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LPT 1615 TCIC BSIII

(PARTS LIST)

APRIL 2009
PRELIMINARY REMARKS

This list comprises of parts for Engine, Gear Box, Chassis, Front Axle, Rear Axle etc. and Cowl
Shell of LPT 1615 TCIC BS-III Vehicles
CHASSIS VARIANT
VC NO VARIANT DETAILS ENGINE TYPE
TYPE DESCRIPTION
Full Forward Control Chassis with 1210
Face, Truck Version, 330 Dia Clutch, S- 697 TCIC BS-III
458 010 28820142000R LPT 1615 TCIC BS III
Cam Brake, Power Steering, 350 Lit Fuel
Tank, 24V Elec. System, 4225 mm W.B.
Full Forward Control Chassis with 1210
Face, Truck Version, 330 Dia Clutch, S- 697 TCIC BS-III
458 111 28820152000R LPT 1615 TCIC BS III
Cam Brake, Power Steering, 250 Lit Fuel
Tank, 24V Elec. System, 5195 mm W.B.
INSTRUCTIONS

Refer Variant Table Matrix for correct applicability

The designation “Left and Right”as well as “Front” and “Rear” refer to the driving direction

The indication “First”, “Second” (e.g. Cross member of frame) are counter from the radiator
side

The word “Optional” in the remarks column against an item having two or more part
numbers indicates that depending or availability, the item will be supplied under any one of
these part numbers

The designation “AR” in column “Quantity” stands for “As Required”

The illustrations of parts of the table are only for easy reference and they may not be exact
replica of the part.

The parts fitted on the vehicle are subject to modification without prior notice.

This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED.

Any Correspondence relating to this Parts List be made to:


Technical Cell
Tata Motors Ltd.,
Parts Head Quarters,
Teen Hath Naka,
Gyan Sadhana College Service Road,
Thane-400 604.

INTRODUCTION

WHEN ORDERING PARTS, PLEASE INDICATE

Chassis Type and Chassis Number

Engine Type and Engine Number

Part No. - See Column “PART NUMBER”

Precise Description - See Column “DESCRIPTION”

WHEN ORDERING PARTS FOR AGGREGATES, PLEASE INDICATE THE AGGREGATE NUMBER

Gear Box Unit No. -

Rear Axle Unit No. -

Steering Unit No. -


VARIANT – TABLE MATRIX
VARIANT - TABLE MATRIX FOR LPT 1615 TCIC BSIII
CHASSIS TYPE 458010 458011
LPT 1615 TCIC BS-III LPT 1615 TCIC BS-III
DESCRIPTION
4225MM WB 5195MM WB
TABLE
TABLE DESCRIPTION
NUMBER
00 ENGINE
00.01.01 ENGINE Y Y
00.01.02 ENGINE GASKET KIT Y Y
00.01.03 CYLINDER BLOCK Y Y
00.01.04 CYLINDER HEAD AND COVER Y Y
00.03.01 MOVING PARTS Y Y
00.05.01 ENGINE TIMING Y Y
00.07.01 FUEL INJECTION EQUIPMENT Y Y
00.07.02 INJECTOR Y Y
00.09.01 FUEL FILTER Y Y
00.09.02 FUEL LINES Y Y
00.09.03 AIR FILTER Y Y
00.13.01 AIR COMPRESSOR 94 DIA. Y Y
00.13.02 AIR COMPRESSOR HEAD Y Y
00.14.01 EXHAUST MANIFOLD & TURBOCHARGER Y Y
00.14.02 INTERCOOLER & CONNECTIONS Y Y
00.15.01 STARTER AND ALTERNATOR Y Y
00.18.01 OIL PUMP &OIL FILTER Y Y
00.18.02 OIL COOLER (PLATE TYPE) Y Y
00.18.03 PISTON COOLING Y Y
00.20.01 WATER PUMP Y Y
00.24.01 ENGINE SUSPENSION Y Y
00.25.01 CLUTCH Y Y
26 GEAR BOX
26.26.01 GEAR BOX, HOUSING AND COVERS Y Y
26.26.02 TOP COVERS Y Y
26.26.03 SHIFTER SHAFT &FORK Y Y
26.26.04 DRIVE SHAFT Y Y
26.26.05 MAIN SHAFT & GEARS Y Y
26.26.06 COUNTER SHAFT, GEARS & REV. IDLER Y Y
26.26.07 GEAR SHIFT LINKAGE Y Y
29 CONTROLS
29.29.01 HYDRAULIC CLUTCH Y Y
30 ACCELERATOR
30.30.01 ACCELERATOR CONTROL Y Y
31 FRAME
31.31.01A FRAME (SINGLE CAB,4X4) Y
31.31.01B FRAME (SINGLE CAB,4X4) Y
32 SUSPENSION
32.32.01 FRONT SPRING & SUSPENSION Y Y
32.32.02 FRONT SHOCK ABSORBER Y Y
32.32.03 REAR SPRING & SUSPENTION Y Y
VARIANT - TABLE MATRIX FOR LPT 1615 TCIC BSIII
CHASSIS TYPE 458010 458011
LPT 1615 TCIC BS-III LPT 1615 TCIC BS-III
DESCRIPTION
4225MM WB 5195MM WB
TABLE
TABLE DESCRIPTION
NUMBER
33 FRONT AXLE
33.33.01 FRONT AXLE Y Y
35 REAR AXLE
35.35.01 REAR AXLE (RA 109 RR) Y Y
35.35.02 REAR AXLE (RA 109 RR) Y Y
40 WHEELS
40.40.01 WHEELS Y Y
40.40.02 SPARE WHEEL CARRIER Y Y
41 PROPELLER SHAFT
41.41.01A PROPELLER SHAFT Y
41.41.01B PROPELLER SHAFT Y
42 BRAKES
42.42.01 FRONT WHEEL BRAKE S-CAM (BIL) Y Y
42.42.02 FRONT WHEEL BRAKE (M/S AAL) Y Y
42.42.03 FRONT WHEEL BRAKE (BIL) Y Y
42.42.04 FRONT WHEEL BRAKE (M/S AAL) Y Y
42.42.05A BRAKE AGGREGATES Y
42.42.05B BRAKE AGGREGATES Y
42.42.06A BRAKE PIPE LINES Y
42.42.06B BRAKE PIPE LINES Y
42.42.07 FRONT BRAKE CHAMBER Y Y
42.42.08 REAR BRAKE ACTUATOR Y Y
42.42.09 SLACK ADJUSTER Y Y
42.42.10 DRYING & DISTRIBUTION UNIT Y Y
42.42.11 DUAL BRAKE VALVE Y Y
42.42.12 HAND BRAKE VALVE Y Y
42.42.13 RELAY VALVE Y
42.42.14 QUICK RELEASE VALVE Y
46 STEERING
46.46.01 STEERING LINKAGES Y Y
46.46.02 POWER STEERING COMPONENTS Y Y
46.46.03 STEERING PIPE LINES Y Y
46.46.04 STEERING GEAR BOX (ZF) Y Y
46.46.05 STEERING GEAR BOX (RANE) Y Y
46.46.06 STEERING GEAR BOX (CHINA) Y Y
46.46.07 POWER STEERING PUMP (ZF & RANE) Y Y
46.46.08 POWER STEERING PUMP (CHINA) Y Y
46.46.09 HYDRAULIC TANK (ZF) Y Y
46.46.10 HYDRAULIC TANK (RANE) Y Y
46.46.11 HYDRAULIC TANK (CHINA) Y Y
47 FUEL SYSTEM
47.47.01A FUEL SYSTEM Y
VARIANT - TABLE MATRIX FOR LPT 1615 TCIC BSIII
CHASSIS TYPE 458010 458011
LPT 1615 TCIC BS-III LPT 1615 TCIC BS-III
DESCRIPTION
4225MM WB 5195MM WB
TABLE
TABLE DESCRIPTION
NUMBER
47.47.01B FUEL SYSTEM Y
49 EXHAUST SYSTEM
49.49.01A EXHAUST SYSTEM Y
49.49.01B EXHAUST SYSTEM Y
50 RADIATOR
50.50.01 RADIATOR Y Y
54 ELECTRICALS
54.54.01 LIGHT AND SIGNAL SYSTEM Y Y
54.54.02 INSTRUMENT CLUSTER Y Y
54.54.03A WIRING HARNESS Y
54.54.03B WIRING HARNESS Y
60 BODY
60.60.01 ASSY. COWL (WITH FACE) Y Y
60.81.01 INTERNAL & EXTERNAL FITMENTS Y Y
60.82.01 WIPER SYSTEM Y Y
60.82.02 WIND SHIELD WASHING SYSTEM Y Y
60.88.01A ENGINE HOOD, BUMPER AND SUPD Y
60.88.01B ENGINE HOOD, BUMPER AND SUPD Y
60.89.01 COWL MOUNTING Y Y
60.91.01 SEAT BELT Y Y
00.01.01 ENGINE GROUP 01

CHASSIS TYPE: ALL

2
00.01.01 ENGINE GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
252501600363 ASSY.ENGINE COMPLETE WITH FLY.HSG. 1
697TCIC BSIII
252501990218 HALF BLOCK 697TCIC BS-III 1
252501990217 LONG BLOCK 697TCIC BS-III 1

3
00.01.02 ENGINE GASKET KIT GROUP 01

CHASSIS TYPE: ALL

4
00.01.02 ENGINE GASKET KIT GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
252501990221 ENGINE OVERHAUL GASKET KIT (BS III); 1
CONSISTS OF :
SEALING WASHER 12X15.5 4
SEALING WASHER 14X18 15
SEALING WASHER 16X20 1
SEALING WASHER A14X20 1
SEALING WASHER 8X11.5 4
SEALING WASHER 8X14 16
SEALING WASHER 10X14 3
SEALING WASHER 14X20 1
SEALING WASHER 16X20 2
SEALING WASHER 16X22 2
SEALING WASHER 18X22 2
SEALING WASHER 22X27 4
SEALING WASHER 24X29 1
GASKET 1
GASKET (TIMING GEAR HOUSING) 1
GASKET 1
GASKET (PUSH ROD CHAMBER COVER) 1
GASKET, CYLINDER HEAD COVER 1
GASKET, CYLINDER HEAD (NON 1
RETORQUE)
GASKET, CYLINDER HEAD COVER (TOP 1
ENTRY) TO ELBOW
SEALING RING HALF 2
GASKET 1
GASKET, EXHAUST MANIFOLD 2
GASKET 1
GASKET 1
GASKET, OIL COOLER 1
SEALING WASHER 6
SEALING WASHER 6
GASKET, WATER PUMP 1
GASKET, WATER PUMP 1
GASKET, TMING GEAR HOUSING COVER 1
GASKET, SUPPORT (FIP) BS II 1
GASKET, FIP TO SUPPORT BS II 1
GASKET, WATER PUMP 1
GASKET 1

5
00.01.02 ENGINE GASKET KIT GROUP 01

CHASSIS TYPE: ALL

6
00.01.02 ENGINE GASKET KIT GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
GASKET, OIL SUMP 1
GASKET 1
GASKET (94 DIA. A/C HEAD) 1
GASKET 2
885401162525 DECARBONISING GASKET KIT 697TCIC 1
BS-III; CONSISTS OF :
GASKET, CYLINDER HEAD 1
GASKET, CYLINDER HEAD COVER 1
GASKET, EXHAUST MANIFOLD 2
GASKET, TURBO CHARGER 1
GASKET, EXHAUST PIPE 1

7
00.01.03 CYLINDER BLOCK GROUP 01

CHASSIS TYPE: ALL

8
00.01.03 CYLINDER BLOCK GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252501100291 ASSY.CYL.CRANKCASE W/O FLYWHEEL 1
HOUSING
2 3121881135 SLEEVE 1
3 3219920025 SLEEVE, CLAMPING 1
4 13050910304 PIN CYLINDRICAL 12H 8X30 (TO LOCATE 2
FLYWHEEL HSG)
5 3520110335 SCREW PLUG (FOR PLUGGING OIL HOLE) 1
6 16220710282 SEALING WASHER A 18X22 CU 1
7 16081001603 SEALING PLUG AM 16X1.5 2
8 16220710258 SEALING WASHER A 16X22 CU 2
9 MAIN BEARING CAP NO. 7 1 NOT SERVICED LOOSE
13050508166 CYL. PIN 8 M 6X16 14
11 MAIN BEARING CAP NO. 4 1 NOT SERVICED LOOSE
12 MAIN BEARING CAP NO. 1, 2, 3, 5 & 6 5 NOT SERVICED LOOSE
13 252501159910 HEX.HEAD SCREW (FOR M.B.CAP MTG.) 14
14 3129910260 CYLINDER PIN (CYL HEAD TO CYL 2
BLOCK)
15 16081001808 SEALING PLUG 1
16 16220710282 SEALING WASHER 18X22 CU 1
17 252701103727 CYLINDER LINER 6
18 3219970020 LOCKING COVER (FOR CAMSHAFT BORE) 1
1869910055 LOCATING PIN 1
19 252501130165 ASSY. OIL SUMP 1
20 16220710282 SEALING, WASHER 18X22 CU 1
21 253401130111 MAGNETIC DRAIN PLUG 1
31 GASKET (M.B. CAP REAR AND COVER 2 NOT SERVICED LOOSE
TGH)
32 GASKET LH 1 NOT SERVICED LOOSE
33 GASKET RH 1 NOT SERVICED LOOSE
34 11632496011 STUD BM 8X20 (ON FRONT & LAST HOLES 2
OF OIL SUMP GASKET)
35 252301130114 ASSY. COMBI SCREW 18

9
00.01.03 CYLINDER BLOCK GROUP 01

CHASSIS TYPE: ALL

10
00.01.03 CYLINDER BLOCK GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
36 252501170219 ASSY. TUBE (FOR DIP STICK) (VERTICAL 1
DIPSTICK)
37 3520101980 ASSY. GASKET OIL SUMP ; CONSISTS OF 1
(SL NOS 31,32,33) :
38 252501170212 ASSY. DIP STICK COMPLETE (VERTICAL 1
DIPSTICK)
17050500101 O’ RING 6X1.80 (FOR DIP STICK) 1
252501170228 ASSY.BRACKET (DIPSTICK MTG)-AT 1
RAD.FRAME
3129952420 CLAMP (DIPSTICK CLAMPING)-AT 1
RAD.FRAME
48 252701140117 ASSY. TIMING GEAR HOUSING WITH 1
BOTTOM COVER
49 252701143706 COVER FRONT TGH WITHOUT OIL HOLE 1
50 13050508166 PIN CYLINDRICAL 8 M 6X16 2
53 13050909250 PIN CYLINDRICAL (ON CYL. BLOCK MTG. 4
FACE)
54 252701145305 GASKET (T.G.H. COVER) 1
55 11323998045 SCREW M 10X25 3
56 3129940310 LOCKING PLATE 3
57 253403107801 SEAL (CRANKSHAFT FRONT) 1
58 252501145302 GASKET(TIMING GEAR HSG TO CYL 1
BLOCK)
59 253401140119 ASSY. PLUG(TIMING GEAR HOUSING)--ON 1
TGH
66 252501140114 ASSY. COVER (PUSH ROD CHAMBER) 1
67 252501146301 GASKET (P.R.C. COVER) 1
68 16220710096 SEALING WASHER 8X11.5 CU 4
69 11323908453 SCREW M 8X45 4
75 252503113724 FLYWHEEL HOUSING (EURO-III) 1
77 281002214 ENGINE SPEED SENSOR 1
11341506141 HEX FL SCREW M6X14 (SENSOR TO 1
FLYWHEEL HSG)
79 252503118204 COVER 1
81 3124211068 COVER 1
252325109902 CHEESE HD SCREW(COVER TO 1
FLYWHEEL HSG)
83 252503118201 COVER 3
85 252503118203 BACK COVER 1

11
00.01.04 CYLINDER HEAD AND COVER GROUP 01

CHASSIS TYPE: ALL

12
00.01.04 CYLINDER HEAD AND COVER GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252501150179 ASSY. CYL. HEAD WITH VALVES BS II 1 FOR SELECTION
2 252501150180 ASSY. CYL. HEAD W/O VALVES BS II 1 FOR SELECTION
3 16081803009 PLUG MC 30X15 5
4 16081802401 PLUG MC 24X15 2
5 253401153204 SEAT PLUG (ON CYL.HEAD) 2
6 11631610406 STUD AM 10X40 2
7 254701108205 CORE PLUG [ 20 DIA.] 6
8 252501108203 CORE PLUG (22DIA.) 697 ENGINE AR
CYL.HEAD
9 885401172525 SET OF VALVE SEAT RINGS (STD) ; 1
CONSISTS OF :
10 VALVE SEAT RING INLET STD 6 NOT SERVICED LOOSE
11 VALVE SEAT RING EXHAUST STD 6 NOT SERVICED LOOSE
12 253405153402 VALVE GUIDE INLET STD. 6
13 253405153415 VALVE GUIDE EXHAUST STD. 6
16 253405159909 VALVE GUIDE SEAL (INLET) 6
17 253405159910 VALVE GUIDE SEAL (EXHAUST) 6
18 253405158701 VALVE SPRING (INNER) 12
22 253405158702 VALVE SPRING (OUTER) 12
19 3529902040 VALVE SPRING WASHER 12
20 252505155102 LOCK RETAINER VALVE SPRING 12
21 3120530127 VALVE SPRING LOCK HALF 24
28 252501155336 GASKET ( CYL. HEAD TO CYL.BLOCK) 1
29 3229900505 STUD BOLT CYL CRANKCASE 25 SET A
29 252501159912 HEX.COLLAR BOLT W/ RELIEF GROOVE 25 OPTIONAL WITH SET B
FOR CYL. HEAD
31 252501153876 CYLINDER HEAD COVER (INJ.OUTSIDE) 1
32 252501153875 AIR INTAKE ELBOW 1
33 3520160280 GASKET 1
34 0281002514 BOOST PRESSURE/TEMP SENSOR 1
11341506184 HEX FL SCREW M 6X18 (SENSOR TO 1
ELBOW)
37 252501155340 GASKET (CYLINDER HEAD COVER) 1
253401150177 ASSY. ISOLATOR 15
38 253401159201 WASHER (CYL. HEAD COVER MTG.) 15
40 253401158808 HEX FLANGE BOLT (M8X147L) 7
43 252501170246 ASSY.OIL SEPERATOR WITH OIL FILL CAP 1

13
00.01.04 CYLINDER HEAD AND COVER GROUP 01

CHASSIS TYPE: ALL

14
00.01.04 CYLINDER HEAD AND COVER GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
44 252301176937 TUBE 1
45 252501175809 HOSE (OIL SEPARATOR) 1
46 14280500357 HOSE CLAMP 35 2
47 252301174217 CLAMP UPPER 1
48 252301174219 CLAMP LOWER 1
48 252501174206 CLAMP LOWER 1 FOR S/CLAYTON CYL
HD AIR COMP.
49 885401182525 SET INLET & EXHAUST VALVE 1
14 VALVE-INLET 6 NOT SERVICED LOOSE
15 VALVE-EXHAUST 6 NOT SERVICED LOOSE

