6-Series: Service Manual

6-Series
SERVICE MANUAL
Copyright:
Enraf-Nonius B.V.
P.O. Box 12080
3004 GB Rotterdam
The Netherlands
Reference number: 1600.770-40

MdB01032007
Enraf-Nonius B.V. 6-Series - Service Manual 1600.770-40
6-Series - General Service
Ref. nr. 1600.770
I. About this manual
This manual has been written for the technicians involved in the service of the 6-Series units.
The manual has a modular set-up and each module describes a separate application module or
assembly of the unit. Each part of the service manual has an unique reference number.
This publication may include technical inaccuracies or typographical errors. Changes are
periodically made to the information herein. These changes will be published as a revised
version of the manual or revised module of the manual, or as additional service information
sheets, referred to as Service Info's.
Safe execution of the procedures in this manual requires technical experience and general
knowledge of safety precautions.
Warnings, Cautions and Notes have been used throughout the manual to bring special matters
to the immediate attention of the reader.
, Warning The Warning concerns danger to the safety of the technician or user;
Caution The Caution draws attention to an action which may damage the equipment;
Note The Note points out a statement deserving more emphasis than the general text,
but which does not deserve a Warning or Caution.
The sequence of steps in a procedure may also be important from the point of view of personal
safety and prevention of damage, therefore never change the sequence of procedural steps or
alter a procedure.
II. Service documentation, Service Info’s and software updates
Service documentation is available via your local sales organization, your distributor, or our
Internet site at a restricted area called “Partner site” which is password protected *.
Additional information about and/or modifications to the unit will be published as a revised
version of the complete manual or revised part of the manual, or as additional service
information sheets, referred to as Service Info's.
Each Service Info will refer to a particular part of the manual and must be added at the end.
Service Info’s are indicated by a prefix (SI) followed by the part number (e.g. 1600.770-4x) and a
sequential number (e.g. SI 1600.770-40-1). When a part is revised, the information of the
Service Info’s of the previous version can be integrated into the new release if relevant.
New releases of the manual or separate parts and/or Service Info’s can be published without
prior notice. Check your local sales organization, your distributor or our Internet site* regularly
for the latest release or additional information.
Software updates will be made available via our Internet site at the Partner site.
* Service documentation, service info’s and software updates are found at our Partner site
which is found at the Enraf-Nonius internet site (www.enraf-nonius.com). The Partner site
is password protected and is only accessible for authorized service partners.
III. Technical Reference book
6-Series General Service I Release February 2006

The Technical Reference Book(TRB) part nr. 1499.750 gives information about service
procedures. This TRB is applicable for all Enraf-Nonius units and is useful as an addition to
each service manual. It explains functional testing, measuring and calibrating and safety tests of
Enraf-Nonius units.
IV. Service Reference book
Every year Enraf-Nonius publishes a new, updated version of the Service Reference book.
This Service Reference book contains service information, service procedures, part ordering
information, spare parts availability etc. This book must be available to all technicians.
V. Installation of the 6-Series unit
For installation of the 6-Series unit see the Operating Instruction manual.
, Warning It is not allowed to use this unit in so-called "wet rooms" (hydrotherapy rooms).
, Warning The mains supply connections must comply with the national requirements
regarding medical used rooms.
, Warning Before connection of this apparatus to the mains supply, check that the mains
voltage and frequency stated on the identification plate of this apparatus
correspond with that of the mains supply. The 6-Series unit is intended for nominal
mains voltages between 100 and 240 volt, 50 / 60 Hz.
, Warning This apparatus must only be connected to a wall socket with protective earth
connection.
VI. Servicing the 6-Series unit
Service can be carried out by the service organization of the supplier or by any other technician
authorized by Enraf-Nonius B.V.
The manufacturer will not be held responsible for the results of maintenance or repairs by
unauthorized persons.
VII. Part reference and revision status of this service manual
The reference number of the separate parts of this service manual is followed by a two digit
number extension which indicates the revision status. The reference number of the first release
is followed by -40 (e.g. 1600.770-40). With the next release this revision number is increased
(e.g. 1600.770-41 indicates revision 1).
The release date of each service manual part can be different due to the revision status.
VIII. Part replacement
Electronic parts such as PC Boards are sensitive for static and electronic discharges. For that
reason all PC Boards and electronic components are packed in anti-static bags when shipped.
Keep the static sensitive devices packed in its original packing as much as possible to prevent
damage.
When returning a PC Board to Enraf-Nonius, ALWAYS use an anti-static bag and a protective
box to prevent damage during transport.
6-Series General Service II Release February 2006

Caution When handling static sensitive devices such as the PC Boards the following
precautions should be observed:
- Persons should be earthed by means of a wrist strap

- Ground all electrical equipment, work-bench, soldering iron etc.
After each repair or replacement of an application module a functional test must be performed.
IX. Safety of the 6-Series unit:
Maximum safety is inherent in the design of the unit.

The safety of the 6-series unit comply with the stringent IEC 60601-1 safety standards.
Classification
Marking : CE *
* This unit complies with all requirements of the 0197

Medical Device Directive (93/42/EEG)
Read the safety warnings below very carefully before opening and repairing the 6-Series unit.
, Warning Before opening the unit, disconnect the unit from the mains supply. Inside the
600 - Series unit high voltages are present, beware of electrical shock.
Do not touch components or heat sinks when the cover is removed and the unit is
switched-ON for testing purposes.
, Warning Do not replace, add or repair modules, parts and/or components when the unit is
connected to the mains.
, Warning Do not perform maintenance, repairs or functional testing with a patient connected
to the unit.
X. Additional Information
Please do not hesitate to contact your local sales organization or distributor.

Visit our Internet site at: www.enraf-nonius.com
For additional information:
Enraf-Nonius B.V.
P.O. Box 12080
3004 GB Rotterdam
The Netherlands
Tel: +31 (0)10 - 20 30 600

Fax: +31 (0)10 - 20 30 699 (Sales Division International)
Technical Service Support:
E-mail: tss@enraf-nonius.nl
Tel: +31 (0)45 - 52 76 265
Fax: +31 (0)45 - 52 59 662
6-Series General Service III Release February 2006

CONTENTS (of the complete service manual)
The complete manual consists of the general chapters and the application module specific parts.
The 6-Series manual should contain at least this chapter and the parts 1 and 2 and one application
module specific part. See the reference list below.
Chapter / module Description Part ref. nr. Date of issue page
1. Quick reference / Trouble shooting Part 1 - 1600.771-40 Month. 2006 1-1

Introduction, description, identification
quick reference, selftest,
trouble shooting, error codes
2. Housing, Power Supply Unit Part 2 - 1600.772-40 Month. 2006 2-1

and User Interface
Checks, repair and part replacement
3. Interferential / TENS module Part 3 - 1600.773-40 Month. 2006 3-1

Direct current / high voltage/ micro
current module.
4. Ultrasound module Part 4 - 1600.774-40 Month. 2006 4-1

(Sonopuls module)
5. Vacuum module Part 5 - 1600.775-40 Month. 2006 5-1

(Vacotron module)
6-Series General Service IV Release February 2006

Enraf-Nonius B.V.
P.O. Box 12080
3004 GB Rotterdam
The Netherlands
Enraf-Nonius B.V. 6-Series - Service Manual - Part 1 1600.771-40
6-Series - Service Manual Part 1

Quick reference / Trouble shooting
Ref. nr. 1600.771
1 Quick reference / Trouble shooting
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3 Application module identification / modification status / location .................... 1-3
1.4 Quick reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.5 Selftest, trouble shooting and Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.6 Software/ firmware update procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.1 Introduction
The 6-Series consists of multi functional modular units. The 6-Series service manual is also
modular.
For adequate service of the 6-Series unit it is necessary to have access to all relevant service
documentation and a user manual.
It is also advised to refer to the Technical Reference Book (TRB) part number 1499.750. This
contains technical service information about functional testing, measuring and calibrating of
Enraf-Nonius units.
1.2 Description
The 6-Series has a modular design. Units can be adapted to the therapeutic needs of the user.
Therapeutic possibilities of the 6-Series depend on the configuration of the unit. The ”standard”
housing contains a power supply, the user interface and a colour LCD display. Adding treatment
specific application modules makes it possible to create a custom built unit.
Therapy modules for the 6-Series units:
Electro Therapy (ET) application module - Endomed module:
Module for application of Interferential, TENS,

Direct Current, High Voltage and Micro Current
Ultrasound (US) application module - Sonopuls module:
Module for application of Ultrasound therapy
Vacuum application module - Vacotron module:
Module for application of vacuum electrodes in

combination with an ET application module.
Future modules - Module(s) which will add other functionality to the

6-Series unit in future.
Technical specifications of the modules mentioned above are found in the user manual,
Part ref. nr. 1600.751.
Quick reference / Trouble shooting 1-1 Release February 2006

Block diagram of the 6-Series unit: (see figure 1-A)
Mains power supply:

The mains power required for the unit is supplied by an internal switching medical approved
power supply. The working range of this supply power is between 100 - 240 VAC / 50 - 60Hz,
this is sufficient to drive all configurations of the 6-Series unit.
For more details, see part 2 of this manual, reference number 1600.772.
User interface PC Board:

The user interface PC Board communicates between the application modules and all user
controls (ON/Standby switch, central parameter control and the parameter selection keys),
drives the colour LCD display and the cooling fan.
The user interface is driven by a “piggy back” micro processor module. This PC Board is
connected to the user interface PC Board at the component side by means of two connectors.
The user interface module is used in combination with a colour LCD display.
Colour LCD display:

The colour LCD display is connected to the user interface PC Board and displays the treatment
parameters and protocols. During transport the display is closed, it is also possible to change
the angle of the display for better visibility.
Figure 1-A Block diagram of the 6-Series unit.

Unit Cooling fan:

The internal cooling fan does not operate under normal conditions, the housing is designed for
sufficient cooling. The fan inside the housing is controlled by the user interface and will only
work when the temperature inside the unit rises above 40oC. The rotation speed depends on
the PWM driver circuit which measures the temperature inside the housing. When the
temperature rises, the fan will rotate faster which gives a greater air flow through the housing.
Endomed - Electro therapy application module:

The Endomed electro therapy application module (also referred to as Endomed PC Board) is the
“standard” electro therapy module used with a 6-Series unit. It generates the Electro therapy
output currents as specified for the 6-Series unit.
The electro therapy module consists of a main ET PC Board, this generates AC-related therapy
current waveforms, and a “piggy back” PC Board which generates DC-related therapy current
waveforms.
Sonopuls - Ultrasound application module:

The Sonopuls ultrasound application module (also referred to as Sonopuls PC Board) can be
added to the 6-Series unit when ultrasound application is required. The ultrasound output can
be switched between continuous and pulsed output with a frequency of 1 or 3 MHz. The module
is used in combination with a multi-frequency treatment head which is specially designed for the
6-Series. Treatment heads are available with a treatment surface of 1 cm² and 5 cm².
Note Service, testing and repair of the multi-frequency Ultrasound treatment head(s) is
found in part 4 of this manual.
Vacotron - Vacuum application module:

The Vacotron vacuum application module consists of an internal vacuum pump unit and an
external vacuum distribution module. The vacuum pump unit is found inside the 6-Series unit
housing. This includes a vacuum pump and pressure sensing electronics to control the vacuum
pump. The separate vacuum distribution module is connected to the main 6-Series unit and is
placed under the 6-Series housing. It is used, in combination with the Endomed module, for
application of vacuum electrodes. The vacuum module itself does not generate therapy
currents, it supplies, in combination with the pump, the vacuum for the vacuum electrodes in
pulsed and continuous vacuum mode. The output current can be switched between the electro
therapy output connectors at the front of the 6-Series unit and the vacuum electrodes which are
connected at the front of the vacuum distribution module.
1.3 Application module identification / modification status / location
1.3.1 Application module identification
Module identification is possible via the ”System Settings” menu, option “System Info”.
The display shows the software part number of all installed application modules and the software
version of each module.
Each module (or PC Board) used with the 6-Series unit is identified by a self adhesive label. On
this label the reference number, spare part ordering number and the hardware modification
status are found.
Figure 1-B PC Board identification label.

