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Products lines

19A avenue Choiseul - 1290 Versoix - Switzerland


Tel : +41 22 774 29 61 Fax : +41 22 774 29 63
e-mail : sales@msi-sa.biz Website : www.msi-sa.biz
-2 -

Table of Content

PAGE 3 - About us

PAGE 4 - BEST products

PAGE 5 - MSI Products

PAGE 6 - HOE Products

PAGE 7 - VAL-TEX Products

PAGE 8 - TIC Products

PAGE 9 - QOT Products

PAGE 10 - MELCO Products

PAGE 11 - OTECO Products

PAGE 12 - AMERICAN MANUFACTURING Products

PAGE 13 - Summary of products

PAGE 14 - Sample of international activites

PAGE 15 - CONTACTS

19A avenue Choiseul - 1290 Versoix - Switzerland


Tel : +41 22 774 29 61 Fax : +41 22 774 29 63
e-mail : sales@msi-sa.biz Website : www.msi-sa.biz
-3 -

About us

MSI-Manifold Systems Ironworks SA is based in Versoix,


Switzerland, and provides high quality service, equipment and
customized engineered solutions to the oil & gas well service,
control, testing, completion, work over and drilling industry, thanks
to its skilled staff that totals over 30 years of experience in the oil &
gas industry.
MSI’s commitment to quality service coupled with its time
zone location in Europe has led to a strengthened relationship with
its suppliers. As a result, MSI SA has been awarded exclusive
distributorships for Europe, the Middle-East, CIS and Africa by a
number of well regarded US manufacturers.
These agreements enable MSI SA to supply American
manufactured products (from MSI, HOE, Best Swivel Joints,
Melco…) directly from the factory at competitive prices, similar to
those quoted by these same manufacturers in the US domestic
market.
All our Principals work in accordance to the highest industry
standards. The equipment supplied is interchangeable with
internationally known manufacturers such as FMC, SPM,
Halliburton, Cameron, Shaffer, Hydril, Gardner Denver, EMSCO…
and is very competitively priced. This allows us to offer great value
for money to our customers.

19A avenue Choiseul - 1290 Versoix - Switzerland


Tel : +41 22 774 29 61 Fax : +41 22 774 29 63
e-mail : sales@msi-sa.biz Website : www.msi-sa.biz
-4 -

Products
BEST - Swivel & flowline equipment
A large family of products at very competitive prices. It offers its customers prompt delivery of
critical items, produced to the highest quality standards.

Swivel joints, Unions, Steel hoses and Pup joints & Integral Fittings

BEST - Valves
BEST designs and manufacture specialty ball valves in a wide range of materials and sizes from high
alloy to carbon steel and from 1/2" to 24".

High pressure series, extraordinary Ball valves, Plug Valves & Totally lubricated Valves

BEST - Compressors
BEST manufactures a wide range of compressors designed for use in gas gathering, process, refining
and inert gas injection applications.

ML series, RL & RLT series, AVL

19A avenue Choiseul - 1290 Versoix - Switzerland


Tel : +41 22 774 29 61 Fax : +41 22 774 29 63
e-mail : sales@msi-sa.biz Website : www.msi-sa.biz
-5 -

Products
MSI - Flow Control
MSI raised the bar in the oilfield using proven designs that are enhanced by superior quality and
innovation. Our MSI products are built and tested to the highest standards using advanced
manufacturing techniques to ensure optimum performance and reliability.

Low torque & top entry plug valves, fittings, adapters, flowline, Integral union chokes

MSI - Pumping related equipment


MSI is proud to introduce the TI-600 & the QI-1000 Well Service Pump. The TI-600 is a 600
horsepower triplex pump whereas the QI-1000 is a 1000 horsepower quintuplex pump.

TI-600, QI-1000, Replacement fluid end & Grease pumps

MSI - Line specialities


MSI continuing quest for constant improvement of the quality and performance of our products has
led to the development of an innovative newly engineered plug valve insert, of the MSI Hydraulic
choke and of the Wingseal metal-to-metal sealing connector.

Unisert, Hydraulic chokes, Wingseal

19A avenue Choiseul - 1290 Versoix - Switzerland


Tel : +41 22 774 29 61 Fax : +41 22 774 29 63
e-mail : sales@msi-sa.biz Website : www.msi-sa.biz
-6 -

Products

HOE - Chokes
The HOE product line mainly focuses on building chokes

Positive & adjustable chokes, Threaded & Flanged, Positive flow beans, Heater chokes,etc..

19A avenue Choiseul - 1290 Versoix - Switzerland


Tel : +41 22 774 29 61 Fax : +41 22 774 29 63
e-mail : sales@msi-sa.biz Website : www.msi-sa.biz
-7 -

Products
Val-Tex - Bulk and Stick Lube Sealant
Val-Tex offers a wide range of lube sealants designed specifically for valve maintenance.
Recommended and used by top flow-line equipment manufacturers including Halliburton, MSI,
FMC, Anson and Cameron.

Available in either stick or bulk packaging, designed to fit your existing equipment.

Val-Tex - Valve Flush


Val-Tex Valve Flush cleans out hardened sealants and lubricants that contain solids and / or fillers
in all types of valves. This superior product is formulated using non-petroleum oils.

Val-Tex Valve Flush is available in a wide range of packaging for use with standard valve
lubrication equipment:

Val-Tex - Injection Equipment


Val-Tex supplies a complete range of new Lubrication equipment, as well as reconditioned.

Lever Guns, Hydraulic Guns, Air Guns, Air/Hydraulic guns, Electric/Hydraulic guns.

19A avenue Choiseul - 1290 Versoix - Switzerland


Tel : +41 22 774 29 61 Fax : +41 22 774 29 63
e-mail : sales@msi-sa.biz Website : www.msi-sa.biz
-8 -

Products

TIC - Control Panels


TIC configures, manufactures, installs and commissions pneumatic, hydraulic and electro-hydraulic
control panels and safety shutdown systems for the Oil & Gas Industry worldwide.

Custom designed Control Panel

19A avenue Choiseul - 1290 Versoix - Switzerland


Tel : +41 22 774 29 61 Fax : +41 22 774 29 63
e-mail : sales@msi-sa.biz Website : www.msi-sa.biz
-9 -

Products

QOT - Products & Services


Quality oil tools is a fully equipped repair and manufacturing facility.

hydraulic chokes and control panel 100% interchangeable with SWACO, welded fittings, welded pup
joints, studded manifold blocks, spools, reconditioned gate valves

19A avenue Choiseul - 1290 Versoix - Switzerland


Tel : +41 22 774 29 61 Fax : +41 22 774 29 63
e-mail : sales@msi-sa.biz Website : www.msi-sa.biz
- 10 -

Products

MELCO - Blow Out Preventers equipment


The MELCO line is our blowout preventer specialty line of products. We developed a full line of
replacement parts for all major blowout preventers. MELCO offers rubber replacement parts in
addition to machined parts.

Shaffer, Cameron and Hydril BOP spare parts, pulsation dampener spare parts, accumulator spare
parts, Cameron F, FC, HCR, RR, R, DV valves spare parts, pipe wipers, kelly wipers, mud bucket,
rotary torque wheels.

19A avenue Choiseul - 1290 Versoix - Switzerland


Tel : +41 22 774 29 61 Fax : +41 22 774 29 63
e-mail : sales@msi-sa.biz Website : www.msi-sa.biz
- 11 -

Products
Oteco - Gates & Relief valves
OTECO Gate Valves provide easy operation, tight shut-offs, extended service life, and simple, fast,
low cost renewal in the field. Our Relief Valves offer a superior level of protection for slush pumps,
manifolds, and other expensive components used in drilling operations.

Wide range of gate valves, Model PRV & Model RR relief valves

Oteco - Fluid end & rubber products


OTECO offers a full line of high quality Fluid End Pump Parts for all popular mud pumps to suit any
drilling condition. OTECO rubber products are molded in our own rubber manufacturing facility.

Pump Liners, Liner Packing, Pistons, etc.. & Annular and Rotating BOP packing units, etc..

Oteco - Rig hardware, pressure gauge and equipment


OTECO offers an extensive line of rig hardware, pressure gauge and related products used in
everyday oilfield drilling, testing, and production operations.

Wide range of pressure gauge, Rig tools like chain connectors & wrenches, etc…

19A avenue Choiseul - 1290 Versoix - Switzerland


Tel : +41 22 774 29 61 Fax : +41 22 774 29 63
e-mail : sales@msi-sa.biz Website : www.msi-sa.biz
- 12 -

Products

AMERICAN MANUFACTURING – OEM interchangeable pumps parts

AMERICAN MANUFACTURING offers a wide range of OEM interchangeable parts for many
pumps brands: Gardner Denver, Failing, Weathley, Gaso, National, Emsco and many others.

AMERICAN MANUFACTURING manufactures fluid end expendables: liners (hardened and


chrome), pistons (single and double acting), gaskets, rods (hardened and chrome), valves/seats
(gravel and stem-guided, standard, and others) and others. Production line includes expendables
for power end as well: connecting rods, jackshafts, pinion gears, bull gears, eccentric bushings,
sleeve shafts, etc.

AMERICAN MANUFACTURING – Duplex power pumps


The model FG-AXG is a duplex reciprocating type power slush pump designed for maximizing
volume without sacrifice of working pressure and compactness.

FG-AXG Duplex Pump can be used for oil line, mining, industrial service but also for mud, grout
and cementing services; with 6" stroke and liner size from 2.5" to 5".

19A avenue Choiseul - 1290 Versoix - Switzerland


Tel : +41 22 774 29 61 Fax : +41 22 774 29 63
e-mail : sales@msi-sa.biz Website : www.msi-sa.biz
- 13 -

Summary of our product list :

• MSI : plug valves (Halliburton, FMC & SPM styles), chokes, fittings,
adapters, NPST pup joints, well service triplex/quintuplex pumps

• BEST : integral pup joints, circulating/cementing hoses (loops), swivel


joints (FMC chiksans & SPM styles), unions.

• HOE : production and drilling chokes (Cameron style, FMC style)

• VAL-TEX : lubricants for ball valves, plug valves, gate valves for
pipeline and oilfield, grease gunesm grease fittings

• MELCO: Shaffer, Cameron and Hydril BlowOutPreventer spare parts,


pulsation dampener spare parts, accumulator spare parts, Cameron F,
FC, HCR, RR, R, DV valves spare parts, pipe wipers, kelly wipers,
mud bucket, rotary torque wheels.

• QOT : hydraulic chokes and control panel 100% interchangeable with


SWACO, welded fittings, welded pup joints, studded manifold blocks,
spools, reconditioned gate valves, brand new gate valves.

• TIC : engineered control panels for X-mas Trees, Chokes, SSV,


Manifolds, Diverters, BOPs.

• OTECO : gate valves, BW, fitting, gauges

• AMERICAN MANUFACTURING : mud pumps OEM interchangeable


parts (fluid end expendables and power end expendables) for Gardner
Denver, Emsco, National, Failing, Gaso, Wheatley, Ideco, etc.

