Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
1 Main pump
dr5 52 34 2 Main control valve
E
35 51 36 33 3 Swing motor
4 Travel motor
4 46 47 46 47
22 MA MB
dr8
5 RCV lever-LH
49 49 6 RCV lever-RH
14 15 X V2 Pi1 E
7 RCV pedal
49
G1
M1
8 Turning joint
T
Pi1
9 Transmission control valve
13 T(dr6)
V2 10 Steering valve
T
11 Shuttle valve
P2 P1 dr7
P 12 Locking valve
12 53 54
13 Transmission
14 Front axle
Pn2 Rs Pn1
A(fw) S B(bw) 15 Rear axle
C6 2 16 Brake supply valve
D6 Pc6 17 Accumulator
18 Accumulator
57 19 Accumulator
8 56
Pd6
11 63 B5
20 Terminal
Y C5 62 A5
21 RCV dozer
D5 Pc5 Pb5
Pd5 Pa5 22 Oscillating cylinder
dr2
dr16
23 Check valve
TM1 TM2
B4
24 Check valve
C4
18 25 Oil cooler
AC1 P2 P1
19 D4 DR3
A B 38 Pc41 Pb4 26 Strainer
10 ACC1GP ACC1 ACC2
BR2
Pc40
41 9 40 BR1
Pd40
Pa4 27 Bypass valve
42
V3
Pc42
28 Return filter
AC1GP
ACGP Pc3
29 Spin filter
Pb3
16 Pa21
DR2 30 Air breather
TP
CT4
CT2
43 Pd41
31 Hydraulic tank
B2
CT1 C2 32 Line filter
Pb21 A2
CT3 dr9 dr10
D2
DR1 Pb20
33 Boom cylinder-LH
P
Pc2
Pd2 Pa20 34 Boom cylinder-RH
T2 P1 T3 PGP P T4 (TGP)
sh
3 35 Arm cylinder
C1 B1 36 Bucket cylinder
pg D1 Pc1 Pb1 A1 37 Last gaurd filter
Pd1 Pa1
dr4 38 Brake valve
DR0 39 Pressure switch
P0
Ai
T1 40 Pressure switch
7 21 39 41 Pressure switch
Pu
TRAVEL DOZER OUTRIGGER SWING ARM 5 6 BUCKET BOOM 42 Pressure switch
B(ccw)
43 Pressure switch
A(cw) Mu
44 5-Cartridge valve
A2
A1
61 59 45 2-Cartridge valve
55 46 Outrigger cylinder-LH
37 37 (1) (3) (2) (4) (3) (1) (2) (4) 58 60
sh
60 47 Outrigger cylinder-RH
B
48 Gear pump
Pn2 Pn1
45
A B D E G F H J 24 C
49 Safety lock valve
20 Pd2
Pc6 Pd6 Pd5 Pc5
Pm1
1 Pm2
Pc2 Pd40 Pc40 Pa5 Pb5 Pa20 Pb20
DR#,dr#,T4
23 51 2 Pcs boom cylinder
52 Safety lock valve
25 53 Shut off valve
P1
T2,T3,T4 30 E/G 54 Pressure switch
Pc1 Pu 17 55 Option pedal
Pm1 Pm2 44 dr1
P5
dr1~dr4
31 28 27 B1 56 Pressure switch
P4
PO(MCV)
P1
P2
57 Selector valve
P6
P3
pg(S/Motor) 26 58 Accumulator
P2 29
59 Accumulator
T5 P1
48
60 Stop valve
32 S2 S1 B3 A3
61 Selector valve
62 Port relief valve
63 Port relief valve
14W73HC01A
3-1
GROUP 2 MAIN CIRCUIT
The main hydraulic circuit consists of suction circuit, delivery circuit, return circuit and drain circuit.
The hydraulic system consists of one main pump, one control valve, one swing motor, four cylinders
and two travel motors.
The swash plate type variable displacement axial piston pump is used as the main pump and it is
driven by the engine at ratio 1.0 of engine speed.
To cylinders To motors
Main pump
Suction filter
3-2 (290LC-7)
The pumps receive oil from the hydraulic tank through a suction filter. The discharged oil from the
pump flows into the control valve and goes out the tank ports.
The oil discharged from the main pump flows to the actuators through the control valve.
The control valve controls the hydraulic functions.
The return oil from the actuators flows to the hydraulic tank through the control valve and the oil
cooler.
