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Version 3
426006-2329-013-A01
BG-30 Installation, Operation, and Maintenance Manual
V3
Catalog No: X37016
August 2008, 3 rd Edition
Introduction.............................................................................. 1-1
BG-30 Platform Overview ................................................................................. 1-1
Operation.................................................................................. 4-1
Commissioning Tests ....................................................................................... 4-1
In this chapter:
Overview .......................................................................................................... vii
Intended Audience ............................................................................................ vii
Document Organization ................................................................................... viii
Document Conventions ................................................................................... viii
Related Documentation ..................................................................................... ix
Obtaining Technical Documentation .................................................................. x
Technical Assistance ......................................................................................... xi
Overview
The BroadGate® (BG) BG-30 Installation, Operation, and Maintenance
Manual (IOMM) describes how to install BG-30 shelves and how to install and
replace hardware components, including cards, modules, and accessories.
Intended Audience
The BG-30 IOMM is intended for installation and other qualified service
personnel responsible for installing the platform and its accessories.
Document Organization
This manual contains the following information:
Installation
Operation
Maintenance
Additional functionality
Document Conventions
When applicable, this manual uses the following conventions.
Related Documentation
The following publications may be of assistance to you in the installation and
commissioning processes. Some of these documents present information
supplied in this installation manual in greater or lesser detail.
BroadGate Product Line General Description
BroadGate Product Line System Specifications
BroadGate EMS-BGF User Manual
BroadGate LCT-BGF User Manual
BroadGate BG-30 Reference Manual
LightSoft® Network Management System User Manual
IEC Publication 825 - Laser Safety Requirements
Obtaining Technical
Documentation
To obtain technical documentation related to the BG-30 or any other ECI
Telecom product, please contact:
ECI Telecom Ltd.
Documentation Department
30 Hasivim St.
Petach Tikva 49130
Israel
Fax: +972-3-9268060
Email: on.documentation@ecitele.com
Technical Assistance
The configuration, installation, and operation of the BG-30 and its operation in
a network are highly specialized processes. Due to the different nature of each
installation, some planning aspects may not be covered in this manual.
If you have questions or concerns about your network design or if you require
installation personnel to perform the actual installation process, ECI Telecom
maintains a staff of design engineers and highly trained field service personnel.
The services of this group are available to customers at any time.
If you are interested in obtaining design assistance or a network installation
plan from ECI Telecom's Customer Support team, contact your ECI Telecom
sales representative. With any support related issues, technical or logistic,
please contact the ECI Telecom Customer Support center at your location. If
you are not familiar with that location, please contact our central customer
support center action line at:
Telephone +972-3-9266000
Telefax +972-3-9266370
Email on.support@ecitele.com
In this chapter:
BG-30 Platform Overview............................................................................... 1-1
NOTE: In BG-30 V1, only the base unit (the lower shelf in
the typical BG-30 shelf) is released.
In this chapter:
Overview ......................................................................................................... 2-1
Site Preparation................................................................................................ 2-4
Tools and Test Equipment ............................................................................... 2-6
Installation of BG-30 in Racks ........................................................................ 2-7
Preparing Cables and Fibers .......................................................................... 2-10
Work and Equipment Safety.......................................................................... 2-16
Protection Against ESD ................................................................................. 2-22
Overview
This chapter contains important information that will help you carry out a safe
and trouble-free installation.
Site Preparation
Perform a preliminary survey of the installation site, taking into consideration
the following issues:
System environmental requirements
Physical location of the BG-30 shelves
Location of power sources
Types of interfaces used at the site (optical, electrical, management, alarm
monitoring, and so on)
Work and equipment safety requirements
Environmental Requirements
The environmental conditions listed in the following table are applicable to
BG-30 equipment and must be ensured at the installation site.
Physical Location
Equipment type Height (mm) Width (mm) Depth (mm) Max. weight (kg)
BG-30B 44 465 243 5
BG-30E 88 440 243 4.5
RAP-BG 88 440 150 4
FST 44.5 440 240 5
ODF 44.5 440 240 8
xDDF-21 44.5 440 150 1.5
ICP_MCP30 44 440 140 1.5
Power Sources
BG-30 shelves can be powered by DC sources complying with the applicable
sections of ETSI 300 132-2 and the SELV or TNV requirements of EN 60950.
The nominal supply voltage is -48 VDC (positive-lead grounded). However,
the allowed supply voltage range is -40 VDC to -75 VDC. For redundancy, two
separate DC power sources should be available. In the DC power supply, the
maximum power consumption of the BG-30B is 55 W.
For AC power supply, an external AC/DC converter should be configured.
Installation Plan
This section provides guidelines for planning the installation of BG-30 shelves
and ancillary equipment in racks.
We recommend installation in ECI Telecom’s ETSI racks, which provide the
following advantages:
Removable rear and side panels, enabling tidy leading and efficient
maintenance of all rack cables, including:
PCM/E1/E3/DS-3/STM-1e cables
Control cables
Power cables
Data cables
Voice frequency cables
Timing cables
Two ducts on the rack’s front rails for routing up to 200 optical fibers
Open frame top and bottom, facilitating easy leading of cables from
suspension floors and/or ceiling ladders
Front-door mountable for left or right opening
BG-30 equipment racks may be installed on wooden, concrete, or floating
floors, or suspended from overhead mountings.
Fiber Storage Tray. A separate FST can be installed for each BG-30 with
optical modules. Each FST contains two storage reels, enabling the fiber to
be stored on the right or left side of the tray. Leave at least 50 mm of free
space between the BG-30 shelf and its FST, and another 50 mm free
between the FST and the next BG-30 shelf.
xDDF-21. When unbalanced E1 interfaces are needed, the xDDF-21 should
be installed with the BG-30. Each xDDF-21 can support 21 channels of E1.
The xDDF-21 can be installed anywhere on the same rack on which the
BG-30 shelf is installed, or on another rack.
ICP_MCP30. When an RS-232 or V.11 interface from the MCP30 is used,
the ICP_MPC30 should be installed to distribute the concentrated Auxiliary
connector into dedicated connectors for each function. The ICP_MCP30
can be installed anywhere on the same rack on which the BG-30 shelf is
installed.
