CERRO_VERDE_2019_Annual_Maintenance_Program_C1-Hidro

Updated_30-Set-19

2019 TOTAL PLANT: 80.0 Hr.

TR003_(Liners)_(24.0_Hr)
SC023_(Screen replacement)_(16.0_Hr.)
BN21@24_25% C.L_(Liners)_(24.0_Hr.)
FE024_(Belt replacement)_(13.0_Hr)
CR022_(Bowl & Mantle)_(6.5_Hr.)
CR022_(Adjustament ring)_(40.0_Hr.)
CR023_(Bowl & Mantle + MLF)_(36.0_Hr.)
CR024_(Bowl & Mantle + MLF)_(36.0_Hr.)
BN31@34_0% S.L._(Liners)_(24.0_Hr.)
CV012_(Belt replacement)_(25.0_Hr.)
CV013_(Belt replacement)_(25.0_Hr.)
CV010_Belt replacement)_(72.0_Hr)
FE101/102_(Belt replacement)_(26_Hr)
ML101_(Shell)_(49.0_Hr.)
CR022_(Bowl & Mantle + cylinders )_(7.0_Hr.) ML201_(Spider replacement)_(8.0_Hr.) CR022_(Bowl & Mantle)_(6.5_Hr.)
CR023_(Bowl & Mantle + cylinders)_(7.0_Hr.) ML401_(Spider replacement)_(8.0_Hr.) FE031_(Belt replacement)_(14.0_Hr)
PP301_(Impeller + suction plate)_(17.5_Hr.) PP101_(Suction plate)_(6.0_Hr.) HPGR031_(Hopper beam repair)_(14_0_Hr.)
PP401_(Wet end)_(12.0_Hr.) PP201_(Wet end)_(12.0_Hr.) PP301_(Bearing assembly replacement)_(12.0_Hr.)
ML301_(Liners shell replacement)_(17.5_Hr.) 07-08/02 (33.5h) PP301_(Suction plate)_(6.0_Hr.) PP401_(Reductor aligment)_(8.0_Hr.)
CR001_Octogonos (24h) CS401_(Distributor replacement)_(24.0_Hr.)
08-09-10/01 (55h)
CV002_Liners chute CV1/CV2 (22h) CS501_(Distributor replacement)_(24.0_Hr.) 07/03
CR024_(Bowl & Mantle + cylinders)_(7.5_Hr.) CR001_Concaves (55h)
CV002_Liners chute CV1/CV2 (22h) BOX1505_(Maintenance)_(8.0_Hr.) 30 H_Moly Plant (Limpieza)
CS101_(Spool #2 UF replacement) _(8.0_Hr.)
TK602_(Rakes maintenance)_(16.0_Hr.)
JANUARY FEBRUARY MARCH
WK SUN MON TUE WED THU FRI SAT WK SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT
WK
1 5 9
0 0 1 2 3 4 5 0 0 0 0 0 1 2 0 0 1 2 3 1 2
FE021_(Belt replacement)_(14_Hr.)
2
6 8.0 14.0 55.0 11 12 6
3 4 C1 80.0 9 10
3 4 5 6 30.0 8 9 CR021_(Bowl & Mantle)_(6.5_Hr.)
CR023_(Bowl & Mantle)_(6.5_Hr.)
3
13 14 15 H 45.0 18 19 7
10 11 12 13 14 15 16 11
6.5 13.0 13.0 64.0 15 16
4 8 12
20 21 22 23 24 25 26 17 18 19 20 21 22 23 17 18 19 20 21 22 23
11-12-13-14/03 (64h)
5 9 13
27 28 29 30 7.5 #### #### 24 25 26 27 28 0 0 24 25 26 27 28 29 30 Cleaning_(9.5h)
0
0 0 0 0 0 0
0 0 0 0 0 14
31 0 0 0 0 0 0 CR001_Concaves (54.5h)
CV002_Liners CV1/CV2 (12h)
Availability 93.03% Availability 63.45% CR024_(Bowl & Mantle)_(6.5_Hr.) Availability 93.20%
PRIMARY_ 45 hr PP101_(Wet End)_ (12_Hr.)