19A avenue Choiseul - 1290 Versoix - Switzerland


Tel : +41 22 774 29 61 Fax : +41 22 774 29 63
e-mail : sales@msi-sa.biz Website : www.msi-sa.biz
- 14 -

Sample of international activities:


Customer Equipment
BJ Services Chokes, plug valves,…
Crosco Drilling & Well Plug valves, manifold fittings,Surface Safety Valves, control
Service panels, chokes,….
Diament Plug valves, manifold fittings, pup joints, swivel joints,…
Enserv Plug valves, swivel joints,…
Fangmann Quintuplex Well Service pumps, plug valves…
Fidmash NOV chokes, greasing units, plug valves, fittings,…
Geoinform Wireline BOP, Flowhead, unions,manifold fittings,…
Halliburton Chokes, manifolds, plug valves,…
Well service triplex/quintuplex pumps, plug valves, chokes,
Hochdruck Pumpen Services
pup joints, swivel joints, steel hose loops,…
IPS Plug valves, pup joints, swivel joints,…
JJS Oilfield Unions, plug valves, swivel joints,…
JMC Progress Quintuplex Well Service pumps,…
Kuwait Oil Company Chokes, plug valves
National Oilwell Maintenance
Chokes, plug valves, fittings,…
Qatar
National Oilwell Maintenance
Well service triplex pumps, plug valves,…
Saudi
National Oilwell Varco
Plug valves, swivel joints,…
Norway
National Oilwell Varco
Plug Valves, swivel joints,…
Scotland
Plug valves, manifold fittings, swivel joints, steel hose loops,
Nis-Naftagas
pup joints,…
Normec Manifolds, plug valves, chokes, swivel joints,…
Odfjell Drilling Chokes, plug valves,…
Petrobaltic Plug valves, manifold fittings,…
Customer Equipment
RB Pipetech Plug valves, swivel joints, manifold fittings,…
Rotary Drilling Chiksans, unions, plug valves,BOP spare parts,…
Safwan Petroleum Company Manifolds, plug valves, chokes
Saipem Manifolds, unions, plug valves,…
Saudi Aramco Plug valves,…
Schlumberger Triplex pumps, Chokes, plug valves,…
Stewart & Stevenson Triplex pumps, Chokes, plug valves,…
TEM Triplex pumps, Chokes, plug valves,…
Weafri Well Services Triplex pumps, plug valves, spare parts for triplex pumps,…

19A avenue Choiseul - 1290 Versoix - Switzerland


Tel : +41 22 774 29 61 Fax : +41 22 774 29 63
e-mail : sales@msi-sa.biz Website : www.msi-sa.biz
- 15 -

For further information please contact:

MSI – Manifold System Ironworks SA


Avenue Choiseul 19A, 1290 Versoix – Switzerland
Tel: +41.22.774.29.61 // Fax : +41.22.774.29.63
E-Mail :sales@msi-sa.biz // Website : www.msi-sa.biz

Commercial manager
Rodolphe Tousset DIPL. Mec. Eng. rodolphe.tousset@msi.sa.biz

Central Europe & Balkans Area Sales Manager


Nevena Vasiljevic nevena.vasiljevic@msi-sa.biz

Sales Support Manager


Veronica Codella veronica.codella@msi-sa.biz

Sales Support
Angelika Gawlik angelika.gawlik@msi-sa.biz

Sales Support
Béatrice Wiseman beatrice.wiseman@msi-sa.biz

Sales Support CIS


Elizaveta Savinykh lisa.savinykh@msi-sa.biz

19A avenue Choiseul - 1290 Versoix - Switzerland


Tel : +41 22 774 29 61 Fax : +41 22 774 29 63
e-mail : sales@msi-sa.biz Website : www.msi-sa.biz
WingSeal TM

MSI

W
U.S. Patent No. 5176409

MSI WingSealTM

i
The patented WingSealTM connector is a revolutionary metal-to-metal sealing connector that can
replace existing connectors such as flanges, clamp hubs, and hammer-lug unions. The

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WingSealTM connector requires no elastomer seals or sealant grease, and has proven reliable at
both low and high pressure, low and high temperatures, with both gas and liquid media.

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The MSI WingSealTM has been used extensively in some of the most severe environments in the
oilfield. High pressure, high temperature, abrasive sand, and high volume natural gas wells have
been tested using WingSealTM flow back manifolds and components. Pressures exceeding
12,000psi, temperatures exceeding 300F and volumes surpassing 50mmcf/day are not
uncommon conditions for an MSI WingSealTM manifold.

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The MSI WingSealTM is designed for:
· 15,000wp STD

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· 15,000wp H2S
· High temperatures
· Low temperatures

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· High volumes
· Abrasive environments
· Dependable service life
· Safer, faster rig up and rig down times (compared to clamp hub, flanged)

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Customers have benefited from the compact design, light-weight
components and dependable service that the WingSealTM provides.

The WingSealTM connector is an inexpensive unit to purchase, use


and maintain. The seal ring is reusable, the individual components TM
are easily replaceable, and should the seal faces of the seal subs
become damaged, they are repairable without welding.

Metal to Metal
MSI is a division of Dixie Iron Works, Ltd.
300 West Main St, Alice, Texas 78332
ph: 800-242-0059 fax: 361-664-4840
www.diwmsi.com
WingSeal 20 TM
MSI
Manifold Weight Comparisons
WingSeal TM 20: 2412 lbs
25.25 Clamp Hub: 3314 lbs
Flanged 2 1/16 15M: 4126 lbs

WS20 NUT RETAINER RING

WS20 WINGSEAL

78.00

Full 2" ID WS20 SEAL SHROUD

Smooth Flow Bores


2.0

No Internal Upsets
WS20 NUT

WingSeal 30 TM

Manifold Weight Comparisons


WingSeal TM 30: 3707 lbs
Clamp Hub: 4860 lbs
30.00
Flanged 3 1/16 15M: 5890 lbs

WS30 NUT

94.00

Full 3" ID WS30 WINGSEAL


WS30 NUT RETAINER RING

WS30 SEAL SHROUD

Smooth Flow Bores


3.06

No Internal Upsets

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S E RV I C E
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GreasePump

MSI

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MSI Grease Injection System

MSI is proud to introduce our new Grease Injection System. This compact, self contained,

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positive displacement, 12-volt greasing system was designed to properly lubricate pump
plungers during pump operations without relying on gravity and/or personnel.

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The system, when properly installed, operates with the engine's 12 volt power supply. Unlike oil
lubrication delivery systems, the MSI Grease Injection System distributes grease in equal
amounts to each plunger via stainless steel braided hoses, which are individually attached to

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each packing retainer nut. Each packing retainer nut receives an exact amount of grease that is
pumped with an electric positive displacement pump at user-adjustable time intervals. The
greasing intervals are set prior to the start of the pump job. This process eliminates the

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possibility of any one plunger not receiving the proper amount of grease.

The oilfield pumping industry has strongly embraced this concept due to the efficiency of the
unit and, more importantly, to the increased life of the packing.

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Key features of the MSI Grease Injection System:
· Reliable lubrication to each plunger
· Compact

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· Light weight
· Personnel can see when grease is low
· 12 volt system easily installed

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· Proven improvement for packing life
· Inexpensive

Dependable, accurate
p
lubrication
MSI is a division of Dixie Iron Works, Ltd.
300 West Main St, Alice, Texas 78332
ph: 800-242-0059 fax: 361-664-4840
www.diwmsi.com
GreasePump 14 10
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MSI
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5 15
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GreasePump BOM
Item QTY PART NO DESCRIPTION
1 1 GRS0007 FIBERGLASS ENCLOSURE-SPECIAL
2 1 GRS0004 GREASE PUMP
3 3 GRS0008 BULKHEAD FITTING 7/16 JIC
4 1 GRS0001 BUTTON PUSH, RED
5 1 GRS0002 INDICATOR LIGHT, GREEN
6 3 GRS0003 VALVE, SAFETY RELIEF
7 3 EC0063 EL BODY, 1/8"NPT STREET EL (FM)
8 1 GRS0005 TIMER RELAY
9 1 GRS0006 SOCKET
10 2 GRS0009 SERIES 422 HOLD DOWN CLIP
11 6 HF0001 HOSE FITTING, 1/4" x FEM SWIVEL JIC
12 1 HF0003 HOSE ADAPTER, 1/4"JIC X 1/8" PIPE
13 2 HF0004 HOSE ADAPTER, EL 1/4" JIC x 1/8" PIPE
14 1 GRS0010 ALUMINUM MOUNTING PLATE
15 1 HOSE-4 HOSE 1/4" SS BRAIDED
16 1 DC0307 ADPT BDY, 1/4"NPT x 1/4"NPT HEX NIPPLE
17 1 FEC0108 CHECK VALVE, GREASE PLUNGER LUBE

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 7'/-H )0)(
Exclusive Distributor
of
Melco Blowout Preventer Specialties
for
Europe, Africa, CIS and Middle East

General Catalog 2006

Avenue Choiseul 19A, 1290 Versoix - Switzerland


Tel: +41.22.774.29.61 Fax: +41.22.774.29.63
E-mail: sales@msi-sa.biz
Website: www.msi-sa.biz
SERVICE DEPARTMENT
Tubular Instrumentation & Controls Mission Statement.

Meeting the quality needs and expectations of our customers is our highest priority. Tubular Instrumentation and Controls,
Inc. is completely committed to ensuring customer satisfaction is achieved at all times. This will be obtained by providing the
highest quality products and services and by continually improving our quality management system.

SERVICE DEPARTMENT

T.I.C. has built a reputation in the last fourteen (14) years for excellent customer service and quick response while always
meeting or exceeding the needs of our customers. T.I.C.’s client base consists of well known companies through out the
gas and oil industry.

• ABB VETCO GRAY


• ABB OFFSHORE SYSTEMS
• CAMERON CONTROLS
• DIAMOND OFFSHORE
• EXCEL ENGINEERING
• GLOBAL SANTA FE
• HEMERLICH AND PAYNE DRILLING
• MARATHON OIL CO.
• OILSTATES
• PETROFAC INTERNATIONAL
• PETRECO INTERNATIONAL
• TRANSOCEAN SEDCO FOREX
• VARCO
• WOM

For a complete list of references and customer base please contact sales at ticsales@tubingservices.com or
vmgarcia@tubingservices.com (Service Manager), or call our office for assistance.

T.I.C. has been proudly serving the gas and oil industry for 14 Years; we have been involved in a variety of service projects
both domestic and international, related to Drilling and Production type control systems.

