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FLUIDA PANAS

INPUT OUTPUT
FLUIDA KOMPONEN
Kg/Jam Kg/Jam
Hydrogen 555 -
Vapor Hydrocarbon 74994 -
Water 25 -
Hydrogen - 523
Vapor Hydrocarbon - 996
Water - 25
Liquid Hydrocarbon - 74030
Total 75574 75574

FLUIDA DINGIN
INPUT OUTPUT
FLUIDA KOMPONEN
Kg/Jam Kg/Jam
Hydrogen 561 -
Vapor Hydrocarbon 157 -
Water 12 -
Hydrocarbon 74830 -
Liquid
Water 14 -
Hydrogen - 593
Vapor Hydrocarbon 74956
Water - 25
Total 75574 75574
FLUIDA DINGIN 82-E-201 A
t input 264.0000 O
C = 507.2000 F
t Out 324.0000 O
C = 615.2000 F
t avg 294.0000 O
C = 561.2000 F

FLUIDA PANAS 82-E-201 A


T input 371.0000 O
C = 699.8000 F
T Out 313.0000 O
C = 595.4000 F
T avg 342.0000 O
C = 647.6000 F

FLUIDA DINGIN 82-E-201 B


t input 239.0000 O
C = 462.2000 F
t Out 264.0000 O
C = 507.2000 F
t avg 251.5000 O
C = 484.7000 F

FLUIDA PANAS 82-E-201 B


T input 313.0000 O
C = 595.4000 F
T Out 265.0000 O
C = 509.0000 F
T avg 289.0000 O
C = 552.2000 F

FLUIDA DINGIN 82-E-201 C


t input 227.0000 O
C = 440.6000 F
t Out 239.0000 O
C = 462.2000 F
t avg 233.0000 O
C = 451.4000 F

FLUIDA PANAS 82-E-201 C


T input 265.0000 O
C = 509.0000 F
T Out 244.0000 O
C = 471.2000 F
T avg 254.5000 O
C = 490.1000 F

FLUIDA DINGIN 82-E-201 D


t input 209.0000 O
C = 408.2000 F
t Out 227.0000 O
C = 440.6000 F
t avg 218.0000 O
C = 424.4000 F

FLUIDA PANAS 82-E-201 D


T input 244.0000 O
C = 471.2000 F
T Out 231.0000 O
C = 447.8000 F
T avg 237.5000 O
C = 459.5000 F
FLUIDA DINGIN 82-E-201 E
t input 184.0000 O
C = 363.2000
t Out 209.0000 O
C = 408.2000
t avg 196.5000 O
C = 385.7000

FLUIDA PANAS 82-E-201 E


T input 231.0000 O
C = 447.8000
T Out 213.0000 O
C = 415.4000
T avg 222.0000 O
C = 431.6000

FLUIDA DINGIN 82-E-201 F


t input 148.0000 O
C = 298.4000
t Out 184.0000 O
C = 363.2000
t avg 166.0000 O
C = 330.8000

FLUIDA PANAS 82-E-201 F


T input 213.0000 O
C = 415.4000
T Out 185.0000 O
C = 365.0000
T avg 199.0000 O
C = 390.2000

FLUIDA DINGIN 82-E-201 G


t input 97.0000 O
C = 206.6000
t Out 148.0000 O
C = 298.4000
t avg 122.5000 O
C = 252.5000

FLUIDA PANAS 82-E-201 G


T input 185.0000 O
C = 365.0000
T Out 144.0000 O
C = 291.2000
T avg 164.5000 O
C = 328.1000

FLUIDA DINGIN 82-E-201 H


t input 41.0000 O
C = 105.8000
t Out 97.0000 O
C = 206.6000
t avg 69.0000 O
C = 156.2000

FLUIDA PANAS 82-E-201 H


T input 144.0000 O
C = 291.2000
T Out 98.0000 O
C = 208.4000
T avg 121.0000 O
C = 249.8000
82-E-201 A
F Jenis T (⁰F) Specific Heat (Btu/lb⁰F)
F Fluida Dingin 561.2000 0.589
F Fluida Panas 647.6000 0.653

F 82-E-201 B
F Jenis T (⁰F) Specific Heat (Btu/lb⁰F)
F Fluida Dingin 484.7000 0.568
Fluida Panas 552.2000 0.598

82-E-201 C
F Jenis T (⁰F) Specific Heat (Btu/lb⁰F)
F Fluida Dingin 451.4000 0.552
F Fluida Panas 490.1000 0.572

F 82-E-201 D
F Jenis T (⁰F) Specific Heat (Btu/lb⁰F)
F Fluida Dingin 424.4000 0.539
Fluida Panas 459.5000 0.56

82-E-201 E
F Jenis T (⁰F) Specific Heat (Btu/lb⁰F)
F Fluida Dingin 385.7000 0.521
F Fluida Panas 431.6000 0.54

F 82-E-201 F
F Jenis T (⁰F) Specific Heat (Btu/lb⁰F)
F Fluida Dingin 330.8000 0.493
Fluida Panas 390.2000 0.524

82-E-201 G
F Jenis T (⁰F) Specific Heat (Btu/lb⁰F)
F Fluida Dingin 252.5000 0.471
F Fluida Panas 328.1000 0.492
F 82-E-201 H
F Jenis T (⁰F) Specific Heat (Btu/lb⁰F)
F Fluida Dingin 156.2000 0.428
Fluida Panas 249.8000 0.466
82-E-201 A
Thermal Conductivity (Btu/hr ft⁰F) Viscosity (cP)
0.0749 0.33
0.0747 0.39

82-E-201 B
Thermal Conductivity (Btu/hr ft⁰F) Viscosity (cP)
0.0773 0.037
0.0752 0.04

82-E-201 C
Thermal Conductivity (Btu/hr ft⁰F) Viscosity (cP)
0.0751 0.039
0.0771 0.048

82-E-201 D
Thermal Conductivity (Btu/hr ft⁰F) Viscosity (cP)
0.079 0.043
0.0781 0.049

82-E-201 E
Thermal Conductivity (Btu/hr ft⁰F) Viscosity (cP)
0.0799 0.55
0.0789 0.53

82-E-201 F
Thermal Conductivity (Btu/hr ft⁰F) Viscosity (cP)
0.0814 0.56
0.08 0.055

82-E-201 G
Thermal Conductivity (Btu/hr ft⁰F) Viscosity (cP)
0.0835 0.058
0.0818 0.057
82-E-201 H
Thermal Conductivity (Btu/hr ft⁰F) Viscosity (cP)
0.086 0.062
0.0839 0.058
FLUIDA DINGIN
t input 264.0000 O
C
t Out 324.0000 O
C
T Reff 15.6000 O
C

FLUIDA PANAS
T input 371.0000 O
C
T Out 313.0000 O
C
T Reff 15.6000 O
C

FLUIDA PANAS
FLOWRATE
POSISI FLUIDA KOMPONEN
Kg/Jam
Hydrogen 555
Input Vapor Hydrocarbon 74994
Water 25
Hydrogen 523
Vapor Hydrocarbon 996
Output
Water 25
Liquid Hydrocarbon 74030
Total

FLUIDA DINGIN
FLOWRATE
POSISI FLUIDA KOMPONEN
Kg/Jam
Hydrogen 561
Vapor Hydrocarbon 157
Input Water 12
Hydrocarbon 74830
Liquid
Water 14
Hydrogen 593
Output Vapor Hydrocarbon 74956
Water 25
Total

Neraca Energi Combined Feed HE (Kcal/jam)


ALIRAN PANAS PANAS MASUK PANASKELUAR
Q Fluida Panas Input 18532709.7240 -
Q Fluida Panas Output - 12497875.1460
Q Fluida Dingin Input 9236576.6424 -
Q Fluida Dingin Output - 15662318.5152
KOMPONEN 27769286.3664 28160193.6612
UIDA DINGIN
= 507.2000 K
= 615.2000 K
= 60.0800 K

UIDA PANAS
= 699.8000 K
= 595.4000 K
= 60.0800 K

NAS
Specific Heat Q
(Kcal/Kg ᵒC) Kcal/Jam

0.69 18532709.724

1.47 675002.832

0.537 11822872.314
6034834.578 25249719.9986611 Kj/Jam

NGIN
Specific Heat Q
(KJ/Kg ᵒC) Kcal/Jam

2.74 496849.68

0.47 8736252.84
0.999 3474.1224

0.672 15662318.5152
26885274.3144524
6425741.8728 26885274.3144524 Kj/Jam
7.468131754 MW
Keterangan :
0 ᵒC = 273.15 K

Keterangan :
1 KJ = 0.239006 kkal
PERHITUNGAN JENIS SHELL AND TUBE HE
COMBINED FEED
Fungsi :
Gambar :

Fluida Panas : Hydrocarbon + Hydrogen + Water


Flowrate, W1 = 75574.0000
T1 = 371.0000
T2 = 313.0000

Fluida Dingin : Hydrocarbon + Hydrogen + Water


Flowrate, W2 = 75574.0000
t1 = 264.0000
t2 = 324.0000

Perhitungan design sesuai dengan literatur pada Kern

1. Beban Panas
Q = 26885274.3144524

2. LMTD
Fluida Panas
T1 = 699.8000
T2 = 595.4000

LMTD = Dt 2  Dt1
ln (Dt 2 / Dt1 )
LMTD = 86.387

Ft = 0.66
Dt = 57.016

3. Tc = T avg = 0,5 (699,8 + 595,4)


tc = t avg = 0,5 (507,2+ 615,2)

Tube side
Panjang tube (L) = 20.013125 ft
Outside Diameter (OD) = 1.00 inch
BWG = 14
Pass = 2
Jumlah tube (Nt) = "A" /"L × a\"" a"

tube sheet = 1,25 square pitch

A = 244 m2
= 2626.392 ft2
UD = Q
A .Δt

UD = 170.173 Btu/hr ft2 oF


karena nilai Ud perhitungan mendekati dengan nilai Ud asumsi, maka data untuk shell :
Shell side
ID = 35 inch
Baffle Space (B = ID/2) = 17.500 inch
Pass (n) = 1

Pt = 1.25
FLUIDA PANAS : TUBE SIDE
4. Flow area per tube (a't) = 0.546 inch 2
Total flow area (at) = Nt x a't / 144 x n
= 0.9820 ft2

5. Laju alir, Gt = W / at
= 166611.952 / 0.9820
= 169,658.740 lb/(hr) (ft2 )

6. Bilangan Reynold, Ret


Pada tavg = 647.600 o
F
Viskositas (μ) = 0.0330 cp
ID = 0.834 inch
Ret = ID x Gt / μ
= 147,649.417

7. L/D = 287.959
jH = 375.0

8. Pada tavg = 647.6000 F


o

Prandl Number ( Pr ) =  Cp  
 
 k 
9.

