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Range of products

1
Content

Company
04 – 05 Processing steel straight from the line.

Services

06 – 15 Range of products:
06 – 07 Slitted coils
08 – 09 Cut-to-size sheets
10 – 11 Standard sheets
12 – 13 Blanks
14 – 15 Contoured blanks

16 – 57 Steel grades:
16 – 23 Hot rolled
24 – 33 Cold rolled
34 – 39 Electrolytically galvanised
40 – 51 Hot-dip galvanised
52 – 57 Special grades

58 – 59 Key

60 – 67 Equivalent standards

Service
68 – 69 Technical application consultancy.

Quality
70 – 73 High class quality.

Contact us
74 – 75 Always to your service.

2 3
Processing steel
straight from the line.

Stahlo is one of the advanced state-of-the-art and largest independent


steel service centres in Germany. We offer a complete range of products
and services for all relevant materials in the sheet metal market.

At our German sites in Dillenburg and Gera we produce for our custo-
mers´ individual needs slitted coils, cut-to-size sheets, standard sheets,
blanks, and contoured blanks in any typical grade, including high
strength and ultra-high strength steels.

With our technical application consultancy service you will find the right
steel grade for your requirements. Qualified customer service is our
priority.

We use the full range of SAP information and communication technologies,


including SAP's automotive module, to provide optimum products and
services for you.
Certified according to DIN ISO/TS 16949, Stahlo ensures that you receive
the quality and flexibility you need to gain the competitive edge.

And wherever your site is located – Stahlo will deliver just in time.

Stahlo offers a number of benefits:

Longtime experience in the international steel market


Technical application consultancy at the beginning of the planning and
development stages
World-wide and independent supply chain competency
Efficient material stock-keeping and continous delivery readiness
Processing high strength and ultra-high strength steel with a tensile
strength of 1,450 MPa
Manufacturing outer skin panels
State-of-the-art manufacturing equipment
Just in time delivery right to your production line

4 5
Range of products:
Slitted coils

Dimensions and weights

Max. coil/ring weight, primary 35 to


material
Max. coil diameter, primary mate- 2,100 mm
rial
Coil inner diameter 508/610 mm
Max. coil/ring weight, finished 25 to
product
Max. coil diameter, finished product 2,000 mm
Max. coil diameter for pallets 2,000 mm
Max. pallet weight 5,000 kg
Strip width min. 10 mm, max. 1,780 mm
Slitted coils Max. tensile strength 1,400 MPa

In addition to standard and special grade products, we also


produce high strength and ultra-high strength coils on our slitting lines.
Thanks to our high capacities and flexible manufacturing technologies we
can supply most requests at short notice. This is particularly relevant for Thickness
our slitting lines, the engines that drive our steel service.
Sheet steel 0.4 mm – 4.0 mm
Computer-optimised shaft tipping, minimum process tolerances, ultrashort
set-up times and automated production processes, including packaging,
make Stahlo’s slitting lines particularly flexible and help us to provide
made-to-measure slitted coils. We can supply standardand special grades
from widths as small 10 mm. Materials

Hot rolled, pickled, oiled, unoiled


Coated sheet steel, with or without protective film
Cold rolled, oiled, unoiled
Zinc-plated sheet steel, oiled, unoiled
High strength and ultra-high strength steel with a tensile strength
of 1,400 MPa
You will find our material grades on pages 16 onwards. Special grades

6 7
Range of products:
Cut-to-size sheets

Dimensions and weights

Max. coil weight 40 to


Max. coil diameter 2,300 mm
Pack weight max. 4,000 kg
Sheet width min. 55 mm, max. 2,000 mm
Sheet length min. 300 mm, max. 6,000 mm

Thickness

Sheet steel 0.5 mm – 3.0 mm


Cut-to-size sheets

Stahlo provides cut-to-size sheets in all standard grades with


thicknesses of 0.5 to 3.0 mm, lengths of 300 to 6,000 mm,
and widths of 55 to 2,000 mm.
Materials
Our state-of-the-art slitting and cut-to-length lines work with high feed
rates and highest precision. Each sheet undergoes an automatic in-pro- Hot rolled, pickled, oiled, unoiled
cess inspection for length, width and diagonal measures.
Coated sheet steel, with or without protective film
Cold rolled, oiled, unoiled
Stahlo production efficiency standards: Zinc-plated sheet steel, oiled, unoiled
Special grades
Minimal set-up times
Outstanding process chain management using SAP R/3
High operating speeds
Extremely tight process tolerances
State-of-the-art measuring techniques
Fast material preperation at our automated packaging line

You will find our material grades on pages 16 onwards.

8 9
Range of products:
Standard sheets

Dimensions and weights

Max. coil weight 40 to


Max. coil diameter 2,300 mm
Pack weight max. 4,000 kg

Thickness

Sheet steel 0.5 mm – 3.0 mm


> 4.0 mm on enquiry

Standard formats

Stahlo standard formats are also part of our made-to-measure product


Materials
range. According to our customers´ needs, we keep a wide range of stan-
dard size sheets permanently in stock. Hot rolled, pickled, oiled, unoiled
Coated sheet steel, with or without protective film
Our standard formats are available in thiknesses 0.5 – 3.0 mm and have
the following dimensions (width x length): Cold rolled, oiled, unoiled
Zinc-plated sheet steel, oiled, unoiled
1,000 x 2,000 mm Special grades
1,250 x 2,500 mm
1,500 x 3,000 mm
2,000 x 4,000 mm

10 11
Range of products:
Blanks

Trapezoids, parallelograms

Stahlo's blank cutting line is one of the largest and most advanced
machines that independent steel service centres have to offer, plus it can
process ultra-high strength steels.
We produce trapezoids and parallelograms with angles between +30°
and -30°.

Curved cuts

We produce curved cuts, including tool handling, if desired.

Contoured blanks

We produce (large) blanks with our 10,000 MPa press that


includes a 4,750 x 2,750 mm tool table.
The technical capability to produce outer skin panels is a further proof
of our high quality standard.

12 13
Range of products:
Contoured blanks

Dimensions and weights

Max. coil weight 40 to


Coil width 400 – 2,070 mm
Coil outer diameter 800 – 2,300 mm
Coil inner diameter 508/610 mm
Press 10,000 MPa
Tool table 4,750 x 2,750 mm
Levelling machine Includes a spare unit
Max. tensile strength 1,450 MPa
Trapezoids/parallelograms + 30° bis - 30°
Max. stacking weight 10 to

Contoured blanks

Our site in Gera hosts one of the largest and most advanced blanking
lines in Europe. It combines a 10,000 MPa press with a 4,750 – Thickness
2,750 mm tool table to produce trapezoids, parallelograms, outer skin
panels and standard blanks from 40 ton coils. Sheet steel 0.45 – 3.0 mm
We supply blanks as finished products, so your press capacity is
optimised, and you can start forming straight away. We also
reduce expensive scrap-handling in press plants since blanks and scrap
have been seperated up front.

Materials

Hot rolled, pickled, oiled, unoiled


Cold rolled, oiled, unoiled
High strength and ultra-high strength steel with a tensile strength
of 1,450 MPa
Outer skin panels
Coated sheet steel, with or without protective film
Hot-dip galvanised and electrolytically galvanised sheet
You will find our material grades on pages 16 onwards. Special grades

14 15
Steel grades:
Hot rolled

Hot rolled, unalloyed steel in compliance with DIN EN 10111

Grade designation Mechanical properties3) 1) Chemical composition2)


EN 10027-1 EN 10027-2 Tensile Min. percent elongation (Melting analysis) Max.
Yield strength
and strength at failure percentage by mass
CR 10260 Bend radius Stability of
Method of
Rm ReL for bending mechanical
L 0 = 80 mm L 0 =5.65√S 0 deoxidising
MPa MPa test4) properties C Mn P S
max. 1 ≤ e < 2 2 ≤ e ≤ 11 1.0 < e < 1.5 1.5 ≤ e < 2 2≤e<3 3 ≤ e ≤ 11
At
DD11 1,0332 440 170 – 360 170 – 340 22 23 24 28 1e 1 month manufacturer's 0.12 0.6 0.045 0.045
discretion
DD12 1,0398 420 170 – 340 170 – 320 24 25 26 30 0e 6 month Fully killed 0.1 0.45 0.035 0.035

DD13 1,0335 400 170 – 330 170 – 310 27 28 29 33 0e 6 month Fully killed 0.08 0.4 0.03 0.03

DD14 1,0389 380 170 – 310 170 – 290 30 31 32 36 0e 6 month Fully killed 0.08 0.35 0.025 0.025
1MPa=1 N/mm2
1)
Values for mechanical properties only apply to hot rolled products in black
or chemically pickled and oiled states. It is irrelevant whether the products
have undergone slightly cold re-rolling.
2)
Unless otherwise agreed at the time of ordering, nitrogen-hardening
elements such as titanium and boron may be added at the discretion
of the manufacturer.
3)
If the product is wide enough, the specimens for tensile testing must be
taken perpendicular to the direction of rolling.

All information without guarantee. Other steels on request.

