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BIOMEDICAL ENGINEERING-

APPUCATIONS, BASIS & COMMUNICATIONS 296

TWO-FREQUENCY CONTINUOUS WAVE ULTRASONIC


SYSTEM FOR TEMPERATURE MEASUREMENT IN AN
INFANT INCUBATOR
C. F. HUANG 1 , K. N. HUANG 1 , Y. C. L I 2 AND M. S. YOUNG 1

department of Electrical Engineering, Nsttional Cheng-Kung University, Tainan,


department of Biomedical Engineering, l-Shou University, Kaohsiung, Taiwan
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Biomed. Eng. Appl. Basis Commun. 2001.13:296-303. Downloaded from www.worldscientific.com

ABSTRACT

In this paper, we develop a new ultrasonic measurement method based on the speed of sound to
measure the temperature. The average temperature of the air between the pair of ultrasonic T/R
transducers is positively associated with the speed of sound. The method presented here is based
upon the comparative phase shifts generated by two continuous ultrasonic waves with different but
closely spaced frequencies. In the infant incubator, two low cost 40 kHz ultrasonic transducers are
set face to face and used to transmit and receive ultrasound. Two frequencies are transmitted serially,
each generating its own phase shift. Comparison of the phase shifts allows a highly accurate evalua­
tion of the ultrasonic velocity when the distance between the transmitter and receiver is fixed. Ultra­
sonic velocity measurement system can provide a quick and precise monitoring of the temperature in
an infant incubator. A single-chip microcomputer-based two-frequency continuous wave generator
and phase detector was designed to record and compute the phase shift information and the resulting
temperature, which is then sent to PC. The PC is used for calibrating the system and recording or
controlling the temperature in an infant incubator. Experimentally, the accuracy of temperature
measurement was found to be within ±0.02 "C when the distance between the transmitter and receiver
is 1 m. The main advantages of this ultrasonic temperature measurement system are high resolution,
low cost, and ease of implementation.

Biomed Eng Appl Basis Comm, 2001 (December); 13: 296-303.


Keywords: Infant incubator, Ultrasound, The speed of sound

heat and evaporation to warm the air. Skin, deep rectal


1. INTRODUCTION and environmental temperature measurements were
made concurrently to control the output of the heater
Generally, for the survival and steady growth of a [2-4]. Skin and deep rectal temperature can be meas­
premature newborn infant, his body temperature al­ ured by thermistors [2-4]. As for the environmental
lows only a narrow range of variation [1-5]. Infant in­ temperature measurements, it must be able to indicate
cubator can provide a heated environment to maintain precisely and immediately any fluctuations of air tem­
the body temperature, reduce body heat losses and perature in all ambient zone above the infant body to
limit the metabolic rate of newborn infants. The heated maintain an optimal thermal environment. The other
environment in an incubator is generated by electric important requirement of the environmental tempera­
heater through conduction, convection, radiation of ture measurements is noncontacting to avoid interfer­
ing the nursing works and make the implementation of
Received: Oct. 30, 2001; accepted: Nov. 9, 2001 temperature measurement easily.
Correspondance: M.S. Young, Professor In general, the temperature transducers such as
Department of Electrical Engineering, National Cheng- thermistor, thermocouple or platinum resistor, can
Kung University measure the temperature with good resolution but have
No. 1, University Road, Tainan, Taiwan a limited measuring time response. The new ultrasonic

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297 Vol. 13 No. 6 December 2001

temperature measurement method uses only a pair of ±0.02°C. This was verified by our laboratory prototype.
ultrasonic T/R transducers to solve this problem and
can monitor the temperature in an infant incubator
quickly and precisely. 2. METHOD
The temperature is an important factor for affect­
ing the speed of sound, especially in air, because it can Two-frequency continuous wave (TFcw) method
change the air density. The relationship between the is based on the single frequency continuous wave
speed of sound and temperature in air is from the method of ultrasonic velocity measurement [18-20].
ideal-gas equation resulting from Boyle's law. This Increasing the number of frequencies utilized for phase
equation is described as follows [6]: comparison will increase the maximum fluctuations of
the ultrasonic velocity that can be measured by this
c = ^RTylM (1) method. Fig. 1 and 2 show the configuration and sig­
Where c, R , T, y and M are the speed of nals of the TFcw method respectively. The first fre­
by 157.51.217.134 on 05/25/19. Re-use and distribution is strictly not permitted, except for Open Access articles.

