More than just strength.

Hilti Technical Guide Supplemental

HIT RE 500 injection adhesive

■ One of the strongest

adhesives on the market
■ Excellent performance in
diamond drilled, wet and
oversized holes
■ Best handling properties
in comparison to
existing epoxy systems
even in cold
temperatures!
■ long working time in
elevated temperatures
for easy installation of
large-diameter fasteners
and/or deep embedment
Hilti HIT-RE 500 — the new power of injection

High performance
Reliable* The new Hilti HIT RE 500 epoxy system leaves nothing to chance. The high strength
■ Very high load values formula of RE 500 is excellent for diamond cored and water filled holes. RE 500 has a
■ Optimum working time in the longer working time making it ideal for deep rebar embedment fastenings, smooth
extended temperature range from rebar doweling applications and oversized drilled holes. RE 500’s long working time
23° to 105°F (-5° to +40°C) compliments the fast curing Hilti HIT HY 150 which is ideal for threaded rod
■ Suitable for use in holes drilled applications where quick attachments save time and labor.
using diamond coring equipment,
rotary hammers, or pneumatic The HIT RE 500 dispenses as fast and easy as the HIT HY 150 and it’s the only true
drills epoxy (ASTM C881, Type IV) on the market for fastening in base materials down to
23°F (-5° C), thus making it an all weather product.
■ Low sensitivity to oversized holes
and wet holes
■ Red colored adhesive for easy on
site inspection
■ Comprehensive technical software
for effective fastening designs

Convenient
■ Well proven, self-opening foil pack
system saves time
■ Low dispensing force for quick and
easy dispensing saves time
■ Wide range of HIT dispensers for
different job site conditions
■ Long working time of 30 minutes,
yet cures quickly in approx. 12 For secure fastening of reinforcing bars: Hilti HIT-RE 500
hours at 68°F (20°C)
■ Reduced waste due to unique foil
pack
■ Virtually odorless adhesive

The new adhesive provides reliable

fastenings, even when holes are drilled
using diamond coring equipment or
pneumatic drills, wet or oversized.*

Convenient, fast dispensers for different

job site conditions (manual, battery,
pneumatic)
* For details on the affect of installation method and conditioning, contact Hilti.
 The original
Often copied, never equalled: the
unique Hilti HIT foil pack – easy to
handle, self-opening and reduced
Inspection waste.
The red adhesive makes it easy for
on-site inspection.

New dimensions
This injection adhesive allows high-
performance fastenings to be made
with large diameter anchor rods and
rebars.

Installation of The HIT RE 500 System

in Solid Base Materials

1. Select the proper 2. Proper hole cleaning 3. Use compressed air

diameter bit. Set the is essential. Use a to blow out the hole
depth gauge. Drill wire brush to remove from the bottom.
the hole. loose material. The Hilti air nozzle is
designed for hole
cleaning.

4. Put refill pack into 5. Screw on static 6. Put holder into

holder. mixer. dispenser. DISCARD
FIRST THREE
TRIGGER PULLS OF
ADHESIVE FROM
EACH REFILL PACK.

7. Inject adhesive into 8. Unlock dispenser. 9. Insert rod, insert or

hole until about 1/2 rebar. Twist slightly
to 2/3 full, starting during installation.
at bottom of hole.

10. Fastener may be 11. Do not disturb 12. Apply load to

adjusted during anchor between fastener after the full
specified gel time. specified gel and cure time.
initial cure time. At
the initial cure time
the fastener has
25% of full working
load. Work may
proceed (eg. tieing
rebar, setting steel)
which will not
exceed 25% of the
full working load.
Do not apply torque
or shock loading
during this time.
Anchoring Systems
HIT Hilti Injection Technique 4.2.5
1 2

1. The HIT adhesives are

supplied in the revolutionary 3
refill packs
• Integrated piercing device for
self-opening convenience - cutting not
required.

The refill 2. The refill pack holder is a

pack reduces
waste up to re-usable hard cartridge.
70% - when • The refill pack is easily inserted in the holder and the
compared to holder in the dispenser, for quick easy use.
conventional • The holder can be used to store and transport
hard car- partially used refill packs.
tridges.
3. The MD2000 and BD 2000 dispensers
• Fast, trouble free injections with a minimum of effort.
• Designed and built to last.
• BD 2000 Battery Dispenser for effortless dispensing.

Hilti HIT RE 500 and HY 150 - for solid base materials.

• High bond strength in solid base materials.
• RE 500 has a long working (gel) time - ideal for large diameters
and deep embedments.
• HY 150 has a fast cure time - ideal for threaded rod applications.
• Virtually odor free…for applications indoor or in confined spaces!

Hilti HIT HY 20 - for hollow base materials.

• Excellent performance in the range of hollow base materials…hollow
concrete block, terra cotta, brick with holes and composites.
• Fast curing in base materials from 23°F to 104°F.
• Virtually odor free, with outstanding high temperature performance!

The Hilti HIT Adhesives are also available in large (37 oz.) cartridges for high-volume applications.

4 Hilti Product Technical Guide 2001 • Hilti U.S.: 1-800-879-8000 / www.us.hilti.com • Hilti Canada: 1-800-363-4458 / www.ca.hilti.com
 Anchoring Systems
4.2.5 HIT RE 500 Injection Adhesive
4.2.5.1 PRODUCT DESCRIPTION
The Hilti HIT RE 500 System is a high strength, two part adhesive epoxy. The system consists of a dual cylinder adhesive refill pack, a
mixing nozzle, a HIT dispenser with refill pack holder, and either a threaded rod, rebar, HIS internally threaded insert, smooth epoxy coated
rebar or eyebolts. RE 500 is specifically designed for fastening into solid base materials such as concrete, grout, stone or solid masonry.

HIT RE 500 Refill Pack HIT Refill Pack Holder Smooth, epoxy
coated rebar (sup-
Mixing Nozzle plied by contractor)

HIS Internally
Threaded Inserts

HAS-E
Threaded Rods

Rebar (supplied by
or contractor)

Eye Bolt (supplied

by contractor)

Product Features
• Superior bond performance
• Seismic qualified per ICBO ES AC58, ASTM E-1512
• Use in diamond cored or pneumatic drilled holes and wet holes.
• Meets DOT requirements for most states; contact the HIlti Technical Staff.
• Meets requirements of ASTM C881-90, Type IV, Grade 2 and 3, Class A, B, C except gel times.
• Meets requirements of AASHTO specification M235, Type IV, Grade 3, Class A, B, C except gel times.
• Mixing tube ensures proper mixing, eliminates measuring errors and minimizes waste.
• Contains no styrene; virtually odorless.
• Extended temperature range from 23°F to 120°F
• Excellent weathering resistance; high temperature resistance

