Sei sulla pagina 1di 564
Parts Manual SEBP5375-09 September 2011 VOLUME I Pages 1-472 See “General Information” for New Parts

Parts

Manual

SEBP5375-09

September 2011

VOLUME I

Pages 1-472

Parts Manual SEBP5375-09 September 2011 VOLUME I Pages 1-472 See “General Information” for New Parts Manual

See “General Information” for New Parts Manual Features.

336D L Excavator

J2F1-Up (Machine) THX16790-Up (Engine)

Powered By C9 Engine

Product and Dealer Information

Note: For product identication plate locations, see the section “Product Identication Information” in the Operation and Maintenance Manual.

Delivery Date:

Product Information

Model:

Product Identi cation Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information

Name: Branch: Address: D eal er C on tac t P ho ne N umb
Name:
Branch:
Address:
D eal er C on tac t
P ho ne N umb er
H our s
Sales:
Parts:
Service:

MEMORANDA

MEMORANDA

SEBP5375-09

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

GENERAL INFORMATION

 

A6

MOUNTING GP-ENGINE PAN GP-OIL

 

52

   

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

54

REPAIR ALTERNATIVES

 

A9

PISTON & ROD

GP

.

.

.

.

.

.

.

.

.

 

.

.

.

.

 

.

.

.

.

.

.

.

.

.

56

 

PLUG GP-ENGINE ROCKER ARM GP SEAL GP-CRANKSHAFT VALVE MECHANISM GP

 

.

.

.

.

.

.

.

.

.

.

.

.

58

SUPPLEMENTAL COOLANT ADDITIVES

 

A10

.

.

.

 

.

 

.

.

.

.

.

.

.

.

59

   

.

.

.

.

.

.

.

.

.

61

MAINTENANCE

PARTS

 

.

.

.

.

.

.

.

.

.

.

.

A11

.

.

.

.

.

.

.

.

.

62

INDEX

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

A14

LUBRICATION SYSTEM FILTER GP-ENGINE OIL FUMES DISPOSAL GP

 

64

   

.

.

.

.

.

.

.

.

.

64

MACHINE ARRANGEMENT CHASSIS AR

COLD WEATHER

AR

 

1

 

66

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

1

1

GAUGE GP-OIL LEVEL (DIPSTICK)

.

LINES

GP-ENGINE

OIL

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

67

69

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

 

CONVERSION AR-MACHINE DISTRIBUTION AR GENERAL AR

 

2

. LINES GP-ENGINE OIL DRAIN LINES GP-TURBOCHARGER OIL MOUNTING GP-ENGINE OIL FILTER

 

.

.

.

.

.

.

70

 

.

.

.

.

.

.

.

.

.

.

.

.

2

 

71

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

3

73

OPTION

AR-CAB

4

4

PUMP GP-ENGINE

OIL .

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

74

OPTION

AR-GUARD

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

 

OPTION AR-LINKAGE LINKAGE AR-FRONT OPTION AR-LINKAGE LINKAGE AR-FRONT OPTION AR-CONFIGURATION OPTION AR-REGIONAL

 

5

COOLING SYSTEM COOLER GP-ENGINE OIL FAN GP-SUCTION HOUSING & REGULATOR

 

76

7

76

7

77

7

GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

81

 

.

.

.

.

.

.

8

LINES GP-TURBOCHARGER WATER PLUG GP-WATER LINES PUMP GP-WATER

 

83

 

8

84

 

85

ENGINE ARRANGEMENT

 

9

RADIATOR & HYD

OIL COOLER GP

 

.

.

.

.

87

ENGINE

AR

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

9

ENGINE AR-COMPLETE

 

10

AIR INLET AND EXHAUST SYSTEM AIR CLEANER & MOUNTING GP

 

.

.

.

.

.

99

ENGINE

AR-CORE

 

.

.

.

.

.

.

.

.

.

.

.

.

12

 

99

INSTALLATION

AR-ENGINE

 

14

AIR

CLEANER

AR

.

.

.

.

.

.

 

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

101

BASIC ENGINE CAMSHAFT GP

 

.

.

 

.

 

.

.

.

.

.

.

.

.

.

.

.

.

15

. ELBOW GP-AIR INLET LINES GP-AIR MANIFOLD GP-EXHAUST MUFFLER GP TURBOCHARGER GP

AIR

.

CLEANER

GP .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

102

106

 

.

.

.

.

.

.

.

.

.

.

.

.

.

15

 

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

107

COVER

GP-CYLINDER

BLOCK

 

.

.

.

.

.

.

16

 

110

COVER GP-FLYWHEEL HOUSING COVER GP-FRONT HOUSING COVER GP-VALVE MECHANISM CRANKSHAFT GP

 

17

 

.

.

 

.

.

.

 

.

 

.

.

.

.

.

.

.

.

