X
LED
N.B.: VERSUCHEN SIE NIE, DIE TURBINE ZU FFNEN

BLASLUFT
IN DIESEM FALL WRDE DIE GARANTIE ERLSCHEN
Trimm-Potentiometer SAUGLUFT
zur einstellung
der Geschwindigkeit Feb. 1995
6/3
g
BST10 Einrichten der Geschwindigkeitsspanne der Turbinen

Absicht: Gleichm§ige Verteilung der gesamten Geschwindigkeitsspanne auf die 9 Stufen,
die von der Tastatur aus angewhlt werden knnen.
Vorarbeiten:
- Entfernen Sie den flexiblen Schlauch vom Eingang der Saugluft-Turbine.
- Whlen sie ( taste "AIR" ) mode: LUFT.
- Whlen Sie (Taste #6 auf dem Kontroll-Panel) die hchste Stufe (#8 in der Anzeige) fr
die Saugluft-Turbine.
- Stellen Sie (Taste #3 auf dem Kontroll-Panel) die andere(n) Turbine(n) auf Stufe Null.
- Taste "ENTER" drcken
- Whlen Sie den Gleichspannungsme§bereich ( DC ) einen Multimeter.
- Verbinden Sie den negativen Leiter mit dem Testpunkt #2 des PWM-DAC PC Boards.
(siehe Zeichnung)
- Nehmen Sie die Testanweisung " check panel"
- Gehen Sie alle Operationen bis 12 " TURB" durch.
- Taste # 1 drcken um Saugturbine im 1. Turm zu starten ( Taste # 2 fr Saugturbine im 2. Turm
usw,...)
Einstellungen:
Saugluft - Verbinden Sie den positive Leiter mit Testpunkt TP 3, um die Saugluft-Turbine
einzustellen.
- Drehen Sie den Trimm-Potentiometer 2 bis zur Anzeige von 7,5V ± 0,01V.
- Verschliessen Sie den Lufteingang der Saugluft-Turbine.
Drehen Sie den turbineninternen Trimm-Potentiometer gegen den Uhrzeigersinn bis zur maximalen
Turbinengeschwindigkeit, drehen Sie ihn gem§ dem Uhrzeigersinn, bis Sie hren, da§ die Turbine
langsamer wird. Drehen Sie den Knopf eine Achtel-Drehung zurck (gegen den Uhrzeigersinn).
Blasluft - Vermindern Sie die Saugluft auf Stufe Null und erhhen Sie die Blaslufteinstellung auf
Maximum mit Hilfe der Tasten #3 und #6 der Tastatur.
- Legen Sie die positive Ladung an Testpunkt TP 4 an und drehen Sie Trimm-
Potentiometer 1 bis zur Anzeige von 7,5V ± 0,01V.
- Verschliessen Sie den Lufteingang der Blasluft und verfahren Sie wie bei der Saugluft-
Turbine oben beschrieben.
- Schliessen Sie den flexiblen Schlauch wieder an den Eingang der Turbine an.
DAC = Digital Analog Conveter

PWM DAC PL = Local Processing
N.B. PT = TP= Testpunk
POT = Trimm-Potentiometer
POT 2
SAUGLUFT LINKS
Hauptmotor und
Turbinen Kontrolle
TP3
( PWM DAC )
9421548
POT 1
TP4
Trimm-Potentiometer
zur einstellung
der Geschwindigkeit
BLASLUFT
21
TP2
AL
X
LED
N.B.: VERSUCHEN SIE NIE, DIE TURBINE ZU FFNEN

BLASLUFT
IN DIESEM FALL WRDE DIE GARANTIE ERLSCHEN
SAUGLUFT
Gltig ab software 6.0

Juni 2000
6/4
☞ Auschalten / Tr ffnen / nach Techniker umschalten / Einschalten
n.b. um linkse Hauptturm zu berprfen, "CUT 0" in rechte Turm eingeben.
13 1 2 S **
¥ ☞ E ***
Ablaufen
☞
S
(Techniker
S**
Eprom Version)
CPU
auschalten, nach Bediener umschalten, PLATINE
einschalten Bedienersmodus 6.01
☞
☞
Blinkend + Dauernd 4 5
☞ ☞
* Operator
Technician
E ***
1. Gesamtanzahl Trme.
☞
PROG PROG
PROG
2. Gewhlte Verarbeitung (menu PREF)
(td = gestaffelt, td ( aufrecht gestapelt).
☞
6 7 Change
over
3. Ausgabezhler der Maschine Nullstellung.
Technician
E
Zum jederzeitigen Nullstellung des Zhlers
oder zur Vermeidung, da§ die "tECH"-Anzeige ☞ PROG
☞
beim Einschalten der Maschine aufleuchtet, 8 9
wenn 1 Million Stze berschritten wird.

E 10
4. Kadenz, Rhythmus.
☞
Dip-Schalter
PROG
5. Zwischen 1 und 220 je nach Position von P
☞
(1 fr P im kompletten Uhrzeigersinn) 10
6. Ladebleche Dauerbetrieb.
E Bediener
7. Anzahl Hub- / Senkvorgnge.
8. Zugang zum Selbstprfungsmodus ☞ PROG Techniker
☞
der Zusammentragmaschine. 11
1.01
9. Selbstprfung luft.
E
10. Funktionstchtigkeit der DIP-Schalter prfen
Jede Umschaltung mu§ Anzeige ndern. ☞ PROG
Umschaltung
☞
12 Jeweils Turm #
11. Keine Anzeige, wenn alle "LEER"-Felder
(EMPTY) ausgegraut sind. E Techniker
¥ Anzeige von "LEER" + Piepston gegenteilig.
¥ Anhaltend Piepston und keine Anzeige bei ☞ PROG eingeben
☞
14 15
ausgegrauten Ausgabezelle
12. Turbinen-Platine Einstellmodus. E
(Verfahren im Handbuch).
13. EPROM Version # . ☞ PROG
☞
¥ 16 17
14. CLE =Tastatur. STOP
15. Elektrischer und mechanischer Testmodus der E

Tastatur
- Taste mit LED-Anzeige: fehlerfreie Funktion,
☞ PROG
CALIBR. JAM
☞
18 19
MISS
DOUBLE
wenn die LED bei eingedrckter Taste EMPTY
aufleuchtet E MOT. AIR.

