Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
INSTRUCTIONS
(Use of Parts Catalogue)
1
BLOCK INDEX
2
ENGINE GROUP
3
FRAME GROUP
4
PART NO. INDEX
5
3
INSTRUCTION FOR USE OF PARTS CATALOGUE 2. Colour codes
The colour code at the end of the part number indicates the colour. Code below ZA
This parts catalogue is compiled of all service parts and Flat Rate Time (F.R.T.) For
in alphabetical order (such as ZA, ZB, ZC, etc.) do not indicate the colour directly,
Hero MotoCorp KARIZMA Motorcycle.
but reference must be made to the Hero MotoCorp code given in the description
1. Information required
Replacement parts orders must contain both the part number and the COLOUR CODE COLOUR DESCRIPTION
1
stamped number(s) as described below. This is because any changes and COLOUR REF. CODE MAIN BODY COLOUR
modifications of parts are registered at Hero MotoCorp with the pertinent parts NH-1 ZA BLACK
and stamped numbers. R-321 ZB SPORTS RED
2. Revision
When modifications or additions to this Parts Catalogue are made, a news
letters/revised edition will be issued at an appropriate time, with sucessively
progressing revision numbers. We recommend obtaining such revisions in order to
Hero MotoCorp NON BODY COLOUR CODE
keep your Parts Catalogue up-to-date at all times. To check whether a Parts COLOUR REF. COLOUR DESCRIPTION
Catalogue revision has been issued, please contact SPARE PARTS NH-35M CLOUD SILVER METALLIC
DEPARTMENTS, Hero MotoCorp Ltd. NH-303M MAT AXIS GRAY METALLIC
NH-1 BLACK
II. How to read this Parts Catalogue
1. Make-up of the part number
(Example) (General Parts)
Colour Code
Subcontractor designation
Modification designation
5. Supercedence of parts
Part numbers given under the part name in the “Description” column indicate that
the part number has been superceded by that part number. Hero MotoCorp may
make such supercedence without notice.
6. Assemblies
Sections framed with broken lines in the exploded view drawings are available as
complete assemblies. (Their individual parts can also be obtained.)
6
11. Location of stamped serial number
ium
r em
7
III. How to use the Flat Rate Time (F.R.T.) 3. Computing the F.R.T.
When several jobs are performed at the same time, make the calculation in the
This F.R.T. (Flat Rate Time) is used to determine the standard labour time allowed following manner.
for replacement of parts covered by the warranty during the period the warranty is a. Jobs of non duplicated nature
in effect. The F.R.T. for those parts which are not listed herein should be The F.R.T. for the job is obtained by totaling the F.R.T. for each part replaced.
determined from the operation closely related to the replacement of that part. (Example) Replacement of cylinder and clutch spring.
8
4. Operations other than replacing parts Frame
a. Removed and installation
NO. SERVICE ITEM F.R.T.
NO. SERVICE ITEM F.R.T.
1. Engine 1.8 1 Front brake - air bleeding 0.2
11 Clutch-adjustment 0.1
9
E-1 CYLINDER HEAD COVER . . . . . . . . . . . . . . 17-18 E-4 CAM CHAIN TENSIONER.. . . . . . . . . . . . . . . 22-23 E-8 CRANK CASE . . . . . . . . . . . . . . . . . . . . . . . . 26-27
E-2 CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 E-5 RIGHT CRANK CASE COVER . . . . . . . . . . . . . . 24 E-8A OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
E-3 CAM SHAFT/VALVE . . . . . . . . . . . . . . . . . . . 20-21 E-6
E-7
E-7A
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
LEFT CRANKCASE COVER.. . . . . . . . . . . . . 22-23
A.C. GEN.
FLYWHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
E-7B STARTER MOTOR . . . . . . . . . . . . . . . . . . . . . . . 26
E-9
E-10
CRANK SHAFT/PISTON. . . . . . . . . . . . . . . . . . . 35
TRANSMISSION
(MAIN SHAFT/COUNTER
SHAFT/GEARS) . . . . . . . . . . . . . . . . . . . . . . . . . 36
E-11 SPINDLE KICK STARTER . . . . . . . . . . . . . . . . . 37
2
E-12 GEAR SHIFT DRUM . . . . . . . . . . . . . . . . . . . . . . 38
E-13 CARBURETTOR . . . . . . . . . . . . . . . . . . . . . . . . . 39
BLOCK INDEX – FRAME GROUP
F-1 HEAD LIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 F-8 CALIPER ASSY. RIGHT FRONT . . . . . . . . . . . . . 59 F-12 SEAT ASSY./COWL REAR . . . . . . . . . . . . . . 65-66
F-1A FRONT COWL. . . . . . . . . . . . . . . . . . . . . . . . 44-46 F-9 FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . 60-61 F-13 FUEL TANK. . . . . . . . . . . . . . . . . . . . . . . . . . 67-68
F-2 SPEEDOMETER . . . . . . . . . . . . . . . . . . . . . . 47-48 F-10 REAR BRAKE PANEL . . . . . . . . . . . . . . . . . . . . . 62 F-14 SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
F-3 FRONT BRAKE MASTER CYLINDER . . . . . 49-50 F-11 REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . 63-64 F-15 AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . 70-71
F-3A HANDLE LEVER/SWITCH/CABLE . . . . . . . . 51-52
F-4 HANDLE PIPE/TOP BRIDGE/KEY SET . . . . 53-54
F-5 STEERING STEM. . . . . . . . . . . . . . . . . . . . . . . . 55
F-6 FRONT FENDER . . . . . . . . . . . . . . . . . . . . . . . . 56
F-7 FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . 57-58
F-16 EXHAUST MUFFLER. . . . . . . . . . . . . . . . . . 72-73 F-21 REAR FENDER . . . . . . . . . . . . . . . . . . . . . . . . . 81 F-24 WIRE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . 85
F-17 STEP PILLION. . . . . . . . . . . . . . . . . . . . . . . . . . 74 F-22 WINKERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-83 F-24ABATTERY ASSY.. . . . . . . . . . . . . . . . . . . . . . . . . 86
F-18 GEAR CHANGE PEDAL/KICK STARTER . . 75-76 F-23 TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 F-25 FRAME BODY. . . . . . . . . . . . . . . . . . . . . . . . 87-88
F-18AMAIN STAND/SIDE STAND . . . . . . . . . . . . . . . 77 F-26 TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
F-19 SWINGARM/CHAIN CASE . . . . . . . . . . . . . 78-79 F-27 STRIPES/MARKS . . . . . . . . . . . . . . . . . . . . 90-106
F-20 REAR CUSHION . . . . . . . . . . . . . . . . . . . . . . . . 80 F-28 SAREE GUARD . . . . . . . . . . . . . . . . . . . . . . . . 107
F-29 CAUTION LABEL . . . . . . . . . . . . . . . . . . . . . . . 108
12
BLOCK INDEX – ENGINE GROUP
*Ref. No. on the index illustration may be different
From that on the text
10 16
20 8 1
12
1
11
2 9 12
3
26 28 11
3 18 2
14
22
8 7 6
6 3
14 28 3
4 10
1 8 3
12
5 11 10
12
12
7 9
14 17
7 16
9 11
12
7
9 2 9 18
7
12 9 12 13
12 1
8
12 12 12
12 12
13 15
5 3 6
16
1 10
10 4 2 8
13 12 4
11 18 12 7
16
7
7
12 9
15 7
8 3 11
17 22
9 9
8 10
5 11 10
4
10 12
23 1
17 15 12 5 3 3
22 4 6
24 21 6
6 26 19 8
25 2
2
25
1
23 23
23
20
14
13
BLOCK INDEX – ENGINE GROUP
*Ref. No. on the index illustration may be different
From that on the text
2
22
8
11 12 11 5
12 7 13
11
1
6
8 13
3 2 11 4
13 10 6 12 11
9 13
13 21 21
5 15
13 21 3 13
8 21 14 10 9
4
13 9 21
20
21
1 18 21
6 21 21
15
2
21 14
10
16 14 12 8
14 1
3 12
4
5 7 10
19 7
17
24 23 6
3 17 9
22 8 6
13 3
2
23 15 3 9 12
21 5 16
10 19
16
10 22 8 9 2
22
21
28 27
12 26
1 7 2
23 11 5
25 16 17 14 13
14 27 12 13
6 14
7 4 15
18
8
E-13 39
23 23
28 28 18
30 3
31 28 15
25 8
14
25
28
22
10 28
16
32 19
13
4
27 26
28
7
27
17 11 12
34
26
2 9 24 29
20 1 24
24
6
33
5 21
14
BLOCK INDEX – FRAME GROUP
17 5
17
1 10 11 11 20
10 19 6
3 8
21
7 2 25 23
4 13 19 7
12 5
3 9 23
5 4
6 6 1 16
23 18
3
10 26 19
19 22
23
2 iu m
3 r em
4 4 8 19 22
4
17
3
14
13
BLOCK INDEX – FRAME GROUP
9 2
21 5 10 5
12 8 1 6
17 3
16 8 16 17
9 10
16 15 7 4
17 8
8 16
1 8 2
3 8
8 13
11 5 2 4 9
10 11
7 8 3
3 2
4
16
4 17 10 17
8 15 13
18 6 3 6 16
20 8
10 16 1 13
20 18 14
10 16 4 11
13 7
14 12 3
2
4
16 19 4
19
19 1 13
19 18
7
2
16
1
17 18 2
16
14
BLOCK INDEX – FRAME GROUP
F-28 68
2
2
4
4
5
5
3
15
ENGINE GROUP
18 10
20
31 9 17
8
11
20 28
20 24 18
20 2
19 19 19 23
3 25 30
19 5
15
16 23
16 28
16
27 21
E-1 16
CYLINDER HEAD/
COVER 8 24
1 7
22 29
13 26
.