Guide Specifications
Masterformat section: 03250 (Concrete accessories)
Related Sections: 03200 (Concrete Reinforcing–Reinforcing
Accessories)
05050 (Metal Fabrication)
05120 (Structural Steel; Masonry Accessories)
Injectable adhesive shall be used for installation of all reinforcing steel
dowels or threaded anchor rods and inserts into new or existing con-
crete. Adhesive shall be furnished in side by side refill packs which
keep component A and component B separate. Side by side packs
shall be designed to compress during use to minimize waste volume.
Side by side packs shall also be designed to accept static mixing noz-
zle which thoroughly blends component A and component B and
allows injection directly into drilled hole. Alternately, product may be
furnished in large rigid cartridges for high volume work. Only injection
tools and static mixing nozzles as recommended by manufacturer shall
be used. Manufacturer’s instructions shall be followed. Injection adhe-
sive shall be formulated to include resin and hardener to provide opti-
mal curing speed as well as high strength and stiffness. Maximum rec-
ommended curing time at 68°F (20°C) shall be approximately 12 hours.
Injection adhesive shall be HIT RE 500, as furnished by Hilti, Inc.,
Tulsa, OK.
Anchor Rods—Shall be furnished with chamfered ends so that either
end will accept a nut and washer. Alternatively, anchor rods shall be
furnished with a 45 degree chisel point on one end to allow for easy
insertion into the adhesive-filled hole. Anchor rods shall be manufac-
tured to meet the following requirements: 1. ASTM A36 (standard car-
bon steel anchor) 2. ISO 898 Class 5.8 3. ASTM A193, Grade B7, Type
2 (high strength carbon steel anchor); 4. AISI 304 or AISI 316 stainless
steel, meeting the requirements of ASTM F-593 (condition CW).
Special order length HAS Rods may vary from standard product,
but meet or exceed the minumum fu mechanical properties of
standard rods.
Nuts and washers—shall be furnished to meet the requirements of the
above anchor rod specifications.

Listings/Approvals
• International Conference of Building Officials (ICBO ES): Evaluation Report No. pending
• Southern Building Code Congress International (SBCCI) Report No. pending
• For specific DOT and Municipality Approvals, contact the Hilti Technical Staff
• NSF/ANSI Standard 61 certification for use in potable water: pending

Hilti Product Technical Guide 2001 • Hilti U.S.: 1-800-879-8000 / www.us.hilti.com • Hilti Canada: 1-800-363-4458 / www.ca.hilti.com 5
Anchoring Systems
HIT RE 500 Injection Adhesive 4.2.5
4.2.5.2 MATERIAL SPECIFICATIONS
Material Properties for RE 500
Bond Strength ASTM C882-911
2 day cure 12.4 MPa 1800 psi
7 day cure 12.4 MPa 1800 psi
Compressive Strength ASTM D-695-961 82.7 MPa 12,000 psi
Compressive Modulus ASTM D-695-96 1
1493 MPa 0.22 x 106 psi
Tensile Strength 7 day ASTM D-638-97 43.5 MPa 6310 psi
Elongation at break ASTM D-638-97 2.0% 3.5%
Heat Deflection Temperature ASTM D-648-95 63°C 146°F
Absorpton ASTM D-570-95 0.06% 0.06%
Linear Coefficient of Shrinkage on Cure ASTM D-2566-86 0.004 0.004
MECHANICAL
1. Minimum values obtained as the result of tests at three cure temperatures (23, 40, 60°F). PROPERTIES
fy min. fu
Material ksi (MPa) ksi (MPa)
Standard HAS-E rod material meets the requirements of ISO 898 Class 5.8 58 (400) 72.5(500)
Standard HAS rod material meets the requirements of ASTM A36 (USA only) 36 (248) 58 (400)
High Strength or ‘Super HAS’ rod material meets the requirements of ASTM A193, Grade B7 105 (724) 125 (862)
Stainless HAS rod material meets the requirements of ASTM F593 (AISI 304) Condition CW 3/8" - 5/8" 65 (448) 100 (689)
Stainless HAS rod material meets the requirements of ASTM F593 (AISI 304) Condition CW 3/4" -1 1/4" 45 (310) 85 (586)
Stainless HIT rod material (Canada only) meets the repuirements of ASTM A193, B8, Class 1 (AISI 304) 30 (205) 74.6(515)
HIS Insert 9SMNPB36K Carbon Steel conforming to DIN 1651 56 (390) 71 (490)
HIS-R Insert X5CrNiMo17122 K700 Stainless Steel conforming to DIN 17440 35 (241) 74 (510)
HAS Standard Nut material meets the requirements of ASTM A563, Grade A
HAS Super & HAS-E Standard Nut material meets the requirements of ASTM A563, Grade DH
HAS Stainless Steel Nut material meets the requirements of ASTM F594
HAS Standard and Stainless Steel Washers meet dimensional requirements of ANSI B18.22.1 Type A Plain
HAS Super & HAS-E Standard Washers meet the requirements of ASTM F436
All HAS standard & HAS Super Rods (except 7/8") & HAS-E Standard, HIS inserts, nuts & washers are zinc plated to ASTM B633 SC1
7/8" HAS Standard & HAS Super rods hot-dip galvanized in accordance with ASTM A153

Note: Special Order product may vary from standard materials, but meets or exceeds mechanical properties of HAS materials.

4.2.5.3 TECHNICAL DATA

RE 500 Installation Specification Table for HAS Threaded Rods
HIT Rod Size in. 3
/8 1
/2 5
/8 3
/4 7
/8 1 11/4
Details (mm) (9.5) (12.7) (15.9) (19.1) (22.2) (25.4) (31.8)
dbit: bit diameter 2, 3 in. 7
/16 9
/16 3
/4 7
/8 1 11/8 13/8
dbit
hnom: std. depth of embed.1 in. 33/8 41/2 55/8 63/4 77/8 9 111/4 Tmax
hef t
(mm) (90) (110) (143) (171) (200) (229) (286) 
Embed h
Tmax: HAS Std. ft lb 18 30 75 150 175 235 400
HAS-E Rods > hnom (Nm) (24) (41) (102) (203) (237) (319) (540)
Max.
tightening HAS SS Embed ft lb 15 20 50 105 125 165 280
torque HAS-Super <hnom (Nm) (20) (27) (68) (142) (169) (224) (375)
h: min. base material
(in.) 1.5hef
thickness
Approx. No. of fastenings per Cartridge at std. Emb.:3
Small Cartridge 52 28 11 7 5 4 2
Large Cartridge 192 102 42 28 20 14 9
1. Data available for varying embedments; see Load Tables.
2. Use carbide bits or Diamond Core Bits from Hilti.
3. Assumes no waste.

6 Hilti Product Technical Guide 2001 • Hilti U.S.: 1-800-879-8000 / www.us.hilti.com • Hilti Canada: 1-800-363-4458 / www.ca.hilti.com
 Anchoring Systems
4.2.5 HIT RE 500 Injection Adhesive
HIS Insert Specification Table
3
HIS Insert in. /8 1
/2 5
/8 /4
3

Details (mm) (9.5) (12.7) (15.9) (19.1) ;;;;;;

;;;;;;;;;;;;;;
;;;;;;
;;;;;;;;;;;;;;
;;;;;;
dbit ;;;;;;;;;;;;;;
;;;;;;
;;;;;;
;;;;;;;;;;;;;;
dbit: bit diameter 1, 2
in. /16
11 7
/8 1 /8
1
1 /4
1 Tmax
;;;;;;
;;;;;;;;;;;;;;
;;;;;;
hnom: std. depth of embed. in. 41/4 5 65/8 81/4 ;;;;;;;;;;;;;;
h
hnomef
;;;;;;
= capsule length (mm) (110) (125) (170) (210) h

th: useable thread in. 1 13/16 11/2 2

length (mm) (25) (30) (40) (50)
Tmax: Max. tightening ft lb 18 35 80 160
torque (Nm) (24) (47) (108) (217)
h: min. base material in. 63/8 71/2 10 123/8
thickness (mm) (162) (191) (254) (314)
Approx. No. of fastenings per Cartridge at std. Emb.:2
Small cartridge 27 16 6 4
Large Cartridge 100 58 23 14
1. Use carbide bits or Diamond Core Bits from Hilti.
2. Assumes no waste.
INTO

RE 500 Installation Specification Table for Rebar in Concrete Solid Base

Rebar Size:
No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9 No. 10 No. 11
Details
1
Bit diameter 1, 2, 3 in. /2 /8
5 3
/4 /8
7
1 11/8 13/8 11/2 13/4
hnom: std. embed depth in. 33/8 41/2 55/8 63/4 77/8 9 101/8 111/4 123/8
(mm) (86) (114) (143) (171) (200) (229) (257) (286) (314)
Approx. No. of fastenings per Cartridge at std. Emb.:3
Small cartridge 44 25 16 11 8 6 3 2 1
Large Cartridge 164 93 60 41 31 23 10 8 5
1. Rebar diameters may vary. Use smallest drill bit which will accommodate rebar.
2. Use carbide bits or Diamond Core Bits from Hilti.
3. Assumes no waste.