The types of Installations in which TIC has participated include:

• Tubing, Piping, and Hose installations on BOP Stacks


• Tubing Subsea Pods
• Tubing of Diverter skids
• Electrical and Tubing of Hydraulic Power Units
• Electrical and Tubing installations on Drilling Rigs, Platforms and Drill Ships
• Tubing and Electrical on Compressors
• Instrumentation on all types of Skid Packages
• Electrical panels, Junction Boxes, and PLC’s
• Electrical for SCR and MCC Houses
• Tubing for Subsea Trees and Manifolds
• Tubing on Wellhead Control Panels
SERVICE DEPARTMENT

T.I.C.’s extensive inventory of equipment and tooling is an attribute not normally found within our service industry. This
equipment includes the following:

a. HB-632 Bender: Used for the tubing bending of heavy wall thickness, from 3/4'' – 2'' tubing, and 6mm – 50mm tubing as
well as 1/2'' Schedule 80 Pipe to 1-1/2'' Schedule 80 Pipe.
b. 424 Crank Bender: Used for the bending of tubing from 1/2''- 1-1/4'' thinner wall tubing, as well as 6mm-32mm
c. 412 Crank Bender: Used for 1/4'' thru 3/4'' tubing.
d. Parker Hydra tool: Used for the Flaring of 37 degree, from 1/4''- 2'' & 6mm – 50mm tubing..
e. Rigid 535: Threading Machine used for Pipe from 1/2'' pipe to 2'' Pipe, of any Schedule.
f. Power Pony: Used for Threading Pipe and Conduit from 1/2” to 4'' Pipe of any Schedule.
g. Portable Band Saws:
h. Drill Motors:
i. Portable Mag Drill Press: for Special drilling.
j. 1800 Greenlee Mechanical Bender: Used for the bending of Rigid, as well as aluminum conduit. From 1/2'' to 1''
k. 555R Greenlee Electrical Bender: Used for the bending of Rigid, as well as aluminum conduit from 1/2'' to 2''
l. One Shot and Sweep STB Series: Used for the Bending of heavy wall Pipe from 1/2'' up to 4''
m. Swagelok Pre Setting Tool: Used for the Hydraulic Presetting of ferrules from 1'' to 2''.
n. Auto Clave Manual Conning and Threading Tools: Used for conning and Threading Autoclave tubing from 1/4” to 9/16”
o. Auto Clave Electrical Conning and Threading Tools: Used for Conning and Threading of Autoclave tubing from 1/4'' to 1”
p. Welding Machines. Electrical, Gasoline, and Diesel.
q. Connexs for Mobilization 25' and 8' x 8'.
r. Work Tables and Benches with Vices.
s. Tri-pod Chain Vices and Clamp Vices.
t. Oxygen and acetylene setups.
u. Brady TLS2200: Used for thermal printing wire tags
v. Brady Plus: Used for field printing of wire tags.
w. Fluke Digital Megger: equipment for the testing of insulation of cables.
x. 24VDC Power Supply. Used for the testing of equipment.
y. 4-20 milliamp simulator
z. Hose Crimper: from 1/4'' – 2'' Hose up to 10,000# Psi
aa. Flushing Units for Both Water and Hydraulic Systems.

T.I.C.’s reputation was built on craftsmanship and dependability.


Through the years T.I.C. has become the premier service company for
tubing and electrical installations.

1. Stainless Steel Tubing 1/8'' thru 2''


2. Autoclave Tubing 1/4'' thru 1''
3. Flared Tubing
4. Super Duplex Tubing
5. Marine Shielded Cable
6. Conduit
7. Hoses

T.I.C. provides professional service in Hydraulic, Pneumatic, and Electrical installations. Years of experience in the Drilling
and Production Industries enables us to meet our customer’s requirements - large or small. T.I.C. prides itself in the ability
to quickly mobilize both manpower and material, safely and efficiently. T.I.C. employees are experienced professionals that
are independent and are committed to quality workmanship and customer satisfaction.
Manufacturing, Engineering and Service
11940 Brittmoore Park Dr.
Houston, Texas 77041
phone 832.467.3110 • fax 832.467.3010
www.tubingservices.com
MANUFACTURING
Tubular Instrumentation & Controls, Inc.
Tubular Instrumentation & Controls Inc. (T.I.C.) configures, manufactures and installs and commissions
pneumatic, hydraulic and electro hydraulic control panels and safety shutdown systems for the Oil & Gas
Industry worldwide. T.I.C.’s philosophy is that after sales and support and service is the critical key in
maintaining any piece of equipment regardless of the location. Our current QA/QC program is being
evaluated for ISO 9001:2000 certification. We are at present expecting to have this certification complete
by January 2004. Our facility is located at the following address:

Customer Support

Control Panel Fabrication,


Configure/Build Or
Fabricate To Your Design

Our service department is staffed with skilled technicians and engineers that have the experience for the
installation, commissioning, preventative maintenance and the knowledge for trouble shooting our safety
shutdown systems. Our technicians and engineers are on call 24/7 for a wide range of services that vary
from training of the control systems to trouble shooting and maintenance on our safety shutdown systems.
Our manufacturing and service facility is stocked with a wide variety of spare parts, tube fittings, pipe
fittings, wire, electrical fittings, repair kits, components, Etc. that are used in the fabrication and installation
of our control systems.

Control Panels

All of T.I.C.’ control panels are a fail-safe system


by configuring the logic to provide the following:

• ESD Function (Emergency Shut Down)


• Fusible Plug Loop (circuits for fire detection)
• Wellhead Valve Opening and Closing Sequence
• Monitoring of the Flowline Pressure

T.I.C. offers the following applications that can


be offered in the Master Section of the control
panel for monitoring and controlling the
functions of:

• Platform Process facilities


• Oil & Gas Separators (High, Intermediate
and Low pressure)
• Glycol Skids
• Heater Treaters
• Gas Scrubbers
• Gas Injection Systems
Wellhead Control Systems
Single Wellhead Control Panels
Pneumatic/Hydraulic Control Panel
Total Hydraulic Operated Control Panel

Optional Design
Pneumatic Wing and Master Valves and a Hydraulic Operated Downhole valve.
Hydraulic Wing, Master and Downhole Valves.

System Design includes:


Air or Natural Gas Supply – 100 – 200 PSIG
Standard or H2S-CO2 (NACE) Service
Hydraulic Outputs – 1,000 to 10,000 PSIG Subsurface Safety Valve and Surface Safety Valves
NOTE: Hydraulic regulator is provided on panels with Hydraulic Operated Surface Safety Valves
Pneumatic Outputs
ESD Loop – 50 PSIG
Surface Safety Valves – 100 to 200 PSIG
High/Low Pilot supply – 50 PSIG
Shutdown Outputs
Remote ESD or Local Shutdown
Fusible Plugs
High/Low Pilot Shutdown
Design includes Hydraulic Pump which can be operated both Pneumatically or Manually
Atmosphere – Desert/Marine
316 Stainless Steel Tubing and Fittings

Well Opening Sequence –


First – Hydraulic Operated Subsurface Safety Valve
Second – Master Surface Safety Valve
Third – Wing Surface Safety Valve

Well Closing Sequence –


First – Wing Surface Safety Valve
Second – Master Surface Safety Valve
Third – Hydraulic Operated Subsurface Safety Valve

Remote/Local Manual WV Manual MV Manual SCSSV


Action Response Fusible Plugs High Pilot Low Pilot
ESD at Panel at Panel at Panel

Close Wing Valve X X X X X X X


Close Master Valve X X X X X
Close SCSSV X X X
Wellhead Control Systems
Multi Well Control Panels (Modular Type)
Pneumatic/Hydraulic Control Panel
Total Hydraulic Operated Control Panel – Interface to PLC

Optional Design
Pneumatic Wing and Master Valves and Hydraulic Operated Downhole valves
Hydraulic Wing, Master and Downhole Valves with Pneumatic Controls
Total Hydraulic Operation (High and Low Hydraulic Supply) for the WSV, MSV, & SCSSV Operation

System Design includes:


Air or Natural Gas Supply – 100 – 200 PSIG
90 – 120 PSIG Hydraulic Control Pressure (Total Hydraulic Design)
Standard or H2S-CO2 (NACE) Service
Hydraulic Outputs – 1,000 to 10,000 PSIG Subsurface Safety Valve
2,000 to 5,000 PSIG Surface Safety Valves
90 – 120 PSIG Low Hydraulic Supply Control
Pressure
High and Low Accumulator Supply Pressure
NOTE: System Design will include Accumulation Calculation based
on Customer Requirements
Pneumatic Outputs
ESD Loop – 50 PSIG
Surface Safety Valves – 100 to 200 PSIG
High/Low Pilot Supply – 50 PSIG
Shutdown Outputs
Remote ESD or Local Shutdown
Fusible Plugs
High/Low Pilot Shutdown
Design includes Hydraulic Pump which can be operated
both Pneumatically or Manually
Total Hydraulic Designs (Class 1, Div. 1 and 2)
24 VDC Pump/Motor Assemblies
110 to 220 VAC Pump/Motor Assemblies
Atmosphere – Desert/Marine
316 Stainless Steel Tubing and Fittings

Well Opening Sequence –


First – Subsurface Safety Valve
Second – Master Surface Safety Valve
Third – Wing Surface Safety Valve

Well Closing Sequence –


First – Wing Surface Safety Valve
Second – Master Surface Safety Valve
Third – Subsurface Safety Valve
T.I.C. Control Panel Configures
Our standard control panels are configured with the following features:
• Emergency Shutdown – Locally on the Panel Face or remotely
• Monitoring of the Flowline Pressure Status
• Fire safety Shutdown
• Sequential Valve Opening and Closing
• Actuator Controls – Either Pneumatic/Hydraulic or all Hydraulic Actuator Control
• Configured for Remote Telemetry Control
• 316 Stainless Steel Construction
• Optional Removal Doors for easy access to panel components for ease of serviceability

T.I.C. Offers Optional Configurations for Control Panels


T.I.C. Configures their panels to insure that any and all conditions are taken into account to meet the
customer’s requirements. Optional Configures include:

• Custom Configured Control Panels in accordance to Customer Specifications


• Stand Alone Hydraulic Power Unit Packages Configured with Hydraulic Accumulation backup
• Multi-well Control Panels (Pneumatic/Hydraulic or Total Hydraulic Packages) with optional Process
shutdown logic with Pneumatic or Hydraulic First Out Indicators and Hydraulic Accumulation backup
• Sectional Configured Control Panels for Additional Add-On Well Slots
• Process Control Panels
• Self Contained Single Well Control Panels
• Solar Powered Electro/Hydraulic Control Panels
• HMI Interface to PLC’s/RTU’s/Flow Computers allowing Remote Control, Monitoring, Logging
and Reports

T.I.C.’ Service Department


T.I.C.’s service department is a 24/7 worldwide and offers many services other than commissioning,
installation and trouble shooting. Services that are offered:

• Installation of tubing from 1/8” to 2” 316 SS


• Installation from _” to 4” (Pipe can either be bent
or welded)
• Installation of tubing on BOP’s
• Installation and commissioning of Gas Compressors,
Test Panels, Control Panels, Chemical Injection skids,
Meter Run Skids, Hydraulic Choke Manifolds and
the Hydraulic Systems of Land Rigs, Etc.
• T.I.C. assembles and supplies Hydraulic Hoses for
installation on site for the hydraulics on land rigs
• Diverter tubing installation
• Motor Control System installation
• Chain Jack, tubing and installation
• Drillers House tubing and installation
• Ballast Control Valve systems tubing and installation
• Rigid Conduit Manifold on B.O.P.’
• Autoclave Tubing from _” to 1” – 30,000 thru
60,000 PSIG
Manufacturing, Engineering and Service
11940 Brittmoore Park Dr.
Houston, Texas 77041
phone 832.467.3110 • fax 832.467.3010
www.tubingservices.com
PRODUCT INDEX PAGE
Our Commitment To You ................................................................................................... 1
Lube Sealant Packaging ................................................................................................... 2
Lube Sealants and Lubricants .......................................................................................... 3-4
Valve Flush ....................................................................................................................... 5
Stem and Thread Compounds.......................................................................................... 5
Lubrication Fittings, Adapters, and Tools .......................................................................... 6-8
Technical Information ........................................................................................................ 9
Lubrication Equipment
Hand Operated
1000-31 (Manual Lubrication Gun) ......................................................................... 10
1400 (Hydraulic Lubrication Gun) and Accessories................................................ 11-12
Exchange Program (Hydraulic Guns Only)............................................................. 13
“Mini-Mite” Mini Greaser.......................................................................................... 13
“Big Grip” Cartridge Loader .................................................................................... 13
6268A-13 (Manual Lubrication Gun)....................................................................... 14
Air and Electric/Hydraulic
QS-2000A (Air/Hydraulic)........................................................................................ 15
QS-2200A (Electric/Hydraulic) ................................................................................ 16
QS-5000 (Air/Hydraulic) .......................................................................................... 17
QS-5000-C (Air/Hydraulic) ...................................................................................... 18
Air Operated
5-70, 10-70, 40-70 .................................................................................................. 19

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

REV. 8/03
Our Commitment To You

Founded in 1962, Val-Tex has grown to become the preferred provider of high
quality valve maintenance products worldwide.