CR021_(Bowl & Mantle + cylinders)_(7.5_Hr.)
CR001_Mainshaft_(40 hr)
FINE_40 hr 1st Quarterly
STD2_Bowl & mantle_(22 hr)
CV103B_Belt replacement_(14 hr) Current Availability 83.88%
CV001B_Belt replacement_(14 hr)
TOTAL PLANT: 14 Hr. Current Asset Efficy 83.05%
TR003_(Liners)_(14.0_Hr) SC021_(Belt replacement)_(9.0_Hr.) (B)
FE023_(Belt replacement)_(16.0_Hr.) CR022_(Bowl & Mantle + Socket inspection)_(9.0_Hr.) (B)
CR022_(Bowl & Mantle + cylinders)_(8.0_Hr.) CR023_(Bowl & Mantle + Socket inspection)_(13.0_Hr.)
CR023_(Bowl & Mantle + cylinders)_(8.0_Hr.) FE031_(Belt replacement)_(16.0_Hr.)
CR024_(Bowl & Mantle)_(8.0_Hr.) (B) HPGR33_(Cheek plate replacement)_(12.0_Hr.)
CV009_(Cambio volante)_(14.0_Hr.) PP101_(Impeller + suction plate)_(10.0_Hr.)
CV009/010_(Liners)_(14.0_Hr.) ML101_(Shell Liners measurment)_(2.0_Hr)
CR021_(Bowl & Mantle)_(9.5_Hr.) FE401/402_(Belt replacement)_(16.0_Hr.)
FE034_(Belt replacement)_(16.0_Hr.) ML401_(Shell Liners measurment)_(2.0_Hr)
CR022_(Bowl & Mantle)_(9.5_Hr.) ML201_(F&D End)_(24.0_Hr.) ML401_(F&D End)_(22.0_Hr.)
CR023_(Bowl & Mantle)_(6.5_Hr.) FE302_(Belt replacement)_(16.0_Hr.) * Half plant shutdown for 2hrs
FE032_(Belt replacement)_(16.0_Hr.) PP301_(Wet end)_(12.0Hr.)
HPGR_(Studs measurement)_(6.0_Hr.)
PP401_(Impeller + suction plate)_(12.0_Hr.) CR021_(Bowl & Mantle)_(8.0_Hr.) SC021_(Belt replacement)_(13.0_Hr.)
ML101_(F&D End)_(24.0_Hr.) ML201_(F&D End)_(43.0_Hr.) SC001_(Cross Member)_(24.0_Hr.) CR021_(Bowl & Mantle)_(10.0_Hr.)
FE024_(Belt replacement)_(16.0_Hr.)
ML201_(Liners measurement)_(7.0_Hr.) ML301_(Shell Liners measurment)_(2.0_Hr) 11/06 (6h) CR022_(Bowl & Mantle + Socket inspection)_(4.0_Hr.)
CR024_(Bowl & Mantle )_(6.5_Hr.) SC002_(Cross Member)_(24.0_Hr.)
CV001/002_Liners replac (6h) ML401_(F&D End)_(22.0_Hr.)
ML101_(F&D End)_(12.0Hr.)
APRIL MAY JUNE
WK SUN MON TUE WED THU FRI SAT WK SUN MON TUE WED THU FRI SAT 10/06 - Fine Hydro WK SUN MON TUE WED THU FRI SAT
14
12.0 18
1 CV07A_Deflector replac_(4 hr) 22
0 1 2 3 5 6 0 0 0 2 3 4 1 2 3 4 5 6 1
CV08_Deflector replac._(4 hr)
15
7 8 17.0 14.0 11 12 13 19
5 6 14.0 43.0 10 11 23
2 3 4 5 22.0 22.0 8
16
14 15 49.0 18 19 20 20 H 92.0 49.0 18 24
9 4.0 6.0 12 18.0 14 15
17
21 22 23 34.0 26 27 21
19 20 21 40.0 24 25 ML301_(F&D End)_(49.0_Hr.) 25
16 17 18 36.0 14.0 21 22
CR024_(Bowl & Mantle + Socket replacement)_(18.0_Hr.)