FR 14 12 4
6
26 29
17
18 10
20
31 9 17
8
11
20 28
20 24 18
20 2
19 19 19 23
3 25 30
19 5
15
16 23
16 28
16
27 21
E-1 16
CYLINDER HEAD/
COVER 8 24
1 7
22 29
13 26
.
FR 14 12 4
6
26 29
18
4
3
4
3
3
3 3
E-2 1
CYLINDER
.
FR
19
15
14
15 3
3
14 13 13
10
13 4
13 4 9
10
2
9
E-3 8
5
CAM SHAFT/VALVE 16
8 1
12
1
11
12
11
6
. 7
FR
20
9
10
2 12
13
11 10
8 6 12
4
1 8 3
5
E-4
CAM CHAIN TENSIONER 7
.
FR
21
4
8 10
6
5
7
3 2
7
9
10
E-5 1
RIGHT CRANK CASE COVER
12
FR
11 11 11
.
11
11 11
11 11
11 11
11
* COVER COMP., R CRANKCASE ........ 0.8 1 11330-AAP-H00 COVER COMP R CRANK CASE ..................................................... 1
* LEVER COMP., CLUTCH .................... 2 11393-KCN-010 GASKET, RIGHT COVER................................................................. 1
GASKET, R CRANKCASE COVER...... 0.7 3 15650-KCN-000 GAUGE, OIL LEVEL ......................................................................... 1
* OIL SEAL ,12 X22 X 5.......................... 4 22810-KBB-900 LEVER COMP., CLUTCH ................................................................. 1
* OIL SEAL ,16 X28 X 7.......................... 0.6 5 22815-428-000 SPRING, CLUTCH LEVER............................................................... 1
22
5
E-6 10
CLUTCH 9
14 17
7 16
9 11
7
9 18
7
9 12 13
8
.
FR 15
23
7
5 3
16
10 4
13 12
11 18
16
7 15
8
17 22
9
E-7
LEFT CRANK 17
2
15
CASE COVER 26
22
21
6 19
24
25
2
25
1 23
23
. 23
FR 20
14
24
7
5 3
16
10 4
13 12
11 18
16
7 15
8
17 22
9
E-7
LEFT CRANK 17
2
15
CASE COVER 26
22
21
6 19
24
25
2
25
1 23
23
. 23
FR 20
14
25
1
2
12
9
12
7
3
9
E - 7A 5 11
10
A.C. GEN. FLYWHEEL 9 12
4 8
6
8
.
FR
26
8
6
9 9
E - 7B 11
STARTER MOTOR
10
6 5
2 5
1
5
7
4
.
FR 3 5
12
27
22
11 12
12
11
13
13 21 21
E-8 13 21
8 21
CRANK CASE 9 21
13 20
21
1 18 21
6 21 21
15 21
2 10
16
. 14
FR
3
4
5 7
19
17
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model
(KARIZMA)
* CRANK CASE COMP., RIGHT...............*4.9 1 11100-KRY-960 CRANK CASE COMP., RIGHT ............................................... 1
* GASKET, CRANK CASE........................*4.4 2 11191-KCN-010 GASKET, CRANK CASE......................................................... 1
* CRANK CASE COMP., LEFT.................*5.8 3 11200-KRY-960 CRANK CASE COMP., LEFT .................................................. 1
* SCREEN, OIL FILTER............................0.1 4 12361-KEZ-900 HOLE CAP, TAPPET ADJUSTING .......................................... 1
(INC. RELATIVE PART) 5 14513-KBB-900 PLATE CAM CHAIN SET ........................................................ 1
28
22
11 12
12
11
13
13 21 21
E-8 13 21
8 21
CRANK CASE 9 21
13 20
21
1 18 21
6 21 21
15 21
2 10
16
. 14
FR
3
4
5 7
19
17
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model
(KARIZMA)
29
11
7 13
6
8
3 2 11
10
9 13
15
E - 8A 5
14 4
OIL PUMP
14
14 12 8
1
12
.
FR
30
2
8
5
1
13
4
6 12 11
E-9 3 13
10 9
CRANK SHAFT/PISTON
.
FR
10
7
31
1 5 4
29
20 11
19
24 23
3 22
13
2
E - 10 23 15
21
TRANSMISSION
10 22 8 9
(MAIN SHAFT/COUNTER 22
21
27
SHAFT/GEARS) 28
12 26
23
25 16 17
14 6 27
.
FR
7
18
32
1 5 4
29
20 11
19
24 23
3 22
13
2
E - 10 23 15
21
TRANSMISSION
10 22 8 9
(MAIN SHAFT/COUNTER 22
21
27
SHAFT/GEARS) 28
12 26
23
25 16 17
14 6 27
.
FR
7
18
33
13 6
12
1
12
8
E - 11 14
10 15
SPINDLE KICK STARTER 3
10
2
7
4
5
11 15
.
FR
* SPINDLE, KICK STARTER .................. 0.7 1 28211-KHA-940 PINION, KICK STARTER ................................................................ 1
(INC. RELATIVE PART) 2 28221-KCJ-710 RATCHET, KICK STARTER ............................................................ 1
* SPRING, KICK RETURN 3 28251-KFN-850 SPINDLE, KICK STARTER ............................................................. 1
* GEAR, KICK STARTER IDLE .............. 0.8 4 28253-KCJ-710 SPRING, KICK STARTER RATCHET ............................................. 1
5 28254-437-000 SET RATCHET SPRING ................................................................. 1
34
18
11
10
4 1
17 9
6 3
E - 12 5
12
16
19
GEAR SHIFT DRUM 16
7 2
13
14
15
.
FR
8
38
23 23
F-3
8
13 17
9 25
12 25
E - 13 1 1
15 4
CARBURETTOR 10 18
7 16
21
22
1
11 26
2 26
24 27
2
6
14
19
1 28
20 29
.
FR 5
39
23 23
F-3
8
13 17
9 25
12 25
E - 13 1 1
15 4
CARBURETTOR 10 18
7 16
21
22
1
11 26
2 26
24 27
2
6
14
19
1 28
20 29
.
FR 5
39
FRAME GROUP
15
13
7
13
14
2
3 6
8
1
8
F-1
13 15
HEAD LIGHT
13
11 5
4
10 11
16
.