3-2
2. RETURN CIRCUIT
Check valve(2)
Full flow filter Oil cooler 3.0kgf/cm 2
Check valve(1)
5.0kgf/cm 2
Check valve(3)
1.5kgf/cm 2
20W73CI01
All oil from each actuator returns to the hydraulic tank through the control valve.
The bypass check valves are provided in the return circuit.
The setting pressure of bypass check valves are 3.0kgf/cm2(43psi) and 5.0kgf/cm2(71psi). Usually, oil
returns to the hydraulic tank from the left side of control valve through oil cooler.
When oil temperature is low, viscosity becomes higher and flow resistance increases when passing
through the oil cooler. When the oil pressure exceeds 5.0kgf/cm2(71psi), the oil returns directly to the
hydraulic tank, resulting in the oil temperature being raised quickly at an appropriate level.
When the oil cooler is clogged, the oil returns directly to the hydraulic tank through bypass check
valve(1).
The return filter and bypass relief valve are provided in the hydraulic tank.
The oil returned from right and left side of control valve is combined and filtered by the return filter. A
bypass relief valve is provided in the full-flow filter.
When the filter element is clogged, the bypass relief valve opens at 1.5kgf/cm2(21psi) differential
pressure.
3-3
3. DRAIN CIRCUIT
Main
Return line pump
Turning
joint
Transmission
dr2 ~ dr8
Return filter
Check valve
1.5kgf/cm 2
20W73CI02
Besides internal leaks from the motor, transmission, front and rear axle the oil for lubrication circulates.
The main pump drain oil have to be fed to the hydraulic tank passing through spin filter. When the drain
oil pressure exceed 1.5kgf/cm2(21psi), the oil returns to the hydraulic tank directly.
3-4
GROUP 3 PILOT CIRCUIT
Safety lock
solenoid valve Swing parking brake
Control valve
Line filter
Travel reverse solenoid valve
Relief valve
40kgf/cm 2
14W73CI03
The pilot circuit consists of suction circuit, delivery circuit and return circuit.
The pilot pump is provided with relief valve, receives the oil from the hydraulic tank through the suction
filter.
The discharged oil from the pilot pump flows to the remote control valve, EPPR valve, solenoid valve
assemblies, swing parking brake, main control valve and safety lock solenoid valve through line filter.
3-5
1. SUCTION, DELIVERY AND RETURN CIRCUIT
OSCILLATING
FRONT AXLE REAR AXLE CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4
ARM 1 Pc42
V3
ARM REGEN
Pc3(sh) Pb3
DR2
Pa21 Pd41
P
T2 ARM 2
TM1 TM2 BOOM 2
C2 B2
AC1 P2 P1
A2
ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2 DR1
BR2 Pc2 Pb20
BR1 Pd2 Pa20
SWING BOOM 1
AC1GP
C1 B1
D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12
Ai
T1
PGP P
P1 T3 T4 (TGP) Pu
DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER
MAIN PUMP
A1 A2
(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1
Pb4
P1
SAFETY E/G
SOLENOID dr1
Pu
Pd1 X
Pc1
Pm1 Pm2 VALVE B1
T2,T3,T4
P1
P2
P5 dr1~dr3
P4 P0 HYD
P3 pg TANK
P6
P2
T5 S2 S1 B3 A3
P1
LINE
FILTER
14W73HC02
The pilot pump receives oil from the hydraulic tank. The discharged oil from the pilot pump flows to
the safety solenoid valve through the line filter. The oil is filtered by the line filter. The pilot relief valve
is provided in the pilot pump for limiting the pilot circuit pressure.
The oil filtered by line filter flows remote control valve through safety solenoid valve.
The return oil from remote control valve is returned to the hydraulic tank.
3-6
2. SAFETY SOLENOID VALVE(SAFETY LEVER)
OSCILLATING
FRONT AXLE REAR AXLE CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4
ARM 1 Pc42
V3
ARM REGEN
Pc3(sh) Pb3
DR2
Pa21 Pd41
P
T2 ARM 2
TM1 TM2 BOOM 2
C2 B2
AC1 P2 P1
A2
ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2 DR1
BR2 Pc2 Pb20
BR1 Pd2 Pa20
SWING BOOM 1
AC1GP
C1 B1
D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12
Ai
T1
PGP P
P1 T3 T4 (TGP) Pu
DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER
MAIN PUMP
A1 A2
(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1
Pb4
P1
T5 S2 S1 B3 A3
P1
14W73HC03
When the lever of the safety solenoid valve is moved upward, oil flows into the remote control valve
through solenoid valve and line filter.