RE 500 Installation Specification Table for Metric Rebar in Concrete (Canada Only)
Rebar Size:
10M 15M 20M 25M 30M 35M
Details
5
Bit diameter 1, 2, 3 /8 3
/4 1 11/8 13/8 13/4
hnom: std. embed depth (mm) 115 145 200 230 260 315
Approx. No. of fastenings per Cartridge at std. Emb.: 2

Small cartridge 20 17 5 6 3 1
Large Cartridge 73 63 20 23 12 5
1. Rebar diameters may vary. Use smallest bit which will accommodate rebar.
2. Assumes no waste.

Combined Shear and Tension Loading

Nd Vd
+ ≤ 1.0
Nrec Vrec

Hilti Product Technical Guide 2001 • Hilti U.S.: 1-800-879-8000 / www.us.hilti.com • Hilti Canada: 1-800-363-4458 / www.ca.hilti.com 7
Anchoring Systems
HIT RE 500 Injection Adhesive 4.2.5
HIT RE 500 Allowable and Ultimate Bond/Concrete Capacity for
HAS Rods in Normal Weight Concrete1,2,3
HIT RE 500 Allowable Bond/Concrete Capacity HIT RE 500 Ultimate Bond/Concrete Capacity
Tensile Shear Tensile Shear
Anchor Embedment fc = 2000 psi fc = 4000 psi fc = 2000 psi fc = 4000 psi fc = 2000 psi fc = 4000 psi fc = 2000 psi fc = 4000 psi
Diameter Depth
(13.8 MPa) (27.6 MPa) (13.8 MPa) (27.6 MPa) (13.8 MPa) (27.6 MPa) (13.8 MPa) (27.6 MPa)
in (mm) in (mm) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN)
1 3/4 645 1095 875 1235 2580 4370 2625 3710
(44) (2.9) (4.9) (3.9) (5.5) (11.5) (19.4) (11.7) (16.5)
3/8 3 3/8 2405 2585 2100 2965 9625 10345 6295 8900
(9.5) (86) (10.7) (11.5) (9.3) (13.2) (42.8) (46.0) (28.0) (39.6)
4 1/2 2420 2585 3420 4840 9685 10335 10265 14515
(114) (10.8) (11.5) (15.2) (21.5) (43.1) (46.0) (45.7) (64.6)
2 1/4 1130 1965 1770 2505 4530 7860 5310 7510
(57) (5.0) (8.7) (7.9) (11.1) (20.2) (35.0) (23.6) (33.4)
1/2 4 1/2 4045 5274 3730 5275 16185 21095 11190 15820
(12.7) (114) (18.0) (23.5) (16.6) (23.4) (72.0) (93.8) (49.8) (70.4)
6 4775 5380 6080 8600 19095 21520 18245 25800
(152) (21.2) (23.9) (27.0) (38.3) (84.9) (95.7) (81.2) (114.8)
2 7/8 1690 3045 2020 2855 6770 12175 6055 8560
(73) (7.5) (13.5) (9.0) (12.7) (30.1) (54.2) (26.9) (38.1)
5/8 5 5/8 6560 8650 5825 8240 26240 34605 17480 24720
(15.9) (143) (29.2) (38.5) (25.9) (36.7) (116.7) (153.9) (77.8) (110.0)
7 1/2 7320 7515 9505 13440 29290 30060 28510 40315
(190) (32.6) (33.4) (42.3) (59.8) (130.3) (133.7) (126.8) (179.3)
3 3/8 2310 4515 2740 3875 9250 18065 8220 11625
(86) (10.3) (20.1) (12.2) (17.2) (41.1) (80.4) (36.6) (51.7)
3/4 6 3/4 8670 12985 8390 11865 34685 51950 25175 35600
(19.1) (172 ) (38.6) (57.8) (37.3) (52.8) (154.3) (231.1) (112.0) (158.4)
9 10385 12995 13685 19350 41535 51985 41050 58055
(229) (46.2) (57.8) (60.9) (86.1) (184.8) (231.3) (182.6) (258.3)
4 3005 5665 3860 5455 12030 22670 11575 16365
(101) (13.4) (25.2) (17.2) (24.3) (53.5) (100.8) (51.5) (73.0)
7/8 7 7/8 12495 15875 11420 16150 49975 63495 34265 48455
(22.2) (200) (55.6) (70.6) (50.8) (71.8) (222.3) (282.5) (152.4) (215.5)
10 1/2 14705 16183 17145 24245 58820 64730 51430 72730
(267) (65.4) (72.0) (76.3) (107.8) (261.7) (287.9) (228.8) (323.5)
4 1/2 3945 8440 4830 6825 15790 33765 14485 20480
(114) (17.5) (37.5) (21.5) (30.4) (70.2) (150.2) (64.4) (91.1)
1 9 13845 17365 14915 21095 55380 69465 44750 63290
(25.4) (229) (61.6) (77.2) (66.4) (93.8) (246.4) (309.0) (199.1) (281.5)
12 18035 17935 24325 34405 72140 71740 72980 103210
(305) (80.2) (79.8) (108.2) (153.0) (320.9) (319.1) (324.6) (459.1)
5 1/2 5760 12815 7135 10090 23045 51270 21410 30275
(140) (25.6) (57.0) (31.7) (44.9) (102.5) (228.1) (95.2) (134.7)
1 1/4 11 1/4 24610 31620 23310 32965 98430 126480 69925 98890
(31.8) (286) (109.5) (140.7) (103.7) (146.6) (437.9) (562.6) (311.1) (439.9)
15 34130 35270 38010 53755 136525 141090 114030 161265
(381) (151.8) (156.9) (169.1) (239.1) (607.3) (627.6) (507.3) (717.4)
1. Influence factors for spacing and/or edge distance are applied to concrete/bond values above, and then compared
to the steel value. The lesser of the values is to be used for the design.
2. Average ultimate concrete shear capacity based on Concrete Capacity Design (CCD) method.
3. All values based on holes drilled with carbide bit and cleaned with brush.

