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ANSI/ASHRAE 26-1996

(Supersedes ANSI/ASHRAE 26-1985)

AN AMERICAN NATIONAL STANDARD

Mechanical
Refrigeration and
Air-Conditioning
Installations
Aboard Ship
Approved by the ASHRAE Standards Committee Febru-
ary 21, 1996; approved by the ASHRAE Board of Direc-
tors February 22, 1996; and approved by the American
National Standards Institute July 1, 1996.

ASHRAE Standards are updated on a five-year cycle; the


date following the Standard number is the year of ASHRAE
Board of Directors approval. The latest copies may be
purchased from ASHRAE Customer Service, 1791 Tullie
Circle, NE, Atlanta, GA 30329.

Ó1996 American Society of Heating, Refrigerating and Air-Con-


ditioning Engineers, Inc. All rights reserved.

ISSN 1041-2336
ASHRAE STANDARD PROJECT COMMITTEE 26-1985R
Cognizant TCs: TC 9.3, Transportation Air Conditioning, and TC 10.6, Transport Refrigeration
Standards Project Committee Liaison: Thomas W. Dekleva

A Bruce Badger*, Chairman Roy Hunter Bleiberg*


Ross H. Albright* David C. Bowman*
M. Kent Anderson William J. Hannett*
Benjamin A. Bailey* William V. Richards*

* Denotes members of voting status when 26-1996 was approved for publication
ASHRAE STANDARDS COMMITTEE 1995-96
Max H. Sherman, Jr., Chair Merle F. McBride
Sally A. Hooks, Vice-Chair William E. Murphy
Richard L. Beck, Jr. Bjarne Olesen
Herman F. Behls Elizabeth A. Parke
W. David Bevirt William V. Richards
Michael R. Bilderbeck Gaylon Richardson
Gordon F. Clyde Ganesan Sundaresan
Thomas W. Dekleva Michael W. Woodford
Thomas A. Gilbertson George S. Yamamoto
Allen J. Hanle Grenville K. Yuill
Peter J. Hoey Donald G. Colliver, ExO
Daniel Int-Hout James E. Wolf, CO
Jim L. Heldenbrand, Manager of Standards

SPECIAL NOTE
This American National Standard (ANS) is a national voluntary consensus standard developed under the auspices of the American
Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE). Consensus is defined by the American National Standards
Institute (ANSI), of which ASHRAE is a member and which has approved this standard as an ANS, as “substantial agreement reached
by directly and materially affected interest categories. This signifies the concurrence of more than a simple majority, but not necessarily
unanimity. Consensus requires that all views and objections be considered, and that an effort be made toward their resolution.”
Compliance with this standard is voluntary until and unless a legal jurisdiction makes compliance mandatory through legislation.
ASHRAE obtains consensus through participation of its national and international members, associated societies, and public
review.
ASHRAE Standards are prepared by a Project Committee appointed specifically for the purpose of writing the Standard. The
Project Committee Chairman and Vice-Chairman must be members of ASHRAE; while other committee members may or may not be
ASHRAE members, all must be technically qualified in the subject area of the Standard. Every effort is made to balance the concerned
interests on all Project Committees.
The Manager of Standards of ASHRAE should be contacted for:
a. interpretation of the contents of this Standard,
b. participation in the next review of the Standard,
c. offering constructive criticism for improving the Standard,
d. permission to reprint portions of the Standard.

ASHRAE INDUSTRIAL ADVERTISING POLICY ON STANDARDS


ASHRAE Standards and Guidelines are established to assist industry and the public by offering a uniform method of
testing for rating purposes, by suggesting safe practises in designing and installing equipment, by providing proper definitions
of this equipment, and by providing other information that may serve to guide the industry. The creation of ASHRAE Standards
and Guidelines is determined by the need for them, and conformance to them is completely voluntary.
In referring to this Standard or Guideline and in marking of equipment and in advertising, no claim shall be made, either
stated or implied, that the product has been approved by ASHRAE.

DISCLAIMER
ASHRAE uses its best efforts to promulgate Standards and Guidelines for the benefit of the public in light of available
information and accepted industry practices. However, ASHRAE does not guarantee, certify, or assure the safety or performance
of any products, components, or systems tested, installed, or operated in accordance with ASHRAE’s Standards or Guidelines
or that any tests conducted under its Standards or Guidelines will be nonhazardous or free from risk.
This foreword is not part of the standard and is provided 2.3 Exceptions to the literal details of this standard may be
for information only. used when approved by the authorities having jurisdiction when
equivalent safety, efficiency, and reliability are achieved.
FOREWORD
3. DEFINITIONS
This new version of the standard for refrigeration and air-con- Definitions given below are compiled for the purpose of clari-
ditioning installations aboard ship incorporates the use of new fying this standard only.
refrigerants defined in ANSI/ASHRAE 34-1992 and safety
accessible: easy to approach for service or use.
changes specified in ANSI/ASHRAE 15-1992.
aft: toward the stern of the ship.
New requirements for ventilation, leak detection, self- air conditioning: in enclosed spaces, the combined treatment
contained breathing apparatus, refrigerant use, piping, com- of the air to control, as specified, temperature, relative humid-
pressors, and system installations are included in the stan- ity, velocity of motion, and radiant heat energy level, with
dard. Commonly used and appropriate practices for marine consideration of the need for removal of airborne particles and
applications as well as the requirements of the U.S. Coast contaminant gases. Some air conditioners may not accomplish
Guard, American Bureau of Ships, Lloyd’s Register, and other all of these controls and are selected for their capability to con-
marine societies are also included. trol specific phases of air treatment.
This standard provides both recommendations and Air conditioning is applied on board ships for passenger
requirements for the service and operation of equipment and crew accommodations.
installed aboard ship. While many individual sections are ambient air temperature: when used in connection with
detailed and precise, others are quite general. It is intended machinery, temperature of air in the engine room or refrigera-
that this standard not only prescribe but promote the safe and tion machinery compartment surrounding such machinery.
efficient operation of air-conditioning and refrigerating sys- When used in connection with refrigerated compartments,
tems aboard ship. It is not a document that precludes the temperature of the surrounding air outside the ship or in adja-
application of common sense and first-hand experience but, cent spaces.
rather, a logical listing of requirements and specific examples approved: acceptable by the authorities having jurisdiction,
that guide the reader toward the proper installation and use of such as the Classification Society, U.S. Coast Guard, U.S.
a vital ship’s utility system. Department of Transportation, and Maritime Administration.
Committee Chair Badger wishes to recognize the hard auxiliary machinery space: a compartment assigned to
work of Committee Secretary William Hannett, Vice-Chair machinery, generally other than main propulsion equipment.
Benjamin Bailey, David Bowman, Roy Bleiberg, William Rich- azeotrope: a mixture of liquids whose vapor and liquid phases
ards, Kent Anderson, and Ross Albright. in equilibrium have identical compositions (the boiling point
1. PURPOSE is constant).
brine: a secondary coolant that is a solution of salt and water.
The purpose of this standard is to provide the minimum gen- brine chiller: a colloquial term for a heat exchanger used to
eral requirements for the design, construction, installation, refrigerate a secondary coolant.
operation, inspection, and maintenance of mechanical refrig- brine, electrolytic: any brine capable of causing chemical
erating and air-conditioning equipment aboard ship to permit decomposition of one of two dissimilar metals by electrolysis
the safe, efficient, and reliable operation of such systems. or galvanic corrosion.
2. SCOPE bypass: a pipe or duct, usually controlled by valve or damper,
for conveying a fluid around an element of a system.
2.1 This standard covers capacity of refrigerating system: the cooling effect produced
by the change in enthalpy between the refrigerant liquid enter-
(a) refrigerating and air-conditioning systems that are
ing the expansion valve and the vapor leaving the evaporator,
an integral part of the main mechanical plant of
generally measured in Btu per hour (kW or tons of refrigera-
merchant, fishing, and seafood-processing ships and
tion).
(b) refrigerated seawater and brine-chilling systems that
cargo, chilled: cargo maintained at an assigned temperature
air condition and dehumidify passenger and cargo
above its freezing point.
spaces, chill or freeze perishable cargoes, or main-
cargo, frozen: cargo maintained at an assigned temperature
tain storage of chilled or frozen cargo.
below its freezing point.
cargo, refrigerated: cargo maintained at an assigned tempera-
2.2 This standard does not cover
ture by means of mechanical refrigeration.
(a) details of system designs or applications; classification society: an agency that, when requested by the
(b) small, self-contained units that are not an integral ship’s owner or authorized design agent, will carry out surveys
part of the ship’s main mechanical plant, such as to ensure compliance with the agency's rules for machinery
electric water coolers, reach-in refrigerators, and and insulation related to carrying refrigerated cargo. Examples
room air conditioners; include American Bureau of Shipping, Lloyd’s Register of
(c) cargo containers with self-contained refrigerating Shipping, etc. The agency will then certify the vessel as suit-
systems; and able for carrying refrigerated cargo and will publish this in the
(d) liquefied gas ships. agency’s Registry or Record.

ANSI/ASHRAE STANDARD 26-1996 1


coil, cooling: a coil of pipe or tube, not enclosed in a pressure evaporator: that part of a refrigeration system in which the
vessel, that can be used either with refrigerant or secondary refrigerant evaporates by absorbing heat from the contacting
coolant. fluid.
coil, evaporator: an evaporator constructed of pipe or tube, filter: a device for separating dirt and other solid matter from
not enclosed in a pressure vessel. refrigerant, oil, or air.
coil, expansion: a coil used in direct refrigeration method. fin: a thin piece of metal attached to a pipe, tubing, or other
compartment: an enclosed subdivision within the ship (corre- surface to increase the heat transfer area.
sponding to a room). fore: toward the bow end of the ship.
compressor: a machine used to elevate the pressure of refrig- fore and aft: along the centerline from bow to stern or parallel
erant vapor. to the centerline.
compressor, centrifugal: a nonpositive-displacement compres- freezer: an insulated room kept below 32°F (0°C) or any
sor that depends, in part, on centrifugal forces for pressure rise. device for freezing perishables.
compressor, reciprocating: a positive-displacement compres- gage glass: device for showing liquid level.
sor that changes internal volume of the compression cham- heat exchanger: a device to transfer heat between two physi-
ber(s) by the reciprocating motion of one or more pistons. cally separated fluids.
compressor, rotary: a positive-displacement compressor in high-pressure side (high side): that portion of a refrigerating
which the change in internal volume of the compression system operating at approximately the condenser pressure.
chamber is accomplished by the rotary motion of a positive- hot gas line: a line used to convey discharge gas from the
displacement member(s). compressor to the evaporator for the purpose of defrosting.
compressor, screw: a positive-displacement rotary compressor joint, brazed: a gas-tight joint obtained by the joining of metal
that produces compression with two intermeshing helical rotors. parts with alloys that melt at temperatures higher than 1000°F
condenser: a heat exchanger that liquefies vapor by removal (538°C) but less than the melting temperatures of the joined parts.
of heat. joint, mechanical: a gas-tight joint obtained by the joining of
condenser, receiver: a water-cooled condenser with the tubes metal parts through a positive holding mechanical construc-
or pipes grouped in the upper portion of the shell, leaving the tion (such as flanged joint, screwed joint, flared joint).
lower section of the shell for use as a receiver. joint, soldered: a gas-tight joint obtained by the joining of
condenser, water-cooled: a condenser that removes the heat metal parts with metallic mixtures or alloys that melt at tem-
of the refrigerant by water flowing inside condensing surfaces. peratures below 1000°F (538°C).
cooler: a thermally insulated enclosure kept at a reduced tem- joint, welded: a gas-tight joint obtained by the joining of metal
perature by refrigeration. parts in the plastic or molten state.
cooler, brine: a heat exchanger for cooling brine with an evap- leak detector: device used to detect refrigerant leaks in a
orating refrigerant. refrigerating system.
cooler, oil: a heat exchanger that can be cooled by air, brine, low-pressure side (low side): that portion of a refrigerating
water, or refrigerant vaporization, to cool oil in a lubrication system operating at approximately the evaporator pressure.
system. machinery room: a space that is designed to safely house
cooler, unit: an assembly of cooling coils with drain pan, fan, compressors and pressure vessels.
and enclosure. manufacturer: for the purpose of this standard, a company or
corrosion: rusting or deterioration of a substance (usually a organization that evidences its responsibility by affixing its
metal) because of a reaction to its environment. name or nationally registered trademark or tradename to the
defrosting: the process of removing unwanted ice or frost refrigerating equipment concerned.
from a surface. maximum working pressure: design pressure.
dehydrator: a device for removing moisture from refrigerant merchant vessel: a ship that carries cargo or passengers on a
or other substances. commercial basis.
design pressure: the maximum pressure for which a part of noncondensable gas: gas that cannot be liquefied at normal
the refrigerating system has been designed. operating pressures and temperatures.
DIM: abbreviation for distributed isolation material. Pads cut oil-charging pump: a hand- or electrically operated pump for
from sheets of this material, usually cross-ribbed oil-resistant forcing oil into the compressor crankcase.
neoprene, placed between the deck and mounting surfaces of a oil separator: a device for separating oil and oil vapor from the
heavy machine to isolate vibration. refrigerant, usually installed in the compressor discharge line.
direct drive: driver and driven equipment with positive con- oil still: a device to separate oil from refrigerant by a distilla-
nections for rotation at the same speed. tion process.
efficiency: the ratio of the energy output to the energy input of piping: the pipe or tube used to interconnect various parts of a
a process or a machine. refrigerating system. Piping includes pipe; flanges; bolting;
engine room: a compartment containing the ship’s propulsion gaskets; valves; fittings; the pressure-containing parts of other
machinery and auxiliaries. components such as expansion joints, strainers, and devices
environmental conditions: natural or controlled conditions of that serve such purposes as mixing, separating, snubbing, dis-
air and radiation prevailing around a person, an object, a sub- tributing, metering, or controlling flow; pipe-supporting fix-
stance, etc. tures; and structural attachments.

