Page 1 of 9

E CHANGED CYCLE FOR EXP. TANK & STACK MZ MT RZ BC 06/12/2011

D REVISED AS PER CLIENT’S COMMENTS MZ MT RZ BC 25/11/2011

C REVISED AS PER CLIENT’S COMMENTS MZ MT RZ BC 18/11/2011

B CHANGED PRIMER CYCLE n°1 MZ MT RZ BC 02/11/2011

A ISSUED FOR APPROVAL MZ MT RZ BC 27/10/2011

REV. DESCRIPTION PREPARED CHECK APPR. APPR. DATE

GAS NATURAL DE LIMA Y CALLAO S.R.L.

TORMENE AMERICANA S.A.

Project: CALENTADORES PROYECTO AMPLIACION
RED PRINCIPAL
SANDBLASTING & PAINTING PROCEDURE

ESTE DOCUMENTO ES PROPIEDAD DE CALIDDA Y NO

PODRA SER DISTRIBUIDO O TRANSFERIDO SIN PREVIA TA2885A-0000-G-005(E) E
APROBACION ESCRITA
SCALE: ---- CODIGO TA : 2885A REVISION
 TA2885A-0000-G-005(E) Page

SANDBLASTING & PAINTING 2

PROCEDURE CODIGO TA : 2885A of

9

Project: CALENTADORES PROYECTO AMPLIACION RED PRINCIPAL

INDEX

1. SCOPE

2. CODE AND STANDARD

3. GENERAL REQUIREMENTS

4. DETAIL PAINTING INSTRUCTION

5. INSPECTION AND TEST

6. REPAIR PROCEDURE

7. ENCLOSED

E CHANGED CYCLE FOR EXP. TANK & STACK 06/12/11 MZ BC

REV. DESCRIPTION DATE PREP APPROVED
 TA2885A-0000-G-005(E) Page

SANDBLASTING & PAINTING 3

PROCEDURE CODIGO TA : 2885A of

9

Project: CALENTADORES PROYECTO AMPLIACION RED PRINCIPAL

1. SCOPE

Scope of this procedure is to give the correct instruction to sub-suppliers for the painting
activity related to the burners of this order.

2. CODE , STANDARD AND REFERENCES DOCUMENTS

ISO 8501-1 Paint and varnishes – Preparation of steel substrates before

application of paints and related products. Visual assessment as
surface cleanliness
Part.1 : Rust grades and preparation grades of uncoated steel
substrates and of steel substrates after overall removal of previous
coatings
ISO 8501-3 Paint and varnishes – Preparation of steel substrates before
application of paints and related products. Visual assessment as
surface cleanliness
Part.3 : Preparation grades of welds , cut edges and other area
with surface imperfection
ISO 8503 Paint and varnishes – Preparation of steel substrates before
application of
Parts 1÷4 paints and related products. Surface roughness characteristic of
blast-cleaned steel substrate
ISO 8504 Paint and varnishes – Preparation of steel substrates before
application of
Parts 1÷3 paints and related products. Surface preparation method
ISO 8502 Paint and varnishes – Preparation of steel substrates before
application of
Parts 1÷3 paints and related products. Tests for the assessment of surface
cleanliness
ASTM D 4752 Measuring MEK resistance of ethyl silicate (inorganic) zinc-rich
primers by solvent rub
SSPC-SP 1 Solvent cleaning
SSPC-PA 2 Measurement of dry coating thickness with magnetic gauges
RAL 840 HR Deutschen normen auschuss
3478-VW-SG-1100002 Painting Specification
3478-VW-SG-1100002 Painting Systems

