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Bienvenido: r080ea12
Producto: BACKHOE LOADER
Modelo: 420E BACKHOE LOADER PRA
Configuración: 420E Backhoe Loader Single Tilt PRA00001-UP (MACHINE)
POWERED BY C4.4 Engine
i07694458
Articulated Truck
All
Asphalt Paver
All
Backhoe Loader
All
Challenger
All
Engine
G3512 (S/N: A3S1-UP; A3T1-UP)
G3516 (S/N: A3X1-UP)
Integrated Toolcarrier
All
Landfill Compactor
All
Motor Grader
All
Off-Highway Truck/Tractor
All
On-Highway Transmission
All
Paving Compactor
All
Petroleum Transmission
All
CX38-P892 (S/N: B4R1-UP)
Pipelayer
All r080ea12
Pumper All Caterpillar: Confidential Yellow
Utility Mounted
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Introduction
Table 1
Revision Summary of Changes in SEBF8178
08 Added Tables 2and tools in Table 3. Updated effectivity and boilerplate information.
Added new serial number prefixes for New Product Introduction (NPI).
Updated copyright date to 2018.
07
Removed old point of contacts.
Added new point of contact.
Updated effectivity for All OEM Transmissions and added Canceled Part Numbers and Replaced
06
Part Numbers section.
05 Update Media with Group Effectivity
© 2019 Caterpillar All Rights Reserved. This guideline is for the use of Cat dealers only. Unauthorized use of
this document or the proprietary processes therein without permission may be violation of intellectual property
law.
cost reductions. Every effort has been made to provide the most current information that is known to Caterpillar.
Continuing improvement and advancement of product design might have caused changes to your product which
are not included in this publication. This Reuse and Salvage Guideline must be used with the latest technical
information that is available from Caterpillar.
For technical questions when using this document, work with your Dealer Technical Communicator (TC).
To report suspected errors, inaccuracies, or suggestions regarding the document, submit a form for feedback in
the Service Information System (SIS Web) interface.
Illustration 1 g02139237
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to
observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards. This person should also have
the necessary training, skills, and tools to perform these functions properly. Safety precautions and warnings are
provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death
could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might
involve a potential hazard. Therefore, the warnings in this publication and the warnings that are on the product
are not all inclusive. If a tool, a procedure, a work method, or operating technique that is not recommended by
Caterpillar is used, ensure that it is safe for you and for other people to use. Ensure that the product will not be
damaged or the product will not be made unsafe by the operation, lubrication, maintenance, or the repair
procedures that are used.
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Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not
heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the “Safety Alert Symbol” which is followed by a “Signal Word” such as
“DANGER”, “WARNING” or “CAUTION”. Refer to Illustration 2 for an example of a “WARNING” Safety
Alert Symbol.
Illustration 2 g00008666
Pay Attention!
Become Alert!
The message that appears under the safety alert symbol explains the hazard.
Operations that may cause product damage are identified by "NOTICE" labels on the product and in this
publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The
safety information in this document and the safety information on the machine are not all inclusive.
Determine that the tools, procedures, work methods, and operating techniques are safe. Determine that
the operation, lubrication, maintenance, and repair procedures will not damage the machine. Also,
determine that the operation, lubrication, maintenance, and repair procedures will not make the machine
unsafe.
The information, the specifications, and the illustrations that exist in this guideline are based on information
which was available at the time of publication. The specifications, torques, pressures, measurements,
adjustments, illustrations, and other items can change at any time. These changes can affect the service that is
given to the product. Obtain the complete, most current information before you start any job. Caterpillar dealers
can supply the most current information.
Summary
This guideline contains the latest standards of engineering, which will help minimize owning and operating
costs. A part is expected to reach the next Planned Component Rebuild (PCR) if the part meets the specifications
within this guideline and the part is intended for a similar application. Use this guideline to determine whether a
part should be reused. Do not install a part that is not reusable. During reconditioning, correct any condition
that might have caused the original failure.