Figure 2-1: Typical installation of four BG-30 shelves in an ETSI 2200 rack
Grounding Cables
Shelf grounding is achieved by connecting the shelf to the rack using rack
mounting brackets. Grounding is provided by contact when the unit is fastened
to the rack.
A reliable low-impedance connection must be provided using copper
conductors between the rack frame and the site grounding bus.
Make the connection between the rack grounding screw and the site grounding
bus with a 2 AWG (35 mm²) or thicker copper lead with yellow/green
insulation, in compliance with UL/ETSI recommendations.
Route grounding conductors along the shortest possible route. Treat the bare
portion of the conductor with antioxidant and connect a listed two-hole
compression lug. If the lug is not plated, polish it until it has a bright finish and
coat it with antioxidant before connecting it to the frame of the rack. Do not
mix different types of metal conductors.
DC Power Cables
DC power cables should be prepared on site. Two types of DC power cables
are needed:
RAP input power cables
Shelf power cables
ECI Telecom recommends the use of shielded power cables for DC power
connections, with the shields connected to the frame ground at the rack end
only.
The recommended cable gauge is 25 mm² or thicker. This gauge ensures that
the voltage drop across the rack power cable does not exceed 2 V, even for
cable runs of maximum 30 meters connected to a RAP and providing power to
multiple BG-30 shelves.
When the RAP is used to provide power to a single BG-30 shelf, lower-lead
gauges may be used, as follows:
For runs not exceeding 20 meters, it is sufficient to use 10 m² copper leads.
For runs not exceeding 30 meters, it is sufficient to use 16 m² copper leads.
Alarm Cables
Alarm cables used within BG-30 equipment are included in the shipment
according to the site specifications.
The alarm indications are carried by the shelf alarm indication cable. One shelf
alarm indication cable is required for each BG-30 shelf installed in the rack.
There are two types of alarm cable. If the ICP_MCP30 is not installed, an
alarm cable connects between the Auxiliary connector on the MCP30 and one
of the Alarms connectors on the RAP (RAP-100 only). If the ICP_MCP30 is
installed, another alarm cable connects between the ALARMS connector on the
ICP_MCP30 and one of the ALARMS connectors on the RAP (RAP-100
only). Cable length is 2.0 m.
Management Cables
Out-of-band management traffic is connected to a BG-30 shelf via the RJ-45
(MNG) connector located on the front panel of the MCP30.
The MNG Ethernet connector is wired as a 10BaseT station port for direct
connection through an RJ-45-to-RJ-45 straight cable to a port of a 10BaseT
Ethernet hub.
Suitable standard Ethernet station cables are available from many sources.
Cables of Category 5 or better must be used. In all cases, the length of the
cables must not exceed the maximum recommended for the cable type and hub
port in use (up to a few dozen meters).
If the site timing reference distribution subsystem has unbalanced (75 Ω) G.703
interfaces, an adapter with coaxial cables that provides balanced-to-unbalanced
conversion (supplied by ECI Telecom) should be configured.
1
Cable is used to connect the PME1_21 E1 interface connector to the xDDF-21.
Optical Fibers
Optical fibers can be prepared on site. The following table lists the type of
cables and mating connectors needed to prepare cables for each BG-30 module.
For each optical interface, ECI Telecom supplies patch cords with mating
optical connectors already attached to the fiber. Therefore, only the optical
termination on the ODF side, which is installation-dependent, must be installed
on site.
The optical fibers for connecting to equipment installed in a given rack should
enter the rack from the top, be threaded through cable guides running along the
rack side rails, and end at the FST. The FST must contain enough fiber length
for extracting modules from the BG-30 and for replacing fiber in case of
damage (splicing repairs).
When routing fibers, make sure to observe the minimum bending radius
(35 mm).
Table 2-7: Optical fibers and mating connector data for BG-30B
I/O module Interface type Fiber type Mating Qty./module
connector
SMD1B STM-1 optical One pair of fiber patch cords per LC male 4 fibers
interface
SMS4 STM-4 optical One pair of fiber patch cords LC male 2 fibers
SMD4 STM-4 optical One pair of fiber patch cords per LC male 4 fibers
interface
XIO30_1 STM-1 optical One pair of fiber patch cords per LC male 2 fibers
interface
Or
Or
One fiber (if a
One fiber patch cord per bidirectional SFP
interface if a bidirectional SFP module is used)
module is used
XIO30_4 STM-4 optical One pair of fiber patch cords per LC male 4 fibers
interface
XIO30_16 STM-16 optical One pair of fiber patch cords per LC male 2 fibers
interface
Table 2-8: Optical fibers and mating connector data for BG-30E
I/O module Interface type Fiber type Mating Qty./module
connector
S1_4 STM-1 optical One pair of fiber patch cords per LC male 8 fibers
interface
S4_1 STM-4 optical One pair of fiber patch cords LC male 2 fibers
ESW_2G_8F_E GbE optical One pair of fiber patch cords per LC male 4 fibers
interface
BG-30 shelves contain power sources of varying voltages. Take note of the
following guidelines for installing the shelves:
Grounding Requirements
All the equipment, including BG-30 shelves, ancillary units, and equipment
from other vendors, must be properly grounded at all times. Good equipment
grounding is necessary to protect personnel and equipment, minimize noise,
and allow the discharge of accumulated static charges to earth.
The rack mounting rails must be free of paint, and provide electrical continuity
to the main grounding bolt. The resistance between any rail and the rack main
grounding bolt must be less than 0.1 Ω.
Pay particular attention to the area in which the RAP is attached. Remove paint
from the rack in this area to ensure efficient electrical contact.
Laser Classification
The equipment and components with laser devices described in this manual
comply with the International Electrotechnical Commission (IEC) safety
standards, including IEC-60825-1 - Safety of Laser Products and IEC-825 –
Safety of Optical Fiber Communication Systems.
