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The properties of the metal powder utilized by SLM® machines - including its purity, fluidity, and
bulk density - significantly affect the achievable results. For this reason, SLM Solutions has been
active in the metal powder manufacturing area since 2016 to supply customers with materials that
ideally fit SLM® machines for respective application cases.
SLM Solutions stands for technologically advanced, innovative, and highly efficient integrated
system solutions.
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Metal Variety
From dental prostheses through to turbine blades
Customers from various sectors utilize our machines to produce complex metal parts for a large number
of applications – from dental prostheses through to turbine blades. All of these products have one thing in
common: they must meet the highest standards in terms of stability, surface structure, or biocompatibility.
And the number of utilization scenarios is on the rise: almost all geometric forms are possible.
Core Competencies
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Al-Alloys
AlSi10Mg
SLM Solutions' AlSi10Mg is an aluminum-based alloy that is widely used in the additive manufacturing
industry for production of functional parts as well as prototypes. AlSi10Mg is often used in applications
requiring good mechanical properties and low weight.
AlSi10Mg 20-63 µm Bal. 9.00-11.00 0.55 0.05 0.45 0.20 - 0.45 0.10 0.15 0.05 0.05 0.05 0.05 0.15
AlSi7Mg0.6
SLM Solutions' AlSi7Mg0.6 is an aluminum-based alloy, which is often used in applications requiring
excellent thermal conductivity, good corrosion resistance, or tolerance to strain.
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Process conditions and parameters according to SLM Solutions standards
Rounded mean values of different layer thicknesses and orientations (exception: elongations at break are not rounded)
04
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Further information and data can be found in our material data sheets.
AlSi9Cu3
SLM Solutions' AlSi9Cu3 is an aluminum-, silicon-, and copper-based alloy. AlSi9Cu3 is used in
applications requiring good high temperature strength, low density, and good corrosion resistance.
AlSi9Cu3 20-63 µm Bal. 8.00 - 11.00 1.30 2.00 - 4.00 0.55 0.05 - 0.55 0.15 0.55 1.20 0.35 0.25 0.25
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Process conditions and parameters according to SLM Solutions standards
05 Rounded mean values of different layer thicknesses and orientations (exception: elongations at break are not rounded)
2
Further information and data can be found in our material data sheets.
Ni-Alloys
HX
SLM Solutions' HX is a nickel-based alloy with high contents of chromium, molybdenum, and iron.
HX is an important alloy for high temperature applications in corrosive environments for a number of
industries.
IN625
SLM Solutions' IN625 is a precipitation-hardenable nickel-based material alloyed with chromium,
molybdenum, and niobium. IN625 is a typical material for construction of aircraft engine components
with service temperatures below 650 °C.
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Process conditions and parameters according to SLM Solutions standards
Rounded mean values of different layer thicknesses and orientations (exception: elongations at break are not rounded)
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2
Further information and data can be found in our material data sheets.
IN718
SLM Solutions' IN718 is a precipitation-hardenable nickel-chromium-alloy. With excellent tensile,
fatigue, creep, and rupture strengths up to 700 °C, IN718 is an important alloy for production of
components for aircraft engines, (gas) turbines, and other high temperature applications.
IN939
SLM Solutions' IN939 is a highly alloyed material containing amounts of chromium, cobalt,
titanium, tungsten, aluminum, tantalum, and niobium. Owing to IN939's high temperature
mechanical properties, the alloy is widely used in turbine component construction.
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Process conditions and parameters according to SLM Solutions standards
07 Rounded mean values of different layer thicknesses and orientations (exception: elongations at break are not rounded)
2
Further information and data can be found in our material data sheets.
Ti-Alloys
TiAl6V4 ELI (Grade 23)
SLM Solutions' titanium alloy TiAl6V4 ELI (Grade 23) is the high purity version of TiAl6V4 (Grade 5), the
most widely used titanium-based alloy in the world. Due to its high strength, low density, and good
corrosion resistance, TiAl6V4 is highly suited for production parts in the aerospace and automotive
industries as well as in biomedical applications.
