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Instruction manual • Mode d´emploi
Istruzioni d’uso • Instrucciones para el servicio
Инструкция по эксплуатации
21-6530 0909 A
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Magma
No. 2300-0000 /-0500 /-3000 /-3500
English
Content
Introduction....................................................... 25 9. Delivery Versions...................................... 36
Symbology........................................................ 25 10. Accessories............................................... 36
Information for Operators................................. 26 11. Error List................................................... 37
Operating Instructions Information for Operators
1. Setup and Commissioning........................ 26 A. Application Area........................................ 38
1.1 Installing the Handle........................................ 26 A.1 Proper Use...................................................... 38
1.2 Setup............................................................... 26 A.2 Improper Use................................................... 38
1.3 Adjusting the Unit’s Feet................................. 26 A.3 Setup............................................................... 38
1.4 Power Connection........................................... 26 A.4 Ambient Conditions (in accordance
1.5 Curing.............................................................. 27 with DIN EN 61010-1)..................................... 38
2. Operation.................................................. 27 A.5 Ambient Conditions for Storage and Shipping.38
2.1 Operating Elements......................................... 27 B. Hazard and Warning Information.............. 39
2.1.1 Keys.................................................................................. 27 B.1 Personal Protective Equipment (PPE)............ 39
2.1.2 Status LEDs...................................................................... 27 C. Authorised Individuals............................... 39
2.2 Switching the Oven ON / OFF......................... 27 D. Preparations Prior to Starting.................... 40
2.3 Basic Settings.................................................. 27 E. Repairs...................................................... 40
2.3.1 Setting the System Date / Time......................................... 28
F. Disposal Information................................. 40
2.3.2 Setting °C / °F................................................................... 28
F.1 Device Disposal............................................... 40
2.3.3 Switching the Acoustic Signal Generator ON / OFF.......... 28
F.1.1 Disposal Instructions for EU Member Nations.................. 40
2.4 Display the Current Time / Date...................... 28
F.2 Insulation Material..................................... 40
2.5 Standby........................................................... 28
2.6 Mains Power Failure Detection....................... 28 G. Technical Specifications............................ 40
3. Speed Programming Simple Heating H. Liability Exclusion...................................... 40
Processes................................................. 29 I. Warranty.................................................... 40
4. Programming............................................ 30
4.1 Programme Selection...................................... 30
4.2 Entering Heating Phase Values...................... 30
4.3 Copying Heating Programmes........................ 31
Introduction
We are pleased with your decision to purchase the
5. Operating the Oven................................... 31
Magma preheating oven.
5.1 Heating Programme Selection........................ 31
5.2 Start the Heating Programme.......................... 32 Please read the following operating in-
5.2.1 Without a Programmed Casting Time............................... 32 structions carefully and observe the safety
5.2.2 With a Programmed Casting Time.................................... 32 information they contain in order to ensure
5.3 Running a Heating Programme....................... 32 a long and trouble-free service life.
5.3.1 Other Indicators During Heating........................................ 32
5.3.2 Modifying Parameters During a Heating Programme....... 33 Symbology
5.4 Ending a Heating Programme......................... 33
The following symbols and key terms are employed in
5.5 Post-Heating.................................................... 33
these instructions and on the unit itself:
5.6 Catalyser......................................................... 34
5.6.1 Mounting the Catalyser..................................................... 34 Danger
5.6.2 Connecting the Catalyser.................................................. 34 This indicates a direct risk of injury. Please
5.6.3 Automatic Operation......................................................... 34 consult and observe the operating instruc-
5.6.4 Manual Operation.............................................................. 34 tions.
5.6.5 Status Display................................................................... 34 Electrical current
6. Cleaning / Maintenance............................ 35 This indicates a hazard due to electrical
6.1 Heating Muffle Inspection................................ 35 current.
6.2 Cleaning the Oven Chamber........................... 35
Attention
6.3 Replacing the Fuses........................................ 35
Failure to observe the associated informati-
6.4 Replacing the Thermocouple.......................... 35
on can result in damage to the unit.