Whether Val-Tex is assisting a major valve manufacturer or a utility in a small


town, we take pride in helping our customers solve their valve maintenance
problems.

Behind every Val-Tex product stands a company committed to:

• Quality: Val-Tex standard maintenance products do not contain Teflon®, clay,


talc, wax, acid, caustic, or solvents that add to your valve maintenance
problems.
• Competitive Prices: Val-Tex provides cost effective maintenance solutions
especially when compared to the high cost of continuing valve problems and
their potential safety issues.
• Prompt Deliveries: Val-Tex has a large selection of products in stock and
available for immediate shipment.

In addition, the extensive technical support and training Val-Tex provides to you
and your personnel helps maximize the value of the time and money spent on your
valve maintenance program.

From the classroom to the field, from land to sub-sea applications, Val-Tex and a
proven team of manufacturers’ agents are ready to assist you worldwide.

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

1 REV. 8/03
Valve Lube Sealant Packaging

Bulk Lube Sealant


Bulk lube sealant provides the following advantages:
• .Superior lubricity for easier valve operation
• Excellent sealing capability
• Val-Tex bulk lube sealants are available in varying viscosities
• Industry standard packaging
Val-Tex bulk lube sealant is packaged to fit your existing equipment. CT12 (Cartridge) 40 (5 Gal.)
Bulk consistency is designated by the letter “S” in the part number. (ex. 80-S-10)
Please refer to the chart below for detailed information.

Net Weight
Size Container Lbs. Kilos. Suggested Injection Equipment
10 5 quart can 10 4.53 5-70, 10-70
40 5 gallon pail 40 18.14 40-70
120 16 gallon drum 120 54.43 On Request
10 (5 Qt.) 120 (16 Gal.)
440 55 gallon drum 440 199.58 On Request
CT12▲ 12 cartridges/carton 9 4.09 All handguns, QS-2000A, QS-2200A
P* 16 packs/carton 8 3.63 1400, QS-2000A, QS-2200A
P** 6 packs/carton 3 1.38 1400, QS-2000A, QS-2200A
P-4 4 packs/carton 16 7.27 QS-5000, QS-5000-C
* 6 cartons per case
.** 8 cartons per case
▲ Cartridge loader required “P” Lube Pack “P-4” Lube Pack

Stick Lube Sealant


Stick lube sealant provides the following advantages:
•. Greater sealing ability than bulk lube sealant due to its higher viscosity
•. Enhanced lubricity for easier valve operation
•. Val-Tex stick lube sealants offer varying viscosities
• .Size J, K, and V sticks are packaged in user friendly, biodegradable 16 Stick “J” Carton
cellophane wrapped sticks
Val-Tex stick lube sealant is available in a variety of stick sizes and packaging to
fit your existing equipment. Please refer to the chart below for detailed information.
6 Stick “J” Carton
Stick Diameter Length Suggested Injection Sticks per Net Weight
Size in. mm. in. mm. Equipment Carton/Box Lbs. Kilos.
A 1/4 6.35 1 1/2 38.10 Lube Screw 48 - -
B 3/8 9.53 1 1/2 38.10 Lube Screw, MM 24 - -
C 7/16 11.11 2 1/8 53.98 Lube Screw 24 - - 12 Stick “K” Carton
D 1/2 12.70 2 5/8 66.68 Lube Screw 24 - -
G 5/8 15.88 .3 1/2 88.90 Lube Screw 24 - -
J* 1 3/8 34.93 8 1/2 215.90 1400, QS-2000A, 16 8 3.63
QS-2200A
J** 1 3/8 34.93 8 1/2 215.90 1400, QS-2000A, 6 3 1.38
QS-2200A 4 Stick “V” Carton
K* 1 1/2 38.10 10 1/2 266.70 1000-31, 6268A-13 12 8 3.63
V 4 101.60 10 254.00 QS-5000, QS-5000-C 4 20 9.07
* 6 cartons per case
** 8 cartons per case Small Stick

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

REV. 8/03 2
Val-Tex Lube Sealants
All Val-Tex lube sealants and silicone sealants are available in either stick or bulk packaging, unless otherwise noted. Please
refer to page 2 for types of packaging. Call Val-Tex or your nearest Val-Tex agent with questions on applications that are not
addressed in this chart.

Temperature
Product Description Range Color Biodegradable Application
40 Multi-purpose acid and -10° F to 400° F Off-white Yes Developed for valves used in acid
caustic valve lube sealant -23° C to 204° C and caustic services throughout the
chemical industry
50 ..Replaced by 750
60 Multi-purpose valve lube -20° F to 400° F Light tan Yes Developed expressly for valves used
sealant for general oilfield -28° C to 204° C in natural gas, crude oil production,
and plant services X’mas tree valves, gathering systems,
crude oil pipelines, and general plant
services. Resistant to crude oil,
distillate, and salt water.
65 Multi-purpose valve lube -20° F to 350° F Brown Yes Formulated for valves used in sour
sealant for hydrogen sulfide -28° C to 176° C gas or sour crude service (hydrogen
and low pressure carbon sulfide) and/or low pressure carbon
dioxide service dioxide service.
75 High temperature multi- -20° F to 750° F Black Yes Developed for valves used in high
purpose valve lube -28° C to 398° C temperature systems carrying
sealant (contains hydrocarbons from heavy crude oils
moly-disulfide) up to and including the aromatics.
80 Multi-purpose valve lube -20° F to 500° F Amber Yes A proven product for natural gas that
sealant for natural gas, -28° C to 260° C is highly resistant to mineral oils, light
LPG’s and aromatics hydrocarbons, LPG’s, and aromatics.
80-HM Very heavy multi-purpose -20° F to 500° F Black Yes Formulated to be used on well
valve lube sealant (contains -28° C to 260° C service units and storage field valves
moly-disulfide) where extreme high pressures are
encountered. Highly resistant to
natural gas, mineral oils, light
hydrocarbons, LPG’s and aromatics.
85 Extra heavy multi-purpose -20° F to 500° F Amber Yes Developed to be used on storage
valve lube sealant -28° C to 260° C field valves where extreme high
pressures are encountered. Highly
resistant to natural gas, mineral oils,
light hydrocarbons, LPG’s, and
aromatics
700 Synthetic multi-purpose -20° F to 450° F Black Yes Excellent resistance to liquids.
valve lube sealant with -28° C to 232° C Suitable for natural gas, mineral oils,
moly-disulfide light hydrocarbons, LPG’s, aromatics,
sour gas, sour crude, CO2, gasoline,
water and instrument air.
750 Special low temperature -50° F to 375° F Black Yes Formulated for very low temperatures.
synthetic multi-purpose valve -45° C to 190° C Excellent resistance to liquids.
lube sealant with Suitable for natural gas, mineral oils,
moly-disulfide light hydrocarbons, LPG’s, aromatics,
sour gas, sour crude, CO2, gasoline,
water and instrument air.
972 Multi-purpose valve lube -20° F to 600° F Black Yes General purpose product formulated
sealant with moly-disulfide -29° C to 315° C for valves in high pressure and high
temperature oil and gas service.
Contains moly-disulfide to reduce
operating torque.

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

3 REV. 8/03
Val-Tex Lube Sealants
All Val-Tex lube sealants and silicone sealants are available in either stick or bulk packaging, unless otherwise noted. Please
refer to page 2 for types of packaging. Call Val-Tex or your nearest Val-Tex agent with questions on applications that are not
addressed in this chart.

Temperature
Product Description Range Color Biodegradable Application

Emergency Lube Sealants: Formulated to seal badly worn ball, plug, and gate valves

80+FTFE Emergency multi-purpose -20° F to 500° F Amber Yes Contains Teflon® particles in carrier
valve lube sealant with fine -28° C to 260° C oils that are resistant to most
Teflon® particles (FTFE) hydrocarbons. Repeated use of any
® Registered Trademark of DuPont
TFE material is not recommended.

700+FTFE Synthetic emergency multi- -20° F to 450° F Black Yes Contains Teflon® particles in a
purpose valve lube sealant with -28° C to 232° C synthetic carrier oil that is suitable
fine Teflon® particles (FTFE) for hydrocarbons, sour gas, sour
crude, CO2, water, and instrument
air service.
450 Emergency multi-purpose 50° F to 400° F Black Yes An extremely heavy sealant that
valve sealant. Available in 10° C to 204° C does not contain Teflon®. Do not
bulk only. use below 50° F. Suitable for
hydrocarbon service.

Light Lubricants: Available in Bulk Only

2000 Synthetic valve lubricant -45° F to 450° F Black Yes Excellent resistance to liquids.
with moly-disulfide. Ideal -42° C to 232° C Suitable for natural gas, mineral oils,
for commissioning of light hydrocarbons, LPG’s, aromatics,
new ball valves. sour gas, sour crude, CO2, gasoline,
instrument air, and water.

Silicone Sealants

202 Silicone sealant. Available in -40° F to 400° F White No Formulated for hot air, hot water,
tubes and other standard bulk -40° C to 204° C acetic acid, acetic anhydride, ethyl
packaging. alcohol, CO2, and other applications
suitable for silicone sealants.
302 Silicone sealant with -40° F to 400° F Black No Developed for hot air, hot water,
moly-disulfide. -40° C to 204° C acetic acid, acetic anhydride, ethyl
alcohol, CO2, and other applications
suitable for silicone sealants where
additional lubricity is required.

A.P.I. Gate Valve Lubricant

PL-1000 Lubricant for A.P.I. gate -10° F to 400° F Black Yes Highly resistant to crude oil, gas,
valves. Used for body fill. -23° C to 204° C and water. Formulated with
Available in bulk only. non-petroleum oils to protect
wellhead valves from corrosion and
wear. Free of fillers. Contains
moly-disulfide for lower operating
torque.

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

REV. 8/03 4
Val-Tex Valve Flush

“IF THE LABEL DOESN’T SAY VAL-TEX, IT’S NOT VALVE FLUSH”
Val-Tex Valve Flush cleans out hardened sealants and lubricants that contain solids and / or fillers in all types of
valves. This superior product is formulated using non-petroleum oils.

Valve Flush does not contain acid, caustic, solvent, or solids to add to your problems. Valve Flush is a safe,
biodegradable, non-hazardous material. It is generally compatible with all lubricants and sealants.

After Valve Flush has freed your valve, follow with Val-Tex lube sealants. They are free of solids and fillers and
eliminate the need for products like Valve Flush.

Val-Tex Valve Flush is available in the following packaging for use with standard valve lubrication equipment.

Weight Suggested Injection


Part No. Description Lbs. Kilos. Equipment
VF-CTN 4-2 lb. bottles 8 3.63 1400, QS-2000A, QS-2200A
1000-31, 6268A-13, MM
VF-GAL 1 Gallon Jug 8 3.63 QS-5000, QS-5000-C
.
VF-10 5 Quart Can 10 4.53 5-70, 10-70
.
VF-40 5 Gallon Pail 40 18.14 40-70
.
VF-120 16 Gallon Drum 120 54.43 On Request
.

