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Effective February 2016

Technical Data TD02602018E Supersedes February 2012

EMR-5000
Motor Protection Relay
Contents
Description Page
Key Features, Functions and Benefits. . . . . . . . . . 2
General Description. . . . . . . . . . . . . . . . . . . . . . . . 2
Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Protection and Control Functions . . . . . . . . . . . . . 4
Diagnostic Features. . . . . . . . . . . . . . . . . . . . . . . . 5
Monitoring and Metering. . . . . . . . . . . . . . . . . . . . 5
Communication Software . . . . . . . . . . . . . . . . . . 10
Standards, Certifications and Ratings. . . . . . . . . . 11
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Ordering Information. . . . . . . . . . . . . . . . . . . . . . 20
Technical Data TD02602018E EMR-5000
Effective February 2016 Motor Protection Relay

Key Features, Functions and Benefits General Description


• Microprocessor-based protection with monitoring and control for Eaton’s EMR-5000 motor protection relay is a multifunctional micro-
medium voltage motors. processor-based protective relay for the protection of any size motor
at all voltage levels. It is most commonly applied on medium voltage
• Integral test function reduces maintenance time and expense. or larger motors. The EMR-5000 relay is a current and voltage device
with built in differential protection that provides complete and reli-
• Zone selective interlocking improves coordination and tripping able motor protection, monitoring, diagnostics, metering, and start-
time, and saves money compared to a traditional bus differential ing control functions.
scheme.
The EMR-5000 motor protection relay provides complete current,
• Programmable logic control functions to accommodate different voltage, and frequency protection in a single compact case. The
control schemes, simplify the wiring of the starter. relay has eight current inputs rated for either 5 amperes or 1 ampere
and four voltage inputs. Three of the voltage inputs are to be con-
• Automatically detects direction of the motor and eliminates the nected to the 3-phase power voltage for voltage protection and for
need of switching current inputs into the relay. metering. They can be connected in wye-ground or open delta con-
figuration. The fourth voltage is for independent single-phase under-
• Reduce trouble shooting time and maintenance costs- Trip and voltage/overvoltage protection. The unit is user programmable for 60
event recording in non-volatile memory provides detailed informa- Hz or 50 Hz operation.
tion for analysis and system restoration. 6000 cycles of waveform
capture aids in post fault analysis (viewable using Powerport-E The maintenance mode password protected soft key, can be used
software). for arc flash mitigation to change to an alternate settings group, set
to have instantaneous elements only. The multiple setting groups
• Minimum replacement time- Removable terminal blocks ideal in can also be changed, via communications or a digital input. Flash
industrial environments. memory is used for the programming and all settings are stored in
nonvolatile memory.
• Front USB port and Powerport-E software provides local com- An integral keypad and display is provided for direct user program-
puter access and user-friendly windows based interface for relay ming and retrieval of data without the need of a computer. 14 pro-
settings, configuration, and data retrieval. grammable LEDs provide quick indication of relay status.
• Breaker open/close from relay faceplate or remotely via commu- A front USB port is provided for direct computer connection.
nications. Multiple ports and communications protocols are available.
The EMR-5000 motor protection relay includes programmable logic
• Fast an easy troubleshooting, improved maintenance procedures,
functions. Logic gates and timers may be defined and arranged for
and increased device security. Provides detailed traceability for
customized applications. With the programmable logic control func-
system configuration changes.
tions you can simplify the complexity of your starting schemes by
• Relays self-diagnostics and reporting improves uptime and trou- eliminating timers and auxiliary relays. Flash memory is used for the
bleshooting. programming and all settings are stored in nonvolatile memory. The
relay allows for four preprogrammed setting groups which can be
• Breaker trip circuit monitoring improves the reliability of the activated through software, manually, or contact input.
breaker operation. The EMR-5000 motor protection relay has mass memory for data
storage and a real-time clock with 1 ms time resolution. The relay
will log 300 sequence of event records, 20 detailed trip logs, mini-
. mum/maximum values, load profiles, the 5 latest start profiles,
motor trending, breaker/contactor wear information and waveform
data.
The EMR-5000 has either eight programmable binary inputs, 2 ana-
log inputs, 2 analog outputs, or sixteen programmable binary inputs.
It has 2 normally opened and 6 Form C heavy duty outputs and one
form C signal alarm relay. The relay provides maximum user flex-
ibility to configure the I/O. All inputs and outputs (except the healthy
output) are user-programmable. The unit also counts with a test
mode to force outputs and simulate currents, to facilitate the com-
missioning of the unit. It can be powered from 19 Vdc to 300 Vdc or
40 Vac to 250 Vac auxiliary power.

2 EATON www.eaton.com
EMR-5000 Technical Data TD02602018E
Motor Protection Relay Effective February 2016

Features • Watts and kW demand

Protection Features • kWh (forward, reverse, net)


• Motor differential protection (87M) • Vars and kvar demand
• Thermal protection (49/51)
• kvarh (lead, leg and net)
• Locked rotor protection ( 49S/51)
• Power factor
• Phase overcurrent elements:
• Two instantaneous elements with timers ( 50P[1], 50P[2], and
• Frequency
50P[3])
• % THD V and I
• Three inverse time overcurrent elements (51P[1], 51P[2], and
51P[3]) • Magnitude THD V and I
• 11 standard curves • Minimum/maximum recording
• Instantaneous or time delay reset
• Trending (load profile over time)
• Ground overcurrent elements:
• Minimum/maximum recording
• Two instantaneous measured elements with timers (50X[1],
and 50X[2]) • Temperature with remote URTD module
• Two instantaneous calculated elements with timers (50R[1],
and 50R[2]) Monitoring Features
• Two inverse time overcurrent measured elements (51X[1], and • Trip coil monitor
51X[2]) • Breaker wear primary and secondary (accumulated interrupted
• Two inverse time overcurrent calculated elements (51R[1], and current)
51R[2]) • Oscillography (6000 cycles total)
• 11 standard curves • Fault data logs (up to 20 events)
• Instantaneous or time delay reset • Sequence of events report (up to 300 events)
• Jam or Stall protection (50J[1], 50J[2]) • Trending (load profile over time)
• Phase unbalance negative sequence overcurrent (46[1], 46[2])) • Motor History
• Underload protection (37[1], 37[2]) • Records the last 5 motor start profiles
• Temperature protection with optional URTD (49/38) • Motor Start Trending
• Stars per hour (66) • CT supervision
• Switch onto fault protection • VT supervision
• Phase voltage unbalance and sequence protection (47[1], 47[2]) • Clock (1 ms time stamping)
• Main 3-phase under/overvoltage (27M[1], 27M[2], 59M[1], 59M[2]) Diagnostic Features
• Auxiliary single-phase under/overvoltage (27A[1], 27A[2], 59A[1], • Broken rotor bar
59A[2])
Control Functions
• 6 Frequency elements that can be assigned to: over frequency, • Transition for reduced voltage starts
under frequency, rate of change, or vector surge (81[1], 81[2],
81[3], 81[4], 81[5], 81[6]) • Incomplete sequence delay

