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Lesson Introduction
This chapter is the first of three which present the applications and common
calculations involving nitrogen at the well site. To do these problems at the well
site or in an office it will be necessary for the operator to have a clear
understanding of the Halliburton Redbook to determine capacities and have
attended the Halliburton Essential Mathematics coarse. It will not be necessary to
look up the Redbook information during class time. This is not done in order to
limit confusion and save time when teaching the coarse.
In the coarse, the majority of problems are intentionally set up not to need
interpolation. This is also done in order to spend more time on the application of
how nitrogen is applied in the field and to minimize the confusion for the student
while learning the basics concepts necessary in the calculations. When doing the
actual calculations in the field and in an office it will be very uncommon not to
have to interpolate and in many cases a double interpolation is needed.
Interpolating will be covered in the latter part of the next section. In the field it
will be necessary for the student to understand interpolating and Redbook
calculation.
The cool-down volumes necessary to perform the jobs are not accounted for in the
calculations. This is due to the variations in amounts necessary with different
pumps and climates.
Basic Concepts
All gases have a relationship between temperature, pressure , and volume. This is
shown in the calculation PV = nrT. In this case n and r are constant and vary
depending on the units we are using. If P,V,or T changes, then one of the others
must also change to keep the equation balanced. An example of volume changing
as pressure decreases is watching a bubble expand as it travels upward in water.
As the bubble gets closer to the surface it expands due to not having as much
hydrostatic water pressure on it. An example of temperature changing and its
effect on pressure can be seen with the tires on your car. On cold days your tire
gauge will show less pressure than a hot day if the same volume of air is in the
tire. P, V, and T have these same relationships in a well.
Because nitrogen is a gas, once we leave the nitrogen pumper, routine oil field
calculations become more difficult when nitrogen is involved. Usually what we
can expect to happen is the nitrogen gas will contract into a smaller volume as
pressure is increased, and nitrogen gas will expand to a greater volume as
pressure is decreased. The nitrogen gas will expand with increasing temperature
and contract with decreasing temperature.
Terminology
WHP - (Wellhead Pressure) - This is the pressure showing uphole on a gauge.
Depending on what is happening at the time it can also be called other terms
when needing to be more specific, such as:
WHTP - Wellhead Treating Pressure - This is the pressure at the wellhead while
pumping either nitrogen, fluids or both.
ISIP - Instant Shut In Pressure - This is the pressure immediately after all the
pumps (nitrogen or fluid) have been shut down. It is recorded due to a need to
see how a well is reacting during pumping after discounting out all friction
pressures.
PBH - (Pressure Bottom Hole) - This can be the pressure at the bottom of the
tubing, or coiled tubing when static, jetting, displacing, etc. or the pressure at the
perforations when pumping into the formation or flowing out of the formation.
Depending on what is being done it can also be called other names when needing
to be more specific, such as:
BHP - Bottom Hole Pressure - This is the term usually used when there is no
movement of fluids or gases. Often times it can be calculated by determining the
hydrostatic weight of the fluids or gases in the wellbore and adding to the WHP if
the well is not dead.
BHTP - Bottom Hole Treating Pressure - This term is used when pumping fluids
into the formation. It is the pressure just outside the perforations which the
formation is seeing. It is used to aid in determining fracturing pressures,
reservoir pressures, damaged zones, leak off rates, etc.
BHFP - Bottom Hole Flowing Pressure - This term is used when wells are flowing
back. It is the pressure on the inside of the casing across from the
perforations. It is important in nitrogen applications when doing a well cleanout
or jetting job.
PH - Pressure Hydrostatic - This is the hydrostatic pressure of a column of fluid,
gas, or a mixture. In our calculations it will normally be PH exerted at the bottom
of the tubing or at the mid-point of the perforated interval.
PH = (Mud Weight * .052 * Depth)
T. G. - (Temperature Gradient) - As a well is drilled deeper the temperature
increases with depth. A temperature just below the ground surface can be readily
found and by the use of temperature gauges on wireline or electric line devices a
bottom hole temperature is found. The temperature gradient is how fast per 100
ft intervals the temperature increases as we go deeper in the well.
T.G. = [(Bottom Hole Temperature - Surface Temperature) /
Depth] * 100 feet
V’/V - (Volume Factor) - This is a term which will be used through out this
chapter. It relates how much standard volume of gas is compressed into an actual
volume of space. The units are usually given in scf/bbl. The equation is:
V’/V = Standard Volume Gas (scf) / Actual Volume Gas (bbl) =
scf / bbl
There are two tables in the Nitrogen Data for Oil Well Servicing manual which
uses V’V.
Table VI - Gives V’/V when temperature and pressure is a constant. (group 1
problems)
Table IV - This gives an average V’/V when the pressure and temperature
changes as a gradient over a depth interval. (group 2 problems).
Overview Applications & Calculations
In working problems involving gas it is vary important to determine if the
temperature will be staying constant or changing. Usually on the surface the
temperature is a constant, but when we are pumping down to a formation or up
the backside our temperatures will change.
100 45 43 41 40 39 37 36 35 34
200 84 80 78 75 72 70 68 66 64
300 122 118 114 110 106 103 99 96 94
400 161 I55 150 145 140 135 131 127 123
500 200 193 186 180 174 168 163 158 153
600 239 230 222 214 207 201 194 188 183
700 278 268 258 249 241 233 226 219 213
800 317 305 294 284 275 266 258 250 242
900 356 343 330 319 308 298 289 276 267
1000 395 380 367 354 342 326 315 305 295
1100 434 418 403 389 371 358 345 334 324
1200 473 455 439 424 403 389 375 363 352
1300 511 493 475 452 435 420 405 392 379
1400 550 530 506 485 467 450 435 420 407
1500 589 567 540 518 499 481 464 449 434
1600 628 599 574 551 530 511 493 477 461
1700 667 635 608 583 561 541 522 504 488
1800 706 670 641 615 592 570 550 532 515
1900 738 705 674 647 622 599 578 559 541
2000 774 739 707 678 652 628 686 586 567
2100 810 773 739 709 682 657 634 612 593
2200 845 806 771 740 711 685 661 639 618
2300 879 839 802 770 740 713 687 668 647
2400 913 871 833 799 773 744 718 695 672
2500 946 903 868 833 801 772 745 721 698
2600 979 939 899 863 830 800 772 746 723
2700 1016 971 929 892. 858 827 798 772 747
2800 1049 1002 959 921 886 854 824 797 772
2900 1081 1033 989 949 913 880 850 822 796
3000 1113 1063 1018 978 941 907 875 846 820
3100 1144 1093 1047 1005 967 933 900 871 843
3200 1174 1122 1075 1033 994 958 925 895 867
3300 1204 1151 1103 1060 1020 983 950 919 890
3400 1234 1180 1131 1086 1046 1008 974 942 913
3500 1263 1208 1158 1112 1071 1033 998 965 935
3600 1291 1235 1184 1138 1096 1057 1022 988 958
3700 1319 1262 1211 1164 1121 1081 1045 1011 980
3800 1346 1288 1236 1189 1145 1105 1068 1033 1001
3900 1373 1314 1262 1213 1169 1128 1090 1055 1023
4000 1399 1340 1286 1237 1192 1151 1113 1077 1044
4100 1424 1365 1311 1261 1216 1174 1135 1099 1065
4200 1455 1395 1339 1284 1238 1196 1156 1120 1086
4300 1481 1420 1364 1312 1265 1218 1178 1141 1106
4400 1506 1444 1388 1336 1288 1244 1203 1161 1126
4500 1532 1469 1411 1359 1310 1266 1224 1186 1150
Purging and Pressuring a System
In an industrial plant often times fluids need moved out of a vessel or a vessel
needs to be purged of any unwanted gases. Nitrogen will not react with the
metals or chemicals in a hazardous way. These purges are done usually at low
pressures.
EXAMPLE 1
Given: Purge a system with 10,000 scf of nitrogen. Close valve at other
end and pressure up the system to 100 psi with nitrogen at a
temperature of 80°F. System capacity is 400 bbls.
Solution: Using Section VI at 80°F and 100 psi, it will take 43 scf/bbl of N2.
(43 scf/bbl)(400 bbl) = 172,00 scf
17,200 scf + 10,000 scf = 27,200 scf plus cool-down.
PROBLEM 1
Given: Purge a system with 30,000 scf of nitrogen. Close valve at other
end and pressure up the system to 300 psi with nitrogen at a
temperature of 100°F. System capacity is 400 bbls.
Essential to the operation of oil and gas processing systems is the knowledge that
the plant is in a safe operating condition. With the ever increasing demands and
complexity of our aging processing plants, the handling of toxic gas at high
pressures requires the need for stringent safety standards. To comply with these
standards, helium leak detection is an effective way to determine leaks. Helium
leak detection can find leaks at 5 scf/yr. and this information documented via
data acquisition systems exclusive to Halliburton.
Conventional methods such as hydrostatic testing, visual inspection, or on gas
plants a soap solution for detection of bubbles, are all unrepresentative and
limited.
Advantages
• Simulates live gas conditions
• Tests conducted at operating pressure
• Gases are safe and inert.
• No need to remove instrumentation
• Forms an integral part of the hookup program
EXAMPLE 2
Find: Scf of nitrogen needed to test at 500 psi and 3500 psi.
Solution: Using Section VI, at 80°F and 500 psi it will take 193 scf/bbl and at
3500 psi it will take 1208 scf/bbl of N2.
PROBLEM 2
Find: Scf of nitrogen needed to test at 500 psi and 4000 psi.
When there is oil and natural gas being produced there will also be pipelines to
carry the hydrocarbons to a market. In the pipelines a pig is often times run to
remove fluids, gases or debris. The pigs are made out of various materials
mainly rubbers and foams and work similar to a 5-wiper plug for displacing
cements or muds in cementing applications. Often times nitrogen is used in this
operation to separate hydrocarbons and air (explosive mixture), passivate the
pipe, or as an economical high pressure gas. When the topography is level,
standard calculations can be used. When the line runs over various hills and
valleys, then a computer programs needs to be run due to the effect of
accumulated hydrostatic heads. More detail is given on this in the Halliburton
Pipeline manual.
The following is a problem were accumulated heads do not need to be taken into account.
EXAMPLE 3
Given: A 12” gas pipeline 9.4 miles long has a capacity of 6,944 bbls. It is
required to displace a pig through it at 200 psi. The ground
temperature and nitrogen to be pumped is 60°F.
Solution: Using Section VI, at 60°F and 200 psi it will take 84 scf/bbl N2.
PROBLEM 3
EXAMPLE 4
Given: A coiled tubing unit is on location. The unit has 10,000 ft of 1-1/4
inch tubing in the hole and 8000 ft on the reel. The customer has
initially asked for nitrogen to displace out the fluids to the
wellhead. WHP is 3000 psi and the capacity of the tubing on the
reel is 8 bbl. Surface temperature is 80°F.
Solution: Using Section VI, at 80°F and 3000 psi it will take 1063 scf/bbl N2.
PROBLEM 4
Given: A coiled tubing unit is on location. The unit has a total of 10,000 ft
of coiled tubing with 5000 ft still left on the reel. The total capacity
of the coiled tubing unit is 10 bbl. The customer has requested to
displace the unit to the wellhead. The WHP is 4,100 psi and the
surface temperature is 60°F.
EXAMPLE 5
Given: A customer has called in and requested a straight nitrogen
stimulation treatment. He has given a BHTP of 1900 psi. He would
like the downhole rate to be 150 bbl/min and a total volume in the
reservoir to be 1500 bbl of nitrogen. The reservoir temperature is
100°F.
Solution: The pressure the nitrogen will see in the reservoir during pumping
is 1900 psi at 100°F.
PROBLEM 5
Find: What rate will the nitrogen be in the reservoir in bbl/min. What is
the volume in the reservoir in bbls.
