Component Locations RENR8749

TRAVEL SOL
Description
Part Machine Schematic H416-GN
DVTR XRMTL
2x F905-YL
December 2003 FLUID POWER SYMBOLS
Number Location Location 975-WH 2x 200-BK
Accumulator 149-0686 32 D-6 BASIC COMPONENT SYMBOLS

Cooler As -Radiator 228-2723 5 C-6

12
Coupling -Female 218-5841 14 F-6 24 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
MAIN AUX.

2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED
(FIXED)
Coupling -Female (C+) 229-5471 21 F-8
Coupling -Male 218-5840 14 F-6
Coupling -Male (C -) 229-5468 20 F-8 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE and PRESSURE COMPENSATED)

Coupling -Male (Drain) 229-5473 22 F-8

VALVES
Cylinder Gp -Hydraulic Coupler 192-2640 28 E-9 VALVE ENVELOPES VALVE PORTS

Cylinder Gp -Lift Lt. Hand 248 230-3685

19 F-8
Cylinder Gp -Lift Lt. Hand 268 230-3705
Cylinder Gp -Lift Rt. Hand 248 230-3695 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
18 F-7
Cylinder Gp -Lift Rt. Hand 268 230-3705
CONTROL VALVES CHECK VALVES
Cylinder Gp -Tilt Lt.. Hand 230-3687 17 F-7
AB AB
Cylinder Gp -Tilt Rt. Hand 230-3697 15 F-7
Filter Gp -Oil 223-9974 7 C-8 P T P T
NORMAL POSITION SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED
Manifold As -Drain Manifold 218-5560 8 C-9
Motor Gp -A/C Compressor 218-6840 26 B-7 MEASUREMENT ROTATING SHAFTS
Motor Gp -Fan 230-3727 6 C-7
Motor Gp -Single Speed 220-8162 B-10 , B-12
9
Motor Gp -Two Speed 220-8172 E-3 , E-4 PRESSURE FLOW
TEMPERATURE UNIDIRECTIONAL BIDIRECTIONAL
Pump GP - Implement 225-9238 2 A-8 Travel Pilot Valve (12) BACKUP PRESS SW
Pump GP -Charge 225-9238 1 A-8 120-YL FLUID STORAGE RESERVOIRS

248B and 268B Skid Steer Loaders

Pump GP -Hydrostatic (Single Speed) 191-9617 A-9
321-BR Inline Self Level Valve - Raise (24)
4
Pump GP -Hydrostatic (Two Speed) 191-9700 D-2

Hydraulic System
Screen 195-6768 34 E-6 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Solenoid -Control Valve (A1 & A2) 185-4254 31 D-6 , E-6

COMBINATION CONTROLS
Solenoid -Control Valve (C+ & C-) 195-9700 33 D-8 , E-8 CONTROL FLOW
C- SOLENOID
SOLENOID
Switch As - Back Up Alarm Pressure 192-0836 25 D-122 H759-OR

Switch As -High Flow / Imp Kick Down 224-0744 29 E-11

200-BK P980-OR
L999-GN 248B: 268B: SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

Tank GP -Hydraulic 204-1491 3 B-7

3
SCL1-UP LBA1-UP or MANUAL and PILOT PILOT or MANUAL

Valve -Check 123-4750 30 B-11 , E-4 MANUAL CONTROL SYMBOLS

Valve Gp -Ball 191-9783 23 F-9 A2 SOLENOID
P979-YL
Valve Gp -Brake (Single Speed) 208-5681 B-11 L998-OR
10 PUSH-PULL LEVER GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp -Brake (Two Speed) 222-3692 F-4
Valve Gp -Control 220-8128 13 E-6 PILOT CONTROL SYMBOLS
RELEASED PRESSURE REMOTE SUPPLY PRESSURE
Valve Gp -Drive Pilot / Resolver Block 218-6119 12 F-13
Valve Gp -Flow Detent / Prop SW 220-8126 11 F-12
2
Valve Gp -Hydraulic Coupler 209-0640 27 D-9 COUPLER SOL
779-WH EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Valve Gp -Inline Self Level Raise 248 224-9408 31 2x K927-BU SUPPLY PRESSURE
24 F-10
Valve Gp -Inline Self Level Raise 268 223-8418 A1 SOLENOID
33 780-PU
23 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
P978-GN
L998-OR
27
AA SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