When the lever of the safety solenoid valve moved downward, oil does not flows into the remote
control valve, because of blocked port.
3-7
3. MAIN RELIEF PRESSURE CHANGE SYSTEM
OSCILLATING
FRONT AXLE REAR AXLE CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4
ARM 1 Pc42
V3
ARM REGEN
Pc3(sh) Pb3
DR2
Pa21 Pd41
P
T2 ARM 2
TM1 TM2 BOOM 2
C2 B2
AC1 P2 P1
A2
ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2 DR1
BR2 Pc2 Pb20
BR1 Pd2 Pa20
SWING BOOM 1
AC1GP
C1 B1
D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12
Ai
T1
PGP P
P1 T3 T4 (TGP) Pu
DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER MAIN RELIEF
VALVE
MAIN PUMP
A1 A2
(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1
Pb4
POWER BOOST P1
SOLENOID VALVE E/G
dr1
Pc1 Pu
Pd1 X Pm1 Pm2 B1
T2,T3,T4
P1
P2
P5 dr1~dr3
P4 P0 HYD
P3 pg TANK
P6
P2
T5 S2 S1 B3 A3
P1
LINE
FILTER
14W73HC04
When the power boost switch on the left control lever is pushed ON, the power max solenoid valve is
actuated, the discharged oil from the pilot pump into Pu port of the main relief valve in main control
valve ; Then the setting pressure of the main relief valve is raises from 330kgf/cm2 to 360kgf/cm2 for
increasing the digging power. And even when press continuously, it is canceled after 8 seconds.
3-8
4. SWING PARKING BRAKE RELEASE
OSCILLATING
FRONT AXLE REAR AXLE CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
OPTION BUCKET
SWING MOTOR
C4
B4
D4 DR3
SH Pc41
Pb4
Pc40
Pd40 Pa4
PG
ARM 1 Pc42
V3
ARM REGEN
Pc3(sh) Pb3
DR2
Pa21 Pd41
P
T2 ARM 2
TM1 TM2 BOOM 2
DR C2 B2
AC1 P2 P1
Pb21 A2
A B D2
DR1
Pc2 Pb20
Pd2 Pa20
A Mu B
SWING BOOM 1
AC1GP
BRAKE VALVE C1 B1
ACC1
ACC1GP ACC2
BR2 D1 Pc1 Pb1 A1
TP BR1
Pd1 Pa1
TRAVEL
DOZER
CT4
CT2 P0
Ai
T1
CT1
DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER MAIN RELIEF
VALVE
MAIN PUMP
A1 A2
(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1
Pb4
P1
E/G
dr1
Pc1 Pu
Pd1 X Pm1 Pm2 B1
T2,T3,T4
P1
P2
P5 dr1~dr3
P4 P0 HYD
P3 PG TANK
P6
P2
T5 S2 S1 B3 A3
P1
LINE
FILTER
14W73HC05
When the swing control lever is operated, the pilot oil flow into SH port of shuttle valve, this pressure
move spool so, discharged oil from pilot pump flow into PG port.
This pressure is applied to swing motor disc, thus the brake released.
When the swing control lever is set neutral position, oil in the swing motor disc cylinder is drain, thus
the brake is applied.
3-9
5. TRAVEL SPEED SELECTION SYSTEM
OSCILLATING
FRONT AXLE REAR AXLE CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4
ARM 1 Pc42
V3
ARM REGEN
Pc3(sh) Pb3
TRAVE DR2
SPEED Pa21 Pd41
P
VALVE
T2 LOW ARM 2
HIGH SPEED BOOM 2
SPEED C2 B2
AC1 P2 P1
A2
PARKING ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP
SOLENOID ACC2 DR1
VALVE BR2 Pc2 Pb20
BR1 Pd2 Pa20
SWING BOOM 1
AC1GP
C1 B1
D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12
Ai
T1
PGP P
P1 T3 T4 (TGP) Pu
DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER
MAIN PUMP
A1 A2
(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1
Pb4
P1
E/G
dr1
Pc1 Pu
Pd1 X Pm1 Pm2 B1
T2,T3,T4
P1
P2
P5 dr1~dr3
P4 P0 HYD
P3 pg TANK
P6
P2
T5 S2 S1 B3 A3
P1
LINE
FILTER
14W73HC06
When RH multifunction switch was placed in high or low position, the pressure oil from pilot pump
flows through parking solenoid valve of transmission control valve to travel speed solenoid valve,
thus the transmission is changed into high or low speed condition.