2 ANSI/ASHRAE STANDARD 26-1996


port: an anchorage or land-based facility used to load or dis- flash point above 150°F (65.5°C) as determined by the Ameri-
charge passengers, crew, or cargo. The left side of a ship when can Society for Testing and Materials D93.
looking toward the bow (forward). An opening, orifice, or access. shall: where shall or shall not is used for a specified provi-
pressure, design: the maximum pressure for which an appara- sion, that provision is intended to be mandatory.
tus has been designed. ship’s stores: material stowed aboard a ship for use or con-
pressure, operating: the pressure occurring at a reference sumption by crew or passengers.
point in a refrigerating system when the system is in operation. should: should or it is recommended is used to indicate pro-
pressure, suction: operating pressure measured in the suction visions that are not mandatory but are recommended as good
line at the compressor inlet. practice.
pressure-limiting device: a pressure-actuated mechanism sight glass: a device for direct visual indication of the pres-
designed to automatically stop the operation of the compressor ence, level, flow, or condition of a confined fluid.
or other pressure-producing component at a predetermined starboard: the right side of a ship when looking toward the
maximum or minimum pressure. bow (forward).
pressure-relief device: a pressure-actuated, not temperature- strainer: a device for withholding foreign matter from a flow-
actuated, valve or rupture member designed to automatically ing liquid or gas.
relieve excessive pressure. subcooler: a heat exchanger for cooling liquid refrigerant
pressure vessel: any refrigerant-containing receptacle of a below its condensing temperature at a given pressure.
refrigerating system, other than evaporators (each separate suction trap: a device placed in the suction line ahead of the
section of which does not exceed .5 ft3 [.014 m3] of refrigerant- compressor for the purpose of preventing slugs of liquid
containing volume), evaporator coils, compressors, condenser refrigerant or oil from damaging the compressor.
coils, controls, headers, and piping. system, direct: refrigerating system in which the evaporator is in
purging: removing of noncondensable gases from the system. direct contact with the refrigerated material or space or is located
purging device: an automatic, semiautomatic, or hand-oper- in air-circulating passages communicating with such spaces.
ated device that collects gases from the condenser or receiver, system, indirect: refrigerating system in which secondary
condenses the condensable refrigerant therefrom, and releases coolant cooled by a refrigerant is circulated to the material or
the remainder to the atmosphere. space to be cooled or is used to heat or cool circulated air.
readily accessible: capable of being reached safely and system, mechanical refrigerating: a refrigerating system
quickly for operation, repair, and inspection without requiring employing a mechanical compression device to remove low-
those to whom ready access is required to climb over or pressure refrigerant enclosed in the low-pressure side and
remove obstacles or resort to the use of portable equipment. deliver it to the high-pressure side of the system.
receiver: a vessel in the refrigerating system designed to valve, back pressure (evaporator pressure regulator): an auto-
ensure the availability of adequate liquid refrigerant for proper matic valve located between the evaporator outlet and the com-
functioning of the system and to store the liquid refrigerant pressor inlet that responds to its own inlet pressure to prevent
when the system is pumped down. the evaporator pressure from falling below a selected value.
recovery unit (refrigerant recovery unit): a machine that valve, expansion, hand: a manually operated needle-type valve
removes refrigerant from a refrigerating system, preventing for controlling the flow of liquid refrigerant to an evaporator.
refrigerant discharge to the environment. valve, expansion, thermostatic: a controlling device for regu-
refrigerant: the fluid used for heat transfer in a refrigerating lating the flow of volatile refrigerant into a cooling unit, actu-
system, which absorbs heat at a low temperature and a low ated by changes in evaporator pressure and superheat of the
pressure of the fluid and rejects heat at a higher temperature refrigerant leaving the cooling unit.
and a higher pressure of the fluid, usually involving changes valve, float: a valve that operates due to changes in liquid level.
of the state of the fluid. valve, king: solenoid or stop valve between receiver and liq-
refrigerating machinery compartment or space: see machin- uid main.
ery room valve, pressure relief: a valve, held closed by a spring or other
regulatory bodies: agencies whose rules are mandated by means, that automatically relieves pressure at and in excess of
law or by owner’s specification. Examples include the U.S. its setting; also called safety valve.
Coast Guard, American Bureau of Shipping, and U.S. Public valve, purge: a device to allow noncondensable gases to flow
Health Service. out of a system.
rupture disc: a safety device that will rupture at a predeter- valve, solenoid: a valve that is closed (or opened) by gravity,
mined pressure. pressure, or spring action and opened (or closed) by the move-
safety head: in a compressor, a cylinder head held in place by ment of a plunger due to the magnetic action of an electrically
a spring of such strength that it will not be compressed during energized coil.
normal operation but will be compressed by solid matter or valve, stop: a device used to shut off the flow.
liquid coming between it and the piston, thereby protecting the valve, water regulating: an automatic valve that controls the
compressor. flow of cooling water through a condenser to maintain a set
seal cap: a gasketed secondary containment cover for valve stems. condensing pressure.
secondary coolant: any liquid used for the transmission of zeotrope: blend comprising multiple components of different
heat, without a change of state, and having no flash point or a volatilities that, when used in refrigeration cycles, change vol-

ANSI/ASHRAE STANDARD 26-1996 3


umetric composition and saturation temperatures as they evap- 4.4 Environmental Requirements. All refrigerating
orate (boil) or condense at constant pressure. machinery, structure, and associated equipment shall be designed
to function properly when operating in a marine environment.
4. GENERAL SHIPBOARD DESIGN 4.4.1 Dynamic Conditions. The refrigerating machin-
CONDITIONS ery shall withstand a 22.5-degree roll (each side) for a full 10-
second period and a 7.5-degree pitch (bow up to bow down)
4.1 Configuration Requirements. Marine refrigerating sys- for a full 10-second period.
tems and their components shall be designed and configured to 4.4.2 Static Conditions. The refrigerating machinery
occupy a minimum of vessel space commensurate with cost and shall withstand a 15-degree list (either side) and a 5-degree
reliability. Machinery foundations shall be so arranged that when trim (by bow or stern).
a component or piece of equipment is removed the remaining 4.4.3 External Forces and Deflections. Provision
structure will be self-supporting. Condensers, coolers, drip pans, shall be made to ensure that all machinery components be
tanks, etc., shall have their long dimension fore and aft where secured to their foundations in such a manner that in an emer-
possible. Swash plates or similar flow retarders shall be consid- gency condition of list or trim, no refrigerating system
ered where internal construction (e.g., baffles, tube support machinery, component, or spare part shall break loose from its
sheets, etc.) does not minimize the adverse effect of vessel foundation or stowage space.
motion. Horizontal refrigerant-containing components (e.g.,
4.4.4 Temperature and Humidity. Mechanical refrig-
evaporators, condensers, and receivers) shall have provisions to
erating systems, complete with all controls and components,
ensure satisfactory refrigerant flow regardless of vessel trim and
shall be capable of continuous operation in an ambient tem-
motion. Flooded chillers shall be designed to prevent liquid
perature environment of 40°F to 122°F (4°C to 50°C) and
refrigerant carryover to the compressor. (See 9.5.3.) Each com-
humidity conditions of from 0% to 95% relative humidity.
ponent shall be selected to properly interface with all others and
4.4.5 Corrosion. The materials of construction of all
to deliver the required performance during both pulldown and
components of the system shall be suitable or suitably treated
holding at the conditions stated in 4.4.
to withstand the corrosive effects of sea air and seawater
while maintaining safe continuous operation in such an envi-
4.2 Access Requirements. Plans for the equipment shall
ronment.
clearly define the minimum space required for removal of tubes
in shell-and-tube equipment. In general, the structure and layout 4.5 Vibration. Special attention shall be directed in the
of marine mechanical refrigerating equipment shall be readily design and construction of marine refrigerating equipment
accessible. Clear headroom over the machinery should be pro- toward the minimization of vibration. Every effort shall be made
vided, allowing the maximum possible clearance. Clearance pro- by the manufacturers and the installers of the equipment to locate
vided around the machinery shall be sufficient to ensure safe, and correct unsatisfactory vibratory conditions during test and
efficient operation and maintenance of the system. In addition, trials and, subsequently, during the guarantee period (if speci-
provision shall be made for the removal of machinery compo- fied). The system shall be designed so that there will be no dele-
nents by the safest and most efficient manner possible. All elec- terious vibration within the entire operational range of the
trical components, cabinets, controls, etc., shall be mounted on equipment. Machinery shall not exhibit excessive torsional, lat-
(or in) an accessible substructure that can be removed from the eral, longitudinal, or other forms of vibration under the above
primary machinery or foundation by means other than a torch or operational conditions. All piping for refrigerating systems shall
metal-cutting device, unless such electrical equipment is pro- be adequately secured so as not to vibrate harmfully or rattle.
vided for remote mounting.
4.6 Noise. The design of refrigerating machinery and machin-
4.3 Materials and Workmanship. All materials used in the ery spaces and the installation of equipment in the spaces shall
construction of marine mechanical refrigeration installations enable the structure-borne and airborne noise criteria for the ves-
shall be suitable for the particular marine service intended, and sel to be met. This may require the application of acoustical
spare parts for essential equipment, including sufficient spare treatment to surfaces in the compartment and, in some cases, to
refrigerant charges, shall be readily available aboard the vessel the equipment as well. Where refrigerating machinery is located
(see Section 11). All materials shall be of good commercial qual- near living spaces, consideration should be given to the use of
ity, conforming to the applicable specifications required for vari- DIM pads or other vibratory mounting systems. Suitable flexible
ous vessel designs. All materials shall be free from imperfections lines must be used between vibratory mounted machinery and
of manufacture and from defects that adversely affect safety, fixed connecting points on the vessel. Monitoring or measure-
appearance, and serviceability. Sharp edges or projections that ment of noise levels in machinery compartments shall be done in
constitute a personnel safety hazard shall be removed. Equip- accordance with ARI Standard 575-87.2
ment and materials shall also be fabricated and installed with the
principles of good human factor engineering practice in mind to 4.7 Insulation and Refrigerated Space Criteria. Insulation
the maximum extent possible that is compatible with economical thickness and construction of refrigerated spaces should be in
and other design considerations. Every effort consistent with accordance with SNAME Technical and Research Bulletin No.
good marine practice shall be made to select components of like 4-4, Report on Ship’s Stores and Installed Cargo Refrigerated
size, capacity, type, and design to ensure maximum interchange- Boxes,3 and with the rules of the classification society. (See Part
ability and standardization. 4, Section 12 of Rules for Building and Classing Steel Vessels 4