Tap Locations
Pressure, Sampling, and Sensor C+ SOLENOID
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING
Tap Schematic H758-BR
13 POSITION POSITION
Description 200-BK
Number Location 1 UNIDIRECTIONAL UNIDIRECTIONAL
AA Main Worktool System Pressure D-9
BB SOS C-7 Charge Pump (1), Implement Pump (2), Hydrostatic Pump (3), Manual Lower Ball Valve (23) & Quick Coupler Valve (27) BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION

CC Signal Pressure C-11

Implement Control Valve (13), A1 & A2 Solenoids (31),
DD Main System Pressure (Pump 1 Forward) B-11 , D-4
EE Charge Pressure B-11 , D-3
C+ & C- Solenoids (33) and Main Work Tool Pressure Tap (AA)
FF Main System Pressure (Pump 2 Forward) B-10 , D-3
GG Main System Pressure (Pump 2 Reverse) A-10 , C-3
High Flow with Inline Self Level - Raise
HH Main System Pressure (Pump 1 Reverse) A-11 , C-4
© 2003 Caterpillar Printed in U.S.A.
All Rights Reserved

DETENT COIL IMP PILOT SOL SPEED SOL

P988-OR P988-OR P981-PU
975-WH 975-WH L999-GN

Electrical Symbols Table

Speed Sensing 3 19 18 11 12 25 29
Pressure Tap Speed Sensing Hydraulic Symbols (Electrical)
CC Valve 7
Forward Pilot Port
Neutral Adjustment Screw
24
Left Forward Crossover
Relief and Makeup Valve (MB1) Forward Pilot Port
G M
5 6 14 15 Transducer Transducer Generator Electric Motor
11 (Fluid) (Gas / Air)
Neutral Adjustment Screw 23
20 21 22 29
27
16 17

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

RENR8749
(Adjustable)
Right Forward Crossover
Relief and Makeup Valve (MB2) 10
Left Reverse EE
Charge Relief Valve
Crossover Charge Pressure Implement Pilot Valve (11) & High Flow Auxiliary / Single Speed Valve (10) Electrical Symbols (Electrical)
Right Reverse Port (G1) Implement Kick Down Pressure Switch (29)
Crossover 30 4 2 10 1 8 9 26 13 31 32 33 34 28

20 Page
Relief and Makeup Valve (MA1)
T
Pressure Temperature Level Flow
Forward Travel Drive Symbol Symbol Symbol Symbol
DD Loop Pressure Port (MB1) 10 19 9 12 25 14 15 20 21 22 17
A/C SOLENOID
513-OR
200-BK
Maximum Displacement Stop
Maximum Displacement Stop 3
Reverse Pilot Port
Wire Number Identification Codes
Reverse Pilot Port
BB
7 Electrical Schematic Example Hydraulic Schematic Example
Forward Travel Drive FF Forward Travel Drive
Loop Port
Loop Pressure Port (MB2)
Current Standard Current Standard
Case Drain 23
Port Harness identification code
This example indicates
Forward Travel Drive
wire 135 in harness "AG". Wire
Loop Port Circuit Number Wire Color
Identification
Reverse Travel Drive 325-AG135 PK-14
Loop Port
325-PK
5 6 6 Circuit Identification Wire Color Wire Gauge
Number

27
Previous Standard
Reverse Travel Drive
Loop Port Wire Color
24 Wire
GG HH
Reverse Travel Drive Reverse Travel Drive
Loop Pressure Port (MA2)
26 325-PK-14
Loop Pressure Port (MA1)
30 8 4 2 1 18 13 31 32 33 34 11 29 26 16 28 Hydraulic Fan Motor (6) & SOS Port (BB) B A
Motor Gp A/C (26) Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

HYDROSTATIC DRIVE PUMP 3 COMPONENT LOCATIONS

 11 10 9 8 7 6 5 4 3 2 1

222-3692
230-3685 (248) VALVE GP - TWO SPEED
A 230-3705 (268) 230-3687 230-3697 PARKING BRAKE
229-5468 CYLINDER GP CYLINDER GP CYLINDER GP
COUPLING - MALE LIFT LEFT HAND TILT LEFT HAND TILT RIGHT HAND
B F
F
229-5471
218-6119 DRIVE PILOT VALVE 220-8126 IMPLEMENT PILOT VALVE
TILT CYLINDERS

