WELDING PROCEDURE SPECIFICATION (WPS)

Qualification in according with ASME IX-2015, ASME B31.3-2014

and Part2, ABS Rule 2016

Organization Name: BUREAU VERITAS VIETNAM By: Amarine Antonito

Welding Procedure Specification No.: GTAW+FCAW+GTAW-SA928 Revision No.: 00 Date: 19/May/2016
Supporting PQR No(s): PQR- GTAW+FCAW-SA928-30.16mm Revision No.: 01
Welding Process(es): GTAW+FCAW Type (s): Manual and Semi-Automatic

JOINTS (QW – 402)

Joint Design: Groove and/or Fillet
Root Spacing: See the joint designs as attachments
Backing: Without
Retainers : NA

* BASE METAL (QW-403)

P - No.10H Group No.1 to P - No.10H Group No.1
AND
Specification and type/ grade or UNS Number : A790/ A928 UNS31803
to Specification and type/grade or UNS Number: A790/ A928 UNS31803
OR
Chem. Analysis and Mech. Prop. : N/A
to Chem. Analysis and Mech. Prop.: N/A
Thickness Range :
Base Metal: Groove: 16 mm to 60.32 mm Fillet: All
T limits(S. Cir. Arc)(FCAW): None
Other: None

* FILLER METALS (QW-404) GTAW FCAW GTAW

Spec. No. (SFA) SFA5.9 SFA5.22 SFA5.9
AWS No (Class) ER2209 E2209T0-4 ER2209
F-No. 6 6 6
A-No. 8 8 8
Size of Filler Metals 2.4mm 1.2mm 2.4mm
Filler metal Product Form Solid Flux cored Solid
Supplemental Filler Metal N/A None N/A
Alloy elements N/A None N/A
Weld Metal
Thickness Range:
Groove Max. 10mm Max. 45.3 mm Max. 5mm
Fillet All All All
T limits(S. Cir. Arc) N/A N/A N/A
Brand/ Product Name SELECTARC TIGD22/09 FCW 2209B SELECTARC TIGD22/09
Flux(QW-404.50) N/A N/A N/A
Consumable Insert With/without N/A With/without
Other None None None

POSITIONS (QW-405) POST WELD HEAT TREATMENT (QW-407)

Position (s) of groove: GTAW: All FCAW: 1G PWHT: N/A
Welding Progression: Up  Down  Temperature Range: None
Position (s) of Fillet: GTAW: All FCAW: 1G Time Range: None
Other: None T Limits: None
Other: None

PREHEAT (QW-406) GAS (QW-408)

Preheat Temp.: Min.10 deg C. Preheat when visible moisture Percent Composition
Inter pass Temp. : Max.150 deg C Process Gas(es) Flow rate
Preheat Maintenance: None Shielding FCAW Ar + 10-20%C02 18-25LPM
Other: None GTAW 99.9% Argon 6-14 LPM
Trailing None None
Backing gas for GTAW Argon + 2%N2 3-6 LPM
Other None None

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 WELDING PROCEDURE SPECIFICATION (WPS)
Qualification in according with ASME IX-2015, ASME B31.3-2014
and Part2, ABS Rule 2016

WPS No. GTAW+FCAW+GTAW-SA928-30.16 Rev. 00

ELECTRICAL CHARACTERISTIC (QW–409)

Backing gas: ≤ 100 ppm (oxygen content)

Filler Metal
Current Wires Energy Travel Heat Input
Amps Volt
Layer Dia. Type and Feed or Speed (Range)
Class. (A) (V) Remarks
(mm) Polarity Speed Power (mm/min) (KJ/mm)
in/min

GTAW ER2209 2.4 DC-EN 67.8-72.3 N/A None 9.1-10.2 25.5 1.36-2.00

GTAW ER2209 2.4 DC-EN 107-113.7 N/A None 9.2-10.8 78.5 0.71-1.08

GTAW ER2209 2.4 DC-EN 109-119.6 N/A None 8.7-11.2 68.9-76.4 0.70-1.28

136.9-
FCAW E2209T0-4 1.2 DC-EP 118.8-182 None None 23.8-28.3 1.00-2.32
185

FCAW E2209T0-4 1.2 DC-EP 152-182 None None 23.9-28.5 203-267 0.81-1.61

GTAW ER2209 2.4 DC-EN 67.8-72.3 N/A None 9.1-10.2 25.5 1.36-2.00

Pulsing Current(GTAW): None Heat input (min.): GTAW: 0.70 KJ/mm Heat input (max): GTAW: 2.0 KJ/mm
Heat input (min.): FCAW: 0.81 KJ/mm Heat input (max): FCAW: 2.32 KJ/mm

Welding bead size (max): FCAW: Width = 20mm Thickness = 6mm

Tungsten Electrode Size and Type(GTAW): Dia. 2.4 mm, 2%Thoriated

Mode of Metal Transfer for (FCAW): Spray transfer.

Other: None

TECHNIQUE (QW – 410) GTAW FCAW

String or weave bead : Weave/ String Weave/ String
Orifice, Nozzle or Gas Cup Size : All size All size
Initial and Inter pass cleaning (Brushing, Grinding, etc.) Brushing or Grinding Brushing or Grinding
Method of Back Gouging None None
Oscillation None None
Contact tube of Work Distance N/A 15-20 mm
Multiple or Single Pass (per side) Multiple Pass Multiple Pass
Multiple or Single Electrodes Single Single
Electrode Spacing None None
Manual or automatic Manual Semi-automatic
Peening NA NA
Use of thermal process None None
Other None None

Prepared by Reviewed by Approved by

Name: Nguyen Nhat Phong Name: Name:

Date: 19/May/2016 Date: Date:

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