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Electronics
Objectives
Control
Input Output
Feedback
Industrial Control System
• Human operator input usually has the form of
selector switch settings and/or potentiometer dial
settings.
• Such operator input represents the desired system
response or, in other words, the production results
expected from the system.
• The information represents such things as the
mechanical positions of movable parts:
temperatures, pressures, fluid flow, etc.
Industrial Control System
2
• The two layer semiconductor
diode has led to three, four,
and even five layer devices.
• Thyristors refer to a class
of solid-state silicon
switching devices that are
constructed of four
semiconductor layers
(PNPN).
Electronic Devices by T. Floyd
3
• These devices do not require any control
current once they are turned on when triggered
or a quick pulse of control current is applied,
they turn on and become low-resistance
current paths and remain so.
• When the trigger is removed, thyristors keep
going as though nothing happened until the
current is reduced to a certain level or
triggered off depending on the type of device.
4
• It is constructed of four semiconductor layers
that form a pnpn structure. The device acts as
a switch and remains off until the forward
voltage reaches a certain value; then it turns
on and conducts.
• Conduction continues until the current is
reduced below a specified value (Holding
Current)
5
Electronic Devices by T. Floyd
6
• Thyristors are mostly used to control the
amount of power going to a working device.
They are used in lamp dimmers, motor speed
control, ignition systems and charging circuits.
• UJTs and PUTs can be used as triggering
devices for thyristors, oscillators and timing
circuits. They are generally high-power
devices that can handle great deal of power
without reaching harmful temperatures.
7
• The most important thyristors are SCR and
the triac.
• Like power FETs, the SCR and the triac can
switch large currents on and off.
• Because of this, they can be used for
overloading protection, motor controls,
heaters, lighting systems, and other heavy
current loads.
8
• A family of four-layer and other important
devices that will be discussed in this module
are:
• Shockley diode (Four-Layer Diode)
• Silicon-Controlled Rectifier (SCR)
• Gate Turn-Off SCR (GTO)
• Silicon Unilateral Switch (SUS)
• Silicon Bilateral Switch (SBS)
• Silicon-Controlled Switch (SCS)
9
• A family of four-layer and other important
devices that will be discussed in this module
are:
• Diac and Triac
• Unijunction Transistor (UJT)
• Programmable UJT (PUT)
• Phototransistor
• Light-Activated SCR (LASCR)
10
Shockley Diode
SCR
12
SUS SBS
13
Electronic Devices by T. Floyd
SCS GTO
Anode
Gate
Cathode
14
Electronic Devices by T. Floyd
TRIAC DIAC
15
Electronic Devices by T. Floyd
UJT PUT
16
Electronic Devices by T. Floyd
LASCR Phototransistor
17
Electronic Devices by T. Floyd
Electronic Devices by T. Floyd
OPTOCOUPLERS
18
END
1
Objectives
• To know the characteristics and parameters of :
SUS, SCR, SCS
• To enumerate the applications of: SUS, SCR, SCS
• To solve and analyze related circuit in: SUS, SCR,
SCS
2
SCR - Introduction
• SCR is another 4-layer pnpn device similar to SUS,
except with three terminals: anode, cathode, and
gate.
4
SCR Characteristics and Ratings
• Gate trigger current (IGT): the gate current necessary
to switch the SCR from the forward blocking region
to the forward conduction region under specified
condition
• Average forward current (IF(avg)): maximum
continuous anode current that the device can
withstand in the conduction state under specified
condition
• Forward conduction region: the region corresponds
to the on condition of the SCR where there is
forward current from anode to cathode through the
very low resistance of the SCR
5
SCR Characteristics and Ratings
• Forward blocking and reverse blocking regions:
these regions correspond to the off condition of
the SCR where the forward current from anode to
cathode is blocked by the effective open circuit of
the SCR
• Reverse breakdown voltage (VBR(R)): values if
reverse voltage from anode to cathode at which
the device breaks into the avalanche region and
begins to conduct heavily
6
SCR – State Condition
• It has two possible state:
• on state ( acting like a short between the anode
and cathode , but actually there is a small on
forward resistance) and
• off state (acting as an open circuit between the
anode and the cathode, but actually there is a very
high resistance)
7
Applications
• motor controls
• time delay circuit
• heater control
• phase control
• relay control, etc.
8
SCR – Equivalent Circuit
• Like the 4-layer diode operation, the SCR can best
be understood by thinking of its internal pnpn
structure as two-transistor arrangement as shown
above.
• The structure is like the SUS except for the gate
connection
9
SCR – Equivalent Circuit
10
Electronic Devices by T. Floyd
Turning the SCR “ON”
• When IG=0, the device in the off state. The device
can be approximated as an open switch
• When a positive pulse is applied to the gate, both
transistor turns on. And even the pulse is removed;
both transistors stay “ON” due to regenerative
action
11
E 12
Example: Determine the gate trigger current and the anode
current when the switch SW1 is momentarily closed. Assume
VAK = 0.2V, VGK = 0.7V and IH = 5mA
Turning the SCR “ON”
• SCR can also be turned on (even IG=0) by
increasing A-to-K voltage to a value exceeding the
forward-breakover voltage VBR(F).
• Care should be taken in turning on the SCR. The
device should only be trigger by a pulse on the gate
terminal to limit the current that can damage the
device
14
Turning the SCR “OFF”
• When the gate pulse is remove, IG=0, but the SCR
cannot be turn off; it stays in the forward
conduction region
• The anode current must drop below the value of
the holding current, to turn off the device
• Two basic methods in turning off the SCR:
– anode current interruption
– force commutation
15
Anode current interruption – When the anode current is
reduced below a minimum value called holding current, the
SCR turns off. Thus, the simple way to turn off the SCR is to
open the line switch S.
Forward commutation – a method of discharging a
capacitor in parallel with an SCR to turn it off. In the figure,
the capacitor C will perform the commutation to turn off the
SCR.
SCR Half-wave Rectifier
- one important application of an SCR is the controlled
half-wave rectification.
E 18
• Conduction - is the number of degrees of an
AC cycle during which the SCR is turned on.
• Firing delay - is the number of degrees of an
AC cycle that elapses before the SCR is turned
on.
• Firing delay + Conduction = 180°
E 20
Mathematical Equations:
let v=Vmsinθ be the alternating voltage at
secondary
let α be the firing angle
At α=0°
At α=90°
E 22
E 24
E 25
E 26
SCR Full-wave Rectifier
- like an ordinary center-tap circuit except that the two
diodes have been replaced by two SCRs..
E 27
Mathematical Equations:
let v=Vmsinθ be the alternating voltage at
secondary
let α be the firing angle
E 29
SCR Applications
• ON-OFF control current
• Half-wave power control
• Lighting System for power interruption
• Over voltage protection circuit
30
Silicon Unilateral Swicth
• The pnpn structure can be
represented by an equivalent circuit
consisting of pnp transistor and an
npn transistor
31
SUS - Characteristic Curve
33
SUS - Holding Current
• It is when the device is in the on state and acts as a
closed switch.
SUS - Forward-Conduction Region
It is when the device is in the on state and acts as a
closed switch
34
Turning ON the SCS
• The anode gate current can be used to turn the SCS
‘on’ or ‘off’
Negative pulse at GA = ON
Positive pulse at GA = OFF
35
Advantages of SCS
• Turn OFF time
– Typically 1 to 10 s for SCS and 5 to 30 s for SCR.