EXCEL.
- Taste ohne LED-Anzeige: fehlerfreie Funktion,

☞ PROG Druck auf taste "E":
Rckstellung des ANZEIGE
☞
wenn Daten bei eingedrckter Taste angezeigt 20
werden. Motorlaufzeit zu 3H ENTER 7 8 9

E Anzeige und Nullstg.
- Mit Taste leuchten alle LED-Anzeigen E ***
☞
CLEAR 4 5 6
gleichzeitig auf PROG aller Programme. 0 1 2 3
☞
16. Test des Codierers Signal. 21 22
Piepston = Fehler
SELETTOTALPRESET
INSERT
OVERL SKIP
E
¥ anhaltender Piepston = einzel Turm
¥ unterbrochener Piepston = mehrere Trme ☞ PROG
PROGRAM
PREF.PROG
PROG *
☞
23 24
17. Anzahl Impulse pro Zeiteinheit JUMP CLEAR
± 220 = OK langer Piepston = Problem

E
☞
18. Zugang zu:
PROG
Doppeleinspeisedetektor Zellen Ablesung
25 P
¥ Drcken auf (CLEAR) zum Lesen der vorherigen Zelle
¥ Drcken auf (O) zum Lesen der folgenden Zelle
☞
19. Kein Papier im Detektor; Sensibilittshebel hoch
PROG
Zelle ist schmutzig oder fehlerhaft, wenn Anzeige > 50
20. tECH: Techniker
Auch ntzlich zum Lschen von Software-Crashes.
☞
E
Grne Pfeile blinken BST10
21. Acc: Prfung der Verarbeitungstra§e
☞ PROG BST10d
22. Rttler (Seiten + Hinten) und Heftsteuer Pulsen sind
kontinuierlich produziert, der Turm speist jedoch keine
Stze ein. Zwei LED's auf Platine CFS4 leuchten auf
☞
E
Alle Weiche sind
abwechselend ttig
Werkzeugsfreie
und unwirksam
Die Anzahl Vorgnge wird angezeigt;
ihre Frequenz ist durch Drehen von "P" regelbar. ☞ PROG
Strungshilfe
23. dISt: Abstand
Turmspezifisches Timing (siehe Handbuch).
☞
E
Alle Frderer drehen
abwechselend nach
Ab S.N.02.03.4.2167 (10)
02.00.4.2316 (10d)
links und nach rechts
24. Zahl auf der linken Seite: Turmnummer
Zahl auf der rechten Seite: Referenznummer
☞ PROG
☞ EN
3
25. Nur in der Herstellung benutzt. (Verdrahtungskontrolle)
LL
E
VE RFA
☞ PROG + Piepston
Oktober 2000
6/5
Mise sous tension d'une multi-tours
Mise sous tension d'une multi-tours
L'assembleuse est inhibe, l'indication " SECU "
EMERGENCY NOTSTOP clignote et un signal acoustique retentit lorsqu'il est
-- Toutes
Toutes les tours doivent tre allumes, quel que soit le nombre de cases utilises. STOP
les tours doivent tre allumes, quel que soit le nombre de cases utilises. actionn.
-- Allumer
Allumer les
les tours
tours successivement
successivement en en commenant
commenant par
par lala dernire.
dernire. "SECU" apparat de mme si le convoyeur vertical
n'est pas en place ou si le connecteur-bouchon manque.
Rouge
Il y a clignotement pendant ARRET Aprs 5 secondes ces signaux disparaissent et sont
Vert
NOODSTOP D'URGENCE
la calibration remplacs par le clignotement altern des leds des

touches marche et arrt.
Touche pouss - pouss
" BELT " est affich lorsque la
touche est enfonce et la lampe Arrt Marche Cette touche est inhibe si:
verte de la touche " START " brle. - aucune case n'est slectionne.
- une cellule de dtection d'erreur dans le groupe
Calibration des dtecteurs de Tmoins de:
Limite cinq cases des cases slectionnes est sale ou occulte
manque et double feuille
vert allum = case exclue • Bourrage ou dfectueuse.
avec arrt aprs le 1er jeu
clignotement vert / rouge altern = • Manque " CELL DIRTY " serait affich dans ce cas.
pour vrification
elle se trouve dans le groupe • Double ( clignote dtecteur exclu ) Actionner d'abord la touche " STOP " aprs correction.
des cases slectionnes
Avancement manuel • Case vide ( n¡ tour et case(s) s'affichent )
Affichage: gauche: exclusions ( de 1 5 )
du convoyeur
droite: n¡ de la case exclue
Finition manuelle 9 niveaux disponibles, affichage = = succion
OUT: dpassement Exclusion d'une ou plusieurs case(s)
d'un jeu et son comptage 9 niveaux disponibles, affichage = = soufflerie
( disparition des choix prcdents ) avec substitution automatique
7 alternatives peuvent dfiler l'cran:
Modes successifs
7 niveaux sont disponibles ( machine arrte ) Choix de la vitesse de transport JOG, AGR, AGN, TD , TD ,CC, TR
- Niveau de l'air
Affichage: SP2 ➞ SP8 Choisir celle qui convient. Un mauvais choix
Clignotement quand la vitesse est bride. Affichage: peut entraner des bourrages rpts.
- Asservissement du rythme maximum
Fautes d'instruction diffrentes ➞ SP3 • Totaliseur jeux Alternativement: milliers de jeux - fraction de milliers
l'accessoire slectionn
Autres: ACC = accessoire indisponible
• Cases slectionnes
Dfilement successif des heures, minutes et secondes.
JAM = bourrage
• Nombre de jeux prslectionns
CELL + arrt = 4 jeux conscutifs
• valeur du chevauchement Affichage de la production globale Afficher le mode AIR ( ACC )
des feuilles ( en mm )
manquent en sortie de l'assembleuse ( machine arrte ) Le confirmer ( ENTER ) on passe de l'aide
6/6
CAL = Arrt pour vrification du jeu des touches 2 ou 5.

