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DASH 8 Q400

MAINTENANCE TRAINING
MANUAL
VOLUME 3A
ATA 36, 21, 30, 29
REVISION 0.4

FlightSafety International, Inc.


Marine Air Terminal, LaGuardia Airport
Flushing, New York 11371
(718) 565-4100
www.FlightSafety.com
FOR TRAINING PURPOSES ONLY

NOTICE

The material contained in this training manual is based on information obtained from
the aircraft manufacturer’s Maintenance Manuals and Pilot Manuals. It is to be used for
familiarization and training purposes only.

At the time of printing it contained then-current information. In the event of conflict between
data provided herein and that in publications issued by the manufacturer or the FAA, that
of the manufacturer or the FAA shall take precedence.

We at FlightSafety want you to have the best training possible. We welcome any suggestions
you might have for improving this manual or any other aspect of our training program.

FOR TRAINING PURPOSES ONLY

NOTICE These commodities, t echnology o r softwar e were exported from t he U nited States i n acco rdance w ith t he Expor t
Administration Regulations. Diversion contrary to U.S. law is prohibited.
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For course information please contact us:

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Copyright © 2012 FlightSafety International, Inc.


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All rights reserved.
INSERT LATEST REVISED PAGES, DESTROY SUPERSEDED PAGES
LIST OF EFFECTIVE PAGES

Dates of issue for original and changed pages are:

Second Edition..... 0.............. August 2013 Revision............... 0.3............... April 2015


Revision............... 0.1............... April 2014 Revision............... 0.4......... October 2015
Revision............... 0.2........... August 2014

THIS PUBLICATION CONSISTS OF THE FOLLOWING:

Page *Revision Page *Revision


No. No. No. No.
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CONTENTS
VOLUME 3A
Chapter Title ATA Number
PNEUMATICS 36
AIR CONDITIONING 21
ICE AND RAIN 30
HYDRAULIC POWER 29
DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
CHAPTER 36
PNEUMATICS
CONTENTS
Page
36-00-00 INTRODUCTION........................................................................................ 36-1

GENERAL ................................................................................................................. 36-1

SYSTEM DESCRIPTION........................................................................................... 36-3

36-11-00 BLEED AIR SYSTEM................................................................................. 36-7

General................................................................................................................ 36-7

System Description.............................................................................................. 36-9

Principal Components........................................................................................ 36-13

P3.0 Ducts................................................................................................... 36-13

P3.0 Venturi................................................................................................ 36-13

P3.0 Bleed Duct Inspection......................................................................... 36-13

P2.7 Ducts................................................................................................... 36-14

P2.7 Bleed Duct Inspection......................................................................... 36-14

Bleed Stage Pressure Switch....................................................................... 36-15

High Pressure Shutoff Valve (HPSOV)........................................................ 36-17

Pre-Cooler Overtemperature Switch ........................................................... 36-19

Pre-Cooler................................................................................................... 36-21

Overtemperature Sensor.............................................................................. 36-23

Nacelle Flow Control Shut-Off Valve (NFCSOV)........................................ 36-25

Nacelle Duct Leak Overtemperature Switch ............................................... 36-27

P2.2 Shut-off Valve..................................................................................... 36-31

Revision 0.4 FOR TRAINING PURPOSES ONLY 36-i


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
36 PNEUMATICS

Page
Wing Bleed Air Ducts................................................................................. 36-32

Overpressure Switch................................................................................... 36-33

Wing Differential Pressure Sensor & Wing Duct Check Valve..................... 36-34

Dorsal and Aft Fuselage Bleed Air Ducts.................................................... 36-35

APU Differential Pressure Sensor .............................................................. 36-36

Duct Leak Overtemperature Switches - Aft Fuselage ................................. 36-37

APU Bleed Air Ducts.................................................................................. 36-38

APU Check Valve........................................................................................ 36-38

Environmental Control System Electronic Control Unit (ECS ECU)........... 36-39

Controls and Indications.................................................................................... 36-41

Bleed Control Switches............................................................................... 36-41

BLEED 1 and BLEED 2 Switches............................................................... 36-41

Bleed Control Selector................................................................................ 36-43

Operation........................................................................................................... 36-47

Engine Bleed Air......................................................................................... 36-47

BLEED OFF OR DE-ICE ON – HPSOV Control........................................ 36-49

Control and Fault ....................................................................................... 36-51

Fault............................................................................................................ 36-51

Deice and Oil Cooler Ejector Bleed Air...................................................... 36-51

Centralized Diagnostic System (CDS)......................................................... 36-52

Crew Report................................................................................................ 36-52

36-00-00 SPECIAL TOOL & TEST EQUIPMENT.................................................... 36-55

36-00-00 MAINTENANCE PRACTICES.................................................................. 36-55

36-ii FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
ILLUSTRATIONS
Figure Title Page
36-1 Bleed Air System Synoptic Diagram..........................................................36-2

36-2 Air Conditioning and APU Control Panels.................................................36-4

36-3 Bleed Air System Diagram........................................................................36-6

36-4 Air Conditioning and APU Control Panels.................................................36-8

36-5 Bleed Air System.....................................................................................36-10

36-6 Bleed Air System Schematic....................................................................36-11

36-7 P3.0 Ducts and P3.0 Bleed Air Adapter (P3.0 Venturi).............................36-12

36-8 P2.7 Bleed Air Duct.................................................................................36-14

36-9 Bleed Stage Pressure Switch....................................................................36-15

36-10 High Pressure Shut-Off Valve (HPSOV)..................................................36-16

36-11 Pre-Cooler Overtemperature Switch........................................................36-18

36-12 Pre-Cooler...............................................................................................36-20

36-13 Pre-Cooler...............................................................................................36-21

36-14 Overtemperature Switch..........................................................................36-22

36-15 Nacelle Flow Control Shut-Off Valve.......................................................36-24

36-16 Nacelle Flow Control Shut-Off Valve.......................................................36-25

36-17 Duct Leak Overtemperature Switch.........................................................36-26

36-18 Leak Detection Concept Schematic..........................................................36-28

36-19 P2.2 Shut-off Valve..................................................................................36-30

36-20 P2.2 Shut-off Valve..................................................................................36-31

36-21 Wing Bleed Air Ducts..............................................................................36-32

36-22 Overpressure Switch................................................................................36-33

Revision 0.4 FOR TRAINING PURPOSES ONLY 36-iii


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
36 PNEUMATICS

Figure Title Page


36-23 Wing Differential Pressure Sensor and Wing Duct Check Valve...............36-34

36-24 Dorsal and Aft Fuselage Bleed Air Ducts.................................................36-35

36-25 Dorsal and Aft Fuselage Bleed Air Ducts.................................................36-36

36-26 Aft Fuselage Duct Leak Overtemperature Switch....................................36-37

36-27 APU Bleed Air Ducts...............................................................................36-38

36-28 ECS Electronic Control Unit (ECU)........................................................36-39

36-29 ECS Interfaces.........................................................................................36-40

36-30 Bleed Air, Air Conditioning Control Panel...............................................36-41

36-31 Bleed Air System Control and Indication.................................................36-42

36-32 Bleed Flow Versus Selection and Rating Chart........................................36-44

36-33 Bleed On De-Ice Off................................................................................36-46

36-34 Bleed On De-Ice On................................................................................36-48

36-35 Control and Fault.....................................................................................36-50

36-36 ARCDU, CDS (1 of 2).............................................................................36-52

36-37 ARCDU, CDS (2 of 2).............................................................................36-53

36-iv FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
CHAPTER 36
PNEUMATICS

36-00-00 INTRODUCTION
The pneumatic systems control and distribute bleed air for:
•• Pressurization of the cabin and flight compartments
•• Conditioned air for interior temperature controls.

GENERAL
Pneumatic Power for the Dash 8 Q400 comes It provides compressed air for use by the
from the bleed-air system. The bleed air system following aircraft systems:
can provide compressed air from one of the
following sources. •• Environmental Control System (ECS)
•• De-Ice System
•• Engine(s)
•• Door Seal Pressurization
•• Auxiliary Power Unit.
•• Aircraft Pressurization.

FOR TRAINING PURPOSES ONLY 36-1


36-2 36 PNEUMATICS

P 2.2

P 2.2 SOV

PRECOOLER
OVERTEMPERATURE OVERTEMPERATURE
HP SENSOR BLEED DUCT LEAK DIFFERENTIAL
SWITCH BLEED SWITCH
OVERPRESSURE TEMPERATURE PRESSURE
SWITCH SWITCH SENSOR

P 3.0 NACELLE WING DUCT


HPSOV PRECOOLER

DASH 8 Q400
FCSOV CHECK VALVE

P 2.7

EJECTOR
P 2.2 SOV
FOR TRAINING PURPOSES ONLY

OVBD

MAINTENANCE TRAINING MANUAL


OIL COOLER
EJECTOR

FROM APU APU SOV APU CHECK DIFFERENTIAL


DEICE PRESSURE SENSOR
TO ECS
VALVE

P 2.2

P 2.2 SOV

DEICE

PRECOOLER
OVERTEMPERATURE OVERTEMPERATURE BLEED DUCT LEAK DIFFERENTIAL
HP SENSOR
SWITCH BLEED SWITCH
OVERPRESSURE TEMPERATURE PRESSURE
SWITCH SWITCH SENSOR

P 3.0 NACELLE WING DUCT


HPSOV PRECOOLER
FCSOV CHECK VALVE

P 2.7

EJECTOR
P 2.2 SOV
OVBD

OIL COOLER
fsr62a01.cgm EJECTOR

Figure 36-1. Bleed Air System Synoptic Diagram


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
SYSTEM DESCRIPTION NOTE
The APU bleed air is able to
Refer to: supply pneumatic pressure when
two engine bleed air switches are
•• Figure 36-1. Bleed Air System Synoptic selected to OFF.
Diagram.
•• Figure 36-2. Air Conditioning and APU
Control Panels.

The pneumatic bleed air system can be divided


into four subsystems:

•• Nacelle (LH and RH)


•• Wing (LH and RH)
•• Dorsal/Aft fuselage
•• APU.

Each subsystem includes ducts, valves,


couplings/covers, seals, supports and fasteners.

Each engine has low and high pressure bleed air


ports. The bleed air is automatically modulated
to supply proper bleed air pressure and flow
to service the pneumatic systems. The high
pressure bleed supplies adequate pressure and
flow capacity at low engine power. The low
pressure bleed supplies the flow at all other
engine power settings.

Selection of the two bleed control switches


on the AIR CONDITIONING control panel
turns on the related engine bleed air system.
Selection of the bleed air (BL AIR) switchlight
on the APU CONTROL panel turns on the
APU bleed air.

The Environmental Control System Electronic


Control Unit (ECSECU) has left and right
digital channels and redundant left and right
analog channels. There are protective sensors
that monitor bleed air temperature, pressure,
flow volume and duct leaks. Either the digital
or analog channel is capable of generating a
discrete signal to turn on the No.1 or No.2
BLEED HOT caution light on the Caution and
Warning Panel (CAWP) if an overtemperature,
overpressure or duct leak of the bleed air
system occurs.

FOR TRAINING PURPOSES ONLY 36-3


36-4 36 PNEUMATICS

A
B

OVERHEAD CONSOLE

DASH 8 Q400
Bleed Toggle Bleed Control
Switches Selector
#1 Bleed Hot (Amber) #2 Bleed Hot (Amber)
FOR TRAINING PURPOSES ONLY

AIRCONDITIONING
AIR CONDITIONING

MAINTENANCE TRAINING MANUAL


OFF OFF

RECIRC
RECIRC 1 BLEED 2

#1 HYD #2 HYD
NORM
FLUID HOT FLUID HOT MIN MAX
MIN
20 40
60
0
DUCT 80
#1 ENG #1 ENG #2 ENG
TEMP CABIN
OIL PRESS FADEC FAIL FADEC FAIL 100 CABIN
BLEED
CAB FC
DUCT DUCT
GAUGE
B
OFF
MAN
AUTO
PACKS
COOL WARM COOL WARM

F/A
CABIN
TEMP FLT COMP
CABIN CONTROL

A Bleed Air Pushbutton C


Switch

Figure 36-2. Air Conditioning and APU Control Panels


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
PAGE INTENTIONALLY LEFT BLANK

FOR TRAINING PURPOSES ONLY 36-5


36-6 36 PNEUMATICS

Dorsal BAS

DASH 8 Q400
Wing Box BAS
FOR TRAINING PURPOSES ONLY

MAINTENANCE TRAINING MANUAL


APU Bleed
Air System
Air Conditioning
Nacelle Bleed
Pack
Air System (BAS)
Aft Pressure
Bulkhead

Nacelle Bleed
Air System (BAS)
Wing Spar BAS

Relay Panel
(Behind Wardrobe)

Figure 36-3. Bleed Air System Diagram


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
36-11-00 BLEED AIR NOTES
SYSTEM
GENERAL
Refer to Figure 36-3. Bleed Air System
Diagram.

The BAS uses air ducts to transfer bleed


air from the engines or the APU to the
Environmental Control System (ECS).

The bleed air from the engines flows through


shrouded ducts in the wing forward spars to
the wing center section. Each wing bleed air
duct has an over pressure switch, a differential
pressure sensor and a check valve to monitor
and control the engine bleed air. A sensor in
the shroud detects duct leaks.

Shrouded dorsal ducts transfer the air from


the wing section to the tail section which
joins with the APU duct and supplies the air
conditioning packs.

FOR TRAINING PURPOSES ONLY 36-7


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
36 PNEUMATICS

AIRCONDITIONING
AIR CONDITIONING

OFF OFF

RECIRC
RECIRC 1 BLEED 2

NORM
MIN MAX
MIN
20 40
60
0
DUCT 80
TEMP CABIN
100 CABIN
BLEED
CAB FC
DUCT DUCT
GAUGE
OFF
MAN
AUTO
PACKS
COOL WARM COOL WARM

F/A
CABIN
TEMP FLT COMP
CABIN CONTROL

Figure 36-4. Air Conditioning and APU Control Panels

36-8 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
SYSTEM DESCRIPTION NOTES
Refer to:

•• Figure 36-4. Air Conditioning and APU


Control Panels.
•• Figure 36-5. Bleed Air System.
•• F i g u r e 3 6 - 6 . B l e e d A i r S y s t e m
Schematic.

Compressed air from the engines or APU is


pressure, flow and temperature regulated then
supplied to the subsystems.

BLEED switches on the AIR CONDITIONING


control panel and the APU control panel
determine the bleed air source. The
system is protected from overtemperature,
overpressurization and leakage.

The left nacelle bleed air system is identical to


the right nacelle system.

FOR TRAINING PURPOSES ONLY 36-9


36-10 36 PNEUMATICS

P2.7 CHECK VALVE


LEFT ENGINE
P3.0 SOV

NACELLE
FCSOV

DASH 8 Q400
APU
FOR TRAINING PURPOSES ONLY

MAINTENANCE TRAINING MANUAL


ECS

AIRCONDITIONING
AIR CONDITIONING

OFF OFF

RECIRC
RECIRC 1 BLEED 2

NORM
MIN MAX
MIN
20 40

PFCSOV APU SOV


60
0
DUCT 80
TEMP CABIN
100 CABIN
BLEED
CAB FC
DUCT DUCT
GAUGE
OFF
MAN
AUTO
PACKS
COOL WARM COOL WARM

F/A
CABIN
TEMP FLT COMP
CABIN CONTROL
ECSECU
NACELLE
FCSOV

P3.0 SOV

RIGHT ENGINE P2.7 CHECK VALVE

Figure 36-5. Bleed Air System


Bleed Stage
Press Switch

DASH 8 Q400
FOR TRAINING PURPOSES ONLY

P2.2 SOV Closed O/P


ECU Control to ECU & FADEC

MAINTENANCE TRAINING MANUAL


P2.2 Interstage BOV
FADEC Control

L & R AFT DUCT LEAK


182.20C OVERTEMPERATURE
SWITCHES 182.2˚C (360°F)
(3600F)
36-11

Figure 36-6. Bleed Air System Schematic

36 PNEUMATICS
36-12 36 PNEUMATICS

DASH 8 Q400
FOR TRAINING PURPOSES ONLY

MAINTENANCE TRAINING MANUAL


B
A

FWD

Gas Generator
Case
P3 Adapter
(P3.0 Venturi)

B
Revision 0.4

A Photo

Figure 36-7. P3.0 Ducts and P3.0 Bleed Air Adapter (P3.0 Venturi)
DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
PRINCIPAL COMPONENTS NOTES
P3.0 Ducts
Refer to Figure 36-7. P3.0 Ducts and P3.0
Bleed Air Adapter (P3.0 Venturi).

High pressure ducting, installed between the


engine (P3.0) bleed air port and the pre-cooler
inlet duct, supplies air flow at low power
settings.

The high pressure ducting in the nacelle is


enclosed in a composite shroud from the bleed
air port to the high pressure shut off valve. This
reduces the possibility of ignition in the event
of a fuel leak.

P3.0 Venturi
Refer Figure 36-7. P3.0 Ducts and P3.0 Bleed
Air Adapter (P3.0 Venturi).

The P3 bleed air adapter (P3.0 Venturi)


installed on the engine gas generator case limits
the amount of hot, high pressure air entering
the bleed air system.

P3.0 Bleed Duct Inspection


Inspect insulation covers on the P3.0 duct
sections for signs of dents, holes, tears, and
other damage. Also, look for signs of wear,
galling, metal pickup, cracks, nicks, burrs,
dents, and other signs of damage or wear on
the duct.

NOTE
Flex joint covers must have no
damage.

Insulation covers that have holes


or tears must be replaced.

Damaged insulation covers can


be repaired at a repair facility if
the hole is less than 2” × 2” or
50mm × 50mm.

FOR TRAINING PURPOSES ONLY 36-13


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
36 PNEUMATICS

P2.7 Ducts NOTE


Refer to Figure 36-8. P2.7 Bleed Air Duct. Ducts with cracks are not
serviceable.
P2.7 ducting, installed between the P2.7 engine
bleed air port and the pre-cooler outlet duct, Ducts with only burnish marks
supplies air flow at high power settings. are serviceable.

The P2.7 ducting in the nacelle connects to the The flange sealing surfaces must
high pressure bleed air ducting just upstream have no damage.
of the nacelle shut off valve.
Bellow ball joints must have no
damage.
P2.7 Bleed Duct Inspection
When inspecting the P2.7 ducts, look for signs
of wear, galling, metal pickup, cracks, nicks,
burrs, dents, and other signs of damage or wear.

Figure 36-8. P2.7 Bleed Air Duct

36-14 FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
Bleed Stage Pressure Switch The switch:

Refer to Figure 36-9. Bleed Stage Pressure •• Opens at 82 psi (565 kPa) increasing
Switch. pressure
•• Closes at 77psi (531 kPa) decreasing
The bleed stage pressure switch installed on
pressure.
a bracket aft of the pre-cooler senses the high
pressure bleed air upstream of the HPSOV.

When the bleed switches are selected off or


the deice system is selected on, the HPSOV is
controlled by the bleed stage pressure switch.

FWD

A BLEED AIR SYSTEM

Figure 36-9. Bleed Stage Pressure Switch

FOR TRAINING PURPOSES ONLY 36-15


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
36 PNEUMATICS

FWD

FWD

Figure 36-10. High Pressure Shut-Off Valve (HPSOV)

36-16 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
High Pressure Shutoff Valve
(HPSOV)
Refer to Figure 36-10. High Pressure Shut-Off
Valve (HPSOV).

The HPSOV is a pneumatically operated,


torque motor actuated butterfly valve. It has a
wire mesh filter upstream of the torque motor
to protect the servo from contamination. The
valve has a locking pin to lock the valve in the
OPEN position and switches that send valve
open/closed signals to the ECSECU.

The valve is installed in the high pressure


ducting between the engine (P3.0) bleed air
port and the pre-cooler.

The HPSOV opens when the torque motor is


energized letting P3.0 air supply the bleed air
systems.

The ECU uses high pressure (P3.0) information


supplied by FADEC or a signal from the bleed
stage pressure switch to control the operation
of the HPSOV.

Bleed Switch De-Ice Switch HPSOV Controlled by:


off off Bleed Stage Pressure Switch
off on Bleed Stage Pressure Switch
on on Bleed Stage Pressure Switch
on off ECS ECU

FOR TRAINING PURPOSES ONLY 36-17


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
36 PNEUMATICS

Figure 36-11. Pre-Cooler Overtemperature Switch

36-18 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
Pre-Cooler Overtemperature NOTES
Switch
Refer to Figure 36-11. Pre-Cooler
Overtemperature Switch.

The pre-cooler overtemperature switch installed


in the ducting between the HPSOV and the
pre-cooler opens if the bleed air temperature
exceeds 288°C (550°F) sending a signal to the
ECSECU.

The ECU will use this signal to command the


P2.2 shut-off valve open, allowing cooling air
to pass through the pre-cooler.

FOR TRAINING PURPOSES ONLY 36-19


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
36 PNEUMATICS

FWD

D
FW

A PNEUMATIC SYSTEM ASSEMBLY


COOLING
AIR
P2.2 Outlet
AIRFLOW

W
FLO
AIR
W
FLO
AIR
Deice Outlet

W
FLO
P3.0 Outlet
AIR
TO DEICING
SYSTEM
FWD

W
FLO P3.0 Inlet
AIR
P2.2 Inlet B

Figure 36-12. Pre-Cooler

36-20 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
Pre-Cooler
Refer to:

•• Figure 36-12. Pre-Cooler.


•• Figure 36-13. Pre-Cooler.

The pre-cooler is a two part air-to-air heat


exchanger mounted to the underside of the spine
cowl. The pre-cooler uses low temperature (P2.2)
air to cool the high temperature P3.0 bleed air.

A small heat exchanger integral to the pre-


cooler reduces the temperature of the bleed
air sent to the deice system using a continuous
flow of P2.2 bleed air.

Figure 36-13. Pre-Cooler

FOR TRAINING PURPOSES ONLY 36-21


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
36 PNEUMATICS

FWD

Figure 36-14. Overtemperature Switch

36-22 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
Overtemperature Sensor NOTES
Refer to Figure 36-14. Overtemperature Switch.

The overtemperature sensor installed in the


ducting upstream of Nacelle Flow Control
Shut-Off Valve (NFCSOV) opens if the bleed
air temperature exceeds 349°C (660°F) sending
a signal to the ECSECU. The ECU will use this
signal to shut down the related bleed air system
by closing the following valves:

•• Nacelle Flow Control Shut-Off Valve


(NFCSOV)
•• HPSOV
•• P2.2 Shut-Off Valve.

The ECU will bring on the related BLEED


HOT caution light and log a fault code in the
Central Diagnostics System (CDS).

The Resistance Temperature Device (RTD)


sensor was introduced as an alternate
overtemperature sensor by Bombardier
to replace the left and right nacelle
overtemperature switches in 2010. Please refer
to SB 84-36-03 for details. The new sensors
exhibit better life characteristics in extreme
operating environments and may reduce
nuisance BLEED HOT caution occurrences.

Revision 0.4 FOR TRAINING PURPOSES ONLY 36-23


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
36 PNEUMATICS

FWD
B

FWD

Figure 36-15. Nacelle Flow Control Shut-Off Valve

36-24 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
Nacelle Flow Control Shut-Off Selection of the BLEED 1 and/or BLEED 2
switches on the AIR CONDITIONING control
Valve (NFCSOV) panel signals the ECU to open the related
Refer to: NFCSOV. The ECU regulates the NFCSOV
according to the settings of the BLEED,
•• Figure 36-15. Nacelle Flow Control PACKS and MIN/NORM/MAX switches.
Shut-Off Valve.
The ECU digital channels regulate each of the two
•• Figure 36-16. Nacelle Flow Control NFCSOVs to supply 50% of the total flow demand
Shut-Off Valve. based on differential pressure sensor inputs.
The NFCSOV is a pneumatically operated, torque
motor actuated butterfly valve, installed between NOTE
the pre-cooler outlet duct and the wing ducting. It There is no AMM procedure to
has a wire mesh filter upstream of the torque motor lock out pneumatic valves.
to protect the servo from contamination. The valve
has a locking pin to lock the valve in the CLOSED
position. A closed position micro-switch sends
position signals to the ECSECU (BIT). If electrical
power or bleed air is removed, the valve closes.

Figure 36-16. Nacelle Flow Control Shut-Off Valve

FOR TRAINING PURPOSES ONLY 36-25


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
36 PNEUMATICS

FWD

FWD

Figure 36-17. Duct Leak Overtemperature Switch

36-26 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
Nacelle Duct Leak NOTES
Overtemperature Switch
Refer to:

•• F i g u r e 3 6 - 1 7 . D u c t Leak
Overtemperature Switch.
•• Figure 36-18. Leak Detection Concept
Schematic.

The nacelle duct leak overtemperature switch


is installed in a housing next to the nacelle
shut-off valve, and is connected to the shroud
outlet with rigid tubing. The switch opens if the
temperature exceeds 182.2°C (360°F) sending
a signal to the ECSECU.

The ECU will use this signal to shut down


the related bleed air system by closing the
following valves:

•• NFCSOV
•• HPSOV
•• P2.2 SOV.

The ECU will bring on the related BLEED


HOT caution light and log a fault code in the
Central Diagnostics System (CDS).

Revision 0.4 FOR TRAINING PURPOSES ONLY 36-27


36-28 36 PNEUMATICS

Exit to
Ventilation
Zone

DASH 8 Q400
Shroud Support
(Perforated) Leak Flow

Leak Detection
FOR TRAINING PURPOSES ONLY

Temperature
Switch

MAINTENANCE TRAINING MANUAL


Bleed Flow

Duct Coupling
Pressure
Shroud Carrier
Coupling Cover

Figure 36-18. Leak Detection Concept Schematic


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
PAGE INTENTIONALLY LEFT BLANK

FOR TRAINING PURPOSES ONLY 36-29


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
36 PNEUMATICS

A
B

Tube Nut

Fitting
A LH SIDE SHOWN
RH SIDE SIMILAR
Packing

Spring

Packing

Filter

P2.2 Shutoff Valve


brbb63a01.dg, rt, 21/03/06

Figure 36-19. P2.2 Shut-off Valve

36-30 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
P2.2 Shut-off Valve
Refer to:

•• Figure 36-19. P2.2 Shut-off Valve.


•• Figure 36-20. P2.2 Shut-off Valve.
The P2.2 shut-off valve is a pneumatically
operated, torque motor controlled butterfly
valve installed in-line with the P2.2 low
pressure ducting and the pre-cooler. The valve
has a wire mesh filter before the torque motor
to protect the servo from contamination. The
valve has two closed position micro-switches
that send valve position information to the ECU
and to the Full Authority Digital Electronic
Control (FADEC).

The valve is opened by the ECU when it


receives a signal from the pre-cooler inlet
overtemperature switch. When opened, cooling
air is allowed to flow across the pre-cooler.

Figure 36-20. P2.2 Shut-off Valve

Revision 0.4 FOR TRAINING PURPOSES ONLY 36-31


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
36 PNEUMATICS

Wing Bleed Air Ducts The wing bleed air ducts are an assembly of
the following pieces of bleed air ducts:
Refer to Figure 36-21. Wing Bleed Air Ducts.
•• Firebox duct
Titanium wing bleed air ducts are installed
•• Inboard firebox duct
on the wing front spar and in the wing box
on top of the fuselage in the center section of •• Wing spar duct
the wing.
•• Fairing duct
•• Wingbox duct
•• Wye duct.

The ducts contain wing differential pressure


sensors, overpressure switches and wing duct
check valves.

Wye Duct

Wingbox Duct

Fairing
Duct

Wing Spar Duct

Inboard Firebox
Duct

NOTE Firebox Duct


Left side shown.
Right side similar.

Figure 36-21. Wing Bleed Air Ducts

36-32 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
Overpressure Switch
Refer to Figure 36-22. Overpressure Switch.

The overpressure switch is installed on


a bracket in the wing leading edge, and is
connected to the bleed air ducting with rigid
tubing. The switch closes if the pressure in the
duct exceeds 100 psi (690 kPa).

The ECU will use this signal to shut down


the related bleed air system by closing the
following valves:

•• NFCSOV
•• HPSOV
•• P2.2 SOV.

The ECU will bring on the related BLEED


HOT caution light and log a fault code in the
Central Diagnostics System (CDS).

B
FWD

A
NOTE
Left duct shown.
A WING SPAR DUCT ASSEMBLY Right duct similar.

FWD

Figure 36-22. Overpressure Switch

Revision 0.4 FOR TRAINING PURPOSES ONLY 36-33


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
36 PNEUMATICS

Wing Differential Pressure Sensor The ECU uses this data together with pressure
and temperature data to regulate the bleed air
& Wing Duct Check Valve flow through the NFCSOV and to balance the
Refer to Figure 36-23. Wing Differential Pressure flow of bleed air from the engines.
Sensor and Wing Duct Check Valve.
A dual flapper, spring loaded check valve is
The wing differential pressure sensor is installed installed in the bleed air duct to prevent reverse
on a bracket in the wing root leading edge next to flow to each nacelle.
the duct overpressure switch and is connected to
bleed air ducting with rigid tubing. The differential
pressure sensor has two pressure ports. One port
senses the pressure before the wing venturi and
the other port senses the pressure at the throat of
the venturi. The differential pressure is used to
compute the flow through the venturi.

FWD

A
C
B

A WING SPAR DUCT ASSEMBLY

FWD FWD

B
C

Figure 36-23. Wing Differential Pressure Sensor and Wing Duct Check Valve

36-34 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
Dorsal and Aft Fuselage Bleed Air
Ducts
Refer to Figure 36-24. Dorsal and Aft Fuselage
Bleed Air Ducts.

Titanium dorsal bleed air ducts, installed on top


of the fuselage, run from the wye duct in the
wing center section along the top of the fuselage
to the dorsal fin at the aft fuselage. The dorsal
ducting incorporates a pair of bellows ball joints
that add flexibility to the assembly.

The dorsal and aft fuselage bleed air ducts have


shrouds and contain a duct leak overtemperature
switch and an APU duct leak overtemperature
switch.

Aft Fuselage Duct

Aft Dorsal Duct

Forward Dorsal Duct

Heat Exchanger Inlet Duct.

Aft Fuselage Tee Duct

Figure 36-24. Dorsal and Aft Fuselage Bleed Air Ducts

FOR TRAINING PURPOSES ONLY 36-35


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
36 PNEUMATICS

APU Differential Pressure Sensor The differential pressure sensor has two pressure
ports. One port senses the pressure upstream
Refer to Figure 36-25. Dorsal and Aft Fuselage of the APU venturi and the other port senses
Bleed Air Ducts. the pressure at the throat of the venturi. The
differential pressure is used to compute the flow
The APU differential pressure sensor is through the venturi.
installed on the APU bleed air ducting in the
aft fuselage and is connected by rigid tubing. The dorsal and aft fuselage bleed air ducts
have shrouds and contain two duct leak
overtemperature switches that are installed
side by side.

A ECS PACK

FWD
W
FLO
AIR

B APU BLEED AIR


SUPPLY DUCT

FWD

Figure 36-25. Dorsal and Aft Fuselage Bleed Air Ducts

36-36 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
Duct Leak Overtemperature If an overtemperature switch detects a leak, the
ECU closes the related NFCSOV, HPSOV and
Switches - Aft Fuselage P2.2 SOV.
Refer to Figure 36-26. Aft Fuselage Duct Leak
Overtemperature Switch. The APU FADEC will close the APU bleed
valve. The BL AIR OPEN advisory light on the
Two aft fuselage duct leak overtemperature APU panel goes OFF.
switches are installed in the same bracket on
the aft fuselage T-duct. The ECU also illuminates the related BLEED
HOT caution light and records a fault code in
The aft fuselage duct leak overtemperature the CDS to show a duct leak.
switches detect a bleed air leak in the ducts
near the air conditioning pack inlet. If the
temperature in the duct is greater than 360°F
(182.2°C), the switch contacts open.

FWD B

A ENGINE BLEED AIR DUCT

NOTE
Upper component shown.
Lower component similar.

FWD

Figure 36-26. Aft Fuselage Duct Leak Overtemperature Switch

FOR TRAINING PURPOSES ONLY 36-37


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
36 PNEUMATICS

APU Bleed Air Ducts


Refer to Figure 36-27. APU Bleed Air Ducts.

Shrouded titanium APU bleed air ducts,


installed aft of the rear pressure bulkhead, run
forward through the APU firewall and join the
aft fuselage duct upstream of the PFCSOV.

APU Check Valve


Refer to Figure 36-27. APU Bleed Air Ducts.

The dual flapper, spring loaded APU check


valve allows APU bleed air to flow to the
packs. The valve prevents reverse flow back
to the APU.

APU Forward Duct

APU Mid Duct

APU Duct Check Valve

Figure 36-27. APU Bleed Air Ducts

36-38 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
Environmental Control System The ECU has two channels designated left and right.
Each channel has a digital channel for automatic
Electronic Control Unit (ECS ECU) control and an analog channel for manual control.
Refer to: The analog channel also provides limited backup
control should the digital channel fail.
•• Figure 36-28. ECS Electronic Control
Unit (ECU). The ECU controls and monitors the bleed air
system for the following indications:
•• Figure 36-29. ECS Interfaces.
•• Bleed flow
The ECU, installed under the center floor
boards, responds to pilot switch and sensor •• Bleed pressure
commands to conthe BAS sources. The ECU •• Bleed temperature
and the BAS have redundant configurations
to permit continued ECS operation with •• Engine bleed supply
mechanical and electrical component •• Bleed duct leak detection
malfunctions.
•• Valve positions.

X361.00
X301.00
X176.00
X156.00
A

X176.00

X156.00

Figure 36-28. ECS Electronic Control Unit (ECU)

FOR TRAINING PURPOSES ONLY 36-39


36-40 36 PNEUMATICS

LEFT NACELLE LEFT P2.2 LEFT HIGH ARINC 429 ARINC 429 RIGHT HIGH RIGHT P2.2 RIGHT NACELLE
SOV SOV PRESSURE SOV DATA BUS DATA BUS PRESSURE SOV SOV SOV

RECEIVES RECEIVES
TRANMITS ONLY

RS 422 DATA BUS


FLT COMP ZONE SUPPLY CABIN ZONE SUPPLY
TEMP SENSOR TEMP SENSOR
DISTRIBUTION DAMPER
COMPRESSOR O/TEMP VALVE COMPRESSOR O/TEMP

DASH 8 Q400
SWITCH SWITCH

FLT COMP ZONE TEMP FLT COMPT CABIN CABIN ZONE TEMP
SENSOR PACK HOT PACK HOT SENSOR

FLT COMP ZONE SUPPLY CABIN ZONE SUPPLY


FLT COMPT CABIN
O/TEMP SWITCH O/TEMP SWITCH
DUCT HOT DUCT HOT
FOR TRAINING PURPOSES ONLY

LEFT PRECOOLER RIGHT PRECOOLER


TEMPERATURE SWITCH PACK INLET TEMP SWITCH
TEMPERATURE SENSOR
FLT COMP COMPRESSOR CABIN COMPRESSOR

MAINTENANCE TRAINING MANUAL


OUTLET TEMP SENSOR LEFT RIGHT OUTLET TEMP SENSOR
DIGITAL PACK INLET PRESSURE DIGITAL
LEFT DIFF PRESSURE CHANNEL SENSOR CHANNEL RIGHT DIFF PRESSURE
SENSOR SENSOR

LEFT NACELLE DUCT LEAK TEMPERATURE RIGHT NACELLE DUCT


O/TEMP SWITCH REDUCTION LEAK O/TEMP SWITCH
TEMPERATURE SWITCH
LEFT BLEED O/TEMP RIGHT BLEED O/TEMP
SWITCH SWITCH
PACK FLOW
LEFT BLEED CONTROL SOV RIGHT BLEED
O/PRESSURE SWITCH O/PRESSURE SWITCH

LEFT AFT DUCT LEAK TEMPERATURE RIGHT AFT DUCT LEAK


O/TEMP SWITCH REDUCTION SOV O/TEMP SWITCH

FLT COMP TEMPERATURE CABIN TEMPERATURE


SELECTOR RECIRCULATION FAN SELECTOR

TURBINE PACK BYPASS PACK BYPASS TURBINE


SOV VALVE VALVE SOV

100 AMP
FUSE

L ANALOG R ANALOG
CHANNEL CHANNEL
28V DC MAIN DISTRIBUTION BOX

28 VDC LEFT MAIN BUS


28 VDC RIGHT MAIN BUS

fs461a01.cgm

Figure 36-29. ECS Interfaces


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
CONTROLS AND INDICATIONS
Refer to Figure 36-30. Bleed Air, Air
Conditioning Control Panel.

Bleed Control Switches


The bleed air switches are installed in the flight
compartment on the air conditioning control panel.

BLEED 1 and BLEED 2 Switches


Selection to ON signals the ECU to open and
control NFCSOV.

BLEED Toggle Switches


A
BLEED Control Selector

AIRCONDITIONING
AIR CONDITIONING

OFF OFF
OVERHEAD CONSOLE
RECIRC
RECIRC 1 BLEED 2

NORM
MIN MAX
MIN
20 40
60
0
DUCT 80
TEMP CABIN
100 CABIN
BLEED
CAB FC
DUCT DUCT
GAUGE
OFF
MAN
AUTO
PACKS
COOL WARM COOL WARM

F/A
CABIN
TEMP FLT COMP
CABIN CONTROL

Figure 36-30. Bleed Air, Air Conditioning Control Panel

FOR TRAINING PURPOSES ONLY 36-41


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
36 PNEUMATICS

A
B

OVERHEAD CONSOLE

#1 Bleed Hot (Amber) #2 Bleed Hot (Amber)

#1 HYD #2 HYD
FLUID HOT FLUID HOT

#1 ENG #1 ENG #2 ENG


OIL PRESS FADEC FAIL FADEC FAIL

A Bleed Air Pushbutton Switch

Figure 36-31. Bleed Air System Control and Indication

36-42 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
Bleed Control Selector The No.2 BLEED HOT caution light illuminates
on when:
Refer to Figure 36-31. Bleed Air System
Control and Indication. •• Right bleed overpressure switch detects
a pressure of greater than 100 psig.
The BLEED control selector is a three-position
rotary selector that is used to control the •• Right bleed overtemperature switch
amount of bleed air flow from the two engines. detects a temperature of greater than
349°C (660°F).
MIN: Causes the ECU to modulate the nacelle •• Right nacelle duct leak overtemperature
flow control shut-off valve to minimum air flow. switch detects a temperature of greater
than 182°C (360°F).
NORM: Causes the ECU to modulate the nacelle
flow control shut-off valve to normal air flow. Both No.1 and No.2 BLEED HOT caution
lights illuminate when:
MAX: Causes the ECU to modulate the nacelle
flow control shut-off valve to maximum air flow. •• Both aft duct leak switches detect a
shroud temperature greater than 180°C.
The Bleed Air System has the following caution
lights: NOTE
•• No.1 BLEED HOT A BLEED HOT caution light
will remain ON until the cause
•• No.2 BLEED HOT. is removed and the respective
BLEED switches and/or the
Refer to Figure 36-32. Bleed Flow Versus APU BL AIR switchlight are
Selection and Rating Chart. cycled through OFF and back to
the ON position.
The No.1 BLEED HOT caution light
illuminates when:

•• Left bleed overpressure switch detects a


pressure of greater than 100 psig.
•• Left bleed overtemperature switch
detects a temperature of greater than
349°C (660°F).
•• Left nacelle duct leak overtemperature
switch detects a temperature of greater
than 182°C (360°F).

FOR TRAINING PURPOSES ONLY 36-43


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
36 PNEUMATICS

NOTE LEGEND
Single Engine Rating is achieved 1. MAX 2 ENG 2 PACK
by uptrim on the local engine or 2. NORM 2 ENG 2 PACK
Bleed Flow
selection of the remote engine 3. MAX 2 ENG 1 PACK
lb/min
4. GROUND 1 ENG NORM or MAX
bleed OFF.
5. NORM 2 ENG 1 PACK
6. MIN 2 ENG 2 PACK or FLIGHT 1
100 ENG NORM or MAX
7. MIN 2 ENG 1 PACK.

80

60
2

4
5
40 6

20 Altitude
Sea 5,000' 10,000' 15,000' 20,000' 25,000'
Level

Bleed Flow Versus Selection and Rating

Figure 36-32. Bleed Flow Versus Selection and Rating Chart

36-44 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
PAGE INTENTIONALLY LEFT BLANK

FOR TRAINING PURPOSES ONLY 36-45


36-46 36 PNEUMATICS

TORQUE
(+) PL5 MOTOR
53 A
0-50 mA
2 57 54 B
DISCRETE (-)
3 71
MIN 34 71 14 C
E1 MIN FLOW DISCRETE
EC 31 9 39 D
E2 NORM BLEED OVER TEMPERATURE
32 36 DISCRETES
E3 MAX SWITCH
NORM 33 57
2121-S3

DASH 8 Q400
MAX BLEED SWITCH ELECTRONIC CONTROL UNIT NACELLE SHUT-OFF VALVE
OFF (ECU)
8
9
14
15 B 11
DISCRETE
2121-S1 C 37

ON BLEED SWITCH 1 (L)

AIR CONDITIONING CONTROL PANEL DISCRETE OUT 28 26 #1 BLEED HOT

BLEED OVER PRESSURE


FOR TRAINING PURPOSES ONLY

SWITCH CAUTION AND


WARNING PANEL
3 2
1
PL4
B 89 4
C 88 2 78
C

MAINTENANCE TRAINING MANUAL


3 DISCRETE
87 79

ICE AND RAIN PROTECTION PANEL PRECOOLER OVER


(OVERHEAD CONSOLE) TEMPERATURE SWITCH F2
BLEED STAGE 33 E6 A3
PRESSURE SWITCH A2 E7 A
0-50 mA E8 A1
B
5 E3 B3 C DISCRETE
D OUT
B 70 B2 E4
DISCRETE E5 B1
C 77
HIGH PRESSURE
PART OF 2-K2 SHUT OFF
BLEED DUCT
VALVE
PART OF 2-K2 LEAKAGE SWITCH RELAY JUNCTION
BOX NO. 1
DISCRETE 72
C2 A8
A9 73
C1

A3 X2
B3 B 8
+28 V DC E2 X1 DISCRETE TORQUE
C 35
F2 (+) MOTOR
2-K2
32 A
Q6 BLEED DUCT 0-50 mA
ECS/BA CONT RELAY JUNCTION 4 B
LEAKAGE SWITCH (-)
28 VDC L MAN BOX NO. 1
R MAIN 5A C7 A3 12 C
C6 A2 DISCRETE
A1 13 D
B3
RIGHT DC CBP
B2
B1 +28 VDC IN 1 18 +28 VDC OUT
P/J8 RTN OUT 2 17 RTN IN
B7 SIG + OUT 3 2 SIG + IN PRE COOLER
ECS/BA CONT A3 X2 5 GND
SIG - OUT 4 7 SIG - IN SHUT OFF VALVE
28 VDC L AUTO B7
L MAIN B8 X1
5A DIFFERENTIAL
DIODE SPLICE CR2 PRESSURE SENSOR
2-K3 C8 (BLEED FLOW P)
LEFT DC CBP G10
9 DISCRETE
56
DISCRETE
RELAY JUNCTION 36
BOX NO. 2

ELECTRONIC CONTROL UNIT


(ECU)

Figure 36-33. Bleed On De-Ice Off


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
OPERATION NOTES
Refer to Figure 36-33. Bleed On De-Ice Off.

NOTE
Left side shown right side
similar.

Engine Bleed Air


Selection of bleed switch 1 provides a ground
to close relay 2-K3 (Relay JB2). 28 VDC for
the relay is supplied from the left and the right
main DC bus.

A “Bleed Selected On” discrete signal from the


ECU (Pin 36) is returned to the ECU (Pin 56)
through relay contacts B1 and B2.

The ECU outputs a signal to open the NFCSOV


(Pins 53 and 54).

Excitation voltage from the ECU (Pin 71) is


sent to the rotary BLEED (MIN/NORM/MAX)
switch and returned through pins 9, 36 or 57.

This input along with differential pressure


sensor input is used to adjust the current
delivered to the NFCSOV for modulation.

HPSOV torque motor control is through the


normally closed contacts (A2 and B2) of relay
2-K2. Valve position feedback is provided
through Pins 72 and 73.

FOR TRAINING PURPOSES ONLY 36-47


36-48 36 PNEUMATICS

TORQUE
(+) MOTOR
53 A
0-50 mA
2 57 54 B
DISCRETE (-)
3 71
MIN 34 71 14 C
E1 MIN FLOW DISCRETE
EC 31 9 39 D
E2 NORM BLEED OVER TEMPERATURE
32 36 DISCRETES
E3 MAX SWITCH
NORM 33 57

DASH 8 Q400
MAX BLEED SWITCH ELECTRONIC CONTROL UNIT NACELLE SHUT-OFF VALVE
OFF (ECU)
8
9
14
15 B 11
DISCRETE
C 37

ON BLEED SWITCH 1 (L)

AIR CONDITIONING CONTROL PANEL DISCRETE OUT 28 26 #1 BLEED HOT

BLEED OVER PRESSURE


FOR TRAINING PURPOSES ONLY

SWITCH CAUTION AND


WARNING PANEL
3 2
1

B 89 4
C 88 2 78
C

MAINTENANCE TRAINING MANUAL


3 DISCRETE
87 79

ICE AND RAIN PROTECTION PANEL PRECOOLER OVER


(OVERHEAD CONSOLE) TEMPERATURE SWITCH F2
BLEED STAGE 33 E6 A3
PRESSURE SWITCH A2 E7 A
0-50 mA E8 A1
B
5 E3 B3 C DISCRETE
D OUT
B 70 B2 E4
DISCRETE E5 B1
C 77
HIGH PRESSURE
PART OF 2-K2 SHUT OFF
BLEED DUCT
VALVE
PART OF 2-K2 LEAKAGE SWITCH RELAY JUNCTION
BOX NO. 1
DISCRETE 72
C2 A8
A9 73
C1

A3 X2
B3 B 8
+28 VDC E2 X1 DISCRETE TORQUE
C 35
F2 (+) MOTOR
2-K2
32 A
Q6 BLEED DUCT 0-50 mA
ECS/BA CONT RELAY JUNCTION 4 B
LEAKAGE SWITCH (-)
28 VDC L MAN BOX NO. 1
R MAIN 5A C7 A3 12 C
C6 A2 DISCRETE
A1 13 D
B3
RIGHT DC CBP
B2
B1 +28 V DC IN 1 18 +28 VDC OUT
RTN OUT 2 17 RTN IN
B7 SIG + OUT 3 2 SIG + IN PRE COOLER
ECS/BA CONT A3 X2 5 GND
SIG - OUT 4 7 SIG - IN SHUT OFF VALVE
28 VDC L AUTO B7
L MAIN B8 X1
5A DIFFERENTIAL
DIODE SPLICE CR2 PRESSURE SENSOR
2-K3 C8 (BLEED FLOW P)
LEFT DC CBP G10
9 DISCRETE
56
DISCRETE
RELAY JUNCTION 36
BOX NO. 2

ELECTRONIC CONTROL UNIT


(ECU)

Figure 36-34. Bleed On De-Ice On


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
BLEED OFF OR DE-ICE ON – NOTES
HPSOV Control
If the bleed switch is selected off or the
airframe de-ice is selected on, control of the
HPSOV is via the bleed stage pressure switch.

Refer to Figure 36-34. Bleed On De-Ice On.

Relay 2-K3 is energized and relay 2-K2 is


relaxed. When the P3 Bleed stage pressure
switch senses pressure less than 77 psi (531
kPa), it closes, supplying a ground to energize
relay 2-K2.

Energizing 2-K2 removes control of the


HPSOV from the ECU and contacts A2 and
B2 supply 28 VDC and a ground to open the
HPSOV.

FOR TRAINING PURPOSES ONLY 36-49


36-50 36 PNEUMATICS

ECU NACELLE
A SHUT-OFF VALVE
CAUTION PANEL 0-50 mA B

#1 BLEED HOT 25 28 DISCRETE OUT


C
DISCRETE D

DASH 8 Q400
OVERHEAD PANEL LEFT ENGINE

BLEED 57
OVER TEMP 2 DISCRETE
3 71
SWITCH
FOR TRAINING PURPOSES ONLY

LEFT ENGINE
BLEED B 11
OVER PRESSURE DISCRETE

MAINTENANCE TRAINING MANUAL


C 37
SWITCH
A

B
LEFT WING-FRONT CENTER
C R4D APU FADEC
PRECOOLER 2 78 A C
OVER TEMP DISCRETE
3 79 21 H- BLEED VALVE
SWITCH CLOSED IND

LEFT ENGINE

BLEED DUCT B 70 LEFT PRECOOLER


LEAKAGE DISCRETE P22 SOV
C 77
SWITCH 32 A
0-50 mA 4 B

LEFT ENGINE
BLEED DUCT B 8
LEAKAGE DISCRETE
C 35
SWITCH
APU RELAY PANEL
A E- 12 C
DISCRETE 13 D
AFT FUSE - LEFT SIDE

LEFT ENGINE

Figure 36-35. Control and Fault


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
Control and Fault APU Bleed Air
Refer to Figure 36-35. Control and Fault. Selection of the BL AIR switch on the APU
CONTROL panel energizes the APU bleed air
When P3 air temperature is greater than 288ºC system. The APU will supply the ECS with
(550ºF), the pre-cooler overtemperature switch bleed air only when the two engine BLEED 1
closes and sends a discrete signal to the ECU (Pin and 2 switches are selected off.
79). The ECU will command the P2.2 SOV open.
Selection of the BLEED 1 and/or BLEED 2
Fault switches send a signal to the APU FADEC to
close the APU bleed valve.
Bleed overtemperature switch senses
temperature exceeding 349ºC (660ºF), a
discrete signal is sent to the ECU Pin 71.
Deice and Oil Cooler Ejector
Bleed Air
Bleed overpressure switch senses a pressure in
excess of 100 psig (689 kPa), a discrete signal Bleed air from each engine is always available
is sent to the ECS ECU Pin 37. for the deice system and the oil cooler ejectors.

Duct leak switch senses temperature in the Engine bleed air flows through a smaller deice
shroud greater than 182ºC (360ºF), a discrete pre-cooler in the precooler reducing the deice
signal is sent to the ECS ECU Pin 77. bleed air temperature. This deice precooler uses
a continuous flow of P2.2 bleed air to reduce
Upon receipt of any of the above discretes, the the temperature of the bleed air before it flows
ECU will shut down the system by sending to the deice system.
signals to close the HPSOV, NFCSOV and the
P2.2 SOV. The ECU will output a signal to The oil cooler ejector shutoff valve is opened
illuminate the associated BLEED HOT caution by the FADEC when the conditions that follow
light and log a related fault code. occur:
The system will not automatically reset. The
•• Aircraft is WOW
bleed switches must be selected to OFF then
ON to reset the system. •• PLA is less than 60 degrees
•• Oil temperature is greater than 104°C.
If a leak is detected in the common shroud area
(aft fuselage area) and both overtemperature
switches sensed the temperature exceed 182ºC NOTE
(360ºF), a discrete signal is sent to the ECSECU
Check valves in the wing ducts
and the APU relay pin E-.
prevent the use of APU bleed
air for the deice system and oil
The ECU will send a signal to the APU FADEC
cooler ejectors.
for APU bleed valve control. The APU relay
panel will interrupt the bleed request and the
APU bleed valve will close.

The ECU will output a signal to illuminate


both BLEED HOT caution lights. The system
will not automatically reset. All bleed switches
(Engine and APU) must be selected to OFF
then ON to reset the system.

Revision 0.4 FOR TRAINING PURPOSES ONLY 36-51


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
36 PNEUMATICS

Centralized Diagnostic System (CDS) Crew Report


Refer to: No.1 BLEED HOT light came on during climb.
Bleed No.1 remained in OFF position for the
•• Figure 36-36. ARCDU, CDS (1 of 2). remainder of the flight. What troubleshooting
steps will you take?
•• Figure 36-37. ARCDU, CDS (2 of 2).

The CDS lets aircraft maintenance personnel:

•• Read malfunction reports from last or


previous flight legs
•• Read the part number of the software for
the left and right channels of the ECS
•• Perform fault isolation using the data
displayed on pages 6 and 7.

As well, refer to chapter 21 Air Conditioning


CDS as both systems share the same ECS ECU.

CDS

< AVIONICS

< OTHER SYSTEMS

<AVIONIC DATA

ECSPRESENT
ECS PRESENT FLT
FLT LL CH 1/7
CH 1/7
OTHER SYSTEM 1/2

< EMU ANTI-SKID > 4002


XXXX- -ECU
ECUDIG
DIGCH
CH11
XXXX - L NAPRSOV
XXXX - APU DIFF PR
< FCS ICE PROTECTION > XXXX - FD TSOV
XXXX - FD MAN REF POT
XXXX - FD ACM
< ECS APU > XXXX - ECU ANLG CH 1
XXXX - L HP BLD SW
XXXX - COMP TMP MISCMP
< TMCU 1 TMCU 2 > XXXX - SEC OLT MISCMP
XXXX - FD CMP OLT TMP
XXXX - FD MAN OLT TMP
I I

Figure 36-36. ARCDU, CDS (1 of 2)

36-52 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

36 PNEUMATICS
/7
ECS
ECSPRESENT FLTRRCH
PRESENT FLT CH 2/7 ECS SW PART NUMBER
XXXX - ECU DIG CH 2 CHANNEL PART NUMBER
XXXX - R NAPRSOV 22 -
XXXX - APU DIFF PR
XXXX - CAB ACM CHANNEL 2 PART NUMBER
NO FAULTS
XXXX - CAB LOGGED
OLT MISCMP 22 -
XXXX - CAB TSOV
XXXX - ECU ANLG CH 2
XXXX - R HP BLD SW
XXXX - COMP TMP MISCMP
XXXX - SEC OLT MISCMP
XXXX - CAB CMP OLT TMP
XXXX - CAB MAN OLT TMP
I I

ECS
ECSFLT
FLTHISTOR L CH
HISTOR L CH /7
/7 ECS FLIGHT DATA L CH /7

XXXX
2 -- ECU
ECU DIG CH R L A R2L AA R L C
XXXX
2 -- LL NAPRSO
NAPRSOV
V A L A
F A L EB P L2D 2
P2L D D L
XXXX - APU
APU DIFF
DIFF PR
R
P 2
S S S2L S L
XXXX - FD TSOV
T L T2L T L
XXXX - FD MAN REF POT T S T L T L
XXXX - FD ACM 2 PR 7 PR2 PR 7
XXXX - ECU ANLG CH PR I LE I2LA FF
XXXX - L HP BLD SW LC 2 I LE I L 77
XXXX - COMP TMP MISCMP LC F 7LFFFF I LFFFB
XXXX - SEC OLT MISCMP 2 LFF 7 B L B2L
XXXX - FD CMP OLT TMP OLD B L B L B L
XXXX - FD MAN OLT TMP OLD
I I

ECS
ECSFLT
FLTHISTOR
HISTOR R CH
R CH /7/7 ECS FLIGHT DATA R CH 7/7

XXXX -- ECU
ECUDIG
DIGCH
CH22 R R C
C R2R AA R R B
XXXX -- R
R NAPRSOV
NAPRSOV 2 A R AA A R P R F2
XXXX - APU DIFF PR P2R2F 2 D D R
XXXX - CAB ACM 2 S S S2R S R
XXXX - CAB OLT MISCMP T R T2R T R
XXXX - CAB TSOV T S T R T R
XXXX - ECU ANLG CH 2 PR 7 7 PR2 PR C
XXXX - R HP BLD SW PR I RE I2RA FF
RE 2 I R D I R 77
XXXX - COMP TMP MISCMP
R B 7RFFFF I RFFF
XXXX - SEC OLT MISCMP OLD
RFF B R B2R
XXXX - CAB CMP OLT TMP OLD
XXXX - CAB MAN OLT TMP OLD B R B R B R

I I

Figure 36-37. ARCDU, CDS (2 of 2)

FOR TRAINING PURPOSES ONLY 36-53


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
36 PNEUMATICS

36-00-00 SPECIAL TOOL & TEST EQUIPMENT


•• GSB2111004 Kit - Fluidized Bath
•• 500 or equivalent Temperature Bath
•• Commercially Available Thermometer (capable of an accuracy of ± 0.9°F (± 0.5°C), or
better)
•• Keithley 2700 or equivalent Multimeter/Data Acquisition (Temperature and Resistance
Measuring) System
•• GSB2400001 Multimeter - Hand Held
•• Commercially available Air Pressure Regulator (0 - 125 psi) (0 - 861.85 kPa)

36-00-00 MAINTENANCE PRACTICES


Refer to the Bombardier AMM PSM 1-84-2 for details on these maintenance procedures:

•• AMM 36-11-31-000-801 Removal of the P2.2 Shutoff Valve


•• AMM 36-11-31-400-801 Installation of the P2.2 Shutoff Valve
•• AMM 36-11-09-160-801 Cleaning the High Pressure Shutoff Valve Filter
•• AMM 36-11-19-160-801 Cleaning of the Nacelle Shutoff Valve Filter
•• AMM 36-11-31-160-801 Cleaning of the P2.2 Shutoff Valve Filter
•• AMM 45-00-21-742-801 R
 etrieval of Data from the Central Diagnostic System (CDS) −
Environmental Control System (ECS)
•• AMM 36-11-00-710-801 O
 perational Check of the Bleed Air Nacelle Shut−Off Valve (this
task incorporates 215200–204) MRB#361100–203)
•• AMM 36-11-00-710-802 Operational Test of the Bleed Air System
•• AMM 36-11-00-720-803 F
 unctional Check of the Wing Bleed Leak Detection Switches
(MRB#361100−209)
•• AMM 36-11-16-720-801 F
 unctional Check of the Bleed Air Over Temperature Switch
(CMR#361100−107)
•• AMM 36-11-16-720-802 F
 unctional Check of the Resistance Temperature Device (RTD)
Sensor (CMR#361100−110)
•• AMM 36-11-36-720-801 F
 unctional Check of the Bleed Air Overpressure Switch
(CMR#361100−106)

36-54 FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

CHAPTER 21
AIR CONDITIONING
CONTENTS
Page
21-00-00 AIR CONDITIONING................................................................................. 21-1

21  AIR CONDITIONING


Introduction......................................................................................................... 21-1
General................................................................................................................ 21-2
21-51-00 AIR CONDITIONING PACK....................................................................... 21-7
General................................................................................................................ 21-7
System Description.............................................................................................. 21-9
Component Description...................................................................................... 21-11
Heat-Dual Exchanger.................................................................................. 21-11
Condenser, Reheater and Mixer................................................................... 21-12
Water Collector........................................................................................... 21-13
Spray Nozzle............................................................................................... 21-15
Air Cycle Machine...................................................................................... 21-17
Fan Inlet Diffuser Housing.......................................................................... 21-18
Pack Bypass Valve....................................................................................... 21-19
Turbine Shut-off Valve................................................................................ 21-20
Temperature Reduction Shut-off Valve........................................................ 21-21
Temperature Reduction Valve Switch.......................................................... 21-22
Compressor Outlet Temperature Switch....................................................... 21-23
Compressor Outlet Temperature Sensors..................................................... 21-24
Secondary Heat Exchanger Outlet Temperature Sensor............................... 21-25
Air Conditioning Pack Struts and Air Conditioning Pack Mounts................ 21-26
Controls and Indications.................................................................................... 21-27

Revision 0.4 FOR TRAINING PURPOSES ONLY 21-i


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Page
Packs Control Switches............................................................................... 21-27
Operation........................................................................................................... 21-29
Normal System Operation........................................................................... 21-29
Recirculation Fan........................................................................................ 21-33
21  AIR CONDITIONING

Recirculation Fan Filter Removal................................................................ 21-35


Recirculation Filter..................................................................................... 21-36
21-52-00 FLOW CONTROL SYSTEM..................................................................... 21-37
Introduction....................................................................................................... 21-37
System Description............................................................................................ 21-37
Component Description...................................................................................... 21-39
Pack Flow Control and Shut-off Valve......................................................... 21-39
Operational Check of the PFCSOV.............................................................. 21-39
Absolute Pressure Sensor............................................................................ 21-40
Pack Inlet Temperature Sensor.................................................................... 21-41
Controls and Indications.................................................................................... 21-43
Packs Control Switches............................................................................... 21-43
Operation........................................................................................................... 21-45
Normal System Operation........................................................................... 21-45
21-61-00 TEMPERATURE CONTROL AND INDICATION..................................... 21-47
General.............................................................................................................. 21-47
System Description............................................................................................ 21-49
Auto Mode.................................................................................................. 21-49
Manual Mode.............................................................................................. 21-50
Component Description...................................................................................... 21-51
Environmental Control System Electronic Control Unit (ECS ECU)........... 21-51

21-ii FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Page
Zone Supply Indication Sensors.................................................................. 21-53
Zone Supply Temperature Sensors............................................................... 21-53
Zone Supply Overtemperature Switches...................................................... 21-53
Temperature Sensors................................................................................... 21-53

21  AIR CONDITIONING


Cabin Zone Temperature Sensors................................................................ 21-54
Flight Compartment Zone Temperature Sensor............................................ 21-55
Controls and Indications.................................................................................... 21-57
Temperature Control and Indication - Air Conditioning Control Panel........ 21-57
Interfaces.................................................................................................... 21-57
Operation........................................................................................................... 21-61
Normal System Operation........................................................................... 21-61
Temperature Control System Operational Check......................................... 21-64
Crew Report................................................................................................ 21-64
21-20-00 AIR DISTRIBUTION................................................................................. 21-67
Introduction....................................................................................................... 21-67
General.............................................................................................................. 21-67
System Description............................................................................................ 21-67
21-21-00 FLIGHT COMPARTMENT AIR DISTRIBUTION..................................... 21-67
Introduction....................................................................................................... 21-67
General.............................................................................................................. 21-67
System Description............................................................................................ 21-67
Component Description...................................................................................... 21-68
Flight Compartment Supply Ducts.............................................................. 21-68
Flight Compartment Distribution Ducts...................................................... 21-68
Operation........................................................................................................... 21-69

Revision 0.4 FOR TRAINING PURPOSES ONLY 21-iii


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Page
Fault Diagnostics................................................................................................ 21-71
Fault Scenario............................................................................................. 21-71
21-22-00 CABIN AND BAGGAGE AIR DISTRIBUTION........................................ 21-72
Introduction....................................................................................................... 21-72
21  AIR CONDITIONING

General.............................................................................................................. 21-72
System Description............................................................................................ 21-72
Component Description...................................................................................... 21-73
Cabin Supply Ducts..................................................................................... 21-73
Distribution Damper........................................................................................... 21-75
Distribution-Cabin Ducts............................................................................ 21-76
Splitter Duct - Distribution.......................................................................... 21-79
Aft Baggage Compartment Vent Valves....................................................... 21-81
Operation........................................................................................................... 21-83
Normal System Operation........................................................................... 21-83
21-23-00 GROUND CONNECTION......................................................................... 21-85
Introduction....................................................................................................... 21-85
General.............................................................................................................. 21-85
Component Description...................................................................................... 21-85
Ground Connection..................................................................................... 21-85
21-24-00 RAM AIR SYSTEM................................................................................... 21-86
Introduction....................................................................................................... 21-86
System Description............................................................................................ 21-86
Ram Air Check Valve.................................................................................. 21-88
Ram Air Ducts............................................................................................ 21-88
Operation........................................................................................................... 21-89

21-iv FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Page
Normal Operation....................................................................................... 21-89
No Pack Operation...................................................................................... 21-89
Ground Operation....................................................................................... 21-89
21-25-00 AVIONICS COOLING............................................................................... 21-91

21  AIR CONDITIONING


Introduction....................................................................................................... 21-91
General.............................................................................................................. 21-91
System Description............................................................................................ 21-92
Component Description...................................................................................... 21-93
Avionic Cooling Fans.................................................................................. 21-93
Zone Temperature Switches......................................................................... 21-95
Avionics and LCD Cooling System Ducts................................................... 21-97
Display Unit Filter Maintenance Practices................................................... 21-97
Avionics Cooling Fans Operational Check................................................... 21-99
Controls and Indications..................................................................................21-101
Interfaces..................................................................................................21-101
Operation.........................................................................................................21-103
Normal System Operation.........................................................................21-103
Crew Reports............................................................................................21-103
Fault Diagnostics.......................................................................................21-103
Central Diagnostics System.......................................................................21-104
The Fault Isolation Manual (FIM).............................................................21-107
Fault Isolation Process..............................................................................21-107
Fault Tables...............................................................................................21-107
Aircraft Diagnostics Solutions..................................................................21-107
Bombardier’s ECS HEX Decoder..............................................................21-113

