Project name: Protection device:

A BB
Type here SPAM 150 C
Customer reference: Title:
Type here Setting proposal for Motor Protection
Motor: Prepared by: Sheet:
ACW Pump 3/7/2005 ASK 1/6
Checked by: Revision:
3/7/2005 MSK A
MOTOR DATA:
Rated power PnM = 132.0 kW
Rated voltage UnM = 0.4 kV
Rated current InM = 228.0 A
Starting current Is = 6.00 × InM
Starting time ts = 1.0 s
Ambient temperature > 40 °C
PHASE CURRENT CT DATA: CT primary = 300 A
CT secondary = 1 A
relay input = 1 A
NEUTRAL CURRENT CT DATA: CT primary = 300 A
CT secondary = 1 A
relay input = 1 A
RELAY SETTINGS:
Thermal overload unit: Setting range:
Full load current (0,5...1,50 × In) IQ = 0.76 × In
Safe stall time (2,0...120 s) t6x = 3.5 s
Weighting factor (20...100%) p= 50 %
Prior alarm level (50...100%) Qa = 95 %
Restart inhibit level (20...80%) Qi = 54 %
Cooling time constant (1...64 × tH) kc = 4
Start-up supervision unit:
Start current (1,0...10 × In) Is = 2.28 × In
Start-up time (0,3...80 s) ts = 1.50 s
High-set overcurrent unit:
Start current (0,5...20 × In or ¥) I>> 6.84 × In * Doubling disabled
Operate time (0,04...30 s) t>> 0.04 s
Earth-fault unit:
Start current (1,0...100% In) I0 = 10.00 % In
Operate time (0,05…30 s) t0 = 0.05 s
Phase unbalance unit:
Start current (10…40% IL or ¥) DI = 26.0 % IL 15.0 % NPS
Operate time (20…120 s) tD = 20.0 s
Undercurrent unit:
Start current (10…40% IQ or ¥) I< not in use % IQ
Operate time (2…600 s) t< not in use s
Cumulative start time counter:
Restart inhibiting
Start count setting (5…500 s) Stsi = 5.0 s * 2 starts / hour
Countdown rate of
start-up time counter (2…250 s/h) DSts/Dt = 2.0 s/h

Remarks:
Project name: Protection device:

A BB
Type here SPAM 150 C
Customer reference: Title:
Type here Setting proposal for Motor Protection
Motor: Prepared: Sheet:
ACW Pump 3/7/2005 ASK 2/6
Checked: Revision:
3/7/2005 MSK A

Switch Function Setting Checksum

SGF/1 High-set overcurrent unit inhibited or in use
0 = high-set stage inhibited (setting displayed "---"), 1 = high-set stage in use 1 ×1= 1
SGF/2 Setting of high-set overcurrent stage doubled during a motor start-up
0 = no doubling, 1 = doubling feature active 0 ×2= 0
SGF/3 Earth-fault trip inhibited on overcurrents higher than a selected multiple
of the motor full load current.
FLC as follows:
SGF/3 = 0 SGF/3 = 1
SGF/4 = 0 no inhibit inhibit at 4 times FLC SGF/3 = 0 ×4= 0
SGF/4 = 1 inhibit at 6 times FLC inhibit at 8 times FLC SGF/4 = 0 ×8= 0