• Apparent and displacement power factor (55A[1], 55A[2],


• Permits numbers of cold starts
55D[1], 55D[2]) • Limits numbers of starts per hour
• Anti-backspin time delay
• Forward and Reverse Watts (32[1], 32[2], 32[3])
• Mechanical load shedding
• Forward and Reverse Vars (32V[1], 32V[2], 32V[3]) • Zero speed switch for long acceleration motors
• Lockout protection (86) • Motor stop inputs
• Breaker failure (50BF) • Remote trip input
• Emergency override
• Zone interlocking for bus protection (87B)
• Breaker/Contactor open-close/stop-start
Metering Features • Remote open-close (stop-start)
• Amperes: Positive, negative and zero sequence • Programmable I/O
• Volts: Positive, negative and zero sequence • Programmable LEDs
• Programmable Logic
• Differential Current
• Multiple setting groups
• Volt-amperes and VA demand

EATON www.eaton.com 3
Technical Data TD02602018E EMR-5000
Effective February 2016 Motor Protection Relay

Communication Features Instantaneous overcurrent


• Local HMI The EMR-5000 motor protection relay provides an instantaneous
• Password protected phase overcurrent function to trip the motor for high fault current
levels and save the fuses. This function can be disabled and has
• Addressable an adjustable time delay on starting to avoid nuisance tripping on
• IRIG-B inrush.
• Local USB communication port Differential Protection
• Configuration software This protection function is mostly used to protect induction and syn-
• Remote communication port: chronous motors against phase-to-phase faults. Differential protec-
tion may be considered the first line of protection for internal phase
• RS-485 Terminals
to phase or phase to ground faults. In the event of such faults, the
• Ethernet RJ45 quick response of the differential element may limit the damage that
• Fiber Optic ST may have otherwise occurred to the motor. While this protection is
recommended in all motors above 1500 HP, it can be used in smaller
• RS-485 D-SUB motors depending primarily in the importance and the cost of the
• LC Duplex Fiber Optic motor.

• Protocols: Phase Unbalance Protection


• Modbus-RTU Motor supply circuits are often fed through fuses and can be run
• Modbus-TCP with a single-phase fuse blown, referred to as single phasing the
motor. The EMR-5000 motor protection relay measures the current
• IEC-61850 and voltage unbalance and either can be used to alarm or trip the
• DNP3-RTU motor before damage occurs. The EMR-5000 has 2 voltage and 2
current unbalance elements. Pickup, start, and run timers are pro-
• DNP3-TCP/UDP vided for each element.
• Profibus-DP
Ground Fault Protection

Protection and Control Functions A separate measuring circuit is used to measure ground current. A
ground CT is recommended for more sensitive protection against
The Eaton’s EMR-5000 motor protection relay has been designed winding insulation breakdown to ground. The relay ground circuit can
for maximum motor operation and protection. It permits running the be connected residually from the three-phase CTs. The ground fault
motor close to its design limits while protecting it against excessive protection has pickup and time delay set points or can be disabled.
heating and damaging overload conditions. The EMR-5000 field prov-
en protection algorithms were developed based on motor designs Jam protection
and operating parameters for optimum operation and protection The user-selectable Jam function protects motors that are running
while minimizing nuisance tripping. The EMR-5000 motor protection against a sudden mechanical jam or stall condition. The common
relay utilizes a patented protection algorithm and measurement tech- application is on motors used on crushers, chippers, or conveyors.
nique based on proven positive and negative (unbalance) sequence It detects an increase of motor current to a level above full load.
current sampling and true RMS calculations. Pickup, start, and run timers and a second element for alarm pur-
poses are provided.
Intel-I-Trip (I2t) overload protection
The EMR-5000 motor relay features the exclusive Eaton Intel-I-Trip Underload/Underpower Protection
intelligent overload protection system. Intel-I-Trip develops custom The user selectable underload/underpower function is used to detect
overload curves simply from motor nameplate data. Intel-I-Trip pro- the loss of load on the motor. Coupling failure is a common cause
tects motors from potentially damaging overload and abnormal oper- for loss of load. Whenever is possible, it is better to use underpow-
ating conditions. The Intel-I-Trip intelligent overload protection feature er to detect loss of load. Three power elements and two underload
utilizes field proven measurement techniques and a patented motor elements are provided in the relay for tripping and alarm purposes.
thermal protection model. The EMR-5000 motor relay’s unique mea- Pickup, start, and run timers are provided for each element.
surement technique samples the current waveforms 36 times per
cycle, providing accurate measurements of the positive and negative Frequency Protection
sequence currents. The negative sequence current causes a greater
heating effect on the rotor and has a greater impact on the thermal The frequency elements provide the ability to detect when the
model in the relay. Intel-I-Trip utilizes these measurements in its motor is operating at off-nominal frequencies that can do damage
motor model to safely protect the motor against the heating effects to the process or, to signal to upstream protections or controls to
of these currents implement load shedding actions.

The motor thermal model is analogous to a bucket that is being filled Power Factor Protection
and drained at the same time. The fill rate is dependent on the motor This protection is used in synchronous motors applications to detect
currents and the drain is based on motor design principles. The size out-of-synchornism conditions.
of the bucket is equivalent to the thermal capacity associated with
the mass of the motor. Intel-I-Trip integrates these rates and will Undervoltage/Overvoltage Protection
issue a trip when the thermal capacity is filled.
Use the voltage protective functions to detect abnormal system volt-
Intel-I-Trip features adaptive trip characteristics that adjust the trip age conditions potentially hazardous to the motor.
times based on measured motor temperature when RTDs are used.
Reduced voltage starting
The EMR-5000 motor protection relay provides a transition and
incomplete sequence function for reduced voltage starting. The user
can select to transition based on the current level and/or on time.

4 EATON www.eaton.com
EMR-5000 Technical Data TD02602018E
Motor Protection Relay Effective February 2016

Antibackspin Diagnostic Features


The stop function is programmable from 2–20%. For certain applica- Broken Rotor Bar
tions, such as pumping a fluid up a pipe, the motor may be driven
backward for a period of time after it stops. The EMR-5000 relay pro- The EMR-5000 provides advanced motor diagnostics including a
vides an antibackspin timer to prevent starting the motor while it is broken rotor bar detection function. The broken rotor bar detection
spinning in the reverse direction. The timer begins counting from the is a condition maintenance function that continuously monitors
moment a stop is declared by the relay. the motor’s health while in operation. The advanced Motor Current
Signature Analysis (MCSA) continuously analyzes the motor current
Start control timers signature and based on preset algorithms will determine when a
broken rotor bar is present in the motor.
Motors typically have limits to the number of cold starts, starts per
hour period, or time between starts that are permitted without dam- The broken rotor bar function will provide early detection of any
age. The EMR-5000 motor protection relay incorporates these timers rotor problems and advise maintenance personnel of the impending
to prevent starting the motor beyond its capabilities. issue allowing for predictive maintenance of the motor and preven-
tion of catastrophic motor failures.
Load shedding By providing early indication of potential rotor problems, serious
The EMR-5000 motor protection relay provides a mechanical load system issues such as: reduced starting torque, overloads, torque
shedding feature that can be used to control an upstream process. and speed oscillation and bearing wear can be avoided. With the
The load-shedding function closes a contact on an overload condi- advanced broken rotor bar detection system, advanced warning
tion to control an upstream process from adding more load until the of impending problems reduces catastrophic failures, maximizing
overload condition is gone. motor life and system uptime.