sound, the universal gas constant, absolute temperature quency ( / , ) continuous wave is transmitted from an
(in Kelvin), ratio of specific heats, and molar mass, re­ ultrasonic transducer. The first phase shift (0,), trans­
Biomed. Eng. Appl. Basis Commun. 2001.13:296-303. Downloaded from www.worldscientific.com

spectively. The speed of sound has been adopted to de­ mitted signal relative to received signal, is calculated
termine the environmental temperature in the past re­ by digitized phase information. When the first fre­
ports [7][8]. In these reports, low-frequency impulsed quency's transmission/receipt/computation period is
sound is popular to be used for measuring a large completed, the second frequency (f2 ) continuous
range of sound propagation. If the elapsed time of wave is transmitted, fielding the second phase shift
propagating sound wave is longer, the measurement (0 2 ). Comparison of the information of the two phase
error of the elapsed time will be smaller. However,the shifts allows calculations of the ultrasonic velocity
range of the infant incubator is small and the environ­ when the range between the transmitter and receiver is
ment needs to be silent. The techniques of the ultra­ fixed. The formula can be written as follows,
sonic velocity or range measurement become good so­
lutions for the temperature measurement in an infant
"i +
1±-L* f (2)
incubator. The techniques of ultrasonic measurement 2jt c
in air include the time-of-flight technique [7][9-ll],
binary frequency shift keying (BFSK) [12], the phase n2 + = —* f (3)
shift method [13-14], multi-frequency AM-based ul­ 2jt c
trasonic system [15], multiple frequency continuous Where L is the distance between the receiver and
wave ultrasonic system [16] and the chirped-FM ultra­ Ultrasonic Infant
sonic system [17]. The ultrasonic velocity can be de­ Transmitter Incubator
termined based on the elapsed time measured when the
ranging distance between the ultrasonic transmitter and
receiver is fixed. In order to obtain accurate velocity
estimations, a superior system choice is the phase data
detector of a received signal with reference to its
transmitted signal. However, uncertainty exists with
regards to integral multiples of 2JI when the fluctua­
tions of the ultrasonic velocity are serious, since the
value of the detected phase shift exists between zero to
2JZ . This problem can be solved by using a technique
in which the phase shifts of two frequencies are com­
pared. Such an ultrasonic velocity measurement sys­
tem utilizes two different ultrasonic frequencies to
generate two corresponding different phase shifts. In
this article, we adopt this technique to determine the
speed of sound. The speed of sound is affected by the Phase
temperature in the infant incubator. The distance be­ Shift Micro-
tween the receiver and transmitter of ultrasound is Two-frequency Digital Data prosser-
positively associated with the resolution of the tem­ Ultrasound Phase based
Signal Meier controller
perature. The length of the infant incubator determines
the distance between the receiver and transmitter. If ~~ " t :
the length of the infant incubator is lm, the speed of
sound can be determined with an accuracy of ±0.01 m/s Fig. 1 The TFcw system to measure simply the ac­
and the temperature is calculated with an accuracy of curate speed of sound and the temperature.

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BIOMEDICAL ENGINEERING-
APPLICATIONS, BASIS & COMMUNICATIONS 298

as rt, is 112 and decrease to 348.90 m/s as rt, is


114. When rt, =112,the calculated temperature is
40.49 °C and the calculated temperature becomes
29.65°C,while rt,=114 . Because both two tempera­
tures are reasonable in an incubator, it is difficult to
determine the value of rt,. But the highest sensitivity
of the ultrasonic velocity is about 3/360=0.0083 m/(s *
degrees) by using 0,. The TFcw system uses the two
factors ( A 0 , 0 , ) to determine the temperature in an
infant incubator. Obviously, the maximum achievable
fluctuations of the ultrasonic velocity with TFcw (at
A/ = 2kHz) are about 60 m/s, so the range of the
temperature measurement is about 100°C . The tem­
perature in an incubator can be determined by A<j>
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because An is 5. The integer rt,, according to Eqs.


(2), is modified as,
Biomed. Eng. Appl. Basis Commun. 2001.13:296-303. Downloaded from www.worldscientific.com