During normal operation, wear occurs in the slots of transmission and brake piston tangs. Just as the slots r080ea12
Caterpillar:
become worn on clutch plates, the slots of the piston tangs also become indented on one or bothConfidential
sides. ReferYellow
to
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23/6/2019 420E Backhoe Loader Single Tilt PRA00001-UP (MACHINE) POWERED BY C4.4 Engine(SEBP4610 - 39) - Documentación
Illustration 4. This wear causes unnecessary circumferential movement that could cause an interference with the
housing resulting in incorrect shifting or braking.
References
Table 2
References
Media
Publication Type & Title
Number
Special Publication
PERJ1017
"Dealer Service Tools Catalog"
NOTICE
The most recent Service Advisories, Service Letters, and Technical
Service Bulletins that are related to this component should be reviewed
before beginning work. Often Service Advisories, Service Letters, and
Technical Service Bulletins contain upgrades in repair procedures,
parts, and safety information which pertain to the components being
repaired.
NOTICE
Failure to follow the recommended procedure or the specified tooling
that is required for the procedure could result in damage to
components.
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Note: The Tooling and Equipment in Table 3 is not an all inclusive list of Tooling required to perform every task
within this document. Tooling needs may vary for the scope of work to be performed for each specific rebuild.
Table 3
Required Tooling and Equipment
Measurement
367-9109 Caliper (Digital) (6-Inch)
Checks
Surface
1U-5516 Disc (Coarse) Preparation
/ De-burring
Surface
1U-5518 Threaded Shaft Preparation
/ De-burring
Surface
1U-5519 Holder (Disc Pad) Preparation
/ De-burring
Surface
Die Grinder
222-3076 Preparation
(Right Angle)
/ De-burring
Surface
222-3074 Wheel Grinder Group Preparation
/ De-burring
Surface
— 1/4 inch Shank Carbide Burring Bit Preparation
/ De-burring
Visual Surface
— (3) Bright Incandescent Light
Inspection (VT) r080ea12
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— Degreaser Weld Preparation
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Vise
233-8145 Weld Preparation
(4.00 inch)
4C-3750 Jaw Cap Weld Preparation
Illustration 3 g02159962
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23/6/2019 420E Backhoe Loader Single Tilt PRA00001-UP (MACHINE) POWERED BY C4.4 Engine(SEBP4610 - 39) - Documentación
Illustration 4 g06398914
Nomenclature for pin slot wear limits
Table 4
Pin Slot Wear Information Measurements taken
Radial Indent Width
Reaction Pin Slot Width (A) Actual (A) Actual (B
(B)
Diameter Maximum Measurement Measurement
Maximum
16.3 mm
Ø 2.70 mm (0.500 inch) 9.7 mm (0.38 inch)
(0.64 inch)
Ø 15.88 mm 19.3 mm
9.7 mm (0.38 inch)
(0.625 inch) (0.76 inch)
Preparation
NOTICE
Ensure that the jaw caps are in place to prevent damaging the face of
the piston.
Thoroughly clean and de-grease the piston. Secure the piston in the vise. Use the die grinder and bit to buff the
worn surface of the pin slot, prior to welding.
Salvage Procedure
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Illustration 5 g02159964
Worn Area
Illustration 6 g02159973
Welded Area
1. Position the piston with the worn side of the slot downward. Use weld electrode to build up the worn area.
Do not put an excessive amount of weld in the slot, higher than the unworn area. Refer to Illustrations 5
and 6.
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Illustration 7 g02159974
Slot ground flush with unworn surface.
Illustration 8 g02159975
Completed piston with parallel sides.
2. Use the die grinder and bit to grind the weld flush with the unworn surface of the tang. Grind both sides of
the tang and slot area. The ground surface in the pin slot should be parallel with the other side of the slot.
The shot width should approximately be 0.25 mm (0.010 inch) to 0.38 mm (0.015 inch) larger than the
reaction pin diameter. Refer to Illustrations 7 and 8.
Copyright 1993 - 2019 Caterpillar Inc. Sun Jun 23 2019 14:30:44 GMT-0500 (hora estándar de Perú)
Todos los derechos reservados.
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