16 17
Steel grades:
Hot rolled

Hot rolled construction steel in compliance with DIN EN 10025-2

Mechanical properties for flat and Mechanical properties for flat and
Grade designation long products made of steel grades with Grade designation long products made of steel grades with
notched bar impact values notched bar impact values
EN 10027-1 EN 10027-2 Min. yield EN 10027-1 EN 10027-2 Speci- Min. percent elongation at failure Lo =
CR 10260 strength ReH, CR 10260 men 5.65 mm
Tensile strength Rm, MPa, nominal thickness mm
MPa nominal position Lo= 80 mm Nominal thickness Nominal
thickness thickness
≤ 16 <3 ≥3 > 100 > 150 > 250 ≤1 >1 > 1.5 >2 > 2.5 ≥3
≥ 100 ≤ 150 ≤ 250 ≤ 400 ≤ 1.5 ≤2 ≤ 2.5 <3 ≤ 40
S235JR 1,0038 235 360 - 510 360 - 510 350 - 500 340 - 490 – S235JR 1,0038 l 17 18 19 20 21 26

S235J0 1,0114 235 360 - 510 360 - 510 350 - 500 340 - 490 – S235J0 1,0114

S235J2 1,0117 235 360 - 510 360 - 510 350 - 500 340 - 490 330 - 480 S235J2 1,0117 t 15 16 17 18 19 24

S275JR 1,0044 275 430 - 580 410 - 560 400 - 540 380 - 540 – S275JR 1,0044 l 15 16 17 18 19 23

S275J0 1,0143
S275J0 1,0143 275 430 - 580 410 - 560 400 - 540 380 - 540 –
S275J2 1,0145 t 13 14 15 16 17 21
S275J2 1,0145 275 430 - 580 410 - 560 400 - 540 380 - 540 380 - 540
S355JR 1,0045 l 14 15 16 17 18 22
S355JR 1,0045 355 510 - 680 470 - 630 450 - 600 450 - 600 –
S355J0 1.0553
S355J0 1,0553 355 510 - 680 470 - 630 450 - 600 450 - 600 –
S355J2 1,0577
S355J2 1,0577 355 510 - 680 470 - 630 450 - 600 450 - 600 450 - 600
S355K2 1,0596 t 12 13 14 15 16 20
S355K2 1,0596 355 510 - 680 470 - 630 450 - 600 450 - 600 450 - 600 S450J0 1,0590 l – – – – – 17
S450J0 1,0590 450 – 550 - 720 530 - 700 – –

a) For sheet metal, steel strip and sheet bars > 600 mm wide, the direction is
a) For sheet metal, steel strip and sheet bars > 600 mm wide, the direction is transverse (t) to rolling. For all other products, values are longitudinal (l)
transverse (t) to rolling. For all other products, values are longitudinal (l) to rolling direction.
to rolling direction. b) Values apply to flat products.
b) 1 MPa = 1 N/mm2 d) Only for long products.
c) Values apply to flat products.
d) Only for long products.

All information without guarantee. Other steels on request.

18 19
Steel grades:
Hot rolled

Hot rolled construction steel in compliance with DIN EN 10025-2

Grade designation Chemical composition (parts analysis)


EN EN Method of Max. C in % for product thickness in mm Si Mn P S N Cu Other
10027-1 10027-2 deoxidising
CR
10260
> 16 % % % % % % %
≤ 16 > 40
≤ 40 max. max. max. max. max. max. max.
S235JR 1,0038 FN 0.19 0.19 0.23 – 1.50 0.045 0.045 0.014 0.60 –
S235J0 1,0114 FN 0.19 0.19 0.19 – 1.50 0.040 0.040 0.014 0.60 –
S235J2 1,0117 FF 0.19 0.19 0.19 – 1.50 0.035 0.035 – 0.60 –
S275JR 1,0044 FN 0.24 0.24 0.25 – 1.60 0.045 0.045 0.014 0.60 –
S275J0 1,0143 FN 0.21 0.21 0.21 – 1.60 0.040 0.040 0.014 0.60 –
S275J2 1,0145 FF 0.21 0.21 0.21 – 1.60 0.035 0.035 – 0.60 –
S355JR 1,0045 FN 0.27 0.27 0.27 0.6 1.70 0.045 0.045 0.014 0.60 –
S355J0 1,0553 FN 0.23 0.23 0.24 0.6 1.70 0.040 0.040 0.014 0.60 –
S355J2 1,0577 FF 0.23 0.23 0.24 0.6 1.70 0.035 0.035 – 0.60 –
S355K2 1,0596 FF 0.23 0.23 0.24 0.6 1.70 0.035 0.035 – 0.60 –
S450J0 1,0590 FF 0.23 0.23 0.24 0.6 1.80 0.040 0.040 0.027 0.60 –

b) FN: No unkilled steel allowed. g) Cu contents in excess of 0.45 % may cause hot cracking during hot forming.
FF: Fully killed steel. h) If other elements are added, these must be specified on the test certificate.
d) For long products, P and S contents may be higher by 0.005 %. i) For a nominal thickness of > 150 mm, max. 0.22 %.
e) For long products, the maximum sulphur content can be increased by 0.015 % to j) Max. 0.24 % C for steel grades suitable for roll forming.
improve resilience, if the steel has been treated to alter the formation of sulphide k) For a nominal thickness of > 30 mm, max. 0.24 % C.
and chemical composition comprises at least 0.0020 % Ca. l) Only for long products.
f) The maximum value for nitrogen content does not apply if the steel has a total m) The steel may contain max. 0.06 % Nb, max. 0.15 % V, and max. 0.06 % Ti.
aluminium content of 0.015 % or more, or a content of acid-soluble aluminium
of 0.013 % or more, or sufficient quantities of other nitrogen-hardening elements.
Nitrogen-hardening elements must be specified on the test certificate.

All information without guarantee. Other steels on request.

20 21
Steel grades:
Hot rolled

Hot rolled steel with high yield strengths in compliance with


DIN EN 10149-2

Grade designation Mechanical properties (longitudinal sample) Example S315MC/NC:


S = Construction
Latest Material Tensile strength Yield strength Elongation in % min (structural) steel
number Rm Re min < 3mm L 0 = 80 mm ≥ 3 mm L 0 = 5.65 315 = Code for minimum
S315MC 1,0972 390 – 510 315 20 24 yield strength
MC = thermo-mechanical rolled
S355MC 1,0976 430 – 550 355 19 23
S420MC 1,0980 480 – 620 420 16 19
S460MC 1,0982 520 – 670 460 14 17
S500MC 1,0984 550 – 700 500 12 14
S550MC 1,0986 600 – 760 550 12 14
S600MC 1,8969 650 – 820 600 11 13
S650MC 1,8976 700 – 880 650 10 12 1 MPa = 1 N/mm2
Please refer to DIN EN 10051 for
S700MC 1,8974 750 – 950 700 10 12 dimensional and shape tolerances.

Chemical composition
Grade designation
of thermo-mechanically rolled steel
Latest Material (Melting analysis)
number Max. percentage by mass
C Mn Si P S 2) Almin Nb 1) V 1) Ti 1) Mo B
S315MC 1,0972 0.12 1.30 0.50 0.025 0.020 0.015 0.09 0.20 0.15 - -
S355MC 1,0976 0.12 1.50 0.50 0.025 0.020 0.015 0.09 0.20 0.15 - -
S420MC 1,0980 0.12 1.60 0.50 0.025 0.015 0.015 0.09 0.20 0.15 - -
S460MC 1,0982 0.12 1.60 0.50 0.025 0.015 0.015 0.09 0.20 0.15 - -
S500MC 1,0984 0.12 1.70 0.50 0.025 0.015 0.015 0.09 0.20 0.15 - - 1)
The total of Nb, V and Ti must
S550MC 1,0986 0.12 1.80 0.50 0.025 0.015 0.015 0.09 0.20 0.15 - - not exceed 0.22 %.
S600MC 1,8969 0.12 1.90 0.50 0.025 0.015 0.015 0.09 0.20 0.22 0.50 0.005
2)
If agreed when the order is
placed, maximum sulphur
S650MC 1,8976 0.12 2.00 0.60 0.025 0.015 0.015 0.09 0.20 0.22 0.50 0.005
content is 0.010 %
S700MC 1,8974 0.12 2.10 0.60 0.025 0.015 0.015 0.09 0.20 0.22 0.50 0.005 (melting analyses).

All information without guarantee. Other steels on request.

