Design Calculations of 246 MT Slide Guide (L) Bearing for Nepal Project 1

DESIGN DATE : 04-10-2018 REV : 0 Date of revision :

DESIGNED BY : PRAVEJ ALI Location: Nepal Quantity : Nos.

LOADINGS & REQUIREMENTS :

LOADS NON-SEISMIC SEISMIC

MT kN MT kN Conc. Grade for Pedestal M 45
Vertical ( Max. ) 213.12 2090 250.85 2460.04 Conc. Grade for Superstructure M 45
Vertical ( Min. ) 143.78 1410 163.15 1599.98
Horizantal Loads
Longitudinal 11.21 109.93 12.23 119.94
Transverse 0 0 57.10 559.97
Resultant 109.93 572.67
Conc. Stress Pedestal Stress < 24.25 MPa < 30.31 MPa AS PER IRC 83 PART (III) Clause 926.2.1.1
Superstructure Stress < 22.5 MPa < 28.13 MPa AS PER IRC 83 PART (III) Clause 926.2.1.1

Actual Requirement As Per IRC 83 Part ( III ) Cl. 926.1.6

Movement Requirement
Longitudinal ( mm ) 62 (+ 31 /- 31 ) ( 40.3 /- 40.3 )
Transverse ( mm ) 0 (+ 0 /- 0 ) ( 0 /- 0 )
Rotation ( Total ) 0.005 0.005 x 1.3 = 0.0065 radians
Rotation ( Due to Permanent Actions ) 0.0025 0.0025 x 1.3 = 0.00325 radians
Rotation ( Due to Variable Actions ) 0.0025 0.0025 x 1.3 = 0.00325 radians
Neoprene Pad Stress < 35 Mpa AS PER IRC 83 PART (III) Cl.926.2.3.2
PTFE Stress (Working) < 40 MPa AS PER IRC 83 PART (III) Cl.926.2.4.3
Steel Stress (Working) for Design Use 340 MPa (Grade-340-570W) AS PER IS - 1030

DESIGN INPUTS :

Neoprene Pad Size dia. in mm = 370 No of Sealing Rings = 2

Total Thk of rings = 4.0
Neoprene Pad thk. in mm = 27
Calculation for Permissible Stresses in Pedestal Concrete
PTFE Size = 370
Bottom :-
Pot Base effective dia (actual in mm) = 464
Pot Base Effective dia. = 464 mm
Pot Base Thickness (mm) = 16
Loaded area ( A2 ) = 3.14 x 464 x 464 = 169093.09 mm2
Pot internal dia. (mm) = 370 4

Pot depth (mm) = 42 Available Pedestal Size = 1000 x 1000 mm

Pot Wall Thickness (mm) = 47 Disp. area ( A1 ) = 3.14 x 1000 x 1000 = 785398.17 mm2
4
Slide Plate effective contact area dia. (mm) 492
Permissible Concrete Stress =
Slide Plate Thickness (mm) = 20
A1 x 0.25 x fck
Stainless Steel = Gr. 304 Thk.(mm) = 3 A2

Effective thickness of Slide Plate = 23 785398.17 x 11.25 = 24.25 MPa

169093.09
Piston Diameter ( O D ) = 430
Top :-
Piston Thickness above spiggot (mm) = 12
Slide Plate Effective dia. = 492 mm
Spiggot Projection = 25
2
Loaded area ( A2 ) = 3.14 x 492 x 492 = 190117 mm
Slide Plate Dimension ( Rectangle ) = 601 x 622 4

Height of Guide Bar = 17 Min. Superstructure Size = 984 x 984 mm

Available for Dispersion
Width of Guide Bar = 24
Disp. area ( A1 ) = 3.14 x 984 x 984 = 760466.48 mm2
Length of Piston Flat = 390 4

Bolt Diameter = 20 Gr. 8.8 Permissible Concrete Stress =

No. of Bolts per component = 6 A1 x 0.25 x fck

A2
Bolt Flange Thickness = 20
760466.48 x 11.25 = 22.50 MPa
190116.62

DESIGNER MANUFACTURER :- SUPER ASIAN INDUSTRIES

 Design Calculations of 246 MT Slide Guide (L) Bearing for Nepal Project 2

DESIGN OUTPUTS : Non - Seismic ( IRC 83 Part ( III ) Clause 926.2.3 )

Neoprene Pad Stress = 2090.03 x 1000 = 19.43 < 35 MPa

0.7854 x 370 x 370

HENCE O. K.