4'.

5'.

6'.

7'.

8'.
FLUIDA DINGIN

Suhu rata-rata
Baffle spacing (B)
Clerance (C')

Luas area laluan (as)

Laju alir, (Gs)

Reynold Number (Res)


Pada Tavg
Viskositas (u)

Diameter ekivalen (De)

Pada Tavg
k
Cp
Prandl Number ( Pr )
k

Cp

Pr

hi  j H

hio

Res

JH
=
=
=

=
=
=
=
=
=
=
=
=

D  k 

=
=
=
=
D Cp

 k   Cp  
  
k

0.0747

0.6530

0.698
1
3
 

 


Koreksi viskositas diabaikan karena tidak significant, maka didapat :

hi =

=
=

=
=
=
=

=
715.193

hi (ID / OD)
596.471

SHELL SIDE

561.200
17.5000 inch
pitch - OD
0.2500

 w

(ID x C' x B) / (144 Pt)


0.851

W / as
166,611.952
195,854.050

D x Gt / μ
561.2
0.039
0.094
0.990 in
0.0825 ft
D x Gs / μ
171,201.092

310

561.2
0.0749
0.589

 Cp  

 k


ft2
Btu/hr ftoF

Btu/lboF




0.851
0 ,14

Btu/hr ft2 o F

Btu/hr ft2 o F

lb/hr ft2

cp
lb/ft . jam

L/D

Btu/hr ftoF
Btu/lb oF
9'.

10.

1.

2.

3.

4.
Clean overall coefficient

11 Design overall coefficient,UD


12 Dirt factor, Rd

PRESURE DROP
Tube side

Untuk NRe

Shell Side

1'.

2'.
Faktor friksi ( f )

Faktor friksi
s

Res
Faktor friksi ( f )

Number of cross, (N+1)


Rd
ho

N+1
Uc

Pt

Gt =
V / 2g =
2

Pr =

Ds

s
=

PT =
=
ho

=
=

=
=
170.173

=
=
=

=
=
=

=
=

=
=
=
=
=
jH

254.816
 Cp  

 k
 k

 D
 e

Koreksi viskositas diabaikan karena tidak significant, maka didapat :

178.542

147,649.417
0.00025
0.7600

DPt
D
f Gt 2 L n
5,22 x1010 x De s t
0.0522 psi

169,658.740

+ DPr
0.095 psi
0.0041

(4n / s) (V2/ 2g)


0.043 psi

171,201.092
0.0021

12 L / B
164.679
ID / 12
2.917
0.7600

0.905

  Cp  
 
 

Btu/hr ft2 o F

(hio x ho) / (hio + ho)


k

lb/(hr) (ft2 )

Btu/hr ft2 oF

(Uc - UD ) / (Uc x UD)


0.000275
0.000

ft
1
3
  

  


w 
0 ,14
2
f G s D i ( N  1)
3' Ps =
5 , 22 x 10 10 x D e S  s
= 0.118 psi

SUMMARY
254.816 h outside
Uc = 178.542
UD = 170.173
Rd calculated =
Rd required = 0.003
0.118 psi P calculated
10.00 psi P Allowable

Diameter 0.8890 m
58.3716 D ft2
luas area=
5.4229 D m2
ENIS SHELL AND TUBE HEAT EXCHANGER
COMBINED FEED

1 kg =

Hydrogen + Water
Kg/hr = 166,611.952 lb/hr
C = 699.8 F
C = 595.4 F

Hydrogen + Water
Kg/hr = 166,611.952 lb/hr
C = 507.2 F
C = 615.2 F

KJ/hr = 25482696.439 Btu/hr

Fluida Dingin Selisih


Suhu Tinggi t2 = 615.2 84.6
Suhu Rendah t1 = 507.2 88.2
selisih -3.6

S= 0.56
R= 0.97
o
F

o
F

= 647.6000 oF
= 561.200 oF

= 240 inci 6.1000005 m

dari data specification

= 0.2618 (Tabel 10.Kern)

Nt = "A" /"L × a\""

= 501.2737129
Nt yang mendekati = 518

0.889 m (Tabel 9. Kern)

(Tabel 10.Kern)

= 0.0799 lb/ft hr (Sesuai Dengan HYSIS)


= 0.0695 ft (Tabel 10. Kern)

(Figure 24. Kern)


(Sesuai Dengan HYSIS)

(Sesuai Dengan HYSIS)

dengan (μ/μw) = 1 untuk bahan kimia


kecuai untuk hidrokarbon

HYSYS

242.58333 (Fig. 28 Kern)

HYSYS
0 ,14
  

  
 w 

(Eq. 6.38 Kern)

(Fig.26 Kern)
(Table 6, Kern)

(Fig.27 Kern)

(Fig.29 Kern)

(Eq.7.43 kern)
de 596.471
2
3

ated 0.095 psi


able 10.00 psi
2.20462 lb
volume pipa HE = 1/4 ∏ D² h
dimana
D= 35 in = 0.889 m
h= 20.013 ft = 6.100 m
V= 3.784 m3

1m= 39.370 in
1m = 3.2808 ft 39.370 in
m3 = 35.315 ft3
1jam = 60.000 menit
atm = 101.325 kpa
FLUIDA DINGIN
t input 239.0000 O
C
t Out 264.0000 O
C
T Reff 15.6000 O
C

FLUIDA PANAS
T input 313.0000 O
C
T Out 265.0000 O
C
T Reff 15.6000 O
C

FLUIDA PANAS
FLOWRATE
POSISI FLUIDA KOMPONEN
Kg/Jam
Hydrogen 555
Input Vapor Hydrocarbon 74994
Water 25
Hydrogen 523
Vapor Hydrocarbon 996
Output
Water 25
Liquid Hydrocarbon 74030
Total

FLUIDA DINGIN
FLOWRATE
POSISI FLUIDA KOMPONEN
Kg/Jam
Hydrogen 561
Vapor Hydrocarbon 157
Input Water 12
Hydrocarbon 74830
Liquid
Water 14
Hydrogen 593
Output Vapor Hydrocarbon 74956
Water 25
Total

Neraca Energi Combined Feed HE (Kcal/jam)


ALIRAN PANAS PANAS MASUK PANASKELUAR
Q Fluida Panas Input 15508238.2440 -
Q Fluida Panas Output - 10480733.2260
Q Fluida Dingin Input 8306969.4924 -
Q Fluida Dingin Output - 12615174.8352
KOMPONEN 23815207.7364 23095908.0612
DINGIN
= 462.2000 F
= 507.2000 F
= 60.0800 F

PANAS
= 595.4000 F
= 509.0000 F
= 60.0800 F

Specific Heat Q
(Kcal/Kg ᵒC) Kcal/Jam

0.69 15508238.244

1.47 566058.192

0.537 9914675.034
5027505.018 21035057.77261 Kj/Jam

Specific Heat Q
(Kcal/Kg ᵒC) Kcal/Jam

2.74 446844.68

0.47 7857000.34
0.999 3124.4724

0.672 12615174.8352
18025511.25411
4308205.3428 18025511.25411 Kj/Jam
5.0070864595
Keterangan :
0 ᵒC = 273.15 K

Keterangan :
1 KJ = 0.239006 kkal
PERHITUNGAN JENIS SHELL AND TUBE HEAT
COMBINED FEED
Fungsi :
Gambar :

Fluida Panas : Hydrocarbon + Hydrogen + Water


Flowrate, W1 = 75574.0000 Kg/hr
T1 = 313.0000 C
T2 = 265.0000 C

Fluida Dingin : Hydrocarbon + Hydrogen + Water


Flowrate, W2 = 75574.0000 Kg/hr
t1 = 239.0000 C
t2 = 264.0000 C

Perhitungan design sesuai dengan literatur pada Kern

1. Beban Panas
Q = 18025511.2541108 KJ/hr

2. LMTD
Fluida Panas
T1 = 595.4000 Suhu Tinggi
T2 = 509.0000 Suhu Rendah
selisih

LMTD = Dt 2  Dt1
ln (Dt 2 / Dt1 )
LMTD = 65.328 o
F

Ft = 0.83
Dt = 53.896 o
F

3. Tc = T avg = 0,5 (595,4 + 509)


tc = t avg = 0,5 (507,2+ 462,2)

Tube side
Panjang tube (L) = 20.013125 ft =
Outside Diameter (OD) = 1.00 inch
BWG = 14
Pass = 2
Jumlah tube (Nt) = "A" /"L × a\"" a" =

tube sheet = 1,25 square pitch

A = 244 m2
= 2626.392 ft2
UD = Q
A .Δt

UD = 120.699 Btu/hr ft2 oF


karena nilai Ud perhitungan mendekati dengan nilai Ud asumsi, maka data untuk shell :
Shell side
ID = 35 inch 0.889
Baffle Space (B = ID/2) = 17.500 inch
Pass (n) = 1

Pt = 1.25
FLUIDA PANAS : TUBE SIDE
4. Flow area per tube (a't) = 0.546 inch 2
Total flow area (at) = Nt x a't / 144 x n
= 0.9820 ft2

5. Laju alir, Gt = W / at
= 166611.952 / 0.9820
= 169,658.740 lb/(hr) (ft2 )

6. Bilangan Reynold, Ret


Pada tavg = 552.200 o
F
Viskositas (μ) = 0.0400 cp =
ID = 0.834 inch =
Ret = ID x Gt / μ
= 121,810.769

7. L/D = 287.959
jH = 300.0
8.

9.

