Specification For Painting & Coating

Doc. No.
SPECIFICATION FOR PAINTING & IPB-OCS-KEA-PIP-SPE-0006

COATING Revision: A Doc. Status: IFR
Discipline : PIP Document type: SPE Rev. Date :30-11-18 Page 1 of 19
OCS Job No: R1948
INGENIUM II
PRODUCTION BARGE
REFURBISHMENT
KRISENERGY (APSARA) LTD
DETAILED ENGINEERING DESIGN (DED)
SPECIFICATION FOR PAINTING &

COATING
DAVE/MARC/
A 30-11-18 Issued for Review ES SS RR
ROB
APP DATE
REV DATE DESCRIPTION BY CHK APP
KE APP.
STATUS CODE : 1= Approved, 1= Reviewed with Comments, 3= Rejected,

IFI= Issued For Information
© This document is copyright.

No part may be reproduced or used without the written permission of Kris Energy (Apsara) LTD
Doc. No.
OCS Job No: R1948
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Doc. No.
OCS Job No: R1948
TABLE OF CONTENTS
1. INTRODUCTION ......................................................................................4
1.1 General ......................................................................................................................................4
1.2 Codes and Standards ...............................................................................................................4
1.3 Related Engineering Specification ............................................................................................4
1.4 Abbreviations.............................................................................................................................4
1.5 Units of Measurements ............................................................ Error! Bookmark not defined.
2. PIPING CLASS DESIGNATION ........ ERROR! BOOKMARK NOT DEFINED.
2.1 Line Pipe and Valve Marking ................................................... Error! Bookmark not defined.
2.2 Design Requirements ............................................................... Error! Bookmark not defined.

Doc. No.
OCS Job No: R1948
1. INTRODUCTION
This specification covers the requirements governing the coating systems to be used on interior and
exterior steel surfaces (except stainless) of production facilities including, but not limited to, structural
steel, piping, vessels, skids, heat stacks and equipment not supplied with a COMPANY approved
factory applied coating or galvanizing for Production Barge (Ingenium II) Cambodia (Apsara) Block
“A” Field Development (hereinafter referred to as PROJECT).
1.1 General
It shall be supplement by and shall be read in conjunction with the Codes and Standards necessary
to meet applicable Government and other Regulatory & Statutory requirements as stated in this
document.
Terms stated in this report are defined as follows,
Company KrisEnergy
Project Production Barge (Ingenium II) Cambodia (Apsara) Block “A” Field Development
Contractor Offshore Construction Specialist Pte Ltd.
Vendor or A company who performs design and/or fabrication and/or supply of the material
and/or equipment and/or construction services for the Project under a supply or
subcontract agreement with Contractor/Purchaser
Sub-Vendor A company who supports Vendor for the Project

Inspector Any personnel(s) engaged by and acting on behalf of Purchaser to conduct inspection
of the material and/or equipment supplied by Vendor and/or its Sub-Vendor for the
Project. Purchaser Inspector is not to be construed as Authorized Inspector assigned
for compliance with governmental rules or regulations.
1.2 Codes and Standards

Piping systems and piping materials shall be designed and manufactured in accordance with the
applicable codes and standards.
1.2.1 ISO (International Organization for Standardization)
ISO 12944 Paint and Varnish - Corrosion protection of steel structures by protective paint
1.3 Related Engineering Specification