8 Hilti Product Technical Guide 2001 • Hilti U.S.: 1-800-879-8000 / www.us.hilti.com • Hilti Canada: 1-800-363-4458 / www.ca.hilti.com
 Anchoring Systems
4.2.5 HIT RE 500 Injection Adhesive
Allowable Steel Strength for Carbon Steel HAS Rods1
Rod HAS Standard HAS-E Standard HAS Super
Diameter ASTM A36 ISO 898 Class 5.8 ASTM A193 B7
Tensile Shear Tensile Shear Tensile Shear
in. (mm) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN)
3/8 2115 1090 2640 1360 4555 2345
(9.5) (9.4) (4.8) (11.7) (6.0) (20.3) (10.4)
1/2 3755 1935 4700 2420 8100 4170
(12.7) (16.7) (8.6) (20.9) (10.8) (36.0) (18.5)
5/8 5870 3025 7340 3780 12655 6520
(15.9) (26.1) (13.5) (32.7) (16.8) (56.3) (29.0)
3/4 8455 4355 10570 5445 18225 9390
(19.1) (37.6) (19.4) (47.0) (24.2) (81.1) (41.8)
7/8 11510 5930 14385 7410 24805 12780
(22.2) (51.2) (26.4) (64.0) (33.0) (110.3) (56.9)
1 15030 7745 18790 9680 32400 16690
(25.4) (66.9) (34.5) (83.6) (43.0) (144.1) (74.2)
1 1/4 23490 12100 29360 15125 50620 26080
(31.8) (104.5) (53.8) (130.6) (67.3) (225.2) (116.0)
1. Steel strength as defined in AISC Manual of Steel Construction (ASD):
Tensile = 0.33 x Fu x Nominal Area Shear = 0.17 x Fu x Nominal Area
Ultimate Steel Strength for Carbon Steel HAS Rods1
Rod HAS Standard HAS-E Standard HAS Super
Diameter ASTM A36 ISO 898 Class 5.8 ASTM A193 B7
Yield Tensile Shear Yield Tensile Shear Yield Tensile Shear
in. (mm) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN)
3/8 2790 4800 2880 4495 6005 3605 8135 10350 6210
(9.5) (12.4) (21.4) (12.8) (20.0) (26.7) (16.0) (36.2) (43.4) (27.6)
1/2 5110 8540 5125 8230 10675 6405 14900 18405 11040
(12.7) (22.7) (38.0) (22.8) (36.6) (47.5) (28.5) (66.3) (79.0) (49.1)
5/8 8135 13345 8010 13110 16680 10010 23730 28760 17260
(15.9) (36.2) (59.4) (35.6) (58.3) (74.2) (44.2) (105.6) (125.7) (76.8)
3/4 12040 19220 11530 19400 24020 14415 35120 41420 24850
(19.1) (53.5) (85.5) (51.3) (86.3) (106.9) (64.1) (156.2) (185.7) (110.5)
7/8 16620 26155 15695 26780 32695 19620 48480 56370 33825
(22.2) (73.9) (116.3) (69.8) (119.1) (145.4) (87.3) (215.7) (256.9) (150.5)
1 21805 34165 20500 35130 42705 25625 63600 73630 44180
(25.4) (97.0) (152.0) (91.2) (156.3) (190.0) (114.0) (282.9) (337.0) (196.5)
1 1/4 34890 53385 32030 56210 66730 40035 101755 115050 69030
(31.8) (155.2) (237.5) (142.5) (250.0) (296.8) (178.1) (452.6) (511.8) (307.1)
1. Steel strength as defined in AISC Manual of Steel Construction (LRFD):
Yield = Fy x Tensile Stress Area Tensile = 0.75 x Fu x Nominal Area Shear = 0.45 x Fu x Nominal Area
Allowable Steel Strength for Ultimate Steel Strength for
Stainless Steel HAS Rods1 Stainless Steel HAS Rods1
Rod HAS SS Rod HAS SS
Diameter AISI 304/316 SS Diameter AISI 304/316 SS
Tensile Shear Yield Tensile Shear
in. (mm) lb (kN) lb (kN) in. (mm) lb (kN) lb (kN) lb (kN)
3/8 3645 1875 3/8 5035 8280 4970
(9.5) (16.2) (8.3) (9.5) (22.4) (36.8) (22.1)
1/2 6480 3335 1/2 9225 14720 8835
(12.7) (28.8) (14.8) (12.7) (41.0) (65.5) (39.3)
5/8 10125 5215 5/8 14690 23010 13805
(15.9) (45.0) (23.2) (15.9) (65.3) (102.4) (61.4)
3/4 12390 6385 3/4 15050 28165 16800
(19.1) (55.1) (28.4) (19.1) (66.9) (125.3) (75.2)
7/8 16865 8690 7/8 20775 38335 23000
(22.2) (75.0) (38.6) (22.2) (92.4) (170.5) (102.3)
1 22030 11350 1 27255 50070 30040
(25.4) (98.0) (50.5) (25.4) (121.2) (222.7) (133.6)
1 1/4 34425 17735 1 1/4 43610 78235 46940
(31.8) (153.1) (78.9) (31.8) (194.0) (348.0) (208.8)
1. Steel strength as defined in AISC 1. Steel strength as defined in AISC Manual of
Manual of Steel Construction (ASD): Steel Construction (LRFD):
Tensile = 0.33 x Fu x Nominal Area Yield = Fy x Tensile Stress Area
Shear = 0.17 x Fu x Nominal Area Tensile = 0.75 x Fu x Nominal Area
Shear = 0.45 x Fu x Nominal Area

Hilti Product Technical Guide 2001 • Hilti U.S.: 1-800-879-8000 / www.us.hilti.com • Hilti Canada: 1-800-363-4458 / www.ca.hilti.com 9
Anchoring Systems
HIT RE 500 Injection Adhesive 4.2.5
HIT RE 500 Allowable Bond Strength and Steel Strength for HIS Internally Threaded Inserts
HIT RE 500 Allowable Bond/Concrete Capacity
Bond Strength in Concrete2 Steel Bolt Strength1,2
Tensile Shear
Anchor Embedment fc ≥ 2500 psi fc ≥ 2500 psi
Diameter Depth (17.2 MPa) (17.2 MPa) Tension Shear
in. (mm) in. (mm) lb (kN) lb (kN) lb (kN) lb (kN)
3/8 41/4 2870 1565 4860 1875
(9.5) (108) (12.8) (7.0) (21.6) (21.6)
1/2 5 4530 2890 8640 3335
(12.7) (127) (20.1) (12.9) (38.4) (14.8)
5/8 6 5/8 8255 4635 13500 5215
(15.9) (168) (36.7) (20.6) (60.1) (23.2)
3/4 8 1/4 9030 6695 19440 7510
(19.1) (210) (40.1) (29.8) (86.5) (33.4)

HIT HY150 Ultimate Bond Strength and Steel Strength for HIS Internally Threaded Inserts
HIT RE 500 Ultimate Bond/Concrete Capacity
Bond Strength in Concrete2 Steel Bolt Strength1,2
fc ≥ 2500 psi fc ≥ 2500 psi
(17.2 MPa) (17.2 MPa)
Anchor Embedment lb (kN) lb (kN)
Diameter Depth Tension Shear
in. (mm) in. (mm) Tensile Shear lb (kN) lb (kN)
3/8 41/4 11480 6260 9940 5960
(9.5) (108) (51.0) (27.8) (44.2) (26.5)
1/2 5 18115 11565 17665 10600
(12.7) (127) (80.5) (51.4) (78.6) (47.2)
5/8 6 5/8 33025 18550 27610 16565
(15.9) (168) (146.9) (82.5) (122.8) (73.7)
3/4 8 1/4 36125 26775 39760 23855
(19.1) (210) (160.6) (119.1) (176.9) (106.1)
1. Steel values based on AISC values for A325 bolts (fy = 92 Ksi, fu = 120 ksi).