18
28 29 30 22
26 27 C2 0 26
23 24 25 26 27 28 29 PP401_(Wet end replacement)_(12.0_Hr.)
0 0 27
0 0 0 0 0 0 0 0 0 0 0 0 31 0 0 0 0 0 0
ML201_(F&D End)_(49.0Hr.) Availability 92.57% Availability 92.00% Availability 94.24%
ML201_(Shell Liners measurment)_(2.0_Hr) 12@16/05 19/06
24/04 (34h) 22-23/05 (40h) 20/06 - Primary Hydro
PP201_(Wet end replacement)_(12.0_Hr.) PRIMARY_92 hr 36 H_Moly Plant (Limpieza)
CROOM_Windows replacement (34h) CR001_Mainshaft 115"+ rebacking (40h) CR001_Lubrication tank cleaning_(8 hr)
CR001_Seal replacement_(92 hr) 2nd Quarterly
CV001/002_Liners (12h) CR001_Concaves measurement (3h) CR001_Counter shaft replacement_(14 hr.)
CV003_Pulley repair_(8 hr)
CV001/002_Liners (12h) RB001_Maintenance_(5 hr)
FINE_72 hr Current Availability 92.93%
CV102_Belt replacement_(12 hr)
TOTAL PLANT: 45 Hr. CV104_Belt replacement_(12 hr) Current Asset Efficy 92.10%
Chutes de transferencia BNII_Liners replacement_(34hr) CR022_(Bowl & Mantle)_(13.0_Hr.)
TR003_(Liners)_(24.0_Hr) SC001/002_Maintenance screen/frame replac._(28 hr) CR023_(Bowl & Mantle)_(13.0_Hr.)
CV105_Belt replacement_(24 hr) TOTAL PLANT: 70_Hr.
CR021_(Bowl & Mantle + MFL+ Socket Insp.)_(68.0_Hr.) FE032_(Belt replacement)_(13.0_Hr.) TR003_(Liners)_(24.0_Hr)
CR022_(Bowl & Mantle + MFL )_(46.0_Hr.) STD1/STD2_Bowl & mantle_(36 hr) HPGR033_(Cheek plate)_(12.0_Hr)
CV07/CV08_ Pulley replacement_(24 hr) CR022/CR021_(Bowl & Mantle)_(10.0_Hr.)
CR023_(Bowl & Mantle + Socket)_(42.0.Hr.) HPGR_(Studs measurement)_(6.0_Hr.) CR023/CR024_(Bowl & Mantle + MFL)_(20.0_Hr)
CV008_(Pulley #5 replacement)_(45.0_Hr.) CVRAD_Belt replacement_(12 hr) PP101_(Wet end)_(17_Hr)
CVHOR_Belt replacement_(12 hr) CV005_(Belt replacement)_(24.0_Hr.)
CV009_(Pulley #6 replacement)_(38.0_Hr.) PP201_(Suction plate replac)_(6.0_Hr) CV008_(Belt replacement)_(58.0_Hr.)
DV095_(Liners)_(24.0_Hr) TREN5_(Mtto Anual )_(32.0_Hr) ML101_(E&I )_(22.0_Hr)
BLACKOUT TOTAL _13.0 Hr CV009_(Belt replacement)_(60.0_Hr.)
HPGR031_(Rollers replacement)_(61.0_Hr.) ML201_(Proyectos & E&I )_(22.0_Hr) FE101/102_(Belt replacement)_(24.0_Hr.)
FE201/202_(Belt replacement)_(32.0_Hr.) ML201_(Liners measurment)_(7.0_Hr)
PP201_(Impeller + suction plate)_(12.0_Hr.) ML201_(Spider replacement)_(8.0_Hr.)
PP301_(Impeller + suction plate)_(10.0_Hr.) 04-05/07 (34h) CR021_(Bowl & Mantle)_(10.0_Hr.)
PP201_(Suction plate replacement)_(6.5_Hr.) ML301_(ProyectosI)_(29.0_Hr.)