15
00.03.01 MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

16
00.03.01 MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252503107940 CRANK SHAFT STD. 1
2 252503110132 ASSY. FLYWHEEL WITH RING GEAR 1
3 252503115454 RING GEAR 1
4 3129900301 BOLT 8
5 3129940232 LOCKING PLATE 4
6 15020592017 BALL BEARING 1
8 3520520003 CRANK SHAFT GEAR 1
9 13650510091 WOODRUFF KEY 8X13 2
10 252503138603 SPACER 1
252503138201 OIL SLINGER 1
11 3520303103 ASSY. VIBRATION DAMPER (DOUBLE 1
GROOVE)
12 252303138603 THRUST SPACER 1
13 252303133202 LOCK (V. DAMPER) 1
14 252503107801 SEALING RING HALF 2 SERVICED UNDER KIT
PART NO
15 1869910055 PIN 2 SERVICED UNDER KIT
PART NO
MAIN BEARING SET
21 252503120159 MAIN BEARING SET (STD); CONSISTS OF : 1
17 BEARING UPPER HALF STD 7
18 BEARING LOWER HALF STD 7
THRUST WASHER SET
16 885403762525 THRUST WASHER SET (STD); CONSISTS 1 FOR SELECTION
OF :
20 THRUST WASHER UPPER HALF (116 MM 2
DIA.) STD
19 THRUST WASHER LOWER HALF (116 MM 2
DIA.) STD
16 885403772525 THRUST WASHER SET (RS I);CONSISTS 1 FOR SELECTION
OF :
20 THRUST WASHER UPPER HALF (116 MM 2
DIA.) RS I
19 THRUST WASHER LOWER HALF (116 MM 2
DIA.) RS I
16 885403782525 THRUST WASHER SET (RS II) ; CONSISTS 1 FOR SELECTION
OF :
20 THRUST WASHER UPPER HALF (116 MM 2
DIA.) RS II

17
00.03.01 MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

18
00.03.01 MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
19 THRUST WASHER LOWER HALF (116 MM 2
DIA.) RS II
PITSON SET
22 252503990161 SET OF BARE PISTON STD, BS III ; 1
CONSISTS OF :
23 PISTON 6
24 PISTON PIN 6
25 CIRCLIP 12
RING SET
26 252503990164 SET OF PISTON RING BS III STD ; 1
CONSISTS OF :
27 DOUBLE TRAPEZ RING (GR I) 6
28 COMPRESSION RING (GR II) 6
29 ASSY.OIL CONTROL RING (GR III) 6
CONNECTING ROD SET
30 252503150125 ASSY. CON. ROD (STD) WITH BUSH W/O 6 OPTIONAL
BRG SHELL
30 252503150107 ASSY. CON. ROD SERRATED (STD) WITH 6 OPTIONAL
BUSH W/O BRG SHELL
31 885403682525 CON. ROD BUSH SET STD ; CONSISTS OF 1
:
CON. ROD BUSH STD 6
33 13050507143 PIN CYLINDRICAL 6X14 12
35 252503153205 SCREW CON. ROD 12 FOR 252503150125
35 252503153204 CON.ROD BOLT (FULLY THREADED) 12 FOR 252503150107
CONNECTING ROD BEARING SET
37 252503990165 BEARING SET FOR CON. ROD (STD) 1
CONSISTING OF :
BEARING HALF (UPPER & LOWER) STD 12
KIT SEALING RING (CRANKSHAFT)
885403082525 KIT,CRANKSHAFT SEALING RING WITH 1
LOCATING PINS;CONSISTS OF:
14 SEALING RING HALF 2
15 LOCATING PIN 2

19
00.05.01 ENGINE TIMING(CAM SHAFT AND COMPONENTS) GROUP 05

CHASSIS TYPE: ALL

20
00.05.01 ENGINE TIMING(CAM SHAFT AND COMPONENTS) GROUP 05

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252505100140 CAMSHAFT WITH CYLINDER PIN STD 1
2 885405042525 SET OF BEARINGS CAMSHAFT 1
CONSISTING OF :
BEARING NO. 1 1 NOT SERVICED LOOSE
BEARING NO. 2, 3 AND 4 3 NOT SERVICED LOOSE
3 3520520762 THRUST WASHER (CAMSHAFT TO CYL. 1
BLOCK)
4 3129900004 HEX SCREW (TO THRUST WASHER) 4
5 253405139902 VALVE TAPPET 12
6 3520540205 PUSH ROD 12
252305140102 ASSY ROCKER ARM SHAFT WITH BUSH 1
FRONT
252305140103 ASSY ROCKER ARM SHAFT WITH BUSH 1
REAR
7 3520501033 ROCKER ARM WITH BUSH LH 6
8 3129930701 SPRING (LONG) 5
9 3520500634 ROCKER ARM RIGHT WITH BUSH 6
10 3120550050 BUSH 6
11 252305146701 BALL END TAPPET ADJUSTER 12
12 3129900251 HEX. NUT (BALL PIN) 12
13 3120500231 ROCKER ARM SHAFT 2
14 17071001407 SEALING CAP 2
15 3120550653 CONNECTING NIPPLE, INNER 1
16 3129934701 SPRING, CONNECTING NIPPLE 1
17 3120550553 CONNECTING NIPPLE, OUTER 1
18 3520550610 ROCKER ARM SUPPORT NO. 1 1
19 3520550410 ROCKER ARM SUPPORT NO. 2, 5, 6 3
20 3520550510 ROCKER ARM SUPPORT NO. 3, 4 2
21 3120550171 BOLT (TO ROCKER ARM BRACKETS) 4
22 11064012632 HEX BOLT M 12X75 (TO ROCKER ARM 2
BRACKET & TAPPER COVER)
23 11433206101 GRUB SCREW AM 6X10, (ROCKER ARM 2
SUPPORT TO ROCKER ARM SHAFT)
24 3520550186 SHIM AR AR FOR REPAIR ONLY
25 3129930005 SPRING (SHORT) 2
26 3129930025 SPRING CLIP (TO SPRINGS AND ROCKER 2
ARM SHAFT)
27 13650508089 WOODRUFF KEY 6X10 1

21
00.05.01 ENGINE TIMING(CAM SHAFT AND COMPONENTS) GROUP 05

CHASSIS TYPE: ALL

22
00.05.01 ENGINE TIMING(CAM SHAFT AND COMPONENTS) GROUP 05

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
28 3520510062 BUTTING RING (TIMER TO CAMSHAFT) 1
30 252707130134 ASSY CAMSHAFT GEAR AND DRIVE GEAR 1
(FIP)
31 252705115403 CAM SHAFT GEAR 1
32 252707135401 DRIVE GEAR (FIP) 1
33 252305105901 PARALLEL KEY 1
34 3520750071 PIN (INJ. TIMER MTG) 1

23
00.07.01 FUEL INJECTION EQIUPMENT GROUP 07

CHASSIS TYPE: ALL

24
00.07.01 FUEL INJECTION EQIUPMENT GROUP 07

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 0460426991 ASSY.FUEL INJECTION PUMP 1
2 252707123702 SUPPORT(FOR FUEL INJECTION PUMP) 1
3 252707135402 INJECTION PUMP GEAR 1
5 252707125302 GASKET (FIP TO SUPPORT ) 1
254707129201 HARDENED WASHER 3
252707125301 GASKET (FOR SUPPORT INJ.PUMP) 1
9 252507123302 REAR SUPPORT BRACKET(FIP TO BLOCK) 1
10 252507123303 CLAMP ON CYLINDER BLOCK (FOR HP 1
LINES)
11 252507140167 KIT H.P.LINES (ROTARY FIP) 1
- 252507140168 ASSY.FUEL PRESSURE LINE NO.1 (BENT) 1
- 252507140169 ASSY.FUEL PRESSURE LINE NO.2 (BENT) 1
- 252507140170 ASSY.FUEL PRESSURE LINE NO.3 (BENT) 1
- 252507140171 ASSY.FUEL PRESSURE LINE NO.4 (BENT) 1
- 252507140172 ASSY.FUEL PRESSURE LINE NO.5 (BENT) 1
- 252507140173 ASSY.FUEL PRESSURE LINE NO.6 (BENT) 1
20 0120780085J J CLAMP UPPER 4
21 0120700066J J ASSY. CLAMP LOWER 4
0000780053J J RUBBER PIECE (CLAMP FUEL 4
PRESSURE LINE)
23 3129970230 PLUG 1
25 3129970330 PLUG 1
27 3129970840 GASKET RING 1
29 254707146913 RUBBER TUBE (140) 5
31 252707146907 HOSE (REDUCER FOR LEAKOFF ): L = 300 1
MM
35 254707144201 CLAMP (INJECTOR OVERFLOW TUBE) 12
252507140175 ASSY.CLAMP (FOR H.P.LINES) 1
41 252507123801 SUPPORT PIECE (FOR HP LINES) 1
42 252507147503 SLEEVE (FOR HP LINES) 6
43 252007144203 SEAL CLAMP (FOR CONNECTING FUEL 6
LEAKAGE LINE)
252007148001 HOLLOW SCREW 6

25
00.07.02 INJECTOR GROUP 07

CHASSIS TYPE: ALL

26
00.07.02 INJECTOR GROUP 07

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 0432003628 ASSY.INJECTOR WITH SENSOR (NBEF 1
TYPE)
2 252701163807 CONNECTOR ONE TUBE 1
3 F002C7Z261 ASSY.INJECTOR NORMAL 5
0433175463 NOZZLE 6
4 252701163808 CONNECTOR TWO TUBES 5
0330001042 SOLENOID 1
253401168201 CLAW (SINGLE SPRING ) 6
253401169908 HEX FL. BOLT-M8X33.5 6
12701000844 SPH. WASHER 8.4 6

27
00.09.01 FUEL FILTER GROUP 09

CHASSIS TYPE: ALL

28
00.09.01 FUEL FILTER GROUP 09

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 F002H20136 ASSY. FUEL FILTER, SPIN ON TYPE 1
2 F002H20306 FUEL FILTER CARTRIDGE, SPIN ON 2
25 252509113716 BRACKET, FUEL FILTER MTG. 1

29
00.09.02 FUEL LINES GROUP 09

CHASSIS TYPE: ALL

30
00.09.02 FUEL LINES GROUP 09

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252509120215 ASSY. OVERFLOW VALVE 1
2 16220510216 SEALING WASHER 14X18 5
3 16531999049 PIPE UNION BOLT 10 M 14X1.5 1
4 252509120212 ASSY.OVERFLOW LINE (FROM FILTER) 1
5 253409125803 RUBBER HOSE(OVERFLOW) 1
6 252509120204 ASSY.FUEL LINE (FUEL FILTER TO FIP) 1
7 16531999031 PIPE UNION BOLT 8 M 12X1.5 1
8 16220510186 SEALING WASHER 12X16 2
9 252509120211 ASSY.FUEL OVERFLOW LINE 1
(W/OVERFLOW CONNECTION)
10 252709125804 HOSE ( FOR ASSY. OVERFLOW LINE ) 1
12 14280500128 HOSE CLAMP 12 2

31
00.09.03 AIR FILTER GROUP 09

CHASSIS TYPE: ALL

32
00.09.03 AIR FILTER GROUP 09

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278609130134 ASSY. AIR FILTER (15 M3) 1
2 278609139908 AIR FILTER ELEMENT (PRIMARY) 1
3 278609139909 AIR FILTER ELEMENT (SAFETY) 1
4 278609130352 ASSY. AIR FILTER MOUNTING BRACKET 1
5 278609130297 ASSY.STRAP WITH SHACKLE COMPLETE. 1
6 278509139901 RUBBER STRAP 2
7 252509145804 REDUCER HOSE 1
8 252509145811 HOSE 1
9 14280598209 HOSE CLAMP TB 112 3
25 14280598233 HOSE CLAMP TB 144 1
10 252509140190 ASSY. PIPE WITH FLANGE 1
11 254709139918 ASSY. SERVICE INDICATOR 1
278609139918 ADAPTOR (1/8 NPTF TO M10 X 1)-FOR 1
SERVICE INDICATOR
15 252509133823 AIR INLET PIPE 1
20 252509145810 HOSE (AIR FILTER PIPE TO 1
TURBOCHARGER)
21 14280598209 HOSE CLAMP TB 112 2
259281806301 COVER(AIR FILTER) LH 1
276860100101 ASSY.BRACKET LH-RHD(AIR FILTER 1
MOUNTING)

33
00.13.01 AIR COMPRESSOR 94 DIA GROUP 13

CHASSIS TYPE: ALL

34
00.13.01 AIR COMPRESSOR 94 DIA GROUP 13

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 3521300116 ASSY. CONNECTING ROD (AIR 1
COMPRESSOR)
2 3211310171 GUIDE SCREW, CON. ROD 2
3 3219900251 HEX. NUT 2
4 885413262525 BUSH (CON. ROD A/C) 1
5 885413222525 SET OF CON. ROD BEARING STD 1
CONSISTS OF :
6 BEARING HALF LOWER STD 1 NOT SERVICED LOOSE
7 BEARING HALF UPPER STD 1 NOT SERVICED LOOSE
8 885413272525 ASSY. PISTON STD. (W/O RINGS) 1
9 PISTON STD. 1 NOT SERVICED LOOSE
10 PISTON PIN 1 NOT SERVICED LOOSE
11 INTERNAL CIRCLIP 2 NOT SERVICED LOOSE
12 252513140142 SET OF PISTON RINGS CONSISTING OF : 1
SCRAPER RING 3
14 252513103707 CYL. SLEEVE STD 1
29 252513130118 ASSY. TUBE 1
31 252513130122 ASSY. TUBE 1
32 252513135809 HOSE (AIR COMP.INLET) 1 SERVICED UNDER
PART NO 252513130118
33 14270202901 HOSE CLIP 29 2

35
00.13.02 AIR COMPRESSOR HEAD (REED VALVE TYPE 94 DIA GROUP 13

CHASSIS TYPE: ALL

36
00.13.02 AIR COMPRESSOR HEAD (REED VALVE TYPE 94 DIA GROUP 13

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
50 252513100126 ASSY. AIR COMPRESSOR HEAD (REED 1
VALVE TYPE) 94 DIA
252513100149 ASSY. REED VALVE ASSY CONSISTING 1
OF :
6 LOCATING PIN 4
7 DELIVERY REED 1
8 VALVE PLATE 1
9 INLET REED 1
252513990105 KIT, AIR COMPRESSOR HEAD 1
CONSISTING OF :
5 GASKET (JOINT) 1
6 LOCATING PIN 4
10 GASKET (JOINT) (BET.. HEAD ASSY. AND 1
CYL. SLEEVE)

37
00.14.01 EXHAUST MANIFOLD AND TURBOCHARGER GROUP 14

CHASSIS TYPE: ALL

38
00.14.01 EXHAUST MANIFOLD AND TURBOCHARGER GROUP 14

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252514113774 EXHAUST MANIFOLD 1
2 252514115308 GASKET (EXHAUST MANIFOLD TO CYL. 2
HEAD)
3 252514115102 CLAMP (EXHAUST MANIFOLD) 2
4 11064010699 HEX. BOLT M 10X110 6
5 252514113203 HEX BOLT (115 LONG) 2
6 252514118802 STUD 4
7 252514119201 WASHER 4
10 252514510116 TURBOCHARGER 1
11 252514600108 ASSY.ADAPTOR WITH PIPE 1
(TURBOCHARGER OUTLET)
12 252714519901 V-BAND CLAMP 1
13 252518175802 HOSE (TC OIL OUTLET TO CYL.BLOCK) 1
14 269944804205 HOSE CLAMP 30 (STAINLESS STEEL) 2
15 252518170181 ASSY. LUBE LINE (OIL COOLER TO TC) 1
16 252514115301 GASKET (TURBOCHARGER TO EXHAUST 1
MANIFOLD)
252518175101 FLANGE (ON TURBOCHARGER) 1
252518175301 GASKET, FLANGE TO TURBO(OIL SUPPLY 1
FROM OIL COOLER TO TURBO)
18 252518170192 OIL OUTLET TUBE (TC TO CYL. BLOCK) 1
19 252518175302 GASKET, FLANGE TO TURBO(OIL RETURN 1
FROM TURBO TO CYL. BLOCK)

39
00.14.02 INTERCOOLER AND CONNECTIONS GROUP 14

CHASSIS TYPE: ALL

40
00.14.02 INTERCOOLER AND CONNECTIONS GROUP 14

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252514600108 ASSY.ADAPTOR WITH PIPE 1
(TURBOCHARGER OUTLET)
2 252714519901 V-BAND CLAMP 1
3 252514603816 AL PIPE(TC TO IC) 1
4 278614605802 HOSE HUMP 3
5 14280599272 HOSE CLAMP SLTB 72 8
6 252514600109 INTERCOOLER 1
7 252514603817 AL PIPE (IC TO ELBOW-ENGINE) 1

41
00.15.01 ALTERNATOR AND STARTER MOTOR GROUP 15

CHASSIS TYPE: ALL

42
00.15.01 ALTERNATOR AND STARTER MOTOR GROUP 15

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 261815240102 ASSY.ALTERNATOR 24V,60AMPS,2GRV 1
2 252315140116 ASSY. BRACKET 1
4 253315144204 CLAMPING PIECE 1
5 252415146501 CLAMPING NUT 1
6 12140501202 NYLOC NUT M 12 2
7 252515140144 ASSY. CLAMP ROD 1
11 3121550174 BOLT (FOR FIXING ALTERNATOR)-TO 1
CYL.BLOCK
12 3129941301 LOCKING PLATE 1
14 3129932801 SPRING ALTERNATOR 1
15 261815140102 STARTER MOTOR (24V) 1
16 252315103704 INTERMEDIATE FLANGE 1

43
00.18.01 OIL PUMP AND OIL FILTER GROUP 18

CHASSIS TYPE: ALL

44
00.18.01 OIL PUMP AND OIL FILTER GROUP 18

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252518100147 ASSY. OIL PUMP WITH STRAINER BS II 1
2 252518103703 HOUSING 1
3 252518107902 DRIVE SHAFT 1
4 252518105403 GEAR, DRIVE SHAFT 1
5 13650505055 WOODRUFF KEY 3X6.5 2
6 3121810308 DRIVE, GEAR 1
7 252518105404 DRIVEN GEAR, OIL PUMP 1
8 252518107901 SHAFT FOR DRIVE GEAR 1
9 3521811220 COVER, OIL PUMP 1
10 3521840329 VALVE HOUSING 1
11 3269930401 SPRING 1
12 3211810042 PLUNGER 1
13 3529970730 SCREW PLUG 1
14 11324196031 SCREW M 8X22 2
15 11064096011 BOLT M 8X35 1
16 11064096038 BOLT M 8X45 1
17 12520698025 SPG. WASHER B 8 4
18 252518150140 ASSY. STRAINER 1
19 3121860080 GASKET 1
20 12520698025 SPG. WASHER B 8 2
21 11324196023 SCREW M 8X20 2
22 11342408283 SCREW M 8X28 3
885418022525 GEAR KIT OIL PUMP CONSISTS OF : 1
4 GEAR, DRIVE SHAFT 1
7 DRIVEN GEAR, OIL PUMP 1
885418042525 OIL PRESSURE RELIEF VALVE KIT 1
CONSISTING OF :
11 SPRING, OIL PRESSURE RELIEF VALVE 1
12 PLUNGER 1
10 HOUSING 1
50 252518130137 ASSY.OIL FILTER COMPLETE(SPIN-ON) 1
51 252518130139 ASSY.OIL FILTER ELEMENT (SPIN-ON) 1
52 253418135301 GASKET (OIL FILTER TO CYL BLOCK) 1

45
00.18.02 OIL COOLER (PLATE TYPE) GROUP 18

CHASSIS TYPE: ALL

46
00.18.02 OIL COOLER (PLATE TYPE) GROUP 18

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252518170198 ASSY. OIL COOLER WITH ALUMINIUM 1 PLATE TYPE HEAT
COVER (PLATE TYPE) EXCHANGER
2 3521880780 GASKET OIL COOLER (OIL COOLER ON 1
CYL. BLOCK)
3 252518173808 COVER, OIL COOLER 1
6 265454509913 LOW OIL PRESSURE SWITCH 1