FR
12
12 9 17
16
17
4
8 34908-GBG-840 BULB, WEDGE BASE T10 ....................................................... 2
9 64310-198-D20A PLATE, FR. NUMBER .............................................................. 1
10 64315-KRY-900 STAY FR., NUMBER PLATE .................................................... 1
17
4
F - 1A 12 16 19
21
21
FRONT COWL 21
21
21
21
11
17 13
9 21
21
21 21
9
18
15
2
5 18 14
18
1 1 8
20
7 21 20
22 6
. 10 3 22
FR 3
21 21
21
21
18
4
F - 1A 12 16 19
21
21
FRONT COWL 21
21
21
21
11
17 13
9 21
21
21 21
9
18
15
2
5 18 14
18
1 1 8
20
7 21 20
22 6
. 10 3 22
FR 3
21 21
21
21
* COWL, CENTER FR. ........................... 7 64211-KRY-900 SILENCER, SEAT 'A' RIGHT FR. COWL................................ 1
* SCREEN, FRONT ................................ 8 64212-KRY-900 SILENCER, SEAT 'A' LEFT FR. COWL .................................. 1
* SET, R/L FR. SIDE COWL ................... 9 64213-KRY-900 SILENCER, SEAT 'B' FR. COWL............................................ 2
* COWL, R/L INNER LWR ...................... 10 64301-KRY-860 COWL, R. INNER LWR........................................................... 1
* COWL, R/L INNER UPPER.................. 11 64302-KRY-900 COWL, L. INNER LWR. .......................................................... 1
19
3
14 15
8
7 4 4
7
21
6 22
13 10
19
20
19 21
F-2 17
9
SPEEDOMETER 19
19 19 12
11
19 19
12
22
2
20 16
1
18 5 23
23
.
FR 18
18
18
18 18 18
20
3
14 15
8
7 4 4
7
21
6 22
13 10
19
20
19 21
F-2 17
9
SPEEDOMETER 19
19 19 12
11
19 19
12
22
2
20 16
1
18 5 23
23
.
FR 18
18
18
18 18 18
21
18 20
18 20
17 10
14
13
8
7 12
3 19
5 24
9 11
24
F-3 23 2
15
22 1
23 21
17
. 18
FR 18
* SWITCH ASSY., FR. STOP.................. 0.1 1 35340-MA5-670L SWITCH ASSY., FR. STOP ..................................................... 1
2 45126-KRY-860 HOSE COMP., FR. BRAKE ..................................................... 1
* DIAPHRAGM. ......................................
3 45155-KRY-860 CLAMPER, FR. BRAKE .......................................................... 1
* LEVER, ‘R’ STEERING HANDLE ........
4 45156-KRY-900 CLAMPER, BRAKE HOSE ...................................................... 1
* HOSE COMP., FR. BRAKE. ................. 0.4 5 45159-KRY-860 STAY, COMP., CLAMPER BRAKE HOSE ............................... 1
* CYL. SUB ASSY., FR. BRAKE MASTER.
* C YLINDER SET, MASTER ................... . 6 45160-KRY-860 STAY, COMP., CLAMPER BRAKE HOSE ............................... 1
7 45504-410-003 BOOT, COMP .......................................................................... 1
8 45510-KRY-971 CYLINDER SUB. ASSY., FR. BRAKE MASTER ..................... 1
9 45512-MA6-006 PROTECTOR .......................................................................... 1
10 45513-HA2-006 CAP MASTER CYLINDER ...................................................... 1
22
18 20
18 20
17 10
14
13
8
7 12
3 19
5 24
9 11
24
F-3 23 2
15
22 1
23 21
17
. 18
FR 18
23
12
9
18 20
19 19
25 21
21
23
23
26
8
7 13
24 N
PASSING
F - 3A 24 30 7
27
HANDLE LEVER/ 22 11 17
1 28
SWITCH/CABLE 3 30
15
10
2 14
16
4
5
. 29
FR 6
* CABLE COMP., ‘A’ THROTTLE ........... 1 16150-KFB-000 COVER, THROTTLE CABLE ................................................... 1
* CABLE COMP., ‘B’ THROTTLE ........... 2 17910-KRY-860 CABLE COMP., A THROTTLE.................................................. 1
* CABLE COMP., CHOKE ...................... 3 17920-KRY-860 CABLE COMP., B THROTTLE ................................................. 1
4 17950-KRY-900 CABLE COMP., CHOKE........................................................... 1
* CABLE COMP., CLUTCH .....................
5 22870-KRY-860 CABLE COMP., CLUTCH ......................................................... 1
* SW. COMP., FR. LEVER ......................
* GRIP COMP., THROTTLE. .................. 0.6 6 22871-437-000 BOOT, CLUTCH WIRE ............................................................. 1
* GRIP ‘L’ HANDLE ................................ 0.6 7 32161-404-000 BAND B1 WIRE ........................................................................ 2
* LEVER COMP., ‘L’ HANDLE 8 35150-KRY-900 SWITCH ASSY., LIGHTING ST. ............................................... 1
9 35200-KRY-900 SWITCH ASSY., WINKER ........................................................ 1
10 35330-413-003 SWITCH COMP., FR. LEVER................................................... 1
24
12
9
18 20
19 19
25 21
21
23
23
26
8
7 13
24 N
PASSING
F - 3A 24 30 7
27
HANDLE LEVER/ 22 11 17
1 28
SWITCH/CABLE 3 30
15
10
2 14
16
4
5
. 29
FR 6
* CABLE COMP., ‘A’ THROTTLE ........... 21 90003-MY5-720 BOLT, ADPT, 10MM .................................................................. 2
22 90113-438-000 BOLT, HNDL. LEVER PIVOT.................................................... 1
* CABLE COMP., ‘B’ THROTTLE ...........
23 90201-MW3-620 NUT, HEX., 10 MM ................................................................... 2
* CABLE COMP., CHOKE ...................... 24 93500-04020-0G SCREW, PAN 4 X 20 ................................................................ 2
* CABLE COMP., CLUTCH ..................... 25 93892-05020-07 SCREW WASHER 5X20 .......................................................... 1
* SW. COMP., FR. LEVER ......................
* GRIP COMP., THROTTLE. .................. 0.6 26 93892-05025-07 SCREW WASHER 5X25 .......................................................... 1
* GRIP ‘L’ HANDLE ................................ 0.6 27 93892-05035-07 SCREW WASHER 5X35 .......................................................... 1
* LEVER COMP., ‘L’ HANDLE 28 93892-05045-07 SCREW WASHER 5X45 .......................................................... 1
29 94050-06000 NUT FLANGE 6MM .................................................................. 1
30 96001-06022-07 BOLT, FLANGE SH 6X22 ......................................................... 2
25
21
25 21
21 21
4 22 25
25
13 25
13
1 16 7
5
10
6
9
2 12
8
14 14
3
19 9
F-4
HANDLE PIPE/ 11 9 8 9 10 7 22
17 12 12
17
20 20
24 24
. 23 23 18
FR
18
26
21
25 21
21 21
4 22 25
25
13 25
13
1 16 7
5
10
6
9
2 12
8
14 14
3
19 9
F-4
HANDLE PIPE/ 11 9 8 9 10 7 22
17 12 12
17
20 20
24 24
. 23 23 18
FR
18
27
11
7
6
10
16
F-5
13 5
STEERING STEM 1 13 10
14
8
4
2 9
15 15
12
.
FR
3
* RACE, STEERING BALL ..................... 1.0 1 45160-KRY-860 STAY COMP., CLAMPER BRACKT. HOSE.............................. 1
(ONE OR ALL) 2 50301-041-010 RACE, STEERING BALL ......................................................... 2
* RACE, STEERING BOTTOM CONE ... 3 53200-KRY-900 STEM COMP., STEERING ....................................................... 1
* STEM COMP., STEERING ................... 1.1 4 53211-028-010 RACE, STEERING TOP CONE................................................ 1
* RACE, STEERING TOP CONE ........... 0.5 5 53212-030-010 RACE, STEERING BOTTOM CONE........................................ 1
* THREAD COMP., STRG.HD. TOP .......