22 23
Steel grades:
Cold rolled

Cold rolled, unalloyed steel in compliance with DIN EN 10130

Grade designation Mechanical properties Chemical composition


Calibration per Surface type Absence of Yield Tensile Elon- (Melting analysis)
EN 10027-1 EN 10027-2
EN 10020 stretcher strains strength strength gation Max. percentage by mass
Re Rm A80 in %
r90min cd) n90min c) C P S Mn Ti
MPa a) MPa min b)
Unalloyed high- A – 270 – 410 28 0.12 0.045 0.045 0.6 –
DC01 e) 1,0330 – –
grade steel f) B 3 months -/280 g)
Unalloyed high- A 6 months 270 – 370 34 1.3 0.1 0.035 0.035 0.45 –
DC03 1,0347 –
grade steel f) B 6 months -/240 g)
Unalloyed high- A 6 months 270 – 350 38 1.6 0.18 0.08 0.03 0.03 0.4 –
DC04 1,0338
grade steel f) B 6 months -/210 g)
Unalloyed high- A 6 months 270 – 330 40 1.9 0.2 0.06 0.025 0.025 0.35 –
DC05 1,0312
grade steel f) B 6 months -/180 g)
Alloyed high- A unlimited 270 – 330 41 2.1 0.22 0.02 0.02 0.02 0.25 0.3 i)
DC06 1,0873
grade steel B unlimited -/170 h)
Alloyed high- A unlimited 44 2.5 0.23 0.01 0.02 0.02 0.2 0.2 i)
DC07 1,0898
grade steel B unlimited -/150 h) 250 – 310

1 MPa = 1N/mm2

a) For products without a clear yield strength, the 0.2 % proof stress values f) Unless otherwise agreed at the time of requesting a quotation and placing an order,
(Rp0.2) are used as yield strength values. For other products lower yield strength steel grades DC01, DC03, DC04 and DC05 can be supplied as alloyed steels
values apply (ReL). For thicknesses < 0.7 mm and > 0.5 mm, the maximum yield (e.g. using boron or titanium).
strength values may be higher by 20 MPa. For thicknesses < 0.5 mm, the g) For design purposes, a minimum yield strength (Re) of 140 MPa may be assumed
maximum yield strength values may be higher by 40 MPa. for steel grades DC01, DC03, DC04 and DC06.
b) For thicknesses < 0.7 mm and > 0.5 mm, the minimum values for elongation at h) For design purposes, a minimum yield strength (Re) of 120 MPa may be assumed
failure may be lower by 2 units. For thicknesses < 0.5 mm, the minimum values for steel grade DC06, and 100 MPa for DC07 steel.
for elongation at failure may be lower by 4 units. i) For DC01 steel, the upper threshold Re = 280 MPa only applies for a period of
c) r90 and n90 values apply only to a product thickness of > 0.5 mm. 8 days after the product has been made available.
d) For thicknesses > 2 mm, the r80 value decreases by 0.2. j) Niobium may be used as a substitute for titanium. Carbon and nitrogen must be
e) It is recommended to process products made from DC01 steel within 6 weeks fully hardened.
of being made available.

All information without guarantee. Other steels on request.

24 25
Steel grades:
Cold rolled

Cold rolled steel for enamelling in compliance with DIN EN 10209 1) 2)

Grade designation Mechanical properties Chemical composition 9)


EN 10027-1 EN 10027-2 Previous Stability of mechanical properties Yield Tensile Elongation Vertical (Melting analysis)
and absence of stretcher strains strength strength anisotropy Max. percentage by mass
Re MPa 3) Rm MPa A80 in % 4)
r90min 5) C Ti
max 2) max min

DC01EK 6) 1,0390 FeK1 6 months 6) 270 270 – 390 30 – 0.08

DC04EK 1,0392 FeK4 6 months 220 11) 270 – 350 36 – 0.08

DC06EK 1,0869 FeK6 6 months 190 270 – 350 38 1.6 0.02 0.38)

DC03ED 1,0399 FeD3 6 months 6) 240 270 – 370 34 – 10)

DC04ED 1,0394 FeD4 6 months 210 7) 270 – 350 38 – 10)

DC06ED 1,0872 FeD6 6 months 190 270 – 350 38 1.6 0.02 0.38)

1 MPa = 1N/mm2

1)
Mechanical property values apply only to cold rerolled products. 7)
For thicknesses > 1.5 mm, yield strength may reach a maximum value of 225 MPa.
2)
For products without a distinct yield strength, the yield strength values are used 8)
Niobium may be used as a substitute for titanium. Carbon and nitrogen
for the 0.2 % proof stress values (Rp0.2), otherwise for the lower yield strength (Re1). must be fully hardened.
For thicknesses < 0.7 mm and > 0.5 mm, the maximum yield strength values 9)
Other types of steel with the same mechanical properties may be supplied,
may be higher by 20 MPa. For thicknesses < 0.5 mm, the maximum yield subject to agreement when the order is placed. Chemical composition of these
strength values may be higher by 40 MPa. steels must be agreed on placement of the order.
3)
For design purposes, a minimum yield strength of 140 MPa may be assumed 10)
Steel grades DC03ED and DC04ED typically undergo solid-state decarburisation.
for steel grades DC01EK, DC04EK, DC03ED and DC04ED, while 120 MPa may Carbon content as determined by parts analysis must not exceed 0.004 % after
be assumed for steel grades DC06EK and DC06ED. decarburisation. If expressly agreed at the time of ordering, steel grades DC03ED
4)
For thicknesses < 0.7 mm and > 0.5 mm, the minimum values for elongation and ED04ED can be supplied as alloyed steels (e.g. using titanium or boron) without
at failure may be lower by 2 units. For thicknesses < 0.5 mm, the minimum undergoing solid-state decarburisation. In this case, the maximum values for carbon
values for elongation at failure may be lower by 4 units. and titanium contents are the same as for steel grade DC06ED.
5)
The r values apply only to a product thickness of > 0.5 mm. 11)
Upon special customer request, steel grade DC04EK can be supplied with a
For thicknesses > 2 mm, the r value decreases by 0.2. thickness of 0.7 mm to 1.5 mm with Re < 210 MPa and A80 > 38%. It is then
6)
Other methods of deoxidisation may be used, subject to agreement when the order up to the manufacturer to select roughness values for matt surfaces within the
is placed. In this case, the stability of mechanical properties and the period for the applicable range.
absence of stretcher strains must be agreed at the time of ordering.

All information without guarantee. Other steels on request.

26 27
Steel grades:
Cold rolled

Cold rolled steel with high yield strengths in compliance with


DIN EN 10268
Grade designation Mechanical properties (transverse sample)
Short name Material 0.2 % proof Increase in yield strength Tensile Elongation at Vertical Vertical Strain
number stress as a result of strength failure anisotropy anisotropy hardening
a)
Heat treatment exponent
Rp0.2 BH2 Rm A80 r r n
transverse MPa Min. transverse MPa transverse Min. trans- Max. Min. Min.
MPa verse % transverse transverse transverse
HC180Y 1,0922 180 – 230 340 – 400 36 1.7 0.19
HC180P 1,0342 180 – 230 280 – 360 34 1.6 0.17
HC180B 1,0395 180 – 230 35 300 – 360 34 1.6 0.17
HC220Y 1,0925 220 – 270 350 – 420 34 1.6 0.18
HC220I 1,0346 220 – 270 300 – 380 34 1.4 0.18
HC220P 1,0397 220 – 270 320 – 400 32 1.3 0.16
HC220B 1,0396 220 – 270 35 320 – 400 32 1.5 0.16
HC260Y 1,0928 260 – 320 380 – 440 32 1.4 0.17
HC260I 1,0349 260 – 310 320 – 400 32 1.4 0.17
HC260P 1,0417 260 – 320 360 – 440 29
HC260B 1,0400 260 – 320 35 360 – 440 29
HC260LA 1,0480 260 – 330 350 – 430 26
HC300I 1,0447 300 – 350 340 – 440 30 1.4 0.16
HC300P 1,0448 300 – 360 400 – 480 26
HC300B 1,0444 300 – 360 35 400 – 480 26
HC300LA 1,0489 300 – 380 380 – 480 23
HC340LA 1,0548 340 – 420 410 – 510 21
HC380LA 1,0550 380 – 480 440 – 560 19
1 MPa =
HC420LA 1,0556 420 – 520 470 – 590 17
1 N/mm2
a) For a distinct yield strength, the lower yield strength values Re1 apply. d) Minimum values for r (transverse) and n (transverse) apply only for
b) Special agreements must be made for thicknesses > 1.2 mm. a product thickness of > 0.5 mm.
c) For thicknesses < 0.7 mm and > 0.5 mm, the minimum values for elongation at e) For thicknesses > 2 mm, the r (transverse) value decreases by 0.2.
failure may be lower by 2 units. All information without guarantee. Other steels on request.

28 29
Steel grades:
Cold rolled

Cold rolled steel with high yield strengths in compliance


with DIN EN 10268

Grade designation Chemical composition


Short name Material number (Melting analysis)
Max. percentage by mass
C Si Mn P S Almin Ti a) b) Nb a) b)
HC180Y 1,0922 0.01 0.3 0.7 0.06 0.025 0.01 0.12
HC180P 1,0342 0.05 0.4 0.6 0.08 0.025 0.015
HC180B 1,0395 0.05 0.5 0.7 0.06 0.025 0.015
HC220Y 1,0925 0.01 0.3 0.9 0.08 0.025 0.01 0.12
HC220I 1,0346 0.07 0.5 0.5 0.05 0.025 0.015 0.05
HC220P 1,0397 0.07 0.5 0.7 0.08 0.025 0.015
HC220B 1,0396 0.06 0.5 0.7 0.08 0.025 0.015
HC260Y 1,0928 0.01 0.3 1.6 0.1 0.025 0.01 0.12
HC260I 1,0349 0.07 0.5 0.5 0.05 0.025 0.015 0.05
HC 260P 1,0417 0.08 0.5 0.7 0.1 0.025 0.015
HC260B 1,0400 0.08 0.5 0.7 0.1 0.025 0.015
HC260LA 1,0480 0.1 0.5 0.6 0.025 0.025 0.015 0.15
HC300I 1,0447 0.08 0.5 0.7 0.08 0.025 0.015 0.05
HC300P 1,0448 0.1 0.5 0.7 0.12 0.025 0.015
HC300B 1,0444 0.1 0.5 0.7 0.12 0.025 0.015
HC300LA 1,0489 0.1 0.5 1 0.025 0.025 0.015 0.15 0.09
HC340LA 1,0548 0.1 0.5 1.1 0.025 0.025 0.015 0.15 0.09
HC380LA 1,0550 0.1 0.5 1.6 0.025 0.025 0.015 0.15 0.09
HC420LA 1,0556 0.1 0.5 1.6 0.025 0.025 0.015 0.15 0.09

a) These additional elements may be added either individually or in combination, b) Nb may be added instead of or in combination with Ti for any IF steel (Y).
provided they are included in the steel grade definition and percentage by mass Nb or B can be used as a substitute for Ti for all grades that include “I”
is within the permissible limits. Vanadium and boron may also be added. in their designation.
The total percentage by mass of all four elements must not exceed 0.22 %.

