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Electrical System
BR-16 945-E37 E 180-9339 PK-16 F427-E5 13 180-9340 37 8T-8737 BK-14 229-E27 61 126-1768 T
62 8T-8737 E-S1 ¹ The CID is a diagnostic code that indicates which circuit is faulty. the gauge of the temperature or pressure.
GN K990-E48 F 180-9339 14 8T-8737 YL-16 450-E16 38 180-9340
YL K900-E45 G 180-9339 15 8T-8737 BR-16 451-E17 39 180-9340 BK-14 229-E28 63 126-1768 ² The MID is a diagnostic code that indicates which electronic control module
H 8T-8737 16 8T-8737 YL-16 L460-E18 40 180-9340 64 8T-8737 diagnosed the fault. Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
J 8T-8737 17 8T-8737 PU-16 F425-E19 41 180-9340 BK-14 229-E29 65 126-1768
BR-16 M971-E30 66 180-9340
It has a coil that makes an electromagnet when current flows through it. The
ACCESSORY TABLE 18 8T-8737 BK A234-E20 42 133-0969
ENGINE HARNESS electromagnet can open or close the switch part of the relay.
QTY
1
PART NAME
RECEPTACLE AS.
P/N
8T-8736
BU-16
YL-16
F429-E6
F473-E7
19
20
180-9340
180-9340 YL-16 M974-E21
43
44
8T-8737
180-9340
JUMPER
E-C30
J2K1-UP
50mm TUBE 125-7876 21 8T-8737 45 8T-8737
1 CAP 8C-6354 PU-16 G966-E9 22 180-9340 46 8T-8737
ELECTRONIC Failure Mode Identifiers (FMI)¹
T2P1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
50mm TUBE 5P-0702 BU-16 F426-E10 23 180-9340 47 8T-8737 CONTROL
HARNESS 293-5359
1 BOOT 115-5674 24 8T-8737 RD-14 101-E22 48 126-1768 MODULE FMI No. Failure Description can open or close a valve or move a piece of metal that can do work.
E-C1
CONNECTOR AND SPLICE LOCATIONS 0
1
Data valid but above normal operational range.
Data valid but below normal operational range.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
2 Data erratic, intermittent, or incorrect.
that make electromagnet when current flows through them. It also has an internal switch that places
3 Voltage above normal or shorted high. the latch coil circuit open at the time the coil latches.
A-C23 A-C300 4 Voltage below normal or shorted low.
COOLANT LEVEL CLR-GA WIRE NAME
POSTERM/PLUG
A-C800 PU-16-HV
YL-16-HV
T957-A37
T958-A38
1 8T-8730
2 8T-8730
5 Current below normal or open circuit.
Harness and Wire Symbols
6 Current above normal or grounded circuit.
BR-16-HV T959-A333 8T-8730
A-S1 7 Mechanical system not responding properly.
(G833-PK) BU-16-HV T960-A354 8T-8730 1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
YL-16-HV A725-A345 8T-8730 8 Abnormal frequency, pulse width, or period. of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
WH-16-HV T962-A326 8T-8730
2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
GY-16-HV T858-A317 8T-8730
9 Abnormal update.
A-C800 A-C23 A-C105 INJECTOR
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG A-C300 WH-16-HV T859-A368 8T-8730 10 Abnormal rate of change. Harness Identification Letter(s):
OR-16-HV T860-A309 8T-8730 Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
OR-18 R800-A65 A 180-9340 A 8T-8737 YL-18 F421-A23 1 8T-8730 11 Failure mode not identifiable.
10 8T-8737 Includes Harness Identification Letters and Harness
BK-18 J842-A67 B 180-9340 B 8T-8737 PK-18 G833-A51 2 8T-8730 Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
OR-18 M967-A21 C 180-9340 11 8T-8737 12 Bad device or component.
C 8T-8737 ACCESSORY TABLE for "Connector" and the number indicates which
ACCESSORY TABLE 12 8T-8737 connector in the harness. (C1, C2, C3, .....)
ACCESSORY TABLE QTY PART NAME P/N 13 Out of calibration.
ACCESSORY TABLE Part Number for
QTY PART NAME P/N QTY PART NAME P/N 1 PLUG AS. 155-2269 AG-C4 L-C12
QTY PART NAME P/N 14 Parameter failures. C-C4 AG-C3 Connector Plug Part Number For
1 PLUG AS. 169-8670 1 RECEPTACLE AS. 3E-3370 1 BOOT 6I-4347 A-C213 3E-5179
1 PLUG AS. 155-2252 130-6795 130-6795 111-7898 Connector Receptacle
1 BOOT 6I-4347 1 WEDGE 155-2261 A-C6 CLR-GA WIRE NAME POS TERM/PLUG 15 Parameter failures.
1 WEDGE 155-2276 1 WEDGE 155-2258
CLR-GA WIRE NAME POS TERM/PLUG A 8T-8737 325-AG135 PK-14 1 5A
A-C24 1 BOOT 115-5674 16 Parameter not available.
1 8T-8737 B 8T-8737 A-C11
COOLANT FUEL CLR-GA WIRE NAME POS TERM/PLUG Pin Socket
2 8T-8737 C 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 17 Module not responding. Fuse
TEMPERATURE TEMPERATURE 1 8T-8737 INTAKE MANIFOLD Receptacle
A-C100 A-C105 ACCESSORY TABLE ACCESSORY TABLE A 8T-8737 (5 Amps)
2 8T-8737 AIR TEMPERATURE 18 Sensor supply fault. Single Wire Pin or Socket
9X-1123
A-C100 A-C103 QTY PART NAME P/N QTY PART NAME P/N B 8T-8737 Number
A-C24 ACCESSORY TABLE Connector
CLR-GA WIRE NAME POS TERM/PLUG A-C103 1 RECEPTACLE AS 3E-3364 1 PLUG AS. 169-8670 C 8T-8737 19 Condition not met. Component
QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG A-C213 ACCESSORY TABLE Part Number
BU-18 995-A3 1 8T-8730 SECONDARY 1 RECEPTACLE AS. 3E-3364 20 Parameter failures. Plug
A-C400 QTY PART NAME P/N
PK-18 G833-A50 2 8T-8730 (CAMSHAFT) BU-18 C967-A22 1 8T-8730
TRANSMISSION
ACCESSORY TABLE SPEED/TIMING PK-18 G833-A49 2 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG 1 RECEPTACLE 3E-3370 ¹The FMI is a diagnostic code that indicates what type of failure has occurred. Harness identification code: 2 200-L32 BK-14
A-C102 OIL PRESSURE This example indicates wire
QTY PART NAME P/N
ENGINE ACCESSORY TABLE PK-18 F723-A10 1 8T-8730
A-C212 A-C11
OIL PRESSURE 135 in harness "AG".
