HADEED SYSTEMS AND

REPORTS

>

Prepared by : Eng Malek Al khateeb

Hadeed Team Leader
 Hadeed Sabic

Hadeed Sabic Click for Hadeed

Location

Saudi Steel & Iron Company

Hadeed 1 Hadeed 2 New

BarMill 3
Long Product Flat Product Expansion

Hadeed Steel
Direct Reduction and Steel Process
Process
2
 Hadeed 1

Hadeed 1
For report
Long Product Facility click here
(LPF)

Direct Reduction ( DR) Melt Shop Rolling Mill Fresh and Waste
water

Arc RC Supply
BarMill 1
DR A/B DR C
Fresh Water
Contaminated Contaminated Mould BarMill 2
Soft Tank
Clean Clean
Auxiliary FRM Indirect
RC Discharge

CC Spray Bar Quench Sea Water

Drinking

TITRE PRÉSENTATION / SOUS TITRE / DATE 3

 Hadeed 2

Hadeed 2
For report click
Flat Product Facility here
(FPF)

Steel Plant Hot & Cold Fresh and Waste

Open System water
Rolling Mill
Collection pond Soft Water
EAF/LF1 CCP Spray 1 HRM Furnace 1
Drinking Water

EAF/LF2 HRM Furnace 2 Fresh Tank

CCP Spray 2
Mould 1
HRM Indirect H2 Waste Water
Mould 2 HRM Direct
Auxiliary CRM Funace H2 Sea Water
HRM Laminar
CCP M/C1 CRM Indirect
CCP M/C2 VD Boiler
CRM Boiler

Color Coating Line

TITRE PRÉSENTATION / SOUS TITRE / DATE 4
 New Expansion ( LP2)
LP2
Long Product For report
click here
Facility (LPF2)

Closed System Open System Fresh and soft Water

Re-Heating Furnace-RM Soft Water Tank

Mould – Steel Plant KW -SP Spray Cooling

Fresh Water

EAF/LF –Steel Plant

Drinking Water
KW– Rolling Mill
Aux 1 –Steel Plant

Aux 2-Rolling Mill

Sea Water –Rolling Mill
Machine Cooling -SP

FDP-SP
Sea Water –Steel Plant

TITRE PRÉSENTATION / SOUS TITRE / DATE 5

 BarMill 3

BarMill 3 Click her to

see Report

CW
KW CEF 70 CEF 30
Noncontact Fresh Water Drinking Water
Contact System (B14) (B13)
System

TITRE PRÉSENTATION / SOUS TITRE / DATE 6

 Thank You

TITRE PRÉSENTATION / SOUS TITRE / DATE 7

TITRE PRÉSENTATION / SOUS TITRE / DATE 8
TITRE PRÉSENTATION / SOUS TITRE / DATE 9
TITRE PRÉSENTATION / SOUS TITRE / DATE 10
TITRE PRÉSENTATION / SOUS TITRE / DATE 11
TITRE PRÉSENTATION / SOUS TITRE / DATE 12
TITRE PRÉSENTATION / SOUS TITRE / DATE 13
TITRE PRÉSENTATION / SOUS TITRE / DATE 14
 VEOLIA WATER SOLUTIONS & TECHNOLOGIES - SAUDI CHEM. IND.

Hadeed 1 -Cooling Water Analysis

Daily Water Analysis Date:

I. DR Module A & B & C

Total Total Calcium Total TSS,
Conductivity Turbidity Hardness, Hardness, Total Iron, Chloride, Sulfate, H-2910, Ammonia, TSS, After Make-up, Filters
Sample pH
, uS/cm
Dissolved
ppm Fe ppm SO4
Alkalinity,
ppm MoO4 ppm NH3
before
Clarifier
Solids, ppm , FTU ppm Cl m3 on
ppm CaCO3 ppm CaCO3 ppm CaCO3 Clarifier
CLEAN Control Limits 8.0-8.5 < 500 < 250 < 20 < 50 < 40 < 2.0 < 25 <1 - 25 - 30 - - - - -

