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Suprasetter 74/105
Operation
ABC
ABC
Table of Contents
Table of Contents
1 Introduction
Description of the Unit and its Functions . . . . . . . . . . . 1-1
Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
On/Off button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Power switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Punch Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
2 Notes on Installation
Installing the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Connecting the Device . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3 Operation
Switching on the Device . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Manual Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Automatic Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Switching Off the Device . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Shutdown using the User Interface on the Workstation . . . 3-3
Shutdown with the On/Off Button on the Device . . . . . . . . 3-3
Material Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Material storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Manual Loading of a Printing Plate . . . . . . . . . . . . . . . 3-6
Removing a Printing Plate . . . . . . . . . . . . . . . . . . . . . . . 3-9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Switching on an Automatic Cutout . . . . . . . . . . . . . . . . . . 3-11
5 Technical Data
Protection and Safety Requirements . . . . . . . . . . . . . . . 5-3
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Laser safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Mechanical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
6 Quality Assurance
Quality Assurance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Central Call Desk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Problem Report for Customers and Service Technicians . . 6-1
Index
Correct Use
The Suprasetter 74/105 is a laser imagesetter for imag-
ing offset printing plates and may only be used for
this purpose as described in the customer documen-
tation.
Do not place any objects or liquids on the device.
Ventilation outlets must be kept clear at all times.
General
The Suprasetter 74/105 is to be installed by authorized
service personnel only. The ambient conditions must
be observed.
Warning: Unauthorized opening of of any parts of the
Emergency Switch
All mechanical motions in the device are stopped and
the invisible laser beam is switched off when the
emergency switch is used. Use this switch in cases of
emergency. It is located behind the upper left side
panel.
On/Off button
The Suprasetter 74/105 is only de-energized by the On/
Off button.
All connectors and outlets of the service line must be
easily accessible at all times because you must fully
disconnect the device from the power supply, for
example, in hazardous situations, by using the power
switch or pulling out the power connector.
When connecting or disconnecting the power cable,
only ever hold the cable at the plug and make sure
that your hands are not wet. A damaged power cable
can cause leakage currents and electric shocks. Pro-
tect the power cable from being damaged. Never place
any heavy objects upon it and do not allow it to get
jammed.
Laser Safety
The Laser Imagesetter is a Class 1 laser product.
This means that the invisible laser radiation pro-
duced in the unit is shielded by means of protective
covers.
If used as directed, the user is never exposed to dan-
ger from the laser beam.
The laser systems used in the Suprasetter 74/105 are
Class 4 products (> 500 mW).
Companies which are servicing the device in Ger-
many must appoint a laser safety officer in accor-
dance with the Accident Prevention Regulations (BGV
B2) from the Professional Trade Association.
Servicing may only be carried out by Heidelberg
personnel who have been trained by appropriate
laser protection officers for this purpose.
Safety Loop
For your safety, the output device is equipped with a
safety loop. If the safety loop is interrupted, e.g. by
removing the insertion table, all mechanical motions
are stopped and the invisible laser beam is switched
off in the exposure head.
This safety system must never be bridged as otherwise
you are in danger of being injured by the invisible
laser beam, of being crushed by the optics carriage or
being fatally injured by an electric shock.
Basics
Devices from Heidelberger Druckmaschinen AG are
resistant to electrostatic discharges (within the limits
of EN 55024:2001).
In order to protect devices and users from being
unnecessarily exposed to such discharges, we have
listed a few tips below that will help reduce the fre-
quency and intensity of the discharges.
Formation
In a prepress environment, this physical phenome-
non occurs most frequently as a result of triboelec-
tricity. In such cases, electrostatic charges are gener-
ated when bodies that have close contact are
separated.
Examples:
0
Walking across non-conductive (insulating) floor-
ing (e.g. synthetic floor covering)
0
Removing the slip sheet from the plate
0
Getting up off a seat
The intensity of these charges is determined basically
by the following parameters:
0
Humidity
0
Roughness of the material surface
0
Pressure/space when in contact
0
Conductivity of the materials
Practical Tips
The following practical tips are to help reduce the
number and intensity of electrostatic discharges
when handling the devices:
0
Install the devices in rooms that have conductive
floor covering.