• Increase in control sensitivity
• Increase in triggering sensitivity
Disadvantages of SCS
• Low Voltage rating
• Low Current rating
• Low Power rating
Applications of SCS
• Counters
• Registers
• Timing circuits
36
Sample Application: Alarm system
37
Unijunction Transistor &
Programmable Unijunction
Transistor
Unijunction Transistor (UJT)
• UJT is another solid state three terminal device that can be used
in gate pulse, timing circuits and trigger generator applications
to switch and control thyristors and triacs for AC power control
applications.
Unijunction Transistor (UJT)
• Equivalent Circuit: UJT’s have unidirectional conductivity and
negative impedance characteristics acting more like a variable
voltage divider during breakdown
Unijunction Transistor (UJT)
• As the physical position of the p-n junction is closer to
terminal B2 than B1 the resistive value of RB2will be less than RB1.
• These two series resistances produce a
voltage divider network between the two
base terminals of the Unijunction transistor
• Since this channel stretches from B2 to B1,
when a voltage is applied across the device,
the potential at any point along the channel
will be in proportion to its position between
terminals B2 and B1.
• The level of the voltage gradient therefore
depends upon the amount of supply voltage.
Unijunction Transistor (UJT)
• When used in a circuit, terminal B1 is connected to ground and
the Emitter serves as the input to the device.
• Suppose a voltage VBB is applied
across the UJT between B2 and B1 so
that B2 is biased positive relative
to B1.
• With zero Emitter input applied, the
voltage developed across RB1 (the
lower resistance) of the resistive
voltage divider can be calculated as:
𝑅𝐵1
𝑉𝑅𝐵1 = 𝑉𝐵𝐵
𝑅𝐵1 + 𝑅𝐵2
Unijunction Transistor (UJT)
• For a Unijunction transistor, the resistive ratio of RB1 to RBB is
called the intrinsic stand-off ratio (η).
𝑅𝐵1
𝜂=
𝑅𝐵1 + 𝑅𝐵2
𝑅𝐵1
𝜂=
𝑅𝐵1 + 𝑅𝐵2
Example-1
• Inter-base resistance (RBB) is 10kΩ
Example-2
• A UJT has 10V between the bases. If the intrinsic stand off
ratio is 0.65, find the value of stand off voltage. What will be
the peak point voltage if the forward voltage drop in the pn
junction is .7V?
𝑉𝑅𝐵1 = 𝜂𝑉𝐵𝐵
Example-2
• VBB=10V, 𝜂 = 0.65, 𝑉𝐷 = 0.7𝑉
𝑉𝑃 = 𝜂𝑉𝐵𝐵 + 𝑉𝐷
Exercise-1
• Determine the minimum and maximum peak-
point voltage for UJT with VBB=24V. Given that
UJT has a range of 𝜂 = 0.74 𝑡𝑜 0.86.
UJT Applications
• The most common application of a Unijunction
transistor is as a triggering device for SCR’s and Triacs
𝑉𝐶 = 𝑉𝐵𝐵 (1 − 𝑒 −𝑡/𝑅3 𝐶 )
𝑉𝐶 = 𝑉𝐵𝐵 (1 − 𝑒 −𝑡/𝑅3𝐶 ) UJT Relaxation Oscillator
• Discharge of the capacitor occurs when VC =Vp.
𝑉𝑃 = 𝑉𝐵𝐵 (1 − 𝑒 −𝑡/𝑅3 𝐶 )
1 − 𝜂 = 𝑒 −𝑡/𝑅3 𝐶
𝑡
ln(1 − 𝜂) = −
𝑅3 𝐶
1
𝑅3𝐶 ln( )=𝑡
1−𝜂
Example-3
• The data sheet for a 2N2646 Unijunction Transistor gives
the intrinsic stand-off ratio η as 0.65. If a 100nF capacitor
is used to generate the timing pulses, calculate the
timing resistor required to produce an oscillation
frequency of 100Hz.
• The timing period is given as: Example-3
1
𝑇= = 10𝑚𝑠
100
10𝑚
𝑅3 =
1
𝐶 ln( )
1−𝜂
𝑅3 = 95.23𝐾Ω
UJT Motor Speed Control Circuit
• Consider the UJT relaxation oscillator Example-4
shown in figure. Assume that UJT has
following characteristics.
𝑉𝑝 = 𝜂𝑉𝑏𝑏 + 0.7
𝑅𝐵𝐵
𝑉𝑏𝑏 = 𝑉
𝑅1 + 𝑅2 + 𝑅𝐵𝐵 𝑠
𝑉𝑏𝑏 = 22.6 𝑉
𝑉𝑝 = 14.938 𝑉
• Solution Example-4
b) Output Frequency 𝑓
1
𝐹=
1
𝑅𝐸 𝐶𝐸 ln 1 − 𝜂
𝐹 = 502.890 𝐻𝑧
• Solution Example-4
c) Prove that a 10 𝐾Ω 𝑅𝐸 is within
acceptable range
i.e 𝑅𝐸𝑚𝑖𝑛 < 𝑅𝐸 < 𝑅𝐸𝑚𝑎𝑥
𝑉𝑠 − 𝑉𝑝 24 − 14.938
𝑅𝐸𝑚𝑎𝑥 = = = 1.81𝑀Ω
𝐼𝑃 5𝜇𝐴
𝑉𝑠 − 𝑉𝑉 24 − 1.5
𝑅𝐸𝑚𝑖𝑛 = = = 2.5 𝐾Ω
𝐼𝑉 3.5𝑚𝐴
Line-Synchronized UJT Trigger Circuit
for SCR
Line-Synchronized
UJT Trigger Circuit
for SCR
1
Objectives
2
Power electronic interfaces • Power electronic converters provide the
necessary adaptation functions to integrate
Power electronics is the application all different microgrid components into a
of solid-state electronics to the control and common system.
conversion of electric power.
Power electronic interfaces
• Integration needs:
• Control issues:
• Stabilization
• Operational issues:
• Optimization based on some goal
• Efficiency (e.g. MPPT)
• Flexibility
• Reliability
• Safety
• Other issues:
•Interaction with other systems (e.g. the main grid)
• Types of interfaces: Power electronics basics
• dc-dc: dc-dc converter
• ac-dc: rectifier
• dc-ac: inverter
• ac-ac: cycloconverter (used less often)
6
Power Electronics Converters
AC to DC: RECTIFIER
DC to AC: INVERTER
AC input DC output
DC input AC output
DC to DC: CHOPPER
DC input DC output
7
DC Chopper (DC-DC)
• DC-DC converter (chopper) is used to convert constant DC voltage into variable
DC voltage.
• Buck chopper produces output that is less than or equal to input voltage.
• Boost chopper provides an output voltage that is greater than or equal to input
voltage.
8
Principles Of Basic
DC Choppers
Basic DC Chopper
• Switch is turned on and off periodically. In this way constant voltage can be
connected to and disconnected from the load.
9
• Instantaneous voltage across load is either zero (S off) or Vi (S on).
• Average (DC) output voltage over a cycle is:
V0= TON Vi
TON+TOFF
V0=TON Vi
T
V0=d Vi 10
Output voltage as function of duty cycle
11
Methods for varying Average Output Voltage
Pulse-Width Modulation Pulse-Frequency Modulation
In thyristor based rectifiers, output voltage can be controlled. So they are termed
as controlled rectifiers.
Phase Control
• DC output from rectifier is controlled by controlling duration of the conduction
period by varying the point at which gate signal is applied to SCR.
13
Controlled rectifiers are of two types,
1- Fully Controlled rectifiers
• DC current is unidirectional, but DC voltage has either polarity.
With one polarity, flow of power is from AC source to DC load---
Rectification.
• With the reversal of DC voltage by the load, flow of power is from
DC load to AC source---Inversion.
14
Half-Wave Controlled Rectifiers
15
With Resistive Load
16
Control characteristics of half-wave rectifier
17
With an Inductive (RL) Load
18
With Inductive Load and
Freewheeling Diode
19
Full-Wave Controlled
Center-Tap Rectifiers
20
With Resistive Load
21
With an Inductive (RL) Load
22
Control Characteristics for center-tap rectifier
23
With Freewheeling Diode
24
Example
Show direction of power flow and
operating mode (rectifying or inversion) of
center-tap rectifier circuit with following
firing angles:
A) α > 0°
B) α < 90°
C) α > 90°
D) α < 180°
25
Solution
27
(DC-AC)
Inverters
28
29
30
31
32
Half-bridge DC-AC Inverter
• Half-bridge inverter
(One leg of full bridge converter)
E 33
Effect of Blanking Time
E 35
Full-Bridge DC-AC Inverter
Unipolar Voltage Switching
E 36
Full-Bridge DC-AC Inverter
Unipolar Voltage Switching
E 37
38
39
(AC-AC)
AC Chopper
40
41
Single Phase Full Wave AC Chopper
42
43
• Electromagnetic induction is unique because it actually
generates heat inside the material that is heated, has an
immediate effect.
• Compared to other heating techniques, it takes less
time to heat and is more efficient and accurate.
44
45
END
46
THYRISTOR
Devices that are constructed of four semiconductor layers
(pnpn) forming three pn junctions some with control
mechanism .
1. Silicon-Controlled Rectifier (SCR)
2. Silicon-Controlled Switch (SCS)
3. Shockley Diode
4. DIAC
5. TRIAC
Applications:
It control the amount of power to a load.
ex. Motor speed control, ignition systems, charging
circuits, lamp dimmer, triggering circuits
SHOCKLEY DIODE
Two-terminal thyristor that conducts when the
potential across its terminals exceeds the breakover
potential.
The construction can be represented by an
equivalent circuit consisting of a pnp transistor and
an npn transistor.
The middle pn junction is shared by both transistor.
Both transistor are in the linear region when a
positive bias voltage is applied to the anode.
ELECTRONIC SYMBOL
1st pn junction
3rd pn junction
A
pn
pn
pn 2nd pn junction
K
CHARACTERISTIC CURVE
IS = switching
current, the value Forward-conduction
of the anode IA region (ON)
current when the
device switches
from OFF state to
ON state
IH
IS
VAK
VBR(F)
Forward-blocking
region (OFF) Forward-breakover
voltage
High resistance
(open)
BASIC OPERATION
IE1 = IA
IB1 = IC2
IC1 = IB2
Applications:
1. relay control
2. time-delay circuit
3. regulated power supplies
4. static switches
5. motor control
6. choppers
7. inverters
8. battery chargers
9. phase control
ELECTRONIC SYSMBOL
Basic construction
Equivalent circuit
BASIC OPERATION
SCR has two states of operation.
It acts ideally as an open switch (high resistance) between anode
and cathode terminal during “OFF” state.
In the “ON” state, the SCR acts ideally as a short circuit (low
resistance) from the anode and cathode terminal.
SCR remains in the ON state until its anode current automatically
decreases below the critical value called holding current.
A positive pulse/spike of sufficient magnitude is applied to the
gate terminal to turn on the device. Gate current must reach a
certain critical value called gate-triggering current (IGT ).
An SCR cannot be turned off by simply removing the gate
voltage.
Only few SCR can be turned off by applying a negative pulse.
SCR can be turned off by anode-current interruption and forced-
commutation techniques.
Once ‘fired’, SCR remains ON even when triggering pulse is
removed. This ability of the SCR to remain ON even when gate
current is removed is referred to as latching. In fact, SCR
belongs to a class of devices known as latching devices.
SCR WAVEFORMS
Conduction - is the number of degrees of
an AC cycle during which the SCR is turned
on.
Firing delay - is the number of degrees of
an AC cycle that elapses before the SCR is
turned on.
Firing delay + Conduction = 180°
VAK AND VL WAVEFORMS
SCR CHARACTERISTIC
CURVES
IA
Forward
conduction
region
Reverse breakdown
voltage IH
VF
Forward breakover
voltage
Battery-charging regulator
Capacitors Used To Delay
Firing
LIGHT-ACTIVATED SCR
(LASCR)
LASCRs can be operated
as conventional SCRs.
Light energy acts as the
trigger signal in LASCR.
Most sensitive to light when
the gate terminal is open.
To reduce the sensitivity,
connect a parallel resistor
across gate-cathode
terminals.
SILICON-CONTROLLED
SWITCH (SCS)
SCS is similar in construction to the SCR except it has
two gate terminals.
Can be turned on and off using either gate terminal.
Power ratings are lower than those of the SCR.
SYMBOL
Anode
gate
Anode
gate
Cathode
gate
Cathode
gate
Anode
gate
SCS OPERATION
Turn-on: Positive pulse on GK or negative pulse
on GA
GA
GK
Turn-off: Positive pulse on GA or negative
pulse on GK
GA
GK
DIAC
The diac is basically two parallel Shockley
diodes in opposite directions.
Type of thyristor that can conduct current in
both directions.
Diac can be turned on when the breakover
voltage is exceeded. It turns off when the
current drops below the holding value.
SYMBOL I
Anode 1
VBR
VBR
Anode 1
Anode 2
characteristic
n
p
n
p
n
Anode 2
TRIAC
A1
Fundamentally a diac with a
gate terminal for controlling
the turn-on conditions of the
bilateral device in either n n
direction. p
Triac is basically two SCRs
connected in parallel and in n
opposite directions with a p
common gate terminal.
When the voltage is more n n
positive on A2, current flows
from A2 to A1.When the
voltage is more positive on G
A1, current flows from A1 to
A2. A2
Gate Turn-Off thyristor, GTO
Power semiconductor switch that turns ON by
a positive gate signal. It can be turned OFF
by a negative gate signal.
UNIJUNCTION TRANSISTOR
(UJT)
UJT is a breakover-type switching device.
The term unijunction refers to the fact that the UJT has a
single pn junction.
UJT is not a thyristor.
A three terminal device that exhibits a negative resistance
characteristic. The decrease in resistance in the active
region is due to the holes injected into the n-type slab from
the aluminum p-type rod when conduction is established.
The intrinsic standoff ratio determines the voltage at which
the device will trigger on.
Base 2 terminal is made positive with respect to the base 1
terminal because the aluminum rod is alloyed to the Si slab
closer to base 2 contact than base 1 contact.
Originally called a duo base diode.
ELECTRONIC SYMBOL
Emitter Base1
Base2
EQUIVALENT CIRCUIT
V BB
Interbase resistance, RBB and
intrinsic stand-off ratio,
RBB = RB1 + RB2 , IE = 0
= RB1 / (RB1 + RB2 ) = RB1 /RBB , IE = 0
VBB
VE
EMITTER-CHARACTERISTIC
CURVE Peak point
VE
Negative
Cutoff region resistance
region Saturation region
Vp
Active
region
VE (sat)
Vv
IE
Ip Iv Valley point
UJT TRIGGERING OF AN SCR
V
Load line
Negative
resistance
region V( Iv, Vv)
To ensure firing at peak point.
VE = VP
IR1 = IP
+V - IRI R1 - VE = 0
R1 = (V - VE)/ IR1 = (V - VP ) / IR1
R1 < ( V - VP)/ IP
To ensure turning off at valley point
VE = VV
IR1 = IV
R1 = (V – VV) / IV
R1 (V – VV) / IV
Range of R1:
(V – VV) / IV < R1 < ( V - VP)/ IP
EQUIVALENT CIRCUIT
WAVEFORMS
τd = (RB1 + R2)C
Vc τc = R1C
Vp
Vv
t1 Τ
VR2
VB2
t2
FORMULAS
Equation for the charging period
vC = Vv + ( V – Vv)(1 – e- t / R1C)
Discharge equation
vC = Vp e- t / ( RB1 + R2)C
Period t1
t1 = R1C ln [ (V – Vv ) / ( V – Vp)]
Period t2
R2
R3
Voltage Waveforms
Application: Lighting System for Power Failure
SCR: OFF
The battery charges through D 3 and R1 as long as the ac source is available.
Vk is more positive than V A, thus preventing SCR conduction.
Vc = Vs – (VR2 + VD1)
SCR: ON
Power interruption
The capacitor discharges through the closed path D3, R1, and R3.
VA is more positive than Vk.
VG is more positive than Vk
Application: Crowbar
2
Definition
• Relay is a simple electromechanical switch up
of an electromagnet and a set of contacts.
• Relays are found hidden in all sorts of devices.
In fact, some of the first computers ever built
used relays to implement Boolean gates.
3
Relay Construction
• Relays are amazingly simple devices.
• There are four parts in every relay:
1. Electromagnet
2. Armature that can be attracted by the
electromagnet
3. Spring
4. Set of electrical contacts
4
Relays
• In General, Relays Transform a Control Signal
into a Control Action
• Relays Provide:
– Isolation Between Input and Output
– Leverage (Small Signal Can Control Large
Action)
– Automation (Minimize Human Interaction
with a Control Process)
5
Types of Relay
• Control relays
• Power relays or contactors
• Magnetic motor starters
• Reed relays
• Overload relays
– Thermal
– Magnetic
6
Relay
Components
7
Relay
A Relay consists of two parts, the coil and the contact(s).
Contacts:
a. Normally open -| |-
b. Normally closed -|/|-
c. Positive transition sensing -|P|-
contact
d. Negative transition sensing -|N|-
Coil:
a. Coil -( )-
b. negative coil -(/)- coil
8
Relay
Coil:
e. Retentive memory Coil -(M)-
f. Set retentive memory Coil -(SM)-
g. Reset retentive memory Coil -(RM)-
h. Positive Transition-sensing Coil -(P)-
h. Negative Transition-sensing Coil -(N)-
(set coil latches the state, reset coil deenergize the set coil. retentive
coil retain the state after power failure.)
9
Basic Relay Symbols
10
Relay Applications
• Relays can be Designed to Perform Many
Functions
– Detect Out of Limit Conditions on Voltages
and Currents
– Start Motors
– Prevent Motors from Over Heating
– Control Assembly Lines
– Adjust Lighting
11
Relay Applications
• In general, the point of a relay is to use a
small amount of power in the
electromagnet to move an armature that is
able to switch a much larger amount of
power.
• For example, you might want the
electromagnet to energize using 5 volts and
50 milliamps (250 milliwatts), while the
armature can support 120V AC at 2 amps
(240 watts).
12
Relay Applications
• Relays are quite common in home appliances
where there is an electronic control turning on
something like a motor or a light.
• They are also common in cars, where the 12V
supply voltage means that just about
everything needs a large amount of current.
13
Relay Applications
• In places where a large amount of power
needs to be switched, relays are often
cascaded.
• In this case, a small relay switches the power
needed to drive a much larger relay, and that
second relay switches the power to drive the
load.
14
Programmable Logic controllers
(PLCs)
• Were introduced in 1968
• Were primarily intended to replace relay
devices , so it is appropriate to be familiar
with the components used in relay devices
15
PLC’s Are ...
• Similar to a Microcontroller:
– Microprocessor Based
– Onboard Memory for Storing Programs
– Special Programming Language: Ladder Logic
– Input/Output Ports
16
PLC’s Are...
• Dissimilar to Microcontrollers:
– Intended for Industrial Applications
– I/O Designed to interface with Control
Relays
– Emphasis on Maximum Reliability
17
PLC’s
• Widely Applied in Every Industry
• Were Developed to Simplify the Implementation
of Control Automation Systems in Plants and
Assembly Lines
• Designed to Minimize the Number of Control
Relays in a Process and Maximize the Ways Relays
can be Used
• First Applied to Automobile Industry in the Late
1960’s
• Flexible, Reliable and Low Cost
18
PLC Architecture
PC
Program
Loader
Switches
Printer
I/O
Processor
Modules Machines
Cassette
Loader
Power
EPROM Memory Supply
Loader
19
PLC Components :
• Processor : The processor (CPU) scans the status of the input
peripheral , examines the control logic to see what action to
take , and then execute the appropriate output response
• Memory : the control program and the peripheral status are
stored in the memory
ROM( Read Only Memory )
RAM (Random Access Memory),
PROM (Programmable Read Only Memory),
EEPROM (Electric Erasable Programmable ROM),
EPROM (Erasable Programmable Read Only
Memory),
EAPROM (Electronically Alterable Programmable
20
• Input/Output :
PLC Components
modular plug-in periphery
Ac voltage input and output
Dc voltage input and output
Low level analog input
High level analog input and output
Specail purpose modulas
• Power supply : Ac power
• Peripherals : Hand-Held Programmer ( HHP)
CRT programmer
Operetor console
Printer
Simulator
EPROM loader
Graphics processor
21
I/O Modules
• Input Modules: Input Signals can be AC or DC,
Analog or Digital
• Output Modules: Outputs are either AC or DC
Analog Signals (Although it is possible to
‘Construct’ Digital Outputs)
• Modern PLC’s have Expansion Ports to
Increase the Number of Available Inputs and
Outputs
22
23
Examples of I/O Signals
• Inputs:
– Pushbutton (Energizing or Grounding an Input)
– Relay Contact Output
– DC Voltage Level
– Digital Logic Signal (+5V or 0 V, etc)
• Outputs:
– 24 V ac
– 120 V ac
– 120 Vdc
– etcetera
24
PLC Programming
25
Ladder Diagram
A ladder diagram (also called contact symbology) is a
means of graphically representing the logic required
in a relay logic system.
Rail
R1
A
26
PLC Ladder Diagram
INSTRUCTIONS
1) Relay, • Hint : Relay , timer and
2) Timer and counter, counter instructions
3) Program control, are the most
fundamental because
4) Arithmetic, they correspond to
5) Data manipulation, what is on a ladder
diagram and are
6) Data transfer, and
available on all PLCs so
7) Others, such as we limit our
sequencers. disscussion to them
PLC’s Use Ladder Logic
28
PLC Special Features
• Time Delay Relays
• Counter Relays
• Special Functions
• User Defined Functions
• Special Bits
29
Origin of Ladder Diagram
30
Ladder Diagram - Relay Logic
Control Circuit
• This circuit is used to control industrial electronics circuits using
relays and contacts.
• Ladder or line diagram
– The schematic diagram
• Rails
– Two vertical lines, for potential difference
• Rungs
– The horizontal lines where contacts and components
where placed
• Branch
– Part of rung where conditional circuit is made
• Condition Section
– Input field devices
31
What is a Rung?
32
Series Vs Parallel Operations
33
Ladder Logic Execution
34
Ladder Diagram Rules
• The vertical lines represents power lines AC or DC.
• Left rail is designated as L1 and the active line for AC
or + terminal for DC.
• Right rail as designated as L2 and the neutral line for
AC or – terminal for DC.
• Rungs are labeled in numerical order from top to
bottom.
• To read the diagram: left to right, top to bottom.
35
Ladder Diagram Rules
• The components are shown in their normal condition
(de-energized).
• Contacts will always have the same letter and
number designation as the device that controls
them, and it includes timers, switch, coils, relays, and
motor starters.
• A normally open contact closes when the device that
controls it is energized.
• A normally closed contact opens when the device
that controls it is energized.
36
Ladder Diagram Rules
37
Contacts
38
39
Non Retentive Coils
40
Retentive Vs Non-retentive
Operation
41
Example of Ladder Diagram
42
Counters
• Counter Relays must “Count” a pre-determined
number of events before changing contact status
• Can Count Up (UpCounter) or Count Down
(DownCounter)
• e.g. An UpCounter is set to 8 and is programmed
to detect every occurrence of a 5 Volt pulse.
When it has detected 8 such occurrences, the NO
Contacts close and the NC contacts open.
• Great for making Real-Time Clocks, etc
43
TIMERS AND COUNTERS
Timers:
a. Retentive on delay -(RTO)- Input
b. Retentive off delay -(RTF)- True False True
c. Reset -(RST)- RTO counting stop counting
resume
Counter:
RTF stop counting stop
a. Counter up -(CTU)-
b. Counter down -(CTD)-
RTO reach PR value, output ON
c. Counter reset -(CTR)- RTF reach PR value, output OF
PR value in 0.1 second
TIMERS AND COUNTERS
Clock
input
Register Accumulator
reset
Accumulator Register
reset
Contact
contact
contact
output
output
COUNTER TIMER
45
Time Delay Symbol
• Can be Constructed With or Without a
Reset Input
46
• Delay Motor Start While Alarm Sounds for
Safety
Making Use
of
Delays
47
Transducers
• Transducer
– a device that converts a primary form of energy into a corresponding
signal with a different energy form
• Primary Energy Forms: mechanical, thermal, electromagnetic, optical,
chemical, etc.
– take form of a sensor or an actuator
• Sensor (e.g., thermometer)
– a device that detects/measures a signal or stimulus
– acquires information from the “real world”
• Actuator (e.g., heater)
– a device that generates a signal or stimulus
sensor intelligent
real
feedback
world
actuator system
Sensor Systems
Typically interested in electronic sensor
– convert desired parameter into electrically measurable signal
• General Electronic Sensor
– primary transducer: changes “real world” parameter into electrical signal
– secondary transducer: converts electrical signal into analog or digital values
input
signal sensor data microcontroller network
(measurand)
sensor signal processing display
analog/digital
communication
Example Electronic Sensor Systems
• Components vary with application
– digital sensor within an instrument
• microcontroller sensor µC keypad
– signal timing
signal timing
sensor memory display
– data storage handheld instrument
sensor sensor
sensor bus sensor bus
processor PC processor
comm. comm.
comm. card
Primary Transducers
• Conventional Transducers
large, but generally reliable, based on older technology
– thermocouple: temperature difference
– compass (magnetic): direction
• Microelectronic Sensors
millimeter sized, highly sensitive, less robust
– photodiode/phototransistor: photon energy (light)
• infrared detectors, proximity/intrusion alarms
– piezoresisitve pressure sensor: air/fluid pressure
– microaccelerometers: vibration, ∆-velocity (car crash)
– chemical senors: O2, CO2, Cl, Nitrates (explosives)
– DNA arrays: match DNA sequences
• Skvarenina/DeWitt, Electrical Power and
Controls, Pearson-Prentice Hall, 2004
References
52
The end.
53
53
BASIC DC POWER
SUPPLY
1
DC POWER SUPPLY
A transformer steps
down the ac voltage to a
TRANSFORMER desired output.
A diode rectifier
provides pulsating dc
RECTIFIER voltage. It can be in a
full-wave or half-wave.
2
DC POWER SUPPLY
FILTER
• THE TRANSFORMER
• Transformer – is a device that has two or more
coil windings used to step-up or down AC voltage.
• Power companies in the United States supply a
nominal line voltage of 120 Vrms and a frequency
of 60 Hz (in Philippines it is 220 Vrms and 60 Hz
respectively). For power supply application the
line voltage must be step down for safer and
lower levels that are more suitable for use with
diodes, transistors and other semiconductor
devices.
4
DC POWER SUPPLY
• Turns Ratio
V1 N2
V2 or
V2 V1
N1 N2 N1
P1 P2 V1 primary vo ltage
V2 secondary voltage
V1 I1 V2 I 2
N 1 # of turns of primary coil
I1 V2 N2 N 2 # of turns of secondary coil
I2 V1 N1 I1 primary current
I 2 secondary current
6
DC POWER SUPPLY
7
DC POWER SUPPLY
9
BASIC DC POWER SUPPLY
10
BASIC DC POWER SUPPLY
• Full-Wave Rectifiers
1. Center-Tapped rectifier
11
BASIC DC POWER SUPPLY
2. Bridge-type rectifier
13
BASIC DC POWER SUPPLY
using practical diodes full wave(prac tical diode) : Vp(out) Vp(in) - 1.4volts
Peak Inverse Voltage (PIV) PIV V p ( out ) full - wave, bridge - type
14
DC POWER SUPPLY
FILTER
• Power supply filter ideally eliminates the fluctuations
in the output voltage of a half-wave or full-wave
rectifier and produces a constant-level dc voltage.
Filtering is necessary because electronic circuits
require a constant source of dc voltage and current to
provide power and biasing for proper operation.
Filters are implemented with capacitors.
• Rating a filter
• To rate a filter circuit is to test the effectiveness of a
circuit as a filter. In designing a power supply we
want to have an output that is similar to battery output
which is pure dc but the output of a filter still have a
ac component, meaning the smaller the ac
component the better the filter circuit’s operation.
15
DC POWER SUPPLY
17
BASIC DC POWER SUPPLY
• Choke-input filter
18
DC POWER SUPPLY
• Capacitor-Input Filter
Capacitor-input filter is the most widely used in
power supplies. It produces a dc output voltage
equal to peak value of the rectified voltage.
19
BASIC DC POWER SUPPLY
20
DC POWER SUPPLY
Ripple Formula I dc
Vr pp
Estimation of the fC
peak-to-peak ripple out where :
of any capacitor filter Vr pp peak - to - peak ripple voltage
can be derived from: I dc dc load current
f ripple frequency
C capacitanc e
Ripple Formula, in rms
I dc I dc Vdc
Vr rms 2.4 2.4
4 3 fC C R LC
where : I dc dc load current in milliamper es
C capcitance in microfarad s
R L Load resistance in kilohms
21
DC POWER SUPPLY
DC voltage, Vdc
I dc I dc
Vdc Vp(out) - Vp(ou) - 4.17
4fC C
Vrrms I dc 2.4
r 100% 2.4 100% 100%
Vdc CVdc R LC
where : I dc dc load current in milliamper es
C capcitance in microfarad s
R L Load resistance in kilohms
22
DC POWER SUPPLY
RC Filter
To further reduce the amount of ripple across a filter by using an
additional RC filter section. For design, R should be much
greater than at the ripple frequency. The ripple is reduced
before it reaches the load resistor. Typically, R is at least 10
times greater than .The disadvantage is the loss of dc voltage
XC
across each R.
23
DC POWER SUPPLY
REGULATION
25
TYPES OF VOLTAGE
REGULATORS
• linear regulators
–series regulators and shunt
regulators
• switching regulators.
–step-up, step-down and inverting.
26
DC POWER SUPPLY
• Line Regulation
When the input line voltage has a nominal value of
220Vrms, the actual voltage coming out of a power
outlet may vary from 210 to 230 Vrms. Since the
secondary voltage of transformer is directly
proportional to the line voltage, the load voltage will
change when line voltage changes.
The smaller the line regulation, the better power supply
VHL V LL
Line Regulation 100%
VLL
where : VHL load voltage with a high line
VLL load voltage with a low line 27
DC POWER SUPPLY
• Load Regulation
When the amount of current through the load
changes due to varying load resistance, the
voltage regulator must maintain a nearly constant
output voltage across the load. Load Regulation is
the percentage change in the output voltage for a
given change in load current.
28
Load Regulation (cont.) DC POWER SUPPLY
VNL V FL
Load Regulation 100%
VFL
where : VNL output vol tage without a load
VFL output vol tage with load
RL
VOUT VFL VNL
R TH R L
R TH R L
so that : VNL V FL
RL
RTH R L
VFL VFL
RL R RL
therefore : Load Regulation 100% TH 1 100%
VFL RL
R TH
Load Regulation 100%
RL
V NL VFL
RTH 29
I FL
DC POWER SUPPLY
• BASIC SERIES REGULATOR
The basic connection of a series regulator circuit is shown in
the block diagram of FIGURE BSR1. The series elements
control the amount of input parameters that gets to the
output. The output sample circuit senses changes in the
output voltage. The error detector compares the sample
voltage with a reference voltage and causes the control
element to compensate in order to maintain a constant
output voltage.
30
DC POWER SUPPLY
BASIC SERIES REGULATOR (cont.)
1. If the output voltage increases, the comparator circuit
provides a control signal to cause the series control
element to decreases the amount of the output voltage
– thereby maintaining the output voltage.
2. If the output voltage decreases, the comparator
circuit provides a control signal to cause the series
control element to increase the amount of the output
voltage.
31
DC POWER SUPPLY
BASIC SERIES REGULATOR
(cont.)
VO V Z V BE
VO
IL
RL
IC
IB
IZ IR IB
33
Improved Series Regulator DC POWER SUPPLY
34
DC POWER SUPPLY
Improved Series Regulator
(cont.)
R2
V BE 2 V Z V2 VO
R1 R2
R1 R2
VO (V BE 2 VZ )
R2
36
DC POWER SUPPLY
Op-amp series regulator
FIGURE OSR 37
DC POWER SUPPLY
Op-amp series regulator (cont.)
38
DC POWER SUPPLY
Op-amp series regulator (cont.)
R1
VOUT 1 VREF
R2 39
DC POWER SUPPLY
40
DC POWER SUPPLY
Overload Protection or Short
Circuit (cont.)
42
Notes on Block Diagram
FIGURE SR shows the block diagram of a basic
shunt regulator, a shunt regulator provides regulation by
shunting current away from the load to regulate the output
voltage. The input R1 is in series from unregulated
voltage in which the total current flowing is divided to the
control element and the load. Control element will pull
away some of the current to maintain the regulated
voltage across the load. The sampling circuit will detect
changes in the input voltage and provides feedback signal
to the comparator, which provides control signal to
change the shunt current, providing more or less load
current and keep the output voltage constant.
43
BASIC TRANSISTOR SHUNT REGULATOR
A simple shunt regulator circuit is shown in FIGURE SR1.
Resistor R1 drops the unregulated voltage by an amount that
depends on the current supplied to the load. Transistor Q1 is
the control element. The output voltage is set by the zener
voltage and base-emitter voltage of Q1.
44
BASIC TRANSISTOR SHUNT REGULATOR
45
IMPROVED SHUNT REGULATOR
Improved shunt voltage regulator is with added transistor Q2 and
another resistor R, for providing higher base current to transistor Q1
and sample voltage from output respectively. The circuit in FIGURE
SR2 can handle larger load current and the output voltage is set by
the zener voltage and the two base-emitter voltage of transistors Q1
and Q2.
VO VZ VBE1 VBE 2
46
OP-AMP SHUNT VOLTAGE REGULATOR
47
OP-AMP SHUNT VOLTAGE REGULATOR
49
Voltage Regulation
and
Instrumentation
Voltage Regulation
Power Supply Regulation
An ideal power supply provides a constant dc voltage despite
changes to the input voltage or load conditions.
The output voltage of a real power supply changes under load as shown
in the second plot. The output is also sensitive to input voltage changes.
Voltage Voltage
VNL VNL
VFL
ROUT 0.025 W
(a) Load regulation 100% 100% = 0.25%
RFL 10.0 W
(b) By Ohm’s law, VOUT = 5.0 V.
VOUT 5.0 V
VNL = 5.013 V
RL 10.0 W
OUT
R RL
0.025 W + 10.0 W
Series Regulators
Series Regulator block diagram:
Control
VIN VOUT
element
R1 Q1
+
VREF
(b) P = VI R3
= 1.16 W
Series Regulators
0.7 V R1 Q2
I L(max) +
R4 R2
Current limiter
For example, a 1.4 W –
Control
Reference Error element
voltage detector (shunt) Basic shunt regulator circuit:
Sample VOUT
circuit
VIN
R1
R2
Error detector
Control
VREF – element
Q1
The control element maintains + R3 RL
the transistor.
Shunt Regulators
R1
R2
Although it is less efficient Error detector
Control
VREF –
than the series regulator, the element
Q1
shunt regulator has inherent + R3 RL
short-circuit protection. The D1 Sample
circuit
maximum current when the R4
output is shorted is VIN/R1.
Switching Regulators
on/off tonton ton tofftoff toff tonton ton tofftoff toff tonton ton tofftoff toff tonton ton
control
VC
VC
VC
VOUT
Switching Regulators
1
2
Introduction
Describing Sensor Performance
Temperature Sensors
Light Sensors
Force Sensors
Displacement Sensors
Motion Sensors
Sound Sensors
Sensor Interfacing
Storey: Electrical & Electronic Systems © Pearson Education Limited 2004 OHT 3.‹Nr.›
Introduction 3.1
Range
– maximum and minimum values that can be measured
Resolution or discrimination
– smallest discernible change in the measured value
Error
– difference between the measured and actual values
random errors
systematic errors
Accuracy, inaccuracy, uncertainty
– accuracy is a measure of the maximum expected error
Storey: Electrical & Electronic Systems © Pearson Education Limited 2004 OHT 3.‹Nr.›
Precision
– a measure of the lack of random errors (scatter)
Storey: Electrical & Electronic Systems © Pearson Education Limited 2004 OHT 3.‹Nr.›
Linearity
– maximum deviation from a ‘straight-line’ response
– normally expressed as a percentage of the full-scale
value
Sensitivity
– a measure of the change produced at the output for a
given change in the quantity being measured
Storey: Electrical & Electronic Systems © Pearson Education Limited 2004 OHT 3.‹Nr.›
Temperature sensors 3.3
Resistive thermometers
– typical devices use platinum wire (such a device is
called a platinum resistance thermometers or PRT)
– linear but has poor sensitivity
Storey: Electrical & Electronic Systems © Pearson Education Limited 2004 OHT 3.‹Nr.›
Thermistors
– use materials with a high thermal coefficient of
resistance
– sensitive but highly non-linear
Storey: Electrical & Electronic Systems © Pearson Education Limited 2004 OHT 3.‹Nr.›
pn junctions
– a semiconductor device with the
properties of a diode
– inexpensive, linear and easy to use
– limited temperature range (perhaps
-50C to 150 C) due to nature of
semiconductor material
pn-junction sensor
Storey: Electrical & Electronic Systems © Pearson Education Limited 2004 OHT 3.‹Nr.›
Light Sensors 3.4
Photovoltaic
– light falling on a pn-junction
can be used to generate
electricity from light energy
(as in a solar cell)
– small devices used as sensors
are called photodiodes
– fast acting, but the voltage
produced is not linearly related
to light intensity A typical photodiode
Storey: Electrical & Electronic Systems © Pearson Education Limited 2004 OHT 3.‹Nr.›
Photoconductive
– such devices do not produce
electricity, but simply change
their resistance
– photodiode (as described
earlier) can be used in this way
to produce a linear device
– phototransistors act like
photodiodes but with greater
sensitivity
– light-dependent resistors
(LDRs) are slow, but respond
like the human eye A light-dependent resistor (LDR)
Storey: Electrical & Electronic Systems © Pearson Education Limited 2004 OHT 3.‹Nr.›
Force Sensors 3.5
Strain gauge
– stretching in one direction increases the resistance of
the device, while stretching in the other direction has
little effect
– can be bonded to a surface to measure strain
– used within load cells and pressure sensors
Direction of sensitivity
A strain gauge
Storey: Electrical & Electronic Systems © Pearson Education Limited 2004 OHT 3.‹Nr.›
Displacement Sensors 3.6
Potentiometers
– resistive potentiometers are one of the most widely
used forms of position sensor
– can be angular or linear
– consists of a length of resistive material with a sliding
contact onto the resistive track
– when used as a position transducer a potential is
placed across the two end terminals, the voltage on
the sliding contact is then proportional to its position
– an inexpensive and easy to use sensor
Storey: Electrical & Electronic Systems © Pearson Education Limited 2004 OHT 3.‹Nr.›
Inductive proximity sensors
– coil inductance is greatly
affected by the presence
of ferromagnetic materials
– here the proximity of a
ferromagnetic plate is
determined by measuring
the inductance of a coil
Inductive proximity sensors
Storey: Electrical & Electronic Systems © Pearson Education Limited 2004 OHT 3.‹Nr.›
Switches
– simplest form of digital displacement sensor
many forms: lever or push-rod operated microswitches; float
switches; pressure switches; etc.
Storey: Electrical & Electronic Systems © Pearson Education Limited 2004 OHT 3.‹Nr.›
Incremental position encoder
– uses a single line that alternates black/white
two slightly offset sensors produce outputs as shown below
detects motion in either direction, pulses are counted to
determine absolute position (which must be initially reset)
Storey: Electrical & Electronic Systems © Pearson Education Limited 2004 OHT 3.‹Nr.›
Other counting techniques
– several methods use counting to determine position
two examples are given below
Storey: Electrical & Electronic Systems © Pearson Education Limited 2004 OHT 3.‹Nr.›
Sound Sensors 3.8
Microphones
– a number of forms are available
e.g. carbon (resistive), capacitive, piezoelectric and
moving-coil microphones
moving-coil devices use a magnet and a coil attached to a
diaphragm –
Storey: Electrical & Electronic Systems © Pearson Education Limited 2004 OHT 3.‹Nr.›
Sensor Interfacing 3.9
Resistive devices
– can be very simple
e.g. in a potentiometer, with a fixed voltage across the outer
terminals, the voltage on the third is directly related to position
where the resistance of the device
changes with the quantity being
measured, this change can be
converted into a voltage signal
using a potential divider – as shown
the output of this arrangement is not
linearly related to the change in
resistance
Storey: Electrical & Electronic Systems © Pearson Education Limited 2004 OHT 3.‹Nr.›
Switches
– switch interfacing is also simple
can use a single resistor as below to produce a voltage output
all mechanical switches suffer from switch bounce
Storey: Electrical & Electronic Systems © Pearson Education Limited 2004 OHT 3.‹Nr.›
Capacitive and inductive sensors
– sensors that change their capacitance or inductance in
response to external influences normally require the
use of alternating current (AC) circuitry
– such circuits need not be complicated
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Key Points
Storey: Electrical & Electronic Systems © Pearson Education Limited 2004 OHT 3.‹Nr.›
ELECTRONIC
INTRUMENTATION
DC AND AC METER
1
OBJECTIVES
2
Introduction
Meter: Any device built to accurately detect & display an
electrical quantity in a form readable by a human
being.
(digital)
The d’ Arsonval Meter
Deprez-d'Arsonval Galvanometer 5
Ayrton Shunt or Universal Shunt
William Edward Ayrton studied
under Lord Kelvin at Glasgow.
7
CHAPTER OUTLINE
8
D’ARSORVAL METER
MOVEMENT
9
2.1.1:Operation of D’Arsonval
Meter
When current flows through the coil, the
core will rotate.
Amount of rotation is proportional to the
amount of current flows through the coil.
The meter requires low current (~50uA) for
a full scale deflection, thus consumes very
low power (25-200 Uw).
Its accuracy is about 2% -5% of full scale
deflection
10
Pointer
Permanent magnet
Coil
Core
Air Gap
12
Referring to Fig. 2.2:
Rm = internal resistance of the
movement
Rsh = shunt resistance
Ish =shunt current
Im = full scale deflection current
of the movement
I = full scale current of the
ammeter + shunt (i.e. total
current)
13
I sh Rsh I m Rm
+ I sh I I m
+
Rsh
_
Rm
I m Rm
Rsh
D’Arsonval
Movement
_
I Im
14
Problem #1
A 1mA meter movement with an
internal resistance of 100Ω is to be
converted into a 0-100 mA. Calculate
the value of shunt resistance
required. (ans: 1.01Ω)
15
2.2.1: MULTIRANGE AMMETER
The range of the dc ammeter is extended
by a number of shunts, selected by a
range switch.
The resistors is placed in parallel to give
different current ranges.
Switch S (multiposition switch) protects
the meter movement from being damage
during range changing.
Increase cost of the meter.
16
+
+
R1 R2 R3 R4 Rm
_
D’Arsonval
Movement
17
2.2.2: ARYTON SHUNT OR UNIVERSAL
SHUNT
Aryton shunt eliminates the possibility of having
the meter in the circuit without a shunt.
Reduce cost
Position of the switch:
a)‘1’: Ra parallel with series combination of Rb, Rc
and the meter movement. Current through the
shunt is more than the current through the meter
movement, thereby protecting the meter movement
and reducing its sensitivity.
b)‘2’: Ra and Rb in parallel with the series
combination of Rc and the meter movement. The
current through the meter is more than the current
through the shunt resistance.
c)‘3’: Ra, Rb and Rc in parallel with the meter.
18 Maximum current flows through the meter
movement and very little through the shunt.
This will increase the sensitivity.
Rc
+
3
Rm
+ 2 Rb _
1 D’Arsonval
Meter
Ra
19
PROBLEM #2
Design an Aryton shunt to provide an ammeter with a
current range of 0-1 mA, 10 mA, 50 mA and 100 mA. A D’
Arsonval movement with an internal resistance of 100Ω
and full scale current of 50 uA is used.
1m
A
+
R4
10mA
R3
+
50mA _
R2 D’Arsonval
Movement
100mA
R1
_
20
REQUIREMENT OF A SHUNT
1) Minimum Thermo Dielectric Voltage Drop
Soldering of joint should not cause a voltage drop.
2) Solderability
- never connect an ammeter across a source of
e.m.f
- observe the correct polarity
- when using the multirange meter, first use the
highest current range.
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2.3: BASIC METER AS A DC
VOLTMETER
To use the basic meter as a dc voltmeter, must
know the amount of current (Ifsd) required to deflect
the basic meter to full scale.