6 53214-001-010 DUST SEAL, STRG. HEAD...................................................... 1
7 53215-001-000 WASHER, STRG. HEAD DUST SEAL ..................................... 2
8 53220-074-000 THREAD COMP., STEERING HD. TOP................................... 1
9 95801-08030-07 BOLT, FLANGE,8X30 ............................................................... 1
10 96001-06012-07 BOLT, FLANGE, SH., 6 X 12 .................................................... 1
54
6
3
4
1
6
F-6
FRONT FENDER 4
5 3
6 6
2
3
. 4
FR 4 3
28
11
16 19
18 15
20 21
5
6 2
1
F-7 3
FRONT FORK 7
13
12
9
10
4 8
. 17
FR 14
* FORK ASSY., FR .................................. 0.5 1 51400-KRY-861 FORK ASSY., ‘R’ FRONT ....................................................... 1
(ADD 0.2 FOR EACH) 2 51401-KRY-901 SPRING, FRONT FORK ........................................................ 2
* SPRING, FR. FORK ............................. 0.2 3 51410-KRY-861 PIPE COMP., FRONT FORK.................................................. 2
4 51412-369-000 SPRING, REBOUND.............................................................. 2
(ADD 0.5 FOR EACH)
5 51412-KK4-003 RING, BACKUP...................................................................... 2
* SEAL SET, FR. FORK
(ADD 0.5 FOR EACH) 6 51414-KK4-003 BUSH, GUIDE ........................................................................ 2
* CASE COMP.,R/L BOTTOM ................ 0.9 7 51420-KRY-971 CASE COMP., ‘R’ FR. BOTTOM ........................................... 1
(ADD 0.6 FOR EACH) 8 51432-KFN-851 PIECE, OIL LOCK .................................................................. 2
9 51437-KVN-901 RING, PISTON ....................................................................... 2
10 51440-KFN-851 PIPE, SEAT ............................................................................ 2
29
11
16 19
18 15
20 21
5
6 2
1
F-7 3
FRONT FORK 7
13
12
9
10
4 8
. 17
FR 14
30
7
15 2
1
10
5
F-8 4
1
11
FR
16 13 6
14
12
.
8
* PAD SET, FR. ....................................... 0.2 1 06451-GE2-405 SEAL SET, PISTON ................................................................ 2
* BRACKET, RIGHT 2 06455-GCR-016 PAD SET, FRONT ................................................................... 1
* PISTON ............................................... 0.5 3 43352-568-003 SCREW, BLEEDER ................................................................ 1
(ADD 0.1 FOR EACH) 4 43353-461-771 CAP, BLEEDER....................................................................... 1
(INC. RELATIVE PART) 5 45107-MN5-006 PISTON ................................................................................... 2
* CALIPER ASSY., R. FR ........................ 0.4
6 45108-ML4-006 PAD, SPRING.......................................................................... 1
7 45131-GZ0-006 PIN, BOLT ............................................................................... 1
8 45132-166-016 BUSH, BOOT PIN ................................................................... 1
9 45133-MA3-006 BOOT, 'B' ................................................................................. 1
10 45200-KRY-901 CALIPER ASSY., RIGHT FR., ................................................ 1
58
3
4 12
12 11
12
14
12 12
9
F-9 16
10
FRONT WHEEL
8
5 2
.
FR
6
1 16
15 13
23
3
4 12
12 11
12
14
12 12
9
F-9 16
10
FRONT WHEEL
8
5 2
.
FR
6
1 16
15 13
23
15
5
8
2
10
1
9
F - 10
REAR BRAKE PANEL
14 7
13 7
11
. 6 12
3
FR
* PANEL COMP., RR. BRAKE................. 0.5 1 42313-KRY-930 COLLAR, RR. BRAKE PANEL SIDE ................................................ 1
* SHOE COMP., BRAKE......................... 0.4 2 43100-KRY-930 PANEL COMP., RR BRAKE ............................................................. 1
(ONE OR ALL) 3 43141-KTC-900 CAM, RR., BRAKE ........................................................................... 1
* ARM, RR. BRAKE ................................ 0.1 4 43145-149-000 INDICATOR, RR BRAKE................................................................. 1
(INC. RELATIVE PART) 5 43410-KRY-930 ARM, RR BRAKE ............................................................................. 1
66
15
14
20
4
9
11
19
F - 11 7
17
15
17
REAR WHEEL 8
5
13
21 1 18
6 16 12
10 2
3
2
2
.
FR 2
No. KARIZMA
* SPROCKET FINAL DRIVEN ................ 0.5 1 41201-KRY-900 SPROKET, FINAL DRIVEN (40 T) .................................................... 1
* DAMPER, RR. WHEEL ........................ 0.4 2 41241-KSP-900 DAMPER, REAR WHEEL................................................................. 4
(ONE OR ALL) 3 42301-KRY-900 AXLE, REAR WHEEL ....................................................................... 1
* AXLE, RR. WHEEL .............................. 0.3 4 42303-KRY-900 SLEEVE, REAR AXLE ...................................................................... 1
* SLEEVE, RR. AXLE ............................. 0.5 5 42311-KRY-930 COLLAR, REAR WHEEL SIDE ........................................................ 1
* WHEEL COMP., REAR.........................
* FLANGE, FINAL DRIVEN .................... 0.8 6 42601-AAP-H31 WHEEL COMP. REAR ...................................................................... 1
* BEARING, BALL RADIAL..................... 7 42611-KRY-931 FLANGE FINAL DRIVEN.................................................................. 1
(ADD 0.1 FOR EACH) 8 42620-KSP-900 COLLAR, REAR AXLE DISTANCE................................................... 1
* TYRE, REAR ........................................ 9 42704-MER-D00 WEIGHT, BALANCE, 10 ................................................................... 1
42705-MER-D00 WEIGHT, BALANCE, 20 ................................................................... (1)
24
15
14
20
4
9
11
19
F - 11 7
17
15
17
REAR WHEEL 8
5
13
21 1 18
6 16 12
10 2
3
2
2
.
FR 2
No. KARIZMA
* SPROCKET FINAL DRIVEN ................ 0.5 19 96150-60050-10 BEARING, BALL RADIAL, 6005....................................................... 1
* DAMPER, RR. WHEEL ........................ 0.4 20 96150-60050-10 BEARING, BALL RADIAL, 6005....................................................... 1
(ONE OR ALL) 21 96150-63020-10 BEARING, BALL RADIAL, 6302(UU) ............................................... 1
* AXLE, RR. WHEEL .............................. 0.3
* SLEEVE, RR. AXLE ............................. 0.5
* WHEEL COMP., REAR.........................
* FLANGE, FINAL DRIVEN .................... 0.8
* BEARING, BALL RADIAL.....................
(ADD 0.1 FOR EACH)
* TYRE, REAR ........................................
25
9 20
17
24
18
12
14 19
F - 12 13 12 19 15
10 11
SEAT ASSY./ 11 20
19
10 6
COWL REAR 8
21
25 23
2
19 7 5
23
4
1 23 16 18
3
26 19
19 22
. 23
FR rem
iu m
19 22
31
9 20
17
24
18
12
14 19
F - 12 13 12 19 15
10 11
SEAT ASSY./ 11 20
19
10 6
COWL REAR 8
21
25 23
2
19 7 5
23
4
1 23 16 18
3
26 19
19 22
. 23
FR rem
iu m
19 22
3
11 5 2
7
F - 13
FUEL TANK
18 6
20
10 16 1
13 20
10 16 4
14
.
FR 16
19
19
19
19
33
21
12 8
17
16 9
16 15
3
11 5 2
7
F - 13
FUEL TANK
18 6
20
10 16 1
13 20
10 16 4
14
.
FR 16
19
19
19
19
34
2
8
7
1 8
8
8
4
8
F - 14
SIDE COVER
8
3 6
.