VF-440 55 Gallon Drum 440 199.58 On Request

STOP VALVE PROBLEMS BEFORE THEY START


USE VAL-TEX LUBE SEALANTS

Stem and Thread Compounds


10-S Stem and Thread Lubricant - Temperature Range: 10° F to 350° F
Superior weather resistant thread and stem lubricant that helps to retard corrosion. Apply sparingly.
Color: silver. Packaged In Zip Top Tubes, 1lb./.45 kg. cans, 10 lb./4.53 kg. cans, 40 lb./18.14 kg. pails,
120 lb./54.43 kg. drums and 440 lb./199.58 kg. drums.

19-S Thread Compound - Temperature Range: 10° F to 400° F


Seals and protects threads. Highly resistant to corrosion. Prevents galling of threads. Ideal for
stainless to stainless threads. Packaged in Zip Top Tubes, 1 lb./.45 kg. cans, 10 lb./4.53 kg. cans,
40 lb./18.14 kg. pails, 120 lb./54.43 kg. drums, and 440 lb./199.58 kg. drums.

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

5 REV. 8/03
Lubrication Fittings

Giant Buttonhead Fittings Part Number


Choose the single check for general service or Single Check Double Check Thread Size
double check for extra safety in high pressure SC-18 1/8" NPTF
applications. Available in NPT or UNC threads. SC-14 DC-14 1/4" NPT
Use a Val-Tex giant buttonhead coupler for SC-38 DC-38 3/8" NPT
lubrication. SC-12 DC-12 1/2" NPT
SC-12-BUSHED* DC-34 3/4" NPT
DC-1 1" NPT
DC-58-11 5/8"-11 UNC
SC-38-16 3/8"-16 UNC
DC-34-10 3/4"-10 UNC
* Includes SC-12 with 1/2"x3/4" bushing

Combination Giant Buttonhead/Lube Screw Fittings


Part Number
Tall buttonhead fittings are available in a single ball Single Check Double Check Thread Size
check for general service or a double ball check for
extra safety in high pressure applications. Choose TSC-14 TDC-14 1/4" NPSM
from NPSM (straight) or UNC threads. Use a TSC-38 TDC-38 3/8" NPSM
Val-Tex giant buttonhead coupler for lubrication. TSC-12 TDC-12 1/2" NPSM
TSC-34 TDC-34 3/4" NPSM
TSC-38-16 3/8"-16 UNC
TSC-12-13 1/2"-13 UNC
TDC-58-11 5/8"-11 UNC
TSC-34-10 TDC-34-10 3/4"-10 UNC
TDC-78-9 7/8"-9 UNC
TSC-1-10 1"-10 UNC

Vented Cap Fittings


Available in standard or Full Flow design. Both Part Number
designs have a single check that provides the Standard Full Flow Thread Size
primary seal. The vent cap is a secondary seal and CF-14 CF-14-FF 1/4" NPT
retards corrosion of the fitting face. CF-38 CF-38-FF 3/8" NPT
CF-12 CF-12-FF 1/2" NPT
Used on gate valves, such as WKM and Cameron, CF-34 CF-34-FF 3/4" NPT
and ball valves such as Cameron, Grove and FMC CF-1 CF-1-FF 1" NPT
having large capped fittings. Use a Val-Tex WKM
or CIW-GB adapter for lubrication.

Vented Cap Giant Buttonhead Fittings


Choose standard or Full Flow design. Both designs Part Number
have a single check that provides the primary seal. Standard Full Flow Thread Size
The vent cap is a secondary seal and retards CF-14-GB CF-14-FF-GB 1/4" NPT
corrosion of the fitting face. CF-38-GB CF-38-FF-GB 3/8" NPT
CF-12-GB CF-12-FF-GB 1/2" NPT
Used on gate valves, such as WKM and Cameron, CF-34-GB CF-34-FF-GB 3/4" NPT
and ball valves such as Cameron, Grove and FMC CF-1-GB CF-1-FF-GB 1" NPT
having large capped fittings. Use a Val-Tex WKM,
CIW-GB adapter or giant buttonhead coupler for
lubrication.

Fittings are rated to 10,000 PSI. Body is 1215 carbon steel with a 302 stainless steel spring and chrome alloy ball unless otherwise noted. Fittings are also available in
316 stainless steel, 4140, 4130, or other materials upon request. Please contact Val-Tex or your nearest Val-Tex agent for your special requirements.

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

REV. 8/03 6
Lubrication Fittings and Adapters

Safety-Seal Fittings
This two piece fitting is designed with double
Part Number Thread Size
chrome alloy ball checks and positive metal-to-
metal shut-off. This assures maximum safety SS-14 1/4" NPT
where high pressure and/or dangerous products SS-38 3/8" NPT
are encountered. Loosen 1 1/2 turns to inject SS-12 1/2" NPT
product. SS-34 3/4" NPT

Packing Injectors
Used for injection of fibrous and plastic packing into Part Number
the stem area. Available with a floating ball tapered Floating Ball Full Flow Thread Size
cavity or the Full Flow design. Choose from NPT or PI-14 PI-14-FF 1/4" NPT
UNC threads. PI-38 PI-38-FF 3/8" NPT
PI-12 PI-12-FF 1/2" NPT
PI-58-11 5/8"-11 UNC
Packing injector pressure relief tool (Part No. PI-34-10 3/4"-10 UNC
PI-PRT) is used to bleed pressure from the
stem area. Compatible with most packing
injectors with 1/2"-20 UNF I.D. threads.

Body Bleed Fittings


Used to bleed pressure from valve bodies. The
Part Number Thread Size
standard floating ball check is 440 stainless
BB-14 1/4" NPT
steel.
BB-38 3/8" NPT
BB-12 1/2" NPT
BB-34 3/4" NPT
BB-1 1" NPT
BB-125 1 1/4" NPT
BB-15 1 1/2" NPT

Auxiliary Fittings
Used for emergency sealing of leaking giant or
Part Number Application
standard buttonhead fittings. Special features
include a nylon insert to provide a durable seal for AF-1 Giant Buttonhead Fittings
uninterrupted service and a fitting lock to prevent AF-2 Standard Buttonhead Fittings
accidental removal. This is a reusable device.

Zerk Adapter
For lubrication of all Zerk fittings using standard Part Number
valve lubrication equipment. Consists of a giant Zerk Adapter
buttonhead fitting to a zerk adapter.

Fittings are rated to 10,000 PSI. Body is 1215 carbon steel with a 302 stainless steel spring and chrome alloy ball unless otherwise noted. Fittings are also available in
316 stainless steel, 4140, 4130, or other materials upon request. Please contact Val-Tex or your nearest Val-Tex agent for your special requirements.

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

7 REV. 8/03
Lubrication Adapters and Tools
Lubrication Adapters
For use on gate and ball valves having various sizes of capped fittings (Cameron, WKM, Grove, etc.). Durable design includes a
nipple on the stem to allow a secure connection to the fitting for uninterrupted flow of lube sealant or Valve Flush. Should the ball
check in a lubrication fitting fail to reseat, these adapters can remain connected until the fitting can be replaced.

WKM #1 / CIW #1 / CIW-GB-1


This adapter is a cost effective way to Part Number Nut Size Fitting Application
convert from a capped fitting to your gun’s WKM #1 1"-14 UNS Capped and G.B. Capped
giant buttonhead coupler. CAUTION: When CIW #1 3/4"-16 UNF Cameron Small Capped Fitting
disconnecting, trapped pressure is relieved CIW-GB-1 1"-14 UNS Cameron Large Capped Fitting
through a vent hole in the nut. If this is a
safety concern, please see #2 style adapter
below.

WKM #2 / CIW #2 / CIW-GB-2


This adapter allows you to convert from a Part Number Nut Size Fitting Application
capped fitting to your gun’s giant buttonhead WKM #2 1"-14 UNS Capped and G.B. Capped
coupler. Designed for maximum safety. CIW #2 3/4"-16 UNF Cameron Small Capped Fitting
Bleeder valve vents trapped pressure before CIW-GB-2 1"-14 UNS Cameron Large Capped Fitting
disconnecting.

WKM #3 / CIW #3 / CIW-GB-3


Connects directly to the 1/4" NPT male Part Number Nut Size Fitting Application
adapter on your lubrication hose assembly. WKM #3 1"-14 UNS Capped and G.B. Capped
This adapter allows maximum unrestricted CIW #3 3/4"-16 UNF Cameron Small Capped Fitting
flow when injecting any material containing CIW-GB-3 1"-14 UNS Cameron Large Capped Fitting
TFE. Trapped pressure is relieved through
a vent hole in the nut while disconnecting.

Pressure Releasing Tool


Connects to capped fittings and giant buttonhead Part Number
capped fittings to allow body cavity pressure to be PRT-12
vented to atmosphere. Fits 1"-14 UNS threads.
Discharge port is 1/2" NPT female.

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

REV. 8/03 8
Technical Information

Lubrication Fitting Reference Valve Lube Sealant Capacity In Ounces


These minimum capacities are provided by the manufacturer. Twice
the minimum capacity may be required to achieve the desired result.
To determine the thread size of
your lubrication fittings, compare
the thread width to the inside of CAMERON GROVE NORDSTROM-AUDCO-WALWORTH
the reference markings. If you Size BALL VALVE BALL VALVE PLUG VALVE
have a small vent capped fitting 1/2 - - 1/2
1" 3/4 - - 1/2
or large vent capped fitting 1 - - 1
remove the cap and compare the 1 1/2 - - 1
exposed top of the fitting to the 2 2 - 3
circles below. For accuracy, view 3 2 - 4
through one eye. 4 3 - 5
6 4 3 9
8 6 3 11
10 6 4 14
12 10 4 17
14 10 4 32
16 12 5 40
18 18 5 56
3/4" 20 20 8 72
22 22 10 80
24 24 10 88
26 26 12 96
28 26 13 -
30 30 14 .112

32 - 14 -
34 34 15 -
36 42 16 -
38 - 16 -
40 64 18 -
.42 68 18 .-
Large Capped .48 102 22
. .-
1/2" Fitting
When using Valve Flush it may be necessary to perform the
flushing procedure twice.

3/8"
Small Capped
Fitting
Lubrication Extension Calculation

Inside Diameter (I.D.) 1/4" 3/8" 1/2" 3/4"


1/4" Ounces Per Foot 0.5 1.3 2.0 4.0

If possible, the extension should be removed and any old hardened


material should be cleared from the line and not pumped into the valve.

1/8"

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

9 REV. 8/03
Val-Tex 1000-31

10,000 P.S.I. High Pressure Screw Prime Valve Lubrication Gun

Stick Size: K Weight: 13 Lbs.


PSI Rating: 10,000 Gauge: Optional
Priming: Screw Type Lube Pack Compatible: No
Delivery: 1 oz. / 15 strokes Internal Relief Valve: No
The Val-Tex 1000-31 lever gun accepts standard lube sealant sticks and Valve Flush. The 1000-31 is durable and easily
repairable because it has few moving parts.

The standard 1000-31 is shipped as shown above, with hose center, ball bearing swivel, and giant buttonhead coupler with nylon
coupler washer. Options such as high pressure hose tee, gauge, gauge guard, carrying strap, Z-swivel, various hose lengths and
repair parts are available upon request.