4 ANSI/ASHRAE STANDARD 26-1996


or Part 6, Chapter 3 of Rules and Regulations for the Construc- 5.2 Use of Refrigerants. New installations, or revisions to
tion and Classification of Steel Ships5 as applicable.) existing installations that include a change in refrigerants, shall
conform to these requirements.
4.8 Electrical Requirements. In general, all electrical com- 5.2.1 The restrictions of Section 7 of ANSI/ASHRAE
ponents of the refrigerant system shall conform to the applicable 15-19927 are interpreted for shipboard applications in 5.2.1.1
regulations of the regulatory body and the classification society and 5.2.1.2. The intent is to recognize the unique aspects of
and be in accordance with IEEE No. 45-1983.6 shipboard systems, including the difficulty of evacuating pas-
sengers in case of a refrigerant-related incident.
4.9 Ventilation. The machinery space used to contain the Note: For this standard, machinery room Rules 4, 7, and 8
refrigerating equipment shall be freely ventilated with forced, (construction, ventilation, and leak detection) in subsection
mechanical exhaust sufficient to provide a complete air change 7.4.2 of ANSI/ASHRAE 15-1992 are superseded by similar
in the compartment at least once every 10 minutes under normal provisions in Sections 4 and 5 of this standard.
conditions. In the event of a refrigerant leak or activation of the 5.2.1.1 Ships Used in Passenger Service.
leak detection system (see 4.10), the mechanical exhaust system (a) Direct Systems—Only Group A1 refrigerants shall
shall be capable of at least one air change per minute. Additional be used. The allowable amount is governed by Rule
information and requirements are included in subsection 11.13.3 1 in 7.4.2 of ANSI/ASHRAE 15-1992.
of ANSI/ASHRAE Standard 15-19927 and, for Class B refriger- Exception: For systems with one or more central cooling
ants, subsection 5.4 of this standard. coils—when the air duct system serves several enclosed spaces,
the permissible quantity of refrigerant in the system shall not
4.10 Refrigeration Leak Detection. All spaces having refrig-
exceed the amount determined by using the total volume of
erating equipment or refrigerant storage shall have leak detection
those spaces in which the airflow cannot be reduced to less than
or oxygen sensors as required in subsections 11.13.2.1 and
one-quarter of its maximum when the fan is operating.
11.13.2.2 of ANSI/ASHRAE 15-1992.7
(b) Indirect Systems—Either Group A1 or B1 shall be used.
5. REFRIGERANTS, CLASSIFICATION AND 5.2.1.2 Ships Used Only in Nonpassenger Service.
APPLICATION (a) Direct air conditioning and ship’s stores systems—All
provisions of 5.2.1.1 for direct systems shall apply.
5.1 Classification (b) Indirect air conditioning and ship’s stores systems—
5.1.1 Refrigerants are classified by ASHRAE Standard Selection of refrigerants shall be limited to Groups
34-19928 into safety groups illustrated in Figure 1. A1, B1, and B2.
Single-component refrigerants and azeotropic blends are (c) Direct and indirect cargo or process refrigeration sys-
listed in ASHRAE Standard 34-19928 along with the criteria tems—Selection of refrigerants shall be limited to
for classification. Groups A1, B1, and B2.
5.1.2 Zeotropic blends are classified by worst-case 5.2.2 All refrigerant stowed on board, except that con-
composition of fractionation as follows: tained in the system, shall be kept in containers conforming to
For refrigerants that may change in flammability or toxic- the requirements of CFR Title 49, Transportation, Part 178.9
ity, such as by fractionation of zeotropes, a dual rating, sepa- Any refrigerant withdrawn from the system for whatever pur-
rated by a solidus (/), shall be provided. The first rating shall pose or duration shall be stowed only in such containers. Care
be the classification of the refrigerants as formulated. The sec- shall be taken not to fill containers beyond the rated capacity.
ond rating shall be the classification of the worst-case compo- 5.2.3 It is recommended that materials such as warning
sition of fractionation. agents, antifreeze solutions, etc., not be added to any primary
refrigerant system.
Higher 5.2.4 Carbon dioxide shall not be used in an atmo-
A3 B3
I F Flammability spheric free state unless proper precautions are taken to pre-
N L
C A Lower vent hazard to life through a deficiency of oxygen (see 4.10).
A2 B2
R M Flammability 5.2.5 All cylinders, whether portable or stationary, shall
E M
A No Flame
be secured by a storage rack permanently fixed to one of the
A
S B
A1 B1 ship’s bulkheads and/or decks. Cylinders not stored in a suitable
Propagation
I I machinery space (see 4.9 and 4.10) shall be stored on a deck
N L
I
exposed to the weather but away from ventilation air intakes.
G
T 5.2.6 Machinery compartments containing a Class 2 or
Lower Higher
Y
Toxicity Toxicity
3 refrigerating system shall be fitted with an automatic fire-
extinguishing system using water sprinklers.

5.3 Self-Contained Breathing Apparatus. Two self-con-


tained breathing apparatus shall be provided and stowed in a
INCREASING TOXICITY
clearly marked cabinet outside the refrigerating system
machinery space.
Figure 1 5.3.1 The self-contained breathing apparatus shall be
fitted with filled cylinders immediately after use.

ANSI/ASHRAE STANDARD 26-1996 5


5.3.2 Self-contained cylinders shall be inspected and type, except screw machines may use high-to-low-side pres-
refilled or replaced per the fire protection standard of the sure differential to provide lubricating oil feed. Adequate
United States Coast Guard.10 lubrication for start-up and coast-down shall be provided by
5.3.3 Masks, harnesses, and fittings shall be inspected the equipment manufacturer. The compressor oil sump shall
monthly and repaired or replaced per USCG regulations. This be electrically heated to minimize the accumulation of refrig-
shall be logged in the official ship’s log. erant in the oil during off-cycles. Except on welded hermetic
5.3.4 The date of inspection shall be clearly marked on compressors, ports to enable the use of a low-oil-pressure (or
each cylinder. flow) safety device shall be provided.
6.1.2 Provisions shall be made for maintenance and
5.4 Class B Refrigerants. Where Class B refrigerants are overhaul in the design and installation of all compressors.
used in new installations, as mentioned in 5.2 and 5.2.1, com- Each system shall include provisions that enable the compres-
pressors, condensers, high-pressure receivers, and interconnect- sor to be disassembled as necessary for servicing or removed
ing piping between these high-pressure components shall be and replaced. For large machines where compressor service
confined in a gas-tight compartment provided with supplemen- valves are not practical, see 10.14. Large compressors (i.e.,
tary access, independent of crew’s quarters, passageways, or those not readily removed for repair or replacement) shall
other adjoining living or working spaces, and fitted with means have field-replaceable bearings.
for continuously operating natural supply and forced exhaust 6.1.3 Where a discharge valve is used, the requirements
ventilation. The amount of such ventilation shall be computed on of ANSI/ASHRAE Standard 15-19927 for positive-displace-
the basis of 200 ft3/min (0.094 m3/s) for each 100 lb (45.36 kg) ment compressor protection shall be met. Where a suction
of refrigerant charge up to 1000 lb (453.6 kg), plus 80 ft3/min stop valve is used, a port to connect a low-suction-pressure
(0.038 m3/s) for each 100 lb (45.36 kg) by which the total charge device shall be provided in the compressor.
exceeds 1000 lb (453.6 kg). In no case shall the ventilation be 6.1.4 The requirements of ANSI/ASHRAE Standard 15-
less than that described in 4.9. The ductwork from the fan outlet 19927 for the installation and use of pressure-limiting devices
shall terminate at a height above deck such as to prevent entry of shall be met.
fumes into navigating and living quarters and any inlet openings 6.1.5 Compressor pressure boundaries shall be
for ventilation air. The amount of ventilation shall be based on designed for not less than the applicable design pressure
the refrigerant charge of the largest system in the machinery shown in 7.1.1. Qualification and production testing shall
compartment. Controls for exhaust ventilation shall be located meet applicable requirements. Examples of requirements that
outside the refrigerating machinery space. may apply are found in ARI 520-9013 and ARI 550-92.14
The amount of Class B refrigerant carried in storage cyl- 6.1.6 Welded and accessible hermetic machines shall
inders within the refrigerating system machinery space shall include means to sense and limit motor winding temperatures.
be added to the calculated amount of refrigerant in the system. Centrifugal and large screw machines, more than 100 hp (75
kW), shall have a spare set of temperature sensors installed in
5.5 Ammonia Systems. The water spray from a water sprin- the hermetic motor windings.
kler system shall not be directed at vessels or storage cylinders
6.1.7 Where an external-drive compressor is used, a
containing liquid ammonia since water sprayed on liquid ammo-
suitable guard shall be provided for the shafts and coupling or
nia creates an exothermic reaction that propagates ammonia
belts (see 10.17). In addition, the compressor shall be dow-
fumes. It is recommended that the sprinkler system be directed to
eled to the base (at two opposite locations) after initial factory
provide the most effective mixing of the forced-air ventilation,
alignment has been completed. Alignment shall be rechecked
water spray, and ammonia vapor. For further information see the
after the equipment is mounted in the vessel in its final posi-
USCG Navigation and Inspection Circular,10 SOLAS Chapter
tion. The motor shall then be doweled to the base (at two
II-2, Part A, Regulation 10 and Amendments,11 and ANSI/IIAR
opposite locations).
2-1992.12
6.1.8 Compressors and their bases shall be capable of
5.5.1 A separate CO2 dispersion system is recom-
withstanding the structural loads that result from ship motion,
mended in addition to a water sprinkler system. Where both
including shock and vibration. Where vibration isolators are
systems are installed, the CO2 shall be directed at the areas of
used with compressors or their bases, they shall be of the captive
potential ammonia liquid release.
type that prevents the possibility of the equipment coming adrift.
5.5.2 Where separate water sprinkler and CO2 systems
are provided, the CO2 system shall provide CO2 equal to at least 6.2 Application. The choice of compressor type (centrifugal,
25% of the ammonia charge by weight (mass). (See also 5.4.) reciprocating, rotary, screw, or scroll) and drive type (external or
6. COMPRESSORS welded or accessible hermetic) should be based on the service
(i.e., air conditioning or refrigeration), operating parameters
6.1 General Design. The performance, reliability, and ser- (e.g., capacity and suction and discharge pressures), and life-
viceability attributes typical of reputable commercial refrigerant cycle cost.
compressors are required. This subsection emphasizes aspects of 6.2.1 All compressor ratings shall conform to the
design that are of particular significance in marine systems. appropriate standard: Centrifugal compressor rating data
6.1.1 Means shall be provided to ensure proper lubrica- shall be established during water-chilling package tests done
tion during pitching and rolling and permanent list and trim in accordance with ARI Standard 550-92.14 Positive-displace-
(see 4.4). The lubricating system shall be of the forced-feed ment compressors (reciprocating, rotary, and scroll) shall be