4'.

5'.

6'.
Prandl Number ( Pr )

FLUIDA DINGIN

Suhu rata-rata
Baffle spacing (B)
Clerance (C')

Luas area laluan (as)

Laju alir, (Gs)

Reynold Number (Res)


Pada Tavg
Viskositas (u)

Diameter ekivalen (De)


Pada tavg

Cp

Pr

hi  j H

hi

hio

=
=
=
=

=
=
=
=

=
=

=
=
=
=
=
=

D
552.2000

 Cp

 k   Cp  
 
D  k 

=

k

0.0752

0.5980

0.770

595.034

496.258

SHELL SIDE

484.700
1

hi (ID / OD)

17.5000 inch
pitch - OD
0.2500
3
 

 


 w
Koreksi viskositas diabaikan karena tidak significant, maka didapat :

(ID x C' x B) / (144 Pt)


0.851

W / as
166,611.952
195,854.050

D x Gt / μ
484.7
0.047
0.114
0.990 in
0.0825 ft
ft2
o
F

Btu/hr ftoF

Btu/lboF




0 ,14

Btu/hr ft2 o F

Btu/hr ft2 o F

0.851
lb/hr ft2

cp
lb/ft . jam
dengan (μ/μ
kecuai untuk hidrokarb
D
7'.

8'.

9'.

10.

2.

3.

4.
Pada Tavg
k
Cp
Prandl Number ( Pr )

Clean overall coefficient

11 Design overall coefficient,UD


12 Dirt factor, Rd

PRESURE DROP
Tube side

1. Untuk NRe
Faktor friksi ( f )
s
Rd
ho
Res

JH

Uc

Pt

Gt =
V / 2g =
2

Pr =
=

PT =
=
ho

=
=
=

=
=
=
=
=

=
=
120.699

=
=
=

=
=
=

=
jH

229.470
D
D x Gs / μ
142,060.481

 k

 D
 e

0.00030
0.7600

DPt

Koreksi viskositas diabaikan karena tidak significant, maka didapat :


260

484.7
0.0773
0.568
 Cp  
k


0.942

Btu/hr ft2 o F

(hio x ho) / (hio + ho)


156.913

f Gt 2 L n
5,22 x1010 x De s t
0.0627 psi

169,658.740

+ DPr
0.093 psi
0.0029

(4n / s) (V2/ 2g)


0.031 psi
L/D

Btu/hr ftoF
Btu/lb oF

  Cp  
 
  k

Btu/hr ft2 oF

(Uc - UD ) / (Uc x UD)


0.001912
0.002

121,810.769

lb/(hr) (ft2 )
1
3
  

  


w 
242.58333

0 ,14

0
D
Shell Side

1'. Faktor friksi


Res = 142,060.481
Faktor friksi ( f ) = 0.0042

2'. Number of cross, (N+1)


N+1 = 12 L / B
= 164.679
Ds = ID / 12
= 2.917 ft
s = 0.7600

2
f G s D i ( N  1)
3' Ps =
5 , 22 x 10 10 x D e S  s
= 0.236 psi

SUMMARY
229.470 h outside
Uc = 156.913
UD = 120.699
Rd calculated =
Rd required = 0.003
0.236 psi P calculated
10.00 psi P Allowable

Diameter 0.8890 m
58.3716 D ft2
luas area=
5.4229 D m2
LL AND TUBE HEAT EXCHANGER
BINED FEED

1 kg = 2.20462

= 166,611.952 lb/hr
= 595.4 F
= 509.0 F

= 166,611.952 lb/hr
= 462.2 F
= 507.2 F

= 17085138.357 Btu/hr

Fluida Dingin Selisih


Suhu Tinggi t2 = 507.2 88.2
Suhu Rendah t1 = 462.2 46.8
selisih 41.4

S= 0.34
R= 1.92
= 552.2000 oF
= 484.700 oF

240 inci 6.1000005 m

dari data specification

0.2618 (Tabel 10.Kern)

Nt = "A" /"L × a\""

= 501.2737129
Nt yang mendekati = 518

m (Tabel 9. Kern)

(Tabel 10.Kern)

0.0968 lb/ft hr (Sesuai Dengan HYSIS)


0.0695 ft (Tabel 10. Kern)

(Figure 24. Kern)


(Sesuai Dengan HYSIS)

(Sesuai Dengan HYSIS)

engan (μ/μw) = 1 untuk bahan kimia


ecuai untuk hidrokarbon

HYSYS
(Fig. 28 Kern)

HYSYS

(Eq. 6.38 Kern)

(Fig.26 Kern)
(Table 6, Kern)

(Fig.27 Kern)
(Fig.29 Kern)

(Eq.7.43 kern)

496.258

0.093 psi
10.00 psi
lb
volume pipa HE = 1/4 ∏ D² h
dimana
D= 35 in = 0.889 m
h= 20.013 ft = 6.100 m
V= 3.784 m3

1m= 39.370 in
1m = 3.2808 ft 39.370 in
m3 = 35.315 ft3
1jam = 60.000 menit
atm = 101.325 kpa
FLUIDA DINGIN
t input 227.0000 O
C =
t Out 239.0000 O
C =
T Reff 15.6000 O
C =

FLUIDA PANAS
T input 265.0000 O
C =
T Out 224.0000 O
C =
T Reff 15.6000 O
C =

FLUIDA PANAS
FLOWRATE Specific Heat
POSISI FLUIDA KOMPONEN
Kg/Jam (Kcal/Kg ᵒC)
Hydrogen 555
Input Vapor Hydrocarbon 74994 0.69
Water 25
Hydrogen 523
Vapor Hydrocarbon 996 1.47
Output
Water 25
Liquid Hydrocarbon 74030 0.537
Total

FLUIDA DINGIN
FLOWRATE Specific Heat
POSISI FLUIDA KOMPONEN
Kg/Jam (Kcal/Kg ᵒC)
Hydrogen 561
Vapor Hydrocarbon 157 2.74
Input Water 12
Hydrocarbon 74830 0.47
Liquid
Water 14 0.999
Hydrogen 593
Output Vapor Hydrocarbon 74956 0.672
Water 25
Total

Neraca Energi Combined Feed HE (Kcal/jam)


ALIRAN PANAS PANAS MASUK PANASKELUAR
Q Fluida Panas Input 13005227.3640 -
Q Fluida Panas Output - 8757757.8360
Q Fluida Dingin Input 7860758.0604 -
Q Fluida Dingin Output - 11345531.6352
KOMPONEN 20865985.4244 20103289.4712
440.6000 F Keterangan :
462.2000 F 0 ᵒC =
60.0800 F
Keterangan :
1 KJ =
509.0000 F
435.2000 F
60.0800 F

Q
Kcal/Jam

13005227.364

473001.312

8284756.524
4247469.528 17771392.885534 Kj/Jam

Q
Kcal/Jam

422842.28

7434959.14
2956.6404

11345531.6352
14580276.540338
3484773.5748 14580276.540338 Kj/Jam
4.0500768168
Keterangan :
273.15 K

Keterangan :
0.239006 kkal
PERHITUNGAN JENIS SHELL AND TUBE HEAT
COMBINED FEED
Fungsi :
Gambar :

Fluida Panas : Hydrocarbon + Hydrogen + Water


Flowrate, W1 = 75574.0000 Kg/hr
T1 = 265.0000 C
T2 = 244.0000 C

Fluida Dingin : Hydrocarbon + Hydrogen + Water


Flowrate, W2 = 75574.0000 Kg/hr
t1 = 227.0000 C
t2 = 239.0000 C

Perhitungan design sesuai dengan literatur pada Kern

1. Beban Panas
Q = 14580276.5403379 KJ/hr

2. LMTD
Fluida Panas
T1 = 509.0000 Suhu Tinggi
T2 = 471.2000 Suhu Rendah
selisih

LMTD = Dt 2  Dt1
ln (Dt 2 / Dt1 )
LMTD = 38.128 o
F

Ft = 0.89
Dt = 33.934 o
F

3. Tc = T avg = 0,5 (699,8 + 595,4)


tc = t avg = 0,5 (507,2+ 615,2)

Tube side
Panjang tube (L) = 20.013125 ft =
Outside Diameter (OD) = 1.00 inch
BWG = 12
Pass = 2
Jumlah tube (Nt) = "A" /"L × a\"" a" =

tube sheet = 1,25 square pitch

A = 244 m2
= 2626.392 ft2
UD = Q
A .Δt

UD = 155.061 Btu/hr ft2 oF


karena nilai Ud perhitungan mendekati dengan nilai Ud asumsi, maka data untuk shell :
Shell side
ID = 35 inch 0.889
Baffle Space (B = ID/2) = 17.500 inch
Pass (n) = 1

Pt = 1.25
FLUIDA PANAS : TUBE SIDE
4. Flow area per tube (a't) = 0.479 inch 2
Total flow area (at) = Nt x a't / 144 x n
= 0.8615 ft2

5. Laju alir, Gt = W / at
= 166611.952 / 0.8615
= 193,389.712 lb/(hr) (ft2 )

6. Bilangan Reynold, Ret


Pada tavg = 490.100 o
F
Viskositas (μ) = 0.0480 cp =
ID = 0.782 inch =
Ret = ID x Gt / μ
= 108,493.138

7. L/D = 307.107
jH = 280.0
8.

9.

4'.

5'.

6'.
Prandl Number ( Pr )

FLUIDA DINGIN

Suhu rata-rata
Baffle spacing (B)
Clerance (C')

Luas area laluan (as)

Laju alir, (Gs)

Reynold Number (Res)


Pada Tavg
Viskositas (u)

Diameter ekivalen (De)


Pada tavg

Cp

Pr

hi  j H

hi

hio

=
=
=
=

=
=
=
=

=
=

=
=
=
=
=
=

D
490.1000

 Cp

 k   Cp  
 
D  k 

=

k

0.0771

0.5720

0.862

630.528

493.073

SHELL SIDE

451.400
1

hi (ID / OD)

17.5000 inch
pitch - OD
0.2500
3
 

 


 w
Koreksi viskositas diabaikan karena tidak significant, maka didapat :

(ID x C' x B) / (144 Pt)


0.851

W / as
166,611.952
195,854.050

D x Gt / μ
451.4
0.039
0.094
0.990 in
0.0825 ft
ft2
o
F

Btu/hr ftoF

Btu/lboF




0 ,14

Btu/hr ft2 o F

Btu/hr ft2 o F

0.851
lb/hr ft2

cp
lb/ft . jam
dengan (μ/μ
kecuai untuk hidrokarb
D
7'.