WELLHEAD PRESSURE (WHP) AND VOLUME FACTOR (V’/V) VS BOTTOMHOLE PRESSURE AND DEPTH
GEOTHERMAL GRADIENT = 1.1 DEG. F/100 FT
DEPTH 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
(FEET)
500 WHP 492. 983. 1475. 1967. 2460. 2953. 3446. 3940. 4435. 4929. (PSIA)
V’/V 188. 375. 559. 736. 903. 1060. 1205. 1339. 1462. 1576. (SCF/BBL)
1000 WHP 483. 967. 1451. 1935. 2420. 2906. 3393. 3881. 4370. 4860. PSIA)
V’/V 185. 370. 551 726. 891. 1046. 1190. 1324. 1447. 1560. (SCF/BBL)
1500 WHP 475. 951. 1427. 1904. 2382. 2861. 3342. 3824. 4308. 4793. PSIA)
V’/V 183. 365. 544. 716. 880. 1033. 1176. 1309. 1431. 1544. (SCF/BBL)
2000 WHP 468. 936. 1404. 1873. 2345. 2817. 3292. 3768. 4246. 4726. PSIA)
V’/V 180. 360. 536. 706. 868. 1020. 1162. 1294. 1416. 1528. (SCF/BBL)
2500 WHP 460. 920. 1382. 1844. 2308. 2774. 3243. 3714. 4186. 4661. PSIA)
V’/V 178. 355. 529. 697. 857. 1008. 1149. 1280. 1401. 1513. (SCF/BBL)
3000 WHP 453. 906. 1360. 1815. 2273. 2733. 3195. 3660. 4128. 4598. PSIA)
V’/V 176. 351. 522. 688. 846. 996. 1135. 1265. 1386. 1498. (SCF/BBL)
3500 WHP 446. 892. 1338. 1787. 2238. 2692. 3148. 3608. 4070. 4535. PSIA)
V’/V 173. 346. 515. 679. 836. 984. 1122. 1252. 1372. 1483. (SCF/BBL)
4000 WHP 439. 878. 1318. 1760. 2204. 2652. 3103. 3557. 4014. 4474. PSIA)
V’/V 171. 341. 529. 671. 825. 972. 1109. 1238. 1358. 1469. (SCF/BBL)
4500 WHP 432. 864. 1298. 1733. 2171. 2613. 3058. 3507. 3959. 4414. PSIA)
V’/V 139. 337. 502. 662. 815. 960. 1097. 1225. 1344. 1454. (SCF/BBL)
5000 WHP 425. 851. 1278. 1707. 2139. 2575. 3014. 3458. 3905. 4355. PSIA)
V’/V 167. 333. 496. 654. 805. 949. 1085. 1211. 1330. 1440. (SCF/BBL)
5500 WHP 419. 838. 1259. 1682. 2108. 2538. 2972. 3410. 3852. 4297. PSIA)
V’/V 165. 329. 490. 646. 796. 938. 1073. 1199. 1316. 1426. (SCF/BBL)
6000 WHP 413. 826. 1240. 1657. 2077. 2502. 2930. 3363. 3800. 4241. PSIA)
V’/V 163. 325. 484. 638. 786. 928. 1061. 1186. 1303. 1413. (SCF/BBL)
6500 WHP 406. 813. 1222. 1633. 2048. 2466. 2889. 3317. 3749. 4186. PSIA)
V’/V 161. 321. 478. 631. 777. 917. 1049. 1174. 1290. 1399. (SCF/BBL)
7000 WHP 400. 801. 1204. 1609. 2018. 2432. 2849. 3272. 3699. 4131. PSIA)
V’/V 159. 317. 472. 623. 768. 907. 1038. 1161. 1277. 1386. (SCF/BBL)
7500 WHP 395. 790. 1187. 1586. 1990. 2398. 2810. 3228. 3650. 4078. PSIA)
V’/V 157. 313. 466. 616. 759. 897. 1027. 1150. 1265. 1373. (SCF/BBL)
8000 WHP 389. 778. 1170. 1564. 1962. 2365. 2772. 3185. 3603. 4026. PSIA)
V’/V 155. 309. 461 609. 751. 887. 1016. 1138. 1253. 1360. (SCF/BBL)
8500 WHP 383. 767. 1153. 1542. 1935. 2332. 2735. 3143. 3556. 3974. PSIA)
V’/V 153. 306. 456. 602. 742. 877. 1005. 1126. 1240. 1348. (SCF/BBL)
9000 WHP 378. 756. 1137. 1521. 1908. 2301. 2698. 3101. 3510. 3924. PSIA)
V’/V 152. 302. 450. 595. 734. 868. 995. 1115. 1228. 1335. (SCF/BBL)
9500 WHP 372. 746. 1121. 1500. 1882. 2270. 2663. 3061. 3465. 3875. PSIA)
V’/V 150. 299. 445. 588. 726. 858. 984. 1104. 1217. 1323. (SCF/BBL)
10000 WHP 367. 735. 1106. 1479. 1857. 2240. 2628. 3021. 3421. 3826. PSIA)
V’/V 148. 295. 440 582. 718. 849. 974. 1093. 1205. 1311. (SCF/BBL)
EXAMPLE TABLE
WELLHEAD PRESSURE (WHP) AND VOLUME FACTOR (V’/V) VS BOTTOMHOLE PRESSURE AND DEPTH
GEOTHERMAL GRADIENT = 1.6 DEG. F/100 FT
DEPTH 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
(FEET)
500 WHP 492. 983. 1475. 1967. 2460. 2953. 3446. 3940. 4435. 4930. (PSIA)
V’/V 187. 374. 558. 734. 901. 1057. 1202. 1335. 1459. 1572. (SCF/BBL)
1000 WHP 483. 967. 1451. 1935. 2421. 2907. 3394. 3882. 4371. 4861. PSIA)
V’/V 184. 368. 548. 722. 886. 1041. 1184. 1317. 1439. 1552. (SCF/BBL)
1500 WHP 476. 951. 1428. 1905. 2383. 2852. 3343. 3826. 4309. 4794. PSIA)
V’/V 182. 362. 540. 710. 873. 1025. 1167. 1299. 1421. 1533. (SCF/BBL)
2000 WHP 468. 936. 1405. 1875. 2346. 2819. 3294. 3771. 4249. 4729. PSIA)
V’/V 179. 357. 531. 699. 859. 1010. 1151. 1281. 1402. 1514. (SCF/BBL)
2500 WHP 461. 921. 1383. 1846. 2311. 2777. 3246. 3717. 4190. 4665. PSIA)
V’/V 176. 351. 523. 688. 846. 995. 1135. 1264. 1384. 1496. (SCF/BBL)
3000 WHP 453. 907. 1362. 1818. 2276. 2736. 3199. 3665. 4133. 4603. PSIA)
V’/V 173. 346. 515. 678. 834. 981. 1119. 1248. 1367. 1478. (SCF/BBL)
3500 WHP 446. 893. 1341. 1791. 2242. 2697. 3154. 3614. 4077. 4542. PSIA)
V’/V 171. 340. 507. 668. 822. 967. 1104. 1231. 1350. 1460. (SCF/BBL)
4000 WHP 440. 880. 1321. 1764. 2210. 2658. 3110. 3565. 4022. 4483. PSIA)
V’/V 168. 335. 499. 658. 810. 954. 1189. 1216. 1334. 1443. (SCF/BBL)
4500 WHP 433. 867. 1302. 1739. 2178. 2621. 3067. 3516. 3969. 4425. PSIA)
V’/V 166. 331. 492. 649. 799. 941. 1075. 1200. 1317. 1427. (SCF/BBL)
5000 WHP 427. 854. 1283. 1714. 2147. 2584. 3025. 3469. 3917. 4369. PSIA)
V’/V 163. 326. 485. 639. 787. 928. 1061. 1185. 1302. 1410. (SCF/BBL)
5500 WHP 421. 842. 1264. 1689. 2117. 2549. 2984. 3424. 3867. 4313. PSIA)
V’/V 161. 321. 478. 630. 777. 916. 1047. 1170. 1286. 1394. (SCF/BBL)
6000 WHP 415. 830. 1247. 1666. 2088. 2514. 2945. 3379. 3817. 4259. PSIA)
V’/V 159. 317. 472. 622. 766. 904. 1034. 1156. 1271. 1379. (SCF/BBL)
6500 WHP 409. 818. 1229. 1643. 2060. 2481. 2906. 3335. 3769. 4207. PSIA)
V’/V 157. 312. 465. 613. 756. 892. 1021. 1142. 1254. 1363. (SCF/BBL)
7000 WHP 403. 807. 1212. 1621. 2032. 2448. 2868. 3293. 3722. 4155. PSIA)
V’/V 155. 308. 459. 605. 746. 881. 1008. 1129. 1242. 1348. (SCF/BBL)
7500 WHP 397. 796. 1196. 1599. 2005. 2416. 2831. 3251. 3675. 4104. PSIA)
V’/V 153. 304. 453. 597. 736. 869. 996. 1115. 1228. 1334. (SCF/BBL)
8000 WHP 392. 785. 1180. 1578. 1979. 2385. 2795. 3210. 3630. 4055. PSIA)
V’/V 151. 300. 447. 589. 727. 859. 984. 1102. 1214. 1319. (SCF/BBL)
8500 WHP 387. 775. 1164. 1557. 1954. 2354. 2760. 3171. 3586. 4007. PSIA)
V’/V 149. 296. 441. 582. 718. 848. 972. 1090. 1201. 1305. (SCF/BBL)
9000 WHP 382. 764. 1149. 1537. 1929. 2325. 2726. 3132. 3543. 3959. PSIA)
V’/V 147. 292. 435. 575. 709. 838. 961. 1077. 1187. 1291. (SCF/BBL)
9500 WHP 377. 754. 1134. 1517. 1904. 2296. 2692. 3094. 3501. 3913. PSIA)
V’/V 145. 289. 430. 567. 700. 828. 949. 1065. 1174. 1278. (SCF/BBL)
10000 WHP 372. 745. 1120. 1498. 1881. 2268. 2660. 3057. 3460. 3868. PSIA)
V’/V 143. 285. 424. 560. 692. 818. 939. 1053. 1162. 1264. (SCF/BBL)
In Fig 4, the table appears to be more complicated than Fig 1. This is due to
adding in the effects of a changing temperature and pressure. The V’/V is the
same units as in section VI (scf/bbl), but in section IV, V’/V is an average scf of
nitrogen in a bbl volume. We need to use an average V’/V due to as the
temperature rises, V’/V goes down, and as the pressure increases, V’/V goes up.
This can be seen by comparing the V’/V at different depths, temperatures, and
pressures of various tables found in section IV.
In the next set of problems we will be working with an average volume of gas
which occupies a bbl. over a changing temperature and depth. In the majority of
cases the temperature is either given or easily calculated into a temperature
gradient. The calculation for finding a temperature gradient is in the terminology
section of this chapter. The Well Head Pressure or Bottom Hole Pressure must be
known or given prior to starting the calculation. If the WHP is given then BHP is
easily solved or if the BHP is given then the WHP is then solved. The difference
between BHP and WHP is the hydrostatic weight as long as we are not pumping;
or if pumping, then at a rate which will cause negligible friction. At this point
the depth is either given and the volume of nitrogen is calculated, or the volume
of nitrogen is given and the depth interval is solved.
In working these problems it is best to first determine which of the following
values are obtainable prior to the calculating, then solve for what is not available
but necessary to properly conduct the job.
• Temperature Gradient
• Depth
• WHP - Wellhead Pressure
• BHP - Bottom Hole Pressure
• V’/V - Volume (in scf) per Bbl of space.
• Total Volume of Conduit (in bbls).
EXAMPLE 6
Given: 5-1/2” casing is full of 9.62#/gal brine. The customer plans to run
2-7/8” tubing to 6000 ft, then pump nitrogen down the tubing to
displace the brine out into the backside. Tubing capacity is 35 bbl
and the temperature gradient is 1.1 DEG F°/100 ft.
Find: BHP when brine displaced out of tubing. What is the WHP when
displacement completed. How much nitrogen is pumped.
In Section IV at 1.1 T.G. (pg. 13), Intersecting the 6,000 ft depth with
a BHP of 3000 psi gives a V’/V of 928 scf/bbl and a WHP of 2502
psi.
PROBLEM 6
Given: 7” casing is full of 10.12#/gal mud. The customer plans to run 3-
ft, then pump nitrogen down the tubing to
displace the mud into the backside. Tubing capacity is 78 bbls and
the temperature gradient is 1.6 DEG F°/100 ft.
Find: BHP when brine displaced out of tubing. What is the WHP when
displacement completed. How much nitrogen is pumped.
EXAMPLE 7
Given: 6-5/8” casing is full of 14.42#/gal brine. The customer plans to run
2-7/8” tubing to 4000 ft, then pump nitrogen down the tubing to
displace the brine out of the well. Tubing capacity is 20 bbls.
Annulus capacity is 110 bbls. T.G. = 1.6 DEG F°/100 ft.
Find: BHP when tubing displaced with nitrogen. What is the wellhead
pressure at this point. How much nitrogen is pumped at this point.
How much nitrogen is needed to finish displacement of
annulus.
In section IV at 1.6 T.G. (pg. 25), intersecting 4000 ft with 3000 psi
BHP gives a WHP of 2658 psi and a V’/V of 954 scf/bbl.
In using the 1500 psi as the BHP the V’/V at 4000 ft is 499 scf/bbl for continuing to
displace out the rest of the annulus fluids.
Rule of Thumb
In the 2nd part of the last problem we used a BHP which was 1/2 of the original
in order to finish unloading the hole. In some cases this may be more nitrogen
then necessary. A good rule of thumb is:
Given: 5-1/2” casing is full of 8.65#/gal brine. The customer plans to run
2-3/8” tubing to 10,000 ft, then pump nitrogen down the annulus
and displace all the fluids out of the well up the tubing. Tubing
capacity is 39 bbls and the annulus capacity is 178 bbls. T.G. = 1.1
DEG F°/100 ft.