Confirmation des donnes
MOT = vitesse mesure diffrente de vitesse calcule Affichage du total des heures de travail Le n¡ de gauche est celui du rang de la tour, on le
EMPT= tentative de monte d'un plateau vide Correction des donnes ( machine arrte ) change l'aide des touches "0" ou "CLEAR"
Lorsque "A" apparat, toutes les tours sont au niveau
- Lorsque l'assembleuse est en standby Monte / descente plateaux ou Augmentation / diminution
succion 3.
( seuls les plateaux des cases slectionnes Acclr. / ralentiss. convoyeur ou des niveaux d'aspiration / soufflerie
Recherche du rang de la tour Le n¡ de droite est un des 9 niveaux disponibles, on le
sont concerns ) Rglages propres chaque tour.
rgler en mode SUC ou BLO (ACC change l'aide des touches "3" ou "6".
- Pendant le fonctionnement de l'assembleuse Affichage de la vitesse instantane
Faute d'instruction diffrente, les niveaux seront 3
Remise zro du totaliseur d'un travail ( jeux / heure )
et 2 ce qui convient gnralement pour des feuilles
Affichage: digit de gauche
Insertion d'un intercalaire de 80 g/m2 en format A4
Faute de slection, l'assembleuse est inhibe ( A except ) Slections des cases - Au besoin, les vitesses de transport des liasses
( l'accs aux autres touches est nanmoins conserv ) Subdivision de la tour en plusieurs et des intercalaires peuvent diffrer.
Arrt automatique programm sous-assembleuses. - Au besoin, le niveau d'aspiration peut se commuter
Allum: l'arrt est programm
( utile quand peu de pages par jeu ) automatiquement au maximum pour l'insert
Clignotant: la quantit programme est assemble
Super productivit - Les intercalaires sont charger dans la case qui
et l'assembleuse arrte.
( tours multiples uniquement ) suit immdiatement la dernire page du jeu.
Le nombre total des jeux est affich. Chevauchements ( 7 pas )
- Un intercalaire est prlev en dbut de travail
Prise de feuilles de plusieurs tours simultanment ( il n'est pas numrot dans l'AGN-T )
Dfilement des programmes
Affichage du numro de programme
A= Charger des cases contigus - marche - arrt Ds qu'un groupe de cases est vide, le groupe suivant
( A= mode automatique ) Effacement du programme
V = SP3, SUC = 3, BLO = 2 est enclench automatiquement.
affich.
"BAD" s'affiche en cas de division impossible
Aprs excution du dernier programme, Enchanements automatiques de Faute d'intruction diffrente, les bords avant des
arrt ou retour automatique au premier programmes diffrents feuilles successives seront espacs de 30 mm.
Rythme d'assemblage
programme. L'affichage est exprim en mm.
zro: rythme min.
( espace max. ) automatiquement brid la valeur la plus
R
Date: Suffix
leve comptatible avec un fonctionnement
Oct. 1996
A B C fond: rythme max. sans incident de l'accessoire de faonnage
MODE DÕEMPLOI D E ( espace min. ) slectionn par la touche " ACC ".
BST 10 RSUM
Toutes les instructions sont conservées aussi
D
après extinction de l'assembleuse.
BST10 Vitesse turbines
Objet: rpartir uniformment toute la plage de vitesse sur les neuf positions accessibles
l'oprateur.
Prliminaires:
- Dtacher le tuyau flexible du ct dpression de la turbine d'aspiration.

- Connecter le ngatif d'un voltmtre ( chelle continu ) au point de mesure TP2
- Slectionner le registre "AIR SUCCION" ( touches "ACC"+"ENTER" )
- Slectionner la vitesse la plus leve ( touche 6 jusqu'au niveau max = 8 l'cran
du panneau de commande ).
- Slectionner ( touche 2 ) le registre "AIR" soufflerie et rduire son niveau
zro ( touche 3 )
- Parcourir la procdure "Check panel" jusqu'au ¤12 = TURB. et confirmer ( ENTER )
- Mettre en marche la turbine de la 1re tour l'aide de la touche 1
( 2me tour: touche 2 etc . . . )
- La touche zro arrte la (les) turbines
Procdure:
Aspiration - Connecter le cordon positif du voltmtre TP3.

- Rgler le minipot 2 pour une lecture de 7,5V.
- Obturer l'entre d'air de la turbine d'aspiration.
- Chercher le maximum de vitesse l'aide du potentiomtre qui se trouve dans le
corps de la turbine ( ).
Le tourner ( ) jusqu' percevoir un ralentissement.
Retourner d'un 1/8 tour ( ).
Soufflerie - Diminuer l'aspiration zro ( touche 3 ) et augmenter la soufflerie au niveau 8

( touche 6 ).
- Mettre le cordon positif du voltmtre TP 4 et rgler POT 1 pour une lecture de 7,5V.
- Obturer l'entre d'air de la soufflante et procder comme pour la turbine d'aspiration.
- Refixer le tuyau flexible l'entre de la turbine d'aspiration.
DAC = convertisseur digital analogique

PWM DAC
PWM = Modulation par largeur d'impulsion
N.B. PT = TP= Point de test
POT = Trimpot
POT 2
Gauche
ASPIRATION
Carte de commande
du moteur principal et
TP3
des turbines
9421548
POT 1
TP4
SOUFFLERIE
21
TP2
AL
X
LED
SOUFFLERIE
Minipot rglage vitesse ASPIRATION

N.B.: NE TENTEZ JAMAIS D'OUVRIR LES TURBINES CAR
CECI RESILIERAIT LA GARANTIE.

Rvision Aot 1995
6/7
BST10 Vitesse turbines
Objet: rpartir uniformment toute la plage de vitesse sur les neuf positions accessibles
l'oprateur.
Prliminaires:
- Dtacher le tuyau flexible du ct dpression de la turbine d'aspiration.

- Connecter le ngatif d'un voltmtre ( chelle continu ) au point de mesure TP2
- Slectionner le registre "AIR SUCCION" ( touche "AIR" )
- Slectionner la vitesse la plus leve ( touche 6 jusqu'au niveau max = 8 l'cran
du panneau de commande ).
- Slectionner ( touche 2 ) le registre "AIR" soufflerie et rduire son niveau
zro ( touche 3 )
- Presser "ENTER"
- Parcourir la procdure "Check panel" jusqu'au ¤12 = TURB. et confirmer ( ENTER )
- Mettre en marche la turbine de la 1re tour l'aide de la touche 1
( 2me tour: touche 2 etc . . . )
- La touche zro arrte la (les) turbines
Procdure:
Aspiration - Connecter le cordon positif du voltmtre TP3.