FR 4
1
7
35
1 6
11
16
12 27
22 15 9
2
5
10 31
16
30 3
15
F - 15 23
20
31
AIR CLEANER 28 24
18 16 4 24
20 25
14 15
25 25
21 31 24
29 4
19
17
28 25
. 29 19 25 24
FR 7 8
24
13 25
24
* ELEMENT COMP., AIR CLEANER ...... 0.1 1 16199-KRY-900 TUBE, AIR VENT ................................................................... 1
* CASE SUB ASSY. AIR CLEANER ........ 0.6 2 17211-KRY-900 ELEMENT COMP., AIR CLEANER ......................................... 1
* TUBE, AIR CLEANER CONN. ............. 0.5 3 17213-KRY-900 SEAL 'A' AIR CLEANER ........................................................ 2
4 17214-KRY-900 SEAL 'B' AIR CLEANER ......................................................... 1
5 17219-KRY-900 DUCT, AIR CLEANER............................................................. 1
11 17311-KRY-900 RESONATOR.......................................................................... 1
12 17312-KFN-880 BAND, RESONATOR.............................................................. 1
13 17316-611-000 CLIP BREATHER TUBE ......................................................... 1
14 17370-382-870 PLUG, BREATHE TUBE ......................................................... 1
15 17371-KRY-900 TUBE, MISSION BREATHER ................................................. 1
70
1 6
11
16
12 27
22 15 9
2
5
10 31
16
30 3
15
F - 15 23
20
31
AIR CLEANER 28 24
18 16 4 24
20 25
14 15
25 25
21 31 24
29 4
19
17
28 25
. 29 19 25 24
FR 7 8
24
13 25
24
* ELEMENT COMP., AIR CLEANER ...... 0.1 21 91463-393-780 JOINT, TUBE ............................................................................ 1
* CASE SUB ASSY. AIR CLEANER ........ 0.6 22 93500-04025-0G SCREW, PAN, 4 X 25 ............................................................... 1
* TUBE, AIR CLEANER CONN. ............. 0.5 23 93500-04032-0G SCREW, PAN, 4 X 32 ............................................................... 1
24 93500-05016-1H SCREW, PAN, 5 X 16 ............................................................... 6
25 94101-05000 WASHER, PLAIN, 5 MM........................................................... 6
71
16
16
10 14
12 5
2
7
6 6 4
10 8
15
1 1
F - 16 6
EXHAUST MUFFLER 13
6
6
11
9
.
FR
31
8
9 2
10 5 1 6
3
16 17
4 10
17 8
8 16
2
13
9 11
10
3
F - 17 3 2
4
16
STEP PILLION 4 17 10
17
13
15 16
8
13
18 14
11
12 7
3
2
4
.
FR 13
18
* HOLDER, ‘R’ STEP ............................. 0.2 1 18421-438-000 RUBBER, MUFFLER MOUNT ................................................ 1
* HOLDER, ‘L’ STEP. .............................. 0.2 2 50603-KFN-850 PIN, STEP BAR JOINT ........................................................... 4
* BAR COMP., ‘R’ MAIN STEP ............... 0.1 3 50618-KE8-000 COLLAR, 6.5 X 11 X 3 ............................................................ 4
4 50619-KFN-850 PLATE, STEP LOWER ........................................................... 4
(INC. RELATIVE PART)
5 50630-KRY-860 HOLDER, ‘R’ STEP................................................................. 1
* BAR COMP., ‘L’ MAIN STEP. ............... 0.1
(INC. RELATIVE PART) 6 50640-KRY-860 HOLDER, ‘L’ STEP ................................................................. 1
7 50643-KRY-970 PIVOT, CHANGE PEDAL........................................................ 1
8 50661-KFN-880 RUBBER, MAIN STEP............................................................ 4
9 50701-KRY-900 BAR COMP., ‘R’ MAIN STEP .................................................. 2
10 50715-KFN-850 PLATE, PILLION STEP SIDE ................................................. 4
36
10
28
32 27
11
26
21
12 13 18
35 23
30 17
30
7
9 14
F - 18 22 25
15
19 20 25
1 20
.
FR 16 2
5 6
* PEDAL ASSY., GEAR CHANGE .......... 0.1 1 24700-KRY-970 PEDAL ASSY., GEAR CHANGE............................................... 1
* ARM ASSY., KICK STARTER ............... 2 24701-KRY-970 PEDAL, GEAR CHANGE ......................................................... 1
* J OINT, KICK ARM ................................ 0.2 3 24711-KRY-970 ARM, GEAR CHANGE ............................................................. 1
* STOPPER, KICK ARM ......................... 0.3 4 24720-KRY-970 TIE, ROD .................................................................................. 1
* SWITCH ASSY., RR. STOP.................. 0.2 5 24721-KRY-970 COVER, CHANGE PEDAL....................................................... 2
* ROD COMP., RR. BRAKE .................... 0.3
* PEDAL, BRAKE ................................... 0.5 6 24781-KR3-770 RUBBER, CHANGE PEDAL..................................................... 1
7 28241-KRY-860 JOINT, KICK ARM..................................................................... 1
8 28293-KFN-850 CLIP, KICK STARTER .............................................................. 1
9 28300-KRY-860 ARM ASSY., KICK STARTER ................................................... 1
10 28307-KRY-860 STOPPER, KICK ARM ............................................................. 1
37
10
28
32 27
11
26
21
12 13 18
35 23
30 17
30
7
9 14
F - 18 22 25
15
19 20 25
1 20
.
FR 16 2
5 6
* PEDAL ASSY., GEAR CHANGE .......... 0.1 21 90502-KRY-930 WASHER, BRAKE ROD ........................................................... 1
* ARM ASSY., KICK STARTER ............... 22 90505-116-670 WASHER, 13 X 20.................................................................... 1
* J OINT, KICK ARM ................................ 0.2 23 90601-KAF-000 CLIP, SWITCH COVER ............................................................ 1
* STOPPER, KICK ARM ......................... 0.3 24 94103-06000 WASHER, PLAIN, 6 MM........................................................... 1
* SWITCH ASSY., RR. STOP.................. 0.2 25 94201-20150 PIN, SPLIT 2 X 15 MM ............................................................. 3
* ROD COMP., RR. BRAKE .................... 0.3
* PEDAL, BRAKE ................................... 0.5 26 95014-73100 SPRING, A BRAKE ROD.......................................................... 1
27 95015-32001 JOINT B BRAKE ARM .............................................................. 1
28 95015-42000 NUT, B ADJUST........................................................................ 1
29 95015-53000 PIN, C JOINT............................................................................ 1
30 95701-08020-00 BOLT, FLANGE, 8 X 20 ............................................................ 2
38
2
4 6
5
7
F - 18A
MAIN STAND/ 3
1
8
SIDE STAND
.
FR
39
8 20
9 5 20
20
20
11
24 8
16 6
23
22 21 19
17
18
13
12
10
F - 19 1
18
SWINGARM/ 10 19
13
CHAIN CASE 13
10
14 25
13 12
10
15 2
25
. 7
FR 3
4
25
* CASE, DRIVE CHAIN .......................... 0.1 1 40510-KRY-860 CASE UP., HALF DRIVE CHAIN .............................................. 1
* CHAIN, DRIVE ..................................... 0.3 2 40520-KRY-900 CASE UND., HALF DRIVE CHAIN........................................... 1
3 40530-KRY-900 CHAIN DRIVE 520-108 ............................................................ 1
* SLIDER, CHAIN ...................................
4 40531-KRY-900 JOINT, DRIVE CHAIN .............................................................. 1
* ARM, RR. BRAKE STOPPER .............. 0.2
5 40543-KRY-900 ADJUSTER, ‘R’ CHAIN ............................................................ 1
* BUSH, REAR FORK ............................ 1.0
(ONE OR ALL) 6 40544-KRY-900 ADJUSTER ‘L’ CHAIN .............................................................. 1
* COLLAR, SWINGARM PIVOT ............. 0.6 7 40545-001-000 CAP, CHAIN CASE PEEP HOLE ............................................. 1
* SWINGARM COMP.,RR. ...................... 0.8 8 40546-KRY-900 CAP, REAR FORK END ........................................................... 2
9 43431-KCT-690 ARM, REAR BRAKE STOPPER .............................................. 1
10 52108-KCH-780 BUSH, REAR FORK................................................................. 4
40
8 20
9 5 20
20
20
11
24 8
16 6
23
22 21 19
17
18
13
12
10
F - 19 1
18
SWINGARM/ 10 19
13
CHAIN CASE 13
10
14 25
13 12
10
15 2
25
. 7
FR 3
4
25
41
5
6
4
3
6 4
8
1 7
2
9
F - 20
REAR CUSHION 1
5 5
.