QTY PART NAME P/N PU-18 F724-A16 2 8T-8730 Ground Circuit Identification Wire Gauge
1 PLUG AS. 155-2269 A-C201
INTAKE MANIFOLD ACCESSORY TABLE EXHAUST Connection Number Wire Color
1 BOOT 6I-4347 A-C30 1 PLUG AS. 155-2269
(BOOST) QTY PART NAME P/N TEMPERATURE
1 WEDGE 155-2261 CLR-GA WIRE NAME POS TERM/PLUG 1 BOOT 6I-4347 A-C212 A-C110 A-C110
A-C201 A-C200 PRESSURE 1 PLUG AS. 155-2269
A-C200 BR-14 X994-A7 1 9W-0844 1 WEDGE 155-2261 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
A-C102 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 1 BOOT 6I-4347
CLR-GA WIRE NAME POS TERM/PLUG BR-18 G826-A46 A 8T-8729 WH-18 G828-A4 A 8T-8729
A-S7
YL-16 F424-A63 2 8T-8730
TO E-C30 CONNECTOR 1 WEDGE 155-2261
BU-18 N940-A53 A 8T-8729 OR-18 R800-A66 A 180-9340 © 2010 Caterpillar Printed in U.S.A.
ACCESSORY TABLE YL-18 N941-A55 B 8T-8729 BK-18 J842-A68 B 180-9340
BU-18 E965-A9 1 8T-8730 BU-18 G827-A43 B 8T-8729 BR-18 993-A6 B 8T-8729 (G827-BU) A-C6
QTY PART NAME P/N ON THE CUSTOMER All Rights Reserved
YL-18 E966-A15 2 8T-8730 GY-18 994-A12 C 8T-8729 PK-18 A746-A24 C 8T-8729 HARNESS A-C30 BU-18 G428-A5 C 8T-8729 BK-18 N749-A64 C 180-9340
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
1 PLUG AS. 155-2269 TIMING ACCESSORY TABLE ACCESSORY TABLE
A-S5 1 BOOT 6I-4347 CALIBRATION QTY PART NAME P/N QTY PART NAME P/N
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
(G826-BR) 1 WEDGE 155-2261 PROBE A-C400
1 PLUG AS. 155-2269 1 RECEPTACLE AS. 3E-3370 1 RECEPTACLE AS. 3E-3370 1 RECEPTACLE AS. 3E-3370 1 PLUG AS. 169-8670
A-S9 A-S8 A-S3 A-S2 1 BOOT 6I-4347 1 BOOT 6I-4347
1 BOOT 6I-4347 1 BOOT 6I-4347 1 BOOT 6I-4347 (R800-OR)
(J842-BK) (N941-YL) (N940-BU)
1 WEDGE 155-2261 1 WEDGE 3E-3371 1 WEDGE 3E-3371 1 WEDGE 3E-3371 1 WEDGE 155-2276
A-C401 A-C209 A-C2 A-C2 CONTINUED A-C2 CONTINUED A-C2 CONTINUED A-C803 ENGINE MOUNTED
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CONTROL PANEL
1 8T-8737 37 8T-8737 73 8T-8737 109 8T-8737
BK-18 E963-A25 1 8T-8730 BR-18 G826-A47 A 8T-8729 2 8T-8737 OR-18 H479-A17 1 8T-8729
WH-18 E964-A100 2 8T-8730 BU-18 G827-A41 B 8T-8729 3 8T-8737
OR-18 H479-A17 38 180-9340
BK-18 N749-A64 39 180-9340
74 8T-8737
75 8T-8737
110 8T-8737
111 8T-8737 YL-18 N941-A56 2 8T-8729 ENGINE MOUNTED
ACCESSORY TABLE WH-18 A745-A18 C 8T-8729 4 8T-8737 WH-18 A745-A18 40 180-9340 76 8T-8737 112 8T-8737 ACCESSORY TABLE CONTROL PANEL
QTY PART NAME P/N ACCESSORY TABLE
YL-16 F424-A63 6
5 8T-8737
180-9340
41 8T-8737 77 8T-8737 113 8T-8737 QTY PART NAME P/N CONNECTOR
1 PLUG AS. 155-2269 QTY PART NAME P/N 7 8T-8737
42 8T-8737 78 8T-8737 114 8T-8737 1 RECEPTACLE AS. 3E-3364 E-C94/T-C2 EXHAUST TEMPERATURE
43 8T-8737 79 8T-8737 WH-16-HV T859-A36 115 180-9340
1 BOOT 6I-4347 1 RECEPTACLE AS. 3E-3370 8 8T-8737 44 8T-8737 BR-18 G826-A48 80 180-9340 PU-16-HV T957-A37 116 180-9340 1 BOOT 6I-4347 LOCATION FOR SENSOR CONNECTOR
1 WEDGE 155-2261 1 BOOT 6I-4347 FUEL PRESSURE 9 8T-8737 45 8T-8737 BU-18 N940-A26 81 180-9340 117 8T-8737 1 WEDGE 3E-3365 R-H SERVICE A-C110 Related Electrical Service Manuals
10 8T-8737
1 WEDGE 3E-3371 SENSOR A-C209 11 8T-8737
YL-18 E966-A15 46 180-9340
BU-18 E965-A9 47 180-9340
82 8T-8737 YL-16-HV T958-A38 118 180-9340
83 8T-8737 119 8T-8737 A-C26
ENGINE
12 8T-8737 48 8T-8737 84 8T-8737 120 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
FUEL LEVEL SENSOR Title Form Number
BU-18 995-A3 13 180-9340 OR-18 M967-A21 49 180-9340 85 8T-8737 ACCESSORY TABLE 1 8T-8737
CONNECTOR A-C803 Troubleshooting KENR5382
PRIMARY 14 8T-8737 50 8T-8737 86 8T-8737 QTY PART NAME P/N FUEL LEVEL
(CRANKSHAFT) PK-18 A746-A24 15 180-9340 51 8T-8737 87 8T-8737 1 PLUG AS. 264-5732 2 8T-8737
A-C803
SPEED/TIMING BU-18 G428-A5 16 180-9340 52 8T-8737 88 8T-8737 1 BOOT 6I-4348 ACCESSORY TABLE Systems Operation / Testing and Adjusting RENR2388
A-C401 BR-18 993-A6 17 180-9340 53 8T-8737 89 8T-8737 1 ENDBELL 211-6807 QTY PART NAME P/N