47
00.18.03 PISTON COOLING GROUP 18

CHASSIS TYPE: ALL

48
00.18.03 PISTON COOLING GROUP 18

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252518170160 ASSY PISTON COOLING NOZZLE 6
2 252518170150 ASSY RELIEF VALVE (FOR NOZZLE) 6
3 252518179201 SEALING WASHER 6
4 252518179202 SEALING WASHER 6

49
00.20.01 WATER PUMP GROUP 20

CHASSIS TYPE: ALL

50
00.20.01 WATER PUMP GROUP 20

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252520100126 ASSY. WATER PUMP 1
25 252520105301 GASKET 1
27 252520147011 WATER PUMP PULLEY-3 GROOVE(160 1
DIA)
28 252520140147 FAN / FAN DRIVE ASSY.(WITH VISCOUS 1 OPTIONAL
CLUTCH)
28 252520140147 VISCOUS CLUTCH WITH FAN 1 OPTIONAL
29 ASSY VISCOUS COUPLING 1 FOR 252520140116
30 ASSY.FAN(W/O VISCOUS COUPLING) 1 FOR 252520140116
32 252520156306 V BELT COGGED 1325 LONG 1
33 252520120183 ASSY. THERMOSTAT 1
34 252550005815 HOSE (RAD TO W.PUMP) 1
- 252550000263 ASSY CLAMP WITH SLEEVE-FOR HOSE 1
35 14280598217 HOSE CLIP TB 54 1
- 14280599264 HOSE CLIP TB 34 1
36 252520305808 HOSE(THERMOSTAT TO WATER PUMP) 1
37 254750104213 HOSE CLAMP (56 DIA) 5
38 252520120182 ASSY. UPPER COOLING WATER LINE 1
39 3522030680 GASKET (UPPER COOLING LINE) 2
42 263254209903 TEMP. TRANSDUCER 1
43 253450005801 RUBBER BELLOW (U.C. LINE TO 1
THERMOSTAT)
44 252550105890 HOSE (THERMOSTAT TO RADIATOR) 1
45 254750104213 HOSE CLAMP (56 DIA) 2
46 14280599302 HOSE CLAMP TB 36 1
48 281002209 WATER TEMP. SENSOR 1
50 252520143839 FAN SHROUD RING 1
52 252550504201 HOSE CLAMP (610 ID) 2
53 252520140112 ASSY.BRACKET TOP-RH (FAN RING MTG) 1
54 252520140113 ASSY BRACKET TOP-LH (FAN RING MTG) 1
55 252520140114 ASSY.BRACKET BOTTOM-RH (FAN RING 1
MTG)
56 252520140115 ASSY.BRACKET-BOTTOM-LH (FAN RING 1
MTG)

51
00.24.01 ENGINE SUSPENSION GROUP 24

CHASSIS TYPE: ALL

52
00.24.01 ENGINE SUSPENSION GROUP 24

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252522125105 ENGINE MOUNTING ARM, FRONT 2
2 252322123204 HEX COLLARESCREW(SUPPORT TO 2
ENGINE)
3 252322123205 HEX COLLARESCREW(SUPPORT TO 2
ENGINE)
5 3522420509 TORQUE SUPPORT 2
257624109201 WASHER 2
8 257324100103 ENGINE MTG PAD FRONT 2
11 257624200118 ASSY RUBBER SUPPORT REAR 1
15 207424200104 ASSY BRACKET ENG. MTG. REAR RH 1
16 207424200105 ASSY BRACKET ENG. MTG. REAR LH 1
17 288324200102 ASSY BRACKET ENG. MTG. REAR-LH 1
18 288324200101 ASSY BRACKET ENG. MTG REAR-RH 1
19 252522107108 LIFTING HOOK-FRONT 1
20 252522107109 LIFTING HOOK-REAR 1

53
00.25.01 CLUTCH (352DIA) COILTYPE GROUP 25

CHASSIS TYPE: ALL

54
00.25.01 CLUTCH (352DIA) COILTYPE GROUP 25

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 275225200106 DRIVEN DISC ASSY.(1.75MM SPLINE DIA) 1
3 275225400105 COVER ASSY.(1.75MM SPLINE DIA) 1
4 275425408001 HEX.SCREW(FOR CLUTCH MOUNTING) 8
5 275425409201 FLATWASHER 8
6 269125100101 SUB-ASSY.CLUTCH HOUSING 1
7 275425103401 BUSH 4
8 275425605101 CLUTCH RELEASE YOKE(RELEASE YOKE 1
ON CLUTCH HOUSING)
9 275425607901 CROSSSHAFT(KNURLED ON LH SIDE) 1
10 275425607902 CROSSSHAFT(KNURLED ON RH SIDE) 1
11 275425605901 KEY(CLUTCH RELEASE YOKE) 1
14 010422510004J COVER CLUTCH HOUSING UPPER 1
17 269125108201 COVER 1
REPAIR KITS(COILTYPE) 1
275425400119 RELEASE SLEEVE SERVICE KIT CONSIST 1
OF:
LOCK NUT SLEEVE 1
SLEEVE 1
SLEEVE BUSHING (IMP.) 1
ADJ. RING 1
275425400110 RELEASE LEVER SERVICE KIT CONSIST 1
OF :
RELEASE LEVER 3
RETRACTOR SPRING 3
PRESS PLATE PIN 3
NEEDLE BEARING (IMP.) 6
WASHER 6
RETAINER SPRING 3
275425400111 PRESSURE SPRING SERVICES KIT 1
CONSISTS OF:
PRESSURE SPRING 12
PRESSURE SPRING 9
275425400112 RELEASE BEARING CASTING SERVICES 1
KIT CONSISTS OF:
GREASE NIPPLE 1
RELEASE BEARING HOUSING SUB. ASSY. 1
BEARING HOUSING 1

55
00.25.01 CLUTCH (352DIA) COILTYPE GROUP 25

CHASSIS TYPE: ALL

56
00.25.01 CLUTCH (352DIA) COILTYPE GROUP 25

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
WELDING W/BRG.HSG.WEAR PAD 2
275425400114 PRESSURE PLATE AND NEEDLE ROLLER 1
SEVICE KIT CONSIST OF :
PRESSURE PLATE 1
NEEDLE BEARING (IMP.) 6
275425400115 EYE BOLT AND NEEDLE ROLLER 1
SERVICE KIT CONSISTS OF:
EYE BOLT 3
LOCK NUT 3
ADJUSTING NUT 3
NEEDLE BEARING (IMP.) 3
EYE BOLT PIN 3
275425400116 RELEASE SPIDER SERVICE KIT CONSIST 1
OF:
SPIDER 1
COTTER PIN 3
LOCK NUT SLEEVE 1
275425400120 HOLD DOWN BOLT KIT CONSIST OF: 1
HOLD DOWN BOLT 3
WASHER 3
275425200109 DISC FACING KIT CONSIST OF: 1
FACING CERAMIC 12
FACING RIVETS 12
275225400110 ASSY. RELEASE BEARING (1.75DIA) 1

57
26.26.01 GEAR BOX,HOUSING AND COVERS GROUP 26

CHASSIS TYPE: ALL

58
26.26.01 GEAR BOX,HOUSING AND COVERS GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
269126010189 ASSY GEAR BOX G 600 (RATIO 6.58) 1
COMPLETE
1 269126100118 ASSY. GEAR BOX HOUSING (FRONT & 1
REAR HALF )-OVER DRIVE
2 269126105303 GASKET (HOUSING FRONT & REAR) 1
3 269126106701 PIN (GEAR BOX HOUSING) 2
4 269126106301 OIL CATCHER 1
269126108202 COVER (OIL CATCHER) 1
6 269126253704 FRONT COVER (UPPER) 1
7 265135307701 OIL SEAL 1
8 269126208301 SHIM (0.5 THICK) AR FOR SELECTION
8 269126208302 SHIM (0.25 THICK) AR FOR SELECTION
8 269126208303 SHIM (0.125 THICK) AR FOR SELECTION
8 269126208304 SHIM (0.05 THICK) AR FOR SELECTION
9 269126255302 GASKET (FRONT COVER UPPER) 1
10 269126303703 FRONT COVER (LOWER) 1
11 269126255303 GASKET (FRONT COVER LOWER) 1
12 269126308305 SHIM 0.5 THICK (FRONT COVER LOWER) AR FOR SELECTION
12 269126308306 SHIM 0.25 THICK (FRONT COVER LOWER) AR FOR SELECTION
12 269126308307 SHIM0.125THICK(FRONTCOVERLOWER) AR FOR SELECTION
12 269126308308 SHIM 0.05 THICK (FRONT COVER LOWER) AR FOR SELECTION
15 269126203710 REAR COVER (UPPER) 1
16 250626207804 OIL SEAL 1
269126207807 DUST SEAL (REAR COVER) 1
269126208601 SPACER 1
17 269126203426 SPEEDO ADAPTER (REAR COVER UPPER) 1
18 269126207910 SPEEDO PINION (REAR COVER UPPER) 1
20 269126205302 GASKET (REAR COVER UPPER) 1
22 269126303702 REAR COVER (G.B.HSG LOWER 1
-INTEGRAL)
269126305301 GASKET FOR REAR COVER LOWER 1
(INTEGRAL)
25 269126358202 COVER (R. I. WINDOW) 1
26 269126355302 GASKET (R.I.COVER) 1
28 269126357101 LOCKING PLATE (R.I. SHAFT) 1

59
26.26.01 GEAR BOX,HOUSING AND COVERS GROUP 26

CHASSIS TYPE: ALL

60
26.26.01 GEAR BOX,HOUSING AND COVERS GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
269126159901 ADAPTER (BREATHER) 1
257433150102 BREATHER 1
32 270254509950 REVERSE LIGHT SWITCH 1
33 266335107207 MAGNETIC DRAIN PLUG 1
0009970006J PLUG OIL FILLING 1
35 269126108201 PLUG (SHIFTER SHAFT REAR) 8
41 269126258203 OIL DAM (FRONT COVER) 1
42 269126258205 OIL SLINGER (FRONT COVER) 1
43 269126208203 OIL SLINGER (REAR COVER) 1
270754209904 VEHICLE SPEED SENSOR-VDO 1

61
26.26.02 TOPCOVER GROUP 26

CHASSIS TYPE: ALL

62
26.26.02 TOPCOVER GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 251626713705 COVER TOP (UPPER) 1
2 269126707903 SELECTOR AND SHIFTER SHAFT 1
3 250726713105 NEEDLE CAGE 2
4 269126715101 SHIFTER FINGER 1
6 17061602518 OIL SEAL 25X35X7 1
7 250726717803 SCRAPER RING 1
8 250526717701 BELLOW 1
9 14270202501 HOSE CLIP 25 1
10 269126718702 COMPRESSION SPRING (INNER) 1
11 251626718707 COMPRESSION SPRING (OUTER) 1
12 251626718201 CUP 1
13 251626718601 SPACER 1
14 14550801206 CIRCLIP 12X1.3 1
15 251626713805 COVER (SIDE) 1
16 251626715302 GASKET (SIDE COVER) 1
17 251626716703 HEX. BOLT 1
18 251626718602 CRINKLED WASHER 1
19 251626716705 PRESSURE PIECE 1
20 251626718704 COMPRESSION SPRING 1
21 251626718603 CRINKLED WASHER 1
22 251626717201 SEALING PLUG 1
23 250526706009 SHIFTING LEVER 1
25 13120512409 DOWEL SLEEVE HEAVY 10X40 1
26 13120510406 DOWEL SLEEVE HEAVY 6X40 1

63
26.26.03 SHIFTER SHAFT AND FORK GROUP 26

CHASSIS TYPE: ALL

64
26.26.03 SHIFTER SHAFT AND FORK GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 269126517907 SHIFTER SHAFT (5TH / 6TH SPEED) 1
2 269126515123 SHIFTER DOG (5TH / 6TH SPEED) 1
3 269126515120 SWING FORK (5TH/O.D.) 1
4 269126516705 SPIRAL PIN 8X36 2
269126513402 BUSH (SWING FORK) 1
250726703103 NEEDLE BUSH 2
20 269126519901 BRASS PAD 2
269126516701 THREADED PIN (SWING FORK) 2
5 269126517910 SHIFTER SHAFT (3/4 SPEED) 1
6 269126515116 SHIFTER DOG (3RD/4TH SPEED) 1
7 269126515125 SHIFTER FORK (1/2, 3/4 SPEED) 1
4 269126516705 SPIRAL PIN 8X36 2
20 269126519901 BRASS PAD 2
11 269126517908 SHIFTER SHAFT (1ST /2ND SPEED) 1
12 269126515115 SHIFTER DOG (1ST / 2ND SPEED) 1
7 269126515125 SHIFTER FORK (1/2, 3/4 SPEED) 1
4 269126516705 SPIRAL PIN 8X36 2
20 269126519901 BRASS PAD 2
13 269126517909 SHIFTER SHAFT (REVERSE) 1
14 269126515118 SHIFTER DOG (REVERSE) 1
15 269126515113 SHIFTER FORK (REVERSE) 1
4 269126516705 SPIRAL PIN 8X36 2
17 269126510120 DETENT ASSY. 4
18 269126518703 COMPRESSION SPRING (DETENT) 4
19 269126107202 SEALING PLUG (DETENT) 6

65
26.26.04 DRIVE SHAFT GROUP 26

CHASSIS TYPE: ALL

66
26.26.04 DRIVE SHAFT GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 269126250135 ASSY DRIVE SHAFT(6.58 RATIO THRUST 1
BRG)
3 269126203103 TAPER ROLLER BEARING (CLUTCH SIDE) 1
269126253105 CYLINDRICAL ROLLER THRUST BEARING 1

67
26.26.05 MAIN SHAFT AND GEARS GROUP 26

CHASSIS TYPE: ALL

68
26.26.05 MAIN SHAFT AND GEARS GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 269126207909 MAIN SHAFT(THRUST BRG.AGGMT) 1
2 269126200133 ASSY.HELICAL GEAR 2ND SPEED 1
3 269126203120 NEEDLE CAGE DOUBLE ROW 1
4 269126204641 ENGAGING GEAR(1ST/2ND) LOOSE 1
SYN.RING.
5 269126204623 SYNCHROCONE (FORGED) (1/2/3/4 2
STEEL)
6 250726208705 COMPRESSION SPRING 3
7 250726206702 RETENTION PIN 3
8 269126204618 SHIFTER SLEEVE (1ST /2ND AND 3RD / 1
4TH)
9 269126204313 CIRCLIP (2.3 THICK) 1ST SPEED 1 FOR SELECTION
9 269126204314 CIRCLIP (2.4 THICK) 1ST SPEED 1 FOR SELECTION
9 269126204315 CIRCLIP (2.5 THICK) 1ST SPEED 1 FOR SELECTION
9 269126204316 CIRCLIP (2.6 THICK) 1ST SPEED 1 FOR SELECTION
9 269126204317 CIRCLIP (2.7 THICK) 1ST SPEED 1 FOR SELECTION
9 269126204321 CIRCLIP (2.8 THICK) 1ST SPEED 1 FOR SELECTION
12 269126200135 ASSY.1ST GEAR (MAIN SHAFT) 1
13 269126203111 NEEDLE CAGE 1
15 269126204616 ENGAGING GEAR (REVERSE) 1
16 269126204301 CRICLIP (1.8 THICK) 1 FOR SELECTION
16 269126204302 CIRCLIP (1.9 THICK) 1 FOR SELECTION
16 269126204303 CIRCLIP (2.0 THICK) 1 FOR SELECTION
16 269126204304 CIRCLIP (2.1 THICK) 1 FOR SELECTION
16 269126204305 CIRCLIP (2.2 THICK) 1 FOR SELECTION
16 269126204310 CIRCLIP (2.3 THICK) 1 FOR SELECTION
16 269126204311 CIRCLIP (2.4 THICK) 1 FOR SELECTION
17 269126203106 NEEDLE CAGE (REVERSE / 4TH GEAR) 1
18 269126205413 REVERSE GEAR (MAIN SHAFT) 1
19 269126208612 SPACER (MAIN SHAFT) (11.4 THICK) 1 FOR SELECTION
19 269126208613 SPACER (MAIN SHAFT) (11.3 THICK) 1 FOR SELECTION
19 269126208614 SPACER (MAIN SHAFT) (11.2 THICK) 1 FOR SELECTION
19 269126208615 SPACER (MAIN SHAFT) (11.1 THICK) 1 FOR SELECTION
19 269126208616 SPACER (MAIN SHAFT) (11.0 THICK) 1 FOR SELECTION
19 269126208617 SPACER (MAIN SHAFT) (10.9 THICK) 1 FOR SELECTION
19 269126208618 SPACER (MAIN SHAFT) (10.8 THICK) 1 FOR SELECTION
19 269126208619 SPACER (MAIN SHAFT) (10.7 THICK) 1 FOR SELECTION
19 269126208620 SPACER (MAIN SHAFT) (10.5 THICK) 1 FOR SELECTION
19 269126208624 SPACER (MAIN SHAFT) (11.6 THICK) 1 FOR SELECTION
19 269126208625 SPACER (MAIN SHAFT) (11.5 THICK) 1 FOR SELECTION

69
26.26.05 MAIN SHAFT AND GEARS GROUP 26

CHASSIS TYPE: ALL

70
26.26.05 MAIN SHAFT AND GEARS GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
19 269126208626 SPACER (MAIN SHAFT) (10.5 THICK) 1 FOR SELECTION
19 269126208627 SPACER (MAIN SHAFT) (10.4 THICK) 1 FOR SELECTION
20 269126203103 TAPER ROLLER BEARING 1
23 268826205407 SPEEDO GEAR (MAIN SHAFT) 1
24 269126208601 SPACER 1
25 269126207802 OIL SEAL (COVER UPPER) 1
29 269126200172 COUPLING FLANGE ASSY. (130 DIA) 1
30 268826206501 LOCK NUT (COUPLING FLANGE) 1
33 269126200136 ASSY.3RD GEAR (MAIN SHAFT) 1
34 269126200142 NEEDLE CAGE ASSY. (1ST / 2ND / 3RD 1
GEAR)
35 269126204642 ENGAGING GEAR(3RD/4TH) LOOSE 1
SYN.RING.
8 269126204618 SHIFTER SLEEVE (1ST / 2ND & 3RD / 4TH) 1
7 250726206702 RETENTION PIN 3
6 250726208705 COMPRESSION SPRING 3
5 269126204623 SYNCHROCONE (FORGED) (1/2/3/4) 2
STEEL
16 269126204301 CIRCLIP (1.8 THICK) 3RD SPEED 1 FOR SELECTION
16 269126204302 CIRCLIP (1.9 THICK) 3RD SPEED 1 FOR SELECTION
16 269126204303 CIRCLIP (2.0 THICK) 3RD SPEED 1 FOR SELECTION
16 269126204304 CIRCLIP (2.1 THICK) 3RD SPEED 1 FOR SELECTION
16 269126204305 CIRCLIP (2.2 THICK) 3RD SPEED 1 FOR SELECTION
16 269126204310 CIRCLIP (2.3 THICK) 3RD SPEED 1 FOR SELECTION
16 269126204311 CIRCLIP (2.4 THICK) 3RD SPEED 1 FOR SELECTION
17 269126203106 NEEDLE CAGE (REV. GEAR / 4TH) 1
41 269126200147 ASSY.4TH GEAR (MAIN SHAFT-6SP-O/D) 1
269126204617 SYNCHRO RING 1
42 269126208628 SPACER (M/SHAFT) OVER DRIVE. 1
43 269126204306 CIRCLIP (2.4 THICK) 1 FOR SELECTION
43 269126204307 CIRCLIP (2.5 THICK) 1 FOR SELECTION
43 269126204308 CIRCLIP (2.6 THICK) 1 FOR SELECTION
43 269126204309 CIRCLIP (2.7 THICK) 1 FOR SELECTION
43 269126204312 CIRCLIP (2.8 THICK) 1 FOR SELECTION
43 269126204322 CIRCLIP (2.9 THICK) 1 FOR SELECTION
46 269126200146 ASSY OVER DRIVE GEAR (MAIN SHAFT) 1
269126204637 SYNCHRO RING (5TH SPEED) 1
47 269126200143 ASSY. NEEDLE CAGE (5TH GEAR) 1