Allowable load values

Tension = 44,000 x Nominal Area
Shear = 17,000 x Nominal Area

Ultimate load values

Tension = 0.75 x Fu x Nominal Area
Shear = 0.45 x Fu x Nominal Area

2. Use lower value of either bond or steel strength for tensile load.

10 Hilti Product Technical Guide 2001 • Hilti U.S.: 1-800-879-8000 / www.us.hilti.com • Hilti Canada: 1-800-363-4458 / www.ca.hilti.com
 Anchoring Systems
4.2.5 HIT RE 500 Injection Adhesive
HIT RE 500 Ultimate Bond Strength and Steel Strength for Rebar in Concrete
Concrete Compressive Strength
Grade 60 Rebar
2000 PSI (13.8 MPa) 4000 PSI (27.6 MPa)
Nominal Embed.
Rebar Depth Ultimate Embed. to Embed. to Ultimate Embed. to Embed. to
Size in. (mm) Bond Yield Tensile
Develop Yield Develop Tensile Bond Develop Yield Develop Tensile Strength Strength
Strength Strength1 Strength1 Strength Strength1 Strength1
lb (kN) in. (mm) lb (kN) lb (kN) lb (kN)
in. (mm) in. (mm) in. (mm)
3 3/8 10105 11045
(86) (45.0) 2 1/4 3 3/8 (49.1) 2 1/8 3 1/4 6600 9900
#3
4 1/2 10920 (57) (86) 10810 (54) (84) (29.4) (44.0)
(114) (48.6) (48.1)
4 1/2 15980 18540
(114) (71.1) 3 3/8 5 5/8 (82.5) 3 4 3/8 12000 18000
#4
6 18830 (86) (143) 18655 (76) (111) (53.4) (80.1)
(152) (83.8) (83.0)
5 5/8 20630 27810
(143) (91.8) 5 1/8 8 7/8 (123.7) 3 7/8 5 3/4 18600 27900
#5
7 1/2 24870 (130) (225) 27790 (98) (146) (82.7) (124.1)
(191) (110.6) (123.6)
6 3/4 33695 44675
(171) (149.9) 5 3/8 9 3/8 (198.7) 4 6 26400 39600
#6
9 38960 (136) (238) 44870 (102) (152) (117.4) (176.2)
(229) (173.3) (200.0)
7 7/8 40525 59340
(200) (180.3) 7 12 3/8 (264.0) 4 7/8 7 1/4 36000 54000
#7
10 1/2 48460 (178) (314) 61720 (124) (184) (160.1) (240.2)
(267) (215.6) (274.6)
9 63940 72820
(229) (284.4) 8 1/4 12 7/8 (323.9) 5 7/8 8 7/8 47400 71100
#8
12 69610 (210) (327) 72950 (149) (225) (210.9) (316.3)
(305) (309.7) (324.5)
10 1/8 72245 81235
(257) (321.4) 8 1/2 13 (361.4) 7 1/2 11 1/4 60000 90000
#9
13 1/2 94205 (216) (330) 84015 (191) (286) (266.9) (400.4)
(343) (419.1) (373.7)
11 1/4 92000 96725
(286) (409.3) 9 3/8 17 7/8 (430.3) 8 7/8 14 76200 114300
#10
15 95850 (238) (454) 97070 (225) (356) (339.0) (508.5)
(381) (426.4) (431.8)
12 3/8 118615 123120
(314) (527.6) 9 7/8 18 3/4 (547.7) 9 1/2 16 1/2 93600 140400
#11
16 1/2 123570 (251) (476) 123790 (241) (419) (416.4) (624.6)
(419) (549.7) (550.7)
1. Based on comparison of average ultimate adhesive bond test values versus minimum yield and ultimate tensile strength of
rebar; for more information, contact your Hilti Field Engineer.

Hilti Product Technical Guide 2001 • Hilti U.S.: 1-800-879-8000 / www.us.hilti.com • Hilti Canada: 1-800-363-4458 / www.ca.hilti.com 11
Anchoring Systems
HIT-RE 500 Injection Adhesive 4.2.5
HIT RE 500 Bond Strength and Steel Strength for Metric Rebar in Concrete (Canada Only)
RE 500 Tensile Bond Strength 1, 2 Strength Properties of Metric Rebar 1, 2
f’c = 14 MPa f’c = 28 MPa fy = 400 MPa
Embedment Ultimate Allowable Ultimate Allowable Yield Tensile
Rebar Depth Bond Bond Bond Bond Strength Strength
Size mm kN kN kN kN kN kN
(in) (lb) (lb) (lb) (lb) (lb) (lb)
115 71.1 17.8 82.5 20.6
(4 1/2) (15980) (3995) (18540) (4635) 40 60
10M
150 83.8 20.9 83.0 20.7 (8990) (13490)
(6) (18830) (4705) (18655) (4665)
145 91.8 22.9 123.7 30.9
(5 5/8) (20630) (5155) (27810) (6950) 80 120
15M
190 110.6 27.6 123.6 30.9 (17985) (26975)
(7 1/2) (24870) (6215) (27790) (6945)
200 180.3 45.1 264 66
(7 7/8) (40525) (10130) (59340) (14835) 120 180
20M
265 215.6 53.9 274.6 68.6 (26975) (40465)
(10 1/2) (48460) (12115) (61720) (15430)
230 284.4 71.0 323.9 81.0
(9) (63940) (15985) (72820) (18205) 200 300
25M
305 309.7 77.4 324.5 81.1 (44960) (67440)
(12) (69610) (17400) (72950) (18235)
260 321.4 80.3 361.4 90.3
(10 1/8) (72245) (18060) (81235) (20305) 280 420
30M
345 419.1 104.8 373.7 93.4 (62945) (94415)
(13 1/2) (94205) (23550) (84015) (21000)
315 527.6 131.9 547.7 136.9
(12 3/8) (118615) (29650) (123120) (30780) 400 600
35M
420 549.7 137.4 550.7 137.6 (89920) (134880)
(16 1/2) (123570) (30890) (123790) (30945)
1. Based on minimum steel strength and nominal cross-sectional area of rebar.
2. Use lesser value of bond strength or steel strength.
3. Minimum concrete thickness must be equal to 1.5 times the anchor embedment.
4. Testing done with imperial rebar in same size holes.
5. Allowable tension for adhesive bond based on a safety factor of 4.0.
6. For anchor spacing and edge distance guidelines, please refer to the following pages.

HIT RE 500 Ultimate Tensile Strength for

Smooth Epoxy Coated Dowel Bars in
Concrete ≥ 2410 psi (15.9 MPa)
Anchor Drill Bit Embedment Ultimate
Diameter Diameter Depth Tensile Load
in. (mm) in. (mm) in. (mm) lb (kN)
1 11/8
(25.4) (29)
11/4 13/8 9 40385
(31.8) (34.9) (229) (179.7)
11/2 15/8
(38.1) (41)

