DESIGN OF WATER TREATMENT PLANT

Input data
Out put capcity of plant 23.2795 MLD 969.98 m3/hr
Wastage & Loss 20 %
Quantity treated 35.00 MLD = 1458.33 m3/hr

1 Design of cascade areator

Criteria 0.015 to 0.045 m2/m3/hr
Adopt 0.03 m2/m3/hr
Number of units 1 No
Area required for bottom most tray = 36.46 m2
Diameter of bottom most tray - (Ar*4/3.14)0.5 = 6.87 m
Adopt - 6.90 m
Diameter of Inflow pipe - 90.00 cm
Hight of structure - 0.80 m
Number of trays - 4 Nos

Diametr of trays
Bottom most (1st) - 6.90 m
2 nd Tray - (6.8-2*0.6) = 5.50 m
3rd Tray - (5.6-2*0.6) = 4.10 m
4th Tray - (4.4-2*0.6) = 2.70 m
Collection Tray - (6.8+2*0.75) = 8.30 m
Collecting launder
Width assumed - 0.70 m
Depth of launder - 0.55 cm
Thickness of wall - 0.15 m

2 Measuring weir
A Triangular weir or V notch is proposed with a channel of 5
m length to give a steady and uniform flow over the weir

3 Flash mixer
Quantity - 1460.00 m3/hr
Number of units - 2 No
Detention time DT - 45.00 sec
Volume of tank Q*DT - 9.13 m3
Assume water depth DP - 3.00 m
Dia required - 1.97 m
 Provide diameter 2.00 m
Provide total depth 3.30 m
4 Channel
Velocity - 0.80 m/sec
Area required A - 0.61 m2
Assume width W 0.90 m
Water depth A/W - 0.68 m
Free board - 0.15 m
Provide Total depth 0.60 m
Length 10.00 m

5 Distribution chamber
Detention time (Dt) - 15.00 sec
Provide water depth 0.90 m
Free board - 0.30 m
Provide outer wall depth 1.20 m
Provide Length 2.60 m
Provide Width 1.65 m

6 Clariflocculator
A. Flocculator
a. Inlet pipe
Assume velocity - 0.80 m/sec
Dia of pipe - 0.57 m
Prvide diameter 450 mm

b. Flocculator unit
Detention time - 30 min
Number of units proposed - 2
Volume required - 182.50 m3
Provide water depth 3.50 m
Dia required - 8.15 m
Provide diameter 6.50 m
Assume wall thickness 0.20 m
Outer dia of Flocculator - 6.9 m
Assume area of blade - 15 %
Area of blade - 3.41 m2
Provide area 3.50 m2
Depth of blade 2.60 m2
Number of blades 9 Nos
Width of blade - 0.15 m
Provide width 0.15 m

c. Clarifier
Detention time - 2.50 hr
Number of units proposed - 2 No
Volume required - 1825.00 m3
Outer dia of floculator - 6.9 m
Provide water depth 3.4 m
Area available = Outer area - Area of flocculator
Diameter rqued - 27.04 m
Provide diameter 22.00 m
Assume depth for sludge storage - 10 %
Depth of outer wall - 3.74 m
Provide outer wall depth 4.00 m
Floor slope - 1/ 12
Depth at center of tank - 4.92 m
Provide center depth - 5.00 m

Check for surface loading

Actual area of clarifier - 342.57 m2
Surface loading = Flow/Area - 51.14 m3/m2/d
Criteria 30 to 40 m3/m2/day
Hance OK
Check for weir loading
Diameter - 21.00 m
Length of outlet weir - 65.94 m
Weir loading = Flow/weir length - 265.70 m3/m/day
Criteria 100 to 300 m3/m/day

Hence OK

d. Collecting channel around clarifier

Assume velocity of flow - 0.50 m/sec
Total flow - 730.00 m3/hr
Flow taken by half portion of ch - 365.00 m3/hr
Area required - 0.24 m2
Provide width 0.50 m
Water depth - 0.48 m
 Allow a free fall - 0.10 m
Total depth of channel - 0.58 m
Provide total depth 0.40 m
Slope of channel
Manning's formula V = 1/n (R2/3 x S1/2)
n - 0.013
R 0.16
S 0.000486
Provide slope of 0.486 m/1000 m

7 Outlet channel from clariflocculator

Outlet flow per clariflocculator 730 m3/hr
Overload assumed 20 %
Flow through channel 876.00 m3/hr
Velocity assumed 0.80 m
Assume width of channel 0.7 m
Water depth 0.43 m
Assume free board 0.17 m
Provide depth 0.45 m

8 Chemical house
Store room
Alum
Average dose of Alum during monsoon mo 25 mg/l
Requirements of Alum for 3 months 78840.00 kg
Area for 20 kg cakes stacked in 6 layer 50.00 m2

Lime
Average dose of Alum during monsoon mo 20 mg/l
Requirements of Alum for 3 months 63072.00 kg
Area for 50 kg cakes stacked in 6 layer 32.00 m2
Total area for Alum and Lime 82.00 m2
Provision for passage and working place 50 %
Total area needed 123.00 m2
Provide area 125.00 m2
Provide size 10.80 x 12.00
Height of chemical house 4.20 m
 9 Alum solution tank
Dosage of Alum 20.00 mg/l
Solution stregth 5.00 %
Wt of chemical per unit volume of solutio 52.70 mg/l
Wt of chemical per shift 233.60 kg
Volume of solution (Qty per shiftx1000/52 4432.64 ltr
Provide 2 tanks of capacity 2.80 m3
Provide size as 2.80 x 2.80 x 0.75
10 Lime solution tank
Dosage of Lime 20.00 mg/l
Solution stregth 5.00 %
Wt of chemical per unit volume of solutio 52.70 mg/l
Wt of chemical per shift 233.60 kg
Volume of solution (Qty per shiftx1000/52 4432.64 ltr
Provide 2 tanks of capacity 2.80 m3
Provide size as 2.20 x 2.00 x 0.75

Building for accomodating solution tanks

Area required for 4 tanks 24.00 m2
Provide same area for perforated tray and
spray arrangements 24.00 m2
Provide same area for keeping chemicals
for 1 week, working space and platform 24.00
Total area 72.00
Provide 80.00 m2
Provide size 9.00 x 7.20 m

11 Rapid sand filter

Assume filter rate - 80 lpm/m2
Area required - 309.58 m2
Provide total area of filter bed 180 m2
Number of filter beds (Q0.5/4.69) - 8.15
Say 7 Beds
Stand by 1 Bed
Total beds needed 8 Beds
Area for each bed - 25.71 m2
Say 26.00 m2
 Assume L/B - 1.25
Width B - 4.56 m
Length - 5.70 m
Provide size 5.80 x 4.60
Area provided - 26.68 m2
Sand layer
Provide sand depth 60 cm
Effective size 0.45 - 0.70mm, Uniformity cefficient 1.30 - 1.70

Check for break through of floc through sand bed for 100 % over load
Qx d3 x h /L = B x 29323 (Hudson formula)
Depth of sand layer required - 0.44 m
Depth provided is 60 cm
Hence safe for 100 % over loading

Grvel layer
Provide gravel of size 65 mm - 38 mm to 5 mm - 2 mm
Total depth
Bottom mostofportion
gravel - 65 mm - 38 mm size for a depth of 29 cm to 55 cm
cover U/D pipe and support of U/D pipe
Water depth above sand 120 cm
Total depth of filter box needed 235 cm
Provide total depth 2.85 m

12 Under drain system

Area of one filter bed - 26.68 m2
Area of orifice 0.30% - 0.08 m2
Area of laterals 2 x Area of orifice 0.16 m2
Area of manifold 1.5 x area of laterals 0.24 m2
Manifold
Provide a central cannel of size 0.55 x 0.65 m
Laterals
Provide 75 mm PVC 10 kg pipes as laterals
Internal area - 65.20 mm
Cross sectional area - 0.003337 m2
No. of laterals - 47.95 No
Provide 48 Nos
Number of laterals on one side - 24 Nos
 Length of lateral - 24.00 m
Spacing of laterals = Length/No on one si 24.17 cm
Provide spacing 20 cm
Orifice - twin orifice per cross section of lateral at 30o to verticals
Total area - 0.08 m2
Provide spacing - 20.00 cm
No of orifice in lateral on one side 11 No
No of orifice in lateral on either side (L/S) 22 No
Provide 22 No
Total number of orifice - 1056 Nos
Area of each orifice - 0.76 cm2
Dia of orifice - 0.98 cm
Privide orifice of diameter 1.00 cm
13 Back wash
Rate of compressed air - 0.90 m3/m2/min
Duration of air wash - 5.00 min
Quantity of air - 120.06 m3
Rate of back wash water - 0.50 m3/m2/min
Duration of water wash - 10.00 min
Quantity of back wash water - 133.40 m3

14 Wash water trough

Qty of water required per bed pe - 0.22 m3/sec
Number of parallel troughs prov - 2 Nos
Flow per trough - 0.11 m3/sec
Provide width - 0.40 m
Water depth - 0.34 m
Free board - 5.00 cm
Total depth of trough 39.00 cm
Provide total depth 40.00 cm
Hight of top edge of trough
Assume expansion of sand during back wa 50 %
Increase of sand depth during back washin 30.00 cm
Allowance provided above expanded sand 5 cm
Depth of top edge of trough above sand 35.00 cm

15 Gullet
 Width of gullet = 2 x width of trough 0.80 m
Provide width 0.80 m
Depth 0.45 m

16 Filter house
Total area for filter beds
(No of
Area forbeds
walkx way,
Area of 1 bed) - 213.00 m2
appurtanances etc.
(same as area of filter beds) 213.00 m2
Pipe gallery (50 % of filter beds) 106.50 m2
Chemical storage house 125.00 m2
Air compressor room 20.00 m2
Total area of filter house 687.50 m2
Provide size 28.00 x 25.20
First floor area requirements
Laboratory - 30.00 m2
Office room 20.00 m2
Alum & Lime solution tanks - 80.00 m2
Total First floor area of filter house 225.00 m2 24.00 x 10.80

17 Wash water tank

Capacity needed for 2 beds at a - 266.8 m3
Water depth 2.3 m
Provide size 11.70 x 10.50 x 2.75 m
18 Inlet channel for each filter bed
Number of filter beds 7 Nos
Flow per bed 208.57 m3/hr
Assume overload 20.00 %
Flow per bed 250.28 m3/hr
Velocity assumed 0.80 m/s
Area required 0.09 m2
Assume wiater depth( = depth
of water in main channel) 0.30 m
Width needed 0.30 m
Prvide width 0.20 m
Provide total depth ( = depth of main chan 0.40 m

19 Clear water sump

 Out put capacity 1460.00 m3/hr
Capacity needed = 1 hour storage (If no distribution form sump)
Capacity 1494.95 m3
Provide capacity 15 Lakh ltr
Provide water depth 3m
Provide size 27.70 x 14.10 x 4.50 m

20 Clear water pump house

Number of pump sets to be insta - 6 Nos
Floor area required - 170.00 m2
Provide area 170.00 m2
Provide length and width as 27.7 x 6.90

21 Filtered water channel to sump

Quantity of flow 1460.00 m3/hr
Velocity - 0.80 m/sec
Overload assumed - 20.00 %
Area required (A) - 0.61 m2
Assume width W 0.80 m
Water depth A/W - 0.76 m
Free board - 0.15 m
Total depth 0.65 m

22 Filter wash water inlet pipe from overhead tank

Rate of backwash water applied - 0.50 m3/m2/min
Area of one filter bed - 26.68 m2
Wash water required per bed
(Rate x area) - 13.34 m3/min
0.22 m3/s
Assume overload 20.00 %
Quantity of water - 0.26 m3/s
Velocity of flow assumed - 2.75 m/s
Diameter required - 0.35 m
Provide diametr of pipe 350 mm

23 Backwash water reusing system

a) Settling tank
 Assume water depth - 3.00 m
Provide a size - 15.00 x 7.50 x 3.30