With specific regard to the laser, BG-30 equipment complies with laser product
performance standards set by government agencies for Class 1 laser products.
The product and its accessories do not emit hazardous light, and the beam is
totally enclosed during all operating modes and maintenance.
Laser Information
Information regarding the various optical modules available for the BG-30
platform is provided in the following table.
2
Single-fiber bidirectional transceivers with a transmit wavelength of 1310 nm.
3
Single-fiber bidirectional transceivers with a transmit wavelength of 1550 nm.
Personnel Training
During production and assembly, equipment is handled in workspaces
especially prepared and certified to serve as a permanent EPA. However, in
many cases the environment in which the same equipment is installed or
maintained cannot be assumed to form an EPA with a permanently controlled
boundary. Therefore, all the work involving handling of unprotected ESDS
must be considered as field work.
Field work in this context includes such activities as service and maintenance,
installation, site inspections, and commissioning of components and assemblies
classified as ESDS, together with associated packing and unpacking activities.
All the staff involved in field work must be trained to perform field work in the
same way as work performed in permanent EPAs with respect to the material
quality, personal responsibilities, training, labeling, and packing.
A means of equipotentially bonding the operator and any work surface and
flooring to ground must be used. For this purpose, the work surface and wrist
straps must be bonded either to a designated ground bonding point or to the
equipment being serviced.
Whenever available, the mains’ ground serves as the ESD grounding facility.
In this chapter:
Overview ......................................................................................................... 3-1
Preliminary Preparations ................................................................................. 3-2
Installation Sequence ....................................................................................... 3-2
Unpacking and Performing Visual Inspection ................................................. 3-5
Installation Options.......................................................................................... 3-6
Installing Ancillary Units in Racks.................................................................. 3-8
Installing the BG-30B Shelf in the Rack ....................................................... 3-27
Installing the BG-30E Shelf in the Rack ....................................................... 3-40
Connecting Fibers and Cables to the BG-30 Shelf ........................................ 3-49
Overview
This chapter provides general instructions for the installation of the BG-30 and
auxiliary equipment.
The procedures for equipment replacement and upgrades are similar to those
described for the installation of the equipment, and when relevant, notes
regarding live replacement or upgrade are inserted in these procedures.
The information appearing in this chapter should be used in conjunction with
specific site installation plans in the particular customer network. If you are
interested in obtaining design or installation assistance from ECI Telecom’s
Customer Support team, or wish to prepare a network installation plan, contact
your ECI Telecom sales representative.
The BG-30 shelves, cards, modules, and ancillary equipment are described in
the BroadGate BG-30 Reference Manual.
Preliminary Preparations
The installation procedures provided in this chapter assume that:
The sites at which the installation procedures are carried out comply with
the requirements listed in Site Preparation.)
The preliminary preparations specified in Before You Start have been
completed.
Before you start, determine what equipment is to be installed in the rack by
referring to the site installation plan, and note the exact position of each unit.
To avoid errors, it is recommended that you mark the prescribed positions on
the rack rails using a soft pencil.
Installation Sequence
Each component of the BG-30 system is supplied separately and must be
installed in the correct sequence according to the site plan.
A typical installation might include the equipment illustrated in the following
figure. The different components in the illustration are described, correlating to
the steps in the following table.
CAUTION:
If additional equipment is used in the rack, a heat buffer or
a buffer plate must be installed between any such
additional equipment and the BG-30 shelf to minimize the
transfer of heat from shelf to shelf. This heat buffer must
be purchased from ECI Telecom.
During the installation of equipment in the rack, make
sure all the optical connectors are closed by protective
caps. Do not remove the cap until an optical fiber is
connected to the corresponding connector.
For illustrations of installation options, see Installation Options (on page 3-6).
Figure 3-1: Typical installation of a single BG-30 shelf in a 2200 ETSI rack
Depending on the specific equipment being installed as per the site installation
plan, the installation of a BG-30 system comprises the general stages described
in the following table, listed in the required order of execution.
Step Procedure
1 Install a rack (if required).
2 Unpack and perform a visual inspection.
3 Install ancillary equipment in the rack, including:
RAP unit
FST (optional)
Optional ODF units
Optional DDF units
Optional ICP_MCP30 unit
4 Install the BG-30B shelf in the rack.
5 Install the BG-30B modules in the BG-30B shelf. BG-30B modules include
2 x INF_30B, 1 x FCU_30B, 1 x MCP30, 2 x XIO30 cards (XIO30_1,
XIO30_4, or XIO30_16) and several Tslot modules (such as PME1_21 and
DMFE_4_L1).
6 Install the SFP modules in the BG-30B shelf (for XIO30 modules).
7 Route and connect all cables and fibers, including:
Power and alarm cables
Optical fibers to optical modules transceivers
Traffic cables to electrical cards
Data cables
Timing cables
Management cable
3. Search the shipping boxes for any additional small items that may be
present.
4. Open each of the module and card packages for inspection, but do not
remove the modules/cards from their individual protective packages until
they can be inserted in the shelf.
5. Check the contents of the shipping boxes against the packing list attached
to each box. If damaged parts are detected or if any parts are missing,
notify the project manager and your local ECI Telecom representative.
Installation Options
It is recommended that BG-30 shelves be installed in ECI Telecom
recommended racks. These racks can be installed on wooden, concrete, or
suspended floors, or suspended from overhead mountings.
The following racks are supported:
Standard 19” rack
Standard ETSI
Open frame
If necessary, contact the ECI Telecom Customer Support team or your ECI
Telecom sales representative for help in meeting your specific installation
requirements.
The DC input power cables connect the two DC power sources and the RAP-
BG source A and source B inputs. Two cables are required, one for each
source. Each cable consists of two stranded copper leads with a cross section of
50 mm2 (.078 in.2), one red and the other black. Each lead is terminated with a
compression lug from the installation parts kit supplied with the equipment.
2. Open the two captive screws fastening the RAP-BG front cover and remove
the cover.
3. Identify the various terminals located on the power source terminal board
by referring to the following figure (showing the terminals at source A side;
a similar board is used at source B side).