6 ANSI/ASHRAE STANDARD 26-1996


tested for rating in accordance with ANSI/ASHRAE Standard switch, one of its instantaneously closing contacts shall be
23-1993.15 Rotary screw compressor rating data may be placed in series with the compressor motor contactor coil to
established by either test method. prevent compressor start-up in the event of a time delay relay
6.2.2 Compressor capacity data that include credit for failure. A microprocessor function that senses motor current
refrigerant subcooling shall be derated appropriately when may be used to supplement the overcurrent protector required
either or both of the following circumstances prevail: first, by 6.3.2.1. Provisions shall be made to prevent or stop reverse
when there is no special provision for condenser subcooling rotation if it will result in equipment damage. Protection
(because of the use of double drains) or no separate water- against the following system conditions shall also be
cooled subcooler and, second, when the liquid refrigerant included: low condenser water flow, low voltage, and, in the
flows through a receiver that is vented to the condenser. case of chilling systems, low brine temperature and flow. The
6.2.3 Compressor motors and condensers for low-tem- compressor motor shall stop and not restart automatically if
perature applications, such as ship’s stores and refrigerated any of the safety devices are activated; it must be restarted
cargo plants, shall be selected for the elevated suction pressure manually. In large machines, especially with centrifugal and
experienced during pull-down operation. Credit will be allowed screw compressors, all other safety features required by the
for the motor service factor when making the selection. The compressor manufacturer shall be incorporated.
pull-down suction pressure may be governed by the maximum 6.3.2.3 The control circuit shall have the following oper-
operating pressure of the expansion valve(s) in the system or by ating provisions. When direct-expansion brine-chilling system
temporary refrigerant throttling. (A value of 25°F [−4°C] satu- compressors shut down at light load, they shall pump out once
rated suction temperature is sometimes used.) and remain off. Air-cooling systems shall have this arrangement
6.2.4 Compressor motors and condensers used for air- or automatic pumpdown. When the low-suction-pressure
conditioning applications shall be selected for the maximum switch is used as an operating device, its opening shall not
load expected in normal operation. During initial start-up of a require manual restart. A momentary contact switch shall be
warm ship, methods for minimizing the load on the compres- provided to permit manual bypass of the low-pressure switch for
sor, such as adjusting the capacity control system to partly pumping down the system for service work. If a king solenoid
unload the compressor and/or minimizing the flow of outside valve is used, it shall close on the action of the leak detection
air to the system, shall be employed. devices or oxygen depletion alarm devices. (See 4.10.)

6.3 Gauges and Controls. Equipment manufacturers may 7. PRESSURE VESSELS AND HEAT EXCHANGERS
recommend the use of safety devices and operating features in
addition to those required by this paragraph. In systems incorpo- 7.1 Pressure Vessels
rating microprocessor control, sensors may be connected to the 7.1.1 The design, manufacture, and installation of pres-
refrigerating system in lieu of gauges and switches. The micro- sure vessels containing refrigerants are included in this section.
processor display module will substitute for gauges and the Design pressures shall be determined using 8.2 of ANSI/
input/output modules in the microprocessor for switches. ASHRAE 15-1992, except replace 104°F (40°C) in 8.2.1 (b)
6.3.1 Compressors shall be provided with means to dis- with 122°F (50°C) as required in 4.4.4 of this standard.
play discharge pressure, suction pressure, and oil pressure
7.1.2 All materials shall be suitable for the fluid used,
(except on welded hermetic compressors). The gauges or sensors
such as refrigerant, brine, water, and oil. No material shall be
shall be capable of being isolated for calibration or replacement.
used that will unduly deteriorate due to chemical action of
6.3.2 Compressors shall be provided with motor con-
refrigerant, oil (or combination of both), brine, or cooling water.
trollers that are in accordance with IEEE Standard 45-1983.6
6.3.2.1 Start and stop pushbuttons and all necessary 7.1.3 Any combination of materials shall be carefully
terminal block connection points shall be provided; they shall selected by reference to their relative position in the electro-
be on the microprocessor if one is used or on the controller. motive series in order to minimize galvanic corrosion. Where
Controllers shall include safety devices to prevent excessive electrolytic brine is the refrigerant or where seawater is the
compressor motor current. Hermetic motor overcurrent pro- condensing medium, exposed materials shall be resistant to
tectors shall use electronic logic or magnetic devices. Open galvanic corrosion. Anodes shall be provided where non-
motors may have thermal trip devices. When a microproces- noble metals are used (e.g., epoxy-coated cast iron water
sor with a low-voltage protection function is not used, a low- boxes). Copper shall not be used in contact with seawater or
voltage safety device (relay) shall be included. An elapsed electrolytic brine.
time meter to monitor compressor operating time is desirable 7.1.4 Components shall be properly supported to pre-
but not mandatory; it may be a function of the microprocessor vent damage during normal operations aboard ship. Such pro-
if one is used. tective measures shall not interfere with operation.
6.3.2.2 The control circuit shall incorporate protection 7.1.5 All pressure vessels shall conform to the applica-
against the following compressor conditions: high discharge ble requirements of the U.S. Coast Guard16 and the ASME
pressure, low suction pressure (see 6.3.2.3), low oil pressure Boiler and Pressure Vessel Code, Section VIII.17 Pressure
or flow (except on welded hermetic compressors), rapid off- vessels shall be stamped U or UM as appropriate, and copies
on cycling, excessive motor current, high discharge tempera- of ASME form U-1, Manufacturer's Data Report for Pressure
ture, and for hermetics, high motor winding temperature. If a Vessels, shall be provided when further certification of com-
time delay relay is used to bypass an oil pressure safety pliance is required.

ANSI/ASHRAE STANDARD 26-1996 7


7.1.6 Internal surfaces shall be suitably finished and 8. PIPING
cleaned by the manufacturer. When a refrigerating system is
piped and operational, it shall be operated to cause residual 8.1 General. Design, manufacture, and factory tests of piping
foreign matter to be deposited in filters and strainers. systems for refrigerant, secondary coolant, and cooling water are
7.1.7 Each pressure vessel shall bear a nameplate with included in this section. All items defined as piping or mentioned
at least the following information: in this section shall conform to these requirements.19
(a) U.S. Coast Guard or classification society symbol
and number assigned (where applicable), 8.2 Materials. All materials employed shall be suitable for
(b) manufacturer’s name, handling the refrigerant or fluid used. No materials shall be used
(c) serial number, that deteriorate due to chemical action with refrigerant, oil, or
(d) design maximum allowable working pressure at any combination of same. No materials shall be used that
specific rated temperature, and become brittle at the lowest intended operating temperature. Any
(e) year built. combination of metals shall be selected by reference to their rela-
7.1.8 Each liquid receiver shall have a sight glass or tive position in the electromotive series in order to minimize gal-
suitable refrigerant level indicator. Where the sight glass is of vanic action.
the external type, it shall be a flat glass type retained by a steel
cover, and self-closing valves shall be provided. 8.3 Design. Component parts of the refrigerant piping system
7.1.9 The high-pressure or controlled-pressure liquid shall be designed in accordance with requirements of ANSI
receiver shall have sufficient capacity to hold at least 120% of B31.5-199319 or classification societies. (See 4.4 and 4.5.)
the complete refrigerant charge required for the normal con-
nected load. In cases where there is insufficient space, a sep- 8.4 General Requirements for Piping. The number of
arate pumpdown vessel, with 120% of the volume required to breakable joints used in refrigerant piping shall be kept to a min-
hold the refrigerant charge required for the normal connected imum by the use of brazed joints or welded joints on valves and
load, shall be permanently installed and permanently con- fittings and by bending tubing or by combining units wherever
nected to the system. possible. Wherever piping extends through watertight bulk-
heads, decks, or tank tops, suitable fittings shall be installed. The
7.2 Condensers and Other Heat Exchangers bulkhead plating shall not form part of the joint.
7.2.1 Condensers and other heat exchangers that are 8.4.1 Whenever steel to copper joints are required, they
pressure vessels (i.e., tube-in-shell, coil-in-shell, and U-tube shall be flanged or made with suitable adapter fittings brazed
in shell) shall comply with 7.1. Head-to-tube sheet joints shall to the copper pipe and brazed to the steel pipe. Brazing mate-
comply with Title 46, CFR Parts 58.2018 and 54.16 Heads and rial containing phosphorous (other than a residual impurity)
water boxes shall be designed to prevent short-circuiting of shall not be used on ferrous material. Slip-type expansion
fluid between passes. joints shall not be used. The faces of flanged joints shall be
7.2.2 Condensers and other heat exchangers of the parallel before being bolted together. Gaskets shall be of
finned-tube type shall comply with Section 9. material suitable for use with the refrigerant or fluid involved
7.2.3 Condensers and other heat exchangers, such as (see 8.13). Soldered joints shall not be used.
plate-and-frame, tube-in-box, coaxial tube, and Baudelot 8.4.2 Brass, bronze, or copper shall not be used when
types, that do not fit the definition of pressure vessel, shall temperatures of more than 400°F (204°C) may be encountered.
comply with 7.1.2, 7.1.3, 7.1.4, and 7.1.6.
8.4.3 All bolts, nuts, studs, pins, screws, cap screws,
7.2.4 Adequate provision shall be made for venting,
and other fastenings shall be of corrosion-resistant material or
draining, filling, and cleaning of the water side of all condens-
treated in a suitable manner to render such parts resistant to
ers and secondary coolant side of all other heat exchangers.
corrosion. All bolts and nuts shall be semifinished, of hexag-
7.2.5 Heat exchangers subject to damage through
onal shape, and in accordance with dimensions for the ANSI
freezing shall be fitted with at least one protective device that
Standards B18.2.1-8120 and B18.2.2-87.21
is activated by flow or supply pressure in addition to the oper-
ating thermostat. It is recommended that low-temperature
8.5 General Requirements for Valves. Valves shall bear
heat exchangers (not applied in air-conditioning service) be
maker’s name or trademark and a reference symbol indicating
fitted with a hot gas supply to be utilized in event of partial
the service conditions and design pressure for which they are
freezeup.
intended, in accordance with Manufacturer’s Standardization
7.3 Pressure-Relief Devices Society of the Valve and Fittings Industry, Inc., SP-25.22
7.3.1 Requirements for pressure-relief valves and rup- 8.5.1 All valves except wafer and ball valves shall be of
ture discs shall be determined in accordance with ANSI/ such design that the internal working parts may be removed
ASHRAE Standard 15-1992.7 for inspection, repair, or replacement without breaking the
7.3.2 All relief valve discharges shall be piped to the line connections. Manually operated valves shall be made to
atmosphere and away from ventilation intakes. Relief valve close with a right-hand (clockwise) motion of hand wheel or
discharge lines shall be fitted with a means to prevent the operating wrench when facing the valve stem end.
accumulation of seawater or condensation and fittings to 8.5.2 Automatic control valves shall be provided with
facilitate draining (see 10.6). means for making necessary adjustments externally and shall