Emergency override Monitoring and Metering


The EMR-5000 motor protection relay has a user-programmable fea- Sequence of Events Records
ture that will let the operator reset the start inhibitor timers and ther-
mal overload bucket. This function is intended for use in emergency The EMR-5000 protection relay records a maximum of 300 events
conditions only, and it may result in motor damage or failure. associated with the relay. An event is classified as a change of state
as detected by the relay. These include relay pickups, dropouts, trips,
Long acceleration motors contact closure, alarms, setting changes and self-diagnostic failures.
Each event is date and time stamped to a 1 ms resolution. The
Large motors with a high inertia may experience starting currents
events are stored in a FIFO in chronological order.
that exceed the locked rotor current and time. The EMR-5000 motor
protection relay has logic and provisions for a zero speed switch Trip Log
input to differentiate between a stall and start condition. If the motor
is spinning, then the relay will not trip on the normal locked rotor The EMR-5000 protection relay will store a maximum of 20 trip
time allowing the motor to start. records in a FIFO trip log. Each trip record will be date and time
stamped to a 1 ms resolution. The trip log record will include infor-
Remote/differential trip mation on the type of fault, protection elements that operated, fault
location and currents and voltages at the time of the fault.
The digital inputs can be programmed to accept a contact input
from a separate differential relay or other device to trip the motor. Waveform Capture
This provides local and remote target information and utilizes the trip
contacts of the EMR-5000 motor protection relay. It will also record The EMR-5000 motor protection relay provides oscillography-record-
and log the motor information at the time of the trip. ing capabilities. The relay will record all measured signals along with
the binary signals of pickup, trip, logic and contact closures. The
Breaker Failure or Stuck Contactor EMR-5000 relay can record up to 6000 cycles of data. The number
of records is proportional to the size of each record; the maximum
The EMR-5000 motor protection relay includes a breaker failure
size per record is 600 cycles. The waveform capture is initiated by
(50BF, 62BF) function that can be initiated from either an internal or
up to 8 different triggers; it can also be generated manually through
external trip signal. This is an independent element that can be used
the display or via communications.
to operate a lockout relay or trip an upstream breaker. The timer
must be longer than the breaker operating time and the protective Integral User Interface
function reset times.
The front panel user interface has a 128 x 64 pixel LCD display with
Flexible Phase Rotation background illumination for wide angle viewing in all light condi-
tions. 7 programmable LEDs provide quick and easy visual display of
The EMR-5000 motor protection relay can be applied on either an
power on, mode of operation, alarm and trip indication. Soft keys are
A-B-C or A-C-B phase rotation. A user setting permits correct opera-
provided for operation mode selection, scrolling through data and
tion and indication of the actual system configuration.
settings. In addition, the relay settings and test functions are pass-
Maintenance Mode word protected.

The Maintenance Mode can improve safety by providing a simple Starting Profiles
and reliable method to reduce fault clearing time and lower incident
The EMR-5000 records the average current versus time for the last
energy levels at energized panels. The Maintenance Mode allows
five starting cycles. This information is available via the communica-
the user to switch to more sensitive settings via a password protect-
tions port through Powerport-E.
ed soft key, communication or via a digital Input while maintenance
work is being performed at an energized panel or device. The more
sensitive settings provide greater security for maintenance person-
nel and helps reduce the possibility of injury.

EATON www.eaton.com 5
Technical Data TD02602018E EMR-5000
Effective February 2016 Motor Protection Relay

Motor Statistics Programmable I/O


For each motor start, the EMR-5000 stores a motor start report and The EMR-5000 motor protection relay provides heavy-duty, trip-
add this data to the motor statistics buffer. With the motor statistics rated, 2 normally open and 1 Form C contacts. One isolated inputs
you can track motor start data for the past eighteen 30-day periods. can be used for monitoring the trip circuit. One Form C contact is
For each 30-day interval, the relay records the following information: dedicated to the relay failure alarm function and is operated in a nor-
mally energized (failsafe) mode. There are 4 eight user-configurable
• The date the interval began
discrete inputs that accept a wet contact and can operate through
• The total number of starts in the interval a wide range of power. Each input and output is user-programmable
• The averages of the following quantities: for maximum application flexibility.
• Motor Start Time Programmable Logic
• Start % Rotor Thermal Capacity Used The EMR-5000 motor protection relay provides logic gates and tim-
• Maximum Start Current ers that the user can customize for special or unique applications.
Each gate can be assigned a logic function of either AND, OR,
Load Profiling/Trending NAND or NOR. Each gate can have a maximum of four input signals
and each input signal can be required to be a NOT. Input signals can
The EMR-5000 relay automatically records selected quantities into be external inputs received via the binary inputs or internal values
non-volatile memory every 5, 10, 15, 30, or 60 minutes, depending associated with the protection, alarm or metering set points. Each
on the trending report setting. gate has a unique output assignment and designation that can be
used as the input to another gate.

Figure 1. Programmable Logic.


8.16
[207,2]
7.76
[197,2]
7.17 "B" HOLES FOR
[182,0] PROJECTION
6.00 PANEL MOUNT
[152,4]
"A" HOLES FOR
C
L STANDARD
B PANEL MOUNT
B A

A A

CUTOUT 4.88
[124,0]
7.12 B C 6.30
[180,8] L [160,0]
B
6.64
[168.6]

A
A
B A
B
6x 0.19
6x 0.19 [04,8]
[04,8]

Figure 2. Drilling Plan.


6 EATON www.eaton.com
EMR-5000 Technical Data TD02602018E
Motor Protection Relay Effective February 2016

7.07 Inches
[179,5] [Millimeters]

5.56 8.16
[141.1] [207,3]
9.72 4.80 1.08 6.00
[246,9] [122,0] [27,4] [152,4]

8.70 6.14 7.12


[221,0] [156,0] [180,9]

3.56
[90,4]

2.50
[63.5]

Figure 3. Projection Mount Front and Side Views.

7.07
Inches
[179,5] [Millimeters]

7.49 7.76
[190,4] [197,0]
9.72 6.74 3.88
[246,9] [171,2] [98.5]

.88
[22,3]

8.70 6.14 4.88 6.64


[221,0] [156,0] [124,0] [168,6]

0.56
[14,2]

Figure 4. Standard Mount Front and Side Views.

EATON www.eaton.com 7
Technical Data TD02602018E EMR-5000
Effective February 2016 Motor Protection Relay

Figure 5. Typical AC Connections. Wye VTs, 5A Cts, and Ground Current Measured by Residual Connection.

8 EATON www.eaton.com
EMR-5000 Technical Data TD02602018E
Motor Protection Relay Effective February 2016

Figure 6. Typical One-Line Diagram.

Figure 7. Typical Control Diagram.

EATON www.eaton.com 9
Technical Data TD02602018E EMR-5000
Effective February 2016 Motor Protection Relay

Communication Software
Eaton provides two types of communication software. The first is The second package is Power Xpert Software. Power Xpert Software
PowerPort-E. It runs on a PC or laptop for easy access to a single is a power management software package that is designed for con-
relay to change set points or configuration and to view metered tinuous, remote monitoring of many devices. It provides additional
values and stored data. PowerPort-E is free and can be downloaded functions such as billing, trending and graphics. Contact your local
from the Eaton Web site at the following URL: Eaton representative for more information on Power Xpert software.
http://www.EatonElectrical.com/pr

Powerport-E- EMR-5000 Device Planning

Figure 8. Powerport-E - EMR-5000 Device Planning.