4. Bring the two leads of one DC source A input power cable to the
appropriate RAP-BG opening.
5. Attach the lug of the red lead to the positive stud terminal marked (+) on
the power terminal board (see the previous figure).
6. Secure the lug using a flat washer, spring washer, and nut. Tighten the nut
with a torque of 1450 N cm to 1600 N cm.
7. Attach the lug of the black lead to the negative stud terminal marked (-) on
the power terminal board (see the previous figure).
8. Repeat Step 6 for the black lead lug.
9. If an additional power source (source B) is used, repeat Steps 3 to 8 for
source B.
10. Securely attach the DC input power cables to the rack inner wall using
cable ties.
During the following procedure, refer to the figures illustrating the RAP-BG
DC connections in Connecting DC power cables to the RAP-BG (on page 3-
12).
8. Attach the grounding (shield) lead lug of the shelf power cable to the
ground stud terminal located on the RAP-BG side panel.
9. Repeat Step 4 for the grounding lead lug.
10. If more BG-30 shelves are installed in the rack, repeat Steps 2 to 9 for each
shelf power cable.
3. Insert the circuit breaker into the circuit breaker sockets located on the
RAP-BG source A power terminal board, as shown in the previous figure.
4. If more shelves are powered from source A, repeat Steps 2 and 3 to insert
the circuit breakers into the corresponding shelf positions of the power
terminal board.
5. If an additional power source is used, repeat Steps 2 to 4 above for source
B circuit breakers.
5. Make sure the voltage is within the allowed range (-40 VDC to
-57.6 VDC), and that it has the correct polarity.
6. Return all the RAP-BG circuit breakers to OFF.
7. Disconnect the RAP-BG input power sources.
8. Reinstall the RAP-BG front cover and fasten it using the two captive
screws.
Before starting, identify the openings used to route power cables to the RAP-
100 (see the following figure). The RAP-100 has circuits for connection to two
separate input power sources designated SOURCE A and SOURCE B. Each
circuit has sockets for four circuit breakers, and terminals for connecting the
power source and four loads.
3. Bring the two leads of one DC source input power cable to the appropriate
RAP-100 opening. If an additional power source (Source B) is used, repeat
Steps 3 to 4 for Source B.
4. Securely attach the DC input power cables to the rack inner wall using
cable ties.
Before starting, identify the openings used to route power cables to the
RAP-100.
The RAP-100 consists of two groups of circuit breakers. One circuit breaker
from each group must be connected to each BG-30B shelf installed in the rack.
Circuit breakers are included in the installation kit supplied with the equipment.
Their rating is in accordance with the ordered shelf configuration. Circuit
breakers must be two amperes for the BG-30B.
NOTE: The FST has two opening positions. The tray latches
with a click at the halfway position. Pull it again to open it
fully so that you can thread the fibers.
6. Thread the fibers into the FST, as illustrated in the following figure.
2. Hold the end of the swing-out tray and pull it out to gain access to the ODF
components.
3. Open the two cover thumb nuts and remove the protective cover from the
ODF splice support.
4. Insert the external fibers cable through the protective tube.
5. Route the fiber ends through the cable guides to the splice support area.
6. Identify the adapter panel pigtail to be spliced to each user fiber.
7. Insert splicing sleeves over the pigtail, splice the user fiber to the pigtail,
and slide the splicing sleeve over the splice.
8. Place the splicing sleeve in one of the slots in the splice support.
9. After splicing all the fibers, reinstall the protective cover removed in Step
3.
10. Push the swing-out tray back into the unit.
11. Close the ODF front cover by pushing it up until it clicks to the unit.
12. Refer to “To attach the rack mounting brackets to the ODF” procedure (on
page 3-16) and secure the user fibers with cable ties to the fiber fastening
bracket at the rear of the ODF.
To install an ICP_MCP30:
1. Identify the prescribed position of the ICP_MCP30 in the rack in
accordance with the rack installation plan.
2. Place the ICP_MCP30 in the prescribed position using the two stabilizing
pins to hold it temporarily in place, and then fasten the shelf to the rack side
rails with four M6 screws, washers, and nuts.
To install an AC_CONV_UNIT:
1. Identify the prescribed position of the AC_CONV_UNIT in the rack in
accordance with the rack installation plan.
2. Place the AC_CONV_UNIT in the prescribed position using the two
stabilizing pins to hold it temporarily in place. Then fasten the shelf to the
rack side rails with four M6 screws, washers, and nuts.
The following table lists the modules supported in V3 that can be configured in
each slot in the BG-30B.
All cards support live insertion. Except the INF_30B and the FCU_30B, all
other modules have the same dimensions. During module installation, refer to
BG-30B slots and BG-30B modules to ensure that you are inserting modules
into their applicable slots. Modules are designed so that they cannot be inserted
into a wrong slot.
1. Check that the card has not been physically damaged during shipment, and
that the antistatic protection bag of the original packaging is sealed.
2. Remove the card from its antistatic protection packaging and perform a
visual inspection to detect damage during shipping. Report any problems.
3. Hold the SD card and insert the rear end of the card into the SD slot of the
MCP30. The obtuse angle of the card should be placed towards the slot
near the panel side.
4. Push the SD card in until the SD card clicks into place.
1. Check that the module has not been physically damaged during shipment,
and that the antistatic protection bag of the original packaging is sealed.
2. Remove the module from its antistatic protection packaging and perform a
visual inspection to detect damage during shipping. Report any problems.
3. Hold the MCP30 module extractor and insert the rear end of the power
module into the card guides of the MS slot.
4. Push the module in until the panel at the front of the module is flush with
the front of the BG-30B shelf. If resistance is felt before the connectors are
flush, pull the module out and repeat the procedure.
5. Secure the module in place by tightening the two screws with a
screwdriver.
1. Identify the Eslot in which you want to install the extension card according
to the site installation plan.
2. Loosen the two screws on the Eslot cover panel.
3. Remove the Eslot cover panel.
4. Check that the extension card has not been physically damaged during
shipment, and that the antistatic protection bag of the original packaging is
sealed.