CAUTION: This gun is not equipped with an internal ball check in the head assembly and line pressure may bleed back into the
barrel. Before removing the giant buttonhead coupler, turn the screw handle counterclockwise and raise the plunger handle to
relieve pressure.
1000-21-30: Hose assembly complete (no gauge)
1000A-31G: Gun complete with gauge assembly

Item Part No. Description Item Part No. Description


1 1000-1 Head 20 1000-20 Head Gasket (optional)
2 1000-2 Pipe Plug 21 1000-21 Coupler Cup
3 1000-3 Nut 22 1000-22 Coupler Seal
4 1000-4 Primer Cup 23 1000-23 Coupler Spring
5 1000-5 Washer 24 1000-24 “O” Ring
6 1000-6 Primer Spring 25 1000-25 Coupler Piston
7 1000-7 Screw 26 1000-26 Coupler Body
8 1000-8 Nut 27 1000-27 Coupler Assy
9 1000-9 Barrel 28 1000-30 Swivel 7/16"-27x1/8" NPTF
10 1000-10 Collar 29 1000-29 Hose - 10"
11 1000-11 Screw Handle OPTIONS
12 1000-12 Link (2 required) .25 TEE High Pressure Hose Tee
13 1000-13 Link Stud (2 required) 1422 Carrying Strap
14 1000-14 Lock Nut (3 required) 15MGF High Pressure Gauge
15 1000-15 Stripper Bolt 52752 Z-Swivel
16 1000-16 Plunger Handle 301296 High Pressure Tee Adapter
17 1000-17 Plunger 319700 Shut-off / Bleeder Valve
18 1000-18 Packing Nut GC-250 Gauge Guard
19 1000-19 Packing ..Various Hose Lengths

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

REV. 8/03 10
Val-Tex 1400

10,000 P.S.I. High Pressure Hydraulic Valve Lubrication Gun

Lube Sealant Size: J, P, CT12 Weight: 16 Lbs.


PSI Rating: 10,000 Gauge: Included
Priming: Self-Priming Hydraulic Lube Pack Compatible: Yes
Delivery: 1 oz. / 44 strokes Internal Relief Valve: Yes
The Val-Tex 1400 is a rugged, light weight unit that is self priming and can be used in any position. Pressure is easily relieved by
turning the by-pass valve one and one half revolutions allowing the coupler to be removed from the grease fitting. The hydraulic
system is equipped with an internal hydraulic relief to provide maximum safety in the event an operator continues to pump after the
gun has been depleted of lube sealant.

The standard 1400 shipped as shown above, comes complete with lube pack adapter, hose tee, 15,000 P.S.I. 2 1/2 inch liquid
filled stainless steel gauge, ball bearing swivel, hose center, and giant buttonhead coupler with nylon coupler washer. Options
such as gauge guard, carrying strap, Z-swivel, 1/4 turn shutoff / bleeder valve, and variable hose lengths are available upon
request. Repair kits are also available. Parts are interchangeable with most manufacturer’s guns.

Special features include a slip link to help prevent damage due to over extension of the pump piston, handle latch assembly to
protect the pump piston when the gun is not in use, graduated handle with one ounce markings to eliminate guesswork and waste
during injection, and a special adapter for Lube Packs.

Consult the maintenance manual that is enclosed with every Val-Tex 1400 for troubleshooting and repair procedures.

Warning: Use only UCON-500 hydraulic fluid in the gun. Do not carry the 1400 hydraulic gun by the handle.

Exchange Program for hydraulic lubrication guns is available. See page 13 for details.

Lubrication Gun Accessories

The Val-Tex GC-250 Gauge Guard is a wise


investment to protect your gauge. It fits a 2 1/2"
bottom mount gauge, which is standard on most
Val-Tex equipment. The easy to install GC-250’s tough
construction provides impact resistance for the entire
For maximum protection of your hydraulic lubrication gun, this gauge. A UV resistant material helps to prevent
Gun Case is constructed of easy to clean, durable aluminum with the Gauge Guard from cracking due to exposure to
heavy-duty latches and carrying handle. the sun.

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

11 REV. 8/03
Val-Tex 1400

Refer to page 13 for more information on the Hydraulic Gun Exchange Program
Item No. Part No. Description Item No. Part No. Description Item No. Part No. Description
1 6 Giant Buttonhead Coupler ▲ 16 1408-H Inner Hydraulic Cup 39 1414-C Lock Nut
1-01 6-C Cap 17 1408-I Inner Washer Nut 39A 1414-D Stop Link
1-02 6-G Gasket 18 1409 Grease Barrel ▲ 40 1415 Fluid Bag, Seal Ring, Bleeder Assy.
1-03 6-S Spring ▲+ 19 1410 O-ring 6227-9 41 1416 Fluid Bag Barrel
1-04 5N Nylon Washer 20 1411 Body Assy. Items 21-34 42 1417 Fluid Bag Barrel Cap
1-05 6-B Body 21 1411-A Body 43 1418-A Cap Screw
2 43379 No. 6 G.B. Coupler Adapter ▲ 22 1411-B Hydraulic Pump Cylinder 44 1418-B Latch Sleeve
3 20 Hose Center Only ▲+ 23 1411-C O-ring 6227-15 45 1418-C Latch Arm
4 16-D H.P. Ball Bearing Swivel ▲+ 24 1411-D O-ring 6227-10 46 1418-D Retaining Ring
5 .25 TEE High Pressure Hose Tee 25 1411-E Pump Piston 47 1418-E Spring
6 301296 Hose Tee Adapter 26 1411-FA Washer 1/4" X 1/32" 48 1418-F Latch Screw
*6A 1420 Lube Pack Adapter ▲ 27 1411-FB Ball 1/4" Ø 49 1418-G Stem & Knob Assembly
7 15MGF High Pressure Gauge 28 1411-FC Spring 50 1418-H Spring
8 1407 Grease Barrel Cap 29 1411-FD Check Valve Screw 51 1418 Latch Assembly - Items 43-50
9 1408 Piston Assembly 29A 1411-FE Filter Screen 52 1419 Filter Screen
10 1408-A Cap Screw 1/4" -28NF 30 1411-G By-Pass Valve Assy. OPTIONS
▲+ 11 1408-B O-ring 70-010 31 1411-H By-Pass Stop ▲ UCON-500 Quart of Hydraulic Fluid
▲ 11A 1408-BA Copper Washer 32 1411-I Cap Screw No. 8-32NC CT-LOADER “Big Grip” Cartridge Loader
12 1408-C Outer Washer Nut 33 1411-J Internal Hydraulic Relief GC-250 Gauge Guard
*12A 1421 Outer Washer Nut for Lube Pack ▲+ 34 1411-K O-ring 6227-3 GUN CASE Hydraulic Gun Case
▲ 13 1408-D Outer Hydraulic Cup 35 1412 Fulcrum Assembly 1422 Carrying Strap
14 1408-E Piston 36 1413 Handle 319700 Shut-Off / Bleeder Valve
▲+ 15 1408-F O-ring 6227-24 37 1414-A Links (2) 52752 Z-Swivel
▲+ 15A 1408-G O-ring 70-012 38 1414-B Stripper Bolt Various Hose Lengths
* Items 6A and 12A to be used to convert older guns to use
...Lube Packs
▲ Kit #1
+ Kit #2

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

REV. 8/03 12
Hydraulic Lubrication Gun
Exchange Program
Reconditioned Hydraulic High Pressure Valve Lubrication Gun

Lube Sealant Size: J, P, CT12 Weight: 14 Lbs.


PSI Rating: 10,000 Gauge: Not included
Priming: Self-Priming Hydraulic Lube Pack Compatible: Yes
Delivery: 1 ounce / 44 strokes Internal Relief Valve: Yes

Exchanging a gun is quick, easy and inexpensive. Val-Tex maintains a large stock of reconditioned hydraulic guns ready for
immediate exchange. Details about the exchange program are as follows:

• All brands of hydraulic guns accepted


• Covers all internal parts and replating
• Rapid turnaround
• Free estimates on parts not covered
• Base price does not include external parts, hose assembly, or gauge

After receipt, your hydraulic gun will be promptly inspected and you will be advised of the total charges. Prior to your authorization
for exchange, your original gun can be returned. After getting your approval, Val-Tex will send you a replated, reconditioned gun that
has passed our stringent quality control inspection.

Replacement gauge, hose assembly parts, and accessories are also available upon request. (See page 12 for parts)

“Mini-Mite” Mini Greaser “Big Grip” Cartridge Loader


The “Mini-Mite” allows you to quickly inject “B” size sticks
The “Big Grip” Cartridge Loader makes it easier and more
into stop cock valves. Features include:
convenient to load cartridges of lube sealant and lubricant. It
• Easy loading
is designed for use with the Val-Tex 1400, QS-2000A, and
• Sturdy construction
QS-2200A lubrication guns.
• Multi-use handle
The unit is also available with a hose (MM-1) or with hose
and giant buttonhead coupler (MM-1-27).

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

13 REV. 8/03
Val-Tex 6268A-13

15,000 P.S.I. High Pressure Screw Prime Valve Lubrication Gun

Stick Size: K Weight: 17 Lbs.


PSI Rating: 15,000 Gauge: Optional
Priming: Manual Lube Pack Compatible: No
Delivery: 1oz. / 24 strokes Internal Relief Valve: No
The Val-Tex 6268A-13 lever gun injects Valve Flush and all types of lube sealant, from heavy to light viscosities with equal ease.
Extra heavy duty barrel assures maximum safety and long life. The 6268A-13 accepts all standard lube sealant sticks. Standard
features include extra long handle for maximum leverage, mechanical screw and spring primer to assure positive prime and a
pressure relief screw for ease in disconnecting.

The standard 6268A-13 shipped as shown above, comes complete with ball bearing swivel, hose center, and a giant buttonhead
coupler with nylon coupler washer. Options such as high pressure hose tee, gauge, gauge guard, carrying strap, Z-swivel, 1/4 turn
shutoff / bleeder valve, various hose lengths, and repair parts are available upon request.

6268A-13-G: Gun complete with hose assembly and gauge


Item No. Part No. Description Item No. Part No. Description Item No. Part No. Description
1 12369 Lockwasher, 1/4" O.D. 22 316815 Lever Assembly 45 16 H.P. Ball Bearing Swivel
2 17615 Lockwasher, External Tooth 23 316819 Screw, Shoulder 49 5N Nylon Coupler Washer
3 52312 Bushing, 1/2" long 24 316825 Handle & Screw Assembly 52 13 Complete Hose Assembly
4 52313 Link Pin, 1-13/64" long 25 316827 Nut, Retaining 1-19/32" O.D. 53 6 Giant Buttonhead Coupler
*5 54845 Washer, Copper 11/16" O.D. *26 316828 Packing 53-01 6-C Cap
6 77783 Nut, Hex 3/8-16 *27 316829 Cup Hydraulic, 1-5/8" O.D. 53-02 6-G Gasket
7 77795 Nut, Hex Jam 1/4"-20 28 316834 Screw, Packing 53-03 6-S Spring
8 79236 Washer, Steel, 17/32" O.D. 29 317396 Pin, Piston 53-04 5N Nylon Washer
*9 171000-5 “O” Ring, 3/8 O.D. *30 317397 Spacer 53-05 6-B Body
*10 171009-1 “O” Ring, 9/16" O.D. 31 317398 Pin, Link 54 43379 #6 G.B. Coupler Adapter
*11 171700-28 Ball, Check Valve, 7/16" Dia. 32 317399 Piston Stop OPTIONS
*12 313899 Gasket, 5/16" O.D. 33 319352 Adapter 55 301296 High Pressure Tee Adapter
13 316802 Link 34 322610 Loader Valve Assembly 56 .25TEE High Pressure Hose Tee
14 316803 “S” Hook 35 G-327603 Piston & Cylinder Head Assembly 57 15MGF High Pressure Gauge
15 316804 Washer, 1-1/4" O.D. *36 327605 Screw,Valve GC-250 Gauge Guard
*16 316805 Bushing and Washer Assembly 37 327606 Body, Valve 1422 Carrying Strap
17 316807 Spring, 3-3/8" Long 38 328211 Cylinder Cap 319700 Shut-off / Bleeder Valve
18 316808 Sleeve 39 328212 Cylinder 394117 Repair Kit
19 316809 Split Ring, 15/16" O.D. (Approx.) 40 380794 Gasket 5/8" O.D. (Approx.) 52752 Z-Swivel
*20 316812 Gasket, 2" O.D. (Approx.) 41 394113 Piston, Head and Valve Assembly Various Hose Lengths
21 316813 Plug, 7/16-20 44 20 Hose Center
* Included in 394117

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

REV. 8/03 14
Val-Tex "Quick Stick" QS-2000A

LI FA
G S
Air / Hydraulic Lubrication Gun

H T
T- A
W N
EI D
G E
H A
T, S
Delivery: 8 ounces / 30-60 seconds

C YL
O
Weight: 32 Lbs.