rt, =
r rA0 f. 1 + Art* f. /1
Int\— (5)
A/ A/
2K
A* f
-0.5< :Int\^-*
2K A/' 2K 2K A/'
Fig.2 (a) Two-frequency (40 kHz and 38 kHz) con­
tinuous waves are transmitted serially, (b) The < £i-* + 0.5 (6)
two-frequency received signals caused two different 2K
A/ 2K
phase shifts relative to transmitted signal. Compari­ Where Int\] is a new integer operation to transform
son of the phase shifts allows a high accurate the fractional value to a correct integer and [] is a gen­
evaluation of the temperature. eral Gauss operation. The errors of A0 will have the
tolerant range to avoid measurement errors from Eqs.
transmitter, c is the ultrasonic velocity, and «, and (6). When the speed of sound is confined by A<p , the
n2 are integers. The expression of the phase shift dif­ phase shift <pt generated by comparing the sent and
ference due to the frequency difference may be derived received /, signals (40 kHz) can be used to deter­
from Eqs. (2) and (3) as follows, mine the speed of sound with a precise accuracy of
±0.01 m/s. The temperature is given a precise accuracy
A* + ^ = ^*A/ (4) of ±0.02°C according to Eqs. (1). TFcw method in­
2K C creases the number of frequencies utilized for the
A/ = /, - f2, A0 = 0, - tp2, and A/i = n, - n2. comparative phase shifts to correct the temperature
The fluctuations of the ultrasonic velocity can be measurement errors and extend the useful fluctuations
uniquely determined by the phase shift difference of the temperature to be measured-
( A0 ) if the maximum fluctuations do not exceed one Most commercialized ultrasonic transducers are
period of the difference frequency (A/); otherwise a narrow-bandwidth devices and fabricated on the prin­
phase ambiguity will occur. The minimum resolution ciple of frequency resonance for achieving a high sen­
and the maximum range of the temperature measure­ sitivity at lower operating frequencies (40±2 kHz).
ment are determined by the choice of frequencies (/,, Fortunately, TFcw method can achieve a narrow
f 2 ) . For example, if the length of the infant incubator bandwidth ultrasonic temperature measurement in an
is 1 m (L=l m), /, =40 kHz, and / 2 =38 kHz [the infant incubator. In such a system, the temperature can
difference between f. and f2 ( A / ) is 2 kHz), so be measured by the following steps:
(Art + &<p/2ji) is 2000/c .When the temperature is 1. Phase shift tpi is generated by comparing the
35 °C, the speed of sound (c) is 351.97 m/s, and sent and received /, signals (40 kHz). The
(Art + A0/2TT ) equals 5.68. In the case, the most rea­ speed of sound is calculated by Eqs. (2). The
sonable A0 and Art are 245.6 degrees and 5 respec­ length of the infant incubator is positively as­
tively. The sensitivity of the ultrasonic velocity is only sociated with the resolution and range of the
about 60/360=0.17 m/(s * degrees). If only the single temperature measurement. If L is shorter
frequency /, =40 kHz is used to measure the speed of than 10 cm, rt, will be decided correctly but
sound, rt, will become ambiguous . If the tempera­ the resolution of the temperature is poor and
ture is 35 C, the phase shift (f>x is 232.2 degrees and the environment of the ultrasonic temperature
rt, is 113. The speed of sound will become 355.10 m/s measurement is very narrow. When L ex-

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299 Vol. 13 No. 6 December 2001
ceeds lm, n, will be an ambiguous value but incubator. This system consists of two ultrasonic
<f>x is a high accuracy information for calculat­ transducers, a two-frequency signal generation system,
ing the speed of sound. If the resolution of the an auto-gain-controlled amplifier, a digital phase meter,
phase shift is 0.25% for a 40 kHz signal, the and the calibration system. A microprocessor-based
sensitivity of the speed of sound is about controller governs the operation of the entire system.
0.01 m/s*degree. The following algorithm can As continuous waves are used in this system, acoustic
be used to decide the true value of nx. signal was distorted by overlapping the original signal
2. Phase shift <f>2 is generated with f2 (38 kHz) with some harmonics. This acoustic cross coupling is
and A0 is obtained via comparison of <p2 considered as a major error effect on the phase shift
with $[for a frequency difference ( A / ) of 2 measurement. So the special material must be used to
kHz. If the temperature in an infant incubator all sides of the infant incubator for absorbing the ultra­
can be adjusted from 5 °C to 50 °C , An sound and preventing the echo of the ultrasound.
may be determined by the unique phase shift
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difference A0 . Although the resolution of the 3.1 Hardware Design


temperature calculated by &<p is poor, A0
Biomed. Eng. Appl. Basis Commun. 2001.13:296-303. Downloaded from www.worldscientific.com

also can match the first phase shift (j>x to de­ 3.1.1 Two-frequency signal generation system
cide «, from Eqs. (5). Since nx was already Fig. 4 shows the block diagram of a two-
determined, the speed of sound and the tem­ frequency signal generation system. A crystal oscilla­
perature can be calculated by Eqs. (2) and (1) tor circuit is used to generate a stable signal with a
respectively. basic frequency of 16 MHz. Two dividers with
different divisors can divide the basic frequency into
two different frequencies. Two divisors are set to be
3. SYSTEM DESIGN 200 and 210, so the frequencies of the divided output
are 80 kHz and 76 kHz separately. Furthermore, these
Fig. 3 shows a block diagram of the TFcw tem­ two frequencies are divided again by 2 to generate 40
perature measurement system in an infant kHz and 38 kHz signals with 50% duty cycle. Finally,
both 40 kHz and 38 kHz signals are used by the
multiplexer alternately every 15 ms. The two-
frequency continuous signals are generated in digital
form and delivered to the transmitter's output stage
and finally the transmitting transducer.