1.3.2 Application module modification status
It is possible that the hardware of a module or PC Board is changed. When major changes are
made to a module, the reference number changes.
When minor changes are made a module the reference number remains unchanged. When a
hardware modification is made to a module, the modification status is also changed. This
modification can be made during production or, when requested in a service information sheet
(Service Info*), during a service call or in your workshop.
After the modification of a module/PC Board you will be requested to mark the modification
record on the identification label. In this way it is easy to check the hardware status.
* Service Info’s are additional technical information sheets which are related to the modules
in question.
A service info is identified by a prefix (SI) and the number of the manual (part) and a
sequential number.
For example the first additional service info of this part of the manual reads:
SI1600.771-4x - 01.
The 4x refers to the revision status of te part of the service manual (see the header at the
right top of this page).
Changing of the modification status of a PC Board or module
In a new software release it will be possible to change the modification status of a PC Board or
module. When this option is available the details will be explained in this chapter.
1.3.3 Application module location
The user interface module and related parts are found inside the top cover of the 6-Series unit.
On the bottom part (chassis) all application modules, the power supply unit (PSU) and a cooling
fan are found.
The application modules are mounted at positions which correspond with the front “slots”. For
details of the location of these slots see fig. 1-C.
The slot number indicates the location of the module on the mounting chassis of the unit, also
see fig. 1-C.
Figure 1-C Location of the modules and parts of the 6-Series unit.

1.4 Quick reference
After installing the 6-Series unit, a number of options are available in the system settings menu,
see fig. 1-D. This menu is found at the startup “Home” directory in user mode. Select the option
”System Settings” with the central control and press the Confirmation button.
Note The system settings are explained in the 6-Series user manual.
For more details, see the user manual, reference number 1600.751.
Information about the application software of the unit is found at the “System Info” screen. This
screen is selected in the “System Settings” screen.
System settings menu options:

- Language setting
- LCD Brightness
- Speaker volume
- System Info
- Ultrasound Standard *
- Other options (depending type of unit)
* For Sonopuls units only
Figure 1-D System settings menu.
System Info screen shows information

about the installed PC Boards / modules
hardware- and software versions:
0600701 - User Interface PC Board software

0605702 - Ultrasound module software
0604703 - Electro therapy module software
0606701 - Vacuum module software
0603701 - I/O processor software
Figure 1-E System info menu.
1.5 Selftest, trouble shooting and Error codes
Selftest
After connecting the 6-Series unit to the mains, the unit starts with a system test and loading of
the user program into the system memory, the so-called cold-boot. As long as the initializing is
executed the bi-coloured led under the LCD display blinks (yellow). After finishing the initializing
the yellow led stops blinking and lights yellow, unit enters the stand-by mode.
To enter the user mode the On/Stand-by switch must be pressed (the orange coloured switch is
found at the rear of the unit). A selftest is executed, the bi-coloured led blinks (green). After
finishing the selftest the led lights green, an audio signal is heard, the unit enters the “Home”
menu and is ready for use.

If the unit does not switch on or does not enter the user mode, the unit is not operating properly
or an error code is displayed on the screen, see the trouble shooting and error code lists below.
Also see the general trouble shooting list below.
Trouble shooting
The trouble shooting list is a general trouble shooting list.

Module specific trouble shooting- and error code lists are found in the description of the module
in question.
Failure indication: Action to be taken:
6-Series unit does not 1. Check mains power supply

switch on; ON/Stand-by LED does not 2. Check/replace mains cable
light, LCD display fails 3. Check/replace ON/stand-by switch
4. Check/replace mains power supply PC Board **
5. Check/replace wiring
6. Check/replace user interface PC Board **
7. Check/replace processor PC Board **
Selftest fails 1. Disconnect accessories, perform selftest

2. Check/replace flatcable between user
interface PC Board (CN6) and application
module(s) **
3. Check/replace application module **
Selftest passed, (power LED lights 1. Check/replace ON/stand-by switch

yellow) unit remains in stand-by mode 2. Check parameter selection keys for proper
when pressing ON/Stand-by switch operation;
If a parameter selection key is pressed or
blocked (switch closed contact) when pressing
the ON switch, the unit will not respond
Malfunctioning of display and/or 1. Check display back light setting (at system
display remains dark settings) Most of the time it is possible to see
the display text but with a very low contrast.
2. Check display back light **
, Warning - High voltage!
Electro Therapy application module 1. Check/replace therapy cables

malfunction 2. Check/replace sponges
3. Check/replace electrodes
4. Perform application module functional test **
Ultrasound application module 1. Check/replace Ultrasound treatment head

malfunction 2. Check/replace ultrasound gel
Vacuum application module 1. Check/empty water collector, see the user

malfunction manual
2. Check/replace vacuum electrodes
3. Check/replace vacuum cables
4. Check connections between 6-Series main unit
and vacuum application module

Safety test fails 1. Check/replace mains cable

2. Check/replace mains power supply PC Board **
3. Check/replace wiring
4. Check/replace application module(s) **
** For checking or replacement see the description of the module in question
Error code list:
If the 6-Series unit does not switch on after pressing the ON/Standby switch or an error code is
displayed during- or after the selftest refer to the list below.
- When an error code is displayed, first switch off the 6-Series unit, disconnect all
accessories.
- Wait approx. 30 sec. and switch the unit on. When the selftest completes the problem is
probably one of the accessories.
- Test the accessories by connecting them one by one and check by switching the unit off and
on until the defective accessory is found. Replace the defective accessory(s).
- If the procedure above does not solve the problem and the errorcode is still on the display
after switching on, refer to the error code description below.
Error code displayed:
An error code indicates a selftest or runtime error.

If the unit displays an error code it identifies the module which detected a malfunction.
The error code is displayed as follows:
ERROR: M - XXXX
ERROR: Error indication, selftest- or runtime error
M- Module id 0 = User interface PC Board

1 = Electro therapy module 1
2 = Electro therapy module 2
3 = Ultrasound module
4 = Vacuum module
XXXX Error number three- or four- digit number which indicates the error
Examples:
ERROR: 0 - 261 Error detected on the User interface PC Board,

error number 261
ERROR: 3 - 390 Error detected on the Ultrasound module,

error number 390
NO VALID MODULES FOUND After repair- or replacement of a module.

Check module ID jumper setting, the jumper must
be set to the correct module ID, see replacement
procedures of the application module(s) in question.

For functional checking and replacement of the modules, see the service manual chapter(s) of
the module(s) in question.
1.6 Software/ firmware update procedure
The unit control software and the firmware

of the application modules can be updated.
Updating is done by inserting a standard
SD-memory card with the required software.
Software updates are found at our Partner

site which is found at the Enraf-Nonius
internet site (www.enraf-nonius.com).
Update procedure:
- Download the new software and

copy the files to a SD-memory
card (size 256 Mb),
- Switch the unit Off and disconnect Figure 1-F Firmware update menu.
the 6-Series unit from the mains,
- Open the cover of the SD-memory

slot in the cover of the unit behind
the LCD display,
- Insert the SD-memory into the slot,
- Connect the 6-Series unit to the

mains,
- The update procedure starts

automatically, see fig. 1-F,
- Read the messages and select the

button with the central control and
confirm if agreed, see fig. 1-G,
Figure 1-G Update file info menu.
- DO NOT switch the unit Off or
disconnect it from the mains during
the software update. This may
result in loss of data or malfunction
of the unit, see fig. 1-H,
- Depending on the update version the

unit will reboot once or more times,
Do not switch the unit Off!!
- When the update is finished, the unit

will reboot automatically and a sound
is heard. The unit enters the user
mode when the update is finished,
- Check that the unit operates correctly,

Switch the unit Off (standby) and
remove the SD-memory card from the Figure 1-H Update progress indication.
Unit.
The unit is ready for operation.


Housing, Power Supply Unit and User Interface
Ref. nr. 1600.772
2 Housing and User Interface
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3 Module identification / location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.4 Quick reference / selftest / functional test / standard module tests . . . . . . . . . . . . . . . . . . . 2-2
2.4.1 Selftest
2.4.2 Functional test
2.4.3 Standard module tests
2.4.4 Safety tests
2.5 Trouble shooting and Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.6 Extended module testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.7 Replacement procedures / adjustments / modification status . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.7.8 Adjustments
2.7.9 Modification status
2.8 Spare parts list / part drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.9 Appendix 1 Service information sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
2.1 Introduction
This part of the 6-Series service manual handles the housing parts, Power Supply Unit(PSU)
and user interface (related) parts. For correct servicing the following parts of this modular
service manuals are also required:

Ref. nr. 1600.770
6-Series - Service Manual Part 1 - Quick reference / Trouble shooting

Ref. nr. 1600.771
2.2 Description
The housing of the 6-Series unit can be used for different unit configurations and is divided into
two parts. Inside the top cover all user interface parts are found. On the bottom part (chassis)
all application modules, the power supply unit (PSU) and a cooling fan are found.
Inside the top cover of the housing the following parts are found (also see fig. 2-A):
- User interface (consists of the User Interface PC Board and a separate Processor PC Board)
- Parameter controls
- Colour LCD display
- Chipcard interface (if installed)
The user interface is located in the top cover of the housing. The user interface PC Board
assembly communicates between the application module(s), data storage devices and all user
controls (selection keys, central parameter control and the (320X240 pixels) colour LCD display.
A real time clock makes it possible to store treatment data with time and date. This clock is also
used for the treatment timer.
Housing and User Interface 2-1 Release February 2006

2.3 Module identification / location
2.3.1 Module identification
Module identification is possible via the ”System Settings” menu, option “System Info”. The
application software version of all installed modules is shown on the display. An application
module or PC Board used with the 6-Series unit is also identified by a self adhesive label. On
status are found.
Note: For details see part 1 of this part of the service manual, par. 1.3 and 1.4, chapter
Quick reference / Trouble shooting. Reference number of part 1 is 1600.771.
2.3.2 Module location
Figure 2-A shows the location of the User Interface related parts found in the top cover and on
the chassis of the unit.
Figure 2-A Location of the User Interface related parts.
2.4 Quick reference / selftest / functional test / standard module tests
Test tools
For testing of the user interface no special tools are required.
2.4.1 Selftest
A detailed description of the selftest is found at par. 1.5 of the Quick reference / Trouble
shooting part of this service manual.
It is assumed that when the selftest sequence is passed all functions of the 6-Series are OK.
If the unit does not switch on or does not enter the user mode, see the trouble shooting and
error code lists.

