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23/6/2019 420E Backhoe Loader Single Tilt PRA00001-UP (MACHINE) POWERED BY C4.

4 Engine(SEBP4610 - 39) - Documentación

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Bienvenido: r080ea12
Producto: BACKHOE LOADER
Modelo: 420E BACKHOE LOADER PRA
Configuración: 420E Backhoe Loader Single Tilt PRA00001-UP (MACHINE)
POWERED BY C4.4 Engine

Pautas de reutilización y recuperación


Procedure to Salvage Tang Slots on Transmission and Brake Pistons {0679, 3160, 4011, 4251}
Número de medio -SEBF8178-08 Fecha de publicación -27/03/2013 Fecha de actualización -27/02/2019
Caterpillar: Confidential Yellow

i07694458

Procedure to Salvage Tang Slots on Transmission and Brake Pistons


{0679, 3160, 4011, 4251}
SMCS - 0679; 3160; 4011; 4251

Articulated Truck
All
Asphalt Paver
All
Backhoe Loader
All
Challenger
All
Engine
G3512 (S/N: A3S1-UP; A3T1-UP)
G3516 (S/N: A3X1-UP)
Integrated Toolcarrier
All
Landfill Compactor
All
Motor Grader
All
Off-Highway Truck/Tractor
All
On-Highway Transmission
All
Paving Compactor
All
Petroleum Transmission
All
CX38-P892 (S/N: B4R1-UP)
Pipelayer
All r080ea12
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Utility Mounted
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Skid Steer Loader


All
Soil Compactor
All
Track-Type Loader
All
Track-Type Skidder
All
Track-Type Tractor
All
Transmission
All OEM Transmissions
TH55FT-E70 (S/N: PCJ1-UP)
TH55FT-E90 (S/N: THE1-UP)
Underground Articulated Truck
All
Wheel Dozer
All
Wheel Feller Buncher
All
Wheel Loader
All
Wheel Skidder
All
Wheel Tractor-Scraper
All

Introduction
Table 1
Revision Summary of Changes in SEBF8178
08 Added Tables 2and tools in Table 3. Updated effectivity and boilerplate information.

Added new serial number prefixes for New Product Introduction (NPI).
Updated copyright date to 2018.
07
Removed old point of contacts.
Added new point of contact.

Updated effectivity for All OEM Transmissions and added Canceled Part Numbers and Replaced
06
Part Numbers section.
05 Update Media with Group Effectivity

04 Update to SIS web Authored Format

© 2019 Caterpillar All Rights Reserved. This guideline is for the use of Cat dealers only. Unauthorized use of
this document or the proprietary processes therein without permission may be violation of intellectual property
law.

Information contained in this document is considered Caterpillar: Confidential Yellow.


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This Reuse and Salvage Guideline contains the necessary information to allow a dealer to establish
Caterpillar: a parts Yellow
Confidential
reusability program. Reuse and salvage information enables Caterpillar dealers and customers to benefit from
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cost reductions. Every effort has been made to provide the most current information that is known to Caterpillar.
Continuing improvement and advancement of product design might have caused changes to your product which
are not included in this publication. This Reuse and Salvage Guideline must be used with the latest technical
information that is available from Caterpillar.

For technical questions when using this document, work with your Dealer Technical Communicator (TC).

To report suspected errors, inaccuracies, or suggestions regarding the document, submit a form for feedback in
the Service Information System (SIS Web) interface.

Canceled Part Numbers and Replaced Part Numbers


This document may include canceled part numbers and replaced part numbers. Use the Numerical Part Record
(NPR) on the Service Information System Website (SIS web) for information about canceled part numbers and
replaced part numbers. NPR will provide the current part numbers for replaced parts.

Important Safety Information

Illustration 1 g02139237

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to
observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards. This person should also have
the necessary training, skills, and tools to perform these functions properly. Safety precautions and warnings are
provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death
could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might
involve a potential hazard. Therefore, the warnings in this publication and the warnings that are on the product
are not all inclusive. If a tool, a procedure, a work method, or operating technique that is not recommended by
Caterpillar is used, ensure that it is safe for you and for other people to use. Ensure that the product will not be
damaged or the product will not be made unsafe by the operation, lubrication, maintenance, or the repair
procedures that are used.

Improper operation, lubrication, maintenance or repair of this product


can be dangerous and could result in injury or death.
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Do not operate or perform any lubrication, maintenance or repair on


this product, until you have read and understood the operation,
lubrication, maintenance and repair information.

Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not
heeded, bodily injury or death could occur to you or to other persons.

The hazards are identified by the “Safety Alert Symbol” which is followed by a “Signal Word” such as
“DANGER”, “WARNING” or “CAUTION”. Refer to Illustration 2 for an example of a “WARNING” Safety
Alert Symbol.

Illustration 2 g00008666

This safety alert symbol means:

Pay Attention!

Become Alert!

Your safety is Involved.

The message that appears under the safety alert symbol explains the hazard.

Operations that may cause product damage are identified by "NOTICE" labels on the product and in this
publication.

Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The
safety information in this document and the safety information on the machine are not all inclusive.
Determine that the tools, procedures, work methods, and operating techniques are safe. Determine that
the operation, lubrication, maintenance, and repair procedures will not damage the machine. Also,
determine that the operation, lubrication, maintenance, and repair procedures will not make the machine
unsafe.

The information, the specifications, and the illustrations that exist in this guideline are based on information
which was available at the time of publication. The specifications, torques, pressures, measurements,
adjustments, illustrations, and other items can change at any time. These changes can affect the service that is
given to the product. Obtain the complete, most current information before you start any job. Caterpillar dealers
can supply the most current information.

Summary
This guideline contains the latest standards of engineering, which will help minimize owning and operating
costs. A part is expected to reach the next Planned Component Rebuild (PCR) if the part meets the specifications
within this guideline and the part is intended for a similar application. Use this guideline to determine whether a
part should be reused. Do not install a part that is not reusable. During reconditioning, correct any condition
that might have caused the original failure.

During normal operation, wear occurs in the slots of transmission and brake piston tangs. Just as the slots r080ea12
Caterpillar:
become worn on clutch plates, the slots of the piston tangs also become indented on one or bothConfidential
sides. ReferYellow
to
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Illustration 4. This wear causes unnecessary circumferential movement that could cause an interference with the
housing resulting in incorrect shifting or braking.

Refer to Table 4 for wear limits in the pin slots.

References
Table 2
References

Media
Publication Type & Title
Number

"Why Reuse and Salvage Parts"


Channel1
https://channel1.mediaspace.kaltura.com/media/Why+Reuse+and+Salvage+Parts/0_ae9rhu2z

Special Publication
PERJ1017
"Dealer Service Tools Catalog"

Reuse and Salvage Guidelines


SEBD0512
"Caterpillar Service Welding Guide"

Reuse and Salvage Guidelines


SEBF8187
"Standardized Parts Marking Procedures"

Service Advisories, Service Letters, and Technical Service Bulletins

NOTICE
The most recent Service Advisories, Service Letters, and Technical
Service Bulletins that are related to this component should be reviewed
before beginning work. Often Service Advisories, Service Letters, and
Technical Service Bulletins contain upgrades in repair procedures,
parts, and safety information which pertain to the components being
repaired.

Tooling and Equipment

NOTICE
Failure to follow the recommended procedure or the specified tooling
that is required for the procedure could result in damage to
components.

To avoid component damage, follow the recommended procedure using


the recommended tools.
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Note: The Tooling and Equipment in Table 3 is not an all inclusive list of Tooling required to perform every task
within this document. Tooling needs may vary for the scope of work to be performed for each specific rebuild.

Table 3
Required Tooling and Equipment

Part Number Description Designation

— (1) Personal Protective Equipment (PPE) Personal Protection

Measurement
367-9109 Caliper (Digital) (6-Inch)
Checks

Caliper - Digital Measurement


423-4373
0 - 200 mm (0.0 - 8.00 inch) Checks

Surface
1U-5516 Disc (Coarse) Preparation
/ De-burring

Surface
1U-5518 Threaded Shaft Preparation
/ De-burring

Surface
1U-5519 Holder (Disc Pad) Preparation
/ De-burring

Surface
Die Grinder
222-3076 Preparation
(Right Angle)
/ De-burring
Surface
222-3074 Wheel Grinder Group Preparation
/ De-burring
Surface
— 1/4 inch Shank Carbide Burring Bit Preparation
/ De-burring

9U-7377 (2) Metal Marking Pen Parts Marking

6V-2010 Polishing Stone Gear Polishing

1U-9918 Brush General Cleaning


1U-5512 Abrasive Material (Roll) General Cleaning

8T-7765 Surface Reconditioning Pad (180 Grit) General Cleaning


162-5791 Towel General Cleaning
288-4209 Paper Towel General Cleaning

Visual Surface
— (3) Bright Incandescent Light
Inspection (VT) r080ea12
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— Degreaser Weld Preparation
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Vise
233-8145 Weld Preparation
(4.00 inch)
4C-3750 Jaw Cap Weld Preparation

— Weld Electrode Ø 2.00 (0.078 inch) Diameter Welding


Reaction Pin
— Gauge Weld Repair
Ø 15.88 mm (0.625 inch)
— Ø 2.70 mm (0.500 inch) Gauge Weld Repair
Feeler Gauge
8H-8581 Gauge Weld Repair
0.038 - 0.635 mm (0.0015 - 0.0250 inch)
(1) Refer to PERJ1017Special Publication, "Dealer Service Tools Catalog" for Personal Protective Equipment (PPE) part numbers
suitable by geographic location and local safety standards.
(2) Available in the United States only.
(3) Refer to Special Publication, PERJ1017, "Dealer Service Tools Catalog" for suitable tooling.

Pin Slot Wear

Illustration 3 g02159962

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Illustration 4 g06398914
Nomenclature for pin slot wear limits

Table 4
Pin Slot Wear Information Measurements taken
Radial Indent Width
Reaction Pin Slot Width (A) Actual (A) Actual (B
(B)
Diameter Maximum Measurement Measurement
Maximum
16.3 mm
Ø 2.70 mm (0.500 inch) 9.7 mm (0.38 inch)
(0.64 inch)
Ø 15.88 mm 19.3 mm
9.7 mm (0.38 inch)
(0.625 inch) (0.76 inch)

Preparation

NOTICE
Ensure that the jaw caps are in place to prevent damaging the face of
the piston.

Thoroughly clean and de-grease the piston. Secure the piston in the vise. Use the die grinder and bit to buff the
worn surface of the pin slot, prior to welding.

Salvage Procedure

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Illustration 5 g02159964
Worn Area

Illustration 6 g02159973
Welded Area

1. Position the piston with the worn side of the slot downward. Use weld electrode to build up the worn area.
Do not put an excessive amount of weld in the slot, higher than the unworn area. Refer to Illustrations 5
and 6.

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Illustration 7 g02159974
Slot ground flush with unworn surface.

Illustration 8 g02159975
Completed piston with parallel sides.

2. Use the die grinder and bit to grind the weld flush with the unworn surface of the tang. Grind both sides of
the tang and slot area. The ground surface in the pin slot should be parallel with the other side of the slot.
The shot width should approximately be 0.25 mm (0.010 inch) to 0.38 mm (0.015 inch) larger than the
reaction pin diameter. Refer to Illustrations 7 and 8.

Copyright 1993 - 2019 Caterpillar Inc. Sun Jun 23 2019 14:30:44 GMT-0500 (hora estándar de Perú)
Todos los derechos reservados.
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Red privada para licenciados del SIS.

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