EXAMPLE 8
Given: 5-1/2” casing is full of 11#/gal brine. The customer plans to run 2-
7/8” tubing to 7000 ft, then pump nitrogen down the annulus to
displace the backside. This is in order to allow for an annulus
blanket. The temperature gradient is 1.1 DEG F°/100 ft and the
backside capacity is 111 bbls.
Find: BHP when brine displaced out of annulus. What is the wellhead
pressure when displacement is completed. How much nitrogen is
pumped.
Nitrogen can play a vital role throughout the test. It’s used to pressure the test
string from the surface before the tester is opened to check for leaks. A nitrogen
cushion also prevents a sudden release of pressure at the formation face when the
tester is opened, which helps reduce sloughing of the formation. With a nitrogen
cushion, pressure can be slowly bled off at the surface, minimizing sudden
pressure differentials.
In deep high pressure wells, where heavy mud could collapse an empty drill
string, a nitrogen cushion and control valve can provide ample protection and
save rig time compared to a water cushion. A partial water cushion may also be
used to prevent drill string collapse and still allow pressure control with nitrogen.
With a nitrogen cushion in the string, pressures are easily controlled from the
surface. You have better control of your well throughout the test and you can test
in formations that couldn’t be tested conventionally.
PROBLEM 16
Given: A drill stem test is to be conducted and they would like to pressure
up the drill prior to opening the downhole tool to the reservoir.
The 4-1/2” D.P. has a capacity of 128 bbls down to 9000 ft. The
BHT is 160°F and the ground surface temperature is 60°F. They
would like the nitrogen BHP to be 4000 psi when the tools are
opened.
Using Section IV at 1.1 T.G. (pg. 13) and intersecting 9000 ft depth
with the 4000 psi BHP the V’/V of 1115 scf/bbl and a WHP of
3101 psi
As can be seen in this problem and the rest in this chapter the V’V
in scf/bbl is the average over a gradient.
PROBLEM 17
Given: A drill stem test is to be conducted and they would like to pressure
up the drill pipe prior to opening the downhole tools to the
reservoir. The 4-1/2” D.P. has a capacity of 107 bbl and is set 7500
ft with a BHT of 200°F. The surface temperature is 80°F. You have
pressured up the drill pipe with 63,680 scf of nitrogen. Your
surface gauges show 1600 psi.
When a well is ready to be perforated, nitrogen is used to displace the well fluid
out of the tubing. The packer is set, the gun positioned, and the well pressured
with nitrogen. After firing, the gun is removed through a lubricator. The
nitrogen is slowly bled to the atmosphere to help bring in the well. Swabbing
usually is not required.
EXAMPLE 10
Solution: In Section IV at 1.1 T.G. (pg. 13), at a depth of 6500 ft and a BHP of
3000 psi. The WHP is 2466 psi and the V’/V is 917 scf/bbl
EXAMPLE 11
Given: A set of T.C.P. guns have been run in 5-1/2” casing along with a
packer to 7000 ft on 2-3/8” tbg. The hole has been previously
purged of fluids. The customer is wanting the backside filled with
nitrogen to a wellhead annulus pressure of 4130 psi. The annulus
capacity is 125 bbls and the T.G. is 1.1. 30 minutes after the guns go
off the WHP has fallen to 3272 psi.
When the WHP falls to 3272 psi we can use the same table the BHP
is 4000 psi and the V’/V is 1161 scf/bbl.
PROBLEM 9
Given: A set of T.C.P. guns have been run in 5” casing along with a packer
to 4000 ft with 2-3/8” TBG. The hole has been previously purged
of fluid. The backside is to be filled with nitrogen to a WHP of
1760 psi. The annulus capacity is 54 bbls and the temperature
gradient is 1.1 DEG F/100 ft.
Find: Amount of nitrogen needed to fill the backside. What is the BHP
when the WHP is 1760 psi.
PerfCon P
PerfCon P service is designed for use when the casing has not been perforated
across an interval where sand production may be a problem. Perforating guns are
run in place with a packer set above the interval. A small volume of resin is
placed across the interval. Compressed nitrogen is then used to create the
extreme overbalanced conditions across the perforation zone. When pressure is
reached, the guns are fired, and the resin is carried into the newly created
perforations. The extreme overbalanced condition cleans out the new perforation
tunnels, stabilizes the tunnels, and forces in more resin. Catalyst is then injected
into the perforations to convert the liquid resin into a strong plastic designed to
consolidate the sand.
This nitrogen problem for a PerfCon P job would be the same as in the Perf-Stim
Process.
Freeing Differentially Stuck Drill Pipe
There are two effective methods of placing corrosion inhibitor with nitrogen. In
the first, nitrogen is used to create an inhibitor mist. Tubing fluid is displaced by
the mist back into the formation, and the tubing filled with the mist. Pressure is
maintained to allow the mist time to deposit the inhibitor on the tubing wall, then
the nitrogen is bled off and the well put back on production.
Shut-in time is held to a minimum and the inhibitor is much more likely to stick
on the tubing because swabbing and displacement fluids are eliminated.
In the second technique, inhibitor is displaced into the formation with a
commingled nitrogen fluid. In low pressure wells, nitrogen gas alone can
displace the inhibitor fluid. The nitrogen allows the well to be placed on
production faster, and without swabbing.
Computer Programs
Complete the following exercises, using your note book and class notes as references.
1. What effect does pressure have when determining how much nitrogen will be necessary to do a
job?
4. With temperature at 100 degrees F. How many scf/bbl of nitrogen is there at 5,000 psi?
Lesson Summary
This lesson explained basic calculation terminology and many of the application
for nitrogen when it is pumped without commingling or foaming with fluids.
Calculations were initially done which allowed the student to understand how
much nitrogen would be needed when pumping through surface lines, vessels,
and manifolds. When the nitrogen was pumped down the tubing or casing the
calculations became a little more complicated due to the effect of changing
pressures and temperatures over a gradient.
Commingled Fluids / Nitrogen
(Applications & Calculations)
Interpolating
Lesson Objectives
In this chapter the student will learn:
Lesson Introduction
This chapter is the second of three which presents the applications and common
calculations involving nitrogen at the wellsite. In the last chapter we discussed the use of
nitrogen when used by itself. In this chapter we will be discussing the use of nitrogen
when commingled with other fluids.
In the latter part of the chapter we will be learning how to interpolate. Interpolating is
necessary when doing nitrogen calculations which involve tables. In the previous chapter
we worked a number of problems which did not involve interpolating. This was
intentionally not added in the earlier calculations due to the additional time it would have
taken and the confusion it would have added when we are first learning the concepts of oil
field nitrogen calculations.
Terminology
VLR - VLR = Volume Gas + Volume Liquid
Volume Liquid
Volume Liquid Ratio - This term is commonly used when commingling nitrogen and
fluids. It has no units due to it is a relationship of how much space is occupied by a
mixture of nitrogen and fluid compared to the fluid by itself. This number will always be
larger than one, and if more gas is added to a known liquid then the number will increase
when the temperature and pressures are unchanged. The tables in section V in Nitrogen
Data for Oil Well Servicing manual uses VLR.
Example
Nitrogen Data Services Manual VLR comparisons for:
T.G. - 1.1
WHP - 3,000 psi
Depth - 8,000 ft
Fluid Density - 8.5 #/gal
Gas
Gas
Gas
GLR - Gas Liquid Ratio - This term is commonly used in the field when an operator is
needing to adjust his rates to the fluids being pumped by other equipment on location.
Often times on a commingled or foam treatment the operator is instructed to pump at a
certain scf/bbl (GLR) and then slows or increases the scf/min of gas depending on the rate
the fluids are being pumped.
Applications of Commingled Fluids
Nitrogen is mixed with well treating fluids for various reasons. Some of these are:
Given: A customer is needing a surface flow line displaced with 8.5#/gal brine
w/100 scf/bbl nitrogen. The flow line capacity is 300 bbls and the
pressure at the end of the displacement will be 1000 psi. The flowline
temperature is 60°F.
Find: VLR for the job and amount of brine and N2 needed.
100scf / bbl
VLR = ( + 1 )/1 = 1.253
395scf / bbl
Find: How much brine is needed for the job. How much nitrogen is needed.
Problem 3
Given: A customer is treating a zone with acid and would like the treatment
displaced with 8.5”
/gal brine with 300 scf/bbl nitrogen to the bottom of
the 2-7/8”tubing. The tubing is set at 7000 ft and the capacity is 40
bbls. Temperature gradient is 1.1 Deg. F/100 ft. The PBH is 5700 psi.
Find: WHP when tubing displaced with commingled brine. VLR for the job.
Amount of N2 needed. Amount of brine needed.
Solution: In Section V look for the table with T.G. of 1.1, fluid density of
8.5#/gal and 300 scf/bbl of nitrogen rate (pg. 58).
For 7000 and a BHP of 5700 psi (5696 psi in book) the WHP is 3000 psi
and VLR = 1.22.
GEOTHERMAL GRADIENT = 1.1 DEG. F/100 FT NITROGEN INJECTION RATE = 300. SCF/BBL FLUID DENSITY = 8.50 LB/GAL
WELLHEAD PRESSURE
DEPTH 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
(FT)
1000 PBH 700. 1276. 1818. 2344. 2861. 3374. 3884. 4391. 4897. 5402. (PSIA)
VLR 2.344 1.700 1.479 1.368 1.301 1.256 1.225 1.201 1.183 1.168 (BBLS/BBL)
2000 PBH 935. 1575. 2150. 2697. 3230. 3753. 4271. 4785. 5296. 5806. (PSIA)
VLR 2.181 1.634 1.445 1.348 1.288 1.248 1.219 1.197 1.180 1.166 (BBLS/BBL)
3000 PBH 1198. 1892. 2494. 3059. 3604. 4136. 4661. 5181. 5697. 6211. (PSIA)
VLR 2.020 1.581 1.418 1.331 1.277 1.240 1.213 1.193 1.177 1.164 (BBLS/BBL)
4000 PBH 1484. 2222. 2848. 3427. 3982. 4523. 5054. 5579. 6099. 6617. (PSIA)
VLR 1.910 1.538 1.395 1.317 1.268 1.234 1.209 1.190 1.175 1.162 (BBLS/BBL)
5000 PBH 1789. 2563. 3208. 3800. 4364. 4912. 5449. 5978. 6503. 7023. (PSIA)
VLR 1.822 1.502 1.375 1.305 1.260 1.228 1.205 1.187 1.173 1.161 (BBLS/BBL)
6000 PBH 2109. 2914. 3574. 4177. 4749. 5303. 5845. 6379. 6907. 7430. (PSIA)
VLR 1.752 1.473 1.359 1.295 1.253 1.224 1.202 1.185 1.171 1.160 (BBLS/BBL)
7000 PBH 2440. 3271. 3946. 4558. 5137. 5696. 6243. 6780. 7311. 7837. (PSIA)
VLR 1.695 1.448 1.345 1.286 1.247 1.220 1.199 1.183 1.170 1.159 (BBLS/BBL)
8000 PBH 2781. 3634. 4320. 4941. 5526. 6090. 6641. 7182. 7716. 8245. (PSIA)
VLR 1.647 1.427 1.333 1.278 1.242 1.216 1.197 1.181 1.169 1.158 (BBLS/BBL)
9000 PBH 3130. 4001. 4698. 5326. 5917. 6486. 7040. 7584. 8121. 8652. (PSIA)
VLR 1.608 1.409 1.322 1.271 1.237 1.213 1.194 1.180 1.168 1.158 (BBLS/BBL)
10000 PBH 3485. 4372. 5078. 5712. 6308. 6881. 7439. 7986. 8526. 9060. (PSIA)
VLR 1.574 1.393 1.313 1.265 1.234 1.210 1.193 1.178 1.167 1.157 (BBLS/BBL)
11000 PBH 3844. 4745. 5460. 6100. 6701. 7278. 7839. 8389. 8931. 9467. (PSIA)
VLR 1.454 1.380 1.305 1.260 1.230 1.208 1.191 1.177 1.166 1.157 (BBLS/BBL)
12000 PBH 4208. 5121. 5844. 6489. 7094. 7674. 8239. 8791. 9336. 9874. (PSIA)
VLR 1.520 1.368 1.298 1.256 1.227 1.206 1.190 1.177 1.166 1.157 (BBLS/BBL)
13000 PBH 4575. 5499. 6228. 6879. 7488. 8071. 8638. 9194. 9740. 10281. (PSIA)
VLR 1.499 1.357 1.292 1.252 1.224 1.204 1.189 1.176 1.165 1.156 (BBLS/BBL)
14000 PBH 4944. 5879. 6614. 7269. 7881. 8468. 9038. 9596. 10145. 10687. (PSIA)
VLR 1.480 1.348 1.286 1.248 1.222 1.203 1.188 1.175 1.165 1.156 (BBLS/BBL)
15000 PBH 5315. 6259. 7000. 7659. 8275. 8865. 9437. 9997. 10549. 11093. (PSIA)
VLR 1.463 1.340 1.281 1.245 1.220 1.201 1.187 1.175 1.165 1.157 (BBLS/BBL)
16000 PBH 5688. 6641. 7386. 8050. 8669. 9262. 9837. 10399. 10952. 11498. (PSIA)
VLR 1.449 1.333 1.277 1.242 1.218 1.200 1.186 1.175 1.165 1.157 (BBLS/BBL)
17000 PBH 6063. 7022. 7773. 8440. 9063. 9658. 10236. 10800. 11355. 11903. (PSIA)
