Sei sulla pagina 1di 47

A Note From

Dave Miller (AA4DF) and Jill Bryant


at
http://www.aa4df.com

First, please know that we not only provide free PDFs like this one, we also supply
PDF documents for profit. Please know that there is never an extraneous letter (like
this one) added to PDFs we sell.

This TR-7800/7850 Service document is provided to you through the generosity of


Steve, K7LZJ.

This PDF is made from a photostat copy of an original. The 600 dpi scans made
from the copy are available on CD from our web site, as they are too large to
transmit over FTP. We don’t recommend them for higher quality, though, since
readability doesn’t perceptibly improve with them since the original source was a
copy.

You will soon note that “marketing” and “leeching” vendors will soon be selling this
scan on eBay. “The Leech” in Houston will say nothing about quality, and “The
Marketer” in Minnesota will make up specifications to pretend he scanned it
himself, as he does with so many HP factory downloads. Please support original
PDF producers; “leeches” and “marketers” who obtain and sell the work of others
or sell free internet download material to naïve eBay buyers for high prices are
directly responsible for the scarcity of new material in the scanned manuals trade.

Also, PLEASE don’t upload this to K4XL’s BAMA! BAMA has plagiarized most of
our Tektronix material, and if you investigate you’ll see that they have a great deal
more test equipment manual inventory than useful ham radio inventory (after all,
test equipment docs are “where the money is”) even though they masquerade as a
ham radio site, and that coupled with the presence of the words “if you bought this
from anyone other than BAMA…” locked into the material pretty well tells you
what their intentions are. Wildly waving the “FREE! FREE! FREE!” banner they
are tricking decent people into plagiarizing working vendors, with the ultimate
objective being for BAMA to profit from the labor of others at no cost to themselves.

Otherwise, pass it around all you wish. Thanks for taking the time to read this.

-Dave and Jill


http://www.aa4df.com
Model TR-7800

CONTENTS
BLOCK DIAGRAM .....................................................2 RX Unit (X55-1270-XX) ...... ............ 14
CIRCUIT DESCRIPTION ..................... . ................. 3 PARTS LIST ............. .. ......... ...... ... ., , ., ., ., . ., . ., .. .. ... 1 5
OUTSIDE VIEWS .................... . . ............ 10 KEY BOARD ASS'Y ............................................... 20
PC BOARD VIEWS PACKING, DISASSEMB1.Y .........................................2 1
Final Unit (X45-1 150-10) .................... . ............... 1 1 LEVEL DIAGRAM .................... .......... ........... 2 4
PLL Unit (X50-1 6 5 0 - 1 0)........................................ 11 ADJUSTMENTS ......................................................... 25
Control Unit (X53-1 180-XX) ............. ... .... .............. 1 2 SCHEMATIC DIAGRAM ....................... . .................. 3 1
Encoder Unit (X54-1 500-1 0) ..... ... .. . .. ... ................. 1 2 ABBREVIATIONS .............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
LED PC Board .......................... . 12 REFERENCE DATA ........................... . .................. 3 4
DISPLAY Unit (X54-1 510-10) ...........................
...... 1 3 SPECIFICATIONS ...............................................3 5
DISPLAY UNIT (X54-1510-10)

CONTROL UNIT ( X U - ! 180-10)


CIRCUIT DESCRIPTION
RX Section (X55-1270-10) Item Rating
The RF s ~ g n a la m p l ~ f i e dby the front end dual gate M O S FET
Q1 IS a p p l ~ e dthrough the helical resonator L3 to Q 2 to
obtain a 1 0 . 6 9 5 M H z IF s~gnal
The output of Q 2 passes through the 2-element MCF ( m o n o -
l ~ t h l c crystal filter to p r o v ~ d ean excellent 2-signal cha-
racterlstlc. The IF signal amplif~edby Q 3 I S a p p l ~ e dto Q 6 t o
Nominal center frequency

3 dB bandwidth
2 0 dB bandw~dth
A: 10.7 MHz (RED)
B: 10.67 MHz(BLUE)
C: 10.73 MHz (ORANGE)
D: 10.64 MHz (BLACK)
E: 10.76 MHz (WHITE)
2 8 0 f 5 0 kHz
6 5 0 kHz or less
I t 3 0 kHz

produce the 4 5 5 kHz 2nd IF s~gnal. T h ~ ss ~ g n a lIS then Ripple 0.5 dB or less
a m p l l f ~ e dby 0 7 - 1 1 and IS a p p l ~ e dto the ceramic discriml-
Loss 6 dB or less
nator L13. The output from 0 8 ( 4 5 5 kHz ampllfler) I S fed t o
the LED level meter for an S meter slgnal
Spurious response 30dBormoreat9 - 12MHz

The squelch clrcult. composed of (312-1 5, controls the AF lnput and output impedance 330R
clrcult (218. The busy lamp drlve s~gnaland scan busy stop
s~gnal(SS) are produced by Q 1 6 and 17 and fed t o the busy Table 3 Ceramic filter (L72-0014-05) SFE10.7MA5
(RX unit: L7)
lamp circult on the d~splayunlt and the scan c ~ r c u i to n the
control unlt.
The AF slgnal I S a m p l l f ~ e dby Q18. This I S fed t o the power
Item Rating
ampllfler Q 2 0 through the active LPF (low pass f ~ l t e r )Q 1 9
and the AF galn control. Nominal center frequency 4 5 5 kHz+ 1 kHz
6 dB bandwidth +6 kHz or more
5 0 dB bandwidth f 12.5 kHz or less
Ripple (within 455 f 4 kHz) 3 dB or less
Loss 6 dB or less
Guaranteed attenuation
3 5 dB or more
(within 4 5 5 f 100 kHz)
Input and output impedance 2.0 kQ

Table 4. Ceramic filter (L72-0315-05) CFW455F


(RX Unit: L10)

J
Hum ratio HR f=500Hz 28.0 - - d8
TX Section (X55-1270-10, X45-1150-10)
f = 500 Hz The microphone and Touch Tone signals are arnpl~fledby
Voltage allowance Vin = 1 0 mV. 16.0 - - v
wlth a shorted load Q 2 9 and fed to the F M modulator vari-cap d ~ o d e D 2 0
t = 5 sec.
through the MIC amplif~erQ 3 0 and splatter filter to produce
an F M slgnal The 1 0 6 9 5 M H z s ~ g n a lfrom the osc~llator
Rank 1 2 3 clrcult Q31 IS a p p l ~ e dto the transmlt balanced mlxer ((333.
Gv (dB) 50.0 - 52.2 51.4 - 53.6 52.8 - 55.0 Q 3 4 ) vla buffer amplrfier 0 3 2 The 1 4 4 MHz slgnal obtarned
from the balanced mixer IS fed through the 4-stage BPF ( w ~ t h
Table 1. HA1366W (RX Unit: Q20) voltage var~able tuning) to e l ~ m i n a t e unwanted spurlous
components
Thls s~gnalis then a r n p l ~ f ~ eby
d Q 3 5 and 3 6 to drive the flnal
ltern Ratrng unlt Both 0 3 6 and the Final unlt are powered by the DB
L ~ n e whlch also functrons at l o w power and during
Nomlnal center frequency(f0) 1 0 695 MHz
protectlon The D B clrcult IS a 1 2 4V AVR (Automatic
Pass bandw~dth f 7 5 kHz or more at 3 dB
Voltage Regulator) circult uslng (22-5 and D 5
Attenuatlon bandw~dth
+ 2 5 kHz or less at 4 0 dB The s ~ g n a lto the F ~ n a unlt
l IS power arnpllf~edby the power
+ 4 5 kHz or less at 6 0 dB
h y b r ~ dQ 6 Ir passes through the transm~t/rece~ve antenna
Guaranteed attenuation 1 7OdB or more wlthln f 1 MHz s w ~ t c hd ~ o d e sD l . D2. harmonics are ellm~natedby LPF
at fo -
2 Spurlous level = 4 0 dB or more
fo j- 5 0 0 kHz
3 Spurlous level = 8 0 dB or more
( L o w Pass Filter), and the s ~ g n a lIS then a p p l ~ e dto the ANT
terminal
a t f o - ( 9 1 0 HZ f 1 0 ~ H Z )
The protectlon clrcult IS an automatic reset VSWR detector
Rlpple 1 0 dB or less DB voltage I S dropped by drlvlng Q 1 w ~ t hthe reflected output
Loss 1 5 dB or less
component Low power control IS effected by RL1, which
Impedance 3 M/O pF switches the power h y b r ~ dFB terminal over to the DB line
Power I S reduced t o 5 W by controll~ngthe D B llne with VR4
Table 2. MCF (L71-0216-05)
(RX Unit : XF1)
CIRCUIT DESCRIPTION

Table 5. Power module (V30-1171-60) M 5 7 7 3 3 1 INPUT 4 Vccl


MAX Rating (Final Unit : Q6) 2 Vcct 5 OUT
3 . BASE BIAS 6 . GND

Fig. 1 Power module (V30-1171-60) Equivalent Circuit

)
Q8
2SC1775(E)
133.205-
AMP 138.300 MHz
DIVIDE r Q3
i
10.24 MHz * 3SK74(L) ToRXU.
0 15 LPF VCO BUFF
TC5082P-GL

N = 1/1024
Q14
TC5081P ' Q6.7
2SC2240(GR)
- Q1
2SK19(GR)
- Q2
2SC1923(0)
-,
LT. LR

3SK74(L)

1 0 kHz
I
1
IF A M P
N=540-1049 5.4- 1 0 4 9 MHz

Q10- 12
TC9122P

, ,1
0 1 6 PIN No 127 8 MHz

DATA 4 bit
OSC MULTl I X9
DATA 4 bit
DATA 4 bit

;
E
1 BUFF
1 4 2 0 0 5 MHz

DC Signal 2SK30A(GR)

T D5

Fig. 2 PLL Unit (X50-1650-10) block diagram


CIRCUIT DESCRIPTION
S Meter Circuit (X54-1510-10) 2) When the Ni-Cd batterle's are fully charged. the
backup hold tlme IS about 1 week max. And
The d i q ~ t a lS meter clrcult uses ICs and LEDs to ~ n d ~ c a t e
normally about 5 days.
Input s ~ g n a lstrength.
3) If backup greater than 1 week IS requlred. 1 3 . 8 V DC
When the recelve signal is about 0 dBp. the first LED will
+ 2 0 % should be applled through the Ext. Backup
l ~ g h t Refer to S meter sensrtlvlty on page 3 3 for the s ~ g n a l
term~nal.
level at which each LED lights When the s~gnallevel IS
about 2 0 - 3 0 dB, all LEDs w ~ l Ilght.
l In the transmlt mode. 5 X T OUT
LEDs w ~ l l ~ g h tat "HI" power, and 3 LEDs at "Low"power

Backup Circuit (X55-1270-10)


1 Backup. power cord connected
When the power cable 1s connected to the vehlcles
battery. 1 3 8 V IS ava~lableat the BB termlnal even at
Power s w ~ t c hOFF, t h ~ AVR
s circuit ( Q 2 6 . D l 6 and D l 7)
supplles 5 2V to the M B t e r m ~ n a l
When the Power swltch 1s ON. 0 2 6 1s turned OFF by
0 2 5 and memory power I S ava~labledlrectly from the
control unlt
2 Backup, power cable dlsconnected
W ~ t hNI-Cd cells Installed In the battery case. 0 2 8 1s tur-
ned ON, and 5 2 V IS fed from the BT line through Q 2 8 to
Fig. 5 TC5082P-GL (PLL UNIT: 0 1 5 )
the M B llne When the Power s w ~ t c h1s ON, the 8 V AVR
clrcult is act~vatedby Q 2 7 and the NI-Cd s are charged
through R 9 4 and D l 9 PIN NO 8 7 6 4 1 I
3 Backup Hold Time
PIN NAME a 8 QIO Q,l a12 X T O ~j
1 ) D u r ~ n genglne start-up, voltage at the battery terml-
Dividtng ratlo 11256 1/1024 112048 114096 111 1
nal drops C 6 and C7 In the control unlt afford
about 1 5 sec of backup tlme I& ~ ~ u ~ d j ; ~ ~ { ~ l / 4 0 kHz 110 kHz 5 kHz 2 . 5 kHz / '421
SIN
Table 6. TC5082P-GL (PLL Unit: 0 1 5 )

Fig. 3 TC5081P (PLL Unit : 0 1 4 )


Phase comparator timing chart

Fig. 6 TC9122P (PLL Unit : 0 1 6 )

Svmbd N.n* COnnnt am m r . m R m r t r


Pin Rogr.rnrn.bI.cwnmr Rw.mrn.Mswnnr mpul n r m # N lrn r m r h me wgn.1 lo be &*Pn ol.
tnrnen.1 d8nb.d IS tnput C-t

Pout Pmgf.rnm.bl.cwnl.r Rwramrn.bbcwntu -ut mmn.1 Output IS 1/N ol fh


ournut rrrntn.1 mput lwu- Th w w t pul- *r& m a 1 1 5 bl ol
Ih. lnpn

r I Term#-I t o w thdtnd~wratm T h lollorrow ~nwl Bus* n


A,-&
6, - 8. r 10 Program anput com(r,r~tmne pohobn.d pull m
C,-C.
0,-D.
x l m
r lWQ
!.rmm.h A, A, A, A. 8, 81 8,
1 0 0 0 0 0 0
8.
0
C, C1 C , C.
0 0 0 0 0
,,,,
0 , 0,
0
0 1 0 0 0 0 0 0 0 0 0 0 0 0
1 1 0 0 0 0 0 0 0 0 0 0 0 0
0 0 1 0 0 0 0 0 0 0 0 0 0 0
1 0 1 0 0 0 0 0 0 0 0 0 0 0

I
AIM 1 AOuT
0
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

.
Fig. 4 TC5081P (PLL Unit : 0 1 4 ) Table 7. Functions of TC 9122P (PLL Unit : 0 1 6 )
CIRCUIT DESCRIPTION
Table. 8 Micro-Processor Functions (pPD650C-037 Control Unit, 0 1 8)