111

18

 

113

 

.

.

.

.

.

20

 

22

FUEL SYSTEM

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

115

CYLINDER

BLOCK

AS

 

.

 

.

 

.

 

.

 

.

 

.

.

.

.

.

.

.

.

.

.

.

23

FILTER GP-WATER SEP & FUEL INJECTOR GP-FUEL

 

115

CYLINDER

BLOCK

GP .

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

25

116

CYLINDER

HEAD

AS

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

28

LINES

GP-FUEL

.

.

.

.

 

.

 

.

.

.

.

.

.

.

.

117

CYLINDER

HEAD

GP

 

.

.

.

.

.

 

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

30

PUMP GP-FUEL INJECTION

 

130

DAMPER & PULLEY GP

 

36

PUMP

GP-FUEL

PRM

&

PRIM FILTER

 

132

DRIVE

GP-ACCESSORY

 

37

PUMP GP-FUEL PRM & WATER SEP PUMP GP-UNIT INJECTOR HYD REGULATOR GP-FUEL PRESSURE

133

DRIVE

FASTENER

FASTENER

GP-FAN

.

.

.

.

.

.

.

.

.

.

. GP-CYLINDER HEAD GP-DAMPER & PULLEY

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

39

134

 

40

140

41

TANK

& MTG

GP-FUEL

.

.

.

.

.

.

.

.

.

.

142

FASTENER GP-FRONT HOUSING FASTENER GP-VALVE COVER

 

42

TANK

GP-FUEL

.

.

.

.

.

.

.

.

.

.

.

.

.

144

43

VALVE GP-FUEL

SHUTOFF

 

.

.

.

.

.

.

.

.

148

FASTENER GP-VALVE COVER BASE

FLYWHEEL

GP .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

44

45

ELECTRICAL AND STARTING SYSTEM

 

149

. GEAR GP-FRONT HOUSING GP-FLYWHEEL HOUSING GP-FRONT LIFTING GP-ENGINE

 

46

ALARM

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

149

48

ALARM

GP-TRAVEL

.

.

.

.

.

.

.

.

.

.

.

150

49

ALTERNATOR GP-CHARGING BATTERY & WIRING GP

 

.

.

.

.

.

.

151

51

 

154

SEBP5375-09

TABLE OF CONTENTS

A1

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

BLOCK GP-JUNCTION

 

165

WIRING GP-CAMERA

 

.

.

.

.

.

.

.

.

.

.

296

CAMERA

& MOUNTING

 

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

166

WIRING GP-CHASSIS

.

.

.

.

.

.

.

.

.

.

297

CAMERA

AR .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

169

WIRING

GP-COMMUNICATION

 

315

. CONTROL & MTG GP-COMMUNICATION

CAMERA

.

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

170

WIRING

WIRING

GP-CONSOLE

GP-CONTROL

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

324

328

 

171

WIRING GP-CONVERTER

 

329

CONTROL & MTG GP-ENGINE ELEK CONTROL & MTG GP-MACHINE

 

182

183

WIRING GP-ELECTRONIC CONTROL

WIRING

GP-FAN

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

332

336

CONTROL

AR-COMMUNICATION

 

.

.

.

.

.

184

WIRING

WIRING

WIRING

WIRING

WIRING

. GP-FINE SWING GP-FUEL SYSTEM GP-GRADE CONTROL GP-HEATER GP-MEDIUM PRESSURE

 

.

.

.

.

.

.

.

.

.

337

CONTROL

GP-COMMUNICATION

.

.

.

.

.

184

 

.

.

.

.

.

.

.

.

338

CONTROL GP-UNPROGRAMMED CONVERTER GP-ELECTRICAL ELECTRONICS GP- COMMUNICATION ELECTRONICS GP-MACHINE FASTENER GP-WIRING HARNESS GRADE CONTROL AR-SATELLITE HEATER GP-JACKET WATER INSTALLATION AR-COMMUNICATION INSTALLATION GP-SECURITY

.

.

.

.

.

.

.

.

.

.

.

 

185

 

339

 

.

.

.

.

.

.

186

.

.

.

.

.

.

.

.

.

.

.

340

   

.

.

.

.

.

341

.

.

.

.

.

.

.

187

187

WIRING GP-PLATFORM WIRING GP-QUICK COUPLER

 

342

344

 

188

WIRING

GP-RADIO

 

.

.

.

.

.

.

.

.

.

.

.

.

346

 

.

.

.

.

193

 

194

POWER TRAIN FINAL DRIVE GP DRIVE GP-FINAL KIT-HOUSING

 

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

348

195

 

.

.

.

.

.

.

.

.

.

.

.

.

.

348

 

.

.

.

.

.

.

196

198

.

.

.

.

.

.

.

.

.

.

.

.

.

349

363

   

.

.

.

 

.

.