12 Hilti Product Technical Guide 2001 • Hilti U.S.: 1-800-879-8000 / www.us.hilti.com • Hilti Canada: 1-800-363-4458 / www.ca.hilti.com
 Anchoring Systems
4.2.5 HIT RE 500 Injection Adhesive
Anchor Spacing and Edge Distance Guidelines in Concrete
Influence of Anchor Spacing and Edge Distance fA, fR N Load Adjustment Factors (Anchor Spacing) fA (See note 1)
3
Anchor in. /8 1
/2 5
/8 3
/4 7
/8 1 1 1
/4 V
s Tension/Shear
Size (mm) (9.5) (12.7) (15.8) (19.1) (22.2) (25.4) (31.8) c Anchor Diameter
h
Spacing
s
in. 31/2 41/4 5 65/8 71/2 81/4 12 in. (mm)
hnom
(mm) (90) (110) (125) (170) (191) (210) (305)
13/4 ( 44) .70
hnom = standard embedment depth 2 ( 51) .73
21/4 ( 57) .75 .70
Anchor Spacing Adjustment Factors Edge Distance Adjustment Factors
27/8 ( 73) .81 .74 .70
scr ccr
1.5 1.5 3 ( 76) .82 .75 .71
33/8 ( 86) .85 .78 .73 .70
Shear & Shear (I)
Tension 4 (102) .91 .82 .76 .73 .70
41/2 (114) .95 .85 .79 .75 .72 .70
1.0 1.0 Shear (II)
s
5 (127) 1.0 .88 .82 .77 .74 .72
c
hef hef 55/8 (143) .93 .85 .80 .76 .74 .70
smin cmin Tension 6 (152) .95 .87 .82 .78 .75 .71
0.5 0.5 63/4 (171) 1.0 .91 .85 .81 .77 .73
7 (178) .92 .86 .82 .78 .74
8 (203) .98 .91 .85 .82 .76
0 0
83/8 (213) 1.0 .92 .87 .83 .77
0 .2 .4 .6 .8 1.0 0 .2 .4 .6 .8 1.0 101/8 (257) 1.0 .94 .89 .82
Anchor Spacing Adjustment Factor Edge Distance Adjustment Factor 113/4 (289) 1.0 .94 .86
(fA) (fRV,fRN) 131/2 (343) 1.0 .91
s = Actual spacing c = Actual edge distance 167/8 (429) 1.0
hef = Actual embedment hef = Actual embedment smin = 0.5 hef scr = 1.5 hef
smin = 0.5 hef cmin = 0.5 hef fA = 0.30 s + 0.55
scr = 1.5 hef ccr = 1.5 hef hef
I = Perpendicular to edge
for scr > s > smin
II = Parallel to edge 1. For hef = hnom use adjustment factors from table.
For hef > hnom use formula to calculate adjustment factors.

Load Adjustment Factors (Edge Distance) fR (See note 1)

Tension fRN Shear fRV (I to Edge) Shear fRV (II to Edge)
Edge Anchor Diameter (in.) Anchor Diameter (in.) Anchor Diameter (in.)
Distance
c
3 1 5 3 7
in. (mm) /8 /2 /8 /4 /8 1 11/4 3
/8 1
/2 5
/8 3
/4 7
/8 1 11/4 3
/8 1
/2 5
/8 3
/4 7
/8 1 11/4
13/4 ( 44) .70 .30 .60
2 ( 51) .73 .36 .64
21/4 ( 57) .75 .70 .42 .30 .67 .60
27/8 ( 73) .81 .74 .70 .55 .40 .30 .74 .66 .60
3 ( 76) .82 .75 .71 .57 .42 .32 .76 .67 .61
33/8 ( 86) .85 .78 .73 .70 .65 .48 .37 .30 .80 .70 .64 .60
4 (102) .91 .82 .76 .73 .70 .78 .57 .45 .36 .30 .87 .76 .68 .64 .60
41/2 (114) .95 .85 .79 .75 .72 .70 .88 .65 .51 .42 .35 .30 .93 .80 .72 .67 .63 .60
5 (127) 1.0 .88 .82 .77 .74 .72 1.0 .73 .57 .47 .39 .34 1.0 .84 .76 .70 .65 .62
55/8 (143) .93 .85 .80 .76 .74 .70 .83 .65 .53 .45 .39 .30 .90 .80 .73 .69 .65 .60
6 (152) .95 .87 .82 .78 .75 .71 .88 .70 .57 .48 .42 .32 .93 .83 .76 .70 .67 .61
63/4 (171) 1.0 .91 .85 .81 .77 .73 1.0 .79 .65 .55 .48 .37 1.0 .88 .80 .74 .70 .64
7 (178) .92 .86 .82 .78 .74 .82 .68 .57 .49 .39 .90 .81 .76 .71 .65
8 (203) .98 .91 .85 .82 .76 .95 .78 .66 .57 .45 .97 .87 .81 .76 .68
83/8 (213) 1.0 .92 .87 .83 .77 1.0 .82 .69 .60 .47 1.0 .92 .83 .77 .70
101/8 (257) 1.0 .94 .89 .82 1.0 .85 .74 .58 1.0 .91 .85 .76
113/4 (289) 1.0 .94 .86 1.0 .86 .68 1.0 .92 .82
131/2 (343) 1.0 .91 1.0 .79 1.0 .88
167/8 (429) 1.0 1.0 1.0
cmin = 0.5 hef ccr = 1.5 hef cmin = 0.5 hef ccr = 1.5 hef cmin = 0.5 h ef ccr = 1.5 hef
c c c
fRN = 0.30 + 0.55 fRV = 0.70 – 0.05 fRV = 0.40 + 0.40
hef hef hef
for ccr > c > cmin for ccr > c > cmin for ccr > c > cmin
1. For hef = hnom use adjustment factors from table. For hef > hnom use formula to calculate adjustment factors.

Hilti Product Technical Guide 2001 • Hilti U.S.: 1-800-879-8000 / www.us.hilti.com • Hilti Canada: 1-800-363-4458 / www.ca.hilti.com 13
Anchoring Systems
HIT RE 500 Injection Adhesive 4.2.5
Resistance of HIT RE 500 to Chemicals
Not
Chemical Chemicals Tested Resistant Resistant Samples of the RE 500 resin were immersed in the various
Alkalinize Concrete drilling mud (10%) pH=12.6 + chemical compounds for up to one year. At the end of the
(Base material Concrete drilling mud (10%) pH=13.2 + test period, the samples were analyzed. Any samples
concrete) Concrete potash solution (10%) pH=14.0 + showing no visible damage and having less than a 25%
Acetic acid (10%) concrete was - reduction in bending (flexural) strength were classified as
Acids Nitric acid (10%) dissolved - “Resistant.” Samples that were heavily damaged or destroyed
Hydrochloric acid (10%) 3 month - - were classified as “Not Resistant.”
Sulfuric acid (10%) -
Benzyl alcohol - NOTE: In actual use, the majority of the resin is encased in the
Solvents Ethanol - base material, leaving very little surface area exposed.
Ethyl acetate -
Methyl ethyl ketone (MEK) - Full Cure Time Table1 (100% of working load)
Trichlorethylene -
Xylene (mixture) + Base Material Temperature Approx.
Concrete plasticizer + °F °C Full CuringTime
Chemicals Diesel oil +
used on job sites Oil + 23 -5 72 hours
Petrol + 32 0 50 hours
Oil for form work (forming oil) + 50 10 24 hours
Salt water +
Environmental de-mineralized water +
68 20 12 hours
Chemicals salt spraying test + 86 30 8 hours
SO2 (ETAG) + 104 40 4 hours
Environment / Weather +
Initial Cure Time Table1 (25% of working load)
Influence of Temperature on Bond Strength Base Material Temperature Approx.
°F °C Initial Cure Time
120
23 -5 36 hours
(37.5% @ Load 212˚F)

100 32 0 25 hours
Allowable Bond Strength

(100% @ Load 23˚F)

(100% @ Load 120˚F)

50 10 12 hours
(% of Load at 70˚F)

80
68 20 6 hours
60 86 30 4 hours
104 40 2 hours
40
Gel Time Table1 (Approximate)
20
Base Material Temperature Approx.
0 °F °C Gel Time
0 50 100 150 200 250
Base MaterialTemperature (˚F)
23 -5 4 hours
32 0 3 hours
NOTE: Test procedure involves the concrete being held at the elevated 50 5 2 hours
temperature for 24 hours them removing it from the controlled environment
and testing to failure. 68 20 30 minutes
86 30 20 minutes
104 40 12 minutes
1. Minimum product temperature must be maintained
above 41°F (5°C) prior/during installation.