10 EATON www.eaton.com
EMR-5000 Technical Data TD02602018E
Motor Protection Relay Effective February 2016

Standards, Certifications and Ratings Current and Ground Current Measurement


Plug-in Connector with Integrated Short-Circuiter
(Conventional Current Inputs)
NOTICE
USE COPPER CONDUCTORS ONLY, 75°C (167°F). Phase and Ground Current Inputs:
CONDUCTOR SIZE AWG 14 [2.5 MM].
Nominal Currents: 1A/5A

Climatic Environmental Conditions Max. Measuring Range: Up to 40 x In (phase currents)


Up to 25 x In (ground current standard)
Storage Temperature: -30°C to +70°C (-22°F to 158°F) Capacity: 4 x In/continuously
Operating Temperature: -20°C to +60°C (-4°F to 140°F) Overcurrent Proof: 30 x In / 10 s
100 x In / 1 s
Permissible Humidity at Ann. Average: <75% rel. (on 56d up to 95% rel.) 250 x In / 10 ms (1 half-wave)
Permissible Installation Altitude: <2,000 m (6,561.67 ft) above sea level Power Consumption: Phase current inputs
At In= 1 A S=0.15 mVA
If 4,000 m (13,123.35 ft) altitude applies, a At In= 5 A S=0.15 mVA
changed classification of the operating and
test voltages may be necessary. Ground Current Input
At In= 1 A S=0.35 mVA
At In= 5 A S=0.35 mVA
Degree of Protection EN 60529

HMI Front Panel with Seal: IP54 Sensitive Ground Current Inputs:
Rear Side Terminals: IP20 Nominal Currents: 1 A / 5 A with 50:0:025 core balance CT
Max. Measuring Range: Up to 2.5 x In
Capacity: 2 x In/continuously
Routine Test
Overcurrent Proof: 10 x In / 10 s
Insulation Test Acc. to IEC60255-5: All tests to be carried out against ground 25 x In / 1 s
and other input and output circuits. 100 x In / 10 ms (1 half-wave)
Aux. Voltage Supply, Digital Inputs, Current 2.5 kV (eff.) / 50 Hz Power Consumption: At In= 1 A S=0.35 mVA
Measuring Inputs, Signal Relay Outputs: At In= 5 A S=0.35 mVA
Voltage Measuring Inputs: 3.0 kV (eff.) / 50 Hz Frequency Range: 50 Hz / 60 Hz ± 10%
All Wire-Bound Communication Interfaces: 1.5 kV DC Terminals: Screw-type terminals with integrated short-
circuiters (contacts)
Screws: M4, captive type acc. to VDEW
Housing Connection Cross Sections: 1 x or 2 x 2.5 mm2 (2 x AWG 14) with wire
end ferrule
Housing B2: Height / Width 183 mm (7.205 in.)/ 212.7 mm (8.374 in.) 1 x or 2 x 4.0 mm2 (2 x AWG 12) with ring
cable sleeve or cable sleeve
Housing Depth (Incl. Terminals): 208 mm (8.189 in.) 1 x or 2 x 6 mm2 (2 x AWG 10) with ring
Material, Housing: Aluminum extruded section cable sleeve or cable sleeve

Material, Front Panel: Aluminum/Foil front The current measuring board’s terminal
Mounting Position: Horizontal (±45° around the X-axis must be blocks may be used as with 2 (double) con-
permitted) ductors AWG 10,12,14 otherwise with single
conductors only.
Weight: Approx. 4.2 kg (9.259 lb)

Voltage and Residual Voltage Measurement

Nominal Voltages: 60 - 520 V (can be configured)


Max. Measuring Range: 2 x nominal voltage or 800 V
Continuous Loading Capacity: 800 Vac
Power Consumption: at Vn= 100 V S=0.1 mVA
at Vn= 110 V S=0.1 mVA
at Vn= 230 V S=0.4 mVA
at Vn= 400 V S=1.0 mVA
Nominal Voltages: 60 - 520 V (can be configured)
Frequency Range: 50 Hz or 60 Hz ± 10%
Terminals: Screw-type terminals

EATON www.eaton.com 11
Technical Data TD02602018E EMR-5000
Effective February 2016 Motor Protection Relay

Frequency Measurement Real Time Clock

Nominal Frequencies: 50 Hz / 60 Hz Running Reserve of the Real Time Clock: 1 year min.

Voltage Supply Digital Inputs

Aux. Voltage: 24 - 270 Vdc / 48 - 230 Vac (-20/+10%) Max. Input Voltage: 300 Vdc / 259 Vac
>= 50 ms at minimal aux. voltage Input Current: <4 mA
Buffer Time in case of Supply Failure: Interrupted communication is permitted.
Reaction Time: <20 ms
18 A peak value for <0.25 ms
Drop-out Time:
Max. Permissable Making Current: 12 A peak value for <1 ms
Shorted Inputs <30 ms
The voltage supply must be protected by a fuse of: Open Inputs <90 ms
2,5 A time-lag miniature fuse approx. 5 x 20 mm (0.2 x 0.8 in.) according to IEC 60127
3,5 A time-lag miniature fuse approx. 6,3 x 32 mm (0.25 x 1.25 in.) according to UL 248-14
Relay Output Contacts

Power Consumption Continuous Current: 5 A ac / dc


Max. Make Current: 25 A ac / 25 A dc for 4 s
Power Supply Range: Power consumption in Idle Max. Power Consumption 30 A / 230 Vac according to ANSI IEEE Std
Mode C37.90-2005
30 A / 250 Vdc according to ANSI IEEE Std
24 - 270 Vdc: Approx. 7 W Approx. 13 W
C37.90-2005
48 - 230 Vac Approx. 7 VA Approx. 13 VA
Max. Breaking Current: 5 A ac up to 240 Vac
(For Frequencies of 50-60
5 A dc up to 30 V (resistive)
Hz):
Continuous Current: 5 A ac/ dc
Contact Type: Form C or normally open contact
Display Terminals: Screw-type terminals

Display Type: LCD with LED background illumination


Resolution - Graphics Display: 128 x 128 pixel
Supervision Contact (SC)

Continuous Current: 5 A ac / dc
LED - Type: Two colored: red / green
Max. Switch-on Current: 15 A ac / 15 A dc for 4 s
Number of LEDs, Housing B2: 15
Max. Breaking Current: 5 A ac up to 250 Vac
5 A dc up to 30 Vdc (resistive)
0,25 A at 250 Vdc (resistive)
Front Interface RS232
Max. Switching Voltage: 250 V ac / 250 Vdc
Baud Rates: 115,200 Baud Switching Capacity: 1,250 VA
Handshake: RTS and CTS Contact Type: Form C
Connection: 9-pole D-Sub plug Terminals: Screw-type terminals

12 EATON www.eaton.com
EMR-5000 Technical Data TD02602018E
Motor Protection Relay Effective February 2016

Analog Outputs RS485*


The following technical data only apply to devices, which are Master/Slave: Slave
equipped with analog outputs. Please refer to the order code of
your device. Connection: 6 screw-clamping terminals RM 3.5 mm (138
MIL) (terminating resistors internal)
The mode of each output can be individually selected between cur-
rent or voltage output. Shielded cable for the analog outputs is rec-
ommended. The terminals of the HF shield should be used, when
connecting the shield to the ground on both sides of the cable is
not possible. On one side of the cable the shield has to be directly CAUTION
connected to ground. In case of the use of unshielded twisted pair
cables, the length must not exceed 10 m. All analog outputs have a THE RS485 INTERFACE IS REALIZED VIA TERMINALS. THE COMMUNICA-
common potential. Each output has an own common terminal. TION CABLE HAS TO BE SHIELDED. THE SHIELDING HAS TO BE FIXED AT
THE SCREW THAT IS MARKED WITH THE GROUND SYMBOL (REAR SIDE OF
THE DEVICE).
Current Mode
Range: 0-20 mA Fiber Optic*
Max. Load Resistance: 1kΩ
Master/Slave: Slave
Voltage Mode
Range: 0 - 10 V maximum output current 20 mA Connection: ST-Plug