Before functional testing of the User interface, connect the unit to the mains and wait until the
indication at the bottom of the display lights yellow.
Press the ON switch and wait until the indication lights green and the unit enters the user mode.
The unit starts with the “Home” page.
Note Functional testing of the application modules is found in the manual part of the
modules in question.
Control panel test:
Central parameter control check:
The “Therapy Wizard” is high-lighted at the “Home” screen
- Turn the central parameter control clockwise, check that the high-lighted bar moves down
- Turn the central parameter control anti-clockwise, check that the high-lighted bar moves up
If the central parameter control does not function correctly see the trouble shooting list.
Selection buttons check:
- Press the selection buttons one by one, check for proper functioning
If the selection buttons does not function correctly see the trouble shooting list.
LCD display check:
- Check the LCD display for proper functioning
Enter the “System Settings” menu and select “LCD Brightness”
- Check the display back light by changing the brightness (settings: 0 - 100)
If the LCD display and/or back light does not function correctly see the trouble shooting list.
Speaker check:
Enter the “System Settings” menu and select “Speaker Volume”
- Check the speaker volume by changing the volume settings (settings: 0 - 100)
2.4.4 Safety tests
Earth leakage current test:
Connect the 6-Series unit to the safety tester and switch it ON.
- Set switch S4 to the position shown at fig. 2-B-1 and 2-B-2.

- Measure the earth leakage current (IL) in the earth conductor of the mains cable in Normal
Condition (NC), switch S2 closed, S3 open, see fig. 2-B-1.
- Measure the earth leakage current in Single Fault Condition (SFC) switch S2 open, S3 open,
see fig. 2-B-2). In single fault condition (SFC) either the Line- or the Neutral conductor is
interrupted.
- Both conditions must be tested in normal and reversed mains polarity (S1):
Earth leakage current NC: IL = less than 500 uA.

Earth leakage current SFC: IL = less than 1000 uA.

Figure 2-B 6-Series safety test setup

Patient leakage current test:
Connect the 6-Series unit to the safety tester and switch it ON.
- Short all patient outputs and the cup (crystal) of the ultrasound treatment head.
- Set switch S4 to the position shown at fig. 2-B-3 and 2-B-4.
- Measure the patient leakage current (IL) flowing from these outputs to the earth connection
of the mains supply, in Normal Condition (NC) switch S2 closed, switch S3 closed,
see fig. 2-B-3).
- In Single Fault Condition (SFC) switch S2 closed, switch S3 open, see fig. 2-B-4),
the earth connection in the power cord is interrupted.
- Both conditions must be tested in normal and reversed mains polarity (S1):
Patient leakage current NC: IL = less than 100 uA.

Patient leakage current SFC: IL = less than 500 uA.
2.5 Trouble shooting and Error codes (Housing and User Interface)
2.5.1 Trouble shooting list
The trouble shooting list found below is applicable for the user interface (PC Board) and user
interface related parts.
Trouble shooting list:
Malfunctioning of display and/or 1. Check/replace flatcable between user

display remains dark interface PC Board (CN9) and LCD display
2. Check/replace flatcable between user
interface PC Board (CN6) and application
module
3. Check display back light setting (at system
settings) Most of the time it is possible to see
the display text but with a very low contrast.
4. Check display back light connecting cable
between user interface PC Board (CN7) and
display (CNB) (found inside the display housing!)
, Warning - High voltage!
5. Replace user interface PC Board (see par. 4.6.3)
6. Replace processor PC Board (see par. 4.6.4)
Display back light flickers 1. Check connection at user interface PC Board

CN7 for intermittent connection (High voltage!)
Malfunctioning of confirmation button (S1), 1. Check/replace (defective) switch(es)

assist button (S2) or parameter selection Remove the user interface PC Board (see par.
buttons (S3-S5) 2.6.3 and replace the defective switch(es)
Malfunctioning of central parameter 1. Check/replace parameter control encoder (see

control encoder (P1) par 2.6.5)
Malfunctioning of the internal speaker 1. Check/change the speaker volume in the

“System settings” menu
Memory read/write fails 1. Replace user interface PC Board (see par. 4.6.3)

2.5.2 Error code list:
displayed refer to the list below.
See the general error code descriptions at chapter 1.5 of the Quick reference / Trouble shooting
part of this service manual.
An Error code generated by the user interface module (PC Board) is displayed as follows:
ERROR: 0 - XXXX
0- Module id: 0 = User interface PC Board
XXXX Error number: three- or four- digit number which indicates the error
The list below indicates the error codes which are field-serviceable. If an error code is
displayed other than in this list, the PC Board must be replaced and sent to Enraf-Nonius for
repair.
Error code / description: Action to be taken:
ERROR: 0 - xxx Error
2.6 Extended module testing:
Extended module testing is not applicable for the User Interface (related) parts.
2.7 Replacement procedures
First read the safety warnings below very carefully before opening and repairing the
6-Series unit.
to the unit.
2.7.1 Opening of the housing
When opening the housing, put a soft cloth or other soft material on your bench to prevent
damage to the housing.
Removal of the top cover:
- Pull the cover from the central control (item A)

- Loosen the mounting nut of the central control (item B)

- Pull the central control from the encoder axle
- Remove the mounting spacer from the encoder axle
- Remove the mounting screw which is hidden under the central control
Figure 2-C Top cover view Bottom view.
Carefully put the housing upside-down, support the top cover at both (left and right) sides in
such a way that the unit does not rest on the LCD display.
- Remove the seven mounting screws

- Press both parts (top cover and bottom housing parts) together and put the unit on its feet
- Carefully lift the top cover from the bottom part
- Disconnect:
- CN6 flatcable which connects the user interface to the application module(s)
- CN11 stand-by / cooling fan connector
- Remove the top cover from the bottom housing part.
Installation: Installation of the top cover is in reverse order of the removal procedure.

2.7.2 Replacement of parts and/or PC Boards
This chapter handles the replacement of common parts, like PC Boards, modules and parts
which are used with all versions of the 6-Series units:
- Power supply
- User interface PC Board and processor PC Board
- LCD Display
- Parameter controls (encoder and switches)
Parts and/or modules which are not mentioned do not require any explanation.

See fig. 2-D for location of the user interface parts and modules of the 6-Series units.
Figure 2-D Housing top cover inside Housing bottom-part with mounting chassis
2.7.3 User Interface PC Board replacement
For opening of the unit and removal of the top cover see par. 2.7.1.
The user interface PC Board is found in the top cover of the unit.
Removal: Before removing the user interface PC Board from the top cover disconnect:
- CN7 LCD Backlighting supply

- CN9 Display
- CN10 LED
- CN25 Encoder
- Remove the mounting screws and the special mounting washers
- Remove the user interface PC Board from the housing
Installation: Installation of the user interface PC Board is in reverse order of the removal
procedure.
Note Special washers are used to compensate the mounting angle of the user interface
PC Board to the top cover.
Note When mounting the screws, do not use too much force to prevent damage to the
mounting supports
See the drawing of the user interface PC Board at chapter 2.8.2.
2.7.4 Processor PC Board replacement:
Removal: Before removing the processor PC Board, remove the User interface PC Board,
see user interface replacement above.
- Remove both mounting screws to release the processor PC Board

- Remove the processor PC Board

Installation: Installation of the processor PC Board is in reverse order of the removal procedure.
Use the mounting screws and the spacers to fix the processor PC Board to the user
interface PC Board.
See the drawing of the processor PC Board at chapter 2.8.2.
2.7.5 Encoder replacement
Removal: Before removing the encoder, remove the User interface PC Board, see user
interface PC Board replacement above.
Replacement of the encoder needs no further explanation, the connector (CN25) is equipped
with a positioning-key at pin 4.
2.7.6 LCD display replacement
Removal: Before removing the LCD from the units top cover disconnect:
- CN7 LCD Backlighting supply (if necessary)

- CN9 Display
- CN10 LED
- Put the top cover with the back of the display facing in front of you
- Remove the four screws from the edges at the back of the display
- Remove the two countersink screws at the bottom centre at the back of the display
- Pull the display to the back of the top cover
- Open the display by lifting the front part of the housing
- Pull the display flatcable from the top cover
- Remove the metal shielding of the display from the hinges
- Remove the display backlighting connector from the connecting PC Board inside the display
housing
Installation: Installation of the LCD display is in reverse order of the removal procedure. When
mounting the connectors, check polarizing plug for the correct mounting position.
Note When mounting the two display parts together, make sure that the status indication
LED at the front of the display is positioned correctly. The two screws at the bottom
centre are used to mount the LED and to secure the display housing parts.
When mounting the screws, do not use too much force to prevent damage to the
mounting supports.
2.7.7 Power supply replacement
First read the safety warnings at chapter 2.6 before opening the 6- Series unit.
, Warning At the heat-sinks of the power supply high voltages are present, beware of electrical
shock. Do not touch components or heat sinks of the power supply when the unit is
The user power supply PC Board is located on the chassis of the bottom part of the unit.
Removal: Before removing the power supply PC Board disconnect:

- TB1 Mains entrance filter PC Board

- TB2 Power supply bus of the application module(s)
- Remove the four screws from the PC board
- Remove the power supply PC Board from the chassis
Installation: Installation of the power supply PC Board is in reverse order of the removal
procedure.
Note Two types of mounting screws are used. When mounting the screws, do not use
too much force to prevent damage to the mounting supports
See the drawing of the power supply PC Board at chapter 2.8.2.
2.7.8 Adjustment procedures
The User Interface does not require any adjustment or calibration.
The modification status of the User Interface is found on the identification label on the User
Interface PC Board, for explanation of changing the modification status of a module/PC Board
see chapter 1.3 (part 1 of the service manual).

