XMT-3000 Manual of Intelligent Model

Digital Display Temperature Controller

1. Confirmation of the Instrument
This product is suitable for using to control temperature in the equipments of the
industries of injection molding, extrusion ， bottle blowing, foodstuff, package,
printing, constant temperature drying, metal heat treating and etc. This product is an
intelligent instrument whose PID parameters can be auto-tuning, and then its
employing method is very convenient. So this product is an optimum renewal
instrument to replace the older generation of the pointer electronic controller and
analog digital temperature controller. This product meets the requirements stipulated
by the industrial standard of Q/SQG01-1999 for the intelligent digital display
instrument. ,
Please according to the following codes to affirm whether or not that your product
received is in full agreement with the model that you selected:

ＸＭＴ□-□□□□ □ □ □—□ □
① ②③④⑤ ⑥ ⑦ ⑧ ⑨ ⑩
1 Size of the Instrument Surface(mm)
D: 96×96
E: 72×72
F: 96×48(Vertical Type)
F (H): 48×96(Horizontal Type)
G: 48×48
2 Display Type：
3: Dual-Rows Display (Economical Model)
③Control Type
4: On-Off PID Control
9: Continuous PID Control
④Alarm Output 1
0: Without Alarm
1: Upper Limit Deviation Alarm
2: Lower Limit Deviation Alarm
3: Upper and Lower Limit Deviation Alarm (With hold）
4: Upper Limit Absolute Value Alarm
5: Lower Limit Absolute Value Alarm
⑤Alarm Output 2
0: Without Alarm
1: Upper Limit Deviation Alarm
⑥Output Type
Empty: Relay (Maximum 3A)
V: Logical Level Output Used for SSR

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I1: 0～10mA Continuous Current
I2: 4～20mA Continuous Current
⑦Input Type ： K(0-700) ， J(0-550) ， E(0-400) ， PT100(0-500) ， PT100(0.0-
99.9)，CU50(0.0-99.9）
⑧Lower Limit of Measurement Range
⑨Upper Limit of Measurement Range
⑩ Attached Control
Empty: Without ON/OFF Control
ON/OFF: With ON/OFF Control
2. Mounting of the Instrument
2.1 Matters Needing Attention
(1) Instrument needs to install in following environment:
(2) Atmospheric Pressure：8~106kPa
Environment Temperature：0~50℃
Relative Humidity：45~85%RH
(3) During installation, the following items should be paid attention to:
Rapid change of environment temperature may cause dew
Certain corrosive and inflammable gases
Direct shake or impact acting on the main structure of the instrument
Water，oil，chimerical articles，smoke fog or vapor pollution.
Too much dust, salt or metal powder
Direct blowing by air-conditioning or direct projection by sunlight
Accumulating place of heat radiation
2.2 Mounting Process
（1）According to the needed hole size for install，cut out the rectangle holes on the
panel for mounting the instruments.
（ 2 ） When installing the
instruments more than one, the
distance between two edges of the
holes should be larger than 25mm in
horizontal direction and than 30mm in
vertical direction.
（ 3 ） Insert the instrument into the
hole on the panel.
（ 4 ） Insert mounting holder in the slot
for mounting the instruments.
（ 5 ） Push tightly the mounting
holder to connect the instrument and the
panel firmly.
2.3 Size
Unit mm ： See the Picture in
Right
Side

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 3 Wiring
3.1 Notices of Wiring
(1) For thermocouple input, the compensate line corresponding to the type of the
t thermocouple is needed to usage
(2) For thermo-resistance input, the three conducting wires with identical and low electric
resistance and identical length for connecting the thermo-resistance are needed.
（3）The input signal line should be mounted separated from the instrument’s power line, power
supply line and load line for avoiding leading-in the electromagnetism interference.

3.2 The Terminals of Wiring

4．Configuration of the Instrument Surface

① Measurement Value（PV）Indicator(Red）
 Display the Measurement Value
 According to the instrument state ， a variety of prompt
symbol are displayed.
② Set point Value（SV）Indicator（Green）
 Display Set point Value
 According to the instrument state ， a variety of
parameters are displayed.
③ Indicators
 Control output indicator （ OUT ） (Green): Bright at
operation
 Auto-tuning indicator（AT）(Yellow): Twinkle at operation
 Alarm output 1（ALM1）( Red): Bright at operation
 Alarm output 2（ALM2）(Red): Bright at operation
④FUNCTION KEY：SET
 This key is used to take out the parameters, update parameters and its affirming.

⑤SHIFT KEY：

 This key is used to select the place of the parameter and the On/Off state of the control output in
the light of requirements of user.
⑥ DIGITAL ADJUSTING KEY:▲ and▼
 Used to adjust the digits and Start/Quit of the Auto-tuning state

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5. Operation
5.1 Sequence of the variety of functions
Put on Power

Display of Input Type：

Upper Row Displays （ Inp ）， Lower Row Displays Calibration Mark (the type of
Sensor)
Display of Input Range： After about 4 seconds of display，the automatic conversation accomplished
Upper Row displays the upper limit of range ， Lower Row displays Lower limit of
range
Standard Display Mode： Automatically returning if not press Key about 1 minute
Upper Row displays Measurement Value, lower Row displays Setting value

Press the Function Key Mode of Updating and Setting：

Upper Row is the setting code ， Lower Row is the setting value

Press the Function Key more than 4 seconds Updating Control Parameter
Upper Row is the function code ， Lower Row is the control parameter