Chemical composition (nominal), %
Material / Element Ti Al V C O N Fe H Others Total others
TiAl6V4 ELI (Grade 23) 20-63 µm Bal. 5.50-6.50 3.50-4.50 0.08 0.13 0.03 0.25 0.0125 0.10 0.40
Ti (Grade 2)
SLM Solutions' Ti (Grade 2) is a commercially pure titanium grade with excellent biocompatibility and
good mechanical properties. Ti (Grade 2) is widely used in many different applications that require
excellent corrosion resistance, strength, ductility, and low density.
Further information and data can be found in our material data sheets.
Co-Alloys
CoCr28Mo6
SLM Solutions' CoCr28Mo6 is a cobalt, chromium, and molybdenum alloy with versatile
applications. Owing to its exceptional biocompatibility, CoCr28Mo6 is used in the medical industry
for the production of implants and prostheses. The material is also used to produce components
for applications in high temperature environments such as jet-engines.
Chemical composition (nominal), %
Material / Element Co Cr Mo Mn Si Fe Ni C Al B N P S W Ti
CoCr28Mo6 10-45 µm Bal. 27.00-30.00 5.00-7.00 1.00 1.00 0.75 0.50 0.35 0.10 0.010 0.25 0.02 0.01 0.20 0.10
Chemistry acc. to ASTM F75
SLM® MediDent
SLM Solutions' SLM® MediDent is a cobalt, chromium, molybdenum, and tungsten alloy especially
designed for application in the dental industry. SLM® MediDent is used primarily for the production
of biocompatible dental implants and prostheses.
Total
Material / Element Co Cr Mo W Si Fe Mn Ni Pb C B P S Be Cd Others
others
SLM® MediDent 10-45 µm Bal. 22.7-26.7 4.0-6.0 4.4-6.4 2.0 0.50 0.10 0.10 0.02 0.02 0.10 0.10 0.10 0.02 0.02 0.50 0.50
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Process conditions and parameters according to SLM Solutions standards
09 Rounded mean values of different layer thicknesses and orientations (exception: elongations at break are not rounded)
2
Further information and data can be found in our material data sheets.
Tool and Stainless Steel
316L (1.4404)
SLM Solutions’ Stainless Steel 316L is an austenitic high chromium steel with excellent processability
on SLM Solutions' additive manufacturing machines. 316L is often used in applications requiring good
mechanical properties and excellent corrosion resistance, especially in chloride environments.
Material / Element Fe Cr Ni Mo Mn Si P S C N O
316L (1.4404) 10-45 µm Bal. 16.00-18.00 10.00-14.00 2.00-3.00 2.00 1.00 0.045 0.030 0.030 0.10 0.10
15-5PH (1.4545)
SLM Solutions' 15-5PH is a martensitic precipitation-hardening stainless steel that has excellent
processability on SLM Solutions' additive manufacturing machines. 15-5PH is suitable for applications
requiring high strength and hardness combined with moderate corrosion resistance. The alloy is the
ferrite-free version of 17-4PH.
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Process conditions and parameters according to SLM Solutions standards
Rounded mean values of different layer thicknesses and orientations (exception: elongations at break are not rounded)
10
2
Further information and data can be found in our material data sheets.
17-4PH (1.4542)
SLM Solutions' 17-4PH is a martensitic precipitation-hardening stainless steel. 17-4PH is suitable for
applications requiring high strength and hardness combined with moderate corrosion resistance.
1.2709
SLM Solutions' 1.2709 is a maraging tool steel with a high content of alloyed nickel and some
molybdenum. 1.2709 is suitable for many tooling and high performance applications that require
both high strength and toughness.
Offset yield strength RP0,2 [MPa] 960 1935 High tensile strength
Good properties up to ca. 400 °C
Elongation at break A [%] 11 5
Reduction in area Z [%] 55 20
Typical application areas
Young's modulus E [GPa] 175 195 Injection moulding
Vickers hardness HV10 350 580 E ngineering parts
Roughness average Ra [μm] 10 - Automotive
Aerospace
Mean roughness depth Rz [μm] 60 -
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Process conditions and parameters according to SLM Solutions standards
11 Rounded mean values of different layer thicknesses and orientations (exception: elongations at break are not rounded)
2
Further information and data can be found in our material data sheets.