DR A & B Clean System

DR C Clean System
CONTAMINATED Control Limit 7.5-8.5 < 2000 < 1000 < 250 < 200 <25 < 100 < 50 < 250 TIP: 1-3 - - < 40 - -

DR A & B Contaminated
DR C Contaminated

II. Continuous Casting System

Total Total Calcium Total
Conductivity Turbidity Hardness, Hardness, Total Iron, Chloride, Sulfate, H-2868, TSS, before TSS, After TSS, After Make-up, Filters
Sample pH
, uS/cm
Dissolved
ppm Fe ppm SO4
Alkalinity,
ppm MoO4 Clarifier Clarifier Filter
Solids, ppm , FTU ppm Cl m3 on
ppm CaCO3 ppm CaCO3 ppm CaCO3
Control Limits 8.0-9.0 < 500 < 250 < 30 < 10 <2 < 25 <1 - 30 - 35 - - - - -

Electric Arc Furnace Cooling

Auxiliary Cooling System

MOULD Control Limit 8.0-9.0 < 500 < 250 < 20 <5 < 1.0 < 25 <1 - 30 - 35 - - - - -

CCM-Mould Cooling
CONCAST Control Limit 8.0-9.0 < 1200 < 500 <50 < 200 < 150 <5 < 150 < 10 - 1-3ppm Zn - < 20 < 10 - -

Concast Spray Cooling

Recommendations & Remarks

TITRE PRÉSENTATION / SOUS TITRE / DATE 15

 III. Rolling Mill
Total Total Calcium Total
Conductivity Turbidity Total Iron, Chloride, Sulfate, H-2863, TSS, before TSS, After TSS, After Make-up, Filters
Sample pH
, uS/cm
Dissolved Hardness, Hardness,
ppm Fe ppm SO4
Alkalinity,
ppm PO4 Clarifier Clarifier Filter
Solids, ppm , FTU ppm Cl m3 on
ppm CaCO3 ppm CaCO3 ppm CaCO3

Control Limits 8.0-9 < 500 < 200 < 150 <5 < 70 < 10 - 3.0-8.0 - < 20 < 10 -

Bar Rod Mill # 1 Cooling

Bar Mill # 2 Cooling

Bar Quenching
FRM Control Limit 8.0-9.0 < 500 < 250 < 20 < 50 < 40 <2 < 25 <1 - 25-30 - - - -

FRM Indirect Cooling

Recommendations & Remarks

IV. RC, Drinking & Fire Waters

Total Total Calcium Total
Conductivity Turbidity Total Iron, Chloride, Sulfate, H-3918, Ammonia, Make-up, Filters
Sample pH
, uS/cm
Dissolved Hardness, Hardness,
ppm Fe ppm SO4
Alkalinity,
ppm PO4 ppm NH3-N
Mn, ppm TSS,ppm
Solids, ppm , FTU ppm Cl m3 on
ppm CaCO3 ppm CaCO3 ppm CaCO3

Control Limits 7.5-8.5 <150 - <1 Nil Nil <1 <25 <1 - 2-4 < 120 - -

Soft Water

RC Supply COD TOC

RC Discharge

Drinking Water

Fire Water CL2

Sea Water
Recommendations & Remarks

Chemical Consumption DR A/B Con DR A/B Con DR C Con DR C Con A/B CLEAN C CLEAN POT ARC MOULD AUX FRM IND Mn PIT Concast Concast Concast Concast

Chemical Type M-3236 H-6910 M-3236 H-6910 H-2910 H-2910 H-3918 H-2868 H-2868 H-2868 H-2910 NaoH H-2126 H-2863 H-5911 H-6918

Consumption (Kg)

Chemical Consumption RM RM RM RM FRM FRM FRM FRM BQ BQ BQ BQ

Chemical Name H-3915 H-2863 H-5911 H-6918 H-3915 H-2863 H-5911 H-6918 H-3915 H-2863 H-5911 H-6913