Accuracy 0.5% of the nominal value 20 mA resp. 10 V


Influence of temperature to accuracy <1% (within the range of 0°C to +60°C
(+32°F to +140°F) URTD-Interface*
Test voltage of outputs (one group) against Connection: Versatile Link
other electrical groups 2.5 kV
*availability depends on device
Test voltage of outputs (one group) against
ground 1.0 kV

Boot Phase
After switching on the power supply, the protection will be available
Time Synchronization IRIG-B00X in approximately 19 seconds. After approximately 165 seconds, the
boot phase is completed (HMI and Communication initialized).
Nominal Input Voltage: 5V
Connection: Screw-type terminals (twisted pair)

Zone Interlocking

NOTICE
ONLY FOR ZONE INTERLOCK TRIPPING OUTPUTS (ZONE INTERLOCK, SEMI-
CONDUCTOR OUTPUT): 5 VDC, <2MA FOR CONNECTION TO ELECTRONIC
INPUTS ONLY.

Zone Out:
Output voltage (High) 4.75 to 5.25 Vdc
Output voltage (Low) 0.0 to +0.5 Vdc

Zone In:
Nominal input voltage +5 Vdc
Max. input voltage +5.5 Vdc
Switching threshold ON min. 4.0 Vdc
Switching threshold OFF max. 1.5 Vdc

Galvanic isolation: 2.5 kV ac (to ground and other IO)


Connection: Screw-type terminals (twisted pair)

EATON www.eaton.com 13
Technical Data TD02602018E EMR-5000
Effective February 2016 Motor Protection Relay

Standards EMC Emission Tests


Approvals Radio Interference Suppression Test
• UL-listed file: E217753 IEC/CISPR11 Limit value class B

Design Standards Radio Interference Radiation Test


IEC/CISPR11 Limit value class B
Generic Standard EN 61000-6-2
EN 61000-6-3
Product Standard IEC 60255-6
EN 50178 Environmental Tests
UL 508 (Industrial Control Equipment)
CSA C22.2 No. 14-95 (Industrial Control Classification:
Equipment)
IEC 60068-1 Climatic 20/060/56
ANSI C37.90
Classification
IEC 60721-3-1 Classification of ambient 1K5/1B1/1C1L/1S1/1M2 but min.
conditions (Storage) -30°C (-22°F)
High Voltage Tests (IEC 60255-6)
IEC 60721-3-2 Classification of ambient 2K4/2B1/2C1/2S1/2M2 but min.
High Frequency Interference Test conditions (Transportation) -30°C (-22°F)
IEC 60255-22-1 With one circuit 1 kV/2 s IEC 60721-3-3 Classification of ambient 3K6/3B1/3C1/3S1/3M2
Class 3 Circuit to ground 2.5 kV/2 s conditions (Stationary but min. -20°C (-4°F) / max 60°C
Circuit to circuit 2.5 kV/2 s use at weather protected (140°F)
locations)
Insulation Voltage Test
Test Ad: Cold
IEC 60255-5 All circuits to other circuits 2.5 kV (eff.)/ 50Hz, 1 min.
EN 50178 and exposed conductive IEC 60068-2-1 Temperature -20°C (-4°F)
parts Test duration 16 h
Except interfaces 1.5 kV DC, 1 min.
Test Bd: Dry Heat
Voltage measuring input 3 kV (eff.)/50 Hz, 1 min. IEC 60068-2-2 Temperature 60°C (140°F)
Relative humidity <50%
Impulse Voltage Test
Test duration 72 h
IEC 60255-5 5 kV/0.5J, 1.2/50 µs
Test Cab: Damp Heat (Steady State)
IEC 60068-2-78 Temperature 40°C (104°F)
Relative humidity 95%
EMC Immunity Tests Test duration 2
Test Db: Damp Heat (Cyclic)
Fast Transient Disturbance Immunity Test (Burst)
IEC 60068-2-30 Temperature 60°C (140°F)
IEC 60255-22-4 Power supply, mains inputs ± 4 kV, 2.5 kHz
Realative humidity 95%
IEC 61000-4-4
Cycles (12 + 12-hour) 2
Class 4 Other in- and outputs ± 2 kV, 5 kHz (coupling network)
ANSI C37.90.1 ± 4 kV, 2.5 kHz (coupling clamp)
Surge Immunity Test
IEC 61000-4-5 Within one circuit 2 kV
Class 4 Circuit to ground 4 kV
Communication cables to
Class 3 ground 2 kV
Electrical Discharge Immunity Test
IEC 60255-22-2 Air Discharge 8 kV
IEC 61000-4-2
Class 3 Contact discharge 6 kV
Radiated Radio Frequency Electromagnetic Field Immunity Test
IEC 6100-4-3 26 MHz - 80 MHz 10 V/m
ANSI C37.90.2 80 MHz - 1 GHz 35 V/m
1 GHz - 3 GHz 10 V/m
Immunity to Conducted Disturbances Induced by Radio Frequency Fields
IEC 61000-4-6 10V
Class 3
Power Frequency Magnetic Field Immunity Test
IEC 61000-4-8 Continuous 30 A/m
Class 4 3 sec 300 A/m

14 EATON www.eaton.com
EMR-5000 Technical Data TD02602018E
Motor Protection Relay Effective February 2016

Mechanical Tests Specifications of the Measured Value Acquisition

Test Fc: Vibration Response Test


Phase and Ground Current Measuring
IEC 60068-2-6 (10 Hz – 59 Hz) 0.0014 in. (0.035 mm) Nominal current (ln): 1 A or 5 A (separate terminal inputs)
IEC 60255-21-1 Displacement
Class 1 (59 Hz – 150 Hz) 0.5 gn Max. Measuring Range: 40 A (25 A Ground or 2.5 A Ground sensitive)
Acceleration Frequency Range: 50 Hz / 60 Hz ± 10%
Number of cycles in each 1
axis Accuracy: Class 0.5

Test Fc: Vibration Endurance Test Amplitude Error if I < 1 In: ±0.5% of the rated value *

IEC 60068-2-6 (10 Hz – 150 Hz) Amplitude Error if I > In: ±0.5% of the measured value *
IEC 60255-21-1 Acceleration 1.0 gn Amplitude Error if I > 2 In: ±1.0% of the measured value *
Class 1
Number of cycles in each Resolution: 0.01 A (0.001 A for earth current sensitive)
axis 20
*For earth current sensitive the precision
Test Ea: Shock Test does not depend on the nominal value but is
IEC 60068-2-27 Shock response test 5 gn, 11 ms, 3 impulses in referenced to 100 mA (with In =1 A) respec-
IEC 60255-21-2 each direction tively 500 mA (with In = 5 A)
Class 1 Harmonics: Up to 20% 3rd harmonic ±2%
Shock resistance test 15 gn, 11 ms, 3 impulses in Up to 20% 5th harmonic ±2%
each direction Frequency Influence: <±2% / Hz in the range of ±5 Hz of the con-
Test Eb: Shock Endurance Test figured nominal frequency