6.5 Replacing the Door Sensor............................. 35
6.6 Backup Battery Replacement.......................... 36 Note
6.7 “Err” Display.................................................... 36 This provides the operator with useful
7. Spare Parts............................................... 36 information to make working with the unit
8. Standard Delivery..................................... 36 easier.
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Only intended for indoor use.
Information for Operators
Using these operating instructions as a
Before opening the unit, disconnect it from
starting point, instruct all operators of the
the mains power supply by unplugging the
unit with regard to the area of application,
power cord from the wall outlet.
the possible hazards during operation,
Hot surface. Burn hazard! and the proper operation of the preheating
oven.
Press the key. Please have these operating instructions readily avai-
lable for the operators.
Additional information can be found in the Section,
Other symbols are explained as they occur.
“Information for Operators”,
at the end of these instructions.
Operating Instructions
1. Setup and 1.3 Adjusting the Unit’s Feet
The height of the feet on the rear of the oven can be
Commissioning adjusted to compensate for uneven or sloping sur-
Remove the packed components from the faces.
interior of the oven and insert the ceramic To adjust the feet:
pad. • Loosen the locknuts (SW 13 mm spanner);
Preheating furnaces with • Manually adjust the feet;
Art. no. 2300.x500 have been set up for • Retighten the locknuts.
operation with a catalyst converter and are Adjust the unit’s feet so that the oven
delivered without a flue. slopes slightly to the rear, thus allowing
The catalyst converter (Art. no. 2300.0001) any wax spills to flow to the back and burn
must first be installed before the oven can rather than flowing out of the front of the
be operated (refer to Sec. 5.6.1) oven.
- 26 -
1.5 Curing Programme LED:
The oven has already been cured at the factory du-
-- LED flashing:
ring manufacturing.
This can be determined by the discolouration around Programme being copied (refer to Sec. 4.3)
the door panel, the ceramic in the oven and the door -- LED continuously on:
jamb. Input modifications have not yet been saved.
These discoloured areas are not quality faults.
- 27 -
2.3.1 Setting the System Date / Time -- If the signal generator was previously on, it is
The following sequence is used to set the system now off:
date / time: Lower display: S : OF and a brief sound.
Year - Month - Day - Hour - Minute. -- If the signal generator was previously off, it is
now on:
1. Switch the oven off at the main power switch.
Lower display: S : ON and longer sound.
2. Press and hold the timer key.
The oven then behaves in the same way as after a
3. Switch the oven on at the main power switch. normal start-up (refer to Sec. 2.2).
-- The year flashes in the upper display.
4. Use the upper +/- keys to enter the year. 2.4 Display the Current Time /
5. Confirm your input by pressing ENTER. Date
-- The month flashes in the upper display.
No matter what mode you are operating in, you can
6. Use the upper +/- keys to enter the month. always display the current time and date.
-- If you wish:
• Press the timer twice quickly (within 3 sec.)
Press the upper +/- keys simultaneously: -- In the upper display:
The date format changes from Day: Current date
Month <> Month:Day
-- In the lower display:
7. Confirm your input by pressing ENTER. Current time.
-- The date flashes in the upper display. The display remains on for 3 sec.
8. Use the upper +/- keys to enter the date.
9. Confirm your input by pressing ENTER. 2.5 Standby
-- The hour flashes in the lower display. If no key is pressed within 30 seconds, the oven swit-
10. Use the lower +/- keys to enter the hours. ches to the “Standby” mode.
11. Confirm your input by pressing ENTER. The following are displayed in this mode:
-- The minutes flash in the lower display. -- Upper display: Current temperature,
-- Lower display: Current time.
12. Use the lower +/- keys to enter the minutes.
At the same time, the brightness of the displays and
13. Confirm your input by pressing ENTER. the LEDs is reduced.
The oven then behaves in the same way as after a Press any key to exit the standby mode.
normal start-up (refer to Sec. 2.2).
The unit does not switch to the standby
Pressing the ESC any time prior to the last mode while the oven is heating, during wai-
time you press the ENTER key (step 13) ting phases prior to heating, or while values
takes you back one setting step. are being entered.