14 Hilti Product Technical Guide 2001 • Hilti U.S.: 1-800-879-8000 / www.us.hilti.com • Hilti Canada: 1-800-363-4458 / www.ca.hilti.com
 Anchoring Systems
4.2.5 HIT RE 500 Injection Adhesive
4.2.5.4 INSTALLATION INSTRUCTIONS

1. Drill anchor hole. 2. Clean hole with a brush. 3. Insert air nozzle to bottom 4. Put refill pack into holder.
Proper hole cleaning is of hole and blow out hole Remove cap covering
essential. using a pump, or com- threaded projection.
pressed air.

3 2

5. Screw on static mixer.
6. Put holder into dispenser 7. Inject adhesive into hole 8. Unlock dispenser.
and DISCARD FIRST starting at the bottom until
THREE TRIGGER PULLS 1/2 to 2/3 full. Use mixer
OF ADHESIVE FROM filler tube extensions when
EACH REFILL PACK. needed to reach the hole
bottom.

ROD INSERT REBAR

9 9 9. Insert rod, threaded insert
9 or rebar. Twist during
installation.

10 10. Fastener may be

10 10 adjusted during
specified gel time.

11. Do not disturb anchor between

11 11 11 specified gel time and initial cure
time. At the initial cure time the
fastener has 25% of full working
load. Work may proceed (e.g.
tying rebar, setting steel) which will
not exceed 25% of the full working
load. Do not torque anchor.

12 12 12 12. After full cure time,

apply specified torque
Tinst Tinst as required to secure
items to be fastened.
Do not exceed maxi-
mum torque specified.

Hilti Product Technical Guide 2001 • Hilti U.S.: 1-800-879-8000 / www.us.hilti.com • Hilti Canada: 1-800-363-4458 / www.ca.hilti.com 15
Anchoring Systems
HIT RE 500 Injection Adhesive 4.2.5
HIT RE 500 Volume Charts Metric Rebar Installation
Threaded Rebar Installation Rebar Installation (Canada Only)
Rod Drill Bit1 Adhesive Volume Rod Drill Bit1 Adhesive Volume Bar Drill Bit1 Adhesive Volume
Diameter Diameter Required per Inch Diameter Diameter Required per Inch Diameter Diameter Required per Inch
(in.) (in.) of embedment (in 3) (in.) (in.) of embedment (in3) of embedment (in3)
1
/4 5
/16 0.055 #3 or 3/8 1
/2 0.110 10M 5/8" 0.186
3
/8 7
/16 0.095 1
#4 or /2 5
/8 0.146 15M 3/4" 0.170
1
/2 9
/16 0.133 #5 or 5/8 3
/4 0.176 20M 1" 0.388
5
/8 3
/4 0.261 #6 or 3/4 7
/8 0.218 25M 1 1/8" 0.289
3
/4 7
/8 0.326 #7 or 7/8 1 0.252 30M 1 3/8" 0.481
7
/8 1 0.391 #8 or 1 11/8 0.299 35M 1 3/4" 0.996
1 11/8 0.478 #9 or 11/8 13/8 0.601
1
1 /4 3
1 /8 0.626 1
#10 or 1 /4 11/2 0.659
EXAMPLE: Determine approximate fastenings for #11 or 13/8 13/4 1.037
5/8" rod embedded 10" deep.
NOTE: Useable volume of HIT RE 500 refill pack
10 x 0.261 = 2.61 in3 of adhesive per is 16.5 in.3 (270ml).
anchor Useable volume of HIT RE 500 large
16.5 ÷ 2.61 ≈ 6 fastenings per small cartridges is 61.0 in.3 (1000ml).
cartridge
61.0 ÷ 2.61 ≈ 23 fastenings per large
cartridge
1. Rebar diameter may vary. Use smallest drill bit which will accomodate rebar.

4.2.5.5 ORDERING INFORMATION

BD2000
Battery
Dispenser

MD2000
Dispenser
HIT-RE 500 Refill Pack
Refill Pack Holder

HIT-RE Mixer
P-3000HY
Pneumatic
Dispenser

P-5000HY
RE 500 Large Cartridge Pneumatic
HIT Adhesives Dispenser

Item No. Description Contents Incudes in Pkg. Application

00340225 RE 500 (11.1 oz) 330 ml 1 Refill Pack 1 Mixer w/ filler tube Use in solid base material
00340284 RE 500 Large (37 oz) 1100 ml 1 Cartridge 1 Mixer Use in solid base material

HIT Dispensers
Item No. Description
00255032 HIT P-3000HY Pneumatic Dispenser, + 1 refill holder
00256083 HIT P-5000HY Pneumatic Dispenser, large cartridge
00229154 MD2000 Dispenser + 1 refill holder
00229170 Refill Holder Replacement for MD2000, BD 2000 or P-3000HY dispensers
00335288 BD2000 Battery Dispenser Kit Complete

16 Hilti Product Technical Guide 2001 • Hilti U.S.: 1-800-879-8000 / www.us.hilti.com • Hilti Canada: 1-800-363-4458 / www.ca.hilti.com
 Anchoring Systems
4.2.5 HIT RE 500 Injection Adhesive
HIT System Accessories

HIT RE 500 Mixer HIT Filler Tube

Mixers and Filler Tubes

Item No. Description Qty/Pkg Notes
00337111 HIT-RE, Mixer only 1 For use with small and large RE 500 HIT cartridges
00063799 Filler Tube 3/8" x 8" 1 Attach filler tube to mixer to fill deeper holes
00063994 Filler Tube 1/2" x 11-1/2" 1 Attach filler tube to mixer to fill deeper holes
00063995 Filler Tube 1/2" x 17-1/2" 1 Attach filler tube to mixer to fill deeper holes

Wire Brush Air Nozzle

Hole Cleaning Accessories

Item No. Description Quantity per Pkg
00063964 Air Nozzle (Length 24") 1
00255781 Wire Brush 3/8" (for 7/16" to 1/2" holes) 1
00255782 Wire Brush 1/2" (for 9/16" to 5/8" holes) 1
00059893 Wire Brush 5/8" (for 11/16" to 3/4" holes) 1
00255783 Wire Brush 3/4" (for 13/16" to 15/16" holes) 1
00255784 Wire Brush 1" (for 1" to 1-1/8" holes) 1
00003206 Flat Wire Brush (for > 1-1/8" holes) 1
Wire brushes are recommended for all applications using RE 500 Adhesive.