All information without guarantee. Other steels on request.

30 31
Steel grades:
Cold rolled

Cold rolled steel with high yield strengths in compliance


with DIN EN 10268

Grade designation Mechanical properties (longitudinal sample)


Short name Material number 0.2 % proof stress Tensile strength Elongation at failure

Rp0.2 Rm A80

longitudinal MPa longitudinal MPa Min. longitudinal MPa

HC260LA 1,0480 240 – 310 340 – 420 27


HC300LA 1,0489 280 – 360 370 – 470 24
HC340LA 1,0548 320 – 410 400 – 500 22
HC380LA 1,0550 360 – 460 430 – 550 20
HC420LA 1,0556 400 – 500 460 – 580 18

a) For a distinct yield strength, the lower yield strength values (ReL) apply. 1 MPa = 1 N/mm2
b) For thicknesses < 0.7 mm and > 0.5 mm, the minimum values for
elongation at failure may be lower by 2 units.

All information without guarantee. Other steels on request.

32 33
Steel grades:
Electrolytically galvanised

Electrolytically galvanised steel in compliance


with DIN EN 10152

Grade designation Mechanical properties Chemical composition


Short Material Symbol for Stability Surface Absence Yield Tensile Elon- (Melting analysis)
name number the type of of type of strength strength gation Max. percentage by mass
electrolytic mechani- stret-
refinement cal pro- cher
perties strains
Re Rm A80 r90 n90 C P S Mn Ti
MPa MPa % min. min. min.
c) d), e) d)

A –
DC01 1,0330 +ZE – 140 –280 h) 270 – 410 28 – – 0.12 0.045 0.045 0.6
B 3 months
A 6 months
DC03 1,0347 +ZE 6 Monate 140 – 240 270 – 370 34 1.3 – 0.1 0.035 0.035 0.45
B 6 months
A 6 months
DC04 1,0338 +ZE 6 Monate 140 – 220 270 – 350 37 1.6 0.170 0.08 0.03 0.03 0.4
B 6 months
A 6 months
DC05 1,0312 +ZE 6 Monate 140 – 200g) 270 – 330 39 1.9 0.19 0.06 0.025 0.025 0.35
B 6 months
A unlimited
DC06 1,0873 +ZE 6 Monate 130 – 180i) 270 – 350 41 2.1 0.210 0.02 0.02 0.02 0.25 0.3
B unlimited

A unlimited
DC07 1,0898 +ZE 6 Monate 110 – 160i) 250 – 310 43 2.5 0.220 0.01 0.020 0.020 0.20 0.2j
B unlimited

a) Mechanical property values apply only to cold rerolled products. e) For thicknesses > 2.0 mm, the r90 or F value decreases by 0.2.
b) For products without a distinct yield strength, the yield strength values f) It is recommended to process products made from DC01+ZE within
are used for the 0.2 % proof stress values (Rp0.2), otherwise for the 6 weeks of being made available.
lower yield strength (ReL). For thicknesses < 0.7 mm and > 0.5 mm, g) Unless otherwise agreed at the time of requesting a quotation and placing
the maximum yield strength values may be higher by 20 MPa. an order, steel grades DC01+ZE and DC04+ZE can be supplied as alloyed
For thicknesses < 0.5 mm, the maximum yield strength values may be steels (e.g. using boron or titanium).
higher by 40 MPa. h) For DC01+ZE steel, the upper threshold Re = 280 MPa only applies for a
c) For thicknesses < 0.7 mm and > 0.5 mm, the minimum values for period of 8 days after the product has been made available.
elongation i) Niobium may be used as a substitute for titanium. Carbon and nitrogen
at failure may be lower by 2 units. must be fully hardened.
d) r90, n90, F and II values (see footnote j and ISO 10113, ISO 10275) apply
only to a product thickness of > 0.5 mm.

All information without guarantee. Other steels on request.

34 35
Steel grades:
Electrolytically galvanised

Zinc coatings of electrolytically galvanised steel strip and sheet steel

Coating Nominal zinc coating1) Minimum value of coating


per side (single surface sample)
Thickness in μm Weight in g/m2 Thickness in μm Weight in g/m2
Dual-side ZE 25/25 2.5/2.5 18/16 1.7/1.7 12/12
ZE 50/50 5/5 36/36 4.1/4.1 29/29
ZE 75/75 7.5/7.5 54/54 6.6/6.6 47/47
ZE 100/100 2)
10/10 72/72 9.1/9.1 65/65
Single-side ZE 25/0 2.5/0 18/0 1.7/0 12/0
ZE 50/0 5/0 36/0 4.1/0 29/0
ZE 75/0 7.5/0 54/0 6.6/0 47/0
ZE 100/0 10/0 72/0 9.1/0 65/0
Various ZE 50/25 5/2.5 36/18 4.1/1.7 29/12
ZE 75/25 7.5/2.5 54/18 6.5/1.7 47/12
ZE 75/50 7.5/5 54/36 6.6/4.9 47/29

Different coatings for each side available on request.

1)
Calculating the coating weight:
A coating weight of 50 g/m2 corresponds to a coating thickness of approx. 7.1 μm.
A zinc coating thickness of 1 μm corresponds to a weight of 7.15 g zinc/m2 per side.
2)
Coating available upon agreement.

Source: Charakteristische Merkmale 092 (Characteristic features 092),


“Elektrolytisch verzinktes Band und Blech” (Electrolytic zinc-plated steel strip
and sheel steel), Steel Information Centre, Düsseldorf.

All information without guarantee. Other steels on request.

36 37
Steel grades:
Electrolytically galvanised

Surface treatment
Code letter Type of surface treatment
P phosphatised
PC phosphatised and chemically treated
C chemically passivated
PCO phosphatised, chemically treated, and oiled
CO chemically passivated and oiled
PO phosphatised and oiled
O oiled
U no surface treatment

Electroplated zinc-nickel alloy steel in compliance with DIN EN


10271
Chemical composition and mechanical properties of softsteel flat
products electroplated with a two-sided zinc-nickel alloy 1) 2)

Grade designation Mechanical properties Chemical composition


Short Material Symbol for Symbol for Surface Absence Yield Tensile Elon- (Melting analysis)
name number the type of the type of type of stret- strength strength gation Max. percentage by mass
electrolytic electrolytic cher
refinement refinement strains
Re Rm A80 r90 n90 C P S Mn Ti
MPa 2) MPa % min. min. min.
3) 4), 5) 5)

– A –
DC01 1,0330 +ZN – B 3 months -/280 10) 270 – 410 28 – – 0.12 0.045 0.045 0.60

6 Monate A 6 months
DC03 1,0347 +ZN 6 Monate B 6 months -/240 270 – 370 34 1.2 – 0.10 0.035 0.035 0.45

6 Monate A 6 months
DC04 1,0338 +ZN 6 Monate B 6 months -/220 270 – 350 36 1.4 0.160 0.08 0.030 0.030 0.40

6 Monate A 6 months
DC05 1,0312 +ZN 6 Monate B 6 months -/190 270 – 330 38 1.6 0.180 0.06 0.025 0.025 0.35

6 Monate A unlimited
DC06 1,0873 +ZN 6 Monate B unlimited -/190 270 – 350 37 1.6 0.190 0.02 0.020 0.020 0.25 0.30 11)

1)
The values for mechanical properties only apply to products that were 7)
Unless otherwise agreed at the time of ordering, steel grades DC01+ZN, DC03+ZN,
rerolled cold prior to surface refinement. DC04+ZN and DC05+ZN can be supplied as alloyed steels
2)
For products without a distinct yield strength, the yield strength values are used (e.g. using boron or titanium).
for the 0.2 % proof stress values (Rp0.2), otherwise for the lower yield strength 8)
For design purposes, a minimum yield strength of 140 MPa may be assumed for
(ReL). For thicknesses < 0.7 mm and > 0.5 mm, the minimum yield strength values steel grades DC01+ZN, DC03+ZN, DC04+ZN and DC05+ZN.
may be higher by 20 N/mm2. For thicknesses < 0.5 mm, the minimum values for 9)
For design purposes, a minimum yield strength of 120 MPa may be assumed for
elongation at failure may be lower by 4 units. steel grade DC06+ZN.
3)
For thicknesses < 0.7 mm and > 0.5 mm, the minimum values for elongation at 10)
For DC01+ZN steel, the upper threshold of 280 MPa only applies for a period of 8
failure may be lower by 2 units. For thicknesses < 0.5 mm, the minimum values days after the manufacturer makes the product available.
for elongation at failure may be lower by 4 units. 11)
Niobium may be used as a substitute for titanium. Carbon and nitrogen must be fully
4)
r90, n90, r and n values apply only to a product thickness of > 0.5 mm hardened.
(cf. ISO 10113 and ISO 10275).
5)
For thicknesses > 0.2 mm, the r90 or r value decreases by 0.2.
6)
It is recommended to process products made from DC01+ZN steel within
6 weeks of being made available. All information without guarantee. Other steels on request.