8 ANSI/ASHRAE STANDARD 26-1996


be provided with bypasses to permit manual operation or shall be of nonferrous material or suitable corrosion-protected
repair of the system in case of failure. material.
8.5.3 All wearing parts of valves, such as seats, discs, 8.6.6 Valves shall be oriented in accord with the manu-
and stems, shall be of noncorrosive material under service facturer’s recommendations; in the case of solenoid-actuated
conditions. Only bronze and steel valves, 1½ in. nominal size valves, this is usually vertical (coil up) or horizontal or any
and smaller, may have screwed bonnets. They shall be of the angle between.
union-bonnet type or so constructed as to prevent the bonnet
slackening back or loosening when the valve is operated. 8.7 Insulation. All refrigerant piping shall be adequately
Valves having stem packing or stuffing boxes shall be of the insulated where required to prevent condensation or undesirable
backseating type to permit repacking under pressure. Valve heat transfer.
stems, when provided with stuffing boxes, shall have formed Piping insulation shall be adequately protected against
or string packing suitable for the intended service; they shall moisture by application of suitable sealing material. Provi-
be provided with a suitable gland and means of compressing sions shall be made to limit heat transfer between the cold pipe
the packing wherever necessary to secure tightness. and any metallic structure by which it is secured or supported.
8.5.4 Stop valves shall be of the globe, angle, ball, or Provision shall be made on all pipe hangers to prevent chafing
butterfly type for refrigerants; any of these plus gate and wafer of the pipe.
valves may be used for water or secondary coolant service.
8.5.5 All gate, globe, or angle valves shall be of the rising 8.8 Piping for Refrigerants Other Than Ammonia. No
stem type unless otherwise approved. All valves shall be suitable piping smaller than ¼ in. nominal size shall be used in lines
for the refrigerant, pressure, and temperatures involved. where flow of refrigerant is involved to minimize the effect of
ship vibration (see 4.5).
8.5.6 Castings shall be free from defects. No peening,
welding, or soldering shall be employed to repair porous
8.9 Strainer and Dehydrator for Refrigerants Other Than
spots, sponginess, or cracks, except that defects in steel cast-
Ammonia
ings may be welded by an approved process after cleaning
8.9.1 Strainers shall have mesh screen of noncorroding
down to solid metal.23
material. The size of the wire used in construction of strainers
8.5.7 Gaskets shall be used on all seal caps. shall be such that the open area will be at least 30% of the total
8.5.8 Valves shall be installed so that the stems are up screen area (see Table 8-1).
(vertical) or horizontal or any angle between. 8.9.2 Dehydrators and strainers shall be so constructed
Exception: Globe and angle valves that trap liquid in the that the drying agent or screen may be removed and replaced
upstream piping when valve stems are vertical shall be without breaking refrigerant line connections. The head con-
installed with horizontal valve stems where possible. nections on the shells of dehydrators and strainers shall be of
the tongue-and-groove flanged type.
8.6 Electrically Operated Valves. All electrically operated
valves shall conform to IEEE Standard 45-19836 or classifica- 8.10 Valves and Fittings for Refrigerants Other Than
tion society rules, except as noted herein. Ammonia
8.6.1 Solenoid valves shall be of the packless type. 8.10.1 Stop valves shall be of the packless diaphragm
Replacement of solenoid coils shall be possible without type or packed with a seal cap. Flanged valves shall have
breaking conduit connections. Repair or replacement of inter- tongue-and-groove flanges with ring gaskets.
nal parts shall be possible without breaking piping connec- 8.10.2 All valves and fittings using brazed-joint-type
tions. Manual jacking stems shall be provided for all solenoid connections shall be provided with minimum-depth pipe
valves. sockets in accordance with ANSI/AWS B2.2-91.24 The clear-
8.6.2 All solenoid valves shall have coil housings of ances between the outside diameter of the tube and inside
drip-proof construction in accordance with section 27.4, diameter of the socket shall also be in accordance with ANSI/
IEEE Standard 45-1983. A junction box with terminal block AWS B2.2-91.24
or other suitable connections shall be attached to or incorpo- 8.10.3 Where copper tubing is used, all fittings shall be
rated in the coil housing. made of wrought copper or other compatible material.
8.6.3 Direct current solenoid valves shall be provided 8.10.4 The use of brazed joints is encouraged in all copper
with suitable means of surge protection. This shall be built piping. Flanges with suitable gaskets (see 8.13) or O-ring face
into the coil or located within the coil housing or attached seals shall be used where assembly and disassembly require
junction box. mechanical joints. Tapered pipe thread joints, flare fittings, or
8.6.4 Electric-motor-operated valves shall have a drip- compression tube fittings shall not be used except for lubrica-
proof operating unit of ample capacity with enclosed gearing tion, controls, gages, purge, relief, and drain connections.
and limit switches. Manual operation shall be possible. A suit-
able drip-proof control panel with indicating lights and line 8.11 Pipe, Valves, and Fittings — Ammonia (Design Pres-
disconnect switch shall be provided for each valve unit. sure 300 psi [2069 kPa])
8.6.5 Solenoids and electric motors shall operate satis- 8.11.1 Connections may be screwed, welded, or flanged
factorily at design voltage (±15%) when valves are subjected (retained gasket type). Screwed-type connections shall not be
to operating pressure. All terminals, bolts, nuts, and screws used in sizes 1½ in. nominal and larger.

ANSI/ASHRAE STANDARD 26-1996 9


Table 8-1 Strainers
Size Line Nominal Liquid Line Suction Line
Actual OD Size Minimum Screen Area Minimum Screen Area
* *
Max Max
in. (mm) in. in.2 (cm2) in.2 (cm2)
Mesh Mesh
1/4 (6.3) 1/8 100 2.5 (16.1) 50 2.5 (16.1)
3/8 (9.5) 1/4 100 5.0 (32.3) 50 5.0 (32.3)
5/8 (15.9) 1/2 100 11.0 (71.0) 50 11.0 (71.0)
7/8 (22.2) 3/4 100 20.0 (129.0) 50 20.0 (129.0)
1-1/8 (28.6) 1 100 23.0 (148.4) 50 23.0 (148.4)
1-3/8 (34.9) 1-1/4 100 30.0 (193.6) 50 30.0 (193.6)
1-5/8 (41.3) 1-1/2 100 40.0 (258.1) 50 40.0 (258.1)
2-1/8 (54.0) 2 100 50.0 (322.6) 50 50.0 (322.6)
2-5/8 (66.7) 2-1/2 100 60.0 (387.1) 50 60.0 (387.1)
3-1/8 (79.3) 3 100 70.0 (451.6) 50 70.0 (451.6)
4-1/8 (104.7) 4 100 80.0 (516.2) 50 80.0 (516.2)
5-1/8 (130.0) 5 100 90.0 (580.7) 50 90.0 (580.7)
6-1/8 (155.6) 6 100 100.0 (645.2) 50 100.0 (645.2)
*
Denotes 100 × 100 and 50 × 50 mesh openings per square inch, respectively.

8.11.2 Steel pipe shall be at least schedule 80 up to 1½ cooling water and for the pressures and temperatures involved
in. nominal and schedule 40 from 2 in. through 6 in. and stan- in the application.
dard schedule larger than 6 in. 8.13.2 The following gasket material criteria may be
8.11.3 Flanges and fittings shall be of cast or forged steel used as a guide within any limitations imposed by the require-
or ductile iron. ments of ANSI B31.5-9319:
8.11.4 Hand-operated stop valves shall be of rising stem (a) For cooling water service, plain or cloth-reinforced
globe or angle type or quarter-turn ball, plug, or butterfly type synthetic rubber sheet packing, 1/16 in. (1.6 mm) thick.
or with housing materials of fabricated, forged, or cast steel or (b) For refrigerants and secondary coolants with stan-
ductile iron. (See also 8.3 and 8.5.7.) dard raised-face flanged joints, compressed sheet
8.11.5 All parts of control mechanisms subject to refrig- packing, non-asbestos fiber with a suitable neoprene
erant pressure shall have a factory test pressure of not less or nitrile rubber binder, 1/16 in. (1.6 mm) thick. This
than 25% above the design pressure. packing shall conform to the requirements of ASTM
8.11.6 Electrical features of control mechanisms shall Standard F104-92,25 line F712100A9B4E22K5M6.
conform to the latest revision of IEEE Standard 45-1983.6 (c) Gaskets shall not contain asbestos.
8.11.7 Controls shall be so designed that their proper
operation will not be affected by ship motion (see 4.4.1). 8.14 Thermometers and Gauges
8.14.1 Thermometers shall be provided for
8.12 Piping—Electrolytic Brine (Design Pressure 125 psi) (a) refrigerant discharge, liquid (leaving condenser),
8.12.1 Pipe, valves, and fittings shall be suitable for use and suction lines;
with electrolytic brine. Suitable pipe materials include steel, (b) refrigerant liquid leaving subcooler or liquid/suction
wrought iron, cupro-nickel, and stainless steel. heat exchanger;
8.12.2 It is recommended that no galvanizing be applied (c) refrigerated compartments;
to any part of any pipe, valve, or fitting in contact with elec- (d) condenser water supply (minimum of one in each machin-
trolytic brine. ery compartment) and each condenser outlet; and
8.12.3 Screwed joints may be used in sizes up to 1½ in. (e) secondary coolant inlet and outlet (at the evaporator).
nominal and flanged or welded joints may be used in all sizes. 8.14.2 Pressure-indicating gauges shall be provided for the
8.12.4 Bronze valves with screwed connections shall not (a) compressor (see 6.3.1),
be used with ferrous piping. (b) evaporator pressure regulator, and
(c) overboard discharge line between relief valves and
8.13 Gaskets rupture discs (see 7.3).
8.13.1 All gaskets for flanged joints shall be of materials 8.14.3 Solid-state pressure and temperature indication
suitable for use with the refrigerant, secondary coolant, or shall be permitted in lieu of gauges and thermometers (see 6.3).