Revision 0.4 FOR TRAINING PURPOSES ONLY 21-v


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Page
21-31-00 PRESSURIZATION CONTROL..............................................................21-121
Introduction.....................................................................................................21-121
General............................................................................................................21-121
System Description..........................................................................................21-123
21  AIR CONDITIONING

Component Description....................................................................................21-126
CABIN PRESSURE Control Panel............................................................21-126
Cabin Pressure Controller.........................................................................21-127
Cabin Indication Module (CIM)................................................................21-128
Outflow Valve...........................................................................................21-129
Forward Safety Valve................................................................................21-131
Forward Safety Valve Selector..................................................................21-132
Aft Safety Valve, Air Jet Pump & Safety Valve Filter................................21-133
Controls and Indications..................................................................................21-135
Cabin Pressurization Control Panel (CPCP)..............................................21-135
Cabin Indication Module (CIM)................................................................21-137
Interfaces..................................................................................................21-137
Operation.........................................................................................................21-137
Normal System Operation.........................................................................21-137
Pressure Dump Mode................................................................................21-143
Maintenance Practices...............................................................................21-143
Emergency Mode / Smoke Removal..........................................................21-145
Maintenance Consideration..............................................................................21-149
System Limitations...................................................................................21-149
Maintenance Troubleshooting....................................................................21-149
21-00-00 SPECIAL TOOL & TEST EQUIPMENT..................................................21-150
21-00-00 MAINTENANCE PRACTICES................................................................21-150

21-vi FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

ILLUSTRATIONS
Figure Title Page
21-1 ECS Simplified Block Diagram.................................................................21-2

21-2 ECS Detail Block Diagram........................................................................21-3

21  AIR CONDITIONING


21-3 Air Conditioning System Control Panels...................................................21-4

21-4 Air Conditioning Pack Air Flow................................................................21-6

21-5 ECS Detail Block Diagram........................................................................21-8

21-6 Air Conditioning Pack Schematic............................................................21-10

21-7 Dual Heat Exchanger...............................................................................21-11

21-8 Condenser, Reheater and Mixer...............................................................21-12

21-9 Water Collector........................................................................................21-13

21-10 Spray Nozzle...........................................................................................21-14

21-11 Air Cycle Machine Synoptic....................................................................21-16

21-12 Air Cycle Machine .................................................................................21-17

21-13 Fan Inlet Diffuser Housing.......................................................................21-18

21-14 Pack Bypass Valve...................................................................................21-19

21-15 Turbine Shut-Off Valve............................................................................21-20

21-16 Temperature Reduction Shut-off Valve.....................................................21-21

21-17 Temperature Reduction Valve Switch.......................................................21-22

21-18 Compressor Outlet Temperature Switch...................................................21-23

21-19 Compressor Outlet Temperature Sensors..................................................21-24

21-20 Secondary Heat Exchanger Outlet Temperature Sensor............................21-25

21-21 Air Conditioning Support System............................................................21-26

FOR TRAINING PURPOSES ONLY 21-vii


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Figure Title Page


21-22 Air Conditioning Control Panel - Pack Control Switches.........................21-27

21-23 Air Conditioning Pack.............................................................................21-28

21-24 Recirculation Fan Synoptic......................................................................21-32

21-25
21  AIR CONDITIONING

Recirculation Fan.....................................................................................21-33

21-26 Recirculation Fan Filter Removal.............................................................21-34

21-28 Recirculation Filter Synoptic...................................................................21-36

21-27 Recirculation Filter..................................................................................21-36

21-29 Flow Control System...............................................................................21-37

21-30 Pack Flow Control and Shut-off Valve Synoptic.......................................21-38

21-31 
Pack Flow Control and Shut-off Valve.....................................................21-39

21-32 Absolute Pressure Sensor.........................................................................21-40

21-33 Pack Inlet Temperature Sensor.................................................................21-41

21-34 Pack Control Switches.............................................................................21-42

21-35 ECS Flow Control System.......................................................................21-44

21-36 Temperature Control and Indication Block Diagram................................21-46

21-37 Electronic Control Unit Block Diagram - Air Conditioning.....................21-48

21-38 Maintenance Panel ECS Auto Fail...........................................................21-50

21-39 Electronic Control Unit (ECS ECU)........................................................21-51

21-40 Air Conditioning Control Panel...............................................................21-52

21-41 Zone Supply Temperature Sensors and Switches......................................21-52

21-43 Cabin Zone Temperature Sensor and Indication Sensor Synoptic.............21-54

21-42 Cabin Zone Sensors.................................................................................21-54

21-viii FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Figure Title Page


21-44 Flight Compartment Zone Temperature Sensor........................................21-55

21-45 Air Conditioning Control Panel - Detail..................................................21-56

21-46 Flight Attendant’s Panel - Cabin Temperature Control..............................21-56

21-47

21  AIR CONDITIONING


ECS Interfaces.........................................................................................21-58

21-48 Temperature Control Electrical Schematic...............................................21-60

21-49 Temperature Control and Indication Electrical Schematic........................21-62

21-50 General Air Distribution..........................................................................21-66

21-51 Flight Compartment Supply Ducts...........................................................21-68

21-52 Flight Compartment Ducting...................................................................21-69

21-53 Flight Compartment Duct Hot Caution Light...........................................21-70

21-54 Flight Compartment Duct Hot Schematic................................................21-71

21-55 Cabin and Baggage Air Distributions.......................................................21-72

21-56 Cabin Supply Ducts.................................................................................21-73

21-57 Distribution Damper Synoptic.................................................................21-74

21-58 Distribution Damper................................................................................21-75

21-59 Distribution Cabin Ducts (1 of 2)............................................................21-76

21-60 Distribution Cabin Ducts (2 of 2)............................................................21-77

21-61 Splitter Duct - Distribution......................................................................21-78

21-62 Aft Baggage Vent Valves..........................................................................21-80

21-63 Cabin Air Distribution Electrical Schematic............................................21-82

21-64 Ground Connection Check Valve and Duct..............................................21-84

21-65 Ground Connection - Detail.....................................................................21-85

Revision 0.4 FOR TRAINING PURPOSES ONLY 21-ix


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Figure Title Page


21-66 RAM Air System.....................................................................................21-86

21-67 RAM Inlet Check Valve...........................................................................21-87

21-68 Emergency Ram Air Check Valve and Ducts............................................21-88

21-69
21  AIR CONDITIONING

Emergency Operation..............................................................................21-89

21-70 Avionics Equipment and Display Unit Cooling System Ducts..................21-90

21-71 Avionics and LCD Cooling System..........................................................21-92

21-72 Cooling Fans............................................................................................21-93

21-73 Zone Temperature Switches.....................................................................21-94

21-74 Avionics and LCD Cooling System Ducts................................................21-96

21-75 Front Fuselage LCD Cooling Filters........................................................21-98

21-76 Avionics Cooling Fans Malfunctions Indications /Advisory Message.... 21-100

21-77 Avionics Cooling Normal Operation (Post Modsum)............................ 21-102

21-78 ECSECU - Present Faults of the Left Channel...................................... 21-104

21-79 ECSECU - Present Faults of the Right Channel.................................... 21-104

21-80 Software Version on Both Channels of the ECSECU............................ 21-105

21-81 Diagnostic (Left) and Hexidecimal (Right) Data Display ..................... 21-105

21-82 Bombardier Navigator - FIM................................................................ 21-106

21-83 Aircraft Diagnostic Solutions............................................................... 21-108

21-84 ADS Session via Images....................................................................... 21-109

21-85 ADS Session via Keywords................................................................... 21-110

21-86 ADS Session via ATA........................................................................... 21-111

21-87 Enter Hex Tab Screen........................................................................... 21-112

21-x FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Figure Title Page


21-88 Pack Page Tab Screen........................................................................... 21-114

21-89 Control Panel Screen............................................................................ 21-115

21-90 Bleeds Page Tab Screen........................................................................ 21-116

21-91 Fault Codes Tab Screen......................................................................... 21-117

21  AIR CONDITIONING


21-92 Hex List Tab Screen.............................................................................. 21-118

21-93 Components Tab Screen........................................................................ 21-119

21-94 Fuselage Pressurized Areas................................................................... 21-120

21-95 Pressurization Control Synoptic............................................................ 21-122

21-96 Typical Flight Profile............................................................................ 21-123

21-97 Pressurization Synoptic........................................................................ 21-124

21-98 CABIN PRESSURE Control Panel (CPCP).......................................... 21-126

21-99 Cabin Pressure Controller (CPC).......................................................... 21-127

21-100 Cabin Indication Module (CIM)............................................................ 21-128

21-102 Outflow Valve Synoptic........................................................................ 21-129

21-101 Aft Outflow Valve................................................................................. 21-129

21-103 Forward Safety Valve ........................................................................... 21-130

21-104 Forward Safety Valve Synoptic............................................................. 21-130

21-105 Forward Safety Valve Selector.............................................................. 21-132

21-106 Aft Safety Valve.................................................................................... 21-133

21-107 Cabin Pressurization Control Panel (CPCP).......................................... 21-134

21-108 Pressurization Indicator Panel............................................................... 21-136

21-109 CPCS Diagram..................................................................................... 21-140

FOR TRAINING PURPOSES ONLY 21-xi


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Page

21-110 CPCS - Electrical Schematic................................................................. 21-142

21-111 Forward Safety Valve - Detail............................................................... 21-144

21-112 Forward Safety Valve Operation............................................................ 21-146


21  AIR CONDITIONING

21-113 CDS Other System Screen.................................................................... 21-148

21-114 CDS CPCS Failure Reporting Screen.................................................... 21-148

21-xii FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

CHAPTER 21
AIR CONDITIONING

21  AIR CONDITIONING


21-00-00 AIR CONDITIONING
INTRODUCTION
The air conditioning system supplies the flight compartment and cabin with conditioned
air to ensure passenger and crew comfort.

FOR TRAINING PURPOSES ONLY 21-1


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

GENERAL
Refer to:

•• Figure 21-1. ECS Simplified Block


Diagram.
•• Figure 21-2. ECS Detail Block Diagram.
•• Figure 21-3. Air Conditioning System
21  AIR CONDITIONING

Control Panels.

The air conditioning system has these subsystems:

•• Flow Control
•• Temperature Control
•• Pressurization Control
•• Indications.

ENGINE #2

CABIN AND FLIGHT


AMBIENT AIR

AMBIENT AIR
AIR CONDITIONING COMPARTMENT
TEMPERATURE PRESSURIZATION
PACK AND FLOW
CONTROL AND AIR SYSTEM
CONTROL SYSTEM
DISTRIBUTION
SYSTEMS

APU

ATA 36 - PNEUMATICS ATA 21 - AIR CONDITIONING

Figure 21-1.  ECS Simplified Block Diagram

21-2 FOR TRAINING PURPOSES ONLY


PACK BYPASS
VALVE

COMPRESSOR
ACM OUTLET
COMPRESSOR TEMPERATURE SECONDARY
TEMPERATURE
SWITCH HX OUTLET
REDUCTION
VALVE (212°C) TEMPERATURE
SENSOR
COMPRESSOR COMPRESSOR (BIT TO ECU)
PACK ACM
INLET CHECK OUTLET TURBINE
INLET
VALVE TEMPERATURE

DASH 8 Q400
PRESSURE
SENSOR
SENSOR
FROM PACK FLOW PRIMARY SECONDARY
REHEATER CONDENSER TURBINE
PNEUMATIC CONTROL SOV HEAT HEAT
SOV
SYSTEM EXCHANGER EXCHANGER
COMPRESSOR
PACK INLET COMPRESSOR OUTLET SPRAY WATER WATER
REHEATER
TEMPERATURE INLET CHECK TEMPERATURE NOZZLE COLLECTOR
FOR TRAINING PURPOSES ONLY

SENSOR VALVE SENSOR


TEMPERATURE
(OPENS (193°C REDUCES
REDUCTION TURBINE
TEMPERATURE FLOW THRU FCSOV,
TEMPERATURE SOV
REDUCTION 212°C CLOSES
SWITCH

MAINTENANCE TRAINING MANUAL


VALVE) ACM TURBINE SOV)
(293°C ONLY BIT
COMPRESSOR
TO ECU)
ACM
TURBINE
PACK BYPASS
NOTE: FCV VALVE
Regulates Flow When:
1. APU - Operation
2. Nacelle Valve Failure

ZONE
GROUND ZONE SUPPLY ZONE SUPPLY INDICATION
CHECK SUPPLY
TEMPERATURE OVERTEMPERATURE TEMPERATURE
VALVE SWITCH (88°C) SENSOR
SENSOR

FLIGHT COMPART. ZONE


FLIGHT DECK TEMPERATURE
SENSOR
RECIRC/MIXER

DISTRIBUTION CABIN ZONE


NOISE TREATMENT
DAMPER UPPER CABIN TEMPERATURE
ZONE ZONE ZONE DUCT
VALVE SENSOR
SUPPLY SUPPLY SUPPLY INDICATION
RECIRC FAN TEMPERATURE OVERTEMPERATURE TEMPERATURE
SENSOR SWITCH SENSOR
(88°C)
CABIN TEMP.
LOWER CABIN INDICATION
RECIRC INLET SENSOR
RECIRCULATION FILTER
21-3

Figure 21-2.  ECS Detail Block Diagram

21  AIR CONDITIONING


21-4 21  AIR CONDITIONING

OVERHEAD CONSOLE

DASH 8 Q400
FOR TRAINING PURPOSES ONLY

MAINTENANCE TRAINING MANUAL


Air Conditioning Control Panel

Cabin Indication Module Cabin Pressurization Control

Figure 21-3.  Air Conditioning System Control Panels


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

21  AIR CONDITIONING


PAGE INTENTIONALLY LEFT BLANK

FOR TRAINING PURPOSES ONLY 21-5


21-6 21  AIR CONDITIONING

fsb52a01.cgm
Ram Air Emergency
W

AIR
Exhaust Ram Air
FLO
AIR

FL

AIRFLOW
Ram Air

OW
AIRFLOW
Engine Bleed Air APU Bleed Air

DASH 8 Q400
W
FLO
AIR
OW
FL
AIR
Ram Air Exhaust
FOR TRAINING PURPOSES ONLY

NOTE
Left ACM removed for clarity.

MAINTENANCE TRAINING MANUAL


Conditioned Air Supply

OW Recirculated Air
FL
AIR
OW
FL
AIR

Figure 21-4.  Air Conditioning Pack Air Flow


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

21-51-00 AIR •• Air conditioning pack ducts

CONDITIONING PACK •• Air conditioning pack struts


•• Air conditioning pack mounts
GENERAL •• Temperature reduction valve
•• Overtemperature switch compressor
Refer to Figure 21-4. Air Conditioning Pack
Air Flow. •• Outlet temperature sensor compressor and

21  AIR CONDITIONING


•• Secondary heat exchanger sensor outlet
The air conditioning pack is part of the temperature.
Environmental Control System (ECS). It
uses bleed air from the engines or APU
to supply conditioned air to the cabin and
flight compartment.

The system responds to flight crew commands


and compartment temperature controls to
supply a comfortable temperature environment
for passengers and crew.

Two Air Cycle Machines (ACM), with one


dual heat exchanger located in the aft fuselage,
cool the bleed air coming from the two engines.
This configuration provides the redundancy of
two packs while allowing access to a much
larger dual heat exchanger during operation
with a single ACM.

The air conditioning pack has the following


components:

•• Heat-dual exchanger
•• Condenser/reheater/mixer
•• Spray nozzles
•• Water collector
•• Air cycle machine
•• Fan inlet diffuser housing
•• Pack bypass valve
•• Compressor inlet check valve
•• Turbine shut-off valve
•• Fan bypass check valve
•• Ram outlet check valve
•• Ram inlet check valve
•• Temperature reduction shut-off valve

FOR TRAINING PURPOSES ONLY 21-7


21-8 21  AIR CONDITIONING

PACK BYPASS
VALVE

COMPRESSOR
ACM OUTLET
COMPRESSOR TEMPERATURE SECONDARY
TEMPERATURE
SWITCH HX OUTLET
REDUCTION
VALVE (212°C) TEMPERATURE

DASH 8 Q400
SENSOR
COMPRESSOR COMPRESSOR (BIT TO ECU)
PACK ACM
INLET CHECK OUTLET TURBINE
INLET
VALVE TEMPERATURE
PRESSURE
SENSOR
SENSOR
FROM PACK FLOW PRIMARY SECONDARY
REHEATER CONDENSER TURBINE
PNEUMATIC CONTROL SOV HEAT HEAT
SOV
SYSTEM EXCHANGER EXCHANGER
FOR TRAINING PURPOSES ONLY

COMPRESSOR
PACK INLET COMPRESSOR OUTLET SPRAY WATER WATER
REHEATER
TEMPERATURE INLET CHECK TEMPERATURE NOZZLE COLLECTOR
SENSOR VALVE SENSOR
TEMPERATURE

MAINTENANCE TRAINING MANUAL


(OPENS (193°C REDUCES
REDUCTION TURBINE
TEMPERATURE FLOW THRU FCSOV,
TEMPERATURE SOV
REDUCTION 212°C CLOSES
SWITCH
VALVE) ACM TURBINE SOV)
(293°C ONLY BIT
COMPRESSOR
TO ECU)
ACM
TURBINE
PACK BYPASS
NOTE: FCV VALVE
Regulates Flow When:
1. APU - Operation
2. Nacelle Valve Failure

ZONE
GROUND ZONE SUPPLY ZONE SUPPLY INDICATION
CHECK SUPPLY
TEMPERATURE OVERTEMPERATURE TEMPERATURE
VALVE SWITCH (88°C) SENSOR
SENSOR

FLIGHT COMPART. ZONE


FLIGHT DECK TEMPERATURE
SENSOR
RECIRC/MIXER

DISTRIBUTION CABIN ZONE


NOISE TREATMENT
DAMPER UPPER CABIN TEMPERATURE
ZONE ZONE ZONE DUCT
VALVE SENSOR
SUPPLY SUPPLY SUPPLY INDICATION
RECIRC FAN TEMPERATURE OVERTEMPERATURE TEMPERATURE
SENSOR SWITCH SENSOR
(88°C)
CABIN TEMP.
LOWER CABIN INDICATION
RECIRC INLET SENSOR
RECIRCULATION FILTER

Figure 21-5.  ECS Detail Block Diagram


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

SYSTEM DESCRIPTION The temperature switch of the temperature


reduction valve sends a signal to the ECU that
Refer to: is compared with the signal from the pack inlet
temperature sensor.
•• Figure 21-5. ECS Detail Block Diagram.
The ECU then determines if the temperature
•• Figure 21-6. Air Conditioning Pack reduction valve is operating correctly.
Schematic.
The compressor outlet overtemperature sensor

21  AIR CONDITIONING


The ECS Electronic Control Unit (ECSECU) supplies a signal to reduce the pack flow if the
monitors and controls the operation of the air temperature in the compressor is too high.
conditioning packs.
The compressor outlet overtemperature
The ECU has input from the selector switches switch turns the ACM off if the compressor
on the AIR CONDITIONING control panel temperature is too high. The switch also brings
and from the sensors and switches located on a PACK HOT caution light after a time
throughout the system. delay. The PFCSOV will be closed if the
temperature remains high.
First the air passes through the primary stage of
the heat exchange. The ACM then compresses The secondary heat exchanger outlet
the air and sends the warm compressed air to the temperature sensor senses the temperature at
secondary circuit of the dual heat exchanger for the secondary heat exchanger outlet. It is used
cooling. The air then goes through the condenser to monitor the efficiency of the heat exchanger
section of the condenser/reheater/mixer, where and is used for maintenance only.
water in the air is condensed into droplets.

The cooled air then goes through the water collector


where the water droplets are collected to flow to a
nozzle where it is sprayed against the ram inlet face
of the dual heat exchanger to assist with cooling.

The air continues through the re-heater, where


it is warmed. This relatively warm, compressed
air is then expanded in the turbine section of
the ACM, cooling it to cold air.

The temperature at the pack outlet is modulated


by the pack bypass valves that introduce warm
bleed air into the turbine outlet to mix with the
cold ACM air.

The signals that control the positions of these


valves come from the ECU.

When necessary, the temperature of the bleed


air at the pack inlet is lowered by opening the
temperature reduction valve.

This valve allows cooler air downstream of


the secondary heat exchanger to flow into the
pack inlet.

FOR TRAINING PURPOSES ONLY 21-9


21-10 21  AIR CONDITIONING

RAM AIR
BLEED AIR TO PACK
PRIMARY HX DISCHARGE
COMPRESSOR DISCHARGE
SECONDARY HX DISCHARGE
SECONDARY
HEAT EXCHANGER REHEATER DISCHARGE
TEMPERATURE SENSOR
TEMPERATURE (193¡C TO ECU - USED TO CHECK EFFICIENCY OF HEAT EXCHANGER) TURBINE DISCHARGE
REDUCTION
VALVE RECIRCULATED AIR

DASH 8 Q400
AIR
S CYCLE CONDITIONED AIR
RAM AIR OUTLET MACHINE TURBINE
CHECK VALVES P
SHUTOFF HOT WET
T VALVE AIR GROUND AIR
F (OPTIONAL)
CHECK VALVE C T
FOR TRAINING PURPOSES ONLY

REHEATER

COMPRESSOR
COMPRESSOR T OUTLET
INLET CHECK

MAINTENANCE TRAINING MANUAL


TEMPERATURE
VALVES SENSORS
DUAL HEAT TURBINE
SPRAY
SECONDARY

EXCHANGER RAM SHUTOFF


NOZZLE
PRIMARY

MIXER
RAM INLET VALVE TO CABIN
AIR P T AND FLIGHT
COMPRESSOR OUT COMPARTMENT
OUTLET DISTRIBUTION
TEMPERATURE
SWITCH
(212¡C) CONDENSOR

WATER EMERGENCY
T COLLECTOR RAM AIR
CHECK VALVE
FAN BYPASS
C T
WATER LEGEND
CHECK VALVE
F
RAM AIR OUTLET
C ACM COMPRESSOR
CHECK VALVES
F ACM FAN
BLEED AIR T ACM TURBINE
AIR IN TO ECU CYCLE P
PACK
MACHINE T
BYPASS
VALVE
S SOLENOID VALVE
RECIRCULATION
M FAN P T PNEUMATIC TORQUE
ABSOLUTE PACK INLET P
PACK MOTOR VALVE
BYPASS FROM RECIRCULATION FILTER
PRESSURE TEMPERATURE
SENSOR SENSOR TEMPERATURE
T VALVE TEMPERATURE SWITCH
P REDUCTION VALVE
SWITCH (293 ¡C BIT) T
TEMPERATURE SENSOR
EMERGENCY
PACK FLOW P
RAM AIR
DUAL ELEMENT TEMPERATURE
CONTROL T SENSOR
VALVE NOTE
F
Modulates temperature - P
PRESSURE SENSOR
FLOW CONTROL
SYSTEM
controlled by ECU. F POSITION SWITCH
fsb47a01a.cgm CHECK VALVE

Figure 21-6.  Air Conditioning Pack Schematic


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

COMPONENT DESCRIPTION It provides primary cooling of the pack inlet


air and secondary cooling of the air from the
Heat-Dual Exchanger ACM compressors.

Refer to Figure 21-7. Dual Heat Exchanger. The function of the dual heat exchanger is
to use ram air to cool the engine bleed air to
The dual heat exchanger is an aluminum levels compatible with the ACM and system
plate-and-fin, primary crossflow/secondary performance requirements.
counterflow heat exchanger. It is mounted at

21  AIR CONDITIONING


the top of the air conditioning pack between the
ram air inlet duct and fan inlet diffuser housing.

Ram Air Inlet

FWD

A
B

Ram Air Inlet A ENVIRONMENT CONTROL


SYSTEM PACK

Vibration Isolator
Mount
Reheater Air Outlet

Vibration Isolator
Mount

Y
D AR
CON Compressor
SE Inlet

Bleed Air Y
MAR
Inlet
PRI

Temperature FWD
Reduction Outlet
Handle

Figure 21-7.  Dual Heat Exchanger

FOR TRAINING PURPOSES ONLY 21-11


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Condenser, Reheater and Mixer The condenser, reheater and mixer is a


crossflow plate and fin, aluminum heat
Refer to Figure 21-8. Condenser, Reheater and exchanger. It has three air circuits as follows:
Mixer.
•• The condenser condenses the water out
The condenser, reheater and mixer, located at of the cabin supply air prior to entering
the bottom of the air conditioning pack, is a the turbines
dual-turbine single recirculation inlet with two
•• The reheater function is to raise the
condenser outlets.
21  AIR CONDITIONING

temperature of the air entering the turbine


•• The mixer combines recirculated air
from the passenger compartment and air
from the two turbine exit ducts.

Mixer Inlet
from Recirc Fan

From AC-Turbine Recirculation Fan

Mixer Inlet
VIEW LOOKING STARBOARD from ACT

Reheater Outlets Mixer


(To Turbine SOV’s)

Reheater

Condenser Inlet

From Secondary
Heat Exchanger

Mixer Outlet

C
Mixer Out W/

Figure 21-8.  Condenser, Reheater and Mixer

21-12 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Water Collector
Refer to Figure 21-9. Water Collector.

The water collector, installed on the left side of


the condenser, removes water from the bleed air.

The water collector has swirl vanes that use


centrifugal action to push the condensed water

21  AIR CONDITIONING


to its inside walls.

The water goes out through a tube to the spray


nozzle. A small overflow provides an outlet for
excess water.

A CONDENSER/REHEATER/MIXER

VIEW LOOKING STARBOARD

Figure 21-9.  Water Collector

FOR TRAINING PURPOSES ONLY 21-13


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

A AIR CONDITIONING PACK

Figure 21-10.  Spray Nozzle

21-14 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Spray Nozzle NOTES


Refer to Figure 21-10. Spray Nozzle.

The spray nozzle, installed on the top left side


of the ram air header duct, sprays the moisture
that has been removed onto the secondary heat
exchanger, thereby increasing its efficiency.

21  AIR CONDITIONING

FOR TRAINING PURPOSES ONLY 21-15


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

FWD

Fan Inlet Fan Outlet


B

A AIR CONDITIONING PACK

Vibration
Isolator Mount Turbine Inlet (Inlet (Behind)

NOTE
FWD Left side shown.
Pack Bypass Inlet Right side similar.

Turbine Outlet

Figure 21-11.  Air Cycle Machine Synoptic

21-16 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Air Cycle Machine


Refer to:

•• Figure 21-11. Air Cycle Machine


Synoptic.
•• Figure 21-12. Air Cycle Machine.

21  AIR CONDITIONING


Two ACMs are located below the fan inlet diffuser
housing. Each has a vibration isolator mount to
support and locate the lower part of the pack.

The ACM is a three-wheeled air bearing device


that provides cooling of the warm bleed air.

There are three rotating parts in each ACM:


Figure 21-12.  Air Cycle Machine
•• Compressor
•• Turbine
•• Fan.

Revision 0.4 FOR TRAINING PURPOSES ONLY 21-17


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Fan Inlet Diffuser Housing


Refer to Figure 21-13. Fan Inlet Diffuser
Housing.

The fan inlet diffuser housing, located in the


air conditioning pack between the dual heat
exchanger outlet and the ACM fans, ducts the
ram flow from the dual heat exchanger cold
21  AIR CONDITIONING

side outlet to the fan inlets.

The housing has a common duct used for cooling


airflow from the dual heat exchanger to the
ACM fans and to the ram air exhaust outlets.

A AIR CONDITIONING PACK


SUBASSEMBLY

Fan Bypass Outlet


VIEW LOOKING FORWARD Ram Air Inlet from Dual
Heat Exchanger

Ram Air Exhaust


Outlet

Figure 21-13.  Fan Inlet Diffuser Housing

21-18 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Pack Bypass Valve


Refer to Figure 21-14. Pack Bypass Valve.

The pack (ACM) bypass valves located between


the bleed air inlet and the ACM turbine outlets,
divert the warm air around the ACM and send
it to the cabin and flight compartments.

21  AIR CONDITIONING


Each pack bypass valve is an ECU electrically-
controlled pneumatic valve that consists of:

•• Torque motor
•• Pneumatic actuator
•• Butterfly valve.

Each valve is fitted with a metal wire mesh filter in


the servo air line. The valves also have a locking
pin. When in the locked position, the locking pins
bleed servo air. This action vents and mechanically
locks the valves in the closed position.

VIEW LOOKING FORWARD

Figure 21-14.  Pack Bypass Valve

Revision 0.4 FOR TRAINING PURPOSES ONLY 21-19


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Turbine Shut-off Valve The turbine shut-off valves are ECU


electrically-controlled and pneumatically
Refer to Figure 21-15. Turbine Shut-Off Valve. operated. Each valve consists of:

The turbine shut-off valves, located between •• A torque motor


the condenser/reheater/mixer and the ACM
•• Pneumatic actuator
turbine inlets, control the flow of air to each
ACM turbine. •• Butterfly valve.
21  AIR CONDITIONING

•• The valve has a metal wire mesh filter in


the servo air line and a locking pin that,
when in the locked position, bleeds servo
air to ambient air.

The locking pin mechanically locks the valve


in the closed position.

A
FWD

A ENVIRONMENT CONTROL
SYSTEM PACK

NOTE
Left component shown.
Right component similar.

FWD
B

Figure 21-15.  Turbine Shut-Off Valve

21-20 FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Temperature Reduction Shut-off


Valve
Refer to Figure 21-16. Temperature Reduction
Shut-off Valve.

The temperature reduction shut-off valve,


installed on the aft side of the heat exchanger,
allows cooled secondary heat exchanger

21  AIR CONDITIONING


discharge air to be recirculated to the pack inlet.

The temperature reduction shut-off valve is a


pneumatically actuated, solenoid-controlled
gate type device.

FWD
A VIEW LOOKING FORWARD

Figure 21-16.  Temperature Reduction Shut-off Valve

FOR TRAINING PURPOSES ONLY 21-21


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Temperature Reduction Valve The temperature reduction valve switch is a


thermal switch that opens when the pack inlet
Switch temperature exceeds 560°F (293°C).
Refer to Figure 21-17. Temperature Reduction
Valve Switch. This action signals the ECU to generate a fault
code to the CDS for a temperature reduction
The temperature reduction valve switch, installed valve failure.
on the bleed air inlet ducting on the aft side
of the air conditioning pack, determines if the
21  AIR CONDITIONING

temperature reduction valve has failed to open.

A
B

VIEW LOOKING DOWN


A HEAT EXCHANGER INLET
DUCT ASSEMBLY

Figure 21-17.  Temperature Reduction Valve Switch

21-22 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Compressor Outlet Temperature


Switch
Refer to Figure 21-18. Compressor Outlet
Temperature Switch.

The compressor outlet temperature switch,


mounted in the secondary heat exchanger inlet
duct, monitors air flow temperature entering

21  AIR CONDITIONING


the secondary heat exchanger.

It is a thermal switch that trips when the compressor


outlet temperature exceeds 415°F (212°C).

B
A

A COMPRESSOR OUTLET
DUCT ASSEMBLY
VIEW LOOKING AFT

Figure 21-18.  Compressor Outlet Temperature Switch

FOR TRAINING PURPOSES ONLY 21-23


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Compressor Outlet Temperature


Sensors
Refer to Figure 21-19. Compressor Outlet
Temperature Sensors.

The compressor outlet temperature sensors,


located in the ACM compressor outlet ducting,
monitor the temperature of the air leaving the
21  AIR CONDITIONING

ACM compressors.

VIEW LOOKING LEFT


A

VIEW LOOKING AFT

A COMPRESSOR OUTLET
DUCT ASSEMBLY

Figure 21-19.  Compressor Outlet Temperature Sensors

21-24 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Secondary Heat Exchanger Outlet


Temperature Sensor
Refer to Figure 21-20. Secondary Heat
Exchanger Outlet Temperature Sensor.

The secondary heat exchanger outlet temperature


sensor, installed in the secondary heat exchanger
outlet duct, senses the temperature of the air

21  AIR CONDITIONING


leaving the heat exchanger.

The ECU compares the signal from this


sensor with the signal from the pack inlet
temperature sensor and other inputs. This
action determines whether the dual heat
exchanger is operating efficiently.

A
B

A SECONDARY HEAT EXCHANGER


OUTLET DUCT ASSEMBLY
VIEW LOOKING AFT

Figure 21-20.  Secondary Heat Exchanger Outlet Temperature Sensor

FOR TRAINING PURPOSES ONLY 21-25


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Air Conditioning Pack Struts and The support system has the following components:
Air Conditioning Pack Mounts •• Vibration Isolators (4)
Refer to Figure 21-21. Air Conditioning
•• Muffler Support Struts (4)
Support System.
•• Support Struts (12) and
The mounting straps attach to either side of
•• Pack Support Straps (2).
the fan inlet diffuser housing and the airframe.
21  AIR CONDITIONING

They support the weight of the air conditioning


pack.

Vibration
Isolator
1 Mount

Pack Support Strap

Vibration
Isolator Mount
A

Pack Support Strap

1Vibration
Isolator Mount

Figure 21-21.  Air Conditioning Support System

21-26 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

CONTROLS AND INDICATIONS


Packs Control Switches
Refer to Figure 21-22. Air Conditioning
Control Panel - Pack Control Switches.

The three-position packs control switches are


located on the AIR CONDITIONING control panel.

21  AIR CONDITIONING


•• OFF - Closes related Turbine Shut-off
Valve (TSOV).
•• MAN - ECU temperature control based
on related flight compartment or cabin
rotary switch temperature selection.
•• AUTO - ECU temperature control based
on actual cabin temperature modulates
the pack bypass valve.

AIRCONDITIONING
AIR CONDITIONING
A

OFF OFF

RECIRC
RECIRC 1 BLEED 2

NORM
MIN MAX
OVERHEAD CONSOLE MIN
20 40
60
0
DUCT 80
TEMP CABIN
100 CABIN
BLEED
CAB FC
PACKS CONTROL DUCT DUCT
SWITCHES GAUGE
OFF
MAN
AUTO
PACKS
COOL WARM COOL WARM

F/A
CABIN
TEMP FLT COMP
CABIN CONTROL

Figure 21-22.  Air Conditioning Control Panel - Pack Control Switches

FOR TRAINING PURPOSES ONLY 21-27


21-28 21  AIR CONDITIONING

SECONDARY
HEAT EXCHANGER
TEMPERATURE TEMPERATURE SENSOR
REDUCTION
VALVE
AIR
S CYCLE
MACHINE TURBINE
P
SHUTOFF
T VALVE
FAN BYPASS F GROUND AIR (21-23-00)
CHECK VALVE C T

DASH 8 Q400
REHEATER

COMPRESSOR T
INLET CHECK
VALVES
FOR TRAINING PURPOSES ONLY

DUAL HEAT

SECONDARY
SPRAY TURBINE
EXCHANGER

PRIMARY
NOZZLE RAM SHUTOFF

MIXER
RAM INLET VALVE TO CABIN
AIR P T AND FLIGHT

MAINTENANCE TRAINING MANUAL


OUT COMPARTMENT
COMPRESSOR DISTRIBUTION
OUTLET (21-21-00)
TEMPERATURE (21-22-00)
SWITCH CONDENSER
WATER
T COLLECTOR

FAN BYPASS C T WATER


CHECK VALVE
F LEGEND

C ACM COMPRESSOR
F ACM FAN
BLEED (36-11-00) AIR
AIR IN CYCLE P PACK T ACM TURBINE
MACHINE BYPASS
T VALVE S SOLENOID VALVE
RECIRCULATION
M FAN PNEUMATIC TORQUE
P T
P PACK MOTOR VALVE
ABSOLUTE PACK INLET
BYPASS FROM CABIN
PRESSURE TEMPERATURE T TEMPERATURE SWITCH
VALVE
SENSOR SENSOR TEMPERATURE
P REDUCTION VALVE COMPRESSOR OUTLET
SWITCH T TEMPERATURE SENSOR
EMEREGENCY (21-24-00)
PACK FLOW P RAM AIR DUAL ELEMENT
CONTROL T
TEMPERATURE SENSOR
VALVE F
P
PRESSURE SENSOR
FLOW CONTROL (21-52-00)
SYSTEM F POSITION SWITCH
CHECK VALVE
fsb47a01.cgm

Figure 21-23.  Air Conditioning Pack


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

OPERATION effects of the secondary heat exchanger.

Normal System Operation Each compressor outlet temperature sensor


sends data to the ECS ECU in order to maintain
Refer to Figure 21-23. Air Conditioning Pack. the outlet temperature below 380°F (193°C).
If the temperature reaches 380°F, the ECU
The Packs will modulate the PFCSOV towards the closed
position. If the temperature reaches 210°C
Selection of the BLEED 1 and/or 2 switches (415°F), the ECU closes the TSOV and the

21  AIR CONDITIONING


on the AIR CONDITIONING panel provides bypass valve.
power to the ECS ECU. The ECS ECU
automatically controls the packs airflow After a time delay of 10 seconds, if the
through the modulation of the PFCSOV and temperature is still high, the PFCSOV will be
the selected NFCSOV. commanded closed.
In normal operation the PFCSOV modulates at The cooler air from the ACM turbine enters the
approximately 10% > NFCSOVs’ output. condenser causing the water moisture in the hot
wet air to accumulate and be removed by the
Selection of the PACKS switches to AUTO, water collector.
causes:
The removed water is sent to the secondary
•• ECU monitoring of temperatures, heat exchanger spray nozzle.
pressures, and flow rates and
•• A d j u s t i n g o f t h e p a c k v a l v e s t o After the air passes through the condenser, it is
achieve the selected conditioned air ducted back through the reheater section.
temperatures and flow rates.
The reheater warms the air and vaporizes any
The modulated bleed air flows through the remaining water before it is used to power the
primary heat exchanger. ACM turbines.

The heat exchanger uses ram air to remove heat The turbine SOV controls the bleed air flow
from the bleed air. The primary cooled bleed into the ACM turbine. The energy to power
air is then divided into two air flows. the turbines and the air expansion absorb heat
from the air.
The air flows through one check valve for
each of the two compressors of the ACM. After passing through the turbine, the cold
These compressors increase the temperature discharge air is ducted into the mixer to
and pressure of the bleed air. combine with the recirculation fan air. The
recirculation fan takes air from the cabin. After
The two high pressure air flows are combined the mixer, the air is ducted into the cabin and
into one flow to pass through the secondary flight compartments.
heat exchanger.
The ECU controls two pack bypass valves to
The secondary heat exchanger uses cool ram regulate the temperature of the conditioned
air to remove heat from the ACM compressed air sent to the cabin and flight compartment.
bleed air. These valves can send warm, high pressure
bleed air from the pack inlet to the outputs
The secondary heat exchanger temperature of each ACM turbine. Such action raises the
sensor measures bleed air as it leaves the temperature of the air supplied to the cabin and
secondary heat exchanger. This data is used flight compartments.
by the ECU to determine the effective cooling

FOR TRAINING PURPOSES ONLY 21-29


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Closing the pack bypass valve decreases the air


flow, decreasing the air temperature flowing to
the cabin and flight compartments.
The turbines also drive a fan which sends the
ram air flow through the dual heat exchanger.
This is required when there is no ram air
flow through the dual heat exchanger (During
ground runs).
21  AIR CONDITIONING

When the aircraft is in-flight, the ACM fans


can limit the flow of ram air. During flight the
ram air increases, causing the ram air pressure
to increase.

The increase in pressure opens two bypass


valves in the ram air outlet ducts, allowing
maximum flow of ram air.

21-30 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

21  AIR CONDITIONING


PAGE INTENTIONALLY LEFT BLANK

FOR TRAINING PURPOSES ONLY 21-31


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

VIEW LOOKING LEFT


21  AIR CONDITIONING

RECIRC Fan Switch

RECIRCULATION DUCT

NOTE
Approximately 50% of cabin
air supply is recirculated.

NOTE
Starts at low speed.
Runs at low speed
when only one pack
is operating.
Controlled by switch
and ECU.

OW
FL
AIR
fsc00a01.cgm

Figure 21-24.  Recirculation Fan Synoptic

21-32 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Recirculation Fan
Refer to:

•• Figure 21-24. Recirculation Fan Synoptic.


Synoptic.
•• Figure 21-25. Recirculation Fan..

21  AIR CONDITIONING


The recirculation fan, installed in the recirculation
duct located on the right side of the air
conditioning pack in the aft equipment bay, draws
air from the passenger cabin through a filter
located between the rear wall of the baggage
compartment and the rear pressure bulkhead.

The fan returns this air to the mixing box in the Figure 21-25.  Recirculation Fan
air conditioning pack.

The recirculation ducting contains a check valve


that prevents reverse flow. The recirculation
fan on/off switch on the AIR CONDITIONING
control panel controls the on/off operation of
the recirculation fan. Fan speed is controlled
by the ECS ECU.

FOR TRAINING PURPOSES ONLY 21-33


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

Access panel
251 WZ

Recirculation
Duct

Clamp Filter

VIEW LOOKING AFT

Figure 21-26.  Recirculation Fan Filter Removal

21-34 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Recirculation Fan Filter Removal NOTES


Refer to Figure 21-26. Recirculation Fan Filter
Removal.

NOTE
The recirculation filter can only
be replaced. Used filters should

21  AIR CONDITIONING


be discarded.

Revision 0.4 FOR TRAINING PURPOSES ONLY 21-35


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Recirculation Filter
Refer to:

•• Figure 21-27. Recirculation Filter.


•• Figure 21-28. Recirculation Filter
Synoptic.
21  AIR CONDITIONING

The recirculation HEPA filter is installed on


the aft face of the baggage canted bulkhead and
forward of the aft pressure bulkhead in the aft
baggage compartment.

The recirculation duct coming from the


recirculation fan inlet is connected to the
recirculation filter. The fan inlet is located in Figure 21-27.  Recirculation Filter
the aft equipment bay.

Canted Bulkhead

Recirculation
Filter

Recirculation Duct

Access Panel 251 XZ


A VIEW LOOKING FORWARD

Figure 21-28.  Recirculation Filter Synoptic

21-36 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

21-52-00 FLOW If the left or right side of the bleed air system
is turned off or the APU is supplying the bleed
CONTROL SYSTEM air, the ECU regulates bleed airflow with the
pack flow control and shut-off valve.
INTRODUCTION
The pack inlet pressure and temperature sensor
The ECU regulates the airflow based upon signals are supplied to the ECU. Both digital
temperature and pressure signals. channels of the ECU use these signals to share
control of the pack flow control and shut-off valve.

21  AIR CONDITIONING


SYSTEM DESCRIPTION
During a flight, one digital channel gets full control
Refer to Figure 21-29. Flow Control System. of the pack flow control and shut-off valve (the other
channel gets full control during the next flight).
Pack inlet pressure and temperature sensors,
located upstream of the pack flow control and If the digital channel in control loses power or
shut-off valve, are used in regulating airflow to fails, the other digital channel takes control of
the air conditioning pack. the pack flow control and shut-off valve.

When both engines are operating and supplying The analog backup channels do not control the
bleed air, the ECU keeps the pack flow control pack flow control and shut-off valve.
and shut-off valve open approximately 10%
more than Nacelle Flow Control Shut-off The digital channel modulates the pack flow
Valve (NFCSOV). control and shut-off valve to provide either
minimum, normal, or maximum pack flow.

LEGEND TO AIR
CONDITIONING
P T PNEUMATIC TORQUE MOTOR VALVE PACK
F POSITION SWITCH

DUAL ELEMENT TEMPERATURE SENSOR

P PRESSURE SENSOR

P T F
TORQUE MOTOR OUTPUT

SENSOR INPUT PACK FLOW CONTROL


AND SHUTOFF VALVE
P
SENSOR INPUT

PACK INLET
TEMPERATURE
SENSOR

ECS ELECTRONIC CONTROL UNIT


ABSOLUTE
PRESSURE SENSOR
BLEED AIR
FROM ENGINES
OR APU
fsb48a01.cgm

Figure 21-29.  Flow Control System

FOR TRAINING PURPOSES ONLY 21-37


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

A PFCSOV

A AIR CONDITIONING PACK

Pneumatic Actuator
Valve Closed
Micro Switch

Filter

Torque Motor

Butterfly Valve B

Figure 21-30.  Pack Flow Control and Shut-off Valve Synoptic

21-38 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

COMPONENT DESCRIPTION
Pack Flow Control and
Shut-off Valve
Refer to:

•• Figure 21-30. P
 ack Flow Control and
Shut-off Valve Synoptic.

21  AIR CONDITIONING


•• Figure 21-31. P
 ack Flow Control and
Shut-off Valve.

The pack flow control and shut-off valve is


installed in line with the bleed air supply ducting
on the left aft side of the air conditioning pack.
Figure 21-31.  Pack Flow Control and
This digital controlled shared component is a Shut-off Valve
pneumatically operated, torque motor actuated
butterfly valve. It has a position switch that
signals the ECU.

Operational Check of the PFCSOV


A faulty PFCSOV detected by the left or right
digital channel will cause one or more PACK
FCV faults to appear on the CDS.

Revision 0.4 FOR TRAINING PURPOSES ONLY 21-39


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Absolute Pressure Sensor


Refer to Figure 21-32. Absolute Pressure
Sensor.

The absolute pressure sensor, installed in the


bleed air supply ducting on the left side of the
air conditioning pack, supplies a linear pressure
signal to the ECU.
21  AIR CONDITIONING

It is a dual channel absolute pressure sensor. It


senses the pressure of the bleed air as it flows
into the air conditioning pack.

A
B

A AIR CONDITIONING PACK

Figure 21-32.  Absolute Pressure Sensor

21-40 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Pack Inlet Temperature Sensor


Refer to Figure 21-33. Pack Inlet Temperature
Sensor.

The pack inlet temperature sensor, installed in


the bleed supply ducting on the left side of the
air conditioning pack, supplies two independent
temperature signals to the ECU.

21  AIR CONDITIONING


This sensor is a dual Resistive Temperature
Device (RTD). It senses the temperature of the
bleed air as it flows into the air conditioning pack.

A
B

A AIR CONDITIONING PACK

Figure 21-33.  Pack Inlet Temperature Sensor

FOR TRAINING PURPOSES ONLY 21-41


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

A
21  AIR CONDITIONING

OVERHEAD CONSOLE

AIRCONDITIONING
AIR CONDITIONING

OFF OFF

RECIRC
RECIRC 1 BLEED 2

NORM
MIN MAX
MIN
20 40
60
0
DUCT 80
TEMP CABIN
100 CABIN
BLEED
PACKS CONTROL CAB FC
SWITCHES DUCT DUCT
GAUGE
OFF
MAN
AUTO
PACKS
COOL WARM COOL WARM

F/A
CABIN
TEMP FLT COMP
CABIN CONTROL

Figure 21-34.  Pack Control Switches

21-42 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

CONTROLS AND INDICATIONS NOTES


Packs Control Switches
Refer to Figure 21-34. Pack Control Switches.

The packs control switches are located on the


AIR CONDITIONING control panel in the
flight compartment.

21  AIR CONDITIONING


Refer to Figure 21-22 in 21-51-00 for details.

FOR TRAINING PURPOSES ONLY 21-43


21-44 21  AIR CONDITIONING

UNDER FLOOR-CENTRE

LEFT ENGINE

TORQUE
2100-J/P2 (+) PL5 MOTOR
53 A
0-50 mA B
54
(-)

Q6 14 C
DISCRETE
+28 VDC ECS/BA CONT L MAN 39 D
R MAIN J L CHANNEL MAN
5A H GND

NACELEE SHUT-OFF VALVE


21-11-00
R6
+28 VDC ECS/BA CONT R AUTO
C R CHANNEL AUTO
R MAIN 5A B GND

RIGHT ENGINE
RIGHT DC CBP
24-61-00 TORQUE
2100-P/J5
(+) PL5 MOTOR
47 A
0-50 mA B
64

DASH 8 Q400
(-)
B7
+28 VDC ECS/BA CONT L AUTO 58 C
L L CHANNEL AUTO DISCRETE
L MAIN 5A 72 D
M GND
B GND
B
NACELLE
C7
SHUT-OFF VALVE
+28 VDC ECS/BA CONT R MAN 21-11-00 AFT FUSE
E R CHANNEL MAN
L MAIN 5A
F GND TORQUE
J/P3
FOR TRAINING PURPOSES ONLY

C M GND (+) P/J23 MOTOR


41 A
LEFT DC CBP 0-50 mA B
24-61-00 40
AFT FUSE (-)
J/P5
P/J3 SWITCH 59
POSITION C
P/J26 D
1

MAINTENANCE TRAINING MANUAL


PRESS SIGNAL 3 PRESS
GND 4 6 SIGNAL
EMPENNAGE
+28 VDC 1 11
EXCITATION
RTN 2 10
2100- 2121- PACK FLOW CONTROL
5
P4 P9 AND SHUTOFF VALVE
33 1 21-51-00
D
32 2
53 3
INLET PRESS
21-21-00 49 4
C

F
APU FLOW

RIGHT WING - FRONT CENTRE

J/P25 2100-P/J4
+28 VDC IN 1 41 +28 VDC OUT
RTN OUT 2 40 RTN IN
SIG + OUT 3 54 SIG + IN
SIG-OUT 4 50 SIG - IN
GND 5
E
DIFFERENTIAL
PRESSURE SENSOR
21-11-00

LEFT WING - FRONT CENTRE

J/P8 2100-P/J3
+28 VDC IN 1 18 +28 VDC OUT
RTN OUT 2 17 RTN IN
SIG + OUT 3 2 SIG + IN
SIG-OUT 4 7 SIG-IN
GND 5
F
DIFFERENTIAL
PRESSURE SENSOR
21-11-00
E
B

ELECTRONIC CONTROL UNIT


(ECU)
D
21-11-00

B
A A

Figure 21-35.  ECS Flow Control System


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

OPERATION The ECU uses four input sensors to calculate


the airflow into the packs:
Normal System Operation
•• The left wing differential pressure
Refer to Figure 21-35. ECS Flow Control sensor signal comes from connector
System. P8 pins 3 and 4 to the ECU connector
2100-P3 pins 50 and 54.
The aircraft flow control system is automatically
•• The right wing differential pressure
controlled.

21  AIR CONDITIONING


sensor signal comes from connector
P25 pins 3 and 4 to the ECU connector
Selection of the BLEED 1 and/or 2 switches
2100-P4 pins 50 and 54.
on the AIR CONDITIONING control panel
provides a signal to the ECS ECU. The ECU •• The APU differential pressure sensor
will open the selected engine NFCSOV. signal comes from connector 2121-
P9 pins 3 and 4 to the ECU connector
The ECS ECU automatically controls airflow to 2100-P4 pins 49 and 53.
the ECS Packs through modulation of the Pack
•• The Pack inlet pressure sensor signal
Flow Control and Shut-Off Valve (PFCSOV)
comes from connector P26 pin 3 to the
or the selected NFCSOV.
ECU connector P3 pin 1.
During a single failure of a digital channel,
the other digital channel will take over control
of the PFCSOV and the analog control will
operate for that side. If both digital channels
fail, the analog channel is unable to control the
PFCSOV and it will close.

Operation with one channel on analog control will


cause the related NFCSOV to open and flow to be
controlled through the PFCSOV. This is also the
case with both pack switches selected to MAN.

An ECU failure or power loss causes the


PFCSOV to close and stop the ECS operation.

FOR TRAINING PURPOSES ONLY 21-45


21-46 21  AIR CONDITIONING

OVERTEMPERATURE ZONE SUPPLY


SWITCH TEMP SENSOR
FLIGHT
COMPARTMENT
DISTRIBUTION

INDICATION

DASH 8 Q400
DUCT TEMP SENSOR
CABIN UPPER
DISTRIBUTION
FROM PACK
INDICATION
TEMP SENSOR
FOR TRAINING PURPOSES ONLY

CABIN LOWER
DISTRIBUTION
CABIN ZONE

MAINTENANCE TRAINING MANUAL


TEMPERATURE DIST
SENSOR DAMPER ZONE SUPPLY TEMP
SENSOR

AIR CONDITIONING CABIN TEMP LIGHTING NVS SYSTEM


OVERTEMPERATURE
¡C SWITCH
¡F
TEMP CABIN PSU ON/OFF PAUSE
DISPLAY OVERHD TEST

RECIRC MID CABIN TEMP


NVS INOP

WARM
DISPLAY CABIN PSU PACK CONTROL
TEST SIDEWALL ON/OFF
MIN

F/A CONTROL ENABLED


COOL BOARDING LAVATORY AIRSTAIR
CABIN DOOR

ECS ECU
CABIN TEMP INDICATION SENSOR

CABIN
FLIGHT COMPARTMENT ZONE
TEMP SENSOR

fss58a01.cgm

Figure 21-36.  Temperature Control and Indication Block Diagram


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

21-61-00 TEMPERATURE Components of the temperature control and


indication system are listed below:
CONTROL AND
INDICATION •• Electronic control unit - environmental
control system zone supply indication
sensors
GENERAL •• Temperature sensors
Refer to Figure 21-36. Temperature Control •• Zone supply temperature sensors

21  AIR CONDITIONING


and Indication Block Diagram. •• Zone supply overtemperature switches
The temperature control and indication system: •• AIR CONDITIONING control panel
•• Temperature selector - Cabin
•• Provides temperature control of the
ECS •• Temperature selector - Flight
compartment
•• Provides temperature indication to the
crew and •• Control switches - Packs
•• Detects and records malfunctions of •• Ducts temperature gauge
ECS. •• Ducts temperature switch.
Switches on the AIR CONDITIONING control
panel are used to select the desired cabin and
flight compartment temperatures.

The ECU uses sensors and switches to monitor:

•• Temperature
•• Pressure
•• Flow rates and
•• Valve positions.

The ECU then operates the appropriate valves


to maintain the selected temperature setting.

The ECU uses the pilot and crew commands


to control the air conditioning system in the
following conditions:

•• Manual or automatic operation


•• One or two ACM operation
•• Bleed source selection.

The ECU and the air conditioning system


have redundant control systems for continued
ECS operation with mechanical and electrical
component malfunctions.

FOR TRAINING PURPOSES ONLY 21-47


21-48 21  AIR CONDITIONING

ARINC RS 422 ARINC


429 DATA BUS 429
DATA DATA
BUS BUS

DISTRIBUTION

DASH 8 Q400
DAMPER VALVE
ZONE SUPPLY ZONE SUPPLY
TEMPERATURE TEMPERATURE
SENSOR PACK CAUTION LIGHTS SENSOR

PACK INLET
ZONE TEMPERATURE ZONE
TEMPERATURE TEMPERATURE
FOR TRAINING PURPOSES ONLY

SENSOR
SENSOR LEFT RIGHT SENSOR
DIGITAL ABSOLUTE PRESSURE DIGITAL
CHANNEL SENSOR CHANNEL
ZONE SUPPLY ZONE SUPPLY

MAINTENANCE TRAINING MANUAL


OVERTEMPERATURE OVERTEMPERATURE
SWITCH TEMPERATURE
SWITCH
REDUCTION
TEMPERATURE SWITCH
COMPRESSOR COMPRESSOR
OVERTEMPERATURE PACK CONTROL OVERTEMPERATURE
SWITCH & SHUTOFF VALVE SWITCH

COMPRESSOR OUTLET TEMPERATURE COMPRESSOR OUTLET


TEMPERATURE REDUCTION TEMPERATURE
SENSOR SHUTOFF VALVE SENSOR

SECONDARY HEAT
TURBINE ACM EXCHANGER ACM TURBINE
SHUTOFF BYPASS TEMP SENSOR BYPASS SHUTOFF
VALVE VALVE VALVE VALVE
RECIRC FAN

LEFT RIGHT
ANALOG ANALOG
CHANNEL CHANNEL

28 VDC RIGHT MAIN BUS

28 VDC LEFT MAIN BUS

NOTE: ALL CHANNELS ARE LOCATED IN ECU CONTROLLER


fsd09a01.cgm

Figure 21-37.  Electronic Control Unit Block Diagram - Air Conditioning


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

SYSTEM DESCRIPTION Auto Mode


The AUTO mode uses the left/right digital
Refer to Figure 21-37. Electronic Control Unit
channels for ECS control. The temperature
Block Diagram - Air Conditioning.
control and indication system uses the
following components to sense the temperature
The ECU is the heart of the temperature control
of the conditioned air entering the cabin and
system. It automatically controls the temperature
flight compartments:
of the conditioned air for the aircraft.

21  AIR CONDITIONING


•• Zone supply temperature sensors
The ECU is the interface between the AIR
CONDITIONING panel and the air conditioning •• Zone temperature sensors
system’s mechanical and electrical components.
•• Zone supply indication sensors
It is divided into a left digital channel with a •• Zone supply overtemperature switches.
left backup analog channel and a right digital
channel with a right backup analog channel. Two zone supply temperature sensors measure
the temperature of the air in the supply
The left digital channel and the right analog ducts. The ECU uses these signals to control
channel receive power from the left 28 VDC the temperature of the air leaving the air
bus. The right digital channel and the left conditioning pack.
analog channel receive power from the right
28 VDC bus. Two zone temperature sensors measure
compartment temperatures and send the data
The air conditioning system operates in to the ECU.
MANUAL mode or in AUTO mode.
A third sensor supplies cabin temperature to the
The left and right digital channels share control gauge on the AIR CONDITIONING control panel.
of the pack flow control and shut-off valve,
the temperature reduction valve, and the Two other sensors supply flight and cabin duct
recirculation fan. supply temperatures to the gauge.

One channel is selected to be the digital channel


in control. The digital channel in control is
responsible for all functions applicable to the
shared components.

The control channel changes to the other


channel at each power up. Both digital channels
share control of the PFCSOV. If the control
channel fails, the other channel takes control
of the PFCSOV.

The analog backup channels do not control the


PFCSOV.

The shared components are used to control


the PACK as a single unit. The non-shared
components are used to control the individual
ACM of the PACK. Loss of the digital channel
in control causes the other digital channel to
take control of the shared components.

FOR TRAINING PURPOSES ONLY 21-49


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Manual Mode
Refer to Figure 21-38. Maintenance Panel ECS
Auto Fail.

The ECU reverts to manual mode by selection


to MAN. Automatic reversion to manual occurs
without indication to the flight compartment when
the ECU detects digital control has been lost.
21  AIR CONDITIONING

An ECU amber fault light on the Maintenance


panel illuminates whenever a major fault
is detected by BIT. This indication is only
displayed with WOW.

FWD

AVIONICS RACK ELECTRICAL


INSTALLATION

SYSTEM DOWNLOAD
PROP DEICE CAL J1 AVIO
AVIONIC J3 AVIONIC J4 AVIONIC J5 APU
ENGINE MAINTENAN
MAINTENANCE
NCE CDS G
GND MAINT
RS422/A429
RS422/ RS422/A429 A429 RS422
UNFEATHER
#1 #2
#1 #2 ECS AUTO RESET
NVM RES LED TEST J2 AVIO
AVIONIC
ON FAIL PSEU RS422/A429
RS422/ PMAT DOWNLOAD RS422 PORTS DISABLED

RIG TRIM MAINT D


DISC
PSS PSEU ON A
OFF PWR ON
MAINT OPER ANVS SYS
ANV
FLAP
PAA RS232
R STOP L/V
PROP TEST
DEICE 2
28 VDC
C PLAY SEL
PROP
DIGITAL PASSENGER
CPC TEAM ANNOUNCEMENT SYSTEM

DEICE 1
ECS AFR
FLT ANVS SYS
DEICE
CTL DEGRADED

A
ECS AUTO FAIL Indicator

Figure 21-38.  Maintenance Panel ECS Auto Fail

21-50 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

COMPONENT DESCRIPTION
Environmental Control System
Electronic Control Unit (ECS ECU)
Refer to Figure 21-39. Electronic Control Unit
(ECS ECU).

The ECU is installed in the avionics bay under

21  AIR CONDITIONING


the floor boards.

Figure 21-39.  Electronic Control Unit (ECS ECU)

FOR TRAINING PURPOSES ONLY 21-51


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

AIRCONDITIONING
AIR CONDITIONING

OFF OFF

RECIRC
RECIRC 1 BLEED 2

NORM
MIN MAX
MIN
20 40
21  AIR CONDITIONING

60
0
DUCT 80
TEMP CABIN
100 CABIN
BLEED
CAB FC
DUCT DUCT
GAUGE
OFF
MAN
AUTO
PACKS
COOL WARM COOL WARM

F/A
CABIN
TEMP FLT COMP
CABIN CONTROL

Figure 21-40.  Air Conditioning Control Panel

Zone Supply
Flight Compartment
Temperature Sensor
Supply Duct
Zone Supply
Overtemperature Switch

Zone Supply
Indication Sensor
Zone Supply
Overtemperature Switch

Cabin Supply Duct

FWD

Zone Supply
Temperature Sensor

Zone Supply
Indication Sensor

Figure 21-41.  Zone Supply Temperature Sensors and Switches

21-52 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Zone Supply Indication Sensors Temperature Sensors


Refer to Figure 21-40. Air Conditioning Two zone temperature sensors for the flight
Control Panel. and cabin compartments are used for zone
temperature control.
There are two sensors located at Stn X765 in
the flight compartment and cabin supply ducts.

The zone supply indication sensors are

21  AIR CONDITIONING


RTDs. An RTD gives a resistance which is
proportional to the temperature it senses.

These sensors supply temperature signals


directly to the DUCT TEMP gauge on the AIR
CONDITIONING control panel.

Zone Supply Temperature Sensors


Refer to Figure 21-41. Zone Supply
Temperature Sensors and Switches.

The zone supply temperature sensors are


installed in the cabin and flight compartment
supply ducts under the aft baggage compartment
floor. These sensors supply signals to the ECU
for ECS control.

The zone supply temperature sensors are dual


thermistor sensors that supply a signal to the
digital channel of the ECU.

Zone Supply Overtemperature


Switches
Refer to Figure 21-41. Zone Supply
Temperature Sensors and Switches.

The zone supply overtemperature switches,


installed in the cabin and flight compartment
supply ducts under the aft baggage compartment
floor, supply discrete signals to the ECU when
the temperature in either supply duct exceeds
190°F (87.8°C).

This discrete signal causes the ECU to illuminate


the related CABIN DUCT HOT or FLT COMP
DUCT HOT caution light on the CAWP.

FOR TRAINING PURPOSES ONLY 21-53


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Cabin Zone Temperature Sensors


Refer to:

•• Figure 21-42. Cabin Zone Sensors.


•• Figure 21-43. C
 abin Zone Temperature
Sensor and Indication
Sensor Synoptic.
21  AIR CONDITIONING

The cabin zone temperature sensors, located on


the cabin temperature ejector by the fourth dado
panel (Stn X 352) on the left side of the aircraft,
measure the cabin zone temperature and provide
signals to the ECU for control and indication.

The zone temperature sensors are dual


thermistor sensors. Cabin supply air flows
through a restriction in the dado duct.

This accelerates the flow of air and causes a


low pressure air which draws cabin air over
the zone temperature sensor. This ensures an Figure 21-42.  Cabin Zone Sensors
accurate measurement of the cabin ambient air.

Cover (On Dado Panel)

Outlet to
Cabin Zone Dado Panel
Temperature
Ejector Sensor

Cabin Zone
Temperature
Indication Sensor

Restriction

Dado Supply Air Cabin Floor

Figure 21-43.  Cabin Zone Temperature Sensor and Indication Sensor Synoptic

21-54 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Flight Compartment Zone


Temperature Sensor
Refer to Figure 21-44. Flight Compartment
Zone Temperature Sensor.

The flight compartment zone temperature


sensor, installed in the right-hand forward
underfloor avionics cooling duct below the

21  AIR CONDITIONING


co-pilot rudder-pedal cover assembly, measures
the flight compartment zone temperature and
provides a feedback signal to the ECU.