Consumption (Kg)PRÉSENTATION / SOUS TITRE / DATE

TITRE 16
TITRE PRÉSENTATION / SOUS TITRE / DATE 17
TITRE PRÉSENTATION / SOUS TITRE / DATE 18
TITRE PRÉSENTATION / SOUS TITRE / DATE 19
TITRE PRÉSENTATION / SOUS TITRE / DATE 20
TITRE PRÉSENTATION / SOUS TITRE / DATE 21
TITRE PRÉSENTATION / SOUS TITRE / DATE 22
TITRE PRÉSENTATION / SOUS TITRE / DATE 23
TITRE PRÉSENTATION / SOUS TITRE / DATE 24
TITRE PRÉSENTATION / SOUS TITRE / DATE 25
 VEOLIA WATER SOLUTIONS & TECHNOLOGIES - SAUDI CHEM. IND.

Hadeed 2 -Cooling Water Analysis

Daily Water Analysis Date:

System
Total Total Calcium Total TSS,
Conductivity Turbidity, Total Iron, Chloride, Sulfate, TSS, After TSS, After Make-up,
Sample pH Dissolved Hardness, Hardness, Alkalinity, TR, ppm before TSS, 3 Bar TSS, 10 Bar Filters on
, uS/cm FTU ppm Fe ppm Cl ppm SO4 Clarifier Filter m3
Solids, ppm ppm CaCO3 ppm CaCO3 ppm CaCO3 Clarifier
< 10 . for
Control Limits 8.0-9.5 < 500 < 250 < 20 Mould <4
< 15 < 2.0 < 15 <5 - 30-35 MoO4 - - - - -

Collection Pond Yes

EAF/LF1 Yes
EAF/LF2 Yes
Mould 1 Yes
Mould2 Yes
Auxiliary Cooling System Yes
CCP M/C 1 Yes
CCP M/C 2 Yes
Control Limits 8.0-9.0 < 1000 < 500 < 20 < 50 < 40 <2 < 75 < 50 - 6 -8 PoO4 - < 40 < 10 <10 <15 Oil
CCP Spray 1
CCP Spray 2
HRM Direct
HRM Laminar
Control Limits 8.0-9.5 < 500 < 250 < 20 < 20 - <2 < 15 <5 - 25-30 - -
HRM Furnace 1
HRM Furnace 2
HRM Indirect
CRM Furnace
CRM Indirect
Control Limits 8.0-8.5 - - - Nil - - - - - 3-4 PoO4 < 120 - Free Cl2 -
Soft Water
Drinking Water
Fresh Water
H2 Waste Water
H2 Sea Water

TITRE PRÉSENTATION / SOUS TITRE / DATE 26

TITRE PRÉSENTATION / SOUS TITRE / DATE 27
TITRE PRÉSENTATION / SOUS TITRE / DATE 28
TITRE PRÉSENTATION / SOUS TITRE / DATE 29
 VEOLIA WATER SOLUTIONS & TECHNOLOGIES - SAUDI CHEM. IND.

VD -Cooling Water Analysis

Daily Water Analysis Date:

I. Cooling System
Total Calcium Total
Conductivity, Total Dissolved Total Iron, Chloride, Sulfate, ppm Oil TSS, before TSS, After TSS, After Make-up,
Sample pH
uS/cm Solids, ppm
Turbidity, FTU Hardness, Hardness,
ppm Fe ppm Cl SO4
Alkalinity, TR ppm Cu ppm
ppm Clarifier Clarifier Filter m3
Blow Down COC
ppm CaCO3 ppm CaCO3 ppm CaCO3

Control Limits 7.0-9.0 < 600 <300 < 2.0 <75 < 100 >50 3-6 <1 <5 - <40 <10 -
Contact Cooling

CC Drain
Control Limits 8.0-8.5 <500 <75 <1 - - <1 - - - 25-30 MoO4 -
VD Panel Cooling
Control Limits 7.0-9.0 < 600 <2000 <20 < 2.0 <75 3-6 - - -
Evaporative Condenser
Scarfing Machine
Recommendations & Remarks

