1.1 Introduction.......................................................................................................

2-3

1.2 Standard Accessory.......................................................................................... 2-4

1.3 Special Accessory ............................................................................................ 2-5

1.4 Specification ..................................................................................................... 2-6

1.5 Spindle Output and Torque Diagram ................................................................ 2-8

1.6 Machine Part and Name................................................................................... 2-9

1.7 Machine Outline Diagram ............................................................................... 2-10

1.8 Head Stock ..................................................................................................... 2-11

1.8.1 L150 Series .......................................................................................... 2-11

1.8.2 L210 Series .......................................................................................... 2-12

1.8.3 Major Dimensions of Head Stock......................................................... 2-13

1.8.4 Major Dimensions of Sub Spindle ........................................................ 2-14

1.9 Chuck and Rotary Cylinder............................................................................. 2-15

1.9.1 Hollow Chuck Major Dimensions ......................................................... 2-15

1.9.2 Sub Spindle Chuck Major Dimensions ................................................. 2-16

1.9.3 L150 Series Hollow Chuck (6", Ø165) ................................................. 2-17

1.9.4 L210 Series Hollow Chuck (8", Ø210) ................................................. 2-19

1.10 Tool Post ....................................................................................................... 2-21

1.10.1 Turret.................................................................................................. 2-21

1.10.2 L150 Series ........................................................................................ 2-22

1.10.3 L210 Series ........................................................................................ 2-24

2.1 Layout of Machine .......................................................................................... 2-32

2.2 Transport ........................................................................................................ 2-33

2.2.1 Instruction ............................................................................................ 2-33

 2.2.2 Transportation method using crane. .................................................... 2-34

2.2.3 Transportation method using forklift..................................................... 2-37

2.3 Installation ...................................................................................................... 2-39

2.3.1 Preparation to Install ............................................................................ 2-39

2.3.2 Foundation Work ................................................................................. 2-43

2.3.3 Basic diagram ...................................................................................... 2-45

2.4 Adjustment of Level ........................................................................................ 2-46

2.5 Cleaning ......................................................................................................... 2-48

2.6 Lubrication and Oiling .................................................................................... 2-49

2.6.1 Hydraulic Oil ........................................................................................ 2-49

2.6.2 Oiling Wet-Moving Parts in the X- and Z-axes..................................... 2-50

2.6.3 Oiling Hydraulic Chuck ........................................................................ 2-50

2.7 Comparative Oil Table .................................................................................... 2-52

2.8 Coolant ........................................................................................................... 2-54

2.9 Electric Power and Wiring .............................................................................. 2-56

2.9.1 Grounding ............................................................................................ 2-56

2.9.2 Check for power supply ....................................................................... 2-60

2.9.3 Check before operation ....................................................................... 2-61

2.9.4 Connecting Main Power ...................................................................... 2-62

2.10 Disassembling and Cleaning Shipment Fixture ........................................... 2-66

2.11 Preparation Prior to Operation...................................................................... 2-67

2.11.1 Checking Points ................................................................................. 2-67

2.11.2 Removal of machine brackets............................................................ 2-67

2.11.3 Cleaning ............................................................................................. 2-67

2.11.4 How to connect the main power source to the NFB........................... 2-68

2.12 Required Dimension in Working ................................................................... 2-69

2.12.1 Tool Moving Range ............................................................................ 2-69

2.12.2 Tool Interference Diagram ................................................................. 2-72

2.12.3 Workpiece Interference Diagram of Q-setter ..................................... 2-76

1.1 Introduction
1. Head Stock
Ensures the wide-range change in speed by the AC spindle motor as follows : For L210A,
between 20 and 4000 rpm.
Besides, it enables the constant surface speed control by the AC spindle motor.

2. Tool Post
Ensures more rapid and accurate indexing work(0.2 sec/surface)by the servo motor and
the 3-pice coupling

3. Live Tool
The AC Servo Motor is attached behind the tool post and the power is passed to the mill
spindle with STS Belt and Gear connected. For interference between the body of Tool
Post and Tail Stock or Sub Spindle, see the interference diagram.

4. Composition and Placement of Tool

Tool Post can be attached with the Turning Tool and Rotating Tool temporarily as the
temporary 12-angle variable arrangement using the tooling system in the method of VDI
Clamp. Rotating Tool can be machined with the collets for Tap or Drill End Mill attached
to the X-and Z-axes rotating tool.

5. C-axis
C-axis machine can partition(0.001°) the spindle and control it as NC using the hydraulic
brake and BZ Sensor, so the Mill works such as Cam machining, key grooving, square,
drill and tap, etc. is enabled with rotating tool.

6. Sub Spindle 5°Partition Devide

Enables the Sub Spindle in the unit of 5°using the Pin Locking System and the End mill,
Drill and tap works are enabled with the rotating tool.

7. Sub Spindle & B-axis

Sub Spindle is positioned against the main spindle and machines the Back Surface
using the holder for Back Surface Machining attached to the tool post with workpiece
seized to the sub spindle, machining and then synchronizing the workpiece at the Main
Spindle. The spindle motor enables wide transmission automatically by means of the AC
Servo Motor. Also, the movement of sub spindle is instructed to the NC Control Axis.