- Rgler le minipot 2 pour une lecture de 7,5V ± 0,01 V.
- Obturer l'entre d'air de la turbine d'aspiration.
- Chercher le maximum de vitesse l'aide du potentiomtre qui se trouve dans le
corps de la turbine ( ).
Le tourner ( ) jusqu' percevoir un ralentissement.
Retourner d'un 1/8 tour ( ).
Soufflerie - Diminuer l'aspiration zro ( touche 3 ) et augmenter la soufflerie au niveau 8

( touche 6 ).
- Mettre le cordon positif du voltmtre TP 4 et rgler POT 1 pour une lecture de 7,5V ± 0,01 V.
- Obturer l'entre d'air de la soufflante et procder comme pour la turbine d'aspiration.
DAC = convertisseur digital analogique

PWM DAC
PWM = Modulation par largeur d'impulsion
N.B. PT = TP= Point de test
POT = Trimpot
POT 2
Gauche
ASPIRATION
Carte de commande
du moteur principal et
TP3
des turbines
9421548
POT 1
TP4
SOUFFLERIE
21
TP2
AL
X
LED
SOUFFLERIE
Minipot rglage vitesse ASPIRATION

N.B.: NE TENTEZ JAMAIS D'OUVRIR LES TURBINES CAR
CECI RESILIERAIT LA GARANTIE.

Rvision Juin 2000
Application: partir du programme 6.0
6/8
☞ Eteindre / ouvrir la porte / basculer l'interrupteur glissire vers technicien / rallumer
n.b. Pour vrifier la tour de gauche, entrer cut 0 au clavier de la tour de droite
13 1 2
¥ ☞ E ***
S ** S Dfilement
(version eprom
technician)
S**
☞ BOARD
Pour sortir de la procdure / teindre / basculer CPU
l'interrupteur vers "oprateur" rallumer
☞
☞
Glignotant + Fixe
☞ ☞
4 5
* Operator
Technician
E ***
☞
PROG PROG
PROG
☞
6 7 Change
over
Procdure de
Technician
E
diagnostique
sans outils ☞ PROG
☞
8 9
☞ PROG
☞
10
E Oprateur
☞ PROG Technicien
☞
11
1.01
E
Changer
vers
Technicien
EMERGENCY NOTSTOP
STOP
ARRET
NOODSTOP D'URGENCE
13
19 18 Choix du seuil
DISPLAY
de travail du
dtecteur de E ***
liasses en sortie
P
200 0
Prliminaires
Assurez-vous quÕmetteur 13 et rcepteur 18

soient exempts de poussire de papier et
lÕabri dÕune source de lumire intense.
¥ Occulter les cellules ÒemptyÓ chaque case.

¥ Glisser le calibre Òtransparent1Ó entre metteur 13 et rcepteur 18.
¥ Parcourir la procdure de diagnostique jusquÕ lÕtape 11.
¥ Enclencher le signal sonore lÕaide du potentiomtre du rcepteur 18
accessible au travers de la dcoupe dans le taqueur 19.
¥ Tourner en sens contraire jusquÕau silence.
¥ Contrler que le calibre Òtranslucide2Ó provoque bien le signal sonore.
(1) Transparent: 4 épaisseurs de film transparent.

(2) Translucide: 10 épaisseurs de film transparent.
6/9 BST10 Manuel technique Ñ Dcembre 2000

Nombre de
☞ R * DEPART - Boucle de scurit ferme (arrt dÕurgence, convoyeur, bouchon

jeux assembls
☞ S **
Ecran
dÕaffichage
et accessoires de finition)
1 2
☞ E ***
3 sec. plus tard
☞ S
3 Lecture uniquement - successivement
milliers ensuite centaines, dizaines et units. ☞
Successivement:
R.A.Z. du totalisateur de jeux et disparition du

tECH clignotant qui apparat chaque mise en ☞ E
☞ S marche quand sa valeur excde 1 million

4 5
☞ E
☞ E
Nombre de tours (selon lÕadressage).

☞
☞
1. S
6 7
S
2. Module de finition slectionn.
(td sparation, td haute pile, Air = mode
de rglage de lÕintensit des turbines dcrit ☞ E
S ** S Dfilement
dans le manuel technique).
3. Totalisateur de jeux.
☞ S
8 9 CARTE
☞
4. CAdence dÕassemblage. CPU
E
5. De 1 ± 220 (P fond de droite gauche).
☞
6. PLT = plateau.
S
7. Cycle continu: monte/descente plateaux 10
avec affichage du nombre de cycles.
8. Mode rodage (test en continu). ☞ E
9. Rodage en cours.
10. Mode contrle de lÕefficacit des dip switches.

Chacun dÕentre eux doit modifier lÕaffichage
☞ S
11
11.
quand on le commute.
Test des cellules empty et sortie

☞ E
R * R.A.Z.
R
☞
Il faut du papier dans chaque case,
- ni bip, ni affichage = OK S
Entrer le n¡ de la tour rgler
12
- bip intermittent = rception retourne
- ÒEMPTYÓ + bip
- bip continu
=
=
au moins une case vide.
cellule sortie occulte.
☞ E
EMERGENCY
STOP
NOTSTOP
☞
ARRET
Accs au mode rglage cartes turbines.

NOODSTOP D'URGENCE
12.
S
(voir notice technique).
14 15
☞
13. Version du logiciel (voir bas de page).
E
14. CLE = clavier.
☞
15. Mode test du clavier
- touche avec LED: sÕallume en lÕenfonant. S
16 17
- touche sans LED: affiche ÒDATAÓ en lÕenfonant.
16.
- touche allume tous
Test des signaux de lÕencodeur.

les LEDs simultanment.
☞ E
ECRAN
☞
Bip sonore = erreur,
continu = tour simple, S
18 19 E ***
intermittent = tour multiple.
17. Nombre dÕimpulsions par unit de temps.