PLL data output. 1 0 kHz


digit: L at 1 4 6 . 0 0 0
Power supply, 5V
Power supply. 5V
PLL data output, 1 0 0 kHz
digit: H at 146.000

PLL Unit (X50-1650-10) 1/1024 by Q15 t o a 1 0 kHz reference srgnal IS then phase
Fig. 2 shows a baslc block diagram of the PLL circurt. The detected by 0 1 4 . Thrs srgnal. through l o w pass filters Q6
VCO s ~ g n afrom
l Q1 is buffered by 0 2 and amplified by 0 9 . and Q7, is applred via the CV lrne to the varr-cap drodes
It is then mixed wrth the heterodyne srgnal by Q 1 3 to D 2 1 - 2 4 In the RX unlt as a control voltage I n the VCO HET
produce a 5.4 - 10.49 MHz s~gnal. c~rcuit,a 14.2 MHz crystal controlled signal IS generated by
This signal is frltered and then a m p l i f ~ e dby Q12-10, and then OSC Q4. and IS m u l t ~ p l ~ e9X
d by D 4 t o obtain 1 2 7 . 8 MHz
frequency dlvided by 0 1 6 according to the binary data ( 10 s~gnal,whrch IS applied to the mlxer 0 1 3 .
MHz. 1 MHz, 1 0 0 kHz and 1 0 kHz order) f r o m the control Vari-cap D 5 i n the crystal oscillator clrcurt shifts the osc~llator
unit t o obtain a 1 0 kHz step s~gnal. frequency + 5 kHz through the Q5 source voltage variat~on.
The 10.24 MHz signal from the RX unit is frequency divided derrved from the control unlt 5 kHz DC signal.
CIRCUIT DESCRIPTION

To PLL
m
1OM l M l o o k lOk
5 K 4bit 4bit 4bit

f
Micro-processor Q18 ,NT -_
KEY. M.SEL Sw~tch C2-181
STEP swltch C24Bo C E D
P.0 swltch Cz-62
P.A swltch
REV, swltch
c2-63
C~+BI
-

I
~2
-f f l m s
st
Tone encoder
2
-
m
c
P
.-
vr
r
'E
J Decoder driver
> Q28 " ' v r
a c
Latch 0 1 7
Q16

\
KEY BOARD -
\

4 digit LED for F. display

Fig. 7 Control Unit block diagram

x = Don't care.
= No change In state of latch.
Z = High impedance.
Qn = State of addressed latch.

Table 9. Truth table (Control Unit: 0 1 7 )

Fig. 8 Function diagram of M C 1 4 5 9 9 B (Control unit: 0 1 7 )


CIRCUIT DESCRIPTION
Swltch Clrcults
Table 10. Control Unit Q 1 6 (SN74LS247N) function
Each switch functions when d y n a m ~ cpulses from the
micro-computer are Input Dlodes are used to prevent
3
reverse current flow
Power Supply Circults
The micro-computer power supply IS Q 1 4 a 6V AVR
Dlode D 3 provldes reverse flow protection Dlsplay
power is Q 1 5, a 5V AVR
11 H X H L H H H OFF OFF ON ON OFF OFF Oh UP (Clockwtse dtrect~on) DOWN (Counter clockw~sedirection)
12 H Y H H L L H OFF ON O F F OFF OFF Oh ON
13 H X H H L H H ONOFFOFFONOFFON ON
I 4 H X H H H L H O F F O F F O F F O N ON ON ON -A-
15
81
RBI
H
X
H
)I
X
L
H
X
L
H
X
L
H
X
L
H
X
L
H
L
L
OFF OFF OFF OFF O F F OFF
O F F O F F OFF OFF OFF OFF
OFF OFF OFF OFF OFf OFF
OFF
OFF
OFF
B-0- - -
LT L X X X X X H ON ON ON ON ON ON ON

M K 5 0 8 7 ( N ) (Control Unit Q28)


Fig. 1 0 Encoder input timing chart

Encoder Input
The encoder ( 2 5 cIlcks/turn) is a mechanical ON/OFF
a,
J
swltch havlng a phase d~fference The encoder clrcuit
0 1 9 and 0 2 0 are used to prevent chatter and to shape
waveform A rlght turn Inputs pulses to the Ao port (pin
331, and a left turn to the A1 port (pln 3 4 )
UP/DOWN
The micro-computer UP/DOWN Inputs A 2 ( p l n 3 5 ) and
A 3 ( p ~ n3 6 ) are connected to the microphone s w ~ t c h e s
and are normally H The UP/DOWN functlon IS effected
at L 3
'w9'
Table 11.
-
-

Fig. 9

Control Unit (X53-1180-10)


The Control unit has an LED dynamic dlsplay to lndlcate
frequency in 4 dlgits and storage channels In 2 dlglts
The BCD (Blnary Coded Declmal) data In the micro-computer
D port (plns 8 - 1 1 ) are converted into 7-segment data by the
decoder drlver Q16. Frequencies are displayed by the E port
(prns 12-1 5). and channels by the C 2 and C3 ports (Pins 4.
5). switching 0 1 0 - 0 1 3 and 0 5 - 0 6 . TX OFFSET IS d~splayed Tone Encoder Clrcuit
when the dynamic data from the D port is latched by 0 1 7. I n transmit mode. 0 2 8 M K 5 0 7 8 N I S operated by the 8T
The display l ~ g h t sin static mode through 0 7 - 0 9 (power) llne 0 2 4 - Q 2 7 are OFF so the pulse slgnal from
the mlcro-computer 0 1 8 I S cut off By pressing buttons
PLL Data Output 1-9. 0. C and M on the key board, the logical level I S
The BCD codes for 10k. 1 0 0 k and M H z are output from inverted. Q 2 8 3 - 5 becomes L and 11-1 4 becomes H to
the F, G . and H ports (pins 16-1 9. 2 2 - 2 9 ) as PLL data produce 2-tone output at pln 1 6 Tone output devlatlon is
output. The lo port is 5k/bit and the I1 port IS 10M/b1t. adjustable by VR1 Table 1 1 shows the frequenc~esof the
The data In the 12-FO are 0 5 5 0 for 4 0 0 0 . 0 5 5 1 for 4 0 1 0. t w o slgnals
0 6 5 0 for 5 0 0 0 . Backup Circuit
Reset Circuit When the power cable is connected to the power supply
The reset circuit is a voltage detector. When the voltage or batteries are installed. the CB l ~ n eis at OV and the MB
exceeds about 3.5V. 0 1 is ON and Q 2 is OFF, thereby llne is 5V at the power swltch OFF positlon Pins 6 and
applying pulses t o Q 1 8 pin 7 through the different~atlon 3 5 of mlcro-processor 0 1 8 (flPD650C-037) are switched
c ~ r c u i tC 1 0 and R5 to reset the circuit. f r o m H to L, thereby operating the backup circuit At thls
Tone Oscillator Circult time, all terminals of 0 1 8 are set t o L exceot for olns 1
When the latch Q 1 7 pin 1 7 goes H, Q 4 turns ON to 2 0 . 21, 4 2 . The backup function IS reset when prn 3 5
actlvate the tone generator. becomes H.
Encoder Unit (X54-1500-10) rising and falling portions of the pulse are detected and
The memory channel selector (25clicks/turn) IS a mecha- fed t o the terminals A. B, C and D The srgnal IS applled to
nlcal ON/OFF swltch whlch phase Inverts according to Q19 of the control unit t o separate the pulse by the
the dlrectlon of rotatlon It IS a Schmidt clrcult uslng Q3 rotational dlrectlon The separated pulse wldth I S set to
(6Inverter gates) t o waveform shape the pulses at terml- about 3 m sec by the one shot clrcuit Q20 to Input the slg-
nals EA and ED nal to the micro-processor 0 1 8
By uslng Q2 ( 4 N A N D gates) and Q1 ( 4 NOR gates), the

DOWN (Counter clockwise direct~on)

Fig. 11 Encoder Unit timing chart

ENCODER UNIT (X54-1500-10)4+* CONTROL UNIT (X53-1 180-10)


I

Fig. 12 Encoder, Control Unit circuit diagram


OUTSIDE VIEWS

-
Case iA)(upper) Front glass
(A01-0772-03) 1 1 8 1 0 - 0 6 2 8 - 1 4 )

Knob

Knob
(K23-0734-04)

6P metal socket (MIC) Case (8)flower)


(E06-0651-05) (A01-0773-03)
*(E07-0651-05)

Push knob
(K27-04 14-04)
* Mating connector
Main knob
(K21-0751-03)
Push knob
(K27-0415-04)

Heat sink
(FO1-0747-05)-

Foot *Mating connector


(JO2-0069-05)
PC BOARD VIEWS
r F l N A L U N l T (X45-1150-10) Parts list: Page 16
C

<Wiring on the Heat Sink>


C29 D6 C28
\ / I

NOTES:
All printed circuit views are
component side.

[Transistor Terminal
lndicationl
d30
r Note:
1 Solder the leads of the power 2 Install C 2 8 and L 9 as short as
:rc- module w~thoutapplylng stress poss~ble
to them

<Attachment method of L15 > ofnTC1 and L 2 >


<Attachment d ~ r e c t ~ o C

@
Soldered

L15 TCl

f-.
Short jumper 0 \.
0 1 2SK19(GR) TRIO 5 0 2 1 3 2 S C 1 9 2 3 ( 0 ) 0 3 9 3SK74(L) Q 4 1 0 - 1 2 2 S C 4 6 0 ( B i
k, r PLL U N l T (X50-1650-10) 0 5 2SK30A(GR) Q 6 7 2SC2240(GR) 0 8 2SC1775(E) 0 1 4 TC5081P 0 1 5 T C 5 0 8 2 P GL
Parts list: Page 17 ~ 1 6 ~ ~ 9 DI 1 2I S2V ~~O S~ 2 1 35 2 5 8 8 ~4 1 ~ ~ 015 61 ~ 2 2 0 8
PC BOARD VIEWS
r CONTROL UNlT (X53-1180-XX) XX: 1O(K),61 (W)(T) Parts list: Page 17
I---- ------____

< Attachment method of the transducer >


BLUE

(T95-0051-05)

Mln~connect wafer
3
(E40-03 1 1-05)
I

r ENCODER UNlT (X54-1500-10) (arts list: Page 1 8

D101. 102
r LED (J25-2752-04) AA5532T
PC BOARD VIEW/ IC. LED DATA
V DISPLAY UNIT (X54-1510-10) Parts list: Page 1 8

pin NO.^ P!" N0.7

Fig. 1 4 TLM8051 (Display Unit D8)

DIGIT 2
95

1 3 4 6 7 8 9
Pi NO.10 Pin NO6
1\ /

Colons
Pin N o 24
\
pin ~ 0 . 1 Pin N0.5
Fig. 1 5 TLR323 (Display Unit D7)

LB1409 (Display Unit Q1) r~3,12,11.10,9,8


I
YW'r
/
Hour 1
I
Unlt Hour 10; Mtn j
I
Unlt Mln uj\ Vrlll VCC
92 9'
Vrd2
916
09
915
08
914 , .
OI
9'
Pin NO 9 Dot 3 Dot 2 Doti4 'P,n N o 42

2 . 3 2 , . 6 7 9 "

OUT GND

Fig. 13 TLR4135 (Display Unit D6) Fig. 16 Equivalent circuit


. PC BOARD VIEW
RX UNIT (X55-1270-XI0 XX: 10(K), 51(T), 61(W) Parts list: Page 18

2 S K 6 1 (GR)

<Attachment method of the C90-0804-05 >

Solder

PC BOARD
PARTS LIST
N o t e 1. 3 Res~stancevalue
K USA T Brirain W Europe X Ausrralia I
I
--
I
Note 2: I
Only special type of reslsrors (example cement meral film erc I and
capaclrors (example elecrrolyr~c ranralum mylar temp coeff capacitors1
are derailed In rhe PARTS LIST For the value of all common type c o m
00
Example 221
222
@

+ 2 2 kL1
223
224
2 2 kc1
2 2 0 k1l
--
means 2 2 x 10' = 2200L1 I 2 2 kill
22011 225 2 2 Mi1 -
ponenrs refer to the schemartc diagram of the P C board ~Ilustrarion
Resisrors nor otherwise derailed are carbon Type ! 1/4W or 1/8Wi
Order carbon resistors and capacirors according ro rhe following example 4 Tolerance
J = f 5%!Gold) K = 5 1 0 % (Silver)
A carbon resistor s part number IS RD148Y 2E222J
A ceramic capacitor's number IS CK45F1 H 103Z. CC45TH 1 H 2 2 0 J CAPACITORS

RESISTOR Type I Type II


1 Type of the carbon resistor CC 45 TH 1H 220 J CK 45 F 1H 103 Z
RD14BY RD14CY 1'2 3' 4 5 6 1 2 3 4 5 6
RD14BB (small size) RD14CB (small s~zel 1 = Type ceramlc electrolyric erc 4 = Volrage ratlng
2 = Shape round square erc 5 = Value
2 Wattage
1W
2W
-- 3A
3D
3W
4W
-- 3F
3G
5W - 3H
3 = Temp range
3 ' = Temp c o e f f ~ c ~ e n r
6 = Tolerance

cf Ceramic capacitor !type I i temperarure coeff capacitor 1 ' 3'

1st w o r d
(Color)
C
(Black)
L
!Red)
P R
(Orange) (Yellow)
S
(Green)
T
(Blue)
U
(Violet)
Ex. CC45TH = - 4 7 0

2nd Word G
k 6 0 ppm/"C

H J K L

ppm/"C 0 -80 -150 -220 -330 -470 -750

3 = CK45 0
Ceram~ccapacitor (type I l l 3
5 = Capacitor value
Example 010 -- 1 pF