18 8T-8737 BU-18 G827-A39 54 180-9340 90 8T-8737 A-C26 Installation Guide (Marine Electronic Displays) SENR5002
BR-14 X994-A7 19 126-1768 1 PLUG AS. 155-2269
20 8T-8737
55 8T-8737 91 8T-8737 TRANSMISSION OIL
HARNESS 293-2338
BU-18 C967-A22 56 180-9340 BK-18 J842-A28 92 180-9340
21 8T-8737 57 8T-8737 YL-18 N941-A29 93 180-9340 TEMPERATURE SENSOR
22 8T-8737 TRANSMISSION CONNECTOR A-C137
CONNECTOR AND SPLICE LOCATIONS
58 8T-8737 94 8T-8737
23 8T-8737 59 8T-8737 95 8T-8737 OIL TEMPERATURE TIMING
24 8T-8737 60 8T-8737 96 8T-8737 A-C138 A-C137 CALIBRATION
A-C137
BK-18 E963-A25 25
PK-18 F723-A10 26
180-9340
180-9340 ELECTRONIC
61 8T-8737 97 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG PROBE TRANSMISSION OIL
YL-18 R818-A11 27 180-9340 CONTROL
YL-18 F421-A23 62 180-9340 98 8T-8737
CONNECTOR PRESSURE SENSOR
KENR6335-03
FUEL INJECTOR CONNECTOR INTAKE MANIFOLD A-C110
CUSTOMER
COOLANT TEMPERATURE AIR TEMPERATURE INTAKE MANIFOLD
LEVEL SENSOR ENGINE MOUNTED
A-C300
TERMINATION
SENSOR (BOOST) CONNECTOR
E-C61
SERVICE TOOL
CONNECTOR
TOP VIEW TRANSMISSION OIL
SENSOR
A-C800
A-C105 CONTROL PANEL RESISTOR E-C67
A-C103 PRESSURE SENSOR
A-C200 E-C60 (TYPICAL LEFT-HAND SERVICE WITH SINGLE TURBO) TEMPERATURE SENSOR
CONNECTOR A-C137
ENGINE MOUNTED CUSTOMER FUEL LEVEL SENSOR
INTAKE MANIFOLD (BOOST) CONTROL PANEL CONNECTOR CONNECTOR A-C803
E-C61 COOLANT
PRESSURE SENSOR TERMINATION ENGINE MOUNTED TEMPERATURE
A-C200 RESISTOR SERVICE TOOL
CONNECTOR ENGINE MOUNTED CONTROL CONTROL PANEL SENSOR TRANSMISSION OIL
E-C67 A-C100 PRESSURE SENSOR
INTAKE MANIFOLD E-C60 PANEL CONNECTOR T-C1/F-C94 COOLANT
AIR TEMPERATURE LOCATION FOR R-H SERVICE TEMPERATURE CONNECTOR A-C212
FUEL SENSOR (BEHIND CONTROL PANEL) SENSOR
TEMPERATURE A-C103 A-C100
SENSOR
A-C105 INJECTOR
CONNECTOR ENGINE MOUNTED
A-C300 START/STOP
CONTROL PANEL
(STARTER) CONNECTORS
F-C2 & F-C3
20 Page,
COOLANT
LEVEL
SENSOR
A-C800
ELECTRONIC ECM
CONTROL E-C1 (P1)
MODULE FUEL PRESSURE
(ECM) SENSOR
A-C209
FUEL PRESSURE ECM
ECM SENSOR A-C2 (P2)
ENGINE OIL A-C2 (P2) U-C2 TIMING CALIBRATION(TC)
PRESSURE PROBE CONNECTOR
SENSOR ENGINE MOUNTED A-C400
A-C201 CONTROL PANEL
CONNECTOR E-C94/T-C2 ELECTRONIC
PRIMARY ENGINE SECONDARY ENGINE FUEL PRESSURE LOCATION FOR CONTROL
SPEED/TIMING SPEED/TIMING CONNECTOR R-H SERVICE PRIMARY ENGINE MODULE
SENSOR (CRANKSHAFT) SENSOR (CAMSHAFT) (BEHIND BRACKET) (BEHIND AIR FILTER SPEED/TIMING (ECM) CUSTOMER
A-C401 CONNECTOR A-C209/U-C1 SEE REAR VIEW) SENSOR (CRANKSHAFT) INJECTOR CONNECTOR
CONNECTOR COOLANT CONNECTOR E-C61
A-C102 LEVEL
A-C401 ENGINE OIL A-C300 ENGINE MOUNTED
SENSOR
LEFT SIDE VIEW RIGHT SIDE VIEW LEFT SIDE VIEW (TYPICAL LEFT-HAND SERVICE WITH SINGLE TURBO) PRESSURE
SENSOR
A-C800 ENGINE MOUNTED
START/STOP
CONTROL PANEL
SERVICE TOOL
(TYPICAL RIGHT-HAND SERVICE WITH TWIN TURBOS) (TYPICAL RIGHT-HAND SERVICE WITH TWIN TURBOS) A-C201 START/STOP
CONTROL PANEL
CONNECTORS
CONNECTOR
E-C60
E-C94/F-C94, F-C2, F-C3
A-C2 (P2)
2645732 A-C300 EJ-C1 T858-EJ7 GY-16-NW T858-EJ13 GY-16-NW T860-EJ18 OR-16-NW
1 1552252 2908858 T858-EJ14 GY-16-NW T962-EJ6 WH-16-NW
ELECTRONIC CONTROL MODULE (ECM) 2 T957-A37 PU-16-HV 1 T957-EJ1 PU-16-NW T859-EJ8 WH-16-NW T859-EJ15 WH-16-NW T860-EJ17 OR-16-NW
274-1955 3 T958-A38 YL-16-HV 2 T958-EJ2 YL-16-NW T859-EJ16 WH-16-NW T961-EJ5 GN-16-NW 264-5732 155-2264 3E-3382
4 T959-A33 BR-16-HV 3 T959-EJ3 BR-16-NW T860-EJ9 OR-16-NW T860-EJ17 OR-16-NW T859-EJ16 WH-16-NW
5 T960-A35 BU-16-HV 4 T960-EJ4 BU-16-NW T860-EJ18 OR-16-NW T960-EJ4 BU-16-NW
MAINTENANCE LAMP 6 F424-A63 YL-16 A725-A34 YL-16-HV 5 T961-EJ5 YL-16-NW T859-EJ16 WH-16-NW
7 T962-A32 WH-16-HV 6 T962-EJ6 WH-16-NW T960-EJ4 BU-16-NW T959-EJ3 BR-16-NW
8 T858-A31 GY-16-HV 7 T858-EJ7 GY-16-NW T959-EJ3 BR-16-NW T858-EJ14 GY-16-NW KEY SWITCH 1 8
6 1
9 T859-A36 WH-16-HV 8 T859-EJ8 WH-16-NW T958-EJ2 YL-16-NW T958-EJ2 YL-16-NW J906-P54 BR-16 10 9 8 7 6 5 4 3 2 1 2 7