2.3.2 Setting °C / °F
The currently selected unit of temperature is display- 2.6 Mains Power Failure
ed in the upper display for approx. 2 sec. after the Detection
oven is switched on. The controller is equipped with a mains power failure
To modify the unit of temperature: detection function which activates to overcome brief
1. Switch the oven off at the main power switch. power outages or if the main power switch is acciden-
2. Press and hold down the upper + key. tally switched off.
3. Switch the oven on at the main power switch. If the power supply fails for less than 10 minutes du-
-- Upper display: ring heating, the controller will continue from the point
in the program at which the power failed.
Current unit of temperature (“C” or “F”)
The timer is battery-buffered and may react to a po-
4. Continue holding the key until the other unit wer failure with a delayed start. The casting time will
(“F” or “C”) is displayed (after approx. 5 sec.). be recalculated to reflect this.
The oven then behaves in the same way as after a The heating programme will not be restar-
normal start-up (refer to Sec. 2.2). ted if power is not restored until after the
2.3.3 Switching the Acoustic Signal programmed casting time has passed!
Generator ON / OFF
The Magma preheating oven is equipped with a
signal generator to acoustically indicate the end of a
heating programme. This function can be activated or
deactivated.
To do this:
1. Switch the oven off at the main power switch.
2. Press and hold down the “P”.
3. Switch the oven on at the main power switch.
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6. Press the Start/Stop key – start the speed pro-
3. Speed Programming gramme
Simple Heating
Processes -- The casting time is displayed (for approx.
The speed programme is indicated by the programme 2 sec.):
number „P_ _“. Date
The speed programme includes only the increase Time
and holding phases for stage 4.
During the increase phase, heating always occurs at
the maximum rate (not programmable).
1. Press the “P” key,
-- Increase phase:
Current oven temperature
2. Select the speed programme
or :
• The acoustic signal switches off, and the tempera-
-- Current casting time displayed ture is maintained.
Date
Time or (upper +/- keys):
The acoustic signal switches off, the oven switches
to the post-heating mode (refer to Sec. 5.5).
:
The acoustic signal switches off, the heater swit-
-- Set a new casting time is desired (in 15-minute
ches off and the programme terminates.
increments):
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4. Programming As soon as you modify a value the pro-
The Magma preheating oven gives you the option of
gramme LED goes on to indicate that va-
creating and saving heating programmes.
lues have been modified and can be saved.
You can store up to 99 different heating programmes
(P01 to P99). 3. Permanently save values and remain in the input
A heating programme comprises a maximum of 4 mode:
heating stages.
Each heating stage consists of the following heating (Briefly press the ENTER key.)
phases: This will save any value you have modified in this
-- Increase phase: heating programme and you will remain in the input
Heating rates in the range between 0 - 9 °C/min. mode.
(0 - 17°F/min.) can be specified. An input of “0” A successful save is indicated by a brief acoustic
is interpreted as the maximum heating rate. signal and by the programme LED simultaneously
going out.
If an increase phase is used for cooling in
Follow this process (steps 1 - 3) to enter the values
a programme (the holding temperature of
for all desired heating phases.
the subsequent stage is lower than that of
the previous stage), the controller sets the 4. Exit the input mode.
rate to 0 °C/min. (0 °F/min.). Cooling always
takes place at maximum speed which is Immediately start the heating pro-
determined by the oven’s heat loss. gramme.
OR
-- Holding phase:
You can also enter the holding temperature and
Display the current casting time star-
holding time (max. 3 hr.). If no holding tempera-
ting point.
ture is entered (0°C / 0°F), the programme skips
You can program a new, later casting time starting
over this heating stage.
point (refer to Sec. 5.2.2) and then start the heating
programme.
4.1 Programme Selection OR
You can store up to 99 different heating programmes.
To select a specific heating programme: Return to the normal display.
1. Press the “P” key. If there are still any unsaved values, this will be
indicated by the programme LED going on.
Press the ENTER key to save these values now.
OR
2. Press the lower +/- key until the desired program-
me number is displayed. Cancel the input and exit the input
mode.
All modifications not yet saved with the ENTER
key are deleted and the original values are reset.
In addition, the controller exits the input mode and
returns you to the normal display.
4.2 Entering Heating Phase If you press the ENTER key for a longer
Values period (2 sec.), previous values you ente-
red for this programme will not be saved.