FR
9
79
13
14 14
3 13
13 14
14
1
9 16
9
15
12
4 12
8 12
17
9 9 8 17
11
F - 21 10
7
REAR FENDER 10
9
5
6
2
.
FR
80
20
23
9 20 4
1 2 7 5 13 18
8 17
3 11
12 23
21
22
22
24
F - 22 14 21
15
10
25
WINKERS 24
25 19
16
6
.
FR
* WINKER ASSY., R/L FR. ...................... 1 3340A-KRY-861 WINKER ASSY., 'R' FR .......................................................... 1
(ADD 0.1 FOR EACH) 2 33410-KRY-970 LENS, WINKER ‘R’ FR. ......................................................... 1
* STAY COMP., WINKER ........................ 3 33403-KRY-901 BASE, WINKER ‘R’ FR .......................................................... 1
(ADD 0.1 FOR EACH) 4 33405-KRY-861 SOCKET COMP.,'R' ............................................................... 1
* WINKER ASSY., R/L RR ....................... 5 33406-MAZ-003 PACKING LENS..................................................................... 1
(ADD 0.1 FOR EACH)
* BULB, WINKER ................................... 6 3345A-KRY-861 WINKER ASSY., 'L' FR........................................................... 1
7 33453-KRY-901 BASE, WINKER ‘L’ FR ........................................................... 1
8 33455-KRY-861 SOCKET COMP.,L ................................................................. 1
9 33460-KRY-970 LENS, WINKER ‘L’ FR ........................................................... 1
10 33491-MAZ-003 STAY COMP., WINKER.......................................................... 1
42
20
23
9 20 4
1 2 7 5 13 18
8 17
3 11
12 23
21
22
22
24
F - 22 14 21
15
10
25
WINKERS 24
25 19
16
6
.
FR
* WINKER ASSY., R/L FR. ...................... 20 34904-KRY-971 BULB WINKER, (12V-21W) ................................................... 4
(ADD 0.1 FOR EACH) 21 90380-MB2-000 SCREW, SPECIAL, 6 X 8 ...................................................... 2
* STAY COMP., WINKER ........................ 22 93901-22310 SCREW, TAPPING, 3 X 12 .................................................... 1
(ADD 0.1 FOR EACH) 23 93901-34520 SCREW, TAPPING, 4 X 20 .................................................... 2
* WINKER ASSY., R/L RR ....................... 24 93903-25210 SCREW, TAPPING, 5 X 12 .................................................... 2
(ADD 0.1 FOR EACH)
* BULB, WINKER ................................... 25 94050-10000 NUT, FLANGE, 10 MM........................................................... 2
43
16
13
14
1 11
11 9
14
10
F - 23
11 3
TAIL LIGHT 13
1 5
15 14
7
12
6
10
11
1 8
13 4
15
2
.
FR
44
16
16
16
10 20
16
10 9
.
FR
9 5
13
9 9
11
15 12
3 14
4
F - 24
15
WIRE HARNESS 15
8 6
17
1
18 19 2
17
* UNIT COMP., DIGITAL DC-CDI .......... 0.4 1 30401-MCG-000 CUSHION, CDI UNIT ............................................................. 1
* COIL ASSY., CDI IGN ......................... 2 30410-KRY-900 UNIT COMP., DIGITAL DC-CDI ............................................. 1
* REG. RECT. ASSY.............................. 0.6 3 30500-AAP-H61 COIL ASSY., IGN. .................................................................. 1
* HARNESS, WIRE ............................... 1.0 4 30510-KRY-860 COVER, IGN., COIL .............................................................. 1
* RELAY COMP., WINKER ..................... 5 30700-KWA-831 CAP, ASSY., NOISE SUPPRESSOR ..................................... 1
45
1
12 6
.
FR
17 10
WITH ST.MOTOR
ST.MAG.
16
11
12
F - 24A 8 13
BATTERY ASSY. 17
17
ST.MAG.
BATT.+
15 5 3 4 8
2
14 WITH ST.MOTOR
9
15
14
BATT.-
46
26 34
18 22
26 18 34
23 4
35 33
26 33 4 20
35
11 22 20
35
16
14 23
30
5
F - 25 8
21 19
FRAME BODY 2
2
30 8
30 27 6
7
29 3 27
30 10 3
15 1
29 24
10 24 31
. 36
FR 13 12 25
11 28 25
32
17 9 28
36
47
26 34
18 22
26 18 34
23 4
35 33
26 33 4 20
35
11 22 20
35
16
14 23
30
5
F - 25 8
21 19
FRAME BODY 2
2
30 8
30 27 6
7
29 3 27
30 10 3
15 1
29 24
10 24 31
. 36
FR 13 12 25
11 28 25
32
17 9 28
36
48
1
19
5
F - 26 4
TOOLS
.
FR
88
A 6 15
F
1
E J A E
C E
4 E A 12 5
C E
B E
3
8 C
F - 27 I A
D
G
E
STRIPES/MARKS B
B
C 18
B
B
16 D
E
E
B D A 10
D
B C
D
m
remiu
A
A
2
B
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model
(KARIZMA)
BLACK, (NH-1)
49
A 6 15
F
1
E J A E
C E
4 E A 12 5
C E
B E
3
8 C
F - 27 I A
D
G
E
STRIPES/MARKS B
B
C 18
B
B
16 D
E
E
B D A 10
D
B C
D
m
remiu
A
A
2
B
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model
(KARIZMA)
BLACK, (NH-1)
51
A 6 15
F
1
E J A E
C E
4 E A 12 5
C E
B E
3
8 C
F - 27 I A
D
G
E
STRIPES/MARKS B
B
C 18
B
B
16 D
E
E
B D A 10
D
B C
D
m
remiu
A
A
2
B
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model
(KARIZMA)
BLACK, (NH-1)
NH-1 HAIR LINE NH-1
1 BLACK SILVER BLACK
SPORTS RED (R-321)
65
A 6 15
F
1
E J A E
C E
4 E A 12 5
C E
B E
3
8 C
F - 27 I A
D
G
E
STRIPES/MARKS B
B
C 18
B
B
16 D
E
E
B D A 10
D
B C
D
m
remiu
A
A
2
B
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model
(KARIZMA)
52
A 6 15
F
1
E J A E
C E
4 E A 12 5
C E
B E
3
8 C
F - 27 I A
D
G
E
STRIPES/MARKS B
B
C 18
B
B
16 D
E
E
B D A 10
D
B C
D
m
remiu
A
A
2
B
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model
(KARIZMA)
BLACK, (NH-1)
53
A 6 15
F
1
E J A E
C E
4 E A 12 5
C E
B E
3
8 C
F - 27 I A
D
G
E
STRIPES/MARKS B
B
C 18
B
B
16 D
E
E
B D A 10
D
B C
D
m
remiu
A
A
2
B
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model
(KARIZMA)
54
A
15 1 7
F
14
E C
E A
E
A
F C 13 E 4
E E B
J
C 9 E
D
G
E
B
F - 27 D A B
C
B CB
STRIPES/MARKS E
19
17
11 A D B E