2-3
1.2 Standard Accessory
· Ø210(8.3”) hollow chuck & rotary Cylinder(L210LA)
· Soft Jaw
· Hydraulic unit
· Auto-coolant device
· Auto-lubricating device
· Base holder for Inside(Internal Diameter)tool
· Sectional base holder
· Work Light
· Call Light(1 Color)
· Spindle RPM Meter
· Door lock system(Only CE)
· Automatic tail stock(Only LM)
· Levelling seat
· Spanner & Wrench
· Spindle override(50~150 %)
· Foot Switch(For chuck)
· Tail stock For./Ret. M function
· Test report
· Operation manual
· Installation & Maintenance manual
· Chuck close/open M function
· Spindle Load Meter

2-4
1.3 Special Accessory
• Chip conveyor
• Chip box
• Air Blow
• Coolant gun
• Jet coolant
• Spindle internal coolant
• Chuck upper coolant
• TR robot
• KN robot
• Tail stock For./Ret. Foor switch
• Chuck pressure 2nd stage converting device
• Spindle positioning device
• Built-in tail stock
• Automatic tail stock
• Sub-spindle 5°positioning device
• Auto door
• Spindle internal stopper
• Work counter(for LM)
• Intergrating Timer
• Auto Power cut off system
• Weekly timer
• Workpiece attachment confirmation device
• Spare tool call function
• Rotary tool post
• Sub spindle
• QCT tool post
• Call light(2, or 3 colors)
• Chuck open/close confirmation device

2-5
1.4 Specification
Item Unit 150LMA 210LMA 150LSA 210LSA 150LMSA 210LMSA

Swing over bed ф550(21.6)

Max, machining dia. ф255(10) ф350(13.8) ф255(10)

ф210(8) ф210(8) ф210(8)

Main ф165(6) ф165(6) ф165(6)
Chuck size ф254(10) ф254(10) ф254(10)

Capacity Sub - ф135(13.8)

Swing over crosss slide mm(in) ф350(13.8)

Max. turning length 530(20.8)

ф38(1.5) ф51(2) ф38(1.5) ф51(2) ф38(1.5) ф51(2)

Bar capacity
ф43(1.7) ф65(2.6) ф43(1.7) ф65(2.6) ф43(1.7) ф65(2.6)

5000 5000 5000

Main 4000 4000 4000
Speed rpm 6000 6000 6000

Sub 6000

ф100(3.9) ф100(3.9) ф80(3.1)

Out Dia. Main mm(in) ф80(3.1) ф80(3.1) ф80(3.1)
Spindle ф110(4.3) ф110(4.3) ф110(4.3)
(BRG. ID.)
Sub FLAT - ф60(2.4)

A2-6 A2-6 A2-6

Main ASA A2-5 A2-5 A2-5
Nose A2-8 A2-8 A2-8

Sub FLAT ф110

No. of Tools st 12

□25/ф32 □25/ф40 □25/ф32 □25/ф40 □25/ф32 □25/ф40

Tools dimension mm(in)
(1)/(1¼) (1)/(1½) (1)/(1¼) (1)/(1½) (1)/(1¼) (1)/(1½)

Indexing time
sec 0.3/0.6 0.2/0.4 0.3/0.6
Turret (1 step/full)

Mechanism SERVO

Rotating Speed rpm 4000 - 4000

ф20[M16] ф20[M16]
Drill/Tap size mm(in)
(3/4[5/8]) (3/4[5/8])

2-6
 Item Unit 150LMA 210LMA 150LSA 210LSA 150LMSA 210LMSA

X 36(1417)
m/min
Z 36(1417)
Rapid travel (ipm)
B - 30(1181)

C min-1 100 - 100

Feed
X 200(8.7) 210(8.2) 220(8.7)

Z mm(in) 550(21.6)
Travels
B - 750(29.5)

C deg 360° 360°

Spindle Taper MT4 -

Tail Travels mm(in) 500(19.7) -

Stock Thrust kgf(lbs) 450(990) -

Travel Type Auto position -

11/7.5 15/11 11/7.5 15/11 11/7.5 15/11

Main
Spindle (15/10) (20/15) (15/10) (20/15) (15/10) (20/15)

Sub Kw 3.7/2.2(5/3)
Motor
X (HP) 3(4)

Feed Z 3(4)

B - 1.6(2.1)

Electric Power Supply kVA 25 30 25 30 30 30

Weight kg(lbs) 4700 5000 4300 5300

Controller FANUC 32i

: Big Bore type

2-7
1.5 Spindle Output and Torque Diagram
The constant output area and torque to ensure the rated output of machine are
shown in the followings.

• L150 Series

Figure 2-1-1. Output and Torque Diagram

• L210 Series

Figure 2-1-2. Output and Torque Diagram

2-8
1.6 Machine Part and Name

Electric Control
Panel

X-axis
X-axis Motor
Motor

Saddle
X-axis

Turret

Turret
Tool Post
Z-axis
Z-axis

Tail
TailStock
Stock
Head stock
Head stock

Z-axis Motor Bed

Bed

RotaryCylinder
Cylinder

Spindle Motor Coolant Tank

Coolant Tank

Hydraulic Pump
Lubrication motor
Hydraulic
Hydraulic manifold
Manifold
Hydraulic Motor

Figure 2-1-3. Name of Each Part

2-9
1.7 Machine Outline Diagram

2950
(116.1)
(3045
2021

1650
(1707
(64.9)

Figure 2-1-4. Machine Outline Diagram

2-10
1.8 Head Stock
1.8.1 L150 Series
• The name of each part is as follows.

Before operating the machine, sufficiently warm up the Head Stock.

• The Head Stock is A2-5.