 

.

.

.

.

.

.

.

.

.

LAMP GP-FLOOD LIGHTING GP-FLOOD MOUNTING GP-GRADE CONTROL MOUNTING GP-WIRING

 

200

POWER TRAIN

AR

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

364

205

SPROCKET GP

.

.

 

.

.

 

.

.

.

.

.

.

.

.

.

365

207

PANEL & MTG GP-CIRCUIT BREAKER PANEL GP-CIRCUIT BREAKER PANEL GP-SWITCH PLATE AS-BRUSH PLUG GP-CONNECTOR RECEIVER GP-SATELLITE

.

.

.

.

.

 

209

FRAME AND BODY

366

210

BOX

& MTG GP-STORAGE

 

366

212

 

367

.

.

.

.

.

.

.

.

.

.

.

.

218

219

220

BOX GP-STORAGE BUMPER GP

COUNTERWEIGHT & MOUNTING GP

COUNTERWEIGHT

.

.

.

.

.

.

.

.

GP

.

.

.

.

.

.

.

369

370

373

 

.

.

.

.

.

.

.

.

.

 

.

 

.

.

.

.

.

.

.

.

.

.

SENSOR

AR-GRADE

 

.

 

.

 

.

.

.

.

.

.

.

.

.

220

COVER AS-SOUND SUPPRESSION

 

376

SENSOR

GP-ENGINE

 

.

.

.

.

.

.

.

.

.

.

221

COVER

GP-ACCESS

 

.

.

.

.

.

.

.

.

.

.

.

379

SENSOR

GP-GRADE

 

.

.

.

.

.

.

.

.

.

.

.

223

DOOR AS-ACCESS

 

380

SENSOR GP-LIQUID LEVEL

 

224

DOOR GP-ACCESS

 

.

.

 

.

.

.

.

.

.

.

.

.

381

SENSOR

GP-PRESSURE

 

.

.

.

.

.

.

.

.

.

226

FENDER & COVER FRAME GP-UPPER

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

383

SENSOR

GP-SPEED

 

.

 

.

 

.

.

.

.

.

.

.

.

.

237

 

386

SENSOR

GP-TEMPERATURE

 

240

GEAR & BEARING GP-SWING

 

388

SOCKET GP-AUXILIARY POWER

 

245

GUARD

AR-BOTTOM

 

.

.

.

.

.

.

.

.

.

.

.

400

STARTING

AID

GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

247

GUARD

GP-BOTTOM

.

.

.

.

.

.

.

.

.

.

.

401

STARTING

AID

GP-ETHER

 

249

GUARD

GP-SWIVEL

 

.

.

 

.

.

.

.

.

.

.

.

.

404

STARTING AR-COLD WEATHER

 

252

HANDRAIL GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

405

STARTING MOTOR GP-ELECTRIC

 

.

.

.

.

253

HOOD

& GUARD GP

 

.

.

 

.

.

.

.

.

.

.

.

.

406

SWITCH

GP-DISCONNECT

 

257

HOOD

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

422

SWITCH

GP-MAGNETIC

 

258

HOOD

GP-ENGINE

 

.

 

.

.

.

.

.

.

.

.

.

.

.

425

SWITCH

GP-POSITION

 

260

SHEET AS-SOUND SUPPRESSION

 

429

SWITCH

GP-PRESSURE

 

261

STEP

GP .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

444

SWITCH

GP-ROTARY

 

.

.

.

.

.

.

.

.

.

.

262

. STORAGE GP-VANDALISM GUARD SUPPORT AS-ENCLOSURE

 

445

SWITCH

GP-START

 

.

.

.

.

.

.

.

.

.

.

.

263

446

SWITCH

GP-TOGGLE

 

.

.

.

.

.

.

.

.

.

.

265

SWITCH

GP-WIPER

 

.

.

.

.

.

.

.

.

.

.

.

268

VALVE GP-ETHER STARTING WIRING GP-AUX START RECEPTACLE

 

.

.

.

.

.

.

.

269

270

UNDERCARRIAGE

ADJUSTMENT GP-HYDRAULIC

TRACK

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

449

449

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

450

 

. FRAME AR-UNDERCARRIAGE FRAME AS-UNDERCARRIAGE GUARD GP-TRACK GUIDE

 

.

.

.

.

.

.

WIRING GP-AUXILIARY CONTROL

WIRING

GP-CAB

 

272

281

.

.

.

.

.

.

451

 

.

.

 

.

 

.

 

.

.

.

.

.

.

.

.

.

 

452

A2

TABLE OF CONTENTS

 

SEBP5375-09

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

GUARD GP-TRAVEL

 

MOTOR

 

.

.

.

.

.

.

.

455

MANIFOLD GP-CONTROL

758

 

457

MOTOR & MTG GP-HYDRAULIC FAN

 

761