3.1.2 Auto-gain-controlled (AGC) amplifier


The ultrasonic transducer has different responses
to different frequencies. To avoid error from acoustic
attenuation effects, the gain of the amplifier must be
changed automatically when the frequency of ultra­
sound changes. Therefore, the error effects related to
acoustic attenuation are minimized in this AGC mod­
ule.

3.1 .3 Digital phase meter


The received ultrasound is transferred in digital
form by the AGC module. The transmitted signal and
received signal are used as the inputs of two D-type
flip-flops simultaneously. The phase shift is trans­
Two-
formed into pulse width by the two D-type flip-flops.
frequency A 16 MHz signal is used to count the pulse width. The
L signal
generation
resolution of the phase meter is 0.25% for a 40 kHz
signal and 0.24% for a 38 kHz signal. Always the
system ! Phase ' A ' counter is cleared by a reset signal generated by
— : , —I Shift
shift RS232
D
'2 |tal
! Data | microcomputer for counting the next phase shift.
L
Phase * Micropiocessor-
Meter based controller
3.1.4 Microprocessor-based controller
The TFcw system is governed by a microproces­
sor-based controller. The controller periodically
Fig. 3 The TFcw temperature measurement system. switches two different frequencies signals to generate

-44-
BIOMEDICAL ENGINEERING-
APPLICATIONS, BASIS & COMMUNICATIONS 300

Divider Divider
motor moves automatically and slowly. During the re­
(Divisor 1—A (Divisor \-* Ultrasonic ceiver moves to the other side of the infant incubator,
CrysliJ
-200) . | -2)
Mullip-
„ Transmitter I both phase data and optically measured distance are
Oscillator
(Timc
transferred to the PC for calibration, recording, proc­
16Mhz — 1 ' 1
Swiich)
lSns 13a essing, and display of experimental data. Eight tradi­
Divider Divider < — k —
(Diviso, —* (Divisor - * tional temperature sensors are also arranged on the ul­
-210) , -2) j
trasonic propagation path to calibrate and test this sys­
Du y Cyck=50%
tem. The PC combines the data acquisition system to
, M icroproccssor-based
get the data of temperature measured at the eight tradi­
j controller
tional temperature sensors.

Fig. 4 Two-frequency signal generation system. 3.2 Software of the microprocessor and PC
The microprocessor governs the TFcw ultrasonic
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system. The PC is used only for calibration. Initially,


TFcw signal. The controller also reads the digital the microprocessor chooses one of the two preset
Biomed. Eng. Appl. Basis Commun. 2001.13:296-303. Downloaded from www.worldscientific.com

phase shifts, calculates the data of the speed of sound transmitter frequencies and waits about 15 ms for ob­
and the temperature in an infant incubator, and sent the taining a steady receiver signal. The microprocessor
data to PC via RS-232 interface. gets the digital data of the phase shift from the I/O port.
In the next step, the other frequency is used to re­
3.1.5 The Calibration system place the previous frequency to get the other phase
The system must be calibrated by operating it at a shift. After the two different frequencies are transmit­
known distance. Fig. 3 shows the experimental em­ ted and their corresponding phase shifts are figured,
bodiment of the TFcw system, which consists of an in­ then the microprocessor calculates the temperature.
fant incubator, a stepping-motor moving arm, an opti­ During the calibration phase, traditional eight tempera­
cal linear scale and an IBM PC. The ultrasonic trans­ ture sensors measure the temperatures distributed in
mitter is mounted on the side of the infant incubator. the ultrasonic propagation path. Eight temperature data
The reference scale of an optical linear measuring de­ are approximately the same and the temperature meas­
vice (Pulscale Model SJH5515AAR, Futaba, Japan) is ured by the TFcw ultrasonic system will be calibrated
mounted on the stepping motor. The ultrasonic re­ by such eight temperature data. The initial phase shifts
ceiver is mounted at one end of the optical reference of the two frequencies will be calibrated against eight
scale. The receiver, the optical sensor and the step- known temperatures and all the phase differences will
ping-motor's arm are attached together. The stepping be recorded to compensate the phase error in succeed-
K*V

Distance (unn)
ii':i"sl*>i

Fig. 5 The phase shift information is verified by calculating the speed of sound when the moved distance of
the receiver is 49.476mm.

