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LETTERS CONTINUED
Rot Be Gone
Just a short P.S. on your means made on the 123rd
welcomed article “Outdoor day of 2014. This is the day of
Projects: Will Any Old Wood the year, not the date.
Do? Nope.” [August]. Titebond’s code is: country
I’ve built several dozen of manufacture, last digit
outdoor projects over the of year, month and date. So
years and found that apply- Product Age Answers A110260080 means made in
ing a couple of coats of yel- Over the years, I have found USA in 2011 on October 26
low glue to the end grain and saved odd bits of informa- — thus 10/26/2011.
that contacts the ground tion. Two that are very help- I write the date that I first
will prevent rotting from ful are the manufacturer’s use them on the container. I
the ground up. It’s quick, date for Minwax® (products) keep this in my phone con-
easy and cheap. One more and Titebond® glues, which tacts. Hope this is helpful.
problem solved! are so readily available. Chip Armstrong
Bob McKenna Here’s how to decipher via the Internet
Milwaukee, Wisconsin the Minwax code: MW1234
READER PROJECTS
Kids Shop Time
Some of the very
There’s more online at best time I spend in
woodworkersjournal.com my shop is with my
www.woodworkersjournal.com two grandsons, Jacob
MORE ON THE WEB
and Nathan. Over
Check online for more content the course of several
covering the articles below: weekends spent en-
Woodturning (page 16): tirely in the shop, the
Chucking and final-turning cored boys each built an
bowls (video) Adirondack chair for
Walnut Coffee Table (page their parents. They
32): Complete build including helped with every-
the decorative inlays (video) thing from surfacing
the lumber all the
Carved Table (page 40): All
of the techniques that went way to finishing and
into making this unique project final assembly. We
(video) used cypress lumber,
which is plentiful
Scroll Sawing (page 44):
Downloadable plan for a here in Florida. I
White Oak Trivet (PDF) made the templates
that we used to make
What’s in Store (page 64):
the parts, but then
Featured tools in action (videos)
the boys took over
and did pretty much
everything. Here is
the result of their
efforts. Reader Jerry Carpenter’s two grandsons, Jacob and Nathan, put their budding
Jerry Carpenter woodworking skills to work to create these two cypress Adirondack chairs for their
Brooksville, Florida parents. Aside from grandpa’s templating help, the boys did the rest.
10 October 2019 Woodworker’s Journal

Planes have remained mostly unchanged for
hundreds of years. We decided to do something about that.
Here’s what happens when John Economaki, the foremost designer of

woodworking hand tools, takes a fresh look at planes.
X You eliminate the need, space and cost of owning both a low
angle and a regular block plane, essentials for any serious woodworker.
X Attack angles of 47° and 42° (for end grain) are possible on the HP-9;
the HP-12 has those plus 60°and a scrub plane.
X Bridge City is the only manufacturer that makes planes that are ready to
receive depth skids, turning your plane into 2” thickness planer.
bridgecitytools.com
TRICKS OF THE TRADE
Handy Helpers for Machine Tune-ups
Nut Notations Extending the Life of Disposable Vacuum Bags

There are some nuts and bolts around my home and shop that I need Disposable shop vacuum bags aren’t inexpensive,
to loosen from time to time, but I can never remember their specific and they fill up fast when surfacing lumber. But, if I
sizes. So, rather than try numerous sockets or wrenches to find the carefully open the glued seam on one end and then
right one, I just mark the correct fraction or metric notation on or near fold it over and hold it closed with binder clips, I can
the fastner. Now, thanks to these notes, there’s no trial and error. reuse the bag several times before it’s worn out.
Joe Colangelo David Juhlin
Carrollton, Texas Brunswick, Maine
Racket Tape to the Rescue

Arthritis has made it difficult
for me to manipulate the
smooth handles of my F-style
clamps. But, I’ve found a sport-
ing goods solution: grip tape
for tennis rackets. The tape’s
soft, tacky texture makes the
handles much easier to twist.
I’ve wrapped 24 clamp handles
this way with good results.
Carol Johnston
Portland, Indiana
Rip Fence Alignment Jig Welder’s Aids for Jointer

Here’s an easy jig you can make to dial in your rip Fence Squaring
fence’s parallelism to the miter slots and blade. It’s My jointer’s cast-iron fence is
just a hardwood runner that fits in the miter slot heavy and always seems to slip
with a plywood crosspiece glued to it. Make the out of square when I tighten it
crosspiece overly long at first, and be sure to glue it down. But, a pair of welder’s
perpendicular to the runner. When the glue dries, magnetic squares, designed
slide the jig with its runner in the miter slot to trim to hold metal stock at precise
both ends of the plywood to the same length. To use angles during welding, make
the jig, fit it in a miter slot and slide the rip fence up the task easy. Their 50-lb. pull
against its end; the fence is parallel if it meets the jig simultaneously sets the exact angle and holds the fence securely for
flush at both the front and back of the saw table. locking it in place. A package of four costs less than $20.
Rich Flynn A.J. Hamler
Huntington Beach, California Drums, Pennsylvania

3,&.
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FREE with order armorplans.com
Axle PegGLD
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Wood Toy Wheels Hardwood Spindles bridgecitytools.com
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WT-1 $7 /50 11” Birch $40/20
WT-114 $10 /50 11” Oak $24/10
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WT-134 $18 /50 9” Birch $22/10
9” Birch $27/20
If you subscribe to the