VLR 1.436 1.326 1.273 1.240 1.217 1.199 1.186 1.174 1.165 1.157 (BBLS/BBL)
18000 PBH 6438. 7405. 8160. 8831. 8457. 10055. 10634. 11201. 11758. 12308. (PSIA)
VLR 1.424 1.320 1.270 1.238 1.216 1.199 1.185 1.174 1.165 1.157 (BBLS/BBL)
19000 PBH 6814. 7788. 8547. 9222. 9850. 10451. 11032. 11604. 12160. 12711. (PSIA)
VLR 1.414 1.315 1.267 1.236 1.214 1.198 1.185 1.174 1.165 1.157 (BBLS/BBL)
20000 PBH 7190. 8170. 8935. 9612. 10243. 10846. 11430. 12001. 12562. 13115. (PSIA)
VLR 1.404 1.310 1.264 1.234 1.213 1.197 1.185 1.174 1.165 1.158 (BBLS/BBL)
21000 PBH 7567. 8553. 9321. 10002. 10636. 11241. 11828. 12400. 12963. 13518. (PSIA)
VLR 1.396 1.306 1.261 1.233 1.213 1.197 1.185 1.174 1.166 1.158 (BBLS/BBL)
22000 PBH 7945. 8936. 9708. 10392. 11029. 11636. 12225. 12799. 13364. 13920. (PSIA)
VLR 1.388 1.302 1.259 1.232 1.212 1.197 1.185 1.175 1.166 1.159 (BBLS/BBL)
23000 PBH 8322. 9319. 10095. 10782. 11421. 12031. 12621. 13198. 13764. 14323. (PSIA)
VLR 1.381 1.299 1.257 1.230 1.211 1.196 1.185 1.175 1.166 1.159 (BBLS/BBL)
24000 PBH 8699. 9702. 10481. 11171. 11813. 12425. 13017. 13596. 14164. 14724. (PSIA)
VLR 1.375 1.296 1.255 1.229 1.211 1.196 1.185 1.175 1.167 1.159 (BBLS/BBL)
25000 PBH 9077. 10084. 10867. 11560. 12204. 12819. 13413. 13994. 14564. 15126. (PSIA)
VLR 1.369 1.293 1.254 1.229 1.210 1.196 1.185 1.175 1.167 1.160 (BBLS/BBL)
26000 PBH 9454. 10467. 11253. 11949. 12595. 13212. 13809. 14391. 14963. 15527. (PSIA)
VLR 1.364 1.290 1.252 1.228 1.210 1.196 1.185 1.175 1.167 1.160 (BBLS/BBL)
27000 PBH 9832. 10849. 11639. 12337. 12986. 13605. 14204. 14788. 15362. 15927. (PSIA)
VLR 1.359 1.288 1.251 1.227 1.210 1.196 1.185 1.176 1.168 1.161 (BBLS/BBL)
28000 PBH 10209 11231. 12024. 12725. 13377. 13998. 14599. 15185. 15761. 16328. (PSIA)
VLR 1.355 1.286 1.250 1.226 1.209 1.196 1.185 1.176 1.168 1.161 (BBLS/BBL)
29000 PBH 10586. 11613. 12409. 13113. 13767. 14391. 14993. 15582. 16159. 16728. (PSIA)
VLR 1.351 1.284 1.249 1.226 1.209 1.196 1.185 1.176 1.168 1.162 (BBLS/BBL)
30000 PBH 10963. 11994. 12794. 13501. 14157. 14783. 15388. 15978. 16558. 17129. (PSIA)
VLR 1.347 1.282 1.248 1.225 1.209 1.196 1.185 1.177 1.169 1.162 (BBLS/BBL)
Problem 4
Given: A customer is treating a zone with acid and would like the treatment
displaced with 9#/gal brine with 500 scf/bbl nitrogen to the perforation
at 6000 ft through 5-1/2”casing The casing capacity is 143 bbl. T.G.
is 1.6 Deg. F/100 ft and the WHP when displaced will be 3000 psi.
Find: BHP when tubing displaced with the commingled fluids. VLR for the
job. Amount of N2 needed. Amount of brine needed.
Problem 5
Find: BHP when job complete. Brine needed for displacement. Nitrogen
needed for displacement.
Solution: This problem will need to be separated into two problems. The first is
for the mixture in the hole (temperature changing) and the second for the
mixture on the reel (temperature constant).
Hole: In Section V look for the table with T.G. of 1.1, fluid density of
8.5#/gal and 300 scf/bbl of nitrogen rate (page 58).
For 10,000 ft and a WHP of 4000 psi the BHP is 7986 psi and the VLR
is 1.178.
Tubing on Reel:
For the part of the problem we know our temperature is a constant 80°F
and the WHP is the same as the pressure at the end of the nitrogen trk.
We need to first solve for VLR using Table VI in the Nitrogen Data for
Oil Well Servicing Book.
For a temperature of 80°F and a pressure of 4000 psi the gas capacity to
fill 1 bbl is 1340 scf. We know the customer wants 300 scf/bbl of N2 so
our VLR ratio for 1 bbl of capacity is:
300
VLR = ( + 1 )/1 = 1.224
1340
Problem 6
Given: A customer is displacing out drilling mud with 9#/gal brine through a 1-
1/4”coiled tubing unit. There is 6,000 ft (6 bbls capacity) on reel and
8000 ft (8 bbl capacity) in the well. He would like to do this with 500
scf/bbl commingled with the brine. The BHP will be 5350 psi. The
T.G. is 1.6 Deg. F/100 ft and surface temperature is 80°F.
In tests, a nitrogen-gel ratio of approximately 350 SCF/bbl was selected. Fluid was
pumped at 2,500 psi. The fluid with nitrogen penetrated a 1/2-in. Thick steel plate, a 3/4-
in. Thick sheath of Hydromite (synthetic resin and gypsum) cement, and a Berea sandstone
core to a depth of 10 in. In just 30 minutes. Under the same conditions, fluid without
nitrogen penetrated only 5-1/2 in. in 30 minutes.
Shut-in time is held to a minimum, and the inhibitor is much more likely to stick on the
tubing because swabbing and displacement fluids are eliminated.
In the second technique, inhibitor is displaced into the formation with a commingled
nitrogen fluid. In low pressure wells, nitrogen gas alone can displace the inhibitor fluid.
The nitrogen allows the well to be placed on production faster, and without swabbing.
Nitrogen is commingled with drilling fluids to reduce mud weight and combat lost
circulation. This can be done while drilling or performing primary cement jobs. Nitrogen
quickly dissipates from the drilling mud on return to the surface, allowing quick return to
the heavier weights.
Find: How will we kick this well off with nitrogen and coiled tubing?
Solution: 1. Assume we will nitrify fluids at 500 scf/bbl. There is a 1000 psi
reduction between 500 scf/bbl and 0 scf/bbl at a depth of about
2200 ft.
Problem 8
Find: How to kick the well off with nitrogen and coiled tubing.
Unloading Wells
During the life of oil and gas wells, well control practices during
completion or workover can create hydrostatic overbalance, which can
reduce inflow performance and may cause the well to stop producing.
This overbalance results from the pressure of fluids in the wellbore
exceeding the producing formation pressures. Temporary and lengthy
shut-in periods can also create hydrostatic overbalance when the once
active wellbore loads up with fluid. If no other damage exists, wells
can often be returned to production by reducing the hydrostatic
pressure of the fluid column. Once an underbalance is created, the
well can flow again.
Tubular Sizes
The tubular sizes are the most important mechanical factor for
unloading wells. Production tubing ID determines flowing liquid
head and frictional pressure loss for a given production flow rate and
gas-liquid-ratio (GLR) when producing fluids to the surface. As tubing
ID increases, fluid velocity and frictional pressure losses in the flowing
fluid regime decrease. However, as fluid velocity decreases, slippage
and flowing pressure gradient increase. The effects of pressure loss in
the tubing become critical when trying to flow fluids to the surface
with coiled tubing concentric to production tubing.
Unloading Concerns
Numerous coiled tubing service techniques can be used to reduce
wellbore hydrostatic pressure, thereby achieving an underbalance and
unloading wellbores. The object of these techniques is to initiate flow
from the formation without creating adverse “pressure shocks”
downhole. In many cases, varying degrees of skin damage in the
completion interval clean up as the wellbore unloading program
progresses. However, apparent skin damage could also be due to
relative permeability changes near the wellbore, perforation plugging,
or damage deposited during completion or workover.
Once a maximum recommended pressure drawdown has been
selected, it should not be exceeded during unloading programs. If
produced fluid volumes remain significantly below projected flow
rates for the applied drawdown, it is most likely due to inaccurate
parameters in flow potential calculations, but actually, something may
be wrong downhole.
A common response to low surface flow rates is to increase drawdown
and hope that downhole flow restrictions dissipate. Unfortunately,
this reaction generally causes formation integrity failure in
unconsolidated formations, resulting in perforation tunnel collapse
and damaged flow potential. Consolidated formations are somewhat
more forgiving and may not be damaged as much from downhole
pressure shocks. Unloading programs should be designed to create the
minimum pressure drawdown needed to initiate flow. Once stable
flow is established, formation damage can be properly assessed and
corrective steps taken.
Nitrogen-Assisted Unloading
The most common method used to unload wells is nitrogen (nitrogen)
circulation through coiled tubing run to a predetermined depth below
the static fluid level. Although this technique is commonly called
“jetting” or “jet-lifting,” it starts flow by reducing wellbore hydrostatic
pressure through aeration and not by “jetting” the fluids to surface.
nitrogen is most commonly used for unloading programs because it is
chemically inert and only slightly soluble in liquids. Coiled tubing
conveyed gas circulation offers greater use than conventional single-
point gas-lift operations because the gas injection point can be moved
up and down the wellbore to optimize fluid withdrawal rates.
Nitrogen Behavior
When using nitrogen to unload wellbores and initiate flow, it is
important to recognize the effects of lifting high GLR fluids within the
annulus between the coiled tubing OD and the production tubing ID.
As the annulus area decreases, annulus pressure losses increase
exponentially. Also, the length of concentric coiled tubing inside the
production tubing significantly affects annular friction pressure loss
and flowing fluid head.
Nitrogen pumped down the coiled tubing is compressed to overcome
the annulus fluid gradient. As the nitrogen injection point is lowered
further into the well, the increased pressure gradient compresses the
nitrogen more. When nitrogen exits the coiled tubing and starts to rise
in the annulus, it expands. This expansion of nitrogen dispersed in the
annular liquid increases apparent fluid velocity, resulting in a further
decrease in flowing pressure gradient. Nitrogen expands dramatically
as it continues to flow to surface.
Fluid velocity and frictional pressure losses in the annulus increase
significantly relative to velocity and frictional pressure losses at the
downhole nitrogen injection point. Turbulence from the expanding
gas increases frictional pressure loss. At some depth in the well, based
on well parameters, frictional pressure losses will overcome reduced
pressures from flowing fluid gradients in the tubing annulus. Also,
decreased annular cross-sectional areas greatly increase frictional
pressure losses for equivalent nitrogen and liquid circulation rates. A
higher nitrogen circulation rate may actually yield lower production
due to reduced annular cross-sectional area and the exponential
increase in system frictional pressure loss. If this fluid production drop
is not interpreted correctly, the injection point may be run deeper into
the wellbore and the nitrogen injection increased. This reaction could
be disastrous by creating greater frictional pressure loss in the annulus
and, in some cases, causing liquid flow to cease.
To increase flow from the completion, nitrogen circulation must be cut
back very slowly while pulling the coiled tubing back up the wellbore.
If a high circulation rate is interrupted while deep in the tubing, the
rapid decrease in annular friction pressure loss may cause a “pressure
shock” at the formation. This pressure shock can be greater than
recommended pressure drawdowns for optimum well performance
and induce sudden, uncontrolled flow rates that can damage the
completion. For these reasons, using the smallest coiled tubing size
available and performing unloading procedures with the lowest
possible nitrogen circulation rates is recommended.
The compressed nitrogen gas serves as a source of energy that helps push treatment fluids
back out of the formation when the well is opened up.
When nitrogen is used as the spearhead or in the breakdown fluid in fracturing, it provides
a way to help flow the well clean without having to make a cleanup trip with the tubing.
In acidizing services, nitrogen helps increase the velocity of returning fluids. That helps
remove precipitates, a common acidizing by-product, and insoluble fines, that, unless
removed, can cause formation damage.