PP401_(Bearing assembly replac)_(12.0_Hr) Cleaning_(9.5h)
ML101_(E&I)_(6.0_Hr) ML301_(Rotor cover seal E&I )_(29.0_Hr) 05-06/09 (48h)
ML101_(Liners measurment)_(2.0_Hr) CR001_Main shaft replac.(18.5h)
ML201_(Proyectos & E&I)_(15.0_Hr) ML401_(Spider replacement)_(8.0_Hr.) CR001_Octogonos(36h)
ML201_(F&D End Liners measurment)_(2.0_Hr) CV002_Liners CV1/CV2 (14h) PP401_(Impeller + suction plate)_(12.0_Hr)
ML201_(Shell)_(69.0_Hr.) FE001_Liners (24h) CV001/002_Liners (14h)
05/08 (67h) CS301_(Distributor replacement)_(24.0_Hr.)
ML301_(Liners measurment)_(7.0_Hr) TK002_((Rakes maintenance)_(16.0_Hr.)
ML401_(Liners measurment)_(7.0_Hr) Cleaning_(9.5h)
18/09 - Primary Hydro
CS201_(Distributor replacement)_(31.0_Hr.) 11/07 - Fine Hydro CR001_Concaves + main shaft 113" (57.5h)
SH3_Bowl & Mantle_(24 hr)
PRIMARY_ 25 hr
CS301_(Spools replacement)_(27.0_Hr.) FE001_Liners replac. (24h) 16/08 - Fine Hydro
DR004_Rubber repair_(24 hr) FE001_Rollers replacement_(24 hr)
CV001_Belt replacement (34h) CV007A_Deflectors and 10/09 CR001_Maintenance E/I(25 hr)
CV001/002_Liners (22h) idllers replac._(4 hr) 36 H_Moly Plant (Limpieza) RB001_Maintenance_(5 hr)
JULY AUGUST SEPTEMBER CH-I_BLACKOUT_8 hr
01/07 - Fine Hydro
CV07A_Deflectors and WK SUN MON TUE WED THU FRI SAT WK SUN MON TUE WED THU FRI SAT WK SUN MON TUE WED THU FRI SAT FINE_4 hr
idllers replac._(4 hr) 12/07 - Fine Hydro 11-12/09 CV008_Deflectors and idllers replac._(4 hr)
27
0 4.0 C1 45.0 34.0 6 SH2_Bowl & Mantle_(14 hr)
31
0 1 2 3 HPGR032_(Rollers replacement)
36
1 2 C1 70.0 7 SC003_Screen replacement_(12 hrs)
28
7 8 9 10 24.0 24.0 13 32
4 5 6 7 8 9 10 _(40.0_Hr.) 37
8 9 10 11 36.0 14 DR03_Alingment_(6hrs)
29 33 38 CV003AGLO_Belt replac._(14 hr)
CR024_(Bowl & Mantle)_(10.0_Hr.) 14 15 10.0 17 18 19 20 11 67.0 22.0 10.0 15 4.0 17 18-19/09 15 16 17 25.0 24.0 20 21
30
21 22 H 75.0 26 27 34
18 19 20 21 22 19.0 24 HPGR034_(Rollers replacement) 39
22 23 C2 28
_(40.0_Hr.) 19/09- Fine Hydro
31 35 40
28 29 30 31 2/08 SX/EW 25 26 10.0 18.0 29 30 31 29 30 0 0 SH4_Bowl & Mantle_(24 hr)
TREN1_(Mtto Anual )_(10.0_Hr) CV001AGLO_Belt replac._(14 hr)
0 0
0 0 0 0 0 0 0 0 0 0
Availability 88.63% Availability 94.27% CR021_(Bowl & Mantle)_(10.0_Hr.) Availability 65.63%
PRIMARY_ 68 hr FE034_(Belt replacement)_(16.0_Hr.) 02/09 (35 Dias)
3th Quarterly
CR001_Mainshaft replacement_(24 hr) ML401_(Cambio de estator)
RB001_Maintenance_(5 hr) Current Availability 83.03%
CV001_Injerto_(36 hr) CR024_(Bowl & Mantle + UT )_(19.0_Hr.)