10 ANSI/ASHRAE STANDARD 26-1996


It is recommended, however, that the pressure-indicating partment, except for fresh produce coolers, where the air cir-
gauges and thermometers specified in subsections 8.14.1 and culated shall be half the volume of the empty compartment.
8.14.2 be provided in addition to the solid-state indicators. Note 9.3.1.3 Unit cooler casings shall be constructed of
the exception for welded hermetic compressors in 6.3.1. materials that will resist corrosion or otherwise be suitably
coated to resist corrosion. Casings shall be capable of sup-
9. EVAPORATORS AND COOLING COILS
porting any attachments under conditions of pitching, rolling,
9.1 This section defines the various types of evaporators and and vibration. Drain pans shall be provided with drain con-
cooling coils generally used and the acceptable materials of con- nections at both ends or shall be so pitched to permit drainage
struction. under conditions of pitching, rolling, permanent list, or per-
manent trim (see 4.4).
9.2 The requirements of this subsection are applicable to all 9.3.1.4 Electric defrost elements for unit coolers shall
evaporators and cooling coils covered in 9.3 through 9.5.1. be of the sheathed type and of a corrosion-resistant material.
Requirements for other types of evaporators appear in 7.2, 9.5.2, The defrost elements shall be so located within the unit to pro-
and 9.5.3. vide complete defrosting of the coil section and drain pan.
9.2.1 The tube or pipe wall thickness of evaporators Separate heating tapes shall be provided to keep drain lines
and cooling coils shall be determined in accordance with from freezing.
requirements of the United States Coast Guard,29 ANSI B31.5- 9.3.1.5 Electric defrost shall be automatically con-
1993,19 or classification societies. trolled. Where a timer is used, it shall initiate and terminate
9.2.2 All hangers and supporting members shall be of the defrost cycle at predetermined times. The timer shall set
sufficient strength to absorb stress due to normal pitching, both frequency and duration of the defrost period. The defrost
rolling, and vibration (see 4.4.1 and 4.5). cycle may be terminated by a thermostat that senses temper-
9.2.3 All hangers and supporting members shall be pro- ature around the coil. A safety thermostat shall be provided to
tected against corrosion. prevent overheating of the coil. Provisions shall be made such
9.2.4 Tube joints shall be made as follows: copper— that it is possible to initiate and terminate defrosting manually
brazed; steel—welded; aluminum—brazed or welded. if it should become necessary or desirable.
9.2.5 All coils, after assembly, shall be tested with dry 9.3.2 Natural convection cooling coils shall be of three
gas while under water at 1½ times the design working pressure. types: finned tubes or prime surface (bulkhead-mounted ser-
9.2.6 For hot gas defrosting, the necessary valves and pentine) or sets of heat exchanger plates suspended from the
devices shall be provided for bypassing the expansion valves overhead. The latter is normally used when controlled dis-
and orifices. posal of defrost water or condensate is not required, since
overhead drain troughs may not be practical (see 9.3.2.5).
9.3 This subsection describes the various types of cooling 9.3.2.1 Finned gravity wall coils shall be serpentine
coils and evaporators used for ship’s stores applications. with elements constructed of either copper tubes and copper
9.3.1 Unit coolers shall consist of a cooling coil, drain fins electro-tin plated before fabrication or of steel tubes and
pan, and fan mounted in a suitable enclosure. Provisions for steel fins externally hot-dip galvanized after fabrication. Coils
defrosting shall be made when required and shall be electric, shall be single row and provided with straps between tubes to
hot gas, or water spray method. All unit coolers shall be rated provide a rigid assembly and a means for supporting the coil
in accordance with ARI Standard 420-89.26 on a bulkhead. Straps shall be steel, hot-dip galvanized after
9.3.1.1 Unit cooler coils shall be of the direct expan- fabrication, and shall be isolated from the coil by plastic or
sion, liquid overfeed, flooded, pressure recirculated, or pump other material suitable for low-temperature service. Fins shall
recirculated tube-and-fin type with copper tubes and either be at least 0.020 in. (0.5 mm) thick to resist damage.
copper or aluminum fins, except that coils constructed of alu- 9.3.2.2 Prime surface wall coils shall be constructed of
minum tube and fins may be used when room temperatures steel pipe externally hot-dip galvanized after fabrication and
are maintained below 32°F (0°C). When coils are constructed provided with straps to produce a rigid assembly and a means
of copper tubes and copper fins, they shall be tin-plated before for supporting coil on a bulkhead. Straps shall be steel, hot-
fabrication or solder-coated after fabrication. Fin spacing dip galvanized after fabrication.
shall be consistent with good practice in regard to frost accu- 9.3.2.3 Natural convection cooling coils shall be so
mulation and the temperature of the space. Fin spacing shall arranged within a compartment to provide coverage of all
not be closer than 4 fins per inch (25.4 mm) for space temper- bulkheads and ensure a uniform temperature throughout the
atures at or below 0°F (−18°C) and shall not exceed 6 fins per space. The number of coils in an individual refrigerant circuit
inch (25.4 mm) in any case. shall be limited to a maximum of 600 ft2 (55.7 m2) of coil sur-
9.3.1.2 Fans for unit coolers shall be of the propeller, face or a refrigerant pressure drop through the combined coils
axial, or centrifugal type and shall be direct or belt driven. Fan not to exceed 2 psi (13.8 kPa).
blades shall be suitably guarded to prevent injury to personnel 9.3.2.4 Risers between coils in series shall be sized to
and shall be of a material that will resist corrosion or other- account for the quality of the refrigerant flowing in them to
wise be coated to resist corrosion. Unit coolers may be fur- ensure proper oil transport.
nished with multiple fans. Unit coolers shall be selected with 9.3.2.5 Sets of heat exchanger plates suspended from
a fan or fans that will circulate in one minute a quantity of air the overhead shall be constructed of materials that meet sub-
approximately equivalent to the volume of the empty com- section 8.2 of this Standard. They shall be fastened together so

ANSI/ASHRAE STANDARD 26-1996 11


that, when suspended from the overhead, the cooled plates 9.4.4 When electric defrost is used, the defrost ele-
will have airflow downward in the space between them. The ments shall be activated through approved types of marine
refrigerant passages not used as inlet and outlet shall be joined magnetic contactors. A temperature-limiting device shall be
by return bends. provided to prevent elements from overheating.
When plates with aluminum tubes are used, galvanic 9.4.5 Direct-expansion secondary coolant heat
action (corrosion) may occur, especially when there is expo- exchangers used in indirect systems shall be of the shell-and-
sure to salt air environment as in fishing vessels. One protec- tube, plate-and-frame, tube-in-box, or Baudelot type. Materi-
tive measure is to configure connecting copper tubes so water als and construction shall comply with Section 7 and 9.5.2 and
that gathers on them drains away from the aluminum. Another 9.5.3 of this Standard.
is to apply air- and watertight seals over dissimilar metal joints.
9.5 This subsection describes the various types of cooling
9.4 This subsection describes the various types of cooling coils coils and evaporators used for air-conditioning applications.
and evaporators commonly used for refrigerated cargo plants. 9.5.1 Direct-expansion coils and chilled water shall be
Cooling of refrigerated cargo compartments may be accom- constructed of copper tubes with copper fins, unless otherwise
plished by direct expansion, recirculation of refrigerant (over- approved. Fins shall not be spaced closer than 14 fins per inch
feed), flooded refrigerant feed, or the secondary coolant method. (55 fins per 100 mm). Coil casings shall be of galvanized
9.4.1 Cooling, freezing, or blast freezing may be steel, stainless steel, or other suitable material. Tubes shall be
accomplished by floor-mounted, ceiling-hung, or gravity wall expanded into fins. Coil headers shall be of copper or brass
coils (see 9.3.2). material. Aluminum parts on coils exposed to a sea air atmo-
9.4.2 Unit coolers shall include propeller fans, centrif- sphere shall be coated to resist corrosion and pitting.
ugal fans, or axial fans driven by an approved type of marine 9.5.2 Direct-expansion water chillers, not using ammo-
drip-proof (DPP), totally enclosed and fan-cooled (TEFC) or nia as the refrigerant, for use with air-conditioning chilled-
totally enclosed air over (TEAO) motor. Unit casing shall be water coils, shall be of the shell-and-tube, plate-and-frame,
of steel, hot-dip galvanized after fabrication, or of stainless tube-in-box, or Baudelot type. Water connections shall be of
steel, and of sufficient strength to withstand the forces the flanged type. Refrigerant connections shall be of the socket
encountered under conditions of pitching, rolling, and vibra- type suitable for brazing to refrigerant tubing or flanged to
tion (see 4.4 and 4.5). The coil may be without fan when the facilitate maintenance. Chillers shall have provisions to install
fan is mounted in the duct. Doors shall be provided for access a low-limit thermostat for freeze-up protection.
to internal elements. Effective means shall be provided for 9.5.2.1 Materials of construction for direct-expansion
defrosting. Defrosting shall be accomplished by any one of water chillers shall be steel for shells, tube sheets, heads, and
the following methods: water baffles. Plastic or other noncorroding materials may be
(a) electric heaters in the coil, drain pan, and drains; used for water baffles also. Chillers may be constructed of other
(b) steam coils; and acceptable materials, if specified (see 7.1.3 and 7.2.1). Inserts
(c) hot gas. for tubes of the extended surface type shall be of suitable non-
Coil face velocity shall not exceed 600 ft/min (3.05 m/s) in ferrous material. Flanged water connections shall be of the
coolers or 750 ft/min (3.8 m/s) in holding freezers. same material used in the construction of the chiller shell.
9.4.2.1 Fins shall not be spaced closer than 4 fins per 9.5.2.2 Direct-expansion ammonia water chillers shall
inch (16 fins per 100 mm) for space temperatures of 35°F have steel tube sheets, heads, water baffles, and tubes.
(2°C) and below. 9.5.3 Flooded-water chillers for use with air-condition-
9.4.2.2 Secondary coolant coils used in unit coolers in ing chilled-water coils shall be shell-and-tube type with water
an indirect system shall be constructed of steel tubes and steel flowing through the tubes and refrigerant in the shell. The shell
fins externally hot-dip galvanized after fabrication, stainless shall have adequate diameter or be provided with eliminators to
steel, or extruded aluminum. When the coolant used is other avoid liquid entrainment back to the compressor (see 4.1).
than electrolytic brine, the coils may be constructed of copper Water and refrigerant connections shall be of the flange
tube and copper fin elements electro-tin plated before fabri- type. Chillers shall have provisions to install a low-limit ther-
cation. All coil casings shall be of steel, hot-dip galvanized mostat in a head or water nozzle.
after fabrication, or stainless steel. Provision shall be made for 9.5.3.1 Flooded-water chillers (for refrigerants other
venting and draining indirect cooling coils. than ammonia) shall have steel shells, steel tube sheets, and
9.4.2.3 Refrigerant cooling coils used in unit coolers in heads. Tube sheets and heads may also be nonferrous, if spec-
a direct system shall be constructed of steel tubes and steel ified. Tubes shall be copper. Flanged connections shall be
fins externally hot-dip galvanized after fabrication, stainless steel for steel shells and heads. Where nonferrous heads are
steel, or extruded aluminum. When the refrigerant used is used, the flanges shall be of the same material.
other than ammonia, the coils may be constructed of copper 9.5.3.2 Flooded ammonia water chillers shall have
tube and copper fin elements electro-tin plated before fabri- steel shells, steel tubes, tube sheets, and heads.
cation. All coil casings shall be of steel, hot-dip galvanized 10. INSTALLATION
after fabrication, or stainless steel.
9.4.3 When steam coils are used for defrost, they shall 10.1 It is recommended that compressors with horizontal rotat-
be of the same materials of construction as their associated ing shafts be located with the shaft axis, oriented fore and aft to
cooling coil. minimize axial motion of the shaft.

12 ANSI/ASHRAE STANDARD 26-1996


10.2 Provision shall be made in the installation of equipment 10.15 No cutting, welding, or other modification shall be per-
and piping for maintenance and overhaul (e.g., condenser and formed on any pressure vessel after it has been certified by the
brine cooler tube withdrawal space shall be provided). appropriate classification society unless it is done by certified per-
sonnel, retested, and approved in accordance with subsection 7.1.5.
10.3 All refrigerant and secondary coolant piping shall be
properly supported and protected to prevent damage during nor- 10.16 Foundations for equipment and pressure vessels shall be
mal operations aboard ship. Such protective measures shall not capable of withstanding all pitch, roll, and vibration conditions
interfere with operation. that could occur during the ship’s operations (see 4.4 and 4.5).

10.4 The inside of all piping, valves, fittings, and other appara- 10.17 Rotating machinery shall be guarded in accordance with
tus shall be clean and free from all foreign matter. approved safety standards (ANSI/ASME B15.1-199227).

10.5 Hand valves shall be labeled or numbered, with a key to 10.18 Piping fabrication and assembly shall be carried out in
the numbers mounted nearby, to indicate the intended service. accordance with ASME/ANSI B31.5-1993,19 sections 527-
Where practicable, all automatic control devices shall be 535.10.
mounted immediately outside of the refrigerated compartment
they serve and shall be grouped as closely as practicable. 10.19 It is recommended that a reduced schematic of the system
be located on the machinery space bulkhead clearly indicating
10.6 No valves, piping, or fittings shall be installed or connec- the means to safely operate the system in case of emergency.
tions made that would prevent the proper operation of a pressure-
11. SPARE PARTS AND TOOLS
relief valve. (See subsection 7.3.)
11.1 This section defines the types and quantities of spare parts
10.7 Stop valves shall be located wherever necessary to and tools that shall be carried aboard ship for the maintenance
accommodate equipment servicing (see 6.1.2 and 8.5). A stop and repair of the refrigerating equipment for cargo plants, ship’s
valve shall be installed at the outlet of each liquid refrigerant stores plants, and air-conditioning plants and recommended for
receiver (see ANSI/ASHRAE 15-1992). process freezing or chilling plants.
10.8 It is recommended that dual pressure-relief valves be 11.2 The lists in this section are based on the following.
installed to facilitate maintenance and provide redundancy (see 7.3).
11.2.1 Cargo plants and ship’s stores plants having at
least one complete standby condensing unit available during
10.9 Necessary and suitable valves, fittings, and connections
holding. This unit may be used during pulldown.
shall be provided to permit charging, purging, evacuating, drain-
ing, recovery, venting, and manual operation of system in event 11.2.2 Air-conditioning plants having no standby con-
of failure of automatic mechanical controls. Where provided, densing unit.
king solenoid valves shall not be bypassed. 11.2.3 Duplication of spare parts between cargo, ship’s
stores, and air-conditioning plants and process refrigeration
10.10 It is recommended that solenoid valves not be installed plants is not intended. If spare parts are interchangeable between
within refrigerated cargo spaces. When solenoid valves are various plants, spare parts may be consolidated and the quantity
located within refrigerated cargo spaces, they shall be waterproof. of spare parts based on the total number of similar units.