1. Use the cursor keys to select the heating phase: Instead, you will be taken to the “Copy
programme” mode (refer to Sec. 4.3).
/
2. Modify the desired value(s):
-- Increase phase:
Enter the heating rate in °C/min (°F/min).
-- Holding phase:
Enter the holding temperature in °C (°F) and the
holding time in hours:minutes (max. 3 hr.).
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4.3 Copying Heating 5. Operating the Oven
Programmes • Place the ceramic slab (B, Fig. 5) into the furnace
Copying an existing heating programme allows you to with the arrows pointing towards the rear wall and
quickly and easily create new, similar heating pro- push the slab fully to the rear.
grammes. Always use the ceramic pad when opera-
To do this: ting the oven!
1. Press the “P” key: Contamination of the heating muffle by wax,
cinders or soot can result in damage to the
heating muffle.
2. Select the heating programme you wish to use as • Place the material to be heated in the oven.
a template: Do not stack casting moulds!
Do not allow material being heated to be
in contact with the temperature probe (A,
Figure 5) as this will result in an incorrect
temperature reading.
3. Select the “Copy heating programme” mode:
• Close the furnace door.
(press the ENTER key approx. The furnace door is mounted on floating
2 sec.) until: bearings to ensure complete and secure
-- The programme LED; closure and thus provide the best possible
-- The programme number display flashes. temperature distribution in the furnace‘s
interior.
4. Select a new heating programme:
Therefore, when closing the door, its bot-
tom edge contacts the furnace opening
first, followed by the remaining door border.
In turn this results in a palpable increase in
the force required to close the door ac-
5. Transfer the values from the template to the new companied by a slight grinding sound just
heating programme: before the door closes fully.
This is intentional and does not represent a
door fault.
While you are selecting a new programme • Select the desired heating programme (refer to
number in step 4, the LEDs of those heating Sec. 5.1):
phases for which values have been pro-
grammed go on for every selected program- • Adjust the casting time as required (timer) (refer to
me. This makes it easy to find “empty” or Sec. 5.2.2).
unused programme numbers. • Start the heating programme (refer to Sec. 5.2).
- 31 -
5.2 Start the Heating Programme • You exit the casting time input mode by pressing
the ESC key;
5.2.1 Without a Programmed Casting Time • You press the ESC key in the normal display;
• Start the heating programme: • You start and then stop the heating programme.
The duration of the programme is derived
from the sum of the programmed holding ti-
• The current casting time is displayed (for approx. mes in the holding phases together with the
2 sec.): heating rates during the increase phases,
starting with the current oven temperature.
OR
1. Press and hold the timer key: In addition:
-- The most recently programmed casting time is • The heating phase LED of the currently active pha-
displayed se flashes;
Date (next available date) • The heating phase LEDs of those phases which
Time (previously set casting time) have already been concluded are continuously on;
The controller automatically advances the • Heating status LED state:
date by one day if the casting time is no -- Green
longer possible on the current date. Holding temperature reached;
2. If desired, set a new casting time is desired (in 15- -- Red
minute increments): Holding temperature not yet reached;
-- Off
Heater switched off (e.g., when the door is
open).
3. Start the heating programme: You can open the oven door at any time
during heating programme without the pro-
gramme being cancelled.
The controller waits and switches the heater on when If the oven door is opened during an incre-
the conclusion of the heating programme matches ase phase, the heating phase is extended,
the programmed casting time. thus changing the casting time.
During this waiting period:
-- The time LED flashes; Opening the oven door during a holding
phase the phase holding stage continues
-- The green heating status light remains on;
and, when it has run out, the next phase is
-- The displays indicate the casting time. started. The heater, however, remains off.
• Press the timer key. The heating programme can be terminated at any
-- The heater start time is displayed for approx. time by pressing the Start/Stop key.
3 sec..
• A programmed casting time can be deleted if: 5.3.1 Other Indicators During Heating
• You modify programmes; You can use the following keys to display additional
• You modify values in a programme; information during heating.
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• “P” key: 5.4 Ending a Heating Programme
-- Upper display:
A heating programme can be prematurely cancelled
Holding temperature of the last programmed
at any time with:
stage in the current programme.