71
26.26.05 MAIN SHAFT AND GEARS GROUP 26

CHASSIS TYPE: ALL

72
26.26.05 MAIN SHAFT AND GEARS GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
48 269126204635 SYNCHRO CONE FORGED (5TH / 6TH 2
SPEED)
49 269126204640 ENGAGING GEAR (5TH / DRIVE 1
SHAFT)-THRUST BEARING
ARRANGEMENT
51 268826209901 CARRIER (5TH/6TH SPEED) 3
52 3219930701 COMPRESSION SPRING (5TH/6TH SPEED) 3
53 268826206702 RETENTION PIN (5TH/6TH SPEED) 3
55 268826204608 SHIFTER SLEEVE (5TH / 6TH SPEED) 1
56 251526204312 CIRCLIP 2.50 THICK (5TH SPEED) 1 FOR SELECTION
56 251526204313 CIRCLIP 2.54 THICK (5TH SPEED) 1 FOR SELECTION
56 251526204314 CIRCLIP 2.58 THICK (5TH SPEED) 1 FOR SELECTION
56 251526204315 CIRCLIP 2.62 THICK (5TH SPEED) 1 FOR SELECTION
56 251526204316 CIRCLIP 2.66 THICK (5TH SPEED) 1 FOR SELECTION
56 251526204333 CIRCLIP 2.70 THICK (5TH SPEED) 1 FOR SELECTION
56 251526204334 CIRCLIP 2.80 THICK (5TH SPEED) 1 FOR SELECTION
56 251526204335 CIRCLIP 2.75 THICK (5TH SPEED) 1 FOR SELECTION
58 269126253105 CYLINDRICAL ROLLER THRUST BEARING 1

73
26.26.06 COUNTER SHAFT,GEARS AND REVERSE IDLER GROUP 26

CHASSIS TYPE: ALL

74
26.26.06 COUNTER SHAFT,GEARS AND REVERSE IDLER GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 269126307904 COUNTER SHAFT (6 SPEED) 1
3 269126305424 3RD SPEED GEAR (COUNTER SHAFT) 1
4 269126305428 4TH SPEED GEAR (OD-COUNTER SHAFT) 1
269126305414 OVER DRIVE GEAR (C/SHAFT) 1
269126305413 GEAR CONSTANT MESH 1
5 269126303104 TAPER ROLLER BEARING 2
6 269126355403 REVERSE IDLER GEAR 1
7 269126357902 REVERSE IDLER SHAFT 1
8 269126358601 SPACER (REV.) 1
9 251626356102 THRUST WASHER (REVERSE IDLER 1
GEAR)
10 269126353104 ROLLER RING (REV. IDLER GEAR) 2

75
26.26.07 GEAR SHIFTING LINKAGE GROUP 26

CHASSIS TYPE: ALL

76
26.26.07 GEAR SHIFTING LINKAGE GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 257326800128 ASSY BRACKET 1 OPTIONAL
1 257326803704 BRACKET GEAR SHIFT LEVER 1 OPTIONAL
263026805101 SELECTOR & SHIFTER YOKE (STAKING) 1
7 257326805101 SELECTOR & SHIFTER YOKE (FULL 1
REMOTE)
8 265146603401 NEEDLE BUSH 2
9 263026806703 PIN (ASSY SEL.SHIFTER YOKE) 1
10 263026808601 SPACER 2
11 265146607702 SEALING RING 2
12 250726700152 SUB. ASSY. BALL AND SOCKET JOINT BIG 1
14 275126800134 ASSY GEAR SHIFT LEVER KNOB 1
15 276326800113 ASSY SPACER 1
280826800109 ASSY GEAR SHIFT LEVER WITH 1
SELECTOR & SHIFTER YOKE
16 280826809901 GEAR SHIFT LEVER 1
17 275126807702 REXENE BELLOW 1
18 275126800152 ASSY BASE PLATE 1
19 280826800107 ASSY TURNING TUBE(W/O BALL JOINT) 1
20 250726700152 SUB. ASSY. BALL AND SOCKET JOINT BIG 1
22 264126807925 LINK ROD 1
23 264126800225 ASSY. BALL JOINT, LH THREADS 1
24 264126800224 ASSY. BALL JOINT, RH THREADS 1
40 250526706009 SHIFTING LEVER 1

77
29.29.01 HYDRAULIC CLUTCH GROUP 29

CHASSIS TYPE: ALL

78
29.29.01 HYDRAULIC CLUTCH GROUP 29

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 288329100104 ASSY. CONTROL MOUNTING BRACKET 1
WITH TUBE
288329100105 ASSY. CONTROL MOUNTING BRACKET 1
W/O TUBE
7 288329506901 TUBE 1
2 288329100107 ASSY. CLUTCH PEDAL LEVER COMPLETE 1
14550604010 EXTERNAL CIRCLIP 40X1.75 1
3 278229308701 RETURE SPRING (CLUTCH CONTROL) 1
4 278229506701 PIN 1
5 278229100117 ASSY. PEDAL PLATE, CLUTCH 1
6 3202925082 RUBBER COVER, CLUTCH AND BRAKE 1
PEDAL
8 275129506301 BUSH 1
9 257329209904 PIN 1
3222930077 WASHER BRAKE PEDAL 1
288329300101 ASSY. BRACKET (FOR CLUTCH SENSOR 1
FITMENT )
10 278229100110 CLUTCH MASTER CYLINDER (19.05 DIA X 1
50 MM STROKE)
12 280829350101 ASSY BRACKET CLUTCH BOOSTER MTG. 1
280829350102 ASSY.BRACKET (SUPPORT CLUTCH 1
BOOSTER)
13 287629100101 ASSY.CLUTCH BOOSTER DIA.70 1
275429106007 CLUTCH RELEASE LEVER 1
8 275129506301 BUSH 1
9 257329209904 PIN 1
16 283929100105 ASSY. REFILLING CONTAINER COMPLETE 1
18 278229150104 ASSY. CLUTCH CONNECTING LINE 1
(CONTAINER TO CMC)
22 280829100102 ASSY. CLUTCH CONNECTING LINE (CMC 1
TO CSC)
REPAIR KIT
269929100177 MAJOR REPAIR KIT, CLUTCH MASTER 1
CYLINDER (BIL)CONSISTING OF:
NUT 1
NUT 1
PUSH ROD 1

79
29.29.01 HYDRAULIC CLUTCH GROUP 29

CHASSIS TYPE: ALL

80
29.29.01 HYDRAULIC CLUTCH GROUP 29

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
SPHERICAL WASHER 1
PLUNGER ASSY 1
CLEVIS 1
MINOR KIT 1
265129100148 MINOR REPAIR KIT, CLUTCH MASTER 1
CYLINDER (BIL)CONSISTING OF:
VALVE SEAL 1
SPRING WASHER 1
SPRING 1
GLAND SEAL 1
CIRCLIP 1
RUBBER BELLOW 1
CRIMPING SLEEVE 1
265429100157 MAJOR REPAIR KIT, CLUTCH SLAVE 1
CYLINDER (BIL)CONSISTING OF:
CIRCLIP 1
CLIP 1
PISTON 1
SEAL 1
PISTON SEAL 1
RUBBER BELLOW 1
O'-RING 1
GREASE TUBE 1
265429100156 MINOR REPAIR KIT, CLUTCH SLAVE 1
CYLINDER (BIL)CONSISTING OF:
CIRCLIP 1
CLIP 1
SEAL 1
PISTON SEAL 1
RUBBER BELLOW 1
'O'-RING 1
GREASE TUBE 1
280929100114 MINOR REPAIR KIT CLUTCH BOOSTER 1
70DIA
280929100113 MAJOR REPAIR KIT CLU.BOOSTER 70DIA 1

81
30.30.01 ACCELETRATOR CONTROL GROUP 30

CHASSIS TYPE: ALL

82
30.30.01 ACCELETRATOR CONTROL GROUP 30

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
284930100101 ASSY BRACKET (ELECTRONIC 1
ACCL.PEDAL MTG)
2 269930100138 ASSY.ACCELERATOR PEDAL COMPLETE 1
0281002687 ACCELERATOR PEDAL MODULE SENSOR 1

83
31.31.01A FRAME GROUP 31

CHASSIS TYPE: 458010

84
31.31.01A FRAME GROUP 31

CHASSIS TYPE: 458010

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 288231000101 ASSY FRAME COMPLETE 1
2 502831100101 ASSY. BUMPER CROSS MEMBER 1
3 3043100207 ASSY CHAIN WITH RING & LOCKING 1
HOOK
4 0423150006J COUPLING PIN 1
5 261831208201 GUSSET RH 1
5 261831208202 GUSSET LH 1
7 288331200102 ASSY. SUPPORT (ENG. CROSS MEMBER 1
FRONT RH)
7 288331200103 ASSY. SUPPORT (ENG. CROSS MEMBER 1
FRONT LH)
10 263231200124 ASSY. RADIATOR MTG. BRACKET RH 1
10 263231200125 ASSY. RADIATOR MTG. BRACKET LH 1
16 280631200102 ASSY. ENGINE CROSS MEMBER FRONT 1
275131208202 PACKING SHEET AR
3219901901 HEX. SCREW 24
18 0423220401J FRONT SPRING BRACKET FRONT & REAR 4
22 208031200101 ASSY.ENGINE CROSS MEMBER- REAR 1
23 277031207131 SUPPORT ENGINE CROSS MEMBER 2
(REAR)
288331208201 PACKING SHEET - 3.15 THK AR
288331208202 PACKING SHEET - 1.6 THK AR
288331200101 ASSY SPACER (ENGINE CROSS MEMBER 2
REAR)
263231207141 REINFORCEMENT - BOTTOM RH 1
263231207140 REINFORCEMENT - BOTTOM LH 1
28 263231200126 ASSY C.B. CROSS MEMBER 1
29 263231200105 ASSY. CROSS MEMBER. 1
30 257331207101 SUPPORT BOTTOM 2
32 0423121652J SUPPORT TOP 2
0423120076J WASHER 4
34 257331208212 CROSS MEMBER REAR SPRING 2
35 3523250101 REAR SPRING BRACKET REAR 4
36 257531207122 SUPPORT CROSS MEMBER 4
257131207106 REINFORCEMENT 4
38 3213250041 REINFORCEMENT SLIDE SUPPORT 4
39 257332403301 SLIDE SUPPORT 4

85
31.31.01A FRAME GROUP 31

CHASSIS TYPE: 458010

86
31.31.01A FRAME GROUP 31

CHASSIS TYPE: 458010

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
40 275431207134 END CROSS MEMBER (195 DEEP TAIL 1
END)
41 263231700130 ASSY.REAR UNDERRUN PROTECTIVE 1
DEVICE COMPLETE
42 278231700114 ASSY. BRACKET RH 1
42 278231700115 ASSY. BRACKET LH 1
44 278231700111 ASSY. TUBE (RUPD) 1
263231700102 ASSY. SUPPORT LH 1
263231700103 ASSY. SUPPORT RH 1
50 278231708602 WASHER (13 ID X 25 OD) 1
51 278231708603 WASHER (17 ID X 36 OD) 1
52 263231708801 ASSY STUD 4
53 263231706901 SPACER TUBE 4

87
31.31.01B FRAME GROUP 31

CHASSIS TYPE: 458111

88
31.31.01B FRAME GROUP 31

CHASSIS TYPE: 458111

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 288231000104 ASSY.FRAME COMPLETE 1
2 502831100101 ASSY. BUMPER CROSS MEMBER 1
3 3043100207 ASSY CHAIN WITH RING & LOCKING 1
HOOK
4 0423150006J COUPLING PIN 1
5 261831208201 GUSSET RH 1
5 261831208202 GUSSET LH 1
7 288331200102 ASSY. SUPPORT (ENG. CROSS MEMBER 1
FRONT RH)
7 288331200103 ASSY. SUPPORT (ENG. CROSS MEMBER 1
FRONT LH)
10 263231200124 ASSY. RADIATOR MTG. BRACKET RH 1
10 263231200125 ASSY. RADIATOR MTG. BRACKET LH 1
16 280631200102 ASSY. ENGINE CROSS MEMBER FRONT 1
275131208203 PACKING SHEET AR
275131208202 PACKING SHEET AR
3219901901 HEX. SCREW 20
18 0423220401J FRONT SPRING BRACKET FRONT & REAR 4
22 208031200101 ASSY.ENGINE CROSS MEMBER- REAR 1
23 277031207131 SUPPORT ENGINE CROSS MEMBER 2
(REAR)
288331208201 PACKING SHEET - 3.15 THK AR
288331208202 PACKING SHEET - 1.6 THK AR
288331200101 ASSY SPACER (ENGINE CROSS MEMBER 2
REAR)
263231207141 REINFORCEMENT - BOTTOM RH 1
263231207140 REINFORCEMENT - BOTTOM LH 1
25 257331207150 REINFORCEMENT FRONT RH (BOTTOM) 1
25 257331207151 REINFORCEMENT FRONT LH BOTTOM 1
26 257331207138 REINFORCEMENT REAR RH (BOTTOM) 1
26 257331207139 REINFORCEMENT REAR LH (BOTTOM) 1
257331207145 REINFORCEMENT TOP LH 1
257331207144 REINFORCEMENT R H(TOP) 1
28 263231200126 ASSY C.B. CROSS MEMBER 1

89
31.31.01B FRAME GROUP 31

CHASSIS TYPE: 458111

90
31.31.01B FRAME GROUP 31

CHASSIS TYPE: 458111

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
29 276331200104 ASSY. CROSS MEMBER. 1
277031207120 REINFORCEMENT RH 1
277031207121 REINFORCEMENT LH 1
30 257331207101 SUPPORT BOTTOM 2
32 0423121652J SUPPORT TOP 2
0423120076J WASHER 4
34 257331208212 CROSS MEMBER REAR SPRING 2
35 3523250101 REAR SPRING BRACKET REAR 4
257131207106 REINFORCEMENT 4
263231207130 REINFORCEMENT (REAR C/M) 8
38 3213250041 REINFORCEMENT SLIDE SUPPORT 4
39 257332403301 SLIDE SUPPORT 4
40 275431207134 END CROSS MEMBER (195 DEEP TAIL 1
END)
41 263231700130 ASSY.REAR UNDERRUN PROTECTIVE 1
DEVICE COMPLETE
42 278231700114 ASSY. BRACKET RH 1
42 278231700115 ASSY. BRACKET LH 1
44 278231700111 ASSY. TUBE (RUPD) 1
263231700102 ASSY. SUPPORT LH 1
263231700103 ASSY. SUPPORT RH 1
50 278231708602 WASHER (13 ID X 25 OD) 1
51 278231708603 WASHER (17 ID X 36 OD) 1
52 263231708801 ASSY STUD 4
53 263231706901 SPACER TUBE 4

91
32.32.01 FRONT SPRING AND SUSPENSION GROUP 32

CHASSIS TYPE: ALL

92
32.32.01 FRONT SPRING AND SUSPENSION GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 263232100130 ASSY. FRONT SPRING 2
2 263232100131 ASSY. FIRST LEAF WITH BUSH 2
3 263232103401 BUSH 4
4 263232107148 SECOND LEAF 2
5 263232107149 THIRD LEAF 2
6 263232107150 FOURTH LEAF 2
7 263232107160 FIFTH LEAF 2
8 263232107161 SIXTH LEAF 2
9 263232107153 SEVENTH LEAF 2
10 263232107154 EIGHTH LEAF 2
11 263232107155 NINETH LEAF 2
12 263232107156 TENTH LEAF 2
13 263232107157 ELEVENTH LEAF 2
- - SPRING CLIP 2 NOT SERVICED
17 - SPRING CLIP 2 NOT SERVICED
18 - SPRING CLIP 4 NOT SERVICED
23 284132103201 CENTRE BOLT 2
25 3523200063 ASSY. SPRING SHACKLE 2
26 3523220050 BUSH 2
27 3523220530 SPRING PIN 4
27 257332106701 SPRING PIN 2
28 257332100107 ASSY. SEALING RING 12
29 0429900037J COTTER PIN 6
33 257632207701 RUBBER BUFFER 2
34 3423220084 CASTER PLATE LH 2
35 257632203701 GUIDE PLATE FRONT 2
36 263232204203 U CLAMP 4
- 283932208601 SPACER 8
- 263232100127 ASSY. BRACKET-RH (FRT. AXLE 1
STOPPER)
- 263232100128 ASSY. BRACKET-LH (FRT. AXLE 1
STOPPER)

93
32.32.02 FRONT SHOCK ABSORBER GROUP 32

CHASSIS TYPE: ALL

94
32.32.02 FRONT SHOCK ABSORBER GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 261832300101 ASSY SHOCK ABSORBER FRONT (WITH 2
EXTENDED LENGTH)
2 288232300101 ASSY. BRACKET (FRONT SHOCK 2
ABSORBER)
3123231576 WASHER(SHOCK ABSORBER 4
FITTING-UPPER BRACKET)
4 0423230063J SHOCK ABSORBER MTG. BRACKET 2
LOWER
6 257632308201 LOCKING SHEET 2
7 257432308602 BUSH (FRONT SHOCK ABSORBER) 2

95
32.32.03 REAR SPRING AND SUSPENSION GROUP 32

CHASSIS TYPE: ALL

96
32.32.03 REAR SPRING AND SUSPENSION GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 263232400114 ASSY. REAR SPRING WITH AUXILIARY 2
SPRING
2 263232400115 ASSY. FIRST LEAF WITH BUSH 2
3 263232403401 BUSH 4
4 263232407156 SECOND LEAF (MAIN PACK) 2
5 263232407157 THIRD LEAF (MAIN PACK) 2
6 263232407158 FOURTH LEAF (MAIN PACK) 2
7 263232407159 FIFTH LEAF (MAIN PACK) 2
8 263232407160 SIXTH LEAF (MAIN PACK) 2
9 263232407161 SEVENTH LEAF (MAIN PACK) 2
10 263232407162 EIGTH LEAF (MAIN PACK) 2
11 263232407163 NINETH LEAF (MAIN PACK) 2
12 263232407164 TENTH LEAF (MAIN PACK) 2
13 263232407165 ELEVENTH LEAF (MAIN PACK) 2
14 263232407166 TWELTH LEAF (MAIN PACK) 2
263232407167 THIRTEENTH LEAF (MAIN PACK) 2
22 0423200023J ASSY. SUPPORT 2
15 263232407168 FIRST LEAF (AUXILIARY PACK) 2
16 263232407169 SECOND LEAF (AUXILIARY PACK) 2
17 263232407170 THIRD LEAF (AUXILIARY PACK) 2
27 263232403203 CENTRE BOLT 2
23 SPRING CLIP (MAIN SPRING) 4 NOT SERVICED.
SPRING CLIP (MAIN SPRING) 4 NOT SERVICED.
SPRING CLIP (MAIN SPRING) 4 NOT SERVICED.
25 SPRING CLIP (AUX. SPRING) 4 NOT SERVICED.
29 SPACER 4 NOT SERVICED.
32 3523200163 ASSY. SPRING SHACKLE REAR 2
33 277032403401 BUSH 2
34 3523250530 SPRING PIN 6
35 257332400119 ASSY. SEALING RING 12
40 278232503702 GUIDE PLATE REAR (CASTING) 2
41 263232404217 'U' CLAMP 4