± 220 = OK Long bip = problme
☞ E
18. nStH: affichage de lecture du dtecteur de doubles
Clear: cellule prcdente

☞ S
20
19.
0: cellule suivante
Sans papier et levier de sensibilit du dtecteur de

☞ E
☞
doubles bascul vers le haut, la cellule est sale
ou dfectueuse pour des valeurs > 50. S
21 22
☞
20. TECH: technicien
Touche ÒEÓ = R.A.Z. de lÕhorloge interne E
P
et de tous les programmes. Affichage: 3 heures. 220 1
☞
Utile en cas de plantage du logiciel.
S
21. Acc: Accessoires de finition. 23 24
22. Fonctionnement continu ( vide) de

lÕaccessoire slectionn. Le rythme est
rglable (P). Le nombre de cycles dfile.
☞ E BST 10
☞
Notice technique
Dbrayer les ttes si AGR.
S
Procdure rapide
23. dISt: synchro inter-tours. 25
(voir procdure dÕinstallation). de contrle
S
☞ 24. Chiffre de gauche: rang de la tour
anticiper ou retarder.
Chiffres de droite: valeur de rfrence. ☞ S
IO
N
RS
☞ S
25. tape en rserve.
13
Pour quitter
☞
VE
EP
AS
SE
E
D
☞
Eteindre et rallumer lÕinterrupteur principal Rev. Dcembre 1997
VALABLE JUSQU'AU MATRICULE 02.03.4.2166
6 / 10
Eteindre / ouvrir la porte / basculer l'interrupteur glissire vers technicien / rallumer
☞ n.b. Pour vrifier la tour de gauche, entrer cut 0 au clavier de la tour de droite
13 1 2 S **
¥ ☞ E ***
☞
S Dfilement
(Indice de
S**
revision de
l'prom Technicien)
Pour sortir de la procdure / teindre / basculer CPU
l'interrupteur vers "oprateur" rallumer
☞
Glignotant + Fixe
☞ ☞ ☞
4 5
*
Operator
Technician
E ***
☞
PROG PROG
PROG
1. Nombre de tours (selon lÕadressage).
☞
6 7
Change
over
2. Module de finition slectionn.
Technician
E
3. R.A.Z. du totalisateur de jeux et disparition du

tECH clignotant qui apparat chaque mise en ☞ PROG
☞
8
marche quand sa valeur excde 1 million 9
E Interrupteur
4. CAdence dÕassemblage.
☞
Dip
PROG
5. De 1 ± 220 (P fond de droite gauche).
☞
10
6. PLT = plateau.
E Oprateur
7. Cycle continu: monte/descente plateaux
avec affichage du nombre de cycles. ☞ PROG Technicien
☞
11
1.01
8. Mode accs au test en continu.
E
9. Test en cours.
☞ PROG
Entrer le n¡ de la tour rgler Changer
☞
12
10. Contrle de lÕefficacit des interrupteurs Dip. vers
Chacun dÕentre eux doit modifier lÕaffichage
E
quand on le commute. Technicien
Test des cellules case vide et sortie

☞ PROG
☞
11.
14
15
Il faut du papier dans chaque case,
- ni bip, ni affichage = OK E
- ÒEMPTYÓ + bip = au moins une case vide.
- bip continu = cellule sortie occulte.
☞ PROG
☞
16
17
12. Accs au mode rglage cartes turbines. STOP
(voir notice technique). E
13. Version du logiciel (voir haut de page). ☞ PROG

CALIBR. JAM
☞
18 MISS
19
DOUBLE
14. CLE = clavier. EMPTY
EXCEL. MOT. AIR.

E
☞
15. Mode test du clavier
PROG
- touche avec LED: sÕallume en lÕenfonant.
Rappel ECRAN
☞
- touche sans LED: affiche ÒDATAÓ en lÕenfonant. 20
La lecture du compteur
- touche allume tous les LEDs simultanment.
E
est accessible ENTER 7 8 9
☞
16. Test des signaux de lÕencodeur. l'oprateur (touche 6, E *** CLEAR 4 5 6
PROG tour au repos)

Bip sonore = erreur, 0 1 2 3
☞
21
continu = tour simple, 22
intermittent = tour multiple. SELET TOTAL PRESET INSERT OVERL SKIP
17. Nombre dÕimpulsions par unit de temps.

± 220 = OK Long bip = problme. ☞ PROG
PROGRAM
PREF. PROG
PROG*
☞
23 24 JUMP CLEAR
18. nStH: affichage de ce que lit un dtecteur de doubles

E
Clear: cellule prcdente
0: cellule suivante
☞ PROG
25
P
19. Sans papier et levier de sensibilit du dtecteur de
doubles bascul vers le haut, la cellule est sale
ou dfectueuse pour des valeurs > 50.
20. + Touche ÒEÓ = R.A.Z. de lÕhorloge interne ☞ PROG BST10

et de tous les programmes. Affichage: 3 heures.
☞ Clignotement des
BST10d /CD
Utile en cas de plantage du logiciel.
E flches lumineuses
21. Acc: Accessoires de finition. ☞ PROG Procdure de
22. Fonctionnement continu ( vide) de ☞ E

Cycles travail / repos
de tous les aiguillages
diagnostique
lÕaccessoire slectionn. Le rythme est sans outils

rglable (P). Le nombre de cycles dfile.
Dbrayer les ttes si AGR. ☞ PROG
Cycles de travail de
Matr. n¡ 02.03.4.2167 (10)
☞
et
Matr. n¡ 02. .4.2316 (10d/CD)
tous les convoyeurs
23. dISt: synchro inter-tours.
E alternativement dans
24. Chiffre de gauche: rang de la tour
anticiper ou retarder. ☞ PROG chaque direction.
☞ ON
3
SI
Chiffres de droite: valeur de rfrence.
(voir procdure dÕinstallation). R
VE E
SE
E
Oprationnel sur + Bip
25. tape en rserve. BST10 d uniquement ☞ PROG
DE
PA
S
Octobre 2000
6 / 11
1
lectro 1
vanne
Procdure de rglage des

