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  • 0.75kW - 1750rpm

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    anush_swaminathan
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    This design summary report provides specifications for a gearbox with an input of 0.75 kW/1750 rpm/4.0926 Nm. It includes: 1) Details of the bearings used at each stage including part numbers, expected life hours, and costs. The total bearing cost is Rs. 6550. 2) Specifications for each gear stage including torque, speed, ratios, facewidth, center distance, helix, and module. The total ratio achieved using the motor is 29.260 which is close to the required ratio of 29. 3) Notes that all gears will be 18CrNiMo7-6 case hardened steel designed for 20,000 hours of life. Bear

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    gearbox design

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    0.75kW -1750rpm

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    This design summary report provides specifications for a gearbox with an input of 0.75 kW/1750 rpm/4.0926 Nm. It includes: 1) Details of the bearings used at each stage including part numbers, expected life hours, and costs. The total bearing cost is Rs. 6550. 2) Specifications for each gear stage including torque, speed, ratios, facewidth, center distance, helix, and module. The total ratio achieved using the motor is 29.260 which is close to the required ratio of 29. 3) Notes that all gears will be 18CrNiMo7-6 case hardened steel designed for 20,000 hours of life. Bear

    Copyright:

    © All Rights Reserved
    Scarica in formato XLSX, PDF, TXT o leggi online su Scribd
    Segnala contenuti inappropriati
    31 visualizzazioni1 pagina

    0.75kW - 1750rpm

    Caricato da

    anush_swaminathan
    This design summary report provides specifications for a gearbox with an input of 0.75 kW/1750 rpm/4.0926 Nm. It includes: 1) Details of the bearings used at each stage including part numbers, expected life hours, and costs. The total bearing cost is Rs. 6550. 2) Specifications for each gear stage including torque, speed, ratios, facewidth, center distance, helix, and module. The total ratio achieved using the motor is 29.260 which is close to the required ratio of 29. 3) Notes that all gears will be 18CrNiMo7-6 case hardened steel designed for 20,000 hours of life. Bear

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    di 1

    DESIGN SUMMARY REPORT

    Input 0.75 kW/1750 rpm/4.0926 Nm Prepared ASN Reference


    Enq No : DWG no
    Ratio 29 : 1 Approved HVN

    Description Type of bearing Bearing Nos Life Hours of Bearing Cost of Single bearing Total Cost Bearing Dimensions
    Input Stage Ball Bearing FAG - 6004 - 6006 > 1 Lac 49825 166 332 20*42*12 - 30*55*13
    I Stage Taper Roller FAG - 32004 - X - XL > 1 Lac > 1 Lac 897 1794 20*42*15
    II Stage Taper Roller FAG - 32004 - X - XL > 1 Lac > 1 Lac 897 1794 20*42*15
    Output stage Taper Roller FAG - 32008 - X - XL > 1 Lac > 1 Lac 1315 2630 40*68*19
    Total Cost of Bearing 3275 6550
    Motor Operation
    Driver Gear/ Driven Gear Torque (Nm) Speed (rpm)
    Description Facewidth Centre Distance Helix Module Ratio Ratio
    Root safety Flank safety 4.093 1750.000
    I Stage - 22 - 94T >2 - >2 >2 - >2 22 59 8 1 4.273 17.487 409.574 4.273
    II Stage - 22 - 87T >2 - >2 >2 - >2 25 70 8 1.25 3.955 69.151 103.571 16.897
    III Stage - 41 - 71T >2 - >2 >2 - >2 30 85 8 1.5 1.732 119.750 59.808 29.260
    Total ratio using motor 29.260
    Actual ratio required 29
    % Deviation 0.897 %

    Comments
    Bearings and Calculation of Gears as of 1824 - Ratios altered for Improvement in design
    All gears will be 18CrNiMo7-6 which will be case hardened with Core Hardness < 30 HRc
    Gears Designed with AGMA 2101-D04 with 1.25 App factor for 20K hours
    Bearing Life selected for greater than 20K hours

    Signature Signature

    Prepared By Anush Swaminathan Approved Hemant Negandhi


    Date 31-Oct-19 Date 31-Oct-19

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