R
10 T860-A30 OR-16-HV 9 T860-EJ9 OR-16-NW T957-EJ1 PU-16-NW T858-EJ13 GY-16-NW ENGINE SHUTDOWN SWITCH (NOTE E) 3 6 5 2
22 21 20 19 18 17 16 15 14 13 12 11
11 10 T961-EJ5 YL-16-NW T957-EJ1 PU-16-NW C OFF
12 11 T962-EJ6 WH-16-NW EJ-C2 EJ-C3 EJ-C4 EJ-C5 EJ-C6 EJ-C7 4 5
S ON 32 31 30 29 28 27 26 25 24 23 4 3
COOLANT TEMPERATURE SENSOR 13 995-A3 BU-18 12 7E6513 7E6513 7E6513 7E6513 7E6513 7E6513 391-P25 PK-16 229-P81 BK-14 ST
B
1 2 1 2 1 2 1 2 1 2 1 2
YL-10
229-P9 BK-14 229-P3 BK-14 101-P1 RD-14
101-P30 RD-10
TRANSMISSION OIL TEMPERATURE SENSOR 27 R818-A11 YL-18
3 2
229-P86 BK-4
2
101-P85 RD-4
ENGINE OIL PRESSURE SENSOR 28 994-A12 GY-18 TWISTED PAIR A-C102 ENGINE MOUNTED START/STOP CONTROL PANEL 229-P33 BK-14 229-P33 BK-14 101-P86 RD-10 20A 101-P5 RD-14 120 119 118 117 116 115 114 113 112 111 3
SENSOR POWER (COOLANT LEVEL) +8V 29 R800-A13 OR-18 1552269 SECONDARY ENGINE KEYSWITCH 101-P8 RD-14
SPEED/TIMING
101-P29
TEMPERATURE SENSOR COMMON 30 G833-A14 PK-18 E965-A9 BU-18 1 BK-18 1 K-C1 F-C4
31 E966-A15 YL-18 2 WH-18 2 SENSOR(CAMSHAFT) R
3E3376 1552272 J906-F3 BR-16
32 201-6616 F-S3
1 J906-F20 BR-16
33 993-A6 BR-18 J93 P92
OFF C F-S4 HOUR METER
S
2 391-F22 PK-16 391-F9 PK-16 (197-8832)
34 994-A12 GY-18 A-C103 1275486 1275485 ON
ST 3 NEG POS
CRANK SENSOR (+) 35 E964-A100 WH-18 1552269 B CB
995-A3 BU-18 INTAKE MANIFOLD AIR 4
1
TDC SERVICE PROBE - 36 F724-A16 PU-18 A745-A18 WH-18 C967-A22 BU-18 1 SIGNAL F-C2 (P93) F-C3 (J92) 101-F23 RD-16 101-F8 RD-16
TEMPERATURE SENSOR 229-P200 BK-16 -
160-7689 155-2267 157-3584
37 A746-A24 PK-18 G833-A49 PK-18 2 GROUND 1275485 1275486 15A 12 OR 24 V
264-4297 J906-P201 BR-16 +
FUEL LEVEL SENSOR 38 H479-A17 OR-18 C967-A22 BU-18 101-F25 RD-10 G966-F11 PU-16 101-P29 YL-10
EXHAUST TEMPERATURE SENSOR 39 N749-A64 BK-18 SIG
E963-A25 BK-18 391-F21 PK-16 F427-P11 PK-16 G S
FUEL PRESSURE SENSOR 40 A745-A18 WH-18 A-C100 101-F26 YL-10 3 1
E964-A100 WH-18
41 1552269 ES TACHOMETER D
E965-A9 BU-18 COOLANT TEMPERATURE HOUR METER MTR BAT 101-P30 RD-10 C
42 995-A3 BU-18 1 SIGNAL SMMS 4 2 (197-8832)
E966-A15 YL-18 SENSOR GND 13 1
B
43 G833-A50 PK-18 2 GROUND CB A B E
F421-A23 YL-18 264-4297 451-P14 BR-16 - SIGNAL ALT 23 14
44 F723-A10 PK-18 F-C7 229-F2 BK-16 450-P13 YL-16 + BAT
STARTING A F
45 1552269 - 229-F2 BK-16 MOTOR P9 OR-4 P5 OR-4 + R 31 24 J
F724-A16 PU-18 H G
CAM SENSOR (+) 46 E966-A15 YL-18 G428-A5 BU-18 A-C201 1 T722-F24 OR-16 + J906-F19 BR-16 GND 39 32
CAM SENSOR (-) 47 E965-A9 BU-18 3E3370 P6 BK-4 C
2 C214-F12 BK-16
48 G826-A48 BR-18 G826-A46 BR-18 A OR-18 ANALOG +5V ENGINE OIL F427-F7 PK-16 171-2211 (24 VOLT - 90 AMP) 47 40
COOLANT LEVEL SENSOR 49 M967-A21 OR-18 A-S5 G827-A43 BU-18 B YL-18 GROUND PRESSURE SENSOR 171-2213 (12 VOLT - 135 AMP) 57 48
50 G826-A47 BR-18 994-A12 GY-18 C GN-18 SIGNAL 194-6725 P403
1698670
229-F18 BK-16
51 G826-A46 BR-18 PRIMARY THROTTLE
70 58
J906-P58 BR-16 A RD-18 +BATTERY
POSITION SENSOR
52
A-S7 229-P37 BK-14 B BK-18 -BATTERY
121-7029
53 G827-A39 BU-18 G827-A43 BU-18 A-C200 + F473-F5 YL-16
300mA RD MAINTENANCE CLEAR SW M971-P51 BR-16 C WH-18 SIGNAL (NOTES C & F) 169-8670 3E-3370
PRESSURE SENSOR COMMON (FUEL, LUBE OIL) 54 G827-A39 BU-18 3E3370 WARNING
55 G827-A41 BU-18 G828-A4 WH-18 A OR-18 V+ ANALOG INTAKE MANIFOLD (BOOST) -229-F13 BK-16 P404
229-F17 BK-16 F426-F1 BU-16 1698670
INTAKE MANIFOLD AIR TEMPERATURE SENSOR 56 C967-A22 BU-18 993-A6 BR-18 B YL-18 GROUND PRESSURE SENSOR SECONDARY THROTTLE
J906-P59 BR-16 A RD-18 +BATTERY
POSITION SENSOR
57 G828-A4 WH-18 A746-A24 PK-18 C GN-18 SIGNAL 218-3840 F-S2
229-P39 BK-14 B BK-18 -BATTERY
58 229-F16 BK-16 2 1
121-7029
300mA YL + F429-F4 BU-16 229-P31 BK-14 M972-P4 PK-16 C WH-18 SIGNAL (NOTES C & F) B A
59 G833-A49 PK-18 DIAGNOSTIC 9X-4391
60 A-S1 A-C209 U-C1 U-C2 - 229-F14 BK-16 229-F15 BK-16 F-S1 229-P32 BK-14 A B