During the job itself, nitrogen, by increasing the treatment volume, helps increase
penetration. The nitrogen bubbles, by blocking port spaces temporarily, also reduce fluid
loss so the treatment fluid becomes more efficient.
Nitrogen can be added to fluids to lighten the hydrostatic to flow back stimulation
treatments and to kick off a well by jetting with coiled tubing.
The amount of nitrogen required to flow back well fluids can be estimated from
Section VIII of the Nitrogen Data manual. When a well is treated with
commingled nitrogen, the well may not produce fluid back with that same gas
concentration as it was treated with. For this reason these curves in Section
VIII can be considered a minimum recommendation.
Problem 9
Find: The scf/bbl of nitrogen which will need to be added to the fluids to
lighten the hydrostatic weight of the fluids during flow back.
Solution: In Section VIII of the Nitrogen Data for Oil Well Servicing manual (pg.
1) use the chart to determine the scf/bbl of nitrogen. The point which is
intersected by a line going up from the x-axis at 3000 psi and across from
12,000 ft on the y-axis will be 500 scf/bbl.
Problem 10
Find: The scf/bbl of nitrogen which will need to be added to the fluids to
lighten the hydrostatic weight of the fluids during flow back.
Single Interpolating
Interpolation is a technique used to estimate a value between two known points. In using
nitrogen tables it is usually necessary to interpolate. The numbers which are given at the
wellsite seldom can be found in the tables. Some examples of these are:
In the following problems we will be solving for an unknown V’/V when given a WHP,
BHP or depth. These problems will need interpolated. In doing so we will use pg 13 in
section IV of the Nitrogen Data for Oil Well Servicing manual. For interpolating it is best
to set up a series of steps such as the below:
Step 1 - Write down all the numbers which are necessary to solve the problem.
Step 2 - Determine which numbers in step 1 are not listed in the tables. A ratio
will need to be set up for these.
Step 3 - Write down the closest values on both sides of the number which
are listed in the table.
Step 4 - Calculate the ratio. The ratio should always be less than one.
Step 5 - Solve for the unknown using the ratio of step 5 & the low and highs
between which the unknown must fall select either the high or low as
your reference point. Add or subtract this from your reference point.
Step 6 - Look at your answer. Is it between the two known values? Does it
appear to fit within reason with the ratio of the known?
Problem 11
In step 3 of the above we would need to go to the proper tables then determine between
which two numbers our given number would fall. Step 4 for WHP is:
In order to find the closest numbers on either side of WHP, BHP, & Depth, we usually use
the same page of the tables. For interpolating values such as GLR, T.G., & fluid density,
we would also use other tables in the same section.
As in step 4, find the ratio of the WHP above by using the following equation:
Given # - Low #
Ratio = --------------------
High # - Low #
2,431 - 2,238
WHP Ratio = ---------------- = .425
2,692 - 2,238
In going to step 5 we will need to use the tables for finding the numbers for which we are
solving which relate to the highs and lows of the known numbers.
WHP V’/V
Low Given High Low Unknown High
2,238 2,431 2,692 836 ? 984
From an earlier part of the problem we determined the WHP ratio to be .425. We now
take this .425 and multiply by the difference between our high and low V’/V.
This number will now need to be added or subtracted from the reference point.
62.9 is added to the reference point 836 scf/bbl.
Problem 12
Given: BHP 4,322 psi
Depth 7,000 ft
T.G. 1.1 Deg. F/100 ft
Find: V’/V
4,322 - 4,000
BHP Ratio ---------------- = .644
4,500 - 4,000
BHP V’/V
Low Given High Low Unknown High
4,000 4,322 4,500 1161 ? 1,277
Problem 13
5,260 - 5,000
Depth Ratio = ---------------- = .520
5,500 - 5,000
Depth V’/V
Low Given High Low Unknown High
5,000 5,260 5,500 1,316 ? 1,330
(1,330-1,316) * .52 = 14 scf/bbl
The past problem differed from the previous two in that we subtracted from our last
number were before we added. This was due to in the earlier problems their was a direct
relationship of when the one set of numbers was going down the set we were solving for,
also went down. In the last problem we could see that as the depth increased our V’/V
decreased. Our reference point was 5,000 ft which related over to a V’/V of 1,330 (our
higher V’/V numbers), if we had added to our reference point our final number would have
been larger than either of our V’/V we should have been between.
Problem 14
Find: V’/V
Problem 15
Find: V’/ V
Problem 16
Find: V’/V
Double Interpolating
Often you will need to calculate a double interpolation. This is estimating from two values
in a problem. An example of this would be finding V’/V for a BHP of 3,200 psi and a
depth of 4,350 ft. In this case neither the BHP or the depth are in the table and both will
need interpolated to find the V’/V. This technique is the same as what we have previously
worked with the exception that two problems will be calculated, both using the same
reference point, and each of the differences will then be added or subtracted from the
reference point.
Problem 17
Find: V’V
Neither BHP of 1,610 psi or a depth of 7,300 ft can be found in Section IV pg 13 of the
Nitrogen Data for Oil Well Servicing manual. Due to this we will need to interpolate
twice using the same V’/V reference point. We will use our lesser values of the BHP and
depth and this common V’/V will be our reference point. From the tables:
1,610 - 1,500
BHP Ratio = ----------------- = .22
2,000 - 1,500
7,300 - 7,000
Depth Ratio = ----------------- = .60
7,500 - 7,000
Problem 18
Find: V’/V
Computer Programs
Halliburton has numerous computer programs which can be used for various nitrogen laden
fluids. The following is a general listing of these programs and for what information they
can be used for with regard to nitrogen in commingled applications.
Commingled Fluids
StimWin - This is a Windows based program which allows you to plug in a few numbers
and get back results without having to interpolate off charts and graphs. The program runs
on a 386 DX PC with at least 8mgs of memory. Instructions to get into the program are:
Click the StimWin GUI, click APP, then Nitrogen Calculations. Under calculate, click
commingled volumes. Fill in the Black & Pink lines & read the results givin in the Blue
lines.
N2UNLOAD - Helpful in determining penetration and pump rates when jetting w/N2.
4. What is the difference in calculating a commingled job when pumping down coiled
tubing rather than jointed tubing? --------------------------------------------------------------------
--------------------------------------------------------------------------------------------------------------
---------------------------------------------------------------------------------------------------------
Lesson Summary
We initially discussed the basic calculation terminology in order to better understand the
problems we would be working. We then worked through problems and discussed the
different applications of commingled fluids. Due to most real case problems needing
interpolating we did a number of single and double interpolations out of the Nitrogen for
Oil Well Services manual.
1
Nitrogen Foams
Lesson Objectives
In this chapter the student will learn:
Lesson Introduction
Foam Rheology
The viscosity of a fracturing fluid is important because of its
influence in creating fracture geometry and in transporting
proppant. Adding linear polymers or crosslinked polymers to
water increases its viscosity. Viscosity of the fluid mixture is also
increased by adding nitrogen gas to create an internal phase (gas
bubbles), when a stabilizing surfactant (foaming agent) is present.
High-viscosity foam fluids can be prepared using low amounts of
water and gelling agents, thereby minimizing the liquid load
placed on a formation.
Foam viscosity depends on a number of variables, including
quality, viscosity of the external phase, and texture. The most
important parameter is foam quality—the percent volume occupied
by the internal gas phase. Since gas volume is a function of
temperature and pressure, downhole conditions must be known.
As quality increases, foam viscosity increases. In addition, the yield
point characteristics of foams are an exponential function of
quality.
Higher quality foams have better transport properties, particularly
at very low shear rates, because of high yield points. The viscous
character of the external liquid phase is also a major parameter.
Flow of high-quality foam may be visualized as gas bubbles sliding
past one another on thin films of the liquid external phase. If the
liquid film contains a viscosifying agent, then the bubbles will
undergo greater drag forces because of the viscous thin films, and
flow will be more difficult, resulting in higher bulk viscosity.
Texture, or the bubble size distribution, plays an important but
lesser role in determining foam viscosity. Foams exposed to shear
for a sufficient time will equilibrate to a bubble size distribution
that is characteristic of that shear rate. Texture is also influenced by
3
Terminology
Q - Quality - This term is used mainly when foaming a fluid. This like VLR has no units
due to being a comparison of the total mixture to just one additive (gas) in the mixture. It
differs from VLR in that the mixture is in the bottom part of the equation rather than the
top. Due to this, the Quality will always be less than one. The Tables in section III of the
Nitrogen Data for Oil Well Servicing manual uses Q. It can also be calculated using the
Tables in section VI.
Foamed Acid
As oil and gas wells age, many of them show similar
characteristics. One of the most obvious is, of course, reduced
bottomhole pressure that can contribute to the formation of
paraffins, asphaltenes, and scales. Many old wells have had
repeated acid treatments. Following conventional acid treatments,
large amounts of insoluble fines such as quartz, gypsum, and
feldspars may reduce fracture conductivity. All of these factors
related to old wells can be controlled through foamed acid
stimulation.
Treating wells with characteristics as outlined above with a
conventional nonfoamed acid treatment will probably be
beneficial. However, the high liquid content of conventional fluids
may increase clay problems. Also, low viscosity of the spent acid
may leave a large amount of insoluble fines in the well. In
addition, low bottomhole pressure may require swabbing to clean
up the well.
Nitrogen (nitrogen) is the most widely used material in foam
treatments. Volumetric gas content (foam quality) is generally
between 65 and 85% (comprising 65 to 85% gas and only 15 to 35%
liquid), although qualities as high as 95% have been used. The
liquid phase of the foam may contain 0.5 to 1.0% surfactant and 0.4
to 1.0% inhibitor.
4
Quality of Foam = Q
Volume of Water/Acid = W
W
Total Volume of Foam =
(1− Q)
Problem 1
95
Solution: Total Volume Foamed Acid =
(1 − 0. 80 )
95
=
0. 20
Problem 2
Quality of Foam =Q
Volume of Foam =V
Volume Water Needed = (V) x (1 - Q)
7
Problem 3
Problem 4
Quality of Foam =Q
Rate of Foam = Rf (in BPM)
Rate of Water = (Rf) x (1 - Q)
Problem 5
Given: Rf = 24 BPM
Q = 0.75 (75 Quality)
Problem 6
Given: Rf = 40 BPM
Q = 0.85 (85 Quality)
Problem 7
Given: A customer has called in a foamed acid job. He would like to pump 238
bbl of 80 Quality foamed acid into a reservoir with a BHTP of 2800 psi
at 6000 ft.
To find the nitrogen needed we will use Section III (pg. 11) in the Nitrogen
Data for Oil Well Servicing manual. When pumping foam into the
reservoir we will use the BHTP which is the pressure the fluids will be
seeing just outside the perforations. For the temperature we will also use
the temperature the fluids are seeing in the reservoir. In this case we will
use 80°F. This temperature is determined by many variables such as fluid
temperature at surface, pump rate, tubing size, volume and bottom hole
static temperature. There are computer programs such as WTEMP and
TEMP which can give you more accurate temperatures when necessary.
On page 11, Section III, use a pressure of 2800 psi and a quality of 80 for a
gas liquid ration of 4007 scf/bbl.
Problem 8
Given: A customer has called in a foamed acid job. He would like to pump 900
bbl of foamed acid at 10 bpm foam rate. The BHTP is 3600 psi and the
temperature at the perfs is 100°F. Note: Cannot use Pg. 11 in Nitrogen
Data for Oil Well Servicing book due to temperature is not 80°F.
Find: Volume of acid and nitrogen and the pump rates for the acid and
nitrogen.
10
EXAMPLE TABLE
P 60 65 70 75 80 85 90
EXAMPLE TABLE
11
P 60 65 70 75 80 85 90
Foam Diversion
In most cases, formations will be comprised of zones possessing
different permeabilities or zones that may have sustained differing
degrees of damage during drilling, completion, or workover
operations. When acidizing treatments are performed on such
formations, the treating fluids naturally enter the zones that
present the least resistance to flow. This can result in placing the
acid in zones that require the least stimulation.
Diversion can be used to alter the fluid injection profile of a
treatment. Because fluids will choose the path of least resistance,
diversion is primarily a resistance problem; the goal is to alter
injection rate per unit of area so that all zones accept the proper
proportion of the treatment. Reservoir properties that can vary the
injection rate per unit of area are permeability, differential
pressure, and length; if these properties are not in the correct
proportion, diversion should be considered. This disproportion
can result from the following:
• zones having differing permeabilities
• zones having differing formation pressures
• zones containing fluids with different compressibility
• zones containing fluids with different viscosity
• zones having natural fractures
A goal of acid treatment is to cause zones of similar permeability to
produce at higher rates by increasing the permeability in the
critical near-wellbore area. Diversion helps reach this goal by
forcing acid into damaged areas to allow the entire zone (assuming
near equal permeability distribution) to be productive.