10.11 A strainer shall be installed in liquid lines upstream of 11.3 A standby condensing unit shall be able to meet all of the
each solenoid valve, thermostatic expansion valve, or combina- following requirements.
tion of such. It is acceptable to precede a king solenoid valve 11.3.1 The refrigerant piping shall be arranged for com-
with a filter-dryer in lieu of a strainer. plete interconnection and fully provided with isolating valves.
11.3.2 It shall be of equal or greater capacity as the other
10.12 A filter-dryer and moisture indicator shall be installed for condensing unit.
halocarbon refrigerants. 11.3.3 All similar parts shall be interchangeable.

10.13 A bypass shall be provided around all liquid line filter- 11.4 Packaging and Labeling. All spare parts shall be
dryers so that cleaning and replacement may be accomplished suitably packed and protected against humidity and salt
without interrupting operation. atmosphere, clearly labeled, and stowed for protection
against mechanical damage.
10.14 Provisions shall be made to connect a refrigerant recovery
unit to all fluorocarbon-containing systems including the purge 11.5 Reciprocating Compressors. The quantities of spare
connection(s) for noncondensables. It is recommended that a parts needed per reciprocating compressor unit are shown in
recovery unit be provided in each refrigeration machinery space. Table 11-1.
A refrigerant transfer system may be provided in lieu of a refrig-
erant recovery unit in systems capable of isolating the refrigerant 11.6 Centrifugal Compressor. The quantities of spare parts
charge from the component being serviced (see Section 7). needed per centrifugal compressor unit are shown in Table 11-2.

ANSI/ASHRAE STANDARD 26-1996 13


11.7 Rotary Screw Compressor. The quantities of spare the principles and fundamentals of refrigeration shall also be pro-
parts needed per rotary screw compressor unit are shown in vided. A table of the thermodynamic properties of the refrigerant
Table 11-3. shall also be included.

11.8 Condenser. The quantities of spare parts needed per con- 12.3 Description of Refrigeration Plant. This section shall
denser unit are shown in Table 11-4. contain a complete, detailed description of the component
assemblies and accessories that compose the system. The
11.9 Refrigerant Evaporators, Chillers, and Brine Heaters. detailed description shall include data sheets providing a list of
The quantities of spare parts needed per refrigerant evaporator, specific technical data, characteristics of components, and the
chiller, and brine heater unit are shown in Table 11-5. function of the components in the system. These data may be
provided on drawings. They shall include at least the following:
11.10 General System Repair Parts. The quantities of spare (a) Capacity curves or tables for compressors at speci-
parts needed for general system repair are shown in Table 11-6. fied conditions of suction and condensing tempera-
ture and speeds.
11.11 Special Tools. The following special tools are needed for
(b) Capacity curves or tables for the condenser at speci-
repair:
fied conditions of water flow and pressure drop
(a) electronic leak detector;
(physical data such as the condenser type, size, tube
(b) charging manifold, complete;
data, external tube surface, number of tubes, and
(c) hand oil pump;
water flow to be included).
(d) vacuum pump;
(e) tube expander (if applicable); (c) Capacity curves or tables for brine coolers at speci-
(f) set of special compressor tools for each type of fied conditions of flow and pressure drop (physical
compressor installed; data such as the brine cooler type, size, tube data, ft2
(g) secondary coolant (brine) test kit (if applicable) [m2] surface per ton of refrigeration (kW) at design
with instructions; and conditions, gpm [m3/s] per ton of refrigeration (kW)
(h) refrigerant recovery unit (see 10.14). at design density of brine, brine velocity through
tubes, and amount of brine in system).
11.12 Spare Refrigerant Charge. One complete charge of refrig- (d) Capacity curves or tables for cargo fans, tested in
erant for the equipment required for normal operation of ship’s accordance with ANSI/ASHRAE Standard 51-
stores and cargo plants, except for Class B refrigerants (see 5.4). 1985,28 including class of construction, location,
11.13 Spare Compressor Lubricating Oil. One replacement rpm, bhp (kW), cfm (m3/s), drive, arrangement, and
charge of oil for each compressor. marine atmosphere coatings.
(e) Electrical requirements of compressors, brine
11.14 Fans. The quantities of spare parts needed per fan unit are pumps, cooling water pumps, refrigerant pumps,
shown in Table 11-7. cargo fans, and control devices.
(f) Float regulators, expansion valves, flow regulators,
11.15 Motors. The quantities of spare parts needed per motor solenoids, water-regulating valves, control switches,
unit are shown in Table 11-8. gauges, etc., and shall include such data as type, con-
nection, capacity, open and/or close setting, differen-
11.16 Motor Controllers. The quantities of spare parts needed tial, location, and range.
per motor controller unit are shown in Table 11-9. (g) Relief valves, including type, manufacture, settings,
and seals.
11.17 Electrical Control Panels. The quantities of spare parts
(h) Rupture discs, size, manufacture, and setting.
needed per electrical control panel unit are shown in Table 11-10.
(i) Thermometers, including location, type, range, and
11.18 Microprocessor Control Panels. The quantities of spare connection.
parts needed per microprocessor control panel unit are shown in (j) Refrigerant charge (see 5.2.2 and 5.4).
Table 11-11. (k) Storage receiver, including size, method, type, and
manufacturer’s data of liquid level device.
12. OPERATING INSTRUCTION MANUAL (l) Brine strainers, including size and mesh of strainer.
(m) Working receivers, including size and internal fittings.
12.1 General. Where specifically required, manufacturers sup-
(n) Dehydrators, including type, size, and desiccant.
plying mechanical refrigeration equipment for shipboard appli-
cation shall furnish an instruction manual for each installation. (o) Pumps, including type, size, class, gpm (m3/s), total
This instruction manual shall adequately cover all of the neces- head, and NPSH.
sary information pertaining to the installation, operation, mainte- (p) Motors, including such data as hp (kW), voltage,
nance, and inspection of the equipment and shall include at least rpm, frame size, FLA, coupling, windings, and
the information specified in 12.2 through 12.8. bearings.
(q) Accumulators, including type, size, capacity, inter-
12.2 Introduction. This section of the Operating Instruction nal fittings, and connections.
Manual shall include a general description of the equipment, the (r) Control air dryer, including cfm, supply air pressure
refrigerant, and the type of refrigeration cycle. A brief section on and dew point, and electrical requirements.

14 ANSI/ASHRAE STANDARD 26-1996


Table 11-1
Quantities of Spare Parts for Reciprocating Compressors

Number of Units per Ship

Components* 1 2 3-5 6-8 9+

Shaft seal assembly complete 1 1 1 1 3


Crankshaft 0 0 0 1 1
Piston complete with rings and piston pin for 1 compressor (sets) 0.5 0.5 1 2 3
Cylinder sleeves complete for 1 compressor (sets) 0.5 0.5 1 2 4
Suction and discharge valve plate assembly, complete for 1 compressor (sets) 1 1 1 2 4
Suction and discharge valve discs or reeds, springs and separable seats (if other than integral
1 1 2 3 4
with valve plate); for 1 compressor (sets)
Connecting rod assembly, complete with bushings, bearings, and bolts for 1 compressor (sets) 0.5 0.5 1 1 2
Unloading assembly complete 1 1 1 2 3
Oil pump assembly complete with strainer and gaskets 1 1 1 2 3
Capacity control valve 1 1 1 2 3
Suction strainer basket 1 1 1 2 3
Relief valve assembly complete 1 1 1 2 3
Compressor gaskets, complete for 1 compressor (sets) 1 2 3 4 6
Main bearings (sets) 1 1 1 2 3
Oil filter (where furnished) 2 3 4 6 6
Oil pressure relief valve 1 1 1 1 2
Oil heaters, complete for 1 compressor (sets) 1 1 1 2 3
Set of belts 1 1 1 2 3
Coupling assembly, complete 0 0 1 2 3
Oil sight glass assembly 1 1 1 2 3
* Components or component sets as applicable.

Table 11-2
Quantities of Spare Parts for Centrifugal Compressors

Number of Units per Ship

Components* 1 2 3-5 6-8 9+

Complete set of seal assemblies of each type and size 1 1 1 2 3


Complete set of bearing assemblies of each type and size 1 1 1 2 3
Complete sets of gaskets and O-ring 1 2 3 4 6
Oil pump, complete 1 1 1 2 3
Oil filter 1 1 1 2 3
Oil sight glass assembly 1 1 1 2 3
Purge compressor or pump as applicable 1 1 1 1 2
V-belts set (purge unit or pump) 1 1 1 2 3
*
Components or component sets as applicable.

ANSI/ASHRAE STANDARD 26-1996 15


Table 11-3
Quantities of Spare Parts for Rotary Screw Compressors

Number of Units per Ship

Components* 1 2 3-5 6-8 9+

Complete set of seal assemblies of each type and size 1 1 1 2 3


Complete set of bearing and/or bushing assemblies of each type and size 1 1 1 2 3
Complete sets of gaskets and O-rings 1 2 3 4 6
Oil pump assembly 1 1 1 2 2
Capacity control assembly, set of parts 1 1 1 2 2
Oil pump strainers replacement element 1 1 1 2 2
Suction strainer basket 1 1 1 2 2
Relief valve assembly 1 1 1 2 2
Oil sight glass assembly (set, if bulls eye type) 1 1 1 2 3
Oil pressure relief valve 1 1 1 2 2
Oil pressure relief regulator 1 1 1 2 2
Oil filter cartridges (with gaskets/O-rings) 2 4 6 10 16
* Components or component sets as applicable.

Table 11-4
Quantities of Spare Parts for Condensers

Number of Units per Ship

Components* 1 2 3-5 6-8 9+

Spare tubes for one condenser (sets) 0.1 0.1 0.1 0.1 0.2
Tube plugs 4 6 8 10 12
Gaskets and O-rings, sets, complete 1 1 1 2 2
Anodes 100% of total parts
* Components or component sets as applicable.

Table 11-5
Quantities of Spare Parts for Refrigerant Evaporators, Chillers, and Brine Heaters

Number of Units per Ship

Components* 1 2 3-5 6-8 9+

Tubes, set (shell-and-tube type only) 0.1 0.1 0.1 0.1 0.2
Tube plugs 4 6 8 10 12
Gaskets, sets complete 1 1 1 1 2
Anodes, if applicable 100% of total parts
* Components or component sets as applicable.

