DESIGN OF RCC BOX

TITLAGARH-VIZIANAGARAM 3RD LINE

EAST COAST RAILWAY

ALLIGNMENT -: STRAIGHT
BRIDGE NO 601 (SPAN : 2 X 6.64 X 5.00 M RCC BOX)

SUBMITTED BY,

SM CONSULTANTS,
BHUBANESWAR
 RCC BOX BRG- 601

DESIGN OF RCC TWIN CELL BOX 2.00 x 6.64 x 5.00

25 Ton Loading 2.862 m cushion

Design Parameters

Clear Span = 6.64 m

Clear Height = 5.00 m
Right End Wall thickness = 0.60 m
Right Intermediate Wall thickness = 0.45 m
Top Slab Thickness = 0.75 m
Bottom Slab Thickness = 0.75 m

A )SINGLE SPAN LOADED CONDITION:

Effective Span = 7.24 m

Overall Span = 7.84 m
EUDL for BM = 98.83 T
EUDL for Shear = 117.50 T
Tractive Effort = 38.98 T
Fill Ht CDA
CDA 0.15+8/(6+le) = 0.75423 0.9 0.37711
CDA with ballast & cushion = 0.086485 3.9 0

B) DOUBLE SPAN LOADED CONDITION:

Without considering skew angle -
Effective Span = 14.48 m
Overall Span = 14.93 m
EUDL for BM = 162.47 T
EUDL for Shear = 184.34 T
Tractive Effort = 63.00 T

Effective Height = 5.90 m

Overall Height = 6.50 m
Haunch size = 0.60 m
Earth Fill Height = 2.862 m
Ballast Cushion = 0.35 m
Total Cushion = 3.212 m
Clear Dispersion width = 9.582 m
Fill Ht CDA
CDA 0.15+8/(6+le) = 0.540625 0.9 0.27031
CDA with ballast & cushion = 0.061992 3.9 0

S M CONSULTANTS, BHUBANESWAR 1
 RCC BOX BRG- 601

Wearing Course depth = 0.15 m

Live Load Surcharge = 13.7 T/m
Dead Load Surcharge = 6.2 T/m

Coefficient of AEP = 0.250849

φ 35 = 0.610865 radians
i 0 = 0 radians
δ 11.66666667 = 0.203622 radians
α 0 = 0 radians

cos2 ( φ - α)
Ka =
cos2 α cos ( δ + α) 1+ sin ( φ + δ) sin(φ - i) 2
cos ( δ + α) cos (α-i)

Density of Earth = 1.8 T/m3

Density of RCC = 2.5 T/m3
Density of MCC = 2.4 T/m3
Density of water = 1 T/m3

Load Estimate
All the subsequent load calculations are done inclusive of load factors as per Table 12 of IRS bridge code

1 Total Dead Load on Top Slab - On each Span

Top Slab = 1.875 T/m2 x 1.25 = 2.34375 T/m2

Haunch = 0.124309 T/m2 x 1.25 = 0.155387 T/m2
Earth = 5.1516 T/m2 x 2 = 10.3032 T/m2
Track + Ballast = 0.671577 T/m2 x 2 = 1.343154 T/m2
Total Dead Load 7.822487 T/m2 factored value = 14.14549 T/m2

2(A) Live Load on Top Slab & Bottom Slab : Single Span Loaded Condition

EUDL with CDA = 107.3821 T x 1.75 = 187.9187 T

2 2
Live Load = 1.547879 T/m factored value = 2.708789 T/m

2(B) Live Load on Top Slab & Bottom Slab : Double Span Loaded Condition

EUDL with CDA = 172.5384 T x 1.75 = 301.9422 T

2 2
Live Load = 1.243544 T/m factored value = 2.176201 T/m

3 Total Dead Load on Bottom Slab (inclusive of wearing course) On each Span
2
Wt from Top Slab = 7.822487 T/m factored value = 14.14549 T/m2
2
Wt of side walls = 1.812845 T/m x 1.25 = 2.266057 T/m2
2
Wt of Haunch = 0.124309 T/m x 1.25 = 0.155387 T/m2
2
Wt of bottom Slab = 1.875 T/m x 1.25 = 2.34375 T/m2
2
Wearing Course = 0.36 T/m x 1.25 = 0.45 T/m2
2
11.99464 T/m factored value = 19.36068 T/m2

S M CONSULTANTS, BHUBANESWAR 2
 RCC BOX BRG- 601

4 Net Pressure on Soil

2
Reaction from bottom slab = 13.54252 T/m
2
Water Load = 4.85 T/m
Total Pressure = 18.39252 T/m2

MIN SBC Reqd = 19 T/m2

5(A) Longitudinal Forces : Single Span Loaded Condition

Tractive Effort = 4.068503 T/m x 1.75 = 7.119881 T/m

5(B) Longitudinal Forces : Double Span Loaded Condition

Tractive Effort = 6.574828 T/m x 1.75 = 11.50595 T/m

6 Lateral Pressure
Ht from FL to C/L of top slab = 3.237 m
Ht from FL to C/L of bottom slab = 8.987 m

Dispersion width for top slab = 6.237 m

Dispersion width for bottom slab = 11.987 m

Lateral Earth pressure @

= 1.461596 T/m2 x 1.7 = 2.484712 T/m2
top
Lateral Earth pressure @
= 4.057881 T/m2 x 1.7 = 6.898397 T/m2
bottom