3-10
6. MAX FLOW CUT OFF SYSTEM
OSCILLATING
FRONT AXLE REAR AXLE CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4
ARM 1 Pc42
V3
ARM REGEN
Pc3(sh) Pb3
DR2
Pa21 Pd41
P
T2 ARM 2
TM1 TM2 BOOM 2
C2 B2
AC1 P2 P1
A2
ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2 DR1
BR2 Pc2 Pb20
BR1 Pd2 Pa20
SWING BOOM 1
AC1GP
C1 B1
D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12
Ai
T1
PGP P
P1 T3 T4 (TGP) Pu
DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER
MAIN PUMP
A1 A2
(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1
Pb4
P1
E/G
dr1
Pc1 Pu
Pd1 X Pm1 Pm2 B1
T2,T3,T4
P1
P2
P5 dr1~dr3
P4 P0 HYD
P3 pg TANK
P6
P2
T5 S2 S1 B3 A3
P1
LINE
FILTER
14W73HC07
When the breaker operation mode is selected on the cluster, max flow cut off solenoid valve actuates
automatically.
Thus pilot pressure(Pm1,2) is sent to the regulator and pump discharge volume is decreased.
3-11
7. ARM REGENERATION CUT OFF SYSTEM
OUTRIGGER/DOZER CYLINDER ARM BUCKET
CYLINDER CYLINDER BOOM CYLINDER
OSCILLATING
FRONT AXLE REAR AXLE CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4
ARM 1 Pc42
V3
ARM REGEN
Pc3(sh) Pb3
DR2
Pa21 Pd41
P
T2 ARM 2
TM1 TM2 BOOM 2
C2 B2
AC1 P2 P1
A2
ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2 DR1
BR2 Pc2 Pb20
BR1 Pd2 Pa20
SWING BOOM 1
AC1GP
C1 B1
D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12
Ai
T1
PGP P
P1 T3 T4 (TGP) Pu
DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER
MAIN PUMP
A1 A2
(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1
Pb4
P1
E/G
dr1
Pc1 Pu
Pd1 X Pm1 Pm2 B1
T2,T3,T4
P1
P2
P5 dr1~dr3
P4 P0 HYD
P3 pg TANK
P6
P2
T5 S2 S1 B3 A3
P1
LINE
FILTER
14W73HC08
When the heavy duty mode switch on the cluster is pushed ON, the arm regeneration solenoid valve
is deactivated and the arm regeneration spool is returned to neutral position.
The arm regeneration faction is activated.
Then, arm operation speed is increased.
3-12
GROUP 4 SINGLE OPERATION
1. BOOM UP OPERATION
DOZER/OUTRIGGER CYLINDER ARM BUCKET
FRONT AXLE REAR AXLE CYLINDER CYLINDER BOOM CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
V3
TP ARM REGEN
Pc3(sh) Pb3
DR2
Pa21
Pd41
BOOM 2 ARM 2
C2 B2
Pb21 A2
P1
D2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1
C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1
TRAVEL
DOZER
P0
Ai
T1
Pu
A1 A2
When the right control lever is pulled back, the boom spools in the main control valve are moved to
the up position by the pilot oil pressure from the remote control valve.
The oil from the front and rear pump flows into the main control valve and then goes to the large
chamber of boom cylinders. At the same time, the oil from the small chamber of boom cylinders
returns to the hydraulic oil tank through the boom spool in the main control valve. When this
happens, the boom goes up. The excessive pressure in the boom cylinder bottom end circuit is
prevented by relief valve. When the boom is up and the control lever is returned to neutral position,
the circuit for the holding pressure at the bottom end of the boom cylinder is closed by the boom
holding valve. This prevents the hydraulic drift of boom cylinder.
3-13
2. BOOM DOWN OPERATION
DOZER/OUTRIGGER CYLINDER ARM BUCKET
FRONT AXLE REAR AXLE CYLINDER CYLINDER BOOM CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
V3
TP ARM REGEN
Pc3(sh) Pb3
DR2
Pa21
Pd41
BOOM 2 ARM 2
C2 B2
Pb21 A2
P1
D2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1
C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1
TRAVEL
DOZER
P0
Ai
T1
Pu
A1 A2
When the right control lever is pushed forward, the boom spools in the main control valve are moved
to the down position by the pilot oil pressure from the remote control valve.