8'.

9'.

10.

2.

3.

4.
Pada Tavg
k
Cp
Prandl Number ( Pr )

Clean overall coefficient

11 Design overall coefficient,UD


12 Dirt factor, Rd

PRESURE DROP
Tube side

1. Untuk NRe
Faktor friksi ( f )
s
Rd
ho
Res

JH

Uc

Pt

Gt =
V / 2g =
2

Pr =
=

PT =
=
ho

=
=
=

=
=
=
=
=

=
=
155.061

=
=
=

=
=
=

=
jH

229.663
D
D x Gs / μ
171,201.092

 Cp  

 k
 k

 D
 e

0.00040
0.7600

DPt

Koreksi viskositas diabaikan karena tidak significant, maka didapat :


285

451.4
0.0751
0.552

0.885

Btu/hr ft2 o F

(hio x ho) / (hio + ho)


156.683

f Gt 2 L n
5,22 x1010 x De s t
0.1158 psi

193,389.712

+ DPr
0.174 psi
0.0055

(4n / s) (V2/ 2g)


0.058 psi
L/D

Btu/hr ftoF
Btu/lb oF

  Cp  

 
  k

Btu/hr ft2 oF

(Uc - UD ) / (Uc x UD)


0.000067
0.000

108,493.138

lb/(hr) (ft2 )
1
3
  

  


w 
242.58333

0 ,14

0
D
Shell Side

1'. Faktor friksi


Res = 171,201.092
Faktor friksi ( f ) = 0.0018

2'. Number of cross, (N+1)


N+1 = 12 L / B
= 0.001
Ds = ID / 12
= 2.917 ft
s = 0.7600

2
f G s D i ( N  1)
3' Ps =
5 , 22 x 10 10 x D e S  s
= 0.000 psi

SUMMARY
229.663 h outside
Uc = 156.683
UD = 155.061
Rd calculated =
Rd required = 0.003
0.000 psi P calculated
10.00 psi P Allowable

Diameter 0.8890 m
58.3716 D ft2
luas area=
5.4229 D m2
LL AND TUBE HEAT EXCHANGER
BINED FEED

1 kg = 2.20462

= 166,611.952 lb/hr
= 509.0 F
= 471.2 F

= 166,611.952 lb/hr
= 440.6 F
= 462.2 F

= 13819638.094 Btu/hr

Fluida Dingin Selisih


Suhu Tinggi t2 = 462.2 46.8
Suhu Rendah t1 = 440.6 30.6
selisih 16.2

S= 0.32
R= 1.75
= 490.1000 oF
= 451.400 oF

240 inci 6.1000005 m

dari data specification

0.2618 (Tabel 10.Kern)

Nt = "A" /"L × a\""

= 501.2737129
Nt yang mendekati = 518

m (Tabel 9. Kern)

(Tabel 10.Kern)

0.1162 lb/ft hr (Sesuai Dengan HYSIS)


0.0652 ft (Tabel 10. Kern)

(Figure 24. Kern)


(Sesuai Dengan HYSIS)

(Sesuai Dengan HYSIS)

engan (μ/μw) = 1 untuk bahan kimia


ecuai untuk hidrokarbon

HYSYS
(Fig. 28 Kern)

HYSYS

(Eq. 6.38 Kern)

(Fig.26 Kern)
(Table 6, Kern)

(Fig.27 Kern)
(Fig.29 Kern)

(Eq.7.43 kern)

493.073

0.174 psi
10.00 psi
lb
volume pipa HE = 1/4 ∏ D² h
dimana
D= 35 in = 0.889 m
h= 20.013 ft = 6.100 m
V= 3.784 m3

1m= 39.370 in
1m = 3.2808 ft 39.370 in
m3 = 35.315 ft3
1jam = 60.000 menit
atm = 101.325 kpa
FLUIDA DINGIN
t input 209.0000 O
C =
t Out 227.0000 O
C =
T Reff 15.6000 O
C =

FLUIDA PANAS
T input 244.0000 O
C =
T Out 231.0000 O
C =
T Reff 15.6000 O
C =

FLUIDA PANAS
FLOWRATE Specific Heat
POSISI FLUIDA KOMPONEN
Kg/Jam (Kcal/Kg ᵒC)
Hydrogen 555
Input Vapor Hydrocarbon 74994 0.69
Water 25
Hydrogen 523
Vapor Hydrocarbon 996 1.47
Output
Water 25
Liquid Hydrocarbon 74030 0.537
Total

FLUIDA DINGIN
FLOWRATE Specific Heat
POSISI FLUIDA KOMPONEN
Kg/Jam (KJ/Kg ᵒC)
Hydrogen 561
Vapor Hydrocarbon 157 2.74
Input Water 12
Hydrocarbon 74830 0.47
Liquid
Water 14 0.999
Hydrogen 593
Output Vapor Hydrocarbon 74956 0.672
Water 25
Total

Neraca Energi Combined Feed HE (Kcal/jam)


ALIRAN PANAS PANAS MASUK PANASKELUAR
Q Fluida Panas Input 11910160.1040 -
Q Fluida Panas Output - 9051924.3660
Q Fluida Dingin Input 7191440.9124 -
Q Fluida Dingin Output - 10736102.8992
KOMPONEN 19101601.0164 19788027.2652
408.2000 F Keterangan :
440.6000 F 0 ᵒC =
60.0800 F
Keterangan :
1 KJ =
471.2000 F
447.8000 F
60.0800 F

Q
Kcal/Jam

11910160.104

488889.072

8563035.294
2858235.738 11958845.12523 Kj/Jam

Q
Kcal/Jam

386838.68

6801897.34
2704.8924

10736102.8992
14830849.37951
3544661.9868 14830849.37951 Kj/Jam
4.1196803832
Keterangan :
273.15 K

Keterangan :
0.239006 kkal
PERHITUNGAN JENIS SHELL AND TUBE HEAT
COMBINED FEED
Fungsi :
Gambar :

Fluida Panas : Hydrocarbon + Hydrogen + Water


Flowrate, W1 = 75574.0000 Kg/hr
T1 = 244.0000 C
T2 = 231.0000 C

Fluida Dingin : Hydrocarbon + Hydrogen + Water


Flowrate, W2 = 75574.0000 Kg/hr
t1 = 209.0000 C
t2 = 227.0000 C

Perhitungan design sesuai dengan literatur pada Kern

1. Beban Panas
Q = 14830849.3795135 KJ/hr

2. LMTD
Fluida Panas
T1 = 471.2000 Suhu Tinggi
T2 = 447.8000 Suhu Rendah
selisih

LMTD = Dt 2  Dt1
ln (Dt 2 / Dt1 )
LMTD = 34.907 o
F

Ft = 0.89
Dt = 31.067 o
F

3. Tc = T avg = 0,5 (471,2 + 447,8)


tc = t avg = 0,5 (440,6 + 408,2)

Tube side
Panjang tube (L) = 20.013125 ft =
Outside Diameter (OD) = 1.00 inch
BWG = 12
Pass = 2
Jumlah tube (Nt) = "A" /"L × a\"" a" =

tube sheet = 1,25 square pitch

A = 244 m2
= 2626.392 ft2
UD = Q
A .Δt

UD = 172.281 Btu/hr ft2 oF


karena nilai Ud perhitungan mendekati dengan nilai Ud asumsi, maka data untuk shell :
Shell side
ID = 35 inch 0.889
Baffle Space (B = ID/2) = 17.500 inch
Pass (n) = 1

Pt = 1.25
FLUIDA PANAS : TUBE SIDE
4. Flow area per tube (a't) = 0.479 inch 2
Total flow area (at) = Nt x a't / 144 x n
= 0.8615 ft2

5. Laju alir, Gt = W / at
= 166611.952 / 0.8615
= 193,389.712 lb/(hr) (ft2 )

6. Bilangan Reynold, Ret


Pada tavg = 459.500 o
F
Viskositas (μ) = 0.0490 cp =
ID = 0.782 inch =
Ret = ID x Gt / μ
= 106,278.992

7. L/D = 307.107
jH = 330.0
8.

9.

4'.

5'.

6'.
Prandl Number ( Pr )

FLUIDA DINGIN

Suhu rata-rata
Baffle spacing (B)
Clerance (C')

Luas area laluan (as)

Laju alir, (Gs)

Reynold Number (Res)


Pada Tavg
Viskositas (u)

Diameter ekivalen (De)


Pada tavg

Cp

Pr

hi  j H

hi

hio

=
=
=
=

=
=
=
=

=
=

=
=
=
=
=
=

D
459.5000

 Cp

 k   Cp  
 
D  k 

=

k

0.0781

0.5600

0.850

749.392

586.025

SHELL SIDE

424.400
1

hi (ID / OD)

17.5000 inch
pitch - OD
0.2500
3
 

 


 w
Koreksi viskositas diabaikan karena tidak significant, maka didapat :

(ID x C' x B) / (144 Pt)


0.851

W / as
166,611.952
195,854.050

D x Gt / μ
424.4
0.043
0.104
0.990 in
0.0825 ft
ft2
o
F

Btu/hr ftoF

Btu/lboF




0 ,14

Btu/hr ft2 o F

Btu/hr ft2 o F

0.851
lb/hr ft2

cp
lb/ft . jam
dengan (μ/μ
kecuai untuk hidrokarb
D
7'.

8'.

9'.

10.

2.

3.

