Drypix 7000

DRYPIX 7000
SERVICE MANUAL
REMOVAL AND ADJUSTMENT (MC)
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MC-1
CONTROL SHEET
Issue Date Revision Number Reason Pages Affected
10/15/2002 00 New release (FM3343) All pages

11/10/2002 01 Revised (FM3601) 1, 3-11, 13-17, 20, 22, 23, 26, 27,
33-39, 44, 46-149
04/01/2003 02 Revised (FM3978) 1, 10, 11, 15, 16, 22, 23, 28, 31, 35,
37, 44, 54-57, 60, 75-77, 90-94,
107-109, 118, 120, 135, 141-149
006-259-02
04.01.2003 FM3978 DRYPIX 7000 Service Manual MC-1

MC-2
PRECAUTIONS ON INSPECTIONS, REPLACEMENTS,

AND ADJUSTMENTS
This chapter does not describe parts which require no special note or adjustments in
removal and installation.
For details on the removal of these parts, refer to the Parts List.
Also follow the precautions below when performing inspections, replacements, and
adjustments of parts.
WARNING
To prevent electrical shocks, be sure to turn OFF the power of this equipment
before starting work.
WARNING/CAUTION
Observe the warnings and cautions described in “SAFETY PRECAUTION”.
CAUTION
Be sure to wear a wristband for grounding when performing maintenance of boards and
optical units. Otherwise static electricity in the body may cause damage to electronic
parts on the boards and optical units.
CAUTION
Never remove the screws painted in red.
<INSTRUCTIONS>
The screws painted in yellow must be adjusted after the installation of parts.
When installing parts, follow the check/adjustment procedure provided.
<NOTE>
When removing the covers, insert shutter into the film tray to prevent exposure of film to light.
006-259-00

MC-3
The diagrams in this manual displays the CHECK and FIT ON icons where necessary.
When removing/reinstalling, following these icons.
• CHECK icon: When reinstalling removed parts, this is indicated if reinstalling

positions must be checked or adjusted.
This symbol is shown inside illustrations of parts removal
CHECK procedures. Whenever this is shown, be sure to refer to "■ CHECK/
Adjusting procedure".
• FIT ON icon: When installing parts, this is indicated if alignment to the boss is
required.
006-259-01

MC-4
HOW TO READ REMOVAL AND ADJUSTMENT VOLUME

The REMOVAL AND ADJUSTMENT (MC) Volume is constructed in such a way that it
can be referred together with the SERVICE PARTS LIST (SP) Volume.
The following describes how to refer to this REMOVAL AND ADJUSTMENT (MC)
Volume.
■ Example (REMOVAL AND ADJUSTMENT Volume)
Chapter No.
(1)
5 3 Upper Conveyor Unit Exit Motor (MD2)
Section. No.
(2)
FP7C0523.EPS
■ Removing Procedure
(1) Remove the following cover.
• Rear cover
(2) Remove the conveyor unit exit clutch (CLD1)
(3) Remove the exit conveyance motor (MD2).
(3) #3
[Disconnect]
Connector MD2
(3) #3
[Disconnect]
(3) #3 Connector CLD1
[Release] Clamp
(3) #4
[Disconnect]
Clutch connector
(3) #1
[Remove] 2-DT3x6
(3) #2
[Remove]
Upper conveyor unit exit motor (MD2)
(2) #1
[Remove] E5 (2) #2
[Pull out]
Upper conveyor unit exit clutch (CLD1)
FP7C0504.EPS
■ Reinstalling Procedure
Reinstall in the reverse order of removal.
006-259-01
11.10.2002 FM3601 MC-58
FP7C0005.EPS
(1) Chapter No. .. The Chapter No. in the REMOVAL AND ADJUSTMENT Volume is related to
the INDEX No. of the SERVICE PARTS LIST Volume.
(2) Section No. ... The Section No. in the REMOVAL AND ADJUSTMENT Volume indicates
enclosed REF. No. (example 3 ) in the SERVICE PARTS LIST Volume
(exploded view).
For the above example, the item to be referred for “MC 5 3 Upper
Conveyor Unit Exit Motor (MD2)” is “SP 05C 3 ”.
006-259-01

MC-5
■ Example (SERVICE PARTS LIST Volume)
INDEX No.
(1)
05C
E6
FP7Z0513.EPS
15
REF. No.
(2) 16 2
3
2-BR3X8
1
E6
4
6
E4
E3
DT3X6
14 5
E6
8 6
13
10
E6
17 7
6
6
E6
9
DT3X6
10
3-BR3X10
11
18
12
FP7Z0503.EPS
006-259-01
11.10.2002 FM3600 SP-30
FP7C0006.EPS
To refer to the service parts information on “MC 5 3 Upper Conveyor Unit Exit Motor
(MD2)”, refer to “SP 05C 3 ”.
006-259-01

MC-6
CONTENTS
1. COVERS 1.1 Covers MC-10
2. FRAME 2.1 BCR Assembly MC-12
3. TRAY LOADING UNIT 3.1 Tray Loading Unit MC-14

3.2 Tray MC-18
3.3 Film Pack/Shutter Detection Sensor MC-22
(SA11, SA21, SA31)
3.4 Tray Detection Switch (SA12, SA22, MC-24
SA32)
3.5 Tray Lock Assembly MC-25
3.6 Tray Loading Unit Rail MC-26
3.7 Tray Rail MC-30
3.8 Squeezing Roller MC-32
3.9 Special Screw MC-34
FP7C0001.EPS
006-259-01

MC-7
4. REMOVAL UNIT 4.1 Removal Unit MC-36

4.2 Removal Drive Cam MC-40
4.3 Suction Cup Arm MC-44
4.4 Suction Cup MC-48
4.5 Bellows MC-50
5. CONVEYOR UNIT 5.1 Upper Conveyor Unit MC-52

5.2 Film Positioning Motor (Lower) (MD6) MC-58
5.3 Upper Conveyor Unit Exit Motor (MD2) MC-60
5.4 Cleaning Roller Grip Release Motor
(MD4) MC-62
5.5 Film Positioning Assembly (Lower) MC-64
5.6 Film Positioning Motor (Upper) (MD5) MC-66
5.7 Film Positioning Assembly (Upper) MC-68
5.8 Conveyor Unit Exit Guide MC-72
5.9 Conveyance Driving Roller (Upper) MC-74
5.10 Conveyance Driving Roller (Lower) MC-76
5.11 Conveyor Unit Guide MC-78
5.12 Grip Idle Gear MC-79
5.13 Lower Conveyor Unit MC-80
6. SUB-SCANNING UNIT 6.1 Sub-Scanning Unit MC-82

6.2 Sub-Scanning Motor (ME1) MC-92
6.3 Sub-Scanning Roller MC-94
6.4 Film Leading Edge Detection Sensor MC-98
(SE1)
FP7C0002.EPS
006-259-01

MC-8
7. SCANNING OPTICS UNIT 7.1 Scanner Unit MC-104
8. HEAT DEVELOPMENT 8.1 Cooling Fan Assembly MC-110

UNIT 8.2 Filter Section Cooling Fan MC-112
8.3 Film Cooling Section MC-114
8.4 Heat Development Unit MC-116
8.5 Heat Development Rack Assembly MC-118
8.6 Heat Development Roller MC-122
9. FILM RELEASE UNIT 9.1 Film Release Unit MC-124

9.2 Density Measurement Light-Emitting MC-126
Board (LED15A)
10. CONTROLLER 10.1 Operation Panel MC-128

10.2 Controller Assembly MC-130
10.3 HDD MC-132
10.4 PC Board MC-134
10.5 MCT Board MC-135
FP7C0003.EPS
006-259-01

MC-9
11. SORTER 11.1 Film Conveyance Timing Belt MC-136

11.2 Jam Removing Guide Plate Magnet MC-139
12. VERSION UPGRADE AND 12.1 Preparations (Same for Version Upgrades MC-140
FULL INSTALLATION OF and Full Installation)
MAIN UNIT SOFTWARE 12.2 Version Upgrade MC-141
12.3 Full Installation MC-144
13. BOARD SETTING AND MC-

LED LIGHTNG
INFORMATION
FP7C0004.EPS
006-259-01

1 COVERS
FP7Z0111.EPS
1 - 1 Covers
FP7C0105.EPS
(1) Remove the following covers.
• Jam clear cover
• Upper left side cover
• Upper right side cover
• Side ejection cover
Upper left side cover 2-T4x12
Jam clear cover

Operation panel
fixing screw
2-T4x12
Upper right side cover

Side ejection cover
2-T4x8
BR3x12
3-BR3x8
FP7C0100.EPS
006-259-02

MC-11

• Film release unit cover
• Right side cover
• Left side cover
• Rear cover
• Lower front cover
8-T4x25
Film release unit cover

Left side cover
BR3x8
Rear cover
8-T4x16
Front cover
8-T4x16
8-BR3x8
Right side cover
Lower front cover
FP7C0101.EPS
006-259-02

2 FRAME
FP7Z0211.EPS
2 - 1 BCR Assembly
FP7C0201.EPS
• Rear cover
(2) Remove the trays
“3.2 Tray”
006-259-00

MC-13
(3) Remove the BCR assembly.
BCR assembly
#3
[Remove] 2-TP3x8
#2
[Release] Clamp
#1
[Disconnect] Connector
FP7B0541.EPS
<REMARKS>
Attaching position of the BCR
35 x 43 cm size 26 x 36/20 x 25 cm size
BCR Shield plate Shield plate BCR
FP7B0542.EPS
006-259-01

3 TRAY LOADING UNIT
FP7Z0311.EPS
3 - 1 Tray Loading Unit
FP7C0322.EPS
<NOTE>
The following describes the procedure for the upper tray loading unit. Perform the same
procedure for the middle and lower tray loading units. Steps that differ between the three units
are indicated separately.
• Rear cover
(2) Remove the trays.
“3.2 Tray”
006-259-01

MC-15
(3) Remove the tray inside cover.
Tray inside cover
[Remove] 4-TP4x8
FP7C0301.EPS
006-259-02

MC-16
(4) Remove the bracket.