Flight Compartment Zone


Temperature Sensor

Figure 21-44.  Flight Compartment Zone Temperature Sensor

FOR TRAINING PURPOSES ONLY 21-55


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Bleed Control
AIRCONDITIONING
AIR CONDITIONING Switches

OFF OFF

RECIRC
RECIRC 1 BLEED 2 Bleed Control
Selector
NORM
Recirculation Fan MIN MAX
21  AIR CONDITIONING

Switch MIN
OVERHEAD CONSOLE 20 40
60
0
DUCT 80
TEMP CABIN
100 CABIN
BLEED
CAB FC
DUCT DUCT
GAUGE
Ducts Temperature
Gauge OFF
Flight
MAN
AUTO Compartment
PACKS Temperature
COOL WARM COOL WARM Selector

F/A
CABIN
TEMP FLT COMP
CABIN CONTROL
Cabin Temperature
Selector
A

Figure 21-45.  Air Conditioning Control Panel - Detail

Temperature Display Test Switch


Display Selector

CABIN TEMP LIGHTING NVS SYSTEM


°C
Mid Cabin
Temperature °F
Indicator TEMP CABIN DIM PSU ON/OFF PAUSE
MID CABIN TEMP DISPLAY OVERHD OVERHD TEST
NVS INOP
WARM

F/A CONTROL
ENABLED
Cabin DISPLAY CABIN DIM PSU
TEST SIDEWALL SIDEWALL ON/OFF
Temperature
Control
Indicator COOL

BOARDING LAVATORY AIRSTAIR ACCENT


DOOR

Increase Decrease F/A Control Enabled Indicator


Temperature Temperature
Selector Selector

Figure 21-46.  Flight Attendant’s Panel - Cabin Temperature Control

21-56 FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

CONTROLS AND INDICATIONS •• AUTO - ECU temperature control based


on actual cabin temperature modulates
Temperature Control and the pack bypass valves.
Indication - Air Conditioning •• FLT COMP Temperature Selector
Control Panel -The FLT COMP temperature control
rotary knob is rotated to change the
Refer to: flight compartment temperature request
between COOL and WARM.

21  AIR CONDITIONING


•• Figure 21-45. A
 ir Conditioning Control
The Flight Attendant’s Panel has the following
Panel - Detail.
controls and indications:
•• Figure 21-46. F
 light Attendant’s Panel
- Cabin Temperature •• MID CABIN TEMP INDICATOR -
Control. Displays temperature from the cabin
zone temperature sensor.
RECIRC FAN Switch - The RECIRC fan
•• T E M P D I S P L A Y S E L E C T O R -
switch controls the operation of the fan.
Toggles the MID CABIN TEMP
indicator between degrees Celsius and
Duct Temp Gauge -The DUCT TEMP gauge
degrees Fahrenheit.
has a scale from 0 through 100 to show the
temperature selection in degrees Celsius. •• F / A C O N T R O L E N A B L E D
INDICATOR - A amber LED that
Cabin Temperature Selector - The CABIN comes on when the CABIN temperature
compartment temperature control rotary knob selector is rotated to the F/A position
is rotated to change the requested temperature in the Air Conditioning Control Panel.
between COOL and WARM.
•• D E C R E A S E T E M P E R A T U R E
SELECTOR - A down arrow selector
BLEED CONTROL Switches - Starts bleed
that decreases the temperature request.
airflow from the No. 1 and/or No. 2 engine to
the air conditioning packs. •• I N C R E A S E T E M P E R A T U R E
SELECTOR - An up arrow selector
The CABIN temperature control rotary knob that increases the temperature request.
is turned fully counterclockwise (CCW) to the
•• CABIN TEMPERATURE CONTROL
F/A position to allow the flight attendant panel
INDICATOR - An LED bar graph that
control of the cabin temperature.
displays the temperature request in red
bar segments from COOL to WARM.
Ducts Temperature Gauge Switch - The air
conditioning system has a GAUGE rotary knob
to make the DUCT TEMP gauge show the Interfaces
cabin duct, cabin, flight compartment duct or
Refer to Figure 21-47. ECS Interfaces.
passenger cabin area temperature.

Packs Control Switches -The PACKS control


switches are three position toggle switches with
the following positions:

•• OFF - Closes related Turbine Shut off


Valve (TSOV)
•• MAN - Temperature control based on
analog positioning of bypass values.
NO FEEDBACK

FOR TRAINING PURPOSES ONLY 21-57


21-58 21  AIR CONDITIONING

LEFT NACELLE LEFT P2.2 LEFT HIGH ARINC 429 ARINC 429 RIGHT HIGH RIGHT P2.2 RIGHT NACELLE
SOV SOV PRESSURE SOV DATA BUS DATA BUS PRESSURE SOV SOV SOV

RECEIVES RECEIVES
TRANSMITS ONLY

RS 422 DATA BUS


FLT COMP ZONE SUPPLY CABIN ZONE SUPPLY
TEMP SENSOR TEMP SENSOR

DASH 8 Q400
DISTRIBUTION DAMPER
COMPRESSOR O/TEMP VALVE COMPRESSOR O/TEMP
SWITCH SWITCH

FLT COMP ZONE TEMP FLT COMPT CABIN CABIN ZONE TEMP
SENSOR PACK HOT PACK HOT SENSOR

FLT COMP ZONE SUPPLY CABIN ZONE SUPPLY


FOR TRAINING PURPOSES ONLY

FLT COMPT CABIN


O/TEMP SWITCH O/TEMP SWITCH
DUCT HOT DUCT HOT

LEFT PRECOOLER RIGHT PRECOOLER


TEMPERATURE SWITCH TEMP SWITCH

MAINTENANCE TRAINING MANUAL


PACK INLET
TEMPERATURE SENSOR
FLT COMP COMPRESSOR CABIN COMPRESSOR
OUTLET TEMP SENSOR LEFT RIGHT OUTLET TEMP SENSOR
DIGITAL PACK INLET PRESSURE DIGITAL
LEFT DIFF PRESSURE CHANNEL SENSOR CHANNEL RIGHT DIFF PRESSURE
SENSOR SENSOR

LEFT NACELLE DUCT LEAK TEMPERATURE RIGHT NACELLE DUCT


O/TEMP SWITCH REDUCTION LEAK O/TEMP SWITCH
TEMPERATURE SWITCH
LEFT BLEED O/TEMP RIGHT BLEED O/TEMP
SWITCH SWITCH
PACK FLOW
LEFT BLEED CONTROL SOV RIGHT BLEED
O/PRESSURE SWITCH O/PRESSURE SWITCH

AFT DUCT LEAK TEMPERATURE APU DUCT LEAK


O/TEMP SWITCH REDUCTION SOV O/TEMP SWITCH

FLT COMP TEMPERATURE CABIN TEMPERATURE


SELECTOR RECIRCULATION FAN SELECTOR

TURBINE PACK BYPASS PACK BYPASS TURBINE


SOV VALVE VALVE SOV

100 AMP
FUSE

L ANALOG R ANALOG
CHANNEL CHANNEL
28V DC MAIN DISTRIBUTION BOX

28 VDC LEFT MAIN BUS 28 VDC RIGHT MAIN BUS

Figure 21-47.  ECS Interfaces


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

21  AIR CONDITIONING


PAGE INTENTIONALLY LEFT BLANK

FOR TRAINING PURPOSES ONLY 21-59


21-60 21  AIR CONDITIONING

THERM 3 S THERM
MANUAL 4 F MANUAL

THERM 1 54 THERM
AUTO 2 50 AUTO
GND 5

N
LEFT ZONE

E
31 A
SUPPLY TEMPERATURE 0-50 mA

P
3 B

O
1 53
THERM
2 49

DASH 8 Q400
LEFT PACK TURBINE
GND 5 SHUTOFF VALVE

N
E
66 A
0-50 mA

P
THERM 1 2 THERM 49 B
FLIGHT DECK

O
AUTO 2 3 AUTO
TEMPERATURE
SENSOR
THERM 3 T THERM RIGHT PACK TURBINE
MANUAL 4 H MANUAL SHUTOFF VALVE

N
GND 5

E
33 A
FOR TRAINING PURPOSES ONLY

0-50 mA

P
32 B
RIGHT ZONE

O
SUPPLY TEMPERATURE
OVERTEMPERATURE LEFT PACK BYPASS
2 40 CONTROL VALVE
DISCRETE

MAINTENANCE TRAINING MANUAL


N
3

E
11 A
0-50 mA

P
10 B
B 59 DISCRETE

O
COMPRESSOR C
OVER TEMPERATURE GND F RIGHT PACK BYPASS
SWITCH CONTROL VALVE TORQUE
(+) MOTOR
FLIGHT DECK ZONE SUPPLY 41 A
OVER TEMPERATURE SWITCH 0-50 mA B
40
(-)
B 16 DISCRETE SWITCH
59 C
POSITION
C D
GND F

A 22
CABIN ZONE C 23
RTD RTD DISCRETE 31 11 CABIN PACK HOT PACK FLOW CONTROL
SUPPLY OVER B 9
TEMPERATURE SWITCH OUT 2 10 CABIN DUCT HOT AND SHUTOFF VALVE
G GND D 16
DISCRETE 27 12 FD PACK HOT
OUT 50 9 FD DUCT HOT
LEFT COMPRESSOR
OUTLET TEMPERATURE SENSOR
CAUTION AND WARNING PANEL
A 14
RTD L D 15
RTD L
B 3
C 4
GND K
E 51
H 52
RTD R RTD R
F 45
A429 HI 46 331 HI ECS MA
G 46
OUT LO 64 330 LO A429

INLET TEMPERATURE A 36 IOP #2


RTD C 37
RTD
B 39
G GND D 38

RIGHT COMPRESSOR ECU AUTO


OUTLET TEMPERATURE SENSOR FAIL DISC 26 48
OUT
1 6
THERM MAINTENANCE PANEL
2 7

#2 CABIN ELECTRONICS CONTROL


TEMPERATURE SENSOR UNIT (ECU)

Figure 21-48.  Temperature Control Electrical Schematic


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

OPERATION During normal operation, the ECU logic will


automatically:
Normal System Operation •• Monitor the two supply duct and two
Refer to: zone temperature sensors and perform
temperature control calculation
•• Figure 21-48. T
 emperature Control
•• Monitor two pack over-temperature
Electrical Schematic.
sensors and reduce the pack flow if the
•• Figure 21-48. T
 emperature Control temperatures are too high

21  AIR CONDITIONING


and Indication Electrical
•• Monitor the pack over-temperature
Schematic.
switch to stop the pack flow if the
temperature is too high
The ECS ECU provides solenoid power and
pressure sensor excitation. The ECU controls •• Open the two turbine SOVs
the units as follows:
•• Modulate the two pack bypass valves to
warm or cool the pack outlet air
•• Recirculation fan speed
•• Open temperature reduction SOV to
•• PFCSOV modulation
cool the pack inlet air when required
•• Pack temperature reduction SOV
•• Modulate the PFCSOV to control air
•• Pack turbine SOV flow into the packs. The PFCSOV open
switch sends a ground signal from the
•• Pack Bypass SOV and
PFCSOV connector P23 pin C to the
•• Distribution damper valve ECU connector P5 pin 59
•• Perform continuous system BIT
1. The BLEED switches are set to the 1 and
2 position (PACK switches are not in the The two PACK switches are set to the MAN
OFF position): position to give manual control of the packs:
• • This discrete will cause the ECU to
•• These actions will send open circuit
open the Nacelle Flow Control Shutoff
discretes to the ECU (Figure 21-48.
Valve (NFCSOV), the PFCSOV and
Temperature Control and Indication
the two Turbine SOVs. ACMs will
Electrical Schematic.):
start to operate.
°° Connector J5 pins 10 and 37
2. The PACK switches are set to the AUTO
position: °° Connector J2 pins 16 and 41
•• Pack switches send a ground discrete to °° The ECU logic uses these discretes
to send an analog (0 to 50 ma)
connector J5 pin 37 and connector J2
signal to open or close the pack
pin 41 on the ECU
bypass valve
•• S e n d a n o p e n c i r c u i t d i s c r e t e t o
connector J5 pin 10 and connector J2 °° The ECU signals are sent from the:
(refer to Figure 21-48)
pin 16 on the ECU
-- Connector P4 pins 10 and 11 to
•• The signals will cause the ECU to start
the right bypass valve and
controlling the two ACMs to maintain
the selected compartment temperatures -- Connector P3 pins 33 and 32 to
and pack air flow rate. the left bypass valve
°° The ECU digital channel transfers
the control of the control of the
NFCSOV to the analog channel

FOR TRAINING PURPOSES ONLY 21-61


21-62 21  AIR CONDITIONING

COOL
3
POT
CW 2
A
CABIN TEMP 1
CONTROL
A
3

DASH 8 Q400
POT
CW 2
B
1
WARM

ATTENDANT
PANEL S2 S3
ENABLE
11 78 DISCRETE
FOR TRAINING PURPOSES ONLY

20
A IR
CO
ND
B
TEMP EC
ITIO
NIN
OFF 3
IR
C

INDICATOR 1 OF
BL F
EED
G
36 16
2
MAN DISCRETE
2

WI NO
N RM

MAINTENANCE TRAINING MANUAL


CA

35 41
CA BIN
B

AUTO
DU MA
X

FC
CO GE DU
OL CT LE
OF ED
WA F
RM NA
V
AU

RIGHT PACK
T
PA O
CK

SWITCH
CA
BIN CO
OL
TEM
CO P WA
NT RM
RO
L

CA
BIN

A
B

(C6)
TEMP IND
+28 V DC 3A
SEC BUS C

RIGHT DC C/BP

OFF 3 13 10
B 2
A MAN DISCRETE
1 12 37
AUTO

CABIN ZONE
DUCT TEMPERATURE LEFT PACK
SENSOR A C TEMP
SWITCH
B D INDICATOR
12
37
GS100 CABIN 15 28 CABIN
11
1 TEMP 29 21 TEMP
#1 CABIN 6 8
2 CONTROL 19 13 CONTROL
TEMPERATURE SENSOR 5 3
3
9 4 24
5 THERM
3
5
TEMPERATURE #2 CABIN
TEMP F FLIGHT ATTENDANT ELECTRONICS CONTROL
GAUGE SELECT TEMPERATURE PANEL UNIT (ECU)
A INDICATOR G
SWITCH SENSOR
B 13
4 C

FLIGHT DECK AIR CONDITIONING


DUCT TEMPERATURE CONTROL PANEL

Figure 21-49.  Temperature Control and Indication Electrical Schematic


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

°° The ECU logic uses these discretes °° T h i s g i v e s c a b i n t e m p e r a t u r e


to send an analog (0 to 50 ma) primary control and indication to
signal to open or close the pack the F/A panel
bypass valve
°° The ENABLED light on the F/A
•• The ECU signals are sent from the: panel will illuminate
(Refer to Figure 21-48)
°° The F/A panel will use the No.2
°° Connector P4 pins 10 and 11 to the cabin temperature sensor data on
right bypass valve and connector J3 pins 5 and 24

21  AIR CONDITIONING


°° Connector P3 pins 33 and 32 to the •• If AUTO is selected, a 10 kΩ discrete
left bypass valve is sent to connector J4 from pin 27 to
pin 20 on ECU
•• The ECU digital channel transfers the
control of the NFCSOV to the analog •• If MAN is selected, a 10 kΩ discrete is
channel. sent to connector J6 from pin U to pin
K on ECU.
Refer to Figure 21-49. Temperature Control
and Indication Electrical Schematic. The Crew rotates the FLT COMP control knob
to the full WARM position.
Rotating the CABIN control knob to the full
WARM position raises the cabin temperature. •• If AUTO is selected, a low resistance
discrete is sent to connector J3 from pin
•• An open circuit discrete is sent to 27 to pin 35 on ECU
connector J5 pin 78 on the ECU and
•• If MAN is selected, a low resistance
connector J3 pin 37 on the Flight
discrete is sent to connector J1 from pin
Attendant (F/A) panel
R to pin D on ECU
°° T h i s s i g n a l p r o v i d e s c a b i n
temperature primary control and °° The ECU uses this signal to send a
50 mA signal to the torque motor to
indication to the A/C panel
close the turbine SOV.
°° The A/C panel will use the No.1
temperature sensor data from In the full COOL position, the output is:
connector P101 pins 4 and 5
•• If AUTO is selected, a 10 kΩ discrete
°° The ECU sends a 50 mA signal is sent to connector J3 from pin 27 to
to the torque motor to close the
pin 35 on ECU
turbine SOV
•• If MAN is selected, a 10 kΩ discrete is
•• If AUTO is selected, a low resistance
sent to connector J1 from pin R to pin
discrete is sent to connector J4 from pin
D on ECU.
27 to pin 20 on the ECU
•• If MAN is selected, a low resistance The GAUGE knob shows three temperature
discrete is sent to connector J6 from pin selections on the A/C panel DUCT TEMP
U to pin K on the ECU. gauge. The temperature indicator received 28
VDC from pin C on connector J102.
In the full COOL (F/A) position, the A/C panel
output is as follows: The indicator measures the current flow
through the selected sensor. The current flow
•• A ground discrete is sent to connector is through the A/C panel pins that follow:
J5 pin 78 on the ECU and connector J3
pin 37 on the flight attendant panel •• The cabin duct sensor (connector J101
pins 6 and 11)

FOR TRAINING PURPOSES ONLY 21-63


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

•• The flight compartment duct sensor •• Turn CABIN TEMP CONTROL knob
(connector J101 pins 9 and 13) to F/A position
•• The cabin compartment zone sensor •• Verify the F/A control panel is working
(connector J101 pins 4 and 5) by pushing the DISPLAY TEST switch
and check that temperature indication
•• The indication ground pins on connector
and WARM/COOL indicator lights
J101 are pins 4, 8, 11 and 13. come on
The RECIRC switch on the A/C panel will start •• Push the WARM/COOL indicator
21  AIR CONDITIONING

the recirculation fan. The A/C panel sends out to full warm and ensure warm air is
the discretes signal that follow: flowing out to the cabin
•• See the opposite happens when you
•• A ground discrete to the recirculation push the WARM/COOL indicator to
fan (connector J22 pin D) full cool.
°° Fan starts at low speed Crew Report
°° The fan stays at slow speed during Pilot reported that CABIN DUCT HOT caution
single pack operation
light came on during final approach. Fault
°° The fan operates at high speed code 7117 CAB OVR TMP 3 was also found
during all other operations recorded in the CDS. What troubleshooting
steps will you take?
•• A ground discrete to the ECU (connector
J2 pin 60)
°° The ECU uses this ground to operate
the recirculation fan.

Temperature Control System


Operational Check
To verify that the ECS temperature control
system is functioning correctly, please refer
to AMM Task 21-61-00-710-803. Here is a
summary of the check:

•• Use the APU for bleed air supply


•• Do not pressurize the aircraft or turn on
the airframe de-ice system
•• Select both packs to AUTO and both
temperature knob to mid range
•• Stable for 5 minutes before recording
both FC DUCT and CABIN DUCT
temperatures
•• Rotate both temperature knobs to full
cool and later to full warm
•• Verify both duct temperatures do drop
below and rise above than what were
recorded at mid range for full cool and
full warm respectively

21-64 FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

21  AIR CONDITIONING


PAGE INTENTIONALLY LEFT BLANK

FOR TRAINING PURPOSES ONLY 21-65


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

CABIN SUPPLY DUCT

AIR CONDITIONING
PACK

DADO PANELS AFT PRESSURE


BULKHEAD

GASPERS

RECIRCULATION DUCT

Figure 21-50.  General Air Distribution

21-66 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

21-20-00 AIR An avionics cooling system supplies cooling


for the avionics equipment bay and the EFIS/
DISTRIBUTION ESID liquid crystal displays.

An optional ground air conditioning connection


INTRODUCTION is available to supply conditioned air from a
ground source.
The ECS packs supply the flight compartment
and cabin air distribution systems with
21-21-00 FLIGHT

21  AIR CONDITIONING


conditioned air.
COMPARTMENT AIR
GENERAL DISTRIBUTION
The distribution system has the following
subsystems: INTRODUCTION
•• Air Distribution, Flight Compartment The flight compartment conditioned air
•• Air Distribution, Cabin and Baggage distribution system supplies the flight crew
Compartment with conditioned air.
•• Ground Connection
GENERAL
•• Ram Air
Air supply to the flight compartment is ducted
•• Avionics Cooling. from the air conditioning pack, through the
rear pressure bulkhead, to the left side of a
SYSTEM DESCRIPTION splitter duct. From the splitter duct, the flight
compartment air is ducted along the right side
The air distribution system takes conditioned of the aircraft below the cabin floor.
air from the ECS packs and distributes it
throughout the aircraft. Rigid, semi-rigid At the flight compartment bulkhead, a wye
and flexible ducts are used in the distribution duct splits the airflow into two individual but
system. The ducts are routed under the cabin identical distribution systems, one for the pilot
floor and have separate distribution systems for side and the other for the co-pilot side.
the cabin and for the flight compartment.
The ECS ECU monitors a supply duct
The conditioned air is distributed to the cabin temperature sensor; an overtemperature switch
through lower dado panel vents, overhead vents and a flight compartment temperature sensor as
and passenger gaspers. part of its control loop.

A recirculation fan helps to boost the supply of SYSTEM DESCRIPTION


conditioned air.
Refer to Figure 21-50. General Air Distribution.
A gasper system distributes air to individual outlets
in the cabin, flight compartment and the lavatory. A duct, branching from the main flight
compartment duct, supplies the aft baggage
Conditioned air is distributed to the flight compartment inlet.
compartment through lower vents near the
rudder pedals, through side console gaspers, Aft of the flight compartment bulkhead, a duct
and selectable vents for side window demisting. branches off supplying the forward lavatory
Conditioned air is supplied to the aft baggage gasper and the forward flight attendant gasper.
compartment through an inlet valve.

FOR TRAINING PURPOSES ONLY 21-67


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

COMPONENT DESCRIPTION
Flight Compartment Supply Ducts
Refer to Figure 21-51. Flight Compartment
Supply Ducts.

Flight Compartment Distribution


Ducts
21  AIR CONDITIONING

The flight compartment distribution ducts


consist of the following:

•• Flex torso gasper duct


•• Small gasper
•• Trident duct
•• Forward supply duct
•• Under floor take-off duct
•• Stub duct
•• Foot warming supply duct
•• Aft main supply duct LH
•• Aft main supply duct RH
•• Grille side flex duct.

4” Diameter Supply Ducts

Wye Duct

Figure 21-51.  Flight Compartment Supply Ducts

21-68 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

OPERATION There are independent small gaspers near


window height on the two sides of the flight
Refer to Figure 21-52. Flight Compartment compartment that are controlled by the knurled
Ducting. vent knobs on the gaspers.

Selecting the SIDE WINDOW DE-MIST lever


(3) on the F/C side wall to the OPEN position will
open the de-mist flow control valve which will
allow conditioned air to blow on the side window.

21  AIR CONDITIONING


Selecting the LOW LEVEL VENTS lever (3) to
the OPEN position will open the low level flow
control valve which will allow conditioned air
to blow out of:

•• Foot warming piccolo tubes


(near the rudder pedals),
•• Fixed grilles (near knee height) and
•• Large torso gaspers.
Flow Control Levers

De-mist SOV

Small Gasper

F/C Floor
Torso Gasper

Foot Warmer

Lower Duct SOV

Figure 21-52.  Flight Compartment Ducting

FOR TRAINING PURPOSES ONLY 21-69


21-70 21  AIR CONDITIONING

PITCH PITOT HEAT ICE DETECT FLT COMPT #1 HYD


TRIM L AC BUS STBY FAIL DUCT HOT ISO VLV

ELEVATOR PITOT PITOT CABIN #2 HYD


R AC BUS HEAT 1 HEAT 2 DUCT HOT ISO VLV
FEEL

ELEVATOR ENG ADPT ENG ADPT CABIN


ASYMMETRY DC BUS HEAT 1 HEAT 2 PACK HOT

DASH 8 Q400
ELEVATOR L TRU WSHLD PROP FLT COMPT
PRESS CTRL DEICE PACK HOT

#3 STBY WSHLD DEICE L TRU


HYD PUMP R TRU HOT TIMER HOT

EMER LTS INTERNAL SIDE WDO DEICE R TRU


DISARMED BAGG DOOR HOT PRESS HOT
FOR TRAINING PURPOSES ONLY

CABIN CHECK SMOKE TOUCHED


PRESS FIRE DET RUNWAY

MAINTENANCE TRAINING MANUAL


ENG 2
FROM
TURBINE
APU
SOV

FLT COMP
PACK
NACELLE
FCSOV PACK BYPASS
FCSOV VALVE
FLT COMPT
DUCT HOT TO
BYPASS AIRCRAFT
NACELLE VALVE
FCSOV
CABIN
PACK
TURBINE
SOV

ENG 1

Figure 21-53.  Flight Compartment Duct Hot Caution Light


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

FAULT DIAGNOSTICS The ECU receives a high F/C duct temperature


160°F (71°C) on connector J4 pins 2 and 3. The
Refer to: ECU will reduce the pack outlet temperature by
modulating the ACM bypass valve towards close.
•• Figure 21-53. F
 light Compartment Duct
Hot Caution Light. The ECU receives an over-temperature F/C duct
temperature of 190°F (87.8°C) on connector J2
•• Figure 21-54. F
 light Compartment Duct
pin 59. The ECU will do the actions that follow:
Hot Schematic.

21  AIR CONDITIONING


•• Close the turbine SOV
Fault Scenario •• Close ACM bypass SOV and
Over-temperature is sensed during automatic
•• Illuminate the FLT COMP DUCT HOT
operation
caution light.
The FLT COMP DUCT HOT caution light
illuminates during a flight. Maintenance NOTE
interrogation of the CDS shows the message -
The FLT COMP DUCT HOT
FD OVRTMP SW.
caution light will remain
illuminated until the over-heat
condition ends. A pack OFF/ON
selection is required to RESET.

FLIGHT COMPARTMENT
OVERTEMPERATURE
SWITCH FLIGHT DECK

GROUND
CONNECT

CHECK FLIGHT COMPARTMENT


VALVE DUCT TEMPERATURE
FLT COMPT SENSOR CABIN
DUCT HOT

CABIN CABIN DUCT


DUCT HOT TEMPERATURE UPPER
CONDITIONED AIR SENSOR DISTRIBUTION
FROM ECS PACK

LOWER
DISTRIBUTION

CABIN DUCT
OVERTEMPERATURE DISTRIBUTION
EMERGENCY SWITCH DAMPER
RAM

M
RECIRCULATION
FAN

Figure 21-54.  Flight Compartment Duct Hot Schematic

FOR TRAINING PURPOSES ONLY 21-71


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

21-22-00 CABIN SYSTEM DESCRIPTION


AND BAGGAGE AIR The cabin air system delivers air through a
DISTRIBUTION distribution damper to the aft flight attendant
and galley gaspers.

INTRODUCTION The air is also routed to the:

Conditioned air is supplied to the cabin to maintain •• Cabin floor level vents
21  AIR CONDITIONING

a comfortable environment for the passengers.


•• Upwash and downwash vents and
GENERAL •• PSU gasper vents.

Refer to Figure 21-55. Cabin and Baggage Air


Distributions.

The passenger cabin air distribution system


divides the flow of conditioned air to the
passenger cabin between the upper and lower
duct systems. The air is ducted under the baggage
compartment floor where it splits into an upper and
lower supply duct for each side of the fuselage.

The ECU monitors temperature as part of the


control loop.

Cabin Supply Duct

Air Conditioning Pack

Dado Panels Aft Pressure Bulkhead

Gaspers

Recirculation Duct

Flight Compartment Supply Duct

Figure 21-55.  Cabin and Baggage Air Distributions

21-72 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

COMPONENT DESCRIPTION
Cabin Supply Ducts
Refer to Figure 21-56. Cabin Supply Ducts.

The cabin supply ducts consist of the following:

•• Lower Cabin Supply Duct

21  AIR CONDITIONING


•• Distribution Damper A Splitter Duct

•• Aft Galley Gasper


•• Noise Treatment Duct
•• Aft Flight Attendant Gasper
•• Rear Pressure Bulkhead
•• Upper Cabin Supply Duct
•• Dado Riser
•• PSU Gasper Riser
•• Cabin Supply Duct.

Rear
Lower Cabin Distribution
Noise Treatment Pressure
FWD Dado Riser (Typical) Supply Duct Damper Duct Bulkhead

PSU Gasper Riser (Typical) Upper Cabin Supply Duct A

Stn X 49.500 Stn X 604.500 Stn X 683.450

NOTE
View looking down.

Figure 21-56.  Cabin Supply Ducts


fsc40a01.cgm

FOR TRAINING PURPOSES ONLY 21-73


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

CABIN SUPPLY DUCT ASSEMBLY

FWD

NOTE
If Right Channel or Damper
ER R
Motor Fails - Valve Remains W
LO PE
in Last Postion. UP
ECU Logs Fail in CDS.

NOTE
Depending on Cabin Zone Supply
Sensor (Right Channel in ECU):
- Upper for Cooling, Lower for Heating.
- Standard - 50% Lower, 50% Upper.
- Heating - 70% Lower, 30% Upper.
R - Cooling - 30% Lower, 70% Upper.
WE G
LOATIN
HE D
FW
R
PE G
UP LIN B
O
CO
fsc16a01.cgm

Figure 21-57.  Distribution Damper Synoptic

21-74 FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

DISTRIBUTION DAMPER
Refer to:

•• Figure 21-57. D
 istribution Damper
Synoptic.
•• Figure 21-58. Distribution Damper.

21  AIR CONDITIONING


The distribution damper, installed just aft of
station X604.500, adjusts the amount of air being
delivered to the upper and lower duct systems.

It contains a three-position electrically actuated


valve. The left-hand side supplies the lower Figure 21-58.  Distribution Damper
distribution system, for the heating mode.
The right-hand side outlet supplies the upper
distribution system, for the cooling mode.

The distribution damper function is controlled


by the right digital channel of the ECU
depending on the cabin zone supply temperature
and cabin temperature request.

Revision 0.4 FOR TRAINING PURPOSES ONLY 21-75


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Distribution-Cabin Ducts
Refer to:

•• Figure 21-59. D
 istribution Cabin Ducts
(1 of 2).
•• Figure 21-60. D
 istribution Cabin Ducts
(2 of 2).
21  AIR CONDITIONING

The conditioned air is distributed to the cabin


through lower dado panel vents, overhead
vents, passenger gaspers, galley gaspers and
lavatory gaspers.

Overhead Bins

Ceiling Upwash Duct Ceiling Upwash Duct

Wye Duct Wye Duct

PSU Gaspers PSU Gaspers

Dado Panel Dado Panel

VIEW LOOKING FORWARD

Figure 21-59.  Distribution Cabin Ducts (1 of 2)

21-76 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Gasper Chamber

21  AIR CONDITIONING


Wye
Duct

Sidewall
Panel Overhead Bin

Ceiling Upwash Duct

CEILING AIR DISTRIBUTION DETAIL

Dado Panel

Seat Frame

Dado Panel
(Elbow) Inlet

1.5” Riser Floor


Duct

LOWER AIR DISTRIBUTION DETAIL

Figure 21-60.  Distribution Cabin Ducts (2 of 2)

FOR TRAINING PURPOSES ONLY 21-77


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

Distribution Splitter Duct


A

Center Distribution
Duct

Flight Compartment
Distribution Duct

Aft Pressure
Bulkhead
A

Figure 21-61.  Splitter Duct - Distribution

21-78 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Splitter Duct - Distribution NOTES


Refer to Figure 21-61. Splitter Duct - Distribution.

The flight compartment and cabin flows are


separated by the splitter duct forward of the
pressure bulkhead.

The splitter duct is a semi-rigid bifurcated

21  AIR CONDITIONING


duct made from silicone impregnated glass
cloth. The left side of the bifurcation supplies
flight compartment air while the right side
supplies cabin air.

FOR TRAINING PURPOSES ONLY 21-79


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

VENT INLT VENT OTLT

FWD Stn X 819.102

Stn X 849.362
PRESSURE DOME

Stn X 7300.00

Flexible Aft Baggage


Compartment Duct

Vent Valve

Flexible Aft Baggage


Compartment Duct

Vent Valve

Electrical
Electrical Connector
Connector

Figure 21-62.  Aft Baggage Vent Valves

21-80 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Aft Baggage Compartment NOTES


Vent Valves
Refer to Figure 21-62. Aft Baggage Vent Valves.

The aft baggage compartment vent valves are


installed in the aft baggage compartment.

One valve is installed at the inlet supply below the

21  AIR CONDITIONING


floor on the right hand fuselage. The other vent is
installed at the outlet on the left hand fuselage.

These valves allow the supply of conditioned


air to the baggage compartment when the ECS
packs are in operation.

When smoke is detected in the aft baggage


compartment, the control amplifier will remove
electrical power from the aft baggage vent
inlet and vent outlet shutoff valves. This will
minimize the air flow within the baggage
compartment. Indication of vent valve status
will be shown as VENT INLT and VENT
OTLT lights on the Fire Protection Panel.

Revision 0.4 FOR TRAINING PURPOSES ONLY 21-81


21-82 21  AIR CONDITIONING

2
5 6

RECIRC FAN
12 1 60 ON/OFF
2 3
D ON/OFF
2123-S1
DISCRETE OUT 3 E HI/LO
RECIRCULATION RPM DISCRETE IN 11 F RPM

DASH 8 Q400
FAN SWITCH

AIR CONDITIONING CONTROL PANEL NOSE F


2431-
T8
28V A +28 VDC
B GND
C GND
Q6 DC CONTACTOR
+28 VDC BOX
ECS/BA CONT L MAN
R MAIN J L CHANNEL MAN
FOR TRAINING PURPOSES ONLY

5A H GND
A
RECIRCULATION FAN

MAINTENANCE TRAINING MANUAL


R6
+28 VDC ECS/BA CONT R AUTO
C R CHANNEL AUTO
R MAIN 5A
B GND

RIGHT DC CBP

SOL 52 B UP
RTN 68 C RTN
SOL 29 A DWN
13 E DN
DISCRETE IN 1 G UP

+28 VDC B7
ECS/BA CONT L AUTO
L MAIN
5A L L CHANNEL AUTO DISTRIBUTION E
B DAMPER
M GND

B GND

C7
+28 VDC
ECS/BA CONT R MAN
L MAIN 5A E R CHANNEL MAN F

F GND
C C
LEFT DC CBP M GND

28 VDC 1 11 EXCITATION
RTN 2 10
PRESS 3 1 PRESS E
SIGNAL 4 6 SIGNAL
GND 5
FWD
B
D
INLET PRESS

ELECTRONIC CONTROL UNIT (ECU)

Figure 21-63.  Cabin Air Distribution Electrical Schematic


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

OPERATION NOTES
Normal System Operation
Refer to Figure 21-63. Cabin Air Distribution
Electrical Schematic.

Operation of the switches that follow on the


AIR CONDITIONING control panel operate

21  AIR CONDITIONING


the ECS:

•• The BLEED switches are set to the 1


and/or 2 position.
•• A PACKS switch is set to the AUTO
position.
•• The distribution damper is controlled by
the ECU (connector J5 pins 29, 52 and
68). The damper controls the airflow in
the positions that follow:
•• Warm operation; 70% of the warm air
goes to the lower vents and 30% goes
to the overhead vents.
•• Cooling operation; 30% of the airflow
goes to the lower vents and the overhead
receives 70%.
•• At standard temperatures (55 to 95°F
(12.8 to 35°C)) air is directed evenly to
the overhead and lower vents.
• • If the right digital channel in the
ECU fails, the damper valve can not
change position.

FOR TRAINING PURPOSES ONLY 21-83


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

Ground Connection
Check Valve

Ground Connection
Duct

Ground Air Connection


Receptacle

NOTE
View looking aft.

Figure 21-64.  Ground Connection Check Valve and Duct

21-84 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

21-23-00 GROUND COMPONENT DESCRIPTION


CONNECTION Ground Connection
INTRODUCTION Refer to:

The ground connection provides a means •• Figure 21-64. G


 round Connection
of supplying conditioned air to the ECS Check Valve and Duct.
distribution system.

21  AIR CONDITIONING


•• Figure 21-65. G
 round Connection
- Detail.
GENERAL
The ground connection is a duct, accessed
An external source of conditioned air is attached through a circular shaped, hinged, and sealed
to the ground connection and the air flow is sent door, located at the rear fuselage right hand side.
to the air conditioning supply ducts.
The connection point has a cover to prevent
The ground connection system has the contamination from entering the system.
following components:
The 5” diameter check valve prevents
•• Ground connection pressurized air from the air conditioning
packs or the emergency ram air system from
•• Ground connection check valve and
venting overboard. When there is no ground
•• Ground connection ducts. conditioned air pressure available, the check
valve is held closed by a spring to prevent dirt
from entering the system.

Latch

D
FW

Figure 21-65.  Ground Connection - Detail

FOR TRAINING PURPOSES ONLY 21-85


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

21-24-00 RAM AIR SYSTEM In flight, ram air enters the aircraft through
the NACA vents at the base of the dorsal fin.
It flows through the ram air ducting to the dual
INTRODUCTION heat exchanger where it cools the bleed air
entering the air conditioning packs.
The emergency ram air system supplies ambient
air to the flight and cabin compartments in the If there is no air flow from the air conditioning
event of a failure of the air conditioning packs. packs, the pressure from the ram air is enough
to overcome the spring in the emergency
21  AIR CONDITIONING

ram check valve. The check valve will open


SYSTEM DESCRIPTION allowing cooling ram air to flow directly into
the cabin and flight compartment supply ducts.
Refer to Figure 21-66. RAM Air System.

There are two functions of the ram air system:

•• Supply cooling ram air to the dual heat


exchanger and
•• Supply emergency ram air to the cabin
and flight compartments in the event of
a failure of the air conditioning packs.

Naca Vents

Ram Inlet Check Valve

Ram Air Check Valve

NOTE
Recirculation Filter Left ACM removed for clarity.

Conditioned Air Supply Duct

Emergency Ram Air Duct

Figure 21-66.  RAM Air System

21-86 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Refer to Figure 21-67. RAM Inlet Check Valve.

During ground operations, when there is no


ram effect, the airflow through the NACA is
insufficient for cooling. The ACM fans continue
to draw in air through the ram air inlet creating a
negative pressure in the ram inlet. This negative
pressure opens a rectangular-shaped ram inlet
check valve to let in additional cooling air.

21  AIR CONDITIONING


A

FWD

A RAM AIR INLET DUCT ASSEMBLY

FWD

Gasket

Ram Inlet Check Valve

Figure 21-67.  RAM Inlet Check Valve

FOR TRAINING PURPOSES ONLY 21-87


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

COMPONENT DESCRIPTION Ram Air Ducts


Refer to Figure 21-68. Emergency Ram Air A series of four ducts in the aft fuselage carry
Check Valve and Ducts. air from the NACA vents to the flight and cabin
compartments.
Ram Air Check Valve
The emergency ram air check valve is a circular
dual flapper valve installed between the upper
21  AIR CONDITIONING

and mid emergency ram air ducts.

The valve prevents loss of air through the


ram ducting during pack operations. When
the packs are off, the valve opens in flight, to
provide emergency ram ventilation.

If the check valve can move freely by hand


against the spring pressure, it is considered
serviceable; otherwise it has to be replaced.

Conditioned Air Supply Duct

B
AIR
FL
OW

Emergency Ram
LOW Air Check Valve
AIRF

B A EMERGENCY RAM AIR DUCT

Figure 21-68.  Emergency Ram Air Check Valve and Ducts

21-88 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

OPERATION No Pack Operation


Refer to Figure 21-69. Emergency Operation. Ram air pressure opens the emergency ram
check valve and the ram air flows into the cabin
Normal Operation and flight compartment supply ducts.

Ram air flows through the ducting, then Ground Operation


through the dual heat exchangers to cool the
engine bleed air in the Packs. With no ram air flow, the ACM fans draw air

21  AIR CONDITIONING


through the ram air ducts.

P
T
F GROUND AIR
C T

RAM AIR

P T

EMERGENCY
RAM AIR
T
CHECK VALVE
C T
F

P
T
RECIRCULATION
M FAN
P
T

P
T
F

Figure 21-69.  Emergency Operation

FOR TRAINING PURPOSES ONLY 21-89


21-90 21  AIR CONDITIONING

Upper Piccolo Tubes Flight Instruments (LCD)


FWD

DASH 8 Q400
A
Upper Plenum
FOR TRAINING PURPOSES ONLY

Left Underfloor

MAINTENANCE TRAINING MANUAL


Duct

Lower Plenum

Zone
Fan 1 (Pilot Side) Temperature
Sensor and
Housing

Fan 3 (Standby)
Lower Piccolo Tubes

Fan 2 (Co-pilot Side)


A

Figure 21-70.  Avionics Equipment and Display Unit Cooling System Ducts
DASH 8 Q400 MAINTENANCE TRAINING MANUAL

21-25-00 AVIONICS NOTE


COOLING
INTRODUCTION
The avionics cooling system has two independent
duct networks and three fans. The system removes

21  AIR CONDITIONING


heat from the avionics rack, the wardrobe rack,
and the five liquid crystal displays (LCDs).

GENERAL
Refer to Figure 21-70. Avionics Equipment and
Display Unit Cooling System Ducts.

The aircraft has an extraction type cooling


system for the avionics and LCDs.

The cooling system has three identical fans. Each


fan can supply half the required cooling flow.

The electrical and ducting systems have been


designed so that single failures do not result in
the loss of the DUs.

FOR TRAINING PURPOSES ONLY 21-91


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

SYSTEM DESCRIPTION One of the duct assemblies is routed to the


instrument panel from the pilot side and the
Refer to Figure 21-71. Avionics and LCD other assembly is routed from the co-pilot side.
Cooling System.
The duct assembly on the co-pilot side also
The avionics cooling system in the flight has the standby fan No.3 attached. The hot air
compartment has dual redundant duct assemblies. is exhausted under the floor behind the flight
Each duct assembly has a cooling fan and compartment.
branches of smaller ducts that are connected to
21  AIR CONDITIONING

the 5 LCDs, avionics rack and the wardrobe rack. Fan 1 and fan 2 are normally running whenever
the electrical power is applied to the aircraft
There are three fans: Fan 1, Fan 2 and Fan 3, that DC main bus.
supply airflow in the two avionics cooling ducts.
If either of these fans fails, the standby fan 3
The avionics cooling fan has an electronically- automatically starts operating.
controlled two speed brushless DC motor.
The operational time of the equipment without
Each fan has a built-in electronic LSWD that forced air-cooling is limited to 60 minutes
sends a signal to the IOM when the fan is because of the location and the high-density
rotating slower than 5000 rpm. design of the LCD displays.

A fan speed control unit is installed on the side Operation of the fans is inhibited on the ground
wall of each of the three avionics cooling fans. when the flight compartment temperature is
below 41°F (5°C).

Avionics Cooling
System

Liquid Crystal Display


(LCD) Cooling System

Liquid Crystal Display


(LCD) Cooling System

Avionics Cooling Fans

Figure 21-71.  Avionics and LCD Cooling System

21-92 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

COMPONENT DESCRIPTION
Avionic Cooling Fans
Refer to Figure 21-72. Cooling Fans.

Two cooling fans are installed in the fuselage


aft of the pilot bulkhead and one is installed on
the right side of the flight compartment below

21  AIR CONDITIONING


the floor.

The avionics cooling fans draw warm air


away from the display units and the Avionics
rack. They also supply a constant flow of air
across the flight compartment zone temperature
sensor. Only two of the three fans are required
to be operational for dispatch.

STA −69.400

B STA 17.440
Speed
Control Unit

Cooling Fan

3 Speed
Control Unit
2 A

Figure 21-72.  Cooling Fans

FOR TRAINING PURPOSES ONLY 21-93


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

A
21  AIR CONDITIONING

Temperature Switch Electrical Connector

Display Units

Right Fwd Underfloor Duct

A VIEW LOOKING AFT

Figure 21-73.  Zone Temperature Switches

21-94 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Zone Temperature Switches NOTES


Refer to Figure 21-73. Zone Temperature
Switches.

There are two zone temperature switches


located under the LCDs. When the flight
compartment temperature is:

21  AIR CONDITIONING


•• Below 41°F (5°C) - Fan operation is
inhibited if the aircraft is on the ground
•• Below 55°F (10°C) - Fault monitoring
is inhibited
•• Above 86°F (30°C) - Fan will go high
speed if the aircraft is post Modsum
4-126287.

NOTE
The cooling fans will not operate if
the flight compartment temperature
is less than 46°F (8°C).

The failure monitoring system


will not operate if the flight
compartment temperature is less
than 55°F (13°C).

FOR TRAINING PURPOSES ONLY 21-95


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

Upper Piccolo Tubes

Upper Plenum

Left Underfloor
Duct

Upper Forward Riser

Lower Plenum

Fan 1 (Pilot Side)

Left Underfloor Duct

Zone Temperature
Sensor and Housing

Fan 3 (Standby)

Fan 2 (Co-pilots Side) Lower Piccolo Tubes

Figure 21-74.  Avionics and LCD Cooling System Ducts

21-96 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Avionics and LCD Cooling The duct assembly on the co-pilot side contains
the standby fan located below the flight
System Ducts compartment floor.
Refer to:
Each duct assembly alone can supply enough
•• Figure 21-74. A
 vionics and LCD cooling for continuous operation of the DUs.
Cooling System Ducts.
The hot air is exhausted into the exit ducts
•• Figure 21-75. F
 ront Fuselage LCD that direct the air to the rear of the baggage

21  AIR CONDITIONING


Cooling Filters. compartment liner.
The dual redundant duct assemblies are as
follows:
Display Unit Filter Maintenance
Practices
•• Lower forward riser duct The filter at the bottom of each LCD is used to
•• Upper forward riser duct ensure the cooling air going into the LCDs is
clean. They need to be replaced at 1000 FH or
•• Lower aft riser duct every 12 months whichever comes first. Here
•• Upper aft riser duct are some helpful hints:
•• Lower Y-ducts •• Do not disconnect the electrical connector
•• Lower plenum •• Disconnect the cooling air hoses so the
•• Upper Y-duct display units can be pulled out sufficiently
for access to the filter
•• Upper plenum
•• PFD, MFD and ED use different size
•• Left underfloor duct filters. Check mod status and refer to IPC
•• Left double tee fitting •• Display Unit filters are not cleanable,
•• Left manifold duct they must be replaced with new ones
•• Right underfloor duct •• Filters are different sizes and are
installed with different orientation
•• Tee fitting and Elbow depending on whether the original or
•• Right double tee fitting redesigned type is used. Adhere to
AMM Task 21-25-00-900-801 to ensure
•• Right manifold duct. the applicable filter type is installed
properly. Incorrect installation can lead
The duct assemblies used above in the avionics to premature Display Unit failure.
cooling system are rigid, semi-rigid and flexible
type ducting.
One assembly is routed from fan 1 below the
cabin floor to the instrument panel on the
pilot side, and behind the avionics rack and
wardrobe shelf.

The second duct assembly is routed from fan 2


below the cabin floor to the instrument panel
on the co-pilot side.

FOR TRAINING PURPOSES ONLY 21-97


21-98 21  AIR CONDITIONING

VENTILATION
OUTLETS
(REF)

FRAME
INSTRUMENT PANEL
(REF)

DASH 8 Q400
FOR TRAINING PURPOSES ONLY

MAINTENANCE TRAINING MANUAL


Engine display
(ED)
NOTES
Push filter down to bottom of pocket.

Slide filter below anchor nut.

TYPICAL DISPLAY
INSTALLATION
(REF)

TYPICAL ORIGINAL TYPICAL REDESIGNED


FILTER FILTER
bray12a01.dg, gv/kmw, apr16/2012

Figure 21-75.  Front Fuselage LCD Cooling Filters


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Avionics Cooling Fans NOTE


Operational Check
A maintenance task is used for operational
check of the three avionics cooling fans as well
as the two temperature switches. The proper
operating speeds of each avionics cooling fan
are tested by:

21  AIR CONDITIONING


•• Pulling and resetting their PRI and SEC
circuit breakers
•• Applying and removing electrical power
to DC main buses
•• Applying and removing heat to the
left and right temperature switches
(if aircraft has modsum 4-126287 or
4-215000).

NOTE
This test must be done with the
flight compartment temperature
higher than 13°C as the avionics
cooling fan failure monitoring
system will not operate.

Revision 0.4 FOR TRAINING PURPOSES ONLY 21-99


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

MTOP MTOP
75 % TRQ 75 %
%

NH 75 75 NH
%RPM %RPM
21  AIR CONDITIONING

A/FSELECT
MAIN INSTRUMENT PANEL 92. 0 PROP 92. 0
RPM
A/ F TEST A / F TEST
PASSED PASSED
FF
PPH
850 850 FF
PPH
1020 1020
ITT
C
NL NL
%RPM %RPM
74 74
755 755
C OIL PSI FUEL C OIL PSI
0 0 1620 LBS 1620 0 0
+ 25 C + 22

SAT + 22 C

IOMS FAIL FANS FAIL

A Advisory Message

#1 HYD
ISO VLV
L

CABIN #2 HYD
DUCT HOT ISO VLV
L

CABIN
PACK
P CK HOT
PA

MAIN
BATTERY
BATT
A ERY
R

#1 HYD
B FLUID HOT

AVIONICS

#1 ENG
OIL PRESS
OVERHEAD CONSOLE

B Avionics Caution Light

Figure 21-76.  Avionics Cooling Fans Malfunctions Indications /Advisory Message

21-100 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

CONTROLS AND INDICATIONS NOTES


Refer to Figure 21-76. Avionics Cooling Fans
Malfunctions Indications /Advisory Message.

There are no manual controls for the avionic


cooling fans. The avionics cooling system
status is indicated on the ED and/or CAWP.

21  AIR CONDITIONING


One Fan Failure: Single fan failures are logged
within the CDS and are not shown to the flight crew.

Two Fans Failure (Air mode): FANS FAIL


advisory message is displayed on the ED.

Two Fans Failure (Ground mode): If speed


is less than 50 Kts, the FANS FAIL advisory
message is displayed on the ED and the IOM
turns on the AVIONIC caution light.

Interfaces
Low Speed Warning Detector
Each fan has a built-in electronic LSWD which
sends a signal to the IOM when the fan is
rotating slower than 5000 rpm.

The IOM uses the low speed warning signal to


record and display faults. Both IOM 1 and IOM
2 monitor all three fan fail speeds.

Revision 0.4 FOR TRAINING PURPOSES ONLY 21-101


21-102 21  AIR CONDITIONING

BEHIND WARDROBE
K9

+28 VDC COOLING FAN CONT


1+25 VDC T>10°C 5 D3
R ESS 1A 3 RTN T>30°C 4 D2 A- D ON/OFF
BUS
T>5°C 2 F D1 R A PWR
C3 C HI/LO
TEMPERATURE SWITCH C2 D B GND FAIL E
RIGHT DC CBP B- C1 C3
B3 C2

DASH 8 Q400
B2 C1 CR5 FAN #1
B1 B3
T>5°C 2 A3 B2
1+25 VDC T>30°C 4 A2 B1
3 RTN T>10°C 5 A1 A3
A2 E 413 FAN #1 INHIBITED
TEMPERATURE SWITCH Z X2
A1 429 FAN #1 RUNNING
C- X1
AV RACK X1
129 FAN #2 RUNNING
K5 X2 131 FAN #3 RUNNING
P/J1A
FOR TRAINING PURPOSES ONLY

WOW 8F K1
B6 B
C FAN #1 31-40 A1 I0M #1
+28 VDC FAN 3 PWR SEC A1 PSEU A POWER RELAY
MAIN BUS 20A

S D ON/OFF

MAINTENANCE TRAINING MANUAL


M6
CR4 A PWR
FAN 1 PWR SEC B GND FAIL E
+28 VDC
B C3 C HI/LO
ESS BUS 20A
C2 E
C1 FAN #2 129 FAN #2 RUNNING
B3 131 FAN #3 RUNNING
A6 B2
FAN 1 PWR PRI B1
+28 VDC A3 429 FAN #1 RUNNING
MAIN BUS 20A A2 D A PWR 431 FAN #2/FAN #3
C A1 B GND INHIBITED
D ON/OFF
LEFT DC CBP A X1 C FAIL E
A1 IOM #2
X2
FAN #3
B3 K2
R4
B2
FAN 2 PWR PRI B1 FAN #2/#3
+28 VDC
A3 POWER RELAY
MAIN BUS 20A A2 Y
A1 X
L9
X1
+28 VDC FAN 2 PWR SEC
X2
ESS BUS 20A
K4
CR1 CR2
S4
W
FAN 3 PWR PRI U
+28 VDC
MAIN BUS 20A
B3
B2 T
RIGHT DC CBP B1 N
V
X1

X2

K3

RELAY PANEL

Figure 21-77.  Avionics Cooling Normal Operation (Post Modsum)


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

OPERATION output is open circuit which causes the


IOM to record if FAN FAIL output. If
Normal System Operation the Inhibit output is grounded, the IOM
does not record FAN FAIL outputs.
Refer to Figure 21-77. Avionics Cooling •• F o r a i r c r a f t m a n u f a c t u r e d b e f o r e
Normal Operation (Post Modsum). Modsum 4-126287 - the fans always run
at high speed during normal operation.
On initial start-up, electrical power is supplied
to all three fans and all three fans will run. If •• For aircraft with Modsum 4-126287 -

21  AIR CONDITIONING


there is no fan fail signal from the LSWD, fan when the left hand zone temperature
No.3 will shut down and fan No.1 and fan No.2 switch senses 30°C or higher, the HI/LO
will continue to operate. If either fans No.1 or output is open circuit which causes fan
No.2 fails, fan No.3 comes on automatically. No.1 to operate at high speed. If the HI/
LO output is grounded, the fan operates
Only two of the three fans are required to be at low speed. Fan No.2 speed is affected
operational for dispatch. When DC generated by the right hand zone temperature
power is available and the aircraft is in flight, switch.
only two avionics cooling fans are operating. •• T h e 5 ° C a n d 1 0 ° C d i s c r e t e s a r e
inhibited in flight mode and the 30°C
The operational time of the equipment without discrete will cause the fan to go high
forced air cooling is limited to 60 minutes. speed if the main buses are powered.
When the internal temperature increases, the
displays’ brightness will be reduced to 60%.
Each fan uses a LSWD which sends a FAN
If there is the possibility of a misleading or
F AI L output on pin E of the f a n to t h e
total loss of display due to internal temperature
IOMs. This output is grounded if the fan is
increases, the display unit will shut down.
in normal operation.
In the remote case of both main DC buses are
not available in flight and the aircraft is only Crew Reports
powered by the batteries, fan No.1 or No.2 will Avionics fans appear to start late as none of them
operates at low speed. Fan No.3 will not be could be heard running until 10 or 20 minutes
available if both main buses are not powered. after the DC external power was applied.
This operational mode is capable of supplying Subsequent operation of the cooling fans was
the minimum air flow required for the LCDs found normal. What is your assessment?
to operate at reduced brightness but below the
automatic shutoff threshold.
Fault Diagnostics
The avionics cooling system has two fan zone In conjunction with the aircraft centralized
temperature switches which operate at 5°C, diagnostics system, maintenance can use one
10°C and 30°C. On aircraft before Modsum of the following troubleshooting tools:
4-126287, the 30°C discrete is not installed.
•• Bombardier’s ECS HEX Decoder
•• The 5°C, ON/OFF discrete to the fan
is on pin 2 of the switch. When the •• Fault Isolation Manual (FIM).
temperature rises above 5°C, an open •• Aircraft Diagnostics Solutions (ADS)
circuit causes the fan to operate. If the
ON/OFF output is grounded, the fan
stops operation.
•• The 10°C, inhibit discrete to the IOM
is on pin 5 of the switch. When the
temperature rises above 10°C the Inhibit

FOR TRAINING PURPOSES ONLY 21-103


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Central Diagnostics System Page 2 shows the present faults of the right
hand channel. Present faults are faults currently
The aircraft Central Diagnostics System (CDS) stored in memory. When maintenance personnel
has 7 pages of information dedicated for the clear the present faults, they will be moved to
pneumatics and air conditioning systems. their corresponding fault history page.
ECS
ECSPRESENT
PRESENT FLT
FLT LLCH
CH 1/7
1/7
Page 1 shows the first 12 present faults Page 3 lists the fault history for the left
XXXX
4002 --ECU
ECUDIG
DIGCH
CH11
detected by the left channel of the ECSECU. channel. Page
XXXX - 4 lists the fault history for the
L NAPRSOV
Any additional faults are not shown. The faults right channel.
XXXX -The 3 digit
APU DIFF PR number is the time
21  AIR CONDITIONING

are displayed with fault code in hexadecimal XXXX - FD TSOV


in hours since the last reset. If it is more than
followed by a 15 character description. 999, then XXXX
the 3- FDdigits
MAN REF POT
will change to “OLD”.
XXXX - FD ACM
A maximum XXXX of
- ECU12 historical
ANLG CH 1 faults can be
displayed per
XXXXchannel.
- L HP BLD SW
XXXX - COMP TMP MISCMP
XXXX - SEC OLT MISCMP
XXXX - FD CMP OLT TMP
XXXX - FD MAN OLT TMP
I

ECS PRESENT FLT L CH 1/7


1/7 ECS
ECSPRESENT FLTRRCH
PRESENT FLT CH 2/7

XXXX
4002 --ECU
ECUDIG
DIGCH
CH11 XXXX - ECU DIG CH 2
XXXX - L NAPRSOV XXXX - R NAPRSOV
XXXX - APU DIFF PR XXXX - APU DIFF PR
XXXX - FD TSOV XXXX - CAB ACM
XXXX - FD MAN REF POT XXXX - CAB NO FAULTS LOGGED
OLT MISCMP
XXXX - FD ACM XXXX ECS CABFLT
- ECS FLT
TSOVHISTORY
HISTORY LL CH
CH 3/7
3/7

XXXX - ECU ANLG CH 1 XXXX - ECU ANLG CH 2


XXXX - ECUDIG
4201 DIGCH
CH11 043
XXXX - L HP BLD SW XXXX- -ECU
R HP BLD SW 061
XXXX
4201 - L- LNAPRSOV
NAPRSOV 083
109
XXXX - COMP TMP MISCMP XXXX - COMP TMP MISCMP
3003
XXXX- APU
- APUDIFF
DIFFPR
PR 190
201
XXXX - SEC OLT MISCMP XXXX - SEC OLT MISCMP
4201
XXXX- FD FDTSOV 294
XXXX - FD CMP OLT TMP XXXX --CAB TSOV
CMP OLT TMP 359
4201
XXXX- FD FDMAN REF POT 294
XXXX - FD MAN OLT TMP XXXX --CAB MAN
MAN REF
OLT POT
TMP 398
4201
XXXX- FD
- FDACM
ACM 301
402 I
I 4201 - ECU
XXXX - ECUANLG
ANLGCH CH11 318
410
4201
XXXX- L- LHP
HPBLD
BLDSW
SW 363
450
4201 - COMP TMP MISCMP 371
XXXX - COMP TMP MISCMP 500
4201 - SEC OLT MISCMP 408
ECSFigure
PRESENT21-78. CHECSECU - Present Faults of the Left Channel
XXXX - SEC OLT MISCMP 502
ECS PRESENT FLTRRCH
FLT 2/7 3C01
XXXX- FD
- FDCMP
CMPOLT
OLTTMP
TMP 414
OLD
4201
XXXX- FD
- FDMAN
MANOLT
OLTTMP
TMP 473
OLD
XXXX - ECU DIG CH 2
I
XXXX - R NAPRSOV
XXXX - APU DIFF PR
XXXX - CAB ACM
XXXX ECSNOFLT
- ECS
CAB FLTHISTORY
OLT HISTORY
FAULTS LL CH
LOGGED
MISCMP CH 3/7
3/7 ECS
ECSFLT
FLTHISTORY R CH
HISTORY R CH 4/7
4/7
XXXX - CAB TSOV
XXXX
4201 - ECUDIG
- ECU DIGCHCH11 043
061 XXXX- ECU
3801 - ECUDIG
DIGCH
CH22 095
010
XXXX - ECU ANLG CH 2
XXXX
4201 - L- LNAPRSOV
NAPRSOV 083
109 XXXX- R
3801 - RNAPRSOV
NAPRSOV 099
023
XXXX
3003 -
- APUR HP BLD SW XXXX- APU
- APUDIFF
DIFFPR
PR 168
XXXX - APUDIFF
DIFFPR
PR 190
201 3801 028
XXXX
4201 - -FDCOMP
TSOVTMP MISCMP 294 XXXX- -CAB
CABACM
ACM 254
XXXX - FD TSOV 359 410C 061
XXXX
4201 - -FDSEC OLT MISCMP
XXXX - FDMAN
MANREF
REFPOT
POT 294
398 XXXX- -CAB
410D CABOLT
OLT MISCMP
MISCMP 401
061
XXXX
4201 - -FDCAB CMP OLT TMP
ACM 301
XXXX - FD ACM 402 XXXX- -CAB
410F CABTSOV
TSOV 463
061
XXXX
4201
-
- ECU
CAB MAN OLT TMP
XXXX - ECUANLG
ANLGCHCH11 318
410 410A
XXXX- -ECU
ECUANLG
ANLGCHCH 22 061
495
4201 - L HP BLD SW 363 I
XXXX - L HP BLD SW 450 4201
XXXX- R
- RHP
HPBLD
BLDSW
SW 061
556
4201 - COMP TMP MISCMP 371 410C
XXXX- -COMP
COMPTMP
TMP MISCMP
MISCMP 065
681
XXXX - COMP TMP MISCMP 500
4201 - SEC OLT MISCMP 408 410D
XXXX- -SEC
SECOLT
OLT MISCMP
MISCMP 065
OLD
XXXX - SEC OLT MISCMP 502
3C01
XXXX- FD- FDCMP
CMPOLT
OLTTMP
TMP 414
OLD XXXX- -CAB
410F CABCMP
CMPOLT
OLT TMP
TMP OLD
065
4201
XXXX- FD- FDMAN
MANOLT
OLTTMP
TMP 473
OLD XXXX- -CAB
410A CABMAN
MANOLT
OLT TMP
TMP OLD
065
I I

Figure
ECS
ECSFLT 21-79. 
FLTHISTORY
HISTORY CHECSECU
R CH
R 4/7
4/7 - Present Faults of the Right Channel
XXXX- ECU
3801 - ECUDIG
DIGCH
CH22 095
010
XXXX- R
3801 - RNAPRSOV
NAPRSOV 099
023
XXXX- APU
3801 - APUDIFF
DIFFPR
PR 168
028
21-104 XXXX- -CAB
410C CABACM
ACM FOR
254
061
TRAINING PURPOSES ONLY
XXXX- -CAB
410D CABOLT
OLT MISCMP
MISCMP 401
061
XXXX- -CAB
410F CABTSOV
TSOV 463
061
410A
XXXX- -ECU
ECUANLG
ANLGCHCH 22 061
495
DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Page 5 shows the software version currently


loaded on the two channels of the ECSECU.

Page 6 shows the diagnostics data collected by


the left digital channel. They are recorded in
hexadecimal. Page 7 shows the hexadecimal
data for the right digital channel. The ECS
data sent to the CDS is a “snapshot” of the data
contained in the ECU. The first 3 characters

21  AIR CONDITIONING


are for identification and the remaining 4 are
for signal information. They represent ECS
temperatures, pressures and valve commands.
In order to refresh the data, the ECS menu
must be exited and re-entered. There are 36
hexadecimal codes for each channel.