23 Drain for disposing waste water from the plant

Provide channel size 0.65 x 0.85 m
Length of channel required - 60.00 m
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 7.5 Design of 35 mld Water Treatment Plant at Malayil
Demand of the scheme - 23.28 MLD = 969.977 m3/hr
Wastage and loss - 20 % of fltered water
Quantity of water to be treated in a day 29.10 Million Ltrs
Time lost during backwashing 25 min = 0.42 Hr
Hours of pumping 20.42 hrs
Time available for filtration - 20.00 Hr
DESIGNS
Design capacty (Dc) Output cap x (24/Avaiable time) / (1 - wastage)
34.93 MLD
Rounded to 35.00 MLD = 1458.33 m3/hr
Say 1460.00 m3/hr
1 Design of cascade areator
Area
Criteria 0.015 to 0.045 m2/m3/hr
Adopt 0.025 m2/m3/hr
Number of units 1 No
Diameter of shaft
Overload assumed - 20 %
Design discharge (Qd) - Dc x Over load
- 1752 m3/hr
Say 1755 m3/hr
Velocity asssumed (v) - 0.8 m/s
Diameter of shaft - [(Qd x 4)/(3.14 x v)]0.5
- 0.88 m
Diameter of Inflow pipe - 90 cm
Assume thickness 20 cm
Outer dia of shaft (Ds) - 130 cm
Area required for bottom most tray (Ar) = 36.46 m2
But, Ar = Total area of bottom most tray - Cross sectinal area of shaft
Ar = 3.14 x (Da2-Ds2)/4
Where Da - Diameter od bottom most tray
Ds - Diameter of shaft
Diameter of bottom most tray- Da - = 6.87 m
Adopt - 6.9 m
Asuume number of steps - 4 Nos
Size of tread = (Total dia of bottom most tray - Outer dia of shaft)/(2 x Nos of steps)

Size of tread - 0.70 m

Provide tread of - 0.70 m
Assume rise of each step = 0.2 m
Total height of aerator - No. of steps x rise of step
 - 0.8 m

Diametr of trays
Bottom most (1st) = 6.90 m
2 nd Tray - (6.9-2*0.70) = 5.50 m
3rd Tray - (5.5-2*0.70) = 4.10 m
4th Tray - (4.1-2*0.70) = 2.70 m
Collecting launder
Collecting peripheral launder is designed fo- 20 % overload
Flow in launder (Ql) - Dc x 1.2/2
- 876.00 m3/hr
Velocity assumed - 0.90 m/s
Area required (a) - Ql/v
- 0.27 m2
Say 0.27 m2
Width assumed - 0.70 m
Height of water - a/width
- 0.39 m
Say 40 cm
Free board - 15 cm
Depth of launder - 55 cm
Say 0.55 m
Collection Tray - (6.90+2 x width) = 8.30 m
Free fall in collecting launder (assumed) = Rise of step = 0.2 m
Thickness of wall = 0.15 m
2 Measuring weir
A Triangular weir or V notch is proposed with a channel of 5 m
length to give a steady and uniform flow over the weir
3 Flash mixer
Quantity of flow Q - - 1460.00 m3/hr
Number of units - 2 No
Detention time (dt) - 45 sec
Volume of tank Q x dt - 9.13 m3
Assume water depth Dp - 3.00 m
Dia required - 1.97 m
Provide diameter 2.00 m
Provide total depth 3.30 m
Actual volume - 9.42 m3
Power requirement
Assume G value - 300.00 sec-1
But P
G2 =
μ x vol.
Where P - Total power input in Watts
μ - absolute viscosity (kg/m/s)
 vol - Volume of flash mixer (m3)

Assuming temperature as 250C

μ = 0.89 x 10-3 kg/m.s
Actual volume provided - 9.42 m3
P = 754.54 Watts
Say 0.80 KW
4 Raw water Channel
Quantity of flow - 1460.00 m3/hr
Velocity - 0.80 m/sec
Overload assumed - 20 %
Area required A - 0.61 m2
Assume width W 0.90 m
Water depth A/W - 0.68 m
Free board - 0.15 m
Total depth 0.83 m
Say 0.60 m
Length assumed 10.00 m
Distribution chamber
Detention time (Dt) - 15.00 sec
Volume rqrd (Flow x Dt) - 6.08 m3
Provide water depth 0.90 m
Free board - 0.30 m
Provide outer wall depth 1.20 m
Area required - 6.76 m2
Provide Length 2.60 m
Width required 2.60 m
Provide Width 1.65 m
Outlet pipe from Distribution chamber to clariflocculator
Number of units proposed - 2 nos
Quantity of flow - 730 m3/hr
Overload assumed - 20.00 %
Velocity assumed - 0.90 m/s
Area of pipe - 0.27 m2
Diameter required - 0.59 m
Provide diameter - 500.00 mm
Length assumed (2Nos) - 40.00 m

5 Clariflocculator
A. Flocculator
Number of units proposed - 2 nos
a. Inlet pipe
Flow - 730.00 m3/hr
Assume velocity - 0.80 m/sec
Dia of pipe - 0.57 m
Provide diameter 450.00 mm
Assume height of central shaft - 5.00 m
b. Flocculator unit
Detention time (Dt) - 30.00 min
Volume rqrd (Flow x Dt/ No of units) - 182.50 m3
Provide water depth 3.50 m
Dia required - 8.15 m
Provide diameter 6.50 m
Assume wall thickness 0.20 m
Outer dia of Flocculator - 6.90 m
Actual volume provided - 116.08 m3
Assume area of blade - 15.00 %
Area of blade - 3.41 m2
Provide area 3.50 m2
Depth of blade 2.60 m
Assume 3 drive units and 3 blades per drive unit
Number of blades 9 Nos
Width of blade - 0.15 m
Provide width 0.15 m
c. Clarifier
Detention time (DT) - 2.50 hr
Number of units proposed - 2 No
Volume required (Flow X DT/ No. of units)- 1825.00 m3
Outer dia of floculator - 6.90 m
Provide water depth 3.40 m
Area needed - 536.76 m2
Area available = Outer area - Area of flocculator
Diameter required - 27.04 m
Provide diameter 22.00 m
Assume depth for sludge storage - 10 %
Depth of outer wall - 3.74 m
Free board - 0.20 m
Depth of outer wall 3.94 m
Provide outer wall depth 4.00 m
Floor slope - 1/ 12
Depth at center of tank - 4.92 m
Provide center depth - 5.00 m

Check for surface loading

Actual area of clarifier - 342.57 m2
Surface loading = Flow/Area - 51.14 m3/m2/d
 Criteria 30 to 40 m3/m2/day
Hance OK

d. Collecting channel around clarifier

Assume velocity of flow - 0.50 m/sec
Total flow - 730.00 m3/hr
Flow taken by half portion of channel - 365.00 m3/hr
Overload assumed - 20.00 %
Area required - 0.24 m2
Provide width 0.50 m
Water depth - 0.48 m
Allow a free fall - 0.10 m
Total depth of channel - 0.58 m
Provide total depth 0.40 m
Slope of channel
Manning's formula V = 1/n (R2/3 x S1/2)
n - 0.013
R 0.16
S 0.000486
Provide slope of 0.486 m per1000 m
Check for weir loading
Diameter - 21 m
Length of outlet weir - 65.94 m
Weir loading = Flow/weir length - 265.70 m3/m/day
Criteria 100 to 300 m3/m/day
Hence OK
Power requirement
Assume G value - 40.00 sec-1
But P
G2 =
μ x vol.
Where P - Total power input in Watts
μ - absolute viscosity (kg/m/s)
vol - Volume of flash mixer (m3)
Assuming temperature as 250C
μ = 0.89 x 10-3 kg/m.s
Actual volume provided = 116.08 m3
P = 165.30 Watts
Say 0.17 KW

6 Outlet channel from clariflocculator

 Total flow - 1460.00 m3/hr
No. of units - 2 No
Outlet flow per clariflocculator - 730 m3/hr
Overload assumed - 20.00 %
Flow through channel - 876.00 m3/hr
Velocity assumed - 0.80 m/s
Area required - 0.30 m2
Assume width of channel - 0.70 m
Water depth - 0.43 m
Assume free board - 0.17 m
Total depth of channel - 0.60 m
Provide depth 0.45 m
Assume length of channel from clariflocculator to filter bed -2nos 40.00 m
7 Chemical house
a) Store room
Alum
Assume average dose of Alum required for
monsoon season 25.00 mg/l
Requirement of Alum per day 876.00 kg/day
Requirement for 3 months 78840 kg
Say 50000 kg
Number of 20 kg cakes 2500
Number of layers provided 6.00
Area required for 6 layer stack 50.00 m2
Lime
Assume average dose of Alum required for
monsoon season 20.00 mg/l
Requirement of Alum per day 700.80 kg/day
Requirement for 3 months 63072 kg
Say 40000 kg
Number of 50 kg bags 800
Number of layers provided 6.00
Area required for 6 layer stack 32.00 m2
Area required for Alum and Lime 82.00 m2
Area needed for moving space and passage 50.00 %
Total area needed 123.00 m2
Provide store area 125.00 m2
Size of chemical house 10.80 x 12.00 m
Height of chemical house assumed 4.20 m
8 Alum solution tank
Dosage of Alum 25 mg/l
Solution strengh 5.00 %
Number of Alum tanks 2.00 (One standby)
 Wt. of chemical per unit volume of
solution at 5 % stregth 52.70 mg/l
Total wt. of Alum per day 876.00 kg/day
Wt. of Alum per shift (Qty/3) 292.00 kg
Volume of solution (Qty per shiftx1000/52.7) 5540.80 Ltr = 5.54 m3
Provide Volume of tank 3.50 m3
Liquid depth 0.65 m
Hence provide 2.40 x 2.40 x 0.75 m
Wall thickness 0.20 m
Hence provide 2.80 x 2.80 x 0.75 m
9 Lime solution tank
Dosage of Lime 20 mg/l
Solution strengh 5.00 %
Number of Alum tanks 2.00
Wt. of chemical per unit volume of
solution at 5 % stregth 52.70 mg/l
Total wt. of Alum per day 700.80 kg/day
Wt. of Alum per shift (Qty/3) 233.60 kg
Volume of solution (Qty per shiftx1000/52.7) 4432.64 Ltr = 4.43 m3
Provide Volume of tank 2.80 m3
Liquid depth 0.65 m
Hence provide 2.20 x 2.00 x 0.75 m
Wall thickness 0.20 m
Hence provide 2.60 x 2.40 x 0.75 m
Building for accomodating solution tanks
Area required for 4 tanks 24.00 m2
Provide same area for perforated tray and
spray arrangements 24.00 m2
Provide same area for keeping chemicals
for 1 week, working space and platform 24.00
Total area 72.00
Provide 80.00 m2
Provide size 12.00 x 7.20 m

10 Rapid sand filter

Assume filter rate (Fr) - 80.00 lpm/m2
Actual filter time available (Ft) - 23.58 Hr
Area required = (Dc / Fr) x (24/Ft) - 309.58 m2
Provide total area of filter bed(Af) 180.00 m2
Number of filter beds (Q0.5/4.69) - 8.15
Say - Number of beds (Nb) 7 Beds
Stand by 1 Bed
Total beds needed 8 Beds
 Area for each bed (Af/Nb) - 25.71 m2
Say 26.00 m2
Assume L/B - 1.25
Width B - 4.56 m
Length - 5.70 m
Provide size 5.80 x 4.60 m
Area provided (Ab) - 26.68 m 2

Sand layer
Provide sand depth 60.00 cm
Effecive size 0.45 - 0.70 mm, Uniformity coefficient 1.30 - 1.70

Check for break through of floc through sand bed for 100 % over load
Qx d3 x h /L = B x 29323 (Hudson formula)
Depth of sand layer required - 0.44 m
Depth provided is 60 cm
Hence safe for 100 % over loading
Grvel layer
Provide gravel of size 65 mm - 38 mm to 5 mm - 2 mm
Total depth of gravel 55.00 cm
Bottom most portion - 65 mm - 38 mm size for a depth of 29 cm to
cover U/D pipe and support of U/D pipe
Water depth above sand 120.00 cm
Total depth of filter box needed 235 cm
Provide total depth including 50 cm free board 2.85 m
11 Under drain system
Area of one filter bed (Ab) - 26.68 m2
Area of orifice (Ao) 0.30% - 0.08 m2
Area of laterals (A) 2 x Area of orifice - 0.16 m2
Area of manifold 1.5 x area of laterals - 0.24 m2
Manifold
Assume width of manifold 0.55 m
Water depth 0.44 m
Provide total depth 0.65 m
Provide a central channel of size 0.55 x 0.65 m
Laterals
Provide 75 mm PVC 10 kg pipes as lateral
Internal diameter of lateral - 65.20 mm
Cross sectional area (a) - 0.003337 m2
No. of laterals = (A/a) - 47.95 No
Provide 48.00 Nos
Number of laterals on one side - 24 Nos
Length of lateral (L) - 2.03 m
Length of lateral / dia - 31.13 < 60 OK
Spacing of laterals = Length/No on one side 24.17 cm
 Provide spacing 20.00 cm
< 30 cm OK
Orifice - twin orifice per cross section of lateral at 30o to verticals
Total area (Ao) - 0.08 m2
Provide spacing (S) - 20.00 cm 7.5 - 30 cm
No of orifice in lateral on one side (L/S) - 11
No of orifice in lateral on either side (L/S) - 22 No
Provide 22 No
Total number of orifice (N) - 1056 Nos
Area of each orifice (Ao/N) - 0.76 cm2
Dia of orifice - 0.98 cm
Provide orifice of diameter 1.00 cm