5. Remove the extension card from its antistatic protection packaging and
perform a visual inspection to detect damage during shipping. Report any
problems.
6. Hold the extension card handles and insert the rear end of the extension
card into the extension card guides.
7. Push the extension card in until the front of the card is flush with the front
of the BG-30E shelf. If resistance is felt, pull the card out and repeat the
procedure.
8. Fasten the two screws on the card panel with a screwdriver to secure the
extension card in place.
1. Loosen the two screws on the traffic module slot cover panel.
2. Remove the traffic module slot cover panel.
3. Check that the traffic module has not been physically damaged during
shipment, and that the antistatic protection bag of the original packaging is
sealed.
4. Remove the traffic module from its antistatic protection packaging and
perform a visual inspection to detect damage during shipping. Report any
problems.
5. Hold the traffic module handle and insert the rear end of the traffic module
into the traffic module slot guides.
6. Push the module in until the front of the module is flush with the front of
the SM_10E base card. If resistance is felt, pull the module out and repeat
the procedure.
7. Fasten the two screws on the module panel with a screwdriver to secure the
module in place.
2. Connect the end of the DC power cable from one source, terminating with a
3-pin D-type female connector, in accordance with the rack installation
plan and the cable tags, to the DC power connector on one INF_30B.
3. Connect the end of the DC power cable from the second source,
terminating with a 3-pin D-type female connector, in accordance with the
rack installation plan and the cable tags, to the DC power connector on the
second INF_30B.
4. Route the alarm cable leading from the RAP along the side of the rack to
the appropriate BG-30B shelf (if an ICP_MCP30 is not installed) or to the
appropriate ICP_MCP30 (if an ICP_MCP30 is installed).
5. Connect the free ends of the alarm cable, in accordance with the rack
installation plan and the cable tags, to the Auxiliary connector on the
MCP30 (if an ICP_MCP30 is not installed), or Alarms connector on the
front panel of the ICP_MCP30.
6. Secure the cable connector to the MCP30 or ICP_MCP30 connector with
the cable connector screws. Tighten the screws manually. If you cannot
reach the screws with your hands, use an adjustable-torque flatblade
screwdriver (maximum blade size is 0.6). Set the tightening torque to 40 N
cm to 44 N cm.
NOTE: The FST has two opening positions. The tray latches
with a click at the halfway position. If you cannot release the
fiber in the halfway position, pull the tray again to open it
fully.
3. Thread the end of the fiber through the rack slots to the optical transceiver
LC connector on the designated module. Leave some slack to prevent
stress.
4. Thoroughly clean the connectors of the optical fibers using an approved
cleaning kit.
5. Remove the cover from the optical transceiver. Connect the fiber connector
to the LC connector on the optical transceiver.
6. Repeat Steps 2 through 5 for all optical modules in the BG-30 shelf.
7. When you have completed the connection of all optical modules, gently
push the FST back into the rack until it clicks into place.
9. Secure the cable connectors to the xDDF-21 connectors with two cable
connector screws for each connector. Tighten the screws manually. If you
cannot reach the screws with your hands, use an adjustable-torque flatblade
screwdriver (maximum blade size is 0.6). Set the tightening torque to 40 N
cm to 44 N cm.
4. Bend the cable and thread it through the side cable guides of the rack so
that the cable connector is positioned at the level of the appropriate adapter.
Use cable ties as required to fasten the cable to the rack side rails.
5. Connect the connector on the cable to the corresponding electrical
connector on the BG-30 or the xDDF-21.
6. Connect the connector on the other end of cable to the corresponding
electrical connector on the external DDF.
6. Pull the other end of the cable to the level of the ICP_MCP30.
7. Bend the cable and thread it through the side cable guides of the rack and
through the appropriate opening near the ICP_MCP30 until the cable
connector is positioned against the appropriate place. Use cable ties as
required to fasten the cable to the rack side rails.
8. Connect the cable connector to the SCSI-36 connector on the ICP_MCP30
front panel.
9. Secure the cable connector to the connector marked as J1 on the
ICP_MCP30 front panel with the cable connector screws. Tighten the
screws manually. If you cannot reach the screws with your hands, use an
adjustable-torque flatblade screwdriver (maximum blade size is 0.6). Set
the tightening torque to 40 N cm to 44 N cm.
In this chapter:
Commissioning Tests ...................................................................................... 4-1
Commissioning Tests
Commissioning tests are performed after completing the installation and
preliminary configuration of a new network. These procedures confirm that the
network has been properly installed and is operating in accordance with the
design specifications.
This chapter provides general commissioning procedures for the BG-30, and
provides a basis for preparing tests in specific networks.
The commissioning procedures include:
Site commissioning tests, performed at the site level to ensure proper
functionality of the site
SDH commissioning tests, performed at the network level to ensure proper
SDH functionality of the integrated network
Data commissioning tests, performed at the network level to ensure proper
data functionality of the integrated network
Test Equipment
The following test equipment is required for the commissioning procedures:
PDH transmission analyzer for testing PDH transmission performance
SDH transmission analyzer for testing SDH transmission performance
Data transmission test equipment for testing FE transmission performance
Optical Power Meter (OPM)
Set of optical attenuators with various values
Variable optical attenuator
FC-to-LC adapters
LC/FC optical patch cords
Multimeter
2 Mbps tests
Framing Unframed
Coding HDB3
Pattern 2 * 10-15 PRBS
Signal rate 2 Mbps
Timing Internal clock
Inject error Code error
34 Mbps tests
Framing Unframed
Coding HDB3
Pattern 2 * 10-15 PRBS
Signal rate 34 Mbps
Timing Internal clock
Inject error Code error
45 Mbps tests
Framing Unframed
Coding B3ZS
Pattern 2 * 10-15 PRBS
Signal rate 45 Mbps
Timing Internal clock
Inject error Code error
SDH tests
For SDH tests, configure the test equipment according to the interface type
being tested.
If ALS = on, the management station reports a far-end optical port LOS
alarm.
NOTES:
Measured latency is for both the forward and return paths.