H13 (1.2344)
SLM Solutions' H13 (1.2344) is a chromium containing martensitic tool steel. This material is used in
tooling applications that require exceptional strength and toughness.
Invar 36®
SLM Solutions' Fe-alloy Invar 36® is a high nickel containing steel that has a uniquely low coefficient
of thermal expansion below its Curie temperature of 280 °C. Invar 36® is used in components that
require a high dimensional stability over a wide range of temperatures.
Further information and data can be found in our material data sheets.
Cu-Alloys
CuSn10
SLM Solutions' bronze CuSn10 is a copper-tin alloy with a high elongation and medium hardness. Bronze
is characterized by good wear properties and resistance to atmospheric corrosion and cavitation in sea
water. Typical applications include components and housings for devices in marine environments.
Chemical composition (nominal), %
Material / Element Cu Sn Al Fe Mn Ni P Pb S Sb Si Zn
CuSn10 20-63 µm Bal. 9.0-11.00 0.01 0.2 0.1 2.0 0.2 1.0 0.05 0.2 0.02 0.5
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Process conditions and parameters according to SLM Solutions standards
13 Rounded mean values of different layer thicknesses and orientations (exception: elongations at break are not rounded)
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Further information and data can be found in our material data sheets.
SLM® Machines
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SLM®500
The Selective Laser Melting Machine SLM®500 provides a large build envelope
of 500 x 280 x 365 mm³ and the patented multi-beam technology. In the
high-performance machine, four fiber lasers (4x 400 W or 4x 700 W) are in action
simultaneously, increasing the build-up rate by up to 90 % compared to the twin
configuration (2x 400 W or 2x 700 W). The versatile usable machine with high
productivity is perfectly suited for series production of complex metal parts
and specifically designed for use in the production environment. An extremely
comprehensive basic configuration and the large choice of options enable an
application-oriented machine configuration.
With a three times higher gas flow, the robust SLM® machine produces parts
with the highest density and surface quality. Soot is removed from the process
chamber efficiently and reliably, even for the longest-lasting builds.
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About SLM Solutions
The Lübeck-based SLM Solutions Group AG is a leading provider of metal-
based additive manufacturing technology. SLM Solutions focuses on the
development, assembly, and sales of machines as well as integrated system
solutions in the field of selective laser melting.
Our products are utilized globally by customers from the most varied sectors,
particularly in the aerospace, automotive, tooling, energy, and healthcare
industries, as well as in research and education.
ighest material density and part quality through our innovative gas
H
stream management
A
technological leader and pioneer in metal-based additive
manufacturing with decades of market experience
© SLM Solutions Group AG | 200EN180509-02-POWDER
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THE FUTURE OF 3D METAL PRINTING
Technical Specifications
Small Unit Standard Unit Large SingleR Unit Large DualR Unit
Area of Footprint 6.2m x 3.5m x 8.7m x 3.5m x 10.0m x 3.5m x 10.0m x 4.75m x
1.9m (WxLxH) 1.9m (WxLxH) 1.9m (WxLxH) 1.9m (WxLxH)
Axis 5-axis 7-axis 7-axis 7-axis
Linear tracks Fixed 4m 6m 6m
Build table 1.5m x 1.5m x 2.5m x 1.6m x 4.0m x 1.6m x 4.5m x 2.2m x 1.8m
area(minimum) 1.2m (WxLxH) 1.8m (WxLxH) 1.8m (WxLxH) (WxLxH)
Build table Fixed 3.2m tracks 4.5m tracks 4.5m tracks
Resolution 0.5mm 0.5mm 0.5mm 0.5mm
Build rate 1-6 kg/hr 1-6 kg/hr 1-6 kg/hr 2-12 kg/hr
Deposition heads 1 1 1 2
Controlled Not required Not required Not required Not required
atmosphere
Technology
Software WAMSoft® path planning (see below table)
Positioner ABB IRB1520ID Industrial Robot
Power supply Fronius CMT 500
Metal Transfer Modes Standard MIG, Pulsed MIG, CMT, CMT Mix
Wire Materials Titanium, Inconel, Invar, Aluminium, Carbon Steel, Stainless Steel,
NiAlCu
Wire diameter 0.6mm,0.9mm,1.2mm,1.6mm
Wire reel capacity 15kg (spools) or 250kg (drums)
Layer Thickness 1.0 to 2.5mm
Layer Width >2.5mm
Integrity/Metallurgy Produces fully dense parts with high repeatability
Shielding Gas Inert gasses (Argon, Nitrogen) or active gas.
