Piston Seals

Technical details Metric Inch

Operating conditions
Maximum Speed 0.5 m/sec 1.5 ft/sec
Temperature Range -30°C + 100°C -22°F + 212°F
Maximum Pressure 350 bar 6000 p.s.i.

Surface roughness µmRa µmRt µinCLA µinRMS

Dynamic Sealing Face ØD1 0.1 < > 0.4 4 max 4 < > 16 5 < > 18

77
Static Sealing Face Ød1 Ød2 1.6 max 10 max 63 max 70 max
Static Housing Faces Ød3 L1 L2 3.2 max 16 max 125 max 140 max

Chamfers & Radii

Groove Section ≤ S mm 3.75 5.00 6.50
Min Chamfer C mm 2.00 2.50 4.00
Max Fillet Rad r1 mm 0.40 0.40 0.40
Max Fillet Rad r2 mm 0.20 0.20 0.20
Groove Section ≤ S in 0.156 0.187 0.250
Min Chamfer C in 0.078 0.093 0.125
Max Fillet Rad r1 in 0.016 0.016 0.016
Max Fillet Rad r2 in 0.008 0.008 0.008

Tolerances ØD1 Ød1 Ød2 Ød3 L1 L2

mm H10 h9 h9 h11 +0.4 +0.13 0 -0.13
in H10 h9 h9 h11 +0.015 +0.005 0 -0.005

L2 L1 L2 C Design
Ideal for light to medium duty one piece piston
applications, the Hallite 77 seal is a simple,
20° 30° effective and economical design. Its compact
r2 S dimensions enable the designer to keep the
r
Breakcorner 1
0.25mm(0.010”)
length of the piston to a minimum.
max rad.

It is an assembly of a continuous rubber seal and

two scarf cut bearings.
Ød3 Ød2 Ød1 ØD1
The nitrile rubber seal is designed to be pre-
loaded by the housing to ensure an effective seal
at low pressure. The outward thrust of the rubber
seal on the bearings as it reacts to increasing
pressure prevents any extrusion damage in the
sealing area.
The pair of polyacetal bearings are proportioned
to support the piston and its side load.

Features
• Compact design
• Easy assembly
• Low wear
• Long life

97
Piston seals metric/inch

77
L2 L1 L2

Ød3 Ød2 Ød1 ØD1

metric
ØD1 TOL Ød1 TOL Ød2 TOL Ød3 TOL L1 L2 PART
H10 h9 h9 h11 + 0.4 + 0.13 0 - 0.13 No.

25 +0.08 17.5 +0.00 21.3 +0.000 24.0 +0.00 8.50 3.25 6111410
+0.00 -0.04 -0.052 -0.13
40 +0.10 30 +0.00 35.5 +0.000 39.0 +0.00 11.00 4.00 6111210
+0.00 -0.05 -0.062 -0.16
50 +0.10 40 +0.00 45.5 +0.000 49.0 +0.00 11.00 4.00 2326110
+0.00 -0.06 -0.062 -0.16
60 +0.10 48 +0.00 55.9 +0.000 59.2 +0.00 20.50 4.30 2326210
+0.00 -0.06 -0.062 -0.16
63 +0.12 53 +0.00 58.5 +0.000 61.5 +0.00 11.00 4.00 2325810
+0.00 -0.07 -0.074 -0.19
80 +0.12 70 +0.00 75.5 +0.000 78.5 +0.00 11.00 4.00 2325710
+0.00 -0.07 -0.074 -0.19
100 +0.14 87 +0.00 93.8 +0.000 98.5 +0.00 14.00 6.00 2326010
+0.00 -0.09 -0.087 -0.22
125 +0.16 112 +0.00 118.8 +0.000 123.5 +0.00 14.00 6.00 2325910
+0.00 -0.09 -0.087 -0.25

inch
ØD1 TOL Ød1 TOL Ød2 TOL Ød3 TOL L1 L2 PART
H10 h9 h9 h11 + 0.015 + 0.005 0 - 0.005 No.

1.250 +0.004 0.937 +0.000 1.079 +0.000 1.187 +0.000 0.343 0.125 6567790
+0.000 -0.002 -0.002 -0.005
2.375 +0.005 2.000 +0.000 2.200 +0.000 2.312 +0.00 0.437 0.150 6918060
+0.000 -0.003 -0.003 -0.005
2.500 +0.005 2.125 +0.000 2.325 +0.000 2.437 +0.000 0.437 0.150 2360210
+0.000 -0.003 -0.003 -0.005
3.250 +0.005 2.875 +0.000 3.270 +0.000 3.437 +0.000 0.437 0.150 2360310
+0.000 -0.003 -0.004 -0.005

98