0
Resistance to ground < 1x109 ohms (IEC/EN 61340-
-5). Synthetic carpeting does not comply with this
requirement in the majority of cases. Pure con-
crete flooring generally has a low volume resis-
tance. If you have non-conductive floor covering,
the use of ESD mats placed on the operator side of
the devices is recommended. These mats can be
Standards/Sources
More details on this subject can be found in the fol-
lowing source:
0
IEC / EN 61340-5 (Protection of electronic devices
from electrostatic phenomena - General Require-
ments)
Prerequisites
The user, having attended a training course, should
be familiar with the Suprasetter 74/105.
Further Documentation
You will find additional information in the following
documentation:
0
MetaDimension - User's Guide/Workflow
0
Prinect Printready System - User's Guide/Workflow
0
„V" in front of a word indicates that it is explained
in the Glossary.
Important Information
Important information in the text is marked by sym-
bols which indicate the following:
Warning:
documentation.prepress@heidelberg.com
It would help us if you could write your comments in
English or German.
Important!
This e-mail address should only be used to send us
comments, corrections, criticism and suggestions
about the actual documentation. If you have com-
ments which you would like to make on the improve-
ment or enhancement of our products, please for-
ward these to us using the "Problem Report for
Customers and Service Technicians".
To order documentation, please contact the Heidel-
berg agency which is responsible for you.
HEIDELBERG online
Do you have questions concerning our products?
Do you want to improve your workflows?
Pay us a visit at our Internet home page. You will find
us at:
http://www.heidelberg.com/
1 Introduction
Load buttons
On/Off button
Insertion table
Power switch
Status LEDs
Status LEDs
The following actions of the Suprasetter 74/105 are
indicated by the status LEDs:
Normal operation:
The device is presently imaging a plate or other-
wise busy, for example, it is unloading a plate to
the online processor or loading a plate from the
Autoloader.
The top LEDs flash synchronously.
Error:
An error occurred that must be eliminated by
the user.
The LEDs on each level flash, alternating
between left and right. A beep also indicates
the error status.
The user must go to the GUI of the device to
learn more details about the error.
Waiting:
The device is waiting for something within it
(e.g. until the operating temperature is
reached) or is waiting for a connected device
(online processor or the cassette loader).
The top LEDs flash alternately. A brief beep is
also heard if an operator intervention is
required.
Waiting for a plate:
The user is prompted to insert the required
plate.
The bottom LEDs flash synchronously. A brief
beep is also heard.
On/Off button
The On/Off button allows you to:
0
switch on the Suprasetter 74/105, see
section Switching on the Device, page 3–1.
0
switch off the Suprasetter 74/105, see
section Switching Off the Device, page 3–3.
0
switch off the beep that sounds, for example, after
a malfunction occurs.
Power switch
You can disconnect the device fully from the power
supply with the power switch, for example, for main-
tenance work. You can switch on the device only
when the power switch is set to 'I'.
Punch Systems
As an option, you can equip your Suprasetter 74/105
with different punch systems.
The punches are located within the device. They
punch the printing plate after exposure before finally
unloading the plate.
Max. number of
Max. number of punches per
Device punch systems system
Suprasetter 74 3 6
Suprasetter 105 4 8
2 Notes on Installation
Line
IEC 309
Type B (CEE)
Automatic Cutouts
The automatic cutouts are located behind the right
side panel. When an automatic cutout is triggered,
please proceed as described in the Abschnitt Switch-
ing on an Automatic Cutout, Seite 3–11. Repairs
should only be carried out by service personnel.
3 Operation
Manual Startup
Prerequisites:
5 There is no printing plate on the insertion table.
Operation:
1. Switch the power switch to I.
2. Press the On/Off button on the Suprasetter 74/105 as
far down as it will go before releasing it.