IPB-OCS-KEA-PIP-BOD-0001 Piping Design Basis
IPB-OCS-KEA-PIP-SPE-0004 Piping Material Identification
1.4 Abbreviations
ANSI American National Standard Institute
API American Petroleum Institute
ASME American Society of Mechanical Engineer
ASTM American Society for Testing and Materials
BOP Bottom of Pipe
GAL Gallon
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OCS Job No: R1948
GALV Galvanized
LT Light
MAX Maximum
MIN Minimum
MDFT Minimum Dry Film Thickness
NPS Nominal Pipe Size
OSHA Occupational Safety and Health Act
PA Paint Application
RH Relative Humidity
SSPC Society for Protective Coating
SQ Square
Doc. No.
OCS Job No: R1948
2. GENERAL REQUIREMENT
The purpose of this Specification and its referenced codes and standards is to establish a minimum
level of acceptable quality. Alternate standard designs of equal or superior quality may be proposed,
provided all exceptions are listed and written approval for all exceptions is obtained from COMPANY.
In the case of conflict between documents, CONTRACTOR shall submit the discrepancy immediately
to COMPANY for final resolution. In its Bid Document, CONTRACTOR shall provide for the more
stringent requirement unless otherwise instructed in writing by COMPANY.
Substitutions or modifications of any item, material or detail shall be made only upon written approval
of COMPANY.
The material supplied shall be of a standard model or series in regular production at Manufacturer's
facilities.
COMPANY has the right to stop blasting and painting operations when, in COMPANY's opinion,
weather conditions are not deemed suitable for such operations.
Doc. No.
OCS Job No: R1948
3. SURFACE PREPARATION
All steel surfaces shall be prepared and dry abrasive blasted in accordance with SSPC and the
requirements of the Painting Schedule see Attachment I. The maximum rough peak in the surface
pattern shall be 6 mils.
The compressed air used for the blasting shall be free from detrimental amounts of water and oil.
Adequate traps and separators shall be provided at the compressor and at the pot inlet.
Blast cleaning abrasives shall be free from detrimental amounts of dirt or other such contaminants
and water soluble, acid soluble, or other such soluble contaminants. It shall contain no more than
100 ppm of chloride (Na). A flash rust 15 minutes after blasting indicates excessive salt presence.
The surface must be fresh water cleaned and re-blasted.
Copper slag may be reused a maximum of two times and only if it meets the other requirements of
this Specification, and if a representative grit sample of 200 gms is sieved and meets grit size G-14.
Dry blast cleaning operations shall not be conducted on surfaces that will be wet after blasting and
before painting or on surfaces that are less than 5° above the dew point or when the relative humidity
of the air is greater than 85%.
Extreme care shall be exercised to prevent damage when blasting near flange faces, valve stems,
coated bolts and nuts, control panels, instrument valves, nameplates, machined surfaces and factory
coated items. These surfaces shall be protected during blasting and coating operations.
Abrasive blasting shall be permitted only during daylight hours. Rough blasting shall be allowed at
night, and shall be touched up during the day.
Doc. No.
OCS Job No: R1948
4. COATING SYSTEMS
4.1 General
Protective coatings shall be used in accordance with the Paint Manufacturer's application
instructions. For the various service areas, the systems selected shall have their prime, intermediate
and top coats supplied by the same Manufacturer. The minimum pot life shall be 1 hour at 30°C for
all coatings.
4.2 Generic Names

The following generic names are to be used as a guide in the selection of paints as described in the
Painting Schedule, Attachment I. The brand names are given as a reference only in the Painting
Schedule and this does not imply their adherence to the generic description. Alternative Paint
Manufacturer’s products such as Jotun and International Coatings may be considered by
CONTRACTOR, subject to written approval by COMPANY.
4.2.1 Inorganic Zinc
A self, acid curing alko silicate based inorganic zinc primer, two component system with metallic zinc
content minimum 88% by weight of the non-volatile portion. The dry film thickness (dft) must be lead
free and shall comply with SSPC-Paint 20.
4.2.2 Epoxy-Polyamide
A high wetting, high build 2 pack epoxy containing solids not less than 65% of the non-volatiles.
Capable of being used as a self primer and for overcoating old alkyd and chlorinated rubber paints.
Must be able to achieve at least 6 mils d.f.t. in single application without sagging and shall comply
with SSPC-Paint 22.
4.2.3 Aliphatic Polyurethane
A two component aliphatic polyurethane modified with acrylic resin to achieve minimum dry film
thickness of 50 microns. Must comply with SSPC-PS Guide 17.00, Type V.
4.2.4 Zinc Primer (Touch-up)
A modified inorganic zinc rich primer or modified epoxy zinc rich primer for touch-up consisting of
single pack zinc rich primer capable of brush or spray application. Must be suitable for overlapping
existing coatings and for spot priming power tool cleaned steel where necessary. Minimum volume
solids 34% with minimum 65 microns DFT capabilities and otherwise meet SSPC-Paint 20 (such as
Amercoat 160).
4.2.5 Polymeric Epoxy Resin
A two pack wave and impact resistant epoxy resin cladding capable of being sprayed to a thickness
of 200 mils. Paint Manufacturer must produce a record of successful applications of similar nature.
4.2.6 Epoxy-Polyamid Anti-Skid
A spray able two pack polyamide cured epoxy coatings with anti skid properties. Must be capable of
spray application with DFT capability of 8 mils minimum in one application and shall comply with
SSPC-Paint 22.
4.3 Purchased Equipment