(5) Remove the tray loading unit.
(5) #2
[Disconnect]
(5) #2 Connector
[Disconnect] SA12-COM
Connector
SA12-NC
(5) #2
[Disconnect]
Connector
SOLA11
(5) #1
(5) #2 [Release] Clamp x 5
[Disconnect]
Connector (4) #2
SA13 [Release] Clamp
Bracket
(4) #1
[Remove] 2-BR4x8
FP7C0302.EPS
(5) #4
[Disconnect]
Connector SA11
(5) #3
[Release] Clamp x 2
(5) #5
[Remove] 3-BR4x8
Tray loading unit
Film pack/shutter detection sensor
FP7C0303.EPS
006-259-02

MC-17
<INSTRUCTIONS>
Bind the extra length of the cable so that it does not come out of the tray insertion
portion.
Clamp
#1
[Bind] Cable
FP7B0552.EPS
006-259-01

3 - 2 Tray
FP7C0323.EPS
• Rear cover
<NOTE>
When pulling out the tray from the equipment, insert shutter in the tray to prevent exposure of
film to light.
006-259-00

MC-19
(2) Remove the tray.
#2
[Push slightly] Tray
#1
[Release manually] Tray lock
FP7B0506.EPS
#3
[Push] Stopper
#4 #3
[Pull out] Tray Tray [Push] Stopper
FP7C0304.EPS
006-259-00

MC-20
CAUTION
After removing the tray, return the rail back into the equipment as it will come in the way
of the job and is also dangerous.
#2 L R
[Push] Rail (Left)
#1 #3 #4
[Release] Latch [Release] Latch [Push] Rail (Right)
FP7C0305.EPS
However, there is no need to pull out the rail pushed into the equipment.
006-259-01

MC-21
BLANK PAGE
006-259-00

3 - 3
Film Pack/Shutter Detection Sensor
(SA11, SA21, SA31)
FP7C0324.EPS
“3.2 Tray”
Tray inside cover
[Remove] 4-TP4x8
FP7C0301.EPS
006-259-02

MC-23
(3) Remove the film pack/shutter detection sensor (SA11, SA21, SA31).
#2
[Disconnect]
Connector SA11
#1
[Release] Clamp x 2
#3
[Remove] BR4x8 Film pack/shutter detection sensor
FP7C0306.EPS
<INSTRUCTIONS>
Bind the extra length of the cable so that it does not come out of the tray insertion
portion.
Clamp
#1
[Bind] Cable
FP7B0552.EPS
006-259-02

3.4
3 - 4
Tray Detection Switch (SA12, SA22,
SA32)
FP7C0325.EPS
<INSTRUCTIONS>
Check that the connectors are connected at the correct positions.
Tray lock switch

SA12-NC
SA12-COM
FP7C0307.EPS
006-259-00

3 - 5 Tray Lock Assembly
FP7C0326.EPS
• Rear cover
(2) Pull out the tray.
(3) Remove the tray lock assembly.
#2 #3
[Disconnect] [Remove] 2-BR4x8
Connector
#2 SOLA11
[Disconnect]
Connector
SA13
#2
SA12-COM
#1
[Release] Clamp
#2
SA12-NC
Tray lock assembly
FP7C0308.EPS
Tray lock assembly
Back side
FP7C0309.EPS
006-259-00

3 - 6 Tray Loading Unit Rail
FP7C0327.EPS
(2) Remove the tray lock assembly.
“3.5 Tray Lock Assembly”
<NOTE>
When removing the tray loading unit rail, while sliding the inner rail and inner slide rail, remove
the screws.
Outer rail Inner slide rail Inner rail Inner slide rail
FP7C0320.EPS
(3) Remove the tray loading unit rail.

#1 #2
[Push to rear] Inner slide rail [Remove] 4-T4x4
#3
[Remove] 4-T4x4
Tray loading unit rail

Auxiliary plate

#4
[Remove] 2-T4x4
FP7C0310.EPS
006-259-01

MC-27
(1) While pressing the tip in front and behind the left rail of the tray loading unit
against the aperture of the tray loading unit, secure the rail with the screws.
#2
[Press] Rail
#4
[Press] Rail #1
[Temporarily tighten]
2-T4x4
#3
[Tighten] 2-T4x4
#1
2-T4x4 aperture
#5
[Tighten] 2-T4x4
aperture
FP7C0311.EPS
(2) Secure the auxiliary plate to the tray loading unit right rail using the screws.
(3) Place the tip in front and behind the right rail of the tray loading unit on the
aperture of the tray loading unit, tighten the rail temporarily with the screws.
Auxiliary plate
(3)
2-T4x4 Tray loading
unit rail (right)
(2)
[Tighten] 2-T4x4
Aperture (3)
2-T4x4
Aperture
FP7C0312.EPS
006-259-01

MC-28
(4) Push the protrusion in front and behind the auxiliary plate secured to the tray
loading unit right rail against the part for attaching on the tray loading unit, and
while pressing the rail against the aperture, tighten the temporarily tightened
screws firmly.
(4) #2
[Press] Rail
(4) #1
[Push] Rail
(4) #5
(4) #4 [Press] Rail
[Push] Rail
Auxiliary
plate
(4)#3 Tray loading

[Tighten] 2-T4x4
unit rail (right)
(4)#6
[Tighten] 2-T4x4 FP7C0334.EPS
■ CHECK/Adjusting Procedure
• After reinstalling the tray loading unit rail, insert the tray into the tray loading unit, and
check that it moves smoothly.
• Apply bonding to the ten screws securing the tray loading unit rail.
006-259-02

MC-29
BLANK PAGE
006-259-00

3 - 7 Tray Rail
FP7C0328.EPS
“3.2 Tray”
(2) Remove the tray rail.
#1
[Remove] 5-T4x4
Tray rail
Tray rail
CHECK
#2
CHECK [Remove] 5-T4x4
FP7C0313.EPS
006-259-00

MC-31
(1) Temporarily secure the tray rail to the tray.
(2) While pressing the tray rail downwards, tighten the screws.
(1)
[Temporarily tighten] 5-T4x4 (2) #2
(2) #3 [Push against]
[Tighten] 5-T4x4 Tray rail Tray rail
(2) #1
[Press downwards] Tray rail
FP7C0314.EPS
• After reinstalling the tray rail, insert the tray into the tray loading unit, and check that
it moves smoothly.
• Apply bonding to the ten screws securing the tray rail.
006-259-02

3 - 8 Squeezing Roller
FP7C0329.EPS
“3.2 Tray”
<NOTE>
When removing the squeezing roller, be careful not to damage the bearing of the tray,
(2) Remove the squeezing roller.

#2
[Remove] Squeezing roller
#1
[Pull] Bearing
FP7C0315.EPS
006-259-00

MC-33
BLANK PAGE
006-259-01

3 - 9 Special Screw
FP7C0333.EPS
“3.2 Tray”
(2) Remove the upper rear cover of the tray.
(3) Remove the special screws.
Upper rear cover
(3)
[Remove] Special Screw
(2) #1
[Remove] 3-Q4x6
FP7C0318.EPS
006-259-01

MC-35
<INSTRUCTIONS>
Attach the special screws so that only the ball bearing at the tip of the special screw
protrudes from the tray surface.
REMARKS>
These special screws are producing the click sound when inserting shutters.
Shutter Ball bearing
Tray surface
Special screw
FP7C0319.EPS
006-259-02

4 REMOVAL UNIT
FP7Z0411.EPS
4 - 1 Removal Unit
FP7C0412.EPS
“3.1 Tray Loading Unit”
006-259-01

MC-37
(2) Remove the shield cover.