97
33.33.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

98
33.33.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 283933000101 ASSY FRONT AXLE COMPLETE WITH 1
S-CAM BRAKES
2 257533105107 FRONT AXLE BEAM STD 1
3 257533200125 ASSY STUB AXLE STD 2
4 257533203401 BUSH (FOR KING PIN) 4
5 257633206709 KING PIN STD 2
7 257533209203 THRUST WASHER UPPER STD 1
7 257533209207 THRUST WASHER LOWER STD 1
8 257633203109 TAPERED ROLLER THRUST BEARING STD 1
257633207201 PLUG (STUB AXLE-TOP) 2
11 257533206301 DUST CAP (STUB AXLE) 2
12 257633208601 SPACER 2
257633209212 THRUST WASHER 0.5 MM AR F1
257633209213 THRUST WASHER 0.8 MM AR F1
257633209214 THRUST WASHER 0.9 MM AR F1
257633209215 THRUST WASHER 1.0 MM AR F1
257633209216 THRUST WASHER 1.1 MM AR F1
257633209217 THRUST WASHER 1.2 MM AR F1
257633209218 THRUST WASHER 1.3 MM AR F1
257633209219 THRUST WASHER 1.4 MM AR F1
257633209220 THRUST WASHER 1.5 MM AR F1
257633209221 THRUST WASHER 1.6 MM AR F1
257633209222 THRUST WASHER 1.7 MM AR F1
14 257633206707 COTTER PIN 2
18 257633208202 SEALING CAP (STUB AXLE) 4
19 257633207702 GASKET RING 4
20 14580605002 INTERNAL CIRCLIP 50X2 2
23 257633805104 STEERING ARM LH 1
23 257633805106 STEERING ARM RH 1
24 257633805107 STEERING ARM TOP 1
26 275433800101 ASSY. TIE ROD 1
27 0003382629 ASSY. BALL JOINT LH 1
27 0003383429 ASSY. BALL JOINT RH 1
30 263133400101 ASSY.WHEEL HUB,FRONT WITH HUB 2 F1
BOLT AND BEARINGS
30 263133400108 ASSY.WHEEL HUB,FRONT WITH HUB 2 F1
BOLT AND W/O BEARINGS
30 263133405501 WHEEL HUB (FRONT) W/O BOLTS AND 2 F1
BEARING
31 257633403103 TAPER ROLLER BEARING, OUTER 2

99
33.33.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

100
33.33.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
32 257633403101 TAPER ROLLER BEARING, INNER 2
33 257633408601 SPACER 2
34 257633407801 SEALING RING 2
35 263140106701 HUB BOLT (M22) 16
36 257333408602 SPACER TUBE 2
257433408304 SHIM 1.0 THK AR
257433408305 SHIM 0.5 THK AR
257433408306 SHIM 0.3 THK AR
257433408307 SHIM 0.1 THK AR
38 263142103701 BRAKE DRUM SPIGOTTED 2
39 257533409201 THRUST WASHER 2
42 257333403703 FRONT HUB COVER 2
0003300003J TIE ROD REPAIR KIT CONSISTING OF 1
UPPER BALL CUP 2
LOWER BALL CUP 2
PRESSURE SPRING 2
LOCKING RING 2
SPHERICAL PIN 2
CASTLE NUT 2
SEAL CAP 2
THRUST WASHER (BRASS) 2
THRUST WASHER (STEEL) 2
KING PIN REPAIR KITS
885433161612 KING PIN REPAIR KIT WITH MINOR KIT & 1
BUSH STD(38.25MM)
CONSISTING OF :
KING PIN STD 2
KING PIN BUSH 4
885433011612 KING PIN REPAIR KIT WITH MINOR KIT & 1
BUSH O/S I (38.35MM)
CONSISTING OF :
KING PIN O/S I 2
KING PIN BUSH 4
MINOR KIT 1
885433021612 KING PIN REPAIR KIT WITH MINOR KIT & 1
BUSH O/S II (38.45MM)
CONSISTING OF :
KING PIN O/S II 2
KING PIN BUSH 4
MINOR KIT 1
885433031612 KING PIN REPAIR KIT WITH MINOR KIT & 1
BUSH O/S III (38.55MM)

101
33.33.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

102
33.33.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
CONSISTING OF :
KING PIN O/S III 2
KING PIN BUSH 4
MINOR KIT 1
885433041612 KING PIN REPAIR KIT WITH MINOR KIT & 1
W/OBUSH STD (38.25MM)
CONSISTING OF :
KING PIN STD 1
MINOR KIT 1
885433051612 KING PIN REPAIR KIT WITH MINOR KIT & 1
W/OBUSH O/S I (38.35MM)
CONSISTING OF :
KING PIN O/S I 1
MINOR KIT 1
885433061612 KING PIN REPAIR KIT WITH MINOR KIT & 1
W/OBUSH O/S II (38.45MM)
CONSISTING OF :
KING PIN O/S II 1
MINOR KIT 1
885433071612 KING PIN REPAIR KIT WITH MINOR KIT & 1
W/OBUSH O/S III (38.55MM)
CONSISTING OF :
KING PIN O/S III 1
MINOR KIT 1
885433081612 MINOR KIT CONSISTING OF : 1
COTTER BOLT 2
‘O’ RING 4
CIRCLIP B-50 4
SEALING CAP 4
HEX NUT M 8 2
SPRING WASHER 2
GREASE NIPPLE 4

103
35.35.01 REAR AXLE (RA 109 RR) GROUP 35

CHASSIS TYPE: ALL

104
35.35.01 REAR AXLE (RA 109 RR) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 273235000245 ASSY. REAR AXLE RA 109 RR (41/7) 1
COMPLETE
2 273235100160 ASSY. REAR AXLE BEAM WITH PR. RINGS 1
& STUDS
273639105105 SPRING SADDLE (BOTTOM) (1055) 2
266835105107 SPRING SADDLE TOP (AS PRESSED) 2
273639105101 BRACKET (CAST `Z` BRKT.BRKS) 2
5 11632609401 STUD BM 12X40 9
5 11632609649 STUD BM 12X80 4
6 273235110107 ASSY. CARRIER HOUSING 1
7 13050909209 CYLINDRICAL PIN 10 H 8X20 4
8 273235113201 BOLT (PLUMMER BLOCK COVER) 4
9 273235300183 DIFFERENTIAL HOUSING HEX. BOLT 1
SERRATED (CROWN WHEEL)
273235308002 HEX. SCREW (DIFF. CASE TO COVER) 16
11 273235308003 HEX. BOLT SERRATED (CROWN WHEEL) 18
12 273235305442 GEAR, REAR AXLE SHAFT 2
13 273235309210 THRUST WASHER (GEAR) 1.95 MM THICK 2 FOR SELECTION
13 273235309211 THRUST WASHER (GEAR) 2.00 MM THICK 2 FOR SELECTION
13 273235309212 THRUST WASHER (GEAR) 2.05 MM THICK 2 FOR SELECTION
13 273235309213 THRUST WASHER (GEAR) 2.10 MM THICK 2 FOR SELECTION
13 273235309214 THRUST WASHER (GEAR) 2.15 MM THICK 2 FOR SELECTION
13 273235309215 THRUST WASHER (GEAR) 2.20 MM THICK 2 FOR SELECTION
13 273235309216 THRUST WASHER (GEAR) 2.25 MM THICK 2 FOR SELECTION
14 273235305113 SPIDER (DIFFERENTIAL) (LOCKABLE) 1
15 273235305443 BEVEL PINION 4
16 273235309217 SPHERICAL WASHER (LOCKABLE) 4
17 266935303101 TAPER ROLLER BEARING (DIFF.) 2
24 273235300131 CROWN WHEEL AND PINION (41/7) 1 OPTIONAL
24 273235300131 CROWN WHEEL AND PINION (41/7) 1 OPTIONAL
OERLIKON

105
35.35.01 REAR AXLE (RA 109 RR) GROUP 35

CHASSIS TYPE: ALL

106
35.35.01 REAR AXLE (RA 109 RR) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
23 273235305420 PINION (41/7) 1 FOR C/WHEEL
273235300131
23 273235305406 PINION (41/7) 1 FOR C/WHEEL
273235300106
25 257635308601 SPACER (BETWEEN PINION BRG.) 1
26 273235308601 SPACER (BETWEEN PINION BRG. & 1
FLANGE)
27 257635306503 THREADED RING 1
28 257335307705 OIL SEAL DOUBLE LIP 1
29 273235300187 ASSY.COUPLING FLANGE (130 DIA) 1 FOR SELECTION
29 273235305003 COUPLING FLANGE (130 DIA)--W/O DUST 1 FOR SELECTION
COVER
30 273235308201 DUST COVER 1
273235307701 DUST SEAL 1
31 0423530172J HEX. NUT 1
32 257635308604 SPACER RING 7.74 MM THICK 1 FOR SELECTION
32 257635308605 SPACER RING 7.72 MM THICK 1 FOR SELECTION
32 257635308606 SPACER RING 7.70 MM THICK 1 FOR SELECTION
32 257635308607 SPACER RING 7.68 MM THICK 1 FOR SELECTION
32 257635308608 SPACER RING 7.66 MM THICK 1 FOR SELECTION
32 257635308609 SPACER RING 7.64 MM THICK 1 FOR SELECTION
32 257635308610 SPACER RING 7.62 MM THICK 1 FOR SELECTION
32 257635308611 SPACER RING 7.60 MM THICK 1 FOR SELECTION
32 257635308612 SPACER RING 7.58 MM THICK 1 FOR SELECTION
32 257635308613 SPACER RING 7.56 MM THICK 1 FOR SELECTION
32 257635308614 SPACER RING 7.54 MM THICK 1 FOR SELECTION
32 257635308615 SPACER RING 7.52 MM THICK 1 FOR SELECTION
32 257635308616 SPACER RING 7.50 MM THICK 1 FOR SELECTION
32 257635308617 SPACER RING 7.48 MM THICK 1 FOR SELECTION
32 257635308618 SPACER RING 7.46 MM THICK 1 FOR SELECTION
32 257635308619 SPACER RING 7.44 MM THICK 1 FOR SELECTION
32 257635308620 SPACER RING 7.42 MM THICK 1 FOR SELECTION
32 257635308621 SPACER RING 7.40 MM THICK 1 FOR SELECTION
32 257635308622 SPACER RING 7.38 MM THICK 1 FOR SELECTION
32 257635308623 SPACER RING 7.76 MM THICK 1 FOR SELECTION
34 257635303102 TAPER ROLLER BEARING (PINION) 2
257635308308 SHIM 0.10 MM THICK (PINION TO REAR AR FOR SELECTION
AXLE HOUSING)
257635308302 SHIM 0.15 MM THICK (PINION TO REAR AR FOR SELECTION
AXLE HOUSING)
257635308303 SHIM 0.20 MM THICK (PINION TO REAR AR FOR SELECTION
AXLE HOUSING)

107
35.35.01 REAR AXLE (RA 109 RR) GROUP 35

CHASSIS TYPE: ALL

108
35.35.01 REAR AXLE (RA 109 RR) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
257635308304 SHIM 0.25 MM THICK (PINION TO REAR AR FOR SELECTION
AXLE HOUSING)
257635308305 SHIM 0.30 MM THICK (PINION TO REAR AR FOR SELECTION
AXLE HOUSING)
257635308306 SHIM 0.50 MM THICK (PINION TO REAR AR FOR SELECTION
AXLE HOUSING)
257635308307 SHIM 1.00 MM THICK (PINION TO REAR AR FOR SELECTION
AXLE HOUSING)
35 257635303104 CYLINDRICAL ROLLER BEARING 2
257635309902 LOCKING WIRE (INNER RACE) 1
257635309903 LOCKING WIRE (OUTER RACE) 1
257635308201 LOCKING PLATE 1
39 257635115302 GASKET (CARRIER) 1
52 266835707901 REAR AXLE SHAFT 1
58 266835150102 PRESSURE RELIEF VALVE 1
266335107207 MAGNETIC DRAIN PLUG 1
66 257433150102 ASSY BREATHER 1
273235300215 DIFFERENIAL GEAR KIT, WARM FORGED, 1
CONSISTS OF :
12 REAR AXLE SHAFT GEAR 2
14 SPIDER 1
15 DIFFENTIAL BEVEL GEAR 4

109
35.35.02 REAR AXLE (RA 109 RR) GROUP 35

CHASSIS TYPE: ALL

110
35.35.02 REAR AXLE (RA 109 RR) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
18 257635306501 THREADED RING 2
19 257635308201 LOCKING PLATE (TO THREADED RING) 2
20 11323996191 SCREW M 8X12 2
21 3129941201 LOCKING PLATE 2
42 273235600103 ASSY. HUB (REAR) W/O BEARINGS AND 2
OIL SEAL
43 263140206701 HUB BOLT, REAR 20
44 266835608201 OIL CATCHER REAR 2
45 266835608601 SPACER RING (HUB OUTER SEAL) 2
46 266835607701 OIL SEAL (INNER) 2
47 266835603101 TAPER ROLLER BEARING (INNER) 2
(95X168X41)
48 266835603102 TAPER ROLLER BEARING (OUTER) 2
(85X150X38)
266835607702 OIL SEAL (OUTER) 2
60 266835608603 SPACER TUBE (BETWEEN HUB BRGS) 2
61 265135308303 SHIM 0.10 THICK AR FOR SELECTION
61 265135308304 SHIM 0.15 THICK AR FOR SELECTION
61 265135308305 SHIM 0.20 THICK AR FOR SELECTION
61 265135308306 SHIM 0.25 THICK AR FOR SELECTION
61 265135308307 SHIM 0.50 THICK AR FOR SELECTION
61 265135308308 SHIM 1.50 THICK AR FOR SELECTION
61 265135308309 SHIM 0.30 THICK AR FOR SELECTION
61 265135308310 SHIM 0.45 THICK AR FOR SELECTION
61 265135308311 SHIM 1.00 THICK AR FOR SELECTION
54 263142103701 BRAKE DRUM (SPIGOTTED) (RA 109 RR) 2
53 266835604701 COVER, REAR HUB 2
55 266835605301 GASKET (HUB) 2
56 11323999114 HEX SCREW M 8X18 16
57 12520698025 SPRING WASHER B 8 16
49 266835608602 SPACER 2
266835608604 TONGUE SPACER (HUB OUTER BEARING) 2
63 266835606501 HUB LOCK NUT 2
64 266835608001 PIN (HUB LOCK NUT) 2
65 12140500800 NYLOC NUT M 8 (HUB LOCK NUT) 2
257342303207 HEX BOLT 16

111
35.35.02 REAR AXLE (RA 109 RR) GROUP 35

CHASSIS TYPE: ALL

112
35.35.02 REAR AXLE (RA 109 RR) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
885435072515 REAR HUB GREASING KIT CONSISTING 1
OFF:
OIL SEAL (INNER) 2
OIL SEAL (OUTER) 2
GASKET (HUB) 2

113
40.40.01 WHEELS GROUP 40

CHASSIS TYPE: ALL

114
40.40.01 WHEELS GROUP 40

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 263140100101 WHEEL DISC. WHEEL (B 7.5 HD X 20) 7 FOR SELECTION
1 278240100102 WHEEL DISC. WHEEL (B 7.5 HD X 20) 7 FOR SELECTION
CHINA
7 263140100107 ASSY. WHEEL NUT 40

115
40.40.02 SPARE WHEEL CARRIER GROUP 40

CHASSIS TYPE: ALL

116
40.40.02 SPARE WHEEL CARRIER GROUP 40

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 257640300111 ASSY. SPARE WHEEL CARRIER 1
3 257640307109 RATCHET ARM 1
11 257340300113 ASSY. HANDLE 1
13 257340300111 ASSY. SHAFT 1
15 257340306301 FRICTION PAD 2
17 257640307108 RATCHET WHEEL 1
257340300106 ASSY. WIRE ROPE 1

117
41.41.01A PROPELLER SHAFT GROUP 41

CHASSIS TYPE: 458010

118
41.41.01A PROPELLER SHAFT GROUP 41

CHASSIS TYPE: 458010

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 288241110105 ASSY.PROP.SHAFT WITH CENTRE 1
BEARING FRONT (L=979)
3 288241120105 ASSY.PROP.SHAFT REAR COMPLETE 1
4 263241308204 DUST COVER 2
7 257641115110 FLANGE YOKE (8 HOLES) 3
15 263241307501 RUBBER HOUSING 1
16 263241303105 SRDG BALL BRG. 1
18 SNAP RING 2 NOT APPLICABLE
19 OIL SEAL 2 NOT APPLICABLE
20 SPACER 2 NOT APPLICABLE
21 263241300106 ASSY.CENTER BEARING BRACKET 1 FOR SELECTION
COMPLETE
21 263241300105 ASSY.SEALED CENTER BEARING 1 FOR SELECTION
22 CLAMP 1 NOT SERVICED
23 263241110111 ASSY COUPLING FLANGE 1
25 0423530172J HEX. NUT 1
26 BRACKET(CENTRE BRG.) 1 NOT SERVICED
27 257641108002 SCREW 4
31 263241120114 ASSY. UNIVERSAL JOINT LONG FORK 1
COMPLETE
257641115109 UNIVERSAL JOINT SHORT FORK(FRT & 2
REAR PROP.SHAFT)
34 RUBBER BOOT 1 NOT APPLICABLE
35 HOSE CLAMP 80 1 NOT APPLICABLE
36 HOSE CLAMP 100 1 NOT APPLICABLE
37 257341308217 SPACER PLATE 2
40 257641113201 BOLT 24
41 257641116101 LOCKING PLATE 12
42 885441211612 ASSY. CROSS KIT CONSISTING OF : 1
8 CROSS 1
END RING 4
ADAPTER 1
6 GREASE NIPPLE AM 10X1 1
HEX. THIN NUT M 8X1 1
11 ASSY. BEARING CUP 4
13 SPRING RING 4
PROPELLER SHAFT GUARD
283841300101 ASSY.BRACKET RH (PROP.SHAFT GUARD 1
MTG.)
283841300102 ASSY.BRACKET LH (PROP.SHAFT GUARD 1
MTG.)