II. VD Bolier
Total OH
Conductivity, P Alkalinity M Alkalinity Oxygen Total Iron, Chloride, Sulfate, ppm Phosphate, Silica,
Sample pH
uS/cm
Hardness, ppm
ppm CaCO3 ppm CaCO3
Alkalinity ppm
Scavenger SO3 ppm Fe ppm Cl SO4 ppm PO4 ppm SiO2
CaCO3 CaCO3

Control Limits 10-12 <5000 <10 - <400 30-60 <1 - - 30-60 <150 - -
VD Deaerator

VD Boiler
Control Limits 6.5-8 <10 Nil - - -
Product Demin Tank

Demin Unit
Recommendations & Remarks

TITRE PRÉSENTATION / SOUS TITRE / DATE 30

 VEOLIA WATER SOLUTIONS & TECHNOLOGIES - SAUDI CHEM. IND.

CRM Boiler Water Analysis

Daily Water Analysis Date:

CRM Boiler
Total P M
OH Oxygen Total
Conductivity, Hardness, Alkalinit Alkalinity Chloride, Sulfate, Phosphate, Silica, Make up Boiler
Sample pH Alkalinity Scavenger Iron, ppm
uS/cm ppm y ppm ppm ppm Cl ppm SO4 ppm PO4 ppm SiO2 M3/day Temp.
ppm CaCO3 SO3 Fe
CaCO3 CaCO3 CaCO3
Control Limits 8.5-9.5 <2 - <0.5 - - - -

Deaerator
Control Limits 9.5-11 <5000 <2 - <700 30-60 <1 - - 30-60 <150 -

Boiler # 1
Boiler # 2
Control Limits 8.5-9.2 - - - - - - <0.05 - - - - -

Condensate
Recommendations & Remarks

TITRE PRÉSENTATION / SOUS TITRE / DATE 31

 VEOLIA WATER SOLUTIONS & TECHNOLOGIES - SAUDI CHEM. IND.

CCL -Cooling Water Analysis

Daily Water Analysis Date:

I. Cooling System
Total Total Calcium Total
Conductivity, Turbidity, Total Iron, Chloride, Sulfate, ppm Oil TSS, before TSS, After TSS, After Make-up,
Sample pH
uS/cm
Dissolved
FTU
Hardness, Hardness,
ppm Fe ppm Cl SO4
Alkalinity, TR ppm Cu ppm
ppm Clarifier Clarifier Filter m3
Blow Down COC
Solids, ppm ppm CaCO3 ppm CaCO3 ppm CaCO3

Control Limits 7.0-9.0 <500 < 250 < 5.0 <70 < 70 >50 2-4 <1 <5 - <40 <10 -
CTW
8.0-8.5 <150 <75 <1 - - <1 - - - -
Fresh Water
Limit for Treated 5-11 <2000 <1000 <800 TCr<0.25 <120 COD - <2000 - - -
TWW
UTWW
Recommendations & Remarks

II. CCL Bolier

Total P M OH Oxygen
Conductivity, Total Iron, Chloride, Sulfate, ppm Phosphate, Silica,
Sample pH
uS/cm
Hardness, Alkalinity Alkalinity Alkalinity ppm Scavenger
ppm Fe ppm Cl SO4 ppm PO4 ppm SiO2
ppm CaCO3 ppm CaCO3 ppm CaCO3 CaCO3 SO3

Control Limits 10-12 <5000 <10 - <400 0.15-1 <1 - - 30-60 <150 - -
Deaerator

Boiler
Control Limits -

Demin Tank

Demin Unit
Recommendations & Remarks

TITRE PRÉSENTATION / SOUS TITRE / DATE 32

TITRE PRÉSENTATION / SOUS TITRE / DATE 33
TITRE PRÉSENTATION / SOUS TITRE / DATE 34
TITRE PRÉSENTATION / SOUS TITRE / DATE 35
TITRE PRÉSENTATION / SOUS TITRE / DATE 36
 VEOLIA WATER SOLUTIONS & TECHNOLOGIES - SAUDI CHEM. IND.