(3) Remove the removal unit.
<NOTE>
• Remove the screws (4-BR4x8) securing the removal unit while supporting the removal unit
with the hand.
• To remove the removal unit, slide it to the left until the pins dislocate from the frame, then tilt
the removal unit to remove. Make sure that the removal unit does not touch the BCR
assembly at this time.
(3) #1
[Disconnect]
Connecter
CNB1
(3) #2
[Remove] 4-BR4x8 (3) #1
[Disconnect]
Connecter
MB11
(2) #2
[Remove]
Shield cover
Removal unit
CHECK (2) #1
Pin [Remove]
Shield cover BR3x8
FP7C0401.EPS
006-259-02

MC-38
• When reinstalling the removal unit, insert the pins on the removal unit into the holes
on the equipment.
• Perform the following adjustment if the idle gear of the removal unit has been
removed or if the idle gear has been loosened.
(1) Secure the gear while pressing the flange of the idle gear against the gears in the
arrow direction shown below.
Upper removal unit
Idle gear
Upper conveyor unit
Middle removal unit
Middle conveyor unit Idle gear
Lower removal unit
Lower conveyor unit Idle gear
FP7C0402.EPS
006-259-01

MC-39
BLANK PAGE
006-259-01

4 - 2 Removal Drive Cam
FP7C0413.EPS
“4.1 Removal Unit”
<NOTE>
When performing the following procedure, move the suction cup arm assembly to the home
position first.
(2) Remove the gear fixing cover.

(3) Remove the gear 1 and gear 2.
(3)
[Remove] Gear 1
Gear fixing cover
(2) #1
[Release] Clamp
(3)
[Remove] Gear 2
Bearing (2) #2
(2) #1 [Remove] E6
[Release] Clamp (2) #3
[Remove] 4-DT3x6 FP7C0403.EPS
006-259-00

MC-41
(4) Remove the removal drive cam together with the crank.
Crank
Crank
#1
[Remove] E3
#1
[Remove] E3
Removal drive cam
Removal drive cam

FP7C0404.EPS
<NOTE>
When performing the following procedure, move the suction cup arm assembly to the home
position first.
(1) Reinstall the removal drive cam to the removal unit together with the crank.
(2) Insert pins such as hexagonal wrench into the two holes on gear 1, and adjust the
phase of the removal drive cam.
(3) Reinstall gear 2.
Gear 1
(3) (2) #1
[Insert] Pin
[Reinstall]
Gear 2 FP7C0405.EPS
006-259-00

MC-42
(4) Align the gear fixing cover to the attaching position, and pull out the pin.
(5) Align the rib positions of gears 1 and 2.
(5) #1
[Align] Rib
Gear 2 Gear 1
Gear 1
Gear 2
(4)
[Pull out] Pin
Gear fixing cover (5) #2

[Reinstall] Bearing
FP7C0406.EPS
(6) Secure the gear fixing cover with the screws.

(7) Secure the cable with the clamp.
After reinstalling the removal drive cam, check that the suction cup arm assembly
moves smoothly.
006-259-00

MC-43
BLANK PAGE
006-259-00

4 - 3 Suction Cup Arm
FP7C0414.EPS
4.3.1 Removal/Reinstallation
“3.2 tray”
Tray inside cover
[Remove] 4-TP4x8
FP7C0301.EPS
006-259-02

MC-45
(3) Remove the suction cup arm.

(3) #2
SB2
Suction cup arm
(3) #1
[Release] Clamp (3) #3
[Remove] 4-BR3x8
FP7C0407.EPS
006-259-00

MC-46
4.3.2 Changing Film Size to 20 x 25 cm

Perform the following procedure to change the film size of the current film tray (35 x 43
cm, 26 x 36 cm) to 20 x 25 cm size.
“4.1 Removal Unit”
(2) Remove the suction cup arm, and replace with the 20 x 25 cm size suction cup
arm.
#3
[Remove] suction cup arm #4
[Replace] 20 x 25 cm size
suction cup arm
#2
[Remove] 4-BR3x8
#5
[Secure] 4-BR3x8
Removal unit
#1
#6
[Connect] Connector FP7C0542.EPS
(3) Change the attaching position of the film release plate.

#1
[Remove] 4-DT3x6
#3
[Secure] 4-DT3x6
For 20 x 25 cm size
Mark
#2
[Move] Film release plate x 2
FP7C0543.EPS
006-259-01

MC-47
(4) To change the film size from 35 x 43 cm to 20 x 25 cm, change the attaching
position of the barcode reader.
“2.1 BCR Assembly”
35 x 43 cm size 26 x 36/20 x 25 cm size
BCR Shield plate Shield plate BCR
FP7B0542.EPS
(5) Reinstall the removed parts in the reversed order of the removing procedure.
<REMARKS>
The attaching position of the film release plate of the removal unit is marked with the
respective film sizes. To return the film size from 20 x 25 cm to other sizes, refer to the
following figure and change the attaching position of the film release plate.
Not used
For 20x25 cm size
For 35x43, 26x36

cm sizes
FP7C0544.EPS
006-259-01

4 - 4 Suction Cup
FP7C0415.EPS
“4.3 Suction Cup Arm”
(2) Remove the suction cup.
#2
[Remove] Suction cup
#1
[Remove] Nozzle
FP7C0408.EPS
006-259-01

MC-49
BLANK PAGE
006-259-01

4 - 5 Bellows
FP7C0416.EPS
“4.3 Suction Cup Arm”
<INSTRUCTIONS>
Rotate the bellows in the tightened state to remove.
(2) Remove the bellows.
CHECK
#3
[Remove] Bellows #2
[Pull out] Bellows
#1
[Lower] Plate
O ring
Stopper
FP7C0409.EPS
006-259-01

MC-51
<INSTRUCTIONS>
• If the bellows has been removed, be sure to replace the O ring.
• To reinstall, insert the second groove on the top of the bellows into the plate.
• To reinstall, leave a space of 1 mm between the bellows and stopper.
2nd groove
Bellows
Space of approx. 1 mm
Stopper
FP7C0410.EPS
Check for air leakage as follows.
(1) Push down the plate, and with an approximately 50 mm space between the plate
and stopper, push the suction cup against the film.
(2) Two minutes later, check that the space is still 50 mm.
[Push down] Plate
50mm
Stopper
Film
FP7C0411.EPS
006-259-01

5 CONVEYOR UNIT
FP7Z0511.EPS
5 - 1 Upper Conveyor Unit
FP7C0521.EPS
(1) Insert the shutter into the film tray.
• Rear cover
(3) Remove the cleaning roller.
006-259-01

MC-53
(4) If the equipment mounts film tray 2, loosen the screws securing the idle gear of
the middle conveyor unit.
Upper removal unit
Upper conveyor unit
Middle removal unit
#1
[Loosen] 2-BR3x6
Middle conveyor unit
Lower removal unit
Lower conveyor unit
FP7C0540.EPS
006-259-01

MC-54
(5) Remove the sub-scanning unit fixing bracket.
Sub-scanning unit fixing bracket
[Remove] 4-BR4x8
FP7C0613.EPS
(6) Reinstall the sub-scanning unit fixing bracket at the position shown below.
[Tighten] 2-BR4x8
FP7C0546.EPS
006-259-02

MC-55
(7) Remove the screws securing the sub-scanning unit.
#1
[Remove] 2-BR4x8
Sub-scanning unit
FP7C0535.EPS
(8) Remove the upper conveyor unit removing jig.
[Remove] BR4x8
Upper conveyor unit removing jig

FP7C0533.EPS
006-259-02

MC-56
(9) Insert the upper conveyor unit removing jig below the sub-scanning unit.
Turn the upper conveyor unit removing jig clockwise direction to lift the sub-
scanning unit.
Sub-scanning unit
#2
[Lift] Sub-scanning unit
#1
[Turn]
Upper conveyor unit #3
removing jig [Insert] Pin
FP7C0534.EPS
(10) Remove the upper conveyor unit.