PTFE ( Stress ) = 2090.03 x 1000 = 19.43 < 40 MPa

0.7854 x 370 x 370 ( IRC 83 Part ( III ) Clause 926.2.4 )

HENCE O. K.

Conc. Stress at Pot Base = ( IRC 83 Part ( III ) Clause 926.1.5 )

I. Direct Bearing Stress due to Vertical Load :-

Stress = 2090.03 x 1000

0.7854 x 464 x 464

= 12.36 MPa < 24.25 MPa

HENCE O. K.

II. Flexural Stress due to active Moment resulting from acting Horizontal Force :-

e= 16 + 27 + 2.5 = 45.5

Stress = 109.93 x 1000 x 45.5

0.0982 x 464 x 464 x 464

= 0.51 MPa

III. Flexural Stress due to induced Moment resulting from resistance to Rotation :-
( IRC 83 Part ( III ) Clause 926.1.5.1)
1) M. .e. d. = di 3 x ( k 1 . q p +k2.qv)

di = 370.00 mm
k1= 1.94
qp= 0.0033 rad.
k2= 72.43
qv= 0.0033 rad.

M. .e. d. = 370 ^ 3 x ( 1.95 x 0.00325 + 72.43 x 0.00325 ) = 12243017.7 N.mm

2) M. R. D. = 0.2 x C x H ( IRC 83 Part ( III ) Clause 926.1.5.2)

C= 185.00 mm
H= 109.93 kN

M. R. D. = 0.2 x 185 x 109.94 x 1000 = 4067568.893 N.mm

Total Induced Moment = M. .e. d. + M. R. D.

Total Induced Moment = 12243017.7 + 4067568.893 = 16310586.6 N.mm

Stress = 16310586.6
0.0982 x 464 x 464 x 464

= 1.66 MPa

Total Flexural Stress = 0.51 + 1.66 = 2.17 < 15 Mpa ( IRC 83 Part ( III ) Clause 926.2.1.2)

Total Stress = 12.36 + 2.17 = 14.53 < 24.25 MPa

HENCE O. K.

IV. Coexisting Direct and Flexural Stress Check :- ( IRC 83 Part ( III ) Clause 926.2.1.3)

Stress = 12.36 + 2.17 = 0.6546 < 1.00

24.25 15

HENCE O. K.

Conc. Stress at Top Plate = ( IRC 83 Part ( III ) Clause 926.1.5 )

I. Direct Bearing Stress due to Vertical Load :-

Stress = 2090.03 x 1000

0.7854 x 492 x 492

= 10.99 MPa < 22.5 MPa

HENCE O. K.
 Design Calculations of 246 MT Slide Guide (L) Bearing for Nepal Project 3

II. Flexural Stress due to active Moment resulting from acting Horizontal Force :-

e= 20 + 3 = 23

Stress = 109.93 x 1000 x 23

0.0982 x 492 x 492 x 492

= 0.22 MPa

II. Stress Due to Induced Moment Resulting from Resistance to Rotation :- ( IRC 83 Part ( III ) Clause 926.1.5.1)

1) M. .e. d. = di 3 x ( k 1 . q p +k2.qv)

di = 370.00 mm
k1= 1.94
qp= 0.0033 rad.
k2= 72.43
qv= 0.0033 rad.

M. .e. d. = 370 ^ 3 x ( 1.95 x 0.00325 + 72.43 x 0.00325 ) = 12243017.7 N.mm

2) M. R. D. = 0.2 x C x H ( IRC 83 Part ( III ) Clause 926.1.5.2)

C= 185.00 mm
H= 109.93 kN

M. R. D. = 0.2 x 185 x 109.94 x 1000 = 4067568.893 N.mm

Total Induced Moment = M. .e. d. + M. R. D.