G833-A14 PK-18 G833-A50 PK-18 229-F13 BK-16 229-F10 BK-16 229-P34 BK-14 229-P31 BK-14
61 3E3370 1698670 3E3370
2 1
86 N941-A56 YL-18 2 BK-18 GROUND SENSOR C214-E53 BK-14 12 C214-T12 BK-14 12 SMMS RETURN 12 229-P39 BK-14 5 CAT DATA LINK+ 29 30 31 32 33 34 35 36 37 38 39 40 41 42
C214-F12 BK-16
87 229-P46 BK-14 6 CAT DATA LINK- 43 44 45 46 47 48 49 50 51 52 53 54 55 56 127-5485 127-5486
88 A-C137 A-C138 229-P47 BK-14 K990-P88 YL 7 GAUGE CLUSTER HIGH
57 58 59 60 61 62 63 64 65 66 67 68 69 70
89 1698670 3E3370 E-C67 E-C7 229-P48 BK-14 K900-P87 GN 8 GAUGE CLUSTER LOW
90 N940-A52 BU-18 A A OR-18 ANALOG +5V TRANSMISSION OIL 3E3382 2080432 F425-P29 PU-16 A234-P89 BK (8-10 AWG) (8-10 AWG)
91 N941-A54 YL-18 B B BK-18 GROUND TEMPERATURE SENSOR 101-E40 RD-14 1 F426-P30 BU-16 165-0200
TERMINATION
SENSOR RETURN (COOLANT LEVEL) 92 J842-A28 BK-18 R818-A11 YL-18 C C WH-18 SIGNAL 106-0735 229-E33 BK-14 2 J906-P58 BR-16
RESISTOR
SENSOR RETURN (TRANS TEMP & PRESS,FUEL LEVEL) 93 N941-A29 YL-18 K883-E55 BR-16 3 J906-P59 BR-16
94 A-C212 A-C213 A234-E42 BK 4
(NOTE J)
J906-P62 BR-16
101-P90 RD-14 OPTIONAL
E-C67/E-C7 229-P46 BK-14
95 3E3370 1698670 K990-E49 GN 5 J906-P63 BR-16
(J67/P67) 229-P47 BK-14 229-P48 BK-14 ALARM DEVICE
96 N940-A53 BU-18 A RD-18 ANALOG +5V TRANSMISSION OIL K900-E46 YL 6 J906-P64 BR-16
YL-18 GROUND PRESSURE SENSOR 229-P48 BK-14
97 N941-A55 YL-18 B J906-P65 BR-16
GN-18 SIGNAL 163-8512 E-C60 J906-P62 BR-16 ALARM RELAY 262-6073
98 G428-A5 BU-18 C L460-P18 YL-16
8T8736 J906-P63 BR-16
INJECTORS 5 & 6 HS 99 T860-A30 OR-16-HV M971-P51 BR-16 CB
J906-E51 BR-16 A KEYSWITCH J906-P64 BR-16
100 A-C110 A-C11 M972-P4 PK-16 OPTIONAL MARINE POWER
1698670 3E3370 229-E31 BK-14 B - BAT J906-P65 BR-16 J906-P63 BR-16 1A J71
101 M974-P27 YL-16 3E5179 DISPLAY (NOTES F & H)
102 R800-A66 OR-18 A A OR-18 +8 VOLTS EXHAUST TEMPERATURE A234-E43 BK C J1939 SHIELD SERVICE TOOL R819-P29 GY-16
B BK-18 GROUND SENSOR 944-E39 OR-16 D CAT DATA LINK + K900-P87 GN 1 CONFIG 1
103 J842-A68 BK-18 B CONNECTOR 7 8 9 10 11 12
C WH-18 SIGNAL 163-7882 945-E37 BR-16 E CAT DATA LINK - K990-P88 YL NOTE H 2 CONFIG 2
INJECTOR 1 & 2 HS 104 T858-A31 GY-16-HV N749-A64 BK-18 C E-C60 (J60)
K990-E48 GN F J1939 DATA LINK- A234-P89 BK 3 CONFIG RETURN
INJECTOR 6 LS 105 T962-A32 WH-16-HV
A-C30 E-C30 K900-E45 YL G J1937 DATA LINK+ K990-P79 GN J906-P64 BR-16 4 EXTERNAL ALARM
INJECTOR 3 LS 106 T959-A33 BR-16-HV 1552269 3E3364
H UNUSED K900-P78 YL 5 BUS NEGATIVE
INJECTOR 5 LS 107 A725-A34 YL-16-HV X994-A7 BR-14 X994-E52 BR-14 TWISTED
1
MAX LENGTH PAIR J UNUSED A234-P80 BK 6 BUS POSITIVE
INJECTOR 4 LS 108 T960-A35 BU-16-HV F424-A63 YL-16 F424-E58 YL-16
109
2
1 METER K900-P78 YL 7 CAN DATA LINK + 6 5 4 3 2 1
110
K990-P79 GN 8 CAN DATA LINK -
111
A234-P80 BK 9 CAN SHIELD
E-S20 229-P49 BK-14 (NOTE D) MPD ENABLE
112 F424-E58 YL-16 F424-E8 YL-16 101-P1 RD-14
10 (+) BATTERY
F424-E79 YL-16 944-P69 OR-16 (NOTE D) MPD ON/OFF SW 11 POSITIVE BATTERY
113 101-P91 RD-14 101-P90 RD-14 CB
114 101-E40 RD-14 945-P66 BR-16 (NOTE D) 12 NEGATIVE BATTERY
115 T859-A36 WH-16-HV 101-E22 RD-14 101-E71 RD-14 101-P5 RD-14
J906-P60 BR-16 (NOTE D) J906-P65 BR-16 NOTE P
(+) BATTERY SWITCHED
INJECTOR 3 & 4 HS
229-E31 BK-14 M971-P50 BR-16 (NOTE D)
INJECTOR 1 LS 116 T957-A37 PU-16-HV 101-P8 RD-14
117 101-E24 RD-14 229-E33 BK-14
E-S8 229-E69 BK-14 229-P47 BK-14 155-2252 STARTING CIRCUIT
INJECTOR 2 LS 118 T958-A38 YL-16-HV 101-E36 RD-14 229-P31 BK-14
119 101-E40 RD-14 944-E39 OR-16 229-P32 BK-14
120 945-E37 BR-16 229-P2 BK-14 229-P33 BK-14 (-) BATTERY / SENSOR RETURN
E-S16 A234-E42 BK
101-E70 RD-14 101-E25 RD-14 229-P35 BK-14 229-P34 BK-14 12 11 10 9 8 7
1 101-E71 RD-14 A234-E43 BK
2 F424-E79 YL-16 229-P36 BK-14 SENSOR / ACTUATOR SUPPLY
E-S7 F426-E67 BU-16
3 229-E27 BK-14 229-E1 BK-14 229-P37 BK-14
4 229-E33 BK-14 F427-E63 PK-16 229-P40 BK-14 229-P38 BK-14
HOUR METER (-) 5 L464-E64 BR-16 F429-E78 BU-16 229-P39 BK-14