CV002_Belt replacement_(28 hr) Current Asset Efficy 82.21%
CV003_Pulley #8 replacement_(38 hr)
FINE_75 hr
FE002_Plates replacement_(20 hr)
SC001/002_Maintenance screen/frame replac._(28 hr)
STD2_Bowl & mantle_(18 hr)
CV01A_Belt replacement_(36 hr) PRIMARY_ 163 hr
BV001_Maintenance_(24 hr) CR001_Eccentric bushing _(163 hr)
CV07A_Belt repair_(64 hr) CV001_Belt replacement_(36 hr)
CV008_Belt replacement_(72 hr) Chutes de trasnferencia_(20 hr)
CH-II_BLACKOUT_8 hr FINE_127 hr
SC001_Cleaning_(5 hr)
SC001_Maintenance screen/frame replac._(28 hr)
STD1_Bowl & mantle_(18 hr)
SC002_Cleaning_(12 hr)
SC002_Maintenance screen/frame replac._(28 hr)
CV107_Belt replacement_(44 hr)
CV07_Belt replacement_(46 hr)
09-10/10
PRIMARY_ 26 hr BN 1 AGLO_Cleaning _(38 hr)
Cleaning_(6 hr) BN 1 AGLO_Liners replacement_(18 hr)
CV001_Pulley alignment_(26 hr) CV07A_Belt replacement_(84 hr)
05/12 SX/EW
CV001/002_Liners replacement_(12 hr) CV07A_Deflectors and idllers replac._(4 hr)
TREN5_(Mtto Anual )_(24.0_Hr)
FINE_40 hr Chutes de trasnferencia_(20 hr)
SC001_Liners replacement_(24 hr) CH-III Y AGLOMERACION_BLACKOUT_(8 hr)
STD1_(Socket replacement_(36 hr) TRASPASO Y OVERLAND_BLACKOUT_(6 hr) 04/12 - Fine Hydro
SC002_Liners replacement_(22hr) 02/12 - Fine Hydro CV008_Deflectors and
CV04A_Belt repair_(40 hr) CR024_(Mainshaft replac)_(100.0_Hr.) SH3_Bowl & Mantle_(14 hr) idllers replac._(4 hr)
CV007A _Deflectors and idllers replac._(4 hr) FE033_(Belt replacement)_(16.0_Hr.)
04/11 06/11 03/12 05/12
CR021_(Bowl & Mantle)_(10.0_Hr.) CR024_(Bowl & Mantle)_(10.0_Hr.) 30 H_Moly Plant (Limpieza)
08/10 (54h) CR021_(Bowl & Mantle+MFL)_(20.0_Hr.)
OCTOBER NOVIEMBRE DECEMBER
Cleaning_(9.5h) 16/10 SX/EW
CR001_Main shaft replac. + rebacking(54h) WK SUN MON TUE WED THU FRI SAT TREN2_(Mtto Anual )_(10.0_Hr) WK SUN MON TUE WED THU FRI SAT WK SUN MON TUE WED THU FRI SAT
CV002_Liners CV1/CV2 (14h) 40 0 0 100.0 5 44
0 0 0 0 0 1 2 49 1 2 30.0 24.0 6 7
SALA 5/6-Blackout (10h) 10/12 13-21/12 (199h)
41 6 7 8 40.0 11 12 20/11 SX/EW 45
3 163.0 9 50 8 9 5.0 11 12 13 14
CR024_(Bowl & Mantle)_(10.0_Hr.) CR001_Outerbushing (199h)
TREN4_(Mtto Anual )_(10.0_Hr) CR001_Main shaft 117" (13h)
42 13 26.0 54.0 36.0 19 46
10 11 12 39.0 15 16 51 15 16 70.0 21
CV002_Liners CV1/CV2 (12h
43 20 21 4.0 23 24 25 26 19/11 - Fine Hydro 47
17 34.0 10.0 21 22 23 Primary Hydro
52 22 23 24 25 4.0 27 28
SH1_Bowl & Mantle+MFL_(24 hr)
44 27 28 29 10.0 31 0 48