-- Lower display:
Number of the current programme. If it is not prematurely cancelled it automatically ends
-- Heating phase LEDs for those phases for which once the holding time in the last programmed stage
a value has been saved are continuously on. expires. This is indicated by an acoustic signal.
The LED for the current heating phase flashes. The following actions can be performed once the
• Up / Down cursor keys: heating programme has run out:
-- Select a heating phase. The selected heating • NONE:
phase goes on (the current one continuous to The acoustic signal automatically switches off after
flash). approx. 15 sec. and the temperature is maintained.
-- The values programmed in the heating phase • Open and close the oven door:
are displayed for approx. 5 sec. and may be The acoustic signal switches off, die and the tempe-
modified (refer to Sec. 5.3.2). rature is maintained.
• Timer key:
-- Displays the currently calculated casting time • or :
(date / time). The acoustic signal switches off, and the tempera-
ture is maintained.
The casting time is continuously re-calcu-
lated. This may result in deviations with
• or (upper +/- keys):
regard to a programmed casting time, e.g.,
The acoustic signal switches off, the oven switches
if the oven door was opened during an
to the post-heating mode (refer to Sec. 5.5).
increase phase.
• Pressing the timer key twice in rapid succession: •
-- Displays the current time (date / time). Refer The acoustic signal switches off, the heater swit-
also to Sec. 2.4. ches off and the programme terminates.
5.3.2 Modifying Parameters During a Heating
Programme
5.5 Post-Heating
By pressing the upper + or - keys, you can access the
The following temporary modifications can be made:
post-heating mode at the conclusion of any heating
• For all as yet not started phases: programme which was no cancelled with the Stop/
>>All values Start key:
• In the current holding phase
>>The holding time
• In the current increase phase
>>The increase rate
The following appears:
Modifications CANNOT be made to phases which
-- In the upper display:
have already been processed.
Change values: The holding temperature of the 4th stage of the
last programme.
• Up / down cursor keys
-- In the lower display:
-- Select the heating phase whose values you
which to modify. The LED of the selected phase P_ _, for approx. 2 sec,
goes on. followed by:
The hold time last used in the speed program-
• Use the +/- keys to modify the values.
me.
• The controller automatically exists the modification You can now:
mode after approx. 5 sec. The values are now tem-
porarily saved and will be used for the remainder of • Immediately change the holding temperature;
the current heating programme,. • Immediately change the holding time.
-- The re-calculated casting time is displayed for
approx.. 3 sec.
The ENTER, P or ESC keys are functionless
during temporary parameter modifications.
The oven then heats at the maximum heating rate
These modifications are only temporary (which cannot be changed) without any further input
and are not saved as part of the current pro- until the new holding temperature is reached (or until
gramme. To permanently save the values, the oven cools to this temperature).
proceed as described in Chapter 4. During post-heating you can also modify the holding
temperature and holding time.
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5.6 Catalyser 5.6.4 Manual Operation
A catalyser can be connected to the oven (refer to the The catalyst converter can also be manually switched
accessories). on and off by the operator during a heating program-
The controller automatically detects the presence of a me.
connected Renfert catalyser. • To switch the catalyst converter on:
5.6.1 Mounting the Catalyser Press briefly.
1. Loosen the fastening screws on the preheating An extended audible tone provides confirmation
oven and remove the flue (Figure 11). of the action.
2. Install the Catalyser’s mounting plate (Figure 12). • To switch the catalyst converter off:
Take care no to damage the ceramic oven
flue! Press and hold for at least 2 se-
conds.
3. Before mounting the Catalyser, make sure its An short audible tone provides confirmation of
fastening screw is retracted (Figure 13). the action.
4. Push the Catalyser completely onto the mounting Once the catalyst converter has been manually
plate up to the stop (Figure 14). switched on, the current heating programme will no
5. Tighten the Catalyser’s fastening screw (Figu- longer switch it off, that is, the catalyst converter ope-
re 15). rates independently of the controller.