16 ANSI/ASHRAE STANDARD 26-1996


Table 11-6
Quantities of Spare Parts for General System Repairs

Number of Units per Ship

Components* 1 2 3-5 6-8 9+

Cartridge assemblies for filter-driers, complete 100% of total parts


Solenoid valve coil 1 2 2 3 3
Strainer baskets 1 2 2 3 3
Gaskets for strainers 100% of total parts
Power assembly for thermal expansion valves 1 1 2 2 3
Cage assembly for thermal expansion valves 1 1 1 2 2
Relief valve 1 1 1 2 3
Pressure-regulating valve, repair parts, set 1 1 1 2 3
Thermostat 1 1 1 2 3
Pressure switch 1 1 1 2 3
Pressure gage 1 1 2 3 4
Thermometer (less well) 1 1 1 2 3
Rupture disc 100% of total parts
Water-regulating valve complete (for 1¼ in I.P.S. and larger, repair parts only) 1 1 1 2 3
Gasket for refrigerant piping, sets 1 1 1 2 3
Valves, compressor shut-off & refrigerant line, packed type ¼ in. (6.3 mm) O.D.
1 1 1 2 3
to 5/8 in. (15.4 mm) sizes, valves complete
Valves, compressor shut-off & refrigerant line, packed type 7/8 in. (22.2 mm)
1 1 1 2 3
O.D. and larger, repair parts & gaskets only
Valves, refrigerant line, packless type 1 1 1 2 3
Float valve ball 1 1 1 2 3
Float valve needle & seat 1 1 1 2 3
Float valve gaskets 100% of total parts
*
Components or component sets as applicable.

Table 11-7
Quantities of Spare Parts for Fans

Number of Units per Ship

Components* 1 2 3-5 6-8 9+

Bearings, set each size 1 1 2 3 4


V-belts, set each size 1 1 2 3 4
* Components or component sets as applicable.

ANSI/ASHRAE STANDARD 26-1996 17


Table 11-8
Quantities of Spare Parts for Motors

Number of Units per Ship

Components* 1 2 3-5 6-8 9+

Set of bearings, complete 1 1 1 2 3


* Components or component sets as applicable.

Table 11-9
Quantities of Spare Parts for Motor Controllers

Number of Units per Ship

Components* 1 2 3-5 6-8 9+

Magnetic:
Set of contacts 1 1 1 2 3
Set of springs 1 1 1 2 3
Shunt coil 1 1 1 2 3
Pushbutton assembly 1 1 1 2 3
Heater coil or overload relay 1 1 1 2 3
Transformer 1 1 1 2 3
Manual:
Starter complete less 1 1 1 2 3
Enclosure 1 1 1 2 3
Heater coil
*
Components or component sets as applicable.

Table 11-10
Quantities of Spare Parts for Electrical Control Panels

Number of Units per Ship

Components* 1 2 3-5 6-8 9+

Indicating lights, bulbs each type 1 1 2 3 4


Transformer 1 1 1 2 2
Relays, each type 1 1 1 2 2
Toggle switches, each type 1 1 2 3 4
Pushbutton, each type 1 1 2 3 4
Fuse, each size and type 6 12 12 12 12

18 ANSI/ASHRAE STANDARD 26-1996


Table 11-11
Quantities of Spare Parts for Microprocessor Control Panels

Number of Units per Ship


* 1 2 3-5 6-8 9+
Components
Processor board 1 1 1 2 2
Power supply 1 1 1 2 2
AC input module 2 2 3 4 4
AC output module 2 2 3 4 4
Surge suppressor 1 1 1 2 2
AC line filter 1 1 1 2 2
Circuit breaker, 5 amp 1 1 1 2 2
Circuit breaker, 10 amp 1 1 1 2 2
Circuit breaker, 15 amp 1 1 1 2 2
Hour meter 1 1 1 1 1
Fuse, 5 amp 10 10 15 20 20
Pressure transducer 0-1000 PSIA 1 1 2 3 4
Pressure transducer 0-500 PSIA 1 1 2 3 4
Temp probe 1 1 2 2 3
*
Components or component sets as applicable.

(s) Refrigerant oil, including initial charge and type and refrigerant and for oil (and brine for an indirect system) and shall
at least one acceptable substitute. also include the instructions for removing the refrigerant and oil
(t) Oil still, type, and size. from the system.
(u) Discharge oil separator, type, and size. An adequate description shall be given for the proper
(v) Pump-out unit, including data pertaining to main adjustment of all controls. Where applicable, instructions are to
cargo plant. be provided for the defrosting of the cooling coils. Operational
(w) Air-cooling coils, including materials, dimensions, difficulties shall be explained together with their corrective
tube wall thickness, fin thickness, design face veloc- measures. This may be presented in the form of a trouble diag-
ity, rows deep in direction of airflow, fin spacing, sur- nosis chart. Instructions shall be given for the periodic check of
face area, entering and leaving air temperatures, temperatures and pressures. The design holding temperatures
maximum face velocity, refrigerant temperature, and of all ship’s stores and cargo spaces are to be provided.
air pressure drop for each design condition. A listing of safety precautions is to be included. First aid
treatment for injuries resulting from escaping refrigerant is to
12.4 Principles of Operation. This section shall provide a be included. The type of leak detector suitable for the plant
brief resumé of the principles of the operation of the system, or shall be stated, with instructions for its use.
the components of the system, together with such illustrations,
sketches, and diagrams as are necessary. 12.7 Maintenance. This section shall provide all the neces-
sary instructions for the proper care and maintenance of the
12.5 Installation Instructions. This section shall provide equipment. This is to include instructions for the inspection,
complete instructions for the proper installation of the system. It adjusting, cleaning, dehydration, lubrication, disassembly,
shall contain adequate information for the proper dehydration, assembly, and repair of the equipment. If secondary coolants
leak testing, and pressure testing of the plant. The need to keep are used, detailed instructions for their maintenance shall be
the system internally clean is to be emphasized. The use of tem- provided. The use of special tools furnished with the installa-
porary filters (socks) during commissioning is to be considered. tion is to be adequately explained.

12.6 Operating Instructions. This section shall be prepared 12.8 Drawings. Arrangements and details of the following
for the specific installation and equipment involved. It shall equipment shall be supplied for each ship. In addition, a reduced
cover complete instructions for the operation and control of the copy shall be affixed in the manual.
equipment, manually or automatically, including precautions that • Accumulator
are to be taken before initial starting, after installation, or after a • Air-cooling coils
major repair. Instructions shall be included for the charging of • Brine coolers

ANSI/ASHRAE STANDARD 26-1996 19


9
• Brine expansion and/or make-up tanks Code of Federal Regulations (CFR) Title 49, Transportation, Part
• Brine strainers 178—Shipping Container Specifications, 1995.
10
United States Coast Guard Navigation and Inspection Circular
• Compressors (NVIC, 6-72), 1972.
11
• Condensers SOLAS Chapter II-2, Part A, Regulation 10 and Amendments,
• Control and power schematics 1974.
12
ANSI/IIAR 2-1992, American National Standard for Equipment,
(pneumatic and/or electric) Design, and Installation of Ammonia Mechanical Refrigeration
• Dehydrators Systems.
13ARI Standard 520-90, Positive Displacement Refrigerant Com-
• Fans
pressors, Compressor Units and Condensing Units, 1990.
• Heat exchangers 14
ARI Standard 550-92, Centrifugal or Rotary Screw Water-Chilling
• Heating coils and/or elements Packages, 1992.
15
• Metering and flow-regulating devices and equipment ANSI/ASHRAE Standard 23-1993, Methods of Testing for Rating
• Oil stills and/or separators Positive Displacement Refrigerant Compressors and Condens-
ing Units, 1993.
• Prime movers 16
Code of Federal Regulations (CFR) Title 46, Chapter I Coast
• Pumps, circulating water, brine, and refrigerant Guard, Department of Transportation, Part 54, Pressure Ves-
• Purging equipment sels, 1995.
17
ASME, Boiler and Pressure Vessel Code, Section VIII, 1992.
• Receivers 18Code of Federal Regulations (CFR) Title 46, Chapter I Coast
A diagrammatic piping layout is to be included, illustrat- Guard, Department of Transportation, Part 58, Subpart 58.20,
ing all refrigerant piping. The power and control circuits shall Refrigeration Machinery, 1995.
19ASME Standard B31.5-1993, Code for Pressure Piping—Refriger-
be fully described. Sufficient information concerning all
ation Piping, 1993.
equipment for reordering purposes shall be contained in the 20ANSI Standard B18.2.1-81, Square and Hex Bolts and Screws,
drawings or on the data sheets referred to in 12.3. 1981.
21ANSI Standard B18.2.2-87, Square and Hex Nuts, 1987.
13. REFERENCES 22Manufacturer’s Standardization Society of the Valve and Fittings
1ANSI/ASTM
Standard D93 E1-90, Standard Test Method for Flash Industry, Inc., SP-25, 1988.
Point by Means of the Pensky-Martens Closed Tester, 1990. 23Code of Federal Regulations (CFR) Title 46, Chapter I Coast
2ARI Standard 575-87, Method of Measuring Machinery Sound
Guard, Department of Transportation, Part 57, Welding and
Within an Equipment Space, 1987. Brazing, 1995.
3SNAME Technical and Research Bulletin No. 4-4, Report on Ship’s 24ANSI/AWS Standard B2.2-91, Standard for Brazing Procedure
Stores and Installed Cargo Refrigerated Boxes, Society of and Performance Qualification, 1991.
Naval Architects and Marine Engineers. 25ASTM Standard F104-92, Standard Classification System for Non-
4American Bureau of Shipping, Rules for Building and Classing Steel Metallic Gasket Materials, 1992.
Vessels, 1995. 26ARI Standard 420-89, Unit Coolers for Refrigeration Locator
5Lloyd’s Register of Shipping, Rules and Regulations for the Con-
Code, 1989.
struction and Classification of Steel Ships, 1993. 27ASME Standard B15.1-1992, Safety Standard for Mechanical
6IEEE Standard 45-1983, Recommended Practice for Electric Instal-
Power Transmission Apparatus, 1992.
lations on Shipboard, 1983. 28ANSI/ASHRAE Standard 51-1985, Laboratory Methods of Testing
7ANSI/ASHRAE Standard 15-1992, Safety Code for Mechanical
Fans for Rating, 1985.
Refrigeration, 1992. 29Code of Federal Regulations (CFR) Title 46, Chapter I Coast
8ANSI/ASHRAE Standard 34-1992, Number Designation and Safety
Guard, Department of Transportation, Subchapter F, Marine
Classification of Refrigerants, 1992. Engineering, 1995.

20 ANSI/ASHRAE STANDARD 26-1996


POLICY STATEMENT DEFINING ASHRAE’S CONCERN
FOR THE ENVIRONMENTAL IMPACT OF ITS ACTIVITIES

ASHRAE is concerned with the impact of its members’ activities on both the indoor and
outdoor environment. ASHRAE’s members’ will strive to minimize any possible deleterious
effect on the indoor and outdoor environment of the systems and components in their
responsibility while maximizing the beneficial effects these systems provide, consistent with
accepted standards and the practical state of the art.
ASHRAE’s short-range goal is to ensure that the systems and components within its
scope do not impact the indoor and outdoor environment to a greater extent than specified
by the standards and guidelines as established by itself and other responsible bodies.
As an ongoing goal, ASHRAE will, through its Standards Committee and extensive
technical committee structure, continue to generate up-to-date standards and guidelines
where appropriate and adopt, recommend, and promote those new and revised standards
developed by other responsible organizations.
Through its Handbook, appropriate chapters will contain up-to-date standards and
design considerations as the material is systematically revised.
ASHRAE will take the lead with respect to dissemination of environmental information of
its primary interest and will seek out and disseminate information from other responsible
organizations that is pertinent, as guides to updating standards and guidelines.
The effects of the design and selection of equipment and systems will be considered
within the scope of the system’s intended use and expected misuse. The disposal of hazard-
ous materials, if any, will also be considered.
ASHRAE’s primary concern for environmental impact will be at the site where equip-
ment within ASHRAE’s scope operates. However, energy source selection and the possible
environmental impact due to the energy source and energy transportation will be considered

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