ECS SW PART NUMBER 5/7

CHANNEL 1 PART NUMBER


4822848-004

CHANNEL 2 PART NUMBER


4822848-004 ECS FLIGHT DATA L CH 6/7

R1L09AA R2L09AA R3L09C1


A1L09AF A3L08EB P1L2D82
P2L0000 D010000 D8L0000
S1S0001 S2L0000 S3L0000
T1L1400 T2L6400 T3L0000
T4S0000 T5L0000 T6L0000
PR10769 PR20063 PR30047
I
PR40008 I1LE663 I2LA3FF
13LC323 I4LE033 I5L0077
16LC01F 17LFFFF I8LFFFB
19LFF87 B1L0001 B2L0000
Figure 21-80.  Software Version on Both Channels of the ECSECU
B3L0000 B4L0000 B5L0000

ECS FLIGHT DATA L CH 6/7


ECS FLIGHT DATA R CH 7/7

R1L09AA R2L09AA R3L09C1


R1R09CC R2R09AA R3R09B6
A1L09AF A3L08EB P1L2D82
A1R09AA A3R0904 P1R1F32
P2L0000 D010000 D8L0000
P2R2F92 D010000 D8R0000
S1S0001 S2L0000 S3L0000
S1S0001 S2R0000 S3R0000
T1L1400 T2L6400 T3L0000
T1R1400 T2R6400 T3R0000
T4S0000 T5L0000 T6L0000 T4S0000 T5R0000 T6R0000
PR10769 PR20063 PR30047 PR10767 PR20068 PR3004C
PR40008 I1LE663 I2LA3FF PR40006 I1RE663 I2RA3FF
13LC323 I4LE033 I5L0077 13RE323 I4R903D I5R0077
16LC01F 17LFFFF I8LFFFB 16R400B 17RFFFF I8RFFF8
19LFF87 B1L0001 B2L0000 19RFF81 B1R0001 B2R0000
B3L0000 B4L0000 B5L0000 B3R0000 B4R0000 B5R0000

I I

Figure 21-81.  Diagnostic (Left) and Hexidecimal (Right) Data Display


ECS FLIGHT DATA R CH 7/7

R1R09CC R2R09AA R3R09B6


A1R09AA A3R0904 P1R1F32
P2R2F92 D010000 FOR
D8R0000 TRAINING PURPOSES ONLY 21-105
S1S0001 S2R0000 S3R0000
T1R1400 T2R6400 T3R0000
T4S0000 T5R0000 T6R0000
PR10767 PR20068 PR3004C
DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

Figure 21-82.  Bombardier Navigator - FIM


21-106 FOR TRAINING PURPOSES ONLY
DASH 8 Q400 MAINTENANCE TRAINING MANUAL

The Fault Isolation Manual (FIM) These BITE indications are made available on
systems such as Cabin Pressure Control System,
The Fault Isolation Manual (FIM) provides Environmental Control System etc.
maintenance personnel with instructions to
identify, isolate, and correct faults. To avoid An alert message is related to one or more status
or reduce dispatch delays, the FIM provides messages. Therefore, start from the alert fault
the Original Equipment Manufacture’s isolation task to find the correct status task.
(OEM) recommended procedures to quickly
and effectively isolate discrepancies in the Class 2 status messages do not have a related

21  AIR CONDITIONING


Q400 aircraft. alert message. Therefore, for the status
messages that are in the Class 2 Fault List,
The FIM has fault isolation tasks to identify start from the status fault isolation task.
single point discrepancies.
Cabin Fault List
Fault Isolation Process
The cabin fault list is an alphanumeric list of
The fault isolation process has three parts.
cabin discrepancies that are seen in the cabin
and affect passenger comfort. An example of
•• A flight compartment discrepancy,
cabin fault is potable water system.
BITE indication, or cabin discrepancy
is viewed
Aircraft Diagnostics Solutions
•• Find the fault isolation task in the
Master Fault Table. Refer to Figure 21-83. Aircraft Diagnostic
Solutions.
•• Do the fault isolation task.
The Aircraft Diagnostics Solutions application
Fault Tables is accessible on the right hand side of the home
page under “My Services and Tools” after you
Alert Message List log into the iflybombardier.com web site. You
The alert message list is an alphanumeric list can open a new ADS troubleshooting session
of all flight compartment discrepancies that in 3 different ways:
are sensed by the aircraft monitoring systems.
Alert messages are shown or heard in the flight •• Images
compartment (e.g. CABIN PRESS or cabin
Click on the relevant area on the cockpit
pressure control panel FAULT light illuminates).
image, e.g. Caution and Warning
Panel for DUCT HOT caution light
Observed Fault List (refer to Figure 21-84. ADS Session via
Images.)
The observed fault list is an alphanumeric list of
the flight compartment discrepancies that the pilots
•• Keywords
can see. An observed fault does not have a related
alert indication. Examples of observed faults are Enter a keyword, e.g. Bleed Hot
caution or advisory lights do not come into view (refer to Figure 21-85. ADS Session
or audio message is not heard or a control panel via Keywords.)
selection does not give the correct result.
•• ATA
Status Message List Select an ATA chapter, e.g. ATA 21
(r efer to Figure 21-86. ADS Session
The status message list is an alphanumeric list
via ATA.)
of all the system BITE indications that can be
seen or heard while the aircraft is on the ground.

FOR TRAINING PURPOSES ONLY 21-107


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

Figure 21-83.  Aircraft Diagnostic Solutions


21-108 FOR TRAINING PURPOSES ONLY
DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING
Figure 21-84.  ADS Session via Images
FOR TRAINING PURPOSES ONLY 21-109
DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

Figure 21-85.  ADS Session via Keywords


21-110 FOR TRAINING PURPOSES ONLY
DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING
Figure 21-86.  ADS Session via ATA
FOR TRAINING PURPOSES ONLY 21-111
DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

Figure 21-87.  Enter Hex Tab Screen


21-112 FOR TRAINING PURPOSES ONLY
DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Bombardier’s ECS HEX Decoder Refer to:


Bombardier has an ECS troubleshooting tool that •• Figure 21-87. Enter Hex Tab Screen.
you can download from their iflybombardier.com
web site. It is called the ECS HEX Decoder tool. •• Figure 21-88. Pack Page Tab Screen.
You can locate the zipped version of the tool •• Figure 21-89. Control Panel Screen.
under the Resources tab.
•• Figure 21-90. Bleeds Page Tab Screen.
To download a copy of the tool, follow the •• Figure 21-91. Fault Codes Tab Screen.

21  AIR CONDITIONING


path below:
•• Figure 21-92. Hex List Tab Screen.
► iflybombardier.com •• Figure 21-93. Components Tab Screen.
► Resources For sample screens of the Bombardier ECS
Decoder.
► Service Documents

► Training Material

► ECS Decoder V9

To start using the tool, you need to do the


following:

•• On the initial Enter Hex Tab screen


enter date, aircraft registration, ambient
temperature and hex codes recorded on
pages 6 & 7 of the CDS ECS section.
Preferably 3 readings should be taken:
°° When the air-conditioning system is
OFF and cooler down
°° When both engines are running with
bleeds ON and within a few minutes
after hot temperature was selected
°° After cold temperature selection has
just been made
•• Enter cabin and duct temperatures
indicated on the cockpit gauge
•• Enter fault codes or any relevant
information in the NOTE text box
•• Select “File” - “Save as” from menu to
save the reading to a file in a folder of
your choice.
•• Click the “Decode” button to decode
and enable the top toolbar tabs.

FOR TRAINING PURPOSES ONLY 21-113


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

Figure 21-88.  Pack Page Tab Screen


21-114 FOR TRAINING PURPOSES ONLY
DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING
Figure 21-89.  Control Panel Screen
FOR TRAINING PURPOSES ONLY 21-115
DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

Figure 21-90.  Bleeds Page Tab Screen


21-116 FOR TRAINING PURPOSES ONLY
DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING
Figure 21-91.  Fault Codes Tab Screen
FOR TRAINING PURPOSES ONLY 21-117
DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

Figure 21-92.  Hex List Tab Screen


21-118 FOR TRAINING PURPOSES ONLY
DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING
Figure 21-93.  Components Tab Screen
FOR TRAINING PURPOSES ONLY 21-119
21-120 21  AIR CONDITIONING

PRESSURIZED

UNPRESSURIZED

DASH 8 Q400
FORWARD
FOR TRAINING PURPOSES ONLY

SAFETY VALVE

AFT SAFETY VALVE

MAINTENANCE TRAINING MANUAL


PRESSURIZATION
CONTROL PANEL

CARGO
FLIGHT CABIN COMPT
COMPT

UNDERFLOOR AREA

FORWARD AFT PRESSURE AFT OUTFLOW


PRESSURE DOME VALVE
BULKHEAD

Figure 21-94.  Fuselage Pressurized Areas


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

21-31-00 PRESSURIZATION NOTES


CONTROL
INTRODUCTION
The pressurization system controls the cabin
altitude and the cabin rate of change.

21  AIR CONDITIONING


GENERAL
Refer to Figure 21-94. Fuselage Pressurized
Areas.

The pressurized area of the fuselage extends


from the front pressure bulkhead to the
rear dome. This area includes the flight
compartment, passenger compartment, under
floor space and baggage compartments.

The CABIN PRESSURE control panel controls


the system in automatic and manual modes.
The Cabin Indication Module shows the data
to monitor the system.

If the cabin altitude is too high, the cabin pressure


controller and the cabin indication module send
the warning signal to the aircraft systems.

Electrical power supply for pressurization


control is supplied by the 28 VDC left main
bus through a CABIN PRESS AUTO CONT
circuit breaker.

The aft outflow valve is used for automatic and


manual control of the pressurization system.

The forward safety valve is used for emergency


operation and for smoke removal from the flight
compartment. It also protects the aircraft against
excessive positive and negative air pressures.

The aft safety valve protects the aircraft against


excessive positive and negative pressures and
assists in cabin pressure equalization after
aircraft lands.

FOR TRAINING PURPOSES ONLY 21-121


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

FWD AFT
PRESSURE PRESSURE
BULKHEAD BULKHEAD

FORWARD
SAFETY VALVE
SELECTOR

OVERPRESSURE
FWD SAFETY VALVE

RELIEF
CABIN
PRESSURE
CONTROL DISCRETE MANUAL
PNEUMATIC RELAY PANEL
OUTFLOW
VALVE
ANALOG DISC
RS422 AUTO

ARINC

PLA #2 PLA 60° Switch


DISC
CABIN PSEU WOW - DOOR STATUS (ONLY IN
ADU 1 DISC
NOTE: ADU PRESSURE AUTO MODE)
CONTROLLER
1. Aircraft ALT (Press)
CABIN PFCSOV
2. Barometric Correction ECS
ADU 2 DISC INPUT OPEN
3. Vertical Speed (Aircraft) ECU
AIRFLOW DISC
4. ADU 1 Has Priority
(WATCHDOG
RESETS APU OR DE-ICING

AFT SAFETY VALVE


PROCESSOR IFC 1 OVERPRESSURE BLEED AIR
ARINC
3 TIMES (CDS) RELIEF
THEN CLOSES
THE OUTFLOW RESET
SOLENOID
VALVE) DISC MAINTENANCE VALVE
PANEL

SUCTION
PORT ARINC DISC
(WOW - PLA) AIR JET
ARINC PUMP

CABIN DISC
INDICATION
CABIN PRESSURE 10,000 ft.
MODULE
WARNING LIGHT (9,800 ft.)
ARINC DISC
fs460a01.cgm

Figure 21-95.  Pressurization Control Synoptic

21-122 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

SYSTEM DESCRIPTION Flight compartment indications are:

Refer to: •• Cabin altitude


•• Cabin altitude rate of change
•• Figure 21-95. P
 ressurization Control
Synoptic. •• Differential pressure
•• Figure 21-96. Typical Flight Profile. •• Cabin altitude warning
•• Cabin Pressure Control System fault

21  AIR CONDITIONING


The system operates in the modes that follow: annunciation
•• Normal/Automatic - Software Profile
•• On Ground - Pressurize 400’ below take
off field elevation during take-off roll
•• Take-off - Maintain software schedule
with reference altitude (ADU inputs)
•• Landing - 400’ below selected landing
altitude
•• Emergency/Smoke Removal
•• Pressure Dump
•• Manual

ALTITUDE

Scheduled Cruise Altitude


25,000'

5.46 psid

Cabin Cruise Altitude


8000'

Landing Elevation

TIME
TAKE-OFF FLIGHT DESCENT DEPRESSURIZATION
PRE-PRESSURIZATION

fsf20a01.cgm

Figure 21-96.  Typical Flight Profile

FOR TRAINING PURPOSES ONLY 21-123


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

FORWARD SAFETY
VALVE SELECTOR SUCTION
PORT
NORMAL

FORWARD
SAFETY
VALVE
OPEN

PRESSURIZATION CONTROL PANEL

LDG ALT CABIN ALTITUDE

0 DUMP CLSD
−2 2 F
FT X
1000 A INCR
14 4 U
12 L MAN
10 6 T
8 AUTO OPN

INCR DECR
FWD
− + LDG ALT MAN DIFF OUTFLOW
BLEED
AIR

PSEU
ADS INPUT POWER
LEVERS

CABIN
PRESSURE
CONTROLLER

OUTFLOW AFT SAFETY


VALVE VALVE

Figure 21-97.  Pressurization Synoptic

21-124 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Refer to Figure 21-97. Pressurization Synoptic. NOTES


The pressurization control system is electrically
operated. The pressurized area is supplied with
a flow of conditioned air from the ECS.

Modulating the aft outflow valve controls


the fuselage pressure. If the external ambient
pressure differs from the fuselage pressure by

21  AIR CONDITIONING


more than a preset amount, safety valves will
open for positive or negative pressure relief.

When electrical power is first supplied to the


system, a full electrical test of the system is
done. The FAULT alert light, on the CABIN
PRESSURE control panel illuminates, during
the POST. The system operation is automatic
with the data programmed into the controller.

The aft outflow valve can be manually controlled


from the CABIN PRESSURE control panel on
the flight compartment overhead panel.

The aft safety valve protects against cabin


overpressure and negative pressure and supplies
venting when WOW.

A manually operated forward safety valve in


the front pressure bulkhead is used for backup
pressurization control or for smoke removal.
The forward safety valve is operated by the
FWD OUTFLOW rotary knob on the CABIN
PRESSURE control panel or by the forward safety
valve selector on the co-pilot’s side console.

The CABIN PRESSURE control panel and the


cabin pressure controller control the system.

Operation of the outflow valve is automatically


controlled by the cabin pressure controller
according to the flight profile and landing
elevation set by the aircrew. The valve can also
be operated in the manual mode in the event of
failure of the automatic mode of control.

FOR TRAINING PURPOSES ONLY 21-125


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

COMPONENT DESCRIPTION
CABIN PRESSURE Control Panel
Refer to Figure 21-98. CABIN PRESSURE
Control Panel (CPCP).

The CABIN PRESSURE control panel, on the


overhead panel contains the required indicators
21  AIR CONDITIONING

and switches to manage the cabin pressure.

For details, refer to Controls and Indications


CPCP later in this chapter.

OVERHEAD CONSOLE
FWD OUTFLOW
LDG ALT Indicator
Valve Rotary Knob

CABIN ALTITUDE

INCR

INCR DECR
MAN DIFF

LDT ALT Rotary Switch MAN DIFF INC/DECR Switch AUTO-MAN-DUMP


Outflow Selection Switch
A

Figure 21-98.  CABIN PRESSURE Control Panel (CPCP)

21-126 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Cabin Pressure Controller The CPC:

Refer to Figure 21-99. Cabin Pressure •• Provides the calculation of the control
Controller (CPC). logic and cabin pressurization schedule
according to aircraft flight profile.
The CPC is located on the bulkhead forward of
•• Provides control of the cabin pressure
the wardrobe. It is a microprocessor based unit
by driving the auto mode actuator of the
that controls the cabin pressure schedule based
aft outflow valve.
on the aircraft flight profile.

21  AIR CONDITIONING


•• Provides an excessive cabin altitude
warning signal to the CAWP. (9800 ft).
•• Monitors the Cabin Indication Module,
Aft Safety Valve and the Outflow Valve
for fault detection.
•• Initiates a system level power up BIT
A when on the ground.
TOP OF •• Provides an interface to the CDS.
AVIONICS RACK

Pressure
Sensor

Figure 21-99.  Cabin Pressure Controller (CPC)

FOR TRAINING PURPOSES ONLY 21-127


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Cabin Indication Module (CIM)


Refer to Figure 21-100. Cabin Indication Module
(CIM).

The cabin indication module located in the


flight compartment on the overhead panel
contains a differential pressure indicator, a
cabin altitude indicator, a cabin rate of change
21  AIR CONDITIONING

indicator, and a pressure sensor.

The CIM interfaces with the CPC and ADUs


for differential, altitude and rate indications.
For details, refer to Controls and Indications
CIM later in this chapter.

OVERHEAD CONSOLE

CABIN

DIFF

Figure 21-100.  Cabin Indication Module (CIM)

21-128 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Outflow Valve
Refer to:

•• Figure 21-101. Aft Outflow Valve.


•• Figure 21-102. Outflow Valve Synoptic.
The 6 in. aft outflow valve is located on the
rear pressure bulkhead.

21  AIR CONDITIONING


The electrical actuator has two DC motors, a
gearbox and a control box.

The gearbox is arranged to allow either actuator


to drive the valve butterfly between limits,
regardless of the position of the other actuator.

Auto mode actuator has a brushless 28 VDC motor.


Manual mode has a 28 VDC motor with brushes. Figure 21-101.  Aft Outflow Valve

The function of the aft outflow valve is to


modulate and control the cabin pressure in the
dump, auto and manual modes.

Adapter A
D
FW

Aft Outflow Coupling


Valve

Figure 21-102.  Outflow Valve Synoptic

Revision 0.4 FOR TRAINING PURPOSES ONLY 21-129


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

Figure 21-103.  Forward Safety Valve

Poppet Assembly

Overpressure
Relief Box

Pneumatic Relay

Filter
To Fwd Safety
Valve Selector
A

Figure 21-104.  Forward Safety Valve Synoptic

21-130 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Forward Safety Valve NOTES


Refer to:

•• Figure 21-103. Forward Safety Valve.


•• Figure 21-104. Forward Safety Valve
Synoptic.

21  AIR CONDITIONING


The forward safety valve body is located in
the nose compartment and is installed on the
pressure bulkhead.

Its cover includes an overpressure relief box


and a filter box, a poppet/diaphragm assembly,
a deflector, a spring and a pneumatic relay that
includes a manometric capsule and a check valve.
The valve is of mainly composite construction.

The forward safety valve:

•• Provides overpressure and negative


pressure relief.
•• Controls the discharge airflow for flight
deck smoke evacuation or RAM air.
Controlled by the FWD OUTFLOW
knob of the CABIN PRESSURE control
panel or the FWD safety valve selector
on the co-pilot side panel.
•• The filter is non cleanable and has
to be replaced periodically as per
maintenance requirement
•• The valve is held by a quick attachment
detachment clamp and a spring pin ensure
the valve is installed in one fixed position
•• There are two ways to do an operational
check for the forward safety valve:
°° C o n n e c t a V a c u u m P u m p
(GSB100006) to the suction port
to create suction pressure for
the forward safety valve and test
operation of the valve by rotating
the forward safety valve selector
°° Run both engines and pressurize the
aircraft via MAN mode until CIM
registers 2 psi differential pressure.
Turn the FWD OUTFLOW selector
to the INCR position and see the
valve opens.

FOR TRAINING PURPOSES ONLY 21-131


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Forward Safety Valve Selector


Refer to Figure 21-105. Forward Safety Valve
Selector.

The forward safety valve selector is located on


the co-pilot side console.

Opening the forward safety valve provides


21  AIR CONDITIONING

smoke evacuation or ram air flow.

The selector fully opens the forward safety


valve to release all cabin pressure. The selector
is a shut-off valve.

RIGHT SIDE CONSOLE


Switch Guard

A
NORMAL NORMAL

OPEN OPEN

Forward Safety
Valve Selector

Figure 21-105.  Forward Safety Valve Selector

21-132 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Aft Safety Valve, Air Jet Pump & Air Jet Pump
Safety Valve Filter
The air jet pump, located on the aft safety
Refer to Figure 21-106. Aft Safety Valve. valve, has a body and three orifices. The pump
uses bleed air to cause a negative pressure on
Aft Safety Valve the solenoid valve to open the valve.
The aft safety valve, located on the aft pressure The pump fully opens the aft safety valve on
bulkhead, has a solenoid valve and opens on the ground.

21  AIR CONDITIONING


the ground with the No.2 power lever below 60
degrees, if there is a bleed air source.
Safety Valves Filter
The aft safety valve also ensures protection for The filters, installed on the forward and aft
overpressure and negative pressure relief. safety valve, connect the cabin air to the safety
valves. The filters feed the slave chamber of
It is non cleanable and has to be replaced the safety valve with cabin pressure.
periodically. The filter on the aft safety valve
is identical to the forward safety valve and is
secured by four screws and a plate.

Safety Valve

Safety Valve Filter

FWD
NOTE
Open when:
1. WOW
2. PLA <60
3. APU or Engine Air Available.
Air Jet Pump
Cabin Pressure Solenoid Valve

Figure 21-106.  Aft Safety Valve

Revision 0.4 FOR TRAINING PURPOSES ONLY 21-133


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
21  AIR CONDITIONING

A NOTE
-1,500 ft/min +2,500 ft/min
Rate of Change (AUTO Mode).
OVERHEAD CONSOLE

CABIN ALTITUDE

INCR

INCR DECR
MAN DIFF

Figure 21-107.  Cabin Pressurization Control Panel (CPCP)

21-134 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

CONTROLS AND INDICATIONS 5. MAN DIFF Switch (three position, spring


loaded to the center OFF position)
Cabin Pressurization Control •• DECR - Decreases differential pressure
Panel (CPCP) when AUTO/MAN/DUMP switch is in
the MAN position
Pressurization system control in auto, manual
and dump modes. •• INCR - Increases differential pressure
when AUTO/MAN/DUMP switch is in
Refer to Figure 21-107. Cabin Pressurization the MAN position

21  AIR CONDITIONING


Control Panel (CPCP).
•• Drives outflow valve open/closed for
manual pressure control.
1. LDG ALT Indicator
•• Displays the landing altitude selected 6. OUTFLOW VALVE Selection Switch
with the LDG ALT rotary knob. Landing (three position)
altitude selected provides CPC input to
•• DUMP - Releases pressure by fully
pressurize 400’ below during landing.
opening the outflow valve. Outflow
valve is driven full open by the CPC.
2. FAULT ANNUNCIATOR Light (amber)
•• MAN - Turns off the cabin pressure
•• Is illuminated on CPCP during the POST
controller – enables manual control of the
mode, i.e. on initial aircraft power up or
outflow valve and the cabin differential
whenever the Cabin Pressure Controller
pressure using the MAN DIFF switch.
circuit breaker is reset
The CPCP drives the electrical Outflow
•• Is illuminated on CPCP continuously Valve through a toggle switch.
when the cabin pressure control system
•• AUTO - Cabin altitude is controlled by
detects a fault.
the CPC using the outflow valve which
modulates to maintain a pre-programmed
3. FWD Outflow Valve Rotary knob (rotary
cabin altitude schedule. The CPC
action)
controls the cabin pressure based on a
•• CLSD - Closes the forward safety valve software schedule that is referenced to
(if the forward safety valve selector is aircraft altitude as sensed by the ADU.
in the NORM position.)
•• OPN - Opens the forward safety valve
•• Usually set fully counterclockwise
(CLSD) when in AUTO mode
•• In case of SMOKE evacuation, a manual
controller drives the pneumatic relay of
the Forward Outflow (Safety) Valve to
position the valve. The FWD Safety
Valve selector is provided to Open/
Close the FWD Safety Valve.

4. LDG ALT Rotary Switch (rotary action)


•• Selects the field elevation for landing
as shown on the LDG ALT indicator.

FOR TRAINING PURPOSES ONLY 21-135


21-136 21  AIR CONDITIONING

DASH 8 Q400
OVERHEAD CONSOLE Manual Cabin Alt/Differential
Pressure Schedule
FOR TRAINING PURPOSES ONLY

CABIN ALT X 1000


AT MAX PRESS (5.46 PSI)

MAINTENANCE TRAINING MANUAL


ALTITUDE X 1000
CABIN ALTITUDE TO BE WITHIN 1000 FT
OF AIRFIELD ALTITUDE BEFORE LANDING

CABIN

CABIN
PRESS

DIFF
Cabin Press
Diff Pressure Cabin Altitude Cabin Altitude Rate of Warning Light
Indicator Indicator Climb Indicator
CABIN INDICATION MODULE CAUTION WARNING PANEL

Figure 21-108.  Pressurization Indicator Panel


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Cabin Indication Module (CIM) cabin altitude continues to rise and


reaches 10,000 ft., a switch integral to
The cabin indication module displays: the cabin pressure controller applies 28
VDC to the CABIN PRESS warning light
•• Differential Pressure causing it to come on.
•• Cabin Altitude
Interfaces
•• Rate of Change.
The interfaces for the pressurization system are:

21  AIR CONDITIONING


Refer to Figure 21-108. Pressurization Indicator
Panel. •• Power Lever Angle (60° Micro Switch)
right lever only.
1. Manual cabin Aft / Differential pressure
•• PSEU (WOW)
schedule
•• ECS Controller
•• Used as a guide to set cabin differential
pressure when using the MAN DIFF •• IFC 1 (CDS)
switch in MAN mode.
•• ADU 1 and ADU 2
2. DIFF PRESSURE Indicator •• Caution and Warning System (CABIN
PRESS)
•• Shows the differential pressure between
cabin and aircraft flight altitude •• 28 VDC Left Main Bus (Cabin Press
pressure in pounds per square inch. Auto Cont circuit breaker).
•• The indicator gives a differential pressure
from −0.5 to 5.8 ± 0.15 psi (−3.45 to 40 OPERATION
±1.03 kPa) between the cabin pressure
and the outside static pressure. Normal System Operation
The aircraft cabin pressurization system is
3. CABIN ALT Indicator
controlled automatically and/or manually. The
•• Shows the cabin altitude in thousands CPCP and the CIM allow the crew to have control
of feet. and indication of the cabin pressurization. The
CPC programming maintains the cabin pressure
•• An internal absolute cabin pressure
during automatic mode. The crew maintains the
sensor performs cabin altitude indication.
cabin differential pressure during manual mode.
This sensor’s information is transmitted
on an ARINC 429 data bus to the CPC.
Automatic Mode
4. CABIN ALTITUDE RATE OF CLIMB
The CPCS will operate in automatic mode when:
Indicator
•• Shows cabin altitude rate of climb or •• Left main bus energized and circuit
descent in thousands of feet per minute. breaker C4, CABIN PRESS AUTO
CONT provides 28 VDC to the CPC
•• Shows cabin altitude rate of climb or
connector J1 pin 1 and to the CPCP
descent in thousands of feet per minute.
connector J2 pin E.
5. CABIN PRESSURE WARNING •• Left essential bus is energized and
circuit breaker L5, CABIN PRESS
•• The cabin indication module shows data
MAN provides 28 VDC to the aft safety
to monitor the system. When the cabon
valve connector P5 pin A.
altitude reaches 9,800 ft., an internal
switch applies a ground signal to the •• PSEU WOFFW open circuit discrete
CABIN PRESS warning light. If the is sensed on CPC connector J1 pin 11.

FOR TRAINING PURPOSES ONLY 21-137


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

•• PSEU door closed discrete sensed on 4. Sets the cabin pressure to land at 400 ft
CPC connector J1 pin 5. below the selected landing altitude.
•• Right power lever > 60° switch plus 5. Controls the after landing de-pressuriztaion
WOW sensed on CPC connector J1 pin 26. mode.
•• E C S E C U P F C S O V ( v a l v e o p e n ) Manual Mode
discrete from connector 2100-P/ J2 pin
49 sensed on CPC connector J1 pin 41. The CPCS will operate in manual mode when:
21  AIR CONDITIONING

•• AUTO selection on CPCP provides a


•• Left main bus is energized and circuit
discrete from CPCP connector J2 pin L
breaker C4, CABIN PRESS AUTO CONT
to CPC connector J1 pin 40. This causes
provides 28 VDC to CPC connector J1 pin
the CPC to provide an enable discrete
1 and CPCP connector J2 pin E.
from CPC connector P1 pin 17 to the
aft outflow valve connector J3 pin A. •• Left essential bus is energized and
circuit breaker L5, CABIN PRESS
•• AUTO selection also provides a 28
MAN provides 28 VDC to aft safety
VDC AUTO discrete from CPCP
valve connector P5 pin A.
connector J2 pin D to aft outflow valve
connector P3 pin G. •• The MAN in selection on CPCP provides
a discrete from CPCP connector J2 pin
The CPCS starts the flight sequence mode with L to the CPC connector J1 pin 40. This
WOFFW and No.2 power lever > 60°. causes the CPC to provide a disable
discrete from CPC connector P1 pin 17
The cabin pressure is programmed to be a to the aft outflow valve connector P3
maximum of 8,000 ft (2,438 m) at a flight pin A. The AUTO discrete from CPCP
altitude of 25,000 ft (7,620 m), maximum connector J2 pin D to the aft outflow
differential pressure of 5.46 psi (377 mb). valve connector J3 pin G is removed.
•• 28 VDC manual control discretes on
A cabin sensor in the CPC measures the cabin
CPCP connector J2 pins G (close) and F
pressurization.
(open) to the aft outflow valve connector
J4 pins A (close) and C (open).
Before flight the crew selects the DUMP/MAN/
AUTO switch to the AUTO position and selects
The manual mode is used to control the aft
the LDG ALT on the landing altitude indicator.
outflow valve when the AUTO-MAN-DUMP
switc h is se t to MAN. The MAN D IFF
During flight the automatic mode:
switch is set to the DECR position to open
the aft outflow valve which causes the cabin
1. Calculates the cabin pressure rate of change
differential pressure to decrease.
in accordance with the landing altitude
selection and software schedule.
The differential pressure is shown on the CIM
2. Maintains the lowest possible cabin altitude DIFF indicator. When the toggle switch is set
within the maximum differential pressure to the INCR position, the outflow valve closes
(5.46 psi) range. and causes the cabin differential to increase and
the cabin altitude to decrease.
3. Sets the minimal rate of decent at 300 fpm
or 0.159 psi per minute (10.99 mb/min) and
modulates the rate based on the aircraft decent
rate. During a high rate of decent, the CPC
uses ADU vertical speed data and remaining
flight time to the set landing altitude to
calculate the increased rate (maximum cabin
rate of decent is 2,000 fpm).

21-138 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

21  AIR CONDITIONING


PAGE INTENTIONALLY LEFT BLANK

FOR TRAINING PURPOSES ONLY 21-139


21-140 21  AIR CONDITIONING

LDG ALT CABIN ALTITUDE

0 DUMP CLSD
FT X
-2 2 F
1000 A INCR
14 4 U
12 L MAN
10 6 T
8 AUTO OPN
MANUAL
INCR DECR FWD
- + LDG ALT MAN DIFF
OUTFLOW

CPCP
AUTO

DASH 8 Q400
PSEU AFT OUTFLOW
PLA VALVE
60° SWITCH

≥ < AFT SAFETY


FOR TRAINING PURPOSES ONLY

IFC1 VALVE
(CDS)

MAINTENANCE TRAINING MANUAL


ADU 1

PFC SOV
(OPEN)
ECSECU

ADU 2 CABIN PRESSURE


CONTROLLER SOLENOID
VALVE
AIR JET
PUMP

ECS AUTO NVM RESET


FAIL

A G

CIM ECS
CABIN
PRESS MAINTENANCE
PANEL

Figure 21-109.  CPCS Diagram


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Ground Mode (Manual or Automatic) NOTES


Refer to Figure 21-109. CPCS Diagram.

During Ground mode, the Aft Safety valve


stays open if:

•• 28 VDC from circuit breaker L5 is


available.

21  AIR CONDITIONING


•• Bleed air is supplied to the Aft Safety
valve Air Jet pump.
•• PSEU WOW discrete is sent through
the PLA connector 7600 P8 pin 20 60
degrees switch to the Aft Safety valve
solenoid connector P5 pin B.

Take-Off Mode
During the take-off ground mode the CPC will
modulate the aft outflow valve to pressurize the
cabin to 400 ft (121.9 m) below ambient pressure.

Landing Mode
During the landing mode depressurization is
automatic:

If the set field altitude is higher than actual field


altitude, the aircraft will land un-pressurized.

•• If the field altitude is set less than


landing field altitude, the aircraft will
land pressurized. The WOW signal from
PSEU connector 3261-P/J1A pin 6K is
received by the CPC on connector J1
pin 11. The CPC sends an enable signal
to the Aft Outflow valve on connector
P/J3 pin A, which causes the cabin to
depressurize at a calculated rate for one
minute to reach the landing field altitude.

FOR TRAINING PURPOSES ONLY 21-141


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

C4
CABIN PRESS
21  AIR CONDITIONING

+28 VDC AUTO CONT


1 +28 VDC
L MAIN 3A
BUS 2 GND

LEFT DC CBP

+28 VDC E
LAND ELEV + K 20 LAND ELEV +
LAND ELEV WIPER U 21 LAND ELEV WIPER
LAND ELEV - J 22 LAND ELEV -

GND P

CONTROL MODE L 40 CONTROL


FAULT M 10 FAULT

+5 VDC LTG B 33-11-00


LTG GND C

DUMP N 6 DUMP
CAB ALT LIM T 26 THROTTLE
ALT LIM TEST FD H
+28 VDC A
NC 13 27,000 FT MAX

CABIN PRESSURE
4 CABIN PRESS WARNING
CONTROL PANEL
11 WOW
5 DOOR CLOSED
41 FCV OPEN

CABIN PRESSURE CONTROLLER


L5

+28 VDC CABIN PRESS MAN


L ESS 3A
BUS

22 49 FCV OPEN
>MTOP
LEFT DC CBP
18
ELECTRONIC CONTROL UNIT
<MTOP
20 (ECU)

THROTTLE
(CENTRE CONSOLE - RH SIDE)
+28 VDC A 15F DOOR CLOSED
ALT LIM TEST FD S 6K WOW
CAB ALT LIM E 7G WOW VIA THROTTLE
+5 V DC LTG B
33-11-00
LTG GND C 12
DUMP G A1 PSEU
CABIN
R R
GND P PRESS
CABIN PRESS WARNING F 20
WARNING = GND

CAUTION AND WARNING


CABIN INDICATION ANNUNCIATOR PANEL
MODULE (OVERHEAD CONSOLE)
B -28 VDC
C NC
A +28 VDC

AFT SAFETY VALVE

Figure 21-110.  CPCS - Electrical Schematic

21-142 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Pressure Dump Mode NOTE


Refer to Figure 21-110. CPCS - Electrical 1. S
 pecial precaution must
Schematic. be made to avoid cabin
differential > 5.5 psid as the
The fast depressurization function is possible safety valves can open at 5.8
from the automatic and the manual modes: psid and may cause injury to
personnel and damage to the
The AUTO/MAN/DUMP switch set to DUMP aircraft.

21  AIR CONDITIONING


position.
2. A
 lways use a calibrated
•• The CPCP connector P2 pin N sends a absolute pressure gauge to
dump discrete to the CPC connector P1 determine the cabin internal
pin 6 and to the CIM connector 2131- pressure has reached 5.5 psi
P1 pin G. above what was recorded in
the cabin prior to the start of
°° D u r i n g a u t o m a t i c m o d e , a n the pressurization run.
automatic dump signal is also sent
through the CPCP connector P2 pin
3. D
 o not open doors or hatches
F (manual open) channel directly
during pressurization run or
to the aft outflow valve (automatic
until the internal pressure is
motor) connector P4 pin C.
dropped to 0 psid.
•• During manual mode, the crew must
set and hold the MAN DIFF to the The pressurization procedure is summarized
DECR position to send the (valve open) as follows:
signal from the CPCP connector P2
pin F directly to the aft outflow valve •• Ensure all door are closed and locked
connector P4 pin C.
•• Start and run both engines with #2 PLA
> 60°
Maintenance Practices
•• Use MANUAL pressurization mode to
Pressurize the Aircraft for Maintenance close the outflow valve, making sure
the RATE indication does not exceed
AMM Task 21-00-00-863-801 provides the -300 FPM
steps to pressurize the aircraft and optionally
verify the fuselage leak rate is within limits. •• Monitor the hand held pressure gauge
The Tools required for this procedure are: and the CIM to watch for when cabin
differential pressure has reached 5.5
•• Stop watch psid
•• Calibrated pressure gauge 0-25 psi •• Observe the time taken for DIFF to drop
from 5.0 to 3.0 is > 194 seconds
•• Rubber plugs to prevent air leaking
through the drain masts •• If the leakage rate is lower than the
AMM limit, inspect for leaks and repair
as necessary.

Revision 0.4 FOR TRAINING PURPOSES ONLY 21-143


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

3 Outside
21  AIR CONDITIONING

2 Static 4
Cabin Pressure
Pressure

Cabin Pressure

To FWD Safety
Valve Selector

Cabin Pressure

Reference Pressure
from CPCP

Cabin Pressure

Cabin 9
Pressure

Figure 21-111.  Forward Safety Valve - Detail

21-144 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Emergency Mode / Smoke Removal NOTES


Refer to:

•• Figure 21-111. Forward Safety Valve


- Detail.
•• Figure 21-112. Forward Safety Valve
Operation.

21  AIR CONDITIONING


There are two emergency selectors that send
vacuum reference pressure to the Forward
Outflow valve which causes the valve to open
and expel the cabin air/smoke.

•• FWD OUTFLOW selector (on the


CPCP) can be used to modulate the
forward outflow valve.
•• FORWARD SAFETY VALVE selector
(on the right side panel) opens and
closes the forward outflow valve.

FOR TRAINING PURPOSES ONLY 21-145


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

CAPPED
21  AIR CONDITIONING

PORT

OUTSIDE CABIN ALTITUDE


STATIC
PRESSURE INCR

INCR DECR
MAN DIFF

CABIN - PRESSURE CONTROL PANEL

PNEUMATIC
RELAY

FWD

FWD
SAFETY
VALVE

SUCTION
PORT FORWARD SAFETY VALVE

Figure 21-112.  Forward Safety Valve Operation

21-146 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

FWD OUTFLOW OPERATION NOTES


Refer to Figure 21-112. Forward Safety Valve
Operation.

•• CPCP AUTO-MAN-DUMP switch set


to MAN.
•• This disables the automatic mode of the

21  AIR CONDITIONING


aft outflow valve. The aft outflow valve
in manual mode does not move unless
selected with the MAN DIFF switch.
°° CPCP FWD OUTFLOW selector set
to the OPEN position.
°° The selector valve connects the
vacuum reference pressure into the
manometric capsule in the pneumatic
relay which collapses and retracts the
poppet from the suction port vacuum.
°° The low pressure in the cover of
the forward safety valve causes the
main poppet to retract.
°° When the main poppet retracts, the
valve exhausts the cabin air and smoke.

FOR TRAINING PURPOSES ONLY 21-147


OTHER SYSTEM 1/2

DASH 8 Q400 MAINTENANCE TRAINING MANUAL


< EMU ANTI-SKID >

< FCS ICE PROTECTION >

< ECS APU >

< TMCU 1 TMCU 2 >

I
21  AIR CONDITIONING

CDS OTHER SYSTEM 2/2

< AVIONICS < FLAPS

< OTHER SYSTEMS < CABIN PRESS CONTROL

CPCS
CPCSFAILURE REPORTING
FAILURE 1/1
REPORTING 1/1
<AVIONIC DATA < AUXILIARY
CP CONTROLLER FAIL
AFT OUTFLOW VALVE FAIL
CP CONTROL PANEL FAIL
CPC / OF VALVE DATA FAIL
I CP CONTROLLER FAIL I
CPC / ADU ARINC FAIL
CPC / CIM ARINC FAIL
INDICATION MODULE FAIL
Figure 21-113.  CDS Other System Screen
CIM / ADU ARINC FAIL
AVIONICS

SYSTEM >
REPORT / TEST
I

< AVIONICS MAINT >


STATUS
CPCS
CPCSFAILURE REPORTING
FAILURE 1/1
REPORTING 1/1 CPCSFAILURE
CPCS FAILURE REPORTING
REPORTING 1/1
1/1

< LAST LEG LRU IDENT >


CP CONTROLLER FAIL
REPORT
AFT OUTFLOW VALVE FAIL
CP CONTROL PANEL FAIL
< PREVIOUS LEGS
CPC / OF VALVE DATA FAIL
REPORT
NO
NOFAULTS
FAULTSPRESENT
PRESENT
CP CONTROLLER FAIL
CPC / ADU ARINC FAIL I
CPC / CIM ARINC FAIL
INDICATION MODULE FAIL
CIM / ADU ARINC FAIL

I I

CPCSFAILURE
CPCS FAILURE Figure 21-114. 
REPORTING
REPORTING 1/1 CDS CPCS Failure Reporting Screen
1/1

NO
NOFAULTS
FAULTSPRESENT
PRESENT

21-148 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

MAINTENANCE CONSIDERATION Maintenance Troubleshooting


There is a separate CDS page dedicated for the
System Limitations pressurization system - Cabin Pressure Control
As per section 2-6-1 of the Q400 Airplane Flight page. You can access it by drilling down the
Manual (DOT), the following limitations apply: Other Systems menu item as in Figure 21-113
and Figure 21-114 depict cabin pressurization
•• Normal cabin pressure
related fault and a no fault scenarios.
differential limit.............. 5.46 ± 0.1 psi

21  AIR CONDITIONING


•• Maximum cabin pressure To clear existing ECS or CPC system faults,
differential limit....................... 5.95 psi maintenance personnel have to use the NVM
Rotary Switch to select the appropriate system
•• Maximum cabin pressure
before pushing the NVM Reset Pushbutton Switch.
differential limit during taxiing,
take-off and landing...................0.5 psi
•• Maximum cabin altitude
(pressurized light)..................... 8000 ft

FOR TRAINING PURPOSES ONLY 21-149


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

21-00-00 SPECIAL TOOL & TEST EQUIPMENT


•• Panduit Corporation, Tool No. GS-2B
•• GSB2100006, Vacuum Pump
•• GSB3411011(or equivalent) Barfield Pitot-Static Test Set
•• GSB5180001/5180005 or equivalent Electrical Bonding Test Set
21  AIR CONDITIONING

•• GSB2111004-7 (or equivalent) Thermometer


•• GSB2400001 (or equivalent) Multimeter, hand held
•• GSB2111004 Kit - Fluidized Bath

21-00-00 MAINTENANCE PRACTICES


Refer to the Bombardier AMM PSM 1-84-2 for details on these maintenance procedures:

•• AMM 21-22-00-900-801 D
 iscard the Cabin Air Distribution Recirculation Filter (MRB#
212200−201)
•• AMM 21-22-22-000-801 Removal of the Recirculation Filter
•• AMM 21-22-22-400-801 Installation of the Recirculation Filter
•• AMM 21-22-74-710-801 O
 perational Check of the Aft Baggage Compartment Vent Shut−
Off Valve
•• AMM 21-25-00-900-801 Discard the Front Fuselage LCD Cooling Filters (MRB#212200−203)
•• AMM 21-25-00-710-801 O
 perational Check of the Avionics Cooling Fans (MRB#
212500−201)
•• AMM 21-31-41-960-802 Replacement of the Safety Valve Filters
•• FIM 21-30-00-810-801 CABIN PRESS (Warning) − Fault Isolation
•• FIM 21-30-00-810-802 FAULT, Cabin Pressurization Control Panel (Caution) − Fault Isolation
•• FIM 21-30-00-810-803 AFT OUTFLOW VALVE FAIL (Status) − Fault Isolation
•• FIM 21-30-00-810-804 CPC/OF VALVE DATA FAIL (Status) − Fault Isolation
•• FIM 21-30-00-810-805 CPC/ADU ARINC FAIL (Status) − Fault Isolation
•• FIM 21-30-00-810-806 CPC/CIM ARINC FAIL (Status) − Fault Isolation
•• FIM 21-30-00-810-807 CIM/ADU ARINC FAIL (Status) − Fault Isolation
•• FIM 21-30-00-810-808 CP CONTROL PANEL FAIL (Status) − Fault Isolation
•• FIM 21-30-00-810-809 CP CONTROLLER FAIL (Status) − Fault Isolation
•• FIM 21-30-00-810-813 INDICATION MODULE FAIL (Status) − Fault Isolation
•• FIM 21-30-00-810-814 CABIN PRESSURE LOSS OR FLUCTUATIONS−Fault Isolation
•• AMM 21-31-00-720-801 Functional Test of the Pressurization Control
•• AMM 21-31-16-720-801 Functional Test of the Aft Outflow Valve

21-150 FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

•• AMM 21-52-00-710-801 O
 perational Check of the Pack Flow Control Shut–off Valve
(MRB #215200−201)
•• FIM 21-60-00-810-801 CABIN PACK HOT (Caution) − Fault Isolation
•• FIM 21-60-00-810-802 FLT COMPT PACK HOT (Caution) − Fault Isolation
•• FIM 21-60-00-810-803 FLT COMPT DUCT HOT (Caution) − Fault Isolation
•• FIM 21-60-00-810-804 CABIN DUCT HOT (Caution) − Fault Isolation

21  AIR CONDITIONING


•• FIM 21-60-00-810-806 CAB BYP VLV (Status) − Fault Isolation
•• FIM 21-60-00-810-809 PACK FCV (Status) − Fault Isolation
•• FIM 21-60-00-810-810 PACK ILT MISCMP, channel 1 (Status) − Fault Isolation
•• FIM 21-60-00-810-811 PACK ILT PR, channel 1 (Status) − Fault Isolation
•• FIM 21-60-00-810-812 PACK ILT TMP, channel 1 (Status) − Fault Isolation
•• AMM 21-61-00-710-801 O
 perational Check of the Temperature Control, Electronic Control
Unit (MRB# 216000–201)
•• AMM 21-61-00-710-803 Operational Test of the ECS Temperature Control

Revision 0.4 FOR TRAINING PURPOSES ONLY 21-151


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

CHAPTER 30
ICE AND RAIN PROTECTION
CONTENTS
Page
30-00-00 INTRODUCTION........................................................................................ 30-1

GENERAL.................................................................................................................. 30-1

System Description.............................................................................................. 30-3

30-10-00 AIRFRAME DEICING SYSTEMS.............................................................. 30-5

General................................................................................................................ 30-5

30  ICE AND RAIN PROTECTION


System Description.............................................................................................. 30-5

Component Description........................................................................................ 30-7

ICE PROTECTION Panel.............................................................................. 30-7

30-11-00 AIRFRAME PNEUMATIC DEICING SYSTEMS........................................ 30-9

General................................................................................................................ 30-9

System Description ............................................................................................. 30-9

Component Description...................................................................................... 30-13

Timer and Monitor Unit (TMU).................................................................. 30-13

Non-Heated Check Valves .......................................................................... 30-15

Isolation Shut-Off Valve.............................................................................. 30-17

Dual Distributing Valves (DDV).................................................................. 30-19

the Tailplane Deicing Boot Air Lines................................................................. 30-19

Removal of Dual Distributing Valve................................................................... 30-19

Restrictor.................................................................................................... 30-21

Revision 0.4 FOR TRAINING PURPOSES ONLY 30-i


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Page
Low Pressure Warning Switches (LPWS).................................................... 30-23

Automatic Drain Valves (ADV)................................................................... 30-25

Pressure Transducers................................................................................... 30-27

Heated Check Valves (HCV)....................................................................... 30-28

Boot Air Switch.......................................................................................... 30-29

Outboard Wing Deicer Boots and Hoses...................................................... 30-31

Removal of the Wing Deicer Boots.................................................................... 30-31

Nacelle Deicer Boots and Hoses.................................................................. 30-33


30  ICE AND RAIN PROTECTION

Inboard Wing Deicer Boots and Hoses........................................................ 30-34

Horizontal Stabilizer Deicer Boots and Hoses............................................. 30-35

Vertical Stabilizer Deicer Boots.................................................................. 30-37

Dual Pressure Indicator............................................................................... 30-37

Deicer Boot Repairs........................................................................................... 30-37

Controls and Indications.................................................................................... 30-39

Airframe Mode Selector.............................................................................. 30-39

Boot Air Switch.......................................................................................... 30-39

Operation........................................................................................................... 30-41

Normal System Operation........................................................................... 30-41

Fault Indication........................................................................................... 30-47

Operational Test of the Airframe Deice System Air Supply................................ 30-47

30-21-00 ENGINE AIR INTAKE ANTI-ICING........................................................ 30-49

Introduction....................................................................................................... 30-49

30-ii FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Page
General.............................................................................................................. 30-49

System Description............................................................................................ 30-51

Component Description...................................................................................... 30-52

Air Intake Heater Thermostats..................................................................... 30-52

Intake Heater Control Relays....................................................................... 30-53

Engine Air Intake Adapter........................................................................... 30-55

Controls and Indications ................................................................................... 30-55

Heater-Engine Intake Switches.................................................................... 30-55

30  ICE AND RAIN PROTECTION


Operation........................................................................................................... 30-57

Normal System Operation........................................................................... 30-57

Fault Diagnostics......................................................................................... 30-57

Operational Check.............................................................................................. 30-58

30-30-00 PITOT-STATIC AND ANGLE OF ATTACK ANTI-ICING SYSTEM......... 30-61

Introduction....................................................................................................... 30-61

General.............................................................................................................. 30-61

System Description............................................................................................ 30-61

Component Description...................................................................................... 30-63

Pitot/Static Probes....................................................................................... 30-63

Angle of Attack (AOA) Transducers............................................................ 30-63

Controls and Indications ................................................................................... 30-65

Pitot/Static Switches................................................................................... 30-65

Operation........................................................................................................... 30-65

Revision 0.4 FOR TRAINING PURPOSES ONLY 30-iii


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Page
Normal System Operation........................................................................... 30-65

30-41-00 WINDSHIELD AND PILOT’S WINDOWS ANTI-ICING SYSTEM.......... 30-69

Introduction....................................................................................................... 30-69

General.............................................................................................................. 30-69

System Description............................................................................................ 30-71

Component Description...................................................................................... 30-75

Anti-Ice Controller...................................................................................... 30-75

Anti-Ice Controller Activation/Deactivation Relays (3041-K1 to K6).......... 30-77


30  ICE AND RAIN PROTECTION

Windshield Heater Selector......................................................................... 30-78

Pilot Side Window Heat Switch................................................................... 30-79

Windshield and the Pilot Side Window Heaters........................................... 30-79

Controls and Indications.................................................................................... 30-79

Operation........................................................................................................... 30-81

Normal System Operation........................................................................... 30-81

Operational Test................................................................................................. 30-81

Tools & Equipment..................................................................................... 30-81

30-42-00 WINDSHIELD WIPER SYSTEM.............................................................. 30-83

Introduction....................................................................................................... 30-83

General.............................................................................................................. 30-83

System Description............................................................................................ 30-84

Component Description...................................................................................... 30-85

Windshield Wiper Motor............................................................................. 30-85

30-iv FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Page
Windshield Wiper Arm................................................................................ 30-86

Wiper Blade................................................................................................ 30-86

Ice Detector Spigot..................................................................................... 30-86

Wiper Control Selector................................................................................ 30-89

Controls and Indications.................................................................................... 30-89

Control-Wiper Selector............................................................................... 30-89

Alternate Pilot Wiper Selector..................................................................... 30-89

Operation........................................................................................................... 30-91

30  ICE AND RAIN PROTECTION


Low Mode................................................................................................... 30-91

High Mode.................................................................................................. 30-93

Operational Task......................................................................................... 30-93

Park Mode................................................................................................... 30-95

Alternate Mode........................................................................................... 30-97

30-61-00 PROPELLERS ANTI-ICING..................................................................... 30-99

Introduction....................................................................................................... 30-99

General.............................................................................................................. 30-99

System Description............................................................................................ 30-99

Component Description....................................................................................30-101

Brush Block and Bracket Unit...................................................................30-101

De-Icing Timer Monitor Control Unit........................................................30-102

Propeller Heater Control Switch................................................................30-103

Isolator Contactors....................................................................................30-105

Revision 0.4 FOR TRAINING PURPOSES ONLY 30-v


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Page
Controls and Indications .................................................................................30-107

Interfaces..................................................................................................30-107

Calibration................................................................................................30-107

Retrieval of Data from the Central Diagnostic


System (CDS) - Timer Monitor Control Unit (TMCU) ....................................30-111

General.....................................................................................................30-111

Procedure..................................................................................................30-111

General.....................................................................................................30-113

Procedure..................................................................................................30-113
30  ICE AND RAIN PROTECTION

Operation.........................................................................................................30-115

Normal System Operation.........................................................................30-115

Propeller TMCU De-Ice Cycles.................................................................30-115

Test Mode Operation.................................................................................30-117

30-80-00 ICE DETECTION SYSTEM....................................................................30-119

Introduction.....................................................................................................30-119

General............................................................................................................30-119

System Description..........................................................................................30-119

Component Description....................................................................................30-121

Ice Detector Probe.....................................................................................30-121

Controls and Indications..................................................................................30-121

Centralized Diagnostics System (CDS)


Fault Message Retrieval - Fault Isolation...................................................30-123

Operation.........................................................................................................30-125

30-vi FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Page
Normal System Operation.........................................................................30-125

Fault Diagnostics.......................................................................................30-125

30-00-00 SPECIAL TOOL & TEST EQUIPMENT..................................................30-126

30-00-00 MAINTENANCE PRACTICES................................................................30-126

30  ICE AND RAIN PROTECTION

Revision 0.4 FOR TRAINING PURPOSES ONLY 30-vii


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

ILLUSTRATIONS
Figure Title Page
20-1 Ice and Rain Protection System.................................................................30-2

20-2 Deice Distribution Block Diagram.............................................................30-4

20-3 Ice and Rain Protection System.................................................................30-6

20-4 Deicer Boots and Controls.........................................................................30-8

20-5 Deicer Boots............................................................................................30-10

20-6 Timer and Monitor Unit...........................................................................30-12

20-7 Pressure Regulating and Relief Valve and Non-Heated Check Valve........30-14

30  ICE AND RAIN PROTECTION


20-8 PRRV and NHCV (Photo)........................................................................30-15

20-9 Isolation Shut-Off Valve (ISOV)..............................................................30-16

20-10 Dual Distributing Valves..........................................................................30-18

20-11 PRRV and NHCV (Photo)........................................................................30-19

20-12 Restrictor.................................................................................................30-20

20-13 Low Pressure Warning Pressure Switch...................................................30-22

20-14 Automatic Drain Valve.............................................................................30-24

20-15 
Automatic Drain Valves (Photo)..............................................................30-25

20-16 Pressure Transducer.................................................................................30-26

20-17 Pressure Transducer (Photo)....................................................................30-27

20-18 Heated Check Valve.................................................................................30-28

20-19 Boot Air Switch.......................................................................................30-29

20-20 Outboard Wing Deicer Boots and Hoses..................................................30-30

20-21 CDL - Wing Root Cold Boned Leading Edge Deice Boot........................30-31

FOR TRAINING PURPOSES ONLY 30-ix


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Figure Title Page


20-22 Nacelle Deicer Boots...............................................................................30-32

20-23 CDL - Engine Intake Deice Boot.............................................................30-33

20-24 Inboard Wing Deicer Boots and Hoses.....................................................30-34

20-25 Horizontal Stabilizer Deicer Boots and Hoses.........................................30-35

20-26 Vertical Stabilizer Deicer Boots...............................................................30-36

20-27 Dual Deicer Pressure Indicator................................................................30-36

20-28 Airframe Deicing Controls......................................................................30-38

20-29 Pneumatic Deice Electrical Schematic (1 of 3)........................................30-40


30  ICE AND RAIN PROTECTION

20-30 Pneumatic Deice Electrical Schematic (2 of 3)........................................30-42

20-31 Dwell Time..............................................................................................30-44

20-32 Pneumatic Deice Electrical Schematic (3 of 3)........................................30-46

20-33 Engine Intake Heater...............................................................................30-48

20-34 Engine Air Intake Anti Ice Block Diagram..............................................30-50

20-35 Air Intake Heater Thermostats.................................................................30-52

20-36 Intake Heater Control Relays...................................................................30-53

20-37 Engine Intake - Controls and Indications.................................................30-54

20-38 Intake Anti-Icing Electrical Schematic.....................................................30-56

20-39 Pitot Static Probes and Angle of Attack Sensors......................................30-60

20-40 Instrument Heaters Monitoring Schematic...............................................30-62

20-41 Pitot/Static and AOA - Controls and Indications......................................30-64

20-42 AOA Vane Failed.....................................................................................30-66

20-43 Flight Compartment Windows.................................................................30-68

30-x FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Figure Title Page


20-44 Windshield Assembly...............................................................................30-70

20-45 Windshield Cross-Section........................................................................30-71

20-46 Windshield and Pilot Window Anti-Ice System........................................30-72

20-47 Windshield Control Panel........................................................................30-74

20-48 Anti-Ice Controller Location....................................................................30-75

20-49 Activation/Deactivation Relay - Removal/Installation..............................30-76

20-50 Windshield Control Panel........................................................................30-78

20-51 
Windshield Control and Overheat Caution Lights....................................30-79

30  ICE AND RAIN PROTECTION


20-52 Windshield and Pilot’s Side Window Anti-Icing Schematic (1 of 2).........30-80

20-53 Windshield and Pilot’s Side Window Anti-Icing Schematic (2 of 2).........30-82

20-54 Windshield Wiper Locator.......................................................................30-83

20-55 Windscreen Wiper Motor (Photo)............................................................30-84

20-56 Windshield Wiper Motor Assembly Detail...............................................30-85

20-57 Windshield Wiper Detail..........................................................................30-86

20-58 Windshield Control Panel........................................................................30-88

20-59 Alternate Wiper Switch (Photo)...............................................................30-88

20-60 Windshield Wiper System Schematic - Low Mode...................................30-90

20-61 Windshield Wiper System Schematic - High Mode..................................30-92

20-62 Windshield Wiper System Schematic - Park Mode...................................30-94

20-63 Windshield Wiper System Schematic - Alternate Mode...........................30-96

20-64 Propeller Heater Switch...........................................................................30-98

20-65 Brush Block Assembly Unit.................................................................. 30-100

FOR TRAINING PURPOSES ONLY 30-xi


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Figure Title Page


20-66 Brush Block Assembly Unit Location................................................... 30-100

20-67 Timer Monitor Control Unit Location................................................... 30-102

20-68 IRPS Control Panel Location................................................................ 30-103

20-69 Isolator Contactors 3061-K1 and 3061-K2............................................ 30-104

20-70 Rotary Switch on ICE PROTECTION Panel......................................... 30-106

20-71 Controls and Indications - Propellers.................................................... 30-108

20-72 CDS - Main Menu................................................................................ 30-110

20-73 CDS - TMCU FAULTS Pages............................................................... 30-110


30  ICE AND RAIN PROTECTION

20-74 CDS Maintenance Panel and TMCU Faults Page.................................. 30-112

20-75 Prop De-Ice Schematic (1 of 2)............................................................. 30-114

20-76 Prop De-Ice Schematic (2 of 2)............................................................. 30-116

20-77 Ice Detector Probe - Location............................................................... 30-118

20-78 Ice Detector Probe (Photo)................................................................... 30-118

20-79 Ice Detection Message.......................................................................... 30-120

20-80 Controls and Indications - Ice Detection............................................... 30-120

20-81 ARCDU - No Fault Page....................................................................... 30-122

20-82 ARCDU - Fault Found.......................................................................... 30-122

20-83 CDL - Ice Detector Probe (Electronic).................................................. 30-123

20-84 Ice Detection System Electrical Schematic........................................... 30-124

30-xii FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

CHAPTER 30
ICE AND RAIN PROTECTION

30  ICE AND RAIN PROTECTION


30-00-00 INTRODUCTION
The ice and rain protection system (IRPS) includes ice detection, de-icing, anti-icing and
rain removal.

GENERAL
The IRPS has these sub-systems: •• Propellers Ice Protection System
•• Ice Detection System.
•• Air Intake Deicing System
•• Airframe Deicing System
•• Pitot and Static Anti-Icing System
•• Windshield and Windows Ice and Rain
Protection System

FOR TRAINING PURPOSES ONLY 30-1


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
30  ICE AND RAIN PROTECTION

NOTE
Nacelle Inlet Lip Right propeller removed
Boot (Both Sides) for clarity.

Co-pilot’s
Windshield

Propeller Blade Heaters


(All Blades)

Pilot’s Side Window

Pilot’s Windshield
Pitot/static
Probes
Ice Detector Probe

fs061a01.cgm

Figure 30-1.  Ice and Rain Protection System

30-2 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

SYSTEM DESCRIPTION NOTES


Refer to Figure 30-1. Ice and Rain Protection
System.

The air intake de-icing system has pneumatic


de-icing boots. They are formed by the air intake
lip & electrical heating elements, which are
located on the inner surface of the intake adapter.

The airframe de-icing system has nineteen


pneumatic inflatable deicing boots. They are
bonded to the wings and tail leading edges.
Bleed air from the engines is used to inflate the
boots. The inflation of the boots breaks the ice
so it can be carried away by the airflow.

Three pitot-static probes have electrical heating


elements which will prevent ice forming.

30  ICE AND RAIN PROTECTION


The windshields and the pilot’s side window
have electronically controlled heater elements
laminated into the panels. This will keep them
at a predetermined temperature. Windshield
wipers are used to remove rain from the
windshields.

The propeller anti-icing system uses electrical


heating elements in the leading edge of each
propeller blade to remove ice accumulations.

The Ice Detection System (IDS) gives early


detection, and indication of aircraft icing
conditions. The IDS is active when 115 VAC
electrical power is available.

FOR TRAINING PURPOSES ONLY 30-3


30-4 30  ICE AND RAIN PROTECTION

Engine Air Supply Engine Air Supply

Left Pressure Right Pressure


Regulator/Relief Valve Regulator/Relief Valve
Isolator
Left Pressure Left Low Pressure Left Non-Heated Shut Off Right Non-Heated Right Low Pressure Right Pressure
Transducer Warning Switch Check Valve Valve Check Valve Warning Switch Transducer

DASH 8 Q400
Extension Extension
Wing Wing
Left Boot Right Boot
Automatic Drain Valve Automatic Drain Valve
FOR TRAINING PURPOSES ONLY

Outboard Outboard
Wing Left Wing Right
Boot Boot

MAINTENANCE TRAINING MANUAL


Dual Dist Dual Dist Dual Dist Dual Dist
Valve 1 Valve 3 Valve 2 Valve 4
Outboard Outboard
Centre Wing Centre Wing
Left Boot Right Boot

Inboard Left Inboard Centre Right Inboard Centre Inboard


Centre Wing Engine Wing Wing Engine Wing Wing Centre Wing
Left Boot Intake Boot Left Boot Right Boot Intake Boot Right Boot Left Boot Right Boot

Left Right
Heated Check Valve Heated Check Valve

Automatic Drain Valve Automatic Drain Valve

Dual Dist Dual Dist


U L
Valve 5 Valve 6
P O
Fin
P W
Boot
E E
R R
Outboard Horizontal Inboard Horizontal Outboard Horizontal Inboard Horizontal
Stab Right Boot Stab Right Boot Stab Left Boot Stab Left Boot
fsr65a01.cgm

Figure 30-2.  Deice Distribution Block Diagram


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

30-10-00 AIRFRAME A BOOT AIR switch is used to control the


normally open isolation valve. The DDV is
DEICING SYSTEMS normally closed and must be energized open.

The boots inflate, and will stay inflated, as long


GENERAL as pressurized air is being supplied through the
dual distributing valves (DDV).
Refer to Figure 30-2. Deice Distribution Block
Diagram. When not activated, boot ports are connected
to suction. This will deflate and hold the boots
The airframe deicing system is divided into flush with the leading edges.
two identical subsystems, one subsystem per
engine. Each subsystem uses bleed air from its The AIRFRAME MODE SELECT is used to
related engine to inflate boots on: select automatic deicing. It can be set to SLOW
or FAST. The selector is self-homing so that a
•• The leading edges of the wings selection to SLOW or FAST and then back to OFF
•• Horizontal stabilizer will allow the system to complete a full cycle.
•• Vertical stabilizer The automatic boot inflation sequence is
•• Nacelle air intakes. controlled, and monitored by the timer and

30  ICE AND RAIN PROTECTION


monitor unit (TMU). The TMU controls the
The inflation and deflation of the boots removes sequence and supplies a dwell period related
the accumulated ice from these surfaces. to the selected rate.

The two subsystems are connected to each other Green WING, TAIL, and nacelle inlet lip boot
through an isolation shut-off valve (ISOV). The inflation LEDs will show the boot inflation
deice systems and subsystems on the aft section sequence. It is also used to confirm correct boot
of the aircraft are also connected by a restrictor. inflation and pressure.

Four automatic drain valves in the system will The airframe deicing system can be pressurized
prevent any accumulation of water which could with bleed air from the engine or by an alternate
freeze and cause the system to malfunction. bleed air source (ABAS) Kit 6360-001 or
equivalent.
SYSTEM DESCRIPTION
Airframe de-icing has two modes of operation;
automatic or manual. It can be operated in
either mode.

The airframe of the ice system uses


pneumatically actuated rubber deicing boots.
These boots are bonded to the leading edges of
the wings, horizontal and vertical stabilizers as
well as nacelle inlet lips.

Deicing bleed air is taken from the bleed port


of each engine and is available to inflate the
deice boots regardless of the position of the
BLEED switches.

FOR TRAINING PURPOSES ONLY 30-5


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

OVERHEAD CONSOLE

ICE
TAIL

AIRFRAME
AIRFRAME MODE SELECT
30  ICE AND RAIN PROTECTION

WING

ENGINE INTAKE

BOOT AIR PITOT STATIC

ISO

WINDSHIELD
WIPER
PLT SIDE

HIGH

WARNING: DO NOT SELECT


WARM UP/NORM IF SAT >20 C

Figure 30-3.  Ice and Rain Protection System

30-6 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

COMPONENT DESCRIPTION NOTES


ICE PROTECTION Panel
Refer to Figure 30-3. Ice and Rain Protection
System.