1
amplificateurs tacho
1
Embrayag
Cette procdure permet un rglage sans
appareil de mesure.
Elle nÕest ncessaire que lors du
remplacement d'un capteur tachodisque ou
d'un circuit slave logic (les circuits
monts jusqu' la tour n¡ 02.01.4.0247
n'avaient pas ce rglage).
POWER
1. Rgler une tour la fois en commenant
SLAVE
par la premire.
ON
1 2 3 4
2. Tourner le potentiomtre tacho fond
dans le sens antihorlogique (on entend
OFF
un dclic) sur les circuits rgler (slave
lectro-vannes et/ou slave DMC- LOGIC SLAVE BOARDS
embrayage). ¥ DMC / embrayage

¥ lectro vanne
3. Slectionner toutes les cases de la tour
concerne (1 10) ou (11 20) etcÉ

4. Lancer la routine ÒBURNÓ (8 tape
de la procdure de diagnostique).
5. Commencer par le circuit Òslave-PLÓ
(soupape air) l'arrire de la tour.
Tourner le potentiomtre dans le sens horlogique jusqu' ce que les lectrovannes
fonctionnent. (La vitesse du moteur diminue aussi).
Attention: dans les cycles du Òburn-inÓ est intercal un cycle monte/descente plateaux;
ce moment l, les lectrovannes ne fonctionnent pas; attendre la fin du cycle plateaux.
6. En comptant le nombre de tours, continuer tourner le potentiomtre dans le sens
horlogique jusqu' ce que les lectrovannes ne fonctionnent plus.
7. Revenir en tournant le potentiomtre dans le sens antihorlogique de la moiti du nombre de
tours compts l'tape 6.
8. Laisser tourner la machine en mode Òburn-inÓ et procder comme aux ¤ 5-6-7 ci-dessus
pour la carte slave DMC, en se basant cette fois sur le fonctionnement des embrayages.
9. Terminer la routine Òburn-inÓ en appuyant sur ÒstopÓ. teindre les machines.
10. Les tours additionnelles se rglent de la mme manire, en slectionnant les 10 cases
correspondantes.
6 / 12
Anomalie si lÕtat est
Carte alimente autre que
a = clignotant
en 24V
b = teint (pendant lÕassemblage)
c = teint (voir cables

d = allum mplats)
Carte alimente
en 5V a
b
c
Carte
Sans
alimente
signification
en 24V
Carte alimente
en 12V
d R.A.Z.
Carte
alimente
Carte alimente
en 5V
en 24V
Carte alimente
en 5V
ÒAllumÓ pendant
lÕimpulsion de taquage
ÒAllumÓ pendant
1
lÕimpulsion dÕagrafage
1
ÒAllumÓ: lÕalimentation 24V fonctionne

1
n.b. il est possible dÕallumer tous

1
les DELs du pupitre en mme

temps afin dÕen vrifier le bon
fonctionnement.
(tape 18 de la procdure
rapide de contrle issue de la
notice technique)
R
Date: Suffix
Nov. 1996
DELs (Diodes Electro Luminescentes)

BST10 SIGNIFICATION DE LEUR ALLUMAGE
6 / 13
Fixe Clignotant
1. La case est slectionne Auto-calibrage du dtecteur en cours

2. Feuille manque Feuille trop courte, sortie de travers ou des autres
3. Doublon Calibrage impossible pour ce matriau
4. La case est vide Lecture cellule M/D ➞ inexploitable
2 et 3 simultans: bourrage, feuille arrte
ou reste trop longtemps sous la cellule.
Dtecteur M et D hors service
Sensibilit pour feuillets minces
Tmoins du puptre
Dtecteur de double hors service de commande
EMERGENCY NOTSTOP
STOP
Rouge
Le clignotement altern Vert
du rouge et du vert signifie que
ARRET
lÕassembleuse est inhibe NOODSTOP D'URGENCE
(arrt dÕurgence - convoyeur

ouvert - accessoire pas prt) ÒAllumÓ pendant la marche
ÒAllumÓ lÕarrt
Bourrage en sortie
Clignote durant lÕtalonnage CALIBR JAM
Feuillet manquant
des dtecteurs de double sur MISS
DOUBLE Doublon (clignote contrle exclu)
le premier jeu
EMPTY
Case vide (localisation lÕcran)
EXCL MOT AIR
Le clignotement altern signifie

ÒAllumsÓ: disponibles
quÕune case au moins est exclue *
*

Le rouge clignote pendant le bridage
automatique du rythme dÕassemblage *La dfinition ne sÕapplique quÕau n¡
un niveau compatible avec de programme qui apparat dans la
lÕaccessoire slectionn lÕaide ENTER 7 8 9 fentre ÒProgramÓ
de la touche "Acc"
(la lumire peut-tre teinte pour
CLEAR 4 5 6
dÕautres numros de programme)
0 1 2 3
ÒAllumÓ pour des talements

Sans signification diffrents de 30 mm*
SELECT PRESET OVERL
ÒAllumÓ en mode
ÒAllumÓ lorsque des
rapprovisionnement * cases vides,
cases sont slectionnes * * * * * *
TOTAL INSERT SKIP clignote en mode mirroir *
ÒAllumÓ lorsque lÕarrt est programm.
* PREF PROG
ÒAllumÓ en mode dÕinsertion
Clignote lorsque le nombre de jeux
* PROGRAM dÕintercalaires *
programm est assembl
JUMP CLEAR Clignote en mode remariage
Allum l'tape "TURBO"
*
"Allum" en mode
*
programmes enchans
R
Date: Suffix
Nov. 1996
DELs (Diodes Electro Luminescentes)

BST10 SIGNIFICATION DE LEUR ALLUMAGE
6 / 14
1/2
NO LONGER APPLICABLE TO BST10’S WITH S.N. 02.02.4.2316 AND UP
(SOFTWARE 6.01 AND UP)
6 / 15
2/2
6 / 16
APPLICABLE: UP TO SOFTWARE 5.2
BST10 Turbine Speed Range Arrangement