The oil from the rear pump flows into the main control valve and then goes to the small chamber of
boom cylinders. At the same time, the oil from the large chamber of boom cylinders returns to the
hydraulic tank through the boom spool in the main control valve.
When the down speed of boom is faster, the oil returned from the large chamber of boom cylinder
combines with the oil from the rear pump, and flows into the small chamber of the cylinder.
This prevents cylinder cavitation by the negative pressure when the rear pump flow can not match
the boom down speed. And the excessive pressure in the boom cylinder rod end circuit is prevented
by the relief valve.
3-14
3. ARM ROLL IN OPERATION
DOZER/OUTRIGGER CYLINDER ARM BUCKET
FRONT AXLE REAR AXLE CYLINDER CYLINDER BOOM CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
V3
TP ARM REGEN
Pc3(sh) Pb3
DR2
Pa21
Pd41
BOOM 2 ARM 2
C2 B2
Pb21 A2
P1
D2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1
C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1
TRAVEL
DOZER
P0
Ai
T1
Pu
A1 A2
HYDRAULIC TANK
14W73HC12
When the left control lever is pulled back, the arm spools in the main control valve are moved the to
roll in position by the pilot oil pressure from the remote control valve.
The oil from the front and rear pump flows into the main control valve and then goes to the large
chamber of arm cylinder.
At the same time, the oil from small chamber of arm cylinder returns to the hydraulic oil tank through
the arm spool in the main control valve. When this happens, the arm rolls in.
The cavitation which will happen to the bottom of the arm cylinder is also prevented by the make-up
valve in the main control valve.
3-15
4. ARM ROLL OUT OPERATION
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
V3
TP ARM REGEN
Pc3(sh) Pb3
DR2
Pa21
Pd41
BOOM 2 ARM 2
C2 B2
Pb21 A2
P1
D2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1
C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1
TRAVEL
DOZER
P0
Ai
T1
Pu
A1 A2
When the left control lever is pushed forward, the arm spool in the main control valve are moved to
the roll out position by the pilot oil pressure from the remote control valve.
The oil from the front and rear pump flows into the main control valve and then goes to the small
chamber of arm cylinder. At the same time, the oil from the large chamber of arm cylinder returns to
the hydraulic oil tank through the arm spool in the main control valve. When this happens, the arm
rolls out. The cavitation which will happen to the rod of the arm cylinder is also prevented by the
make-up valve in the main control valve. When the arm is roll out and the control lever is returned to
neutral position, the circuit for the holding pressure at the rod end of the arm cylinder is closed by the
arm holding valve. This prevent the hydraulic drift of arm cylinder.
3-16
5. BUCKET ROLL IN OPERATION
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
V3
TP ARM REGEN
Pc3(sh) Pb3
DR2
Pa21
Pd41
BOOM 2 ARM 2
C2 B2
Pb21 A2
P1
D2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1
C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1
TRAVEL
DOZER
P0
Ai
T1
Pu
A1 A2
When the right control lever is pulled left, the bucket spool in the main control valve is moved to the
roll in position by the pilot oil pressure from the remote control valve.
The oil from the rear pump flows into the main control valve and then goes to the large chamber of
bucket cylinder.
At the same time, the oil from the small chamber of bucket cylinder returns to the hydraulic oil tank
through the boom spool in the main control valve. When this happens, the bucket rolls in.
The cavitation which will happen to the bottom of the bucket cylinder is also prevented by the make-
up valve in the main control valve.
3-17
6. BUCKET ROLL OUT OPERATION
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
V3
TP ARM REGEN
Pc3(sh) Pb3
DR2
Pa21
Pd41
BOOM 2 ARM 2
C2 B2
Pb21 A2
P1
D2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1
C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1
TRAVEL
DOZER
P0
Ai
T1
Pu
A1 A2
When the right control lever is pushed right, the bucket spool in the main control valve is moved to
the roll out position by the pilot oil pressure from the remote control valve.
The oil from the rear pump flows into the main control valve and then goes to the small chamber of
bucket cylinder.
At the same time, the oil from the large chamber of bucket cylinder retums to the hydraulic oil tank
through the bucket spool in the main control valve. When this happens, the bucket rolls out.
The cavitation which will happen to the rod of the bucket cylinder is also prevented by the make-up
valve in the main control valve.
