Index Amendment/Revision Date Name Index Amendment/Revision Date Name

A As Per Comments 23.03.16 RB E

B The reproduction transmission of use of this document or its contents is not permitted without F
C express written authority. Offenders will be liable for damages. All rights, including rights created G
D by patent grant or registartion of a utility model or design are reserved. H

Sr. No. of Amendment to RECORD OF DRAWINGS Qty of

Drawing No. Brief details of drawings
No. Sh A B C D E F G H I J Prints
1 ( 4 ) G 7 1 A H S - G A 4 0 2 - D 5 9 2 - - 3 Design Instructions
2 ( 4 ) G 7 1 A H S - G A 4 0 2 - Z 5 9 2 - - 3 GA Drawing
3 ( 4 ) G 7 1 A H S - G A 4 0 2 - N 5 9 2 - - 1 Rating Plate
4 ( 4 ) G 7 1 A H S - G A 4 0 2 - L 5 9 2 - - 2 Equipment Layout
5 ( 4 ) G 7 1 A H S - G A 4 0 2 - E 5 9 2 - - 1 Equipment List
6 ( 4 ) G 7 1 A H S - G A 4 0 2 - W 5 9 2 - - 3 Wiring Diagram A
7 ( ) - - - -
8 ( ) - - - -
9 ( ) - - - -
10 ( ) - - - -
11 ( ) - - - -
12 ( ) - - - -
13 ( ) - - - -

Client : KERALA STATE ELECTRICITY BOARD LTD.

Drg C = Construction Details; D = Design Instruction / Tech Details; E = Equipment List; L = Equipment Layout ( Front, Rear); N = Name Plate / Rating Plate; R = Record of Drawings;
Codes S = Single Line Diagram; W = Wiring Drawing / Power & Control Circuit; Z = Any Drawing not covered by other code.
Date 22.02.16 Descr: Sales Ref.:3004716249 & 3004716258. Qty. 26 Nos. =
Siemens Ltd.
Prep. RB 72.5kV,31.5kA(1s),2500A,SF6,CB Qty : 26 Nos +
Ckd. PS Aurangabad Type: 3AP1FG Drg No.: Sh 1

Norm Details: RECORD OF DRAWING ( 4 ) G 7 1 A H S - G A 4 0 2 - R 5 9 2 - A -

Original/Replacement for/Replaced by:- 1 Sh

s
DESIGN DETAILS

1.0 General

1.1 Type Designation Siemens Make 3AP1 FG

1.2 Governing Standard IEC 62271-100 / IS 13118 (1991)

2.0 Technical Data

2.1 System Parameters

.1 Rated Voltage kV 72.5 kV
.2 Frequency Hz. 50
.3 No. of Poles Three
0
.4 Ambient Temperature Range C -30 to +50

3.0 Operating Data

3.1 Type of Operating Mechanism Spring Energy Stored

3.2 Mechanism is mechanically gang Yes

operated

3.3 Operating Data

.1 Closing mSec. 150 max
.2 Breaking mSec. 60 max
.3 Opening Time mSec. 31 ± 3
.4 Arcing Time mSec. 25

3.4 Switching Data

.1 Rated normal current A 2500
.2 Rated short circuit breaking current kA 31.5
.3 Rated short time current kA 31.5, (1sec.)
.4 Rated short circuit making current kAp 85
.5 First pole to clear factor 1.3
.6 Out-of-phase breaking current kA 7.87
.7 Rated line charging breaking current A 10
.8 Rated cable charging breaking current A 125

3.5 Rated operating sequence O – 0.3sec – CO – 3min – CO

4.0 Basic Insulation Level

4.1 Rated power frequency withstand

voltage (1min, 50 Hz)
.1 Phase to earth kV 140
.2 Across the open breaker kV 140

Client : KERALA STATE ELECTRICITY BOARD LTD.

Sales Ref.:3004716249 & 3004716258. Qty. 26 Nos.