Cord B O E F
100
101 -- 1 0 pF
1 0 0 pF
Operating temperature
"C
-3 0
+85
-3 0
t 8 5
-3 0
+85
- 10
+70
102
103 - lOO0pF = 0 0 0 1 j ~ F
0 0 1 yF

ca G = Tolerance

C o r d C

1%) *0.25
D

205
G

52 k5
J K

510 2 . +
M x
140 t 8 0
z p
+lo0 Morethan1OrF-10-t50
N o cord

-20 -20 -0 Les~than47~F-10-+75

Less t h a n 10 p F

Cord 8 C D F G
(pF) I +01 1?025 1 A05 1 1 k2

Abbreviation Abbreviation
Capacitor Mylar
Type I Type l l
Ceramic Styren
Electrolytic Tantalum
MC Mica

GENERAL * : N e w Pans
Ref. No. Pans No. Re- Re-
Description Ref. No. Pans No. Descr~ption
marks marks
- A 0 1-0772-03 Case ( A ) Upper a - 807-0626-03
-
Front escutcheon a
A 0 1-0773-03 Case ( 8 ) Lower a - 8 10-0628-1 4
-
Front glass a
A13-0612-02 Angle ass'y (right) - 842- 1685-04
-
Switch plate (H/L) a
A 1 3 - 0 6 13 - 0 2 Angle ass'y (left) - 846-0058-10 Warranty card (K)
-
-
A 13-0614-04
A 13-0625-04
Angle (top)
Angle ass'y See page 2 1 a
-
-
850-2727-00
850-2728-00
Operating manual (K) *
Operating manual (T) ir
-
-
A20-2379-03
A20-2380-03
Panel (K) fr
*
- 850-2729-00 Operating manual ( W ) *
Panel (TI
- A20-2381-03 -
Panel (W) Q E06-0651-05 6 P Metal socket (MIC)
- E07-0252-05 2 P Metal Socket (DC cord ass'y)
- 8 0 3 - 0 5 16 - 0 4 Sw~tchmask x 6 a - E12-0001-05 Earphone plug
- 8 0 5 - 0 7 0 1- 0 4 Speaker grill cloth - € 2 9 - 0 4 12 - 0 5 1 P Connector (male)
- 8 0 5 - 0 7 13 - 0 4 Grill cloth (Tone osc~llator) - E29-0413-05 1 P Connector (female)
- 807-0625-04 -
Side escutcheon x 2 a E30-1674-05 DC cord ass'y
PARTS LIST
Ref No Parts No Description Ref No Parts No Descrlptlon
marks marks
I I
€3 1-0456-05 Plug with lead (SP)

I i
D101.102 V30-1170-06 LED AA5532T
FO5-802 1-05 Fuse (8A)

Knob spring AF W01-0401-04 Allen key


Knob spring SOL W02-0315-05 Rotary encoder
Cushion (battery)
Packing x 8 (case)

X45-1 150-10 Final unit ir


Carton case (inside) (K) (W) X50- 1650- 1 0 PLL unit ir
Carton case (inside) (T) X53-1180-10 Control unit (K) i,.
Styrene foam cushion (upper) X53-1180-61 Control unit (W) (T) -;r
Styrene foam cushton (lower) X54- 1500- 1 0 Encoder unit I!?
Accessories bag X54-1510-10 Dlsplay unit Zr
Protective bag (MIC) X55-1270-10 RX unit (K) ir
Protective bag (cord) X55- 1270-51 PX unit (T) a
Protective bag X55- 1270-61 RX unit (W) C

Foot x 2 (small. Rear)


Foot x 2 (large. Front) FINAL UNIT (X45-1150-10) 3
Battery case
Lead holder
Speaker mounting plate Ref No Parts No Descrlptlon Re-
marks
Spacer collar H/L
Round boss x 5 C2 CE04WlC221Q E 220pF 16V
Hex. boss C4 CE04WlC101Q E 10OpF 16V
Knob bush H/L C5 CC45SL2H070D C 7pF f 0 5pF
Vinv letie x 2 C6 CC45SL2H 120J C 12pF +5%
C7 CC45SL2H101J C lOOpF f5%
C10 CC45CHlH330J C 33pF +5%
Main knob C11 CC45SL2H101J C lOOpF _+5%
Knob (AF) C12 CC45SL2H330J C 33pF f 5%
Knob (SOL) C13 CC45CHlHOR5C C 0 5pF i025pF
Push knob x 5 C15 CC45SL2H390J C 39pF _+ 5%

Push knob (KEY. M . SEL) C16 CC45SL2H100D C 1OpF f 0 5pF


Push knob HI/LOW C17 CC45SL2H020C C ~ P F 2 0 25pF
C19 CC45SL2H220J C 22pF f5%
C23 CS15ElVR47M T O47pF 35V
Screw x 4 (angle) C25 CS15ElC4R7M T 4 7pF 16V
Ground screw C28 CC45SL2H120J C 12pF f 5%
Plastic screw x 2 (battery)
Spanner nut
Flange nut x 4 (angle) UHF type receptacle
Speed nut x 2 2P Metal socket
Flat washer x 4 (angle) Power jack (BACK UP)
Flat washer x 4 (angle) Earphone jack
Spring washer x 4 (angle) Square terrn~nalx 7
Screw x 2 Round terminal x 3
Screw x 2 Mini connect wafer 4P
Round flat screw (case, etc.) Mini connect wafer 5 p
Allen head bolt x 4 (angle)
Heat sink
Shield cover FINAL
MICA insulator ( 0 5 )
Shoulder washer ( 0 5 )

Push switch H/L VHF coil


Push switch (K. T) x 5. (W) x 4 Coil
Push switch (K. T) x 1, (W) x 2 VHF coil
Key board ass'y VH F coil
VHF coil
Ferri-inductor
Speaker Choke coil
Microphone (TRIO) (T) VHF coil
Microphone (KENWOOD) (K) (W)
Trim. pot 100kR ( 2 poles)
PARTS LIST
t

Re- Re-
Ref. No Parts No. Descrcpt~on Ref. No. Parts No. Description -
marks
marks
--
VR2 R 12-0048-05 Trim, pot 10011 C63 C91-0457-05 C 0.022pF +lo%
VR3 R 12-4016 - 0 5 Trim pot 50k!l C65 CC45UJlH070D C 7pF ir0.5pF
VR4 R 12-0042-05 Trim, pot 50011
- R92-0150-05 Short jumper TC 1 CO5-0062-05 Ceramic timmer 6pF
TC2 CO5-003 1- 15 Ceramic tcmmer 1OpF

RL1 5 5 1 -1 404-05 Relay - E23-0046-04 Square termcnal x 3


- E40-0273-05 Mini connect wafer 2P
- E40-0473-05 Mini connect wafer 4P
0 1 -3 VO3-1815-06 TR 2SC1815 (Y) - E40-0673-05 Mini connect wafer 6P
Q4 VO1-01 13-05 TR 2SA496 (Y) - E40-0773-05 Mini connect wafer 7P
Q5 VO4-0880-16 TR 2SD880 (Y)
06 V30-1171-06 Power module M57733 a
L1 L40-339 1-03 Fern-inductor 3.3pH
L2 L32-0624-05 Oscillating coil VCO
D1
D2
D3.4
D5
D6
V1 1-5260-16
V1 1-5273-66
V l 1-0051-05
V1 1-410 4 - 2 0
V1 1-6460-26
Diode
Diode
Diode
Zener diode
Diode
MI402
MI303
IN60
XZ-064
U158
1
I
*
L3

kz.6
L7
L40-339 1-03
L34-0820-05
L34-0901-05
L33-063 1-05
Ferri-inductor
Tuning coil
Tuncng cot1
Choke coil
3.3pH

4.7pH +5%
L8.9 L40-1021-03 Ferri-inductor 1mH
D7 V1 1-0076-05 Diode I S 1 555 L10 L40-47 1 1-03 Ferri-inductor 470pH
L11 L34-0683-05 Tuning co11
L12.13 L40-1021-03 Ferri-inductor 1mH
L14 L40-1501-03 Ferri-inductor 15pH
PLL UNIT (X50-1650-10) L15 ~77-0855-05 Crystal 14,2005 MHz
L16 L40-47 1 1-03 Ferri-inductor 470pH
Re-
Ref. No. Parts No. Descrcptlon
marks
VR 1 R 12-4020-05 Trtm. pot 50kR
C1 CC45PG1 H080D C ~ P F fO.5pF - R92-0150-05 Short jumper x 3
C2 CC45CH 1H060D C 6~ F r0.5pF
C3 CC45CH 1HOR5C C 0.5pF f 0.25pF
C4 CC45CH 1H060D C ~ P F fO.5pF Q1 VO9-1001-16 FET 2SK19 (GRI TRIO-5
C5 CC45CH 1 H 150J C 15pF +5% Q2 V03-1923-06 TR 2SC 1923 (0)
C6 CC45CH 1H030C C ~ P F tO.25pF 03 V09-1002-56 FET 3SK74 (L)
C7 CE04WlA101Q E '10OpF 10V Q4 VD3-0079-05 TR 2SC460 ( 8 )
C9 CC45CH 1 H040C C 4~ F +0.25pF Q5 VO9-0060-05 FET 2SK30A (GR)
C11 CC45CH 1 H020C C ~ P F +0.25pF Q6.7 V03-2240-06 TR 2SC2240 (GR)
C12 CC45CH 1 H220J C 22pF + 5% Q8 VO3-1775-06 TR 2SC1775 (E)
C15 CE04W1 C100Q E 10pF 16V Q9 V09-1002-56 FET 3SK74 (L)
C18 CC45CH 1 H030C C 3pF f0.25pF 0 1 0 - 12 V03-0079-05 TR 2SC460 ( 8 )
C19 CC45CH 1 HOR5C C 0.5pF f0.25pF Q13 V03-1923-06 TR 2SC1923 (0)
C2 1 CC45CH 1 H220J C 22pF 2 5% Q14 V30-1 132-06 IC TC5081 P
C23 CE04W 1A 4 7 0 0 E 47pF 1OV 0 15 V30-1 133-06 IC TC5082P-GL
C24.25 CC45CH1 H l O l J C lOOpF f5% 016 V30-1036-16 IC TC9122P
C27 CC45UJ 1 H 180J C 18pF f5%
C28 CC45UJ 1 H 100D C 1OpF +0.5pF D1 Vll-1260-36 Van-cap diode 1SV5OS
C29 CC45UJ1 H390J C 39pF f 5% D2.3 V11-0414-05 Diode 1S2588
C3 1 CS15ElVR47M T 0.47pF 35V D4 V1l-0374-05 Diode 1SS16
C34 CE04WlA1010 E lWpF 10V D5 V1 1 -03 17-05 Vari-cap diode 1S2208
C35 C91-0131-05 C 0.01pF 2 10% a
C36 CQ92M 1 H473K ML 0.047pF +lo%
T 4.7pF 16V
CONTROL UNlT (X53-1180-XX)
C38 CS15ElC4R7M
C39 CS15ElC2R2M T 2.2pF 16V L lo(: 10(K), 61 (W)(T)
C40 CQ92MlH223K ML 0.022pF 210% Re-
Ref. No. Parts No. Description marks
C41 . CE04WlE4R7Q E 4.7pF 25V
C43 CE04WlH010Q E 1jtF 50V C1 CE04W1 C331 Q E 330pF 16V
C44 CE04WlA101Q E lOOpF 10V C2 CE04WlA101Q E 1OOjtF 10V
C48 CC45CH 1 H030C C ~ P F 20.25pF C4 CE04W 1C470Q E 47pF 16V
C49 CC45SLlHlOlJ C lWpF +5% C5 CE04W 1 A470Q E 47jtF 1OV
C50 CE04WlA470Q E 47pF 1OV C6.7 CE04WlA471Q E 470jtF 1OV
C52 CQ92MlH223K ML 0.022pF 210% C10 CE04WlHOlOQ E 1jtF 50V
C53 CC45SLlHlOlJ C lWpF f5% C11 CE04WlA101Q E lOOjtF 10V
C54.55 CC45CH 1 H 100D C 1OpF 20.5pF C12.13 CQ92MlH223K ML 0.022pF +lo%
C56 CE04WlA101Q E 1OOpF 1OV C18 CQ92MlH393K ML 0.039pF +lo%
PARTS LIST

-
-
-
-
-
Ref No Pans No.

E02-0106-05
E02-0103-05
E40-03 1 1 - 0 5
E40-0373-05
E40-0573-05
IC Socket
IC Socket
M I ~connect
I
M ~ nconnect
t
M I ~connect
I
Description

wafer
wafer
wafer
3P
3P
5P
16P (K)
42P
1-
R e
marks
Ref' No

Q3
Parts No.