9” Oak $22/10
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Birch Shaker Peg 3-1/2” 5¾” Birch $10/20
#51065 $16/50 $27/100 5¾” Oak $15/20 theory that a tool only needs to
3ULFHV *RRG 7KUX 'HF be as good as its function, then you
Shipping USA orders to $15 Add $4.50
orders $16 to $25 add $6.95 over $25 add $7.95 likely also agree that a bookshelf need be
Armor Box 576 Monterey TN 38574 nothing more than cinderblocks and 2 x 12s.
–John Economaki
A D. WALTON SAW INC. COMPANY The TS-2v2 is the largest Bridge City try square with laser-etched scales
on both sides of the 8” blade.
(888) 223-7016
X Exceptional design combines accuracy and durability with an

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WOODTURNING
Chucking, Turning and Finishing Cored Bowls
By Ernie Conover
It takes a variety of chucks and chucking
methods to get the job done.
2019 article. I showed the recess may be scraped into

harvesting of that burl in the the smallest bowl before cor-
first installment (June 2019). ing it out. Therefore, these
This job entails a thorough could be done by traditional
understanding of chucking methods without the need
and, while I will use four-jaw of a vacuum chuck. For the
scroll chucks in the article intermediate bowls, however,
and video, a glue block it’s not easy to hold them
I
n this third part of my would work just as well. It with four-jaw chucks or glue
burl series, I’ll over- is possible to keep chuck- blocks. The easiest way to
view how to do the final ing recesses on the largest hold them is with a vacuum
turning of core separations bowl in any coring for the chuck — and that is what I
by showing how I dealt with simple reason that it must be did with the middle bowl in
the three bowls I cored out of chucked to core it in the first my three-bowl stack as well
a cherry burl in my August place. Likewise, a chucking as for the bases of all three.

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}ÊÌÊÀefine the foot (base) ÕÃÊ«iViÊÌ>ÌÊÞÕÊVÕÌÊÌÊÌiÊ >ÌÌiÀÊvÊÌÕÀ}ÊÌiÊÕÌÃìÊ MORE ON THE WEB
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>>>25,>*65*,7;:*64
SATAjet 1000 B
The Versatile One!
# Easily handles stains

without blotching
# Low pressures help to get

even coverage in profiles on
raised panel doors with minimal
bounce back
# SATA RPS cups, multipurpose

PIN METERS ORION METERS vented cups, for mixing,
spraying and storage, delivers
even consistent fluid without
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Watch our YouTube video on spraying

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The exclusive independent distributor of

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Phone: 800-533-8016
800-505-1281 | WagnerMeters.com E-mail: satajet@satausa.com | www.satausa.com
FREE SHIPPING* for Woodworker's Journal subscribers!
$35+ orders qualify • Order at rockler.com or call 800-279-4441 • Use promo code 9A925 at checkout
ONLINE
VIDEO!
Router Bit
Screwdriver Rack Magnetic Hex Bit Holder Holders Pliers Rack.
Holds up to 25 Hex Bits. Stores 9 router bits. Stores 8 pliers.
Stores 11 screwdrivers. 51448 . . . . . . . . . . . . . . . . . . . . . . $7.99 59192 Store 9 Router Bits, 2-Pk, $7.99 59791 . . . . . . . . . . . . . . . . . . . . . $7.99
58265 . . . . . . . . . . . . . . . . . . . . . . $7.99
Build your Tool Chest with the Lock-Align system!
4-Way Divider Bins 2-pk.

51034 311⁄16"W x 37⁄8"L x 17⁄16"H $7.99
Standard Cut-to-Size Trays Drawer Liner Wide Bin Each Wall Brackets
55321 37⁄8"W x 13"L, 2-Pack . . . . $9.99 51454 13" x 23". . . . . . . . . . . . . $14.99 56801 73⁄8"W x 313⁄16"L x 17⁄16H . . $7.99 52058 1911⁄16"L, 2-Pack. . . . . . . . . $9.99
56117 53186
57914 Starter Kit Bins 54150
(3) standard trays (1) 53186 2-Pack . . . . . . . . . . . . . . . . $5.99
Rockler Lock-Align Drawer Organizer System extension, (3) dividers, (2) bins
Standard Dividers
Organize the drawers in your shop, home and office! Tray sections interlock to fill any 56117 . . . . . . . . . . . . . . . . . . . . . . $24.99 54150 2-Pack . . . . . . . . . . . . . . . . $1.99
size drawer—add bins and dividers as needed. Tray sections are made of pliable synthetic Wide Tray and Divider
rubber to protect your drawer and its contents—cut to fit with a pair of scissors. Bins (1) Wide Tray (75/8"W x 13"L) and (1)
have dished bottoms for easy scooping, and are removable. Standard tray section is Wide Divider
37/8"W x 13"L. Starter Kit assembled size is 145/16"W x 13"L. Minimum drawer height: 15/8". 57914 . . . . . . . . . . . . . . . . . . . . . . $14.99
* Additional shipping charges will apply for select oversized items, express orders,
international orders APO/FPO addresses and orders to Alaska, Hawaii, Guam, Puerto
Rico and the Virgin Islands. This offer cannot be combined with other offers, applied
Rockler Woodworking and Hardware reserves the right to limit quantities, correct errors
or omissions and modify or end this promotion at any time. Not all items available at
retail stores. Offer not valid at Rockler’s independent resellers. To shop now and get
to previous orders or used in conjunction with Rockler Professional pricing. Some Free Shipping, use the 5 digit code 9A925 when checking out online, or when
offers available only online. calling us with an order. Offer valid through September 26, 2019.
800-279-4441 Product details online at rockler.com