Figure 2-1-5. Head Stock (L150 Series)

No. Part Name No. Part Name

1 Spindle 7 Collar “B”
2 Head Body 8 Rear Flange
3 Bearing 9 Seal
4 LabyRinth 10 Hex. Bolt
5 Front Flange 11 Spindle Pulley
6 Collar “A" 12 Key

2-11
1.8.2 L210 Series
• The Head Stock is A2-6

Figure 2-1-6. Head Stock (L210 Series)

No. Part Name No. Part Name

1 Spindle 7 Collar “B”

2 Head Body 8 Rear Flange

3 Bearing 9 O-Ring

4 LabyRinth 10 Hex Bolt

5 Front Flange 11 Spindle Pulley

6 Collar “A” 12 Key

2-12
1.8.3 Major Dimensions of Head Stock

Figure 2-1-7. Major Dimensions of Head Stock

Unit : mm(inch)
No. L210LMA No. L210LMA

D 106.38(4.188) t2 21(0.69)
D1 90(3.46) t3 5(0.157)
D2 133.4(5.25) t4 17.5(0.787)
D3 180(8.46) t5 18.5(0.57)
D4 110(3.82) L1 558.1(21.79)
D5 125(4.53) L2 598.4(23.2)
D6 165(5.32) n-Z1 11-M12
D7 78(2.56) n-Z2 8-M6
d1 78(2.56) n-Z3 6-M10
d2 19.05(0.75) Z5 10.2(0.4)
t 4.8(0.161) Z6 M8
t1 14.3(0.563)

2-13
1.8.4 Major Dimensions of Sub Spindle

90
6- 7

111
65H7

65

43
48
110h4

3-M10X1.5

30

Figure 2-1-8. Major Dimensions of Sub Spindle

2-14
1.9 Chuck and Rotary Cylinder
1.9.1 Hollow Chuck Major Dimensions

C D T K P

95
0 .8
60

H
1.5

I
Figure 2-1-9. Major Dimensions of Hollow Chuck and Soft Jaw

Unit : mm
L150 Series L210 Series L150 Series L210 Series
No. No. SAMWOO/ SAMWOO/
SAMWOO Hwacheon SAMWOO Hwacheon Hwacheon Hwacheon
A ф165(6.5) ф210(8.27) K 35(1.38) 40(1.57)
B 123(4.84) 122(4.8) 147(5.79) 146(5.75) L 6(0.24) 8(0.32)

C 91(3.58) 90(3.54) 103(4.06) 102(4.02) M 28(1.1) 40(1.57)

D 32 44(1.73) N 23(0.91) 35(1.38)
104.8 133.4
E 110(4.33) 140(5.51) O 12(0.47) 16(0.63)
(4.13) (5.25)
F 82.56(3.25) 106.375(4.19) P 20(0.79) 26(1.02)

G ф45(1.77) ф52(2.05) Q 15(0.59) 20(0.79)

M10-95L M12-110L M12-105L
H (3.74L) (4.33L) (4.13L) R 20(0.79) 25(0.98)

I 2-M10 2-M10 S ф17.5(0.69) ф20(0.79)

M12-32L
J 66.5(2.62) 85.5(3.37) T M10-25L (0.98L)
(1.26L)

2-15
1.9.2 Sub Spindle Chuck Major Dimensions
5(min)
15(MAX)
4 10(MAX)
5 0(min) 27.3 120

.5 5
HH
82

O
27
M
5

30
M
RP
00
60

10.5 50
54 3-M10

22 16 9.5

60

95
0.8

1.5
47.5
30

11H9 7

Figure 2-1-10. Sub Spindle Chuck Major Dimensions

2-16
1.9.3 L150 Series Hollow Chuck (6", Ø165)

Name Manufacturer
Chuck Samchully, Seoam
Cylinder Samchully, Seoam

(1) Connecting Parts for Rotary Cylinder

4
3

Figure 2-1-11. Connecting Parts for Cylinder

mm(in)
L150 L210
Item No. Series Series
No. Item Q’ty.
SAMWOO Hwacheon SAMWOO Hwacheon
1 Hydraulic Cylinder 1676-11-303-1 1344-11-101-3 1 SYH1239 HHH35CA6
2 Cylinder Flange 1674-11-313-0 1344-11-313-0 1
Hexagon Socket
3 SM1101010030 12 M10×30L(1.18L)
Head Cap Screw
4 Draw Tube 1676-11-305-0 1654-11-306-0 1
5 Chuck 1676-11-304-1 1344-11-205-1 1 HAS-06 HH037M6
6 Soft Jaw 1674-11-317-0 KK007003 1 SET

2-17
 (2) Major Dimensions
mm(in)

1.98

1.77
50

45

Figure 2-1-12. Major Dimensions of Connecting Parts for Cylinder

Name Manufacturer
Chuck Samchully, Seoam

Cylinder Samchully, Seoam

2-18
1.9.4 L210 Series Hollow Chuck (8", Ø210)

(1) Connecting Parts for Rotary Cylinder

4
7
3
2
1

Figure 2-1-13. Connecting Parts for Cylinder

L150
Item No. L210 Series
Series
No. Item Q’ty.
SAMWOO Hwacheon SAMWOO Hwacheon

1 Hydraulic Cylinder 1677-11-320-1 1742-11-118-1 1 SYH1239 HHH35CA6

2 Adapter 1677-11-201-1 1742-11-202-0 1

Hexagon Socket M10×30L

3 SM1008010030 4
Head Cap Screw (1.18L)

4 Draw Tube 1677-11-317-0 1

5 Chuck 1677-11-316-2 1742-11-117-0 1 HAS-06 H037M8

6 Soft Jaw 1742-11-454-0 1742-11-443-0 1 SET

7 Hex. Nut SM1201001000 4 M10

2-19
 (2) Major Dimensions

Figure 2-1-14. Major Dimensions of Connecting Parts for Cylinder

(3) Major Dimensions of Connecting Parts for Sub Chuck Cylinder

MAX10 (0.39) MAX45 (1.77)

MIN0 MIN30 (1.18)
315 ( 12.4)

35
(1.38)
54
(2.13)

Figure 2-1-15. Major Dimensions of Connecting Parts for Sub Chuck Cylinder

2-20
1.10 Tool Post
1.10.1 Turret

50(1)
13.8 75 12 13.8 75 12
(0.54) (2.95) (0.47) (0.54) (2.95) (0.47)