Only if the heating programme is ended by pressing
5.6.2 Connecting the Catalyser the STOP button will the catalyst converter also be
Before connecting the unit to the wall out- switched off. During the next heating programme, the
let, make sure the voltage information on catalyst converter will again be automatically cont-
the nameplate corresponds to your local rolled by the heating programme.
power supply! The catalyst converter must be switched
• Plug the power cord into the wall outlet. (Please on at least 10 minutes prior to charging the
use a separate outlet for the Catalyser!) oven with material.
A cold catalyst converter will be damaged
• Use the included cord to connect the Catalyser to by the generated combustion vapours.
the oven (Figure 16 and Figure 17).
- 34 -
5. Disconnect the cable (Figure 9).
6. Cleaning / Maintenance 6. Pull the thermocouple straight out, towards the
Only perform cleaning and maintenance if rear (Figure 10).
the oven is cold!
7. Insert a new thermocouple into the oven, making
Use a soft, moist cloth and cleanser to clean the sure it is straight (Figure 10).
housing.
8. Connect the cable, making sure the colours match
Never use abrasive cleansers or cleansers containing
(Figure 9):
solvents!
-- White: Negative
- 35 -
6.6 Backup Battery Replacement 7. Spare Parts
1. Switch the oven off and unplug the power cord at Refer to the spares list at the end of this manual for
the wall outlet. numbers of wearing and replacement parts.
2. Allow the oven to cool off.
3. Loosen the operating unit fastening screws (Figure 25).
8. Standard Delivery
4. Pull the operating unit out towards the front and
1 Magma preheating oven
lay it aside.
1 Ceramic pad
5. Unplug the ribbon cable (Figure 26) and close the 1 Operating instructions
connector retainer clips (Figure 27). 1 Handle set
6. Loosen the top housing cover screw (Figure 28).
7. Remove the top housing cover. 9. Delivery Versions
Do not touch any components or solder No. 2300-0000 Magma, 230V, 50/60 Hz
points on the PCB! No. 2300-0500 Magma, 230V, 50/60 Hz,
8. Replace the battery (Figure 29), taking care not to for Catalyser, only together with
reverse the polarity. The + pole is on top. No. 2300-0001
No. 2300-3000 Magma, 230 V, 50/60 Hz,
When reinstalling the top housing cover
with NEMA6-15P plug
make sure no components on the PCB are
No. 2300-3500 Magma, 230 V, 50/60 Hz,
damaged!
with NEMA6-15P plug
9. Replace the top housing cover and secure it with for Catalyser, only together with
the screw. No. 2300-3001
10. Open the connector retainer clips (Figure 30).
11. Reconnect the ribbon cable (Figure 31). 10. Accessories
12. Push the operating unit straight back into the oven No. 2300-0001 Catalyser
and secure it with the screws. No. 2300-3001 Catalyser with NEMA6-15P plug
13. Check the system time as described in Sec. 2.3.1 No. 9-0003-5962 Flue
and reset, as required. No. 9-0003-6000 Handle set
- 36 -
11. Error List
Error Possible cause Corrective action
Displays remain blank • Power cord not plugged in. • Plug the power cord into the wall outlet.
after the oven is swit- • Building fuse blown. • Check the building fuse and replace, as re-
ched on at the main quired.
power switch.
• Device fuse blown. • Check the device fuse and replace, as required
(refer to Sec. 6.3).
The building fuse • Inadequate mains power pro- • The building fuse must be at least 16A.
blows each time the tection.
heater is switched on.
Heating status display • Oven door not closed. • Close the unit door.
fails to go on even • Door sensor fallen off. • Reinstall the door sensor (refer to Sec. 6.5).
though the heater has
• Faulty door sensor. • Replace the door sensor (refer to Sec. 6.5).
been switched on with
the Stop/Start key. • Faulty internal door open detec- • Have the unit repaired.
tion switch.
Heating status display • Faulty thermocouple. • Replace the thermocouple (refer to Sec. 6.4).
indicates heating but • Faulty heater coil. • Have the unit repaired.
the oven fails to warm.
• Faulty power electronics. • Have the unit repaired.
Temperature display • Faulty thermocouple. • Replace the thermocouple (refer to Sec. 6.4).
stays at a specific
value even though the
oven heats.