Diverting Agents
Diverting agents have been used in stimulation treatments for
years to help ensure treatment distribution over the entire
perforated interval. In order to provide uniform placement of the
reacting fluids across the entire perforated interval, diverting
agents such as insoluble sand, benzoic acid flakes, solid organic
acids, deformable solids, mixtures of waxes and oil-soluble
polymers, acid-swellable polymers, and mixtures of inert solids
(silica flour, calcium carbonate, rock salt, oil-soluble resins, etc.) are
frequently used to form temporary filter cakes on the higher
13
recovery. Usually, even in low pressure reservoirs, the need for swabbing is
eliminated. And the well will clean up much faster. In fact, cleanup times often
are measured in hours rather than weeks.
Foam Frac design programs are available to optimize results and establish the
treatment parameters.
The addition of a proppant to a foam fluid has a greater effect on viscosity than
conventional frac systems. The proppant, in effect, increases the quality of the
system, which increases both viscosity and friction pressure. In a “constant
internal” phase foam, the volume of nitrogen gas is decreased by the volume of
proppant added. As a result the slurry stays similar to the pad fluid.
Concept
Fluid A is a conventional foam pad fluid (no proppant) containing a fixed volume
of gas and liquid. Fluid B is a proppant-laden fluid with solid added while gas
and liquid volumes are held constant. During a fracturing treatment, these
volumes are pumped in a given time, so the ratios also relate to pumping rates.
The volume of internal phase (gas plus solid) in Fluid B is greater than that of
fluid A, although the liquid is constant, and would result in higher viscosity and a
higher downstream rate. This condition has often led to excessive friction losses
higher wellhead pressures, and premature job termination. An attempt to reduce
solid, liquid, and gas rates proportionally to make the downstream rate the same
as the pad does not solve the overall problem. Although the ratios in Fluid C are
the same as in Fluid B, the internal phase ratio of Fluid C is higher than that of
Fluid A, so the viscosity of Fluid C is higher that that of Fluid A and will give
15
A solution has been proposed to keep both downstream flow rate and viscosity
constant. When solid proppant is added, a constant liquid rate should be
maintained, but the gas flow rate should decrease sufficiently to equal the
absolute solid flow rate. Application of the constant-internal-phase concept has
allowed much better control of foam fracturing treatments down small tubing.
Foam Cement
There have always been areas in which weak zones can support
only a limited height of a normal-density (11 to 18 lb/gal) cement
column without breaking down. Foam cement provides a means of
preparing 4 to 15 lb/gal cementing slurries that develop relatively
high compressive strengths in a minimum period of time, even at
low formation temperatures.
The use of foamed cement offers a low-density slurry that
• develops relatively high compressive strengths and low
permeabilities
• protects water-sensitive clay, shale, and salt formations
• can control high-volume water flow in weak formations, when
mixed as a quick-set formula
• enhances protection against annular gas invasion
• is economically competitive
• can be used from 28 to 600°F
Halliburton Foam Cement is a “stabilized system” consisting of
cement with carefully chosen additives, a foam stabilizer, a gas
(usually nitrogen), and water. Success of foam cement comes from
the ability to maintain cement slurry density below the hydrostatic
breakdown of sensitive formations, which prevents lost circulation
and fallback problems. This density control flexibility allows a
wide latitude in designing the overall job before it is actually run in
the field. Appropriate computer-assisted programs are used for
prejob planning. If necessary, one can choose to change the density
as the pressure and circulation events vary during job execution.
To prepare a stable foam cement, the slurry should be conveyed
through an effective mechanical foam generating device that
imparts sufficient energy and mixing action with pressurized gas
to prepare uniform gas bubbles of the correct size. In nearly all
17
Foam Generators
The success of many foam treatments is dependent on the foam having the properties
that it was designed for. To ensure a stable foam with good texture, a foam generator
is recommended.
• Foam Cements.
• Oil Based Stimulation Fluids.
• Fluids w/ Blends of Alcohol / Methanol / Toluene / Xylene / condensate /
diesel etc.
• High Linear Based Gel Systems.
• Rapid Crosslinked Gel Systems.
• Low Rate Pumping Jobs (Matrix Aciding) & Acid Foam Diversions.
• Customer Request.
• When in Doubt About Performance of Surfactant.
• Pumping Down Large Casing Strings.
Given:
Solution:
Fig. 18-2: Nozzle sizes for 0 to 40-lb water gel and acid foams with 600 psi nitrogen pressure
loss.
• Double valve arrangement close to the wellhead & as close to the ground as
possible. Remote valve recommended.
• Stay upwind of well when flowing back.
• Use a Perfball Catcher in the line when Perfballs are used.
The following formulas determine the maximum torque that can be created by a
system failure:
Fig. 18-2: Nozzle sizes for 40 to 80-lb water gel and acid foams with 1,200 psi nitrogen pressure
loss.
22
Computer Programs
Stimulation
StimWin - This is a Windows based program which allows you to plug in a few
numbers and get back results without having to interpolate off charts and graphs. The
program runs on a 386 DX PC with at least 8 mgs of memory. Instructions to get into
the program are: Click the StimWin GUI, click APP, then Nitrogen Calculations. Under
calculate, click Foam Quality & Density.. Fill in the Black & Pink lines & read the
results givin in the Blue lines. Foam schedules for fracturing applications can also be
determined by clicking foam schedules after clicking App.
Washing
FoamUP - Simulates a foam cleanout job when washing varies types of debris out
of vertical & horizontal holes.
Cementing
CJOBSIM - Used for simulating a foam cementing job under dynamic conditions.
FMCEM - Simulates a primary foam cementing job under static conditions.
Usually it is necessary to run both the above programs when designing a
primary foam cement job.
SQZSIM2 - Simulates a squeeze foam cementing job under dynamic conditions.
DIRECTIONS: Complete the following exercise, using your workbook and notes as
references:
2. What size nozzle should you use for foam cementing in a foam generator? ----------
-----------------------.
a. ---------------------------------------------------------------------------------------
23
b. --------------------------------------------------------------------------------------
c. --------------------------------------------------------------------------------------
d. --------------------------------------------------------------------------------------
e. -------------------------------------------------------------------------------------
f. --------------------------------------------------------------------------------------
Lesson Summary
We initially discussed what foam is and what are the advantages of using
foamed fluids. We found by adding a larger percentage of nitrogen and a
surfactant to the base liquid we could get a fluid which has a low density and a
high viscosity. In doing so we need to make sure enough energy is imparted
into the system by shearing through high velocities or a foam generator.
Straight Nitrogen
Terminology
WHP - (Wellhead Pressure) - This is the pressure showing uphole on a
gauge. Depending on what is happening at the time it can also be
called other terms when needing to be more specific, such as:
WHTP - Wellhead Treating Pressure - This is the pressure at the
wellhead while pumping either nitrogen, fluids or both.
ISIP - Instant Shut In Pressure - This is the pressure immediately after
all the pumps (nitrogen or fluid) have been shut down. It is recorded
due to a need to see how a well is reacting during pumping after
discounting out all friction pressures.
PBH - (Pressure Bottom Hole) - This can be the pressure at the bottom
of the tubing, or coiled tubing when static, jetting, displacing, etc. or the
pressure at the perforations when pumping into the formation or
flowing out of the formation. Depending on what is being done it can
also be called other names when needing to be more specific, such as:
BHP - Bottom Hole Pressure - This is the term usually used when there
is no movement of fluids or gases. Often times it can be calculated by
determining the hydrostatic weight of the fluids or gases in the
wellbore and adding to the WHP if the well is not dead.
BHTP- Bottom Hole Treating Pressure - This term is used when
pumping fluids into the formation. It is the pressure just outside the
perforations which the formation is seeing. It is used to aid in
determining fracturing pressures, reservoir pressures, damaged zones,
leak off rates, etc.
BHFP- Bottom Hole Flowing Pressure - This term is used when wells
are flowing back. It is the pressure on the inside of the casing across
from the perforations. It is important in nitrogen applications when
doing a well cleanout or jetting job.
PH - Pressure Hydrostatic - This is the hydrostatic pressure of a column
of fluid, gas, or a mixture. In our calculations it will normally be PH
exerted at the bottom of the tubing or at the mid-point of the perforated
interval.
Straight Nitrogen
• Displacing out fluids from a coiled tubing reel from the nitrogen
connection to the wellhead
• Determining volume of nitrogen from the perforations back into the
formation
Straight Nitrogen
EXAMPLE TABLE
100 45 43 41 40 39 37 36 35 34
200 84 80 78 75 72 70 68 66 64
300 122 118 114 110 106 103 99 96 94
400 161 I55 150 145 140 135 131 127 123
500 200 193 186 180 174 168 163 158 153
600 239 230 222 214 207 201 194 188 183
700 278 268 258 249 241 233 226 219 213
800 317 305 294 284 275 266 258 250 242
900 356 343 330 319 308 298 289 276 267
1000 395 380 367 354 342 326 315 305 295
1100 434 418 403 389 371 358 345 334 324
1200 473 455 439 424 403 389 375 363 352
1300 511 493 475 452 435 420 405 392 379
1400 550 530 506 485 467 450 435 420 407
1500 589 567 540 518 499 481 464 449 434
1600 628 599 574 551 530 511 493 477 461
1700 667 635 608 583 561 541 522 504 488
1800 706 670 641 615 592 570 550 532 515
1900 738 705 674 647 622 599 578 559 541
2000 774 739 707 678 652 628 686 586 567
2100 810 773 739 709 682 657 634 612 593
2200 845 806 771 740 711 685 661 639 618
2300 879 839 802 770 740 713 687 668 647
2400 913 871 833 799 773 744 718 695 672
2500 946 903 868 833 801 772 745 721 698
2600 979 939 899 863 830 800 772 746 723
2700 1016 971 929 892. 858 827 798 772 747
2800 1049 1002 959 921 886 854 824 797 772
2900 1081 1033 989 949 913 880 850 822 796
3000 1113 1063 1018 978 941 907 875 846 820
3100 1144 1093 1047 1005 967 933 900 871 843
3200 1174 1122 1075 1033 994 958 925 895 867
3300 1204 1151 1103 1060 1020 983 950 919 890
3400 1234 1180 1131 1086 1046 1008 974 942 913
3500 1263 1208 1158 1112 1071 1033 998 965 935
3600 1291 1235 1184 1138 1096 1057 1022 988 958
3700 1319 1262 1211 1164 1121 1081 1045 1011 980
3800 1346 1288 1236 1189 1145 1105 1068 1033 1001
3900 1373 1314 1262 1213 1169 1128 1090 1055 1023
4000 1399 1340 1286 1237 1192 1151 1113 1077 1044
4100 1424 1365 1311 1261 1216 1174 1135 1099 1065
4200 1455 1395 1339 1284 1238 1196 1156 1120 1086
4300 1481 1420 1364 1312 1265 1218 1178 1141 1106
4400 1506 1444 1388 1336 1288 1244 1203 1161 1126
4500 1532 1469 1411 1359 1310 1266 1224 1186 1150
Straight Nitrogen
EXAMPLE 2
Find: Scf of nitrogen needed to test at 500 psi and 3500 psi.
Solution: Using Section VI, at 80°F and 500 psi it will take 193
scf/bbl and at 3500 psi it will take 1208 scf/bbl of N2.
Pipeline Displacement
EXAMPLE 3
Given: A 12” gas pipeline 9.4 miles long has a capacity of 6,944
bbls. It is required to displace a pig through it at 200 psi.
The ground temperature and nitrogen to be pumped is
60°F.
Solution: Using Section VI, at 60°F and 200 psi it will take 84
scf/bbl N2.
EXAMPLE 4
Solution: Using Section VI, at 80°F and 3000 psi it will take 1063
scf/bbl N2.
EXAMPLE 5
Solution: The pressure the nitrogen will see in the reservoir during
pumping is 1900 psi at 100°F.