C I
m B
A remiu DB
A
2
B
55
A 6 15
F
1
E J A E
C E
4 E A 12 5
C E
B E
3
8 C
F - 27 I A
D
G
E
STRIPES/MARKS B
B
C 18
B
B
16 D
E
E
B D A 10
D
B C
D
m
remiu
A
A
2
B
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model
(KARIZMA)
56
A
15 1 7
F
14
E C
E A
E
A
F C 13 E 4
E E B
J
C 9 E
D
G
E
B
F - 27 D A B
C
B CB
STRIPES/MARKS E
19
17
11 A D B E
C I
m B
A remiu DB
A
2
B
57
A 6 15
F
1
E J A E
C E
4 E A 12 5
C E
B E
3
8 C
F - 27 I A
D
G
E
STRIPES/MARKS B
B
C 18
B
B
16 D
E
E
B D A 10
D
B C
D
m
remiu
A
A
2
B
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model
(KARIZMA)
58
A
15 1 7
F
14
E C
E A
E
A
F C 13 E 4
E E B
J
C 9 E
D
G
E
B
F - 27 D A B
C
B CB
STRIPES/MARKS E
19
17
11 A D B E
C I
m B
A remiu DB
A
2
B
59
A 6 15
F
1
E J A E
C E
4 E A 12 5
C E
B E
3
8 C
F - 27 I A
D
G
E
STRIPES/MARKS B
B
C 18
B
B
16 D
E
E
B D A 10
D
B C
D
m
remiu
A
A
2
B
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model
(KARIZMA)
60
A
15 1 7
F
14
E C
E A
E
A
F C 13 E 4
E E B
J
C 9 E
D
G
E
B
F - 27 D A B
C
B CB
STRIPES/MARKS E
19
17
11 A D B E
C I
m B
A remiu DB
A
2
B
61
A
15 1 7
F
14
E C
E A
E
A
F C 13 E 4
E E B
J
C 9 E
D
G
E
B
F - 27 D A B
C
B CB
STRIPES/MARKS E
19
17
11 A D B E
C I
m B
A remiu DB
A
2
B
62
A 6 15
F
1
E J A E
C E
4 E A 12 5
C E
B E
3
8 C
F - 27 I A
D
G
E
STRIPES/MARKS B
B
C 18
B
B
16 D
E
E
B D A 10
D
B C
D
m
remiu
A
A
2
B
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model
(KARIZMA)
BLACK, (NH-1)
50
A 6 15
F
1
E J A E
C E
4 E A 12 5
C E
B E
3
8 C
F - 27 I A
D
G
E
STRIPES/MARKS B
B
C 18
B
B
16 D
E
E
B D A 10
D
B C
D
m
remiu
A
A
2
B
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model
(KARIZMA)
63
A
15 1 7
F
14
E C
E A
E
A
F C 13 E 4
E E B
J
C 9 E
D
G
E
B
F - 27 D A B
C
B CB
STRIPES/MARKS E
19
17
11 A D B E
C I
m B
A remiu DB
A
2
B
64
A 6 15
F
1
E J A E
C E
4 E A 12 5
C E
B E
3
8 C
F - 27 I A
D
G
E
STRIPES/MARKS B
B
C 18
B
B
16 D
E
E
B D A 10
D
B C
D
m
remiu
A
A
2
B
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model
(KARIZMA)
66
A
15 1 7
F
14
E C
E A
E
A
F C 13 E 4
E E B
J
C 9 E
D
G
E
B
F - 27 D A B
C
B CB
STRIPES/MARKS E
19
17
11 A D B E
C I
m B
A remiu DB
A
2
B
67
2
2
4
4
5
5
3
F - 28
SAREE GUARD
6
.
FR
68
4 STROKE ENGINE
DO NOT ADD OIL IN PETROL
ALWAYS WEAR A HELMET
2 3
READ OWNER’S MANUAL
CAREFULLY BEFORE RIDING
GEAR SHIFT PATTERN
SHIFT 4 5
CAUTION
DO NOT LET BRAKE FLUID OR
TO 3
2
N
1
OTHER CHEMICALS GET ON VISOR
THEY WILL DAMAGE THE PLASTIC TYRE INFORMATION
COLD TYRE PRESSURES IN Kgf/cm2 (Psi)
FRON REAR
MAB - 600 RIDER & PILLION 1.75(25 2.25(33)
RIDER ONLY 1.75(25) 2.0(29)
KVE-900
F - 30
CAUTION LABEL
ium
rem
FR
Rear 225 kPa 2.25 kgf/cm2 33 psi Front 1.5 mm (0.06 in.) Rear 2.0mm (0.08 in.)
1 2.5 mm (in.) Freeplay
See owner’s manual
Pillion]
[Rider only] Front 200 kPa 2.00 kgf/cm2 29 psi
Rear 200 kPa 2.00 kgf/cm2 29 psi This motorcycle is equipped with tubeless tyres.
for instructions. Tyre size: Front 80/100-18M/C 47P For repair and replacement of the tyre,
Freeplay Rear 100/90-18M/C 56P CSPL please contact Hero Honda permitted shops.
KRY-970
MZ8-W00
106
PART NO. INDEX - KARIZMA
PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO.
5
14100-KRY-900 E-3 16111-KRY-901 E-13 17910-KRY-860 F-3A 23121-KBB-900 E-8A 28251-KFN-850 E-11
14311-KN6-931 E-9 16119-KRY-901 E-13 17920-KRY-860 F-3A 23211-KHA-940 E-10 28253-KCJ-710 E-11
14321-KEH-900 E-4 16145-KRY-901 E-13 17950-KRY-900 F-3A 23221-KRY-900 E-10 28254-437-000 E-11
14401-KFB-751 E-4 16150-KFB-000 F-3A 23426-KBB-900 E-10 28261-KCJ-710 E-11
14431-KEH-900 E-3 16155-KRY-901 E-13 18000 23427-KW1-900 E-10 28262-437-000 E-11
14451-437-000 E-3 16163-KRY-901 E-13 18291-KRY-930 F-16 23431-KRY-900 E-10 28263-KCJ-710 E-11
69
PART NO. INDEX - KARIZMA
PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO.
70
PART NO. INDEX - KARIZMA
PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO.
71
PART NO. INDEX - KARIZMA
PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO.
87000 90000 90000 91000 93000
87507-MZ8-W00 F-30
87522-MAB-600 F-30 90111-187-020 F-21 90455-107-000 E-10 91201-KCS-920 E-5 93500-05010-1H E-13
87560-KFN-850 F-30 90111-KW3-000 F-1A 90459-107-000 E-11 91201-KCS-920 E-10 93500-05016-1H F-15
90111-KW3-000 F-21 90461-KPK-900 E-6 91206-KCS-920 E-5 93500-05032-0G E-1
88000 90111-MR5-000 F-24A 90471-KW1-900 E-9 91206-KCS-920 E-8 93500-06012-1A F-1
88110-AAM-H51 F-3A 90113-438-000 F-3A 90475-703-000 E-4 91253-KSP-901 F-11 93600-04012-0A E-8A
88114-KFN-950 F-3A 90114-166-000L F-3 90488-425-000 E-4 91254-GAA-003 F-7 93600-04012-1G F-3
88120-AAM-H51 F-3A 90116-KAG-900 F-7 90502-155-000 F-18 91255-KRM-852 F-7 93600-06016-OA E-3
90121-KBW-900 F-19 90502-KEZ-900 E-7 91255-KRM-852 F-7 93700-05012-0A E-8A
89000 90122-KVT-941 F-24A 90502-KEZ-900 F-25 91256-096-650 F-9 93700-05020-0A F-9
89102-538-000 F-26 90123-KAG-900 F-7 90502-KRY-930 F-18 91258-KEJ-900 F-9 93700-06065-0G F-4
89103-538-000 F-26 90124-KAE-000 F-28 90503-051-870 F-4 91301-107-000 E-1 93892-04010-18 E-13
89213-AAP-H00 F-26 90133-331-770 F-19 90504-964-000 F-1A 91301-200-000 E-1 93892-05012-08 E-7B
89216-AAD-H00 F-26 90145-MS9-610 F-3 90504-KFN-850 F-11 91303-377-000 E-7 93892-05020-07 F-3A
90155- KY4-900 F-8 90504-KR3-000 F-11 91303-KCS-920 E-1 93892-05025-07 F-3A
90000 90201-MW3-620 F-3A 90505-116-670 F-18 91303-KCS-920 E-8 93892-05035-07 F-3A
90001-KFN-850 F-17 90206-250-000 E-3 90505-425-000 F-10 91304-KCS-920 E-1 93892-05045-07 F-3A