All purchased equipment items such as compressors, motors, drivers, valves, switchgear, panel
boards, transmitters and packaged units such as chlorinators, water makers, etc. shall be coated in
accordance with the Painting Schedule Service Area II. Alternative systems may be approved by
COMPANY if technical data on the proposed coating system is submitted for COMPANY's approval.
Doc. No.
OCS Job No: R1948
All purchased equipment items and other surfaces that have a factory finish that is not in compliance
with this Specification shall be recoated or repaired in accordance with this Specification by
CONTRACTOR at no cost to COMPANY.
4.4 Touch-Up
Touch-up or repair of defective areas shall be accomplished using the procedures and coatings as
specified in this Specification for the original coating.
Touch-up painting shall be conducted at least weekly. Any item remaining uncoated in the structure
or piping system shall be removed and coated at CONTRACTOR's expense.
4.5 Preconstruction Primers

Preconstruction primers may be used. The brand and generic type shall be submitted to COMPANY
for prior approval.
4.6 Diesel Fuel Line Internals

The internal surface of diesel fuel line piping shall be surface prepared and coated with an epoxy
system. CONTRACTOR shall submit the system for COMPANY's prior approval.
4.7 Anode Areas

The surface of the stand-off leg directly beneath the anode is to be coated with coal tar epoxy such
as Amercoat 78HB. This area of the stand-off shall be blasted to SSPC SP5 and coated with two (2)
coats of coal tar epoxy to a minimum dry film thickness of 8 mils each coat.
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OCS Job No: R1948
5. APPLICATION
The protective coatings shall be thoroughly mixed applied in strict accordance with SSPC and the
Paint Manufacturer's instructions over clean, properly prepared surfaces.
The cleaned metal surface is to have the initial coat applied within a period not to exceed 4 hours
after blasting.
A minimum of 150 mm around the edge of blasted areas shall be left uncoated unless adjoining a
newly coated surface. Blasting shall continue to a minimum of 25 mm into adjoining coated surfaces.
Structural members designed in such a manner as to contain a field splice by welding shall not be
coated in the splice area prior to splicing for a distance of 100mm. This area shall be included in the
blasting operation but shall be properly masked-off prior to application of coating. Masking shall
remain on members to protect the splice area from rust and other contamination until the field splice
is made. After the weld is made and cleaned, coating shall be applied in accordance with this
Specification.
Surface imperfections such as slag, arc strikes, weld splatter, porosity, sharp edges, pits,
laminations, slivers or crevices shall be removed or repaired prior to coating. Any areas where
grinding is required after blasting shall be blast cleaned by CONTRACTOR to obtain the required
surface pattern.
In areas inaccessible to blasting and painting, seal plates 3 mm thick shall be added and seal welded
all around. These plates shall receive the full coating system. Areas that cannot be boxed in shall,
subject to approval by COMPANY, be filled with epoxy mastic, caulking compound or other suitable
filler to prevent retention of dirt and moisture. These areas include deck penetrations.
All landing surfaces for gratings shall be completely coated to the finish coat prior to fixing. All landing
surfaces of equipment, pipe-spools, support brackets, flange faces, bolt holes and areas under "U"
bolts are to be coated with the specified intermediate coat of epoxy before installation.
Inorganic zinc primers exposed for prolonged periods shall have white stains and zinc corrosion
products removed by washing with clean fresh water prior to applying top coating. Following such
washing, surfaces should be completely dry prior to applying the top coat.
In all cases where the second or third coats were applied more than three days previously and have
to be over-coated, the surfaces shall be lightly abraded or solvent wiped to ensure good inter-coat
adhesion between these coatings. Method of preparing a coated surface include light whip blasting
or power disc sanding and washing with solvent recommended by the Manufacturer.
Doc. No.
OCS Job No: R1948
6. INSPECTION
6.1 General
All stages of the Work shall be subject to full time inspection by COMPANY. Such inspection shall
not relieve CONTRACTOR of its responsibility to provide materials and workmanship in accordance
with this Specification.
All records of inspection and testing of material supplied by CONTRACTOR and all Manufacturer
material certificates shall be submitted to COMPANY.
All materials shall be certified by means of the Manufacturer's certificate of analysis for each batch of
material supplied. This certificate of analysis shall be submitted to COMPANY before the pipe is
coated with the material. Representative samples of material may be tested prior to or during coating
operations by COMPANY. If material is rejected, the cost of testing shall be borne by
CONTRACTOR.
COMPANY shall be permitted to test the coating and any repairs subsequently made to it, in
compliance with this Specification. CONTRACTOR shall repair such tests and other defects in the
coating at no extra compensation.
6.2 Inspection Equipment