For a single path, the latency will be 50% of the measured
value.
The latency test is dependent on the throughput results.
For example, if 10 Mbps is tested and the throughput is
4%, the latency test should be for 4 Mbps (2 * VC-12 = 4
Mbps).
Inject traffic according to the assigned bandwidth (VC-12
= 2.048 Mbps).
Latency
For example, for a 100 Mbps test using 5 * VC-12 = 10 Mbps, with input
fps = 148810 and output fps = 14881, the frame loss is:
Stability Test
This test determines the stability of the network by checking that it can
function with no errors for a defined period of time.
Alarm-Handling Test
This test checks the alarm conditions forced on the NE and the subsequent
action carried out by the NE. It tests signal loss to both the data LAN port and
to the optical interfaces.
In this chapter:
Overview ......................................................................................................... 5-1
Required Test Equipment, Tools, and Materials ............................................. 5-1
Preventive Maintenance .................................................................................. 5-2
Onsite Troubleshooting ................................................................................... 5-3
Troubleshooting Power Problems ................................................................... 5-4
Troubleshooting Using Component Indicators ................................................ 5-6
Replacing Cards and Modules ...................................................................... 5-28
Overview
This chapter provides maintenance procedures for BG-30 equipment.
Personnel involved in maintenance must be thoroughly familiar with safety
issues, as described in Before You Start (on page 2-1).
Preventive Maintenance
The purpose of the preventive maintenance activities is to keep the BG-30
hardware in good condition, and detect and correct as soon as possible any
condition that may lead to deterioration and equipment malfunction.
Record the execution of the various activities and their results according to the
procedures used in your organization
Onsite Troubleshooting
The purpose of onsite troubleshooting is to identify the hardware causing the
malfunction and return the equipment to normal operation as soon as possible.
Troubleshooting is usually initiated in response to one of the following
conditions:
Alarm or performance degradation reported by the management station.
Alarm or malfunction detected onsite by maintenance personnel, either as a
result of a troubleshooting activity initiated by the management center
personnel or as a result of a periodic inspection or preventive maintenance
action. Many problems can be detected via the various indicators available
on the BG-30 system components.
This chapter assumes familiarity with the BG-30, with SDH data, and with the
LightSoft and EMS-BGF management stations. Refer to the respective user
manual for details on the various capabilities of the management stations, and
for instructions on performing the necessary activities.
The following sections provide procedures for performing onsite
troubleshooting for various trouble categories. For each category, you will find
a troubleshooting table that provides the instructions for identifying the trouble.
Troubleshooting Power
Problems
Table 5-2: Troubleshooting power problems
Troubleshooting Using
Component Indicators
The management station will usually provide onsite personnel with a list of
suspected components.
Start the troubleshooting of a suspected component by checking its indicators.
These indicators, located on the various cards and modules, can help you to
rapidly and efficiently identify a malfunctioning component in accordance with
the procedures outlined in the following tables.
For normal operation, after system power-on or card insertion, the LEDs on the
Tslot and XIO card panels should display as follows:
ACT: On
FAIL: Off
When MCP30 software is running normally, after three to five minutes, the
ACT LED starts to blink periodically and the FAIL LED is permanently off
when no failure is detected.
When the MCP30 is operating normally, the ACT LED should blink
periodically and the FAIL LED should be permanently off.
Table 5-6: General troubleshooting procedures on Tslot and XIO module panels
Each Ethernet port has two LEDs that reside on the RJ-45 connector. One is a
link indication (green), and the other is a speed indication (orange).
Table 5-10: Special troubleshooting procedures for some data cards (DMFE_4_L1,
DMFE_4_L2, and DMEOP_4)
2 Left orange LED 10 Mbps link or defective Check the port attributes in
in the FE-P1~FE- indicator the LCT-BGF. If the speed
P8 RJ-45 off status is 10 Mbps, it is in
normal state.
If the speed status in the
LCT-BGF is 100 Mbps,
the BG-30B or indicator is
defective. Replace the
card.
3 Green transceiver SFP module damaged On the LCT-BGF, if there
laser of GbE LAN is a SFP-ID-Fail alarm, the
indicator off IDPROM of the SFP
module may be damaged.
You should replace it.
Force the laser on through
the LCT-BGF. The laser
on indicator should be on.
If not, the SFP module or
the optical module is
damaged. Replace the
damaged module.
Incorrect configuration On the LCT-BGF, check
whether there is an
SFP-type-mismatch alarm
in the corresponding
optical interface.
If yes, check the expected
SFP type first. Correct it if
it is not right.
Then check the SFP
module type. If it is not the
same as the expected SFP
type, replace the SFP
module with the proper
type.
2 Right orange LED 10 Mbps link or defective Check the port attributes in
in the Port 1 or indicator the LCT-BGF. If the speed
Port 2 RJ-45 off status is 10 Mbps, it is in
normal state.
If the speed status in the
LCT-BGF is 100 Mbps,
the indicator is defective.
Replace the card.
1 Green ACT indicator Power failure Power off and wait a few
is always off minutes before powering
on again.
If the indicator is still off,
replace the OW box
Defective indicator Select Maintenance > LED
Test in the LCT-BGF menu,
and check that the indicator
blinks for some time. If not,
replace the OW box.
2 Both ACT and Fail S/W on OW box is Replace OW box
Indicators blink damaged
3 Red FAIL indicator Connection between Check the alarms on the
is on OW and BG-20B OW through LCT-BGF.
failure or faulty OW If there is Card-out alarm,
box check the connection
between BG-20B and the
OW box, and try to solve it
by reconnecting the cable
or replacing the cable.
If there is a BIT-fail alarm,
replace the OW box.
Defective indicator Select Maintenance > LED
Test in the LCT-BGF menu,
and check that the indicator
blinks for some time. If not,
replace the OW box.
2 Left orange LED 10 Mbps link or defective Check the port attributes in
in the RJ-45 off indicator the LCT-BGF. If the speed
status is 10 Mbps, it is in
normal state.
If the speed status in the
LCT-BGF is 100 Mbps,
the BG-30B or indicator is
defective. Replace the
card.