The ICE PROTECTION panel is installed on


the overhead console in the flight compartment.

This panel is used for the control and


indications of the ice protection system.

A facing panel which has all the marking is


attached over the ICE PROTECTION panel.

WARNING

DO NOT GET SCRATCHES ON

30  ICE AND RAIN PROTECTION


THE FACING PANEL. LIGHT
WILL SHOW THROUGH
THE SCRATCHES. IT IS NOT
EASY TO READ THE PANEL
LEGEND DURING THE NIGHT
IF THE PANEL HAS TOO
MANY SCRATCHES. THIS
CONDITION CAN CAUSE AN
ACCIDENT IF YOU OPERATE
THE AIRCRAFT DURING THE
NIGHT.

FOR TRAINING PURPOSES ONLY 30-7


30-8 30  ICE AND RAIN PROTECTION

LEGEND
CENTRE WING
Low Pressure Warning Switch.
DEICING BOOTS TIMER
OUTER WING DEICING BOOTS NACELLE INTAKE BOOT MONITORING Heated Automatic Drain Valve.
UNIT H Heated Check Valve.
Check Valve.
5 6 S

2 4 3 4 3 2 2 CAUTION & Isolation Shutoff Valve.


1 1 2 1 1

DASH 8 Q400
WARNING Pressure Regulating Valve.
LIGHTS
Pressure Transducer.
DEICE
TIMER Restrictor.
BLEED AIR
15-11 PSI Dual Distributing Valve.
FOR TRAINING PURPOSES ONLY

DEICE
1 5 3 2 PRESS
2 4 6 1

MAINTENANCE TRAINING MANUAL


S

3-5 PSI DEICE ICE PROTECTION


PRESSURE 30 30
TAIL
15 PSI 20 20 6 5 5 6
AIRFRAME MODE SELECT AIRFRAME
10 10 OFF OFF MANUAL
TO DOOR SEAL TO CPCS 0 0 MANUAL SLOW SELECT
H
RESERVOIR TANK EJECTOR PSI PSI

FAST
H H

WING
1 2 4 3 4 3 2 1
5 6
PROPS PROPS
6 6
5 5

5 TEST
OFF
ON ENGINE INTAKE

OPN HTR OPN HTR

6 CLOSED CLOSED

PROPS

BOOT AIR -PITOT/STATIC PORTS-

VERTICAL
5 5 STABILIZER
NORM OFF OFF
6 6
ISO STBY 1 2
HORIZONTAL STABILIZER DEICING BOOTS

fse98a01a.cgm

Figure 30-4.  Deicer Boots and Controls


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

30-11-00 AIRFRAME The right manifold has a branch pipe that


supplies air pressure to the ejector pump for
PNEUMATIC DEICING the aft safety valve. (For more information see
SYSTEMS cabin pressure control system).

Crew monitoring of the boot operation (or DDV


GENERAL output status) is done by the boot inflation
advisory lights on the ICE PROTECTION
The boots have narrow tubes that are inflated control panel.
with compressed air.

SYSTEM DESCRIPTION
Refer to Figure 30-4. Deicer Boots and
Controls.

The pneumatic de-icing system consists of


two “L” shaped manifolds. Each manifold
has a pressure transducer connected to a dual

30  ICE AND RAIN PROTECTION


indicator in the flight compartment.

Each system is regulated to 18 psig and delivers


air to the six dual distributor valves (DDV),
which when signaled by the TMU cause the
boots to inflate.

The sequence consists of six boot inflation


cycles, which are six seconds in duration. The
air is supplied from the engines through one
pressure regulating valve (PRV) with a check
valve (CV) in each nacelle.

The manifold is located on the wing front spar


connected with an ISOV.

Two lines deliver air to the rear fuselage deicer


boots through heated check valves, and two DDVs.
A heated restrictor also connects the two systems
downstream from the heated check valves.

The check valves and restrictor prevent any


loss of pneumatic supply to the tail boots if one
of the supply lines looses air pressure.

The left manifold has a branch pipe that


supplies air to the door seal system (Refer to
Ch. 52-00-00).

Revision 0.4 FOR TRAINING PURPOSES ONLY 30-9


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

NOTE
Manual switch positions and
ICE PROTECTION associated indicator light
TAIL sequence correspond with
6 6
5 5 deice boot inflation sequence
AIRFRAME MODE SELECT AIRFRAME shown above. Numbers do
OFF OFF MANUAL not actually appear on panel.
SLOW SELECT
MANUAL

FAST

WING
1 2 4 3 4 3 2 1
30  ICE AND RAIN PROTECTION

5 6
PROPS PROPS
6

3 6 4

5
4
3 2
1

fse99a01.cgm

Figure 30-5.  Deicer Boots

30-10 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Refer to Figure 30-5. Deicer Boots. NOTES


The de-ice boot inflation sequences are:

1. The two outboard pair of boots


2. The two center pair of outboard boots
3. The left outboard and the right inboard
boots
4. The right outboard and the left inboard
boots
5. The left and right inner horizontal stabilizer
deice boots, the upper vertical stabilizer
boot, and the left engine intake boot
6. The two outer horizontal stabilizer boots
with the lower vertical stabilizer boot, and
the right engine intake boot.

30  ICE AND RAIN PROTECTION

FOR TRAINING PURPOSES ONLY 30-11


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

A
30  ICE AND RAIN PROTECTION

FWD

A WARDROBE PANEL

B
FWD

fs916a01.cgm

Figure 30-6.  Timer and Monitor Unit

30-12 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

COMPONENT DESCRIPTION NOTES


Timer and Monitor Unit (TMU)
Refer to Figure 30-6. Timer and Monitor Unit.

The TMU is installed behind the wardrobe


enclosure.

The TMU sequences the DDV operation according


to a pre-defined cycle (SLOW or FAST). It
commands the DDV to distribute air supply
through one of its two outputs. After the inflation
cycle time, it commands the DDV to let air flow
back and exhaust overboard through the ejector.

During this cycle, the TMU monitors the


operation of the low pressure switches
incorporated in each DDV output. This is to
confirm the operation of the DDV, and for

30  ICE AND RAIN PROTECTION


indication on the IRPS panel.

The TMU also controls the heaters of all heated


components of the deicing system. It will use
the static air temperature (SAT) information to
activate/de-activate the following heaters:

•• Check valves
•• Restrictors
•• Drain valves
•• DDVs.

The TMU also monitors the left and right engine


intake adapter heaters and will automatically
activate the spare heater in each intake adapter
when a main heater has failed.

The TMU monitors the air data sensor heaters


listed below:

•• Two 115 VAC pitot/static probes


•• One 28 VDC pitot/static probe (Standby)
•• Two 115 VAC angle of attack (AOA) sensors.

Revision 0.4 FOR TRAINING PURPOSES ONLY 30-13


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

B
30  ICE AND RAIN PROTECTION

Pressure
Regulating And
Relief Valve

NOTE
Non-heated
Right Side Shown.
Check Valve
Left Side Similar.

Figure 30-7.  Pressure Regulating and Relief Valve and Non-Heated Check Valve

30-14 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Pressure Regulating and Relief WARNING


Valves
REMOVE PRESSURE FROM
Refer to: THE SYSTEM WITH THE
DRAIN VALVE BEFORE THE
•• Figure 30-7. Pressure Regulating and REMOVAL. IF YOU DO NOT
Relief Valve and Non-Heated Check DO THIS, HIGH PRESSURE
Valve. AIR CAN CAUSE INJURIES
TO PERSONS.
•• Figure 30-8. PRRV and NHCV (Photo).

The pressure regulating and relief valves


Non-Heated Check Valves
(PRRV) are installed on the firewall of each The non-heated check valves (NHCV) are
nacelle. There is one for each engine and installed attached to the PRRV in the left and
pneumatic deice subsystem. right nacelles. There are two NHCV, one for
each engine nacelle.
The PRRV regulates the pressure and provides
regulated air supply to its respective deicer
system. In the event of overpressure in the system, WARNING
a relief port allows the pressure to decrease.

30  ICE AND RAIN PROTECTION


USE SAFETY GLOVES FOR
A failure of one PRRV does not prevent the PROTECTION WHEN YOU
deice system from operating normally. DO THE SERVICING OF
THE NON−HEATED CHECK
Failure of the two PRRVs will cause a total VALVE AFTER A FLIGHT. IF
loss of pneumatic supply and airframe deicing. YOU DO NOT DO THIS, HOT
METAL PARTS CAN CAUSE
INJURIES TO PERSONS.

Figure 30-8.  PRRV and NHCV (Photo)

FOR TRAINING PURPOSES ONLY 30-15


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

B
A
30  ICE AND RAIN PROTECTION

A VIEW LOOKING AFT

Connector

Port

ft737a01.cgm

Port

Figure 30-9.  Isolation Shut-Off Valve (ISOV)

30-16 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Isolation Shut-Off Valve NOTES


Refer to Figure 30-9. Isolation Shut-Off Valve
(ISOV).

The ISOV is installed in the pneumatic


manifold on the front of the wing spar, in the
left side wing root fairing.

The ISOV will be closed when not energized.


When 28 VDC is supplied, and the BOOT AIR
switch is in the NORM position, the ISOV will
be energized open.

In the event of a loss of pressure in the left or


right system, it may be closed by setting the
BOOT AIR switch to the ISO position. This
will isolate the two sides.

30  ICE AND RAIN PROTECTION

FOR TRAINING PURPOSES ONLY 30-17


30-18 30  ICE AND RAIN PROTECTION

DASH 8 Q400
FOR TRAINING PURPOSES ONLY

NOTE
DDV shown in removed condition.

MAINTENANCE TRAINING MANUAL


Flexible Hose
Dual Distributing Valve

Bracket Flexible Hose


Electrical Connector

Flexible Hose

Bracket
Electrical
Connector

Dual Distributing
Valve

Flexible Hose
B WING DDV B REAR FUSELAGE DDV

Figure 30-10.  Dual Distributing Valves


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Dual Distributing Valves (DDV) REMOVAL OF DUAL


Refer to:
DISTRIBUTING VALVE
The valves are bolted to brackets attached to
•• Figure 30-10. Dual Distributing
the structure. The air hoses are clamped to the
Valves.
DDV.
•• Figure 30-11. PRRV and NHCV
(Photo).

The DDVs in each wing are located on the front


of the wing spar. Two (2) DDVs for the tail are
located in the aft equipment bay.

The DDV can be manually opened or


automatically controlled by the TMU. Each
DDV is supplied with pressurized air from
the deice system and distributes it to the boots
through two separate electrical valves.

30  ICE AND RAIN PROTECTION


The DDV sets open one after the other (according
to timer sequencing or manual operation). The
Low Pressure Switch (LPS) incorporated on each
DDV output closes when the pressure increases
above 14 psig at boot inflation. The pressure switch Figure 30-11.  PRRV and NHCV (Photo)
opens when the pressure decreases below 11 psig.

At boot deflation, air flows back to the DDV


and exhausts from the system through the
ejector. Air from the boots is removed using a
venturi effect. This allows the boots to flatten
on the leading edge when they are not inflated.

NOTE
The DDV is heated to prevent
the electrical valves and the
ejector from freezing and to
avoid moisture on the connector.

THE TAILPLANE DEICING


BOOT AIR LINES
The air lines near the DDV have a fitting that
houses a drain plug to allow the draining of
moisture.

Revision 0.4 FOR TRAINING PURPOSES ONLY 30-19


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

FWD
30  ICE AND RAIN PROTECTION

AIRFRAME PNEUMATIC DEICING SYSTEM

Electrical Connector

Heated Restrictor

B RESTRICTOR

Figure 30-12.  Restrictor

30-20 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Restrictor NOTES
Refer to Figure 30-12. Restrictor.

The restrictor is located inside the aft equipment


bay. It allows air flow between the two sides of
the aft deicer system.

This is to make sure that the tail is correctly


de-iced in the event of a failure upstream of one
of the HCVs.

30  ICE AND RAIN PROTECTION

FOR TRAINING PURPOSES ONLY 30-21


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

B
30  ICE AND RAIN PROTECTION

A VIEW LOOKING AFT

Low Pressure
Warning Switch

Electrical Connector

Figure 30-13.  Low Pressure Warning Pressure Switch

30-22 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Low Pressure Warning Switches NOTES


(LPWS)
Refer to Figure 30-13. Low Pressure Warning
Pressure Switch.

Two Low Pressure Warning Switches (LPWS)


are installed on the forward side of the wing
spar, in the wing to body fairing area.

The LPWS senses low pressure in the system.

The LPWS will:

•• Close when the pressure inside the


system is less than 12.5 psig.
•• Open when the pressure is greater than
15 psig.

30  ICE AND RAIN PROTECTION


When the LPWS is closed, it causes the DEICE
PRESS caution light to come on.

The LPWS signal is also sent to the TMU for


maintenance purposes.

CAUTION
DO NOT SEAL THE FOUR
VENT HOLES ON THE BODY
OF THE LOW PRESSURE
WARNING SWITCH WHEN
YOU INSTALL IT. IF
YOU DO THIS, YOU CAN
CAUSE DAMAGE TO THE
EQUIPMENT.

Revision 0.4 FOR TRAINING PURPOSES ONLY 30-23


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

C
30  ICE AND RAIN PROTECTION

A AFT EQUIPMENT BAY LEFT SIDE WALL

INBD

Electrical Connector

B WING LEADING EDGE

Automatic Drain Valve

Clamp

Flexible Hose

Figure 30-14.  Automatic Drain Valve

30-24 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Automatic Drain Valves (ADV)


Refer to:

•• Figure 30-14. Automatic Drain Valve.


•• Figure 30-15. A
 utomatic Drain Valves
(Photo).

The heated automatic drain valves (ADV) are


installed at a low point in the deicer pressure
lines. There is one ADV located prior to the
dual distributing valves. There are two in the
aft equipment bay located between the heated
check valves and the aft DDVs.

The ADVs collect water that may be in the


Figure 30-15.  A
 utomatic Drain
deicer system pressure lines.
Valves (Photo)
The valve opens to drain the water when the

30  ICE AND RAIN PROTECTION


pressure in the system is less than 3 psig.

When pressure in the system is greater than 5


psig, the valve closes to prevent pressure loss.

The ADV is heated automatically by the TMU


to prevent trapped water from freezing and
restricting flow.

FOR TRAINING PURPOSES ONLY 30-25


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
30  ICE AND RAIN PROTECTION

Electrical
Connector
B

Pressure A WING FRONT SPAR


Transducer

Deice Line

Figure 30-16.  Pressure Transducer

30-26 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Pressure Transducers
Refer to:

•• Figure 30-16. Pressure Transducer.


•• Figure 30-17. Pressure Transducer
(Photo).
There are two pressure transducers for the
airframe pneumatic deicing system, each installed
in the wing to body fairing area near the low
pressure warning switch forward of the front spar.

The left and right pressure manifold, each have


a pressure transducer connected to one side of
the dual indicator in the flight compartment.

The pressure transducers are installed in the


wing to body fairing area near the low pressure
warning switch forward of the front spar.

30  ICE AND RAIN PROTECTION

Figure 30-17.  Pressure Transducer (Photo)

FOR TRAINING PURPOSES ONLY 30-27


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Heated Check Valves (HCV) The HCV lets air flow into the aft portion
of the deicing system. It prevents air from
Refer to Figure 30-18. Heated Check Valve. flowing back to the wing system in the event
of a failure upstream of the check valve (CV).
The airframe pneumatic deicing system has
three HCVs. Two HCVs are used for the This allows the tail to be deiced when a failure
deicing on the tail. They are located in the Aft occurs in one side of the wing system.
Equipment Bay. One HCV is for the door seal
system supply which is tapped from the left
manifold, located in the left wing root fairing
(Ref. to AMM 52-13-11).

B A
30  ICE AND RAIN PROTECTION

FWD
Electrical Connector
A

Air Flow Arrow

Heated Check Valve

Figure 30-18.  Heated Check Valve

30-28 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Boot Air Switch


Refer to Figure 30-19. Boot Air Switch.

The BOOT AIR switch is installed on the ICE


PROTECTION panel on the overhead console
in the flight compartment.

The switch commands the ISOV to close in


order to separate the left from the right side
deicer system.

ICE
TAIL

AIRFRAME
AIRFRAME MODE SELECT

30  ICE AND RAIN PROTECTION


WING

ENGINE INTAKE

BOOT AIR PITOT STATIC

ISO

WINDSHIELD
WIPER
PLT SIDE

HIGH

WARNING: DO NOT SELECT


WARM UP/NORM IF SAT >20 C

Figure 30-19.  Boot Air Switch

FOR TRAINING PURPOSES ONLY 30-29


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

NOT A BOOT

D
30  ICE AND RAIN PROTECTION

NOTE
Left side shown.
Right side similar.
Y 222.019

Figure 30-20.  Outboard Wing Deicer Boots and Hoses


Y 308.019

A DEICING BOOT

30-30 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Outboard Wing Deicer Boots and REMOVAL OF THE WING


Hoses DEICER BOOTS
Refer to Figure 30-20. Outboard Wing Deicer The following is an abbreviated description of
Boots and Hoses. the maintenance practice and is intended for
training purposes only. For a more detailed
Ten deicer boots (five on each wing) are located description of the practice, refer to the task in
on the outboard wing leading edges. the Bombardier AMM PSM 1-84-2.
The boots are bonded to the leading edge The removal of the wing deicer boot requires
structure with an adhesive, and the edges the removal of the leading edge assemble. The
are sealed for aerodynamic smoothness. The edge sealant is removed then using a solvent the
leading edge is removed when replacing a boot. old boot is slowly peeled away from the leading
edge structure. The leading edge structure
The two outermost outboard wing deicer boots is then cleaned of all remaining adhesive.
are interconnected and operate together. The new boot is bonded to the leading edge
structure and a new edge seal is installed.
The next two deicer boots are interconnected
and operate together.

30  ICE AND RAIN PROTECTION


The left inner most outboard wing deicer boot
is interconnected with the right inboard deicer
boot and will operate together.

Similarly, the right innermost outboard wing


deicer boot is interconnected with the left
inboard wing deicer boot.

SYSTEM 30 1. NUMBER OF PARTS REQUIRED FOR ALL FLIGHT


CONDITIONS EXCEPT AS PROVIDED IN COLUMN 2.
ICE AND RAIN PROTECTION
ATA
SUB-SYSTEM PART DESCRIPTION 2. REMARKS AND/OR EXCEPTIONS

30---1 WING ROOT COLD BONDED 2 One (1) may be missing with no performance
LEADING EDGE DEICE BOOT penalty for a maximum of three (3) calendar
days provided:
a. associated leading edge surface is cleaned;
b. associated boot supply/vacuum manifold
hoses are capped;
c. leading edge holes from manifold are
covered; and
d. the airplane is not operated in known or
forecast icing and/or heavy precipitation
conditions.

Figure 30-21.  CDL - Wing Root Cold Boned Leading Edge Deice Boot

Revision 0.4 FOR TRAINING PURPOSES ONLY 30-31


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

NOTE
30  ICE AND RAIN PROTECTION

Left side shown.


Right side similar.

D
FigureFW30-22.  Nacelle Deicer Boots

30-32 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Nacelle Deicer Boots and Hoses


Refer to Figure 30-22. Nacelle Deicer Boots.

Two nacelle deicer boots (one per nacelle) form


around the air intake lips to remove ice build-up.

The left nacelle deicer boot operates at the


same time as the inboard horizontal stabilizer
deicer boots.

The right nacelle deicer boot operates at the


same time as the outboard horizontal stabilizer
deicer boots.

SYSTEM 30 1. NUMBER OF PARTS REQUIRED FOR ALL FLIGHT


CONDITIONS EXCEPT AS PROVIDED IN COLUMN 2.
ICE AND RAIN PROTECTION

30  ICE AND RAIN PROTECTION


ATA
SUB-SYSTEM PART DESCRIPTION 2. REMARKS AND/OR EXCEPTIONS

30---1 WING ROOT COLD BONDED 2 One (1) may be missing with no performance
LEADING EDGE DEICE BOOT penalty for a maximum of three (3) calendar
days provided:
a. associated leading edge surface is cleaned;
b. associated boot supply/vacuum manifold
hoses are capped;
c. leading edge holes from manifold are
covered; and
d. the airplane is not operated in known or
forecast icing and/or heavy precipitation
conditions.

Figure 30-23.  CDL - Engine Intake Deice Boot

FOR TRAINING PURPOSES ONLY 30-33


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Inboard Wing Deicer Boots and


Hoses
Refer to Figure 30-24. Inboard Wing Deicer
Boots and Hoses.

Two inboard wing deicer boots are located (one


per wing) between the nacelle and the fuselage.

Inflation of the tubes, cracks the ice allowing


it to be removed by the airflow.

A
30  ICE AND RAIN PROTECTION

NOTE
Left side shown.
Right side similar.

A DE-ICING BOOT

Figure 30-24.  Inboard Wing Deicer Boots and Hoses

30-34 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Horizontal Stabilizer Deicer Boots


and Hoses
Refer to Figure 30-25. Horizontal Stabilizer
Deicer Boots and Hoses.

Four deicer boots cover the horizontal stabilizer


leading edge.

The two outboard horizontal stabilizer deicer


boots are interconnected with lower vertical
stabilizer deicer boot. They operate together.

The two inboard horizontal stabilizer deicer


boots are interconneted with the upper vertical
stabilizer deicer boot. They will operate together.

30  ICE AND RAIN PROTECTION


LEGEND
1. Outboard Leading Edge A
2. Inboard Leading Edge.

NOTE
Left side shown. B
Right side similar.

Figure 30-25.  Horizontal Stabilizer Deicer Boots and Hoses

FOR TRAINING PURPOSES ONLY 30-35


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
30  ICE AND RAIN PROTECTION

Figure 30-26.  Vertical Stabilizer Deicer Boots

DEICE PRESS

Figure 30-27.  Dual Deicer Pressure Indicator

30-36 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Vertical Stabilizer Deicer Boots HAVE A GOOD FLOW OF


CLEAN AIR AND APPROVED
Refer to Figure 30-26. Vertical Stabilizer BODY PROTECTION WHEN
Deicer Boots. YOU USE SOLVENTS. DO
NOT GET SOLVENTS ON
The vertical stabilizer deicer boot is a single YOUR BODY OR BREATHE
boot that is divided into two sections. It covers THE FUMES. KEEP FLAMES
the vertical stabilizer leading edge. AND SPARKS AWAY
FROM THE AREA. MANY
The upper section of the vertical stabilizer SOLVENTS ARE POISONOUS
deicer boot is interconnected with the two AND FLAMMABLE.
inboard horizontal stabilizer boots.
DO NOT PUT A LARGE
The lower section of the vertical stabilizer OR MEDIUM PATCH ON
deicer boot is interconnected and will inflate THE ENGINE AIR INTAKE
and deflate at the same time as the outer right DEICING BOOT. THIS IS TO
horizontal stabilizer deicer boot. PREVENT ENGINE DAMAGE
BY INGESTION BECAUSE OF
Dual Pressure Indicator PATCH LOSS.

30  ICE AND RAIN PROTECTION


Refer to Figure 30-27. Dual Deicer Pressure MAKE SURE THE PATCH
Indicator. AND REPAIR AREA IS IN
THE TEMPERATURE RANGE
The dual pressure indicator is installed in 10 TO 30°C (50 TO 86°F). FOR
the flight compartment on the co-pilot’s side REPAIRS AT LOW OUTSIDE
console. AIR TEMPERATURE, HEAT
THE PATCH AND REPAIR
The two pneumatic manifolds pressure AREA AT 10 TO 30 °C (50 TO
transducers are connected to the dual pressure 86°F) DURING ALL OF THE
indicator. PROCEDURE.

The dual pressure indicator receives 28 VDC MAXIMUM OPERATING


from the left and right secondary buses. The TEMPERATURE FOR LARGE
indicator also supplies the excitation to the two SIZE PATCH IS 50°C (122°F).
pressure transducers. DO NOT INFLATE THE BOOT
WITH LARGE SIZE PATCH
DEICER BOOT REPAIRS IF THE TEMPERATURE IS
MORE THAN 50°C (122°F).
There are two maintenance procedures for
the repair of deicer boots, with the Aerazur If the damage is out of the limits defined
Patch Repair Kit and the patchless repair kit hereafter, the deicer boot must be replaced.
(QUARK®) for small cracks.

NOTE
DO NOT STACK PATCHES.
EDGE DISTANCE BETWEEN
PATCHES MUST BE MORE
THAN 0.500 IN (12.7 MM).

Revision 0.4 FOR TRAINING PURPOSES ONLY 30-37


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

ICE
TAIL

AIRFRAME
AIRFRAME MODE SELECT

Airframe Manual
Select Switch

Airframe Mode
Selector WING
30  ICE AND RAIN PROTECTION

ENGINE INTAKE

BOOT AIR PITOT STATIC

ISO

Boot Air WINDSHIELD


WIPER
Switch PLT SIDE

HIGH

WARNING: DO NOT SELECT


WARM UP/NORM IF SAT >20 C

Figure 30-28.  Airframe Deicing Controls

30-38 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

CONTROLS AND INDICATIONS AIRFRAME MANUAL SELECT: Inflation of


a set of boots is possible by rotating the switch
Airframe Mode Selector to the desired boot position.

Refer to Figure 30-28. Airframe Deicing OFF: Automatic deicing is inhibited and only
Controls. manual deicing is permitted. The TMU monitoring
of the DDV low-pressure switches is inhibited.
The AIRFRAME MODE SELECT switch
selects the following operational modes: Boot Air Switch
•• MANUAL Refer to Figure 30-28. Airframe Deicing
Controls.
•• OFF
•• SLOW The BOOT AIR switch has two positions;
NORM and ISO.
•• FAST.
In the NORM position, the isolation valve is
The two automatic modes are:
energized open connecting the left and right
deicing systems.
•• SLOW

30  ICE AND RAIN PROTECTION


•• FAST. In the ISO position, the isolation valve is
de-energized closed, and the left and right
When SLOW mode is selected, the deice deicing systems are isolated from each other.
sequence duration is 3 minutes.

If the FAST mode is selected, the deice


sequence duration is 1 minute.

When the automatic mode is set, the AIRFRAME


MANUAL SELECT switch is inhibited.

When the AIRFRAME MODE SELECT switch


is in the MANUAL or OFF position, individual
boots can be inflated using the second switch
labeled AIRFRAME MANUAL SELECT.

The AIRFRAME MANUAL SELECT switch


selects any of the following modes:

•• Two OFF positions


•• Outboard Wing
•• Center Outboard Wing
•• Inner Outboard Wing
•• Inboard Wing
•• Right Nacelle
•• Left Nacelle.

FOR TRAINING PURPOSES ONLY 30-39


30-40 30  ICE AND RAIN PROTECTION

1 +28 VDC
HEATER CHK VALVE 3 O/P H 2 INPUT HEATER CHK VALVE 3 I/P
(K7)
+28 VDC DEICE CONT CHECK VALVE
R ESS 5A

DASH 8 Q400
CENTER
RIGHT DC CBP FRONT 1 +28 VDC
SPAR HEATER DRAIN 1 O/P C 2 INPUT HEATER DRAIN 1 I/P

13 1 3 AUTO DRAIN
NORM
1
11 2
2
3 ISO SHUT-OFF
1 +28 VDC
VALVE HEATER DRAIN 2 O/P D
3010-S4 2 INPUT HEATER DRAIN 2 I/P
FOR TRAINING PURPOSES ONLY

54 Z BOOT AI R I SO I / P
AUTO DRAIN
12
MANUAL
1 80 T MAN HEATERS RET 1
2 OFF

MAINTENANCE TRAINING MANUAL


B 3 SLOW 75 U
1 +28 VDC
4 FAST HEATER CHK VALVE 2 O/P E 2 INPUT HEATER CHK VALVE 2 1/P
5
OFF CHECK VALVE
6
MANUAL
B 7 316 PNEUMATIC
SLOW DE-ICING SELECT
8
1 31-41 A2 IOM #2
FAST 1 +28 VDC
14 A- TIMER OFF I/P HEATER DRAIN 3 O/P F 2 INPUT HEATER DRAIN 3 I/P
2
C 3
15 B- TIMER SLOW I/P AUTO DRAIN
(B8) 4
AFR DEICE 16 C- TIMER FAST I/P
+28 VDC CV/DRAIN HTRS 5
SEC BUS 5A
6
1 +28 VDC
C 88 HEATER DRAIN 4 O/P G 2 INPUT HEATER DRAIN 4 I/P
7
8 85
RIGHT DC CBP TO BLEED AIR CONTROL AUTO DRAIN
86
24-61-00 AND INDICATION
90
87
89

(R8) 1
AFR DEICE 1 +28 VDC
CV/DRAIN HTRS 2 HEATER CHK VALVE 1 O/P B 2 INPUT HEATER CHK VALVE 1 I/P
3A
D CHECK VALVE
3
1
2 17 'A'
+28 VDC OFF 3
4 18 'B'
SEC BUS
4
19 'C' SEE SHT. 2
(P7) DR SEAL CV HTR 1
5
RESTRICT 2 20 'D'
6 1 +28 VDC
3A 7 21 'E'
3 HEATER RESTR 1 O/P J 2 INPUT HEATER RESTR 1 I/P
A 22 'F'
4 HEATERS RET 3 H-
3010-S2
RESTRICTOR
LEFT DC CBP 3010-S3 AIRFRAME MODE ICE AND RAIN PROTECTION SYSTEM (IRPS)
AIRFRAME MODE SELECT SELECT TIMER AND MONITOR
ICE AND RAIN PROTECTION SYSTEM (IRPS)
CONTROL PANEL
(O/H CONSOLE - LH SIDE)

HEATED DRAIN/CHECK VALVES

Figure 30-29.  Pneumatic Deice Electrical Schematic (1 of 3)


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

OPERATION NOTES
Normal System Operation
The Ice and Rain Protection (IRPS) operates
with regulated engine bleed air (Refer to 36-00-
00). The two deice system pneumatic regulator
automatically maintains the manifold pressure
at 18 psi, to supply pressurized air to the deice
boots. Each DDV has two solenoids which
operate independently to supply pressurized
air to two separate deice boot groups. When
the solenoids are not energized, the same air
is ejected from the DDV to create a −3.2 psig
suction in the deice boots. The negative pressure
will make sure they remain deflated.

Refer to Figure 30-29. Pneumatic Deice


Electrical Schematic (1 of 3).

30  ICE AND RAIN PROTECTION


For normal operation of the IRPS; the left and
right secondary buses supply power to the Circuit
Breakers (CB) that follow:

•• Left DC bus CB P7, DR SEAL CV HTR


RESTRICT supplies 28 VDC to the
check valve connector P13 pin 1 and
restrictor connector P20 pin 1.
•• Left DC bus CB R8, AFR DEICE CV/
DRAIN HTRS supplies 28 VDC to the
check valve connector P18 pin 1 and the
two aft fuselage auto drain connectors
P17 and P18 pins 1.
•• Right DC bus CB B8, AFR DEICE CV/
DRAIN HTRS supplies 28 VDC to the
check valve connector P19 pin 1 and the
two wing auto drain connectors P14 and
P15 pins 1.
•• Left DC bus CB M5 DEICE CONT
supplies 28 VDC to the IRPS TMU
connector P3 pin W.
•• Right DC bus CB K7, AIRFRAME
MANUAL CONT supplies 28 VDC to
the Isolation SOV connector P21 pin 1
and the IRPS panel connector P101 pin13.
•• 2 8 V D C f r o m t h e C B K 7 i s a l s o
supplied to the AIRFRAME MANUAL
SELECT selector.

FOR TRAINING PURPOSES ONLY 30-41


30-42 30  ICE AND RAIN PROTECTION

AIRFRAME
DEICE
(P8)
V/HTRS
#1 & #3
3A

+28 VDC AIRFRAME


L SEC (Q8)
DEICE
V/HTRS #5

DASH 8 Q400
3A

LEFT DC CBP 6 DDV'S #1 (OUTBD L WING)


HEATER_DDV_#1_O/P A 4 5
A LOW_PRESS_VALVE_1A_I/P
B LOW_PRESS_VALVE_1B_I/P CMD DDV_*1A_O/P M 1 7 48 LOW_PRESS_VALVE_1A_I/P 48
C LOW_PRESS_VALVE_2A_I/P A
D LOW_PRESS_VALVE_2B_I/P 2 8
E LOW_PRESS_VALVE_3A_I/P B
F LOW_PRESS_VALVE_3B_I/P CMD DDV_*1B_O/P N 3 9 49 LOW_PRESS_VALVE_1B_I/P 49
G LOW_PRESS_VALVE_4A_I/P
FOR TRAINING PURPOSES ONLY

H LOW_PRESS_VALVE_4B_I/P
J LOW_PRESS_VALVE_5A_I/P DDV'S #2 (OUTBD R WING)
6
W LOW_PRESS_VALVE_5B_I/P
HEATER_DDV_#2_O/P W 4 5
X LOW_PRESS_VALVE_6A_I/P
Y LOW_PRESS_VALVE_6B_I/P 1 LOW_PRESS_VALVE_2A_I/P
CMD DDV_*2A_O/P P 7 51 51
A

MAINTENANCE TRAINING MANUAL


2 8
(M5) B
+28 VDC DEICE CONT CMD DDV_*2B_O/P R 3 9 52 LOW_PRESS_VALVE_2B_I/P 52
L ESS 1A W- 28 VDC IN

6
DDV'S #3 (OUTBD L WING)
LEFT DC CBP BB HEATER_DDV_#3_O/P V 4 5

CMD DDV_*3A_O/P S 1 7 53 LOW_PRESS_VALVE_3A_I/P 53


F- HEATERS_RET_1 A
2 8
G- HEATERS_RET_2 B
CMD DDV_*3B_O/P 3 TO
J- 9 54 LOW_PRESS_VALVE_3B_I/P 54
(SEE
SHT. 3)
AFR DEICE DDV'S #4 (OUTBD R WING)
(A8) AUTO 6
HEATER_DDV_#4_O/P X 4 5
DIST VLV
5A FF 28 VDC IN
CMD DDV_*4A_O/P I- 1 7 55 LOW_PRESS_VALVE_4A_I/P 55
A
2 8
B
CMD DDV_*4B_O/P H- 3 9 56 LOW_PRESS_VALVE_4B_I/P 56

AIRFRAME
(D8) DEICE 6 DDV'S #5 (EMPENNAGE)
V/HTRS #6
+28 VDC 3A HEATER_DDV_#5_O/P Y 4 5
R SEC
CMD DDV_*5A_O/P M- 1 7 57 LOW_PRESS_VALVE_5A_I/P
A 57
2 8
AIRFRAME
DEICE B
(C8) CMD DDV_*5B_O/P K- 3 9 58 LOW_PRESS_VALVE_5B_I/P
V/HTRS 58
#3 & #4
3A
6 DDV'S #6 (EMPENNAGE)
HEATER_DDV_#6_O/P Z 4 5
RIGHT DC CBP CMD DDV_*6A_O/P Z- 1 7 59 59
LOW_PRESS_VALVE_6A_I/P
A
2 8
B
CMD DDV_*6B_O/P N- 3 9 61 LOW_PRESS_VALVE_6B_I/P 61

'A' 'B' 'C' 'D' 'F' 'E'


ICE AND RAIN PROTECTION SYSTEM (IRPS) TIMER AND MONITOR ADVISORY DIM AND TEST BOX
SEE SHT. 1

Figure 30-30.  Pneumatic Deice Electrical Schematic (2 of 3)


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Refer to: The two boots stay inflated and the lights
remain illuminated until the MANUAL selector
•• Figure 30-29. Pneumatic Deice Electrical is moved to another setting.
Schematic (1 of 3).
•• Figure 30-30. Pneumatic Deice Electrical
Schematic (2 of 3).

Setting the airframe mode select selector to the


manual position will provide:

Two ground circuits from the IRPS panel connector


P101 pins 75 and 80 to the TMU connector P2 pins
T and U which causes the TMU to change from
automatic control to manual operation.

The TMU supplies the ground circuits to the


six DDVs’ and the two check valve heaters.
(Manual mode does not energize the restrictor
and the drain valve heaters).

30  ICE AND RAIN PROTECTION


A circuit from the IRPS panel connector P101
pins 85, 86 and 90 through the right bleed stage
pressure switch which allows the ECSECU to
control the HPSOV (Refer to 21-11-00-101).

A circuit on the IRPS panel connector P101 pins 87,


88 and 89 through the left bleed stage pressure switch
which allows the ECSECU to control the HPSOV.

AIRFRAME MANUAL SELECT selector is


set to the first clockwise position after the two
OFF positions.

This action supplies 28 VDC from the IRPS


panel connector P101 pin 17 which supplies
power to DDV No.1 through connector P24 pin
1 and DDV No.2 through connector P28 pin 1.

The energized side of the two DDVs’ opens which


supplies 18 psi air to inflate the two O/B wing boots.

When the output air pressure from the DDV


dual reaches 14 psi, the DDV pressure switches
close to supply a ground signal.

The ground signals from connector P24 (left O/B)


pin 7 and connector P28 (left O/B) pin 7 through
the Advisory Dim and Test Box to the IRPS panel
connector P101 pins 31 and 42 cause the two green
(left and right O/B) LED indicators to come on.

FOR TRAINING PURPOSES ONLY 30-43


30-44 30  ICE AND RAIN PROTECTION

6 sec
DDV 1A & 2A energized

DASH 8 Q400
6 sec
DDV 1B & 2B energized

6 sec
FOR TRAINING PURPOSES ONLY

DDV 4B energized

MAINTENANCE TRAINING MANUAL


6 sec
DDV 3B energized

6 sec
DDV 3A & 5B & 6B

6 sec
DDV 4A & 5A & 6A energized
6 x 6 = 36 sec

Dwell Time
27 sec
T1 T1
T2 147 sec

Fast = 63 sec for one complete cycle


Slow = 183 sec for one complete cycle

Figure 30-31.  Dwell Time


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Automatic SLOW Mode panel connector P101 pin 31 (for


indication).
Refer to: • The DDV 2 pressure switch senses
the pressure rise and sends a ground
•• Figure 30-29. Pneumatic Deice Electrical signal from its connector P28 pin 7
Schematic (1 of 3). to the TMU connector P3 pin C (for
•• Figure 30-31. Dwell Time. correct operation) and to the IRPS
panel connector P101 pin 32 (for
During the automatic SLOW mode, the TMU indication).
will supply 28 VDC to energize the 12 solenoids • A temperature output (SAT) from
in the six DDVs in a programmed sequence. The the IOP No.1 connector P1C-A1
sequence and duration of the solenoid operations pins 331 and 332 is received on the
is the same in SLOW or FAST mode. The TMU connector P2 pins B and C.
difference between SLOW and FAST mode is
the dwell time after each cycle of twelve DDV • T h e T M U u s e s t h e S A T d a t a
solenoids. The DDVs stay deactivated or dwell (less than 5ºC (41ºF)) to supply a
for 147 ±2.5 seconds in SLOW mode and 27 ground circuit to energize the IRPS
±2.5 seconds in FAST mode. component heaters that follow:
-- The six DDVs (Pins 4 of each

30  ICE AND RAIN PROTECTION


The first set of solenoids in the cycle sequence connector),
is described; the next five sets are similar.
-- The two aft fuselage check
•• The AIRFRAME MODE SELECT selector valves (Pins 2 of each connector)
on the IRPS panel is set to the SLOW (not shown),
position. The IRPS operates in the SLOW -- The door seal reservoir check
mode due to the signals that follow: valve,
• Two open circuit signals are sent -- The four drain valves and,
from the IRPS panel connector
P101 pins 75 and 80 to the TMU -- The restrictor.
connector P2 pins T and U which
causes the TMU to operate in
automatic mode.
• A ground circuit from the IRPS
panel connector P101 pin 15 to the
TMU connector P3 pin B which
causes the TMU to start automatic
SLOW mode.
• The TMU sends 28 VDC energize
signal from its connector P3 pins
M and P to the two DDV solenoid
connectors P24 and P28 to pins
1 which causes the solenoids to
energize open.
• The DDV 1 pressure switch senses
the pressure rise and sends a ground
signals from its connector P24 pin 7
to the TMU connector P3 pin A (for
correct operation) and to the IRPS

FOR TRAINING PURPOSES ONLY 30-45


30-46 30  ICE AND RAIN PROTECTION

Connector 3312-P3

48 31 1 L OUTER OUTBOARD

3011-DS1
B 22
21
DEICE
DEICE
PRESS
PRESS
DE-ICE
C
Connector P3
23
6
DEICE
DEICE
PRESS
TIMER PRESS
49 32 2 L OUTER CENTRE
LEFT LOW PRESSURE
3011-DS2 SWITCH #1 CAUTION AND WARNING
PANEL

DASH 8 Q400
54 33 3 L OUTER INBOARD
Q- L_ LPSW_1_I/P
3011-DS3 B R- R_LPSW_2_I/P

C DE-ICE PRESS. O/P G-


15 L CENTER WING
MONITOR_FAIL_O/P E-
3011-DS4 RIGHT LOW PRESSURE SWITCH #2

53 34 4 L ENG INTAKE A K 307


FOR TRAINING PURPOSES ONLY

MAINT_ARINC_TX
B F 308
3011-DS5
Rx A b 331 Hi GPDB1
ARINC Rx B c 332 Low A429
59 35 5 R TAIL OUTER +LOW FIN

3013-DS1

MAINTENANCE TRAINING MANUAL


IOP #1

58 36 6 R TAIL INNER +UPPER FIN

3013-DS2 ICE TEST 411 S- ICE TEST C +28 V DC


D DC RTN
IOM #1
61 37 7 L TAIL INNER
+5V DC DIM LTS A +5 VDC
3013-DS3 B DC RTN
(S6)
AFR DEICE
+28 V DC BOOT LTS
R MAIN 5A 57 38 8 L TAIL OUTER 1
WOW 2B U- START_MAINT_ARINC
3013-DS4
R +28 V DC
PSEU S DC RTN
RIGHT DC CBP 55 39 9 R ENG INTAKE

3012-DS5 E GND

14 R CENTRE WING AFR DEICE 42 T- RESET_MAINT_ARINC


AFR DEICE
(N8)
PRESS D N
+28 VDC 3012-DS4 TRANSDUCER #2
IND #1 E P PRESS. SIGNAL
L SEC 5A MAINTENANCE PANEL ICE AND RAIN PROTECTION TRANSDUCER #2
SYSTEM (IRPS) TIMER AND MONITOR PRESS. SIGNAL A L 18 +1.5/-1 psig
56 40 10 R OUTER INBOARD B M (124 +10.34/-6.89 kPa)
C
3012-DS3 CAUTIONS AND WARNINGS, MAINTENANCE
LEFT DC CBP PRESSURE TRANSDUCER #2

52 41 11 R OUTER CENTRE

3012-DS2
AFR DEICE
(A7)
PRESS D J TRANSDUCER #1
+28 V DC IND #2
R SEC 61 42 12 R OUTBOARD OUTER E K PRESS. SIGNAL
5A TRANSDUCER #1
A G 18 +1.5/-1 psig
PRESS. SIGNAL
3012-DS1 B H (124 +10.34/-6.89 kPa)
C
E 13
RIGHT DC CBP
PRESSURE TRANSDUCER #1 DE-ICE PRESSURE INDICATOR
ICE AND RAIN PROTECTION SYSTEM (IRPS) CONTROL PANEL

ADVISORY LIGHTS PRESSURE INDICATION

Figure 30-32.  Pneumatic Deice Electrical Schematic (3 of 3)


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Fault Indication NOTES


Troubleshooting
Refer to Figure 30-32. Pneumatic Deice
Electrical Schematic (3 of 3).

The TMU monitors the left and right IRPS


manifold low pressure warning switches
(LPWS) on connector P3 pins Q and R.
If a LPWS senses low pressure, it sends a
ground signal to the Caution and Warning
panel connector 3312-P3 pins 21 and/or 22 (to
illuminate the DEICE PRESS light). The TMU
records the fault for CDS maintenance. If the
TMU senses a LPWS fault, the TMU inhibits
its monitoring of the DDV pressure switches at
the same time.

The TMU monitors each DDV pressure switch

30  ICE AND RAIN PROTECTION


for correct solenoid operation. If each DDV
pressure switch does not sense 14 psi (103 kPa)
within 4 ±0.6 seconds of the DDV solenoid
open signal, the TMU will illuminate the
DEICE PRESS caution light.

OPERATIONAL TEST OF THE


AIRFRAME DEICE SYSTEM AIR
SUPPLY
The objective of this operational check is to
make sure that one engine is able to supply the
required pressure of the two systems.

Revision 0.4 FOR TRAINING PURPOSES ONLY 30-47


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

FWD
30  ICE AND RAIN PROTECTION

NOTE
A Left side shown.
Right side similar.

Figure 30-33.  Engine Intake Heater

30-48 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

30-21-00 ENGINE AIR NOTES


INTAKE ANTI-ICING
INTRODUCTION
Engine air intake anti-icing prevents ice
build-up on the engine front air inlets. The
two engine intakes have an electrically heated
engine adapter.

GENERAL
Refer to Figure 30-33. Engine Intake Heater.

The air intake anti-icing system has electrical


heating elements on the inner surface of the
intake adapter.

30  ICE AND RAIN PROTECTION


The engine air intake is also integrally anti-iced
by reduction gear box scavenge oil heat.

The engine air intake adapter anti-icing includes


two electrical heating elements (one main and
one spare). Each heater has a minimum heating
power of 1000 Watts.

The engine intake anti-icing system contains


the components listed below:

•• Air intake heater thermostats


•• ENGINE heater intake switches
•• Control-intake heater relays.

FOR TRAINING PURPOSES ONLY 30-49


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Left Push-Button Right Push-Button

Left Thermostat Right Thermostat

Left Engine Oil Right Engine Oil


Pressure Switch Pressure Switch
30  ICE AND RAIN PROTECTION

Left Engine Relay Right Engine Relay

Timer & Monitor Unit

Left Selection Relay Right Selection Relay

1 2 1 2

Left Engine Air Right Engine Air


Intake Adapter Intake Adapter

Figure 30-34.  Engine Air Intake Anti Ice Block Diagram

30-50 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

SYSTEM DESCRIPTION NOTES


Refer to Figure 30-34. Engine Air Intake Anti
Ice Block Diagram.

The left engine air intake adapter heaters are


energized by the 115 VAC B phase left bus.
The 115 VAC B phase right bus supplies the
right engine air adapter.

Circuit breakers labeled INTK LIP HTR ENG


1 (left AC BUS) and INTK LIP HTR 2 (right
AC BUS) are on the AC CB panel.

Each heated adapter is controlled by the


ENGINE INTAKE switchlights on the ICE
PROTECTION panel.

The heating elements are embedded in epoxy


fibreglass on the inner surface of the intake

30  ICE AND RAIN PROTECTION


adapter. The heaters are insulated using stay foam
polyurethane and are sealed with polysulfide.

Power is supplied to the heater through a relay


when the following conditions are met:

•• Temperature measured by a thermostat


monitoring the fuselage skin temp is
less than 15.6°C (60°F)
•• Related engine oil pressure switch is
closed
•• ENGINE INTAKE switchlight has been
pushed
•• 115 VAC power is available.

When an ENGINE INTAKE switchlight is


pushed, the bypass door of that engine starts to
open to evacuate ice pieces shed from nacelle
inlet components. The OPN or CLOSED lights
show the position of the related bypass doors.

The TMU monitors the current to the heater. The


TMU senses an abnormal current flow when the
current is less than 1 A and more than 12 ±0.5 A.

When abnormal current is sensed, a fault


message is recorded by the TMU. The TMU
activates a relay to switch to the spare heater
circuit. This fault can only be read via CDS.

FOR TRAINING PURPOSES ONLY 30-51


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

COMPONENT DESCRIPTION The thermostats will operate the intake heaters


at approximately 16°C.
Air Intake Heater Thermostats
The thermostats are taped to a plate that presses
Refer to Figure 30-35. Air Intake Heater them against the skin on the lower belly.
Thermostats.

The two thermostats are located under a plate


adjacent to the skin below the flight deck floor.

The thermostat is a thermal and mechanical


switch.
30  ICE AND RAIN PROTECTION

FWD

A THERMOSTAT FLOOR MOUNT

NOTE
Left component shown.
Right component similar.

FWD

Figure 30-35.  Air Intake Heater Thermostats

30-52 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Intake Heater Control Relays


Refer to Figure 30-36. Intake Heater Control
Relays.

Intake Heater Selection Control Relays are


located on the relay panel behind the wardrobe.

Selection of the Intake heater control will


energize the relays in the spare heater circuit.
The intake heater control relays control the
adapter heaters based on switch position.

A
B

30  ICE AND RAIN PROTECTION

Figure 30-36.  Intake Heater Control Relays

FOR TRAINING PURPOSES ONLY 30-53


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

PITCH PITOT HEAT


A ICE DETECT
TRIM STBY F L
FAI
FAIL

PITOT PITOT
A 1
HEAT A 2
HEAT

PROP
DEICE

DEICE
TIMER

EMER LTS INTERNAL SIDE WDO DEICE


DISARMED DOORS HOT PRESS

CABIN CHK
PRESS FIRE DET

ECS CAUTION PANEL

Engine Intake
Bypass Switchlights
30  ICE AND RAIN PROTECTION

ICE
TAIL

AIRFRAME
AIRFRAME MODE SELECT

WING

ENGINE INTAKE

BOOT AIR PITOT STATIC

ISO

WINDSHIELD
WIPER
PLT SIDE

HIGH

WARNING: DO NOT SELECT


WARM UP/NORM IF SAT >20 C

Figure 30-37.  Engine Intake - Controls and Indications

30-54 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Engine Air Intake Adapter NOTES


Refer to Figure 30-33. Engine Intake Heater.

The engine intake adapters are located on each


engine inlet front case.

The adapters are attached to the engine intake


lip by a V-band clamp.

The engine intake adapter heater circuit is


energized when an ENGINE INTAKE
switchlight (on the ICE PROTECTION control
panel) is pushed and if the thermostats are
below 16°C.

CONTROLS AND INDICATIONS


Heater-Engine Intake Switches

30  ICE AND RAIN PROTECTION


Refer to Figure 30-37. Engine Intake - Controls
and Indications.

The engine intake heater switches are located


in the anti-icing control panel on the overhead
console.

ENGINE INTAKE switch will activate the


engine intake adapter heater circuit.

If both heating elements in the same engine


adapter fail, the related ENG ADPT HEAT 1
or ENG ADPT HEAT 2 caution light comes on.

When the engine intake adapter heater is


energized, a HTR will illuminate on a segment
of the ENGINE INTAKE switchlight.

FOR TRAINING PURPOSES ONLY 30-55


30-56 30  ICE AND RAIN PROTECTION

115 V AC INTK LIP


L BUS HTR ENG 1
PH 'B' 15A

115 V AC CBP

59
60 A3
Selection Relay

DASH 8 Q400
A2 A1 V- H CONT REL I/P
OPEN HTR

61 B A A C 1-12 A A3 K A
SPARE
PWR OUT M J A2 *
A1 L C
G B3 *

B2 B1 L 115 V AC IN
A G G D 16°C H G
MAIN
D
CLOSED
FOR TRAINING PURPOSES ONLY

T- X1
RLY CMD O/P G BB X1 B
S2X
A2 U- X2 CC X2
E GND
A3 58 THERMOSTAT LH K1 K3
A1 (25A)

MAINTENANCE TRAINING MANUAL


LEFT ENGINE
57 INTAKE ADAPTOR

55 B2 RELAY PANEL
B3 56 A3 * RESISTANCE VALUE
B1 A 10.4 - 11.6 OHMS
(P6)
INTK DEF D14 D15 Control Relay * INSULATION RESISTANCE
+28 V DC ACT 1 A2
A1 BETWEEN HEATER 1
L SEC 5A AND THE METALLIC
1-K2 STRUCTURE,
RELAY PANEL
ENGINE INTAKE HYDRAULIC PUMP LH
CONTROL/STANDBY
Oil Px BETWEEN HEATER 2
LEFT DC CBP AND THE METALLIC
RELAY JUNCTION BOX 3 STRUCTURE AND
ICE AND RAIN PROTECTION SYSTEM (IRPS) BETWEEN HEATERS
PANEL 1&2 SHOULD BE AT
B LEAST 5 MEGA OHMS.
A
F
E
C
D

LEFT ENGINE BY- PASS


DOOR ACTUATOR ENGINE R 37 ENGINE
ADPT HEAT 1 ADPT HEAT 1

CR3 CR4 CAUTION AND


27 28 WARNING PANEL
28 27 (O/H CONSOLE)
34 34 S INT O/P
DIM & TEST

ACU
E +28 V DC IN

(S5) L L BUS AC
PWR OUTPUT 20 PWR INPUT
+28 V DC DEICE CONT
R MAIN 1A GND 19
21-11-00
L AC CONTROL BOX ICE AND RAIN PROTECTION SYSTEM (IRPS)
RIGHT DC CBP TIMER AND MONITOR
LEFT ENGINE

Figure 30-38.  Intake Anti-Icing Electrical Schematic


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

OPERATION •• The TMU sends the 115 VAC from its


connector P1 pin M to the (anti-ice)
Normal System Operation relay panel connector J350 pin J
•• During normal operation, the (anti-ice)
Refer to Figure 30-38. Intake Anti-Icing
K3 relay sends the power from the relay
Electrical Schematic.
panel connector J350 pin J through the
energizer K3 relay pin L to the left engine
The engine intake anti-icing system is
intake adapter connector J505 pin A
controlled automatically after the ENGINE
which causes the main adapter to heat
INTAKE switch is selected to the OPN (open)
position. The operation of the left anti-ice •• TMU also monitors the load output from
system is described, the right system is similar. pin M. When the PWR OUT load is in the
normal range (1-12 Amps), the TMU sends
The ENGINE INTAKE switch on the IRPS a power signal from its connector P2 pin S
panel is set to the OPN position which provides to the IRPS panel connector P101 pin 59
the signals that follow: which causes the HTR light to come on.

•• The CB P6, INTK DEF ACT 1 supplies Fault Diagnostics


28 VDC through the switch selection
to the IRPS panel connector P101 pins
Troubleshooting

30  ICE AND RAIN PROTECTION


57 and 58 Refer to Figure 30-38. Intake Anti-Icing
•• This action supplies power to the left Electrical Schematic.
engine by-pass door actuator connector
pin B which causes the actuator to move If the TMU senses the abnormal current output
to the open position (less than 1 A or greater than 12 ±0.5 A), it
performs the actions that follow:
•• When the actuator is in the door open
position, a power signal is sent from its •• The TMU removes the power signal
connector J520 pin C to the IRPS panel from its connector P1 pin G to the (anti-
connector P101 pin 61 which causes the ice) relay panel connector J353 pin BB
OPN light to come on to de-energize relay K3
•• This action also supplies power to the •• This action causes K3 relay to switch the 115
thermostat switch which closes when VAC output from the connector P350 pin L
the fuselage skin temperature is less than to pin K to switch to the spare engine adapter
16ºC, and sends the power to the (anti- heater connector J505 pin C
ice) relay panel connector P353 pin T
•• If TMU senses the two left engine adapter
•• The 1-K2 hydraulic pump control relay heaters have failed, it will send a signal
is closed by the ECIU when the left from its connector P2 pin R to the caution
engine oil pressure switch senses oil and warning panel connector 3312-P1 pin
pressure greater than 44 psi (303 kPa) 37, which causes the ENG ADPT HEAT
•• The 1-K2 relay supplies the ground 1 caution light to come on
from the connector RJB3-P1A pin D15 •• The TMU also records the fault for the
to the (anti-ice) relay panel connector CDS maintenance access.
P353 pin U which, in turn, closes the
K1 anti-ice relay •• The CDS can show the related messages
that follow:
•• This action supplies 115 VAC from
the relay panel connector J350 pin H • L ENG ADAPT HEATER FAIL
through pin G to the TMU connector • ENG ADAPT SWITCHING FAIL
P1 pin L
• MONITOR 1 FAIL.

FOR TRAINING PURPOSES ONLY 30-57


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

OPERATIONAL CHECK NOTES


The following is an abbreviated description of
the maintenance practice and is intended for
training purposes only. For a more detailed
description of the practice, refer to the task in
the Bombardier AMM PSM 1-84-2.

With the engine running select an ENGINE


INTAKE switchlight. Make sure you see the
electrical load increase on the MFD electrical
page, the HTR light of the ENGINE INTAKE
switchlight comes on, and when the ENGINE
INTAKE opens an OPEN will show on the
switchlight. If the external air temperature is
more than 50 degrees F (10 degrees C) use freeze
mist to cool the airframe thermostat at Sta. –54.00
between stringer 32P and stringer 31P.
30  ICE AND RAIN PROTECTION

To do the testing GSB3021001 Test box (tester)


(or manufacture locally) can be used.

30-58 FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

30  ICE AND RAIN PROTECTION


PAGE INTENTIONALLY LEFT BLANK

FOR TRAINING PURPOSES ONLY 30-59


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

115 VAC

FWD 1

NOTE A PRIMARY STATIC PROBE


Left component shown.
Right components similar.

28 VDC
30  ICE AND RAIN PROTECTION

FWD
2

B
B STANDBY STATIC PROBE

115 VAC

NOTE
NOTE
There is no switch to turn
Left component shown.
this on or off.
Right components similar.

C ANGLE OF ATTACK TRANSDUCER

Figure 30-39.  Pitot Static Probes and Angle of Attack Sensors

30-60 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

30-30-00 PITOT-STATIC NOTES


AND ANGLE OF ATTACK
ANTI-ICING SYSTEM
INTRODUCTION
Three pitot-static probes and two angle of
attack vanes incorporate electrical heating
elements to prevent icing.

Icing can cause incorrect pitot or static


measurements or stall protection calculations.

GENERAL
Refer to Figure 30-39. Pitot Static Probes and
Angle of Attack Sensors.

30  ICE AND RAIN PROTECTION


The pitot and static anti-icing system includes
the component that follows:

•• Three control switches


•• The IRPS timer and monitor unit
•• Caution and warning panel indicator lights
•• The three Pitot/static probes.
•• The two Angle of Attack transducers.

SYSTEM DESCRIPTION
Refer to Figure 30-39. Pitot Static Probes and
Angle of Attack Sensors.

The heaters of the pitot/static probes and the


angle of attack transducer are monitored by the
IRPS TMU.

The monitor function is performed by the three


independent modules in the TMU. Each of
these monitoring modules has an independent
power supply.

The power for the pitot/static and AOA heater


is supplied through the TMU.

The standby probe heater is supplied through


the K5 relay which is energized closed by the
selection of the STDBY switch.

FOR TRAINING PURPOSES ONLY 30-61


30-62 30  ICE AND RAIN PROTECTION

TIMER AND MONITOR


UNIT
L PITOT HEATER IRPS CONTROL PANEL

TO 115 VAC L
TO 28 VDC R MAIN PITOT STATIC 1
MODULE 1 L AOA HEATER

DASH 8 Q400
L AOA FAIL
PITOT HEAT 1 FAIL TO 115 VAC L
R PITOT HEATER
FOR TRAINING PURPOSES ONLY

TO 115 VAC R
TO 28 VDC L MAIN PITOT STATIC 2
MODULE 2
R AOA HEATER

MAINTENANCE TRAINING MANUAL


R AOA FAIL
PITOT HEAT 2 FAIL TO 115 VAC R
PITOT STATIC STBY

TO 28 VDC L ESS
MODULE 3
PITOT STBY HEATER

PITOT STBY FAIL


TO 28 VDC
K5 R ESS

PITOT STBY RELAY

STALL
CAUTION IOM 1
PROTECTION
PANEL
MODULE
CDS

ADU 1
ADU 2
fsr75a01.cgm

Figure 30-40.  Instrument Heaters Monitoring Schematic


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

COMPONENT DESCRIPTION NOTES


Pitot/Static Probes
Refer to Figure 30-40. Instrument Heaters
Monitoring Schematic.

The three pitot/static probes have internal


heater elements for anti-ice protection.

The main two probes are supplied from the left


and right 115 VAC buses. The standby probe is
supplied from the right ESS DC bus.

The left probe is located forward and below the


pilot’s windshield. The right probe is located
forward and below the co-pilot’s windshield.
The standby probe is located below the lower
aft corner of the co-pilot’s side window.

30  ICE AND RAIN PROTECTION


WARNING

THE PITOT/STATIC PROBES


BECOME HOT VERY
QUICKLY WHEN THE
HEATER IS ON. THE HOT
PROBES CAN CAUSE INJURY
TO PERSONNEL.

CAUTION
THE LIMIT FOR THE
PITOT/STATIC HEATER IS
5 MINUTES. DAMAGE TO
THE HEATER WILL OCCUR
IF OPERATED FOR MORE
THAN THE 5 MINUTE LIMIT.

Angle of Attack (AOA) Transducers


Refer to Figure 30-39. Pitot Static Probes and
Angle of Attack Sensors.
Two angle of attack (AOA) transducers are
located on the forward fuselage below the
lower aft corner of each side window. The
probes heat is controlled by the TMU.

The angle of attack vanes heaters are directly


supplied from 115 VAC buses through the TMU.

The TMU monitors the current to the heaters.

Revision 0.4 FOR TRAINING PURPOSES ONLY 30-63


30-64 30  ICE AND RAIN PROTECTION

ICE
TAIL

AIRFRAME
AIRFRAME MODE SELECT

WING

ENGINE INTAKE

DASH 8 Q400
BOOT AIR PITOT STATIC
FOR TRAINING PURPOSES ONLY

ISO
Standby Pitot/static Probe Switch
WINDSHIELD
WIPER
PLT SIDE No. 1 Pitot/static Probe Switch

MAINTENANCE TRAINING MANUAL


HIGH No. 2 Pitot/static Probe Switch

WARNING: DO NOT SELECT


WARM UP/NORM IF SAT >20 C

Pitot Heat Standby #1 Stall System


(Amber) Fail (Amber)
Pitot Heat 1 Pitot Heat 2 PITOT AND STATIC PROBE SWITCHES #2 Stall System Pusher Syst
(Amber) (Amber) Fail (Amber) Fail

PITCH PITOT HEAT ICE DETECT #1 HYD ROLL SPLR #1 STALL


TRIM STBY F L
FAI
FAIL ISO VLV
L INBD SPLR SYST FAIL

PITOT PITOT CABIN #2 HYD #2 STALL


HEAT 1 HEAT 2 DUCT HOT ISO VLV
L SYST FAIL

CABIN ROLL SPLR PUSHER PARKING


P
PARKIN G
PACK
P CK HOT
PA INBD HYD SYST FAIL BRAKE

PROP MAIN INBD OUTBD


DEICE BATTERY
BATT
A ERY
R ANTISKID ANTISKID

DEICE #1 HYD #2 HYD FLAP LDG GEAR


TIMER FLUID HOT FLUID HOT DRIVE INOP

EMER LTS INTERNAL SIDE WDO DEICE NOSE FUELING


AVIONICS
A
AVIONIC S
DISARMED DOORS HOT PRESS STEERING ON

CABIN CHK #1 ENG #1 ENG #2 ENG MAIN BAT


A
PRESS FIRE DET OIL PRESS FADEC
F
FADE C FAIL
F L
FAI FADEC
F
FADE C FAIL
F L
FAI HOT

fs471a01.cgm PITOT AND STATIC / AOA CAUTION LIGHTS

Figure 30-41.  Pitot/Static and AOA - Controls and Indications


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

CONTROLS AND INDICATIONS switch to the STBY, 1 and/or 2 (on) position. The
pitot heaters stay on until the switch is set to the off
Pitot/Static Switches position or the Electrical bus is de-energized. The
operation of the Pitot 2 anti-ice system is described;
Refer to Figure 30-41. Pitot/Static and AOA - the Pitot 1 anti-ice system is similar.
Controls and Indications.
The right pitot/static heater operates when the
Three toggle switches labeled 1, 2 and STBY actions that follow occur:
are located on the ICE PROTECTION panel on
the overhead console (each probe having its own •• The PITOT STATIC 2 switch on the
switch). They control the operation of the Pitot heat. IRPS panel is set to the position which
provides the signals that follow:
When the pitot static heaters are not operating,
the following caution lights will come on: °° The CB PITOT HEAT 2 supplies
115 VAC through the switch
selection to the IRPS panel
•• PITOT HEAT 1
connector P100 pin D to the TMU
•• PITOT HEAT 2 connector P4 pin B
•• PITOT HEAT STBY. °° The selection also supplies a ground
signal through the switch selection

30  ICE AND RAIN PROTECTION


Fault codes are stored in the TMU for to the IRPS panel connector P101
maintenance purposes. The maintenance pin 30 to the TMU connector P3 pin
messages associated with the fault codes are: P to show the TMU that the Pitot 2
heat is selected on
•• PITOT 1 FAIL
°° This action causes the TMU to energize
•• PITOT 2 FAIL the right pitot/static probe heater
•• PITOT STBY FAIL. °° This TMU supplies 115 VAC out from
its connector P4 pin A to the right
Failure of an angle of attack vane heater or pitot/static probe connector P2 pin A
the corresponding TMU monitoring module
causes a signal to be sent to the Stall Protection °° The TMU monitors the current out
from PITOT 2 PWR OUT pin A for
Module (SPM).
heater operation
An AOA vane heater failure will cause two of °° When the TMU senses correct heater
the following indications to appear: operation, it outputs an open circuit
signal out from its connector P3 pin
•• No.1 Stall U to the caution and warning panel
connector P3 pin 3 which causes the
•• No.2 Stall and
PITOT HEAT 2 caution light to go out
•• PUSHER SYST FAIL. and also send the signal to the No.2
ADU connector P1-A2 pin 7 (fault
OPERATION codes)
°° (If the TMU senses a heater fail
Normal System Operation (current < 1 A or >12.5A), the TMU
will send a ground signal out from
Refer to Figure 30-41. Pitot/Static and AOA - pin U to cause the caution light to
Controls and Indications. come on.
The Pitot and Static Anti-Ice system is controlled
manually with the selection of each PITOT STATIC

FOR TRAINING PURPOSES ONLY 30-65


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

U PITOT HEAT 2 O/P

IRPS TIMER
AND MONITOR

T PITOT HEAT S/BY O/P

L AOA 2 FAIL O/P


30  ICE AND RAIN PROTECTION

B AOA 1 FAIL O/P

9811-
J5003
84
52
85 427 R VANE HT FAIL
53 327 L VANE HT FAIL
86 SPM #2
54 27-30

327 R VANE HT FAIL SPM #1


427 L VANE HT FAIL 27-30

Figure 30-42.  AOA Vane Failed

30-66 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

The Angle of Attack (AOA) vane heaters NOTES


are energized at all times when AC power is
supplied to the A/C buses. The AOA heaters
stay on until the A/C is de-energized or the 115
VAC breakers are pulled. The operation of the
AOA anti-ice heater has internal controls.