370 (14.56)

185 185
(7.28) (7.28)

15 60 15
(0.59) (2.36) (0.59)

45 45
7

(1.77) (1.77)
12

90 (3.54)

11
8

9 10

Figure 2-1-16. Turret (L150A/150LA/210A/210LA)

2-21
1.10.2 L150 Series
• Base Holder

18 27 30 20 20 40 15
(0.71) (1.06) (1.18) (0.79) (0.79) (1.57) (0.59)

35(1.38) 20 40(1.57) 5 20 49(1.96)

(0.79) (0.2) (0.79)
75(2.95)
95(3.74)

Figure 2-1-17. I.D. Base Holder

• Face Holder

Figure 2-1-18. Face Grooving Base Holder

2-22
 11 12- 9.7 0.05
30 COOLANT
HOLE

H7
40

40
H7
0
25

15
35 0

15

12- 10 0.005
PIN HOLE 0.1

Figure 2-1-19. VDI 40 Turret (Live Tool Post)

2-23
1.10.3 L210 Series
• Base Holder

45(1.77) 50(1.97)

20 (0.79) 5 70(2.75)
95(3.74) (0.2) 75(2.95)

Figure 2-1-20. I.D. Base Holder

• Face Holder

Figure 2-1-21. face Grooving Base Holder

2-24
 2-M8
25 44.5 0.5(0.02)
(0.98) (1.75)

9
(0.35)

70(2.76) 63(1.42)

17 55.5 18
(0.67) (2.19) (0.71)

90.5(3.56) 133(5.23)

Figure 2-1-22. VDI O.D Holder

2-25
 Figure 2-1-23. Back Surface Machining Composite Holder(VDI)

2-26
Figure 2-1-24. Back Surface Machining Composite Holder(VDI)

2-27
 Figure 2-1-25. VDI O.D. Holder

2-28
Figure 2-1-26. VDI Surface Holder

2-29
 Figure 2-1-27. Back Surface Machining Composite Holder

2-30
Figure 2-1-28. Back Surface Machining Composite Holder

2-31
2.1 Layout of Machine
Figure 2-2-1 shows the dimension concerned when attaching special accessories, ie.
the chip box and chip conveyor to the body of machine.
(1707)

(2021)
2950 1050
(3045) 1650
(1707)

※ The numbers in ( ) are sizes

2950
(3045) of SY and Y

Figure 2-2-1. Layout of Machine

2-32
2.2 Transport
2.2.1 Instruction
1) The CNC lathe is consisted of 3 kinds of main elements, such as machine
body, control panel, hydraulic unit and each of wiring and hydraulic piping is
connected. Also, all units are attached to machine body and machine is not
disassembled and can move to desired distance.
2) There is 2 types, such as crane and forklift for moving method.
3) If installation is performed according with this operation manual, can obtain
machine precision of desired product.

1. When transporting the machine, be careful not to crane with other objects.
2. Never stand or walk under highly-lifted machine.
3. When machine is transported, pay attention that your body part does not
inserted.

1. Prior to transporting the machine, check each part of the machine is properly
fixed to each other.
2. When lifting the machine, slowly do a job, ensuring a full balance.
3. Be careful not to give a shock to the body of machine, the Electric Control
Panel, and other electric devices.
4. Transport the coolant tank after removing it from the body of machine.
5. Before machine is transported, check that already installed machine dose not
interfered. If sufficient space is not distributed, contact to responsible person
of factory and rearrange the machine or remove safety. If you do not remove
it, provide the attention to worker and obtain the safety.

2-33
2.2.2 Transportation method using crane.
(1) The crane-working method is shown in Figure 2-2-2.

(2) When transporting by crane, ensure the followings.

a. Adjust the center by moving the saddle and cross slide so that they are
loaded at the center of hanged angle.
b. Set the angle of wire rope within 90° and to 60° if possible.
c. Place where the wire rope is to be attached.
① Both edges of bed
② Fixture for transporting
d. The capacities of wire rope and crane are as follows.

Capacity
Machine Weight(㎏)
crane(ton) wire(㎜)
L150LMA 4700 7.05 20
L210LMSA 5300 7.95 20
L210LMA 5000 7.5 20
L150LSA, 21LS, 15LMS 4300 6.45 20

1. With the machine lifted slightly, check all sides for balance and the rope
is reached to the cover or other parts.
2. When more than 2 persons have to lift the machine, they should work
together, communicating each other.
3. Do not use rusty or shorted wire ropes.
4. When lifting the machine, slowly do a job. If the wire rope is tightened,
temporarily stop and check an eye bolt is clamped and then lift up to the
desired height.
5. When pulling down, also do it slowly. Just before reached the floor, stop
it and check the position and then pull down completely.
6. Only the experienced-personnel should perform a crane work.

2-34
 Figure 2-2-2. Transport by Crane

symbol Part number Name Quantity

① 1346-01-311-00 LIFTING HOOK 1

2-35
2-36
2.2.3 Transportation method using forklift

1. Only who has the forklift driver's license can convey the machine by
forklift.
2. To avoid damage around the protruded part of machine, the task should
be performed by two persons, of which one is a supervisor.
3. Put down the machine slowly not to give a shock on the floor.
4. Hold wood between the forklift and the machine for lifting.

Figure 2-2-3. Transportation method using forklift①

2-37
 Figure 2-2-3. Transportation method using forklift①

2-38
2.3 Installation

1. Before installing the machine, read and understand the safety notice
thoroughly in this manual.
2. While installing, there should be no oil or water on the floor to prevent
the workers from slipping.
3. Before working, check again it is installed at a proper place.