Localized purge system AML AutoPurge3D™ gas-cooling unit
Metrology Touch sensing / laser height sensing
WAMSoft ® Software
Operating System Windows 10
Computer Mini-ITX Series Fan-less Embedded Computers
Screen Dual LED Screens
Application Autodesk Fusion 360 (Optional), PowerMill (Optional)
Supported files STEP, IGES, Parasolid, STL, OBJ, Rhino, SolidWorks
Communications protocol FTP / Ethernet / TCP-IP
Options Thermal Imaging Camera, Remote access via Teamviewer
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THE FUTURE OF 3D METAL PRINTING
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THE FUTURE OF 3D METAL PRINTING
www.aml3d.com
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THE FUTURE OF 3D METAL PRINTING
Safety System
Integrated Safeguarding systems are modular and comes ready for assembly. System
includes an operation control box which contains start, stop, reset and emergency stop
buttons. The sliding gate mechanisms are fitted with interlocks which stop welding when
opened. This ensures safety for operators upon entering the work area.
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THE FUTURE OF 3D METAL PRINTING
Rotators offer an additional 2 axis for flexibility and come in various sizes. Standard size
offered in all models has a payload of 750kgs a diameter of 2m plus full 360 degrees
rotation. The rotators also offer the option of headstock with the tailstock being mounted
on the end of the work table for building parts symmetrically.
Robot sits on a robotic support frame which is movable (2m length) and includes, framing,
supports, runners, special tooling and clamping.
The 3D model in STL file format is sliced into several layers depending on a constant
thickness parameter. The slicing algorithm is robust and computational efficient and a series
of 2D polygons corresponding to each height layer is generated. Based on these slices,
different deposition paths can be generated by selecting between raster, contour, Medial
Axis Transform, or Hybrid (combination of the above three). The step-over distance
parameter is chosen based on the measured bead width. The robot code is automatically
generated, one file corresponding to one layer of deposition.
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THE FUTURE OF 3D METAL PRINTING
Software
Preparation
Equipment
Additive Metal Layering 3D - Manufacturing
Post-production Machining
Heat Treatment
Certification Testing
Inspection
AML3D™ procedures are included which are built into the software, WAMSoft®. Once the
build path procedure is established for a component, repeating the process is not necessary
for similar or same components shapes. The procedure can be generally categorized into
four parts, namely preparation, production, post-production and certification. Each category
is sequential where the output of a preceding category is used as input as in the subsequent
categories. Therefore, accuracy in each step of the process is crucial to minimize the
propagation of errors.
AML3D™ procedures are included with the Arcemy™ and are comprised of specific build
parameters for different types of materials. These include WAM® process parameters and
specific build strategies to ensure high integrity metallurgy and defect free components.
Full support for WAMSoft® including upgrades and path-planning assistance, technical
back-up and metallurgical advice are included as part of the package.
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Headquarters: 3D lab Ltd. • 63B Farbiarska St. • 02-862 Warsaw • www.metalatomizer.com
MTP GOLD MEDAL 2017
VSHAPER PRO+
Prints created in VSHAPER PRO+, widely popular 3D Prints created with the use of VSHAPER PRO+
in medicine, automotive and aerospace industries, are often are characterized by high endurance during shock loading
used as alternatives to elements made of metal. and when being stretched or bent. They are most commonly
used by companies producing gear wheels, ring gears, rotor
Monolithic construction, closed chamber and heated blades and heavily exploited machine parts.
working platform provide full control over the process
of cooling and welding subsequent paths. Additional
emergency power supply guarantees continuous work
of 3D Printers in industrial conditions.