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301 Vol. 13 No. 6 December 2001

microprocessor-based phase detector and the HP


UNIVERSAL COUNTER can be used to simultane­
ously monitor the continuous changes of the phase
shift that are caused by the moving receiver. Fig. 5
shows that the receiver is moved from L =50.0mm to
L =99.477mm and the phase shift is changed from
fa = 322.20° to fa = 209.49°. The amount of the
AO At* SO
wavelength in the ultrasound's propagation path is n=5.
(a) The speed of sound is 348.83 m/s that is calculated by
4UO Eq. (1). The temperature is set at 28.0°C.In the ex­
MO
112

K
I T

*•
1 tO
i r ~r ~r ~ periment, we measure the speed of sound 100 times.
300
\ \ \ \ \ The errors of the measurement are found to be within
a*o ■

\ \ \ \ \ ±0.1 m/s because the errors of the phase shifts were


aoo
\ \ \ \ \ \
within ± 1 ° .
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tma
\ \ \ \ \ \
too
\ \ \ \ \ \ In the test embodiment of the infant incubator, in
so
\ N \ , ^1 N \ \
Biomed. Eng. Appl. Basis Commun. 2001.13:296-303. Downloaded from www.worldscientific.com

1
38 40 4Q SO order to conform concept feasibility, the distance be­
tween the transmitter and receiver is set lm. Fig. 6
(b) shows the changes of the two phase shifts (fa , fa ) and
the differences of the two-frequency phase shifts (A<j> )
when the temperature rises from 0°C to 50 °C . The
speed of sound and the temperature will be calculated
by the two factors (A^ ,fa) and shown in Fig. 7. If the
ultrasound is interfered only by the temperature, the
accuracy of the ultrasound's velocity is within
± 0.01 m/s and the temperature is within ± 0.02°C .
(c)
Fig.6 (a) The phase shifts (0,) of the 40 kHz ultra­
sound vary with the change of the temperature, (b) 5. DISCUSSION
The phase shifts (</>2) of the 38 kHz ultrasound vary
with the change of the temperature, (c) The differ­ A new ultrasonic temperature system with high
ences of the phase shifts A0 (A (j> = fa - <f>2) also accuracy used in an infant incubator has been pre­
vary with the change of the temperature. sented. This TFcw system successfully takes into ac­
count the finite bandwidth of conventional inexpensive
transducers. Because the system is based on detection
ing measurement. The calibration distance of the ultra­ of phase difference, the traditional acoustic attenuation
sound's flight will also be recorded in the microproc­ problems which have limited time-of-flight methods
essor memory. Moreover, for long-term recording, the are avoid. The speed of sound can be calculated accu­
data is then sent to the PC via the RS-232 interface and rately and precisely by using the TFcw method. TFcw
saved in the HARD DISK of the PC. as presented here measures two phase shifts using two
ultrasonic frequencies for the reconstruction of the
4. TESTING THE SYSTEM speed of sound and the temperature. The time required
to determine the temperature is significantly longer
than that for single-frequency system, because the two
independent ultrasonic signals must be sent in se­
4.1 Experiment method quence. Each signal sent requires its own sound travel
A TFcw prototype was tested in the laboratory by time and also time for the transducer to achieve ade­
comparing a series of phase shift measurements with quate acoustic resonance. At a range of lm, the total
simultaneous temperature measurement via the tradi­ waiting time required for each signal sent is 15 ms, as
tional temperature sensors. Eight temperature data are assumed that the speed of sound is 330 m/s. If the fluc­
measured by the PC and used to verify the temperature tuations of the speed of sound are too fast, the system
measured by the TFcw system. may not measure the second phase shifts correctly. The
large errors of the calculated temperature will be re­
4.2 Results sulted from the incorrect determination of the integer
The TFcw system is derived by Eqs. (2) and (3). ( n , ) because a wrong A<p was measured. Fortu­
The accuracy of the phase shifts must be verified by nately, the environment of the infant incubator is a
the standard instrument (the HP UNIVERSAL closed space and an infant will not cause such fluctua­
COUNTER). The calibration system makes the dis­ tions. Since fa and A0 can only be measured be-
tance measurement by using the optical linear scale. A

46-
BIOMEDICAL ENGINEERING-
APPLICATIONS, BASIS & COMMUNICATIONS 302

ture system is also befitted to the measurement of the


different parameters in an infant incubator.

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