M UB
PA R
Lube Sealant Size: J, P, CT12

C IC
T A
PSI Rating: 10,000

U TI
N O
IT N
Overall Dimensions: 20" H X 11" W X 17" L

FO
Priming: Self-Priming Air / Hydraulic

R
CFM Required: 9
Air Pressure Required: 75 - 100 PSI
Pressure Delivered through a 6 foot hose
at 100 PSI:
Lube Sealant - 8,000 PSI
Valve Flush - 10,000 PSI
Gauge: Included
Lube Pack Compatible: Yes
Internal Relief Valve: Yes

The easy to operate Val-Tex QS-2000A is a fast, affordable, compact, rugged lubrication unit. The lightweight QS-2000A is
easily portable and pumps lube sealant sticks, Lube Packs, and Valve Flush. The unit comes complete with a six foot, 3/8 inch I.D.
high pressure hose, 15,000 PSI gauge, Gauge Guard, dual swivels, and a giant buttonhead coupler. The hydraulic pump requires
only periodic maintenance and has an internal safety relief valve set at approximately 10,000 PSI to prevent over pressuring the unit.

Options available:
• Unit available with sealant barrel to fit K size lube sealant sticks (Part # QS-2000A-K).
• Air regulator (8607) rated to 3,000 PSI and gauge (2052L160) rated to 160 PSI. Be sure to refer to your company’s
policies before using anything other than compressor air for your power source.
• Sealant hose lengths up to 10 feet. We do not recommend hoses longer than 10 feet because of the output pressure drop.
• Moisture separator (5604-2) and airline lubricator (5904-2) for protection of the pump.

Part No. Item# Description Qty. Part No. Item# Description Qty.
QS-2001A Frame 1 2008 Piston Assembly 1
PA-133 Hydraulic Pump - 9 CFM 1 Consists of:
328030 Air Coupler 1 1408-A 5 Cap Screw 1
328034 Air Coupler Nipple 1 1408-BA 6 Copper Washer 1
2016 Grease Hose Assembly 1 2008-1 7 Piston Body 1
Consists of: 2008-2 8 Snap Ring 2
1420 1 Lube Pack Adapter 1 2008-3 9 Retaining Ring 2
6 Giant Buttonhead Coupler 1 2008-4 10 Upper and Lower Seal Set 2
1/4 CPLG 1/4" x 1/4" Coupling 1 OPTIONS
321320 1/4" x 1/4" Straight Swivel 1 2019 Air Regulator Assembly
.25 TEE 1/4" Tee 1 Consists of:
15MGF 15,000 PSI Gauge 1 8607 Air Regulator 1
GC-250 Gauge Guard 1 2052L160 0-160 PSI Gauge 1
43379 Adapter 1/4" X 1/2-27 1 319700 Shut-Off / Bleeder Valve 1
20638 6' X 3/8" HP Hose 1 5604-2 Moisture Separator 1
52752 1/2"-27 X 1/4" Z-Swivel 1 5904-2 Airline Lubricator 1
2017A Hydraulic Line Assembly 1 HF101 1 Gallon Hydraulic Fluid 1
2018 Grease Barrel Assembly 1 Various Hose Lengths
Consists of:
1407 2 Grease Barrel Cap 2
1409-R 3 Grease Barrel 1
1410 4 O-ring 2

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

15 REV. 8/03
Val-Tex QS-2200A

Electric / Hydraulic Lubrication Gun ED TY


IR I
U BIL
EQ O
R M
E TE
Delivery: 8 ounces / 30-60 seconds C
R E
U PL
Weight: 40 Lbs. O
S M
Lube Sealant Size: J, P, CT12 R CO
AI S
O
PSI Rating: 10,000 N OW
L
Overall Dimensions: 20" H X 13" W X 17" L AL
Priming: Self-Priming Electric / Hydraulic
Pressure Delivered through a 6 foot hose
at 100 PSI:
Lube Sealant - 8,000 PSI
Valve Flush - 10,000 PSI
Gauge: Included
Lube Pack Compatible: Yes
Internal Relief Valve: Yes

The easy to operate Val-Tex QS-2200A is a fast, compact, rugged lubrication unit. Run by a rechargeable battery powered
hydraulic pump, the QS-2200A gives you complete mobility and eliminates the need for an air supply. It is suitable for use with
J size lube sealant sticks, Lube Packs, cartridges, and Valve Flush.

The unit comes complete with a six foot, 3/8 inch I.D. high pressure hose, 15,000 PSI gauge, Gauge Guard, dual swivels, and a
giant buttonhead coupler. The hydraulic pump requires only periodic maintenance and has an internal safety relief valve set at
approximately 10,000 PSI to prevent over pressuring the unit.
Options available:
• Unit available with sealant barrel to fit K size lube sealant sticks (Part # QS-2200A-K).
• Sealant hose lengths up to 10 feet. We do not recommend hoses longer than 10 feet because of the output pressure drop.

Part No. Item# Description Qty. Part No. .Item# ..Description Qty.
QS-2001A Frame 1 2017A Hydraulic Line Assembly 1
.

PR102 Electric/Hydraulic 2018 Grease Barrel Assembly 1


.
Pump-12 Volt DC 1
..Consists of:

BP212VQ 12 Volt Battery w/ 115 .1407 . 2. .Grease Barrel Cap .2


Volt Charger Case 1
1409-R 3
. .. ....Grease Barrel .1
QS-2001A- 1410 .4 .O-ring .2

EPLATE Mounting Plate 1


2008 .Piston Assembly .1

328030 Air Coupler .Consists of:

328034 Air Coupler Nipple 1 .1408-A ..5 .Cap Screw .1


2016 Grease Hose Assembly 1 1408-BA .6
. .Copper Washer .1
Consists of: 2008-1 7 .Piston Body .1

1420 1
. Lube Pack Adapter 1 2008-2 8 .Snap Ring .2

6 Giant Buttonhead Coupler 1 2008-3 9 .Retaining Ring .2

1/4 CPLG 1/4"x1/4" Coupling 1 2008-4 ..10 . Upper and Lower Seal Set .1

321320 1/4"x1/4" Straight Swivel 1 1413 . Handle .1

.25 TEE 1/4" Tee 1 .25x.375 BSHG .. 1/4"x3/8" Bushing .1

15MGF 15,000 PSI Gauge 1 OPTIONS


GC-250 Gauge Guard 1 319700 Shut-Off/Bleeder Valve .1
43379 Adapter 1/4"x1/2-27 1 5040 1 Gallon Hydraulic Fluid .1
20638 6'x3/8" HP Hose 1 RB12V Replacement Battery .1

52752 12"-27x1/4" Z-Swivel ..Various Hose Lengths

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

REV. 8/03 16
Val-Tex “Quick Stick” QS-5000

Air / Hydraulic Lubrication Gun Y


FO
R
N
IT IO
AC AT
Delivery: 8 oz. / 30-60 seconds P C
A RI
Weight: 180 Lbs. -C B
D LU
N
Lube Sealant Size: V, P-4 U SY
PO EA
PSI Rating: 10,000 E
V D
FI AN
Overall Dimensions: 44" H X 23" W X 31" L E
G CK
R I
Priming: Self-Priming Air / Hydraulic LA QU
CFM Required: 20
Air Pressure Required: 75 - 100 PSI
Pressure Delivered through a 10 foot hose at 100 PSI:
Lube Sealant - 8,000 PSI
Valve Flush - 10,000 PSI
Gauge: Included
Lube Pack Compatible: Yes
Internal Relief Valve: Yes

The Val-Tex QS-5000 is a fast, versatile, heavy duty lubrication unit that will
pump large volumes of stick lube sealant, Lube Packs, and Valve Flush. The
QS-5000 has the largest stick lube sealant capacity in the valve lubrication
industry. The Val-Tex five pound V-stick, four pound P-4 Lube Pack, and the one gallon Valve Flush (VF-GAL) are designed to drastically reduce the
frequency of loading.
The QS-5000’s four inch pneumatic tires allow the unit to be maneuvered easily by one person. The rugged sealant cap wrench has 16 ounce
graduations to let the operator control the amount of material being loaded. The unit comes complete with a 10 foot, 3/8 inch I.D. high pressure hose,
quarter turn shut-off / bleeder valve, 15,000 PSI gauge, Gauge Guard, dual swivels, and giant buttonhead coupler. The hydraulic pump requires only
periodic maintenance and has an internal safety relief valve set at approximately 10,000 PSI to prevent over-pressuring the unit.
Options Available
• Metal reservoir for the hydraulic pump (5030)
• Sight glass modification to the metal hydraulic pump reservoir allows the operator to monitor the amount of material being pumped. Also available
as a modification to QS-5000’s in the field.
• Air regulator (8607) rated for 3,000 PSI input and gauge (2052L160) rated to 160 PSI. Be sure to refer to your company’s policies before
using anything other than compressor air for your power source.
• Moisture separator (5604-2) and airline lubricator (5904-2) for protection of the pump.
The QS-5M-SUBSEA configuration is available for underwater lubrication of valves. The large
capacity cylinder allows a diver to lubricate multiple valves without having to reload the unit. The
QS-5M-SUBSEA includes a complete cylinder assembly (5001A), sealant hose assembly (5016), hydraulic
pump, and hydraulic hose with quick disconnects. Please call Val-Tex to discuss special requirements or
configurations.

