Client : National Highway Authority of India

Independent Engineer :

Concessionaire :

EPC Contractor :
Testing Laboratory : Section I

CONCRETE MIX PROPORTIONING

AS PER IS : 10262 - 2009
MIX DESIGN DATA FOR M-25 PCC
Mix Design ID: M-25/ACC+MAPEI/201
A-1 Stipulations for Proportioning
a) Grade of Concrete M-25
b) Type of Cement ACC OPC 53 Garde
c) Maximum nominal Size of Aggregate (mm) 20
d) Minimum Cement Content (Kg/Cum) 340 (MORT&H Table 1700-3)
e) Maximum Water Cement Ratio 0.45
f) Exposure Condition Moderate
g) Degree of Supervision Good
h) Type of Aggregate Crushed
i) Chemical Admixture type Superplasticizer

A2 Test Data for Materials :-

a) Cement ACC OPC 43 Garde
b) Specific Gravity of Cement 3.15
c) Chemical Admixture MAPEI
d) Source of Coarse Aggregate KM 121+200 RHS Washi Quarry
e) Source of Fine Aggregate Gadhi

f) Source of Water Wash Plant Borewell (Ch.121+200)

g) Specific Gravity at SSD Condition

20 mm 2.670
10 mm 2.650
Crushed sand 2.600
Admixture 1.08
h) Water Absorption
20 mm 0.600
10 mm 0.750
Crushed sand 1.500

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 A3 Target Strength of Mix Proportioning :-

a) Target Mean Streangth (MPa) 36 ( MoRT&H Table - 1700-5 )

As Per MoRT&H Clause 1704.2.2 Minimum required 32.5 Mpa

b)
sterngth cube at 28 days

` A4 Selection of Water Cement Ratio :-

a) As per MORTH Table 1700-2 Max 0.45

Which is = 0.44 Hence

b) Adopted Water Cement ratio 0.44
ok
A5 Calculation of Water Content :-

a)
As per IS 10262:2009 T.No. 2 max.water content for 20mm Max size of
aggregates is 186 liter for 25 to 50 mm slump
186.00 Liter

b) Estimated Water for 50 to 75 mm Slump =186+(3/100)*186 191.58 Liter

c) As Superplasticizers are used we redused water by 30 %

d) Based on trails we can reduced water to 20.00%

e) Hence,Water content =191.58-(191.58*20.0/100) 153.26 Liter

A6 Calculation of Cement Content :-

a) Adopted water-cement ratio 0.45

b) Minimum Cement Content (Kg/cum) 340 (MORT&H Table 1700-3)

c) Hence,Cement content (Kg/cum) 340 Hence oK

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A7 Proportion of Volume of Coarse Aggregate & Fine Aggregate Content :-

Volume of coarse aggregate corresponding to 20 mm size aggregate and fine As per IS 10262:2009
a) 0.62
aggregate zone II Table-3

Adopted Coarse Aggregate content 0.62

For Pumpable concrete the above value should be reduced by

b) NA
10%

c) Volume of Fine Aggregate 0.38

d) Adopted Fine Aggregate content 0.38

A8 Chemical Admixture :-

1.1% By wt. of
a) Admixture content by mass of cementitious material (Kg) 3.74
Cementious material

A9 Calculation of Mix Design :-

a) Volume of Concrete = 1.00 m3

b) Volume of Cement = (Mass of Cement/Sp. Gr. of Cement) x (1/1000) = 0.1079

c) Volume of Water = (Mass of water/Sp. Gr. of water) x (1/1000) = 0.153

d) Volume of the admix = (mass of admix/Sp. Gr. of admix) x (1/1000) = 0.0025

e) Volume of all in aggregates = {a-(b+c+d} = 0.7363

f) Mass of coarse aggregate = e x Vol of CA x Sp. Gr. of CA x 1000

(0.7363*0.62)*((2.67+2.65)/2)*1000 = x = 1214.275 kg/cum

1) 20 mm 55 % (x*55/100) = 667.851 kg/cum

2) 10 mm 45 % (x*45/100) = 546.424 kg/cum

g) Mass of Fine aggregate = e x Vol of FA x Sp. Gr. of FA x 1000

(0.7284*0.38*2.6*1000) = 727.446 kg/cum

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Client : National Highway Authority of India

Independent Engineer :

Concessionaire :

EPC Contractor :

Testing Laboratory : Section I

MIX ID: M25/ACC+SIKAPLAST/161

CONCRETE MIX PROPORTIONING

AS PER IS : 10262 - 2009
MIX DESIGN DATA FOR M-25

TRIAL MIX PROPORTIONS

MIX AS PER BATCH SHEET SECTION-01

Batch Quantity,
After Water
SSD Condition Moisture Corrected Batch
Prop. By Water % Adujstment
Material (kg) Content Qty (kgs) For 10
weight Absorption
1 m3 % % Kg Cubes

Cement 340 1 - - 340 11.475

20 mm 667.85 0.600 0 0.600 663.84 22.405

3.571
10 mm 546.42 0.750 0 0.750 542.33 18.303

C. Sand 727.45 2.140 1.500 0 1.500 716.53 24.183

Water 153 0.45 - - 19.02 172.28 5.814

Admixture 3.74 0.0110 - - 3.74 0.126

Density 2.439 2.439

Mix
Initial After 30' After 60' After 90' After 120' Ambient Temperature (O C)
Temperature
Slump (mm)
(O C)

Total 7 Days 28 Days

Particulars of the Specimens casted
18 6 12

Average Compressive Strength

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 COMPRESSIVE STRENGTH TEST ON CONCRETE CUBES
TEST METHOD : IS : 516
Client
Independent Engineer
Concessionaire
EPC Contractor
Location Trial mix No : 01
Name of Structure : Concrete Mix Design Age in Days: 07 Days
Grade of Concrete : M-25 RCC Brand of Cement: Ultratech OPC 43

Cube Volume Avg.

Date of Date of Weight Size of Density Load Strength
S.No Identification Strength Remarks
Casting Testing gms cube cm gm/cc KN Mpa
No. cc Mpa

1 1 8785 15*15*15 3375 2.603 750 33.33

2 2 12.12.15 19.12.15 8692 15*15*15 3375 2.575 720 32.00 33.19

3 3 8760 15*15*15 3375 2.596 770 34.22

Average Compressive Strength ( Mpa ) = 33.19

Remarks:_____________________________________________________________________

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 COMPRESSIVE STRENGTH TEST ON CONCRETE CUBES
TEST METHOD : IS : 516
Client
Independent Engineer
Concessionaire
EPC Contractor
Location Trial mix No : 01
Name of Stracture : Concrete Mix Design Age in Days: 28 Days
Grade of Concrete : M-25 RCC Brand of Cement: Ultratech OPC 43

Cube Volume Avg.

Date of Date of Weight Size of Density Load Strength
S.No Identification Strength
Casting Testing gms cube cm gm/cc KN Mpa
No. cc Mpa
1 4 0 0.000 0 0.00
2 5 0 0.000 0 0.00 0.00
3 6 0 0.000 0 0.00
4 7 0 0.000 0 0.00
5 8 12.12.15 09.01.16 0 15*15*15 3375 0.000 0 0.00 0.00
6 9 0 0.000 0 0.00
7 10 0 0.000 0 0.00
8 11 0.000 0 0.00 0.00
9 12 0.000 0 0.00
Average Compressive Strength ( Mpa ) 0.00

Remarks:_____________________________________________________________________

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 Remarks

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