24 25 C2 29 30 RB001_Maintenance_(5 hr) 53 29 30 31
CR022_(Bowl & Mantle)_(13.0_Hr.) 0 0 FINE_84 hr
CR023_(Bowl & Mantle)_(13.0_Hr.) (B) 0 0 0 0 0 0 0 0 0 0 0 0 CV07A_Deflectors and idllers
HPGR33_(Rollers replac.)_(46.0_Hr.) Availability 89.07% Availability 93.96% replac._(4 hr) Availability 79.03%
ML201_(Rotor cover rep.) _(15.5_Hr.) 29/10 - Fine Hydro
CV008_Deflectors and 17/10 26/11 - Fine Hydro 4th Quarterly
PP201_(Wet end)_(16.0_Hr.) 26/11 - Fine Hydro
idllers replac._(4 hr) 36 H_Moly Plant (Limpieza) CV008_Deflectors and TOTAL PLANT: (70.0 Hr.) CV008_Deflectors and
idllers replac._(4 hr) Chutes de transferencia. idllers replac._(4 hr)
Current Availability 87.28%
30/10 SX/EW
CV003_(Static weight assembly)_(40hr) Current Asset Efficy 86.47%
18-19/11 (34h) CV014_(Belt replacement)_(58.0_Hr.)
TREN3_(Mtto Anual )_(10.0_Hr) CR001_Windows replac.(34h) FE022_(Belt replacement)_(16.0-Hr.)
SC022_(Screen replacement)_(26.0_Hr.) (B) TR003_(Liners)_(24.0_Hr.)
CR001_Octogonos (24h) BN21@24_50% S.L_(Liners)_(24.0_Hr.)
FE001_Liners (24h) CR022_(Bowl & Mantle)_(13.0_Hr.) (B)
CR023_(Bowl & Mantle)_(13.0_Hr.) CR023_(Main frame + main shaft)_((156.0_Hr.)
CV002_Liners CV1/CV2 (20h) CR021/CR022_(Bowl & Mantle + MFL)_(20.0_Hr.)
HPGR_(Studs measurement)_(6.0_Hr.)
PP101_(Impeller + suction plate)_(12.0_Hr.) CR023/CR024_(Bowl & Mantle)_(10.0_Hr)
PP301_(Suction plate)_(8.0_Hr.) CR023_(Main frame + main shaft)_(156.0_Hr.)
ML101_(Rotor / Stator cleaning) _(25.5_Hr.) CV007_Magnet assembly_(25.0_Hr.)
ML301_(Rotor / Stator cleaning) _(25.5_Hr.) CV013_(Belt replacement)_(24.0_Hr.)
DV095_(Liners)_(24.0_Hr.)
CV009_(Static weight assembly)_(36hr)
CV011_Magnet assembly/disassembly_(30.0_Hr.)
FE401/402_(Belt replacement)_(16.0_Hr.)
ML101_(Liners measurment)_(7.0_Hr)
ML201_(Liners measurment)_(7.0_Hr)
ML301_(Liners measurment)_(7.0_Hr)
ML301_(Shell)_(69.0_Hr.) 2019_ANUAL
ML401_(Rotor cover repair)_(29.5_Hr.)
CONCENTRATOR 1 HYDROMETALLURGICAL PP301_(Wet end_(16.0_Hr.)
PP401_(Wet end_(16.0_Hr.)
Current Availability 86.78%
Tailing C1 OUTAGE Primary Crushing Hydro OUTAGE BX005_(Maintenance)_(8.0_Hr.)
TK001_(Rakes maintenance)_(16.0_Hr.)
Current Asset Efficy 85.96%
TK029_(Rakes maintenance)_(16.0_Hr.)
C1 Total Plant C1 OUTAGE Total Fine Crushing Hydro OUTAGE Budget 90.41%
Partial Plant C1 OUTAGE Partial Fine Crushing Hydro OUTAGE

Primary Crushing C1 OUTAGE PM Tren Planta SX/EW

Moly Plant C1 OUTAGE

Line Plant C1 OUTAGE