Purpose:To distribute the total speed range equally amongst the 9 steps
available to the operator on the keyboard.
Preliminaries:
- Disconnect the flexible hose from the intake of the suction turbine.
- Select the DC.Volt range of a multimeter.
- Connect its negative lead to test point # 2 of the PWM-DAC PC board
(see illustration)
- Select = air mode ( keys "ACC"+"ENTER" ).
- Select the highest level ( 8 on display ) for the suction turbine by means
of key # 6 on control panel.
- Select the blower MODE with key # 2 and reduce level to zero with key 3.
- Run through check panel procedure up to step 12 "TURB" and confirm with
"ENTER".
- Press key # 1 to start the turbine of first tower ( Key #2 turb. tower #2, etc )
Adjustments:
Suction - Connect positive lead to test point TP3 to trim the suction turbine
- Turn trimpot 2 for a reading of 7,5V.
- Obturate the air intake of the suction turbine.
- Turn turbine internal speed adjustment trimpot ccw up to turbine maximum
speed, turn it cw, until you hear it slowing down. Turn 1/8-turn backwards, (ccw ).
Blower - Decrease suction level to zero and increase blowing level to maximum by
means of the keys # 3 and # 6 of the keyboard.
- Put positive lead to test point TP 4 and turn trimpot 1 for a reading of 7,5V.
- Obturate the air intake of the blower and proceed like for the suction turbine.
- Connect the flexible hose back to the suction turbine.
PWM DAC PWM = Pulse Width Modulation

DAC = Digital Analog Converter
N.B. TP= Testpoints are screened PT
POT 2
SUCTION LEFT
Main motor and

TP3 turbines control board
9421548
POT 1
TP4
BLOWING
21
TP2
XAL
LED
BLOWER
N.B.: NEVER TRY TO OPEN THE SUCTION TURBINE Speed adjustment SUCTION
THIS WOULD VOID THE GUARANTEE trimpot
Revision Aug. 1995
6 / 17
Display of collated
☞ R* START HERE - interlock loop closed (emergency stop, conveyer, terminal plug
amount of sets
☞ S ** Display
finishing attachments)
1
Successively
2
☞ E *** 3 sec. later
☞S 3 To read only (thousands or hundreds,

tenths, units are displayed successively). ☞
Alternatives
To reset the aggregate sets counter at any time

and stop tECH from blinking at machine switch on ☞E
☞ S when it exceeds 1 million.
4 5
☞E ☞E
1. Total number of tower.
☞S
☞S 2. Selected finishing attachment.
6 7 S ** S Scroll
(td zig zag, td straight stack).
3. Access to aggregate output counter.
☞ E
BOARD
CPU
4. CAdence, rythm.
5. Between 1 and 220 according to the ☞S 8 9
position of P. (1 for P fully clockwise)
6. Bin trays running in mode. ☞E
7. Number of liftings / lowerings.
8. Access to collator self test mode ☞S 10
9. Self test is running.
10. Dip switches effectiveness check. ☞E
Any change-over must appear in display
☞S
R
11. No display when all "EMPTY" cells are blacked out. R* Reset
11
Beep + display of "EMPTY" on the contrary.
Continuous beep, no display at output cell blacked out.
12. Turbine board adjustment mode.
☞E
(procedure in service manual).
13. Master EPROM version # (bottom of this column). ☞S 12
Key in tower # to start with
14. CLE = keyboard.

15. Electrical & mechanical test mode of the keyboard
☞E EMERGENCY
STOP
NOTSTOP
ARRET
- Key with LED: work fine if their LED lits

☞S
NOODSTOP D'URGENCE
when key is depressed.

14 15
- Key without LED: work fine if "data" is
diplayed when key is depressed.
- Key lits all the LEDs at the same time.
☞ E
☞S
16. Encoder disc signal check.
Beep = fault, 16 17
continuous = single tower,
intermittent = multi tower.
17. Number of pulses per time unit.
☞ E DISPLAY
– 220 = OK Long beep = problem
18. Access to double feed detector, cell. readings ☞S 18 19 E ***
Press
Press
(clear) to read previous cell.
(0) to read next cell. ☞ E
19. No paper in detector; sensitivity lever: up.

Cell is dirty or defective if reading > 50 ☞S 20
☞E
20. tECH: technician
Key "E" = Resets aggregate time counter
and all programs, 3 hours are displayed.
Useful to clear software crashes.
21. Acc: Finishing accessories (attachment) check. ☞S 21 22
22. Select one accessory (key Acc).
The selected accessory operates continuously ☞ E
P
220 1
but the tower does not send sets. The number
of operations is displayed and their frequency
is adjustable turning P. ☞ S
23 24
23. dISt: distance.
Inter tower timing (see service manual). ☞ E
24. Left hand digit : tower rank.

Right hand 2 digits : reference number. ☞S
25. Used in the manufacturing only.
25
BST 10
S
☞ Service manual
R SEDE
D ☞S Check panel
SUPE
☞S 13
To escape ☞
☞
Main switch OFF + ON Rev. April 1999
Applicable to BST10 up to S.N. 02.03.4.2166
6 / 18
R
Software history
February 2000
Number on chip’s sticker: (Revision June)
Standard fitment
one time prom
DMC ( ROM )
of BST10dual
(Technician)
PWM DAC
MASTER
SL. DMC
9422463
9422462
9422464
9422465
9421548
9421550
9421695
SL. PL
BPL
from S.N. TAG to S.N.
02.03.4.2018 02.04.4.2166 1.0 6.0 6.0 6.0 1.4 1.4 5.3 BST10d
- COMB mode also for multi-towers.
- Availability of automatic feed jumping from a bin getting
empty to the next one (db-C).
- Optional shorter restart procedure after feed error.
(Applicable when T attachments follow the BST10).
DMC ( ROM )
D
PWM DAC
GE
SL. DMC
9422503
9422502
9422464
9422465
9421548
9421550
9421695
A N
SL. PL
N CH
BPL
U
02.04.4.2167 and up 1.01 6.01 6.0 6.0 1.4 1.4 5.3 - Bug removed from collating mode "A".
- Aggregate sets counter and reset available again
- Inter tower synchronisation operational
THIS PAGE WAS SPECIFIC TO THE BST10d (DUAL)

EXIT
IT IS NO LONGER USEFUL SINCE BST10d AND BST10

SHARE THE SAME SOFTWARE
6 / 19
1
valves 1
Tachodisc
Toolless encoder pulses shaping
1
by means of the trimpot fitting the 1
logic slave boards 1
The hereafter described procedure needs to clutches

be carried out only in case of tachodisc replacement.
(Slave logic boards are factory adjusted)
1. Start with the first tower
2. Turn trimpots of both slave boards fully

c.c.w. ( )
POWER
3. Select bins 1 through 10.
SLAVE
4. Select step 8 "BURN" of check panel procedure ON