119
41.41.01B PROPELLER SHAFT GROUP 41

CHASSIS TYPE: 458111

120
41.41.01B PROPELLER SHAFT GROUP 41

CHASSIS TYPE: 458111

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 288341100101 ASSY PROP. SHAFT FRONT (SPICER) 1
--(L=1463)
3 288341120101 ASSY. PROP. SHAFT REAR 1
(SPICER)--(L-1319)
37 257341308217 SPACER PLATE 4
40 257641113201 BOLT 32
41 257641116101 LOCKING PLATE 16
SPICER PROPELLER SHAFT
COMPONENTS
217141000107 UJ KIT (FRT & REAR) 3
280941103701 FLANGE YOKE (FRT & REAR) 3
PROPELLER SHAFT GUARD
283841300101 ASSY.BRACKET RH (PROP.SHAFT GUARD 1
MTG.)
283841300102 ASSY.BRACKET LH (PROP.SHAFT GUARD 1
MTG)

121
42.42.01 FRONT WHEEL BRAKE S-CAM (BIL) GROUP 42

CHASSIS TYPE: ALL

122
42.42.01 FRONT WHEEL BRAKE S-CAM (BIL) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
277842100148 ASSY.FRT. DRUM BRAKE W/DUST COVER 1
RH
277842100149 ASSY.FRT. DRUM BRAKE W/DUST COVER 1
LH
2 TORQUE PLATE LH 1 PART NUMBER WILL BE
INFORMED LATER
2 TORQUE PLATE RH 1 PART NUMBER WILL BE
INFORMED LATER
3 LINED SHOE FRONT 4
4 ROLLER 4
5 257342106724 FULCRUM 4
6 257342108704 SPRING (PULL OFF ) FULCRUM END 4
7 257342103404 FULCRUM PIN BUSH 4
8 CAM SHAFT LH 1 PART NUMBER WILL BE
INFORMED LATER
8 CAM SHAFT RH 1 PART NUMBER WILL BE
INFORMED LATER
9 257342107702 O' RING 2
10 257342103405 DELRIN BUSH 4
11 257342107801 OIL SEAL 2
12 257342108405 SLEEVE (SLACK ADJ. END) 2
13 257342109209 WASHER 2
14 257342108301 SHIM 0.5 MM 2 FOR SELECTION
14 257342108302 SHIM 1.0 MM 2 FOR SELECTION
14 283942308301 SHIM 0.3 MM 2 FOR SELECTION
15 257342104303 CIRCLIP 2
17 SHIELD ASSY TOP 2
18 SHIELD ASSY BOTTOM 2
19 ASSY. FLANGE, TUBE & BRACKET LH 1 PART NUMBER WILL BE
INFORMED LATER
19 ASSY. FLANGE, TUBE & BRACKET RH 1 PART NUMBER WILL BE
INFORMED LATER
20 SPRING PULL OFF, CAM END 2
RERPAIR KITS
KIT, LINING SET (STD) 1 PART NUMBER WILL BE
INFORMED LATER
KIT, LINING SET (1.0 MM OVERSIZE) (R/S I) 1
KIT, LINING SET (2.0 MM OVERSIZE) (R/S 1
II)

123
42.42.02 FRONT WHEEL BRAKE (M/S AAL) GROUP 42

CHASSIS TYPE: ALL

124
42.42.02 FRONT WHEEL BRAKE (M/S AAL) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
263242100153 ASSY F/A BRAKE RH WITH DUST COVER 1
263242100154 ASSY F/A BRAKE LH WITH DUST COVER 1
1 BRAKE SHOE LINING AND ROLLER ASSY. 4
2 SPRING (BRAKE SHOE RETURN) 4
3 BUSH (ANCHOR PIN) 2
4 ANCHOR PIN (BRAKE SHOE) 2
5 CAMSHAFT LH 1
5 CAMSHAFT RH 1
6 WASHER (CAM HEAD) 2
7 SEAL (CAMSHAFT) 2
8 BUSH (CAMSHAFT) 4
9 PIN 4
10 ROLLER (BRAKE SHOE) 4
11 RETAINER (BRAKE SHOE ROLLER) 4
12 RETURN SPRING (BRAKE SHOE) 2
13 SPIDER BRAKE LH 1
13 SPIDER BRAKE RH 1
14 GASKET (CHAMBER BRACKET) 1
15 BRACKET LH 1
15 BRACKET RH 1
16 WASHER (BRACKET FOR CAP SCREW) 4
17 CAP SCREW (CHAMBER BRACKET) 4
18 FITTING GREASE (CHAMBER BRACKET) 1
19 WASHER 2
20 WASHER 2
21 WASHER (HARDENED) 2
23 LOCK RING 2
24 DUST SHIELD TOP 2
25 DUST SHIELD BOTTOM 1
26 WASHER 12
28 PLUG 4
COLLARED PIN 4
COLLARED PIN 4
BOLT 4
CASTLE NUT 4
SPLIT PIN AX36 12

125
42.42.02 FRONT WHEEL BRAKE (M/S AAL) GROUP 42

CHASSIS TYPE: ALL

126
42.42.02 FRONT WHEEL BRAKE (M/S AAL) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
REPAIRT KITS
FRONT BRAKE OVERHAUL KIT (MINOR) 1
CONSISTING OF :
BRAKE LINING 8
RETAINING SPRING 4
RETURN SPRING 2
ROLLER 4
RETAINER 4
RIVETS 80
SERVICE KIT (MINOR) FRONT 1
CONSISTING OF :
SPRING (RETAINING) 4
SPRING (RETURN) 2
ROLLER (BRAKE SHOE) 4
RETAINER 4
PIN (RETURN SPRING) 4
BRAKE SPRING KIT (FRONT) CONSISITNG 1
OF :
SPRING (RETAINING) 4
SPRING (RETURN) 2
RETAINER (SHOE ROLLER) 2
SERVICE KIT FOR CAMSHAFT (FRONT) 1
CONSISTING OF :
BUSH 4
SEAL 2
LOCK RING 2
(COMPONENTS & REPAIR KITS PART NO.
WILL BE INFORMED LATER)

127
42.42.03 REAR WHEEL BRAKE (BIL) GROUP 42

CHASSIS TYPE: ALL

128
42.42.03 REAR WHEEL BRAKE (BIL) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
283942300202 ASSY.REAR DRUM BRAKE W/DUST 1
COVER LH
283942300203 ASSY.REAR DRUM BRAKE W/DUST 1
COVER RH
2 257342313701 TORQUE PLATE LH / RH 2
3 277842130106 ASSY. BRAKE SHOE WITH NON 4
ASBESTOS BRAKE LINING (REAR)
4 257342109902 ROLLER 4
5 257342106724 FULCRUM PIN 4
6 257342108704 SPRING PULL OFF, FULCRUM PIN 4
7 257342103404 FULCRUM PIN BUSH 4
8 257342307907 CAMSHAFT LH 1
8 257342307908 CAMSHAFT RH 1
9 257342107702 O' RING 2
10 257342103404 DELRIN BUSH 4
11 257342107801 OIL SEAL 6
12 257342300190 CAMSHAFT BRACKET ASSY. 2
13 257342308401 SLEEVE (SLACK ADJ. END) 2
14 257342109209 WASHER 2
15 257342108301 SHIM 0.5 MM 2 FOR SELECTION
15 257342108302 SHIM 1.0 MM 2 FOR SELECTION
16 257342104303 CIRCLIP 4
17 257342107501 GROMMET 2
18 257342318212 DUST COVER (TOP) 2
19 257342318213 DUST COVER (BOTTOM) 2
20 257342108705 SPRING PULL OFF CAM END 2
BRAKE LINING SET
277642130101 SET OF BRAKE LININGS W/O RIVETS 1 FOR SELECTION
(WHEEL SET) REAR STD NASB
885442051616 SET OF BRAKE LININGS W/O RIVETS 1 FOR SELECTION
(WHEEL SET) REAR RS 1 NASB
885442051616 SET OF BRAKE LININGS W/O RIVETS 1 FOR SELECTION
(WHEEL SET) REAR RS 2 NASB

129
42.42.04 REAR WHEEL BRAKE (M/S AAL) GROUP 42

CHASSIS TYPE: ALL

130
42.42.04 REAR WHEEL BRAKE (M/S AAL) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
284142300101 ASSY REAR AXLE BRAKE LH WITH DUST 1
COVER
284142300102 ASSY REAR AXLE BRAKE RH WITH DUST 1
COVER
1 257342310148 BRAKE SHOE LINING & ROLLER ASSY. 4
2 257342108708 SPRING (BRAKE SHOE RETURN) 4
3 257342103401 BUSH (ANCHOR PIN) 4
4 257342106723 ANCHOR PIN (BRAKE SHOE) 2
5 263242307902 CAMSHAFT LH 1
5 263242307901 CAMSHAFT RH 1
6 257342109211 WASHER (CAM HEAD) 2
7 257342107701 SEAL (CAMSHAFT) 2
8 257342303403 BUSH (CAMSHAFT) 4
9 257342103403 PIN (RETURN SPRING) 4
10 257342107903 ROLLER (BRAKE SHOE) 4
11 257342104301 RETAINER (BRAKE SHOE ROLLER) 4
12 257342108703 RETURN SPRING (BRAKE SHOE) 2
13 257342310149 SPIDER BRAKE LH/RH (COMMON) 2
14 257342109901 FITTING GREASE (CHAMBER BRACKET) 2
15 257342307123 PLUMMER BLOCK 2
16 257342309906 FITTING GREASE (SPIDER) 2
18 261842104301 LOCK RING (CAMSHAFT) 2
19 261842109202 WASHER CAMSHAFT (THICK) 2
261842109203 WASHER 2
21 261842109204 WASHER (HARDENED) 2
23 257342308204 DUST SHIELD TOP 2
24 257342308205 DUST SHIELD BOTTOM 2
25 257342109208 WASHER 12
27 257342106802 PLUG 2
257342107405 RIVET 80
REPAIR KIT
257342310151 REAR BRAKE OVERHAUL KIT (MINOR) 1
CONSISITNG OF :
BRAKE LINING 8
SPRING (RETAINING) 4
SPRING (RETURN) 2
ROLLER 4
RETAINER 4
RIVET 80

131
42.42.04 REAR WHEEL BRAKE (M/S AAL) GROUP 42

CHASSIS TYPE: ALL

132
42.42.04 REAR WHEEL BRAKE (M/S AAL) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
257342100148 SERVICE KIT (MINOR) REAR CONSISTING 1
OF :
SPRING (RETAINING) 4
SPRING (RETURN) 2
ROLLER (BRAKE SHOE) 4
RETAINER 4
PIN (RETURN SPRING) 1
257342100149 BRAKE SPRING KIT (REAR) CONSISTING 1
OF :
SPRING (RETAINING) 4
SPRING (RETURN) 2
RETAINER 4
257342300183 SERVICE KIT CAMSHAFT (REAR) 1
CONSISTING OF :
BUSH 4
SEAL 2
LOCK RING 2
BRAKE LINING SET
277642130101 SET OF BRAKE LININGS W/O RIVETS 1 - FOR SELECTION
(WHEEL SET) REAR STD NASB
885442051616 SET OF BRAKE LININGS W/O RIVETS 1 - FOR SELECTION
(WHEEL SET) REAR RS 1 NASB
885442061616 SET OF BRAKE LININGS W/O RIVETS 1 - FOR SELECTION
(WHEEL SET) REAR RS 2 NASB

133
42.42.05A BRAKE AGGREGATES GROUP 42

CHASSIS TYPE: 458010

134
42.42.05A BRAKE AGGREGATES GROUP 42

CHASSIS TYPE: 458010

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 263242100107 BRAKE CHAMBER LH (FRT) 1 SET A; SET A & B ARE
FOR SELECTION
2 263242100108 BRAKE CHAMBER RH (FRT) 1 SET A; SET A & B ARE
FOR SELECTION
2 278242100106 BRAKE CHAMBER (TYPE 24) 2 SET B; SET A & B ARE
FOR SELECTION
3 257342100160 SLACK ADJUSTER FRONT 2
4 263242300106 SPRING BRAKE ACTUATOR 2
5 278242300128 SLACK ADJUSTER REAR 2
6 263242910104 ASSY.AIR TANK COMPLETE 1
7 257643509201 THRUST RING 4
8 17050501175 O RING 20.30X2.62 4
9 257643790159 WATER DRAIN VALVE (BRASS VERSION) 2
10 16081002201 SEALING PLUG AM 22X1.5 2
11 257343200135 ASSY. SUPPORT 2
12 257643208602 SPACER BLOCK 2
13 263242910106 ASSY. STRAP COMP. 2
16 257643206702 PIN 2
21 278243700163 ASSY DRYING AND DISTRIBUTION UNIT 1
24 257343700155 GRADUATED HAND BRAKE VALVE 1
25 277042700102 ASSY. BRACKET (FOR HAND BRAKE 1
VALVE MTG)
29 278243700167 DUAL TREADLE VALVE WITH SWITCH 1 REPLACES
278243700105
278242900151 ASSY.BASE PLATE (DUAL BRAKE VALVE 1
MTG)
263242910165 QUICK RELEASE VALVE 1
263242900101 ASSY.BRACKET (QUICK RELEASE VALVE) 1

135
42.42.05B BRAKE AGGREGATES GROUP 42

CHASSIS TYPE: 458111

136
42.42.05B BRAKE AGGREGATES GROUP 42

CHASSIS TYPE: 458111

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 263242100107 BRAKE CHAMBER LH (FRT) 1 SET A; SET A & B ARE
FOR SELECTION
2 263242100108 BRAKE CHAMBER RH (FRT) 1 SET A; SET A & B ARE
FOR SELECTION
2 278242100106 BRAKE CHAMBER (TYPE 24) 2 SET B; SET A & B ARE
FOR SELECTION
3 257342100160 SLACK ADJUSTER FRONT 2
4 263242300106 SPRING BRAKE ACTUATOR 2
5 278242300128 SLACK ADJUSTER REAR 2
6 263242910104 ASSY.AIR TANK COMPLETE 1
7 257643509201 THRUST RING 4
8 17050501175 O RING 20.30X2.62 4
9 257643790159 WATER DRAIN VALVE (BRASS VERSION) 2
10 16081002201 SEALING PLUG AM 22X1.5 2
11 257343200135 ASSY. SUPPORT 2
12 257643208602 SPACER BLOCK 2
13 263242910106 ASSY. STRAP COMP. 2
16 257643206702 PIN 2
21 278243700163 ASSY DRYING AND DISTRIBUTION UNIT 1
24 257343700155 GRADUATED HAND BRAKE VALVE 1
25 277042700102 ASSY. BRACKET (FOR HAND BRAKE 1
VALVE MTG)
26 263242900101 ASSY. BRACKET (FOR RELAY VALVE) 1
27 278242100101 RELAY VALVE 1
29 278243700167 DUAL TREADLE VALVE WITH SWITCH 1
278242900151 ASSY.BASE PLATE (DUAL BRAKE VALVE 1
MTG)

137
42.42.06A BRAKE PIPE LINES GROUP 42

CHASSIS TYPE: 458010

138
42.42.06A BRAKE PIPE LINES GROUP 42

CHASSIS TYPE: 458010

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
209643900103 ASSY. TUBE (15 O.D. X 2850 LG)--AIR 1
COMP.OUTLET
209643900102 ASSY. TUBE (15 O.D. X 2800 LG) 1
209643900101 ASSY. TUBE (15 O.D. X 450 LG) 1
206742900154 ASSY. RUBBER HOSE 1
261842900173 ASSY. 3/8INCH HOSE WITH BULK HD ST 2
BODY
261842900170 ASSY. 3/8 INCH HOSE WITH BULK 2
HD.ST.BODY
209643900129 SET ASSY NYLON PIPE COMPLETE 1

139
42.42.06B BRAKE PIPE LINES GROUP 42

CHASSIS TYPE: 458111

140
42.42.06B BRAKE PIPE LINES GROUP 42

CHASSIS TYPE: 458111

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- - SET ASSY NYLON PIPE COMPLETE 1

141
42.42.07 FRONT BRAKE CHAMBER GROUP 42

CHASSIS TYPE: ALL

142
42.42.07 FRONT BRAKE CHAMBER GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
50 263242100107 BRAKE CHAMBER LH (FRT) 1 SET A; SET A & B ARE
FOR SELECTION
50 263242100108 BRAKE CHAMBER RH (FRT) 1 SET A; SET A & B ARE
FOR SELECTION
50 278242100106 BRAKE CHAMBER (TYPE 24) 2 SET B; SET A & B ARE
FOR SELECTION
257343100115 BRAKE CHAMBER REPAIR KIT CONSISTS
OF :-
5 DIAPHRAGM 1
8 SEAL SPRING 1
9 SEAL ASSY 1

143
42.42.08 REAR BRAKE ACTUATOR GROUP 42

CHASSIS TYPE: ALL

144
42.42.08 REAR BRAKE ACTUATOR GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
50 263242300106 SPRING BRAKE ACTUATOR REAR 2
261842300132 REPAIR KIT FOR SPRING BRAKE 1
ACTUATOR REAR CONSISTING OF :
1 KNURL PIN 1
3 WASHER SEALING 1
4 ELBOW 2
8 BEARING 1
9 SEAL 1
13 BEARING 1
14 SEALING RING 1
17 O' RING 1
19 DIAPHRAGM 1
23 SEAL 1
24 TUBE 1
33 SPLIT PIN 1
GREASE SACHET 4

145
42.42.09 SLACK ADJUSTER GROUP 42

CHASSIS TYPE: ALL

146
42.42.09 SLACK ADJUSTER GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
50 257342100160 SLACK ADJUSTER FRONT 2
278242300128 SLACK ADJUSTER REAR 2
257342100168 REPAIR KIT SLACK ADJUSTER 1 FOR MANUAL SLACK
CONSISTING OF : ADJUSTER
1 RIVET
5 WELCH PLUG
6 BUSH
PIN
9 LOCK (WORM SHAFT)
10 SPRING
11 WORM SHAFT
12 LUBRICATING NIPPLE

147
42.42.10 DRYING AND DISTRIBUTION UNIT GROUP 42

CHASSIS TYPE: ALL

148
42.42.10 DRYING AND DISTRIBUTION UNIT GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
100 278243700163 DRYING AND DISTRIBUTION UNIT 1
264143700127 REPAIR KIT, DRYING AND DISTRIBUTION 1
UNIT, CONSISTING OF :-
4 PURGE VALVE 1
6 FILTER 1
8 SEALING RING 1
9 SEALING RING 1
11 'O' RING 1
13 SPRING 1
15 'O' RING 1
16 SPHERICAL VALVE 1
20 GASKET, QSPV 1
22 'O' RING 6
23 VALVE 6
24 SPRING, SYS. PROT. VALVE 7
25 DIAPHRAGM, SYS. PROT. VALVE 1
31 LIP SEAL 1
35 'O' RING 1
36 SPRING 1
38 'O' RING 1
40 CAP 1
41 GASKET, UNLOADER VALVE 1
44 BONDED VALVE 1
45 SPRING, UNLOADER VALVE 1
47 DIAPHRAGM, UNLOADER VALVE 1
54 CAP 1
57 'O' RING 1
58 SPHERICAL VALVE 1
GREASE SACHET 2

149
42.42.11 DUAL BRAKE VALVE GROUP 42

CHASSIS TYPE: ALL

150
42.42.11 DUAL BRAKE VALVE GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
50 278243700167 DUAL TREADLE VALVE WITH SWITCH 1
257643730134 REPAIR KIT DUAL BRAKE VALVE 1
CONSISTING OF :
1 CIRCLIP 1
4 WASHER 1
6 'O' RING 1
7 'O' RING 2
9 'O' RING 2
10 'O' RING 2
11 CONCICAL SPRING 2
12 VALVE 2
15 'O' RING 2
17 CIRCLIP INTERNAL 1
18 'O' RING 1
21 GUIDING RING 2
22 'O' RING 1
24 RUBBER RING 1
25 SPRING SEAT 1
26 CIRCLIP INTERNAL 1
29 BOOT 1
30 CIRCLIP INTERNAL 1

151
42.42.12 HAND BRAKE VALVE GROUP 42

CHASSIS TYPE: ALL

152
42.42.12 HAND BRAKE VALVE GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 257343700155 GRADUATED HAND BRAKE VALVE 1
257342420001 REPAIR KIT GRADUATED HAND BRAKE 1
VALVE CONSISTING OF :
2 VALVE 1
3 SPLIT PIN 1
4 STRAINER PLATE 1
5 FILTER 1
6 SEALING RING 1
7 SPRING 1
8 SHIM 1
9 SHIM 1
10 SHIM 1
11 ROLLER 1
12 SEALING RING 1
13 TENSION PIN 1
14 GAITER 1
15 SPRING 1
GREASE SACHET 1

153
42.42.13 RELAY VALVE GROUP 42

CHASSIS TYPE: 458111

154
42.42.13 RELAY VALVE GROUP 42

CHASSIS TYPE: 458111

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278242100101 RELAY VALVE 1
278243700106 REPAIR KIT RELAY VALVE;CONSISTING 1
OF:
4 SEALING RING 1
6 SEALING RING 1
8 VALVE GUIDE 1
9 VALVE 1
10 VALVE SPRING 1
12 SEALING RING 1
13 SEALING RING 1
16 EXHAUST FLAP 1
GREASE SACHET 1