#1 [Disconnect] #1 [Disconnect]
#1 [Disconnect] Connector CND1 Connector CND3
Connector CND2
Connector CND4
Connector CND4
Connector MD4 Connector MD2
#1 [Disconnect]
Connector CLD1
#3 Shield cover
[Remove] BR3x8
Upper conveyor unit #3

[Remove] BR3x8
#4
[Remove] 5-BR4x8
#2 #1 [Disconnect]
[Release] Clamp Connector CND6 FP7C0501.EPS
006-259-02

MC-57
<INSTRUCTIONS>
When reinstalling the upper conveyor unit, check that the pin on the upper conveyor
unit is inserted into the groove of the sub-scanning unit rail.
Sub-scanning unit rail
Upper conveyor unit
Pin FP7C0545.EPS
Perform the following adjustment if the idle gear of the middle conveyor unit has been
Upper removal unit
Upper conveyor unit
Middle removal unit

Idle gear
FP7C0541.EPS
006-259-02

5 - 2 Film Positioning Motor (Lower) (MD6)
FP7C0522.EPS
(2) Remove the film positioning motor (lower) (MD6).
#2
[Disconnect] Connector MD6
#1
[Release] Clamp
#3
[Remove] 2-DT3x6
Film positioning motor (lower) MD6

FP7C0502.EPS
006-259-01

MC-59
<INSTRUCTIONS>
Open the left and right positioning guides of the positioning guide assembly until they
touch the sides when installing the film positioning motor (MD6).
[Push] Positioning guide Positioning guide assembly

Positioning guide
[Push] Positioning guide

FP7C0503.EPS
006-259-01

5 - 3 Upper Conveyor Unit Exit Motor (MD2)
FP7C0523.EPS
• Rear cover
(2) Remove the conveyor unit exit clutch (CLD1)
(3) Remove the exit conveyance motor (MD2).
(3) #3
[Disconnect]
Connector MD2
(2) #3
[Disconnect]
Connector CLD1
(3) #3
[Release] Clamp
(3) #4
[Remove]
Clutch connector
(3) #1
[Remove] 2-DT3x6
(3) #2
[Remove]
Upper conveyor unit exit motor (MD2)
(2) #1
[Remove] E5 (2) #2
[Pull out]
Upper conveyor unit exit clutch (CLD1)
FP7C0504.EPS
006-259-02

MC-61
BLANK PAGE
006-259-01

Cleaning Roller Grip Release Motor
5 - 4 (MD4)
FP7C0524.EPS
• Rear cover
(2) Rotate the worm gear of the cleaning roller grip release motor (MD4) in the arrow
direction shown in the figure with the hand so that it grips the cleaning roller.
#1
[Rotate] Worm gear
FP7C0539.EPS
006-259-01

MC-63
(3) Remove the cleaning roller grip release motor (MD4).

<NOTE>
Remove the one-way gear assembly making sure not to drop the bearing.
Bearing
One-way gear
assembly
Bearing
CHECK
#1
[Disconnect]
Connector MD4
#2
[Remove] 2-DT3x6
Cleaning roller grip
release motor (MD4)
FP7C0505.EPS
Reinstall the motor with the D cut side of the one-way gear assembly shaft facing up.
006-259-01

5 - 5 Film Positioning Assembly (Lower)
FP7C0525.EPS
“5.1 Upper Conveyor Unit”
(2) Remove the grip position detection sensor bracket.
(3) Remove the connector bracket.
(2) #2
[Disconnect] Connector SD3
(2) #1
[Remove] DT3x6
(2) #2 Grip position detection sensor bracket

[Disconnect]
Connector SD4
(3) #1 Connector bracket

[Remove] BR3x8
FP7C0506.EPS
006-259-01

MC-65
(4) Remove the film positioning assembly (lower).
Flange gear #1
[Remove] E6
#2
[Release] Clamp
#3
[Disconnect] Connector MD6
Film positioning assembly (lower)

#4 #3
[Remove] 3-DT3x6 [Disconnect] Connector SD7
FP7C0507.EPS
006-259-01

5 - 6 Film Positioning Motor (Upper) (MD5)
FP7C0526.EPS
(2) Remove the film positioning motor (upper) (MD5).
#2
[Disconnect] #1
Connector MD5 [Release] Clamp
Film positioning assembly

(upper) #3
[Remove] Film positioning motor
2-DT3x6 (upper) (MD5)
FP7C0508.EPS
006-259-01

MC-67
<INSTRUCTIONS>
Open the left and right positioning guides of the positioning guide assembly until they
touch the sides when installing the film positioning motor (MD5).

Positioning guide

FP7C0503.EPS
006-259-01

5 - 7 Film Positioning Assembly (Upper)
FP7C0527.EPS

(2) Remove the film positioning motor (upper) (MD5).
“5.6 Film Positioning Motor (Upper) (MD5)”
(3) Remove the conveyance guide.
#1 Conveyor guide
[Remove] Guide #3
[Remove] 2-DT3x6
#4
[Release]
Clamp
#2
[Disconnect]
Connector SD1
FP7C0509.EPS
006-259-01

MC-69
(4) Remove the turn guide.

(5) Remove the connector bracket.
(4) #2
Turn guide [Remove] Bearing
(4) #1
[Remove] E4
(5) #1
[Remove] DT3x6
Connector bracket
(4) #2
[Remove]
Bearing
(4) #1 (5) #1
[Remove] E4 [Remove]
DT3x6
Connector bracket
FP7C0510.EPS
(6) Remove the stay.

(7) Remove the screws of the conveyor unit exit guide.
(8) Remove the film positioning assembly (upper).
(6) #1
[Remove] 4-DT3x6
Stay
(7) #1
[Remove] 2-DT3x6
Conveyor unit exit guide
(8) #1
[Release] Clampx6
(7) #2
[Remove] 2-BR3x8
(8) #3
[Remove] 3-DT3x6 (8) #2 Film positioning assembly (upper)
FP7C0511.EPS
006-259-01

MC-70
<INSTRUCTIONS>
Open the left and right positioning guides until they touch the sides when installing the
film positioning motor (MD5).

Positioning guide

FP7C0503.EPS
006-259-01

MC-71
BLANK PAGE
006-259-01

5 - 8 Conveyor Unit Exit Guide
FP7C0528.EPS
(2) Remove the sensor bracket.
(3) Remove the stay.
(4) Remove the conveyor unit exit guide.
#1
[Release] Clamp
Sensor bracket
#4
#2 [Loosen]
[Remove] DT3x6
Stay
#5
[Remove] 2-DT3x6
#7
[Release]
#3
[Remove]
4-DT3x6
#6
[Remove] 2-BR3x8
FP7C0512.EPS
006-259-01

MC-73
BLANK PAGE
006-259-01

5 - 9 Conveyance Driving Roller (Upper)
FP7C0529.EPS

(2) Remove the knob.
(3) Remove the handle.
Knob
(3) #1
[Remove]
BR3x10
(2) #1
[Remove] BR3x8
Handle
FP7C0513.EPS
006-259-01

MC-75
(4) Remove the grip idler gear.

(5) Remove the grip arm.
(6) Remove the spring.
(6) [Remove] Spring
Grip arm
(6) [Remove] Spring
(5) #3
[Remove] E6
(5) #1
[Remove]
Conveyor drive gear
(5) #3
[Remove] E4
(4) #1
(5) #2 [Remove] E6
Grip arm [Remove] E6
(5) #2
[Remove] E4 Grip idler gear
FP7C0514.EPS
(7) Remove the conveyance grip roller (upper).

(8) Remove the conveyance driving roller (upper).
Conveyance grip roller (upper)
(8) #2
[Remove] Bearing
(8) #1
[Remove] E6
(7) #1
[Remove] Bearing
(8) #2
[Remove] Bearing
(8) #1
[Remove] E6
(7) #1
[Remove] Bearing
Conveyance driving roller (upper)
FP7C0515.EPS
006-259-02

5 - 10 Conveyance Driving Roller (Lower)
FP7C0530.EPS
(2) Remove the upper conveyor unit lower bracket.
(3) Remove the drive transmission gear.
(3) #2
[Remove] E6
Bearing
(2) #3
[Remove] 4-DT3x6 (3) #1
[Remove] E6
Upper conveyor unit lower bracket
(2) #1 Shield cover Drive transmission

[Disconnect] (2) #2 gear
Connector [Release] Clamp
FP7C0517.EPS
006-259-02

MC-77
(4) Remove the grip idler gear.

(5) Remove the grip arm.
(6) Remove the spring.
Grip idler gear
(4) #1
[Remove] E6
(6) [Remove] Spring

(6) [Remove] Spring Grip arm
(5) #3
[Remove]
(5) #5 Conveyor drive gear
[Remove] E6
(5) #4
(5) #5 [Remove] E6
[Remove] E4
(5) #2
[Remove] (5) #1 (5) #4
Grip arm
Idler gear [Remove] E6 [Remove] E4
FP7C0518.EPS
(7) Remove the conveyance grip roller (lower).