3 Green SFP module damaged On the LCT-BGF, if there is
transceiver laser an SFP-ID-Fail alarm, the
of GbE LAN IDPROM of the SFP module
indicator off may be damaged. You should
replace it.
Force the laser on through the
LCT-BGF. The laser on
indicator should be on. If not,
the SFP module or the optical
module is damaged. Replace
the damaged module.
7. Insert the SD card into the replacement MCP30 card. Be sure the card is
properly locked.
8. Insert the rear end of the replacement card into the corresponding card
guides.
9. Push the replacement card in until the front panel of the card is flush with
the front of the BG-30B shelf. If resistance is felt before the connectors are
flush, pull the card out and repeat the procedure.
10. Close the screws on the panel to fasten the card to the BG-30B shelf.
11. Reconnect all cables for the MCP30 card according to the cable marks.
5. Continue to hold the handles and gently pull the module out of the shelf.
6. Insert the rear end of the replacement module into the corresponding
module guides.
7. Push the replacement module in until the front panel of the module is flush
with the front of the BG-30E shelf. If resistance is felt before the
connectors are flush, pull the module out and repeat the procedure.
8. Close the screws on the panel to fasten the module to the BG-30E shelf.
9. Reconnect all cables for the Eslot card according to the cable marks.
CAUTION:
Each BG-30B/BG-30E shelf has two power modules if
using a DC power supply. Therefore, replacing the power
module does not cause the NE to power off.
Replace INF_30 modules one at a time so that the system
is not powered off.
8. Close the screws on the panel to fasten the module to the BG-30B or
BG-30E shelf.
9. Reconnect the power cable to the replacement power module.
10. Turn on the power switch on the RAP.
CAUTION:
Each BG-30B/BG-30E shelf has one FCU module.
Replace the FCU module as soon as possible, as the
temperature inside the BG-30B/BG-30E will continue to
rise without the fan unit. The high temperature can cause
hardware damage.
5. Insert the rear end of the replacement transceiver plug-in into the prescribed
position, and push slowly backward to mate its rear connector with the
corresponding optical interface module connector until the transceiver
clicks into place (see the following figure). If you feel resistance before the
transceiver plug-in is fully inserted, retract the transceiver and repeat the
insertion.
In this appendix:
Overview ........................................................................................................ A-2
INF_30B/INF_30E DC Input Power Connectors .......................................... A-3
AC_CONV_30B/AC_CONV_30E AC Input Power Connectors .................. A-3
MNG Ethernet Connector ............................................................................... A-4
T3/T4 Timing Connector ................................................................................ A-5
Auxiliary Connector on the MCP30 ............................................................... A-6
RS-232 Connector .......................................................................................... A-8
Orderwire Connector .................................................................................... A-10
V.11 Overhead Connector ............................................................................ A-11
Alarms Connector ......................................................................................... A-12
E1 Connectors on the PME1_21 .................................................................. A-14
Ethernet Interface Connectors ...................................................................... A-18
PM345_3 Card Connection Data .................................................................. A-18
P345_3E Card Connection Data ................................................................... A-19
PE1_63 Card Connection Data ..................................................................... A-19
ESW_2G_8F_E Card Connection Data........................................................ A-19
SM_10E Card Connection Data ................................................................... A-20
ICP_VF Connection Data ............................................................................. A-30
ICP_V24 Connection Data ........................................................................... A-31
ICP_V35 Connection Data ........................................................................... A-34
Overview
This appendix provides connection data for the user connectors located in the
BG-30B/BG-30E shelves and associated ancillary equipment supplied by ECI
Telecom.
Description
INF_30B/INF_30E DC Input Power Connectors (on page A-3)
AC_CONV_30B/AC_CONV_30E AC Input Power Connectors (on page A-3)
MNG Ethernet Connector (on page A-4)
T3/T4 Timing Connector (on page A-5)
Auxiliary Connector on the MCP30 (on page A-6)
RS-232 Connector (on page A-8)
Orderwire Connector (on page A-10)
V.11 Overhead Connector (on page A-11)
Alarms Connector (on page A-12)
E1 Connectors on the PME1_21 (on page A-14)
Ethernet Interface Connectors (on page A-18)
PM345_3 Card Connection Data (on page A-18)
P345_3E Card Connection Data (on page A-19)
PE1_63 Card Connection Data (on page A-19)
ESW_2G_8F_E Card Connection Data (on page A-19)
SM_10E Card Connection Data (on page A-20)
ICP_VF Connection Data (on page A-30)
ICP_V24 Connection Data (on page A-31)
ICP_V35 Connection Data (on page A-34)
Any connectors not described in this appendix are reserved for use by ECI
Telecom technical support personnel and/or for future expansion, and therefore
no user equipment may be connected to them.
INF_30B/INF_30E DC Input
Power Connectors
The DC input power connectors, designated POWER IN, are 3-pin D-type male
connectors located on the INF_30B/INF_30E panel. The following figure
identifies the functions of the POWER IN connector pins, as seen when
looking into the connector.
AC_CONV_30B/AC_CONV_30E
AC Input Power Connectors
AC input power connectors are located on the
AC_CONV_30B/AC_CONV_30E front panel, as shown in the following
figure.
RS-232 Connector
There is one RS-232 connector that provides a Debug RS-232 interface. The
RS-232 interface is an RJ-45 connector that is located on the ICP_MCP30
panel and is designated as RS-232.
The following figure shows an RS-232 cable from the RJ-45 connector to the
DB-9 female connector. The following table lists the connector pin assignment
for both the RJ-45 connector and the DB-9 connector, when using the RS-232
cable supplied by ECI Telecom.
Orderwire Connector
The OW connector is an RJ-45 connector that is located on the ICP_MCP30
panel and is designated as OW. The interface includes a pair of E1 balanced
interfaces that is connected to an RJ-45 connector on the BG-OW front panel.
The following figure identifies the connector pins, as seen when looking into
the connector. The following table lists the pin assignment for the orderwire
connector at both the BG-30B and BG-OW ends, when using the OW cable
supplied by ECI Telecom.