Total Induced Moment = 12243017.7 + 4067568.893 = 16310586.6 N.mm

Stress = 16310586.6
0.0982 x 492 x 492 x 492

= 1.39 MPa

Total Flexural Stress = 0.22 + 1.39 = 1.61 < 15 Mpa ( IRC 83 Part ( III ) Clause 926.2.1)

Total Stress = 10.99 + 1.61 = 12.60 < 22.5 MPa

HENCE O. K.

IV. Coexisting Direct and Flexural Stress Check :- ( IRC 83 Part ( III ) Clause 926.2.1.3)

Stress = 10.99 + 1.61 = 0.5960 < 1.00

22.50 15

HENCE O. K.

Design of Pot Wall = ( IRC 83 Part ( III ) Clause 926.3.1.1.7)

Force from Pad = 370 x 27 x 19.43 = 194114.10 N(per 1 section of ring)

Pressure from Pad (P1) = 194114.10 = 49.17 Mpa

2 x ( 42 x 47 )

Total Horizontal Force into Wall = 109.93 kN

Total Horizontal Stress into Wall due to Horizontal Force (P2) =

= 109.93 x 1000 = 27.85 Mpa

2 x ( 42 x 47 )

Total P = P1 + P2 = 49.17 + 27.84557 = 77.01

77.01 < 204 ( 340 x 0.6 = 204 Mpa ) ( IRC 83 Part ( III ) Clause 926.2.2 )

HENCE O. K.

DESIGN OUTPUT SEISMIC : ( IRC 83 Part ( III ) Clause 926.2.3 )

Neoprene Pad Stress = 2460.04 x 1000 = 22.87 < 35 MPa

0.7854 x 370 x 370

HENCE O. K.

PTFE ( Stress ) = 2460.04 x 1000 = 22.87 < 40 MPa

0.7854 x 370 x 370 ( IRC 83 Part ( III ) Clause 926.2.4 )

HENCE O. K.
 Design Calculations of 246 MT Slide Guide (L) Bearing for Nepal Project 4

Conc. Stress at Pot Base = ( IRC 83 Part ( III ) Clause 926.1.5 )

I. Direct Bearing Stress due to Vertical Load :-

Stress = 2460.04 x 1000

0.7854 x 464 x 464

= 14.55 MPa < 30.31 MPa

HENCE O. K.

II. Flexural Stress due to active Moment resulting from acting Horizontal Force :-

e= 16 + 27 + 2.5 = 45.5

Stress = 572.67 x 1000 x 45.5

0.0982 x 464 x 464 x 464

= 2.66 MPa

III. Flexural Stress due to induced Moment resulting from resistance to Rotation :-
( IRC 83 Part ( III ) Clause 926.1.5.1)
1) M. .e. d. = di 3 x ( k 1 . q p +k2.qv)

di = 370.00 mm
k1= 1.94
qp= 0.0033 rad.
k2= 72.43
qv= 0.0033 rad.

M. .e. d. = 370 ^ 3 x ( 1.95 x 0.00325 + 72.43 x 0.00325 ) = 12243017.7 N.mm

2) M. R. D. = 0.2 x C x H ( IRC 83 Part ( III ) Clause 926.1.5.2)

C= 185.00 mm
H= 572.67 kN

M. R. D. = 0.2 x 185 x 572.67 x 1000 = 21188753.34 N.mm

Total Induced Moment = M. .e. d. + M. R. D.

Total Induced Moment = 12243017.7 + 21188753.34 = 33431771.04 N.mm

Stress = 33431771.04
0.0982 x 464 x 464 x 464

= 3.41 MPa

Total Flexural Stress = 2.66 + 3.41 = 6.06 < 18.75 Mpa ( IRC 83 Part ( III ) Clause 926.2.1.2)

Total Stress = 14.55 + 6.06 = 20.61 < 30.31 MPa

HENCE O. K.

IV. Coexisting Direct and Flexural Stress Check :- ( IRC 83 Part ( III ) Clause 926.2.1.3)

Stress = 14.55 + 6.06 = 0.8035 < 1.00

30.31 18.75

HENCE O. K.

Conc. Stress at Top Plate = ( IRC 83 Part ( III ) Clause 926.1.5 )

I. Direct Bearing Stress due to Vertical Load :-

Stress = 2460.04 x 1000

0.7854 x 492 x 492

= 12.94 MPa < 30.31 MPa

HENCE O. K.