Qty : 26 Nos.
Date: 22.02.16 Description:- 72.5kV, 31.5kA, 2500A,SF6 CB Sh No.
Prep : RB
Ckd : PS Work :- 3AP1FG 1
Siemens Ltd.
Issue Remarks Date Name Office Details :- DESIGN INSTRUCTIONS No. of Sh
Original/Replacement for/
Replaced by :- (4)GA71AHS-GA402-D592- 3
s
.3 Between phases kV 140

4.2 Rated lighting impulse withstand

voltage (1.2 / 50 micro sec.)
.1 To earth kVp 325
.2 Across the open breaker kVp 325
.3 Between phases kVp 325

4.3 Creepage distance

.1 To earth mm 1813 Minimum
.2 Across the open breaker mm 1813 Minimum
.3 Insulator type Combination shed

5.0 Construction

5.1 Clearance
.1 To earth mm 700
.2 Across the open breaker mm 700
.3 Phase to phase mm 720
.4 Pole to pole center distance mm 1050

5.2 Arc quenching Medium

.1 Nominal pressure SF6 (@200C) bar 6.0 rel.
.2 Signal loss of SF6 (@200C) bar 5.2 rel.
0
.3 General lockout (@20 C) bar 5.0 rel.
.4 Quantity of SF6 gas required per kg 4.0
breaker
.5 Breaker Poles will be pre filled with kg 0.5
transport pressure of 0.5 Bar gauge.
.6 Gas being supplied per breaker kg 4.5 kg in addition to 0.5 kg (Pre filled in the
poles). Thus the total gas being supplied
includes >20% spare as per requirement.

5.3 Installation Outdoor

5.4 Approx. weight of breaker. kg 700 approx. + 220 Kg of 2no.s support

structures.

6.0 Structures

6.1 Material Mild Steel

6.2 Surface Treatment Hot Dip Galavanised

7.0 Base Frame

7.1 Material Mild Steel

7.2 Surface Treatment Hot Dip Galavanised

Client : KERALA STATE ELECTRICITY BOARD LTD.

Sales Ref.:3004716249 & 3004716258. Qty. 26 Nos.

Qty : 26 Nos.
Date: 22.02.16 Description:- 72.5kV, 31.5kA, 2500A,SF6 CB Sh No.
Prep : RB
Ckd : PS Work :- 3AP1FG 2
Siemens Ltd.
Issue Remarks Date Name Office Details :- DESIGN INSTRUCTIONS No. of Sh
Original/Replacement for/
Replaced by :- (4)GA71AHS-GA402-D592- 3
s
8.0 Control Cubicle

8.1 Construction
.1 Material of enclosure CR Sheet Steel
.2 Thickness of sheet steel mm 2.5 min
.3 Painting for control cubicle Epoxy paint
.4 External shade 697 as per IS5
.5 Degree of protection of enclosure IP 55
.6 Padlocking facility for cubicle Provided
.7 Glass window to see spring status Provided on control cubicle

8.2 Wiring
.1 Control wiring
.1 Size 2.5 sq. mm, flexible copper conductor
.2 Insulation Grey 1100V Grade
.2 Earth Wiring
.1 Size 2.5 sq. mm, flexible copper conductor
.2 Insulation Yellow Green 1100V Grade

8.3 Control Terminals

.1 Type Stud type
.2 Make Connectwell
2
.3 Size mm 10
.4 Spare unwired terminal Nos. 24

8.4 Auxiliary Supply

Circuit Rated Source Range

Voltage
Spring Charging Motor 240V AC External 85 – 110%
Closing Coil 110V DC External 85 – 110%
Trip Coil – 1 & 2 110V DC External 70 – 110%
Space Heater / Socket / 240V AC External --
Illumination

Client : KERALA STATE ELECTRICITY BOARD LTD.

Sales Ref.:3004716249 & 3004716258. Qty. 26 Nos.