4.
Pada Tavg
k
Cp
Prandl Number ( Pr )

Clean overall coefficient

11 Design overall coefficient,UD


12 Dirt factor, Rd

PRESURE DROP
Tube side

1. Untuk NRe
Faktor friksi ( f )
s
Rd
Res

JH

Uc

Pt

Gt =
V / 2g =
2

Pr =
=

PT =
=
ho

=
=
=

=
=
=
=
=

=
=
172.281

=
=
=

=
=
=

=
jH

244.317
D
D x Gs / μ
155,275.409

 Cp  

 k

 k

 D
 e

0.00042
0.7600

DPt

286

424.4
0.0790
0.539

 0.892

Koreksi viskositas diabaikan karena tidak significant, maka didapat :


ho Btu/hr ft2 o F

(hio x ho) / (hio + ho)


172.430

f Gt 2 L n
5,22 x1010 x De s t
0.1216 psi

193,389.712

+ DPr
0.179 psi
0.0055

(4n / s) (V2/ 2g)


0.058 psi
L/D

Btu/hr ftoF
Btu/lb oF

  Cp  

 
  k

Btu/hr ft2 oF

(Uc - UD ) / (Uc x UD)


0.000005
0.000

106,278.992

lb/(hr) (ft2 )
1
3
  

  


w 
242.58333

0 ,14

0
D
Shell Side

1'. Faktor friksi


Res = 155,275.409
Faktor friksi ( f ) = 0.0032

2'. Number of cross, (N+1)


N+1 = 12 L / B
= 164.679
Ds = ID / 12
= 2.917 ft
s = 0.7600

2
f G s D i ( N  1)
3' Ps =
5 , 22 x 10 10 x D e S  s
= 0.180 psi

SUMMARY
244.317 h outside
Uc = 172.430
UD = 172.281
Rd calculated =
Rd required = 0.003
0.180 psi P calculated
10.00 psi P Allowable

Diameter 0.8890 m
58.3716 D ft2
luas area=
5.4229 D m2
LL AND TUBE HEAT EXCHANGER
BINED FEED

1 kg = 2.20462

= 166,611.952 lb/hr
= 471.2 F
= 447.8 F

= 166,611.952 lb/hr
= 408.2 F
= 440.6 F

= 14057138.798 Btu/hr

Fluida Dingin Selisih


Suhu Tinggi t2 = 440.6 30.6
Suhu Rendah t1 = 408.2 39.6
selisih -9.0

S= 0.51
R= 0.72
= 459.5000 oF
= 424.400 oF

240 inci 6.1000005 m

dari data specification

0.2618 (Tabel 10.Kern)

Nt = "A" /"L × a\""

= 501.2737129
Nt yang mendekati = 518

m (Tabel 9. Kern)

(Tabel 10.Kern)

0.1186 lb/ft hr (Sesuai Dengan HYSIS)


0.0652 ft (Tabel 10. Kern)

(Figure 24. Kern)


(Sesuai Dengan HYSIS)

(Sesuai Dengan HYSIS)

engan (μ/μw) = 1 untuk bahan kimia


ecuai untuk hidrokarbon

HYSYS
(Fig. 28 Kern)

HYSYS

(Eq. 6.38 Kern)

(Fig.26 Kern)
(Table 6, Kern)

(Fig.27 Kern)
(Fig.29 Kern)

(Eq.7.43 kern)

586.025

0.179 psi
10.00 psi
lb
volume pipa HE = 1/4 ∏ D² h
dimana
D= 35 in = 0.889 m
h= 20.013 ft = 6.100 m
V= 3.784 m3

1m= 39.370 in
1m = 3.2808 ft 39.370 in
m3 = 35.315 ft3
1jam = 60.000 menit
atm = 101.325 kpa
n
FLUIDA DINGIN
t input 184.0000 O
C =
t Out 209.0000 O
C =
T Reff 15.6000 O
C =

FLUIDA PANAS
T input 231.0000 O
C =
T Out 213.0000 O
C =
T Reff 15.6000 O
C =

FLUIDA PANAS
FLOWRATE Specific Heat
POSISI FLUIDA KOMPONEN
Kg/Jam (Kcal/Kg ᵒC)
Hydrogen 555
Input Vapor Hydrocarbon 74994 0.69
Water 25
Hydrogen 523
Vapor Hydrocarbon 996 1.47
Output
Water 25
Liquid Hydrocarbon 74030 0.537
Total

FLUIDA DINGIN
FLOWRATE Specific Heat
POSISI FLUIDA KOMPONEN
Kg/Jam (KJ/Kg ᵒC)
Hydrogen 561
Vapor Hydrocarbon 157 2.74
Input Water 12
Hydrocarbon 74830 0.47
Liquid
Water 14 0.999
Hydrogen 593
Output Vapor Hydrocarbon 74956 0.672
Water 25
Total

Neraca Energi Combined Feed HE (Kcal/jam)


ALIRAN PANAS PANAS MASUK PANASKELUAR
Q Fluida Panas Input 11232261.3240 -
Q Fluida Panas Output - 8295496.1460
Q Fluida Dingin Input 6261833.7624 -
Q Fluida Dingin Output - 9821959.7952
KOMPONEN 17494095.0864 18117455.9412
363.2000 F Keterangan :
408.2000 F 0 ᵒC =
60.0800 F
Keterangan :
1 KJ =
447.8000 F
415.4000 F
60.0800 F

Q
Kcal/Jam

11232261.324

448034.832

7847461.314
2936765.178 12287411.9394492 Kj/Jam

Q
Kcal/Jam

336833.68

5922644.84
2355.2424

9821959.7952
14895550.876547
3560126.0328 14895550.876547 Kj/Jam
4.1376530213
Keterangan :
273.15 K

Keterangan :
0.239006 kkal
PERHITUNGAN JENIS SHELL AND TUBE HEAT
COMBINED FEED
Fungsi :
Gambar :

Fluida Panas : Hydrocarbon + Hydrogen + Water


Flowrate, W1 = 75574.0000 Kg/hr
T1 = 231.0000 C
T2 = 213.0000 C

Fluida Dingin : Hydrocarbon + Hydrogen + Water


Flowrate, W2 = 75574.0000 Kg/hr
t1 = 184.0000 C
t2 = 209.0000 C

Perhitungan design sesuai dengan literatur pada Kern

1. Beban Panas
Q = 14895550.876547 KJ/hr

2. LMTD
Fluida Panas
T1 = 447.8000 Suhu Tinggi
T2 = 415.4000 Suhu Rendah
selisih

LMTD = Dt 2  Dt1
ln (Dt 2 / Dt1 )
LMTD = 45.610 o
F

Ft = 0.87
Dt = 39.681 o
F

3. Tc = T avg = 0,5 (471,2 + 447,8)


tc = t avg = 0,5 (440,6 + 408,2)

Tube side
Panjang tube (L) = 20.013125 ft =
Outside Diameter (OD) = 1.00 inch
BWG = 12
Pass = 2
Jumlah tube (Nt) = "A" /"L × a\"" a" =

tube sheet = 1,25 square pitch

A = 244 m2
= 2626.392 ft2
UD = Q
A .Δt

UD = 135.471 Btu/hr ft2 oF


karena nilai Ud perhitungan mendekati dengan nilai Ud asumsi, maka data untuk shell :
Shell side
ID = 35 inch 0.889
Baffle Space (B = ID/2) = 17.500 inch
Pass (n) = 1

Pt = 1.25
FLUIDA PANAS : TUBE SIDE
4. Flow area per tube (a't) = 0.479 inch 2
Total flow area (at) = Nt x a't / 144 x n
= 0.8615 ft2

5. Laju alir, Gt = W / at
= 166611.952 / 0.8615
= 193,389.712 lb/(hr) (ft2 )

6. Bilangan Reynold, Ret


Pada tavg = 431.600 o
F
Viskositas (μ) = 0.0530 cp =
ID = 0.782 inch =
Ret = ID x Gt / μ
= 98,257.936

7. L/D = 307.107
jH = 260.0
8.

9.

4'.

5'.

6'.
Prandl Number ( Pr )

FLUIDA DINGIN

Suhu rata-rata
Baffle spacing (B)
Clerance (C')

Luas area laluan (as)

Laju alir, (Gs)

Reynold Number (Res)


Pada Tavg
Viskositas (u)

Diameter ekivalen (De)


Pada tavg

Cp

Pr

hi  j H

hi

hio

=
=
=
=

=
=
=
=

=
=

=
=
=
=
=
=

D
431.6000

 Cp

 k   Cp  
 
D  k 

=

k

0.0789

0.5400

0.878

602.851

471.429

SHELL SIDE

385.700
1

hi (ID / OD)

17.5000 inch
pitch - OD
0.2500
3
 

 


 w
Koreksi viskositas diabaikan karena tidak significant, maka didapat :

(ID x C' x B) / (144 Pt)


0.851

W / as
166,611.952
195,854.050

D x Gt / μ
385.7
0.055
0.133
0.990 in
0.0825 ft
ft2
o
F

Btu/hr ftoF

Btu/lboF




0 ,14

Btu/hr ft2 o F

Btu/hr ft2 o F

0.851
lb/hr ft2

cp
lb/ft . jam
dengan (μ/μ
kecuai untuk hidrokarb
D
7'.

8'.

9'.

10.

2.

3.