E CHANGED CYCLE FOR EXP. TANK & STACK 06/12/11 MZ BC

REV. DESCRIPTION DATE PREP APPROVED
 TA2885A-0000-G-005(E) Page

SANDBLASTING & PAINTING 4

PROCEDURE CODIGO TA : 2885A of

9

Project: CALENTADORES PROYECTO AMPLIACION RED PRINCIPAL

3. GENERAL REQUIREMENTS

• Stainless steel surfaces shall not be painted

• Stainless steel surfaces shall be protected from zinc rich primers over spray
• Inorganic zinc primer shall not overlap adjacent already applied intermediate and
finish coats
• Data and parameter of paint products data sheet shall be carefully follows,
included over coating time
• Each coating material forming a paint system shall be produced by the same
manufacturer
• The first coat of paint shall be applied as soon as possible after the completion of
surfaces preparation
• Filters will always prevent oil or water from entering into the air circuit
• Paint containing heavy or metal pigments with a tendency to decant will be kept
in suspension in the pressurized container with a mechanical mixer

4. DETAILED PAINTING INSTRUCTION

Object : INDIRECT GAS HEATER

Painter : ---------------

• Piping and conduits will be done according to standard manufacturer

(sandblasting not foreseen).
• Painting of valves, fan and instrumentation will be done according to standard
manufacturer.

4.1 Cycle n°1

Surface preparation

Surface material : Carbon steel

Surface preparation : Surface imperfection according to ISO 8501-3 grade P2;

spot and discontinued weld are not permitted.

Hard surface layers resulting from flame cutting will be

removed prior to blast.

Abrasive blasting according to ISO 8504-2

Surface preparation according to ISO 8501-1 grade SA 2

1/2

Surface roughness according to ISO 8503 “Medium”

E CHANGED CYCLE FOR EXP. TANK & STACK 06/12/11 MZ BC

REV. DESCRIPTION DATE PREP APPROVED
 TA2885A-0000-G-005(E) Page

SANDBLASTING & PAINTING 5

PROCEDURE CODIGO TA : 2885A of

9

Project: CALENTADORES PROYECTO AMPLIACION RED PRINCIPAL

Before any surface preparation, every oil, greasily spot

shall be removed with suitable detergents according to
SSPC-SP-1 std.

All blasted surface shall be free of impurities

First coat

Application conditions: As per CO.VER.LAC Instruction

Product type: ZINEPOX P.315

Product application: Spray or airless (*)
Trade name : CO.VER.LAC
Coat D.F.T. (microns) : 1x60-80
Place of application : Shop

Second coat

Application conditions: As per CO.VER.LAC Instruction

Product type: INTERMEDIO EPOX A.S. P.447

Product application: Spray or airless (*)
Trade name : CO.VER.LAC
Coat D.F.T. (microns) : 1x80-120
Place of application : Shop

Finishing coat

Application conditions: As per CO.VER.LAC Instruction

Product type: POLILUX EXTRA P.530

Product application: Spray or airless (*)
Trade name : CO.VER.LAC
Coat D.F.T. (microns) : 1x40-60
Place of application : Shop

Final colour :see the next table

RAL: see the next table

Tot. D.F.T.(microns) 200

E CHANGED CYCLE FOR EXP. TANK & STACK 06/12/11 MZ BC

REV. DESCRIPTION DATE PREP APPROVED
 TA2885A-0000-G-005(E) Page

SANDBLASTING & PAINTING 6

PROCEDURE CODIGO TA : 2885A of

9

Project: CALENTADORES PROYECTO AMPLIACION RED PRINCIPAL

4.2 Cycle n°2

Surface preparation

Surface material : Carbon steel

Surface preparation : Surface imperfection according to ISO 8501-3 grade P2;

spot and discontinued weld are not permitted.

Hard surface layers resulting from flame cutting will be

removed prior to blast.

Abrasive blasting according to ISO 8504-2

Surface preparation according to ISO 8501-1 grade SA 2

1/2

Surface roughness according to ISO 8503 “Medium”

Before any surface preparation, every oil, greasily spot

shall be removed with suitable detergents according to
SSPC-SP-1 std.