II. Flexural Stress due to active Moment resulting from acting Horizontal Force :-

e= 20 + 3 = 23

Stress = 572.67 x 1000 x 23

0.0982 x 492 x 492 x 492

= 1.13 MPa
 Design Calculations of 246 MT Slide Guide (L) Bearing for Nepal Project 5

II. Stress Due to Induced Moment Resulting from Resistance to Rotation :- ( IRC 83 Part ( III ) Clause 926.1.5.1)

3
1) M. .e. d. = di x ( k 1 . q p +k2.qv)

di = 370.00 mm
k1= 1.94
qp= 0.0033 rad.
k2= 72.43
qv= 0.0033 rad.

M. .e. d. = 370 ^ 3 x ( 1.95 x 0.00325 + 72.43 x 0.00325 ) = 12243017.7 N.mm

2) M. R. D. = 0.2 x C x H ( IRC 83 Part ( III ) Clause 926.1.5.2)

C= 185.00 mm
H= 572.67 kN

M. R. D. = 0.2 x 185 x 572.67 x 1000 = 21188753.34 N.mm

Total Induced Moment = M. .e. d. + M. R. D.

Total Induced Moment = 12243017.7 + 21188753.34 = 33431771.04 N.mm

Stress = 33431771.04
0.0982 x 492 x 492 x 492

= 2.86 MPa

Total Flexural Stress = 1.13 + 2.86 = 3.98 < 18.75 Mpa ( IRC 83 Part ( III ) Clause 926.2.1)

Total Stress = 12.94 + 3.98 = 16.92 < 28.13 MPa

HENCE O. K.

IV. Coexisting Direct and Flexural Stress Check :- ( IRC 83 Part ( III ) Clause 926.2.1.3)

Stress = 12.94 + 3.98 = 0.6726 < 1.00

28.13 18.75

HENCE O. K.

Design of Pot Wall = ( IRC 83 Part ( III ) Clause 926.3.1.1.7)

Force from Pad = 370 x 27 x 22.87 = 228479.36 N(per 1 section of ring)

Pressure from Pad (P1) = 228479.36 = 57.87 Mpa

2 x ( 42 x 47 )

Total Horizontal Force into Wall = 572.67 kN

Total Horizontal Stress into Wall due to Horizontal Force (P2) =

= 572.67 x 1000 = 145.05 Mpa

2 x ( 42 x 47 )

Total P = P1 + P2 = 57.87 + 145.05 = 202.93

202.93 < 204 ( 340 x 0.6 = 204 Mpa ) ( IRC 83 Part ( III ) Clause 926.2.2 )

HENCE O. K.

MISCELLANEOUS DESIGN CHECKS :

Rotation Capacity - ( IRC 83 Part ( III ) Clause 926.2.3 )

Check Compression at edge of Neoprene Pad

Max. Permitted = 15 % of T1

= 0.15 x 23.0 = 3.45 mm

Thickness T1 is thickness of Pad less seal rings thickness

Rotation ( Radius ) = ( IRC 83 Part ( III ) Clause 926.2.3 )

3.45 = 0.0186 radians

370 x 0.5

> 0.0065 radians

HENCE O. K.
 Design Calculations of 246 MT Slide Guide (L) Bearing for Nepal Project 6

D/T ratio of Neoprene Pad = ( IRC 83 Part ( III ) Clause 926.2.3 )

370 = 13.70 < 15

27

HENCE O. K.

Vertical Face of Piston required = ( IRC 83 Part ( III ) Clause 926.3.1.3.1 )

Width = 1.3 ( Seismic H load ) x 1000

( Pot dia - 1.5) x 0.75 x 340

= 1.3 x 572.669 x 1000

368.5 x 0.75 x 340

= 7.92 > 5 mm HENCE O. K.

Sliding Capacity = ( IRC 83 Part ( III ) Clause 926.3.1.1.6.1 )

Slide Plate Dimension used = 601 mm length x 622 mm wide

Effective Dia of Concrete at top = 492 mm dia.

Preset in Long. Dir = 0 mm

Transverse Movement = 601 - 492 = 109 mm

M'ment possible in one direction = 109 / 2 + 0 = 54.5 mm > 40.3

M'ment possible in other direction = 109 / 2 - 0 = 54.5 mm > 40.3 Hence O. K.