12 Back wash
Rate of compressed air (Ra) - 0.90 m3/m2/min
Duration of air wash (Ta) - 5.00 min
Quantity of air =Ra x Ta x Ab - 120.06 m3
Rate of back wash water (Rw) - 0.50 m3/m2/min
Duration of water wash (Tw) - 10.00 min
Quantity of back wash water per bed
(Rw x Tw x Ab) - 133.40 m3
13 Wash water trough
Qty of BWW per bed per sec
(Qty per bed/ time) - 0.22 m3/sec
Number of parallel troughs provided - 2 Nos
Flow per trough - 0.11 m3/sec
Provide width - 0.40 m
Water depth (Based on Q = 1.376 b h3/2) - 0.34 m
Free board - 5.00 cm
Total depth of trough 39.00 cm
Provide total depth 40.00 cm
Height of top edge of trough
Assume expansion of sand during back washin 50.00 %
Increase of sand depth during back washing- 30.00 cm
Allowance provided above expanded sand - 5.00 cm
Depth of top edge of trough above sand - 35.00 cm
14 Gullet
Width of gullet = 2 x width of trough - 0.80 m
Provide width 0.80 m
Depth 0.45 m
15 Wash water tank
Capacity needed for washing 2 beds simulteniously 266.8 m3
 Assume extra quantity 5.00 %
Required volume 280.14 m3
Water depth 2.30 m
Floor area required - 121.80 m2
Provide size 11.70 x 10.50 x 2.75 m
16 Inlet channel for each filter bed
Number of filter beds - 7 Nos
Flow per bed - 208.57 m3/hr
Assume overload - 20.00 %
Flow per bed - 250.28 m3/hr
Velocity assumed - 0.80 m/s
Area required - 0.09 m2
Assume wiater depth( = depth of water in
main channel) - 0.30 m
Width needed - 0.30 m
Provide width - 0.20 m
Provide total depth ( = depth of main channel) 0.40 m
Assume total length including filter feed chann 30.00 m
17 Clear water sump
Capacity as per DER - 1495 m3
Provide capacity 15.00 Lakh ltr
Water depth 3.00 m
Provide size 27.70 x 14.10 x 4.50 m
18 Clear water pump house
Number of pump sets to be installed - 6.00 Nos
Area assumed for one pumpset 10.00 m2
Area required for pumpset - 60 m2
Area required for indoor transformer - 50 m2
Area for other installations and free space 60 m2
Total floor area - 170 m2
Provide area 170.00 m2
Provide length and width as - 27.70 x 6.90 m
19 Filtered water channel to sump
Quantity of flow - 1460.00 m3/hr
Overload assumed - 20.00 %
Velocty - 0.80 m/sec
Area required A - 0.61 m2
Asuume width W 0.8 m
Water depth A/W - 0.76 m
Free board - 0.15 m
Total depth 0.91
Provide total depth 0.65 m
Legth assumed - 20 m
20 Filter wash water inlet pipe from overhead tank
Rate of backwash water applied - 0.50 m3/m2/min
Area of one filter bed - 26.68 m2
Wash water required per bed (Rate x area) - 13.34 m3/min
0.22 m3/s
Assume overload 20.00 %
Quantity of water - 0.26 m3/s
Velocity of flow assumed - 2.75 m/s
Diameter required - 0.35 m
Provide diametr of pipe 350 mm

21 Filter house
Ground floor area requirement
Total area for filter beds
(No of beds x Area of 1 bed) - 213.00 m2
Area for walk way, appurtanances etc.
(same as area of filter beds) 213.00 m2
Pipe gallery (50 % of filter beds) 106.50 m2
Chemical storage house 125.00 m2
Front Lobby 30.00 m2
Total area of filter house 687.50 m2
Provide size 28.00 x 25.20 m
First floor area requirements
Laboratory - 30.00 m2
Office room 20.00 m2
Air compressor room 20.00 m2
Alum & Lime solution tanks - 80.00 m2
Total area required 150.00 m2
Area for moving and other appurtanances
75.00 m2
(50 % of total)
Total First floor area of filter house 225.00 m2 24.00 x 10.80 m

22 Constructing toilet & septic tank

It is proposed to constrct a toilet block of size 4 m x 4 m . The floor and side
wall of the toilet, urinal and bath room is to be finished with tiles. Indian type
WC with flush tank - 1set and urinals - 2sets are proposed. Septic tank of size
4m x 2 m with 3 compartment and sock pit of size 2 m dia are also proposed.
Inside Size of toilet 4.00 x 4.00 x 3.00 m
Inside Size of septic tank 4.00 x 2.00 x 2.00 m
23 Backwash water settling system
A settling tank of capacity equal to that of backwash water quantity generated
from two filter beds are needed.
a) Settling tank
Quantity of backwash water from filter bed - 266.80 m3
Assume the scraping of sludge deposit at
6Months intervals, so the volume of
sludge deposit during 6Month period - 50.00 m3
Volume of settling tank required - 316.80 m3
Assume water & sludge depth - 3.00 m
Floor area required - 105.60 m2
Provide a size - 15.00 x 7.50 x 3.30 m

24 Drain for disposing waste water from the plant

Quantity of back wash water per bed - 133.40 m3
Time for generation of back wash water qty- 10.00 min
Discharge rate (qty/time) - 0.278 m3/s
Over load assumed = 50.00 %
Velocity assumed = 1.00 m/s
Area of channel required - 0.42 m2
Asume wdth of channel - 0.65 m
water depth = 0.65 m
Assume free board - 0.20 m
Side wall height - 0.85 m
Provide channel size 0.65 x 0.85 m
Length of channel required - 60.00 m
 DESIGN CRITERIA OF WATER TREATMENT PLANTS
Design criteria of various units
1 Aerator
Normal value
Area required - 0.015 to 0.045 m /m /hr
2 3
0.03 m2/m3/hr
Launder is to besigned for 20% overload
Velocity in collecting chanel - 1 m/s (max.)

2 Channel from aerator to flash mixer

Maximum velocity - 1.5 m/s
Overload - 20 %
3 Flash mixer
Detention time - 30 to 60 sec 60 sec
Velocity of flow - 0.9 m/sec 0.9 m/s
Depth - 1 to 3 m 1.5 m
RPM of blades - 100 100 RPM
Loss of head - 0.4 to 1 m

Power requirement

Velocity gradient, G = (PT/µ x Vol) 0.5

G - Temporal Mean velocity gradient,(1/s)

PT - Total power input per unit time(N m/s)
µ - absolute viscosity of water(N s/m2)
Vol - Volume of water to which power is applied(m3)

Recommended detention time and net power requirement

Net power input
DT G Net power input
per unit volume
Watts/m3 Watts/m3 of flow
S S-1
volume per hr
60 300 72 1.2
50 360 104 1.4
40 450 162 1.8
30 600 288 2.4
25 720 415 2.9
20 900 648 3.6
 Note: Calculations based on water temperature of 300C
µ = 0.8 x 10-3 Ns/m2 (Source : IS 7090-1985)

In the case of vane type of impeller, the rpm of the supporting shaft is generally 60
to 100 and the maximum unsupported legth of the shaft does not exceed 3 m.
Vertical srips or baffles, projecting 1/10 to 1/12 tank diameter, at minimum of four
places, along the walls of the tank shoud be provided to reduce vortex formation or
rotational movement of water about impeller shaft

4 Channel from flash mixer to clariflocculator

Velocity - 0.8-1.8 m/s
Overload - 20 %

5 Condutes dimentions
Velocity m/sec
a) Influent condute carrying raw water 0.9 to 1.8
b) Influent water carrying flocculated water 0.8 to 1.8
c) Effluent condutes carrying filtered water 0.9 to 1.8
d) Drainage condute carrying spent w/w 1.2 to 1.4
e) Wash water codute carrying clear w/w 2.4 to 3.6
f) Filter to waste connection 3.6 to 4.5
Ref: Clause 11.30 Practical Hand book on Public Health Engineering
6 Clariflocculator
A Flocculator
Detention time - 20 to 30 min 30 min
Depth - 3 to 4.5 m 3m
Velocity of flow - 0.2 0.8 m/sec 0.4 m/sec
Total area of paddles - 10 to 25 % of XL area of tank 15 %
Peripheral velocity of blade - 0.2 to 0.6 m/sec 0.4 m/sec
Velocity gradient G - 10 to 75 s-1
Dimentionless factor Gt - 104 to 105
Power consumption - 10 to 36 KW/MLD
Outlet velocity to settling
tank where water has to flow
thriugh pipe or channel - 0.15 to 0.25 m/sec
B Clarifier
 Detention time - 2 to 2.5 hr for flocculated water 2.5 hr
Surface loading - 30 to 40 m3/m2/hr 35 m3/m2/hr
Weir loading at outlet
100 to 300 m3/m/day
Upto 1500 m3/m/day for well
- designed danks
Water depth - 2.5 to 5 m 3m
Extra depth for sludeg storage 25 %
Floor slope 1 in 12

Inlet velocity - 0.3 m/min. below the bottom of the partition

wall between the flocculator and the clarifier
Scraper tip velocity - one revolution in 40 to 80 minutes of the scraper
Power requirement - 0.75 watts/m
Normally 100 of
2
mmtank areamm
to 200 for sraper mechanism
for mechanized
unit and above 200 mm for non-mechanized
Diameter of sludge pipe -
units
C Collecting channel
Velocity - less than 0.6 m/s
Width - 0.4 to 0.8 m
Overload - 20 %

7 Outlet channel from clariflocculator

Velocity - 1 m/s
Overload - 20%
8 Rapid sand filter
Filter rate - 80 to 100 lpm/m2 80 lpm/m2
Depth of sand layer - 60 to 75 cm 75 cm
Gravel layer upto U/D - 2 mm to 40 mm size, 50 cm 55 cm
For support of U/D 10 cm
Total gravel layer depth 65 cm
The specification of gravel as recommended by Cox in
W.H.O. monograph series 49, Operation and control of Water
Treatment Processes is as under
Range in Range in
size, mm depth, cm
65 -38 13 - 20
38 - 20 8 -13
20 - 12 8- 13
 12 - 5 5-8
5-2 5-8
Total 39 -62

Number of filter beds - Q0.5/4.69 Min:2Nos

Check for break through of floc through sand bed for 100 %
over load
Qx d3 x h /L = B x 29323 (Hudson formula)
Q - Rate of filtration in m3/m2/hr
B- Break through index
( Poor response - 4 x 10-4, Good response - 6 x 10-3)
d - Av. Sand size =0.6 mm,
h - loss of head in m = 2.5 m
L = depth of sand layer required in m

Sand specification
Effective size - 0.45 to 0.70
Uniformity coefficient - Not less than 1.3, Not more than 1.7
Depth of gravel layer in c d = 2.54 x k x(log dg)
Coefficient k = 12
dg - size of gravel in mm (Max. 40 mm)
Water depth above sand 1.3 m to 1.6 m 1.4 m
Permissible value of head loss 2.5 m to 3.0 m
9 Under drain system
Area of orifice 0.3 % of filter area
Area of laterals 2 x Area of orifice
Area of manifold (1.5 to 2) x Area of laterals
Spacing of orifice 30 cm for 18 mm dia
7.5 cm for 6 mm dia
Appx. Equal to spacing of lateral
Size of perforations Perforations 5 mm to 12 mm
Ratio of lengh to damentr of lateralsShall not exceed 60

10 Back wash with air water system

Rate of compressed air 0.6 to 0.9 m3/m2/min of filter surface
at 0.35 kg/cm2 for 5 min.
 Rate of wash water 0.4 to 0.6 m3/m2/min of filter surface
under a head of 10 12 m of water at the under
drain
Normally 0.6 m3/m2/min for 5 - 10 min.