Extremely excessive • Faulty thermocouple. • Replace the thermocouple (refer to Sec. 6.4)
temperature; oven • Faulty power electronics. • Have the unit repaired.
overheats.
The programme imme- • Oven was switched off before • Wait until the programme concludes before
diately starts when the programme ran to completion. switching the oven off or prematurely terminate
oven is switched on. Switching the oven off was the programme with the Stop/Start key.
interpreted as a power failure.
The wrong time is in- • Clock not set. • Check the system time and reset, as required
dicated in the standby (refer to Sec. 2.3.1).
mode. • The clock backup battery is • Replace the backup battery (refer to Sec. 6.6).
dead.
The indicated casting • Faulty system time. • Check the system time and reset, as required
time makes no sense (refer to Sec. 2.3.1).
The year indicator • Backup battery is dead. • Replace the backup battery (refer to Sec. 6.6).
flashes each time the
oven is switched on
Err 1 to Err 4 • External fault • Switch the oven off, then on, and repeat the
interrupted procedure (e.g., restart the heating
programme).
• Faulty controller • Have the unit repaired.
Err 5 and Err 6 • Too much cold material placed • Restart the heating programme.
in a warm oven.
• Door left open too long. • Restart the heating programme.
• Thermocouple cable loose. • Check that the heating cable is securely at-
tached. Reattach as required.
• Faulty thermocouple. • Replace the thermocouple (refer to Sec. 6.4).
- 37 -
Error Possible cause Corrective action
Err 7 • Faulty thermocouple. • Replace the thermocouple (refer to Sec. 6.4).
• Oven cooled with compressed • Allow the oven to cool off.
air and heating programme
started (temperature increase
due to the heat retained in the
oven).
- 38 -
B. Hazard and Warning An “Err” display may indicate an overhe-
Information ating of the oven. Do not touch the oven.
Burn hazard!
Only intended for indoor use. The unit is Switch the oven off at the main power
only designed for dry applications and may switch and allow it to cool off.
not be operated or stored outdoors or un-
der wet conditions. Warning
Only operate the oven in well ventilated
The unit may not be taken into service until rooms.
any required alterations to comply with re-
gionally specific power plug configurations Vapours generated during waxing and pre-
have been made. Such alterations may only heating must be removed by a suitable ex-
be performed by a qualified electrician. traction hood. Refer to the wax and invest-
ment material manufacturers’ safety data
The unit may only be operated if the infor- sheets and comply with all local regulations
mation on the nameplate conforms with the with regard to possible hazards associated
specifications of your local mains power with these vapours.
supply.
The oven may only be set up on a non-flam-
The unit may only be plugged into an outlet mable and non-combustible surface.
which is connected to a ground wire sys-
tem. Never place any flammable or explosive
materials on the oven or store them in the
Regularly inspect connecting lines and ho- vicinity of the oven.
ses (e.g., the power cord) for damage (e.g.,
kinks, cracks, porosity) or signs of aging. Never store any flammable or explosive
Units exhibiting damaged connecting lines, liquids or gases in the vicinity of the oven.
hoses, or other defects must be taken out Never heat liquids in the oven.
of service immediately.
Particles of the door firebrick can be hazar-
Always unplug the unit from the wall outlet
dous if inhaled! Do not damage the door
before beginning any work on the unit’s
firebrick. Wear personal protective equip-
electrical components.
ment such as respiratory protection and
Only operate the oven with the supplied gloves when changing the door firebrick.
ceramic pad.
The oven must be immediately taken out B.1 Personal Protective
of service if cracks result in a risk of the
heating elements being able to be touched. Equipment (PPE)
Warning These recommendations regarding “personal protec-
Burn hazard tive equipment” are solely intended to apply to the
The exterior of the oven as well as the oven product described above.
door may be hot. Other requirements which may arise as a result of
the on-site ambient conditions or other products or as
Caution
a result of the employment in conjunction with other
Burn hazard
products have not been taken into consideration.
Only open the door with the handles.
These recommendations in no way absolve the
Warning operator of his obligations with regard to occupational
If waxes have not completely combusted, health and safety to ensure the safety and health of
they may burst into flame when the door is his employees.
opened.