All blasted surface shall be free of impurities

First coat

Application conditions: As per CO.VER.LAC Instruction

Product type: ZINEPOX P.315

Product application: Spray or airless (*)
Trade name : CO.VER.LAC
Coat D.F.T. (microns) : 1x60-80
Place of application : Shop

E CHANGED CYCLE FOR EXP. TANK & STACK 06/12/11 MZ BC

REV. DESCRIPTION DATE PREP APPROVED
 TA2885A-0000-G-005(E) Page

SANDBLASTING & PAINTING 7

PROCEDURE CODIGO TA : 2885A of

9

Project: CALENTADORES PROYECTO AMPLIACION RED PRINCIPAL

ITEM CYCLE N° COLOUR

Shell (external) 2 -

Expansion tank
2 -
(external)

Firetube N.A. -

Heat exchanger (only

2 -
distributor)
Stack 2 -
(Stack tip) (1) (RAL 9001)

Ladder and platform 1 RAL 6002

Fuel gas train 1 RAL 1021

Air train 1 RAL 5012

Object : INDIRECT GAS HEATER

Supplier inspector qualif.: No special requirements

Preliminary tests : On receipt of a batch paint , the following verification shall

be carried out:
-Integrity of the drum and/or containers
-Expiry date of paint material
-Identification of the delivery against the shipping
documents

In progress test: Curing of inorganic zinc rich primer (checked prior the
application of further coat) according to ASTM D 4752 MEK
test; minimum “rating 4” is requested

Final test: Dry film thickness (frequency as per SSPC SP

PA2)according to SSPC SP PA2;minimum thickness as per
code, maximum thickness according to paint manufacturer
recommendation (except for stripe-coated areas)
Colour check according to RAL std.

E CHANGED CYCLE FOR EXP. TANK & STACK 06/12/11 MZ BC

REV. DESCRIPTION DATE PREP APPROVED
 TA2885A-0000-G-005(E) Page

SANDBLASTING & PAINTING 8

PROCEDURE CODIGO TA : 2885A of

9

Project: CALENTADORES PROYECTO AMPLIACION RED PRINCIPAL

5. REPAIR PROCEDURE

• The supplier shall repair all coating defects and damages that will occur during
the construction.
• Products used for repair of defects and damages, shall be supplied wherever
possible, by the same supplier of the original paint system.
• Surfaces treated with inorganic zinc primer shall be repaired using organic zinc
product.
• Inorganic zinc primer shall not overlap adjacent already applied intermediate and
finish coat(s).
• Before application of any further coat material, all damage to previous coat(s)
shall be repaired.
• If the surface being prepared for repair lies adjacent to sound coated surface
which is not to be repaired ,the surface preparation shall overlap for a minimum
of 25mm and a maximum of 50mm the sound coating.
• The remainder of the existing coated surfaces shall be properly protected with
shields or screens to prevent any possible damage to the surrounding sound
coating.
• All area with the thickness lower than specified, shall be cleaned and if
necessary abraded and additional coats applied until DFT meets the specified
requirements: these additional coats shall not be visible on the final coating and
on adjoining areas.
• Surfaces contaminated by grease, oil and any other foreign materials shall be
cleaned and degreased according to std. SSPC-SP 1
• Adhesion qualification test(s) shall be mandatory and shall be performed to
determine the compatibility for each repair method.

6. ENCLOSED

• Product data CO.VER.LAC ZINCOSIL P.318

• Product data CO.VER.LAC INTERMEDIO EPOX A.S. P.447

• Product data CO.VER.LAC POLILUX EXTRA P.530

E CHANGED CYCLE FOR EXP. TANK & STACK 06/12/11 MZ BC

REV. DESCRIPTION DATE PREP APPROVED
 TA2885A-0000-G-005(E) Page

SANDBLASTING & PAINTING 9

PROCEDURE CODIGO TA : 2885A of

9

Project: CALENTADORES PROYECTO AMPLIACION RED PRINCIPAL

E CHANGED CYCLE FOR EXP. TANK & STACK 06/12/11 MZ BC

REV. DESCRIPTION DATE PREP APPROVED