SIGNAL PLUS TO ECM
6 TWISTED E-S15 F473-E75 YL-16 SIGNAL MINUS TO ECM
PAIR 229-E28 BK-14 229-E68 BK-14
7 229-E69 BK-14 G966-E73 PU-16 E-C61 (J61) P61 229-P41 BK-14 1 2 3 4 5 6
J906-E51 BR-16 CUSTOMER CONNECTOR 9X4391
CAT DATA LINK (+) 8 944-E3 OR-16 1030213 229-P42 BK-14
CAT DATA LINK (-) 9 945-E4 BR-16 229-E29 BK-14 J906-E76 BR-14 101-E22 RD-14 1 +BAT. (UNSWITCHED) 1 101-P91 RD-14 229-P44 BK-14 229-P43 BK-14 RECEPTACLE ASSEMBLY THROUGH KEY CONTROL PLUS FROM ECM
10 229-E31 BK-14 K900-E45 YL 229-E1 BK-14 2 -BAT. (NOTE A) 2 229-P2 BK-14 229-P45 BK-14 (TEE) 133-0970 CONTROL MINUS FROM ECM
K900-E46 YL TWISTED TERMINATION
11 450-E16 YL-16 229-E68 BK-14 3 -BAT. (NOTE A) 3 229-P3 BK-14 THROUGH KEY A
K990-E48 GN PAIR RECEPTACLE ASSEMBLY B RESISTOR
120
12 451-E17 BR-16 M972-E32 PK-16 4 SECONDARY THROTTLE POSITION 4 M972-P4 PK-16 229-P46 BK-14 J68/P68 P68/J68
HOUR METER (+) 13 F427-E5 PK-16 K990-E49 GN TWISTED 101-E36 RD-14 5 +BAT. (UNSWITCHED) 5 101-P5 RD-14 229-P47 BK-14 (TEE) 133-0970 1552267 1552267 C 174-3016 CAT DATA LINK
E-S2 L464-E65 BR-16 THROUGH KEY 3E-5179
14 944-E3 OR-16 944-E39 OR-16 PAIR 945-E35 BR-16 6 CAT DATA LINK - (NOTE M & N) 6 945-P6 BR-16 229-P48 BK-14 A K900-P84 YL A (NOTE J & L)
944-E38 OR-16 CAT DATA LINK + (NOTE M & N) 944-P7 OR-16 RECEPTACLE ASSEMBLY B K990-P85 GN B
J1939 DATA LINK
15 944-E38 OR-16 7 7 229-P49 BK-14 J68/P68 P68/J68 J68/P68
16 101-E25 RD-14 8 +BAT. (UNSWITCHED) 8 101-P8 RD-14 (TEE) 133-0970 1552267 1552267 C A234-P86 BK C 1552267
E-S1 391-E54 PK-14
7 8 9 10 11 12
17 945-E4 BR-16 945-E37 BR-16 229-E29 BK-14 9 -BAT. (NOTE A) 9 229-P9 BK-14 229-P3 BK-14 A K900-P72 YL A A K900-P87 GN
18 945-E35 BR-16 C214-E53 BK-14 M971-E30 BR-16 10 PRIMARY THROTTLE POSITION 10 M971-P10 BR-16 229-P9 BK-14 P68/J68 B K990-P73 GN B J68/P68
153-2707 THROUGH B K990-P88 YL HIGHWAYS
K883-E55 BR-16 1552267 C A234-P74 BK C 1552267 (NOTE K & L) KEY C A234-P89 BK
DIAGNOSTIC LAMP 19 F429-E6 BU-16 C212-E57 BK-14 11 MULTI-STATION CONTROL - 11 391-P25 PK-16
WARNING LAMP 20 F473-E7 YL-16 A234-E43 BK F427-E62 PK-16 12 HOUR METER + 12 F427-P11 PK-16 450-P13 YL-16 K900-P16 YL A A K900-P78 YL STUB KEY
E-S12 L464-E2 BR-16 13 HOUR METER - 13 229-P200 BK-16 K990-P17 GN B 153-2707 THROUGH B K990-P79 GN
21 A234-E41 BK 451-P14 BR-16 J68/P68 CUSTOMER SUPPLIED WIRING
A234-P15 BK C 1552267 (NOTE K & L) KEY C A234-P80 BK
REMOTE SHUTDOWN SWITCH 22 G966-E9 PU-16 450-E16 YL-16 14 TACHOMETER + 14 450-P13 YL-16
MAINTENANCE CLEAR SWITCH 23 F426-E10 BU-16 451-E17 BR-16 15 TACHOMETER - 15 451-P14 BR-16 944-P69 OR-16 THROUGH A K900-P81 YL STUB KEY MAX LENGTH 1 METER MAX LENGTH 1 METER
A234-E60 BK
24 E-S3 A234-E41 BK 16 J1939 SHIELD 16 A234-P15 BK 944-P7 OR-16 944-P70 OR-16 KEY B K990-P82 GN 6 5 4 3 2 1
25 A234-E20 BK A234-E42 BK K900-E44 YL 17 J1939 DATA + 17 K900-P16 YL C A234-P83 BK
26 K990-E47 GN 18 J1939 DATA - 18 K990-P17 GN 945-P66 BR-16 STUB KEY
27 C212-E57 BK-14 L460-E18 YL-16 19 TRIP CLEAR SW 19 L460-P18 YL-16 945-P6 BR-16 945-P68 BR-16
LOW OIL PRESSURE LAMP 28 F400-E11 GY-16 F400-E11 GY-16 L463-E13 GY-16 20 LOW COOLANT LEVEL LAMP 20 L463-P19 GY-16
HIGH COOLANT TEMPERATURE LAMP 29 F401-E12 GY-16 F401-E12 GY-16 391-E54 PK-14 F401-E12 GY-16 21 HIGH COOLANT TEMP LAMP 21 F401-P20 GY-16 A234-P15 BK
LOW COOLANT LEVEL LAMP 30 L463-E13 GY-16 F425-E19 PU-16 C214-E53 BK-14 F424-E8 YL-16 22 MAINTENANCE IND LAMP 22 F424-P21 YL-16 F400-P22 GY-16 8T-8736
NOTE A: -BAT ON CUSTOMER CONNECTOR & ECM GROUND STRAP MUST BE CONNECTED
GENERAL ALARM (FUTURE) 31 X416-E56 OR-14 E-S14 K883-E55 BR-16 F400-E11 GY-16 23 LOW OIL PRESSURE LAMP 23 F400-P22 GY-16 F401-P20 GY-16 OPTIONAL LAMPS (NOTE B) DIRECTLY TO THE - BAT BUS BAR & NOT CONNECTED TO-BAT THROUGH
F426-E10 BU-16 F426-E66 BU-16
32
F426-E67 BU-16
F429-E77 BU-16 24 DIAGNOSTIC LAMP 24 F429-P23 BU-16 F424-P21 YL-16
K900-P81 YL
ANY OTHER INDIRECT PATH.