•• The AOA 1 heater is energized with


signals that follow:
°° The TMU is energized when DC
power is applied.
°° T h e C B , L A O A V A N E H T R
supplies 115 VAC to the TMU
connector P1 pin C.
°° This TMU supplies 115 VAC out from
its connector P1 pin D to the right
AOA probe connector PJ1-A3 pin 7.
°° The TMU also monitors the current

30  ICE AND RAIN PROTECTION


out from AOA 1 PWR OUT pin D
for heater operation.
°° When the TMU senses correct
heater operation, it outputs an open
circuit signal out from its connector
P3 pin L to the Stall Protection
Module (SPM) connector P1A-A1
pin 327 which the SPM monitors.
(Refer to 27-33-00 Stall Protection).

Select a probe switch ON and make sure the


Caution light for that probe goes off, that you
see a small load increase on the MFD electrical
page and the probe warms up. Check the other
two probes.

Refer to Figure 30-42. AOA Vane Failed.

NOTE
If the Stall Protection Module
(SPM) senses a ground signal
(AOA heater failed) on connector
P1A-A1 pin 327, the SPM will
bring on the No.2 STALL SYST
FAIL and the PUSHER SYST
FAIL caution lights.

Revision 0.4 FOR TRAINING PURPOSES ONLY 30-67


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

A
30  ICE AND RAIN PROTECTION

NOTE
Pilot’s windshield and side window shown;
Co-pilot side similar.

Figure 30-43.  Flight Compartment Windows

30-68 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

30-41-00 WINDSHIELD NOTES


AND PILOT’S WINDOWS
ANTI-ICING SYSTEM
INTRODUCTION
The windshield anti-icing system prevents ice
formation on the windshields and the pilot
side window.

GENERAL
Refer to Figure 30-43. Flight Compartment
Windows.

The windshield anti-icing system is comprised


of the following components:

30  ICE AND RAIN PROTECTION


•• Anti-icing controllers
•• Windshield heat selector
•• Pilot side window switch
•• Control relays
•• Pilot Windshield resistive heater
•• Pilot Side Window resistive heater
•• Co-pilot Windshield resistive heater
•• Three temperature sensors built into
each windshield
•• ICE PROTECTION panel
•• IRPS TMU (for CDS).

FOR TRAINING PURPOSES ONLY 30-69


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

24909-2 SENSOR (3 PLCS)


SENSOR ZONE
J
UP
J

FWD
OUTSIDE LOOKING IN

NON-HEATED HEATED AREA


AREA (ALL ASSY)
30  ICE AND RAIN PROTECTION

FACEPLY

INTERLAYER

INTERLAYER

MAINPLY
MAINPLY

SEAL INTERLAYER

(TERMINAL BLOCK, SENSOR)


SECTION J-J HEATER COATING

DETAIL L
BRAID ROUTING DETAIL
INSIDE LOOKING OUT

Figure 30-44.  Windshield Assembly

30-70 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

SYSTEM DESCRIPTION The windshield anti-icing system is controlled


by the following switches on the overhead panel:
Refer to:
•• HEAT
•• Figure 30-44. Windshield Assembly. •• PLT SIDE WDO/HT
•• Figure 30-45. Windshield Cross-Section.
The windshield and pilot’s side window heaters are
The windshield anti-icing system includes the controlled by the two anti-ice controllers (AIC).
components that follow:
If the AIC fails, the WSHLD CTRL caution
•• Pilot Windshield resistive heater light will come on. If the HEAT selector is in
the OFF position, the WSHLD CTRL caution
•• Pilot Side Window resistive heater light is prevented from coming on.
•• Co-pilot Windshield resistive heater
Failure messages are recorded in IRPS and
•• Three temperature sensors built into the TMU for maintenance purposes. The two
each windshield maintenance messages are:
•• Seven relays
•• RIGHT WSHLD CTRL FAIL
•• Two Anti-Ice Controllers (AIC)

30  ICE AND RAIN PROTECTION


•• LEFT WSHLD CTRL FAIL.
•• ICE PROTECTION panel
•• IRPS TMU (for CDS)

Figure 30-45.  Windshield Cross-Section

FOR TRAINING PURPOSES ONLY 30-71


30-72 30  ICE AND RAIN PROTECTION

Normal Sensor
LEFT ANTI-ICE CONTROLLER RIGHT ANTI-ICE CONTROLLER
Overheat Sensor
LEFT WINDSHIELD Spare Sensor RIGHT WINDSHIELD Pilot SIDE WINDOW

WSHLD warm-up relay

DASH 8 Q400
to 28 VDC
overheat de-activation

overheat de-activation

overheat de-activation
Normal Activation

Normal Activation
Normal activation

Norm
Warm up
FOR TRAINING PURPOSES ONLY

Off
WSHLD heat control

MAINTENANCE TRAINING MANUAL


switch
(IRPS control panel)

to 28 VDC to 28 VDC

L WSHLD L WSHLD R WSHLD R WSHLD Pilot SWD Pilot SWD


Activation relay De-activation relay De-activation relay Activation relay De-activation relay Activation relay

to LEFT WINDSHIELD RIGHT WINDSHIELD to PILOT SIDE to


115 HEATER HEATER 115 WINDOW HEATER 115
VAC VAC VAC
L R R

fsr71a01a.cgm

Figure 30-46.  Windshield and Pilot Window Anti-Ice System


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Refer to: NOTES


•• Figure 30-46. Windshield and Pilot
Window Anti-Ice System.
•• Figure 30-47. Windshield Control
Panel.

Each AIC controls the related windshield


heater relays. The left AC bus supplies power
for the pilot’s windshield in the NORM mode.
It also supplies power to the pilot and co-pilot
windshields in the WARM UP mode.

The right AC bus supplies power for the


co-pilot’s windshield in the NORM mode. The
right AC bus also supplies power for the pilot’s
side window.

The three windshields are electrically controlled

30  ICE AND RAIN PROTECTION


by 28 VDC from the left and right secondary
buses.

The left AIC is protected by a 1 Ampere circuit


breaker labeled PLT WS/HT CONT (Left DC,
R7). Right AIC is protected by a 1 Ampere
circuit breaker labeled COPLT WS PLT WDO
HT CONT (Right DC, B6).

FOR TRAINING PURPOSES ONLY 30-73


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

ICE
TAIL

AIRFRAME
AIRFRAME MODE SELECT

WING
30  ICE AND RAIN PROTECTION

ENGINE INTAKE

BOOT AIR PITOT STATIC

ISO

WINDSHIELD
WIPER
PLT SIDE

HIGH

WARNING: DO NOT SELECT


WARM UP/NORM IF SAT >20 C

Figure 30-47.  Windshield Control Panel

30-74 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

COMPONENT DESCRIPTION The windshield and pilot’s side window heaters


are controlled by the two anti-ice controllers
Anti-Ice Controller (AICs). Each AIC controls the related
windshield heater relays.
Refer to Figure 30-48. Anti-Ice Controller
Location.

The anti-ice controllers (AICs) are installed


in the midsection of the electrical equipment
panel. This panel is located behind the
wardrobe closet.

30  ICE AND RAIN PROTECTION


A

A WARDROBE PANEL

Figure 30-48.  Anti-Ice Controller Location

FOR TRAINING PURPOSES ONLY 30-75


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

B
30  ICE AND RAIN PROTECTION

Nut
Lock washer Nut
Lock washer
Washer
Wire Washer
Washer Wire
Terminal Stud

Washer
Terminal
Stud
Terminal Stud

Screw
Relay
Terminal Stud A
Washer

Washer
Receptacle Nut

Relay
B C
braw09a01.dg, gv, 11/06/04

Figure 30-49.  Activation/Deactivation Relay - Removal/Installation

30-76 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Anti-Ice Controller Activation/ NOTES


Deactivation Relays (3041-K1 to K6)
Refer to Figure 30-49. Activation/Deactivation
Relay - Removal/Installation.

The relays are energized by the anti-ice


controllers to provide and remove 115 VAC to
the windshield and pilots side window heaters.
There are six relays, two are for the pilot
windshield, two are for the co-pilot windshield
and two are for the pilots side window.

The two relays for the pilot side window are 15A
plug in type relays and the four relays for the
windshield are 50A bolt on type. All the relays
are on the relay rack located behind the wardrobe.

The relays are used to isolate the AICs from


the high current flow required for heating.

30  ICE AND RAIN PROTECTION


When the windshield control is in the OFF
position, the deactivation relay is controlled
using the Overheat Temperature Sensor. The
activation relay stays open regardless of the
Normal Temperature Sensor information. In
the WARM-UP or NORM modes, the Anti-Ice
Controller (AIC) uses the Normal Temperature
Sensor information to control the activation
relay and the Overheat Temperature Sensor to
control the deactivation relay. The left AIC is
powered by the 28 VDC left secondary bus.
The right AIC is powered by the 28 VDC right
secondary bus.

FOR TRAINING PURPOSES ONLY 30-77


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Windshield Heater Selector When the HEAT selector is set to WARM UP,
the windshields are partially heated.
Refer to Figure 30-50. Windshield Control Panel.
When the HEAT selector is set to NORM mode,
Windshield HEAT Selector is located on the both windshields are heated with full electrical
windshield control panel of the overhead power. This selection causes the WARM UP
console. It operates the pilot and co-pilot relay to de-energize and change from a series
windshield heaters. connection to an independent connection on
the related bus.
The windshield mode selector has the settings
that follow: When the PLT SIDE WDO/HT switch is
selected ON, the right AIC energizes the side
•• OFF window relay, which supplies the pilot side
•• WARM UP window heater with 115 VAC phase A right
bus power.
•• NORM.
30  ICE AND RAIN PROTECTION

ICE
TAIL

AIRFRAME
AIRFRAME MODE SELECT

A
WING

ENGINE INTAKE

BOOT AIR PITOT STATIC

ISO

WINDSHIELD
WIPER
PLT SIDE

HIGH

WARNING: DO NOT SELECT


WARM UP/NORM IF SAT >20 C

Windshield Heat Switch

Pilot Side Window Heat Switch


A

Figure 30-50.  Windshield Control Panel

30-78 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Pilot Side Window Heat Switch OFF position, the WSHLD CTRL caution light
is prevented from coming on.
Refer to Figure 30-50. Windshield Control Panel.
If a windshield has an overheat condition it
PLT SIDE WDO/HT switch is located on the will cause the WSHLD HOT caution light to
windshield control panel. It operates the pilot come on.
side window heater.
If the pilot side window has an overheat
The side window switch has the settings that condition it will cause the SIDE WDO HOT
follow: caution light to come on.
•• OFF A failure of either windshield heat controller causes
•• ON. the WSHLD CTRL caution light to come on.

An overheat condition of the windshields causes


Windshield and the Pilot Side the WSHLD HOT caution light to come on.
Window Heaters
An overheat condition for the pilot side window
Refer to Figure 30-50. Windshield Control
causes the SIDE WDO HOT caution light to
Panel.
come on.

30  ICE AND RAIN PROTECTION


The two forward windshields and the pilot’s
side window have electronically controlled
heater elements laminated into the panels.

This will keep the windows at a predetermined


temperature to prevent icing and misting.

CONTROLS AND INDICATIONS


Refer to:
PITCH PITOT HEAT
A
TRIM STBY
•• Figure 30-50. Windshield Control Panel.
PITOT
•• Figure 30-51. W
 indshield Control and A 1
HEAT

Overheat Caution Lights.

When the HEAT selector is set to NORM


mode, both windshields are heated with full
electrical power.
This selection causes the WARM UP relay to L S
LT
EMER LTS INTERNAL SIDE WDO
DISARMED DOORS HOT
de-energize and change from a series connection
to an independent connection on the related bus. CABIN
PRESS
CHK
FIRE DET

When the PLT SIDE WDO/HT switch is selected


ON, the right AIC energizes the side window
relay, which supplies the pilot side window
heater with 115 VAC phase A right bus power.
If one of the two windshield heat controller
fails, it will cause the WSHLD CTRL caution Figure 30-51.  W
 indshield Control and
light to come on. If the HEAT selector is in the Overheat Caution Lights

FOR TRAINING PURPOSES ONLY 30-79


30-80 30  ICE AND RAIN PROTECTION

(R7)
28 VDC PLT WS/HT CONT
L SEC 1A M 28 VDC
BUS 'A'
SEE PAGE. 2 A WSHLD O/HT-H
B WSHLD O/HT-C
SEE PAGE. 2 'B' P WSHLD NORM-H
LEFT DC CBP

DASH 8 Q400
TEMP CONTROL R WSHLD NORM-C
AND OVERHEAT
FEEDBACK SIGNALS
WINDSHIELD ACT CMD O/P H ACTIVATE/DEACTIVATE
FROM TEMP SENSORS 'E'
WINDSHIELD DE-ACT CMD O/P W COMMANDS TO RELAY PNL (SEE PAGE. 2)

SIDE WINDOW HOT O/P K


AIC FAIL O/P Y
WS HOT O/P J

40 SIDE WIN HOT


S1 S1
FOR TRAINING PURPOSES ONLY

81 38 WSHLD CTRL
5 1
OFF 1 C WINDSHIELD OFF I/P
WARM UP 6 2 D WARM UP MODE I/P 2 OFF
NORM 3C2 45 E WINDSHIELD ON I/P 3C1 WARM UP
7 3
X GND 82 ON
5
47 L GND
5

MAINTENANCE TRAINING MANUAL


6 48
1C2 49 96 6 95 39 WSHLD HOT
7
2C2
7
LEFT ANTI-ICE CONTROLLER
WINDSHIELD 83 42 WSHLD CTRL
HEAT 1
OFF 2
1C1 CAUTION AND WARNING
S2 1 3
50 84 PANEL
(O/H CONSOLE)
2 3
53 WINDSHIELD
HEAT
ON
PLT ICE AND RAIN PROTECTION SYSTEM (IRPS) PANEL
SIDE/WDO C WINDSHIELD OFF I/P (O/H CONSOLE - LH SIDE)
HEAT D WARM UP MODE I/P
30-11-00
E WINDSHIELD ON I/P
DD L AIC FAIL I/P
L
ICE AND RAIN PROTECTION SYSTEM (IRPS) PANEL CC R AIC FAIL I/P
C- WINDSHIELD HOT J
(O/H CONSOLE - LH SIDE)
30-11-00
ICE AND RAIN PROTECTION
U SIDE WINDOW OFF I/P
V SIDE WINDOW ON I/P
SYSTEM (IRPS)
AIC FAIL O/P Y TIMER MONITOR

S SWD O/HT-H
T SWD O/HT-C
SEE PAGE. 2 'C' A- SWD NORM-H
TEMP CONTROL B- SWD NORM-C
AND OVERHEAT
FEEDBACK SIGNALS A WSHLD O/HT-H
FROM TEMP SENSORS B WSHLD O/HT-C
'D' P WSHLD NORM-H
(B6) R WSHLD NORM-C
CO-PLT W/S PLT
28 VDC WDO HEAT CONT
R SEC 1A M 28V DC
BUS X GND WSHLD ACT CMD O/P H
WSHLD DE-ACT CMD O/P W 'F' ACTIVATE/DEACTIVATE
SWD ACT CMD O/P F COMMANDS TO RELAY PNL (SEE PAGE. 2)
'G'
SWD DE-ACT CMD O/P G
RIGHT DC CBP

RIGHT ANTI-ICE CONTROLLER

Figure 30-52.  Windshield and Pilot’s Side Window Anti-Icing Schematic (1 of 2)


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

OPERATION The anti-ice controller modulates the


windshield heat by removing the ground signal
Normal System Operation out from pin W which causes the K2 relay to
open and removes power from the heater.
Refer to:

•• Figure 30-52. Windshield and Pilot’s


OPERATIONAL TEST
Side Window Anti-Icing Schematic (1
The following is an abbreviated description of
of 2).
the maintenance practice and is intended for
•• Figure 30-53. Windshield and Pilot’s training purposes only. For a more detailed
Side Window Anti-Icing Schematic (2 description of the practice, refer to the task in
of 2). the Bombardier AMM PSM 1-84-2.

The windshield anti-icing is controlled Tools & Equipment


automatically wi t h t he s el ect i on of the
WINDSHIELD selector to the WARM UP or 1. GSB2400001, Multimeter - Digital Volt/
NORM positions. The two windshield heaters Ohm
operate individually in NORM mode and 2. GSB2400016, Or GSB5180005 Electrical
operate in series during WARM UP mode. & Avionics tool kit
The operation of the pilot windshield heater

30  ICE AND RAIN PROTECTION


anti-ice system is described; the co-pilot and On the overhead panel, set the WINDSHIELD
side window systems are similar. HEAT selector to the WARM UP position.
After 30 seconds, make sure there are no
The WINDSHIELD selector to the NORM caution lights and windshield is cool to the
position which provides the signals that follow: touch. Set the WINDSHIELD HEAT selector
to the NORM position. After 5 minutes, make
The CB R7, PLT WS/HT CONT supplies 28 sure there is an increase in the windshield
VDC to the left Anti-Ice Controller connector temperature with the bare hand. Make sure
P1 pin M. there are no caution lights.

This action causes the anti-ice controller to NOTE


supply a power signal out from connector P1
pin H to the relay panel connector P9811-P353 Remove all jewelry from one of
pin C which closes the K1 relay. your hands.

The anti-ice controller also supplies a ground Use caution when doing window heater and
signal from connector P1 pin W to the relay control tests, as the windshield and side
panel connector P9811-P353 pin E which windows become hot very quickly when they
closes the K3 relay. are heated.

This action sends the CB L WSHLD HT


115 VAC from the relay panel connector
P9811-P351 pin D to pin F.

The relay panel connector P9811-P351 pin F


sends power to the pilot heater pin L1 which
causes the windshield heater to operate.

The pilot windshield normal heat sensor sends


output from pins C and B to the left anti-ice
controller connector P1 pins P and R for control.

Revision 0.4 FOR TRAINING PURPOSES ONLY 30-81


30-82 30  ICE AND RAIN PROTECTION

S1
K7, WHEN ENERGIZED IN WARM-UP MODE,
1 B3 CONNECTS PILOT'S & CO-PILOT'S HEATERS
2 46 B2 IN SERIES.
2C1 B1
3 A3
A2
A1
ICE AND RAIN PROTECTION

DASH 8 Q400
X2
SYSTEM (IRPS) PANEL
(O/H CONSOLE - LH SIDE) X1
K7 (25A)

L2
115 VAC L L WSHLD HT A3 A3
BUS PH 'C' 30A D A2 A2
A1 A1 F L1
FOR TRAINING PURPOSES ONLY

115 VAC VARIABLE C- X1 X1 D WINDSHIELD O/HT-H


FREQUENCY CBP
D- X2 X2 A WINDSHIELD O/HT-C 'B'
SEE PAGE 1
K1 (50A) K2 (50A) C WINDSHIELD NORM-H LEFT ANTI-ICE CONTROLLER
ACTIVATE CMD
'E'

MAINTENANCE TRAINING MANUAL


B- B WINDSHIELD NORM-C
SEE PAGE 1 DE-ACTIVATE CMD E-
TB1
'A'
SEE PAGE 1

A3 A3
A A2 A2
A1 A1 C L1

'G' ACTIVATE CMD R- X1 X1 L2


(N5) PLT WDO SEE PAGE 1
HT RLY DE-ACTIVATE CMD Q- X2 X2
1A D SIDE WINDOW O/HT-H
K5 (15A) K6 (15A)
A SIDE WINDOW O/HT-C
'C'
P-
28 VDC N- C SIDE WINDOW NORM-H SEE PAGE 1
R SEC RIGHT ANTI-ICE CONTROLLER
BUS CO-PLT W/S
(B6) B SIDE WINDOW NORM-C
PLT WDO
HT CONT
1A TB2
A3 A3
E A2 A2
RIGHT DC CBP A1 A1 F

ACTIVATE CMD U- X1 X2 L1
'F'
SEE PAGE 1 DE-ACTIVATE CMD T- X2 X1
115 VAC R L WDO HT L2
BUS PH 'A' 10A K3 (50A) K4 (50A)

S- D WINDSHIELD O/HT-H
M-
A WINDSHIELD O/HT-C
'D'
RELAY PANEL C WINDSHIELD NORM-H SEE PAGE 1
115 VAC R RIGHT ANTI-ICE CONTROLLER
R WSHLD HT
BUS PH 'C' 30A B WINDSHIELD NORM-C

TB3
115 VAC VARIABLE
FREQUENCY CBP

Figure 30-53.  Windshield and Pilot’s Side Window Anti-Icing Schematic (2 of 2)


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

30-42-00 WINDSHIELD
WIPER SYSTEM
INTRODUCTION
Refer to Figure 30-54. Windshield Wiper
Locator.

The wipers remove rain from the windshields


during taxiing, taking off, landing and at
airspeeds up to 200 kt.

GENERAL
The windshield wiper system has the following
components:

•• Motor/Converter assembly

30  ICE AND RAIN PROTECTION


•• Wiper arm
•• Wiper blade
•• Wiper control selector.
•• Alternate pilot wiper switchlight and
relay.

NOTE
Left component shown.
Right component silimar.

Figure 30-54.  Windshield Wiper Locator

FOR TRAINING PURPOSES ONLY 30-83


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

SYSTEM DESCRIPTION The rotary WIPER switch on the windshield control


panel operates the two motor/converter units.
Refer to Figure 30-55. Windscreen Wiper
Motor (Photo). With the WIPER switch set to HIGH, the
motors operate at a high speed.
The two independent motor/converter units
are installed in front of the forward pressure With the WIPER switch set to OFF, the
bulkhead. The motor/converters operate the wiper electrical power is removed from the motor
arms for the pilot’s and co-pilot’s windshields. field windings and the wiper blades stop
anywhere in their cycle.
The wiper arm, with the wiper blade, is installed
on the converter output shaft-adjusting sleeve To stow the wiper blades, the WIPER switch
with a washer, nut, and cotter pin. is set to the PARK position. The wiper blades
complete their cycle and stop operation at the
They are supplied with electrical power from lowest blade angle.
the left and right secondary DC buses.
The WIPER switch is then released and returns
This system ensures that in the event of to the OFF position, removing power to the
power loss of one DC bus or failure of either motor circuits.
motor allows the remaining unit to supply an
30  ICE AND RAIN PROTECTION

unobstructed forward view for one pilot. The wipers are designed to park off the
windshield when not in use.

Figure 30-55.  Windscreen Wiper Motor (Photo)

30-84 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

COMPONENT DESCRIPTION Each motor/converter assembly includes the


following components:
Windshield Wiper Motor
•• DC motor with two field windings
Refer to Figure 30-56. Windshield Wiper
Motor Assembly Detail. •• Park switch
•• Converter gearbox.
There are two independent electrical motor/
converter units installed in front of the
f or w ar d pr es sure bul khead. Each wipe r
system has a two speed, DC motor fitted to a
mechanical converter.

A motor/converter changes the rotary motion


of the motor to an oscillating motion at the
wiper to drive the wiper arms for the pilot and
co-pilot windshields.

30  ICE AND RAIN PROTECTION


Spigot

Motor Assembly

Electrical Connector

Ground Wire

Figure 30-56.  Windshield Wiper Motor Assembly Detail

FOR TRAINING PURPOSES ONLY 30-85


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Windshield Wiper Arm Ice Detector Spigot


Refer to Figure 30-57. Windshield Wiper Detail. Refer to Figure 30-57. Windshield Wiper Detail.

The wiper arm is installed on the hub of An ice detector spigot is riveted to the wiper
the converter output shaft-adjusting sleeve arm attachment. It gives a visual indication of
and includes a tension spring. A trigger and the formation of ice on the windshield wipers.
detent within the arm facilitates removal and At night it is illuminated by a light located in
installation of the arm and blade assembly by and controlled from the flight compartment.
keeping the blade away from the windshield.

Wiper Blade
Refer to Figure 30-57. Windshield Wiper Detail.

The wiper blade is attached to the two wiper


arms.The wiper blade removes rain water from
the windshield.
30  ICE AND RAIN PROTECTION

Wiper Blade

Ice Detector Spigot

Wiper Arm

Figure 30-57.  Windshield Wiper Detail

30-86 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

30  ICE AND RAIN PROTECTION


PAGE INTENTIONALLY LEFT BLANK

FOR TRAINING PURPOSES ONLY 30-87


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

ICE
TAIL

AIRFRAME
AIRFRAME MODE SELECT

A
1
WING

ENGINE INTAKE

BOOT AIR PITOT STATIC

ISO

WINDSHIELD
WIPER
30  ICE AND RAIN PROTECTION

PLT SIDE

HIGH

WARNING: DO NOT SELECT


WARM UP/NORM IF SAT >20

Windshield Power
Switch
A

Figure 30-58.  Windshield Control Panel

Figure 30-59.  Alternate Wiper Switch (Photo)

30-88 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Wiper Control Selector Alternate Pilot Wiper Selector


Refer to Figure 30-58. Windshield Control Panel. Refer to Figure 30-59. Alternate Wiper Switch
(Photo).
The rotary WIPER control selector is located
on the windshield control panel of the overhead The ALTERNATE PILOT WIPER switchlight
console. Its selector controls the operation of is installed on the pilot’s side console. Power
the wipers for the pilot and co-pilot. They are is supplied from the left secondary bus. When
supplied with electrical power from the left and selected to the ON position the pilot windshield
right secondary DC buses. This system ensures wiper will operate at high speed only.
that in the event of power loss of one DC bus or
failure of either motor allows the remaining unit to The relay for the alternate wiper is located below
supply an unobstructed forward view for one pilot. the pilot side console. When the ALTERNATE
PILOT WIPER is selected, a green ON indication
The Wiper Control Selector has the four positions will come on the switchlight.
as follows:

•• PARK
•• OFF

30  ICE AND RAIN PROTECTION


•• LOW
•• HIGH.

To stow the wiper blades, set the WIPER switch to


the PARK position. The wiper blades will complete
their cycle and stop operation. The wipers are
designed to park off the windshield when not
in use. The WIPER switch is then released at
the PARK position and is spring-loaded to OFF,
removing power to the motor circuits.

With the WIPER switch set to OFF the wiper


blades stop anywhere in their cycle.

With the WIPER switch set to LOW, the motors


operate at a low speed.

With the WIPER switch set to HIGH, the motors


operate at a high speed.

CONTROLS AND INDICATIONS


Control-Wiper Selector
Refer to Figure 30-59. Alternate Wiper Switch
(Photo).

Selection of LOW or HIGH activates both


wipers at the appropriate speed.

Revision 0.4 FOR TRAINING PURPOSES ONLY 30-89


30-90 30  ICE AND RAIN PROTECTION

G 41
42 L F

43 C4

44
N E

(A6)
CO-PILOT M C
28 VDC W/S WIPER
R SEC 10A P
31
BUS 32

RIGHT DC CBP
J G
33

DASH 8 Q400
C3
34 H D

K B
21 R
22
FOR TRAINING PURPOSES ONLY

F
T
CO-PILOT'S WINDSHIELD
W WIPER MOTOR
23 C2
PARK

MAINTENANCE TRAINING MANUAL


OFF 24

LOW U D3 F
D2
HIGH
D1
11 C3
12 C2
S1 C1
13 S B3 E
B2
C1
B1
V A3 C
14
A2
A1
(S7)
PILOT X1
28 VDC W/S WIPER
L SEC 10A X G
X2
BUS WINDSHIELD
K1
WIPER D
LEFT DC CBP PILOT CONSOLE
PNL LTG A
C G G B
W W
B G
B

ICE AND RAIN PROTECTION


SYSTEM (IRPS) PANEL
(O/H CONSOLE - LH SIDE) A2 PILOT'S WINDSHIELD
A3 WIPER MOTOR
A1
B2
WIPER B3
OFF B1
S2
PARK LOW
PILOT CONSOLE

HIGH
ALTERNATE PILOT WIPER

Figure 30-60.  Windshield Wiper System Schematic - Low Mode


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

OPERATION NOTES
Low Mode
Refer to Figure 30-60. Windshield Wiper
System Schematic - Low Mode.

The operation of the pilot side wiper is


described; the co-pilot wiper is similar but has
no alternate wiper selection switch.

The windshield wipers operate in LOW mode


when the following actions occur:

•• T h e W I P E R s e l e c t o r o n t h e I C E
PROTECTION panel is set to the LOW
position which provides the signals that
follow:
°° T h e C B , P L T W / S W I P E R
supplies 28 VDC from the ICE

30  ICE AND RAIN PROTECTION


PROTECTION panel connector
P100 pin X to pin V through the
selector.

°° The connector P100 pin V supplies


the power to the pilot wiper relay
K1 pin A3.

°° The de-energized K1 relay sends


the power out through pin A2 to
the pilots wiper motor connector
P1 pin E.

°° This selection also supplies ground


signals out through the ICE
PROTECTION panel connector
P100 pins R, T and W to the pilot
wiper motor connector P1 pins C,
F and G.

°° T h e s e a c t i o n s c a u s e t h e p i l o t
windshield wiper to operate at low
speed.

FOR TRAINING PURPOSES ONLY 30-91


30-92 30  ICE AND RAIN PROTECTION

G 41
42 L F

43 C4

44
N E

(A6)
CO-PILOT M C

DASH 8 Q400
28 VDC W/S WIPER
R SEC 10A P
31
BUS 32

RIGHT DC CBP
J G
33 C3
34 H D
FOR TRAINING PURPOSES ONLY

K B
21 R

MAINTENANCE TRAINING MANUAL


F 22
T
CO-PILOT'S WINDSHIELD
W WIPER MOTOR
23 C2
PARK
OFF 24

LOW U D3 F
D2
HIGH
D1
11 C3
12 C2
S1 C1
13 S B3 E
B2
C1
B1
V A3 C
14
A2
A1
(S7)
PILOT X1
28 VDC W/S WIPER
L SEC 10A X G
X2
BUS WINDSHIELD
K1
WIPER D
LEFT DC CBP PILOT CONSOLE
PNL LTG A
C G G B
W W
B G
B

ICE AND RAIN PROTECTION


SYSTEM (IRPS) PANEL
(O/H CONSOLE - LH SIDE) A2 PILOT'S WINDSHIELD
A3 WIPER MOTOR
A1
B2
WIPER B3
OFF B1
S2
PARK LOW
PILOT CONSOLE

HIGH
ALTERNATE PILOT WIPER

Figure 30-61.  Windshield Wiper System Schematic - High Mode


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

High Mode NOTE


Refer to Figure 30-61. Windshield Wiper In the HIGH position, the wiper
System Schematic - High Mode. speed is 220 to 280 strokes a
minute.
The windshield wipers operate in HIGH mode
when the following actions occur: Make sure that the wiper blades clean the
windshield clear of water.
•• T h e W I P E R s e l e c t o r o n t h e I C E
PROTECTION panel is set to the HIGH Set the WIPER switch to the OFF position
position which provides the signals that when the wiper is in the middle of travel. Make
follow: sure that the two wipers stop.
°° T h e C B , P L T W / S W I P E R Set and hold the WIPER switch in the PARK
supplies 28 VDC from the ICE
position. Make sure that the wiper blades align
PROTECTION panel connector
in the PARK position. Make sure that the center
P100 pin X to pin U through the
of each wiper blade is below the bottom edge
selector.
of the windshield.
°° The connector P100 pin U supplies
the power to the pilot wiper relay Release the WIPER switch and make sure that

30  ICE AND RAIN PROTECTION


K1 pin D3. the switch returns to the OFF position.
°° The de-energized K1 relay sends On the pilot’s side console, push the
the power out through pin D2 to
ALTERNATE PILOT WIPER pushbutton
the pilots wiper motor connector
switch. Make sure the pilot’s wiper operates
P1 pin D.
in the high mode. Make sure that the green ON
°° This selection also supplies ground light comes on.
signals out through the ICE
PROTECTION panel connector On the pilot’s side console, push the
P100 pins R, T and W to the pilot ALTERNATE PILOT WIPER pushbutton
wiper motor connector P1 pins C, again. Make sure that the pilot wiper stops.
F and G. Make sure that the green ON light goes off.
°° T h e s e a c t i o n s c a u s e t h e p i l o t
windshield wiper to operate at
HIGH speed.

Operational Task
On the WINDSHIELD panel, set the WIPER
switch to the LOW position. Make sure the two
wiper blades operate correctly at the low speed.

NOTE
In the LOW position, the wiper
speed is 160 to 200 strokes a minute.

Set the WIPER switch to the HIGH position.


Make sure the two wiper blades operate
correctly at the high speed.

FOR TRAINING PURPOSES ONLY 30-93


30-94 30  ICE AND RAIN PROTECTION

G 41
42 L F

43 C4

44
N E

(A6)
CO-PILOT M C
28 VDC W/S WIPER
R SEC 10A P
31
BUS 32

RIGHT DC CBP
J G
33

DASH 8 Q400
C3
34 H D

K B
21 R
22
FOR TRAINING PURPOSES ONLY

F
T
CO-PILOT'S WINDSHIELD
W WIPER MOTOR
23 C2
PARK

MAINTENANCE TRAINING MANUAL


OFF 24

LOW U D3 F
D2
HIGH
D1
11 C3
12 C2
S1 C1
13 S B3 E
B2
C1
B1
V A3 C
14
A2
A1
(S7)
PILOT X1
28 VDC W/S WIPER
L SEC 10A X G
X2
BUS WINDSHIELD
K1
WIPER D
LEFT DC CBP PILOT CONSOLE
PNL LTG A
C G G B
W W
B G
B

ICE AND RAIN PROTECTION


SYSTEM (IRPS) PANEL
(O/H CONSOLE - LH SIDE) A2 PILOT'S WINDSHIELD
A3 WIPER MOTOR
A1
B2
WIPER B3
OFF B1
S2
PARK LOW
PILOT CONSOLE

HIGH
ALTERNATE PILOT WIPER

Figure 30-62.  Windshield Wiper System Schematic - Park Mode


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Park Mode NOTES


Refer to Figure 30-62. Windshield Wiper
System Schematic - Park Mode.

The windshield wipers move to the park


position when the following actions occur:

•• T h e W I P E R s e l e c t o r o n t h e I C E
PROTECTION panel is set to the PARK
position which provides the signals that
follow:
°° T h e C B , P L T W / S W I P E R
supplies 28 VDC from the ICE
PROTECTION panel connector
P100 pin X to pin S.
°° The connector P100 pin S supplies
the power to the pilot wiper relay
K1 pin B3.

30  ICE AND RAIN PROTECTION


°° The de-energized K1 relay sends
the power out through pin B2 to
the pilots wiper motor connector
P1 pin B.
°° This selection also supplies ground
signals out through the ICE
PROTECTION panel connector
P100 pins W and V to the pilot
wiper motor connector P1 pins C
and E.
°° T h e s e a c t i o n s c a u s e t h e p i l o t
windshield wiper to move and stay
in the park position.
°° Release the spring loaded switch to
the OFF position.

FOR TRAINING PURPOSES ONLY 30-95


30-96 30  ICE AND RAIN PROTECTION

G 41
42 L F

43 C4

44
N E

(A6)
CO-PILOT M C
28 VDC W/S WIPER
R SEC 10A P
31
BUS 32

RIGHT DC CBP
J G
33

DASH 8 Q400
C3
34 H D

K B
21 R
22
FOR TRAINING PURPOSES ONLY

F
T
CO-PILOT'S WINDSHIELD
W WIPER MOTOR
23 C2
PARK

MAINTENANCE TRAINING MANUAL


OFF 24

LOW U D3 F
D2
HIGH
D1
11 C3
12 C2
S1 C1
13 S B3 E
B2
C1
B1
V A3 C
14
A2
A1
(S7)
PILOT X1
28 VDC W/S WIPER
L SEC 10A X G
X2
BUS WINDSHIELD
K1
WIPER D
LEFT DC CBP PILOT CONSOLE
PNL LTG A
C G G B
W W
B G
B

ICE AND RAIN PROTECTION


SYSTEM (IRPS) PANEL
(O/H CONSOLE - LH SIDE) A2 PILOT'S WINDSHIELD
A3 WIPER MOTOR
A1
B2
WIPER B3
OFF B1
S2
PARK LOW
PILOT CONSOLE

HIGH
ALTERNATE PILOT WIPER

Figure 30-63.  Windshield Wiper System Schematic - Alternate Mode


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Alternate Mode NOTES


Refer to Figure 30-63. Windshield Wiper
System Schematic - Alternate Mode.
The pilot alternate windshield wiper only
operates in the HIGH mode when the following
actions occur:

•• The ALTERNATE PILOT WIPER


switchlight on the pilot side consol is
pushed which provides the signals that
follow:
°° The CB, PLT W/S WIPER supplies
28 VDC to the switch-light S2 pin G
(for light illumination) and to relay
K1 pins X1 (to close relay K1) and
D1 (for wiper motor operation).
°° The switch-light supplies the ground

30  ICE AND RAIN PROTECTION


signals on pins A1 to bring on the
switchlight ON light and from B1 to
the K1 relay pin X2 to energize the
relay closed.
°° The energized K1 relay sends the
power out through pin D2 to the
pilots wiper motor connector P1
pin D
°° And a ground signal out from pin
C2 to the pilot motor connector
P1 pin F and also a ground signal
through the ICE PROTECTION
panel to pin G

-- This ICE PROTECTION panel


also supplies a ground
signal out through the ICE
PROTECTION panel connector
P100 pin W to the pilot motor
connector P1 pin C.
-- These actions will cause the
pilot side windshield wiper
to operate at high speed.

FOR TRAINING PURPOSES ONLY 30-97


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

ICE
TAIL

AIRFRAME
AIRFRAME MODE SELECT

1
WING
30  ICE AND RAIN PROTECTION

ENGINE INTAKE

BOOT AIR PITOT STATIC

Prop Heater
Switch
ISO

WINDSHIELD
WIPER
PLT SIDE

HIGH

WARNING: DO NOT SELECT


WARM UP/NORM IF SAT >20 C

Figure 30-64.  Propeller Heater Switch

30-98 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

30-61-00 PROPELLERS aluminum housing. The housing is attached to


the spinner back plate by a series of bolts.
ANTI-ICING
Propeller anti-icing is powered through circuit
breakers labeled PROP DEICE on the 115 VAC
INTRODUCTION variable frequency bus.
The propeller anti-icing system has electrical
DC electrical control power is supplied directly
heating elements in the leading edge of each
to the left and right Timer Monitor Control Unit
propeller blade to remove ice accumulations.
(TMCU) through a 3 A circuit breaker labeled
PROP DEICE CONT and PROP DEICE 2 from
GENERAL the left and right essential buses respectively.
Refer to Figure 30-64. Propeller Heater Switch.
There are two identical Timer Monitor Control
Units (TMCU), one for each propeller.
To avoid excessive build up of ice, the pilot
must select propeller heat to ON.
Power is supplied to the heater in a cyclic
sequence by the Timer Monitor Control Unit
When propeller heat is selected to ON, all
(TMCU) with the ‘on’ time set, which weakens
six blades on one propeller are heated at one
the ice bond and allows the lower centrifugal

30  ICE AND RAIN PROTECTION


time. When the cycle finishes then the other
forces to displace the ice. The ‘off’ period time
propeller is heated.
allows a small layer of ice to build up and give
a mass that can be shed during the on cycle.
The propeller anti-icing system utilizes
components listed below:

•• De-icing brush block bracket assembly


•• De-icing timer monitor control unit
(TMCU)
•• Control switch propeller heater.

SYSTEM DESCRIPTION
Refer to:

•• Figure 30-65. Brush Block Assembly


Unit.
•• Figure 30-66. Brush Block Assembly
Unit Location.
•• Figure 30-67. Timer Monitor Control
Unit Location.

The propeller speed (Np) and Total Air


Temperature (TAT) are monitored for control.

Slip rings transfer the blade heater power across


the rotating/static interface using the brushes of
the brush block. Three slip rings are installed
into an insulating ring contained within an

FOR TRAINING PURPOSES ONLY 30-99


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Dual Pulse Probe


Assembly

Brush Retaining
Assembly

Brush Block Unit Dual Pulse Probe Assembly


Receptacle (J22)
30  ICE AND RAIN PROTECTION

Brush Block Bracket


Sub-assembly
Aircraft Bonding
Point

Figure 30-65.  Brush Block Assembly Unit

FWD

A PROPELLER EQUIPMENT SET

Figure 30-66.  Brush Block Assembly Unit Location

30-100 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

COMPONENT DESCRIPTION CAUTION


Brush Block and Bracket Unit BE CAREFUL WHEN YOU
ASSEMBLE THE BRUSH
Refer to Figure 30-65. Brush Block Assembly
BLOCK UNIT TO THE
Unit.
BRUSH BLOCK BRACKET
SUBASSEMBLY.
The brush Block and Bracket Unit transfers
de-icing power from the airframe to the rotating
-D
 O NOT CAUSE DAMAGE
propeller using slip rings.
TO THE SLIP RINGS OR
THE TARGET SCREWS.
Refer to Figure 30-66. Brush Block Assembly
Unit Location.
-D
 O NOT TURN THE
PROPELLER WITH THE
The de-icing power brush block and the pulse
BRUSH RETAINING
probe that is used in the control system are
ASSEMBLY IN POSITION.
attached to a bracket. The brush block is
attached to the bracket at three positions.

The block is made of a molded composite

30  ICE AND RAIN PROTECTION


material with external and internal covers and
contains the parts that follow:

•• Receptacle for the connection of the


airframe harness.
•• Six brushes arranged with two brushes
per slipring position, with a maximum
allowable length for wear of 11 mm.
•• Three terminal studs for connection
of the incoming three phase power
wiring from the receptacle, and also
the connection for the two brush leads
per slipring position.
•• Six brush/spring cavities.
•• Two brush/spring retaining covers.
•• A terminal housing cover.

FOR TRAINING PURPOSES ONLY 30-101


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

De-Icing Timer Monitor Control Unit WARNING


Refer to Figure 30-67. Timer Monitor Control
Unit Location. THE COOLING FINS ON THE
TMCU HAVE SHARP EDGES
The two TMCUs are located adjacent to each AND CAN CAUSE INJURY
other under the aircraft cabin floor at station IF YOU TOUCH THEM.
X375. It is installed onto the aircraft structure YOU MUST BE CAREFUL
by 4 bolts through the base plate. The TMCU WHEN YOU REMOVE THE
distributes electrical heating power to the CONNECTORS AND/OR THE
propellers to give correct ice shedding under INSTALLATION PARTS.
the different atmospheric conditions.

It will also monitor the propeller heaters for


open or short circuits.
30  ICE AND RAIN PROTECTION

Figure 30-67.  Timer Monitor Control Unit Location

30-102 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Propeller Heater Control Switch


Refer to Figure 30-68. IRPS Control Panel
Location.

Propeller Heater Control Switch is located in


the flight compartment on the overhead panel.

The propeller Heater Control Switch is a rotary


switch labeled PROP-TEST/OFF/ON.

Propeller heater control switch controls the


power to the heater.

30  ICE AND RAIN PROTECTION


Propeller Heater
Switch

Figure 30-68.  IRPS Control Panel Location

FOR TRAINING PURPOSES ONLY 30-103


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Isolator Contactor
30  ICE AND RAIN PROTECTION

X373.15

TMCUs

X361.00

X341.00

Figure 30-69.  Isolator Contactors 3061-K1 and 3061-K2

30-104 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Isolator Contactors NOTES


Refer to Figure 30-69. Isolator Contactors
3061-K1 and 3061-K2.

The isolator contactors are installed below the


floor panels in the center of the fuselage. When
the contactors are energized they provide a
three phase variable frequency AC current to
their related TMCU.

Isolator contactor 3061-K1 is for the left


propellers deice system and 3061-K2 is for the
right propellers deice system.

The TMCU has discrete solid state power


switches for cycling power from a three phase
variable frequency 115 VAC supply to deice
elements installed on the propeller blades.

30  ICE AND RAIN PROTECTION


For safety reasons, an aircraft-mounted
isolation contactor is placed between the three-
phase power supply from the TMCU and the
propeller when deicing is not demanded or if
there is a potentially damaging failure. The
TMCU controls the operation of the contactor.

The contactor coil can only be enabled when


the propeller heat switch is set to the ON or
TEST position.

Revision 0.4 FOR TRAINING PURPOSES ONLY 30-105


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

ICE
TAIL

AIRFRAME
AIRFRAME MODE SELECT

Advisory Lights

1
WING
30  ICE AND RAIN PROTECTION

ENGINE INTAKE

BOOT AIR PITOT STATIC


Prop Heater Switch

ISO

WINDSHIELD
WIPER
PLT SIDE

HIGH

WARNING: DO NOT SELECT


WARM UP/NORM IF SAT >20 C

Figure 30-70.  Rotary Switch on ICE PROTECTION Panel

30-106 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

CONTROLS AND INDICATIONS NOTE


Refer to Figure 30-70. Rotary Switch on ICE If the CAL switch is not pushed
PROTECTION Panel. and held for long enough the
CAL light will not go out.
Two advisory lights, one for each propeller,
are located on the ICE PROTECTION panel. Make sure the CAL light for the applicable
They indicate propeller heater function to the TMCU goes out and stays out. On the ICE
flight crew. PROTECTION panel, hold the PROP switch
to the TEST position. Make sure the applicable
Refer to Figure 30-71. Controls and Indications PROPS light come on for 15 seconds. On the
- Propellers. caution panel, the PROP DEICE light stays out.

Any faults will cause the MASTER CAUTION Set the PROP switch to OFF when the PROPS
indicator (on the Glareshield panel) and the indicator goes out. On the maintenance panel,
PROP DEICE caution light (on the overhead make sure the applicable CAL light is on. Wait
Caution and Warning Panel) to come on. There at least 90 seconds and repeat steps for the
is one indicator for both propellers. other TMCU if necessary.

English language fault messages are transmitted Do the TMCU test. Set the PROP switch to the

30  ICE AND RAIN PROTECTION


by the TMCU on an ARINC 429 data bus upon ON position for 90 seconds, then set the PROP
request to the centralized diagnostic system switch to OFF. If the SAT is less than 5 °C, the
(CDS) as indicated by activation of a discrete two PROP lights will come on in a sequence. If
input signal when the propeller is not rotating. the SAT is more than 6 °C, the two PROP lights
will not come on. On the ARCDU, set the TMCU
No.1 and No.2 and make sure the screen shows
Interfaces the “NO FAULT REPORTED” indication.
The system interfaces with:

•• Integrated flight cabinet (IFC)


•• FADEC Local (for Oil Px.) through the
ECIU
•• Proximity sensing electronic unit
(PSEU)
•• TMCU remote.

Calibration
Start the engines and make sure the AC
GENs show 115 VAC ±5 VAC. On the ICE
PROTECTION panel, do a PROP TEST. On
the caution panel, make sure the PROP DEICE
light does not come on during the test.

On the maintenance panel set the CDS GDN


MAINT switch to the MAINT position. Make
sure the CDS GDN MAINT light comes on. Push
the PROP DEICE CAL switch for the applicable
TMCU and hold it for three seconds or more.

FOR TRAINING PURPOSES ONLY 30-107


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

PITCH PITOT HEAT


A ICE DETECT
TRIM STBY F L
FAI
FAIL

PITOT PITOT
A 1
HEAT A 2
HEAT

PROP
DEICE

DEICE
TIMER

EMER LTS INTERNAL SIDE WDO DEICE


30  ICE AND RAIN PROTECTION

DISARMED DOORS HOT PRESS

CABIN CHK
PRESS FIRE DET

CAUTION PANEL

STICK PUSHER
SHUT OFF

ENGINE
ENGINE FIRE
FIRE

INHIBIT ANTI SKID


TEST

TERRAIN ELEVA
VATOR TRIM
ELEVATOR
INHIBIT SHUT OFF
CF-AEI

Master Caution
Annunciator Switch

Figure 30-71.  Controls and Indications - Propellers

30-108 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

30  ICE AND RAIN PROTECTION


PAGE INTENTIONALLY LEFT BLANK

FOR TRAINING PURPOSES ONLY 30-109


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

OTHER SYSTEM 1/2

< EMU ANTI-SKID >

< FCS ICE PROTECTION >

< ECS APU >

< TMCU 1 TMCU 2 >


30  ICE AND RAIN PROTECTION

Figure 30-72.  CDS - Main Menu

OTHER SYSTEM 1/2 TMCU FAULTS 1/1 TMCU1


TMCU1 FAULTS
FAULTS 1/1

< EMU ANTI-SKID > TMCU (1)


ddddddddR
INPUT AC LOW PHASE (A,B,C)
TMCU FAIL (CODE X X)
< FCS ICE PROTECTION > SHORTED OUTPUT PHASE (A,B,C)
NO FAULT REPORTED OVERCURRENT PHASE (A,B,C)
UNDERCURRENT PHASE (A,B,C)
< ECS APU > OPEN OUTPUT PHASE (A,B,C)
CALIBRATION FAILURE
HEAT ON LINE / OTHER TMCU
< TMCU 1 TMCU 2 > SYNC LINE / OTHER TMCU
ARINC RECEIVE BUS

Figure 30-73.  CDS - TMCU FAULTS Pages

30-110 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

RETRIEVAL OF DATA FROM THE On the maintenance panel, set the CDS GND
MAINT toggle switch to the “down” position
CENTRAL DIAGNOSTIC SYSTEM and make sure the CDS GND MAINT light
(CDS) - TIMER MONITOR goes off.
CONTROL UNIT (TMCU)
De-energize the electrical system.
The following is an abbreviated description of
the maintenance practice and is intended for Remove all tools, equipment, and unwanted
training purposes only. For a more detailed materials from the work area.
description of the practice, refer to the task in
the Bombardier AMM PSM 1-84-2.

General
Obey all the electrical/electronic safety
precautions.

Energize the aircraft electrical system.

Put the aircraft in the weight-on-wheels

30  ICE AND RAIN PROTECTION


condition.

Procedure
Refer to:

•• Figure 30-88. CDS - Main Menu.


•• Figure 30-89. C
 DS - TMCU FAULTS
Pages.

On the maintenance panel, set the CDS GND


MAINT toggle switch to the “up” position and
make sure the CDS GND MAINT light comes on.

Set either ARCDU to the ON position and push


the MAINT key.

The CDS main menu is displayed as follows in


Figure 30-88.

Push the LSK 2L to access the OTHER


SYSTEM menu. Push the LSK 4L to access the
number 1 TMCU FAULTS pages or the LSK
4R to access the number 2 TMCU FAULTS
pages. If no faults are reported, the CDS will
show a NO FAULT REPORTED message. The
CDS will show a maximum of seven pages
depending on the number of faults and the
number of times the faults occur.

Revision 0.4 FOR TRAINING PURPOSES ONLY 30-111


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
30  ICE AND RAIN PROTECTION

PRO
O DEICE CAL
PROP
TMCU FAULTS 1/1
CDS GND MAINT

#1 #2
ECS AUTO NVM R
RE
RESET
ON FAIL PSEU

PSS PSEU
NO FAULT REPORTED
OFF MAINT OPER
FLAP
PAA
PROP TEST
DEICE 2
28 VDC
CPC PROP
DEICE 1
ECS AFR
FLT DEICE
CTL

Figure 30-74.  CDS Maintenance Panel and TMCU Faults Page

30-112 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

TASK 45-00-30-743-801 ERASE NOTES


THE DATA FROM THE CENTRAL
DIAGNOSTIC SYSTEM (CDS)
- TIMER MONITOR CONTROL
UNIT (TMCU)
The following is an abbreviated description of
the maintenance practice and is intended for
training purposes only. For a more detailed
description of the practice, refer to the task in
the Bombardier AMM PSM 1-84-2.

General
Obey all the electrical/electronic safety
precautions.

Energize the aircraft electrical system.

30  ICE AND RAIN PROTECTION


Put the aircraft in the weight-on-wheels
condition.

Procedure
Refer to CDS Maintenance Panel and TMCU
Faults Page.

On the maintenance panel, set the CDS GND


MAINT toggle switch to the “up” position
and make sure the CDS GND MAINT light
comes on. On the CDS Maintenance panel,
turn the system selector rotary switch to the
PROP DEICE 1 (2) position. Make sure the
system selector LED is on. Push the NVM
RESET (Guarded) switch. On the TMCU
FAULTS pages make sure the CDS shows the
NO FAULT REPORTED message.

On the CDS Maintenance panel, turn the system


selector rotary switch to the OFF position.
Make sure the system selector LED is off.

On the maintenance panel, set the CDS GND


MAINT toggle switch to the “down” position and
make sure the CDS GND MAINT light goes off.

De-energize the electrical system.

Remove all tools, equipment, and unwanted


materials from the work area.

Revision 0.4 FOR TRAINING PURPOSES ONLY 30-113


30-114 30  ICE AND RAIN PROTECTION

AVIONICS RACK
AVIONICS RACK
O/H CONSOLE - LH SIDE

2730-
P/J1A-A1 2730-
INCREASED P/J1A-A2
SH 2 2 3000- 329 INCREASED
REFERENCE 329
J/P101 SPEED SWITCH REFERENCE
FLT COMP
71 SPEED SWITCH
3000- 27-30 A1 SPM #1
3313- 2 3 27-30 A2 SPM #2
72 27-33-00
J/P2 P/J101 27-33-00

DASH 8 Q400
7 9 5 6 FWD FUSE (U/F) LHS
BLADE BLADE
DEICING DEICING
A
J/P1-1 P/J1 3 1 4 6
DS1 PH A 1 INNER
ADVISORY DIM D A PF CF PF CF PF CF PF CF
AND TEST BOX PH B 2 CENTER
31-51-00 P/J2-1 E C
1 6 11 PH C 3 OUTER PF PF
43 C1 2 98 F E
TEST 3 7 12
OFF DECK A 5 2
ON 4 PROPELLER NO. 1 SLIPRING
C2 5 73 BRUSH BLOCK
FOR TRAINING PURPOSES ONLY

6 CF CF
3140-
1 8 P/J1C-A2
44 C1 2 421
3
DECK C 31-40 A2 IOM #2

MAINTENANCE TRAINING MANUAL


S1 PROP HEAT PLT SIDE CONS
CF=CAMBER FACE OF BLADE
PF=PITCH FACE OF BLADE
74

7600-
ICE AND RAIN PROTECTION P/J1-ECIU WARDROBE
SYSTEM (IRPS) PANEL 65 ECIU CHANNEL A
30-11-00 75
9811-
J/P2-1 P/J340
L NACELLE ECIU
PROP 1 DEICE CAL 15 45 PROP 1 DEICE CAL
2421- PROP 1 DEICE 16 43 PROP 1 DEICE
J/P5-1 P/J1-1
PHASE A F A1 A2 A MAINT PNL
45-45-00
PHASE B E B1 B2 B

PHASE C D C1 C2 C AVIONICS RACK


X2

LEFT A/C P/J2-1 3140-


CONTACTOR BOX J/P2-1 P/J1C-A1 PROP RPM >400
X1 17
24-31-00 TCMU #1 MA HI 2 429 HI TCMU #1 MA TAT < +5°C
K1 14
A429 (1K) LO 3 428 LO A429 (1K)
ISOLATOR
(L6)
CONTACTOR 31-41 A2 IOP #2
+28 V DC PROP DEICE CONT
L ESS BUS 22 28 V DC IN 31-41-00
3A
FLT COMP

LEFT DC CBP
24-61-00 3313- HI 4 FMS #1
GPDB #1 A429 LO 5 34-61-00
J/P1
7 19
8 20

O/H CONSOLE
ACU ADVISORY

d4s306100_a_007.dg, nr, dec11/2008


DIM AND TEST BOX SH 2 1
31-51-00
3312-
AVIONICS RACK P/J3
PROP DEICE 13 5 PROP DEICE
3140-
J/P1A-A1
CAUTION AND
TMCU #1 TEST 225 18 TMCU #1 TEST
WARNING PANEL
31-51-00
DEICING TIMER MONITOR CONTROL
31-40 A1 IOM #1 UNIT PROP NO#1
31-41-00 PROPELLER ELECTRONIC CONTROL UNIT LEFT HAND CIRCUITS SHEET 2, J/P2-2, PIN 13

Figure 30-75.  Prop De-Ice Schematic (1 of 2)


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

OPERATION A timer circuit in the TMCU makes sure that


the microprocessor operates correctly. If the
Normal System Operation microprocessor does not start normal operation,
it is switched off by the timer circuit.
Refer to:
Propeller faults are shown as a PROP DEICE
•• Figure 30-75. P
 rop De-Ice Schematic caution light on the overhead Caution and Warning
(1 of 2). Panel (one indicator for the two propeller systems).
•• Figure 30-76. P
 rop De-Ice Schematic A test mode (calibration) is available on the
(2 of 2). aircraft maintenance panel. It is able to test
blade heater resistance and is recorded in Non-
The propeller de-ice system is manually selected Volatile Memory for CDS retrieval. (TASK
and automatically controlled when the PROP 30-61-00-720-801 Functional Test of the
selector is set to the ON or TEST positions. The Propellers De-icing System). (See appendix).
PROPS indicator on the ICE PROTECTION
panel will illuminate when power is applied The propeller de-ice operates when the
to the blade heaters. The prop de-ice operates following actions occur:
until the selector is set to the off position. The
operation of the left engine prop de-ice is •• T h e P R O P s e l e c t o r o n t h e I C E
described; the right side is similar. PROTECTION panel is set to the ON

30  ICE AND RAIN PROTECTION


position which provides the signals that
The propeller RPM and total air temperature follow:
(TAT) are monitored by the two TMCUs to
calculate the prop de-ice cycles from the table °° T h e C B , P R O P D E I C E C O N T
supplies 28 VDC to the TMCU No.1
below. There is a default cycle for a fault with
connector P2-1 pin 22.
the ARINC bus or data integrity error. An
output signal from one TMCU to the other °° The TMCU No.1 supplies a power
TMCU allows synchronization to prevent the signal from its connector P2-1 pin 17
two heaters from operating at the same time. to the isolation contactor K1 pin X1.
°° The PROP selector supplies the ground
Propeller TMCU De-Ice Cycles signal from the IRPS panel connector
P101 pin 8 to the isolation contactor
TAT Range ºC (ºF) Energized De-energized pin X2 which closes the K1 relay.
> +5 (41) OFF -
°° The CB2, PROP DEICE in the left
-7 (19.5) to +5 (41) 12 sec. 78 sec. AC contactor box supplies 115
-12 (10.5) to -7 (19.5) 45 sec. 80 sec. VAC through the closed isolation
contactor to the TMCU No.1
-17 (1.5) to -12 (10.5) 74 sec. 76 sec.
connector P1-1 pins A, B and C.
-22 (-7.5) to -17 (1.5) 84 sec. 96 sec.
≤ -22 (-7.5) 92 sec. 108 sec. °° The TMCU No.1 connector P2-1 pins 2
and 3 receive the ARINC 429 Total Air
Temperature (TAT) and propeller RPM
The TMCU activates the propeller blade heaters (NP) from the IOP No.2 connector
when the following conditions are met: P1C-A2 pins 428 and 429 if:
•• TAT less than 41°F (5°C) -- The NP is greater than 400 RPM
•• Prop RPM greater than 400 -- The TAT is less than +5 ºC
(41ºF) then
•• PROP heater switch set to ON.
-- The ground signal out from the
IRPS panel connector P101 pin

FOR TRAINING PURPOSES ONLY 30-115


30-116 30  ICE AND RAIN PROTECTION

AVIONICS RACK
AVIONICS RACK
O/H CONSOLE - LH SIDE

2730-
P/J1A-A1 2730-
INCREASED P/J1A-A2
SH 2 2 3000- 329 INCREASED
REFERENCE 329
J/P101 SPEED SWITCH REFERENCE
FLT COMP
71 SPEED SWITCH
3000- 27-30 A1 SPM #1
3313- 2 3 27-30 A2 SPM #2
72 27-33-00
J/P2 P/J101 27-33-00
7 9 5 6 FWD FUSE (U/F) LHS
BLADE BLADE

DASH 8 Q400
DEICING DEICING
A
J/P1-1 P/J1 3 1 4 6
DS1 PH A 1 INNER
ADVISORY DIM D A PF CF PF CF PF CF PF CF
AND TEST BOX PH B 2 CENTER
31-51-00 P/J2-1 E C
1 6 11 PH C 3 OUTER PF PF
43 C1 2 98 F E
TEST 3 7 12
OFF DECK A 5 2
ON 4 PROPELLER NO. 1 SLIPRING
C2 5 73 BRUSH BLOCK
6 CF CF
FOR TRAINING PURPOSES ONLY

3140-
1 8 P/J1C-A2
44 C1 2 421
3
DECK C 31-40 A2 IOM #2
S1 PROP HEAT CF=CAMBER FACE OF BLADE

MAINTENANCE TRAINING MANUAL


PLT SIDE CONS
PF=PITCH FACE OF BLADE
74

7600-
ICE AND RAIN PROTECTION P/J1-ECIU WARDROBE
SYSTEM (IRPS) PANEL 65 ECIU CHANNEL A
30-11-00 75
9811-
J/P2-1 P/J340
L NACELLE ECIU
PROP 1 DEICE CAL 15 45 PROP 1 DEICE CAL
2421- PROP 1 DEICE 16 43 PROP 1 DEICE
J/P5-1 P/J1-1
PHASE A F A1 A2 A MAINT PNL
45-45-00
PHASE B E B1 B2 B

PHASE C D C1 C2 C AVIONICS RACK


X2

LEFT A/C P/J2-1 3140- TAT


CONTACTOR BOX X1 17 J/P2-1 P/J1C-A1 RPM
24-31-00 K1 TCMU #1 MA HI 2 429 HI TCMU #1 MA
14 428 LO
A429 (1K) LO 3 A429 (1K)
ISOLATOR
(L6)
CONTACTOR 31-41 A2 IOP #2
+28 V DC PROP DEICE CONT
L ESS BUS 22 28 V DC IN 31-41-00
3A
FLT COMP

LEFT DC CBP
24-61-00 3313- HI 4 FMS #1
GPDB #1 A429 LO 5 34-61-00
J/P1
7 19
8 20

O/H CONSOLE
ACU ADVISORY

d4s306100_a_007.dg, nr, dec11/2008


DIM AND TEST BOX SH 2 1
31-51-00
3312-
AVIONICS RACK P/J3
PROP DEICE 13 5 PROP DEICE
3140-
J/P1A-A1
CAUTION AND
TMCU #1 TEST 225 18 TMCU #1 TEST
WARNING PANEL
31-51-00
DEICING TIMER MONITOR CONTROL
31-40 A1 IOM #1 UNIT PROP NO#1
31-41-00 PROPELLER ELECTRONIC CONTROL UNIT LEFT HAND CIRCUITS SHEET 2, J/P2-2, PIN 13

Figure 30-76.  Prop De-Ice Schematic (2 of 2)


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

7 to the TMCU No.1 connector •• This action causes the TMCU No.1 to
P2-1 pin 12. send 115 three phaseVAC out from its
connector P2-1 pins D, E and F to the
°° This action causes the TMCU No.1 brush block connector P1 pins A, C
to send 115 three phase VAC out
and E.
from its connector P2-1 pins D, E
and F to the brush block connector •• These actions cause the left propeller
P1 pins A, C and E. blade heaters to energize on for five to
seven seconds and de-energize off for
°° T h e s e a c t i o n s c a u s e s t h e s i x 2 seconds then the right engine cycles
propellers deicer boots to energize
on and off.
with a resultant voltage of 200 VAC
phase to phase. •• The TMCU will not operate for 30
seconds after this test.
The No.1 TMCU also sends left and right prop
•• The green propeller lights on the ICE
de-ice signals out from the connector P2-1 pins 19
PROTECTION panel also illuminate
and 20 to the advisory dim and test unit connector
during the propeller blade heaters
3313-P1 pins 7 and 8. The advisory dim and test
operation.
unit sends power signals out from connector 3313-
P2 pins 7 and 8 to the ICE PROTECTION panel
connector 3000-P101 pins 9 and 10 to illuminate

30  ICE AND RAIN PROTECTION


the green PROPS de-ice advisory lights.

