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ISO-9001

ISO-14001
KUKDO
December 9,
YD-011 Standard Solid Epoxy Resin 2004

General Description YD-011 40 G-0930 16 R/H=100/100


EPOKUKDO YD-011 is a Bisphenol-A type unmodified Talc 35 YD-011 6
solid Epoxy Resin which can be softened at medium Solvent 25 Solvent 78
o
temperature(over 40 C). Its properties after curing are
excellent for mechanical strength, adhesive strength and Top coating paint
chemical resistance. YD-011 is recommended for
Resin wt% Hardener wt% Mixing Ratio
industrial coating primer, top coating and construction &
YD-011X75 40.0 G-5022 60.0 R/H=100/33
civil work application in solution form with Xylene or
TiO2 30.0 n-Butanol 7.0 Finger touch
other various solvents.
Aerosil #200 0.5 Solvent 7.0 drying : 9hrs
Orben 0.5 Naphtha
Resin Properties
Methyl 12 Xylene 26.0
Item YD-011 Test Method
Cellosolve
EEW(g/eq) 450-500 KD-AS-001 n-Butanol 3.0
*1
Solution Viscosity D-F KD-AS-007 Xylene 6.0
*2 o
Softening Point ( C) 60-70 KD-AS-020

Specific Gravity*3 (20°C) 1.16-1.20 KD-AS-040 (Cured film Properties)


Color(G) 1.0 max. KD-AS-025 No ageing No ageing
*1 Gardner Holdt Method, Butyl Carbiyol NV 40% Solution Cure Condition Curing Curing
*2 Ball & Ring Method *3 Reference data 20°C/7days 150°C/15min

Flexural strength Excellent Excellent


Usage of YD -011 JIS K-5400
Film
1. Coating : 2mmø
mechanical
General paints, Electrodeposition coating, Baking paint, Impact strength Excellent Excellent
property
Marine paint, Anticorrosive industrial paints JIS K-5400
2. Aliphatic Amine-Adduct type : 1Kg×50cm×1/4”
Modifier for aliphatic amine Chemical Cross cut 100/100 100/100
3. Construction civil works : Resistance Erichsen(mm) 8.0 8.0
Primer, Top coating, Water proof, A dhesive, Repair paint
Hydrochloric Excellent Excellent
4. Laminates :
Acid(10%)
Laminating, PCB, Filament winding, Composite
Sulfuric Excellent Excellent
Acid(10%)
Application 10% Nitric Acid Bad Little bad
Primer type(Lining Coating)
5% Caustic Soda Excellent Excellent
Resin wt% Hardener wt% Mixing Ratio 3% Salt water Excellent Excellent

For literature and technical assistance, visit our website at www.kukdo.com


ISO-9001
ISO-14001
KUKDO
December 9,
YD-011 Standard Solid Epoxy Resin 2004

Toluene Excellent Excellent Dimethyl formamide % 15


Gasoline Excellent Excellent Methyl Cellosolve % 15
Boiling Excellent Excellent BDMA % 0.35

water (2hr) MEK % 49


Varnish Glass fiber cloth Various
Tar Epoxy Paint Form Resin Contents wt% 50
Resin wt% Hardener wt% Mixing Ratio Stroke cure time - Sec 390
o
YD-011X75 48.0 G-0930 12.0 R/H=100/25 (at 160 C) 3days after Sec 270

Tar 35.0 DMP-30 0 Pot life : 6days after Sec 220


Talc 25.0 Xylene 8.0 2hrs up 9days after Sec 170
CaCO3 10.0 Toluene 6.0
Aerosil #200 0.5 U-lex 170 3.0 Mechanical properties of cured film