LP2 - Cooling Water Systems

"Daily Water Analysis" Date
1. Closed Circuit
Total Total Calcium Total
Conductivity, Turbidity, Total Iron, Chloride, Sulfate, ppm H-2868, ppm Copper,pp TSS, After TSS, After Make-up,
Sample pH Dissolved Hardness, ppm Hardness, Alkalinity, Filters on
uS/cm FTU ppm Fe ppm Cl SO4 MoO4 m Cu Clarifier Filter m3
Solids, ppm CaCO3 ppm CaCO3 ppm CaCO3
Control Limits 8.5-10 <500 <10 <10 < 2.0 <40 <40 <80 30-35 <1.0 - - - -
RHF-RM
Mould - SP
EAF/LF -SP
Control Limit 8.5-10 <500 < 10 < 10 < 1.0 <40 <40 - 25 - 30 - - - -
Aux 1 -SP
Aux 2-RM
Machine Cooling -SP
FDP-SP
EW
Recommendations & Remarks

II. Open Circuit

Total Total Calcium Total
Conductivity, Turbidity, Total Iron, Chloride, Sulfate, ppm H-2851, ppm TSS, before TSS, After TSS, After Make-up,
Sample pH Dissolved Hardness, ppm Hardness, Alkalinity, LSI
uS/cm FTU ppm Fe ppm Cl SO4 PO4 Clarifier Clarifier Filter m3
Solids, ppm CaCO3 ppm CaCO3 ppm CaCO3
Control Limits 7.5-9 <1000 < 20 <80 <50 <2 <50 <40 - 4-8 - <35 <10 -
KW -SP Spray Cooling
KW - RM
Chlorine 0.2-
Sea Water Control Limit 8.0-8.5 <82000 <70000 <10500 <1 <36100 <4650 180-200 .1-3 H-2209
0.5
- Blowdown -
SW -RM
SW -SP
Recommendations & Remarks

VEOLIA WATER SOLUTIONS & TECHNOLOGIES - SAUDI CHEM. IND.

Total Total Calcium Total

Conductivity, Turbidity, Total Iron, Chloride, Sulfate, ppm H-3918, ppm Residual Make-up,
Sample pH Dissolved Hardness, ppm Hardness, Alkalinity, Filters on
uS/cm FTU ppm Fe ppm Cl SO4 PO4 Chlorine m3
Solids, ppm CaCO3 ppm CaCO3 ppm CaCO3
Control Limits 8.0-8.5 <160 <100 - <1 - - - - - - -
Soft Water Tank
Control Limits 8.0-8.5 <160 <100 <1 <60 <40 <0.3 <30 <20 <60 2-4 - 0.1-0.5 -
Fresh Water
Drinking Water
Recommendations & Remarks/ SOUS TITRE / DATE
TITRE PRÉSENTATION 37
 DIRECT REDUCTION
PLANT
DIRECT REDUCTION
Hadeed has five Direct
reduction plants with
PORT annual production
Iron ore is imported from capacity of 5.4 Million
Oman, Brazil and Sweden, MT. Using Natural gas,
annually about 7.4 to 8.0 Direct reduction plants
million MT is received via remove Oxygen from
Ocean going vessels, unloaded
Iron Ore to produce pure
and transported via a 12.7 Km
conveyor from King Fahad Iron and Iron Carbide, a
Industrial port to HADEED site. suitable feed to Electric
Arc furnaces for Steel
Production.
DRI SILOS

TO
STEEL PLANT
IRON ORE
Iron Ore storage capacity at HADEED site is about 1.3
Million MT, Iron Ore inventory of about 700,000-950,000
MT is maintained to support production requirement of
about 23,000 to 24,000 MT per day. Nominal Iron Ore
used for production contains about 97% Fe2O3 and 3% 4/4
Gangue.
STEEL PLANT
LONG PRODUCT
BILLET CASTER

SCRAP
Steel Scrap is domestically
sourced from within Saudi
Arabia is a vital source of feed LADLE FURNACE
for steel making, Long product
uses about 1 to 1.1 Million MT
of scrap annually.