38 39
Steel grades:
Hot-dip galvanised

Hot-dip galvanised steel in compliance with DIN EN 10346


Grade designation Mechanical properties Chemical composition
(transverse sample)
Short name Symbol for the type of Yield strength Tensile strength Elongation Vertical Strain (Melting analysis)
Material hot-dip coating at failure anisotropy hardening Max. percentage by mass
number exponent
Re a) Rm A80 b) r90 n90
C Si Mn P S Ti
MPa MPa % min. min. min.
DX51D 1,0226 +Z, +ZF, +ZA, +AZ, +AS – 270 - 500 22 – – 0.18 0.50 1.20 0.12 0.045 0.30

DX52D 1,0350 +Z, +ZF, +ZA, +AZ, +AS 140 - 300 c) 270 - 420 26 – – 0.12 0.50 0.60 0.10 0.045 0.30

DX53D 1,0355 +Z, +ZF, +ZA, +AZ, +AS 140 - 260 270 - 380 30 – – 0.12 0.50 0.60 0.10 0.045 0.30

DX54D 1,0306 +Z, +ZA 120 - 220 260 - 350 36 1.6 0.18 0.12 0.50 0.60 0.10 0.045 0.30

DX54D 1,0306 +ZF 120 - 220 260 - 350 34 1.4 0.18 0.12 0.50 0.60 0.10 0.045 0.30

DX54D 1,0306 +AZ 120 - 220 260 - 350 36 – – 0.12 0.50 0.60 0.10 0.045 0.30

DX54D 1,0306 +AS 120 - 220 260 - 350 34 1.4 d)e) 0.18 e) 0.12 0.50 0.60 0.10 0.045 0.30

DX55D 1,0309 +AS 140 - 240 270 - 370 30 – – 0.12 0.50 0.60 0.10 0.045 0.30

DX56D 1,0322 +Z, +ZA 120 - 180 260 - 350 39 1.9 d) 0.21 0.12 0.50 0.60 0.10 0.045 0.30

DX56D 1,0322 +ZF 120 - 180 260 - 350 37 1.7 d)e) 0.20 e) 0.12 0.50 0.60 0.10 0.045 0.30

DX56D 1,0322 +AS 120 - 180 260 - 350 39 1.7 d)e)


0.20 e)
0.12 0.50 0.60 0.10 0.045 0.30

DX57D 1,0853 +Z, +ZA 120 - 170 260 - 350 41 2.1 d) 0.22 0.12 0.50 0.60 0.10 0.045 0.30
1 MPa =
DX57D 1,0853 +ZF 120 - 170 260 - 350 39 1.9 d)e) 0.21 e) 0.12 0.50 0.60 0.10 0.045 0.30
1 N/mm2
DX57D 1,0853 +AS 120 - 170 260 - 350 41 1.9 d)e) 0.21 e) 0.12 0.50 0.60 0.10 0.045 0.30

a) For products without a distinct yield strength the 0.2 % proof stress values (Rp0.2) Permissible deviations between the results of the parts analysis
apply, for distinct yield strength products, the lower yield strength values ReL apply. and the melting analysis thresholds as specified in the table above.
b) For product thicknesses of 0.50 < l < 0.70 mm (including coating), the minimum Element Defined threshold value based Permissible deviations for the
values for elongation at failure A80 decrease by 2 units (or by 4 units, on the melting analysis values parts analysis (percentage by
where t < 0.5 mm). in the table above mass)
(percentage by mass)
c) This value applies only to cold rerolled products (surface types B and C).
d) For t > 1.5 mm, the r90 value decreases by 0.2. C 0.12 + 0.02
e) For t ≤ 0.70 mm, the r90 value decreases by 0.2 and the n90 value by 0.01. Si 0.5 + 0.03
Mn 0.6 + 0.10
P 0.1 + 0.01
Si 0.045 + 0.005
Ti 0.3 + 0.01
All information without guarantee. Other steels on request.

40 41
Steel grades:
Hot-dip galvanised

Coatings for common grades

Coatings Coatings
Zinc Zinc-iron Zinc-aluminium Aluminium-zinc Aluminium-silicon
Z ZF ZA AZ AS
Density in kg/dm3 Coating thickness per side in μm
7.1 7.1 6.6 3.8 3.0 Theoretical value1) Scatter range2)
(reference value)
Coating weight in g/m2, both sides3) min. max.
100 100 95 7 5 12
120 60 8 6 13
140 140 130 10 7 15
100 13 9 19
200 185 80 14 10 20
200 15 11 21
225 16 11 22
100 17 12 23
275 255 150 120 20 15 27
300 23 17 31
350 185 150 25 19 33
450 32 24 42
600 42 32 55

Coating thickness can be calculated as follows using the coating weight.


1)
Type of coating
Example: A zinc coating of 100 g/m2 on both sides corresponds to an Z = Standard zinc-plating
approximate zinc coating thickness of 7.1 μm on each side: ZF = Zinc-iron alloy
ZA = Zinc-aluminium coating (Galfan), 5 % aluminium, remainder zinc
Zinc coating weight (g/m2, two sides)
= Zinc coating thickness (μm per side) AZ = Aluminium-zinc coating (Galvalume), 55 % aluminium, 1.6 % silicon,
2 x 7.1 (= zinc density)
remainde zinc
The same formula applies to any other coating. AS = Aluminium-silicon coating (FAL), 8–11 % silicon, remainder aluminium
2)
The end-user may assume that these threshold values are observed for both
top side and underside.
3)
The coating weight is determined using chemical separation. For hot-dip Source: Steel Information Centre, Charakteristische Merkmale 095
zinc-plated flat products the procedures as outlined in DIN EN 10346 are (Characteristic features 095), “Schmelztauchveredeltes Band und Blech”
used. (Hot-dip-galvanised steel strip and sheet steel).
The same formula applies to any other coating.
All information without guarantee. Other steels on request.

42 43
Steel grades:
Hot-dip galvanised
Key
1 Highly recommended
2 Recommended
3 Standard
4 Not ideal
5 Not recommended
6 Does not occur in the field

(This table represents a general assessment based on current experiences.


It does not apply to every application scenario. If in doubt, please contact
your supplier.) Source: Steel Information Centre, Charakteristische Merkmale 095
(Characteristic features 095), “Schmelztauchveredeltes Band und Blech”
(Hot-dip-galvanised steel strip and sheet steel).

General assessment of properties


for hot-dip galvanised products ZF, ZA, AZ and AS vs. Z1)

Z ZF ZA AZ AS
General properties
• Optimum surface 3 1 2 4 4
• Suitable for painting
Conventional 3 3 3 3 3
Coil coating 3 3 2 4 4
Electrostatic 3 3 3 3 3
Electrophoretic 3 3 6 6 6
• Resistance to acids 3 3 2 1 1
• Resistance to bases 3 3 4 5 5
• Temperature stability 3 3 3 2 1
Corrosion stability
• Unpainted
Non-deformed surface 3 6 2 1 1
Bending angle 3 6 2 2 2
Cutting edge 3 6 3 4 4
• Painted
Coil coating
– Non-deformed surface 3 6 2 2 6
– Bending angle 3 6 2 2 6
– Cutting edge 3 6 3 4 6
Suitable for automotive 3 2 6 6 6
applications
Forming properties
• (Micro) cracking 3 4 1 4 4
• Abrasion 3 4 3 4 4
• Highest forming requirements 3 3 1 5 4
Joining
• Spot welding 3 2 3 4 4
• Soft soldering 3 4 4 5 4
• Bonding 3 2 3 3 3
• Mechanical joining 3 3 3 3 3

44 45
Steel grades:
Hot-dip galvanised

Hot-dip galvanised construction steel in compliance with DIN EN 10346


Steel grades and mechanical properties (longitudinal samples)

Grade designation Mechanical properties (longitu- Chemical composition


dinal sample)
Short Material Symbol for the 0.2 % Tensile Elongation (Melting analysis)
name number type of hot-dip proof strength at failure Max. percentage by mass
coating stress

Rp0.2 a) Rm A80 c) C Si Mn P S
MPa MPa b) %
min. min. min.
S220GD 1,0241 +Z, +ZF, +ZA, +AZ 220 300 20
+Z, +ZF, +ZA, +AZ,
S250GD 1,0242 250 330 19
+AS
+Z, +ZF, +ZA, +AZ,
S280GD 1,0244 280 360 18 0.20 0.60 1.70 0.10 0.045
+AS
+Z, +ZF, +ZA, +AZ,
S320GD 1,0250 320 390 17
+AS
S350GD 1,0529 +Z, +ZF, +ZA, +AZ, 350 420 16 1 MPa =
+AS 1 N/mm2
S550GD 1,0531 +Z, +ZF, +ZA, +AZ 550 560 –

a)
For distinct yield strength products, the upper yield strength values apply. Permissible deviations between the results of the parts analysis and the
b)
A tensile strength range of 140 MPa is to be expected for all steel grades melting analysis thresholds as specified in the table above
(except for S550GD).
c)
For product thicknesses of ≤ 0.70 mm (including coating), the minimum Element Defined threshold value Permissible deviations for
values for elongation at failure A80 decrease by 2 units. based on the melting ana- the parts analysis (per-
lysis values in the table centage by mass)
above
(percentage by mass)
C 0.20 + 0.02
Si 0.60 + 0.03
Mn 1.70 + 0.10
P 0.10 + 0.01
S 0.045 + 0.005

All information without guarantee. Other steels on request.