4.
Pada Tavg
k
Cp
Prandl Number ( Pr )

Clean overall coefficient

11 Design overall coefficient,UD


12 Dirt factor, Rd

PRESURE DROP
Tube side

1. Untuk NRe
Faktor friksi ( f )
s
Rd
Res

JH

Uc

Pt

Gt =
V / 2g =
2

Pr =
=

PT =
=
ho

=
=
=

=
=
=
=
=

=
=
135.471

=
=
=

=
=
=

=
jH

217.095
D
D x Gs / μ
121,397.138


 k

 k

 D

0.00050
0.7600

DPt
e
235

385.7
0.0799
0.521
 Cp  

 0.954

Koreksi viskositas diabaikan karena tidak significant, maka didapat :


ho
L/D

Btu/hr ftoF
Btu/lb oF

  Cp  

 
  k

Btu/hr ft2 o F

(hio x ho) / (hio + ho)


148.644

f Gt 2 L n


1

Btu/hr ft2 oF

(Uc - UD ) / (Uc x UD)


0.000654
0.001

98,257.936

5,22 x1010 x De s t
0.1448 psi

193,389.712

+ DPr
0.203 psi
0.0055

(4n / s) (V2/ 2g)


0.058 psi
lb/(hr) (ft2 )
3
  

  


w 
242.58333

0 ,14

0
D
Shell Side

1'. Faktor friksi


Res = 121,397.138
Faktor friksi ( f ) = 0.0061

2'. Number of cross, (N+1)


N+1 = 12 L / B
= 164.679
Ds = ID / 12
= 2.917 ft
s = 0.7600

2
3' Ps = f G s D i ( N  1)
5 , 22 x 10 10 x D e S  s
= 0.343 psi

SUMMARY
217.095 h outside
Uc = 148.644
UD = 135.471
Rd calculated =
Rd required = 0.003
0.343 psi P calculated
10.00 psi P Allowable

Diameter 0.8890 m
58.3716 D ft2
luas area=
5.4229 D m2
LL AND TUBE HEAT EXCHANGER
BINED FEED

1 kg = 2.20462

= 166,611.952 lb/hr
= 447.8 F
= 415.4 F

= 166,611.952 lb/hr
= 363.2 F
= 408.2 F

= 14118464.883 Btu/hr

Fluida Dingin Selisih


Suhu Tinggi t2 = 408.2 39.6
Suhu Rendah t1 = 363.2 52.2
selisih -12.6

S= 0.53
R= 0.72
= 431.6000 oF
= 385.700 oF

240 inci 6.1000005 m

dari data specification

0.2618 (Tabel 10.Kern)

Nt = "A" /"L × a\""

= 501.2737129
Nt yang mendekati = 518

m (Tabel 9. Kern)

(Tabel 10.Kern)

0.1283 lb/ft hr (Sesuai Dengan HYSIS)


0.0652 ft (Tabel 10. Kern)

(Figure 24. Kern)


(Sesuai Dengan HYSIS)

(Sesuai Dengan HYSIS)

engan (μ/μw) = 1 untuk bahan kimia


ecuai untuk hidrokarbon

HYSYS
(Fig. 28 Kern)

HYSYS

(Eq. 6.38 Kern)

(Fig.26 Kern)
(Table 6, Kern)

(Fig.27 Kern)
(Fig.29 Kern)

(Eq.7.43 kern)

471.429

0.203 psi
10.00 psi
lb
volume pipa HE = 1/4 ∏ D² h
dimana
D= 35 in = 0.889 m
h= 20.013 ft = 6.100 m
V= 3.784 m3

1m= 39.370 in
1m = 3.2808 ft 39.370 in
m3 = 35.315 ft3
1jam = 60.000 menit
atm = 101.325 kpa
FLUIDA DINGIN
t input 148.0000 O
C =
t Out 184.0000 O
C =
T Reff 15.6000 O
C =

FLUIDA PANAS
T input 213.0000 O
C =
T Out 185.0000 O
C =
T Reff 15.6000 O
C =

FLUIDA PANAS
FLOWRATE Specific Heat
POSISI FLUIDA KOMPONEN
Kg/Jam (Kcal/Kg ᵒC)
Hydrogen 555
Input Vapor Hydrocarbon 74994 0.69
Water 25
Hydrogen 523
Vapor Hydrocarbon 996 1.47
Output
Water 25
Liquid Hydrocarbon 74030 0.537
Total

FLUIDA DINGIN
FLOWRATE Specific Heat
POSISI FLUIDA KOMPONEN
Kg/Jam (KJ/Kg ᵒC)
Hydrogen 561
Vapor Hydrocarbon 157 2.74
Input Water 12
Hydrocarbon 74830 0.47
Liquid
Water 14 0.999
Hydrogen 593
Output Vapor Hydrocarbon 74956 0.672
Water 25
Total

Neraca Energi Combined Feed HE (Kcal/jam)


ALIRAN PANAS PANAS MASUK PANASKELUAR
Q Fluida Panas Input 10293632.2440 -
Q Fluida Panas Output - 7118830.0260
Q Fluida Dingin Input 4923199.4664 -
Q Fluida Dingin Output - 8552316.5952
KOMPONEN 15216831.7104 15671146.6212
298.4000 F Keterangan :
363.2000 F 0 ᵒC =
60.0800 F
Keterangan :
1 KJ =
415.4000 F
365.0000 F
60.0800 F

Q
Kcal/Jam

10293632.244

384483.792

6734346.234
3174802.218 13283357.815285 Kj/Jam

Q
Kcal/Jam

264826.48

4656521.24
1851.7464

8552316.5952
15184209.303532
3629117.1288 15184209.303532 Kj/Jam
4.2178359176
Keterangan :
273.15 K

Keterangan :
0.239006 kkal
PERHITUNGAN JENIS SHELL AND TUBE HEAT
COMBINED FEED
Fungsi :
Gambar :

Fluida Panas : Hydrocarbon + Hydrogen + Water


Flowrate, W1 = 75574.0000 Kg/hr
T1 = 213.0000 C
T2 = 185.0000 C

Fluida Dingin : Hydrocarbon + Hydrogen + Water


Flowrate, W2 = 75574.0000 Kg/hr
t1 = 148.0000 C
t2 = 184.0000 C

Perhitungan design sesuai dengan literatur pada Kern

1. Beban Panas
Q = 15184209.3035321 KJ/hr

2. LMTD
Fluida Panas
T1 = 415.4000 Suhu Tinggi
T2 = 365.0000 Suhu Rendah
selisih

LMTD = Dt2  Dt1


ln (Dt 2 / Dt1 )
LMTD = 59.108 o
F

Ft = 0.83
Dt = 49.060 o
F

3. Tc = T avg = 0,5 (471,2 + 447,8)


tc = t avg = 0,5 (440,6 + 408,2)

Tube side
Panjang tube (L) = 20.013125 ft =
Outside Diameter (OD) = 1.00 inch
BWG = 12
Pass = 2
Jumlah tube (Nt) = "A" /"L × a\"" a" =

tube sheet = 1,25 square pitch

A = 244 m2
= 2626.392 ft2
UD = Q
A .Δt

UD = 111.697 Btu/hr ft2 oF


karena nilai Ud perhitungan mendekati dengan nilai Ud asumsi, maka data untuk shell :
Shell side
ID = 35 inch 0.889
Baffle Space (B = ID/2) = 17.500 inch
Pass (n) = 1

Pt = 1.25
FLUIDA PANAS : TUBE SIDE
4. Flow area per tube (a't) = 0.479 inch 2
Total flow area (at) = Nt x a't / 144 x n
= 0.8615 ft2

5. Laju alir, Gt = W / at
= 166611.952 / 0.8615
= 193,389.712 lb/(hr) (ft2 )

6. Bilangan Reynold, Ret


Pada tavg = 390.200 o
F
Viskositas (μ) = 0.0550 cp =
ID = 0.782 inch =
Ret = ID x Gt / μ
= 94,684.920

7. L/D = 307.107
jH = 250.0
8.

9.

4'.

5'.

6'.
Prandl Number ( Pr )

FLUIDA DINGIN

Suhu rata-rata
Baffle spacing (B)
Clerance (C')

Luas area laluan (as)

Laju alir, (Gs)

Reynold Number (Res)


Pada Tavg
Viskositas (u)

Diameter ekivalen (De)


Pada tavg

Cp

Pr

hi  j H

hi

hio

=
=
=
=

=
=
=
=

=
=

=
=
=
=
=
=

D
390.2000

 Cp

 k   Cp  
 
D  k 

=

k

0.0800

0.5240

0.872

586.400

458.565

SHELL SIDE

330.800
1

hi (ID / OD)

17.5000 inch
pitch - OD
0.2500
3
 

 


 w
Koreksi viskositas diabaikan karena tidak significant, maka didapat :

(ID x C' x B) / (144 Pt)


0.851

W / as
166,611.952
195,854.050

D x Gt / μ
330.8
0.056
0.136
0.990 in
0.0825 ft
ft2
o
F

Btu/hr ftoF

Btu/lboF




0 ,14

Btu/hr ft2 o F

Btu/hr ft2 o F

0.851
lb/hr ft2

cp
lb/ft . jam
dengan (μ/μ
kecuai untuk hidrokarb
D

D
7'.

8'.

9'.

10.

2.

3.

4.
Pada Tavg
k
Cp
Prandl Number ( Pr )

Clean overall coefficient

11 Design overall coefficient,UD


12 Dirt factor, Rd

PRESURE DROP
Tube side

1. Untuk NRe
Faktor friksi ( f )
s
Rd
ho

2
Res

JH

Uc

Pt

Gt =
V / 2g =

Pr =
=

PT =
=
ho

=
=
=

=
=
=
=
=

=
=
111.697

=
=
=

=
=
=

=
jH

212.475
D
D x Gs / μ
119,229.332


 k

 k

 D

145.198

0.7600

DPt
e
230

330.8
0.0814
0.493
 Cp  

 0.936

Koreksi viskositas diabaikan karena tidak significant, maka didapat :


L/D

Btu/hr ftoF
Btu/lb oF

  Cp  

 
  k

Btu/hr ft2 o F

(hio x ho) / (hio + ho)

f Gt 2 L n


1

Btu/hr ft2 oF

(Uc - UD ) / (Uc x UD)


0.002066
0.002

94,684.920
0.00055

5,22 x1010 x De s t
0.1592 psi

193,389.712

+ Pr
D
0.217 psi
0.0055

(4n / s) (V2/ 2g)


0.058 psi
lb/(hr) (ft2 )
3
  

  


w 
242.58333

0 ,14

0
D
Shell Side

1'. Faktor friksi


Res = 119,229.332
Faktor friksi ( f ) = 0.0062

2'. Number of cross, (N+1)


N+1 = 12 L / B
= 164.679
Ds = ID / 12
= 2.917 ft
s = 0.7600

2
3' Ps = f G s D i ( N  1)
5 , 22 x 10 10 x D e S  s
= 0.349 psi

SUMMARY
212.475 h outside
Uc = 145.198
UD = 111.697
Rd calculated =
Rd required = 0.003
0.349 psi P calculated
10.00 psi P Allowable

Diameter 0.8890 m
58.3716 D ft2
luas area=
5.4229 D m2
LL AND TUBE HEAT EXCHANGER
BINED FEED