Qty : 26 Nos.
Date: 22.02.16 Description:- 72.5kV, 31.5kA, 2500A,SF6 CB Sh No.
Prep : RB
Ckd : PS Work :- 3AP1FG 3
Siemens Ltd.
Issue Remarks Date Name Office Details :- DESIGN INSTRUCTIONS No. of Sh
Original/Replacement for/
Replaced by :- (4)GA71AHS-GA402-D592- 3
 1050 1050 Z LEGEND :-
1. Holes for earthing terminals
710 710
20

2. Pole to pole distance

3. Terminal plates with holes (#thickness 20mm)
4. Support structure
5. Centre of Gravity
700

6
3 6. Insulator creepage: 25 mm/kv*.
7. Mechanical "on/off" indication
1961

1908
21 8. Pressure gauge
5
6 FG 5 9. Rating plate
700

10. Viewing window for spring charging status.

1138

Y 1 11. Baseframe
613

1
481
540
315

240

240

Bill of Materials
9
7 1. Pole along with common baseframe - 3 nos.
885

(680) 8 11 2. Spring Operating Mechanism - 1 nos.

540
*4088

*2650
10
Operating loads per Pillar
4 4
*1765

vertical Fv :
+ 14.7 kN (up)
------------------------
- 23.4 kN (down)
horizontal Fh :
*300

300
` 6.6 kN
680 468
2450 FG FWx FWy Fstat Fstat+dyn
Weight loads Wind loads at a speed
Tensile load at terminal
total of 34m/s
295 7.7 kN 1.27 kN 1.51 kN 1.5 kN 4.0 kN
216

14
Ø
4
Ø1 Note:

4x
4
Ø1 4x · Mass of CB (without structure) = 700 kg approx.
4x
· Mass of heaviest part = 180 kg approx.

224
40*
44.5 · Mass of SF6 gas filling = 4 kg approx.