Hilti Product Technical Guide 2001 • Hilti U.S.: 1-800-879-8000 / www.us.hilti.com • Hilti Canada: 1-800-363-4458 / www.ca.hilti.com 17
Anchoring Systems
HIT RE 500 Injection Adhesive 4.2.5
HAS-E Threaded Rods
HAS-E ISO HAS-E ISO
HAS-E 898 Class 5.8 HAS-E 898 Class 5.8
Description Item No. Qty/Pkg Description Item No. Qty/Pkg
38-3 333184 10 34-10 333201 10
38-438 333185 10 34-11 333198 10
38-518 333183 20 34-12 333202 10
38-8 333186 10 34-14 333203 10
38-12 333187 10 34-17 333204 10
12-318 333188 10 34-19 333205 10
12-412 333189 10 34-21 333206 10
12-612 333190 20 34-25 333207 10
12-8 333191 10 78-10 333208 10
12-10 333192 10 78-13 333209 10
12-12 333193 10 1-12 333210 4
58-8 333194 20 1-14 333211 2
58-9 333197 10 1-16 333212 2
58-12 333195 10 1-20 333213 2
58-17 333196 10 114-16 333214 4
114-22 333215 2

HAS Super, HAS Stainless Steel Rods, HIS and HIS-R Stainless Steel Inserts3
HAS Super 3 HAS 304 SS2,3 Quantity HIS Insert HIS-R Insert Quantity
Description Item No. Item No. Per Box Description Item No. Item No. Per Box
3
/8" x 51/8" 00068657 00068675 10 3
/8" x 41/4" 00258020 00258029 10
1
/2" x 61/2" 00068658 00068676 10 1
/2" x 5" 00258021 00258030 5
5
/8" x 75/8" 00333783 00333782 10 5
/8" x 65/8" 00258022 00258031 5
3
/4" x 9 /8" 5
00068660 00068678 5 3 1
/4" x 8 /4" 00258023 00258032 5
7
/8" x 10" 1 000686611 968020064 5
1" x 12" 00068662 968020074 5
1
1 /4" x 16" 00333779 4
1. Hot Dipped Galvanized
2. 316 Stainless Steel HAS Rods are also available.
3. More HAS rod lengths are available. Refer ro HILTI Product Catalog or call a Customer Service Representative.
4. Available by the individual piece.

18 Hilti Product Technical Guide 2001 • Hilti U.S.: 1-800-879-8000 / www.us.hilti.com • Hilti Canada: 1-800-363-4458 / www.ca.hilti.com
 Anchoring Systems
4.2.5 Anchor Terminology
As = Tensile stress area s = Actual spacing
c = Actual edge distance scr = Minimum spacing to obtain maximum
ccr = Minimum edge distance to obtain maximum fastener capacity
fastener capacity smin = Minimum fastener spacing to preclude failure
cmin = Minimum fastener edge distance to preclude failure during setting or torquing of the anchor
during setting or torquing of the anchor t = Thickness of material being fastened
d = Shank diameter Tinst = Recommended installation torque
dbit = Nominal bit diameter Tmax = Maximum tightening torque
dh = Diameter of clearance hole in plate; expansion sleeve V = Shear load
clearance hole Vall = Allowable shear load from load tables
dnom = Nominal fastener diameter Vd = Design shear load
do = Outside fastener diameter Vrec = Recommended shear load (allowable load x
dw = Washer diameter influence factors)
F = Load
fA = Load adjustment factor for anchor spacing
fAN = Tension load adjustment factor for anchor spacing
fAV = Shear load adjustment factor for anchor spacing
fc = Actual concrete strength
f'c = Specified concrete strength
fR = Load adjustment factor for edge distance
fRN = Tension load adjustment factor for edge distance
fRV = Shear load adjustment factor for edge distance
h = Thickness of base material
hef = Actual depth of embedment
hmin = Minimum depth of embedment
hn = Thickness of nut and washer
hnom = Standard depth of embedment
ho = Hole depth of full cross section
h1 = Hole depth to deepest point

 = Anchor length
th = Useable thread length
M = Bending moment
N = Tensile load
Nall = Allowable tensile load from load tables
Nd = Design tensile load
Nrec = Recommended tensile load (allowable load x
influence factors)

Hilti Product Technical Guide 2001 • Hilti U.S.: 1-800-879-8000 / www.us.hilti.com • Hilti Canada: 1-800-363-4458 / www.ca.hilti.com 19
 Hilti HIT RE 500 injection system

Hilti HIT RE 500 foil pack Hilti HIT-P5000 HY

Includes: pneumatic dispenser
1 foil pack, 1 static mixer, 1 mixer extension with 1/4" female compressed air coupling
Ordering designation Packaging unit (pcs) Item no.
HIT RE 500 11.1 oz (330ml) 1 00340225 Ordering designation Item no.
HIT RE 500 MC Case 25 00369251 HIT-P 5000 HY dispenser 00256083

Hilti HIT RE 500 jumbo cartridge HIT-RE-M static mixer & filler tubes
Includes: Ordering designation Packaging unit (pcs) Item no.
1 jumbo cartridge, 1 static mixer HIT-RE-M static mixer 1 00337111
Ordering designation Packaging unit (pcs) Item no. suitable for foil pack and jumbo cartridge
HIT RE 500 large 37 oz. (1100 ml) 1 00340284 Filler Tube 3/8" x 8" 1 00063799
Filler Tube 1/2" x 11 1/2" 1 00063993
Filler Tube 1/2" x 17 1/2" 1 00063995
Hilti HIT-BD2000 battery dispenser
Battery-powered dispenser
with foil pack holder HIT System Accessories
Ordering designation Packaging unit (pcs) Item no.

Ordering designation Item no.

Air Nozzle (Length 24") 1 00063964
BD2000 00332117

Wire Brush 3/8" (for 7/16" to 1/2" holes) 1 00255781

Hilti HIT-BD2000 kit complete Wire Brush 1/2" (for 9/16" to 5/8" holes) 1 00255782
Includes:
BD2000 battery dispenser, 2 foil pack holders, Wire Brush 5/8" (for 11/16" to 3/4" holes) 1 00059893
battery, charger, blow-out pump and 3 cleaning brushes. Wire Brush 3/4" (for 13/16" to 15/16" holes) 1 00255783
Packed in the BD2000 toolbox. Wire Brush 1" (for 1" to 1-1/8" holes) 1 00255784
Ordering designation Item no.
Flat Wire Brush (for > 1-1/8" holes) 1 00003206
BD2000 kit complete 00335288

Hilti HIT-MD2000
dispenser
Manual dispenser includes foil pack holder

Ordering designation Item no. Blow Out Pump 1 00060579

MD 2000 dispenser 00229154
Foil pack holder 3:1 spare 00229170
Gel Times & Cure Times (approximate)
Base Mat Open Gel Time1 Initial Cure Time Full Cure Time1
Temp. °F/°C (25% of Working Load)
Hilti HIT-P3000 F
23 / -5 4 hrs 36 hrs 72 hrs
pneumatic dispenser
with 1/4" female compressed air coupling 32 / 0 3 hrs 25 hrs 50 hrs
50 / 10 2 hrs 12 hrs 24 hrs
Ordering designation Item no.
HIT-P 3000 F dispenser (with 2 foil pack holders) 255032 68 / 20 30 min 6 hrs 12 hrs
86 / 30 20 min 4 hrs 8 hrs
104 / 40 12 min 2 hrs 4 hrs
1
Product temperature must be maintained above 41°F (5°C).

expertise. in every case.

P.O. Box 21148, Tulsa, OK 74121 • 1-800-879-8000 • www.us.hilti.com • In Canada call 1-800-363-4458 • www.ca.hilti.com
Hilti is an equal opportunity employer • Hilti is a registered trademark of Hilti, Corp. • ©Copyright 2001 by Hilti, Inc. • H450 • 00099390 • 4/01
The data contained in this literature was current as of the date of publication. Updates and changes may be made based on later testing. If verification is needed that the data
is still current, please contact the Hilti Technical Support Specialists at 1-800-879-8000. All published load values contained in this literature represent the results of testing
by Hilti or test organizations. Local base materials were used. Because of variations in materials, on-site testing is necessary to determine performance at any specific site.