CONTRACTOR shall supply adequate inspection tools for COMPANY's use in determining
acceptability of coatings. These tools are to be supplied at CONTRACTOR's expense and shall
include:
 Visual Standards
 Dry Paint Thickness Gauges
a. Elcometer Pull Off Gauge
b. Elcometer Thickness Gauges
 Wet Paint Thickness Gauges
a. Wet Film Thickness Comb
b. Elcometer Wet Film Wheel
 Surface profile
a. Gauge No. 123 (Elcometer)
b. Keane Tator Gauges
c. Testing Press on film tape
 Abrasive
 Merkquant and Emquant 2+ iron strips or Ames Quantab chlorides strip
 Ferricyanide 5% solution with filter paper
 Wet and dry bulb hygrometers
 Tables for relative humidity and dew point
 Surface thermometer
 Two copies of SSPC Vol. 1 and 2
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OCS Job No: R1948
7. CAUSES FOR REJECTION

COMPANY shall have the right to reject any Work which is not carried out in strict accordance with
the Specification requirements. All expenses incurred in the correction of rejected Work shall be
borne by CONTRACTOR. Causes for rejection shall include but not be limited to:
 Surface preparation not meeting SSPC Visual Standard # 1 or considered unsatisfactory by
presence of dust, other foreign matter or contaminants or an extended period of time between
cleaning and coating
 Failure of CONTRACTOR to apply the minimum number of coats of the thickness required.
 Failure of CONTRACTOR to allow minimum specified drying time between coats.
 Use of coating materials not meeting this specification.
 Failure of coating to meet adhesion requirements as specified by Paint Manufacturer.
Doc. No.
OCS Job No: R1948
8. COLOR CODING
8.1 Structure, Piping, Equipment, Vessels, etc.
Unless otherwise specified, the final coat color of the protective coating shall be as follows. The final
selection of colors is subject to COMPANY approval.
8.1.1 Red
 Fire protection equipment
 Dry chemical skid
 All hose reels
 Dry chemical pipelines
 Fire water lines (except main headers)
 Fire extinguisher backgrounds.
 Emergency shutdown equipment
8.1.2 Yellow (Non-skid)
 Deck floor plate and hatches
8.1.3 Pearl Gray (Non-skid)
 Deck floor plate and hatches.
8.1.4 Pearl Gray
 The rest of the deck and crane
 The rest of the piping
 Vessels, tanks & equipment
 Buildings
 Conductors
 Flare bridges
8.1.5 Yellow
 All handrails and safety nets
 All stairs and landings
 Cranes and 'A' frames
8.1.6 White*
 Conductor guides (bullets)
 Elev. -25 riser clamps
 Riser installation aids at mudline
Note: Underwater installation aids shall be painted white per a paint system approved by COMPANY
8.2 Piping Color Bands and Flow Direction Arrows

All piping fabricated and installed by CONTRACTOR shall be identified by color bands. The width of
the color bands measured along the pipe shall be 305 mm (12 inch). All process and utility piping
which has directional flow shall also be marked with color flow direction arrows. The arrows shall be
minimum 100 mm wide and 450 mm long and orientated such that they are visible from normal
operator access areas. The bands and arrows shall be of paint or permanent adhesive color tape
(3M type) applied over the final paint coat.
Doc. No.
OCS Job No: R1948
9. GUARANTEE
Material and/or equipment shall be guaranteed by CONTRACTOR/Vendor/Manufacturer to perform
in accordance with Specification requirements and to be free of defects and poor workmanship
including, but not limited to, those caused by inadequate preparation for shipment, for a period of one
(1) year after material/equipment is placed in service, but not exceeding eighteen (18) months
following delivery to the contracted destination.
CONTRACTOR shall repair or replace all defective items during the guarantee period at no cost to
COMPANY.
Doc. No.
OCS Job No: R1948
APPENDIX 1 – SERVICE AREA I