3-18
7. DOZER/OUTRIGGER UP OPERATION
DOZER/OUTRIGGER CYLINDER ARM BUCKET
FRONT AXLE REAR AXLE CYLINDER CYLINDER BOOM CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
SELCTOR
VALVE
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
V3
TP ARM REGEN
Pc3(sh) Pb3
DR2
Pa21
Pd41
BOOM 2 ARM 2
C2 B2
Pb21 A2
P1
D2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1
C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1
TRAVEL
DOZER
P0
Ai
T1
Pu
A1 A2
HYDRAULIC TANK
14W73HC19
When the dozer control lever is pulled back, the dozer spool in the main control valve is moved to the
dozer up position by the pilot oil pressure from the remote control valve.
The oil from the rear pump flows into the main control valve and then goes to the selector valve.
Then, the selector switch on the switch panel is selected to rear actuator position, the oil from the
main control valve flows into the small chamber of rear actuator cylinder(dozer or outrigger).
The other case, the oil flows into the small chamber of front actuator cylinder(dozer or outrigger).
At the same time, the oil from the large chamber of dozer(outrigger) cylinders returns to the hydraulic
oil tank through the dozer spool in the main control valve. When this happens, the dozer(outrigger)
goes up.
3-19
8. DOZER/OUTRIGGER DOWN OPERATION
DOZER/OUTRIGGER CYLINDER ARM BUCKET
FRONT AXLE REAR AXLE CYLINDER CYLINDER BOOM CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
SELCTOR
VALVE
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
V3
TP ARM REGEN
Pc3(sh) Pb3
DR2
Pa21
Pd41
BOOM 2 ARM 2
C2 B2
Pb21 A2
P1
D2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1
C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1
TRAVEL
DOZER
P0
Ai
T1
Pu
A1 A2
When the dozer control lever is pushed forward, the dozer spool in the main control valve is moved
to the dozer down position by the pilot oil pressure from the remote control valve.
The oil from the rear pump flows into the main control valve and then goes to the selector valve.
Then, the selector switch on the switch panel is selected to rear actuator position, the oil from the
main control valve flows into the large chamber of rear actuator cylinder(dozer or outrigger).
The other case, the oil flows into the large chamber of front actuator cylinder(dozer or outrigger).
At the same time, the oil from the small chamber of dozer(outrigger) cylinders returns to the hydraulic
oil tank through the dozer spool in the main control valve. When this happens, the dozer(outrigger)
goes up.
3-20
9. SWING OPERATION
DOZER/OUTRIGGER CYLINDER ARM BUCKET
FRONT AXLE REAR AXLE CYLINDER CYLINDER BOOM CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
V3
TP ARM REGEN
Pc3(sh) Pb3
DR2
Pa21
Pd41
BOOM 2 ARM 2
C2 B2
Pb21 A2
P1
D2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1
C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1
TRAVEL
DOZER
P0
Ai
T1
Pu
A1 A2
14W73HC16
HYDRAULIC TANK
When the left control lever is pushed left or right, the swing spool in the main control valve is moved
to the left or right swing position by the pilot oil pressure from the remote control valve.
The oil from the front pump flows into the main control valve and then goes to the swing motor.
At the same time, the return oil from the swing motor returns to the hydraulic oil tank through the
swing spool in the main control valve.
When this happens, the superstructure swings to the left or right.
The swing parking brake, make up valve and the overload relief valve are provided in the swing
motor. The cavitation which will happen to the swing motor is also prevented by the make up valve
in the swing motor itself.
3-21
SWING CIRCUIT OPERATION
SWING MOTOR DEVICE PARKING BRAKE
BRAKE OFF
SH
BRAKE RELEASE VALVE
PG
BRAKE ON
Au
dr4
REACTIONLESS VALVE
MOTOR BRAKE VALVE
MAKE UP VALVE
GA GB
A MAKE UP
B
PORT(Mu)
TO / FROM MAIN CONTROL VALVE
210N73HC15A
3-22
10. TRAVEL FORWARD AND REVERSE OPERATION
OUTRIGGER/DOZER CYLINDER ARM BUCKET
FRONT AXLE REAR AXLE CYLINDER CYLINDER BOOM CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
V3
TP ARM REGEN
Pc3(sh) Pb3
DR2
Pa21
Pd41
BOOM 2 ARM 2
C2 B2
Pb21 A2
P1
D2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1
C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1
TRAVEL
DOZER
P0
Ai
T1
Pu
A1 A2
HYDRAULIC TANK
14W73HC17
When the RH multifunction switch is placed in forward or reverse position, the travel spool in the
main control valve is moved to the forward or reverse position by the pilot oil pressure from pilot
pump through the travel pilot solenoid of transmission control valve and travel Forward/Reverse
solenoid valve. The oil from the front pump flows into the main control valve and then goes to the
travel motor. At the same time, the oil returned from the travel motor returns to the hydraulic oil tank
through the turning joint and travel spool in the main control valve.