SGF/5 Selection or deselection of phase unbalance protection

0 = not in use (setting displayed "---"), 1 = operative 1 × 16 = 16
SGF/6 Incorrect phase sequence protection inhibited or in use; 0 = not in use, 1 = operative 1 × 32 = 32
SGF/7 Stall protection based on the thermal stress supervision, Is2 × ts or a definite time overcurrent
function, Is & ts. 0 = definite time overcurrent, 1 = thermal stress monitoring 0 × 64 = 0
SGF/8 Selection or deselection of the undercurrent protection
0 = not in use (setting displayed "---"), 1 = operative 0 × 128 = 0
S= 49
SGB1 Stall information to relay from speed switch on motor (1). ×1= 0
SGB/2 Restart of the motor inhibited by external command (1). ×2= 0
SGB/3 When SGB/3 = 1, the phase unbalance unit is blocked by the input signal BS. ×4= 0
SGB/4 When SGB/4 = 1, the earth-fault unit is blocked by the input signal BS. ×8= 0
SGB/5 External trip command carried out to output relay A (1). × 16 = 0
SGB/6 External relay reset (1) makes it possible to have
a manual master reset button outside the relay. × 32 = 0
SGB/7 Latching of output relay for short-circuit, earth-fault unbalance trip. When SGB/7 = 0
the tripping signal returns to it's initial state. When SGB/7 = 1, the tripping signal remains on. × 64 = 0
SGB/8 Latching (1) of output relay for any tripping, independent of the cause. When SGB/8 = 0
the tripping signal returns to it's initial state. When SGB/8 = 1, the tripping signal remains on. × 128 = 0
S= 0
SS2 TS2
SGR1/1 The thermal prior alarm linked to 0/1 ×1= 0
SGR1/2 The thermal trip signal linked to 0/1 ×2= 0
SGR1/3 The signal from stall protection linked to 0/1 ×4= 0
SGR1/4 The signal for high-set overcurrent linked to 0/1 ×8= 0
SGR1/5 The signal for current unbalance linked to 0/1 × 16 = 0
SGR1/6 The signal for earth-fault linked to 0/1 × 32 = 0
SGR1/7 The signal for undercurrent linked to 0/1 × 64 = 0
SGR1/8 The earth-fault unit trip linked to 0/1 × 128 = 0
0 = disabled, 1 = enabled = impossible S= 0
SS1 SS3
SGR2/1 The thermal prior alarm linked to 0/1 ×1= 0
SGR2/2 The motor start-up info output linked to 0/1 ×2= 0
SGR2/3 The starting of the high-set overcurrent unit linked to 0/1 ×4= 0
SGR2/4 The thermal trip signal linked to 0/1 ×8= 0
SGR2/5 The signal from stall protection linked to 0/1 × 16 = 0
SGR2/6 The signal for current unbalance linked to 0/1 × 32 = 0
SGR2/7 The signal for earth-fault linked to 0/1 × 64 = 0
SGR2/8 The signal for undercurrent linked to 0/1 × 128 = 0
0 = disabled, 1 = enabled = impossible S= 0
SG4/1 Switch SG4/1 is used, when the Is2 x ts principle has been selected for start-up supervision
(SGF/7 = 1). When SG4/1 = 0, the relay calculates the I s2 x ts value in a starting situation. When
SG4/1 = 1, the relay starts calculating the Is2 x ts value when the start current Is is exceeded ×1= 0
SG4/2 When SG4/2 = 1, the restart enable message TS1 is disabled. ×2= 0
SG4/3 When SG4/3 = 1, the start signal of the Is stage is directly routed to output SS1. ×4= 0
S= 0

Remarks: * SGR settings to be done by customer as per site requirements.

Project name: Protection device:

A BB
Type here SPAM 150 C
Customer reference: Title:
Type here Setting proposal for Motor Protection
Motor: Prepared by: Sheet:
ACW Pump 3/7/2005 ASK 3/6
Checked by: Revision:
3/7/2005 MSK A

Operation Characteristics
Relay trip curve: cold
Relay trip curve: hot
Start-up supervision
Column H
Column J
Relay trip curve: hot
Relay trip curve: cold
Start-up supervision
Column H

1000

100

10
Time [s]

0.1

0.01
1 10

I/IQ
 0.01
1 10

I/IQ

Remarks:
Project name:
Project name: Protection device:

A BB
Type here SPAM 150 C
Customer reference: Title:
Type here Setting proposal for Motor Protection
Motor: Prepared by: Sheet:
ACW Pump 3/7/2005 ASK 4/6
Checked by: Revision:
3/7/2005 MSK A

Cold starts
1 10
2
0.9 9

0.8 8

0.7 7
Used thermal capacity [%]

0.6 6
2
0.5 5

I/IQ
0.4 4

0.3 3

0.2 2

0.1 1

0 0
0 5 10 15 20 25 30 35 40 45 50
Time [s]

Remarks:

Prior load
1 10
2
0.9 9

0.8 8
Used thermal capacity [%]

0.7 7

0.6 6
2
0.5 5
I/IQ

0.4 4

0.3 3

0.2 2

0.1 1

0 0
0 5000 10000 15000 20000 25000 30000 35000
Time [s]

Remarks:

Hot starts
1 10
2
0.9 9

0.8 8

0.7 7
Used thermal capacity [%]

0.6 6
2
0.5 5
I/IQ

0.4 4

0.3 3

0.2 2

0.1 1

0 0
0 5 10 Time [s] 15 20 25
 0.2 2

0.1 1

0 0
0 5 10 Time [s] 15 20 25

Remarks: Customer reference:

Type here
Project name: Protection device:

A BB
SPAM 150 C
Customer reference: Title:
Type here Setting proposal for Motor Protection
Motor: Prepared by: Sheet:
ACW Pump 3/7/2005 ASK 5/6
Checked by: Revision:
3/7/2005 MSK A

Unbalance Protection

100

10
t[s]

2.96

1
10 100

D I / IL [%]

Remarks:

Project name:
Type here
Customer reference:
Type here
Project name: Protection device:

A BB
Type here SPAM 150 C
Customer reference: Title:
Type here Setting proposal for Motor Protection
Motor: Prepared by: Sheet:
ACW Pump 3/7/2005 ASK 6/6
Checked by: Revision:
3/7/2005 MSK A

Remarks: