Daily Morning Meeting Aug 2019

Agenda: 1.
Safety Issue
2. KPI Sharing
3. Operation Issue
4. Reveiw yesterday job
5. Action today
Daily ope
No Data Entered Shop / Area Discussion Point

1 2-Jan-18 Safety Make clear for APAR status
2 2-Jan-18 Coal Mill CO for Raw coal silo is 72 PPM
Lime stone & lime

3 2-Jan-18 handling Individual test
Safety shower is less sturdy

4 2-Jan-18 Laboratory condition
5 3-Jan-18 Kiln 1 Individual test
BE 407 is broken ( USS error
6 3-Jan-18 Lime Handling indocation)
Kiln 1 & Loesche 2 Fan in loesche bulding & filter fan

7 3-Jan-18 at kiln 1 need to rotating 180˚
8 3-Jan-18 Coal storage Lime have to empty out
9 3-Jan-18 Shift room Pipe leaking in shift room
11 4-Jan-18 Workshop House keeping
No safety condition nitrogen &

12 4-Jan-18 Workshop accytllen tube storage
there is a difference of CO2 weight

13 4-Jan-18 PLC Loesche indication between display in CCR
and in the display CO2 tank area
around a coal warehouse storage

14 4-Jan-18 Coal storage pond, grass growing high altitude
Result of sales from lime in 3

15 4-Jan-18 WB January 2018
Flow meter at fuel station not
16 4-Jan-18 Fuel station functioning properly

blade for Cutting grass machine is
18 5-Jan-18 Utility not completable
Standing suppot for palvurizer

19 5-Jan-18 Laboratory machine is damage due to insects
Maintenance dep. Need 1 trolly for

20 5-Jan-18 Utility oxygen tube
22 6-Jan-18 WB Result of sales from lime in 6

January 2018
23 8-Jan-18 General road plant is dirty conditon
25 8-Jan-18 General Need plan tree for plant area

Water pipe line is leaking in shift
26 9-Jan-18 Blower room room

28 9-Jan-18 Loesche Individual test
29 9-Jan-18 Lime reject area Lime reject need to clean
Individual test finding blower

temperature high 67˚ C, due to no
30 10-Jan-18 Coal Mill water flow to the system check
valve blocked by foreng material
near mis road plant accident in

31 10-Jan-18 Safety front of fuel station
32 10-Jan-18 Kiln 1 individual test
Result of empty out from coal

33 10-Jan-18 WB storage lime in 9 January 2018

no facility LOTO for isolation local

36 11-Jan-18 Safety panel
37 11-Jan-18 Training room Oil training
39 12-Jan-18 Kiln 1 Direct chimney system never test
40 12-Jan-18 Trafo area No cover in front of trafo room

41 15-Jan-18 Coal storage Drainage around coal storage block

Fabrication reject box pending due

43 15-Jan-18 Workshop to no acetylene
44 15-Jan-18 Safety No list for plant machine guard
45 16-Jan-18 Safety No protection for water trap area
No shower facility at kiln &

46 16-Jan-18 Safety Raymond area
47 16-Jan-18 General area require need to concrete
Limestone
48 16-Jan-18 handling & lime individual test
handling


Pin for BE 406 is lost & have no

52 17-Jan-18 Lime Handling sparepart
operation sustainability critical
53 17-Jan-18 Prosess parameter equipment
Fuel gun flow is not smooth &

55 18-Jan-18 Fuel station diseel pump motor is unstabil


No maintenance access for lime

58 19-Jan-18 Lime Handling handling (diverter gate 401 & 402)
59 22-Jan-18 All Plant No marking for all Junction boxes
61 22-Jan-18 Genset Genset need to warming up
Pipe leaking in prayer room

62 22-Jan-18 Prayer room (Mushola)


Farmers around the factory enter

65 23-Jan-18 General the factory area without PPE
66 23-Jan-18 Loesche Individual activity

3 phase outlet for the pulverizer

68 23-Jan-18 Laboratory engine is less precise placement

70 24-Jan-18 WB WB need preventive maintenance

Result of empty out from beside

72 24-Jan-18 WB warehouse lime in 23 January 2018


76 25-Jan-18 Genset Genset need to fill fuel diesel







84 29-Jan-18 Loesche Sensor valve for sampling is broken
85 29-Jan-18 All Electrical room Electrical room need to clean
Limestone
86 30-Jan-18 handling & Lime Individual test
Handling
87 30-Jan-18 Raymond Individual test

88 31-Jan-18 Raymond Rotary feeder trip after 1 hour run
Plant road need to clean after

89 31-Jan-18 General unloading lime activity
water drainage is block around coal
90 31-Jan-18 Coal storage storage

Daily operation Meeting
Action PIC WO Priority Target Date

Follow up to Saripudin Ihsan Saripudin 1
Inspection for raw coal condition Budi Andi 1
Individual test of limestone handling &

lime handling All personil Andi 2
Create support for supplay pipe Agus Mustofa Kurniawan 2
Rotary bucket & cooling system All personil Andi 2

Follow up to Hasanuddin (wrong Ariawan Hasanuddin 2
conection after repairing by Lintec)
Rotate 180˚ for fan in loesche & kiln 1 Idad Kurniawan 2
Monitoring empty out lime from coal Riki & Taufik Andi 2
storage
Check & follow up by project Andi Project 2
Individual test of waste gas filter control All personil Andi 2

unit & coal dust silo filter control unit
Cleaning / House keeping benind Bayan Kurniawan 2

workshop area
Fabrication holder for noitrogen & Agus Mustofa Kurniawan 1
accytllen tube
Simulation 4-20 mA in PLC loesche Ariawan Hasanuddin 2
Mow the lawn & plant posion around Riki & Taufik Andi 2
coal storage
totally 17 trucks as 181.34 Ton Saeful Husni 2

Follow up to Maintenance manager Husni Hasanuddin 2
Modify blade for cutting grass machine Bayan Kurniawan 2
Change standing suppot for palvurizer Agus Mustofa Kurniawan 2

machine
Fabrication trolly for oxygen tube Idad Kurniawan 2
Watering road plant by fire truck Riki & Taufik Andi 2
Individual test of cooling system & All personil Andi 2

hydraulic unit
Survey vendor for plan tree Wina Reza 2
Lock manual valve with pad lock & CCR Crew Andi 2
keeping key in CCR
Individual test of loesche mill with out All personil Andi 2

hot gas
Cleaning / House keeping at lime reject Riki & Taufik Andi 2
area
Cleaning cooling water pool, check

pipeline system, check safety valve,
instal strainer, flusing pipeline system, Ihsan Andi 2
create WO for roofing & instal pressure
switch
Follow up circulation plant with sign Safety Dep. Reza P 1

board
Individual test of blower All personil Andi 2
Totally 17 trucks as 152.72 Ton Saeful Husni 2
Individual test of wate gas filter control All personil Andi 2

unit
Fabrication switch lock Budi Kurniawan 1
training oil from Eni oil Supplier Hasanuddin 3
Individual test of skip bucket & filling All personil Andi 2

kiln 1 with limestone 30-60 mm
Check & test direct chimney system Firman Andi 2
Instal cover with zink in front of trafo Idad Kurniawan 2

room
Cleaning over flow lime to coal storage & Taufik & Andi 2
empty out lime from coal storage Rustam
Follow up Kurniawan Bayan Kurniawan 2
list down plant machine guard Agus Mustofa Safety Dep. 2
For temporary create sign & baricade, Ihsan Safety Dep. 1

create WO for guarding
Reposition shower from coal storage to Andi Reza P
kiln area
fuel station, nitrogen acces, dust Andi Reza P 2
collector & lime reject area
Test individual & sequence All personil Andi 2
Individual test of rotary hopper All personil Andi 2
Crate PR Budi Kurniawan 2

List dwon critical equiment & sparepart
availability (Termocouple, pressure Ihsan Andi 2
swith, limit switch etc…)
Individual test of wate gas filter control All personil Andi 2

unit
Check motor, strainer, & fuel gun Eeng & Firman Hasanuddin 2
Totally 5 trucks as 73.26Ton Saeful Husni 2
Instal permanent platform Budi Kurniawan 2
Marking cables all junction boxes, for all Rismawan Hasanuddin 2

area
Individual test of Hydraulic unit & All personil Andi 2
cooling system
Start genset 10-15 minutes Rismawan Hasanuddin 2
Follow up Project BMA Andi Project 1
An appeal to the security forces to

remind everyone entering the factory Security Safety Dep. 1
area is required to use PPE
Individual activity of loesche mill, test All personil Andi 2
run without HGG
Relocate 3 phase outlet Ridwan Hasanuddin 2
Individual test of Combustion air & All personil Andi 2

rotary hopper
Ariawan &
Preventive maintenance for WB Hasanuddin 2
Agustian D

unit & coal dust silo filter control unit
Fill the genset in 20 Litre Rismawan Hasanuddin 2

Individual test of skip bucket All personil Andi 2
Totally 4 trucks as Ton Saeful Husni 2
Repairing sensor sampling valve Firman Hasanuddin 2
Cleaning all electrical room & house Electrical crew Hasanuddin 2

keeping
Individual test lime handling limestone All personil Andi 2

handling without SN 102
Individual test of rotary feeder All personil Andi 2

Test by pass PLC local test All personil Andi 2
Cleaning & watering plant road by fire Taufik Andi 1

truck
Cleaning drainage around coal storage Riki & Taufik Andi 2
Individual test of rotary bucket All personil Andi 2

Status Date Closed Comment
Done
Cont. monitoring for CO content

Done ( Need to calibration for CO analyzer
for Raw coal silo & bag filter )
BE 407 USS indication broken

Done (waiting confirmation from
Hasanuddin)
Waiting sparepart (Dynabolt : Need
In Progress 12 dynabolt for 10 mm)
Done
Done
Done
Continue
In Progress
Done
Continue
Estimation material for storage

In Progress nitrogen & accytllen (Done)
In Progress
Done
Continue
Change flow meter in out 2 inch,
In Progress Concrate at unloading fuel tank
area
Continue
Done
Estimation material for standng

Done suppot palvurizer machine
In Progress Estimation matrial for trolly
Continue
Continue
Cleaning road plant every week in

Continue Friday
Done
Continue
Done Cleaning shift room & Blower room
Total lime out from 3-8 January

Continue 2018 at coal Storage is 586.43 Ton
Done
Done
Review SOP for start coal mill &

Done ensure cooling system running
before start sequence
Socialitation plant circulatuon to all

In Progress driver by Saeful WB
Done

Done
In Progress Sample done
Done
Done
Done
In Progress Crate PR for roofing bolts & paint

roll size 10 cm

In Progress

Done Acetylene is have been ready
Done Review list of machine guard
Done
In Progress
In Progress Badget material estimation
Diverter gate 402 communication

Done error & Pin for BE 406 is lost

Done

In Progress PR done
Done Review critical list equipment
Done
Capasitor motor for disel pump

Done have to change

Total lime out from 3-18 January at

Continue coal Storage 2018 is 1517.44 Ton
include in the List plant

In Progress manintenance access & create WO
In Progress Create PR for facility marking cables
Done
Done Warming up genset every 2 week
Done Out of Order


Continue 2018 at coal Storage is 1680. 58Ton
Continue
Done

Continue 2018 at coal Storage is 1699. 53Ton
Done Crate WO by Wina
Done
In Progress

Total lime out from 23 January 2018

Continue beside warehouse is 64.60 Ton
Done


In Progress Key of genset is not clear

Done





Continue Coal storage is 1804.51 Ton

In Progress WO & PR done
In Progress
Done
Motor of rotary feeder stop every 1

In Progress hours
Monitoring temperature motor &
In Progress abnormal sound
Done
In Progress
Done
Continue Coal storage is 1841.87 Ton

No Data Entered Shop / Area Discussion Point Action
around a coal warehouse Mow the lawn & plant posion

1 4-Jan-18 Coal storage storage pond, grass growing around coal storage
high altitude
Standing suppot for palvurizer Change standing suppot for

2 5-Jan-18 Laboratory machine is damage due to palvurizer machine
insects
Lime reject Cleaning / House keeping at

3 9-Jan-18 Lime reject need to clean
area lime reject area
Sensor valve for sampling is Repairing sensor sampling

4 29-Jan-18 Loesche broken valve
Coal storage water drainage is block around Cleaning drainage around coal
5 31-Jan-18 coal storage storage
Photo
PIC Target Date
Before After
Riki & Taufik
Agus Mustofa Kurniawan
Riki & Taufik
Firman
Riki & Taufik

Actual date Remark
Agenda: 1. Safety Issue
2. KPI Sharing
3. Operation Issue
5. Action today
Daily ope
1 1-Feb-18 Kiln 1 Individual test
2 1-Feb-18 First aid First aid box is empty

3 1-Feb-18 WB warehouse lime in 31 January 2018
4 1-Feb-18 WB Result of empty out from coal

storage lime in 31 January 2018
5 2-Feb-18 General road plant is dirty conditon
Prepare packing lime by raw coal
6 2-Feb-18 Coal storage handling
7 2-Feb-18 All Area All instruments need to clean
Behind workshop need smoking
8 2-Feb-18 Smoking area area
Water leaking MCC room & blower

9 5-Feb-18 MCC room room due to installation pipe in
shift room still not repaired
Learning hot gas generator for

10 5-Feb-18 Training electrical team
No SOP / WI for preventive

12 5-Feb-18 WB maintenance WB
13 6-Feb-18 Coal storage prepare for loading jumbo bag
14 6-Feb-18 coal grinding individual test
15 6-Feb-18 Laboratorium need support for tools rack

Fire extinguisher some area is not
16 7-Feb-18 Safety available
18 7-Feb-18 All Area Structur of equipment was coroded
Rubbish at plant area is dirty

19 7-Feb-18 All Area condition
20 8-Feb-18 Workshop Dirty condition behind workshop
Equipment & materials in workshop

21 8-Feb-18 Workshop need to relocation
Empty out material from coal

Coal storage &
23 9-Feb-18 storage & warehouse need to
warehouse continue form today
Sensor speed cable of BC 104 need
24 9-Feb-18 Tunnel to tidy up
25 12-Feb-18 All Area No acess for high level task
26 12-Feb-18 Lintec Office No fire trash in plant area
No using PPE for drainage

27 12-Feb-18 Safety contractor
28 12-Feb-18 WB storage lime in 9 Feb 2018

29 12-Feb-18 WB warehouse lime in 9 Feb 2018
Individual test finding : alarm of

30 12-Feb-18 Kiln 1 over load &break down
31 13-Feb-18 Safety PPE for opration team was broken
33 13-Feb-18 Genset Genset not ready to use
During Oparation not enough

34 13-Feb-18 Compressor pressure with 2 units compressor (3
Units run & 1 Unit stand by)
35 13-Feb-18 Quarry Limestone quality check

Limestone Anthill in juntion box due to have
37 14-Feb-18 unloading opening acess
Limestone
38 14-Feb-18 BDS 102 fault alarm
unloading
Result of empty out from

46 19-Feb-18 General Responsibility area
47 19-Feb-18 Plant equipment Responsibility area
19-Feb-18
48 General Responsibility area
49 20-Feb-18 Loesche Individual test

coal storage need to clean from
52 20-Feb-18 Coal Storage lime
53 21-Feb-18 Genset Genset need to test
54 21-Feb-18 Shift room & CCR water low flow & low pressure

57 22-Feb-18 Lime handing Lime handling need to clean

Individual test finding : Water
59 23-Feb-18 Kiln 1 inside pipe line
60 23-Feb-18 Workshop Broken line cable for CCTV

Performance test from 5 March - 9
62 23-Feb-18 Raymond March 2018
63 23-Feb-18 Lime handing Pin for BE 406 install by project
No individual test for BC 104
Limestone vibrating screen by project
64 23-Feb-18 handling SN 101 not yet hand over to
Operation
The distance of monitor limestone

65 23-Feb-18 CCR handling and lime handling too far
with radio communications

unit
Create PR for first aid kit Saeful Husni 1
Totally 13 Buckets of loeader as 25.09 Saeful Husni 2

Ton
Watering road plant by fire truck Taufik Andi 2
Fabrication temporary chute Budi Kurniawan 2
Cleaning all instruments equipment Electrical crew Hasanuddin 2

Mechanical
fabrication smoking area Kurniawan 2
team
Follow up to project Ariawan Hasanuddin 2
Learninig & presentation result of Firman Hasanuddin 2

learning hot gas system
Individual test of hydraulic system & All personil Andi 2
cooling system
Create SOP / WI for preventive Kurniawan Hasanuddin 2
maintenance WB
create base for forklift movement rustam Andi 2
test cycle without HGG and raw material
handling All personil Andi 2
create WO/ PR for dynabolt wina radi 2

Recheck all availability of fire Ihsan Andi 1
axtinguisher
Individual test of blower & rotary bucket All personil Andi 2
Repainting coroded equipment Budi Kurniawan 2
Cleaning & remaining all personil BMA / Responsibility Andi 2

Project to keep Cleaning & HK all area area personil
Cleaning & house keeping behind All personil Andi 2
workshop
Relocation equipment from in to out All personil Kurniawan 2
workshop
unit & skip bucket
Mechanical
Remove temporary chute from BC 601 Kurniawan 2
team
Tidy up sensor cable of BC 104 Ariawan Hasanuddin 2
Need scafolding 2
Ariawan Hasanuddin
Safety training Working at High 2
Fire fighting infront of lintec office
Riki Andi 2
Safety brifing for lintec
Stop & breafing drainage contractors Andi Safety Dep 2
Trouble shooting for skip bucket kiln 1 Firman Hasanuddin 1
Create data base PPE operation team Saeful Husni 1
Individual test without BE 406 of All personil Andi 2

limestone handling & lime handling
Up date status from project Rismawan Hasanuddin 2
Follow up 2 units status compressor Hasanuddin Project 2

after relocate from compressor room
Take sample from quarry wina radi 2
Cleaning & close opening acess Rismawan Hasanuddin 2
Check conection & signal BDS 102 Firman Hasanuddin 2
Individual test of Rotary bucket All personil Andi 2

Watering road plant by fire truck Taufik Andi 1

Individual test of Cooling system & All personil Andi 2
hydraulic units
Responsibility of area Office Taufik, Saeful,

Wina, Ahmad, Husni 1
Nurul & Kiki
List down all material requirement
Responsibility of Plant equipment
readiness Ariawan, Budi & Kurniawan & 2
team Budi
Responsibility of general plant (Garden)

Riki & Afan Andi 2
Individual test of Loesche mill without All personil Andi 2
HGG
Cleaning coal storage Rustam Andi 2
Test running genset Ariawan Hasanuddin 2
Check water line pipe at Shift room & Andi Project 2

CCR
Individual test of blower house All personil Andi 2
Community service (house keeping) at All personil Andi 2

lime handling area
Individual tets of blower All personil Andi 2
Drain water before test run All personil Andi 2
Install pipe to cover line cable for CCTV Ariawan Hasanuddin 2
Individual test of waste gas filter contol All personil Andi 2

unit & Skip bucket
Safety device in place & Keep clean Riki Andi 2
condition equipment
Prepare for individual test of BE 406 Rismawan Hasanuddin 2
Up date Belt status to project

Kurniawan Project 2
Check pereformance SN 101 before
hand over
Relocate limestone handling and lime

handling monitor near communications Ariawan Hasanuddin 2
radio
Done
In Progress PR done

Continue Total lime out from 31 January 2018

Coal storage is 1866.96 Ton
Done
Done Canceled by Management
In Progress
In Progress Create WO
Done
Done
done
In Progress
Done Canceled by management
Done
In Progress dynabolt 10x40mm 10 ea
Done
Done
In Progress Create PR for Paint (yellow & grey)
Done
Done
Done outside to inside
Done Skip bucket ubnormal alarms
Done
Done
in Progress Create PR
done
All team aware with safety

continue implementation
Total lime out from 9 February 2018
Continue Coal storage 1945.24 Ton
Total lime out from 9 Feb 2018

Done
In Progress Crate PR for PPE
Done
In Progress Genset trip when energize to kiln 1
Modify roof for 2 units compressor

In Progress out door
Done Support 1 person from production
Total lime out from 12 February

Continue 2018 Coal storage 2020.96 Ton
Done
Done
Done
Total lime out from 13 Feb 2018
In Progress
Done

Continue 2018 Warehouse 889.01 Ton
Continue All Personil person keep cleaning

office area
All Personil person keep cleaning &

Continue ready equipment at the plant
All Personil person keep cleaning &

Continue beauty garden condition
Done

Cleaning lime 27 Truck = 330.55 Ton
In Progress ( death stock) of 21-Feb-18
MCB not ready to switch "ON" &
Done key for fuel tank not clear
In Progress
Done
Done
Done
Continue No air to system during kiln stop
Done
Done
In Progress
Done Marking Bucket
Done
Done
2. KPI Sharing
3. Operation Issue
5. Action today
Daily o
1 1-Mar-18 PS 401 Access to 2nd floor temporary stair
2 1-Mar-18 PS 401 Excavator movement area

1-Mar-18 WB warehouse lime in 1 March 2018
3 1-Mar-18 Raymond mill Empty out limestone from FS 401
4 1-Mar-18 All Area All instruments need to clean

Behind workshop need smoking
5 1-Mar-18 Smoking area area
Limestone
6 2-Mar-18 Test run SN 101 (Commisioning)
handling
7 2-Mar-18 Raymond mill Loading lime to silo PS 401
Finding issue test running BC 104 :

Limestone the Distance for 6 Rollers, 1 return
11 5-Mar-18 handling roller & 1 Seconddary cleaner
(Scrapper)
12 5-Mar-18 Kiln 1 Individual test
Limestone in 2nd floor raymond

13 5-Mar-18 Raymond mill mill building have to empty out
Limestone, lime & Plate need to

14 5-Mar-18 PS 401 tidy up
15 5-Mar-18 Raymond mill Commisioning
Individual test finding : Abnormal

16 6-Mar-18 Kiln 1 sound for Heat exchanger no 3
Finding of commisioning raymond

17 7-Mar-18 Raymond mill mill : 5 of 6 roller raymond mill is
not rotating
indication of reading in CCR is not
18 7-Mar-18 Loesche Mill actual with condition in CO2
transmitter in the CO2 tank area
19 9-Mar-18 Road Plant Road plant need to clean
Loesche Mill & Kiln Fan, booster fan & filter fan need to
21 9-Mar-18 1 rotateing by manualy
22 12-Mar-18 Loesche Individual test
Loesche, handling All LCS need to cover for safety
23 12-Mar-18 & Kiln 1 device
Laboratory need rack for helmets &
24 12-Mar-18 Laboratory hanger for lab coat
25 12-Mar-18 Laboratory Shoeses rack need to modify
26 12-Mar-18 Cuting grass Strarter for cuting grass is broken
27 12-Mar-18 Kiln 1 & Loesche Inspection filter bag Dust collector
2 units spare of roller is jamed

28 13-Mar-18 Raymond mill condition
29 13-Mar-18 WB storage lime in 8-12 Mar 2018

30 13-Mar-18 WB warehouse lime in 5-12 Mar 2018
water up in SC 603 & SC 602

31 14-Mar-18 Powder Handling
Leakages from SC 601 due to bolts
not install yet
32 14-Mar-18 WB warehouse lime in 13 Mar 2018
PS 401, FS 401 &
33 14-Mar-18 PS 501 Silo need to Inspection
AC for all area need to labeling /

34 14-Mar-18 AC All Area marking
Alarm sinchrounus error in CCR due

35 14-Mar-18 Kiln 1 to provibus line is not conect
Joint pipe the pump is leaking due

36 15-Mar-18 Fire Truck to seal is broken
37 15-Mar-18 Laboratory Vibrating screen need to calibration

39 15-Mar-18 WB storage lime in 13 Mar 2018
Garden area need to install water
40 16-Mar-18 Office Area pipe line for watering plant &
cleaning
41 16-Mar-18 Powder Handling Leaking seal at RV 502
Sieve / screen for lime powder

42 16-Mar-18 Laboratory sample need to clean
45 19-Mar-18 Office Area Pipe line installation at office area

need to casting
47 20-Mar-18 Loesche Individual test
MVMDP,LVMDP & AC need to clean / service &
48 20-Mar-18 PLC Loesche Addition freon
Fire truck slip at lintec area people

21-Mar-18 Safety standing beside fire truck when
unbalance / skewed position
49 21-Mar-18 Loesche Individual Test
50 21-Mar-18 Kiln 1 Individual Test
51 21-Mar-18 Office Area Garden office improvement
52 21-Mar-18 LVMDP LVMDP tripped due to high voltage
1 water line point pipe beside

53 21-Mar-18 Office Area
office need to relocation
Stand of water valve need to
54 21-Mar-18 Office Area casting
Window in WB room need to install

56 22-Mar-18 WB awning
LVMDP loesche, 2 & 5 is tripped
57 22-Mar-18 LVMDP due to high voltage
Spark for 20 KV cables for cubicle

59 23-Mar-18 MVMDP no 3

Laboratory need vacum for screen
62 23-Mar-18 Laboratory shaker for lime powder sample
AC split need to clean & Addition

63 26-Mar-18 MCC Kiln & CCR for freon
64 26-Mar-18 Office Area Drainage chanel need to cover
Limestone
65 27-Mar-18 Individual test
handling
External guardrail External guardrail need to cover

66 27-Mar-18 plant (Dump with plate
Hopper area)

68 27-Mar-18 Warehouse Wild animal (snake cobra)
AC split need to clean & Addition
69 27-Mar-18 Office Area for freon
Landslide area increasing due to
70 28-Mar-18 Landslide water from main drainage not
blocking
Material unloading at SILO powder
71 28-Mar-18 1
under SILO area full lime powder
72 28-Mar-18 spilage
No wearing PPE (dusk mask, safety
73 28-Mar-18
SILO powder gogles)
Material over flow to the truck
74 28-Mar-18 after theloscopic blocked, some
people jump from truck
No induction before entering the
75 28-Mar-18 plant

Result of empty out from SILO
78 28-Mar-18 WB powder 1 lime in 27 Mar 2018
79 28-Mar-18 Plant 5S second project
Individual test finding : water inside
80 29-Mar-18 Kiln 1 combustion air pipe line
81 29-Mar-18 All Area All area need to House keeping
82 29-Mar-18 Garden area Responsible during long weekend
Prepare material for painting

83 29-Mar-18 Plant pedestrian road

Minimize using temporary stair & stand All Personil Safety Dep. 1
by one person ( Body System)
Baricade area & eyes contact with All Personil Safety Dep. 1
excavator operator
Worker shifting schedule available on

side, Create permit to confine space & Riki & Taufik Andi 2
Body system
Cleaning all instruments equipment Electrical crew Hasanuddin 2
Mechanical
fabrication smoking area Kurniawan 2
team
Check safety device

Kurniawan Hasanuddin 2
Check electrical parts
Check Mechanical parts
27-28 Feb - 18 Filling limestone to PS
401 is 80 ton
Andi Project 2
1 Mar-18 filling lime to PS 401 is 50 Ton
need to adjust Hasanuddin Project 2
Individual test of rotary bucket, cooling

system & hydraulic unit All Personil Andi 2
Empty out all limestone from 2nd floor Riki & Taufik Andi 2
raymond building
tidy up plate,cleaning limestone & lime Budi & Rustam Andi 2

under PS 401
Check & monitoring commisioning of All Personil Andi 2
raymond mill
Inspection heat exchanger no 3 Budi Kurniawan 2
Check & Inspectigation cause roller not Andi Project 2

rotating
Check sign (+ & -) out put load cell & Firman Hasanuddin 2
transmitter CO2 tank
Watering road plant by fire truck Riki Andi 2

Individual test of blower,wate gas filtr All Personil Andi 2
control unit & skip bucket
Rotate fan by manualy Idad Kurniawan 2
Individual test of loesche mill All Personil Andi 2

Estimation material for fabrication cover Budi Kurniawan 2
safety device
Fabrication rack for helmets & hanger Wina Radi 3
for lab coat
Modify shoeses rack Bayan Kurniawan 3
Service by supplier Budi Kurniawan 2
Open & check bag filter Budi Kurniawan 2
Service roller by mechanical Kurniawan Hasanuddin 2
Drain water & resealing for cover SC 601

& 602 with sealant
Kurniawan Project 2
Install bolts at Cover SC 601
Inspection & measuring silo capacity of

silo Eeng Kurniawan 2
Labeling all AC for all area plant Firman Hasanuddin 2
Reset server & HMI kiln 1 Ariawan Hasanuddin 2
Repairing / Change seal flanges pipe Idad Kurniawan 2
Recalibration vibrating screen for lime Wina Radi 2

powder sample

Install water pipe line Budi Kurniawan 2
Repairing / change seal for RV 502 by Kurniawan Project 2

Project
Cleaning sieve/screen lime powder Wina Radi 2
sample by air compressor
Individual test of Hydraulic & Water All Personil Andi 2

cooling system
Casting pipe line water & install shower Agus Mustofa Kurniawan 2
Cleaning / Service AC & Addition freon Contractor Hasanuddin 2
Don’t standing in the risk position (line All Personil Safety Dep. 1
on fire) & Apply LMRA for any activity
Individual test of blower & rotary bucket All Personil Andi 2
Planting grass & pine trees at garden Vendor Andi 2

office area
Reset LVMDP 2 Ridwan Hasanuddin 1
Reposition 1 water line point pipe beside Idad Kurniawan 2

office
Cont. casting concrete for stand of water Idad Kurniawan 2
valve
Individual test of waste gas filter control All Personil Andi 2
unit system
Install awning in the WB room Budi Kurniawan 2
Reset LVMDP Loesche, 2 & 5 Saefudin Hasanuddin 1
Inspection, Check installation & Ariawan Hasanuddin 1

Recommisioning for MVMDP (Cubical 3)
Individual test of skip bucket All Personil Andi
Totally 1 truck as 1.93 Ton Saeful Husni 2

Modify screen shaker Bayan Kurniawan 2
Cleaning & addition freon for MCC kiln & Contractor Hasanuddin 2
CCR
Estimation material for fabrication Budi Hasanuddin 2
drainage chanel office area
Individual test of lime stone handling & All Personil Andi 2
lime handling
Install plate at guardrail at dump hopper Budi Kurniawan 2

area
House keeping Riki Andi 1

Cleaning & addition freon for MCC kiln & Contractor Hasanuddin 2
CCR
Install stopper at main drainage Andi Project 2
Safety Training Safety dept Safety dept 1
Risk assesment, LMRA Safety dept Safety dept 1
all visitor, worker, mandatory for safety Safety dept Safety dept 1
induction
individual test blower house, rotary
bucket and rotary hopper All Personil Andi 2
Make sign board Ihsan Andi 2

Firman and
Check linking point Andi 2
Agus
Handle by shift and security Andi Andi 2
Create PR Saepul Andi 2

Continue
Continue
Continue
Done Permite done before performing job
In Progress
In Progress
Done
Loading Limestone & lime to PS 401

Done done
In Progress
Done
Done
Done for plate done
Done
In Progress
Take & use 2 spare of roller from

Done workshop
Done
Done
Done
Done
Done
In Progress
In Progress WO Done to Kurniawan
Done
In Progress 1 of cutting grass ready to use
Done Good condition
In Progress
Total lime out from 13 Mar 2018


Continue warehouse 1003.12 Ton
Done

Done
Done
Done
use rubber seal for temporary, have

Done to change with original packing seal
Done

Done Cont. finishing
Done
Done

Done
Done Finishing step

Continue warehouse 1036 Ton
Done
Done
Continue
Done
Done
Continue
Done
Done
Done Finishing step
Done Without compressor
Done
Monitoring incoming PLN every 2

Done hours by electrical shift
In Progress Waiting Vendor for recomissioning
Done
Waiting design for sieve shaker
In Progress screen
Monitoring activity by electrical

Done shift
Done Wating spare part
Done
In Progress

Done
Monitoring activity by electrical
Continue shift
Continue
Done Postpone to Monday
Done
Continue
Continue Breafing to team done
Continue
Done

Continue SILO powder 1 1.48 Ton
In Progress
In Progress
In Progress
In Progress
In Progress

2. KPI Sharing
3. Operation Issue
5. Action today
Daily ope
1 2-Apr-18 Workshop Smoking around workshop
Door & stair step to cabin need to

2 2-Apr-18 Fire Truck repair
3 2-Apr-18 Kiln 1 Individual test
Landscape &
4 2-Apr-18 Planting need to watering
planting
5 2-Apr-18 WB warehouse lime in 29 Mar 2018
Office ( Meeting
6 2-Apr-18 Room & Server AC Split & casette need to clean)
room)
Need additional plate for close
7 3-Apr-18 Hedge external acces
8 3-Apr-18 Laboratory AC casette need to clean
9 3-Apr-18 All Area All area need new sign board

10 3-Apr-18 PS 501 Seal of man hole need to repair
11 3-Apr-18 Loesche Individual test
Dirty condition after WB fabrication
12 4-Apr-18 Workshop
by project
Truck parking (out Need parking area for truck at out
14 4-Apr-18 side plant) side plant
Chute at BC 401 & 402 has been
15 4-Apr-18 BC 401 & 402 dirty condition
Door of MCC kiln need to
16 4-Apr-18 MCC kiln additional canopy
17 4-Apr-18 All Area All area need new sign board
Sieve shaker need additional vacum
18 4-Apr-18 Laboratory pan
Parking area need addition 1 water
19 4-Apr-18 Parking area point
20 4-Apr-18 Warehouse warehouse lime in 4 April 2018
Parking road is bumpy due to over
21 6-Apr-18 Parking area load
AC split in Laboratory need to

22 6-Apr-18 Laboratory recheck after service due to 2 from
3 AC split is off
24 6-Apr-18 Laboratory Rack in Laboratory need support
25 6-Apr-18 Warehouse Result of empty out from

warehouse lime in 5 April 2018
27 6-Apr-18 Office 2nd floor AC casette need to clean
Lamp of road plant need to
28 9-Apr-18 Road lamp plant inspection
29 9-Apr-18 BC 404 Cover for BC 404 need to clean
30 9-Apr-18 karcher Hose output of karcher is broken
Lime Silo, Powder Coulum of Powder silo, lime silo &

31 9-Apr-18 Silo & Parking area Parking area need to safety sign

33 10-Apr-18 Workshop Smoking inside workshop
Limestone
unloading,
34 10-Apr-18 Individual test
limestone handling
& lime handling
No checklist form for AC split &

35 10-Apr-18 All Area cassete
Motor in all area plant need to
36 10-Apr-18 Plant area checklist
Need additional water point at
37 10-Apr-18 Parking area parking area
38 10-Apr-18 Laboratory Drat Milling was broken
Individual test finding :"Signal error
for BDS BC 102 , horn is not sound
40 11-Apr-18 BC 102 before running,
Individual test finding : BC 103

11-Apr-18 BC 103 Sensor PWS is error
Individual test finding : signal of

emergency stop error if push
42 11-Apr-18 VF 101 button is running, indication in CCR
is Run
Individual finding : PWS fault at BC

43 11-Apr-18 BC 404 404 (1 of 2 from PWS is not
funtion)
45 11-Apr-18 Warehouse Result of empty out from

warehouse lime in 10 April 2018
46 11-Apr-18 Office Lamps in office need to change
47 12-Apr-18 Kiln 1 Handrill at kiln area need to repaint
48 13-Apr-18 Road Plant Dirty condition at road plant area
Dirty condition for lamps at

48 13-Apr-18 Kiln 1 discharge flap area
Access stair to cabin for fire truck is
49 13-Apr-18 Fire Truck broken
No safety line for Sand pile &
52 16-Apr-18 Road Plant materal for pedestrian away road
plant
53 16-Apr-18 BC 109 Structur of BC 109 need to repaint
Mechanical need power for

54 16-Apr-18 Parking area finishing water point
55 16-Apr-18 WB warehouse lime in 16 April 2018
56 17-Apr-18 Loesche Individual test
1 of Water point behind office
57 17-Apr-18 Office need to reposition due to
pedestrian way jobs
Palvulizer machine for standing pan
58 17-Apr-18 Laboratory need to adjust
Road access to BC 102 & 103 is
59 17-Apr-18 BC 101 & 102 slippery
Halogen lighting at BC 102 & 103
60 17-Apr-18 BC 101 & 102 dazzled
Stock opname (stock take)
61 17-Apr-18 Stockpile limestone & raw coal
sand truck of contractor is
62 18-Apr-18 WB overturned
No access road for wheel carrier

65 18-Apr-18 Laboratory from out side to laboratory room
66 20-Apr-18 Road Plant Dirty condition of road plant

68 20-Apr-18 Office Office need flowers rack
All instruments out side need to
69 20-Apr-18 Coal Grinding checklist
Big meeting room need to
70 20-Apr-18 Office repainting
Hanger for Fire extinguisher need
72 23-Apr-18 WB to repair
Shift room need to cleaning &
73 23-Apr-18 Shift room repainting
Performance test TPH not achive
74 23-Apr-18 Raymond yet (30 TPH)
Equipment cabinet need to check
75 24-Apr-18 PLC Coal Grinding
list
Lighting for mosque, CCR, Office &
76 24-Apr-18 All Area WB need to replace
77 24-Apr-18 Fire Truck Front tire noise
79 25-Apr-18 Coal Storage Smoldering at coal storage
81 27-Apr-18 Kiln 1 Instruments list need to check


84 30-Apr-18 LVMDP Lighting in LVMDP need to repair
85 30-Apr-18 Loading by area Loading by area need to painting
86 30-Apr-18 Safety room Safety room need shoes rack

Mapping smoking area behind workshop Ariawan Andi 1
Riki, Eeng,
Estimation budgeting & take action Henda & Kurniawan 1
Agustian
Individual test of hydraulic system & All Personil Andi 2
cooling system
Watering all plants landscape Shift personil Andi 2
Cleaning AC split & Casette by vendor Firman Hasanuddin 2
Install power electricity & welding plate Budi Kurniawan 2
Cleaning Casette by vendor Firman Hasanuddin 2
Mapping sign board for all area Ihsan Andi 2

Repairing seal of man hole PS 501 Agus Mustofa Kurniawan 2
Individual test of Loesche mill All Personil Andi 2
Cleaning area before go home by Lintec All Personil Hendro 1
Individual test of blower house All Personil Andi 2
Create parking area at out side plnat Rustam Andi 2
Repainting chute Eeng Kurniawan 2
Fabrication canopy for door of MCC kiln Idad Kurniawan 2
Estimation budgeting & take action Budi Kurniawan 1
Sketh vacum pan for sieve shaker Budi Radi 2
Estimation budgeting & take action Budi Kurniawan 2

Fire truck & loader ( HME) no entering All Personil Safety Dep. 1
parking area max load 6 ton
Follow up by vendor Ariawan Vendor 2

unit, rotary bucket & skip bucket
Addition support for rack in laboratory Agustian D Radi 2
Cleaning AC Casette by vendor Yayan Hasanuddin 2
Inspection all lamp of road plant Yayan Hasanuddin 2
Cleaning cover for BC 404 Agus Mustofa Kurniawan 2
Repairing hose output Agus Mustofa Kurniawan 2
Mapping & estimation paint for safety Budi Kurniawan 2

sign
Create sign board "No Smoking" &

estimation budget for smoking area Budi Kurniawan 1
behind workshop
Individual test without BC 104 & SN 101 All Personil Andi 2
Check logsheet of AC split & cassete due Firman Hasanuddin 2

to no checklist form
Inspection & checklist motor in area Yayan Hasanuddin 2
plant
Install water point at parking area Agus Mustofa Kurniawan 2
Repairing Budi Rady 2

Inspection & repair signal BDS for BC Saepudin & Hasanuddin 2
102 & horn sound Yayan
Saepudin &
Inspection & repairing PWS sensor 1 & 2 Hasanuddin 2
Yayan
Inspection & repairing signal emergency Saepudin & Hasanuddin 2

stop for VF 101 Yayan
Inspection & repairing PWS sensor or BC Saepudin & Hasanuddin 2

404 Yayan
Saepudin &
Individual test of rotary bucket Hasanuddin 2
Yayan
Inspection lamp & change lamps in Firman Hasanuddin 1

office
Repaint handrill at kiln area Agus Mustofa Kurniawan 2
watering road plant by fire truck Taufik Andi 2
Cleaning & inspection lamps at Yayan Hasanuddin 2

discharge area
For temporary create caution " Don't Ihsan Hasanuddin 2
Use stair acces before repair"
Install safety line away sand pile & Agus Mustofa Andi 1
pedistrian material
Repainting structure of BC 109 Idad Kurniawan 2
Conect power for mechanical jobs Firman Hasanuddin 2
Individual test of Loesche mill All Personil Andi 2
Reposition of 1 water point behind office Agus Mustofa Kurniawan 2
Inspection & repairing palvulizer Idad Kurniawan 2

machine
Road access need to improve Budi Kurniawan 1
Replace by normal lighting Ariawan Hasanuddin 1
measurment limestone stockpile & raw Ihsan Andi 2

caol storage
Caution : have to know about LMRA All Personil Safety Dep. 1
before jobs
Create road of wheel carrier from out Vendor Andi 2

side to laboratory room
watering road plant by fire truck Taufik Andi 2

Individual test of skip bucket All Personil Andi 2
Fabrication flower rack for office Bayan Kurniawan 2
Checklist all instruments out sidefor all Yayan Hasanuddin 2
area
Repainting big meeting room Afan Andi 2
Repairing hanger for fire extinguisher at Agus Mustofa Kurniawan 2

WB
Cleaning & repainting shift room Taufik Andi 2
Prepare redinees equipment & HK Riki Andi 2

raymond area
Checklist all equipment cabinet in PLC Firman Hasanuddin 3
coal grinding
Replace lighting for Mosque, CCR, Office Ariawan Hasanuddin 2
& WB
Inspection front tire for fire truck Eeng Kurniawan 1
Inspection & Remove smoldering at coal All Personil Andi 1

storage
Individual test of rotary bucket All Personil Andi 2
Create checkist for instrument of kiln 1 Haikal Hasanuddin 2
Individual test of hydraulic system & All Personil Andi 2

cooling system
Inspection & repairing lighting for Haikal Hasanuddin 2
LVMDP room
Painting loading by area All Personil Andi 2
Fabrication shoes rack for safety room Bayan Kurniawan 2

In Progress Estimation material & skecth
In Progress Checklist done
Done
Continue Every morning all plantation is wet

Done
Done
Done
Done
Done
Done
Continue
Done
In Progress
Done
In Progress Estimation done (waiting material)
Done
In Progress Estimation done (waiting material)
Done Waiting material
Total lime out from 4 April 2018

Continue
Done
Done
Done
Continue Total lime out from 5 April 2018

warehouse 1117.07 Ton
Done
Waiting sky lift, Totally 12 lamps is
Done off
Done
Done
Done

In Progress
Done
Done
Done
Done Waiting for finishing
Done
Running indication at BC 102 is but
In Progress reading for CCR is fault
Signal error due to project activity

In Progress in MCC Handling



Done in MCC Handling
Continue Total lime out from 11 April 2018

warehouse 1201.58 Ton
Done
Pending : Due to Yellow Color of

In Progress paint is different
Done
Done
Done

Done
Done Take picture Before After
Done

Done
In Progress Casting by Vendor
Done
In Progress
In Progress
Done Waiting the result
Continue
Done
In Progress PR done
Continue
Done
Done
Done
Done Repainting at 25 Apr 18

Done Waiting dynabolt
In Progress Waiting paint
In Progress
Done
In Progress Waiting spare lamps
In Progress
Total lime out from 23April 2018
Continue
Done
In Progress

Done
Done
In Progress
Done

2. KPI Sharing
3. Operation Issue
5. Action today
Daily ope

1 02-May-18 Kiln 1 Individual test
2 02-May-18 Kiln 1 & 2 Instruments list need to check
Coal Mill Handling No LOTO facility for individual

3 02-May-18 area equipment

4 02-May-18 WB warehouse lime in 30 April 2018
Door of MCC kiln need to cover by

6 03-May-18 MCC Kiln canopy
7 03-May-18 WB warehouse lime in 2 May 2018
Crusher machine need to
8 03-May-18 Quarry performance test
No cover for drainage around office
9 04-May-18 Office area
Loading by
11 07-May-18 Loading by area need to painting
warehouse
No labeling and cable scoon for PLC

13 07-May-18 Loesche loesche, MCC loesche and all JB

No labeling and scoon cable for all
15 08-May-18 Kiln 1 JB
Lime stone
16 08-May-18 handling and lime Individual test
handling
LVMDP, MVMDP Danger of tripping because of the
17 09-May-18 and PLC Loesche front door embankment
Lighting for kiln 1 Need to check
19 09-May-18 Kiln 1 due to some lighting is off
Plange fire truck pump need to

20 09-May-18 Fire truck change
21 09-May-18 Rotary bucket Individual test
Water pipe is leaking in the

23 14-May-18 Workshop workshop
25 15-May-18 Loesche Individual test
Lighting for booster pump Need to

26 15-May-18 Office check due to some lighting is off

1 Double valve for product cyclone
28 15-May-18 Raymond no 1 is lost
Door for blower room need
30 16-May-18 Blower room additonal handle
The materials falling during belt
32 17-May-18 Raymond conveyor full loading
Breasing of stair to roof coal
33 17-May-18 Coal storage storage too low

announciator for fire truck is
37 18-May-18 Fire truck damage
38 21-May-18 Raymond Perfomance test of raymond mill
Lighting for shift room Need to

39 21-May-18 Shift room check due to some lighting is off
Compressor & Genset, compressor no 2 & 4 need

40 21-May-18 genset to relocation due to concrate work

Compressor & Generator, compressor 2 & 4 need
42 21-May-18 genset to disconect power
Lime stone
43 22-May-2018 handling and lime Individual test
handling
Weightbridge need to recalibration

45 22-May-2018 WB due to expared at 18-may-2018
Powder silo & lime Concrete pillars for Powder silo &
46 23-May-2018 silo lime silo need to paint
48 23-May-2018 Safety All personel need to safety training

50 25-May-2018 Kiln 1 Flyash analize
All personel electrical need to
51 25-May-2018 Electrical electrical training
Material Handling Prepare commisioning at material

55 28-May-2018 handling
57 30-May-2018 Kiln 1 Prepare commisioning at kiln 1
Genset & Casting done at compressor area &

58 30-May-2018 compressor genset
59 30-May-2018 Safety Training safety
60 30-May-2018 Electrical Training electrical
61 30-May-2018 Warehouse Refactory need loading to container

64 31-May-2018 Lab Need place for XRF machine

Target
Action PIC WO Priority
Date
Create checkist for instrument of kiln 1 Haikal Hasanuddin 2
&2
Fabrication & Install isolation facility for Agus Mustofa Kurniawan 2

all LCS coal mill & handling panel
Individual test of waste gas filter control

unit & rotary bucket All Personil Andi 2
Install canopy for door MCC kiln Idad Kurniawan 2
Monitoring & follow up activity for All Personil Andi 2

performance test crusher plant
Fabrication cover drainage around office Bayan Kurniawan 2
area
Painting loading by area with yellow Ikhsan Andi 2

colour and black colour
Checklist labeling and cable scoon for Haikal Hasanuddin 2

PLC loesche, MCC loesche and all JB
Checklist labeling and scoon cable for all Haikal Hasanuddin 2

JB
Individual test off Lime stone handling All Personil Andi 2

and lime handling
Painting embankment in front of LVMDP, Haikal Hasanuddin 2

MVMDP and PLC Loesche

Inspection and change lighting at kiln 1 Firman Hasanuddin 2
Inspection and change fire truck pump Eeng Kurniawan 2
Individual test off rotary bucket All Personil Andi 2

Individual test off coolling system and All Personil Andi 2
hidraulic pump
Check water pipe is leakeg in the Agus Mustofa Kurniawan 2
workshop
Individual test off Loesche All Personil Andi 2
Inspection and change lighting at Haikal Hasanuddin 2

Booster pump
Follow up project for inspection double Agus Mustofa Project 2

valve is missing
Fabrication handle for door of blower Bayan Kurniawan 2
room
Install baricade under BC 410 All Personil Andi 2
Moving the breasing highest Agus Mustofa Kurniawan 2

unit
Individual test of skip bucket All Personil Andi 2

Check & repairing announciator fire Firman Hasanuddin 2
truck
monitoring & follow up activity for All Personil Project 2
performance test raymond mill
Inspection and change lighting at shift Haikal Hasanuddin 2

room
Relocation genset & compressor 2 & 4 Budi Hasanuddin 2

before concrate activity by vendor
Disconect power cable of generator, Haikal Hasanuddin 2

compressor 2 & 4
Individual test of Lime stone handling All Personil Andi 2
and lime handling
Recalibration weightbridge Saeful Husni 2
Painting concrete pillars for Powder silo Budi Andi 2

& lime silo
Training safety by Himawan All Personil Himawan 1
Individual test of rotray bucket All Personil Andi 2

Take sample from bag filter kiln 1 Ihsan Rady 2
Electrical
Training electrical by Fajar Hasanuddin 2
personil
Individual test of hidraulyc and cooling All Personil Andi 2

system
Inspection instrument and equipment All Personil Hasanuddin 2
dump hopper & bc 102
Checklist grasing point, instruments & All Personil Hasanuddin 2

equipment at discharge table
Reposition compressor no 2 & 4 & Budi Hasanuddin 2

genset
Cont. safety training by Himawan All Personil Himawan 2
Electrical
Training electrical by Fajar Fajar 2
personil
Monitoring loading refactory to Rustam Andi 2
countainer
Individual test of rotray bucket & wate All Personil Andi 2

gas filter control unit
Relocation safety equipment, cleaning Ariawan & Agus Radi & 2

room & install XRF machine Mustofa Hasanuddin
Done
In Progress
in Progress

Continue warehouse 1492 Ton
Done
Done Temporary canopy need to repair
Total lime out from 2 May 2018

Continue
In Progress Waiting angle bar & round bar

Done

Follow up project for labeling and

In Progress scoon cable

Follow up project for labeling and
In Progress scoon cable
Done
Done

Done
Done
Done
Done
Done

Done
In Progress Waiting spare for lamp

Done
Done
Done

Done
Done
Done

Done
In Progress
Done
Ballast for lamp in shift room is

In Progress broken
Done

Done
Done


In Progress warehouse 2756.52 Ton
done Lime silo area in progress

Done
Done
Done
Done

Done
Done
Done
Done
Done
Done
Done
Refactory & cement for casting

Done totally is 4 Containers 65.92 Ton
Done
In Progress
2. KPI Sharing
3. Operation Issue
5. Action today
Daily oper
Result of empty out from warehouse

1 7-june-2018 WB lime in 4-6 Juni 2018
2 7-june-2018 Raymond Mill Performance test of raymond mill
3 7-june-2018 Kiln 1 Motor at plant need to checklist
4 7-june-2018 Raymond Mill Rotary feeder need to inspection for

make spare
Checklist readinees equipment before

5 7-june-2018 Loesche start
6 8-june-2018 Raymond Mill Finding issue screw is jammed

7 Double valve is loose
Safety lime guide line install

8 8-june-2018 All shop diphoterine station with alarm system
12 8-june-2018 Warehouse TMP implementation
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
Target
Date
Monitoring and follow project activity All personil Project 2
Checklist all Motors Rismawan Hasannudin 2

Inpection rotary feeder after raymond Budi Kurniawan 2
test
All personil Hasannudin 2
Andi Project 2
Follow up project
Create PR for Sign board Ihsan Andi 2
Marking & painting station area Ihsan Andi 2
Install frame for sign board budi Andi 2 25-June-18
Install Alarm system for diphoterine

Ariawan Hasannudin 2
station
Sign board, pedistrian road & forklift Saeful Andi 2
movement area
Total lime out from 7 Juni 2018

Done
Done
Done
Finding during loesche engineer

test : seleonide valve for hydraulic,
Done load cell conection to CCR,
purchase water spray
Done
Make sure sign board recevie 1st

done week july 2018
Done Follow lime safety guide line
Done
In Progress
In Progress
2. KPI Sharing
3. Operation Issue
5. Action today
Daily op
1 3-July-2018 Kiln 1 Spider burner need to flusing
Preparing wood & straw material

2 3-July-2018 Kiln 1 for heating up kiln 1
3 3-July-2018 Kiln 1 Prepare coal for heating p kiln 1
Ubnormal Dumper Y2 signal in CCR

4 3-July-2018 Loesche & Loesche mill building
setting parameters for kiln start up

5 3-July-2018 CCR kiln 1 should be prepared
12 4-Jul-18 Kiln 1 Kiln 1 area need to clean

All startup materials (wood &
13 4-Jul-18 Kiln 1 straw) are collected in the bag filter
room
Genset & No handril in front of genset &
14 4-Jul-18 compressor compressor no 2 & 4 area
Termocople for Kiln 1 need to
15 5-Jul-18 Kiln 1 install for heating up prosedure
Spray water nozzle need to
16 5-Jul-18 Loesche inspection due to pressure no
enough for coal mill running
All loesche equipment need to
17 5-Jul-18 Loesche check
18 5-Jul-18 Laboratory Palvulizer cover machine is broken
All personil need to able with

19 5-Jul-18 warehouse Packing machine
Nitrogen tubes have to stand by at
20 5-Jul-18 Kiln 1 coal dust building
Discharge hopper need to
21 9-Jul-18 Kiln 1 calibration
flap trap need to adjust due to not
22 9-Jul-18 Kiln 1 moving smoutly
23 9-Jul-18 Kiln 1 blower house need to running
new employe need to giving

24 9-Jul-18 Kiln 1 knowlarge for equipment in the
plant
Limestone unloading, limestone
25 9-Jul-18 Kiln 1 handing & lime handling need to
check & test
Prepare JSA for all activities in the

26 10-Jul-18 Safety palnt
Coal spillage during loading to the

27 10-Jul-18 Raw coal intake hopper
water pipe leaking behind
29 10-Jul-18 Workshop workshop
Limestone bearing drive pulley is abnrmal
30 10-Jul-18 handling sound at BC 103
Continue coal dust trial for coal

31 10-Jul-18 Coal Dust dust transport
10 trucks loading coal at coal

32 10-Jul-18 Coal storage storage
Emergency prepare unloading limestone at
33 10-Jul-18 Stockpile emergency stockpile
No safety guard for Tubes for

34 11-Jul-18 Workshop nitrogen at workshop area
35 11-Jul-18 CCR CCTV is not ready
36 11-Jul-18 Genset Commisioning genset
37 11-Jul-18 PLC all electrical crew need PLC training
Miss record for moving spare &

38 11-Jul-18 CCR tools in CCR
Raymond building need to house
39 11-Jul-18 Raymond keeping
Pipe leaking make up to water
40 11-Jul-18 Shift room storage tank
Solenoid for pneumatc valve
41 11-Jul-18 Coal Dust silo 1 leaking at coal dust silo 1 area
all handling material need to

42 11-Jul-18 handling Material inspection
No alarm system when
43 11-Jul-18 Coal grinding temperature or CO content high at
coal grinding area
Screen for explotion door is
44 11-Jul-18 Coal Dust silo 1 damage
size is bigger than standart
Limestone
45 11-Jul-18 requarment for SN 101 (35 x 35
handling mm)
Limestone
46 12-Jul-18 Bee hive at BC 102 & 103
handling
Training & sertification for Loader

47 12-Jul-18 HME opr & Forklift opr
48 12-Jul-18 Lime handling Material block in BE 406
49 12-Jul-18 Lime handling Leaking for hose DV 406
50 12-Jul-18 Safety Install diphoterine station
BC 404 need chute for fly ash &

51 13-Jul-18 Lime handling reject product
Ensure coal dust system ready
52 13-Jul-18 Kiln 1 during operation
53 13-Jul-18 General Server room need to clean
54 13-Jul-18 Lime handling BE 406 is short circuit

wood in the warehouse area should
55 13-Jul-18 warehouse be cut
56 16-Juli-18 Raw coal Prepare start up coal mill
Compressor & Compressor & genset area need to

57 16-Juli-18 genset House keeping
HMI display for lime grinding is
58 16-Juli-18 Raymond error
Ram for loading material raw coal
59 17-Jul-18 Raw coal handling is damage
Limestone
60 17-Jul-18 BC 109 need chute for undersize
handling
Start coal grinding produce coal

61 17-Jul-18 Coal Miil dust for kiln 1
Diesel pump needs to running auto

62 17-Jul-18 Kiln1 mode
6/28pressure gouge cooling
63 17-Jul-18 kiln1 systems burner not working
64 17-Jul-18 Kiln 1 oil for blower need to replace
Thermocouple HGG outlet temp is
65 18-Jul-18 Coal Mill error
66 19-Jul-18 Coal Mill Leaking at bag filter coal mill
Fire at dedusting filter coal mill

67 25-Jul-18 Coal Mill system
Need to install electrical power
68 26-Jul-18 Utility meter
Need PO for consumable part and
69 27-Jul-18 General common spare part for
maintenance
need to install automatic valve for

70 27-Jul-18 loesche compressors cooling burner and
sealing air dust pump
stone handling BC103 dan BC102

71 27-Jul-18 material handling cant automatic sequence
BC 401 cannot operate by

72 27-Jul-18 material handling sequences
Need portable engineering station
73 27-Jul-18 general for troubleshooting
74 29-Jul-18 Kiln 1 Sipider burner no 22 is block
Mill inlet pressure is +1.2 bar &

75 29-Jul-18 Loesche HGG outlet pressure +1.3 bar
Regulator compress air for coal

76 31-Jul-18 Coal dust system 1 dust silo venting is leaking
Thermocouple reading not acutare
77 31-Jul-18 Loesche at vesel screw pump coal dust
transport
Limestone Dust every ware from discharge BC
78 31-Jul-18 unloading 103 & 102
HME not allow to pass the drainage
79 31-Jul-18 Safety cover
80 31-Jul-18 Safety No handril beside MVMDP room
Out door compressor need to

Compressor
81 31-Jul-18 install drain rain water chanel &
outdoor canopy
Hoistcrane, lighting eraster
82 31-Jul-18 All area ,pressure vassel certification
weighing bridge No 1 need to tera
83 31-Jul-18 WB calibration & certification
Expotion door for coal dust kiln #1
84 10-Aug-18 Kiln 1 open when coal dust silo 60%
85 24-Aug-18 Coal grinding HSLM trip due to high pressure
Error position of diverter gate for

85 27-Aug-18 WB inlet valve 1 K1420GV1,
86 28-Aug-18 Safety Over speed in the plant
Safety shower for laboratoy low

88 28-Aug-18 Safety pressure water
Fluditation SH501 not working well

89 28-Aug-18 Raymond & deley stat due to blower house
for kiln 3 is locked
Maintenance schedule for

90 28-Aug-18 Compressor Compressor no 2 & 4
91 28-Aug-18 Loesche regulator CO2 diagframe is damage
92 28-Aug-18 Safety Additional sign board
Flay ash space limitation in the

92 28-Aug-18 Safety plant area
93 28-Aug-18 Loesche BE 601 need to inspection
94 28-Aug-18 Loesche dew point measurement

95 28-Aug-18 Lime handling BE 406 & 407 need to inspection
BC 401 & BC 402 need to additional
96 28-Aug-18 Lime handling greaseing
Save parameter kiln 1 after need to

97 29-Aug-18 Kiln 1 save limestone mix with 55 -80 mm
99 29-Aug-18 Packing Machine Powder silo full

100 29-Aug-18 WB Printer in WB need to change
Blower coal dust transport need to
101 30-Aug-18 Coal Mill inspection
Grounding cable at coal dust

102 30-Aug-18 Safety & Scurity building & coal mill shop is missing
Water on BC 401 & BC 402 When

103 30-Aug-18 Kiln 1 rain
104 30-Aug-18 Powder Handling Powder silo manual measurement

105 30-Aug-18 Lime handling BE 406 & BE 407 need modification
Unsafe action for Aplication PPE

106 31-Aug-18 Safety standard in the plant have to
refresh
Availability for mandatory PPE in
107 31-Aug-18 Safety the plant
31-Aug-18 Safety Dust come to office
Inerting gas minimum level for CO2
108 31-Aug-18 Safety & Nitrogen
Manualy Double valve for lime
109 31-Aug-18 Lime Milling grinding is broken
110 31-Aug-18 KWH meter KWH meter base on cost center
111

Flusing all nozlle for spider burner to Ihsan & Kurniawan 2 7/3/2018
outside system Agustian
cut wood and collect straw for heating Taufik Andi 1 7/3/2018
up process kiln 1
Making a screen to filter coal as heating Budi Andi 2 7/4/2018
up kiln 1 material
Inspection dumper Y2 & repairing Ariawan Hassanudin 1 7/4/2018
conection signal
All senior control room operators
prepare all parameters for smooth start Husni Andi 1 7/6/2018
up kiln 1
Cleaning all kiln 1 area Riki Andi 1 7/5/2018
Collect all material (wood & straw) in Taufik Andi 1 7/4/2018

bag filter room
Install handrill infront of compresor no Budi Kurniawan 1 7/4/2018

2 & 4 area
Install termocouple at kiln 1 Saefudin Hassanudin 1 5-Jul-18
Inspection & create report for inspection Eeng Kurniawan 1 5-Jul-18

nozzle
Check redyness equipment for loesche Rismawan Kurniawan 1 5-Jul-18

mill running
Repairing cover palvulizer machine cover Bayan Kurniawan 1 5-Jul-18
Training packing machine with Mr. Surez Egi, Ariawan & Andi 1 5-Jul-18
Taufik
Make sure nitrogen tube all ready in Riki Andi 1 5-Jul-18
position at coal dust building
Calibration load cell Ariawan Hassanudin 1
adjust peneumatic for trap Ariawan Hassanudin 1
Ihsan &
running blower house for 4 hours Andi 1
Agustian
training with leader shift shift leader Andi 1

Test running & inspection Limestone
unloading, limestone handing & lime shift leader Andi 1
handling until 04.30 Pm
All jobs must have LMRA,

ALL Team Himawan 1 31-Aug-18
Review LMRA for all activities & crreate
JSA
Modify Intake hopper 601 smaller than Budi All Personel 1 11-Jul-18
loader bucket for inside sliding
Inspection & Repairing water line pipe Budi Kurniawan 1 13-Jul-18
Inspection & lubrication for bearing BC Eeng Kurniawan 1 10-Jul-18

103
Discuction in CCR, process, electrical,

mechanical & CCR operator for action ALL Team Andi 1
plant
Monitoring loading trucks at coal storage Taufik Andi 2
Check quality before unloading to Radi Suhendro 2

emergency stockpile
Install safety guard for nitrogen tubes at Budi Himawan 1

workshop area
Check conection with Lintec Saefudin Hassanudin 1
Check conection with Lintec & joint Rismawan Project 2

commisioning
ALL Electrical
PLC training with Mr. Fajar Hassanudin 1
crew
Improve CCR recording at Log book All CCR personil Andi 1
HK in Raymond mill building Taufik Andi 2
Repair leaking point at storage point Agus Mustofa Kurniawan 2
Replace pneumatic valve Firman Hassanudin 2
Inspection & checklist all handling

material (check scaper,guard, sensor, All Personil Andi 2
sway, etc)
Check location for instalation alarm Hassanudin Suhendro 1
Replace screen Agus Mustofa Kurniawan 2
Replace screen for SN 101 Kurniawan Suhendro 2
Remove bee hive at BC 102 & 103 area Agustian Himawan 1

by APAR
8 personil follow training for sertification Himawan HRD 1

loader & Forklift Operator
Cleaning BE 406 Ihsan & Riki Andi 2

Ridwan &
Replace hose for DV 406 Hassanudin 2
Firman
Saefudin &
Estimation cable for diphoterine station Ridwan Hassanudin 2
Fabriacation chute for BC 404 Bayan & Ali Kurniawan 2 16-Jul-18
Simulation coal dust to kiln by sequence Husni Andi 2 13-Jul-18

forced
Cleaning server room & collect spare Ridwan & Haikal Hassanudin 2 13-Jul-18
part in server room
Tracking short cable for BE 406 Rismawan Hassanudin 2 16-Jul-18
Cutting wood for heating up kiln 1 Asep Andi 2 13-Jul-18
preparation
Loading coal to raw coal silo & Rustam & Riki Andi 2
Inspection before start
House keeping compressor & genset Rismawan Ariawan 2
area
Follow up to project Suhendro Suresh 1
Root cause analyze & create accident Himawan Suhendro 1

report
Fabriacation chute for BC 109 Bayan & Ali Kurniawan 2
Top up raw coal silo up 8 m, All

document requare ready in place, All Personil Andi 2
Inspection all equipment before start &
running coal grinding
tracking diesel pump for running auto Ariawan Hassanudin 1

mode
Replace when sparepart arrive Ariawan Hassanudin 2
Replace when sparepart arrive budi Kurniawan 2

Replace thermocouple HGG outlet temp Ariawan Hassanudin 1
Repairing leaking point at bag filter coal Kurniawan Hassanudin 1

mill
Inspection & replace bag filter of Budi Kurniawan 1
dedusting coal mill system
Inspection point for installing power Ariawan Hasanuddin 2
meter
follow up to SCM Ariawan Hasanuddin 2
inspection for installing automatic valve Hassanudin Suhendro 2
Dumper DV101 Must be installed by Suhendro project 1

project for sequence start
need to monitoring programs by nando Ariawan Hasanuddin 1
create PR for portable engineering Hassanudin Suhendro 1

station
Inspection & flusing spider burner no 22

Budi Kurniawan 1
replacement burner no 22
Mill running local empty out material on

the table& crate WI for cleaning Reject All CCR personil Ihsan 2
Box & start table by manual
Replace regulator Ariawan Hasanuddin 1
Replace with longer thermocouple & Ariawan Hassanudin 2

replace when sparepart arrive
Instal curtain Ihsan Kurniawan 2
Refresh training to all operator Ihsan Himawan 1
Install handrill Budi Kurniawan 1
install rain water chanel & canopy Budi Hassanudin 2
Follow up To Plant manager & Safety Suhendro Himawan 1

Manager
Follow up to SCM Husni Suhendro 1

Check possibility to reduce pressure coal Ariawan Hassanudin 2
dust transport (blowet screw pump)
Finding during inspection transmitter up Ariawan Hassanudin 2

level of roller not working
Inspection & replace selenoide for Ariawan Hasanuddin 2

diverter gate for inlet valve 1
Refresh TMP training to all transporter

Tri Suhendro 1
Sign board max speed "10 km" &
circulation plant
Inspection & repairing water pressure Wina Firman 1
Inspection fluditation for SH 501 Electrical team Hassanudin 2
Replace oil & filter for compressor no 2 Firman Hassanudin 2

&4
Replace regulator Hendri Hassanudin 2
Review Additional sign board in the Tri Suhendro 2

plant
Follow up hazardous waste vendor &
TPS Tri Suhendro 1
Record hazardous waste to Log book
Inspection BE 601 Budi & Agustian Kurniawan 2
Install provesion on pipe Budi & tarpin Kurniawan 2

Inspection & cleaning BE 406 & 407 Taufik Andi 2
Greasing for BC 401 & BC 402 Agustian Kurniawan 2
Save parameter kiln 1 3 days, 1 day & 8 Ihsan Andi 2

hrs
No load test packing transport Ihsan Kurniawan 2

Change printer in WB Saeful Suhendro 2
Cleaning air filter coal dust transport Budi Kurniawan 2
blower
Create some cronologis & SAM reports Operation Tri 1
Inspection & install toeboard Ihsan & Budi Kurniawan 1
Install measurement hole Budi Kurniawan 2

Modify BE 406 & BE 407 Budi Kurniawan 2
Stop unsafe condition activity, Briefing & All Personil Tri 1

Refresh safety guide line
Ensure PPE stock available All Personil Tri 1
Install door closer Budi Kurniawan 1

Top up Co2 for inerting system & Saeful Kiki `1
Nitrogen tubes
Repairing manual double valve Budi Kurniawan 2
KWH coal grindinig sparate with plant Ariawan Hasanuddin 1

admin unit service
out of water in nozzle no 16 &
Done 7/3/2018 Nozzle no 27 is broken
Done 7/3/2018 Move material to Bag filter kiln 1
Done 7/4/2018 1 unfinished screen
Done 7/4/2018
Review Parameters setting for kiln 1

Done 7/6/2018 by Mr. Benoa & Mr. Vlad
Done 7/5/2018
Done 7/4/2018
Done 7/4/2018
Done 5-Jul-18
Done 5-Jul-18
Continue 5-Jul-18
Done 5-Jul-18
Up date WI for packing machine

Continue 5-Jul-18 prosedure (Created)
Done 5-Jul-18
Done
Done
Done
Continue
Continue
Sign permit on site ( confine space,

Continue WAH, Hot work & all activities at
coal area)
Modify done for inside hopper 601

Done raw coal handling
Done
Done Cleaning bering & additional grase
Back to normal position for flange

done coal dust transport system &
continue fuel system to kiln 1
Continue 141,48 Ton for 10 Jul 2018
Continue 109.13 Ton for 10 Jul 2018
Relocation nitrogen tubes to coal

grinding area beside nitrogen liquid
Done for Coal Mill (while a buffer of
nitrogen tubes is installed mine,
before the chains come)
Follow up PO of transmiter &

In Progress recivier
Solve issue with Maerz people,
Done hydraulic pump 1 can't start from
scada & start localy is trip
Done
Continue
Done
Done Waiting leaking test by pressure
Follow up PO to SCM for

Done selenoinde valve
Continue Check bearing condition BC 102

In Progress Follow up PO to SCM
Done
Done Follow up PO to SCM
Make sure no bee hive / animal

Done attacks that endanger safety more
for all area
Done Sertification starrt 12-14 July 2018
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done Operate with Mouse ( crate PR)
Done Top up raw coal silo to 8 M
Done
Done
Done
Done
In Progress Follow up PO toSCM

Done
Done
Done
Done
Done
In Progress Create PR tia portal
Continue
Continue review inspection sheet
Done WI & risk assesment visible on site
Done Follow up PO toSCM
In Progress
Continue
Done
In Progress
In Progress
No PO since juni 2018 (Follow up

In Progress to SCM)
Continue Continue monitiring
Done
Done
Continue
In Progress
Done
Done
Done
In Progress
In Progress
Done
Done
Done Inspection during kiln 1 off
Done
Done
Done
In Progress Create PR
Done
Done Except, coaldust systems kiln2&3
Done
Done
Done
In Progress
In Progress
Done Create PR fo door closer
Done
Done
Done
2. KPI Sharing
3. Operation Issue
5. Action today
Daily op

lime exposed into eyes durring
1 2-Sep-18 Safety sampling
Interlocking screw conveyors
2 2-Sep-18 Safety reymond and review sensors
position
3 2-Sep-18 Stone Handling SN 101 Need to install new screen
4 2-Sep-18 General Water filling to fire truck
5 2-Sep-18 All area All motor need to grease
Explotion vent 1 & 2 when Stop

12 5-Sep-18 Coal Mill sequence
Share incident lime expose lime to

13 5-Sep-18 Safety the eye
14 5-Sep-18 Coal Mill Limit swit need to replace
15 5-Sep-18 Laboratory AC not working in Laboratory

16 5-Sep-18 WB WB need to calibration
Bag Filter at coal mill dust collector
17 7-Sep-18 Coal Mill still run after stop product
transport
Raymond mill drive need to
18 7-Sep-18 Raymond Mill inspection
PS 401 & 402, PS 501 & 502 full
19 7-Sep-18 Silo capacity
Fly ash at loading bay area need to
20 7-Sep-18 Loading bay relocation
21 10-Sep-18 Lime Powder Area Leaking at SC 601
Packing hopper over flow due to

22 10-Sep-18 Packing Machine interlock load cell HH not working
(3000 kg)
23 10-Sep-18 Workshop Workshop need to house keeping
24 13-Sep-18 Powder Silo Fall from high
25 13-Sep-18 Packing Machine Chain for roller conveyor is damage

Unsafe action during inspection &
26 13-Sep-18 Safety open dump truck cover (terpauline)
The New TPS B3 building unsafe

27 13-Sep-18 Safety condition
28 13-Sep-18 Safety B3 waste status
29 14-Sep-18 Raymond Mill Raymond pre test after long stop
30 14-Sep-18 Loesche Mill Oil For HSLM need to add

31 14-Sep-18 Loesche Mill High temp in blower
32 17-Sep-18 Safety No APAR in office & Plant area
Start Raymond base on customer

33 17-Sep-18 Raymond Mill require
Lime Powder
35 18-Sep-18 Material Block at SC 602
Handling
Jumbo bag from canteen need to
40 18-Sep-18 Warehouse relocation to warehouse
41 18-Sep-18 Stockpile Baricade stockpile area
Dust emission at stokpile kiln #1 &

42 18-Sep-18 Stockpile #2
No power station at stone handling
45 18-Sep-18 Stone Handling area
Belt swey & high noize at stone
46 18-Sep-18 Stone Handling handling
Packing machine not achive
47 18-Sep-18 Packing Machine capacity 8 T/H
48 19-Sep-18 Raymond Mill Prepare & Inspection raymond Mill
49 19-Sep-18 Coal Mill Dust pump need to inspection

Belt cleaner for BC 401 402 is not
50 19-Sep-18 Lime handling available
Lime handling BC adjusment far
51 19-Sep-18 Lime handling from the BC 409
52 20-Sep-18 Fire Truck Property demage for fire truck
53 20-Sep-18 Safety No parking area for HME

54 20-Sep-18 Pedistrian way Cont. for plnat pedistrian
water contamination at SC lime
55 20-Sep-18 Powder handling powder area
56 20-Sep-18 Inventory Limestone reject from Bw & SBI
Filter blockage due to high dust

57 20-Sep-18 Coal Mill contamination
58 20-Sep-18 Powder handling Rotary valve abnormal sound
Lamp for road plant need to
59 20-Sep-18 Plant area replace
61 20-Sep-18 Raymond Mill Sample point need to improvement
62 21-Sep-18 Powder handling Big gap at telescopic plat foam
63 21-Sep-18 Electical panel Electical panel open condistion
64 21-Sep-18 Coal Mill Coal mill inspection
65 21-Sep-18 Kiln #1 Shell temp monitoring
Noltec system PLC need to

66 21-Sep-18 Raymond Mill relocation
67 21-Sep-18 Coal Mill 4 motor need to grease
Toe nails hit by table not wiring

68 24-Sep-18 Safety safety shoes
69 24-Sep-18 Utility Compressors oil Is reduced
Reject product ( limestone for raw

70 24-Sep-18 Quality material, lime, lime powder)
71 24-Sep-18 Disel Station Disel pump need to replace

High temp for motor blower due to
72 24-Sep-18 Coal Mill small fan
Schedule for Individual test of kiln
75 24-Sep-18 Kiln #1 #1
High fugutive dust & No cover for
76 24-Sep-18 Lime handling discharge VF 401 & 402
WAH issue standing on the fire

77 25-Sep-18 Fire Truck truck
77 25-Sep-18 Safety Bee nest at BC 102 & 103 area

Break dwon kiln 1 due to big stone
78 25-Sep-18 Kiln1 jam in VF tunnel
Compressor level oil is low for no 1

79 25-Sep-18 Compressor &3
Selenoide coal dust transport
80 25-Sep-18 Kiln 1 distribution no 2 is leaking
81 25-Sep-18 Raymond Mill Regulator in raymond is leaking
study for run board BC 102 & BC

82 25-Sep-18 Stone Handling 103 unloading stone system
84 25-Sep-18 Silo Powder Over load & reject from customer
8 Truck of limestone reject from

85 25-Sep-18 Raw Material PKBI due to CaCo3 is Under speck
85 25-Sep-18 Waste Non B3 No Rubish can at plant area

No Permit ( JSA, LMRA & WAH)
when perform high risk job,
86 26-Sep-18 Safety deblock material in telescopic to hi
blow
87 26-Sep-18 Stone Handling DV 101 can't running in auto
Screw conveyor USS fault ( bolts is

88 26-Sep-18 Raymond Mill broken )
Combustion air blower 2 is over

89 27-Sep-18 Kiln 1 heat
90 28-Sep-18 Coal Mill Inspection sechedule for coal mill
stock take for all inventory in the

91 28-Sep-18 Stockpile plant
92 3-Oct-18 Safety WAH Standing on the truck
Noise at flash dryer area due to

93 3-Oct-18 Safety regen time to long (240 sec)
instalation additional CCTV no
94 3-Oct-18 Safety information to operation team
95 4-Oct-18 Safety Smell of cigarete in CCR
Fall hazards operator of excavator

96 4-Oct-18 Safety standing on cover engine when
performing job
Humidity contamination at man
97 4-Oct-18 PS 401 hole PS 401 due to manhole not
fully close
Water pump system have to
98 4-Oct-18 Utility improve
99 4-Oct-18 Utility Filter Booster pump need to clean
Raw material limestone reject due

100 4-Oct-18 Quality to CaCO3 <96% & surface
impurities 2.3%
101 5-Oct-18 Safety Left Eyes hit by welding chips
102 5-Oct-18 Safety coal mill inspection
103 5-Oct-18 Safety Smoldering at coal storage
Driver Standing on the Hi blow

104 10-Oct-18 Safety when performing the job
No use safety glass when
105 10-Oct-18 Safety performing the job due to galassies
is blur
Quality CaO drop, due to rotary

106 10-Oct-18 Kiln 1 coal dust redusing / trip when 6
termocouples is spike
107 10-Oct-18 Operation Iddle run for material handling
Shaape tail pulley is out on the

108 10-Oct-18 Stone Handling housing
Contruction or base plat of WB is

109 10-Oct-18 WB damage
Product silo 401 & 402 need to

110 11-Oct-18 Lime handling install new measuring hole
Vibrating feeder 101 overload due
111 11-Oct-18 Stone Handling to high speed
oil For bucket elevator need to
112 11-Oct-18 Lime handling replace
113 11-Oct-18 Workshop Scrap need to relocate to B3 room
grase bearing screw conveyor is

114 12-Oct-18 Kiln 1 melting
115 12-Oct-18 Loesche Mill BE 601 need to replace oil
Classifier bering need to additional
116 12-Oct-18 Loesche Mill grease
Driver SBK standing on the Hi Blow
117 15-10-18 Safety when performing the job
PS 501 & 502 indication level is not
118 15-10-18 Powder silo acurate
119 16-10-18 Coal Mill False air in coal grinding
120 16-10-18 Coal Mill False air in coal grinding
121 16-10-18 Plant area Draianaage Full sediment
122 16-10-18 All area Mapping APAR not clear in All Area
Indication temp at vessel is not

123 16-10-18 Coal Mill corect
Temperature hot gas & mill inlet
123 16-10-18 Coal Mill mill need to check
Lamp in coal building is not "ON" in
124 17-10-18 Loesche Mill bag filter area
125 17-10-18 Kiln 1 Hose of direct chimney is damage
126 17-10-18 Safety All APAR need to put in great place
WB need to weigh test after

127 17-10-18 WB repairing
Hose Fitting for powder silo
128 17-10-18 Utility aeration need to improve
120 18-10-18 Coal Mill Co Content high after stop coal mill
Loader Opr standing on loader

121 18-10-18 safety when performing jobs
Hose of water spray in coal mill is
122 18-10-18 Coal Mill leaking
V belt for combustion blower kiln 2
123 18-10-18 Kiln 1 is damage
Properties damage (Rolling door)

124 19-10-18 Warehouse due to crashing with Forklift
Kiln #1 tripTemperature top kiln is

125 19-10-18 Kiln 1 error
Kiln #1 trip due to Combustion air

126 19-10-18 Kiln 1 blower no 2 is in protective mode
Regulator direct chimney need to

127 19-10-18 kiln 1 relocation
128 19-10-18 Lump silo Noise when material fall to PS 402
Limestone
129 19-10-18 Noise at SN 101 when material plat
handling
Cover draianage inspection hole
130 22-10-18 Utility corner warehouse to the powder
silo is damage
Unsafe action during weekend,

131 22-10-18 Safety some task working without proper
PPE
Prepare for installation VF at
132 22-10-18 Raymond Mill raymond mill
133 22-10-18 Packing Machine Sequence test of packing machine
134 22-10-18 Coal Mill Leaking point at manhole bag filter
Limestone No Maintenance acees to Conter

135 22-10-18 handling weight BC 102 & 103
Unsafe condition during loading

136 22-10-18 Safety jumbo bag at loading bay area
Limestone conveyor for K#2 ( BC106 & 108),

137 22-10-18 handling Rubber skirt need to rectify.
Plant no smoking area, cigarete

138 23-10-18 Workshop butt at workshop area
139 23-10-18 WB Commissioning WB no 2
Need power supply to support

140 23-10-18 Coal storage vendor install hydran
Loto matrix and loto box need to
141 23-10-18 All area install at every shop
Plange burner need to install
142 24-10-18 Kiln 1
grouding cable
Commissioning alarm & training for

143 24-10-18 Safety alarm system in the plant
acid cabinet for door holder is

144 24-10-18 Laboratory damage
Unsafe condition cable at stockpile
145 25-10-18 Safety kiln 3
146 25-10-18 Safety Lime safety guide line
Limestone gear box oil for BC 102 & 103 need

147 25-10-18 handling to replace
Limestone
148 25-10-18 take up pulley for BC 103 is damage
handling
149 25-10-18 Stone Handling Spillage return roller BC 104
dark at take up pulley area 102 &

150 26-10-18 Stone Handling 103
No access for switch manual valve
151 29-10-18 Safety purging system CO2 to vessel
152 29-10-18 Safety Kiln running with pressurize
Safety coordination project task

153 29-10-18 Safety (hydran system)
154 29-10-18 WB 2 No distrube for WB 2
2 bolts for purging system is

155 29-10-18 Kiln #1 damage
Weighing load cell at raw coal is still

156 29-10-18 Coal Mill not clear
Rain coat can not use in plant due

157 30-10-18 Safety to have no reflector
158 30-10-18 safety Motor BV 401 is short
Water Contamination at BC 401 &
159 30-10-18 Safety 402 area
160 30-10-18 Raymond Mill Fan for Motor FS 401 is damage
161 31-10-18
162 31-10-18
18-10-18
investigation meeting Tri Suhendro 1 10/3/2018
Check Interlocking raymond mill, Ariawan Kurniawan 1

inspection sensor position
Install new screen Budi Kurniawan 1
Install new water line for fire truck Budi Kurniawan 1
Install new naple for greasing than Ariawan Hasanuddin 2

greasing according spesification motor
Repair expotion door Budi Kurniawan 1
Trend Analysis & review WI stop Ihsan Andi 1

sequence Loesche Mill
Share investigation reports to all team Tri Suhendro 1 10/3/2018
Replace limit swit for explotion vent 1 & Ariawan Hasanuddin 1

2
Repairing AC in Laboratory Wina Ariawan 2
Calibration WB with vendor Saeful Hasanuddin 1
Ensure bag filter coal dust transport Off

All CCR Opr Andi 1
after stop Product Transport
Inspection raymond mill drive Budi Kurniawan 2
Relocation product to loading bay area All shif Leader Suhendro 2
Relocation fly ash Tri Suhendro 2
Close the gate with silicone at SC 601 Budi Kurniawan 2
Check signal & interlock system for lime Ariawan Hasanuddin 2

powder sequence transport
HK workshop Budi Kurniawan 2
Install safety life line Bayan Kurniawan 2
Install chain for roller conveyor Budi Kurniawan 3

Check location for dump truck Tri Kurniawan 1 31-Oct-18
inspection station
Review & Follow up to contractor Tri Suhendro 1 9-Oct-18
Fly ash data Ihsan

Chemical waste Wina
Oil, filter, majun, grease & contaminated Budi Suhendro 2
good
Electrical tonner, accu, komputer etc Ariawan
HK & individual Equipment test, stat

sequence witout material & test Ihsan Andi 2
transport system
Add HSLM oil for HSLM Budi Kurniawan 2
Create ventilation in blower Budi Kurniawan 2
review & re mapping for APAR Tri Suhendro 1
Take sample before stat to CaO >90% & Operation team
T60 <9 Min Andi 2
Monitoring screw conveyor aftr cyclone Operation team Andi 2
Check termination, open cover screw & Taufik & Haikal Andi 2
cleaning material block
Relocation all jumbo bag from canteen Saeful Andi 2
to warehouse
stockpile fly ash
Stockpile kiln #1 & #2 Ihsan Trimunggara 1
Emergency Stockpile Kiln #1 & #2
Study for install sprey system Trimunggara Suhendro 1
Install power station at stone handling Rismawan Hasanuddin 1

area
Repair discharge chute & install guide
plate Budi Kurniawan 2
Ensure packing machine system start Hasanuddin Suhendro 2

Auto system
Inspection raymond mill Operation team Andi 2 19-Sep-18
Inspepction dust pump bin vent Eeng Kurniawan 2 19-Sep-18
Install belt cleaner at BC 401 & 402 Budi Kurniawan 2
Reposition near VF 401 Ariawan Hasanuddin 2
Create cronology & repairing fire truck Tri Suhendro 2
Create parking area for HME Tri Suhendro 1

Marking & Cont. paiting Tri Suhendro 2
Add silicone for all SC lime powder Ihsan Kurniawan 2
handling
BW CaCo3 <96% & Inspection stockpile Wina Suhendro 1
before delivery to plant
SBI Big stone & clay contamination &
Inspection stockpile before delivery to Wina Suhendro 1
plant
Clening water storage & intall full cover Budi Kurniawan 2
Inspeksi rotary valve Budi Kurniawan 2
Replace lamps at plant area Ariawan Hasanuddin 2
Replace with bigger size of pipe Budi Kurniawan 2
Instal hand rail arund plat foam Budi Hasanuddin 1

Ensure all electrical panel in close All electical Hasanuddin 2
position
Inspection & start coal mill Operation team Hasanuddin 2
Mapping temp. kiln shell Operation team Andi 2
Relocation from kiln 3 blower room Suhendro Project 2
Add grease before start caol mill Rismawan Hasanuddin 2
Ensure All Personel use PPE 1

Tri Suhendro
First Aid Madichine must be Availiable at 1
all Area
Inspection Compressors for root cause Ariawan Hasanuddin 2
and fill oil compressors
Discustion point with SCM, geologist, All Manager Suhendro 2

laboratory & sales team
Replace disel pump Budi Kurniawan 2
Replace fan at motor blower Ariawan Hasanuddin 2
Individual test of kiln #1 Operation team Andi 2
Instal cover for VF 401 & 402 Budi Kurniawan 2
Install ancor point on the fire truck Kurniawan Trimunggara 1
Remove bee nest at BC 102 & 103 area Ihsan Trimunggara 1

Ensure bargate is 3 open 1 close
position, check on site & contol flow Operation team Andi 2
material by patroler & CCR opr
Top up level oil no 1 & 3 & preventive Ariawan Hasanuddin 2
maintenace
Replace selenoide coal dust transport Ariawan Hasanuddin 2
distribution no 2
Repair lekaing point at noltec system Ariawan Hasanuddin 2
Safety check
Operation team Kurniawan 2
Individual & sequence test stone
handling
Install facility unload from hi blow to silo Kurniawan Suhendro 2
powder
Inspection to stockpile PKBI Radi Suhendro 2
Cordination with government Gema Suhendro 2
Ensure all activity have permit Operation team Trimunggara 1
Ensure unloading system can stat in auto Ariawan Hasanuddin 2
Repair broken bolts for screw conveyor Budi Kurniawan 2
Inspection to cleaning filter Combustion Ariawan Hasanuddin 1

air & inspection to VSD at MCC kiln
Inspection coal mill area Operation team Andi 2
Stock take all inventory in the plant with Operation team

finance & Operation crew Suhendro 2
Ensure no standing on high level All Operation

position at 1.8 m high & use body Trimunggara 2
team
harneess
Inspection & reduce regen time for Ariawan Hasanuddin 2
pressure
Cordination with project Trimunggara Suhendro 1
investigation
Socialitation new rules regarding no All people in the Trimunggara 1
smoking area in the plant since 1 palnt
October 2018
Operator
Refresh the safety rules Trimunggara 1
Excavator
Ensure manhole fully close with sealing Shif leader Ihsan 2
Install new tank Ariawan Hasanuddin 2
Inspection & Cleaning filter booster Budi Hasanuddin 2

pump
MBF Stockpile inspection before cont. Purnomo Suhendro 2

delivery
Create cronology & create SAM reports

Kurniawan Trimunggara 1
All acident have to comunication/ share
to SVP & Superior
Create & collect all time sheet for all Ihsan Trimunggara 1
HME
Inspection, monitoring & compating coal Rustam Andi 1
at coal storage
Facility for inspection truck available in All people in the Trimunggara 1
the plant palnt
Review for type for safety google & Trimunggara Suhendro 1

monitoring minimun stock in the plant
Setting delay time to normal 10 sec &

find out the root cause of interlock Ariawan Hasanuddin 1
system
Ensure all equipment of material All CCR Opr Andi 2
handling off after operation
Repairing it Budi Kurniawan 2
Repiring Budi Kurniawan 2
Test Weigh Ariawan Hasanuddin 2
Install measuring hole Budi Kurniawan 2
Reduce speed vibrating feeder 101 Ariawan Hasanuddin 2
Replace oil Budi Kurniawan 2
inspection & filter scrap and relocate to All personel Trimunggara 1

B3 Room
Additional grease / change type of grase Budi Kurniawan 2
Replace oil for BE 601 Budi Kurniawan 2
Add grase Budi Kurniawan 2
New transporter not induction yet Tri Husni 1

Calibration level sensor Ariawan Hasanuddin 2
close gap at drag chain, flow gate, Ihsan Kurniawan 1

cassing bolts
flange bolt ducting inlet bag filter Budi Kurniawan 1
Cleaning plant drainage All shif Leader Andi 2
Share APAR possition in the plant Trimunggara Suhendro 1
Replace thermocouple with longger Ariawan Hasanuddin 1

thermocouple
Visual inspection Ariawan Hasanuddin 2
Inspection & replace Rismawan Hasanuddin 2
Replace hose Budi Kurniawan 1
Install hanger for APAR position Kurniawan Trimunggara 1
Test Weigh Rismawan Hasanuddin 2
Build up elbow / fitting Budi Kurniawan 2
Review stop sequence for safety All personel Suhendro 1

condition after stop coal mill
Refresh the safety rules All personel Trimunggara 1
Repairing / replace hose Budi Kurniawan 2
Replace v-belt Budi Kurniawan 2
Investigation reports
Trimunggara Suhendro 2
Repairing rolling door
Inspection & replace termocouple Ariawan Hasanuddin 1
Invenstigation root cause Ariawan Hasanuddin 1
Reposition regulator Budi Kurniawan 2
Install noise absorber Tarpin Kurniawan 2
Install noise absorber Budi Kurniawan 2

Replace cover Budi Kurniawan 2
Share weekend activities for safety Tri Suhendro 1

concern
Empty out all product from PS 502 All shif Leader Ihsan 2
Ensure packing machine system start Ariawan Hasanuddin 2

Auto system
Add silicone at leaking point & around Eeng Kurniawan 2
man hole bag filter
Fabrication maintenance aceess Budi Kurniawan 2
Review WI loading jumbo bag to truck ihsan Andi 2
Review Forklift Trimunggara Suhendro 1
Repairing skrit rubber Suhendro Project 2
Install information board NO smoking at All personel Trimunggara 1

workshop area
Saeful &
Join Commissioning Hasanuddin 2
Ariawan
Inform to vendor power location Ariawan Hasanuddin 2
Create PR for white board and etc Ihsan Andi 2
Install grounding cable Ariawan Hasanuddin 2
Tri, ihsan &

Joint Commisioning Project 1
Ariawan
Repairing Budi Kurniawan 1
Inspection cable Ariawan Hasanuddin 1
Install shower at kiln 1 area (Kiln door Budi Kurniawan 1

area)
Replace oil Budi Kurniawan 2
Replace bearing Budi Kurniawan 1
Adjust secondery belt cleaner BC 104 Shif leader Kurniawan 1
Install lighting Ariawan Kurniawan 1

Install plat form Budi Kurniawan 1
Check interlock with purging system Ariawan Hasanuddin 1

Review log sheet Kiln operation Ihsan Andi 1
Meeting with PT Indolock Trimunggara Suhendro 1
Waiting handover from Project Suhendro Project 1
Install new bolts Budi Kurniawan 1
Check calibraton status Suhendro Project 1
ask manual book Suhendro Project 1
Create PR for rain coat & review Trimunggara Suhendro 1
Rewinding motor Rismawan Hasanuddin 1

Inspection & install cover at
contamination area Budi Kurniawan 1
Replace impeler Budi Kurniawan 1

Done Share to all Sibelco company
Done
Done
Done
Done
Done
Create Insvestigation report
Done
Done Create Root cause analysis
Done
Done
Done
Continue
Done
Continue
Done
Done
Max capacity 3000 kg reduce to

Done 2500 kg for over flow
Done
Done
Done
Done
Done Waiting for permit realase
Continue Fly ash done
Done
Done
Done
Done
Bellow target PS 502 & on target
Done 501
Done
Done
Done
Done
Done Temporary Baricade
Done
in progress
Done Replace MCB
Done
Peripication to Project & Invite

in progress vendor for give training
Done
Done
Follow up SCM & Adjusment for BC
Done cleaner at other area
Done
in progress
in progress
in progress
Done
Continue
Continue
2 Week basis for cleaning water

in progress storage
Done
Waiting sparepart to repair fitting
in progress lamp
Done Check actual quantity of sample
Done
Continue
Done
Continue Weekly Basis
in progress
Done
in progress
First Aid Box Audit
Done
Continue
Done
in progress
Done
Done
Share to all team for use body

Done harness when perform task on the
fire truck
Done
Continue
Done
Done
Done
Done
in progress
Recheck stock pile befor send

Done limestone material to plant
in progress
Done
Done
Done
Done
Done
Done
Continue
Done Reduce regen time to 120- min
Continue Share all activites in the plant
Done
Continue
Done
in progress
Done
Confirmation to Purnomo before

Continue unloading limestone at our
stockpile
in progress Waiting share point for acident
Continue
Continue
Warning all shift leader not use

Continue facility
in progress
Discustion with Armin ( Stop Coal

Continue dust supplay, Kiln OFF)
Continue
Done
Done
in progress Gap 10 Kg at repairing point
Done
Done
Done
in progress
Done
Done
Done
Continue
Done
Cont. monitoring when running

Continue condition
Cont. monitoring when running
Continue condition
Install baricade when open
Continue drainage cover
in progress
Done
Done
in progress
Done
in progress
Done
Build up fitting hose if leakage

Continue condition
in progress
Continue
Done
Done
Done
in progress Follow up SCM
Done
Done
Done
Done
Done
Continue
in progress Waiting confirmation from project
Done Test by material
Continue
Done
in progress
in progress
in progress
Done
in progress
Done
in progress Follow up SCM
Done
Done Resechedule Project Lintec
Done
done
Done
Done
Done
Done
Done
in progress Standby ladder
Done Install protect cooler

Done
Done
in progress
Reduce Compress air purging from

Done 6 to 5 mbar & change interpal 6 sec
in progress
in progress
in progress
Done No spare for motor BV
Done
in progress
2. KPI Sharing
3. Operation Issue
5. Action today
Daily o

Indolok activies during installation
1 5-Nov-18 Coal storage water pipe line
Nitrogen Tube condition is usafe
2 5-Nov-18 Kiln condition
3 5-Nov-18 Coal Grinding
Diverter for 401 & 402 need to

7 6-Nov-18 Lime Handling improve
13 8-Nov-18 Safety
16 8-Nov-18 Limestone handling washing stone need to improve
Spillage at water pound difficult to

17 8-Nov-18 Water pound clean
HK tools (steal pipe, metal scrap etc) at

20 9-Nov-18 Safety pedistrian way
Near miss BC 102 cut off all the belt

22 12-Nov-18 Limestone handling flow dwon the ground area
23 12-Nov-18 Limestone handling BC 102 is cut off due to overload
24 12-Nov-18 Raymond
25 12-Nov-18 Kiln #1 6 Temperature burner Kiln spike

27 12-Nov-18 Kiln #1 Coal Dust rotary valve 2 spike
28 13-Nov-18 Safety Motor cycle enter to the plant
29 13-Nov-18 Fire Truck Sirine of Fire Truck is Demange
Waste Gas Filter Vibrating Detector

30 13-Nov-18 Kiln #1 Alarm High
First aid injury skin iriatation during

32 16-Nov-18 Safety cleaning material block in the mill
right Spion for Operatin car need to

33 16-Nov-18 Safety repairing/replace
T60 for Hi blow deliver to customer
35 16-Nov-18 Quality >12 min
36 19-Nov-18 Safety Poundation emergency silo coal dust

damage hit by loader
Take sample lime powder from chute
38 19-Nov-18 Powder Handling from 501 & 502
Door toilet Lintec container is damage
40 21-Nov-18 Safety due to hit by loader
41 21-Nov-18 Safety Fire Truck hit warehouse wall
Unsafe action during install & remove

42 21-Nov-18 Safety jumbo bag for fly ash at BC 404
Contractor not use PPE properly

43 21-Nov-18 Safety during work at out door compressor
Oil for roller of raymond mill need to

44 21-Nov-18 Raymond inspection
Power failure from PLN, during heavy
45 21-Nov-18 Plant raining
Kiln stop due to deviation discharge
46 21-Nov-18 Kiln #1 line -500 kg
47 21-Nov-18 Kiln #1 Modul cleaning filter unit error
48 21-Nov-18 Kiln #1 Skrit rubber for BC 105 is damage
PWS of BC 102 can't not reset form

50 21-Nov-18 Stone Handling out side
51 22-Nov-18 Stone Handling Cable at BC102 cables scattered about
empty Truck not allowed to parking at

52 22-Nov-18 plant front of plant due to distrub transport
access
53 22-Nov-18 Coal grinding Coal grinding need to preventive
preparation room need more electrical

54 22-Nov-18 Laboratory Power supply and air compressors
Abnormal sound at screw conveyors

55 22-Nov-18 Kiln#1 fly ash
Truck Hi-Blow driver not use PPE in
56 23-Nov-18 Safety the palnt at evening
57 23-Nov-18 Safety Man power in the plant not enough
58 23-Nov-18 Safety Nitrogen Tube no protection
59 23-Nov-18 Washing stone Plant water resources not enough
60 23-Nov-18 Safety Landslide behind tunnel kiln #3

Water distribution cooling tower not
61 23-Nov-18 Coal Mill rotate
Contractor not use PPE properly
62 28-Nov-18 Safety during work at hydrant pump
Unsafe action (WAH) hydrant water

63 28-Nov-18 Safety tank installation standing on the tank
without full body harness
RAM for loading coal to hopper 601 is

64 28-Nov-18 Coal storage damage
65 28-Nov-18 Kiln#1 Motor Heat Exchanger Overload
Isolation cable 20 KV need to check
66 28-Nov-18 Trafo due to flashover
Motor cooling water no 2 abnormal

67 28-Nov-18 Kiln#1 sound due to coupling ruber damage
Waste Gas Filter Vibrating Detector

68 28-Nov-18 Kiln#1 Alarm High
67 28-Nov-18 Coal Mill Expolosive door no 12 is leaking
Near miss at pedistrian behind
68 28-Nov-18 Preparation room preparation room due to zink not in
proper position
69 28-Nov-18 BC 105 Spillage under BC 105 need to clean
70 29-Nov-18 Safety stone sediment flow water to the river
Transportation truk is slip at

71 29-Nov-18 Safety emergency stock pile
Big stone is block at chute VF dump
72 30-Nov-18 Safety hopper
Hi Blow driver not use mandatory PPE
73 30-Nov-18 Safety in customer plant
Worker from out side not use
74 30-Nov-18 Safety mandatory PPE
75 30-Nov-18 Stone Handling Belt for BC 102 is scrath
BC 109, BC 102 & BC 103 need to
76 30-Nov-18 Stone Handling install self aligning roller
capasitor bank fro LVMDP 1 for
77 30-Nov-18 LVMDP 1 contoling cost Phi
Melting cable waste gas contol unit to
78 30-Nov-18 Bag filter K#1 field nee to replace
Weekend Lintech is not use Proply PPE
79 3-Dec-18 Safety during performing job fabrication tank
coal dust
Kiln off due to low pressure to kiln

80 3-Dec-18 Compress air system
weighing different with customers

81 3-Dec-18 WB (Laibel) 8 ton
82 3-Dec-18 Kiln #1 PM Schedule
83 4-Dec-18 Safety Truck driver not use PPE in the palnt
Welding gloves is damage & stock not

84 4-Dec-18 Safety avialable
85 4-Dec-18 Kiln #1 Temp kiln #1 is not stabil
86 4-Dec-18 Kiln #1 Rotary no 2 valve is leaking
87 4-Dec-18 Kiln #1 Position pistion spike error for no 2
Emergency cooling system pump is

88 4-Dec-18 Kiln #1 leaking
89 5-Dec-18 Safety Farmer want to harvest at garden
90 5-Dec-18 Safety Undersize stockpile need to relocated
Plant struck by lighting durring raining

91 6-Dec-18 Safety due to plant
is prone to lightning strikes
92 6-Dec-18 Safety water leakage at windows office

93 6-Dec-18 Safety safety Goggles not properly used
94 6-Dec-18 Raymond
Roller mill need to add lubrication oil
95 6-Dec-18 all Area Check all equipment damage due to
lighting stikes
material flushing from sampling point
96 7-Dec-18 Safety PS 502 due to manual valve not install
yet
Driver impact from flushing material

97 7-Dec-18 Safety red eyes driver hit by powder
Bolt is damage for cover fan whizzer
98 7-Dec-18 Raymond motor
99 7-Dec-18 Lime handling DC 403 is block due to wet dust
BC 402 is scratch due to material blok

100 7-Dec-18 Lime handling at chute to BC 404
Coal Truck driver not use PPE properly
101 10-Dec-18 Safety in the palnt
102 10-Dec-18 Kiln #1 Quantity Production lost
Hydraulic of discharge table no 2 for

103 10-Dec-18 Kiln #1 kiln #1 need to replace
104 10-Dec-18 Stone Handling BC 105 need to instal belt trainer
Current electrical LOTO device is not

105 11-Dec-18 Safety suitable with fied power cut device
106 11-Dec-18 Safety Slippery at road below lump silo

Suresh fall down between silo powder
107 11-Dec-18 Safety and warehouse
Calculation method for material
108 11-Dec-18 Raymond transport raymond mill need to check
109 12-Dec-18 Safety Fuel disel Spillage around fuel station
Skirt rubber for BC 601 need to

110 12-Dec-18 Coal mill replace
Nipple grase for hydraulic cylinder 2
111 12-Dec-18 Kiln #1 need to modify
Third party (SCG) new rules about
112 13-Dec-18 Safety transporter safety incuding pinalty for
violation
Pipe Leaking at fuel station for filling
113 13-Dec-18 Fuel Station HME
Snub pulley for BC 102 need to
114 13-Dec-18 BC 102 dislocated
115 13-Dec-18 Safety BC 109 need to install safety guard
Washing stone need to install by pass
116 13-Dec-18 Limestone handling line
New working plat form for BC 102 &

103 need to install lamp
117 13-Dec-18 BC 102 & BC 103
At tail pulley area for BC 102 & 103
need to install lamp
Loading Hi-Blow by 2 person due to

118 13-Dec-18 Slocal panel position at second floor
119 14-Dec-18 Safety Lintec office need to baricade
120 14-Dec-18 Safety Sediment pound need to bariccade

PS 502 need to packing with jumbo
121 14-Dec-18 Powder Handling bag due to Tonase in the silo is 411
Ton
122 14-Dec-18 Raymond 6 Roller oil level need to check
High pressure pump for fire truck is

123 14-Dec-18 Fire Truck leaking
Undersize quantity is different

124 14-Dec-18 Undersize between screen Laboratory & actual
screen
Foreign people in the plant ( children)

125 15-Dec-18 Safety from farm behind workshop
126 15-Dec-18 Safety Spillage fly ash from BC 402
127 15-Dec-18 Lime handling BE 406 & 407 need to inspection

Water pipe line for washing stone is
128 15-Dec-18 Water pipe leaking
129 15-Dec-18 BC 105 Gap rubber at tail BC 105
Raymond stop 4.13 hrs due tp whizzer

130 18-Dec-18 Raymond motor trip, comunication error
No scune cable for motor

Kiln stop 2.32 hrs due to modul lower
131 18-Dec-18 Kiln #1 bin hopper is short
Heat input calculate is not acuarate
132 18-Dec-18 Kiln #1 during kiln stop
133 18-Dec-18 Loesche Mill Internal inspection
134 18-Dec-18 Sample crusher V belt for crusher cut off

Operatinal car scratched during trip to
135 19-Dec-18 Operatioal car quarry
136 19-Dec-18 Garden office Carterpillar pests at garden office
Cable tray sensors lower level bin
137 19-Dec-18 Kiln #1 discharge table need to repair
138 19-Dec-18 Limestone handling Bolt loss for Diverter BC 102 & 103
139 19-Dec-18 General 8 road plant lamp is damage
Need to install alarm sirine for CO and
140 19-Dec-18 Losche O2 Content
all buctket elevator need to install
141 19-Dec-18 Lime handling incing switch for inspection
Water pipe line leaking at reducer

142 20-Dec-18 Pedistrian conection, need to create control box
143 20-Dec-18 GEneral Security post need to install CCTV
Cable tray at dust collectors need to

144 26-Dec-18 Kiln#1 reposition
145 26-Dec-18 utility Compressors No 3 oil leakage
Improvement Double valve raymond

146 26-Dec-18 Raymond need to action quickly
147 26-Dec-18 Stone Handling BC 104 Need to intall belt trainer

Welding activity near fuel station at 24
148 27-Dec-18 Safety Dec 18
149 27-Dec-18 Kiln #1 WGF cleaning control unit error
150 27-Dec-18 Lime Handling No maintenance access for DC 403
Solar pump for filling HME is damage

151 28-Dec-18 Fuel Station
Solar pump for HGG system is
abnormal
Complain about water flow after
152 28-Dec-18 Community complain modify main disposal drainage during
raining condition
PM Schedule need to cooling dwon for
153 28-Dec-18 Raymond internal inspection
154 2-Jan-19 Packing Machine Motor rolleer conveyor is burn
155 2-Jan-19 Lime handling Chute for fly ash to BC 404 is modifed
SBA Hi blow transporter no choke

156 3-Jan-19 Safety wheel during parking
157 3-Jan-19 Kiln #1 Grease line discharge table is damage
158
Review permit & Schedule on site Trimunggara Suhendo 1
Coordination with project Suhendro Project 1
Replace selenoide valve Hasanuddin Husni 1
Improve chute for BC 401 & 402 Budi Kurniawan 2
Install LOTO BOX around loading lime Ihsan Trimunggara 1

powder area
Install auto matic valve at washing Ariawan Hassanudin 1
stone
Searching for BOBCAT Machine Andi Husni 1
Mapping area for tool box at Ihsan Trimunggara 1

limestone handling & lime handling
Fabrication tools box Budi Trimunggara 1

No go zone under BC 102 & 103
area, Potection under all conveyor Trimunggara Suhendo 1
system
Motor spec = 41.5 A
Operating current = 24 A
Ariawan Hassanudin 2
Protection = 36 A
Inspection FLI all Conveyors
install speed sensors for blade
classifier Ariawan Hassanudin 2
Observation root cause Ariawan Hassanudin 2

Check conection signal Ariawan Hassanudin 1
Review SOP for Scurity in the palnt Scurity Trimunggara 1
Replace Sirine fire truck Trimunggara Suhendro 1
Check WGF Vibrating Detector Alarm Ariawan Hassanudin 1

High
Improve body protection for PPE Trimunggara Suhendro 1
Repair / replace Gema Suhendro 1

Kiln Product T60 <7 min sent to PS Andi Suhendro 1
402 & >7 min send to PS 401
Raymond product T60 <10 min sent Andi Suhendro 1

to PS 501 & >10 min send to 502
Mix start when T60 <8 min Andi Suhendro 1
Temporary action If quality T60 >12

dispatch coordination with operation Kurniawan Suhendro 1
team prepare facility unloading
facility
Investigation property damage Trimunggara Suhendro 1
Create WI for safety sampling Radi Suhendro 1
Create I - CAM Trimunggara Suhendro 1
Create I - CAM Trimunggara Suhendro 1
Control Ihsan Andi 1
Review induction method Trimunggara Suhendro 1
Inspection oil level roller for Budi Kurniawan 2

raymond mill
Reports plant stop due to power Ariawan Hassanudin 2
failure
Melting stone between table & kiln Ihsan Andi 2
Install vortex cooler Ariawan Hassanudin 2
Fabrication skrit rubber & install sktit

rubber when PM schedule budi Kurniawan 2
Replace PWS sensor Ariawan Hassanudin 1
Inpection the cable and trim the Ariawan Hassanudin 1

cable
move area parking to front of Security Suhendro 1

warehouse
Base on PM schedule Budi Kurniawan 2

Install electrical power station and
reposition portable compressor to Ariawan Hassanudin 2
preparation room
lubricate the screw conveyor ujang tarpin Kurniawan 2

Review safety induction for all Trimunggara Suhendro 2
contrctor
Review schedule electrical shift Ariawan Hassanudin 1
Fabrication bridge & rack for coal Kurniawan Suhendro 1

dust kiln #1
Concrate coal dust floor for kiln #1 Andi Suhendro 1
look for new water sources in the Hasanuddin Suhendro 1

plant (Behind lesche building)
Monitoring landslide Purnomo Suhendro 1
Inpection when coal mill stop Ariawan Hassanudin 1
Stop job,breafing, reporting & Trimunggara Suhendro 1

review safety induction
Stop job,breafing, reporting &

review metod statement induction Trimunggara Suhendro 1
Temporary repair with gabion Trimunggara Suhendro 1
Inspection motor no 1 Ariawan Hassanudin 1
inspection cable Hasanuddin Suhendro 1
Replace ruber Budi Kurniawan 1
Inspection vibration at was gas filter Budi & Rismawan Kurniawan 2

motor
Repair explotion door Budi Kurniawan 1
Review ventilation prepareation Radi Kurniawan 1

room
Cleaning spillage Ihsan Andi 1
install trap at drianage Trimunggara Suhendro 1
Water Sendiment pond monitoring Radi Trimunggara 1
Compating with stone Andi Trimunggara 1
Control during loading lime stone to Rustam Radi 1

dump hopper
Review PPE in customer plant Trimunggara Husni 1
Remander first contol for mandatory Scurity Trimunggara 1

PPE in the plant
Repair Belt scrath Budi Kurniawan 1
Install self aligning roller Budi Kurniawan 1
Remanding project for commisioning Project Suhendro 1

LVMDP 1
Replace cable when cable arrive Husni Hassanudin 1
Remander safety mandatory PPE in Trimunggara Suhendro 1

the plant
check leaking point, improve auto

start 5.5 bar for stand by Ariawan Hassanudin 1
compressor
Check actual WB in customer plant Imam Suhendro 1
Check any issue for kiln #1 Operation team Suhendro 1
Remainder all truck driver Scurity Trimunggara 1
Purchase new welding gloves ASAP Trimunggara Suhendro 1
Inspection Nozzle spider burner Ihsan Andi 1

Inspection & repair Budi Kurniawan 1
Inspection & repair Ariawan Hassanudin 1
Check name plate, Inspection & Budi Kurniawan 1

repair
Ensure have induction & follow palnt Gema & Suhendro 1
safety rules Trimunggara
Undersize stockpile in font of the Rustam Andi 1

plant have move beside fence
Check lighting rod by certified

person / vendor, Trimunggara Hassanudin 1
Repair leakage Budi Kurniawan 1

review and brifing all personel to use Trimunggara Suhendro 1
PPE properlly
add oil at roller mill Budi Kurniawan 2
check all equipment Ariawan Hassanudin 2
Install manual valve Budi Kurniawan 1
i-Cam full investigation incident Trimunggara Suhendro 1

Replace bolt for cover fan motor Ariawan Hassanudin 1
Cleaning DC 403 & replace bag filter Ihsan / Mech Andi 1
Keep monitoring for dust contol to All shift leader Andi 1

BC 404
Safety Induction Trimunggara Husni 1
Check weighing trap & skip bucket Ariawan Hassanudin 1
Replace hydraulic discharge table Budi Kurniawan 1

unit
Install belt trainer for BC 105 Eeng Kurniawan 1
Follow up LOTO device Trimunggara suhendro 1
Clean plant road Ihsan Andi 1
Investigation incident Trimunggara Suhendro 1
Check calulation method Ariawan Hassanudin 1
Concrete floor around fuel station Ihsan Andi 1
Replace skrit rubber Budi Kurniawan 1
Modify nipple grase Budi Kurniawan 1
Sosialitation rules about safety to all Husni Suhendro 1

transporter & review MOU
Repairing leaking point Budi Kurniawan 1
Repair snub pulley Eeng Kurniawan 1
Install safety gurard for BC 109 Budi Kurniawan 1
Install by pass line Budi Kurniawan 1
Install lamp both area Ariawan Hassanudin 1
Check & analyze possibility to Ariawan Hassanudin 1

relocated electrical panel position
Install baricade around Lintec area Ihsan Trimunggara 1
Install baricade around sediment Ihsan Trimunggara 1
pound area
Packing lime powder with jumbo bag Ihsan Andi 1
Check oil level for roller raymond mill Budi Kurniawan 1
Repair leaking point Eeng Kurniawan 1
Review screen aperture Radi Suhendro 1
Install fences behind workshop & Trimunggara Suhendro 1

coal building area
Inspection spillage fly ash every 4 hrs Ihsan Andi 1
Inspection BE 406 & 407 Eeng Kurniawan 1
Repairing leaking point Budi Kurniawan 1
Repair gap rubber BC 105 Budi Kurniawan 1
Repiring error comunication Ariawan Hassanudin 1
Improve raymond cable Ariawan Hassanudin 1
Repairing short cable Haikal & Saepudin Hassanudin 1
Inspection calculation error & check Ariwan Hassanudin 1

program
Measuring wear rate at roller & Budi Kurniawan 1
table, Check nozzle water spray
replace v belt for crusher Radi Kurniawan 1
Change operatinal car to quary Gema Suhendro 1
Spary with carterpillar pets Gema Suhendro 1
Repair durring PM Kiln#1 Ariawan Hassanudin 2
Repairing bolt loss Budi Kurniawan 1

Repair and replace lamp Ariawan Hassanudin 2
Continue improvement Ariawan Hassanudin 1
Study and review control for bucket Ariawan Hassanudin 1

elevator
Install control box Hasanuddin Suhendro 1
pulling cable and install lan network Ariawan Hassanudin 2
Reposition cable tray Ariawan Hassanudin 2

Inspection Compressors no 3 Ariawan Hassanudin 2
Folow Up SCM to proccess PR Ariawan Hassanudin 2
improvement double valve
Create logic for Operational process Ihsan Andi 2
install belt trainer for BC 104 Budi Kurniawan 2
Ensure welding activity in warehouse Trimunggara Project 1
Inspection error signal Ariawan Hassanudin 1

Install flat poam at DC 403 area Budi Kurniawan 2
Inspection & replace capasitor Ariawan Hassanudin 1
Inspection strainer to HGG system Ariawan Hassanudin 1
Inspection & check actual condition Gema Suhendro 1
Inspection in the mill Hendra Kurniawan 1
Repairing motor by vendor Ariawan Hassanudin 1

Check & analyze fly ash system after All shift leader Andi 1
modify
Refresh for all safety device Trimunggara Husni 1

( Mandatory safety by transporter)
Repair grase line Budi Kurniawan 1

Target Date Status Comment
Cont. monitoring during performing
Done the job
The area is still under construction to
In Progress be completed
In Progress Follow up SCM
Done Base on PM schedule
In Progress Intstall LOTO station under PS 501 7 502
Done Reduce timer from 25 to 20 sec
Change management and Risk

Done Assesment
22/11/2018 Done
24/11/2018 Done
30/11/2018 Continue Install Sign board
Done
Done Follow Up PR to SCM
Done Still under monitoring

Done
Done
Done Issue Chas advance today 22/11/2018
Done inspection Under PM schedule
Done Issue PR manset by Today 22/11/2018
Done
Done
Done Under Monitoring
Done
In Progress Under Review and Disscustion
Done
Done
28/11/2018 I-cam completed by 28/11/2018
Done
Done
Temporary with undersize, estimate

In Progress cost for concrete floor
Done
Done
Done Follow up to PLN
Continue
Waiting PO (Install Exhoust cancel by

In Progress management)
Done Create PR
Done
Done Under monitoring
Done
Done
Continue
Done
In Progress Brigde Done
In Progress PR done
Done Wiaiting management approval
In Progress Monitoring every 2 weeks
Done
Done
Done
Done
In Progress Bearing motor need to replace
In Progress
Done Waiting spare part
Done
Done
Done
Continue
In Progress
In Progress Frequency weekly
Done
Continue
Done Pinalty issue
Done SOP Scurity Gate
Done
Done 102 & 103 done
In Progress capasitor bank is not active yet
In Progress waiting cable arive
Continue
Done
Driver must double checking durring

Done meassurment weight
Hydraulic cylinder and rotary valve,
Done weighing calibration
Done
Done
Done
Done
Done
Done
Done
Continue
3 CCTV under repair by vendor, 1 CCTV

In Progress at warehouse damage waiting
sparepart. Fire alarm fault (inspection)
Done under monitoring

Done
Done
Done
Done
4-Jan-19 In Progress
Temporary repair done, need stop
Done raymond for 8 hrs
Continue
Done
Done Monitoring actual calculation
Done
Done
Jan-19 In Progress Follow Up PR
Continue
Done Cleaned under silo
Continue Calculate with actual level silo
Done Install extend fuel dump
Done
Done Base on PM sechedule
Done
Done
Done
Done
Done
In Progress
Done
Done
5/1/2019 In Progress
Done
Done
Done
In Progress Create PR screen size 30x30mm square
Continue
Continue
Done
Done
Done
Done
Done
Done Protec cable inside hopper
Done
Done
Done
In Progress waiting SBI running
Done
Done
Done
In Progress Check actual urgency
Done Change sirine
Done Estimation budget
In Progress
In Progress Follow Up SCM
In Progress Follow Up SCM

Done
In Progress
31-Jan-19
In Progress
Done
Continue
Done
Done Estimate cost fir jack hammer
Done No spare for capasitor pump
Done
In Progress
Done
Done
Continue
In Progress
In Progress
2. KPI Sharing
3. Operation Issue
5. Action today
Daily ope

1 2-Jan-19 Packing Machine Motor rolleer conveyor is burn
2 2-Jan-19 Lime handling Chute for fly ash to BC 404 is modifed
SBA Hi blow transporter no choke

3 3-Jan-19 Safety wheel during parking
4 3-Jan-19 Kiln #1 Grease line discharge table is damage
5 4-Jan-19 Workshop Cutting wheel motor burn

6 4-Jan-19 Coal Grinding Motor fuel pump burn
7 4-Jan-19 Raymond PM schedule for raymond mill
8 4-Jan-19 Safety Reposition safety shower
Rubbish can have to create design &

9 4-Jan-19 General possition
B3 waste from vendor project

10 7-Jan-19 Safety hydrandt water storage is not in place
Vendor project hydrant is not use PPE

11 7-Jan-19 Safety for WAH during performing job
Water chanel for drainage behind coal

12 7-Jan-19 Main Drainage
storage is block
13 7-Jan-19 TMP Parking in front of main gate plant
14 7-Jan-19 Kiln #1 PM schedule for Kiln#1
Compressor air no 1 & 3 for running

15 7-Jan-19 Kiln #1 hrs >8000
Coal dust trnasport blower no 1 is
16 7-Jan-19 Kiln #1 leaking
Cooling blower no 3 is leaking
Limestone distribution particle size

17 8-Jan-19 Sample Request post washing spilt in to <30, 30-40, 40-
50, 50-60, >60 mm & PSD kiln product
Level sensor for coal dust silo need to

18 8-Jan-19 Kiln #1 cleaning
19 8-Jan-19 Kiln #1 Level sensor CO coal dust

Ultara sonic for cleaning sieve is
20 8-Jan-19 Laboratory damage
Puddles on the floor explotion door
21 9-Jan-19 Coal Grinding area due to no drianage
22 9-Jan-19 Coal Grinding Leaking point at manhone bag filter
water flow at cooling tower is

23 9-Jan-19 Coal Grinding abnormal condition
Pipe cable was damage in front of
24 9-Jan-19 General warehouse
25 9-Jan-19 Safety Lightening arrester sertification high

not actual with the current
26 9-Jan-19 Hoist load crane test need to prepare
27 10-Jan-19 Safety Truck stuck at limestone storage
No WAH procedure during performing

28 10-Jan-19 Safety job vendor & Maintenance
AC in the plant need to preventive

29 10-Jan-19 Safety maintenance
30 10-Jan-19 Safety Raymond mill fondation is damage
31 10-Jan-19 Raymond High vibration during operation
Dust collector for kiln #1 need to

32 10-Jan-19 Kiln #1 install ventilation
Employe driving Forklip without

33 11-Jan-19 Safety authorize / Lisence
34 11-Jan-19 Safety Truck Hi-Blow hit road lamp

kiln#1 off due to Waste gas filter fan
36 11-Jan-19 Kiln #1 vibration
37 14-Jan-19 Safety Smoldering at coal storage
38 14-Jan-19 Laboratory Wastafle pipe is leaking
39 14-Jan-19 Lime Stone Handling Analize size of lime 30-60 SN 101
40 14-Jan-19 Aspiratus chanell Filter at aspiratus chanel need to clean
Coupling for Slade gate for PS 401 is

41 15-Jan-19 Lime handling damage
High voltage cable 20 KV is close with
42 16-Jan-19 Safety top of hi blow tank (<1.5 m)
Unsafe action during install & remove
43 16-Jan-19 Safety jumbo bag at BC 404
Bearing for cooling pump no 1 is
44 16-Jan-19 Kiln #1 damage
Coal dust trnasport blower no 1 is
45 16-Jan-19 Kiln #1 leaking
46 16-Jan-19 Kiln #1 Kiln door no 4 is leaking
Hydrant cable line in front of loesche
47 17-Jan-19 Safety doesn't have barriace
Waste B3 need to do independent test
49 22-Jan-19 Safety by Vendor
50 22-Jan-19 Safety Follow up B3 test from PT Karya
Diphoterine box need to install in the

51 22-Jan-19 Safety plant
machine guard at belt conveyor bc 106

24-Jan-19 KILN #3 is open barricade
High level Bin raymond wrong position

52 24-Jan-19 Raymond and not interlocking
53 24-Jan-19 Coal Grinding Fitting for spary water injection crack
54 25-Jan-19 Safety Cable HT for need to repair

LOTOTO prosedure need to refresh
55 25-Jan-19 Safety knowladge
Trasporter need to training for safety

56 25-Jan-19 Safety guide line & loading product
Diphoterine box in the plant have to

57 25-Jan-19 Safety install pad lock
2 Nozzle Water spary in the mill need
58 25-Jan-19 Coal Grinding to install & clean
59 25-Jan-19 Coal Grinding 1 bolt for filter MGL oil filter is damage
61 29-Jan-19 Kiln #1 5 diagfraghma is leakage
Diesel pump leakage from mechanical

62 29-Jan-19 Kiln #1 seal
63 29-Jan-19 Kiln #1 2 Pin losses at BE 407
64 29-Jan-19 Kiln#1 Blower Center cooling oil leakage
65 29-Jan-19 Laboratory 3 AC kaset need to service

66 29-Jan-19 Office Chair at office need to repair / replace
30-Jan-19
67 Base motor crack
30-Jan-19 Raymond
68 30-Jan-19 Raymond Dense phase flexible joint leakage
Need to install safety shower around

69 30-Jan-19 safety PS 501&502 & Raymond mill
No coke whell for solar truck during

70 31-Jan-19 Safety parking in plant
71

Repairing motor by vendor Ariawan Hassanudin 1
Check & analyze fly ash system after All shift leader Andi 1
modify
Refresh for all safety device Trimunggara Husni 1

( Mandatory safety by transporter)
Repair grase line Budi Kurniawan 1
Rewinding motor Ariawan Hassanudin 2

Rewinding motor Ariawan Hassanudin 2
Inspection raymond mill Budi Kurniawan 1
Reposition safety shower from Trimunggara Kurniawan 1
workshop to powder silo area
Create design & possiton in the plant Trimunggara Suhendro 1
Coordination with project for B3 Trimunggara Suhendro 1

waste
Remainder for mandatory PPE Trimunggara Project 1

during WAH jobs
Cleaning & install filter system at Trimunggara Suhendro 1

water chanel
Review TMP & WI for TMP Trimunggara Suhendro 1
Check & repair all finding issue
during PM Schedule All shift leader Suhendro 1
Preventive manintenance for Kurniawan Suhendro 1

compressor
Inspection leaking point & repairing Budi Kurniawan 1
Take sample at BC 105 & 402 Radi Suhendro 1
Cleaning level sensor coal dust silo Ariawan Hassanudin 1
Cleaning level sensor coal co coal Ariawan Hassanudin 1

dust
Inspection & repairing ultra sonic Ariawan Hassanudin 1
machine
Create drianage at floor explotion Trimunggara Kurniawan 1
door area
Insection & Repair leaking point Budi Kurniawan 1
Cleaning water storage & water line Shift leader & Eeng Andi 1
for cooling tower system
Pipe cable leveling by under size & Hasanuddin Suhendro 1
ground
Review sertification with the legal

Inspectigation by certify third party
Prepare load for load hoist crane test Budi Kurniawan 1
Identification death stock at limstone Shift leader &

storage for unloading limestone Ihsan 1
matrial Loader Opr
Stop unssafe action & condition, All People Safety 1

reward & punishment
Follow up for preventive Husni Suhendro 1

maintenance
Inspection structure integrity Trimunggara Suhendro 1
Apply interlock system Ariawan Hassanudin 1
Install venstilation in bag filter Budi Kurniawan 1
HME authorize only All Personel Andi 1
Provide lisence For fire truck

operator Trimunggara Suhendro 1
Observation rootcause property Trimunggara Suhendro 1

damage(i-Cam)
Internal Mill inspection Budi Kurniawan 1
Inspection & check vibration signal Ariawan Hassanudin 1
Compacting smoldering material Rustam Andi 1

Repair leaking point Budi Kurniawan 2
Prepare & screen lime at SN 101 Ihsan Radi 1
Cleaning aspiratus chanel Husni Andi 1
Replace Coupling Budi Kurniawan 1
No parking below high voltage cable Trimunggara Suhendro 1

& review TMP
Install plat form at BC 404 area Budi Kurniawan 1
Replace bearing for cooling pump Ariawan Hassanudin 1

motor
repair leaking point Budi Kurniawan 1
Repair leaking point Budi & Ariawan Hassanudin 1
Install baricade around cable line Trimunggara Suresh 1
Internal Mill inspection Budi Kurniawan 1

Do test flyash in product LKD by Trimunggara Suhendro 1
vendor
Contact from PT Karya for B3 (for Fly Trimunggara Suhendro 1
ash & Chemical)
ensure location for diphoterine box Trimunggara Kurniawan 1
Alarm system for diphoterine station Hasanuddin Suhendro 1
install safety guard at pulley BC 106 Trimunggara Suhendro 1
Inspection Interlocking , repair the Ariawan Hassanudin 2

program and reposition sensors
Replace fitting Budi Kurniawan 2
inspection HT cable for HT Ariawan Hassanudin 1

Refresh training for LOTOTO Trimunggara Suhendro 1
procedure
Give training for transporter Trimunggara Suhendro 1
Order for pad lock diphoterine Trimunggara Suhendro 1
Install nozzle spary & cleaning Budi Kurniawan 1
Replace bolt Budi Kurniawan 1
Inspection roller & repairing leaking Budi Kurniawan 1

point
Replace diagfrahma from kiln 2 no Ariawan Hassanudin 2
1&2
replace mechanical seal Budi Kurniawan 2
Replace pin BE 407 Budi Kurniawan 2

filling oil screw and need to do Budi Kurniawan 2
second level inspection
raise PR for service AC Hasanuddin Husni 2
replacement broken chair Gema Suhendro 2
Repair crack Budi Kurniawan 1

Fabrication new Base motor Budi Kurniawan 2
Repair Flexible joint Budi Kurniawan 1
Install safety shower below stairs to Budi Kurniawan 1

CCR
Stop it's & safety breffing All Personel Trimunggara 1

Done
Continue
Done
Done
Done
Done
Done
In Progress Tri will decide safety shower position
In Progress
Done
Done
In Progress
In Progress
Done
Replace oil done ( sparator, oil filter, air

In Progress filter waiting sparepart)
Done
Done
Done
Done
Ultra sonic machine have to repair by
Done vendor
In Progress
In Progress
Done
Done
In Progress
In Progress
Done
Continue
In Progress PR already raised
In Progress
Call vendor for install mill vibration

In Progress analyze
In Progress Create PR to order material
In Progress
In Progress Urgent
In Progress
Done
Done
Done
In Progress
Done
Done
Done
In Progress Ensure and intall trafic sign

Done
Done
Done
Done Durring stop kiln
Done
Done
In Progress
In Progress
Done
In Progress
Done
Done Replace temporary by fluditstion hose
Done PR already raise
In Progress
In Progress
In Progress Cash advence
In Progress Follow up Nozzle for spare coal mill
Done
Done
In Progress 3 diagfrahma waiting sparepart
Done waiting sparepart
Done
Done Check oil level every shift
In Progress
In Progress
Done
In Progress
Done
In Progress
Done
2. KPI Sharing
3. Operation Issue
5. Action today
Daily

1 1-Feb-19 Safety Sirine Horn Damkar is damage
2 1-Feb-19 Safety PPE Missing
3 1-Feb-19 Safety Shift room not respresentative
4 1-Feb-19 Raymond PM Schedule for raymond mill
5 1-Feb-19 Raymond Issue raymond need to highlight
Issue material Handling need to

6 1-Feb-19 Material Handling highlight
Outlet main drainage intake pipe have

7 6-Feb-19 Safety no guard
PPE Respirator need to replace (no
8 7-Feb-19 Safety Spare)
Manset
Silo Full PS 501 & PS 502 , And Lump
9 8-Feb-19 Process lime silo full PS 401 & PS 402
Max capacity of TPH

10 9--Feb-19 Raymond
Mill inntrupstion due to low pressure
oil of mill gear box
11 11-Feb-19 Safety B3 room hit by forklift
12 11-Feb-19 Safety Pepople monitoring inside plant
13 11-Feb-19 Kiln #1 PM Schedule for kiln #1
Leaking under double valve for
14 12-Feb-19 Raymond powder transfort
all material Density need to
15 12-Feb-19 Laboratory measurement
16 12-Feb-19 Safety Fire alarm fault indicaton
17 14-Feb-19 Safety Structur for BC 109 is danger condition
Unsafe condition during performing

18 14-Feb-19 Safety individual test kiln 2 (empty out
hopper)
19 14-Feb-19 Kiln #1 1 Bolt for hyraulic kiln no 1 is damage
20 14-Feb-19 Kiln #1 Leaking point at hyraulic no 1 area

21 14-Feb-19 Kiln #1 WGF vibration limimt high
22 14-Feb-19 Kiln #1 Load cell for skip need to inspection
23 15-Feb-19 Coal mill Trial new coal supplier
No alarm at handling monitor

24 18-Feb-19 Lime handling programfor BV 105
25 18-Feb-19 HME transmission for loader is leaking
Air condition for Inerting system CO2
26 19-Feb-19 CO2 need to check
Packing machine need to inspection
27 19-Feb-19 Packing Machine due to salt conveyor is touching with
vibrator
Water flow for coal is need to
28 20-Feb-19 Coal mill inspection
MSDS slocal lump lime need to
29 20-Feb-19 Safety implementation
LOTOTO procedure need to refresh to
30 21-Feb-19 Coal mill all people in the plant
31 22-Feb-19 Safety Control box heat by loder's tire
No Alarm at handling monitor
program for BC 409 durring trip
32 22-Feb-19 Lime handling condition
No plat form for maintenance access
at BC 409
control room back side slip due to
33 22-Feb-19 CCR flooded
BC 102 & 103 need to cleaning the
34 22-Feb-19 Stone handling roller & structure from mud
High High sensor have no access to

35 26-Feb-19 Raw coal inspection and maintenance
36 26-Feb-19 Coal mill pressure water spay low

37 26-Feb-19 Lime handling BC 401 sway
38 26-Feb-19 Portal gate Portal gate cannot close
39 26-Feb-19 Raw Coal silo High High sensor not working
40 26-Feb-19 Control Room Radio Control Room need to replace

41 26-Feb-19 Raymond Quality T60 is not achive >12 min
42 26-Feb-19 Safety Level switch by pass due to no spare
43 26-Feb-19 Raymond Double valve is broken

All AC Contractor service do not use
44 28-Feb-19 Safety PPE safety goggles
45 28-Feb-19 Safety Waste from laboratory send to TPS
Level sensor Coal dust silo level is not

46 28-Feb-19 Safety accurate when coal mill is running
47 1-Mar-19 Safety
Vendor for Petroniaga not use PPE

48 1-Mar-19 Safety entering the plant & WAH Issue
Loader beakdwon on the middle road

49 1-Mar-19 Safety acces to coal storage
Lintect people Playing badminton in
50 1-Mar-19 Safety the warehouse
51 1-Mar-19 Raymond PM Schedule
2nd week CCR & Plant patrol working
12 hrs
52 1-Mar-19 Safety
Replacement man power for lab
assistant has been resign
53 4-Mar-19 Safety Smoldering at coal storage
54 4-Mar-19 Kiln #1 PM Kiln #1

Man power availability before start up
55 4-Mar-19 Sustanability kiln #2
56 4-Mar-19 Coal mill New water spray nozzle need to install
MBF
57 4-Mar-19 Supplier
PKBI
58 5-Mar-19 Safety Observation pocket book for SAM
59 5-Mar-19 Stone handling BC 102 is scretch

60 5-Mar-19 Raymond No spare Motor calssifier
61 5-Mar-19 Lime handling No spare Motor Bucket Elevator
Thermal camera for checking hot spot
62 5-Mar-19 General electrical side
5-Mar-19 Warehouse 1 CCTV for warohouse area is damage

63 5-Mar-19 CCTV CCTV for finger prints area (IP Adress)
TMP for unloading limestne to dump

64 6-Mar-19 Safety hopper need t review
65 6-Mar-19 Kiln #1 Hydration test & drawer test

Truck still parking under cable power
66 8-Mar-19 Safety in fornt of scurity gate
Near miss in front main gate when car
67 8-Mar-19 Safety turn arround
Kiln stop 11.34 hrs due to load cell skip
68 8-Mar-19 Kiln #1 is damaged
Discharge deviation is abnormal due
69 8-Mar-19 Kiln #1 to some bolts for hydraulic system
discharge table is trip
70 8-Mar-19 Raymond PM Raymond mill schedule
Costumers complain about our

71 8-Mar-19 Cordination Meeting product
Opening drainage arround coal

72 11-Mar-19 Safety storage area
73 11-Mar-19 Kiln #1 Nitrogen pipe line is leaking
Mechanical seal for cooling burner
74 11-Mar-19 Kiln #1 need to replace
AC from CCR need to reposition to
75 11-Mar-19 Shift Room Shift room
76 12-Mar-19 Safety No baricade for fly ash area
77 12-Mar-19 Safety road lamp plant hit by coal truck
Over speed >10 KM/H for PKBI truck
78 12-Mar-19 Safety Unloading lime stone not complate yet

truck was moving
Over capacity KBI truck >25 T
79 12-Mar-19 Kiln #1 hyraulic system bolt arm is cut off
80 12-Mar-19 Safety Coordination Safety meeting

Lime shifting to open yard, lime
81 13-Mar-19 Safety explose by hot material
Kiln stop 11.10 Hrs, due to bolt arm
82 13-Mar-19 Kiln #1 hyraulic piston is cut off
83 13-Mar-19 Safety Safety guad for all plant need to check
Man Toilet for 1st floor is celling in the

84 13-Mar-19 Office roof
bag filter need to inspection and
85 14-Mar-19 Loesche repalce damage bag filter
kiln stop due to Level sensor discharge
86 14-Mar-19 Kiln #1 hoppers is damage/ short circuit
87 18-Mar-19 Safety No spare for PPE mask
88 18-Mar-19 Kiln #1 bearing wheel skip need to replace
discharge hopper level sensors need

89 18-Mar-19 Kiln #1 to replace
Cable proximity sensors explotion
90 18-Mar-19 Loesche doors need to replace
91 18-Mar-19 utility Need Emergency lamp for internal

inspection
92 19-Mar-19 Safety Expotion doors bag filter
Water chanel is block arround dump

93 20-Mar-19 Safety hopper
Rain gauge beside laboratory need to
94 20-Mar-19 Laboratory install
rabber coupling for cooling pump no 2
95 20-Mar-19 Kiln #1 is damage
96 20-Mar-19 Kiln #2 Skip for load cell pulley need to install
Master Coupling for fire truck is

97 20-Mar-19 Fire Truck damage
Abnormal sound for booster pump no
98 20-Mar-19 Booster pump 1
99 21-Mar-19 Lime handling Chute BC 404 is damage
100 21-Mar-19 Coal mill Coolingpool is mossy /dirty

101 21-Mar-19 Kiln #1 Bag filter diagfram need to check
Coal mill gear box oil high temperature

102 21-Mar-19 Coal mill & coolingpool condition is dirty
Bag filtrer used from coal mill need to

103 22-Mar-19 Safety dispose arround workshop
103 22-Mar-19 Safety
Waste oil & chemical in B3 room
Lintect people is fall down at container

105 25-Mar-19 Safety area, arm injury
bag filter coal mil replacement

106 27-Mar-19 Safety potential falling down to the ground
floor
Poor lighting durring perform
107 27-Mar-19 Safety replacement bag filter
108 27-Mar-19 Raymond Frequency of raymond stop due to

manual double flap damage
water pipe for plant water systems
109 27-Mar-19 Utility leakage
110 27-Mar-19 raw material Lime stone supply going down
Monitoring plant drainage include
111 27-Mar-19 Safety outlate to the river
B3 from bag filter used at workshop

112 29-Mar-19 Safety area
People no use PPE proply at Limestone

113 29-Mar-19 Safety undersize area
Blind sopt at the corner beside

114 29-Mar-19 Safety starbuck area
115 29-Mar-19 Safety Safety life line under PS 401 is loss
116 29-Mar-19 Kiln abnormal sound at rotary hopper
all Alarm reports showing in kiln 1,2 &

117 29-Mar-19 Kiln 3
Raw Material mix without confrim to
118 29-Mar-19 Raw material quality
Inspection discharge table & hydraulic
1-Apr-19 PM Kiln #1
119 system
1-Apr-19 Dust emition

120 Coal Mill
Colling water heat exchanger not
1-Apr-19 Coal Mill
121 rotate
1-Apr-19 Coal Mill Coling water coal miil need to clean

122
123 1-Apr-19 Hydrant Water tank need to fill up
Raymond double valve frequenly
2-Apr-19 Raymond damage
124 Spillage at raymond area
2-Apr-19 Kiln #1 Nitrogen regulator is leaking

125
2-Apr-19 Kiln #1 Coating at rotary hopper
126
2-Apr-19 Safety No protection at rotary feeder area
128
129 2-Apr-19 Raymond Spillage at BC 410 to hopper FS 401
4-Apr-19 Coal dust supplay is stop before finish
Kiln #1 the cycle
Driver coal truck from Palmco is not
5-Apr-19 Safety
130 comply with BMA HSE rule
131 5-Apr-19 Washing Plant Water avealibility is not enough
132 5-Apr-19 Office WIFI BMA Scure is trouble or dwon

133 5-Apr-19 WB Pipe leaking at WB area
Sleeve for discharge table driving rod
134 5-Apr-19 Kiln #1 need to replace

Replace Sirine Trimunggara Suhendro 1
Locker production dept moving to smoking Ihsan Trimunggara 1
area
Houskeeping, reposition AC follow up PR Ihsan Trimunggara 1
Follow up PM schedule for raymond mill Budi Kurniawan 1
Highlight issue speed sensors Ariawan Hasanuddin 1

Modify program for include interlock Hasanuddin Suhendro 1
sysstem of feeding system
Dumper fan Not close durring quickstop, Hasanuddin Suhendro 1
improve programable
High level Bin Vent FS 401 not working Ariawan Hasanuddin 1
Double valve cyclone Progamable Hasanuddin Suhendro 1
Pulling cable for local control panel and Ariawan Hasanuddin
control
logic High high sensors FS 401 1

Ariawan Hasanuddin
Improvement rotary cyclone 1
intall guard Budi Trimunggara 1
Purchase new PPE respirator

Purchase new PPE Manset
Start stop kiln#1 every 4 hours Ihsan Andi 1
Close monitoring for fan motor

Mill Motor Ariawan Hasanuddin 1
Transport system
Investigation root cause Kurniawan Hasanuddin 1
Complite investigation I CAM Ariawan Trimunggara 1

Create manual absent form Ihsan Suhendro 1
Inspection Blower room Budi Kurniawan 1
Repair leaking point Riki Kurniawan 1
Fabrication box for measurement density Budi Kurniawan 1
Replace IO module & Bazzer Modul Rismawan Hasanuddin 1

concrete & leveling with undersize Rustam Trimunggara 1
LMRA control during performance test All Personil Trimunggara 1
Replace bolt Budi Kurniawan 1

Check vibration at kiln #1 Ariawan Hasanuddin 1
Inspection load cell for skip Ariawan Hasanuddin 1
Check inerting system bag filter, mill, vessel Ihsan Andi 1

& ducting
Check gas detecor
Ariawan Hasanuddin 1
Check false air coal mill system
Inspection Alarm system for BV 501 Ariawan Hasanuddin 1
Inspection & Repair by vendor Husni Suhendro 1

Find inerting system & check manual for Ariawan Hasanuddin 1
maintenance
test Load & observation Budi & Taufik Kurniawan 1
Inspection nozzle water in the mill Budi Kurniawan 1
Socialitation for MSDS system to every all Radi Suhendro 1

customers & transporter
Refresh LOTOTO procedure Trimunggara Suhendro 1
Create I CAM Trimunggara Suhendro 1
Inspection Alarm system for BV 501 Ariawan Hasanuddin 1
Install permanent plat form at BC 409 Budi Kurniawan 1
Review drianage Shift leader Ihsan 1
Cleaning BC 102 & 103 Shift leader Andi 1
list down critical sensors without platform

Ariawan Hasanuddin 1
Eliminate or install platform
Clean water Spary pipe line Budi Kurniawan 1
Install belt trainer Budi Kurniawan 1
Inspection portal gate Budi & Ariawan Kurniawan 1
Follow up PR to SCM Ariawan Hasanuddin 1
Follow up PR to SCM Ariawan Husni 1

Check quality & T60 from PS 401 & 402 Ihsan Radi 1
Sparate underspec quality in PS 501 & Ihsan Andi 1
Good quality in PS 502
List down all by pass sensor Ariawan Hasanuddin 1
Follow up spare part to SCM Ariawan Husni 1

Repair double valve Budi Kurniawan 1
Job owner responsibility for mandatory Ariawan Trimunggara 1
PPE in the plant
Create danger lebel at every waste in TPS Radi Trimunggara 1
Cleaning level sensor coal dust silo Rismawan Hasanuddin 1
Give induction & ensure PTW avialable Saeful Trimunggara 1

before performing the job
Stop activity
Saeful Trimunggara 1
Give induction & ensure PTW avialable
Reposition loader from middle road access Rustam Shif leader 1
Refresh induction Trimunggara Suresh 1
Inspection Budi Kurniawan 1
Hiring for new employe Gema Roslan 1
Take action for Smoldering handling Shift leader Ihsan 1

following WI Smoldering handling
Take list for PM schedule work All Personil Suhendro 1
Hiring for Legal possition employe new Gema Roslan 1
employe
Replace old nozzle water spay water Budi Kurniawan 1
Oversize >10%
Dedi Suhendro 1
PKBI undersize >2%
Distribution pocket book & sosialitation for Trimunggara Suhendro 1
SAM procedure
Repair BC 102 Budi Kurniawan 1
Follow up SCM Hasanuddin Husni 1
Replace CCTV Hasanuddin Husni 1

Follow up SCM Gema Husni 1
Socialitation TMP : Over speed, unloading

not corect, unsafe action & poor Trimunggara Suhendro 1
supervision
Take action Ihsan Radi 1
Sign board Trimunggara Suhendro 1
Create Permanent one way system Gema Trimunggara 1
Replace load cell skip Budi Kurniawan 1
Repair & Replace bolts loss Budi Kurniawan 1
Take action for PM raymond Eeng Kurniawan 1

Create reguler weekly with comersial
Coordiantion meeting & cross function Leo / Imam Suhendro 1
meeting
Cover drainage arround coal storage area Kurniawan Suhendro 1
Replace mechanical seal Budi Kurniawan 1
Reposition AC from CCR Ariawan Hasanuddin 1
Baricade fly ash area Ihsan Trimunggara 1

Observation cronology, repair & update to Saeful Trimunggara 1
SAM
Sosialitation Safety TMP for supplier for Saeful Trimunggara 1

unloading procedure at BMA plant
Husni Trimunggara 1
Find root couse of hyraulic system bolt cut Ariawan & Kurniawan Hasanuddin 1
off
Every Friday Trimunggara Suhendro 1
Baricade lime stockpile untul normal Ihsan Trimunggara 1
temperature
Repairing done & inspestigation to find the Budi Kurniawan 1
root couse
Inspection all safety guad for all plant Budi Kurniawan 1
Repairing celling point Gema Suhendro 1
Replace Bag filter Budi Kurniawan 1

Bypass the signal for level sensors Ariawan Hasanuddin 1
Waiting PO from Purchasing Trimunggara Husni 1
Replace bearing skip Budi Kurniawan 1
Calibration skip sensors Ariawan Hasanuddin 1
Replace level discharge hopper Ariawan Hasanuddin 1
Replace cable proximity sensors Ariawan Hasanuddin 1
create PR for emergency Lamp Ariawan Hasanuddin 1
Spare bag filter have to ready Kurniawan Husni 1

Check all safety device in coal mill & Ariawan Hasanuddin 1
Recalibration
Review High & High High for CO content Ariawan Hasanuddin 1
Revision WI for loesche after stop & start ihsan Andi 1

coal mill
install rotary lamp when Co conten 250 Ariawan Hasanuddin 1
ppm
Isolation coal mill area Trimunggara Suhendro 1
Raw coal trial : High CV coal >6000 with Radi Suhendro 1

low CV coal <4500, CV >5000 & VM <36
Cleaning for chanel water Riki Andi 1
Installation rain gauge beside laboratory Budi Kurniawan 1
Replace rabber coupling Budi Kurniawan 1
Install load cell pulley for kiln #2 Budi Kurniawan 1
Replace master copuling for fire truck & Eeng Kurniawan 1

add brake fluid
Inspection bosster pump condition for no 1 Ariawan Hasanuddin 1
&2
Fabrication & Installation chute for BC 404 Budi Kurniawan 1
Cleaning & install cover coolingpool Ihsan Andi 1

Inspection & replace finding Ariawan Hasanuddin 1
Install auto valve in coolingpool Ariawan Hasanuddin 1
Dispose to third party Ihsan Trimunggara 1

Follow up all activities for raymond mill Budi Kurniawan 1
Observation cronology Trimunggara Safety Lintech 2
Baricade ground floor job owner Trimunggara 1
Follow up PR portable / emergency lamp Ariawan Hasanuddin 1
Improve Double flap to reduce downtime Andi Suhendro 1
Repair pipe Budi Kurniawan 1
check issue & problem at supplier Husni Suhendro 1
perform weekly monitoring Trimunggara Gema 1
Follow up third party for remove bag filter 1

area Trimunggara Suhendro
Weigh total quantity bag filter used 1
Stop & report finding unsafe condition & 1
Action
Trimunggara Suhendro
Install Mandatory PPE sign & No Go Zone 1
area
Remove the materials by contractor Husni Gema 1
Install life line under PS 401 Budi Kurniawan 1

Cont. Inspection Budi Kurniawan 1
Possibility to change the rotation Ariawan Hasanuddin 1
Filter alarm system to SCADA 1 to Kiln#1, 2 Ariawan Hasanuddin 1
to Kiln#2 & 3 to Kiln#3
Vissible & implement WI on side Ihsan Andi 1
Check pin, grase & all hydraulic bolt etc. Eeng Kurniawan 1
inspection all chamber area at bag filter Eeng Kurniawan 1

(clean air chmaber)
Inspection & repair Eeng Kurniawan 1
Cleaning water cooling Riki Ihsan 1
Top up level water tank All Shif leader Ihsan 1
Waiting advice nederman engineer 1

All Operation Project
Cont. study at raymond area 1
Repalce regulator increase to >10 bar Ariawan Hasanuddin 1
(study )
Check DS & cleaning coating at rotary All Shif leader Ihsan 1
hopper
Reinstall handrail at rotary feeder Budi Kurniawan 1
Modify belt cleanner & chute Budi Kurniawan 1

Inspection pressure measurement for coal Ariawan Hasanuddin 1
dust flow
Safety Induction training Trimunggara Gema 1
Study for water circulation from water

treatment (Sattle pond) Hasanuddin Andi / Suhendro 1
Check by IT engginer Gema / Hasannudin Suhendro 1

Repair pipe by third party Budi Kurniawan 1
Replace before Monday 8 Apr 19 Budi Kurniawan 1
11-Mar-19 In Progress Waiting PR from Trimunggara
Done Follow up locker in canteen area
11-Mar-19 In Progress Locker move to Canteen
Done
Done
Done
In Progress
Done reposition sensors done

In Progress
Done Waiting programamble
Done
Done
Done
18-Mar-19 In Progress
Review quantity
Done
Done
Done Contol TPH
Done Replace oil done
Done
Done
Done
Done Ensure no leaking for cover for SC area
Done
15-Apr-19 In Progress Waiting Relay modul

continue
continue
Done
Done
Done Check actual for high limit
11-Mar-18 Done
Done
Done
Done
Done
Done
Done Setting clylinder pressure
Done
8-Mar-19 Done Jawimas Done, SBA Check
Done
Done
Check alarm signal for VF 401, 402 &

Done BC 410
Done SAM Observation
Done
Done Cleaning periodic
Done
Done
Done
Done
Done
8-Mar-19 Done Budget review 19.610.000

continue
continue
Done
Done
Done
continue
28-Feb-19 Done
1-Mar-19 Done
Share all Schedule for incoming

1-Mar-19 Done transport to plant (Third party)
1-Mar-19 Done
1-Mar-19 Done
1-Mar-19 Done
1 crew for CCR & 1 crew for laboratory
& plant patrol (Joint 8 Apr 19)
Done
continue
Done
0
18-Mar-19 In Progress Return to supplier
5-Mar-19 In Progress one man one pocket book
5-Mar-19 Done
25-Mar-19 In Progress find another manufature
25-Mar-19 In Progress PR done
Looking for alternative other brend
11-Mar-19 In Progress beside Fluke
25-Mar-19 In Progress Follow up SCM

11-Mar-19 Done Improve CCTV
18-Mar-19 In Progress Review all WI incoming truck
6-Mar-19 Done
22-Mar-19 Done Temporary action install baricade
8-Mar-19 Done
8-Mar-19 Done
8-Mar-19 Done
In Progress Follow up Suhendro
15-Apr-19 Done Cancel by plant manager with remark
11-Mar-19 Done
11-Mar-19 Done
11-Mar-19 In Progress Create PR for reposition
13-Mar-19 Done
5-Apr-19 In Progress
15-Mar-19 Done
15-Mar-19 continue
13-Mar-19 Done
18-Mar-19 Done
13-Mar-19 Done
Done discuss improvement for piping system
14-Mar-19 Done
Done
Done
Done
Done
Done
28-Mar-18 Done PO realese 19 Mar 2019
In Progress
28-Mar-18 Done
1-Apr-19 Done
In Progress
In Progress
In Progress
Done
Done
Done
Done
Done
Done
Done
Done Coal Mill Audit

Done 2 diagfram replaced
Done
26-Mar-19 Done
26-Mar-19 Done
22-Mar-19 Done
In Progress
Continue "see it,stop it report it

Done behaviour"
In Progress
Done Change bolt of double valve
Done
Done
Continue Periodicly cleaning every one week
Done
29-Mar-19 Done
Continue
1-Apr-19 Done
Continue Cont. Monitoring
8-Apr-19 Done Can't cahnge rotation
1-Apr-19 In Progress Create PR for sign board
1-Apr-19 Done
1-Apr-19 Done
1-Apr-19 Done
1-Apr-19 Done
1-Apr-19 In Progress Hand over ???
2-Apr-19 Done Change bolt from M8 to M10
Done Monitoring improvement at BC 410

23-Apr-19 In Progress Waiting PO
2-Apr-19 Continue
2-Apr-19 Done
5-Apr-19 Done Monitoring Spillage
5-Apr-19 Done
31-Dec-19 In Progress
8-Apr-19
In Progress
2. KPI Sharing
3. Operation Issue
5. Action today
Daily
Vendor for Mechanical loader is

1 1-Mar-19 Safety entring the plant without induction &
PPE
Vendor for Petroniaga not use PPE

2 1-Mar-19 Safety entering the plant & WAH Issue
Loader beakdwon on the middle road

3 1-Mar-19 Safety acces to coal storage
Lintect people Playing badminton in
4 1-Mar-19 Safety the warehouse
5 1-Mar-19 Raymond PM Schedule
2nd week CCR & Plant patrol working
12 hrs
6 1-Mar-19 Safety
Replacement man power for lab
assistant has been resign
7 4-Mar-19 Safety Smoldering at coal storage
8 4-Mar-19 Kiln #1 PM Kiln #1

Man power availability before start up
9 4-Mar-19 Sustanability kiln #2
10 4-Mar-19 Coal mill New water spray nozzle need to install
MBF
11 4-Mar-19 Supplier
PKBI
12 5-Mar-19 Safety Observation pocket book for SAM
13 5-Mar-19 Stone handling BC 102 is scretch

14 5-Mar-19 Raymond No spare Motor calssifier
15 5-Mar-19 Lime handling No spare Motor Bucket Elevator
Thermal camera for checking hot spot
16 5-Mar-19 General electrical side
17 5-Mar-19 Warehouse 1 CCTV for warohouse area is damage
18 5-Mar-19 CCTV CCTV for finger prints area (IP Adress)
TMP for unloading limestne to dump

19 6-Mar-19 Safety hopper need t review
20 6-Mar-19 Kiln #1 Hydration test & drawer test
Truck still parking under cable power
21 8-Mar-19 Safety in fornt of scurity gate
Near miss in front main gate when car
22 8-Mar-19 Safety turn arround
Kiln stop 11.34 hrs due to load cell skip
23 8-Mar-19 Kiln #1 is damaged
Discharge deviation is abnormal due
24 8-Mar-19 Kiln #1 to some bolts for hydraulic system
discharge table is trip
Costumers complain about our

26 8-Mar-19 Cordination Meeting product
Opening drainage arround coal

27 11-Mar-19 Safety storage area
28 11-Mar-19 Kiln #1 Nitrogen pipe line is leaking
Mechanical seal for cooling burner
29 11-Mar-19 Kiln #1 need to replace
AC from CCR need to reposition to
30 11-Mar-19 Shift Room Shift room
31 12-Mar-19 Safety No baricade for fly ash area
32 12-Mar-19 Safety road lamp plant hit by coal truck
Over speed >10 KM/H for PKBI truck
33 12-Mar-19 Safety Unloading lime stone not complate yet

truck was moving
Over capacity PKBI truck >25 T
34 12-Mar-19 Kiln #1 hyraulic system bolt arm is cut off
35 12-Mar-19 Safety Coordination Safety meeting

Lime shifting to open yard, lime
36 13-Mar-19 Safety explose by hot material
Kiln stop 11.10 Hrs, due to bolt arm
37 13-Mar-19 Kiln #1 hyraulic piston is cut off
38 13-Mar-19 Safety Safety guad for all plant need to check
Man Toilet for 1st floor is celling in the

39 13-Mar-19 Office roof
bag filter need to inspection and
40 14-Mar-19 Loesche repalce damage bag filter
kiln stop due to Level sensor discharge

41 14-Mar-19 Kiln #1 hoppers is damage/ short circuit
42 18-Mar-19 Safety No spare for PPE mask

discharge hopper level sensors need

44 18-Mar-19 Kiln #1 to replace
Cable proximity sensors explotion
45 18-Mar-19 Loesche doors need to replace
Need Emergency lamp for internal
46 18-Mar-19 utility inspection
47 19-Mar-19 Safety Expotion doors bag filter
Water chanel is block arround dump

48 20-Mar-19 Safety hopper
Rain gauge beside laboratory need to
49 20-Mar-19 Laboratory install
rabber coupling for cooling pump no 2
50 20-Mar-19 Kiln #1 is damage
51 20-Mar-19 Kiln #2 Skip for load cell pulley need to install
Master Coupling for fire truck is

52 20-Mar-19 Fire Truck
damage
Abnormal sound for booster pump no
53 20-Mar-19 Booster pump 1
54 21-Mar-19 Lime handling Chute BC 404 is damage
55 21-Mar-19 Coal mill Coolingpool is mossy /dirty

56 21-Mar-19 Kiln #1 Bag filter diagfram need to check
Coal mill gear box oil high temperature

57 21-Mar-19 Coal mill & coolingpool condition is dirty
Bag filtrer used from coal mill need to

58 22-Mar-19 Safety dispose arround workshop
Waste oil & chemical in B3 room
Lintect people is fall down at container

60 25-Mar-19 Safety area, arm injury
bag filter coal mil replacement
61 27-Mar-19 Safety potential falling down to the ground
floor
Poor lighting durring perform
62 27-Mar-19 Safety replacement bag filter
Frequency of raymond stop due to
63 27-Mar-19 Raymond manual double flap damage
water pipe for plant water systems
64 27-Mar-19 Utility leakage
65 27-Mar-19 raw material Lime stone supply going down
66 27-Mar-19 Safety Monitoring plant drainage include

outlate to the river
B3 from bag filter used at workshop

67 29-Mar-19 Safety area
People no use PPE proply at Limestone

68 29-Mar-19 Safety undersize area
Blind sopt at the corner beside

69 29-Mar-19 Safety starbuck area
70 29-Mar-19 Safety Safety life line under PS 401 is loss
71 29-Mar-19 Kiln abnormal sound at rotary hopper
all Alarm reports showing in kiln 1,2 &

72 29-Mar-19 Kiln 3
Raw Material mix without confrim to
73 29-Mar-19 Raw material quality
Inspection discharge table & hydraulic
74 1-Apr-19 PM Kiln #1
system
75 1-Apr-19 Coal Mill Dust emition
Colling water heat exchanger not

76 1-Apr-19 Coal Mill rotate
77 1-Apr-19 Coal Mill Coling water coal miil need to clean
78 1-Apr-19 Hydrant Water tank need to fill up

Raymond double valve frequenly
79 2-Apr-19 Raymond damage
Spillage at raymond area
80 2-Apr-19 Kiln #1 Nitrogen regulator is leaking
81 2-Apr-19 Kiln #1 Coating at rotary hopper
82 2-Apr-19 Safety No protection at rotary feeder area
83 2-Apr-19 Raymond Spillage at BC 410 to hopper FS 401

coal burning off during before one
84 4-Apr-19 Kiln #1 cycle (EAF is limit high)
Driver coal truck from Palmco is not
85 5-Apr-19 Safety comply with BMA HSE rule
86 5-Apr-19 Washing Plant Water avealibility is not enough
87 5-Apr-19 Office WIFI BMA Scure is trouble or dwon
88 5-Apr-19 WB Pipe leaking at WB area

Sleeve for discharge table driving rod
89 5-Apr-19 Kiln #1 need to replace
90 8-Apr-19 Kiln #1 PM Kiln #1
all Fire alarm in the warehouse need

91 9-Apr-19 Safety to check & cleaning the sensor
92 9-Apr-19 Safety 9 lamps for road line need to change
No sound alarm at HMI coal mill

93 9-Apr-19 Safety loesche
Coal truck parking at dump hooper
94 9-Apr-19 Safety access area
95 9-Apr-19 Raymond Increase raymond out put
Oil indicator gear box classifier is

96 9-Apr-19 Raymond leaking
Unsafe condition round bar at access
97 10-Apr-19 Safety to stockpile kiln#3
Set ponit O2 % in mill is not reach
98 10-Apr-19 Coal Mill with the auto vlavle spray system
In coming Lime stone after 5 pm over
99 10-Apr-19 raw material size >6 mm 10%
100 11-Apr-19 Safety Truck hit Road cansting due to sleepy
101 11-Apr-19 Safety Loto violation

Hydraulic pin harus diratakan karena
102 11-Apr-19 kiln#1 ada bekas lasan pada Pin
103 12-Apr-19 Safety LAN Cable cross the pedestrian way
104 12-Apr-19 Safety Smoldering at coal storage
105 12-Apr-19 Packing Machine Special request customers

Over speed truk PT PLIB B3 waste
106 15-Apr-19 Safety material
Smoldering due to High VM at coal
107 15-Apr-19 Safety storage
108 15-Apr-19 Kiln #`1 PM Kiln #1
Coal mill delay feed due to O2 not
109 15-Apr-19 Coal Mill reach
110 15-Apr-19 Lime Handling Reject belt BC 404 spillage
Safety for commisioning foam hydrant

111 15-Apr-19 Safety system
112 16-Apr-19 Safety Licance for hydrant system
Hi blow Parking at front of loading bay

113 18-Apr-19 Safety due to parking for hi blow is full
Lime stone mix with black stone /

114 18-Apr-19 raw material another stone from quarry supplier
(MBF)
115 18-Apr-19 Coal Mill Oil Gearbox need to replace
116 22-Apr-19 Kiln #`1 PM Kiln #1
Bearing & shaft for Rotary valve 603 is

117 22-Apr-19 PS 501 damage
Temperature top kiln is error

118 23-Apr-19 Kiln 1 indication
119 24-Apr-19 Powder Handling Telescopic TS 502 Is Blocked
All Compressors alarm maintenance

120 24-Apr-19 Utility needes
Grasing & Oil for Gear box BC 102 &

121 24-Apr-19 Unloading 103 need to replace
Greasing & replace coal mill
122 24-Apr-19 Coal Mill
equipment
Greasing & replace oil all equipment
123 24-Apr-19 Raymond of raymond
Calculation for powder product to PS
124 25-Apr-19 Raymond is error
125 29-Apr-19 Safety General waste need to dispose
126 29-Apr-19 Safety Man power Lab analyst is 4 person
127 29-Apr-19 kiln#1 PM Kiln #1

128 29-Apr-19 Coal Mill Training coal mill opreation
129 30-Apr-19 Safety casting road under silo PS401 damage
Air conditioner at laboratory 3 need to

130 30-Apr-19 Safety service due to temperature bomb
calorie high
131 30-Apr-19 Safety Lamp lighting Rod not working
132 30-Apr-19 Coal Mill Leaking point at dragchain conveyor

133 30-Apr-19 Lime Handling Chute BC404 is leaking
Bearing motor DE & NDE and vibration

134 30-Apr-19 Lime Milling DE 10 mm/s & NDE 7 mm/s
Ferquently kiln trip due to Combustion

135 30-Apr-19 Kiln#1 air blower 2 error protection
Manhole solar tank is open 2 day

136 6-May-19 Safety
Rest of solar in the bucket at solar tank

area
137 6-May-19 Kiln#1 PM Kiln #1
138 6-May-19 Coal Mill BE 601 Miss aligmnet switch (MS_W2)
Calibration & maintenance schedule

140 7-May-19 WB for WB
141 8-May-19 Safety Smoldering at coal storage
New customers loading jumbo bag
142 8-May-19 Safety product to truc with different type
RV for 501 to Packing machine need to
143 8-May-19 PS 501 install
Rotary lamp in CCR need to conection
144 8-May-19 Safety to Coal mill building
145 8-May-19 Safety Not Proper Hand Gloves Using
146 9-May-19 Kiln #2 Refactory inspection
4 Trucks limestone from MBF reject

147 9-May-19 Raw Material due to calsite contamination
Alarm Co Content & temp need to

148 9-May-19 Coal Mill check
149 9-May-19 stone handling SN101 screen almost broken
150 9-May-19 Kiln Leaking point at hydraulic kiln 1 side
151 10-May-19 Raymond PM Raymond Mill Schedule

Calculation for powder product to PS
152 10-May-19 Raymond is error (Noltec System)
RV for 501 to Packing machine need to
153 10-May-19 Powder Handling test after installation
154 10-May-19 Dump Hopper Road plant is crack
155 13-May-19 Kiln#1 PM Schedule
156 14-May-19 Coal Storage Minimalisation smoldering
157 14-May-19 Safety Training gas analyzer

Water storage at coal mill loesche
158 15-May-19 Coal Mill need to clean
stone handling to kiln#2 Need to be
159 15-May-19 stone handling test without material
Bridge wood for acces to SN 101 is
160 16-May-19 Safety unsafe condition
Bolts at WB is unsafe condition, can
161 16-May-19 Safety make broke the tires
161 16-May-19 Laboratory the rotation Magnetic stirel in

laboratory is not stabil
Coal mill trip due to dust pump inlet
162 17-May-19 Coal Mill high temperature
163 17-May-19 Raymond PM Schedule
164 20-May-19 Kiln PM Schedule
Bearing fan over grase
165 20-May-19 Raymond Fan impeler start to worn out
Noltect system error

Pipe leaking at for transport system
166 20-May-19 Water Plant water plant
Spillage under BC 404 due to no belt
167 20-May-19 Lime Handling cleaner
Fan impeler start to worn out & need
168 21-May-19 Raymond to check by contractor
169 31-May-19 Raymond Calculation of Noltec system is error
Pipe leaking at for transport system

170 31-May-19 Water Plant water plant
170 10-Jun-19 Safety Restricted access for the QL bulk pile
PLC Modul noltec system is damage

171 10-Jun-19 Raymond (defferent power from 24 volt 220
volt)
Hydraulic pump no 1 is damage
172 10-Jun-19 Kiln (piston hiydraulic)
WI For loading lime powder to jumbo

bag, shifting & loading jumbo bag to
173 10-Jun-19 Packing Machine the truck need to include over load &
for fall hazard as high risk
Boster pump no 2 water suplay to the

174 10-Jun-19 Utility plat abnormal condition
need more 3 lab assistance for
175 10-Jun-19 Laboratory prepare running kiln 2 & 3
High level HD 501 error indication too
176 10-Jun-19 Raymond sensitive
unsafe condition at manual valve
177 10-Jun-19 Safety outlate, position valve < 150 M
Butterfly valve hydrant systems to
178 11-Jun-19 Safety spray No.2 for coal storage
179 11-Jun-19 Raymond Outlate ducting mill fan Leakage
180 11-Jun-19 Raymond Cover V-Belt Classifier not tight
181 11-Jun-19 Raymond Level Sensor lime silo and powder silo
182 11-Jun-19 WB WB no 2 not working
183 12-Jun-19 Safety After finish the jobs tools not arange in
the place
No indication for field during Hydrant
184 12-Jun-19 Safety running
185 12-Jun-19 Lime Handling Cont. spillage for BC 401 & 402 area
fire truck low air pressure due to

186 13-Jun-19 Safety fitting tube damage
187 13-Jun-19 Kiln#1 High deviation -450 kg
188 14-Jun-19 Plant Utility lake of water
PC client no 11,12,13, PC Server & PC

189 14-Jun-19 CCR engineering dusty
190 14-Jun-19 Mobil conveyors facility for quicklime back to silo
191 14-Jun-19 Kiln#1 Temperature Inlet bag filter > 200'C
192 14-Jun-19 Raymond Level Sensor oil gearbox need to clean
193 14-Jun-19 Raymond Preventive Maintenance raymond
194 17-Jun-19 Safety Emergency respone (Fire drill)
195 17-Jun-19 Safety Cemara tree cut off by truck

196 17-Jun-19 Kiln#1 Preventive Maintenance Kiln#1
Sampling for quality improvement at

197 17-Jun-19 Kiln#1 discharge table
198 17-Jun-19 CCR clogged toilet in CCR
5 point finding durring simulation fire

199 18-Jun-19 Safety hadling
200 18-Jun-19 Loesche Monitor HMI coal grinding , blinking
201 18-Jun-19 Raymond Material overload
202 18-Jun-19 SBI Equipment need to individual test
203 19-Jun-19 Safety Indicipliner LOTOTO procedure
Schedule for inspection wearing

204 19-Jun-19 Coal Mill measurement
Coal Delevery is out of spac ( Ash

205 19-Jun-19 Raw coal contenc is high 11 %, Calorie < 5300,
Undersize is high 10 mm 20%)
Finding check area, Roller belt

206 20-Jun-19 Lime stone handling conveyors not working
207 20-Jun-19 Coal mill Water storage at coal mill loesche
208 20-Jun-19 Utility Jaw crusher worn out

209 24-Jun-19 Safety Truck hit wall of loading bay
Unsafe conditionn, reactive lime spray
210 24-Jun-19 Safety by water
loader cannot to be use at night, have
211 25-Jun-19 Safety no lamp
212 24-Jun-19 Kiln#1 bearing wheel skip damage
213 24-Jun-19 Kiln#1 PM Kiln #1
Equipment need to individual test with
214 24-Jun-19 SBI mining contractor (Rajawali)
215 24-Jun-19 Raymond 3 lamp at 3rd raymond floor
Personal pad lock (Eeng) leave to

216 25-Jun-19 Safety outher personal (Haikal)
No PIC for Stand by car (Inova) : Batery

217 25-Jun-19 Safety is left, Fuel is empty, Tire is broken Etc
218 25-Jun-19 Safety Car 4 WD can't start
Socialittion safety guide line & risk

219 25-Jun-19 Safety register
Enveiroment issue at spillage fuel after

220 26-Jun-19 Safety loading fuel at fuel station
Road accident (Firman) after go home
221 26-Jun-19 Safety 3rd shift
222 26-Jun-19 Safety Fork of forklift need exstenstion
Back pressure for filling pipe fuel

223 26-Jun-19 Fuel Station station
WI for loading fuel at fuel staton need
224 26-Jun-19 Fuel Station to review due to filling methode &
cleaning spillage
Kiln stop 4 hrs due to installation
225 26-Jun-19 Kiln #1 pulley drive skip
Bomb calorie Preventive maintenance
226 26-Jun-19 Laboratory schedule
shifting ground near the area of the
227 28-Jun-19 Safety pump bosster
228 28-Jun-19 Safety Smoldering at coal storage
229 28-Jun-19 Kiln#1 Pully skip for kiln 2 need to install back
230 28-Jun-19 Raymond PM Schedule
231 29-Jun-19 Safety Poor Lighting at loading bay area
Procedure BPJS system as following

232 1-Jul-19 Safety accident case
Lighting office area rod wrong
233 2-Jul-19 Safety installation
234 3-Jul-19 Safety Bee nest at Top silo PS 401 & 402
Material for commisioning & start up
235 3-Jul-19 Kiln #2 kiln 2 have to readyness
236 3-Jul-19 Limestone handling PM Schedule
237 3-Jul-19 Kiln#1 CAB no 2 high curent
Dwontime Raymond due to HLS &
238 4-Jul-19 Raymond HHLS error
Sensor low level MGL is error
239 4-Jul-19 Raymond indication
Dust emition from unloading

240 5-Jul-19 Safety limestone handling
241 5-Jul-19 LVMDP Capasitor bank for LVMDP 1 is damage
242 5-Jul-19 WB No UPS computer WB 1 & 2

Spillage & V design for BC 601 need to
243 5-Jul-19 Raw coal handling inspection 7 repair
244 5-Jul-19 Lime Handling Spillage at BC 409 & 410
245 5-Jul-19 Coal Mill Visit for Loesche engineer
246 5-Jul-19 Raymond PM Raymond Mill Schedule

Colant system need to inspection /
247 5-Jul-19 Kiln replace
Air leaking form kiln near shaft
248 5-Jul-19 Kiln #1 hydraulic rod south side
249 8-Jul-19 Safety Smoldering at coal storage

Lamp in coal mill building is off : bag
250 8-Jul-19 Safety filer,1 explotion door 2 lamp, drag
chain area 1
251 8-Jul-19 Safety Trafo area is high temperature
No maintenance acces for bag filter
252 8-Jul-19 Safety kiln area
kiln Top kiln PT 100 temperature
253 8-Jul-19 Kiln #1 always damage when exceed high
temperature
254 8-Jul-19 Raymond HLS sensor need to replace
255 8-Jul-19 MCC Kiln 2 Wall in sealing side is creck
Observation for new pipe line leaking
256 9-Jul-19 Safety & for flow metter 1 Inch can't use due
to back pressure
266 9-Jul-19 Plant Maintain plant area clean
Sparator oil compressor 1-4 need to

267 9-Jul-19 Compressor replacement
268 9-Jul-19 Compressor PM Schedule
Fludistation system is connected with
269 10-Jul-19 Kiln #1 kiln #2
Limestone from MBF is over size
270 10-Jul-19 Raw Material comming
271 10-Jul-19 Kiln #1 & Coal mill VSD issue trip high current
Transfer Sampler from QC to

272 10-Jul-19 Man power production
lake of Lighting in top cover bag filter

273 10-Jul-19 Coal Mill floor
Lake Education internal BPJS system of
274 10-Jul-19 Man power BMA employes
274 15-Jul-19 Lime Handling Coupling motor dislocated for BC 401
Water quantity at workshop area is

275 15-Jul-19 Workshop lake
Lake of lighting in room Shift room &
276 16-Jul-19 Safety toilet CCR
277 16-Jul-19 Safety high fugutive dust from kiln operation
278 17-Jul-19 Safety High temperature in MCC room kiln

279 17-Jul-19 Raymond Impeler fan need to repair need 80 hrs
No Protection under & high voltage in

280 17-Jul-19 Safety MVMDP
281 18-Jul-19 Safety No water in WB & Scurity post
282 19-Jul-19 Raymond PM Raymond Mill Schedule
283 19-Jul-19 Lime Handling Coupling motor dislocated for BC 401
Jaw plate crusher for sampling lime

284 19-Jul-19 Laboratory need to replace
285 19-Jul-19 Kiln #2 Commisioning prepareation
286 19-Jul-19 BC 102 Spillage at snap pulley

Lake of water in the plant for
287 23-Jul-19 Water Plant consumable in CCR
Observation for new pipe line leaking
288 23-Jul-19 Kiln#1 & for flow metter 1 Inch can't use due
to back pressure
289 23-Jul-19 Kiln#1 High pressure CAB no 2
Sensor low level WGF High High is

290 23-Jul-19 Kiln#1 error (damage)
291 15-Aug-19 Safety Silo fly ash is leaking from joint shell
292 15-Aug-19 Safety Filter dedusting is leaking

293 15-Aug-19 Safety Emergenct coal dust silo is dusty
294 15-Aug-19 Safety Explotion from bag filter of coal mill
system fan High vibration & high

295 15-Aug-19 Raymond temperature bearng inboard
296 15-Aug-19 Kiln#2 Low indication for combustion air
297 15-Aug-19 Raymond Interlocking mill fan not working

Expotion doors at bag filter of coal mill
298 15-Aug-19 Loesche need to house keeping
Stop activity
Give induction & ensure PTW avialable Saeful Trimunggara 1
Stop activity
Saeful Trimunggara 1
Give induction & ensure PTW avialable
Reposition loader from middle road access Rustam Shif leader 1
Refresh induction Trimunggara Suresh 1
Inspection Budi Kurniawan 1
Hiring for new employe Gema Roslan 1
Take action for Smoldering handling Shift leader Ihsan 1

following WI Smoldering handling
Take list for PM schedule work All Personil Suhendro 1
Hiring for Legal possition employe new Gema Roslan 1
employe
Replace old nozzle water spay water Budi Kurniawan 1
Oversize >10%
Husni Suhendro 1
PKBI undersize >2%
Distribution pocket book & sosialitation for Trimunggara Suhendro 1
SAM procedure
Repair BC 102 Budi Kurniawan 1
Replace CCTV Hasanuddin Husni 1
Follow up SCM Gema Husni 1
Socialitation TMP : Over speed, unloading

not corect, unsafe action & poor Trimunggara Suhendro 1
supervision
Take action Ihsan Radi 1
Sign board Trimunggara Suhendro 1
Create Permanent one way system Gema Trimunggara 1
Replace load cell skip Budi Kurniawan 1
Repair & Replace bolts loss Budi Kurniawan 1
Take action for PM raymond Eeng Kurniawan 1

Create reguler weekly/ Monthly with
comersial Coordiantion meeting & cross Leo / Imam Suhendro 1
function meeting
Cover drainage arround coal storage area Kurniawan Suhendro 1
Replace mechanical seal Budi Kurniawan 1
Reposition AC from CCR Ariawan Hasanuddin 1
Baricade fly ash area Ihsan Trimunggara 1

Observation cronology, repair & update to Saeful Trimunggara 1
SAM
Sosialitation Safety TMP for supplier for Saeful Trimunggara 1

unloading procedure at BMA plant
Husni Trimunggara 1
Find root couse of hyraulic system bolt cut Ariawan & Kurniawan Hasanuddin 1
off
Every Friday Trimunggara Suhendro 1
Baricade lime stockpile untul normal
temperature Ihsan Trimunggara 1
Repairing done & inspestigation to find the Budi Kurniawan 1

root couse
Inspection all safety guad for all plant Budi Kurniawan 1
Repairing celling point Gema Suhendro 1
Replace Bag filter Budi Kurniawan 1
Bypass the signal for level sensors Ariawan Hasanuddin 1
Waiting PO from Purchasing Trimunggara Husni 1
Replace bearing skip Budi Kurniawan 1

Calibration skip sensors Ariawan Hasanuddin 1
Replace level discharge hopper Ariawan Hasanuddin 1
Replace cable proximity sensors Ariawan Hasanuddin 1
create PR for emergency Lamp Ariawan Hasanuddin 1
Spare bag filter have to ready Kurniawan Husni 1

Check all safety device in coal mill & Ariawan Hasanuddin 1
Recalibration
Review High & High High for CO content Ariawan Hasanuddin 1
Revision WI for loesche after stop & start ihsan Andi 1

coal mill
install rotary lamp when Co conten 250 Ariawan Hasanuddin 1
ppm
Isolation coal mill area Trimunggara Suhendro 1
Raw coal trial : High CV coal >6000 with Radi Suhendro 1

low CV coal <4500, CV >5000 & VM <36
Cleaning for chanel water Riki Andi 1
Installation rain gauge beside laboratory Budi Kurniawan 1
Replace rabber coupling Budi Kurniawan 1
Install load cell pulley for kiln #2 Budi Kurniawan 1
Replace master copuling for fire truck & Eeng Kurniawan 1

add brake fluid
Inspection bosster pump condition for no 1 Ariawan Hasanuddin 1
&2
Fabrication & Installation chute for BC 404 Budi Kurniawan 1
Cleaning & install cover coolingpool Ihsan Andi 1

Inspection & replace finding Ariawan Hasanuddin 1
Install auto valve in coolingpool Ariawan Hasanuddin 1
Follow up all activities for raymond mill Budi Kurniawan 1
Observation cronology Trimunggara Safety Lintech 2

Baricade ground floor job owner Trimunggara 1
Follow up PR portable / emergency lamp Ariawan Hasanuddin 1
Improve Double flap to reduce downtime Andi Suhendro 1
Repair pipe Budi Kurniawan 1
check issue & problem at supplier Husni Suhendro 1
perform weekly monitoring & Cleaning Trimunggara Gema 1
Follow up third party for remove bag filter 1

area Trimunggara Suhendro
Weigh total quantity bag filter used 1
Stop & report finding unsafe condition & 1
Action
Install Mandatory PPE sign & No Go Zone 1
area
Remove the materials by contractor Husni Suhendro 1
Install life line under PS 401 Budi Kurniawan 1

Cont. Inspection Budi Kurniawan 1
Possibility to change the rotation Ariawan Hasanuddin 1
Filter alarm system to SCADA 1 to Kiln#1, 2 Ariawan Hasanuddin 1
to Kiln#2 & 3 to Kiln#3
Vissible & implement WI on side Ihsan Andi 1
Check pin, grase & all hydraulic bolt etc. Eeng Kurniawan 1
inspection all chamber area at bag filter Eeng Kurniawan 1

(clean air chmaber)
Inspection & repair Eeng Kurniawan 1
Cleaning water cooling Riki Ihsan 1
Top up level water tank Riki Ihsan 1
Waiting advice nederman engineer 1

All Operation Project
Cont. study at raymond area 1
Repalce regulator increase to >10 bar Ariawan Hasanuddin 1
(study )
Check DS & cleaning coating at rotary All Shif leader Ihsan 1
hopper
Reinstall handrail at rotary feeder Budi Kurniawan 1
Modify belt cleanner & chute Budi Kurniawan 1

Inspection Coal pressure measurement Ariawan Hasanuddin 1
Safety Induction training Trimunggara Gema 1
Study for water circulation from water Hasanuddin Andi / Suhendro 1

treatment (Sattle pond)
Check by IT engginer Gema / Hasannudin Suhendro 1
Repair pipe by third party Budi Kurniawan 1
Replace before Monday 8 Apr 19 Budi Kurniawan 1
Inspection dischargae table & Hydraulic

system, inspection distrbustion start, check All Team Suhendro 1
regulator WGF
Inspection & cleaning all sensor at Ariawan Hasanuddin 1

warehouse
Replace 9 lamps for road line Ariawan Hasanuddin 1
Sounding in alarm HMI Loesche Ariawan Hasanuddin 1
Create permanent parking area in the front Trimunggara Andi & Kurniawan 1
of loading bay area
Check parameter lime grinding Kurniawan / Andi Suhendro 1
recomennted by raymond
repairing leaking point Budi Kurniawan 1
Cut off round bar Agus M Kurniawan 1
Check nozzle & Check manual book Budi Kurniawan 1
Follow up supplier Husni Suhendro 1
Investigasi incident Saeful Trimunggara 1
Training Loto procedure Trimunggara Suhendro 1
Ratakan hidraulic Pin saat PM Budi Kurniawan 1
Setup LAN conection for every table Gema Suhendro 1
Take action following WI smoldering All Operation Ihsan 1

handling
Prepare one Ton slocal jumbo bag Hendra Ihsan 1
Stop it, brefing & report All Personel Suhendro 1
Mix & Compacting Rustam Ihsan 1

Follow up PM List All Team Andi 1
Inspection & cleaning nozzles water spray Budi Kurniawan 1
repair & modife Budi Kurniawan 1
Joint commisioning at 2 PM Project Operation team 2
Coordination with project for licance Project Suhendro 1
sosialisation for new parking area at front Trimunggara Suhendro 1

of loading bay
visit stockpile MBF and not dumping at Radi Suhendro 1

stock pile sibelco
Replace oil gearbox Budi Kurniawan 1

Follow up PM List All Team Andi 1
Replace bearing Budi Kurniawan 1
Repair shaft with third party/vendor Budi Kurniawan 1

Inspection termocouple for top kiln Ariawan Hasanuddin 1
temperature
refresh WI after stop slide gate need to Ihsan Andi 1
close
Sparepart already PR Hasanuddin Suhendro 1
Gresing & Replace oil gearbox Budi Kurniawan 1
Gresing &Replace oiil for coal mill area Budi Kurniawan 1
Gresing &Replace oil for raymond Budi Kurniawan 1
Inspection calcuation & material Rismawan Hasanuddin 1

transport / Noltec system
Dispose to contrac trasnforter Gema Trimunggara 1
Immedietly Replacemant before kiln #2 Gema Suhendro 1
start
Follow up list of PM Schedule Budi Kurniawan 1
Follow base schedule at 2-3 May 2019 All Personel Andi 1
Internal Investigasi incident Ihsan Andi 1
Create PR for sevice AC Radi Suhendro 1
Install lamp Ariawan Hasanuddin 1

Inspection bearing motor condition Ariawan Hasanuddin 2
Themporary open door for cabinet for air Ariawan Hasanuddin 2

circulation to VSD
Take sample from solar tank Radi Suhendro 1

Create sign for keep close manhole solar Saeful Ihsan 1
tank
Study for modify inlet for unloading Solar Shift leader Hasanuddin 1
to fuel station
Revision WI for Unloading solar tank Ihsan Andi 1
Fill in to waste oil drum rest of solar Budi Trimunggara 1
Inspection & repairing Ariawan Hasanuddin 1
Internal Calibration & maintenance Kurniwan Hasanuddin 1

schedule
Mix & Compacting Rustam Ihsan 1
Make sure JSA & safety during loading Riki Ihsan 1
jumbo bag to truck
Instatll RV to packing machine Budi Kurniawan 1
Conenct rotary lamp at CCR with Co Ariawan Hasanuddin 1

Content & Temperature indication
Socialitation for proper hand gloves using All Operation Trimunggara 1
Prepare PTW, rope leder Ihsan Andi 1

Prepare winch Budi Andi 1
Prepare lighting Ariawan Andi 1
Stop delivery until Further inspection Husni Suhendro 1
mining inspection, quarry inspection & Choldun & Radi Suhendro 1
crusher inspection
Inspection & funciton test for alarm Ariawan Hasanuddin 1
repair screen based on PM schedule / BUdi Kurniawan 1

During kiln stop
Repair leaking point during kiln stop Budi Kurniawan 1
Inspection transport noltec system Ariawan Hasanuddin 1
Test RV 603 Operation Andi 1
Repair crack point Ihsan Andi 1

Following list PM kiln schedule Operation Suhendro 1
Coal with sun contamination have to move Rustam Shift Leader 1
to center side
Follow training schedule Operation Trimunggara 1
clean water storage Ihsan Andi 1
Running without material Ihsan Andi 1
Remove wood bridge Taufik Andi 1
Modify bolts installation Budi Kurniawan 1
Repair it's Ariawan Hasanuddin 1
Replace check valve for circulation pump Budi Kurniawan 1

cooling tower
Inspection bering fan Budi Kurniawan 1
Inspection condition & posibility to repair Budi Kurniawan 1
Repair noltec system Ariawan Hasanuddin 1
Replace Pipe leaking Budi Kurniawan 1
Install belt cleaner at BC 404 Budi Kurniawan 1
Stop raymond mill & confrim by Pak Kurniawan / Andi Suhendro 1

Kurniawan
Try for purchase HLS sensor HD 501 Ariawan Hasanuddin 1
Replace Pipe leaking Budi Kurniawan 1
Baricade QL bulk in the warehouse Egi Ihsan 1
Replace input modul & calibrate Hasanuddin Ariawan 1
Inspection & replace impeler for piston Budi Kurniawan 1

hydraulic
Review WI for loading lime powder to

jumbo bag, shifting jumbo bag & loading Ihsan Andi 1
jumbo bag to the truck to include over load
& hazard
Inspection & repair it's Budi Kurniawan 1
Recruitmnent posibillity lab assistance Radi Gema 1

Recalibrate the sensors Ariawan Hasanuddin 2
install Guard for valve Tarpin Kurniawan 1
Repair Leakage Budi Kurniawan 1
Repair leakage point Budi Kurniawan 1

Tighten bolt of Cover Budi Kurniawan 1
Cleaning sensor Ariawan Hasanuddin 1
Check WB no 2 Saeful Andi 1

Make sure tools in the place after finish the All Team Shift Leader 1
jobs
Install sirine Ariawan Hasanuddin 1
Repair belt cleaner at BC 401 & 402 Budi Kurniawan 1
Replace fitting Ihsan Trimunggara 1
Inspection dischargae table & Hydraulic Budi Kurniawan 1

system
Hasanuddin &
Study for source water & water circulation Suhendro 1
Kurniawan
Clean all PC carefully Ariawan Hasanuddin 1
study and fabrication mobile conveyor kurniawan Suhendro 1

Ensure control quinch air automatic and Ihsan Andi 1
set temperature to 180'C
Clean sensors Ariawan Hasanuddin 1
Mill gearbox, Fan , Lubrication, screw Budi Kurniawan 1

,double valve
Sosialisation for WI hydrant systems
Review personil for Rescue team
Sosialisation Hierarchy communication Trimunggara Suhendro 1
plant
Hierarchy Emergency Call
Create Chronology report Gema Suhendro 1
PM Based on list Ariawan Hasanuddin 1
Take samaple Undersize,oversize and
melting qicklime, also check T60 Ca0 and T Radi Andi 1
Max, Loi
Repair clogged toilet Kurniawan Husni 1
Observation & Study finding Trimunggara Suhendro 1
Review WI Ihsan Suhendro 1

Refresh training hydrant for grup 1 & 2 Trimunggara Andi 1
Check rootcause Ariawan Hasanuddin 1
Find rootcause Ihsan & Ariawan Andi 1

Cleaning raymond mill Ihsan Andi 1
Running without material Ihsan Suhendro 1
prepare person in charge Ihsan & Choldun Suhendro 1
Make sure LOTOTO procedure completed All Operation Trimunggara 1
before working
Inspection & Check wearing measurement Budi Trimunggara 1
Stop delivery until supplier sent check Radi Husni 1

sample & COA certificate
Clean and check roller and replace roller if Ihsan & Budi Kurniawan 1
any roller damage
install piping and valve for new systems for BUdi Kurniawan 3
filling water storage
Repair Jaw Crusher Budi Kurniawan 1
Create Cronologhy and investigation Ihsan Trimunggara 1
Lime Safety guide line Trimunggara Suhendro 1
Inform contractor immediately Husni Suhendro 1
Replace bearing eeng Kurniawan 1

PM Based on list All Personel Suhendro 1
Prepare person in charge from operation Ihsan Suhendro 1
Replace lamp Ariawan Hasanuddin 1
Training Loto procedure Trimunggara Suhendro 1
Create PIC for Stand by car Gema Suhendro 1
Coordination with owener Gema Suhendro 1
Need weekly review safety training

Coolect all JSA
Create discharge pound Trimunggara Suhendro 1
Investigasi incident, find root cause Gema Suhendro 1
coordination with supplier forklift for fork Ihsan Andi / Husni 1

extenstion
Inspection, estimate & replace pipe for Operation Kurniawan 1

fiiling fuel from truck to storage fuel
Review WI loading fuel at fuel station Ihsan Andi 1
Coordination, Stop & installation pulley Budi Kurniawan 1

skip bucket
Follow up bomb calorie & monitoring with Wina Radi 1
vendor
Inspection schedule & patched with Trimunggara Suhendro 1
asphalt for a broken road
follow up smoldering base on WI All Shif leader Ihsan 1
Install back pully skip at kiln #2 Budi Kurniawan 1

Inspectioion excisting lighting & additionall Ariawan Hasanuddin 1
require
Socialittion procedure BPJS system as Gema Suhendro 1
following accident case
Repair it's Hasanuddin Husni 1
Remove / clear bee nest Trimunggara Gema 1
Prepare material for start up kiln#2 All Shif leader Ihsan 1
Followup list PM Schedule BUdi Kurniawan 1

Replacce oil CAB 2 BUdi Kurniawan 1
Reposition sensor HLS & HHLS Rismawan Hasanuddin 1
Inspection by Vendor Budi Hasanuddin 1
make sure stockpile #2 always full ,Install Budi Kurniawan 1

curtain at loading limestone stockpile
Inpection by vendor Hasanuddin Vendor 1
install UPS for computer 1 & 2 Saeful Hasanuddin 1
Repair skrit rubber & repair V design Budi Kurniawan 1
Improve Cover BC 409 for maintenance Budi Kurniawan 1

access
Prepare & collect data for all issue durinng All Team Loesche Engineer 1
operation
Follow up vendor Budi Hasanuddin 1
replace seal of shaft rod discharge table Budi Kurniawan 1
Spray with hydrant, compact & mix coal Rustam Ihsan 1

from MBS 1 bucket & 3 from Palmco
Replace off Lamp at coal mill building Rismawan Hasanuddin 1
Install additional blower Trimunggara Hasanuddin 1
Fabrication plat form Trimunggara Suresh 1
Every 2 hrs stop kiln PT 100 info to Rismawan Ihsan 1

dismantle from CCR
Replace HLS sensor with probe sensor Rismawan Hasanuddin 1

Inspection & Make estimate for repair Hasanuddin Suhendro 1
Repair leaking point & create PR for Flow Husni /

Kurniawan 1
metter with 2 inch diameter pipe Hasanuddin
Lounching schedule for House keeping day

(Safety breafing, tools box meeting, HK Trimunggara Suhendro 1
area & Meal consumtion)
Replace oil sparator 1-4 Budi Kurniawan 1
Follow up PM list for compressor Ridwan Hasanuddin 1

Need to sparate independent between kiln Ihsan Franz 1
#1 & Kiln #2
Follow up supplier Choldun & Husni Suhendro 1
ALL VSD need to inspection by Siemens Hasanuddin Suhendro 1

vendor
QC is ready to transfer 3 Man power,
Waiting one more hiring man power before Gema Suhendro 1
transfer
Install new light in coal mill building at top Rismawan Hasanuddin 1
cover bag filter area
Invite Mrs. Elvi / Mr. Dwi from SLM for
share knowlage of BPJS procedure Gema / Trimunggara Suhendro
Repair dislocated Budi Kurniawan
Install toren at workshop area Budi & rismawan Hasanuddin
Inspection & repair lighting in room Rismawan Hasanuddin
Coordination with Project to connect dust Suhendro Suresh

line from Bag filter to LKD silo
Coordination with SCM for Loading LKD Trimunggara Husni
from LKD silo
Commisioning schedule & Hand over All Team Project
Create PR for install standing floor VSD for Hasanuddin Suhendro
MCC kiln#3
Create schedule stop for repair time Ihsan & Saeful Andi
Install protection Hasanuddin Suhendro
Inpection & repair water pipe line move Budi Kurniawan

line pipe to the office line
Follow up list of PM Schedule Budi Kurniawan
Repair coupling motor dislocated coupling Budi Kurniawan
motor BC 401
replace jaw plate Wina Radi
Cleaning area skip bucket kiln#2 & move

material from coal storage to skip bucket Ihsan Andi
kiln#2
Cleaning spillage at structure BC 102 Shift leader Ihsan
Ihsan &
Buy water from 3rd party Saeful Trimunggara
Full Inspestigation & find the root cause Operation Suhendro
Kurniawan / Franz
remove no return valve burner 17-28 Suhendro
Maerz
Replace sensor HH sensor Ariawan Hasanuddin
Follow up Project Suhendro Project

Full insvestigation & find the root cause Trimunggara Operation team
Check by vendor Ariawan Hasanuddin
Cleaning filter CAB 1,2 & 3 & coal transport

1,2 & aspiratus chanel Hendra Franz
Ensure interlocking working properly Ariawan Hasanuddin

Ensure CO content & O2 at bag filter area Ihsan Andi
before working


1-Mar-19 Done
1-Mar-19 Done
1-Mar-19 Done
4-Mar-19 Done
Done
continue
Done
18-Mar-19 Done Not approve
18-Mar-19 Done Replace during PM / coal mill stop
continue Weekly schedule inspection to suplier
Mechanical all ready given, waiting for

5-Mar-19 In Progress other (22-April-19)
5-Mar-19 Done
25-Mar-19 In Progress Appoval purchase budget (124 jt)
25-Mar-19 In Progress Estimation in first september 2019
11-Mar-19 Done Waiting appropal
25-Mar-19 Done Follow up SCM
11-Mar-19 In Progress Create new PR
18-Mar-19 In Progress Review all WI incoming truck

6-Mar-19 Done
8-Mar-19 Done
8-Mar-19 Done
8-Mar-19 Done
30-Apr-19 In Progress Not confrimation from sales
15-Apr-19 Done Cancel by plant manager with remark
11-Mar-19 Done
11-Mar-19 Done
11-Mar-19 Done Waiting PO
13-Mar-19 Done
13-Mar-19 Done
5-Apr-19 Done
5-Apr-19 continue Warning driver
15-Mar-19 Done
15-Mar-19 continue
13-Mar-19 Done
18-Mar-19 Done
13-Mar-19 Done
Done discuss improvement for piping system
14-Mar-19 Done
Done
8-Apr-19 Done Waiting arrive
Done
Done
Done
Done
28-Mar-18 Done
28-Mar-18 Done
continue Part of coal mill audit evey month
28-Mar-18 Done
1-Apr-19 Done
30-Apr-19 Done Waiting PO
Create sign at door acces to explotion

18-Apr-19 In Progress door
Done
Done
Done
Done
Done
Done
Done
Done
Done Coal Mill Audit

Done 2 diagfram replaced
Done
26-Mar-19 Done
22-Mar-19 Done
In Progress ???
Continue "see it,stop it report it
Done behaviour"
Done
Done Change bolt M8 to M10
Done
Done
Continue Create Schedule Inspection periodic
Done
29-Mar-19 Done
Continue
1-Apr-19 Done
Continue Cont. Monitoring
8-Apr-19 Done Can't cahnge rotation
8-Apr-19 Done Follow up when maerz engineer arived
1-Apr-19 Continue Sosialitation
1-Apr-19 Done
1-Apr-19 Done
1-Apr-19 Done
1-Apr-19 Done
1-Apr-19 Done Hand over ???
2-Apr-19 Done
Continue
23-Apr-19 Done Estimate 30 Apr 2019
2-Apr-19 Continue
2-Apr-19 Done
5-Apr-19 Done
In Progress Under inpsecction 15-Apr-19
5-Apr-19 Done
31-Dec-19 In Progress
8-Apr-19 Done
5-Apr-19 Done
8-Apr-19 Done Inspection durinig stop kiln#1
8 Done
16-Apr-19 In Progress Waiting invoice From Skylif
16-Apr-19 In Progress Waiting invoice from skylif
10-Apr-19 Done
16-Apr-19 Done Painting
Continue Create PR flow mater
10-Apr-191 Done
9-Apr-19 Done
10-Apr-19 Done Replace with old nozzle 2 from 5
10-Apr-19 Continue Monitoring by shift leader
20-Apr-19 Done Repaired
Done
12-May-19 In Progress
Done
12-Apr-19 Done
Continue
15-Apr-19 Continue High Vm 44% PT MBS

15-Apr-19 Done
16-Apr-19 Done
Cleaning & monitoring after modife

Done chute
16-Apr-19 Done continue Class sesion
In Progress Licance permit before handover
Continue
Done
Done
22-Apr-19 Done
30-Apr-19 Done
30-Apr-19 Done
23-Apr-19 Done
Done
Compressors outdoor 2 & 4 (Out dor)

6-May-19 In Progress Waiting PO , Estimation 3 week after
created PO (Indor Compressor)
26-Apr-19 Done
26-Apr-19 Done
26-Apr-19 Done Waiting PM Schedule
25-Apr-19 Done 50 Minutes running 35.68 Ton
6-May-19 In Progress Register vendor
In Progress
Done
Done
30-Apr-19 Done Repaired
7-May-19 Done
14-May-19 In Progress Discuss with Suhendro
2-May-19 Done
2-May-19 Done
install new vibration measurement

5-May-19 Done point at the cover motor
Waiting install standing floor for MCC

20-Apr-19 In Progress kiln #2
6-May-19 Done
16-May-19 Done
Done Wacth together during unloading solar
10-May-19 Done
7-May-19 Done
6-May-19 Done
6-May-19 Done Sensors damage, PR already raised
7-May-19 Done
8-May-19 Done
9-May-19 Done
9-May-19 Done
12-May-19 Done
Done
Done Waiting schedule inspection

16-May-19 Continue continue inspection
16-May-19 Done 2nd inspection 14 May 19
Done
Done
Done
Continue Under monitoring
Done Install bolts
Done Create PR for asphalt

13-May-19 Done
14-May-19 Done
Done
Done
Done
16-May-19 Done
16-May-19 Done
17-May-19 Done Waiting sparepart
17-May-19 Done
20-May-19 Done
20-May-19 Done
21-May-19 Done Got leaking more at 30 May 19
Done
In Progress
31-May-19 Done Inspection noltec system by electical
temporary repairing water leakage by

In Progress concrate ( need to purchase 2 eksten
HDPE)
10-Jun-19 Done
Done
24-Jun-19 In Progress Waiting spare part
20-Jun-19 Done Curent practie use reuse jumbo bags
11-Jun-19 Done
14-Jun-19 In Progress
10-Jun-19 Done
10-Jun-19 Done
15-Jun-19 Done
11-Jun-19 Done Cont. leaking Monitoring

11-Jun-19 Done
11-Jun-19 Done
11-Jun-19 Done
Continue Refresh training 5 S
25-Jun-19 In Progress Follow up Hydrant electrical wiring
12-Jun-19 Done
13-Jun-19 Done
13-Jun-19 Done Replace one bolts is damage
In Progress
14-Jun-19 Done
14-Jun-19 Done
14-Jun-19 Done
14-Jun-19 Done
17-Jun-19 Done
17-Jun-19 Done
17-Jun-19 Done
20-Jun-19 Done Checked by contractor
24-Jun-19 Done
24-Jun-19 Done
26-Jun-19 Done
Done
Done
Done
19-Jun-19 Done
Electical, Mechanical & Production
19-Jun-19 Done
Continue
19-Jun-19 Done
25-Jun-19 Done
Done
25-Jun-19 Done
9-Jul-19 Done
Done
Loading under spec at stockpile using
Done loader
25-Jun-19 Done
Done Follow Up critical spare

Done
Done
9-Jul-19 In Progress 2 lamp is waiting spare part
Create schedule training & prepare

1-Jul-19 In Progress regulation LOTOTO procedure
Done User inform to HRD
Done
1-Jul-19 Continue Every Friday
Estimatiion budget & drawing

In Progress (2x1x0.5)
Done
Check spesification & Coordination

Done with vendor
5-Jul-19 Done Without flow meter & Need to try

1-Jul-19 Done
Done
Done
Done Control by geotechnic weekly
28-Jun-19 Continue
28-Jun-19 Done estimate 4-5 hrs for stop kiln#1
28-Jun-19 Done
Done
3-Jul-19 Done
In Progress Urgent
Done Prepare JSA
12-Jul-19 In Progress
3-Jul-19 Done
3-Jul-19 Done
5-Jul-19 Done
5-Jul-19 Done
In Progress
In Progress 8-Jul-19 inspestion by vendor
5-Aug-19 In Progress Waiting PO
5-Jul-19 Done
In Progress
8-Jul-19 Done
5-Jul-19 Done
Done Cont. take sample during PM schedule
In Progress Check PR status
8-Jul-19 Done
10-Jul-19 Done
Done Create PR for 2 pcs
In Progress
Continue
In Progress Waiting inspection from Suhedro
In Progress Create PR for replace flow metter
In Progress
Done
Done
10-Jul-19 Done
Done
In Progress Waiting PO
Done
Done
In Progress
After finish repair, make sure dust

Done transport from WGF is smoth
In Progress Waiting spare part
In Progress
In Progress Coordination with 3rd party for loading

with Hi blow system
In Progress
Done
In Progress
Done
Follow up list schedule PM Kiln#1 at
In Progress Monday 1 PM
Done
Done
Done
Continue
In Progress Invite Franz
In Progress
Waiting spare parts & temporary take

Done from kiln #3
In Progress
In Progress
In Progress
In Progress
In Progress Stop when everything ok
In Progress
In Progress
In Progress
Unsafe action durring performing jobs,

standing on the screw casing when
1 13-Oct-17 Silo powder opening manual gate from the silo to
the telescopic
More areas have no access for

2 24-Oct-17 All area manintenance & inspection
( permanent platform)
3 25-Oct-17 Lime handling Telescopic for PS 401 wrong installation
4 24-Oct-17 CCR CCTV is not working
No machine guard for BC 401 & BC 402

at work way
5 3-Nov-17 Lime handling
Sliper at work way of BC 401 & BC 402
capasitor bank not conect completely

6 7-Nov-17 LVMDP 1 & not setting yet from project
7 21-Nov-17 Lime handling Joint BC 105 crack

Fence coal storage crack due to
8 22-Nov-17 Coasl storage overload material
Plaster of cement for roof in damaged

9 27-Dec-17 CCR COR (Possibility of yesterday's
earthquake)

10 4-Jan-18 PLC Loesche indication between display in CCR and
in the display CO2 tank area
Flow meter at fuel station not

11 4-Jan-18 Fuel station functioning properly
Maintenance dep. Need

12 Utility Fabrication trolly for oxygen tube
1 trolly for oxygen tube
13 11-Jan-18 Safety no facility LOTO for isolation local panel
No shower facility at kiln & Raymond

14 16-Jan-18 Safety area
Unloading area at fuel station is not
15 16-Jan-18 General level
No maintenance access for lime
16 19-Jan-18 Lime Handling handling (diverter gate 401 & 402)

No SOP / WI for preventive
19 5-Feb-18 WB maintenance WB
20
12-Feb-18 All Area No acess for high level task
21
Loesche, handling &
22 12-Mar-18 All LCS need to cover for safety device
Kiln 1
Truck parking (out side Need parking area for truck at out side
25 4-Apr-18 plant) plant
Sieve shaker need additional vacum
26 4-Apr-18 Laboratory pan
27 17-Apr-18 BC 101 & 102 Road access to BC 102 & 103 is slippery
Halogen lighting at BC 102 & 103

28 17-Apr-18 BC 101 & 102 dazzled
Performance test TPH not achive yet
29 23-Apr-18 Raymond (30 TPH)
Lighting for mosque, CCR, Office & WB
30 24-Apr-18 All Area need to replace
32 8-june-2018 Warehouse TMP implementation
Safety lime guide line install

33 8-june-2019 All shop diphoterine station with alarm system
34 11-Jul-18 CCR CCTV is not ready
No alarm system when temperature or

35 11-Jul-18 Coal grinding CO content high at coal grinding area
36 12-Jul-18 Safety Install diphoterine station
37 19-Jul-18 Coal Mill Leaking at bag filter coal mill
Need PO for consumable part and

38 27-Jul-18 General common spare part for maintenance
need to install automatic valve for

39 27-Jul-18 loesche compressors cooling burner and sealing
air dust pump
Need portable engineering station for
40 27-Jul-18 general troubleshooting
Dust every ware from discharge BC 103
41 31-Jul-18 Limestone unloading & 102
Out door compressor need to install

42 31-Jul-18 Compressor outdoor drain rain water chanel & canopy
Hoistcrane, lighting eraster ,pressure

43 31-Jul-18 All area vassel certification
44 28-Aug-18 Safety Additional sign board
Flay ash space limitation in the plant

45 28-Aug-18 Safety area
46 29-Aug-18 WB Printer in WB need to change

Unsafe action for Aplication PPE
47 31-Aug-18 Safety standard in the plant have to refresh
Availability for mandatory PPE in the

48 31-Aug-18 Safety plant
49 2-Sep-18 General Water filling to fire truck
Share incident lime expose lime to the

50 5-Sep-18 Safety eye
51 13-Sep-18 Packing Machine Chain for roller conveyor is damage
52 13-Sep-18 Safety Unsafe action during inspection & open

dump truck cover (terpauline)
53 13-Sep-18 Safety B3 waste status
54 13-Sep-18 Stockpile No safety guard around stockpile area
55 18-Sep-18 Stockpile Dust emission at stokpile kiln #1 & #2
No power station at stone handling

56 18-Sep-18 Stone Handling area
Packing machine not achive capacity 8
57 18-Sep-18 Packing Machine T/H
Belt cleaner for BC 401 402 is not
58 19-Sep-18 Lime handling available
59 20-Sep-18 Fire Truck Property demage for fire truck
20-Sep-18 Safety No parking area for HME

60
20-Sep-18 Pedistrian way Cont. for plnat pedistrian
61 20-Sep-18 Inventory Limestone reject from Bw & SBI
Filter blockage due to high dust

62 20-Sep-18 Coal Mill contamination
63 20-Sep-18 Plant area Lamp for road plant need to replace
64 21-Sep-18 Raymond Mill Noltec system PLC need to relocation
Toe nails hit by table not wiring safety

65 24-Sep-18 Safety shoes
Toe nails hit by table not wiring safety
65 24-Sep-18 Safety shoes
Reject product ( limestone for raw

66 24-Sep-18 Quality material, lime, lime powder)
High temp for motor blower due to

67 24-Sep-18 Coal Mill small fan
68 25-Sep-18 Silo Powder Over load & reject from customer
69 25-Sep-18 Waste Non B3 No Rubish can at plant area

Nitrogen Tube condition is unsafe
73 5-Nov-18 Kiln condition
Low pressure for working pressure
74 5-Nov-18 Coal Grinding HSLM
Unsafe action, standing on the top high

8-Nov-18 Safety blow when hi blow truk is moving
75
76 21-Nov-18 Kiln #1 Modul cleaning filter unit error
23-Nov-18 Safety Nitrogen Tube no protection
77
78 28-Nov-18 Kiln#1 Motor Heat Exchanger Overload
Isolation cable 20 KV need to check due
28-Nov-18 Trafo
79 to flashover
29-Nov-18 Safety stone sediment flow water to the river

80
capasitor bank fro LVMDP 1 for
LVMDP 1
81 30-Nov-18 contoling cost Phi
Melting cable waste gas contol unit to
Bag filter K#1
82 30-Nov-18 field nee to replace

6-Dec-18 Safety due to plant
83

7-Dec-18 Safety red eyes driver hit by powder
84
7-Dec-18 Lime handling DC 403 is block due to wet dust
85

11-Dec-18 Safety suitable with fied power cut device
86
87 103 need to install lamp
13-Dec-18 BC 102 & BC 103
6-Dec-18 Safety due to plant
89

7-Dec-18 Safety red eyes driver hit by powder
90
7-Dec-18 Lime handling DC 403 is block due to wet dust
91

11-Dec-18 Safety suitable with fied power cut device
92
93 103 need to install lamp
13-Dec-18 BC 102 & BC 103
14-Dec-18 Safety Sediment pound need to bariccade

95
Undersize quantity is different between

14-Dec-18 Undersize screen Laboratory & actual screen
96
Operatinal car scratched during trip to
19-Dec-18 Operatioal car
97 quarry
98 19-Dec-18 General 8 road plant lamp is damage
Water pipe line leaking at reducer

20-Dec-18 Pedistrian conection, need to create control box
99
20-Dec-18 GEneral Security post need to install CCTV
100
Cable tray at dust collectors need to
26-Dec-18 Kiln#1
101 reposition
102 Improvement Double valve raymond

26-Dec-18 Raymond need to action quickly
103
Complain about water flow after
28-Dec-18 Community complain modify main disposal drainage during
104 raining condition
Follow up PIC WO Picture
Install plat form for maintenance & Budi Kurniawan

operation access
Install permanent platform for All Personel Hasanuddiin

maintenance & sampling
Repair telescopic system Budi Hasanuddin
Check & coordination with Lintec Hasanuddin Project
Install safety guard Agus
Install greating plat Agus Hasanuddin
Follow up to project Ariawan Hasanuddin
Repair cover strip Budi Kurniawan

Repair fance after empty lime at coal Andi Suhendro
storage
Follow up Project Andi Project
Simulation 4-20 mA in PLC loesche Ariawan
Follow up to Maintenance manager Husni
Idad Kurniawan 2
Fabrication switch lock Budi Kurniawan
Crear WR Kurniawan Hasanuddin
Concreate fuel station area Andi Plant Manager
Instal permanent platform Budi Hasanuddin
Marking cables all junction boxes, for Rismawan Hasanuddin

all area
Create PR for first aid kit Saeful Husni
Create SOP / WI for preventive Kurniawan Hasanuddin
maintenance WB
Need scafolding
Ariawan Hasanuddin
Safety training Working at High
Estimation material for fabrication Budi Kurniawan
cover safety device
Fabrication rack for helmets & hanger Wina Radi
for lab coat
Make sign board Ihsan Andi
Create parking area at out side plnat Rustam Andi

Sketh vacum pan for sieve shaker Budi Radi
Road access need to improve Budi Kurniawan
Replace by normal lighting Ariawan Hasanuddin
Prepare redinees equipment & HK Riki Andi

raymond area
Replace lighting for Mosque, CCR, Ariawan Hasanuddin
Office & WB
Inspection front tire for fire truck Eeng Kurniawan
Sign board, pedistrian road & forklift Saeful Andi
movement area
Install Alarm system for diphoterine Ariawan Hasannudin

station
Check conection with Lintec Saefudin Hassanudin
Check location for instalation alarm Hassanudin Suhendro
Estimation cable for diphoterine Saefudin & Hassanudin

station Ridwan
Repairing leaking point at bag filter Kurniawan Hassanudin
coal mill
follow up to SCM Ariawan Hasanuddin
inspection for installing automatic Hassanudin Suhendro

valve
create PR for portable engineering Hassanudin Suhendro

station
Instal curtain Ihsan Kurniawan
install rain water chanel & canopy Budi Hassanudin
Follow up To Plant manager & Safety Suhendro Himawan

Manager
Review Additional sign board in the Tri Suhendro
plant
Follow up hazardous waste vendor &
TPS
Tri Suhendro
Record hazardous waste to Log book
Change printer in WB Saeful Suhendro

Stop unsafe condition activity, All Personil Tri
Briefing & Refresh safety guide line
Ensure PPE stock available All Personil Tri
Install new water line for fire truck Budi Kurniawan
Share investigation reports to all Tri Suhendro

team
Install chain for roller conveyor Budi Kurniawan
Check location for dump truck Tri Kurniawan

inspection station
Fly ash data Ihsan
Chemical waste Wina
Oil, filter, majun, grease & Budi Suhendro
contaminated good
Electrical tonner, accu, komputer etc Ariawan
Stockpile kiln #1 & #2

Emergency Stockpile Kiln #1 & #2
Study for install sprey system Trimunggara Suhendro
Install power station at stone Rismawan Hasanuddin

handling area
Ensure packing machine system start Hasanuddin Suhendro
Auto system
Install belt cleaner at BC 401 & 402 Budi Kurniawan
Create cronology & repairing fire Tri Suhendro

truck
Create parking area for HME Tri Suhendro
Marking & Cont. paiting Tri Suhendro
BW CaCo3 <96% & Inspection Wina Suhendro

stockpile before delivery to plant
SBI Big stone & clay contamination &

Inspection stockpile before delivery Wina Suhendro
to plant
Clening water storage & intall full Budi Kurniawan

cover
Replace lamps at plant area Ariawan Hasanuddin
Relocation from kiln 3 blower room Suhendro Project
Ensure All Personel use PPE

Tri Suhendro
First Aid Madichine must be Tri Suhendro
Availiable at all Area
Discustion point with SCM, geologist, All Manager Suhendro

laboratory & sales team
Replace fan at motor blower Ariawan Hasanuddin
Install facility unload from hi blow to Kurniawan Suhendro

silo powder
Cordination with government Gema Suhendro
Coordination with project Suhendro Project
Replace selenoide valve Hasanuddin Husni
Install LOTO BOX around loading lime Ihsan Trimunggara

powder area
Install vortex cooler Ariawan Hassanudin

Fabrication bridge & rack for coal Kurniawan Suhendro 1
dust kiln #1
Concrate coal dust floor for kiln #1 Andi Suhendro 1
Inspection motor no 2 Ariawan Hassanudin 1
inspection cable Hasanuddin Suhendro 1
install trap at drianage Trimunggara Suhendro 1
Water Sendiment pond monitoring Radi Trimunggara 1
Remanding project for commisioning Project Suhendro 1

LVMDP 2
Replace cable when cable arrive Husni Hassanudin 1
Check lighting rod by certified person Trimunggara Hassanudin 1

/ vendor,
i-Cam full investigation incident Trimunggara Suhendro 1
Cleaning DC 403 & replace bag filter Ihsan / Mech Andi 1
Follow up LOTO device Trimunggara suhendro 1
Install lamp both area Ariawan Hassanudin 1

Check lighting rod by certified person Trimunggara Hassanudin
/ vendor,
i-Cam full investigation incident Trimunggara Suhendro
Cleaning DC 403 & replace bag filter Ihsan / Mech Andi
Follow up LOTO device Trimunggara suhendro
Install lamp both area Ariawan Hassanudin
Install baricade around sediment Ihsan Trimunggara

pound area
Review screen aperture Radi Suhendro
Change operatinal car to quary Gema Suhendro
Repair and replace lamp Ariawan Hassanudin
Install control box Hasanuddin Suhendro
pulling cable and install lan network Ariawan Hassanudin
Reposition cable tray Ariawan Hassanudin
Folow Up SCM to proccess PR Ariawan Hassanudin

improvement double valve
Create logic for Operational process Ihsan Andi
Inspection & check actual condition Gema Suhendro

Status Remarks
Scoaffolding requare for temporary

in Progress access
in Progress
in Progress
in Progress
in Progress
in Progress
in Progress
in Progress
in Progress empty out lime from coal storage done
in Progress
in Progress CO2 need to recalibration
in Progress
in Progress
in Progress
in Progress
in Progress Service job
in Progress
in Progress

In Progress
In Progress
In Progress
In Progress
In Progress

In Progress
In Progress
In Progress
In Progress
In Progress
In Progress
In Progress
In Progress
In Progress
In Progress Follow up PO of transmiter & recivier
In Progress Create PR tia portal
In Progress
In Progress
In Progress
In Progress
In Progress
In Progress
In Progress
In Progress
in progress
in progress
in progress
in progress
Continute Monitoring by CCR
in progress
in progress
in progress
in progress
in progress
in progress
in progress
Done
in progress
in progress
in progress
in progress
in progress
in progress
in progress
in progress
in progress
in progress
in progress
in progress
in progress
In Progress The area is stillcompleted

under construction to be
In Progress
In Progress
In Progress
In Progress Brigde Done
In Progress PR done
In Progress Bearing motor need to replace
In Progress
In Progress
In Progress Frequency weekly
In Progress capasitor bank is not active yet
In Progress waiting cable arive

In Progress at warehouse damage waiting sparepart.
Fire alarm fault (inspection)
In Progress
In Progress Follow Up PR
In Progress
In Progress at warehouse damage waiting sparepart.
Fire alarm fault (inspection)
In Progress
In Progress
In Progress Follow up PR
In Progress
In Progress
In Progress
In Progress
In Progress
In Progress
Done
Done
Done
Done
Done
In Progress
No Name Title Department
1 2
1 Wina Septiani Assisten Laboratory Laboratory √
4 Ariawan Electrical Engineer Maintenance
5 Ihsan khanipa CCR op Production √
6 M. Saeful A WB Operator SCM √
7 Andi Khairudin Production Manager Production OFF √
(Happy
8 Kurniawan Senior Mechanical Head Maintenance New
9 Rady Sandi SVP QA/QC Laboratory Laboratory Years)
10 Husni Sopro SCM Manager SCM
14 Budi S Mech op Maintenance
21 Suhendro Plant Manager
22 Hassanudin Maintenance Manager
23 Tri Munggara Safety SPV
24 Timbul Gema Marpaung HR GA & Admin
25 Riswaman Electrical Engineer
26 Coldun Mubarak Mining Service
27 Eko Setyawan Finance Manager
28 Fauzan Customers Service
LIST OF ABSENCES DAILY MORNING MEETING
January 2018
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
√ √ √ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
OFF OFF OFF OFF OFF OFF
√
√
ING LIST OF ABSENCES DA
Feb
23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 C8 9 10 11 12
o
√ √ √ √ √ √ √ √ √ m √ √
√ √ m
√ √ √ √ √ √ √ √ √ √ √ u √ √
n
√ √ √ √ √ √ √ √ √ √ √ i √ √
√ √ √ √ √ √ t √ √
y
OFF OFF OFF OFF OFF OFF
S
√ √ e
r
√ √ √ √ √ v
i
c
e
s
L
o
a
d
F ABSENCES DAILY MORNING MEETING i
n
g
February
13 14 15 16 17 18 19 20 21 22 23 24 25 26 L27 28 1 2
c c i
√ √ o L √ √ √ o √ √ √
m
m u m
√ √ e
m n m
√ √ √ √ √ √ s √ √
u n u t
√ √ n a √ √ √ n √ √ √
o
i r i
√ √ √ √ √ n √ √
t t e
y N OFF OFF y √ OFF OFF
e &
s w s
e e l
r y r i
v e v m
i a i e
c r c
e e t
o
P
S
4
0
1
C
o Mar-18
3 4 5 6
m 7 C8 9 10 11 12 13 14 15 16 17 18
√ m o √ √ √ √ √
i m
s m
√ i √ u √ √ √ √ √
√ o n √ √ √ √ √
n i
i t
OFF OFF n y OFF OFF OFF OFF
g
S
R e
a r √ √ √ √ √
y v
m i
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n e
d
18
19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √
OFF OFF OFF OFF
√ √ √
Apr-18
C5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
C 20 21 22 23 24 25 26 27
o √ √ √ √ √ o √ √ √ √
m m
m √ m
u √ √ √ √ √ √ √ √ √ u √ √ √ √ √
n √ √ √ √ √ √ √ √ n √ √ √ √ √
i i
t √ √ √ √ √ √ √ √ √ t √ √ √
y OFF OFF OFF OFF y OFF OFF
S S
e e
r √ √ r
v v
i i
c c
e e
A
s
c
May-18
28 29 30 1 2 3 4 5 6 7 8 9 10
e 11 12 13 14 15 16
n
√ √ √ √ √ √ s √ √ √
i
o
√ √ √ √ √ √ √ n √ √
√ M √ √ √ √ √ √ D √ √ √
A a
Y
y √ √
OFF OFF OFF OFF o OFF OFF
D f
A J
Y e
s
√ u
s
C
h
r
i
s
t
May-18
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4
√ √ √ √
√
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √
OFF OFF OFF OFF OFF OFF OFF
Jun-18
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
√
√
√
√
OFF OFF OFF OFF OFF
24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10
√ √ √ √
√ √ √ √
√ √ √ √
√
OFF OFF OFF OFF √
√
Jul-18
11 12 13 14 15 16 17 18 19 20 21 22 23
√
√ √ √ √
√ √ √ √ √
√ √ √
√ √ √
√ OFF OFF √ √ OFF OFF
√ √ √
24 25 26 27 28 29 30 31 1 2 3 4
√
√
√
√
OFF OFF √ OFF
√
Aug-18
5 6 7 8 9 10 11 12 13 14 15 16 17 18
√ √ √ √ √
√ √ √ √ √
√ √
√ √
OFF OFF OFF √ √ OFF
√ √
19 20 21 22 23 24 25 26 27 28 29 30 31
√ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √
√ √ √ √ √
OFF OFF √ √ √ √ √
OFF
√
√
√ √ √ √
1 2 3 4 5 6 7 8 9 10
√ √ √
√ √ √
√ √ √
√ √ √
√ √ √
√ √ √
OFF OFF OFF OFF
√
√ √
Sep-18
11 12 13 14 15 16 17 18 19 20
√ √ √ √
√ √ √ √ √
√ √ √ √ √
√ √ √ √ √
√ √ √ √ √
√ √ √ √ √
OFF OFF
√ √ √ √ √
√
√ √
21 22 23 24 25 26 27 28 29 30
√
√
OFF OFF OFF OFF

1 2 3 4 5 6 7 8 9
√ √
√ √
√ √
√ √
√ √
Holiday √ √
√ √
Oct-18
10 11 12 13 14 15 16 17 18 19
√ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √
Holiday √ √ √ √ √
√ √ √ √ √ √ √ √
20 21 22 23 24 25 26 27 28 29
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
Holiday √ √ √ √ √
√ Holiday √
√ √
√
√ √ √ √
30 31 1 2 3 4 5 5 7 8
√ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √
√ √ √ √
Holiday √
√
√
√
√
√
√
√
√ √
√ √ √ √ √ √
Nov-18
9 10 11 12 13 14 15 16 17 18
√ √ √ √ √
√ √ √ √ √
√ √ √ √ √
√ √ √ √ √
√
√ Holiday √
√
√
√
√
√
√
√ Holiday
√ √ √ √
19 20 21 22 23 24 25 26 27 28
√
√
H √
√
√
√ √ √
√
√
O √
√
√
√
√
√
√
√
L
√
√ I √ √ √
√ Holiday √
√
D
A √ √
√ Y √ √ √
29 30 1 2 3 4 5 6 7 8
√ √
√ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √
√
√
√
√ Holiday √ √
√
√ √ √
Holiday
√ √
√ √ √ √ √
Dec-18
9 10 11 12 13 14 15 16 17 18
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
Holiday √
√
√
√
√
√
√
√
√
√ Holiday √
√
√
√
√ √ √ √
19 20 21 22 23 24 25 26 27 28
√
√ √ √
√ √ √ √
√ √ √ √ √
√ √ √
√
√ Holiday Holiday √
√
√
√
√
√
√ √ √ √ √
√ √ √
√ √ √ √
29 30 1 2 3 4 5 6 7 8
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Jan-19
9 10 11 12 13 14 15 16 17 18
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29 30 1 2 3 4 5 6 7 8
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Feb-19
9 10 11 12 13 14 15 16 17 18
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Mar-19
11 12 13 14 15 16 17 18 19 20
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Apr-19 A
10 11 12 13 14 15 16 17 18 s 19
c
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20 21 22 23 24 25 26 27 28 29
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May-19
10 11 12 13 14 15 16 17 18 19
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20 21 22 23 24 25 26 27 28 29
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Jun-19
9 10 11 12 13 14 15 16 17 18
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Jul-19
9 10 11 12 13 14 15 16 17 18
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Aug-19
8 9 10 11 12 13 14 15 16 17
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l l l
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18 19 20 21 22 23 24 25 26 27
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o o o
l l l
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28 29 30 31
H
o
l
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d
a
y
No Data Entered Shop / Area Discussion Point Action
Sensor speed cable of BC 104 Tidy up sensor cable of BC 104

1 9-Feb-18 Tunnel need to tidy up
Limestone Anthill in juntion box due to

2 14-Feb-18 Cleaning & close opening acess
unloading have opening acess
Lime Community service (house

3 22-Feb-18 Lime handling need to clean
handing keeping) at lime handling area
The distance of monitor Relocate limestone handling

limestone handling and lime
4 23-Feb-18 CCR and lime handling monitor
handling too far with radio near communications radio
communications
Limestone, lime & Plate need to tidy up plate,cleaning
5 5-Mar-18 PS 401 tidy up limestone & lime under PS 401
Drain water & resealing for

Powder
6 14-Mar-18 water up in SC 603 & SC 602 cover SC 601 & 602 with
Handling sealant
Powder Leakages from SC 601 due to

7 14-Mar-18 Install bolts at Cover SC 601
Handling bolts not install yet
Inspection, Check installation &

Spark for 20 KV cables for
8 23-Mar-18 MVMDP Recommisioning for MVMDP
cubicle no 3 (Cubical 3)
Photo
PIC Target Date
Before After
Ariawan
Rismawan
All personil
Ariawan
Budi & Rustam
Kurniawan
Kurniawan
Ariawan
Actual date Remark
Handraill at Classifier area is unsafe

1 5-Sep-17 Loesche condition
Loesche mill grounding cable instalation is

2 18-Sep-17 Loesche not corect
3 20-Sep-17 General Plant drainage is open condition
4 20-Sep-17 Shift Room leakage of plumbing in the shift room
2 Hoses for pnuematic silinder is leak,

5 20-Sep-17 Kiln 1 because getting hot from chimny flap body
6 26-Sep-17 All area Lighting rod
Monitoring compressor by control room

7 26-Sep-17 General operator
Level sensor high for telescopic is not
8 11-Oct-17 Raymond working
Manhole top silo PS 501 & 502 is not
9 11-Oct-17 Raymond sealing
10 11-Oct-17 Raymond commisioning raymond mill
Commisioning genset is failure, motor trip
11 11-Oct-17 Utility when start
12 11-Oct-17 Raymond commisioning raymond mill
13 11-Oct-17 Raymond Sampling point is not applicable
Unsafe action durring performing jobs,

standing on the screw casing when
14 13-Oct-17 Silo powder opening manual gate from the silo to the
telescopic
Rotary feeder jammed when feeding

15 13-Oct-17 Raymond material (indication in CCR is ON)
Pipe leakage in office
16 16-Oct-17 Utility
Pipe leakage in Shift room
17 16-Oct-17 Stone handling Finding individual test Stone handling

Discaharge filter dust to BC 401 & 402 cut
18 19-Oct-17 Kiln 1 by Lintech
Kiln 1 opening skip to kiln hopper, still
19 20-Oct-17 Kiln 1 & 2 cover by taupolin to apoide rain water
enter kiln
Coal spillage during loading to the intake

20 24-Oct-17 Raw coal hopper
More areas have no access for

24-Oct-17 All area manintenance & inspection ( permanent
platform)
21
22 25-Oct-17 Lime handling Telescopic for PS 401 wrong installation
Not enough pressure for operation due to

25-Oct-17 Plant compressor 2 unit compressor is not ready yet after
removed from compressor room area
23 26-Oct-17 laboratory Rack lab equipment not available

24 24-Oct-17 CCR CCTV is not working
No machine guard for BC 401 & BC 402 at

work way
25 3-Nov-17 Lime handling
Sliper at work way of BC 401 & BC 402
Water pipe line is leaking in bathroom

26 6-Nov-17 Office Office area
27 6-Nov-17 Shift room Water pipe line is leaking in shiftroom
capasitor bank not conect completely &

28 7-Nov-17 LVMDP 1 not setting yet from project
29 21-Nov-17 Lime handling Joint BC 105 crack
Fence coal storage crack due to overload

30 22-Nov-17 Coasl storage material
Ceiling damage of impact from water

31 23-Nov-17 General leaking
32 4-Dec-17 Office Ceiling office 1st floor is water leaking

Leaking water pipe in bathroom for office
28 18-Dec-17 Utility area 1st floor
Landslide due to main drinage direct going

29 19-Dec-17 General to chasm
Plaster of cement for roof in damaged COR

30 27-Dec-17 CCR (Possibility of yesterday's earthquake)
31 3-Jan-18 Shift room Pipe leaking in shift room
32 2-Jan-18 Laboratory Safety shower is less sturdy condition
Water spillage at Shift room due to water

33 3-Jan-18 Shift room pipe is leaking.
No safety condition nitrogen & accytllen
34 4-Jan-18 Workshop tube storage

35 4-Jan-18 PLC Loesche indication between display in CCR and in
the display CO2 tank area
Flow meter at fuel station not functioning
36 4-Jan-18 Fuel station properly
Maintenance dep.
37 Utility Need 1 trolly for Fabrication trolly for oxygen tube
oxygen tube
near miss road plant accident in front of

38 10-Jan-18 Safety fuel station
39 11-Jan-18 Safety no facility LOTO for isolation local panel
Taupoline cover for Travo room was

40 12-Jan-18 Trafo area damage
41 16-Jan-18 Safety No shower facility at kiln & Raymond area
42 16-Jan-18 General Unloading area at fuel station is not level
43 17-Jan-18 Lime Handling Pin for BE 406 is lost & have no sparepart
No maintenance access for lime handling

44 19-Jan-18 Lime Handling (diverter gate 401 & 402)
46 29-Jan-18 Loesche Sensor valve for sampling is broken
47 30-Jan-18 Raymond Rotary feeder Test run
48 31-Jan-18 Raymond Rotary feeder trip after 1 hour run
Floaded at coal storage area due to

49 31-Jan-18 Coal storage drainage is blocked
50 14-Feb-18 settling pond No guarding for fall protection

52 2-Feb-18 All Area All instruments need to clean
53 2-Feb-18 Smoking area Behind workshop need smoking area

No SOP / WI for preventive maintenance
54 5-Feb-18 WB WB
55 6-Feb-18 Laboratorium need support for tools rack
56 7-Feb-18 All Area Structur of equipment was coroded
57
12-Feb-18 All Area No acess for high level task
58
59 13-Feb-18 Genset Genset not ready to use
During Oparation not enough pressure
60 13-Feb-18 Compressor with 2 units compressor (3 Units run & 1
Unit stand by)
62 20-Feb-18 Coal Storage coal storage need to clean from lime
63 21-Feb-18 Shift room & CCR water low flow & low pressure
Performance test from 5 March - 9 March

64 23-Feb-18 Raymond 2018
65 1-Mar-18 All Area All instruments need to clean
66 1-Mar-18 Smoking area Behind workshop need smoking area
Finding issue test running BC 104 : the

Limestone
67 5-Mar-18 Distance for 6 Rollers, 1 return roller & 1
handling Seconddary cleaner (Scrapper)
Individual test finding : Abnormal sound

68 6-Mar-18 Kiln 1 for Heat exchanger no 3
Loesche, handling
69 12-Mar-18 All LCS need to cover for safety device
& Kiln 1
71 12-Mar-18 Cuting grass Strarter for cuting grass is broken
External guardrail
72 27-Mar-18 plant (Dump External guardrail need to cover with plate
Hopper area)

Individual test finding : water inside
74 29-Mar-18 Kiln 1 combustion air pipe line
75 29-Mar-18 All Area All area need to House keeping
76 29-Mar-18 Garden area Responsible during long weekend
Prepare material for painting pedestrian
77 29-Mar-18 Plant road
78 2-Apr-18 Workshop Smoking around workshop

79 2-Apr-18 Fire Truck Door & stair step to cabin need to repair
Truck parking (out Need parking area for truck at out side
80 4-Apr-18 side plant) plant
Door of MCC kiln need to additional
81 4-Apr-18 MCC kiln canopy
82 4-Apr-18 Laboratory Sieve shaker need additional vacum pan

Individual test finding :"Signal error for
83 11-Apr-18 BC 102 BDS BC 102 , horn is not sound before
running,
84 11-Apr-18 BC 103 Individual test finding : BC 103 Sensor PWS

is error
Individual test finding : signal of
85 11-Apr-18 VF 101 emergency stop error if push button is
running, indication in CCR is Run
Individual finding : PWS fault at BC 404 (1
86 11-Apr-18 BC 404 of 2 from PWS is not funtion)
87 12-Apr-18 Kiln 1 Handrill at kiln area need to repaint
1 of Water point behind office need to

88 17-Apr-18 Office reposition due to pedestrian way jobs
89 17-Apr-18 BC 101 & 102 Road access to BC 102 & 103 is slippery
90 17-Apr-18 BC 101 & 102 Halogen lighting at BC 102 & 103 dazzled
No access road for wheel carrier from out

91 18-Apr-18 Laboratory side to laboratory room
92 23-Apr-18 Shift room Shift room need to cleaning & repainting
Performance test TPH not achive yet (30

93 23-Apr-18 Raymond TPH)
Lighting for mosque, CCR, Office & WB
94 24-Apr-18 All Area need to replace
96 27-Apr-18 Kiln 1 Instruments list need to check
97 30-Apr-18 Loading by area Loading by area need to painting

98
Follow up PIC WO
Repair and install additional Bayan & Agus Kurniawan

handrail
follow up to lintec Firman Hasanudin
Make work request to Kurniawan Budi Kurniawan
Follow up to Project Andi Project BMA
Replace the hose of air pnumatic Budi Kurniawan
Reposition to high position of kiln 2 Ariawan Saripudin
Compressor panel need to Ariawan Hasanudin

reposition to Contol room
Check level Sensor Ariawan Hasanudin
Instal rubber seal & replace all Budi Kurniawan

bolts
Following project activities All Personel Andi
Check grounding generator Ariawan Hasanudin
Following project activities All Personel Andi

Reposition sampling point raymond Radi Kurniawan
mill product
Install plat form for maintenance & Budi Kurniawan

operation access
Cleaning material above rotary for Riki & Taufik Andi

inspection
inspection for leaking and Follow Budi Kurniawan

up to project
BC 102 & BC 103 Belt drift switch Ariawan Hasanuddin

need to modified posisition
Diverter gate 101 Automatic not Budi Kurniawan

installed yet
Monitoring proper instalation Agus Mustofa Radi
Install permanen cover ( Door ) Kurniawan Hasanuddin
Modify Intake hopper 601 smaller Budi All Personel

than loader bucket
Install permanent platform for All Personel Hasanuddiin

maintenance & sampling
Repair telescopic system Budi Hasanuddin
Need to check status compressor Hasanuddin Project

from project
Fabrication / buy the rack Wina Kurniawan

Check & coordination with Lintec Hasanuddin Project
Install safety guard Agus
Install greating plat Agus Hasanuddin
Follow up to project Andi Project BMA
Follow up to project Andi Project BMA
Follow up to project Ariawan Hasanuddin
Repair cover strip Budi Kurniawan
Repair fance after empty lime at Andi Reza

coal storage
Repairing ceiling damage all area Hasanuddin Reza
Repair pipe line for leaking point Andi Project

Follow up Project Andi Project BMA
Monitor landslide during project Andi Project

prepare new drinage line
Follow up Project Andi Project
Check & follow up by project Andi Project
Create support for supplay pipe Agus Mustofa
Follow up project to repair it Andi Project

Fabrication holder for noitrogen & Agus Mustofa
accytllen tube
Simulation 4-20 mA in PLC loesche Ariawan
Follow up to Maintenance manager Husni
Idad Kurniawan 2
Follow up circulation plant with Safety Dep. Plant Manager

sign board
Fabrication switch lock Budi Kurniawan
Instal cover with zink in front of Kurniawan Hasanuddin

trafo room
Crear WR Kurniawan Hasanuddin
Concreate fuel station area Andi Plant Manager
Crate PR Budi Kurniawan
Instal permanent platform Budi Hasanuddin
Marking cables all junction boxes, Rismawan Hasanuddin

for all area
Repairing sensor sampling valve Firman Hasanuddin
Follow project team All personil
Follow up to Arvos with project All personil Suresh

team
Cleaning drainage around coal Riki & Taufik Andi

storage
Install handrill around settling pond Safety Dep. Plant Manager

Create PR for first aid kit Saeful Husni
Cleaning all instruments equipment Electrical crew Hasanuddin
fabrication smoking area Mechanical team Kurniawan

Create SOP / WI for preventive Kurniawan Hasanuddin
maintenance WB
create WO/ PR for dynabolt wina Radi
Repainting coroded equipment Budi Kurniawan
Need scafolding
Ariawan Hasanuddin
Safety training Working at High
Up date status from project Rismawan Hasanuddin
Follow up 2 units status
compressor after relocate from Hasanuddin Project
compressor room
Watering road plant by fire truck Taufik Andi
Cleaning coal storage Rustam Andi

Check water line pipe at Shift room
& CCR Andi Project
Safety device in place & Keep clean Riki Andi

condition equipment
Cleaning all instruments equipment Electrical crew Hasanuddin
fabrication smoking area Mechanical team Kurniawan
need to adjust Hasanuddin Project
Inspection heat exchanger no 3 Budi Kurniawan
Estimation material for fabrication Budi Kurniawan

cover safety device
Fabrication rack for helmets &
hanger for lab coat Wina Radi
Service by supplier Budi Kurniawan
Install plate at guardrail at dump Budi Kurniawan

hopper area
Make sign board Ihsan Andi
Check linking point Firman and Agus Andi
House keeping Riki Andi

Handle by shift and security Andi Andi
Create PR Saepul Andi
Mapping smoking area behind Ariawan Andi

workshop
Estimation budgeting & take action Riki, Eeng, Henda & Kurniawan
for repeiring fire truck Agustian
Create parking area at out side Rustam Andi
plnat
Fabrication canopy for door of MCC Idad Kurniawan
kiln
Sketh vacum pan for sieve shaker Budi Radi
Inspection & repair signal BDS for Ariawan Hasanuddin

BC 102 & horn sound
Inspection & repairing PWS sensor Ariawan Hasanuddin

1&2
Inspection & repairing signal Saepudin & Yayan Hasanuddin

emergency stop for VF 101
Inspection & repairing PWS sensor Saepudin & Yayan Hasanuddin

or BC 404
Repaint handrill at kiln area Agus Mustofa Kurniawan
Reposition of 1 water point behind Agus Mustofa Kurniawan

office
Road access need to improve Budi Kurniawan
Replace by normal lighting Ariawan Hasanuddin
Create road of wheel carrier from Vendor Andi

out side to laboratory room
Cleaning & repainting shift room Taufik Andi
Prepare redinees equipment & HK

raymond area Riki Andi
Replace lighting for Mosque, CCR, Ariawan Hasanuddin

Office & WB
Inspection front tire for fire truck Eeng Kurniawan
Create checlist for instrument of Haikal Hasanuddin

kiln 1
Painting loading by area All Personil Andi
Picture Status Remarks
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done Follow up project
Continue
Done
Scoaffolding requare for

in Progress temporary access
Waiting project for next

Done commissioning
Done
Done
Done
Done
Done
Continue monitor taupoling

Continue condition
Done Follow up project
in Progress
in Progress Follow up Project
Done
Done Buyed from vendor

in Progress
in Progress
in Progress
Done
Done
in Progress
in Progress
empty out lime from coal storage

in Progress done
Done
done
done
1 Done
in Progress
Done
Waiting sparepart (Dynabolt :

Done Need 12 dynabolt for 10 mm)
Done
Estimation material for storage
Done nitrogen & accytllen (Done)
in Progress CO2 need to recalibration
in Progress
in Progress
1 Done
in Progress
Crate PR for roofing bolts & paint

Done roll size 10 cm
in Progress
in Progress Service job
Done PR done
in Progress
in Progress
Done WO & PR done
Motor of rotary feeder stop every

Done 1 hours
Monitoring temperature motor &
Done abnormal sound
Done
Done
In Progress PR done
Continue
In Progress NO smoking around Plant

In Progress
Done
Done
In Progress
In Progress
Done
Done
Continue
Done
Done
Done
Continue
In Progress NO smoking around Plant
Done
Done
In Progress
In Progress
Done
Done
In Progress PR done
Done
Continue
Continue
Done
In Progress
NO smoking around Plant
Done
In Progress
Done
In Progress
Done
Done
Done
Done
Pending : Due to Yellow Color of

Done paint is different
Done
Casting by Vendor
In Progress
In Progress
Done
Continue
In Progress
In Progress
In Progress
Done
Done

Daily Morning Meeting Aug 2019

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Daily Morning Meeting Aug 2019

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Agenda: 1.

No Data Entered Shop / Area Discussion Point

2 2-Jan-18 Coal Mill CO for Raw coal silo is 72 PPM

Lime stone & lime

Safety shower is less sturdy

Kiln 1 & Loesche 2 Fan in loesche bulding & filter fan

8 3-Jan-18 Coal storage Lime have to empty out

9 3-Jan-18 Shift room Pipe leaking in shift room

10 4-Jan-18 Kiln 1 Individual test

11 4-Jan-18 Workshop House keeping

No safety condition nitrogen &

there is a difference of CO2 weight

around a coal warehouse storage

Result of sales from lime in 3

Result of sales from lime in 4

Standing suppot for palvurizer

Maintenance dep. Need 1 trolly for

22 6-Jan-18 WB Result of sales from lime in 6

23 8-Jan-18 General road plant is dirty conditon

24 8-Jan-18 Kiln 1 Individual test

25 8-Jan-18 General Need plan tree for plant area

Result of sales from lime in 8

28 9-Jan-18 Loesche Individual test

29 9-Jan-18 Lime reject area Lime reject need to clean

Individual test finding blower

near mis road plant accident in

Result of empty out from coal

34 11-Jan-18 Kiln 1 Individual test

no facility LOTO for isolation local

38 12-Jan-18 Kiln 1 Individual test

39 12-Jan-18 Kiln 1 Direct chimney system never test

40 12-Jan-18 Trafo area No cover in front of trafo room

Result of empty out from coal

41 15-Jan-18 Coal storage Drainage around coal storage block

Result of empty out from coal

Fabrication reject box pending due

44 15-Jan-18 Safety No list for plant machine guard

45 16-Jan-18 Safety No protection for water trap area

No shower facility at kiln &

47 16-Jan-18 General area require need to concrete

Result of empty out from coal

50 17-Jan-18 Kiln 1 Individual test

Result of empty out from coal

Pin for BE 406 is lost & have no

54 18-Jan-18 Kiln 1 Individual test

Fuel gun flow is not smooth &

Result of empty out from coal

Result of empty out from coal

No maintenance access for lime

59 22-Jan-18 All Plant No marking for all Junction boxes

60 22-Jan-18 Kiln 1 Individual test

61 22-Jan-18 Genset Genset need to warming up

Pipe leaking in prayer room

Result of empty out from coal

Result of empty out from coal

Farmers around the factory enter

66 23-Jan-18 Loesche Individual activity

Result of empty out from coal

3 phase outlet for the pulverizer

69 24-Jan-18 Kiln 1 Individual test

Result of empty out from coal

Result of empty out from beside

73 25-Jan-18 Kiln 1 Individual test