This switches on the device, but it needs approx.
another 30 minutes to reach its operating tempera-
ture.
Apart from inserting and removing the printing
plates, the device is operated at the workstation.
On/Off button
Power switch
Automatic Startup
Note: When switched on, the Suprasetter 74/105
2 needs approx. 30 minutes to reach its operating tem-
perature. For that reason, it has an automatic startup
mechanism that can be used to switch on the device
at defined periods, for example, a half an hour before
shift work starts. The startup time is set at the work-
station.
Prerequisites:
5 0
The power switch of the Suprasetter 74/105 is set
to 'I'.
0
The Suprasetter 74/105 GUI is running.
Operation:
1. Click the "Device" button in the Suprasetter 74/105
GUI.
2. Click "Configuration" in the vertical menu bar.
3. Select the "Timer" tab.
4. Select "Switch on Timer".
5. Set the startup cycle you want in "Schedule" in the
"Settings" box.
6. Set the switch-on time you want in "Start Time" in the
"Settings" box.
Note: If you selected "Once" in "Schedule", you can also
2 set the startup day in addition to the start time in
"Schedule Once".
7. Click "Apply". The startup time is saved and the Supra-
setter 74/105 will switch itself on at this time.
On/Off button
Power switch
Material Handling
Observe the following when handling printing
plates:
0 Plate edges can be sharp. Put on protective gloves.
This will protect you from injury.
0 Never touch the emulsion side of the printing
plate with your bare hands. Finger prints will
appear on the printing plate which can adversely
affect the print quality.
0
The printing plates are very easily scratched. For
that reason, it is essential to insert slip sheets
when you place printing plates on top of each
other, so that they cannot scrape against each
other.
Material storage
For the storage of printing plates
0
prior to exposure,
0
after exposure and
0
after development,
various requirements apply which can be obtained
from the manufacturer of the printing plates.
5. Push the plate into the device until you can see the
rear edge of the plate at the scale on the insertion
table.
Load buttons
Troubleshooting
In the case of a malfunction, you will hear a beep
from the Suprasetter 74/105, and the GUI displays an
error message.
1. Click the "Error messages" button. The following help
information is displayed:
0 Error code
0 Description of error
0
Error remedy
2. Follow the instructions to eliminate the error.
Click the "Correct error" button. This action returns
the Suprasetter 74/105 to its initial status and the
function which was interrupted by the error can be
repeated.
Attention: If you hear unusual noises during an error
Side panel
Side panel
General
The unit does not contain any parts within the hous-
ing which require servicing by the user.
Exception: See the Abschnitt Cleaning the Cleaning
Rollers on the Imaging Drum and Insertion Table,
Seite 4–2, Abschnitt Removing the Punch Waste,
Seite 4–8 and Abschnitt Changing the air filter,
Seite 4–13.
Warning: Unauthorized opening or improper repairs
Insertion table
1 pcbs that you can now see. They do not present any
hazard to the user because unlocking the insertion
table makes them dead, but they could be damaged.
4. Remove the punch waste container from the device.
Punch motors
Cleaning roller
Cleaning roller
14. Place the lower edge of the insertion table into the
guide.
Insertion table
15. Press the insertion table away from you until the no-
work magnets catch.
Insertion table
1 pcbs that you can now see. They do not present any
hazard to the user because unlocking the insertion
table makes them dead, but they could be damaged.
4. Remove the punch waste containers from the device
and empty them.
Attention: Punch waste may not be disposed of as
Punch motors
Insertion table
7. Press the insertion table away from you until the no-
work magnets catch.
Side panel
Cover
Air filter
1 device.