V30- 1066-06
V30-0301-70
V30-1009.26

DISPLAY UNIT (X54-1510-10)


Descr~pt~on

TC400 1 BP
TC4011 BP
TC4049BP
marks

- E40-0773-05 Mln~ connect wafer 7P


- E40-1073-05 M I ~connect
I wafer 10P
- E40-1273-05 M I ~connect
I wafer 12P Re-
Ref No. Pans No. Descr~pt~on
marks

C2 CS15ElCOlOM T 1PF 16V


- G 1 1-06.05-04 Cush~on(Transducer) C3 CS15ElC4R7M T 4 . 7 F~ 16V
- G 13-0629-14 Cushion ( A ) (Transducer) * C4 CS15ElVORlM T O.lpF 35V
(K)Xl(W)Xl
- G I3-0630-14 Cushion ( 6 ) (Transducer) ( W ) * -
G 13-0634-04 Cushion (C) (Transducer) (K) iz E40-0373-05 M I ~ connect
I wafer 3 P
- E40-0973-05 M ~ nconnect
i wafer 9 P
L1 L30-0503-05 IFT
L2 L78-0003-05 Ceramic oscillator 3.58MHz (K)
- N09-0625-04 Screw M2.5 x 6 G
R1 RS14AB3A330J Metal film 3 3 R f 5%1W - N 14-0520-04 Nut M2.5 G
R36 R90-0526-05 Resistor block 27kCl x 4
R37 R90-0530-05 Resistor block 2.7k[l x 4 a
R47 R90-0529-05 Resistor block 100kQ x 4 a D1 V11-7272-36 LED PR5532K
R48 R90-0526-05 Resistor block 27kR x 4 (K) D2 V1 1-7272-46 LED PY5532K
D3 V11-7272-36 LED PR5532K

VR1

BZ 1
R12-2015-05

T95-005 1-05
Tr~m.pot

Transducer
5kfl (K)
D4
D5
D6
D7
D8
V11-7272-46
V11-7272-36
V1 1-3 173-06
V l 1-3172-96
V11-3173-16
1 ;i
LED block
PY5532K
PR5532K
TLR4135
TLR323
TLM8051
I.
Zr
a

Q1- 13 V03-2603-06 TR 2SC2603 (E) Q1 V30- 1 163-06 IC LB 1409 i7


0 14 V30-1067.06 IC NJM7BL06K
Q15 V30- 1223-16 IC pPC78M05H Sr
Q1 6 V30-1030-56 IC SN74LS247N RX UNIT (X55-1270-XX) XX: 10(K), 51 (T), 61(W
017 V30-1166-06 IC MC14599B
Q18 V30-1164-06 IC pPD650C-037
Ref. N o Re-
Q19.20 V30-1066-06 IC TC400 1 BP Parts No. Description
021 23
Q24-27
- VO3-2603-06
V01-1115-16
TR
TR
2SC2603 (E)
2 S A 1 1 1 5 (E) (K) C1 CC45RH 1 H 120J C 12pF f 5%
marks

028 V30-1074-06 IC M K 5 0 8 7 N (K) C2 CC45CH 1 H330J C 33pF i5%


C3 CC45CH 1H030C C +0.25pF
C4 CC45CH 1H220J C 22pF
3pF i5%
D1 Vll-4101-20 Zener diode XZ-060 C5 CC45RH 1 H 100D C 1OpF fO.5pF
D2- 11 V11-0076-05 Diode 181555 C12 CC45CHlH330J C 33pF 2 5%
Dl2 Vll-0051-05 Diode 1N 6 0 C13 CC45CHlH020C C ~ P F f0.25pF
D13-17 V11-0076-05 D~ode 1 8 15 5 5 C14 CC45CHlH150J C 15pF i 5%
Dl8 not used C15 CC45CHlHOR5C C 0.5pF i0.25pF
D19- 2 4 V11-0076-05 Diode 161555 C18 CC45CHlH050C C 5pF i0.25pF
D25.26 V11-0051-05 D~ode 1N 6 0 C19 CC45CHlH680J C 68pF i5%
D27-32 V11-0076-05 Diode I S 1 5 5 5 (K) C20 CQ92MlH223K ML 0.022~F 210%
D33-36 V11-0076-05 Diode I S 1 5 5 5 (W. T) C2 1 CQ92MlH103K ML 0.01pF ?lo%
C23 CC45SLlH151J C 150pF 15%
C25 CC45CHlH220J C 22pF f5%
C26 CE04WlA470Q E 4 7 F~ 1OV
ENCODER UNIT (X54-1500-10) C28 CQ92MlH223K ML 0.022pF 510%
C29 CE04WlA470Q E 47~F 1OV
Re- C32.33 CQ92MlH223K ML 0.022pF 510%
Ref. No. Pans No. Descript~on
marks
C36 CE04WlA101Q E 1OOpF 10V
C1-4 CC45SLlHlOlJ C 1OOpF t5% C37 CQ92MlH223K ML 0.022pF +lo%
C38 CC45SLlH470J C 47pF f5%
C4 1 CQ92M 1H222K ML 0.0022pF f 10%
- E40-0373-05 Mini connect wafer 3P C44 CQ92MlH222K ML 0.0022pF + 10%
- E40-.0573-05 Mini connect wafer 5P C45 CQ92MlH473K ML 0.047pF i10%
C46 CQ92MlH223K ML 0.022pF +lo%
PARTS LIST
Parts No. Re- Re-
Ref N o Description Ref. No. Parts No. Description
marks marks

C47 CQ92MlH102K ML 0.OOlpF ?lo% C145 CE04WlA470Q E 47pF 1OV


C48 CQ92M 1 H332K ML 0.0033pF ?lo% C146.147 CE04WlC220Q E 22pF 16V (W) (T)
C49 CQ92M1 H222K ML 0.0022pF 210% C148 CE04WlH010Q E ~ M F 50V (W) (T)
C50 CQ92MlH393K ML 0.039pF 510% C149.150 C91-0433-05 Lam~natedcap. 0.0039pF (W) (T)
C51 C092MlH222K ML 0.0022pF f 10% C151 CQ92MlH472K ML 0.0047pF 2 10% (W) (TI
C52 CQ92MlH103K ML 0.01pF ?lo% C152 C91-0433-05 Laminated cap 0.0039pF (W) (T)
C53 CQ92MlH393K ML 0.039pF +lo% C153.154 CS15ElA150K T 15pF 1OV (T)
C54 CS15ElVORlM T 0.1pF 35V
C55 CC45SL1 H220J C 22pF 25%
C56 CQ92MlH222K ML 0.0022pF f 10% TC 1 CO5-0062-05 Ceram~cTrimmer 6PF
C57.58 CS15ElA3R3M T 3.3pF 1OV TC2 C05-003 1- 1 5 Ceramic Trimmer 1OPF
C59 CS15ElC4R7M T 4.7pF 16V TC3 CO5-0030-15 Ceramic Trimmer 20PF
C60 CQ92MlH223K ML 0.022pF 210%
C61 CQ92M1 H473K ML 0.047pF +lo%
C62 CE04W1 C220Q E 22pF '
6V - E23-0046-04 Square terminal x 7
C63 CE04W 1C 1 0 0 0 E 1OpF 16V - E23-0401-05 Round terminal x 3
C64 CQ92MlH103K ML 0.01pF 210% - E40-0273-05 Mini connect wafer 2P
C65 CS15ElVORlM T 0.1pF 35V - E40-0773-05 Mini connect wafer 7P
C66 CQ92MlH332K ML 0.0033pF +lo% - E40-0873-05 Min~ connect wafer 8P
C67 CC45SL1 H l O l J C lOOpF +5% - E40- 1 2 7 3 - 0 5 M I ~connect
I wafer 12P
C68 CQ92MlH332K ML 0.0033pF i 10%
C69 CE04W1 HOlOQ E 1pF 50V
C70 CE04WlA101Q E 1OOpF 10V - J31-0502-04 PC Board collar x 6
C72 C90-0820.05 E 470pF 16V (small) - J42-0404-05 PC Board bush x 6
C73 CE04W1 A 4 7 0 0 E 47pF 1OV
C74 CC45SLlHlOlJ C 1OOpF 55%
C75 CE04WlA101Q E 10OpF 10V L1.2 L31-0267-05 Tun~ngcoil
C76 CQ92MlH104K ML 0.lpF 2 10% L3 L79-0452-05 Heltcal block 2 MHz (W)(T)
C77 CE04W1 H010Q E IF 50V L3 L79-0461-05 Hel~calblock 5 MHz (K) a
C78 CE04WlA101Q E lOOpF 10V L4 L30-0289-05 IFT
C80 CE04W 1C220Q E 22p F 16V L5 L34-0683-05 Tuning c o ~ l
C86 C90-0820.05 E 470pF 16V (small) L6 L30-0289-05 IFT
C87.88 CE04WlA470Q E 47pF 1OV L7 L72-0014-05 Ceramic filter SFE 10.7 M A 5
C89 CE04WlC470Q E 47~F 16V L8 L77-0858-05 Crystal 10.240 MHz
C90 CE04W1 A470Q E 47pF 1OV L9 L40-151 1 - 0 3 Ferri-inductor 150pH
C93 CS15ElCOlOM T 1pF 16V L10 L72-03 1 5 - 0 5 Ceramic filter CFW455F
C94 CE04WlE4R7Q E . 4.7pF 25V L11 L30-0504-05 IFT
C95 CQ92M 1H682K ML 0.0068pF 210% L12 L30-0503-05 IFT
C96 CQ92MlH222K ML 0.0022pF f 10% L13 L79-0446-05 Ceramic discri CFY455S
C97 CE04W1 C220Q E 22pF 16V L14 L40-6825-04 Ferrl-~nductor 6.8 mH
C98 CE04W1 A470Q E 47pF 1OV L15 L15-0016-05 - Choke trans.
ClOO CE04WlHOlOQ E 50V L16 L40-1541-27 Ferri-inductor 150mH
ClOl CE04WlE4R7Q E 4.7pF 25V L17 L33-0615-05 Choke coil
C102 CE04WlA470Q E 47pF 1OV L18 L77-0859-05 Crystal 10.695 MHz
C103 CQ92MlH103K ML 0.OlpF 210% L19 L40- 1 0 2 1 - 0 3 Ferrt-inductor 1 mH
C104 CQ92MlH393K ML 0 039pF 210% L20 L30-0005-05 IFT
C106 CC45THlHlOOD C 1OpF 50.5pF L2 1 L31-0313-05 Tuning coil
C107 CC45UJlHOlOC C 1PF fO.25pF L22 L40-1001-03 Ferri-inductor 1OMH
CllO.111 CC45SLlH221J C 220pF f5% L23 L34-0886-05 Tun~ngcoil
C112 CC45CHlHlOOD C 1OpF fO.5pF L2 4 L3 1-01 8 0 - 0 5 Tuning coil
C114 CC45CHlH180J C 18pF 55% L2 5 L3 1 - 0 2 6 6 - 0 5 Tuning coil
C115 CC45CHlH330J C 33pF f 5% L2 6 L31-0267-05 Tuning coil
C116.117 CC45CH 1H220J C 22pF 25% L2 7 L40-1511-03 Ferri-indudor 150pH
C122 CC45THlH020C C ~ P F f 0.25pF L28 L34-0902-05 VHF cod 545T a
C 123.124 CC45TH 1 H 100D C 1OpF fO.5pF L29 L34-0452.05 VHFcoil 346T
C125 CC45CH2H070D C 7pF fO.5pF L30 L34-069 1 - 0 5 VHF coil 545T
C126 CC45THlH030C C f0.25pF L3 1 L40-102 1-03 Ferri-inductor 1 mH
C127.128 CC45THlH060D C 3pF
~ P F fO5pF L32.33 L40-101 1 - 0 3 Fern-inductor 100pH
C129 CC45THlH050C C 5pF fO.25pF
C130 CC45TH 1H060D C ~ P F f0.5pF
C131 CC45THlH050C C f 0.25pF XF.(A,B) L71-0216-05 MCF 10.695 MHz
C132 CC45CHlH220J C 22pF
5pF 55%
C138 C90-0804-05 C 0.001 pF
C1 4 0 C90-0804-05 C 0001pF VR 1 R12-3025-05 Trim. pot 1OkR
C141 CC45CHlH150J C 15pF i5% VR2 R12-1403-05 Trim. pot 1kR
C 143.144 ~ ~ 4 1H5O R6 ~ C~ C 0.5pF i0:25pF VR3 R12-2015-05 Trim. pot 5 kR
PARTS LISTIKEY BOARD ASSEMBLY

Ref No Parts No. Descr~pt~on Re- Key board ass'y (S59-0406-05)


marks
- B1 82 Ba C3 813 80 G
VR4 R12-0042-05 Trim pot 50051
VR5 R12-2405-05 T r ~ mpot 5k51 ( W ) (T)
VR6 R12-4020-05 Trtm pot 5 0 k i l ( 2 pole, I T )

- R92-0150-05 Short jumper

R94 RC05GF2H560J Solld 560 +5% 1i2W


R 132 R92-06 16-05 Metal film 10k51 ( W ) (TI
R133 RN148K2E4703F Metal film +
470kO 1%1/4W
R137 R92-0616-05 Metal film 10kil (W) (TI
R140 R92-0617-05 Metal film 7.5k51 ( W ) (TI

01.2 V09-1002-56 FET 3 S K 7 4 (L)


Q3- 11 V03-0079-05 TR 2SC460 (B)
012.13 t VO3-1775-06 TR 2SC1775 (EJ
'214- 1 6 V03-1815-06 TR 2SC1815 (YI
017 V01-1015-06 TR 2SA1015 (YJ
018.19 VO3-1815.06 TR 2SC1815 (YI
IC HA1 3 6 6 W
IC pPC78M08H
Not used
TR 2 S A 4 9 6 (Y)
024 V03-0336-05 TR 2SC496 (Y)
025.26 VO3-1815-06 TR 2SC1815 (Y)
Q27 V30- 1223-16 IC pPC78M08H
Q28 V01-1015-06 TR 2SA1015 (Y)
029 V03-2240-06 TR 2SC2240 (GR)
Q30 V30-0039-05 IC TA7061AP
Q31.32 V03-0079-05 Ti7 2SC460 (B)
Q33.34 V09-1014-06 FET 2SK61 (GR)
Q35 V09-1002.56 FET 3SK74 (L)
036 V03-2538-16 TR 2SC2538-22-A
Q37.38 VO3-0093-05 TR 2SC458(B) (WI(T)

01.2 V l 1-0051-05 D~ode 1N 6 0


D3 6- V11-0076-05 Diode IS1555
07-70
011
Dl2
Vll-0051-05
V11-1262-06
V11-0076-05
1
1 Diode
"znsrr
1N 6 0
151212
1 5 15 5 5
0 13

'
I not used
014 V11-0076-05 i D~ode I S 15 5 5
Dl5 V11-4163-56 Zener d ~ o d e XZ-088
Dl6 V11-0076-05 D~ode 151555
Dl7 V11-4101-20 Zener d ~ o d e XZ-060
Dl8 V11-4162-66 Zener d ~ o d e XZ-070
Dl9 V11-0219.05 Dtode V06B
020.21 V11-0317-05 Van-cap diode 182208
D22-24 V11-7761-86 Vari-cap diode ITT410
D25 V11-0076-05 D~ode I S 1 555
026 V11-0076-05 D~ode 1S1555 (W) IT)