5.2 The detailed explanation of the functions

After the instrument is power on, the upper row displays Inp and the lower row displays the
calibration mark of the temperature sensor. Passing through 2 seconds, the upper row displays the
upper limit of the measurement range and the lower row displays the lower limit of the
measurement range. After 2 seconds again, the upper row displays the Measurement Value and the
lower row displays the Set Point Value then the system comes into its normal operation state.
Set the temperature value: Press the SET key, the upper row displays SP value. Press the SHIFT
KEY to make the digital place that is needed to be updated to be twinkle. Pressor KEY， the
lower row displays its needed value. Press SET KEY, system return to its standard model state.
The Control Parameters’ Setting: Pressing the SET KEY above 4 seconds, the upper row displays
the prompt symbol of the control parameter (Detailed can see the list table for the control
parameters). Press the SHIFT KEY to make the digital place that is needed to be updated to be
twinkle. Pressor KEY the lower Row displays the needed value of the parameter. Carrying on
pressing the SET KEY, the upper row displays the parameter’s symbol in turn and pressing the
SHIFT KEY to make the place needed to be updated twinkle then press orKEY to make the
control parameter equal to its needed value. Again pressing the SET KEY more than 4 seconds,
system returns to its standard model state.
 If the lower part of the display window of PV value appears in , it illustrates that the
thermocouple is connected in reverse or the thermo-resistance is in short circuit state or the
measured temperature exceeded its measurement range. If the upper part of the display window of
PV value appears in , it illustrates that the thermocouple was in open circuit state or the
measured temperature exceeded its measurement range.
 The Auto-tuning Function for the instrument control parameters: After pressing  or KEY more
than 4seconds, the AT indicator twinkle, the controller starts its Auto-Tuning process. After the
temperature displayed passing through 1~2 times of wave propagation, Auto-tuning ended and

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 the AT indicator turn off  and then the system obtains a new set of PID parameters and the
instrument can operate according to this new set of PID parameters and this set of PID
parameters would save automatically in the controller.

AT Start AT End time

On/Off Control: When the instrument has provided the function of ON/OFF, under the PV/SV
display state if pressing the KEY more than 4 seconds, the control output and indication
stop, the SV window display OFF. Again press KEY more than 4 seconds, the normal
control output is restored

unction parameter can be seen in following table:

Prompt Setting Beginning
name Illustration
Symbol Range Value

Setting of Alarm1
Setting of 0…Range
Insensitive interval of alarm 50 or 50.0
AL1 Alarm1 ℃
is equal to a constant value 0.4

Setting of Alarm 2
Setting of Alarm 0…Range
Insensitive interval of alarm 50 or50.0
AL2 2 ℃
is equal to a constant value 0.4

Proportion Proportional Control: The more the value of P,

-al band 0…300 the less the proportional action and the less the
30or 30.0
P (Heating ℃ system gain; only acting on the heating side.
Side (P=0 is ON/OFF Control)

Integral Time: The more the value of I, the less

Integral Time 0…999 the Integral action
240
I Seconds I=0 is PD ControlAr= Remained
Error/P)×100

Differential 0…999 Differential time: The more the 60

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 Value of D, the more the
Time differential action, which is able to to overcome
d seconds
overshoot
(D=0 is PI Control)
Overshoot
restrain

Proportion re-
setting
Used to restrain Overshoot
Insensitive i
0100% (Ar is set to 1.52 times of the output empty 100
Ar ratio in the steady state of the system)
interval of

ON/OFF
Control

When the relay output≮20s,

SSR and
Control period 1…100
Si-controlled switch transwitch≮2s, continuous 20
T Heating Side Seconds
output T is equal to
1s, only acting on heating side

Using for correct the

Offset of the -10-10.0
measurement error caused by the sensor and the 0or0.0
Pb Process Value 1010.0
℃
compensate line of the thermocouple
000 All parameters can be updated
coded lock 000001002 001Only the Set PointValue can be updated
LCK 000
002All parameters cannot be updated.

Notice: Change of each function parameter in the table may alter the control effect of the system.

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5.3 Illustration and sketch map of the alarm
The following two sets of Alarm（ALM1、ALM2）are independent
Code Alarm Form with each other
Alarm 1（ALM1）Output Alarm 2（ALM2）Output

Upper Limit
1 Deviation
Alarm
SP AL1 PV SP AL2 PV
Lower Limit
2 Deviation AL1
Alarm SP PV
Upper/Lower AL1 AL1
Limit Deviation
3
Alarm (With PV SP PV
Hold)

Upper Limit
4 Absolute Value
Alarm
AL1 PV

Lower Limit
5 Absolute Value
Alarm
AL1 PV

6. Maintain and Conservation of the Instrument

 In the eighteen months after making out the invoice, our company is in charge of the guarantee to
keep the instrument in good and general repair. For the damage caused by not properly usage
by users, our company will charge the repair cost appropriately. The Instruments manufactured
by our company will be obtained maintenance in all the instruments’ life.
 The instrument ought to save in the place which is drying and non corrosive gas.
 If the instrument wiring in manual is not agree with that one which is labeling on the instrument
surface, should take the wiring diagram labeled on the instrument surface as the accurate one.

AddressShanghai Szechwan Rd.( North)

No. 1851, 8th floor, Post Code:200081
Tel.: 021-51053127 51053128
Shanghai Yatai Instrumentation Ltd. Fax: 51053123
Email: Yatai@Yatai.sh.cn
Hot line service;36161843