Cover
Side panel
5 Technical Data
Dimensions
Suprasetter 74 Width 1,830 mm
Depth: 1,494 mm
Height 1,536 mm
Suprasetter 105 Width 2,150 mm
Depth: 1,494 mm
Height 1,536 mm
Weight
Suprasetter 74 approx. 850 kg
Suprasetter 105 approx. 990 kg
Power supply voltage 200 V – 240 V Three-phase connection
Frequency 50/60 Hz
Rated Operation Current 3 x 10 A Three-phase connection
Power consumption < 3000 W
approx.
Heat Radiation 11000 kJ/h
Compressed air connection max. 8000 hPa/
120 PSI
Ambient conditions Temperature +17°C to +30°C
(operation)
Air pressure 700 mbar to 1060 mbar
Relative humidity 40 % to 70 %
non-condensing
Ambient conditions Temperature -10°C to +50°C
(Transport)
Standards
This unit complies with the safety regulations of the
standards listed below.
General
GPSG (law regarding safety when (Germany)
working with technical equipment
and consumer products)
98/37/EC Machinery Directive (Europe)
73/23/EEC Low Voltage Directive (Europe)
89/336/EEC EMC Directive (Europe)
Laser safety
Please refer to the label overview at the end of this
chapter for laser labels and their positions.
BGV B2 (Germany)
EN 60825-1 (Europe)
IEC 60825-1 (International)
21 CFR 1040 (USA)
Mechanical Safety
98/37/EC Machinery Directive (Europe)
EN ISO 12100 (Europe)
prEN1010 (Europe)
ICE 68-2-6 (International)
ICE 68-2-27 (International)
Electrical Safety
EN 60204-1 (Europe)
IEC 60204-1 (International)
EN 60950-1 (Europe)
IEC 60950-1 (International)
UL 60950-1 (USA)
CSA C22.2 No. 60950-1 (Canada)
Interference Immunity
EN 61000-6-2: 2001 (Europe)
EN 55024: 2003 (Europe)
CISPR 24: 2001 (International)
General Dimensions
Size of the device (width, depth, height):
8-up: 2,150 mm x 1,494 mm x 1,536 mm
4-up: 1,830 mm x 1,494 mm x 1,536 mm
Weight of the device:
8-up: approx. 990 kg
4-up: approx. 850 kg
Harmful Substances
The table below lists the parts that contain harmful
substances and, therefore, must be disposed of or
recycled separately.
The positions of such parts in the device can be found
in the graphics below.
Image No.
Description Harmful Substances (Pos.)
Electronics box
Various pcbs Tetrabrombisphenol, lead, etc. 7 (19)
Power supply module Tetrabrombisphenol, lead, etc.
Servo control Tetrabrombisphenol, lead, etc. 6 (25)
Laser power supply module Tetrabrombisphenol, lead, etc.
Pilot lamps (2 pcs) Tetrabrombisphenol, lead, etc. 1 (24)
Connection pcb for laser mod- Tetrabrombisphenol, lead, etc. 8 (23)
ule
PCBs in punches Tetrabrombisphenol, lead, etc. 3 (13)
Light barrier pcbs Tetrabrombisphenol, lead, etc. 8 (22)
Laser module lead, chromium (VI), etc. 8 (23)
Temperature control unit see the section Disposal Instruc- 6 (18)
tions for Chiller P107-13188,
page 5–20
Chiller preservative Glysantin Ethylene glycol approx. 10 liters In the cool-
(see the section Disposal of ing circuit
Glysantin, page 5–8)
Button cell battery on pcb Various heavy metals 7 (19)
Disposal of Glysantin
BASF's safety data sheet "Glysantin G48-00" that is
valid at the time you dispose of the product must
always be followed.
BASF Aktiengesellschaft, 67056 Ludwigshafen, Ger-
many, Phone:+49-621-60-43333
E-Mail: Productinformation.Performance-Chemi-
cals@basf-ag.de
Recyclable Materials
The following table lists the main parts that do not
contain harmful substances and that can undergo
environmentally safe recycling.
The positions of such parts in the device can be found
in the graphics below.
Weight* Image
Pos. Description Material approx. (kg) No.