60
· Rated pressure of SF6 gas at 20°C = 6 bar (gauge)
40*
44.5
60 · Minor deviations from the dimensions and the data stated are permissible.
· Earth Terminals M12, DIN 46 011 and NEMA.
· ' * ' marked dimensions can be changed to suit the site requirements.
View Y View X View Z
Date 22.02.16 72.5kV,31.5kA(1S),2500A,SF6 CB
Descr : Sales Ref.:3004716249 & 3004716258. Qty. 26 Nos.
Prep RB Client : KERALA STATE ELECTRICITY BOARD LTD.
Work : 3AP1FG
Ckd PS AURANGABAD Drg. No:- (4)GA71AHS-GA402-Z592-
Issue Remarks Date Name. Norm. Original/Replacement for/Replaced by :- Details : STANDARD GA DRAWING
 Date 22.02.16 72.5kV,31.5kA(1S),2500A,SF6 CB
Descr : Sales Ref.:3004716249 & 3004716258. Qty. 26 Nos.
Prep RB Client : KERALA STATE ELECTRICITY BOARD LTD.
Work : 3AP1FG
Ckd PS AURANGABAD Drg. No:- (4)GA71AHS-GA402-Z592-
Issue Remarks Date Name. Norm. Original/Replacement for/Replaced by :- Details : STANDARD GA DRAWING
 REF-(4)G71AHS-GA403-Z677-
Date 22.02.16
Discription : 72.5kV,31.5(1s)kA,2500A,SF6 CB
Client : KERALA STATE ELECTRICITY BOARD LTD. Sales Ref.:3004716249 & 3004716258. Qty. 26 Nos.
Prep RB
TYPE:3AP1FI
Ckd. PS AURANGABAD Sh. 3
Drg. No:- (4)G71AHS-GA402-Z592-
Issue Remarks Date Name Original/Replacement for/Replaced by :- Details : TERMINAL-CONNECTOR 3 Sh.
 Year of
Type 3AP1FG
Manufacturing/No.
Rated voltage U 72.5 kV
Rated lightning impulse withstand voltage Uw 325 kV
Rated power frequency withstand voltage Urw 140 kV
Rated frequency f 50 Hz
Rated normal current ln 2500 A
Rated short-circuit breaking current lsc 31.5 kA
Rated short circuit duration tth 1s
Rated out - of - phase breaking current l d 7.87 kA
Rated short circuit making current 85 kA
First - pole - to - clear factor 1.3
Rated line - charging breaking current l t 10 A
Maximum Cable Charging breaking current 125 A
DC Component 43%
DC Time Constant 45 ms
Rated operating sequence O-0.3s-CO-3min-CO
Rated pressure of SF6 at +20°C (gauge) 6.0 bar rel
Weight of SF6 filling Approx 4 kg
Weight including SF6 (Excluding Structure) Approx. 700 kg
Nominal supply voltage of auxilliary circuits
(a) Control voltage DC 110V
(b) Operating mechanism voltage AC 240 V
Classification:C2-M2(c) Heating voltage AC 240 V
Client : KERALA STATE ELECTRICITY BOARD LTD.
Sale Order:3004716249 & 3004716258
In line with : IEC 62271-100
MADE IN INDIA
NOTE :- NAME PLATE MADE UP OF ALUMINIUM ANODIZED (ENGRAVED)
LETTERS ARE ENGRAVED WITH BLACK COLOUR.
Date 22.02.16
Descr : 72.5KV,31.5(1S)KA,2500A SF6 CB.
Sales Ref.:3004716249 & 3004716258. Qty. 26 Nos.
Prep RB Client : KERALA STATE ELECTRICITY BOARD LTD.
Work : 3AP1FG
Ckd PS AURANGABAD Drg. No:- (4)GA71AHS-GA402-N592-
Issue Remarks Date Name. Norm. Original/Replacement for/Replaced by :- Details : NAME PLATE
 -E2
-S16
Pressure Gauge
F 19 F 20 F 16 F 21 F 11
K 10 K 12 K 75 K 13 K 59
-X1 -X1
X 20
F 11
S 13
S 20 S 21
H2
P1
R1
Date 22.02.16 Descr : 72.5KV,31.5(1S)KA,2500A,SF6-CB
Sales Ref.:3004716249 & 3004716258. Qty. 26 Nos.
Prep RB Client : KERALA STATE ELECTRICITY BOARD LTD. Work : 3AP1-FG
Ckd PS AURANGABAD Details : Equipment Layout Front Drg. No:- (4)GA71AHS-GA402-L592-
Issue Remarks Date Name. Norm. Original/Replacement for/Replaced by :-
 -B4
-Y1
-Y3
-Y4
-M1
-S1
Date 22.02.16 Descr : 72.5KV,31.5(1S)KA,2500A,SF6-CB
Sales Ref.:3004716249 & 3004716258. Qty. 26 Nos.
Prep RB Client : KERALA STATE ELECTRICITY BOARD LTD. Work : 3AP1FG
Ckd PS AURANGABAD Details : Equipment Layout-Rear Drg. No:- (4)GA71AHS-GA402-L592-
Issue Remarks Date Name. Norm. Original/Replacement for/Replaced by :-
s
Quantity
S.No. Description Equipment Details Per CB Total Tag No. Remarks
1.0 Space Heater Velico/Reputed Make, 1x R1
240v AC,100W

2.0 Thermostat Velico/X'Pose/Reputed Make 1x B1

0 to 75+ deg Centigrade

3.0 Auxilliary Contactor Siemens, Type 3RH2 1x K10 General Lockout SF6
4NO+3NC,110 V DC

3.0 Auxilliary Contactor Siemens, Type 3RH2 1x K75 Anti-Pumping

2NO+3NC, 110VDC

4.0 Auxilliary Contactor Siemens, Type 3RH2 1x K12,K13 DC Monitoring

2NO+2NC,110V DC

5.0 Push Button Assembly Siemens / Teknic / ESBEE 1x S20 Green

2NO Aux Contacts 1x S21 Red

6.0 MCB Siemens make/Equivalent 1x F19 DC Supply-1

2Pole,110 V DC,16A

6.0 MCB Siemens make/Equivalent 1x F21 DC Supply-2

2Pole,110 V DC,16A (1NO)