33 F473-E74 YL-16 25 WARNING LAMP 25 F473-P24 YL-16 F425-P29 PU-16
J1939 DATA LINK (-) 34 K990-E14 GN
F427-E5 PK-16
E-S9
F427-E62 PK-16
101-E22 RD-14 26 26 F426-P30 BU-16 K990-P82 GN
A234-P83 BK
F400-P22 GY-16
J906-P52 BR-16
LOW OIL D NOTE B: 0.3A CURRENT LIMIT ON EACH OPTIONAL ECM OUTPUT DRIVER.
SYNCHRONIZE SWITCH 1 35 M973-E15 BR-16 101-E25 RD-14 27 27 F427-P11 PK-16 PRESSURE E
F427-E63 PK-16 C
36 101-E36 RD-14 28 28 F429-P23 BU-16 229-P41 BK-14 NOTE C: CATERPILLAR SUPPLIED. SHIPPED LOOSE WITH ENGINE. USE IS
(Dimensions: 39 inches x 24 inches)
391-E54 PK-14 REMOTE START 391-P25 PK-16 229-P42 BK-14 229-P41 BK-14 F401-P20 GY-16
TACHOMETER (+)
37
38 450-E16 YL-16 F429-E78 BU-16
229-E1 BK-14
229-E68 BK-14 J906-E50 BR-16
29
30 KEYSWITCH
29
30 J906-P26 BR-16
F473-P24 YL-16
G966-P28 PU-16 229-P43 BK-14 229-P42 BK-14 J906-P55 BR-16
HIGH COOLANT
TEMPERATURE
F A B
CUSTOMER'S OPTION.
E-S19 J
TACHOMETER (-) F429-E6 BU-16 F429-E77 BU-16 229-P45 BK-14 229-P43 BK-14 G
TRIP CLEAR SWITCH
39
40
451-E17 BR-16
L460-E18 YL-16
229-E29 BK-14
450-E16 YL-16
31
32
31
32 944-P70 OR-16 229-P45 BK-14 L463-P19 GY-16 LOW COOLANT
H NOTE D: INTERFACE TO ADDITIONAL ENGINES. FOR DETAILED INSTALLATION
J906-P54 BR-16
TROLLING MODE SWITCH 41 F425-E19 PU-16 F473-E7 YL-16
E-S18
F473-E74 YL-16 451-E17 BR-16 33 33 J906-P26 BR-16 J906-P53 BR-16 945-P68 BR-16 944-P70 OR-16 J906-P57 BR-16 LEVEL REFER TO C18 ACERT MARINE ENGINE INSTALLATION GUIDE.
J1939 SHIELD 42 A234-E20 BK F473-E75 YL-16 944-E38 OR-16 M973-E15 BR-16 34 SYNC SWITCH INPUT 1 34 J906-P56 BR-16 J906-P55 BR-16 F400-P22 GY-16 945-P68 BR-16
43 E-S17 945-E35 BR-16 M974-E21 YL-16 35 SYNC SWITCH INPUT 2 35 M974-P27 YL-16 J906-P52 BR-16 F401-P20 GY-16 F400-P22 GY-16 F424-P21 YL-16 MAINTENANCE NOTE E: AN ENGINE SHUTDOWN SWITCH MUST BE INSTALLED AT EACH STATION TO
SYNCHRONIZE SWITCH 2 44 M974-E21 YL-16 G966-E9 PU-16 G966-E72 PU-16 A234-E41 BK G966-E72 PU-16 36 REMOTE SHUTDOWN SW 36 G966-P28 PU-16 F424-P21 YL-16 F401-P20 GY-16 229-P45 BK-14 SHUTDOWN THE ENGINE WITHOUT REMOVING POWER TO THE ECM.
45 G966-E73 PU-16 C212-E57 BK-14 F425-E19 PU-16 37 TROLLING MODE SW 37 F425-P29 PU-16 J906-P58 BR-16 F429-P23 BU-16 F424-P21 YL-16
46 F400-E11 GY-16 R819-E26 GY-16 38 SLOW VESSEL MODE SW 38 R819-P29 GY-16 J906-P59 BR-16 F473-P24 YL-16 F429-P23 BU-16 F473-P24 YL-16 WARNING NOTE F: DO NOT ENGINE MOUNT.
J906-E76 BR-14 J906-P52 BR-16 F473-P24 YL-16 229-P42 BK-14
KENR6335-03
47 E-S6 F401-E12 GY-16 F426-E66 BU-16 39 MAINTENANCE CLEAR SW 39 F426-P30 BU-16 J906-P61 BR-16 J906-P60 BR-16
(+) BATTERY UNSWITCHED 48 101-E22 RD-14 J906-E50 BR-16 F424-E8 YL-16 40 40 J906-P57 BR-16 J906-P53 BR-16 J906-P52 BR-16 NOTE G: REQUIRED CIRCUIT PROTECTION. CIRCUIT PROTECTION WILL VARY
49 J906-E34 BR-16 J906-E51 BR-16 F425-E19 PU-16 X994-E52 BR-14 41 STARTER INTERLOCK 41 J906-P55 BR-16 J906-P53 BR-16 F429-P23 BU-16 DIAGNOSTIC BASED ON THE NUMBER & TYPE OF DISPLAYS. SEE INSTALLATION GUIDE.
J1939 DATA LINK (+) 50 K900-E23 YL F426-E66 BU-16 C214-E53 BK-14 42 SMMS RETURN 42 J906-P63 BR-16 J906-P57 BR-16 J906-P55 BR-16 229-P41 BK-14
E-S4
51 K900-E23 YL K900-E46 YL F427-E62 PK-16 X416-E56 OR-14 43 43 J906-P65 BR-16 L463-P19 GY-16 J906-P57 BR-16 NOTE H: JUMPER BETWEEN PINS 1 & 3 OR 2 & 3.
(+) BATTERY UNSWITCHED 52 101-E24 RD-14 F429-E77 BU-16 K883-E55 BR-16 44 TROLL ENABLE (MSCS) 44 J906-P64 BR-16 L463-P19 GY-16
(+) BATTERY UNSWITCHED 53 101-E70 RD-14
E-S11
K900-E44 YL F473-E74 YL-16 45 45 J906-P62 BR-16 P42/J42
1573584
NOTE J: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO TERMINATION
54
55
K900-E61 YL K900-E45 YL G966-E72 PU-16
J906-E50 BR-16
J906-P201 BR-16
J906-P53 BR-16 A KEYSWITCH
SYMBOL DESCRIPTION RESISTOR) IS 40 METERS.