Painting/Coating for external surface for all steel. Structural Steel, Quarters, Buildings, Pipe racks,
Heliport, Tank and Pressure Vessel Exteriors, Piping, Purchased Equipment and Skids
Total Dry
Brand Paint Name Generic Type Color Film Thk.
(Mils)
Ameron
1 Prime Coat Dimetcote 9 Inorganic Zinc green tint 2.5
1 Int.Coat Amercoat 383HS Epoxy‑Polyamide light gray 5.0
1 Top Coat Amercoat 450GL Aliphatic Polyurethane 2.0
or
1 Top Coat Amercoat 1970F Epoxy‑Polyamide Anti‑Skid 9.0
Carboline
1 Prime Coat Carbo Zinc 11 Inorganic Zinc green tint 2.5
1 Int.Coat Carboline 190HB Epoxy‑Polyamide light gray 5.0
1 Top Coat Carboline 134 Aliphatic Polyurethane 2.0
or
1 Int. Coat Gripoxy 1210 Epoxy‑Polyamide Anti‑Skid 20.0
Hempel
1 Prime Coat Galvosil 1570 Inorganic Zinc green tint 2.5
1 Int. Coat Hempadur 523 Epoxy‑Polyamide light gray 5.0
1 Top Coat Hempathane 5512 Aliphatic Polyurethane 2.0
or
1 Top Coat Hempel 0454RI Epoxy‑Polyamide Anti‑Skid 9.0
Notes:
1. Surface preparation shall be to SSPC-SP5 with a 1 1/2 to 3 1/2 anchor profile.
2. In areas such as deck floor and heliport, a non-skid coating shall be applied as the top coat
in lieu of the normal top coat.
3. Alternative systems may be approved by COMPANY subject to receipt of suitable technical
data.
Doc. No.
OCS Job No: R1948
APPENDIX 2 – SERVICE AREA II

Heat Exchangers, Hot Stacks and Piping, etc. above 93oC
Total Dry
Brand Paint Name Generic Type Color Film Thk.
(Mils)
Ameron
1 Prime Coat Dimetcote 9 Inorganic Zinc green tint 2.5
1 Int.Coat Amercoat 383HS Epoxy‑Polyamide light gray 5.0
1 Top Coat Amercoat 450GL Aliphatic Polyurethane 2.0
or
1 Top Coat Amercoat 1970F Epoxy‑Polyamide Anti‑Skid 9.0
Carboline
1 Prime Coat Carbo Zinc 11 Inorganic Zinc green tint 2.5
1 Int.Coat Carboline 190HB Epoxy‑Polyamide light gray 5.0
or
1 Int. Coat Gripoxy 1210 Epoxy‑Polyamide Anti‑Skid 20.0
Hempel
1 Prime Coat Galvosil 1570 Inorganic Zinc green tint 2.5
1 Int. Coat Hempadur 523 Epoxy‑Polyamide light gray 5.0
1 Top Coat Hempathane 5512 Aliphatic Polyurethane 2.0
or
1 Top Coat Hempel 0454RI Epoxy‑Polyamide Anti‑Skid 9.0
Notes:
1. Surface preparation shall be SSPC-SP5 with a 1 1/2 to 3 1/2 mil anchor profile.
2. Two top coats may be required to achieve an acceptable 2.0 mil TDFT top coat.
data.
Doc. No.
OCS Job No: R1948
APPENDIX 3 – SERVICE AREA III