1 kg = 2.20462

= 166,611.952 lb/hr
= 415.4 F
= 365.0 F

= 166,611.952 lb/hr
= 298.4 F
= 363.2 F

= 14392064.288 Btu/hr

Fluida Dingin Selisih


Suhu Tinggi t2 = 363.2 52.2
Suhu Rendah t1 = 298.4 66.6
selisih -14.4

S= 0.55
R= 0.78
= 390.2000 oF
= 330.800 oF

240 inci 6.1000005 m

dari data specification

0.2618 (Tabel 10.Kern)

Nt = "A" /"L × a\""

= 501.2737129
Nt yang mendekati = 518

m (Tabel 9. Kern)

(Tabel 10.Kern)

0.1331 lb/ft hr (Sesuai Dengan HYSIS)


0.0652 ft (Tabel 10. Kern)

(Figure 24. Kern)


(Sesuai Dengan HYSIS)

(Sesuai Dengan HYSIS)

engan (μ/μw) = 1 untuk bahan kimia


ecuai untuk hidrokarbon

HYSYS
(Fig. 28 Kern)

HYSYS

(Eq. 6.38 Kern)

(Fig.26 Kern)
(Table 6, Kern)

(Fig.27 Kern)
(Fig.29 Kern)

(Eq.7.43 kern)

458.565

0.217 psi
10.00 psi
lb
volume pipa HE = 1/4 ∏ D² h
dimana
D= 35 in = 0.889 m
h= 20.013 ft = 6.100 m
V= 3.784 m3

1m= 39.370 in
1m = 3.2808 ft 39.370 in
m3 = 35.315 ft3
1jam = 60.000 menit
atm = 101.325 kpa
FLUIDA DINGIN
t input 97.0000 O
C =
t Out 148.0000 O
C =
T Reff 15.6000 O
C =

FLUIDA PANAS
T input 185.0000 O
C =
T Out 144.0000 O
C =
T Reff 15.6000 O
C =

FLUIDA PANAS
FLOWRATE Specific Heat
POSISI FLUIDA KOMPONEN
Kg/Jam (Kcal/Kg ᵒC)
Hydrogen 555
Input Vapor Hydrocarbon 74994 0.69
Water 25
Hydrogen 523
Vapor Hydrocarbon 996 1.47
Output
Water 25
Liquid Hydrocarbon 74030 0.537
Total

FLUIDA DINGIN
FLOWRATE Specific Heat
POSISI FLUIDA KOMPONEN
Kg/Jam (KJ/Kg ᵒC)
Hydrogen 561
Vapor Hydrocarbon 157 2.74
Input Water 12
Hydrocarbon 74830 0.47
Liquid
Water 14 0.999
Hydrogen 593
Output Vapor Hydrocarbon 74956 0.672
Water 25
Total

Neraca Energi Combined Feed HE (Kcal/jam)


ALIRAN PANAS PANAS MASUK PANASKELUAR
Q Fluida Panas Input 8833542.5640 -
Q Fluida Panas Output - 5395854.6360
Q Fluida Dingin Input 3026800.8804 -
Q Fluida Dingin Output - 6724030.3872
KOMPONEN 11860343.4444 12119885.0232
206.6000 F Keterangan :
298.4000 F 0 ᵒC =
60.0800 F
Keterangan :
1 KJ =
365.0000 F
291.2000 F
60.0800 F

Q
Kcal/Jam

8833542.564

291426.912

5104427.724
3437687.928 14383270.41162 Kj/Jam

Q
Kcal/Jam

162816.28

2862846.14
1138.4604

6724030.3872
15469191.17846
3697229.5068 15469191.17846 Kj/Jam
4.2969975496
Keterangan :
273.15 K

Keterangan :
0.239006 kkal
PERHITUNGAN JENIS SHELL AND TUBE HEAT
COMBINED FEED
Fungsi :
Gambar :

Fluida Panas : Hydrocarbon + Hydrogen + Water


Flowrate, W1 = 75574.0000 Kg/hr
T1 = 185.0000 C
T2 = 144.0000 C

Fluida Dingin : Hydrocarbon + Hydrogen + Water


Flowrate, W2 = 75574.0000 Kg/hr
t1 = 97.0000 C
t2 = 148.0000 C

Perhitungan design sesuai dengan literatur pada Kern

1. Beban Panas
Q = 15469191.1784641 KJ/hr

2. LMTD
Fluida Panas
T1 = 365.0000 Suhu Tinggi
T2 = 291.2000 Suhu Rendah
selisih

Dt2  Dt1
LMTD =
ln (Dt 2 / Dt1 )
LMTD = 75.241 o
F

Ft = 0.75
Dt = 56.431 o
F

3. Tc = T avg = 0,5 (365 + 291,2)


tc = t avg = 0,5 (298,4 + 206,6)

Tube side
Panjang tube (L) = 20.013125 ft =
Outside Diameter (OD) = 1.00 inch
BWG = 12
Pass = 2
Jumlah tube (Nt) = "A" /"L × a\"" a" =

tube sheet = 1,25 square pitch

A = 244 m2
= 2626.392 ft2
UD = Q
A .Δt
UD = 98.928 Btu/hr ft2 oF
karena nilai Ud perhitungan mendekati dengan nilai Ud asumsi, maka data untuk shell :
Shell side
ID = 35 inch 0.889
Baffle Space (B = ID/2) = 17.500 inch
Pass (n) = 1

Pt = 1.25
FLUIDA PANAS : TUBE SIDE
4. Flow area per tube (a't) = 0.479 inch 2
Total flow area (at) = Nt x a't / 144 x n
= 0.8615 ft2

5. Laju alir, Gt = W / at
= 166611.952 / 0.8615
= 193,389.712 lb/(hr) (ft2 )

6. Bilangan Reynold, Ret


Pada tavg = 328.100 o
F
Viskositas (μ) = 0.0570 cp =
ID = 0.782 inch =
Ret = ID x Gt / μ
= 91,362.642

7. L/D = 307.107
jH = 240.0
8.

9.

4'.

5'.

6'.
Prandl Number ( Pr )

FLUIDA DINGIN

Suhu rata-rata
Baffle spacing (B)
Clerance (C')

Luas area laluan (as)

Laju alir, (Gs)

Reynold Number (Res)


Pada Tavg
Viskositas (u)

Diameter ekivalen (De)


Pada tavg

Cp

Pr

hi  j H

hi

hio

=
=
=
=

=
=
=
=

=
=

=
=
=
=
=
=
 Cp

D
k

 k   Cp  
 
D  k 

=

328.1000

0.0818

0.4920

0.830
1

566.192

442.762

SHELL SIDE

252.500
3

hi (ID / OD)

17.5000 inch
pitch - OD
0.2500
 

 

 w
Koreksi viskositas diabaikan karena tidak significant, maka didapat :



(ID x C' x B) / (144 Pt)


0.851

W / as
166,611.952
195,854.050

D x Gt / μ
252.5
0.058
0.140
0.990 in
0.0825 ft
ft2
o
F

Btu/hr ftoF

Btu/lboF

0 ,14

Btu/hr ft2 o F

Btu/hr ft2 o F

0.851
lb/hr ft2

cp
lb/ft . jam
dengan (μ/μ
kecuai untuk hidrokarb
D

D
7'.

8'.

9'.

10.

2.

3.

4.
Pada Tavg
k
Cp
Prandl Number ( Pr )

Clean overall coefficient

11 Design overall coefficient,UD


12 Dirt factor, Rd

PRESURE DROP
Tube side

1. Untuk NRe
Faktor friksi ( f )
s
Rd

2
ho
Res

JH

Uc

Pt

Gt =
V / 2g =

Pr =
=

PT =
=

=
=
=

=
=
=
=
=

jH

=
=
=

=
=
=

=
=
=
98.928
 k

 D

224.717
e
D
D x Gs / μ
115,117.976

 Cp  

 k

0.7600

f Gt 2 L n
240

252.5
0.0835
0.471

  Cp  

 
 
Koreksi viskositas diabaikan karena tidak significant, maka didapat :
ho
k


0.925

Btu/hr ft2 o F

(hio x ho) / (hio + ho)


149.063

5,22 x 10 10 x De s t
0.1650 psi

193,389.712

0.058 psi

DPt +
D psi
0.223
0.0055

(4n / s) (V2/ 2g)

Pr
L/D

Btu/hr ftoF
Btu/lb oF

Btu/hr ft2 oF

(Uc - UD ) / (Uc x UD)


0.003400
0.003

91,362.642
0.00057

lb/(hr) (ft2 )
3
  

  


w 
0 ,14
242.58333

0
D
Shell Side

1'. Faktor friksi


Res = 115,117.976
Faktor friksi ( f ) = 0.0065

2'. Number of cross, (N+1)


N+1 = 12 L / B
= 164.679
Ds = ID / 12
= 2.917 ft
s = 0.7600

2
3' Ps = f G s D i ( N  1)
5 , 22 x 10 10 x D e S  s
= 0.366 psi

SUMMARY
D 224.717 h outside
Uc = 149.063
UD = 98.928
Rd calculated =
Rd required = 0.003
0.366 psi P calculated
10.00 psi P Allowable

Diameter 0.8890 m
58.3716 D ft2
luas area=
5.4229 D m2
LL AND TUBE HEAT EXCHANGER
BINED FEED

1 kg = 2.20462

= 166,611.952 lb/hr
= 365.0 F
= 291.2 F

= 166,611.952 lb/hr
= 206.6 F
= 298.4 F

= 14662178.944 Btu/hr

Fluida Dingin Selisih


Suhu Tinggi t2 = 298.4 66.6
Suhu Rendah t1 = 206.6 84.6
selisih -18.0

S= 0.58
R= 0.80
= 328.1000 oF
= 252.500 oF

240 inci 6.1000005 m

dari data specification

0.2618 (Tabel 10.Kern)

Nt = "A" /"L × a\""

= 501.2737129
Nt yang mendekati = 518

m (Tabel 9. Kern)

(Tabel 10.Kern)

0.1379 lb/ft hr (Sesuai Dengan HYSIS)