Item 1 2 3 4

Casting molding Flexural Strength


o o o o
Mixing YD-011 % 298 JIS K-5400 (2mmF )

ratio DAM % 32 Impact strength


x o o o
Resolin % 10 1/4" × 50cm × 1Kg

Silica Powder % 625 Appearance o o-x o o

Stearic Acid % 30 Cross cut 67 100 100 100

Calcium Erichsen(mm) 6.1 10.1 11.8 12.0

Pigment % 5
Cured Flexural strength Kg/mm2 9.5 Chemical resistance at 25o C for 7days immersed

properties Tensile strength Kg/mm2 6.6 Item 1 2 3 4


o
HDT C 103 Water E E E E
Volume Resistivity ohmcm(13o C) 7.7×1015 10% Hydrochloric Acid E E E E
o 14
Surface Resistivity Mohmcm(13 C) 6.0×10 10% Sulfuric Acid E E E E
o
Molding condition : Temperature 170-175 C × 1hr 10% Nitric Acid E E B LB
2
Pressure 250 Kg/cm 5% Caustic Soda E E E E
3% Salt water E E E E
Laminate application and cured properties Toluene G E E E
Mixing YD-011 % 100 Gasoline E E E E
Composition Acetone % 25 Boiling water at 2hrs B LB B B
Dicyandiamide % 4 Boiling water at 3hrs B B E E
E : Excellent, G : Good, LB : Little bad, B : Bad

For literature and technical assistance, visit our website at www.kukdo.com


ISO-9001
ISO-14001
KUKDO
December 9,
YD-011 Standard Solid Epoxy Resin 2004

Application and Cured properties of YD-011 Formulation 4


Formulation 1 Resin YD-011 50.0
YD-011 50.0 n-Butanol 25.0
Xylene 10.7 Xylene 25.0
Resin Toluene 25.8 G-5022 25.0
IPA 5.0 Hardener n-Butanol 12.5
Methanol 2.5 Xylene 12.5
DETA 3.0 Curing Condition 15min at 150o C Hardener 50Phr
Hardener Xylene 1.5
Toluene 1.5 Applying methods for test
o
Curing Condition at 20 C 7days Hardener 6Phr 1,2,3 formulation : room temperature type
After dipping, keep one day and do dipping again, and

Formulation 2 dry for 7 days.

YD-011 50.0 4 formulation : baking type

Resin Xylene 25.0 After dipping, heat for 1hour at 50o C, cool down, do

n-Butanol 25.0 dipping two times, heat again for 3hours at 50o C and

DETA 7.50 bake it for 15minutes at 150o C.

n-Butanol 13.75
Xylene 13.75 Film thickness
Hardener
YD-011 32.50 Formulation 1 2 3 4

n-Butanol 16.25 100 70 70 60

Toluene 16.25 Thickness(mm) (150) (100) (100) (90)

Curing Condition at 20o C 7days Hardener 34.3Phr 200 130 130 110
Minimum (Average) Maximum

Formulation 3
Pot life
YD-011 50.0
Resin n-Butanol 25.0 Formulation 1 2 3 4

Xylene 25.0 60

G-5022 25.0 Pot life 7hr 10min 5hr 12hr (90)

Hardener n-Butanol 12.5 110

Xylene 12.5
Curing Condition at 25o C 7days Hardener 50Phr FDA Status
EPOKUKDO YD-011 has broad application in surface
coatings. When it properly formulated and fully cured for

For literature and technical assistance, visit our website at www.kukdo.com


ISO-9001
ISO-14001
KUKDO
December 9,
YD-011 Standard Solid Epoxy Resin 2004

food contact application, YD-011 will comply with the


U.S Food, Drug and Cosmetic Act as amended under food
additive Regulation 21 CFR 175.300. If any of your
intended uses involves food contact, we suggest that you
can consult with legal and technical experts and with the
Food and Drug Administration. It will also be necessary
to consult with KUKDO Chemical Co. and the other raw
material suppliers regarding the FDA status of the
materials prior to commercialization or use.

Packaging
PE bag of 25Kg Net weight
35 bags on a pallet wrapped in a large carton

For literature and technical assistance, visit our website at www.kukdo.com

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