20
Sale prices valid August 30 – September 26, 2019
Add spindle sanding to the Convertible Benchtop Router Table YOUR SHOP SALE
Triton Oscillating Spindle Sander with Insert Plate for
Convertible Benchtop Router Table
Handhold it for sanding curves on large, heavy workpieces, or drop it into our
Convertible Benchtop Router Table for stable benchtop sanding! May also be mounted
to any table with included clamps. Variable speed lets you dial in the right speed for
any material. Spindle rotates and oscillates vertically for burn-free sanding. Includes
four tool-free quick-change drums with sanding sleeves (1/2", 3/4", 11/32" and 11/2"),
inverted bench-mounting set, dust port adaptor and adjustable edge guide.
64680 Triton Oscillating Spindle Sander,Convertible Benchtop Router Table,
Sander Plate and Mid-size Router Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$338.98
Sander Plate and Compact Router Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$338.98
Sander plate, Mid-size RouterPlate and Compact Router Plates . . . . . . . . . .$358.98
68276 Triton Oscillating Spindle Sander with Insert Plate for Convertible
Benchtop Router Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$138.99
Convertible
Benchtop Router
Table Baseplate For
Triton Oscillating
Spindle Sander
Enjoy a spacious, supportive work
surface for your Triton Portable
Oscillating Spindle Sander! Just mount
this baseplate and slip it into your Rockler
Convertible Benchtop Router Table (both
sold separately). Once the baseplate 68276 (shown)
is installed, you can go quickly from Spindle Sander
handheld use to table-mounted use—no (61030) sold
need to switch baseplates. Sturdy 3/8" separately at left
thick ABS.
53061 . . . . . . . . . . . . . . . . . . . . .$19.99
Triton Portable/Handheld Oscillating
Rockler Convertible Benchtop Router Table and Packages Spindle Sander
Easily switch to freehand use—insert plates are light and agile. Converts from Variable speed lets you dial in the right speed for any
benchtop mode to wall-mount mode and folds for storage. Not compatible with material. Spindle rotates and oscillates vertically for burn-
plunge routers, large routers (e.g. 31/4HP), nor the PCE6430 laminate router. free sanding. Tool-free quick-change drums. Includes four drums
57730 Table with Both Insert Plate Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . $219.99 with sanding sleeves (1/2'', 3/4'', 11/32'' and 11/2''), inverted bench-
54628 Table with Mid-Size Router Insert Plate Kit . . . . . . . . . . . . . . . . . . $199.99 mounting set, dust port adaptor and adjustable edge guide.
61030 Spindle Sander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $119.00
Get a $100 Gift card

with any Phenolic
Router Table Package
Pro Phenolic Table, Fence, Plate and Stand

One-piece 3/4" solid phenolic construction for an ultra-flat, low-friction surface
that won't warp, dent, scratch or delaminate. The whiter, brighter finish enhances
visibility, while our new, dead-flat CNC-machined router plates offer better precision
and repeatability than ever before. 3/4" T-profile miter slot accepts precision
aftermarket miter gauges. Universal T-tracks in both the fence and table accept stops,
hold-downs and more. Included aluminum Pro Fence features two adjustable white
melamine MDF faces, front and rear accessory T-tracks and an included dust port
and bit guard. 10-point plate leveling/locking system. 24" x 32" table. 81/4" x 113/4"
x 1/4" aluminum plate. Buy just the table, fence and plate package, or save money
with the package that includes our steel stand.
58887 Rockler Pro Phenolic Router Table, Pro Fence, Stand and Plate B . .$549.99
54342 Rockler Pro Phenolic Router Table, Pro Fence, Stand and Plate C . .$549.99
53395 Rockler Pro Phenolic Router Table, Pro Fence, Stand and Non-Drilled Plate
with 4" Dia. Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$549.99
58998 Rockler Pro Phenolic Router Table, Pro Fence, Stand and Plate D . .$549.99
59034 Rockler Pro Phenolic Router Table, Pro Fence, Stand and Non-Drilled Plate
with 43/8" Dia. Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$549.99
50699 Rockler Pro Phenolic Router Table, Pro Fence, Stand and Plate A . .$549.99
47843 Pro Phenolic Router Table, Fence, Stand & FX Router Lift. . . . . . . . .$699.99
Rockler® Exclusives – Quality you can trust rockler.com