1 Cover plates Aluminum plate, var- 41 1 (1)
nished, Maniewicz
Alexit 426-44
2 Swivel table Aluminum, partially 50 4 (15)
powder-coated
3 Side panel Polystyrene 25 1 (3)
4 Front panel Polyurethane 18 1 (4)
Front table
5 Base frame Sheet steel, galvanized 205 1 (5)
6 Machine base Aluminum EN 573-3 140 8 (22)
EN AW 6060 T5
Weight* Image
Pos. Description Material approx. (kg) No.
7 Imaging rails Aluminum EN 573-3 14 8
EN AW 6060 T5
8 Imaging drum Aluminum EN 573-3 75 8
EN AW 6060 T5
9 Punch support bar Aluminum EN 573-3 16 3 (13)
EN AW 6060 T5
Various parts: Steel, aluminum, plas- 350
Mounting parts tic, cast aluminum
Motors
Pumps
Cables
Rubberized rollers
Dismantling
Image 1
11
Image 2
13 12
Image 3
14 15
Image 4
16 17
Image 5
18 25
Image 6
20
19 26
Image 7
22 23 21
Image 8
3 LASER PRODUCT
CLASS 1
IEC 60825-1/A2: 2001
5 Vorsicht!
! Caution!
Attention!
QUETSCHGEFAHR BEI BEWEGUNG, WENN
SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT.
8 VORSICHT-UNSICHTBARE
LASERSTRAHLUNG Klasse 4
WENN ABDECKUNG GEÖFFNET UND
SICHERHEITSVERRIEGELUNG ÜBER-
BRÜCKT. BESTRAHLUNG VON AUGE
ODER HAUT DURCH DIREKTE ODER
STREUSTRAHLUNG VERMEIDEN.
CAUTION-INVISIBLE
CLASS 4 LASER RADIATION
WHEN OPEN AND INTERLOCK
DEFEATED. AVOID EYE OR SKIN
EXPOSURE TO DIRECT OR
SCATTERED RADIATION
5 8
6
3 1
2
1 6 6
Servicing of Suprasetter 74 / 105
Action Interval
Clean air filter *) 1000 Operating hours
Clean cleaning roller *) 1000 Plates
Empty punch waste box 2000 Punch actions
The servicing intervals can be programmed with the user interface and shown then as a
reminder.
*) The intervals named refer to equipment that is installed in rooms that are exposed to
normal levels of dust and dirt. The intervals may have to be shortened if levels are higher.
Comments:
Action Interval
Check 8up stop pins drum/punch for wear, if necessary 15000 Plates
replace them 26 Weeks
Check 4up stop pins drum/punch for wear, if necessary 50000 Plates
replace them 52 Weeks
Check punches for functioning and wear 26 Weeks
Check sealing, level and functioning of chiller 26 Weeks
25000 m²
Clean suction filter 26 Weeks*)
Clean airpurge filter 26 Weeks *)
Check drive belts for damages 26 Weeks
Check tension of drive belts 26 Weeks
Clean filter in electronics box 26 Weeks *)
Laser module: Clean optics 26 Weeks *)
Check suction cups of plate sliders 26 Weeks
Clean interior of machine 26 Weeks *)
Check correct functioning of safety loop with the test program 26 Weeks
Replace battery on backplane 52 Weeks
Clean compressed air filter 52 Weeks *)
Replace coolant 104 Weeks
Replace punches 50000 Punch actions
Check VCTs for damages 100000 Plates
Test run for quality check 26 Weeks
The servicing intervals can be programmed with the user interface and shown then as a
reminder. These intervals are based on a daily operating time of 10 hours. If this varies,
the servicing intervals must be adapted accordingly.
*) The intervals named refer to equipment that is installed in rooms that are exposed to
normal levels of dust and dirt. The intervals may have to be shortened if levels are higher.
Comments:
6 Quality Assurance
Quality Assurance
If you should encounter any problems when using
our hardware or software, please contact one of our
local branches or the Heidelberg agency responsible
for you.
Index