The sensitivity is based on the fact that the full
scale current should results whenever a certain
amount of resistance is present in the meter circuit
for each voltage applied.
1
S
I fsd
22
PROBLEM #3
Solution:
1 1
S 5k / V
I fsd 200uA
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2.4: A DC VOLTMETER
A basic D’Arsonval movement can be converted
into a DC voltmeter by adding a series resistor
(multiplier) as shown in Figure 2.3.
Rs
+
Multiplier Im
V Rm
V I m ( Rs Rm )
V I m Rm V
Rs Rm
Im Im
V
Therefore, Rs Rm
Im
Rs
+
Multiplier Im
V Rm
_
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Figure 2.5: Basic DC Voltmeter
PROBLEM #4
A basic D’ Arsonval movement with a full-scale
deflection of 50 uA and internal resistance of
500Ω is used as a DC voltmeter. Determine the
value of the multiplier resistance needed to
measure a voltage range of 0-10V.
Solution:
V 10V
Rs Rm 500 199.5k
Im 50uA
26
Sensitivity and voltmeter range can be used to
calculate the multiplier resistance, Rs of a DC
voltmeter.
Rs=(S x Range) - Rm
From example #4:
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2.5: MULTI-RANGE VOLTMETER
A DC voltmeter can be converted into a
multirange voltmeter by connecting a number of
resistors (multipliers) in series with the meter
movement.
A practical multi-range DC voltmeter is shown in
Figure 2.6.
R1 R2 R3 R4
Im
V2
V1 V3
Rm
+
V4
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PROBLEM #5
Convert a basic D’ Arsonval movement with an internal
resistance of 1kΩ and a full scale deflection current of
50 µA into a multirange dc voltmeter with voltage
ranges of 0-3V, 0-10V, and 0-30V.
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THE OHMMETER (SERIES OHMMETER)
The ohmmeter consists of battery, resistor and PMMC.
E
I fs
R Z Rm
Fig. 2-7 Basic ohmmeter circuit
31
function of Rz and Rm are to limit the current through the meter
Rz = variable resistor
Fig. 2-8 Basic ohmmeter circuit with unknown resistor,Rx
connected between probes.
1) DC bridge:
a) Wheatstone Bridge
b) Kelvin Bridge
2) AC bridge:
a) Similar Angle Bridge
b) Opposite Angle Bridge/Hay Bridge
c) Maxwell Bridge
d) Schering Bridge
WHEATSTONE BRIDGE
BALANCE CONDITION
BRIDGE BALANCED EQUATION
SENSITIVITY OF THE W HEATSTONE BRIDGE
When the bridge is in an unbalanced condition, current flows
through the galvanometer, causing a deflection of its pointer. The
amount of deflection is a function of the sensitivity of the
galvanometer.
UNDER SMALL UNBALANCE
UNDER SMALL UNBALANCE
UNDER SMALL UNBALANCE
THEVENIN’S VOLTAGE
KELVIN BRIDGE
One of the major drawback of the Wheatstone bridge is that, it can measure
the resistance from few ohm to several mega ohm but to measure
low resistance it gives significant error.
3
Sub 7 in 8
From Equ. 1
9
10
4
6 11
7
12
From 5
8
13
INTRODUCTION AC BRIDGE
In admittance form
Maxwell Bridge
1
4
C) OPPOSITE ANGLE BRIDGE
The Opposite Angle Bridge or Hay Bridge (see
Figure below) is used to measure the resistance
and inductance of coils in which the resistance is
small fraction of the reactance XL, that is a coil
having a high Q, meaning a Q greater than 10.
R1 R2 R3C1 2
Rx
1 R1 C1
2 2 2
R2 R3C1
Lx
1 R1 C1
2 2 2
Schering bridge
Balance equation
END……
Introduction
to
Industrial Robot
Objectives
• Define ROBOT.
• Discuss the history of ROBOTs.
• Describe the development and timeline of ROBOT.
• Be acquainted with the Laws of Robotics
• Classify the robots and enumerate the services that the Robots are
meant of.
Definition
What is a ROBOT?
• It came from the Czech word “rabota” which means “obligatory work” and
”robotnik” which means “worker”.
• A robot can be defined as a programmable, self controlled device consisting
of electronic, electrical, or mechanical units.
More generally, it is a machine that functions in place of a living agent.
• The use of the word Robot was introduced into his play R.U.R. (Rossum's
Universal Robots) which opened in Prague in January 1921.
• Asimov also proposed his three "Laws of Robotics", and he later added a
'zeroth law'.
Laws of Robotics
Law One:
• A robot may not injure a human being, or, through inaction, allow a
human being to come to harm, unless this would not violate a higher order
law.
Law Two:
• A robot must obey orders given it by human beings, except where such
orders would conflict with a higher order law.
Law Three:
• A robot must protect its own existence as long as such protection does not
conflict with a higher order law
Law Zero:
• A robot may not injure humanity, or, through inaction, allow humanity to
come to harm.
History
Who made the first Industrial ROBOT?
• After the technology explosion during World War II, in 1956, a historic
meeting occurs between George C. Devol, a successful inventor and
entrepreneur, and engineer Jovel F. Engelberger, over cocktails the two
discuss the writings of Isaac Asimov.
• The first Unimate was installed at a General Motors plant to work with
heated die-casting machines.
• In fact most Unimates were sold to extract die castings from die casting
machines and to perform spot welding on auto bodies, both tasks being
particularly hateful jobs for people.
Robot Timeline
1921 - The term "robot" was first used in a play called "R.U.R." or
"Rossum's Universal Robots" by the Czech writer Karel Capek. Plot was
simple: man makes robot then robot kills man!
• 1941 - Science fiction writer Isaac Asimov first used the word "robotics"
to describe the technology of robots and predicted the rise of a powerful
robot industry.
• 1961 - The first industrial robot was online in a General Motors automobile
factory in New Jersey. It was called UNIMATE.
• 1965 - DENDRAL was the first expert system or program designed to execute
theaccumulated knowledge of subject experts.
Robot Timeline
• 1968 - The octopus-like Tentacle Arm developed by Marvin Minsky.
• 1969 - The Stanford Arm was the first electrically powered, computer-
controlled robot arm.
• 1974 - A robotic arm (the Silver Arm) that performed small-parts assembly
using feedback from touch and pressure sensors was designed.
• 1997 - The Pathfinder Mission lands on Mars. Its robotic rover Sojourner,
rolls down a ramp and onto Martian soil in early July. It continues to
broadcast data from the Martian surface until September.
• 2006 - QRIO ("Quest for cuRIOsity", originally named Sony Dream Robot or
SDR) was to be a bipedal humanoid entertainment robot developed and
marketed (but never sold) by Sony to follow up on the success of its AIBO
toy
• 2007 – KUKA Titan, “The World’s Strongest Robot”, at this time biggest and
strongest industrial robot with six axes. It was considered as entry in the
Guinness Book of World Records
Robot Timeline
• 2009 - HRP-4C, nicknamed Miim, is a feminine-looking humanoid robot
created by the National Institute of Advanced Industrial Science and
Technology (AIST), a Japanese research facility.
• Miim characteristics:
- has a realistic head and face, and the figure of an average
young Japanese female (based on the 1997–1998 Japanese body dimension
database).
- can move like a human
- can also respond to speech using speech recognition
software
- capable of recognizing ambient sounds
- can also sing
Robot Timeline
• 2013 - Kirobo is Japan's first robot astronaut, developed by Tomotaka
Takahashi, to accompany Koichi Wakata, the first Japanese commander of
the International Space Station.
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