11 Back wash water trough

Clear distance b/w trough Not more than 2 m
Q = 1.376 b h3/2
b = width of trough in m
h = water depth in m
Q = Flow in m3/sec
Free board 5 cm
Horizontal travel of dirty water 0.6 m to 1 m
Or the distance of trough from the side wall shall not be more than 1 m
Bottom of trough above the
expanded sand 5 cm to 10 cm
12 Gullet
Width of gullet > 2 x width of trough
Depth of gullet 40 cm
13 Wash water tank
Capacity For two beds simulteniously
14 Clear water sump
Capacity 1 hour starage if no distribution
15 Clear water pump house
Length 2 m per pump set
Width 3.5 m

`
 Details of head losses in various channels for 120 % of average flow - Manning's formula n= 0.013

Head loss
Water Hydraulic
Flow Flow Velocity Width Length including 10
Sl No Channel discription depth gradient
(m3/hr) m3/s m/s m m % for minor
m (m/m)
losses
1 Collecting launder of
aerator 876.00 0.24 0.90 0.70 0.40 0.00021 11.93 0.003
2 Aerator to flash mixer 1752.00 0.49 0.80 0.90 0.68 0.00032 10.00 0.004
3 Peripheral launder of
clariflocculator 438.00 0.12 0.50 0.50 0.48 0.00007 33.76 0.003
4 Channel between
clariflocculator and
filter including filter
feed channel 876.00 0.24 0.80 0.70 0.43 0.00019 30 0.006
5 Filtered water channel 1752.00 0.49 0.80 0.80 0.76 0.00034 20 0.007

Details of head losses in various pipes for 120 % of average flow - Hazen Williams formula C= 100
Head loss
Diameter Hydraulic
Flow Flow Velocity Length including 10
Sl No Pipe discription Value of C of pipe gradient
(m3/hr) m3/s m/s m % for minor
mm (m/m)
losses
1 Outlet pipe from flash
mixer to 876.00 0.24 0.90 100.00 500.00 0.0044 40.00 0.194
clariflocculator
Loss at entrance
(0.5 x V2/(2 x g) 0.90 0.021
 Loss at exit
(1.0 x V2/(2 x g) 0.90 0.041
Loss at bends - 2 Nos
(1.2 x V2/(2 x g)
0.90 0.099
2 Central shaft of the
clariflocculator 876.00 0.24 0.80 100.00 450.00 0.0073 5.00 0.04

Calculation of HGL at different locations

1 Top level of areator 56.00 m
2 Number of steps 4 m
3 Rise of each step 0.2 m
4 Free fall in launder 0.2 m
5 Total depth from top of aerator to launder 1 m
6 TWL in launder at start (1-5) 55.000 m
7 Frictional loss in launder 0.003 m
8 TWL in launder at end (6- 7) 54.997 m
9 Free fall in raw water channel 0.300 m (assumed)
10 TWL in raw water channel at start (8-9) 54.697 m
11 Frictional loss in channel 0.004 m
12 TWL in raw water channel at end (10-11) 54.693 m
13 Free fall from raw water channel to flash mixer 0.400 m (assumed)
14 TWL in flash mixer (12-13) 54.293 m
15 Water depth in flash mixer 3.000 m
16 RL of bottom of flash mixer (14-15) 51.293 m
17 Frictional loss in pipe from flash mixer to clariflocculato 0.395 m
18 Water level difference betweem TWL of flash mixer
and TWL in clariflocculator (assumed ) 0.100 m
19 TWL in clariflocculator (14-17-18) 53.798 m
20 Water depth at peripheral wall 4.000 m
20 RL of bottom of clariflocculator peripheral wall (19-20) 49.798 m
21 Depth at center of clariflocculator 5.000 m
22 RL at bottom of clariflocculator at center (20-21) 48.798 m
23 Free fall from clarifier to launder 0.200 m (assumed)
24 TWL in launder at start (19-23) 53.598 m
25 Frictional loss in launder 0.003 m
26 TWL in launder at end (24-25) 53.595 m
27 Free fall from launder to channel 0.100 m
28 TWL in channel at start (27-28) 53.495 m
29 Frictional loss in channel 0.006 m
30 TWL at channel outlet(28-29) 53.489 m
31 Free fall from channel to filter bed 0.300 m (assumed)
32 FSL at filter bed (30-31) 53.189 m
33 Water depth in filter bed 1.200 m
34 Depth of sand 0.600 m
35 Depth of gravel 0.550 m
36 RL of filter bottom (32-33-34-35) 50.839 m
37 Depth of manifold 0.650 m
38 RL of manifold pit (36-37) 50.189 m
39 Head loss through filter 1.200 m (assumed)
40 TWL of upstream of control chamber (32-39) 50.789 m
41 Free fall from manifold to filtered water channel 0.300 m (assumed)
42 TWL of clear water channel at start (40-41) 50.489 m
43 Frictional loss in clear water channel 0.007 m
44 TWL in clear water channel at end (42-43) 50.482 m
45 Water depth in clear water channel 0.760 m
46 RL at bottom of clear water channel (44-45) 49.722 m
47 Free fall from clear water channel to sump 0.300 m (assumed)
48 TWL in sump (46-47) 49.422 m
49 Water depth in CWS 3.00 m
50 RL at floor of CWS 46.422 m
 HYDRAULIC FLOW DIAGRAM OF WATER TREATMENT PLANT

WASH WATER TANK

56.00
FLASH MIXER
54.697 54.293 53.798
53.189
WATER
SAND
GRAVEL 50.839
48.798 MANIFOLD 49.422
AIRATOR 50.189
CLARI FLOCCULATOR FILTER HOUSE

46.422
CLEAR WATER SUMP

Total head loss = 6.58 m

 Construction of 35mld Water Treatment Plant at Malayil

Item No L B D Qty Rate Amount Total

1 Aerator
Earth work 1x 5.50 x 5.50 x 3.00 = 90.75 m3 @ Rs 257.07 per m3 = Rs 23329.00
Foundation (CC 1:3:6) 1x 5.50 x 5.50 x 0.20 = 6.05 m @ Rs
3
7758.17 per m3
46937.00
Footing (RCC 1:1.5:3) 1x 5.40 x 5.40 x 0.60 = 17.50 m @ Rs
3
10213.42 per m3
178694.00
Footing column (RCC 1:1.5:3) 6x 2.00 x 2.00 x 0.50 = 12.00 m @ Rs
3
13242.94 per m3
158915.00
Central column (RCC
1:1.5:3) 1x 3.14 x 1.20 x 0.30 3.80 = 4.30 m3
Tray support columns 6x 0.30 x 0.30 x 3.00 = 1.62 m3
Sum 5.92 m3 @ Rs 17591.14 per m3 104061.00
Tray support beam 1x 3.14 x 8.37 x 0.23 x 0.30 = 1.81 m3
Tray 1 (RCC 1:1.5:3) 1x 3.14 x 6.90 x 6.90 x 0.15 / 4.00 = 5.61 m3
Tray 2 (RCC 1:1.5:3) 1x 3.14 x 5.50 x 5.50 x 0.15 / 4.00 = 3.56 m3
Tray 3 (RCC 1:1.5:3) 1x 3.14 x 4.10 x 4.10 x 0.15 / 4.00 = 1.98 m3
Tray 4 (RCC 1:1.5:3) 1x 3.14 x 2.70 x 2.70 x 0.15 / 4.00 = 0.86 m3
Collection tray base 1x 3.14 x 8.60 x 8.60 x 0.15 / 4.00 8.71 m3
Collection tray side wall 1x 3.14 x 8.45 x 0.55 x 0.15 2.19 m3
Sum 22.53 m3 @ Rs 16425.80 per m3 370041.00
Plastering
Tray 1 2 x 3.14 x 6.90 x 6.90 / 4.00 = 74.75
Tray 2 2 x 3.14 x 5.50 x 5.50 / 4.00 = 47.49
Tray 3 2 x 3.14 x 4.10 x 4.10 / 4.00 = 26.39
Tray 4 2 x 3.14 x 2.70 x 2.70 / 4.00 = 11.45
Collection tray 2 x 3.14 x 8.60 x 8.60 / 4.00 = 116.12
Collection tray side wall 2 x 3.14 x 8.45 x 0.55 29.19
Total plastering 305.38 m2 @ Rs 3318.00 per 10m2 = Rs 101325.00

Reinforcement
Total RCC work 56.32 m3
 Say 50.00 m3 @ 100.00 kg /m3 = 5000.00 kg @ Rs 8767.00 per qtl = Rs 438350.00
Total 1421652.00 1421652.00
2 Raw water Channel
Length 10 m
Foundation (CC 1:3:6) 1x 10.00 x 1.40 x 0.15 = 2.10 m3 @ Rs 7758.17 per m3 16292.00
Bottom slab (RCC 1:1.5:3) 1x 10.00 x 1.20 x 0.20 = 2.40 m @ Rs
3
16425.80 per m 3
= Rs 39422.00
Side wall (RCC 1:1.5:3) 2x 10.00 x 0.15 x 0.60 = 1.80 m @ Rs
3
20793.70 per m 3
= Rs 37429.00
Plastering (cm 1:3 12 mm thic 1x 10.00 x 3.00 = 30.00 m @ Rs
2
3318.00 per 10 m = Rs
2
9954.00

Reinforcement
Total RCC work 4.20 m3
Say 4.20 m3 @ 100.00 kg /m3 = 420.00 kg @ Rs 8767.00 per qtl = Rs 36821.00
Total 123626.00 123626.00
3 Flash mixer
Diameter 2.00 m
Earth work 2x 3.14 x 2.70 x 2.70 x 2.00 / 4.00 = 22.89 m3 @ Rs 257.05 per m3 = Rs 5884.00
Foundation (CC 1:3:6, 40 mm 2x 3.14 x 2.70 x 2.70 x 0.15 / 4.00 = 1.72 m @ Rs
3
7758.17 per m 3
= Rs 13319.00
Floor slab (RCC 1:1.5:3) 2x 3.14 x 2.50 x 2.50 x 0.30 / 4.00 = 2.94 m @ Rs
3
10213.42 per m 3
= Rs 30066.00
Side wall (RCC 1:1.5:3) 2x 3.14 x 2.30 x 0.25 x 3.30 = 11.92 m @ Rs
3
20793.70 per m 3
= Rs 247784.00
Plasering (cm 1:3 12 mm thick)
Floor 2x 3.14 x 2.50 = 15.70
Side wall 4x 3.14 x 2.30 = 28.89
Total plastering 44.59 m2 @ Rs 3318.00 per 10 m2= Rs 14794.00

Reinforcement
Total RCC work 14.86 m3
Say 9.80 m3 @ 100.00 kg /m3 = 980.00 kg @ Rs 8767.00 per qtl = Rs 85917.00
Total 397764.00 397764.00

4 Distribution chamber 2.60 x 1.65 x 1.20

Earth work 1x 3.70 x 2.75 x 2.20 = 22.39 m3 @ Rs 257.05 per m3 = Rs 5754.00
Foundation (CC 1:3:6,40 mm m 1 x 3.70 x 2.75 x 0.15 = 1.53 m @ Rs
3
7758.17 per m 3
= Rs 11841.00
Floor (RCC 1:1.5:3) 1x 3.40 x 2.45 x 0.30 = 2.50 m @ Rs
3
10213.42 per m 3
= Rs 25523.00
Side wall (RCC 1:1.5:3) 1x 9.50 x 0.25 x 1.20 = 2.85 m @ Rs
3
20793.70 per m 3
= Rs 59262.00
 Plastering
Floor 1x 3.40 x 2.45 = 8.33
Side wall 1x 9.50 x 1.20 = 11.40
Total plasetring 19.73 m2 @ Rs 3318.00 per 10 m2= Rs 6546.00
Reinforcement
Total RCC work 5.35 m3
Say 5.35 m3 @ 100.00 kg /m3 = 535.00 kg @ Rs 8767.00 per qtl = Rs 46903.00
Total 155829.00 155829.00