IEC 60068-2-29 Shock endurance test 10 gn, 16 ms, 1,000 impulses Temperature Influence: <±1% within the range of 0°C to +60°C
IEC 60255-21-2 in each direction (+32°F to +140°F)
Class 1
Test Fe: Earthquake Test
IEC 60068-3-3 Single axis earthquake 3 – 7 Hz: Horizontal 0.394 in. Phase-to-Ground and Residual Voltage Measurement
KTA 3503 vibration test (10 mm), 1 cycle each axis
IEC 60255-21-3 Nominal voltage (Vn): 60 ... 600 V in 1 V steps
Class 2 7 – 35 Hz Horizontal: 2 gn, 1 Max measuring range: 800 V
cycle each axis
Frequency range: 50 Hz or 60 Hz ±10%
Precision: Class 0,5
Amplitude error for V<Vn (measured): ±0.5% of the rated value
Specifications
Amplitude error for V<Vn (calculated): ±1.0% of the rated value
Specifications of the Real Time Clock Amplitude error for V>Vn (measured): ±0.5% of the measured value
Resolution: 1 ms Amplitude error for V>Vn (calculated): ±1.0% of the calculated value
<1 minute / month (+20°C [68°F]) Resolution: 0.1 V
Tolerance: < ±1 ms if synchronized via IRIG-B
Harmonics: up to 20% 3rd harmonic ±1%, up to 20% 5th har-
monic ±1%
Frequency Influence: <±2% / Hz in the range of ±5 Hz of the configured
Time Synchronization Tolerances nominal frequency
The different protocols for time synchronization vary in their accu- Temperature Influence: <±1% within the range of 0°C up to +60°C
racy:

Used Protocol Time drift over one month Deviation to time generator
Without time synchronization <1 min (20°C) Time drifts Frequency Measurement
IRIG-B Dependent on the time drift <±1 ms Nominal frequency: 50 Hz / 60 Hz
of the time generator
Precision: ±0.05% of fn within the range of 40-70 Hz at
SNTP Dependent on the time drift ±1 ms voltages >50 V
of the time generator
Voltage dependency: frequency acquisition of 5 V – 800 V
Modbus TCP Dependent on the time drift Dependent on the network
of the time generator label

Energy Measurement*

Energy counter error for VAh < Sn* 1 h: 3% of Sn


Energy counter error for VAh > Sn* 1 h: 3% of measured energy

EATON www.eaton.com 15
Technical Data TD02602018E EMR-5000
Effective February 2016 Motor Protection Relay

Power Measurement* Reset Mode Calculated, ±5%


(Instantaneous, IEC NINV
VA, W, VAr: <±3% of the measured value or 0.1% x Sn t-delay) IEC VINV
IEC EINV
IEC LINV
IEC MINV
Power Factor Measurement* IEC VINV
IEC EINV
PF: ±0.01 of measured power factor or 1° Flat
l > 30% x In lt
l2t
l4t

*Tolerance at 0.8 … 1.2xVn (with Vn=100V) , |PF|>0.5, symmetrically t-reset (Reset Mode = t-delay) 0.00 ... 60.00 s 0.01 s ±1% resp. ±10 ms
fed. Units are selected automatically depending on CT and VT rat-
ings for best fit. Sn=1.73 * VT rating * CT rating
Ground Current Elements: Range Step Accuracy
50X[x], 50R[x]
Protection Elements Accuracy Pickup (measured ground 0.02 ... 4.00 x ln 0.01 x ln ±1.5% of the setting value
current) Resp. 1% x In
Pickup (calculated ground ±2.0% of the setting value
NOTICE current) Resp. 1.5% x In
THE TRIPPING DELAY RELATES TO THE TIME BETWEEN ALARM AND Dropout Ratio 97% or 0.5% x In
TRIP. THE ACCURACY OF THE OPERATING TIME RELATES TO THE TIME
t 0.00 ... 300.00 s 0.01 s DEFT ±1% resp. ±10 ms
BETWEEN WHEN THE MEASURED VALUE HAS EXCEEDED THE THRESHOLD
UNTIL THE PROTECTION ELEMENT IS PICKED-UP. Operating Time <35 ms
Starting from IE higher than
1.1 x IE>
Disengaging Time <45 ms
Overcurrent Protection Range Step Accuracy
Elements 50P[x] t-reset (Reset Mode = t-delay) 0.00 ... 60.00 s 0.01 s ±1% resp. ±10 ms

Pickup 0.02 ... 20.00 x ln 0.01 x ln ±1.5% of the setting value


resp. 1% x in.
Ground Current Elements: Range Step Accuracy
Dropout Ratio 97% or 0.5% x In 51X[x], 51R[x}
t 0.00 ... 300.00 s 0.01 s DEFT Pickup (measured ground 0.02 ... 4.00 x ln 0.01 x In ±1.5% of the setting value
±1% resp. ±10 ms current) Resp. 1% x In
Pickup (calculated ground ±2.0% of the setting value
Operating Time <35 ms current) Resp. 1.5% x In
Starting from l higher than
1.1 x l> Dropout Ratio 97% or 0.5% x In
Disengaging Time <45 ms Operating Time <35 ms
Starting from IE higher than
1.1 x IE>
Overcurrent Protection Range Step Accuracy Disengaging Time <45 ms
Elements 51P[x]
t-Multiplier 0.02 ... 2.00 0.01 ±5%
Pickup 0.02 ... 4.00 x ln 0.01 x ln ±1.5% of the setting value IEC NINV
resp. 1% x in. IEC VINV
Dropout Ratio 97% or 0.5% x In IEC EINV
IEC LINV
Operating Time <35 ms
Starting from l higher than 0.02 ... 20.00 0.01 ±5%
1.1 x l> ANSI MINV
ANSI VINV
Disengaging Time <45 ms ANSI EINV
Flat
t-Multiplier 0.02 ... 2.00 0.01 ±5%
lt
IEC NINV
l2t
IEC VINV
l4t
IEC EINV
IEC LINV Reset Mode Calculated, ±5%
(Instantaneous, IEC NINV
0.02 ... 20.00 0.01 ±5%
t-delay) IEC VINV
IEC MINV
IEC EINV
IEC VINV
IEC LINV
IEC EINV
ANSI MINV
Thermal Flat
ANSI VINV
lt
ANSI EINV
l2t
Flat
l4t
lt
l2t
l4t