21
FREE SHIPPING* for Woodworker's Journal subscribers!
Check out NEW videos showing great ways to

"Upgrade Your Shop" at Rockler.com
A Dust Right®
Wall-
Mount Dust
Collector
Eliminate dust, not Rockler Dust Right® 4"
floor space, with this B
Expandable Hose
powerful, portable This amazingly stretchy 4" diameter hose
unit. Mounts easily to reaches to the far corners of your work
any wall with included space for convenient cleanup and dust
Z-bracket and hardware. collection, then collapses into a compact
Comfortable foam-grip stack for storage. Blue translucent color,
handle makes transport and setup a weighing 30% less than previous models.
breeze. Weighs just 50 pounds. 650 CFM Compressed/extended lengths listed
flow rate and 3/4 HP motor. Includes below.v
30-micron bag. Motor has sealed shaft Clear Flexible Hose
and bearings for quiet, long-lasting The Clear Flexible Dust Collection hose
operation. Accepts 4" hose. 14"W x is ideal for any work shop. The extreme
20"D x 48"H overall. flexibility allows you to easily position the
58860 Dust Collector,t650 CFM $269.99 dust collection hose exactly where you
want it. The clear medium weight PVC
Rockler Dust Right® dust collection hose is wire reinforced and
4" Quick Change Multi- has an inside diameter of 4".
Port Tool Set
Lets you quickly transfer a single 4" dust
hose from tool to tool—ports fit tools
with 21/2" or 4" dust ports. Quick Change Rockler Dust Right® 4"
Handle attaches to your dust hose. Two C
Quick Change Handle
4" Tool Ports attach to larger tools Two Lets you quickly move a single 4"
21/2" to 4" Tool Ports attach to smaller dust hose from machine to machine
tools. Airflow valve lets you reduce (required Tool Ports sold separately).
suction. Includes (5) 4" Keyed Bridge Also accepts a variety of optional
Hose Clamps. cleaning attachments. Connects
easily without tools. Ergonomic
grip with dual connection points
for strength. Angled design reduces
strain on hose and user's arm. Airflow
Keyed Bridge Hose Clamps valve lets you reduce suction. Fits
Applies holding power directly to your connection. Tool-free setup! standard 4" hose. Quick Change opening
5 per pack. is 41/4" ID.
* Additional shipping charges will apply for select oversized items,

express orders, international orders APO/FPO addresses and orders
to Alaska, Hawaii, Guam, Puerto Rico and the Virgin Islands. This offer cannot be
Rockler Woodworking and Hardware reserves the right to limit quantities, correct errors
or omissions and modify or end this promotion at any time. Not all items available at
retail stores. Offer not valid at Rockler’s independent resellers. To shop now and get
combined with other offers, applied to previous orders or used in conjunction with Free Shipping, use the 5 digit code 9A925 when checking out online, or when
Rockler Professional pricing. Some offers available only online. calling us with an order. Offer valid through September 26, 2019.
800-279-4441
22
$35+ orders qualify • Order at rockler.com or call 800-279-4441 • Use promo code 9A925 at checkout
YOUR SHOP SALE
A
B
Upgrade your shop
with ceiling tracks
E and LED lights
D Take a look at our complete selection of

G
Linkable LED Shop Lights at Rockler.com
F
58879 50644 57333 52443 B

Track Stops Ring Hook
A 21⁄2" J-Hook 4" J-Hook
2-pk
54170 52414
Non-Locking Locking C
Trolley Trolley
Shown with
37749 Sure
Hook 360
Rockler Ceiling Track System

Hooks keep cords and hoses off the ground, but roll along the track so you can move SAVE with the Starter Kit SAVE with the Accessory Kit
around as you sand, saw and rout. Also great for spraying cabinet doors. Starter Kit Everything needed to start the system! Includes Locking Trolley, Non-Locking
includes all the basic components—4' track, locking trolley, non-locking trolley, ring Includes a 4' Track (55845), Track Stops Trolley, 21/2" Hook and Ring Hook. Pair
hook, 21/2" hook and two end stops. Add further components as needed or build your (58879) and Accessory Kit (57795) with 4' Tracks (#55845, sold separately).
$ 98
own system from scratch. Mounting hardware included. 55
56867 . . . . . . . . . . . . . . $69.97 57795 . . . . . . . . . . . . . . . . . . . . . . $39.99
55845 4' Track . . . . . . . . . . . . . . $29.99 SAVE with an additional Accessory Kit and 3-Packs
58879 Track Stops, 2-Pack . . . . . $9.99 52443 4" J-Hook . . . . . . . . . . . . . $9.99 51509 Both Trolleys, Both J-Hooks, Ring Hook & 2 Stops . . . . . . . . . . . . . . . .$44.98
50644 Ring Hook . . . . . . . . . . . . . $9.99 54170 Non-Locking Trolley . . . $14.99 51666 Locking Trolleys, 3-Pk.. . $39.99 57375 21/2" J-Hooks, 3-Pk. . . . . $24.99
57333 21/2" J-Hook . . . . . . . . . . . $9.99 52414 Locking Trolley . . . . . . . . $14.99 55718 Non-Lock Trolleys, 3-Pk. $39.99 53020 4" J-Hooks, 3-Pk. . . . . . . $24.99
D E F G
55097 52739 52404 52481

Extension Ceiling Track Universal Curtain
Rod Curve Mount Gliders
Extension Rod for Rockler 90° Curve for Rockler Ceiling Universal Mount for Rockler Curtain Gliders for Rockler
Ceiling Track System Track System Ceiling Track System Ceiling Track System, 6-Pack
Lowers Ceiling Track accessories by Curved for a smooth turn and minimal 21/2" mounting plate with articulating Let you hang a retractable dust barrier
12". Up to three extension rods may be binding. Durable PVC with 60 lb. arm. Positive locking teeth for non-slip anywhere in your shop. Low-friction
linked. 5/16-18 thread. Fits both Locking capacity. Mounting hardware included. adjustments. Includes 1/4"-20 stud for glass-filled nylon. Fits minimum 3/8" I.D.
and Non-Locking Trolleys 52739 . . . . . . . . . . . . . . . . . . . . . $14.99 mounting cameras. 5 lb. weight capacity. tarp grommets. 5 lb. capacity per hook.
55097 12" Trolley Extension . . . $5.99 52404 Universal Mount . . . . . . $14.99 52481 Curtain Gliders, 6-Pack . . $7.99
Sale prices valid August 30 – September 26, 2019