5 Chemical house
Earth work 1x 47.60 x 0.75 x 1.00 = 35.70 m3 @ Rs 257.07 per m3 = Rs 9177.00
Foundation (CC1:3:6) 1x 47.60 x 0.75 x 0.15 = 5.36 m @ Rs
3
7758.17 per m 3
= Rs 41545.00
Foundation Strip Beam(RCC) 1x 47.60 x 0.50 x 1.00 = 23.80 m @ Rs
3
15342.05 per m 3
= Rs 365141.00
Floor (CC 1:2:4,20 mm metal) 1x 10.80 x 12.00 x 0.20 = 25.92 m @ Rs
3
8491.54 per m 3
= Rs 220101.00
Side wall (Brick work in cm 1: 1x 45.60 x 0.22 x 4.20 = 42.13 m @ Rs
3
8830.07 per m 3
= Rs 372050.00
Lintel (RCC 1:1.5:3) 1x 45.60 x 0.22 x 0.15 = 1.50 m @ Rs
3
21831.55 per m 3
= Rs 32852.00
Sun shade (RCC 1:1.5:3) 1x 45.60 x 0.60 x 0.10 = 2.74 m @ Rs
3
18586.80 per m 3
= Rs 50853.00
Roof beams (RCC 1:1.5:3) 1x 10.80 x 0.22 x 0.30 = 0.71 m @ Rs
3
19884.70 per m 3
= Rs 14174.00
Roof salb (RCC 1:1.5:3) 1x 11.50 x 12.70 x 0.12 = 17.53 m @ Rs
4
16425.80 per m 4
= Rs 287879.00

Column (RCC 1:1.5:3) 1x 0.30 x 0.30 x 5.20 = 0.47 m3 @ Rs 20489.94 per m3 = Rs 9589.00
Plasering (cm 1:4, 12 mm)
Walls 2x 45.60 x 4.20 383.04 m2
Roof slab 2x 11.50 x 12.00 276.00 m2
Sun shade 2x 11.50 x 12.70 292.10 m2
Total plasering 951.14 m2 @ Rs 3318.00 per 10 m2= Rs 315588.00

Reinforcement
Total RCC work 46.75 m3

Say 47.00 m3 @ 100.00 kg /m3 = 4700.00 kg @ Rs 8767.00 per qtl = Rs 412049.00

Doors 1.00 No @ Rs 18000.00 per E = Rs 18000.00
 Windows 2.00 No @ Rs 15000.00 per E = Rs 30000.00
Total 2178998.00 2178998.00
6 Alum and Lime solution tanks
Working plat form (RCC 1:1.5 1x 9.00 x 7.20 x 0.20 = 12.96 m3 @ Rs 16425.80 per m3 = Rs 212878.00
Alum solution tank =
Side wall (RCC 1:1.5:3) 2x 11.20 x 0.20 x 0.75 = 1.68 m3 @ Rs 20793.70 per m3 = Rs 34933.00
Lime solution tank =
Side wall (RCC 1:1.5:3) 2x 8.40 x 0.20 x 0.75 = 1.26 m3 @ Rs 20793.70 per m3 = Rs 26200.00
Building
Earth work for foundation 1x 32.40 x 0.80 x 0.80 = 20.74 m3 @ Rs 257.05 per m3 = Rs 5330.00
Foundation (CC 1:3:6, 40 mm 1x 32.40 x 0.80 x 0.15 = 3.89 m @ Rs
3
7758.17 per m 3
= Rs 30164.00
Foundation Strip Beam(RCC) 1x 32.40 x 0.60 x 1.00 = 19.44 m @ Rs
3
15342.05 per m 3
= Rs 298249.00
Floor (CC 1:2:4) 1x 9.00 x 7.20 x 0.15 = 9.72 m @ Rs
3
8491.54 per m 3
= Rs 82538.00
Walls (Brick work in cm 1:5) 1x 32.40 x 0.22 x 4.00 = 28.51 m @ Rs
3
8830.07 per m 3
= Rs 251763.00
Lintel (RCC 1:1.5:3) 1x 32.40 x 0.22 x 0.15 = 1.07 m @ Rs
3
21831.55 per m 3
= Rs 23342.00
Sun shade (RCC 1:1.5:3) 1x 32.40 x 0.60 x 0.10 = 1.94 m @ Rs
3
18586.80 per m 3
= Rs 36133.00
Roof slab RCC 1:1.5:3) 1x 9.00 x 7.20 x 0.12 = 7.78 m @ Rs
3
16425.80 per m 3
= Rs 127727.00
Plastring (cm 1:4,12 mm)
Walls 2x 32.40 x 4.00 = 259.20
Roof slab 2x 9.00 x 7.20 = 129.60
Sun shade 2x 32.40 x 0.60 = 38.88
Total plasering = 427.68 m2 @ Rs 3318.00 per 10 m2= Rs 141904.00

Reinforcement
Total RCC work 46.13 m3

Say 47.00 m3 @ 100.00 kg /m3 = 4700.00 kg @ Rs 8767.00 per qtl = Rs 412049.00

Others
Doors 1.00 No @ Rs 18000.00 per E = Rs 18000.00
Windows 2.00 No @ Rs 15000.00 per E = Rs 30000.00
Total 1731210.00 1731210.00
7 Clariflocculator
Earth work 2x 3.14 x 25.00 x 25.00 x 5.50 / 4.00 = 5396.88 m3 @ Rs 257.05 per m3 = Rs 1387267.00
Foundation (CC 1:3:6, 40 mm 2x 3.14 x 23.00 x 23.00 x 0.20 / 4.00 = 166.11 m @ Rs
3
7758.17 per m 3
= Rs 1288679.00
 Floor slab (RCC 1:1.5:3) 2x 3.14 x 23.00 x 23.00 x 0.30 / 4.00 = 249.16 m3 @ Rs 10213.42 per m3 = Rs 2544766.00
Side wall of flocculator (RCC 2x 3.14 x 6.50 x 0.20 x 5.00 = 40.82 m @ Rs
3
20793.70 per m 3
= Rs 848799.00
Side wall of clarifier (RCC 1:1 2x 3.14 x 22.00 x 0.30 x 4.00 = 165.79 m @ Rs
3
20793.70 per m 3
= Rs 3447429.00
Central column for pipe (RCC 2x 3.14 x 4.50 x 0.30 x 5.00 = 42.39 m @ Rs
3
20489.94 per m 3
= Rs 868569.00
Plastering
Floor 2x 3.14 x 23.00 x 23.00 / 4.00 = 830.53
Sides of flocculator 4x 3.14 x 6.50 x 5.00 = 408.20
Sides of clarifier 4x 3.14 x 22.00 x 4.00 = 1105.28
Total plastering 2344.01 m2 @ Rs 3318.00 per 10 m2= Rs 777743.00
Total

Reinforcement
Total RCC work 498.16 m3

Say 500.00 m3 @ 100.00 kg /m3 = 50000.00 kg @ Rs 8767.00 per qtl = Rs 4383500.00

Total 15546752.00 15546752.00
8 Filter house
Ground Floor 28.00 x 25.20
Earth work Columns 64 x 2.50 x 2.50 x 2.00 = 800.00 m3 @ Rs 257.05 per m3 = Rs 205640.00
Column Footings CC 1:3:6 64 x 2.50 x 2.50 x 0.10 = 40.00 m @ Rs
3
7758.17 per m 3
= Rs 310327.00
Column Footings RCC 1:1.5:3 64 x 2.30 x 2.30 x 0.70 = 236.99 m @ Rs
3
10213.42 per m 3
= Rs 2420499.00
Columns (RCC 1:1.5:3) 64 x 0.40 x 0.30 x 5.00 = 38.40 m @ Rs
3
20489.94 per m 3
= Rs 786814.00
Tie beams (RCC 1:1.5:3) 8x 25.20 x 0.30 x 0.50 = 30.24 m @ Rs
3
19884.70 per m 3
= Rs 601313.00
8x 28.00 x 0.30 x 0.50 = 33.60 m @ Rs
3
19884.70 per m 3
= Rs 668126.00
Tie beams (RCC 1:1.5:3) 8x 25.20 x 0.30 x 0.50 = 30.24 m @ Rs
3
19884.70 per m 3
= Rs 601313.00
8x 28.00 x 0.30 x 0.50 = 33.60 m @ Rs
3
19884.70 per m 3
= Rs 668126.00
Floor slab (RCC 1:1.5:3) 1x 29.20 x 26.40 x 0.30 = 231.26 m @ Rs
3
16425.80 per m 3
= Rs 3798696.00
Lintel (RCC 1:1.5:3) 1x 106.40 x 0.30 x 0.15 = 4.79 m @ Rs
3
21831.55 per m 3
= Rs 104529.00
Sunshades (RCC 1:1.5:3) 1x 106.40 x 0.60 x 0.10 = 6.38 m @ Rs
3
18586.80 per m 3
= Rs 118658.00
Roof slab (RCC 1:1.5:3) 1x 29.20 x 26.40 x 0.15 = 115.63 m @ Rs
3
16425.80 per m 3
= Rs 1899348.00
Side wall (Brick work in cm 1: 1x 106.40 x 0.30 x 4.00 = 127.68 m @ Rs
3
8830.07 per m 3
= Rs 1127423.00
Floor beams (RCC 1:1.5:3) 8x 25.20 x 0.30 x 0.50 = 30.24 m @ Rs
3
19884.70 per m 3
= Rs 601313.00
8x 28.00 x 0.30 x 0.50 = 33.60 m @ Rs
3
19884.70 per m 3
= Rs 668126.00
Plastering
Floor 1x 29.20 x 26.40 = 770.88
Side walls 2x 106.40 x 4.00 = 851.20
Roof slab 2x 29.20 x 26.40 = 1541.76
3163.84 m2 @ Rs 3318.00 per 10 m2= Rs 1049762.00
Doors 2.00 No @ Rs 18000.00 per E = Rs 36000.00
Windows 12.00 No @ Rs 15000.00 per E = Rs 180000.00
Flooring 1x 29.20 x 26.40 = 770.88 m2 @ Rs 2000.00 per 1m2 = Rs 1541760.00
Total
Reinforcement
Total RCC work 529.88 m3
Say 530.00 m3 @ 100.00 kg /m3 = 53000.00 kg @ Rs 8767.00 per qtl = Rs 4646510.00
Total 22034283.00
3 % for Toilet and septic tank 661028.00
Total 22695311.00 22695311.00

First Floor 24.00 x 10.80

Floor (CC 1:2:4) 1x 24.00 x 10.80 x 0.05 = 12.96 m3 @ Rs 8491.54 per m3 = Rs 110050.00
Lintel (RCC 1:1.5:3) 1x 69.60 x 0.30 x 0.15 = 3.13 m @ Rs
3
21831.55 per m 3
= Rs 68376.00
Sunshades (RCC 1:1.5:3) 1x 69.60 x 0.60 x 0.10 = 4.18 m @ Rs
3
18586.80 per m 3
= Rs 77618.00
Roof slab (RCC 1:1.5:3) 1x 24.00 x 10.80 x 0.15 = 38.88 m @ Rs
3
16425.80 per m 3
= Rs 638635.00
Side wall (Brick work in cm 1: 1x 69.60 x 0.30 x 4.00 = 83.52 m @ Rs
3
8830.07 per m 3
= Rs 737487.00
Columns (RCC 1:1.5:3) 64 x 0.40 x 0.30 x 4.65 = 35.71 m @ Rs
3
20489.94 per m 3
= Rs 731737.00
Roof beams (RCC 1:1.5:3) 8x 28.00 x 0.30 x 0.50 = 33.60 m @ Rs
3
19884.70 per m 3
= Rs 668126.00
8x 25.20 x 0.30 x 0.50 = 30.24 m @ Rs
3
19884.70 per m 3
= Rs 601313.00
Plastering
Floor 1x 24.00 x 10.80 = 259.20
Side walls 2x 69.60 x 4.00 = 556.80
Roof slab 2x 24.00 x 10.80 = 518.40
1334.40 m2 @ Rs 3318.00 per 10 m2= Rs 442754.00
Doors 3.00 No @ Rs 18000.00 per E = Rs 54000.00
Windows 8.00 No @ Rs 15000.00 per E = Rs 120000.00
Flooring 1x 24.00 x 10.80 = 259.20 m2 @ Rs 2000.00 per 1m2 = Rs 518400.00
Total
Reinforcement
Total RCC work 145.74 m3
 Say 146.00 m3 @ 100.00 kg /m3 = 14600.00 kg @ Rs 8767.00 per qtl = Rs 1279982.00
Total 6048478.00 6048478.00
9 Filter box (Dual media)
Floor of filter beds (RCC 1:1.5 8x 6.30 5.10 x 0.20 = 51.41 m3 @ Rs 10213.42 per m3 = Rs 525051.00
Side
Walkwall (RCC 1:1.5:3)
way(RCC 1:1.5:3) 8x 21.80 x 0.25 x 2.85 = 124.26 m3 @ Rs 20793.70 per m3 = Rs 2583825.00
(area x thickness) (RCC
1:1.5:3) 1x 213.00 x 0.12 = 25.56 m3 @ Rs 18586.80 per m3 = Rs 475079.00
Wall finish using tiles
Tile fixing 8x 10.40 x 2.85 = 237.12 m2 @ Rs 1500.00 per m2 = Rs 355680.00
Cost of filter media
Anthracite 8x 5.80 x 4.60 0.30 = 64.03 m3 @ Rs 30000.00 per m3 = Rs 1920960.00
Filter sand 8x 5.80 x 4.60 0.30 = 64.03 m3 @ Rs 15000.00 per m3 = Rs 960480.00
Gravel 8x 5.80 x 4.60 0.55 = 117.39 m3 @ Rs 15000.00 per m3 = Rs 1760880.00
Back wash water trough
Bottom slab (RCC 1:1.5:3) 16 x 4.60 x 0.40 0.12 = 3.53 m3 @ Rs 18586.80 per m3 = Rs 65663.00
Sides (RCC 1:1.5:3) 16 x 4.60 x 0.12 0.40 = 3.53 m @ Rs
3
20793.70 per m 3
= Rs 73460.00
Gullet
Bottom slab (RCC 1:1.5:3) 8x 5.80 x 0.80 0.12 = 4.45 m3 @ Rs 18586.80 per m3 = Rs 82793.00
Sides (RCC 1:1.5:3) 8x 5.80 x 0.12 0.45 = 2.51 m3 @ Rs 20793.70 per m3 = Rs 52101.00