EXAMPLE TABLE
WELLHEAD PRESSURE (WHP) AND VOLUME FACTOR (V’/V) VS BOTTOMHOLE PRESSURE AND DEPTH
GEOTHERMAL GRADIENT = 1.1 DEG. F/100 FT
DEPTH 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
(FEET)
500 WHP 492. 983. 1475. 1967. 2460. 2953. 3446. 3940. 4435. 4929. (PSIA)
V’/V 188. 375. 559. 736. 903. 1060. 1205. 1339. 1462. 1576. (SCF/BBL)
1000 WHP 483. 967. 1451. 1935. 2420. 2906. 3393. 3881. 4370. 4860. PSIA)
V’/V 185. 370. 551 726. 891. 1046. 1190. 1324. 1447. 1560. (SCF/BBL)
1500 WHP 475. 951. 1427. 1904. 2382. 2861. 3342. 3824. 4308. 4793. PSIA)
V’/V 183. 365. 544. 716. 880. 1033. 1176. 1309. 1431. 1544. (SCF/BBL)
2000 WHP 468. 936. 1404. 1873. 2345. 2817. 3292. 3768. 4246. 4726. PSIA)
V’/V 180. 360. 536. 706. 868. 1020. 1162. 1294. 1416. 1528. (SCF/BBL)
2500 WHP 460. 920. 1382. 1844. 2308. 2774. 3243. 3714. 4186. 4661. PSIA)
V’/V 178. 355. 529. 697. 857. 1008. 1149. 1280. 1401. 1513. (SCF/BBL)
3000 WHP 453. 906. 1360. 1815. 2273. 2733. 3195. 3660. 4128. 4598. PSIA)
V’/V 176. 351. 522. 688. 846. 996. 1135. 1265. 1386. 1498. (SCF/BBL)
3500 WHP 446. 892. 1338. 1787. 2238. 2692. 3148. 3608. 4070. 4535. PSIA)
V’/V 173. 346. 515. 679. 836. 984. 1122. 1252. 1372. 1483. (SCF/BBL)
4000 WHP 439. 878. 1318. 1760. 2204. 2652. 3103. 3557. 4014. 4474. PSIA)
V’/V 171. 341. 529. 671. 825. 972. 1109. 1238. 1358. 1469. (SCF/BBL)
4500 WHP 432. 864. 1298. 1733. 2171. 2613. 3058. 3507. 3959. 4414. PSIA)
V’/V 139. 337. 502. 662. 815. 960. 1097. 1225. 1344. 1454. (SCF/BBL)
5000 WHP 425. 851. 1278. 1707. 2139. 2575. 3014. 3458. 3905. 4355. PSIA)
V’/V 167. 333. 496. 654. 805. 949. 1085. 1211. 1330. 1440. (SCF/BBL)
5500 WHP 419. 838. 1259. 1682. 2108. 2538. 2972. 3410. 3852. 4297. PSIA)
V’/V 165. 329. 490. 646. 796. 938. 1073. 1199. 1316. 1426. (SCF/BBL)
6000 WHP 413. 826. 1240. 1657. 2077. 2502. 2930. 3363. 3800. 4241. PSIA)
V’/V 163. 325. 484. 638. 786. 928. 1061. 1186. 1303. 1413. (SCF/BBL)
6500 WHP 406. 813. 1222. 1633. 2048. 2466. 2889. 3317. 3749. 4186. PSIA)
V’/V 161. 321. 478. 631. 777. 917. 1049. 1174. 1290. 1399. (SCF/BBL)
7000 WHP 400. 801. 1204. 1609. 2018. 2432. 2849. 3272. 3699. 4131. PSIA)
V’/V 159. 317. 472. 623. 768. 907. 1038. 1161. 1277. 1386. (SCF/BBL)
7500 WHP 395. 790. 1187. 1586. 1990. 2398. 2810. 3228. 3650. 4078. PSIA)
V’/V 157. 313. 466. 616. 759. 897. 1027. 1150. 1265. 1373. (SCF/BBL)
8000 WHP 389. 778. 1170. 1564. 1962. 2365. 2772. 3185. 3603. 4026. PSIA)
V’/V 155. 309. 461 609. 751. 887. 1016. 1138. 1253. 1360. (SCF/BBL)
8500 WHP 383. 767. 1153. 1542. 1935. 2332. 2735. 3143. 3556. 3974. PSIA)
V’/V 153. 306. 456. 602. 742. 877. 1005. 1126. 1240. 1348. (SCF/BBL)
9000 WHP 378. 756. 1137. 1521. 1908. 2301. 2698. 3101. 3510. 3924. PSIA)
V’/V 152. 302. 450. 595. 734. 868. 995. 1115. 1228. 1335. (SCF/BBL)
9500 WHP 372. 746. 1121. 1500. 1882. 2270. 2663. 3061. 3465. 3875. PSIA)
V’/V 150. 299. 445. 588. 726. 858. 984. 1104. 1217. 1323. (SCF/BBL)
10000 WHP 367. 735. 1106. 1479. 1857. 2240. 2628. 3021. 3421. 3826. PSIA)
V’/V 148. 295. 440 582. 718. 849. 974. 1093. 1205. 1311. (SCF/BBL)
Straight Nitrogen
EXAMPLE TABLE
WELLHEAD PRESSURE (WHP) AND VOLUME FACTOR (V’/V) VS BOTTOMHOLE PRESSURE AND DEPTH
GEOTHERMAL GRADIENT = 1.6 DEG. F/100 FT
DEPTH 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
(FEET)
500 WHP 492. 983. 1475. 1967. 2460. 2953. 3446. 3940. 4435. 4930. (PSIA)
V’/V 187. 374. 558. 734. 901. 1057. 1202. 1335. 1459. 1572. (SCF/BBL)
1000 WHP 483. 967. 1451. 1935. 2421. 2907. 3394. 3882. 4371. 4861. PSIA)
V’/V 184. 368. 548. 722. 886. 1041. 1184. 1317. 1439. 1552. (SCF/BBL)
1500 WHP 476. 951. 1428. 1905. 2383. 2852. 3343. 3826. 4309. 4794. PSIA)
V’/V 182. 362. 540. 710. 873. 1025. 1167. 1299. 1421. 1533. (SCF/BBL)
2000 WHP 468. 936. 1405. 1875. 2346. 2819. 3294. 3771. 4249. 4729. PSIA)
V’/V 179. 357. 531. 699. 859. 1010. 1151. 1281. 1402. 1514. (SCF/BBL)
2500 WHP 461. 921. 1383. 1846. 2311. 2777. 3246. 3717. 4190. 4665. PSIA)
V’/V 176. 351. 523. 688. 846. 995. 1135. 1264. 1384. 1496. (SCF/BBL)
3000 WHP 453. 907. 1362. 1818. 2276. 2736. 3199. 3665. 4133. 4603. PSIA)
V’/V 173. 346. 515. 678. 834. 981. 1119. 1248. 1367. 1478. (SCF/BBL)
3500 WHP 446. 893. 1341. 1791. 2242. 2697. 3154. 3614. 4077. 4542. PSIA)
V’/V 171. 340. 507. 668. 822. 967. 1104. 1231. 1350. 1460. (SCF/BBL)
4000 WHP 440. 880. 1321. 1764. 2210. 2658. 3110. 3565. 4022. 4483. PSIA)
V’/V 168. 335. 499. 658. 810. 954. 1189. 1216. 1334. 1443. (SCF/BBL)
4500 WHP 433. 867. 1302. 1739. 2178. 2621. 3067. 3516. 3969. 4425. PSIA)
V’/V 166. 331. 492. 649. 799. 941. 1075. 1200. 1317. 1427. (SCF/BBL)
5000 WHP 427. 854. 1283. 1714. 2147. 2584. 3025. 3469. 3917. 4369. PSIA)
V’/V 163. 326. 485. 639. 787. 928. 1061. 1185. 1302. 1410. (SCF/BBL)
5500 WHP 421. 842. 1264. 1689. 2117. 2549. 2984. 3424. 3867. 4313. PSIA)
V’/V 161. 321. 478. 630. 777. 916. 1047. 1170. 1286. 1394. (SCF/BBL)
6000 WHP 415. 830. 1247. 1666. 2088. 2514. 2945. 3379. 3817. 4259. PSIA)
V’/V 159. 317. 472. 622. 766. 904. 1034. 1156. 1271. 1379. (SCF/BBL)
6500 WHP 409. 818. 1229. 1643. 2060. 2481. 2906. 3335. 3769. 4207. PSIA)
V’/V 157. 312. 465. 613. 756. 892. 1021. 1142. 1254. 1363. (SCF/BBL)
7000 WHP 403. 807. 1212. 1621. 2032. 2448. 2868. 3293. 3722. 4155. PSIA)
V’/V 155. 308. 459. 605. 746. 881. 1008. 1129. 1242. 1348. (SCF/BBL)
7500 WHP 397. 796. 1196. 1599. 2005. 2416. 2831. 3251. 3675. 4104. PSIA)
V’/V 153. 304. 453. 597. 736. 869. 996. 1115. 1228. 1334. (SCF/BBL)
8000 WHP 392. 785. 1180. 1578. 1979. 2385. 2795. 3210. 3630. 4055. PSIA)
V’/V 151. 300. 447. 589. 727. 859. 984. 1102. 1214. 1319. (SCF/BBL)
8500 WHP 387. 775. 1164. 1557. 1954. 2354. 2760. 3171. 3586. 4007. PSIA)
V’/V 149. 296. 441. 582. 718. 848. 972. 1090. 1201. 1305. (SCF/BBL)
9000 WHP 382. 764. 1149. 1537. 1929. 2325. 2726. 3132. 3543. 3959. PSIA)
V’/V 147. 292. 435. 575. 709. 838. 961. 1077. 1187. 1291. (SCF/BBL)
9500 WHP 377. 754. 1134. 1517. 1904. 2296. 2692. 3094. 3501. 3913. PSIA)
V’/V 145. 289. 430. 567. 700. 828. 949. 1065. 1174. 1278. (SCF/BBL)
10000 WHP 372. 745. 1120. 1498. 1881. 2268. 2660. 3057. 3460. 3868. PSIA)
V’/V 143. 285. 424. 560. 692. 818. 939. 1053. 1162. 1264. (SCF/BBL)
Straight Nitrogen
V’/V Tables
Tubing Displacement
EXAMPLE 6
EXAMPLE 7
In using the 1500 psi as the BHP the V’/V at 4000 ft is 499 scf/bbl for
continuing to displace out the rest of the annulus fluids.
Rule of Thumb
In the 2nd part of the last problem we used a BHP which was 1/2 of the
original in order to finish unloading the hole. In some cases this may
be more nitrogen then necessary. A good rule of thumb is:
Annulus Displacement
EXAMPLE 8
PROBLEM 16
Underbalanced Perforating
EXAMPLE 10
Perf Stim
EXAMPLE 11
Given: A set of T.C.P. guns have been run in 5-1/2” casing along
with a packer to 7000 ft on 2-3/8” tbg. The hole has
been previously purged of fluids. The customer is
wanting the backside filled with nitrogen to a wellhead
annulus pressure of 4130 psi. The annulus
capacity is 125 bbls and the T.G. is 1.1. 30 minutes after
the guns go off the WHP has fallen to 3272 psi.
When the WHP falls to 3272 psi we can use the same
table the BHP is 4000 psi and the V’/V is 1161 scf/bbl.
HYDROSTATICS
• PH = DENSITY X CONSTANT X
DEPTH
• DENSITY OF NITROGEN IS
VARIABLE SECTION VI - PAGE 5
Straight Nitrogen
Straight Nitrogen
THERMAL GRADIENT
PRESSURE
• V’/V SCF/BBL
Interpolating
Lesson Objectives
Terminology
Example
Nitrogen Data Services Manual VLR comparisons for:
T.G. - 1.1
WHP - 3,000 psi
Depth - 8,000 ft
Fluid Density - 8.5 #/gal
Gas
Gas
Gas
Nitrogen is mixed with well treating fluids for various reasons. Some of these are:
Commingled Fluids
Problem 1
Find: VLR for the job and amount of brine and N2 needed.