90002-KW1-900 E-4 90231-KB5-720 E-6 90521-292-000 F-7 91304-KK3-830 E-8A 93893-04012-17 F-3
90003-MY5-720 F-3A 90231-KCS-920 E-8A 90534-MV4-000 F-13 91304-MZ0-760 E-7 93901-22310 F-22
90004-437-000 E-11 90235-KCZ-000 F-2 90535-292-000 F-4 91305-KFN-900 E-1 93901-25020 F-19
90004-GHB-700 E-1 90301-473-000 F-10 90544-KFN-851 F-7 91305-MC7-000 F-13 93901-34480 F-23
90005-KY7-000 E-4 90304-159-000 F-4 90545-300-000 F-3 91306-MG3-000 E-4 93901-34520 F-22
90012-KN6-930L E-3 90304-KCS-920 F-11 90556-044-000 F-19 91307-035-000 E-5 93901-44220 F-1
90019-399-010 F-25 90304-KFN-850 F-18A 90563-355-000 F-1A 91309-425-003 E-7B 93903-22420 F-2
90023-KW1-900 E-12 90305-KFN-850 F-16 90563-355-000 F-23 91312-107-000 E-8 93903-24420 F-2
90031-KFB-000 E-8 90305-KVN-900 F-19 90601-KAF-000 F-15 91320-MB0-000 E-7B 93903-25210 F-1A
90032-KFB-000 E-8 90306-KF0-000 F-9 90601-KAF-000 F-18 91352-KSP-900 F-11 93903-25210 F-4
90041-KW1-900 E-1 90306-KVT-941 F-24A 90601-KFN-851 F-7 91356-KEH-910 E-7 93903-25210 F-14
90050-357-000 E-6 90309-KF0-000 F-4 90605-KTC-900 E-10 91406-KFN-850 F-15 93903-25210 F-21
90071-MB0-000 E-7B 90320-GC3-000 F-12 90651-KV6-003 F-24 91455-KL8-710 F-4 93903-25210 F-22
90071-MG8-000 E-4 90320-GC3-000 F-21 90651-MA5-671 F-3 91463-393-780 F-15 93903-25310 F-1
90084-KVE-930 E-7 90344-KEV-900 F-1 90651-MK3-780 F-15 91547-SF4-003 F-24
90344-KEV-900 F-1A 90701-KFN-850 E-5 94000
90087-KTC-A20 E-7
90380-MB2-000 F-22 90703-HC4-000 E-7 92000 94001-05090-0S F-2
90089-KAS-900 E-7A
90091-MM5-640 E-1 90401-KCJ-710 E-11 90703-HC4-000 E-8 92000-06012-00 F-21 94001-06000-0S F-17
90092-KE5-000 E-7A 90403-KN6-930 E-7A 90741-KFB-000 E-9 92000-06025-0A E-12 94001-06000-0S F-19
90100-KRY-930 F-4 90408-KW1-900 E-12 90755-229-000 F-9 92101-05020-0A E-8A 94001-08000-0S F-10
90101-087-720 F-12 90417-041-000 E-7 92101-06010-0A E-10 94001-08000-0S F-19
90101-440-000 E-8A 90417-041-000 F-25 91000 92101-06012-0G F-17 94001-12000-0S F-20
90101-GE0-000 F-1A 90434-KN6-930 E-8A 91001-KCN-003 E-9 92811-10000 F-10 94021-08000-0S F-2
90101-GE0-000 F-12 90442-028-000 E-1 91005-KCN-003 E-10 92915-10025-0E F-11 94050-06000 F-3
90443-107-000 E-1 91008-KCN-003 E-8 94050-06000 F-3A
90101-KBH-003 E-7A
90443-107-000 F-25 91008-KK6-000 E-6 93000 94050-06000 F-13
90101-KRY-900 F-16
90102-GB2-720 F-12 90450-ZA0-000 F-6 91015-KEH-910 E-10 93500-04008-1A E-13 94050-06000 F-23
90105-KL8-741 F-9 90451-001-000 E-12 91053-719-005 E-5 93500-04014-1A E-13 94050-06000 F-25
90105-KRY-860 F-12 90451-107-000 E-10 91102-KC6-003 E-9 93500-04020-0G F-3A 94050-08000 F-25
90105-KVN-900 F-14 90451-365-000 E-10 91103-KC6-003 E-9 93500-04025-0G F-15 94050-08080 F-17
90107-GN1-010 F-18A 90452-437-000 E-10 91104-KC6-003 E-9 93500-04032-0G F-15 94050-10000 F-16
90107-GZ4-670 F-12 90453-107-000 E-11 91105-KW3-003 E-9 93500-05010-1A E-13 94050-10000 F-22
90109-SB6-000 F-1A 90454-107-000 E-10 91106-KB4-003 E-8 93500-05010-1A F-1 94050-10000 F-25
71
PART NO. INDEX - KARIZMA
PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO.
94000 95000 96000
94101-05000 F-1
94101-05000 F-15 95701-06012-00 F-18 96001-06080-00 E-7
94101-06000 E-1 95701-06012-00 F-19 96100-62040-00 E-10
94101-06000 F-21 95701-06012-00 F-24A 96150-60050-10 F-11
94101-08000 F-19 95701-06012-07 F-1 96150-60050-10 F-11
94101-12800 F-20 95701-06012-07 F-25 96150-63010-10 F-9
94102-08000 F-17 95701-06012-08 E-8 96150-63020-10 F-11
94103-06000 F-2 95701-06012-08 F-21 96211-06000 F-5
94103-06000 F-18 95701-06018-08 F-24 96211-08000 F-18
94103-10000 F-16 95701-06020-00 F-15 96220-40100 E-12
94111-10000 F-19 95701-06020-07 F-25 96600-08018-18 E-10
94201-20150 F-10 95701-06025-00 F-1A 96600-08032-00 F-4
94201-20150 F-17 95701-06025-00 F-23 96700-06032-10 E-7A
94201-20150 F-18 95701-06030-00 F-25 96700-06125-00 E-1
95701-06035-00 F-10
94201-20150 F-19
95701-08012-07 F-12
98000
94201-30300 F-18A
94251-08000 E-8A 95701-08020-00 F-18 98069-58916-M0 E-1
94301-08140 E-1 95701-08025-07 F-12 98200-30750 F-24
94301-08140 E-5 95701-08025-08 F-13 98200-31500 F-24
94301-10120 E-1 95701-08030-00 F-25 98200-32000 F-24
95701-08035-00 F-28
94301-10200 E-2
95701-08040-07 F-18 99000
94510-12000 E-12
94510-14000 E-12 95701-08045-00 F-28 99007-45000 F-26
94510-16000 E-11 95701-08050-00 F-18 99101-KRY-1250 E-13
94510-20000 E-11 95701-10025-00 F-17 99103-KRY-0350 E-13
94601-15000 E-9 95801-06032-00 F-6
95801-08030-07 F-5
95000 95801-08040-00 F-2
95002-02079 E-13 95801-08060-00 F-25
95002-02080 F-15 95801-08085-00 F-25
95002-02089 E-13 95801-10035-00 F-20
95002-02100 F-13 96000
95002-80000 F-15
95003-37015-31 F-15 96001-06012-07 F-3
95005-12280-20 F-15 96001-06012-07 F-5
95005-35055-20 E-13 96001-06014-00 E-8
95005-35090-20 E-13 96001-06016-00 E-1
95005-35190-20 E-13 96001-06020-00 E-7
95014-71702 F-18A 96001-06020-00 F-18
95014-72102 F-18A 96001-06022-07 F-3
95014-73100 F-18 96001-06022-07 F-3A
95015-32001 F-18 96001-06025-00 E-1
95015-42000 F-18 96001-06028-00 E-7
95015-53000 F-18 96001-06040-00 E-5
95018-56320 F-15 96001-06040-00 E-7
95020-15100 F-11 96001-06050-00 E-5
95701-05018-00 F-24 96001-06050-00 E-8
95701-06008-00 F-24A 96001-06060-00 E-7
95701-06010-08 F-4 96001-06060-00 E-8
95701-06012-00 F-12 96001-06070-00 E-7
71
AMENDMENTS RECORD
S.No. Page Old Part No. Revised Part No. Date Signature Remarks
No.
72