Plastering of trough
Bottom Slab 32 x 4.60 x 0.64 = 94.21
Sides 64 x 4.60 x 0.40 = 117.76
Plastering of gullet
Bottom Slab 16 x 5.80 x 1.04 = 96.51
Sides 32 x 5.80 x 0.45 = 83.52
Total plastering 392.00 m2 @ Rs 3318.00 per 10 m2= Rs 130066.00
Total
Reinforcement
Total RCC work 215.25 m3
Say 216.00 m3 @ 100.00 kg /m3 = 21600.00 kg @ Rs 8767.00 per qtl = Rs 1893672.00
Total 10879710.00 10879710.00
10 Clear water channel
Earth work 1x 15.00 x 1.30 x 1.00 = 19.50 m3 @ Rs 257.05 per m3 = Rs 5012.00
Foundation (CC 1:3:6,40 mm m 1 x 15.00 x 1.30 x 0.15 = 2.93 m @ Rs
3
7758.17 per m 3
= Rs 22693.00
 Floor (RCC 1:1.5:3) 1x 15.00 x 1.20 x 0.20 = 3.60 m3 @ Rs 16425.80 per m3 = Rs 59133.00
Side wall (RCC 1:1.5:3) 2x 15.00 x 0.15 x 0.65 = 2.93 m @ Rs
3
20793.70 per m 3
= Rs 60822.00
Cover slab (RCC 1:1.5:3) 1x 15.00 x 1.20 x 0.15 = 2.70 m @ Rs
3
16425.80 per m 3
= Rs 44350.00
Plastering
Floor 1x 15.00 x 1.20 = 18.00
Sides 4x 15.00 x 0.65 = 39.00
57.00 m2 @ Rs 3318.00 per 10 m2= Rs 18913.00
Reinforcement
Total RCC work 9.23 m3
Say 9.25 m3 @ 100.00 kg /m3 = 925.00 kg @ Rs 8767.00 per qtl = Rs 81095.00
Total 292018.00 292018.00
11 Clear water sump 27.70 x 14.10 x 4.50
Earth work filling 1x 31.70 x 18.10 x 1.00 = 573.77 m3 @ Rs 257.05 per m3 = Rs 147488.00
Foundation (CC 1:3:6,40 mm m 1 x 28.90 x 15.30 x 0.15 = 66.33 m @ Rs
3
7758.17 per m 3
= Rs 514565.00
Floor (RCC 1:1.5:3) 1x 28.70 x 15.10 x 0.30 = 130.01 m @ Rs
3
10213.42 per m 3
= Rs 1327857.00
Side wall (RCC 1:1.5:3) 1x 84.80 x 0.30 x 4.00 = 101.76 m @ Rs
3
20793.70 per m 3
= Rs 2115967.00
Cover slab 1x 28.30 x 14.70
Plastering
Floor 1x 28.70 x 15.10 = 433.37
Side wall 1x 84.80 x 4.00 = 339.20
Cover slab 1x 28.30 x 14.70 = 416.01
Total plasetring 1188.58 m2 @ Rs 3318.00 per 10 m2= Rs 394371.00
Reinforcement
Total RCC work 231.77 m3
Say 232.00 m3 @ 100.00 kg /m3 = 23200.00 kg @ Rs 8767.00 per qtl = Rs 2033944.00
Total 6534192.00 6534192.00
12 Clear water pump house 27.70 x 6.90
Floor (CC 1:3:6) 1x 27.70 x 6.90 x 0.15 = 28.67 m3 @ Rs 7758.17 per m3 = Rs 222423.00
Floor (CC 1:2:4) 1x 27.70 x 6.90 x 0.15 = 28.67 m @ Rs
3
8491.54 per m 3
= Rs 243448.00
Side wall (Brick work in cm 1: 1x 56.40 x 0.30 x 4.50 = 76.14 m @ Rs
3
8830.07 per m 3
= Rs 672322.00
Lintel (RCC 1:1.5:3) 1x 56.40 x 0.30 x 0.15 = 2.54 m @ Rs
3
21831.55 per m 3
= Rs 55408.00
Sunshades (RCC 1:1.5:3) 1x 42.16 x 0.60 x 0.10 = 2.53 m @ Rs
3
18586.80 per m 3
= Rs 47017.00
Roof slab (RCC 1:1.5:3) 1x 28.45 x 7.65
Plastering
 Floor 1x 27.70 x 6.90 = 191.13
Side wall 2x 56.40 x 4.50 = 507.60
Roof slab 1x 28.45 x 7.65 = 217.64
916.37 m2 @ Rs 3318.00 per 10 m2= Rs 304052.00
Rolling shutter 1.00 No @ Rs 35000.00 per 10 m = Rs
2
35000.00
Windows 6.00 No @ Rs 15000.00 per 10 m = Rs
2
90000.00
Reinforcement
Total RCC work 5.07 m3
Say 6.00 m3 @ 100.00 kg /m3 = 600.00 kg @ Rs 8767.00 per qtl = Rs 52602.00
Total 1722272.00
10 % for Gantry Girder 172227.00
Total 1894499.00 1894499.00
13 Wash water tank 11.70 x 10.50 x 2.75
Columns (RCC 1:1.5:3) 16 x 0.40 x 0.30 x 3.50 = 6.72 m3 @ Rs 20489.94 per m3 = Rs 137692.00
Floor beams (RCC 1:1.5:3) 4x 11.70 x 0.30 x 0.50 = 7.02 m @ Rs
3
19884.70 per m 3
= Rs 139591.00
4x 10.50 x 0.30 x 0.50 = 6.30 m @ Rs
3
19884.70 per m 3
= Rs 125274.00
Floor slab (RCC 1:1.5:3) 1x 12.30 x 11.10 x 0.30 = 40.96 m @ Rs
3
16425.80 per m 3
= Rs 672784.00
Side wall (RCC 1:1.5:3) 1x 45.60 x 0.30 x 2.75 = 37.62 m @ Rs
3
20793.70 per m 3
= Rs 782259.00
Columns (RCC 1:1.5:3) 4x 0.30 x 0.30 x 2.75 = 0.99 m @ Rs
3
20489.94 per m 3
= Rs 20285.00
Roof beams (RCC 1:1.5:3) 2x 11.40 x 0.30 x 0.40 = 2.74 m @ Rs
3
19884.70 per m 3
= Rs 54405.00
2x 10.20 x 0.30 x 0.40 = 2.45 m @ Rs
3
19884.70 per m 3
= Rs 48678.00
Cover slab 1x 12.30 x 11.10 x 0.12 = 16.38 m @ Rs
3
16425.80 per m 3
= Rs 269114.00
Plastering
Floor 2x 12.30 x 11.10 = 273.06
Side wall 2x 45.60 x 2.75 = 250.80
Cover slab 1x 12.30 x 11.10 = 136.53
Total plasetring 660.39 m2 @ Rs 3318.00 per 10m2 = Rs 219117.00
Reinforcement
Total RCC work 114.00 m3
Say 114.00 m3 @ 100.00 kg /m3 = 11400.00 kg @ Rs 8767.00 per qtl = Rs 999438.00
Total 3468637.00 3468637.00

14 Approach road (Length) 400.00 m

Wet Mix Macadam 1x 400.00 x 4.20 x 0.15 = 252.00 m3 @ Rs 3400.00 per m3 = Rs 856800.00
 Black Topping 1x 400.00 x 4.20 = 1680.00 m2 @ Rs 1200.00 per m2 = Rs 2016000.00
Total 2872800.00 2872800.00

15 Backwash water settling system - Settling tank 15.00 x 7.50 x 3.30

Earth work 1x 16.20 x 8.70 x 4.30 = 606.04 m3 @ Rs 257.05 per m3 = Rs 155783.00
Foundation (CC 1:3:6,40 mm m 1 x 16.20 x 8.70 x 0.15 = 21.14 m @ Rs
3
7758.17 per m 3
= Rs 164015.00
Floor (RCC 1:1.5:3) 1x 15.90 x 8.40 x 0.30 = 40.07 m @ Rs
3
10213.42 per m 3
= Rs 409231.00
Side wall (RCC 1:1.5:3) 1x 46.20 x 0.30 x 3.30 = 45.74 m @ Rs
3
20793.70 per m 3
= Rs 951062.00
Cover slab beams 1x 7.50 x 0.25 x 0.40 = 0.75 m @ Rs
3
19884.70 per m 3
= Rs 14914.00
Cover slab 1x 15.90 x 8.40 x 0.15 = 20.03 m @ Rs
3
16425.80 per m 3
= Rs 329074.00
Plastering
Floor 1x 15.90 x 8.40 = 133.56
Side wall 1x 46.20 x 3.30 = 152.46
Cover slab 2x 15.90 x 8.40 = 267.12
Total plasetring 553.14 m2 @ Rs 3318.00 per 10 m2= Rs 183532.00
Reinforcement
Total RCC work 106.59 m3
Say 107.00 m3 @ 100.00 kg /m3 = 10700.00 kg @ Rs 8767.00 per qtl = Rs 938069.00
Total 3145680.00
5 % for unforeseen & unaccounted items 157284.00
Total 3302964.00 3302964.00

16 Drain for disposing waste water from the plant

Earth work 1x 400.00 x 1.15 x 1.15 = 529.00 m3 @ Rs 257.05 per m3 = Rs 135979.00
Foundation (CC 1:3:6,40 mm m 1 x 400.00 x 1.15 x 0.15 = 69.00 m @ Rs
3
7758.17 per m 3
= Rs 535314.00
Floor (RCC 1:1.5:3) 1x 400.00 x 0.95 x 0.20 = 76.00 m @ Rs
3
10213.42 per m 3
= Rs 776220.00
Side wall (RCC 1:1.5:3) 2x 400.00 x 0.15 x 0.85 = 102.00 m @ Rs
3
20793.70 per m 3
= Rs 2120957.00
Cover slab (RCC 1:1.5:3) 1x 400.00 x 0.95 x 0.15 = 57.00 m @ Rs
3
16425.80 per m 3
= Rs 936271.00
Plastering
Floor 1x 400.00 x 0.95 = 380.00
Sides 4x 400.00 x 0.85 = 1360.00
1740.00 m2 @ Rs 3318.00 per 10 m2= Rs 577332.00
Reinforcement
Total RCC work 235.00 m3
Say 235.00 m3 @ 100.00 kg /m3 = 23500.00 kg @ Rs 8767.00 per qtl = Rs 2060245.00
Total 7142318.00 7142318.00

Total for civil works Rs 86686758.00

OTHER COMPONENTS
Mechanical items 20 % Rs 17337352.00
Electrical items 10 % Rs 8668676.00
Land scaping 2% 1733735.00
Retaining Wall & Compound
Wall 4% 3467470.00
O & M for guarentee period 10 % Rs 8668676.00
Technical staff and
Establishment charges 5% Rs 4334338.00
Specific site conditions like
availability of water
electricity etc. 1% Rs 866868.00
Other overheads 2% Rs 1733735.00
TOTAL Rs 133497608.00
Rounded amount Rs 1502392.00
GRAND TOTAL Rs 135,000,000.00
 Labour Materials
Man 377.00 40 mm metal 659 per m3
Mason 471.00 20 mm metal 942 per m3
HLmazdoor 396.00 Sand 2777 per m3
Fitter 456.00 Rubble 420 per m3
Blacksmith 500.00 Cement 5.94 per kg
Spl.mazdoor 408.00 Steel 52.1 per kg
Carpenter 500.00 Bricks 7192 per 1000
Water proofing
Hammerman 377.00 compund 38 per 400 g
Water proof
Painter 396.00 cement paint 31 per kg
Quarryman 396.00 Wood primer 110 per L
Sawer 456.00 Paint 211 per L
Iron wire 87 per kg
Spikes &nails 68 per kg
Filter sand 15000 per m3
Pebbles 15000 per m3
Doors 18000 per E
Rolling shutter 35000 per E
Windows 15000 per E
Tile fixing 800 per m2
Mango wood log 9522 per m3
Bamboos 139 per E

Total estimated cost = Rs 133497608.00

General data - Treatment Plant

1 Earth work excavation in hard soil and depositing on bank with initial lead up to
50 m and lift up to 1.5 m including breaking clods watering ramming and
sectioning of spoil bank etc complete for the 1st depth of 1.5 m
VI 52 PWD
4.00 No man @ Rs 377.00 per E = Rs
3x0.75 No Man (for boys) @ Rs 377.00 per E = Rs
Total Rs
10 % CP Rs
5 % Over head Rs
Total Rs
Rs 270.97 per m3
2 Earth work excavation in hard soil and depositing on bank including breaking
clods watering ramming and sectioning of spoil bank etc complete for the 2nd
depth of 1.5 m ( up to 3.00 m).