7.0 MCB Siemens make/Equivalent 1x F20 AC Supply

240 V AC,SPN,10A

8.0 MCB SIEMENS Make 1x F 16 Spring Charging Motor

240 V AC,SPN,10A

9.0 On / Off Switch for illumination Anchor Make/Equivalent 1x F11 Illumination

Lamp 5A,240 V AC

10.0 Local/Remote Selector Switch Kaycee / Switron / Recom 1x S13 L/R Selector
2 Pole-2Way,Non Lockable

11.0 Plug Socket with built in Switch Anchor Make/Equivalent 1x X 20

5A,240 V AC

12.0 Illumination Lamp Philips,Filament /Equivalent 1x E2

CFL 15 W

13.0 Electrical Impulse Counter Gujaral Make 1x P1

110V DC

14.0 CB Aux. Switch IMAX/Switron/ Shirke/Equivalent 1x S1

20 NO+19NC+4Wi

15.0 Limit Switch for spring charging IMAX/Switron/ Shirke/Equivalent 1x S16

8 NO+4 NC

16.0 Trip Coil IMAX / INSPROS 1x Y3 Trip Coil-1

110 V DC,max 300W 1x Y4 Trip Coil-2

17.0 Closing Coil IMAX / INSPROS 1x Y1

110 V DC,max 300W

18.0 Spring Charging Motor 240V AC/110V DC,Universal,500W max.1x M1

KPT / AGNI or Equivalent Make

19.0 Density Monitor COMDE/ TRAFAG 1x B4 SF6 Monitoring

Setting @20 degC falling Pressure
Contacts-11/12/13-5.2 bars
Contacts-21/22/23 and
31/32/332 -5.0 bars

20.0 Indicating Lamp Assembly Siemens / Teknic /Essen Deinki Equivalent

1x H0 OFF Indication (Green)
110V DC 1x H1 ON Indication (Red)
1X H2 Spring Status (Amber)

21.0 Auxilliary Contactor Siemens, type 3TH / 3TF 1x K59 Damping Circuit
2NO+2NC,
48V DC for control Voltage
110V DC

22.0 Damping Resistor 4kOhms, 10W for Control 1x R59 Damping Resistor
Voltage 110V DC

CLIENT: KERALA STATE ELECTRICITY BOARD LTD. Sales Ref.:3004716249 & 3004716258. Qty. 26 Nos.

Date: 22.02.16 Description:- 72.5kv,31.5(1s)kA,2500A,SF6 CB

Prep: RB P1
chkd: PS Type Ref: 3AP1FG
Siemens Ltd.
Index Remarks Date Name Aurangabad Details:- Equipment List
Original/Replacement for/Replaced by:- Drawing No:- (4) G71AHS-GA402-E592- 1P
H0/ESD-COORD/8E 03-90
A As Per Comments 23.03.16 RB Date 22.02.16
Descr : 72.5KV,31.5(1S)KA,2500A-SF6-CB Sales Ref.:3004716249 & 3004716258. Qty. 26 Nos.
Prep Client : KERALA STATE ELECTRICITY BOARD LTD.
RB
Work : 3AP1FG
Ckd PS AURANGABAD Drg. No:- (4)GA71AHS-GA402-W592-A
Issue Remarks Date Name. Norm. Original/Replacement for/Replaced by :- Details : WIRING_DRAWING
 Date 22.02.16
Descr : 72.5KV,31.5(1S)KA,2500A-SF6-CB Sales Ref.:3004716249 & 3004716258. Qty. 26 Nos.
Prep RB Client : KERALA STATE ELECTRICITY BOARD LTD.
Work : 3AP1FG
Ckd PS AURANGABAD Drg. No:- (4)GA71AHS-GA402-W592-
Issue Remarks Date Name. Norm. Original/Replacement for/Replaced by :- Details : WIRING_DIAGRAM
 Strip Joint

Strip Joint

Strip Joint
Main Sign

Main Sign

Main Sign

Main Sign

Main Sign

Main Sign
Terminal

Terminal

Terminal

Terminal

Terminal

Terminal

Terminal

Terminal

Terminal
No.