23
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vÀÊ>ÊV«>VÌÊ/6ÊÃÌ>`ÊÜÌÊÀÊvÀÊ style. While fitting in with the style of
the period, these minimalist designs
hint at the future direction Nakashima’s
work would take. A composite design in
this style would also serve my client’s
desire for a minimalist stand to house a
modest media setup.
Taking cues from several Nakashi- Once the tails are marked on the top
ma pieces, my final design features a panel, saw to your layout lines to define
half-dovetailed case over a rectilinear them (left). The author then removed the
bulk of the waste area in between each
base joined with half-laps. The flexible
tail at his band saw (top).
design can be scaled to fit larger TVs
or serve as a low bookcase under a
window. The case is joined with half-
blind dovetails at the upper corners and the top panel over its mating
dadoes at the bottom, with a vertical side panel, and mark the
divider dadoed into place at the center. locations of the tails with a
While the two shelves could be fixed in sharp knife before cutting
dadoes, I chose to use adjustable pins the sockets.
so the owner can add more shelves at There are various ways to
a later date, if desired. I used wide, verti- cut dovetail sockets, ranging
cal-grain fir for the case, which prevent- from routing the bulk of the
ed me from having to glue up panels. To waste away before cleaning
carry the straight grain figure around to the joint with a chisel, or
the front and back of the console, I ap- carefully paring the joint. I
plied shop made banding to the edges. cut a series of kerfs in the
waste area, sawing close to
Starting with Dovetails my layout lines, then chop
Begin by cutting the top and sides to out the waste with a chisel.
final width, then plow a 3/8"-wide rabbet Once the bulk of the waste
1/4" deep on each end of the bottom is clear, I pare to my layout Pare to the shoulder lines of the tails, using the knifed lines to
face of the top. The rabbets’ shoulders lines with a chisel and test register the back of the chisel. Work inward from both faces of
make it easier to mark the dovetail pins fit until I have a neat joint. the panel to maintain a neat joint.
and also strengthen the case against
racking. Once the rabbets are cut, mark
tails on the ends of the top panel. For
the 12"-deep case here, I used three
21 ⁄ 2"-wide tails spaced 11 ⁄ 4" apart and
set back 1" from the front and back
edges, but this spacing can vary based
on your personal preference and the
depth of your case. Remove the waste
between the tails using your preferred
method. The wide spacing between my
tails allowed me to remove most of the
waste on the band saw before paring to
my layout lines with a sharp chisel. To Lay the top panel across the sides and knife the locations of the dovetail sockets onto them (left).
finish the dovetails, position each end of Mark the waste areas. Cut a series of kerfs in the sockets (right), and chop it out with a chisel.
Woodworker’s Journal October 2019 27

Carefully lay out and mark the bottom and top panels for 1/2"-wide dadoes.
Remember that these dadoes stop short of the panel edges. center divider — rabbet both faces
of these panel ends. Then trim the
Adding Dadoes and shoulders of the tongues so their overall
Rabbets length matches the dado lengths.
To plow the stopped da-
does for the case bottom Prefinishing Before Assembly
and vertical divider, I When possible, I like to pre-finish parts
used a 1/2" straight bit before assembling them. For this con-
in a router guided by a sole, that meant finishing the case’s inte-
simple jig composed of rior surfaces before putting it together
two rails joined by par- and then finishing the outside of the
allel fences. A cut in the case after it came out of the clamps. I
fence aligns the jig with started by sanding the case parts, work-
layout lines on the work- ing up through the grits to 220, then
piece, and the parallel applied blue painter’s tape to the joinery
rails guide the router to keep those surfaces bare. I wiped a
precisely. Position the few coats of garnet shellac on both sides
jig, clamp it in place and of the divider and the inside faces of the
plow each 3/8"-deep case. After the shellac cured, I wet-sand-
dado in a couple of pass- ed by hand using denatured alcohol and
es. It’s easy to forget 320-grit wet-dry paper to smooth the
that these are stopped finished surfaces further.
dadoes, but start each At this stage, you can remove the
joint with a plunge cut, painter’s tape to prepare for assembly.
and stop routing before The glue-up isn’t complicated, but its
you reach the end of the sequence matters. Begin by joining
board. the sides to the bottom, then insert the
A 3/8" rabbeting bit divider into the bottom. Finally, place
set 1/8" deep makes the top. Carry out a dry fit first before
The author milled the project’s stopped dadoes using a shop-made quick work of forming opening the glue bottle to practice the
jig with parallel fences to control the router’s path (top). A notch
the tongues on the ends sequence and ensure that the joints fit
cut in the jig aligns it accurately for each cut (immediately above).
of the case bottom and together well.
A 3/8" rabbeting bit, set to 1/8" deep, creates the

centered tongues on the ends of the side panels and Practice makes perfect when gluing up the carcass. Be sure
divider. After the tongues are milled, cut their end to carry out a full dry fit with clamps in place so you’ll know
shoulders by hand (inset). the best sequence for assembling the panels.