1 2 3 4
(self test mode accessible to servicemen )
OFF
5. - Turn the trimpot on the logic slave board
located at the rear of the tower clockwise ( ) LOGIC SLAVE BOARDS
until the air valves open (a motor speed decrease is ¥ DMC / clutches
¥ Valves
perceptible as well).
(n.b.: the air valves do not open during
the lowering/lifting cycles in "BURN"
mode, trim when the valves open).
- Keep turning clockwise and count the number of

trimpot turns necessary to close the air valves.
- Turn the trimpot backwards ( ) by half the

number of turns you have just counted.
The motor runs at an average speed.
6. Carry out the very same trimming procedure by means of the trimpot of the clutches logic
slave board located behind the door on the operator side.
Turn ( ) until you can hear the clutches engage, then keep turning and count until you
cannot hear them working anymore.
- Turn the trimpot backwards ( ) by half the number of turns you have just counted.
7. Escape from check panel procedure ( key stop )
8. Reset the collator overall time counter ( step 20= " tech" of check panel procedure )
9. Switch off the collator
10. Carry out the same procedure with the next tower(s) if required.
Select the bins accordingly.
Applicable up to s.n. 02.02.4.2315 (software 5.2)

BST10 Service manual Rev. October 1996
6 / 20
c.p. bourg S. A.
N. V. c.p. bourg S.A.
rue des Technologies, 22 rue Millewee, B.P. 85

B-1340 Ottignies (Belgium) L-7201 Walferdange (Luxembourg)
Tel.: + 32 (0) 10 / 62 22 11 Tel.: 352 / 33 24 47
Fax: + 32 (0) 10 / 61 69 03 Fax: 352 / 33 19 99
e-mail: export.be@cpbourg.com e-mail: cpbourg@pt.lu
web: www.cpbourg.com
c.p. bourg G.M.B.H.

c.p. bourg Inc.
Schweizertrasse 70 / 1 50 Samuel Barnet Bd.

D-72336 Balingen (Germany) New Bedford Industrial Park
Tel.: +49 7433 998 1680 Massachussets 02745 (USA)
Fax: +49 7433 998 1686 1285 New Bedford
e-mail: cpbourg_germany@cpbourg.com Tel.: 1/508.9982171
Fax: 1/508.9982391
e-mail: cpbourg@worldnet.att.net
c.p. bourg S.A.
SILIC 410 APEX Digital Graphics Ltd.

32, rue des G meaux Apex house,
F-94573 Rungis (France) Cleveland Road
Tel.: 33 / 1.46873214 Hemal Hempstead,
Fax: 33 / 1.46875217 Herts. GP2 7 EV
e-mail: cpb_france@cpbourg.com (Great Britain)
Tel.: +44.1442.235236
Fax.: +44.1442.216555
http: //www.cpbourg.com
ified b
er t
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Revision: August 2006

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Cette page est intentionnellement vide

(Dwg ref. 1) Boards - Fuses - Others . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 1

6 - Useful, translated and obsolete items

F Mode d’emploi résumé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 6

GB In-built jogger in retrofit kit form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 15

Operation instructions summary . . . . . . . . . . . . . . . . . . . . . . .1 / 2

Meaning of the LEDs (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . .1 / 3

Meaning of the LEDs (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . .1 / 4

Floor space requirements and specifications . . . . . . . . . . . . . .1 / 5

Software history (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 6

Software history (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 7

Software history (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 8

Software history (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 9

Bin lifting / lowering

BST 10 (DUAL) COMPONENTS LOCATION

7 steps available - display: SP2 ➞ SP8 SET COUNTER / PRESET + QTY

State not as described

"ON" during stitch pulse

5V/12V chopped power board ASTEC

Power interrupt board (with 4 relays in first

towers, 2 relays only in add. - watch selector)

ON = 24V Power supply OK

n.b. all the LEDs can be switched

1. Select ( g re en ) Bin is selected Detector selfcalibration in progress

4. Empty ( y e l l o w ) Bin is empty No meaning

2 + 3 simultaneously: sheet from corresponding bin

Sensitivity for translucent or carbonless copy sheets (yellow)

Detector excluded (red)

* Description is valid for the program

"ON" when collator is stopped

JAM Jam at collator exit

* * * * * "ON" in SKIP mode *

"ON" in JUMP mode * JUMP

Floor space requirements: (m) / Platzbedarf: / Encombrement: BST-d 10 / 20 / 30 / 40 / 50

BST-10 200 = 8"

0,75 117 = 4,61" 350 =

3,03 * n.b. problemless folding

* To increase by 0,42 m when BBP-T is in finishing line

1/5 Revision March 2002

double sheet detection.

Tower retrofit kit #: 9590815

Number on chip’s sticker:

02.01.4.1858 — and up - BST10 is fitted with interface kit to BDF as a standard

02.02.4.2241 — and up 5.2 - Suction collators henceforward manufactured

14 = Addit. CD DUAL ANG

02.02.4.2241 — 02.02.4.2315 5.2 - Suction collators henceforward manufactured

page 04 = Main CD DUAL R.H. D

1/9 14 = Addit. CD DUAL H AN

34 = Main CD DUAL L.H. U NC

To upgrade the machines in the field proceed as follows;

To get out of Jam or Emergency, the operator must push first

Item # Serial number Up to Main Addit. CD Dual

9.582.560-X 02.01.x.xxxx Mid 2001 Yes No No No

9.582.561-X 02.11.x.xxxx Mid 2001 No Yes (2) No No

9.582.556-X 02.02.x.xxxx March 2002 Yes No Yes No

9.582.558-X 02.12.x.xxxx March 2002 No Yes (2) Yes No

9.582.571-X 02.13.x.xxxx End 2000 No Yes (2) No Yes

9.582.572-X 02.33.x.xxxx End 2000 L.H. No No Yes

Bins clutch drive toothed belt tension . . . . . . . . . . . . . . . . . . . . . . . . .2 / 1

Bins clutch drive toothed belt replacement and positioning . . . . . . . . .2 / 2

P.C. boards addressing (BST 10 & BST 10d) . . . . . . . . . . . . . . . . . . .2 / 3