2.3.1 Preparation to Install

(1) Installation Conditions

The following places are favorable to install the machine.

1) The place without condensing and dewiness due to the temperature
change
2) The place with an even and resistant surface
3) The place with stable utility supply and maintenance
4) The place where the machine can be easily relocated
5) The place without the danger of fire or explosion
The following shall be avoided.
1) The place with direct ray of light, near heating elements, with too much
temperature change.
2) The place with excessive dust and moist
3) The place near vibrating machines
4) The place with weak ground
5) The place with uneven or slide ground

2-39
 (2) Installation Environment

Classification Contents

Temperature 0 ℃~45 ℃ Celsius shall be maintained

Humidity 10 %~75% RH

Additional space at least of 600mm around the machine for

Space
maintenance and repair

Light lighting facility of at least 300 Lux

Purity Better than Class 100

Noise Lower than 70 dB(A)

Temperature of
-20 ~ +65 ℃
Storage

1. All the warnings and cautions shall be understood by users before

machine installation.
2. Remove all the moist and oil on the floor to prevent the operator from
slipping during installation.
3. Check whether the location is appropriate for machine installation.

1. When there has to be a vibrating machine nearby, some kind of a

vibration absorber shall be placed around the machine.
2. If special options are attached on the machine, the space for maintenance
shall be insured.

2-40
(3) Foundation Work
When installing the machine tool, the foundation should be solid. This ensures the
best integrity of cutting in the machine. But, it greatly depends on the nature of
ground where the factory is located, for example whether it is rocky or filled-in.
Observe the general knowledge of machine tool and the related notice.

1. The strength of ground has to be over 5 ton/mm²and the thickness

over 300 mm.
2. The foundation has to be over 300 mm of bed in circumference.
3. When installing the shock absorbing pad, place it around boundary of
foundation.
4. Do not use the foundation which is divided into small concrete blocks
only supporting each level.

It is very important to locate the machine in proper place. You have to check the
interruption of machine operator which chip removing and maintenance like;
pulling chip cart removing covers for maintenance.

2-41
 No. Name and Number Figure Q'ty

SM1017024080
1 5
(Leveling Bolt)
M20

M20

SM1217002400
2 5
(Leveling Nut)

1676-01-404-0
3 5
(Leveling Seat)

M16

4 Foundation Bolt 400 5

1676-69-301-2
5 1
(Level Plate)

2-42
2.3.2 Foundation Work

Special attention should be paid to the foundation work since it have great
influence on maintaining the accuracy of working and initial installing for a
long time.

a. To install the machine, it needs the concrete floor over 300 mm in thickness.
Put the leveling seat under the leveling bolt.
b. To maintain machine accuracy, install new concrete ground at the place
where less than 300 mm has in thickness. (See Fig. 2-2-5, Foundation
Work)

(1) Without using Foundation Bolt

a. Put the leveling seat at the place shown in foundation diagram.

b. After inserting the leveling bolt in the machine, put it above the leveling
seat with about 10 mm distance from the upper side of leveling seat.
c. Adjust the leveling bolt, set the level of machine correctly and then tighten
the leveling nut.

Figure 2-2-4. Installation of Leveling Bolt

2-43
 (2) Using Foundation Bolt (optional)

a. Place the machine at the place to be installed and perform the 1st leveling
work. If the leveling seat is out of its position or it is impossible to adjust it
with the leveling bolt due to poor foundation, use a wedge to do a leveling
work.
b. After completion on the first leveling work, insert the foundation bolt from the
bottom of machine and install it to the machine using nuts.
c. Fill the mortar up to the bottom and the side of leveling seat and stir it with a
bar.
d. Adjust the leveling bolt, complete leveling work in all sides, and then engage
the foundation bolt tightly.

Figure 2-2-5. Foundation Work

2-44
2.3.3 Basic diagram

Figure 2-2-6. Basic diagram②

2-45
2.4 Adjustment of Level
(1) The leveling method is one of the factors to determine the degree of
machine.

(2) Leveling the machine is the most basic work and have an influence on the
degree of the workpiece and the life of machine itself.

(3) Perform leveling in the following order.

a. Install the machine on the floor to be installed as shown in the para. 2.4,
“installation”.
b. Attach the level plate to the turret as shown in Fig. 2-2-6.
c. Place the level above the level plate.
d. Move the level much as the full feed in Z-axis (430 mm) and then read the
result. At this time, adjust the level using the leveling bolt so that the
difference from the reading is ±0.04 mm/m.

Level Tolerance Level Accuracy

0.04 mm/m (0.00157 in/40 in) 1 scale = 0.02 mm/m (0.00079 in/40 in)

Level

Level Plate

Figure 2-2-6. Adjustment of Level

2-46
 e. Handle the used level enable to maintain the same level in the same
direction.

1. Keep the contact face of level clean to prevent dust, etc. from
penetrating the level in measuring.
2. Uncontrolled level of the machine may result in malfunction due to
declination or worn at the wet moving part or bed.
3. When moving the level, be careful not to be interfered with chuck and
tail stock.

(4) In the last horizontal leveling, do a job with the foundation bolt and nut tightened firmly.

(5) After installing the machine, perform the leveling as follows.

Term Period
For 2-3 days after installing the machine Daily
For 6 months Monthly
After 6 months Quarterly

2-47
2.5 Cleaning
(1) When transporting the machine, there is a risk of mixing with sand or dust.
Therefore secure the saddle or cross slide before cleaning.

(2) Because each part of this machine has tightened at factory, loosen and then
clean it.

(3) When cleaning the machine, wipe out the anticorrosive paint using soft cotton
clothes wet with kerosene or benzene.
(4) Remove the moisture all over the machine completely.

When cleaning, do not use compressed air. Otherwise, it may cause

damage allowing foreign matters to enter into the crevice by air pressure.