K990-E47 GN 69 69
E-S10 229-P43 BK-14 B - BAT CUSTOMER
56
57
K990-E48 GN K900-E44 YL
K990-E47 GN
70 70 K900-P16
K990-P17
YL
GN A234-P83 BK C J1939 SHIELD SUPPLIED
CIRCUIT CONNECTED NOTE K: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939
58
K990-E59 GN
E-S5 L460-E18 YL-16 L460-P18 YL-16 944-P70 OR-16 D CAT DATA LINK + SERVICE SPECIFICATIONS FOR ALL J1939 DATA LINK CONNECTIONS.
K990-E14 GN K990-E49 GN 945-P68 BR-16 E CAT DATA LINK - CIRCUIT NOT CONNECTED
SLOW VESSEL MODE SWITCH 59 R819-E26 GY-16 L463-E13 GY-16 L463-P19 GY-16 TOOL
60 L464-E2 BR-16 229-P200 BK-16 K990-P82 GN F J1939 DATA LINK- CONNECTOR
NOTE L: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION
L460-E18 YL-16 K900-P81 YL G J1937 DATA LINK+ ELECTRICAL CONNECTION TO
DETAILS.
(-) BATTERY 61 229-E27 BK-14 M971-E30 BR-16 8T-8736
L463-E13 GY-16 H UNUSED MACHINE STRUCTURE
62 M972-E32 PK-16 M971-P10 BR-16 M971-P50 BR-16 TWISTED PAIR
(-) BATTERY 63 229-E28 BK-14 L464-E64 BR-16
E-S13
L464-E65 BR-16 M973-E15 BR-16 M971-P51 BR-16 MAX LENGTH 1 METER
J UNUSED INTERNAL ELECTRICAL CONNECTION NOTE M: CAT DATA LINK MUST BE UNSHIELDED TWISTED PAIR OF 18 AWG OR
64
L464-E2 BR-16 M974-E21 YL-16 TO SURFACE OF COMPONENT LARGER WIRE. ONE TWIST PER 25.4mm MINIMUM.
(-) BATTERY 65 229-E29 BK-14 R819-E26 GY-16 M972-P4 PK-16
PRIMARY THROTTLE POSITION 66 M971-E30 BR-16 M971-E30 BR-16 X416-E56 OR-14 M974-P27 YL-16 CONNECTOR NOTE N: 30 METER MAXIMUM TOTAL LENGTH FROM P61 TO ALL OTHER CAT DATA
(-) BATTERY 67 229-E31 BK-14 X994-E52 BR-14 STARTER SOL R819-P29 GY-16 LINK CONNECTIONS.
M972-E32 PK-16
SECONDARY THROTTLE POSITION 68 M972-E32 PK-16 F-C2
M973-E15 BR-16 H# CIRCUIT GROUPING DESIGNATION
MULTI-STATION CONTROL SYSTEM RETURN 69 C212-E57 BK-14 NOTE P: REQUIRED CIRCUIT PROTECTION. SIZE WIRE & CIRCUIT BREAKER
M974-E21 YL-16
(+) BATTERY KEYSWITCH 70 J906-E34 BR-16 AMPSEAL CONNECTOR TABLE EJ-C1 TO A-C300 ON
E-C1 (P1)
R819-E26 GY-16 CLR-GA WIRE NAME POS TERM/PLUG ENGINE HARNESS ATCH WIRE, CABLE, COMPONENT ACCORDING TO SWITCH LIMITS AND CIRCUIT REQUIREMENTS.
1607689 X416-E56 OR-14
STARTER PU-16-KYNAR T957-EJ1 1 180-9339 EJ-C1
F-C7 BATTERY + YL-16-KYNAR T958-EJ2 2 180-9339 CIRCUIT CONNECTED
F-C2 F-C3 BR-16-KYNAR T959-EJ3 3 180-9339
CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG BU-16-KYNAR T960-EJ4 4 180-9339 BLADE, SPADE, RING OR SCREW
OR-16 T722-F24 1 8T-8730 DIAGNOSTIC LAMP
BK-16 C214-F12 2 8T-8730 F-T4
F-T3 KEY SWITCH
F-C4 YL-10 101-F26 1 8N-1543 GN-16-KYNAR T961-EJ5 5 180-9339 TERMINAL
CUSTOMER WIRING & OPTIONAL FEATURE WIRING ARE RECOMMENDED.
(F429-BU) CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE F-C3 WH-16-KYNAR T962-EJ6 6 180-9339
(229-BK) F-C4
ACCESSORY TABLE
BR-16 J906-F20 1 8T-8730 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG GY-16-NW T858-EJ7 7 180-9339 SPLICE
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES.
STARTER MOTOR
QTY PART NAME P/N
MAGNETIC SWITCH WARNING LAMP 2 8T-8737 1 PLUG AS. 127-5485 RD-10 101-F25 1 8N-1542 WH-16-NW T859-EJ8 8 180-9339 CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
1 PLUG AS. 155-2269 F-T6 OR-16-NW T860-EJ9 9 180-9339 EJ-C4 EJ-C5 EJ-C6
(SMMS) F-C7 PK-16 391-F22 3 8T-8730 1 BOOT 6I-4347 ACCESSORY TABLE
1 WEDGE 155-2261 ( 473-YL )
RD-16 101-F23 4 8T-8730 QTY PART NAME P/N
10 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG UNLESS OTHERWISE SPECIFIED. ALL WIRES CONNECTED TO J2 TO BE 16 OR 18 AWG
F-T5
ACCESSORY TABLE 1 RECEPTACLE AS. 127-5486
11 8T-8737 WH-16-NW T859-EJ16 1 WH-16-NW T859-EJ15 1 OR-16-NW T860-EJ17 1 ALL OTHER WIRES TO BE 16 AWG OR LARGER SAEJ1128 TYPE SXL OR EQUIVALENT.
( 229-BK ) 12 8T-8737 BR-16-KYNAR T959-EJ3 2 BU-16-KYNAR T960-EJ4 2 GN-16-KYNAR T961-EJ5 2
F-T1
(229-BK
QTY PART NAME P/N 1 BOOT 6I-4347 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR
MAINTENANCE LAMP
1 PLUG AS. 155-2272 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N ENGINEERING APPROVAL.
F-T2 1 WEDGE 155-2262 1 RECEPTACLE AS. 290-8858 1 CONNECTOR AS 7E-6513 1 CONNECTOR AS 7E-6513 1 CONNECTOR AS 7E-6513
EJ-C3
(F424-YL) 1 WEDGE 3E-5180 50 TUBE-SEALED 112-8144 50 TUBE-SEALED 112-8144 50 TUBE-SEALED 112-8144
CLR-GA WIRE NAME POS TERM/PLUG
20 Page,