When this happens, the machine moves forward or reverse.
The cavitation which will happen to the travel motor is prevented by the make-up valve in the main
control valve.
3-23
TRAVEL CIRCUIT OPERATION
TRANSMISSION
T2
U
T1 G1
M1
X1
MA MB
Gext.
COUNTER BALANCE VALVE
A(bw) S B(fw)
TURNING
JOINT
14W73HC18
3-24
11. FRONT AND REAR AXLE BRAKE SYSTEM(SERVICE BRAKE)
OSCILLATING
FRONT AXLE REAR AXLE CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4
ARM 1 Pc42
V3
ARM REGEN
Pc3(sh) Pb3
DR2
Pa21 Pd41
P
T2 ARM 2
BOOM 2
C2 B2
AC1 P2 P1
A2
ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2 DR1
BR2 Pc2 Pb20
BR1 Pd2 Pa20
SWING BOOM 1
AC1GP
C1 B1
D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12
Ai
T1
PGP P
P1 T3 T4 (TGP) Pu
BRAKE SUPPLY VALVE
DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER
MAIN PUMP
A1 A2
(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1
Pb4
P1
E/G
dr1
Pc1 Pu
Pd1 X Pm1 Pm2 B1
T2,T3,T4
P1
P2
P5 dr1~dr3
P4 P0 HYD
P3 pg TANK
P6
P2
T5 S2 S1 B3 A3
P1
LINE
FILTER
14W73HC21
When the brake pedal(Valve) is pushed, the discharged oil from the gear pump(P2) flows into the
front and rear axle brake disc through the solenoid valve of brake supply valve.
This pressure is applied to axle brake disc, thus the brake is applied.
3-25
12. STEERING CIRCUIT OPERATION
OSCILLATING
FRONT AXLE REAR AXLE CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4
ARM 1 Pc42
V3
ARM REGEN
Pc3(sh) Pb3
DR2
Pa21 Pd41
P
T2 ARM 2
BOOM 2
C2 B2
AC1 P2 P1
A2
ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2 DR1
BR2 Pc2 Pb20
BR1 Pd2 Pa20
SWING BOOM 1
AC1GP
C1 B1
D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12
Ai
T1
PGP P
P1 T3 T4 (TGP) Pu
BRAKE SUPPLY VALVE
DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER
MAIN PUMP
A1 A2
(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1
Pb4
P1
E/G
dr1
Pc1 Pu
Pd1 X Pm1 Pm2 B1
T2,T3,T4
P1
P2
P5 dr1~dr3
P4 P0 HYD
P3 pg TANK
P6
P2
T5 S2 S1 B3 A3
P1
LINE
FILTER
14W73HC22
When the steering wheel is turned to the left or right, the spool within the steering valve turns left or
right hand direction : Because the spool is connected with steering column.
At this time, the oil discharged from the gear pump(P1) flows into steering cylinder through spool and
gerotor within the steering valve.
Then the steering direction is applied.
3-26
13. RAM LOCK CIRCUIT OPERATION
OSCILLATING
FRONT AXLE REAR AXLE CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4
ARM 1 Pc42
V3
ARM REGEN
Pc3(sh) Pb3
DR2
Pa21 Pd41
P
T2 ARM 2
BOOM 2
C2 B2
AC1 P2 P1
A2
ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2 DR1
BR2 Pc2 Pb20
BR1 Pd2 Pa20
SWING BOOM 1
AC1GP
C1 B1
D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12
Ai
T1
PGP P
P1 T3 T4 (TGP) Pu
BRAKE SUPPLY VALVE
DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER
MAIN PUMP
A1 A2
(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1
Pb4
P1
E/G
dr1
Pc1 Pu
Pd1 X Pm1 Pm2 B1
T2,T3,T4
P1
P2
P5 dr1~dr3
P4 P0 HYD
P3 pg TANK
P6
P2
T5 S2 S1 B3 A3
P1
LINE
FILTER
20W73HC23
When the ram lock switch is selected on the switch panel, the ram lock solenoid is changed over.