16 EATON www.eaton.com
EMR-5000 Technical Data TD02602018E
Motor Protection Relay Effective February 2016

t-reset (Reset Mode = t-delay) 0.00 ... 60.00 s 0.01 s ±1% resp. ±10 ms Operating Time <60 ms
Starting from l2/l1 ≥ 1.1 x In
Disengaging Time <40 ms
Differential Current Range Step Accuracy
Protection: 87M[x]
Pickup (measured ground 0.01 ... 40.00 0.01 x ln ±1.5% of the setting value
Voltage unbalance: 47[x] Range Step Accuracy
current) x ln Resp. 1% x In
Threshold 0.01 ... 1.30 0.01 x Vn ±2% of the setting value
Dropout Ratio 97% or 0.5% x ln
x Vn resp. 1% Vn
t 0.00 ... 300.00 s 0.01 s DEFT
V2/V1 ≥ 0.1 x Vn 2 ... 40% 1.00% 97% or 0.5% x Vn
±1% resp. ±10 ms
t 0 ... 300 s 0.01 s DEFT
Operating Time <35 ms
±1% resp. ±10 ms
Starting from l higher than
1.1 x l> Operating Time <60 ms
Starting from V2/V1 ≥ 1.1
Disengaging Time <45 ms
x Vn
Disengaging Time <40 ms
Voltage restraint: Range Step Accuracy
51V[x]
Over Frequency Protection: Range Step Accuracy
Pickup 0.04 ... 2.00 x Vn 0.01 x Vn ±1.5% of the setting value
81O[x]
Resp. 1% x In
Threshold 40.00 ... 69.95 0.01 Hz 10 mHz at fn
Dropout Ratio 97% or 0.5% x ln
Hz
Operating Time <35 ms
Dropout Ratio 99.95%
Starting from l higher than
or 0.05% x fn
1.1 x l>
t 0.00 ... 3600.00 0.01 s ±1% resp. ±10 ms
Disengaging Time <45 ms
s
Operating Time 40-50Hz <60 ms
Overcurrent Protection Range Step Accuracy Starting from f higher than 50-70Hz <50 ms
Elements: 49 Thermal f>+0.02 Hz
Model Disengaging Time 40-50Hz <85 ms
Trip Threshold 0.60 ... 0.99 0.01 ±1.5% of the setting value 50-70Hz <75 ms
Resp. 1% In
Trip Delay 0.0 ... 3600.0 s 0.1 s DEFT ±1% resp. ±10 ms
Under Frequency Range Step Accuracy
Alarm Threshold 0.60 ... 0.99 0.01 ±1.5% of the setting value Protection 81U[x]
Resp. 1% In
Threshold 40.00 ... 69.95 0.01 Hz 10 mHz at fn
Alarm Delay 1 ... 360 x min 1 x min DEFT ±1% resp. ±10 ms Hz
Dropout Ratio ±1% resp. ±10 ms

Undervoltage and Range Step Accuracy t 0.00 ... 3600.00 0.01 s 100.05% or 0.05% x fn
Overvoltage (Phase and s
Auxiliary) 27M[x] / 59M[x] Operating Time 40-50Hz <60ms
27A[x] / 59A[x]
Starting from f lower than 50-70Hz <50ms
Pickup 0.01 ... 1.30 x Vn 0.01 x Vn ±1.5% of the setting value f<-0.02 Hz
Resp. 1% x Vn
Release Time 40-50Hz <85 ms
Dropout Ratio 97% or 0.5% x Vn 50-70Hz <75 ms
t 0 ... 300 s 0.01 s DEFT V Block f ±1.5% of the setting value
±1% resp. ±10 ms resp 1% x Vn
Operating Time <35 ms Dropout Ratio 103%
or 0.5% x Vn
Starting from V higher/lower
than 1.1 x V> or V<
Disengaging Time <45 ms Rate of Change of Range Step Accuracy
Frequency df/dt
Threshold 0.01 .. 10 Hz/s 0.01 Hz/s 100 mHz per Second
Current unbalance: 46[x] Range Step Accuracy t 0.00 ... 300.00 0.01 s ±1% resp. ±10 ms
Threshold 0.01 ... 4.00 x ln 0.01 x In ±2% of the setting value s
resp. 1% In Operating Time <40 ms
l2/l1 ≥ 0.1 ... 4.00 x In 2 ... 40% 1.00% ±1% Disengaging Time <40 ms
t DEFT
0 ... 300 s 0.01 s ±1% resp. ±10 ms

EATON www.eaton.com 17
Technical Data TD02602018E EMR-5000
Effective February 2016 Motor Protection Relay

Rate of Change of Range Step Accuracy Trip Circuit Monitoring: Range Step Accuracy
Frequency Df/Dt TCM
Df 0.0 ... 10.0 Hz 0.1 Hz 100 mHz per Second t-TCM 0.10 ... 10.00 s 0.01 s ±1% resp. ±10 ms
Dt 0.1 ... 10.0 0.1 s ±1% resp. ±10 ms
Operating Time <40 ms Loss of Potential: LOP Range Step Accuracy
Disengaging Time <40 ms t-Pickup 0.0 ... 9999.0 s 0.1 s ±1% resp. ±10 ms

Vector surge 78V Range Step Accuracy Current Transformer Range Step Accuracy
Threshold 1 ... 30 degrees 1 degree ±0,5 [1-30°] at Vn and fn Supervision CTS

Operating Time <40 ms Dl 0.10 ... 1.00 0.01 xln ±2% of the setting value
xln resp. 1.5% In
Pickup Delay 0.1 ... 9999.0 s 0.1 s ±1% resp. ±10 ms
PQ-protection: 32[x]/32V[x] Range Step Accuracy
Kd - Correction Factor 0.00 ... 0.99 0.01
Threshold 0.02 ... 10.00 0.01 x VAn ±3% or ±1.5% VAn
Dropout Ratio 94%
x VAn
t 0.00 ... 1100.00 0.01 s ±1% resp. ±10 ms
s Jam-Stall Protection: Range Step Accuracy
Operating Time 75 ms 50J

Disengaging Time 75 ms Threshold 1.00 ... 12.00 0.01 x FLA ±1.5% of the setting value
x FLA resp. 1% In
Dropout Ratio 97% for P>/Q> and 103%
for P</Q< Resetting Ratio 97% or 0.5%
x ln
t 0.00 ... 0.01 s DEFT
Power Factor PF-55D / Range Step Accuracy 1200.00 s ±1% resp. ±10 ms
PF-55A
Operating Time < +35 ms
Trigger-PF 0.50 ... 0.99 0.01 ± 0.01 (absolute) Starting from l higher than
1.1 x l>
Reset-PF 0.50 ... 0.99 0.01 ± 0.01 (absolute)
Disengaging Time < +45 ms
t-trip 0.00 ... 0.01 s ±1% resp. ±10 ms
300.00 s
T-Pickup Comp 0.00 ... 0.01 s ±1% resp. ±10 ms Under Load Protection: Range Step Accuracy
300.00 s 37[x]
T-Reset Comp 0.00 ... 0.01 s ±1% resp. ±10 ms Threshold 0.05 - .90 x 0.01 x FLA ±1.5% of the setting value
300.00 s FLA resp. 1% In
Operating Time <120 ms t 0.04 - 1200.0 s 0.01 s DEFT
±1% resp. ±10 ms
Operating Time < +35 ms
Switch On To Fault: SOTF Range Step Accuracy Starting from l higher than
Operating Time <35 ms 1.1 x l>

l< 0.01 ... 1.00 0.01 x ln ±1.5% of the setting value Disengaging Time < +45 ms
x ln resp. 1% x ln
t-enable 0.10 ... 10.00 s 0.01 s ±1% resp. ±10 ms
Mechanical Load Range Step Accuracy
Shedding: MLS

Breaker Failure Range Step Accuracy Pickup Threshold 0.05 - 1.50 0.01 x FLA ±1.5% of the setting value
Protection: 50BF x FLA resp. 1% In

I-BF> 0.02 ... 0.10 0.01 x ln ±1.5% of the setting value Pickup Delay 0.0 -5.0 s 0.1 s DEFT
x ln resp. 1% x In ±1% resp. ±10 ms

t-BF 0.00 ... 10.00 s 0.01 s ±1% resp. ±10 ms Dropout Threshold 0.05 - 1.50 0.01 x FLA ±1.5% of the setting value
x FLA resp. 1% In
Resetting Ratio 0.5% x ln
Dropout Delay 0.0 -5.0 s 0.1 s DEFT
Operating Time <40 ms ±1% resp. ±10 ms
Starting from I Higher than
1.3 x 1-BF>
Disengaging Time <40 ms

18 EATON www.eaton.com
EMR-5000 Technical Data TD02602018E
Motor Protection Relay Effective February 2016

Motor Protection: 66 [x] Range Step Accuracy


SPH 1 - 10 per hr. 1 ±0
Number of starts per hour.
Reset Starts Per Hour 1 hr. N.A. ±1 min.
Reset starts per hours timer
from oldest start event.
Stop Declaration > 280 ms Fixed + .016ms, - 0 ms
Time period current must
drop below threshold.
Anti Backspin 1 -3600 sec. 1 sec. ±1 sec.
Blocking time to allow for
back spin.
TBS Timer 1 -240 min. 1 min. + 1 sec.
Time between repeated
starts.