(8) Remove the conveyance driving roller (lower).
(8) #2
[Remove] Bearing
(8) #1
[Remove] E6
(7) #1
[Remove] Bearing
Conveyance driving roller

(lower)
(8) #2
[Remove] Bearing
Conveyance grip roller (lower)
(8) #1 (7) #1
[Remove] E6 [Remove] Bearing
FP7C0519.EPS
006-259-02

5 - 11 Conveyor Unit Guide
FP7C0531.EPS
(2) Remove the film positioning assembly (lower).
“5.5 Film Positioning Assembly (Lower)”
(3) Remove the conveyance driving roller (upper).
“5.9 Conveyance Driving Roller (Upper)”
(4) Remove the conveyance driving roller (lower).
“5.10 Conveyance Driving Roller (Lower)”
(5) Remove the conveyor unit guide.
Boss
Conveyor unit guide
Boss
#1
[Release] Conveyor unit guide
#2
[Remove] 2-BR3x8
FP7C0520.EPS
006-259-01

5 - 12 Grip Idle Gear
If the grip idle gear of the upper conveyor unit has been removed, reinstall the gear as
following.
■ Adjusting Procedure
(1) Align the holes on the upper and lower grip release gears with the holes on the
side frame, insert the pins of a hexagonal wrench into the holes to adjust the
upper and lower arm phases, and then reintall the grip idle gear.
Pin
#1
[Reinstall] Grip idle gear
Grip release gear
#2
[Attach] E6
Pin FP7C0516.EPS
006-259-01

5 - 13 Lower Conveyor Unit
FP7C0536.EPS
• Rear cover
(2) Remove the lower conveyor unit.
Idle gear
Middle
conveyor unit
#1
[Loosen] 2-BR3x6
#4
[Remove]
Lower conveyor unit
Shield cover
#2
#3 [Remove] 2-BR3x8
[Remove] 4-BR4x8 FP7C0537.EPS
006-259-01

MC-81
Perform the following adjustment if the idle gear of the middle conveyor unit has been
Upper removal unit
Upper conveyor unit
Middle removal unit
Idle gear
Lower removal unit
Lower conveyor unit
FP7C0538.EPS
006-259-01

6 SUB-SCANNING UNIT
FP7Z0611.EPS
6 - 1 Sub-Scanning Unit
FP7C0609.EPS
• Rear cover
006-259-01

MC-83
[Remove] 4-BR4x8
FP7C0613.EPS
#2
[Tighten] 2-BR4x8
#1
[Tighten] 2-BR4x8
FP7C0614.EPS
006-259-01

MC-84
(5) Remove the shield plate.

(6) Remove the connector cover.
(7) Remove the sub-scanning unit.
(7) #1
LDD16A-CN1
(7) #1
LDD16A-CN3
(7) #1
LDD16A-CN7
Shield plate (7) #1
(5) #1 (6) #1 LDD16A-CN9
[Remove] 2-BR3x8 [Loosen] 2-BR4x12
Connector cover
FP7C0601.EPS
(7) #2
[Disconnect]
Connector ME1
(7) #2
[Disconnect]
Connector CNS2
(7) #3
[Remove]
BR4x12
(7) #3
[Remove] 2-BR4x8
Sub-scanning unit
FP7C0602.EPS
006-259-01

MC-85
(1) Insert the sub-scanning unit into the equipment, and temporarily secure with the
screws.
#1 #1
[Temporarily tighten] [Temporarily tighten]
2-BR4x8 BR4x12
#1
2-BR4x8
FP7C0616.EPS
006-259-01

MC-86
(2) Press the positioning screw against the rail, and secure the sub-scanning unit.
#2 #2
[Tighten] 2-BR4x8 [Tighten] BR4x12
#2
[Tighten] 2-BR4x8
#1
[Press against] Positioning screw
Positioning screw Rail of equipment

FP7C0603.EPS
(3) Remove the sub-scanning unit fixing bracket, and reinstall it to its original
position.
CAUTION
When removing the sub-scanning unit fixing bracket, be careful never remove the
screws painted in red.
Check that connectors are connected properly.
006-259-01

MC-87
6.1.2 Adjusting the Sub-Scanning Unit Positioning Screw

When adjusting the sub-scanning unit positioning screw, or if the positioning screws
has been turned accidentally, perform the following procedure.
(1) Print the grid pattern.
“Service Mode, [2-5] Grid”.
(2) Measure the “D” and “E” on the printed film and check that they meet the specified
values.
For 35 x 43 cm size
20 20
D E
Film conveyance
direction
(Unit: mm)
Position 35 x 43cm size 26 x 36 cm size 20 x 25 cm size
D, E 14.5 ±1.0 27.5 ±1.0 26.0 ±1.0
|D-E| ≤ 1.2 ≤ 1.2 ≤ 1.2 FP7C0622.EPS
006-259-01

MC-88
(3) If the measured values are not the specified values, loosen the screws securing
the sub-scanning unit.
#1
[Loosen] 2-BR4x8
#1
[Loosen] 2-BR4x8
FP7C0617.EPS
006-259-01

MC-89
[Remove] 4-BR4x8
FP7C0613.EPS
#2
[Tighten] 2-BR4x8
#1
[Tighten] 2-BR4x8
FP7C0614.EPS
006-259-01

MC-90
(6) Rotate the positioning screw in the clockwise or counterclockwise direction and
adjust.
<NOTE>
Rotating once in the clockwise or counterclockwise direction changes the “D” and “E” on the
printed film by about 0.5 mm.
[Rotate] Positioning screw

FP7C0615.EPS
Film conveyance direction
A B FP7C0624.EPS
006-259-02

MC-91
#2
[Tighten] 2-BR4x8
#2
[Tighten] 2-BR4x8
#1

FP7C0618.EPS

(9) Measure the “D” and “E” on the printed film and check that they meet the specified
values.
(10) If the measured values are not the specified values, repeat steps (3) to (9).
006-259-02

6 - 2 Sub-Scanning Motor (ME1)
FP7C0610.EPS
“6.1 Sub-Scanning Unit”
(2) Remove the sub-scanning motor (ME1).
#1
[Remove] Q4x14
Sub-scanning motor (ME1)
#2
[Remove] 4-TP4x8
FP7C0604.EPS
006-259-02

MC-93
6.2.2 Adjustment When Replacing Sub-scanning Motor

If the sub-scanning motor (ME1) has been replaced, check/adjust the film conveyance
amount as follows.
(2) Measure “F” on the printed film and check that it meets the specified value.
For 35 x 43 cm size
20
Film conveyance
F
direction
(Unit: mm)
Position 35 x 43 cm size 26 x 36 cm size 20 x 25 cm size
F 413.0 ±1.2 226.5 ±1.0 225.0 ±1.0 FP7C0623.EPS
(3) If the measured values are not the specified values, adjust the film conveyance
amount.
“Service Mode, [5-2-3] Adjusting subscanner”.
006-259-02

6 - 3 Sub-Scanning Roller
FP7C0611.EPS
(2) Remove the scanner unit.
“7.1 Scanner Unit”
(3) Remove the sub-scanning motor (ME1).
“6.2 Sub-Scanning Motor (ME1)”
(4) Remove the handle.
(5) Remove the belt cover.
(6) Remove the SUS belt.
(6) #1
[Remove] Spring
(5) #1
[Remove] BR4x8
Belt cover
(4) #1
[Remove] BR3x10
SUS belt
(6) #2
[Lower] SUS belt tensioner Handle
FP7C0605.EPS
006-259-02

MC-95
(7) Remove the sub-scanning roller (left).
#2
[Pull out]
Sub-scanning roller (Left)
Waveform washer
#1
[Remove] BR4x8
Sub-scanning roller (left)
W5
FP7C0606.EPS
(8) Remove the sub-scanning unit entrance guide.

(9) Remove the sub-scanning roller (right).
Sub-scanning unit entrance guide
(9) #3
[Pull out]
Sub-scanning unit roller (Right)
(8) #1
Waveform washer [Remove] BR4x8
Sub-scanning roller (right) W5 (9) #1

[Remove] BR4x8
(9) #2
[Lower] SUS belt tensioner
FP7C0607.EPS
006-259-01

MC-96
<NOTE>
• When installing the sub-scanning roller, be sure to reinstall the waveform washer.
• After reinstalling the sub-scanning roller, rotate the roller four or five times with the hand, and
check that it turns smoothly.
006-259-01

MC-97
BLANK PAGE
006-259-01

Film Leading Edge Detection Sensor
6 - 4 (SE1)
FP7C0612.EPS
• Rear cover
[Remove] 4-BR4x8
FP7C0613.EPS
006-259-01

MC-99
#2
[Tighten] 2-BR4x8
#1
[Tighten] 2-BR4x8
FP7C0614.EPS
006-259-01

MC-100
(5) Remove the shield plate.