Test Mode Operation


The PROP selector on the ICE PROTECTION
panel is set to the TEST position which
provides the signals that follow:

•• The CB, PROP DEICE CONT supplies


28 VDC to the TMCU No.1 connector
P2-1 pin 22.
•• The TMCU No.1 supplies a power
signal from its connector P2-1 pin 17
to the isolation contactor K1 pin X1.
•• The PROP selector supplies the ground
signal from the IRPS panel connector
P101 pin 8 to the isolation contactor pin
X2 which closes the K1 relay.
•• The CB2, PROP DEICE in the left
AC contactor box supplies 115 VAC
through the closed isolation contactor
to the TMCU No.1 connector P1-1 pins
A, B and C.
•• Then the TMCU ignores the TAT &
WOW signal because the TEST position
has been selected.
•• The ground signal out from the IRPS
panel connector P101 pin 6 to the
TMCU No.1 connector P2-1 pin 11.

FOR TRAINING PURPOSES ONLY 30-117


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

A
30  ICE AND RAIN PROTECTION

A
fs885a01.cgm

Figure 30-77.  Ice Detector Probe - Location

Figure 30-78.  Ice Detector Probe (Photo)

30-118 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

30-80-00 ICE DETECTION shows ICE DETECTED on the engine systems


integrated display (ESID), ED page.
SYSTEM
It also triggers the heater circuit of the IDP to
deice the sensor.
INTRODUCTION
If the ICE PROTECTION panel REF SPEEDS
The Ice Detection System (IDS) gives early
toggle switch is set to the off position when
detection and indication of aircraft icing
ice is detected, the ICE DETECTED message
conditions. This system is not activated or
will come into view yellow and flashing until
controlled by the flight crew.
actioned. When the REF SPEEDS switch is
selected to the INCR position, the advisory
GENERAL message will change to white and steady. The
INCR REF SPEED reminder message will also
Refer to:
be displayed on the ED.
•• Figure 30-77. I c e D e t e c t o r P r o b e
If the REF SPEEDS switch is set to the
- Location.
INCR position when ice is detected the ICE
•• Figure 30-78. I c e D e t e c t o r P r o b e DETECTED message will appear in white
(Photo). reverse video for 5 seconds then normal video.

30  ICE AND RAIN PROTECTION


The Ice Detection System consists of two Only one advisory message is shown when ice
independent electronic ice detector probes (IDP) is sensed by one or both IDPs.
installed on the front fuselage. It advises the
crew of icing conditions when ice accumulation Discrete information comes from either sensor
on the IDP is greater than 0.02 in. (0.5 mm). through Input/Output Processor (IOP1 or IOP2).

The IDS is activated anytime 115 VAC electrical If the signal from the sensor exceeds the “Ice
power is available. When ice accumulation is Threshold Level”, there is an “ICE” output of
sensed, the words ICE DETECTED appear on the Ice Detector. It causes the heater circuit
the engine display (ED). of the Ice Detector Probe (IDP) to deice the
sensor. The sensor is then ready for a new ice
The IFC interface with the electronic instrument detection cycle.
system (EIS) to generate the ICE DETECTED
advisory message. The ICE DETECTED message will remain in
view for a minimum of 60 ±5 seconds.
SYSTEM DESCRIPTION
Each IDP interfaces with these systems:
Refer to Figure 30-79. Ice Detection Message.
•• Caution and Warning Panel
The ice sensor operates on a piezoelectric
•• IFC
principle. It continuously vibrates at its natural
resonant frequency and when ice accumulates •• TMU.
on the ice sensor, the frequency of vibration
increases due to an increase in rigidity. The left and right IDPs are directly powered
from the related 115 VAC variable frequency
Water or liquid contaminants increase the left bus and 115 VAC variable frequency right
diaphragm mass without increasing its stiffness. bus, through 5 A circuit breakers labeled L ICE
DET and R ICE DET.
T he f requency change i s el ect ronic a lly
converted to supply the electrical signal that

FOR TRAINING PURPOSES ONLY 30-119


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

MTOP UPTRIM MTOP


100 % TRQ 100 %
A %

NH 0 0 NH
%RPM %RPM

A/FSELECT
0. 0 PROP 0. 0
RPM
A/ F TEST A / F TEST
PASSED PASSED
FF 0 0 FF
PPH PPH
0 0
ITT
C
NL NL
%RPM %RPM
0 20 20 0
[ BALANCE ]
C OIL PSI FUEL C OIL PSI
0 0 4300 LBS 3600 0 0
+ 25 C + 22
SAT + 0 C
ICE DETECTED
[INCR REF SPEED]
30  ICE AND RAIN PROTECTION

Ice Detected Indicator

Figure 30-79.  Ice Detection Message

ICE
TAIL

AIRFRAME
AIRFRAME MODE SELECT

A B

WING
OVERHEAD CONSOLE

REF SPEED Switch ICE DETECT FAIL (Amber)


ENGINE INTAKE

PITOT STATIC PITCH PITOT HEAT


A ICE DETECT
BOOT AIR TRIM STBY FAIL

PITOT PITOT
HEAT
A 1 HEAT
A 2
ISO

WINDSHIELD
WIPER
PROP
PLT SIDE DEICE

DEICE
HIGH TIMER

EMER LTS INTERNAL SIDE WDO DEICE


DISARMED DOORS HOT PRESS
WARNING: DO NOT SELECT
CABIN CHK
WARM UP/NORM IF SAT >20 C PRESS FIRE DET

A B CAUTION PANEL

Figure 30-80.  Controls and Indications - Ice Detection

30-120 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

COMPONENT DESCRIPTION CONTROLS AND INDICATIONS


Ice Detector Probe Refer to:

Refer to: •• Figure 30-79. Ice Detection Message.


•• Figure 30-80. C
 ontrols and Indications
•• Figure 30-77. I c e D e t e c t o r P r o b e
- Ice Detection.
- Location.
•• Figure 30-78. I c e D e t e c t o r P r o b e Only one advisory message is shown when ice
(Photo). is sensed by one or both IDPs. The message
will also flash until the REF SPEED switch is
Two IDPs are located, one on each side of the selected to ON.
forward fuselage.
The ICE DETECTED message is not displayed
Each IDP is attached to the skin from the when ice is not detected.
outside using six bolts.
Failure of the two IDPs causes the ICE
DETECT FAIL caution light (on the Caution
WARNING
and Warning Panel) to come on.

30  ICE AND RAIN PROTECTION


WHEN THE ICE−DETECTED
Failure of one IDP is reported to the TMU.
INDICATION COMES ON
The TMU stores the failure as a maintenance
YOU MUST IMMEDIATELY
message that will be displayed on the ARCDU
REMOVE THE TESTER
when the CDS is interrogated. The displayed
FROM THE ICE DETECTOR
message is “LEFT IDP FAIL” or “RIGHT IDP
PROBE. WHEN THE OUTSIDE
FAIL” for the related left or right IDP failure.
AIR TEMPERATURE IS
LESS THAN 20°C, THE
ICE DETECTOR HEATERS
BECOME HOT VERY
QUICKLY. IT CAN CAUSE
INJURY TO PERSONNEL OR
DAMAGE TO EQUIPMENT.

WARNING

THE ICE DETECTOR PROBES


CAN BECOME HOT VERY
QUICKLY WHEN THE ICE−
DETECTED INDICATION
COMES ON. THE HOT ICE
DETECTOR PROBES CAN
CAUSE INJURIES IF YOU
TOUCH THEM.

FOR TRAINING PURPOSES ONLY 30-121


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

ARMS
IRPS - MAINTENANCE ARMS
IRPS - MAINTENANCE

< ARCDU 1 TEST < PITOT


ARCDU1 1FAIL
TEST
30  ICE AND RAIN PROTECTION

< ARCDU 2TE TEST < ARCDU 2TE TEST


NO FAULT REPORTED

< RCAU TEST < RCAU TEST

< SPECIAL TEST < SPECIAL TEST

I I

Figure 30-81.  ARCDU - No Fault Page Figure 30-82.  ARCDU - Fault Found

30-122 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Centralized Diagnostics System


(CDS) Fault Message Retrieval -
Fault Isolation
To retrieve the fault codes from the aircraft
systems, do the procedures that follow:

1. On the ARCDU, OTHER SYSTEMS 1 push


one of the screen line select key adjacent to
the following:
•• TMCU1
•• ICE PROTECTION
•• TMCU2.

2. If there is No Faults a NO FAULT REPORTED


message will be displayed. (Refer to Figure
30-81).
3. If there are Faults they will be listed in

30  ICE AND RAIN PROTECTION


plain English (Figure 30-82).

SYSTEM 30 1. NUMBER OF PARTS REQUIRED FOR ALL FLIGHT


CONDITIONS EXCEPT AS PROVIDED IN COLUMN 2.
ICE AND RAIN PROTECTION
ATA
SUB-SYSTEM PART DESCRIPTION 2. REMARKS AND/OR EXCEPTIONS

30---3 ICE DETECTOR PROBE 2 One (1) may be removed with no performance
(ELECTRONIC) penalty for a maximum of thirty (30) calendar
days provided:
a. a blanking plate is installed in its place as
per the approved repair drawing R/D
8/4 ---53---2302.

Figure 30-83.  CDL - Ice Detector Probe (Electronic)

FOR TRAINING PURPOSES ONLY 30-123


30-124 30  ICE AND RAIN PROTECTION

NOSE

LEFT ICE
P/J33
PH 'A' DET
5A 1 115 VAC PH A
L BUS
J/P33
3 SIGNAL RTN ICE O/P 2
SYSTEM OK O/P 4
115 VAC VARIABLE
7 GND
FREQUENCY PANEL
24-51-00 8 CASE GND

DASH 8 Q400
AVIONICS RACK

LEFT ICE
DETECTOR PROBE 3140-
P/J1A-A1
120 LEFT ICE DET
214 RIGHT ICE DET

FLT COMP
31-40 A1 IOM #1
FOR TRAINING PURPOSES ONLY

3312- 31-41-00
P/J3 P/J3
1 V- L FAIL I/P
ICE DETECT
2 EE R FAIL I/P
FAIL
AVIONICS RACK

MAINTENANCE TRAINING MANUAL


CAUTION AND
WARNING PANEL ICE AND RAIN PROTECTION
(O/H CONSOLE) SYSTEM (IRPS) TIMER AND 3140-
31-51-00 MONITOR P/J1A-A2
30-11-00 120 LEFT ICE DET
214 RIGHT ICE DET

31-40 A2 IOM #2
31-41-00
NOSE

P/J34
3 SIGNAL RTN
J/P34
7 GND SYSTEM OK O/P 4
ICE O/P 2
RIGHT ICE 8 CASE GND
DET
PH 'A'
5A 1 115 VAC PH A
R BUS

115 VAC VARIABLE RIGHT ICE


FREQUENCY PANEL DETECTOR PROBE
24-51-00

NOTES:
1. UNLESS OTHERWISE SPECIFIED, ALL REFERENCE
DESIGNATIONS ARE PREFIXED 3000-.
2. PIN LOCATION SUFFIXED BY ( - ) DENOTES LOWER
CASE LETTERS.
3. THE FOLLOWING ENGINEERING DRAWINGS WERE USED:
83000200/11/K
82420406/2/B

Figure 30-84.  Ice Detection System Electrical Schematic


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

OPERATION Fault Diagnostics


Normal System Operation Fault Detection
Refer to Figure 30-84. Ice Detection System The ICE DETECT FAIL caution light
Electrical Schematic. illuminates when the two ice detector probes
have failed.
The ice detection system operates when the
actions that follow occur:
The Ice Detection system brings on the ICE
•• The CB, RIGHT ICE DET supplies 115 DECTECT FAIL caution light when the actions
VAC to the right ice detector connector that follow occur:
P34 pin 1.
•• The CB, RIGHT ICE DET supplies 115
•• This causes the ice detector probe to VAC to the right ice detector connector
vibrate at a set frequency. P34 pin 1.
•• When ice is detected, the frequency •• The CB, LEFT ICE DET supplies 115
change is sensed in the probe and the VAC to the right ice detector connector
probe sends the signals that follow: P33 pin 1.
°° The right ice detection probe sends •• The left and right ice detector probes send

30  ICE AND RAIN PROTECTION


a ground a (ice detected) signal out open circuit (fail) signals out from their
of its connector P34 pin 2 to the connectors on pins 4 to the caution and
IOM No.2 connector 3140-PJ1A-A2 warning panel connector 3312-P3 pins
pin 214 and IOM No.1 connector 1 and 2 which causes the ICE DETECT
3140-PJ1A-A1 pin 214. FAIL caution light to illuminate.
°° T h e t w o I O M s c a u s e s a n I C E •• The left and right ice detector probes
DETECTED (amber) message to also send the open circuit (fail) signals
come on, on the Engine Display. out from their connectors on pins 4 to
°° The REF SPEEDS switch is set to the IRPS TMU connector P3 pins V and
the INCR position which causes the EE which causes the TMU to record
ICE DETECTED message to change the fault for the CDS access (Refer to
from amber to white and INCR REF 45-45-00).
SPEED (white) comes on. (Refer to
27-33-00 SPS)
°° The left and right ice detector probes
send ground (probe serviceable)
signals out from their connectors on
pins 4 to the caution and warning
panel connector 3312-P3 pins 1 and
2 which causes the ICE DETECT
FAIL light to stay off.
°° The left and right ice detector probes
also send ground (probe serviceable)
signals out from their connectors on
pins 4 to the IRPS TMU connector
P3 pins V and EE.
°° When the IDP senses ice or when
touched for more than a few seconds,
the IDP internal heater comes on.

FOR TRAINING PURPOSES ONLY 30-125


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

30-00-00 SPECIAL TOOL & TEST EQUIPMENT


•• Commercially Available from Innovative Aircraft Solutions LLC.
•• Alternate Bleed Air Source (ABAS) Kit 63605-001 or Equivalent
•• Commercially Available Vacuum Source (approved to give 20 inches Hg)
•• GSB3021001 (or manufacture locally) Test box (tester)
•• 18-234 Extraction Tool (Vivisun)
•• GSB2400001, Multimeter - Digital Volt/Ohm
•• GSB2400016, Electrical & Avionics tool kit
•• GSB2400001 Digital Multimeter - Hand Held
•• GSB5180001 or GSB5180005 Bonding Tester
•• Commercially Available Four terminal low resistance test equipment
•• Commercially Available Insulation test meter
•• 807-102-000-011 Ice Sensor Tester
30  ICE AND RAIN PROTECTION

30-00-00 MAINTENANCE PRACTICES


Refer to the Bombardier AMM PSM 1-84-2 for details on these maintenance procedures:

•• AMM 30-11-00-680-801 Drain the Tailplane Deicing Boot Air Lines (MRB#301100−208)
•• AMM 30-11-16-000-801 Removal of the Dual Distributing Valves
•• AMM 30-11-16-400-801 Installation of the Dual Distributing Valves
•• AMM 30-11-66-000-801 Removal of the Outboard Wing Deicer Boots and Hoses
•• AMM 30-11-66-400-801 Installation of the Outboard Wing Deicer Boots and Hoses
•• AMM 30-11-71-000-801 Removal of the Nacelle Deicer Boots and Hoses
•• AMM 30-11-71-400-801 Installation of the Nacelle Deicer Boots and Hoses
•• AMM 30-11-76-000-801 Removal of the Inboard Wing Deicer Boots and Hoses
•• AMM 30-11-76-400-801 Installation of the Inboard Wing Deicer Boots and Hoses
•• AMM 30-11-81-000-801 Removal of the Horizontal Stabilizer Deicer Boots and Hoses
•• AMM 30-11-81-400-801 Installation of the Horizontal Stabilizer Deicer Boots and Hoses
•• AMM 30-11-86-000-801 Removal of the Vertical Stabilizer Deicer Boots and Hoses
•• AMM 30-11-86-400-801 Installation of the Vertical Stabilizer Deicer Boots and Hoses
•• AMM 30-11-00-300-802 Repair of the Pneumatic Deicer Boots
•• AMM 45-00-30-742-802 R
 etrieval of Data from the Central Diagnostic System (CDS) − Ice
Protection System (ICE PROTECTION)
•• AMM 30-11-00-710-801 O
 perational Check of the Deicing System Air Supply
(CMR#301100–101)

30-126 FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

•• AMM 30-21-01-000-801 Removal of the Air Intake Heater Thermostats


•• AMM 30-21-01-400-801 Installation of the Air Intake Heater Thermostats
•• AMM 30-21-00-710-801 Operational Test of the Engine Air Intake Anti−Icing
•• AMM 30-30-00-710-801 Operational Test of the Pitot and Static Anti−icing System
•• AMM 30-41-00-710-801 Operational Test of the Pilot Windshield Anti−icing System
•• AMM 30-42-00-710-801 Operational Test of the Windshield Wiper System
•• AMM 30-61-00-280-801 D
 etailed Inspection of the Propeller Deice Brush Wear Indicator
(MRB #306000−201)
•• AMM 30-61-06-820-801 Calibration Procedure for the Timer Monitor Control Unit (TMCU)
•• AMM 45-00-30-742-801 R
 etrieval of Data from the Central Diagnostic System (CDS) −
Timer Monitor Control Unit (TMCU)
•• AMM 30-61-00-720-801 Functional Test of the Propellers De−icing System
•• AMM 30-61-00-720-802 F
 unctional Test and Calibration of the Propeller De−icing System
(Modsum 4−126150)

30  ICE AND RAIN PROTECTION


•• AMM 30-80-00-710-801 Operational Test of the Ice Detection System

Revision 0.4 FOR TRAINING PURPOSES ONLY 30-127


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

CHAPTER 29
HYDRAULICS
CONTENTS
Page
29-00-00 INTRODUCTION........................................................................................ 29-1

GENERAL.................................................................................................................. 29-3

Hydraulic Safety Precautions............................................................................... 29-3

General......................................................................................................... 29-3

29-11-00 MAIN HYDRAULIC SYSTEMS NO.1 AND NO.2...................................... 29-5

General................................................................................................................ 29-5

Component Description........................................................................................ 29-9

Engine Driven Pumps (EDPs)....................................................................... 29-9

Removal/Installation of the Variable Delivery Hydraulic Pump............................ 29-9

Firewall Shut-Off Valves (FSOVs)............................................................... 29-10

Isolation Valves........................................................................................... 29-11

No.1 and 2 Hydraulic System Reservoirs.................................................... 29-13

29 HYDRAULICS
No.1 and 2 Hydraulic System Reservoir Components................................. 29-13

Ecology Bottles........................................................................................... 29-14

Hydraulic Filter Manifold........................................................................... 29-15

Pressure Filter............................................................................................. 29-16

Return Filter................................................................................................ 29-16

Case Filter (Pre Mod SB)............................................................................ 29-17

Case Filter (Post Mod SB)........................................................................... 29-18

No.1 Hydraulic System Standby Power Unit (SPU)..................................... 29-19

Revision 0.4 FOR TRAINING PURPOSES ONLY 29-i


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Page
Heat Exchanger........................................................................................... 29-20

Removal/Installation of the Hydraulic Fluid to Fuel Heat Exchanger................. 29-20

Heat Exchanger Bypass Valve..................................................................... 29-21

No.1 Hydraulic System Balanced Relief Valve............................................ 29-23

Power Transfer Unit (PTU).......................................................................... 29-25

PTU Select Valve........................................................................................ 29-27

Controls and Indications.................................................................................... 29-27

Hydraulic Control Panel/Switch.................................................................. 29-27

Operation........................................................................................................... 29-31

No.1 System Operation............................................................................... 29-31

Firewall Shut-off Valves (CLOSED)............................................................ 29-31

SPU Operation............................................................................................ 29-35

SPU Operation (Manual)............................................................................. 29-35

SPU Operation (Automatic)........................................................................ 29-35

SPU Operation (Motor Hot)........................................................................ 29-39


29 HYDRAULICS

No.2 Hydraulic System Operation............................................................... 29-41

PTU Operation............................................................................................ 29-41

PTU Operation with Manual Selection........................................................ 29-43

PTU Automatic Operation........................................................................... 29-45

PTU Operation for No.2 Engine Failure


in Flight and/or #2 EDP Failure in Flight.................................................... 29-47

PTU Failure................................................................................................. 29-49

29-12-00 NO.3 MAIN HYDRAULIC SYSTEM........................................................ 29-51

29-ii FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Page
General.............................................................................................................. 29-51

System Description............................................................................................ 29-51

Component Description...................................................................................... 29-53

DC Motor Driven Pump (DCMP)................................................................ 29-53

No.3 Hydraulic System Reservoir............................................................... 29-54

Ecology Bottle............................................................................................ 29-55

No.3 Hydraulic Accumulator ...................................................................... 29-56

No.3 Hydraulic Bootstrap Accumulator....................................................... 29-57

No.3 Hydraulic Accumulator Isolation Valve............................................... 29-58

No.3 Hydraulic System Pressure Switches.................................................. 29-61

No.3 Hydraulic System Pressure Filter Manifold........................................ 29-63

Manifold Charging Gauge........................................................................... 29-64

Controls and Indications.................................................................................... 29-65

Elevator Press............................................................................................. 29-67

No.3 HYD PUMP....................................................................................... 29-67

29 HYDRAULICS
Quantity Indicator....................................................................................... 29-69

Operation........................................................................................................... 29-71

Normal System Operation........................................................................... 29-71

29-30-00 INDICATIONS.......................................................................................... 29-79

Introduction....................................................................................................... 29-79

General.............................................................................................................. 29-79

Indications......................................................................................................... 29-83

Component Description...................................................................................... 29-85

Revision 0.4 FOR TRAINING PURPOSES ONLY 29-iii


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Page
Hydraulic Pressure Transducers................................................................... 29-85

Temperature Switches................................................................................. 29-86

Hydraulic System Pressure Switch.............................................................. 29-87

No.3 System Hydraulic Warning Pressure Switch....................................... 29-88

29-00-00 APPENDIX................................................................................................ 29-89

General.............................................................................................................. 29-89

Maintenance Practices................................................................................. 29-89

Pressurization of the Hydraulic Systems..................................................... 29-89

Pressurization of the Aircraft Hydraulic Systems


with the Ground Hydraulic Power Unit (GHPU).......................................... 29-90

29-00-00 SAMPLING OF THE HYDRAULIC SYSTEMS........................................ 29-93

Limitations......................................................................................................... 29-93

Hydraulic Lines.................................................................................................. 29-93

Inspection of Hydraulic Lines..................................................................... 29-93

Hydraulic Line Repair........................................................................................ 29-94


29 HYDRAULICS

Temporary Repair........................................................................................ 29-94

29-10-00 FLUSHING OF THE HYDRAULIC SYSTEM(S)...................................... 29-94

29-00-00 SPECIAL TOOL & TEST EQUIPMENT.................................................... 29-95

29-00-00 MAINTENANCE PRACTICES.................................................................. 29-96

29-iv FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

ILLUSTRATIONS
Figure Title Page
29-1 Distribution of Hydraulic System..............................................................29-2

29-2 Hydraulic Synoptic No.1...........................................................................29-4

29-3 Hydraulic Synoptic No.2...........................................................................29-6

29-4 Engine Driven Pump..................................................................................29-8

29-5 Engine Driven Pump - Removed................................................................29-9

29-6 Firewall Shut-Off Valve (FSOV)..............................................................29-10

29-7 Isolation Valve (No.1 and No.2 Hydraulic Systems)................................29-11

29-8 Hydraulic Reservoir.................................................................................29-12

29-9 Ecology Bottle.........................................................................................29-14

29-10 Hydraulic Filter Manifold........................................................................29-15

29-11 Pressure Filter (No.1 and No.2 Hydraulic Systems).................................29-16

29-12 Case Filter Pre Mod SB (No.2 Hydraulic Systems)..................................29-17

29-13 Case Filter Post Mod SB (No.2 Hydraulic Systems)................................29-18

29-14 Standby Power Unit.................................................................................29-19

29 HYDRAULICS
29-15 Heat Exchanger.......................................................................................29-20

29-16 Heat Exchanger Bypass Valve..................................................................29-21

29-17 No.1 Hydraulic System Balanced Relief Valve........................................29-22

29-18 Power Transfer Unit (PTU)......................................................................29-24

29-19 Power Transfer Unit (PTU) .....................................................................29-25

29-20 PTU Select Valve.....................................................................................29-26

29-21 
Standby Hydraulic Pressure Switchlight..................................................29-27

29-22 
Power Transfer Unit Switchlight..............................................................29-28

FOR TRAINING PURPOSES ONLY 29-v


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Figure Title Page


29-23 
Ground Service Connections - System Pressure Transducer.....................29-28

29-24 No.1 Hydraulic System - Firewall Shut-Off Valve (FSOV) CLOSED


Signal......................................................................................................29-30

29-25 No.1 Hydraulic System - Firewall Shut-Off Valve (FSOV) CLOSED.......29-32

29-26 Three-Position Level Sensing Valve.........................................................29-33

29-27 SPU Operation - Manual ON...................................................................29-34

29-28 SPU Operation - Automatic - Park Brake Off - Flaps Greater than 0........29-36

29-29 SPU Operation - Automatic W Off W - No.1 ENG LOW OIL PX............29-37

29-30 No.1 Hydraulic System Electrical Schematic - SPU Windings Hot..........29-38

29-31 PTU Hydraulic System Schematic...........................................................29-40

29-32 No.2 Hydraulic System Electrical Schematic - PTU Manual Operation...29-42

29-33 PTU Automatic Operation.....................................................................29-44

29-34 No.2 Engine Fail In Flight .....................................................................29-46

29-35 PTU Failure.............................................................................................29-48

29-36 No.3 Hydraulic System Block Diagram...................................................29-50


29 HYDRAULICS

29-37 No.3 Hydraulic System PreMod..............................................................29-50

29-38 DC Motor Driven Pump (DCMP)............................................................29-52

29-39 View Looking Outboard PostMod............................................................29-53

29-40 No.3 Hydraulic System Reservoir............................................................29-54

29-41 Hydraulic System Ecology Bottle............................................................29-55

29-42 No. 3 Hydraulic System Accumulator......................................................29-56

29-43 No.3 Hydraulic Bootstrap Accumulator...................................................29-57

29-44 No.3 Hydraulic Accumulator Isolation Valve...........................................29-58

29-vi FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Figure Title Page


29-45 Pressure Switches Synoptic.....................................................................29-60

29-46 Pressure Switches....................................................................................29-61

29-47 Pressure Filter Manifold (System No.3)...................................................29-62

29-48 No.3 Hydraulic Pressure Filter Manifold.................................................29-63

29-49 Manifold Charging Gauge........................................................................29-64

29-50 Hydraulic Control Panel - Detail..............................................................29-65

29-51 Cautions - CAWP.....................................................................................29-66

29-52 Quantity Indicator in No.3 Hydraulic System Reservoir..........................29-68

29-53 Quantity Indicator in No.3 Hydraulic System..........................................29-69

29-54 No.3 Hydraulic System - Schematic........................................................29-70

29-55 No.3 Hydraulic System Isolation Valve (Open) Automatically -


Due to a Loss of Both Engines In Flight..................................................29-72

29-56 No.3 Hydraulic System Isolation Valve (Open) Automatically -


Due to No.1 Hydraulic System Failure In Flight......................................29-74

29-57 DCMP Operation - Park Brake Off - WOW - Single Engine Operating.........29-76

29-58 Hydraulic System Indications (Normal Mode).........................................29-78

29 HYDRAULICS
29-59 Hydraulic System Indications Reversion Mode (Composite Mode)..........29-80

29-60 Hydraulic System Caution Indications.....................................................29-82

29-61 Hydraulic Control Panel..........................................................................29-82

29-62 Indicating, Fire Protection Panel (FPP)....................................................29-84

29-63 Hydraulic Pressure Transducers...............................................................29-85

29-64 Temperature Switches..............................................................................29-86

29-65 Hydraulic System Pressure Switch...........................................................29-87

29-66 No.3 Hydraulic System Pressure Switch..................................................29-88

FOR TRAINING PURPOSES ONLY 29-vii


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Figure Title Page


29-67 Ground Hydraulic Power Unit (GHPU)....................................................29-89

29-68 Ground Hydraulic Power Unit (GHPU)....................................................29-90

29-69 Hydraulic Access Door............................................................................29-91

29-70 Servicing No.1 and No.2 Hydraulic Systems...........................................29-91

29-71 Hydraulic Sample Bottle..........................................................................29-92

29-72 No.3 Bleed Relief Valve...........................................................................29-92


29 HYDRAULICS

29-viii FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

CHAPTER 29
HYDRAULICS

29-00-00 INTRODUCTION
The main and auxiliary hydraulic systems supply the fluid force necessary to move the

29 HYDRAULICS
hydraulically powered devices.

The Dash 8 Q400 has four hydraulic systems consisting of three main systems designated
No.1, No.2, No.3 and an auxiliary system.

All systems use a synthetic phosphate ester-based fluid.

NOTE
Phosphate ester hydraulic fluid causes discomfort when comes in contact with
the skin or the eyes. Use protective glove or barrier type hand cream. Wash
thoroughly with soap and water if exposed to phosphate ester.

FOR TRAINING PURPOSES ONLY 29-1


29-2 29 HYDRAULICS

System 1 Sys tem 2


EDP EDP
No.1 SPU
No.2

DASH 8 Q400
P
Nose Wheel
Flaps Power Transf er Unit Steeri ng
FOR TRAINING PURPOSES ONLY

Landing Gear
System 3

MAINTENANCE TRAINING MANUAL


Inboard Ext./Retrac t
Flt. Spoiler s
DCMP
No.3 Outboa rd
Flt. Spoi lers
Main Wheel
Brakes
System
(Anti Skid)
Accumulator Emergenc y /
Parking Brak es

Left Elevator Right Elevator Left Elevator Right Elevator Left Elevator Right Elevator
Outboard Outboard Inboard Inboard Centre Centre

Lower Hand Pump Upper


Rudder Rudder
Main
Landing Gear
Extensio n

Emergenc y Lowering System

Figure 29-1.  Distribution of Hydraulic System


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

GENERAL The indicating system shows:


•• Hydraulic pressures
Refer to Figure 29-1. Distribution of Hydraulic
•• Hydraulic quantities
System.
•• System faults
The No.1 hydraulic system provides hydraulic
•• System operating status
power to operate:
•• Accumulator pressures.
•• Flaps
•• Inboard Roll Spoilers HYDRAULIC SAFETY
•• Brakes (Normal) PRECAUTIONS
•• E l e v a t o r ( O u t b o a r d P r e s s u r e
Control Units (PCU’s)
General
•• Tag the applicable electrical and hydraulic
•• Rudder (Lower PCU).
controls when you do maintenance on
hydraulic systems or flight controls
The No.2 hydraulic system provides hydraulic
power to operate: •• Use approved gloves and goggles that
are resistant to hydraulic fluid when
•• Gear
you do work on hydraulic components
•• Rudder (Upper PCU) or systems
•• Outboard Roll Spoilers •• If you get hydraulic fluid in your eyes,
do as follows:
•• Park Brake
•• Elevator (Center PCU’s) °° Flush the eyes with cool,
clean water for 15 minutes
•• Steering. and get medical aid
•• If you get hydraulic fluid in your mouth
The No.3 hydraulic system supplies hydraulic
or stomach, get medical aid immediately.
power to operate the elevators inboard PCU’s.

The auxiliary hydraulic system provides power to


the alternate main landing gear extension system.

29 HYDRAULICS
Hydraulic system indications are shown on the:
•• Multi-Function Displays (MFDs)
•• Caution and Warning Panel (CAWP)
•• HYDRAULIC CONTROL Panel
•• Remote Indicators
•• Fire Protection Panel (FPP).

FOR TRAINING PURPOSES ONLY 29-3


29-4 29 HYDRAULICS

LEGEND
Hydraulic pressure line
Hydraulic return line
Hydraulic suction line
Case drain
THERMAL BYPASS VALVE
OIL/FUEL HEAT System low pressure
35-52°C (85 PSID)

DASH 8 Q400
EXCHANGER
EDP FILTER MANIFOLD
PRESSURE
PILOT PRESSURE SWITCHES
PRESS SWITCH LINE
15 MICRON
FOR TRAINING PURPOSES ONLY

2400
1800 PSI

MAINTENANCE TRAINING MANUAL


PRESS 5 MICRON PRIORITY
TX VALVE ISOLATION
PRESS TX PR (2100 PSI) VALVE

PRESSURE
RELIEF VALVE TEMP
GRND PRESSURE (3800 PSI) SWITCHES
SPU P NORMAL
CONNECT BRAKES &
FLAPS INBD FLT
5 MICRON SPOILERS
FILL EMPTY RESERVOIR
SWITCH PTU
SELECTOR LOWER
VALVE RUDDER PCU
QTY & L/R OUTBD
QUICK GAUGE & ELEVATOR
DISCONNECT RELIEF/BLEED/ S S PCUs
SAMPLE VALVE XDUCER
M P
ECOLOGY
BOTTLE
GROUND SUCTION
CONNECTION

Figure 29-2.  Hydraulic Synoptic No.1


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

29-11-00 MAIN No.1 system contains a priority valve that


closes if pressure becomes low. This action will
HYDRAULIC SYSTEMS remove pressure to the flaps and Power Transfer
NO.1 AND NO.2 Unit (PTU). The valve will automatically reset
when fluid pressure returns to normal.
A PTU selector valve controls No.1 system
GENERAL pressure to the PTU (motor side).
Refer to:
The No.2 hydraulic system uses a PTU as a
•• Figure 29-2. Hydraulic Synoptic No.1. backup. The system also contains an accumulator
to provide park brake pressure when primary
•• Figure 29-3. Hydraulic Synoptic No.2. pressure is not available. A transducer supplies
park brake pressure to the FDPS. A handpump
Engine Driven Pump (EDP) output pressure is is provided to pressurize the park brake system
monitored by a pressure switch and then delivered if primary pressure is not available.
through a check valve to the filter manifold where
it is filtered. A transducer measures the pressure
and sends data to the Flight Data Processing
System (FDPS) for display.
Backup Standby Pressure Unit (SPU) pressure
is measured and sent to the FDPS for indication.
This flow joins the No.1 system to supply
pressure when selected.
A thermal/bypass valve controls the flow of
case drain fluid from the EDP and SPU through
heat exchangers in the fuel collector bays.
The 3000 psi output fluid is split into two flows.
One flow is sent to the reservoir differential
piston to keep the reservoir pressurized. This
ensures a positive inlet pressure to the SPU and
the EDP (through a firewall shut-off valve). The

29 HYDRAULICS
flow is also sent through a pilot pressure line to
hold the isolation valve open. The second flow
is sent to the hydraulic components that are
operated by the No.1 hydraulic system.
The bootstrap reservoirs contain a level
sensing valve and switches for control and
indication. Provisions for bleed/relief/samples
are provided. Any overflow from the system is
collected by the ecology bottles.
Reservoir quantity transducers send information to
the FDPS for display on the MFDs. The reservoirs
also contain direct reading quantity gauges.

FOR TRAINING PURPOSES ONLY 29-5


29-6 29 HYDRAULICS

ACCUMULATOR
FUEL/OIL HAND PUMP
THERMAL BYPASS
VALVE 35-52°C EXCHANGER
15 MICRON (85 PSID)

DASH 8 Q400
EDP
PILOT PRESSURE
LINE
15 MICRON
2400 1800 PSI
FOR TRAINING PURPOSES ONLY

5 MICRON
M
ISOLATION
PRESSURE

MAINTENANCE TRAINING MANUAL


PTU VALVE PRESSURE
TX
TX
GROUND PRESSURE
CONNECTION RELIEF VALVE P M
TEMPERATURE
FIREWALL (3600 PSI) SWITCHES
SHUTOFF
VALVE
FILL
5 MICRON
RETURN UPPER RUDDER & OUTBOARD
EMPTY SPOILERS EMERGENCY
RESERVOIR L/R CENTRE
SWITCH LANDING GEAR BRAKE
SUPPLY ELEVATOR PCU's
STEERING
LEVEL
SENSING VALVE
QUANTITY
LEGEND GAUGE
RELIEF/
BLEED & XDUCER
HYDRAULIC PRESSURE LINE
SAMPLE ECOLOGY
HYDRAULIC RETURN LINE VALVE BOTTLE
HYDRAULIC SUCTION LINE GROUND
SUCTION
NITROGEN
RETURN
CASE DRAIN

Figure 29-3.  Hydraulic Synoptic No.2


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

PAGE INTENTIONALLY LEFT BLANK

29 HYDRAULICS

FOR TRAINING PURPOSES ONLY 29-7


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

FWD Six Bolt


TO P Mounting Pattern

Case Drain
Port

B OT
TO M

Seal Drain
Port

Discharge
Port
NOTE
Right side shown,
Suction left side similar.
Port
29 HYDRAULICS

FWD

Figure 29-4.  Engine Driven Pump

29-8 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

COMPONENT DESCRIPTION REMOVAL/INSTALLATION


OF THE VARIABLE DELIVERY
Engine Driven Pumps (EDPs) HYDRAULIC PUMP
Refer to:
The following is an abbreviated description of
•• Figure 29-4. Engine Driven Pump. the maintenance practice and is intended for
training purposes only. For a more detailed
•• Figure 29-5. Engine Driven Pump
description of the practice, refer to the task in
- Removed.
the Bombardier AMM PSM 1-84-2.
The EDP is bolted to the reduction gearbox
and is driven through a splined input shaft. NOTE
The discharge, suction, and case drain ports of
Do not lubricate the preformed
the pump are connected directly to the aircraft
packing with hydraulic fluid.
hydraulic system through flexible hoses.

The pump is a variable displacement axial NOTE


piston type unit, wherein a cylinder barrel
Make sure that the case drain
containing nine pistons is driven by an external
port points up and the seal drain
power source (RGB).
port points down.
The EDPs for the No.1 and No.2 hydraulic
If the EDP is removed for a
systems supply primary power.
mechanical failure, do a flushing
of the applicable hydraulic system
before the installation of a new
EDP, then replace the applicable
case-drain filter element for the
EDP that was removed.

29 HYDRAULICS

Figure 29-5.  Engine Driven Pump - Removed

Revision 0.4 FOR TRAINING PURPOSES ONLY 29-9


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Firewall Shut-Off Valves (FSOVs) The valve assembly consists of 28 VDC electric
motor operated by an actuator mounted on
Refer to Figure 29-6. Firewall Shut-Off Valve a ball valve (valve body assembly). It has
(FSOV). two positions, OPEN and CLOSED with an
attached position indicator.
The hydraulic FSOVs are installed in the No.1
and No.2 engine nacelles (they are located in Internal switches provide position status to
the wheel well on the forward-right sidewall), the FPP.
in the EDP suction line.

DC Motor

Shut-off
Valve

Electrical
Connector
NOTE Open/Closed
Left nacelle shown. Position Indicator
Right nacelle similar.
29 HYDRAULICS

HYDRAULIC EMERGENCY
SHUT-OFF VALVE ASSEMBLY

Figure 29-6.  Firewall Shut-Off Valve (FSOV)

29-10 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Isolation Valves A pilot port supplies 3000 psi to hold the valve
open. A loss of this pressure causes the valve to
Refer to Figure 29-7. Isolation Valve (No.1 and close. It is closed by spring pressure.
No.2 Hydraulic Systems).
When closed, the No.1 hydraulic system
The No.1 Hydraulic system valve is contained isolation valve stops fluid flow. As a result,
within the LH wing to fuselage fairing. System fluid will no longer flow to the normal brakes
2 valve is located on the RH side. and the inboard roll spoiler systems.
The isolation valves stop the flow of hydraulic When closed, the No.2 hydraulic system
fluid to parts of the hydraulic systems, when isolation valve stops fluid flow to the landing
the reservoir contents drop below 1.3 liters. gear, outboard roll spoilers and nose wheel
steering systems.
The valve has two ports for pressure switches.
The inlet switch senses system pressure; the outlet
port senses the valve position (open/closed).

Switch Port “A”

Pilot Port
Out Port
A

29 HYDRAULICS
Switch
B Port

NOTE
No.1 Isolation valve shown,
No.2 Isolation valve similar. Inlet Port

Return Port

Figure 29-7.  Isolation Valve (No.1 and No.2 Hydraulic Systems)

FOR TRAINING PURPOSES ONLY 29-11


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

LEGEND
1. Reservoir Empty Switch
2. Differential Piston
3. Relief Valve
4. 107°C (225°F) Temperature Switch
5. Bleed Port
6. Return Port
7. 135°C (275°F) Temperature Switch
8. Quantity Indicator
9. Transducer
10. Reservoir Level Sensing Valve.

4
3
6

7
29 HYDRAULICS

2
8

NOTE
Left side shown,
right side similar.
10
A

Figure 29-8.  Hydraulic Reservoir

29-12 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

No.1 and 2 Hydraulic System 9. Quantity Indicator


Reservoirs A wire cable attached to the low pressure
piston drives a spring loaded pulley that is
Refer to Figure 29-8. Hydraulic Reservoir.
attached to a pointer on the dial gauge.
The No.1 hydraulic system reservoir is installed 10. Reservoir Level Sensing Valve
in the No.1 nacelle (wheel well mid-right
A spool and sleeve linear valve is operated
sidewall). The No.2 hydraulic system reservoir
by the low pressure piston. The valve
is installed in the No.2 nacelle (wheel well
controls the pressure to the isolation valve
mid-right sidewall).
pilot pressure line and actuates the reservoir
empty switch.
No.1 and 2 Hydraulic System
Reservoir Components
1. Reservoir Empty Switch
The normally open switch closes when the
fluid level inside the reservoir is empty -
Close Hydraulic FSOV.
2. Differential Piston
The small-area side of the piston is exposed
to system pressure (3000 psi) and transfers
the force to pressurize the reservoir to 55 psi.
3. Relief Valve
The valve opens at 80 psig which ports
fluid to the ecology bottle.
4. 107°C Temperature Switch
The normally open switch closes when the
fluid inside the reservoir is >107°C. This
causes the No.1 or No.2 HYD FLUID HOT
caution lights to illuminate.

29 HYDRAULICS
5. Bleed Port
Provides manual bleed capabilities.
6. Return Port
The port allows hydraulic fluid into the
reservoir.
7. 135°C Temperature Switch
The normally open switch closes when the
fluid inside the reservoir is >135°C - Close
Hydraulic FSOV.
8. Transducer
A pulley rotates a 1000 Ohm potentiometer to
provide an electrical signal to the IFC (IOM)
for the hydraulic system quantity display.

Revision 0.4 FOR TRAINING PURPOSES ONLY 29-13


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Ecology Bottles The No.2 hydraulic system reservoir collects


leakage from the No.2 reservoir bleed/relief valve.
Refer to Figure 29-9. Ecology Bottle.
Each bottle has a fluid capacity of 0.793 US qt
The No.1, No.2 and SPU hydraulic system ecology (750 milliliters).
bottles are installed in their related nacelles.

The No.1 system ecology bottle collects leakage NOTE


from the No.1 hydraulic system reservoir bleed/ A 3/8” hole is drilled through the
relief valve and the balanced relief (priority) valve. intercostal and the ecology bottle lid
to prevent the bottle from collapsing
The SPU ecology bottle collects leakage from due to differential pressure.
the SPU shaft seal.

Inlet Fittings
Removable Lid

Overflow Fitting

Clamp

Clamps
29 HYDRAULICS

Bottle

Figure 29-9.  Ecology Bottle

29-14 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Hydraulic Filter Manifold The filter manifolds contain:


Refer to Figure 29-10. Hydraulic Filter Manifold. •• Filters to remove contaminates from the
pressure, return, case drain, filling and
The No.1 and No.2 hydraulic system filter ground power fluid circuits
manifolds are installed in their related nacelle
•• Check valves, switches and transducers
wheel wells (mid-right sidewall).
for system monitoring
•• Differential Pressure Indicators (DPI)
that “pop out” when a differential
pressure across the filter exceeds 70 PSI.

NOTE
No.1 Manifold shown,
No.2 Manifold shown.

Return Filter DPI

29 HYDRAULICS
Pressure Filter DPI

Case Drain Filter DPI

Case Drain Filter

Return Filter

Pressure Filter

Figure 29-10.  Hydraulic Filter Manifold

FOR TRAINING PURPOSES ONLY 29-15


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Pressure Filter Return Filter


Refer to Figure 29-11. Pressure Filter (No.1 One Bypass return filter is installed in each
and No.2 Hydraulic Systems). filter manifold. The filter removes 100% of all
contamination particles larger than 5 microns.
One Non-Bypass disposable pressure filter
is installed in each filter manifold element. It consists of a filter element with a bowl, a
The filter removes 100% of all contamination differential pressure indicator, an automatic
particles larger than 5 microns. shut-off device, and a bypass relief valve.

It consists of a filter element with a bowl, a


differential pressure indicator, and an automatic
shut-off device.

NOTE
4 LHS - No.1 Hydraulic
System shown,
29 HYDRAULICS

RHS - No.2 Hydraulic


System opposite.
3

LEGEND
2 1. Filter Manifold
2. Filter Bowl
3. Filter Element, pressure
4. Locking Lever

Figure 29-11.  Pressure Filter (No.1 and No.2 Hydraulic Systems)

29-16 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Case Filter (Pre Mod SB)


Refer to Figure 29-12. Case Filter Pre Mod SB
(No.2 Hydraulic Systems).

One Bypass disposable case-drain filter installed


in each filter manifold removes 100% of all
contamination particles larger than 15 microns.

It is made up of a filter element and bowl, a


differential pressure indicator, an automatic
shut-off device, and a bypass relief valve.

29 HYDRAULICS
FWD

LEGEND
1. Filter Manifold
2. Locking Lever
4
3. Filter Element, Case Drain
4. Filter Bowl.

Figure 29-12.  Case Filter Pre Mod SB (No.2 Hydraulic Systems)

FOR TRAINING PURPOSES ONLY 29-17


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Case Filter (Post Mod SB)


Refer to Figure 29-13. Case Filter Post Mod SB
(No.2 Hydraulic Systems).

A second case drain filter has been added for


the PTU. This modification is designed to
improve reliability of system No.2 EDP by
separating EDP and PTU case drain lines.

The second filter reduces back pressure,


increases cooling flow and provides independent
filtering of the pump case drain lines.
29 HYDRAULICS

Figure 29-13.  Case Filter Post Mod SB (No.2 Hydraulic Systems)

29-18 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

No.1 Hydraulic System Standby An internal temperature switch monitors


the motor windings. See Figure 29-29 No.1
Power Unit (SPU) Hydraulic System Electrical Schematic - SPU
Refer to Figure 29-14. Standby Power Unit. Windings Hot in this chapter.

The SPU installed in the No.1 nacelle (upper- The SPU is commanded on for normal takeoff
mid wheel well) provides a backup hydraulic and landing configurations. It can also be
source for the No.1 system. selected on by the crew.

The SPU control power is from (right) main


bus (CB Q4) STBY HYD PUMP No.1. The
SPU motor power 115V AC from the right
contactor box 60 A circuit breaker (CB 18).

AC Motor

Case Drain Port

AP1VC-011 Pump

29 HYDRAULICS
Discharge
Port

Mounting

Electrical
Suction
Connector Seal Drain Port
(Bottom)

Figure 29-14.  Standby Power Unit

FOR TRAINING PURPOSES ONLY 29-19


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Heat Exchanger Cut the inlet and return hydraulic tubes of the
heat exchanger at the swage attachment.
Refer to Figure 29-15. Heat Exchanger.

The No.1 and No.2 hydraulic systems have heat NOTE


exchangers located in the fuel tank to cool the It may be necessary to remove
hydraulic fluid. the sealant from the heat
exchanger flange.
REMOVAL/INSTALLATION OF
THE HYDRAULIC FLUID TO NOTE
FUEL HEAT EXCHANGER Make sure that the surfaces are
The following is an abbreviated description of clean with no corrosion, paint,
the maintenance practice and is intended for grease or preservation fluids.
training purposes only. For a more detailed
description of the practice, refer to the task in
the Bombardier AMM PSM 1-84-2.
29 HYDRAULICS

FWD

Figure 29-15.  Heat Exchanger

29-20 FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Heat Exchanger Bypass Valve


Refer to Figure 29-16. Heat Exchanger Bypass
Valve.

Heat exchanger bypass valves, installed


between the heat exchanger inlet and outlet
lines of the No.1 and No.2 systems, control
the flow of hydraulic case drain fluid from the
pumps to the heat exchangers.The valve starts
to open at 35°C. It is fully open at 52°C. The
valve relieves at pressure greater than 85 psid.

NOTE
Left nacelle shown,
FWD Right nacelle similar.

INB
D
Return
Hydraulic Tube
FWD

Heat Exchanger

29 HYDRAULICS
Bypass Valve

Hydraulic
Supply Outlet Tube
OUT
BD Hydraulic Tube Hydraulic
Inlet Tube

FWD

MID NACELLE

Figure 29-16.  Heat Exchanger Bypass Valve

FOR TRAINING PURPOSES ONLY 29-21


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

NOTE
Left side shown,
right side similar.

Hydraulic Inlet
Priority Valve

DOWN
Drain Tube

FWD
TOP VIEW
29 HYDRAULICS

Figure 29-17.  No.1 Hydraulic System Balanced Relief Valve

29-22 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

No.1 Hydraulic System Balanced NOTES


Relief Valve
Refer to Figure 29-17. No.1 Hydraulic System
Balanced Relief Valve.

The No.1 hydraulic system balanced relief


valve is located in the rear left wing-to-fuselage
fairing. If No.1 hydraulic system pressure drops
to less than 2100 psi, then the valve removes
hydraulic power to the flaps and PTU.

The valve is spring-loaded to the closed position.

29 HYDRAULICS

FOR TRAINING PURPOSES ONLY 29-23


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

FWD

TOP VIEW

Hydraulic No.1 Hydraulic


Case-Drain Return

No.2 Hydraulic
Pressure
29 HYDRAULICS

No.2 Hydraulic
Pressure

FWD

Drain Tube
No.2 Hydraulic
Suction

Figure 29-18.  Power Transfer Unit (PTU)

29-24 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Power Transfer Unit (PTU)


Refer to:
•• Figure 29-18. Power Transfer Unit
(PTU).

•• Figure 29-19. Power Transfer Unit


(PTU).

The PTU is a fixed displacement component


installed in the fuselage-to-wing fairing (rear-
right). It supplies backup hydraulic pressure to
the No.2 hydraulic system.

Hydraulic No.1 system pressure drives the


motor-side and the pressure pumps No.2
hydraulic system fluid.

29 HYDRAULICS

Figure 29-19.  Power Transfer Unit (PTU)

FOR TRAINING PURPOSES ONLY 29-25


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

PTU Select
Valve Outlet
Hydraulic Line
FWD

Pressure Electrical
Hydraulic Line Return Output
Hydraulic Line

FWD
NOTE
Left side shown,
right side similar.

TOP VIEW
29 HYDRAULICS

Figure 29-20.  PTU Select Valve

29-26 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

PTU Select Valve


GPWS
Refer to Figure 29-20. PTU Select Valve. LANDING
The PTU select valve is installed in the wing- FLAP
to-fuselage fairing (rear left). The valve controls
the flow of hydraulic pressure to the PTU motor.

CONTROLS AND INDICATIONS


Hydraulic Control Panel/Switch
HYDRAULIC CONTROL
Refer to Figure 29-21. Standby Hydraulic
Pressure Switchlight.
STBY HYD PTU HYD #3
PRESS CNTRL ISOL VLV
The switches that follow are alternate action
switches.

Standby Hydraulic Pressure


Switchlight (Green)
•• Energizes SPU on manually
•• The ON (green) segment illuminates
when the switch is manually selected.
Figure 29-21.  Standby Hydraulic Pressure
Switchlight

29 HYDRAULICS

Revision 0.4 FOR TRAINING PURPOSES ONLY 29-27


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

GPWS
LANDING
FLAP

HYDRAULIC CONTROL

STBY HYD PTU HYD #3


PRESS CNTRL ISOL VLV

FAIL
29 HYDRAULICS

Figure 29-22.  Power Transfer Unit Figure 29-23.  Ground Service Connections -
Switchlight System Pressure Transducer

29-28 FOR TRAINING PURPOSES ONLY Revision 0.4


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Power Transfer Unit Switchlight NOTES


Refer to:
•• Figure 29-22. Power Transfer Unit
Switchlight.
•• F i g u r e 2 9 - 2 3 . G r o u n d S e r v i c e
Connections - System Pressure
Transducer.

•• The ON (White) segment illuminates


when the switch is manually selected on.
•• T h e F A I L ( a m b e r ) s e g m e n t w i l l
illuminate and latch on whenever
the PTU has failed to pressurize five
seconds after being commanded on
(manual or automatic), or failed during
operation. It can only be cancelled /
reset by cycling electrical power.
•• The PTU CNTRL switch (/////) segment
illuminates when the PTU is pressurized.

NOTE
ALL OF THE ABOVE ARE
DIMMABLE, AND WILL TEST
DURING THE ADVISORY
LIGHT TEST.

29 HYDRAULICS

FOR TRAINING PURPOSES ONLY 29-29


29-30 29 HYDRAULICS

LEGEND
Hydraulic pressure line
Hydraulic return line

THERMAL BYPASS Hydraulic suction line


VALVE Case drain
35-52°C OIL/FUEL HEAT System Low Pressure
(85 PSID) EXCHANGER

DASH 8 Q400
FILTER MANIFOLD
PRESSURE
PILOT PRESSURE SWITCHES
PRESS LINE
15 MICRON
2400 SWITCH
FOR TRAINING PURPOSES ONLY

1800 PSI

PRESS 5 MICRON

MAINTENANCE TRAINING MANUAL


TX PRIORITY ISO-
PRESS TX Pr VALVE LATION
FIREWALL (2100 PSI) VALVE
SHUTOFF PRESSURE
VALVE RELIEF VALVE TEMP
GRND PRESSURE (3600 PSI)
CONNECTION SWITCHES
SPU P NORMAL
BRAKES &
5 MICRON FLAPS INBD FLT
ECOLOGY FILL SPOILERS
BOTTLE PTU
EMPTY
RESERVOIR SELECTOR
SWITCH
VALVE LOWER
RUDDER PCU
LEVEL SENSING
QTY. PTU % L/R OUTBD
VALVE
GAUGE & ELEVATOR
QUICK RELIEF / BLEED / XDUCER PCUs
DISCONNECT SAMPLE VALVE M P
ECOLOGY
BOTTLE
GROUND SUCTION
CONNECTION

Figure 29-24.  No.1 Hydraulic System - Firewall Shut-Off Valve (FSOV) CLOSED Signal
DASH 8 Q400 MAINTENANCE TRAINING MANUAL

OPERATION NOTES
No.1 System Operation
Refer to:
•• Figure 29-24. No.1 Hydraulic System
- Firewall Shut-Off Valve (FSOV)
CLOSED Signal.
•• Figure 29-25. No.1 Hydraulic System
- Firewall Shut-Off Valve (FSOV)
CLOSED.
Any of the following three condition signals
will provide a ground to energize relay K2,
removing power from the valve OPEN contact,
and applying the power to the CLOSED contact:

•• Pulling the PULL FUEL/HYD handle


•• The 107ºC temperature switch and the
135ºC temperature switch are closed
•• The hydraulic reservoir quantity empty
switch is closed.
The 107ºC temperature switch provides a ground to
pin 29 on the CAWP, causing the NO.1 HYD FLUID
HOT caution light to illuminate. The switch also
provides a ground to the 135ºC temperature switch.

Firewall Shut-off Valves (CLOSED)


Refer to Figure 29-26. Three-Position Level
Sensing Valve.

29 HYDRAULICS
The reservoir includes a three-position level
sensing valve operated by the low pressure
portion of the differential piston.
During normal operation, the isolation valve is
held open through the pilot pressure line. If the
fluid volume falls below a pre-set level, then the
piston makes contact with the level sensing valve,
positioning it to the mid-position. This closes the pilot
pressure line, thus removing pressure to the isolation
valve pilot port. The valve spring-loads close.
If the fluid volume in the reservoir continues to
fall, the level sensing valve contacts the empty
switch. The FSOV will be commanded to close.
This is the normal position when operating
from a hydraulic ground cart.

FOR TRAINING PURPOSES ONLY 29-31


29-32 29 HYDRAULICS

NACELLE No. 2
(AFT FIREWALL)

B C D
2911-J/P11
B C
B B
A
107°C

HYDRAULIC SYSTEM #2
RESERVOIR

DASH 8 Q400
C TEMPERATURE SWITCH
(225 DEG. F)
FUSELAGE LH.

2911-J/P13
9811-
B P/J357 RH. WING
C
A F-
135°C 9811- 2911- EDP2 2911-
B3 J/P357 P/J22 (RIGHT ENG J/P22
HYDRAULIC SYSTEM #2
B2 C- G FIREWALL C VALVE OPEN
RESERVOIR 26-21-00
B1 D- H SHUT OFF E VALVE CLOSED
FOR TRAINING PURPOSES ONLY

TEMPERATURE SWITCH
SEE D VALVE)
(275 DEG. F)
A3 E- A A
SHEET 2 A2
D 'C'
A1
CR1 NACELLE No. 2
2911-J/P18
(AFT FIREWALL)
A G- X1

MAINTENANCE TRAINING MANUAL


D B
C B- X2 LEGEND
A- 2911-K1 Hydraulic Pressure Line
(G1) INTLET M Firewall Shutoff Valve
HYD SOV HYDRAULIC SYSTEM #2
ENG 2 RESERVOIR RELAY PANEL
5A QUANTITY SWITCH (O/H CONSOLE) Pressure Relief valve
(O/H CONSOLE)

ENG #2 PULL 3312-


+28 VDC NACELLE No. 1 FUEL OFF P/J3
(F1)
BATT BUS HYD SOV (AFT FIREWALL) HANDLE SW. 47 #2 HYD.
ENG 1 FLUID HOT
5A
2911-J/P10 ENG #1 PULL 29 #1 HYD.
M A
C FUEL OFF FLUID HOT
B B HANDLE SW.
RIGHT DC CBP A CAUTION AND
24-61-00 107°C FIRE WARNING PANEL
PROTECTION PANEL 31-51-00
HYDRAULIC SYSTEM #1 26-00-00
RESERVOIR
NOTES: TEMPERATURE SWITCH FUSELAGE LH.
K1/K2 ENERGIZED = (225 DEG. F)
FIREWALL SO VALVE
CLOSED IF: 9811-
P/J353 OUTLET
1. HYD SYS No. 1 OR No. 2 TEMP > 275° 2911-J/P12 G-

C A K- LH. WING
OR
B
2. HYD SYS No. 1 OR No. 2 EMPTY 135°C
9811- 2911- EDP1 2911-
HYDRAULIC SYSTEM #1 B3 J/P353 CLOSED P/J21 (LEFT ENG J/P21
OR
RESERVOIR B2 N- G FIREWALL C VALVE OPEN
26-21-00
TEMPERATURE SWITCH B1 P- H SHUT OFF E VALVE CLOSED
3. ENG No. 1 OR No. 2 PULL
(275 DEG. F) D VALVE)
FUEL OFF HANDLE : OFF
A3 M- A A
A2 OPEN
A1
2911-J/P17 NACELLE No. 1
A H- X1 (AFT FIREWALL)
D B
C F- X2
(SEE SHT 3) 2911-K2
HYDRAULIC SYSTEM #1
RESERVOIR
QUANTITY SWITCH RELAY PANEL
SHUT-OFF VALVE CIRCUITS LEFT/RIGHT

Figure 29-25.  No.1 Hydraulic System - Firewall Shut-Off Valve (FSOV) CLOSED
# 1 HYD
FLUID HOT
T225 TEMPERATURE RESERVOIR
SWITCH DIFFERENTIAL
PISTON

DASH 8 Q400
GROUND CART
T275 TEMPERATURE OPERATION
SWITCH
FOR TRAINING PURPOSES ONLY

ISOLATION
SUPPLY
TO PUMP

MAINTENANCE TRAINING MANUAL


SYSTEM
PRESSURE TO ISOLATION
VALVE PILOT
PORT "C"
AND

NORMAL
OPERATION

RESERVOIR EMPTY
LEVEL SENSING SWITCH

FIREWALL
OR SHUTOFF VALVE

fsb21a01a.cgm PULL FUEL/HYD


OFF
29-33

Figure 29-26.  Three-Position Level Sensing Valve

29 HYDRAULICS
29-34 29 HYDRAULICS

DASH 8 Q400
38 ON 38

ADVISORY LIGHTS
CONTROL UNIT (ACU)

STBY HYD (CO-PILOT INSTRUMENT PANEL


(Q4) PUMP #1 RH SIDE)
+28 VDC
FOR TRAINING PURPOSES ONLY

RIGHT MAIN 5A

RIGHT DC CBP ON

MAINTENANCE TRAINING MANUAL


CB18
K B G G C
ØA
L G B E B 50 #1 STBY HYD
F NC D PUMP HOT
NC A G G D NC ØB
C C 3Ø
CAUTION AND WARNING
POWER IN
PANEL
A2
ØC
H A3
A A
A1 P
41 60A
B2
STANDBY POWER
A- B3
2421-K7 UNIT (SPU)
B1 R 16

STBY HYD PRESS RIGHT AC CONTACTOR BOX 1-K2


1-K4

HYDRAULIC CONTROL PANEL

28VDC
28VDC

OIL PX1
WOW
5

PARK BRAKE
LEVER 3-K3
(LH THROTTLE QUADRANT)
E11 B2
B1 E12 C

E9 X1
HYDRAULIC SYSTEM #1
H9 X2 RESERVOIR
QUANTITY SWITCH

FLAPS

Figure 29-27.  SPU Operation - Manual ON


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

SPU Operation SPU Operation (Automatic)


The SPU will operate: Refer to:

•• Manually if selected by “STBY HYD •• Figure 29-27. SPU Operation - Manual


PRESS” switchlight ON.
•• Automatically if the flaps are set > •• F i g u r e 2 9 - 2 8 . S P U O p e r a t i o n -
0, parking brake not set and the No.1 Automatic - Park Brake Off - Flaps
reservoir is not empty Greater than 0.
•• Automatically if the engine No.1 oil •• F i g u r e 2 9 - 2 9 . S P U O p e r a t i o n -
pressure is low and the aircraft is Automatic W Off W - No.1 ENG LOW
WOFFW. OIL PX.

The SPU operates automatically if flaps are


SPU Operation (Manual) greater than 0° and the parking brake is selected
Refer to Figure 29-27. SPU Operation - Manual OFF and 115VAC power is available and No.1
ON. hydraulic reservoir is not emply.

The SPU system operates manually if selected Park brake OFF supplies power from pin 5 to
on with the switchlight and if 115 VAC power pin E9 on relay 3-K-3.
is available.
Flap > 0ºC provides ground to energize relay 3-K3.
Power from the right 28 VDC Main Bus (CB
Q4) to: Relay 3-K3 energized:

•• Pin K on Hydraulic Control Panel •• Contacts B2-B1 provides ground for


relay K7 supplying 115 VAC to energize
•• Pin 41 on right AC contactor box to the SPU (Reservoir not empty).
relay K-7.
Pushing the STBY HYD PRESS switchlight:
•• Provides a ground through the ACU to
cause the switchlight ON indication to
illuminate

29 HYDRAULICS
•• Provides a ground to energize relay
K-7 that will close the three contacts
supplying 115 VAC to energize the SPU.

FOR TRAINING PURPOSES ONLY 29-35


29-36 29 HYDRAULICS

DASH 8 Q400
38 STBY ON 38
HYD
PRESS

ADVISORY LIGHTS
CONTROL UNIT (ACU)

STBY HYD
(Q4) PUMP #1
+28 VDC
FOR TRAINING PURPOSES ONLY

RIGHT MAIN 5A

RIGHT DC CBP ON

MAINTENANCE TRAINING MANUAL


CB18
K B G G C
ØA
L G B E B 50 #1 STBY HYD
F NC D PUMP HOT
NC A G G D NC ØB
C C 3Ø
CAUTION AND WARNING
POWER IN
PANEL
A2
ØC
H A3
A A
A1 P
41 60A
B2
STANDBY POWER
A- B3
2421-K7 UNIT (SPU)
B1 R 16

1-K2
STBY HYD PRESS RIGHT AC CONTACTOR BOX 1-K4
2921-S102

HYDRAULIC CONTROL PANEL

28VDC
28VDC

OIL PX1
WOW
5

PARK BRAKE
LEVER 3-K3
(LH THROTTLE QUADRANT)
E11 B2
B1 E12 C

E9 X1
HYDRAULIC SYSTEM #1
H9 X2 RESERVOIR
QUANTITY SWITCH

FLAPS

Figure 29-28.  SPU Operation - Automatic - Park Brake Off - Flaps Greater than 0
DASH 8 Q400
STBY
38 HYD ON 38
PRESS

ADVISORY LIGHTS
CONTROL UNIT (ACU)

STBY HYD (CO-PILOT INSTRUMENT PANEL


(Q4) PUMP #1 RH SIDE)
+28 VDC
FOR TRAINING PURPOSES ONLY

RIGHT MAIN 5A

RIGHT DC CBP ON

MAINTENANCE TRAINING MANUAL


CB18
K B G G C
ØA
L G B E B 50 #1 STBY HYD
F NC D PUMP HOT
NC A G G D NC ØB
C C 3Ø
CAUTION AND WARNING
POWER IN
PANEL
A2
ØC
H A3
A A
A1 P
41 60A
B2
STANDBY POWER
A- B3
2421-K7 UNIT (SPU)
B1 R 16

STBY HYD PRESS RIGHT AC CONTACTOR BOX 1-K2


1-K4

HYDRAULIC CONTROL PANEL

28VDC
28VDC

OIL PX1
WOW
5

PARK BRAKE
LEVER 3-K3
(LH THROTTLE QUADRANT)
E11 B2
B1 E12 C

E9 X1
HYDRAULIC SYSTEM #1
H9 X2 RESERVOIR
QUANTITY SWITCH

FLAPS
29-37

Figure 29-29.  SPU Operation - Automatic W Off W - No.1 ENG LOW OIL PX

29 HYDRAULICS
29-38 29 HYDRAULICS

DASH 8 Q400
#1 STBY HYD
FOR TRAINING PURPOSES ONLY

B 50 PUMP HOT
J/P25

MAINTENANCE TRAINING MANUAL


E

115 VAC CAUTION AND


C WARNING PANEL
3 Phase

STANDBY POWER UNIT

Figure 29-30.  No.1 Hydraulic System Electrical Schematic - SPU Windings Hot
DASH 8 Q400 MAINTENANCE TRAINING MANUAL

SPU Operation (Motor Hot) NOTES


Refer to Figure 29-30. No.1 Hydraulic System
Electrical Schematic - SPU Windings Hot.

Internal temperature switches monitor the


motor windings. A closed switch provides a
ground to pin 50 on the CAWP, causing the #1
STBY HYD PUMP HOT light to illuminate.
This does not cause the pump to shut-off.

WARNING

BE VERY CAREFUL WHEN


YOU APPLY AC ELECTRICAL
POWER TO THE AIRCRAFT
WHILE IT IS ON JACKS OR
IN A WEIGHT-OFF-WHEELS
CONDITION (FAR TARGETS). IF
YOU DO THIS, THE STANDBY
POWER UNIT (SPU) WILL
START AUTOMATICALLY.
THIS CAN CAUSE INJURY TO
PERSONS AND DAMAGE TO
THE AIRCRAFT.

BE VERY CAREFUL BECAUSE


THE STANDBY POWER
UNIT (SPU) WILL START
AUTOMATICALLY IF YOU
HAVE THESE CONDITIONS
AT THE SAME TIME:

29 HYDRAULICS
°° YOU APPLY EXTERNAL
AC ELECTRICAL POWER
TO THE AIRCRAFT
°° THE PARKING BRAKE IS
NOT ON
°° THE FLAPS ARE NOT AT
ZERO DEGREES.

WARNING

IF YOU ARE NOT CAREFUL,


YOU CAN CAUSE INJURY TO
PERSONS AND DAMAGE TO
THE EQUIPMENT.

FOR TRAINING PURPOSES ONLY 29-39


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Suction

Relief Valve

Pressure In

Case
Drain

Motor
Idle
Circuit
29 HYDRAULICS

Pump

Pressure Out

Return

Figure 29-31.  PTU Hydraulic System Schematic

29-40 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

No.2 Hydraulic System Operation NOTES


The PTU selector valve provides the control by
starting and stopping the flow of pressurized
hydraulic fluid from the No.1 hydraulic system
to the PTU motor.

The PTU pump takes fluid from the reservoir


through a check valve and the return / suction
line to the inlet of the pump. The PTU has a
bypass orifice to maintain a steady rotation
under no flow demands.

Refer to Figure 29-31. PTU Hydraulic


System Schematic.

This bypass flow is ported through the case


drain circuit to the system heat exchanger.
This action offsets the additional heat created
by the PTU operation. The PTU displacement
ratio is balanced (flow / pressure) to achieve
delivery pressure similar to the EDP
throughout the required range. Output flow
rate is dependant upon input pressure and
flow. (i.e. EDP or SPU).

PTU Operation
Refer to Figure 29-31. PTU Hydraulic System
Schematic.
The PTU system has three parts:
•• Selector valve
•• Motor

29 HYDRAULICS
•• Pump.

The PTU operates:


•• Manually if selected on with the
switchlight
•• Automatically if:
°° Parking Brake OFF and
°° Flaps > 0° and
°° No.2 hydraulic reservoir NOT
empty and
°° N o . 1 s y s t e m p r e s s u r e i s
> 2400 psi.

FOR TRAINING PURPOSES ONLY 29-41


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

HYD PWR XFR

5
R ESS BUS

3313-
2921-
P100 P100 P2 P1
ADVISORY
PTU LIGHTS
SELECT CONTROL
SWITCH UNIT
C

37 D&T 37
ON FAIL
E F
39 D&T 39

D 26 D&T 26

J
G

M
N

2921-K5
N-
PTU
M- FAIL
RELAY

Z- D3
D2
Y- 2921-
D1
P23
ON
C3 A
C2 PTU
SELECTOR
C1 VALVE

B3 B
B2

B1
2921-
A3
P4 P4
A2
PTU
PRESSURE A1
SWITCH X1 Y1
C
B X2 Y2
A 5 SEC T/D ON
OPERATE K5
F 3241-
E
P12
PARK
D BRAKE
HIGH 4

SPU ENABLE ON

B3
RUN SPU E11 B2
HYD #1
GND OUT B1
E12 NOT EMPTY SYS #3 DCMP (K10-X1)
GND IN
A3
A2
E14
A1
E15 2752-
E9
X1 P2
X2 FLAP
H9
LEVER
(K4) 3-K3

2931- N
2921-K13 P2 P2
EDP #2
PRESSURE
PTU SWITCH >0 DEG
ENABLE
RELAY C
B3 B
B2 A

B1 9811-RJB3
HIGH
P1B P1B
A3 WOW
A2 RELAY
9811-RJB3
P1A P1A
A1 MAIN OIL 22
PRESS #2 19
X1
16
D6
X2 D5 ON GND
(K1) 1-K4

HIGH
(K3) 1-K3
29 HYDRAULICS

SYS #3 ISOL VALVE


2921-K11
SYS #2 QTY
STATUS
RELAY
D3
D2

D1

2921-K12
C3
C2 EDP #1
PRESSURE
C1 STATUS

B3 D3
TO #2 FIREWALL SHUTOFF
B2 D2

B1 D1
2921-
P18 P18 A3 C3
SYSTEM #2 A2 C2
QUANTITY
SWITCH A1 C1
C X1
B B3
B2
A X2
B1
EMPTY
A3
A2
2921-
A1
P1 P1
EDP #1
PRESSURE X1
SWITCH
C X2
B
A

HIGH

PTU SELECTED ON

Figure 29-32.  No.2 Hydraulic System Electrical Schematic - PTU Manual Operation

29-42 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

PTU Operation with Manual WARNING


Selection
Refer to Figure 29-32. No.2 Hydraulic System YOU MUST INSTALL THE
Electrical Schematic - PTU Manual Operation. LOCKPINS ON THE MAIN
LANDING GEAR. MAKE
Power is supplied to the PTU SELECT SURE YOU ENGAGE THE
SWITCH from the R ESS Bus. NOSE GEAR LOCK. IF
YOU DO NOT DO THIS,
This power is also supplied to the PTU THE LANDING GEAR CAN
SELECTOR VALVE. ACCIDENTALLY RETRACT.
THIS CAN CAUSE INJURIES
When the PTU SELECT SWITCH is selected TO PERSONS AND DAMAGE
ON, a ground is supplied to the ON light TO THE EQUIPMENT.
of the PTU SELECT SWITCH through the
ADVISORY LIGHTS CONTROL UNIT.

A ground is supplied through the PTU


PRESSURE SWITCH, through the ADVISORY
LIGHTS CONTROL UNIT to the SELECT
SWITCH to bring on the green bar.

A ground is supplied through the EDP #1


PRESSURE STATUS de-energized relay
K12 to SYS #2 QTY STATUS de-energized
RELAY K11, through the SELECT SWITCH,
through the PTU FAIL RELAY K5 to the PTU
SELECTOR VALVE.

The PTU comes ON.

WARNING

29 HYDRAULICS
INSTALL THE DOOR
LOCKPINS. IF YOU DO NOT
DO THIS, YOU CAN CAUSE
INJURIES TO PERSONS AND
DAMAGE TO THE EQUIPMENT.

FOR TRAINING PURPOSES ONLY 29-43


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

HYD PWR XFR

5
R ESS BUS

3313-
2921-
P100 P100 P2 P1
ADVISORY
PTU LIGHTS
SELECT CONTROL
SWITCH UNIT
C

37 D&T 37
ON FAIL
E F
39 D&T 39

D 26 D&T 26

J
G

M
N

2921-K5
N-
PTU
M- FAIL
RELAY

Z- D3
D2
Y- 2921-
D1
P23
ON
C3 A
C2 PTU
SELECTOR
C1 VALVE

B3 B
B2

B1
2921-
A3
P4 P4
A2
PTU
PRESSURE A1
SWITCH X1 Y1
C
B X2 Y2
A 5 SEC T/D ON
OPERATE K5
F 3241-
E
P12
PARK
D BRAKE
HIGH 4

SPU ENABLE ON

B3
RUN SPU E11 B2
HYD #1
GND OUT B1
E12 NOT EMPTY SYS #3 DCMP (K10-X1)
GND IN
A3
A2
E14
A1
E15 2752-
E9
X1 P2
X2 FLAP
H9
LEVER
(K4) 3-K3

2931- N
2921-K13 P2 EDP #2 P2
PRESSURE
PTU SWITCH >0 DEG
ENABLE
RELAY C
B3 B
B2 A

B1 9811-RJB3
HIGH
P1B P1B
A3 WOW
A2 RELAY
9811-RJB3
P1A P1A
A1 MAIN OIL 22
PRESS #2 19
X1
16
D6
X2 D5 ON GND
(K1) 1-K4

HIGH
29 HYDRAULICS

(K3) 1-K3
SYS #3 ISOL VALVE
2921-K11
SYS #2 QTY
STATUS
RELAY
D3
D2

D1

2921-K12
C3
C2 EDP #1
PRESSURE
C1 STATUS

B3 D3
TO #2 FIREWALL SHUTOFF
B2 D2

B1 D1
2921-
P18 P18 A3 C3
SYSTEM #2 A2 C2
QUANTITY
SWITCH A1 C1
C X1
B B3
B2
A X2
B1
EMPTY
A3
A2
2921-
A1
P1 P1
EDP #1
PRESSURE X1
SWITCH
C X2
B
A

HIGH

AUTOMATIC OPERATION

Figure 29-33.  PTU Automatic Operation

29-44 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

PTU Automatic Operation NOTES


Refer to Figure 29-33. PTU Automatic
Operation.

With the PARK BRAKE selected OFF ESS


power from the ESS BUS is supplied through
the de-energized PTU FAIL RELAY K5 to
the PTU ENABLE RELAY K13, the ground
for K13 is through the de-energized EDP #1
PRESSURE STATUS RELAY K12 and the
flap lever in the 0 degree position.

The PTU SELECTOR VALVE receives its


ground through the de-energized PTU FAIL
RELAY K5, the energized PTU ENABLE
RELAY K13, and the de-energized SYS #2
QTY STATUS RELAY K11 and EDP #1
PRESSURE STATUS RELAY K12.

The PTU comes ON.

The green bar has power from the R ESS


Bus and finds a ground through ADVISORY
LIGHTS CONTROL UNIT and the PTU
PRESSURE SWITCH in high.

29 HYDRAULICS

FOR TRAINING PURPOSES ONLY 29-45


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

HYD PWR XFR

5
R ESS BUS

3313-
2921-
P100 P100 P2 P1
ADVISORY
PTU LIGHTS
SELECT CONTROL
SWITCH UNIT
C

37 D&T 37
ON FAIL
E F
39 D&T 39

D 26 D&T 26

J
G

M
N

2921-K5
N-
PTU
M- FAIL
RELAY

Z- D3
D2
Y- 2921-
D1
P23
ON
C3 A
C2 PTU
SELECTOR
C1 VALVE

B3 B
B2

B1
2921-
A3
P4 P4
A2
PTU
PRESSURE A1
SWITCH X1 Y1
C
B X2 Y2
A 5 SEC T/D ON
OPERATE K5
F 3241-
E
P12
PARK
D BRAKE
HIGH 4

SPU ENABLE ON

B3
RUN SPU E11 B2
HYD #1
GND OUT B1
E12 NOT EMPTY SYS #3 DCMP (K10-X1)
GND IN
A3
A2
E14
A1
E15 2752-
E9
X1 P2
X2 FLAP
H9
LEVER
(K4) 3-K3

2931- N
2921-K13 P2 P2
EDP #2
PRESSURE
PTU SWITCH >0 DEG
ENABLE
RELAY C
B3 B
B2 A

B1 9811-RJB3
HIGH
P1B P1B
A3 WOW
A2 RELAY
9811-RJB3
P1A P1A
A1 MAIN OIL 22
PRESS #2 19
X1
16
D6
X2 D5 ON GND
(K1) 1-K4

HIGH
(K3) 1-K3
29 HYDRAULICS

SYS #3 ISOL VALVE


2921-K11
SYS #2 QTY
STATUS
RELAY
D3
D2

D1

2921-K12
C3
C2 EDP #1
PRESSURE
C1 STATUS

B3 D3
TO #2 FIREWALL SHUTOFF
B2 D2

B1 D1
2921-
P18 P18 A3 C3
SYSTEM #2 A2 C2
QUANTITY
SWITCH A1 C1
C X1
B B3
B2
A X2
B1
EMPTY
A3
A2
2921-
A1
P1 P1
EDP #1
PRESSURE X1
SWITCH
C X2
B
A

HIGH

#2 ENGINE FAIL IN FLIGHT

Figure 29-34.  No.2 Engine Fail In Flight

29-46 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

PTU Operation for No.2 Engine NOTES


Failure in Flight and/or #2 EDP
Failure in Flight
Refer to Figure 29-34. No.2 Engine Fail In
Flight.

The power supply remains the same as


previously described, but the ground is different.

The ground for the PTU ENABLE RELAY


K13 is through the MAIN OIL PRESS #2
SWITCH in low, or the EDP #2 PRESSURE
SWITCH in low and then through the WOW
RELAY to ground.

29 HYDRAULICS

FOR TRAINING PURPOSES ONLY 29-47


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

HYD PWR XFR

5
R ESS BUS

3313-
2921-
P100 P100 P2 P1
ADVISORY
PTU LIGHTS
SELECT CONTROL
SWITCH UNIT
C

37 D&T 37
ON FAIL
E F
39 D&T 39

D 26 D&T 26

J
G

M
N

2921-K5
N-
PTU
M- FAIL
RELAY

Z- D3
D2
Y- 2921-
D1
P23
ON
C3 A
C2 PTU
SELECTOR
C1 VALVE

B3 B
B2

B1
2921-
A3
P4 P4
A2
PTU
PRESSURE A1
SWITCH X1 Y1
C
B X2 Y2
A 5 SEC T/D ON
OPERATE K5
F 3241-
E
P12
PARK
D BRAKE
HIGH 4

SPU ENABLE ON

B3
RUN SPU E11 B2
HYD #1
GND OUT B1
E12 NOT EMPTY SYS #3 DCMP (K10-X1)
GND IN
A3
A2
E14
A1
E15 2752-
E9
X1 P2
X2 FLAP
H9
LEVER
(K4) 3-K3

2931- N
2921-K13 P2 EDP #2 P2
PRESSURE
PTU SWITCH >0 DEG
ENABLE
RELAY C
B3 B
B2 A

B1 9811-RJB3
HIGH
P1B P1B
A3 WOW
A2 RELAY
9811-RJB3
P1A P1A
A1 MAIN OIL 22
PRESS #2 19
X1
16
D6
X2 D5 ON GND
(K1) 1-K4

HIGH
(K3) 1-K3
SYS #3 ISOL VALVE
29 HYDRAULICS

2921-K11
SYS #2 QTY
STATUS
RELAY
D3
D2

D1

2921-K12
C3
C2 EDP #1
PRESSURE
C1 STATUS

B3 D3
TO #2 FIREWALL SHUTOFF
B2 D2

B1 D1
2921-
P18 P18 A3 C3
SYSTEM #2 A2 C2
QUANTITY
SWITCH A1 C1
C X1
B B3
B2
A X2
B1
EMPTY
A3
A2
2921-
A1
P1 P1
EDP #1
PRESSURE X1
SWITCH
C X2
B
A

HIGH

PTU AIRBORNE OPERATION FAIL

Figure 29-35.  PTU Failure

29-48 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

PTU Failure NOTES


Refer to Figure 29-35. PTU Failure.

Power to the PTU FAIL RELAY K5 is through


the PARK BRAKE switch when the park brake
is selected OFF.

In normal operation of the PTU there is no


ground for the K5 relay because of the position
of the PTU PRESSURE SWITCH in the high
pressure mode.

If the pressure from the PTU fails, the PTU


PRESSURE SWITCH will provide a ground
to the K5 RELAY through the PTU ENABLE
RELAY K13.

After 5 seconds time delay, K5 relay will


energize removing the power from the PTU
SELECTOR VALVE to shutdown the PTU,
and provide a ground for the FAIL indication
on the PTU SELECT SWITCH.

In flight a ground through the WOW 1-K4 will


keep relay K5 energized following a loss of PTU
pressure, isolating the PTU SELECTOR VALVE.

29 HYDRAULICS

FOR TRAINING PURPOSES ONLY 29-49


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

NO.3 HYDRAULIC SYSTEM


RESERVOIR CAPACITY - RH ELEVATOR
2.5 LITRES

ISOLATION
VALVE

DCMP

DC
MOTOR PUMP
2600-3250 PSI

LH ELEVATOR

ACCUMULATOR

Figure 29-36.  No.3 Hydraulic System Block Diagram

Reservoir

Bootstrap
Accumulator
FWD
29 HYDRAULICS

Manifold Charging
Valve and Gauge

Accumulator

DCMP

Figure 29-37.  No.3 Hydraulic System PreMod

29-50 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

29-12-00 NO.3 MAIN SYSTEM DESCRIPTION


HYDRAULIC SYSTEM Refer to:
•• Figure 29-36. No.3 Hydraulic System
GENERAL Block Diagram.
•• Figure 29-37. No.3 Hydraulic System
CAUTION PreMod.

If WOFFW No. 3 Hydraulic During normal operation, the system is in an active


System operates automatically standby mode with the accumulator isolation valve
when No.1 and / or No.2 closed. In the event of a dual engine failure, when
Hydraulic System pressure is low, both EDPs and the SPU are unavailable, or when
or when both engines oil pressure either system 1 or 2 isolation valve input pressure
indicates low oil pressure. No. switches indicate low pressure, the No.3 hydraulic
3 Hydraulic System can be system will power the inboard PCU’s.
manually engaged by setting the
switch of the isolation valve of The system has the main components that follow:
No. 3 Hydraulic System to OPEN.
•• DCMP
NOTE •• No.3 Hydraulic system reservoir
No. 3 Hydraulic System will be •• Hydraulic accumulators
isolated and automatically switched •• Hydraulic accumulator isolation valve
off when No.1 or No.2 Hydraulic
System is re-pressurized. •• Hydraulic pressure filter manifold
•• Hydraulic pressure filter element
WARNING •• Pressure switches
MAKE SURE THAT PERSONS •• Manifold charging gauge.
AND EQUIPMENT ARE
CLEAR OF THE MOVEMENT
OF THE ELEVATOR

29 HYDRAULICS
SURFACES. MOVEMENT
OF THE FLIGHT CONTROL
SURFACES CAN CAUSE
INJURIES TO PERSONS
AND DAMAGE TO THE
EQUIPMENT.

The No.3 hydraulic system installed in the aft


fuselage supplies backup hydraulic power to
the left and right elevator inboard PCU’s.

FOR TRAINING PURPOSES ONLY 29-51


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Terminal Connector
Terminal Connector (Positive)
(Negative)

Ground Wire

DCMP

Hydraulic
Inlet Tube Drain Tube
FWD

Hydraulic
Outlet Tube

Reservoir

FWD
29 HYDRAULICS

Accumulator

Isolation Valve
Ecology Bottle
System Filter

AFT EQUIPMENT

Figure 29-38.  DC Motor Driven Pump (DCMP)

29-52 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

COMPONENT DESCRIPTION NOTE


The DCMP will operate
DC Motor Driven Pump (DCMP) intermittently on the ground
Refer to: when the dc battery bus is
energized by the batteries or
•• Figure 29-38. DC Motor Driven Pump external ground power.
(DCMP).
•• Figure 29-39. View Looking Outboard
PostMod.

The No. 3 DC Motor Pump (DCMP) is used


to pressurize the accumulator in the No. 3
hydraulic system. Electrical power is supplied
to the DCMP by the STBY battery through the
dc battery bus (standby battery). The DCMP
will operate intermittently during normal
flight to maintain a No. 3 system pressure
range of 2600 to 3250 psi. DCMP operation is
controlled by two pressure switches installed
on the accumulator isolation valve.

TUBE ASSY, RETURN

PRE---CUT TUBE ASSY


(82960168)

TEE

29 HYDRAULICS
HOSE, SUCTION

DRAIN HOSE
HOSE, PRESSURE

VIEW LOOKING OUTBOARD


MANIFOLD

POSTMOD CONDITION

Figure 29-39.  View Looking Outboard PostMod

FOR TRAINING PURPOSES ONLY 29-53


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

No.3 Hydraulic System Reservoir A bleed/relief valve installed in the reservoir provides
manual bleeding and pressure relief capabilities.
Refer to Figure 29-40. No.3 Hydraulic System
Reservoir. The bootstrap cylinder maintains reservoir
pressure at approximately 55 psi.
A bootstrap reservoir stores hydraulic fluid for
the No.3 hydraulic system. The reservoir provides
local and remote fluid quantity indication. NOTE
The volume of the No.3 hydraulic
system reservoir is 2.5 liters.

FWD

Bleed/Relief
29 HYDRAULICS

Valve

Quantity
Transducer Visual Quantity
Gauge

Figure 29-40.  No.3 Hydraulic System Reservoir

29-54 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Ecology Bottle
Refer to Figure 29-41. Hydraulic System
Ecology Bottle.

A 0.75 liter plastic ecology bottle collects hydraulic


fluid released from the reservoir bleed/relief valve
and leakage from the DCMP shaft seal.

Inlet Fittings
Removable Lid

Overflow Fitting

Clamp

Clamps

Bottle

29 HYDRAULICS

Figure 29-41.  Hydraulic System Ecology Bottle

FOR TRAINING PURPOSES ONLY 29-55


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

No.3 Hydraulic Accumulator


Refer to Figure 29-42. No. 3 Hydraulic System
Accumulator.

The accumulator supplies the hydraulic pressure


to the inboard elevator PCUs when required.

The nitrogen pre-charge pressure is dependant


upon temperature. When the temperature is
between 18 and 37°C (63-99°F), the gas pre-
charge pressure will be between 1900 and
2000 psi.

Servicing is through a remote charging valve


and indicator.

FWD

Gauge

Charging Valve
29 HYDRAULICS

Hydraulic Tube

Clamps
No. 3 Hydraulic
System Accumulator

Clamps

Nitrogen
Charging Tube

Figure 29-42.  No. 3 Hydraulic System Accumulator

29-56 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

No.3 Hydraulic Bootstrap


Accumulator
Refer to Figure 29-43. No.3 Hydraulic
Bootstrap Accumulator.

A bootstrap accumulator keeps pressure on the


reservoir to ensure a positive inlet pressure to
the DCMP.

The nitrogen pre-charge pressure is dependant


upon temperature. Between 17 and 38°C the
gas pre-charge pressure is between 1100 and
1200 psi. The gas inlet end of the accumulator
has a gas charging valve and pressure gauge
for servicing.

29 HYDRAULICS

Figure 29-43.  No.3 Hydraulic Bootstrap Accumulator

FOR TRAINING PURPOSES ONLY 29-57


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

No.3 Hydraulic Accumulator The isolation valve de-energizes open for the
conditions that follow:
Isolation Valve
Refer to Figure 29-44. No.3 Hydraulic •• Weight Off Wheels (WOFFW) and
Accumulator Isolation Valve. •• No.1 and/or No.2 hydraulic system
pressure low or
During normal flight operations the isolation
valve is energized closed to isolate the inboard •• No.1 and No.2 engine oil pressure low.
elevator PCU’s from hydraulic pressure. When
open, the isolation valve allows hydraulic The isolation valve can be manually opened
pressure to power the inboard elevator PCU’s. from the flight compartment when the HYD
No.3 ISOL VLV switch on the HYDRAULIC
CONTROL Panel is set to OPEN.

A dump/thermal relief valve is provided for pressure


relief capability and to allow the accumulator to be
manually de-pressurized for maintenance.

DCMP Port

Relief/Dump
Valve

Pressure Switch
(900-1500 PSI)

Outlet Port

Accumulator
Port
Pressure
Transducer
29 HYDRAULICS

Return Port

FWD

Pressure Switch Solenoid


(900 PSI)

Pressure Switch
(2600-3250 PSI)

Figure 29-44.  No.3 Hydraulic Accumulator Isolation Valve

29-58 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

PAGE INTENTIONALLY LEFT BLANK

29 HYDRAULICS

FOR TRAINING PURPOSES ONLY 29-59


29-60 29 HYDRAULICS

DASH 8 Q400
FOR TRAINING PURPOSES ONLY

MAINTENANCE TRAINING MANUAL


3
Pressure switch Pressure
2
switch
Electrical
Connector 1
Pressure switch Transducer

Accumulator
Isolation
Valve

FWD

Figure 29-45.  Pressure Switches Synoptic


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

No.3 Hydraulic System Pressure The No.2 switch causes the #3 HYD PUMP
caution light to illuminate when:
Switches
Refer to: •• The accumulator pressure is less than
900 psi or
•• Figure 29-45. Pressure Switches
Synoptic. •• The pump has been operating for longer
than 60 seconds on the ground.
•• Figure 29-46. Pressure Switches.
There are three pressure switches and a The No.3 switch is installed downstream of
transducer installed on the accumulator the isolation valve. It causes the ELEV PRESS
isolation valve. caution light to illuminate if all three systems
are supplying power to the elevator PCU’s.
The No.1 switch cycles the DCMP on/off to
keep the accumulator pressure between 2600 The pressure transducer sends signals to the
psi and 3250 psi. FDPS for pressure display on the MFDs.

29 HYDRAULICS

Figure 29-46.  Pressure Switches

FOR TRAINING PURPOSES ONLY 29-61


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Pressure
Filter Manifold

Lock Lever

Filter
Element

FWD
29 HYDRAULICS

Filter Bowl

Figure 29-47.  Pressure Filter Manifold (System No.3)

29-62 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

No.3 Hydraulic System Pressure The resettable DPI gives an indication of


differential pressure across the filter element
Filter Manifold at 70 ± 10 psi. The indicator will not actuate
Refer to: with a low fluid temperature.
•• Figure 29-47. Pressure Filter Manifold
(System No.3). NOTE
•• Figure 29-48. No.3 Hydraulic Pressure The No.3 hydraulic system
Filter Manifold. pressure filter bowl is fully
interchangeable with the case
The No.3 hydraulic system contains a non- drain filter bowls of the No.1
bypass, 15 micron pressure filter element and and No.2 hydraulic system filter
bowl and a Differential Pressure Indicator (DPI). manifolds.

A shut-off device stops fluid flow through the


filter when the filter bowl is removed.

29 HYDRAULICS

Figure 29-48.  No.3 Hydraulic Pressure Filter Manifold

FOR TRAINING PURPOSES ONLY 29-63


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Manifold Charging Gauge


Refer to Figure 29-49. Manifold Charging Gauge.

A charging valve and gauge are used to


charge the accumulator with dry nitrogen in
accordance with chart located nearby.

The fitting is a standard MS size and the gauge


reads from 0 to 5000 psi with 1000 psi as major
increments.

0 to 5000 PSI
200 PSI Minor
Graduations

MS20813-1 Cap
29 HYDRAULICS

MS28889 Valve

Figure 29-49.  Manifold Charging Gauge

29-64 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

CONTROLS AND INDICATIONS


GPWS
Refer to Figure 29-50. Hydraulic Control Panel LANDING
- Detail. FLAP
The No.3 hydraulic system isolation valve
switchlight is blank when the isolation valve
is in the NORM (closed) position. Selection
of the guarded HYD No.3 ISOL VLV switch
manually opens the valve and the amber colored
OPEN segment indication is displayed.
HYDRAULIC CONTROL

STBY HYD PTU HYD #3


PRESS CNTRL ISOL VLV

OPEN

Figure 29-50.  Hydraulic Control Panel -


Detail

29 HYDRAULICS

Revision 0.4 FOR TRAINING PURPOSES ONLY 29-65


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
29 HYDRAULICS

Figure 29-51.  Cautions - CAWP

29-66 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Elevator Press NOTES


Refer to Figure 29-51. Cautions - CAWP.

A pressure switch downstream of the No.3


isolation valve and the No.1 and No.2 isolation
valve inlet pressure switches are effectively
connected in series. If all three hydraulic systems
are supplying pressure to the elevator PCUs, then
the ELEVATOR PRESS caution light illuminates.

No.3 HYD PUMP


Refer to Figure 29-51. Cautions - CAWP.

The No.3 HYD PUMP caution light illuminates


when:
•• The system pressure falls to 900 psi
(6205 kPa) or

•• The pump has been operating for longer


than 60 seconds on the ground.

29 HYDRAULICS

FOR TRAINING PURPOSES ONLY 29-67


DASH 8 Q400 MAINTENANCE TRAINING MANUAL
29 HYDRAULICS

Valve Assembly
Bleed Relief

Quantity Indicator
Assembly

Figure 29-52.  Quantity Indicator in No.3 Hydraulic System Reservoir

29-68 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Quantity Indicator
Refer to:
•• Figure 29-52. Quantity Indicator in
No.3 Hydraulic System Reservoir.
•• Figure 29-53. Quantity Indicator in
No.3 Hydraulic System.

A direct reading quantity gauge is operated


mechanically by the differential piston in
the reservoir. This mechanical movement
also rotates a 1000 ohm potentiometer to
provide an input to the FDPS for display
on the MFDs.

29 HYDRAULICS

Figure 29-53.  Quantity Indicator in No.3 Hydraulic System

Revision 0.4 FOR TRAINING PURPOSES ONLY 29-69


29-70 29 HYDRAULICS

LEGEND
Air Charge
Hydraulic Pressure Line
QTY. ECOLOGY Hydraulic Return Line
GAUGE BOTTLE 55 PSI Suction
BOOTSTRAP

DASH 8 Q400
ACCUMULATOR
FILL/DRAIN
ACCUMULATOR
FOR TRAINING PURPOSES ONLY

ACCUMULATOR

MAINTENANCE TRAINING MANUAL


ISOLATION VALVE
RESERVOIR 2600-3250 PSI

#3 HYD PUMP

INBOARD
DCMP P SOV LEFT AND RIGHT
ELEVATOR
ACTUATORS
S
FILTER

CHECK VALVE RELIEF/


DUMP
VALVE
P
COMPENSATOR
PRESSURE ELEVATOR
TRANSMITTER PRESS

Figure 29-54.  No.3 Hydraulic System - Schematic


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

OPERATION NOTES
Normal System Operation
Refer to Figure 29-53. Quantity Indicator in
No.3 Hydraulic System.

DCMP Control Logic


The DCMP, which is powered by the STBY
battery bus, runs intermittently to keep the
system accumulator charged.

The DCMP contactor will be energized (DCMP


on) when:
•• No.1 and/or No.2 engine oil pressure
is high and
•• Park brake is released and
•• Accumulator pressure is less than
2600 psi and
•• WOW.

ISOL Valve Control Logic


With WOFFW and a dual engine failure, or the
loss of either hydraulic system, the isolation
valve is de-energized OPEN and pressure is
applied to the inboard elevator PCUs.

29 HYDRAULICS

FOR TRAINING PURPOSES ONLY 29-71


29-72 29 HYDRAULICS

RH. AFT FUSELAGE LH.

SOLENOID 9811-
VALVE OPEN RJB3-
9811-
(DE-ENERGIZED) B3 J/P1D
+ 28 VDC P/J24 RJB3-
B12 1 SEE SHT. 3
SEE 2 A P/J1D
B13
SHT. 2 B8 B2
A12
A3
A8 A2
B
+ 28 VDC
SEE 2 A5 X1
DE-ENERGIZED
ACCUMULATOR SHT. 2
D5 X2
PRESSURE TO
3-K1

DASH 8 Q400
ELEVATORS

HYDRAULIC SYSTEM. No. 3 RELAY JUNCTION.


ISOLATION BOX No. 3
VALVE SOLENOID

J/P100
B-
OPEN X SEE 29-11-00
SEE 29-11-00
FOR TRAINING PURPOSES ONLY

H
CR14
CLOSED RJB3- RJB3- FUSELAGE LH.
J/P1-B 34 35 40 J/P1-A D11 E11 A5 F5 E5 D5
SYSTEM No. 3 SELECTOR ISOLATION
PUSH-BUTTON SWITCH
(HYDRAULIC CONTROL PANEL) 1-K4 D1 1-K2 1-K3

MAINTENANCE TRAINING MANUAL


B2 D2 B2
D3
B3 D3 B3
AV.RACK/HIRF X2 X1 X1 X2 B1 X1 X2 D1 B1
RELAY D2
ENCLOSURE JUNCTION
BOX No. 3 RJB3- RJB3-
P/J1-B 44 43 49 55 37 P/J1-A E9 D9 A9 D12 E12 E7 D7 A7 A4 D6
3261-
WOFFW J/P1C
2J SEE 29-11-00

32-61 A1 PSEU
32-61-00
L R/S X=426,
Y=38, A=169

(O/H CONSOLE)
J/P 26
PX
A 29-12-00 3312-
(H7) (RJB3-J/P1A, PIN D12)
SWITCH B P/J1
28 VDC HYD SYS CONT F 14 ELEV
5A PRESS
LEFT ESS

HYDRAULIC SYSTEM #1 CAUTION AND


PRESS SWITCH WARNING PANEL
LEFT DC CBP
24-61-00 31-51-00

CAUTION LIGHTS
PLT. SIDE CONS.
L R/S X=426,
Y=38, A=169
LOW 7600-
ECIU-J/P1
ENG #1 OIL J/P 26
14 PX
PRESS IND.
A
29-12-00
LOW 7600- SWITCH B
FROM HYD
ECIU-J/P2 F
ENG #2 OIL SYS No.3
97 PRESS SW.
PRESS IND.

HYDRAULIC SYSTEM #2
ECIU PRESS SWITCH
76-10-00

Figure 29-55.  No.3 Hydraulic System Isolation Valve (Open) Automatically - Due to a Loss of Both Engines In Flight
DASH 8 Q400 MAINTENANCE TRAINING MANUAL

No.3 System Isolation Valve NOTES


Operation (Open) In Flight, Engines
Not Running
Refer to Figure 29-55. No.3 Hydraulic System
Isolation Valve (Open) Automatically - Due to
a Loss of Both Engines In Flight.

Condition: Due to a Loss of Both Engines In


Flight.

The isolation valve will de-energize (Open)


when the ground used to energize the 1-K2 and
the 1-K3 relays is no longer provided, due to
loss of oil pressure from both engines.

29 HYDRAULICS

FOR TRAINING PURPOSES ONLY 29-73


29-74 29 HYDRAULICS

RH. AFT FUSELAGE LH.

SOLENOID 9811-
VALVE OPEN RJB3-
9811-
(DE-ENERGIZED) B3 J/P1D
+ 28 VDC P/J24 RJB3-
B12 1 SEE SHT. 3
SEE 2 A P/J1D
B13
SHT. 2 B8 B2
A12
A3
A8 A2
B
+ 28 VDC
SEE 2 A5 X1
DE-ENERGIZED
ACCUMULATOR SHT. 2
D5 X2
PRESSURE TO
ELEVATORS 3-K1

DASH 8 Q400
HYDRAULIC SYSTEM. No. 3 RELAY JUNCTION.
ISOLATION BOX No. 3
VALVE SOLENOID

J/P100
B-
OPEN X SEE 29-11-00

H SEE 29-11-00
FOR TRAINING PURPOSES ONLY

CR14
CLOSED 981 1- RJB3- 981 1- RJB3- FUSELAGE LH.
J/P1-B 34 35 40 J/P1-A D11 E11 A5 F5 E5 D5
SYSTEM No. 3 SELECTOR ISOLATION
PUSH-BUTTON SWITCH
(HYDRAULIC CONTROL PANEL) 1-K4 D1 1-K2 B2 1-K3 D2 B2

MAINTENANCE TRAINING MANUAL


D3
B3 D3 B3
AV.RACK/HIRF X2 X1 X1 X2 B1 X1 X2 D1 B1
RELAY D2
ENCLOSURE JUNCTION 981 1- 981 1-
BOX No. 3 RJB3- RJB3-
P/J1-B 44 43 49 55 37 P/J1-A E9 D9 A9 D12 E12 E7 D7 A7 A4 D6
3261-
WOFFW J/P1C
2J SEE 29-11-00

32-61 A1 PSEU
32-61-00
L R/S X=426,
Y=38, A=169

(O/H CONSOLE)
J/P 26
PX
A 29-12-00 3312-
(H7) (RJB3-J/P1A, PIN D12)
SWITCH B P/J1
28 VDC HYD SYS CONT F 14 ELEV
5A PRESS
LEFT ESS

HYDRAULIC SYSTEM #1 CAUTION AND


PRESS SWTICH WARNING PANEL
LEFT DC CBP
24-61-00 31-51-00

CAUTION LIGHTS
PLT. SIDE CONS.
L R/S X=426,
Y=38, A=169
HIGH 7600-
ECIU-J/P1
ENG #1 OIL J/P 26
14 PX
PRESS IND.
A
29-12-00
HIGH 7600- SWITCH B
FROM HYD
ECIU-J/P2 F
ENG #2 OIL SYS No.3
97 PRESS SW.
PRESS IND.

HYDRAULIC SYSTEM #2
ECIU PRESS SWTICH
76-10-00

Figure 29-56.  No.3 Hydraulic System Isolation Valve (Open) Automatically - Due to No.1 Hydraulic System Failure In Flight
DASH 8 Q400 MAINTENANCE TRAINING MANUAL

No.3 System Isolation Valve NOTES


Operation (Open) In Flight, Loss of a
One Hydraulic System
Refer to Figure 29-56. No.3 Hydraulic System
Isolation Valve (Open) Automatically - Due to
No.1 Hydraulic System Failure In Flight.

Condition: Due to No.1 Hydraulic System


Failure In Flight.

The isolation valve will de-energize (Open)


when the ground is no longer provided by
either hydraulic pressure switch.

29 HYDRAULICS

FOR TRAINING PURPOSES ONLY 29-75


29-76 29 HYDRAULICS

NOSE COMPARTMENT

CB54
SEE BATT.
SYS.
5A 2431-
(24-32-00)
J/P9 SEE RELAY 2-K2
CB50 6 15 T
SEE BATT.
SYS.
100A 2431-
(24-32-00)
J/P10 P/J22
EMPENN. RH 1 2 C + 28 VDC
2431-
P/J9
J/P5 - RTN
P 12
HIGH A
HI > 3250
MAX 11 HYD SYS #3
HYD #3
C R K23 DC MOTOR
ISOL VLV. LO < 2600 LOW

DASH 8 Q400
SELECTED MIN B PUMP
CLOSED RL4 BATT MASTER
SWITCH ON
FUSELAGE LH. HYDRAULIC SYSTEM #3 SEE BATT.
PRESSURE SWITCH SYS.
7 8
9811- (24-32-00)
RJB3-J/P1D 1 K24
B12
B3 9811- B3
B2 B14
B1 RJB3-P/J1D STBY. BATT. CONTACTOR CLOSED
B13
B8 B2
FOR TRAINING PURPOSES ONLY

B1
A3 A12 STANDBY CONTACTOR BOX
A2 A3 24-31-00
A1 A8 A2
X2 A1
SEE 29-11-00 X1 3-K1 DC MOTOR PUMP CIRCUIT
K10

MAINTENANCE TRAINING MANUAL


ENERGIZED - PARK BRAKE OFF RELAY JUNCTION.
BOX No. 3
FUSELAGE LH. B

9811-
RJB3-
P/J1B
31
9811-
B3 RJB3-
33 J/P1B
B1 B2 28
25 WOW TO
A3 1-K4
ENERGIZE
29-11-00 22
A1 A2 19
GPWS
9811- LANDING
+
RJB3- FLAP
P/J1A D3
A10 J/P1A 10
ENG #1 OIL PX.
D1 D2 A11 TO ENERGIZE
15
C3 1-K2
35
A15 C1 C2 A14
OH CONSOLE B15 HYDRAULIC CONTROL
C3
3312-
#3 J/P1 ENG #2 OIL PX. FAILED STBY HYD PTU HYD #3
C1 C2 A2 TO ENERGIZE ENGINE
HYD.PUMP PRESS CNTRL ISOL VLV
15 A1
1-K3 9811- ON ON OPEN
CAUTION AND WNG 9811- RJB3-
PANEL B3
RJB3- J/P1C
31-51-00 P/J1C E4
B1 B2
E5
LH AFT
F5
J/P3
SEE RELAY E2 TD B
F
K23, 60
E A3
SEC
2-K2
DCMP PRESSURE
SWITCH
RELAY JUNCTION.
BOX No. 3
RELAY GROUNDS

Figure 29-57.  DCMP Operation - Park Brake Off - WOW - Single Engine Operating
DASH 8 Q400 MAINTENANCE TRAINING MANUAL

DCMP Operation - Park Brake Off - NOTES


WOW - Single Engine Operating
Refer to Figure 29-57. DCMP Operation - Park
Brake Off - WOW - Single Engine Operating.

Hydraulic system No.3 Pressure switch is low


and relay K10 is energized by the Park Brake
selected OFF and No.1 engine operating. (Oil
Pressure).

29 HYDRAULICS

FOR TRAINING PURPOSES ONLY 29-77


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

MAIN INSTRUMENT PANEL

ELECTRICAL

MAIN +1. 00 +1. 00 115 . 06


AUX - . 34 115 . 06
ST BY - . 34 115 . 06

+1. 00 . 06

ESS 115 . 06
MAIN 115 . 06
SEC +1. 00 +1. 00 115 . 06

PSI x 1000
29 HYDRAULICS

Parking Brake Hydraulic Main System #1 Main System #3


Pressure Indication Pressure Indication Pressure Indication

#1 System Stand−by Main System #2 System #1, #2 And #3


Pressure Indication Pressure Indication Hyd Quantity

Figure 29-58.  Hydraulic System Indications (Normal Mode)

29-78 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

29-30-00 INDICATIONS NOTES

INTRODUCTION
Hydraulic system indications are shown on the:
•• MFDs
•• CAWP
•• HYDRAULIC CONTROL panel
•• FPP.

The indicating system shows:


•• Hydraulic pressures
•• Hydraulic quantities
•• System cautions
•• System operating status.

GENERAL
Refer to:
•• Figure 29-58. Hydraulic System Indications
(Normal Mode).
•• Figure 29-59. Hydraulic System Indications
Reversion Mode (Composite Mode).

Quantity and pressure transducers give inputs


to the MFD for the three hydraulic system
indications:

29 HYDRAULICS
•• No.1, No.2 and No.3 main hydraulic
system pressure
•• No.1, No.2 and No.3 hydraulic systems
quantity.

MFD 2 shows data in analog format during


normal configuration.

Either MFD can show the data in digital format


on a composite page.

FOR TRAINING PURPOSES ONLY 29-79


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

MAIN INSTRUMENT PANEL

ELECTRICAL

MAIN +1. 00 +1. 00 115 . 06


AUX - . 34 115 . 06
STBY - . 34 115 . 06

+1. 00 . 06

ESS 115 . 06
MAIN 115 . 06
SEC +1. 00 +1. 00 115 . 06

I
29 HYDRAULICS

Parking Brake Hydraulic Main System #1 Main System #3


Pressure Digital Indication Pressure Indication Pressure Indication
#1 System Stand-by Main System #2 #1, #2 and #3 Hydraulic Fluid
Pressure Indication Pressure Indication Quantity Digital Indications

Figure 29-59.  Hydraulic System Indications Reversion Mode (Composite Mode)

29-80 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

PAGE INTENTIONALLY LEFT BLANK

29 HYDRAULICS

Revision 0.4 FOR TRAINING PURPOSES ONLY 29-81


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

#1 HYD
ISO VLV

#2 HYD
ISO VLV

#1 HYD #2 HYD
FLUID HOT FLUID HOT

Figure 29-60.  Hydraulic System Caution Indications

MAIN INSTRUMENT PANEL

GPWS
LANDING
FLAP
29 HYDRAULICS

HYDRAULIC CONTROL

STBY HYD PTU HYD #3


PRESS CNTRL ISOL VLV

FAIL

SPU PBA PTU PBA Accumulation Isolation


Switch Switch Valve PBA Switch

Figure 29-61.  Hydraulic Control Panel

29-82 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

INDICATIONS NOTES
Refer to:
•• Figure 29-60. Hydraulic System
Caution Indications.
•• Figure 29-61. Hydraulic Control Panel.

The CAWP shows hydraulic system caution


lights. Each hydraulic system includes pressure
and temperature switches that illuminate
caution lights on this panel.

HYDRAULIC CONTROL Panel switchlights


show the operating status for the SPU, PTU
and No.3 hydraulic system isolation valve. The
SPU switch shows ON with switch selection.
HYD #3 ISOL VLV shows OPEN with switch
selection. The PTU shows ON with switch
selection; the crosshatch when producing
pressure and the fail light if the PTU fails to
produce 900 psi within five seconds of being
commanded on.

29 HYDRAULICS

Revision 0.4 FOR TRAINING PURPOSES ONLY 29-83


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Refer to Figure 29-62. Indicating, Fire


Protection Panel (FPP).

The FPP shows the advisory indications for the


hydraulic FSOVs. During normal operation, an
FSOV OPEN green light will illuminate. When
the FSOV is closed, a FSOV CLOSED white
light will illuminate.

Hydraulic Emergency Shut-off


Valves Open/closed Lights

VENT VENT
INLT OTLT

FIRE BOTTLE

ENGINE 1
FIRE ENGINE 2
TEST
DETECTION
29 HYDRAULICS

OVERHEAD CONSOLE

Figure 29-62.  Indicating, Fire Protection Panel (FPP)

29-84 FOR TRAINING PURPOSES ONLY


DASH 8 Q400 MAINTENANCE TRAINING MANUAL

COMPONENT DESCRIPTION
Hydraulic Pressure Transducers
Refer to Figure 29-63. Hydraulic Pressure
Transducers.

There are two pressure transducers installed in


the No.1 hydraulic system. A system pressure
transducer and a SPU pressure transducer send
data to the FDPS.

There is one pressure transducer installed in


the No.2 hydraulic system that sends system
pressure data to the FDPS.

There is one pressure transducer installed in


the No.3 hydraulic system that sends system
1
pressure data to the FDPS.

FWD

29 HYDRAULICS
A

LEGEND
1. Filter Manifold
2. Pressure Transducer
3. Electrical Connector.

3
A

Figure 29-63.  Hydraulic Pressure Transducers

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DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Temperature Switches
Refer toFigure 29-64. Temperature Switches.

Two switches are installed on No.1 and No.2


reservoirs.

At 107°C, a HYD FLUID HOT caution light


illuminates on the CAWP.

At 135°C, the firewall shut-off valve closes.

If the pump windings are hot, a thermal switch


in the SPU turns ON the #1 STBY HYD PUMP
HOT caution light.

Reservoir

FWD
29 HYDRAULICS

Temperature switch, 107°C

Electrical connector

Figure 29-64.  Temperature Switches

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DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Hydraulic System Pressure Switch The inlet switch monitors system pressure. This
is used for #3 ISOL valve open logic and ELEV
Refer to Figure 29-65. Hydraulic System PRESS caution light control logic.
Pressure Switch.
The outlet switch brings on the #1 or #2 HYD
If the EDP is not producing pressure, the #1 or ISO VLV caution light if it senses pressure less
#2 ENG HYD PUMP caution light comes ON. than 900 psi.
Two pressure switches are installed on the inlet The PTU switchlight annunciator indication
and outlet ports of the No.1 and No.2 hydraulic comes ON if the PTU outlet pressure switch
system isolation valves. senses pressure.

LEGEND
1. Electrical Connector
2. Isolation Valve (No.1 & 2)
3. Port, Pressure Switch - A
4. Pressure Switch - A
5. Port, Pressure Switch - B
6. Pressure Switch - B

29 HYDRAULICS
3

4
5

Figure 29-65.  Hydraulic System Pressure Switch

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DASH 8 Q400 MAINTENANCE TRAINING MANUAL

No.3 System Hydraulic Warning


Pressure Switch
Refer to Figure 29-66. No.3 Hydraulic System
Pressure Switch.

The No.3 hydraulic system has a pressure


switch that is installed downstream of the
accumulator isolation valve.

If the No.1 and No.2 isolation valves inlet pressure


switches along with the No.3 system pressure
switch all show high pressure, then the ELEV
PRESS caution light comes ON on the CAWP.
29 HYDRAULICS

Figure 29-66.  No.3 Hydraulic System Pressure Switch

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DASH 8 Q400 MAINTENANCE TRAINING MANUAL

29-00-00 APPENDIX Pressurization of the Hydraulic


Systems
GENERAL Refer to Figure 29-67. Ground Hydraulic Power
Unit (GHPU).
Maintenance Practices The aircraft hydraulic systems can be pressurized
If you spill hydraulic fluid on the deicer boots or using:
in any case, immediately clean it up.
•• Ground Hydraulic Power Unit (GHPU)
•• External electrical power
•• Engine power.

NOTE
The Ground Hydraulic Power
Unit (GHPU) does not pressurize
the case drain line.

29 HYDRAULICS

Figure 29-67.  Ground Hydraulic Power Unit (GHPU)

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DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Pressurization of the Aircraft The GHPU operates in two modes:


Hydraulic Systems with the Ground 1. CLOSED LOOP:
Hydraulic Power Unit (GHPU) •• GHPU pressurizes aircraft hydraulic
Refer to: systems and circulate hydraulic fluid from
and back to aircraft hydraulic systems
•• Figure 29-68. Ground Hydraulic Power reservoirs. Aircraft hydraulic fluid will
Unit (GHPU). not drain into the GHPU reservoir.
•• Figure 29-69. Hydraulic Access Door. 2. OPEN LOOP:
•• Figure 29-70. Servicing No.1 and No.2 •• GHPU pressurizes aircraft hydraulic
Hydraulic Systems. systems and circulates hydraulic
fluid from aircraft hydraulic systems
reservoirs to GHPU reservoir. Aircraft
hydraulic fluid will drain into the
GHPU reservoir.

Return
29 HYDRAULICS

Pressure

Figure 29-68.  Ground Hydraulic Power Unit (GHPU)

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DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Figure 29-69.  Hydraulic Access Door

29 HYDRAULICS

Figure 29-70.  Servicing No.1 and No.2 Hydraulic Systems

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DASH 8 Q400 MAINTENANCE TRAINING MANUAL

Figure 29-71.  Hydraulic Sample Bottle


29 HYDRAULICS

Figure 29-72.  No.3 Bleed Relief Valve

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DASH 8 Q400 MAINTENANCE TRAINING MANUAL

29-00-00 SAMPLING CAUTION


OF THE HYDRAULIC When the hydraulic fluid sample
SYSTEMS fails to meet the Standard
Specifications in the lab report,
corrective actions are given to
LIMITATIONS return aircraft to service.
Refer to:
Sampling bottles should be of clear glass and
•• Figure 29-71. Hydraulic Sample Bottle. 250 to 500 ML (CC) capacity. Preclean the
bottle with distilled water and dry. Do not
•• Figure 29-72. No.3 Bleed Relief Valve. “RINSE” the bottle with hydraulic sample fluid.
New hydraulic fluid is a clear light purple colour,
free of haze or solid particles. Dark brown color
HYDRAULIC LINES
fluid may be the result of colour leaching from the
Engine Driven Pump EDP, seals, hoses. It may
Inspection of Hydraulic Lines
also indicate exposure to excessive heat. Loss of Make sure that there are none of the defects
fluid colour does not mean loss of fluid properties. that follow:
Investigate the causes of darkening and check
other factors such as viscosity, TAN and solid •• Cuts
particle contents. If tests and investigations are •• Fraying
satisfactory, do not replace the hydraulic fluid
because of the fluid dark colour. •• Kinks
•• Wear
Take a hydraulic fluid sample as follows:
•• Dents.
•• Pressurize the Hydraulic system to
be sampled. NOTE
•• On the reservoir of the hydraulic No damage (wear or dents) is
system, operate the relief push button. permitted in the bend area of
hydraulic tubes.
•• Drain 0.25 to 0.50 L of hydraulic fluid
into the ecology bottle of the system.

29 HYDRAULICS
If there are dents or wear, measure the defect
•• Remove one ecology bottle from its with the vernier caliper or optical micrometer.
attachment position on the aircraft.
Make sure the dents or wear are in the
•• Put the clean sample bottle below recommended limits for the tube material.
the inlet fitting to the ecology bottle.
•• Operate the relief push button.
•• Fill the sample bottle until it is
almost full.
•• Put a correct label on the sample
bottle to identify it.
•• Send the hydraulic fluid sampling
bottle to a lab for analysis.
•• Top up the hydraulic system.
•• Get a lab analysis report.

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DASH 8 Q400 MAINTENANCE TRAINING MANUAL

HYDRAULIC LINE REPAIR NOTE


The following is an abbreviated description of Material found by the analysis of
the maintenance practice and is intended for a fluid sample by Materials Lab
training purposes only. For a more detailed will determine the additional
description of the practice, refer to the task in task requirements.
the Bombardier AMM PSM 1-84-2.

There are two approaches to repair damage


tubing (permanent and temporary repair).

To minimize aircraft downtime and expedite


return to service.

Repair the damaged tube with a serviceable


piece using permaswage sleeves or with flex
hose.

The procedure also includes information


regarding the Quick Fix Kit for the field repair
of the damaged tubes.

Temporary Repair
Install a flexible hose as a temporary repair, this
will allow 5000 hours of operation provided an
inspection is done after every 1000 hours to ensure
the serviceability and condition of the flex hose.

29-10-00 FLUSHING
OF THE HYDRAULIC
SYSTEM(S)
29 HYDRAULICS

Reasons to flush the hydraulic system(s):


•• Particle contamination,
•• Chemical contamination,
•• Fluid properties degradation,
•• Failure of the Engine Driven Pump
(EDP), Standby Power Unit (SPU) or
Power Transfer Unit (PTU)
Repeated extensions of the Differential
Pressure Indicators (DPI’s).

Perform General Visual Inspection of the


Hydraulic System Filter Differential Pressure
Indicators (DPI’s).

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DASH 8 Q400 MAINTENANCE TRAINING MANUAL

29-00-00 SPECIAL TOOL & TEST EQUIPMENT


•• GSB2440006 DC Rectifier (50/60 Hz, 28.50 V dc).
•• GSB2440003 Electrical AC power cart.
•• GSB29000XX Ground Hydraulic Power Unit.
•• GSB29000YY Ground Hydraulic Power Unit.
•• GSB2900001 Hydraulic Power Unit.
•• GSB2900002 Hydraulic Coupling Kit.
•• 11-8073-1010 DC Ground Power Unit
•• MS21914 - Bootstrap pressure port cap.
•• H102 AVTRON or equivalent portable hydraulic test stand.
•• 18-4208-0010- or equivalent booster and manifold/regulator.
•• B0302164 or MS33514 or equivalent, commercially available dapter and fitting between
the GHPU hose and the heat exchanger line for the flushing of the No. 1 or No. 2 hydraulic
system heat exchanger line.
•• GSB2900001 GHPU
•• Commercially Available Various adaptors hoses and fittings of size, length and type to suit container
to capture fluid while sampling 575 VAC, 3 Phase, 60 Hz or equivalent Standard Electric Power.
•• GSB1216010 Nitrogen cart.
•• GSB1210006 Servicing Unit
•• GSB1210005 Reservoir Servicing Unit - Single Container 5 gal (19 L) and 150 psi (1034
kPa), Phosphate Ester Compatible.
•• GSB1000020 Pin, NLG Door Ground Lock
•• GSB1000028 Pin, MLG Door Ground Lock

29 HYDRAULICS
•• GSB2400001, Multimeter-Hand Held
•• ACS28008 Hydraulic Pipe Swage Repair Kit
•• GSB1210003 Reservoir Servicing Quick-Disconnect Coupling
•• GSB1210004 Hydraulic Fluid Dispenser (SAE AS 1241)
•• GSB1210007 Portable Hydraulic Service Unit (SAE AS 1241)
•• GSB1000004 Wheel Chocks - MLG and NLG
•• Commercially available Glenair TG70 Strap Wrench or Equivalent.
•• Commercially available McMaster Carr Replacement Strap P/N: 5448A33 (101-170 lbf in
torque) or Equivalent
•• GSB2700008-32 Target - De-Actuator (Copper).
•• GSB2700008-16D Target - Actuator (Steel).
•• GSB3411011 Test Set - Air Data.

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DASH 8 Q400 MAINTENANCE TRAINING MANUAL

29-00-00 MAINTENANCE PRACTICES


Refer to the Bombardier AMM PSM 1-84-2 for details on these maintenance procedures:

•• AMM 29-00-00-863-801 Pressurization of the No. 1 and No. 2 Hydraulic Systems


•• AMM 29-00-00-863-802 R
 emoval of the Hydraulic Pressure from the No. 1 and No. 2
Hydraulic Systems
•• AMM 29-00-00-863-803 Pressurization of the No. 3 Hydraulic System
•• AMM 29-00-00-863-804 Removal of the Hydraulic Pressure from the No. 3 Hydraulic System
•• AMM 12-10-29-210-801 F
 luid Quantity Check of the No. 1 and No. 2 Hydraulic System
Reservoirs
•• AMM 12-10-29-611-802 Servicing of the No. 3 Hydraulic System Reservoir
•• AMM 29-00-00-220-801 Sampling of the No. 1, No. 2 and No. 3 Hydraulic Systems
•• AMM 29-10-00-280-802 D
 etailed Visual Inspection of the No. 1, No. 2 and No. 3
Hydraulic Systems
•• AMM 29-11-00-210-802 G
 eneral Visual Inspection of the Hydraulic System No. 1 and
No. 2 Filter Differential Pressure Indicators (Delta P) (MRB
291100–201)
•• AMM 29-11-26-000-801 Removal of the No. 1 and No. 2 Hydraulic System Ecology Bottles
•• AMM 29-11-26-400-801 Installation of the No. 1 and No. 2 Hydraulic System Ecology Bottles
•• AMM 29-11-61-000-801 Removal of the Hydraulic Power Transfer Unit
•• AMM 29-11-61-400-801 Installation of the Hydraulic Power Transfer Unit
•• AMM 29-10-00-870-801 Bleeding of the No. 1 Hydraulic System
•• AMM 29-10-00-870-802 Bleeding of the No. 2 Hydraulic System
•• AMM 12-00-16-490-801 Connection of the Ground Hydraulic Power
29 HYDRAULICS

•• AMM 12-00-16-090-801 Removal of the Ground Hydraulic Power


•• FIM 29-11-00-810-801 #1 HYD ISO VLV (Caution) − Fault Isolation
•• FIM 29-11-00-810-802 HYD VALVE CLOSED (Advisory) − Fault Indication
•• FIM 29-11-00-810-803 HYDRAULIC PRESSURE LOSS (Status) − Fault Isolation
•• FIM 29-11-00-810-804 #2 HYD ISO VLV (Caution) − Fault Isolation
•• AMM 29-11-00-710-802 O
 perational Check of the Hydraulic System 1 Engine Driven
Pump (EDP) Pressure Switch (CMR#291100−103)
•• AMM 29-11-06-710-801 Operational Test of the Firewall Shut−off Hydraulic Valve
•• AMM 29-11-36-710-801 Operational Test of the Standby Power Unit
•• AMM 29-11-61-710-801 Operational Test of the Power Transfer Unit
•• AMM 29-12-01-710-801 O
 perational Test of the No.3 Hydraulic System after
replacement of the DC Motor Driven Pump (DCMP)

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DASH 8 Q400 MAINTENANCE TRAINING MANUAL

•• AMM 29-21-06-000-802 Removal of the Secondary MLG Selector Valve Filter Fitting
•• AMM 29-21-06-400-802 Installation of the Secondary MLG Selector Valve Filter Fitting
•• AMM 29-21-16-000-801 Removal of the In−Line Filter Screen
•• AMM 29-21-16-400-801 Installation of the In−Line Filter Screen
•• AMM 29-21-00-611-801 S
 ervicing of the Landing Gear Alternate Extension Hydraulic
Reservoir (MRB #292000−201)
•• AMM 12-10-29-611-803 S
 ervicing of the Alternate Landing−Gear Extension Hydraulic
Reservoir
•• AMM 29-21-00-617-801 Flushing of the Alternate Landing Gear Extension Hydraulic System
•• AMM 29-21-00-870-801 Bleeding of the Alternate Landing Gear Extension Hydraulic System
•• AMM 29-21-00-710-802 O
 perational Check of the Landing Gear Alternate Extension
Hydraulic System Hand Pump (CMR#292000−103)
•• FIM 29-30-00-810-801 ELEVATOR PRESS (Caution) − Fault Isolation
•• FIM 29-30-00-810-802 #1 ENG HYD PUMP (Caution) − Fault Isolation
•• FIM 29-30-00-810-803 #1 HYD FLUID HOT (Caution) − Fault Isolation
•• FIM 29-30-00-810-804 #1 STBY HYD PUMP HOT (Caution) − Fault Isolation
•• FIM 29-30-00-810-805 #2 ENG HYD PUMP (Caution) − Fault Isolation
•• FIM 29-30-00-810-806 #2 HYD FLUID HOT (Caution) − Fault Isolation

29 HYDRAULICS

Revision 0.4 FOR TRAINING PURPOSES ONLY 29-97

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