2-48
2.6 Lubrication and Oiling
(1) Perform oiling at the positions as shown in Figs. 2-2-7, 2-2-8, and 2-2--9.

(2) Table 2-2-1 shows the recommended lubrication and oiling.

2.6.1 Hydraulic Oil

(1) Fill up the quantity of oil to the degree higher than that of oil gage (after filled up,
it is recommended that the level is met with the standard level of oil gage).

(2) Quantity of oil is 15 liter (3.92 gal).

(3) After this, perform oiling as specified.

Figure 2-2-7. Filling Hydraulic Oil

2-49
2.6.2 Oiling Wet-Moving Parts in the X- and Z-axes
(1) Fill oil in the lubrication tank in front of bed.

(2) The quantity is about 1.8 liter (0.47 gal).

(3) If the oil is exhausted in the tank, the red lamp will be illuminated on the
Operating Panel. Then, fill it up.

Figure 2-2-8. Filling Lubrication Oil

2.6.3 Oiling Hydraulic Chuck

(1) Inject the grease into the chuck and clean it. Use the specified grease.

Figure 2-2-9. Greasing Chuck

2-50
Table 2-2-1. Lubrication Oiling Table

ISO
Place Method Quantity Period Maker Used Oil
Spec.

SHELL TELLUS 32
CKB32
Hydraulic
Half-Yearly or MOBIL DTE OIL LIGHT
Tank
HL32
CALTEX FBK OIL R032

Wet If the lubrication SHELL TONNA T68

Moving Forced lack lamp G68
Part illuminated MOBIL VACTRA No.2

SHELL ALVANIA EP 2
Manual
Daily DOW
Hydraulic Oiling
Fully More than one XBCEB2 MOLY KOTE BR2-S
Chuck Grease CORNING
time
Gun
MOBIL MOBILUX EP 2

2-51
2.7 Comparative Oil Table
OIL TYPE SHELL OIL MOBIL OIL CASTROL OIL BP OIL CALTEX OIL

VELOCITE Hyspin BP ENERGOL SPINDURA

FC 10 Morlina 10
NO. 6 VG 10 HP10 OIL 10

Hyspin ENERGOL RANDO

FD 22 TELLUS 22 DTE 22
AWS 22 HLP-HM 22 HDZ 22

VELOCITE Hyspin BP ENERGOL RANDO OIL

FC 32 TELLUS 32
NO. 10 AWS 22 HLP-HM 22 HD 32
BP
DTE 24, Hyspin RANDO OIL
HM 32 TELLUS 32 ENERGOL
Nuto H 32 AWS 32 HD 32
HLP-HM 32
WAY
VACUOLINE Magna BP ENERGOL
HG 32 TONNA T 32 LUBRICANT
1405 GC 32 GHL 32
32
DTE 25, Hyspin BP ENERGOL RANDO OIL
HM 46 TELLUS 46
Nuto H 46 AWS 46 HLP-HM 46 HD 46

DTE 26, Hyspin BP ENERGOL RANDO OIL

HM 68 TELLUS 68
Nuto H 68 AWS 68 HLP-HM 68 HD 68
WAY
VACUOLINE Magna BP ENERGOL
HG 68 TONNA T 68 LUBRICANT
1409 BD 68 GHL 68
68
WAY
Magna BP ENERGOL
G 68 TONNA T 68 VACTRA NO. 2 LUBRICANT
BD 68 GHL 68
68
VACUOLINE
528 Alpha BP ENERGOL RANDO OIL
CKB 150 Morlina 150
(DTE OIL SP 150 GRXP 150 150
EXTRA HEAVY)
WAY
Magna BP ENERGOL
G 220 TONNA T 220 VACTRA NO. 4 LUBRICANT
CF 220 GHL 220
220
MOBILGEAR MEROPA
Alpha BP ENERGOL
CKC 320 OMALA 320 600XP 320, LUBRICANT
SP 320 GRXP 320
Spartan EP 320 320
BP
Alvania Spheerol MULTIFAK
XBCEB 2 MOBILUX EP2 ENERGREASE
EP(LF) #2 EPL 2 EP 2
LS-EP 2
BP
Alvania Spheerol MULTFAK
XBCEB 0 MOBILUX EP0 ENERGREASE
EP(LF) #0 EPL 0 EP 0
LS-EP 0

2-52
 Oil type are same as symbol and viscosity grades specified by ISO.
The same type of comparison is example for similar product.

1. Do not mix two type of oil. It decreases the machine performance

and causes the accident.
2. Do not use the product will be harmful or environmental limited
product.

2-53
2.8 Coolant
There are several kinds of coolant such as soluble and insoluble ones. The methods of
filling coolant into this machine are as follows.

(1) Fill coolant into its tank in the rear of machine.

(2) Quantity of coolant is 185 liter.

Name Quantity

Coolant tank 230 liter (61 gal)

Coolant tank

Figure 2-2-10. Filling Coolant

(3) When installing the machine, performing test operation or having not used for
long-term, use the spare sufficiently.

(4) Notice When Using Soluble Coolant

a. When selecting soluble coolant, select one in consideration of the lubrication,
settlement, anticorrosive, foaming device, unmixing with oil, safety, and so
on.
b. Before starting or after stopping the work, remove chips and clean up
soluble coolant attached on each wet moving part, tool post turning part, and
cross slide. After that, always apply lubrication oil lightly.
c. Exchange the soluble coolant if corroded.

