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Maintenance
Guidelines of
Amaron Volt
Batteries
Battery Contents & features
Battery Contents
Battery Contents & Major Features
Installation Process
• Pre Installation
• Space Consideration
• Floor Loading
• Receipt of Material
• Tools required
• Installation
• OCV Checking
• Terminal Connections
• Post Installation
• Final check of systems
• Charging Considerations
Pre – Installation
Space Consideration & Floor Loading
Space Consideration:
Floor Loading:
• Socket (13No)
• Box spanner
Installation
Installation Process
• Tightness of connector at
terminal should be 11Nm for
M6 bolt & 16Nm for M8 bolt.
12
Final checking of systems
Sl.
Checks Remedial action
No
3 Oxidation formed on terminal post. Clean with brash brush (or) Emery paper.
Over voltage cut off and under voltage trip in the Power plant
6 During Installation & Whenever necessary
(Over voltage cutoff: 2.33VPC, Under Voltage trip: 1.75 VPC)
Ripple and the regulation in the Power plant. (Ripple: <2% rms.
7 During Installation & Whenever necessary
Value, O/p Voltage Regulation: ±1%.)
VRLA Batteries require Constant potential current limited type (SMPS) charger with the following features.
Over Voltage Cut-Off: 2.33 Volts per cell & 55.92Volts & under voltage cut Off- 1.75 VPC & 42Volts per 48Volts system
O&M Guidelines
O&M Guidelines
Do’s & Don’ts
Do’s & Don’ts
DO’s
• Clean the batteries as and when dust accumulates. DON’Ts
• Keep the batteries away from heat source, sparks, fire etc., • Do not add water or acid
• For float application, Charge the batteries once in every
• Do not tamper the safety valves
three months @ 2.30 VPC for 24 hrs.
• Do not paste Sr. No Stickers on Vent plug
• For cyclic application, Charge the batteries once in every
one month @ 2.32 VPC for 24 hrs. • Do not mix the batteries of different capacities or
• Auto Float To Boost Setting has to be in Active mode. • Do not over tighten the terminal bolts
• Wherever cables are used ensure using proper cable size • Do not allow any metal objects to rest on the battery or
and crimping of the lug to the cable. fall across the battery terminals
• Check the vent plug tightness always in 90⁰ Direction. • Do not mix the batteries of different capacities or
• Tighten all terminal bolts to 16 Nm for M8 & 11Nm for M6. makes
• Re- torque all the terminal bolts once in every six months. • Do not mix ordinary conventional/low maintenance
• After discharge, recharge the batteries when power batteries with maintenance Free VRLA batteries
restores. • Do not install physically damaged cells
• Always use calibrated instruments for measurements.
Trouble Shooting
Trouble Shooting
• Under charging
• Corroded terminals
• Effect of temperature
Trouble Shooting
Low Back Up
Trouble Shooting
Corrosion Sulphation
Dry-out of separator Reduction in capacity during operation
Water loss Un-equalization voltage among the cells
Increased Temperature
Oxygen recombination will not take place Sudden drop in voltage during charge/discharge
Cell efficiency come down Low capacity
Heating of the terminal post
Temperature effect
Temperature effect
Corrective action:
To some extent this can be compensated by adjusting the charger voltage setting by -3 mV per cell per degree raise in the temperature
Vice versa.
Thank you