DRI SILOS TO ROLLING MILL

LONG PRODUCT

Steel is produced in Electric Arc Furnaces (EAF) by melting

Scrap (20-30%) and DRI (70-80%). Steel making through
EAF is a batch process. A batch of 150 ton steel is produced
every 60-70 minutes. The liquid steel produced in EAF is
further treated at Ladle Furnaces (LF) and after completing all
metallurgical processes, liquid steel is shaped to final
dimension by solidification at Continuous Billet Casters.
Steel Plant Long Product-I has 3 EAF, 2 LF and 3 Billet
ELECTRIC ARC casters, producing more than 3.0 Million tons of billets per
annum. Steel Plant Long Product-II has 1 EAF, 1 LF and 1
FURNACE Billet caster, designed to produce more than 1.0 Million tons
of billets per annum.
3/4
STEEL PLANT
FLAT PRODUCT SLAB CASTER

SCRAP LADLE FURNACE

Flat product uses about 0.3 to
0.4 Million MT of scrap
annually.

TO ROLLING MILL
DRI SILOS FLAT PRODUCT

The liquid steel produced in EAF is further treated

at Ladle Furnaces (LF) and for some special steel
grades at Vacuum Degasser (VD). After
completing all metallurgical processes, liquid steel
is shaped to final dimension by solidification at
ELECTRIC ARC FURNACE Continuous Slab Casters. Steel Plant Flat Product
has 2 EAF, 2 LF, 1 VD and 2 Slab casters
producing more than 2.0 Million tons of slabs per
annum.
VACUUM DEGASSER 2/4
TITRE PRÉSENTATION / SOUS TITRE / DATE 41
TITRE PRÉSENTATION / SOUS TITRE / DATE 42
TITRE PRÉSENTATION / SOUS TITRE / DATE 43
TITRE PRÉSENTATION / SOUS TITRE / DATE 44
TITRE PRÉSENTATION / SOUS TITRE / DATE 45
TITRE PRÉSENTATION / SOUS TITRE / DATE 46
TITRE PRÉSENTATION / SOUS TITRE / DATE 47
 VEOLIA WATER SOLUTIONS & TECHNOLOGIES - SAUDI CHEM. IND.

BARMILL 3 -Cooling Water Analysis

Daily Water Analysis Date:

I. Cooling System
Total Total Calcium Total
Conductivity, Turbidity, Total Iron, Chloride, Sulfate, ppm TR Cu Oil TSS, before TSS, After TSS, After Make-up,
Sample pH
uS/cm
Dissolved
FTU
Hardness, Hardness,
ppm Fe ppm Cl SO4
Alkalinity,
ppm ppm ppm Clarifier Clarifier Filter m3
Blow Down COC
Solids, ppm ppm CaCO3 ppm CaCO3 ppm CaCO3
Control Limits 7.0-9.0 < 500 < 250 < 5.0 <70 < 80 >50 3-6 <1 <5 - <35 <10 400 -
KW
7.0-9.0 <500 <250 <20 <2.0 <70 <50 >50 2.0-4.0 <1 90 0

CW
Close System 7.5-9.0 <500 <250 <20 <2.0 <40 >80 MoO4 25-30 <1.0 - - - - - - -
0
CEF 70
CEF 30 0
Recommendations & Remarks

II. Drinking & Fresh Water

Total Total Calcium Total
Conductivity, Turbidity, Total Iron, Chloride, Sulfate, ppm H-3918, TSS, After Make-up, Filters
Sample pH
uS/cm
Dissolved
FTU
Hardness, Hardness,
ppm Fe ppm Cl SO4
Alkalinity,
ppm PO4 Filter m3
Solids, ppm ppm CaCO3 ppm CaCO3 ppm CaCO3 on
Control Limits 8.0-8.5 <150 <75 <1 - - - - - - 3-5 - -
Drinking Water

Fresh Water

KW Filter # 1
Recommendations & Remarks

TITRE PRÉSENTATION / SOUS TITRE / DATE 48