2-54
1. Because soluble coolant is anti-corrosive treated, it is good in wet
condition but easy to be corroded in a dry state. After a completion of
work, do not forget to apply anti-corrosive oil on the wet moving part.
2. The soluble coolant has an alkali factor and may remove fat from the
personal skin. So, Be careful of worker's health.
3. For the dilution method and agent of soluble coolant, follow the
manufacturer's instruction because they are different depending on its
kind.

d. For the dilution method and agent of soluble coolant, follow the
manufacturer's instruction because they are different depending on its kind.

2-55
2.9 Electric Power and Wiring
2.9.1 Grounding

Only authorized engineer can do earth working. Failure to comply may

result in personal severe injury, death, or accident.

1. All electric devices should be grounded to prevent personal injury and misoperation of the
machine according to the specification, after installed.

2. Select the grounding point as close to the machine as possible and perform wiring
independently.

3. Do the third-class grounding only by the authorized engineer.

- Grounding resistance: under 100 Ω

- Thickness of wire

- Measuring device: 500 V Megger

Table 2-11 Thickness of wire

Wire area S ㎟ for power supply Min. area Sp ㎟ of ground wire

S ≤16 S
16 < S ≤ 35 16
S > 35 S/2

2-56
(1) Grounding Method
The machine should be grounded by one of the following methods.

a. Individual grounding

Figure 2-13 Individual grounding

2-57
 b. Common grounding
The grounding line of each machine should be grounded at its ground terminal directly.
(Only one line to one terminal)

Figure 2-14 Common grounding

100

Grounding resistance = Number of Ω

machine

2-58
c. Never ground in the following methods.

Figure 2-15 never ground in the following methods

2-59
2.9.2 Check for power supply
The equipment is delivered under our strict Q.C, but in case of state before delivery is not
maintain to 100% by vibration during transportation for long time and temperature change, occurs.
Equipment installers verify following check before power supply and then supply the power

1. Checks before power supply

(1) Verification for assembled state of each of parts in control panel (part loosing).

(2) Verification for assembled state of assembled connector in control panel and unite.

(3) Check and supplement whether assembled wire is loosen of Terminal Block

(4) Check setting current value of Breaker for protecting Motor (Check that it is met to
Marking section)

(5) Check that connector assembled to control panel, is screwed.

(6) Check other general motor connection wire and signal and power connector of Servo /
Spindle Motor is assembled.

(7) Check joint section of hose connection (hydraulic/cutting oil/pneumatic) for machine
section.

(8) Check (RED Colored Bracket) separation of each of fixture (X, Y, Z axis, for lathe, X, Z
axis)

Check that ground in facility is good and use ground for only machine.

2-60
2.9.3 Check before operation
1. Before operation, read install and operation manual supplied from our company and operate
according with indicated method.

2. To operate safely, machine purchaser direct that only employees trained in basic handling
course, are operated machine.

3. After supplying main power, check that main parts of machine are leaked, while the machine
keeps normally operated (Machine Ready) status and use after lubrication Unit is normally
lubricated.

2-61
2.9.4 Connecting Main Power

Figure 2-16 Tab Changing for Controlling Transformer

1. Power Switch
Install other machines with the independent power switches at the place where easy to
open and close. See the following table for the capacity of fuse.

Table 2-12 Fuse Capacity and Available Wire

Power capacity Available Wire [㎜²]
Model Fuse [A]
(kVA) L01, L02, L03 Grounding Line

L150LMA 25 25 16 125

L210LMA 30 25 16 125

L150LSA 25 25 16 125

L210LSA 30 25 16 125

L150LMSA 30 25 16 125

L210LMSA 30 25 16 125

2-62
2. Changing Electric Units According to Voltage and Frequency
According to the voltage and frequency of the power of factory, it needs to change the
setting of electric applications. Prior to changing, check its voltage and frequency.

Power Voltage: 200/220 V±10 %

Power Frequency: 50/60 Hz±1 Hz

• If the voltage fluctuated seriously, it may cause disoperation of the

machine and failure of the electric and electronic parts. Therefore, set the
fluctuating rate not to exceed ±10 %.

(1) Tab Changing for Controlling Transformer

Open the door of the Electric Control Panel, remove the plastic cover of Transformer and
then change the wiring as shown in the following table.

Table 2-13 Voltage

Voltage R2 T2

191~210 V 200 V 0V

211~240 V 220 V 0V

(2) External Transformer

Table 2-14 External Transformer (in case of 380/400/415/440V)

Model Voltage - Primary Transformer Capacity

L230LMSA 380V, 400V, 415V, 440V 20 kVA

2-63
 Figure 2-17 External Transformer

Electric equipment generating high frequency noise(Welding machine, high

frequency dryer, anti-electric processor) shall use a separated distributing
board or install another distributing board to be apart more than 20 m.

When the voltage exceeds the allowance or fluctuate too much, a constant
voltage equipment is required. If equipment like welding machine is to be
contacted to the power line, excessive noise may be generated and cause
machine malfunction. Separated those equipment from machine power line.

2-64
3. Connection of power line

Before installation and work, read following precaution and perform the work.
Connect power line after equipment is completely installed. After verify that main power switch of
equipment (QF1: adjacent in door section or side section of control panel or transformer), connect
the machine to main power switch firstly.
At this time, terminal for grounding exists around main power switch. After connecting firstly using
specified ground wire to prevent equipment and person from electrical shock and contact
according with L01, L02, L03 sequence.
For opposite power line, after check that 3 phases voltage and setting voltage is matched in
user’s facility power inlet (distribution power panel), if it is not fault, connect PE, L11, L12, L13
sequences with breaker for distribution power panel is switched Off.
In additional, Check that each of phase is correctly connected with Phase Detector to match
phase sequence of 3 phases.

- Power inlet sequence for machine

Enter according with facility distribution power panel breaker ON → Main switch ON → Operation
panel power switch ON sequences.
If 3 phases, 4 lines power connection, power connection is different according with supply voltage
of equipment, In this case, contact to our electrical technician and then install it.