2.8 Spare parts list / part drawings
Figure 2-E 6-Series housing spare parts location

2.8.1 Spare part list - Housing and User Interface
Item C R1 R2 Part no. Description 1 Description 2
001 0 0 0600.806 Knob, Central control (DxH 44 x 15 mm.)

complete
002* 0 0 0600.807 Housing Display, complete*
003 0 0 0600.809 Wiring, Flatcable, LCD - User interface
004* 0 0 0600.811 Set, Service, housing parts**
CN 0 0 0600.655 Connector, Mains entrance with EMI filter
Fan 0 0 0600.104 Fan, Cooling, assembly
LCD 0 0 0600.812 Display, LCD, colour, 320X240 pixels, TFT
incl. Anti dust gasket
LED 0 0 0600.105 Housing, Power LED assembly
P1 1 0 0600.106 Encoder, Optical, central control
PCB-1 Y 1 2 3444.002 PC Board Power Supply, 24 Volt DC 67 Watt,
medical
PCB-2 Y 1 2 0603.800 PC Board, User Interface PC Board (incl
mounting instruction) without uP PCB
(see item
PCB-3)
PCB-3 Y 1 2 0600.813 PC Board, Microprocessor, Intel PXA255 for user
interface, programmed
S 0 0 0600.640 PC Board, Switch, On / Stand-by
S1 0 0 2601.495 Switch, Micro, snap action, type D2F,
parameter selection (S1)
S2 .. 6 0 0 2601.494 Switch, Square, parameter selection
(S2, S3, S4, S5, S6), type TACT
* Contents item 002 (0600.807):
Item Qty. Description:
002 1 Assembly hinge left

002 1 Assembly hinge left
002 1 Protection glass plate
002 1 Display housing front
002 1 Display housing rear
002 1 Strain relief power LED
** Contents item 004 (0600.811):
Item Qty. Description:
004-a 5 Front bracket, blank

004-b 5 Rear bracket, blank
004-c 10 Button, tab outside
004-d 10 Button, tab inside
004-e 5 Button, enter / confirmation
004-f 5 Button, assist
004-g 5 Cover, SD memory card

2.8.2 Spare parts drawings
Figure 2-F User interface PC Board assembly (incl. Processor PC Board)

Figure 2-G Colour LCD Display 320X240 pixels
Figure 2-H Power supply PC Board

2.9 Appendix 1 Service information sheets



Endomed - Electro therapy application module
Ref. nr. 1600.773
3 Interferential / TENS/ Direct current / High voltage/ micro current application module
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.4.1 Test tools
3.4.2 Selftest
3.5 Trouble shooting and Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.6 Extended module testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
3.7 Replacement procedures / adjustments / modification status . . . . . . . . . . . . . . . . . . . . . . 3-11
3.7.5 Adjustments
3.1 Introduction
This part of the 6-Series service manual handles the Electro therapy module. For correct
servicing the following parts of this modular service manuals are also required:

Ref. nr. 1600.770

Ref. nr. 1600.771
6-Series - Service Manual Part 2 - Housing, PSU and User Interface

Ref. nr. 1600.772
3.2 Description
The Electro therapy application module, the Endomed module, is located on the chassis (also
see fig. 1-C, part 1 of this service manual). The basic electro therapy module is used for two
channel Interferential therapy and TENS waveforms (referred to as Endomed AC PC Board).
The additional module, (referred to as Endomed DC PC Board) which is mounted on top of the
Endomed AC PC Board, adds direct currents, High voltage and micro current waveforms to the
unit.
The Electro therapy module is equipped with two output channels, one (internal) interconnection
for combination (Electro therapy and Ultrasound) therapy, a remote control connection and a
point electrode connection. At the bottom of the Endomed AC PC Board a connector is
mounted for connection of the electro therapy outputs to an additional vacuum module. This
module adds the possibility of application with vacuum electrodes.
Interferential / TENS application module 3-1 Release February 2006

status can be found.
Note For details see part 1 of this service manual, chapter 1.3 and 1.4.
Figure 3-A shows the location of the Electro therapy module found on the chassis of the unit.
Figure 3-A Location of the electro therapy module.
3.4.1 Test tools
For testing of the Electro therapy module (Endomed AC and Endomed DC PC Board assembly)
following special tools are required:
- Current test dummy, part number 0600.801, see fig. 3-B

- Digital multimeter - (DMM) - 4 digits, accuracy 1%
- An electro therapy treatment cable, part number 3444.102 (black) or 3444.119 (purple)
- Adaptor plug, 2mm. female to 4 mm. male, black, part number 2523.523
- Adaptor plug, 2mm. female to 4 mm. male, red, part number 2523.524
For extended functional testing (only performed when the unit generates an error code or does
not function correctly):
- Two channel oscilloscope or digital scope-meter
Software versions / revision status:
Before performing the functional test it is advised to check the software versions and the
modification status of the modules. Update the software (see the Enraf-Nonius Partner-site for

the latest version) if required. Also check the internet site for prescribed modifications to the
application modules (PC Boards) of the unit.
Note When a modification is made to a module / PC Board, the modification status must
be changed if requested. See par. 3.7.6 for changing of the modification status.
3.4.2 Selftest:
shooting part of this service manual. Part number of part 1 of the 6-Series service manual is
1600.771
error code lists below.
Before functional testing of the Electro therapy module, connect the unit to the mains and wait
until the indication at the bottom of the display lights yellow.
3.4.4 Standard module tests:
Functional test:
For checking of the output current a test dummy, see test tools, par.3.4, also see fig. 3-B, is
required. In combination with a digital multimeter (DMM) the effective value of the output signal
is measured. If measured values are out of range (correct values are found below at the tests in
question) an extended functional test can be performed, see par. 3.6.
Output current checks:
- Connect the current test unit “IN” connections by means of a therapy cable and two
adaptor plugs (see test tools, par. 3.4) to the 6-series output connector of channel 1.
- Connect a digital multimeter (DMM) to the “OUT or SCOPE” connections, of the output
signal test dummy, depending on the test.
- Set the DMM, to DC-Voltage with a range of 300mV.
- Set the output waveform according to the tests described below and check the output
value.
Figure 3-B Output current test dummy, top view.

Figure 3-C Output signal test dummy - setup-1.
AC-Current waveform tests: (Endomed AC PC Board)
The tests below are used for testing the AC (related) current waveforms.
Use the output signal test setup-1, see fig. 3-C, for the following tests:
Note * Treatment timer setting:
- Set for the time required for the test (unequal to 0).
** Electrode selection:
- Only available with 6-Series units equipped with a vacuum module.
Test Electro therapy 1 - Premodulated I
Treatment time 5:00* min.

Electrode Selection Electrodes (front electrode connections)**
Carrier frequency 2.0 kHz.
Beat frequency 0 Hz.
Frequency modulation 0 Hz.
Modulation program 1/1 s.
Surge program Off
Output mode CV
Set the output to 100 mA.
Check U out: 9.60 V. < DMM < 10.40 V.

Check display reading: 98.0 mA. < Display < 102.0 mA.
If the Premodulated I test is not passed, see chapter 3.5.

Test Electro therapy 2 - Premodulated II

Surge program Off
Output mode CV
Check U out: 0.90 V. < DMM < 1.20 V.

If the Premodulated II test is not passed, see chapter 3.5.
Test Electro therapy 3 - Premodulated III

Surge program Off
Output mode CV
Check U out: DMM < 0.05 V.
If the Premodulated III test is not passed, see chapter 3.5.
Figure 3-D Output signal test dummy - setup-2.
Use the output signal test setup-2, see fig. 3-D, for the following tests:

Test Electro therapy 4 - Premodulated IV

Surge program Off
Output mode CC
Check U out: < DMM < 10 mV.
If the Premodulated IV test is not passed, see chapter 3.5.
If these tests are passed the Endomed AC PC board, see fig. 3-F, is OK.
If the electro therapy module is also equipped with the Endomed DC PC Board, see fig. 3-G, the
following tests are applicable for the DC (related) current waveforms.
Note If the Endomed DC PC Board is NOT installed the following tests can not be
performed.
DC-Current waveform tests: (Endomed DC PC Board)
The tests below are used for testing the DC (related) current waveforms.
Use the output signal test setup-1, see fig. 3-C, for the following tests:
Test Electro therapy - Biphasic Pulsed Current (TENS) - Asymmetrical

Phase Duration 400 us.
Pulse Frequency 200 Hz.
Surge program Off
Output mode CV
Check U out: 1.40 V. < DMM < 1.80 V.

Check display reading: 134 mA. < Display < 146 mA.
If the Biphasic pulsed current (TENS) - asymmetrical test is not passed, see chapter 3.5.

Test Electro therapy - Biphasic Pulsed Current (TENS) - Symmetrical

Phase Interval 0 us.
Surge program Off
Output mode CV
Check U out: 1.34 V. < DMM < 1.46 V.

Check display reading: 134 mA. < Display < 146 mA.
If the Biphasic pulsed current (TENS) - symmetrical MF test is not passed, see chapter 3.5.
Test Electro therapy 7 - Faradic Current - Rectangular

Polarity +
Phase Interval 5 ms.
Surge program Off
Output mode CC
Check U out: 26 mV. < DMM < 38 mV.
If the Faradic current - Rectangular test is not passed, see chapter 3.5.
Test Electro therapy 8 - Faradic Current - Triangular

Polarity +
Phase Interval 5 ms.
Surge program Off
Output mode CC
If the Faradic current - Triangular test is not passed, see chapter 3.5.

Test Electro therapy 9 - Microcurrent I

Polarity +
Frequency 0 Hz.
Surge program Off
If the Microcurrent I test is not passed, see chapter 3.5.
Test Electro therapy 10 - Microcurrent II

Polarity +
Frequency 100 Hz.
Surge program Off
If the Microcurrent II test is not passed, see chapter 3.5.
Test Electro therapy 11 - High Voltage

Polarity +
Surge program Off
Set the output to 400 V.
If the High Voltage test is not passed, see chapter 3.5.

Test Electro therapy 12 - Diadynamic Current - MF

Polarity +
Surge program Off
Output mode CC
Check U out: 1.90 V. < DMM < 2.30 V.
If the Diadynamic current - MF test is not passed, see chapter 3.5.
Use the output signal test setup-2, see fig. 3-D, for the following tests:
Test Electro therapy 13 - Galvanic Current

Polarity +
Output mode CC
Check U out: 200 mV. < DMM < 400 V.
If the galvanic current test is not passed, see chapter 3.5.
3.4.5 Output signal test other electro therapy output channels
Perform the tests above also on the other available electro therapy output channel(s)
3.4.6 Treatment timer test
Use the settings of test signal 1 and connect the output of channel 1 of the 6-Series unit to the
output signal test dummy.
- Set the treatment timer

- Start the treatment
- Check at the end of the treatment (time) that
the buzzer sounds and the output signal drops to zero.
3.4.7 Open circuit check
Use the settings of test signal 4 (CC mode) and connect the output of channel 1 of the 6-Series
unit to the output signal test dummy.
- Set the treatment timer

- Set the output current to 10 mA.
- Start the treatment
- Disconnect the test dummy

- Check that the unit responds on the display with the following message:
Warning Patient circuit on channel 1 is interrupted.
- Check the open circuit at all other available output channels.
3.5 Trouble shooting and Error codes
The trouble shooting list found below is applicable for the Electro therapy module (Endomed AC
and Endomed DC PC Board assembly) and related parts.
Failure indication shown on display: - Check/replace electrodes

Patient cable on channel 1 is interrupted - Check/replace treatment cable, cable damaged
- Jumpers removed from CN11 (see fig. 3-F),
no connection to front electrode connectors,
Place jumpers on CN11 1-2 and CN10 5-6
Failure indication shown on display: - Check/replace electrodes

Patient cable on channel 2 is interrupted - Check/replace treatment cable, cable damaged
- Jumpers removed from CN10 (see fig. 3-F),
no connection to front electrode connectors,
Place jumpers on CN10 1-2 and CN10 5-6
No electro therapy output - Check/replace electrodes