Alarms Connector
The Alarms connector, designated ALARMS, is a 15-pin D-type male
connector on the ICP_MCP30 panel that provides an alarm interface
connecting to the RAP. The connector supports two groups of lines:
Four external alarm input lines. The alarm input lines are monitored by the
BG-30 management subsystem. Each input is connected to the input diode
of an optcoupler.
Three alarm output lines. Each output is provided by a relay dry contact.
Relay contact ratings are 75 V in open state and 1 A in closed state.
The Alarms connector can be connected in one of the following configurations:
Direct connection to a customer’s alarms collection facilities
Connection to the RAP
ECI Telecom offers appropriate cables for each of these configurations.
The following figure identifies the connector pins, as seen when looking into
the connector. The following table lists the connector pin assignment.
The following sections contain tables that describe the pin assignment of the
connector for each type of traffic module. These tables include the color of the
wire connected to the corresponding pin in the cables offered by ECI Telecom
for connecting between the SM_10E traffic module connector and a
distribution frame.
Table A-13: SM_10E SM_V24E connector, pin assignment for 8 x V.24 transparent
without controls mode
Table A-17: ICP_VF RJ-45 connector, pin assignment for serving SM_FXS_8E or
SM_FXO_8E
Table A-18: ICP_VF RJ-45 connector, pin assignment for serving SM_EM_24W6E
Table A-19: ICP_VF RJ-45 connector, pin assignment for serving SM_CODIR_4E
The following figure identifies the 25-pin D-type male connector pins, as seen
when looking into the connector. The following table lists the connector pin
assignment for a typical connector. This table also lists the color of the wire
connected to the corresponding pin in the cables offered by ECI Telecom for
connecting between the tributary connector and a distribution frame.
Table A-20: ICP_V24 synchronous V.24 25-pin D-type connector, pin assignment
The following figure identifies the 9-pin D-type male connector pins, as seen
when looking into the connector. The following tables list the pin assignment
for a typical connector in asynchronous with controls mode and transparent
without controls mode. These tables also list the color of the wire connected to
the corresponding pin in the cables offered by ECI Telecom for connecting
between the tributary connector and a distribution frame.
Table A-21: ICP_V24 asynchronous V.24 9-pin D-type connector, pin assignment
Table A-22: ICP_V24 transparent V.24 9-pin D-type connector, pin assignment
In this appendix:
Installing Equipment Racks ............................................................................ B-1
19" Rack Installation ...................................................................................... B-6
Rack Grounding
Immediately after installing the rack, connect its grounding stud to the
prescribed grounding point on the site grounding bar.
Use a grounding lead that meets the requirements described in Rack Grounding
Requirements.
D G
Data Network Commissioning Tests • Grounding
4-14 BG-30B • 3-29
DC cables • 2-11
power cables • 2-11 rack • B-6
E rack requirements • 2-17
ElectricTraffic Cables • 2-13 requirements • 2-17
Environmental Requirements • 2-4 H
Equipment H connector
safety • 2-16 installing • 3-41
Equipment Installation • 3-1
I
Equipment Power-on Test • 4-10
ESD Protection • 2-22 ICP_MCP30
Eslot installing • 3-25
replacing • 5-31 replacing • 5-35
ESW_2G_8F_E ICP_V24
connection data • A-19 connection data • A-31
installing SFP modules • 3-47 ICP_V35
Ethernet Interfaces • 3-55 connection data • A-34
connection data • A-18 ICP_VF
Extension Cards • 3-45 connection data • A-30
ICPs
F
replacing • 5-33
FCU_30B INF_30B
installing • 3-32 connection data • A-3
replacing • 5-34 INF_30E
FCU_30E connection data • A-3
installing • 3-44 Input Sensitivity Test • 4-9
replacing • 5-34 Installation • 2-7
Fiber Storage Tray AC_CONV_MODULE • 3-38
installing • 3-20 AC_CONV_UNIT • 3-26
Fibers • 2-10 ancillary units in racks • 3-8
connecting to BG-30 • 3-49 BG-30 in racks • 2-7
optical • 2-14 BG-30B • 3-27
Frame Loss-Rate • 4-15 BG-30B power modules • 3-31
BG-30E • 3-40
S T
Safety • 2-16, 5-28 T3/T4
laser • 2-18 connection data • A-5
SDH Commissioning Tests • 4-7 Temporary EPA • 2-24
SDH Test • 4-7 working within • 2-25
Sevirity Assignment Test • 4-11 Test Equipment • 4-2
SFP Tests
installing • 3-39 alarm-handling • 4-12
installing in ESW_2G_8F_E • 3-47 commissioning • 4-7
replacing • 5-35 data network commisssioning • 4-14
Shelf Power-on Test • 4-6 equipment • 2-6, 4-2, 5-1
Site Commissinig Tests • 4-3 equipment power-on • 4-6
Site Preparation • 2-4 equipment setup • 4-7
SM_10E frame loss-rate • 4-15
connection data • A-20 input sensitivity • 4-9
installing traffic modules • 3-47 loss of signal detection • 4-8
replacing ICPs • 5-33 maintenance actions • 4-13
replacing traffic modules • 5-32 network timing synchronization • 4-9
SM_CODIR_4E path protection and nonretrieval •
connection data • A-29 4-11
SM_EM_24W6E reset • 4-15
connection data • A-22 SDH • 4-7
SM_FXO_8E SDH commissioning • 4-7
connection data • A-21 severity assignment • 4-11
SM_FXS_8E shelf power-on • 4-6
connection data • A-21 site commissioning • 4-3
SM_V24E stability • 4-16
connection data • A-25 system recovery • 4-15
SM_V35E throughput and latency • 4-14
connection data • A-24 traffic stability • 4-10
Stability Test • 4-16 transmission alarm handling • 4-12
Suspended Overhead Tray Assembly • u_2 Mbps • 4-7
B-5 u_34 Mbps • 4-7
System Recovery Test • 4-15 u_45 Mbps • 4-7
Throughput and Latency Test • 4-14