Thus, the oil discharged from the pilot pump flows into oscillating cylinder through ram lock solenoid
and locking valve.
This pressure is applied to check valve and oscillating cylinder, thus the oscillating function is
operated(Ram lock released).
3-27
GROUP 5 COMBINED OPERATION
1. OUTLINE
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
V3
TP ARM REGEN
Pc3(sh) Pb3
DR2
Pa21
Pd41
BOOM 2 ARM 2
C2 B2
Pb21 A2
P1
D2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1
C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1
TRAVEL
DOZER
P0
Ai
T1
Pu
A1 A2
HYDRAULIC TANK
14W73HC24
The oil from the front and rear pump flows through the neutral oil passage, bypass oil passage and
confluence oil passage in the main control valve. Then the oil goes to each actuator and operates
them. Check valves and orifices are located on these oil passage in the main control valve. These
control the oil from the main pumps so as to correspond to the operation of each actuator and
smooth the combined operation.
3-28
2. COMBINED SWING AND BOOM OPERATION
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
V3
TP ARM REGEN
Pc3(sh) Pb3
DR2
Pa21
Pd41
BOOM 2 ARM 2
C2 B2
Pb21 A2
P1
D2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1
C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1
TRAVEL
DOZER
P0
Ai
T1
Pu
A1 A2
When the swing and boom functions are operated, simultaneously the swing spool and boom spools
in the main control valve are moved to the functional position by the pilot oil pressure from the
remote control valve.
The oil from the front pump flows into the swing motor through swing spool and the boom cylinder
through boom2 spool.
The oil from the rear pump flows into the boom cylinders through the boom1 spool in the right control
valve.
The superstructure swings and the boom is operated.
3-29
3. COMBINED SWING AND ARM OPERATION
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
V3
TP ARM REGEN
Pc3(sh) Pb3
DR2
Pa21
Pd41
BOOM 2 ARM 2
C2 B2
Pb21 A2
P1
D2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1
C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1
TRAVEL
DOZER
P0
Ai
T1
Pu
A1 A2
When the swing and arm functions are operated, simultaneously the swing spool and arm spools in
the main control valve are moved to the functional position by the pilot oil pressure from the remote
control valve.
The oil from the front pump flows into the swing motor through swing spool and the arm cylinder
through arm1 spool.
The oil from the rear pump flows into the arm cylinder through the arm2 spool of the right control
valve.
The superstructure swings and the arm is operated.
3-30
4. COMBINED SWING AND BUCKET OPERATION
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
V3
TP ARM REGEN
Pc3(sh) Pb3
DR2
Pa21
Pd41
BOOM 2 ARM 2
C2 B2
Pb21 A2
P1
D2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1
C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1
TRAVEL
DOZER
P0
Ai
T1
Pu
A1 A2
When the swing and bucket functions are operated, simultaneously the swing spool and bucket
spool in the main control valve are moved to the functional position by the pilot oil pressure from the
remote control valve.
The oil from the front pump flows into the swing motor through the swing spool in the left control
valve.
The oil from the rear pump flows into the bucket cylinder through the bucket spool in the right control
valve.
The superstructure swings and the bucket is operated.
3-31
5. COMBINED SWING, BOOM, ARM AND BUCKET OPERATION
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
2 SOL."B"
TURNING B5
JOINT C5 A5
D5
Pc5 Pb5
Pd5 Pa5
V3
TP ARM REGEN
Pc3(sh) Pb3
DR2
Pa21
Pd41
BOOM 2 ARM 2
C2 B2
Pb21 A2
P1
D2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1
C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1
TRAVEL
DOZER
P0
Ai
T1
Pu
A1 A2
When the swing, boom, arm and bucket functions are operated, simultaneously each spool in the
main control valve is moved to the functional position by the pilot oil pressure from the remote control
valve.
The oil from the front pump flows into the swing motor, boom cylinders and arm cylinder through the
swing spool, boom 2 spool, arm 1 spool, and the parallel and confluence oil passage in the left
control valve. The oil from the rear pump flows into the boom cylinders, arm cylinder and bucket
cylinder through the boom 1 spool, arm 2 spool, bucket spool and the parallel and confluence oil
passage in the right control valve.
The superstructure swings and the boom, arm and bucket are operated.
3-32