- Supply the power and then operate the machine after following is checked.
After power supply, with operation panel power switch ON, if indication of machine lubricating
Gauge is not reached to normal pressure (motor is rotating), phase of supply power is changed
and check that phase of applicable power and main power line is changed after power shut off.

• This machine is applied TN power line system,

• TT Power line system must be applied ELB

• If you want ELB(Earth Leackage Braker) you can purchase

• Please check the earh line(PE) every 6 month

• If you move the machine, You must check the earth line(PE)

2-65
2.10 Disassembling and Cleaning Shipment Fixture
When shipped, each axis is fixed by shipment fixture for a safety.

Never operate the machine before disassembling the shipment fixture.

After disassembling the shipment fixture, unless otherwise stated, clean the applied
anticorrosive agents with light or cleaning oil and apply the cleaned part with lubricating
oil for sliding.

Do not use oil or kinds of chemicals which may affect the painting of body.
Be careful of a fire.

The location of the shipment fixture is shown in the following figure (Red painting).

Shipment
Fixture (Red)

2-66
2.11 Preparation Prior to Operation
2.11.1 Checking Points
(1) Check that the earth line is securely connected.

(2) Be sure to relighted machine screws of the terminal connecting portion.

(3) Confirm again that the cannon connectors and other connectors are retightened.

(4) Confirm that the relays and timers are mounted.

(5) Confirm the set values of timers and volumes.

(6) Confirm that the printed plate in the NC equipment is tightene.

(7) Confirm the input power source phase. If the phase is improper, trouble may
occur at the NC equipment and the AC inverter control panel, accordingly, pay
attention to the proper phase.

2.11.2 Removal of machine brackets

For delivering the machine, Measurements for transportation are already prepared,
please remove it. Removing procedure is as follows.

(1) Remove X, Z axis securing bracket.

(2) Store the removed brackets.

(3) Attach the disassembled cover for transportation.

(4) Store the removed brackets.

2.11.3 Cleaning
Rust-preventive coating has been applied to the sliding faces of the machine and
others for protection of metallic surfaces from rusting. During transportation, the rust
preventive oil is liable to penetration of sand dust, and dirt, therefore, do not operate
each part of the machine before each part is not cleaned completely.
Dip waste cloth into treated oil to wipe off the rust-preventive coating. After the
cleaning, apply specified lubricating oil thinly to the sliding faces.

2-67
 1. While cleaning take care not to allow the treated oil to penetrate the
inside of wiper.
2. Discard the waste cloth to a specified plain.

2.11.4 How to connect the main power source to the NFB

(1) Remove the cover from the upper, lift side of machine.
(2) Connect the main power source connector to the cover.
(3) Connect the main power to the input side of power.
(4) Connect the earth line securely.

2-68
2.12 Required Dimension in Working
2.12.1 Tool Moving Range
Variable array tool post stroke

35
35.2 95 550 7
40 120

85 35

74
100 43
86

190
210

55
165
210

135
20
140
27.3 50
788.5

Figure 2-2-11. L150LSA/210LSA O.D TOOL

5
50 70
35.2 47 550
40 72
51.5
32.5

40 50
173.5
210
165
210

135
55

140
36.5

788.5

Figure 2-2-12. L150LSA/210LSA I.D TOOL

2-69
 54 550 93 76
79
35.2
40

48
60

94
218

60
108
165
210

144

695 108.3

Figure 2-2-13. L150LMA/210LMA LIVE TOOL

70 75

35.2
87

95 550
40 120
35

77
131
165
210

220

105

103 137
89

695 108.3

Figure 2-2-14. L150LMA/210LMA O.D (I.D) TOOL

2-70
 93 76
60

35.2

48
48
100 550
40 125

142

94
94
65

60
165
210

76

135
220
144

136

305

Figure 2-2-15. L150LMSA/210LMSA LIVE TOOL

75 60
35

35.2 91 550 81
40 116 75
80
35
105

12

88
165
210

135
220

105

305
788.5

Figure 2-2-16. L150LMSA/210LMSA O.D (I.D) TOOL

2-71
2.12.2 Tool Interference Diagram
(1) L150A/150LA Interference Diagram

( 5")
135
25H6
)
( 1"

135
")

5")
") ( 8
165 ( 6 210 5
16 ")

(
25 6
32H6 H6 (
(
1"
( 1 1"
)
4 ) 20H
(1 41"
6
)
350 35
588
165
( 6")
12

11
8

9
( 1" H6

10
)
25

2-72
(2) L210A/210LA Interference Diagram

( 5")
135

5 ")
25H6

(
)
( 1"

135
")
6") ( 8
1 65 ( 210 5
16 )
25 6"
( H6 (
40H6 1"
)
( 14 )
1" 20H
( 1 1" 6
4 )
350 35
588
165
12

11
8

9
( 1" H6

10
)
25

2-73
 (3) L150MA/210MA/150LMA/210LMA Interference Diagram

20
160
(
3"
4
)

210
( 8") 1
64

45
( 3"4 )
20
60

14
0

2-74
(4) L150LMSA/210LMSA Interference Diagram

210
(
8")

20
3" )
( 4

160

135 641
)
( 5"

20
(
3"
4 )

150
60

( 1
2 5 ")

20
( 3"4 ) 45

2-75
2.12.3 Workpiece Interference Diagram of Q-setter
(1) L150LMSA (L150LSA)

2-76
(2) L210LMSA (L210LSA)

※ : Big Bore Type

2-77
 (3) Tooling System

L150A/210A/210LA

L150LSA/210LSA

12 STATION

2-78
L150MA/150LMA/210MA/210LMA

L150LMSA/21LMS

VDI 40
12
STATION

2-79