Guides =

Inside Dimension of Slide Plate = 622 - ( 24 + 24 ) = 574 mm

Length of Piston = 574 - ( 10 + 0 ) = 564 mm

Bolt Design = Non Seismic Seismic

( IRC 83 Part ( III ) Clause 926.3.6 )
Total Horizontal Force acting = 109.93 kN 572.67 kN

Contribution to resistance by Bolts ( F1) :-

No of bolts used = 6 Nos. Bolt Diameter = 20 mm

C. Sec. Area of one Bolt = 245 mm2 Total C. Sec. Area of Bolts = 1470 mm2

Shear Strength of the Bolt Gr. 8.8 = 190.00 Mpa Shear Strength in Seismic = 190.00 Mpa

Total Shear Force Offered By the Bolts ( F1 ) =

1470 x 190 = 279.30 kN 1470 x 190 = 279.30 kN

1000 1000

Contribution to resistance by Friction ( F2 ) :-

Vertical Load ( Min. ) = 1410.02 kN 1599.98 kN

Co - efficient of Friction between Concrete and Steel as 0.2

Frictional Force ( F2 ) =

1410.02 x 0.2 = 282.00 kN 1599.98 x 0.2 = 320 kN

Total Resistance offered =

( F1 + F2 ) > 109.93 kN ( F1 + F2 ) > 572.67 kN

279.3 + 282 > 109.93 kN 279.3 + 320 > 572.67 kN

561.30 > 109.93 kN 599.30 > 572.67 kN

HENCE O. K. HENCE O. K.

Dowels Design (Pedestals) = ( IRC 83 Part ( III ) Clause 926.3.6.5 )

Size = Dia. = 50 mm
Length = 190 mm

Non Seismic Seismic

Horizontal Force over the Dowels By Bolts =

3 x 245 x 190 = 139650 N 3 x 245 x 190 = 139650 N

Stress = 139650.00 = 139650.00

50 x 190 50 x 190

= 14.70 < 15.00 Mpa = 14.70 < 18.56 Mpa

HENCE O. K. HENCE O. K.
 Design Calculations of 246 MT Slide Guide (L) Bearing for Nepal Project 7

Dowels Design (Superstructure) = ( IRC 83 Part ( III ) Clause 926.3.6.5 )

Size = Dia. = 50 mm
Length = 190 mm

Non Seismic Seismic

Horizontal Force over the Dowels By Bolts =

3 x 245 x 190 = 139650 N 3 x 245 x 190 = 139650 N

Stress = 139650.00 = 139650.00

50 x 190 50 x 190

= 14.70 < 15.00 Mpa = 14.70 < 18.56 Mpa

HENCE O. K. HENCE O. K.

Stress in Guide Bar = ( IRC 83 Part ( III ) Clause 926.3.5.5 )

Non Seismic Seismic

Shear Stress = 109.93 x 1000 = 11.75 Mpa = 572.669 x 1000 = 61.18 Mpa
24 x 390 24 x 390

11.75 < 153 Mpa = 61.18 < 153 Mpa

Eccentricity = 5 + ( 0.5 x 12 ) = 11 Eccentricity = 5 + ( 0.5 x 12 ) = 11

Moment ( M ) = 109.93 x 1000 x 11 Moment(M) = 572.7 x 1000 x 11

= 1209277.24 N-mm = 6299359.10 N-mm

Flexural Stress = M Flexural Stress = M

2
Lx( H ) 2 / 6 Lx( H ) / 6

= 1209277.24 x 6 = 6299359.10 x6
390 x 24 x 24 390 x 24 x 24

= 32.30 < 204 Mpa = 168.25 < 204 Mpa

HENCE O. K. HENCE O. K.

Combined stress at the Top Plate Guide Bar Interface :-

2
= ( (32.3 ) + ( 3x( 11.75 ) 2 ) 1/2 2
= ( ( 168.26 ) + ( 3x (
2
61.18 ) )
1/2

= 38.18 < 306 Mpa = 198.85 < 306 Mpa

HENCE O. K. HENCE O. K.