TO DRAIN MANIFOLD
CONTROL LIFT CYLINDERS

TO DRAIN MANIFOLD
COUPLING - FEMALE
(RESOLVER BLOCK) (FLOW DETENT / PROPORTIONAL SW & HF PRESS SW)
229-5473
COUPLING - MALE AUXILIARY TOOLS
191-9783
DRIVE PILOT VALVE IMPLEMENT PILOT VALVE VALVE GP - BALL DRAIN C+ C- TO DRAIN MANIFOLD

NEUTRAL NEUTRAL NEUTRAL

REVERSE FORWARD LEFT RIGHT DUMP RACK LOWER RAISE
230-3695 (248) 218-5841 218-5840 220-8172
230-3705 (268) COUPLING COUPLING MOTOR GP - TWO SPEED
D CYLINDER GP FEMALE MALE
LIFT RIGHT HAND
C
195-6768
SCREEN
LEFT RIGHT
MOTOR MOTOR

TO CHARGE FILTER
224-9408 (248)
223-8418 (268)

TO DRIVE PILOT
VALVE GP - DVTR - C 1A 1B 2A 2B 3A 3B 4A 4B
E INLINE SELF LEVEL VALVE - RAISE COUPLER E
C
1 3 2 4 T P T P TO DRAIN MANIFOLD
TO IMPLEMENT VALVE FF
C- A2 DD EE
T P
C C C
4 P T 2 3 5 1 R T1 MG A MB B Y G1 G B MB A R
192-2640
T P LOAD SENSE
CYLINDER GP RELIEF VALVE
224-0744 HYDRAULIC SPEED
PRESSURE SWITCH COUPLER SENSING
HIGH FLOW AUXILIARY / IMPLEMENT KICK DOWN FWD FWD
185-4254
SOLENOID
S1 S2 (A1 & A2)
F E
P T
C D
209-0640
VALVE GP
HYDRAULIC C+ C
C M
COUPLER A1 CONNECTS TO
AA IMPLEMENT PUMP
P T P
G T
F C D E

220-8128 (248) D
D 220-8138 (268) RF RR
195-9700 SOLENOID 149-0686 LR LF
VALVE GP- IMPLEMENT ACCUMULATOR
(C+ & C-)
X3 X4 MA MA X4 X3
ML MR CI
223-9974 221-9126 HH GG
218-5560 FILTER GP COOLER AS TO DRIVE JOYSTICK TO DRIVE JOYSTICK
HP DRAIN MANIFOLD OIL 225-9262 RADIATOR
192-0836 191-9700
PRESSURE SWITCH MOTOR GP -FAN HYDROSTATIC PUMP
OPTIONAL BACK-UP
ALARM
SSL 248B & 268B
D
R RJ T CO
FAN MOTOR
RELIEF
TWO SPEED OPTION
A
I SOS/
N DIAGNOSTIC
PORT

B A

C C

CC HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

B A
A B
Pump Output. (Left Hydrostatic)
C Pump Output. (Right Hydrostatic)
220-8162
Z Z A MOTOR - SINGLE SPEED Pump Output. (Implement Supply)
208-5681 218-6840
LEFT T P VALVE -SINGLE SPEED RIGHT MOTOR GP Pump Output. (Charge Supply)
MOTOR PARKING BRAKE MOTOR L A/C COMPRESSOR
Supply Line.
B
Drain / Return Line.
123-4750
CHECK VALVE
EE
FF Drive Pilot Control Circuit.
DD
220-8162 PF LS Implement Pilot Control Circuit.
RENR8749

MOTOR - SINGLE SPEED

T1 MG A MB1 B Y G1 G B MB2 A R BAFFLE
Coupler Cylinder Control Cicuit.
Lift Cylinder Control Circuit.
20 Page, Color 2

SPEED
SENSING
Tilt Cylinder Control Circuit.
FWD 204-1491 B
B FWD
PF TANK GP - HYDRAULIC Auxiliary Tool Control Circuit.
Parking Brake Control Circuit.
2nd Auxiliary Tool Control Circuit.
M Two Speed Control Circuit.

LINE PATTERNS
S S Pressure Line

LR LF RF RR Pilot / Load Sensing Pressure

T

220-8127 Drain / Return Lines

224-9405 CHARGE PUMP
MA1 HH MA2 GG 191-9617 IMPLEMENT PUMP
HYDROSTATIC PUMP Component Group

Attachment
A A
Air Line
THIS SCHEMATIC IS FOR THE 248B and 268B SKID STEER LOADERS
(SINGLE SELF LEVEL - RAISE)
PART #: 218-6460 CHG 00
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

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