46 47
Steel grades:
Hot-dip galvanised

Hot-dip galvanised steel in compliance with DIN EN 10346


Mechanical properties of continuous hot-dip galvanised steel with high
yield strengths for cold forming

Grade designation
Short name Material number Symbol for the type Proof Bake- Tensile Elongation Vertical Strain
of hot-dip of electrolytic refinement stress a) hardening strength at failure anisotropy hardening
coating index exponent
Rp 0.2 BH2 Rm A80 b) c) r90 c) d) n90
MPa MPa MPa %
min. min. min. min.
HX160YD 1,0910 +Z, +ZF, +ZA, +AZ, +AS 160 – 220 – 300 – 360 37 1.9 0.20
HX180YD 1,0921 +Z, +ZF, +ZA, +AZ, +AS 180 – 240 – 330 – 390 34 1.7 0.18
HX180BD 1,0914 +Z, +ZF, +ZA, +AZ, +AS 180 – 240 35 290 – 360 34 1.5 0.16
HX220YD 1,0923 +Z, +ZF, +ZA, +AZ, +AS 220 – 280 – 340 – 420 32 1.5 0.17
HX220BD 1,0919 +Z, +ZF, +ZA, +AZ, +AS 220 – 280 35 320 – 400 32 1.2 0.15
HX260YD 1,0926 +Z, +ZF, +ZA, +AZ, +AS 260 – 320 – 380 – 440 30 1.4 0.16
HX260BD 1,0924 +Z, +ZF, +ZA, +AZ, +AS 260 – 320 35 360 – 440 28 – –
HX260LAD 1,0929 +Z, +ZF, +ZA, +AZ, +AS 260 – 330 – 350 – 430 26 – –
HX300YD 1,0927 +Z, +ZF, +ZA, +AZ, +AS 300 – 360 – 390 – 470 27 1.3 0.15
HX300BD 1,0930 +Z, +ZF, +ZA, +AZ, +AS 300 – 360 35 400 – 480 26 – –
HX300LAD 1,0932 +Z, +ZF, +ZA, +AZ, +AS 300 – 380 – 380 – 480 23 – –
HX340BD 1,0945 +Z, +ZF, +ZA, +AZ, +AS 340 – 400 35 440 – 520 24 – –
HX340LAD 1,0933 +Z, +ZF, +ZA, +AZ, +AS 340 – 420 – 410 – 510 21 – –
HX380LAD 1,0934 +Z, +ZF, +ZA, +AZ, +AS 380 – 480 – 440 – 560 19 – –
HX420LAD 1,0935 +Z, +ZF, +ZA, +AZ, +AS 420 – 520 – 470 – 590 17 – –
HX460LAD 1,0990 +Z, +ZF, +ZA, +AZ, +AS 460 – 560 – 500 – 640 15 – –
HX500LAD 1,0991 +Z, +ZF, +ZA, +AZ, +AS 500 – 620 – 530 – 690 13 – –

For a distinct yield strength, the lower yield strength values (ReL) apply.
a) c)
For AS, AZ and ZF coatings, the A80 minimum value decreases
Reduced minimum values for elongation at failure apply to product thicknesses of t
b)
by 2 units, and the r90 minimum value by 0.2.
≤ 0.50 mm (minus 4 units) and to thicknesses of 0.50 < t ≤ 0.70 mm d)
For product thicknesses > 1.5 mm, the r90 value decreases by 0.2.
(minus 2 units).

All information without guarantee. Other steels on request.

48 49
Steel grades:
Hot-dip galvanised
Deviation thresholds between the parts analysis and
the melting analysis values as specified in the table below

Element Threshold values for the Deviation from melting analysis


melting analysis, threshold values,
percentage by mass percentage by mass
C < 0.11 + 0.02
Si < 0.50 + 0.03
Mn < 1.00 + 0.05
> 1.00
< 1.60 + 0.10
P < 0.12 + 0.01
Si < 0.025 + 0.005
Altot > 0.02 - 0.005
Ti < 0.15 + 0.02
Nb < 0.09 + 0.02
Hot-dip galvanised steel in compliance with DIN EN 10346

Grade designation Chemical composition


Short name a)
Material number Symbol for the type of hot-dip coating (Melting analysis)
Max. percentage by mass
C Si Mn P S Alges Ti b) Nb b)
HX160YD 1,0910 +Z, +ZF, +ZA, +AZ, +AS 0.01 0.15 0.70 0.06 0.025 ≤ 0.1 0.12 0.09
HX180YD 1,0921 +Z, +ZF, +ZA, +AZ, +AS 0.01 0.20 0.70 0.06 0.025 ≤ 0.1 0.12 0.09
HX180BD 1,0914 +Z, +ZF, +ZA, +AZ, +AS 0.10 0.50 0.70 0.06 0.025 ≤ 0.1 0.12 0.09
HX220YD 1,0923 +Z, +ZF, +ZA, +AZ, +AS 0.01 0.20 0.90 0.08 0.025 ≤ 0.1 0.12 0.09
HX220BD 1,0919 +Z, +ZF, +ZA, +AZ, +AS 0.10 0.50 0.70 0.08 0.025 ≤ 0.1 0.12 0.09
HX260YD 1,0926 +Z, +ZF, +ZA, +AZ, +AS 0.01 0.25 1.30 0.10 0.025 ≤ 0.1 0.12 0.09
HX260BD 1,0924 +Z, +ZF, +ZA, +AZ, +AS 0.10 0.50 0.80 0.10 0.025 ≤ 0.1 0.12 0.09
HX260LAD 1,0929 +Z, +ZF, +ZA, +AZ, +AS 0.11 0.50 0.60 0.030 0.025 ≥ 0.015 0.12 0.09
HX300YD 1,0927 +Z, +ZF, +ZA, +AZ, +AS 0,015 0.30 1.60 0.10 0.025 ≤ 0.1 0.12 0.09
HX300BD 1,0930 +Z, +ZF, +ZA, +AZ, +AS 0.11 0.50 0.80 0.12 0.025 ≤ 0.1 0.12 0.09
HX300LAD 1,0932 +Z. +ZF, +ZA, +AZ, +AS 0.11 0.50 1.00 0.030 0.025 ≤ 0.1 0.15 0.09
HX340BD 1,0945 +Z, +ZF, +ZA, +AZ, +AS 0.11 0.50 0.80 0.12 0.025 ≤ 0.1 0.12 0.09
HX340LAD 1,0933 +Z, +ZF, +ZA, +AZ, +AS 0.11 0.50 1.00 0.030 0.025 ≥ 0.015 0.15 0.09
HX380LAD 1,0934 +Z, +ZF, +ZA, +AZ, +AS 0.11 0.50 1.40 0.030 0.025 ≥ 0.015 0.15 0.09
HX420LAD 1,0935 +Z, +ZF, +ZA, +AZ, +AS 0.11 0.50 1.40 0.030 0.025 ≥ 0.015 0.15 0.09
HX460LAD 1,0990 +Z, +ZF, +ZA, +AZ, +AS 0.15 0.50 1.70 0.030 0.025 ≥ 0.015 0.15 0.09
HX500LAD 1,0991 +Z, +ZF, +ZA, +AZ, +AS 0.15 0.50 1.70 0.030 0.025 ≥ 0.015 0.15 0.09

a) H = High-strength flat steel products for cold forming,


X = Rolling state (hot rolled or cold rolled) not specified,
nnn = Minimum proof stress value R p0.2 in MPa; B = Bake-hardening,
P = Phosphate alloy, Y = Interstitial free (IF steel),
LA = Low alloy (microalloyed), D = For hot-dip coatings
b) These additional elements may be added individually or in combination.
If any values are defined, the specified thresholds apply.
Vanadium and boron may also be added. However, the total percentage
by mass of the alloyed elements, Ti, Nb and V, must not exceed 0.22 %.

All information without guarantee. Other steels on request.

50 51
Special grades:
Multiphase steel

DP, TRIP and CP steel DIN EN 10346


Hot-dip galvanised, electrolytically galvanised and uncoated steel

Grade designation Mechanical properties


Short name Material number Proof stress Tensile strength Elongation at Strain hardening Bake-hardening
failure a) exponent index
Rp0.2 Rm MPa A80 % n10-UE BH2 MPa
MPa min. min. min. min.

DP steel
HCT450X 1,0937 260 – 340 450 27 0.16 30
HCT500X 1,0939 300 – 380 500 23 0.15 30
HCT600X 1,0941 340 – 420 600 20 0.14 30
HCT780X 1,0943 450 – 560 780 14 – 30
HCT980X 1,0944 600 – 750 980 10 – 30

TRIP steel
HCT690T 1,0947 430 – 550 690 23 0.18 40
HCT780T 1,0948 470 – 600 780 21 0.16 40

CP steel
HCT600C 1,0953 350 – 500 600 16 - 30
HCT780C 1,0954 500 – 700 780 10 - 30
HCT980C 1,0955 700 – 900 980 7 - 30

a) For product thicknesses < 0.7 mm with zinc-iron or zinc-nickel coatings,


minimum elongation at failure can decrease by 2 %.
b) Values must be agreed during RFQ and at the time of ordering.