155
42.42.14 QUICK RELEASE VALVE GROUP 42

CHASSIS TYPE: 458010

156
42.42.14 QUICK RELEASE VALVE GROUP 42

CHASSIS TYPE: 458010

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 263242910165 QUICK RELEASE VALVE 1
263242900101 ASSY.BRACKET FOR QUICK RELEASE 1
VALVE
263242910189 REPAIR KIT, QUICK RELEASE VALVE 1
CONSISTS OF :
DIAPHRAGM 1
SEALING RING 1

157
46.46.01 STEERING LINKAGE GROUP 46

CHASSIS TYPE: ALL

158
46.46.01 STEERING LINKAGE GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 257346400101 ASSY. STEERING WHEEL 550 DIA. 1
6 13650596018 WOODRUFF KEY 5X7.5 1
7 263246207905 STEERING SPINDLE TOP 1
8 263246100104 ASSY. STEERING COLUMN SUPPORT 1
263246206301 CAM 1
9 264146207920 SPACER 1
10 265446209915 SPRING SEAT 1
11 265446208711 COMPRESSION SPRING 1
12 265446208278 SPRING SEAT CUP 1
13 14550602009 EXT. CIRCLIP 20X1.2 N 1
14 264046203102 SRDG BEARING 2
16 11323998045 HEX. SCREW M 10X25 3
17 12460501057 BRIGHT WASHER 10.5 3
18 12520698050 SPRING WASHER B10 3
22 263246200105 ASSY STEERING SPINDLE MIDDLE 1 RANE AND CHINA
POWER STRG
22 278346200110 ASSY STEERING SPINDLE MIDDLE 1 ZF POWER STRG
23 265146600102 ASSY. U.J. STEERING 1
263246206302 RUBBER BELLOW 1
265146603201 BOLT 2
24 3219900401 HEX. SCREW 2
25 12580601055 TAB WASHER 10.5 2
26 263246207909 STEERING SPINDLE (BOTTOM) 1
27 206346305104 PITMAN ARM 1
36 206046000121 ASSY. DRAG LINK 1
40 261846100109 ASSY. BRACKET (STEERING GEAR BOX 1
MTG.)
44 278246106302 RUBBER BELLOW 1
45 257346108209 CLAMPING RING 1
46 257346200106 ASSY. U.J. STEERING 1

159
46.46.02 POWER STEERING COMPONENTS GROUP 46

CHASSIS TYPE: ALL

160
46.46.02 POWER STEERING COMPONENTS GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 257346600101 ASSY. POWER STEERING GEAR BOX 1 SET A; SET B, SET C
(RANE) ARE IN SELECTION
3 261846600101 ASSY. POWER STEERING PUMP (RANE) 1 SET A; SET B, SET C
ARE IN SELECTION
4 278244400102 ASSY. POWER STEERING HYDRAULIC 1 SET A-FOR
TANK (RANE) SELECTION;SET B, SET
C ARE IN SELECTION
4 277046600102 ASSY.STG.TANK(PLASTIC 1 SET A-FOR
VERSION)-RANE SELECTION;SET B, SET
C ARE IN SELECTION
2 257346100144 ASSY. POWER STEERING GEAR BOX (ZF) 1 SET B; SET A, SET C
ARE IN SELECTION
3 257323100101 ASSY. POWER STEERING PUMP (ZF) 1 SET B; SET A, SET C
ARE IN SELECTION
4 278244400101 ASSY. POWER STEERING HYDRAULIC 1 SET B-FOR
TANK (ZF) SELECTION;SET A, SET
C ARE IN SELECTION
4 278244400101 PLASTIC HYDRAULIC RESERVOIR 1 SET B-FOR
SELECTION;SET A, SET
C ARE IN SELECTION
2 277046000109 ASSY. POWER STEERING GEAR BOX 1 SET C; SET A, SET B
(CHINA) ARE IN SELECTION
3 263246600111 ASSY. POWER STEERING PUMP (CHINA) 1 SET C; SET A, SET B
ARE IN SELECTION
4 277046000111 ASSY. POWER STEERING HYDRAULIC 1 SET C; SET A, SET B
TANK (CHINA) ARE IN SELECTION
7 252523116705 PIN (STGR. PUMP WITH BRACKET TO 1
FUEL FILTER BRACKET)
8 252523400105 CLAMPING LEVER ASSY. 1
9 3141550228 CLAMPING PIECE 1
10 3521550272 CLAMPING NUT 1
13 252523407006 PULLEY (POWER STEERING PUMP) 1
16 260020156302 'V' BELT (COGGED) 980 MM 1
17 252523403304 BRACKET, HYD. PUMP 1
18 261846100109 ASSY. BRACKET, POWER STEERING 1
GEARBOX MOUNTING
259281800101 ASSY. COVER LH (POWER STEERING 1
TANK)
257360100196 ASSY. BRACKET (POWER STEERING 1
TANK MOUNTING)

161
46.46.03 STEERING PIPE LINES GROUP 46

CHASSIS TYPE: ALL

162
46.46.03 STEERING PIPE LINES GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
(ZF POWER STRG PIPE LINE NIPPLE
TYPE)
263246800120 KIT ASSY PIPES 1 COMPRISES ALL STRG
PIPES AND FITTING
PIPES
1 263246800116 ASSY.SUCTION PIPE (TANK TO PUMP) 1
2 263246800117 ASSY.SUCTION PIPE (PUMP TO STRG 1
GEAR BOX)
3 263246800118 ASSY.RETURN PIPE ( TANK TO STRG 1
GEAR BOX)
(RANE & CHINA POWER STRG PIPE LINE
NIPPLE TYPE)
263246800121 KIT ASSY PIPES 1 COMPRISES ALL STRG
PIPES AND FITTING
PIPES
1 263246800116 ASSY.SUCTION PIPE (TANK TO PUMP) 1
2 263246800117 ASSY.SUCTION PIPE (PUMP TO STRG 1
GEAR BOX)
3 263246800119 ASSY.RETURN PIPE ( TANK TO STRG 1
GEAR BOX)

163
46.46.04 STEERING GEAR BOX (ZF) GROUP 46

CHASSIS TYPE: ALL

164
46.46.04 STEERING GEAR BOX (ZF) GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
257346100144 STEERING GEAR BOX -ZF 1
257346210102 SEAL KIT (POWER STEERING GEAR BOX) 1
CONSISITNG OF :
2 DUST SEAL 1
GASKET 3
SUPPORT RING 3
4 'O' RING 1
13 'O' RING 1
12 'O' RING 1
14 SEALING RING 1
21 SEALING NUT 1
22 'O' RING 2
23 'O' RING 2
29 PROTECTIVE CAP 1
35 GASKET 2
36 GASKET 2
37 GASKET 2
38 GASKET 2
39 GASKET 2
GASKET 2

165
46.46.05 STEERING GEAR BOX (RANE) GROUP 46

CHASSIS TYPE: ALL

166
46.46.05 STEERING GEAR BOX (RANE) GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
261846600102 STEERING GEAR BOX -RANE 1
1 257346600101 ASSY. POWER STEERING GEAR BOX 1
(RANE)
1 257346200115 INPUT SHAFT SEAL KIT 1
CONSISTING OF : 1
SEAL PROTECTOR 1
SEAL 1
6 RETAINING RING (INTERNAL) 1
8 BACK UP WASHER 1
6 257346208003 ADJ. SCREW POPPET V / HSG. 1
8 257346203103 THRUST BEARING KIT 1
CONSISTING OF : 1
9 THRUST WASHER 1
NEEDLE THRUST BEARING 1
THRUST WASHER SPIGOTTED 1
9 257346200116 SEAL KIT, VALVE SLEEVE 1
15 CONSISTING OF : 1
SEAL RING 2
'O' RING 2
10 257346200117 WORM RACK ASSY. RHD 1
15 257346200119 POPPET VALVE KIT 1
16 CONSISTIG OF : 1
RETAINING RING (INTERNAL) 2
POPPET VALVE SEAT 2
17 NYLON ROD 2
SPRING 1
16 257346200120 SEAL KIT WORM SHAFT 1
18 CONSISITNG OF : 1
23 'O' RING 1
26 SEAL RING 1
17 257346200121 SEAL KIT PISTON RACK 1
CONSISTING OF : 1
O' RING 1
SEAL RING 1
18 257346208005 ADJ. SCREW THRUST 1
23 257346206504 NUT DROP ARM 1
26 257346200122 SEAL KIT, TRUNNION COVER 1
31 CONSISTING OF : 1
33 SEAL PROTECTOR 1
TRUNNION COVER 1
BACK UP WASHER 1

167
46.46.05 STEERING GEAR BOX (RANE) GROUP 46

CHASSIS TYPE: ALL

168
46.46.05 STEERING GEAR BOX (RANE) GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
SEAL RING ASSY. 1
27 257346207705 O' RING 1
29 257346203002 ROLLER BRG. HSG. COVER 2
30 257346203710 HOUSING 1
31 257346200123 SECTOR SHAFT ASSY. 1
33 257346200124 SEAL KIT, SIDE COVER 1
RETAINING RING (INTERNAL) 1
SEAL RING ASSY. 1
BACK UP WASHER 1
BACK UP WASHER 1
34 257346205301 SIDE COVER GASKET 1
257346200126 MAJOR SEAL KIT 1
CONSISTING OF : 1
INPUT SHAFT SEAL KIT 1
SEALING WASHER, POPPET ADJ. 2
'O' RING V HSG. 1
SEAL KIT, VALVE SLEEVE 1
SEAL KIT, WORM SHAFT 1
SEAL KIT, PISTON RACK 1
SEALING WASHER 1
SEAL KIT, TRUNNION COVER 1
'O' RING 1
SEAL KIT, SIDE COVER 1
SIDE COVER GASKET 1
PLUG 1
'O' RING 1

169
46.46.06 STERING GEAR BOX(CHINA) GROUP 46

CHASSIS TYPE: ALL

170
46.46.06 STERING GEAR BOX(CHINA) GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
277046000109 ASSY. POWER STEERING GEAR BOX 1
(CHINA)
278246600112 HOUSING ASSEMBLY 1
278246600113 VALVE HOUSING ASSEMBLY 1
278246600114 SECTOR SHAFT COVER ASSEMBLY 1
278246600115 VALVE SLEEVE ASSEMBLY 1
278246600116 INPUT SHAFT AND TORSION BAR 1
ASSEMBLY
278246600117 WORM SHAFT ASSEMBLY 1
278246600118 PISTON ASSEMBLY 1
278246600119 SECTOR SHAFT ASSEMBLY 1
278246600120 HOUSING COVER ASSEMBLY 1
278246600124 WORM SHAFT AND PISTON ASSEMBLY 1
278246600105 SEALING KIT FOR POWER STEERING 1
GEAR BOX CONSISTS OF:
4 SEALING NUT 1
8 RETAINING RING 1
10 OIL SEAL ASSEMBLY 1
11 SEALING RING FOR INPUT SHAFT 1
12 O RING FOR INPUT SHAFT 1
19 RECTANGULAR OIL SEAL FOR VALVE 1
HOUSING
20 THRUST NEEDLE ROLLER BEARING 1
21 SEALING RING FOR VALVE SLEEVE 2
22 O RING FOR VALVE SLEEVE 2
26 O RING FOR WORM SHAFT 2
27 SEALING RING FOR WORM SHAFT 2
34 O RING FOR RACK PISTON 1
35 SEALING RING FOR RACK PISTON 1
46 PLUG 1
50 SIDE COVER WASHER 1
53 THRUST WASHER 1
54 SEALING RING ASSEMBLY FOR HOUSING 1
COVER
60 SEALING NUT 1
63 SEALING NUT 1
67 RECTANGULAR OIL SEAL FOR PITMAN 1
SHAFT COVER
68 SEALING RING 1
69 O RING 1

171
46.46.06 STERING GEAR BOX(CHINA) GROUP 46

CHASSIS TYPE: ALL

172
46.46.06 STERING GEAR BOX(CHINA) GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
70 SEALING RING 1
71 HIGH PRESSURE SEALING RING 1
72 DUST OIL SEAL 1
74 DUST OIL SEAL 1
75 DUST COVER 1
77 TAB WASHER/LOCKING PLATE 1

173
46.46.07 POWER STEEERING PUMP (ZF & RANE) GROUP 46

CHASSIS TYPE: ALL

174
46.46.07 POWER STEEERING PUMP (ZF & RANE) GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 257323100101 ASSY POWER STEERING PUMP (ZF) 1
1 261846600101 ASSY POWER STEERING PUMP (RANE) 1
257323100102 PUMP SEAL KIT, ZF, CONSISTING OF : 1
OIL SEAL 1
O' RING 1
SUPPORT RING 1
PROFILE SEALING RING 1
261846600110 PUMP SEAL KIT, RANE, CONSISTING OF : 1
DOUBLE LIP OIL SEAL 1
SINGLE LIP OIL SEAL 1
'O' RING 1

175
46.46.08 POWER STEEERING PUMP (CHINA) GROUP 46

CHASSIS TYPE: ALL

176
46.46.08 POWER STEEERING PUMP (CHINA) GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
263246600111 ASSY. POWER STEERING PUMP (CHINA) 1
278246600126 KIT STRG. PUMP (BELT DRIVE) CONSISTS 1
OF:
15 O-RING 18X2 1
17 O-RING 66X2.65 1
19 VANE 10
20 ROTOR 1
21 CAM RING 1
22 SIDE PLATE 1
25 VALVE PLATE 1
27 O-RING 68X2.65 1

177
46.46.09 HYDRAULIC TANK (ZF) GROUP 46

CHASSIS TYPE: ALL

178
46.46.09 HYDRAULIC TANK (ZF) GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278244400101 HYD. TANK ASSY. (ZF) 1 FOR SELECTION
1 278244400101 PLASTIC HYDRAULIC RESERVOIR 1 FOR SELECTION
2 257344400128 FILTER ASSY. 1 FOR METALLIC TANK
2 278246609901 CARTRIDGE 1 FOR PLASTIC TANK
- 257344407704 GASKET 1

179
46.46.10 HYDRAULIC TANK (RANE) GROUP 46

CHASSIS TYPE: ALL

180
46.46.10 HYDRAULIC TANK (RANE) GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 278244400102 HYDRAULIC STEERING TANK ASSY -RANE 1 FOR SELECTION
- 277046600102 STEERING TANK ASSY. (PLASTIC 1 FOR SELECTION
VERSION)
12 257344500107 FILTER ASSY. 1 FOR METALLIC TANK
12 277046609901 CARTRIDGE 1 FOR PLASTIC TANK
13 257344507703 COVER SEAL 1
- 257344500104 OIL FILTER CAP ASSY. 1
- 257344500111 DIPSTICK ASSY. 1
- 257344500106 SERVICE KIT CONSISTING OFF : 1
2 'O' RING 2
8 'O' RING 2
12 FILTER ASSY. 1
13 COVER SEAL 1
16 STEEL + RUBBER + WASHER 1
20 O' RING 1
21 'O' RING CUP 1

181
46.46.11 HYDRAULIC TANK (CHINA) GROUP 46

CHASSIS TYPE: ALL

182
46.46.11 HYDRAULIC TANK (CHINA) GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
277046000111 ASSY. STEERING TANK 1
278246600108 KIT FOR RESERVOIR CONSISTS OF: 1
1 O'RING FILTER ELEMEMT TOP 1
3 FILLER COVER SEAL RING 1
5 TOP COVER SEAL RING 1
6 CAP SEAL 1
7 BAFFLE CAP SEAL 1
8 PLUG FOR UPPER FILTER 1
13 SEAL OIL FILTER BOTTOM 1
15 FILTER ELEMENT ASSEMBLY 1

183
47.47.01A FUEL SYSTEM GROUP 47

CHASSIS TYPE: 458010

184
47.47.01A FUEL SYSTEM GROUP 47

CHASSIS TYPE: 458010

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278247100101 ASSY.FUEL TANK COMPLETE 350 LIT. 1
2 0424700605J ASSY FUEL TANK CAP 1
9 278247600106 ASSY SUCTION TUBE 1
13 261854209904 TANK UNIT (FUEL) 1
16 278247500103 ASSY.SUPPORT.(FUEL TANK 500 DIA.) 3
W/O STRAP
17 278247500104 ASSY. STRAP 3
20 278247507701 RUBBER PACKING 3
21 278247507702 RUBBER PACKING 3
22 16531999049 PIPE UNION BOLT 10 3
23 16220510216 SEALING WASHER 14X18 IS 3175 AL 3
24 263247600149 ASSY.SUCTION LINE (FUEL TANK 1
SUCTION PORT TO BABY FILTER)
25 263247600148 ASSY.SUCTION LINE (BABY FILTER TO 1
WATER SEPARATOR)
26 280647600121 ASSY SUCTION LINE(WATER SEPARATOR 1
TO ELECTRIC FEED PUMP)
27 280647600122 ASSY.SUCTION LINE (ELEC.FEED PUMP 1
TO FUEL FILTER)
28 3124760026 RUBBER HOSE 2
264747605801 FUEL HOSE (SUCTION SIDE) 1
264747605802 FUEL HOSE (ENGINE SIDE) 1
30 280647600123 ASSY.RETURN LINE (OVERFLOW LINE TO 1
FUEL TANK RETURN PORT)
31 F002H20134 WATER SEPARATOR WITH HANDPRIMER 1
32 263247600125 ASSY.BRACKET,WATER SEPARATOR 1
MTG.
33 580464089 ASSY.ELECTRIC FUEL PUMP 1
F002H20306 FINE FILTER ASSY 1
34 278609999951 FUEL STRAINER 1
284947104202 CLAMP (FUEL FEED PUMP MTG) 1
288247107701 RUBBER PACKING 1
280847103302 BRACKET (BABY FILTER MTG.) 1
278509114201 CLAMP (BABY FILTER) 1
284947108201 BRACKET(FUEL FEED PUMP MTG.) 1
35 14280500161 HOSE CLAMP 16 4
35 14300512179 SPRING BAND CLAMP 17 DIA, 12 W 1

185
47.47.01B FUEL SYSTEM GROUP 47

CHASSIS TYPE: 458111

186
47.47.01B FUEL SYSTEM GROUP 47

CHASSIS TYPE: 458111

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 275147100101 ASSY.FUEL TANK COMP.250 LIT. 1
2 0424700605J ASSY FUEL TANK CAP 1
9 275147100106 ASSY SUCTION TUBE 1
13 257354200150 TANK UNIT (FUEL) 1
16 257347500105 ASSY. SUPPORT COMPLETE 2
17 0124700440J ASSY. STRAP (FUEL TANK 430 DIA.) 2
20 257447507704 RUBBER PACKING 2
21 257447507702 RUBBER PACKING 2
22 16531999049 PIPE UNION BOLT 10 3
23 16220510216 SEALING WASHER 14X18 IS 3175 AL 3
24 280647600119 ASSY SUCTION LINE (FUEL TANK 1
SUCTION PORT TO FUEL STRAINER)
25 280647600120 ASSY SUCTION LINE(FUEL STRAINER TO 1
WATER SEPARATOR)
26 280647600121 ASSY SUCTION LINE(WATER SEPARATOR 1
TO ELECTRIC FEED PUMP)
27 280647600122 ASSY.SUCTION LINE (ELEC.FEED PUMP 1
TO FUEL FILTER)
28 3124760026 RUBBER HOSE 2
264747605801 FUEL HOSE (SUCTION SIDE) 1
264747605802 FUEL HOSE (ENGINE SIDE) 1
30 280647600123 ASSY.RETURN LINE (OVERFLOW LINE TO 1
FUEL TANK RETURN PORT)
31 F002H20134 WATER SEPARATOR WITH HANDPRIMER 1
32 263247600125 ASSY.BRACKET,WATER SEPARATOR 1
MTG.
33 580464089 ASSY.ELECTRIC FUEL PUMP 1
F002H20306 FINE FILTER ASSY 1
34 278609999951 FUEL STRAINER 1
284947104202 CLAMP (FUEL FEED PUMP MTG) 1
288247107701 RUBBER PACKING 1
280847103302 BRACKET (BABY FILTER MTG.) 1
278509114201 CLAMP (BABY FILTER) 1
284947108201 BRACKET(FUEL FEED PUMP MTG.) 1
35 14280500161 HOSE CLAMP 16 4
35 14300512179 SPRING BAND CLAMP 17 DIA, 12 W 1