Rate vide above = Rs

Add 10 % for next depth = Rs
Total Rs
Rs 298.07 per m3
3 Earth work excavation in hard soil and depositing on bank including breaking
clods watering ramming and sectioning of spoil bank etc complete for the 3rd
depth of 1.5 m ( up to 4.5.00 m).

Rate vide above = Rs

Add 10 % for next depth = Rs
Total Rs
Rs 327.88 per m3
4 Cement concrete 1:3:6 using 40 mm boken stone for foundation mat including
cost and conveyance of all materials, form work, watering curing etc complete but
excluding cost and conveyance of cement.
VI 110 PWD
0.95 m3 40 mm metal @ Rs 659.00 per m3 = Rs
0.48 m3 Sand @ Rs 2777.00 per m3 = Rs
228.000 kg Cost of cement @ Rs 5.94 per kg = Rs
0.95 m3 Conveyance of 40 mm
metal @ Rs 553.00 per m3 = Rs
0.48 m3 Conveyance of Sand @ Rs 553.00 per m3 = Rs
228.000 kg Conveyance of Cement @ Rs 417.00 per m3 = Rs
Labour
0.100 No Mason @ Rs 471.00 per E = Rs
1.000 No Man @ Rs 377.00 per E = Rs
1.400 No Women @ Rs 377.00 per E = Rs
Rs
10 % CP
5 % Over head Rs
Total
Rs 5923.77 per m3

5 Cement concrete 1:2:4 using 20 mm boken stone for floor mat including cost and
conveyance of all materials, form work, watering curing etc complete but
excluding cost and conveyance of cement.

VI 110 PWD
0.009 m3 20 mm metal @ Rs 942.00 per m3 = Rs
0.0045 m3 Sand @ Rs 2777.00 per m3 = Rs
3.300 kg Cost of cement @ Rs 5.94 per kg = Rs
 0.009 m3 Conveyance of 20 mm
metal @ Rs 553.00 per m3 = Rs
0.005 m3 Conveyance of Sand @ Rs 553.00 per m3 = Rs
3.300 kg Conveyance of Cement @ Rs 417.00 per m3 = Rs
Labour
0.002 No Mason @ Rs 471.00 per E = Rs
0.010 No Man @ Rs 377.00 per E = Rs
0.035 No Women @ Rs 377.00 per E = Rs
Rs
10 % CP
5 % Over head Rs
Total
Rs 7744.00 per m3

6 Cement concrete 1:1.5:3 using 20 mm boken stone for central columns of sump
including cost and conveyance of all materials, form work, watering curing etc
complete but excluding cost and conveyance of cement.
VI 135 PWD
0.009 m3 20 mm metal @ Rs 942.00 per m3 = Rs
0.0045 m3 Sand @ Rs 2777.00 per m3 = Rs
4.320 kg Cost of cement @ Rs 5.94 per kg = Rs
0.0090 m3 Conveyance of 20 mm
metal @ Rs 553.00 per m3 = Rs
0.0045 m3 Conveyance of Sand @ Rs 553.00 per m3 = Rs
Labour
4.320 kg Conveyance of Cement @ Rs 417.00 per m3 = Rs
0.002 No Mason @ Rs 471.00 per E = Rs
0.010 No Man @ Rs 377.00 per E = Rs
0.035 No Women @ Rs 377.00 per E = Rs
Form work
0.133 m2 Form work @ Rs 558.66 per m2 = Rs
Add 20 % extra for form work for columns
Total Rs
10 % CP
5 % Over head Rs
Total
Rs 18743.00 per m3

7 Cement concrete 1:1.5:3 using 20 mm boken stone for column footings and floor
of sump including cost and conveyance of all materials, form work, watering
curing etc complete but excluding cost and conveyance of cement.
VI 122(a) PWD
0.009 m3 20 mm metal @ Rs 942.00 per m3 = Rs
0.0045 m3 Sand @ Rs 2777.00 per m3 = Rs
4.320 kg Cost of cement @ Rs 5.94 per kg = Rs
 0.0090 m3 Conveyance of 20 mm
metal @ Rs 553.00 per m3 = Rs
0.0045 m3 Conveyance of Sand @ Rs 553.00 per m3 = Rs
4.320 kg Conveyance of Cement @ Rs 417.00 per m3 = Rs
Labour
0.002 No Mason @ Rs 471.00 per E = Rs
0.010 No Man @ Rs 377.00 per E = Rs
0.035 No Women @ Rs 377.00 per E = Rs
Form work
0.040 m2 Form work @ Rs 558.66 per m2 = Rs
Total
10 % CP
5 % Over head Rs
Total
Rs 11060.00 per m3

8 Cement concrete 1:1.5:3 using 20 mm boken stone for side wall of sump
including cost and conveyance of all materials, form work, watering curing etc
complete but excluding cost and conveyance of cement.
VI 122 PWD
0.009 m3 20 mm metal @ Rs 942.00 per m3 = Rs
0.0045 m 3
Sand @ Rs 2777.00 per m 3
= Rs
4.320 kg Cost of cement @ Rs 5.94 per kg = Rs
0.0090 m3 Conveyance of 20 mm
metal @ Rs 553.00 per m3 = Rs
0.0045 m3 Conveyance of Sand @ Rs 553.00 per m3 = Rs
4.320 kg Conveyance of Cement @ Rs 417.00 per m 3
= Rs
Labour
0.002 No Mason @ Rs 471.00 per E = Rs
0.010 No Man @ Rs 377.00 per E = Rs
0.035 No Women @ Rs 377.00 per E = Rs
Form work
0.100 m2 Form work @ Rs 558.66 per m2 = Rs
Add 20 % extra for form work for columns
Rs
10 % CP
5 % Over head Rs
Total
Rs 16199.00 per m3

9 Cement concrete 1:1.5:3 using 20 mm boken stone for beams of sump including
cost and conveyance of all materials, form work, watering curing etc complete but
excluding cost and conveyance of cement.
VI 122 PWD
0.009 m3 20 mm metal @ Rs 942.00 per m3 = Rs
 0.0045 m3 Sand @ Rs 2777.00 per m3 = Rs
4.320 kg Cost of cement @ Rs 5.94 per kg = Rs
0.0090 m3 Conveyance of 20 mm
metal @ Rs 553.00 per m3 = Rs
0.0045 m 3
Conveyance of Sand @ Rs 553.00 per m 3
= Rs
4.320 kg Conveyance of Cement @ Rs 417.00 per m3 = Rs
Labour
0.002 No Mason @ Rs 471.00 per E = Rs
0.010 No Man @ Rs 377.00 per E = Rs
0.035 No Women @ Rs 377.00 per E = Rs
Form work
0.080 m2 Form work @ Rs 558.66 per m2 = Rs
Add 10 % extra for
form work for beams
Rs
10 % CP
5 % Over head Rs
Total
Rs 13528.00 per m3

10 Cement concrete 1:1.5:3 using 20 mm boken stone for cover slab of sump
including cost and conveyance of all materials, form work, watering curing etc
complete but excluding cost and conveyance of cement.

VI 122 PWD
0.009 m3 20 mm metal @ Rs 942.00 per m3 = Rs
0.0045 m 3
Sand @ Rs 2777.00 per m 3
= Rs
4.320 kg Cost of cement @ Rs 5.94 per kg = Rs
0.0090 m3 Conveyance of 20 mm
metal @ Rs 553.00 per m3 = Rs
0.0045 m3 Conveyance of Sand @ Rs 553.00 per m3 = Rs
4.320 kg Conveyance of Cement @ Rs 417.00 per m3 = Rs
Labour
0.002 No Mason @ Rs 471.00 per E = Rs
0.010 No Man @ Rs 377.00 per E = Rs
0.035 No Women @ Rs 377.00 per E = Rs
Form work
0.100 m2 Form work @ Rs 558.66 per m2 = Rs
Rs
10 % CP
5 % Over head Rs
Total
Rs 14914.00 per m3
11 Cement concrete 1:1.5:3 using 20 mm boken stone for lintels, beams and
sunshades of pump house including cost and conveyance of all materials, form
work, watering curing etc complete but excluding cost and conveyance of cement.

VI 122 PWD
0.009 m3 20 mm metal @ Rs 942.00 per m3 = Rs
0.0045 m 3
Sand @ Rs 2777.00 per m 3
= Rs
4.320 kg Cost of cement @ Rs 5.94 per kg = Rs
0.0090 m3 Conveyance of 20 mm
metal @ Rs 553.00 per m3 = Rs
0.0045 m 3
Conveyance of Sand @ Rs 553.00 per m 3
= Rs
4.320 kg Conveyance of Cement @ Rs 417.00 per m3 = Rs
Labour
0.002 No Mason @ Rs 471.00 per E = Rs
0.010 No Man @ Rs 377.00 per E = Rs
0.035 No Women @ Rs 377.00 per E = Rs
Form work
0.100 m2 Form work @ Rs 558.66 per m2 = Rs
Add 10 % extra for form work for lintels, beams
and sunshades
Rs
10 % CP
5 % Over head Rs
Total
Rs 15557.00 per m3

12 Cement concrete 1:1.5:3 using 20 mm boken stone for roof slab of pump house
including cost and conveyance of all materials, form work, watering curing etc
complete but excluding cost and conveyance of cement.
VI 122 PWD
0.009 m3 20 mm metal @ Rs 942.00 per m3 = Rs
0.0045 m3 Sand @ Rs 2777.00 per m3 = Rs
4.320 kg Cost of cement @ Rs 5.94 per kg = Rs
0.0090 m3 Conveyance of 20 mm
metal @ Rs 553.00 per m3 = Rs
0.0045 m 3
Conveyance of Sand @ Rs 553.00 per m 3
= Rs
4.320 kg Conveyance of Cement @ Rs 417.00 per m3 = Rs
Labour
0.002 No Mason @ Rs 471.00 per E = Rs
0.010 No Man @ Rs 377.00 per E = Rs
0.035 No Women @ Rs 377.00 per E = Rs
Form work
0.100 m2 Form work @ Rs 558.66 per m2 = Rs
Rs
10 % CP
 5 % Over head Rs
Total
Rs 14914.00 per m3

13 Brick work in cement mortar 1:5 with wire cut bricks for super structure in ground floor
up to 5 m height including cost and conveyance of all materials but excluding cost of
cement
VI 158 PWD
460.00 No Bricks @ Rs 7192.00 per 1000 = Rs
0.24 m3 Sand @ Rs 2777.00 per m3 = Rs
58.000 kg Cost of cement @ Rs 5.94 per kg = Rs
0.24 m3 Conveyance of Sand @ Rs 553.00 per m3 = Rs
460.00 No Conveyance of brick @ Rs 1439.00 per 1000No = Rs
58.000 kg Conveyance of Cement @ Rs 417.00 per m3 = Rs
Labour
0.70 No Mason @ Rs 471.00 per E = Rs
0.35 No Man @ Rs 377.00 per E = Rs
0.70 No Women @ Rs 377.00 per E = Rs
Rs
10 % CP
5 % Over head Rs
Total
Rs 6743.28 per m3