No.

No.

No.

No.

No.

No.

No.

No.
X1 X1 X1
110V DC 1+ O 1 F19 1 O 39 S1 73 O 79 S1 163

110V DC 1- O 2 F19 3 O 40 S1 74 O 80 S1 164

O
110V DC 2+ 1A F21 1 O 41 S1 71 O 81 S1 171

110V DC 2- O 2A F21 3 O 42 S1 72 O 82 S1 172

O 3 K12 13 O 43 S1 83 O 83 S1 173
O 4 S21 3a O 44 S1 84 O 84 S1 174
SELECTIVE DC
+VE O 5 S13 1 O 45 S1 81 O 85 S1 181
O 6 S21 4 O 46 S1 82 O 86 S1 182
REMOTE
TRIP O 7 S21 4 O 47 S1 93 SPARE O 87
TRIP CKT O 8 S1 191 O 48 S1 94 SPARE O 88
SUP O 9 K59 22 O 49 S1 111 SPARE O 89
Y3 A1 O 10 S1 192 O 50 S1 112 SPARE O 90
REMOTE O 11 S21 4a O 51 S1 113 SPARE O 91
TRIP O 12 S21 4a O 52 S1 114 SPARE O 92
TRIP CKT O 13 S1 221 O 53 S1 121 SPARE O 93
SUP O 14 K59 32 O 54 S1 122 SPARE O 94
Y4 A1 O 15 S1 222 O 55 S1 123 SPARE O 95
O 16 S13 A2 O 56 S1 124 SPARE O 96
O 17 S20 4 O 57 S1 131 SPARE O 97
O 18 O 58 S1 132 SPARE O 98
FUTURE I/L
O 19 O 59 S1 133 SPARE O 99
O 20 K75 13 O 60 S1 134 SPARE O 100
Y1 A1 O 21 S16 44 O 61 S1 141 X3
O 22 K75 14 O 62 S1 142 240V AC PH O 1 F20 1
DC1 – VE O 23 Y3 A2 O 63 S16 81 240V AC N O 2 F20 3
DC2 – VE O 24 Y4 A2 SPRING O 64 S16 82 O 3 F16 1
SELECTIVE DC CHARGE F16
-VE O 25 Y1 A2 STATUS O 65 S16 13 O 4 3
O 26 K10 A2 O 66 S16 14 SPARE O 5
GENERAL O 27 K10 21 O 67 K12 53 SPARE O 6
LOCKOUT DC1 SUPPLY
O 28 K10 22 MONITOR O 68 K12 54 SPARE O 7
LOSS OF SF6 O 29 B4 11 DC2 SUPPLY O 69 F21 13 SPARE O 8
ALARM MONITOR
O 30 B4 13 O 70 F21 14 SPARE O 9
SPRING O 31 S16 111 O 71 S1 143 SPARE O 10
STATUS
O 32 S16 112 O 72 S1 144
O 33 S16 61 O 73 S1 151
AUTO
RECLOSER-I O 34 S16 62 O 74 S1 152
O 35 K10 53 O 75 S1 153
AUTO
O 36 S16 34 O 76 S1 154
RECLOSER-II
O 37 S1 29 O 77 S1 161
O 38 S1 20 O 78 S1 162

Client : KERALA STATE ELECTRICITY BOARD LTD.

Sales Ref.:3004716249 & 3004716258. Qty. 26 Nos.

Qty : 26 Nos.

Date: 22.02.16 Siemens Ltd. Description:- 72.5kV, 31.5(1s)kA, 2500A, SF6 CB

Prep: RB AURANGABAD
Ckd: PS INDIA Work:- 3AP1FG Sh 3
Index Remarks Date Name: Details:- Terminal Plan 3 Sh
Original/Replacement for/Replaced
by:- Drawing No:- (4)G71AHS-GA402-W592-