.
D27 V11-0076-05 D~ode 1S1555(T)
Angle ass'y (A13-0625-04) Operating manual
(850-2727-00)(K)
(850-2728-00)(T)
!850-2729-OO)(W)
I
I Allen head bolt x 4
Styrene foam cush~on
(H 10-2501 -031

I
I
Angle ass'y (Left)
I
(A 13-0613-02)
I

(T9 1-03 1 1-05l(Tl


(T91-0313-05)(K)
* Accessory bag H25-0049-03 Protectine
Phone plug x 1 E12-0001-05
Fuse (8A) x 1 F05-802 1-05 (H25-0079
Foot x 2 JO2-0069-05
Foot x 2 JO2-0070-05
Screw x 2 N30-3006-46
Screw x 2 N30-3008-46 Styrene foam cushion
* Protectwe bag H25-0103-04 (H 10-2534-02)
DC cord ass'y E30-1674-05

(H01-2683-03)(K)(W)
(HOT-2684-03)(T)

(~30-3006-461-7 -/[/ FINAL unlt


Shoulder washer- (X45-1150-10)
G

Heat sink ass'y/disassernbly


DISASSEMBLY

(N33-3006-45)x 4

Speaker grill cloth


(605-0701-04)

Speaker mounttng plate


(J21-2504-04)

FINAL unit

PC borad colla
(J31-0502-04

b-(N33-3006-45)

Side escutcheon
Control unit

(J32-0746-04)

(G13-0628-04)

PLL shield cover

Case (B) lower


(A01-0773-03)

(N33-3006-45)x 4

(N30-3006-46) x 4
LED (PR5532K)
(V11-7272-36)
1

Spacer collar
(J3 1-051 4 - 0 4 )
I '
~ u ' s hknob
(K29-0734-04)
);: < Receiver Section >
RX UNlT ( X 5 5 - 1 2 7 0 - 1 0 )
TP2
.-
AFVR

e n

- 6dB -5d8 6dB 6d8 SdB 9dB 4dB 268 2348 2648 21dB 4 9 4 0 49dB 7 6 4 8 eldB 1 0 6 d 8 99dB IiOdB ( O w 110dB 24mv 360mV 350d 3omv a 5 m ~ 6 3V
1 4 6 550MHz d-, 10 695MHz --ot 455KHr 4- b- 1 KHz AUOlO 4-
Note:
1 In rneasurlng the clrcult from the ANT term~nalto the
collector of Q 11 an unmodulated s ~ g n aol f 1 4 6 5 5 0
MHz - 6 d 8 p from an SSG was a p p l ~ e dro [tie ANT
This scan is not authorized to bc sold on eRay. If you bought this termrnal to o b t a ~ na reference NO sensltlvlty Then
scanned manual on eBay, then the vendor you bought it from is a the SSG oulpul was measured when the NO sensitlvl
' Thief who sold you stolen property. Please file a complaint with ty at each SSG slyrial Input polrit becarne equal to the
EBay security and demand a refund. reference NO sefiscrlvlty
The SSG output was measured throilgh a 0 0 1 pF r
capacitor
2 I n rneasurlng 111r clrcolt i
f r ~ r i [lie base of 0 1 8 to [lie
m
SP rrrrrl~rial an SSG s~grralo l 146 5 5 0 MHz - 6
<
m
dB@ 1 kHz M O D 5 kHz DEV was a p p l ~ r dro the ANT f-
term~nal,and the AF VR was adjusted to o h t a ~ nan AF
<Transmitter Section > outpul of 0 63V/8(1 The s~gnalvoltage ar r a c h p o ~ r i t 0
was measured w ~ r han audio V V

k----- R X UNlT ( X 5 5 - 1 2 7 0 - 1 0 )
4- FINAL UNIT ( ~ 4 5 - 1 1 5 0 - l o ) - + (
s
0
rn
029
,P
1 KHz,f,
[,f~mm$p fl
7 9+LTrM 7 5 0 n 30W
z
< REFERENCE >
30mVll5V 5V 62v 2V 72VlOVlOV 12V12V 65V29V(72V) (36Vl (42Vl (39Vl
Japanese "SG" American "SG"
6 d B 025pV
0 dB 05pV
6 dB 1 PV
Note: 12dB 2 uv
1 The s ~ g r ~ alevel l ~ r ewas measured w ~ r hrhr
t ~ c f ~ DO
2 4 dB 8 uv
coax~alcable d~sconnrc.tf?cfIron1 DO a r ~ dthe f~rldl
unit The s ~ g n a lIc:vel afrcr the I N t ~ r m ~ n wds a l llle 3 0 dB 15BpV
level under riormdl oprrdtlrlg coridir~ons 4 0 dB 5 0 pV
2 The AF t ~ r i was ~ l medsured uslng an a u d ~ oV V , drld 5 0 dB 158 pV
r t ~ eRF LJ~III was rriedsure~luslng an RF V V ( 1 / 1 0 0
6 0 dB 5 0 0 pV
alleriuaror used for lrvcls o f rnore thdrl 3VI
3 Thc RF v o l t d g ~ ss h r ~ w r111 III~
~ ~ ~ I Iparerrtheses I I dre 7 0 dB 1 5 8 mV
r e l e r e r i ~ evalurs siricc' rhry are sublecr t i ] cl~.ir~qt, 8 0 dB 5 mV
accord~rigIII tIi<: [ ~ u s ~ t ~ u01n sthe probes 9 0 dB 158mV
4 The AF voltages shown 111 square p a r e n t l ~ c s ~I ~Isare
lOOdB 5 0 mV
v;ii~res w ~ r hari 111ou1 of 1 5 r11V
120dB 0 5v
<Test Equipment > < Preparation >
1. Tester Unless o t h e r w ~ s es p e c ~ f ~ e d
set
, the controls as follows
lnput S u f f ~ c ~ e n t
2 RF VTVM (RF V.M.) POWER/VOL SW 0N
lnput rmpedance 1 M Q and less than 2 pF SEND/REC (MIC) REC
Voltage range F S = 1 0 rnV to 3 0 0 V AF VOL MIN
SQUELCH VOL MIN
Frequency range 1 5 0 M H z or greater
KEY M. SEL SW KEY
3 Frequency counter (F count) STEP SW 10 kHz
M ~ n ~ r n u rInput
n voltage 5 0 rnV HI/LOW SW HI
Frequency range 1 5 0 M H z or greater PRIORITY
4 DC p o w e r supply ALERT OFF
(OPE, OFF
Voltage 10V to 17V var~able
TONE OFF
Current 8A rnln
5 RF Power Meter
D ~ s s ~ p a t r o n5 0 W Notes:
Impedance 50Q When a d j u s t ~ n gthe trlrnmers or c o ~ l suse a non-rnduced
Frequency range 1 4 4 M H z a d j u s t ~ n grod of bakel~te,etc
6. A F VTVM ( A F V.M.) When a d j u s t ~ n gthe RX sectlon never transmlt to prevent
lnput Impedance 1 MR or greater SSG damage
Voltage range F S = 1 rnV to 3 0 V Connect MIC connector as shown In Fig 1 8
Frequency range 5 0 Hz t o 1 0 kHz
7 A F Generator (AG)
Frequency range 1 0 0 Hz t o 1 0 kHz
Output 0 5 mV t o 1V
@ DOWN
8 L ~ n e a rdetector
Frequency range 1 4 4 M H z
@ STBY
9 D ~ r e c t ~ o n coupler
al
10 Osc~lloscope
With hor~zontallnput and hlgh sensltlvlty
11 Standard s ~ g n a lgenerator (SSG)
Frequency range 1 4 4 - 149 MHz
M o d u l a t ~ o n a m p l ~ t u d eand frequency rnodulatron
GND @
up
OPEN @ @
@ M1C

Output - 2 0 dB - 1 0 0 dB Fig. 17 M I C terminals


(view from front panel side)
12 A F D u m m y load
8R 5 W (approx )
13 Sweep generator
Frequency range 1 4 4 - 149 MHz The output level of SSG IS ~ n d ~ c a t easd SSG s open clrcut
ADJUSTMENTS
RX UNIT (X55-1270-10) ADJUSTMENT LUX1
1 H e l ~ c a ladjustment
LTXI 1 ) Connect to a sweep generator
1 lO695MHz 21 Unplug the LR connector (any frequency)
1 ) Unplug the LT connector Place the unlt in transmlt 31 Adjust L1 12 and L3 to o b t a ~ nthe waveform shown
mode below
2 ) Connect RF VTVM to TP5 and adjust L 2 0 and L2 1 (Adjust so the 1 4 4 0 (K type) marker comes to the
for the maxlmum signal (0 21V rms nominal) edge of the h e l ~ c a lwaveform )
3 ) Connect frequency counter to TP5 and adjust TC1 (Adjust so the 1 4 5 0 ( W T type) marker comes to
for 1 0 6 9 5 0 MHz the center of the helical waveform )
2 VCT clrcult
1 ) Connect the LT connector Adjust the d ~ a l
frequency to 1 4 7 0 0 0 (K type). 1 4 5 0 0 0 (W. T
type) Set VR4 to the center posltlon and TC2 to the
mlnlmum posltlon Unplug the DO t e r m ~ n a l

Marker

Osc~lloscope RF Power meter


[RX] Helical

2 IF adjustment
R F VTVM 1 ) Connect a DC voltmeter. 3V range, to TP3 Recon-
F counter nect the LR t e r m ~ n a l
2 ) Set frequency to 1 4 6 1 0 0 (K type). 1 4 5 1 0 0 ( W , T
type) and adjust SSG for 1 0 dBp output ( 1 kHz 5
kHz d e v )
3) Adjust L5, i 4 and L6 for a maxlmum meter
A F VTVM AG
~ndication
4) Adjust L 1 2 for maximum AF output w ~ t h best
waveform
SSG
Osc~lloscope AF VTVM
Tester

[TX] 10 695 MHz VCT D r ~ v eDev~at~on 0 0 000

2) Connect RF VTVM to 0 3 5 ( 3 S K 7 4 ) D and place


the unit In transmlt mode
3 ) Adjust L23 L 2 4 L 2 5 and L 2 6 for maximum s ~ g n a l
Repeat twlce Nominal reading is 2 3V -
3 Drive adjustment
1) Connect the DO terminal and transmlt at 1 4 7 0 0 0
(K type) 1 4 5 0 0 0 ( W T type)
2) Adjust TC2 and TC3 for m a x l m u m current drain
3 M B voltage adjustment
(approx 3 1 W )
1 ) Connect a DC voltmeter. 6V range, to the harness
3) Uslng a spectrum analyzer, adjust VR4 for mlnlmum
connector M B terminal T l ~ r nthe volume controi
+_I 0 7 MHz spurlous (VR4 adjusting range 1 1
power SW OFF.
o clock)
2 ) Adjust VR2 for 5.OV.
4 D e v ~ a t ~ oadjustment
n
4. LED meter adjustment (RX)
1 ) Connect to a l~neardetector
1 ) Set SSG t o 0 dBp and adju:;t VR1 so that one LED
2 ) Set frequency to 1 4 7 0 0 0 (K type) 1 4 5 0 0 0 ( W T
lights.
type) rn transmlt mode and apply a s ~ g n a of
l 1 kHz
2 ) Check that all LEDs go off ar - 2 dBp of SSG input.
4 0 mV to the MIC t e r m ~ n a l
3) Check that 5 LEDs light at 2 0 dBp ( $ 1 0 dB. - 2
3 ) Adjust VR3 for 5 0 kHz of d e v i a t ~ o n
dB) of SSG input.
4 ) Adjust the AG output level for 3 5 kHz deviat~on
Check that it is less than 4 mV.
26
G ADJUSTMENTS
5 a Tone frequency adjustment ( W type) 5 -b Tone burst frequency adjustment ( T type)
1 ) Connect frequency counter to the cathode of D 2 6
f
.t
on the RX unit Unplug the D O terminal
1 ) Connect frequency counter to the cathode of D 2 6
on the RX unit
2 ) Press the tone swltch (set 11- transmlt mode) and 21 Press the tone switch ( l n recelve mode) and adjust
adjust VR5 to oftaln 1 7 5 0 i-10 Hz VR5 to obtain 1 7 5 0 i-10 Hz
3 ) Set in transmit mode and adjust VR6 to obtain
modulation wlthin about 0 7 sec

DO TERMINAL

TC 2

TC 3 L2

O0
D @ L23 L24 L22 L26
f-\

0 L1 I.-' L3
E

TP1
OTPZ

VR5 ( W,T t y p e )
L R CONNECTOR
---EEI
TONE 1750Hz LR @
TC 1

VR3
10.6950MHr
S.IND.
E
17
VR,

m TP3
DEVIATION
5KHz
& M B SETTING

MB @
lzLDEn3
1 RX UNlT ( X 5 5 - 1 2 7 0 - X X ) I
=------------ ------ 7
--- ---------------
DiS P L A Y UNlT ( X 5 4 - 1 5 1 0 - 1 0 )
\ /
ADJUSTMENTS
FINAL UNIT (X45-1150-10) ADJUSTMENT PLL UNIT (X50-1650-10) ADJUSTMENT
' "5
1 Prorectlon NULL adjustment (TXmode) 1 IF adjustrnent (RX mode)
1 ) Set frequency t o 1 4 7 0 0 0 MHz HI/LO swltch to HI 1 ) Set frequency to 1 4 8 9 9 5 M H z and connect R F
power Connect DC voltmeter (3V range) to TP1 VTVM to TP3
2) Adjust VR2 for a m l n l m u m voltage (less than 0 7V) 2 ) Adjust L1 1 L6 and L 5 for m a x l m u m (greater than
2 Hlgh power output check (TX mode) 0 5V)
1) Set frequency to 1 4 7 0 0 0 MHz HI/LO swltch to HI 2 Lock voltage adjustrnent (RX mode)
power Check that total current 1s less than 6 5A 1 ) Set frequency to 1 4 8 9 9 5 M H z (K type) 1 4 4 0 0 0
and output IS greater than 2 8 W MHz ( W T type) and connect a DC voltmeter to
2 ) Check that output at the band edges ( 13 9 9 0 0 M H z TP2
and 1 4 8 9 9 5 M H z K type, 1 4 4 0 0 0 M H z and 2 ) Adjust TC1 In the VCO shlelded compartment to
1 4 5 9 9 5 M H z W. T type) 1s wlthln t 3 W of the out- 7 OV (K type) 2 OV ( W T type)
put at 1 4 7 000 M H z and total current 1s less than 3 ) - a Reset frequency to 1 4 4 000 M H z and check that
6 5A the voltage at TP2 1s greater than 1 9V (K type)
3 Low power and LED meter adjustment (TX mode) 3 ) - b Reset frequency t o 1 4 5 9 9 5 M H z and check that
1 ) Set frequency to 1 4 7 000 M H z HI/LO swltch to LO the voltage at TP2 IS 3 - 3 5V ( W T type)
power Adjust VR4 for 1 2 W output 3 Output adjustment (TX mode) lr