Temperature Protection Range Step Accuracy


Elements: 49/38 [x]
RTD Trip w /URTD
Trip WDx, MBx, LBx 0 - 200°C (32 - 1°C (1.8°F) ±1°C (1.8°F)
392°F)
Alarm WDx, MBx, LBx 0 - 200°C (32 - 1°C (1.8°F) ±1°C (1.8°F)
392°F)
T-delay Alarm 0 ... 360 x min 1 x min DEFT
±1% resp. ±10 ms
Reset Hysteresis -2°C (-3.6°F) Fixed ±1°C (1.8°F)
of threshold

Start Delay Timers Range Step Accuracy


IOC Start Delay .03 - 1.00 sec. .01 s + 32 ms
GOC Start Delay .03 - 1.00 sec. .01 s + 32 ms
Underload Start Delay 0 - 1200 sec. 1s + 60ms, - 0 ms
(l) Unbal. Start Delay 0 - 1200 sec. 1s + 60ms, - 0 ms
Jam Start Delay 0.03 - 1200.00 sec. 0.01 s + 60ms, - 0 ms
Undervoltage Start Delay 0 - 1200 sec. 1s + 60ms, - 0 ms
Overvoltage Start Delay 0 - 1200 sec. 1s + 60ms, - 0 ms
Power Start Delay 0.03 - 1200.00 sec. 0.01 s + 60ms, - 0 ms
Power Factor Start Delay 0.03 - 1200.00 sec. 0.01 s + 60ms, - 0 ms
Frequency Start Delay 0 - 1200 sec. 1s + 60ms, - 0 ms
Current Differential Start Delay 0.03 - 1.00 sec. 0.01 s + 60ms, - 0 ms
Generic 1 0 - 1200 sec. 1s + 60ms, - 0 ms
Generic 2 0 - 1200 sec. 1s + 60ms, - 0 ms
Generic 3 0 - 1200 sec. 1s + 60ms, - 0 ms
Generic 4 0 - 1200 sec. 1s + 60ms, - 0 ms
Generic 5 0 - 1200 sec. 1s + 60ms, - 0 ms

EATON www.eaton.com 19
Technical Data TD02602018E EMR-5000
Effective February 2016 Motor Protection Relay

Ordering Information
Sample Catalog Number
The catalog number identification chart defines the electrical characteristics and operation features included in the EMR-5000. For example, if
the catalog number were EMR-5000-2A0BA1, the device would have the following:

EMR-5000
(A) - 16 Digital Inputs, 9 Output Relays, Zone Interlocking, URTD Interface
(0) - 5A/1A phase and ground CTs, Power Supply Range: 19-300 Vdc, 40-250 Vac
(B) - Modbus-RTU (RS-485)
(A) - Without Conformal Coating
(1) - Projection Panel Mount

Table 1.  Catalog Ordering Information for EMR-5000 Eaton Motor Relay
EMR-5000 Eaton Motor Relay Removable Terminals
EMR-5000-2 A 0 B A 1
Choose from the following options.
Hardware Option 1
16 DI, 9 Outputs, Zone Interlocking, URTD Interface, IRIG-B, Large Display A
8 DI, 9 Outputs, 2 Al + 2AO, Zone Interlocking, URTD Interface, IRIG-B, Large Display B

Hardware Option 2
Phase Current 5A/1A, Ground Current 5A/1A, Power Supply Range: 19-300 Vdc, 40-250 Vac 0 (Zero)
Phase Current 5A/1A Sensitive Ground Current, 0.5A/0.1A, Power Supply Range: 19-300 Vdc, 40-250 Vac 1

Communication Options
Modbus/DNP3 RTU over RS485 B
Modbus/DNP3 TCP over Ethernet RJ45 C
Profibus-DP over Fiber Optic ST D
Profibus-DP over D-SUB / RS48 E
Modbus RTU or DNP3 RTU over Fiber Optic ST F
Modbus/DNP3 RTU over D-SUB / RS485 G
IEC61850/Modbus/DNP3 TCP over Ethernet RJ45 H
Modbus/DNP3 RTU over RS485 or Modbus/DNP3 TCP over Ethernet RJ45 I
IEC61850/Modbus/DNP3 TCP over LC duplex FO Ethernet K
Modbus/DNP3 TCP over LC duplex FO Ethernet L

Conformal Coating Options


None A
Conformal Coated Circuit Boards B

Mounting Options
Standard Mount 0 (Zero)
Projection Panel Mount 1

20 EATON www.eaton.com
EMR-5000 Technical Data TD02602018E
Motor Protection Relay Effective February 2016

Table 2.  Standard Accessories EMR-5000


Catalogue Number Description
URTDII-01 UNVL RTD Mod with Modbus-RTU 48-240VAC/48-250VDC
URTDII-02 UNVL RTD Mod with Modbus-RTU 24-48VDC
MPFO-25 25 M FIBER OPTIC CABLE FOR RELAYS/URTD COMMUNICATIONS
MPFO-1 1 M FIBER OPTIC CABLE FOR RELAYS/URTD COMMUNICATIONS
MPFO-10 1 OM FIBER OPTIC CABLE FOR RELAYS/URTD COMMUNICATIONS
MPFO-5 5 M FIBER OPTIC CABLE FOR RELAYS/URTD COMMUNICATIONS
ESERIESUSBCBL E-Series mini USB cable 6 foot

EATON www.eaton.com 21
Technical Data TD02602018E EMR-5000
Effective February 2016 Motor Protection Relay

Notes:

22 EATON www.eaton.com
EMR-5000 Technical Data TD02602018E
Motor Protection Relay Effective February 2016

Notes:

EATON www.eaton.com 23
Technical Data TD02602018E EMR-5000
Effective February 2016 Motor Protection Relay

These technical data materials are published solely for information


purposes and should not be considered all-inclusive. If further infor-
mation is required, you should consult an authorized Eaton sales
representative.
The sale of the product shown in this literature is subject to the
terms and conditions outlined in appropriate Eaton selling policies
or other contractual agreement between the parties. This literature
is not intended to and does not enlarge or add to any such contract.
The sole source governing the rights and remedies of any purchaser
of this equipment is the contract between the purchaser and Eaton.
NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR
MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE
OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING
THE INFORMATION, RECOMMENDATIONS, AND DESCRIPTIONS
CONTAINED HEREIN. In no event will Eaton be responsible to the
purchaser or user in contract, in tort (including negligence), strict
liability or otherwise for any special, indirect, incidental or conse-
quential damage or loss whatsoever, including but not limited to
damage or loss of use of equipment, plant or power system, cost
of capital, loss of power, additional expenses in the use of existing
power facilities, or claims against the purchaser or user by its cus-
tomers resulting from the use of the information, recommendations
and description contained herein.

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Electrical Sector
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Publication No. TD02602018E / TBG000852 All other trademarks are property of their
February 2016 respective owners.

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