Surcharge Pressure due to

= 0.800367 T/m2 x 1.7 = 1.360624 T/m2
DL + LL @ top

Surcharge Pressure due to = 0.416442 T/m2 x 1.7 = 0.707951 T/m2

DL + LL @ bottom

Surcharge Pressure due to = 0.249361 T/m2 x 1.7 = 0.423913 T/m2

DL only @ top

Surcharge Pressure due to = 0.129746 T/m2 x 1.7 = 0.220568 T/m2

DL only @ bottom

Considering BOX running full

Lateral Water pressure @

= 0 T/m2 x 1.7 = 0 T/m2
top
Lateral Water pressure @
= 5 T/m2 x 1.7 = 8.5 T/m2
bottom

7(A) Shear Calculation : Single Span Loaded Condition

EUDL for shear = 117.5032 T x 1.75 = 205.6306 T
EUDLwith CDA = 127.6655 T x 1.75 = 223.4146 T
2 2
Live Load = 1.840258 T/m x 1.75 = 3.220451 T/m

7(B) Shear Calculation : Double Span Loaded Condition

EUDL for shear = 184.3399 T x 1.75 = 322.5948 T
EUDLwith CDA = 195.7674 T x 1.75 = 342.593 T
2 2
Live Load = 1.410963 T/m x 1.75 = 2.469186 T/m

S M CONSULTANTS, BHUBANESWAR 3
 RCC BOX BRG- 601

Moments Summary Shear Forces Summary

(From STAAD PRO ANALYSIS- file:Box - Bending) (From STAAD PRO ANALYSIS- file:Box - Shear)
Moment at Critical Forces in Critical
Top Slab centre 63.210 T-m Top Slab 72.31 T
Top Slab Inner Support 102.980 T-m Bottom Slab 90.85 T
Top Slab Outer Support 40.000 T-m Side Wall 25.31 T
Bottom Slab centre 77.850 T-m Intermediate wall 19.03 T
Bottom Slab Inner Support 125.070 T-m
Bottom Slab Outer Support 50.500 T-m
Side wall centre 10.130 T-m
Side wall Support 52.610 T-m
Intermediate wall Support 25.010 T-m

Design Constants

Grade of Concrete = M 35
Grade of steel = Fe 500
Clear Cover = 50 mm

R fy
fck 415 500
30 4.14 3.99
35 4.83 4.65

2
R = 4.65 N/mm
2
= 474.0061 T/m

BM Reinforcement Calculation

RDSO Eff. Depth Eff depth Ast Ast

Location Moment Dia Spacing
Symbol Required Provided Required Provided
b Top Slab centre 63.210 0.365175 0.69 2182.302 4908.739 25 100
a4 Top Slab Outer Support 40.000 0.290495 0.69 1500 6475.608 25 200
a2 Top Slab Inner Support 102.980 0.466106 0.69 3689.071 4908.739 25 200
c Bottom Slab centre 77.850 0.405263 0.69 2723.177 4908.739 25 100
d1 Bottom Slab Outer Support 50.500 0.326403 0.68 1734.088 8042.477 32 200
d2 Bottom Slab Inner Support 125.070 0.51367 0.68 4612.348 8042.477 32 200
e Side wall centre 10.130 0.146188 0.54 1500 4908.739 25 100
a1 , a3 Side wall Support 52.610 0.333152 0.53 2389.886 6475.608 32 200
f Intermediate wall centre 25.010 0.229702 0.39 1533.037 2010.619 16 100
h1 Top Outer Haunch - - - 750 4021.239 32 200
h2 Bottom Outer Haunch - - - 867.0438 4021.239 32 200
h3 Top Inner Haunch - - - 1844.535 4021.239 32 200
h4 Bottom Inner Haunch - - - 2306.174 4021.239 32 200

S M CONSULTANTS, BHUBANESWAR 4
 RCC BOX BRG- 601

Shear Reinforcement Calculation

RDSO Shear Eff depth Shear Ult. Shear Depth

Location S x Vc
Symbol Force Provided Stress % steel Pt Stres factor s
j1 Top Slab 72.31 0.69 1.031798 0.713998 0.624159 0.923473 0.57639
j2 Bottom Slab 90.85 0.69 1.296347 0.713998 0.624159 0.923473 0.57639
j3 Side Wall 25.31 0.54 0.461937 0.913254 0.711832 0.982082 0.69908
j4 Intermediate Wall 19.03 0.39 0.476235 0.512913 0.533616 1.062725 0.56709
RDSO Asv Asv Spacing L Spacing
Location Dia
Symbol Required provided -wise W -wise
j1 Top Slab 393.289 785.3982 10 200 100
j2 Bottom Slab 514.9207 785.3982 10 200 100
j3 Side Wall 183.908 785.3982 10 200 100
j4 Intermediate Wall 183.908 785.3982 10 200 100

Reinforcement Drawing
25 mm @ 200 mm c/c

32 mm @ 25 mm @ 200 mm c/c 10 mm @

200 mm c/c 25 mm @ 100 mm c/c 200 mm c/c

0.75

32 mm @ 25 mm @
200 mm c/c 100 mm c/c

5.00 32 mm @
200 mm c/c
10 mm @
10 mm @ 200 mm c/c
200 mm c/c

0.75

25 mm @ 100 mm c/c

0.60 6.64 0.45 6.64
32 mm @ 200 mm c/c
10 mm @
200 mm c/c
32 mm @
200 mm c/c

S M CONSULTANTS, BHUBANESWAR 5