- Check/replace treatment cable, cable damaged
No combination therapy (only 692 unit) - Check/replace electro therapy treatment cable
- Cable ultrasound treatment head damaged
- Interconnection cable between Endomed
PC Board (CN10) and Sonopuls PC Board (CN4)
bad connection, removed or damaged
3.5.2 Error code list
part of this modular service manual.
An Error code generated by the Electro therapy application Module is displayed as follows:
ERROR: 1 - XXXX or : 2 - XXXX
1- Module id: 1 = Interferential / TENS application module 1*

2- Module id: 2 = Interferential / TENS application module 2**
* Applicable for Endomed 682 and Sonopuls 692 units

** Applicable for Endomed 684 units only

displayed other than in this list, the PC Board must be replaced and sent to Enraf-Nonius
for repair.
1-112 Bad contact between Endomed AC Check for proper mounting, fix with ty-wrap
2-212 and Endomed DC PC Board if necessary
1-117 Bad contact between Endomed AC Check for proper mounting, fix with ty-wrap
2-117 and Endomed DC PC Board if necessary
3.6 Extended module testing
When a problem is found during the Standard module tests (par. 3.4.3) or when a problem is
found during operation, the following diagnostic tests will help to determine a problem.
This chapter is in preparation and will be released in future.
3.7 Replacement procedures / adjustments / modification status
First read the safety warnings below very carefully, before opening and servicing the
6-Series unit.
to the unit.
3.7.1 Opening of the housing:
See par. 2.7.1, found in part 2 of this service manual for details about opening of the housing.
3.7.2 Replacement of the electro therapy application module (Endomed AC and/or Endomed DC
PC Boards)
The electro therapy module of the 6-Series consists of two PC Boards:
- The Endomed AC PC board (Interferential current waveforms), see fig. 3-H

- The Endomed DC PC Board (Diadynamic current waveforms), see fig. 3-H
The Endomed DC PC Board is mounted on top of the Endomed AC PC Board.
Figure 3-A shows the location of the Electro therapy module(s) on the chassis of the unit.

3.7.3 Endomed DC PC Board replacement:
Open the housing, see par 3.7.1
A drawing of the Endomed DC PC Board is found at fig. 3-E, item PCB-5.
The Endomed DC PC Board is fixed to the Endomed AC PC Board by means of a ty-wrap or a

stand-off with locking, see fig. 3-H.
Removal: - Ty-wrap fixation: Cut the ty-wrap and remove it

- Stand-off fixation: Press both sides of the locking together by means of a
pair of pliers
- Pull the Endomed DC PC Board from the Endomed AC PC Board.
Installation: Installation of the Endomed DC PC Board is in reverse order of the removal

procedure. When the PC Board is fixed by means of a ty-wrap first slide a new one
under the Endomed AC PC Board (length of the ty-wrap is 390 mm.).
3.7.4 Endomed AC PC Board replacement:
A drawing of the Endomed AC PC Board is found at fig. 3-D, item PCB-4.
Removal: Before removing the Endomed AC PC Board, first remove the Endomed DC
PC Board, see par. 3.7.3.
- Remove the connecting cables from:

- CN3 power supply cable
- CN2 power supply link cable
- CN4 data cable
- CN1 vacuum unit connection cable - only when the unit is equipped with a vacuum module
- Remove the two mounting screws near connector CN1 and CN3 marked with
- Remove the two mounting screws which secures the transistors of the output stage to the
Endomed AC PC Board marked with
- Remove the Endomed AC PC Board
Installation: Installation of the Endomed AC PC Board is in reverse order of the removal

procedure.
Check par. 3.7.5 for adjustments / jumper settings.
Caution Leave the aluminium heatsink in its place. The heatsink is mounted by means of a
special thermal conductive pad to the aluminium mounting plate for sufficient
cooling of the modules. Removing the heatsink(s) will result in a poor thermal
contact which could cause overheating of the output stage.
3.7.5 Adjustments
When installing the Endomed AC PC Board, it must be mounted at the correct “Slot” location,
see fig. 3-E.
Also the module ID jumper must be set to the correct position:
Endomed 682 unit: Module located at slot 1 and 2 ID jumper set to ID 1*
Endomed 684 unit: Module located at slot 3 and 4 ID jumper set to ID 2*
* See detail drawing 2 at fig. 3-F.

Figure 3-C Location of the application modules.
When installing the Endomed AC PC Board, check that the jumpers at CN10 and CN11 are
mounted correctly:
Endomed 682 unit: - jumpers at CN10 1-2 and 5-6

- jumpers at CN11 1-2 and 5-6
Endomed 684 unit: - jumpers at CN10 1-2 and 5-6

Sonopuls 692 unit: - jumpers at CN10 removed*, connecting cable to

Ultrasound module (Sonopuls PC Board CN4) required
* See detail drawing 1 at fig. 3-F.
* Use pins 3 and 4 at CN11 to “park” the removed jumpers.
For details about the modification status of the Endomed AC or Endomed DC PC Boards see
par. 1.3.2 at part 1 of this service manual.

3.8 Spare parts - Electro therapy module
PCB-4 Y 1 2 0604.800 PC Board, Electrotherapy module (Endomed AC)

PCB-5 Y 1 2 0604.801 PC Board, Electrotherapy module (Endomed DC)
CN12/14 0 2 2994.856 Connector, output, electrotherapy (black)
CN13/15 0 2 2994.857 Connector, output, electrotherapy (red)
Test tools (see par. 3.4.1)
Required test tools for testing the Electro therapy module, supplied by Enraf-Nonius:
Current test dummy, part number 0600.801

Electro therapy treatment cable (black) part number 3444.102
Electro therapy treatment cable (purple) part number 3444.119
Adaptor plug, 2mm. female to 4 mm. male, black part number 2523.523
Adaptor plug, 2mm. female to 4 mm. male, red part number 2523.524

Figure 3-D Electro therapy module - Endomed AC PC Board.

Figure 3-E Electro therapy module - Endomed DC PC Board.
Figure 3-F Electro therapy - Endomed AC and Endomed DC PC Board assembly



Sonopuls - Ultrasound application module
Ref. nr. 1600.774
4 Ultrasound application module
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.4.1 Test tools
4.4.2 Selftest
4.7.4 Adjustments
4.7.6 Ultrasound treatment head
4.1 Introduction
This part of the 6-Series service manual handles the Ultrasound module. For correct servicing
the following parts of this service manual are also required:

Ref. nr. 1600.770

Ref. nr. 1600.771

Ref. nr. 1600.772
6-Series - Service Manual Part 3 - Endomed - Electro therapy application module

Ref. nr. 1600.773
4.2 Description
The ultrasound therapy application module, Sonopuls module, is located on the chassis (also
see fig. 1-C, part 1 of this service manual). The ultrasound therapy module is used, in
combination with an ultrasound treatment head, for application of ultrasound therapy. When
combining with an electro therapy module (Endomed module) it is possible to apply combination
therapy (electro- and ultrasound) in one treatment.
Treatment heads
The Multi frequency UltraSound (MUS) treatment head consists of a crystal which is cemented
to the treatment surface and which converts the electrical signal from the Sonopuls module into
a mechanical vibration (i.e. the ultrasound signal).
Ultrasound application module (Sonopuls) 4-1 Release February 2006

The “standard” treatment head for the 600-series unit has a 5 cm² (large) treatment surface, and
is used for both 1 MHz and 3.1 MHz.
The optional treatment head has a 0.8 cm² (small) treatment surface, and is also used for both
1 MHz and 3.1 MHz. Both types of treatment heads are suitable for sub-aqual treatments and
equipped with contact control indicators.
The multi frequency treatment heads can be used with every 600-series unit equipped with a
Sonopuls module unit without any necessary circuit adjustment. Calibrated measuring circuits in
the Sonopuls module and inside the treatment head ensure that the electrical characteristics of
each treatment head matches with every 600-series Sonopuls module.
Note For details see part 1 of this modular service manual, chapter 1.3 and 1.4.
Figure 4-A shows the location of the Ultrasound therapy module found on the chassis of the unit.
Figure 4-A Location of the ultrasound module.
4.4.1 Test tools
For testing of the Ultrasound therapy module (Sonopuls PC Board) and Ultrasound treatment
head the following special tools are required:
- Ultrasound dummy load with adaptor ring, part number 1417.802, see fig. 4-B
- Digital multimeter - (DMM) 4 digits, accuracy 1%)
not function correct):
- Two channel oscilloscope or digital scope-meter

4.4.2 Selftest:
shooting part of this service manual. Part number of part 1 of the 6-Series service manual is
1600.771
error code lists.
Before functional testing of the Ultrasound module, connect the unit to the mains and wait until
the indication at the bottom of the display lights yellow.
For checking of the ultrasound output power an ultrasound dummy load, part number 1417.802
(also see fig. 4-B) is required.
Note The ultrasound dummy load (power gauge) is only used as an optimum acoustical
load for ultrasound frequencies and can not be used as an output power meter.
The measuring system is not accurate enough to use it as an output power meter, it
gives an indication of the output power.
Note The ultrasound dummy load must be filled with degassed water. Boil the water for
approx. 15 minutes. Wait for the water to cool down to room temperature (± 20 °C)
before use.
4.4.5 Output power check channel A (Ultrasound treatment head 5 cm 2):
- Connect an ultrasound treatment head 5 cm2 (large) to the channel A output connector
of the ultrasound module.
- Select Ultrasound Therapy in the Home menu,
- Select Manual settings,
- Set treatment parameters as shown below
Note * Treatment timer setting: set for the time required for the test (unequal to 0).

Test Ultrasound 1 - Ultrasound Therapy 1 MHz. Large treatment head

Ultrasound Applicator A
Ultrasound Frequency 1 MHz
Duty cycle 100%
Pulse Frequency not selected
Units W/cm2
Output power 2 W/cm2
Check output power: 10 W. < power gauge < 15 W.
- Check that the contact indication ring lights

- Check that the ultrasound output display blinks
- Check that the treatment timer is not running
- Put the treatment head into the ultrasound dummy load (power gauge), see fig. 4-B
- Check that the contact indication ring is turned off
- Check the ultrasound output power (see above)
- Check that the treatment timer is running
- Remove the treatment head from the ultrasound dummy load
- Check that the ultrasound output display blinks and the treatment timer is stops running
If the ultrasound therapy 1MHz. large treatment head test is not passed, see chapter 4.5.
Test Ultrasound 2 - Ultrasound Therapy 3 MHz. Large treatment head

Duty cycle 100%
Units W/cm2

If the ultrasound therapy 3MHz. large treatment head test is not passed, see chapter 4.5.
4.4.6 Output power check channel B (Ultrasound treatment head 5 cm 2):
Perform the test above also for channel B.

Figure 4-B Ultrasound output power test setup
4.4.7 Output power check channel A (Ultrasound treatment head 0.8 cm 2):
- Connect an ultrasound treatment head 0.8 cm2 (small), if available, to the channel A
output connector of the ultrasound module.
- Select Ultrasound Therapy in the Home menu,
- Select Manual settings,
Note * Treatment timer setting: set for the time required for the check (unequal to 0).
Test Ultrasound 1 - Ultrasound Therapy 1 MHz. Small treatment head

Duty cycle 100%
Units W/cm2

If the ultrasound therapy 1 MHz. small treatment head check is not passed, see chapter 4.5.

Test Ultrasound 2 - Ultrasound Therapy 3 MHz. Small treatment head

Duty cycle 100%
Units W/cm2

If the ultrasound therapy 3 MHz. small treatment head check is not passed, see chapter 4.5.
4.4.8 Combination therapy output check (only when an Electro therapy module is present)
- Connect an ultrasound treatment head to the channel A output connector of the

ultrasound module.
- Connect a therapy cable to output connector of channel 2.
- Select Combination Therapy in the Home menu
- Select Manual settings
- Select Premodulated
Note * Treatment timer setting: set for the time required for the test (unequal to 0).
Test Combination therapy - Ultrasound and Electro therapy combined

Surge program Off
Output mode CC
Units W/cm2
Note Electro therapy channel 2 and Ultrasound output A are linked (see display)

- Connect the RED wire of the electro treatment cable to the metal cup of the Ultrasound
treatment head
- Set the output current to 20 mA.

- Disconnect the RED wire from the metal cup of the Ultrasound treatment head
- Check that the unit responds on the display with the following message:
Warning Patient circuit on channel 2 is interrupted.
If the ultrasound and electro therapy combined check is not passed, see chapter 4.5.
4.5 Trouble shooting and Error codes (Ultrasound application module)
The trouble shooting list found below is a applicable for the ultrasound module (PC Board).
No Ultrasound output - Check/replace ultrasound treatment head

- Check/replace ultrasound treatment head
connecting cable (see par. 4-C,D,E,F)
- Check ultrasound PC Board id jumper setting
(see detail drawing 2 at fig. 4-G)
- Check/replace ultrasound PC Board
No Ultrasound output - Check/replace ultrasound treatment head

(Intermittent) connecting cable (see par. 4-D,D,E,F)
- Check/replace ultrasound PC Board
No combination therapy - Check/replace interconnection cable between

Electro therapy module and Ultrasound module
(see detail drawing 1at fig. 4-G)
4.5.2 Error code list
An Error code generated by the Ultrasound application Module is displayed as follows:
ERROR: 3 - XXXX
3- Module id: 3 = Ultrasound application module
The list below indicates the error codes which are field-serviceable. If an errorcode is
repair.

3-88/ Selftest error, Caused by insufficient Add a small piece of insulation tape on the solder
3-89/ insulation on two solder pads at the side of the PC Board.
3-90/ solder side of the PC Board which For details see Service Info SI 1600.774-40 - 01
3-91 can cause a short circuit to the
heatsink on the chassis.
3-91 Selftest error, Caused by short Add a small piece of insulation tape at the inside
circuit between choke L3 and and front side of the EMC shielding box.
EMC shielding box. For details see Service Info SI 1600.774-40 - 02
6-Series unit.
to the unit.
4.7.2 Replacement of the Ultrasound application module (Ultrasound PC Board)
Figure 4-A shows the location of the Ultrasound module, found on the chassis of the unit.

4.7.3 Ultrasound PC Board replacement:
A drawing of the Sonopuls PC Board is found at fig. 4-G, item PCB-6.

Removal: - Remove the connecting cables from:

- CN2 power supply cable
- CN3 data cable
- CN4 combination therapy connection cable
- Remove the two mounting screws near connector CN1 and CN2 marked with
- Remove the mounting screw which secures EMC shielding box marked with
- Remove the Ultrasound PC Board
Installation: Installation of the Ultrasound PC Board is in reverse order of the removal

procedure.
Check par. 3.7.4 for adjustments / jumper settings.
Caution Leave the aluminium heatsink in its place. The heatsink is mounted by means of a
special thermal conductive pad to the aluminium mounting plate for sufficient
cooling of the modules. Removing the heatsink(s) will result in a poor thermal
contact which could cause overheating of the output stage.
4.7.4 Adjustments
When installing the Ultrasound PC Board, it must be mounted at the correct “Slot” location, see
fig. 4-A.
Also the module ID jumper must be set to to the correct position:
Sonopuls 692 unit: Module located at slot 3 ID jumper set to ID 2*
Sonopuls 692 unit: Module located at slot 4 ID jumper set to ID 3*
* See detail drawing 2 at fig. 4-G.
For details about the modification status of the ultrasound PC Boards see par. 1.3.2 at part 1 of
this service manual, part nr: 1600.771.
4.7.6 Ultrasound treatment head (connection cable replacement)
If the connection cable of the ultrasound treatment is damaged or broken, it is possible to

replace it . When replacing the cable also all rubber sealing rings must be replaced to ensure
that the treatment head is water tight after repair.
The cable replacement set is supplied inclusive all necessary parts:
Cable ultrasound head 6-series itemc *

O-ring 36 x 1.5 mm itemd *
O-ring 32 x 2 mm iteme *
Strain relief itemf *
Rubber washer orange itemg *
Pull relief inside treatment head itemh *
5-pole connector See fig. 4-E (replace only when the “old”
connector is damaged)
* see fig. 4-C, Parts mentioned above are part of the cable replacement set.
Note Only replace the cable of the treatment head when the treatment crystal is NOT
damaged. Scratches and damage to the surface of the crystal will make it useless.

Note When replacing the connecting cable of the treatment head, use the “old”
connector. When a new connector is used, the E2PROM which is mounted inside
the connector must be mounted into new connector, see E2PROM relacement.
This E2PROM contains parameters of the treatment head in question, required for
proper operation and interchangeability of the head with other 6-Series units.
Note Do NOT change the length of the connecting cable!
Cable replacement
Cable removal (see fig. 4-C for the exploded view of the Treatment head):
- Put some Vaseline on the cable near the strain relief of the treatment head
- Remove (unscrew) the end-cover from the treatment head grip, item A
- Pull the cover and the strain relief, item 4, backwards for about 20 cm.
- Remove (unscrew) the pull relief mounting screw, item B
- Remove (unscrew) the treatment crystal, item D
- Push the cable, item 1, into the treatment head grip at the pull relief, this unlocks the cable
- Pull the pull relief, item 6, backwards for about 20 cm.
- Push the cable into the treatment head grip, the PC Board is accessible
- Cut the cable from the PC Board, item E
- Pull the cable from the treatment head grip
- Remove the end-cover, pull relief and strain relief parts from the cable
- Remove the three screws which secure the light reflector, item G
- Pull the contact indication ring, item H, and the cable guide from the treatment head grip
- Remove the cable from the PC Board with a soldering iron.
Cable mounting (see fig. 4-C for the exploded view of the Treatment head):
- Put some Vaseline on the cable at the end (PC Board mounting side)
- Mount the following items on the cable, item 1:
treatment grip end cover, item A
strain relief, item 4
pull relief mounting screw, item B
pull relief spacer, item C
pull relief rubber, item 6
rubber washer (orange), item 5
- Push the cable into the treatment head grip
- Put some Vaseline on the end of the contact indication ring, item H
- Put a new O-ring, item 3 on the contact indication ring
- Push the contact indication ring into the treatment head grip
- Mount the light reflector, item G (do not over tighten the three mounting screws)
- Mount the waved metal ring, item F
- Solder the cable to the PC Board according to fig. 4-D
- Pull the cable until the PC Board rests on the contact indication ring and the waved metal ring
- Put some Vaseline on the thread of the treatment crystal
- Mount the treatment crystal, item D, also use Vaseline when mounting a new O-ring, item 2
- Push the pull relief, item C+6, into the treatment head grip, mount the pull relief screw, item B
- Push the strain relief, item 4, against the pull relief mounting screw
- Mount the orange rubber washer, item 5
- Mount the end-cover of the treatment head grip, item A, use some Vaseline on the strain relief.

Figure 4-C Ultrasound treatment head exploded view.
Mounting of the cable core Mounting of the cable shielding Side view of the assembly
Figure 4-D Ultrasound treatment head PC Board mounting.
Caution See the warnings about handling static sensitive devices.
Removal of the connector (see fig. 4-E for the exploded view of the connecting cable):
- Remove the end cover, item K, the pull relief items L+M from the connector
- Remove the cover of the connector, item N
- Disconnect the cable from the connector
Mounting of the connector (see fig. 4-E for the exploded view of the connecting cable):
- Mount the end cover, item K, the pull relief items L+M on the cable
- Mount the cover of the connector, item N on the cable
- Connect the cable to the connector, see fig. 4-F for details.

Figure 4-E Ultrasound connecting cable detail drawing.
Figure 4-F Ultrasound connecting cable mounting detail drawing.
E2PROM removal (only when replacing the connector):
Note When replacing the connector, the E2PROM which is mounted inside the
connector must be mounted into the new connector. This E2PROM contains
parameters of the treatment head in question, required for proper operation and
interchangeability of the treatment head with other 6-Series units.
Caution See the warnings about handling static sensitive devices.
E2PROM removal:
First see removal of the connector above,
- Remove the E2PROM, item O, from the connector using a soldering iron.
Note Do NOT overheat the E2PROM during soldering.
E2PROM mounting:
- Solder the E2PROM, item O, on the connector;
Connect pin 1 of the E2PROM to connection 2 of the connector, see fig. 4-F
Connect pin 2 of the E2PROM to connection 1 of the connector, see fig. 4-F

4.8 Spare parts - Ultrasound PC Board (Sonopuls module),
IT5/6 0 2 2524.409 Connector ultrasound output

PCB-6 Y 1 2 0605.800 PC Board, ultrasound module (Sonopuls)
Spare parts - Ultrasound treatment head
N.A 2 5 0600.814 Cable ultrasound replacement set*
* Contents of the cable replacement kit:
Cable ultrasound head 6-series (pre-manufactured)

O-ring 36 x 1.5 mm
O-ring 32 x 2 mm
Strain relief
Rubber washer orange
Pull relief inside treatment head
5-pole connector
Required test tools for testing the Ultrasound therapy module, supplied by Enraf-Nonius:
Ultrasound dummy load with adaptor ring part number 1417.802

Figure 4-G Ultra Sound PC Board (Sonopuls module).


Enraf-Nonius B. V.
P.O. Box 12080,
3004 GB Rotterdam
The Netherlands
www.enraf-nonius.com

Service Information
6-Series, Ultrasound application module, Error codes 388 through 391
When the 6-Series unit is switched on, the unit performs a selftest. During this test electronic circuits
on all available application modules are tested for proper functioning.
Recently is discovered that some 6-Series units generate an errorcode when switching on the unit.
Symptom:
The unit displays an errorcode which can be either 388, 389, 390 or 391.
The errorcode which is displayed is generated during the selftest of the ultrasound application module.
During this selftest signals are generated to check the output stage for proper functioning.
Caused by:
Due to an insufficient insulation layer on some PC Boards, two solder pads at the back the PC Board
could short circuit via the heatsink which is mounted to the chassis of the unit.
The selftest detects testing values which are out of range because of these short circuited
connections.
Solution to this problem:
This problem can be solved by insulating these solder pads by means of self adhesive insulation
material. A small piece of self adhesive tape with size of approx. 1 x 2.5 cm. is sufficient and can be
added to the bottom of the PC Board, see the detailed pictures at the back of this page.
After modifying the unit please mark modification record No. 1 on the identification label on the PC
Board.
For details about opening of the housing and removal and mounting of the ultrasound PC Board see
page 3 and 4 of the service information sheet.
Please add this service info to appendix C of your 6-Series Ultrasound module service manual, part
number 1600.775-40.
Change classification
{ Perform immediately on all field units.