(6) Remove the connector cover.
(7) Draw the sub-scanning unit.
(7) #1
LDD16A-CN1
(7) #1
LDD16A-CN3
(7) #1
LDD16A-CN7
Shield plate (7) #1
(5) #1 (6) #1 LDD16A-CN9
[Remove] 2-BR3x8 [Loosen] 2-BR4x12
Connector cover
FP7C0601.EPS
006-259-01

MC-101
(7)#2
[Disconnect] Connector ME1
(7)#2
[Disconnect] Connector CNS2
(7)#3
[Remove] 2-BR4x8
Sub-scanning unit
FP7C0619.EPS
(8) Remove the film leading edge detection sensor (SE1).
#1
SED
Film leading edge detection sensor (SE1)
#2
[Remove] 2-BR3x8
FP7C0608.EPS
006-259-01

MC-102
Reinstall in the reverse order of removal. However, perform the following when
securing the sub-scanning unit into the equipment.
(1) Insert the sub-scanning unit into the equipment, and temporarily secure with the
screws.
#1
2-BR4x8
#1
2-BR4x8
FP7C0620.EPS
006-259-01

MC-103
#2
[Tighten] 2-BR4x8
#2
[Tighten] 2-BR4x8
#1

FP7C0621.EPS
(3) Remove the sub-scanning unit fixing bracket, and reinstall it to its original
position.
CAUTION
When removing the sub-scanning unit fixing bracket, be careful never remove the
screws painted in red.
006-259-01

7 SCANNING OPTICS UNIT
FP7Z0711.EPS
7 - 1 Scanner Unit
FP7C0703.EPS
CAUTION
• The LD/IC may damage due to static electricity. When removing/reinstalling it, take
anti-static measures by wearing a wrist band, etc.
• Do not remove the upper cover of the scanner unit.
• Do not place your finger inside the laser beam window (at the bottom of the scanner
unit).
• Handle the optical unit gently, making sure not to subject it to shock.
006-259-01

MC-105
“6.1 Sub-scanning Unit”
(2) Remove the scanner unit.
#1
[Remove] 4-BR4x12
Scanner unit
CHECK
CHECK
CHECK
FP7C0701.EPS
006-259-01

MC-106
Reinstall in the reverse order of the removing procedure. However perform the
following when installing the scanner unit to the sub-scanning unit.
<INSTRUCTIONS>
When pushing the scanner unit against the positioning plate, push gently without
subjecting it to shock.
(1) Align the scanner unit to the reinstalling position of the sub-scanning unit, and
secure temporarily with the screws.
(2) Push the two positioning brackets and protruded part on the scanner unit against
the sub-scanning unit at the positions shown in the following figure.
(3) Secure the scanner unit with the screws.
(2) Scanner unit (1)

[Push] Scanner unit [Secure temporarily] 4-BR4x12
(3)
[Tighten] 4-BR4x12
(1)
[Secure temporarily] 4-BR4x12
(2)
(3) [Push] Scanner unit
[Tighten] 4-BR4x12
FP7C0702.EPS
• Make sure that there is no gap between the sub-scanning unit positioning plate and
scanner unit positioning parts.
• Make sure that the connectors are connected properly.
006-259-01

MC-107
7.1.2 Adjustments in Replacement of Scanner Unit

If the scanner unit has been replaced, the data in the scanner unit data FD provided
with the scanner unit needs to be sent to the equipment.
(1) Turn ON the power of the equipment.
(2) Prepare the PC for servicing.
“INSTALLATION, 10.1 Connecting the PC for Servicing to the Network”
“INSTALLATION, 10.2 Starting the DPX7 PC Tool/Connecting DPX7 PC
Tool to the Equipment”
(3) Import the individual data.
“Printer name importing data” → [Control] → [File Save/Load] → [Save from the
printer] → [Execute]
#1 #3 #2
#4 #5 FP7C0F09.EPS
→ The individual data is sent to the PC for servicing. When the data transfer is
completed, the [File transfer is completed.] screen appears.
006-259-02

MC-108
(4) Insert the scanner unit data FD provided with the scanner unit into the FDD of the
PC for servicing.
(5) Copy scanner unit data to the PC for sevicing.
“Printer name” → [Data Transfer] → [FROM FD]
→ Scanner unit data is copied to the PC for servicing.
#1 #2
#3 FP7C0F11.EPS
→ When completed, the [FD File transfer is completed.] screen appears.

(6) Send the individual data containing the scanner unit data copied to the
equipment.
“Printer name” → [Control] → [File Save/Load] → [Load to the printer] →
[Execute]
→ The individual data is sent to the equipment, and only the scanner unit data is updated.
When the data transfer is completed, the [File transfer is completed.] screen appears.
(7) End the DPX7 PC Tool.
(8) Reboot the equipment, and start the M-Utility.
(9) Output the grid pattern using the M-Utility.
“SERVICE MODE, [2-5] Grid”
006-259-02

MC-109
(10) Measure “C” of the film output, and check that the values satisfy the specification.
For 35 x 43 cm size
B C A
Film conveyance
direction
(Unit: mm)
Position 35 x 43 cm size 26 x 36 cm size 20 x 25 cm size
|A-B| ≤ 1.2 ≤ 1.2 ≤ 2.0
C 300 ±1.2 300 ±1.2 200 ±1.2 FP7C0705.EPS
(11) If they do not, change the value of “[4-3-1] Scanning Width” of the M-Utility.
“SERVICE MODE, [4-3-1] Scanning Width”
(12) Measure “A” and “B” of the film output, and check that the values satisfy the
specification.
(13) If they do not, change the value of “[4-3-2] Scanning Position” of the M-Utility.
“SERVICE MODE, [4-3-2] Scanning Position”
(14) Perform automatic density correction.
“SERVICE MODE, [3-1] AUTO F.D.C.”
(15) Check the film density.
“SERVICE MODE, [3-2] Check Density”
006-259-02

8 HEAT DEVELOPMENT UNIT
FP7Z0811.EPS
8 - 1 Cooling Fan Assembly
FP7C0814.EPS
• Jam clear cover
• Upper left cover
(2) Remove the fan fixing bracket.
Cooling fan assembly
#1
[Remove] 4-BR3x8
Fan fixing bracket
FP7C0801.EPS
006-259-01

MC-111
(3) Remove the cooling fan assembly.
#2
[Remove] 4-BR4x8
#1
[Disconnect] Connector CNG3
FP7C0802.EPS
006-259-01

8 - 2 Filter Section Cooling Fan
FP7C0815.EPS
“8.1 Cooling Fan Assembly”
(2) Remove the fan duct.
(3) Remove the filter section cooling fan.
Fan duct
#1
[Remove] 4-BR3x8
Auxilary plate #2
[Remove] 2-BR4x40
Filter section cooling fan

FP7C0803.EPS
006-259-01

MC-113
<INSTRUCTIONS>
Reinstall the filter section cooling fan as shown in the figure.
Filter section cooling fan

Label
Cable Cooling fan assembly

FP7C0804.EPS
006-259-01

8 - 3 Film Cooling Section
FP7C0816.EPS
• Jam clear cover
• Upper left cover
• Upper right cover
(2) Remove the operation panel.
“10.1 Operation Panel”
(3) Remove the film release unit.
“9.1 Film Release Unit”
(4) Remove the film cooling section.
Round hole
#1
[Release]
Clamp
CHECK #2
[Disconnect]
Connector THG10
Film cooling section
CHECK
#3 #4
[Loosen] 2-BR4x8 [Remove] 5-BR4x8
FP7C0805.EPS
006-259-01

MC-115
<INSTRUCTIONS>
When reinstalling the film cooling section, press the shaft against the bracket as shown
in the figure, and secure with the screws.
[Press] Film cooling section shaft

FP7C0806.EPS
• After reinstalling the film cooling section, check from the round hole on the back of
the film cooling section that the gears of the film cooling section and heat
development unit are engaged.
• After reinstalling the film cooling section, rotate the jam handle, and check that it
moves smoothly.
006-259-01

8 - 4 Heat Development Unit
FP7C0817.EPS
• Jam clear cover
• Rear cover
• Left side cover
“8.1 Cooling Fan Assembly”
“10.1 Operation Panel”
“8.3 Film Cooling Section”
006-259-01

MC-117
(7) Remove the left inside cover.

(8) Remove the top panel.
Left inside cover
(7) #1 Top panel

[Remove] 2-BR3x8
(8) #1
[Remove] 4-BR4x8
(8) #2
[Release] Clamp
FP7C0807.EPS
(9) Remove the heat development unit.
#1
[Disconnect]
Connector CNG2
Heat development unit
#1
[Disconnect]
Connector CNG4
#3
[Remove] 3-BR4x8 #1
[Disconnect]
Connector CNG1
#1
[Disconnect]
Connector MG1
#2
[Release] Clamp
FP7C0808.EPS
006-259-01

8 - 5 Heat Development Rack Assembly
FP7C0818.EPS
• Jam clear cover
• Rear cover
• Left side cover
“8.3 Film Cooling Section”
(5) Remove the cooling fan assembly together with the bracket.

#2
[Remove] 2-BR3x8
Bracket
Bracket
#3
[Remove] 4-BR4x8
#1
[Disconnect] Connector CNG3
FP7C0823.EPS
006-259-02

MC-119
(6) Remove the left inside cover.
Left inside cover
[Remove] 2-BR3x8
FP7M0320.EPS
(7) Disconnect the connectors and earth cables.

(8) Remove the rack fixing brackets (small).
(9) Remove the rack fixing bracket (large).
<NOTE>
Do not remove the left and right fixing pins on the heat development rack assembly.
(10) Remove the heat development rack assembly.