2 ) Adjust VR1 so that 4 t h LED (red) disappears 1 ) Set frequency to 1 4 7 0 0 0 M H z (K type) 1 4 5 000
3 ) Adjust VR4 for 5 W output +O 5 W MHz ( W T type) and connect an RF VTVM to TP1
4 ) Check that output at 1 4 3 9 0 0 MHz and 1 4 8 9 9 5 2 ) Adjust L4 for maxlmum slgnal (0 2V)
MHz 1s 5 W wlthln + 2 W 4 Frequency adjustment (RX mode)
5) Place the HI/LO swltch to HI and check that 5 LEDs 1 ) Set frequency to 1 4 4 0 0 0 M H z and connect a
llght frequency counter to TP1
4 Protection adjustment (TX mode) 2 ) Adjust TC2 for 1 3 3 3 0 5 M H z t 1 0 0 Hz
1) Set frequency to 1 4 7 0 0 0 MHz HI/LO s w ~ t c hto 3 ) Reset frequency to 1 4 4 0 0 5 M H z
HI Open the ANT termlnal (disconnect the load) 4 ) Adjust VR1 for 1 3 3 3 1 0 M H z t 1 0 0 Hz
2 ) Connect a DC voltmeter ( 1 2 V range) to TP2 Wlth
VR3 turned fully counterclockw~sethe meter should F counter
lndlcate about 12V Clockwise adjustment reduces
the voltage from about 12V to 6V Adjust VR3
RF VTVM
clockwrse approx 6 0 " from thls polnt and check
TP1
that the voltage IS 5 0 - 6 OV and total current IS AF V T V M
less than 3 A

Power meter DC power supply


TP'3 TPZ o

ANT t 1 DC [RX] PLL


'Tester

CONTROL UNIT (X53-1180-10) ADJUSTMENT


K TYPE ONLY
1 Touch tone dev~atlonadjustment (TX mode)
1 ) Flrst perform the RX unlt Devlatlon Adjustment In
Item 4 After thls adjustment t r a n s m ~ tand depress
[TX] FINAL unit, Protection
the "5" key
2 ) Adjust VR1 for 3 - 3 5 kHz dev~atlon
(L1 Adjustment 1s not needed )
ADJUSTMENTS
OPERATIONAL CHECKS ( K type) (4) The beeper will stop w h e n the "M" key IS

press the L key pressed


The orange + LED will l ~ g h t 8 ) "SC" key check
Enter frequency a) Press the "SC" key The radro will scan up
a) The 4 - d l g ~ frequency
t d ~ s p l a yw ~ l lndlcate
l 3 - cont~nuouslyw h ~ l ethe squelch IS closed
8 MHz b ) Open the squelch and the scan w ~ l l stop
When the M H z d ~ g l ItS 3 only 9 should enter as momentar~ly Scan will resume at approx 6
a 1 0 0 kHz drgrt second Intervals
When the 0 - 4 key IS pressed 0 enters as the C) Scan should release when the "C" key or PTT IS
1 kHz dlgrt pressed
When the 5 - 9 key IS pressed 5 enters as the d) The scan step w ~ lchangel f r o m 1 0 kHz to 5 kHz
1 kHz d ~ g ~ t by uslng the STEP swrtch
b) After the full 4 d l g ~ tfrequency IS entered the 9 ) UP/DOWN check
yellow S ( S ~ m p l e x )LED w ~ l lllght a) Connect the UP/DOWN m ~ c r o p h o n e The
Select~ngthe TX OFFSET m o d e r a d ~ owill scan u p by presslng the UP swltch
a) The offset mode will enter w h e n the t - and d o w n by presslng the D O W N s w ~ t c h Scan
or S keys are pressed between the frequency will stop when both s w ~ t c h e sare depressed
range of 4 0 0 0 to 7 9 9 5 b) The scan up and d o w n step ts determined by

.
b) Only the S mode should enter above or below the STEP swltch
thrs range Release the M SEL I key
REV SW check 1 ) The orange M SEL LED will llght
a) Set frequency to 4 5 0 0 and press the $ key 2 ) Turn the memory channel selector The frequency
b) Press the REV key The dlsplay should lndrcate set In Item 1. 7 ) and TX mode will drsplay
5 1 0 0 and the offset mode should ~ n d ~ c a t e 3 ) P r ~ o r ~ talert
y swltch check
" t ". a) Press the prlorlty alert s w ~ t c h to open the
C) delease the REV key The d~splaysh.ould agaln squelch
rnd~cate4 5 0 0 - b) The beeper w ~ l sound l at about 6 second Inter-
d) Press the REV key The d ~ s p l a yshould ~ n d ~ c a t e vals
4 5 0 0 S The beeper wrll sound 4 ) Prlorlty operate swrtch check
C key check a) Press the prlorlty operate s w ~ t c hand the chan-
a) The dlsplay should lndlcate 4 5 0 0 S e 0 (CH 1 4 for W
nel dlsplay will ~ n d ~ c a tCH
b) Enter half frequency rn the display type) The d~splaywill lndlcate the frequency
C) Press the C key The d~splayshould return to set In Item 1. 7
4 500 S b) Thls operation takes precedence over other
Memory channel selector check f u n c t ~ o n s(except durrng keyboard entry)
a) Turn the memory channel selector t o the rrght 5) REV w ~ l operate
l wlth any memory
The channel dlsplay will cont~nuouslycount 6) The SC (scan) will operate w ~ t hfrequencies stored
from 0 to 1 4 In endless sequence In memory All other f u n c t ~ o n sare as o u t l ~ n e dIn
b) Turn the memory channel selector to the left Item 1 - 8
The channel d~splayw ~ lcount
l d o w n from 1 4 to 7 ) The scan w ~ l move
l up or d o w n for the channel as
0 In endless sequence selected by the UP/DOWN m ~ c r o p h o n es w ~ t c h
M key check 3 T r a n s m ~ tmode checks
a) When the memory channel selector IS channel 1) Touch tone encoder check
In 0 or 1 4 ( K type) (channel 1 3 or 1 4 W type) a) Press the 1 - 9. 0. C, and M keys The s ~ g n a l
( 1 ) Set frequency to 3 9 5 0 f r o m the receive monltor should be t w o tone
( 2 ) Press the M key The beeper w ~ l pulse l b) When t w o keys are pressed s~multaneously.
( 3 ) Set TX frequency to 8 5 0 0 check that the slgnal from the recelve monltor
( 4 ) Press the M key agaln The d~splaywill I S A slngle tone

lndlcate 3 9 5 0 and the beeper w ~ l lstop Back up f u n c t ~ o ncheck


soundrng a) Turn the power swltch ON and OFF Check that the
b) When the memory channel selector I S 0 chan- d ~ s p l a yfrequency IS retalned
nel 1 - 1 3 ( K type) (channel 0 - 1 2 W type) a) When the power swltch I S turned OFF and ON
( 1 ) Set frequency to 4 2 7 0 and TX offset to d u r ~ n gscan the scan should b e released
+ 5 7 6V DC k O 5V should be present at the battery case
'+ ' terrnlnal at power SW ON when battery IS not
( 2 ) Press the M key and the beeper w111
sound loaded
( 3 ) Set frequency to 4 2 7 0 and the TX offset
to -
SCHEMATIC DIAGRAM (W) (T) w o w ug
01.2.11 :3 S N 7 4 f ~ 1 O n 2SC224OlGRl ~4.1.7-ID :(*SO
PLL UNlT 1x5 03.(1.31.12 :2SC460f11 030 Tb706lAP O>S4r,t4,S.Z5-27 IS1555
Ot2.43 2SCITT5IEI 03s.s. 2sns~lGRl D4, 45421 2
0 , * , , . 2 , . ' :2scl~l5lv 01s .2Sc253B-Zz-b 011 .xz-008
0tl.l. 2SA10151Yl OS7.11 2SC4581Bl Dl7 .XZ-060
a20 HA~JSSW DI. XZ-070
0 24.27 .IPCI~WBY VOSB

-- a,
06
:tsD.nOfY1
:u(ln33

U N I T 1x54-7511
.--,

01 L114400

D?,3,3 'PR5532K

- -- -
01.4 .PV5532K
0s 'TLR4435
07 'TLR323
0. :TLYBOII Voltage measure condition Control Common DC iine
f = 146.0 MHz Signal
( 1. In TX
PLL UNlT (X50-1650-10) RX UNlT (X55-1270-10)
Wire 0 MC Mic input
harness Terminal TT Touch tone signal from control unit
number MB Memory back up t 5.2
@ CV Control voltage for Vari-caps BT Battery terminal back up batter~es
5v + 5 Volts BB External battery back up
RO Reference oscillator 10.240 MHz B Common t 13.8
- 0 CB f 13.8
12
13 C
} 10 kHz PLL Data B
DS
f 13.8
Diode switch f 8 when TX
ST Ptt switch signal f 8 to 0 when P l l ON
NC open
100 kHz PLL Data A1 Top of AF VR control
C 0 8T fBinTX
D SQ Arm of squelch VR
A l BD To LED Busy Light

C
)1 0 MHz PLL Data SS
S2
Scan stop f 5 when squelch open
RF level from final unit for meter
D1 8C f 8 common from Q-2 1
1 0 MHz PLL Data S1 Smeter level signal to display
+ 8 Common RB 0 in TX
5 kHz from CPU to turn on 0 - 5 8R f 8 in RX
CONTROL UNlT (X53-1180-10) PLL signal local reference
Speaker to external speaker
@ MB + 5.2 Memory back up voltage Reference oscillator 10.240 MHz
5C + 5 Common Control voltage for Varicaps
CB + 13.8 Common Arm of AF VR
8 See PLL f 8inTX
@ See PLL Audio output
0 TO Tone out
Receive antenna
8T + 8 on TX
PLL drive for TX
SS Scan stop from Q17 Low to high when
Drive out to final
Squelch open
To internal speaker
Down signal from mlc sw. Hi to low
when sw push
+
Drive B 12.3 on TX

UP Up signal from mic sw. HI to low when DISPLAY UNlT ( ~ 5 4 - 1 5 1 0 - 1 0 )


sw push 0 TL Transmit light

:I-
0 BD Busy light
Rotary encoder information to CPU S1 Smeter/power meter signal
C
5Dc + 5 Common FINAL UNlT (X45-1150-10)
B + 13.8 when power s w ~ t c hon
m
a PS When priority/operate on IN Drive from RX unit
PC Priority operation input DB + 12.3 for Hi power TX
KY When MEM/Sel on FB B + for hi power
RV When REV on OUT RF out
ST When Step 5 kHz/lO kHz on ANT Antenna terminal
C2 Common pulse output @ CB Common 13.8
C3 Common reverse pulse output L2 Ground when in low power RL- 1 on
RM Minus offset Hi when + offset DS f 8 when TX diode sw line for M I 402,
RP Plus offset Hi when - offset MI 3 0 3
S Simplex Hi when in simplex L1 Ground in low power
C2 0 RB +8 in RX
C3 RA Receive antenna
F1 -- F4 Main digit display drive signals S2 RF level signal
5D + 5 for display from Q- 1 5
a-f Segment drive signals
SCHEMATIC DIAGRAM (K) Y
:

---
AY UNIT 1x54
REFERENCE DATA
< RX Sensitivity > < BLOCKING >
10

m 0
u
-
Z
w -10
V)
Z
0
& -20
W
LC
t-
2 -30
I-
3
O -40

- 50
1 19 100
ANTENNA INPUT VOLTAGE IN pV
FREQUENCY DIFFERENCE IN kHz

100
< INTER MODULATION>
50

3
q Z 10
ZE
+3
$2 5
g5
0 c"
U3
00

" 20 40 60 80 100 120


UNDESIRED SIGNAL INPUT LEVEL IN dB af 20 kHz

10 12 14 16 18
SOURCE VOLTAGE IN V
< DEVIATION > < S LEVEL SENSITIVITY >
6
5
3 5
a 4
E4
4
0
t- ;3
4 z
2r 3 -I
n
0
2
A
2 V)
1i *CARRIER FREQ 145 5 MHz
* M O D FREQ
* M O D DEPTH 5 kHz
1 1 1 1 1 I 1 1 1 I 1 1 I I1111
1 10 100
ANTENNA INPUT VOLTAGE IN fiV
1 10 100
M I C INPUT LEVEL IN rnV
[ K type1 [W, T type1

C:
L,
General
Semiconductors ..... .
...... MPU
ICs 19
1
General
Semiconductors ........ ......... MPU
ICs 18
1