Pot Interface = Non Seismic ( IRC 83 Part ( III ) Clause 926.3.1.1.7 ) Seismic

Shear stress at cylinder & base interface considering 1 mm slice

Fluid Pressure ( P1 ) = 27 x 19.43084 = 27 x 22.8708

47 47

= 11.16 Mpa = 13.14 Mpa

Horizontal Force ( P2 ) = 1.5 x 109.93 x 1000 = 1.5 572.67 x 1000

370 x 47 370 x 47

= 9.48 Mpa = 49.40 Mpa

= 11.16 + 9.48 = 13.14 + 49.40

Total Stress = 20.64 < 153 Mpa = 62.54 < 153 Mpa

HENCE O. K. HENCE O. K.
 Design Calculations of 246 MT Slide Guide (L) Bearing for Nepal Project 8

Bearing stress at cylinder & base interface considering 1 mm slice

2
Fluid Pressure ( P1 ) = 19.5 x ( 27.0 ) / 2 ) 6 = ( 22.9 x ( 27.0 )2/2)6
2
( 47.0 ) ( 47.0 )2

= 19.24 Mpa = 22.65 Mpa

Horizontal Force ( P2 ) = 1.5 x 1000 x 110 ( 27 + 2.5 ) x 6 = 1.5 x 1000 x 572.67 ( 27 + 2.5 ) x 6
2 2
370 x ( 47.0 ) 370 x ( 47.0 )

= 35.7 Mpa = 186.0 Mpa

Total Stress = 19.2 + 35.7 = 22.7 + 186.0

= 55.0 < 224.4 Mpa = 208.7 < 224.4 Mpa

HENCE O. K. HENCE O. K.

Combined stress at cylinder & base interface considering 1 mm slice

= ( ( 54.96 )2+ ( 3x(

2
20.64 ) )
1/2 2
= ( ( 208.68 ) + ( 3x (
2
62.54 ) )
1/2

= 65.57 < 306 Mpa = 235.12 < 306 Mpa

HENCE O. K. HENCE O. K.

Stress into Lugs because of Horizontal Force

Total Horizontal Force on Bearing =

Non - Seismic = 109.93 kN Seismic = 572.67 kN

Effective Length of Lug taking Shear =

3 x 20 = 60 mm

Thickness of Lug =
20 mm

Total Cross Sectional Area of Each Lug =

60 x 20 = 1200 mm2

Number of Lugs in Each Bearing = 6 Nos.

Horizontal Force on Each Lug = 109.93 = 18.32 kN 572.67 = 95.44 kN

6 6

Stress on Lug due to Hor. Force =

Stress = 18.33 x 1000 = 15.3 MPa 95.45 x 1000 = 79.6 MPa

1200 < 153 Mpa 1200 < 153 Mpa

HENCE O. K. HENCE O. K.

Check for Thickness of top plate in Bending :- Top

Maximum Vertical Load = 2090.03 kN

Effectice Dia of Piston = 492 mm

Effective area of the Top Plate in 3.14 x 492 x 492 = 190116.62 mm2
contact to concrete = 4

Stress to Conc. at Top Plate = 2090.03 x 1000 = 10.9934 N/mm

190116.621

Diameter of the Loaded Area (Pad) = 370 mm

Projection of the Piston = 492 - 370 = 61.00 mm

2

Bending Moment at the Top B. M. = 10.99 x 61 x 61 = 20453.21 N-mm

2

Thk. Of Top Plate required to cater the B. M. = 20453.21 x 6 = 23.39 mm < 35 mm Hence O. K.
1 x 224.4

Check for the Thickness of Plate in Bending : Bottom

Maximum Vertical Load = 2090.03 kN

Pot Base Effective contact dia. (mm) = 464 mm

Effective area of the Pot Base in 3.14 x 464 x 464 = 169093.08 mm2
contact to concrete = 4

Concrete Stress on Bottom Plate = 2090.03 x 1000 = 12.36 MPa

169093.08

Diameter of the Loaded Area (Pad) = 370 mm

Projection of Bottom Plate each side = 464 - 370 = 47.00 mm

2

Bending Moment of Bottom Plate = 12.36 x 47 x 47 = 13651.9 Nmm / mm - width

2

Thk. Of Bottom Plate required to cater the B. M. = 13651.85 x 6 = 19.11 mm < 58 mm Hence O. K.
1 x 224.4