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DETAILS
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33
SMALL IN SIZE
BIG ON
PERFORMANCE
INTRODUCING THE NEWLY UPGRADED

1020 BENCHTOP DRUM SANDER
EFFICIENCY PERFORMANCE CAPACITY

Patented Dust Hood Collects Powerful 1HP motor with Variable Benchtop sander finishes boards
97% of all Dust* for a Speed Conveyor for smooth and up to 3" thick and 20" wide.
cleaner sanding experience. controlled sanding.
*When paired with a JET Cyclone Dust Collector
FOR MORE INFORMATION AND TO FIND A DEALER NEAR YOU

VISIT JETTOOLS.COM/DRUMSANDERS
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STAND BE HIND YOU R WORK ™

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we put the 10/20 Drum Sander to work again, sanding the inlay flush
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Since this cottonwood bole was initially just yard waste and not destined One of the two faces of the wood blank was a bit flatter than the other.
for a project, the author’s first task was to remove extraneous chunks of Arbortech’s TURBO Plane, installed in a cordless angle grinder, flattened it
wood as well as the bark on what would become the table’s back surface. the rest of the way to form the table’s bottom face.
usage. For example, I make a lot of bowls from wood. There are
more practical bowls made of glass, plastic and ceramics in my
cupboards, but I like to make wooden bowls. The stock I use to
make those bowls often comes from chunks of tree trunks that
are dropped off at a local municipal lawn waste disposal site. I
love driving into the site, sorting through the logs and finding
something that I can then turn into a bowl.
And that’s how I happened upon this huge chunk of cotton-
wood. I saw it and for some reason the shape of it struck me
as a table — it was inspiring! I tried to lift it into my pickup,
but it was way too heavy, so I talked a fellow scrounger into
helping me lift it into the bed. That was last fall, and this
cottonwood spent the winter huddling behind my garbage can
until the thaw. Then it was ready for me to get started on its
transformation. But the question was, how to do it?
Power Carving and Chainsawing to the Rescue

I had already been pondering the idea of using power carving
To make this project, start with
tools from Arbortech™ (arbortechtools.com) to shape wood, a chunk of wood and simply
and so that is where I started. But I also knew that I would carve away whatever does not
need to remove a good bit of material, and for that my trusty look like a table. While that
cordless Makita chainsaw was just the ticket. advice is not entirely accurate,
of course, it’s actually not that
A concept for the table had been floating around in my head
far from the truth.
over last winter in countless sketches. I liked the basic shape
Roughing out the shape began with a chainsaw

(inset). Sketches had been made of the overall
desired form of the table. After the chainsaw, the
shape was further refined using the TURBO Plane
attachment again. Power carving is a technique
growing in popularity and can expand a
woodworker’s arsenal of tools and skills.
41
Once the bottom was flattened, a line was scribed around the circumference (left) to mark a top that would be parallel to the bottom. Then, a new fresh
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NE W ! For building cabinets and fine
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saw blades.
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Woodworker’s Journal
Forrest Quality Shows
© 2019 Forrest Manufacturing

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TOOL TUTORIAL CONTINUED
toggle switch on the nail. However, unlike bump firing won’t apprecia-
the body of the sequential firing, the trigger bly speed anything up.
tool. The first doesn’t have to be released to More importantly, bump
is “sequential” reset the tool — it’s con- firing can be extremely
firing, which stantly “hot,” and by keep- dangerous. As noted, with
requires a ing steady pressure on the the trigger depressed in this
A mode selection switch on a cordless brad nailer. distinct three- trigger you’ll fire a nail every mode the gun is always hot
Left is sequential firing mode, while right engages step procedure time the nosepiece is pressed and will fire a nail every time
bump firing. Sequential firing is safer and more
for every nail against a workpiece. you bump the business end.
precise for most woodworking needs.
you drive. In this While bump firing has its The thing is, it doesn’t care
mode, the nosepiece is first uses (mainly in construction, what it’s bumping and will
pressed against a workpiece particularly when laying roof- happily drive a nail into your
to disengage the firing ing or hanging sheathing), leg — or anything else it
safety, followed by pulling there aren’t many woodwork- bumps — just as much as a
the trigger to fire the nail. ing applications where I’d piece of wood.
The trigger must then be ever use it, as there are a lot
released to reset the tool of downsides. For one thing, Not Quite Nailing It
before another nail can be you throw accuracy out the Nailers are marvelous tools
fired. The sequence, then, is window when bump firing. and rarely give you any trou-
press-pull-release. Nailing should be done care- ble. Newer models, especial-
The second mode is “con- fully for woodworking, and ly, have been fine-tuned for
tact” or “bump” firing. In this that means taking your time extreme reliability. However,
mode, the trigger is pulled to place nails precisely. The issues do come up. Although
first, followed by pressing very act of using a nailer is an you may set hundreds of
against the workpiece to fire incredible time-saver already; nails just fine, every once in a
while you’re sure to get a bad
one. A dense knot or other
A Shop Staple(r) blockage inside the wood
A narrow-crown stapler, a mechanically close may prevent the nail setting,
cousin of nailers, may also be a good choice for or deflect it to one side. If
the nail doesn’t go in all the
a woodshop. While the magazines differ slightly,
way and is mangled above
staplers load and function just like nailers. Perhaps the surface, just pull it out
not as versatile as a basic nailer, staplers readily with pliers and try again at a
handle some specific woodworking chores quickly different spot.
and efficiently. Blowouts extending out
For example, when appearance isn’t a concern, the side of projects are a little
tougher. If the head of the
staples are a fast choice for drawer construction.
nail is seated, it’s sometimes
(For that matter, many furniture manufacturers rely better to grab the protruding
on staples for this rather than dovetail construc- point of the nail and con-
tion.) Likewise, for utility storage, staples are great tinue pulling it through the
when creating simple crates or boxes. Staples are Virtually all tool companies offer narrow-crown workpiece; this often does
far superior to nails for attaching thin material, staplers as part of their lines of fastening tools, and less damage to the wood than
attempting to dig out the nail
such as plywood backs on cabinets and other there are even a few combination tools that accept
head and pulling it out from
furniture. And for upholstered furniture, a stapler both brads and staples. Currently, most available above. Also, if the nail head
can save hours of time attaching fabric or leather options are pneumatic versions, but cordless mod- is otherwise set and unobtru-
for seating. els are beginning to make an appearance. sive, you can instead use a

!COMPARISONOFNAILHOLES&ROMLEFTTORIGHTAREHOLESCREATEDBYA GAUGEPINNAIL GAUGEBRADNAIL
15-gauge finish nail and a framing nail.
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The Classic Look
of Hand-Cut
Dovetails.
The most complete

catalog for woodworkers
• Featuring over 10,000 items
• Innovative jigs and tools
• Router accessories
• Rare hardwood
• Turning supplies
Get your FREE catalog today

at rcklr.co/798 or
call 1-800-279-4441 (Code 798).
ELL
WE S ER
STEVE WALL LUMBER CO. OLIVER MACHINERY DEALER
ARG Quality Hardwoods and Plywood For The
IN L
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S! Craftsmen and Educational Institutions HARDWOOD PLYWOOD
QUAN
CUSTOM RAISED PANEL DOORS
Ash .............................. 4/4....1C ............. 1.85 .... Select..........2.60 8/4 ..... Select ... 2.95
2 4/4........$103.00 8/4 ....... $109.00
Basswood .................... 4/4.................................. Select..........1.95 8/4 ................... 2.60 4/4........$ 89.00 ....... $ 93.00 CUSTOM PLANK HRDWD FLOORING
Birch ............................ 4/4.................................. Select..........3.50 .......................... 0 4/4........$117.00 8/4 ............... NA
Butternut ...................... 4/4....2C ............. 2.50 .... 1C ...............3.25 8/4 .... 1C ........ 3.75 B 4/4........$100.00 8/4 ....... $129.00
Cedar ........................... 4/4....1C+Btr. ..... 2.00 ................................ ......................... 4/4........$ 87.00 8/4 ............... NA
THIN CRAFTWOOD
Cherry .......................... 4/4....1C ............. 2.75 .... Select..........4.90 8/4 ................... 5.75 D 4/4........$126.00 8/4 ....... $139.00
Cypress ....................... 4/4.................................. Select..........3.00 8/4 ................... 4.00 F 4/4........$ 99.00 8/4 ....... $109.00
EXOTIC LUMBER
Hickory-Pecan ............. 4/4....1C ............. 2.00 .... Select..........3.00 8/4 ..... Select ... 3.50 4/4........$110.00 8/4 ....... $137.00
Mahogany (African) ..... 4/4.................................. Select..........5.25 8/4 ..... Select ... 5.55
T 4/4........$124.00 8/4 ....... $127.00 STEVE H. WALL
Maple (Hard)................ 4/4....Select (N) . 3.00 .... Select (W) ...3.65 8/4 ..... Select ... 4.50 B 4/4........$118.00 8/4 ....... $126.00
Maple (Soft) ................. 4/4.................................. Select..........2.60 8/4 ..... Select ... 3.00 U 4/4........$ 97.00 8/4 ....... $107.00 LUMBER CO.
Oak (Red) .................... 4/4....1C ............ 2.10 .... Select..........2.80 8/4 ..... Select ... 3.95 4/4........$107.00 8/4 ....... $129.00 BOX 287
Oak (White) ................. 4/4....1C ............. 2.20 .... Select..........2.80 8/4 ..... Select .. 4.95 N 4/4........$107.00 8/4 ....... $135.00
Poplar .......................... 4/4....1C ............. 1.30 .... Select..........1.80 8/4 ..... Select ... 2.00 D 4/4........$ 87.00 8/4 ....... $ 91.00 MAYODAN, N.C. 27027
Walnut.......................... 4/4....1C ............. 3.25 .... Select..........6.25 8/4 ..... Select ... 7.00 L 4/4........$129.00 8/4 ....... $149.00 336-427-0637
White Pine (Soft) ......... 4/4....F.G. ........... 1.40 ................................ 8/4 ..... FG ........ 1.80 E 4/4........$ 80.00 8/4 ....... $ 86.00 1-800-633-4062
Yellow Pine (Soft) ........ 4/4....Clear ......... 2.20 ................................ 8/4 ..... Clear .... 2.60 4/4........$ 92.00 8/4 ....... $ 99.00 FAX 336-427-7588
Western Red Cedar ..... 4/4....2C+Btr. ..... 2.50 ................................ 8/4 ..... 2C+Btr. . 2.50 S 4/4........$101.00 8/4 ....... $107.00 Email: woodsales@walllumber.com
Above prices are for approximately 20 bd. ft. bundle of clear 1 Face (except for cedar and white pine or lumber listed as 1C + Btr. which have tight knots) 4” - 10” wide • 3’ - 5’ long. Lengths and Website: www.walllumber.com
widths are random. Add 15% to price of bundle if you specify particular lengths and widths. Lumber is surfaced two sides (13/16” on 1” stock • 1 3/4” on 2” stock) or rough. Some of the heavy
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Specify Rough or Surfaced Stock. *Add $5 if Rough. (Shipped in 2 bundles) Add $5 if over 5’ Long. Prices Subject to Change Without Notice
LEIGH 24" D4R PRO
Exceptional Versatility
Precise Joint Fit
Superb Dust Control
leightools.com/video
Woodworker’s Journal October 2019 63

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SHOP FOX®
machines are
backed by a 2 Year
SINCE 1989! Warranty!
TRACK SAW MASTER PACK 8" X 76" PARALLELOGRAM JOINTER ®

• Motor: 120V, 1.1kW, 5500 RPM, 9A WITH SPIRAL CUTTERHEAD & MOBILE BASE 177335
• Blade rim speed: 9070 FPM • Motor: 3 HP, 230V, single-phase • Fence system: positive stops at
• Max. cutting depth at 45°: without rail 15 ⁄ 8", • Total table size: 9" x 76" +/- 45 degrees and 90 degrees
w/ rail 17⁄ 16" • Fence size: 4-5/8" x 38" • Weight: 470 lbs.
• Max. cutting depth at 90°: without rail 25 ⁄ 32",
• Maximum depth of cut: 1/8" • CSA certified
w/ rail 131⁄ 32"
• Rabbeting capacity: 1/2"
• Includes saw blade: 160mm x 20mm x 48T
• Dust port dia.: 11⁄ 2" • Cutterhead speed: 5500 RPM
• Saw weight: 11 lbs. W1835 Track Saw • Cutterhead diameter: 3-1/16"
• Cuts per minute: 22,000
Includes: • Number of cutterhead inserts: 36
Accessory Pack & • Insert size: 15.0 x 15.0 x 2.5mm
55" Guide Rail • Power transfer: Poly V-belt
W1860 8" x 76" Parallelogram Jointer with Spiral Cutterhead

W1832 Track Saw Master Pack & Mobile Base
10" TABLE SAW 13" 3/4 HP, BENCH-TOP OSCILLATING 12" X 15" VARIABLE SPEED
WITH RIVING KNIFE DRILL PRESS BENCH-TOP WOOD LATHE
• 3 HP, 230V, single-phase • Max depth of cut • Motor: 3 ⁄4 HP, 110V, 1725 RPM • Motor: 3 ⁄4 HP, 110V, single-phase, universal motor
• Blade tilt: Left, 0°–45° @ 90°: 31⁄ 8",
• Overall height: 38" • 12" swing over bed
• Table height from floor: 34" @ 45°: 23⁄16"
• Spindle travel: 31⁄4" • 15" between centers
• Cast iron table size: 27" x 401⁄4" • Max. rip capacity: • Swing: 131⁄4" • Two spindle speed ranges: 500-1800 RPM &
• Table size with extension: 291⁄ 2"
• Drill chuck: 5 ⁄ 8" 1000-3800 RPM
27" x 535 ⁄ 8" • Overall dimensions: • Speeds: 12, 250–3050 RPM • 1" x 8 TPI RH thread spindle size
• Arbor speed: 4300 RPM 62" L x 41" W x 40" H
• Table: 123 ⁄ 8" dia. • Spindle indexing in 15° increments
• Arbor size: 5 ⁄ 8" • Approx. shipping • Table swing: 360° • Heavy-duty cast-iron
• Max. dado width: weight: 527 lbs.
• Table tilt: 45° left & 45° right construction
13 ⁄ 16"
• Approx. shipping • Approx. shipping
weight: 123 lbs. weight: 87 lbs.
Includes 10"
Carbide-Tipped 232857
Blade
W1819 10" 3 HP Table Saw with Riving Knife W1668 13" 3⁄4 HP, Bench-Top Drill Press W1836 Bench-Top Wood Lathe
KNIFE BELT SANDER /BUFFER 14" SUPER-DUTY RESAW BANDSAW 1-1/2 HP PORTABLE
• Motor: 1 HP, 110V, 14A, 1725 RPM • Motor: 2 HP, 110V/220V (prewired 110V), 1720 RPM CYCLONE DUST COLLECTOR
• Belt size: 2" x 72"-76" range • Amps: 15A at 110V, 7.5A at 220V
• Belt speed: 4500 FPM • Table size: 213 ⁄4"L x 161⁄ 2"W • Motor: 11⁄ 2 HP, 110V, 3450 RPM, 15A
• Left arbor: 1" x 81⁄ 2" extension • Table tilt: 5°, 45° • Intake hole size: 6"
with 5 ⁄ 8" arbor • Floor to table height: 37" • Impeller: 123 ⁄4" welded steel
• Height with belt arm horizontal: 111⁄ 2" • Max cutting height: 14" • Collection drum size: 20 gallons
• Height with belt arm vertical: 37" • Max throat capacity: 131⁄ 2" • Air suction capacity: 868 CFM
• Overall width: 291⁄ 2" • Max cutting width with fence: 12" • Static pressure: 9.7"
• Cast iron body • Overall size: 29"W x 321⁄ 2"D x 76"H • Weight: 375 lbs.
• All ball bearing construction • Dual 4" dust ports
• Approx. shipping weight: 113 lbs. • Footprint: 23"L x 18"W
• Approx. shipping weight: 388 lb.
Made in an
ISO 9001 Factory
W1867 1-1/2 HP Portable Cyclone
W1843 Knife Belt Sander/Buffer W1849 14" Super-Duty Resaw Bandsaw Dust Collector
WOODSTOCK® INTERNATIONAL, INC. IS ALSO HOME TO ROMAN CARBIDE®, PLANER PAL®, JOINTER PAL®, AND MANY OTHER FINE BRANDS.
PLEASE VISIT OUR WEBSITE OR CALL TOLL FREE TO FIND AN AUTHORIZED DEALER NEAR YOU.
19401R2
sales@woodstockint.com WHOLESALE ONLY SHOP FOX® is a registered trademark of Woodstock® International, Inc.
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