Transistors 6 0 Transistors 58
FETs 9 FETs 9
Dlodes 77 D~odes 7 8 ( W ) 79 (T)
Frequency range ................ 144 000 to 147 995 MHz Frequency range ................ 144 0 0 0 to 145 9 9 5 MHz
Frequency synthesizer ........ Digital control, phase locked VCO Frequency synthesizer ........ Digital control. phase locked VCO
Mode ................................. FM iF3) .
.
Mode ............... ..............FM iF3)
Antenna impedance ........... 50 ohms Antenna impedance ........... 5 0 ohms
Power requirement ............ 13 8V DC i 15% Power requirement ............ 13.8V DC 15%+
Grounding ...................... ... Negative Grounding .........................Negative
Operating temperature.. - 20°C to + 5OCC Operating temperature ....... -20°C to t 50°C
Current drain ..................... 0 4A in recelve mode with no Input s~gnal
Current drain ................0 4A In receive mode wlth no input signal 6 5A in HI transmlt mode (Approx )
6 5A In HI transmit mode (Approx
3A in LOW transmit mode (Approtx )
3A In LOW transmlt mode (Approx 1
Less than 3 mA for memory back up
Less than 3 mA for memory back up
lfrom power supply)
(from power supply) Less than 2 3 mA for memory back up
Less than 2 3 mA for memory back up
(from battery)
lfrom battery1
Dimensions ....................... 175 m m ( 6 - 718") w ~ d e
D i m e n s i o n s .................. 175 m m 16 - 7/8") w ~ d e
6 4 m m ( 2 - 1/2") h ~ g h
64 m m 12 - 1/2") high
206 rnm (8.111 6") deep
206 m m 18-11'16") deep
(Projections excluded)
(Project~onsexcluded)
Weight ....................
. ..... 2 1 kg 14 63 lbs) iapprox )
W e i g h t ......................... 2 1 kg 1 463 Ibsi iapprox
Transmitter Section
Transmitter Section
e RF o u t p u t p o w e r RF output power
(at 13.8V DC. 501! load) .... HI 2 5 Watts min
( a t 13.8V D C , 5 0 0 l o a d ) . H I 2 5 Watts mln
LOW 5 Watts approx iAdjustable)
LOW 5 Warts approx (Adjustable)
Modulation ....................... Var~ablereactance d~rectshlft
Modulation ........................Var~ablereactance dtrect shift
Frequency tolerance ........... Less than + 2 0 x 10 -6

(-20°C -
Frequency tolerance ........... Less than 120 x 10 - 6
+5OZC)
(-20°C - +50°C)
Spurious radiation .............. HI Less than - 6 0 dB
Spurious radiation .............. HI Less than - 6 0 dB
LOW Less than - 53 dB
LOW Less than - 53 dB
Maximum frequency
Maximum frequency
deviation ( F M I ................. + 5 kHz
deviation ( F M ) ................. ir5 kHz
RPT. Tone (Burst)
Microphone ....................... Dynamtc microphone with PTT swltch. 50011
frequency ....................... 1.750 HZ (Burst) (TI
Receiver Section Microphone ....................... Dynamic microphone with PTT switch 50011
Circuitry ............................Double conversion superheterodyne Receiver S e c t i o n
Intermediate frequency ...... 1 st 1F 1 0 695 MHz
Circuitry ............................ Double conversion superheterodyne
2nd l F 455 kHz
Intermediate frequency ...... 1st 1 F 10.695 MHz
Receiver sensitivity ............ Better than 0 5pV for 3 0 dB S,'N
2nd I F 455 kHz
Better than 0 2pV for 12 dB SlNAD
Receiver sensitivity ............ Better than 0 5pV for 3 0 dB S./N
Receiver selectivity ............ More than 12 kHz ( - 6 dB)
Better than 0 2 r V for 12 dB SlNAD
Less than 24 kHz ( - 6 0 dB)
Receiver selectivity ............ More than 12 kHz ( - 6 dB)
Spurious response .............. Better than 60 dB
Less than 2 4 kHz i - 6 0 dB)
Squelch sensitivity ............. 0 16pV (threshold)
Spurious response .............. Better than 60 dB
Auto scan stop level ........... Less than 0 ZrV (threshold)
Squelch sensitivity .............0 16pV (threshold)
Audio output .............
...... More than 2 0 watts across
Auto scan stop level ........... Less than 0 2pV (threshold)
8 ohm load i 10%dist )
Audio output ..................... More than 2 0 watts across
8 ohm load (10% d ~ s t )

Note Circuit and ratings are subject to change w~thoutnotice due to developments in technology
A product of
TRIO-KEN WOOD CORPORATION
17-5, 2-chome, Shibuya, Shibuya-ku, Tokyo 150, Japan

TRI-KENW000 COMMUNICATIONS, INC.


1 1 1 1 West Walnut Street Compton Calltornla 90220 U S A
T R I m K E N W 0 0 0 COM
"1 UNICATIONS, OmbH
D 6 3 7 4 Stelnbact~TS lndustr~estrasse8 A Wes Germany
TRIO-KENWOOO( AUSTRALIA IPTV. LTD.
30 Whltlng Street Artarmon Sydney N S W Australia 2064

1981-1 Printed In Japan 051-0906-20 ( K ) (W) (T) 1000 @


A product of
TRIO-KEN WOOD CORPORATION
17.5, 2-chorne. Shlbuya, Shlbuya-ku. Tokyo 150. Japan

TRIO-KENWO#) COMMUNICATIONS, INC.


111I We%! Walnul s11e.1 Common Cal#lorn#a 90220 U 5 A
TRImKENW000 COMMUNICATIQNS, QmbH
0 6374 Sle nbacn TS Indurrnsscrarse BA West Gsrmanv

TR,I,%TE?w~~n~Y,",TF2kIA~PTY~
LTD-

Model TR-7850
.-
d V H F F M TRANSCEIVER

USE T H I S SERVICE M A N U A L
1 TOGETHER W I T H T H A T OF TR-7800.
7
3
\

CONTENTS
BLOCK DIAGRAM ................... .. ......... . ....................2
PC BOARD VIEW
FINAL UNIT (X45-1 180-10) .......................... .... 2
.
PARTS LIST ................... .................................. 3
.
SEMICONDUCTOR DATA ............................................4
ADJUSTMENTS ............................................................
5
SCHEMATIC ABBREVIATION .......................................6
SCHEMATIC DIAGRAM (K)(M) ................................ 7
SCHEMATIC DIAGRAM (W)(T) ................. BACK COVER

SPECIFICATIONS
[General] Frequency tolerance .................. Less than f2 0 X
Sem~conductors . . . . . . . . . . . . . . . . .MPU 1 (-20°C- +5OoCI
ICs 18 1W)(T). 19 (K)(M) Spurlous radiat~on.................... HI Less than - 6 0 dB
Transistors 5 8 (W)(TI. 6 0 (K)(M) LOW Less than - 53 dB
FETs 9 Max~mumfrequency
Diodes 7 9 (K)(M)(T).78 (W) deviat~on(FM) ........................+5 kHz
Frequency range.. ...................144.000 to 145.995 MHz (W)(T) RPT. Tone burst frequency ......... 1.750 Hz
144.000 to 148.995 MHz (K)(M) M~crophone.............................Dynamic microphone with PTT swltch.
Freauencv
. . svnthes~zer
, . . . . . . . . . . . . . .Diaital control. ~ h a s elocked VCO 5002
Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FM
.. ( ~ 3 ) [Receiver Sectionl
Antenna ~mpedance. . . . . . . . . . . . . . . .5 0 ohms Circuitry ..................................Double conversion superheterodyne
Power requirement . . . . . . . . . . . . . . . . . 13.8V DC ?15% lntermed~atefrequency ............. 1st IF 10.695 MHz
Ground~ng . . . . . . . . . . . . . . . . . . . . . . . . .Negatlve . 2nd IF 4 5 5 kHz
Operat~ngtemperature . . . . . . . . . . . . -20°C to +50°C Rece~versenstt~v~ty ................... Better than 0.5 pV for 3 0 dB S/N
Current dram. . . . . . . . . . . . . . . . . . . . . . .0.4A . in receive mode with no input Better than 0.2 pV for 12 dB SINAD
s~gnal9A in HI transmtt mode (Approx.) Receiver selectlv~ty...................More than 12 kHz ( - 6 dB)
Less than 3 mA for memory back up Less than 2 4 kHz ( - 6 0 dB)
(from an external power supply Spurlous response .................... Better than 6 0 dB
through the BACK UP terminal) Squelch sensltlvity ....................0.1 6 fiV (threshold)
Less than 2 mA for memory back up Auto scan stop level .................. Less than 0.2 pV (threshold)
(from battery) Audlo output .................... . .... More than 2.0 watts across 8 ohm
175 mm (6-7/8") wide
load ( 10% dist.)
6 4 mm (2-1/2"J high
2 2 0 mm (8-5/8") deep Note: Circu~tand ratings are subject to change without notice
(projections excluded)
due to developments in technology.
Weight 2.2 kg (4.84 Ibs) (approx.)
[Transmitter Section]
RF output power
(at 13.8V DC. 5 0 n load) HI 4 0 Watts mln.
LOW 1 to 15 watts approx.
(According to FREQ.1 .
Var~ablereactance dlrect shift

O 1 9 8 1 - 4 PRINTED I N JAPAN
8 5 1 - 0 9 3 6 - 0 0 (K)(M)(W)(TJ1000 @
CONTROL UNIT ( X I - 1180-10)
L---------------------J
I

I am the original producer of the


PDF version of this document.
PARTS LIST

Note 1 : Oesttnation N o t e 2 : Abbreviation


(K) USA
Abbreviat~on Abbrevtation
(T) Britain
(W) Europe Ca pac~tor Mylar
(M) General market Ceram~c Styren
Electrolytic Tantalum
MC Mica

GENERAL
: New Parts Re-
Ref. No. Parts No. Descr~pt~on
i
marks
Re-
Ref. No. Parts No. Description marks J42-0409-04 Knob bush H/L
J61-0019-05 Vinyle tie x 2
A01 -0772-03 Case (A) Upper
A01 - 0 7 7 3 - 0 3 Case 18) Lower K21-0751-03 Main knob
A1 3 - 0 6 1 2 - 0 2 Angle ass'y (right) K23-0734-04 Knob IAF)
A1 3 - 0 6 1 3 - 0 2 Angle ass'y (left) K23-0735-04 Knob [SOL)
A1 3 - 0 6 14 - 0 4 Angle (top1 K27-0414-04 Push knob x 5 (Square)
A1 3 - 0 6 2 5 - 0 4 Angle ass'y K27-0415-04 Push knob (KEY. M . SEL)
A20-2426-03 Panel (K)(M) ir K29-0734-04 Push knob HI/LOW
A20-2427-03 Panel (WI *
A20-2428-03 Panel (TI * N09-0008-04 Screw x 4 (angle)
N09-0256-05 Ground screw x 3
13 N09-0619-05 Plast~cscrew x 2 (banery) d
8 0 3 - 0 5 16 - 0 4 Swltch mask X 2
805-0701-04 Speaker grill cloth N 14-0508-04 Spanner nut
8 0 5 - 0 7 13-04 G r ~ lcloth
l (Tone osctllator) N 14-0510 - 0 4 Flange nut x 4 (angle1
807-0625-04 Stde escutcheon x 2 N 14-0516 - 0 5 Speed nut x 2
807-0626-03 Front escutcheon N 15- 1040-46 Flat washer x 4 (angle)
Front glass N15-1060-41 Flat washer X 4 [angle)
81 0-0628-1 4
Switch plate (H/L) N 16-0060-41 Spring washer x 4 (angle)
842-1 6 8 5 - 0 4
Warranty card (KI N30-2604-46 Round screw X 3 1
846-0058-10
850-3901 - 0 0 Operattng manual (K)(M) * N30-3006-46 Screw x 2
850-3902-00 Operating manual (W) * N30-3008-45
N32-2606-45
Screw x 2
Flat screw X 5
850-3903-00 Operating manual (TI rZ
N32-3006-45 Flat screw x 1 2
6P Metal socket (MIC) N33-3006-45 Round flat screw (case, etc.)
E06-065 1 - 0 5
2P Metal socket (DCcord ass'y) N99-0304-04 Allen head bolt X 4 (angle)
E07-0252-05
E07-0651-05 6P plug (MICI
R19-9404-05 Pot. 50kil ( 8 ) . 10kIi (K)
El2-0001-05 Earphone plug
E29-0412-05 1 P Connector (male) x 2
S40-2403-05 Push switch H/L
E29-0413-05 1P Connector (female) x 2
* S40-2415-05 Push switch (K. T. M ) X 5. (W) x 4 *
€30-16 8 5 - 0 5
E31-0456-05
OC cord ass'y
Plug wtth lead (SP)
S40-24 16-05 Push switch (K, T. M) X 1. (W) x 2 *
S50-1406-05 Tact switch
S59-0406-05 Key board ass'y
FO5-1031-05 Fuse ( 1OA)

T03-0027-15 Speaker
G02-0505-05 Knob spring (AFI
T91-031 1-05 Microphone (TRIO) (TI
G09-041 1-05 Knob spring (SOL)
G 13-0643-04 Cushion (battery) 9 6 x 2 5 x 10.5 m m * T9 1-0313 - 0 5 Microphone (KENWOODI ( K l ( W ) ( M )

G53-051 1 - 0 4 Packing x 8 (case)


V30- 1 1 70-05 LED AA5532T

H01-2750-03 Carton case (tns~de)(kl(W)(MI a


HOl-2751-03 Canon case (inside) (T) * ~ 1 0 1 , 1 0 2 W01-0401-04
WO2-0315-05
Allen key
Rotary encoder
H 10-2501- 0 3 Styrene foam cushion (upper)
H10-2534-12
. H25-0049-03
Styrene foam cushion (lower)
Accessory bag
X45-1180-10 Final unit *
X50- 1650- 1 0 PLL untt
H25-0079-04 Protecttve bag (MIC)
X53- 1 1 8 0 - 1 0 Control unit (K) ( M I
H25-0103-04 Protective bag (cord)
X53- 1 180-61 Control unlt ( W ) IT)
H25-0106-04 Protective bag
X54- 1500- 1 0 Encoder unlt
X54-1510-10 Display untt
JO2-0069-05 Foot x 2 (small. Rearl
X55-1270-10 RX unit (K) ( M I
JO2-0070-05 Foot x 2 (large. Front)
X55-1270-51 RX u n ~(TI
t
J 19-13 3 4 - 0 5 Battery case
X55- 1270-61 RX unit ( W )
J21-0392-04 Lead holder
J21-2504-04 Speaker mountlng plate This scan is not authorized to be sold on eBay. If you bought this
J31-0514-04 Spacer collar H/L scanned manual on eBay, then the vendor you bought it from is a ,
J32-0745-04 Round boss x 5 Thief who sold you stolen property. Please file a complaint with
J32-0746-04 Hex. boss EBay security and demand a refund.
a
PARTS LISTISEMICONDUCTOR DATA