100scf / bbl
VLR = ( + 1 )/1 = 1.253
395scf / bbl
EXAMPLE TABLE
GEOTHERMAL GRADIENT = 1.1 DEG. F/100 FT NITROGEN INJECTION RATE = 300. SCF/BBL FLUID DENSITY = 8.50 LB/GAL
WELLHEAD PRESSURE
DEPTH 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
(FT)
1000 PBH 700. 1276. 1818. 2344. 2861. 3374. 3884. 4391. 4897. 5402. (PSIA)
VLR 2.344 1.700 1.479 1.368 1.301 1.256 1.225 1.201 1.183 1.168 (BBLS/BBL)
2000 PBH 935. 1575. 2150. 2697. 3230. 3753. 4271. 4785. 5296. 5806. (PSIA)
VLR 2.181 1.634 1.445 1.348 1.288 1.248 1.219 1.197 1.180 1.166 (BBLS/BBL)
3000 PBH 1198. 1892. 2494. 3059. 3604. 4136. 4661. 5181. 5697. 6211. (PSIA)
VLR 2.020 1.581 1.418 1.331 1.277 1.240 1.213 1.193 1.177 1.164 (BBLS/BBL)
4000 PBH 1484. 2222. 2848. 3427. 3982. 4523. 5054. 5579. 6099. 6617. (PSIA)
VLR 1.910 1.538 1.395 1.317 1.268 1.234 1.209 1.190 1.175 1.162 (BBLS/BBL)
5000 PBH 1789. 2563. 3208. 3800. 4364. 4912. 5449. 5978. 6503. 7023. (PSIA)
VLR 1.822 1.502 1.375 1.305 1.260 1.228 1.205 1.187 1.173 1.161 (BBLS/BBL)
6000 PBH 2109. 2914. 3574. 4177. 4749. 5303. 5845. 6379. 6907. 7430. (PSIA)
VLR 1.752 1.473 1.359 1.295 1.253 1.224 1.202 1.185 1.171 1.160 (BBLS/BBL)
7000 PBH 2440. 3271. 3946. 4558. 5137. 5696. 6243. 6780. 7311. 7837. (PSIA)
VLR 1.695 1.448 1.345 1.286 1.247 1.220 1.199 1.183 1.170 1.159 (BBLS/BBL)
8000 PBH 2781. 3634. 4320. 4941. 5526. 6090. 6641. 7182. 7716. 8245. (PSIA)
VLR 1.647 1.427 1.333 1.278 1.242 1.216 1.197 1.181 1.169 1.158 (BBLS/BBL)
9000 PBH 3130. 4001. 4698. 5326. 5917. 6486. 7040. 7584. 8121. 8652. (PSIA)
VLR 1.608 1.409 1.322 1.271 1.237 1.213 1.194 1.180 1.168 1.158 (BBLS/BBL)
10000 PBH 3485. 4372. 5078. 5712. 6308. 6881. 7439. 7986. 8526. 9060. (PSIA)
VLR 1.574 1.393 1.313 1.265 1.234 1.210 1.193 1.178 1.167 1.157 (BBLS/BBL)
11000 PBH 3844. 4745. 5460. 6100. 6701. 7278. 7839. 8389. 8931. 9467. (PSIA)
VLR 1.454 1.380 1.305 1.260 1.230 1.208 1.191 1.177 1.166 1.157 (BBLS/BBL)
12000 PBH 4208. 5121. 5844. 6489. 7094. 7674. 8239. 8791. 9336. 9874. (PSIA)
VLR 1.520 1.368 1.298 1.256 1.227 1.206 1.190 1.177 1.166 1.157 (BBLS/BBL)
13000 PBH 4575. 5499. 6228. 6879. 7488. 8071. 8638. 9194. 9740. 10281. (PSIA)
VLR 1.499 1.357 1.292 1.252 1.224 1.204 1.189 1.176 1.165 1.156 (BBLS/BBL)
14000 PBH 4944. 5879. 6614. 7269. 7881. 8468. 9038. 9596. 10145. 10687. (PSIA)
VLR 1.480 1.348 1.286 1.248 1.222 1.203 1.188 1.175 1.165 1.156 (BBLS/BBL)
15000 PBH 5315. 6259. 7000. 7659. 8275. 8865. 9437. 9997. 10549. 11093. (PSIA)
VLR 1.463 1.340 1.281 1.245 1.220 1.201 1.187 1.175 1.165 1.157 (BBLS/BBL)
16000 PBH 5688. 6641. 7386. 8050. 8669. 9262. 9837. 10399. 10952. 11498. (PSIA)
VLR 1.449 1.333 1.277 1.242 1.218 1.200 1.186 1.175 1.165 1.157 (BBLS/BBL)
17000 PBH 6063. 7022. 7773. 8440. 9063. 9658. 10236. 10800. 11355. 11903. (PSIA)
VLR 1.436 1.326 1.273 1.240 1.217 1.199 1.186 1.174 1.165 1.157 (BBLS/BBL)
18000 PBH 6438. 7405. 8160. 8831. 8457. 10055. 10634. 11201. 11758. 12308. (PSIA)
VLR 1.424 1.320 1.270 1.238 1.216 1.199 1.185 1.174 1.165 1.157 (BBLS/BBL)
19000 PBH 6814. 7788. 8547. 9222. 9850. 10451. 11032. 11604. 12160. 12711. (PSIA)
VLR 1.414 1.315 1.267 1.236 1.214 1.198 1.185 1.174 1.165 1.157 (BBLS/BBL)
20000 PBH 7190. 8170. 8935. 9612. 10243. 10846. 11430. 12001. 12562. 13115. (PSIA)
VLR 1.404 1.310 1.264 1.234 1.213 1.197 1.185 1.174 1.165 1.158 (BBLS/BBL)
21000 PBH 7567. 8553. 9321. 10002. 10636. 11241. 11828. 12400. 12963. 13518. (PSIA)
VLR 1.396 1.306 1.261 1.233 1.213 1.197 1.185 1.174 1.166 1.158 (BBLS/BBL)
22000 PBH 7945. 8936. 9708. 10392. 11029. 11636. 12225. 12799. 13364. 13920. (PSIA)
VLR 1.388 1.302 1.259 1.232 1.212 1.197 1.185 1.175 1.166 1.159 (BBLS/BBL)
23000 PBH 8322. 9319. 10095. 10782. 11421. 12031. 12621. 13198. 13764. 14323. (PSIA)
VLR 1.381 1.299 1.257 1.230 1.211 1.196 1.185 1.175 1.166 1.159 (BBLS/BBL)
24000 PBH 8699. 9702. 10481. 11171. 11813. 12425. 13017. 13596. 14164. 14724. (PSIA)
VLR 1.375 1.296 1.255 1.229 1.211 1.196 1.185 1.175 1.167 1.159 (BBLS/BBL)
25000 PBH 9077. 10084. 10867. 11560. 12204. 12819. 13413. 13994. 14564. 15126. (PSIA)
VLR 1.369 1.293 1.254 1.229 1.210 1.196 1.185 1.175 1.167 1.160 (BBLS/BBL)
26000 PBH 9454. 10467. 11253. 11949. 12595. 13212. 13809. 14391. 14963. 15527. (PSIA)
VLR 1.364 1.290 1.252 1.228 1.210 1.196 1.185 1.175 1.167 1.160 (BBLS/BBL)
27000 PBH 9832. 10849. 11639. 12337. 12986. 13605. 14204. 14788. 15362. 15927. (PSIA)
VLR 1.359 1.288 1.251 1.227 1.210 1.196 1.185 1.176 1.168 1.161 (BBLS/BBL)
28000 PBH 10209 11231. 12024. 12725. 13377. 13998. 14599. 15185. 15761. 16328. (PSIA)
VLR 1.355 1.286 1.250 1.226 1.209 1.196 1.185 1.176 1.168 1.161 (BBLS/BBL)
29000 PBH 10586. 11613. 12409. 13113. 13767. 14391. 14993. 15582. 16159. 16728. (PSIA)
VLR 1.351 1.284 1.249 1.226 1.209 1.196 1.185 1.176 1.168 1.162 (BBLS/BBL)
30000 PBH 10963. 11994. 12794. 13501. 14157. 14783. 15388. 15978. 16558. 17129. (PSIA)
VLR 1.347 1.282 1.248 1.225 1.209 1.196 1.185 1.177 1.169 1.162 (BBLS/BBL)
Commingled Fluids/Nitrogen
Problem 5
Solution: This problem will need to be separated into two problems. The
first is for the mixture in the hole (temperature changing) and
the second for the mixture on the reel (temperature constant).
Hole: In Section V look for the table with T.G. of 1.1, fluid density of
8.5#/gal and 300 scf/bbl of nitrogen rate (page 58).
For 10,000 ft and a WHP of 4000 psi the BHP is 7986 psi and
the VLR is 1.178.
Tubing on Reel:
300
VLR = ( + 1 )/1 = 1.224
1340
Problem 7
Find: How will we kick this well off with nitrogen and coiled tubing?
Problem 9
Solution: In Section VIII of the Nitrogen Data for Oil Well Servicing
manual (pg. 1) use the chart to determine the scf/bbl of
nitrogen. The point which is intersected by a line going up
from the x-axis at 3000 psi and across from 12,000 ft on the y-
axis will be 500 scf/bbl.
Commingled Fluids/Nitrogen
Commingled Fluids/Nitrogen
Single Interpolating
Interpolation is a technique used to estimate a value between two known points. In
using nitrogen tables it is usually necessary to interpolate. The numbers which are given
at the wellsite seldom can be found in the tables. Some examples of these are:
In the following problems we will be solving for an unknown V’/V when given a WHP,
BHP or depth. These problems will need interpolated. In doing so we will use pg 13
in section IV of the Nitrogen Data for Oil Well Servicing manual. For interpolating it is
best to set up a series of steps such as the below:
Step 1 - Write down all the numbers which are necessary to solve the
problem.
Step 2 - Determine which numbers in step 1 are not listed in the tables.
A ratio will need to be set up for these.
Step 3 - Write down the closest values on both sides of the number
which are listed in the table.
Step 4 - Calculate the ratio. The ratio should always be less than one.
Step 5 - Solve for the unknown using the ratio of step 5 & the low and
highs between which the unknown must fall select either the
high or low as your reference point. Add or subtract this from
your reference point.
Problem 11
Using Section IV the following has been given:
Find: V’/V
In step 3 of the above we would need to go to the proper tables then determine between
which two numbers our given number would fall. Step 4 for WHP is:
In order to find the closest numbers on either side of WHP, BHP, & Depth, we usually
use the same page of the tables. For interpolating values such as GLR, T.G., & fluid
density, we would also use other tables in the same section.
As in step 4, find the ratio of the WHP above by using the following equation:
Given # - Low #
Ratio = --------------------
High # - Low #
2,431 - 2,238
WHP Ratio = ---------------- = .425
2,692 - 2,238
Commingled Fluids/Nitrogen
In going to step 5 we will need to use the tables for finding the numbers for which we
are solving which relate to the highs and lows of the known numbers.
WHP V’/V
Low Given High Low Unknown High
2,238 2,431 2,692 836 ? 984
From an earlier part of the problem we determined the WHP ratio to be .425. We
now take this .425 and multiply by the difference between our high and low V’/V.
This number will now need to be added or subtracted from the reference point.
62.9 is added to the reference point 836 scf/bbl.
Interpolating
Problem 12
Find: V’/V
4,322 - 4,000
BHP Ratio ---------------- = .644
4,500 - 4,000
BHP V’/V
Low Given High Low Unknown High
4,000 4,322 4,500 1161 ? 1,277
Problem 13
Given: Depth 5,260 ft
BHP 4,500 psi
T.G. 1.1 Deg. F/100 ft
5,260 - 5,000
Depth Ratio = ---------------- = .520
5,500 - 5,000
Depth V’/V
Low Given High Low Unknown High
5,000 5,260 5,500 1,316 ? 1,330
The past problem differed from the previous two in that we subtracted from our last
number were before we added. This was due to in the earlier problems their was a
direct relationship of when the one set of numbers was going down the set we were
solving for, also went down. In the last problem we could see that as the depth
increased our V’/V decreased. Our reference point was 5,000 ft which related over to
a V’/V of 1,330 (our higher V’/V numbers), if we had added to our reference point our
final number would have been larger than either of our V’/V we should have been
between.
Commingled Fluids/Nitrogen
Double Interpolating
Problem 17
Find: V’V
Neither BHP of 1,610 psi or a depth of 7,300 ft can be found in Section IV pg 13 of the
Nitrogen Data for Oil Well Servicing manual. Due to this we will need to interpolate
twice using the same V’/V reference point. We will use our lesser values of the BHP
and depth and this common V’/V will be our reference point. From the tables:
1,610 - 1,500
BHP Ratio = ----------------- = .22
2,000 - 1,500
7,300 - 7,000
Depth Ratio = ----------------- = .60
7,500 - 7,000
• VLR
NO UNITS
Commingled Fluids/Nitrogen
• GLR
QUALITY
• Q
Example:
10 BBL FOAM
GAS WATER
7 BBL 3 BBL
Nitrogen Foam
Lesson Objectives
Quality of Foam = Q
Volume of Water/Acid = W
W
Total Volume of Foam =
(1− Q)
Problem 1
95
Solution: Total Volume Foamed Acid =
(1 − 0. 80 )
95
=
0. 20
Quality of Foam = Q
Volume of Foam = V
Volume Water Needed = (V) x (1 - Q)
Problem 3
Quality of Foam =Q
Rate of Foam = Rf (in BPM)
Rate of Water = (Rf) x (1 - Q)
Problem 5
Given: Rf = 24 BPM
Q = 0.75 (75 Quality)
Problem 7
To find the nitrogen needed we will use Section III (pg. 11) in the
Nitrogen Data for Oil Well Servicing manual. When pumping foam
into the reservoir we will use the BHTP which is the pressure the fluids
will be seeing just outside the perforations. For the temperature we will
also use the temperature the fluids are seeing in the reservoir. In this
case we will use 80°F. This temperature is determined by many
variables such as fluid temperature at surface, pump rate, tubing size,
volume and bottom hole static temperature. There are computer
programs such as WTEMP and TEMP which can give you more
accurate temperatures when necessary.
On page 11, Section III, use a pressure of 2800 psi and a quality of 80
for a gas liquid ration of 4007 scf/bbl.
EXAMPLE TABLE
P 60 65 70 75 80 85 90
P 60 65 70 75 80 85 90
• Foam Cements.
• Customer Request.
Given:
Solution:
Fig. 18-2: Nozzle sizes for 0 to 40-lb water gel and acid foams with 600 psi nitrogen
pressure loss.
Nitrogen Foams
Fig. 18-2: Nozzle sizes for 40 to 80-lb water gel and acid foams with 1,200 psi nitrogen pressure loss.
Nitrogen Foams
expected pressures.
• Square Threads
• Avoid turns whenever possible. Use bull plugged tees when necessary.
• Double valve arrangement close to the wellhead & as close to the ground as
Nitrogen Foams
FOAM GENERATORS
Nitrogen Foams
FOAM GENERATORS
CHOKE INSERTS