Vessels and Tanks, Hydrocarbon and Salt Water (to 93°C)
Total Dry Film

Brand Paint Name Generic Type Color
Thk (mils)
Ameron
1 Prime Coat Amercoat 346 Modified Phenolic Epoxy gray 4.0
1 Int. Coat Amercoat 346 Modified Phenolic Epoxy white 4.0
1 Top Coat Amercoat 346 Modified Phenolic Epoxy gray 4.0
Carboline
1 Prime Coat Phenoline 373 Modified Phenolic Epoxy white 4.0
1 Int. Coat Phenoline 373 Modified Phenolic Epoxy light gray 4.0
1 Top Coat Phenoline 373 Modified Phenolic Epoxy dark gray 4.0
Hempel
1 Prime Coat Hempadur 1548 Modified Phenolic Epoxy light green 4.0
1 Int. Coat Hempadur 1548 Modified Phenolic Epoxy light red 4.0
1 Top Coat Hempadur 1548 Modified Phenolic Epoxy gray 4.0
Notes:
1. Surface preparation shall be to SSPC-SP5 with a 1 1/2 to 3 mil anchor profile.
data.
3. Exterior coating shall be same with Service Area I.
Doc. No.
OCS Job No: R1948
APPENDIX 4 – SERVICE AREA IV

Potable water tanks
Total Dry Film

Thk (mils)
Ameron
1 Prime Coat Amercoat 395 Hempadur 1540 off‑white 3.0
1 Int. Coat Amercoat 395 Hempadur 1540 ivory 3.0
1 Top Coat Amercoat 395 Hempadur 1540 white 3.0
Carboline
1 Prime Coat Carboline D890 Hempadur 1540 brick red 3.0
1 Int. Coat Carboline D890 Hempadur 1540 gray 3.0
1 Top Coat Carboline D890 Hempadur 1540 white 3.0
Hempel
1 Prime Coat Hempadur 1540 Hempadur 1540 light green 3.0
1 Int. Coat Hempadur 1540 Hempadur 1540 light red 3.0
1 Top Coat Hempadur 1540 Hempadur 1540 white 3.0
Notes:
1. Surface preparation shall be to SSPC-SP5 with a 1 to 1 1/2 mil anchor profile.
2. Cross application method is required.
data.
4. Exterior coating shall be same with Service Area I.
Doc. No.
OCS Job No: R1948
APPENDIX 5– SERVICE AREA V

Emerged Zone including Piping
Total Dry Film

Thk (mils)
Ameron
1 Prime Coat Dimetcote 9 Inorganic Zinc Green tint 2.5
1 Tie. Coat Amercoat 71 Epoxy Primer Red oxide 2.0
1 Int. Coat Amercoat 383HS Epoxy‑Polyamide Yellow 5.0
1 Top Coat Amercoat 234 Vinyl‑Acrylic Int'l orange 2.5
Carboline
1 Prime Coat Carboline 11 Inorganic Zinc Green tint 2.5
1 Tie. Coat Carboline 19 Epoxy Primer Red oxide 2.0
1 Int. Coat Carboline 190HB Epoxy‑Polyamide Yellow 5.0
1 Top Coat Carboline 1294 Vinyl‑Acrylic Int'l orange 2.5

Specification For Painting & Coating

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Doc. No.

SPECIFICATION FOR PAINTING & IPB-OCS-KEA-PIP-SPE-0006

DETAILED ENGINEERING DESIGN (DED)

SPECIFICATION FOR PAINTING &

STATUS CODE : 1= Approved, 1= Reviewed with Comments, 3= Rejected,

© This document is copyright.

TABULATION OF REVISED PAGES

1.1 General ......................................................................................................................................4

1.2 Codes and Standards ...............................................................................................................4

1.3 Related Engineering Specification ............................................................................................4

1.5 Units of Measurements ............................................................ Error! Bookmark not defined.

2. PIPING CLASS DESIGNATION ........ ERROR! BOOKMARK NOT DEFINED.

2.2 Design Requirements ............................................................... Error! Bookmark not defined.

Terms stated in this report are defined as follows,

Contractor Offshore Construction Specialist Pte Ltd.

Sub-Vendor A company who supports Vendor for the Project

1.2 Codes and Standards

1.3 Related Engineering Specification

4.2 Generic Names

4.3 Purchased Equipment

4.5 Preconstruction Primers

4.6 Diesel Fuel Line Internals

4.7 Anode Areas

6.2 Inspection Equipment

7. CAUSES FOR REJECTION

8.2 Piping Color Bands and Flow Direction Arrows

APPENDIX 1 – SERVICE AREA I

APPENDIX 2 – SERVICE AREA II

APPENDIX 3 – SERVICE AREA III

Total Dry Film

APPENDIX 4 – SERVICE AREA IV

Total Dry Film

APPENDIX 5– SERVICE AREA V

Total Dry Film

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