(7) #2
[Disconnect] Connector THG7-9
(8) #2 (7) #2
[Remove] BR4x8 [Disconnect]
CHECK Connector HEAT3
Rack fixing bracket (small)
(8) #1
[Remove] CHECK
BR4x8 Rack fixing
bracket (small)
(7) #1
(10) [Remove] TP4x8
[Remove]
Heat development rack assembly
(9)
[Remove] 2-BR4x8 Rack fixing bracket (large)
FP7C0809.EPS
006-259-01

MC-120
<NOTE>
When reinstalling the adiabatic cover, do not sandwich the thermistor cable.
■ CHECK/Adjustment Procedure
Check that connectors are connected properly.
Third rack assembly
THG7-9
HEAT3
Second rack assembly
THG4-6
HEAT2
THG1-3
HEAT1
First rack assembly

FP7C0810.EPS
006-259-02

MC-121
BLANK PAGE
006-259-01

8 - 6 Heat Development Roller
FP7C0819.EPS
(1) Remove the heat development rack assembly, and remove adiabatic cover.
“8.5 Heat Development Rack Assembly”
(2) Remove the fixing pins.
(3) Remove the heater assembly.
(4) Remove the heat development roller.
(3)
[Remove] Heater assembly
(2) #1
[Remove] Fixing pin (long)
(4) #1
[Remove] WP3x10
Bearing
(2) #2 Heat development roller

[Remove] Bearing
FP7C0811.EPS
Fixing pin (short)
006-259-01

MC-123
BLANK PAGE
006-259-01

9 FILM RELEASE UNIT
FP7Z0911.EPS
9 - 1 Film Release Unit
FP7C0904.EPS
• Jam clear cover
• Side ejection cover
006-259-01

MC-125

#1
[Release] Clamp
#2
[Disconnect]
Connector CNJ2
#2
[Disconnect]
Connector CNJ1
#3
[Remove] 4-BR4x8
Film release unit
FP7C0901.EPS
006-259-01

Density Measurement Light-Emitting
9 - 2 Board (LED15A)
FP7C0905.EPS
• Jam clear cover
• Film release unit cover
(2) Remove the LED15A installing bracket.
(3) Remove the density measurement light-emitting board.
(2) #3
[Disconnect]
Connector LED-CN85 (2) #1
[Remove] 2-BR3x8
(3) #1
[Remove] BR3x12
(3) #1
Shield [Remove] BR3x8
plate
Spacer
(2) #2
[Remove] Clamp
Density measurement
light-emitting board (LED15A)
(2) #3
[Disconnect] Connector SJ1
FP7C0902.EPS
006-259-01

MC-127
<INSTRUCTIONS>
Press the LED cover of the density measurement light-emitting board against the
position shown in the figure below, and secure.
[Press]
Density measurement light-emitting board (LED15A)
FP7C0903.EPS
006-259-01

10 CONTROLLER
FP7Z0A11.EPS
10 - 1 Operation Panel
FP7C0106.EPS
• Jam clear cover
#2 #2 #4
[Disconnect] [Disconnect]
[Disconnect] #4
Connector [Disconnect] Connector
Connector Connector
PANEL-CN5 PANEL-CN7
PANEL-CN2 PANEL-CN1
#4
Operation panel [Disconnect]
Connector
PANEL-CN8
#4
[Disconnect]
Connector
PANEL-CN6
#4 #3
[Disconnect] [Remove] BR3x8
Connector
PANEL-CN4
#1
[Remove] 2-BR3x8 FP7C0104.EPS
006-259-01

MC-129
<NOTE>
When reinstalling the upper left side cover, make sure that it does not interfere with the
operation panel.
006-259-01

10 - 2 Controller Assembly
FP7C0A04.EPS
• Left side cover
• Rear cover
• Lower front cover
(2) Remove the controller assembly.
#2
[Disconnect]
Shaded connector
#2
[Disconnect]
Connector PC-CN4
#2
[Disconnect]
Connector
PRINT16A-CN2
#2
[Disconnect]
Connector #2
[Disconnect]
#1 Connector
[Release] PRINT16A-CN4
Clamp
Controller
#4 assembly
#2
[Remove] [Disconnect]
3-BR3x8 Connector
PC-CN26
#2
[Disconnect]
Connector CNK1
#1 #2
[Release] [Disconnect]
Clamp Connector
PRINT16A-CN16
FP7C0A01.EPS
006-259-01

MC-131
#5
[Pull out] Controller assembly
FP7C0A02.EPS
006-259-01

10.2 10 - 3 HDD
FP7C0A05.EPS
“10.2 Controller Assembly”
(2) Remove the HDD.
#2
[Remove] 4-BR3x12
HDD
#1
[Disconnect]
Connector HDD
#1
[Disconnect]
Connector HDD
FP7C0A03.EPS
006-259-01

MC-133
■ Replacing Procedure
The service parts HDD is installed with the OS and main unit software.
However, because the main unit software may not be of the latest version, if the HDD
has been replaced, perform full installation of the main unit software and re-installation
of individual data.
Prepare the latest main unit software CD-R when replacing the HDD.
(1) Turn OFF the power of the equipment.
(2) Replace the HDD.
“■ Removing Procedure/■ Reinstalling Procedure”
(3) Turn ON the power of the equipment, and check the version of the main unit
software displayed at startup.
(4) Start the M-Utility, and set the network.
“INSTALLATION, 7.2.2 System Management/Set Network”
(5) End the M-Utility, and turn OFF and then ON the power of the equipment.
“INSTALLATION, 10.2 Starting the DPX7 PC Tool/Connecting DPX7 PC
Tool to the Equipment”
<INSTRUCTIONS>
If the version of the main unit software in the HDD is old: Perform steps (7) and
onwards.
If the version of the main unit software in the HDD is latest: Perform steps (8) and
onwards.
(7) Perform full installation of the latest main unit software and installation of the
application program of the printer in the MCT board.
“12.3 Full Installation Steps (1) to (3)”
(8) Re-install the individual data.
“12.3 Full Installation Step (4)”
(9) Set the system date, film counter, and remaining number of films.
“12.3 Full Installation Steps (5) to (7)”
(10) Reboot the equipment.
“12.3 Full Installation Step (8)”
(11) Click [Exit] and shutdown the DPX7 PC Tool.
(12) Remove the CD-R from the PC for servicing.
(13) Shutdown the PC for servicing.
(14) Disconnect the network cable of the PC for servicing from the network to which
the equipment is connected.
006-259-01

10 - 4 PC Board
FP7C0A06.EPS
CAUTION
• Replace the PC board if the lithium battery has worn out.
• Return the old PC board to the Parts Center (factory).
• Improper replacement of the battery may result in explosion. When replacing the
lithium battery, use the battery designated by Fuji Photo Film Co., Ltd. or use an
equivalent battery. Dispose the old battery as specified by Fuji Photo Film Co., Ltd.
(2) Remove the PRN board, MCT board, and image memory board.
“SERVICE PARTS LIST, 10. Controller”
(3) Disconnect all connectors on the PC board.
(4) Remove the PC board.
006-259-01

10 - 5 MCT Board
FP7C0A07.EPS
(2) Remove the MCT board.
“SERVICE PARTS LIST 10. Controller”
■ Replacing Procedure
If the MCT board has been replaced, the software on the HD (printer installer, printer
OS, printer application) needs to be installed with a new MCT board.
(1) Turn OFF the power of the equipment.
(2) Replace the MCT board.
“■ Removing Procedure/■ Reinstalling Procedure”
(3) Turn ON the power of the equipment, and start the M-Utility.
(4) Install the software on the HD in the MCT board in the following order; “PRT INST”
→ “PRT OS” → “PRT APL”.
“SERVICE MODE, [1-1-9] Reload Software”
(5) Reboot the equipment.
006-259-02

11 SORTER
FP7C0B02.EPS
11 - 1 Film Conveyance Timing Belt
FP7C0B03.EPS
■ Belt Structure
Top belt
Inside belt
Bottom belt
FP3F0S43.EPS
006-259-01

MC-137
(1) There are three timing belts. Install the inside belt first and then the top and
bottom belts.
Top belt
Top belt
Inside belt Bottom belt

Bottom belt
Inside belt
FP3F0S42.EPS
006-259-01

MC-138
(1) With the fixing screws of the tension pulleys loosened, secure the tension pulleys
at the position where they are in balance by the force of the springs.
Tension spring
Top belt
Fixing screw
Bottom belt
Inside belt
Fixing screw
Fixing screw
Tension spring
Tension spring
FP3F0S40.EPS
006-259-01

11 - 2 Jam Removing Guide Plate Magnet
FP7C0B04EPS
(1) Loosen the fixing screws of the magnet.