All information without guarantee. Other steels on request.

52 53
Special grades:
Multiphase steel

FB, DP, CP and MS steel DIN EN 10346


Hot-dip galvanised, electrolytically galvanised and uncoated steel

Grade designation Mechanical properties


Short name Material number Proof stress Tensile strength Elongation at Strain hardening Bake-hardening
failure a) exponent index
Rp0.2 Rm MPa A80 % n10-UE BH2 MPa
MPa min. min. min. min.

FB steel
HDT450F 1,0961 320 – 420 450 23 – 30
HDT560F 1,0959 460 – 570 560 16 – 30

DP steel
HDT580X 1,0936 330 – 460 580 19 0.13 30

CP steel
HDT750C 1,0956 620 – 760 750 10 – 30
HDT780C 1,0957 680 – 830 780 10 – 30
HDT950C 1,0958 720 – 920 950 9 – 30

MS steel
HDT1200M 1,0965 900 – 1,150 1,200 5 – 30

a) For product thicknesses < 0.7 mm with zinc-iron or zinc-nickel coatings,


minimum elongation at failure can decrease by 2 %.
b) Values must be agreed during RFQ and at the time of ordering.

All information without guarantee. Other steels on request.

54 55
Special grades: Permissible deviations between the results of the parts analysis and the
melting analysis thresholds
Multiphase steel
Element Defined threshold value based on Permissible deviations for the
melting analysis values parts analysis
(percentage by mass) (percentage by mass)
C ≤ 0.32 +0.02
≤ 0.60 +0.03
Si > 0.60 ≤ 0.80 +0.05
> 0.80 ≤ 2.20 +0.10
Mn ≤ 2.50 +0.10
P ≤ 0.12 +0.01
≤ 0.015 +0.003
S
> 0.015 ≤ 0.045 +0.005
≥ 0.015 -0.005
Algesamt
≤ 2.00 +0.10
Cr+Mo ≤ 1.20 +0.05
Nb ≤ 0.09 +0.02
Ti ≤ 0.15 +0.02
Nb+Ti ≤ 0.20 +0.02
V ≤ 0.22 +0.02
B ≤ 0.005 +0.001
DP, TRIP and CP steel DIN EN 10346

Grade designation Chemical composition


Short name Material Symbol for the (Melting analysis)
number type of Max. percentage by mass
hot-dip coating
C Si Mn P S Alges Cr+Mo Nb+Ti V B

FB steel
HDT450F 1,0961 +Z, +ZF 0.18 0.50 1.20 0.030 0.010 ≥ 0.015 0.30 0.05 0.15 0.005
HDT560F 1,0959 +Z, +ZF 0.18 0.50 1.80 0.025 0.010 ≥ 0.015 0.30 0.15 0.15 0.005

DP steel
HCT450X 1,0937 +Z, +ZF,+ZA 0.14 0.80 2.00 0.080 0.015 ≤ 2.00 1.00 0.15 0.20 0.005
HCT500X 1,0939 +Z, +ZF,+ZA 0.14 0.80 2.00 0.080 0.015 ≤ 2.00 1.00 0.15 0.20 0.005
HCT600X 1,0941 +Z, +ZF,+ZA 0.17 0.80 2.20 0.080 0.015 ≤ 2.00 1.00 0.15 0.20 0.005
HDT580X 1,0936 +Z, +ZF 0.17 0.80 2.20 0.080 0.015 ≤ 2.00 1.00 0.15 0.20 0.005
HCT780X 1,0943 +Z, +ZF,+ZA 0.18 0.80 2.50 0.080 0.015 ≤ 2.00 1.00 0.15 0.20 0.005
HCT980X 1,0944 +Z, +ZF,+ZA 0.23 0.80 2.50 0.080 0.015 ≤ 2.00 1.00 0.15 0.20 0.005

TRIP steel
HCT690T 1,0947 +Z, +ZF,+ZA 0.32 2.20 2.50 0.120 0.015 ≤ 2.00 0.60 0.20 0.20 0.005
HCT780T 1,0948 +Z, +ZF,+ZA 0.32 2.20 2.50 0.120 0.015 ≤ 2.00 0.60 0.20 0.20 0.005

CP steel
HCT600C 1,0953 +Z, +ZF,+ZA 0.18 0.80 2.20 0.080 0.015 ≤ 2.00 1.00 0.15 0.20 0.005
HDT750C 1,0956 +Z, +ZF 0.18 0.80 2.20 0.080 0.015 ≤ 2.00 1.00 0.15 0.20 0.005
HCT780C 1,0954 +Z, +ZF,+ZA 0.18 0.80 2.20 0.080 0.015 ≤ 2.00 1.00 0.15 0.20 0.005
HDT780C 1,0957 +Z, +ZF 0.18 0.80 2.20 0.080 0.015 ≤ 2.00 1.00 0.15 0.20 0.005
HDT950C 1,0958 +Z, +ZF 0.25 0.80 2.20 0.080 0.015 ≤ 2.00 1.20 0.15 0.20 0.005
HCT980C 1,0955 +Z, +ZF,+ZA 0.25 0.80 2.20 0.080 0.015 ≤ 2.00 1.20 0.15 0.22 0.005

MS steel
HDT1200M 1,0965 +Z, +ZF 0.25 0.80 2.00 0.060 0.015 ≤ 2.00 1.20 0.15 0.22 0.005

All information without guarantee. Other steels on request.

56 57
Key

Electrolytic zinc-plated in compliance with DIN EN 10152 and 10271


DC01+ZE 25/25-APC
D Flat products for cold forming
C Cold rolled steel
01 Grade code
+ZE Electrolytically galvanised
+ZN Zinc-nickel
25/25 Nominal thickness (2.5 μm each side)
A Substrate surface type
PC Phosphatised and chemically passivated

Hot-dip galvanised in compliance with DIN EN 10346


DX51D+Z275-N-A-C
D Flat products for cold forming
X Cold or hot rolled not specified
51 Grade code
D Hot-dip galvanised
+Z Zinc-plated
275 Coating weight, two sides
N Typical zinc spangle
A Typical surface
Hot rolled in compliance with DIN EN 10111 C Chemically passivated
DD11
D Flat products for cold forming Hot-dip galvanised in compliance with DIN EN 10346
D Hot rolled steel S250GD+Z275-N-A-C
11 Grade code S Construction (structural) steel
250 Minimum yield strength
Hot rolled in compliance with DIN EN 10025 GD Hot-dip galvanised
S 235 JR +Z Zinc-plated
S Construction (structural) steel 275 Coating weight, two sides
235 Minimum yield strength N Typical zinc spangle
JR Grade group code A Typical surface
C Chemically passivated
Hot rolled in compliance with DIN EN 10149
S260NC / MC Hot-dip galvanised in compliance with DIN EN 10346
S Construction (structural) steel HX300LAD+Z140-M-B-O
260 Minimum yield strength H Flat products made of high-strength steel for cold forming
NC Normalising rolled X Hot or cold rolled steel
MC Thermo-mechanically rolled 300 Minimum yield strength
LA Denotes microalloyed steel
Cold rolled in compliance with DIN EN 10130 D Hot-dip galvanised
DC01 +Z Zinc-plated
140 Coating weight, two sides
D Flat products for cold forming
M Small zinc spangle
C Cold rolled steel
B Enhanced surface
01 Grade code
O Oiled
Cold rolled in compliance with DIN EN 10209
Hot-dip galvanised in compliance with DIN EN 10346
DC 04 EK / ED
HCT600XD+Z140-M-B-O
D Flat products for cold forming
H Flat products made of high-strength steel for cold forming
C Cold rolled steel
C Cold rolled
04 Grade code
T Tensile strength
EK Conventional enamelling
600 Minimum tensile strength
ED Direct enamelling
X Dual-phase
D Hot-dip galvanised
Cold rolled in compliance with DIN EN 10268 +Z Zinc-plated
HC380LA 140 Coating weight, two sides
H Flat products made of high-strength steel for cold forming M Small zinc spangle
C Cold rolled steel B Enhanced surface
380 Minimum yield strength O Oiled
LA Denotes microalloyed steel

58 59
Equivalent
standards

Hot rolled construction steel

European standard Grades as per previous local standard


EN EN EN Germany France UK Spain Italy Belgium Sweden Portugal Austria Norway
10025- 10025:1990 10025:
2:2003 + A1:1993 1990 DIN NFA BS UNE UNI NBN SS 14 + NP M
Steel grade
17100 35-501 4360 36-080 7070 A 21-101 Stahlsorte 1729 3116
Fe 310- St
S185 1,0035 S185 1,0035 A 33 A 310-0 Fe 320 A 320 1300-00 Fe 310-0 St 320
0 33
S235 Fe 360 St
1,0037 E 24-2 Fe 360 B AE 235-B 1311-00 Fe 360-B NS 12 120
JR B 37-2
S235 Fe 360 USt
1,0036 AE 235 B-FU USt 360 B NS12 122
JRG1 BFU 37-2
S235 S235 Fe 360 RSt
1,0038 1,0038 40 B AE 235 B-FN 1312-00 RSt 360 B NS 12 123
JR JRG2 BFN 37-2
S235 S235 Fe 360 St
1,0114 1,0114 E 24-3 40 C AE 235 C Fe 360 C AE 235 C Fe 360-C St 360 C NS 12 124
J0 J0 C 37-3 U
St 360 CE
S235 Fe 360 St
a a 1,0116 E 24-4 40 D AE 235 D Fe 360 D AE 235-D Fe 360-D St 360 D NS 12 124
J2G3 D1 37-3 N
S235 S235 Fe 360
1,0117 1,0117 –
J2 J2G4 D2
S275 S275 Fe 430 St
1,0044 1,0044 E 28-2 43 B AE 275 B Fe 430 B AE 225-B 1412-00 Fe 430-B St 430 B NS 12 142
JR JR B 44-2
S275 S275 Fe 430 St
1,0143 1,0143 E 28-3 43 C AE 275 C Fe 430 C AE 255-C Fe 430-C St 430 C NS 12 143
J0 J0 C 44-U
St 430 CE
S275 Fe 430 St
a a 1,0144 E 28-4 43 D AE 275 D Fe 430 D AE 255-D 1414-00 Fe 430 D St 430 D NS 12 143
J2G3 D1 44-3 N
S275 S275 Fe 430
1,0145 1,0145 – 1414-01
J2 J2G4 D2

All information without guarantee. Other steels on request.