FINAL UNIT (X45-1180-10)


Re- Re-
Rof No Pans No. Description Ref No Parts No Descrlptton marks
marks

'1 C90-0820-05 E 470rF 16V FOl-0758-05 Heat slnk G


',2 CK45BlH102K C 0001pF F20-0078-05 lnsulatlng board
13 CE04WlC101M E 100rF 16V F29-0014-05 Shoulder washer
f.4
'.5
CK45BlH102K
CE04WlC101M
%
E
000111F
1OOpF 16V
L1 L34-1020-05 Coil 43 3 5T *
L2 L34-0908-05
',6 CK4581H102K C 00OlpF
L3 L34-0692-05
Cotl
VH F COII
$3
@5 4T
',7 CC45SL2H050C C 5pF f0.25pF 500V
L4 L34-0742-05 Coil 43 5T
f, 8 CK4581 H102K C,O.OOlpF
L5 L34-0908.05 Coil 43
r, 9 CS15ElVR47M T 0.47rF 35V
L6 L34-0499-05 VHF cot1 43 4T
',10.11 CK4581H102K C 0.001pF
L7 L33-0026-05 Choke coll 1pH
CC45SL2H150J C 15pF 500V
L8 L40-1511-03 Ferrt-~nductor 150pH
'13 CK45E2H102P C 0.001pF 500V
L9 L34-0822-05 VH F COII 45 3T
'.I4 CC45SL2H150J C 15pF 500V
1 CC45CHlHOlOC C 1pF f 0.25pF
R7 RC05GF2H 151J Solld 15011 1/2W
1 CC45SLlHlOlJ C 100pF
$17 CK4581H102K C 0001pF
V R ~ R12-4020-05 Trtm pot 50kR (2 poles)
';I8 CC45SL2H390J C 39pF 500V R12-0417-05 Trlm pot 1 0 0 0 ( 2 poles)
V R ~
$19 CC45SL2H100D C lOpF f0.5pF 500V R12-4016-05 Trlm pot 50kR (2 poles)
VR3
$20 CC45CH1 HOlOC C 1pF f 0.25pF R12-0053-05 Trlm pot 5 0 0 0 ( 2 poles)
VR4
(21 -23 CK4581 H102K C 0.001rF
C24 CC45SL2H220J C 22pF 500V R92-0150-05 Short jumper
525 CC45SL2H150J C 15pF 500V
';26 CK4581H102K C 0.001pF 01 V30- 1239-56 Power module M57726 Zr
C.27 CC45SL2H020C C 2pF f0.25pF 500V Q2 VO1-01 1 3 - 0 5 TR 2SA496 (Y)
C28 CC45CH 1 H070D C 7pF f0.5pF 03-5 V03-1815-06 TR 2SC1815 (Y)
06 VO4-0880- 16 TR 2SD880 (YI
E04-0152-05 UHF type receptacle
E06-0252-05 2 P metal socket (Power) Dl V11-7778-16 Dlode UM9401 h
E08-0304-05 Power jack Back up D2 V1 1-5260-16 Dlode M 1402
E 1 1-0403-05 Earphone jack D3 V l 1-0051-05 Dtode 1N 6 0
E23-0046-04 Square terminal D4 V1 1-1277-86 Dtode 1SS99
E23-0401-05 Round term~nal D5 V1 1-410 4 - 2 0 Zener dlode XZ064
D6 V1 1-6460-26 Diode U15B
1

,- -- - - - - - - -- - - - - - - -- - - - -@+-- - -- -- - - - - ?!::-
vcc l
---1

OUTPUT

lNPU1

L--,--------,---------------------------------A
INPUT
Power Module M 5 7 7 2 6 Equivalent Circuit %ND
OUTPUT

M A X Ratlng M57726

Item Symbol Tc ["CI Ratlng

'118nrat1ngvoltage VCC 25 17V

Ilr. current I ICC 25 14A

'ltloral~ngcase temp Tc iopl -30 - t 110°C


Stnrage tern0 Tstg -40 - T 110°C

Elnctrical characteristic M57726


Value
Item Symbol Tc('C1 Cond~tlon
Mln Tvp
P R , Y-5532K
ADJUSTMENT

Measurement Adjustment
Spec~f~cat~ons Remarks
Item Condltlon Test Ter-
"'It Un~t Part Method
equipment m~nal

Power RX TC2 3 Adjust TC2 and TC3 0 4-0 5W


1 D r ~ v echeck 1) Remove the coax~al
cable connected to meter for rnaxlmum output
term~nalDO of the 3W
RX unlt
Connect a power meter
ofFS =3Wto
term~nalDO
f= 14800MHz(K)
f = 145 9 9 5 M H z ( W TI
Transm~t

DC V M Final TP1 Flnal VR2 Adlust VR2 for the 0 7V or less


2 Power check 1) Center VR1 VR2 and
VR4 of the flnal unlt mlnlmum voltage
and turn VR3 all the readlng
way t o the left
f = 147 0 0 MHz (K)
f=145995MHz(W T
Connect the coax~al
cable to termlnal DO
Transm~t
42W or more Check
2) Adjust the frequency Power
meter 9 OA or less
to each of the
following frequencies DC A M
f = 1 4 4 0 0 MHz
1 4 1 0 0 MHz )(KI
148 0 0 MHz
f= 1 4 4 0 0 MHz
145 9 9 5 MHz
}( w T)

Power 3 8 W or more
3 ) K type only
f= 148 9 9 5 MHz meter

1) HI/LOW s w ~ t c h LOW Power Final VR4 Adjust VR4 for a


3 LOW power
and LED f = 148 0 0 MHz ( K ) meter power meter readlng
f = 1 4 5 9 9 5 MHz (W T) of 16W
meter

2) f = 1 4 8 9 9 5 MHz ( K I Flnal VR1 Adjust VR1 so that


f= 1 4 5 9 9 5 MHz(W.T) the flhh d ~ gof
~t
the LED meter just
goes off

f = 148 0 0 0 MHz (K) F~nal VR4 Adjust VR4 so that


3)
f = 145 9 9 5 MHz ( W T) the power meter
reads 14W (K) or
low ( W T)
AII d ~ g ~of
t sthe Check
4 ) HI/LOW s w ~ t c h HI
LED meter llght

1W or more
5) HI/LOW s w ~ t c h LOW
f= 144 0 0 0 MHz
2 0 W or more Check
4 Output power 1) Power supply votage Power
at a power 11 OV meter
supply volt HI/LOW swltch HI
age of 11V
The power meter
2) HI/LOW s w ~ t c h LOW
moves to some
extent

1) ANT term~nal Open DC A M F~nal TP2 F~nal VR3 Turn V R clockwise


~
5 Protect~on
Power supply voltage u n t ~the
l DC
13 8V ammeter reads 4A
HI/LOW s w ~ t c h HI
f = 1 4 8 0 0 0 MHziKI
f = 145 9 9 5 MHz ( W TI
5A or less Check
2) f = 143 9 0 0 -
148 9 9 5 MHz (K)
f= 1 4 4 0 0 0 -
145 9 9 5 MHz ( W T)

Power 42W or more


31 Connect the power meter
to the ANT termlnal meter
>
SCHEMATIC ABBREVIATION

PLL UNlT (X50-1650-10) ?X UNlT (X55-1270-10)


-
Wire '3 MC MIC input
harness Term~nal Remarks TT Touch tone s~gnalfrom control unit
number MB Memory back up t 5.2
,-,
L,! CV Control voltage for Van-caps BT Battery terminal back up batter~es
5v + 5 Volts BB External battery back up
RO Reference osc~llator1 0 2 4 0 MHz B Common t 13.8
l +
/
/-
kt 11 A CGB Always 13.8
l2
13 C
1 0 kHz PLL Data 0 CB t 13.8
B 7 13.8
DS +
D ~ o d eswitch 8 when TX
ST Ptt switch signal t 8 to 0 when PTT ON
22
1 0 0 kHz PLL Data NC open
23 -------------- ----- Top of AF VR control
la 24 D
t8inTX
Arm of squelch VR
To LED Busy Light
Scan stop + 5 when squelch open
Transmit light
35 1 0 MHz PLL Data
RF level from final unit for meter
@ 8C t 8 Common
t 8 common from Q-21
I 5K 5 kHz from CPU to turn on Q-5 1 S meter level signal to display
CONTROL UNlT (X53-1180-10) 0 in TX f 8 . 8 in RX
8R t 8 i n RX
8 MB + 5.2 Memory back up voltage
5C + 5 Common -
a? LR -
PLL s~anallocal reference
CB + 13 8 Common 0 SP Speaker to external speaker 1
R0 Reference osc~llator1 0 . 2 4 0 MHz
, (3 See PLL
@ See PLL CV Control voltage for Var~caps
TO Tone out A2 Arm of AF VR
8T + 8 on TX BT t81nTX
SS Scan stop from Q1 7 Low to hlgh when AP Audlo output
Squelch open 8 RA Recelve antenna
D0 Down s~gnalfrom mlc sw. HI to low 3 LT PLL drlve for TX
when sw push DO D r ~ v eout to f ~ n a l
UP Up s~gnalfrom mlc sw. HI to low when SP To ~nternalspeaker
sw push L
DB D r ~ v eB+ 12 3 on TX t

0 A l DISPLAY UNIT (X54-1510-10)


Rotary encoder information to CPU @ TL Transm~tlight
BD Busy llght
D
S1 Smeter/power meter slgnal
5C t 5 Common
@ PS When prior~ty/operate on FINAL UNlT (X45-1150-10)
Priority operation input I B + 13 8 when power swrtch on 1
When MEM/Sel on IN D r ~ v efrom RX unit
When REV on DB + 12.3 for Hi power TX
When Step 5 kHz/10 kHz on FB B + for hl power
Common pulse output OUT RF out

.1'
Common reverse pulse output ANT Antenna term~nal
Minus offset Hi when +
offset CB Common 1 3 8
Plus offset Hi when - offset DS -+ 8 when TX d ~ o d esw llne for U M 9 4 0 1,
Simplex Hi when in simplex MI 402
L1 Ground ~n low power
@ RA Rece~veantenna
Main digit display drive signals
I S2 RF level s~gnal 1
+ 5 for display from Q- 1 5
Segment drive signals
3
SCHEMATIC DIAGRAM (W)[T)
..
0r 25119IGlll D I (SV50.. 01.2.15 35u741LI 019 25C2240IGR) D o 1N63
PLL UNIT t X50-1650-10 01.11 2SC4923101 . 02.1 452561

r---------
01-11.11 .11 2SC46OlB) OSD T17061AP D ~ - S . ~ Z . ~ ~ . S . Z ~151555
-Z~
0 . .3SU74IL1 2SCI775IE) 011.14 25164 IGRI
0..10-l2 25C46OIBI o.5
0 15516
152203 otl.ll
OI.-~S.I..~..I~.~L 25CfWI5lY) 036 25C253W-22-1 b 3O,
D xI Sz -( o
2w1 2n
0 3 .25130AlGR) OtI.2I 2141015111 01,.1. 2SC45BIB: O(7 XZ-060
06.7 2SC22401tRI 020 tlA4366l D ~ I 12-070
0. ZSCIT75IEl 0 14.11 rPC7BaBH 0 0 VOSB
0 13 25A.96111 0 ID. I 4 .15220B
0 2. . ? S t 4 9 6 111 D,,,zI-H :ITT4,0

--.

--

.:x

CI

--

DER UNIT (X54-1500-10)

.,-.
---- 01 LB1409
TR 7 8 5 0 1T.WI \

0 1 . 1 ' T C 4 O O l BP
0 3 :TC4049BP
01.3.5
02.4
.PR5532K
.PY5532K .
Voltage measure condition "-
f1146.0 MHz
06
07
: T ~ ~ 4 4 3 5
'TLR323
( ) : inTX Signal ------ Control Common DC line
C,

8
AA4DF's Consumer Electronics Repair Home Page (VCR, TV, Audio, Ham Radio)

AA4DF's Radio/Electronics Site

Links to Where Unscrupulous Vendors Acquire


[Free Download Sites]
"Their" Manuals!
[Tektronix, HP, Fluke, Wavetek,
Best Pricing on High Quality Technical Manuals!
Etc.]
[Free Downloads] Current Free Download(s) Available
[For Sale/Trade] Other-Than-Manual Sale/Trade Items
[FTP Manual Trades] Manuals Needed & Manuals Offered (FTP)
[Radio Equipment & Other Manuals] Radio Equipment and Other Manuals Available
[Broadcast TV/Radio Manuals] Broadcast/Video Service/Ops Manuals Available
Consumer Electronics Service/Ops Manuals
[Consumer Electronics Manuals]
Available
[Pager Manuals] Pager Service/Programming Manuals Available
[Tektronix 7000 Series] 60 Volume Plug-In Manuals Set!
[Amateur Radio Manuals] Ham Radio Manuals by FTP
[Amateur Radio Manuals] Ham Radio Manuals on CD
[Amateur Radio Manuals] Large Collections on CD and DVD
Big Buck$ Distributing $canned Manual$ on
[Thousands of Scanned Manuals!]
eBay!!
[Some Tech Links] Links to Technical Sites
[Manufacturers] Manufacturer Addresses and Telephone Numbers
[TK-860H] Schematic and Software to Program Radio
[Wavetek 3001 PLLs] PA0KEP's Wavetek 3001 PLL Frequency Plan
[CT-Systems 3000B Mods] Wavetek/CT-Systems 3000B Information
[The XYL] Why AA4DF Is Such A Happy Fellow!

Comments? Email AA4DF

http://home.comcast.net/~aa4df02/2/1/2007 9:16:39 AM

Potrebbero piacerti anche