{ Perform routinely at next service call.
z Perform upon unit failure.
{ Information only
Commencing date: 2006-03-27

Carried out from series: 01.211
New components: Self adhesive insulation tape
Deleted components: N.A.
Related documents: WV 0605690-75/01
Our reference: 0168.022
No: SI 1600.774-40 - 01 Page 1 of 4 March 2006

Enraf-Nonius B.V. SERVICE INFORMATION 6-Series Ultrasound module
Fig. 1 Ultrasound PC board.
Some ultrasound PC Boards may make

electrical contact to the heatsink which
is mounted to the chassis of the
6-Series unit.
To avoid problems, a small area of the

ultrasound PC board must be insulated.
Put a piece of self adhesive insulation

tape on the indicated area to cover the
surface of the ultrasound PC board.
A size of approx. 1 x 2.5 cm. is sufficient.
After the modification, mark modification

record nr. 1 on the PC board identification
label as shown below. This label is found
on top of the module, between the
ultrasound output connectors.
Fig. 2 Detail of the ultrasound PC board.
Fig. 3 PC board identification label, modification record nr. 1 marked.

Replacement procedures
6-Series unit.
6-Series unit high voltages are present, beware of electrical shock.
Do not touch components or heat sinks when the cover is removed and the unit
is switched-ON for testing purposes.
, Warning Do not replace, add or repair modules parts and/or components when the unit is
, Warning Do not perform maintenance, repairs or functional testing with a patient

connected to the unit.
Opening of the housing
When opening the housing, put a soft cloth or other soft material on your bench to prevent damage
to the housing also see fig. 3.
Removal of the upper housing part:

Figure 3 Top cover view Bottom view.
Carefully put the housing upside-down, support the housing at both (left and right) sides in such a
way that the unit does not rest on the LCD display.

- Press both parts (upper and lower housing parts) together and put the unit on it’s feet
- Carefully lift the upper housing part from the lower part
- Disconnect:


- Remove the upper housing part from the lower housing part.
Installation: Installation of the upper housing part is in reverse order of the removal procedure.
+ Caution When handling static sensitive devices such as the PC Boards the following

Removal and mounting of the ultrasound PC Board
The Ultrasound module (Ultrasound PC Board) is located on the mounting chassis of the lower part
of the housing at the “slot” 3 position, see fig. 4.
Removal:
- Disconnect:
- CN2 power supply connector
- CN3 databus cable
- CN4 combination therapy connection to electro therapy module
- Remove the three mounting screws
- Lift the ultrasound PC Board incl. the front panel from the mounting chassis
Figure 4 Housing upper-part inside Housing lower-part with mounting chassis
Installation:
The installation of the ultrasound PC Board is in reverse order of the removal procedure.

Enraf-Nonius B. V.
P.O. Box 12080,
3004 GB Rotterdam
The Netherlands
www.enraf-nonius.com

Service Information
6-Series, Ultrasound application module, Error code 391
When the 6-Series unit is switched on, the unit performs a selftest. During this test electronic circuits
on all available application modules are tested for proper functioning.
Recently it was discovered that some Sonopuls 692 units generate error code 391 when switching on
the unit.
Symptom:
The unit displays error code 391 after switching on.

The errorcode which is displayed is generated during the selftest of the ultrasound application module.
During this selftest signals are generated to check the output stage for proper functioning.
Also, see service information sheet No: SI 1600.775-40 - 01 for other selftest error codes.
Caused by:
During production choke L3 (see fig. 1) is mounted with an angle of approx. 450 to fit into the metal
EMC shielding box. With some Ultrasound application modules this choke is mounted with
mechanical force. This may cause electrical contact between the choke and the shielding box.
Solution to this problem:
This problem can be solved by insulating the surface as shown at fig. 3 by means of self adhesive
insulation tape. A small piece of self adhesive tape with size of approx. 2.5 x 3 cm. is sufficient and
can be added to the inner side of the shielding box. It is also advised to put a piece of adhesive tape
with size of approx. 2.5 x 5 cm. at the front of the shielding box.
See the back of this page for detailed instructions and pictures.
After modifying the shielding box please mark modification record No. 3 on the identification label on
the PC Board.
For details about opening of the housing and removal and mounting of the ultrasound PC Board see
page 3 and 4 of the service information sheet.
Please add this service info to appendix C of your 6-Series Ultrasound module service manual, part
number 1600.775-40.
Change classification
{ Perform immediately on all field units.

z Perform routinely at next service call.
{ Perform upon unit failure.
{ Information only
Commencing date: 2006-11-15

Carried out from series: N.A.
New components: Self adhesive insulation tape
Deleted components: N.A.
Related documents: WV 0605.690-76/01
Our reference: 0168.034
No: SI 1600.774-40 - 02 Page 1 of 4 November 2006

Fig. 1 Ultrasound PC board top view, (EMC shielding box removed).
Modifying the Ultrasound application module:
See page 2 and 3 of this information sheet

for opening of the 6-Series unit.
Removal of the EMC shielding box:
- Bend the four lugs of the EMC shielding box,

see fig. 2.
- Remove the shielding box
Mounting of the insulation tape:
- Place a piece of self adhesive insulation tape

with a size of approx. 2.5 x 3 cm. at the
inside of the shielding box, see fig. 3 for the
correct location. Fig. 2 Removing the EMC shielding box.
- Place a second piece of self adhesive insulation
tape with a size of approx. 2.5 x 5 cm. at the
outside of the front of the shielding box, see
fig. 3 for details.
Make sure that the outside of the shielding

box, at the front, is covered with tape.
Mount the shielding box in reversed order of

the removal.
After the modification, mark modification

record nr. 3 on the PC board identification
label as shown at fig. 4. This label is found
on top of the module, between the
ultrasound output connectors see fig. 1. Fig. 3 Mounting details of the insulation tape.
Fig. 4 PC board identification label

Replacement procedures for 6-Series application modules.
6-Series unit.
6-Series unit high voltages are present, beware of electrical shock.
Do not touch components or heat sinks when the cover is removed and the unit
is switched-ON for testing purposes.
, Warning Do not replace, add or repair modules parts and/or components when the unit is
, Warning Do not perform maintenance, repairs or functional testing with a patient

connected to the unit.
Opening of the housing
When opening the housing, put a soft cloth or other soft material on your bench to prevent damage
to the housing also see fig. 3.
Removal of the upper housing part:

Figure 3 Top cover view Bottom view.
Carefully put the housing upside-down, support the housing at both (left and right) sides in such a
way that the unit does not rest on the LCD display.

- Press both parts (upper and lower housing parts) together and put the unit on it’s feet
- Carefully lift the upper housing part from the lower part
- Disconnect:


- Remove the upper housing part from the lower housing part.
Installation: Installation of the upper housing part is in reverse order of the removal procedure.
+ Caution When handling static sensitive devices such as the PC Boards the following

Removal and mounting of the ultrasound PC Board
The Ultrasound module (Ultrasound PC Board) is located on the mounting chassis of the lower part
of the housing at the “slot” 3 position, see fig. 4.
Removal:
- Disconnect:
- CN2 power supply connector
- CN3 databus cable
- CN4 combination therapy connection to electro therapy module
- Remove the three mounting screws
- Lift the ultrasound PC Board incl. the front panel from the mounting chassis
Figure 4 Housing upper-part inside Housing lower-part with mounting chassis
Installation:
The installation of the ultrasound PC Board is in reverse order of the removal procedure.


Vacotron - Vacuum application module
Ref. nr. 1600.775
5 Vacotron - Vacuum application module
5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.4.1 Test tools
5.4.2 Selftest
5.7.4 Adjustments
5.1 Introduction
This part of the 6-Series service manual handles the Vacuum application module. For correct
servicing the following parts of this service manual are also required:

Ref. nr. 1600.770

Ref. nr. 1600.771

Ref. nr. 1600.772
6-Series - Service Manual Part 3 - Endomed - Electro therapy application module

Ref. nr. 1600.773
5.2 Description
The Vacuum application module, the Vacotron module, is divided into two parts:
- Vacuum pump module, located on the chassis (also see fig. 1-C, part 1 of
this service manual)
- Vacuum distribution unit, separate unit placed under the 6-Series unit.
The basic electro therapy module (Endomed module) is used for two channel Interferential
therapy and TENS waveforms. The additional vacuum application module adds the possibility of
application with vacuum electrodes. At the bottom of the 6-Series unit (when equipped with an
Electro therapy module) a connector is mounted for connection of the electro therapy outputs to
the vacuum distribution module. The vacuum module supplies the vacuum required for the
vacuum electrodes, it does not generate Electro therapy signals. See fig. 5-A, 6-Series unit with
the vacuum module.
Vacuum application module (Vacotron) 5-1 Release February 2006

Figure 5-A 6-Series unit with vacuum module.
Note For details see part 1 of this service manual, chapter 1.3 and 1.4.
Figure 3-A shows the location of the Electro therapy module found on the chassis of the unit.
Figure 3-A Location of the vacuum module.

5.4.1 Test tools
For testing of the Vacuum application module (Vacotron) following special tools are required:
- Electrode cable for vacuum electrode, red, part number 3444.507

- Electrode cable for vacuum electrode, black, part number 3444.508
- Dummy plug(s) for closing of the vacuum connectors*, part number 3444.078, or
silicone hose, length 120 mm, 4x8 mm.
- Vacuum meter 1000 mbar.
Note It is advised to use dummy plugs to close the vacuum connectors during testing of
the vacuum circuit. It is also possible to use vacuum cables for closing the vacuum
connectors. It is not advised to use the vacuum cables with the vacuum electrodes
connected, this may cause some leakage via the vacuum electrodes. For testing a
four channel vacuum distribution module 4 dummy plugs are required.
not function correctly):
- Current test dummy, part number 0600.801, see fig. 5-C

- Digital multimeter - (DMM) - 4 digits, accuracy 1%
- An electro therapy treatment cable, part number 3444.102 (black) or 3444.119 (purple)
- Adaptor plug, 2mm. female to 4 mm. male, black, part number 2523.523
- Adaptor plug, 2mm. female to 4 mm. male, red, part number 2523.524
5.4.2 Selftest:
shooting part of this modular service manual. Part number of part 1 of the 6-Series service
manual is 1600.771
error code lists.
Before functional testing of the Vacuum module, connect the unit to the mains and wait until the
indication at the bottom of the display lights yellow.