60 61
Equivalent
standards

Hot rolled, high-strength steel Hot rolled mild steel

European standard Grades as per previous local standard European Grades as per previous local standard
standard
EN 10 149-2 Material Germany France UK EN 10111 Germany France Italy UK Spain
number SEW 092 NFA 36-231 B S 1449 DIN NFA UNI BS UNE
S 315 MC 1,0972 QstE340TM E 315 D 43 F 35 DD11 StW22 1C FeP11 HR 3 AP11
S 355 MC 1,0976 QstE380TM E 355 D 46 F 40 DD12 RStW23 – – – –
S 420 MC 1,0980 QstE420TM E 420 D 50 F 45 DD13 StW24 3C FeP13 HR1 AP13
S 500 MC 1,0984 QstE500TM E 490 D DD14 – 3 CT – – –
S 550 MC 1,0986 QstE550TM E 560 D 60 F 55
S 700 MC 1,0974 QstE690TM E 690 D 75 F 70

All information without guarantee. Other steels on request.

62 63
Equivalent
standards

Cold rolled, high-strength microalloyed steel Cold rolled, uncoated steel

European stan- Grades as per previous local standard European standard Grades as per previous local standard
dard EN 10 130 Previous Germany France Italy UK
EN 10 268 Germany France Italy UK designation DIN 1623-1 NFA 36.401 UNI 5866 BS 1449-P1
SEW-093 NFA 36.232 – – DC 01 Fe P01 St 12 C Fe P01 CR 4
HC 260 LA Z St E 260 E 240 C – – DC 03 Fe P03 St 13 E Fe P02 CR 3
– – E 260 C – – DC 04 Fe P04 St 14 ES Fe P04 CR 2-CR 1
HC 300 LA Z St E 300 E 280 C – – DC 05 Fe P05 – – – –
HC 340 LA Z St E 340 E 315 C – – DC 06 Fe P06 – – – –
HC 380 LA Z St E 380 E 355 C – – DC 07 Fe P07 – – – –
HC 420 LA Z St E 420 – – –

Cold rolled, electrolytically galvanised mild steel Cold rolled, uncoated steel for enamelling

European standard Grades as per previous local standard European standard Grades as per previous local standard
EN 10 152 Previous Germany France Italy UK EN 10 209 Previous Germany France Italy UK
designation designation DIN 1623-2 NFA 36.401 UNI 5866 BS 1449-P1
NFA 36.401
– – –
+ 36.160 DC 01 EK Fe K1 EK 2 EME Fe P02 S CR 3 VE
DC 01+ZE Fe P 01 ZE – C – – DC 04 EK Fe K4 EK 4 EMES Fe P04 S CR 2 VE
DC 03+ZE Fe P 03 ZE – E – – DC 06 EK Fe K6 – – – –
DC 04+ZE Fe P 04 ZE – ES – – DC 03 ED Fe D3 ED 3 – – –
DC 05+ZE Fe P 05 ZE – – – – DC 04 ED Fe D4 ED 4 – – –
DC 06+ZE Fe P 06 ZE – – – – DC 06 ED Fe D6
DC 07+ZE – – – – –

All information without guarantee. Other steels on request.

64 65
Equivalent
standards

Hot-dip galvanised mild steel Hot-dip galvanised construction steel

European standard Grades as per previous local standard European standard Grades as per previous local standard
Previous EN 10346 Previous Germany France Italy UK
EN 10346 Germany France Italy UK
designation designation DIN
NFA 36.322 UNI 5753 BS 2989
DIN 17.162-1 NFA 36.321 UNI 5753 BS 2989 17.162-2
– – St 01 Z – Fe P01 G Z1 S 220 GD+Z Fe E 220 G – C 230 – Z 22
DX 51 D+Z Fe P02 G St 02 Z GC Fe P02 G Z2 S 220 GD+ZF – – – – –
DX 51 S 250 GD+Z Fe E 250 G St E 250-2Z C 250 Fe E 250 G Z 25
– – – – –
D+ZF S 250 GD+ZF – – – – –
DX 52 D+Z Fe P03 G St 03 Z GE Fe P03 G Z3 S 280 GD+Z Fe E 280 G St E 280-2Z C 280 Fe E 280 G Z 28
DX 52 S 280 GD+ZF – oder 3Z – – –
– – – – –
D+ZF
S 320 GD+Z Fe E 320 G St E 320-3Z C 320 Fe E 320 G –
St 04 oder Fe P04 oder
DX 53 D+Z Fe P05 G Z4 S 320 GD+ZF – – – – –
05 Z 05 G
DX 53 S 350 GD+ZF Fe E 350 G St E350-3Z C 350 Fe E 350 G Z 35
– – – – –
D+ZF S 350 GD+Z – – – – –
DX 54 D+Z Fe P06 G – – – – S 550 GD+ZF Fe E550 G – C 550 Fe E 550 G Z 55
DX 54 S 550 GD+ZF – – – – –
– – – – –
D+ZF

All information without guarantee. Other steels on request.

66 67
Technical application
consultancy.

Materials knowhow

The right composition, optimum forming qualities and suitable


surface properties – getting everything right – requires extensive
technical knowhow. At present there are over 3,500 different types
of steel with different physical, chemical and ecological characteristics.
Each product, be it a control unit, bread slicer or automobile,
requires a different steel grade.

The fastest way to your steel grade

Stahlo ensures that you get to know the right steel grade for your
requirements right from the planning and development stages. Thanks to
our technical applications service you benefit from more efficient, faster
Technical application consultancy
and more transparent consultations.
Stahlo´s Steel Service Center provides high-quality technical
application consultancy services to help you find the right type of
We solve your hardest problems
steel for your type of application. We assist you in realising potential
savings by harnessing our extensive experience in a wide range of
Consultation starts in planning and development stages
areas, from automotive industry, building and construction to mecha-
Potential savings by choosing the right steel grade
nical engineering.
Materials testing
Material training courses

68 69
High class
quality.

Mechanical testing Non-contact measurement systems

A video extensometer provides accurate and relevant records of mechani- Digital cameras on the slitting and recoiling lines measure each sheet in
cal material behaviour under tensile load over a specific period of time. production to ensure that it meets the required length, width and diagonal
tolerances.

Chemical testing

A vacuum emission spectrometer is used to quickly analyse the


percentage of up to 16 different elements in sheet steel.

Fe Iron Mo Molybdenum
C Carbon Cu Copper
Si Silicon Al Aluminium
Mn Manganese Ti Titan
P Phosphorus Nb Niobium
S Sulphur V Vanadium
Cr Chromium W Tungsten
Ni Nickel B Boron
Traceability of requirements
We can provide specific test reports upon request to certify fulfilment of
quality requirements. Stahlo's internal barcode system traces all materials from the steel mill
right through to the final product.

70 71
High class
Quality.

Quality certifications

We pride ourselves in stringent quality assurance practices for every pro-


cess. The ISO/TS 16949 certification helps to systematically pursue con-
tinuous improvements in all processes to that effect. Our quality manage-
ment system is based on clear processes that are transparent
for every user.

Every day we prove our commitment to you, the customer, through our
products and services.

72 73
Always to
your service.

Do you have any questions?

Are you looking for further information?


May we tell you about our range of services in person?
Please get in touch with us!

Our contact details

STAHLO
Stahlservice GmbH & Co. KG
Kasseler Straße 27
D-35683 Dillenburg

Phone: +49 (0)27 71 302-0


Hotline: +49(0)27 71 302-69 29
Fax: +49(0)27 71 302-69 14
E-mail: info@stahlo.de
www.stahlo.de

STAHLO
Stahlservice GmbH & Co. KG
Rudolf Loh Straße 1
D-07546 Gera

Phone: +49(0)365 8336-0


Hotline: +49(0)365 8336-5884
Fax: +49(0)365 8336-555600
E-mail: info@stahlo.de
www.stahlo.de

74 75
Slitted coils
Cut-to-size sheets
Standard sheets
Blanks
Contoured blanks

04.2014 / 92F4

STAHLO Stahlservice GmbH & Co. KG


Kasseler Straße 27 · D-35683 Dillenburg
Phone +49(0) 27 71 302-0 · Hotline: +49(0) 27 71 302-69 29
Fax +49 (0) 27 71 302-6914
E-Mail: info@stahlo.de · www.stahlo.de

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