Marek Schnitzer
Technical University of Košice
PEEK Printing 420°C Printing Temperature Vacuum Table Isolated Heated Chamber
Working chamber
Construction Closed (isolated, with constant temp. inside)
Heating Yes
Maximum temperature inside 70°C
Working platform
Type Vacuum table
Surface Removable plastic surface
S–PRO–HT for VPREC-PRO extruder
S–PRO–LT for VPREC-SINGLE extruder
Heating Yes
Maximum temperature 150°C
Auto-leveling Yes
Mechanical parameters
Construction Powdered steel
Housing Powdered aluminium + anodized aluminium
Engines Stepper motors
Transmission Linear guides
Electrical parameters
The volume of noise during printing < 40 dB
Power supply 100-240V ~ 2A, 50-60 Hz
Control
Touch panel Yes
Display Monochrome (128 x 64 px)
Interfaces USB, SD Card, Ethernet
Software
Control software SOFTSHAPER
Recommended operating system Windows 10 - 64-bit
Material Expertise
Benefit from end-to-end applications
and materials science support. Leverage
the thousands of hours of experience
among our team of materials engineers
and scientists.
Affordable Innovation
Lower your total cost of ownership with
the affordable open materials 3D printer
that unlocks thousands of filaments.
AON-M2
High-Temperature Industrial 3D Printer
Climb the
Thermoplastic
Pyramid
The AON-M2 unlocks a wide range of high-performance
thermoplastics from leading filament brands.
Common Applications:
Widely regarded as one of the •Lightweight metal-replacement parts
strongest thermoplastics, PEEK offers •Harsh operating conditions
•Wide operating temperature range
a highly sought-after combination of
strong mechanical properties, along
with thermal and chemical
resistances.
Common Applications:
Offering similar mechanical strength •Compression-heavy applications
and operating temperature range to •High-strength, large geometry prints
•Temperature and chemical-resistant
PEEK, PEKK is a high-performance
parts
option that provides exceptional
printability, even for large geometries.
Common Applications:
Also known as polyetherimide or PEI, •Weight-reduction
ULTEM™ is an affordable option near •FST-compliant applications
•Cost-effective, high-performance
the top of the high-performance
parts
plastic pyramid that maintains
excellent strength-to-weight ratio as
well as thermal resistance.
Common Applications:
Polycarbonate is an engineering-grade •Parts that require bending, flexibility
plastic that offers exceptional strength at room temperature
•Demanding applications requiring
when 3D printed, along with excellent
translucent filaments
resistance to most acids. •Biocompatible grades can withstand
gamma or ETO sterilization
Many other materials: ABS, ASA, PETG, PSU, PPSU, TPC, TPU,
Nylon (PA66, PA6, PA12), carbon fiber and glass-filled variants,
various soluble and break-away support materials, and more…
High-Performance Materials
Designed to print aerospace-grade Heated Build Chamber & Bed
thermoplastics, including PEEK, PEKK, High build chamber and bed temperatures
ULTEM™, polycarbonate and many more. are crucial for ensuring first layer adhesion,
preventing warping, maintaining dimensional
accuracy, and improving interlayer bonding.
Automated Calibration
A patent-pending mechanical probing
system and adaptive mesh leveling Liquid Cooling Loop
ensures precision-calibrated prints
The stepper motors and both hot ends are
across the build platform without the
cooled with a liquid cooling loop, which extends
need for manual intervention.
component lifetimes and offers precision
control over the filament softening profile.
Dual Extruders
Dual independent tool heads allow you to design
parts using multiple materials, improves handling
of soluble or break-away support materials, and
allows printing with two different nozzle sizes.
Max Temperatures
Hot End 470°C+
Heated Bed 200°C+
Build Chamber 120°C+
Materials
ABS, ASA, Nylon (PA66, PA6, PA12), PC,
PEEK, PEKK, PETG, PSU, PPSU, TPC, TPU, ULTEM™
Carbon fiber and glass-filled variants of the above
Various soluble and break-away support materials
Physical
Build Plate Precision aluminum base, hot-swappable
Multiple build surfaces available
Tool Heads Dual, fully independent
Nozzle Sizes (mm) Hardened Steel: 0.25, 0.3, 0.4, 0.6, 0.8, 1.0, 1.2
Filament Size (mm) 1.75
Resolution XY: 25 μm Z: 1 μm
(theoretical)
Electrical
Supply Voltage 208-240 VAC, 50/60Hz, single phase
Outlet L6-20, European adapter available
Regulatory Compliance CE, ETL/CSA/UL, FCC, IC
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