14 Plastering with cement mortar 1:4, 12 mm thick one coat floated hard and
trowelled smooth for brick walls including cost and conveyance of all materials
but excluding cost and conveyance of cement

VI 507 PWD for 10 m2

0.15 m3 Sand @ Rs 2777.00 per m3 = Rs
54.000 kg Cost of cement @ Rs 5.94 per kg = Rs
Conveyance
0.15 m3 Conveyance of Sand @ Rs 553.00 per m3 = Rs
54.000 kg Conveyance of Cement @ Rs 417.00 per m 3
= Rs
Labour
0.9 No Mason @ Rs 471.00 per E = Rs
0.55 No Man @ Rs 377.00 per E = Rs
1.1 No Women @ Rs 377.00 per E = Rs
Total
10 % CP
5 % Over head Rs
Total
Rs 2172.04 per 10 m2
15 Plastering with cement mortar 1:3, 12 mm thick one coat floated hard and
trowelled smooth for concrete surfaces including cost and conveyance of all
materials but excluding cost and conveyance of cement

VI 506 PWD for 10 m2

0.14 m3 Sand @ Rs 2777.00 per m3 = Rs
66.000 kg Cost of cement @ Rs 5.94 per kg = Rs
Conveyance
0.14 m3 Conveyance of Sand @ Rs 553.00 per m3 = Rs
66.000 kg Conveyance of Cement @ Rs 417.00 per m 3
= Rs
Labour
0.9 No Mason @ Rs 471.00 per E = Rs
0.55 No Man @ Rs 377.00 per E = Rs
1.1 No Women @ Rs 377.00 per E = Rs
Total
10 % CP
5 % Over head Rs
Total
Rs 2221.47 per 10 m2
16 Plastering with cement mortar 1:3, 12 mm thick including a neat cement flushing
coat and adding water proofing compound at 1.25 kg per bag of cement for inside
surfaces of sump including cost and conveyance of all materials but excluding
cost and conveyance of cement
VI 514 PWD for 10 m2
0.14 m3 Sand @ Rs 2777.00 per m3 = Rs
1.65 kg Water proofing compound @ Rs 38.00 per 400 g = Rs
88.000 kg Cost of cement @ Rs 5.94 per kg = Rs
Conveyance
0.14 m3 Conveyance of Sand @ Rs 553.00 per m3 = Rs
88.000 kg Conveyance of Cement @ Rs 417.00 per m 3
= Rs
Labour
1.4 No Mason @ Rs 471.00 per E = Rs
0.55 No Man @ Rs 377.00 per E = Rs
1.1 No Women @ Rs 377.00 per E = Rs
Total
10 % CP
5 % Over head Rs
Total
Rs 2833.39 per 10 m2

17 Finishing new cement plasterd walls with water proof cement paint 2 coats

VI 360 PWD for 10 m2

3.2 kg Water proof cement paint @ Rs 31.00 per kg = Rs
3.200 kg Conveyance of Paint @ Rs 417.00 per m3 = Rs
1 LS Sundries,brushes etc Rs 5.00 = Rs
0.5 No Painter @ Rs 396.00 per E = Rs
 0.7 No Women @ Rs 377.00 per E = Rs
Total
10 % CP
5 % Over head Rs
Total
Rs 652.54 per 10 m2

18 Panting with paint of suitable colour using approved quality paint as specified -
one coat over a priming coat to new wood work.
VI 603,606 PWD for 10 m2
Priming coat
0.85 l wood primer @ Rs 110.00 per l = Rs
1 LS Sundries,brushes etc Rs 1.00 = Rs
0.4 No Painter @ Rs 396.00 per E = Rs

Painting
1l Paint @ Rs 211.00 per l = Rs
1 LS brushes,sand paper etc Rs 1.00 = Rs
Labour
0.25 No Painter @ Rs 396.00 per E = Rs
1 LS Conveyance of Paint = Rs
Total
10 % CP
5 % Over head Rs
Total
Rs 659.99 per 10 m2

19 Renforcement for RCC work, bent, tied and placed in position excluding cost and
conveyance of steel
VI 130 PWD
100 kg Cost of steel @ Rs 52.10 per kg = Rs
0.45 kg Iron wire (22) @ Rs 87.00 per kg = Rs
100.000 kg Conveyance of Steel @ Rs 417.00 per Ton = Rs
Labour
1 No Black smith @ Rs 500.00 per E = Rs
1.48 No Man @ Rs 377.00 per E = Rs
Total
10 % CP
5 % Over head Rs
Total
Rs 7301.13 per Qtl

20 Randam rubble masonry in cement mortar 1:5 for foundation and basement
including cost and conveyance of all materials but excluding cost of cement
VI 273 PWD for 10 m2
1 m3 Blasted rubble @ Rs 420.00 per m3 = Rs
 0.3 m3 Sand @ Rs 2777.00 per m3 = Rs
86 kg cost of cement @ Rs 5.94 per kg = Rs
1 m3 Conveyance of rubble @ Rs 553.00 per m3 = Rs
0.3 m3 Conveyance of sand @ Rs 553.00 per m3 = Rs
88.000 kg Conveyance of Cement @ Rs 417.00 per m
3
= Rs
0.7 No Mason @ Rs 471.00 per E = Rs
0.35 No Man @ Rs 377.00 per E = Rs
0.7 No Women @ Rs 377.00 per E = Rs
Total
10 % CP
5 % Over head Rs
Total
Rs 3731.85 per m3

21 Randam rubble masonry in cement mortar 1:5 forsuper structure up to 5 m height

including cost and conveyance of all materials but excluding cost of cement
Rate for foundation and basement
Add 10 % labour 725.55

10 % CP
5 % Over head Rs
Total
Rs 3815.30 per m3

22 Dry rubble masonry for foundation and basement including cost and conveyance
of all materials
1.05 m3 Blasted rubble @ Rs 420.00 per m3 = Rs
1.05 m3 Conveyance of rubble @ Rs 553.00 per m3 = Rs
0.8 No Mason @ Rs 471.00 per E = Rs
0.7 No Man @ Rs 377.00 per E = Rs
Total
10 % CP
5 % Over head Rs
Total
Rs 1911.71 per m3
1508.00
848.25
2356.25
235.63
117.81
2709.69
 270.97
27.10
298.07

298.07
29.81
327.88

626.05
1332.96
1354.32

525.35
265.44
95.08
0.00
47.10
377.00
527.80
5151.10
515.11
257.56
5923.77

8.48
12.50
19.60
 4.98
2.49
1.38
0.00
0.94
3.77
13.20
67.34
6.73
3.37
77.44

8.48
12.50
25.66

4.98
2.49
0.00
1.80
0.94
3.77
13.20
0.00
74.30
14.86
162.98
16.30
8.15
187.43

8.48
12.50
25.66
 4.98
2.49
1.80
0.00
0.94
3.77
13.20

22.35
96.17
9.62
4.81
110.60

8.48
12.50
25.66

4.98
2.49
1.80

0.94
3.77
13.20

55.87
11.17
140.86
14.09
7.04
161.99

8.48
 12.50
25.66

4.98
2.49
1.80
0.00
0.94
3.77
13.20

44.69

4.47
122.98
12.30
6.15
135.28

8.48
12.50
25.66

4.98
2.49
1.80

0.94
3.77
13.20

55.87
129.69
12.97
6.48
149.14
 8.48
12.50
25.66

4.98
2.49
1.80
0.00
0.94
3.77
13.20

55.87

5.59
135.28
13.53
6.76
155.57

8.48
12.50
25.66

4.98
2.49
1.80

0.94
3.77
13.20

55.87
129.69
12.97
 6.48
149.14

3308.32
666.48
344.52
132.72
661.94
24.19
0.00
329.70
131.95
263.90
5863.72
586.37
293.19
6743.28

416.55
320.76

82.95
22.52
0.00
423.90
207.35
414.70
1888.73
188.87
94.44
2172.04
 388.78
392.04
0.00
77.42
27.52

423.90
207.35
414.70
1931.71
193.17
96.59
2221.47

388.78
156.75
522.72

77.42
36.70

659.40
207.35
414.70
2463.82
246.38
123.19
2833.39

99.20
1.33
5.00
198.00
 263.90
567.43
56.74
28.37
652.54

93.50
1.00
158.40

211.00
1.00
0.00
99.00
10.00
573.90
57.39
28.70
659.99

5210.00
39.15
41.70

500.00
557.96
6348.81
634.88
317.44
7301.13

420.00
 833.10
510.84
553.00
165.90
36.70
329.70
131.95
263.90
3245.09
324.51
162.25
3731.85

3245.09
72.56
3317.65
331.77
165.88
3815.30

441.00
580.65
376.80
263.90
1662.35
166.24
83.12
1911.71
 Conveyance statement

Sl Lorry load Head load

Material Source Unit Total Rs
No Distance Rate Distance Rate
1 Rubble & Metal Konni m3 17 km Rs 406.00 150.00 m Rs 147.00 553.00
2 Sand Konni m3 17 km Rs 406.00 150.00 m Rs 147.00 553.00
3 Brick Puthoor 1000 No 55 km Rs 1241.00 150.00 m Rs 198.00 1439.00
4 Timber/Wood
Konni m3 17 km Rs 407.00 150.00 m Rs 72.00 479.00
scantlings
5 Cement/Steel Pathanamthitta Ton 8 km Rs 344.00 150.00 m Rs 73.00 417.00

Certified that the distances noted in the data for conveyance from quarry or source have been personnely
verified by me and are true and correct. These are the minimum leads required.

Assistant Engineer
 DATA FOR FORM WORK
1 Mango wood or jungle wood planks and joisist
VI 301 PWD for 10 dm3
14.4 dm3 Log @ Rs 9522.00 per m3 = Rs 137.12
Labour
0.02 No Man to put log in position @ Rs 377.00 per E = Rs 7.54
Sawing (at 4.3 sawer per 10
0.33 m2 m2sawing) @ Rs 1960.80 per 10 m2 = Rs 64.71
(Sawer @ Rs 456.00 Per E)
209.37
Deduct
3.8 dm 3
Cost of outer slabs (at 25 % log
value) @ Rs 2380.50 per m3 = Rs 9.05
200.32
Rs 200.32 per 10dm3
2 Form work for reInforced cement concrete slabs including
wooden planks,joists bamboo pots and labour for taking down
after completion of work (Hire charges and labour charges only)
30 mm thick mango or jungle wood planks and jungle wood
joists 100 mmx70 mm at 60 cm ontervals

VI 132 PW For 10 m2
Mango or jungle wood planks
320 dm3 (4 time use) @ Rs 200.32 per 10 dm3 = Rs 1602.56
190 dm3 Jungle wood joists (8 time use) @ Rs 200.32 per 10 dm3 = Rs 475.76
9 No Bamboos (6 time use) @ Rs 139.00 per E = Rs 208.50
1 kg Spikes and nails @ Rs 68.00 per kg = Rs 68.00
1 LS coir and yarn Rs 20.00 = Rs 20.00
Conveyance Mango or jungle wood planks
510 dm3 @ Rs 479.00 per 1m3 = Rs 244.29
9 No Bamboos = Rs 25.00
4 No Carpenter @ Rs 500.00 per E = Rs 2000.00
2.5 No Man @ Rs 377.00 per E = Rs 942.50
Total labour Rs 294.25 per m2
Total 5586.61
Rs 558.66 per m 2
 UWSS TO PATHANAMTHITTA - 24 MLD WTP
FILTER HOUSE

### m
Wash water tank

### m
Laboratory Beams Alum & Lime tanks

### m Office Chemical store

GL

SECTIONAL ELEVATION

3.00 m ### m #REF! m ### m 3.00 m

0.7 m Gullet Gullet Gullet

### m GF Air blowers Filter bed Filter bed Filter bed GF Chemical store

2.50 m Pipe gallery Pipie gallery Pipe gallery

GF Office GF Chemical store

2.50 m Lobby Lobby Lobby

3.00 m Columns Porch

GF PLAN

3.00 m #REF! m ### m 3.00 m

0.7 m Gullet Gullet Gullet

FF Alum&Lime
### m Filter bed Filter bed Filter bed
tanks
2.50 m
GF Chemical store
FF laboratory
2.50 m

Columns

FIRST FLOOR PLAN

### m dia

### m dia

### m

### m
### m
### m
AERATOR
CLARIFLOCCULATOR

#REF! m

#REF! m

SECTIONAL ELEVATION
PLAN