(2) Close the jam removing guide plate, and tighten magnet fixing screws where it
touches the stopper.
Stopper
#2 [Push] Guide plate
#1 [Loosen] Two screws

#3 [Tighten] Two screws
Magnet
FP3F0S41.EPS
006-259-01

MC-140
12. VERSION UPGRADE AND FULL INSTALLATION

OF MAIN UNIT SOFTWARE
The main unit software is supplied on CD-R. The DRX7 PC Tool is required for version
upgrading and full installation of the main unit software.
Version upgrade: The concerned files excluding individual data of the currently
installed software are overwritten.
Full installation: The concerned files including individual data of the currently
installed software are overwritten.
<NOTE>
• As performing full installation will clear the individual data in the HD, the individual data
needs to be installed after completing full installation.
Use the latest individual data for installation.
• In version upgrades, individual data will be preserved.
<REMARKS>
The following shows the times required for software installation. Take note that these times
differ according to the performance and network environment of the PC for servicing used.
• Version upgrade (PC for servicing → Equipment): Approx. 2 minutes
• Full installation (PC for servicing → Equipment): Approx. 3 minutes
• PRT APL installation (HDD → MCT board): Approx. 1 minute
12.1 Preparations (Same for Version Upgrades and Full

Installation)
(1) Turn ON the power of the equipment.
“INSTALLATION, 10.2 Starting the DPX7 PC Tool/Connecting to DPX7 PC
Tool the Equipment”
006-259-01

MC-141
12.2 Version Upgrade

■ Flow of Data When Version Upgrading
PC for servicing (DPX7 PC Tool) DRYPIX 7000
HDD
(1) (2)
Formatter
program
FTP folder
CD-R
(Main unit software) Printer
program
(3)
MCT board
Memory
FP7C0F08.EPS
■ Version Upgrading Procedure

(1) Insert the latest main unit software CD-R in the CD-ROM drive of the PC for
servicing, and copy the main unit software to the FTP folder of the PC for
servicing.
“Printer name” → [Soft Ver.UP] → “CD-ROM drive” → [Copy]
#1 #2 #3 #4
FP7C0F01.EPS
→ The main unit software is copied to the FTP folder of the PC for servicing.
When completed, [File Copy Finish!!] screen appears.
006-259-02

MC-142
(2) Write the main unit software in the HD of the equipment from the PC for servicing
(FTP folder).
[Verup] → [Execute]
#1 #2 FP7C0F02.EPS
→ The main unit software is installed (version upgraded) in the equipment.

When installation completed, the [System File Load Finish!!] screen appears.
(3) Of the software written in the HD of the equipment, write the printer application
program in the MCT board.
[PRT APL] → [Install]
#1 #2 FP7C0F03.EPS
→ The printer application program in the HD is installed in the MCT bard.

When installation completed, the [Software Install Finish!!] screen appears.
<REMARKS>
The version of the main unit software is upgraded after the equipment is rebooted.
006-259-02

MC-143
(4) Reboot the equipment from the PC for servicing to upgraded the software.
“Printer name” → [Control] → [System Config] → [Reboot] → [Reboot All] →
[Reset]
#1 #4 #3 #2 #5
#6 FP7C0F04.EPS
→ The equipment is rebooted.

(5) Click [Exit] to end DPX7 PC Tool.
(6) Remove the CD-R from the PC for servicing.
006-259-02

MC-144
12.3 Full Installation

■ Flow of Data When Performing Full Installation
PC for servicing (DPX7 PC Tool) DRYPIX 7000
HDD
(1) (2)
Formatter
program
FTP folder
CD-R
Printer
(Main unit software) (4) program
Indv Folder
(3)
MCT board
Memory
FP7C0F07.EPS
■ Full Installation Procedure

(1) Insert the latest main unit software CD-R in the CD-ROM drive of the PC for
servicing, and copy the main unit software to the FTP folder of the PC for
servicing.
“Printer name” → [Soft Ver.UP] → “CD-ROM drive” → [Copy]
#1 #2 #3 #4
FP7C0F01.EPS
→ The main unit software is copied to the FTP folder of the PC for servicing.
When completed, [File Copy Finish!!] screen appears.
006-259-02

MC-145
(2) Write the main unit software in the HD of the equipment from the PC for servicing
(FTP folder).
[Full] → [Execute]
#1 #2 FP7C0F05.EPS
→ The main unit software is installed in the equipment.

When installation completed, the [System File Load Finish!!] screen appears.
(3) Of the software written in the HD of the equipment, write the printer application
program in the MCT board.
[PRT APL] → [Install]
#1 #2 FP7C0F03.EPS
→ The printer application program in the HD is installed in the MCT board.

When installation completed, the [Software Install Finish!!] screen appears.
006-259-02

MC-146
(4) Install the individual data.

<INSTRUCTIONS>
The individual data needs to be installed if full installation has been performed. To
install, use the latest individual data of the corresponding printer saved in the PC for
servicing.
● Installing the Individual Data in the PC for Servicing

(i) “Printer name” → [Control] → [File Save/Load] → [Load to the printer] →
[Execute]
#1 #3 #2
#4 #5 FP7C0F06.EPS
→ The individual data in the PC for servicing is sent to the equipment.

When the data transfer is completed, the [File transfer is completed.] screen appears.
006-259-02

MC-147
● When Installing the Individual Data Saved on FD

(i) Insert the FD with the latest individual data in the FDD of the PC for servicing.
(ii) Copy the individual data saved on FD to the PC for servicing.
“Printer name” → [Data Transfer] → [FROM FD]
#1 #2
#3 FP7C0F11.EPS
→ The individual data is copied to the PC for servicing.

When the data copy is completed, the [FD File transfer is completed.] screen appears.
006-259-02

MC-148
(iii) Install the individual data in the equipment.

“Printer name” → [Control] → [File Save/Load] → [Load to the printer] →
[Execute]
#1 #3 #2
#4 #5 FP7C0F06.EPS
→ The copied individual data in the PC for servicing is sent to the equipment.
When the data transfer is completed, [File transfer is completed.] screen appears
(5) Set the system date and time.

“Printer name” → [Control] → [System Config] → [Set Date/Time]
“SERVICE MODE, [PC9-2-1] System Config”
(6) Set the film counter.
“Printer name” → [Control] → [System Config] → [Set Counters]
“SERVICE MODE, [PC9-2-5] Set Counters”
(7) Set the number of remaining films.
“Printer name” → [Control] → [System Config] → [Set Remain. Films]
“SERVICE MODE, [PC9-2-6] Set Remain. Films”
006-259-02

MC-149
(8) Reboot the equipment from the PC for servicing so that the changes made in the
main unit software becomes effective.
“Printer name” → [Control] → [System Config] → [Reboot] → [Reboot All] →
[Reset]
#1 #4 #3 #2 #5
#6 FP7C0F04.EPS
→ The equipment reboots.

<REMARKS>
The main unit software is replaced with that fully installed after the equipment is rebooted.
(9) Click [Exit] and shutdown the DPX7 PC Tool.

(10) Remove the CD-R and FD from the PC for servicing.
006-259-02

Drypix 7000

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REMOVAL AND ADJUSTMENT (MC)

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10/15/2002 00 New release (FM3343) All pages

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PRECAUTIONS ON INSPECTIONS, REPLACEMENTS,

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• CHECK icon: When reinstalling removed parts, this is indicated if reinstalling

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HOW TO READ REMOVAL AND ADJUSTMENT VOLUME

■ Example (REMOVAL AND ADJUSTMENT Volume)

5 3 Upper Conveyor Unit Exit Motor (MD2)

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■ Example (SERVICE PARTS LIST Volume)

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2. FRAME 2.1 BCR Assembly MC-12

3. TRAY LOADING UNIT 3.1 Tray Loading Unit MC-14

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4. REMOVAL UNIT 4.1 Removal Unit MC-36

5. CONVEYOR UNIT 5.1 Upper Conveyor Unit MC-52

6. SUB-SCANNING UNIT 6.1 Sub-Scanning Unit MC-82

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7. SCANNING OPTICS UNIT 7.1 Scanner Unit MC-104

8. HEAT DEVELOPMENT 8.1 Cooling Fan Assembly MC-110

9. FILM RELEASE UNIT 9.1 Film Release Unit MC-124

10. CONTROLLER 10.1 Operation Panel MC-128

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11. SORTER 11.1 Film Conveyance Timing Belt MC-136

13. BOARD SETTING AND MC-

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Jam clear cover

Upper right side cover

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(2) Remove the following covers.

Film release unit cover

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(3) Remove the BCR assembly.

BCR Shield plate Shield plate BCR

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3 - 1 Tray Loading Unit

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(3) Remove the tray inside cover.

Tray inside cover

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(4) Remove the bracket.

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(2) Remove the tray.

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Tray inside cover

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Tray lock switch

Reinstall in the reverse order of removal.

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Tray lock assembly

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(3) Remove the tray loading unit rail.

Tray loading unit rail