Functional test:
For checking of the vacuum module and vacuum distribution unit the test tools mentioned at par.
5.4.1 are required.
Vacuum pressure sensor test:
- Disconnect the vacuum distribution unit from the vacuum inlet of the 6-Series unit,
- Select the Assist menu (orange button),
- Select Vacuum,
- Set parameters as shown below:
Test vacuum leakage - Vacuum Mode Continuous
Vacuum pressure 5.0

Range 0
- Check that the vacuum pump starts,

- Close the vacuum inlet with your finger,
- Check that the vacuum pump stops,
- Release the vacuum inlet,
- Check that the vacuum pump starts running,
- Set the vacuum pressure to 0
- Check that the vacuum pump stops.
If the vacuum pressure sensor test is not passed, see chapter 5.5.
Vacuum circuit leakage test:
- Connect the vacuum distribution unit to the vacuum inlet of the 6-Series unit,
- Connect a vacuum meter to one of the vacuum connectors of the vacuum distribution unit,
- Close the other vacuum connectors with dummy plugs,
- Select Vacuum,
Vacuum pressure 10
Range 0
- Check that the vacuum reaches at least 600 mbar.,

- Check the vacuum circuit for (extensive) leaks, the vacuum must be maintained at least
15 sec.
- Set the vacuum pressure to 50,
- Check that the pressure drops,
- Check the vacuum circuit for (extensive) leaks, the vacuum must be maintained at least
15 sec.
- Check that the pressure drops to 0,
If the vacuum leakage check is not passed, see chapter 5.5.

Vacuum pulsation test:

- Select Vacuum,
Vacuum pressure 5.0

Range 50
Hold Time 0.0 s
- Check that the vacuum pulsates.
If the vacuum pulsation test is not passed, see chapter 5.5.
Water detection circuit test:
Note Before checking the water detection circuit make sure that the vacuum distribution
unit is connected correctly to the 6-Series unit.
- Check the connecting cable between the 6-Series unit end the vacuum distribution unit.
- Connect a (rubber) hose to one of the vacuum connections,
- Close all other vacuum connections,
- Put the hose into a jar of water (you can add some cleaning liquid to the water, see the
user manual),
Vacuum pressure 100

Range 0%
- Check that the water is sucked into the vacuum distribution unit,
- Check that the vacuum pump stops when the water container inside the vacuum
distribution is filled with water. The pump stops and the unit displays: Water container is
full.*
Draining of the vacuum pressure vessel:
Note When the vacuum pressure vessel is filled with water it must be drained. Use a
bottle / jar / bucket to drain the vacuum distribution unit. Place the bottle / jar /
bucket below the unit on the floor.
- Pull the water drain hose (found at the back of the vacuum distribution unit) from the unit
and put it in a jar / bottle / bucket,
- Open the tap to drain the vacuum pressure vessel,
- Raise the (rubber) hose(s) at the vacuum connection(s) above the unit, if the water does
not flow you can disconnect the vacuum hose at the back of the 6-Series unit.
- Check the vacuum unit for proper operation.
* If water is coming out of the air outlet of the 6-Series unit the water detection circuit is
defective, or the connecting cable (see note) is not connected or damaged.

5.5 Trouble shooting and Error codes (Vacuum application module)
The trouble shooting list found below is a applicable for the vacuum module (PC Board).
No vacuum at the vacuum electrodes - Check/replace vacuum connection between the

6-Series unit and the vacuum distribution unit
- Check/replace vacuum electrode cable
- Check/replace vacuum electrode
- Check/replace vacuum control valve
- Check/replace vacuum control PC Board
- Check/replace vacuum pump
No vacuum at the electrodes - Check/replace vacuum electrode cable

(Intermittent) - Check/replace vacuum electrode
- Check/replace vacuum electrode sponges
Set value for vacuum is not reached - Check/replace vacuum connection between the
6-Series unit and the vacuum distribution unit
- Check/replace vacuum electrode cable
- Check/replace vacuum electrode
- Check/replace vacuum control valve
- Check/replace vacuum control PC Board
- Check/replace vacuum pump
- Check vacuum circuit inside vacuum distribution
unit, check/replace vacuum hose(es) and/or make
vacuum connections air-tight (use Locktite 5331)
Warning on display: - Drain the water collector of the vacuum

Water container is full. distribution unit (see the user manual)
Water detection circuit is not working - Clean the water container, see the user manual
correctly - Check connection between vacuum distribution
unit and 6-Series unit
- Check/replace wiring inside the vacuum
distribution unit
- Check/replace electro therapy PC Board
No electro therapy output at vacuum - Check connection cable between the electro
electrodes therapy module and the vacuum distribution unit
- Check/replace the electrode cable(s) for vacuum
electrodes
- Perform electro therapy switch-over test, see
par. 5.6.1
5.5.2 Error code list:

An Error code generated by the Ultrasound application Module is displayed as follows:
ERROR: 4 - XXXX
4- Module id: 4 = Vacuum application module
repair.
Error code / description:
No error code descriptions are available.
5.6.1 Electro therapy switch-over test:
- Connect the current test unit “IN” connections by means of a therapy cable and two
adaptor plugs (see test tools, par. 3.4) to the 6-series output connector of channel 1.
- Connect a digital multimeter (DMM) to the “OUT” connections, of the output signal test
dummy.
Figure 5-C Output current test dummy, top view.
- Set the DMM, to DC-Voltage with a range of 300mV.

- Set the output waveform according to the tests described below and check the output
value.
Note * Treatment timer setting:
- Set for the time required for the test (unequal to 0).

Figure 5-D Output signal test dummy - setup-1.
Check Electro therapy 1 - Premodulated I

Surge program Off
Output mode CV
Check U out: 9.60 V. < DMM < 10.40 V.

Check that the output signal is correct according to the test above.
- Reduce the output current to 0 mA.

- Connect the vacuum electrode cables to the output signal test dummy,
- Set the output according to the settings above,
- Select the vacuum electrodes (cups) at the Electrode Selection,
Check that the output signal is correct according to the test above.
If not: - Check connection between vacuum distribution unit and 6-Series unit,
- Check/replace the Electrode cable(s) for vacuum electrodes
- Check/replace wiring inside the vacuum distribution unit,
- Check/replace electro therapy PC Board.
6-Series unit.

to the unit.
5.7.2 Replacement of the vacuum application module (Vacotron)
Removal: - Remove the connecting cable from the Electro therapy application module
(Endomed AC) CN1, also see par. 3.7 found in part 3 of this service manual,
- Remove the two mounting screws,
- Pull the locking at the rear of the housing of the 6-series unit,
- Lift the vacuum application module from the mounting chassis.
Figure 5-B shows the location of the vacuum application module on the chassis of the unit.
5.7.3 Vacuum control PC Board replacement:

A drawing of the vacuum control PC Board is found at fig. 5-E, item PCB-7.
Removal: - Remove the vacuum application module from the chassis, see par. 5.7.2,
- Remove the connecting cables from:
- CN1 1-2 vacuum pump connection,
- CN1 3-4 vacuum control valve
- Press the ends of the mounting stand-offs marked with one-by-one together
see fig. 5-E
- Carefully pull the vacuum control PC Board from the stand-offs
- Remove the silicone hose from the vacuum sensor
- Remove the vacuum control PC Board
Installation: Installation of the vacuum control PC Board is in reverse order of the removal
procedure.
5.7.4 Adjustments
The vacuum application module requires no adjustments.
For details about the modification status of the Vacotron PC Board see par. 1.3.2 at part 1 of this
service manual, part nr: 1600.771.

5.8 Spare parts - Vacuum Module (Vacotron module),
PCB-7 0 1 0606.800 PC Board, Vacuum module, Vacotron

501 0 1 0600.815 Pump, Membrane, vacuum, Vacotron module
502 0 1 0600.816 Valve, Solenoid, normal closed, 24 VDC
Vacotron module
Required test tools for testing the Vacuum application module, supplied by Enraf-Nonius:
Electrode cable for vacuum electrode, red, part number 3444.507

Electrode cable for vacuum electrode, black, part number 3444.508
Dummy plug(s) for closing of the vacuum connectors*, part number 3444.078
(or silicone hose, length 120 mm, 4x8 mm. NOT supplied by EN)
For extended functional testing:
Current test dummy, part number 0600.801

An electro therapy treatment cable, part number 3444.102 (black) or 3444.119 (purple)
Adaptor plug, 2mm. female to 4 mm. male, black, part number 2523.523
Adaptor plug, 2mm. female to 4 mm. male, red, part number 2523.524

Figure 5-E Vacuum application module and vacuum control PC Board (Vacotron module).


6-Series: Service Manual

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6-Series

Reference number: 1600.770-40

6-Series - General Service

Ref. nr. 1600.770

I. About this manual

II. Service documentation, Service Info’s and software updates

III. Technical Reference book

6-Series General Service I Release February 2006

IV. Service Reference book

V. Installation of the 6-Series unit

VI. Servicing the 6-Series unit

VII. Part reference and revision status of this service manual

VIII. Part replacement

6-Series General Service II Release February 2006

- Persons should be earthed by means of a wrist strap

IX. Safety of the 6-Series unit:

Maximum safety is inherent in the design of the unit.

* This unit complies with all requirements of the 0197

Please do not hesitate to contact your local sales organization or distributor.

For additional information:

Tel: +31 (0)10 - 20 30 600

Technical Service Support:

6-Series General Service III Release February 2006

CONTENTS (of the complete service manual)

Chapter / module Description Part ref. nr. Date of issue page

1. Quick reference / Trouble shooting Part 1 - 1600.771-40 Month. 2006 1-1

2. Housing, Power Supply Unit Part 2 - 1600.772-40 Month. 2006 2-1

3. Interferential / TENS module Part 3 - 1600.773-40 Month. 2006 3-1

4. Ultrasound module Part 4 - 1600.774-40 Month. 2006 4-1

5. Vacuum module Part 5 - 1600.775-40 Month. 2006 5-1

6-Series General Service IV Release February 2006

6-Series - Service Manual Part 1

Ref. nr. 1600.771

1 Quick reference / Trouble shooting

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Therapy modules for the 6-Series units:

Electro Therapy (ET) application module - Endomed module:

Module for application of Interferential, TENS,

Ultrasound (US) application module - Sonopuls module:

Module for application of Ultrasound therapy

Vacuum application module - Vacotron module:

Module for application of vacuum electrodes in

Future modules - Module(s) which will add other functionality to the

Quick reference / Trouble shooting 1-1 Release February 2006

Block diagram of the 6-Series unit: (see figure 1-A)

Mains power supply:

User interface PC Board:

Colour LCD display:

Figure 1-A Block diagram of the 6-Series unit.

Quick reference / Trouble shooting 1-2 Release February 2006

Unit Cooling fan:

Endomed - Electro therapy application module:

Sonopuls - Ultrasound application module:

Vacotron - Vacuum application module:

1.3 Application module identification / modification status / location

1.3.1 Application module identification

Figure 1-B PC Board identification label.

Quick reference / Trouble shooting 1-3 Release February 2006

1.3.2 Application module modification status

Changing of the modification status of a PC Board or module

1.3.3 Application module location

Quick reference / Trouble shooting 1-4 Release February 2006

1.4 Quick reference