0.0652 ft (Tabel 10. Kern)

(Figure 24. Kern)


(Sesuai Dengan HYSIS)

(Sesuai Dengan HYSIS)

engan (μ/μw) = 1 untuk bahan kimia


ecuai untuk hidrokarbon

HYSYS
(Fig. 28 Kern)

HYSYS

(Eq. 6.38 Kern)

(Fig.26 Kern)
(Table 6, Kern)

(Fig.27 Kern)
(Fig.29 Kern)

(Eq.7.43 kern)

442.762

0.223 psi
10.00 psi
lb
volume pipa HE = 1/4 ∏ D² h
dimana
D= 35 in = 0.889 m
h= 20.013 ft = 6.100 m
V= 3.784 m3

1m= 39.370 in
1m = 3.2808 ft 39.370 in
m3 = 35.315 ft3
1jam = 60.000 menit
atm = 101.325 kpa
FLUIDA DINGIN
t input 41.0000 O
C =
t Out 97.0000 O
C =
T Reff 15.6000 O
C =

FLUIDA PANAS
T input 144.0000 O
C =
T Out 98.0000 O
C =
T Reff 15.6000 O
C =

FLUIDA PANAS
FLOWRATE Specific Heat
POSISI FLUIDA KOMPONEN
Kg/Jam (Kcal/Kg ᵒC)
Hydrogen 555
Input Vapor Hydrocarbon 74994 0.69
Water 25
Hydrogen 523
Vapor Hydrocarbon 996 1.47
Output
Water 25
Liquid Hydrocarbon 74030 0.537
Total

FLUIDA DINGIN
FLOWRATE Specific Heat
POSISI FLUIDA KOMPONEN
Kg/Jam (KJ/Kg ᵒC)
Hydrogen 561
Vapor Hydrocarbon 157 2.74
Input Water 12
Hydrocarbon 74830 0.47
Liquid
Water 14 0.999
Hydrogen 593
Output Vapor Hydrocarbon 74956 0.672
Water 25
Total

Neraca Energi Combined Feed HE (Kcal/jam)


ALIRAN PANAS PANAS MASUK PANASKELUAR
Q Fluida Panas Input 6695554.1040 -
Q Fluida Panas Output - 3462760.2960
Q Fluida Dingin Input 944480.8644 -
Q Fluida Dingin Output - 4133958.2592
KOMPONEN 7640034.9684 7596718.5552
105.8000 F Keterangan :
206.6000 F 0 ᵒC =
60.0800 F
Keterangan :
1 KJ =
291.2000 F
208.4000 F
60.0800 F

Q
Kcal/Jam

6695554.104

187021.632

3275738.664
3232793.808 13525994.359974 Kj/Jam

Q
Kcal/Jam

50805.08

893320.54
355.2444

4133958.2592
13344758.68723
3189477.3948 13344758.68723 Kj/Jam
3.7068774131
Keterangan :
273.15 K

Keterangan :
0.239006 kkal
PERHITUNGAN JENIS SHELL AND TUBE HEAT
COMBINED FEED
Fungsi :
Gambar :

Fluida Panas : Hydrocarbon + Hydrogen + Water


Flowrate, W1 = 75574.0000 Kg/hr
T1 = 144.0000 C
T2 = 98.0000 C

Fluida Dingin : Hydrocarbon + Hydrogen + Water


Flowrate, W2 = 75574.0000 Kg/hr
t1 = 41.0000 C
t2 = 97.0000 C

Perhitungan design sesuai dengan literatur pada Kern

1. Beban Panas
Q = 13344758.6872296 KJ/hr

2. LMTD
Fluida Panas
T1 = 291.2000 Suhu Tinggi
T2 = 208.4000 Suhu Rendah
selisih

Dt 2  Dt1
LMTD =
ln (Dt 2 / Dt1 )
LMTD = 93.311 o
F

Ft = 0.83
Dt = 77.448 o
F

3. Tc = T avg = 0,5 (291,2 + 208,4)


tc = t avg = 0,5 (206,6 + 105,8)

Tube side
Panjang tube (L) = 20.013125 ft =
Outside Diameter (OD) = 1.00 inch
BWG = 12
Pass = 2
Jumlah tube (Nt) = "A" /"L × a\"" a" =

tube sheet = 1,25 square pitch

A = 244 m2
= 2626.392 ft2
UD = Q
A .Δt
UD = 62.183 Btu/hr ft2 oF
Data untuk shell :
Shell side
ID = 35 inch 0.889
Baffle Space (B = ID/2) = 17.500 inch
Pass (n) = 1

Pt = 1.25
FLUIDA PANAS : TUBE SIDE
4. Flow area per tube (a't) = 0.479 inch 2
Total flow area (at) = Nt x a't / 144 x n
= 0.8615 ft2

5. Laju alir, Gt = W / at
= 166611.952 / 0.8615
= 193,389.712 lb/(hr) (ft2 )

6. Bilangan Reynold, Ret


Pada tavg = 249.800 o
F
Viskositas (μ) = 0.0580 cp =
ID = 0.782 inch =
Ret = ID x Gt / μ
= 89,787.425

7. L/D = 307.107
jH = 245.0
8.

9.

4'.

5'.

6'.
Prandl Number ( Pr )

FLUIDA DINGIN

Suhu rata-rata
Baffle spacing (B)
Clerance (C')

Luas area laluan (as)

Laju alir, (Gs)

Reynold Number (Res)


Pada Tavg
Viskositas (u)

Diameter ekivalen (De)


Pada tavg

Cp

Pr

hi  j H

hi

hio

=
=
=
=

=
=
=
=

=
=

=
=
=
=
=
=

D
249.8000

 Cp

 k   Cp  
 
D  k 

=

k

0.0839

0.4660

0.780

580.663

454.079

SHELL SIDE

156.200
1

hi (ID / OD)

17.5000 inch
pitch - OD
0.2500
3
 

 


 w
Koreksi viskositas diabaikan karena tidak significant, maka didapat :

(ID x C' x B) / (144 Pt)


0.851

W / as
166,611.952
195,854.050

D x Gt / μ
156.2
0.062
0.150
0.990 in
0.0825 ft
ft2
o
F

Btu/hr ftoF

Btu/lboF




0 ,14

Btu/hr ft2 o F

Btu/hr ft2 o F

0.851
lb/hr ft2

cp
lb/ft . jam
dengan (μ/μ
kecuai untuk hidrokarb
D

D
7'.

8'.

9'.

10.

2.

3.

4.
Pada Tavg
k
Cp
Prandl Number ( Pr )

Clean overall coefficient

11 Design overall coefficient,UD


12 Dirt factor, Rd

PRESURE DROP
Tube side

1. Untuk NRe
Faktor friksi ( f )
s
Rd
ho

2
Res

JH

Uc

Pt

Gt =
V / 2g =

Pr =
=

PT =
=
ho

=
=
=

=
=
=
=
=

=
=
62.183

=
=
=

=
=
=

=
jH
D
D x Gs / μ
107,691.010

208.058
 Cp  

 k

 k

 D
 e

142.682

0.7600

DPt

220

156.2
0.0860
0.428

 0.907

Koreksi viskositas diabaikan karena tidak significant, maka didapat :


Btu/hr ft2 o F

(hio x ho) / (hio + ho)

f Gt 2 L n
5,22 x1010 x De s t
0.1708 psi

193,389.712

+ Pr
0.229 psi
0.0055

(4n / s) (V2/ 2g)


0.058 psi

D
L/D

Btu/hr ftoF
Btu/lb oF

  Cp  

 
  k

Btu/hr ft2 oF

(Uc - UD ) / (Uc x UD)


0.009073
0.009

89,787.425
0.00059

lb/(hr) (ft2 )
1
3
  

  


w 
242.58333

0 ,14

0
D
D Shell Side

1'. Faktor friksi


Res = 107,691.010
Faktor friksi ( f ) = 0.007

2'. Number of cross, (N+1)


N+1 = 12 L / B
= 164.679
Ds = ID / 12
= 2.917 ft
s = 0.7600

2
3' Ps = f G s D i ( N  1)
5 , 22 x 10 10 x D e S  s
= 0.394 psi

SUMMARY
D 208.058 h outside
Uc = 142.682
UD = 62.183
Rd calculated =
Rd required = 0.003
0.394 psi P calculated
10.00 psi P Allowable

Diameter 0.8890 m
58.3716 D ft2
luas area=
5.4229 D m2
LL AND TUBE HEAT EXCHANGER
BINED FEED

1 kg = 2.20462

= 166,611.952 lb/hr
= 291.2 F
= 208.4 F

= 166,611.952 lb/hr
= 105.8 F
= 206.6 F

= 12648575.971 Btu/hr

Fluida Dingin Selisih


Suhu Tinggi t2 = 206.6 84.6
Suhu Rendah t1 = 105.8 102.6
selisih -18.0

S= 0.54
R= 0.82
= 249.8000 oF
= 156.200 oF

240 inci 6.1000005 m

dari data specification

0.2618 (Tabel 10.Kern)

Nt = "A" /"L × a\""

= 501.2737129
Nt yang mendekati = 518

m (Tabel 9. Kern)

(Tabel 10.Kern)

0.1404 lb/ft hr (Sesuai Dengan HYSIS)


0.0652 ft (Tabel 10. Kern)

(Figure 24. Kern)


(Sesuai Dengan HYSIS)

(Sesuai Dengan HYSIS)

engan (μ/μw) = 1 untuk bahan kimia


ecuai untuk hidrokarbon

HYSYS
(Fig. 28 Kern)

HYSYS

(Eq. 6.38 Kern)

(Fig.26 Kern)
(Table 6, Kern)

(Fig.27 Kern)
(Fig.29 Kern)

(Eq.7.43 kern)

454.079

0.229 psi
10.00 psi
lb
volume pipa HE = 1/4 ∏ D² h
dimana
D= 35 in = 0.889 m
h= 20.013 ft = 6.100 m
V= 3.784 m3

1m= 39.370 in
1m = 3.2808 ft 39.370 in
m3 = 35.315 ft3
1jam = 60.000 menit
atm = 101.325 kpa

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