Caution
Burn hazard!
C. Authorised Individuals
Use sufficiently long tongs to remove hot Only authorized individuals may operate and maintain
casting dies. the Magma preheating oven *) (e.g., trained dental
technicians or goldsmiths).
Only wear clothing made of non-melting The unit may not be operated by minors.
material (cotton).
*) Authorised individuals are those who, due to their technical
Caution training, knowledge and experience are able to evaluate and
Burn hazard! perform the tasks assigned to them. They are familiar with
all pertinent regulations and are capable of comprehensively
Always wear heat protection gloves when recognizing potential hazards.
loading or unloading the oven.
Caution
Opening the oven door may release an initi-
ally hazardous amount of heat.
Always wear face protection when loading
or unloading the oven.
- 39 -
D. Preparations Prior to G. Technical Specifications
Mains voltage: 230 V, 50/60 Hz
Starting Power consumption: 1900 W
Before starting the oven, inspect the wall outlet and Mains input fuse: 12 A (T)
ensure that it has been outfitted with at least a 16A Temperature range: 0°C - 1100°C
fuse. (30°F - 2010°F)
Programmable heating rate: 0°C/Min. - 9°C/Min.
0°F/Min. - 17°F/Min.
E. Repairs Oven chamber (height x width x depth):
Any maintenance tasks which go beyond the scope 120 x 160 x 180 mm
of the descriptions in Chapter 6 as well as any repairs [4.7 x 6.3 x 7.1 inches]
may only be performed by qualified electricians or Dimensions, incl. one handle and flue:
authorized retailers. (height x width x depth): 500 x 430 x 440 mm
All hazard information in Chapters [19.69 x 16.93 x 17.32 inches]
• 6 “Cleaning / Maintenance”, Dimensions, incl. one handle and installed Catalyser:
and; (height x width x depth): 610 x 430 x 550 mm
[24.02 x 16.93 x 21.65 inches]
• B “Hazard and Warning Information”; Weight (empty): approx. 30 kg
must be observed.
The housing may only be opened by qualified electri-
cians or authorized retailers. H. Liability Exclusion
Renfert GmbH shall be absolved from all claims for
damages or warranty if:
F. Disposal Information • The product is employed for any purposes
other than those cited in the operating instruc-
F.1 Device Disposal tions;
The unit must be disposed of by a qualified specia-
• The product is altered in any way other than
list disposal service. The disposal service must be
those alterations described in the operating
informed of the possibility of hazardous residue in the
instructions;
unit.
• The product is repaired by other than an autho-
F.1.1 Disposal Instructions for EU Member rized facility or if any but Renfert OEM parts are
Nations employed;
To conserve and protect the environment, prevent • The product continues to be employed, despite
environmental pollution and improve the recycling of obvious safety faults or damage;
raw materials, the European Commission adopted • The product is subjected to mechanical impacts
a directive that requires the manufacturer to accept or is dropped.
the return of electrical and electronic units for proper
disposal or recycling.
Within the European Union units with this symbol
should not therefore be disposed of in unsorted do-
I. Warranty
mestic waste: Provided the unit is properly used, Renfert warrants
the all components of the Magma preheating oven for
a period of 3 years.
Warranty claims may only be made upon presenta-
tion of the original sales receipt from the authorized
For more information regarding proper disposal ple- dealer.
ase apply at your local authorities. Components subject to natural wear as well as con-
sumables (e.g., thermocouple, etc. ...) are excluded
from this warranty.
F.2 Insulation Material Renfert also warrants the heating muffle for a period
Particles of the insulation material installed of 3 years or maximum 6,000 hours of operation.
between the heating muffle and the housing The warranty is voided in case of improper use; failu-
as well as particles from the door firebrick re to observe the operating, cleaning, maintenance,
can be hazardous if inhaled! and connection instructions; in case of independent
repairs or repairs by unauthorized personnel; if spare
Always wear respiratory protection during parts from other manufacturers are employed, or; in
disassembly / assembly work! case of unusual influences or influences not in com-
Always wear gloves protection during pliance with the utilization instructions.
disassembly / assembly work! Warranty service shall not extend the original warran-
ty.
- 40 -
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