Part No. Item No. Description Qty. Part No. Description Qty.
5001A 1 Cylinder Assembly Complete 1 328034 Air Quick Disconnect (M) 1
5001A-1 2 Sealant Cap Assembly Complete 1 5016 Sealant Hose Assembly 1
5001A-1A 3 Sealant Cap 1 Consists of:
5001-1B 4 Air Return Fitting 1 6 Giant Buttonhead Coupler 1
328034 5 Air Quick Disconnect-Male 1 321320 Straight Swivel 1/4" X 1/4" 1
5001A-1C 6 Lube Pack Extension 1 15MGF 15,000 PSI Gauge 1
5001-1D 7 Dowel Pin 6 GC-250 Gauge Guard 1
5001-1E 8 Hydraulic End Cap O-ring 1 .25 TEE 1/4" Tee 1
5001A-1F 8A Sealant Cap O-rings 1 38-120 Hose - 10' X 3/8" 1
5001A-2 9 Cylinder Body 1 331107 High Pressure Z-Swivel 1
5001-3 10 Piston Assembly Complete 1 319700 Shut-off / Bleeder Valve 1
Consists of: 1/4 IN CPLG 1/4"X1/4" Coupling 1
5001-3A 11 Piston Body 1 5020 Cart
5001-3B 12 Snap Ring 2 Consists of:
5001-3C 13 Piston Seal Retainer 2 5020-1 Sealant Cap Wrench 1
5001-3D 14 Upper & Lower Seal Sets 2 5020-2 Control Lever 1
1408-A 15 Cap Screw Bleeder 5/16"-24NF 1 5020-3 Pneumatic Tire 2
1408-BA 16 Copper Washer 1 5020-4 Handle Grips - 1" 3
5001A-4 17 Hydraulic End Cap 1 SC-14 1/4" G.B. Lube Fitting 1
BB-12 18 1/2" NPT Body Bleed Fitting 1 OPTIONS
5002 Hydraulic Hose Assembly 2052L160 0-160 PSI Gauge 1
Consists of: 5030 Metal Reservoir 1
5002-1 Hydraulic Fluid Hose 1 5030-SG Metal Reservoir w/ Sight Glass 1
5002-2 45 Degree Elbow Adapter 1 5040 Hydraulic Fluid - 128 ounces 1
5012 PA6-2 Hydraulic Pump 5031 Mounting Kit for 5030 1
.1
328030 Air Quick Disconnect (F) 1 8607 Air Regulator 1

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

17 REV. 8/03
Val-Tex QS-5000-C

Air / Hydraulic Lubrication Gun RT


O ITY
S P
Delivery: 8 oz. / 30-60 seconds N AC
A AP
Weight: 153 Lbs. TR C
E
Lube Sealant Size: V, P-4 TO G
R R
PSI Rating: 10,000 E A
SI E L
Overall Dimensions: 46" H X 20" W X 26" L EA AM
Priming: Self-Priming Air / Hydraulic S
CFM Required: 20
Air Pressure Required: 75 - 100 PSI
Pressure Delivered through a 10 foot hose at 100 PSI:
Lube Sealant - 8,000 PSI
Valve Flush - 10,000 PSI
Gauge: Included
Lube Pack Compatible: Yes
Internal Relief Valve: Yes
The Val-Tex QS-5000-C is a compact, easy to transport, fast, versatile, heavy
duty lubrication unit that will pump large volumes of stick lube sealant, lube
packs, and Valve Flush. The QS-5000-C is quickly separated into two parts by
removing the cylinder for easy loading and unloading by one person.
Assembly is as simple as inserting the two catch pins to secure the cylinder
clamps to the frame.

The QS-5000-C has the largest stick lube sealant capacity in the valve lubrication industry. The Val-Tex five pound V-stick, four pound P-4 Lube
Pack, and one gallon Valve Flush (VF-GAL) are designed to drastically reduce the frequency of loading.

The QS-5000-C’s four inch pneumatic tires allow the unit to be maneuvered easily by one person. The rugged sealant cap wrench has 16 ounce
graduations to allow the operator to control the amount of material being loaded. The unit comes complete with a 10 foot, 3/8 inch I.D. high
pressure hose, quarter turn shut-off / bleeder valve, 15,000 PSI gauge, Gauge Guard, dual swivels, giant buttonhead coupler, and metal hydraulic
fluid reservoir. The hydraulic pump requires only periodic maintenance and has an internal safety relief valve set at approximately 10,000 PSI to
prevent over-pressuring.

Options Available
• Sight glass modification to the metal hydraulic pump reservoir allows the operator to monitor the amount
of material being pumped.
• Air regulator (8607) rated for 3,000 PSI input and gauge (2052L160) rated to 160 PSI. Be sure to refer
to your company’s policies before using anything other than compressor air for your power
source.
• Moisture separator (5604-2) and airline lubricator (5904-2) for protection of the pump.

Part No. Item No. Description Qty. Part No. Description Qty.
5001A 1 Cylinder Assembly Complete 1 328034 Air Quick Disconnect (M) 1
5001A-1 2 Sealant Cap Assembly Complete 1 5016 Sealant Hose Assembly 1
5001A-1A 3 Sealant Cap 1 Consists of:
5001-1B 4 Air Return Fitting 1 6. Giant Buttonhead Coupler 1
328034 5 Air Quick Disconnect-Male 1 321320 Straight Swivel 1/4" X 1/4" 1
5001A-1C 6 Lube Pack Extension 1 15MGF 15,000 PSI Gauge 1
5001-1D 7 Dowel Pin 6 GC-250 Gauge Guard 1
5001-1E 8 Hydraulic End Cap O-ring 1 .25 TEE 1/4" Tee 1
5001A-1F 8A Sealant Cap O-rings 1 38-120 Hose - 10' X 3/8" 1
5001A-2 9 Cylinder Body 1 331107 .High Pressure Z-Swivel 1
5001-3 10 Piston Assembly Complete 1 319700 . Shut-off / Bleeder Valve 1
Consists of: 1/4 IN CPLG 1/4"X1/4" Coupling 1
5001-3A 5020-C Compact Cart
5001-3B
.11
12
Piston Body
Snap Ring
1
2 Consists of:
5001-3C
.13 Piston Seal Retainer 2 5020-1-C Sealant Cap Wrench 1
.
5001-3D MINI-QS-5000 Compact Cart 1
1408-A
.14
15
Upper & Lower Seal Sets
Cap Screw Bleeder 5/16"-24NF
2
1 5020-3 Pneumatic Tire 2
1408-BA 16 Copper Washer 1 5020-4 Handle Grips - 1" 3
5001A-4 17 Hydraulic End Cap 1 SC-14 1/4" G.B. Lube Fitting 1
BB-12 18 1/2" NPT Body Bleed Fitting 1 OPTIONS
5002-1-C Hydraulic Hose Assembly 1 2052L160 0-160 PSI Gauge 1
HQD-14-N-M Hyd. Quick Disc. Nipple 1/4" (M) 1 5035 O Shaped Sight Glass 1
HQD-14-C Hyd. Quick Disc. Coupler 1/4" (F) 1 5040 Hydraulic Fluid - 1 Gallon 1
PA-6-M-2 Hydraulic Pump - Metal Reservoir .. 1 8607 Air Regulator 1
328030 Air Quick Disconnect (F) . 1

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

REV. 8/03 18
Val-Tex Air Operated
Lubrication Equipment
Common Features
These powerful, portable, air operated lubrication guns
have a 70:1 ratio air motor to quickly pump bulk lube Delivery: 1/16 ounce per stroke
sealants and Valve Flush. A special follower plate and PSI Rating: 8,000
spring assures positive priming. All units come equipped Self Priming: Spring loaded follower plate
with a 15,000 PSI gauge, Gauge Guard, dual swivels, CFM Required: 6
control handle, 10 foot, 3/8 inch I.D. high pressure grease Air Pressure Required: 125 to 185 PSI
hose and whip end hose with giant buttonhead coupler. Typical Pressure Delivered through a 10 foot hose
The units are fully automated with no manual activation at 150 PSI:
required. Lube Sealant - 8,000 PSI
Valve Flush - 8,000 PSI
NOTE: When pumping Valve Flush, remove the follower Gauge: Included
plate.
Internal Relief Valve: No

“L’il Greaser” - Model 5-70


The carrying handle makes this compact, portable gun ideal for tight places,
overhead lubrication, and easy transporting around the field. The enclosed sealant
canister keeps dirt and foreign material out.

For Use With: 5 qt. / 10 lb. can


Dimensions: 25" high X 10" width
Approximate weight: 50 lbs. / 22.68 kg.

“Easy Lube” - Model 10-70


Caddy type cart with large rubber tired wheels assures easy maneuverability. The
enclosed sealant canister keeps dirt and foreign material out.

For Use With: 5 qt. / 10 lb. can


Dimensions: 43" high X 18" wide X 28" long
Approximate Weight: 76 lbs. / 34.47 kg.

“Easy Lube” - Model 40-70


A practical gun for servicing a large number of valves. The reversible pail adapter
provides uninterrupted flow. The swing type dolly mounted on rubber tired wheels
keeps the container upright at all times. The enclosed sealant canister keeps dirt and
foreign materials out. Heavy duty latches keep the lid secure.

For Use With: 5 gal. / 40 lb. pail


Dimensions: 37" high X 19" wide X 24" long
Approximate Weight: 78 lbs. / 35.38 kg.

10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE (281) 530-4848 • FAX (281) 530-5225 • WWW.VALTEX.COM

19 REV. 8/03
ISO 9001:2000
REGISTRED

Welcome to American Manufacturing Company.


Your #1 Source for Top Quality O.E.M. Interchangeable Mud Pump Parts

American Manufacturing is a quality manufacturer of replacement parts for the wide variety of
mud pumps, centrifugal pumps, rig parts, and swivel parts found on the World market today.
American's manufacturing plant is located in beautiful St. Joseph, Minnesota in America's
heartland. A highly trained staff uses state-of-the-art equipment and proven quality control methods
to produce the finest pump replacement parts found in the market today.

Over a $1,000,000 of interchangeable mud pump parts, centrifugal pump parts, rig parts and swivel
parts in stock for all major manufactures such as:

 Gardner Denver Duplex Pumps  Gasso Mud Pump


 Gardner Denver Triplex Pumps  Emsco Mud Pump
 Gardner Denver Servicing and  Ideco Pump
Stimulation Pumps  Ideco Swivel
 Gardner Denver Production and  OPI Mud Pump
Industrial Pumps  Centerline Pump
 Failing Mud Pump  Mission Centrifugal Pump
 Failing Rig  MCM O'Drill Centrifugal Pump
 Failing Swivel  Halco Centrifugal Pump
 Wheatley Mud Pump  Harrisburg Centrifugal Pump
 National Mud Pump  And more!!
Most orders same day delivery!

American Manufacturing manufactures top quality O.E.M. interchangeable mud pump parts - fluid
and power end and centrifugal pumps – for ALL major pumps.

Parts for Gardner Denver Mud Pumps


4X5 FF FXF 4.5X5 FF FXF 4.5X6 FG FXG 5X6 FG FXG 5X8 FD FXX
5x10 FD FXD 5.5x8 FD FXX 5.5x10 FD FXD 6x8 FD FXX 6x10 FD FXD
5x8 FC FXX 5x10 FC FXD 5x10 FC FXO 7.5x8 FY FXX 7.5x10 FY FXD
Pressure
7.25x10 F0 FXO 7.25x14 FXN 7.25x14 FK FXK PY-7 PZ-7
PZ-8 PZ-9 PZ-10 PZ-11 4 TEE
PAH
Parts for Wheatley Mud Pumps
1036 7036 6050 6070

Parts for National Mud Pumps


7-P-50 8-P-80 9-P-100 10-P-130 12-P-160
Parts for Emsco Mud Pumps
DB-550 F-350 F-300 F-650 F-800

F-1000 F-1300 F-1600

Parts for Ideco Mud Pumps


T-500 T-800 T-1000 T-1300 T-1600
Parts for OPI Mud Pumps
OPI 700 HDL 6 OPI 700 HDL 6-1/2

Parts for George E. Failing Mud Pumps


5x6-1/4

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