187
49.49.01A EXHAUST SYSTEM GROUP 49

CHASSIS TYPE: 458010

188
49.49.01A EXHAUST SYSTEM GROUP 49

CHASSIS TYPE: 458010

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 284949200101 ASSY EXHAUST FIRST PIPE COMPLETE 1
2 276349205301 GASKET 2
263249200109 ASSY. INTERMEDIATE PIECE 1
4 264149200148 ASSY EXHAUST BRAKE UNIT 1
5 INTERMIDIATE FLANGE 1 NOT SERVICED
6 BUSH 1 NOT SERVICED
7 BUSH 1 NOT SERVICED
8 ASSY THROTTLE VALVE 1 NOT SERVICED
9 ASSY SHAFT THROTTLE VALVE 1 NOT SERVICED
10 STOPPER PLATE 1 NOT SERVICED
11 288249200104 ASSY EXHAUST SECOND PIPE 1
257649208205 PIPE CLAMP 4
257649007502 RUBBER BUFFER (FOR FITMENT WITH 10
BRACKET)
257649009202 WASHER (FOR FITMENT WITH BRACKET) 10
257649006902 TUBE (FOR FITMENT WITH BRACKET) 5
257649208205 PIPE CLAMP (FOR FITMENT WITH 5
BRACKET)
263249000105 ASSY BRACKET (2ND PIPE) 1
275249204201 PIPE CLAMP(FOR TAIL PIPE). 1
275449200116 ASSY.BRACKET 1
12 280949100101 ASSY. MUFFLER 1
280949208203 CLAMP (SILENCER MTG,) 1
13 263249206921 TAIL PIPE(81.2 O.D. X 1.6 THK) 1
275449208207 BRACKET 1
280949200104 ASSY. BRACKET (EXHAUST MTG.) 1
17 277054249904 ASSY.MAGNETIC VALVE-24V 1
(EXH.BRAKE)
18 275449206701 PIN 1
19 264449200106 ASSY BRACKET 1

189
49.49.01B EXHAUST SYSTEM GROUP 49

CHASSIS TYPE: 458111

190
49.49.01B EXHAUST SYSTEM GROUP 49

CHASSIS TYPE: 458111

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 288349200103 ASSY EXHAUST FIRST PIPE COMPLETE 1
2 276349205301 GASKET 2
4 276349200123 ASSY EXHAUST BRAKE UNIT 1
5 INTERMIDIATE FLANGE 1 NOT SERVICED
6 BUSH 1 NOT SERVICED
7 BUSH 1 NOT SERVICED
8 ASSY THROTTLE VALVE 1 NOT SERVICED
9 ASSY SHAFT THROTTLE VALVE 1 NOT SERVICED
10 STOPPER PLATE 1 NOT SERVICED
11 288349200102 ASSY EXHAUST SECOND PIPE 1
288349200101 ASSY BRACKET (FOR 2ND PIPE) 3
257649208205 PIPE CLAMP 2
257649007502 RUBBER BUFFER (FOR FITMENT WITH 10
BRACKET)
257649009202 WASHER (FOR FITMENT WITH BRACKET) 10
257649006902 TUBE (FOR FITMENT WITH BRACKET) 5
257649208205 PIPE CLAMP (FOR FITMENT WITH 5
BRACKET)
263249000105 ASSY BRACKET (2ND PIPE) 1
275249204201 PIPE CLAMP(FOR TAIL PIPE). 2
12 284949100101 ASSY. MUFFLER(NT6) 1
280949208203 CLAMP (SILENCER MTG,) 1
13 263249206921 TAIL PIPE(81.2 O.D. X 1.6 THK) 1
288349208203 CLAMP (EXHAUST MTG.) 1
288349208204 CLAMP (EXHAUST MTG.) 1
288349208202 CLAMP (EXHAUST MTG.) 2
17 277054249904 ASSY.MAGNETIC VALVE-24V 1
(EXH.BRAKE)
18 275449206701 PIN 1
19 288349200104 ASSY BRACKET 1

191
50.50.01 RADIATOR GROUP 50

CHASSIS TYPE: ALL

192
50.50.01 RADIATOR GROUP 50

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
252550100319 ASSY.RADIATOR WITH FRAME & 1
INTERCOOLER
1 252550100320 ASSY.RADIATOR WITH FRAME 1
252514600109 INTERCOOLER 1
11 11063898165 HEX BOLT M 16X85 2
12 257450009202 WASHER (47DIA) 4
13 257450006301 RUBBER BUFFER 4
14 12460501707 BRIGHT WASHER 17 2
15 257450006904 SPACER TUBE ( 35 LONG ) 2
16 278650009203 WASHER (40 ODX 20 IDX 2 THK) 2
17 12520696031 SPRING WASHER B 16 2
18 12051596020 HEX NUT M 16 2
19 252550506338 FAN SHROUD 1
23 252550005815 HOSE (RAD TO W.PUMP) 1
- 252550000263 ASSY CLAMP WITH SLEEVE-FOR HOSE 1
24 14280598217 HOSE CLAMP TB-54 1
25 14280599264 HOSE CLAMP TB-34 1
26 252550105890 HOSE(THERMOSTAT TO RADIATOR) 1
27 14280599302 HOSE CLAMP TB 36 1
28 254750104213 HOSE CLAMP ( 56 DIA) 1
29 252550106948 VENT TUBE(UCWL TO RADIATOR) 1
30 14280500161 HOSE CLAMP 16 4
31 278650105845 HOSE (6 ID X 55 LONG) 1
32 278650105843 VENT HOSE("L") 1
33 252550106947 WATER FILL PIPE 1
34 14300512306 SPRING BAND CLAMP 30DX12W 4
35 252550104207 CLAMP (FOR WATER FILL PIPE) 1
36 278550105803 HOSE (20 ID X 110 MM LENGTH) 1
37 252550105865 HOSE (20 ID X 105 MM LENGTH) 1
55 252520143839 FAN SHROUD RING 1
57 252550504201 HOSE CLAMP (610 MM ID ) 2
60 252550000239 ASSY.BRACKET-LH (RADIATOR FRAME 1
SIDE MTG)
60 252550000240 ASSY.BRACKET-RH (RADIATOR FRAME 1
SIDE MTG)
61 252550000237 ASSY.BRACKET-LH (RAD FRAME SIDE 1
MTG)
61 252550000238 ASSY.BRACKET-RH (RAD FRAME SIDE 1
MTG)

193
50.50.01 RADIATOR GROUP 50

CHASSIS TYPE: ALL

194
50.50.01 RADIATOR GROUP 50

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
62 252550000247 BRACKET ON L.M.(RAD FRAME SIDE MTG) 2
63 278650000250 ASSY RUBBER BUSH (RAD FRAME SIDE 2
MTG)
252501170228 ASSY.BRACKET (DIPSTICK MTG) 1
3129952420 CLAMP 1

195
54.54.01 LIGHT AND SIGNAL SYSTEM GROUP 54

CHASSIS TYPE: ALL

196
54.54.01 LIGHT AND SIGNAL SYSTEM GROUP 54

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 261854249911 HORN 24V LOW TONE 1
3 278254100104 ASSY. BATTERY CABLE (+VE)--50 SQ MM 1
4 277054110101 ASSY BATTERY CABLE (-VE) 1200 MM.LG. 1
257354100161 ASSY. BATTERY CABLE LINK (50 SQ MM) 1
300 LONG
9 261854440145 ASSY BLINKER LAMP WITH BULB LH 1
9 261854440146 ASSY BLINKER LAMP WITH BULB RH 1
10 261854400168 ENGINE LAMP ASSY 1
11 257354209933 BEEPER ALARM UNIT 24V 1
257354408201 BEEPER MOUNTING BRACKET 1
13 261854440159 ASSY MOTORISED HEAD LAMP 24V 1
COMPLETE LH
13 261854440160 ASSY MOTORISED HEAD LAMP 24V 1
COMPLETE RH
14 62120601020 LAMP H4 24V75/70W (FOR MOTORISED 2
H/LAMP)
15 62120510083 LAMP T4W 24V 4W 'E CERTIFIED' 2
269854500111 HEAD LAMP LEVELLING SWITCH 1
20 261854440102 ASSY. TAIL LAMP WITH BULB RH 24V 1
20 261854440101 ASSY. TAIL LAMP WITH BULB LH 24 V 1
21 62120520046 LAMP 24V 21W (FOR TAIL LAMP, BLINKER, 10
ENGINE LAMP)
22 62120510105 LAMP 24V 10W (FOR TAIL LAMP) 2
24 257454509956 LOW AIR PRESSURE SWITCH 2
25 257654509909 MECH. STOP LIGHT SWITCH 3
26 257354408203 BRACKET (TAIL LAMP) 2
27 254915200122 MINI-RELAYS 1
27 277054244601 MICRO RELAY 24V,10A 1
264154200159 BASE (RELAYS & FUSES MTG.) 1
270254509950 REVERSE LIGHT SWITCH 1
265454509913 LOW OIL PRESSURE SWITCH 1
263254209903 TEMP. TRANSDUCER 1
36 0281002514 BOOST PRESSURE/TEMP SENSOR 1 OPTIONAL WITH
264154209961
37 281002209 WATER TEMP SENSOR 1 OPTIONAL WITH
264154209962
38 281002214 ENGINE SPEED SENSOR 1 OPTIONAL WITH
264154209963
39 270754209904 VEHICLE SPEED SENSOR-VDO 1

197
54.54.01 LIGHT AND SIGNAL SYSTEM GROUP 54

CHASSIS TYPE: ALL

198
54.54.01 LIGHT AND SIGNAL SYSTEM GROUP 54

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
284954209910 DC-DC CONVERTER (20 AMP) 1
43 264154500137 DOUBLE CONTACT BRAKE SWITCH 1

199
54.54.02 INSTRUMENT CLUSTER GROUP 54

CHASSIS TYPE: ALL

200
54.54.02 INSTRUMENT CLUSTER GROUP 54

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 284954209902 INSTRUMENT CLUSTER (1:0.88) 1
2 261854209925 FUEL GAUGE 1
3 261854209927 TEMPERATURE GAUGE 1
4 261854209928 AIR PRESSURE GAUGE 2
5 261854209940 SPEEDOMETER 1
6 284954209904 RPM METER 1
15 275454209904 SPEEDOCABLE (JIS) 3200 LG. 1
18 207354500101 ASSY. MAIN LINE SWITCH 1
20 261454509901 STARTER PUSH BUTTON 1
22 261854540101 HAZARD WARNING SWITCH 24 V 1
23 261854500101 ASSY. COMBI SWITCH 1

201
54.54.03A WIRING HARNESS GROUP 54

CHASSIS TYPE: 458010

202
54.54.03A WIRING HARNESS GROUP 54

CHASSIS TYPE: 458010

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 284954660101 WIRING HARNESS-MAIN 1
2 263254600129 WIRING HARNESS-TAIL 1
3 261854600113 WIRING HARNESS STOP LIGHT SWITCH 1
4 261854660114 WIRING HARNESS WIPER MOTOR 1

203
54.54.03B WIRING HARNESS GROUP 54

CHASSIS TYPE: 458111

204
54.54.03B WIRING HARNESS GROUP 54

CHASSIS TYPE: 458111

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 284954660101 WIRING HARNESS-MAIN 1
2 261854660133 WIRING HARNESS-TAIL 1
3 261854600113 WIRING HARNESS STOP LIGHT SWITCH 1
4 261854660114 WIRING HARNESS WIPER MOTOR 1

205
60.60.01 ASSY. COWL (WITH FACE) GROUP 60

CHASSIS TYPE: ALL

206
60.60.01 ASSY. COWL (WITH FACE) GROUP 60

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 259260100185 ASSY. COWL COMPLETE WITH FITMENTS 1
2 259260100168 ASSY BARE COWL PAINTED 1

207
60.81.01 INTERNAL AND EXTERNAL FITMENTS GROUP 81

CHASSIS TYPE: ALL

208
60.81.01 INTERNAL AND EXTERNAL FITMENTS GROUP 81

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
3 257362500130 ASSY.FACE SIDE COMPL.WITH FRAME-RH 1
4 257362500133 ASSY.FACE SIDE COMPL.WITH FRAME LH 1
259261600111 ASSY.WHEEL ARCH RH 1
257361600115 ASSY.WHEEL ARCH LH 1
259261608269 EXTN. WHEEL ARCH RH 1
259261608268 EXTN. WHEEL ARCH LH 1
9 257383800104 ASSY. VENTILATION UNIT OUTER 1
13 257375100120 ASSY. CENTRE FLAP COMPLETE 1
14 261075100104 ASSY HINGE L H 1
14 261075100105 ASSY HINGE R H 1
20 259260106001 STAY ROD (CENTRE FLAP) 1
22 350272300111 ASSY. LOCK (CENTRE FLAP) 2
25 206075100107 ASSY. KNOB CENTRE FLAP 2
26 257675207501 BUSH CENTRE FLAP 2
350552070129 ASSY. RUBBER BUFFER (BONNET) 2
35 259281100131 ASSY HEAD LAMP DOME 2
278281100109 ASSY. ‘T’ EMBLEM COMPLETE WITH 1 FOR SELECTION
GRILLE
38 268075200105 ASSY. ‘T’ EMBLEM (OVAL SYLISHED)-W/O 1 FOR SELECTION
GRILL
47 274275206301 ASSY. LETTER T (NEW STYLISHED) 2
48 274275206302 ASSY. LETTER A (NEW STYLISHED) 2
264068809901 CLIP (MASCOT) 12
51 259281800114 ASSY TATA 1615 MASCOT 1
278281106303 STICKER "TURBO-INTERCOOLER" 1
278281100108 KIT FOR ASSY REAR VIEW MIRROR 1 COMPRISES
COMPLETE MIRROR,FRAME,
BRACKET, ETC.
55 257681100152 ASSY REAR VIEW MIRROR OUTER RH 1
56 257681100153 ASSY REAR VIEW MIRROR OUTER LH 1
60 257681100146 ASSY PROXIMITY MIRROR 1
61 274781100119 ASSY REAR VIEW MIRROR OUTER(WIDE 1
ANGLE)
259281900109 ASSY ENGINE SHIELDING RH 1
259281900107 ASSY ENGINE SHIELDING LH 1
259281106308 MUDFLAP (SPRAY SUPPRESSION) 2
259281100137 ASSY ARRESTOR SPRAY SUPPRESSION 2
259281806301 COVER(AIR FILTER) LH 1

209
60.81.01 INTERNAL AND EXTERNAL FITMENTS GROUP 81

CHASSIS TYPE: ALL

210
60.81.01 INTERNAL AND EXTERNAL FITMENTS GROUP 81

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
276860100101 ASSY.BRACKET LH-RHD(AIR FILTER 1
MOUNTING)
259281800101 ASSY.COVER LH-RHD(POWER 1
STRG.TANK)
257360100196 ASSY BRACKET (POWER STEERING TANK 1
MTG)
259286900125 ASSY FOOT STEP RH 1

211
60.82.01 WIPER SYSTEM GROUP 82

CHASSIS TYPE: ALL

212
60.82.01 WIPER SYSTEM GROUP 82

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 261882249901 ASSY. WIPER MOTOR 17 W 24V W/ MSSL 1
TER.
2 206082406003 LINK ROD (1004 LONG) 1
3 206082406001 LINK ROD (224 LONG) 1
0008200037J ASSY. KIT FOR 17 W WIPER MOTOR 1
CONSISTING OF :
4 WHEEL BOX 2
5 LINK END ASSY. RH 2
6 LINK END ASSY. LH 2
SPACER 2
7 264182409904 ASSY WIPER BLADE (533 MM LG) 1
8 265182400177 ASSY WIPER ARM 1
277082400103 ASSY BRACKET (WIPER MOTOR MTG.) 1

213
60.82.02 WIND SHIELD WASHING SYSTEM GROUP 82

CHASSIS TYPE: ALL

214
60.82.02 WIND SHIELD WASHING SYSTEM GROUP 82

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 257382240101 ASSY. WINDSHIELD WASHER KIT (24 V) 1
CONSISTING OF :
2 PUMP ASSY. 1
3 TANK 1
4 TUBE (860 LONG) 1
5 TUBE (TANK TO PUMP INLET) 1
6 TUBE (570 LONG) 1
7 OMEGA CLIP 8
8 ASSY. NOZZLE 2
9 BRACKET WINDSHIELD WASHER 1
10 TUBE (190 LONG) 1
11 T JOINT 1
257360110149 ASSY.BRACKET(WIND SHILED WASHER 1
MOUNTING)

215
60.88.01A ENGINE HOOD, BUMPER AND SUPD GROUP 88

CHASSIS TYPE: 458010

216
60.88.01A ENGINE HOOD, BUMPER AND SUPD GROUP 88

CHASSIS TYPE: 458010

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
ENGINE HOOD
1 278288700101 ASSY. ENGINE HOOD COMPLETE 1
2 259288700103 ASSY. TOGGLE CLAMP 2
5 259288707704 SEALING RUBBER (ENGINE HOOD) 1
259288706002 STAY ROD (ENGINE HOOD) 1
6 257388706303 GRAB HANDLE 1
259288708203 CLAMPING PLATE(E/HOOD BASE PLATE) 2
275126800152 ASSY BASE PLATE 1
BUMPER
7 257388500116 ASSY BUMPER COMPLETE 1
SUPD
259270000101 KIT ASSY SUPD 1

217
60.88.01B ENGINE HOOD, BUMPER AND SUPD GROUP 88

CHASSIS TYPE: 458111

218
60.88.01B ENGINE HOOD, BUMPER AND SUPD GROUP 88

CHASSIS TYPE: 458111

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
ENGINE HOOD
1 278288700101 ASSY. ENGINE HOOD COMPLETE 1
2 259288700103 ASSY. TOGGLE CLAMP 2
5 259288707704 SEALING RUBBER (ENGINE HOOD) 1
259288706002 STAY ROD (ENGINE HOOD) 1
6 257388706303 GRAB HANDLE 1
259288708203 CLAMPING PLATE(E/HOOD BASE PLATE) 2
275126800152 ASSY BASE PLATE 1
BUMPER
7 257388500116 ASSY BUMPER COMPLETE 1
SUPD
259270000103 KIT ASSY SUPD 1

219
60.89.01 COWL MOUNTING GROUP 89

CHASSIS TYPE: ALL

220
60.89.01 COWL MOUNTING GROUP 89

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 275089100105 ASSY BRACKET LH FRONT MTG 1
7 259289100109 ASSY.BRACKET LH(COWL REAR MTG) 1
7 259289100110 ASSY BRACKET RH (COWL MTG REAR) 1
8 206089107702 PACKING FRONT 2
13 206089107701 PACKING REAR 2
257389109201 WASHER 32

221
60.91.01 SEAT BELT GROUP 91

CHASSIS TYPE: ALL

222
60.91.01 SEAT BELT GROUP 91

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
257691500134 SEAT BELT 2
257391100113 BRACKET 2

223